Welding System

Transcription

Welding System - Car-O

E
Eng
WELDING SYSTEM
Welding System
Car-O-Liner is a world leading provider
of collision repair systems
1
WELDING SYSTEM
Contents
2
Induction heater
Resistance Spot Welder
3
4
Resistance Spot Welder CR500 DA
4
Resistance Spot Welder CR510 6
Resistance Spot Welder CR530c
8
Resistance Spot Welder CR530x
10
CTR12000 Vision Welder
12
Aluminium Spotter CR55
13
Plasma Cutter PC30
14
Spotter CR35
14
A-tong
15
Air Tools
Air Grinder
Drill for Spot Welds
Airpuller AP95
16
Service Equipment
Weld Tester Kit
Multifunction Tester
Dent Puller
Gloves
17
Inverter MIG/MAG Welder
CMI3000
18
18
MIG/MAG Welders
19
CM220
CM181, CM193, CM253, 19
20
Spare Parts and Accessories
22
Spot Welders
22
CH 37
Vision CTR12000
26
27
Yoke and Electrode Applications
31
WELDING SYSTEM
CH37
Induction Heater
Your torchless heating solution
The advantage of using induction technology is that there is no open flame.
The High Power CH37 can be used in the same way as a gas torch, but without destroying
nearby parts. There are 5 power levels together with the unique regulation and control system
to avoid overheating.
Powerful heating tool with flexible on-off switch
Angled induction
head (standard)
Straight induction
head (optional)
User-friendly front panel with five power
control levels
• No open flame
• Will heat through rubber or plastic
• Will not damage nearby heat sensitive parts
• Total power control, by the unique regulation and control system
Item
CH37 Induction Heater Part No:
36563
Qty
1
208-240V 50-60Hz 1-ph
Accessories (optional)
High-tech protection fluid 3l
36671
1
Straight induction head 33351
1
Technical data
Degree of protection
Working frequency:
In effect main supply power:
Out effect - Heating Power
Induction cable:
Cooling system:
Weight:
IP21
18-40 Hz
3,8kW
1,6kW
3m
Water decalcified
34 kg
3
WELDING SYSTEM
CR500 DA
With double action function on the C-tong
The CR500 DA is designed for qualityminded body shops to provide quality spot welds with all
new high-strength steels. It is powerful, robust and compact through cutting edge inverter technology. A wide range of accessories and sophisticated software with unique automatic control
features guarantee perfect welding results.
Double Action C-Tong
Double action trigger function, moves the electrode
automatically backwards. Enables quick and easy
move between the welding positions.
Efficient and rapid welding
The CR500 DA has four welding cables to provide
quick access to two sided, single sided and other
types of welding without switching tools.
• Two sided spot welding
• Versatile Multi-function gun
• Single sided welding
• Spot hammer welding
• Moulding clip rivet welding
• Carbon shrinking
• Contact shrinking
• Nut and bolt welding
• Stitch welding
Technical data
Input voltage:
3 x 400V 50-60Hz, 32A
3 x 460V 50-60Hz, 30A
3 x 230V 50-60Hz, 63A
Degree of protection: IP21
Inverter frequency:
2000Hz
Welding amperage:
11 500 A, current control
Cable length:
2,5 m incl. tong
Electrode Pressure:
At 7,5 bars - 300 daN
Cooling system:
Air with fan
Welding cable cooling: Air cooling
Dimension mm (HxWxL):920 x 820 x 920
Total weight: 4
135 kg
WELDING SYSTEM
Resistance Spot Welders
Object
CR500 DA
CR500 DA
CR500 DA
Part No:
400V 50-60Hz 3-ph.
230V 50-60Hz 3-ph.
460V 50-60Hz 3-ph.
Consisting of:
Electrode 40 mm 1200
Electrode 80 mm 1200
80-yoke
330-yoke
Basic kit*
C-tong DA complete, 240 mm2
C-tong DA holder
80 yoke
330 yoke
Electrode, length 40 mm 1200
Electrode, length 80 mm 1200
Multi function gun, 2.5 m 120 mm2 air cooled
Multi function holder
Ground cable, 2.0 m 120 mm2 air cooled
Grounding device
Carbon rod holder
Electrode stitch weld
Dent puller
Basic kit *
Tool panel with rubber mat
Support arm
600-yoke kit
Fender edge kit
Electrode tip dresser, 1200
Electrode tip dresser, spherical Airpuller AP95
34809
34810
34811
Part No:
34704
34702
31980
31981
33517
33519
33671
32962
33672
31074
32873
32503
32557
32315
Qty
1
1
1
1
2
1
1
1
1
1
1
1
1
1
32253
32254
32266
32228
33635
33634
32835
Airpuller AP95
The professional panel
dent removing tool.
Electrode tip dresser,
spherical
Tool panel
Fender edge kit
600-yoke-kit
Electrode tip dresser,
120°
5
WELDING SYSTEM
CR510
Unmatched in power and versatility
11 500 Ampere Inverter Spot Welder.
The CR510 is designed for quality-minded body shops during to provide quality spot welds with all
new high-strength steels. It is powerful, robust and compact through cutting edge inverter technology. A wide range of accessories and sophisticated software with unique automatic control features guarantee perfect welding results.
High pressure water cooled C-Tong
Both electrodes are water cooled. The rear side
electrode and yoke are cooled through the unique
yoke plug-in system.
Automatic adhesive detection and adjustment
The intelligent process controll with automatic adhesive detection and adjustment by measuring the
resistance will secure the quality of the weld spot.
