48040M7K, 68036M5K, 72046M5K + Dryell

Transcription

Published Manual Number/ECN: MQCLCO01U1/2016084A
• Publishing System: TPAS2
• Access date: 02/17/2016
• Document ECNs: Latest
48040M7K, 68036M5K,
72046M5K + Dryell
PELLERIN MILNOR CORPORATION
POST OFFICE BOX 400, KENNER, LOUISIANA 70063-0400, U.S.A.
MQCLCO01U1/16084A
1
3
1. English
Operator Guide—MilTouch-EXTM Control with Automated
Loading and Discharge
MQCLCO01EN/20160210
English
1
1
Published Manual Number: MQCLCO01EN
•
•
•
•
•
•
•
Specified Date: 20160210
As-of Date: 20160210
Access Date: 20160210
Depth: Detail
Custom: n/a
Applicability: CLC
Language Code: ENG01, Purpose: publication, Format: 1colA
Operator Guide—
MilTouch-EXTM Control
with Automated
Loading and Discharge
3
POST OFFICE BOX 400, KENNER, LOUISIANA 70063 - 0400, U.S.A.
Applicable Milnor® products by model number:
68036M5K
4
Preface
Preface
BIUUUD14 (Published) Book specs- Dates: 20160210 / 20160210 / 20160210 Lang: ENG01 Applic: CLC
i. Trademarks of Pellerin Milnor Corporation
These words are trademarks of Pellerin Milnor Corporation:
Table 1: Trademarks
CBW®
E-P Plus®
ExactXtract®
Linear Costa Master™ MilTouch™
Linear Costo™
MilTouch-EX™
Ram Command™
RecircONE®
Drynet™
Gear Guardian®
Mentor®
Miltrac™
RinSave®
E-P Express®
GreenTurn™
Mildata®
MultiTrac™
SmoothCoil™
E-P OneTouch®
GreenFlex™
Milnor®
MilMetrix®
PBW™
PulseFlow®
Staph Guard®
AutoSpot™
Hydro-cushion™
— End of BIUUUD14 —
5
Table of Contents
Table of Contents
Sections
Figures, Tables, and Supplements
Preface
i. Trademarks of Pellerin Milnor Corporation
(Document
BIUUUD14)
Table 1: Trademarks
Table of Contents
Chapter 1. How to Use the MilTouch-EX WasherExtractor Control
1.1. Using the MilTouch™ EX Control
(Document BICLWO01)
1.1.1. The Home Display
1.1.1.1. The Wash Formula Maintenance Display
1.1.1.1.1. To Change an Existing Wash Formula
1.1.1.1.2. To Add a New Wash Formula
1.1.1.1.3. To Erase a Wash Formula
1.1.1.2. The Data Transfer Display
Supplement 1: MilTouch Simulator for
Windows PCs
Figure 1: The Home Display
Figure 2: The Wash Formula Maintenance
Display
Figure 3: The Steps in a Wash Formula
Figure 4: The Step Choices Display
Supplement 2: About the Steam Codes
Figure 5: The Data Transfer Display on the
Controller
Figure 6: The Data Transfer Display on the
Programmer Software
1.1.1.3. Data Transfer with the MilTouch Programmer
Software
1.1.1.3.1. How to Mount a USB Flash Drive to the Machine
Controller
1.1.1.3.2. How to Save Machine Configuration Files
1.1.1.3.3. How to Transfer Machine Configuration Files to a
MilTouch Machine
1.1.1.3.4. How to Save and Transfer Wash Formulas
1.1.1.4. The Data Log Displays
1.1.1.4.1. The Date Selection Display
Figure 7: Date Selection Display
1.1.1.4.2. The Production Display
Figure 8: Production Display
1.1.1.4.3. The Configuration and Programming Display
Figure 9: Configuration and Programming
Display
1.1.1.4.4. The Errors Display
Figure 10: Errors Display
6
Table of Contents
Sections
1.1.1.5. The Inputs and Outputs Displays
Figure 11: The Outputs Display
Figure 12: The Inputs Display
Figure 13: The Analog-Digital Values
Display
Figure 14: The Spray Down Display
1.1.2. The Run Display (Document BICLJO01)
Figure 15: The Zones of the Run Display
1.1.2.1. The Names and Timers on the Run Display
Figure 16: The Names and the Timers
1.1.2.2. The Machine Status Data
Figure 17: The Machine Status Data
1.1.2.3. The Machine Operations
Figure 18: The Machine Operations
1.1.2.4. The Standard and Pop-up Controls on the Run Display Figure 19: Standard Controls
Figure 20: Pop-up Controls for Water
Valves
Figure 21: Pop-up Controls for Steam and
Cooldown Valves
Figure 22: Pop-up Controls for Drain
Valves
Chapter 2. How to Configure and Program the
Control
2.1. Configuration for the MilTouch® EX Controller
(Document
Figure 23: Configuration Screens
BICLWC01)
2.1.1. Temperature Unit (A)
2.1.2. Language (B)
2.1.3. Type (C)
2.1.4. Speed Unit (D)
2.1.5. Staph Guard (E)
2.1.6. Rev G / + (F)
2.1.7. Drain Code (G)
2.1.8. Steam Error (H)
2.1.9. Fill Error (I)
2.1.10. Cooldown Error (J)
2.1.11. Extra Water (K)
2.1.12. Reuse Drain (L)
2.1.13. Overhead Tank (M)
2.1.14. Flow Meters (N)
2.1.15. Tilt Type (O)
2.1.16. RPM Control (P)
2.1.17. Recirculation (Q)
2.1.18. AmpSaver (S)
2.1.19. Temperature Probe (T)
2.1.20. Electronic Level (U)
2.1.21. Variable Speed (W)
2.1.22. Configure Decision Z
Figure 24: Processor Board Revisions
7
Table of Contents
Sections
2.1.23. Water Levels
2.1.24. Wet-Down
2.1.25. Bath Level Offset
2.1.26. Chemical Valves
2.1.27. Drain Washout
2.1.28. Name
2.1.29. Simulator
2.1.30. Counts Per 100
2.1.31. Offset Valve Time
2.1.32. Jog Speed
2.1.33. Tank Temperature
2.1.34. Programmable Outputs
2.1.35. Mildata
2.1.35.1. Mildata Address
2.1.35.2. Formula
2.1.35.3. Work Order
2.1.35.4. Goods Code
2.1.35.5. Customer
2.1.35.6. Employee
2.1.35.7. Weight
2.1.35.8. Pieces
2.1.35.9. Lot
2.1.36. Digital-to-Analog Offset
2.1.37. Staged RPM
2.1.38. Staged Delay
2.2. MilTouch-EX™ Wash Formula Decisions
(Document
BICLUP01)
2.2.1. Type
2.2.2. Time
2.2.3. Temperature
2.2.4. Hot Water
2.2.5. Cold Water
2.2.6. 3rd Water
2.2.7. Level or Liquor Ratio
2.2.7.1. Water Level
2.2.7.2. Liquor Ratio
Figure 25: Nominal Weight button
Figure 26: Add Formula button
Figure 27: Back button
Figure 28: Steam window
2.2.8. Steam
2.2.9. Chemical
2.2.10. Speed
8
Table of Contents
Sections
Supplement 3: The RinSave® Drain
Sequence
2.2.11. Drain Type
2.2.12.
2.2.13.
2.2.14.
2.2.15.
2.2.16.
2.2.17.
