SnapRib and Ultravic Installation Guide
Transcription
SnapRib and Ultravic Installation Guide
Vicwest Application Cover:Layout 1 6/13/08 11:50 AM Page 1 Snap Rib Snap Rib Vic/Elite Ultra-Vic Vic/Elite Ultra-Vic Residential Steel Roofing Application Guide RESIDENTIAL ROOFING PROFILES ULTRA-VIC A 36” COVERAGE PANEL WITH A 3/4” RIB. ULTRA-VIC is a very economical panel to use on straight gable roofs. Minimum recommended pitch is 4:12. 914mm mm(36") (36”) 914 229 mm (9”) (9") 229 mm 19 19 mm mm (3/4”) (3/4") SNAP RIB A CONCEALED FASTENER 12” COVERAGE PANEL WITH A 1” RIB. Minimum recommended pitch is 4:12. A classic standing rib sheet in a wide range of colours, SNAP RIB adds that bit of zest to your home’s appearance. 305 305 mm mm(12") (12”) 26 mm mm (1”) (1") 26 VIC/ELITE A 16” COVERAGE PANEL WITH CONCEALED FASTENERS. Our panel designed specifically for the residential market. Minimum recommended pitch is 4:12. Available in our exclusive WeatherXTM Paint or an upgraded PVC paint system, complete with custom trims designed to complement your home. 406mm mm (16”) (16") 406 21.7 mm mm (7/8”) (7/8") 21.7 (5/32”) 3.8 mm mm (5/32") 138 mm (5 138 (57/16”) 7/16") TRIMS & ACCESSORIES VICWEST offers a complete range of standard and custom trims and accessories. 1/4" 3" 1.5" 3" RR-6 Ridge Cap 1/4" 4" 1/2" 1" 1" 1/2" 2 1/4" 3" 2.75" 1/4" 1" 4" 3" 2" 1" 3.75" 3 3/4" 1/2" 2" 3/4" 1/8" Ridge Roll V-Valley 1 1/2" 6" 2" 4 3/4" 1" 6" Bug Screen & Fibre Filling Vented Ridge S-124 Gable Trim 4 3/4" 2.75" 12.75" S-122 Eave Trim 2" 4" 3.5" 4" 1/ F Gable Trim 1" F-19 Eave Flashing W-Valley Sidewall/Endwall Flashing 2" 7" F-18 Gable Flashing 1/ RR-8 Ridge Cap 2" 0.625" 1/2" 4" MASTER FLASHTM S-123 Gable Trim 2 RESIDENTIAL APPLICATION GUIDE for ULTRA-VIC The following brochure is a step-by-step procedure for reroofing a residence. Great care must be taken to use the proper flashings and fittings to insure a perfect, long lasting, leak proof roof. Many inexperienced applicators try to cut corners but the end result is a roof that fails! Please follow this guide and if you have any questions, contact your Authorized VICWEST Dealer for further information. VICWEST offers this installation as a guideline only and assumes no responsibility whatsoever regarding improper installation or improper use of its products. ULTRA-VIC 914 mm (36") 229 mm (9") 19 mm (3/4") Self-drilling Stitch Fasteners at sidelaps. Anti-siphon Overlap Procedure Structural Fasteners in flat of panel WATERPROOFING AND SEALING Foam Closures - Crosslinked Polyethylene Large Tab Small Tab Metal Building Tape (for use above profile) (for use below profile) Ridge End Seal In some conditions, Metal Building Tape is suggested on overlapping ribs. Please consult your local VICWEST Distributor for detailed information. Tape Sizes: overlap: 1/16” x 1/4” endlap: 1/8” x 1/2” 3 RESIDENTIAL APPLICATION GUIDE for ULTRA-VIC STEP 1 Draw a diagram of the roof or structure that you will be cladding. To accurately estimate and order your new VICWEST product, all measurements must be precise and included on your drawing. Include all valley lengths, cottage roof hip lengths, dormer sizes, rafter (measure from centre of ridge to outside of fascia board; do not deduct from this measurement) and ridge lengths, and the location and sizes of all chimneys, skylights and vent pipes. It is also important to know the approximate pitch of your roof, as it is imperative that flashings and ridge vents be made to suit. To determine the pitch of the roof, measure horizontally across the gable end and mark a distance of 12”. From this point, measure the vertical rise of the roof. This will give you the pitch; e.g., a 4” rise in 12” will be a 4:12 pitch. (See diagram opposite.) Have your VICWEST Dealer estimate your requirements. 