2000Series - EF Johnson Technologies
Transcription
2000Series - EF Johnson Technologies
2000 Series SERVICE MANUAL LTR ® REPEATER LTR ® Viking® VX 2008 Repeater Part Number 001-2008-204NR January 2003 Supercedes 001-2008-203 2008 VIKING® VX 800 MHz LTR® REPEATER Part No. 242-2008-232 (75 Watts) Part No. 242-2008-234 (175 Watts) Copyright© 2003 by the EFJohnson Company EFJohnson Company, which was founded in 1923, designs, manufactures, and markets radio communication products, systems, and services worldwide. EFJohnson produces equipment for land mobile radio and mobiletelephone services which include business, industrial, government, public safety, and personal users. Viking Head/EFJohnson logo and LTR® are trademarks of the EFJohnson Company. All other company and/or product names used in this manual are trademarks and/or registered trademarks of their respective manufacturer. Information in this manual is subject to change without notice. SAFETY INFORMATION LAND MOBILE PRODUCT WARRANTY The manufacturer’s warranty statement for this product is available from your product supplier or from the EFJohnson Company, 299 Johnson Avenue, Box 1249, Waseca, MN 56093-0514. Phone (507) 835-6222. SAFETY INFORMATION The FCC has adopted a safety standard for human exposure to RF energy. Proper operation of this repeater under normal conditions results in user exposure to RF energy below the Occupational Safety and Health Act and Federal Communication Commission limits. • DO NOT allow the antenna to touch or come in very close proximity with the eyes, face, or any exposed body parts while the repeater is transmitting. • To comply with FCC RF exposure limits, DO NOT operate the transmitter of a stationary radio (base station or marine radio) when a person is within four (4) meters of the antenna. • DO NOT operate the repeater in explosive or flammable atmospheres. The transmitted repeater energy could trigger blasting caps or cause an explosion. • DO NOT operate the repeater without the proper antenna installed. • DO NOT allow children to operate transmitter equipped repeater equipment. NOTE: The above warning list is not intended to include all hazards that may be encountered when using this repeater. This device complies with Part 15 of the FCC rules. Operation is subject to the condition that this device does not cause harmful interference. In addition, changes or modification to this equipment not expressly approved by E. F. Johnson could void the user’s authority to operate this equipment (FCC rules, 47CFR Part 15.19). The information in this document is subject to change without notice. The EFJohnson Company will not be liable for any misunderstanding due to misinformation or errors found in this document. Part No. 001-2008-204NR Revised January 2003 ii TABLE OF CONTENTS TABLE OF CONTENTS 1 INTRODUCTION AND OPERATION 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 1.10 1.11 1.12 SCOPE OF MANUAL . . . . . . . . . . . . . . . . . . . . 1-1 REPEATER DESCRIPTION . . . . . . . . . . . . . . 1-1 REPEATER IDENTIFICATION . . . . . . . . . . . . 1-1 MODEL NUMBER BREAKDOWN . . . . . . . . . 1-1 ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 PRODUCT WARRANTY . . . . . . . . . . . . . . . . . 1-2 FACTORY CUSTOMER SERVICE . . . . . . . .1-2 FACTORY RETURNS . . . . . . . . . . . . . . . . . . .1-3 REPLACEMENT PARTS . . . . . . . . . . . . . . . . . 1-3 INTERNET HOME PAGE . . . . . . . . . . . . . . . . . 1-3 SOFTWARE UPDATES/REVISIONS . . . . . . 1-3 REPEATER OPERATION . . . . . . . . . . . . . . . . 1-4 Main Processor Card (MPC) . . . . . . . . . . . . . . . 1-4 Main Audio Card (MAC) . . . . . . . . . . . . . . . . . . 1-5 Interface Alarm Card (IAC) . . . . . . . . . . . . . . . . 1-5 Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6 1.13 REPEATER INFORMATION . . . . . . . . . . . . . .1-7 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7 Home Repeaters . . . . . . . . . . . . . . . . . . . . . . . . . 1-7 Inter-Repeater Data Communication . . . . . . . . . 1-7 Mobile Transceivers . . . . . . . . . . . . . . . . . . . . . . 1-7 1.14 REPEATER DATA BUS SIGNALING . . . . . . 1-7 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7 Mobile Data Message Order. . . . . . . . . . . . . . . . 1-7 ID Validator Operation. . . . . . . . . . . . . . . . . . . . 1-8 2 3.2 3.3 3.4 3.5 INSTALLATION 2.1 2.2 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . 2-1 SITE PREPARATION AND ANTENNA INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . 2-1 2.3 ENVIRONMENT. . . . . . . . . . . . . . . . . . . . . . . . . 2-1 2.4 VENTILATION . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 2.5 AC POWER . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2 2.6 BATTERY BACKUP . . . . . . . . . . . . . . . . . . . . . 2-2 2.7 800W POWER SUPPLY . . . . . . . . . . . . . . . . . 2-2 2.8 GROUNDING . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4 2.9 UNPACKING AND INSPECTION. . . . . . . . . . 2-5 2.10 REPEATER DATA BUS INSTALLATION . .2-6 MPC Data Bus Switch Settings . . . . . . . . . . . . . 2-6 MPC Data Bus Jumper Settings . . . . . . . . . . . . . 2-7 2.11 CONNECTING RECEIVE AND TRANSMIT ANTENNAS . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7 3 SOFTWARE DESCRIPTION 3.1 GENERAL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 Programming and Alignment Software . . . . . . . 3-1 3.6 3.7 iii Computer Description. . . . . . . . . . . . . . . . . . . . . 3-1 EEPROM Data Storage. . . . . . . . . . . . . . . . . . . . 3-1 Getting Started . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2 Command Line Options . . . . . . . . . . . . . . . . . . . 3-2 Help F1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4 Minimum Free Memory Required . . . . . . . . . . . 3-4 DOS Functions . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4 FILE MENU . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-4 Load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4 Save. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5 Save As . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5 New . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5 Print Configuration . . . . . . . . . . . . . . . . . . . . . . . 3-5 DOS Shell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5 About. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5 Quit (ALT X) . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5 EDIT MENU . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-5 Setup Parameters. . . . . . . . . . . . . . . . . . . . . . . . . 3-5 Select Repeater . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7 Alarm Configuration. . . . . . . . . . . . . . . . . . . . . . 3-7 Repeater Type . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8 Delete Repeater. . . . . . . . . . . . . . . . . . . . . . . . . . 3-8 Telephone Parameters. . . . . . . . . . . . . . . . . . . . . 3-9 TRANSFER MENU . . . . . . . . . . . . . . . . . . . . . .3-9 Read Setup Parameters . . . . . . . . . . . . . . . . . . . . 3-9 Write Setup Parameters. . . . . . . . . . . . . . . . . . . . 3-9 Read/Write TIC Calibration Data . . . . . . . . . . . . 3-9 HARDWARE . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-9 HSDB Monitor . . . . . . . . . . . . . . . . . . . . . . . . . 3-10 Receive/Transmit Data . . . . . . . . . . . . . . . . . . . 3-10 RF Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10 Revision/Version. . . . . . . . . . . . . . . . . . . . . . . . 3-10 Mode Select . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11 TEST MENU . . . . . . . . . . . . . . . . . . . . . . . . . . .3-11 Power Amplifier . . . . . . . . . . . . . . . . . . . . . . . . 3-11 Receiver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11 Exciter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11 Full Repeater. . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11 UTILITIES MENU . . . . . . . . . . . . . . . . . . . . . . .3-11 COM Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11 Display Mode . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12 User Level. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12 4 PROGRAMMING PROCEDURE 4.1 4.2 4.3 CREATING A NEW FILE . . . . . . . . . . . . . . . . .4-1 ADDING A REPEATER TO A FILE . . . . . . . .4-1 READING OR CHANGING REPEATER PROGRAMMING . . . . . . . . . . . . . . . . . . . . . .4-1 Part No. 001-2008-204NR Revised January 2003 TABLE OF CONTENTS TABLE OF CONTENTS (CONT’D) 5 CIRCUIT DESCRIPTION 5.1 RECEIVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1 Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1 Regulated Voltage Supplies . . . . . . . . . . . . . . . . 5-1 Helical Filter, RF Amplifier . . . . . . . . . . . . . . . . 5-1 First Mixer, Crystal Filter . . . . . . . . . . . . . . . . . . 5-1 IF Amplifier, Crystal Filter . . . . . . . . . . . . . . . . . 5-1 Second Mixer/Detector . . . . . . . . . . . . . . . . . . . . 5-2 Wideband Audio Amplifier . . . . . . . . . . . . . . . . 5-3 RSSI Amplifier . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3 VCO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3 Active Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3 Buffer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3 Synthesizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3 Buffer Amplifier . . . . . . . . . . . . . . . . . . . . . . . . . 5-5 Lock Detect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5 Buffer Amplifier . . . . . . . . . . . . . . . . . . . . . . . . . 5-5 RF Amplifiers . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5 EXCITER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-6 VCO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6 VCO and TCXO Frequency Modulation . . . . . . 5-6 Active Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6 Buffer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7 Synthesizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7 Buffer Amplifier (Q403/Q404). . . . . . . . . . . . . . 5-8 Buffer Amplifier (Q406/Q407). . . . . . . . . . . . . . 5-9 Lock Detect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9 Buffer Amplifier . . . . . . . . . . . . . . . . . . . . . . . . . 5-9 RF Amplifiers . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9 75W POWER AMPLIFIER . . . . . . . . . . . . . . . .5-9 Amplifier/Predriver. . . . . . . . . . . . . . . . . . . . . . . 5-9 Driver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9 Final Amplifiers . . . . . . . . . . . . . . . . . . . . . . . . . 5-9 Power Detectors . . . . . . . . . . . . . . . . . . . . . . . . 5-10 Thermal Sensor . . . . . . . . . . . . . . . . . . . . . . . . . 5-10 Forward/Reverse Power Detect, Circulator, Low-Pass Filter. . . . . . . . . . . . . . . . . . . . . . . 5-10 175W POWER AMPLIFIER . . . . . . . . . . . . . .5-11 Gain Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11 Driver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11 Final Amplifiers . . . . . . . . . . . . . . . . . . . . . . . . 5-11 Power Detectors . . . . . . . . . . . . . . . . . . . . . . . . 5-11 Thermal Sensor . . . . . . . . . . . . . . . . . . . . . . . . . 5-11 Forward/Reverse Power Detect, Circulator, Low-Pass Filter. . . . . . . . . . . . . . . . . . . . . . . 5-11 RF INTERFACE BOARD . . . . . . . . . . . . . . . .5-12 Power Connector. . . . . . . . . . . . . . . . . . . . . . . . 5-12 Signal Connector (J101) . . . . . . . . . . . . . . . . . . 5-12 Fan Connector (J104) . . . . . . . . . . . . . . . . . . . . 5-14 Power Amplifier Connections. . . . . . . . . . . . . . 5-14 Exciter Connector (J102) . . . . . . . . . . . . . . . . . 5-16 Receiver Connector (J103) . . . . . . . . . . . . . . . . 5-17 5.2 5.3 5.4 5.5 Revised January 2003 Part No. 001-3008-204NR 5.6 800W POWER SUPPLY . . . . . . . . . . . . . . . . 5-19 Filter Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-19 Power Factor Correction . . . . . . . . . . . . . . . . . . 5-19 Main Pulse Width Modulator . . . . . . . . . . . . . . 5-19 Synchronizing Circuits . . . . . . . . . . . . . . . . . . . 5-21 Fan and Thermal Shutdown. . . . . . . . . . . . . . . . 5-21 +15V Converter . . . . . . . . . . . . . . . . . . . . . . . . . 5-22 +5V Converter . . . . . . . . . . . . . . . . . . . . . . . . . . 5-22 -5V Converter . . . . . . . . . . . . . . . . . . . . . . . . . . 5-22 Power Supply Repair and Alignment . . . . . . . . 5-22 5.7 BATTERY BACK-UP MODULE. . . . . . . . . . 5-23 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-23 Charger. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-23 Reverse Battery Protection . . . . . . . . . . . . . . . . 5-24 Engaging the Relay . . . . . . . . . . . . . . . . . . . . . . 5-24 Over/Undervoltage Shutdown . . . . . . . . . . . . . . 5-24 BBM Fan Control . . . . . . . . . . . . . . . . . . . . . . . 5-25 5.8 CARD RACK . . . . . . . . . . . . . . . . . . . . . . . . . . 5-25 5.9 EXTERNAL CONNECTOR BOARD . . . . . . 5-26 5.10 MAIN PROCESSOR CARD . . . . . . . . . . . . . 5-27 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-27 Main Controller Microprocessor (U27) . . . . . . . 5-27 High Speed Data Bus Microprocessor (U13) . . 5-28 Chip Select Decoders (U15/U4) . . . . . . . . . . . . 5-29 P1 Signal Connector . . . . . . . . . . . . . . . . . . . . . 5-29 J1 Computer Connector . . . . . . . . . . . . . . . . . . . 5-30 J2 Memory Select . . . . . . . . . . . . . . . . . . . . . . . 5-30 J3 Baud Rate . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-30 S2/S3 HSDB Settings . . . . . . . . . . . . . . . . . . . . 5-30 J4 EPROM Memory Loading . . . . . . . . . . . . . . 5-30 J5 HSDB Speed . . . . . . . . . . . . . . . . . . . . . . . . . 5-30 J6 Watchdog . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-30 5.11 MAIN AUDIO CARD. . . . . . . . . . . . . . . . . . . . 5-30 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-30 AUdio/Data Microprocessor (U111) . . . . . . . . . 5-31 Receive Audio . . . . . . . . . . . . . . . . . . . . . . . . . . 5-31 Receive Squelch Circuitry . . . . . . . . . . . . . . . . . 5-32 Receive Data Circuitry. . . . . . . . . . . . . . . . . . . . 5-32 Receive Audio Processing . . . . . . . . . . . . . . . . . 5-32 Voter Audio . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-33 Compandor Option . . . . . . . . . . . . . . . . . . . . . . 5-33 Transmit Audio . . . . . . . . . . . . . . . . . . . . . . . . . 5-33 Transmit Audio Processing . . . . . . . . . . . . . . . . 5-33 Transmit Data And CWID Processing. . . . . . . . 5-34 P101 Signaling Connector . . . . . . . . . . . . . . . . . 5-34 P100 External Outputs . . . . . . . . . . . . . . . . . . . . 5-35 J100 A D Level Test Point. . . . . . . . . . . . . . . . . 5-36 J101 Speaker/Microphone . . . . . . . . . . . . . . . . . 5-36 J102 Local Microphone . . . . . . . . . . . . . . . . . . . 5-36 J103 Ground. . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-36 J104 External Speaker . . . . . . . . . . . . . . . . . . . . 5-36 J105 Watch Dog. . . . . . . . . . . . . . . . . . . . . . . . . 5-36 J106 Tx Data Path . . . . . . . . . . . . . . . . . . . . . . . 5-36 A301 Compandor Connections . . . . . . . . . . . . . 5-36 iv TABLE OF CONTENTS 5.12 INTERFACE ALARM CARD . . . . . . . . . . . . .5-36 Relay Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . 5-37 Isolated Inputs . . . . . . . . . . . . . . . . . . . . . . . . . 5-37 Alarm Indicators . . . . . . . . . . . . . . . . . . . . . . . . 5-37 Alarm Functions . . . . . . . . . . . . . . . . . . . . . . . . 5-37 P500 Signaling Connector . . . . . . . . . . . . . . . . 5-38 P501 External Outputs . . . . . . . . . . . . . . . . . . . 5-40 J500 A D Level Test Point . . . . . . . . . . . . . . . . 5-41 J501 Ground . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-41 J502 +15V . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-41 Power Switch . . . . . . . . . . . . . . . . . . . . . . . . . . 5-41 J505 Squelch Enable Output . . . . . . . . . . . . . . 5-41 6 ALIGNMENT AND TEST PROCEDURE 6.1 PRELIMINARY . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1 Test Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1 Testing Software. . . . . . . . . . . . . . . . . . . . . . . . . 6-1 RECEIVER ALIGNMENT . . . . . . . . . . . . . . . . . 6-1 Pretest . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1 Voltage Measurements . . . . . . . . . . . . . . . . . . . . 6-1 Program Tune-Up Channel. . . . . . . . . . . . . . . . . 6-1 Receiver Frequency Adjust . . . . . . . . . . . . . . . . 6-2 VCO Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2 Front End Adjustments. . . . . . . . . . . . . . . . . . . . 6-2 Audio Distortion . . . . . . . . . . . . . . . . . . . . . . . . . 6-4 EXCITER ALIGNMENT . . . . . . . . . . . . . . . . . . 6-4 Pretest . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4 Voltage Measurements . . . . . . . . . . . . . . . . . . . . 6-4 Program Tune-Up Channel. . . . . . . . . . . . . . . . . 6-4 VCO Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5 TCXO Frequency Adjust . . . . . . . . . . . . . . . . . . 6-5 Transmit Modulation Adjust . . . . . . . . . . . . . . . 6-5 75W POWER AMPLIFIER ALIGNMENT . . . 6-7 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7 Driver Tuning And Limit Adjustments . . . . . . . 6-7 Reflected Power Adjust . . . . . . . . . . . . . . . . . . 6-10 175W POWER AMPLIFIER ALIGNMENT .6-10 Pretest . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10 Power Input Adjust. . . . . . . . . . . . . . . . . . . . . . 6-10 Pre-Driver Power Limit Adjustment . . . . . . . . 6-10 Reflected Power Adjust . . . . . . . . . . . . . . . . . . 6-10 FULL REPEATER ALIGNMENT . . . . . . . . . 6-13 Performance Test Program . . . . . . . . . . . . . . . . 6-13 Repeater Setup . . . . . . . . . . . . . . . . . . . . . . . . . 6-13 Transmitter Test/Adjustments . . . . . . . . . . . . . 6-13 Receiver Tests/Adjustment. . . . . . . . . . . . . . . . 6-13 Transmit Audio/Data Level Adjustments. . . . . 6-15 Voter Audio Level Adjustment . . . . . . . . . . . . 6-16 Audio/Data Level Adjustments . . . . . . . . . . . . 6-17 Repeater Operation . . . . . . . . . . . . . . . . . . . . . . 6-17 BATTERY BACKUP TESTS . . . . . . . . . . . . .6-19 Visual Check . . . . . . . . . . . . . . . . . . . . . . . . . . 6-19 Battery Revert Test. . . . . . . . . . . . . . . . . . . . . . 6-19 6.2 6.3 6.4 6.5 6.6 6.7 6.8 BATTERY CHARGER SECTION . . . . . . . . 6-20 7 SERVICING 7.1 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . Periodic Checks. . . . . . . . . . . . . . . . . . . . . . . . . . Surface-Mounted Components . . . . . . . . . . . . . . Schematic Diagrams And Component Layouts . Replacement Parts List . . . . . . . . . . . . . . . . . . . . TCXO Modules Not Serviceable . . . . . . . . . . . . SYNTHESIZER SERVICING . . . . . . . . . . . . . Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TCXO Module. . . . . . . . . . . . . . . . . . . . . . . . . . . Voltage Controlled Oscillator (VCO) . . . . . . . . . Internal Prescaler . . . . . . . . . . . . . . . . . . . . . . . . . Calculating “N” And “A” Counter Divide Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . RECEIVER SERVICING . . . . . . . . . . . . . . . . . TRANSMITTER SERVICING . . . . . . . . . . . . . POWER SUPPLY SERVICING . . . . . . . . . . . CHIP COMPONENT IDENTIFICATION . . . . Ceramic Chip Capacitors. . . . . . . . . . . . . . . . . . . Tantalum Chip Capacitors. . . . . . . . . . . . . . . . . . Chip Inductors . . . . . . . . . . . . . . . . . . . . . . . . . . . Chip Resistors . . . . . . . . . . . . . . . . . . . . . . . . . . . Chip Transistors and Diodes . . . . . . . . . . . . . . . . BERYLLIUM PRODUCT WARNING . . . . . . GRAFOIL REPLACEMENT PROCEDURE . 7.2 7.3 7.4 7.5 7.6 7.7 7.8 8 7-1 7-1 7-1 7-1 7-1 7-1 7-1 7-1 7-2 7-2 7-2 7-3 7-3 7-3 7-3 7-3 7-3 7-5 7-5 7-5 7-6 7-6 7-6 PARTS LIST 800 MHz LTR 75W Repeater . . . . . . . . . . . . . . . 8-1 800 MHz LTR 175W Repeater . . . . . . . . . . . . . . 8-1 Receiver/Transmitter Module . . . . . . . . . . . . . . . 8-1 Transceiver Mechanical . . . . . . . . . . . . . . . . . . . 8-1 800 MHz Receiver Board . . . . . . . . . . . . . . . . . . 8-1 Receive VCO 800 MHz . . . . . . . . . . . . . . . . . . . 8-5 Exciter Board. . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-5 Transmit VCO 800 MHz. . . . . . . . . . . . . . . . . . . 8-7 75W PA/RFIB Assembly . . . . . . . . . . . . . . . . . . 8-7 75W Power Amplifier Mechanical . . . . . . . . . . . 8-8 75-Watt Power Amplifier Board . . . . . . . . . . . . . 8-8 175W PA/RFIB Assembly . . . . . . . . . . . . . . . . 8-10 175W Power Amplifier Mechanical . . . . . . . . . 8-11 175-Watt Power Amplifier . . . . . . . . . . . . . . . . 8-11 Forward/Reverse Pwr Detector . . . . . . . . . . . . 8-13 RF Interface Board (RFIB) . . . . . . . . . . . . . . . . 8-14 Repeater Enclosure Assembly. . . . . . . . . . . . . . 8-17 Backplane . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-18 External Connector Board . . . . . . . . . . . . . . . . . 8-18 DC Filter Board Assembly . . . . . . . . . . . . . . . . 8-18 Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . 8-18 Thermal Sensor Board. . . . . . . . . . . . . . . . . . . . 8-24 AC Filter Board . . . . . . . . . . . . . . . . . . . . . . . . . 8-24 v Part No. 001-2008-204NR Revised January 2003 TABLE OF CONTENTS TABLE OF CONTENTS (CONT’D) Battery Back-Up Kit . . . . . . . . . . . . . . . . . . . . . 10-Ft Battery Backup Cable Assy. . . . . . . . . . . Main Processor Card (MPC). . . . . . . . . . . . . . . Main Audio Card (MAC) . . . . . . . . . . . . . . . . . Interface Alarm Card . . . . . . . . . . . . . . . . . . . . Repeater Enclosure (Part 1 of 4) . . . . . . . . . . . . Repeater Enclosure (Part 2 of 4) . . . . . . . . . . . . Repeater Enclosure (Part 3 of 4) . . . . . . . . . . . . Repeater Enclosure (Part 4 of 4) . . . . . . . . . . . . RF Assembly (Part 1 of 5) . . . . . . . . . . . . . . . . RF Assembly (Part 2 of 5) . . . . . . . . . . . . . . . . RF Assembly (Part 3 of 5) . . . . . . . . . . . . . . . . RF Assembly (Part 4 of 5) . . . . . . . . . . . . . . . . RF Assembly (Part 5 of 5) . . . . . . . . . . . . . . . . Power Supply Assembly (Part 1 of 2). . . . . . . . Power Supply Assembly (Part 2 of 2). . . . . . . . 9 LIST OF TABLES 8-24 8-26 8-26 8-28 8-34 7-37 7-38 7-39 7-39 7-40 7-41 7-42 7-43 7-44 7-45 7-46 1-1 1-2 2-1 2-2 4-1 7-1 7-2 LIST OF FIGURES 1-1 1-2 1-3 1-4 2-1 2-2 2-3 2-4 2-5 2-6 2-7 2-8 2-9 2-10 2-11 2-12 2-13 2-14 3-1 3-2 3-3 3-4 3-5 5-1 5-2 5-3 5-4 5-5 5-6 5-7 5-8 5-9 5-10 5-11 5-12 5-13 5-14 5-15 5-16 5-17 SCHEMATICS AND PC BOARD LAYOUTS Basing Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . 9-1 Repeater Interconnect Schematic . . . . . . . . . . . . 9-2 Backplane Schematic . . . . . . . . . . . . . . . . . . . . . 9-3 Backplane Board . . . . . . . . . . . . . . . . . . . . . . . . . 9-4 RF Interface Schematic. . . . . . . . . . . . . . . . . . . . 9-5 RF Interface Board . . . . . . . . . . . . . . . . . . . . . . . 9-6 Receiver Schematic. . . . . . . . . . . . . . . . . . . . . . . 9-7 Receiver Board . . . . . . . . . . . . . . . . . . . . . . . . . . 9-8 Receive/Transmit VCO. . . . . . . . . . . . . . . . . . . . 9-9 Exciter Schematic . . . . . . . . . . . . . . . . . . . . . . . 9-10 Exciter Board . . . . . . . . . . . . . . . . . . . . . . . . . . 9-11 75W Power Amplifier Schematic . . . . . . . . . . . 9-12 75W Power Amplifier Board . . . . . . . . . . . . . . 9-13 175W Power Amplifier Schematic . . . . . . . . . . 9-14 175W Power Amplifier Board . . . . . . . . . . . . . 9-15 175W Forward/Reverse Power Board . . . . . . . 9-16 Main Processor Card Schematic (1 of 2) . . . . . 9-17 Main Processor Card Schematic (2 of 2) . . . . . 9-18 Main Processor Card. . . . . . . . . . . . . . . . . . . . . 9-19 Main Audio Card Schematic (1 of 3) . . . . . . . . 9-20 Main Audio Card Schematic (2 of 3) . . . . . . . . 9-21 Main Audio Card Schematic (3 of 3) . . . . . . . . 9-22 Main Audio Card (Side 1). . . . . . . . . . . . . . . . . 9-23 Main Audio Card (Side 2). . . . . . . . . . . . . . . . . 9-24 Interface Alarm Card Schematic. . . . . . . . . . . . 9-25 Interface Alarm Card . . . . . . . . . . . . . . . . . . . . 9-26 Power Supply Schematic . . . . . . . . . . . . . . . . . 9-27 Power Supply Board Top View . . . . . . . . . . . . 9-28 Power Supply Board Bottom View. . . . . . . . . . 9-29 DC Filter Board. . . . . . . . . . . . . . . . . . . . . . . . . 9-30 Power Supply Battery Backup Bd Schematic. . 9-31 Power Supply Battery Backup Board . . . . . . . . 9-32 Revised January 2003 Part No. 001-3008-204NR Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 Active Repeater Alarms . . . . . . . . . . . . . . . . . . . 1-6 Output Voltages . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 Over Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 Repeater Setup Parameters . . . . . . . . . . . . . . . . . 4-2 Ceramic Chip Cap Identification . . . . . . . . . . . . 7-6 Chip Inductor Identification . . . . . . . . . . . . . . . . 7-6 vi Repeater Identification. . . . . . . . . . . . . . . . . . . . 1-1 Part Number Breakdown . . . . . . . . . . . . . . . . . . 1-1 Repeater Front View (With Cover Removed) . . 1-4 Repeater Back View . . . . . . . . . . . . . . . . . . . . . 1-4 Battery Backup Connector. . . . . . . . . . . . . . . . . 2-2 Temperature Sensor Cable. . . . . . . . . . . . . . . . . 2-2 Power Cable Connector And Schematic . . . . . . 2-3 Rack Mounted Repeaters . . . . . . . . . . . . . . . . . . 2-5 5-Channel Combining System . . . . . . . . . . . . . . 2-6 MPC Data Bus Switches . . . . . . . . . . . . . . . . . . 2-6 RJ-11 To BNC MPC Jumpers . . . . . . . . . . . . . . 2-7 Antenna Connections. . . . . . . . . . . . . . . . . . . . . 2-7 RJ-11 To BNC Adapter Module . . . . . . . . . . . . 2-7 Single Repeater Installation . . . . . . . . . . . . . . . . 2-8 Two-Repeater Installation . . . . . . . . . . . . . . . . . 2-8 Three Or More Repeaters Installation . . . . . . . . 2-9 Mixed Viking VX Repeater Installation . . . . . 2-10 Mixed Viking VX And CR1010 Installation. . 2-11 Programming Cable . . . . . . . . . . . . . . . . . . . . . . 3-1 Main Screen and Menu Flowchart. . . . . . . . . . . 3-3 Edit Menu Flowchart . . . . . . . . . . . . . . . . . . . . . 3-6 Hardware Menu Flowchart . . . . . . . . . . . . . . . . 3-9 Test Programming Flowchart . . . . . . . . . . . . . 3-12 Receiver Block Diagram . . . . . . . . . . . . . . . . . . 5-2 U202 Block Diagram . . . . . . . . . . . . . . . . . . . . . 5-2 Synthesizer Block Diagram . . . . . . . . . . . . . . . . 5-4 Exciter Block Diagram . . . . . . . . . . . . . . . . . . . 5-8 75W Power Amplifier Block Diagram . . . . . . 5-10 Power Amplifier Block Diagram. . . . . . . . . . . 5-12 RF Interface Board Block Diagram . . . . . . . . . 5-18 Power Supply Block Diagram . . . . . . . . . . . . . 5-20 No Load Charge Voltage vs. Temperature . . . 5-24 Backplane Connectors . . . . . . . . . . . . . . . . . . . 5-25 External Connector Board . . . . . . . . . . . . . . . . 5-26 U27 Block Diagram . . . . . . . . . . . . . . . . . . . . . 5-28 4 I/O J1 Alarm Outputs . . . . . . . . . . . . . . . . . . 5-37 4 I/O J2 Alarm Outputs . . . . . . . . . . . . . . . . . . 5-37 S500-S503 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-37 Alarm Example . . . . . . . . . . . . . . . . . . . . . . . . 5-38 Main Processor Card Block Diagram . . . . . . . 5-43 TABLE OF CONTENTS 5-18 5-19 5-20 6-1 6-2 6-3 6-4 6-5 6-6 6-7 6-8 6-9 6-10 6-11 Main Audio Card Logic Block Diagram . . . . . 5-44 Main Audio Card Audio Block Diagram . . . . . 5-45 Interface Alarm Card Block Diagram . . . . . . . 5-46 Receiver Alignment Points. . . . . . . . . . . . . . . . . 6-2 Receiver Test Setup . . . . . . . . . . . . . . . . . . . . . . 6-3 Exciter Alignment Points . . . . . . . . . . . . . . . . . . 6-5 Exciter Test Setup. . . . . . . . . . . . . . . . . . . . . . . . 6-6 75W Power Amplifier Alignment Points . . . . . . 6-8 75W RF Interface Board Alignment Points . . . . 6-8 75W Power Amplifier Test Setup . . . . . . . . . . . 6-9 175W Power Amplifier Alignment Points . . . . 6-11 175W RF Interface Board Alignment Points . . 6-11 175W Power Amplifier Test Setup . . . . . . . . . 6-12 S100 Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-17 6-12 6-13 6-14 6-15 6-16 6-17 6-18 6-19 7-1 7-2 7-3 7-4 7-5 vii New HSDB Switch Settings . . . . . . . . . . . . . . 6-17 Old HSDB Switch Settings . . . . . . . . . . . . . . . 6-18 J2 Terminal Block . . . . . . . . . . . . . . . . . . . . . . 6-18 Battery Revert Test Setup . . . . . . . . . . . . . . . . 6-18 Battery Charger Test Setup . . . . . . . . . . . . . . . 6-20 MAC Alignment Points Diagram . . . . . . . . . . 6-21 Main Processor Card Alignment Points Diag. 6-22 Interface Alarm Card Alignment Points Diag. 6-23 Lock Detect Waveform . . . . . . . . . . . . . . . . . . . 7-2 Modulus Control Waveform . . . . . . . . . . . . . . . 7-2 Power Supply Rear View . . . . . . . . . . . . . . . . . 7-4 Power Supply Front View . . . . . . . . . . . . . . . . . 7-4 3-Digit Resistor . . . . . . . . . . . . . . . . . . . . . . . . . 7-5 Part No. 001-2008-204NR Revised January 2003 TABLE OF CONTENTS TABLE OF CONTENTS (CONT’D) This page intentionally left blank. Revised January 2003 Part No. 001-3008-204NR viii INTRODUCTION AND OPERATION SECTION 1 INTRODUCTION AND OPERATION 1.1 SCOPE OF MANUAL 1.4 MODEL NUMBER BREAKDOWN This service manual provides installation, operation, programming, service, and alignment information for the Viking® VX LTR® Repeater, Part No. 242-2008-232/234. The following breakdown shows the part number scheme used for the Viking VX. 242-200 X- 2 3 X 8 = 800 MHz 9 = 900 MHz 1.2 REPEATER DESCRIPTION 2 = 75W 4 = 175W 3 = 800-900 MHz The VIKING VX repeater is designed for operation in a EFJohnson LTR system. It operates on the 800 MHz channels from 851-869 MHz (repeater transmit). The repeater receive frequencies are 45 MHz below these frequencies (806-824 MHz). Channel spacing is 25 kHz and RF power output is adjustable from 25 to 75 watts (Part No. 242-2008232) or 75-175W (Part No. 242-2008-234) with the high power amplifier. The accessories available for the Viking VX LTR repeater are listed in Table 1-1. A brief description of some of these accessories follows. This repeater is modular in design for ease of service. There are separate assemblies for the logic cards, receiver, exciter, power amplifier and power supply sections. 2000 Series Service Kit- This kit includes an extender card, extender cables, TIC bias cable and programming cable. These items are used when tuning the repeater and while troubleshooting. This repeater is programmed with a laptop or personal computer using the repeater software, Part No. 023-9998-297. Battery Backup Option - This option includes the +26V DC battery backup module that resides in the power supply and the necessary interconnect cabling to connect the repeater to the batteries (see Section 2.6). VIKING VX Figure 1-2 Part Number Breakdown 1.5 ACCESSORIES Companding Module - This enhances the receive and transmit audio when used in conjunction with the Telephone Interface Card (TIC). 1.3 REPEATER IDENTIFICATION Three Foot Cable - This is a 3’ RG-58 coax cable with BNC male connectors for the HSDB (High Speed Data Bus). The repeater identification number is printed on a label that is affixed to the inside of the repeater cabinet. The following information is contained in that number: Repeater Revision ID Letter 20XXX Manufacture Date Plant Warranty Number 24 2 A 12345 A Week Year Six Foot Cable - This is a 6’ RG-58 coax cable with BNC male connectors for the HSDB (High Speed Data Bus). Custom Frequency - This is a factory frequency programming and repeater setup. A= Waseca Figure 1-1 Repeater Identification PGMR 2000 Programming Software - 3.5" programming disk used to program the repeater. 1-1 Revised September 2002 Part No. 001-2008-204 INTRODUCTION AND OPERATION Table 1-1 Accessories Accessory 1.6 PRODUCT WARRANTY The warranty statement for this transceiver is available from your product supplier or from the Part No. 2-Wire Telephone Interface Card (TIC) 023-2000-370 1 2000 Series Service Kit 250-2000-230 Battery Back-Up Option2 023-2000-835 3 023-2000-194 RJ-11 to BNC adapter 3’ RG-58 BNC M-M HSDB cable 023-4406-505 6’ RG-58 BNC M-M HSDB cable 597-3001-214 Custom Frequency Programming & Setup 023-2000-100 2000 PGMR programming Software 023-9998-297 Service Microphone 589-0015-011 50 ohm Termination HSDB 023-4406-504 RF Reigniting Protectors4 Type-N model PD-395 (low pwr only) 585-0898-001 Polyphaser™ mode IS-CT50HN-MA 585-0898-003 Racks 7’ floor mount 19” open rack5 023-2000-216 5 7’6” floor mount 19” open rack 023-2000-217 023-2000-218 8’ floor mount 19” open rack5 AC Power Distribution AC Power Strip 115V AC6 597-1004-010 6 023-2000-212 AC Power Strip 230V AC Duplexer7 585-1157-101 1 Includes: extender card, extender cables, TIC bias cable and programming cable kit. 2 +26V DC input with cable 3 Required when mixing 8000/2008 or when using Viking Networking products. One per station. 4 1-lightning protector per antenna. 5 Includes accessories, setup and test (accessories include all mounting hardware, rack ground bar and wire to repeaters. 6 1-per 3 repeaters Low Power 1-per 2 repeaters High Power. 7 Telewave TPCD-8626HP high power duplexer, 7/16” DIN connectors on Tx and antenna ports. N-F on Rx port. Warranty Department E.F. Johnson 299 Johnson Avenue, P.O. Box 1249 Waseca, MN 56093- 0514 This information may also be requested by phone from the Warranty Department as described in Section 1.7. The Warranty Department may also be contacted for Warranty Service Reports, claim forms, or any questions concerning warranties or warranty service. 1.7 FACTORY CUSTOMER SERVICE The Customer Service Department of the E.F. Johnson Company provides customer assistance on technical problems and the availability of local and factory repair facilities. Regular Customer Service hours are 7:30 a.m. - 5:30 p.m. Central Time, MondayFriday. A technical support subscription service is available or support can be purchased on an as-needed basis. The Customer Service Department can be reached using the following telephone numbers: Toll-Free: 1-800-328-3911 FAX: (507) 835-6969 E-Mail: [email protected] You can also e-mail a person directly if you know their first initial/last name (example: [email protected]). NOTE: Emergency 24-hour technical support is also available at the 800 and preceding numbers during off hours, holidays, and weekends. Service Microphone - This is a speaker and microphone combination that plugs into the MAC connectors. The microphone provides local audio and push-totalk, while the speaker provides local audio adjusted with the volume control. When your call is answered at the E.F. Johnson Company, you will hear a brief message informing you of numbers that can be entered to reach various departments. This number may be entered during or after the message using a tone-type telephone. If you have a pulse-type telephone, wait until the message is finished and an operator will come on the line to assist you. When you enter some numbers, another number RF Lightning Protector - This accessory provides lightning, static and surge protection on the AC power line. This line protector is rack mounted with multiple outlets. Revised September 2002 Part No. 001-2008-204 1-2 INTRODUCTION AND OPERATION exchange units or if the Field Service Department wants to be aware of a specific problem. If you have been given an RA number, reference this number on the Factory Repair Request Form sent with the unit. The repair lab will then contact the Field Service Department when the unit arrives. is requested to further categorize the type of information you need. You may also contact the Customer Service Department by mail. Please include all information that may be helpful in solving your problem. The mailing address is as follows: For additional information on factory service, the Depot Service Department can be contacted at the following E-mail address: E.F. Johnson Company Customer Service Department 299 Johnson Avenue P.O. Box 1249 Waseca, MN 56093-0514 [email protected] 1.9 REPLACEMENT PARTS 1.8 FACTORY RETURNS Replacement parts can be ordered directly from the Service Parts Department. To order parts by phone, dial the toll-free number as described in Section 1.7. When ordering, please supply the part number and quantity of each part ordered. E.F. Johnson dealers also need to give their account number. If there is uncertainty about the part number, include the designator (C512, for example) and the model number of the equipment the part is from. Repair service is normally available through local authorized E.F. Johnson Land Mobile Radio Service Centers. If local service is not available, the equipment can be returned to the factory for repair. However, it is recommended that you contact the Customer Service Department before returning equipment. A service representative may be able to suggest a solution to the problem making return of the equipment unnecessary. You may also send your order by mail or FAX. The mailing address is as follows and the FAX number is shown in Section 1.7. Be sure to fill out a Factory Repair Request Form #271 for each unit to be repaired, whether it is in or out of warranty. These forms are available free of charge by calling Customer Service (see Section 1.7) or by requesting them when you send a unit in for repair. Clearly describe the difficulty experienced in the space provided and also note any prior physical damage to the equipment. Include this form in the shipping container with each unit. Your telephone number and contact name are important as there are times when the technicians may have specific questions that need to be answered in order to completely identify and repair a problem. E.F. Johnson Company Service Parts Department 299 Johnson Avenue P.O. Box 1249 Waseca, MN 56093-0514 1.10 INTERNET HOME PAGE The E.F. Johnson Company has a site on the World Wide Web that can be accessed for information on the company about such things as products, systems, and regulations. The address is http://www.efjohnson.com. When returning equipment for repair, it is also recommended that you use a PO number or some other reference number on your paperwork in case you need to call the repair lab about your unit. These numbers are referenced on the repair order and make it easier and faster to locate your unit in the lab. 1.11 SOFTWARE UPDATES/REVISIONS Return Authorization (RA) numbers are not necessary unless you have been given one by the Field Service Department. RA numbers are required for All inquiries concerning updated software, its installation and revisions should be directed to the Customer Service Department (see Section 1.7). 1-3 Revised September 2002 Part No. 001-2008-204 INTRODUCTION AND OPERATION Interface Alarm Card Main Audio Card Intfc Bd Main Processor Card Rx/ Exciter PA Card Rack Slide-Out RF Unit Figure 1-3 Repeater Front View (With Cover Removed) Ground Lug Terminal Blocks Data Bus Jacks Receive Antenna Jack Rx/ Slide-Out Power Supply Transmit Antenna Jack Figure 1-4 Repeater Back View 1.12 REPEATER OPERATION directly from the serial card through an interconnect cable to the COM1 or COM2 port. 1.12.1 MAIN PROCESSOR CARD (MPC) • • Programming Jack J1 provides input connection from the computer and the “flash memory” in the MPC. The programming information in an IBM® PC programs the MPC Revised September 2002 Part No. 001-2008-204 Reset S1 provides a manual reset of the Main Processor Card (MPC). A manual reset causes a complete power-up restart. 1-4 INTRODUCTION AND OPERATION • • Display and LEDs Each combination of DS1 display read-out and CR4/CR5 indication refers to an active alarm. Refer to Table 1-2 for alarms and definitions. LED indications: CR1 is blinking; MPC is operational, CR2 on; high power, off is low power and CR5 on; indicates an LTR Repeater. Ground J103 is connected to ground for test equipment when monitoring test point J100. 1.12.3 INTERFACE ALARM CARD (IAC) • Alarms Voltage Test Output J502 provides a +15V test point on the IAC. • When the repeater is in the Test mode, safety measures are disabled. Therefore, if the Repeater is keyed for an extended period and the power amplifier temperature increases, thermal shutdown does not occur. There are pop-up windows that appear in the Test mode screens to alert the user that there is an alarm and action should be taken. An example of this type of alarm follows. Ground J501 is connected to ground for test equipment when monitoring voltage test point J502. • A-D Level Test Point J500 provides a test point to monitor audio and data levels, AC fail and thermal sensor. RF Thermal Sense Alarm Condition Exists • Power Supply On/Off Switch NOTE: Safety measures are disabled S508 turns the power supply DC voltages on and off from the IAC in the front of the repeater. Ok 1.12.2 MAIN AUDIO CARD (MAC) • • CR501 indicates the +5V supply is at normal level and applied to the IAC. CR524 indicates -5V supply is at normal level and applied to the IAC. CR523 indicates the +15V accessory supply is at normal level. CR525 indicates that the +15V supply is at normal level and applied to the IAC. External Speaker Jack J104 provides repeater audio output to an external speaker. The local volume control adjusts the volume level of this speaker. • Power Indicator Speaker/Microphone Jacks • J102 provides audio input from a microphone. J101 provides the receive audio to the microphone. CWID Indicator R236 provides control of the receive audio output to J101 and J104. Turning this control clockwise past the detent applies voltage to the local audio amplifier. Indicates that the CW Identification is being transmitted on the lowest-frequency repeater. The CWID is a continuous-wave (CW) transmission of the station call letters in Morse Code to satisfy the station identification requirement. The CWID is programmed into the repeater memory. This indicator also is used when an alarm is transmitted with Morse code. • • • Local On/Off/Volume Control A D Level Test Point J100 provides audio/data level output for test level checks. Hang Indicator Indicates that the hang word is being transmitted by the repeater. This word is transmitted on calls in which the channel is held for the duration of the call 1-5 Revised September 2002 Part No. 001-2008-204 INTRODUCTION AND OPERATION Table 1-2 Active Repeater Alarms Alarm No. DS1 CR3 CR4 Definition 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 32 33 34 35 36 37 38 39 40 41 42 0 1 2 3 4 5 6 7 8 9 A B C D E F 0 1 2 3 4 5 0 1 2 3 4 5 6 7 8 9 A Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off On On On On On On On On On On On On On On On On On On On On On On On On On On On On On On On On On Off Off Off Off Off Off On On On On On On On On On On On Test Mode IAC input 1 Active IAC input 2 Active IAC input 3 Active IAC input 4 Active IAC input 5 Active IAC input 6 Active IAC input 7 Active IAC input 8 Active MAC Processor Alarm HSDB Processor/Cable Alarm IRDB Cable Alarm RNT/CIM Channel Problem Alarm TIC Processor Alarm MMC Processor Alarm VNC Alarm AC Power Failure Battery Power Failure Power supply thermal sense Fan 1 current out of specification Fan 2 current out of specification IAC mismatch RF shutdown RF Half Power Mode Thermal sense in RF portion RF Finals 1-2 power out failure RF Finals 3-4 power out failure RF VSWR Failure Normal Synthesizer Tx Lock failure Normal Synthesizer Rx Lock failure HS Synthesizer Tx Lock failure HS Synthesizer Rx Lock failure RF Quarter Power Alarm • and not just for the duration of the transmission. The hang word tells the mobiles to stay on the same channel and not re-access the system when responding to a call. • Xmit Indicator This indicates that the repeater transmitter is keyed by the logic. Switch Call Indicator 1.12.4 POWER SUPPLY Not used in the LTR repeater. • The 2000 Series Repeater Power Supply is a quad output 800W supply with power factor correction. A battery back-up module, PN 023-2000-830, can be added to the power supply to provide automatic battery revert in the event of AC power failure (see Section 2.6). The Battery Back-Up module charges the Mobile Call Indicator Mobile-to-repeater transmission in progress is indicated by the Mobile Call Indicator. Revised September 2002 Part No. 001-2008-204 1-6 INTRODUCTION AND OPERATION batteries when AC is present at the power supply (see Sections 2.5 and 7.5). 1.13.3 INTER-REPEATER DATA COMMUNICATION 1.13 REPEATER INFORMATION Data communication between VIKING VX and LTR repeaters at a site is via a high-speed data bus. This bus cable is installed in a daisy-chain manner between repeaters. If both VIKING VX and LTR repeaters are located at a site, 20 repeaters can be interconnected. Refer to Section 2.10 for information on connecting the data bus. 1.13.1 INTRODUCTION NOTE: The Viking VX does not require a separate LTR logic drawer. The repeater model used in an LTR system is determined by frequency range. 800 MHz systems use the VIKING VX (-232/-234) or LTR 8000s, UHF use 1010s, and VHF use 1100s. Repeaters operate on a single frequency (one repeater is required for each channel). The MPC in each repeater performs all control and signaling functions on that channel. Information is exchanged between repeaters via a highspeed data bus (modular cable). No system controller is required. 1.13.4 MOBILE TRANSCEIVERS The mobile and handheld transceivers used in an LTR system must be compatible with the type of signaling in use and also the frequency range. 1.14 REPEATER DATA BUS SIGNALING 1.14.1 GENERAL Optional accessories, such as the Telephone Interconnect Card (TIC) can be installed in the repeater and the ID Validator drawer can be installed in the repeater rack. Refer to Johnson LTR ID Validator Manual, Part No. 001-4408-501 and Johnson Telephone Interconnect Card Manual, Part No. 004-2000-370 for detailed information. A single-line serial data bus interconnects the logic units of all the LTR repeaters at the site. The first repeater powered on generates the synchronization pulse that is used by all other repeaters to determine their time slot on the data bus. If all repeaters are powered on at the same time, the lowest numbered repeater generates the synchronization pulse. There are 21 slots with 1-20 used for repeater reporting and 21 used by the ID Validator (see Section 1.14.3). The time slot used by a repeater is determined by the number assigned to that repeater by the programming in the MPC. Repeater 1 uses time slot 1, repeater 5 uses time slot 5, and so on. The data rate on the repeater data bus is 18,750 bits per second. 1.13.2 HOME REPEATERS All mobiles have one of the site repeaters assigned as its “Home” repeater. This is the repeater from which it receives most of its control information. When a mobile is not placing or receiving a call, it is always monitoring its Home repeater to determine which channel is free and if it is being called by another mobile. In its time slot, each repeater places information on the data bus indicating its status. If a repeater is not busy, only start bits appear in its slot. If a repeater is busy, it places in its slot the Home repeater and ID code of the mobile receiving the call on that repeater. If a repeater number is unassigned, nothing appears in that time slot. The Home repeater is always used to make a call unless it is busy. When the Home repeater is busy, any other repeater in the site may then be used. Up to 250 ID codes are assigned to each repeater. An ID code and Home repeater number are the “address” of the mobiles in the system. Therefore, up to 1250 separate addresses can be assigned in a 5-repeater system and up to 5000 can be assigned in a 20-repeater system. An ID code may be assigned to an individual mobile or a group of mobiles as required. 1.14.2 MOBILE DATA MESSAGE ORDER Each repeater monitors all the time slots on the repeater data bus. If it detects its number in another time slot, it begins transmitting an additional data message to its mobiles. This message tells mobiles 1-7 Revised September 2002 Part No. 001-2008-204 INTRODUCTION AND OPERATION combinations possible with a 20-channel system. Each combination is programmed as either valid or invalid. Information in the twenty time slots on the repeater data bus is monitored. If an invalid home repeater/ID code combination is detected, the ID Validator places in time slot 21 the number of the repeater being used by the invalid mobile and also the ID code. When a repeater detects its number in slot 21, it transmits the turn-off code (31) to the mobile receiving the call. That mobile then squelches and resumes monitoring its home channel. This effectively disables the invalid mobile because it cannot talk to anyone. When the turn-off code is sent, the repeater places “21” in the repeater position of its time slot to indicate to the ID validator that turn-off has occurred. programmed to detect that ID code to go to that repeater to receive a call. This additional message continues for as long as the mobile is transmitting on the other repeater. The sequence of data messages transmitted on a home repeater is as follows: Every third message is to the mobile currently receiving a call on that repeater. Then alternating between these messages are messages to its mobiles that have been trunked to other repeaters. For example, assume that five different mobiles on a five-repeater system are making calls. If all have Repeater 1 as their home channel (not very likely in actual practice), the data message order on Repeater 1 is as follows: 1 2 3 1 4 5 1 2 3 and so on. 1.14.3 ID VALIDATOR OPERATION If the ID Validator is used, it is programmed with the status of up to all 5000 home repeater/ID code Revised September 2002 Part No. 001-2008-204 1-8 INTRODUCTION AND OPERATION 2008 REPEATER SPECIFICATIONS GENERAL1 Frequency Range Dimensions AC Voltage/Frequency AC Current (Low Power) AC Current (High Power) AC Input Power (Low Power) AC Input Power (High Power) DC Current at 26.5V DC (Low Power) DC Current at 26.5V DC (High Power) Number of Channels Channel Spacing Channel Resolution Temperature Range Duty Cycle FCC Type Acceptance FCC Compliance 806-824 MHz Receive, 851-869 MHz Transmit 9.125" H x 17" W x 20.9" D 100-240V AC/50-60 Hz 0.40A (Standby), 1.7A (25W), 2.8A (75W) 0.40A (Standby), 3.8A (75W), 5.8A (175W) 45W (Standby), 199W (25W), 328W (75W) 45W (Standby), 445W (75W), 680W (175W) 5.2A (25W), 9.8A (75W) 11.5A (75W), 19.5A (175W) 1 (Synthesized, programmable) 25 kHz 12.5 kHz –30°C to +60°C (–22°F to +140°F) Continuous ATH2422008, ATH2422008-1 Parts 15, 90 RECEIVER 12 dB SINAD 20 dB Quieting Signal Displacement Bandwidth Adjacent Channel Rejection Intermodulation Rejection Spurious & Image Rejection Audio Squelch Sensitivity Audio Response Audio Distortion Local Audio Power Audio Sensitivity Hum & Noise Ratio Frequency Spread Frequency Stability 0.35 µV 0.50 µV ±2 kHz –85 dB –80 dB –90 dB 12 dB SINAD +1/–3 dB TIA Less than 3% at 0.5W/16 ohms 0.5W/16 ohms ±1.5 kHz –45 dB 6 MHz ±1 PPM –30°C to +60°C (–22°F to +140°F) TRANSMITTER RF Power Out (Low Power) RF Power Out (High Power) Spurious Emissions Harmonic Emissions Audio Deviation LTR Data Deviation CWID Deviation Repeat Deviation Audio Response Audio Distortion Hum & Noise (TIA) Frequency Spread Frequency Stability Emission Designators 75W (Default setting), 25W (Variable Set Point) 175W (Default setting), 75W (Variable Set Point) –90 dBc –90 dBc ±3.5 kHz ±1 kHz ±2 kHz ±1.5 kHz +1/–3 dB TIA Less than 2% –45 dB 6 MHz ±1 PPM –30°C to +60°C (–22°F to +140°F) 14K0F3E, 16K0F3E, 14K0F3D, 16K0F3D, 14K0F1D, 16K0F1D 1. These general specifications are intended for reference and are subject to change without notice. Contact the Systems Applications consultants for guaranteed or additional specifications. 1-9 Revised September 2002 Part No. 001-2008-204 INTRODUCTION AND OPERATION This page intentionally left blank. Revised September 2002 Part No. 001-2008-204 1-10 INSTALLATION SECTION 2 INSTALLATION 2.1 INTRODUCTION NOTE: If the Repeater is installed in an area that exceeds these environmental conditions, the site should be equipped with air filters to remove dust and dirt that could cause the equipment to overheat. The cabinets and filters should be placed on a maintenance schedule. Information in this section tells how to set up the repeater for operation in an LTR system. It is assumed that the repeater has been previously aligned at the factory or as described in the alignment procedure in Section 6. When the repeaters are installed in an environment that contains small airborne particles, e.g. grain dust or salt fog, the repeater cabinets need to be sealed. A heat exchanger, i.e. air conditioner, is then required to cool the cabinets. The air conditioners must be suited for the environment. Each low power repeater (75W) requires >1200 BTU/hr dissipation to maintain exterior cabinet temperature. Each high power (160W or 175W) requires >2100 BTU/hr dissipation to maintain exterior cabinet temperature. Even though each repeater is thoroughly aligned and tested at the factory, it is good practice to check performance before it is placed in service. This ensures that no damage occurred during shipment and that the repeater is otherwise operating properly. Performance testing is described in Sections 6.2, 6.3, 6.4, and 6.5. 2.2 SITE PREPARATION AND ANTENNA INSTALLATION Site preparation and antenna installation are not within the scope of this manual. Basic installation requirements are discussed in the “Dealer Guide To Site Preparation”, Part No. 004-8000-100. Factory installation is also available. Contact your EFJohnson representative for more information. 2.4 VENTILATION The RF modules and the power supply are equipped with fans, controlled by thermostats, that force air through the equipment for cooling. The air flow is from the front to the back of the equipment. This permits the Repeaters to be stacked or rack mounted (see Figure 2-4). There are a few considerations when installing Repeaters to provide adequate air circulation. 2.3 ENVIRONMENT The following conditions should be considered when selecting a site for the Repeater. 1. The Repeaters should be mounted with a minimum of 6 inches clearance between the front or back of the cabinet for air flow. The power supply requires a minimum of 18 inches at the back of the Repeater for removal. Operating Temperature –30°C to +60°C (–22°F to +140°F). Humidity. NOTE: Repeaters should not touch. Leave a minimum of one empty screw hole (approximately 1/2”) between repeaters vertically especially for bottom ventilation slots in high power repeaters. Less than 95% relative humidity at 50°C. Air Quality. For equipment operating in a controlled environment with the Repeaters rack mounted, the airborne particles must not exceed 30 µg/m3. For equipment operating in an uncontrolled environment with the Repeaters rack mounted, the airborne particles must not exceed 100 µg/m3. 2-1 • Cabinet enclosures must provide air vents for adequate air circulation. • Temperature and humidity must be considered when several Repeaters are installed at a site. This might require air conditioning the site. Revised September 2002 Part No. 001-2008-204 INSTALLATION 2.5 AC POWER temperature sensor connection is also provided. The temperature sensor cable is shown in Figure 2-2. LED indicators are provided to show Reverse Battery connection, Charger On/Off and Battery Fault. The AC power source to the Johnson Viking VX Repeater can be 120V AC or 240V AC. Nothing need be done to the power supply for 240V AC operation. However, a 240V AC outlet requires that the 120V AC power plug be replaced. A locking AC power cord is provided for the supply. CHARGER ACTIVE SWITCH CHARGER ON BATTERY FAULT The 120V AC cord is a standard 3-wire grounded cord used with a standard AC wall outlet. The outlet must be capable of supplying a maximum of 328W (232) or 680W (-234). With the nominal 120V AC input, the source must supply 3A for each 75W repeater or 6A for each 175W repeater and should be protected by a circuit breaker. It is recommended that all of the repeaters in a rack should not be on the same breaker in order to provide one operational repeater in the event a breaker trips. An AC surge protector is recommended for all equipment. REVERSE BATTERY Figure 2-1 Battery Backup Connector TEMP WHT Each Repeater requires an outlet, so for a 5channel system, a minimum of 5 outlets is required. An additional three outlets should be added for test equipment. The outlets must be within 3 feet of each Repeater cabinet. Future system expansion should be considered when electrical work is being planned for the initial system. GND BLK NEGATIVE BATTERY TERMINAL Figure 2-2 Temperature Sensor Cable The Viking VX Repeater power supply can be equipped with an optional 24V DC back-up in the event of AC power failure. Since the transmitter will remain on full power, if desired, the DC power source must have a current capability of about 15A per 75W repeater (25A per 175W repeater) or 75A for 5-75W repeaters (125A for 5-175W repeaters). The multicoupler requires another 0.5A for a total system requirement at 24V DC of 75.5A for 75W repeaters (125.5A for 175W repeaters). 2.7 800W POWER SUPPLY The power supply has four voltage output levels (see Table 2-1). Each voltage is set to ±1% at +25°C (+77°F). The output of this supply is capable or running any 2000 series repeater. Each output is overload protected such that the power supply current limits and automatically resets when the overload is removed (see Table 2-1). 2.6 BATTERY BACKUP Each output is over voltage protected such that the power supply shuts down when an over voltage condition exists, usually when a component in the supply has failed (see Table 2-2). The power supply must be manually reset by toggling the Enable Line or removing AC power for more than 10 seconds. If the power supply is equipped with battery backup, screw lugs are provided on the front of the power supply for battery connections (see Figure 2-1). A switch is provided for charging the battery or can be off if a separate battery charger is used. A battery Revised September 2002 Part No. 001-2008-204 2-2 INSTALLATION BACKPLANE 1 4 7 2 5 8 3 6 9 J2 A B C POWER HARNESS +26.5V GROUND TO RFIB +15V 1 J2 2 3 4 A 5 2 1 10 4 7 3 11 5 8 B 12 6 9 6 AC FAIL IN 2 POWER SWITCH THERMAL SENSOR 1 4 N/C 7 8 5 +15V 3 N/C 9 C 10 11 TO REPEATER BACKPLANE 9 N/C 6 +5V 8 -5V 12 7 Figure 2-3 Power Cable Connector And Schematic Table 2-1 Output Voltages Voltage Current Wattage +26.5V 22A 583W +15V 5A 75W +5.2V 5A 26W -5V 1A 5W AC Input Requirements AC Input Voltage: Line Frequency: AC In-rush: Overall Efficiency: Lightning protection: Power Factor: Brown Out Voltage: Temperature Power factor correction per IEC555. The Power supply has the following safety agency approvals pending: UL1950, CSA22.2-950, TUV EN60950 (IEC950) Table 2-2 Over Voltage Voltage Range +26.5V +32V to +33V +15V +16V to +18V +5.2V +6V to +7V -5V -6V to -7V 100-240V AC 50-60 Hz 60A maximum >70% at 100V AC >80% at 240V AC 6kV for < 1ms >0.97 at full load 80V AC –30°C - +60°C (full power) When the AC input voltage is below 90V AC, the maximum output power is decreased to keep the input current constant. If a battery back-up is installed, the batteries take over when the AC input voltage falls below 80V AC (dependant on power output). The AC input connector is an IEC connector equipped with a locking mechanism. 