Re-Use Drain
How to End
On Time
Off Time
Fill from Tank
Recirculate Water
2.3. Using Programmable Outputs
Figure 29: Access to the Programmable
Outputs Display
Figure 30: Programmable Outputs Display
Figure 31: Formula Number Data Entry
Display
Figure 33: Programming Display for
Programmable Outputs
(Document BICLWP02)
Chapter 3. Troubleshooting
3.1. Error Recovery Procedures (Alphabetical)
(Document
BICLWT01)
3.1.1. Bearing Pressure Fault
3.1.2. Brake Pressure Fault
3.1.3. Door Open Fault
3.1.4. External Fault
3.1.5. Failed Speed Sensor
3.1.6. Inverter Fault
3.1.7. Level Still Made
3.1.8. Probe Failed
3.1.9. Serial Communications Failure
3.1.10. Three-wire Disabled
3.1.11. Too Long to Cool
3.1.12. Too Long to Drain
3.1.13. Too Long to Fill
3.1.14. Too Long to Steam
3.2. Outputs and Inputs for MilTouch-EX Controller
(Document
BICLWT02)
3.2.1. Outputs
Table 2: Outputs on 8-output 16-input
Boards
Table 3: Outputs on 24-Output Board 1
9
Table of Contents
Sections
3.2.2. Inputs
3.3. How to Calibrate the Flow Meter
3.3.1. Application
3.3.2. Preparation
3.3.3. Procedure
Table 5: Inputs on 8-output 16-input Board
1
Table 6: Inputs on 8-output 16-input Board
2
(Document BICLWC02)
Supplement 4: Common Unit Conversions
Figure 34: Calibration by Weight
Figure 35: Configure button
Figure 36: Flow meter button
Figure 37: Flow Meter Calibration screen
Figure 38: Water Quantity screen
3.4. Automated Loading and Discharge (Document BICLCO01)
3.4.1. Start-up Procedure
3.4.2. Special Configuration Decisions
3.4.2.1. WTB (Automated Chute) Configuration
3.4.2.2. Post-wash Data Pass Decisions
3.4.3. Manual Override Position Machine Functions
3.4.4. The Recovery Sequence
10
Figure 39: Automatic/Manual Selection
Figure 40: Main Configuration Menu
Figure 41: WTB Configuration Menu
Figure 42: Home Screen Display
Figure 43: Program Post-wash Data
Window
Figure 44: Manual Override Window
Figure 45: Machine Loaded Prompt
Figure 46: State 00 Window
Chapter 1. How to Use the MilTouch-EX Washer-Extractor Control
Chapter 1
How to Use the MilTouch-EX WasherExtractor Control
BICLWO01 (Published) Book specs- Dates: 20160210 / 20160210 / 20160210 Lang: ENG01 Applic: CLC
1.1. Using the MilTouch™ EX Control
The Milnor® MilTouch™ EX washer-extractor control system uses a touch-sensitive display
screen. All the functions and information you need to configure, program, and run the machine
appear on this screen.
CAUTION 1 : Avoid Machine Damage—The touch screen works best if you use your finger
to touch it with light or moderate pressure.
• Do not push hard on the glass.
• Use only a finger to touch the glass. Do not touch the screen with a tool.
Supplement 1
MilTouch Simulator for Windows PCs
The MilTouch Simulator software lets you prepare wash formulas and perform other MilTouch
controller tasks without using the MilTouch or MilTouch-EX control system. The software uses
the same interface as the one on the machine to help you program formulas and manage their
deployment.
The contents of this document apply to both the MilTouch washer-extractor control and the
MilTouch Simulator software, with the following exceptions:
• In the PC software, the displays described in Section 1.1.1.5 “The Inputs and Outputs
Displays” do not reflect the state of any real hardware. The PC software does not simulate
inputs and outputs.
• The PC software will not simulate the actions of a formula.
• The PC software allows you to export formulas to any suitable storage device attached to
your computer. The machine control exports to either a USB flash drive or to memory
internal to the controller. See Section 1.1.1.2 “The Data Transfer Display” for details.
1.1.1.
The Home Display
You can run any available wash formula from the display in Figure 1.
1. Use the scroll buttons to bring the wash formula onto the screen.
2. Touch the Wash Formula Name button. The button changes color to show that the formula is
selected.
11
3. Touch the blue Start button.
See Section 1.1.2 for information about the Run display.
Figure 1: The Home Display
Typical View
Legend
A.
B.
C.
D.
E.
F.
G.
H.
I.
J.
K.
L.
M.
N.
O.
.
1.1.1.1.
Wash Formula number
Wash Formula Name
button
Start button
Version data
Scroll buttons
Wash Formula page
indicator
Dealer Contact button
Data Exchange button
Wash Formula
Maintenance button
Configuration button
View Logs button
Inputs, Outputs, and
Digital-to-Analog button
Power OFF button
Version Details button
Search button
The Wash Formula Maintenance Display—Touch the Wash Formula Maintenance
button. You can change, add, and delete wash formulas from this display.
1. Use the scroll buttons if necessary to bring the wash formula you want onto the display.
2. Touch the Wash Formula Name button.
3. Use the instructions below.
12
Figure 2: The Wash Formula Maintenance Display
Typical View
Legend
A.
B.
C.
D.
E.
F.
G.
H.
I.
J.
K.
Back button
Scroll Page buttons
Search button
Home button
Add button
Copy button
Rename button
Erase button
button (optional)
Steps button
Wash Formula Name
buttons
.
1.1.1.1.1.
To Change an Existing Wash Formula
1. Touch the Steps button to the right of the wash formula you want to change. The control will
display the steps.
Figure 3: The Steps in a Wash Formula
Typical View
Legend
A.
B.
C.
D.
E.
F.
G.
H.
Back button
Name button
Step Type button
Add button
Copy button
Rename button
Erase button
Home button
.
2. Touch the Step Type button next to the step you want to change. The control will display the
choices.
3. Touch the step parameter you want to change.
• For selection lists, touch the value you want to use.
• For fields that require a typed value, touch the value in the box at the top. When the box
changes color to orange, delete the current value. Touch the desired numbers or letters to
13
enter the new value. Finally, touch the checkmark button to save the new value and go
back one level. To abandon the most recent change, touch the Exit button.
Figure 4: The Step Choices Display
Typical View
Legend
A.
B.
C.
Step Choices buttons
Save Changes button
Abandon Changes button
.
4. Touch the Save Changes button (Figure 4) to save the changes. The control displays the steps
in the formula (Figure 3).
5. Touch the Home button to go to the Home display (Figure 1).
Supplement 2
About the Steam Codes
Use the No Steam option unless your machine is configured for steam and connected to a
steam supply line.
No Steam—No steam is allowed in this bath step.
After, Runs—Steam starts only after the commanded bath level is achieved. If necessary,
steam is allowed to maintain temperature. The timer runs when the steam valve is open.
Stops—Steam begins only after the commanded bath level is achieved. After temperature is
first achieved, no more steam is allowed in the step. The timer stops running when the steam
valve is open.
After, Stops—Steam begins only after the commanded bath level is achieved. If necessary,
steam is allowed to maintain temperature. The timer stops running when the steam valve is
open.
Early, After, Runs—Steam starts when the lowest safe bath level is achieved. If necessary,
steam is allowed to maintain temperature. The timer runs when the steam valve is open.
Early, Stops—Steam starts when the lowest safe bath level is achieved. After temperature is
first achieved, no more steam is allowed in the step. The timer stops running when the steam
valve is open.
Early, After, Stops—Steam starts when the lowest safe bath level is achieved. If necessary,
steam is allowed to maintain temperature. The timer stops running when the steam valve is
open.
14
1.1.1.1.2.
To Add a New Wash Formula
1. From the Wash Formula Maintenance display, touch the Add button.
2. The control names the new wash formula similar to [N] Formula - xx, where xx is a number.
3. Touch the Rename button to change the wash formula name.
a. In the Formula Name window, touch the formula name.
b. Touch the [Clear All] button to erase the formula name that the controller provided.
c. Use the keypad to enter a formula name.
d. Touch the Accept button to write the new formula name to memory. The Wash Formula
Maintenance display appears.
4. Touch the Steps button beside a formula to add steps.
a. Touch the Add button. A new step appears with a step type of End Formula (00:00).
b. Touch the Step Type button to program the step. The Step Decisions display appears.
• For selection lists, touch the value you want to use.