4” 12” STEP 2 Once you have received your new VICWEST panels and accessories, you are ready to proceed with the application. Cut off the overhanging old roofing flush with the fascia. Replace or repair any damaged or deteriorated fascia boards. Check the structural integrity of the roof framing and repair any areas requiring attention. STEP 3 Using a minimum of 1” x 4” standard or better lumber, install nailers around pipes that protrude through the roof. Check the MASTER FLASHTM/RETROFIT MASTER FLASHTM section on page 14 for the location of the nailers. Then install nailers down the valleys and along ridges, hips and any other place where a flashing will be required. In each case, check the flashing for the proper location of the nailer. If Snow Guards will be required, check the detail on Pg. 8 and locate strapping accordingly. You may want to add the strapping for future requirements. STEP 4 Strap the rest of the roof with a minimum of a 1” x 4” standard or better lumber, placed at proper spans. Span information is available from your Authorized VICWEST Dealer. It is recommended that strapping be screwed to the roof as nails will pull out after a time. Be sure that all nailers are level - shim under nailers where necessary. 4 RESIDENTIAL APPLICATION GUIDE for ULTRA-VIC STEP 5 Install the fascia cover flashings on eaves and gables. These are usually an F-19 for the eaves and an F-18 for the gables. Roofing Panel directly on TITANIUM-UDL Underlayment or on Strapping over Shingles. (Consult VICWEST for safe spans.) 1 1/2" or 2" Woodgrip Screw VICWEST Roof Sheet Small Tab Foam (Eave Closure) VENT-A-SOFFIT DETAIL 3/4" F-18 GABLE CAP DETAIL 1 1/2" or 2" Woodgrip Screw 4" to 6" VICWEST Prepainted F-19 VICWEST Roof Sheet Rafter Fascia Board Cut Sheathing flush with face 4" 1" 1" 2 1/4" F-18 Gable Flashing Standard Aluminum or Vinyl Vent-a-Soffit Wall Roofing Panel directly on TITANIUM-UDL Underlayment or on Strapping lengthwise up gable end over Shingles. Existing Gable Fascia Trim Fascia Board Roofing Panel directly on TITANIUM-UDL Underlayment or on Strapping over Shingles. (Consult VICWEST for safe spans.) Optional Small Tab Foam VICWEST Roof Sheet F-19 EAVE CAP DETAIL Cut Sheathing flush with face VICWEST Roof Sheet Rafter Type "B" W-Valley (See VICWEST Trim Selection) Valley & Hip Sealer 2" Eave Cap Existing Eave Fascia Trim 2" 4" to 6" 3/4" New or existing Sheathing W-Valley and Roofing Panels directly on TITANIUM-UDL Underlayment or on Strapping over Shingles. W-VALLEY DETAIL STEP 6 Install the valley flashings using small galvanized nails to hold them in place. Screws will be applied later, securing them permanently. Valley & Hip Sealer must be applied on top of the wing of the valley flashing, between the roof panels. This will ensure a water-tight joint. 5 RESIDENTIAL APPLICATION GUIDE for ULTRA-VIC STEP 7 Begin to apply the sheets. Be sure to start your sheets square, and in the case of ULTRA-VIC, lapping the short lap over the full lap, as per specifications. It is recommended that you pre-drill your sheets where possible, by measuring the centres on your strapping and marking the sheets accordingly. This procedure will give you an aesthetically pleasing look, as you will have straight rows of screws on the finished roof. Always pre-drill and cut the sheets from the back side, ensuring that all metals filings are wiped from the sheet. Apply the sheets with nylon head skirt flange screws. Great care must be taken that the washer is compressed but not overtightened, as shown in the diagram opposite. Prevailing Wind Direction Note: Lap joints should face away from prevailing winds. Prevailing Wind Direction Prevailing Wind Direction Structural Fastener: Fasten panel to structural through flat of sheet. STEP 8 As you proceed across the roof, install flashings as required. STEP 9 Fasten ridge cap and/or vented ridge using nylon head screws