2-3 Revised September 2002 Part No. 001-2008-204 INSTALLATION Secondary protection (other than grounding) provides the equipment protection against line transients that result from lightning. There are two types of secondary protection, RF and Telephone Line. Use the same wire sizes as specified for coaxial cables for any ground connections required by the secondary protectors. The operating temperature range is -30°C to +60°C (-22°F to +140°F), i.e. the same as the repeater. The fan is thermostatically controlled by the internal temperature. When the internal heatsink temperature reaches +45°C (113°F) the fan turns on. When the heatsink temperature drops below +35°C (95°F) the fan turns off. If the internal heatsink temperature reaches +90°C (+194°F) the power supply turns off until the heatsink temperature drops below +85°C (+185°F). The over-temperature shutdown and restart are automatic. • RF An RF protector keeps any lightning strike to the antenna feed line or tower from damaging the Repeaters. Install this protection in-line with the combiner and antenna feed line. 2.8 GROUNDING CAUTION RF protectors are selected by calculating the maximum instantaneous voltage at the output of the combiner. Do this by using the following equation. Proper site grounding and lightning protection are very important to prevent permanent damage to the repeater. Vp = 1.414 ( X ) ( P ( 50 ) ) where: VP = Voltage at the output of the combiner. P = repeater output in watts As in any fixed radio installation, measures should be taken to reduce the possibility of lightning damage to the Viking VX equipment. Proper grounding eliminates shock hazard, protects against electromagnetic interference (EMI) and lightning. X= 1.05 1.09 1.13 1.17 1.20 1.30 Ground each piece of equipment separately. Do not ground one piece of equipment by connecting it to another grounded piece of equipment. A good DC ground must be found or created at the site. Rooftop site grounds can be researched through the building management or architects. Tower site grounds must be made with grounding rods. The many techniques for providing adequate grounds for towers and poles and for installing building ground bus lines are beyond the scope of this manual. Refer to National Electrical Code article 250 “Grounding Techniques,” article 800 “Communications Systems” and follow local codes. for VSWR= 1.10 : 1 1.20 : 1 1.30 : 1 1.40 : 1 1.50 : 1 1.86 : 1 Example: Repeater power output of 60W with a VSWR of 1.3 : 1 (for this VSWR, X = 1.13): Vp = 1.414 ( 1.13 ) ( 60 ( 50 ) ) Vp = 1.59782 ( 60 ( 50 ) ) Vp = 1.59782 ( 54.772256 ) Vp = 87.52V • Telephone Line The ground bus should be routed to the floor area within 5 feet of the system with a runner of 6 AWG or larger solid copper wire or 8 AWG stranded copper wire. There are four types of protection suppressors for telephone lines; Gas Tube, Silicon Avalanche Diode, Metal Oxide Varistor and Hybrid. The outer conductor of each transmission line at the point where it enters the building should be grounded using 6 AWG or larger solid copper wire or 8 AWG stranded wire. The hybrid protector is ideal for EFJohnson equipment, and is strongly recommended. A hybrid suppressor combines several forms of protection not available in just one type of device. For example, a Revised September 2002 Part No. 001-2008-204 2-4 INSTALLATION high-speed diode reacts first, clamping a voltage strike within 10 ns, a heavy duty heat coil reacts next to reduce the remainder of the current surge, and a highpowered three-element gas tube fires, grounding Tip and Ring. Protection Guidelines Follow these guidelines for grounding and lightning protection. Each Repeater installation site is different; all of these may not apply. • Ensure that ground connections make good metalto-metal contact (grounding rod, grounding tray, metal conduit) using #6 gauge solid wire or braided wire straps. • With surge protectors, ensure that ground wires go directly to ground, and not through other equipment. • Run the ground wire for RF coax protectors directly to ground. • With coax protectors, ensure maximum instantaneous voltage does not exceed the rated voltage. • Do not run ground wires parallel to any other wiring (e.g. a ground wire parallel to a telephone line), except other ground wires. • Double check all equipment for good ground and that all connections are clean and secure . 2.9 UNPACKING AND INSPECTION EFJohnson ships the Repeater securely crated for transportation. When the Repeater arrives, ensure the crates remain upright, especially if storing the crates temporarily. When unpacking the Repeater, check for any visible damage or problems caused by shipping. If there is obvious damage from shipping mishaps, file claims with the carrier. If there appears to be any damage caused before shipping, file a claim with EFJohnson. Contact Customer Service for assistance (see Section 1.7). Figure 2-4 Rack Mounted Repeaters 2-5 Revised September 2002 Part No. 001-2008-204 INSTALLATION T/R ANTENNA RECEIVER 1 TRANSMITTER 1 DUPLEXER RECEIVER 2 RECEIVER 3 TRANSMITTER 2 RECEIVER MULTICOUPLER BANDPASS FILTER TRANSMITTER COMBINER RECEIVER 4 TRANSMITTER 3 TRANSMITTER 4 PREAMPLIFIER RECEIVER 5 TRANSMITTER 5 Figure 2-5 5-Channel Combining System servicing LTR 8000 repeaters, other Viking VX repeaters that use Viking VNC cards, or an ID Validator must also use the adapter module. The BNC Adapter Module is installed on the back of the Viking VX repeater cabinet (see Figures 2-13 and 2-14). If everything appears undamaged, remove the Repeater equipment from the crate, using normal precautions for unpacking. NOTE: Do not discard the packing materials. If you must return an item; use the same packing materials and methods (including static protective bags for circuit cards) to repack the equipment. You are responsible for proper repacking. EFJohnson cannot be responsible for damage to equipment caused by negligence. Systems constructed only with LTR Viking VX repeaters that have Version 202 or later HSDB software (see Section 3.5.4) and do not use VNC cards can be connected directly to the HSDB from the RJ-11 jack on the back of the repeater. 2.10.1 MPC DATA BUS SWITCH SETTINGS NOTE: Repeaters should not touch. Leave a minimum of one empty screw hole (approximately 1/2”) between repeaters vertically especially for bottom ventilation slots in high power repeaters. Switch settings on the MPC for the two types of installations require S2 and S3 sections to be switched as indicated in Figure 2-6. NOTE: Each repeater should be grounded separately by connecting a ground bus from the ground lug on the back side of the RF module to the ground bar on the rack (see Figure 2-8). ONLY VIKING VX REPEATERS (CENTER REPEATERS) 2.10 REPEATER DATA BUS INSTALLATION Viking VX repeaters with High Speed Data Bus (HSDB) software Version 201 or earlier (reference U14 label) installed on the MPC board must use the optional RJ-11 to BNC Adapter Module (see Table 1-1 and Figure 2-7) to connect the HSDB. Any Viking VX repeater (regardless of the HSDB software version, see Section 3.5.4) that connects to a HSDB that is also Revised September 2002 Part No. 001-2008-204 ONLY VIKING VX END REPEATERS Figure 2-6 MPC Data Bus Switches 2-6 INSTALLATION 2.10.2 MPC DATA BUS JUMPER SETTINGS depends on the type of combiner used. If it has a loss of 3 dB, power output to the antenna is reduced by half. Refer to Figure 2-7 for crystal selection and HSDB Code selections jumper placement. GROUND • • J5, pins 2-3 select 12 MHz crystal for LTR J4, pins 3-4 connect EPROM U14, pin 27 (A14) to +5V for LTR single-ended 5V data bus. J5 TRANSMIT ANTENNA CONNECTOR RECEIVE ANTENNA CONNECTOR Figure 2-8 Antenna Connections J4 Figure 2-7 RJ-11 To BNC MPC Jumpers BLU Jumper J4 must be placed with the following guidelines (see Figure 2-7): • PIN 5 PIN 6 HSDB- HSDB+ YEL J4, pins 3-4 for operation with the RJ-11 to BNC adapter module and mixed systems (2008 and 8000) with any version of HSDB software. BLK • • J4, pins 3-4 for operation with the RJ-11 to BNC adapter module with 2008 only systems with any version of HSDB software. PIN 1 PIN 2 TLA- TLA+ ORN J4, pins 5-6 for operation with the RJ-11 to RJ-11 cable with 2008 only systems with Version 202 or later HSDB software. GRN PIN 3 PIN 4 IRDB- IRDB+ RED 2.11 CONNECTING RECEIVE AND TRANSMIT ANTENNAS Receive and Transmit antenna connector locations are shown in Figure 2-8. Although each transmitter and receiver could be connected to a separate antenna, this is usually not done because of the large number of antennas required by a multiple repeater installation. Therefore, an antenna combining system is usually used. An example of a combining system for a five-channel system is shown in Figure 2-5. The amount of power loss introduced by a combiner PIN 1 ORN PIN 2 BLK PIN 3 RED PIN 4 GRN PIN 5 YEL PIN 6 BLU PIN 7 GRY PIN 8 BRN Figure 2-9 RJ-11 To BNC Adapter Module 2-7 Revised September 2002 Part No. 001-2008-204 INSTALLATION Figure 2-10 Single Repeater Installation Figure 2-11 Two-Repeater Installation Revised September 2002 Part No. 001-2008-204 2-8 INSTALLATION END REPEATER MIDDLE REPEATERS END REPEATER Figure 2-12 Three Or More Repeaters Installation 2-9 Revised September 2002 Part No. 001-2008-204 INSTALLATION HSDB VERSION 202 OR LATER EARLIER HSDB VERSIONS S3 S3 2 1 3 2 1 4 ON 4 3 6 5 2 1 S2 S2 4 ON 3 2 1 1 S3 2 S2 3 4 ON 2 1 2 4 3 5 6 7 4 ON S2 1 2 4 3 S3 7 8 ON S2 50 OHM TERMINATION S2 1 3 4 ON 1 2 3 4 5 6 7 2 3 4 ON 1 2 3 4 8 ON S3 S3 6 5 8 ON 50 OHM TERMINATION 2 3 S2 S3 1 8 ON 7 S2 S3 1 6 5 8 ON 7 S3 S3 4 3 S2 Figure 2-13 Mixed Viking VX Repeater Installation Revised September 2002 Part No. 001-2008-204 2-10 S2 5 6 7 8 ON INSTALLATION LOGIC RECEIVER EXCITER 1 2 3 4 ON 1 2 3 S3 4 5 6 7 8 ON S2 ID VALIDATOR OPTIONAL 1 2 3 4 ON 1 2 3 S3 4 5 6 7 8 ON 50 OHM TERMINATION S2 50 OHM TERMINATION LOGIC RECEIVER EXCITER 1 2 S3 3 4 ON 1 2 3 4 5 6 7 8 ON S2 Figure 2-14 Mixed Viking VX And CR1010 Repeater Installation 2-11 Revised September 2002 Part No. 001-2008-204 INSTALLATION This page intentionally left blank. Revised September 2002 Part No. 001-2008-204 2-12 SOFTWARE DESCRIPTION SECTION 3 SOFTWARE DESCRIPTION 3.1 GENERAL 3.1.3 COMPUTER DESCRIPTION 3.1.1 INTRODUCTION The programming software is designed to run on an IBM PC or compatible computer that meet the following minimum requirements. The EFJohnson Viking VX Repeater Programming Software, Part No. 023-9998-297, is supplied on 3.5 inch disk. This software uses an IBM® or compatible personal computer capable or running MS-DOS (it is not a Windows program). The programming data is stored in an EEPROM memory device on the Main Processor Card (MPC). The computer is connected to the repeater MPC using a special interconnect cable (see Section 3.1.3). • • • • • One 3.5" high density disk drive 640K of memory MS-DOS version 2.0 or higher One serial port Monochrome or color monitor and video card Although the program uses color to highlight certain areas on the screen, a monochrome (black and white) monitor or LCD laptop also provide satisfactory operation. 3.1.2 PROGRAMMING AND ALIGNMENT SOFTWARE An available serial port is required to connect the repeater to the computer. This port is standard with most computers. A programming cable similar to that shown below is required to connect the serial port to the MPC of the repeater. A DB-9 F to 8-pin modular adapter connects to the serial port, and an interconnect cable with an 8-pin modular connector on each end connects from this adapter to the MPC. These components are included in Programming Cable Kit, Part No. 023-2000-195. The Viking VX software displays a menu bar (see Figure 3-2) that is used to select functions which program, tune, and test the repeater as follows: Programming Functions The main programming menu functions are File, Edit, and Transfer. These functions are used to create, edit, transfer, and receive repeater and channel parameters. Files are created that store these parameters. Refer to Section 5?? for more information on repeater programming. TO MPC Alignment and Test Functions The Test menu functions are used to perform the repeater alignment described in Section 6. As shown in the following screen, there are separate functions for the PA (see Section 6.5), Receiver (see Section 6.2), Exciter (see Section 6.3) and overall Full Repeater (see Section 6.6) including the MAC card. To Computer Figure 3-1 Programming Cable 3.1.4 EEPROM DATA STORAGE The data programmed into the MPC is stored by an EEPROM memory. Since this type of device is nonvolatile, data is stored indefinitely without the need for a constant power supply. A repeater can be Repeater Test Menu 3-1 Revised September 2002 Part No. 001-2008-204 SOFTWARE DESCRIPTION TESTM9L.INF TESTT8L.INF TESTT9L.INF removed from the site or even stored indefinitely without affecting programming. Since EEPROM memory is also reprogrammable, a new device is not needed if programming is changed. 214K 53K 51K 3.1.6 COMMAND LINE OPTIONS 3.1.5 GETTING STARTED The following options can be run from the command line if desired when starting the program. Most of these options can also be selected in the Utilities menu and the selected configuration is automatically reloaded the next time the program is run. NOTE: To use this program, you should have a basic understanding MS-DOS® functions. Copy all the files on the programming disk into a folder on the hard drive. The other files included on the disk must be in the same folder as this file. The program can also be run directly from the master disk if desired. However, in this case, it is recommended that a copy is used and the master be stored in a safe place. There is no installation program that automatically installs the program on the computer. • To show all options available from the command line type: /h or /?. Either ’/’ or ’-’ can be used. For example: 2000pgmr /h The options can be entered in any order. For example: 2000pgmr /d /b /c The program is run by simply executing the “2000pgmr.exe” file. This is done from the DOS prompt (usually C:\) by typing “2000pgmr” (without quotes) and pressing Enter. • 1. When running the compiled (.EXE) version, type / c2 on the command line after the program name. For example: 2000pgmr /c2 or -c2 2. Select COM port from Utilities heading. • The programming software utilizes color which may make LCD-type displays hard to read because the contrast is poor. To improve contrast, a monochrome mode can be selected in the Utilities > Display Mode menu. BAUD RATE The software defaults to 9600 baud, however this rate can be changed. To do this from the command line, type /bxxxx (xxxx = baud rate). For example: 2000pgmr /b or -b The following are the files included on the programming disk and the size of each: Revised September 2002 Part No. 001-2008-204 COM Port The Johnson programming software defaults to serial port COM1. However, if this port is already in use, the software can be reconfigured to use serial port COM2. To do this, use one of the following methods: As previously described, menus are used for selecting the desired functions. The available menus are listed in the bar at the top of the screen (see Figure 3-2). Move the cursor with the arrow keys to highlight the menu name. Press Enter to view the menu and the arrow keys to scroll through the menu. Call up the highlighted selection by pressing Enter. When applicable, pressing the spacebar displays the available selections. 2000PGMR.EXE 2000PGMR.HLP TESTM8L.HLP 2000PGMR.INF TESTM8H.INF TESTM8L.INF TESTM9H.INF Help NOTE: When the baud rate is changed on the command line the baud rate jumpers on J3 in the MPC must also be changed to the same baud rate (see Section 5.10.8). 486K 46K 2K 188K 11K 230K 11K • DEMO MODE To view the screens for Read Setup Parms and Write Setup Parms from the Transfer menu when a 3-2 SOFTWARE DESCRIPTION Load Save Save As FILE New Print Config DOS Shell About Quit ALT X HELP - F1 Setup Parameters F4 Select Repeater EDIT Alarm Configuration Repeater Type Delete Repeater Read Setup Parms F5 TRANSFER Write Setup Parms F6 HSDB Monitor RX/TX Data RF Data HARDWARE Revisions Mode Select PA Receiver TEST Exciter Full Rptr/Station COM Port Display Mode Utilities Alarm Display User Level Figure 3-2 Main Screen and Menu Flowchart 3-3 Revised September 2002 Part No. 001-2008-204 SOFTWARE DESCRIPTION If you have a single floppy drive and no hard disk drive, you need to create programming disks. The reason for this is that there is not adequate space on the backup disk(s) for storing radio files. If your computer has dual floppy disk drives, the backup disk can be placed in one drive and then the radio files stored on a disk in the second drive. repeater is not connected to the computer this option is used. Normally these screens are not available without a repeater connected. To do this from the command line, type: /d or -d. For example: 2000pgmr /d 3.1.7 HELP F1 To make a programming disk, format a blank disk using FORMAT B: or FORMAT B: /S (use “/S” if it must be a bootable disk). Then copy the required program file or files to the programming disk. To do this, type COPY A:(filename.ext) B:(filename.ext). For example, to copy the file 2000pgm2.exe from drive A to drive B, type the following. This procedure works for either single or dual drive computers. Help screens are available for most parameters and options in this program. Whenever a parameter or options clarification is needed, press F1 and if a help screen is available it will pop-up on the screen. Press Escape <ESC> to exit the pop-up screen. 3.1.8 MINIMUM FREE MEMORY REQUIRED COPY A:2000pgm2.exe B:2000pgm2.exe Approximately 525K of free conventional memory is required to run this program (use the CHKSK or MEM command to display the amount of free memory). If you have at least 640K of memory and not enough is available, there may be other programs that are also being loaded into conventional memory. These programs can be moved or disabled to make more space available. 3.2 FILE MENU 3.1.9 DOS FUNCTIONS When you receive the programming software, make a backup copy and store the master in a safe place. The distribution disk can be copied using the DOS DISKCOPY command. For example, type: The File menu opens new or existing files and saves them to folders to be called up at another time. 3.2.1 LOAD DISKCOPY A: A: (single floppy drive) or DISKCOPY A: B: or C: (multi-drive systems). Load File Dir c:\example\file\load File *.qx If you have a hard disk drive, you may want to create one or more separate directories for transceiver programming and then transfer the program disk files to those directories. To create a new directory, use the MKDIR command. For example, to create directory RADIOPRG, type: MKDIR \RADIOPRG. file1.qx Then to make the new directory the current directory, use the CHDIR command. For example, to change to the \RADIOPRG directory, type: CHDIR \RADIOPRG. Ok Cancel Load reads information from a stored file. The program requests the filename to be loaded into the buffer. The filename can be entered in the highlighted area. Then move the cursor down with the arrow key and highlight “Ok” and press Enter. To select an exist- To copy all files from a floppy disk in drive A: to this directory, type: COPY A:*.* Revised September 2002 Part No. 001-2008-204 ..\ tmp\ 3-4 SOFTWARE DESCRIPTION NOTE: A list of valid repeaters can be viewed by selecting the Edit > Select Repeater menu. ing file, use the arrow keys to move down the menu list and then press Enter when the desired file is highlighted. 3.2.6 DOS SHELL 3.2.2 SAVE DOS shell temporarily suspends the program execution and displays a DOS prompt so that DOS functions can be performed. To return to the program, type EXIT and press Enter. Save the programming data currently in the buffer to a disk file so that it can be later reloaded and edited if necessary. If a previous version of the file exists, it is overwritten. The current filename is shown in the lower left corner of the screen. 3.2.7 ABOUT Displays the programming software version number. Save File Dir c:\example\file\load File *.qx test.qx 3.2.8 QUIT (ALT X) ..\ tmp\ Quit exits the repeater program and returns to DOS. Be sure to save the current file before exiting the repeater program or all entered data will be lost. Ok 3.3 EDIT MENU Cancel 3.2.3 SAVE AS This saves the edited version of an existing file in the buffer under a new filename or saves a new file (indicated by “No Filename” in lower left corner) under a new or existing filename. 3.2.4 NEW This menu is used to enter or edit repeater parameters. A flowchart indicating the various parameters programmed in this menu is shown in Figure 3-3. This erases all Site and Repeater information in the buffer and loads factory defaults. If the current data in the buffer has not been saved, an opportunity to save the data is displayed before the defaults are loaded. NOTE: The first parameter in this menu that should be programmed is Repeater Type = LTR. 3.3.1 SETUP PARAMETERS 3.2.5 PRINT CONFIGURATION This menu programs the repeater parameters and options of each repeater at a site. Table 4-1 lists the parameters that are set by this screen and gives a brief description of each. Selects the destination for the configuration file as follows: Printer - Prints to printer connected to computer. File - Writes printable text to selected filename. All Repeaters - Prints the data for all valid repeaters. Single Repeater - Prints the data for the entered repeater number. NOTE: The parameters are shown in the lower left of the pop-up screen for reference. Repeater Number - Each repeater is programmed with a repeater number from 1-20. Make sure that this 3-5 Revised September 2002 Part No. 001-2008-204 SOFTWARE DESCRIPTION Repeater Number Channel Number Telco Network Type Area Sync Repeater Standalone ID Validator CWID Time CWID Message Local Mic ID Test Mode ID Paging RF Power Level Power Source Data Modem EDIT Setup Parameters F4 Select Repeater Alarm Configuration Repeater Type Delete Repeater Telephone Access Parameters Telephone Interface TIC Calibration Data Default Repeater Number Input Alarms Output Alarms Cross Reference Repeater Type Frequency Band Power Level IAC Type Input Type Selection Output Type Selection Alarm Cross Reference Selection Multi-Net LTR Universal Station 800 MHz 800 MHz (-12.5 kHz) 900 MHz 75W 175W 8 I/O IAC 4 I/O IAC Figure 3-3 Edit Menu Flowchart programming channel number, not the FCC channel number (if they are different). NOTE: Repeater programming channel numbers 1-599 have a 25 kHz spacing and 600-920 have a 12.5 kHz spacing. Telco Network Type - If a telephone interface is used, select the type (TIC, VNC, Sec FSK, DIG 1200, RS232, Blank and Burst). If none is used, select “None”. Edit > Setup Parameters Screen Area - This is the same as the area bit used when programming the mobiles. This bit is usually “0” unless two LTR systems are close enough to interfere with each other. One system then uses “0” and the other “1”. number agrees with the Home repeater number programmed in the mobiles assigned to this repeater. Channel Number - Each repeater is programmed with a channel number from 1-920 (see Appendix A). Use the Revised September 2002 Part No. 001-2008-204 Sync Repeater - None is used for LTR system repeaters. 3-6 SOFTWARE DESCRIPTION light the repeater number and press Enter. Select “Default” if setting up a new repeater or the Repeater number if editing the data for a repeater already set up. Stand Alone - Selects if the repeater is not connected to additional repeaters using the high speed data bus. ID Validator - Not currently used. Repeater List default CWID Time - The time interval between transmissions of the repeater’s CWID message. Rptr 1 ------------- CWID Message - FCC regulations require that the station call letters be transmitted periodically on the lowest- frequency repeater in the system and disabled on all the others. Morse code is used to encode these letters/numbers for continuous-wave (CW) transmission (15 letters/numbers, Upper Case). ------Rptr 30 3.3.3 ALARM CONFIGURATION Select Which Alarms To Edit Input Alarms Local Mic ID - The local microphone connected to the microphone jack on the MAC card is assigned a Group ID for transmitting when the local microphone PTT is active. This allows the repeater to operate as a base station. Output Alarms Cross Reference Test Mode ID - This is the Group ID transmitted when the repeater is in Test Mode. Mobiles with the same Group ID can communicate with the repeater in Test Mode. This selects the screens which program the input and output alarm configurations programs the Input and Output alarm configurations. The Cross Reference screen selects which output alarm is activated by an input alarm. Refer to the following for more information. RF Power Level - This is the default transmitter power output level. NOTE: This is not the actual power out level. Other factors must be considered for true power out. Use the arrow keys to move down the list. Use the Space bar to toggle through the selectable parameters for each alarm which are Disabled, Active Low, Active High. Power Source - This indicates the primary power source for the Repeater (AC/DC). If AC is selected and Battery Backup is installed, the transmitter goes to half rated power (max.) when AC fails. If DC is selected and AC fails, power output is unchanged. Input Alarm Programming There are four input alarms that can be activated by external devices (see Section 5.12). These inputs can be disabled, energized or de-energized. Alarms 3 and 4 can also have an analog input. Paging - This indicates if there is an optional paging terminal connected to the repeater. This option is not compatible with the LTR Data Modem, TIC or VNC options. Data Modem - This is selected if the Data Modem option is installed. This option is not compatible with Paging, TIC, or VNC. 3.3.2 SELECT REPEATER Input Alarm Screen Select the repeater number to be programmed or edited. Move the cursor with the arrow keys to high- If the input is disabled, the input alarm line is inactive. When energized and current flow is detected, 3-7 Revised September 2002 Part No. 001-2008-204 SOFTWARE DESCRIPTION There are up to 48 alarms (0-47), 8 external input alarms and 40 internal alarms (see Table 1-2). There are eight output alarms. An alarm condition on any input can cause an output alarm. This screen configures which input alarm activates an output alarm. the alarm is activated. When de-energized and no current flow is detected, the alarm is activated. Analog inputs provide a detection of an analog input out of limit condition. Select the Low and High Limit pair to trip an Analog Input Alarm. The High Limit must be greater in value than the Low Limit (0.0V-5.0V in 0.1V steps). NOTE: More than one alarm condition can have the same output alarm. Output Alarm Programming Alarm Cross Reference Screen Output Alarm Screen Output Type 3.3.4 REPEATER TYPE Active Open - An active alarm opens (no contact) the output lines. Active Closed - An active alarm closes (contact) the output lines. Alarm Description - This is a text string (up to 15 characters) to describe the alarm. This test string is sent via Morse code if the alarm input is programmed with a Tx ID and an output is selected in the cross reference menu (see following). This screen selects the repeater type (LTR signaling protocol and features): Transmit ID - Each of the 8-alarm outputs can be assigned a Group ID from 1-225. The default setting is 0 (zero) for disabled. This Group ID and the Repeater number identify an alarm that is active. This ID can be programmed into a transceiver so that when the alarm is active, the alarm description is received in Morse code. Frequency Band Power Level Alarm Transmit Rate - This sets the time interval for transmitting the alarm message in Morse code. If more than one alarm is active, this is the inter-alarm time. 800 MHz 800 MHz [-12.5 kHz] 900 MHz 75W 175W 3.3.5 DELETE REPEATER Select Rptr To Delete Rptr 1 Cross Reference Programming The following cross reference screen selects the output alarm that is activated by each input alarm. Revised September 2002 Part No. 001-2008-204 This screen deletes a repeater from the list of repeaters currently being programmed. 3-8 SOFTWARE DESCRIPTION Repeater (1-20) Home UID HARDWARE HSDB Monitor GoTo UID RX/TX Data GID Home RF Data Input Monitor Revisions Mode Select GID Data Received From Radio Pri Data Transmitted to Radio Stat RF Line Monitor Time Input Alarm 3/4 Analog Monitor Normal Test Figure 3-4 Hardware Menu Flowchart 3.3.6 TELEPHONE PARAMETERS 3.4.2 WRITE SETUP PARAMETERS Refer to the Telephone Interface Card manual, Part No. 004-2000-370, for information on the Telephone Access Parameters, Telephone Interface and TIC Calibration Data. This command sends the contents of the buffer to the repeater and programs the EEPROM memory in the Main Processor Card (MPC). Program Rptr 1 Ok Cancel 3.4 TRANSFER MENU 3.4.3 READ/WRITE TIC CALIBRATION DATA Refer to Section 3.3.6 for information on this function. 3.5 HARDWARE 3.4.1 READ SETUP PARAMETERS This command reads the contents of the EEPROM memory of a repeater and loads it into a buffer. The contents of the buffer is then displayed to show the programming of the repeater. The Hardware menu is used for such things as to monitoring certain repeater functions and selecting the Test or Normal mode. A flowchart of this menu is shown in Figure 3-4. Read Setup Parms? Ok Cancel 3-9 Revised September 2002 Part No. 001-2008-204 SOFTWARE DESCRIPTION 3.5.1 HSDB MONITOR Channel Number, Free Channel Number and Priority of the current repeater. The time stamp is included because messages are sent continually and this provides a reference for when a data exchange took place. 3.5.3 RF DATA High Speed Data Bus (HSDB) connects all repeaters at a site and continually sends updates on the status of each repeater. This information screen provides a list of all repeaters at the site (1 to 20). If a repeater is not sending data, IDLE is next to the repeater number. The data sent by the repeater is used to determine the Home, GID and UID of destination (mobile) users to receive the call placed by the originator. The A/D Monitor Screen shows the state of various lines monitored by the A to D converter in the IAC. The normal values for each line are as follows. The Home column refers to the Home repeater number of the originator. Therefore, the Repeater number and the Home number may not be the same number. The UID is the Unique ID used to identify the originator of special calls. The GID column refers to the Group ID of the talk group of the originator (236=UID Call, 237 Telco call). The GoTo column shows the repeater channel all destination users switch to so they receive the call. Synthesizer Lock Lines Forward Power (LP) Forward Power (HP) Reflected Power Final Out (ratio) Chassis Temp Wideband Audio Output LO Injection RSSI Fan Current Fan Power Supply Temp Battery Voltage 3.5.2 RECEIVE/TRANSMIT DATA Yes or No 25-75 Watts 75-175 Watts 0-6 Watts approx equal 27°C-55°C approx 200 approx 200 20-150 100-200, 0 On or Off 22°C-45°C 21V-28V Values with no label are the actual A to D reading. To calculate the voltage on the line, divide the value by 51. Example: Value ÷ 51 = Volts. Any variation from the above values may indicate a problem in that area. Values on this screen are relative measurements only. This is an information screen used at the repeater site while the computer is connected to the MPC of the repeater being monitored. This information is from the receive data stream from the destination user (mobile) and the data content of the repeater transmit data stream. 3.5.4 REVISION/VERSION The repeater receives the following from the destination (mobile): Unique ID, Home Repeater Number, Group ID, Priority, Status, and Time Stamp. The information sent to the destination in the update message from the repeater includes: Unique ID of originator, Home Repeater Number, Group ID, GoTo The Revision/Version screen which follows indicates version information for the various repeater modules. The format is R.V (revision.version) for all modules. The MPC information also includes the release date of the software and the serial number of the repeater. Revised September 2002 Part No. 001-2008-204 3-10 SOFTWARE DESCRIPTION sections are diagrams which show the location of the various adjustment points. 3.6.2 RECEIVER Revision/Version Screen This menu is selected to tune the Receive board. The procedure is described in Section 6.2. Diagrams which shown the location of the various adjustment points are also located in this section. 3.5.5 MODE SELECT 3.6.3 EXCITER This menu is selected to tune the Exciter board. The procedure is described in Section 6.3. Diagrams which show the location of the various adjustment points are also located in this section. The Mode Select screen places the repeater either in the Normal mode or the Test mode. In the Normal mode the repeater operates as a normal repeater. In the Test mode it transmits a test word. This test word is the Test Mode ID programmed in the Setup Parameters screen (see Section 3.3.1). 3.6.4 FULL REPEATER This menu is selected to tune the entire repeater. The Receiver and Exciter portions are performance tests and adjustments, and the Audio and Data portions are level adjustments for the Main Audio Card (MAC). Refer to Figure 6-17 for an alignment points diagram for the MAC. CAUTION In the Test Mode the repeater is “busy” (out of service). Therefore, it is important that it be placed back in the Normal Mode when testing is finished. 3.6 TEST MENU 3.7 UTILITIES MENU 3.7.1 COM PORT NOTE: A flowchart of the Test menu is shown in Figure 3-5. This selects the serial port of the computer that is used for the connection to the repeater. The cable used for this connection is shown in Figure 3-1. This screen also selects the data baud rate. This rate is typically 9600 (refer to Section 3.1.6 for more information). The Test Menu shown above is used to tune the repeater as described in Section ??. A flowchart of this menu is shown in ??. The functions in this menu are as follows: 3.6.1 POWER AMPLIFIER Select COM Port Desired This menu is selected to align the Power Amplifier and RF Interface Boards. The procedure is described in Sections 6.4 and 6.5. Also located in these ( ) COM 1 ( ) COM 2 Baud rate: 9600 Spacebar to Select 3-11 Revised September 2002 Part No. 001-2008-204 SOFTWARE DESCRIPTION Frequency Adjust Power Output Adjust All Receive Tests TCXO Frequency Adjust Audio Distortion Hum & Noise Measurement SINAD Measurement Squelch Adjust Data Level Adjust Local Speaker/Mic Desense Check Miscellaneous Tests TEST All Test Repeater Setup Transmitter Tests Receiver Tests Transmit Audio/Data Voter Audio Adjust Audio/Data Adjust Repeater Operation PA Receiver Exciter Full Rptr/Station RNT Interface Telephone Interface Select Line Type Adjust Links All Transmit Tests Audio Deviation Limit Repeat Audio Level Data Level Adjust Audio/Data Deviation CWID Level Check Local Speaker/Mic Tx Hum & Noise Ratio Transmit Audio Distortion LTR Modem All Audio/Data Tests Voice Audio From Repeater Voice Audio To Repeater FSK Data To Rptr (Separate Path) FSK Data To Rptr (Over Voice Path) FSK Data From RNT (Separate Path) FSK Data From Rptr (Over Voice Path) RS-232 Setup All Operational Tests New HSDB Test Old HSDB Test Handshake Test Alarm Test Spurious Check Data Over Voice (2-Wire) Separate Data (4-Wire) RS-2332 Figure 3-5 Test Programming Flowchart 3.7.2 DISPLAY MODE 3.7.3 USER LEVEL This screen allows the color mode when a color monitor is used. With some laptop computers, the monochrome mode may provide better resolution. The Novice Level uses prompts in the EditParameters screens when Escape or F2 keys are pressed that ask “Are You Sure?” before the task is executed. The Advanced selection performs the task without asking this question. Select Color Mode Desired ( ) Color ( ) Monochrome Spacebar to Select Revised September 2002 Part No. 001-2008-204 3-12 PROGRAMMING PROCEDURE SECTION 4 PROGRAMMING PROCEDURE 4.1 CREATING A NEW FILE 5. Select Edit > Alarm Configuration if alarms need to be configured. Program the alarms as described in Section 3.3.3. Press the F2 key to accept the parameters and exit the screen. The following example shows how a new repeater programming file containing one repeater is created for Site 1. The Viking VX software used to perform this programming is described in detail in the preceding section (Section 3). 6. To save the information in the buffer to a disk file, select File > Save and type a valid DOS filename (up to 8 characters plus a 3-character extension). For this example “site0001.dat”. To select a display parameter press the Enter key or simply click it if using a mouse. Press the Escape key to exit back to the previous menu without making any changes. Press the F2 key to save the changes and exit the screen. Pressing the Spacebar displays available choices if applicable. 7. To download the information in the buffer to the repeater, select Transfer > Write Setup Parms. 4.2 ADDING A REPEATER TO A FILE NOTE: To display additional information on a highlighted parameter, press the F1 key. Then press the Escape key to return to the normal display. The following example shows how another repeater is added to the file saved for Site 1. 1. If the Site 1 file is currently not loaded into the buffer, Select File > Load, highlight “site0001.dat”, and select “Ok” to load the file into the buffer. Proceed as follows: 1. Select File > New to clear the buffer. “No Filename” should be displayed in the lower left corner of the screen. 2. Select Edit > Select Repeater. The repeater list that is displayed should include the previously programmed repeater number (1-20). Select “Default” to program another repeater. 2. Select Edit > Repeater Type and program the following for the repeater covered by this manual: • • • • 3. Repeat the procedure in the preceding section starting with step 4. LTR for repeater type 800 MHz” for frequency band. If the channels are offset 12.5 kHz on the low side, select “800 MHz (–12.5 kHz)” instead. Low (75W) if equipped with the standard PA or High (175/160W) if equipped with the high power PA (see Section 1.4).” IAC type select “4 I/O IAC” unless an older 8 port card is being used in which case select “8 I/O IAC”. 4.3 READING OR CHANGING REPEATER PROGRAMMING The following examples show how repeater programming data is read and edited if desired. 1. Save the data currently in the buffer if applicable by selecting File > Save or File > Save As. 2. To read the data currently in the repeater, select Transfer > Read Setup Parameters. The information is then indicated in the various screens described in Section 3.4.1. 3. Select Edit > Select Repeater. “Default” should be the only repeater listed. Select it to return to the main menu level (“Default” adds another repeater). 4. Select Edit > Setup Parameters. Program the parameters in the screen that is displayed. A brief description of these parameters is located in Table 4-1 and a complete description is located in Section 3.3.1. 3. Edit the parameters if desired and write the new parameters by selecting Transfer > Write Setup Parms. 4-1 Revised September 2002 Part No. 001-2008-204 PROGRAMMING PROCEDURE Table 4-1 Repeater Setup Parameters Parameter Response Repeater Number Channel Number 1-20 1-920 Telco Network Type None FSK RS232 FSK Blank & Burst TIC VNC 0, 1 No Yes, No Area Sync Repeater Stand Alone ID Validator CWID Time CWID Message Local MIC ID Test Mode ID RF Power Level Power Source Paging Data Modem Revised September 2002 Part No. 001-2008-204 Yes, No 0 = disabled 1-60 minutes 15 characters/numbers UPPER CASE 0 = Transmits carrier 1-250, 253 0 = Transmits carrier 1-250, 254 (default) 25-75, 75-175 AC or DC Yes, No Yes, No Description Each repeater is assigned a Home Repeater number from 1-20. Each repeater is programmed with the number of the channel that it is operating on. Use the “Program Channel” shown in Appendix A. Data signaling type for Sec FSK, Dig 1200, RS232 or B&B. None = LTR dispatch only. TIC is for Telephone Interface Card w/o 3000 Switch. VNC = Network telephone interconnect w/o 3000 Switch. Same as value of the Area Bit in the mobiles. Not used. Select “Yes” if the repeater is not connected to additional repeaters (via HSDB). Not used. Time between CWID transmissions. Station call letters. Group ID transmitted when the local microphone PTT is active. Group ID transmitted when the Repeater is in the Test Mode. Power level in watts for transmit power. The type of primary power source for the repeater. Select if a paging terminal is installed. Select if the Data Modem option is installed. 4-2 CIRCUIT DESCRIPTION SECTION 5 CIRCUIT DESCRIPTION 5.1 RECEIVER Additional filtering of the receive signal is provided by 3-pole helical filter L204-L206. A section of microstrip on the collector of Q201 and C205/C207 match the impedance from Q201 to 3-pole helical filter L204-L206. 5.1.1 INTRODUCTION The receiver is a double conversion type with intermediate frequencies of 52.95 MHz and 450 kHz. The first injection frequency is phase locked to a temperature compensated crystal oscillator (TCXO) with a frequency stability of ±1.0 PPM from –30° to +60° C (–22° to +140° F). Two 3-pole bandpass filters in the front-end reject signals outside the receive band. Two 4-pole crystal filters and one 6-pole ceramic filter establish receiver selectivity (see block diagram Figure 5-1). 5.1.4 FIRST MIXER, CRYSTAL FILTER 5.1.2 REGULATED VOLTAGE SUPPLIES First mixer U201 mixes the receive frequency with the first injection frequency to produce the 52.95 MHz first IF. Since low-side injection is used, the injection frequency is 52.95 MHz below the receive frequency. Matching between filter L204-L206 and the mixer is provided by L228, C208 and C372. The output of U201 is matched to Z201 at 52.95 MHz by L207, C209 and C267. The +15V DC power source is supplied by the repeater power supply. The +15V supply enters the receiver on J201, pin 1. U206 provides the +12V DC receive voltage to the RF and IF amplifiers. U210 supplies +12V DC to the first injection amplifiers. U207 supplies +12V DC to the remaining +12V DC circuits. U208 supplies +6V DC to the remaining circuits. Z201 and Z202 form a two-section, four-pole filter with a center frequency of 52.95 MHz and a –3 dB bandwidth of 15 kHz. This filter attenuates adjacent channels and other signals close to the receive frequency. The filter sections are a matched pair and the dot on the case indicates which leads connect together. Matching with Q202 is provided by C210, L209 and C270. 5.1.5 IF AMPLIFIER, CRYSTAL FILTER 5.1.3 HELICAL FILTER, RF AMPLIFIER Q202 amplifies the 52.95 MHz IF signal to recover filter and mixer losses and improve receiver sensitivity. Biasing for Q202 is provided by R208/ R209/R211/R313 and C211/C212/C213 provide RF bypass. The output of Q202 is matched to crystal filter Z203 at 52.95 MHz by C214, C293 and L211. The receive signal enters the receiver on coaxial connector A201. A helical filter consisting of L201, L202 and L203 is a three-pole bandpass filter tuned to pass only a narrow band of frequencies (806-824 MHz) to the receiver. This filter also attenuates the image and other unwanted frequencies. Z203 and Z204 form a two-section, four-pole filter with a center frequency of 52.95 MHz and a –3 dB bandwidth of 15 kHz. This filter establishes the selectivity of the receiver by further filtering the 52.95 MHz IF. The filter sections are a matched pair and the dot on the case indicates which leads connect together. Matching with U202 is provided by C215, C216, C301, L225 and R322. Impedance matching between the helical filter and RF amplifier Q201 is provided by C201, C202 and a section of microstrip. Q201 amplifies the receive signal to recover filter losses and increases receiver sensitivity. Biasing for Q201 is provided by R201/R202/R203/R204 and C204 provides RF bypass. A 1.8 dB attenuator follows amplifier Q201. 5-1 May 1998 Part No. 001-2008-203 CIRCUIT DESCRIPTION BANDPASS FILTER A201 L201/L202/L203 RECEIVE RF IN BANDPASS FILTER RF AMP Q201 MIXER U201 753-771 MHz DATA U209 CLK RF CLK SYN CS RX EN SYN LK RX LD U202 MULTIPLIER Q210 Q211 RF IN RF DATA 52.95 MHz QUADRATURE DETECTOR/ 2ND OSC Y201 BUFFER Q202 Z201/Z202 L204/L205/L206 17.5 MHz TCXO PHASE DETECTOR 52.95 MHz 4-POLE 52.95 MHz IF AMP CRYSTAL FILTER Q205 BPF L215 L216 52.5 MHz Z205 450 kHz 52.95 MHz 4-POLE CRYSTAL FILTER Z203/Z204 RSSI U203A RSSI AUDIO AMP U203B RX WB AUDIO BUFFER F IN Q208 Q209 L223 BANDPASS L224 FILTER BUFFER VCO PD OUT A006 Q214/Q215 AMP Q216 Q217 AMP U204A TP RX INJ Figure 5-1 Receiver Block Diagram 5.1.6 SECOND MIXER/DETECTOR Biasing of Q205 is provided by R228, R227 and R229. RF choke L214 blocks the flow of RF through R229. An AC voltage divider formed by C236/C235 matches Q205 to the high pass filter. The third harmonic of the TCXO frequency is then used to drive the OSC B input at 52.5 MHz. L215, C237 and L216 for a high pass filter to attenuate frequencies below 52.95 MHz. C222 and C238 match the output of the filter to U202. As shown in Figure 5-2, U202 contains second oscillator, second mixer, limiter, detector and RSSI circuitry. The 52.95 MHz IF signal is mixed with a 52.5 MHz signal produced by TCXO Y201 and tripler Q205. The 17.5 MHz (±1 PPM) output of Y201 is fed through C231 to tripler Q205. The tripler passes the third harmonic at 52.5 MHz to the oscillator input of U202. OSC B 1 The 450 kHz second IF is then fed to ceramic filter Z205, then into the IF amplifier. The center frequency of Z205 is 450 kHz with a bandwidth of 15 kHz used to attenuate wideband noise. The limiter amplifies the 450 kHz signal 92 dB which removes any amplitude fluctuations. 16 MIXER IN SQUELCH TRIGGER WITH HYSTERESIS OSC MIXER OSC E 2 MIXER OUT 3 Vcc 4 15 GROUND 14 MUTE IF IN 5 From the limiter the signal is fed to the quadrature detector. An external phase-shift network connected to U202, pin 8, shifts the phase of one of the detector inputs 90° at 450 kHz (the other inputs are unshifted in phase). When modulation occurs, the frequency of the IF signal changes at an audio rate as does the phase of the shifted signal. The detector, which has no output with a 90° phase shift, converts the phase shift into an audio signal. Z213 is adjusted to provide maximum undistorted output from the detector. The audio signal is then fed out on U202, pin 9. 13 RSSI DECOUPLING 1 6 12 SQUELCH IN LIMITER AMP QUAD COIL 8 DEMODULATOR DECOUPLING 2 7 11 FILTER OUT AMP FILTER 10 FILTER IN AF AMP 9 AUDIO Figure 5-2 U202 Block Diagram May 1998 Part No. 001-2008-203 5-2 CIRCUIT DESCRIPTION 5.1.7 WIDEBAND AUDIO AMPLIFIER change and transistor current remains constant. R803 decouples the VCO output from AC ground. L803 is an RF choke and C807, C808, C810 and C811 provide RF bypass. U203B amplifies the detected audio and data signal. R280/R263 set the gain of the amplifier and R256/R262/R284 provide a DC reference level. C220 bypasses the 450 kHz IF signal and C240 bypasses other frequencies. The output signal is adjusted by R264 and fed to J201, pin 9. 5.1.11 BUFFER A cascode amplifier formed by Q208/Q209 provides amplification and isolation between the VCO and Synthesizer. A cascode amplifier is used because it provides high gain, high isolation and consumes only a small amount of power. The input signal to this amplifier is coupled from the VCO RF output on pin 4. DC blocking and coupling to the VCO is provided by C268 and to the buffer by C261. Bias for the amplifier is provided by R275, R279, R278 and R277. Q209 is a common-emitter amplifier and Q208 is a commonbase with C260 providing RF bypass. L219 provides some filtering of the cascode output. R273 lowers the Q of L219. The output of the amplifier is coupled by C309 to U209, pin 11. 5.1.8 RSSI AMPLIFIER U202, pin 13 is an output from an internal RSSI (receive signal strength indicator) circuit which provides a current proportional to the strength of the 450 kHz IF signal. The RSSI output is buffered through U203A and the level is adjusted by R261. The DC output signal is then fed to J201, pin 7. 5.1.9 VCO The Voltage-Controlled Oscillator (VCO) is formed by Q802 circuitry and a resonator consisting of L220 in the Receiver. The adjusting screw in L220 tunes the tank circuit to the desired frequency range. The VCO oscillates in a frequency range from 753771 MHz. Biasing of Q802 is provided by R805, R806 and R807. AC voltage divider C812 and C813 initiates and maintains oscillation. C803 couples Q802 to L220 that provides the shunt inductance of the tank circuit. The shunt capacitance of the tank circuit is made primarily by C804 in series with CR802. 5.1.12 SYNTHESIZER The synthesizer inputs/outputs are shown in Figure 5-3. The synthesizer output signal is the receiver first injection frequency. This signal is produced by a VCO (voltage-controller oscillator). The frequency of this oscillator is controlled by a DC voltage. This DC voltage is generated by integrating the pulses from the phase detector in synthesizer chip U209. This integration is performed by the synthesizer loop filter which is made up of C805, C806 and R804 in the VCO circuitry. The VCO frequency is controlled in part by DC voltage across varactor diode CR802. As voltage across a reverse-biased varactor diode increases, its capacitance decreases. Therefore, VCO frequency increases as the control voltage increases. The control line is RF isolated from tank circuit by choke L804. The amount of frequency change produced by CR802 is controlled by series capacitor C804. 5.1.10 ACTIVE FILTER Frequencies are selected by programming counters in U209 to divide by a certain number. This programming is provided through J201, pins 12, 18 and 20. The frequency stability of the synthesizer is established by the ±1.0 PPM stability of TCXO Y201. The output of this oscillator is stable from 30°C to +60°C (–22°F to +140°F). Q801 functions as a capacitance multiplier to provide filtering of the 12V supply to Q802. R801 and R802 provide transistor bias, and C809 provides the capacitance that is effectively multiplied by the gain of Q801. If a noise pulse or other voltage change appears on the collector, the base voltage does not change because of C809. Therefore, the base current does not The VCO frequency of A006 is controlled by a DC voltage produced by integrating the phase detector output pulses of U209 The phase detector senses the phase and frequency of the two input signals (fV and fR) and causes the VCO control voltage to increase or decrease if they are not the same. When the frequencies are the same the VCO is “locked” on frequency. 5-3 May 1998 Part No. 001-2008-203 CIRCUIT DESCRIPTION DATA OUT REF in REF out CLOCK DATA IN ENABLE 20 PORT fR 13-STAGE R COUNTER OSC OR 4-STAGE DIVIDER OUTPUT A fV SHIFT REGISTER AND CONTROL LOGIC 19 16 LOGIC DOUBLE-BUFFERED R REGISTER 16 BITS 1 18 SELECT fR fV LOCK DETECT AND CONTROL C REGISTER 8 BITS 15 fR fV 17 STANDBY LOGIC 2 POR fR A REGISTER 24 BITS fV PHASE/FREQUENCY DETECTOR A AND CONTROL PHASE/FREQUENCY DETECTOR B AND CONTROL 8 6 3 4 LD OUTPUT B (OPEN-DRAIN OUTPUT) Rx PDout OR (UP) OV (DOWN) INTERNAL CONTROL 6-STAGE A COUNTER MODULUS CONTROL LOGIC INPUT AMP f in f in 11 10 12-STAGE N COUNTER 64/65 PRESCALER 13 9 TEST 2 TEST 1 Figure 5-3 Synthesizer Block Diagram One input signal to the phase detector in U209 is the reference frequency (fR). This is the 17.5 MHz TCXO frequency divided by the R (reference) counter to the channel spacing or 12.5 kHz. Interface Alarm Card (IAC) and fed into the synthesizer on J201, pin 20 to Data input port U209, pin 19. Data is loaded into U209 serially on the Data input port U209, pin 19. Data is clocked into the shift registers a bit at a time by a low to high transition on the Clock input port U209, pin 18. The Clock pulses come from the MPC via the IAC to J201, pin 18. The other input to the phase detector in U209 is from the VCO frequency divided down by the “N” counter and prescaler in synthesizer U209 to 12.5 kHz. The “N” counter is programmed through the synthesizer data line on J201, pin 20. U209 is programmed so that the phase detector input (fV) is identical to the reference frequency (fR) (12.5 kHz) when the VCO is locked on the correct frequency. As previously stated, the counter divide numbers are chosen so that when the VCO is operating on the correct frequency, the VCO-derived input to the phase detector (fV) is the same frequency as the TCXOderived input (fR) which is 12.5 kHz. The synthesizer contains the R (reference), N, and A counters, phase and lock detectors and counter programming circuitry. Frequencies are selected by programming the three counters in U209 to divide by assigned numbers. The programming of these counters is performed by circuitry in the Main Processor Card (MPC), which is buffered and latched through the May 1998 Part No. 001-2008-203 The fR input is produced by dividing the 17.5 MHz TCXO frequency by 1400. This division is done by the “R” counter in U209. The counter always divides by 1400 regardless of the channel number. This produces a reference frequency (fR) of 12.5 kHz. Since the VCO is on frequency (receive frequency 5-4 CIRCUIT DESCRIPTION 5.1.13 BUFFER AMPLIFIER minus 52.95 MHz) and no multiplication is used, the channel frequencies change in 12.5 kHz steps and the reference frequency (fR) is 12.5 kHz for all channels selected by this receiver. A cascode amplifier formed by Q210 and Q211 provides amplification and also isolation between the TCXO and Synthesizer U209. A cascode amplifier is used because it provides high reverse isolation. The input signal to this amplifier is from TCXO Y201. C254 provides DC blocking. Bias for the amplifier is provided by R312, R248, R249, R251 and R250. L218 is an RF choke. RF bypass is provided by C251, C252 and C253. The output of Q210/Q211 is coupled to U209 by C307. The fV input is produced by dividing the VCO frequency using the prescaler and N counter in U209. The prescaler divides by 64 or 65. The divide number of the prescaler is controlled by the N and A counters in U209. The N and A counters function as follows: both the N and A counters begin counting down from their programmed number. When the A counter reaches zero, it halts until the N counter reaches zero. Both counters then reset and the cycle repeats. The A counter is always programmed with a smaller number than the N counter. While the A counter is counting down, the prescaler divides by 65. Then when the A counter is halted, the prescaler divides by 64. 5.1.14 LOCK DETECT When the synthesizer is locked on frequency, the Lock Detect output on U209, pin 2 is a logic high voltage with very narrow negative-going pulses. Then when the synthesizer is unlocked, these pulses become much wider, the width may vary at a rate determined by the frequency difference of fV and fR. The lock detect pulses are applied to J201, pin 14 and sent to the RF Interface on J103, pin 14 for detection and sampling in the IAC. Example: Assume a receive frequency of 813.4875 MHz (channel 300). Since the VCO is 52.95 MHz below the receive frequency it must be 760.5375 MHz for channel 300. To produce this frequency, the N and A counters are programmed as follows: N = 950 5.1.15 BUFFER AMPLIFIER A = 43 A cascode amplifier formed by Q214 and Q215 provides amplification and also isolation between the VCO and Receiver RF stages. A cascode amplifier is used because it provides high reverse isolation. The input signal to this amplifier is coupled from VCO A006 by C268. C268 also provides DC blocking. Bias for the amplifier is provided by R294, R311, R290, R291 and R292. L222 is an RF choke and R293 lowers the Q of the coil. RF bypass is provided by C274, C356, C310, C272, C273 and C335. The output of Q214/Q215 is matched to the Receiver RF stages by C275, C276 and two sections of microstrip. NOTE: Section 7.2.5 describes how the N and A counter numbers can be calculated for other channels. To determine the overall divide number of the prescaler and N counter, the number of VCO output pulses required to produce one N counter output pulse can be counted. In this example, the prescaler divides by 65 for 65 x 43 or 2,795 input pulses. It then divides by 64 for 64 x (950 - 43) or 58,048 input pulses. The overall divide number K is therefore (58,048 + 2,795) or 60,843. The VCO frequency of 760.5375 MHz divided by 60,843 equals 12.5 kHz which is the fR input to the phase detector. The overall divide number K can also be determined by the following formula: 5.1.16 RF AMPLIFIERS U210 provides the +12V source for these amplifiers. RF amplifier Q216 is biased by R296 and R295. C278 provides RF bypass from the DC line and R297 provides supply voltage isolation. A section of microstrip on the collector acts as an RF inductor. Q216 is matched to Q217 by C277, C263, C288 and two sections of microstrip. K = 64N + A Where, N = N counter divide number and A = A counter divide number. 5-5 May 1998 Part No. 001-2008-203 CIRCUIT DESCRIPTION 5.2.2 VCO AND TCXO FREQUENCY MODULATION RF amplifier/buffer Q217 is similar in design to Q216. The output of Q217 is matched to the 3 dB attenuator made up of R285/R286/R287 by two sections of microstrip and C280 provides DC blocking. L223/L224 are tuned to the receive frequency –52.95 MHz and passed to Mixer U201. This injection frequency is also coupled through C284 to U204A. CR201, R255, R254 provide DC input to U204A, pin 3. The output of U204A, pin 1 is connected to J201, pin 13 for a receive injection test point and connected to the RF Interface Board on J103, pin 13. Both the VCO and TCXO are modulated in order to achieve the required frequency response. If only the VCO was modulated, the phase detector in U403 would sense the frequency change and increase or decrease the VCO control voltage to counteract the change (at the lower audio frequencies inside the closed loop bandwidth of the synthesizer). If only the TCXO frequency was modulated, the VCO would not track the higher audio frequencies (those beyond the closed loop bandwidth of the synthesizer). However, by modulating both the VCO and TCXO a flat audio response is achieved. Potentiometers R425 and R446 balance the modulating signals. 5.2 EXCITER There are two 3.5V sources on the Exciter board; one is a reference for the modulation amplifier to the VCO, the other is for the modulation amplifier to the TCXO. 5.2.1 VCO The Voltage-Controlled Oscillator (VCO) is formed by Q802, associated circuitry and a resonator consisting of L404 in the Exciter. The screw in L404 in the Exciter tunes the tank circuit to the desired frequency range. The VCO oscillates in a frequency range from 851-869 MHz. Biasing of Q802 is provided by R805, R806 and R807. An AC voltage divider formed by C812 and C813 initiates and maintains oscillation. C803 couples Q802 to resonator L404 in the Exciter. Resonator L404 provides the shunt inductance of the tank circuit. The shunt capacitance of the tank circuit is made primarily of C804 in series with CR802. RF choke L805 completes the DC bias path to ground. The reference voltage on U402B, pin 5 is sent to buffer U407B, J401, pin 9 to RFIB connector J102, pin 9. The voltage leaves the RFIB on J101, pin 14 to J2, pin 27 on the backplane, to the bottom connectors via pin 7 and finally to the MAC on P100, pin 7. With reference to the ground on the Exciter, the 3.5V reference stability is maintained by U126B/C/D on the MAC. The 3.5V DC passes through summing amplifier U129B and transmit modulation gate U118D to P100, pin 29 (Tx MOD). P100, pin 29 is connected to backplane connector J2, pin 8 and RFIB connector J101, pin 22 to J102, pin 13. The transmit modulation and 3.5V reference enter the Exciter on J401, pin 13 and is routed to U402B, pin 6. R425 sets the TCXO modulation level. The modulation signal along with the 3.5V DC is applied to U402A, pin 2. The VCO frequency is controlled in part by DC voltage across varactor diode CR802. As voltage across a reverse-biased varactor diode increases, its capacitance decreases. Therefore, VCO frequency increases as the control voltage increases. The control line is RF isolated from tank circuit by choke L804. The amount of frequency change produced by CR802 is controlled by series capacitor C804. 5.2.3 ACTIVE FILTER Q801 functions as a capacitance multiplier to provide filtering of the 12V supply to Q802. R801 and R802 provide transistor bias, and C809 provides capacitance that is effectively multiplied by the gain of Q801. If a noise pulse or other quick voltage change appears on the collector, base voltage does not change significantly because of C809. Therefore, the base current does not change and transistor current remains The frequency is modulated in a similar manner. The transmit audio/data signal is applied across varactor diode CR801 to vary the VCO frequency at an audio rate. C802 in series with CR801 determine the amount of modulation produced by the audio signal. May 1998 Part No. 001-2008-203 5-6 CIRCUIT DESCRIPTION One input signal to the phase detector in U403 is the reference frequency (fR). This frequency is the 17.5 MHz TCXO frequency divided by the reference counter to the channel spacing or 12.5 kHz. The other input signal (fV) is the VCO frequency divided by the “N” counter in U403. The counters are programmed through the synthesizer data line on J401, pin 20. Each channel is programmed by a divide number so that the phase detector input is identical to the reference frequency (fR) when the VCO is locked on the correct frequency. constant. R803 decouples the VCO output from AC ground. L803 is an RF choke and C807, C808, C810 and C811 provide RF bypass. 