• For fields that require a typed value, touch the value in the box at the top. When the
box changes color to orange, delete the current value. Touch the desired numbers or
letters to enter the new value. Finally, touch the checkmark button to save the new
value and go back one level. To abandon the most recent change, touch the Exit
button.
c. Touch the Type button on the Step Choices display, then select the type of step you want.
d. Touch the Time button. Touch each desired units box and erase the value, then enter a
new value.
e. Touch the Confirm button to save the step time.
f. Set the remaining choices for the step.
g. Touch the Save Changes button to save the step.
h. The Steps display appears.
5. Repeat the steps above to add and modify steps.
1.1.1.1.3.
To Erase a Wash Formula
1. Touch the Name button for the formula you want to erase.
2. Touch the Erase button.
3. Confirm that you want to erase the formula.
1.1.1.2.
The Data Transfer Display—You can save wash formulas from a MilTouch machine to an
external USB device or to the internal memory area in the controller.
15
Figure 5: The Data Transfer Display on the Controller
Typical View
Legend
A.
B.
C.
D.
E.
F.
G.
H.
I.
J.
K.
L.
M.
.
N.
Scroll buttons
Transfer Direction
buttons
Data Set Name button
Transfer Wash Formulas
button
Transfer Configuration
button
Media Format Available
indicator
External Storage button
Internal Storage button
Home button
Copy Data button
Rename Data button
Delete Data button
Update Operating
Software button
External Media button
The Media Format Available indicator lights green when the software recognizes a connected
USB device.
1. Touch the External Storage button or the Internal Storage button to select the storage
location.
2. Touch the Transfer Wash Formulas button or the Transfer Configuration button to select
whether to copy the wash formulas or the machine configuration.
Figure 6: The Data Transfer Display on the Programmer Software
Typical View
Legend
A.
B.
C.
.
16
Machine Memory Data
Set button
Storage Location button
Stored data area
1.1.1.3.
Data Transfer with the MilTouch Programmer Software—Use the procedures in
this section to transfer these types of data between a MilTouch machine and a personal computer
running the MilTouch Programmer software:
• machine configurations
• wash formulas.
1.1.1.3.1.
How to Mount a USB Flash Drive to the Machine Controller—This procedure requires
a USB flash drive.
1. At the MilTouch machine, touch the Data Exchange button on the Home display (Figure 1) to
access the Data Transfer display (Figure 5).
2. While the Information box is visible, attach a blank USB flash drive in the USB port on the
left side of the machine control box.
3. Touch the button in the Information box to clear the box.
4. If a green "+" is visible on the External Media button, then touch the button to mount the
USB flash drive. If a red "-" is visible on the button, continue with this procedure.
5. Touch the External Storage button to save the machine configuration on the flash drive.
6. Touch the Transfer Configuration button.
1.1.1.3.2.
How to Save Machine Configuration Files—This procedure requires a USB flash drive.
1. Touch the Data Set Name button.
2. To change the name of the configuration file, touch the Rename Data button, replace the
original name, and touch the button in the Information box to confirm the change.
3. Touch the bottom green Transfer Direction button to copy the configuration to the flash
drive.
4. Touch the button to confirm the successful export.
5. Touch the External Media button to unmount the flash drive.
6. Store the flash drive in a safe place.
1.1.1.3.3.
How to Transfer Machine Configuration Files to a MilTouch Machine—This
procedure requires a USB flash drive that contains one or more MilTouch configuration files. The
previous section describes how to save machine configuration files to a USB memory flash drive.
1. Access the Data Transfer display.
2. Mount the flash drive according to Section 1.1.1.3.1.
3. Touch the External Storage button to see a list of the available configuration files.
4. Touch the desired configuration file in the stored data area (Figure 6).
5. Touch the top green Transfer Direction button to copy the configuration to the machine
controller.
6. Confirm the successful import, unmount the flash drive, and remove the flash drive from the
machine controller.
1.1.1.3.4.
How to Save and Transfer Wash Formulas
1.
2.
3.
4.
This procedure requires a USB flash drive.
Access the Data Transfer display.
Mount the flash drive according to Section 1.1.1.3.1.
Touch the Transfer Wash Formulas button.
17
5. Touch the External Storage button to see a list of the available wash formula files.
6. To copy the wash formulas from the machine to the USB flash drive, touch the Data Set
Name button.
7. To copy the wash formulas from the USB flash drive to the machine controller, touch the
desired wash formula button in the list at the left of the Transfer Direction buttons.
8. Touch the available Transfer Direction button. Only one of these two buttons will be enabled.
9. When the transfer is complete, confirm the transfer, then store the flash drive in a safe place.
1.1.1.4.
The Data Log Displays—To view the accumulated data, touch the View Logs button on the
Home display (see Figure 1).
Note 1: Data log displays are not available in version 2.0.112 of the display software. Version data is on
the Home display (Figure 1).
1.1.1.4.1.
The Date Selection Display—Touch the date for the log files you want to view.
Figure 7: Date Selection Display
1.1.1.4.2.
The Production Display—The Production display shows the wash formula number and
name, the start time, and the end time for the formula.
18
Figure 8: Production Display
1.1.1.4.3.
The Configuration and Programming Display—The Configuration and Programming log
shows a brief description of each change made to the machine configuration or to any wash
formula.
Figure 9: Configuration and Programming Display
1.1.1.4.4.
The Errors Display—The Errors log shows the error code and a brief description of each error
condition the machine encountered.
19
Figure 10: Errors Display
1.1.1.5.
The Inputs and Outputs Displays—Touch any output button to actuate the output.
Touch the button again to turn the output OFF. All outputs turn OFF when you exit the Outputs
Display.
Figure 11: The Outputs Display
Typical View
Legend
A.
B.
C.
D.
E.
F.
G.
.
20
Output ACTUATED
Inputs Selector button
Outputs Selector button
Analog and Digital
Selector button
Exit button (return to
Home)
Scroll Pages buttons
Wet-down button
Figure 12: The Inputs Display
Typical View
Legend
A.
B.
C.
D.
E.
F.
G.
Input in MADE state
Analog and Digital
Selector button
Home)
Wet-down button
.
Figure 13: The Analog-Digital Values Display
Typical View
Legend
A.
B.
C.
D.
E.
F.
G.
Analog and Digital data
area
Analog and Digital
Selector button
Home)
Wet-down button
.
21
Figure 14: The Spray Down Display
Typical View
Legend
A.
B.
C.
D.
E.
F.
G.
H.
I.
J.
Drain Position controls
Spray Down controls
Drain to Sewer
Drain to Reuse
Drain to Sewer Open
Drain to Sewer Closed
Drain to Reuse Open
Drain to Reuse Closed
Spray Down Enabled
Spray Down Disabled
.
1.1.2.
The Run Display [Document BICLJO01]
Figure 15: The Zones of the Run Display
All Zones
Legend
A.
B.
C.
D.
.
22
Names and timers
(Section 1.1.2.1)
Machine status data
(Section 1.1.2.2)
Machine operations
(Section 1.1.2.3)
Standard and Pop-up
controls (Section 1.1.2.4)
1.1.2.1.
The Names and Timers on the Run Display
Figure 16: The Names and the Timers
Zone A from Figure 15
Legend
A.
B.
C.
D.
E.
F.
G.
Formula number
Formula name
Step number
Duration of step
Step time to go
Duration of formula
Formula time to go
.
1.1.2.2.
The Machine Status Data
Figure 17: The Machine Status Data
Zone B from Figure 15
Legend
A.
B.
C.
D.
E.
F.
G.
Status bar for formula
Water level achieved
Machine data area
Water temperature
achieved
Operation indicators
Water valve indicators
Chemical signals and
chemical flush valve
.
23
1.1.2.3.
The Machine Operations
Figure 18: The Machine Operations
Zone C from Figure 15
Legend
A.
B.
C.
D.
E.
F.
G.
Step name
Cylinder motion
Desired water temperature
Desired water level
Date and time
Water level
Water temperature
.
1.1.2.4.
The Standard and Pop-up Controls on the Run Display
Figure 19: Standard Controls
Zone D from Figure 15
Legend
A.