at each rib. The use of Large Tab Foam (over sheet) is highly recommended between the cap and the sheet. Follow panel manufacturer's recommendations for proper fastener placement. Apply sufficient torque to seat the washer. NOTE: Do not over-drive the fastener! NOTE COMPRESSION VENTED RIDGE CAP, RAPID RIDGE OR VICWEST’S VENTED FOAM CLOSURE (shown on facing page) (FOR ULTRA-VIC and VIC/ELITE) IS A MUST ON ANY ROOF APPLICATION. THE BUILDING CODE REQUIRES PROPER VENTILATION AND VICWEST STRONGLY SUPPORTS THIS, AS POOR VENTILATION IS THE MAJOR CAUSE OF CONDENSATION IN AN ATTIC! RAPID RIDGE Installation RIDGE CAP Finished End View CORRECT TOO LOOSE TOO TIGHT Sealing material slightly visible. Sealing material not visible. Metal Washer deformed. Vent Mesh RR-8 Ridge Cap 2 1/2" Woodscrew Large Tab L ROL Foam Closure VICWEST Roof Sheet 3 3/8 " 4" 6 1/2 " 1 1/4 "1 7/8" VEN T 1 3/4" Roofing Panels directly on TITANIUM-UDL Underlayment or on Strapping over Shingles. 6 RESIDENTIAL APPLICATION GUIDE for ULTRA-VIC VENTED FOAM CLOSURE FEATURES & BENEFITS VICWEST Vented Foam Closure is designed to fit underneath your Ridge Cap, giving a clean unobtrusive appearance. It provides 4.5 sq. ins. of free air intake per lineal foot of closure or 9 sq. ins. per lineal foot of ridge. VICWEST Vented Ridge consists of 3 basic components. The Front Vent has bug screen and weep holes, the central component is a Rain Baffle and the Back Vent has a glue line for ease of installation. REAR VIEW RAIN GUARD RAIN, SNOW & BUG SCREEN TOP VIEW CLAMP ASSEMBLIES FRONT VIEW END VIEW VENTED FOAM CLOSURE N.B.: This Closure can be combined with our Residential Endwall RE-8 to create a Ventilated Endwall. INSTALLATION 1) Keep your roof sheet back 2” from the ridge line. 2) Peel paper from glue line on Back Vent. 3) Place Closure Vent on panel with weep holes to the front. 4) Install Ridge Cap. (Due to the size of the vented closure and the requirement to leave a vent space at the ridge line, it will be necessary to use a larger Ridge Cap than normal. Style RR-8 Ridge is recommended.) VICWEST VENTED RIDGE VICWEST 10’ RIDGE VENT INSTALLATION INSTRUCTIONS 1. Apply roof cladding leaving the required opening for the VICWEST 10’ Roofline Ridge Vent (2 3/4” wide x 120” long). VENT CONNECTOR FLANGE (for running vents continuously - replaces VENT END FLANGE) – End flanges are used when vents are installed individually. Install end flanges on the inside of the vent end panel as shown. – Connector flanges are used between vents when running vents continuously (do not use end flanges here!). Butt two vents together with the connector flange underneath at the joint. Both vent end panels fit between the two tabs on the connector flange. 4. Install the vent over the opening using the proper foam closure to suit the roof cladding profile. Make sure the foam closure does not block drainage holes in the roof flange. TAB VENT ROOF FLANGE Drainage Holes VENT END FLANGE 2. Install the ridge cover over the roof cladding up to the edge of the roof opening. 3. Each vent carton contains 2 end flanges and 1 connector flange. VENT END PANEL VICWEST MODEL 1200 10ft. ROOFLINE RIDGE VENT FOAM CLOSURE SINGLE LINE RIDGE CAP ROOF CLADDING 5. Vent should be fastened on the ribs of roof cladding and a generous bead of caulking must be applied between the ridge cover and the vent end flanges or connector flanges. 6. IT IS IMPERATIVE THAT YOU ORDER THE CORRECT VENTED RIDGE FOR YOUR PROJECT! THE PITCH OF THE ROOF MUST BE SPECIFIED IN ORDER THAT A CORRECT UNIT MAY BE MANUFACTURED. 