5.2.4 BUFFER A cascode amplifier formed by Q406/Q407 provides amplification and also isolation between the VCO and synthesizer. A cascode amplifier is used because it provides high reverse isolation. The input signal to this amplifier is tapped from the VCO RF output. DC blocking to the VCO is provided by C441 and to the buffer by C433. Bias for the amplifier is provided by R451, R453, R454 and R455. Q407 is a common-emitter amplifier and Q406 is a commonbase with C432 providing RF bypass. L403 decouples the output from AC ground and R452 lowers the Q of L403. The amplifier is coupled by C429 and C499 to U403, pin 11. Frequencies are selected by programming the three counters in U403 to divide by assigned numbers. The programming of these counters is performed by circuitry in the Main Processor Card (MPC), buffered and latched through the Interface Alarm Card (IAC) and fed into the synthesizer on J401, pin 20 to Data input port U403, pin 19. 5.2.5 SYNTHESIZER Data is loaded into U403 serially on the Data input port U403, pin 19 when U403, pin 17 is low. Data is clocked into the shift registers a bit at a time by a low to high transition on the Clock input port U403, pin 18. The Clock pulses come from the MPC via the IAC to J401, pin 19. The synthesizer inputs/outputs are shown in Figure 5-3. The synthesizer output signal is the transmit frequency. This signal is produced by a VCO (voltage-controller oscillator) that is frequency controlled by a DC voltage produced by synthesizer chip U403. This DC voltage is filtered by a loop filter made up of C805, C806 and R804 in the VCO circuitry. As previously stated, the counter divide numbers are chosen so that when the VCO is operating on the correct frequency, the VCO-derived input to the phase detector (fV) is the same frequency as the TCXOderived input (fR). The fR input is produced by dividing the 17.5 MHz TCXO frequency by 1187. This produces a reference frequency (fR) of 12.5 kHz. Since the VCO is on frequency and no multiplication is used, the frequencies are changed in 12.5 kHz steps. The reference frequency is 12.5 kHz for all frequencies selected by this Exciter. Frequencies are selected by programming counters in U403 to divide by a certain number. This programming is provided through J401, pins 12, 19 and 20. The frequency stability of the synthesizer is established by the ±1.0 PPM stability of TCXO Y401. This oscillator is stable from –30°C to +60°C (–22°F to +140°F). The VCO frequency of A007 is controlled by a DC voltage produced by the phase detector in U403. The phase detector senses the phase and frequency of the two input signals and causes the VCO control voltage to increase or decrease if they are not the same. When the frequencies are the same, the VCO is then “locked” on frequency. The fV input is produced by dividing the VCO frequency using the prescaler and N counter in U403. The prescaler divides by 64 or 65. The divide number of the prescaler is controlled by the N and A counters in U403. The N and A counters function as follows: Both the N and A counters begin counting down from their programmed number. When the A counter reaches zero, it halts until the N counter reaches zero. Both counters then reset and the cycle repeats. The A counter is always programmed with a smaller number The synthesizer contains the R (reference), N, and A counters, phase and lock detectors and counter programming circuitry. 5-7 May 1998 Part No. 001-2008-203 CIRCUIT DESCRIPTION SWITCH Q405 LPTT AMP EX MOD BUFFER U402B U402A AMP BUFFER U404A U404B PHASE DETECTOR TCXO Y401 VCO A007 Q410/Q411 Q412 Q413 BUFFER BUFFER AMP AMP TO PA DATA CLK U403 U407B Q406/Q407 V REF EX SYN CS EX BUFFER SYN LK EX Q403/Q404 Figure 5-4 Exciter Block Diagram than the N counter. While the A counter is counting down, the prescaler divides by 65. Then when the A counter is halted, the prescaler divides by 64. Where, N = N counter divide number and A = A counter divide number. Example: To illustrate the operation of these counters, assume a transmit frequency of 858.4875 MHz (channel 300). Since the VCO is the channel frequency for transmit this frequency is used. To produce this frequency, the N and A counters are programmed as follows: N = 1073 NOTE: Section 7.2.5 describes how the N and A counter numbers can be calculated for other channels. A=7 5.2.6 BUFFER AMPLIFIER (Q403/Q404) To determine the overall divide number of the prescaler and N counter, the number of VCO output pulses required to produce one N counter output pulse can be counted. In this example, the prescaler divides by 65 for 65 x 7 or 455 input pulses. It then divides by 64 for 64 x (1073 - 7) or 68,224 input pulses. The overall divide number K is therefore (68,224 + 455) or 68,679. The VCO frequency of 858.4875 MHz divided by 68,679 equals 12.5 kHz which is the fR input to the phase detector. The overall divide number K can also be determined by the following formula: A cascode amplifier formed by Q403 and Q404 provides amplification and also isolation between the TCXO and Synthesizer U403. A cascode amplifier is used because it provides high gain, high reverse isolation and consumes only a small amount of power. The input signal to this amplifier is coupled from TCXO Y401, pin 5 by C420. C420 also provides DC blocking. Bias for the amplifier is provided by R430, R431, R432, R433 and R428. L402 is an RF choke. RF bypass is provided by C416, C418 and C419. The output of Q403/Q404 is coupled to U403, pin 20 by C417. K = 64N + A May 1998 Part No. 001-2008-203 5-8 CIRCUIT DESCRIPTION 5.2.7 BUFFER AMPLIFIER (Q406/Q407) tion. A section of microstrip on the collector acts as an RF choke to the supply line. Q412 is matched to Q413 by C449, C451 and two sections of microstrip. A cascode amplifier formed by Q406 and Q407 provides amplification and also isolation between the VCO and Synthesizer U403. A cascode amplifier is used because it provides high gain, high isolation and consumes only a small amount of power. The input signal to this amplifier is coupled from VCO A007, pin 6 by C433. C433 also provides DC blocking. Bias for the amplifier is provided by R450, R451, R453, R454 and R455. L403 is an RF choke. RF bypass is provided by C430, C431 and C479. The output of Q406/Q407 is coupled to U403, pin 11 by a non-polarized capacitor formed by C429/C499. RF amplifier/buffer Q413 is similar in design to Q412. The collector voltage of Q413 is switched by Q405. When the Logic Push-To-Talk (LPTT) on J401, pin 11 is low Q405 turns on and conducts the 15V supply to the collector of Q405 and to Q413. The output of Q413 is matched to 50 ohms by two sections of microstrip and C465 provides DC blocking. A 3 dB attenuator follows amplifier Q413. The RF output of the Exciter is on coaxial connector J402 to the Power Amplifier. 5.2.8 LOCK DETECT 5.3 75W POWER AMPLIFIER When the synthesizer is locked on frequency, the Lock Detect output on U403, pin 2 is a high voltage with narrow negative-going pulses. When the synthesizer is unlocked, the negative-going pulses are much wider, the width may vary at a rate determined by the frequency difference of fV/fR. 5.3.1 AMPLIFIER/PREDRIVER RF input to the PA from the Exciter is through a coaxial cable and connector to WO511. C501 couples the RF to 50 ohm microstrip that connects the input to U501. U501 is a 6W amplifier/pre-driver operating in the 851-869 MHz range. The locked or unlocked condition of the synthesizer is filtered by R440/C423 and applied to J401, pin 16, then sent to the RF Interface on J102, pin 16 for detection. Power control is connected to WO505 from the RF Interface board (RFIB). RF is filtered from the control voltage line by various capacitors and inductors to U501, pin 2. This control voltage regulates the RF output of the amplifier on U501, pin 4 to approximately 5W. 5.2.9 BUFFER AMPLIFIER A cascode amplifier formed by Q410/Q411 provides amplification and also isolation between the VCO and exciter RF stages. A cascode amplifier is used because it provides high gain, high isolation and consumes only a small amount of power. The input signal to this amplifier is tapped from VCO A007, pin 4 by C441. C441 also provides DC blocking. Bias for the amplifier is provided by R464, R465, R466, R467 and R468. L406 is an RF choke and R483 lowers the Q of the coil. RF bypass is provided by C434, C442, C445, C443, C444 and C480. The output of Q410/ Q411 is matched to the Exciter RF stages by C446, R450 and two sections of microstrip. 5.3.2 DRIVER The output of U501 passes through several sections of 50 ohm microstrip and matching capacitors to the emitter of Q501. Driver Q501 is a common base amplifier with a normal output of approximately 22W. Supply voltage is RF bypassed by various capacitors and microstrip. C519, C520, C521 and microstrip match the output of the driver to 50 ohms at J501. A501 couples driver output to the input splitter of the finals. 5.3.3 FINAL AMPLIFIERS 5.2.10 RF AMPLIFIERS Q502 and Q503 are combined 60W amplifiers. The 22W RF input from J501 on the output of driver Q501 is applied to WO514 through a coaxial cable and connector. A 50 ohm microstrip connects the RF to a RF amplifier Q412 is biased by CR402, R469, R470 and R472. C448 provides RF bypass from the DC line and R471/R472 provide supply voltage isola- 5-9 May 1998 Part No. 001-2008-203 CIRCUIT DESCRIPTION 5.3.5 THERMAL SENSOR 70.7-ohm Wilkinson splitter and then to the emitter of each common-base amplifier. The 60W outputs on the collectors of the amplifiers are combined using a Wilkinson combiner. Q502 has a half-wave transmission line on the input and Q503 has a half-wave on the output. These T-lines are used to drive the 60W amplifiers out of phase. The output of the combiner is fed from WO513 directly to the forward/reverse power detect board. Thermal protection is provided by temperature sensor U503. The operating range of the sensor is from –30° C to 100° C (–22° F to 212° F). CR505 is used to reference U503 above ground to allow the sensor to read below 0° C. Amplifier U502A sends the output of U503 through WO509 to the RF Interface Board. The RF Interface Board reduces the power amplifier to half power (via the MPC) if the temperature reading is too high and turns the fan on and off (not via the MPC). The fan is turned on at approximately 50°C and off again at 42°C. The Wilkinson splitter and combiner provide the capability to split the drive input and combine the final outputs while maintaining isolation between the two final amplifiers. The combiner consists of two quarter-wave transmission lines and a balancing resistor. During normal operation, a signal of relatively equal phase and amplitude is present on both ends of the balancing resistor. Therefore, no current flows and no power is dissipated in the balance resistor. If one final failed, the other final of a pair would continue to function. 5.3.6 FORWARD/REVERSE POWER DETECT, CIRCULATOR, LOW-PASS FILTER The power amplifier output is directly coupled to the forward/reverse power detect board via a jumper. The output then enters the circulator and exits to the low-pass filter board and the antenna jack for a minimum power output of 75W at the default setting. If an antenna is not connected, the circulator connects the output power to R685. 5.3.4 POWER DETECTORS Electromagnetic coupling is used to sample the output of each final amplifier. The RF is then fed to a rectifier to create a voltage indicative of the power output. The outputs of U504A and U502B are monitored by the repeater software through the RF Interface Board. If a final amplifier fails, the software will reduce the output power to prevent overdriving the remaining final amplifier. Forward and reverse power are electromagnetically coupled from the input and reflected ports of the circulator. R663/R680 calibrate the forward and reverse sense levels. The sensed levels are coupled to the RF Interface Board and software. LOW-PASS FILTER POWER SENSE FINAL 1 POWER RF OUTPUT U502B SPLITTER AMP / PRE-DRIVER DRIVER U501 Q501 RF IN 2 FORWARD/REVERSE POWER DETECTOR COMBINER Q502 RF LOAD Q503 POWER CONTROL THERMAL SENSOR CIRCULATOR AMP THERMAL SENSOR U502A U503 FINAL 2 POWER 2 POWER SENSE U651A/B U652A/B FORWARD POWER REVERSE (REFLECTED) POWER U504A Figure 5-5 75W Power Amplifier Block Diagram May 1998 Part No. 001-2008-203 5-10 CIRCUIT DESCRIPTION 5.4 175W POWER AMPLIFIER The Wilkinson combiners provide the capability to split the drive input and combine the final outputs while maintaining isolation between the final amplifiers. Each combiner consists of two quarter-wave transmission lines and a balancing resistor. During normal operation, a signal of relatively equal phase and amplitude is present on both ends of the balancing resistor. Therefore, no current flows and no power is dissipated in the resistor. If one final failed, the other final of a pair would continue to function. 5.4.1 GAIN BLOCK RF input to the PA from the Exciter is through a coaxial cable and connector to WO509. RF is directly coupled to 50-ohm microstrip that matches the input to U501. U501 is a 20W amplifier/pre-driver operating in the 851-869 MHz range. Power control is connected to WO505 from the RF Interface board (RFIB). RF is filtered from the control voltage line by various capacitors and inductors to U501, pin 2. This control voltage regulates the RF output of the amplifier on U501, pin 5 to approximately 12W (see Figure 5-6). 5.4.4 POWER DETECTORS Electromagnetic coupling is used to detect the output of each final amplifier. The detected RF is then fed to a rectifier to create a voltage output indication of the power output. The outputs are monitored by the RF Interface Board and the station software. If any of the finals fails, the software will reduce the output power to prevent overdriving the remaining final amplifier. 5.4.2 DRIVER The output of U501 passes through several sections of 50 ohm microstrip and matching capacitors to the emitter of Q502. Driver Q502 is a common base amplifier with an output of approximately 60W. Supply voltage is RF bypassed by various capacitors and microstrip. C551 and C568 match the output of the driver to the input impedance of the splitter to the final amplifiers. 5.4.5 THERMAL SENSOR Thermal protection is provided by temperature sensor U503. The operating range of the sensor is from 0 to 100° C (32° F to 212° F). Amplifier U502A sends the output of U503 to WO519 and to the RF Interface Board. The RF Interface Board reduces the power amplifier to half power (via the MPC) if the temperature reading is too high and turns the fan on and off (not via the MPC). The fan is turned on at approximately 50°C and off again at 42°C. 5.4.3 FINAL AMPLIFIERS The output of the driver is DC blocked through C552 and is connected to the first 70.7 ohm splitter with a 50 ohm microstrip. One output of the first splitter is sent directly to another 70.7 ohm splitter to feed Q703/Q704. The second output of the first splitter is connected to the splitter driving Q701/ Q702 through a half-wave 50 ohm microstrip. The 60W output of Q701/Q702 is combined through a 70.7 ohm quarter-wave Wilkinson combiner and fed through a 50 ohm microstrip to the final 50 ohm combiner. 5.4.6 FORWARD/REVERSE POWER DETECT, CIRCULATOR, LOW-PASS FILTER The power amplifier output is directly coupled to the forward/reverse power detect board via a jumper. The output then enters the circulator and exits to the low-pass filter board and the antenna jack for a power output of 175W (±7W). If an antenna is not connected, the circulator connects the output power to R685. Outputs from amplifiers Q703/Q704 are fed to the final combiner through 50 ohm microstrip that is a half-wavelength longer than the other side. The 25 ohm output impedance of the final combiner is transformed to 50 ohms through a quarter-wave, 35.35 ohm microstrip. The output of the quarter-wave transformer is fed directly into the forward power detector via W510. Forward and reverse power is electromagnetically coupled to the detectors on the input and reflected ports of the circulator. R663 and R680 calibrate the forward and reverse sense levels. The sensed levels are coupled to the RF Interface Board and software. 5-11 May 1998 Part No. 001-2008-203 CIRCUIT DESCRIPTION POWER SENSE RF 1 SPLITTER 1/2 WAVE DELAY LINE COMBINER Q701 Q702 COMBINER LOW-PASS FILTER POWER SENSE RF 2 SPLITTER RF OUTPUT 1/4 WAVE TRANSFORMER GAIN BLOCK DRIVER RF IN Q501 U501 DIRECTIONAL COUPLER Q502 POWER CONTROL RF 3 THERMAL SENSOR RF 4 RF LOAD CIRCULATOR POWER SENSE U651A/B SPLITTER AMP THERMAL SENSOR U502A U503 FORWARD Q703 Q704 U652A/B VSWR 1/2 WAVE DELAY COMBINER POWER SENSE Figure 5-6 Power Amplifier Block Diagram 5.5 RF INTERFACE BOARD 5.5.2 SIGNAL CONNECTOR (J101) The RF Interface Board (RFIB) connects the Receiver, Exciter and Power Amplifier to the backplane and power supply (see Figure 5-7). This is the signal interface connector (36 pin) that connects the RFIB to the backplane connector J2 (34 pin) through cable assembly A8. The input and output connectors for the RF Interface Board are defined as follows. Pin 1 GROUND Pin 1 carries ground current between the RF Interface board and Backplane board. 5.5.1 POWER CONNECTOR Pin 2 The power supply is connected to the RF Interface Board when the RF module is inserted into the station cabinet. The jack portion of the connection is on the RF Interface Board, the plug portion is attached to the station cabinet. Pin 2 is the power Control Strobe. This is normally low until after the power control data is shifted into the power control register. Then the strobe line goes high and back to low. The clock or data lines cannot be changed until after the strobe is set. P101/P102 +26.5V DC - Supply voltage to PA. +26.5V ±1%, 12A at 75W and 25A at 175W. Pin 3 PC STR HS CS EX Pin 3 is not used at this time. P103 +15V DC - Supply voltage to Exciter, Receiver and Power Control. 15V ±1%, 5.5A max. Pin 4 P104/P105 GROUND - Ground return for the RF assembly. Pin 4 carries ground current between the RF Interface board and Backplane board. May 1998 Part No. 001-2008-203 5-12 GROUND CIRCUIT DESCRIPTION Pins 5-6 UNUSED Pin 14 Pin 7 This is the 3.5V reference to the Exciter TCXO. 3.5V from the Exciter is passed from J102, pin 9 to this pin and the backplane. The voltage then passes through the MAC and back to the backplane to J101, pin 22 with the TX MOD. These are connected to J102, pin 13 back to the Exciter. RX WBAND The wide band audio is from the receive audio demodulator U202 and goes to the MAC in the Controller card cage. The typical amplitude is 387 mV RMS (–6 dBm) and 2V DC with Standard TIA Test Modulation into the receiver. Little wave shaping is done on the receiver board other than a 31 kHz RC LPF which strips off the 450 kHz IF. Buffering is done with an op-amp. Pin 8 Pins 15-18 UNUSED Pin 19 RF MUX3 INH The Multiplexer-3 Inhibit (U104, pin 6) is a CMOS input from the Controller that inhibits (disables) the output from the RF 3 Multiplexer with a logic high. RF DATA A Data A (U105, pin 11) is the least significant bit (LSB) in the 3 multiplex chips located on the RFIB. This pin is a CMOS input from the Controller requiring a logic high for activation. Pin 9 Pin 20 Pin 21 This input goes low to enable the loading of data into the exciter synthesizer chip U403. Pin 22 Pin 23 HS CS RX GROUND Pin 23 carries ground current between the RFIB and Chassis Backplane. Pin 12 is not used at this time Pin 13 TX MOD The audio from the MAC in the Controller processes a number of inputs to the station to produce the signals on this pin. This signal goes through the RFIB and then to the Exciter. A 707 mV RMS sine wave (2V P-P) at 1 kHz produces 60% of system deviation in the transmitter. The source impedance is low and the input impedance is less than 10k ohms. RF CLK The clock will control the synthesizer chip and power control circuit when loading. This pin is a TTL input from the Controller. Pin 12 SYN CS EX RF MUX2 INH The Multiplexer-2 Inhibit (U106, pin 6) is a CMOS input from the Controller that inhibits (disables) the output from the RF 2 Multiplexer with a logic high. Pin 11 LPTT The Logic Push-To-Talk is an open collector from the Controller. It has a sink capability of 20 mA and a maximum voltage rating of 18V. The transmitter should produce power when this pin is a logic low. RF DATA C Data C (U105, pin 9) is the most significant bit (MSB) in the 3 multiplex chips located on the RFIB. This pin is a CMOS input from the Controller requiring a logic high for activation. Pin 10 V REF EX RF MUX1 INH The Multiplexer-1 Inhibit (U105, pin 6) is a CMOS input from the Controller that inhibits (disables) the output from the RF 1 Multiplexer with a logic high. Pin 24 UNUSED Pin 25 LOGIC CONTROL TO FANS Pin 25 is in parallel with the temperature sensor. 5-13 May 1998 Part No. 001-2008-203 CIRCUIT DESCRIPTION Pin 26 Receiver front-end during factory test mode. The dynamic range is 60 dB. It has an output from an opamp with the voltage going from 0.5V to 4.5V. The level has an adjustment in the Receiver. RF DATA B The Data B (U105, pin 10) is the middle significant bit in the three multiplex chips located on the RFIB. This pin is a CMOS input from the Controller requiring a logic high for activation. Pin 27 Pin 31 Pin 31 carries ground current between the RFIB and Chassis Backplane. A D LEVEL 20 lines (of the possible 24) of RF functions sampled are multiplexed to the Controller through this pin using three multiplex chips. • • • • • • • • • • • • • • • • • • • • Pins 32-36 UNUSED RF Forward Power Sense RF Power Sense Device 1 RF Power Sense Device 2 RF Power Sense Device 3 RF Power Sense Device 4 RF Reflected Power Sense PA Temperature Transmit Audio Modulation High Stability Exciter Lock Detector Exciter Lock Detector Receiver Detector Audio Receive Signal Strength Indicator Receiver Injection Level High Stability Receive Lock Detector Receiver Lock Detector Fan Current 1 Fan Current 2 Fan 1 On Sense Power Supply Temp Battery Voltage Pin 28 5.5.3 FAN CONNECTOR (J104) The outputs to the fan connectors are 4-pin plugin terminals that supply DC voltage. The plug on the fan is a 2-pin connector. The plug-in terminals are located on the back of the RFIB. Pin 1 FAN 1 LOW Pin 1 is the ground return for Fan 1. Pin 2 FAN HI Pin 2 carries the voltage to Fan 1. The current is 1/4A nominal at 20V to 30V. This pin goes high when the PA heat sensor rises above 50°C and goes low below 45°C. Pin 3 FAN2 LO Pin 3 is the ground return for Fan 2 in 175W repeaters. RF DATA A data pin with TTL levels from the Controller which has the dual role of loading the synthesizer chips and adjusting the power control D/A lines for proper output power. Up to four synthesizer chips and a shift-register could be connected to this pin. Pin 29 GROUND Pin 4 FAN HI Pin 4 carries the voltage to Fan 2 in 175W repeaters. The Voltage is 20V-30V at 1/4A nominal. Pin 4 goes high when the PA heat sensor rises above 50°C and goes low below 45°C. SYN CS RX This input goes low to enable the loading of data into the receiver synthesizer chip U209. 5.5.4 POWER AMPLIFIER CONNECTIONS Pin 30 WO 115 RSSI This pin is the Receive Signal Strength Indication to the Controller. This RSSI is used for tune-up of the May 1998 Part No. 001-2008-203 POWER SENSE This capacitive feed through pin is at +15V DC to the Power Detect Board. 5-14 CIRCUIT DESCRIPTION WO 116 WO 123 +26.5V DC This capacitive feed through pin is a voltage source that is a function of the output power of Q702. The voltage level will be between 0V-5V and drive a 10k ohm load. This line goes through the multiplexers and A D LEVEL line to the Controller for processing. This capacitive feed through pin is at +26.5V DC and carries the PA current, 25A nominal at 175W from P102 to the Power Amplifier board. WO 117 +26.5V DC GROUND WO 124 This capacitive feed through pin carries ground current from P105 to the Power Amplifier board. It must be capable of carrying up to 25A. W118 This capacitive feed through pin connects +15V DC P103 to the PA, Exciter, and Forward/Reverse Power Detect boards. Maximum current handling is 6A (4A nominal at 175W). NOT USED WO 120 CTRL OUT WO 125 WO 126 REFL PWR This capacitive feed through pin is the reflected power sense line. It is a voltage indicative of the power reflected due to a mismatch. The voltage produced will typically be such that less than a 3:1 VSWR will not trigger alarms and when VSWR = 6:1 the controller will reduce power. The voltage level will be between 0V-5V and drive a 10k ohm load. This line goes through the multiplexers and A D LEVEL line to the Controller for processing. The time to sense and reduce the power takes several seconds. FWD PWR This capacitive feed through pin is the forward power sense line. It is a voltage source that is a function of the output power of the Power Amplifier. The voltage level will be between 0V-5V and drive a 10k ohm load. A typical voltage of 3.9V correlates to 160W out of the PA. This line goes through the multiplexers and A D LEVEL line to the Controller for processing. WO 122 RF OUT 4 This capacitive feed through pin is a voltage source that is a function of the output power of Q704. The voltage level will be between 0V-5V and drive a 10k ohm load. This line goes through the multiplexers and A D LEVEL line to the Controller for processing. This capacitive feed through pin carries the output of the power control driver on the RFIB to the power control pin of the power module on the Power Amplifier board. The voltage varies from 0V-15V with current as high as 0.5A. WO 121 RF OUT 3 This capacitive feed through pin is a voltage source that is a function of the output power of Q703. The voltage level will be between 0V-5V and drive a 10k ohm load. This line goes through the multiplexers and A D LEVEL line to the Controller for processing. +15V DC WO 119 RF OUT 2 WO 127 TEMP This capacitive feed through pin is the temperature sense line of the Power Amplifier. It will be a linearly variable function of temperature ranging from 0V-5V output and 0°C to +100°C (+32°F to 212°F) input when driving a 10k ohm load. The primary functions of this line are for fan on/off and PA power reduction. The fan should be turned on at 50°C and off at 45°C. The PA should have power reduced when 90°C (194°F) is reached and with absolute turn-off at 95°C (203°F). This line goes through the multiplexers and A D LEVEL line to the Controller for processing. RF OUT 1 This capacitive feed through pin is a voltage source that is a function of the output power of Q701. The voltage level will be between 0V-5V and drive a 10k ohm load. This line goes through the multiplexers and A D LEVEL line to the Controller for processing. 5-15 May 1998 Part No. 001-2008-203 CIRCUIT DESCRIPTION WO147 Pin 12 RF DETECT PRE-DRIVER Pin 12 is the Exciter synthesizer chip select. It allows data input to the synthesizer chip when the line is pulled to a logic low. This senses power out of the pre-driver. It is used to limit the power out of the pre-driver to 0.6 dB over 175W at room temperature. The 75W repeater limits to 0.6 dB over 75W. Pin 13 WO143 The audio from the MAC in the Controller processes a number of inputs to the station per the TIA specifications to produce the signal on this pin. This signal goes through the RFIB to the Exciter. A 707 mV RMS (2V P-P) sine wave at 1 kHz provides 60% of system deviation in the transmitter. The DC voltage on the line is 3.5V ±0.1V. The source impedance should be low (output of an op-amp or analog switch < 200 ohms) and the input impedance will not be less than 10k ohms. +15V DC This is the +15V DC source to the RFIB from P103. WO145 TX MOD +26V DC This is the +26.5V DC source to the RFIB from P101. WO144 SYN CS EX GROUND W145 carries ground current from P104 to the RFIB. Pins 14-15 5.5.5 EXCITER CONNECTOR (J102) These pins carry ground current between the RFIB and the Exciter board. GROUND The connector from the Exciter (J401) to the RF Interface board (J102) links the Exciter to the MPC in the Controller Backplane. Pin 16 Pin 1 Pin 16 is the Exciter synthesizer lock detector output. The synthesizer is locked with a TTL logic high state. VCC1 The voltage on this pin is a fused +15V ±1%, nominal current of 0.5A. It provides current to the Exciter from the RFIB. Pin 17 +3.5V DC Pin 18 Pin 9 is the +3.5V DC TCXO reference voltage from the Exciter to the MAC. Pin 10 Pin 11 HS LK EX Pin 17 is not used at this time. Pins 2-8 GROUND Pin 9 SYN LK EX This input is not used at this time. GROUND LPTT Pin 19 RF CLK The clock controls the Exciter synthesizer when loading. The input source in the Controller is TTL with the speed determined by the synthesizer chip. There could be as many as four synthesizers and a shift register. The Logic Push-To-Talk (LPTT) is an open collector from the Controller. It has a sink capability of 20 mA nominal and a voltage rating of 18V maximum. The transmitter should produce power when this pin is a logic low. May 1998 Part No. 001-2008-203 HS CS EX 5-16 CIRCUIT DESCRIPTION Pin 20 Pin 12 RF DATA Pin 12 is the Receiver synthesizer chip select. This chip is the same part as used in the Exciter. A low enables loading the Synthesizer. Pin 20 is a data pin from the Controller which has the dual role of loading the synthesizer chip and adjusting the power control D/A lines for proper output power. The data has TTL levels. Up to four synthesizer chips and a shift register could be connected to this pin. Pin 13 The connector from the Receiver (J201) to the RF Interface board (J103) links the Receiver to the MPC in the Controller Backplane. Pin 14 Pin 15 Pin 7 SYN LK RX Pin 14 is the main synthesizer lock detector output for the Receiver. The synthesizer is locked with a TTL logic high state. VCC1 Pin 1 is fused +15V ±1% with a nominal current of 1A provides current from the RFIB to the Receiver. Pins 2-6 RX INJ This pin is the power sense for the Receiver injection. It is a linear voltage source that is a function of the injection power. The voltage level will be between 0V - 5V and be able to drive a 10k ohm load. 5.5.6 RECEIVER CONNECTOR (J103) Pin 1 SYN CS RX GROUND UNUSED Pin 15 carries ground current between the RFIB and the Receiver board. RSSI This pin is the Receive Signal Strength Indicator (RSSI) to the Controller. The RSSI is used for tune-up of the Receiver front-end during test mode. The dynamic range is 60 dB. Output from an op-amp with the voltage going from 0.5V to 4.5V. The level has an adjustment in the Receiver. Pin 16 Pin 8 UNUSED Pin 17 carries ground current between the RFIB and the Receiver board. Pin 9 RX WBAND Pin 16 is not used at this time. Pin 17 Pin 18 The receive wide band audio is from the demodulator and goes to the Main Audio Card (MAC) in the Controller card cage. The typical amplitude is 387 mV RMS (-6 dBm) and 2V DC with Standard TIA Test Modulation into the Receiver. Little wave shaping is done on the Receiver board other than a 31 kHz RC LPF which strips off the 450 kHz IF. Buffering is done with an op-amp which can drive a 10k ohm load. Pin 10 UNUSED Pin 11 GROUND HS CS RX GROUND RF CLK The clock controls the Receiver synthesizers when loading. The input source in the Controller is TTL with the speed determined by the synthesizer chip. Pin 19 HS LK RX Pin 19 is not used at this time. Pin 20 RF DATA Pin 20 is a data pin from the Controller which has the dual role of loading the synthesizer chips and Pin 11 carries ground current between the RFIB and the Receiver board. 5-17 May 1998 Part No. 001-2008-203 CIRCUIT DESCRIPTION RF modules, Power Supply and External Connector Board. adjusting the power control D/A lines for proper output power. The data has TTL levels. Up to four synthesizer chips and a shift register could be connected to this pin. Refer to the component layout and schematic diagram in Section 9 for more information on the repeater backplane. On the back of the card rack is the Backplane with plug-in connectors to the cards and cables to the MUX/RES J1 PC STR 2 Q101 FORWARD RF POWER CONTROL POWER U102A POWER ADJUST U102B Q102-Q105 Q8 STR Q7 U103 Q6 SER Q5 Q4 CLK Q3 Q2 Q1 OE +26V P102 +15V P105 Q111B PA PWR CNTRL MUX 3 RF DET (PRE-DRIVER) Y0 RF MUX3 INH U104 E 19 WO103 FORWARD POWER U109A U112B Y1 Y3 A1 Y4 A2 Y5 14 LPTT 20 RF MUX1 INH 13 A D LEVEL 27 E Z RF DATA C 9 A2 RF DATA B 26 A1 Y0 RF DATA A 8 A0 Y2 Y7 Y1 FINAL 2 POWER U112D FINAL 3 POWER U112C FINAL 4 POWER U109B REFLECTED PWR U109D Y6 VREF EX FINAL 1 POWER U112A Y2 A0 Z P103 P104 COMPARATOR Q108 P101 TEMPERATURE EXCITER LPTT MUX 1 U105 WO135 U110F VREF EX SYN LK EX HS LK EX U110E Y6 RF CLK RF DATA TX MOD 22 TX MOD STN CS EX 21 SYN CS EX HS CS EX 3 HS CS EX MUX 2 Z A2 A1 RECEIVER Y0 U106 RX INJ U110A Y1 U110B Y2 HS LK RX SYN LK RX A0 RF MUX2 INH Y7 10 E Y5 Y4 RSSI 30 RSSI RX WB AUDIO 7 RX WBAND RF DATA 28 RF DATA RF CLK 11 RF CLK SYN CS RX 29 SYN CS RX HS CS RX 12 HS CS RX FAN HIGH 2 FAN 1 LOW 1 FAN HIGH 4 FAN 2 LOW 3 J104 Q107 FAN 1 BUFFER U107A Q106 U108A 5V REGULATOR +15V FAN 2 BUFFER U107B U101 +5V Figure 5-7 RF Interface Board Block Diagram May 1998 Part No. 001-2008-203 5-18 CIRCUIT DESCRIPTION 5.6 800W POWER SUPPLY C110/C111. The resistor network connected to CR104 charges up C106/C107 to +18V off the line. This provides the bias voltage required to start the controller IC U102. Once the IC turns on, current is being switched on L107. A small tap winding on L107 provides sustaining current to the U102. When AC is first connected, it could take several seconds for C106/ C107 to charge to +14V before the unit starts. WARNING This power supply has voltage potentials greater than 400V which can cause serious injury or death. Dangerous voltages may even be present several minutes after power is removed until they bleed down to safe levels. Therefore, because of this and the complexity of the switch-mode power supply, it is strongly recommended that it be returned to the EFJohnson Company for repair (see Section 1.7). U102 samples the input voltage through R105/ R106/R107, the input current through T103/T104/ CR146/CR108/R113/R114, and the output voltage through the divider at R127. U102 modulates the duty cycle to MOSFET Q101 such that the input current is shaped like, and in phase with, the input voltage. 5.6.1 FILTER BOARD AC power is brought into the power supply through the IEC AC connector on the front panel of the power supply. This connector is attached to EMI Filter Assembly, Part No. 023-2000-820. The filter contains common mode and differential mode filtering so that the supply complies with FCC Class-A regulations. The controller has two feedback loops: a voltage loop to keep the 400V constant and a current loop to keep input current correct. Compensation for the current error amp is C120/R141/C121 on U102, pin 1. Compensation for the voltage error amp is provided by C127/C142/C126 on U102, pin 16. U102, pin 4 and associated circuitry automatically adjust the Power Factor Correction (PFC) for input voltage (100-240V AC), line frequency (50-60 Hz), and load on the power factor. In addition to the filter components (C1, C2, L1, C3, C4, L2, C5), R1 is used to discharge the filter capacitors when AC is removed. Metal-oxide varistors (RV001/RV002) are placed across the line on the input and output of the EMI filter that clamp transients on the AC line to prevent damage to the power supply. The AC power is fused with F001 after the connector and before the filter. Replace this fuse with a 15A 250V (314015) fuse. WARNING The output voltage of the power factor section is 400V DC. This voltage is bled off slowly. After turning power off, it can take more than 5 minutes to discharge. At the output of the filter board is a bridge rectifier. The rectifier is heat sunk to the filter bracket through a Grafoil thermal interface pad. Filtered AC power is connected to the main board via wires W001 and W003. Filter and rectified current is brought to the main board via wires W004 and W005. The safety ground is connected from the filter board to a stud in the chassis through W002. 5.6.3 MAIN PULSE WIDTH MODULATOR The +26.5V output is created from a two-transistor forward converter (Q116/Q118). It uses the 400V output of the power factor correction on C110/ C111 for an input voltage. The same controller IC (U102) drives the +26.5V stage. This stage runs at exactly twice the power factor correction frequency and uses trailing edge modulation. The pulse width modulator uses the PFC supplied current for modulation scheme that reduces ripple current in C110/C111. 5.6.2 POWER FACTOR CORRECTION The power factor switching frequency is set at 87.5 kHz, ±5 kHz. The average current mode boost converter is comprised of L107, Q101, CR145, C110, and C111. Half of U102 is used for power factor correction. RT101/RT102 are negative temperature coefficient thermistors that limit the in-rush current to The output of the IC, U102, pin 11 is fed to a level shifting gate drive network comprised of C139, C140, T106, C136, C197, C137, and C228. Each MOSFET (Q116, Q118) of the two-transistor forward 5-19 May 1998 Part No. 001-2008-203 May 1998 Part No. 001-2008-203 5-20 AC SENSE AC IN DC IN T101 RT101, RT102 Q104 VCC CR110, CR111 CR101, CR102 BRIDGE RECTIFIER TEMP +5V REGULATOR SENSOR U106 U101 TO REMOTE EN Q103 Q105, Q106 U107 AMP U110A TEMP OUT U110C THERMAL SHUTDOWN T106 T105 CURRENT SENSE U115 OVERVOLTAGE SHUTDOWN U110D Q120, Q121 FAN SYNC L101 BUFFER/ HYSTERESIS FAN CONTROLLER Q114 2-TRANSISTOR HI/LO VOLTAGE FWD CONVERTER ISOLATION Q115, Q116 T106 Q117, Q118 RESISTOR LADDER T103 T104 U109 LEVEL SHIFTING GATE DRIVE ON/OFF SENSE BATT BACK-UP +6 to +18V U108 PWM OUT Q101 VOLTAGE SENSE Q108 Q107 VDC RAMP I SENSE FB PFC U102 IAC CURRENT MODE BOOST CONVERTER L107 EXT IN +26.5V DC U111 CT RAMP/ISD Q122, Q123 Q124, Q125 Figure 5-8 Power Supply Block Diagram U114 VCC OUT BUCK BOOST CONVERTER Q129, Q130 Q131, Q132 BUCK CONVERTER OUT RAMP/ISD EA OUT/INV U113 CT CONTROLLER U104A/B Q110, Q111, Q112 +5V TO U104 U105 -5V DC OUT T109 T108 Q127 Q128 SAWTOOTH BUFFER BUCK CONVERTER OUT +15V DC +5V REG +26.5V +15V U112 VREF CONTROLLER L104 L102 +15V DC OUT UNDER VOLTAGE PROTECTION U118, Q138 U122 U117, Q133 U120 OVER VOLTAGE PROTECTION +5V DC OUT OVER VOLTAGE PROTECTION U116, Q126 U119 L103 CIRCUIT DESCRIPTION CIRCUIT DESCRIPTION R176, and CR122, along with U104B, create a very narrow pulse on U104B, pin 6. Q110, Q111 and Q112 level shift and buffer this pulse. When the narrow pulse is presented to the timing capacitor of the +15V and +5V converters, the cycle terminates and a new one starts. This forces the +15V and +5V converters to run at the same frequency, and is slightly delayed from the +26.5V converter. converter has a gate protection zener diode CR117, CR120, respectively. In addition, each power MOSFET has a gate turnoff network. In operation, power MOSFETs Q116, Q118 are on for approximately one-third of the period providing current to the primary side of T107. During that time CR121 is forward conducting and charging L101. When the MOSFETs are switched off, the magnetizing current of T107 continues to flow through CR118, CR119. These diodes place 400V across the transformer in opposite polarity that resets the transformer core. During the off period, CR128 is free wheeling and L101 is discharging. Transformer T107 provides the isolation between the low voltage and high voltage sections. 5.6.5 FAN AND THERMAL SHUTDOWN The voltage supply to the thermal measurement circuit is generated from transformer T101 and the associated bridge rectifier consisting of CR101, CR102, CR110, CR111, and bulk storage capacitor C101. This voltage is approximately +9V when the AC voltage is at 120V AC. The +26.5V pulse width modulator is peak current mode controlled. This type of converter requires current and voltage sense. T105, CR112, R125, R146 and C125 provide the current sense circuit. The voltage sense circuit is U109 and the associated circuitry on the isolated side of the supply. NOTE: This DC voltage is dependent on the input AC voltage. U106 provides a very accurate +5V supply that is required for proper operation of the temperature sense circuit. A precision temperature sensor (U101) is mounted to the +26.5V rectifier heat sink. The output of this sensor is 10 mV/°C with a ±1% accuracy. This voltage is amplified by U110A, with precision resistors R183/R184 setting the gain. An opto-isolator is used to cross the boundary from high to low voltage sections. In the event of an over-voltage condition (>+32V), U115 and associated components turn the power supply off. This shutdown mechanism latches the power supply Off. The enable line must be turned Off for 10 seconds for the power supply to reset. T106 has a tap to provide current to the optional battery back-up board (Part No. 023-2000-830). The +26.5V is available at the high current output connector to the power supply and it also powers the +15V, +5V and -5V converters through F102. The output of gain stage U110A is fed to the computer interface via WO116 so that power supply temperature can be monitored with the repeater programming setup. The output of U110A, pin 3 is also connected to the thermal shutdown circuit U110C, R135, R136, R137, R138, and R139. If the heat sink temperature reaches 92°C (198°F), the output of U110C, pin 8 goes high and saturates Q103. When Q103 is turned on, U107 is turned off and the power supply turns off. The remote voltage is always present so that when the heat sink temperature drops to 80°C (176°F), the power supply restarts. The high temperature condition would only exist if the fan was blocked or faulty. 5.6.4 SYNCHRONIZING CIRCUITS The +15V and +5V sections run at the same frequency as the +26.5V pulse width modulator. In order for a beat note not to be produced, a sync circuit is used. If two converters are not synchronized, the difference frequency may show up at an undesired location in the repeater. The output of U110A, pin 1 also connects to the fan controller. U110D with the associated resistors provides a means to turn the fan on/off. Transistors Q120/Q121 provide current gain and a voltage level shift to run the fan. The fan turns on when the heat sink reaches approximately 45°C (113°F) and turns Divider R151/R152 samples the output of the main pulse width modulator. When Q116 and Q118 turn on, the output on U104A, pin 3 goes high. C138, 5-21 May 1998 Part No. 001-2008-203 CIRCUIT DESCRIPTION Voltage loop compensation is set by C174, C175 and R221. off again when the temperature reaches 35°C (95°C). It is normal for the fan to intermittently turn on and off. Sync pulse is added into the low side of C176 via C172 and R225. The free running frequency of the 15V converter (approximately 145 kHz) is set about 10% lower than the 26.5V converter. This longer duty cycle allows the sync circuit to synchronize the converter. 5.6.6 +15V CONVERTER The input voltage to this “Buck” DC/DC converter is the main +26.5V output fused through F102. The bias voltage for the controller IC U112, pin 15 is provided by a +15V regulator U111. The basic buck converter consists of MOSFET Q125, Schottky diode CR126 and storage inductor L102. C165, C166, C167, L103, C169, and C170 filter the output voltage and attenuate the ripple at the switching frequency (160 kHz). The capacitors are an integral part of the feedback loop. The duty cycle is approximately 60%. Over voltage is sensed using U116 as a reference and amplifier, CR129, acts as a crowbar on the output. Once the crowbar is turned on, opto-isolator U119 is activated to shut down the power supply. The enable line must be toggled or AC voltage removed for 10 seconds to reset the power supply. The +15V buck converter is peak current mode controlled. T108 samples the inductor current while MOSFET Q125 is on. The sampled current is translated to a voltage via CR127, R209 and R210. 5.6.7 +5V CONVERTER Operation of the +5V “Buck” DC/DC converter is the same as the +15V, except slop compensation is not required. Some values are different to get the 5.2V DC and current limit to 6A. The duty cycle is approximately 20%. Because the MOSFET is a high-side switch, a charge pump is required to get the gate voltage above the input voltage. The charge pump operates as follows: When the output from IC U112, pin 14 is low, capacitor C162 is charged through CR124, R198, R199, R200 so that Q122/Q123 are off. When U112, pin 14 goes high, the capacitor stays charged and CR124 is reverse biased. Q122/Q123 are turned on which forward biases CR125 and applies a gate-tosource voltage of approximately +12V. During this time Q124 is off. When U112, pin 14 goes low, Q124 turns on and rapidly discharges the gate capacitance. Resistors R231/R208, coupled with C164, provide snubbing for Schottky diode CR126. 5.6.8 -5V CONVERTER The –5V “Buck-Boost” converter scales and inverts the voltage. This converter is free running at approximately 75 kHz. The output switch and controller are built into the 5-leg TO-220 IC U114. L105 is the storage inductor. C204, R270 and R271 close the voltage feedback loop and are set for optimum stable transient response. C208/C209 reduce output ripple. Under-voltage protection is required on this stage and works the same as the over-voltage protection of the +15V and +5V buck converters, but has opposite polarity. Because the +15V converter operates at greater than 50% duty cycle, slope compensation is required. Capacitor C176 is the time capacitor for this converter and R223 is the resistor that sets the charge current. A sawtooth wave is present on the high side of C176 that is buffered by Q127/Q128. The resistor divider network of R315, R227, R229 and R232 provide the correct amount of compensation for stable operation and current limiting. 5.6.9 POWER SUPPLY REPAIR AND ALIGNMENT If a power supply fails, it is typically a power MOSFET or power diode that fails. In some cases the MOSFET gate may short and cause some of the driver circuits to be damaged. When replacing heat sunk components, it is advisable to replace the sil-pad thermal interface material at the same time. The mounting hardware must be replaced exactly as built The output voltage is sampled by R215, R216, and R217 and sent to the inverting side of the error amplifier internal to the controller IC on U112, pin 1. May 1998 Part No. 001-2008-203 5-22 CIRCUIT DESCRIPTION repeater to reset, depending on battery condition and load status. in the factory. The mounting screws for the power semiconductors MUST BE torqued to 4-5 in/lbs. Under or over torque can shorten the life of the semiconductor. NOTE: If using a generator, the DC voltage must be between 23-28.5V (26.5V DC is recommended), and ripple voltage must be less than 1% or approximately 0.25V P-P. The majority of the voltage and current limits are set with fixed value components in the power supply. However, the +26.5V, +15V and +5.2V supplies are adjustable. When certain components are replaced, the voltages must be adjusted. The voltages should be set at light load (i.e. repeater in the receive mode). 5.7.2 CHARGER The charger charges the batteries when the repeater is on and switch S101 is “On”. A tap off of the main transformer of the power supply through wire W104 and a +26.5V line via wire W102 are what supply the charger with the necessary voltage to charge the batteries. The tap off of the transformer is biased by the +26.5V and then filtered through L101, C105 and C119. Since the tap from the power supply is not a regulated voltage, bleeder resistors R136/ R137 dissipate some power when the batteries are fully charged. In a no load situation, the peak voltage of the tap is approximately 63V and it is not impressed across the 50V capacitors C105/C119. During a battery charging condition, the line voltage to the charger on U107, pin 2 should be about 35V. 1. The +26.5V supply can be adjusted with R174 when any of the following components are replaced: R173, R174, R175, U109, U108, U102, R143, R170 or R171. 2. The +15V supply can be adjusted with R216 when any of the following components are replaced: R215, R216, R217 or U112. 3. The +5.2V supply can be adjusted with R254 when any of the following components are replaced: R253, R254, R255 or U113. 5.7 BATTERY BACK-UP MODULE While charging batteries, if the charge voltage is varied with respect to the temperature of the batteries, the life of the batteries is increased dramatically. Figure 5-9 shows the algorithm used in float charge applications for two 12V lead-acid batteries in series. It shows that the charge voltage should be 27.3V DC ±0.15V at 25°C (77°F) with –55 mV/°C temperature compensation. 5.7.1 OPERATION When an optional battery back-up module is installed in a power supply, it performs the function of powering the repeater in the absence of AC voltage. When AC is present, it can be used to charge a pair of lead-acid batteries in series. The charger is a temperature compensated constant voltage charger. The maximum output current from the charger is 2.2A. The charger works when AC is present and the repeater is enabled. The charger switch on the battery back-up module must be “On”. The temperature compensation thermal sensor is part of Part No. 0232000-223 battery back-up module cable assembly. An LM317M linear voltage regulator (U107) is used to create the temperature compensated charge voltage. This device is capable of delivering 2.2A of continuous current to the batteries. To create a temperature compensated voltage, an op amp (U104) is used as a voltage gain device from a temperature probe attached to the batteries (part of cable Part No. 023-2000-223). This op amp with R148/R149 defines the slope for the algorithm in Figure 5-9. The output of the temperature compensation network is attached to the adjust pin of U107. R138-R140 allow the output voltage to be set properly at a given ambient temperature. F101 is a 4A resettable fuse used to prevent thermal run away in the When AC is low or not applied to the power supply, the battery input takes over if the voltage is within range. The input voltage to the battery back-up module acts as the 26.5V supply and the other voltages in the power supply also are present (+15, +5.2 and –5V). When AC is restored, the battery back-up module disengages automatically. The change over from battery to AC or AC to battery may cause the 5-23 May 1998 Part No. 001-2008-203 CIRCUIT DESCRIPTION event of U107 failure. If the output current to the batteries exceeds 4A, this fuse opens. Once the current drops below 100 mA, the fuse closes automatically. CAUTION: Exceeding –30V across the battery backup terminals with the power supply on will destroy Q105. NOTE: If any of the charging components are replaced, R140 needs to be adjusted to set the output (battery back-up battery terminals) voltage to 27.3V ±0.15V when temperature sensor is at 22°C (71.6°F) . Charger Voltage 5.7.4 ENGAGING THE RELAY The main purpose of the Battery Back-Up Module (BBM) is that when the power supply loses AC line voltage, a pair of series connected 12V lead acid batteries (approximately 26.4V) or other 2328.5V DC source will engage to the supply allowing the repeater to operate. To perform this function a voltage comparator (U101) is used to monitor the charge tap coming from the power supply. 30V -55mV/°C 27.3V A 2.5V reference voltage is supplied to the comparator from U102. The transformer tap voltage is smoothed and divided by CR114, C118, R116, R121 and R122. The values for these components were calculated so that when the AC line voltage is dropped to 70V AC, the output of the comparator turns Q103/ Q102 on which in turn engages the relay K101. The relay is capable of 30A which delivers the battery energy to the power supply via W102 with the return line being W103. 25.2V 24V -30° 0° +22° +30° Temp (°C) +60° Figure 5-9 No Load Charge Voltage vs. Temperature 5.7.3 REVERSE BATTERY PROTECTION NOTE: When AC is restored, the relay disengages and the charger automatically begins to charge the batteries. To obtain reverse battery protection, a number of techniques are implemented. Q108/Q110 are arranged in a Darlington configuration to isolate the output capacitors C109-C111 from conducting in the event the batteries are connected backwards. This circuit also provides a means to turn the battery charger off in case the user wants to run the repeater off another DC source. S101 opens the base of Q105 which turns off Q104. CR111 is a green LED located on the right side of the battery back-up module when looking at the front of the power supply. It tells the user the charger is in charge mode and is marked “On”. 5.7.5 OVER/UNDERVOLTAGE SHUTDOWN U101 is a quad comparator IC used to create the over voltage and under voltage shutdown circuitry. If the batteries are drained sufficiently enough such that the voltage of the batteries drops below 20.3V DC, the output of the comparator goes low and turns Q102 off. By turning Q102 off, the batteries are switched out of the circuit. The batteries cannot be switched back into the repeater until the voltage rises to 22.6 VDC. This operation is in place to protect the repeater and the batteries. In the event the batteries are over charged, or the repeater is driven by the generator that has the voltage set too high, the relay will disengage above 30.5V DC. In order to switch the batteries back to the repeater, the voltage must drop below 29V DC. To notify the user that the batteries are connected improperly, R101/CR101 are connected in series across the batteries. CR101 is a red LED that lights when the batteries are connected backwards and is located on the left hand side of the battery back-up module when looking at the front of the power supply. This LED is marked “Reverse Bat.”. CR113 eliminates a path for the reverse battery current through the relay and over/under voltage protection circuitry. May 1998 Part No. 001-2008-203 In an over voltage or under voltage situation, whether AC is present or not, the red LED (CR105) lights until the problem is rectified. This light is 5-24 CIRCUIT DESCRIPTION ture goes below 35°C. This output is sent to the power supply through Q106 to turn the fan on and off. located on the right-hand side of the battery back-up module when looking at the front of the power supply and is marked “BAT-BAD”. 5.8 CARD RACK 5.7.6 BBM FAN CONTROL The card rack provides slots for up to eight logic cards; including Main Processor Card (MPC), Main Audio Card (MAC) and the Interface Alarm Card (IAC). The IAC has a notch in the card to accommodate a pin in Slot-8 so that no other card can be plugged into this slot. The voltage supply to the thermal measurement circuit is taken from the 26.5V DC line into the BBM. A precision temperature sensor (U106) is mounted on the PC board near a screw into the BBM bracket which transfers heat to the sensor. The output of this sensor is 10 mV/°C with a ±1% accuracy. This voltage is amplified by U105 with resistors R153/R154 setting the gain. On the back of the card rack is the Backplane with plug-in connectors to the cards and cables to the RF modules, Power Supply and External Connector Board. The output of this gain stage (pin 1) is fed to another gain stage that performs as a comparator. The output (pin 7) will go high when the heat sink temperature reaches 45°C and will go low when the tempera- A7 Refer to the component layout and schematic diagram in Section 9 for more information on the repeater backplane. A11 A5 MP28 A8 A6 A9 EP1 A4 Figure 5-10 Backplane Connectors 5-25 May 1998 Part No. 001-2008-203 CIRCUIT DESCRIPTION 5.9 EXTERNAL CONNECTOR BOARD The external connector board (A10) shown below is the interface for such things as alarm outputs, alarm inputs, and the high speed data bus connection. A7 ALARMS TO CARD RACK P10 A6 REPEATER I/O TO CARD RACK J1 H S H DB S IR DB + D IR B D + TL B TL A + A - 54 55 M O M I/0 O C 6 13 M TO CARD RACK P11 5 4 32 C 25 A D AU D IN N U I +1 5V SS + T + IN U 2 1 IN R T U 1 33 T - IN DA TA 1 2 O U 1 T O - U 2 1 IN - FA IL AC AC V +1 5 G R C O EX U N TR D E 2 Q O 1 M O O D S - TX E XT XS R M B J2 + G R 1 G IN R EB AC C VO T VD AT AG TX IN R O TX S+ M R XA R A5 HIGH SPEED DATA BUS + P 26 2 J1 J3 1 T X S+ M TI 6 M X R B TI P R D E IC N VO BA W 1 O OU C M EA IC VO X R TX AR AL AR 34 MS Figure 5-11 External Connector Board May 1998 Part No. 001-2008-203 1 XA + E IN 4- D TX AL J1 TX A+ IN 3- M M C C 50 M O C AL AR O T1 U 49 TO EX IA C 41 O 34- 2 TX D 53 O U 4+ T 3+ SY N C C O IN M EX 17 TR EQ 2 EN 4+ 3+ P1 SQ 1 A10 EXTERNAL CONNECTOR BOARD 5-26 J2 DA TA 2 CIRCUIT DESCRIPTION • 5.10 MAIN PROCESSOR CARD 5.10.1 INTRODUCTION The Main Processor Card (MPC) connects to the computer with repeater software to program the repeater parameters, sets and reads the alarms, handles communication between repeaters, maintains the audio gating for the MAC, handles initialization requests from cards and contains the repeater RF data for the Receiver, Exciter and CWID. 5.10.2 MAIN CONTROLLER MICROPROCESSOR (U27) This contains the main software and control over the repeater (see Figure 5-12). Control functions for each repeater are performed by the Main Processor in the MPC installed in each repeater. The MPC contains the main software and control over the repeater via microprocessor U27 (see Figure 5-17). The main controller (U27) is a VLSI (Very Large Scale Integration) CMOS 16-bit single chip computer with an 8-bit external data bus. This processor has software compatibility with the V20 (8086/8088), faster memory access, superior interrupt processing ability, and enhanced control of internal peripherals. This ROMless processor has a variety of on-chip components including 256 bytes of RAM, serial and parallel inputs/outputs, comparator port lines and timers. Information is exchanged between repeaters via a High-Speed Data Bus (HSDB) that interconnects all the MPCs. This control technique is called distributive processing and it eliminates the need for a separate system controller at each site. The HSDB processor (U13) on the MPC provides these control functions. The MPC also contains: • Flash Memory, RAM, non-volatile EEPROM. • I/O chip select to allow the addressing of data latches for Input/Output. • Read/Write selection to be sent and received on the Controller Backplane. • Clock line, data line and chip select line from the IAC to load the Receiver and Exciter synthesizers. • Serial communication circuitry and processes for the High Speed Data Bus (HSDB). • Asynchronous parallel communication to the other cards, i.e. alarm input and output circuitry. • AC Power Failure indication from the IAC. • Provides an output from the IAC to the power amplifier to control the output power. • Exciter Logic Push-To-Talk (PTT). Receiver synthesizer lock, Exciter synthesizer lock, thermal level from the power amplifier, VSWR level from the PA, forward power level, RSSI signal level, audio levels from the MAC, Receiver and Exciter from the IAC. Eight banks of registers are mapped into internal RAM below an additional 256-byte special function register (SFR) area that is used to control on-chip peripherals. Internal RAM and the SFR area are together and can be relocated anywhere in the 1Mbyte address space. This maintains compatibility with existing system memory maps. The two microprocessors and USART (U22) are reset by integrated circuit U17. Reset occurs when power is turned on, when the 5V supply drops below a threshold level or the reset switch (S1) is active. When a microprocessor is reset, several internal registers are cleared and the program is started over from the beginning. Low-voltage reset prevents improper operation resulting from low-voltage conditions. When power is turned on, the RESET output U17, pin 6 is initially high and the inverted RESET output U17, pin 5 is initially low. Once the 5V supply stabilizes, these outputs remain in these states for approximately 100 ms to ensure that reset occurs. This time delay is set by capacitor C14 connected to U17, pin 3. If the 5V supply drops below a nominal level, the RESET outputs change states and microprocessor operation is interrupted until the 5V supply returns to normal. C3 5-27 May 1998 Part No. 001-2008-203 CIRCUIT DESCRIPTION P2-0 P2-1 P2-2 P2-3 P2-4 STAGING STAGING PROGRAMMABLE LC DMA etc. LATCH ADM LATCH A19-A0 CONTROLLER ALU P2-5 PSW TxD0 RxD0 SERIAL P1-6 COMMUNICATION CTS0 INTERFACE PFP PC TxD1 RxD1 CTS1 INC BAUD RATE GENERATOR TA RESET TB TC P1-1 INTERRUPT P1-3 CONTROLLER P1-4 X1 X2 P2-7 INT RAM 256 BYTES GR MACRO SERVICE CHANNEL PROGRAMMABLE P1-2 P2-6 16K BYTES BUS CONTROL LOGIC P1-0 INT ROM P1-7 MSTB MREQ R/W IOSTB EA INSTRUCTION DECODER CLOCK MICRO SEQUENCER P1-4 MICRO ROM QUEUE D7-D0 16-BIT TIMER P1-5 REFRQ PORT WITH PORT TIME BASE CONTROLLER COMPARATOR P0-7 V TH P0 P1 P2 PT0-PT7 Figure 5-12 U27 Block Diagram encode data messages to the mobiles that are monitoring that channel. These messages also include information on which repeater is free and current system priority. prevents fast transients on the 5V supply from causing reset. Manual reset can be accomplished by pressing push-button switch S1. When U17, pin 2 goes low, U17 goes into the reset sequence described. Microprocessor U13 is an 8052 that uses external EPROM (Erasable Programmable Read Only Memory) U14, an 8-bit device that stores the program. The microprocessor uses 2k x 8 EPROM and 64k x 8 RAM. The RAM (Random Access Memory) is used for temporary data storage. The HSDB processor is configured by the Main Processor. 