Railway - Ossaint.com
Transcription
Railway - Ossaint.com
Over 60 years opening the way underground PROJECT BOOK railway PRESENTATION OSSA, founded in 1952, is a leading company in the underground construction sector specializing in three business areas: Construction, Energy and Mining. Both in underground excavations by traditional method (NATM), as well as in tunneling with TBM, and roadheader mining, OSSA is a solid underground works partner for important industrial and construction groups internationally. At OSSA we are highly commited to Quality, Health and safety, and Environment, and we invest in Research and Development Projects at an international level. We promote a culture of respect and teamwork among our team. OSSA has vast recent experience both in high speed railway tunnels with over 60 km of high speed rail tunneling projects in the last five years, leading the Spanish market in this specialty, and also in underground power plants, having built over fifteen underground plants with some of the largest underground caverns in the world. As a recent highlight, we are participating in the design and construction of the Hong Kong to Shangai High Speed Rail Line. Internationally OSSA has executed works in Hong Kong, Taiwan, Chile, Peru, Colombia, Panama, Costa Rica, Colombia, Brasil and Nicaragua and is recently focusing its tendering activity in North America, Central America, Asia, Canada and Great Britain. After 60 years of success, our strategy is to continue expanding internationally, and to support large civil engineering and mining industry clients at all levels, contributing our vast technical expertise and our equipment fleet, while prioritizing health and safety and innovation in all our projects. SAFETY Safety is Obras Subterraneas, S.A.’s main asset from the time when its operations begin, demanded by the specialisation required for the works carried out underground. The company’s staff have a high degree of professionalism and specialisation, which has been achieved after many years of training and the transfer of know how. Working in confined spaces with the presence of gas, dust, noise, low visibility and the use of explosives means that the Obras Subterraneas, S.A.’s security department is the most relevant in the company. The use of cutting-edge, innovative techniques in the field of underground works requires the continuous training of the company’s human resources. Type CONSTRUCTION DATA SHEET Project Espiño Tunnel. Left Branch RAILWAY Owner: OHL - Sobrino - Asfaltos Elsan Project photos STATUS 001 Start: 05 - 2013 End: 12 - 2015 GEOMETRY Cross section: 52 m² Lenght: 3,500 m STRUCTURE Tunnels OVERBURDEN Medium-High COUNTRY Spain METHOD OF TUNNELING NATM (Top-Heading and Bench). Drill and blast. Mechanical excavation PROVINCE Orense GEOLOGY AND GEOTECHNICAL DATA Siliceous shale, quartzite, Healthy and weathered sands PLACE A Gudiña, Vilariño de Conso TUNNEL EQUIPMENT Three-booms Jumbo Atlas Copco XL3C Putzmesiter PM500 robot Manitou MRT 1650 Backhoe with pneumatic pick. Budget (excluding VAT) 9,421,331 € LOCATION AND ADITIONAL INFORMATION Excavation of the Espiño Tunnel (Left Branch), belonging to the works on the platform of the Madrid-Galicia high-speed north-northwest corridor. The tunnel is 3,500 m long with an excavation section of approximately 70 m2 and a final section of 52 m2. The following support elements will be used during excavation of the tunnel: Sprayed concrete, TH-29 and HEB-160 type trusses, MN-16 type expansion bolts, 88.9 mm and 101.6 mm self-drilling and micro-pilot bolts. Type CONSTRUCTION DATA SHEET Project ESPIÑO TUNNEL. RIGHT BRANCH RAILWAY Owner: Ferrovial Agroman, S.A. Project photos STATUS End: 12 - 2015 GEOMETRY Cross section: 52 m² Lenght: 3,500 m STRUCTURE Tunnels OVERBURDEN Medium-High COUNTRY Spain METHOD OF TUNNELING NATM (Top-Heading and Bench). Drill and blast. Mechanical excavation PROVINCE Orense GEOLOGY AND GEOTECHNICAL DATA Siliceous shale, quartzite, Healthy and weathered sands PLACE A Gudiña, Vilariño de Conso TUNNEL EQUIPMENT Three-booms Jumbo Atlas Copco XL3C Putzmesiter PM500 robot Manitou MRT 1650 Backhoe with pneumatic pick. Budget (excluding VAT) LOCATION AND ADITIONAL INFORMATION 002 Start: 05 - 2013 10,500,115 € Excavation of the Espiño Tunnel (Right Branch), belonging to the works on the platform of the Madrid-Galicia highspeed north-northwest corridor. The tunnel is 3,500 m long with an excavation section of approximately 70 m2 and a final section of 52 m2. The following support elements will be used during excavation of the tunnel: Sprayed concrete, TH-29 and HEB-160 type trusses, MN-16 type expansion bolts, 88.9 mm and 101.6 mm self-drilling and micro-pilot bolts. Type CONSTRUCTION DATA SHEET Project URNIETA TUNNEL RAILWAY Owner: UTE Urumea: Dragados-Obras Subterráneas-Comsa-Leza Project photos STATUS End: 12 - 2013 GEOMETRY Cross section: 85 m² Length: 2,157 m STRUCTURE Tunnels OVERBURDEN High COUNTRY Spain METHOD OF TUNNELING NATM (Top-Heading and Bench). Drill and blast. Mechanical excavation PROVINCE Guipúzcoa GEOLOGY AND GEOTECHNICAL DATA Limestones, marls and sandstones PLACE Urnieta TUNNEL EQUIPMENT Type XL3C three-boom Jumbos Putzmeister PM500 Robot Manitou MRT 1650 Backhoe loader with pick hammer Budget (excluding VAT) LOCATION AND ADITIONAL INFORMATION 003 Start: 11 - 2012 17,983,414.74 € The work involves constructing the Urnieta rail tunnel in the Urnieta-Hernani section of the Basque Country new rail network project. The tunnel is 2,587 m long and has a open cross-section of 85 m2, the excavation method is the New Austrian Method and the construction procedure will be of a conventional type using blast. Two galleries measuring 642.9 m and 417 m with an open cross-section of 41.5 m2 were also constructed. The support elements used in the tunnel and the galleries will be shotcrete, rock bolts and type TH and HEB trusses. Type CONSTRUCTION DATA SHEET Project CORGA DE VELA TUNNELS RAILWAY Owner: UTE Prado-Porto Project photos STATUS 004 Start: 10 - 2012 End: 11 - 2013 GEOMETRY Cross section: 52 m² Length: 2 x 1,1 km STRUCTURE Tunnels OVERBURDEN Medium-High COUNTRY Spain METHOD OF TUNNELING NATM (Top-Heading and Bench). Drill and blast. Mechanical excavation PROVINCE Ourense GEOLOGY AND GEOTECHNICAL DATA Siliceous shales, quartzites, fresh and meteorite granites PLACE Laza, Villar de Barrio TUNNEL EQUIPMENT Type XL3C three-boom Jumbos Putzmeister PM500 Robot Manitou MRT 1650 Backhoe loader with pick hammer Budget (excluding VAT) 10.422.981,41 € LOCATION AND ADITIONAL INFORMATION Excavation of the parallel tunnels at Corga de Vela, as part of the works for the Madrid-Galicia High-Speed line, each 1,100 m in length, with an excavation cross-section of approximately 70 m2 and a final cross-section of 52 m2. The main support elements to be used during execution of the tunnel are: sprayed concrete, type TH-29 and HEB-160 trusses, Mn-16 expansion rock bolts and micropiles with a diameter of 88.9 mm and a wall thickness of 7/8 mm. Type CONSTRUCTION DATA SHEET Project LA TEMEROSA TUNNEL RAILWAY Owner: Vías y