7 RESIDENTIAL APPLICATION GUIDE for ULTRA-VIC BRICK CHIMNEYS Chimney Flashing It is recommended that, when a brick chimney is present in a re-roof application with VICWEST steel, a saddle be built on the back of the chimney to deflect snow and water around the chimney. Ridge Cap Valley (only one shown) See Pg. 9 for additional trim options. COTTAGE HIP DETAIL If re-roofing over shingles, strap up each side of the hip, checking the flashing (hip cap) for proper placement of the nailer. Cut the angle required on the steel panel and install on the hip. Apply Valley & Hip Sealer down both sides of the hip and screw the hip cap on, using a Woodgrip screw at each rib as shown on the drawing. STEP 10 OPTIONS Valley & Hip Sealer RR Ridge Cap (6" x 6" or 8" x 8") 1 1/2" or 2" Woodgrip Screws VICWEST Roof Sheet Roofing Panel directly on TITANIUM-UDL Underlayment or on Strapping over Shingles New or existing Sheathing SNOW GUARD SNOW RESTRAINT Drifts of snow and ice accumulating on top of homes may suddenly cascade down and off roofs. This can tear off gutters and cause damage to people or objects below. The potential for snow pile-up on a roof can vary greatly, depending on building location and geometry. If significant loading is expected on a restraining system, an engineered system appropriately anchored to the building structure should be investigated. If minor loading is envisioned, one of the following options may be appropriate. 1 1/2" 1" SNOW GUARD Colour Cap " 3 1/2 2" 18 ga. Galv. Inner STEEL PANEL 1" x 4" NAILERS PLYWOOD Sealant required between top of steel panel and base of Snow Guard 4 1/4" R 1. SNOW GUARDS Snow guards may hold back or retard the movement of snow or ice. 2. POLAR BLOX This polycarbonate product is intended to solve the problem of ice and snow movement. This item must be installed in accordance with the manufacturer’s directions: 1) Apply a transparent silicone sealant to the base (non-acetic acid type on Galvalume or Galvanized roofs). a) a) Slope 0 to 2/12: 1 staggered row up to 50’ of roof length. 2’ max. on centre horizontally. b) Slope 3/12 to 6/12: 1 staggered row every 25’ of roof length. 2’ max. on centre horizontally. c) Slope over 6/12: 1 straight row every 12’ of roof length. 1’ max. on centre horizontally. 2) Using 2 self-tapping #14 screws w/neoprene washers, screw through the Polar Blox and roofing material into the purlin or structural support. POLAR BLOX b) c) 8 RESIDENTIAL APPLICATION GUIDE for ULTRA-VIC OTHER TRIM OPTIONS: 1/2" Chimney 4 3/4" Chimney New or Existing Counter-Flashing Specify Pitch 5" Caulking Specify Pitch Tapcon or Lead Anchor 1" 6" Chimney Flashing #3 1 1/2" or 2" Woodgrip Screws 120° 5 1/2" VICWEST Roof Sheet Valley & Hip Sealer 1" Tapcon or Lead Anchor to chimney Chimney Flashing #1 1 1/2" or 2" Woodgrip Screws Large Tab Foam Closure VICWEST Roof Sheet New or existing Sheathing Chimney Roofing Panel directly on TITANIUM-UDL Underlayment or on Strapping over Shingles. Flashing #1 Cut existing Chimney Flashing. Slide Nailer of Chimney Flashing #1 up underneath new or existing Counter-Flashing. Note that the Wall Nailer may have to be trimmed to fit. Fasten to Chimney with Tapcon or Lead Anchor fasteners. New or existing Sheathing Chimney Roofing Panel directly on TITANIUM-UDL Underlayment or on Strapping over Shingles. Flashing #3 Install as shown. Fasten to Chimney with Tapcon or Lead Anchor fasteners. 1/2" 1/2" Chimney 3/4" 3 3/4" Specify Pitch Kerf Cut 5 1/2" 1" Transition Trim Installation Caulking Chimney Flashing #2 3 3/4" Tapcon or Lead Anchor 1 1/2" or 2" Woodgrip Screws Measure Kerf Cut placement from this point Upper VICWEST Roof Sheet Small Tab Super Vic Foam Closure Super Vic Reverse Hip Large Tab Foam Closure 1 1/2" or 2" Woodgrip Screws VICWEST Roof Sheet 2 3/4" Notched end New or existing Sheathing Roofing Panel directly on TITANIUM-UDL Chimney Underlayment or on Strapping over Shingles. Flashing #2 This installation involves cutting a 1” deep slot in the brick with a Concrete Diamond Blade. Install Chimney Flashing #2 as shown in diagram. Fasten to Chimney with Tapcon or Lead Anchor fasteners. REMEMBER, ON ALL APPLICATIONS 1. 