5.10.3 HIGH SPEED DATA BUS MICROPROCESSOR (U13) The HSDB processor (U13) on the MPC provides the interface with the HSDB. It monitors data on this bus and also transmits data on to this bus when necessary. Information on this bus indicates which repeaters are in use and also which mobiles are using the system. This information is used by the repeater to May 1998 Part No. 001-2008-203 The internal data bus of the microprocessor has four input/output ports. These ports have eight lines each, giving a total of 32 input/output lines. These 5-28 CIRCUIT DESCRIPTION Pins 43-46 ports are designated P0, P1, P2, P3. P0 is used as a data bus. Ports P1 and P2 are always used as general purpose inputs/outputs. P3 is used for specialized functions, i.e. a serial port (RxD/TxD) and interrupt (INT). Provides a means of transferring data to and from the CPU on the MPC, memory storage on each card and peripheral devices in and out of the MAC and IAC. The operating speed of the microprocessor is set by an 12 MHz clock generated by Y2. This clock frequency is divided down by an internal divider to provide a machine cycle time of 2.5 µs. Most program instructions are executed in one machine cycle and none require more than four machine cycles. Pin 15 MREQ A memory request line operates in conjunction with the Read/Write lines. These provide the ability to read from or write to the main processor memory on the MPC. The microprocessor U13 communicates with the main processor (U27) through U9 and U10. U9 is a Transmit FIFO (First In First Out) and U10 is a Receive FIFO. This combination makes up an asynchronous parallel-to-parallel interface to the Main Processor. Pin 16 MSTB A memory strobe line used during MPC main processor Read/Write operations to external memory on the MPC and other cards plugged into the backplane. Microprocessor U13 also calculates the current system priority for the channel. This priority is from the programming software responses and the current priority is sent to the main processor. U13 also reads repeater number and channel number information in memory. U13 also determines the current free repeater and includes that information in the data sent to the Main Processor. Pin 17-20 UNUSED Pin 21 LPTT The Logic Push-To-Talk is an open collector from the Controller. It has a sink capability of 20 mA and a maximum voltage rating of 18V. The transmitter should produce power when this pin is a logic low. Transmit indicator is on the IAC and is controlled independently of the LPTT. 5.10.4 CHIP SELECT DECODERS (U15/U4) Selects the peripheral chip for read and write functions. Pin 22-23 UNUSED Pin 24/56 HSDB+/HSDB- 5.10.5 P1 SIGNAL CONNECTOR The signal interface connector P1 (64 pin) that connects the Address and Data buses and control lines to the backplane connector. Provides a path between the MPC main processor and the external memory on the MPC and the other cards in the Controller. This bus retrieves information programmed into memory for the operation of the repeater. This interconnects all repeaters to provide an exchange of information. This control technique is called distributive processing and eliminates a separate system controller at each site. Information on this bus indicates which repeaters are in use and also which mobiles are using the system. This information is used by the repeater to encode data messages to the mobiles that are monitoring that channel. These messages also include information on which repeater is free and current system priority. Pins 11-14 Pins 25-26 Pins 1-10 Pins 33-42 ADDRESS BUS DATA BUS 5-29 UNUSED May 1998 Part No. 001-2008-203 CIRCUIT DESCRIPTION Pin 27/59 Pin 1 Pin 2 Pin 3 –5V IN This is the -5V input to the MPC from the power supply via the Controller backplane. +12V U25, pin 1 Vpp +5V 5.10.8 J3 BAUD RATE Pins 28-29 Pins 60-61 +5V IN J3 is jumpered to select the baud rate from the computer to the MPC, these two baud rates must be the same (see Figure 5-17). The baud rate of the computer can be found from the command line by requesting /b, /h or /? (see Section 3.1.6). To change jumper J13: Power off the station. Move P3 to the proper rate. Power on the station. This is the +5V input to the MPC from the power supply via the Controller backplane. Pins 30/62 +15V IN This is the +15V input to the MPC from the power supply via the Controller backplane. Pins 31-32 Pins 63-64 5.10.9 S2/S3 HSDB SETTINGS GROUND This is the ground connection to the MPC from the power supply via the Controller backplane. These switches configure; the HSDB for RS-485 or single-ended 5V operation, indicate if the Summit repeaters are connected to existing repeaters or only Summit repeaters, and if the repeater is an end repeater termination. Refer to Sections 2.10 and 6.6.8. Pin 47 5.10.10 J4 EPROM MEMORY LOADING READ Used with the MREQ line to read data from the main processor and external memory. Pin 48 This jumper selects EPROM memory loading for LTR systems. The LTR setting is pin 3 to pin 4. WRITE 5.10.11 J5 HSDB SPEED Used with the MREQ line to write data to the main processor and external memory. Pins 49-55 Pins 57-58 J5 is jumpered to select the data bus speed. J5, pins 2/3 select the LTR 12 MHz crystal. UNUSED 5.10.12 J6 WATCHDOG 5.10.6 J1 COMPUTER CONNECTOR This jumper enables or disables the watchdog timer for reset. Normal operating mode is P6 jumpering J6, pins 2/3. This jumper should not be moved or removed. J1 is the MPC connection to the computer or modem. Pin 1 Pin 2 Pin 3 Pin 4 Ground Computer Tx Computer Rx Modem DCD 5.11 MAIN AUDIO CARD 5.11.1 INTRODUCTION 5.10.7 J2 MEMORY SELECT This control card stores the information required to operate the routing of audio and data from the inputs of the repeater to the outputs. Data is received on the address bus from the MPC for the operations to perform. The Audio/Data microprocessor and the J2 is jumpered to select either the Flash memory or the EPROM memory. Flash memory is ultra-fast data storage. The normal setting is pin 1 to pin 2. May 1998 Part No. 001-2008-203 5-30 CIRCUIT DESCRIPTION When it is time to transmit the CW Identification, the main processor on the MPC sends the identification to U111 via the data bus and U160 (Rx FIFO). The CWID is sent to the Tx Data Amplifier and Filter. The output of the filter is summed with the transmit audio and sent to the Exciter. latches open and close gates to route a path for the audio or data. Audio control functions for each repeater are performed by the Main Processor in the MPC. The MPC contains the software and maintains control over the repeater via microprocessor U27. The audio/data microprocessor passes received data to the main processor, and it is given the programmable parameters for the gates. U111 also uses six octal latches to provide additional input and output lines. Latch U107/U108 provide outputs which allow U111 to control various audio gates. These gates control the CWID, FSK data, and receive/transmit audio signals. Information is exchanged between the cards in the Controller Backplane via a data bus and an address bus. The address bus provides the link between the main processor and the chip and the address latches on the MAC. These latches control the octal latches that select the audio and data gates. The data bus is the link between the Main Processor and the Audio/Data Processor on the MAC. The Main Processor controls the data to the octal latches and opens and closes the gates required to route audio/data in and out of the repeater. The MAC also contains: • The audio interface between the receiver and exciter and to the external connections. • The receive audio filtering with de-emphasis. • The squelch filter and detector. • Slow decay timing circuit that controls a mute gate on the main receive audio. • A filter, DC restoration and slicer circuitry for detecting the subaudible data. • The fast squelch and data fed to the microprocessor that decodes the data and uses the squelch line as a data qualification signal. • Latch U106 provides outputs which allow U111 to route signals to the Audio/Data Test Point by switching gates on and off. U106 also provides adjustment of the selected EEPOTs. U155-U156 allow U111 to select the EEPOT to adjust with chip select lines. These latches also provide routing of some audio/data signals through gates. In addition, U111 controls the receive and transmit audio gates, receiver squelch, several frontpanel indicators, and other functions. U111 encodes the data messages transmitted to mobiles monitoring that channel, and controls transmitter keying. 5.11.3 RECEIVE AUDIO The Receive Wide Band Audio (RX WBAND) signal from the Receiver is fed into the MAC on P100, pin 27. This audio signal includes; audio, LTR data, and noise. The audio processing circuit provides filtering and amplification of the audio signal before it is routed to the outputs on the MAC card. A low-pass filter consisting of U121A/B attenuates frequencies above 3 kHz. This removes highfrequency noise from the audio signal. From the filter the signal is fed to amplifier U122A to increase the level before the high-pass filter to preserve adequate hum and noise ratio. Transmit audio filter and limiter with pre-emphasis. 5.11.2 AUDIO/DATA MICROPROCESSOR (U111) This Audio/Data microprocessor is on the MAC card and is used to decode LTR data received from the mobiles. The LTR data is applied to U111, pin 8 (P1.7 input). When a word is successfully decoded the data is then sent to U161 (Tx FIFO) and transmitted on the data bus in parallel to the main processor on the MPC. From the audio amplifier the signal is fed to a high-pass filter consisting of U122B/C/D. This filter attenuates frequencies below 300 Hz which removes data present in the wide band audio signal. These filters are configured to act like large inductors. The 5-31 May 1998 Part No. 001-2008-203 CIRCUIT DESCRIPTION 5.11.5 RECEIVE DATA CIRCUITRY signal is then fed to U163A which provides 6 dB per octave de-emphasis. The receive wide band audio signal is the unfiltered output of discriminator U202 in the Receiver. Therefore, this signal contains audio, LTR data, and noise. A low-pass filter formed by U124A/B attenuates frequencies above 150 Hz by 24 dB per octave so that only the data frequencies are passed. From the filter the signal is fed to amplifier U125A. The gain of U125A is adjusted by a level control. The output of U125A can be routed through Data To Audio/Date Gate U159C and the Audio/Data Test Point J100. Audio gates U113B/C/D permit noise squelch circuit, control logic, and audio switch to control gating of the audio signal. The control signal from the noise squelch circuit is applied to U113B through U113D. When a carrier is detected, this input is high and U113B passes the signal. Programming determines the gating of audio. When audio is passed by U113B/C and U114A, the audio can be routed through other gates to various outputs (see Section 5.11.6). 5.11.4 RECEIVE SQUELCH CIRCUITRY DC restoration circuit converts the data signal from AC floating near ground to a digital signal at levels of 0 and 4.5V. U125B/C provide the reference voltage on the inverting input of comparator U125D. Positive peak detector U125B handles the positivegoing peaks of the data signal. Negative peak detector U125C handles the negative-going peaks of the data signal. The receive wide band audio includes audio, data and noise. The squelch circuit detects this noise to determine receive signal strength. When no carrier or a weak carrier is received, there is a large amount of noise present. Conversely, when a strong carrier is present, there is very little noise present. The voltage on non-inverting input to U125D is midway between the positive- and negative-going peaks. The data input is on the non-inverting input of U125D. When the data signal rises above the reference voltage, the output goes high. Conversely, when the input voltage drops below the reference voltage, the output goes low. The receive data is then passed to audio/data processor U111. U135A is a high-pass filter which attenuates frequencies below approximately 30 kHz so that only high-frequency noise is passed. This noise is amplified by U135B and U123A. A level control adjusts the gain of amplifier U135B. The gain of U123A is partially set by a thermistor to compensate for circuit gain and noise level changes caused by temperature variations. The amplified noise is then applied to a bridge rectifier. The difference between bridge rectifier outputs is applied to the inputs of U123B. The output of U123B is positive-going pulses. These pulses are applied to U123C which is a Schmitt trigger. When the input signal rises above the reference the output goes low and causes the reference voltage to decrease slightly adding hysteresis to the triggering level. This hysteresis prevents intermittent squelching when the receive signal strength is near the threshold level. 5.11.6 RECEIVE AUDIO PROCESSING The receive audio signal is fed into the MAC on P100, pin 27. When a mobile-to-mobile call is received, Repeat Gate U153C is enabled and the receive audio signal is routed through Transmit Option Gate U158C to the input of the transmit audio buffer U164B to be retransmitted. Repeat Gate U153C is controlled by processor U111 through latch U107. A logic 1 on the control input causes the signal to be passed. The output of U123C is applied to U123D and Logic Squelch to Audio/Data Gate U159B and audio/ data processor U111. Gate U159B routes the squelch output to the Audio/Data Test Point J100. U123D functions as a timing buffer. The output of U123D is applied to Receive Squelch Active Gate U113D. When this gate is closed, the squelch circuit controls Normal Receive Gate U113B to block receive audio if no signal is present. May 1998 Part No. 001-2008-203 When the received audio must be routed to the backplane (i.e. for other cards), Receive Voice Gate U115B is enabled by processor U111/latch U108 and passes the audio signal to amplifier U120B. Receive To Backplane (RX TO BP) U115C is enabled and passes the amplified audio to the backplane. 5-32 CIRCUIT DESCRIPTION Buffer U164B combines the microphone audio signal from U164A with the audio signal from the Repeat Gate U153C. When the audio received must be routed to the external speaker or speaker/microphone, Local Audio Mute Gate U114D is enabled by U111/latch U108. The audio is passed to local audio output amplifier U132. The gain of U132 is adjusted by the local audio volume control and on/off switch. 5.11.7 VOTER AUDIO U127B/C form a high-pass filter that attenuates frequencies below 300 Hz to prevent interference with the LTR data applied at U129B. Pre-emphasis at 6 dB per octave is provided by an RC combination before the signal is fed to the Limiter U127D. When used, the Receive audio from the voter receiver comes into the MAC on P100, pin 25. Amplifier U120A sets the gain of the signal and the output is routed to Voter Audio Mute Gate U115A. The gate is controlled by A/D processor U111/latch U108. If the gate is enabled, the audio goes to the Receive Mute Gate U113C and passes throughout the MAC Card. Limiter U127D and rectifiers form a precision limiter which prevents over modulation caused by high-level input signals. With normal input levels, the output of a bridge rectifier follows the input of the bridge. When a high-level signal is applied to the bridge, the bridge opens and the output of the bridge is limited to a specific level. 5.11.8 COMPANDOR OPTION The output of the limiter passes to a composite 6pole splatter filter formed by U127A, U128D and U128A separated by buffers U128B and U128C. The compandor option enhances the receive and transmit audio when used in conjunction with the Telephone Interface Card (TIC) in LTR systems. The output from U128A is fed to Normal Modulation Mute Gate U118B that is controlled by A/D processor U111/latch U106. When enabled, the gate passes transmit audio to EEPOT U149. U149 is an electronically adjustable potentiometer that adjusts the gain of transmit audio amplifier U129C. The gain of U129C can only be adjusted through the software. Therefore, a computer must be attached to the MAC card when levels are set. The filtered Receive Audio passes through the Receive Mute Gate U113C to the expander input on A301, pin 1. The expand output of A301, pin 2 is coupled to the audio outputs by U114C. The TX-VOICE from P100, pin 32, passes through TX Voice Gate U158A to the expander input on A301, pin 5. The compressed output of A301, pin 4 is passed to the TX Audio Buffer. The output of U129C is fed to summing amplifier U129B where it is combined with LTR transmit data and CWID when present. The gain of audio and data are the same so unity gain is produced. The output signal is fed to the TCXO where it frequency modulates the transmit signal. 5.11.9 TRANSMIT AUDIO PTT switch (Q101/Q102) provides local microphone Push-To-Talk (PTT) indication to U105. U105 then tells U111 via the data bus that the local microphone PTT has been activated. 5.11.10 TRANSMIT AUDIO PROCESSING Transmit voice from the backplane comes into the MAC on P100, pin 32. When used this signal passes to the transmit voice amplifier U130A. The output level of the amplifier is adjusted by a level control. The output of U130A is applied to another transmit voice amplifier U130B and Transmit Voice Gate U158A. U158A is controlled by A/D processor U111/latch U107. When enabled, the gate passes the voice to Transmit Option Gate U158C and on to the transmit U164A amplifies the microphone audio signal to provide the correct input level to U164B. Local Microphone Mute Gate U117C is controlled by A/D processor U111/latch 106. The function of U117C is to mute the local microphone audio when the local microphone PTT switch is pressed. This prevents interference if the microphone remains live when the PTT switch is pressed. 5-33 May 1998 Part No. 001-2008-203 CIRCUIT DESCRIPTION U129B and gate U118D to the modulation input of the Exciter. audio buffer U164B. Transmit Voice amplifier U130B is adjusted by a level control. The output is fed to Transmit Net Gate U153B. Gate U153B is controlled by A/D processor U111/latch U155. The repeater on the lowest frequency channel in each system must periodically transmit the station call letters as a continuous-wave identification encoded by Morse Code. This identification is programmed with the Edit Parameters software. 5.11.11 TRANSMIT DATA AND CWID PROCESSING The data signal is produced by A/D processor U111 on Transmit Data and Transmit Shape outputs. The transmit shape output is normally the opposite logic level of the transmit data output when data is transmitted. However, the bit before a logic transition occurs, the transmit shape output is the same logic level as the transmit data output. This results in a logic 1 level that is slightly higher and a logic 0 that is slightly lower. This pulse shaping minimizes interference between data bits when the data is filtered by the low-pass filter. The CWID output is controlled by A/D processor U111/latch U107. This output is fed to CWID tone generator U100B/A and turns the tone generator on and off to create the Morse Code. From the tone generator the signal is fed to bandpass filter U129A. This filter passes the 800 Hz fundamental present in the signal. The output of the filter is jumpered by P106 on J106, pins 2/3 and P107 on J106, pins 4/5 to the summing amplifier and applied to gate U118D, and to the modulation input of the Exciter. The input and output connectors for the MAC are defined as follows. The data from U111 is fed to buffer U126A and Transmit Data Enable Gate U117B. Gate U117B is controlled by A/D processor U111 directly. When enabled this gate passes the data to EEPOT U151. U151 is an electronically adjustable potentiometer that adjusts the gain of transmit audio amplifier U126B. The gain of U126B can only be adjusted through the software. Therefore, a computer must be attached to the MAC card. U126B provides the required signal level at the output of the low-pass filter. A relatively stable DC bias voltage for U126C/D is required because these stages are DC coupled to the transmit TCXO (see Section 5.2.2) and changes in bias voltage can cause fluctuations in the transmit frequency. 5.11.12 P101 SIGNALING CONNECTOR The signal interface connector P101 (64 pin) connects the Address and Data buses and control lines to the backplane connector. See Figures 5-18 and 5-19. Pins 1-10 Pins 33-42 This provides a path between the MPC main processor and the processor and memory of the MAC. This bus retrieves information programmed into memory for the operation of the MAC. U126C/D form a low-pass filter that attenuates square-wave harmonics in the data signal above 150 Hz to prevent interference with the audio band. From this filter the signal is fed to summing amplifier U129B and combined with the transmit audio signal. The output of U129B is fed to Transmit Modulation Mute Gate U118D. This gate is controlled by A/D processor U111/latch U106. When enabled, transmit audio and data are passed to the Exciter modulation input and the transmit TCXO. Pins 11-14 Pins 43-46 DATA BUS This data bus provides a means of transferring data to and from the processor on the MAC with peripheral devices in the MAC. When needed the External Modulation input on P100, pin 11 is fed to External Modulation Mute Gate U118C. Gate U118C is controlled by A/D processor U111/latch U106. When enabled, this gate passes the modulation on pin 11 to the summing amplifier May 1998 Part No. 001-2008-203 ADDRESS BUS Pin 15 MREQ A memory request line operates in conjunction with the Read/Write lines. These provide the ability to read from or write to the processor memory. 5-34 CIRCUIT DESCRIPTION Pin 16 Pin 48 MSTB WRITE The memory strobe line is used for MAC processor Read/Write operations to external memory. Write is used with the MREQ line to write data to the processor and external memory. Pin 17-20 UNUSED Pins 49-55 UNUSED Pin 21 LPTT Pin 58 This is used in a Voter system. Data from the voter site is injected at this pin. The Logic Push-To-Talk is not used. Pin 22-23 UNUSED Pins 24/56 HSDB +/5.11.13 P100 EXTERNAL OUTPUTS The High Speed Data Bus interconnects the Viking VX repeaters. A 50 ohm termination is required if Viking VX repeaters are used with existing repeaters and the interface. Pins 25/57 Pin 26 Connector P100 contains the audio and data outputs to the terminal block on the back of the Repeater cabinet. These outputs are connected to other external devices. The input and output connectors for the connector are defined as follows. UNUSED TLA DB The Trunk Line Accounting Data Bus is used for telephone interconnect calls. Pin 27/59 -5V IN +5V IN Pin 7 3.5V Pin 9 +15V IN TX DATA IN This input would normally contain trunking signaling data, CWID data, and an externally summed in signal. This input is enabled at J106 and is used with external optional equipment. GROUND Pin 10 EXT REQ1 This input provides for external requests from optional equipment. This is the ground connection to the MPC from the power supply via the Controller backplane. Pin 11 Pin 47 TX DATA OUT This output contains trunking signaling data and CWID data when enabled at jumper J106 and used with external optional equipment. This is the +15V input to the MPC from the power supply via the Controller backplane. Pins 31-32 Pins 63-64 UNUSED Pin 8 This is the +5V input to the MPC from the power supply via the Controller backplane. Pins 30/62 Pins 1-6 This is the 3.5V DC TCXO reference voltage from the Exciter to the MAC. This is the -5V input to the MPC from the power supply via the Controller backplane. Pins 28-29 Pins 60-61 VOTER DATA IN EXT MOD READ This input provides for external wide band modulation of the Exciter with out any filtering. This input is not used at this time. Read is used with the MREQ line to read data from the processor and external memory. 5-35 May 1998 Part No. 001-2008-203 CIRCUIT DESCRIPTION Pins 13-26 UNUSED 5.11.17 J103 GROUND Pin 27 This jack provides a ground connection for the MAC when monitoring the test points. RX WB AUDIO The Receive Wide Band Audio from the Receiver audio demodulator through the RF Interface Board. The typical amplitude is 387 mV RMS (-6 dBm) and 2V DC with Standard TIA Test Modulation into the receiver. Pin 28 5.11.18 J104 EXTERNAL SPEAKER This provides an external speaker connection at the repeater site for monitoring. A D LEVEL 5.11.19 J105 WATCH DOG This is the Audio/Data Level output. Pin 29 J105 enables or disables the watchdog timer for reset. Normal operating mode is P105 jumpering J105, pins 2/3. This jumper should not be moved or removed. TX MOD The output of this pin is produced by audio and data inputs to the Repeater to produce the signals on this pin. This signal goes through the RFIB and then to the Exciter. Pin 30 UNUSED Pin 31 RX VOICE 5.11.20 J106 TX DATA PATH Jumpers P106/P107 connect J106, pins 1-2/3-4 for external options that require the Tx Data signal. Normal operation connects J106, pins 2-3/4-5. 5.11.21 A301 COMPANDOR CONNECTIONS This is receive audio output connected to the backplane. This is transmit audio input connected to the repeat gate. EP101 EP102 EP103 EP104 EP105 EP106 5.11.14 J100 A D LEVEL TEST POINT 5.12 INTERFACE ALARM CARD This test point located on the front card edge is used during alignment to monitor audio and data. This card utilizes the information required to operate the alarms designated in the programming of the repeater. Data is received on the address bus from the MPC for the; operation to perform, the processor and external memory, open and close relays on the outputs, and receive alarm indications on the inputs. This information is either routed to external devices or alarm outputs can be wired to alarm inputs (see Section 3.3.3). Pin 32 TX VOICE 5.11.15 J101 SPEAKER/MICROPHONE This jack is used in conjunction with J102 when a combination speaker/microphone is used during setup and testing of the repeater. The Interface Alarm Card (IAC) contains 4-input contacts and 4-output contacts. The 4- inputs can be disabled, energized or de-energized. The 4-output relays are dry contacts that have a 2A rating and can be either normally open or normally closed. 5.11.16 J102 LOCAL MICROPHONE This jack is used for a microphone to key the Exciter and inject transmit audio. May 1998 Part No. 001-2008-203 Expand In Expand Out Ground Compress Out Compress IN +5V 5-36 CIRCUIT DESCRIPTION The electromechanical relay outputs are comprised of eight SPDT (normally open) relays. The relays are all open at power-on. Data to the relay is latched by a write to the base address. The IAC activates relays when alarm trigger events occur. The IAC monitors for alarm activity in the system and can set the various output relays as defined by the user during programming. When an external alarm is set it can be monitored from a remote location. Refer to Section 3.3.3 for alarm programming information. Figure 5-14 4 I/O J2 Alarm Outputs Standard 12V/24V AC control transformer outputs can be accepted as well as DC voltages. This input voltage range is 5-24V RMS. External resistors connected in series may be used to extend the input voltage range. 5.12.1 RELAY OUTPUTS The alarm relay outputs are provided via a terminal block on the back of the repeater (see Figures 5-13 and 5-14). P500 +5V ALARM + ON +5V The alarm outputs are on the terminal block at the rear of the repeater. +15V ALARM - 1 8 2 7 3 6 4 5 5.12.2 ISOLATED INPUTS Figure 5-15 S500-S503 The isolated alarm inputs are provided via a terminal block on the back of the repeater (see Figures 5-13 and 5-14). 5.12.3 ALARM INDICATORS There are three forms of alarm indicators from the repeater. One form is the two red LEDs and display combination on the MPC. Refer to Table 1-2 for the combinations and definitions of the active alarms. The isolated inputs are driven by either AC or DC signals. The active high inputs can be set by switches to be polarity sensitive, non-polarity sensitive or add a resistance in series to dissipate unused power (see Figure 5-15). Another form is the output relay to the terminal blocks at the rear of the repeater where outputs can be wired to external devices or to alarm inputs. I/O13 COM55 COM53 TXDO 4OUT+ 3OUT+ SYNCI COM17 EREQ2 SQ EN 4IN+ 3IN+ The third form is the output relay and to transmit a 15-character description of the alarm over-the-air to a remote location. The description is sent in Morse code with a transmit ID assigned during programming. A transceiver programmed with this ID can monitor the repeater and alert the system owner when an alarm occurs. COMM6 WBAND TXVOC RXVOC TXDIN 4OUT- 3OUT- COM50 COM49 EXTO1 IAC41 4IN- 5.12.4 ALARM FUNCTIONS 3IN- 3IN+ The active low inputs can also be set for either +5V or +15V operation when a ground closure is required to provide an active alarm. The alarms can be configured in various modes to alert the system owner to conditions and hazards with the equipment and the repeater site facility. A few possibilities are shown in Figure 5-16. In this example: Figure 5-13 4 I/O J1 Alarm Outputs 5-37 May 1998 Part No. 001-2008-203 CIRCUIT DESCRIPTION • • • • • Input Alarm 2 of Repeater 1 is connected to the door of the building Input Alarm 3 of Repeater 5 is connected to the fire alarm system AC fail alarm (#16 see Table 1-2) is mapped to Alarm 2 Output so it can be transmitted (see Section 3.3.3) Output Alarm 1 of Repeater 1 is connected to the Input Alarm 1 of Repeater 2 and so on until Output Alarm 1 is fed back to the Input Alarm 1 of Repeater 1. Then RF Shutdown alarm (#32) is mapped for Alarm 1 in each repeater. There are 40 internal alarms that can be included in the output alarm configuration (see Table 1-2). These alarms can also be programmed to send an output as shown in the cross reference screen of the alarm configuration menu (see Section 3.3.3). Among these alarms are the thermal sense from the PA and the AC fail alarm output on the terminal block at the rear of the repeater to activate the battery backup. 5.12.5 P500 SIGNALING CONNECTOR The input and output connectors for the IAC are defined as follows. The signal interface connector P500 (64 pin) connects the Address and Data buses and control lines to the backplane connector. See Figure 5-20. This configuration allows Repeater 2 to give an alarm when Repeater 1 has an RF Shutdown alarm output, etc. Pins 1-4 Pins 33-36 The input alarms are given a 15-character description during programming and a Transmit ID. These are used when an input alarm is activated to send a Morse code message consisting of the description over the air to a monitoring transceiver programmed with this ID. ADDRESS BUS (A12-A19 Only) This address bus provides a path between the MPC main processor and the latches and multiplexers of the IAC. This bus retrieves information programmed into the MPC memory for the operation of the IAC. Pins 5/37 ALARM 1 IN +/ALARM 1 IN - This is an input received from a connection to an external device as a specific alert condition. TRANSCEIVER AC FAIL DOOR OPEN REPEATER 1 ALARM 2 IN Pins 6/38 SECURITY DOOR ALARM 2 IN +/ALARM 2 IN - ALARM 1 IN This is an input received from a connection to an external device as a specific alert condition. ALARM 1 OUT ALARM 1 IN REPEATER 2 Pins 7/39 ALARM 1 OUT ALARM 1 OUT This is an input received from a connection to an external device as a specific condition. ALARM 1 IN Pins 8/40 ALARM 1 IN REPEATER 3 REPEATER 4 SENSOR ACTIVE ALARM 4 IN +/ALARM 4 IN - ALARM 1 OUT This is an input received from a connection to an external device as a specific alert condition. ALARM 1 IN REPEATER 5 ALARM 3 IN +/ALARM 3 IN - ALARM 1 OUT Pin 9 ALARM 3 IN SQUELCH ENABLE SMOKE DETECTOR This is an output to rear connector J1. It can be configured for inverted output, non-inverted output or logic controlled non-inverted output. Figure 5-16 Alarm Example May 1998 Part No. 001-2008-203 5-38 CIRCUIT DESCRIPTION Pin 10 This is the -5V input from the power supply via the Controller backplane EXTERNAL REQ 2 This is an input received from a connection to an external device. Pins 11-14 Pins 43-46 Pins 28-29 Pins 60-61 DATA BUS This is the +5V input to the MPC from the power supply via the Controller backplane. This data bus provides a means of transferring data to and from the latches and multiplexers on the IAC with peripheral devices in the IAC. Pin 15 +5V IN Pins 30/62 +15V IN This is the +15V input to the MPC from the power supply via the Controller backplane. MREQ Pins 31-32 GROUND Pins 63-64 A memory request line operates in conjunction with the Read/Write lines. These lines read from or write to the MPC processor memory. Pins 16/17 UNUSED This is the ground connection to the MPC from the power supply via the Controller backplane. Pin 18 SYNC IN Pins 41-42 UNUSED Pin 47 This is an input received from a connection to an external device. Pins 19/51 Read is used with the MREQ line to read data from the MPC processor and external memory. ALARM 1 OUT +/ALARM 1 OUT - Pin 48 This is an output to an external device to perform a specific function. Pins 20/52 READ WRITE Write is used with the MREQ line to write data to the MPC processor and external memory. ALARM 2 OUT +/ALARM 2 OUT - This is an output to an external device to perform a specific function. Pins 49-50 UNUSED Pins 53-55 UNUSED Pins 21-23 UNUSED Pins 24/25 +15V ACCESSORY Pin 56 The Thermal Sensor monitors the PA temperature and creates an alarm condition if the temperature exceeds the limit. This DC supply is an output to an external device through rear connector J1. Pins 26/58 +15V FILTERED Pin 57 This DC supply is an output to an external device through rear connector J1. Pins 27/59 THERMAL SENSOR POWER SWITCH Pin 57 turns the voltage from the power supply to the Repeater on and off. This pin is connected to the on/off toggle switch S508. -5V IN 5-39 May 1998 Part No. 001-2008-203 CIRCUIT DESCRIPTION 5.12.6 P501 EXTERNAL OUTPUTS Pin 12 Connector P501 contains data and control outputs to the terminal block on the back of the Repeater cabinet. These outputs are connected to other external devices. The Multiplexer-1 Inhibit (U105, pin 6) is a CMOS input from the Controller that inhibits (disables) the Multiplexer-1 output with a logic high. Pin 13 The input and output connectors for the connector are defined as follows. RF MUX 1 INH RF MUX 2 INH Pins 1/17 ALARM 3 OUT +/ALARM 3 OUT - The Multiplexer-2 Inhibit (U106, pin 6) is a CMOS input from the Controller that inhibits (disables) the Multiplexer-2 output with a logic high. Pins 2/18 ALARM 4 OUT +/ALARM 4 OUT - Pin 14 These are outputs to external devices to perform a specific function. The Multiplexer-3 Inhibit (U104, pin 6) is a CMOS input from the Controller that inhibits (disables) the output from the RF 3 Multiplexer with a logic high. Pin 3 RX WBAND Pin 15 Receive Wide Band Audio from the Receiver audio demodulator through the RF Interface Board. The typical amplitude is 387 mV RMS (-6 dBm) and 2V DC with Standard TIA Test Modulation into the receiver. RF MUX 3 INH PC STR Pins 4-6 UNUSED The Power Control Strobe is normally low until after the power control data is shifted into the power control register. Then the strobe line goes high and back to low. The clock or data lines cannot be changed until after the strobe is set. Pin 7 EXT OUT 1 Pin 16 This is the Exciter high stability synthesizer chip select. A low enables loading the high stability synthesizer loop. This pin is only used on high stability equipped units. This is an external output to rear connector J1. Pin 8 RF CLOCK The clock will control the synthesizer chips and power control circuit when loading. This pin is a TTL input from the Controller. Pin 9 Pins 19-21 UNUSED Pin 22 BUF RX WBAND This is buffered Receive Wide Band Audio from the receiver audio demodulator through the RF Interface Board. The typical amplitude is 387 mV RMS (-6 dBm) and 5V DC with Standard TIA Test Modulation into the receiver. This is an output to the rear connector J1. AC FAIL IN This input from the AC supply is used by the AC fail output to indicate that the AC has been interrupted. Pin 10 HS CS EX SYN CS RX Pin 23 AC FAIL OUT This is the chip select pin for the main receiver synthesizer chip. This chip is the same part as used in the Exciter. A low loads the synthesizer. This is an indication that the AC power has been interrupted. Pin 11 Pin 24 UNUSED May 1998 Part No. 001-2008-203 5-40 UNUSED CIRCUIT DESCRIPTION Pin 25 Pin 32 HS CS RX This is a data pin with TTL levels from the Controller which has the dual role of loading the synthesizer chips and adjusting the power control D/A lines for proper output power. Up to four synthesizer chips and a shift-register could be connected to this pin. This is the receiver high stability synthesizer chip select. A low enables loading the high stability synthesizer loop. This pin is only used on high stability equipped units. Pin 26 RF DATA SYN CS EX Pin 26 is the exciter main Synthesizer Chip Select that allows input of data to U403 when the line is pulled to logic low. 5.12.7 J500 A D LEVEL TEST POINT Pin 27 UNUSED 20 lines (of the possible 24) of RF functions sampled are multiplexed to the Controller through this pin using three multiplex chips. Pin 28 A D LEVEL 5.12.8 J501 GROUND 20 lines (of the possible 24) of RF functions sampled are multiplexed to the Controller through this pin using three multiplex chips. Pin 29 J501 is an IAC ground reference for test points. RF DATA A 5.12.9 J502 +15V Data A (U105, pin 11) is the least significant bit (LSB) in the 3 multiplex chips located on the RFIB. This pin is a CMOS input from the Controller requiring a logic high for activation. J502 is a voltage test point. 5.12.10 POWER SWITCH Pin 30 RF DATA B S508 turns the power supply DC voltage on and off from the front of the IAC. Data B (U105, pin 10) is the middle significant bit in the 3 multiplex chips located on the RFIB. This pin is a CMOS input from the Controller requiring a logic high for activation. Pin 31 5.12.11 J505 SQUELCH ENABLE OUTPUT RF DATA C P505 jumpers J505, pins 1/2 to configure the squelch enable output for an inverted output. P505 jumpers J505, pins 2/3 to configure the squelch enable output for a non-inverted output. P505 jumpers J505, pins 3/4 to configure the squelch enable output for a non-inverted output under the control of U503. Data C (U105, pin 9) is the most significant bit (MSB) in the 3 multiplex chips located on the RFIB. This pin is a CMOS input from the Controller requiring a logic high for activation. 5-41 May 1998 Part No. 001-2008-203 CIRCUIT DESCRIPTION This page intentionally left blank. May 1998 Part No. 001-2008-203 5-42 ADDRESS BUS (19:0) EPROM A0-A19 +5V A0-A14 LED DRIVER E U18 MAIN MICROPROCESSOR FLASH MEMORY PO0 U15 W D0-D7 PO1 PO2 A0-A19 A0-A16 RAM G PO3 PO4 A0-A12 PO5 READY LPTT T OUT U27 DS1 U30A/U31A U11 Q2/Q3 U25 DISPLAY DRIVER U26 A DMARQ0 DMAAKO TC0 D EPROM RESET DQ0-DQ7 D0-D7 U28 FLASH B C DATA BUS (7:0) Vpp +5V O0 OE WE Vpp CE A16 A17 D0-D7 DMARQ1 O11 A CE DE B A18 C WE U5 RST1 BALANCED Rx/Tx U17 X1 IRDB- DE U24 D R RIDB+ INT POLL TxD0 SWITCH RxD RxD0 S1 U20B O14 U20A O15 O13 RST2 X2 SWITCH TxD D RESET RES IN Y1 10 MHz TxD1 RxD1 A19 PT1 G2B U6A READ A13 PT0 U20C R/W A14 PO6 PT2 B A15 READY MREQ U6B WRITE A C T OUT U4 Y1 Y2 MREQ Y0 INTP0 INTP1 MSTB READ READ WRITE WRITE MSTB UART RD WR RxRDY TxE D0-D7 U20D D0-D7 U6C U22 MODEM DCD 4 J1 TX FIFO U16F MR U16D COMPUTER Tx 2 RxD U2C PROCESSOR TO PROCESSOR COMMUNICATION FIFOs DIR D0-D7 S1 DOR A0-A7 ADDRESS BUS (7:0) U16C TxD DOR MPC PROGRAMMING PORT 1 DIR SO U2B U2 CLOCK U6D U2A BAUD RATE J3 CP U21 S1 CS U7B Y3 DE U10 MR DE COMPUTER Rx 3 SO A0-A7 U9 U7A 76800 2 38400 19200 4 6 9600 4800 8 10 2400 1200 12 14 1 3 RST 5 7 TxC 9 RxC 11 13 RESET RST P1-1 P3-7 P3-6 ADDRESS SELECT RAM Y2 P1-0 A13 A P1-2 A14 B A8-A15 A15 C EEPROM OE Y1 U13 U32B OE DE Y0-Y3 HSDB - B HSDB + A U16B WE A8-A12 A8-A13 U1 D0-D7 U3 LOWER ADDRESS LATCH A0-A7 A0-A7 U14 Y0 * CS1 D0-D7 D0-D7 U8 A0-A7 D0-D7 P1-3 OE CEN U23 PSEN DE U31 U30 U2F R P3-1 ALE ADDRESS/DATA BUS (8:15) U2F/U31B ADDRESS BUS (7:0) P3-0 OE HIGH-SPEED DATA BUS MICROPROCESSOR U32A Y0-Y3 5-43 May 1998 Part No. 001-2008-203 Figure 5-17 Main Processor Card Block Diagram U115A VOTER AUDIO MUTE U108 U114D LOCAL AUDIO MUTE U113C RX MUTE GATE LATCHES P101 U114A RX OPTION ADDRESS LATCHES A0-A19 D1-D8 U115B RX VOICE U116B RX AUDIO U115C RX VOICE TO BACKPLANE CLK Q4 A16-A19 U116A FSK TO AUDIO A12-A15 A-D A-D Q5 U103 U133 D1 G1 Q6 U153C REPEAT Q7 U107 Q8 MREQ 15 G2 Q2 Q1 U153D TxS TO FSK U116D TxA TO FSK Q9 RX FIFO U159C DATA TO A D DATA BUS (7:0) MPC LATCH D1-D8 Q3 U116C Tx AUDIO U101F U154A U158A Tx VOICE TX FIFO U153A DATA LEVEL TEST OC P100 EXT REQ D3 LOCAL MIC PTT Q102 D4 RX FIFO D0-D7 CLK U105 U100B CWID CONTROL DE D2 S0 DOR D1 U101E U154B U160 MSTB 16 A0-A7 U159A LEVEL DETECT U106 D0-D7 MR U117C LOCAL MIC MUTE DIR U118C EXTERNAL MOD MUTE S1 TX FIFO U158C Tx OPTION D1-D8 U118B NORMAL MOD MUTE ACCRESS BUS (15:8) U118D Tx MOD MUTE AUDIO/DATA MICROPROCESSOR DIR S1 DE S0 U161 U101C U154D P3-7 MR P1-3 DOR P1-1 U151-U149 INC P3-6 U119 D0-D7 LOWER ADDRESS LATCH P1-2 Y2 A0-A7 A13 D0-D7 A8-A15 VOTER DATA IN 58 U162D U101D A14 A15 P3-0 A Q0-Q7 U102 B U17-1 +15V 30 Z102 U119 A0-A7 A0-A7 CS0 U112 U156 A8-A14 CS1 CS2 OE CS3 ADDRESS SELECT ALE WO 125 D1-D8 ADDRESS/DATA BUS (7:0) U136 +15V 62 D0-D7 U104 C RST RESET EPROM Y1 C EN +9V REG U151-U149 U/D P1-0 U111 D0-D7 CLK CS5 PSEN CS6 P1-6 U159B-8 LOGIC SQUELCH P1-7 U125D-14 RX DATA P3-2 U126A-3 TX DATA P3-3 U126A-3 TX SHAPE P3-4 U117B-8 TX DATA EN WO 126 CLK U153B Tx NET U155 U115D Rx NET CS10 CS11 U149 CS12 D1-D8 WO 127 U151 CS14 CS15 CLK U117A Tx INTERCOM U157 U113D Rx SQ ACTIVE U159B LOGIC SQ A D U159D Tx MOD A D D1-D8 U113B NORMAL Rx WO 118 WO 117 CLK Figure 5-18 Main Audio Card Logic Block Diagram May 1998 Part No. 001-2008-203 5-44 WO 116 Rx VOICE GATE LOCAL AUDIO OUTPUT AMPLIFIER U114D U132 J104 EXTERNAL SPEAKER J101 U108 P100 VOICE AMPLIFIER U115A U115B U120B U115C U108 U108 Rx NET GATE FSK AMPLIFIER U115D U165B VOTER AUDIO AMPLIFIER VOTER AUDIO MUTE U120A VOTER AUDIO 25 LOW-PASS FILTER < 3 kHz U121A/B Rx WB AUDIO 27 SPEAKER/MIC Rx VOICE GATE Rx VOICE TO BACKPLANE GATE Rx AUDIO AMPLIFIER HIGH-PASS FILTER > 300 Hz DE-EMPHASIS NORMAL RX GATE RX MUTE GATE RX OPTION GATE U122A U122B/C/D U163A U113B U113C U114A REPEAT GATE P100 31 Rx VOICE U108 U153C U155 U108 +1.25V U163B U157 U108 U157 HIGH-PASS FILTER > 30 kHz U135A NOISE AMPLIFIER U135B U123A NOISE RECTIFIER SCHMITT TRIGGER U123B U123C U113D Rx ACTIVE GATE RX OPTION TIMING BUFFER BUFFER U107 U114B U114C RX AUDIO GATE MAIN AUDIO AMPLIFIER U116B U166A BUFFER FSK TO AUDIO GATE U116B DC RESTORATION U124A/B U125A U125B/C SECONDARY AUDIO AMPLIFIER U131B 2 RxS - U131A 1 RxS + SECONDARY AUDIO TO SWITCH A301 U157 U125D COMPANDING OPTION U111 Rx DATA U108 DATA TO A-D GATE FSK AMPLIFIER TxD U159C U165A Tx OUT U162C TxD U109 P101 U107 23 SWITCH Tx DATA RS-232 TxS - 4 SECONDARY AUDIO FROM SWITCH U131C Tx AUDIO AMPLIFIER TxS TO FSK GATE U131D U153D TxS + 3 U107 Rx IN U110 RxD 22 SWITCH Rx DATA U162B DATA LEVEL TEST GATE U153A U107 J100 TxA + 15 Tx OPTION GATE Tx AUDIO AMPLIFIER MAIN AUDIO FROM SWITCH U167A LEVEL DETECT GATE U158C TxA TO FSK GATE HIGH PASS FITLER U167B/C U167D U107 28 A-D LEVEL Tx MOD A D GATE U159D U106 U158D Tx AUDIO GATE Tx DATA AMPLIFIER U106 INC U157 Tx OPTION U151 U158B U116C Tx SHAPE U111 U107 Tx VOICE AMPLIFIER Tx VOICE 32 U130A Tx NET GATE U130B U153B Tx VOICE GATE U155 U155 CS14 U106 U/D Tx OPTION GATE Tx VOICE AMPLIFIER A-D LEVEL TEST POINT U159A U106 U116D TxA - 16 Tx DATA ENABLE GATE U126A Tx DATA FILTER U117B U126B Tx DATA U111 U111 U126C U126D CWID TONE GENERATOR CWID FILTER U100B/A U129A J106 8 TxD OUT P106 U158A 9 TxD IN P107 Tx INTERCOM GATE U107 Tx AUDIO AMPLIFIER U117A SUMMING AMPLIFIER Tx MOD MUTE GATE U129B U118D U106 INC U149 U157 J102 LOCAL MIC PTT U164A LOCAL MIC MUTE GATE Tx AUDIO BUFFER U117C U164B HIGH-PASS FILTER > 300 Hz U127B/C Q102 U155 CS12 U106 U/D SPLATTER FILTER LIMITER LPF BUFFERS LPF NORMAL MOD MUTE GATE U127D U127A U128B/C U128D/A U118B U106 Q101 5-45 MAIN AUDIO TO SWITCH 13 Rx AUDIO + U108 U159B Rx DATA AMPLIFIER 14 Rx AUDIO - U123D LOGIC SQ A-D GATE Rx DATA FILTER U166B U106 EXTERNAL MOD MUTE GATE U129C U106 U106 U105 LOCAL MIC PTT May 1998 Part No. 001-2008-203 U118C Figure 5-19 Main Audio Card Audio Block Diagram 29 Tx MOD P500 + S500 P500 RF INTERFACE DATA BUS (7:0) DO-D7 D0-D7 IAC ADDRESSING A16 A17 A18 A19 A B C D LED CONTROL U501 U518 Q3 CLK Q4 A15 MREQ A B C G2 G1 U500 Q1 Q2 Q3 Q4 Q6 U505 MISC INPUTS Q0 D0-D7 A13-A19 A13 A14 +5V Q1-Q8 U508 U517 OC Q7 P501 U520 Q1 RF MUX 1 INH Q2 Q3 RF MUX 2 INH RF MUX 3 INH Q4 Q5 PC STR HS CS EX Q6 Q7 STN CS EX HS CS RX Q8 STN CS RX +15V CR507 CR506 + S501 +5V CLK WO 1 AC FAIL IN D3 D2 ALARM 1 IN +5V ALARM INPUTS U510 D8 +15V CR509 CR508 ALARM 2 IN D1 O3 O2 D1 D2 O5 O7 - OC O4 O1 U521 O6 U507D EXT REQ 2 D6 J503 U513C Q1-Q8 J500 THERMAL SENSOR D3 CLK Q1 READ RD WRITE WR D0-D7 INTR U504 U506 D0-D7 Q8 Q1 Q2 RF DATA A RF DATA B Q3 Q4 RF DATA C RF DATA Q5 Q6 RF CLK AC FAIL OUT Q7 WO 2 D4 + S502 +5V U511 +15V CR511 CR510 ALARM 3 IN ANALOG LEVEL DETECTOR V IN+ RSSI O U509A U509B U507B U508E - EXT REQ 1 U519 IFA IN J504 U513B U509C U507C U507A A D LEVEL + S503 CLK Q5 Q6 +5V D1-D8 ALARM 2 OUT + - K501 Q501 Q2 ALARM 1 OUT + - K500 Q500 Q1 Q3 Q502 K502 + ALARM 3 OUT - Q4 Q503 K503 + ALARM 4 OUT - U514A U514B U503 U512 RX WBAND INVERTED NON-INVERTED U503 CONTROL NON-INVERTED Figure 5-20 Interface Alarm Card Block Diagram May 1998 Part No. 001-2008-203 +15V ALARM 4 IN - BUF RX WBAND Q7 CR513 CR512 J505 Q504 Q505 5-46 SQUELCH EN ALIGNMENT AND TEST PROCEDURE SECTION 6 ALIGNMENT AND TEST PROCEDURE 6.1 PRELIMINARY The receiver alignment points diagram is shown in Figure 6-1, and the receiver test setup diagram is shown in Figure 6-2. Select the “TEST” menu and then “RECEIVER” using the repeater programming software. 6.1.1 GENERAL The information which follows describes how to tune and test the repeater. The Receiver, Exciter, and PA sections which follow (6.2 - 6.5) describe how to completely retune and test the RF stages of those assemblies. If repairs are done so that retuning of an assembly is required, perform the applicable procedure. 6.2.1 PRETEST 1. Preset L201, L203, L204, L206, L223 and L224 tuning screws about 1/4 inch above the top of the casting. The Full Repeater Alignment described in Section 6.6 sets such things as various audio and data levels, transmit power output, and TCXO frequencies. It does not tune the RF stages which must be done using the individual assembly procedure just described. 2. Preset L202 and L205 tuning screws just barely above the tightening lock nuts. 6.2.2 VOLTAGE MEASUREMENTS Apply power to the Receiver by plugging the 20pin cable from the RF Interface Board into J201 (see Figure 6-1). 6.1.2 TEST SETUP To tune individual RF assemblies, the RF unit usually must be operated while it is removed from the repeater. This requires extender power and control cables. In addition, when adjustments are made on the cards in the card rack, an extender card is usually required to access the adjustments and test points. These extender cables and cards and other test cables are included in the 2000 Series Service Kit, Part No.250-2000-230. Extender Cable Kit, Part No. 2502000-010, includes just the RF unit extender cables. Measure the voltages at the following pins. U206, pin 1 U207, pin 1 U208, pin 1 R309/R310 junction +12V DC ±0.4V +12V DC ±0.4V +6V DC ±0.2V +3.5V DC ±0.1V 6.2.3 PROGRAM TUNE-UP CHANNEL 1. Using the programming software, program the Synthesizer for the desired receive channel number. Use the Program Channel and not the FCC Channel from Appendix A. 6.1.3 TESTING SOFTWARE The software used to tune and test the repeater is the same software used to program the repeater. This software is described in detail in Section 3. The particular menus used are Test (see Section 3.6) and Edit > Setup Parameters (see Section 3.3.1). NOTE: The Channel Number, Channel Frequency and Synthesizer Frequency appear at the bottom of the screen. 2. Tune VCO helical L220 for +4.5V DC ±0.05V at U209, pin 6 or TP2. 6.2 RECEIVER ALIGNMENT CRITICAL ADJUSTMENT 3. Alternately tune L223 and L224 in 1/2-turn to 1turn increments until a voltage is measured on J201, pin 13. At that time, tune L223 for a peak, then L224 for a peak. The TCXO must be adjusted within 5 minutes of turning the AC power on to the repeater. Do not under any circumstances try to set frequency later in any other tests, as TCXO frequency stability then cannot be guaranteed. 4. Retune L223/L224 for a peak at J201, pin 13. 6-1 May 1998 Part No. 001-2008-203 ALIGNMENT AND TEST PROCEDURE J201 2 1 20 19 TP3 9 13 R261 R264 TP4 R282 U206 U208 12V U207 6V TP6 Y201 U209 R309 3.5V 12V TP2 R310 L224 C375 L220 TP1 Z213 L225 PIN 6 L223 TP5 L211 L210 L206 L205 L204 L203 L202 L201 L207 L209 C373 Figure 6-1 Receiver Alignment Points 6.2.4 RECEIVER FREQUENCY ADJUST 7. If the voltages recorded in Steps 3 and 6 are not within ±0.2V, tune L224 as required to balance the voltage readings. 1. Place a pick-up loop (sniffer) or RF probe connected to a frequency counter near L210. 8. The software programs the synthesizer is for the receive channel. 2. Set Y201 (TCXO) for the Injection Frequency ±50 Hz (Inj Freq = chnl freq – 52.95 MHz). 6.2.6 FRONT END ADJUSTMENTS 6.2.5 VCO TEST 1. Set the signal generator to the Receive Channel at a level sufficient to produce an output voltage on J201, pin 7 (RSSI Output). 1. The software programs the synthesizer for 3 MHz above the receive channel. 2. Tune L204, L205, L206, L201, L202, L203 and L204 for a peak voltage on J201, pin 7. Decrease the generator output level to maintain a 2-3V reading at J201, pin 7. 2. The voltage on TP2 should be < 7.5V. 3. Record the voltage on J201, pin 13 __________. 5. The voltage on TP2 should be > 2V. 3. Set the generator for 100 µV into the receiver with a 1 kHz tone at ±3 kHz deviation (1000 µV at the generator with 20 dB pad gives 100 µV at the receive antenna). 6. Record the voltage on J201, pin 13 __________. 4. Tune Z213 for 2V ±0.05V on TP4. 4. The software programs the synthesizer for 3 MHz below the receive channel. May 1998 Part No. 001-2008-203 6-2 ALIGNMENT AND TEST PROCEDURE AC VOLTMETER DC VOLTMETER OSCILLOSCOPE 16 OHM POWER CABLES AUDIO DISTORTION ANALYZER 36-PIN RIBBON CABLE COMMUNICATIONS SERVICE MONITOR HP 334A FREQUENCY COUNTER 20 dB RFIB J402 2 1 J401 20 19 J201 2 1 20 19 U405 U208 U207 TP3 R425 TP4 U206 Y201 3.5V TP2 TP6 Z213 U209 R309 R282 U402 R310 Y401 L220 TP1 U406 L224 C375 PIN 6 6V R261 R264 L225 L223 TP5 L211 U403 L210 L206 L205 L204 L203 L202 L201 L207 U404 R446 L209 C373 L404 Figure 6-2 Receiver Test Setup 6-3 May 1998 Part No. 001-2008-203 ALIGNMENT AND TEST PROCEDURE 5. Tune R264 for 387 mV RMS, ±5 mV RMS, at TP4. 6.3 EXCITER ALIGNMENT 6. Repeat Steps 4 and 5. CRITICAL ADJUSTMENT 7. Measure the distortion at TP4. The TCXO must be adjusted within 5 minutes of turning the AC power on to the repeater. Do not under any circumstances try to set frequency later in any other tests, as TCXO frequency stability then cannot be guaranteed. 8. Tune L207, C373, L209, L211, C375 and L225 for minimum distortion <5%, (typically <3%). 9. Repeat Step 8 then Steps 4, 5, and 6. The Exciter alignment points diagram is shown in Figure 6-3, and the Exciter test setup diagram is shown in Figure 6-4. NOTE: Some adjustments will be made using the cursor “Up”/”Dn” or “PgUp”/”PgDn” keys. 6.2.7 AUDIO DISTORTION CAUTION 1. Plug a 16-ohm load at J101 or J104 on the MAC (Main Audio Card). Safety features, such as PA thermal shutdown, are disabled in test mode. However, alarms remain active. 2. Connect a distortion analyzer to the 16-ohm load. 6.3.1 PRETEST 3. Measure the distortion of the receive audio at J101 or J104 on the MAC with the local volume control set to 2.8V RMS. 1. Set TCXO modulation adjust R425 fully counterclockwise. 4. The reading should be less than 3% (typically less than 1%). 2. Connect the power meter to J402. 6.3.2 VOLTAGE MEASUREMENTS 5. Measure receive sensitivity at J101 or J104 on the MAC. Apply power to the Exciter by plugging the 20pin cable from the RF Interface Board into J401. 6. The reading should be less than 0.35 µV (typically 0.25 µV). Measure the voltages at the following pins. 7. The software programs the synthesizer for 3 MHz above the Receive Channel. U406, pin 1 U405, pin 1 U402, pin 1 U404, pin 7 8. Receive sensitivity should be less than 0.35 µV (typically less than 0.30 µV). +12V DC ±0.4V +5V DC ±0.2V +3.5V DC ±0.1V +3.5V DC ±0.1V 6.3.3 PROGRAM TUNE-UP CHANNEL 9. The software programs the synthesizer for 3 MHz below the Receive Channel. 1. Program the desired Tune-Up Channel using the programming software. 10.Receive sensitivity should be less than 0.35 µV (typically less than 0.30 µV). May 1998 Part No. 001-2008-203 2. Press the space bar to key the Exciter. 6-4 ALIGNMENT AND TEST PROCEDURE 6. Press the space bar to key the Exciter. 2 1 J402 J401 20 19 7. The voltage on U403, pin 6 should be > 2.5V. Power output should be +15 dBm ±0.5 dB. U405 R425 8. Press the space bar to unkey the Exciter. U402 Y401 9. The software programs the synthesizer for the Transmit Channel. 6.3.5 TCXO FREQUENCY ADJUST U406 1. Connect a 10 dB pad and frequency counter to J402. 2. Press the space bar to key the Exciter. PIN 6 3. Tune TCXO Y401 for the Transmit Channel Frequency, ± 50 Hz. U403 4. Press the space bar to unkey the Exciter. U404 R446 6.3.6 TRANSMIT MODULATION ADJUST L404 1. Connect a 10 dB pad and modulation analyzer to J402. Figure 6-3 Exciter Alignment Points 2. Press the “FM” and “3 kHz LPF” switches of the modulation analyzer. 3. Tune VCO helical L404 for 4.5V ±0.05V on U403, pin 6. 3. Inject a 1 kHz sine wave at 400 mV RMS into P100, pin 32 on the MAC. 4. Measure the Power Output of the Exciter at J402. Reading should be +15 dBm ±0.5 dB. 4. Adjust U149 with “Up/Dn” and “PgUp/PgDn” keys for 707 mV RMS on P100, pin 29. This waveform should be a “clean” sine wave. 5. Press the space bar to unkey the Exciter. NOTE: This test changes the Tx audio deviation limit. To correct the limit, perform adjustment per Section 6.6.5. 6.3.4 VCO TEST 1. The software programs the synthesizer for 3 MHz above the Tune-Up Channel. 5. Press the space bar to key the Exciter. 2. Press the space bar to key the Exciter. 6. Set R446 for ±3 kHz deviation. 3. The voltage on U403, pin 6 should be < 7V. Power output should be +15 dBm ±0.5 dB. 7. Press the space bar to unkey the Exciter. 8. Adjust U151 with “Up/Dn” and “PgUp/PgDn” keys for a 2V P-P square wave on P100, pin 29. NOTE: This test changes the Tx audio deviation limit. To correct the limit, perform adjustment per Section 6.6.5. 4. Press the space bar to unkey the Exciter. 5. The software programs the synthesizer for 3 MHz below the Tune-Up Channel. 6-5 May 1998 Part No. 001-2008-203 ALIGNMENT AND TEST PROCEDURE AC VOLTMETER DC VOLTMETER OSCILLOSCOPE POWER CABLES MODULATION ANALYZER 36-PIN RIBBON CABLE HP 8901A 10 dB POWER METER 50 OHM DUMMY LOAD HP 436A FREQUENCY COUNTER 10 dB RFIB J402 2 1 J401 J201 2 1 20 19 20 19 U207 TP3 U405 R261 R264 R425 TP6 TP4 U206 Y201 U209 R282 U402 TP2 Z213 Y401 L220 TP1 U406 L224 L225 L223 TP5 C375 PIN 6 L211 U403 L206 L205 L204 L207 U404 R446 L209 C373 L404 Figure 6-4 Exciter Test Setup May 1998 Part No. 001-2008-203 6-6 L203 L202 L201 ALIGNMENT AND TEST PROCEDURE The adjustments in Section 6.4.2 provide for proper matching for the output of Q501 and set a protective limit on the drive to the final transistors. This limit is approached only under certain unusual operating or repair conditions. However, improper adjustment may impair normal operation of the PA, especially at temperature extremes. 9. Press the space bar to key the Exciter. 10.Set R425 for “best” square wave as observed on the modulation analyzer output to the oscilloscope. NOTE: Ensure that the oscilloscope is “DC” coupled and the Modulation Analyzer has the 3 kHz LPF switch set but NOT the 300 Hz HPF and 50 Hz HPF switches set. If Q501 or U501 are replaced, only Section 6.4.2 adjustments should be performed. No other adjustments are necessary in this case. Replacement of RF components surrounding Q501/U501 does not justify performing Section 6.4.2 adjustments. Replacement of active components within the power control circuitry of the RF Interface Board would require Section 6.4.2 adjustments. 11. Press the space bar to unkey the Exciter. 12.Connect a 10 dB pad and modulation analyzer to J402. 13.Press the “FM” and 3 kHz LPF switches of the modulation analyzer. 16.Press the spacebar to key the Exciter. These adjustments are necessary only if repairs are made and such repairs are likely to affect the sensitivity/calibration of the forward or reverse power detectors (e.g. replacement of detector diodes CR651/ CR652 or of the entire forward/reverse power detector assembly). Replacement of components within the power control circuitry of the RF Interface Board are unlikely to affect the calibration of the power control. 17.Set R446 for ±3 kHz deviation (very little adjustment should be needed). NOTE: Replacement of Q501, Q502, Q503 or U501 does not require the adjustments in this section. 14.Inject a 1 kHz sine wave with a level of 400 mV RMS into P100, pin 32. 15.Adjust U149 for 707 mV RMS on P100, pin 29. This waveform should be a clean sine wave. 18.Press the spacebar to unkey the Exciter. 6.4 75W POWER AMPLIFIER ALIGNMENT 6.4.2 DRIVER TUNING AND LIMIT ADJUSTMENTS 6.4.1 INTRODUCTION 1. Connect attenuator and power meter to A8. The 75W PA alignment points diagram is shown in Figures 6-5 and 6-6, and the 75W PA test setup diagram is shown in Figure 6-7. Select the “TEST” menu and then “PA” using the repeater programming software. IMPORTANT NOTE 2. Connect: Power supply ground lead to P105 +15V DC lead to P103 +26.5V DC lead to P101 36-pin cable to J101 on the RFIB 3. Set the signal generator to +15 dBm ±0.1 dB at 870 MHz. Connect the signal generator to A9. No PA field alignment is required. Adjustments in Sections 6.4.2 and 6.4.3 are part of a new unit production test procedures. They should only be performed as required on “out-of-warranty” and “field-repaired” units. Broken seals on R116, R663 or R680 will void the warranty! Full power control range of 25-75W is controlled by the repeater configuration parameters under the Edit-Setup Parameters menu selection. 4. Press the space bar to key the PA. 5. Set R116 on the RFIB for 22W ±1W (±0.2 dB). NOTE: All cable and attenuator loss must be measured and incorporated into this adjustment. 6-7 May 1998 Part No. 001-2008-203 ALIGNMENT AND TEST PROCEDURE R680 R663 BB B B EE CC BB B B 1 2 U501 3 4 Q503 R509 B C B B E B Q502 A8 BB CE BB Q501 Figure 6-5 75W Power Amplifier Alignment Points R170 R171 R150 R106 WO126 WO121 19 1 19 1 20 2 20 2 WO127 WO115 WO123 WO122 WO120 Figure 6-6 75W RF Interface Board Alignment Points 6. Tune C521 for maximum power. 13.Press the space bar to unkey the PA. 7. Reset R116 for 22W ±1W (±0.2 dB). 