Construcciones Project photos STATUS 005 Start: 09 - 2011 End: 04 - 2012 GEOMETRY Cross section: 70 m² Lenght: 464 m STRUCTURE Tunnels OVERBURDEN Medium COUNTRY Spain METHOD OF TUNNELING NATM (Top-Heading and Bench). Drill and blast. Mechanical excavation PROVINCE Alicante GEOLOGY AND GEOTECHNICAL DATA Sandstones, conglomerates and gypsums PLACE Aspe TUNNEL EQUIPMENT Type XL3C three-boom Jumbos Putzmeister PM500 Robot Manitou MRT 1650 Backhoe loader with pick hammer Budget (excluding VAT) 2,687,958.55 € LOCATION AND ADITIONAL INFORMATION The above-mentioned works comprised the execution of excavation and supports for a 464 m tunnel with a cross-section of 70 m2, excavated with mechanical excavation and using explosives. The terrain was an alternating mixture of sandstones, marls and conglomerates and the supports used consisted of shotcrete with added metal fibres and metal trusses. Type CONSTRUCTION DATA SHEET Project MIAMAN TUNNEL RAILWAY Owner: UTE MIAMÁN: San Jose – Obras Subterráneas Project photos STATUS 006 Start: 07 - 2011 End: 07 - 2012 GEOMETRY Cross section: 95 m² Length: 852 m STRUCTURE Tunnels OVERBURDEN Medium COUNTRY Spain METHOD OF TUNNELING NATM (Top-Heading and Bench). Drill and blast. Mechanical excavation PROVINCE Ourense GEOLOGY AND GEOTECHNICAL DATA Quartzite, slate, sandstone and conglomerates PLACE Baños de Molgas TUNNEL EQUIPMENT Type XL3C three-boom Jumbos Putzmeister PM500 Robot Manitou MRT 1650 Backhoe loader with pick hammer Budget (excluding VAT) 5,863,261.30 € LOCATION AND ADITIONAL INFORMATION The main work consists of the excavation and support of Miamán Tunnel, measuring 852 m and with 95 m2 in height and width. The main support elements used are: shotcrete; rock bolts, TH and HEB type trusses, 150 x 150 x 6 lath and steel tube micro piles. Type CONSTRUCTION DATA SHEET Project SANTA MARINA TUNNEL RAILWAY Owner: UTE AVE Grimaldo – Casas de Millán Project photos STATUS 007 Start: 04 - 2011 End: 04 - 2013 GEOMETRY Cross section: 100 m² Length: 3,320 m STRUCTURE Tunnels OVERBURDEN Medium COUNTRY Spain METHOD OF TUNNELING NATM (Top-Heading and Bench). Drill and blast. Mechanical excavation PROVINCE Cáceres GEOLOGY AND GEOTECHNICAL DATA Quartzite, slate, sandstone and conglomerates PLACE Cañaveral, Casas de Millán TUNNEL EQUIPMENT Type XL3C three-boom Jumbos Putzmeister PM500 Robot Manitou MRT 1650 Backhoe loader with pick hammer Budget (excluding VAT) 34,365,887.38 € LOCATION AND ADITIONAL INFORMATION The main work consists of the excavation and support of the 3,320 m Santa Marina Tunnel with an excavation cross-section of 140 m2. The main support elements used are: shotcrete, carious types of rock bolts, lattice girders, 150 x 150 x 8 of lath and steel tube micro piles. Type CONSTRUCTION DATA SHEET Project TOLOSA TUNNEL RAILWAY Owner: UTE Tolosa Project photos STATUS Start: 12 - 2010 End: 07 - 2012 GEOMETRY Cross section: 85 m² Lenght: 1,513 m + 1,453 m STRUCTURE Tunnels OVERBURDEN Medium COUNTRY Spain METHOD OF TUNNELING NATM (Top-Heading and Bench). Drill and blast. Mechanical excavation PROVINCE Guipúzcoa GEOLOGY AND GEOTECHNICAL DATA Marls, sandstones and limestones PLACE Tolosa TUNNEL EQUIPMENT Type XL3C three-boom Jumbos Putzmeister PM500 Robot Manitou MRT 1650 Backhoe loader with pick hammer Budget (excluding VAT) LOCATION AND ADITIONAL INFORMATION 16,006,259.83 € The main project consists of the excavation and support for two double-track tunnels, tunnel 1 with a length of 1,517.9 m (1,512.9 m bored) and tunnel 2 with a length of 1,455.2 m (1,452.7 m bored), both tunnels having an open cross-section of 85 m2. The tunnel has been built by the conventional method, with blasting in areas of sound rock and a backhoe loader in those where the terrain is of poorer quality, using the construction principles of the New Austrian Method (NATM). To comply with safety standards two emergency galleries have been constructed. The first gallery is 60 m long and connects with tunnel 1, and the second connects with tunnel 2 and has a length of 401 m. The main support elements used both in the tunnels and in the evacuation galleries are: shotcrete, Mn-16 expansion rock bolts, type TH-29 and HEB-160 trusses and 150x150x6 mm steel mesh. 008 Type CONSTRUCTION DATA SHEET Project NEW BASQUE-COUNTRY RAIL NETWORK. URNIETA–HERNANI SECTION RAILWAY Owner: Gobierno Vasco Project photos STATUS End: Currently being executed GEOMETRY Cross section: Urnieta tunnel 85 m2 / Hernani tunnel 95 m2 Length: Urnieta tunnel 2,157 m / Hernani tunnel 769 m STRUCTURE Tunnels OVERBURDEN Medium-High COUNTRY Spain METHOD OF TUNNELING NATM (Top-Heading and Bench). Drill and blast. Mechanical excavation PROVINCE Guipúzcoa GEOLOGY AND GEOTECHNICAL DATA Limestones, marls and sandstones PLACE Urnieta TUNNEL EQUIPMENT Type XL3C three-boom Jumbos Putzmeister PM500 Robot Manitou MRT 1650 Backhoe loader with pick hammer Budget (excluding VAT) LOCATION AND ADITIONAL INFORMATION 009 Start: 12 - 2010 115,547,766 € Construction of the platform for the new Basque Country rail network; the section is 5.25 km long. The main work consists of constructing the railway tunnels known as the Urnieta and Hernani tunnels. The support elements employed in the tunnels are of sprayed concrete, Swellex rock bolts, mesh and trusses. Moreover the tunnels are lined with 30 cm of concrete. The budget also includes the construction of two false tunnels 483 m and 185 m long; a 57 m box under the Urumea dual carriageway; two viaducts, one of 163 m over the Uban irrigation channel and the other of 801 m over the river Urumea; and also two underpasses, an overpass and a total of eighteen walls. Type CONSTRUCTION DATA SHEET Project BEASAIN TUNNEL RAILWAY Owner: UTE Beasain Project photos STATUS End: 02 - 2011 GEOMETRY Cross section: 85 m² Lenght: 1,916 m STRUCTURE Tunnels OVERBURDEN Medium COUNTRY Spain METHOD OF TUNNELING NATM (Top-Heading and Bench). Drill and blast. Mechanical excavation PROVINCE Guipúzcoa GEOLOGY AND GEOTECHNICAL DATA Marls, sandstones and limestones PLACE Beasain, Ordizia TUNNEL EQUIPMENT Type XL3C three-boom Jumbos Putzmeister PM500 Robot Manitou MRT 1650 Backhoe loader with pick hammer Budget (excluding VAT) LOCATION AND ADITIONAL INFORMATION 010 Start: 06 - 2010 7,714,920.65 € The main project consists of the excavation and support for the double-track Beasain Tunnel, with a linear length of 1,916 m and an open cross-section of 85 m2. The tunnel has been built by the conventional method, with blasting in areas of sound rock and a backhoe loader in those where the terrain is of poorer quality, using the construction principles of the New Austrian Method (NATM). The main support elements used are: shotcrete, 25 mm diameter rock bolts, type HEB-180 trusses, 150x150x6 mm mesh, and steel tube micropiles. Type CONSTRUCTION DATA SHEET Project TRACK BED FOR MADRID–EXTREMADURA–PORTUGUESE BORDER HIGH-SPEED LINE. TALAYUELA–CÁCERES. GRIMALDO–CASAS DE MILLÁN SECTION RAILWAY Owner: Administración de Infraestructuras Ferroviarias Project photos STATUS End: Currently being executed GEOMETRY Cross section: 100 m² Length: 3,320 m STRUCTURE