Technical data
6
• Stitch welding
Input voltage:
Degree of protection:
Inverter frequency:
Welding amperage:
Cable length:
Electrode Pressure:
3 x 400V 50-60Hz, 32A
3 x 460V 50-60Hz, 30A
3 x 230V 50-60Hz, 63A
IP21
2000Hz
2,5 m incl. tong
At 7 bars - 550 daN
(80, 330 yoke)
Cooling system:
Water
Dimension mm (HxWxL): 920 x 820 x 920
Total weight: 145 kg
WELDING SYSTEM
Item
CR510
CR510
CR510
Part No:
230V 50-60Hz 3-ph.
400V 50-60Hz 3-ph.
460V 50-60Hz 3-ph.
Consisting of:
C-tong W/HP complete cable, 240 mm C-tong DA holder
80 W/HP yoke
330 W/HP yoke
Cap
Cap holder 40 mm
Cap holder 80 mm
Multi Function gun, 2.5 m 120 mm2 air cooled
Multi Function holder
By-pass connection
Grounding device
Carbon rod holder
Stitch Weld Electrode
Dent puller
Basic kit *
2
80W HP yoke
330 W/HP yoke
Basic kit*
Cap
Cap holder
40 mm Cap holder 80 mm
Support arm
600-yoke kit
Fender edge kit
Caps 10 pcs Airpuller AP95
Higtech fluid 5 litre, ready to use
Airpuller AP95
dent removing tool.
600-yoke-kit
34859
34858
34860
Part No:
34832
34702
34432
42117
34873
34885
34886
33671
32962
34889
33672
31074
32873
32503
32557
32315
Qty
1
1
1
1
6
2
1
1
1
1
1
1
1
1
1
1
32253
32254
32266
32228
34921
32835
36671
Higtech fluid
Tool panel
Water cooling unit
7
WELDING SYSTEM
CR530c
Unmatched in power, intelligence and versatility.
13 000 Ampere Inverter Spot Welder.
The CR530c is designed for quality-minded body shops during to provide quality spot welds with
all new high-strength steels. It is powerful, robust and compact through cutting edge inverter
technology.A wide range of accessories and sophisticated software with unique automatic control
features guarantee perfect welding results.
High pressure water cooled C-Tong
Both electrodes are water cooled. The rear side electrode
and yoke are cooled through the unique yoke plug-in system. The water cooled yoke can rotate 360°.
Automatic adhesive detection and adjustment
The intelligent process controll with automatic adhesive
detection and adjustment by measuring the resistance will
secure the quality of the weld spot.
Technical data
• Stitch welding
Input voltage:
Inverter frequency:
Welding amperage:
Cable length:
Electrode Pressure:
3 x 400V 50-60Hz, 32A
3 x 460V 50-60Hz, 30A
IP21
2000Hz
2,5 m incl. tong
At 7 bars - 550 daN
(80, 330 yoke)
Cooling system:
Water
8
WELDING SYSTEM
Item
Part No:
CR530c W/HP 400V 50-60Hz 3-ph.
34861
CR530c W/HP 460V 50-60Hz 3-ph.
34863
Consisting of:
Part No:
80W HP yoke
330 W/HP yoke
Basic kit*
1
1
1
1
6
1
1
1
1
1
1
1
1
1
1
Basic kit *
1
32315
Cap
Cap holder
40 mm
Cap holder 80 mm
Qty
C-tong W/HP complete cable, 240 mm 34832
C-tong DA holder
34702
80 W/HP yoke
34432
330 W/HP yoke
42117
Cap
34873
Cap holder 40 mm34885
Cap holder 80 mm
34886
Multi Function gun, 2.5 m 120 mm2 air cooled 33671
32962
By-pass connection
34889
2
Ground cable, 2.0 m 120 mm air cooled
33672
Grounding device
31074
Carbon rod holder
32873
32503
Dent puller
32557
2
Support arm
600-yoke kit
Fender edge kit
Caps 10 pcs Airpuller AP95
Higtech fluid 5 litre, ready to use
32253
32254
32266
32228
34921
32835
36671
Higtech fluid
Airpuller AP95
dent removing tool.
Tool panel
Water cooling unit
600-yoke-kit
Fender edge kit
9
WELDING SYSTEM
CR530x
13,000 Ampere Inverter Resistance Spot Welder!
The CR530 has a water cooled high pressure X-tong. The Inverter Spot Welder is designed for
professionally-minded body shops to rovide quality spot welds with all new high-strength steels
and welding processes.
High pressure water cooled X-tong
Technical data
10
• Stitch welding
Input voltage:
3 x 400V 50-60Hz, 32A
3 x 460V 50-60Hz, 30A
IP21
Inverter frequency:
2000Hz
Welding amperage:
Cable length:
2,5 m incl. tong
Electrode Pressure:
At 7 bars - 500 daN
with 120 mm arm
Cooling system:
Water
WELDING SYSTEM
Item
Basic kit*
CR530x W/HP 400V 50-60Hz 3-ph.
34862
CR530x W/HP 460V 50-60Hz 3-ph.