14.Set the generator to +15 dBm ±0.1 dB at 850 MHz. 8. Repeak C521. 15.Press the space bar to key the PA. 9. Press the space bar to unkey the PA. 16.Adjust R116 for 40W ±2W (±0.2 dB) only if the power exceeds 40W. 17.Press the space bar to unkey the PA. CRITICAL ADJUSTMENT 18.Disconnect the attenuator and power meter from J501 and connect to Transmit Antenna Connector A8. Improper adjustment may impair normal PA operation. 10.Set the generator to +15 dBm ±0.1 dB at 860 MHz. 19.Connect cable A501 to J501. Ensure the cable position is midway between the drive collector feed and the adjacent input Wilkinson combiner traces on the printed circuit board. 11. Press the space bar to key the PA. 12.Adjust R116 for 40W ±2W (±0.2 dB). May 1998 Part No. 001-2008-203 6-8 ALIGNMENT AND TEST PROCEDURE CR1 GRN CR2 YEL CR5 YEL CR4 RED CR3 RED PROG JACK DS1 J1 GND J103 A D LEVEL J100 S1 RESET LOCAL ON/OFF/VOL R680 POWER CWID HANG SWITCH MOBILE XMIT TEST POINT J500 J501 GND J502 +15V R236 MIC J102 SPKR J101 EXT SPKR J104 R663 B B C Q503 E B B 1 2 R509 POWER METER 50 OHM DUMMY LOAD HP 436A U501 3 B B 4 C Q502 E B B B B C E Q501 B B 40 dB THRULINE ATTENUATOR Figure 6-7 75W Power Amplifier Test Setup 6-9 May 1998 Part No. 001-2008-203 ALIGNMENT AND TEST PROCEDURE 6.4.3 REFLECTED POWER ADJUST 4. Set R76 on the RFIB fully counterclockwise. 1. Remove the load cable from A8. 5. Run PC software: Text/PA. 2. Press the space bar to key the PA. NOTE: This does not harm the PA. 6. Set the generator to +15 dBm ±0.1 dB at 860 MHz. 6.5.2 POWER INPUT ADJUST 3. Adjust Reverse Power Calibration Pot R680 for equal voltages on W126 and W121 on the RFIB or for equal Forward and Reverse Power. 4. Press the space bar to unkey the PA. NOTE: All cable and attenuator loss must be measured and incorporated into this adjustment. CRITICAL ADJUSTMENT 5. Apply “Glyptol” to R663, R680 and R116. 7. Press the space bar to key the PA. 6. Momentarily short R171 on the RFIB. The PA fan should turn ON. 8. Adjust Forward Power Calibration Pot R663 for 175W ±0.1 dB (±4W). 7. Measure temperature detector voltage at W127 on the RFIB. Normal output at 25°C ambient is approximately +2.1V DC. 9. Verify Output 1 is within 20% of Output 2 and Output 3 is within 20% of Output 4. 10.Press the space bar to unkey the PA. 6.5 175W POWER AMPLIFIER ALIGNMENT The 175W PA alignment points diagram is shown in Figures and 6-9, and the 75W PA test setup diagram is shown in Figure 6-10. Select the “TEST” menu and then “PA” using the repeater programming software. NOTE: No alignment is required unless the driver transistor Q502 or driver matching caps have been replaced or critical components on the power detector board have been replaced. NOTE: Breaking the glyptol on R663, R680 or R76 voids the warranty on the PA. 6.5.1 PRETEST 6.5.3 PRE-DRIVER POWER LIMIT ADJUSTMENT 1. Set a power reference of 0 dB at 160W. 2. Monitor the Transmit current and RF output level. Use the Up Arrow key to increase the power level until 1 dB above 175W (220W) is reached. CAUTION If TX current begins to increase rapidly and is not constant with time, then unkey the PA immediately and troubleshoot. 3. Adjust power limit control R76 clockwise until power is limited to 0.75 dB above 175W (208W). 1. Connect: Power supply ground lead to P105 +15V DC lead to P103 +26.5V DC lead to P101 36-pin cable to J101 on the RFIB 4. Press the space bar to unkey the PA. 6.5.4 REFLECTED POWER ADJUST 2. Connect attenuator and power meter to A8, the Transmit Antenna Connector. 1. Remove the load cable from A8. 3. Set R663 on the Forward/Reverse Power Detect board fully counterclockwise. 2. Press the space bar to key the PA. This does not harm the PA. May 1998 Part No. 001-2008-203 6-10 ALIGNMENT AND TEST PROCEDURE R663 Q704 R680 R717 R716 WO510 R730 R701 Q703 U501 Q702 R703 R702 A8 Q701 Q502 Figure 6-8 175W Power Amplifier Alignment Points J104 R170 R171 U108 J103 R150 J102 R106 U104 WO143 J101 WO144 WO145 R76 WO121 WO126 WO115 WO124 WO123 WO125 WO122 WO147 WO127 WO120 Figure 6-9 175W RF Interface Board Alignment Points 3. Adjust Reverse Power Calibration Pot R680 for equal voltages on W126 and W121 on the RFIB or for equal Forward and Reverse Power. 4. Press the space bar to unkey the PA. 6. Press F4 to turn on/off fans. Both PA fans should turn ON. 7. Measure temperature detector voltage at W127 on the RFIB. Normal output at 25°C ambient is approximately +1V DC. 5. Apply ’glyptol’ to R663, R680 and R76. 6-11 May 1998 Part No. 001-2008-203 ALIGNMENT AND TEST PROCEDURE CR1 GRN CR2 YEL CR5 YEL CR4 RED CR3 RED PROG JACK DS1 J1 GND J103 A D LEVEL J100 S1 RESET LOCAL ON/OFF/VOL POWER CWID HANG SWITCH MOBILE XMIT TEST POINT J500 J501 GND J502 +15V R236 MIC J102 SPKR J101 EXT SPKR J104 POWER METER 50 OHM DUMMY LOAD HP 436A 40 dB THRULINE ATTENUATOR COMMUNICATIONS SERVICE MONITOR RF INPUT Q704 R663 R680 R717 R716 WO510 R730 R701 Q703 U501 Q702 R703 R702 Q701 Figure 6-10 175W Power Amplifier Test Setup May 1998 Part No. 001-2008-203 6-12 Q502 ALIGNMENT AND TEST PROCEDURE 6.6 FULL REPEATER ALIGNMENT 4. Press the space bar to key the repeater. 6.6.1 PERFORMANCE TEST PROGRAM 5. Check the frequency of the transmitted signal. The frequency should be ±50 Hz of the channel frequency. Select the Test > Full Repeater > All Tests menu using the repeater programming software. 6. On the Exciter, adjust the frequency with Y401 (TCXO) (see Section 6.3.5). 6.6.2 REPEATER SETUP 7. Press the space bar to unkey the repeater. The Viking VX repeater has been pretested at the factory; therefore, only performance tests are required to check the repeater. Refer to test setup diagrams for equipment and cabling diagram. Transmitter Output Power Adjustment 1. Press the space bar to key the repeater. Turn on the repeater power supply switch (S508) in the IAC or engage the locking lever (see Figure 6-19). 2. Check the transmit output power. The power can be adjusted from the computer using the cursor Up/Dn and PgUp/PgDn keys. The test equipment should be calibrated for ±2W. The operating code has been programmed at the factory. The parameters are programmed into the MPC. If these parameters have changed or are incorrect, exit this test and reprogram the repeater. 3. Press the space bar to unkey the repeater. 6.6.4 RECEIVER TESTS/ADJUSTMENT It may be necessary to remove the RF assembly from the chassis and connect via extension cables for some of the tests or adjustments. NOTE: If this is a voting repeater, it is not equipped with a receiver. NOTE: All audio generators and audio voltmeters are unbalanced unless specifically stated otherwise. Receiver TCXO Frequency Adjustment CRITICAL ADJUSTMENT 6.6.3 TRANSMITTER TEST/ADJUSTMENTS The TCXO must be adjusted within 5 minutes of turning the AC power on to the repeater. Do not under any circumstances try to set frequency later in any other tests, as TCXO frequency stability then cannot be guaranteed. Transmit Mode 1. Press the space bar to key the repeater. 2. On the IAC the Transmit LED should turn on to indicate the repeater is transmitting (see Figure 6-19). 1. Check the receiver injection frequency by using a “sniffer” pickup loop, or RF probe connected to a suitable frequency counter placed near L210 in the Receiver (see Section 6.2.4). 3. Press the space bar to unkey the repeater. 2. Adjust Y201 (TCXO) on the Receiver to within ±50 Hz of the channel frequency. Transmit TCXO Frequency Adjustment CRITICAL ADJUSTMENT Receiver Audio Distortion Measurement The TCXO must be adjusted within 5 minutes of turning the AC power on to the repeater. Do not under any circumstances try to set frequency later in any other tests, as TCXO frequency stability then cannot be guaranteed. 1. Adjust the RF generator for 100 µV into the Receiver with a modulation tone of 1 kHz at ±3 kHz deviation. 6-13 May 1998 Part No. 001-2008-203 ALIGNMENT AND TEST PROCEDURE 4. Set the RF generator output for 5 dB SINAD. 2. On the MAC insert test cables into J100/J103 and connect to an AC voltmeter. 3. Adjust R237 for 0 dBm (775 mV RMS). 5. On the MAC adjust R234 so the Receiver just squelches. 4. On the MAC connect a 16 ohm load and distortion analyzer to J101 or J104. 6. Increase the RF generator output until the Receiver unsquelches. Reading should be ≤ 10 dB SINAD. 5. Adjust R236 for 2.8V RMS and measure the distortion. Distortion should be < 3%. Receiver Data Level Adjustment 1. Adjust the RF generator for 100 µV into the receiver with a 100 Hz tone at ±1 kHz. Receiver Hum and Noise Measurement 1. Adjust the RF generator for 100 µV into the Receiver with a modulation tone of 1 kHz at ±3 kHz deviation. 2. On the MAC insert test cables into J100/J103 and connect to an AC voltmeter. 3. Adjust R235 to achieve 340 mV RMS. 2. On the MAC connect a 16-ohm load and distortion analyzer to J101 or J104. Local Speaker/Microphone Check 1. Adjust the RF generator for 100 µV into the receiver with a 1 kHz tone at ±3 kHz. 3. Adjust R236 for 2.8V RMS. 4. Remove modulation from the RF generator. The measured level must be ≤ –45 dB. 2. On the MAC plug a Speaker/Microphone into J101/ J102. Receiver SINAD Measurement 3. Adjust R236 until the 1 kHz tone is heard. 1. Adjust the RF generator for 100 µV into the receiver with a 1 kHz tone at ±3 kHz. Receiver Desense Check 2. On the MAC connect a 16 ohm load and distortion analyzer to J101 or J104. 1. Adjust the RF generator for 100 µV into the receiver with a 1 kHz tone at ±3 kHz. 3. Adjust R236 for 2.8V RMS. 2. On the MAC connect a 16-ohm load and distortion analyzer to J101 or J104. 4. Re-adjust RF level for 12 dB SINAD. 12 dB SINAD reading should be ≤ 0.35 µV. 3. Adjust R236 for 2.8V RMS. Receiver Squelch Adjustment 4. Re-adjust the RF generator output for 12 dB SINAD. 1. Adjust the RF generator for 100 µV into the receiver with a 1 kHz tone at ±3 kHz. 5. Press the space bar to key the transmitter. 2. On the MAC connect a 16 ohm load and distortion analyzer to J101 or J104. 6. SINAD should not degrade more than 1 dB or to no less than 11 dB SINAD. 3. Adjust R236 for 2.8V RMS. 7. Press the space bar to unkey the transmitter. May 1998 Part No. 001-2008-203 6-14 ALIGNMENT AND TEST PROCEDURE Receiver Miscellaneous Tests (Optional) Repeat Audio Level Adjustment Several additional tests may be performed on the Repeater Receiver as listed below: NOTE: Audio Deviation Limit Adjustment must be completed before this test. • • • • • • • 1. Adjust the RF generator for 100 µV into the receiver with a 1 kHz tone at ±1.5 kHz dev. (±1.2 kHz for NPSPAC). Be sure the Modulation Analyzer LPF switch is set to 3 kHz. Signal Displacement Bandwidth Adjacent Channel Rejection Offset Channel Selectivity Intermodulation Rejection Spurious Rejection Audio Response Audio Sensitivity 2. Press the space bar to key the transmitter. 3. On the MAC adjust R237 to achieve ±1.5 kHz (±100 Hz) transmit deviation (±1.2 kHz for NPSPAC). Be sure the modulation analyzer LPF switch is set to 3 kHz. Perform the Test desired using the appropriate RF Generators, modulation frequencies and levels, RS232 levels and test probes following the latest TIA document measurement procedures. 4. Press the space bar to unkey the transmitter. 6.6.5 TRANSMIT AUDIO/DATA LEVEL ADJUSTMENTS 5. Connect an AC voltmeter to J103 and P100, pin 31 (RX_VOICE). NOTE: All audio generators and audio voltmeters are unbalanced unless specifically stated otherwise. 6. Adjust R238 for -3 dBm (548 mV RMS). Audio Deviation Limit Adjustment 7. Remove the RF generator from the Receiver. 1. On the MAC apply a 1 kHz tone at -3 dBm (578 mV RMS) to P100, pin 32. Data Level Adjustment 1. Remove VNC cards if present. Set modulation analyzer LPF to 3 kHz. Press the space bar to key the transmitter. 2. Insert test cables into J100/J103 and connect to an AC voltmeter. 3. Press the space bar to key the transmitter. 4. Adjust R305 for 0 dBm (775 mV RMS). 2. Adjust U151 with the PgUp/PgDn and CurUp/Cur/ Dn keys to achieve ±1 kHz (±100 Hz) transmit deviation. 5. Press the space bar to unkey the transmitter. 3. Press the space bar to unkey the transmitter. 6. On the MAC apply a 1 kHz tone at +7 dBm (1.73V RMS) to P100, pin 32. (Set modulation analyzer LPF to 3 kHz.) Audio/Data Deviation Check 1. On the MAC apply a 1 kHz tone at +7 dBm (1.73V RMS) to P100, pin 32. Set modulation analyzer LPF to 3 kHz. 7. Press the space bar to key the transmitter. 8. Adjust U149 with the PgUp/PgDn and CurUp/ CurDn keys to set the maximum allowed deviation at ±3.5 kHz (±200 Hz) (±2.5 kHz for NPSPAC). 2. Press the space bar to key the transmitter. 3. Measured deviation should be ±4.5 kHz (±200 Hz) (±3.5 kHz NPSPAC). 9. Press the space bar to unkey the transmitter. 4. Press the space bar to unkey the transmitter. Disconnect all cables. 10.Remove the signal from P100, pin 32. 6-15 May 1998 Part No. 001-2008-203 ALIGNMENT AND TEST PROCEDURE CWID Level Check Transmit Audio Distortion 1. Set modulation analyzer LPF switch to 3 kHz. Press the space bar to key the transmitter. 1. On the modulation analyzer press: FM 50 Hz 15 kHz 2. Deviation should be 1.5 kHz to 2.5 kHz. 3. Press the space bar to unkey the transmitter. 2. On the MAC apply -11.7 dBm at 1 kHz to P100, pin 32. Local Speaker/Microphone Check 3. Press the space bar to key the transmitter. 1. On the MAC plug a Speaker/Microphone into J101/ J102. Set modulation analyzer LPF switch to 3 kHz. 4. Adjust audio level to produce ±1 kHz dev. 5. On the modulation analyzer select: 2. Press the space bar to key the transmitter. 300 Hz 3 kHz 750 µs de-emphasis 3. Press the microphone PTT and say “four” loudly into the microphone. 4. Deviation should measure ±3 to ±3.5 kHz. (±2 to ±2.5 kHz for NPSPAC) 6. Distortion is < 2%. LTR Modem Repeat Audio Level Adjust 5. Release the microphone PTT. NOTE: Valid only with LTR modem option. 6. Press the space bar to unkey the transmitter. 1. Adjust the RF generator for 100 µV into the receiver with a 1 kHz tone at ±1.5 kHz deviation (±1.2 kHz NPSPAC). Be sure the Modulation Analyzer LPF switch is set to 3 kHz. Transmitter Hum and Noise Ratio (Optional) NOTE: An HP8901A modulation analyzer is required for this test. 2. Press the space bar to key the transmitter. 1. On the modulation analyzer press: 3. In the Transmitter adjust R305 for ±1.5 kHz ±100 Hz deviation (±1.2 kHz NPSPAC) output. 300 Hz HPF 3000 Hz LPF FM Pre-Display 750 µS Avg RMS Cal .44 dB 4. Press the space bar to unkey the transmitter. 6.6.6 VOTER AUDIO LEVEL ADJUSTMENT NOTE: Use an unbalanced audio voltmeter. 1. Inject a 1 kHz tone at –12 dBm (194 mV RMS) into J2, pin 17. This tone represents ±1.5 kHz deviation in the Voter Receiver. 2. Press the space bar to key the transmitter and measure the Hum and Noise Ratio. The reading should be less than –45 dB. 2. On the MAC adjust R233 to obtain a level of –6 dBm (387 mV RMS) at J100/J103. 3. Press the space bar to unkey the transmitter. May 1998 Part No. 001-2008-203 6-16 ALIGNMENT AND TEST PROCEDURE 6.6.7 AUDIO/DATA LEVEL ADJUSTMENTS 2. Inject a 1 kHz tone from a balanced 600 ohm source, at the level determined by the type of line used, into TXA+ and TXA- of J2 located on the back of the Repeater (see Figure 6-14). NOTE: Section 6.6.5 must be completed before any of the following adjustments can be made. NOTE: All audio generators and audio voltmeters are unbalanced unless specifically stated otherwise. Leased Line/Direct Connect (default) –12 dBm (194 mV RMS) Voice Audio From Repeater Microwave/T1 (optional) –28 dBm (31 mV RMS) 1. On the MAC set S100 and S101, all Sections OFF. 3. On the MAC adjust R243 to obtain –6 dBm (387 mV RMS) measured at J100/J103. 2. Adjust the RF generator for 100 µV modulated with a 1 kHz tone at ±1.5 kHz deviation. 3. Connect a balanced AC voltmeter with a 600 ohm input impedance between balanced lines RXA+ and RXA- on J2, located on the back of the Repeater. 6.6.8 REPEATER OPERATION 4. On the MAC adjust R239 for the type of line used. 1. On the MPC set switch settings for RS-485 (new style) operation are shown in Figure 6-12. New HSDB Test Leased Line/Direct Connect (default) -12 dBm (194 mV RMS) 1 2 3 Microwave/T1 (optional) -28 dBm (31 mV RMS) 4 ON S3 1 2 Voice Audio To Repeater 3 4 5 6 7 1. On the MAC set S100 and S101, all Sections OFF (see Figure 6-11). S2 8 ON Figure 6-12 New HSDB Switch Settings 8 7 6 5 ) ND S(G ) RX S IO X ) R UD ND (A ) (G S+ SK X S (F R XS ) + RX T S X IO R ) UD SK (A (F + + S S TX TX 4 S1 3 01 2 1 S TX S1 00 2. Verify that the repeater is programmed for “Stand Alone” mode in Setup Parameters-F4 (see Section 3.3.1). 4 3 2 1 3. The repeater is now in Normal Operation mode. Verify by the MPC front panel indicators that no HSDB alarms have occurred (Alarm Number 10) see Table 1-2. ON Old HSDB Test ON + K FS 1. On the MPC set switch settings for single-ended 5V (old style) operation are shown in Figure 6-13. Figure 6-11 S100 Setting 6-17 May 1998 Part No. 001-2008-203 ALIGNMENT AND TEST PROCEDURE 2. The repeater is now in Normal Operation mode. 8 7 6 5 ) ND S(G ) RX S IO X ) R UD A ND ( ) + (G S SK S (F SRX X + R TX ) S IO RX ) UD SK A ( (F + + S S TX TX 4 S1 3 01 2 1 S1 4 00 3. Key the radio several times on the programmed System/Group. Access should occur every time. (Proper Tx/Rx antenna connections are assumed.) 3 2 1 ON Alarm Test TX S+ ON K FS 1. The repeater is now in Normal Operation mode. Figure 6-13 Old HSDB Switch Settings 2. Verify by the MPC front panel indicators that no alarms have occurred (see Table 1-2). 2. Verify that the repeater is programmed for “Stand Alone” mode in Setup Parameters-F4 (see Section 3.3.1). RXA+ RXA- Handshake Test TXA+ 1 RXS+ TXS+ TXA2 1. Program an LTR portable or mobile for the following parameters. RXSTXS- Home Repeater - Same as repeater number. Area - Same as repeater's area bit. Home Repeater's Channel Number - Same as repeater's channel number. Group 1 Encode/Decode - 1 May 1998 Part No. 001-2008-203 33 J2 34 Figure 6-14 J2 Terminal Block Figure 6-15 Battery Revert Test Setup 6-18 ALIGNMENT AND TEST PROCEDURE BASIC BOARD MODULE 023-2000-830 FAN CONTROL TEMP POWER SUPPLY Vs1 0-35V >60W OFF ENABLE I ON B+ POWER SUPPLY V CHGR B- (+) (-) 6.7 BATTERY BACKUP TESTS Vs2 0-40V @ 3A ACTIVE LOAD 6. Decrease VS1 until: the relay engages the LED goes out voltage is present at the active load. 6.7.1 VISUAL CHECK 1. Make sure the heat sunk parts are not shorted to the heat-sink. This voltage will be 28V DC ±0.5V. 2. Verify all electrolytic capacitors are installed correctly. 7. Set Vs1 to 26.5V DC and turn the enable line to OFF. No voltage will be present at the active load. 3. Connect 023-2000-830 Battery Back-Up as shown in Figure 6-15. 8. Decrease Vs1 until: the relay disengages the LED lights no voltage is present at the active load. 6.7.2 BATTERY REVERT TEST This voltage will be 19V DC ±0.5V. 1. Connect the circuit as shown in Figure 6-15. 9. With the enable line OFF measure current Is, it should be less than 20 mA. 2. Turn the active load to current mode at 1A. 3. Turn enable to On, battery fault LED should be on. 10.Reverse the polarity of Vs1 Set to 26.5V DC BBM Enable ON 4. Increase Vs1 until: the relay engages the voltage is present on the active load the battery fault LED is off. Reverse Battery LED will light and Is should be less than 50 mA. This voltage will be 22V DC ±0.5V. 11. Disconnect the test setup 5. Increase Vs1 until: the relay disengages the LED lights no voltage is present at the active load. . This voltage will be 31VDC ±0.5V. 6-19 May 1998 Part No. 001-2008-203 ALIGNMENT AND TEST PROCEDURE LM335 BASIC BOARD MODULE 023-2000-830 1k FAN CONTROL TEMP OFF ACTIVE LOAD ENABLE B+ B- ON V CHGR POWER SUPPLY Vs2 0-40V @ 3A (+) (-) Figure 6-16 Battery Charger Test Setup 6.8 BATTERY CHARGER SECTION 4. Increase the active load current to 1.8A and verify voltage at the load is greater than 26V. 1. Connect Battery Backup Module as shown in Figure 6-16. NOTE: The fan control line will stay at 0V until the heat sink is above 50°C. 2. Set the active load to 0A and set Vs2 to 40V at 3A. 3. Adjust R140 so the voltage at the active load reads 27.55V DC ±0.1V. 5. Set the active load current to zero, shut off Vs2 and disconnect the BBM. Glyptol R140. NOTE: The temperature sensor LM335 has to be at 22°C (room temperature). May 1998 Part No. 001-2008-203 6-20 J105 ALIGNMENT AND TEST PROCEDURE S101 ON 4 3 2 1 P101 S102 J103 J100 RX NET R242 R241 A D LEVEL R301 MOD LEVEL TEST POINT SEC AUDIO TO RNT U149 TX R240 GND FSK TO RNT S100 SEC AUDIO FROM RNT ON 8 7 6 MAIN AUDIO TO RNT SPEAKER R239 VOTER AUDIO LEVEL NOISE LEVEL RX VOICE LEVEL TX VOICE LEVEL R305 R233 RX VOICE 31 TX VOICE 32 R238 J101 J104 13 MAIN AUDIO TO RNT R237 J102 P100 RX WB AUDIO 27 RX DATA LEVEL R235 SPEAKER/MIC VOTER AUDIO 25 RX AUDIO ADJUST R234 LOCAL MIC 3 TXS+ 4 TXS- 2 1 MAIN AUDIO FROM RNT R236 ON/OFF/VOL 3 15 TX AUDIO + 16 TX AUDIO - TX VOICE LEVEL R244 LOCAL SPKR 1 4 R243 U151 R100 TX DATA LEVEL 17 5 Figure 6-17 MAC Alignment Points Diagram 6-21 May 1998 Part No. 001-2008-203 ALIGNMENT AND TEST PROCEDURE S3 ON S2 ON 33 12 3 4 RESET S1 1 12 3 45 67 8 J6 12 3 J5 12 3 24 6 P1 J4 13 5 1 10 DS1 5 CR1 GRN CR2 YEL CR5 YEL CR4 RED CR3 RED 6 64 J2 7A 1 2 J1 PROGRAMMING CONNECTOR 3 21 6 8B COMPUTER I/O 12 J3 76800 38400 19200 9600 4800 2400 1200 13 14 Figure 6-18 Main Processor Card Alignment Points Diagram May 1998 Part No. 001-2008-203 6-22 32 ALIGNMENT AND TEST PROCEDURE 1 8 5 8 1 8 4 5 S502 5 +15V CR523 +15V ACC CR524 -5V CR501 +5V CR503 CWID CR502 HANG CR505 SWITCH CR504 MOBILE CR500 XMIT 33 1 S501 4 5 4 1 S503 J503 CR525 1 8 S500 4 P500 J504 64 32 17 1 J505 1 J500 4 J501 P501 J502 S508 32 16 Figure 6-19 Interface Alarm Card Alignment Points Diagram 6-23 May 1998 Part No. 001-2008-203 ALIGNMENT AND TEST PROCEDURE This page intentionally left blank. May 1998 Part No. 001-2008-203 6-24 SERVICING SECTION 7 SERVICING 7.1 INTRODUCTION 7.2 SYNTHESIZER SERVICING 7.1.1 PERIODIC CHECKS 7.2.1 INTRODUCTION This repeater should be put on a regular maintenance schedule and an accurate performance record maintained. Important checks are receiver sensitivity and transmitter frequency, modulation, and power output. It is recommended that repeater performance be checked regularly even though periodic checks are not specifically required by the FCC. Synthesizer malfunctions can be caused by no VCO output, or the VCO is unlocked. The VCO can be unlocked due to a bad synthesizer chip, an incomplete synthesizer phase-lock loop, or because the synthesizer chip is programmed incorrectly. To make certain that the synthesizer chip is receiving programming data, pins 17, 18 and 19 of the chip should be monitored during programming. Pin 17 (Enable) will go from a high to a low level. Pin 18 (Clock) will go from low to high in narrow pulses. Pin 19 (Data) goes from high to low with wider data pulses. 7.1.2 SURFACE-MOUNTED COMPONENTS A large number of the components used in this repeater are the surface-mounted type. Since these components are relatively small in size and are soldered directly to the PC board, care must be used when they are replaced to prevent damage to the component or PC board. Surface-mounted components should not be reused since they may be damaged by the unsoldering process. For more information on replacing surface-mounted components, refer to the Surface-Mounted Device Handbook, Part No. 0010576-002. When the VCO is locked, the lock detect line of the synthesizer pin 2 is high with very narrow negative-going pulses. These pulses become wider when the VCO is out of lock. When this unlock condition exists either in the Exciter VCO or the Receiver VCO, it is relayed by the RF Interface board and is detected by the MPC via the RF Data lines. The MPC then does not allow the transmitter to key and the receiver cannot unsquelch. 7.1.3 SCHEMATIC DIAGRAMS AND COMPONENT LAYOUTS When the VCO is unlocked, the fR and fV inputs to the phase detector are not in phase (refer to Sections 5.1.12 and 5.2.5). The phase detector in the synthesizer then causes the VCO control voltage to go to the high or low end of its operating range (0 or 9V). This in turn causes the VCO to oscillate at the high or low end of its frequency range. Schematic diagrams and component layouts of the PC boards used in this repeater are located in Section 9. A component locator guide is also provided for both the schematic and board layouts to aid in component location. 7.1.4 REPLACEMENT PARTS LIST As shown in Figures 5-1 and 5-4, a loop is formed by the VCO, buffer, frequency input (FIN) and the phase detector output (PD OUT). Therefore, if any of these components begin to malfunction, improper signals appear throughout the loop. However, correct operation of the counters can still be verified by measuring the input and output frequencies to check the divide number. A replacement parts list containing all the parts used in this repeater is located in Section 8. Parts are listed alpha numerically according to designator. For information on ordering parts, refer to Section 1.9. 7.1.5 TCXO MODULES NOT SERVICEABLE Transmit or Receive TCXOs are not field serviceable because if a part is changed, a factory recalibration must be performed to ensure that it stays within its ±1 PPM tolerance. Proceed as follows to check the input and output signal of the synthesizer modules to determine if they are operating properly. 7-1 May 1998 Part No. 001-2008-203 SERVICING 7.2.2 TCXO MODULE Modulus Control Signal Check the signal at TCXO, pin 5. It should be 17.5 MHz for Y201 and Y401 at a level of approximately 3V P-P. If the TCXO is defective, it is not serviceable and must be replaced with a new unit as described in Section 7.1.5. 1. The frequency of the modulus control signal on TEST 1, pin 9 should be equal to the N counter output frequency (either in or out of lock). When the VCO is in lock, this frequency should be 12.5 kHz. 2. The duty cycle of the modulus control signal determines the divide number of the prescaler. The duty cycle (T1 ÷ T2) should be as follows: Measure the signal at pin 20 (Ref In) of the synthesizer chip. It will be approximately 1V P-P. If the signal is low here, the TCXO buffer circuit may be defective. T1 ÷ T2 = A Cntr Div No ÷ N Cntr Div No T2 = 80 µs when locked. 7.2.3 VOLTAGE CONTROLLED OSCILLATOR (VCO) Check for VCO output signal with a high impedance RF voltmeter. If there is no output signal, or if the frequency is greatly off, the VCO is defective. 0V Next, monitor the signal level at pin 11 (F In) of the synthesizer chip. If the signal is less than 100 mV P-P, the VCO buffer is defective. T1 T2 10us/DIV 2V/DIV Lock Detector Figure 7-2 Modulus Control Waveform When the VCO is locked on frequency, the waveform at pin 2 (Lock Det) should be as follows. When the VCO is unlocked, the negative-going pulses should be much wider than those shown in Figure 7-1. If the lock detect circuit is operating properly, check prescaler input pin 11 (F In). If the modulus control signal is not correct, the synthesizer may be defective or the logic may not be programming the correct divide number. 7.2.4 INTERNAL PRESCALER The operation of the N and A counters can be observed by monitoring pins 16 and 19. Pin 16 (fV) equals fin ÷ (64N+A) = 12.5 kHz if the synthesizer is locked. Pin 9 is the modulus control signal. Checking Prescaler Divide Number The prescaler divide number can be checked by measuring the input and output frequencies. The prescaler divide number can be calculated as follows. (A and N counter divide numbers are calculated as described in Section 7.2.5.) Prescaler Divide Number = 64 + (A Cntr Div No ÷ N Cntr Div No) 0V Example: Channel 300 (receive) 50ns Prescaler Div No = 64 + (45 ÷ 950) = 64.0474 80us 10us/DIV 2V/DIV Figure 7-1 Lock Detect Waveform May 1998 Part No. 001-2008-203 7-2 SERVICING Measure the prescaler input frequency at fin, pin 11. Then measure the output frequency at TEST 2, pin 13 and calculate the divide number. If the VCO is not locked on frequency, the divide number should still be correct. The measured frequencies may not be exactly as calculated due to counter accuracy and resolution limitations. Example: Channel 300 (transmit) NOTE: The counter should be connected to a high stability reference oscillator. To isolate a receiver problem to a defective section, start by checking the DC voltages shown in Section 5.5.6 and on the schematic diagram (Section 9). If that does not indicate the problem, perform the performance tests in Section 6.2 to isolate the problem. If the synthesizer is out of lock, the receiver is also nonfunctional because the first injection and IF signals will be incorrect. A Cntr Div No = (858.4875 ÷ .0125) – (1073 x 64) = 68,679 – 68,672 =7 7.3 RECEIVER SERVICING Example: Channel 300, VCO locked on frequency 760.5375 MHz (pin 11) ÷ 11.8746 (pin 13) = 64.0474 7.4 TRANSMITTER SERVICING 7.2.5 CALCULATING “N” AND “A” COUNTER DIVIDE NUMBERS To isolate a transmitter problem to a defective section, start by checking the DC voltages shown in Sections 5.5.4 and 5.5.5 and on the schematic diagram (Section 9). If that does not indicate the problem, perform the performance tests in Sections 6.3, 6.4 and 6.5 to isolate the problem. If the synthesizer is out of lock, the exciter is also nonfunctional because the software will not allow the repeater to transmit. “N” Counter N Counter Divide Number = Integer (VCO Freq. (MHz) ÷ 0.8) Example: Channel 300 (receive) 7.5 POWER SUPPLY SERVICING VCO freq = 813.4875 - 52.95 = 760.5375 MHz Example: Channel 300 (transmit) The power supply is a switch mode type with very high voltages. It is highly recommended that the power supply be returned to the factory for servicing (see Section 1.8). A parts list, schematic and component layout are provided for those customers that desire to do their own repairs (see Sections 8 and 9). N Cntr Div No = 858.4875 ÷ 0.8 = 1073.1094 7.6 CHIP COMPONENT IDENTIFICATION Integer (whole no.) of 1073.1094 = 1073 7.6.1 CERAMIC CHIP CAPACITORS “A” Counter A Counter Divide Number = (VCO freq (MHz) ÷ .0125) – (N Cntr Div No x 64) Ceramic chip capacitors (510-36xx-xxx) are identified using either an American or Japanese EIA standard. The values for both standards are shown in Table 7-1. Example: Channel 300 (receive) American EIA Standard A Cntr Div No = (760.5375 ÷ .0125) – (950 x 64) = 60,843 – 60,800 = 43 Uses a single letter or number to indicate the value, and the color of this letter or number to indicate the multiplier. N Cntr Div No = 760.5375 ÷ 0.8 = 950.67188 Integer (whole no.) of 950.67188 = 950 7-3 May 1998 Part No. 001-2008-203 SERVICING AC FAIL +28V GND +5V +15V -5V A 2 1 10 4 7 3 5 11 8 6 12 9 B C GND GND +15V THERMAL SENSE ON/OFF Figure 7-3 Power Supply Rear View B- B+ TEMP REVERSE BATTERY CHARGER ACTIVE SWITCH CHARGER ON EARTH GROUND BATTERY FAULT LINE NEUTRAL Figure 7-4 Power Supply Front View May 1998 Part No. 001-2008-203 7-4 SERVICING used to identify ±5% and ±10% resistors, and a 4-digit number is used to identify ±1% resistors. Japanese EIA Standard Uses a letter to indicate the value followed by a number to indicate the multiplier. The 3-digit number used to identify ±5% and ±10% resistors corresponds to the last 3-digits of the EFJohnson part number. This number is derived as shown. Example: 15 pF capacitor American - Single Black “E” Japanese - “E1” Example: The Japanese EIA Standard may also utilize a bar to indicate the temperature coefficient. 273 339 Example: A2 - 100 pF NPO Some resistors with a ±1% tolerance are identified by a 4-digit number and others may not have a marking. When identified with a 4-digit number, the first three digits are the value and the fourth is the multiplier. XX = NPO XX = N150 XX = N220 XX = N330 XX = N470 XX = N750 27k ohm 3.3 ohm Example: 5761 |XX = X7R 7.6.2 TANTALUM CHIP CAPACITORS 5.76k ohm X Tantalum chip capacitor (510-26xx-xxx) identification varies with vendor and physical size. The positive (+) end is usually indicated by a colored board or beveled edge. The value and voltage may be indicated by printing on the capacitor or by using a special code. Value in ohms X X Multiplier 0=0 1 = 10 2 = 100 3 = 1k 7.6.3 CHIP INDUCTORS 4 = 10k 5 = 100k Three colored dots are used to indicate the value of chip inductors (542-9000-xxx). The two dots on the left side indicate the first and second digits of the value in nano-Henries, and the single dot on the right side indicates the multiplier (see Table 7-2). 6 = 1M 7 = 10M 8 = 0.01 9 = 0.1 Figure 7-5 3-Digit Resistor Example: Dots - Brown-Black-Red 10 nH x 100 = 1000 nH (1.0 µH) The last three digits of the part number are also the value and multiplier. The multiplier digits are shown in Table 7-2. 7.6.4 CHIP RESISTORS The value of chip resistors is indicated by a number printed on the resistor. A 3-digit number is 7-5 May 1998 Part No. 001-2008-203 SERVICING Table 7-1 Ceramic Chip Cap Identification American EIA Standard Japanese EIA Standard First Letter/ Number Value (pF) First Letter/ Number Value (pF) A B C D E H I J K L N O R S T V W X Y Z 3 4 7 9 10 11 12 13 15 16 18 20 22 24 27 30 33 36 39 43 47 51 56 62 68 75 82 91 A B C D E F G H J K L M N P Q R S T U V W X Y Z 1.0 1.1 1.2 1.3 1.5 1.6 1.8 2.0 2.2 2.4 2.7 3.0 3.3 3.6 3.9 4.3 4.7 5.1 5.6 6.2 6.8 7.5 8.2 9.1 Color Multiplier Second Number Multiplier Orange Black Green Blue Violet Red 0.1 1 10 100 1000 10,000 0 1 2 3 4 5 7.7 BERYLLIUM PRODUCT WARNING Q501, Q502, Q503, R504, R505 and R685 in the Power Amplifier contain Beryllium (BeO). Inhalation of dust or fumes may cause serious chronic lung disease. Refer to the Material Safety Data Sheets for further details. 7.8 GRAFOIL REPLACEMENT PROCEDURE When replacing a device that uses Grafoil for the thermal interface, the Grafoil must be replaced. The old Grafoil must be completely removed from the heatsink. To avoid scuffing the heatsink a plastic scraper (e.g. tuning tool) should be used to remove the old Grafoil. Table 7-2 Chip Inductor Identification Color Black Brown Red Orange Yellow Green Blue Violet Gray White 1 10 100 1000 10,000 100,000 7.6.5 CHIP TRANSISTORS AND DIODES Surface mounted transistors and diodes are identified by a special number that is shown in a table on page 9-1. May 1998 Part No. 001-2008-203 7-6 1st Digit 2nd Digit 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 Multiplier (Last PN Digit) 1 (7) 10 (8) 100 (9) 1000 (0) 10,000 (1) 100,000 (2) ------0.1 (6) PARTS LIST SECTION 8 PARTS LIST Receiver/Transmitter Module Ref No. Description Receiver Board Part No. Ref No. 800 MHZ LTR 75W REPEATER Part No. 242-2008-232 800 MHZ LTR 175W REPEATER Part No. 242-2008-234 A 003 75W PA/RFIB module assembly (see separate listing on page 8-7) 175W PA/RFIB module assembly (see separate listing on page 8-10) A 006 Rx/Tx module assembly (see separate listing below) A 010 Power supply (see separate listing on page 8-18) HW001 6-32 machine panhead MP033 PA hold down bracket Part No. TRANSCEIVER MECHANICAL Part No. 023-2000-205 CH252 EP252 HW272 HW273 MP253 023-2008-942 023-2008-934 Transceiver housing 0.093 OD RF shield gasket 6-32 pan torx ZPS 6-32 machine panhead ZPS Transceiver deck cover 015-0902-010 574-3002-036 575-0006-010 575-1606-016 015-0902-015 800 MHZ RECEIVER BOARD Part No. 023-2008-200 023-2008-832 A 006 A 201 A 203 800 MHz VCO (see separate listing on page 8-5) RF input coax Receiver board top shield 023-2000-161 023-2000-199 C 201 C 202 C 203 C 204 C 205 C 206 C 207 C 208 C 209 C 210 C 211 C 212 C 213 C 214 C 215 C 216 C 217 C 218 C 219 C 220 C 221 C 222 C 231 C 232 C 233 C 234 C 235 6.8 pF ±5% NPO 1206 chip 6.2 pF ±5% NPO 1206 chip 4.7 µF 16V tantalum smd 56 pF ±5% NPO 1206 chip 6.8 pF ±5% NPO 1206 chip 56 pF ±5% NPO 1206 chip 6.2 pF ±5% NPO 1206 chip 24 pF ±5% NPO 1206 chip 10 pF ±5% NPO 1206 chip 10 pF ±5% NPO 1206 chip .01 µF ±10% X7R chip .01 µF ±10% X7R chip 4.7 µF 16V tantalum smd 10 pF ±5% NPO 1206 chip 6.8 pF ±5% NPO 1206 chip 3.9 pF ±5% NPO 1206 chip .1 µF ±10% X7R 1210 .001 µF ±5% NPO 1206 chip .1 µF ±10% X7R 1210 .001 µF ±5% NPO 1206 chip .1 µF ±10% X7R 1210 120 pF ±5% NPO 1206 chip 100 pF ±5% NPO 1206 chip 4.7 µF 20V tantalum smd .01 µF ±10% X7R chip .01 µF ±10% X7R chip 220 pF ±5% NPO 1206 chip 510-3602-689 510-3602-629 510-2625-479 510-3602-560 510-3602-689 510-3602-560 510-3602-629 510-3602-240 510-3602-100 510-3602-100 510-3606-103 510-3606-103 510-2625-479 510-3602-100 510-3602-689 510-3602-399 510-3607-104 510-3602-102 510-3606-104 510-3602-102 510-3606-104 510-3602-121 510-3602-101 510-2626-479 510-3606-103 510-3606-103 510-3602-221 023-2000-800 575-1606-012 017-2210-032 PA001 Main Processor Card assembly** 023-2000-310 (see separate listing on page 8-26) PA002 Main Audio Card assembly** 023-2000-320 (see separate listing on page 8-28) PA003 Interface Alarm Card assembly** 023-2000-350 (see separate listing on page 8-34) PA004 Repeater enclosure assembly 023-2000-200 (see separate listing on page 8-17) W 013 AC power cord 6’ 7" 597-1001-013 ** Requires Application Engineering authorization to purchase. RECEIVER/TRANSMITTER MODULE Part No. 023-2008-832 PA002 Transceiver mechanical 023-2000-205 (see separate listing which follows) PA004 800 MHz Receiver 023-2008-200 (see separate listing which follows) PA005 800 MHz Exciter 023-2008-400 (see separate listing on page 8-5) HW001 5/8-24 x 0.094 hex nut NPB 560-9079-028 HW002 5/8 x 0.02 int lockwasher CPS 596-9119-028 HW249 10-32 mach panhead phil ZPS 575-1610-020 HW250 #10 flat washer ZPS 596-1410-016 MP200 Transceiver pad Description 017-2210-105 8-1 023-2008-800 Revised October 2002 Part No. 001-2008-204 PARTS LIST Receiver Board (Cont’d) Ref No. C 236 C 237 C 238 C 240 C 251 C 252 C 253 C 254 C 255 C 256 C 257 C 258 C 259 C 260 C 261 C 262 C 263 C 264 C 266 C 267 C 268 C 269 C 270 C 272 C 273 C 274 C 275 C 276 C 277 C 278 C 279 C 280 C 281 C 282 C 284 C 285 C 286 C 287 C 288 C 289 C 290 C 291 C 292 C 293 C 294 Description 220 pF ±5% NPO 1206 chip 5.6 pF ±5% NPO 1206 390 pF ±5% NPO 1206 4.7 µF 20V tantalum smd .01 µF ±10% X7R 1206 chip .001 µF ±5% NPO 1206 chip .01 µF ±10% X7R 1206 chip 100 pF ±5% NPO 1206 chip .1 µF ±10% X7R 1210 .1 µF ±10% X7R 1210 .1 µF ±10% X7R 1210 27 pF ±5% NPO 1206 chip 27 pF ±5% NPO 1206 chip 27 pF ±5% NPO 1206 chip 3.3 pF ±5% NPO 1206 chip 27 pF ±5% NPO 1206 chip 5.6 pF ±5% NPO 1206 chip 27 pF ±5% NPO 1206 chip 4.7 µF 20V tantalum smd 39 pF ±5% NPO 1206 chip 1.5 pF ±5% NPO 1206 chip 27 pF ±5% NPO 1206 chip 39 pF ±5% NPO 1206 chip 27 pF ±5% NPO 1206 chip 27 pF ±5% NPO 1206 chip 27 pF ±5% NPO 1206 chip 2.4 pF ±5% NPO 1206 chip 6.8 pF ±5% NPO 1206 chip 4.3 pF ±5% NPO 1206 chip 27 pF ±5% NPO 1206 chip 4.7 µF 20V tantalum smd 12 pF ±5% NPO 1206 chip 4.7 µF 20V tantalum smd 27 pF ±5% NPO 1206 chip 1.5 pF ±5% NPO 1206 chip .001 µF ±5% NPO 1206 chip .001 µF ±5% NPO 1206 chip 1.5 µF 25V tantalum smd 10 pF ±5% NPO 1206 chip 4.7 µF 20V tantalum smd .001 µF ±5% NPO 1206 chip .001 µF ±5% NPO 1206 chip 1.5 µF 25V tantalum smd 39 pF ±5% NPO 1206 chip 4.7 µF 20V tantalum smd Revised October 2002 Part No. 001-2008-204 Part No. Ref No. 510-3602-221 510-3602-569 510-3602-391 510-2626-479 510-3606-103 510-3602-102 510-3606-103 510-3602-101 510-3607-104 510-3607-104 510-3607-104 510-3602-270 510-3602-270 510-3602-270 510-3602-339 510-3602-270 510-3602-569 510-3602-270 510-2626-479 510-3602-390 510-3602-159 510-3602-270 510-3602-390 510-3602-270 510-3602-270 510-3602-270 510-3602-249 510-3602-689 510-3602-439 510-3602-270 510-2626-479 510-3602-120 510-2626-479 510-3602-270 510-3602-159 510-3602-102 510-3602-102 510-2627-159 510-3602-100 510-2626-479 510-3602-102 510-3602-102 510-2627-159 510-3602-390 510-2626-479 C 295 C 296 C 297 C 298 C 299 C 300 C 301 C 302 C 303 C 304 C 307 C 308 C 309 C 310 C 311 C 312 C 315 C 316 C 317 C 318 C 319 C 320 C 321 C 323 C 325 C 326 C 328 C 330 C 331 C 332 C 333 C 334 C 335 C 336 C 337 C 338 C 356 C 357 C 358 C 359 C 362 C 363 C 364 C 365 C 366 8-2 Description .001 µF ±5% NPO 1206 chip .001 µF ±5% NPO 1206 chip 1.5 µF 25V tantalum smd 4.7 µF 20V tantalum smd 4.7 µF 20V tantalum smd .001 µF ±5% NPO 1206 chip 39 pF ±5% NPO 1206 chip 27 pF ±5% NPO 1206 chip .1 µF ±10% X7R 1206 39 pF ±5% NPO 1206 chip 100 pF ±5% NPO 1206 4.7 µF 20V tantalum smd 1 pF ±5% NPO 1206 chip 27 pF ±5% NPO 1206 chip .001 µF ±5% NPO 1206 chip .001 µF ±5% NPO 1206 chip .001 µF ±5% NPO 1206 chip .01 µF ±10% X7R 1206 .001 µF ±5% NPO 1206 chip .001 µF ±10% X7R 1206 .001 µF ±5% NPO 1206 chip .001 µF ±5% NPO 1206 chip .001 µF ±5% NPO 1206 chip .001 µF ±5% NPO 1206 chip 100 pF ±5% NPO 1206 chip 3 pF ±5% NPO 1206 chip 820 pF ±5% NPO 1206 chip 27 pF ±5% NPO 1206 chip 27 pF ±5% NPO 1206 chip 27 pF ±5% NPO 1206 chip 27 pF ±5% NPO 1206 chip 27 pF ±5% NPO 1206 chip 27 pF ±5% NPO 1206 chip 4.7 µF 20V tantalum smd 56 pF ±5% NPO 1206 chip .01 µF ±10% X7R 1206 2 pF ±5% NPO 1206 chip 1.5 pF ±5% NPO 1206 chip 3.9 pF ±5% NPO 1206 chip 2.4 pF ±5% NPO 1206 chip 4.7 µF 20V tantalum smd .001 µF ±5% NPO 1206 chip 1.5 µF 25V tantalum smd 4.7 µF 20V tantalum smd .001 µF ±5% NPO 1206 chip Part No. 510-3602-102 510-3602-102 510-2627-159 510-2626-479 510-2626-479 510-3602-102 510-3602-390 510-3602-270 510-3606-104 510-3602-390 510-3602-101 510-2626-479 510-3602-109 510-3602-270 510-3602-102 510-3602-102 510-3602-102 510-3606-103 510-3602-102 510-3606-102 510-3602-102 510-3602-102 510-3602-102 510-3602-102 510-3602-101 510-3602-309 510-3602-821 510-3602-270 510-3602-270 510-3602-270 510-3602-270 510-3602-270 510-3602-270 510-2626-479 510-3602-560 510-3606-103 510-3602-209 510-3602-159 510-3602-399 510-3602-249 510-2626-479 510-3602-102 510-2627-159 510-2626-479 510-3602-102 PARTS LIST Receiver Board (Cont’d) Ref No. Description Part No. C 367 C 373 C 374 C 375 C 376 27 pF ±5% NPO 1206 chip 1.5-15 pF ceramic smd 4.7 pF ±5% NPO 1206 chip 1.5-15 pF ceramic smd 4.7 pF ±5% NPO 1206 chip 510-3602-270 512-1602-001 510-3602-479 512-1602-001 510-3602-479 CH200 CH201 CH202 CH203 3-cavity helical front end 3-cavity helical front end 2-cavity helical front end 1-cavity helical front end 015-0901-038 015-0901-038 015-0901-028 015-0901-010 CR201 CR202 CR203 CR204 Hot carrier diode SOT-23 Switching diode SOT-23 Switching diode SOT-23 Si 9.1V zener SOT-23 523-1504-016 523-1504-002 523-1504-002 523-2016-919 EP200 EP201 EP202 EP203 EP204 EP205 EP206 Crystal pin cer insulator mini Ferrite bead smd 1206 Ferrite bead smd 1206 Ferrite bead smd 1206 Ferrite bead smd 1206 Ferrite bead smd 1206 Ferrite bead smd 1206 010-0345-280 517-2503-002 517-2503-010 517-2503-001 517-2503-010 517-2503-001 517-2503-002 HW200 HW201 HW202 HW203 HW204 HW205 10-32 hex set screw NPB 10-32 hex set screw NPB Tension lock nut CPS 6-32 panhead Torx ZPS 4-40 panhead slot nylon Polarizing key box cnt 575-9059-032 575-9059-024 560-1810-022 575-0006-008 575-4504-008 515-7109-010 J 201 20-pin right angle header 515-9031-375 L 201 L 202 L 203 L 204 L 205 L 206 L 207 L 209 L 210 L 211 L 212 L 213 Helical coil 2.25T helical coil Helical coil Helical coil 2.25T helical coil Helical coil 0.9 mH variable inductor 7mm 0.9 mH variable inductor 7mm 1.5T coil 22 AWG 0.9 mH variable inductor 7mm 1.5T coil 22 AWG .82 mH inductor smd 016-2186-201 016-2186-205 016-2186-201 016-2186-201 016-2186-205 016-2186-201 542-1012-008 542-1012-008 542-0010-015 542-1012-008 542-0010-015 542-9001-828 Ref No. 8-3 Description Part No. L 214 L 215 L 216 L 218 L 219 L 220 L 221 L 222 L 223 L 224 L 225 L 226 L 227 L 228 L 229 .1 mH inductor smd .1 mH inductor smd .1 mH inductor smd .1 mH inductor smd .018 mH inductor smd 2 3/8 turn helical coil 3T 22 AWG 0.05 ID smd air 2T 22 AWG 0.05 ID smd air Helical coil Helical coil 0.9 mH variable inductor 7mm 3T 22 AWG 0.05 ID smd air 3T 22 AWG 0.05 ID smd air 3T 22 AWG 0.05 ID smd air .82 mH inductor smd 542-9001-108 542-9001-108 542-9001-108 542-9001-108 542-9001-187 016-2186-254 542-0015-003 542-0015-002 016-2186-201 016-2186-201 542-1012-008 542-0015-003 542-0015-003 542-0015-003 542-9001-828 MP200 MP201 MP203 MP204 Helical coil form Helical coil form Damped washer 0.125 Bottom shield 013-1627-100 013-1627-110 018-1132-152 017-2210-101 PC200 PC board 035-2008-200 Q 201 Q 202 Q 205 Q 208 Q 209 Q 210 Q 211 Q 214 Q 215 Q 216 Q 217 Q 218 NPN UHF low noise SOT-23 Si NPN RF amp SOT-23 Si NPN amp NPN UHF low noise SOT-23 NPN UHF low noise SOT-23 Si NPN amp SOT-23 Si NPN amp SOT-23 NPN UHF low noise SOT-23 NPN UHF low noise SOT-23 NPN .2-2 GHz SO-8 amp NPN 750 mW UHF/800 MHz Si PNP low noise SOT-23 576-0003-636 576-0003-602 576-0003-658 576-0003-636 576-0003-636 576-0003-658 576-0003-658 576-0003-636 576-0003-636 576-0003-604 576-0004-098 576-0003-657 R 201 R 203 R 204 R 208 R 209 R 211 R 212 R 213 R 214 10k ohm ±5% 1206 smd 62 ohm ±5% 1206 smd 10k ohm ±5% 1206 smd 1.8k ohm ±5% 1206 smd 680 ohm ±5% 1206 smd 51 ohm ±5% 1206 smd 100k ohm ±5% 1206 smd 5.1k ohm ±5% 1206 smd 51k ohm ±5% 1206 smd 569-0115-103 569-0115-620 569-0115-103 569-0115-182 569-0115-681 569-0115-510 569-0115-104 569-0115-512 569-0115-513 Revised October 2002 Part No. 001-2008-204 PARTS LIST Receiver Board (Cont’d) Ref No. R 215 R 227 R 228 R 229 R 230 R 231 R 232 R 247 R 248 R 249 R 250 R 251 R 252 R 253 R 254 R 255 R 256 R 257 R 258 R 259 R 260 R 261 R 262 R 263 R 264 R 265 R 266 R 267 R 268 R 269 R 270 R 271 R 272 R 273 R 274 R 275 R 276 R 277 R 278 R 279 R 280 R 282 R 283 R 290 R 291 Description 1.8k ohm ±5% 1206 smd 10k ohm ±5% 1206 smd 1k ohm ±5% 1206 smd 10 ohm ±5% 1206 smd 270 ohm ±5% 1206 smd 10k ohm ±5% 1206 smd 10k ohm ±5% 1206 smd 2.2k ohm ±5% 1206 smd 2.7k ohm ±5% 1206 smd 3.3k ohm ±5% 1206 smd 270 ohm ±5% 1206 smd 3.3k ohm ±5% 1206 smd 330k ohm ±5% 1206 smd 6.8k ohm ±5% 1206 smd 330k ohm ±5% 1206 smd 27k ohm ±5% 1206 smd 20k ohm ±5% 1206 smd 470 ohm ±5% 1206 smd 150 ohm ±5% 1206 smd 10k ohm ±5% 1206 smd Zero ohm ±10% 1206 smd 5k ohm single turn trimmer 7.5k ohm ±5% 1206 smd 120k ohm ±5% 1206 smd 5k ohm single turn trimmer 1.8k ohm ±5% 1206 smd 470 ohm ±5% 1206 smd 294 ohm ±1% 1206 smd 1k ohm ±1% 1206 smd 1k ohm ±5% 1206 smd 1k ohm ±5% 1206 smd 910 ohm ±5% 1206 smd 240 ohm ±5% 1206 smd 100 ohm ±5% 1206 smd 10 ohm ±5% 1206 smd 6.8k ohm ±5% 1206 smd 47k ohm ±5% 1206 smd 150 ohm ±5% 1206 smd 1.6k ohm ±5% 1206 smd 1.6k ohm ±5% 1206 smd 100k ohm ±5% 1206 smd 5k ohm single turn trimmer 150 ohm ±5% 1206 smd 1.5k ohm ±5% 1206 smd 1.3k ohm ±5% 1206 smd Revised October 2002 Part No. 001-2008-204 Part No. Ref No. 569-0115-182 569-0115-103 569-0115-102 569-0115-100 569-0115-271 569-0115-103 569-0115-103 569-0115-222 569-0115-272 569-0115-332 569-0115-271 569-0115-332 569-0115-334 569-0115-682 569-0115-334 569-0115-273 569-0115-203 569-0115-471 569-0115-151 569-0115-103 569-0115-001 562-0112-502 569-0115-752 569-0115-124 562-0112-502 569-0115-182 569-0115-471 569-0111-246 569-0111-301 569-0115-102 569-0115-102 569-0115-911 569-0115-241 569-0115-101 569-0115-100 569-0115-682 569-0115-473 569-0115-151 569-0115-162 569-0115-162 569-0115-104 562-0112-502 569-0115-151 569-0115-152 569-0115-132 R 292 R 293 R 294 R 295 R 296 R 297 R 299 R 300 R 301 R 302 R 303 R 304 R 306 R 308 R 309 R 310 R 311 R 312 R 313 R 314 R 315 R 319 R 320 R 322 R 323 8-4 Description 75 ohm ±5% 1206 smd 51 ohm ±5% 1206 smd 10 ohm ±5% 1206 smd 470 ohm ±5% 1206 smd 1.8k ohm ±5% 1206 smd 100 ohm ±5% 1206 smd 36 ohm ±5% 1206 smd 36 ohm ±5% 1206 smd 220 ohm ±5% 1206 smd 220 ohm ±5% 1206 smd 43 ohm ±5% 1206 smd 240 ohm ±5% 1206 smd 51 ohm ±5% 1206 smd 22 ohm ±5% 1206 smd 12.1k ohm ±1% 1206 smd 4.99k ohm ±1% 1206 smd 4.3k ohm ±5% 1206 smd 100 ohm ±5% 1206 smd 220 ohm ±5% 1206 smd 220 ohm ±5% 1206 smd 270 ohm ±5% 1206 smd 10k ohm ±5% 1206 smd 10k ohm ±5% 1206 smd 560 ohm ±5% 1206 smd 1k ohm ±5% 1206 smd Part No. 569-0115-750 569-0115-510 569-0115-100 569-0115-471 569-0115-182 569-0115-101 569-0115-360 569-0115-360 569-0115-221 569-0115-221 569-0115-430 569-0115-241 569-0115-510 569-0115-220 569-0111-409 569-0111-368 569-0115-432 569-0115-101 569-0115-221 569-0115-221 569-0115-271 569-0115-103 569-0115-103 569-0115-561 569-0115-102 RT202 1k ohm ±5% thermistor chip 569-3013-002 TP001 TP003 TP004 TP005 TP006 Red vertical tip jack 0.08 Red vertical tip jack 0.08 Red vertical tip jack 0.08 Red vertical tip jack 0.08 Red vertical tip jack 0.08 105-2202-211 105-2202-211 105-2202-211 105-2202-211 105-2202-211 U 201 U 202 U 203 U 204 U 206 U 207 U 208 U 209 U 210 Mixer LRMS-2H FM IF MC3371D SO-16 Dual op amp SOIC MC33178 Op amp SO-8 MC33172D +12V regulator 78L12 SO-8 +12V regulator 78L12 SO-8 +5V regulator 78L05 SO-8 Synthesizer MC145190F SOIC +12V regulator 78L12 SO-8 544-0007-013 544-2002-031 544-2019-018 544-2019-017 544-2603-032 544-2603-032 544-2603-039 544-3954-026 544-2603-032 Y 201 17.5 MHz crystal 1 PPM 518-7117-500 PARTS LIST Exciter Board Ref No. Z 201 Z 203 Z 205 Z 213 Description 52.95 MHz 4-pole 15 kHz BW 52.95 MHz 4-pole 15 kHz BW 450 kHz cer filter 15 kHz BW 455 kHz var inductor w/cap Part No. Ref No. C 417 C 418 C 419 C 420 C 421 C 422 C 423 C 424 C 425 C 426 C 428 C 429 C 430 C 431 C 432 C 433 C 434 C 441 C 442 C 443 C 444 C 445 C 446 C 447 C 448 C 449 C 450 C 451 C 453 C 454 C 455 C 457 C 458 C 459 C 460 C 461 C 462 C 463 C 464 C 465 C 466 C 467 C 469 C 470 C 471 532-0009-009 532-0009-009 532-2006-032 542-1012-010 RECEIVE VCO 800 MHZ Part No. 023-2008-800 C 803 C 804 C 805 C 806 C 807 C 808 C 809 C 810 C 811 C 812 C 813 1 pF 150V chip 2.7 pF 150V chip .47 µF 16V tantalum smd 4.7 µF 10V tantalum smd 27 pF ±5% NPO 0805 chip 27 pF ±5% NPO 0805 chip 15 µF 20V tantalum smd 27 pF ±5% NPO 0805 chip 27 pF ±5% NPO 0805 chip 4.7 pF 150V chip 6.8 pF 150V chip 510-3656-109 510-3656-279 510-2625-478 510-2624-479 510-3601-270 510-3601-270 510-2626-150 510-3601-270 510-3601-270 510-3656-479 510-3656-689 CR802 Varactor 523-1504-915 L 803 L 804 L 805 542-9001-397 542-9001-397 542-9001-397 .039 µH inductor smd .039 mH inductor smd .039 mH inductor smd PC800 PC board 035-2008-800 Q 801 Q 802 Si NPN gen purp switch/amp NPN UHF low noise SOT-23 576-0001-300 576-0003-636 R 801 R 802 R 803 R 804 R 805 R 806 R 807 10 ohm ±5% 0805 chip 3.6k ohm ±5% 0805 chip 10 ohm ±5% 0805 chip 4.7k ohm ±5% 0805 chip 5.1k ohm ±5% 0805 chip 6.2k ohm ±5% 0805 chip 180 ohm ±5% 0805 smd 569-0105-100 569-0105-362 569-0105-100 569-0105-472 569-0105-512 569-0105-622 569-0115-181 EXCITER BOARD Part No. 023-2008-400 A 007 C 409 C 410 C 416 800 MHz VCO (see separate listing on page 8-7) .01 µF ±10% X7R chip .01 µF ±10% X7R chip .1 µF ±10% X7R 1210 023-2008-850 510-3606-103 510-3606-103 510-3607-104 8-5 Description Part No. .01 µF ±10% X7R 1206 chip .001 µF ±5% NPO 1206 chip .01 µF ±10% X7R chip 5.6 pF ±5% NPO 1206 chip 4.7 µF 16V tantalum smd .1 µF ±10% X7R 1210 100 pF ±5% NPO 1206 chip .1 µF ±10% X7R 1210 .1 µF ±10% X7R 1210 4.7 µF 16V tantalum smd 4.7 µF 16V tantalum smd 27 pF ±5% NPO 1206 chip 27 pF ±5% NPO 1206 chip 27 pF ±5% NPO 1206 chip 27 pF ±5% NPO 1206 chip 2 pF ±5% NPO 1206 chip 27 pF ±5% NPO 1206 chip 1 pF ±5% NPO 1206 chip 27 pF ±5% NPO 1206 chip 27 pF ±5% NPO 1206 chip 27 pF ±5% NPO 1206 chip 27 pF ±5% NPO 1206 chip 39 pF ±5% NPO 1206 chip 1 µF 16V tantalum smd 27 pF ±5% NPO 1206 chip 5.6 pF ±5% NPO 1206 chip 39 pF ±5% NPO 1206 chip 5.6 pF ±5% NPO 1206 chip 820 pF ±5% NPO 1206 chip 27 pF ±5% NPO 1206 chip .001 µF ±5% NPO 1206 chip 39 pF ±5% NPO 1206 chip 15 pF ±5% NPO 1206 chip 15 pF ±5% NPO 1206 chip 39 pF ±5% NPO 1206 chip 15 pF ±5% NPO 1206 chip .001 µF ±5% NPO 1206 chip 15 µF 20V tantalum smd .01 µF ±10% X7R chip 27 pF ±5% NPO 1206 chip .001 µF ±5% NPO 1206 chip 1.5 µF 25V tantalum smd 4.7 µF 20V tantalum smd .001 µF ±5% NPO 1206 chip .001 µF ±5% NPO 1206 chip 510-3606-103 510-3602-102 510-3606-103 510-3602-569 510-2625-479 510-3607-104 510-3602-101 510-3607-104 510-3607-104 510-2625-479 510-2625-479 510-3602-270 510-3602-270 510-3602-270 510-3602-270 510-3602-209 510-3602-270 510-3602-109 510-3602-270 510-3602-270 510-3602-270 510-3602-270 510-3602-390 510-2625-109 510-3602-270 510-3602-569 510-3602-390 510-3602-569 510-3602-821 510-3602-270 510-3602-102 510-3602-390 510-3602-150 510-3602-150 510-3602-390 510-3602-150 510-3602-102 510-2633-150 510-3606-103 510-3602-270 510-3602-102 510-2627-159 510-2626-479 510-3602-102 510-3602-102 Revised October 2002 Part No. 001-2008-204 PARTS LIST Exciter Board (Cont’d) Ref No. C 472 C 474 C 475 C 476 C 479 C 480 C 481 C 482 C 483 C 484 C 485 C 496 C 497 C 498 C 499 Description 1.5 µF 25V tantalum smd 4.7 µF 20V tantalum smd .001 µF ±5% NPO 1206 chip 4.7 µF 20V tantalum smd 27 pF ±5% NPO 1206 chip 39 pF ±5% NPO 1206 chip 1 µF 16V tantalum smd 27 pF ±5% NPO 1206 chip 27 pF ±5% NPO 1206 chip 27 pF ±5% NPO 1206 chip 27 pF ±5% NPO 1206 chip 15 µF 20V tantalum smd 100 pF ±5% NPO 1206 chip 2.7 pF ±5% NPO 1206 chip 27 pF ±5% NPO 1206 chip Part No. 510-2627-159 510-2626-479 510-3602-102 510-2626-479 510-3602-270 510-3602-390 510-2625-109 510-3602-270 510-3602-270 510-3602-270 510-3602-270 510-2626-150 510-3602-101 510-3602-279 510-3602-270 CH400 Single helical cavity front end 015-0901-010 CR401 Si 9.1V zener SOT-23 523-2016-919 EP400 Helical core form 1.25 013-1627-104 HW400 HW401 HW402 HW403 HW404 10-32 hex set screw NPB Tension lock nut CPS 6-32 pan torx ZPS 4-40 panhead slot nylon screw Polarized key box connector 575-9059-024 560-1810-022 575-0006-008 575-4504-008 515-7109-010 J 401 J 402 20-pin right angle header Right angle PC JCM-B 515-9031-375 131-3701-301 L 402 L 403 L 404 L 406 .1 mH inductor smd Ceramic inductor smd 2.125T helical coil .039 mH inductor smd 542-9001-108 542-9001-187 016-2186-253 542-9001-397 MP402 Damped washer 0.125 018-1132-152 PC401 PC board 035-2008-400 Q 403 Q 404 Q 405 Q 406 Q 407 576-0003-658 576-0003-658 576-0003-612 576-0003-636 576-0003-636 Si NPN amp Si NPN amp Si PNP switching Si NPN low noise SOT-23 Si NPN low noise SOT-23 Revised October 2002 Part No. 001-2008-204 Ref No. 8-6 Description Part No. Q 410 Q 411 Q 412 Q 413 Si NPN low noise SOT-23 Si NPN low noise SOT-23 Si NPN low noise SOT-23 NPN 750 mW UHF/800 MHz 576-0003-636 576-0003-636 576-0003-636 576-0004-098 R 404 R 405 R 412 R 414 R 415 R 416 R 417 R 419 R 424 R 425 R 426 R 427 R 428 R 429 R 430 R 431 R 432 R 433 R 434 R 435 R 436 R 437 R 438 R 439 R 440 R 441 R 443 R 444 R 445 R 446 R 447 R 448 R 449 R 450 R 451 R 452 R 453 R 454 R 455 R 456 100 ohm ±5% smd 1206 1k ohm ±5% smd 1206 16k ohm ±5% smd 1206 12.1k ohm ±1% smd 1206 4.99k ohm ±1% smd 1206 270 ohm ±5% smd 1206 10k ohm ±5% smd 1206 12.1k ohm ±1% smd 1206 10k ohm ±5% smd 1206 50k ohm single turn trimmer 0 ohm smd jumper 62k ohm ±5% smd 1206 10 ohm ±5% smd 1206 4.99k ohm ±1% smd 1206 2.7k ohm ±5% smd 1206 3.3k ohm ±5% smd 1206 3.3k ohm ±5% smd 1206 270 ohm ±5% smd 1206 294 ohm ±1% smd 1206 1k ohm ±1% smd 1206 100 ohm ±5% smd 1206 100 ohm ±5% smd 1206 10k ohm ±5% smd 1206 1k ohm ±5% smd 1206 1k ohm ±5% smd 1206 47k ohm ±5% smd 1206 36 ohm ±5% smd 1206 10k ohm ±5% smd 1206 100k ohm ±5% smd 1206 50k ohm single turn trimmer 1k ohm ±5% smd 1206 10k ohm ±5% smd 1206 10k ohm ±5% smd 1206 10 ohm ±5% smd 1206 6.8k ohm ±5% smd 1206 100 ohm ±5% smd 1206 1.6k ohm ±5% smd 1206 1.6k ohm ±5% smd 1206 150 ohm ±5% smd 1206 470 ohm ±5% smd 1206 569-0115-101 569-0115-102 569-0115-163 569-0111-409 569-0111-368 569-0115-271 569-0115-103 569-0111-409 569-0115-103 562-0112-503 569-0115-001 569-0115-623 569-0115-100 569-0111-368 569-0115-272 569-0115-332 569-0115-332 569-0115-271 569-0111-246 569-0111-301 569-0115-101 569-0115-101 569-0115-103 569-0115-102 569-0115-102 569-0115-473 569-0115-360 569-0115-103 569-0115-104 562-0112-503 569-0115-102 569-0115-103 569-0115-103 569-0115-100 569-0115-682 569-0115-101 569-0115-162 569-0115-162 569-0115-151 569-0115-471 PARTS LIST Exciter Board (Cont’d) Ref No. Description 75W PA/RFIB Assembly Part No. R 457 R 458 R 460 R 462 R 463 R 464 R 465 R 466 R 467 R 468 R 469 R 470 R 471 R 472 R 473 R 474 R 476 R 477 R 478 R 479 R 480 R 481 R 482 R 486 R 487 R 488 36 ohm ±5% smd 1206 47 ohm ±5% smd 1206 10 ohm ±5% smd 1206 10 ohm ±5% smd 1206 100 ohm ±5% smd 1206 5.6k ohm ±5% smd 1206 1.2k ohm ±5% smd 1206 1.6k ohm ±5% smd 1206 1.6k ohm ±5% smd 1206 150 ohm ±5% smd 1206 3.9k ohm ±5% smd 1206 1k ohm ±5% smd 1206 47 ohm ±5% smd 1206 150 ohm ±5% smd 1206 100 ohm ±5% smd 1206 1k ohm ±5% smd 1206 470 ohm ±5% smd 1206 100 ohm ±5% smd 1206 220 ohm ±5% smd 1206 220 ohm ±5% smd 1206 7.5k ohm ±5% smd 1206 1.3k ohm ±5% smd 1206 Zero ohm ±5% smd 1206 12.1k ohm ±1% smd 1206 4.99k ohm ±1% smd 1206 10k ohm ±5% smd 1206 569-0115-360 569-0115-470 569-0115-100 569-0115-100 569-0115-101 569-0115-562 569-0115-122 569-0115-162 569-0115-162 569-0115-151 569-0115-392 569-0115-102 569-0115-470 569-0115-151 569-0115-101 569-0115-102 569-0115-471 569-0115-101 569-0115-221 569-0115-221 569-0115-752 569-0115-132 569-0115-001 569-0111-409 569-0111-368 569-0115-103 U 402 U 403 U 404 U 405 U 406 U 407 Dual op amp SO-8 2904 Synthesizer SOIC MC145190 Dual op amp SO-8 +5V regulator 78L05 SO-8 +12V regulator 78L12 SO-8 Dual op amp SO-8 544-2019-004 544-3954-026 544-2019-004 544-2603-039 544-2603-032 544-2019-004 Y 401 17.5 MHz, 1 PPM TCXO 518-7117-500 Ref No. C 809 C 810 C 811 C 812 C 813 1.5 pF 150V chip 1 pF 150V chip 2.4 pF ±0.1 pF 150V chip .1 µF ±10% X7R chip 1 µF 16V tantalum smd 27 pF ±5% NPO 0805 chip 27 pF ±5% NPO 0805 chip Part No. 15 µF 20V tantalum smd 27 pF ±5% NPO 0805 chip 27 pF ±5% NPO 0805 chip 3.9 pF 150V chip 5.6 pF 150V chip 510-2626-150 510-3601-270 510-3601-270 510-3656-399 510-3656-569 CR801 Varactor SOT-23 105G CR802 Varactor SOT-23 hyper 523-1504-015 523-5004-002 L 803 L 804 L 805 542-9001-397 542-9001-397 542-9001-397 .039 mH inductor smd .039 mH inductor smd .039 mH inductor smd PC800 PC board 035-2008-800 Q 801 Q 802 Si NPN gen purp switch/amp NPN low noise SOT-23 576-0001-300 576-0003-636 R 801 R 802 R 803 R 804 R 805 R 806 R 807 R 814 10 ohm ±5% 0805 chip 3.6k ohm ±5% 0805 chip 100 ohm ±5% 0805 chip 12k ohm ±5% 0805 chip 5.1k ohm ±5% 0805 chip 6.2k ohm ±5% 0805 chip 240 ohm ±5% 0805 chip 10k ohm ±5% 1206 smd 569-0105-100 569-0105-362 569-0105-101 569-0105-123 569-0105-512 569-0105-622 569-0105-241 569-0115-103 75W PA/RFIB ASSEMBLY Part No. 023-2008-942 A 002 A 004 A 005 A 008 A 009 A 010 TRANSMIT VCO 800 MHZ Part No. 023-2008-850 C 802 C 803 C 804 C 805 C 806 C 807 C 808 Description 510-3656-159 510-3656-109 510-3356-249 510-3606-104 510-2625-109 510-3601-270 510-3601-270 8-7 A 011 A 504 895 MHz circulator < 250W PA - Rx/Tx 20-cond ribbon PA - Rx/Tx 20-cond ribbon Cable assembly PA RF input coax assembly Fwd/Rev Power Detector (see separate listing on page 8-13) 800 MHz LPF Rptr to Final Connector assembly 585-0590-005 023-2000-190 023-2000-190 416-0614-001 597-3002-031 023-2008-680 023-2008-630 023-4184-031 C 001 C 002 C 003 C 004 C 005 C 006 1000 pF ±20% 1kV feedthru 1000 pF ±20% 1kV feedthru 1000 pF ±20% 1kV feedthru 1000 pF ±20% 1kV feedthru 1000 pF ±20% 1kV feedthru 1000 pF ±20% 1kV feedthru 510-3149-102 510-3149-102 510-3149-102 510-3149-102 510-3149-102 510-3149-102 Revised October 2002 Part No. 001-2008-204 PARTS LIST 75W PA/RFIB Assembly Ref No. C 007 C 008 C 009 C 010 C 011 C 012 C 013 C 523 C 524 C 525 C 526 C 537 C 586 C 587 C 590 Description 1000 pF ±20% 1kV feedthru 1000 pF ±20% 1kV feedthru 1000 pF ±20% 1kV feedthru 1000 pF ±20% 1kV feedthru 1000 pF ±20% 1kV feedthru 1000 pF ±20% 1kV feedthru 1000 pF ±20% 1kV feedthru 12 pF 250V mini mica 12 pF 250V mini mica 22 pF 250V mini mica 22 pF 250V mini mica 1.3-5.4 pF ±20% vert mt 5 pF 250V mini mica 5 pF 250V mini mica 1 µF 35V tantalum smd 75W Power Amplifier Board Part No. Ref No. 510-3149-102 510-3149-102 510-3149-102 510-3149-102 510-3149-102 510-3149-102 510-3149-102 510-0019-120 510-0019-120 510-0019-220 510-0019-220 187-0103-175 510-0019-509 510-0019-509 510-2575-109 HW260 HW261 HW262 HW263 HW264 HW265 HW266 HW268 HW269 HW270 6-32 lockwasher int ZPS 0.26 x 0.54 grafoil flgres 0.42 x 0.995 grafoil mrf 894.25 x 0.995 grafoil mrf 0.385 x 0.88 grafoil flgres Grafoil 6W power module Grafoil circulator 10-32 HHSL Sems ZPS 0.062 x 0.85 x 5.65 poron stp Grafoil, MRF894 .25 x .995 596-1206-010 018-1007-030 018-1007-032 018-1007-034 018-1007-036 018-1007-046 018-1007-042 575-9810-012 574-3002-110 018-1007-034 MP254 MP255 MP256 MP257 MP258 MP262 MP268 MP270 M PA plate align dowel pin PA heat sink UHF PA shield PA shield, top PA shield, 1 fan, low power PA shield, high power LPF M PA stop PA shield 013-1723-216 014-0771-124 017-2210-121 017-2210-022 017-2210-025 017-2210-097 013-1723-222 017-2210-095 EP500 RF power detector jumper EP509 Ferrite bead smd-1233 016-2228-015 517-2503-010 HW003 5/8-24x0.094 hex nut NPB HW004 5/8x0.02 lockwasher int CPS 560-9079-028 596-9119-028 J 001 515-9032-232 2-pin lock receptacle #22 C 501 C 502 C 503 C 504 C 505 C 506 C 507 C 508 C 509 C 510 C 511 C 512 C 513 C 514 C 515 C 516 C 517 C 518 C 519 C 520 C 521 C 522 