Tunnels OVERBURDEN Medium COUNTRY Spain METHOD OF TUNNELING NATM (Top-Heading and Bench). Drill and blast. Mechanical excavation PROVINCE Cáceres GEOLOGY AND GEOTECHNICAL DATA Quartzite, slate, sandstone and conglomerates PLACE Cañaveral, Casas de Millán TUNNEL EQUIPMENT Type XL3C three-boom Jumbos Putzmeister PM500 Robot Manitou MRT 1650 Backhoe loader with pick hammer Budget (excluding VAT) LOCATION AND ADITIONAL INFORMATION 011 Start: 06 - 2010 93,951,423.98 € The branch measures a little over 4 miles (6.6 km). The project comprises the construction of two viaducts. The first is over Boquerón Brook and measures 75 m in length, the second is over Campillo Brook and measures 90 m. There is also the construction of the 3,595 m long Santa Marina Tunnel, which includes two cut-and-cover tunnels measuring 215 m and 60 m each. This project also includes earth moving operations, 3 channels, drainage works and replacement of affected services. Type CONSTRUCTION DATA SHEET Project NORTH AND NORTHWEST CORRIDOR OF MADRID–GALICIA HIGH-SPEED LINE. MIAMÁN–PONTE AMBÍA SECTION RAILWAY Owner: Administración de Infraestructuras Ferroviarias Project photos STATUS End: 03 - 2013 GEOMETRY Cross section: 95 m² Length: 852 m STRUCTURE Tunnels OVERBURDEN Medium COUNTRY Spain METHOD OF TUNNELING NATM (Top-Heading and Bench). Drill and blast. Mechanical excavation PROVINCE Ourense GEOLOGY AND GEOTECHNICAL DATA Quartzite, slate, sandstone and conglomerates PLACE Baños de Molgas TUNNEL EQUIPMENT Type XL3C three-boom Jumbos Putzmeister PM500 Robot Manitou MRT 1650 Backhoe loader with pick hammer Budget (excluding VAT) LOCATION AND ADITIONAL INFORMATION 012 Start: 06 - 2010 64,300,715.40 € The branch measures over 4 miles (6.65 km) in length. The project includes the construction of the following structures: three viaducts, the 177 m Miamán viaduct, the 216 m Bouzasviaduct and a third over the River Arnoia measuring 799 m in length. In addition to construction work also includes earth moving operations, 2 pergolas to salvage the current rail line measuring 57.16 m and 176.9 m each, elevated crossings and subways, drainage works, replacement of affected services. Type CONSTRUCTION DATA SHEET Project EL ALMENDRAL TUNNEL RAILWAY Owner: UTE Gafarillos Project photos STATUS 013 Start: 03 - 2010 End: 06 - 2011 GEOMETRY Cross section: 100 m² Length: 786 m STRUCTURE Tunnels OVERBURDEN Medium COUNTRY Spain METHOD OF TUNNELING NATM (Top-Heading and Bench). Drill and blast. Mechanical excavation PROVINCE Almería GEOLOGY AND GEOTECHNICAL DATA Marl and marlaceous lime, calcarenites, calcareous holes; black shale with quartzite PLACE Sorbas TUNNEL EQUIPMENT Type XL3C three-boom Jumbos Putzmeister PM500 Robot Manitou MRT 1650 Backhoe loader with pick hammer Budget (excluding VAT) 13,150,000 € LOCATION AND ADITIONAL INFORMATION The main work consists of the excavation and support of the double track Almedral Tunnel measuring 786 m and 100 m2 in height and width. The main support elements used are: shotcrete, 25 mm diameter rock bolts, TH-29, TH-36 and HEB-180 trusses, 150 x 150 x 6 of lath and steel tube micro piles. Type CONSTRUCTION DATA SHEET Project NORTH AND NORTHWEST CORRIDOR OF MADRID-GALICIA HIGH-SPEED LINE. LUBIÁN-ZAMORA SECTION. PEDRALBA PRADERÍA–PADORNELO TUNNEL SUBSECTION RAILWAY Owner: Sociedad Estatal de Infraestructuras Terrestres Project photos STATUS End: Currently being executed GEOMETRY Cross section: Tunnel de Pedralba de la Pradería 86 m2 Tunnel de Requejo 75 m2 Lenght: Tunnel de Pedralba de la Pradería 1.700 m. Tunnel de Requejo 2.400 m. STRUCTURE Tunnels OVERBURDEN Medium COUNTRY Spain METHOD OF TUNNELING NATM (Top-Heading and Bench). Drill and blast. Mechanical excavation PROVINCE Orense GEOLOGY AND GEOTECHNICAL DATA Schists, slates with intercalations of quartzites PLACE Pedralba de la Pradería, Requejo TUNNEL EQUIPMENT Type XL3C three-boom Jumbos Putzmeister PM500 Robot Manitou MRT 1650 Backhoe loader with pick hammer Budget (excluding VAT) LOCATION AND ADITIONAL INFORMATION 014 Start: 01 - 2010 132,775,860.77 € The works consist of the execution of the track bed for the High Speed Madrid-Galicia line, comprising 4.96 km of double track and 1.44 km of single track. The main works to be carried out are two viaducts, one of them that of Requejo, with a length of 2.1 km, and the other that of Los Pedregales, at 1.42 km. In addition the Pedralba de la Pradería Tunnel will be executed in the double-track section, with a length of 1,700 m including the false tunnels (1,580 m of bored tunnel) and an open cross-section of 86 m2. The Requejo Tunnel is also to be executed, 2.4 km in length, for single track, with a cross-section of 75 m2, and including the construction of two false tunnels of 20 m each at the entrance and exit and another of 40 m in the middle. The excavation process for the tunnels follows the principles of the the New Austrian Method (NATM). Areas where the terrain is of high resistance will be excavated by drill and blast and those where it is of poorer quality with mechanical excavation. Type CONSTRUCTION DATA SHEET Project NEW BASQUE-COUNTRY RAIL NETWORK. TOLOSA SECTION RAILWAY Owner: Gobierno Vasco Project photos STATUS End: Currently being executed GEOMETRY Cross section: 85 m² Lenght: 1,513 m + 1,453 m STRUCTURE Tunnels OVERBURDEN Medium COUNTRY Spain METHOD OF TUNNELING NATM (Top-Heading and Bench). Drill and blast. Mechanical excavation PROVINCE Guipúzcoa GEOLOGY AND GEOTECHNICAL DATA Marls, sandstones and limestones PLACE Tolosa TUNNEL EQUIPMENT Type XL3C three-boom Jumbos Putzmeister PM500 Robot Manitou MRT 1650 Backhoe loader with pick hammer Budget (excluding VAT) LOCATION AND ADITIONAL INFORMATION 015 Start: 12 - 2009 69,401,875.49 € The above-mentioned works consist of the construction of the track bed for the Tolosa Section, between kilometre points 210+475 and 214+266, corresponding to a length of 3,791 m. The project includes construction of the following elements: two double-track tunnels, tunnel 1 with a length of 1,517.9 m and tunnel 2 measuring 1,455.2 m, and also two emergency galleries, gallery 1 being 60 m long and connecting with tunnel 1, and gallery 2, which connects with tunnel 2, being 401 m in length. It also includes 3 artificial tunnels, no. 1 being 507.6 m long and 100 m2 in cross-section and no. 2 and no. 3 measuring 23.9 m and 17.6 m in length respectively, both with a cross-section of 85 m2. In addition, there is a viaduct 108 m in length. Tunnels 1 and 2, with bored lengths of 1,512.9 m and 1,452.7 m respectively, have an open cross-section of 85 m2. The tunnels have been built by the conventional method, with blasting in areas of sound rock and a backhoe loader in those where the terrain is of poorer quality, using the construction principles of the New Austrian Method (NATM). The main support elements used both in the tunnels and in the evacuation galleries are: shotcrete, Mn-16 expansion rock bolts, type TH-29 and HEB-160 trusses and 150x150x6 mm steel mesh. Type CONSTRUCTION DATA SHEET Project NEW BASQUE-COUNTRY RAIL NETWORK. EAST BEASAIN SECTION RAILWAY Owner: ETS (Euskal Trenbide Sarea) Project photos STATUS End: 07 - 2012 GEOMETRY Cross section: 85 m² Lenght: 1,955 m STRUCTURE Tunnels OVERBURDEN Medium COUNTRY Spain METHOD OF TUNNELING NATM (Top-Heading and Bench). Drill and blast. Mechanical excavation PROVINCE Guipúzcoa GEOLOGY AND GEOTECHNICAL DATA Marls, sandstones and limestones PLACE Beasain TUNNEL EQUIPMENT Type XL3C three-boom Jumbos Putzmeister PM500 Robot Manitou MRT 1650 Backhoe loader with pick hammer Budget (excluding VAT) LOCATION AND ADITIONAL INFORMATION 016 Start: 11 - 2009 46,778,437.99 € The above-mentioned works involve constructing the track bed of the East Beasain Section, with a length of 2,158 m. The main tasks to be carried out are: a 1,955 m tunnel with a final cross-section of 85 m2, and two bridges, 70 m and 106 m long respectively, over the Usurbe and Mariarás rivers. The tunnel has been built by the conventional method, with blasting in areas of sound rock and a backhoe loader in those where the terrain is of poorer quality, using the construction principles of the New Austrian Method (NATM). The main support elements used are: shotcrete, 25 mm diameter rock bolts, type HEB-180 trusses, 150x150x6 mm mesh, and steel tube micropiles. Type CONSTRUCTION DATA SHEET Project CONSTRUCTION OF MEDITERRANEAN HIGH SPEED CORRIDOR. RAILWAY MURCIA–ALMERÍA SECTION. BARRANCO DE GAFARILLOS–LOS AREJOS SUBSECTION Owner: Administración de Infraestructuras Ferroviarias Project photos STATUS 017 Start: 06 - 2009 End: 12 - 2012 GEOMETRY Cross section: 100 m² Length: 786 m STRUCTURE Tunnels OVERBURDEN Medium COUNTRY Spain METHOD OF TUNNELING NATM (Top-Heading and Bench). Drill and blast. Mechanical excavation PROVINCE Almería GEOLOGY AND GEOTECHNICAL DATA Marl and marlaceous lime, calcarenites, calcareous holes; black shale with quartzite PLACE Sorbas TUNNEL EQUIPMENT Type XL3C three-boom Jumbos Putzmeister PM500 Robot Manitou MRT 1650 Backhoe loader with pick hammer Budget (excluding VAT) 34,269,181.14 € LOCATION AND ADITIONAL INFORMATION The branch measures a little over one mile (1.67 km) in length. The project includes the construction of a 434 m viaduct to salvage the double track Almendral Tunnel in Barranco de los Gafarillos, which measures 1,106 m in total, with 786 m underground and 100 m2 in height and width. The project also includes earth moving operations, drainage work, and the replacement of affected services. Type CONSTRUCTION DATA SHEET Project VITORIA–BILBAO–SAN SEBASTIÁN HIGH-SPEED LINE RAILWAY MONDRAGÓN – ELORRIO SECTION Owner: Adif Project photos STATUS End: 12 - 2012 GEOMETRY Cross section: 85 m² Length: 3,622 m STRUCTURE Tunnels OVERBURDEN Medium COUNTRY Spain METHOD OF TUNNELING Mechanical excavation and drill and blast PROVINCE Guipuzcoa, Vizcaya GEOLOGY AND GEOTECHNICAL DATA Marl - limestones interbedded with limestones PLACE Mondragón, Elorrio TUNNEL EQUIPMENT Jumbo has three booms Putzmeister PM-500 gunning robot with max h. of 30 m3/h. Manitou MRT 1650 Budget (excluding VAT) LOCATION AND ADITIONAL INFORMATION 018 Start: 03 - 2009 90,537,027.65 € Construction of the Vitoria-Bilbao-San Sebastian high speed platform. Section: Mondragón – Elorrio. The initial work involved the construction of 2 double-track rail lines, known as the Karraskain and Udalaitz tunnels, measuring 410 and 3,160 m respectively. Both tunnels with a gauge of 85 m². The following works were also carried out in the Project the levelling of 337 m, two viaducts measuring 713 m in total, the false tunnels at the entrance and exit of the tunnels, and complementary works. The main support elements applied in the tunnels are: 8,235 m³ of fibre-free shotcrete, 12,951 m³ of fibre-reinforced shotcrete, 20,326 units of 4 mm-long bolts, 239 units of TH-29 trusses and 766 units of HEB-140 trusses. The tunnels will also be covered with HM-25 concrete with 40 cm of concrete, and will also be waterproofed by fitting 58,626 m² of 2 mm and 3mm PVC laminate. Type CONSTRUCTION DATA SHEET Project ATLANTIC HIGH-SPEED RAIL AXIS. RAILWAY VILAGARCIA DE AROUSA - CATOIRA SECTION Owner: Ministerio de Fomento Project photos STATUS Start: 08 - 2008 End: 06 - 2015 GEOMETRY Cross section: 85 m² Lenght: 3.873,75 m. (total) STRUCTURE Tunnels OVERBURDEN Medium COUNTRY Spain METHOD OF TUNNELING NATM. Mechanical excavation PROVINCE Pontevedra GEOLOGY AND GEOTECHNICAL DATA Granites with various degrees of alteration PLACE Vilagarcía de Arousa y Catoira TUNNEL EQUIPMENT Three-boom jumbo Shotcrete robot Backhoe loader Telehandler Budget (excluding VAT) 114,052,749.89 € Construction of the track bed of the Atlantic High-Speed Rail Axis. The length of the section is 8.35 km. The main works to be carried out are five tunnels: Quinteiro (1,776.5 m), Outeiro (233 m), Valicovas (1,287.75 m), Abalo (520.5 m) and Pedras Miúdas (56 m). LOCATION AND ADITIONAL INFORMATION All the tunnels have been constructed using the New Austrian Method (NATM), by drill and blast in the areas where the material is of high geotechnical quality and with backhoe loaders with hammers in the poor-quality areas. The final cross-section of the tunnels is 85 m2. The Quinteiro tunnel has an emergency gallery with a length of 396 m and a cross-section of 32 m2. The works also include remodelling the marshalling yard, a 82 m long overpass, five underpasses, thirteen drainage works, four walls and replacement of affected services, roads and rights of way. 019 Type CONSTRUCTION DATA SHEET Project VEGA DE CIEGO TUNNEL RAILWAY Owner: Adif Project photos STATUS End: 09 - 2009 GEOMETRY Cross section: 85 m² Length: 2,460 m STRUCTURE Tunnels OVERBURDEN Medium COUNTRY Spain METHOD OF TUNNELING NATM. Top-Heading and Bench. Drill and blast PROVINCE Asturias GEOLOGY AND GEOTECHNICAL DATA Lumolites, lutites and slates with sandstones and limestones PLACE Pola de Lena TUNNEL EQUIPMENT Jumbo: Atlas Copco Rocket and Atlas Copco XL3C (Two and three booms). Wet - mix Robojet Putzmeister Sika η = 30 m³/h Budget (excluding VAT) LOCATION AND ADITIONAL INFORMATION 020 Start: 04 - 2008 15,763,399 € The work involved the construction of the Vega de Ciego tunnel, part of the León-Asturias high speed line. Section: Campomanes - Pola de Lena 2,366 m of mine were excavated for the tunnel, which also has 94 m of false tunnel. The initial works are: 7,145 m³ of shotcrete; 40,302 ml of Swellex rockbolts; 9,075 ml of 32 mm-diameter bolts; 789,834 ml of TH-29 and HEB-189 trusses and 3,892 ml of tubular micropile. Type CONSTRUCTION DATA SHEET Project MADRID–VALENCIA HIGH-SPEED LINE. RAILWAY ARANJUEZ-ONTÍGOLA SECTION Owner: Adif Project photos STATUS End: 03 - 2011 GEOMETRY Cross section: 100 m² Length: 2,080 m STRUCTURE Tunnels OVERBURDEN Medium COUNTRY Spain METHOD OF TUNNELING NATM (Top-Heading and Bench). Mechanical excavation PROVINCE Madrid, Toledo GEOLOGY AND GEOTECHNICAL DATA Clays, glauberites and halites (Lower Miocene) PLACE Aranjuez, Ontígola TUNNEL EQUIPMENT Ripper hammer. Wet - mix Robojet Putzmeister Wetkret η = 30 m³/h WIRTH T3.20 roadheader Budget (excluding VAT) LOCATION AND ADITIONAL INFORMATION 021 Start: 11 - 2007 126,460,869 € Construction