34864
Consisting of:
X-tong
X-arm 120 mm, Ø25
Caps for x-arm
Multi Function gun, 2.5 m 120 mm2 air cooled
Grounding device
Carbon rod holder
Dent puller
Part No:
34918
34920
34919
33671
32962
33672
31074
32873
32503
32557
Qty
Basic kit *
32315
1
Cable support arm
X-arm 200 mm, Ø25 X-arm 300 mm, Ø25
X-arm 400 mm, Ø25
Support ring for X-tong
Tool panel
Part No:
32253
32254
35238
35239
35240
35245
1
2
2
1
1
1
1
1
1
1
1
1
2
2
2
1
Water cooling unit
11
WELDING SYSTEM
CTR12000 VISION
Fully automatically spot welding machine
Fully automatic process-regulated, multiple function spot welding machine with medium frequency
inverter operation and liquid cooled, designed for the repair of vehicle bodywork, particularly of
components made of high or maximum strength and also coated or laminated steel panels
with clear quality assurance regarding welding process (welding results).
Technical data
Spot Welder CTR12000 VISION
Max voltage: Max power: 3 x 400V 50 Hz **
75 kVA
Fuse: (delayed action): 16-32 A ***
Protection type:
IP21
Insultation class: F
Compressed air supply: 8 bar
Power unit for transformer gun (10 KHZ)
Output current: 0-200 A
Output voltage: 560V
Cooling
Cooling power: Tank capacity: Flow rate: CTR12000
Vision 400V Vision 220/230V
Vision 208V
Vision 460V
Vision 400V BMW Vision 220/230V BMW
Vision 208V BMW
Vision 460V BMW
Part No: Qty
41516
41517
41518
41519
1
1
1
1
41547
41548 41549
41550
1
1
1
1
1000W
20l
6l / minute
Configuration
Dimensions (HxWxD) approx: Approx. weight: Technical data transformer C- Gun
Connection Data
Primary voltage / Frequency: Primary power (100 % duty cycle):
Protection type: Insultation class:
Cooling type: 1220 x 680 x 800mm
95 kg
560V/10 kHz
20kVA
IP21
F
WF
Welding Circuit
Welding current: No-load voltage: ca. 12 kA
12,5 V DC
Mechanical data
Electrode force: Weight (dep. fitting) approx.: 0-5 kN
11kg
** Special voltage versions avaliable : 220/230V, 208V, 460V *** Recommendation 32A (delayed action)
The CTR12000 VISION includes following Yokes
C-Gun 40 mm throat depth,
air-cooled
12
C-Gun 80 mm throat depth, C-Gun 350 mm throat depth,
water -cooled
water-cooled
C-Gun 500 mm throat depth,
water -cooled
X-Gun, (option)
WELDING SYSTEM
CR55 Aluminium Spotter
The CR55 aluminium power source allows welding of stud bolts and miscellaneous
accessories on all types of sheet metal, including aluminium.
Item
Part No:
Aluminium Spotter CR55
115V/230V 50-60Hz 1-ph 33891
Qty
The power source is supplied complete with gun
and 2-clamp earth cable. Standard supplies also
include a set of threaded rivets specifically intended
for Aluminium application and threaded washers
Consisting of:
Power source with 2.5 m power cable
(without plug), spot gun with 4 m cable,
3.5 m double earth cable with clamps,
bag of 100 threaded rivets M4x15 1
Accessories for CR55:
Maxilift dent puller
with 3 hooks
33942
1
Spare parts For CR55:
ALU M4x15 threaded 34019
Maxilift dent puller
Technical data
Input Voltage
Max installed power
Fuse rating (slow blow)
Energy adjustment range
Number of welds per hour
Protection class IP
Authorized for use in areas of increased hazard of electric shock
Weight
Dimensions
115V / 230V 60Hz, 1-phase AC
1.6 Kw
10A / 16A
50 ÷ 1500J
1200/h
23C
yes
15 Kg
176 x 370 x 401
13
WELDING SYSTEM
PC30 Plasma Cutter
The PC30 is the necessary cutting tool for the
new high strength steel qualities.
Excellent cutting performance on thin sheet metal.
Technical data
Input Voltage
Duty cycle 20%
Duty cycle 100%
Current/Voltage range
Performance steel and
aluminium, cutting/separation
Protection class IP
Air pressure
Weight
230V 230V 60Hz 1-phase
25A
10A
16A
5A/82V
4 mm / 5 mm
22
4 bar
9 kg
Item
Plasma cutter PC30
230V 50-60Hz 1-ph
Part No:
Qty
35105
Consisting of:
Torch EL-60 complete 4 m and earth cable
Spare parts For PC30
Electrode for torch EL-60
Cooling air diffusor
Cutting air tip
Protection nozzle
35241
35242
35243
35244
5
1
5
1
Part No:
33434
Qty
1
CR35 Spotter
The CR35 is a sophisticated micro process
controlled spotter for welding and traction of all
particular studs, nails, washers, rivets and bolts.
Start up kit
Technical data
Input Voltage
Rated power at 50%
Max power
Secondary no-load voltage
Secondary short circuit current
Duty cycle
Dimension W x L x H
Weight
14
230V 60Hz, 1-phase AC
2 kVA
16 kVA
16A
7V
2.8 KA
5%
130 X 300 X 150 mm
14 kg
Item
CR35 Spotter 230V 50-60Hz 1-ph
Consisting of:
Multifunction torch, earth cable, dent puller
and start up kit.
WELDING SYSTEM
A-tong
Patented accessory for the C-tong on CR100, CR300 CR500,CR500DA,
CR510 and CR530 to increase accessibility.