C 527 75W POWER AMPLIFIER MECHANICAL Part No. 023-2008-742 529-2002-027 586-0007-070 HW251 HW253 HW254 HW255 HW256 HW257 HW258 HW259 575-1606-008 575-1606-012 572-0001-001 575-0006-010 575-1604-010 575-1606-010 575-1606-016 575-5606-008 6-32 panhead philips ZPS 6-32 panhead philips ZPS 1/8" cable clamp 6-32 pan torx ZPS 4-40 panhead philips ZPS 6-32 panhead philips ZPS 6-32 panhead philips ZPS 6-19 panhead philips ZPS Revised October 2002 Part No. 001-2008-204 Part No. 75-WATT POWER AMPLIFIER BOARD Part No. 023-2008-540 PA001 75W PA mechanical assembly 023-2008-742 (see separate listing which follows) PA008 RF interface board assembly 023-2008-110 (see separate listing on page 8-14) PA009 75W PA board assembly 023-2008-540 (see separate listing which follows) R 685* 50 ohm 250W flange mt load 569-5001-003 B 252 24V DC fan 3.14" sq x 1.26" EP200 6-14 ground lug Description 8-8 27 pF ±5% NPO 1206 chip 1 µF 35V tantalum smd .1 µF 35V tantalum smd .018 µF ±10% X&R 0805 chip 1 µF 35V tantalum smd .018 µF ±10% X&R 0805 chip 56 pF high q smd 56 pF high q smd 27 pF ±5% NPO 1206 chip 1 µF 35V tantalum smd 56 pF ±10% high q smd .1 µF 35V tantalum smd 1 µF 35V tantalum smd .018 µF ±10% X7R chip 56 pF ±10% high q smd 1 µF 35V tantalum smd .018 µF ±10% X7R chip 56 pF ±10% high q smd 10 pF ±5% NPO 1206 chip .001 µF ±5% NPO 1206 chip .001 µF ±5% NPO 1206 chip 1.5 pF high q cube 56 pF ±10% high q smd 510-3602-270 510-2628-109 510-2628-108 510-3605-183 510-2628-109 510-3605-183 510-3663-560 510-3663-560 510-3602-270 510-2628-109 510-3663-560 510-2628-108 510-2628-109 510-3605-183 510-3663-560 510-2628-109 510-3605-183 510-3663-560 510-3602-100 510-3602-102 510-3602-102 510-3663-159 510-3663-560 PARTS LIST 75W Power Amplifier Board (Cont’d) Ref No. C 528 C 529 C 530 C 531 C 532 C 533 C 534 C 535 C 536 C 538 C 540 C 542 C 543 C 544 C 545 C 546 C 547 C 548 C 549 C 550 C 551 C 553 C 554 C 556 C 557 C 558 C 559 C 560 C 561 C 562 C 563 C 564 C 565 C 567 C 568 C 569 C 570 C 571 C 572 C 573 C 574 C 575 C 576 C 577 C 578 Description .018 µF ±10% X7R chip .01 µF ±10% X7R chip .001 µF ±5% NPO 1206 chip 6.8 µF 35V tantalum smd 27 pF ±10% high q smd 56 pF ±10% high q smd 6.8 µF 35V tantalum smd .018 µF ±10% X7R chip 3.9 pF ±10% high q smd 15 pF ±10% high q smd 5.1 pF ±10% high q smd 56 pF ±10% high q smd 27 pF ±10% high q smd .018 µF ±10% X7R chip 6.8 µF 35V tantalum smd .001 µF ±5% NPO 1206 chip 56 pF ±10% high q smd .018 µF ±10% X7R chip 6.8 µF 35V tantalum smd 56 pF ±10% high q smd 3.9 pF ±10% high q smd 56 pF ±10% high q smd 5.1 pF ±10% high q smd 56 pF ±10% high q smd 27 pF ±10% high q smd .018 µF ±10% X7R chip 6.8 µF 35V tantalum smd .001 µF ±5% NPO 1206 chip 56 pF ±10% high q smd .018 µF ±10% X7R chip 6.8 µF 35V tantalum smd 56 pF ±10% high q smd 3.9 pF ±10% high q smd 56 pF ±10% high q smd 1.5 pF ±10% high q smd 39 pF ±5% NPO 1206 chip .018 µF ±10% X7R chip .018 µF ±10% X7R chip 39 pF ±5% NPO 1206 chip .018 µF ±10% X7R chip .018 µF ±10% X7R chip 56 pF ±10% high q smd 1 µF 35V tantalum smd 4.7 µF 16V tantalum smd .018 µF ±10% X7R chip Part No. Ref No. 510-3605-183 510-3606-103 510-3602-102 510-2635-689 510-3663-270 510-3663-560 510-2635-689 510-3605-183 510-3663-399 510-3663-150 510-3663-519 510-3663-560 510-3663-270 510-3605-183 510-2635-689 510-3602-102 510-3663-560 510-3605-183 510-2635-689 510-3663-560 510-3663-399 510-3663-560 510-3663-519 510-3663-560 510-3663-270 510-3605-183 510-2635-689 510-3602-102 510-3663-560 510-3605-183 510-2635-689 510-3663-560 510-3663-399 510-3663-560 510-3663-159 510-3602-390 510-3605-183 510-3605-183 510-3602-390 510-3605-183 510-3605-183 510-3663-560 510-2628-109 510-2625-479 510-3605-183 8-9 Description Part No. C 579 C 580 C 581 C 582 C 583 C 584 C 585 C 588 C 589 C 594 C 595 C 596 C 597 C 598 .001 µF ±5% NPO 1206 chip 4.7 µF 16V tantalum smd .018 µF ±10% X7R chip 1 µF 35V tantalum smd 39 pF ±5% NPO 1206 chip .001 µF ±5% NPO 1206 chip .018 µF ±10% X7R chip 1.5 pF ±10% high q smd 1.5 pF ±10% high q smd .001 µF ±5% NPO 1206 chip .018 µF ±10% X7R chip 1 µF 35V tantalum smd .1 µF 35V tantalum smd .018 µF ±10% X7R chip 510-3602-102 510-2625-479 510-3605-183 510-2628-109 510-3602-390 510-3602-102 510-3605-183 510-3663-159 510-3663-159 510-3602-102 510-3605-183 510-2628-109 510-2628-108 510-3605-183 CR501 CR502 CR503 CR504 CR505 CR506 CR507 Dual Schottky diode SOT-143 Dual Schottky diode SOT-143 Dual Schottky diode SOT-143 4.7V zener SOT-23 3.3V zener ±5% 3W SMT 3.3V zener ±5% 3W SMT 3.3V zener ±5% 3W SMT 523-1504-033 523-1504-033 523-1504-033 523-2016-479 523-2026-339 523-2026-339 523-2026-339 EP501 EP502 EP503 EP504 EP505 EP506 EP507 EP508 EP510 EP511 EP512 EP513 EP514 EP515 EP516 EP517 EP518 EP520 EP521 Ferrite bead smd 1233 Ferrite bead smd 1233 Ferrite bead smd 1233 Ferrite bead smd 1233 Ferrite bead smd 1233 Ferrite bead smd 1233 Ferrite bead smd 1233 Ferrite bead smd 1233 Ferrite bead smd 1233 Ferrite bead smd 1233 Ferrite bead smd 1233 Ferrite bead smd 1233 Ferrite bead smd 1233 Ferrite bead smd 1233 Ferrite bead smd 1233 Ferrite bead smd 1233 Ferrite bead smd 1233 Ferrite bead smd 1233 Ferrite bead smd 1233 517-2503-010 517-2503-010 517-2503-010 517-2503-010 517-2503-010 517-2503-010 517-2503-010 517-2503-010 517-2503-010 517-2503-010 517-2503-010 517-2503-010 517-2503-010 517-2503-010 517-2503-010 517-2503-010 517-2503-010 517-2503-010 517-2503-010 L 502 L 503 .01 µH inductor smd .01 µH inductor smd 542-9001-107 542-9001-107 Revised October 2002 Part No. 001-2008-204 PARTS LIST 75W Power Amplifier Board (Cont’d) Ref No. Description Part No. PC009 PC board 035-2008-540 Q 501* 30W 24V 900 MHz MRF-894 Q 502* 60W 24V 800 MHz MRF-898 Q 503* 60W 24V 800 MHz MRF-898 576-0004-821 576-0004-820 576-0004-820 R 501 R 502 R 503 R 504 R 505 R 506 R 507 R 508* R 509* R 510 R 511 R 512 R 513 R 514 R 515 R 516 R 517 R 518 R 519 R 520 R 521 R 522 R 523 R 524 R 525 R 526 R 527 R 528 R 529 R 530 68 ohm ±5% 1206 smd 75 ohm ±5% 1206 smd 68 ohm ±5% 1206 smd 110 ohm ±5% 1206 smd 1k ohm ±5% 1206 smd 200 ohm ±5% 1206 smd 200 ohm ±5% 1206 smd 100 ohm 20W flange mount 100 ohm 100W flange mount 100 ohm ±5% 1206 smd 200 ohm ±5% 1206 smd 100 ohm ±5% 1206 smd 1k ohm ±1% 1206 smd 1k ohm ±1% 1206 smd 3.4k ohm ±1% 1206 smd 200 ohm ±5% 1206 smd 100 ohm ±5% 1206 smd 100 ohm ±5% 1206 smd 1k ohm ±1% 1206 smd 1k ohm ±1% 1206 smd 3.4k ohm ±1% 1206 smd 240 ohm ±5% 1206 smd 56 ohm ±5% 1206 smd 75 ohm ±5% 1206 smd 100k ohm ±1% 1206 smd 301k ohm ±1% 1206 smd 470 ohm ±5% 1206 smd 75 ohm ±5% 1206 smd 2.2 ohm ±5% .75W smd 2.2 ohm ±5% .75W smd 569-0115-680 569-0115-750 569-0115-680 569-0115-111 569-0115-102 569-0115-201 569-0115-202 569-5001-001 569-5001-002 569-0115-101 569-0115-201 569-0115-101 569-0111-301 569-0111-301 569-0111-352 569-0115-201 569-0115-101 569-0115-101 569-0111-301 569-0111-301 569-0111-352 569-0115-241 569-0115-560 569-0115-750 569-0111-501 569-0111-547 569-0115-471 569-0115-750 569-0135-229 569-0135-229 U 501 U 502 U 503 U 504 U505 6W power module 800 MHz Dual op amp 532 SO-8 Temp sensor LM35 SO-8 +5V regulator 78L05 SO-8 Voltage reg 8V 3A MC78T08CT 544-4001-047 544-2019-004 544-2032-003 544-2603-039 544-2003-095 Revised October 2002 Part No. 001-2008-204 175W PA/RFIB Assembly Ref No. Description Part No. 175W PA/RFIB ASSEMBLY Part No. 023-2008-934 A 002 A 004 A 005 A 008 A 009 A 010 A 011 895 MHz circulator <250W PA-Rx/Tx 20-cond rbn cable PA-Rx/Tx 20-cond rbn cable N-ST BK jack/conn cable PA RF input coax assembly Fwd/Rev power detect assem (see separate listing on page 8-13) 800 MHz LPF assembly 585-0590-005 023-2000-190 023-2000-190 416-0614-001 597-3002-031 023-2008-680 023-2008-630 PA001 PA mechanical 023-2008-734 (see separate listing which follows) PA008 RF Interface board assembly 023-2008-110 (see separate listing on page 8-14) PA009 800 MHz 175W PA assembly 023-2008-520 (see separate listing which follows) C 001 C 002 C 003 C 004 C 005 C 006 C 007 C 008 C 009 C 010 C 011 C 012 C 013 EP 003 EP500 8-10 1000 pF ±20% 1kV feedthru 1000 pF ±20% 1kV feedthru 1000 pF ±20% 1kV feedthru 1000 pF ±20% 1kV feedthru 1000 pF ±20% 1kV feedthru 1000 pF ±20% 1kV feedthru 1000 pF ±20% 1kV feedthru 1000 pF ±20% 1kV feedthru 1000 pF ±20% 1kV feedthru 1000 pF ±20% 1kV feedthru 1000 pF ±20% 1kV feedthru 1000 pF ±20% 1kV feedthru 1000 pF ±20% 1kV feedthru Ferrite bead, .375 x .375 Jumper 510-3149-102 510-3149-102 510-3149-102 510-3149-102 510-3149-102 510-3149-102 510-3149-102 510-3149-102 510-3149-102 510-3149-102 510-3149-102 510-3149-102 510-3149-102 517-2002-003 016-2228-015 HW003 5/8-24x0.094 hex nut HW004 5/8x0.02 lockwasher int 560-9079-028 596-9119-028 J 001 J 002 2-pin receptacle lock 2-pin receptacle lock 515-9032-232 515-9032-232 R 701* R 702* R 703* R 716* 100 ohm 20W flange mount 100 ohm 20W flange mount 100 ohm 100W flange mount 100 ohm 20W flange mount 569-5001-001 569-5001-001 569-5001-002 569-5001-001 PARTS LIST 175W Power Amplfier Mechanical (Cont’d) Ref No. Description 175W Power Amplifier Board Part No. Ref No. C 522 C 523 C 524 C 525 C 526 C 527 C 528 C 529 C 530 C 531 C 532 C 533 C 534 C 535 C 536 C 537 C 538 C 539 C 540 C 541 C 543 C 544 C 545 C 546 C 547 C 548 C 549 C 550 C 551 C 552 C 553 C 554 C 555 C 556 C 557 C 558 C 559 C 560 C 561 C 562 C 563 C 565 may cause serious chronic lung disease. 175W POWER AMPLIFIER MECHANICAL Part No. 023-2008-734 529-2002-027 537-5001-006 586-0007-070 HW251 HW253 HW254 HW255 HW256 HW257 HW258 HW259 HW260 HW261 HW262 HW264 HW265 HW266 HW267 HW268 HW269 HW270 3/16 #2 panhead sheet mtl 6-32 panhead philips ZPS 1/8" cable clamp 6-32 pan torx ZPS 4-40 panhead philips ZPS 6-32 panhead philips ZPS 6-32 panhead philips ZPS 6-19 panhead philips ZPS 6-32 lockwasher int ZPS 0.26 x 0.54 grafoil flgres 0.42 x 0.995 grafoil mrf 0.385 x 0.88 grafoil flgres Grafoil 6W power module Grafoil circulator Grafoil MRT-898 10-32 HHSL Sems ZPS 0.062 x 0.85 x 5.65 poron stp 8-32 panhead phil CPS screw 575-3602-006 575-1606-012 572-0001-001 575-0006-010 575-1604-010 575-1606-010 575-1606-016 575-5606-008 596-1206-010 018-1007-030 018-1007-032 018-1007-036 018-1007-046 018-1007-042 018-1007-033 575-9810-012 574-3002-110 575-0608-008 MP240 MP254 MP255 MP256 MP257 MP258 MP261 MP262 MP265 MP266 MP268 MP269 MP270 Pa coax ground tab M PA plate align dowel pin PA heat sink High power PA shield, left PA shield, top High power PA shield, right 1/4" hex brass M/F spacer PA shield, high power LPF High power RF PC bd shield High power RF PC bd shield M PA stop Pre-driver cover shield PA shield 017-2210-038 013-1723-216 014-0771-124 017-2210-026 017-2210-022 017-2210-023 312-7483-024 017-2210-097 017-2210-034 017-2210-035 013-1723-222 017-2210-036 017-2210-095 Part No. 175-WATT POWER AMPLIFIER Part No. 023-2008-520 R 717* 100 ohm 100W flange mount 569-5001-002 569-5001-002 R 730* 100 ohm 100W flange mount R 685* 50 ohm 250W flange mt load 569-5001-003 * DANGER: Beryllium Product. Inhalation of dust or fumes B 252 24V DC fan 3.14" sq x 1.26" EP100 Balanced finger gasket EP200 6-14 ground lug Description 8-11 1 µF 35V tantalum smd .018 µF ±10% X7R chip .1 µF 35V tantalum smd 1 µF 35V tantalum smd .018 µF ±10% X7R chip 1 µF 35V tantalum smd 56 pF ±10% high q cube 56 pF ±10% high q cube 56 pF ±10% high q cube .1 µF 35V tantalum smd 1 µF 35V tantalum smd .018 µF ±10% X7R chip 56 pF ±10% high q cube 1 µF 35V tantalum smd .018 µF ±10% X7R chip 56 pF ±10% high q cube .1 µF 35V tantalum smd 1 µF 35V tantalum smd .018 µF ±10% X7R chip 4.7 pF ±10% high q cube 56 pF ±10% high q cube 56 pF ±10% high q cube .018 µF ±10% X7R chip .001 µF ±5% NPO 1206 chip 6.8 µF 35V tantalum smd 56 pF ±10% high q cube 6.8 µF 35V tantalum smd .018 µF ±10% X7R chip 5.1 pF 500V mica smd 56 pF ±10% high q cube 56 pF ±10% high q cube 1 µF 35V tantalum smd 4.7 µF 16V tantalum smd 4.7 µF 16V tantalum smd .018 µF ±10% X7R chip .001 µF ±5% NPO 1206 chip .018 µF ±10% X7R chip 1 µF 16V tantalum smd 39 pF ±5% NPO 1206 chip .001 µF ±5% NPO 1206 chip .018 µF ±10% X7R chip 10 pF ±5% NPO 1206 chip 510-2628-109 510-3605-183 510-2628-108 510-2628-109 510-3605-183 510-2628-109 510-3663-560 510-3663-560 510-3663-560 510-2628-108 510-2628-109 510-3605-183 510-3663-560 510-2628-109 510-3605-183 510-3663-560 510-2628-108 510-2628-109 510-3605-183 510-3663-479 510-3663-560 510-3663-560 510-3605-183 510-3602-102 510-2635-689 510-3663-560 510-2635-689 510-3605-183 510-0620-519 510-3663-560 510-3663-560 510-2628-109 510-2625-479 510-2625-479 510-3605-183 510-3602-102 510-3605-183 510-2625-109 510-3602-390 510-3602-102 510-3605-183 510-3602-100 Revised October 2002 Part No. 001-2008-204 PARTS LIST 175W Power Amplifier Board (Cont’d) Ref No. C 566 C 567 C 568 C 701 C 703 C 704 C 705 C 706 C 707 C 708 C 709 C 710 C 711 C 712 C 713 C 715 C 716 C 717 C 718 C 719 C 720 C 721 C 722 C 723 C 724 C 725 C 726 C 727 C 728 C 729 C 730 C 731 C 733 C 734 C 735 C 736 C 737 C 738 C 739 C 740 C 741 C 742 C 743 C 745 C 746 Description .001 µF ±5% NPO 1206 chip .001 µF ±5% NPO 1206 chip 5.1 pF 500V mica smd 4.7 pF ±10% high q cube 3.9 pF 500V mica smd 56 pF ±10% high q cube 56 pF ±10% high q cube 6.8 µF 35V tantalum smd .018 µF ±10% X7R chip 56 pF ±10% high q cube 56 pF ±10% high q cube .001 µF ±5% NPO 1206 chip 6.8 µF 35V tantalum smd .018 µF ±10% X7R chip 4.7 pF ±10% high q cube 3.9 pF 500V mica smd 56 pF ±10% high q cube 56 pF ±10% high q cube 6.8 µF 35V tantalum smd .018 µF ±10% X7R chip 56 pF ±10% high q cube 56 pF ±10% high q cube .001 µF ±5% NPO 1206 chip 6.8 µF 35V tantalum smd .018 µF ±10% X7R chip 39 pF ±5% NPO 1206 chip .018 µF ±10% X7R chip .018 µF ±10% X7R chip 39 pF ±5% NPO 1206 chip .018 µF ±10% X7R chip .018 µF ±10% X7R chip 4.7 pF ±10% high q cube 3.9 pF 500V mica smd 56 pF ±10% high q cube 56 pF ±10% high q cube 6.8 µF 35V tantalum smd .018 µF ±10% X7R chip 56 pF ±10% high q cube 56 pF ±10% high q cube .001 µF ±5% NPO 1206 chip 6.8 µF 35V tantalum smd .018 µF ±10% X7R chip 4.7 pF ±10% high q cube 3.9 pF 500V mica smd 56 pF ±10% high q cube Revised October 2002 Part No. 001-2008-204 Part No. Ref No. 510-3602-102 510-3602-102 510-0620-519 510-3663-479 510-0620-399 510-3663-560 510-3663-560 510-2635-689 510-3605-183 510-3663-560 510-3663-560 510-3602-102 510-2635-689 510-3605-183 510-3663-479 510-0620-399 510-3663-560 510-3663-560 510-2635-689 510-3605-183 510-3663-560 510-3663-560 510-3602-102 510-2635-689 510-3605-183 510-3602-390 510-3605-183 510-3605-183 510-3602-390 510-3605-183 510-3605-183 510-3663-479 510-0620-399 510-3663-560 510-3663-560 510-2635-689 510-3605-183 510-3663-560 510-3663-560 510-3602-102 510-2635-689 510-3605-183 510-3663-479 510-0620-399 510-3663-560 8-12 Description Part No. C 747 C 748 C 749 C 750 C 751 C 752 C 753 C 754 C 755 C 756 C 757 C 758 C 759 C 760 C 761 C 762 C 763 C 764 C 766 C 767 C 768 C 771 C 772 C 773 C 774 56 pF ±10% high q cube 6.8 µF 35V tantalum smd .018 µF ±10% X7R chip 56 pF ±10% high q cube 56 pF ±10% high q cube .001 µF ±5% NPO 1206 chip 6.8 µF 35V tantalum smd .018 µF ±10% X7R chip 39 pF ±5% NPO 1206 chip .018 µF ±10% X7R chip .018 µF ±10% X7R chip 39 pF ±5% NPO 1206 chip .018 µF ±10% X7R chip .018 µF ±10% X7R chip 1.5 pF ±10% high q cube 1.5 pF ±10% high q cube 3.9 pF 500V mica smd 3.9 pF 500V mica smd 1.5 pF ±10% high q cube 3.9 pF 500V mica smd 3.9 pF 500V mica smd 56 pF ±10% high q cube 56 pF ±10% high q cube 56 pF ±10% high q cube 56 pF ±10% high q cube 510-3663-560 510-2635-689 510-3605-183 510-3663-560 510-3663-560 510-3602-102 510-2635-689 510-3605-183 510-3602-390 510-3605-183 510-3605-183 510-3602-390 510-3605-183 510-3605-183 510-3663-159 510-3663-159 510-0620-399 510-0620-399 510-3663-159 510-0620-399 510-0620-399 510-3663-560 510-3663-560 510-3663-560 510-3663-560 CR501 CR701 CR702 CR703 CR704 Dual Schottky SOT-143 Dual Schottky SOT-143 Dual Schottky SOT-143 Dual Schottky SOT-143 Dual Schottky SOT-143 523-1504-033 523-1504-033 523-1504-033 523-1504-033 523-1504-033 EP502 EP503 EP504 EP505 EP506 EP507 EP508 EP509 EP510 EP511 EP513 EP701 EP702 Ferrite bead smd 1233 Ferrite bead smd 1233 Ferrite bead smd 1233 Ferrite bead smd 1233 Ferrite bead smd 1233 Ferrite bead smd 1233 Ferrite bead smd 1233 Ferrite bead smd 1233 Ferrite bead smd 1233 Ferrite bead smd 1233 Ferrite bead smd 1233 Ferrite bead smd 1233 Ferrite bead smd 1233 517-2503-010 517-2503-010 517-2503-010 517-2503-010 517-2503-010 517-2503-010 517-2503-010 517-2503-010 517-2503-010 517-2503-010 517-2503-010 517-2503-010 517-2503-010 PARTS LIST 175W Power Amplifier Board (Cont’d) Ref No. Description Forward/Reverse Power Detector Board Part No. EP703 EP704 EP705 EP706 EP707 EP708 EP709 EP710 EP711 EP712 EP713 EP714 EP715 EP716 Ferrite bead smd 1233 Ferrite bead smd 1233 Ferrite bead smd 1233 Ferrite bead smd 1233 Ferrite bead smd 1233 Ferrite bead smd 1233 Ferrite bead smd 1233 Ferrite bead smd 1233 Ferrite bead smd 1233 Ferrite bead smd 1233 Ferrite bead smd 1233 Ferrite bead smd 1233 Ferrite bead smd 1233 Ferrite bead smd 1233 517-2503-010 517-2503-010 517-2503-010 517-2503-010 517-2503-010 517-2503-010 517-2503-010 517-2503-010 517-2503-010 517-2503-010 517-2503-010 517-2503-010 517-2503-010 517-2503-010 L 503 L 504 .01 mH smd .01 mH smd 542-9001-107 542-9001-107 Ref No. Description Part No. PC501 PC board 035-2008-520 R 709 R 710 R 711 R 712 R 713 R 714 R 715 R 718 R 719 R 720 R 721 R 722 R 723 R 724 R 725 R 726 R 727 R 728 R 729 Q 502* Q 701* Q 702* Q 703* Q 704* 576-0004-820 576-0004-820 576-0004-820 576-0004-820 576-0004-820 544-4001-127A U 501 20W 870 MHz power module U 502 Dual op amp 532 SO-8 544-2019-004 U 503 Temp sensor LM35 SO-8 544-2032-003 U 504 +5V regulator 78L05 SO-8 544-2603-039 * DANGER: Beryllium Product. Inhalation of dust or fumes 60W 800 MHz 24V MRF898 60W 800 MHz 24V MRF898 60W 800 MHz 24V MRF898 60W 800 MHz 24V MRF898 60W 800 MHz 24V MRF898 3.4k ohm ±1% 1206 smd 100 ohm ±5% 1206 smd 200 ohm ±5% 1206 smd 100 ohm ±5% 1206 smd 1k ohm ±1% 1206 smd 1k ohm ±1% 1206 smd 3.4k ohm ±1% 1206 smd 100 ohm ±5% 1206 smd 200 ohm ±5% 1206 smd 100 ohm ±5% 1206 smd 1k ohm ±1% 1206 smd 1k ohm ±1% 1206 smd 3.4k ohm ±1% 1206 smd 100 ohm ±5% 1206 smd 200 ohm ±5% 1206 smd 100 ohm ±5% 1206 smd 1k ohm ±1% 1206 smd 1k ohm ±1% 1206 smd 3.4k ohm ±1% 1206 smd 569-0111-352 569-0115-101 569-0115-201 569-0115-101 569-0111-301 569-0111-301 569-0111-352 569-0115-101 569-0115-201 569-0115-101 569-0115-301 569-0115-301 569-0115-352 569-0115-101 569-0115-201 569-0115-101 569-0111-301 569-0111-301 569-0111-352 may cause serious chronic lung disease. R 510 R 511 R 512 R 513 R 514 R 515 R 517 R 519 R 520 R 521 R 528 R 529 R 531 R 532 R 704 R 705 R 706 R 707 R 708 240 ohm ±5% 1206 smd 56 ohm ±5% 1206 smd 75 ohm ±5% 1206 smd 100k ohm ±1% 1206 smd 301k ohm ±1% 1206 smd 470 ohm ±5% 1206 smd 110 ohm ±5% 1206 smd 1k ohm ±5% 1206 smd 470 ohm ±5% 1206 smd 2.7k ohm ±5% 1206 smd 2.7k ohm ±5% 1206 smd 2.7k ohm ±5% 1206 smd Zero ohm ±5% 1206 smd Zero ohm ±5% 1206 smd 100 ohm ±5% 1206 smd 200 ohm ±5% 1206 smd 100 ohm ±5% 1206 smd 1k ohm ±1% 1206 smd 1k ohm ±1% 1206 smd FORWARD/REVERSE PWR DETECTOR Part No. 023-2008-680 569-0115-241 569-0115-560 569-0115-750 569-0111-501 569-0111-547 569-0115-471 569-0115-111 569-0115-102 569-0115-471 569-0115-272 569-0115-272 569-0115-272 569-0115-001 569-0115-001 569-0115-101 569-0115-201 569-0115-101 569-0111-301 569-0111-301 C 653 C 654 C 658 C 659 C 660 C 661 C 662 C 663 C 664 C 665 C 667 C 668 C 669 C 670 C 671 C 672 C 673 8-13 27 pF ±5% NPO 0805 chip 12 pF ±5% NPO 1206 chip 27 pF ±5% NPO 0805 chip .001 µF ±10% X7R 0805 chip 2.2 µF 20V tantalum smd 4.7 µF 10V tantalum smd 4.7 µF 10V tantalum smd .001 µF ±10% X7R 0805 chip 27 pF ±5% NPO 0805 chip 27 pF ±5% NPO 0805 chip 27 pF ±5% NPO 0805 chip 27 pF ±5% NPO 0805 chip 27 pF ±5% NPO 0805 chip 27 pF ±5% NPO 0805 chip 27 pF ±5% NPO 0805 chip 27 pF ±5% NPO 0805 chip .001 µF ±10% X7R 0805 chip 510-3601-270 510-3602-120 510-3601-270 510-3605-102 510-2626-229 510-2624-479 510-2624-479 510-3605-102 510-3601-270 510-3601-270 510-3601-270 510-3601-270 510-3601-270 510-3601-270 510-3601-270 510-3601-270 510-3605-102 Revised October 2002 Part No. 001-2008-204 PARTS LIST Forward/Reverse Power Detector (Cont’d) Ref No. C 674 C 675 C 676 C 677 C 678 C 679 C 681 C 682 C 683 C 684 Description 27 pF ±5% NPO 0805 chip 27 pF ±5% NPO 0805 chip 27 pF ±5% NPO 0805 chip 27 pF ±5% NPO 0805 chip 27 pF ±5% NPO 0805 chip .001 µF ±10% X7R 0805 chip .001 µF ±10% X7R 0805 chip .001 µF ±10% X7R 0805 chip 4.7 µF 10V tantalum smd .001 µF ±10% X7R 0805 chip Part No. 523-1504-033 523-1504-033 L 652 L 653 L 655 L 656 L 657 12.5 nH inductor smd .039 mH inductor smd 12.5 nH inductor smd .039 mH inductor smd 12.5 nH inductor smd 542-0030-004 542-9001-397 542-0030-004 542-9001-397 542-0030-004 MP651 PC board shield MP652 PC board shield MP653 Power detector mount 017-2210-086 017-2210-086 017-2210-096 R 653 R 655 R 656 R 658 R 659 R 660 R 662 R 663 R 664 R 665 R 666 R 667 R 668 R 670 R 671 R 672 R 673 R 675 R 676 R 677 R 678 569-0115-161 569-0115-001 569-0111-430 569-0111-401 569-0111-401 569-0111-401 569-0111-401 562-0135-502 569-0115-161 569-0111-401 569-0111-401 569-0115-471 569-0115-001 569-0115-161 569-0115-001 569-0115-001 569-0111-430 569-0111-401 569-0111-401 569-0111-401 569-0111-401 Revised October 2002 Part No. 001-2008-204 Ref No. 510-3601-270 510-3601-270 510-3601-270 510-3601-270 510-3601-270 510-3605-102 510-3605-102 510-3605-102 510-2624-479 510-3605-102 CR651 Dual Schottky SOT-143 CR652 Dual Schottky SOT-143 160 ohm ±5% 1206 smd Zero ohm ±5% 1206 smd 20k ohm ±1% 1206 smd 10k ohm ±1% 1206 smd 10k ohm ±1% 1206 smd 10k ohm ±1% 1206 smd 10k ohm ±1% 1206 smd 5k ohm top adjust smd pot 160 ohm ±5% 1206 smd 10k ohm ±1% 1206 smd 10k ohm ±1% 1206 smd 470 ohm ±5% 1206 smd Zero ohm ±5% 1206 smd 160 ohm ±5% 1206 smd Zero ohm ±5% 1206 smd Zero ohm ±5% 1206 smd 20k ohm ±1% 1206 smd 10k ohm ±1% 1206 smd 10k ohm ±1% 1206 smd 10k ohm ±1% 1206 smd 10k ohm ±1% 1206 smd RF Interface Board (RFIB) Description Part No. R 680 R 681 R 682 R 683 R 684 R 686 R 687 R 688 R 689 5k ohm top adjust smd pot 150 ohm ±5% 0805 smd 7.5k ohm ±5% 0805 smd 10k ohm ±5% 0805 smd 470 ohm ±5% 0805 smd 47 ohm ±5% 1206 smd 240 ohm ±5% 1206 smd 10k ohm ±1% 1206 smd 10k ohm ±5% 1206 smd 562-0135-502 569-0105-151 569-0105-752 569-0105-103 569-0105-471 569-0115-470 569-0115-241 569-0111-401 569-0115-103 U 651 U 652 U 653 Dual op amp SO-8 Dual op amp SO-8 +5V regulator LM78L05 SO-8 544-2019-004 544-2019-004 544-2603-039 RF INTERFACE BOARD (RFIB) Part No. 023-2008-110 C 101 C 102 C 103 C 104 C 105 C 107 C 108 C 109 C 110 C 111 C 112 C 113 C 114 C 115 C 116 C 117 C 119 C 120 C 125 C 126 C 130 C 132 C 135 C 138 C 141 C 143 C 149 C 150 8-14 .1 µF ±10% X7R chip 2.2 µF 20V tantalum smd 4.7 µF 20V tantalum smd .1 µF ±10% X7R 1206 chip 39 pF ±5% NPO 1206 chip 2.2 µF 20V tantalum smd .018 µF ±10% X7R 0805 chip .001 µF ±5% NPO 1206 chip .1 µF ±10% X7R 1206 chip .047 µF ±10% X7R 1206 chip 1 µF 35V tantalum smd .047 µF ±10% X7R 1206 chip 1 µF 35V tantalum smd .047 µF ±10% X7R 1206 chip .01 µF ±10% X7R 1206 chip 1000 µF 50V axial low temp .1 µF ±10% X7R 1206 chip .1 µF ±10% X7R 1206 chip .01 µF ±10% X7R 1206 chip .018 µF ±10% X7R 0805 chip .1 µF ±10% X7R 1206 chip .001 µF ±5% NPO 1206 chip .001 µF ±5% NPO 1206 chip .001 µF ±5% NPO 1206 chip .001 µF ±5% NPO 1206 chip .1 µF ±10% X7R 1206 chip .1 µF ±10% X7R 1206 chip .001 µF ±5% NPO 1206 chip 510-3606-104 510-2626-229 510-2626-479 510-3606-104 510-3602-390 510-2626-229 510-3605-183 510-3602-102 510-3606-104 510-3606-473 510-2628-109 510-3606-473 510-2628-109 510-3606-473 510-3606-103 510-4076-102 510-3606-104 510-3606-104 510-3606-103 510-3605-183 510-3606-104 510-3602-102 510-3602-102 510-3602-102 510-3602-102 510-3606-104 510-3606-104 510-3602-102 PARTS LIST RF Interface Board (Cont’d) Ref No. Description Part No. CR101 Switching SOT-23 CR103 3.9V zener SOT-23 523-1504-002 523-2016-399 CR104 CR107 CR108 CR109 CR110 CR111 5.1V zener SOT-23 5.1V zener SOT-23 5.1V zener SOT-23 5.1V zener SOT-23 5.1V zener SOT-23 Dual switching common-cath 523-2016-519 523-2016-519 523-2016-519 523-2016-519 523-2016-519 523-1504-022 EP101 EP102 EP103 EP104 EP105 Terminal lug 2104-06 Terminal lug 2104-06 Terminal lug 2104-06 Terminal lug 2104-06 Terminal lug 2104-06 586-0005-106 586-0005-106 586-0005-106 586-0005-106 586-0005-106 F 101 F 102 2A 250V AC sub-min 2A 250V AC sub-min 534-0017-017 534-0017-017 FH101 Fuse holder PC mount FH102 Fuse holder PC mount 534-1017-001 534-1017-001 HW105 HW106 HW240 HW247 Polarizing key box cnt Polarizing key box cnt Washer, split lock #6 6-32 machine panhead philips 515-7109-010 515-7109-010 596-1306-008 575-1606-012 J 101 J 102 J 103 J 104 36-pin right angle radial 20-pin straight low profile 20-pin straight low profile 4-pin right angle header 515-0511-001 515-9031-376 515-9031-376 515-9035-004 L 101 3 mH filter choke PC mount 542-5007-031 MP101 PA connector mounting shield 032-0758-028 P 101 P 102 P 103 P 104 P 105 108-0753-001 108-0753-001 108-0753-001 108-0753-001 108-0753-001 Banana plug panel mount Banana plug panel mount Banana plug panel mount Banana plug panel mount Banana plug panel mount PC100 PC board 035-2008-110 Q 101 576-0003-657 Si PNP low noise SOT-23 Ref No. 8-15 Description Part No. Q 102 Q 103 Q 104 Q 105 Q 106 Q 107 Q 108 Si NPN SOT-23 PNP D-pak power Si NPN low noise SOT-23 Si NPN amp SOT-23 Si NPN SOT-23 PNP D-pak power Si NPN gen purp sw/amp 576-0003-600 576-0002-603 576-0003-657 576-0003-658 576-0003-600 576-0002-603 576-0001-300 R 045 R 046 R 048 R 049 R 050 R 051 R 052 R 053 R 054 R 055 R 056 R 057 R 059 R 061 R 063 R 064 R 065 R 066 R 073 R 074 R 075 R 076 R 078 R 079 R 080 R 081 R 082 R 083 R 084 R 085 R 086 R 087 R 088 R 089 R 090 R 091 R 092 100 ohm ±5% 1206 smd 100 ohm ±5% 1206 smd 1k ohm ±5% 1206 smd Zero ohm ±5% 1206 smd 4.99k ohm ±1% 1206 smd 100 ohm ±5% 1206 smd 10k ohm ±5% 1206 smd 10k ohm ±5% 1206 smd 10k ohm ±5% 1206 smd 2.7k ohm ±5% 1206 smd 470k ohm ±5% 1206 smd 10k ohm ±5% 1206 smd 10k ohm ±5% 1206 smd 43k ohm ±5% 1206 smd 10k ohm ±5% 1206 smd 43k ohm ±5% 1206 smd 10k ohm ±5% 1206 smd 43k ohm ±5% 1206 smd 10k ohm ±5% 1206 smd 1k ohm ±5% 1206 smd 1k ohm ±5% 1206 smd 5k ohm single turn trimmer 270k ohm ±5% 1206 smd 1k ohm ±1% 1206 smd 1k ohm ±1% 1206 smd 470 ohm ±5% 1206 smd 270k ohm ±5% 1206 smd 1k ohm ±1% 1206 smd 1k ohm ±1% 1206 smd 470 ohm ±5% 1206 smd 270k ohm ±5% 1206 smd 1k ohm ±1% 1206 smd 1k ohm ±1% 1206 smd 470 ohm ±5% 1206 smd 270k ohm ±5% 1206 smd 1k ohm ±1% 1206 smd 1k ohm ±1% 1206 smd 569-0115-101 569-0115-101 569-0115-102 569-0115-001 569-0111-368 569-0115-101 569-0115-103 569-0115-103 569-0115-103 569-0115-272 569-0115-474 569-0115-103 569-0115-103 569-0115-433 569-0115-103 569-0115-433 569-0115-103 569-0115-433 569-0115-103 569-0115-102 569-0115-102 562-0112-502 569-0115-274 569-0111-301 569-0111-301 569-0115-471 569-0115-274 569-0111-301 569-0111-301 569-0115-471 569-0115-274 569-0111-301 569-0111-301 569-0115-471 569-0115-274 569-0111-301 569-0111-301 Revised October 2002 Part No. 001-2008-204 PARTS LIST RF Interface Board (Cont’d) Ref No. R 093 R 094 R 095 R 100 R 101 R 102 R 103 R 104 R 105 R 106 R 107 R 108 R 109 R 110 R 111 R 112 R 113 R 114 R 115 R 116 R 117 R 118 R 119 R 120 R 121 R 122 R 123 R 124 R 125 R 126 R 127 R 128 R 129 R 130 R 131 R 132 R 133 R 134 R 135 R 136 R 137 R 138 R 139 R 140 R 141 Description 470 ohm ±5% 1206 smd 5.1k ohm ±5% 1206 smd 1k ohm ±5% 1206 smd 100 ohm ±5% 1206 smd 1k ohm ±5% 1206 smd 2.7k ohm ±5% 1206 smd 270k ohm ±5% 1206 smd 270k ohm ±5% 1206 smd 2.7k ohm ±5% 1206 smd 10k ohm ±5% 1206 smd 560 ohm ±5% 1206 smd 2.7k ohm ±5% 1206 smd 1k ohm ±5% 1206 smd 5.1k ohm ±5% 1206 smd 330 ohm ±5% 1206 smd 1k ohm ±5% 1206 smd 1.8k ohm ±5% 1206 smd 1.8k ohm ±5% 1206 smd 470 ohm ±5% 1206 smd 470 ohm ±5% 1206 smd 270 ohm ±5% 1206 smd 20k ohm ±1% 1206 smd 20k ohm ±1% 1206 smd 10k ohm ±1% 1206 smd 20k ohm ±1% 1206 smd 10k ohm ±1% 1206 smd 20k ohm ±1% 1206 smd 10k ohm ±1% 1206 smd 20k ohm ±1% 1206 smd 10k ohm ±1% 1206 smd 20k ohm ±1% 1206 smd 10k ohm ±1% 1206 smd 20k ohm ±1% 1206 smd 10k ohm ±1% 1206 smd 20k ohm ±1% 1206 smd 10k ohm ±1% 1206 smd 20k ohm ±1% 1206 smd 20k ohm ±1% 1206 smd 22k ohm ±5% 1206 smd 22k ohm ±5% 1206 smd 22k ohm ±5% 1206 smd 22k ohm ±5% 1206 smd 10k ohm ±5% 1206 smd 10k ohm ±5% 1206 smd 10k ohm ±5% 1206 smd Revised October 2002 Part No. 001-2008-204 Part No. Ref No. 569-0115-471 569-0115-512 569-0115-102 569-0115-101 569-0115-102 569-0115-272 569-0115-274 569-0115-274 569-0115-272 569-0115-103 569-0115-561 569-0115-272 569-0115-102 569-0115-512 569-0115-331 569-0115-102 569-0115-182 569-0115-182 569-0115-471 569-0115-471 569-0115-271 569-0111-430 569-0111-430 569-0111-401 569-0111-430 569-0111-401 569-0111-430 569-0111-401 569-0111-430 569-0111-401 569-0111-430 569-0111-401 569-0111-430 569-0111-401 569-0111-430 569-0111-401 569-0111-430 569-0111-430 569-0115-223 569-0115-223 569-0115-223 569-0115-223 569-0115-103 569-0115-103 569-0115-103 R 142 R 143 R 144 R 145 R 146 R 147 R 148 R 149 R 150 R 151 R 152 R 153 R 154 R 155 R 156 R 157 R 158 R 159 R 160 R 161 R 162 R 163 R 164 R 165 R 166 R 167 R 168 R 169 R 170 R 171 R 172 R 173 R 174 R 175 R 176 R 177 R 178 R 179 R 180 R 181 R 182 R 183 R 184 R 185 R 186 8-16 Description 10k ohm ±5% 1206 smd 22k ohm ±5% 1206 smd 22k ohm ±5% 1206 smd 22k ohm ±5% 1206 smd 22k ohm ±5% 1206 smd 22k ohm ±5% 1206 smd 22k ohm ±5% 1206 smd 22k ohm ±5% 1206 smd 10k ohm ±5% 1206 smd 10k ohm ±5% 1206 smd 10k ohm ±5% 1206 smd 22k ohm ±5% 1206 smd 22k ohm ±5% 1206 smd 22k ohm ±5% 1206 smd 22k ohm ±5% 1206 smd 10k ohm ±5% 1206 smd 10k ohm ±5% 1206 smd 10k ohm ±5% 1206 smd 22k ohm ±5% 1206 smd 22k ohm ±5% 1206 smd 22k ohm ±5% 1206 smd 22k ohm ±5% 1206 smd 22k ohm ±5% 1206 smd 22k ohm ±5% 1206 smd 22k ohm ±5% 1206 smd 1k ohm ±1% 1206 smd 10k ohm ±5% 1206 smd 270k ohm ±5% 1206 smd 1k ohm ±1% 1206 smd 511 ohm ±1% 1206 smd 1k ohm ±5% 1206 smd 3.3k ohm ±5% 1206 smd 8.2k ohm ±5% 1206 smd 8.2k ohm ±5% 1206 smd 8.2k ohm ±5% 1206 smd 8.2k ohm ±5% 1206 smd 8.2k ohm ±5% 1206 smd 10k ohm ±5% 1206 smd 10k ohm ±5% 1206 smd 22 ohm ±5% 1206 smd 22 ohm ±5% 1206 smd 22 ohm ±5% 1206 smd 22 ohm ±5% 1206 smd 22k ohm ±5% 1206 smd 10k ohm ±5% 1206 smd Part No. 569-0115-103 569-0115-223 569-0115-223 569-0115-223 569-0115-223 569-0115-223 569-0115-223 569-0115-223 569-0115-103 569-0115-103 569-0115-103 569-0115-223 569-0115-223 569-0115-223 569-0115-223 569-0115-103 569-0115-103 569-0115-103 569-0115-223 569-0115-223 569-0115-223 569-0115-223 569-0115-223 569-0115-223 569-0115-223 569-0111-301 569-0115-103 569-0115-274 569-0111-301 569-0111-269 569-0115-102 569-0115-332 569-0115-822 569-0115-822 569-0115-822 569-0115-822 569-0115-822 569-0115-103 569-0115-103 569-0115-220 569-0115-220 569-0115-220 569-0115-220 569-0115-223 569-0115-103 PARTS LIST Repeater Enclosure Assembly Ref No. Description Backplane Board Part No. Ref No. HW016 HW017 HW018 HW019 HW020 HW021 HW022 HW023 HW024 HW025 HW027 HW029 HW030 HW031 HW032 HW033 HW036 8-32 panhead philips ZPS 10-32 machine panhead ZPS 6-19 panhead philips ZPS 6-32 flathead philips BZPS 6-32 x 0.094 nut 8-32 socket head shield screw 8 x 0.032 flat washer NPB #10 flat washer NPB 1/2" cable clamp Ratcheting flat wire Floating connector cushion Speed nut 0.093 stud 4-40 socket hd shldr screw Adhesive lens 6-32 machine panhead ZPS 6 x 0.018 int lockwasher 0.75 OD x 0.437 high 575-1608-012 575-1610-016 575-5606-008 575-8206-012 560-1106-010 575-9078-106 596-2408-012 596-1410-016 572-0001-007 572-0011-005 018-1132-150 537-0002-004 575-9078-105 574-3002-115 575-1606-024 596-1106-009 574-1004-003 J 010 J 011 J 012 Banana jack assembly .166 Banana jack assembly .166 Banana jack assembly .166 108-2302-621 108-2303-621 108-2301-621 MP001 MP012 MP013 MP015 MP017 MP018 MP019 MP020 MP021 MP022 MP024 MP025 MP026 MP028 MP029 MP030 MP031 MP032 PA floating connector bracket 8-32 x 1.15 spacer Guide pin shield Chassis top cover Door lock rod Mounting ears Door lock cam Front door lens PA slide Front door Slide lock cam Card guide 4.5" PA conn floating plate Flexible grommet Flexible grommet Spacer Spacer Dowel pin guide 017-2210-099 013-1723-221 013-1723-220 017-2210-070 013-1723-225 017-2210-085 017-2210-110 032-0758-025 032-0758-015 032-0758-020 537-9007-012 574-9015-006 017-2226-020 574-0001-030 574-0001-030 013-1723-228 013-1723-229 013-1723-230 R 187 R 188 R 189 R 190 R 191 R 192 R 193 R 194 R 197 R 198 R 199 15k ohm ±5% 1206 smd 22 ohm ±5% 1206 smd 22 ohm ±5% 1206 smd 22 ohm ±5% 1206 smd 22 ohm ±5% 1206 smd 22k ohm ±5% 1206 smd 10k ohm ±5% 1206 smd 15k ohm ±5% 1206 smd 10k ohm ±5% 1206 smd 10k ohm ±5% 1206 smd 10k ohm ±5% 1206 smd 569-0115-153 569-0115-220 569-0115-220 569-0115-220 569-0115-220 569-0115-223 569-0115-103 569-0115-153 569-0115-103 569-0115-103 569-0115-103 U 101 U 102 U 103 U 104 U 105 U 106 U 107 U 108 U 109 U 110 U 111 U 112 +5V regulator 78L05 Dual op amp SOIC LM2904 8-bit shift register MC14094 8-chan mux 4051 8-chan mux 4051 8-chan mux 4051 Dual op amp SOIC LM2904 Dual op amp SOIC LM2904 Quad op amp SOIC LM224 Hex non-inv buffer 4050B Dual op amp SO-8 LM2904 Quad op amp SOIC LM224 544-2603-039 544-2019-004 544-3016-094 544-3016-051 544-3016-051 544-3016-051 544-2019-004 544-2019-004 544-2020-014 544-3016-050 544-2019-004 544-2020-014 REPEATER ENCLOSURE ASSEMBLY Part No. 023-2000-200 A 004 A 005 A 006 A 007 A 008 A 009 A 010 A 011 Shelf power harness assembly High speed data bus harness Input/Output harness assembly Alarm harness assembly RF input harness assembly Controller backplane card External connector board Power supply filter 023-2000-165 023-2000-170 023-2000-175 023-2000-180 023-2000-185 023-2000-210 023-2000-220 023-2000-250 CH017 Chassis 017-2210-080 EP001 EP002 EP010 EP011 517-2002-008 517-2002-009 042-0241-556 042-0241-557 Ferrite bead Ferrite bead 3/8" heat shrink tubing 1/2" heat shrink tubing Description NP001 Nameplate E.F. Johnson HW013 6-32 machine panhead ZPS HW014 6-32 panhead philips ZPS Part No. 559-5861-163 575-1606-014 575-1606-012 8-17 Revised October 2002 Part No. 001-2008-204 PARTS LIST External Connector Board Ref No. Description Power Supply Part No. Ref No. BACKPLANE Part No. 023-2000-210 F 001 F 002 F 003 4A 250V subminiature fuse 4A 250V subminiature fuse 1A 250V subminiature fuse J 002 J 003 J 004 J 005 534-0017-020 534-0017-020 534-0017-014 Description 34-pos terminal block PC mt 34-pos latch ejection header 8-pos modular jack 8-pos modular jack 018-1132-018 515-9031-397 515-9031-207 534-0017-001 534-0017-001 534-0017-001 P 001 P 002 HW012 Polarizing key box cont 515-7109-010 PC001 PC board J 001 J 002 515-9031-400 515-9031-400 MP001 Round swage spacer 0.5" MP002 Round swage spacer 0.75" 312-2483-216 312-2483-224 P 001 P 002 P 003 P 004 P 005 P 006 P 007 P 008 P 009 P 010 P 011 P 012 P 013 P 014 P 015 P 016 P 017 P 018 515-7082-201 515-7082-200 515-7082-201 515-7082-200 515-7082-201 515-7082-200 515-7082-201 515-7082-200 515-7082-200 515-9031-397 515-9031-205 515-7082-201 515-7082-200 515-7082-201 515-7082-200 515-7082-201 515-7082-200 515-7082-201 64-pin DIN female straight 32-pin DIN female straight 64-pin DIN female straight 32-pin DIN female straight 64-pin DIN female straight 32-pin DIN female straight 64-pin DIN female straight 32-pin DIN female straight 32-pin DIN female straight 26-pin locking straight header 6-pin friction lock conn 64-pin DIN female straight 32-pin DIN female straight 64-pin DIN female straight 32-pin DIN female straight 64-pin DIN female straight 32-pin DIN female straight 64-pin DIN female straight PC001 PC board 035-2000-220 C 001 C 002 C 003 C 004 2700 µF 35V electrolytic 2700 µF 35V electrolytic 2700 µF 35V electrolytic 2700 µF 35V electrolytic 510-4075-272 510-4075-272 510-4075-272 510-4075-272 EP020 Ferrite bead, .687 x 1.125 x .375” 517-2002-009 EP021 Ferrite bead, .687 x 1.125 x .375” 517-2002-009 MP001 Spacer, round tapped MP002 Spacer, round tapped PC001 PC board 312-2493-212 312-2493-212 035-2000-250 POWER SUPPLY Part No. 023-2000-800 A 801 A 802 Main board assembly Wire harness assembly includes: Power socket Signal socket 15-position plug AC filter board assembly (see separate listing on page 8-24) Thermal sensor board assembly (see separate listing on page 8-24) 023-2000-810 023-2000-803 515-9012-284 515-9012-291 515-9012-272 023-2000-820 B 800 24V DC fan 3.14” square 529-2002-012 C 101 C 102 C 103 C 104 C 105 C 106 220 µF 25V aluminum radial .01 µF ±5% X7R cer smd 220 nF ±10% X7R 1210 1 µF 35V tantalum cer smd 1 µF 35V tantalum cer smd 1500 µF 35Valuminum elect 510-4225-221 510-3609-103 510-3606-224 510-2628-109 510-2628-109 510-4075-152 A 803 A 803 023-2000-840 035-2000-210 HW001 6-32 ss pem fastener HW002 Polarizing key box cnt 560-9106-010 515-7109-010 J 001 515-7110-426 Revised October 2002 Part No. 001-2008-204 26-pin locking straight header 8-pin straight locking header DC FILTER BOARD ASSEMBLY Part No. 023-2000-250 EXTERNAL CONNECTOR BOARD Part No. 023-2000-220 26-pos terminal block PC mt 515-7110-434 515-9031-400 515-2006-046 515-2006-046 MP001 9800 insulator FH001 Fuse holder FH002 Fuse holder FH003 Fuse holder 34 pin latch ejection header 34 pin latch ejection header Part No. 8-18 PARTS LIST Power Supply (Cont’d) Ref No. C 107 C 108 C 109 C 110 C 111 C 113 C 114 C 115 C 116 C 117 C 118 C 119 C 120 C 121 C 122 C 123 C 124 C 125 C 126 C 127 C 128 C 129 C 131 C 132 C 133 C 134 C 135 C 136 C 137 C 138 C 139 C 140 C 141 C 142 C 143 C 144 C 145 C 146 C 147 C 148 C 149 C 150 C 152 C 153 C 154 Description 1500 µF 35Valuminum elect 470 pF ±5% NPO cer smd .1 µF ±10% X7R cer smd 330 µF 450V aluminum 330 µF 450V aluminum .0047 µF ±10% X7R cer smd .1 µF ±10% X7R cer smd .1 µF ±10% X7R cer smd .1 µF ±10% X7R cer smd .47 µF 16V tantalum cer smd 270 pF ±5% NPO cer smd 1 µF 35V tantalum cer smd 270 pF ±5% NPO cer smd .0027 µF ±5% X7R cer smd 470 pF ±5% NPO cer smd 1 µF 35V tantalum cer smd .1 µF ±10% X7R cer smd .0022 µF ±5% X7R cer smd .1 µF ±5% X7R cer smd .01 µF ±10% X7R cer smd 6.8 µF 35V tantalum cer smd .1 µF ±10% X7R cer smd .1 µF ±10% X7R cer smd 1 µF 35V tantalum cer smd 1 µF 35V tantalum cer smd .1 µF ±5% X7R cer smd .1 µF ±5% X7R cer smd 2.2 µF 16V tantalum cer smd 2.2 µF 16V tantalum cer smd .001 µF ±5% NPO cer smd 6.8 µF 35V tantalum cer smd 6.8 µF 35V tantalum cer smd .1 µF ±5% X7R cer smd 1 nF 600V AC double m 2700 µF 35V aluminum 2700 µF 35V aluminum 2700 µF 35V aluminum .1 µF ±5% X7R cer smd .1 µF ±5% X7R cer smd .1 µF ±5% X7R cer smd .1 µF ±5% X7R cer smd .01 µF ±5% X7R cer smd .1 µF ±5% X7R cer smd 1 µF 35V tantalum cer smd .1 µF ±5% X7R chip Part No. Ref No. 510-4075-152 510-3602-471 510-3609-104 510-4574-331 510-4574-331 510-3609-472 510-3609-104 510-3609-104 510-3609-104 510-2625-478 510-3602-271 510-2628-109 510-3602-271 510-3609-272 510-3602-471 510-2628-109 510-3609-104 510-3609-222 510-3609-104 510-3609-103 510-2635-689 510-3609-104 510-3609-104 510-2628-109 510-2628-109 510-3609-104 510-3609-104 510-2625-229 510-2625-229 510-3602-102 510-2635-689 510-2635-689 510-3609-104 510-1023-102 510-4075-272 510-4075-272 510-4075-272 510-3609-104 510-3609-104 510-3609-104 510-3609-104 510-3609-103 510-3609-104 510-2628-109 510-3609-104 C 156 C 159 C 160 C 161 C 162 C 163 C 164 C 165 C 166 C 167 C 168 C 169 C 170 C 172 C 173 C 174 C 175 C 176 C 178 C 180 C 181 C 182 C 183 C 184 C 185 C 186 C 187 C 188 C 189 C 190 C 192 C 193 C 194 C 195 C 196 C 197 C 198 C 199 C 200 C 201 C 202 C 203 C 204 C 205 C 207 8-19 Description Part No. .01 µF ±5% X7R cer smd 6.8 µF 35V tantalum cer smd 15 µF 20V tantalum cer smd .01 µF ±5% X7R cer smd .1 µF ±5% X7R cer smd 2700 µF 35V aluminum .001 µF ±5% NPO cer smd 1500 µF 35V aluminum 1500 µF 35V aluminum .01 µF ±5% X7R cer smd .01 µF ±5% X7R cer smd 1500 µF 35V aluminum .01 µF ±5% X7R cer smd .01 µF ±5% X7R cer smd .1 µF ±5% X7R cer smd 2200 pF ±5% NPO cer smd .22 µF ±10% X7R 1210 .001 µF ±5% NPO cer smd 1 µF 35V tantalum cer smd 6.8 µF 35V tantalum cer smd .01 µF ±5% X7R cer smd 470 pF ±5% NPO cer smd 270 pF ±5% NPO cer smd .1 µF ±5% X7R cer smd .001 µF ±5% NPO cer smd 1500 µF 35V aluminum 1500 µF 35V aluminum 1500 µF 35V aluminum .01 µF ±5% X7R cer smd .01 µF ±5% X7R cer smd .1 µF ±5% X7R cer smd 2200 pF ±5% NPO cer smd .22 µF ±10% X7R 1210 .01 µF ±5% X7R cer smd .001 µF ±5% NPO cer smd 2.2 µF 16V tantalum cer smd 1 µF 35V tantalum cer smd 6.8 µF 35V tantalum cer smd 6.8 µF 35V tantalum cer smd .01 µF ±5% X7R cer smd 470 pF ±5% NPO cer smd 470 pF ±5% NPO cer smd .047 µF ±5% X7R cer smd 1500 µF 35V aluminum 2200 pF ±5% NPO cer smd 510-3609-103 510-2635-689 510-2633-150 510-3609-103 510-3609-104 510-4075-272 510-3602-102 510-4075-152 510-4075-152 510-3609-103 510-3609-103 510-4075-152 510-3609-103 510-3609-103 510-3609-104 510-3602-222 510-3606-224 510-3602-102 510-2628-109 510-2635-689 510-3609-103 510-3602-471 510-3602-271 510-3609-104 510-3602-102 510-4075-152 510-4075-152 510-4075-152 510-3609-103 510-3609-103 510-3609-104 510-3602-222 510-3606-224 510-3609-103 510-3602-102 510-2625-229 510-2628-109 510-2635-689 510-2635-689 510-3609-103 510-3602-471 510-3602-471 510-3609-473 510-4075-152 510-3602-222 Revised October 2002 Part No. 001-2008-204 PARTS LIST Power Supply (Cont’d) Ref No. Description Part No. Ref No. CR119 CR120 CR121 CR122 CR123 CR124 CR125 CR126 CR127 CR128 CR129 CR130 CR131 CR132 CR133 CR134 CR135 CR136 CR137 CR138 CR139 CR140 CR141 CR142 CR143 CR145 CR148 C 208 C 209 C 210 C 211 C 212 C 213 C 214 C 215 C 216 C 217 C 218 C 219 C 220 C 221 C 222 C 223 C 224 C 225 C 226 C 227 C 228 C 229 C 230 C 232 C 233 C 234 C 235 C 236 .1 µF ±5% X7R cer smd 1500 µF 35V aluminum 2200 pF ±5% NPO cer smd .01 µF ±5% X7R cer smd .01 µF ±5% X7R cer smd .1 µF ±5% X7R cer smd .01 µF ±5% X7R cer smd .1 µF ±5% X7R cer smd .01 µF ±5% X7R cer smd .1 µF ±5% X7R cer smd .01 µF ±5% X7R cer smd .1 µF ±5% X7R cer smd .1 µF ±5% X7R cer smd .01 µF ±5% X7R cer smd .1 µF ±5% X7R cer smd .1 µF ±5% X7R cer smd .01 µF ±5% X7R cer smd .01 µF ±5% X7R cer smd 22 µF 25V aluminum radial .1 µF ±5% X7R cer smd 2.2 µF 16V tantalum cer smd .1 µF ±5% X7R cer smd 1 µF 35V tantalum cer smd 6.8 µF 35V tantalum cer smd .1 µF ±5% X7R cer smd .001 µF ±5% NPO cer smd .1 µF ±5% X7R cer smd .1 µF ±5% X7R cer smd 510-3609-104 510-4075-152 510-3602-222 510-3609-103 510-3609-103 510-3609-104 510-3609-103 510-3609-104 510-3609-103 510-3609-104 510-3609-103 510-3609-104 510-3609-104 510-3609-103 510-3609-104 510-3609-104 510-3609-103 510-3609-103 510-4425-220 510-3609-104 510-2625-229 510-3609-104 510-2628-109 510-2635-689 510-3609-104 510-3602-102 510-3609-104 510-3609-104 CR101 CR102 CR103 CR104 CR105 CR106 CR107 CR110 CR111 CR112 CR113 CR114 CR115 CR116 CR117 CR118 Switching diode SOT-23 Switching diode SOT-23 3A ultra-fast diode 18V zener ±5% cer smd 1A Schottky diode 1A Schottky diode Switching diode SOT-23 Switching diode SOT-23 Switching diode SOT-23 Switch diode SOT-23 5.1V zener SOT-23 1A Schottky diode 1A Schottky diode 1A Schottky diode 18V zener SOT-23 3A ultra-fast diode 523-1504-002 523-1504-002 523-1507-004 523-2026-180 523-0519-031 523-0519-031 523-1504-017 523-1504-002 523-1504-002 523-1504-017 523-2016-519 523-0519-031 523-0519-031 523-0519-031 523-2016-180 523-1507-004 Revised October 2002 Part No. 001-2008-204 Description 3A ultra-fast diode 18V zener SOT-23 Ultra-fast rectifier Switch diode SOT-23 1A Schottky diode 1A Schottky diode 1A Schottky diode Schottkey diode 20A Switch diode SOT-23 Ultra-fast rectifier 25A 400V SCR TO-220 1A Schottky diode 1A Schottky diode Schottkey diode 20A Switch diode SOT-23 1A Schottky diode 25A 400V SCR TO-220 3A ultra-fast diode Switching diode SOT-23 Switching diode SOT-23 Dual switching common cath 4.7V zener SOT-23 25A 400V SCR TO-220 Switch diode SOT-23 Switch diode SOT-23 8A 600V ultrafast diode 13V 1W zener SMT EP100 Ferrite bead EP101- 0.25” spade lug EP106 EP110- 0.25” spade lug EP112 8-20 Part No. 523-1507-004 523-2016-180 523-0019-024 523-1504-017 523-0519-031 523-0519-031 523-0519-031 523-0519-030 523-1504-017 523-0019-024 523-3021-001 523-0519-031 523-0519-031 523-0519-030 523-1504-017 523-0519-031 523-3021-001 523-1507-004 523-1504-002 523-1504-002 523-1504-022 523-2016-479 523-3021-001 523-1504-017 523-1504-017 523-0019-026 523-2026-130 517-2002-008 586-3502-021 586-3502-021 F 102 10A 250V fastblow AGC fuse FH102 Fuse clip 534-0003-036 534-1007-001 HW100 HW101 HW102 HW104 HW105 HW106 HW107 HW108 018-1007-051 018-1007-052 018-1007-053 018-1007-056 018-1007-057 018-1007-058 575-9076-122 575-9076-112 Cam 5 x 3.795 sil-pad 0.89 x 1.37 sil-pad 1.06 x 4.73 sil-pad 0.83 x 5 Teflon spacer 0.83” Teflon spacer 1.28” Teflon spacer 4-40 3/8” hex socket CPS 6-32 3/8” socket hoodcap PARTS LIST Power Supply (Cont’d) Ref No. Description Part No. HW109 HW110 HW111 HW112 HW113 HW114 HW115 HW120 HW800 HW801 HW802 HW803 HW804 HW805 HW806 HW809 HW810 HW811 HW812 HW813 J 101 J 102 J 800 6-32 machine panhead ZPS #4 x 0.046 shoulder washer #4 x 0.040 flat washer NPB #6 x 0.028 flat washer NPB #4 shakeproof washer #6 x 0.018 int lockwasher #4 spring washer TO-220 clamp Speed nut 10-32 x 0.375 CPS nut 6-32 x 0.094 nut 4-40 machine panhead ZPS 6-32 machine panhead ZPS 6-32 machine panhead ZPS Washer 6 x 0.018 lockwasher int. 3/8” cable clamp #10 split lock washer Snap rivet 0.157 dia. x 0.29 Connector mounting screw 2-pin friction header 2-pin friction header 2-pos lock receptacle #22 wire 575-1606-012 596-4504-008 596-2404-008 596-2406-010 596-1104-008 596-1106-009 596-9604-009 537-9055-051 537-0001-002 560-1110-012 560-1106-010 575-1604-010 575-1606-010 575-1606-016 596-2406-012 596-1106-009 572-0001-005 596-1310-010 574-9015-052 515-7141-215 515-9031-201 515-9031-201 515-9032-262 L 101 L 102 L 103 L 104 L 105 L 107 15 µH 30A DC inductor 20 µH 8A DC inductor 7.5 µH 8A DC inductor 10 µH 5A DC inductor 100 µH 1A DC inductor 300 µH 17A DC inductor 542-5010-005 542-5010-006 542-5010-008 542-5010-007 542-5010-012 542-5010-015 MP100 MP101 MP102 MP105 MP801 MP802 MP803 MP804 MP805 4.5” heat sink 2.8” heat sink 5.7” heat sink TO-202 spacer Main enclosure Top cover Handle Strain releif Fan finger guard 014-0771-130 014-0771-131 014-0771-133 017-2210-162 017-2210-165 017-2210-166 017-2139-202 016-2187-270 578-1000-001 NP800 Nameplate holder NP801 Nameplate label 015-0900-406 559-5861-161 PC001 PC board 035-2000-8107 Ref No. 8-21 Description Part No. Q 101 Q 102 Q 103 Q 104 Q 105 Q 106 Q 107 Q 108 Q 110 Q 111 Q 112 Q 114 Q 115 Q 116 Q 117 Q 118 Q 120 Q 121 Q 122 Q 123 Q 124 Q 125 Q 126 Q 127 Q 128 Q 129 Q 130 Q 131 Q 132 Q 133 Q 138 30A 500V N-chnl pwr module PNP switching Si NPN amp/sw SOT-23 PNP high current SOT-223 PNP switching Si NPN amp/sw SOT-23 PNP high current SOT-223 NPN high current SOT-223 Si NPN amp/sw SOT-23 Si NPN amp/sw SOT-23 Si NPN amp/sw SOT-23 PNP switching PNP high current SOT-223 14A 500V N-MOSFET PNP high current SOT-223 14A 500V N-MOSFET Si NPN amp/sw SOT-23 PNP 6A MJD42C PNP high current SOT-223 N-Chnl E-MOSFET SOT-23 PNP high current SOT-223 20A 200V N-MOSFET PNP switching Si NPN amp/sw SOT-23 PNP switching PNP high current SOT-223 N-Chnl E-MOSFET SOT-23 PNP high current SOT-223 20A 200V N-MOSFET PNP switching PNP switching 576-0006-354 576-0003-612 576-0003-600 576-0006-026 576-0003-612 576-0003-600 576-0006-026 576-0006-027 576-0003-600 576-0003-600 576-0003-600 576-0003-612 576-0006-026 576-0006-351 576-0006-026 576-0006-351 576-0003-600 576-0002-603 576-0006-026 576-0006-110 576-0006-026 576-0006-352 576-0003-612 576-0003-600 576-0003-612 576-0006-026 576-0006-110 576-0006-026 576-0006-352 576-0003-612 576-0003-612 R 101 R 102 R 103 R 104 R 105 R 106 R 107 R 108 R 109 R 110 R 111 R 112 330k ohm ±5% 1/8W smd 330k ohm ±5% 1/8W smd 240k ohm ±5% 1/8W smd 100k ohm ±5% 1/8W smd 330k ohm ±5% 1/8W smd 330k ohm ±5% 1/8W smd 330k ohm ±5% 1/8W smd 20k ohm ±5% 1/8W smd 20k ohm ±5% 1/8W smd 20k ohm ±5% 1/8W smd 220 ohm ±5% 1/8W smd 10 ohm ±5% 1/8W smd 569-0115-334 569-0115-334 569-0115-244 569-0115-104 569-0115-334 569-0115-334 569-0115-334 569-0175-203 569-0175-203 569-0175-203 569-0115-221 569-0115-100 Revised October 2002 Part No. 001-2008-204 PARTS LIST Power Supply (Cont’d) Ref No. R 113 R 114 R 115 R 116 R 117 R 118 R 119 R 120 R 121 R 122 R 123 R 124 R 125 R 126 R 127 R 128 R 129 R 130 R 131 R 132 R 133 R 134 R 135 R 136 R 137 R 138 R 139 R 140 R 141 R 142 R 143 R 144 R 146 R 148 R 149 R 150 R 151 R 152 R 153 R 154 R 155 R 156 R 157 R 158 R 159 Description 0.03 ohm 55W low ind wire-wd 0.03 ohm 55W low ind wire-wd 4.7k ohm ±5% 1/8W smd 36k ohm ±5% 1/8W smd 330 ohm ±5% 1/8W smd 18.2k ohm ±1% 1/8W smd 24.3k ohm ±1% 1/8W smd 20k ohm ±5% 1W smd 100k ohm ±1% 1/8W smd 100k ohm ±1% 1/8W smd 100k ohm ±1% 1/8W smd 100k ohm ±1% 1/8W smd 13 ohm ±1% 1/8W smd 10 ohm ±5% 1/8W smd 1.27k ohm ±1% 1/8W smd 51 ohm ±5% 1W smd 36k ohm ±5% 1/8W smd 100k ohm ±5% 1/8W smd 36k ohm ±5% 1/8W smd 10k ohm ±5% 1/8W smd 100k ohm ±5% 1/8W smd 20k ohm ±5% 1/8W smd 13k ohm ±1% 1/8W smd 100k ohm ±5% 1/8W smd 1M ohm ±5% 1/8W smd 2.26k ohm ±1% 1/8W smd 2.26k ohm ±1% 1/8W smd 15k ohm ±1% 1/8W smd 10k ohm ±5% 1/8W smd 560k ohm ±5% 1/8W smd 3k ohm ±5% 1/8W smd 25.5k ohm ±1% 1/8W smd 100 ohm ±5% 1/8W smd 4.7k ohm ±5% 1/8W smd 1k ohm ±5% 1/8W smd 2k ohm ±5% 1/8W smd 20k ohm ±5% 1W smd 4.7k ohm ±5% 1/8W smd 100 ohm ±5% 1/8W smd 10k ohm ±5% 1/8W smd 36k ohm ±5% 1/8W smd 1k ohm ±5% 1/8W smd 20k ohm ±5% 1/8W smd 15k ohm ±5% 1/8W smd 20 ohm ±5% 1/8W smd Revised October 2002 Part No. 001-2008-204 Part No. Ref No. 569-4151-307 569-4151-307 569-0115-472 569-0115-363 569-0115-331 569-0111-426 569-0111-438 569-0175-203 569-0111-501 569-0111-501 569-0111-501 569-0111-501 569-0111-112 562-0115-100 569-0111-311 569-0175-510 569-0115-363 569-0115-104 569-0115-363 569-0115-103 569-0115-104 569-0115-203 569-0111-412 569-0115-104 569-0115-105 569-0111-335 569-0111-335 569-0111-418 569-0115-103 569-0115-564 569-0115-302 569-0111-440 569-0115-101 569-0115-472 569-0115-102 569-0115-202 569-0175-203 569-0115-472 569-0115-101 569-0115-103 569-0115-363 569-0115-102 569-0115-203 569-0115-153 569-0115-200 R 160 R 161 R 162 R 163 R 164 R 165 R 166 R 167 R 168 R 169 R 170 R 171 R 172 R 173 R 174 R 175 R 176 R 178 R 179 R 180 R 181 R 182 R 183 R 184 R 185 R 186 R 187 R 188 R 189 R 190 R 191 R 192 R 193 R 194 R 195 R 196 R 197 R 198 R 199 R 200 R 201 R 202 R 203 R 204 R 205 8-22 Description 470 ohm ±5% 1/8W smd 20 ohm ±5% 1/8W smd Zero ohm ±5% 1/8W smd 20 ohm ±5% 1/8W smd 470 ohm ±5% 1/8W smd 20 ohm ±5% 1/8W smd 10 ohm ±5% 1W smd 10 ohm ±5% 1W smd 10 ohm ±5% 1W smd 1k ohm ±5% 1/8W smd 820 ohm ±5% 1/8W smd 820 ohm ±5% 1/8W smd 100k ohm ±5% 1/8W smd 16.9k ohm ±1% 1/8W smd 1k ohm trim pot 1.8k ohm ±5% 1/8W smd 100 ohm ±5% 1/8W smd 2k ohm ±5% 1/8W smd 4.7k ohm ±5% 1/8W smd 7.5k ohm ±5% 1/8W smd 1k ohm ±5% 1/8W smd 75 ohm ±5% 1/8W smd 95.3k ohm ±1% 1/8W smd 357k ohm ±1% 1/8W smd 1k ohm ±5% 1/8W smd 10k ohm ±5% 1/8W smd 95.3k ohm ±1% 1/8W smd 10k ohm ±1% 1/8W smd 6.81k ohm ±1% 1/8W smd 1k ohm ±5% 1/8W smd 3.3k ohm ±5% 1/8W smd 8.2k ohm ±5% 1/8W smd 8.2k ohm ±5% 1/8W smd 8.2k ohm ±5% 1/8W smd 8.2k ohm ±5% 1/8W smd 8.2k ohm ±5% 1/8W smd 10k ohm ±5% 1/8W smd 18 ohm ±5% 1/8W smd 18 ohm ±5% 1/8W smd 18 ohm ±5% 1/8W smd 180 ohm ±5% 1/8W smd 20k ohm ±5% 1/8W smd 2k ohm ±5% 1/8W smd 2k ohm ±5% 1W smd 10 ohm ±5% 1/8W smd Part No. 569-0115-471 569-0115-200 569-0115-001 569-0115-200 569-0115-471 569-0115-200 569-0175-100 569-0175-100 569-0175-100 569-0115-102 569-0115-821 569-0115-821 569-0115-104 569-0111-423 562-0110-102 569-0115-182 569-0115-101 569-0115-202 569-0115-472 569-0115-752 569-0115-102 569-0115-750 569-0111-495 569-0111-554 569-0115-102 569-0115-103 569-0111-495 569-0111-401 569-0111-381 569-0115-102 569-0115-332 569-0115-822 569-0115-822 569-0115-822 569-0115-822 569-0115-822 569-0115-103 569-0115-180 569-0115-180 569-0115-180 569-0115-181 569-0115-203 569-0115-202 569-0175-202 569-0115-100 PARTS LIST Power Supply (Cont’d) Ref No. R 206 R 207 R 208 R 209 R 210 R 211 R 212 R 213 R 214 R 215 R 216 R 217 R 218 R 219 R 220 R 221 R 222 R 223 R 224 R 225 R 226 R 227 R 228 R 229 R 230 R 231 R 232 R 233 R 234 R 235 R 236 R 237 R 238 R 240 R 241 R 242 R 243 R 244 R 245 R 246 R 247 R 249 R 250 R 251 R 252 Description 10 ohm ±5% 1/8W smd 180 ohm ±5% 1/8W smd 51 ohm ±5% 1/8W smd 820 ohm ±5% 1/8W smd 820 ohm ±5% 1/8W smd 12.4k ohm ±1% 1/8W smd 2.26k ohm ±1% 1/8W smd 200 ohm ±5% 1/8W smd 1k ohm ±5% 1/8W smd 6.2k ohm ±5% 1/8W smd 1k ohm single turn trimmer 1.2k ohm ±5% 1/8W smd 4.7k ohm ±5% 1/8W smd 470 ohm ±5% 1/8W smd 2k ohm ±1% 1/8W smd 36k ohm ±5% 1/8W smd Zero ohm ±5% 1/8W smd 13k ohm ±5% 1/8W smd Zero ohm ±5% 1/8W smd 68 ohm ±5% 1/8W smd 24 ohm ±5% 1/8W smd 180 ohm ±5% 1/8W smd 2k ohm ±1% 1/8W smd 820 ohm ±5% 1/8W smd 100 ohm ±5% 1/8W smd 51 ohm ±5% 1W smd 820 ohm ±5% 1/8W smd 3.3k ohm ±5% 1/8W smd 1k ohm ±5% 1/8W smd 18 ohm ±5% 1/8W smd 18 ohm ±5% 1/8W smd 18 ohm ±5% 1/8W smd 180 ohm ±5% 1/8W smd 2k ohm ±5% 1/8W smd 2k ohm ±5% 1W smd 10 ohm ±5% 1/8W smd 10 ohm ±5% 1/8W smd 180 ohm ±5% 1/8W smd 51 ohm ±5% 1/8W smd 200 ohm ±5% 1/8W smd 36 ohm ±5% 1/8W smd 3.4k ohm ±1% 1/8W smd 2.49k ohm ±1% 1/8W smd 200 ohm ±5% 1/8W smd 1k ohm ±5% 1/8W smd Part No. Ref No. 569-0115-100 569-0115-181 569-0115-510 569-0115-821 569-0115-821 569-0111-410 569-0111-335 569-0115-201 569-0115-102 569-0115-622 562-0112-102 569-0115-122 569-0115-472 569-0115-471 569-0111-330 569-0115-363 569-0115-001 569-0115-133 569-0115-001 569-0115-680 569-0115-240 569-0115-181 569-0111-330 569-0115-821 569-0115-101 569-0175-510 569-0115-821 569-0115-332 569-0115-102 569-0115-180 569-0115-180 569-0115-180 569-0115-181 569-0115-202 569-0175-202 569-0115-100 569-0115-100 569-0115-181 569-0115-510 569-0115-201 569-0115-360 569-0111-352 569-0111-339 569-0115-201 569-0115-102 R 253 R 254 R 255 R 256 R 257 R 258 R 259 R 260 R 261 R 262 R 263 R 264 R 265 R 266 R 267 R 268 R 269 R 270 R 271 R 272 R 273 R 274 R 275 R 276 R 277 R 278 R 279 R 280 R 281 R 284 R 285 R 286 R 287 R 302 R 303 R 306 R 307 R 308 R 309 R 311 R 312 R 313 R 314 R 315 8-23 Description Part No. 4.7k ohm ±5% 1/8W smd 1k ohm single turn trimmer 4.3k ohm ±5% 1/8W smd 2k ohm ±1% 1/8W smd 10k ohm ±5% 1/8W smd 36k ohm ±5% 1/8W smd 13k ohm ±5% 1/8W smd 68 ohm ±5% 1/8W smd 24 ohm ±5% 1/8W smd 29.4k ohm ±1% 1/8W smd 2.49k ohm ±1% 1/8W smd 2k ohm ±1% 1/8W smd 3.3k ohm ±5% 1/8W smd 1k ohm ±5% 1/8W smd 430 ohm ±5% 1/8W smd 4.7k ohm ±5% 1/8W smd 360 ohm ±5% 1/8W smd 33k ohm ±5% 1/8W smd 3.3k ohm ±5% 1/8W smd 51 ohm ±5% 1W smd 1k ohm ±5% 1/8W smd 1k ohm ±5% 1/8W smd 20k ohm ±5% 1/8W smd 10k ohm ±5% 1/8W smd 10k ohm ±5% 1/8W smd 10k ohm ±5% 1/8W smd 10k ohm ±5% 1/8W smd 75 ohm ±5% 1/8W smd 470 ohm ±5% 1/8W smd 3.4k ohm ±1% 1/8W smd 2.49k ohm ±1% 1/8W smd 1k ohm ±5% 1/8W smd 200 ohm ±5% 1/8W smd 20k ohm ±5% 1/8W smd 200 ohm ±5% 1/8W smd 20k ohm ±5% 1/8W smd Zero ohm ±5% 1/8W smd Zero ohm ±5% 1/8W smd Zero ohm ±5% 1/8W smd 100k ohm ±1% 1/8W smd 100k ohm ±1% 1/8W smd 100k ohm ±1% 1/8W smd 100k ohm ±1% 1/8W smd 820 ohm ±5% 1/8W smd 569-0115-472 562-0112-102 569-0115-432 569-0111-330 569-0115-103 569-0115-363 569-0115-133 569-0115-680 569-0115-240 569-0111-446 569-0111-339 569-0111-330 569-0115-332 569-0115-102 569-0115-431 569-0115-472 569-0115-361 569-0115-333 569-0115-332 569-0175-510 569-0115-102 569-0115-102 569-0115-203 569-0115-103 569-0115-103 569-0115-103 569-0115-103 569-0115-750 569-0115-471 569-0111-352 569-0111-339 569-0115-102 569-0115-201 569-0115-203 569-0115-201 569-0115-203 569-0115-001 569-0115-001 569-0115-001 569-0111-501 569-0111-501 569-0111-501 569-0111-501 569-0115-821 Revised October 2002 Part No. 001-2008-204 PARTS LIST Thermal Sensor Board Ref No. Description Battery Backup Kit Part No. RT101 8A 2.5 ohm NTC thermistor RT102 8A 2.5 ohm NTC thermistor 569-3014-001 569-3014-001 T 101 T 105 T 106 T 107 T 108 T 109 0.5 line freq. bias transformer 100:1 current transformer 1:1 transformer 4.5:1 switch mode transformer 1:200 current transformer 1:200 current transformer 592-3041-006 592-3041-005 592-3041-003 592-3041-001 592-3041-002 592-3041-002 U 102 U 104 U 105 U 106 U 107 U 108 U 109 U 110 U 111 U 112 U 113 U 114 U 115 U 116 U 117 U 118 U 119 U 120 U 121 U 122 PFC/PWN combo Quad 2-in AND SOIC HC08 5V regulator LM78L05ABD 5V regulator LM78L05ABD Opto-isolator surface mt Opto-isolator Programmable TL431AID Quad op amp LMC660 SOIC Adj volt reg full temp LM317T PWM current mode ML4823 PWM current mode ML4823 5V 3A regulator power supply Programmable TL431AID Programmable TL431AID Programmable TL431AID Programmable TL431AID Opto-isolator SOIC-8 Opto-isolator SOIC-8 Programmable volt TL431AID Opto-isolator SOIC-8 544-2002-039 544-3766-008 544-2603-039 544-2603-039 544-9022-001 544-2010-005 544-2003-097 544-2020-020 544-2003-094 544-2002-034 544-2002-034 544-2003-098 544-2003-097 544-2003-097 544-2003-097 544-2003-097 544-2010-006 544-2010-006 544-2003-097 544-2010-006 Ref No. Thermal sensor board assem .1 µF 10% X7R chip 48 mil edge clip, short 48 mil edge clip, short 48 mil edge clip, short Thermal sensor board Temp sensor LM-35 SO-8 1 µF 275V X2 class capacitor 510-1024-105 CR001 EP006 F 001 FH001 600V 35A rectifier bridge 1/2” tubing 15A 250V ceramic body Fuse clip 523-4004-025 042-0241-557 534-0003-045 534-1007-001 HW001 HW002 HW003 HW004 HW005 HW007 #10 shakeproof washer 4-40 machine panhead ZPS 9/16” ID rubber grommet 10-32 machine panhead ZPS #4 shakeproof washer Heatsink Grafoil TO-15 596-1110-012 575-1604-016 574-0002-004 575-1610-016 596-1104-008 018-1007-055 J 001 AC power cord connector 515-0028-008 L 001 L 002 MP001 PC001 1 µH 10A coil 4.2 µH 10A coil Filter bracket PC board 542-5010-010 542-5010-009 017-2210-167 035-2000-820 R 001 1M ohm ±5% 1/4W CF RV001 Metal oxide varistor RV002 Metal oxide varistor 569-0513-105 569-3503-001 569-3503-001 W 001 W 002 W 003 W 004 W 005 023-2000-825 023-2000-826 023-2000-827 023-2000-828 023-2000-829 .22 µF 275V AC ±2% .0022 µF ±2% Y2 .0022 µF ±2% Y2 Revised October 2002 Part No. 001-2008-204 Wire 1 assembly Wire 2 assembly Wire 3 assembly Wire 4 assembly Wire 5 assembly BATTERY BACK-UP KIT Part No. 023-2000-835 023-2000-841 510-3606-104 515-9034-004 515-9034-004 515-9034-004 035-2000-840 544-2032-003 A 001 A 002 C 101 C 103 C 104 C 105 C 106 C 107 C 109 C 110 C 111 AC FILTER BOARD Part No. 023-2000-820 C 001 C 003 C 004 Part No. C 005 THERMAL SENSOR BOARD Part No. 023-2000-840 A 001 C 001 J 001 J 002 J 003 PC001 U 001 Description 510-1024-224 510-1022-222 510-1022-222 8-24 Battery backup board assembly Battery backup cable assembly (see separate listing) .01 µF ±10% X7R chip 6.8 µF 35V tantalum cer smd .1 µF ±5% X7R cer smd 1000 µF 50Valuminum elect .1 µF ±5% X7R cer smd .1 µF ±5% X7R cer smd .1 µF ±5% X7R cer smd 6.8 µF 35V tantalum cer smd 1000 µF 50Valuminum elect 023-2000-830 023-2000-223 510-3606-103 510-2635-689 510-3609-104 510-4076-102 510-3609-104 510-3609-104 510-3609-104 510-2635-689 510-4076-102 PARTS LIST Battery Backup Kit (Cont’d) Ref No. Description Part No. Ref No. HW106 HW107 HW108 HW800 #10 shakeproof washer 4 x 0.46 shoulder washer 10-32 x 0.375 CPS Speed nut 596-1110-012 596-4504-008 560-1110-012 537-0001-002 J 100 K 101 L 101 MP100 MP101 NP100 NP800 NP801 2-pin lock receptacle Single pole 24V relay 70 µH 3A Toroid inductor Bracket Terminal cover Max input 28.5V Bat/Backup Nameplate holder Nameplate 515-9032-232 567-0031-001 542-5010-014 017-2210-169 032-0758-050 559-5861-166 015-0900-406 559-5861-161 C 112 C 113 C 114 C 115 C 118 C 119 C 124 C 125 C 126 C 127 C 128 C 129 C 130 C 131 C 132 C 133 C 134 .1 µF ±5% X7R cer smd 1 µF 35V tantalum cer smd .1 µF ±5% X7R cer smd .1 µF ±5% X7R cer smd 1 µF ±10% 100V polyester 220 µF 25V aluminum radial 1 µF 35V tantalum cer smd .1 µF ±5% X7R cer smd .1 µF ±5% X7R cer smd .1 µF ±5% X7R cer smd .01 µF ±10% X7R cer smd .1 µF ±10% X7R cer smd .01 µF ±10% X7R cer smd .1 µF ±10% X7R cer smd .01 µF ±10% X7R cer smd .1 µF ±10% X7R cer smd .01 µF ±10% X7R cer smd 510-3609-104 510-2628-109 510-3609-104 510-3609-104 510-1031-105 510-4225-221 510-2628-109 510-3609-104 510-3609-104 510-3606-104 510-3606-103 510-3606-104 510-3606-103 510-3606-104 510-3606-103 510-3606-104 510-3606-103 CR101 CR102 CR103 CR104 CR105 CR109 CR111 CR113 CR114 CR115 CR116 CR117 CR118 Red LED right angle PC mt 3A ultra-fast diode 12V zener diode 18V ±5% zener SMT Red LED right angle PC mt 8A 600V ultra-fast diode Green LED rt angle PC mt Switching diode SOT-23 3A ultra-fast diode Switching diode SOT-23 3A ultra-fast diode 13V 1W zener SMT 18V ±5% zener SMT 549-4001-035 523-1507-004 523-2016-120 523-2026-180 549-4001-035 523-0019-026 549-4001-037 523-1504-002 523-1507-004 523-1504-002 523-1507-004 523-2026-130 523-2026-180 EP100 EP101 EP102 EP103 Heat sink insulator TO-220 Copper terminal lug Copper terminal lug Copper terminal lug 574-5005-060 586-0007-072 586-0007-072 586-0007-071 F 101 4A resettable polyfuse 534-0020-001 HW100 HW101 