B.
C.
.
Cancel formula
Manual controls activation
Diagnostics
Figure 20: Pop-up Controls for Water Valves
Legend
A.
B.
C.
Hot and cold water valves configured
Hot water, cold water, and third water
valves configured
Cold water, second water, and third water
valves configured
.
Figure 21: Pop-up Controls for Steam and Cooldown Valves
Legend
A.
B.
C.
.
24
Steam valve configured
Steam and cooldown valves configured
Cooldown valve configured
Figure 22: Pop-up Controls for Drain Valves
Legend
A.
B.
One drain valve to the sewer
Drain valves to the sewer and to a reuse
tank
.
— End of BICLWO01 —
25
Chapter 2. How to Configure and Program the Control
Chapter 2
How to Configure and Program the
Control
BICLWC01 (Published) Book specs- Dates: 20160210 / 20160210 / 20160210 Lang: ENG01 Applic: CLC
2.1. Configuration for the MilTouch® EX Controller
Use the fields described below to configure the machine for how you will use it, temperature and
water units, etc.
Figure 23: Configuration Screens
Typical
.
2.1.1.
Temperature Unit (A)
Set the unit to program and display bath temperature.
2.1.2.
Language (B)
Set a language for the machine prompts.
26
2.1.3.
Type (C)
Select the type of machine shown on the machine name plate. The name plate is on the back side
of the machine.
2.1.4.
Speed Unit (D)
Set the unit to program and display basket speed.
2.1.5.
Staph Guard (E)
Set whether this machine is a Staph Guard pass-through model.
2.1.6.
Rev G / + (F)
Set whether the processor board in this machine is revision G or later. This affects how the
processor board communicates with the peripheral boards.
Figure 24: Processor Board Revisions
Revision F Processor Board
Revision G Processor Board
.
2.1.7.
Drain Code (G)
Set the time for drain speed between two bath steps and between a bath step and an extract step.
CAUTION 2 : Avoid Machine Damage—Do not select a drain code that provides less time
at drain speed than stated on the machine configuration nameplate.
2.1.8.
Steam Error (H)
Set the time allowed for the machine to use steam to heat the water to the correct temperature.
2.1.9.
Fill Error (I)
Set the maximum time allowed for the machine to fill to the desired level.
2.1.10.
Cooldown Error (J)
Set the time allowed for the machine to complete a cooldown to a programmed bath temperature.
27
2.1.11.
Extra Water (K)
Set whether this machine is attached to a third water source.
2.1.12.
Reuse Drain (L)
Set whether this machine has a reuse tank and a second drain valve.
2.1.13.
Overhead Tank (M)
Set whether this machine has an overhead tank.
2.1.14.
Flow Meters (N)
Set whether this machine is equipped with flow meters to measure incoming water.
2.1.15.
Tilt Type (O)
Set the tilt system for this machine:
2.1.16.
RPM Control (P)
Set whether this machine has speed control.
2.1.17.
Recirculation (Q)
Set whether this machine has the equipment required to recirculate bath liquor.
2.1.18.
AmpSaver (S)
Set whether this machine is part of a Milnor® AmpSaver® system to help reduce peak electricity
consumption.
2.1.19.
Temperature Probe (T)
Set whether this machine has a temperature sensor. A temperature sensor allows programming a
specific temperature for each bath step.
2.1.20.
Electronic Level (U)
Set whether this machine has electronic level sensing abilities (pressure transducer).
2.1.21.
Variable Speed (W)
Set whether this machine has variable speed abilities.
2.1.22.
Configure Decision Z
not used
2.1.23.
Water Levels
Set a value for each water level. Water Level 1 must be the lowest level. Water Level 3 must be
higher than Level 1 and Level 2.
28
2.1.24.
Wet-Down
Set the wet-down level for this machine.
2.1.25.
Bath Level Offset
Set a digital counts value here so the displayed bath level on the Run screen is the same as the
actual bath level in the machine.
2.1.26.
Chemical Valves
Set the number of chemical valves controlled by this machine.
2.1.27.
Drain Washout
Set the number of seconds for the drain washout time.
2.1.28.
Name
Set a machine name to describe the machine on printed reports.
2.1.29.
Simulator
Set this value to YES if this software is running on a personal computer. Set this value to NO if
this is a washer-extractor.
2.1.30.
Counts Per 100
Set the number of flowmeter counts accumulated when 100 units of water flow through the
flowmeter. This value is calculated and entered by the controller when the flow meter is
calibrated according to Section 3.3. “How to Calibrate the Flow Meter”.
2.1.31.
Offset Valve Time
Set the number of tenths of a second before the desired number of counts is accumulated for
the controller to command the water valves to close. This reduces overshoot.
2.1.32.
Jog Speed
Set the basket speed in RPMs when the operator is manually jogging the basket.
2.1.33.
Tank Temperature
Set the temperature for the overhead tank.
2.1.34.
Set the number of programmable outputs available.
2.1.35.
Mildata
Set whether this machine is part of a Mildata network.
2.1.35.1.
Mildata Address—Set the machine address on the Mildata network.
29
2.1.35.2.
Formula—Set whether this machine will pass formula data for each load to the Mildata
computer.
2.1.35.3.
Work Order—Set whether this machine will pass the work order for each load to the Mildata
computer.
2.1.35.4.
Goods Code—Set whether this machine will pass the goods code for each load to the Mildata
computer.
2.1.35.5.
Customer—Set whether this machine will pass the customer code for each load to the Mildata
computer.
2.1.35.6.
Employee—Set whether this machine will pass employee data for each load to the Mildata
computer.
2.1.35.7.
Weight—Set whether this machine will pass weight data for each load to the Mildata computer.
2.1.35.8.
Pieces—Set whether this machine will pass the number of pieces for each load to the Mildata
computer.
2.1.35.9.
2.1.36.
Lot—Set whether this machine will pass the lot number for each load to the Mildata computer.
Digital-to-Analog Offset
Set this value to calibrate the digital-to-analog board to the inverter for basket speed.
2.1.37.
Staged RPM
Set the maximum allowed speed in RPMs for the first phase of a staged extract step.
2.1.38.
Staged Delay
Set the duration in seconds of the first phase of a staged extract step.
— End of BICLWC01 —
BICLUP01 (Published) Book specs- Dates: 20160210 / 20160210 / 20160210 Lang: ENG01 Applic: CLC
2.2. MilTouch-EX™ Wash Formula Decisions
2.2.1.
Type
End Formula—The formula is completed and causes the controller to query for how to stop the
formula.
1-Way Wash—a bath step in which the cylinder turns in one direction
2-Way Wash—a bath step in which the cylinder turns in the two directions
Soak Wash—a bath step in which the cylinder does not turn
Staged Extract—an extract step used for maximum removal of moisture
1. The cylinder speed increases from drain speed to the extract speed for 150 seconds.
• If the cylinder increases to the set speed in less than 150 seconds, the controller holds the
speed until the 150 seconds completes.
30
• If the cylinder does not increase to the set speed, acceleration continues until the 150
seconds completes.
2. After the 150 seconds completes, the step timer stops.
3. The cylinder speed decreases to a stop.
4. The cylinder turns clockwise for 8 seconds, coasts for 3 seconds, then turns counterclockwise for 8 seconds.
5. The cylinder accelerates to drain speed for 8 seconds.
6. The step timer runs while the basket accelerates to the programmed speed.
7. The step ends when the step timer reaches 0.
Standard Extract—an extract step which accelerates to cylinder to a programmed speed and
maintains that speed for the programmed time
2.2.2.
Time
Program the hours, minutes, and seconds that the step timer will run before it declares that this
step is complete.
Tip: Some types start the step timer after requirements are met, such as water level. The time required
to meet these requirements will affect the total time of the step and the formula.
2.2.3.
Temperature
Set the temperature desired for a bath step. Units are Fahrenheit or Celsius degrees, as configured.
The valid range is 50 to 205 degrees Fahrenheit (10 to 96 degrees Celsius).