2. 3. 4. Always use screws, not nails. Use a proper screw gun, not a drill with a socket. Use the proper flashing around the vents. Flash all exposed edges with standard or custom flashing available from VICWEST. 5. All cutting of steel should be done on reverse side of sheet. Ensure that all metal filings are wiped clean from sheet. 6. Recommended cutting tools: circular saw with metal cutting blade, electrical nibblers or shears, tin snips for around chimney. Large Tab Super Vic Foam Closure 2" Install Lower VICWEST Roof Sheet first New or existing Sheathing Roofing Panel directly on TITANIUM-UDL Underlayment or on Strapping over Shingles NOTE: Also applies to Plain Hip Cap Reversed or C-121 Flashing NEW CONSTRUCTION On new roofs, VICWEST recommends sheathing covered with TITANIUM-UDL Metal Roofing Underlayment, the steel then being laid directly on the Underlayment. Before proceeding with such an installation, always consult your local building inspector. VICWEST offers this installation as a guideline only and assumes no responsibility whatsoever regarding improper installation or improper use of its products. 9 RESIDENTIAL APPLICATION GUIDE for VIC/ELITE and SNAP RIB CONCEALED FASTENER ROOFING SYSTEMS V VIC/ELITE SNAP RIB Snap Down Fastener Flange 305 mm (12") 406 mm (16") 26 mm (1") 21.7 mm (7/8") 3.8 mm (5/32") 138 mm (5 7/16") Recommended Overlap Procedure Recommended Overlap Procedure ACCEPTABLE CONSTRUCTION PROCEDURES Solid decking (min. 1/2” plywood) covered with an approved fully adhered Metal Roofing Underlayment. Steel roofing installed flat on Underlayment. This procedure is also applicable to a re-roof after existing shingles are removed and underlayment installed. INSTRUCTIONS - STEP 1 Draw a diagram of the roof or structure that you will be cladding. To accurately estimate and order your new VICWEST product, all measurements must be precise and included on your drawing. Include all valley lengths, cottage roof hip lengths, dormer sizes, rafter (measure from centre of ridge to outside of fascia board; do not deduct from this measurement) and ridge lengths, and the location and sizes of all chimneys, skylights and vent pipes. It is also important to know the approximate pitch of your roof, as it is imperative that flashings and ridge vents be made to suit. 4” 12” STEP 3 Install the fascia cover flashings on eaves and gables. These are usually an S122 for the eaves and an S124 for the gables as in the drawing shown here, installed after the first sheet is applied on the gable end. 3" 1" 3" To determine the pitch of the roof, measure horizontally across the gable end and mark a distance of 12”. From this point, measure the vertical rise of the roof. This will give you the pitch; e.g., a 4” rise in 12” will be a 4:12 pitch (per diagram above). Have your VICWEST Dealer estimate your requirements. 1/ 2 " 1/2" S-124 GABLE FLASHING Fasteners w/Washers attached STEP 2 Once you have received your new VICWEST panels and accessories, you are ready to proceed with the application. Cut off the overhanging old roofing flush with the fascia. Replace or repair any damaged or deteriorated fascia boards. Check the structural integrity of the roof framing and repair any areas requiring attention. Roof Sheet S-124 Butyl Tape all along joint 10 RESIDENTIAL APPLICATION GUIDE for VIC/ELITE and SNAP RIB CONCEALED FASTENER ROOFING SYSTEMS STEP 4 Install the valley flashings using small galvanized nails to hold them in place. Screws will be applied later, securing them permanently. Valley & Hip Sealer must be applied on top of the wing of the valley flashing, between the roof panels. This will ensure a water-tight joint. 