of the Madrid-Valencia high speed platform, the section length being 4.7 km The initial work involved the construction of the double-track rail tunnel known as the Tunnel del Regajal. Difficult construction from a geological and geotechnical point of view and because of the high environmental value of the area covered. Certain zones of the tunnel were built with a support by applying micropile underpinning, double bolt covers and fitting of Gewi bolts. It was also necessary to undertake a water filtration test using epoxy and polyurethane-acrylic resins. The budget also includes the following works: the false tunnels of the north and south outlets, measuring 23 m and 334 respectively. Also a 266 m-long viaduct and 2 overpasses. Type CONSTRUCTION DATA SHEET Project SIERRA DE ALTOMIRA TUNNEL RAILWAY Owner: Adif Project photos STATUS Start: 08 - 2007 End: 05 - 2008 GEOMETRY Cross section: 147 m² Length: 768 m STRUCTURE Tunnels OVERBURDEN Medium COUNTRY Spain METHOD OF TUNNELING NATM. Top-Heading and Bench. Drill and blast PROVINCE Cuenca GEOLOGY AND GEOTECHNICAL DATA Limestones PLACE Uclés TUNNEL EQUIPMENT Jumbo has three booms Atlas Copco XL3C. Wet - mix Robojet Putzmeister Sika η = 30 m³/h Budget (excluding VAT) 3,878,069 € High speed railway tunnel. Stretch Uclés - Campos del Paraíso. LOCATION AND ADITIONAL INFORMATION 022 635.16 m long tunnel and 133.24 m long cut and cover. Construction problems due to the presence of 60 m long and 20 m height cavern. 102,938 m³ tunnel excavation, 5,244 m³ shotcrete, 292,865 Kg of steel ribs TH - 29/HEB - 180 and 24,448 m of expansive bolts. Type CONSTRUCTION DATA SHEET Project EL BOSQUE TUNNEL RAILWAY Owner: Adif Project photos STATUS Start: 06 - 2007 End: 06 - 2008 GEOMETRY Cross section: 85 m² Length: 3,128 m STRUCTURE Tunnels OVERBURDEN Medium COUNTRY Spain METHOD OF TUNNELING NATM (Top-Heading and Bench). Drill and blast. Mechanical excavation PROVINCE Cuenca GEOLOGY AND GEOTECHNICAL DATA Carbonates with amount of limestones and marl limestones PLACE Olalla, Arcas del Villar TUNNEL EQUIPMENT Atlas Copco XL3C Putzmeister Sika η = 30 m³/h Putzmeister PM-500 gunning robot with max h. of 30 m3/h. Manitou MRT 1650 Budget (excluding VAT) 12,612,867 € High speed Railway tunnel of “L.A.V. stretch: Olalla - Arcas del Villar”. LOCATION AND ADITIONAL INFORMATION 023 The design includes 10.6 Km with 184 m long viaduct (not included in budget). 2,912 m of tunnel and 216 m long cut and cover tunnel. 318,157 m³ tunnel excavation, 12,005 m³ shotcrete, 16,919 m steel ribs TH - 29/HEB - 180 and 114,432 m expansive bolts. Type CONSTRUCTION DATA SHEET Project PUEBLA DE SAN JULIÁN BYPASS RAILWAY Owner: Adif Project photos STATUS End: Currently being executed GEOMETRY Cross section: 110 m² Length: 1,970 m STRUCTURE Tunnels OVERBURDEN Medium COUNTRY Spain METHOD OF TUNNELING NATM (Top-Heading and Bench). Drill and blast. Mechanical excavation PROVINCE Lugo GEOLOGY AND GEOTECHNICAL DATA Hercinic granodiorite PLACE Puebla de San Julián TUNNEL EQUIPMENT Jumbo has three booms Tamrock Axera. Wet - mix Robojet Putzmeister Wetkret η = 30 m³/h Budget (excluding VAT) LOCATION AND ADITIONAL INFORMATION 024 Start: 04 - 2007 77,962,695 € Two railway tunnels of 520 and 1,450 m length. High speed railway design. 16 existed cross levels are removed to improve the safety. Construction of “New Puebla de San Julian Station”. Steel reinforced shotcrete 45 Kg/m³, steel ribs TH - 29/HEB - 160, 4 m long bolts and 25 mm of diameter. Type CONSTRUCTION DATA SHEET Project CONTRERAS TUNNELS RAILWAY Owner: Adif Project photos STATUS Start: 10 - 2006 End: 12 - 2007 GEOMETRY Cross section: 85 - 100 m² Length: 3,890 m STRUCTURE Tunnels OVERBURDEN Medium COUNTRY Spain METHOD OF TUNNELING NATM (Top-Heading and Bench). Drill and blast. Mechanical excavation PROVINCE Cuenca, Valencia GEOLOGY AND GEOTECHNICAL DATA Limestones, limestones with marls and clayly limestones PLACE Villagordo del Cabriel, Minglanilla TUNNEL EQUIPMENT Jumbo: Atlas Copco Boomer, Atlas Copco Rocket and Atlas Copco XL3C (Two and three booms with service plataform). Wet - mix Robojets Aliva AL - 500 η = 23 m³/h and Putzmeister Sika η = 30 m³/h Budget (excluding VAT) LOCATION AND ADITIONAL INFORMATION 20,633,171 € High speed railway tunnels of “L.A.V. Madrid - Castilla la Mancha - Comunidad Valenciana - Region de Murcia. Subtramo: Embalse de Contreras - Villagordo del Cabriel”. Three tunnels: Hoya de la Roda (1,997 m long), Rabo de la Sarten (376 m), Umbría de los Molinos (1,522 m). Three viaducts are 1,640 m total long. The most important is Contreras Viaduct of 587 m long. 025 Type CONSTRUCTION DATA SHEET Project LEÓN–ASTURIAS HIGH-SPEED LINE. LA ROBLA–POLA DE LENA RAILWAY Owner: Adif Project photos STATUS Start: 06 - 2006 End: 06 - 2011 GEOMETRY Cross section: 120 m² Length: 3,841 m STRUCTURE Tunnels OVERBURDEN Medium COUNTRY Spain METHOD OF TUNNELING NATM (Top-Heading and Bench). Drill and blast. Mechanical excavation PROVINCE León GEOLOGY AND GEOTECHNICAL DATA Sandstones, lutites, slates and limestones PLACE Cuadros, La Robla, La Pola de Gordón TUNNEL EQUIPMENT Jumbo has two booms and service plataform Copco Boomer Ripper hammer Putzmeister PM-500 gunning robot with max h. of 30 m3/h. Budget (excluding VAT) 104,201,195.05 € The works consisted of constructing a track platform 9,440 m in length for the high-speed line in the section between La Robla and the Pajares Tunnels. LOCATION AND ADITIONAL INFORMATION 026 The project involved building 3 viaducts with a length of 817 m and 6 double-track tunnels with a total length of 4,204 m. The main part of the work was the tunnels, which are: Castro (493 m), Alba (1,057 m), Peredilla (723 m), Buen Suceso I (697 m), Buen Suceso II (251 m) and Nocedo de Gordón (620 m). The tunnels have cross-sections of 85 and 90 m2. The excavation was carried out using the New Austrian Method. Explosives were used in the geologically favourable areas and mechanical equipment in the more unfavourable areas. Type CONSTRUCTION DATA SHEET Project SAN PEDRO TUNNEL. WEST TUNNEL RAILWAY Owner: Adif Project photos STATUS Start: 06 - 2005 End: 03 - 2007 GEOMETRY Cross section: 85 m² Length: 8,545 m STRUCTURE Tunnels OVERBURDEN High COUNTRY Spain METHOD OF TUNNELING TBM and NATM. Drill and blast PROVINCE Madrid GEOLOGY AND GEOTECHNICAL DATA Coarse - grained orthogneiss TUNNEL EQUIPMENT “TBM Herrenknecht, diameter 9.45 - 9.55 m Jumbo Atlas Copco Rocket y Atlas Copco XL3C” PLACE Budget (excluding VAT) Colmenar Viejo, Soto del Real 23,433,925 € Twin tunnels of High Speed Railway Madrid - Segovia - Valladolid. LOCATION AND ADITIONAL INFORMATION The tunnel boring machine was blocked 470 m from the begining of excavation. The excavation continuated with explosives through a new adit tunnel. 726,325 m³ tunnel excavation. 29,931 m³ shotcrete, 548,692 Kg steel ribs TH - 29 y 50,932 ud. expansive bolts. 