2.2.4.
Hot Water
OFF—Do not open the hot water inlet valve while the machine is filling.
ON—Use hot water while the machine is filling.
Raise Fill Temperature—The hot water valve opens only to increase the bath temperature to the
desired temperature while the machine is filling.
2.2.5.
Cold Water
OFF—Do not open the cold water inlet valve while the machine is filling.
ON—Use cold water while the machine is filling.
Lower Fill Temperature—The cold water valve opens only to decrease the bath temperature to
the desired temperature while the machine is filling.
2.2.6.
3rd Water
OFF—Do not open the 3rd water inlet valve while the machine is filling.
ON—Use 3rd water while the machine is filling.
Raise Fill Temperature—The 3rd water valve opens only to increase the bath temperature to the
desired temperature while the machine is filling.
Lower Fill Temperature—The 3rd water valve opens only to decrease the bath temperature to
the desired temperature while the machine is filling.
31
2.2.7.
Level or Liquor Ratio
The amount of water in the machine for each bath step is normally controlled by a pressure
transducer. Optionally, some models can be equipped with a flow meter to measure the amount of
water that flows into the machine.
2.2.7.1.
Water Level
Level 1, 2, and 3—Fill to the level that was configured for Level 1, 2, or 3.
User Defined—Fill to a user-defined level for this step only. Units are inches or centimeters.
2.2.7.2.
Liquor Ratio—Machines equipped with a flow meter can fill to a programmed ratio of water
to goods. This ratio is defined as a programmed amount of water for the programmed nominal
load weight for each formula. When the machine is loaded, the operator enters the actual weight
of the load, then the machine calculates the desired number of flow meter counts to achieve the
programmed ratio.
For each step that will use liquor ratio, touch the Level button, then the User Defined button. On
the Water Level screen, enter the number of water units desired for the programmed nominal
weight for the formula. This value must be more than the value configured for Water Level 3.
1. Touch the Nominal Weight button (Figure 25) to go to the Program Nominal Weight screen.
Figure 25: Nominal Weight button
2. Touch the Add Formula button on the Program Nominal Weight (Figure 26) screen to enter
the formulas that use the flow meter.
32
Figure 26: Add Formula button
3. For each formula on the Program Nominal Weight screen, touch to select the formula
number, then touch the enabled Nominal Weight button to enter a nominal weight.
4. When all formulas have nominal weights assigned, touch the Back button (Figure 27) to
return to the Formula screen.
Figure 27: Back button
33
2.2.8.
Steam
Figure 28: Steam window
Display
Legend
A.
B.
C.
D.
E.
F.
G.
NO Steam
After, Runs
Stops
After, Stops
Early, After, Runs
Early, Stops
Early, After, Stops
.
A. NO Steam—Do not use steam in this step to achieve or to restore the bath temperature.
B. After, Runs—After the desired bath level is achieved, run the step timer, and use steam to
achieve and to maintain the bath temperature.
C. Stops—After the desired bath level is achieved, use steam to achieve the bath temperature
with the step timer stopped. Do not use steam to maintain the temperature.
D. After, Stops—After the desired bath level is achieved, use steam to achieve the bath
temperature with the step timer stopped. If necessary, use steam to maintain the temperature.
E. Early, After, Runs—At the lowest safe bath level, use steam to achieve the bath temperature.
Start the step timer when the desired level is achieved. If necessary, use steam to maintain the
temperature.
F. Early, Stops—At the lowest safe bath level, use steam to achieve the bath temperature. Start
the step timer when the desired level and temperature are achieved. Do not use steam to
maintain the temperature.
G. Early, After, Stops—At the lowest safe bath level, use steam to achieve the bath temperature.
Start the step timer when the desired level and temperature are achieved. If necessary, use
steam to maintain the temperature.
2.2.9.
Chemical
Chemical Number (e.g., 001)—The fixed display of the chemical number.
ON/OFF—Is this chemical used in this step?
Chemical Name (e.g., Chemical 01)—Chemical name, as programmed elsewhere.
When to Inject—Choose the "With Fill" option to start the chemical injection when the water
valves open to fill the cylinder. Choose the "Level OK" option to start the chemical injection
when the water level in the cylinder is achived. Choose the "Level + Temp" option to start the
chemical injection when the water level in the cylinder is achieved and the desired
temperature is achieved.
34
Injection Time—Number of seconds to inject this chemical.
Signal with Injection—Enable this decision to sound the operator signal and require the operator
to press the Signal Cancel button before the injection begins.
2.2.10.
Speed
Wash Speed (RPM)—Range is 010 RPMs minimum to 038 RPMs maximum
Extract Speed (RPM)—Minimum value is 200 RPMs. Maximum value is determined by
machine model.
2.2.11.
Drain Type
Standard—Basket rotates at approximately 1 G-force for the drain duration. Actual speed is
determined by the configured machine type. The drain valve opens after a distribution delay.
2-Way Wash—Basket rotates both directions at wash speed while draining. The drain valve
opens when the step timer expires.
Do Not Drain—The drain valve remains closed to keep the bath liquor for the next step. Basket
rotation is determined by the following bath step.
Stop with Fill—The basket does not rotate while the machine is filling. The drain valve opens
after a distribution delay.
Stop with Drain—The basket does not rotate while the machine is draining. The drain valve
opens when the step timer expires.
Stop with Fill and Drain—The basket does not rotate during filling and draining. The drain
valve opens when the step timer expires.
RinSave—The basket rotates according to a specific sequence, described below. The drain valve
opens 10 to 15 seconds after the step timer expires.
Supplement 3
1.
2.
3.
4.
5.
2.2.12.
The RinSave® Drain Sequence
When the bath ends, the cylinder turns clockwise at wash speed for 8 seconds.
Before the drain valve opens, the cylinder accelerates to the standard drain speed for 4
seconds.
The drain valve opens and the cylinder turns at standard drain speed for a time determined
by the configured machine type.
The cylinder accelerates to RinSave speed for the remainder of the drain sequence.
If the next step is an extract step, the cylinder accelerates to the programmed speed. If the
next step is a bath step, the cylinder decelerates to a stop.
Re-Use Drain
To Sewer—Drain this extract step to the sewer.
Reuse Tank—Drain this extract step to a reuse tank through a secondary drain valve.
2.2.13.
How to End
Stop—The operator signal sounds, and the basket coasts to a stop.
Reversing—The operator signal sounds, and the basket reverses for 20 seconds in each direction
with 3 seconds of dwell time between reversals.
35
Rotating—The operator signal sounds, and the basket rotates clockwise at wash speed.
Tumble—The operator signal sounds, and the basket reverses at wash speed. You can open the
door to remove part of the load, then press the Start button to resume basket rotation.
Stop + Signal—The operator signal sounds and the basket coasts to a stop. The operator signal
stops sounding after 2 minutes.
Reversing + Signal—The operator signal sounds, and the basket reverses for 20 seconds in each
direction with 3 seconds of dwell time between reversals. The operator signal stops sounding
after 2 minutes.
Rotating + Signal—The operator signal sounds, and the basket rotates clockwise at wash speed.
The operator signal stops sounding after 2 minutes.
Tumble + Signal—The operator signal sounds, and the basket reverses at wash speed. You can
open the door to remove part of the load, then press the Start button to resume basket rotation.
The operator signal stops sounding after 2 minutes.
2.2.14.
On Time
When a bath step turns in two directions, this is the number of seconds the motor is ON, turning
the basket.
2.2.15.
Off Time
When a bath step turns in two directions, this is the number of seconds the motor is OFF, letting
the basket coast.
2.2.16.
Fill from Tank
If the machine is equiped with an overhead tank, fill from the tank for this step.
2.2.17.
Recirculate Water
If the machine is equiped with recircluation piping, circulate the bath liquor out of the machine,
through other devices, and back into the machine.