9 1/4" 9 1/4" 1" 1" 2 PIECE VALLEY FLASHING STEP 5 Begin to apply sheets. Starting from left to right, depending on the prevailing wind direction, fasten the first sheet at the gable end with a #12 truss head screw on 16” centres up the entire length of the sheet. On the flange side of the sheet, fasten same as gable. Prevailing Wind Direction 2nd Sheet: Starting at the top or bottom, place sheet lap over rib to cover screwed down flange. Lock panel in place by tapping rib with a rubber mallet, traversing up or down the sheet again to make a tight lock. CAUTION: Do not start at both ends and snap together towards the middle! 3rd Sheet: Same as 2nd, and so on. Check regularly to ensure that the sheets are square and adjust accordingly if out of alignment. STEP 6 At the bottom of the sheets, install three 1” screws in the flat area of the sheet as per the drawing on the right. At rib overlaps, install a 2” screw in the top of the rib as an aid against the sheets pulling apart. STEP 7 As you proceed across the roof, install flashings as required. STEP 8 Fasten ridge cap and/or vented ridge using Woodgrip screws at each rib. The use of Large Tab Foam (over sheet) is highly recommended between the cap and the sheet. 3" Fasteners with washers attached 11 RESIDENTIAL APPLICATION GUIDE for VIC/ELITE and SNAP RIB CONCEALED FASTENER ROOFING SYSTEMS NOTE UPLIFT COMMENTARY VENTED RIDGE CAP, RAPID RIDGE OR VICWEST’S VENTED FOAM CLOSURE (see pgs. 4 & 5) (FOR ULTRA-VIC, VIC/ELITE and SNAP RIB) IS A MUST ON ANY ROOF APPLICATION. Wind uplift to be resisted by the roof panels depends on a number of factors, including building location and height, roof shape and construction, etc. THE BUILDING CODE REQUIRES PROPER VENTILATION AND VICWEST STRONGLY SUPPORTS THIS, AS POOR VENTILATION IS THE MAJOR CAUSE OF CONDENSATION IN AN ATTIC! Uplift will also often be higher near the corners and/or the perimeter of the roof area. In many cases, installing Vic/Elite as described in the application guide is satisfactory. Under some extreme conditions, it may also be necessary to provide additional stitch fasteners at the ribs to prevent the disengagement of the side lap. VICWEST MODEL 1200 VENT CONNECTOR FLANGE (for running vents continuously - replaces VENT END FLANGE) VENT END PANEL If wind uplift is expected to be higher than normal, fastener spacing closer than 16” is recommended. 10ft. ROOFLINE RIDGE VENT TAB VENT ROOF FLANGE Drainage Holes VENT END FLANGE 4" 1 3/8" 22 ga. Z-Bar 120" lgths. (butt ends) 1" Ridge Cap Valley & Hip Sealer FOAM CLOSURE SINGLE LINE RIDGE CAP ROOF CLADDING Sheathing with fully adhered Metal Roofing Underlayment Gap at top of Sheathing Optional Rapid Ridge Roll Vent installation VICWEST VENTED RIDGE RIDGE, Z-Bar Installation NOTES 12 RESIDENTIAL APPLICATION GUIDE for VIC/ELITE and SNAP RIB CONCEALED FASTENER ROOFING SYSTEMS COTTAGE HIP DETAIL If re-roofing over shingles, strap up each side of the hip, checking the flashing (hip cap) for proper placement of the nailer. Cut the angle required on the steel panel and install on the hip. Apply Valley & Hip Sealer down both sides of the hip and screw the hip cap on, using a nylon head screw at each rib as shown on the drawing. Valley & Hip Sealer RR Ridge Cap (6" x 6" or 8" x 8") 1 1/2" or 2" Woodgrip Screws VICWEST Roof Sheet Roofing Panel directly on Metal Roofing Underlayment New or existing Sheathing COTTAGE HIP DETAIL ENDLAPPING VIC/ELITE (if required) (Use a 6” to 8” endlap) 1) Apply complete lower course of roofing panels 2) Stop end the upper end of the lower course approximately 15° up. This creates an anti-siphon area. 3) Use a pinching tool to compress the ribs the same length as the overlap. The compressed rib will now accept the upper course of roofing panels. 4) Apply two rows of 1/8” Butyl caulk across the lap. Locate the first bead above the bottom edge of the upper course position and the second bead 1” above the lower. 