027 Type CONSTRUCTION DATA SHEET Project SAN PEDRO TUNNEL. EAST TUNNEL RAILWAY Owner: GIF Project photos STATUS Start: 06 - 2005 End: 03 - 2007 GEOMETRY Cross section: 85 m² Length: 5,000 m STRUCTURE Tunnels OVERBURDEN High COUNTRY Spain METHOD OF TUNNELING TBM and NATM. Drill and blast PROVINCE Madrid GEOLOGY AND GEOTECHNICAL DATA Coarse - grained orthogneiss TUNNEL EQUIPMENT Jumbo: Atlas Copco Rocket and Atlas Copco XL3C (Two and three booms). Wet - mix Robojets Aliva AL - 500 η = 23 m³/h and Putzmeister Sika η = 30 m³/h PLACE Budget (excluding VAT) Colmenar Viejo, Soto del Real 23,927,382 € Twin tunnels of High Speed Railway Madrid - Segovia - Valladolid. LOCATION AND ADITIONAL INFORMATION 028 The south entrance hit was carried out with a borer and from the north with explosives, an 800 m long and 80 m2 gauge ramp was excavated and 5,500 m of the tunnel and 85 m² gauge. Connecting galleries between tunnels every 400 m. 74,691 m³ tunnel excavation, 5,343 ud. expansive bolts 4 m length, 153,642 Kg steel ribs TH - 29 and 3,530 m³ shotcrete. Type CONSTRUCTION DATA SHEET Project EL TENDERO TUNNEL RAILWAY Owner: Adif Project photos STATUS End: 12 - 2005 GEOMETRY Cross section: 157 m² Length: 890 m STRUCTURE Tunnels OVERBURDEN Medium COUNTRY Spain METHOD OF TUNNELING NATM. Top-Heading and Bench. Drill and blast. Mechanical excavation PROVINCE Cuenca GEOLOGY AND GEOTECHNICAL DATA Limestones, dolomites and green clays (argillites) PLACE Monteagudo de las Salinas TUNNEL EQUIPMENT Jumbo has two booms Atlas Copco Rocket. Wet - mix Robojets Aliva AL - 500 η = 20 m³/h and Putzmeister Sika η = 30 m³/h Budget (excluding VAT) LOCATION AND ADITIONAL INFORMATION 029 Start: 04 - 2005 7,147,168 € High speed railway tunnel of “L.A.V. Madrid - Levante”. Mechanical excavation in tunnel portals, argillites and fault zones. 5 - 20 cm thick shotcrete HM - 30, 4 m long bolts, steel ribs TH - 29/HEB - 160 and 1.1 mm thick Bernold plate. Type CONSTRUCTION DATA SHEET Project POUSADOIRO TUNNEL (PORTAS BYPASS II) RAILWAY Owner: Ministerio de Fomento Project photos STATUS Start: 09 - 2004 End: 09 - 2007 GEOMETRY Cross section: 118 m² Length: 2,430 m STRUCTURE Tunnels OVERBURDEN 70 m COUNTRY Spain METHOD OF TUNNELING NATM. Top-Heading and Bench. Drill and blast. Mechanical excavation PROVINCE Pontevedra GEOLOGY AND GEOTECHNICAL DATA Biotite granodiorite PLACE Portas TUNNEL EQUIPMENT Jumbos Atlas Copco Boomer y Atlas Copco Rocket (Two booms and service plataform). Ripper hammer. Wet mix Robojets Putzmeister Wetkret η = 30 m³/h and Aliva AL - 500 η = 23 m³/h Budget (excluding VAT) LOCATION AND ADITIONAL INFORMATION 13,813,932 € High speed railway tunnel of “Eje Atlántico de Alta Velocidad”. 70 m long cut and cover in the north portal below 5 m of overburden. 159,003 m³ excavation tunnel, 15,948 m³ shotcrete and 17,447 m² of concrete lining. 11,769 m bolts, 865,921 Kg steel ribs and 3,151 m² of Bernold plate. 030 Type CONSTRUCTION DATA SHEET Project LEÓN–ASTURIAS HIGH-SPEED LINE. PAJARES TUNNELS SECTION. PHASE 2 RAILWAY Owner: Adif Project photos STATUS End: 04 - 2011 GEOMETRY Cross section: 56 m² Length: 7,720 m STRUCTURE Tunnels OVERBURDEN High COUNTRY Spain METHOD OF TUNNELING Tunnel Boring Machine PROVINCE León GEOLOGY AND GEOTECHNICAL DATA Limestone of Lancara and Valdetoja Formations PLACE Pola de Gordón TUNNEL EQUIPMENT TBM. 10 m diameter. Double shield Budget (excluding VAT) LOCATION AND ADITIONAL INFORMATION 031 Start: 05 - 2004 407,790,294 € Work involved the construction of a downhill entrance gallery with a 6.2% slope and 5,466 m in length. Besides the excavation of two parallel tunnels of 4,166 m and 3,189 m in length and 56 m² gauge, a cavity of 107 m in length and 426 m² gauge was undertaken. All these works belong to the León-Asturias high-speed line. Except for the tunnels that were excavated with TBM, the other galleries were boreholed and airblasted. To cover the parallel tunnels, 600 and 500 mm reinforced-concrete ring segments measuring 1.5 m in length were used, placed on 6+1 rings. Given the nature of the site and the size of the gallery, an in-depth pre-analysis of the site was undertaken. The initial works were: 1,072,922 m² of tunnel excavation, 39,945 m² of cavity excavation, 79,512 m² of varying-gauge gallery excavation, 14,365 m³ of steel fibre reinforced concrete, 122,216 ml of 32 mm-diameter bolts, 101,333 ml of 22 m fibreglass bolts, 124,027 ml of Swellex MN12 rockbolts, 3,500 ml of cable bolts, 1,032,700 kg of TH and HEB trusses and 69,115 ml of fibreglass-bolted covers. Type CONSTRUCTION DATA SHEET Project JÁTIVA TUNNELS RAILWAY Owner: Adif Project photos STATUS End: 08 - 2004 GEOMETRY Cross section: 109 - 140 m² Length: 1,225 m STRUCTURE Tunnels OVERBURDEN Low COUNTRY Spain METHOD OF TUNNELING NATM. Top-Heading and Bench. Drill and blast. Mechanical excavation PROVINCE Valencia GEOLOGY AND GEOTECHNICAL DATA Limestones and marls PLACE Játiva, Enova TUNNEL EQUIPMENT Jumbo: Atlas Copco Rocket and Atlas Copco XL3C (Two and three booms and service plataform). Wet - mix Robojets Aliva AL-500 η = 23 m³/h and Putzmeister Wetkret η = 30 m³/h Budget (excluding VAT) LOCATION AND ADITIONAL INFORMATION 032 Start: 12 - 2003 4,316,347 € High speed railway tunnel of “L.A.V. Madrid - Levante, stretch Játiva - Enova”. 625 and 600 m long tunnels with cross section variable beetwen 140 to 109 m². Mainly drill and blast excavation, sometimes with ripper hammer. NATM support system. Type CONSTRUCTION DATA SHEET Project ATLANTIC HIGH-SPEED RAIL AXIS. QUEIXAS BYPASS RAILWAY Owner: Dirección General de Ferrocarriles Project photos STATUS End: 11 - 2007 GEOMETRY Cross section: 90 m² Length: 2,180 m STRUCTURE Tunnels OVERBURDEN Max. 79 m COUNTRY Spain METHOD OF TUNNELING NATM (Top-Heading and Bench). Drill and blast. Mechanical excavation PROVINCE La Coruña GEOLOGY AND GEOTECHNICAL DATA Schists and quartz - schists PLACE Ordenes, Tardoia, Cerceda TUNNEL EQUIPMENT Jumbo: Atlas Copco Boomer, Atlas Copco Rocket and Tamrock PARA (Two and Three booms and service plataform). Wet - mix Robojet Aliva AL - 500 η = 23 m³/h Budget (excluding VAT) LOCATION AND ADITIONAL INFORMATION 033 Start: 11 - 2003 38,121,954 € The initial work consisted of the construction of the double-track tunnel belonging to the “Eje Atlántico de Alta Velocidad. Variante Queixas (La Coruña)”. Total length of 8,050 m, of which 120 m correspond to two viaducts. Concrete invert in bad geotechnical zones. 2,140 m long tunnel and 40 m long cut and cover construction. 10 - 25 cm thick steel reinforced shotcrete HP - 30 45 Kg/m³, Swelles MN bolts Ø = 24 mm L = 4 m, steel ribs THN - 29/HEB - 160 and 30 cm thick concrete lining HM - 25. Type CONSTRUCTION DATA SHEET Project MARTORELL TUNNELS RAILWAY Owner: Adif Project photos STATUS Start: 06 - 2003 End: 12 - 2004 GEOMETRY Cross section: 120 m² Length: 1,492 m STRUCTURE Tunnels OVERBURDEN Low COUNTRY Spain METHOD OF TUNNELING NATM. Top-Heading and Bench. Mechanical excavation. Drill and blast PROVINCE Barcelona GEOLOGY AND GEOTECHNICAL DATA Argillites, lutites and limolites PLACE Sant Esteve, Martorell TUNNEL EQUIPMENT Jumbo has two booms Atlas Copco Rocket. Wet - mix Robojet Aliva AL - 500 η = 23 m³/h and Putzmeister Wetkret η = 30 m³/h Budget (excluding VAT) 8,617,153 € Four High speed rail tunnels to Madrid - Zaragoza - Barcelona - French Border. LOCATION AND ADITIONAL INFORMATION 034 Tunnels of 152, 797, 120 and 423 m length with 120, 132, 108 and 109 m² cross section respectively. Mainly mechanical excavation with ripper hammer and sometimes with explosives. 