Item
Part No:
Qty
A-tong
34826
1
Consisting of:
A-tong with 100 mm 33°angle arms and
electrodes
Adapters for CR100, CR300,CR500, CR500DA
CR510 and CR530
Spare parts for A-tong:
Electrode Holder Arm 100 mm
Electrode, 40 mm 120º
34917
2
33517
2
Technical data
Max electrode pressure
450 daN
(depending on the legth of arms)
Open gap (tip to tip)
100 mm
Weight
3.8 kg
15
WELDING SYSTEM
Item
Angle Sander
Part No:
32687
Qty
1
Angle sander
25 000 rpm providing a very high cutting rate.
Perfect for final smoothing before welding and for
grinding spot welds.
Technical data
Speed
Working pressure
Max. working pressure Weight
Disc diameter
Sound level
Sound level pressure
25 000 rpm
6,0 bar
6,2 bar
0,7 kg
2”
84 dBA
Item
Part No:
Qty
Adapter kit spot drill: >bushing
>drill support
Drill 45x8 mm Drill 45x10 mm
Drill bits B.O.R
3 bits/package
Drill bits HSS
5 bits/package
Oil B.O.R
32948
32885
32886
32863
33276
1
1
1
5
1
33939
3
33940
33941
5
1
Spot drill kit
Technical data
Speed
Drill diameter
Air intake
Working pressure
Vibration level
Air consumption
Weight
32686
Air Tools
1
Spot Drill Kit
Easy drilling with an
automatic system
The depth can be easily regulated by means of the red
positioning ring and checked by moving the counter-stay
backwards. With the yoke fitted, the drill moves automatically
towards the spot welds when the trigger is depressed to
half-way position.
1800 rpm
8 mm
1/4”
6,2 bar
0.27 m/sec2
(ISO 8862-1)
230 litres/min
2.3 kg
Drill bits B.O.R
Drill bits HSS
Airpuller AP95
Oil B.O.R
The professional panel dent removing tool
Item
Part No:
Qty
Airpuller AP95
32835
Technical data
Dimension LxHxW
Weight
Operating pressure
Acceleration Sound level pressure Powerlift for Airpuller
190x170x80 mm
1,8 kg
6-8 bar
< 2.5 m/s2
66 dBA
32839
1
16
1
Powerlift
WELDING SYSTEM
Service Equipment
Weld Tester Kit
Multi-function measurement
instrument for resistance welders
Item
Part No:
Technical data
Current measures
AC and DC up to 20kA
Weld tester kit
34204
Qty
1
Multifunction
Installation Tester
Measure your main supply system.
Verify the safety of your electrical
installation.
Item
Fluke
Part No:
34208
Qty
1
Tecnical data
Voltage measurement, Continuity testing
Resistance and Impedance measurment
Accessories
Dent Puller
Hand-operated Dent puller kit
Item
Dent puller
Part No:
33037
Qty
1
Mechanic Glove
The glove is made of a soft, lithe and durable
material. Washable in (40°C). Extra reinforced
at thumb for longer life time
Item
Mechanic glove Mechanic glove
Mechanic glove
Size
M
L
XL
Qty
34031
34032
34033
17
WELDING SYSTEM
CMI3000
MIG/MAG Welder
The CMI3000 is a versatile future upgradable MIG/MAG welding machine using flash-card
and Inverter technology. CMI3000 has been developed for use in light industrial applications
and for modern car body work. Heavy demands are placed on the shop to continually
adjust their process to ensure high quality welding operation..
Item
Part No:
Accessories
Aluminium wire
AlMg 5 1.0 mm 2 kg
AlMg 5 1.0 mm 6 kg
Galvanized wire
SG1 0.8 mm 5 kg
SG1 0.8 mm 15 kg
Mig brazing wire PSA
CuAl 8 1.0 mm 5 kg
Mig brazing wire GM
CuSi 3 1.0 mm 5 kg
Gas regulator 15l
Part No:
CMI3000 3 x 400V
34556
GM and PSA software. Feed rolls 0.8 mm
steel wire. Torch PL 150F, 3m
CMI3000 2wf 3 x 400V
34557
GM and PSA software. Two wire feeders
Feed rolls 1.0 mm ALU Wire.
Torch PL 150F 3m
Feed rolls 0.8 mm Steel Wire.
Torch PL 150F 3m
CMI3000 3 x 230V
34558
GM and PSA software.
CMI3000U 2wf 3 x 230V
34559
GM and PSA software. Two wire feeders
Technical data
Power source
Input Voltage
Fuse
Current range DC
Duty cycle 60% at 20
Open circuit consumption
Mains voltage max
Efficiency
Power factor
Open circuit voltage
Dimensions L x W x H
Weight (incl. supply cable)
Wire feed rate
18
CMI3000
400 V +/- 15%
16 A
15 - 300 A
300 A
40 Watt
15.5 A
0.85
0.90
15 - 68 V
69 x 27 x 63 cm
32 kg
0.5-24 m/min
35178
34344
34345
34346
34049
34202
34203
WELDING SYSTEM
MIG-Welders
CM220 Automotive
Car-O-Liner´s CM220 Automotive MIG Welder has been specially developed for repair and
construction of galvanized and primed high tensile steels in the automotive industry. In addition,
it permits MIG welding of aluminium and high tensile steels.