5) Apply the upper course of roofing panels, overlapping the bottom course by 6” - 8”. Stopend up 15° Lap 6" - 8" Stitching Screws Use Pinching Tool to compress rib the Fasteners w/Washer length of the lap. Attached 1/8" Butyl Caulking ENDLAP DETAIL 6) Install a fastener (with washer attached) in each flat area between the two rows of Butyl caulk. Also apply a stitching screw on top of each rib. REMEMBER, ON ALL APPLICATIONS 1. 2. 3. 4. Always use screws, not nails. Use the proper flashings and closures. Always ensure that you have adequate ventilation for your roof to perform well. All cutting of steel should be done on reverse side of sheet. Ensure that all metal filings are wiped clean from sheet. Recommended cutting tools: electrical nibblers, shears or tin snips. NOTE: A circular saw with a metal cutting blade is NOT recommended for this panel, as the heat from the blade can blister the PVC paint used for this product. 13 RETROFIT MASTER FLASHTM For use with hydro masts and vent pipes. Cut to size, place bead of silicone around metal base, form base to ribs or profile and then fasten with skirt flange screws. 1/2" to 4" DESIGNATED PIPE SIZE 4" to 9 1/4" 9 1/4" to 16 1/4" COMPOUND CODE EPDM SILICONE 101 RF 102 RF FLASHING DETAILS EPDM SILICONE 201 RF 202 RF EPDM SILICONE 301 RF 302 RF A C A C A C B B B A - TOP OPENING DIAMETER B - CUT TO SUIT PIPE SIZE C - BASE DIMENSIONS A - TOP OPENING DIAMETER B - CUT TO SUIT PIPE SIZE C - BASE DIMENSIONS 1/2" 1/2" to 4" 8 3/16" 4" 4" to 9 1/4" 14 1/4" A - TOP OPENING DIAMETER B - CUT TO SUIT PIPE SIZE C - BASE DIMENSIONS 9 1/4" to 16 1/4" 21 1/2" 9 1/4" MASTER FLASHTM INSTALLATION 1. TRIM 2. SLIDE Cut opening 20% smaller Slip MASTER FLASHTM than pipe diameter. over pipe. 3. SEAL 4. FORM Apply urethane/silicone sealant between MASTER FLASHTM and roofing. Bend aluminum base to Complete the seal using fit irregularities. Use large common weatherslot screwdriver to press resistant fasteners. into tight angles. 5. FASTEN SELECTION CHART MASTER FLASHTM Number Pipe Size Base Dimension Opening Diameter 1 2 3 4 5 6 7 8 ⁄4” - 2” 11⁄4” - 3” 1 ⁄4” - 4” 3” - 6” 4” - 7” 5” - 9” 6” - 11” 7” - 13” 41⁄2” 6” 8” 10” 11” 12” 14” 17” Closed 7 ⁄8” Closed 21⁄2” 31⁄2” 4” 5” 6” 1 14 Colour matching variation is possible from one production lot to another. We recommend that complete orders of each colour for a project be placed at one time! VICWEST CUSTOM COLOURS The colours shown below are representative only, therefore we recommend that you check your VICWEST distributor’s samples before making a colour selection. VICWEST roofing is available in a wide range of colours. The following are our most popular. For colour availability, please contact your local authorized VICWEST dealer. ULTRA-VIC PROFILES VIC/ELITE SYSTEM SNAP RIB SYSTEM 4 mil BARRIER SERIES Tile Red VW 16066 Charcoal VW 1504 Black VW 16068 Slate Blue VW 16067 Black VW 1517 Dark Green VW 16073 Black VW 16068 Dark Brown VW 1518 Metro Brown VW 16154 Bone White VW 16069 Tile Red VW 1558 Slate Blue VW 16067 Charcoal VW 16072 Hunter Green VW 1594 Bright Red VW 16080 Dark Green VW 16073 Regent Gray VW 16082 WeatherXTM Tan VW 16074 Black VW 16068 Charcoal VW 16072 White White VW 16076 Dark Green VW 16073 Dark Red VW 16073 Cocoa Brown VW 16077 Cocoa Brown VW 16077 Green VW 16078 Green VW 16078 Bright Red VW 16080 Bright Red VW 16080 Royal Blue VW 16081 Regent Gray VW 16082 Regent Gray VW 16082 Galvalume Please call for Premium Colours (e.g., Copper) and Pricing. 15 ™ QUALITY AND PERFORMANCE SPECIFICATION for WeatherX™ (SMP) PREFINISHED SHEET STEEL 1.0 SCOPE 3.4 Formability/Adhesion Test The following specifications shall apply to hot dipped metallic coated sheet steel prefinished with colours of proven durability and suitable for exterior exposure as delivered from the coil coater. The WeatherX™ paint system has been designed for both vertical applications and non-vertical applications whose surfaces range from 5° up to 60° to the horizontal. It is not recommended for severely aggressive exposure. (a) When using a representative sample at 20°C ± 1.5°C (70°F ± 5°F) using #610 Scotch brand cellophane tape, the paint system will show no loss of adhesion when subjected to a 3T 180° bend test. (b) Test Method: ASTM D4145 or NCCA 4.2.8. 