10,989 m³ shotcrete, 31,651 ud. expansive bolts L = 4 m, 9,726 m steel ribs HEB - 160, 5,347 m corrugated steel Ø = 32 mm and 872 m² of Bernold plate. Type CONSTRUCTION DATA SHEET Project ATLANTIC HIGH-SPEED RAIL AXIS. PORTAS BYPASS. SECTION I RAILWAY Owner: Ministerio de Fomento Project photos STATUS Start: 12 - 2002 End: 07 - 2007 GEOMETRY Cross section: 80 m² Length: 3,860 m STRUCTURE Tunnels OVERBURDEN Medium COUNTRY Spain METHOD OF TUNNELING Drill and blast. Mechanical excavation PROVINCE Pontevedra GEOLOGY AND GEOTECHNICAL DATA Biotite graniodorite PLACE Barro, Portas TUNNEL EQUIPMENT Jumbos Atlas Copco Boomer, Atlas Copco PARA and Tamrock Axera (Two and three booms and service plataform). WKM-103 Gunning Robot Budget (excluding VAT) 77,954,372 € The main works were carried out in the double track train tunnel called “Lantaño Tunnel” of 3.86 km in length and 80 m² gauge, belonging to the Atlantic Axis High Speed railway. Bypass at Portas (Pontevedra). Section 1; Portela-PortasPlatform and track. LOCATION AND ADITIONAL INFORMATION Work consisted of the construction of 7.70 km of high speed double track platform, plus an 805 m viaduct, an underpass, two overpasses, laying the track and the corresponding complementary works. 389,998 m³ of tunnel excavation, including 2 false tunnels at the entrance and exit. The tunnel also has an emergency gallery section. 163,535 m³ of H-250 reinforced concrete, with and without fibre, 45,524 m of bolts L= 4-8 m, 1.215,868kg of TH/HEB metallic trusses and 44,171 m² of Bernold metal sheet plating. 035 Type CONSTRUCTION DATA SHEET Project LA FUENTECILLA TUNNEL RAILWAY Owner: GIF Project photos STATUS Start: 09 - 2002 End: 05 - 2003 GEOMETRY Cross section: 140 m² Length: 1,100 m STRUCTURE Tunnels OVERBURDEN Low COUNTRY Spain METHOD OF TUNNELING Top-Heading and Bench. Mechanical excavation and drill and blast PROVINCE Segovia GEOLOGY AND GEOTECHNICAL DATA Sands, limestones and sandstones PLACE Segovia TUNNEL EQUIPMENT Jumbos Atlas Copco Boomer y Atlas Copco Rocket (Two and three booms). Ripper hammer. Wet - mix Robojets Putzmeister Wetkret η = 30 m³/h Aliva AL - 500 η = 23 m³/h Budget (excluding VAT) 11,077,980 € High speed railway tunnel of “L.A.V. Madrid - Segovia - Valladolid”. LOCATION AND ADITIONAL INFORMATION 12,158 m³ of shotcrete, 66,430 m of 6 m long bolts and 1,253,478 Kg steel ribs HEB. Excavation with alternative side benches. 9,022 m² Bernold plate and 2,053 m² wire mesh 150 x 150 x 6 in stretches with bad geotechnical properties. 036 Type CONSTRUCTION DATA SHEET Project EL VENDRELL TUNNELS RAILWAY Owner: GIF Project photos STATUS Start: 06 - 2002 End: 09 - 2002 GEOMETRY Cross section: 90 m² Length: 808 m STRUCTURE Tunnels OVERBURDEN Low COUNTRY Spain METHOD OF TUNNELING Drill and blast. Top-Heading and Bench PROVINCE Tarragona GEOLOGY AND GEOTECHNICAL DATA Limestones, marls and sands PLACE El Vendrell TUNNEL EQUIPMENT Jumbos Atlas Copco Boomer and Atlas Copco Rocket (Two booms and service plataform). Wet - mix Robojet Aliva AL - 500 η = 23 m³/h Budget (excluding VAT) 2,944,537 € High speed railway twin tunnels to Madrid - Zaragoza - Barcelona - French Border. LOCATION AND ADITIONAL INFORMATION 037 404 m length each one. Are parallel and separated 24 m between them. 2,600 m³ of shotcrete, 5,707 m of bolts L = 4 m, 2,120 m steel ribs HEB - 160/TH-29 and 2,525.37 m² wire mesh 150 x 150 x 6 mm. Type CONSTRUCTION DATA SHEET Project CÓRDOBA–MÁLAGA HIGH-SPEED LINE. RAILWAY ÁLORA–CÁRTAMA SECTION, TEVILLA AND GRIBALMORA TUNNELS Owner: Adif Project photos STATUS Start: 06 - 2002 End: 03 - 2005 GEOMETRY Cross section: 85 - 110 m² Length: 4,174 m STRUCTURE Tunnels OVERBURDEN 250 m COUNTRY Spain METHOD OF TUNNELING NATM. Top-Heading and Bench. Drill and blast. Mechanical excavation PROVINCE Málaga GEOLOGY AND GEOTECHNICAL DATA Gneiss composed of angular fragments (breccias) PLACE Alora, Pizarra, Cártama TUNNEL EQUIPMENT Jumbos Atlas Copco Boomer and Tamrock PARA (Two and three booms and service plataform). Ripper hammer. Wet - mix Robojets Meyco and Putzmeister Wetkret η = 20 m³/h Budget (excluding VAT) LOCATION AND ADITIONAL INFORMATION 53,311,038 € The works involved the execution of two train tunnels the Tevilla and Gibralmora tunnels of 975 m and 3,217 m and 110 and 85 m² respectively. The platform constructed is a 4.45 km in length. Apart from the tunnels, an underpass of 34.25 m was also built, 2 drainage works of 90.35 in total length and the repositioning of amenities and supplies. The principal support units placed in the tunnels were: 35, 643 m³ of reinforced concrete with fibres, 41,585 m of bolts of Ø = 25 mm and 4 m in length, 198 TH-29 trusses and 153 units of HEB-160, 31,404 m² of wire mesh 100x100x6 mm. In the less favourable areas of the tunnels, these were excavated with a central buttress and inverted arch y sealed at the front. Tunnel waterproofing consisted of 163,159 m² of geotextile laminate >300 g/m² of polypropylene fibre and 143,584 m² PVC laminate 1.5- 2 mm H – 250 concrete covering. 038 Type CONSTRUCTION DATA SHEET Project HIGH-SPEED LINE: NEW RAIL ACCESSES TO NORTH AND NORTHWEST SPAIN. RAILWAY SEGOVIA–VALLADOLID SECTION Owner: GIF Project photos STATUS Start: 10 - 2001 End: 09 - 2004 GEOMETRY Cross section: 100 m² Length: 2,514 m STRUCTURE Tunnels OVERBURDEN Low COUNTRY Spain METHOD OF TUNNELING NATM (Top-Heading and Bench). Drill and blast and mechanical excavation PROVINCE Segovia GEOLOGY AND GEOTECHNICAL DATA Dolomites and marls PLACE Tabladillo, Sta. Maria Real Nieva TUNNEL EQUIPMENT Jumbos Atlas Copco Boomer and Atlas Copco H - 175 (Two and three booms and service plataform). Ripper hammer. Wet - mix Robojet Putzmeister Wetkret η = 20 m³/h and Aliva AL - 285 η = 9 - 21 m³/h Budget (excluding VAT) LOCATION AND ADITIONAL INFORMATION 45,718,770 € The main works carried out was the double track train tunnel known as the “Tabladillo Tunnel”, part of the “L.A.V Madrid-Segovia-Valladolid” route. 9,572 m³ steel fibres reinforced shotcrete, 21,758 m bolts, 1,402 m² Bernold plate and 534,723 Kg steel ribs TH29/ HEB160. 71,717 m³ concrete lining 30 cm thickness. Impermeabilization, all around the tunnel, with 29,617 m² polypropylene and 31,260 m² PVC sheet. 039 Type CONSTRUCTION DATA SHEET Project MADRID–BARCELONA HIGH-SPEED LINE. SUBSECTION VII-B RAILWAY Owner: GIF Project photos STATUS Start: 10 - 2001 End: 09 - 2003 GEOMETRY Cross section: 95 m² Length: 401 m STRUCTURE Tunnels OVERBURDEN Medium COUNTRY Spain METHOD OF TUNNELING NATM. Drill and blast. Top-Heading and Bench PROVINCE Tarragona GEOLOGY AND GEOTECHNICAL DATA Marls, sands and sandstones PLACE La Nou de Gaiá, Roda de Bará TUNNEL EQUIPMENT Jumbo has three booms Atlas Copco Boomer. Wet - mix Robojet Putzmeister Wetkret η = 30 m³/h Budget (excluding VAT) 25,417,611 € The main work carried out was that of the double track train tunnel belonging to “L.A.V. Madrid-Barcelona” Section: Lérida-Martorell. 