Accessories
CM220 Automotive 3x400V
Part No:
34541
Feed rolls 1.0 mm ALU Wire. Torch PL
150F 3m
CM220 Automotive Twin 35177
2 Wire Feeders 3x400V
Feed rolls 1.0 mm ALU Wire. Torch PL
150F 3m
Feed rolls 0.8 mm Steel Wire. Torch PL
150F 3m
Accessories
Part No:
Aluminium wire
AlMg 5 1.0 mm 2 kg
35178
AlMg 5 1.0 mm 6 kg
34344
Galvanized wire
SG1 0.8 mm 5 kg
34345
SG1 0.8 mm 15 kg
34346
Mig brazing wire PSA
CuAl 8 1.0 mm 5 kg
34049
Mig brazing wire GM
CuSi 3 1.0 mm 5 kg
34202
Gas regulator 15l
34203
Gas regulator 30l
34203
Technical data
Current range
Voltage steps
Duty cycle 35%
Input Voltage
Fuse Wire dimension
Wire reel
Wire feed speed
20-200 A
20
150 A
14-30 V
3 x 400 V
10 A
0.6-1.0 mm
5-15 kg
2-15 m/min
19
WELDING
WELDINGSYSTEM
SYSTEM
MIG-Welders
Quality welders for the Automotive Industry
CM181, CM193, CM253
Technical data
Input Voltage
Fuse
CM181
230V 50-60Hz 1ph
CM193
CM253
400V 50-60Hz 3 ph
400V 50-60Hz 3 ph
230V/400V 50-60Hz 3 ph
230V/400V 50-60Hz 3ph
10A
10A
10A
30-160 A
20-180 A
20-250 A
19-33V
14-30V
15-34V
50 A
60 A
4
85 A
110 A
7
165 A
200 A
10
0.6-0.8 mm
0.6-0.8 mm
0.8-1.2 mm
5-15 kg
5-15 kg
5-15 kg
2-12 m/min
2-12 m/min
2-15 m/min
72x38x70 cm
72x38x70 cm
72x38x70 cm
52 kg
57 kg
70 kg
PL150F 3 m, 0.8 mm
PL150F 3 m, 0.8 mm
PL250F 3 m, 0.8 mm
Spot time
0.15-2.5 sec
0.15-2.5 sec
0.15-2.5 sec
Stitch time
Burn back
0.15-2.5 sec
0.05-0.5 sec
0.15-2.5 sec
0.05-0.5 sec
0.15-2.5 sec
0.05-0.5 sec
MPS (spot/stitch)
X
X
X
Tool tray w. rubber mat
X
X
X
Remote on the torch
X
X
X
Torch holder
X
X
X
Current range
Duty cycle
60%
35%
Voltage steps
Wire dimensions
1.0 mm ALU
Wire reel dimension
Wire feed speed
Dimensions LxWxH
Weight
Torch with remote
MPS System:
Features
20
WELDING SYSTEM
MIG/MAG Welders
Object
CM 181
CM 193
CM 193
CM 253
CM 253
MPS automatic
spot and stitch
Part No:
230V
400V
230V/400V
400V
230V/400V
1-ph
3-ph
3-ph
3-ph
3-ph
160 Amp
180 Amp
180 Amp
250 Amp
250 Amp
Torch holder
Rubber mat for tools
Remote on torch
33074
36828
33275
36829
33638
Consisting of:
Power Source CM181,193 or 253 on wheels
MPS automatic spot & stitch welding. Feed rolls 0.8-1.0 mm steel wire
Torch holder Tool rubber mat on top of the machine
CM 181 and 193
Torch with remote control PL150F CM 253
Torch with remote control PL250F Accessories
Qty
Qty
1
1
1
1
1
Part No:
ALU kit for CM
33495
Consisting of:
Feed rolls ALU 1.0 mm
Carbon liner 1.0 mm
Contact tip 1.0 mm
Inlet nozzle
For CM 181-253:
Part No:
Torch PL150F remote 3 m 0.8 mm
33070
Torch PL250F remote 3 m 0.8 mm 33072
Torch PL250F remote 3 m 1.0 mm ALU 33073
Gas regulator 15l
34203
Gas regulator 30l for Argon gas
35166
Aluminium wire
AlMg 5 1.0 mm 2 kg
35178
AlMg 5 1.0 mm 6 kg
34344
Galvanized wire SG1 0.8 mm 5 kg
34345
SG1 0.8 mm 15 kg
34346
Adapter for 5 kg reel
33509
Feed rolls 0.6-0.8 mm steel wire
35262
Torch
Wire guide liner Steel for 0.8-1.2 mm wire
33128
Wire guide liner Teflon for 1.0 -1.6 mm ALU wire 33129
Cone shaped welding gas nossle PL150
33126
Cone shaped welding gas nossle PL250
33127
Locking spring for gas nossle
39736
Contact tip Ø 1.2 X 28 mm M6 ECU 33131
Qty
1
1
1
1
Qty
1
1
1
1
1
1
1
1
1
1
1
1
1
21
WELDING
WELDINGSYSTEM
SYSTEM
Spot Welders
Spare Parts and Accessories
Object
Support arm
Tool panel
600-yoke
80-yoke
330-yoke
330 W/HP yoke
80W HP-yoke
C-tong holder CR500 DA + HP/W
By-pass connection
Object
Part No: Qty
CR300,CR500, CR500 DA, CR510, CR530
Cable support complete
> cable holder
> band
> plastic roller
32254
32379
32255
32239
32253
1
1
1
1
1
CR100, CR300, CR500, CR500 DA, CR510, CR530
600-yoke kit
32266
>yoke 600
32187
>electrode 50 domed
31065
>electrode 170 domed
32951
1
1
1
1
CR100, CR300, CR500, CR500 DA
80-yoke
330-yoke
CR510, CR530c
80W HP-yoke
330W HP-yoke
22
1
1
34432
42117
1
1
C tong parts for:
CR100, CR300, CR500, C-tong holder
33184
Yoke locking handle
33086
CR500 DA, CR510, CR530
C-tong holder DA + HP/W
34702
CR100
C-tong incl. cables 185 mm2
33189
2
C-tong cable 185 mm
33190
CR300, CR500 C-tong incl. cables 240 mm2
33096
C-tong cable 240 mm2
33098
CR500 DA
C--tong DA incl. cables 240 mm2
C-tong DA cable 240 mm2
C-tong DA without cables
CR510, CR530c
C-tong HP/W incl. cables 240 mm2
C-tong HP/W cable 240mm2