— End of BICLUP01 —
BICLWP02 (Published) Book specs- Dates: 20160210 / 20160210 / 20160210 Lang: ENG01 Applic: CLC
2.3. Using Programmable Outputs
The Milnor® MilTouch-EX™ controller can operate up to 20 optional output relays. You assign
these relays to operate in specific formulas and steps. You also assign the event that will trigger
the output, the delay before the output operates, and the length of time that the output will
operate. Figure 29 shows the button on the Formula Modification display that opens the
Programmable Outputs display.
36
Figure 29: Access to the Programmable Outputs Display
1. On the Programmable Outputs screen (Figure 30), touch the Add Output button to begin.
Display
Legend
A.
B.
C.
D.
E.
F.
Back button
Scroll buttons
Search button
Data display area
Add Output button
Erase Output button
.
2. When the Formula Number display (Figure 31) appears, enter the formula for which this
output will be active.
37
Figure 31: Formula Number Data Entry Display
3. Confirm the formula number to return to the Programmable Outputs display (Figure 32). The
data display area shows that the output is available for programming.
Each programmable output usually controls exactly one function, but this function can be
used in multiple formulas and steps.
Tip:
Display
Legend
A.
B.
C.
D.
E.
F.
Formula button
Step button
Output button
Event button
Delay button
Duration button
.
4.
5.
6.
7.
Touch the Step button to enter the step for which this output will be active.
Confirm the step number to return to the Programmable Outputs display.
Touch the Output button to set the output relay to use.
Touch the Event button to set the event type that will activate the output.
There are four events that can actuate a programmable output:
0 = Disabled. Use this selection to disable an existing programmable output entry. This
setting prevents the output from actuating.
1 = Bath Step. Use this selection to actuate the output at the start of a bath step. The first
step of a formula begins immediately after the operator presses the Start button. A bath
step begins when the previous step ends. A bath step may begin before the step timer
starts running, as when a bath step requires a specified temperature.
38
2 = Drain.Use this selection to actuate the output at the start of a drain sequence. A drain
sequence begins immediately when the step timer expires for the preceding bath step,
before the basket accelerates beyond wash speed.
3 = Extract. Use this selection to actuate the output at the start of an extract step. An
extract step always begins a fixed time after the drain opens in the preceding drain
sequence, while the basket is accelerating from drain speed to extract speed.
8. Touch the Delay button to set the desired time between the event and the actuation of the
output.
The valid range for the delay is from 0 seconds to 9999 seconds (about 2 hours and 47
minutes). The output will not actuate if the delay is longer than the step time.
Figure 33: Programming Display for Programmable Outputs
9. Touch the Duration button to set the desired number of seconds for the output to remain
actuated.
Tip:
The output will always turn off at the end of the event which controls it, even if the Duration
value has not expired.
— End of BICLWP02 —
39
Chapter 3
Troubleshooting
BICLWT01 (Published) Book specs- Dates: 20160210 / 20160210 / 20160210 Lang: ENG01 Applic: CLC
3.1. Error Recovery Procedures (Alphabetical)
3.1.1.
Bearing Pressure Fault
The air pressure in the main bearing is below the required pressure of 5 psi (34.5 kPa) after 8
seconds from the beginning of the step. The controller stops the wash program and turns off all
outputs.
Correct the error condition, touch the Signal Cancel button to reset the 8-second timer, then press
the Start button to resume the wash program.
3.1.2.
Brake Pressure Fault
The air pressure in the brake system is below the required pressure after 8 seconds from the
beginning of the step. The controller stops the wash program and turns off all outputs.
Correct the error condition, touch the Signal Cancel button to reset the 8-second timer, then press
the Start button to resume the wash program.
3.1.3.
Door Open Fault
The door is open. The controller stops the wash program and turns off all outputs.
Correct the error condition, touch the Signal Cancel button, then press the Start button to resume
the wash program.
3.1.4.
External Fault
This error usually indicates a signal from the chemical supply system.
The wash program continues. The display shows the error until the operator touches the Signal
Cancel button.
3.1.5.
Failed Speed Sensor
The microprocessor did not receive an input from the RPM sensor at least every 10 seconds.
Cancel button.
40
3.1.6.
Inverter Fault
The motor inverter signalled an error. The controller stops the wash program and turns off all
outputs.
the wash program.
3.1.7.
Level Still Made
The level transducer detects bath liquor in the cylinder after a drain operation. If a slow drain
caused the error, the error clears when the transducer senses that the water level in the cylinder is
less than the configured low water level.
3.1.8.
Probe Failed
This message is displayed if a temperature probe detects a temperature below 32 degrees
Fahrenheit or above 230 degrees Fahrenheit. Check the position of the probe and check all related
connections. If the connections are good, disconnect the probe and check the resistance between
the leads. Resistance between the two leads should be between 2K and 35K Ohms, and resistance
between either lead and ground should be infinite.
Cancel button.
3.1.9.
Serial Communications Failure
The controller stops basket rotation and waits for the serial communications to resume. Touch the
Signal Cancel button to end the wash program.
3.1.10.
Three-wire Disabled
The three-wire circuit is open. The controller stops the wash program and turns off all outputs.
the wash program.
3.1.11.
Too Long to Cool
The configured Cooldown Error time expired before the desired bath temperature was achieved.
Cancel button.
3.1.12.
Too Long to Drain
The configured Steam Error time expired before the desired bath temperature was achieved.
Cancel button.
3.1.13.
Too Long to Fill
The configured Fill Error Time time expired before the desired bath level was achieved.
The controller closes all water valves and turns off all chemical injections. When the operator
touches the Signal Cancel button, the controller resets the Fill Error timer and resumes the wash
program.
41
3.1.14.
Too Long to Steam
The configured Steam Error time expired before the desired bath temperature was achieved.
Cancel button.
— End of BICLWT01 —
BICLWT02 (Published) Book specs- Dates: 20160210 / 20160210 / 20160210 Lang: ENG01 Applic: CLC
3.2. Outputs and Inputs for MilTouch-EX Controller
3.2.1.
Outputs
Tip: Some outputs can only be enabled when the 3-wire circuit is engaged. To test all outputs, enable
the 3 Wire Relay, then enable the 3 Wire Plse output for 2 seconds. Turn off the 3 Wire Plse
output, then proceed with testing.
Table 2: Outputs on 8-output 16-input Boards
Output
Number
Connections on
Board
Connections on
Board
Output
Number
Function
Function
8/16 Board 1
0
1MTA5-10 & 5-19 Recirculation Pump
4
1MTA5-4 & 5-14
Chemical 1
1
1MTA5-9 & 5-18
Cooldown
5
1MTA5-3 & 5-13
Chemical 3
2
1MTA5-8 & 5-17
Flush
6
1MTA5-2 & 5-12
Chemical 2
3
1MTA5-7 & 5-16
Chemical 4
7
1MTA5-1 & 5-11
Chemical 5
8/16 Board 2
0
2MTA5-10 & 5-19 Fresh to Machine
4
2MTA5-4 & 5-14
Door Lock
1
2MTA5-9 & 5-18
Tank to Sewer
5
2MTA5-3 & 5-13
Steam in Tank
2
2MTA5-8 & 5-17
Fresh to Tank
6
2MTA5-2 & 5-12
not used
3
2MTA5-7 & 5-16
Flow Stop
7
2MTA5-1 & 5-11
3-wire Pulse
Output
Number
Connections on
Board
Output
Number
Connections on
Board
0
1MTA13-1 & 13-11
1
1MTA13-2 & 13-12
Tank to Machine
12
1MTA14-4 & 14-13
Drain Solenoid
Alt. Accel/Decel
13
1MTA14-4 & 14-14
2
Reuse Drain
1MTA13-3 & 13-13
Door Unlock
14
1MTA14-10 & 14-5
Machine to Machine
3
1MTA13-4 & 13-14
Clockwise Wash
15
1MTA14-10 & 14-15 Machine to Tank
4
1MTA13-5 & 13-15
C-clockwise Wash
16
1MTA14-10 & 14-6
5
1MTA13-6 & 13-16
Steam Valve
17
1MTA14-10 & 14-16 T'fer Control #1
6
1MTA13-7 & 13-17
Operator Signal
18
1MTA14-10 & 14-7
7
1MTA13-8 & 13-18
3-wire Relay
19
1MTA14-10 & 14-17 T'fer Control #2
8
1MTA13-9 & 13-19
Brake Release
20
1MTA14-10 & 14-8
Function
Function
Push-down
T'fer Control Not #1
T'fer Control Not #2
9
1MTA13-10 & 14-1
Hot Water
21
1MTA14-10 & 14-18 Clean Signal
10
1MTA14-11 & 14-2
Cold Water
22
1MTA14-10 & 14-9
11
1MTA14-12 & 14-3
Third Water
23
1MTA14-10 & 14-19 Spraydown
42
Wash Clutch
3.2.2.