331 m of tunnel excavated from the mine and 70 m of false tunnel. LOCATION AND ADITIONAL INFORMATION The budget includes the execution of 2 overpasses, 3 drainage systems with shotcrete chamber, 2 drainage systems with shotcrete frames. Two underpasses were built with shotcrete chamber and a further two underpasses with shotcrete frames. Circular tunnel section, 6.66 m interior radius and mass concrete covering. Slope treatment with bolts L=6-8 m, wire mesh and reinforced concrete. Construction of micropile covers, tie beams and protective visors in outlets. Excavation and tunnel support according to NATM. 040 Type CONSTRUCTION DATA SHEET Project VALENCIA–TARRAGONA LINE. VANDELLOS–TARRAGONA SECTION. SUBSECTION I. RAILWAY Owner: Dirección General de Ferrocarriles. Mº de Fomento Project photos STATUS Start: 05 - 2000 End: 06 - 2003 GEOMETRY Cross section: 115 m² Length: 1,910 m STRUCTURE Tunnels OVERBURDEN 15 m COUNTRY Spain METHOD OF TUNNELING NATM (Top-Heading and Bench). Drill and blast and mechanical excavation PROVINCE Tarragona GEOLOGY AND GEOTECHNICAL DATA Limestones and dolomites PLACE L´Hospitalet de L´Infant, Vandellos TUNNEL EQUIPMENT Jumbos Atlas Copco H - 175 y Tamrock PARA (Three booms and service plataform). Wet - mix Robojet Meyco η = 20 m³/h Budget (excluding VAT) 48,104,934 € Valencia-Tarragona line. Section: Vandellos-Tarragona. Subsection I. Duplication of Track and adjustment to 200/220 Km/h. LOCATION AND ADITIONAL INFORMATION The initial work was to construct the double track train tunnel known as Rojales Tunnel. This tunnel is 1,750 m long, excavated into the mine plus 160 m of false tunnel with a section of 115 m². This section is 19.58 km in length, of which 1,360 m correspond to the execution of 9 viaducts. During these works, 11 overpasses with a total length of 542 m were constructed plus 2 underpasses and 32 drainage works. The main tunnel works units were: 8,496 m³ reinforced concrete with steel fibres 45 kg/m³, 29,412m bolts Ø = 25 mm, 388,000 Kg TH - 29/HEB - 160 trusses and 36,905 m³ H – 250 concrete covering. 041 Type CONSTRUCTION DATA SHEET Project CASTEJÓN–MIRANDA DEL EBRO LINE. ELIMINATION OF LEVEL CROSSING RAILWAY Owner: Dirección General de Ferrocarriles. Mº de Fomento Project photos STATUS Start: 12 - 1999 End: 11 - 2003 GEOMETRY Cross section: 32 m² Length: 982 m STRUCTURE Tunnels OVERBURDEN Medium COUNTRY Spain METHOD OF TUNNELING NATM. Mechanical excavation. Full face PROVINCE La Rioja GEOLOGY AND GEOTECHNICAL DATA Clays, limes and red sandstones PLACE Logroño TUNNEL EQUIPMENT Roadheader WESTFALIA. Wet - mix Robojet Putzmeister Wetkret η = 30 m³/h Budget (excluding VAT) 11,147,046 € Removal of El Cortijo level crossing and diversion of the rail line. The new route is 2.28 km long. The initial work involves the construction of the 982-metre-long Cortijo tunnel. LOCATION AND ADITIONAL INFORMATION 46,201 m³ of full excavation, 25,942 m³ of shotcrete, 46,267 m³ of fibre-reinforced shotcrete. 1,300 m² of 2 mm-thick Bernold sheet, 1,685 units of bolts, 135 units of TH-21 trusses and 49,819 units of HEB-160 trusses. The budget also includes the execution of the following works: The false tunnels at the entrance and exit of the tunnel with a length of 22 and 15.26 m, each with the same gauge as the Cortijo tunnel. A 38.56 m bridge. Laying of tracks, safety system, signalling, electrification, etc. 042 Type CONSTRUCTION DATA SHEET Project SAN SEBASTIÁN SOUTH RAIL BYPASS RAILWAY Owner: Euskotren Project photos STATUS End: 03 - 2005 GEOMETRY Cross section: 50 m² Length: 100 m STRUCTURE Tunnels OVERBURDEN Medium COUNTRY Spain METHOD OF TUNNELING NATM. Mechanical excavation PROVINCE Guipuzcoa GEOLOGY AND GEOTECHNICAL DATA Limestones, sandy limestones, marls and sandstones PLACE San Sebastián TUNNEL EQUIPMENT Ripper hammer. Wet - mix Aliva AL - 285 η = 9 - 21 m³/h Budget (excluding VAT) LOCATION AND ADITIONAL INFORMATION 043 Start: 04 - 1999 5,862,646 € Two railway tunnel of “Línea Bilbao - San Sebastián”. Reinforced diaphram walls are designed by the construction of underground station. 12,295 m³ tunnel excavation. Primary support: bolts, steel ribs and shotcrete. Type CONSTRUCTION DATA SHEET Project ARRANOMENDI TUNNEL RAILWAY Owner: Euskotren S.A. Project photos STATUS End: 07 - 1998 GEOMETRY Cross section: 25 m² Length: 1,220 m STRUCTURE Tunnels OVERBURDEN Medium COUNTRY Spain METHOD OF TUNNELING NATM. Drill and blast. Full face PROVINCE Guipuzcoa GEOLOGY AND GEOTECHNICAL DATA Limestones and clayly limestones PLACE Deba, Itziar TUNNEL EQUIPMENT Jumbo has two booms and service plataform Atlas Copco Boomer. Wet - mix Robojet Meyco η = 18 m³/h and Meyco GM - 090 η = 6 - 7m³/h Budget (excluding VAT) LOCATION AND ADITIONAL INFORMATION 044 Start: 09 - 1996 7,000,000 € Construction of New Arranomendi Tunnel of Bilbao - San Sebastian Line. One railway tunnel. The stretch is 1,756 m long with 1,199 m long tunnel and 21 m long cut and cover construction. 9,973 ud. Ø = 25 mm and 3 m long bolts, 310 ud. steel ribs TH - 21 and 3,946 m³ shotcrete 5 - 20 cm thickness. Type CONSTRUCTION DATA SHEET Project FUENTE LA HIGUERA TUNNEL RAILWAY Owner: Mº de Obras Públicas, Transportes y Medio Ambiente Project photos STATUS Start: 01 - 1993 End: 12 - 1993 GEOMETRY Cross section: 110 m² Length: 800 m STRUCTURE Tunnels OVERBURDEN 50 - 60 m COUNTRY Spain METHOD OF TUNNELING NATM. Top-Heading and Bench. Drill and blast. Mechanical excavation PROVINCE Valencia GEOLOGY AND GEOTECHNICAL DATA White marls. Red calcareous conglomerates with clayly matrix in the last 100 m PLACE Fuente la Higuera TUNNEL EQUIPMENT Jumbo has two booms Atlas Copco Rocket. Wet - mix Robojets Aliva AL - 500 η = 20 m³/h and Putzmeister Sika η = 30 m³/h Budget (excluding VAT) 2,345,942 € Raiway tunnel of Madrid - Valencia Line. LOCATION AND ADITIONAL INFORMATION 045 The porpuse of the design was to ensure that decision makers consider the ensuing environmental impacts to decide wether to proceed with the project. 6,796 m³ shotcrete, 3,497 uds bolts L = 4 m, 301 uds steel ribs HEB - 160/TH21 and 324 m micropile umbrella Ø = 144 mm. Type CONSTRUCTION DATA SHEET Project EL GOLOSO TUNNEL RAILWAY Owner: Renfe Project photos STATUS End: 02 - 1992 GEOMETRY Cross section: 100 m² Length: 475 m STRUCTURE Tunnels OVERBURDEN 20 - 30 m COUNTRY Spain METHOD OF TUNNELING Premill method. Mechanical excavation PROVINCE Madrid GEOLOGY AND GEOTECHNICAL DATA Coarse grained arcosic sands with boulders and blocks PLACE Tres Cantos TUNNEL EQUIPMENT Ripper hammer. Wet - mix Aliva AL - 285 η = 9 - 21 m³/h Budget (excluding VAT) LOCATION AND ADITIONAL INFORMATION 046 Start: 04 - 1990 14,601,071 € Railway tunnel of Madrid - Burgos Line. Construction in curve. Premill method for tunnel excavation in cohesive soils. Replacement of affected service. Primary support: shotcrete, bolt and steel ribs. Reinforced concrete piles of 1,000 mm of diameter. OSSA, Obras Subterráneas Aragoneses 2-A, 3ª planta Poligono Industrial de Alcobendas 28108 Alcobendas, Madrid T. +34 91 782 34 00 F. +34 91 562 42 98 www.ossaint.com