2.0 BASE METAL The base metal furnished before painting shall conform to one of the following specifications: (a) Continuous hot dipped zinc coated (galvanized) sheet steel conforming to the requirements of ASTM A653 or ASTM A653M as applicable. (b) Continuous hot dipped aluminum zinc alloy coated sheet steel conforming to the requirements of ASTM A792 or ASTM A792M as applicable. 3.0 PAINT QUALIFICATION TESTS 3.1 Film Thickness (a) The exposed surface shall have a dry film thickness of 25 m ± 5 m (1.0 ± 0.2 mils). (b) The unexposed or reverse side shall have a dry film thickness, which will vary in accordance with the customer’s requirements. (c) Test Method: ASTM D1005 or NCCA 4.2.1. 3.2 Film Cure The baked film shall withstand one hundred and fifty (150) double MEK rubs in accordance with ASTM D5402 or NCCA 4.2.11. 3.3 Film Hardness (Pencil Method) (a) Paint film hardness is measured by means of a set of calibrated drawing leads (Berol Turquoise T2375 or equivalent). The Pencil Hardness is specified as the first pencil grade that will not rupture the paint film when sharpened to a round flat point and applied at a 45° to the paint surface. A minimum hardness of F shall be achieved. (b) Test Method: ASTM D3363 or NCCA 4.2.5. For more information on VICWEST authorized VICWEST dealer. products, please contact your local 3.5 Gloss (a) The specular gloss shall be ± 5 gloss units of the agreed-upon specified target when measured with a Gardner 60° Glossmeter. (b) Test Method: ASTM D523 or NCCA 6.1.6. 4.0 ACCELERATED CORROSION 4.1 Humidity Resistance (a) The humidity resistance test shall be conducted at 100% relative humidity at a temperature of 38°C (100°F). (b) After 1000 hours of exposure, the surface will show no blisters (on HDG and Galvalume substrates). (c) Test Method: ASTM D2247 or NCCA 5.4.4. 5.0 EXTERIOR EXPOSURE (WEATHERING) When installed in Canada or the USA, each WeatherX™ colour of proven durability shall successfully meet the following weathering standards: 5.1 Film Integrity During the first 40 years of exterior exposure (and in the absence of aggressive fumes and/or other chemicals not normally encountered in the atmosphere), the paint film shall have no evidence of cracking, chipping, peeling, crazing, spotting or loss of adhesion apparent on normal outdoor visual observations. 5.2 Chalking During the first 30 years of exterior exposure, the chalking in vertical applications shall not exceed a No. 8 rating and in non-vertical applications shall not exceed No. 6 per ASTM D4214, method A, or NCAA 5.5.2. 5.3 Colour Change During the first 30 years of exterior exposure, the colour change in vertical applications shall not exceed five (5) colour units, and in non-vertical applications the colour change shall not exceed eight (8) colour units per ASTM D2244 or NCCA 6.1.5. Colour measurements are to be made only on clean surfaces after removing surface deposits and chalk per ASTM D3964. Colour change is measured on any accepted colorimeter designed to produce reflectance readings in the Tristimulus Filter System of X, Y and Z based on the CIE values of illuminant C and measured in Hunter L, a and b units. ALENT! IV U Q E O N HE THERE IS GIVE YOU T EST CAN VER HAVE! W IC V Y L N O YOU WILL E F O O R T S E B VICWEST is engaged in continuing research to improve our products, therefore we reserve the right to modify or change this information without prior notice. WeatherX TM is a trademark of the Valspar Corporation. ©VICWEST/June 2008