HW102 HW103 HW104 HW105 4-40 machine panhead ZPS 6-32 machine panhead ZPS 4 x 0.04 flat washer 6 x 0.018 int lockwasher #4 shakeproof washer 10-32 machine panhead ZPS 575-1604-012 575-1606-008 596-2404-008 596-1106-009 596-1104-008 575-1610-012 8-25 Description Part No. PC001 PC board 035-2000-830 Q 101 Q 102 Q 103 Q 104 Q 105 PNP high current SOT-223 PNP high current SOT-223 N-channel E-MOSFET PNP TO-220 ISO PNP high current SOT-223 576-0006-026 576-0006-026 576-0006-110 576-0002-057 576-0006-026 R 101 R 102 R 103 R 104 R 105 R 106 R 107 R 108 R 109 R 110 R 111 R 112 R 112 R 115 R 116 R 117 R 118 R 119 R 120 R 121 R 122 R 123 R 124 4.7k ohm ±5% 1/8W smd 330 ohm ±5% 1/8W smd 2k ohm ±5% 1/8W smd 2k ohm ±5% 1/8W smd 2k ohm ±5% 1/8W smd 2k ohm ±5% 1W smd 1k ohm ±5% 1/8W smd 2k ohm ±5% 1/8W smd 2k ohm ±5% 1/8W smd 2k ohm ±5% 1/8W smd 51 ohm ±5% 1W smd 7.5k ohm ±1% 1/8W smd 1k ohm ±1% 1/8W smd 470 ohm ±5% 1W smd 47 ohm ±5% 1/8W smd 3.3k ohm ±5% 1/8W smd 10.5k ohm ±1% 1/8W smd 1k ohm ±1% 1/8W smd 1k ohm ±1% 1/8W smd 62k ohm ±5% 1/8W smd 4.7k ohm ±5% 1/8W smd 10k ohm ±5% 1/8W smd 10k ohm ±5% 1/8W smd 569-0115-472 569-0115-331 569-0115-202 569-0115-202 569-0115-202 569-0175-202 569-0115-102 569-0115-202 569-0115-202 569-0115-202 569-0175-510 569-0111-385 569-0111-301 569-0175-471 569-0115-470 569-0115-332 569-0111-403 569-0111-301 569-0111-301 569-0115-623 569-0115-472 569-0115-103 569-0115-103 Revised October 2002 Part No. 001-2008-204 PARTS LIST Battery Backup Kit (Cont’d) Ref No. Description Part No. R 125 R 126 R 127 R 128 R 129 R 130 R 136 R 137 R 138 R 139 R 140 R 141 R 142 R 143 R 144 R 145 R 146 R 147 R 148 R 149 R 150 R 151 R 152 R 153 R 154 R 155 R 156 R 157 R 158 R 159 R 160 R 165 1k ohm ±1% 1/8W smd 42.2k ohm ±1% 1/8W smd 82.5k ohm ±1% 1/8W smd 10k ohm ±5% 1/8W smd 20k ohm ±5% 1/8W smd 33k ohm ±5% 1/8W smd 3.3k ohm ±5% 1W smd 3.3k ohm ±5% 1W smd 240 ohm ±5% 1/8W smd 3.3k ohm ±5% 1W smd 1k ohm single turn trimmer Zero ohm ±5% 1/8W smd 10k ohm ±5% 1/8W smd 2k ohm ±5% 1W smd 15k ohm ±5% 1/8W smd 15k ohm ±5% 1/8W smd 3.9k ohm ±5% 1/8W smd 10k ohm ±5% 1/8W smd 15k ohm ±5% 1/8W smd 82k ohm ±5% 1/8W smd 10k ohm ±5% 1/8W smd 100 ohm ±5% 1/8W smd 75 ohm ±5% 1/8W smd 100k ohm ±5% 1/8W smd 300k ohm ±5% 1/8W smd 1k ohm ±5% 1/8W smd 10k ohm ±5% 1/8W smd 15k ohm ±1% 1/8W smd 1k ohm ±1% 1/8W smd 180k ohm ±5% 1/8W smd 10k ohm ±5% 1/8W smd 2k ohm ±5% 1W smd 569-0111-301 569-0111-461 569-0111-489 569-0115-103 569-0115-203 569-0115-333 569-0175-332 569-0175-332 569-0115-241 569-0175-332 562-0112-102 569-0115-001 569-0115-103 569-0175-202 569-0115-153 569-0115-153 569-0115-392 569-0115-103 569-0115-153 569-0115-823 569-0115-103 569-0115-101 569-0115-750 569-0115-104 569-0115-304 569-0115-102 569-0115-103 569-0111-418 569-0111-301 569-0115-184 569-0115-103 569-0175-202 S 101 Toggle switch on/on rt angle 583-0006-014 U 101 U 102 U 103 U 104 U 105 U 106 U 107 Quad comparator 2901 Programmable voltage reg Programmable voltage reg Dual op amp SO-8 Dual op amp SO-8 Temp sensor LM-35 SO-8 Full temp adjustable LM317T 544-2025-011 544-2003-097 544-2003-097 544-2019-004 544-2019-004 544-2032-003 544-2003-094 W 101 Green wire assembly W 102 Red wire assembly Revised October 2002 Part No. 001-2008-204 Main Processor Card (MPC) Ref No. Description W 103 Black wire assembly W 104 Orange wire assembly Part No. 023-2000-838 023-2000-839 10-FT BATTERY BACKUP CABLE ASSY Part No. 023-2000-223 A 001 Thermal sensor assembly EP 001 Ring terminal, 1/4” 8 AWG EP 004 1/4” heat shrink tubing EP 004 Contact, power connector EP 008 3/8” heat shrink tubing EP 011 1/2” tubing F 001 Fuse, 30A 32V AGU-30 F 003 Fuse, 30A 32V AGU-30 FH 001 Fuseholder HW 004 5/8”split loom wire guard W 001 Wire, #8 red W 003 Wire, #8 black 023-2000-260 586-0001-028 042-0241-555 515-9033-006 042-0241-556 042-0241-557 534-0008-300 534-0008-300 534-1004-022 537-9057-105 597-7020-802 597-7020-800 A 801 A 802 023-2000-810 023-2000-803 515-9012-284 515-9012-291 Main board assembly Wire harness assembly includes: Power socket Signal socket MAIN PROCESSOR CARD (MPC) Part No. 023-2000-310 C 001 C 002 C 004 C 005 C 006 C 007 C 008 C 009 C 010 C 011 C 012 C 013 C 014 C 015 C 016 C 017 C 018 C 019 C 020 023-2000-836 023-2000-837 8-26 10 pF ±5% NPO 1206 chip 20 pF ±5% NPO 1206 chip .01 µF ±10% X7R chip .01 µF ±10% X7R chip .01 µF ±10% X7R chip .01 µF ±10% X7R chip 10 pF ±5% NPO 1206 chip .01 µF ±10% X7R chip .01 µF ±10% X7R chip .01 µF ±10% X7R chip .01 µF ±10% X7R chip 20 pF ±5% NPO 1206 chip 10 µF 16V tantalum smd .01 µF ±10% X7R chip .01 µF ±10% X7R chip 47 µF 25V electrolytic radial 47 µF 25V electrolytic radial 62 pF ±5% NPO 1206 chip .1 µF ±10% X7R chip 510-3602-100 510-3602-200 510-3606-103 510-3606-103 510-3606-103 510-3606-103 510-3602-100 510-3606-103 510-3606-103 510-3606-103 510-3606-103 510-3602-200 510-2625-100 510-3606-103 510-3606-103 510-4425-470 510-4425-470 510-3602-620 510-3606-104 PARTS LIST Main Processor Card (Cont’d) Ref No. Description Part No. C 021 C 022 C 023 C 024 C 025 C 026 C 027 C 028 C 029 C 030 C 031 C 032 .1 µF ±10% X7R chip .1 µF ±10% X7R chip .1 µF ±10% X7R chip 10 µF 16V tantalum smd 10 µF 16V tantalum smd .01 µF ±10% X7R chip 10 µF 16V tantalum smd 10 µF 16V tantalum smd 62 pF ±5% NPO 1206 chip .01 µF ±10% X7R chip .01 µF ±10% X7R chip .01 µF ±10% X7R chip 510-3606-104 510-3606-104 510-3606-104 510-2625-100 510-2625-100 510-3606-103 510-2625-100 510-2625-100 510-3602-620 510-3606-103 510-3606-103 510-3606-103 CR001 CR002 CR003 CR004 CR005 Green LED submin radial Yellow LED submin radial Red LED subminiature radial Red LED subminiature radial Yellow LED submin radial 549-4001-122 549-4001-121 549-4001-120 549-4001-120 549-4001-121 DS001 7-segment display .3" green 549-4002-020 EP001 EP002 EP003 EP004 018-1080-001 018-1080-001 018-1080-001 018-1080-001 Crystal pin insulator Crystal pin insulator Crystal pin insulator Crystal pin insulator HW001 Panel fastener HW002 Card injector/ext nylon pull 537-0011-031 537-9057-020 J 001 J 002 J 003 J 004 J 005 J 006 8-cond modular jack PC mt 3-pin single inline header 14-pin double row header 6-pin double row header 3-pin single inline header 3-pin single inline header 515-2006-040 515-7100-003 515-7101-407 515-7101-403 515-7100-003 515-7100-003 P 001 P 002 P 003 P 004 P 005 P 006 64-pin DIN male right angle 2-pos shorting socket 2-pos shorting socket 2-pos shorting socket 2-pos shorting socket 2-pos shorting socket 515-7082-101 515-5010-001 515-5010-001 515-5010-001 515-5010-001 515-5010-001 PC310 PC board Ref No. 035-2000-310 8-27 Description Part No. Q 002 Q 003 PNP switching SOT-23 NPN gen purp SOT-23 576-0003-612 576-0001-300 R 001 R 002 R 003 R 004 R 005 R 006 R 007 R 008 R 009 R 010 R 011 R 012 R 013 R 014 R 015 R 016 R 017 R 018 R 019 R 020 R 021 R 022 R 023 R 024 R 025 R 026 R 027 R 028 R 029 R 030 R 031 R 032 R 033 R 034 R 035 R 038 R 039 R 040 10M ohm ±5% 1206 smd 2.2k ohm ±5% 1206 smd Zero ohm ±5% 1206 smd 2k ohm ±5% 1206 smd 150 ohm ±5% 1206 smd 200 ohm ±5% 1206 smd 1.2k ohm ±5% 1/4W CF 1.2k ohm ±5% 1/4W CF 1.2k ohm ±5% 1/4W CF 200 ohm ±5% 1206 smd 1.2k ohm ±5% 1/4W CF 10k ohm ±5% 1206 smd 150 ohm ±5% 1206 smd 10k ohm ±5% 1206 smd 10k ohm ±5% 1206 smd 10k ohm ±5% 1206 smd 2.2k ohm ±5% 1206 smd 2.2k ohm ±5% 1206 smd 2.2k ohm ±5% 1206 smd 2.2k ohm ±5% 1206 smd 100k ohm ±5% 1206 smd 10k ohm ±5% 1206 smd 4.7k ohm ±5% 1206 smd 4.7k ohm ±5% 1206 smd 10k ohm ±5% 1206 smd 10k ohm ±5% 1206 smd 10k ohm ±5% 1206 smd 4.7k ohm ±5% 1206 smd 10k ohm ±5% 1206 smd 10k ohm ±5% 1206 smd 10k ohm ±5% 1206 smd 1k ohm ±5% 1206 smd 1k ohm ±5% 1206 smd 10k ohm ±5% 1206 smd 3.9k ohm ±5% 1206 smd 20k ohm ±5% 1206 smd 270k ohm ±5% 1206 smd 15 ohm 1W smd 569-0115-106 569-0115-222 569-0115-001 569-0115-202 569-0115-151 569-0115-201 569-0115-122 569-0115-122 569-0115-122 569-0115-201 569-0115-122 569-0115-103 569-0115-151 569-0115-103 569-0115-103 569-0115-103 569-0115-222 569-0115-222 569-0115-222 569-0115-222 569-0115-104 569-0115-103 569-0115-472 569-0115-472 569-0115-103 569-0115-103 569-0115-103 569-0115-472 569-0115-103 569-0115-103 569-0115-103 569-0115-102 569-0115-102 569-0115-103 569-0115-392 569-0115-203 569-0115-274 569-0175-150 S 001 S 002 S 003 Push-button momentary sw 8-pos DIP switch 4-pos DIP switch 583-4005-002 583-5002-008 583-5002-004 Revised October 2002 Part No. 001-2008-204 PARTS LIST Main Processor Card (Cont’d) Ref No. Description Main Audio Card (MAC) Part No. Ref No. Z 002 U 001 U 002 U 003 U 004 U 005 U 006 U 007 U 008 U 009 U 010 U 011 U 012 U 013 U 014 U 015 U 016 U 017 U 018 U 020 U 021 U 022 U 023 U 024 U 025 U 026 U 027 U 028 U 030 U 031 U 032 8k x 8 CMOS static RAM Hex inverter SOIC 74HC04 1 of 8 demux 74HC138 1 of 8 demux 74HC138 1 of 16 demux SOIC 74HC154 Quad 2-input OR 74HC32 Quad 2-input OR 74HC32 D-latch non-inv 74HC573 9 bit x 64 word FIFO DIP-28 9 bit x 64 word FIFO DIP-28 12V regulator TO-92 78L12 12V regulator TO-92 78L12 8k ROM masked DIP-40 8052 HSDB Multi-Net software Hex open drain buffer SO-14 Driver/receiver RS232C/v28 Micro monitor SO-8 DS1232 32 x 8 SCRAM SO-28 CMOS Quad 2-input NAND 74HC00 7-stage binary cntr SOIC 4024 Prog comm intfc 82C51 Differential bus xcvr 65176 Differential bus xcvr 65176 MPC boot code BCD 7-latch DIP-16 14495 CPU v25 PLCC-84 7032 EEPROM PLCC32R 28C64 Hex inverter Schmitt trigger Quad 2-input NOR gate Octal buffer/line driver 544-5001-109 544-3766-004 544-3766-138 544-3766-138 544-3766-154 544-3766-032 544-3766-032 544-3766-573 544-3764-703 544-3764-703 544-2003-032 544-2003-032 544-5010-948 023-9998-289 544-3716-906 544-2023-014 544-2003-085 544-5001-412 544-3766-000 544-3016-024 544-5001-319 544-2023-025 544-2023-025 023-9998-277 544-3014-495 544-5002-016 544-5002-412 544-3014-092 544-3014-002 544-3542-243 X 001 X 013 X 014 X 024 X 025 X 027 10-pos right angle IC socket 40-pin IC socket 28-pin IC socket 8-pin DIP socket 32-pin IC socket 84-pos PLCC socket 515-5008-270 515-5008-019 515-5008-018 515-5008-011 515-5008-108 515-5020-100 Y 001 Y 002 Y 003 Y 004 10 MHz crystal HC-18 11.059 MHz crystal 2.4576 MHz HC-18U 12 MHz mP crystal 521-0010-000 521-0011-059 521-0002-458 521-0012-000 Z 001 EMI suppression filter 532-3003-002 Revised October 2002 Part No. 001-2008-204 Description EMI suppression filter Part No. 532-3003-002 MAIN AUDIO CARD (MAC) Part No. 023-2000-320 8-28 A 301 Compandor option 023-2000-940 C 100 C 101 C 102 C 103 C 104 C 105 C 106 C 107 C 108 C 109 C 110 C 111 C 112 C 113 C 114 C 115 C 116 C 117 C 118 C 119 C 120 C 121 C 122 C 123 C 124 C 125 C 126 C 127 C 128 C 129 C 130 C 131 C 132 C 133 C 134 C 136 C 137 C 138 470 pF ±5% NPO 1206 chip .0022 µF ±10% X7R 1206 chip .001 µF ±2% NPO 1206 .1 µF ±10% X7R chip 100 pF ±2% NPO 1206 .033 µF ±5% X7R 1210 .068 µF ±5% X7R 1206 .022 µF ±5% X7R 1206 .1 µF ±5% X7R 1206 .1 µF ±5% X7R 1206 .022 µF ±5% X7R 1206 .022 µF ±5% X7R 1206 .01 µF ±5% X7R 1206 100 pF ±5% NPO 1206 chip 100 pF ±5% NPO 1206 chip 100 pF ±5% NPO 1206 chip .001 µF ±5% NPO 1206 .01 µF ±5% X7R 1206 .01 µF ±5% X7R 1206 .1 µF ±5% X7R 1206 .1 µF ±5% X7R 1206 .01 µF ±5% X7R 1206 .022 µF ±5% X7R 1206 .047 µF ±5% X7R 1206 .0068 µF ±10% X7R chip 680 pF ±2% NPO 1206 .01 µF ±2% NPO 1206 680 pF ±2% NPO 1206 .0033 µF ±2% NPO 1206 470 pF ±2% NPO 1206 470 pF ±2% NPO 1206 .0047 µF ±5% X7R 1206 .0056 µF ±2% NPO 1206 .0047 µF ±2% NPO 1206 20 pF ±5% NPO 1206 chip 100 pF ±5% NPO 1206 100 pF ±5% NPO 1206 .1 µF ±10% X7R chip 510-3602-471 510-3606-222 510-3616-102 510-3606-104 510-3616-101 510-3610-333 510-3609-683 510-3609-223 510-3609-104 510-3609-104 510-3609-223 510-3609-223 510-3609-103 510-3602-101 510-3602-101 510-3602-101 510-3602-102 510-3609-103 510-3609-103 510-3609-104 510-3609-104 510-3609-103 510-3609-223 510-3609-473 510-3606-682 510-3616-681 510-3617-103 510-3616-681 510-3616-332 510-3616-471 510-3616-471 510-3609-472 510-3617-562 510-3616-472 510-3602-200 510-3602-101 510-3602-101 510-3606-104 PARTS LIST Main Audio Card (Cont’d) Ref No. C 139 C 140 C 141 C 142 C 143 C 144 C 145 C 146 C 147 C 148 C 149 C 150 C 151 C 152 C 153 C 154 C 155 C 156 C 157 C 158 C 159 C 160 C 161 C 162 C 163 C 164 C 165 C 166 C 169 C 170 C 171 C 172 C 173 C 174 C 175 C 176 C 177 C 178 C 179 C 180 C 181 C 182 C 183 C 184 C 185 Description .1 µF ±10% X7R chip .1 µF ±10% X7R chip .1 µF ±10% X7R chip .01 µF ±5% X7R 1206 .022 µF ±5% X7R 1206 .047 µF ±10% X7R 1206 .0068 µF ±5% X7R 1206 390 pF ±5% NPO 1206 4700 pF ±2% NPO 1206 .01 µF ±2% NPO 1206 4700 pF ±2% NPO 1206 .022 µF ±5% X7R 1206 .1 µF ±10% X7R chip .1 µF ±10% X7R chip .1 µF ±10% X7R chip .1 µF ±10% X7R chip 15 pF ±5% NPO 1206 chip .1 µF ±10% X7R chip .1 µF ±10% X7R chip 10 µF 16V tantalum smd .1 µF ±10% X7R chip .1 µF ±10% X7R chip .1 µF ±10% X7R chip 20 pF ±5% NPO 1206 chip 20 pF ±5% NPO 1206 chip .001 µF ±2% NPO 1206 360 pF ±5% NPO 1206 15 pF ±5% NPO 1206 chip .1 µF ±10% X7R chip .01 µF ±10% X7R chip .01 µF ±10% X7R chip .01 µF ±10% X7R chip .01 µF ±10% X7R chip .01 µF ±10% X7R chip .01 µF ±10% X7R chip .01 µF ±10% X7R chip .01 µF ±10% X7R chip .01 µF ±10% X7R chip .01 µF ±10% X7R chip .01 µF ±10% X7R chip .01 µF ±10% X7R chip .01 µF ±10% X7R chip .01 µF ±10% X7R chip .01 µF ±10% X7R chip .01 µF ±10% X7R chip Part No. Ref No. 510-3606-104 510-3606-104 510-3606-104 510-3609-103 510-3609-223 510-3606-473 510-3609-682 510-3602-391 510-3616-472 510-3617-103 510-3616-472 510-3609-223 510-3606-104 510-3606-104 510-3606-104 510-3606-104 510-3602-150 510-3606-104 510-3606-104 510-2625-100 510-3606-104 510-3606-104 510-3606-104 510-3602-200 510-3602-200 510-3616-102 510-3602-361 510-3602-150 510-3606-104 510-3606-103 510-3606-103 510-3606-103 510-3606-103 510-3606-103 510-3606-103 510-3606-103 510-3606-103 510-3606-103 510-3606-103 510-3606-103 510-3606-103 510-3606-103 510-3606-103 510-3606-103 510-3606-103 C 186 C 187 C 188 C 189 C 190 C 191 C 192 C 193 C 194 C 195 C 196 C 197 C 198 C 199 C 200 C 201 C 202 C 203 C 204 C 205 C 206 C 207 C 208 C 209 C 210 C 211 C 212 C 213 C 214 C 215 C 216 C 217 C 218 C 219 C 220 C 221 C 222 C 223 C 224 C 225 C 226 C 227 C 228 C 229 C 230 8-29 Description .01 µF ±10% X7R chip .01 µF ±10% X7R chip .01 µF ±10% X7R chip .01 µF ±10% X7R chip .01 µF ±10% X7R chip .01 µF ±10% X7R chip .01 µF ±10% X7R chip .01 µF ±10% X7R chip .01 µF ±10% X7R chip .01 µF ±10% X7R chip .01 µF ±10% X7R chip .01 µF ±10% X7R chip .01 µF ±10% X7R chip .01 µF ±10% X7R chip .01 µF ±10% X7R chip .01 µF ±10% X7R chip .01 µF ±10% X7R chip .01 µF ±10% X7R chip .01 µF ±10% X7R chip .01 µF ±10% X7R chip .01 µF ±10% X7R chip 1 µF tantalum smd .01 µF ±10% X7R chip .01 µF ±10% X7R chip .01 µF ±10% X7R chip .01 µF ±10% X7R chip .01 µF ±10% X7R chip .01 µF ±10% X7R chip .01 µF ±10% X7R chip .01 µF ±10% X7R chip .01 µF ±10% X7R chip .01 µF ±10% X7R chip .01 µF ±10% X7R chip .01 µF ±10% X7R chip .01 µF ±10% X7R chip .01 µF ±10% X7R chip .01 µF ±10% X7R chip .01 µF ±10% X7R chip .01 µF ±10% X7R chip .01 µF ±10% X7R chip .01 µF ±10% X7R chip .01 µF ±10% X7R chip .01 µF ±10% X7R chip .01 µF ±10% X7R chip .01 µF ±10% X7R chip Part No. 510-3606-103 510-3606-103 510-3606-103 510-3606-103 510-3606-103 510-3606-103 510-3606-103 510-3606-103 510-3606-103 510-3606-103 510-3606-103 510-3606-103 510-3606-103 510-3606-103 510-3606-103 510-3606-103 510-3606-103 510-3606-103 510-3606-103 510-3606-103 510-3606-103 510-2625-109 510-3606-103 510-3606-103 510-3606-103 510-3606-103 510-3606-103 510-3606-103 510-3606-103 510-3606-103 510-3606-103 510-3606-103 510-3606-103 510-3606-103 510-3606-103 510-3606-103 510-3606-103 510-3606-103 510-3606-103 510-3606-103 510-3606-103 510-3606-103 510-3606-103 510-3606-103 510-3606-103 Revised October 2002 Part No. 001-2008-204 PARTS LIST Main Audio Card (Cont’d) Ref No. C 231 C 232 C 233 C 234 C 235 C 236 C 237 C 238 C 239 C 240 C 241 C 242 C 243 C 244 C 245 C 246 C 247 C 248 C 249 C 251 C 254 C 255 C 256 C 257 C 258 C 262 C 263 C 264 C 265 C 266 C 267 C 268 C 269 C 270 C 271 C 272 C 273 C 276 C 277 C 278 C 279 C 280 C 281 C 282 C 283 Description .01 µF ±10% X7R chip .01 µF ±10% X7R chip .01 µF ±10% X7R chip .01 µF ±10% X7R chip 1 µF tantalum smd .001 pF ±2% NPO 1206 .033 µF ±5% X7R 1210 .047 µF ±5% X7R 1206 .068 µF ±5% X7R 1206 1 µF tantalum smd 15 µF 20V tantalum smd 15 µF 20V tantalum smd 10 µF 35V axial low temp 10 µF 35V axial low temp 10 µF 35V axial low temp 10 µF 35V axial low temp .1 µF ±10% X7R chip 10 µF 16V tantalum smd .1 µF ±10% X7R chip 15 µF 20V tantalum smd .1 µF ±10% X7R 1206 47 µF 10V tantalum smd 15 µF 20V tantalum smd 47 µF 10V tantalum smd 47 µF 10V tantalum smd .01 µF ±10% X7R chip .01 µF ±10% X7R chip .01 µF ±10% X7R chip .01 µF ±10% X7R chip .01 µF ±10% X7R chip 47 µF 10V tantalum smd 47 µF 10V tantalum smd 47 µF 10V tantalum smd 47 µF 10V tantalum smd .01 µF ±10% X7R chip .01 µF ±10% X7R chip .01 µF ±10% X7R chip .0022 µF ±2% NPO 1206 .0047 µF ±2% NPO 1206 .0068 µF ±2% NPO 1206 .22 µF ±5% X7R 1210 .022 µF ±5% X7R 1206 820 pF ±2% NPO 1206 .1 µF ±10% X7R 1206 .1 µF ±10% X7R 1206 Revised October 2002 Part No. 001-2008-204 Part No. Ref No. 510-3606-103 510-3606-103 510-3606-103 510-3606-103 510-2625-109 510-3616-102 510-3610-333 510-3609-473 510-3609-683 510-2625-109 510-2626-150 510-2626-150 510-4235-100 510-4235-100 510-4235-100 510-4235-100 510-3606-104 510-2625-100 510-3606-104 510-2626-150 510-3606-104 510-2624-470 510-2626-150 510-2624-470 510-2624-470 510-3606-103 510-3606-103 510-3606-103 510-3606-103 510-3606-103 510-2624-470 510-2624-470 510-2624-470 510-2624-470 510-3606-103 510-3606-103 510-3606-103 510-3616-222 510-3616-472 510-3617-682 510-3610-224 510-3609-223 510-3616-821 510-3606-104 510-3606-104 8-30 Description Part No. C 284 C 285 C 286 C 287 C 288 C 289 C 290 C 291 C 292 C 293 C 294 C 295 C 296 C 297 C 298 C 299 C 300 C 301 C 302 C 303 C 304 C 305 C 306 C 307 220 µF 25V alum electrolytic 470 µF 25V alum electrolytic 10 µF tantalum smd 300 pF ±5% NPO 1206 300 pF ±5% NPO 1206 300 pF ±5% NPO 1206 300 pF ±5% NPO 1206 .1 µF ±5% X7R 1206 360 pF ±5% NPO 1206 68 pF ±5% NPO 1206 .1 µF ±5% X7R 1206 220 µF electrolytic aluminum 10 µF 16V tantalum smd .0039 µF ±2% NPO 1206 .0033 µF ±2% NPO 1206 .01 µF ±10% X7R chip .0056 µF ±2% NPO 1210 .0047 µF ±2% NPO 1206 .0033 µF ±2% NPO 1206 .0039 µF ±2% NPO 1206 .1 µF ±10% X7R 1206 chip 10 µF tantalum smd .1 µF ±10% X7R 1206 100 pF ±5% NPO 1206 510-4225-221 510-4064-471 510-2625-100 510-3602-301 510-3602-301 510-3602-301 510-3602-301 510-3609-104 510-3602-361 510-3602-680 510-3609-104 510-4325-221 510-2625-100 510-3616-392 510-3616-332 510-3606-103 510-3617-562 510-3616-472 510-3616-332 510-3616-392 510-3606-104 510-2625-100 510-3606-104 510-3602-101 CR100 CR101 CR102 CR103 CR104 CR105 CR106 CR107 CR108 CR109 CR110 CR111 CR112 CR113 CR114 CR117 CR118 CR119 CR120 Switching diode SOT-23 Dual switching diode SOT-23 Dual switching diode SOT-23 Dual switching diode SOT-23 Dual switching diode SOT-23 Dual switching diode SOT-23 Switching diode SOT-23 4.3V zener SOT-23 UHF/VHF band switch SOT UHF/VHF band switch SOT UHF/VHF band switch SOT 2.4V 1W zener 2.4V 1W zener 15V zener SOT-23 15V zener SOT-23 15V zener SOT-23 15V zener SOT-23 5.1V zener SOT-23 5.1V zener SOT-23 523-1504-002 523-1504-023 523-1504-023 523-1504-023 523-1504-023 523-1504-023 523-1504-002 523-2016-439 523-1504-012 523-1504-012 523-1504-012 523-2505-249 523-2505-249 523-2016-150 523-2016-150 523-2016-150 523-2016-150 523-2016-519 523-2016-519 PARTS LIST Main Audio Card (Cont’d) Ref No. Description Part No. EP100 Crystal pin insulator 018-1080-001 HW001 Panel fastener HW101 Card inj/ext nylon pull HW102 Rivet snap 0.142 dia 537-0011-031 537-9057-020 574-9015-050 J 100 J 101 J 102 J 103 J 104 J 105 J 106 J 301 105-2204-105 515-2002-011 515-2001-011 105-2203-101 515-2001-011 515-7100-003 515-7100-005 515-5006-041 Green horizontal tip jack .080 Speaker jack mini enclosed 3.6mm jack enclosed Black horiz tip jack .080 3.6mm jack enclosed 3-pin single inline header 5-pin single inline header Minisert closed bot socket MP001 Control knob 032-0792-010 P 100 P 101 P 102 P 106 P 107 515-7082-102 515-7082-101 515-5010-001 515-5010-001 515-5010-001 32-pin DIN male right angle 64-pin DIN male right angle 2-pos shorting socket 2-pos shorting socket 2-pos shorting socket PC200 PC board 035-2000-320 Q 101 Q 102 Si PNP SOT-23 2N3906 Si NPN SOT-23 2N3904 576-0003-657 576-0003-658 R 101 R 102 R 103 R 104 R 105 R 106 R 107 R 108 R 109 R 110 R 111 R 112 R 113 R 114 R 115 R 116 R 117 29.4k ohm ±1% 1206 smd 147k ohm ±1% 1206 smd 69.8k ohm ±1% 1206 smd 15k ohm ±1% 1206 smd 100 ohm ±1% 1206 smd 1.07M ohm ±1% 1206 smd 1.07M ohm ±1% 1206 smd 110 ohm ±1% 1206 smd 1.07M ohm ±1% 1206 smd 110 ohm ±1% 1206 smd 18.2k ohm ±1% 1206 smd 47k ohm ±5% 1206 smd 150k ohm ±5% 1206 smd 18k ohm ±5% 1206 smd 47k ohm ±5% 1206 smd 1.5k ohm ±5% 1206 smd 6.2k ohm ±5% 1206 smd 569-0111-446 569-0111-517 569-0111-482 569-0111-418 569-0111-201 569-0111-604 569-0111-604 569-0111-205 569-0111-604 569-0111-205 569-0111-426 569-0115-473 569-0115-154 569-0115-183 569-0115-473 569-0115-152 569-0115-622 Ref No. R 118 R 119 R 120 R 121 R 122 R 123 R 124 R 125 R 126 R 127 R 128 R 129 R 130 R 131 R 132 R 133 R 134 R 135 R 136 R 137 R 138 R 139 R 140 R 141 R 142 R 143 R 144 R 145 R 150 R 151 R 152 R 153 R 154 R 155 R 156 R 157 R 158 R 159 R 160 R 161 R 162 R 163 R 164 R 165 R 166 8-31 Description Part No. 12k ohm ±5% 1206 smd 47k ohm ±5% 1206 smd 10k ohm ±5% 1206 smd 47k ohm ±5% 1206 smd 10k ohm ±5% 1206 smd 330k ohm ±5% 1206 smd 1M ohm ±5% 1206 smd 100k ohm ±5% 1206 smd 100k ohm ±5% 1206 smd 470k ohm ±5% 1206 smd 100k ohm ±5% 1206 smd 47k ohm ±5% 1206 smd 100k ohm ±5% 1206 smd 56k ohm ±5% 1206 smd 56k ohm ±5% 1206 smd 100k ohm ±5% 1206 smd 100k ohm ±5% 1206 smd 47k ohm ±5% 1206 smd 10k ohm ±5% 1206 smd 121k ohm ±1% 1206 smd 121k ohm ±1% 1206 smd 35.7k ohm ±1% 1206 smd 27.4k ohm ±1% 1206 smd 22.6k ohm ±1% 1206 smd 17.4k ohm ±1% 1206 smd 3.3k ohm ±5% 1206 smd 1k ohm ±5% 1206 smd 150k ohm ±5% 1206 smd 86.6k ohm ±1% 1206 smd 43.2k ohm ±1% 1206 smd 22k ohm ±5% 1206 smd 43k ohm ±5% 1206 smd 43k ohm ±5% 1206 smd 82k ohm ±5% 1206 smd 82k ohm ±5% 1206 smd 82k ohm ±5% 1206 smd 82k ohm ±5% 1206 smd 2.74k ohm ±1% 1206 smd 1.1k ohm ±1% 1206 smd 3.01k ohm ±1% 1206 smd 18.2k ohm ±1% 1206 smd 100k ohm ±5% 1206 smd 100k ohm ±5% 1206 smd 47k ohm ±5% 1206 smd 56k ohm ±5% 1206 smd 569-0115-123 569-0115-473 569-0115-103 569-0115-473 569-0115-103 569-0115-334 569-0115-105 569-0115-104 569-0115-104 569-0115-474 569-0115-104 569-0115-473 569-0115-104 569-0115-563 569-0115-563 569-0115-104 569-0115-104 569-0115-473 569-0115-103 569-0111-509 569-0111-509 569-0111-454 569-0111-443 569-0111-435 569-0111-424 569-0115-332 569-0115-102 569-0115-154 569-0111-491 569-0111-462 569-0115-223 569-0115-433 569-0115-433 569-0115-823 569-0115-823 569-0115-823 569-0115-823 569-0111-343 569-0111-305 569-0111-347 569-0111-426 569-0115-104 569-0115-104 569-0115-473 569-0115-563 Revised October 2002 Part No. 001-2008-204 PARTS LIST Main Audio Card (Cont’d) Ref No. R 167 R 168 R 169 R 170 R 171 R 172 R 173 R 174 R 175 R 176 R 177 R 178 R 179 R 180 R 181 R 182 R 183 R 184 R 185 R 186 R 187 R 188 R 189 R 190 R 191 R 192 R 193 R 194 R 195 R 196 R 197 R 198 R 199 R 200 R 201 R 202 R 203 R 204 R 205 R 206 R 207 R 208 R 209 R 210 R 211 Description 56k ohm ±5% 1206 smd 2.2k ohm ±5% 1206 smd 54.9k ohm ±1% 1206 smd 1M ohm ±5% 1206 smd 10k ohm ±5% 1206 smd 10k ohm ±5% 1206 smd 430k ohm ±5% 1206 smd 160k ohm ±5% 1206 smd 4.3k ohm ±5% 1206 smd 6.8k ohm ±5% 1206 smd 100k ohm ±5% 1206 smd 100k ohm ±5% 1206 smd 300 ohm ±5% 1206 smd 300 ohm ±5% 1206 smd 100k ohm ±5% 1206 smd 100k ohm ±5% 1206 smd 300 ohm ±5% 1206 smd 300 ohm ±5% 1206 smd 75k ohm ±1% 1206 smd 75k ohm ±1% 1206 smd 75k ohm ±1% 1206 smd 75k ohm ±1% 1206 smd 300 ohm ±5% 1206 smd 300 ohm ±5% 1206 smd 75k ohm ±1% 1206 smd 75k ohm ±1% 1206 smd 75k ohm ±1% 1206 smd 75k ohm ±1% 1206 smd 300 ohm ±5% 1206 smd 300 ohm ±5% 1206 smd 1M ohm ±5% 1206 smd 10k ohm ±5% 1206 smd 100k ohm ±5% 1206 smd 2.2k ohm ±5% 1206 smd 270k ohm ±5% 1206 smd 1M ohm ±5% 1206 smd 10k ohm ±5% 1206 smd 47k ohm ±5% 1206 smd 7.5k ohm ±5% 1206 smd 10k ohm ±5% 1206 smd 10k ohm ±5% 1206 smd 10k ohm ±5% 1206 smd 10k ohm ±5% 1206 smd 10k ohm ±5% 1206 smd 100 ohm ±5% 1206 smd Revised October 2002 Part No. 001-2008-204 Part No. Ref No. 569-0115-563 569-0115-222 569-0111-472 569-0115-105 569-0115-103 569-0115-103 569-0115-434 569-0115-164 569-0115-432 569-0115-682 569-0115-104 569-0115-104 569-0115-301 569-0115-301 569-0115-104 569-0115-104 569-0115-301 569-0115-301 569-0111-485 569-0111-485 569-0111-485 569-0111-485 569-0115-301 569-0115-301 569-0111-485 569-0111-485 569-0111-485 569-0111-485 569-0115-301 569-0115-301 569-0115-105 569-0115-103 569-0115-104 569-0115-222 569-0115-274 569-0115-105 569-0115-103 569-0115-473 569-0115-752 569-0115-103 569-0115-103 569-0115-103 569-0115-103 569-0115-103 569-0115-101 R 212 R 213 R 214 R 215 R 216 R 217 R 218 R 219 R 220 R 222 R 223 R 225 R 226 R 227 R 228 R 229 R 230 R 231 R 232 R 233 R 234 R 235 R 236 R 237 R 238 R 239 R 240 R 241 R 242 R 243 R 244 R 247 R 248 R 249 R 250 R 251 R 252 R 253 R 254 R 256 R 257 R 258 R 259 R 260 R 261 8-32 Description 1k ohm ±5% 1206 smd 5.1k ohm ±5% 1206 smd 3.9k ohm ±5% 1206 smd 1k ohm ±5% 1206 smd 10k ohm ±5% 1206 smd 100 ohm ±5% 1206 smd 82k ohm ±5% 1206 smd 180k ohm ±5% 1206 smd 16k ohm ±5% 1206 smd 100k ohm ±5% 1206 smd 6.8k ohm ±5% 1206 smd 10k ohm ±5% 1206 smd 10k ohm ±5% 1206 smd 10k ohm ±5% 1206 smd 5.1k ohm ±1% 1206 smd 1k ohm ±5% 1206 smd 7.5k ohm ±5% 1206 smd 10k ohm ±5% 1206 smd 51 ohm ±5% 1W smd 100k ohm multi-turn pot 100k ohm multi-turn pot 100k ohm multi-turn pot 10k ohm Vol/Audio switch 100k ohm multi-turn pot 100k ohm multi-turn pot 100k ohm multi-turn pot 100k ohm multi-turn pot 100k ohm multi-turn pot 100k ohm multi-turn pot 100k ohm multi-turn pot 100k ohm multi-turn pot 54.9k ohm ±1% 1206 smd 120k ohm ±5% 1206 smd 36k ohm ±5% 1206 smd 150k ohm ±5% 1206 smd 51k ohm ±5% 1206 smd 43k ohm ±5% 1206 smd 390k ohm ±5% 1206 smd 47k ohm ±5% 1206 smd 36k ohm ±5% 1206 smd 36k ohm ±5% 1206 smd 2.2k ohm ±5% 1206 smd 10k ohm ±5% 1206 smd 47k ohm ±5% 1206 smd 270k ohm ±5% 1206 smd Part No. 569-0115-102 569-0115-512 569-0115-392 569-0115-102 569-0115-103 569-0115-101 569-0115-823 569-0115-184 569-0115-163 569-0115-104 569-0115-682 569-0115-103 569-0115-103 569-0115-103 569-0111-512 569-0115-102 569-0115-752 569-0115-103 569-0175-510 562-0110-104 562-0110-104 562-0110-104 562-0018-044 562-0110-104 562-0110-104 562-0110-104 562-0110-104 562-0110-104 562-0110-104 562-0110-104 562-0110-104 569-0111-472 569-0115-124 569-0115-363 569-0115-154 569-0115-513 569-0115-433 569-0115-394 569-0115-473 569-0115-363 569-0115-363 569-0115-222 569-0115-103 569-0115-473 569-0115-274 PARTS LIST Main Audio Card (Cont’d) Ref No. R 262 R 263 R 264 R 265 R 266 R 267 R 268 R 269 R 270 R 271 R 274 R 275 R 276 R 277 R 279 R 280 R 281 R 282 R 283 R 284 R 285 R 286 R 287 R 288 R 289 R 290 R 291 R 292 R 293 R 294 R 295 R 296 R 297 R 298 R 299 R 300 R 301 R 302 R 303 R 304 R 305 R 306 R 307 R 308 R 309 Description 2.2k ohm ±5% 1206 smd 10k ohm ±5% 1206 smd 10k ohm ±5% 1206 smd 2.2k ohm ±5% 1206 smd 10k ohm ±5% 1206 smd 2.2k ohm ±5% 1206 smd 36k ohm ±5% 1206 smd 36k ohm ±5% 1206 smd 39k ohm ±5% 1206 smd 180k ohm ±5% 1206 smd 36k ohm ±5% 1206 smd 36k ohm ±5% 1206 smd 18k ohm ±5% 1206 smd 5.1k ohm ±5% 1206 smd 150k ohm ±5% 1206 smd 150k ohm ±5% 1206 smd 1M ohm ±5% 1206 smd 10k ohm ±5% 1206 smd Zero ohm ±5% 1206 smd 10k ohm ±5% 1206 smd 2.2k ohm ±5% 1206 smd 75k ohm ±5% 1206 smd 100 ohm ±5% 1/4W CF 220 ohm ±5% 1206 smd 2.2 ohm ±10% 1206 smd 1 ohm ±10% 1206 smd 1k ohm ±5% 1206 smd 39 ohm ±5% 1206 smd 6.2k ohm ±5% 1206 smd 1k ohm ±5% 1206 smd 10k ohm ±5% 1206 smd 10k ohm ±5% 1206 smd 10k ohm ±5% 1206 smd 10k ohm ±5% 1206 smd 10k ohm ±5% 1206 smd 36k ohm ±5% 1206 smd 100k ohm multi-turn pot 36k ohm ±5% 1206 smd 240 ohm ±5% 1206 smd 27 ohm ±5% 1206 smd 100k ohm multi-turn pot 36k ohm ±5% 1206 smd 36k ohm ±5% 1206 smd 909k ohm ±1% 1206 smd 25.5k ohm ±1% 1206 smd Part No. Ref No. 569-0115-222 569-0115-103 569-0115-103 569-0115-222 569-0115-103 569-0115-222 569-0115-363 569-0115-363 569-0115-393 569-0115-184 569-0115-363 569-0115-363 569-0115-183 569-0115-512 569-0115-154 569-0115-154 569-0115-105 569-0115-103 569-0115-001 569-0115-103 569-0115-222 569-0115-753 569-0513-101 569-0115-221 569-0115-229 569-0115-109 569-0115-102 569-0115-390 569-0115-622 569-0115-102 569-0115-103 569-0115-103 569-0115-103 569-0115-103 569-0115-103 569-0115-363 562-0110-104 569-0115-363 569-0115-241 569-0115-270 562-0110-104 569-0115-363 569-0115-363 569-0111-593 569-0111-440 R 310 R 311 R 312 R 313 R 314 R 315 R 316 R 317 R 318 R 319 R 320 R 321 R 322 R 323 8-33 Description Part No. Zero ohm ±10% 1206 smd Zero ohm ±10% 1206 smd Zero ohm ±10% 1206 smd Zero ohm ±10% 1206 smd 43.2k ohm ±1% 1206 smd 86.6k ohm ±1% 1206 smd 25.5k ohm ±1% 1206 smd 909k ohm ±1% 1206 smd 10k ohm ±5% 1206 smd 10k ohm ±5% 1206 smd 180k ohm ±5% 1206 smd 100 ohm ±5% 1206 smd Zero ohm ±5% 1206 smd Zero ohm ±5% 1206 smd 569-0115-001 569-0115-001 569-0115-001 569-0115-001 569-0111-462 569-0111-491 569-0111-440 569-0111-593 569-0115-103 569-0115-103 569-0115-184 569-0115-101 569-0115-001 569-0115-001 RT100 10k ohm chip thermistor 569-3013-007 S 100 S 101 8-pos DIP switch 4-pos DIP switch 583-5002-008 583-5002-004 U 100 U 101 U 102 U 103 U 104 U 105 U 106 U 107 U 108 U 109 U 110 U 111 U 112 U 113 U 114 U 115 U 116 U 117 U 118 U 119 U 120 U 121 U 122 U 123 U 124 Quad 2-input NOR 544-3766-002 Hex inverter SOIC 74HC04 544-3766-004 1 of 8 demux 74HC138 544-3766-138 1 of 16 demux SOIC 74HC154 544-3766-154 D-latch non-inverting SOIC 544-3766-573 D-latch non-inverting SOIC 544-3766-573 D flip flop SOIC 74HC574 544-3766-574 D flip flop SOIC 74HC574 544-3766-574 D flip flop SOIC 74HC574 544-3766-574 Modem Bell 202 comp MX-614TN 544-3988-014 Modem Bell 202 comp MX-614TN 544-3988-014 EEPROM masked DIP-40 544-5010-948 Main Audio Card/LTR 023-9998-291 Quad analog sw SPST SO-16 544-3003-001 Quad analog sw SPST SO-16 544-3003-001 Quad analog sw SPST SO-16 544-3003-001 Quad analog sw SPST SO-16 544-3003-001 Quad analog sw SPST SO-16 544-3003-001 Quad analog sw SPST SO-16 544-3003-001 Micro monitor SO-8 DS1232 544-2003-085 Dual op amp SOIC LM2904 544-2019-004 Dual op amp SOIC LM2904 544-2019-004 Quad op amp SOIC MC3403 544-2020-008 Quad op amp SOIC MC3403 544-2020-008 Dual op amp SOIC LM2904 544-2019-004 Revised October 2002 Part No. 001-2008-204 PARTS LIST Main Audio Card (Cont’d) Ref No. Description Interface Alarm Card (IAC) Part No. U 125 U 126 U 127 U 128 U 129 U 130 U 131 U 132 U 133 U 135 U 136 U 149 U 151 U 153 U 154 U 155 U 156 U 157 U 158 U 159 U 160 U 161 U 162 U 163 U 164 U 165 U 166 U 167 Quad op amp SOIC MC3404 Quad op amp SOIC MC3404 Quad op amp SOIC MC3404 Quad op amp SOIC MC3404 Quad op amp SOIC MC3404 Dual op amp SOIC LM2904 Quad op amp SOIC MC3404 Audio amp 10W TO-220 1 of 16 demux SOIC 74HC154 Dual op amp SO-8 MC33178 +5V regulator SOIC 78L08 EEPOT 100k SOIC 9C104 EEPOT 100k SOIC 9C104 Quad analog sw SPST SO-16 Quad 2-in OR SOIC 74HC32 D flip flop SOIC 74HC574 D flip flop SOIC 74HC574 D flip flop SOIC 74HC574 Quad analog sw SOIC DG202 Quad analog sw SOIC DG202 9 bit x 64 word FIFO DIP-28 9 bit x 64 word FIFO DIP-28 Dr/Rcvr RS232C V.28 145406 Dual op amp SOIC LM2904 Dual op amp SOIC LM2904 Dual op amp SOIC LM2904 Dual op amp SO-8 MC33178 Quad op amp SOIC MC3404 544-2020-008 544-2020-008 544-2020-008 544-2020-008 544-2020-008 544-2019-004 544-2020-008 544-2006-013 544-3766-154 544-2019-018 544-2603-042 544-0004-209 544-0004-209 544-3003-001 544-3766-032 544-3766-574 544-3766-574 544-3766-574 544-3003-001 544-3003-001 544-3764-703 544-3764-703 544-2023-014 544-2019-004 544-2019-004 544-2019-004 544-2019-018 544-2020-008 X 111 X 112 40-pin IC socket 28-pin IC socket 515-5008-019 515-5008-018 Y 100 Y 101 2.4576 MHz crystal HC-18U 3.5795 MHz crystal 11.059 MHz crystal 521-0002-458 521-0003-579 521-0011-059 Z 100 Z 101 Z 102 EMI suppression filter EMI suppression filter EMI suppression filter 532-3003-002 532-3003-002 532-3003-002 Ref No. INTERFACE ALARM CARD Part No. 023-2000-350 C 500 C 501 C 502 .01 µF ±10% X7R chip .015 µF ±10% X7R chip .1 µF ±10% X7R 1210 Revised October 2002 Part No. 001-2008-204 510-3606-103 510-3606-153 510-3607-104 8-34 Description Part No. C 503 C 504 C 505 C 506 C 507 C 508 C 509 C 510 C 511 C 512 C 513 C 514 C 515 C 516 C 517 C 518 C 519 C 520 C 521 C 522 C 523 C 524 C 525 C 526 C 527 C 528 C 529 C 530 C 531 C 532 C 533 C 534 C 535 C 536 C 537 C 538 C 539 150 pF ±5% NPO 1206 chip 10 µF 16V tantalum smd 10 µF 16V tantalum smd 10 µF 16V tantalum smd 10 µF 16V tantalum smd 33 µF 10V tantalum smd 1 µF 16V tantalum smd 33 µF 10V tantalum smd .01 µF ±10% X7R chip .01 µF ±10% X7R chip .01 µF ±10% X7R chip .01 µF ±10% X7R chip .01 µF ±10% X7R chip .01 µF ±10% X7R chip .01 µF ±10% X7R chip .01 µF ±10% X7R chip .01 µF ±10% X7R chip .1 µF ±10% X7R chip .01 µF ±10% X7R chip 47 µF 25V electrolytic radial 47 µF 25V electrolytic radial 10 µFD 16V tantalum smd 10 µFD 16V tantalum smd 1 µF 16V tantalum smd .1 µF 35V tantalum smd .01 µF ±10% X7R chip .01 µF ±10% X7R chip 220 µF 25V aluminum radial .01 µF ±10% X7R chip 1000 µF 25V aluminum radial .01 µF ±10% X7R chip 100 pF ±5% NPO 1206 100 pF ±5% NPO 1206 .1 µF ±10% X7R 1210 .1 µF ±10% X7R 1210 .01 µF ±10% X7R chip .01 µF ±10% X7R chip 510-3602-151 510-2625-100 510-2625-100 510-2625-100 510-2625-100 510-2624-330 510-2625-109 510-2624-330 510-3606-103 510-3606-103 510-3606-103 510-3606-103 510-3606-103 510-3606-103 510-3606-103 510-3606-103 510-3606-103 510-3607-104 510-3606-103 510-4425-470 510-4425-470 510-2625-100 510-2625-100 510-2625-109 510-2628-108 510-3606-103 510-3606-103 510-4225-221 510-3606-103 510-4225-102 510-3606-103 510-3602-101 510-3602-101 510-3607-104 510-3607-104 510-3606-103 510-3606-103 CR500 CR501 CR502 CR503 CR504 CR505 CR506 Red LED submin radial Green LED submin radial Yellow LED submin radial Green LED submin radial Green LED submin radial Yellow LED submin radial Dual switch diode SOT-23 549-4001-120 549-4001-122 549-4001-121 549-4001-122 549-4001-122 549-4001-121 523-1504-023 PARTS LIST Interface Alarm Card (Cont’d) Ref No. Description Part No. CR507 CR508 CR509 CR510 CR511 CR512 CR513 CR522 CR523 CR524 CR525 CR526 CR527 CR528 CR529 CR530 CR531 CR532 CR533 CR534 CR535 CR536 CR537 CR540 Dual switch diode SOT-23 Dual switch diode SOT-23 Dual switch diode SOT-23 Dual switch diode SOT-23 Dual switch diode SOT-23 Dual switch diode SOT-23 Dual switch diode SOT-23 5.1V zener SOT-23 Green LED submin radial Green LED submin radial Green LED submin radial 200V 1.5A rectifier 1N4818 5.1V zener SOT-23 5.1V zener SOT-23 15V zener SOT-23 15V zener SOT-23 15V zener SOT-23 15V zener SOT-23 15V zener SOT-23 15V zener SOT-23 4.3V zener SOT-23 15V zener SOT-23 15V zener SOT-23 Rectifier diode 100V 6A 523-1504-023 523-1504-023 523-1504-023 523-1504-023 523-1504-023 523-1504-023 523-1504-023 523-2016-519 549-4001-122 549-4001-122 549-4001-122 523-0013-201 523-2016-519 523-2016-519 523-2016-150 523-2016-150 523-2016-150 523-2016-150 523-2016-150 523-2016-150 523-2016-439 523-2016-150 523-2016-150 523-0015-001 F 501 2A 250V submin fuse 534-0017-017 FH501 Fuse holder 534-1017-001 HW 001 Panel fastener .475 lg HW500 Card inj/ext nylon pull 537-0011-031 537-9057-020 J 500 J 501 J 502 J 503 J 504 J 505 J 506 Horizontal green tip jack .080 Horizontal black tip jack .080 Horizontal red tip jack .080 3-pin single inline header 3-pin single inline header 4-pin single inline header 2-pin single inline header 105-2204-105 105-2203-101 105-2202-101 515-7100-003 515-7100-003 515-7100-004 515-7100-002 K 500 K 501 K 502 K 503 12V SPDT 1A relay submin 12V SPDT 1A relay submin 12V SPDT 1A relay submin 12V SPDT 1A relay submin 567-2002-021 567-2002-021 567-2002-021 567-2002-021 Ref No. 8-35 Description Part No. L 501 100 µH 3A filter choke PC mount 542-5010-016 P 500 P 501 P 503 P 504 P 505 P 506 64-pin DIN male right angle 32-pin DIN male right angle 2-pos shorting socket 2-pos shorting socket 2-pos shorting socket 2-pos shorting socket 515-7082-101 515-7082-102 515-5010-001 515-5010-001 515-5010-001 515-5010-001 PC500 PC board 035-2000-350 Q 500 Q 501 Q 502 Q 503 Q 504 Q 505 Si NPN SOT-23 2N3904 Si NPN SOT-23 2N3904 Si NPN SOT-23 2N3904 Si NPN SOT-23 2N3904 NPN dig SOT-23F RN1404 NPN dig SOT-23F RN1404 576-0003-658 576-0003-658 576-0003-658 576-0003-658 576-0003-616 576-0003-616 R 500 R 501 R 502 R 503 R 504 R 505 R 506 R 507 R 508 R 509 R 510 R 511 R 512 R 513 R 514 R 515 R 516 R 517 R 518 R 519 R 520 R 521 R 522 R 523 R 524 R 525 R 526 4.7k ohm ±5% 1206 smd 4.7k ohm ±5% 1206 smd 430 ohm ±5% 1/4W CF 5.1k ohm ±5% 1206 smd 1k ohm ±5% 1206 smd 2k ohm ±5% 1206 smd 1k ohm ±5% 1206 smd 100k ohm ±5% 1206 smd 10k ohm ±1% 1206 smd 10k ohm ±1% 1206 smd 10k ohm ±5% 1206 smd 20k ohm ±5% 1206 smd 10k ohm ±5% 1206 smd 10k ohm ±5% 1206 smd 10k ohm ±5% 1206 smd 1k ohm ±5% 1206 smd 2.7k ohm ±5% 1/4W CF 2.7k ohm ±5% 1/4W CF 2.7k ohm ±5% 1/4W CF 2.7k ohm ±5% 1/4W CF 2.7k ohm ±5% 1/4W CF 4.7k ohm ±5% 1206 smd 10k ohm ±1% 1206 smd 10k ohm ±1% 1206 smd 4.7k ohm ±5% 1206 smd 10k ohm ±1% 1206 smd 10k ohm ±1% 1206 smd 569-0115-472 569-0115-472 569-0513-431 569-0115-512 569-0115-102 569-0115-202 569-0115-102 569-0115-104 569-0111-401 569-0111-401 569-0115-103 569-0115-203 569-0115-103 569-0115-103 569-0115-103 569-0115-102 569-0115-272 569-0115-272 569-0115-272 569-0115-272 569-0115-272 569-0115-472 569-0111-401 569-0111-401 569-0115-472 569-0111-401 569-0111-401 Revised October 2002 Part No. 001-2008-204 PARTS LIST Interface Alarm Card (Cont’d) Ref No. R 527 R 528 R 529 R 530 R 531 R 532 R 533 R 534 R 535 R 536 R 537 R 538 R 539 R 540 R 541 R 542 R 543 R 544 R 545 R 546 R 547 R 548 R 549 R 550 R 551 R 552 R 553 R 554 R 555 R 556 R 557 R 558 R 559 R 560 R 561 R 562 R 563 R 564 R 567 R 568 R 569 R 570 Description 4.7k ohm ±5% 1206 smd 1.2k ohm ±5% 1206 smd 4.7k ohm ±5% 1206 smd 10k ohm ±1% 1206 smd 4.32k ohm ±1% 1206 smd 4.7k ohm ±5% 1206 smd 1k ohm ±5% 1206 smd 1M ohm ±5% 1206 smd 4.7k ohm ±5% 1206 smd 10k ohm ±5% 1206 smd 1k ohm ±5% 1206 smd 100k ohm ±5% 1206 smd 100k ohm ±5% 1206 smd 100k ohm ±5% 1206 smd 200 ohm ±5% 1206 smd 10k ohm ±5% 1206 smd 10k ohm ±5% 1206 smd 1k ohm ±5% 1206 smd 10k ohm ±5% 1206 smd 430 ohm ±5% 1/4W CF 430 ohm ±5% 1/4W CF 430 ohm ±5% 1/4W CF 10k ohm ±5% 1206 smd 10k ohm ±5% 1206 smd 10k ohm ±5% 1206 smd 10k ohm ±5% 1206 smd 1.2k ohm ±5% 1206 smd 1.2k ohm ±5% 1206 smd 1.2k ohm ±5% 1206 smd 10k ohm ±5% 1206 smd 10k ohm ±5% 1206 smd 10k ohm ±5% 1206 smd 10k ohm ±5% 1206 smd 10k ohm ±5% 1206 smd 10k ohm ±5% 1206 smd 10k ohm ±5% 1206 smd 3.9k ohm ±5% 1206 smd 1k ohm ±5% 1206 smd 200 ohm ±5% 1206 smd 200 ohm ±5% 1206 smd 200 ohm ±5% 1206 smd 1k ohm ±5% 1206 smd Revised October 2002 Part No. 001-2008-204 Part No. Ref No. 569-0115-472 569-0115-122 569-0115-472 569-0111-401 569-0111-362 569-0115-472 569-0115-102 569-0115-105 569-0115-472 569-0115-103 569-0115-102 569-0115-104 569-0115-104 569-0115-104 569-0115-201 569-0115-103 569-0115-103 569-0115-102 569-0115-103 569-0513-431 569-0513-431 569-0513-431 569-0115-103 569-0115-103 569-0115-103 569-0115-103 569-0115-122 569-0115-122 569-0115-122 569-0115-103 569-0115-103 569-0115-103 569-0115-103 569-0115-103 569-0115-103 569-0115-103 569-0115-392 569-0115-102 569-0115-201 569-0115-201 569-0115-201 569-0115-102 8-36 Description Part No. R 571 R 572 R 573 R 574 R 575 R 576 R 577 R 578 R 579 10k ohm ±5% 1206 smd 16k ohm ±5% 1206 smd 5.1k ohm ±5% 1206 smd 51k ohm ±5% 1206 smd 82k ohm ±5% 1206 smd 2.7k ohm ±5% 1206 smd 1k ohm ±5% 1206 smd 2.7k ohm ±5% 1206 smd 0 ohm jumper smd 569-0115-103 569-0115-163 569-0115-512 569-0115-513 569-0115-823 569-0115-272 569-0115-102 569-0115-272 569-0115-001 S 500 S 501 S 502 S 503 S 508 4-pos recessed DIP switch 4-pos recessed DIP switch 4-pos recessed DIP switch 4-pos recessed DIP switch Toggle switch on/on rt angle 583-5002-104 583-5002-104 583-5002-104 583-5002-104 583-0006-014 U 500 U 501 U 503 U 504 U 505 U 506 U 507 U 508 U 509 U 510 U 511 U 512 U 513 U 514 U 515 U 516 U 517 U 518 U 519 U 520 U 521 U 522 U 523 1 of 16 demux SOIC 74HC154 1 of 16 demux SOIC 74HC154 D flip flop SOIC 74HC574 D flip flop SOIC 74HC574 D flip flop SOIC 74HC574 8-bit A/D converter Bilateral switch SOIC 4066B Hex open drain buffer SO-14 Quad op amp SOIC NPN out opto isolator 4N35 NPN out opto isolator 4N35 NPN out opto isolator 4N35 Bilateral switch SOIC 4066B Dual op amp SOIC LM2904 NPN out opto isolator 4N35 NPN out opto isolator 4N35 Transparent latch SOIC D flip flop SOIC 74HC574 Low pwr FM IF SO-16 NPN out opto isolator 4N35 Transparent latch SOIC +12V regulator TO-92 78L12 +8V regulator 78M08 544-3766-154 544-3766-154 544-3766-574 544-3766-574 544-3766-574 544-2031-001 544-3016-066 544-3716-906 544-2020-008 544-2010-001 544-2010-001 544-2010-001 544-3016-066 544-2019-004 544-2010-001 544-2010-001 544-3766-573 544-3766-574 544-2026-008 544-2010-001 544-3766-573 544-2003-032 544-2003-081 Z 500 Z 501 EMI suppression filter EMI suppression filter 532-3003-002 532-3003-002 REPEATER ENCLOSURE (PART 1 OF 4) 8-37 Revised October 2002 Part No. 001-2008-204 REPEATER ENCLOSURE (PART 2 OF 4) Revised October 2002 Part No. 001-2008-204 8-38 REPEATER ENCLOSURE (PART 3 OF 4) REPEATER ENCLOSURE (PART 4 OF 4) 8-39 Revised October 2002 Part No. 001-2008-204 RF ASSEMBLY (PART 1 OF 5) Revised October 2002 Part No. 001-2008-204 8-40 RF ASSEMBLY (PART 2 OF 5) 8-41 Revised October 2002 Part No. 001-2008-204 RF ASSEMBLY (PART 3 OF 5) Revised October 2002 Part No. 001-2008-204 8-42 RF ASSEMBLY (PART 4 OF 5) 8-43 Revised October 2002 Part No. 001-2008-204 RF ASSEMBLY (PART 5 OF 5) Revised October 2002 Part No. 001-2008-204 8-44 POWER SUPPLY ASSEMBLY (PART 1 OF 2) 8-45 Revised October 2002 Part No. 001-2008-204 POWER SUPPLY ASSEMBLY (PART 2 OF 2) Revised October 2002 Part No. 001-2008-204 8-46 SECTION 9 SCHEMATICS AND PC BOARD LAYOUTS TRANSISTORS PART NUMBER 576-0001-300 576-0002-603 576-0003-600 576-0003-602 576-0003-604 576-0003-612 576-0003-636 576-0003-657 576-0003-658 576-0004-098 576-0004-820 576-0004-821 576-0006-109 BASING NUMBER 1 2 1 1 3 1 1 1 1 3 4 4 5 IDENTIFICATION 1R 2X R2/R3 3604 2T R25 2A 1A C TOP VIEW TOP VIEW B B E C 1 E B B E 5A 2A 4E 5H A7 Y7 8E/Z1 8F/Z2 8J/Z4 8P/Z8 C C E 2 E B C B TOP VIEW VIEW DIODES 6 6 6 6 6 6 6 6 6 523-1504-002 523-1504-012 523-1504-015 523-1504-016 523-1504-023 523-2016-180 523-2016-479 523-2016-519 523-2016-629 523-2016-919 523-5004-002 C TOP VIEW E B E B 3 4 C S G D TOP VIEW A NC 6 5 INTEGRATED CIRCUITS 6 14 16 1 40 7 9 1 6 8 39 7 39 50 TOP VIEW TOP 45 80 TOP TOP VIEW 40 VIEW VIEW 1 8 60 1 9-1 7 May 1998 Part No. 001-2008-203 END VIEW 17 29 29 18 18 70 17 28 28 BASING DIAGRAMS REAR CONNECTOR BOARD A10 RF INTERFACE (023-2008-110) BACKPLANE BACKPLANE A9 J1 J2 A5 P11 P3-P5-P7-P12 P14-P16-P18 J2 6 6 24 HSDB+ 5 5 56 HSDB- FWD/REV PWR DETECT C11 J101 A8 1 1 1 2 18 19 +15V W115 W655 PWR OUT WO 652 WO 655 C12 P9 RF MUX 3 INH 14 RF MUX 3 INH REFLECTED POWER W656 W126 ISOLATOR R685 WO 656 C13 4 4 25 IRDB+ 3 3 57 IRDB- 7 2 20 TLA DB+ P3-P5-P7-P12 P14-P16-P18 PC STR 15 LPTT 21 HS CS EX 16 3 2 2 4 19 20 5 3 3 PC STR FORWARD POWER W121 W654 PWR IN WO 651 WO 654 LPTT A8 POWER AMPLIFIER HS CS EX LOW-PASS FILTER C4 8 1 SYN CS EX 26 52 TLA DB- 6 20 21 7 4 4 SYN CS EX +26V W501 W116 RF OUT WO 510 WO 501 C2 J2 J3 A6 J1 P2-P4-P6-P8 P13-P15-P17 P2-P4-P6-P8 P13-P15-P17 POWER CONTROL W505 W120 WO 505 C3 RXA+ 1 1 1 13 TX MOD 29 8 21 22 TX MOD +15V RXA- 2 2 2 14 WO 4 30 9 5 5 WO 101 GROUND W506 W118 WO 506 C6 W507 W117 WO 507 C6 TXA+ 3 3 3 15 TXA- 4 4 4 16 TIP 5 5 5 17 WO 3 28 RING 6 6 6 18 RX WBAND 27 TIP 1 7 7 7 19 RING 1 8 8 8 20 10 22 23 11 6 6 WO 102 FINAL POWER 1 12 23 24 WO 108 FINAL POWER 2 13 7 7 RX WBAND FINAL POWER 3 WO 2 24 14 24 25 WO 109 FINAL POWER 4 RF DATA A 29 15 8 8 GROUND W508 W117 WO 508 C7 WO 1 11 W515 W122 WO 515 C8 W123 RX WBAND 3 W516 WO 516 W 517 WO 517 W 518 WO 518 W519 WO 519 W 521 WO 521 RF INPUT WO 509 C9 W124 C10 W125 C5 RF DATA A TEMP SENSOR W127 C1 EA 9 EB 10 9 9 21 10 10 22 RF DATA B 30 16 25 26 RF DATA B RF DATA C 31 17 9 9 RF DATA C GAIN BLOCK POWER W147 A-D LEVEL 26 MA 11 11 11 23 A-D LEVEL 28 18 26 27 A-D LEVEL MB 12 12 12 24 RF MUX 2 INH 13 19 10 10 RF MUX 2 INH EXCITER RXS+ 13 13 13 1 RF DATA 32 20 27 28 RF DATA RF CLOCK 8 J402 J401 J102 +15V 1 +15V RXS- 14 14 14 2 21 11 11 RF CLOCK WO 128 2 WO 423 TXS+ 15 15 15 3 SYN CS RX 10 22 28 29 SYN CS RX WO 129 3 WO 429 TXS- 16 16 16 4 HS CS RX 25 23 12 12 HS CS RX WO 130 4 WO 421 VOTER AUDIO 17 17 17 25 24 29 30 RSSI WO 131 5 WO 427 EXT MODE 18 18 18 11 25 13 13 RF MUX 1 INH WO 132 6 WO 419 19 19 26 30 31 WO 133 7 WO 425 EXT REQ 1 20 20 20 27 14 14 V REF EX/WO 103 WO 134 8 WO 417 GROUND 21 21 21 28 31 32 WO 110 WO 135 / V REF EX 9 V REF EX / WO 415 GROUND 22 22 22 29 15 15 WO 104 GROUND 10 GROUND VOTER DATA IN 19 RSSI 12 RF MUX 1 INH 12 P3-P5-P7-P12 P14-P16-P18 58 10 V REF EX 7 A9 RF OUT ANT IAC SLOT P1 +15V ACC 23 23 23 DUPLEXER 24 +15V ACC 24 24 24 RSSI 25 25 25 AC FAIL OUT 26 26 26 ALARM 1 IN + 27 27 27 5 ALARM 1 IN - 28 28 28 37 ALARM 2 IN + 29 29 29 6 30 25 12 32 33 WO 111 11 LPTT LPTT 31 16 16 WO 105 SYN CS EX 12 SYN CS EX 32 33 34 WO 112 TX MOD 13 EX MOD 33 17 17 WO 106 GROUND 14 GROUND 34 34 35 WO 113 GROUND 15 GROUND 18 SYN LK EX 16 SYN LK EX 36 HS LK EX 17 HS LK EX HS CS EX 18 HS CS EX RF CLOCK 19 RF CLOCK RF DATA 20 RF DATA RX IAC SLOT P9 23 IAC SLOT P1 FILTER BOARD A 11 POWER SUPPLY A10 ALARM 2 IN - 30 30 30 38 ALARM 1 OUT + 31 31 31 19 GROUND B ALARM 1 OUT - 32 32 32 51 +15V C ALARM 2 OUT + 33 33 33 20 +26V A A4 P104 GROUND (BLK) P105 GROUND (BLK) P103 +15V (WHT) P101 ALARM 2 OUT - 34 34 34 +26V (RED) 52 P102 J1 A7 P1 WO 145 / C4 WO 144 / C2 RECEIVER WO 143 / C3 J201 J103 +26V (RED) +15V 1 +15V P10 ALARM 3 IN + 1 1 1 7 ALARM 3 IN - 2 2 2 39 WO 136 2 GROUND 1 FAN LOW WO 137 3 WO 17 J104 A201 FAN ALARM 4 IN + 3 3 3 8 2 FAN HIGH WO 138 4 WO 25 ALARM 4 IN - 4 4 4 40 3 FAN LOW WO 139 5 WO 19 SQUELCH ENABLE 5 5 5 9 4 FAN HIGH WO 140 6 WO 23 IAC 41 6 6 6 41 RSSI 7 RSSI EXT REQ 2 7 7 7 10 WO 141 8 WO 21 EXT OUT 1 8 8 8 RX WBAND 9 RX WBAND COM 17 9 9 9 17 10 WO 27 COM 49 10 10 10 49 GROUND 11 GROUND SYNC IN 11 11 11 18 SYN CS RX 12 SYN CS RX COM 50 12 12 12 50 RX INJ 13 RX INJ TP SYN LK RX 14 SYN LK RX GROUND 15 GROUND RF IN IAC SLOT P9 7 P3-P5-P7-P12 P14-P16-P18 WO 142 17 49 18 50 WO 17 WO 16 IAC SLOT P9 ALARM 3 OUT + 13 13 13 1 HS CS RX 16 HS CS RX ALARM 3 OUT - 14 14 14 17 GROUND 17 GROUND ALARM 4 OUT + 15 15 15 2 RF CLOCK 18 RF CLOCK ALARM 4 OUT - 16 16 16 18 HS LK RX 19 HS LK RX TX DATA OUT 17 17 17 RF DATA 20 RF DATA TX DATA IN 18 18 18 P2-P4-P6-P8 P13-P15-P17 8 P3-P5-P7-P12 P14-P16-P18 COM 53 19 19 RX VOICE 20 20 20 COM 54 21 21 21 TX VOICE 22 22 22 COM 55 23 23 BUF RX WBAND 24 24 24 22 I/O 13 25 25 25 27 9 53 31 54 32 55 5 6 COMM 6 26 REPEATER INTERCONNECT SCHEMATIC 26 26 6 May 1998 Part No. 001-2008-203 9-2 TX 21 58 32 31 64 63 27 59 30 62 29 28 61 60 24 56 25 57 20 52 19 51 26 23 22 17 49 18 50 53 54 55 48 47 16 15 46 14 45 13 44 12 43 11 42 10 41 9 40 8 39 7 38 6 37 5 36 4 35 3 34 2 33 1 -5V +15V A18 A19 A16 A17 A14 A15 A12 A13 A10 A11 A8 A9 A6 A7 A4 A5 A2 A3 A0 A1 D6 D7 D4 D5 D2 D3 D0 D1 MREQ RD WR MSTB COM 54 COM 55 COM 50 COM 53 SYNC IN COM 17 COM 49 RNT TX DATA COM 26 RNT RX DATA +15V FILTERED TLA- +15V FILTERED TLA+ IRDB- IRDB+ HSDB- +5V HSDB+ +5V +5V +5V +15V +15V -5V -5V GROUND GROUND GROUND VOTER DATA IN GROUND P3-P5-P7-P12-P14-P16-P18 LPTT P3-P5-P7-P12-P14-P16-P18 IAC SLOT P1 1 A19 33 A18 +5V 2 A17 +15V WO 13 34 A16 HSDB+ 6 FILTERED P11 3 A15 HSDB- 5 35 A14 IRDB+ 4 4 IRDB- 3 36 A12 TLA+ 2 11 D7 TLA- 1 43 D6 A13 12 D5 44 D4 13 D3 45 D2 14 D1 46 D0 REPEATER I/O J1 VOTER DATA IN 19 15 MREQ 16 MSTB 47 RD 48 WR +15V ACC 23 ACC WO 17 55 COM 55 +15V WO 16 54 COM 54 +15V ACC 24 53 COM 53 ALARM 1 IN + 27 5 ALARM 1 IN - 28 37 ALARM 1 IN - ALARM 1 IN + ALARM 1 OUT + 31 19 ALARM 1 OUT + ALARM 1 OUT - 32 51 ALARM 1 OUT - ALARM 2 IN + 29 6 ALARM 2 IN - 30 38 ALARM 2 IN - ALARM 2 IN + ALARM 2 OUT + 33 20 ALARM 2 OUT + ALARM 2 OUT - 34 52 ALARM 2 OUT - AC FAIL OUT 26 P19 57 POWER SWITCH WO 1 22 P2-P4-P6-P8 P13-P15-P17 RX VOICE 31 21 TX VOICE 32 F1 SOURCE 4A +15V WO 3 30 +15V 62 +15V 56 THERMAL SENSOR WO 4 63 GROUND TX DATA OUT 8 WO 5 64 GROUND TX DATA IN 9 WO 8 31 GROUND COMM 6 6 I/O 13 5 32 GROUND WO 9 EXT REQ 1 20 10 EXT REQ 1 EXT MOD 18 WO 6 F3 SOURCE 1A -5V F2 SOURCE 4A +5V 11 EXT MOD 27 -5V 59 -5V 28 +5V RXS+ 13 1 RXS+ RXS- 14 2 RXS- WO 7 TXS+ 15 3 TXS+ WO 2 TXS- 16 4 TXS- 29 +5V 60 +5V 61 +5V RXA+ 1 13 RXA+ RXA- 2 14 RXA- TXA+ 3 15 TXA+ 50 COM 50 TXA- 4 16 TXA- 18 SYNC IN EA 9 21 EA 49 COM 49 EB 10 22 EB 17 COM 17 MA 11 23 MA 21 MB 12 24 MB 22 25 VOTER AUDIO 23 17 TIP 42 RING 6 18 RING 10 EXT REQ 2 TIP 1 7 19 TIP 1 41 IAC 41 20 RING 1 9 12 RSSI 40 ALARM 4 IN - 30 WO 4 8 28 WO 3 39 ALARM 3 IN - VOTER AUDIO 17 TIP 5 RING 1 8 RSSI 25 29 TX MOD 7 7 V REF EX J2 P9 24 9 12 8 27 34 33 32 31 30 29 28 1 26 10 7 4 13 9-3 18 3 15 16 17 20 21 11 14 22 23 6 5 25 19 2 P9 P10 14 13 12 16 26 25 10 24 11 8 32 May 1998 Part No. 001-2008-203 31 30 29 15 28 3 23 9 19 4 20 5 21 27 6 7 1 17 2 18 22 24 ALARM 4 IN + ALARM 3 IN + ACC 24 +15V ACCESSORY +15V 25 +15V ACCESSORY FILTERED 26 +15V FILTERED +15V 58 +15V FILTERED ALARM 3 IN + ALARM 3 IN - ALARM 4 IN + ALARM 4 IN - SQUELCH ENABLE IAC 41 COM 17 EXT REQ 2 SYNC IN COM 49 COM 55 COM 50 COM 54 COM 53 RX VOICE TX VOICE TX DATA IN TX DATA OUT I/O 13 COMM 6 EXT OUT 1 ALARM 3 OUT + ALARM 3 OUT - ALARM 4 OUT + ALARM 4 OUT - BUF RX WBAND BUF RX WBAND ALARM 4 OUT - ALARM 3 OUT - ALARM 3 OUT + COMM 6 EXT OUT 1 I/O 13 AC FAIL IN RX WBAND AC FAIL OUT A-D LEVEL PC STR RF DATA A RF DATA B RF DATA RF DATA C RF CLOCK WO 1 WO 2 SYN CS RX HS CS RX SYN CS EX HS CS EX RF MUX 1 INH RF MUX 2 INH RF MUX 3 INH RF MUX 2 INH RF MUX 3 INH RF MUX 1 INH SYN CS EX HS CS EX HS CS RX SYN CS RX WO 2 RF CLOCK WO 1 RF DATA C RF DATA RF DATA A RF DATA B PC STR A-D LEVEL RX WBAND LPTT TX MOD V REF EX WO 3 RSSI WO 4 RF INTERFACE J2 ALARM 4 OUT + A-D LEVEL 26 RX WBAND 27 SQELCH ENABLE P10 16 15 14 13 8 26 25 18 17 22 20 19 21 23 12 11 10 9 7 6 5 4 3 2 1 BACKPLANE SCHEMATIC P7 P5 P3 P18 P16 1 33 1 33 1 33 1 33 1 33 P14 1 33 P12 P1 1 33 1 33 P10 2 WO16 1 26 25 WO17 P11 6 F3 1 WO2 WO6 WO1 WO4 WO7 F2 WO3 32 64 32 64 32 64 32 64 32 64 32 64 F1 WO8 32 64 32 64 P9 WO13 WO5 P8 P6 P4 P2 P17 P15 P13 1 17 1 17 1 17 1 17 1 17 1 17 1 17 J1 2 16 32 16 32 16 32 16 32 16 32 16 32 1 17 16 32 May 1998 Part No. 001-2008-203 1 16 32 34 33 34 33 BACKPLANE BOARD J2 2 1 9-4 R137 22k J101 1 STR PC STR 2 R138 22k R135 22k R136 22k 1 4 Q8 11 2 SER Q7 12 3 CLK Q6 13 U103 23 MC14094BD Q5 14 +5V 31 5 WO 101 6 WO 102 15 WO 104 16 WO 105 17 WO 106 24 WO 108 25 WO 109 32 WO 110 33 WO 111 34 WO 112 35 WO 113 R139 10k Q4 7 R140 10k 15 OE R142 10k 2904 1 3 R106 10k 4 Y7 R150 10k R147 10k R146 22k 2904 7 R144 22k R117 270 Q105 Q108 Y0 13 1 224 + R109 1k R46 100 R81 470 R85 470 CR108 5.1V U112A 1 CR107 5.1V + 3 224 R93 470 Y4 1 U109B 3 Z 224 Y5 5 7 + 5 C108 .018 C149 .1 DRIVE POWER SET R48 1k WO147 8 WO122 + 5 R78 270k 6 C132 .001 WO115 +15V CR109 5.1V U112D 14 224 WO124 + 12 WO125 12 + 13 W122 C7 W115 C11 RF DETECT FROM PREDRIVER FORWARD POWER RF OUT 1 POWER SENSE W123 C8 W124 C9 W125 C10 RF OUT 2 RF OUT 3 R87 1k R88 1k R91 1k R92 1k C1 C13 R86 270k 13 C138 .001 R90 270k 9 W147 W121 R79 1k WO123 R89 470 + 10 224 224 R83 1k C141 .001 R53 10k 6 U109D 14 CR110 5.1V U112C 7 R80 1k Y3 12 9 A2 U112B R82 270k 2 C135 .001 R84 1k 224 R76 5k WO121 R52 10k U104 Y6 2 + 6 224 5 HEF405TBTD Y1 14 R148 22k 7 R49 0 R45 100 3 2 +5V U111B 1300 R108 2.7k CONTROL OUT +5V R56 470k CR103 3.9V R55 2.7k 10 A1 R145 22k R114 1.8K C116 .01 C2 W120 P103 +15V IN W118 C150 .001 3658 R61 43K 11 A0 36 R115 470 R107 560 Y2 15 R143 22k 18 R94 5.1k R118 20k 6 E RF MUX 3 INH 19 WO120 R116 470 W144 C3 +15V 3600 R110 5.1k P105 GROUND WO144 Q102 R105 2.7k + C111 .047 U109A 2 U102B 6 5 R134 20k +5V R102 2.7k + R132 10k R133 20k Q1 4 2 R95 1k C105 39pF R130 10k R131 20k Q2 5 CR101 U102A R101 1k R128 10k P104 GROUND C6 R113 1.8k 2603 P101 +26V IN WO145 SOURCE F101 2A +15V Q103 P102 +26V IN WO143 R112 1k Q104 R111 3657 330 R100 100 C109 .001 R126 10k C4 +26V L101 + C117 1000 +15V R103 270k R124 10k R125 20k SOURCE F102 2A +26V C110 .1 R122 10k R123 20k R139 20k Q3 6 R141 10k R104 270k R120 10k R121 20k R127 20k Q101 3657 R119 20k WO126 R54 10k C12 W126 WO127 W127 RF OUT 4 REFLECTED POWER C5 TEMPERATURE SENSOR WO 103 V REF EX 14 J102 LPPT 20 11 PTT R156 22k 6 E RF MUX1 INH 13 Y5 5 U105 R51 100 3 Z R155 22k Y4 1 9 A2 RF DATA C 9 +15V Y3 12 C120 .1 R159 10k U110F 15 Y2 15 R153 22k 11 A0 RF DATA A 8 + C102 2.2 + C107 2.2 3 U101 WO130 78L05 V OUT 1 GNDA GNDBGNDC GND 2 3 6 7 + C103 4.7 C104 .1 4 WO131 C119 .1 5 WO132 WO133 7 R57 10k 17 HS LK EX WO134 10 A1 RF DATA B 26 C101 .01 WO129 6 U110E 74HC906 12 11 Y1 14 R154 22k +5V 8 V IN R158 10k HEF405TBTD A D LEVEL 27 SOURCE R157 10k 14 2 R59 10k 16 SYN LK EX WO135 Y6 2 EXCITER 9 V REF EX WO134 Y7 4 8 Y0 +15V 1 +15V 13 TX MOD 22 13 TX MOD SYN CS EX 21 12 SYN CS EX HS CS EX 3 18 HS CS EX 19 RF CLK 3 Z R165 22k R164 22k R163 22k +5V R149 22k U106 Y3 12 15 U110A +5V R63 10k 74HC906 2 3 4 J103 5 14 SYN LK RX Y0 13 R162 22k 19 HS LK RX R65 10k U110B Y2 15 6 E 10 14 Y1 14 R166 22k R161 22k R167 1k R197 10k 20 RF DATA R198 10k +26V 11 A0 RF MUX2 INH 10 R160 22k Y6 2 9 A2 HEF405TBT D 10 A1 R199 10k R50 4.99k 13 RX INJ R73 10k Y7 4 R66 43k R64 43k Y4 1 Y5 5 RECEIVER RSSI 30 7 RSSI RX WB AUDIO 7 9 RX WBAND RF DATA 28 20 RF DATA RF CLK 11 18 RF CLK SYN CS RX 29 12 SYN CS RX HS CS RX 12 LOGIC CONTROL 25 TO FAN FAN HIGH 2 16 HS CS RX WO 109 J104 FAN CONNECTOR FAN 1 CURRENT FAN 1 BUFFER R185 22k R182 22 R181 22 R183 22 R184 22 +26V U107A 3 + FAN 1 LOW 1 + C112 1 2 2904 FAN 2 BUFFER R192 22k 5 + FAN 2 LOW 3 R189 22 R190 22 R191 22 C113 .047 U107B + C114 1 6 2904 7 R194 15k 15 1. ALL RESISOTRS ARE IN OHMS AND CAPACITORS IN MIDROFARADS UNLESS OTHERWISE SPECIFIED. R175 8.2k R179 10k R75 1k Q107 R176 8.2k 2603 FAN 2 CURRENT NOTES: 1 R187 15k FAN HIGH 4 R188 22 11 R174 8.2k R180 10k R186 10k CR104 5.1V R177 8.2k CR111 R172 1k Q106 3600 R178 8.2k R173 3.3k U108A 2904 1 + 3 2 +5V R170 1k C115 .047 R193 10k 9-5 R74 1k R169 270k R168 10k C126 .01 2. REMOVE R106 FOR STANDARD POWER UNITS (85-110W) REMOVE R150 FOR HIGH POWER UNITS ( > 150W). 3. IC NUMBER NOT SHOWN: PIN NUMBERS +15V +5V GND 8 4 16 8 16 7,8 8 4 11 4 8 1 IC U102 U103 U104, U105, U106 U107, U108, U111 U109, U112 U110 17 +15V 1 +15V WO136 2 WO137 3 WO138 4 WO139 5 WO140 6 WO141 8 WO142 10 R171 511k May 1998 Part No. 001-2008-203 RF INTERFACE SCHEMATIC C126 R64 R63 R65 R66 20 2 20 WO119 WO145 GROUND RF INTERFACE BOARD WO115 POWER SENSE WO125 RF OUT 4 WO124 RF OUT 3 WO123 RF OUT 2 R84 R85 CR108 9 16 R137 R127 R129 R138 C136 R131 R133 9-6 E C B Q104 R114 R100 R113 R110 E C Q102 R94 B R67 R105 R103 C109 8 U102 5 C118 R107 C123 C108 C149 WO127 TEMP E R61 R115 R117 R47 4 1 5 U111 E B R76 8 CR105 R45 R49 C133 R123 R125 B CR103 C101 R69 4 C U103 C124 C Q105 R116 C133 R136 R135 WO122 RF OUT 1 May 1998 Part No. 001-2008-203 C106 R95 C105 R121 1 8 R72 C135 R88 R89 R82 R83 R141 R55 8 C133 R142 R108 R109 R48 1 C134 C137 R86 CR109 14 R54 R78 R104 C115 R118 R119 C C130 C138 CR101 R112 C110 C143 WO126 REFLECTED POWER E B Q101 R140 Q103 E C121 R111 R71 WO121 FORWARD POWER R87 U109 8 R79 4 R102 1 WO109 1 7 1 C111 R139 B 5 8 + C107 R120 R124 R132 R128 R134 R122 R130 R126 R52 F101 C139 C120 WO118 +15V 7 C132 CR107 C131 C141 R90 C140 R80 U112 C142 R81 WO129 U101 R70 R163 R164 C117 R91 R93 R92 WO 128 WO 130 WO 132 + C103 R101 CR110 WO144 +15V WO108 R70 J105 1 C125 16 R53 1 WO 137 C122 WO WO 136 138 Q108 R199 WO WO 140 141 WO 134 R60 R59 R57 16 WO 142 R51 19 WO133 2 WO 139 C104 R198 U110 9 C119 WO102 WO101 WO135 1 WO131 1 8 R58 R152 R106 R151 16 R143 R148 R159 R156 R150 R158 R144 R166 9 19 14 J101 U106 9 U104 1 2 R165 R162 WO116 +26.5V R197 R161 R160 WO143 R149 + WO103 R157 1 8 R147 16 R145 L101 WO104 WO106 9 R148 R153 F102 WO105 R154 18 U105 1 8 J102 19 + C102 R50 R167 WO112 WO113 1 8 R155 CR111 R174 WO111 J103 R73 R175 B C E R176 4 R169 R74 R193 1 R168 R177 R170 R178 R179 C127 R180 5 U108 R75 E Q106 C115 B 8 R173 R172 C128 R171 8 5 R194 4 1 CR104 U107 C113 R187 R186 C112 + R184 R185 R192 R183 R182 Q107 C114 + WO110 36 R191 WO117 GROUND R190 R181 R188 4 R189 J104 1 R46 WO147 RF DET PRE-DRIVER WO120 CTRL OUT +12V RX R247 2.2k + R203 62 C336 4.7 C337 56pF RF AMP +12V RX CR203 + Q218 3657 C203 4.7 C204 56pF L201 A201 L202 L203 C206 56pF L221 RF IN C201 6.8pF L226 C202 6.2pF + EP201 L205 MIXER C205 6.8pF C208 24pF L228 L227 C213 4.7 4 U201 RF 5 IF C209 10pF IF AMP R208 1.8k 52.95 MHz 4-POLE CRYSTAL FILTER C210 10pF Q201 3602 2 GND A 3636 C207 6.2pF C267 39pF Z201 3 GND B GND C C216 3.9 C270 39pF Z202 C374 4.7pF C373 1.5-5pF 6 52.95 MHz 4-POLE CRYSTAL FILTER C214 10pF Q202 LRMS-2H CR202 + L206 C362 4.7 R201 10k C212 .01 R313 220 L204 R204 10k L213 .82 R209 680 L207 C293 39pF C211 .01 R211 51 Z203 C375 1.5-5pF L209 C215 6.8pF Z204 C376 4.7pF C338 .01 C301 39pF L229 .82 R322 560 L211 LO L225 1 +12V +6V U203A +6V R271 910 CR204 9.1V V DD C256 .1 U209 C330 27pF C145190 20 19 R231 10k 18 RF CLK 18 R248 2.7k 4 C254 100pF Q211 +6V 5 + R227 10k GNDA GNDB GNDC R310 4.99k 6 7 8 Q205 C333 27pF 12 R276 47k R269 1k R250 270 Vcc 7 NC C257 .1 GND 17 R270 1k 2 9 L215 .1uH DEC 1 DEC 2 6 7 4 QUAD R260 0 7 RSSI C220 .001 8 R263 120k C367 27pF +5V 450 kHz 5 C238 390pF L216 .1uH U203B 1 Z205 3 2 C217 .1 C219 .1 R214 51k +12V RX 4 6 R256 20k Z213 TP4 + R264 5k + R282 5k C221 .1 MC3317B 7 5 R215 1.8k C234 .01 R230 270 Vcc 5 R280 100k C240 4.7 9 RX WBAND C323 .001 +6V C331 27pF RT202 1k R259 10k R274 10 R262 7.5k F IN R273 100 SYN LK RX 14 R228 1k R251 3.3k C309 1pF 11 ENABLE SYN CS RX 12 C236 220pF 3658 R272 240 RX R319 10k IF IN 3 15 C222 120pF 52.5 MHz C231 100pF TCXO 1.0 PPM 17.5 MHz MIXER OUT GND 1 C237 5.6pF R213 5.1k MC3371D OSC B C235 220pF 3658 19 C233 .01 C232 4.7 L214 .1uH J201 R261 5k U202 MIXER IN AUDIO Y201 RF OUT MOD C252 .001 16 DC IN 2 C253 .01 TP3 + 13 METER 3 R309 12.1k TP1 R249 3.3k +6V C266 4.7 R229 10 3658 CLK C316 .01 +12V C251 .01 Q210 DATA RF DATA 20 R320 10k L 218 .1uH REF IN R232 10k 16 C328 820pF C307 100pF MC3317B 1 + 2 C218 .001 R212 100k R312 100 14 J201 3 R315 270 L 219 .018uH C258 27pF R275 6.8k LOCK DET SOURCE Q208 C325 100pF 3636 10 17 F IN R279 1.6k C332 27pF 15 C259 27pF 11 +15V C326 3pF C363 .001 V PD C308 4.7 V OUT + C364 1.5 GND A GND B 2 3 GND C C365 4.7 C366 .001 EP204 GND EP202 C334 27pF R277 150 7 6 R278 1.6k R283 150 +12V 6 5 + + 1 LM78L12 V IN C261 3.3pF Q209 R299 36 TP2 R267 294 U210 8 3636 +12V 2 C255 .1 +12V C260 27pF R268 1k C358 3.9pF R294 10 VCO L220 FREQ ADJ R293 51 L222 R311 4.3k C356 2pF TAP C310 27pF R296 1.8k C357 1.5pF 3636 C272 27pF GND R290 1.5k Q215 L210 C359 2.4pF C284 1.5pF R308 22 R323 1k R255 27k C304 39pF C302 27pF U204A 3 R254 330k R291 1.3k C303 .1 C335 27pF R292 75 + TP5 33172 1 2 C285 .001 C273 27pF 3636 C269 27pF L212 CR201 RF OUT +12V R266 470 R306 51 L224 C288 10pF C276 6.8pF R295 470 C268 1.5pF +12V C280 12pF Q217 C263 5.6pF 3604 Q214 GND L223 C281 4.7 4098 Q216 MOD GND R265 1.8k C277 4.3pF C275 2.4pF + R257 470 C264 27pF C262 27pF EP206 C279 4.7 C274 27pF CNTL A006 C282 27pF EP205 + C278 27pF EP203 753-772 MHz R258 150 R297 100 PD OUT 13 RX INJ TP R252 330k R300 36 R253 6.8k SOURCE RECEIVE +12V RX +15V SOURCE +12V +15V + R302 220 GND A GND B GND C 2 3 6 C294 4.7 C295 .001 C315 .001 C319 .001 C320 .001 GND 7 C296 .001 + 1 LM78L05 V IN + C312 .001 C321 .001 C290 .001 + V IN 1 +15V + C289 4.7 GND A GND B GND C 2 3 6 C287 1.5 C286 .001 GND V OUT C297 1.5 R304 240 GND A GND B GND C 2 3 6 R303 43 May 1998 Part No. 001-2008-203 C311 .001 8 LM78L12 V OUT +6V U208 8 V OUT C292 1.5 NOTES: 1. ALL RESISTORS ARE IN OHMS AND ALL CAPACITORS IN MICROFARADS UNLES OTHERWISE SPECIFIED. 