Raptor Deaver Leaf Spring Install Instructions
Transcription
Raptor Deaver Leaf Spring Install Instructions
SDHQ OFFROAD --- 1720 W Elliott RD Gilbert AZ 85233 --- (480) 633-2929 www.SDHQOFFROAD.com 1 Raptor Deaver Leaf Spring Install instructions For use with Deaver Raptor Leaf Springs and SDHQ Raptor Lower Bump Stop Pads Parts: Deaver Leaf springs U-Bolts x4 Nuts and Washers x8 Bushings with flat side x4 Standard round bushings x4 Bolt with nut x2 Larger sleeve x2 Smaller sleeve x2 1. With the truck on the ground the removal of the stock leaf springs and block begins. Start by removing the lower shock mount bolt Parts: SDHQ Lower Bump Stop Pads (SDHQ-13-1401) Right Bump Pad x1 Left Bump Pad x1 Bump Pad U-Bolt x2 Nuts and Washers x4 2. Remove the stock u-bolts and lower u-bolt plate SDHQ OFFROAD --- 1720 W Elliott RD Gilbert AZ 85233 --- (480) 633-2929 www.SDHQOFFROAD.com 3. Now comes the removal of the leaf spring mounting bolts: The front mount takes a little extra work to get out of there because it is so close to the fuel tank, after the bolt has been loosened and the nut removed, the head of the bolt must be cut off in order to remove it. ( Use of a torch is NOT advised) Once the head of the bolt is cut, the remainder of the bolt will need to be punched out. 2 4. On the rear mount, you are going to want to loosen but not completely remove the shackle bolt, in order to make it easier to transfer it over to the new spring once it is off the vehicle.(top bolt in pic 1) The lower bolt may be completely removed. Keep in mind that once this bolt is removed there is nothing solidly holding the leaf spring in place 5. The truck can now be jacked up high enough to release the leaf spring, the easiest way is to push the spring upwards and towards the front of the truck, keep an eye out for any cables that may become entangled in the spring. Cable SDHQ OFFROAD --- 1720 W Elliott RD Gilbert AZ 85233 --- (480) 633-2929 www.SDHQOFFROAD.com Where the spring and block used to be Now its time to prep the Deavers for install 6. Grease the bushings and insert into the eyes of the spring. The bushings with the flat side are going to go on the front of the leaf pack, which is the larger diameter end of the spring. The standard round bushings will go into the rear eye which is the single wrap side. 3 SDHQ OFFROAD --- 1720 W Elliott RD Gilbert AZ 85233 --- (480) 633-2929 www.SDHQOFFROAD.com 7. Now that the bushings are installed the sleeves may be greased and installed 4 9. The Deavers are now ready to be installed on the truck, the truck should still be jacked up to the height of where the springs were removed. 10. The new bolt will be utilized in the front spring mount since the stock one was cut off. (do not completely tighten) 8. Remove the shackle from the stock leaf pack, and install on the rear of the new leaf spring SDHQ OFFROAD --- 1720 W Elliott RD Gilbert AZ 85233 --- (480) 633-2929 www.SDHQOFFROAD.com 11. The stock bolt on the rear mount will be reused (do not completely tighten) 5 14. Using the smaller provided U-bolt and hardware secure the strike pad location to the axle do not tighten completely yet 12. Since there is no longer a block on the axle the center pins of the leaf spring will go right into the opening of the perch. 15. Reinstall the shock into the lower mount 13. Now it is time to install the new bump stop strike plate and Ubolt retainer. Position the Strike pad over the axle and leafs. Using the two longer supplied U-bolts and the Stock Lower u-bolt plate secure springs to the axle. 16. Lower the truck back down to the ground, tighten all bolts. Remember to retorque all bolts after 500 miles