C-tong HP/W without cables
By-pass connection
CR530x
X-tong complete
X-tong complete
31980
31981
1
1
1
1
1
1
1
34704
34762
35563
1
1
1
34832
34476
35562
34889
1
1
1
1
34918
1
WELDING SYSTEM
Spot Welders
Object
Fender Edge kit
Electrode tip dresser
(manual)
Electrode tip dresser
Spherical and 120°
Electrode length
40 60 80 100
120
140
Electrode
inside 30°
Electrode
outside 30°
Electrode length 120°
140 120 100 80 60
40
Part No:
Qty
Fender Edge kit 32228
CR100,CR300,CR500, CR500DA, CR510, CR530c
Consisting of:
Part no
1. Fender edge yoke
32189
2. Electrode holder length 80 mm / 45°
32191 3. Electrode holder length 80 mm
32190
4. Electrode length 80 mm / 45°
32194
5. Electrode length 20 mm
31066
6. Electrode, length 80 mm Ø13
32193
7. Electrode, length 80 mm Ø13 / 45°
32195
8. Electrode washer
32192
9. Electrode S
31061
Qty
1
1
1
1
1
1
1
1
1
Tip Dresser
CR100,CR300,CR500, CR500DA
Electrode tip dresser (manual)
32410
Electrode tip dresser spherical for drill tools 33634
Blade Spherical for drill tools
33636
Electrode tip dresser cpl. 120° for drill tools
33635
Blade 120° for drill tools
33637
1
1
1
1
1
Spare parts C-tong, C-tong DA
Electrode parts for: CR100, CR 300
Electrode length 40 mm spherical
Electrode kit 30° (inside and outside)
>Electrode inside 30°
>Electrode outside 30°
31060
31059
31058
34623
34624
34625
32715
32672
32673
1
1
1
1
1
1
1
1
1
CR300, CR500, CR500 DA
Electrode length 40 mm 120°
33517
33518
Electrode length 80 mm 120° 33519
33520
33521
33522
Electrode isolation nozzle
34018
1
1
1
1
1
1
1
23
WELDING SYSTEM
Spot Welders
Object
Cap holder 40 mm
Cap holder 60 mm
Cap holder 80 mm
Cap holder 100 mm
Cap holder 120 mm
Cap
Electrode holder
Electrode
Wire electrode
Wrench
Crimped wire
Contact tip
24
Qty
35161
34885
34888
34886
34887
34897
34921
1
1
1
1
1
1
10
34920
35238
35239
35240
34919
2
2
2
2
1
A-tong
Electrode holder 120 mm
34917
Electrode L - 40 mm 120°
33517
Socket
34827
Insulation cap CR500 DA
34824
Insulation cap CR100, CR300, CR500,
34823
CR510, CR530, CR530C
Current cable kit
35113
Bearing kit
35114
A-tong
Socket
Electrode parts
CR510, CR530c
Electrode 20 mm
Cap holder 40 mm
Cap holder 60 mm
Cap holder 80 mm
Cap holder 100 mm
Cap holder 120 mm
Caps 10 pcs
CR530x
Arm 120 mm Arm 200 mm
Arm 300 mm
Arm 400 mm
Cap Part No:
CR35 Start up kit
Electrode holder
Carbon rod diam. 10 mm
Stud holder diameter 5 and 6 mm
Rivet holder 3 and 5 mm
Stud, M6x20 (earth) Stud, M5x18, coarse thread Clip rivets 3x4.5 mm
Clip rivets 3x3.2 mm Crimped wire
Contact tip
Plastic box
Wrench
Wire electrode
35139
34634
32322
32318
32319
31068
31067
32506
31070
32223
35474
35476
35475
35473
2
2
2
1
1
1
1
1
1
2
1
1
50
100
100
100
50
1
1
1
1
WELDING SYSTEM
Spot Welders
Object
Multi function gun
Ground cable 2.0
Ground device
Ground knob
Electrode holder
Stud holder
diameter 5-6 mm
Rivet holder
Carbon rod holder
Contact tip for dent puller
Stamp electrode
Rivets 3.2
Rivets 4.2
Stud, M5x18
Stud, M6x20
Spare parts Multi Function gun
CR100, CR300, CR500, CR500 DA
Multi function gun 2.5 m 120 mm2
Ground cable 2.0 m 120 mm2
CR510, CR530
Multi function gun 2.5 m 120 mm2 Air
Ground cable 2.0 m 120 mm2 Air
All:
Multi function gun holder
Ground device
Ground knob
Electrode holder
Stud holder diameter 5 - 6 mm
Rivet holder diameter 3 - 5 mm
Carbon rod holder
Carbon rod diameter 10 mm
Stamp electrode
Clip rivets 3x3.2 mm Clip rivets 3x4.5 mm Stud M5x18, coarse thread
Stud M6x20 (earth)
Stitch Weld Electrode Dent puller
Hand-operated dent puller Kit
Dent puller (COL)
Puller head for washer (Hook)
Puller head for nails
Stud holder for nails
Stud holder for washer
Nail 2 mm Washer dent puller 8x16
Puller head for washer (old, Italy)
Washer (old, Italy)
Washer (old, France)
Slide hammer
Pulling handle finger
Crimped wire Part No:
Qty
33185
33186
1
1
33671
33672
1
1
32962
31074
31053
34634
32318
32319
32873
32322
32504
32320
31070
32506
31067
31068
32503
1
1
1
1
1
1
1
1
1
1
100
100
100
50
1
33037
32557
32580
32581
33628
32578
32576
32575
32316
32321
31071
32224
32220
32223
1
1
1
1
1
1
100
100
1
20
50
1
1
50
Dent puller
Crimped wire
25
WELDING SYSTEM
Spot Welders
Object
Basic kit*
Electrode holder