Output
Number
Connections on
Board
Output
Number
Connections on
Board
0
2MTA13-1 & 13-11
1
2MTA13-2 & 13-12
Chemical 14
12
2MTA14-4 & 14-13
Chemical 8
Chemical 9
13
2MTA14-4 & 14-14
Chemical 12
2
3
2MTA13-3 & 13-13
Chemical 13
14
2MTA14-10 & 14-5
Auto Recirculation
2MTA13-4 & 13-14
Chemical Flush
15
2MTA14-10 & 14-15 Drain Motor
4
2MTA13-5 & 13-15
Chemical 15
16
2MTA14-10 & 14-6
5
2MTA13-6 & 13-16
Chemical 11
17
2MTA14-10 & 14-16 High Extract Speed
6
2MTA13-7 & 13-17
ChemSave
18
2MTA14-10 & 14-7
7
2MTA13-8 & 13-18
Door Unlock Pulse
19
2MTA14-10 & 14-17 Move to Load Posi.
8
2MTA13-9 & 13-19
Chemical 10
20
2MTA14-10 & 14-8
9
2MTA13-10 & 14-1
Door Lock Pulse
21
2MTA14-10 & 14-18 Move to Wash or Load
10
2MTA14-11 & 14-2
Chemical 6
22
2MTA14-10 & 14-9
11
2MTA14-12 & 14-3
Chemical 7
23
2MTA14-10 & 14-19 Move to Wash Posi.
Function
Function
Low Extract Speed
DrainSaver
AmpSaver
not used
Inputs
Table 5: Inputs on 8-output 16-input Board 1
Input
Number
Connection
on Board
Input
Number
Function
Connection
on Board
Function
0
1MTA4-1
Tank is Full
8
1MTA4-11
Excursion
1
1MTA4-2
Door Closed
9
1MTA4-12
Front Not Down
2
1MTA4-3
Inverter Input
10
1MTA4-13
Brake Pads Worn
3
1MTA4-4
AutoSpot Desired
11
1MTA4-14
Brake is Off
4
1MTA4-5
Wash Position
12
1MTA4-15
Door Open Desired
5
1MTA4-6
Load Position
13
1MTA4-16
Speed Limit Desired
6
1MTA4-7
Do Not Allow Chemicals; Timer Stop
14
1MTA4-17
Coarse Balance
7
1MTA4-8
Basket Rotating
15
1MTA4-18
Three Wire
Table 6: Inputs on 8-output 16-input Board 2
Input
Number
Connection on
Board
Input
Number
Function
0
2MTA4-1
not used
1
2MTA4-2
2
2MTA4-3
3
4
Connection on
Board
Function
8
2MTA4-11
not used
not used
9
2MTA4-12
OK to Steam Tank
not used
10
2MTA4-13
Recirc Pump Overload
2MTA4-4
not used
11
2MTA4-14
Tank Pump Overload
2MTA4-5
I Want Clean Control
12
2MTA4-15
Signal Cancel
5
2MTA4-6
Bearing Seal Deflated
13
2MTA4-16
Fresh Meter
6
2MTA4-7
not used
14
2MTA4-17
Sewer Meter
7
2MTA4-8
External Fault
15
2MTA4-18
Tank Meter
— End of BICLWT02 —
BICLWC02 (Published) Book specs- Dates: 20160210 / 20160210 / 20160210 Lang: ENG01 Applic: CLC
3.3. How to Calibrate the Flow Meter
The flow meter measures the quantity of water as it flows into the machine cylinder for a bath
step. The MilTouch controller uses the value reported by the flow meter to close the water valves
43
when the desired amount of water per weight unit of goods is achieved. Any unit can be used for
the water unit, but the controller prompts for the actual weight of goods in each load.
Supplement 4
Common Unit Conversions
Gallons (US) = 0.12 x Pounds (US)
Gallons (US) = 0.264 x Liters or Kilograms
Kilograms = 1.0 x Liters
Kilograms = 0.454 x Pounds (US)
Liters = 1.0 x Kilograms
Liters or Kilograms = 3.785 x Gallons (US)
Pounds (US) = 8.3 x Gallons (US)
Pounds (US) = 2.2 x Kilograms
A paddlewheel, a part of the flow meter located in the path of fresh water flowing into the
machine, spins as water flows past it. Each revolution of the paddlewheel sends a pulse to the
machine controller. The controller uses the count of the pulses to determine how much water has
flowed into the machine.
3.3.1.
Application
If the programmed water level is less than or equal to the configured high water level, the
programmed water level (inches or centimeters; not liters, gallons, kilograms, or pounds) is used.
If the machine is configured for a flow meter and programmed for a water level value greater than
the configured high water level, the controller uses the flow meter to determine when the desired
amount of water is in the cylinder.
When the operator selects a wash formula with a water level value greater than the configured
high water level, the controller uses the flow meter and the actual weight of the load to calculate
the actual number of units of water required. To determine how many units of water to allow into
the machine, the controller prompts for the weight of each load.
For example, assume that a bath step is programmed to use 800 kilograms of water for 400 kg of
goods.When the formula containing this step is selected to run, the controller will prompt the
operator for a customer number and the actual weight of the load. If the load weight is 375
kilograms, the controller will proportionally reduce the amount of water admitted into the
cylinder according to this equation:
(375 / 400) * 800 = 750 kilograms of water
3.3.2.
Preparation
The flow meter calibration procedure requires you to temporarily redirect water from the washerextractor to a container. Depending on the units you choose for metering the water when the
44
machine is operating, you must be able to accurately weigh the container and its contents or
accurately determine the volume of water in the container.
Figure 34: Calibration by Weight
Suggested Setup
Legend
A.
B.
C.
Weighing scale
Clean, empty drum
Hose from flow meter
output
.
3.3.3.
Procedure
1. Place a large calibration container on an accurate weighing scale. Larger containers provide
more accurate calibration.
You can choose any convenient unit for calibration. Liters, kilograms, pounds, and gallons
are example units.
2. Disconnect the water inlet hose between the flow meter and the machine cylinder.
3. Secure the water inlet hose so that when the water valves open, the water that would normally
flow through the flow meter and into the machine cylinder instead flows into the calibration
container.
Tip:
Allow unimpeded flow from the machine water valves to the calibration container.
Restrictions, such as a smaller hose diameter, can make the calibration less accurate.
4. Tare the scale so that it reads zero (0) with the empty container and hose in place.
5. From the main screen, touch the Configure button (Figure 35).
Figure 35: Configure button
45
6. On the first Configure screen, be sure that the controller is configured for a flow meter
(Decision N = YES).
7. At the bottom of any Configure screen, touch the Flow meter button (Figure 36).
Figure 36: Flow meter button
8. When the Flow Meter Calibration screen (Figure 37) appears, wait for the flow meter count
field to reset to 0.
Figure 37: Flow Meter Calibration screen
9. Touch the Water Valve Start button (Figure 37) to open the water valves. Water flows into
the calibration container. The flow meter count value increases as water flows past the flow
meter.
10. When the desired weight or volume of water is in the container, touch the Water Valve Stop
button. Do not overfill the container!