9-7 R301 220 1 LM78L12 V IN C291 .001 R314 220 U207 +15V U206 1 SOURCE + C299 4.7 C300 .001 C317 .001 C318 .001 7 C322 .001 GND 7 + C298 4.7 RECEIVER SCHEMATIC C347 R239 R223 R226 C229 Q204 R225 C226 C224 R221 Q203 C225 R220 R217 C313 C273 R294 R293 Q214 EP206 R311 C275 C310 Q215 R300 L220 C356 C357 C268 C259 Q209 C334 R277 R291 L222 R296 CH203 R292 C274 B E A201 CH200 EP1 L203 L204 L228 C203 + Q218 C362 + L226 C201 EP201 L207 May 1998 Part No. 001-2008-203 L201 MP1 C202 C206 C205 L227 L202 CR202 R201 C208 Q201 L205 R218 C276 R295 C302 Q216 R306 E E W03 R299 C326 C303 C262 EP203 C C261 R290 C272 R297 C278 R298 C277 Q208 L219 C355 C319 R273 C309 C360 C332 EP202 C320 C333 R268 R219 C256 C257 C330 R272 R270 C307 + C308 C263 C288 B E C269 E C311 RECEIVER BOARD C314 R319 R269 + C299 C300 C252 C366 R248 R250 R265 E C267 4 C258 EP12 R278 R279 C260 C335 C337 L213 C373 C374 Z201 5 R275 R274 + C279 C312 L209 Z202 6 L206 3 U201 TP2 CH201 L210 2 EP9 C204 C211 R209 C209 C270 1 EP10 R247 EP2 R211 R251 C251 C253 R257 C284 R276 R203 CR201 Z203 C214 Q202 C210 R208 C212 R313 C213 + C321 C293 E C255 C227 R321 EP4 EP204 EP205 C 10 C207 EP3 C280 1 U209 R267 C264 C364+ C376 1 R254 C285 L212 4 11 1 R222 C305 C331 R271 20 + C365 E R308 8 L229 L211 U204 L225 4 C359 C317 5 R252 R253 C375 L223 EP5 Q210 Q211 8 R283 C338 C301 Z204 C215 C216 C281 + TP5 R322 R323 R255 R214 R212 C218 L224 C282 R258 CH202 16 C363 5 U202 9 C220 C323 R213 C325 L218 U210 R281 R242 C244 C248 R240 C372 TP1 1 8 R304 U208 +C297 R314 C306 L217 Q207 C315 R215 C230 C228 R266 Z205 Q206 C249 R243 R245 C247 R246 C246 + C245 + C232 1 R241 R312 R288 C328 R244 C250 U211 C296 R302 R301 R316 C322 14 1 C243 C242 C241 C371 L208 Y201 4 C254 R249 C351 C340 R227 Q205 R230 C234 R228 C236 L214 15 R210 C238 28 C239 C233 R229 EP6 U205 C231 8 C304 Q217 Z213 L216 C222 C240 C235 5 R224 EP7 R315 C316 C237 L215 C318 R282 RT201 R259 R260 5 RT202 R262 4 8 C219 C217 C221 C290 1 EP8 C367 R263 R256 1 C289 8 CR204 4 R280 U203 1 R264 R261 U206 C291 R318 R231 R234 C324 R310 R309 5 TP6 4 C370 TP4 8 5 + C266 C286 R232 R317 C292 + C298 R303 WO16 + C294 C354 C339 C287 C352 C295 C353 U207 WO17 WO19 TP3 C431 C342 C349 19 C348 20 1 C350 R320 WO25 WO21 WO27 WO23 C345 C344 C346 C343 J201 2 L221 R204 CR203 + C336 9-8 1 RESISTORS ARE IN OHMS AND CAPACITORS IN PICOFARADS UNLESS OTHERWISE SPECIFIED. 2 TRANSMIT VCO ONLY. +12V GROUND CR802 R806 C804 WO 801 MOD IN C806 C812 4.7pF 4.7pF C813 6.8pF 3.9pF 5.6pF CR802 R803 105G 10 HYPER 100 4.7k 180 12k 240 R804 R807 +12V DC WO 805 WO 804 1uF R801 10 R802 3.6k C807 27pF C808 27pF Q801 C802 C813 + WO 801 MODULATION INPUT R814 10k 2 C809 15 C802 1.5pF 2 L803 .039uH C810 27pF CR801 2 R803 3 C803 1pF WO 802 TO RESONATOR TAP WO 802 L804 .039 uH WO803 CONTROL INPUT WO 807 WO 808 May 1998 Part No. 001-2008-203 C811 27pF WO 806 RF OUTPUT R805 5.1k Q802 3636 C804 TO RESONATOR TRAP 9-9 2.4pF .1uF L805 C811 C R805 R814 GROUND TX 2.7pF .47pF DESIG C803 C812 WO 803 L804 WO 808 GND RX C804 C805 1300 CR801 CONTROL IN C805 + WO 804 R804 GROUND Q801 E B R803 R802 + WO 806 C808 C C806 + RF OUT C810 R802 C809 R801 C807 R807 WO 807 Q802 E B WO 805 3 C805 3 + C806 3 3 R806 6.2k C812 CR801 C813 3 3 L805 .039uH R804 R807 3 3 RECEIVE/TRANSMIT VCO SOURCE SOURCE +12V U406 +15V +12V LM7L12ACM 8 1 V IN C409 .01 R416 270 + C410 .01 WO 423 CR401 9.1V + SOURCE + C472 1.5 GROUND A C B 2 J401 2 C471 .001 V OUT 3 C475 .001 C474 4.7 R419 12.1k +3.5V GND 6 7 R429 4.99k C426 4.7 + C428 4.7 +12V 3 WO 429 4 WO 421 5 WO 427 6 WO 419 R427 62k WO 425 8 WO 417 3 R414 12.1k 3 + U402A DC IN 2904 Y401 1 +12V 7 SOURCE R426 0 R425 50k V REF R415 4.99k +3.5V R486 12.1k U402B 6 + C476 4.7 1 V IN C466 .001 5 + V OUT + C467 1.5 A R456 470 17.5 MHz GROUND C B 2 3 C470 .001 C469 4.7 GND 6 7 GNDA GNDB GNDC 5 + 15 +5V 78L05 8 MOD TCXO 1 PPM RF OUT R417 10k R424 10k 7 2 2 U405 R487 4.99k Q405 R482 0 +15V 3612 14 + 10 +15V 1 C463 15 + R481 1k C496 15 C454 27pF C455 .001 C462 .001 C464 .01 R480 7.5k LPTT 11 + R427 62k R427 62k R425 50k EX MOD 13 R449 10k U407B 1 +5V 6 2904 7 V REF EX 9 R444 10k 2904 V REF 3 +3.5V 2904 7 + 5 C482 27pF 4 C424 .1 C425 .1 +5V 14 C497 100pF C483 27pF R438 10k 2 R439 1k 6 6 ENABLE R440 1k 145190 2 SYN LK RX 16 20 LOCK DET C453 820pF C417 .01 C416 .1 L402 .1uH R463 100 R465 1.2k TAP 19 R404 1k C444 27pF C441 1pF R470 1k R466 1.6k 3636 431 3.3k C418 .001 8 +12V R456 470 RX R441 47k C445 27pF C485 27pF C480 39pF R468 150 R433 270 R432 3.3k C432 2pF R450 10 7 R434 294 GND 5 R435 1k C480 39pF C420 5.6pF 3636 +12V C421 4.7 R468 150 C419 .01 Q404 NOTES: V PD CR22 .1 11 C499 27pF R452 100 C429 27pF C430 27pF L403 .018uH F IN 1. ALL RESISTORS ARE IN OHMS AND ALL CAPAICITORS IN MICROFARADS UNLESS OTHERWISE SPECIFIED. 2. IC NUMBERS NOT SHOWN: R451 6.8k C498 2.7pF Q406 PIN NUMBER 3636 R453 1.6k C431 27pF C432 27pF IC U402, U404, U407 +12V GND 8 4 Q407 3636 R457 36 C479 27pF EXCITER SCHEMATIC R455 150 C465 27pF J402 R454 1.6k May 1998 Part No. 001-2008-203 R476 470 R478 220 R443 36 R467 1.6k C484 27pF DATA CLK + Q412 3636 RF OUT Q403 18 RF CLK 19 R460 10 3636 R430 2.7k R405 1k C461 15pF Q413 C451 5.6pF R469 3.9k 3636 10 RF DATA 20 C449 5.6pF Q410 Q411 F IN R477 100 R474 1k C442 27pF C446 39pF REF IN C423 100pF C477 1 4098 C443 27pF PD OUT U403 L406 .039uH R464 5.6k 8 R428 10 SYN CS RX 12 CNTL 7 +12V 12 + R473 100 5 +12V L404 FREQ ADJ V CC V DD C448 27pF A007 17 C401 .047 C434 27pF 3 R437 100 +5V R488 10k R462 10 MOD 1 + +3.5V R436 100 R471 47 U404B 6 +3.5V + 5 +12V VCO 850-870 MHz U404A 2 C481 1 +15V 9-10 R479 220 C457 30pF C460 39pF C458 15pF C459 15pF 20 1 19 C492 R405 R420 C416 C417 R401 R418 EP402 R440 1 11 C483 R438 C482 R439 R436 C485 C484 10 R441 20 R437 C422 + C428 R429 8 C423 + C421 R419 R448 May 1998 Part No. 001-2008-203 C419 R430 EP403 R435 R444 L404 R485 C429 C441 CH400 L401 C413 R431 C411 R428 R423 C478 C497 9-11 R404 R421 C425 C479 R455 Q407 C431 R457 Q406 C433 C415 C418 R467 C444 R465 C412 R432 R433 R434 C499 C442 C445 R443 Q411 R468 C480 R451 R453 L406 Q410 R464 C443 R463 R462 C446 C432 C498 L403 C430 R450 R452 EP405 C434 C414 C453 R460 R456 R422 L402 1 L407 R466 C400 R417 C475 R470 R454 C487 C490 EP401 C424 8 4 J403 15 14 Y401 Q401 C471 C450 C481+ Q412 C448 R469 C447+ 5 CR401 R402 28 + C474 U406 R480 R481 C449 C472 + 1 R461 C488 C404 C403 C426 + R471 R473 R472 R424 R414 C455 C451 R411 C406+ Q403 Q405 U402 R426 R486 + C463 C409 1 C491 C489 R403 U403 R476 C464 C459 R474 8 R412 Q402 E C408 4 Q404 B 5 C469 + C420 E C462 R415 R416 C410 C457 C460 R479 C496 + E C454 C R458 C461 C465 E + C476 R488 1 8 C495 R407 C401 4 4 C494 C493 U401 R425 R487 R478 Q413 C468 + 1 EP404 C458 5 5 U407 R477 C467 + R483 8 C436 C438 C470 R427 R449 C466 C405 C402 C477 WO427 WO429 U405 WO425 + C407 3 42 O W 1 42 O W 9 41 O W J402 C440 C486 WO431 WO417 R482 C437 C435 C439 C473 J401 2 5 U404 1 4 R447 R446 R445 EXCITER BOARD +8V POWER CONTROL EP501 WO 505 EP502 C508 56pF C509 27pF + C510 1 + C505 1 C506 .018 C507 56pF C518 56pF CR507 3.3V +26V EP508 EP504 R529 2.2 R530 2.2 + C502 1 + C503 .1 + C597 .1 C598 .018 + C516 1 C504 .018 EP521 C515 56pF C517 .018 + C512 + C513 .1 1 C511 56pF C527 56pF EP507 C528 .018 C530 .001 + C531 6.8 C529 .01 EP506 1/4 C595 .018 + C596 .1 WO 511 R502 75 1 50 EP505 VS2 U501 M67776L RF IN EP520 C532 5.6pF RF OUT 5 DRIVER Q501 4821 C536 3.9pF 50 C522 1.5pF RF INPUT R501 68 R503 68 C588 1.5pF 50 C523 12pF C524 12pF C525 22pF C526 22pF C537 1.5-5pF EP509 R504 110 R506 200 C538 15pF C589 1.5pF AMPLIFIER/PRE-DRIVER WO 511 C533 56pF C514 .018 4 3 Vcc 2 VS1 R528 75 C501 27pF C535 .018 EP503 +8V C594 .001 + C534 6.8 L502 .01uH R505 1k L503 .01uH C520 .001 CR501 C519 10pF +26V EP513 EP512 RF INPUT C521 .001 R507 2k + C549 6.8 C550 56pF +26V WO 501 C548 .018 C546 .001 EP511 + C545 6.8 C544 .018 R510 100 C543 27pF C542 56pF EP510 C547 56pF R511 200 FINAL 1 Q502 4820 +26V C569 39pF R512 100 C553 56pF WO 502A C540 5.1pF WO 502 R514 1k C571 .018 R515 3.4k WO513 TO LPF C586 5pF C551 3.9pF C570 .018 R513 1k FINAL POWER 1 RF 1 WO 516A CR502 +26V C561 56pF WO 503 R509 100 100W R508 100 20W WO 512 FINALS +26V EP517 EP516 C564 + C563 56pF 6.8 C562 .018 C561 56pF C560 .001 + C559 6.8 C558 .018 EP515 +8V +15V 8V REGULATOR EP514 C557 27pF C564 56pF FINAL 2 Q503 4820 WO 504 U505 MC78T08CT +8V C567 56pF C554 5.1pF C587 5pF C565 3.9pF R516 200 R517 100 C572 39pF +15V SOURCE +6.2V EP518 8 C575 56Pf V IN U504 78L05 + C576 1 GND A 2 GND B 3 V OUT GNDC GND 6 7 R523 56 1 8 R522 240 + C580 4.7 + C577 4.7 C578 .018 C579 .001 NC 2 2 NC 3 U503 LM35D 3 V IN R520 1k CR503 C573 .018 C581 .018 7 6 NC 7 NC 6 GND 4 NC 5 OUT 1 NOTES: 5 1. ALL RESISTORS ARE IN OHMS AND ALL CAPACITORS IN MICROFARADS UNLESS OTHERWISE SPECIFIED. R518 100 R519 1k + C582 1 3 + C583 39pF 2 – R524 75 U502A 2904 1 R527 470 R526 301k WO 508 C574 .018 FINAL POWER 2 R521 3.4k WO 509 TEMP SENSOR C585 .018 C584 .001 R525 100k 75W POWER AMPLIFIER SCHEMATIC Revised January 2003 Part No. 001-2008-203 9-12 WO512 C577 + 8 U504 C508 C586 B C540 E 1 2 + C597 U501 3 4 C506 C505+ + C516 C513 + C504 R530 EP503 C542 5 B Q502 C541 C C532 CR507 EP510 C538 R511 C553 C551 C569 B B C552 R512 C589 C526 9-13 Revised January 2003 Part No. 001-2008-203 C522 B E C524 EP505 C525 Q501 C B B C536 C588 C523 C537 B R510 EP509 R514 C570 R513 CR502 EP521 C594 EP504 R505 C520 C571 WO516A C595 CR501 L502 R515 C518 + C596 EP507 EP506 C535 C517 C550 C533 EP520 R504 C519 C548 R507 R506 C521 R508 C561 C562 EP513 C547 C549 + C539 C564 EP517 EP512 C545 + C546 C540 C534 + EP516 EP511 C543 + C563 C531 + EP515 R509 C509 + C510 R529 B EP501 C530 C529 C528 C556 R503 EP502 C554 E C557 B C555 Q503 + C559 C565 C566 C EP514 B B C560 C558 C572 R516 R517 C587 C567 C568 WO505 EP508 R519 L503 R520 CR503 WO504 C527 C573 R518 C574 C598 WO 501 C507 R521 WO513 5 WO 502 WO511 EP518 U503 4 +C576 C581 8 + C502 + C582 1 C575 8 C511 5 + C512 C514 C503 + 5 C524 C501 4 + C580 1 4 R528 R502 1 C515 R526 C584 R525 WO 503 EP519 WO509 R522 C578 C579 R523 C585 R527 WO516 U502 WO510 C583 WO508 75W POWER AMPLIFIER BOARD +15V EP503 DRIVER +15V POWER CONTROL WO 505 EP513 C526 .018 R532 0 R528 2.7k + C522 1 R529 2.7k R531 0 C530 56pF + C517 1 C528 56pF C529 56pF EP504 EP505 + C531 .1 + C532 1 C533 .018 EP506 C537 56pF + C538 .1 + C539 1 C540 .018 EP507 C543 56pF C534 56pF EP508 +26V + C535 1 C544 56pF C546 .001 C545 .01 + C547 6.8 EP509 + C549 6.8 C550 .018 C548 56pF C536 .018 EP502 1/4 WAVE C524 .1 C523 .018 + C525 1 2 VS1 1 50 4 VS3 3 VS2 U501 PHW2820-1 RF IN EP510 RF OUT 5 50 WO 509 GAIN BLOCK L503 .01uH 3 4 WO 501 L504 .01uH +26V WO 502 CR501 50 OHMS Q502 4820 4 C551 5.1pF A R519 1k R520 200 B C566 .001 WO 520A GAIN BLOCK IF C567 .001 R521 10k FINAL 1 WO 503A C568 5.1pF C565 10pF +26V 2 C542 6.2pF R517 110 50 OHMS RF INPUT C541 4.7pF C552 56pF +26V 50 OHMS 2 WO 503 1/4 WAVE EP701 FINAL 2-3 WO 502A 1/2 WAVE DELAY LINE +26V FINAL 1 Q701 4 4820 C771 56pF WO 504 2 FINAL 1 POWER C703 3.9 FINAL 4 WO 504A 1/4 WAVE +26V EP703 +26V +15V R702 100 20W COMBINER 4 EP704 C762 1.5pF WO 507 C705 56pF C713 4.7pF COMBINER FINAL WO 515 POWER 1 WO 511 WO 512 FINAL WO 517 POWER 3 WO 513 + C706 6.8 C707 .018 WO 514 GAIN BLOCK WO 521 POWER WO 520 RF 4 C726 .018 C727 .018 R709 3.4k CR701 B A C708 56pF C710 .001 + C711 6.8 C712 .018 R703 100 20W RF 2 WO 512A R714 1k 4 R713 1k +26V C728 39pF EP707 + C718 6.8 C719 .018 RF 3 R701 100 20W R707 1k R706 100 FINAL 2 C717 56pF COMBINER FINAL WO 518 POWER 4 C709 56pF RF 1 RF 2 C725 39pF EP705 EP706 FINAL WO 516 POWER 2 C720 56pF C722 .001 + C723 6.8 R712 100 R711 200 C724 .018 C729 .018 C730 .018 R715 3.4k CR702 B A R710 100 EP708 1/4 WAVE FINAL 2 POWER 4 C721 56pF C761 1.5pF C716 56pF FINAL 2 Q702 4 4820 GAIN BLOCK RF 1/4 WAVE C715 3.9 C764 3.9 EP702 NOTES: R730 100 4 100W C772 56pF 1. ALL RESISTORS ARE IN OHMS AND ALL CAPACITORS IN MICROFARADS UNLESS OTHERWISE SPECIFIED. BOTTOM SIDE INTERCONNECT WIRES. 1/4 WAVE 3. U502, PIN 8 +6.2V, PIN 4 GROUND 4 R704 100 R705 200 FINAL 1 2 C704 56pF C701 4.7pF WO 508 WO 506 C763 3.9 RF 1 WO 511A R708 1k DANGER BERYLLIUM PRODUCT. INHALATION OF DUST OR FUNES MAY CAUSE SERIOUS CHRONIC LUNG DISEASE. SEE MATERIAL SAFETY DATA SHEETS FOR FURTHER DETAILS. WO 510 EP703 FINAL 3 Q703 4 4820 C773 56pF FINAL 3 POWER C733 3.9 1/4 WAVE +15V C767 3.9 C734 56pF R718 100 R721 1k SOURCE U504 78L05 GND A B C GND 8 V IN C553 56pF + C554 1 R511 56 FINAL 3 1 C559 .018 7 NC 7 V OUT 1 U503 LM35D R510 240 + C556 4.7 5 NC 5 NC 4 4 C558 .001 + C560 1 R716 100 20W COMBINER 4 EP711 C766 1.5pF 3 + C561 39pF 2 U502A 2904 1 R514 301k R512 75 NC 3 3 C557 .018 + C535 4.7 NC 2 2 6 NC 6 EP713 +26V +6.2 V 8 V IN R719 200 C731 4.7pF +6.V EP511 R515 470 C735 56pF C743 4.7pF WO519 TEMP SENSOR C563 .018 C755 39pF C739 56pF R720 100 50 OHMS C756 .018 C757 .018 R723 3.4k CR703 B A EP712 + C736 6.8 C737 .018 C738 56pF C740 .001 + C741 6.8 C742 .018 R717 100 20W RF 4 WO 514A R728 1k 4 R727 1k FINAL 4 +26V EP714 C747 56pF RF 3 WO 513A R722 1k C758 39pF EP715 + C748 6.8 C749 .018 C750 56pF C752 .001 + C753 6.8 R725 200 C754 .018 C562 .001 1/4 WAVE R726 100 C759 .018 C760 .018 R729 3.4k CR704 B A R724 100 EP716 R513 100k FINAL 4 POWER C751 56pF FINAL 4 Q704 4 4820 1/4 WAVE 1/2 WAVE DELAY LINE C746 56pF C745 3.9 C768 3.9 EP704 C774 56pF 175W POWER AMPLIFIER SCHEMATIC May 1998 Part No. 001-2008-203 9-14 TO LPF C557 C558 R511 R508 R526 R527 C516 R529 R532 R528 R703 R702 CR501 2 U501 3 4 C565 C552 B L503 L504 C713 R521 E C523 5 R519 R520 C566 C540 +C524 + C538 C567 EP702 C533 C530 + C531 +C539 EP506 C525+ + C532 +C535 C534 EP504 C537 EP502 + C527 C536 EP503 C531 C528 C548 1 +C522 C772 C717 WO 503 R524 R530 C550 R701 R523 R522 L502 R525 C529 WO 502A R501 R503 C502 C501 R504 C517 +C520 C515 C508 C510 C513 C514+ EP513 EP507 5 C506 U504 C507 C504 1 4 C505 8 C526 C761 WO509 C503 R507 R509 C509 C511 EP511 C559 R505 R506 L501 R510 U502 R502 +C512 EP505 C719 C720 EP707 EP706 C714 Q702 C555 + R515 U503 + C549 C737 C738 EP711 C718 + EP712 C723 + C722 C724 + C736 + C741 C740 C742 C739 C721 C715 C B R517 C762 9-15 May 1998 Part No. 001-2008-203 B Q502 E B EP510 C C542 C771 C707 C708 + C706 EP705 C551 C568 C701 C702 EP701 EP703 B B B + C711 B Q701 E C710 C C709 R709 WO511A R704 C704 B B C712 C727 C703 C541 C725 R705 C763 R706 R708 C764 R711 C728 CR701CR702 R713 C729 R712 R714 C716 WO 504 C735 B B R715 C730 C564 C544 R710 WO512A C518 C519+ +C554 C543 C766 WO520 EP501 WO506 WO505 C545 C546 EP708 R707 WO 501 WO521 8 C553 R718 R730 C726 5 5 B EP713 C765 U504 5 EP508 WO513A C561 4 1 4 EP509 B E 8 + C547 B Q703 8 C743 C 4 WO 502 C732 C733 R720 C767 R721 C734 1 C556 + R512 + C560 B B EP512 WO519 1 E R716 C755 R719 C562 R513 WO 508 C743 Q704 B C758 R514 C774 C748 C749 C750 + + C 753 C752 C751 C745 C768 C C744 R729 C759 R728 R726 C746 R725 CR703CR704 R727 C760 C563 EP710 R717 R722 R723 C747 WO 504A B B C757 C770 WO507 EP714 R724 WO514A C756 WO510 C754 51 W 1 O 51 W 2 O 51 W 3 O 51 4 W O 5 6 51 W O 7 W O 51 8 51 51 W O W O C769 EP715 EP716 C705 EP704 WO 503A 175W POWER AMPLIFIER BOARD RF OUT WO 651 WO 650 WO 653 REFLECTIVE POWER LOAD RF POWER IN CIRCULATOR R685 50 250W L657 12.5nH 50 R651 51 2 2904 C669 27pF 1 + 3 R664 160 FORWARD POWER SENSE 7 C664 27pF C672 27pF R665 10k R660 10k C654 12pF R663 5k + R668 51 L654 .033uH R671 0 L653 .039 R670 160 R676 10k B A CR651 C653 27pF A U652B 6 B CR652 C675 27pF R678 10k C682 .001 C681 .001 +6V +6V WO 657B C684 .001 1 C663 .001 + C662 R685 + C660 GND C GND A GND GND B 2.2 2 3 R686 470 C661 4.7 175W FORWARD/REVERSE POWER BOARD C674 R676 R677 R681 4 R680 C678 R683 C682 C679 R682 R689 C661 WO655 C659 C665 WO656 R684 8 C660 1 May 1998 Part No. 001-2008-203 R682 7.5k WO 652 8 LM78L05 7 + V IN U653 R687 240 4.7 V OUT R676 C675 U652 C677 C662 5 8 2904 7 9-16 C659 .001 R684 470 WO 656 2 R683 10k +15V L655 R670 L654 U653 R686 WO654 C664 C681 R666 1 R687 c663 WO657B 4 5 C672 R678 C667 R673 R667 WO657A R665 5 C673 U651 4 R664 R662 C671 R660 R656 C668 R659 C669 C670 R688 R663 8 1 C658 R671 R672 L656 C683 R675 CR652 R668 L652 R653 L651 R654 R655 R651 C653 MP652 + C679 .001 1. ALL RESISTORS ARE IN OHMS, CAPACITORS IN MICROFARADS AND INDUCTORS IN MICROHENRYS UNLESS OTHERWISE SPECIFIED. WO653 CR651 L653 3 C678 27pF NOTES: L657 R658 U652A R680 5k 6 C684 R681 160 C658 27pF C675 10k C658 10k + C683 4.7 C654 + C676 27pF WO 657A MP651 7 5 R688 10k R666 10k WO650 2904 R689 10k C673 .001 WO651 R677 10k R673 20k C667 27pF L655 12.5nH C677 27pF C674 27pF L656 .039uH C670 27pF U651B WO 654 L652 12.5nH R656 20k U651A 2904 R653 160 R672 0 C668 27pF R659 10k R662 10k BERYLLIUM PRODUCT. INHALATION OF DUST OR FUMES MAY CAUSE SERIOUS CHRONIC LUNG DISEASE. SEE MATERIAL SAFETY SHEETS FOR FURHTER DETAILS. 50 R655 0 C671 27pF R667 470 L651 .033uH R654 0 DANGER C665 27pF REFLECTED POWER SENSE P1 50 MAIN MICROPROCESSOR +15V 51 A0 42 OPERATIONAL BLINKING A1 10 A2 41 A3 ON = HIGH POWER OFF = LOW POWER 9 ON = LTR OFF = MULTI-NET 5 A6 39 A7 7 6 D0 9 A1 DQ1 A1 22 11 A1 DQ1 14 D1 8 A2 DQ2 A2 23 10 A2 DQ2 15 D2 7 A3 A3 24 9 A3 DQ3 17 D3 8 A4 DQ4 A4 25 8 A4 DQ4 18 D4 5 A5 DQ5 A5 26 7 A5 DQ5 19 D5 4 A6 DQ6 A6 27 6 A6 DQ6 20 D6 5 A7 DQ7 A7 28 5 A7 DQ7 21 D7 25 A8 A8 29 27 A8 24 A9 A9 30 26 A9 21 A10 A10 31 23 A10 23 A11 A11 32 25 A11 2 A12 A12 33 4 A12 26 A13 A13 34 28 A13 A14 35 29 A14 A15 36 3 A15 A16 37 2 A16 7 PO3 6 5 R2 2.2k CR3 13 U15C ALARM A8 38 A9 R20 2.2k CR4 DQ0 6 PO2 8 U15B 3 ALARM 8 PO4 4 A10 37 A11 59 NM1 5 R12 10k A12 36 A13 3 EA 4 DISPLAY DRIVER ALARM DISPLAY A14 35 2 2 f A16 34 3 3 g A17 2 4 1 e A18 33 5 15 d A19 7 A15 3 DS1 1 43 CTS0 46 CTS1 U26 14495L A 5 48 DMARQ0 A18 39 A19 40 8 14 c B 6 51 32 1 9 13 b C 9 52 63 6 10 12 a D 10 54 DMARQ1 31 DMAAK0 9 R10 200 10 OE 24 R 1 45 RXD1 WE D 4 47 TXD1 7 B +15V RE 2 +5V R38 20k LPTT 21 A2 DQ3 IC9 9 8 A3 IC49 49 7 A4 DQ5 IC53 53 6 A5 DQ6 IC75 75 5 A6 DQ7 4 A7 DQ8 29 A8 28 A9 RESET 44 TXD0 41 RXD0 RNT RX DATA 23 U6-9 (2) U7-1 (2) R39 270k +15V A16 23 A A19 22 B A18 21 C O0 1 U6A 74HC32 D0 D1 14 D1 D2 15 D2 D3 16 D3 D4 17 D4 D5 18 D5 D6 19 D6 83 R/W Y1 10 MHz X2 79 10 2 R31 10k MREQ 15 R30 10k +5V 19 3 A12 CE D2 18 D3 19 D4 20 D5 21 D6 22 D7 4 6 OE 25 WE 31 U20A 74HC00 U20B R3 0 23 5 1 3 16 O14 17 O15 2 O11 13 O13 PBRST 1 5 S1 RESET RESET J6 G1 6 P06 11 U9-27 (2) PT0 67 U9-3 (2) PT1 68 U10-25 (2) 20 READY 66 U19-2 (2) 54 TOUT 64 U30-1 (2) +5V U4 74HC138 ST 7 C8 10pF G2B 1 A A13 3 DISABLE TD 2 2 A14 2 B Y0 15 U6-10 (2) 1 WATCHDOG A15 3 C Y1 14 U7-2 (2) RST 5 GND 4 7 Y7 4 18 20 D 2 MREQ 5 6 WRITE 48 A19 U17 C1 10pF U6B G1 G2 19 Vcc TDL 3 RST D1 15 24 A10 R16 10k 8 D7 X1 78 9 8 6 DQ4 D0 14 15 84 MSTB U20C 1 3 READ 47 D0 13 U28 28C64 13 27 A11 R15 10k 81 D7 20 MSTB 16 22 8 10 PO5 RNT TX DATA 22 G DQ2 R34 10k U15A 74C906 1 2 D7 DQ1 55 58 D6 19 A1 R29 10k 5 D5 18 10 PT7 74 63 INT/POLL D4 17 A0 U5 74HC154 DE 3 GND D3 16 RAM 22 +5V IRDB- 57 D2 15 CE 31 U24 SN65176B 6 A IRDB+ 25 D1 13 11 7 R9 1.2K D0 12 J2-2 (2) R14 10k 8 27 DQ3 11 PWD VTH 76 S2 R11 1.2k W 20 +5V TC0 7 +12V U18 60L256 1 A14 E Vpp 1 30 +5V CL 64 U25 28F001BX A17 38 4 h+i DQ0 A0 U27 UPD70320 U15D 9 A0 12 5 PO1 10 11 10 A0 21 4 PO0 12 U15E R19 2.2k CR5 EPROM FLASH MEMORY U15F 13 R18 2.2k CR2 A4 40 A5 R17 2.2k CR1 G2A 4 Y2 13 DATA BUS (7:0) PT2 69 18 INTP0 D0 46 60 INTP1 CLK OUT 61 D1 14 12 D2 45 D3 13 D4 44 21 D5 12 RESET D6 43 HSDB+ 56 CS S2-15 (2) SOURCE 3 C15 .01 2 J3 + C17 47 U12 78L12 1 14 RxRDY 2 18 49 TxE U16F SOURCE -5V MODEM DCD 4 -5V IN 59 145406 J1 6 SOURCE 3 3 COMPUTER RX 3 19 TxD 14 1 Z2 +5V IN 61 11 U16C +5V +5V IN 28 +5v IN 29 CLOCK C16 .01 2 U16D + C18 47 4 COMPUTER TX 2 3 RxD 13 D0 27 D0 D1 28 D1 D2 1 D2 D3 2 D3 D4 5 D4 D5 6 D5 D6 7 D6 D7 8 D7 U2D 9 10 U2E 11 1 J3 CP 1 2 76800 12 O0 3 4 38400 11 O1 5 6 19200 9 O2 7 8 9600 6 O3 TxC 9 9 10 4800 5 O4 RxC 25 11 12 2400 4 O5 13 14 1200 3 O6 MR 2 U21 MC14024 R1 10M R4 2k Y3 2.4575 MHz C29 62pF C19 62pF 1 +5V IN 60 52 53 8 +12V 3 1 Z1 +15V IN 62 17 11 CLK 20 12 C1 D SOURCE +15V S2-16 (2) +15V IN 30 -5V IN 27 WR U22 82C51 D7 11 HSDB- 24 10 13 RD C4 .01 C5 .01 C6 .01 C7 .01 C10 .01 C11 .01 C12 .01 C20 .01 C21 .01 C22 .01 C23 .01 C26 .01 C30 .01 C31 .01 C32 .01 C24 .01 C25 .01 C27 .01 C28 .01 55 CTS 17 DSR 22 58 49 9-17 May 1998 Part No. 001-2008-203 MAIN PROCESSOR CARD SCHEMATIC (1 OF 2) U7A 74HC32 1 U6C 5 6 U20D 9 MSTB P1-16 (1) 8 10 U4-15 (1) U2C 3 2 U4-14 (1) 12 11 13 V25 DATA BUS (7:0) RX FIFO 15 TX FIFO 4 A0 5 D0 A1 6 D1 Q0 24 D0 A2 7 D2 Q1 23 D1 8 D3 Q2 22 U10 9 D4 74HC7030 Q3 21 D2 S1 SO 26 Q0 24 A0 A3 Q1 23 A1 A4 27 MR Q2 22 A2 A5 10 D5 Q4 20 D4 5 D0 Q3 21 A3 A6 11 D6 Q5 19 D5 A4 A7 12 D7 Q6 18 D6 27 MR Q7 17 D7 3 DIR U27-67 (1) U27-11 (1) OE D0 D1 U9 6 D1 74HC7030 Q4 20 D2 7 D2 Q5 19 A5 D3 8 D3 Q6 18 A6 D4 9 D4 Q7 17 A7 D5 10 D5 D6 11 D6 D7 12 D7 3 U6D U2B 11 3 4 SD 26 U7B 12 5 13 4 6 DOR DIR 25 D3 LOWER ADDRESS LATCH U27-68 (1) D8 13 U2A 1 2 4 SI OE 15 25 DOR D8 A0 2 D0 Q0 19 D0 A1 3 D1 Q1 18 U8 4 D2 74HC573 Q2 17 D1 A2 A3 5 D3 Q3 16 D3 A4 6 D4 Q4 15 D4 A5 7 D5 Q5 14 D5 A6 8 D6 Q6 13 D6 A7 9 D7 OC Q7 12 D7 C EN 1 11 13 HSDB MICROPROCESSOR 18 +12V 3 14 4 13 R6 200 R8 1.2k 18 Y0 P1-56 (1) U32B Vcc 20 74CT244 14 Y2 A0 2 HSDB- 16 Y1 12 Y3 A1 4 10 GND A2 6 1 OE P1-24 (1) HSDB+ S3 8 Vcc 5 4 16 1 7 B 8 1 15 2 6 A 2 7 5 12 1 R A0 39 PO0 P1-2 3 A1 38 PO1 A2 37 PO2 P2-0 21 A8 A3 36 PO3 A9 A4 35 PO4 P2- 22 1 P2-2 23 A10 A13 1 A A5 34 PO5 P2-3 24 A11 A14 2 B A6 33 PO6 P2-4 25 A12 A15 3 C A7 32 PO7 P2-5 26 A13 4 G2A P2-6 27 A14 5 G2B P2-7 28 A15 +5V +5V A3 8 P3-7 P1-0 1 S2 R7 1.2k +5V RAM DE 3 15 ADDRESS SELECT Y1 Y2 U3 74HC138 Y0 15 +5V A8 A0 11 IO0 A8 25 A1 12 IO1 A9 24 A9 A1 12 IO1 A9 24 A9 A2 A10 A2 13 IO2 A10 21 A10 A3 13 IO2 U1 A10 21 HM6264LP-15 15 IO3 A11 20 A11 A3 15 IO3 16 IO4 A12 A4 A11 23 U14 16 IO4 27C256A A12 2 A11 A4 A5 17 IO5 A0 10 D0 A5 17 IO5 A13 26 A13 A6 18 IO6 A1 9 D1 A6 18 IO6 A7 19 IO7 A2 8 D2 A7 19 IO7 20 A3 7 D3 D0 10 A0 A4 6 D4 D1 9 A1 A5 5 D5 D2 8 A2 A6 4 D6 D3 7 A3 A7 3 D7 D4 6 A4 D5 5 A5 D6 4 A6 D7 3 A7 CS1 26 CS2 U23 65176 R40 15 EPROM A0 6 EA 27 OE 11 IO0 +5V 4 P1-3 2 14 13 G1 U13 TP8052AH2 R35 3.9k U16B 22 17 P3-8 2 P1-1 31 WE A8 25 A12 2 A12 J4 A14 27 CE J4 1 2 3 LTR 4 5 MN 6 20 OE 3 U30B 4 8 9 U31C U2F 10 13 12 D 4 11 P3-1 RST 9 22 U17-6 (1) GND RE R28 4.7k 5 3 ADDRESS BUS (7:0) 2 6 +5V ADDRESS/DATA BUS (15:8) 10 P3-0 R13 150 R5 150 PSEN 29 6 U30C 5 U31B 4 5 6 XTAL1 ALE 30 XTAL2 19 Y2 18 11.059 MHz J5 1 MULTI-SPEED 19 OE 9 Y0 A8 +5V U32A 7 Y1 74CT244 SOURCE A0 11 Q2 3812 +15V 3 A1 13 +5V 5 Y2 A2 15 3 Y3 A3 17 R21 100k R26 10k U30A 74ACT14 1 2 R27 10k U31A 74ACT02 2 1 3 2 +12V J2 1 C2 20pF Y4 12 MHz 1 FLASH R25 10k 2 CRYSTAL OUT 3 LTR SPEED U25-1 (1) 2 C13 20pF R24 4.7k U27-66 (1) U27-64 (1) U11 78L12 +5V R23 4.7k 3 EPROM Q3 1300 R22 10k MAIN PROCESSOR CARD SCHEMATIC (2 OF 2) Revised January 2003 Part No. 001-2008-203 9-18 A14 +5V D2 Y2 R17 S1 J5 1 2 3 Y4 2 1 3 4 2 1 6 8 7 9 10 3 5 U12 U26 R39 9 8 11 10 5 R9 U8 4 U23 U32 8 1 J4 11 1 3 5 1 16 10 U14 O N 1 8 14 1 20 1 S3 4 7 8 5 R5 R13 U30 1 40 CR6 16 1 R7 R11 74 54 S2 R6 R8 8 7 Y1 75 53 U31 R26 C22 1 14 O N 15 14 12 13 7 8 9 8 14 1 U5 U27 84 2 1 7 8 U15 U20 J2 8 1 R34 32 1 1 2 J3 U24 1 24 15 14 5 4 32 12 28 15 11 33 C21 R10 R35 R27 20 1 U3 2 4 6 U13 C25 8 9 28 1 14 1 R25 3 2 1 U11 8 1 14 8 2 3 1 R23 R22 U6 7 U4 U21 13 14 J6 U18 4 R3 R16 1 8 U17 5 1 2 3 U25 14 1 U22 C6 R15 32 5 1 29 C16 20 21 16 CR1 R18 15 14 1 14 1 R31 7 8 14 7 R4 C29 Z2 + C18 + C17 17 1 33 1 64 32 20 13 28 16 U28 Z1 C15 1 CR2 R19 28 U1 U10 28 1 28 8 1 Y3 R24 DS1 CR5 R20 1 14 15 14 U9 R28 14 C19 R1 R30 R38 CR4 R2 3 B 5 A 1 2 4 6 1 15 1 U2 7 R29 P1 MAIN PROCESSOR CARD Revised January 2003 Part No. 001-2008-203 9-19 C24 C11 C28 C8 R14 C1 C4 Q2 CR3 U7 14 8 U16 1 R21 C31 C13 C27 7 8 R33 R32 16 C26 C7 R12 C9 C2 R36 R37 C40 C30 C12 C5 9 C20 Q3 C23 C7 J1 C11 D1 Q1 19 U108 3 D2 74HC573 Q2 18 D2 4 D3 Q3 17 U113C-9 (2) RX MUTE GATE D3 5 D4 Q4 16 U114A-1 (2) RX OPTION GATE D4 6 D5 Q5 15 U115B-8 (2) RX VOICE GATE D0 P101 ADDRESS LATCH 2 D1 U115A-1 (2) VOTER AUDIO MUTE GATE U114D-16 (2) LOCAL AUDIO MUTE GATE A0 42 A0 A1 10 A1 A12 23 A Q4 5 D5 7 D6 Q6 14 U116B-8 (2) RX AUDIO GATE A2 41 A2 A13 22 B U133 6 74HC574 Q5 D6 8 D7 Q7 13 U115C-9 (2) RX VOICE TO BACKPLANE A3 9 A3 A14 21 C Q6 7 D7 9 D8 Q8 12 U116A-1 (2) FSK TO AUDIO GATE A4 40 A4 A15 20 D Q7 8 A5 8 A5 A16 23 A A6 39 A6 A17 22 B A7 7 A7 A18 21 C ADDRESS LATCH 20 D 11 CLK Q8 9 U103 74HC573 Q9 10 Q2 3 A8 38 A8 A9 6 A9 18 G1 A10 37 A10 19 G2 A11 5 A11 A12 36 A12 A13 4 A13 A14 35 A15 Q1 2 D1 2 U154A 74HC32 RX FIFO MPC LATCH 3 1 13 U101 E 12 1 18 G1 OC C EN 11 +5V R319 10k R209 10k R207 10k R208 10k R210 10k D1 Q1 19 U107 3 D2 74HC573 Q2 18 D2 4 D3 Q3 17 U116D-16 (3) TXA TO FSK GATE D3 5 D4 Q4 16 U159C-9 (3) DATA TO A-D GATE D4 6 D5 Q5 15 U116C-9 (3) TX AUDIO GATE D5 7 D6 Q6 14 U158A-1 (3) TX VOICE GATE D6 8 D7 Q7 13 U153A-1 (3) DATA LEVEL TEST GATE D7 9 D8 Q8 12 U100B-5 (3) CWID CONTROL D0 2 RX FIFO 15 2 D1 U153C-9 (2) REPEAT GATE U153D-16 (3) TXS TO FSK GATE D0 19 Q1 D1 18 Q2 A14 D2 17 Q3 D8 9 WO 107 A0 3 A15 D3 16 Q4 D6 7 WO 105 A1 U160 6 D1 74HC7030 Q1 23 D1 A16 34 A16 D4 15 Q5 D7 8 A2 7 D2 Q2 22 D2 2 A17 D5 14 Q6 D5 6 WO 106 R211 100 A17 A3 8 D3 Q3 21 D3 A18 33 A18 D6 13 Q7 D4 5 A4 9 D4 Q4 20 D4 D0 A19 A19 D7 12 Q8 D2 3 A5 10 D5 Q5 19 D5 D1 Q1 19 U106 3 D2 74HC573 Q2 18 A6 11 D6 Q6 18 D6 D2 4 D3 Q3 17 U117C-9 (3) LOCAL MIC MUTE A7 12 D7 Q7 17 D7 D3 5 D4 Q4 16 U118C-9 (3) EXTERNAL MOD MUTE D4 6 D5 Q5 15 U118B-8 (3) NORMAL MOD MUTE D5 7 D6 Q6 14 U118D-16 (3) TX MOD MUTE D6 8 D7 Q7 13 INC U151-U149 (3) D7 9 D8 Q8 12 U-D U151-U149 (3) 1 19 G2 O3 O15 17 4 U101 E 10 U154B 11 6 TX FIFO 4 5 U105 74HC573 R217 100 D3 4 P100 WO 104 CR120 5.1V LOCAL MIC PTT Q102 (2) D1 MREQ 15 DE 25 10 EXT REQ 1 2 MSTB 16 Q0 24 5 D0 RD 47 27 MR WR 48 3 DIR SO 26 D0 11 CLK D8 13 SI HSDB+ 24 4 HSDB- 56 IRDB+ 25 9 IRDB- 57 TX FIFO DIR 4 S1 LPTT 21 DE 15 U101C 6 5 SO 26 5 D0 16 U154D D2 4 D3 Q3 17 U139-7 (3) CS 2 A2 D3 5 D4 Q4 16 U141-7 (3) CS 3 5 D4 Q4 16 7 A3 D3 15 A3 D4 6 D5 Q5 15 A4 6 D5 Q5 15 6 A4 D4 16 A4 D5 7 D6 Q6 14 U142-7 (3) CS 5 A5 7 D6 Q6 14 5 A5 D5 17 A5 D6 8 D7 Q7 13 U143-7 (3) CS 6 A6 8 D7 Q7 13 4 A6 D6 18 A6 D7 9 D8 Q8 12 A7 9 D8 Q8 12 3 A7 D7 19 A7 A8 25 A8 CE 20 A9 24 A9 A1 A2 4 D3 A3 45 D2 7 D2 DOR 25 13 D3 8 D3 Q0 24 A0 D0 2 P1-1 U111 P2-0 21 TP8054AH2 39 PO-0 P2-1 22 44 D4 9 D4 Q1 23 A1 D1 38 PO-1 P2-2 23 A10 A13 1 A 12 D5 10 D5 Q2 22 A2 D2 37 PO-2 P2-3 24 A11 A14 2 B 43 D6 11 D6 Q3 21 A3 D3 36 PO-3 P2-4 25 A12 A15 3 C 11 D7 12 D7 Q4 20 A4 D4 35 PO-4 P2-5 26 A13 4 G2A 13 D8 A14 5 G2B 17 P3-7 4 P1-3 12 A8 ADDRESS SELECT A9 Q5 19 A5 D5 34 PO-5 P2-6 27 32 Q6 18 A6 D6 33 PO-6 P2-7 28 A15 63 Q7 17 A7 D7 32 PO-7 XTAL 1 19 10 P3-0 Y101 11.059 MHz XTAL 2 18 U162D 6 A1 Q3 17 D1 12 U112 8 A2 27C256A D2 13 P1-2 3 Q1 19 U104 74HC573 3 D2 Q2 18 D1 VOTER DATA IN 58 D1 A0 14 64 A0 Q1 19 U156 3 D2 74HC573 Q2 18 U137-7 (3) CS 0 D0 11 11 2 D1 P1-0 1 U161 6 D1 74HC7030 MR 27 31 13 Y2 14 Y1 U102 74HC138 G1 6 C EN 11 +5V 10 A0 OC 1 C162 20pF +5V 29 Z101 8 Vcc1 WO 114 WO 115 +5V 60 +5V 61 RESET +5V R282 10k SOURCE 9 RESET U119 DS1232 3 TO L R318 10k -5V -5V 27 Z100 J105 WDOG 1 P102 2 WO 108 -5V 59 ST 7 WO 109 D1 Q1 19 U155 3 D2 74HC573 Q2 18 2 A12 D2 4 D3 Q3 17 A13 26 A13 D3 5 D4 Q4 16 U149-7 (3) CS 11 A14 27 A14 D4 6 D5 Q5 15 U149-7 (3) CS 12 D5 7 D6 Q6 14 D6 8 D7 Q7 13 U151-7 (3) CS 14 9 D8 Q8 12 CS 15 P1-6 7 U159B-8 (2) LOGIC SQUELCH P1-7 8 U125D-14 (2) RX DATA P3-2 12 R201 (3) TX DATA 1. ALL RESISTORS ARE IN OHMS AND ALL CAPACITOR ARE IN MICROFARADS UNLESS OTHERWISE SPECIFIED. P3-3 13 R202 (3) TX SHAPE 2. IC NUMBERS NOT SHOWN P3-4 14 U117B-8 (3) TX DATA EN D7 NOTES: GND 4 7 3 U100 14 U110 2 WO 110 WO 111 SOURCE SOURCE U113, U114, U115, U116, U117 U118, U153, U158, U159 U120, U124, U130, U135, U164 U165, U166 +9V +15V +15V 30 +15V 62 U136 LM78L08 V OUT 1 B A C GND 7 6 2 3 8 V IN Z102 + C256 15 C231 .01 + C296 10 R303 240 R304 27 MAIN AUDIO CARD SCHEMATIC (1 OF 3) + C258 47 C233 .01 C234 .01 C262 .01 C263 .01 C227 .01 C228 .01 C271 .01 C272 .01 C273 .01 C229 .01 9, 22 13 4 8 4 U121, U163 8 4 U122, U123, U125, U126, U129 4 11 4 U127, U128, U131, U167 U137, U138, U139, U141, U142 U143, U147, U148, U149, U151 U162 11 8 4 8 May 1998 Part No. 001-2008-203 U115D-16 (2) RX NET U148-7 (3) CS 10 WO 127 Q1 19 U157 3 D2 74HC573 Q2 18 D2 4 D3 Q3 17 U159B-8 (3) LOGIC SQUELCH A-D GATE D3 5 D4 Q4 16 U159D-16 (3) TX MOD A-D GATE D4 6 D5 Q5 15 R284 (3) NORMAL RX GATE D5 7 D6 Q6 14 U118A-1 (3) DIGITAL MOD MUTE GATE D6 8 D7 Q7 13 D7 9 D8 Q8 12 2 D1 11 CLK 16 U153B-8 (3) TX NET D1 D0 -5V 2 D1 11 CLK PIN NUMBER +9V WO 126 D0 22 OE +15V WO 125 A11 23 A11 PSEN 29 IC U138-7 (3) CS 1 11 CLK ALE 30 RST 5 2 D1 A10 21 A10 A12 EA 31 SOURCE +5V D0 9 A1 C163 20pF +5V 28 8 EPROM P3-6 13 D0 11 9 LOWER ADDRESS LATCH 46 U158C-9 (3) TX OPTION GATE 74HC04 8 10 3 TLA DB 26 U159A-1 (3) LEVEL DETECT GATE 11 CLK U101D U154A 2 D1 9-20 U117A-1 (3) TX INTERCOM GATE U113D-16 (3) RX SQUELCH ACTIVE GATE WO118 WO 117 WO116 +5V + C295 220 RX WB AUDIO 27 R281 1M U121A 2904 1 2 - 3 + - U121B 2904 7 +1.25 V 5 + R294 1k U121B 2904 7 - C239 68pF C104 100pF - 3 + C110 .022 C280 .022 C276 .0022 C278 .0068 C111 47k C237 .033 C277 .0047 R105 100 6 - U122B 2904 7 C238 .047 C239 .068 R108 110 C108 .1 5 + R114 18k - 3 + 9 U122C 2904 8 - C109 .1 10 + 1 R112 47k 13 - U122D 2904 14 2 12 + 3 R109 1.07M + R284 10k NORMAL RX U157-15 (1) U113C RX MUTE GATE 11 10 U113B NORMAL RX GATE 6 7 U163A 3303 1 - 15 16 R214 3.9k - C116 .001 - U135B MC33178 7 NOISE RECTIFIER R117 6.2k WO101 WO102 R205 7.5k R206 10k -5V R259 10k R116 1.5k C117 .01 2 U123A 3303 - R118 12k 1 RT100 C118 10k .01 CR101 -5V 8 3 + R119 47k C120 .1 U123B 3303 6 7 + C123 .047 U124B 2904 7 6 - 5 + R132 56k R251 51k 2 C124 .0068 + 5 R126 100k + C240 1 12 + R178 100k 2 U116A FSK TO AUDIO GATE 2 3 WO 100 (3) WO 103 (3) 5 - U166B MC33178 7 R263 10k R179 300 14 RXA- R180 300 C287 300pF R181 10k 6 + 5 - U131A 3303 1 - 13 RXA + R182 100k C288 300pF U117A-3 (1) TX INTERCOM GATE C244 10 C243 10 SECONDARY AUDIO AMPLIFIER R262 R241 2.2k 100k C245 10 U131B 3303 7 C246 10 R183 300 S100 10 7 9 8 11 6 12 5 U162B 15 2 16 1 R184 300 3 + 13 R260 36k R240 100k U165A 2904 1 LOGIC SQUELCH 13 VBIAS R231 10k M0 6 M1 SECONDARY AUDIO TO RNT 1 RXS+ 5 RXEQ 14 RS-232 DATA TO/FROM RNT U109 7 RXIN CLK 18 MX614TN 12 GND FSK AMPLIFIER 2 RXS- Vcc 24 11 TXOUT C159 .1 3 U162C 14 3 +5V C247 1 R261 300k 2 + R229 1K R135 47k + 3 + 2 R230 7.5k CR100 6 U166A MC33178 1 - U108-12 (1) FSK TO AUDIO U123D 3303 14 C289 300pF R177 10k U159B-6 (3) R250 150k R235 100k 6 -5V R123 330k +5V R228 5.1k R131 56k U108-14 (1) RX AUDIO R127 470k R125 100k CR118 15V C290 300pF R121 47k SCHMITT TRIGGER U123C 3303 9 8 10 + R124 1M 31 RX VOICE CR117 15V MAIN AUDIO AMPLIFIER R258 R239 2.2k 100k C249 .1 COMP IN 5 A301 COMPANDING OPTION COMP OUT 4 - 1 RECEIVE DATA FILTER U124A MC33178 1 U116B RX AUDIO GATE 6 7 U114C 1 EXP IN DATA AMPLIFIER TP DCR 3 10 2 C119 .1 R122 10k C121 .01 C122 .022 9 11 R216 10k NOISE AMPLIFIER R115 R234 47k 100k R277 5.1k R120 10k - U165B 2904 U155-18 (1) RX NET OPT U113D RX SQUELCH ACTIVE GATE 14 CR107 4.3V 5 + 2 7 U114B R215 1k 5 + R129 47k 16 P100 U108-13 (1) RX VOICE TO BACKPLANE R238 R302 36k 100k R300 36k 6 +5V 6 R128 100k R299 10k 8 7 9 U108-17 (1) 8 +5V RX OPTION U108-16 (1) C305 10 9 +5V - U115C RX VOICE TO BACKPLANE 10 11 U120B 2904 7 - U115D RX NET GATE 15 14 EXP OUT R130 100k C292 360pF U114A RX OPTION GATE 3 2 C112 .01 R111 18.2k R113 150k U135A MC33178 1 7 8 5 + R110 110 R107 1.07M HIGH-PASS FILTER > 30 kHz C115 -100pF - 2 6 R289 2.2 VOICE AMPLIFIER R256 R238 36k 100k R257 36k U108-15 (1) RX VOICE RX SQ ACT U157-18 (1) C114 100pF U115B RX VOICE GATE 9 U107-19 (1) C107 .022 R106 1.07M C113 100pF U153C REPEAT GATE 11 10 U153A-2 (3) U122A 2904 1 2 C284 220 3 6 C106 .068 C294 .1 5253 390k R237 100k 5 + R103 69.8k C279 .22 SOURCE 6 R102 147k C105 .033 6 R452 43k C236 .001 R104 15k R293 6.2k R232 51 2 C281 820pF C102 .001 +9V R288 220 + R247 54.9k C283 .1 + R101 29.4k C291 .1 J101 SPKR/MIC C299 .01 2 U115A VOTER AUDIO MUTE C101 .0022 C103 .1 R290 1 + 3 3 + R292 39 LOCAL AUDIO OUTPUT J104 EXTERNAL SPEAKER + U120A 2904 1 - 4 + 2 C285 470 U132 TDA2003 U108-18 (1) LOCAL AUDIO MUTE GATE U108-19 (1) 1 C254 .1 5 + C100 470pF R291 1k R236 10k 16 R248 120k R233 100k + C251 15 LOCAL AUDIO AMPLIFIER C286 10 1 + + R249 36k ON/OFF/ VOL + C235 1 P100 VOTER AUDIO 25 R254 47k + U114D LOCAL AUDIO MUTE GATE 14 15 2 XTAL/CLK TXD 17 P101 R203 R200 10k 2.2k 23 RNT TX DATA +5V 22 RNT RX DATA - U125A 3303 5 1 3 + 6 +9V + + C158 10 U125B 3303 CR108 7 - + C241 15 R134 100k 10 + CR110 U125C 3303 CR109 7 9 - 12 + U125D 3303 14 R198 10k R136 10k CR106 +5V R133 100k U110 MX614TN RXD 19 +5V 24 Vcc RX DATA U111-8 (1) 13 - -5V U159C-10 (3) DATA TO A-D GATE S101 5 M0 RXAMPOUT RXIN 7 -5V C155 15pF Y100 2.4576MHz TXS+ TO S100-2 (3) R222 100k R199 100k C156 .1 U153D-14 (3) U153C-7 (3) C306 .1 1 XTAL R212 1k 8 VBIAS 13 18 CLK + C242 15 1 C307 100pF 14 RXEQ R213 5.1k 7 8 6 M1 R276 18k 2 R197 1M GND 12 2 XTAL/CLK C166 15pF TXD 17 -5V + C255 47 + C267 47 + C268 47 + C207 1 C230 .01 C186 .01 C187 .01 C188 .01 C189 .01 C190 .01 C191 .01 9-21 C192 .01 C193 .01 C194 .01 C195 .01 C196 .01 C197 .01 C198 .01 C199 .01 C200 .01 C201 .01 C202 .01 C203 .01 Revised January 2003 Part No. 001-2008-203 C204 .01 C205 .01 C206 .01 C264 .01 C265 .01 C266 .01 C208 .01 C209 .01 C210 .01 C211 .01 C212 .01 C213 .01 C214 .01 C215 .01 C216 .01 C217 .01 C218 .01 C229 .01 MAIN AUDIO CARD SCHEMATIC (2 OF 3) S100-1 (2) C154 .1 S100 P100 TXS+ 3 2 15 R191 75k R196 300 SECONDARY AUDIO FROM RNT 9 - 3 14 4 13 AUDIO AMPLIFIER U131C 3303 8 R265 2.2k C153 .1 R193 75k U131D 3303 14 13 12 + R192 75k U153A DATA LEVEL TEST GATE 3 2 C156 .1 R198 100k 16 U107-18 (1) TXS TO FSK U110-5 (2) TO TX FSK J103 U153C-10 (2) REPEAT GATE COMPANDOR OPTION A301-5 1 U107-13 (1) DATA LEVEL TEST C282 .1 R286 75k U153D TXS TO FSK GATE 14 15 R264 10k R242 100k 10 + R195 300 TXS- 4 R194 75k U158C TX OPTION GATE 10 11 HIGH-PASS FILTER > 300 Hz C151 .1 R188 75k R187 75k R314 43.2k C301 .0047 TXA+ 15 MAIN AUDIO FROM RNT R190 300 U167A 3303 1 2 - C300 .0056 6 - C152 .1 C302 .0033 U167C 3303 8 R267 2.2k R317 909k 13 - U167D 2904 14 12 + C304 .1 R307 36k TX VOICE AMPLIFIER R306 R305 36k 100k R269 36k TX VOICE 32 CR113 15V V REF EX 7 2 - CR114 15V V REF EX R268 36k R244 100k 6 - U111-13 (1) TX SHAPE U111-12 (1) TX DATA R219 180k J102 LOCAL MIC JACK C161 .1 R220 16k U164A 2904 1 2 - R285 2.2k 3 + C138 .1 R154 43k R153 43k 9 +5V R223 6.8k U117C LOCAL MIC MUTE GATE 10 11 R152 22k 6 - U164B 2904 7 C132 .0056 R151 43.2k C133 .0047 5 + 6 - U127B 2904 7 C298 .0033 R309 25.5k C297 .0039 5 + 9 - U127C 3303 8 R201 270k 5 VL U106-13 (1) U106-12 (1) U111-7 (1) CR100 (2) R164 100k 6 - U126B 3303 7 5 + R274 R163 36k 100k C136 100pF R165 47k C143 .022 V REF EX R160 1.1k R204 47k U157-17 (1) LOGIC SQ A-D 9 - U126C 3303 8 R169 54.9k R174 160k C136 .0047 C148 .01 R175 4.3k 3 + R172 10k R171 10k C144 .047 R221 0 12 + C136 .0068 R161 3.01k R159 2.74k R162 18.2k R168 2.2k C137 100pF U129A 3303 1 2 C150 .022 R176 6.8k R322 0 J106 1 P106 +5V 8 TX DATA OUT 2 3 P107 R323 0 4 9 TX DATA IN 5 TX AUDIO AMPLIFIER U118A DIGITAL MOD MUTE GATE 3 2 R143 3.3k U149 X9C10415 100k 7 CS R320 180k R145 150k LOWPASS FILTER C130 470pF R138 121k R137 121k 12 + 2 - U127A 3303 1 BUFFERS R310 0 R311 0 3 + 2 - U128B 3303 1 R312 0 R313 0 3 + C126 .01 C128 .0033 9 - U128C 3303 8 R139 35.7k R140 27.4k 10 + 13 - U128D 3303 14 R141 22.6k R142 17.4k 12 + 2 - U128A 3303 1 3 + VW VL 3 5 6 C127 680pF U106-13 (1) R158 82k U106-12 (1) + R157 82k U118B NORMAL MOD MUTE GATE 7 6 U129C 3303 8 9 - C140 .1 - 29 TX MOD 16 U106-14 (1) TX MOD MUTE C146 390pF R155 82k C160 .1 R218 82k 10 + U118C EXTERNAL MOD MUTE GATE 10 11 11 EXTERNAL MOD 9 U106-16 (1) EXT MOD MUTE C129 470pF R280 150k U118D TX MOD MUTE GATE 15 14 R321 100 R156 82k R270 39k C165 360pF U129B 3303 - C141 .1 R271 180k 8 U106-15 (1) NORMAL MOD MUTE C125 680pF IN 1 C U/ 2 D VH 1 U157-14 (1) LOWPASS FILTERS DIGITAL MOD MUTE LIMITER +5V EP106 C106 .01 -5V -5V EP101 EXPAND IN (WO101 MAC) 14 C269 + 47 C270 + 47 C232 .01 C170 .01 C171 .01 C172 .01 C173 .01 C174 .01 C175 .01 C176 .01 C177 .01 C178 .01 C179 .01 C180 .01 C181 .01 C182 .01 C183 .01 C184 .01 C185 .01 C219 .01 C220 .01 C221 .01 C222 .01 C223 .01 C224 .01 C225 .01 C226 .01 C103 1 + C257 + 47 C101 4.7 3 EXP CAP GCELL IN 1 C104 4.7 + + COMPANDOR SCHEMATIC C109 1 + R278 0 U126D 3303 14 13 - R166 56k 10 + R308 909k U155-15 (1) R279 150k CR105 R167 56k R173 430k U105-5 (1) LOCAL MIC Q102 PTT 3658 +5V U159B LOGIC SQ A-D GATE 6 7 8 +3.5V 8 U111-14 (1) TX DATA EN U157-16 (1) TX MOD A-D +5V R170 1M CR103 13 - U126A 3303 1 10 + C131 .0047 U127D 3303 14 3 U117B TX DATA ENABLE GATE 6 7 3 + R227 10k CR112 2.4V CR111 2.4V CR104 VW IN 1 C U/ 2 D R225 10k Q101 3657 R226 10k R144 1k VH -5V R150 86.6k U106-17 (1) LOCAL MIC MUTE +5V CWID CONTROL U107-12 (1) HIGH-PASS FILTER > 300 Hz TX AUDIO BUFFER C139 .1 2 - R202 1M CWID GENERATOR U100B U100A 5 74HC02 4 2 74HC02 1 6 3 3 U117A TX INTCOM GATE 2 U155-13 (1) R275 36k U155-19 (1) TX NET U116A-2 (2) U116B-7 (2) MAIN AUDIO AMP 1 U151 X9C10415 100k 7 CS C142 .01 U107-14 (1) TX VOICE U157-19 (1) TX INTCOM U107-16 (1) DATA TO A-D TX DATA AMPLIFIER 7 U158B A301-5 (2) A301-4 (2) COMPANDOR OPTION A301 1 +3.5V WO 103 16 9 8 U158A TX VOICE GATE 2 3 3 + DC RESTORATION U125A-1 (2) 8 6 WO 100 U159D TX MOD A-D GATE 15 14 U159C DATA TO A-D GATE 10 11 14 U158D OPTION U153B TX NET GATE 7 6 U130B 2904 7 5 + U130A 2904 1 16 U107-17 (1) TXA TO FSK 9 U107-15 (1) TX AUDIO TXA- 16 R185 75k U116C TX AUDIO GATE 10 11 28 A-D LEVEL R298 10k 16 15 P100 1 U106-19 (1) LEVEL DETECT +5V U106-18 (1) TX OPTION U116D TXA TO FSK GATE 15 14 R266 10k R243 100k 10 + R315 86.5k R186 75k 9 9 - 5 + 3 + R189 300 U167B 3303 7 R316 25.5k C303 .0039 J100 A-D LEVEL TP U159A LEVEL DETECT GATE 2 3 2 V REF U101 EXP OUT SA577D 11 COMP CAP1 RECT IN 2 GCELL IN 2 6 10 COMP IN 8 + GND C107 4.7 + 9-22 C108 4.7 12 COMPRESS IN (WO100 MAC) May 1998 Part No. 001-2008-203 C105 .001 COMP CAP2 I REF EP102 R103 2.7k 9 7 MAIN AUDIO CARD SCHEMATIC (3 OF 3) C102 4.7 + 4 + 13 COMP OUT COMPANDOR BOARD R101 3.9k RECT IN 1 5 C110 1 R102 39k 1 EP105 EP104 WO 114 WO 115 40 1 14 15 10 8 11 1 U119 4 5 R175 R171 R172 U161 U157 U112 U111 1 10 20 11 WO WO 116 118 WO 117 1 10 5 8 5 U149 4 20 11 C184 1 1 28 15 14 21 1 20 7 8 CR106 1 14 15 10 11 WO 126 R302 14 R301 20 U106 J106 8 1 R322 R323 R276 + C295 3 2 1 U156 WO 125 8 9 1 20 CR109 CR110 CR108 1 8 U160 5 1 16 1 20 1 28 U110 C156 R199 R222 C307 12 13 1 24 10 24 1 U105 U107 + C246 R239 +C243 C237 R294 1 R319 1 20 + C245 20 WO WO WO WO 107 106 105 104 11 10 11 R241 C239 U122 7 8 R237 R242 C257 + 14 1 C105 C205 C293 4 C173 U121 R203 U109 R319 + C158 12 13 WO WO WO 122 120 123 U162 U155 WO WO WO 121 119 124 10 11 WO 127 R237 C249 1 8 4 U141 5 WO 102 R240 WO WO 109 108 R261 C221 C206 7 R235 C263 U125 8 R133 A301 WO 101 5 U139 4 2 3 1 R197 28 1 U108 R170 R169 C148 C147 C149 R245 R270 R155 C140 R218 C160 R161 R164 R275 R163 C143 R321 C145 16 9 C144 R166 U118 C181 1 C228 14 R160 R159 C137 1 5 R100 C269 + 5 4 8 1 R284 4 R111 4 1 9 S101 5 8 WO WO128 129 WO WO131 C233 130 + C258 + C296 R304 R303 Z100 S100 Z102 Z101 16 8 1 33 1 64 32 17 1 R269 4 U148 C190 8 1 CR113 5 32 16 C304 CR117 C305 + R233 R305 8 1 C178 +C305 C227 5 U130 4 R238 8 1 C112 R112 U163 5 R293 C272 U136 WO 113 WO 112 S102 R283 J103 + C270 J100 8 U151 4 + C285 + C284 U132 R234 5 8 4 1 CR118 P101 P100 MAIN AUDIO CARD (SIDE 1) Revised January 2003 Part No. 001-2008-203 9-23 1 R236 J102 J101 J104 R244 CR114 R306 + C256 R268 C231 C306 C166 C155 R307 Y101 J105 Y100 C278 C157 WO WO 100 103 U131 C280 C111 C217 C169 1 C198 C159 C102 C234 8 R200 C236 R104 C281 R253 R109 R103 R110 C104 C109 C271 C176 C106 C108 9 R105 R108 C279 R106 R107 C277 C107 C238 8 C294 C177 C276 C110 16 R252 R281 C242 + C101 R247 R102 C121 R260 C189 C241 + 5 8 R251 C262 C170 C124 R206 R205 R101 C103 R132 R129 R128 R123 R130 C122 R131 4 1 C201 4 1 U124 C165 C182 R162 C136 R300 C171 U129 R167 C247 5 R213 14 8 C215 1 7 R165 R168 C216 R134 C186 R135 C164 R136 R250 R320 R271 C267 + U126 R287 C142 7 R274 U165 8 R212 CR112 14 C273 R202 R282 CR111 U100 C141 R157 C150 R174 R176 1 R158 R156 R173 C146 R204 R201 C195 R232 C196 R221 R318 R278 24 U103 13 12 12 1 U133 R217 CR119 8 1 C290 C289 R178 5 U166 4 R196 R195 R184 R183 16 1 C197 R181 1 C288 14 1 1 16 1 16 R263 R262 1 4 5 R297 U153 U116 CR107 9 8 9 8 14 1 C229 R116 14 1 R125 R123 C113 C115 1 8 7 1 16 16 1 1 8 7 16 1 7 8 U154 U102 C199 C162 9 8 8 9 R299 5 4 U138 8 CR100 U159 U114 U101 5 C134 4 U135 8 U123 C175 R124 R216 R127 CR101 C118 C120 R119 CR102 R122 R120 8 U147 R259 8 U147 5 C218 C300 R266 R316 C303 8 9 8 9 C226 C301 C302 U115 U158 C219 4 C222 R265 R192 U131 R193 R194 8 R191 7 R182 C287 CR120 13 1 C172 C153 C154 8 1 R257 8 C100 C212 14 C151 U167 R190 R188 1 7 R189 R187 R315 C152 R186 R185 C214 4 U142 5 16 1 C180 1 14 9 8 C204 C163 + C286 C251 + C254 16 1 1 R141 14 R142 C124 U128 C133 R151 C125 C203 R149 8 9 C297 5 4 U164 R219 1 8 C200 R152 C139 R154 R153 U117 C185 R291 R288 R289 8 7 7 8 R147 20 1 1 CR105 CR104 R285 Q101 11 10 R227 R280 R279 U104 R324 C130 R137 R313 R312 R310 U127 14 CR103 R225 Q102 R254 9-24 24 1 1 C192 C191 R138 C211 R325 +C207 R223 C129 R308 C232 C131 R145 C183 R150 C202 R311 R148 C298 R309 R143 C183 R326 C230 R296 R126 C208 C127 C128 R140 C220 R146 R139 C132 C283 R290 C265 + C268 R220 R226 C161 C138 C291 R292 May 1998 Part No. 001-2008-203 MAIN AUDIO CARD (SIDE 2) 4 8 U137 4 8 U120 5 C292 C174 C187 R121 R230 R231 C119 R264 C209 R295 R214 R215 C264 C188 R208 R267 C210 R225 R118 R114 R117 C117 C114 R113 R282 R286 R177 C266 C223 C213 RT100 C224 R209 R258 R314 R298 + C255 R211 R210 R207 C194 R298 R298 R298 R115 R277 C193 R317 R180 R179 R298 C235+ R248 +C240 C116 R256 5 C179 P500 P500 +5V D0 46 R536 10k D1 14 D2 45 D3 13 A16 D4 44 23 A G1 18 U501 G2 19 74HC154 D0 2 D1 D1 D5 12 A17 22 B D6 43 A18 21 C D2 U518 3 D2 74HC574 4 D3 Q2 18 D7 11 A19 20 D D3 5 D4 D4 6 D5 D5 7 D6 D6 8 D7 A12 36 A13 D3 4 4 ADDRESS LATCH A14 35 A15 18 3 A12 A16 34 D7 G1 23 A O3 U500 74HC154 1 OC Q6 2 A13 22 B A18 33 A14 21 C A19 A15 20 D O2 3 19 G2 O5 6 A17 1 MREQ 15 14 CR503 R516 2.7k U508C 6 5 Q3 17 U508A 74HC906 2 1 Q5 15 U508E 10 11 Q4 16 U508D 8 9 9 D8 11 CLK 19 R520 2.7k U508B 4 3 Q1 19 CR502 R517 2.7k CR505 R519 2.7k CR504 R518 2.7k CR500 C 11 EN D0 2 D1 D1 3 D2 Q1 19 D2 D3 5 D4 Q4 16 15 PC STR D6 7 D4 6 D5 Q5 15 16 HS CS EX D4 5 D5 7 D6 Q6 14 26 SYN CS EX D6 8 D7 Q7 13 25 HS CS RX D7 9 D8 Q8 12 10 SYN CS RX 19 Q1 D1 D2 U517 18 Q2 74HC573 17 Q3 D7 8 D3 16 Q4 D4 15 Q5 D5 14 Q6 D5 6 D6 13 Q7 D7 12 Q8 R513 10k R514 10k R559 10k R539 100k 11 CLK 2 14 RF MUX 3 INH Q7 13 Q8 2 D1 R507 10k R562 10k 12 D2 9 3 17 Q3 D5 6 D3 16 Q4 D6 7 29 RF DATA 1 D4 15 Q5 D7 8 30 RF DATA B D5 14 Q6 D8 9 11 CLK 12 10 U507D J500 11 D0 2 D1 D1 3 D2 13 U507A D2 31 RF DATA C D6 13 Q7 D3 4 D3 5 D4 Q4 16 32 RF DATA D7 12 Q8 D4 5 D4 6 D5 Q5 15 8 RF CLOCK D5 7 D6 Q7 13 23 AC FAIL OUT D6 8 D7 Q8 12 24 WO 2 D7 9 D8 CS 1 INTR 5 VIN+ 6 4 D0 D1 7 V IN - D2 16 D2 8 GND A D3 15 D3 10 GND D D4 14 D4 4 CLK IN D5 13 D5 D6 12 D6 R510 10k 19 CLKR 2 RD WR 48 3 WR D7 11 + C507 10 +5V IN 29 C520 .1 + C505 10 R505 2k R570 1k 12 LIM IN IFA IN 16 C521 .01 R515 1k U509C 3403 C510 33 9 6 + 10 + C524 10 12 13 9 ACCESSORY +15V CR540 P506 1 R576 2.7k C533 .01 CR526 CR523 +15V FILTERED 26 +15V FILTERED 58 + C532 1000 D0 2 D1 D1 3 D2 D2 4 D3 D3 5 D4 D4 6 D5 D5 7 D6 SOURCE FILTERED D6 8 D7 +15V D7 C529 .01 Q5 15 U503 Q6 14 74HC574 +5V R529 4.7k Q3 17 +15V 8 14 7 2,1 3 1 R561 10k S508 K501 ALARM 1 OUT+ 19 ALARM 1 OUT- 51 14 8 1 7 2,13 R501 4.7k 9 D8 +15V 8 14 7 2,1 3 1 2 8 1 7 2 6 3 5 4 U511 4N35 CR510 7 R547 430 +5V R568 200 +15V 4 R554 1.2K 4 ALARM 3 IN - 39 ALARM 4 IN + 8 C534 100pF K503 C535 100pF R523 10k 18 Q2 Q8 12 J504 3 CR528 5.1V 5 2 P504 1 U514A LM2904 1 2 + R531 4.32k C536 .1 R556 10k WO 501 WO 512 4 WO 513 5 WO 514 6 WO 515 19 WO 516 20 WO 517 21 WO 518 27 I/O 13 6 5 18 ALARM 4 OUT- 6 R500 4.7k R522 10k R557 10k R506 1K CR513 S503 1 2 Q503 3658 R526 10k R522 10k +5V R533 1k U514B LM2904 7 6 5 + R530 10k R534 1M 1 7 2 6 3 +5V R567 200 +15V 4 R553 1.2K CR512 R546 430 ALARM 4 IN - +15V SQUELCH ENABLE OUT P505 J505 1 22 BUF RX WBAND R558 10k 40 R511 20k SQUELCH ENABLE Q504 3616 INVERTED CR531 15V C537 .1 8 5 4 U512 4N35 R537 1k R512 10k 9 CR529 15V 2 NON-INVERTED CR534 15V U503 CONTROL NONINVERTED 3 Q505 3616 CR530 15V 4 3 RX WBAND WO 502 +5V +15V R527 4.7k R535 4.7k 19 Q1 Q500 3658 +12V +15V 1 3 + C527 .1 -5V IN 59 C538 .01 CR524 U522 78L12 2 1 +8V 1 + C525 10 U523 78M08 +5V 3 2 + C526 1 C539 .01 C512 .01 C513 .01 C514 .01 C515 .01 C516 .01 C517 .01 C518 .01 C519 .01 C500 .01 NOTES: 1. ALL RESISTORS ARE IN OHMS AND ALL CAPACITORS IN MICROFARADS UNLESS OTHERWISE SPECIFIED. +15V +15V IN 30 SOURCE SOURCE OC -5V IN 27 J502 +15V IN 62 1 R560 10k +5V R532 4.7k -5V R577 1k P503 2 S511 2 ALARM 4 OUT+ R578 2.7k Q501 3658 3 Q7 13 6 K500 R524 4.7k 10 J503 CR533 5.1V 7 EXT REQ 1 K502 Q502 3658 +5V 6 R504 1K CR511 6 5 6 R521 4.7k +5V +15V EXT REQ 2 +5V 3 7 2,1 3 R564 3.9k 17 ALARM 3 OUT- 8 1 RPTR ON/OFF 57 11 U513B ALARM 2 OUT+ 20 14 38 28 A D LEVEL CR525 ALARM 2 OUT- 52 ALARM 2 IN - CR534 15V 12 CR534 15V R571 10k Q4 16 + C530 220 4 CR533 15V WO 504 3 L501 C531 .01 +15V + C508 33 11 CLK 2 R569 200 WO 505 1 ALARM 3 OUT+ J506 F501 2A CR535 4.3V WO 503 11 LIM D1 REMOVE FOR EDACS OPTION REPEATER/BASE 3 ALARM 3 IN + CR501 +15V ACCESSORY 24 +15V ACCESSORY 25 2 6 R552 10k + C504 10 +5V IN 61 6 +5V R555 1.2K R551 10k U513C CR533 15V U507C +12V ALARM 2 IN + R548 430 +5V R543 10k R544 1k 74HC906 8 R572 16k 8 37 1 U508E R574 51k R550 10k 10 OC 1 14 Q6 MUTE IN 3 C506 + 10 Z501 7 6 R549 10k +5V +8V 10 LIM D2 3 R573 5.1k 14 IFA OUT D7 + C522 47 5 + + C509 1 U509B 3403 C528 .01 U519 SAG04AD C501 .015 +5V IN 60 R575 82k R503 5.1k 15 IFA D2 SOURCE +5V +5V IN 28 RSSIO U509A 3 + 3403 1 2 5 + RD 47 1 IFA D1 5 U507B R545 10k 19 Q1 U504 Q2 18 74HC574 4 D3 Q3 17 2 1 Q1 19 ALARM 1 IN - R563 10k D2 O6 7 7 CR508 63 THERMAL SENSOR 56 1 5 3 D2 U521 18 Q2 74HC573 C503 150pF 1 8 4 U510 4N35 1 GROUND 2 D1 1 OC U506 17 ADC0804 D1 S501 2 11 WO 1 D1 R508 10k CR509 6 5 D0 C502 .1 R528 1.2K CR506 OC 1 D3 4 D8 +15V 4 5 9 AC FAIL IN DO 18 3 5 +5V R541 200 +5V O1 2 9 VREF 2 6 1 OC +5V R502 430 1 7 4 U520 4N35 O4 5 R509 10k 1 13 RF MUX 2 INH O7 8 20 Vcc 6 5 12 RF MUX 1 INH U505 Q2 18 74HC574 4 D3 Q3 17 D0 32 +5V S500 8 31 64 CR507 P501 +5V ADDRESS LATCH ALARM 1 IN + +15V OUT Z500 + C523 47 C511 .01 9-25 Revised January 2003 Part No. 001-2008-203 INTERFACE ALARM CARD SCHEMATIC C514 C515 8 5 C513 S502 CR536 1 4 R547 12 R552 CR535 C516 2 3 J503 1 1 3 C512 4 6 R561 CR527 C504 8 5 4 1 R546 4 1 C536 S503 S500 8 5 R506 CR528 C500 14 13 9 8 1 3 1 3 C536 C518 4 6 R560 R527 R535 6 4 2 1 6 7 8 5 2 1 3 C562 L501 6 4 CR526 C529 C533 C530 + C522 C523 + + F501 C531 F502 1 J506 4 1 C536 S501 13 14 C519 C532 + K500 9 8 CR531 R531 4 R530 C536 1 R525 5 8 C539 Z501 Z500 64 1 32 33 1 17 32 16 P500 P501 9-26 1 R545 R578 R550 R549 R564 R538 R507 R559 R540 R514 R539 R513 CR525 R576 R544 K502 WO 501 C556 WO C557 502 2 1 6 7 R532 R524 WO 508 R537 CR513 CR512 R569 R555 CR540 U505 CR523 R577 R515 R520 CR533 R542 CR534 R529 R521 R501 R500 R526 CR524 CR501 CR503 R516 R518 R517 R519 CR530 R509 C502 R508 C510 C501 R503 C509 20 11 CR502 CR505 CR504 CR500 R558 R511 J500 C507 R505 R570 C504 C506 C520 R522 WO 518 J501 J502 C505 C508 C527 R523 1 10 Revised January 2003 Part No. 001-2008-203 INTERFACE ALARM CARD C521 R533 CR506 CR507 U504 U520 U512 WO 506 WO 510 WO 507 CR508 CR509 R534 U514 1 R541 R528 R567 U518 U510 C511 C538 C534 C537 C535 10 WO 509 WO WO 512 515 WO 516 WO 513 WO 517 WO 514 CR532 20 WO 511 20 11 C517 Q500 Q501 Q502 Q503 C506 11 7 1 R553 14 10 U521 U523 R572 C503 U500 20 11 8 C528 U503 R571 24 13 U518 14 8 14 8 20 11 U507 U509 1 12 U508 24 13 CR537 CR510 CR511 U518 CR522 1 10 1 10 R554 R568 14 8 U501 R510 1 R574 R573 U519 U506 1 7 1 7 J505 C506 16 9 C526 R505 R543 20 11 1 7 1 2 3 4 S508 20 11 U518 1 8 U522 1 10 Q505 Q504 R563 CR528 R575 R551 1 10 R512 WO WO WO 505 504 503 J2 C3 RV2 J1 WARNING F1 RV1 C5 L2 L1 AC This power supply has voltage potentials greater than 400V which can cause serious injury or death. Dangerous voltages may even exist several minutes after power is removed as they bleed down to safe levels. Therefore, it is strongly recommended that this power supply be returned to the EFJohnson Company for repair (see Section 1.7). + CR1 AC C1 C4 A 2 J2 PIN NUMBERING 4 1 3 10 7 5 11 8 B 6 12 9 C R1 AC FILTER BOARD LAYOUT +15V BUCK CONTROLLER I REF V REF 11 R233 3.3k 16 NI U112 R234 1k C182 470pF 2 R228 2k C173 .1 R220 2k 5 R T R223 13k EA OUT 3 L107 EP108 150V DC BATTERY BACKUP EP105 RED + CR106 7,8 IN RUSH CURRENT LIMITERS RT101 RT102 R117 330 11 1 9,10 + C178 1 +15V POWER FACTOR CHOKE 14,15 C104 1 + C105 1 T105 +C106 1500 + C107 1500 + C110 330 + C111 330 R105 330k R102 330k R106 330k R103 240k C103 .22 R107 330k 2 R104 100k + C117 .47 C118 270pF R140 15k R109 20k R110 20k R120 20k R302 20k C114 .1 Q108 6027 R313 100k R126 10 CR104 18V R306 20k R122 100k 1 R314 100k Q101 6354 SEC 2 C116 .1 R113 .03 R123 100k 4 NC A RAMP2 9 16 V EAO R142 560k R144 25.5k RTCT 7 C122 470pF C127 .01 R170 820 U108 R115 4.7k R171 820 C121 .0027 R198 18 SOURCE C124 .1 PRE-CONTROLLER Q104 6026 +15V C147 .1 + C128 6.8 BRN AC HOT WO5 BLU NEUTRAL WO4 BLK NEG OUT WO2 4 U107 + CR118 C228 2.2 R163 20 R165 20 5 T107 CR119 7 CR134 EP103 6 Q105 3612 CR102 CR101 + C101 220 CR111 CR110 AC COLD INPUT (BLU) R134 20k C102 .01 WO 113 R257 10k R280 10k CR113 5.1V AC FAIL Q102 3612 +5V CR143 CR142 R275 20k C226 22 + R276 10k P1 GND CR138 CR137 14 3 C138 .001 C148 .1 R176 100 R151 20k CR121 8 VIN +C230 1 U106 VOUT 1 LM78L05 GND C234 .001 THERMAL SENSOR 2,3,4,5,6,7 1 IN + C232 6.8 C233 .1 C154 .1 C115 .1 U104B 74HC08 4 6 5 CR122 3 R180 7.5k C164 .001 3 + +C153 1 2 – R182 75 R183 95.3k 2,3,4,5,6,7 1 R184 357k C220 .1 R179 4.7k +15V BUCK CONTROLLER SYNC PULSE OUTPUT BUFFER C196 .001 C T 6 8 SS SYNC PULSE WIDTH CONTROLLER R167 10 C156 .01 12 + BUFFER/ HYSTERESIS U110A LMC550AM 14 R190 1k R156 1k R157 20k Q114 3612 R202 20k Q120 3600 +5V R189 6.81k BATTERY BACKUP FAN CONTROL R194 8.2k R168 10 F102 10A 4 2 3 CR128 SOURCE C201 .01 +26.5V + C143 2700 + C144 2700 + C145 2700 C146 .1 C141 .1 R273 1k P1 WO 109 + C187 1500 +C188 1500 C189 .01 R253 4.7k WO 110 R258 36k +5V DC OUTPUT +5V DC GROUND R254 1k I REF 11 + C200 6.8 12 GND R265 3.3k R266 1k C191 .0047 C202 470pF R255 4.3k 10 GND A V REF 16 R264 2k +26.5V DC C192 .1 R256 2k P1, A RAMP 7 14 OUT I SD 9 C203 270pF P1, B T109 R274 1k R263 2.49k R235 18 R236 18 R191 3.3k R242 10 +26.5V R195 8.2k R196 8.2k 3 ANODE B ANODE C 6 TL431ID 4 NC A NC B 5 C184 .1 SHUTDOWN DRIVE R240 2k B800 2 FAN HIGH 1 FAN LOW U114 MC33166T 4 Vcc 1 Q132 6352 R249 3.4k C222 .1 Q131 6026 R244 180 V FB 1 + C205 1500 R250 2.49k L104 R252 1k 5 2 Q133 3612 8 CATHODE REF 1 U117 7 ANODE A ANODE D 2 TL431ID 6 ANODE B ANODE C 3 5 NC A 6 1 4 CR135 C190 .01 R251 200 NC B 4 R245 51 CR132 C185 .001 R284 3.4k L105 C208 .1 + C209 1500 C227 .1 R285 2.49k U122 IL205A R303 200 UNDER-VOLTAGE -6V MINIMUM CR136 COMP 5 POWER SUPPLY FAN +26.5V J102 2 CR131 U120 IL205A R246 470 OVER-VOLTAGE 6V MAXIMUM R241 2k OUT 2 J101 4 R269 360 -5V CONVERTER FAN CONTROLLER/ DRIVE Q121 3600 3 CR133 R309 0 R243 10 R238 180 C135 .1 2 R247 36 R237 18 Q129 6026 EP112 GROUND BATTERY BACKUP R262 29.4k 1 CATHODE REF 8 U115 2 ANODE A ANODE D 7 CGR BATTERY BACKUP 1 + C186 1500 C204 .047 TL431ID 6 ANODE B ANODE C 3 R270 33k 5 NC A 5 2 Q138 3612 8 CATHODE REF 1 U118 7 ANODE A ANODE D 2 6 1 R286 1k 4 CR141 R287 200 NC B 4 C211 .01 P1 WO 111 R271 3.3k P1, 12 C212 .01 To Bat Bckp -5V DC OUTPUT GND 3 9-27 P1, 11 INV 1 Q130 6110 R197 10k CR139 13 – R188 10M C168 .01 +5V C194 .22 P1 C225 .01 R186 10k CR129 R213 200 NC B 4 C195 .01 EA OUT 3 13 VC L101 1 CR130 R187 95.3k 4 R261 24 + C198 1 R193 8.2k R230 100 R185 1k R260 68 U113 R259 13k Q126 3612 TL431ID 6 ANODE B ANODE C 3 5 NC A APPROXIMATELY 100V PEAK 5 2 8 CATHODE REF 1 U116 7 ANODE A ANODE D 2 R212 2.26k 6 1 R214 1k SYNC PULSE 5 R T Q110 3600 R211 12.4k CR126 R203 2k Q112 3600 R208 51 C193 .0022 WO105 R139 2.26k U110A LMC550AM A803 OUT 2 GND C152 .1 R181 1k R178 2k EP111 WO116 C229 .1 R158 15k Q111 3600 C236 .1 SHUTDOWN OVER-VOLTAGE +5V C161 .01 R231 180 U119 IL205A R281 470 L102 R204 2k Q123 6110 To Bat Bckp R130 100k SOURCE R207 51 +26.5V TEMP OUTPUT R277 10k R308 0 R152 4.7k CR107 R192 8.2k 5V REGULATOR C162 .1 R210 620 NI 2 REMOTE ENABLE P1, 6 C134 .1 C142 .001 R138 2.26k Q103 3600 C183 270pF Q125 6352 +15V R166 10 +5V R132 100k 2,3,4,5,6,7 + C133 1 R135 13k R118 18.2k R150 2k R154 100k + C160 15 EXTERNAL INPUT POWER WO106 CONNECTOR R136 100k R232 820 Q124 6026 R201 180 R164 470 U110C LMC550AM + 10 8 – 9 R155 36k +C132 1 GND + C199 6.8 R268 4.7k 5V From U105 7 C207 .0022 18 19 20 WO104 P1, 5 R278 100k U121 8 REF TL431AIDCATH 1 Q106 3600 ON/OFF SENSE BATTERY EP110 BACKUP P1, 4 C236 .1 R279 10k To Bat Bckp C109 .1 R129 36k R131 36k R267 430 1 R137 1M R133 100k 5 C131 .1 GND REMOTE ENABLE POWER SUPPLY AC HOT INPUT (BRN) R227 180 4 CR125 15 Vcc Q118 6351 CR120 18V 2 R229 820 CR140 14 15 16 CR148 13V EP101 R205 10 R206 10 +5V U105 VOUT 1 LM78L05 C210 .0022 12 5 Q117 6026 1 R272 51 2 11 6 CHASSIS GND 67V TO BATTERY BACK-UP EP106 1, 2 CR117 18V 4 C137 2.2 5 Q116 6351 Q115 6026 4 RED POS OUT WO3 8 CR123 R161 20 U104A 74HC08 1 2 R222 0 To Bat Bckp R160 470 + C4 .0022 CR1 RV2 6 + WO1 C5 .22 C140 6.8 1 R148 4.7k CR116 R1 1M C139 6.8 + PWM 11 OUT R149 1k C129 .1 C136 2.2 C197 2.2 T106 3 CR115 L2 8.67nH R159 20 + Vcc 13 CHASSIS GROUND R199 18 U111 2 VIN LM317T VOUT 3 + C159 6.8 +15V NEUTRAL C3 .0022 5V REGULATOR 15V REGULATOR C120 270pF PRE-CONTROLLER SWITCHED REF 14 C2 .22 R200 18 Q122 6026 U104 SOURCE +15V +26.5V + AC HOT R209 620 3 R169 1k +400V L1 1.8uH C1 .22 + C163 2700 CR124 2 R141 10k RV1 R173 16.9k C149 .1 R172 100k C113 .0047 C123 1 R315 820 INPUT CURRENT SENSOR T108 CR127 1 2 +26.5V 6 5 IEA0 1 F1 20A J1 (25.9-27.3V) C108 470pF AC FILTER BOARD PART NO. 023-2000820 EARTH GROUND 14 OUT R174 1k C150 .01 R127 1.27k 8 VIN R119 24.3k P1, 8 GROUND R219 470 R218 4.7k I SD 9 MAIN OUTPUT VOLTAGE SET/ FEEDBACK + P1, C R175 1.8k RAMP1 8 C126 .1 AC CONNECTOR REF 8 VDC 6 R143 3k WO 108 +15V DC OUTPUT RAMP 7 2.5V C125 .0022 + C119 1 10 GND R114 .03 HIGH CURRENT OUT WO 107 10 GND A NC B 5 1 CATHODE R124 100k R146 100 5 SS C170 .01 Q128 3612 C172 .01 R226 24 4 FB 15 3 I SENSE + C180 6.8 12 GND C181 .01 2 ANODE A ANODE D 7 U109 3 ANODE B ANODE C 6 R307 0 1 R153 100 EP104 WO 115 + C169 1500 R217 1.2k C176 R225 .001 68 13 VC R125 13 Q107 6026 CR114 Q127 3600 15 Vcc 4 TL431ID R112 10 R111 220 U102 ML4841IS R215 6.2k R216 1k R224 0 C T 6 +15V CR112 CR103 HV GROUND BATTERY BACKUP DC INPUT (-) BLACK R121 3 100k PRI R108 20k 400V CONTROLLER IC PFC 12 OUT IAC 4 V RMS EP109 R311 100k R312 100k 3,4 R101 330k C167 .01 R221 36k CR145 5,6 DC INPUT (+) + C166 1500 INV 1 R128 51 R116 36k CR105 + C165 1500 C173 .0022 8 SS PRE-CONTROLLER 16,17 12,13 P1 L103 C175 .22 18,19,20 Revised January 2003 Part No. 001-2008-203 POWER SUPPLY SCHEMATIC + + C187 + + R216 C209 C169 W 10 7 T108 T109 5 3 1 T101 + W115 L105 L107 C166 W109 C165 L103 + L102 W111 R254 CR129 C188 L104 EP101 W113 CR141 EP105 CR135 RV102 RT101 RT102 4 2 CR132 C186 + D S G Q132 U114 S + 2 D CR126 C163 3 G 1 U111 Q125 + C205 + R113 C106 EP103 + EP104 C101 2 1 J102 R114 2 1 J101 Q116 S CR145 CR109 G D S G C107 A803 S 1 T105 + D C110 + 3 2 CR121 CR128 W116 + C143 T106 W105 T106 C111 + L101 + EP111 EP112 C144 EP106 EP110 W104 + C145 POWER SUPPLY BOARD TOP VIEW W106 F102 D C142 G Q118 R174 Q101 May 1998 Part No. 001-2008-203 9-28 C190 R251 R252 R277 R278 S B C138 C195 R271 R270 C204 R245 C193 C194 R258 R263 U113 C203 R309 R269 CR113 R138 R135 1 U109 5 8 U108 R230 R170 R169 1 2 R302 R306 4 C149 R160 CR123 1 CR118 E 8 B C Q115 R128 R125 C B Q108 C114 R115 1 2 C141 C146 C207 R272 6 R127 R144 R143 C124 U102 9 R141 16 C147 CR115 R101 R102 R140 R104 1 R106 C118 C116 +C117 +C119 8 C120 R312 R313 R314 R122 R123 R124 R103 R107 C108 R119 5 R105 +C123 C126 C112 C130 4 CR107 C210 CR107 3 U107 R150 C Q103 B E CR138 R129 C140 + C148 Q105 C R155 R132 R131 CR137 R130 C103 C127 C121 R142 B R153 E C122 R168 R307 R146 R145 C125 E R311 R121 B C113 R154 R166 R134 C Q106 R133 C219 C221 E B CR114 4 Q114 C B C Q107 R167 R202 B E 1 C Q117 E +C107 R262 C135 C225 R263 R156 8 5 R274 R157 U115 R163 R165 C137+ E CR112 C228+ C236 CR134 R175 R164 CR120 R126 R112 C115 R117 5 R173 CR117 R111 R151 4 U103 CR147 1 CR140 R110 6 5 R152 R222 R109 R153 R118 C151 C234 R139 C201 C200 + C172 E B R188 C157 R305 R159 C136+ R161 14 R264 R256 C192 C139 + U104 C134 4 R176 C102 CR119 7 CR102 CR111 C150 R172 8 C133+ 7 C154 +C153 8 5 R259 3 R182 C233 CR122 1 R219 R218 R189 R187 R221 1 + C232 E B 4 Q110 E B U106 C155 R184 R183 Q111 1 16 +C198 R261 R260 C196 1 R136 8 R171 4 + C231 U106 14 8 9 4 U118 C109 R257 R137 R158 R185 R221 R162 5 C185 E R286 C104+ C211 R287 C C212 Q138 D G R108 Q129 C184 Q130 R120 B B +C105 C Q131 CR104 E R266 R202 C175 R221 CR139 C229 1 C C U112 R191 Q120 R220 E B C173 R179 C Q128 R273 R190 +C230 8 B Q127 C177 R315 +C178 R308 C183 R229 R227 R233 R197 R192 R193 R194 R196 R195 R181 C U104 C131 C152 R158 R180 R228 R177 C E B Q112 B 1 C E Q121 C E R224 C176 R225 R223 R226 8 16 R178 C224 C223 C180 + C164 R208 R234 C182 C181 8 S R231 R232 C174 C199 + C159 + 9 5 G 4 R240 R267 R268 C132+ 1 R303 CR136 R116 C CR131 CR103 C161 D Q123 8 5 R276 CR106 B Q124 5 U122 CR105 C R247 8 R248 R203 E R207 CR127 C160 + R204 CR125 R238 1 CR110 R201 4 U121 R279 B R206 B R242 R243 R285 C227 R284 R205 CR130 C E C R241 CR124 R209 R236 R237 CR133 R210 R235 R189 E R244 R199 R200 Q122 C170 R217 C162 R239 R198 R280 C235 R279 C208 R215 C171 C R250 R222 R246 8 5 R249 4 B E Q102 C C191 R255 CR142 CR143 1 C213 C214 CR101 1 R253 4 1 8 U120 U119 4 E R214 5 Q133 5 8 E B 1 U117 C Q126 R281 R212 C220 4 8 R211 C168 R213 U116 C167 5 C215 R216 CR116 R148 R147 + C128 Q104 B C E C129 R149 C217 C218 9-29 May 1998 Part No. 001-2008-203 POWER SUPPLY BOARD BOTTOM VIEW PART OF J2 C FROM POWER SUPPLY WHT EP20 +15V IN WO5 +15V IN WO6 WO20 + + C1 2700 FERRITE BEADS (EP2) WO7 +15V OUT WO20A C2 2700 WO8 +15V OUT WO18 WO12 WO13 WO14 WHT P103 P104 B WO16 WO15 BLK EP21 +26V IN WO18 WO21 BLK P105 BANANA JACKS TO EXCITER/RECEIVER ASSEMBLY WO17 +26V OUT WO21A P101 A RED +26V IN WO10 + + C3 2700 C4 2700 WO9 +26V OUT RED P102 FERRITE BEAD (EP1) PART OF FERRITE BEAD (EP1) DC FILTER BOARD SCHEMATIC TO P103 FROM J2, A J1 8 DC INPUT 1 C1 0.1 FROM J2, B 1 THERMAL SENSOR OUTPUT NC2 2 U1 LM35D NC3 3 U1 NC5 5 NC6 6 TO P101/P102 NC7 7 FROM J2, C TO P104/P105 GND 4 C1 J3 1 GROUND J1 DC FILTER BOARD LAYOUT DC FILTER BOARD J2 1 VOUT VIN POWER SUPPLY TEMPERATURE SENSOR May 1998 Part No. 001-2008-203 9-30 J2 J3 BATTERY +24V F101 4A +26V HIGH CURRENT TRACE (30A) C101 .01 INPUT RECTIFIER FILTER R111 51 PROTECTION ON/OFF REGULATOR L101 + C105 + C119 Q101 Q102 6026 6026 HIGH CURRENT GROUND 5 DC INPUT (+) CR101 REVERSE BATTERY BATTERY INPUT +24V DC R102 330 R103 2k 1 TEMPERATURE SLOPE +26V R145 15k R108 2k BATTERY TEMP SENSE EP102 EP103 R148 15k R106 2k – + C111 Q105 1000 6026 R142 10k REF 8 Q103 6110 +26V SOURCE R146 3.9k 7 ANODE D R147 10k NC A NC B 4 5 CR118 18V C107 .1 S101 CR111 GREEN CHARGER ACTIVE OFF LM2904 8 C115 .1 – + +26V U103 REMOTE ENABLE CR117 13V R144 15k 3 ANODE B TL431ID 6 1 ANODE C CATHODE ON CHARGER DISABLE SWITCH U104 R150 10k R110 2k R143 2k R151 100 + R109 2k 2 ANODE A WO 101 GRN TO EP110 LM2904 7 BATTERY OK R105 2k 6.8 +26V U104B 6 5 R104 2k + C110 C109 .1 R140 1k R149 82k K101 DC INPUT (-) R165 2k R138 240 R139 3.3K W103 BLK TO EP112 6 R101 4.7k C106 .1 GND +26V CR102 R107 1k LM317M R137 3.3k BATTERY CHARGER OUTPUT (2.2A MAX) V OUT 3 W102 RED TO EP111 2 CR113 EP101 R136 3.3k 1000 220 +24V U107 2 VIN +26.5V DC OUTPUT REMOTE ENABLE ON/OFF CR116 2021 +67V 4/3 SOURCE Q104 CR109 +24V BATTERY 4 +67V WO104 U105 67V INPUT HEAT SINK THERMAL SENSE LM2904 ORN TO EP106 8 CR114 U105A – 8 + C118 1 R121 62k + 4 C112 .1 U106 4 THERMAL SENSE CHASSIS MOUNTING STUD TO TRACE UNDER THERMAL SENSOR U106 + CR103 12V SOURCE R125 1k + C103 6.8 CR115 R130 33k AC FAIL ENABLE 11 2 4 C104 .1 U101D LM2901 + CR104 18V R128 10k U101A +2.5V NC6 6 GND NC5 C126 .1 +2.5V 5 NC3 2 – + R152 75 5 R153 100k LM2904 1 R154 300k R155 1k R156 10k C114 .1 +26V R159 100k 5 R157 15k U105B + 6 – R158 1k W106 RED TO J102 OUTPUT TO FAN LM2904 7 R160 10k MH107 R115 470 +18V R126 42.2k R112 7.5k 1 + LM2901 – 14 9 7 + C113 LM35D 3 U101C R122 4.7k NC7 NC2 OVER VOLTAGE 8 R113 1k 2 3 VOUT 1 VIN R141 0 R117 3.3k CR105 RED BATTERY FAULT LM2901 13 – R129 20k 10 – +2.5V UNDERVOLTAGE R118 10.5k 6 U101B LM2901 – 1 R119 1k 7 R120 1K + R127 82.5k +2.5V +2.5V REGULATOR SOURCE R123 10k 1 +2.5V 8 C125 .1 + C124 1 R124 10k 3 CATHODE ANODE A 2 U102 ANODE D 7 TL431ID ANODE B ANODE C 6 REF 4 NC A NC B 5 REVERT SECTION 9-31 CHARGER SECTION May 1998 Part No. 001-2008-203 POWER SUPPLY BATTERY BACKUP BOARD SCHEMATIC GRN TO EP1110 RED TO EP111 C131 C132 R156 Q105 R158 B C C112 E 5 C105 Q111 + + R144 MH107 C110 + 8 1 W102 C126 R111 1 U107 W101 CR113 R165 2 3 R104 R102 R107 B C E R108 R112 R127 R113 R129 5 R115 CR104 4 8 1 R147 R146 5 + C103 CR114 C115 R122 R148 R149 R151 R150 R145 4 R144 C125 8 1 U104 4 C107 U103 R124 W104 R137 + C124 U102 R123 7 1 R130 R117 R128 C104 CR111 C127 C128 U101 R136 C116 5 1 8 R118 14 1 8 R125 R120 5 + R140 R119 2 C102 R126 CR115 S101 R109 R110 CR103 4 C119 R139 R106 R121 L101 R138 CR109 Q103 3 R105 Q101 EP103 B C E Q102 R103 R116 EP101 C106 C101 CR102 CR117 + C118 C133 C134 CR105 POWER SUPPLY BATTERY BACKUP BOARD R143 CR118 4 K101 R142 R157 R152 EP102 5 E C B U107 C107 R159 4 F101 W106 R141 W103 RED TO J102 C114 8 1 U105 C129 R154 C155 R153 R101 C130 R160 CR116 CR101 U106 BLK TO EP112 May 1998 Part No. 001-2008-203 9-32 ORN TO EP106 Part Number 001-2008-0204NR January 2003 Printed In U.S.A.
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