Electrode length
40
80
Electrode
length
50 domed
Part No:
Basic kit*
Electrode holder
Electrode, length 40 mm
Electrode, length 80 mm
Contact tip for puller
Stud holder diameter 5 and 6 mm
Rivet holder 3 and 5 mm
Stamp electrode
Electrode length 50 mm domed
Stud, M6x20 (earth) Stud, M5x18, coarse thread Clip rivets 3x4.5 mm
Clip rivets 3x3.2 mm Ground knob
Allen key T Handle mm
Plastic box
Qty
32315
34634
31060
31058
32504
32322
32318
32319
32320
31065
31068
31067
32506
31070
31053
31076
35476
1
2
1
2
2
1
1
1
1
50
100
100
100
1
1
1
Ground knob
Stamp electrode
Stud, M5x18
Stud, M6x20
Allen key
Rivets
Rivet holder
3.2
4.2
Stud holder
CH 37 Spare Parts and Accessories
Angeled inductur head
Straight inductor head
Field amplifier angled ind.
Field amplifier straight ind.
High Tech protection fluid 3 (concentrate)
Straight inductor head
Hig Tech fluid
26
39595
39591
39498
39947
33944
Angeled inductur head
Field amplifier
1
1
1
1
1
WELDING SYSTEM
Spare Parts and Accessories for CTR12000 VISION
Object
Angle cutter
Cleaner
Cutter-Knife
Spot weld drill
Three cutter 8mm
Coupling
Plug nipple
Cooling unit
Cover
Welding apron
Welding gloves
Wave wire
Balancer
Electrode arm
Electrode arm
Electrode arm
Electrode arm
Angle cutter sharpening machine for electrode tips,
incl. Electrode cap cutter with cutter-knife
Cleaner for electrode tips standard,
incl. Cutter-knife 34634
Part. No:
41917
41919
Cutter-knife
41921
Spot weld drill
41925
Three cutter 8mm
41926
Air connection for angle cutter sharpening machine, consisting of:
Coupling
41923
Plug nipple
41924
Cooling unit KF330
3 liter plastic canister
10 liter plastic caniste
60 liter plastic caniste
41928
41929
41930
Cover
41931
Welding apron 80 x 100 cm chrome split
41932
Welding gloves; 5 fingers (with GS-mark
41933
Wave wire (1 sales unit = 50 pcs
41934
Wave wire (1 sales unit = 50 pcs
41935
Balancer (for cable hand gun) lim. 10kg
Rack for balance
Riser 0,9m for balancer
41935
41936
41937
Electrode arm, inclined, 40 mm throat depht, air-cooled
without electrode holder and electrodes
41944
Electrode arm, straight, 80 mm throat depht, water-cooled
41945
41646
41947
27
WELDING SYSTEM
Object
Multifunctional spot gun
Delivery plate
Part. No:
Multifunctional for CR600 spot gun, cable 2500 mm
Ground cable, 2500 mm long,
highly flexible with connector
41890
Pulling hammer for CR600
Delivery plate for CR600
41892
41893
Accessories box
accessories box with electrodes and consumables
consisting of:
Accessories box
Pulling hook
1 x pulling hook for slide hammer
1 x washer welding electrode
1 x electrode for setscrew M4 / nails
1 x electrode for sheet pulling
1 x electrode cap for spot welding electrode, 13 mm
1 x washers 8 x16 x1,5 mm, coppered, 50 pcs* 1 x trim strip nipple 3 x 4,5 mm, 100 pcs*
1 x setscrew M4 x 12 mm, 100 pcs*
1 x Grobgewindestift 5 x 12 mm, VE 100 pcs*
1 x carbon electrode
41891
41894
1 x special chuck for triangular pulling eye
1 x electrode for setscrew
1 x electrode for trim and strip nipple
1 x spot welding electrode 16 mm Ø
1 x trim strip nipple 3 x 3,2 mm, 100 pcs*
1 x holding nipple 5 x 8,2 mm, 100 pcs*
1 x setscrew M5 x 18 mm, 100 pcs*
1 x special triangular pulling eye, 20 pcs*
Single parts accessories box Spotter:
Special chuck
Pulling hook for slide hamme
41895
Special chuck for triangular pulling eye
41896
Washer welding electrode
41897
Electrode for setscrew
41898
Electrode for setscrew M4 / nails
41899
Electrode for sheet pulling
41901
Spot welding electrode 16 mm Ø
41902
Electrode cap for spot welding electrode, 13 mm
41903
Washers 8 x16 x1,5 mm, coppered, 50 pcs*
41904
Trim strip nipple 3 x 3,2 mm, 100 pcs*
41905
Trim strip nipple 3 x 4,5 mm, 100 pcs*
41906
Holding nipple 5 x 8,2 mm, 100 pcs*
41907
Setscrew M4 x 15 mm, 100 pcs*
41908
Setscrew M5 x 18 mm, 100 pcs*
41909
Coarse thread pin 5 x 12 mm, VE 100 pcs*
41910
41911
41912
Special triangel
Special triangular pulling eye, 20 pcs*
41913
Carbon electrode
Carbon electrode
41914
Sickle electrode
Sickle electrode
41915
Flat panner
Flat panner size 27
41916
Washer welding electrode
Spot welding electrode
Electrod cap
Washer
Trim strip nipple
Setcrew
Coarse thread pin
28