11. Touch the Water Quantity button to open the Water Quantity screen (Figure 38).
46
Figure 38: Water Quantity screen
12. Enter the quantity of water that is in the calibration container, then touch the checkmark to
confirm the value and return to the calibration screen.
13. Touch the Save Data button on the Flow Meter Calibration screen (Figure 37).
14. Connect the water inlet hose to the water inlet on the machine cylinder.
— End of BICLWC02 —
BICLCO01 (Published) Book specs- Dates: 20160210 / 20160210 / 20160210 Lang: ENG01 Applic: CLC
3.4. Automated Loading and Discharge
3.4.1.
Start-up Procedure
At power-up the display prompts the user to choose either automatic mode or manual mode. See
Figure 39.
Automatic Mode—The machine waits for input from the Miltrac control system. The Load Allowed
input (3MTA4-6) and Discharge Allowed input (3MTA4-5) must be grounded.
Manual Mode—The operator controls all operations through the touchscreen and the Hydraulic Pump
Enabled button. See Figure 44.
47
Figure 39: Automatic/Manual Selection
3.4.2.
Special Configuration Decisions
Figure 40: Main Configuration Menu
Menu Window
Legend
A.
B.
C.
Standard configuration
WTB (automated chute)
configuration
Post-wash configuration
.
The standard machine configuration decisions are described in Section 2.1. “Configuration for
the MilTouch® EX Controller”.
48
3.4.2.1.
WTB (Automated Chute) Configuration
Figure 41: WTB Configuration Menu
Menu Window
Legend
A.
B.
C.
D.
E.
F.
G.
H.
I.
J.
K.
L.
M.
N.
O.
P.
.
Miltrac Address
Bytes in Network
Dryell
Clockwise Discharge
Counter-clockwise
Discharge
Dwell Discharge
Number of Sequences
End Time
Post-wash
Dryell Delay
Dryell Flush
Allied (non-Milnor)
Loading
Allied (non-Milnor)
Discharging
Scroll buttons
Save button
Cancel button
A. Miltrac Address—the address this machine occupies on the Miltrac controller system. The
valid range is 000 to 255.
B. Bytes in Network—the string length used to communicate with the Miltrac controller system
C. Dryell—set to Yes if the machine is equipped with a Milnor loading chute. Set to No
otherwise.
D. Clockwise Discharge—the duration of clockwise rotation while discharging. Units are 1/10
second; valid range is 01 to 99.
E. Counter-clockwise Discharge—the duration of counter-clockwise rotation while discharging.
Units are 1/10 second; valid range is 01 to 99.
F. Dwell Discharge—the duration of dwell between clockwise and counter-clockwise rotation
while discharging. Units are 1/10 second; valid range is 00 to 50.
G. Number of Sequences—the number of times to repeat the discharge sequence of basket
rotation and dwell. The valid range is 02 to 20.
H. End Time—the duration that the machine will run in End mode before it desires to discharge.
Units are minutes; valid range is 0 to 850.
I. Post-wash—set to Yes if the controller should prompt for drycode and destination code
information while a formula is being programmed. Set to No otherwise.
J. Dryell Delay—the desired time between when the loading process ends and the controller
commands the washer to tilt to the loading position. Units are seconds; valid range is 000 to
255.
K. Dryell Flush—the desired time for the controller to flush the chute during the loading process.
The dryell flush timer will be reset to this value each time the load eye is blocked. Units are
seconds; valid range is 000 to 255.
L. Allied Load—set to Yes if the controller should receive start loading (3MTA4-13), load
complete (3MTA4-16), and batch data in binary format from a non-Milnor loading device
49
M. Allied Discharge—set to Yes if the controller should receive a start discharging command
(3MTA4-17) and send batch data in binary format to a non-Milnor receiving device
N. Scroll buttons—not used
O. Save button—saves the current configuration and returns to the home screen display, shown
in Figure 42.
Figure 42: Home Screen Display
P. Cancel button—abandons the current configuration changes and returns to the home screen
display, shown in Figure 42.
3.4.2.2.
Post-wash Data Pass Decisions—For each wash formula using post-wash codes, enter
the wash formula number, the desired dryer program number, and the desired destination code.
The machine will pass the associated data to the Miltrac network or the non-Milnor allied
network when each wash formula runs.
50
Figure 43: Program Post-wash Data Window
Window
Legend
A.
B.
C.
D.
E.
Formula button
Drycode button
Destination button
Add New Formula button
Remove Formula button
.
1. Touch the Add New Formula button to add a wash formula number. This action creates a new
row in the table.
2. Touch the Drycode button to add a dry code.
3. Touch the Destination button to add a destination code.
3.4.3.
Manual Override Position Machine Functions
These functions allow you to control certain machine operations that are usually controlled
automatically. Manual control is allowed only when the machine controller determines that all
requirements are met.
To use a function, first touch the function button and a direction button on the display, then hold
the mechanical Hydraulic Pump Enabled button on the control panel until the operation is
completed.
51
Figure 44: Manual Override Window
Window
Hydraulic Pump Enabled
button
Legend
A.
B.
C.
D.
E.
F.
G.
H.
I.
Bifold Door button
Tilt button
Chute button
Load button
Discharge button
Formula button
Automatic Mode button
Up button
Down button
.
A. Door—Touch the Bifold Door button on the display, then touch the Up or Down button to
select whether to open or close the bifold door. Hold the Hydraulic Pump Enabled button to
operate the door. The chute must be down.
B. Tilt Rear—Touch the Tilt Rear button on the display, then touch the Up or Down button to
select the tilt direction. Hold the Hydraulic Pump Enabled button to tilt the machine.
C. Chute—Touch the Chute button on the display, then touch the Up or Down button to select
whether to move the loading chute up or down. Hold the Hydraulic Pump Enabled button to
move the chute. The bifold door must be closed.
D. Load—The machine must be in the load position: rear down, bifold door open, and chute
down. Begin the load sequence to open the cold water valve and turn the basket at drain speed.
The water valve closes when the water level reaches the configured tilt level. After the goods
are completely inside the machine, you must end the load sequence to stop basket rotation
and close any open water valve. The sewer remains closed. Basket rotation continues until you
press the Done button. Use manual controls to raise the chute, close the bifold door, and select
a formula.
E. Discharge—The machine must be in the discharge position: rear up, bifold door closed, chute
up and locked. Begin the discharge sequence to turn the basket in each direction for the
configured discharge time. After the goods are completely out of the machine, you must
end the discharge sequence. Basket rotation continues until you press the Done button.
Return the machine to automatic mode or use the manual controls to operate the chute, bifold
door, and tilting functions.
52
F. Formula—Touch the Formula button to exit the Manual Override window and return to the
Home screen. The bifold door must be closed, and the chute must be down.
G. Automatic Mode—Touch the Automatic Mode button to initialize the machine for automatic
operation.
3.4.4.
The Recovery Sequence
This machine performs a recovery sequence when automatic mode is selected to put certain
components in their default positions. The default position may vary depending on how the
laundry system surrounding this machine operates, but it is similar to this:
1. The chute moves to the up and locked position.
2. The bifold door closes fully.
3. The machine tilts to the rear fully down position.
4. The controller prompts, "Is there a load in the machine?" See Figure 45.
Figure 45: Machine Loaded Prompt
• If the machine does not have a load, it starts automatic operation at State 00 (see Figure
46).
Figure 46: State 00 Window
• If the machine has a load, the controller prompts whether the machine was loading or
discharging when automatic operation was interrupted.
• The controller prompts the operator to enter the batch data for the goods in the machine.
53
» If the machine was interrupted after loading but before the goods were washed:
1. The chute moves to the full down position.
2. The bifold door closes fully.
3. The machine tilts to the wash position.
4. The controller starts the required formula.
» If the machine was interrupted after washing but before the goods were discharged:
1. The machine tilts to the rear fully up position.
2. The controller starts the discharge sequence.
— End of BICLCO01 —
54

48040M7K, 68036M5K, 72046M5K + Dryell

Transcription

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