WELDING SYSTEM
Object
Part. No:
Electra arm 40 mm
For inclined electrode arm 40 mm
Ball electrode, massive, air-cooled, without borehole for cooling
Electrode cap holder
Adapt
Water cooling tube
Special electrode
Water tube
Water tube
ELMA-Tech electrode cap
Electrode cap holder, curved and water-cooled
incl. water cooling tube and electrode cap
Adapter with cooling tube
Electrode cap holder 106,5 mm, water-cooled,
water cooling tube, 120,5 mm length for 41951
41948
41949
41950
41951
41952
For electrode arms 40 mm, 80 mm / 350 mm
Electrode cap holder, with ball electrode, massive, water-cooled,
incl. water cooling tube and special electrode M8
41953
special electrode M8 for ball electrode
41954
water tube, for 41953
41955
For electrode arms 80 mm / 350 mm
electrode cap holder, straight, water-cooled,
41956
Electrode cap holder 149,5 mm, straight, water-cooled,
water tube, 163,5 mm length for 41957
41957
41958
For electrode arms 80 mm / 350 mm / 500 mm
ELMA-Tech electrode cap standard, 13 mm, R 15
(minimum order 10 pcs)
41959
Key for electrode caps
41961
Electrode cap holder, curved, water-cooled,
41962
Electrode cap holder 74 mm, water-cooled,
41963
41966
41965
Water cooling tube, 125,5 mm length for 41963
41966
41967
41968
Key for electrode caps
Electrode
cap holder, curved
Electrode cap holder 74mm
Water tube
Electrode cap holder 111,5 mmfor
Water tube
29
WELDING SYSTEM
Object
Electro cap holder curved
Fabric tube
Elbow
Water tube
Clip for watertube
Part. No:
Electrode cap holder, curved, water-cooled,
41967
For electrode arm 40 mm
tube strap with quick couple, plug nipple and 2
clamps for inclined arm
41970
For electrode arms 500 mm
Fabric tube 0,13 m with quick couple and
2 clamps (10,5 mm)
Fabric tube 0,13 m with plug nipple and
Elbow
41971
41972
41973
For electrode arms 500 mm
Water tube 1,19 m with quick couple and
1 clamp (13,8 mm)
Water tube 1,19 m with plug nipple and
1 clamp (13,8 mm)
41976
41977
Quick couple
For electrode arms 350 mm, 500 mm
Clip for watertube
41978
Plug nipple
For electrode arms 40 mm, 80 mm, 350 mm, 500 mm
Quick couple
41979
Plug Nipple
41980
Clamp 10,5 mm with insert
Clamp 13,8 mm with insert
41981
41982
Copper grease tube
41983
Rubber rings
Rubber rings
Rubber rings 14-2, inside
Rubber rings 12-2, outside
41984
41985
Release handle
Release handle incl. screw
41986
Clamp handle
Clamp handle, incl. screw 8 x 60 DIN 912
41987
Grab handle
Grab handle long, incl. screw 8 x 80 DIN 91
41988
Complete set spotter
Complete set spotter
41888
consisting of: spot gun with pulling hammer,workpiece cable
with connector, ground cable 2500 mm, accessories box and delivery plate.
Spotter
Spotter
consisting of:spot gun with pulling hammer,workpiece cable
with connector, ground cable 2500 mm
Clamp
Copper grease tube
41889
Welding data documentation
Welding data documentation
WinSpot-QS
30
41943
WELDING SYSTEM
Yoke and Electrode Applications
330 yoke
600 yoke
Fender edge
80 yoke
Fender edge configurations
32194
31061
32195
32194
31061
32193
31061
32190
31066
31061
32195
32191
32192
32193
31066
31058
31058
32192
32190
32193
31
WELDING SYSTEM
Value-added solutions for leading bodyshops
Our fundamental philosophy for value-based solutions is to look at
our customer’s situation, see the bigger picture and contribute to an effective and
high-quality work process – from diagnosis, repair, final check to documentation.
By increasing quality and productivity and simultaneously minimizing
waiting times, unnecessary work and transfers. We can contribute to develop
a sustainable and long-term value for our customers.
Box 7 • SE-736 21 Kungsör • Sweden. Telephone +46 227 412 00 • Telefax +46 227 319 00
32
34508
BINIL/100501
We have been in the business for 40 years, and are still the world’s leading
company in this sector with over 40 000 systems delivered to customers in more
than 70 countries. Car-O-Liner will continue to supply solutions that generates
profit, assures quality, increase productivity and competence for leading bodyshops world wide.

Welding System - Car-O

Transcription

Similar documents

Frankfurt Daily

L - Regal Power Transmission Solutions

BlackJack User Manual