TUV NORD - Woensdrecht

TUVNORD
Design Evaluation Conformity Statement
Registration-No.
44 220 12544025-D-1EC-1, Rev. 0
Customer
NORDEX Energy GmbH
Langenhorner Chaussee 600
22419 Hamburg
GERMANY :V; o^^OOŕ?
N117 R120MT t PH141 N CV (50 Hz + 60 Hz)
Wind Turbine
with the characteristic data given in the attached "Annex to Design Assessment
has been assessed bv TUV NORD concerning the design.
IEC MIA
Assessed ace. to
The design approval is based on the indicated documents as follows.
TÜV
TUV
TÜV
TÜV
TÜV
TUV
TÜV
TÜV
N ORD
N ORD
N ORD
N ORD
N ORD
N ORD
N ORD
N ORD
Report
Report
Report
Report
Report
Report
Report
Report
No.
No.
No.
No.
No.
No.
No
No.
8107
8108
8108
8107
8000
8107
8107
8107
788
544
544
363
193
893
788
788
326-0
025-1
025-1
116-1
894-2
167-3
326-4
326-5
TUV
TÜV
TÜV
TÜV
TUV
TUV
TUV
N ORD
N ORD
N ORD
N ORD
N ORD
N ORD
N ORD
Report
Report
Report
Report
Report
Report
Report
No.
No
No.
No.
No.
No
No
8108
8108
8108
8107
8107
8107
8000
544
544
544
893
816
788
198
025-6 E II
025-6 E I
025-7 E I
167-8 E
658-8 E
326-10 E
525-12 E
Normative references;
EI
E II
EVII
E
E
E
E
Design Basis
Load assumptions hh141 m
Load assumptions hh120 m
Load envelopes
Safety system and Manuals
Rotor blade NR58 5
Machinery Components
Electrical Equipment and
Lightning Protection
Tubular steel tower R120MT TaT/TiT
Precast concrete tower PH141
Circular Ring foundation with buoy
Internals of tower R120
Internals of tower PH141
Manufacturing processes
Nacelle structure
Rev. 2 dated
Rev.1 dated
Rev 0 dated
Rev.2 dated
Rev 3 dated
Rev.2 dated
Rev. 3 dated
May
Apr
Apr
June
May
June
June
2012
2012
2012
2012
2012
2012
2012
Rev.2 dated
Rev 0 dated
Rev 1 dated
RevO dated
Rev 0 dated
Rev 0 dated
Rev 4 dated
Rev 0 dated
Mar
June
June
Apr
Mar
June
June
Apr
2012
2012
2012
2012
2012
2012
2012
2010
Certification scheme:
I E C 61400-22 "Wind turbines - Part 22: Conformity testing and
certification", First edition, 2010-05
in combination with
IEC 61400-1, Wind Turbine Generator S y s t e m s Part 1: Safety
Requirements, Third Edition, 2005-08 and Amendment 1, 2010-10
: Any change in the design is to be approved by TUV NORD Without approval this Statement
loses its validity.
Please also pay attention to the information stated overleaf
TUV N ORD CERT GmbH
Certification Body for
Wind Turbines
s
m
Essen, 29 June 2012
(( DAkkS
Dr.-lng. L. Sitzki
Deutsche
Akkreditierungsstelle
D-ZE-12007-01-02
Langemarr.kstrafìe 2u * 45141 Essen » email: [email protected]
Page 1of 1
IA51 - 1 0 -
Annex to the Design Evaluation Conformity Statement
ffjlf]
No. 44 220 12544025-D-IEC-1, Rev. 0
P r i n c i p l e t e c h n i c a l turbine data of the N O R D E X N117 N C V :
Main data
Type
Rotor diameter
Power regulation
Rated power
Hub height
Rated rotational speed
Operating range rotational speed
Cut-in wind speed
Rated wind speed
Cut-out-wind speed (10 min mean;
Extreme wind speed (50-year10 min mean)
Annual average wind speed
Design life time
Normal climate (NCV):
IEC 61400-1, c l a s s
Horizontal axis wind turbine with
variable rotor speed
117 m
Independent electromechanical pitch
system for each blade
2400 kW
120 m, 141 m '
11.8 Tpm
7 5 . 13.2 rpm
4 m/s
^|İ|Ş:
10 m/s, ^
20 m/s
37 5 m/s
ìgŝ
-
*
^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^
^ttlllllŝ
7.5nVs
20 years
111 with turbulence categor y A
- 1 0 C ^ 4 0 C (O peration)
-20 C - +50 C (Survival)
+ 1 5 C (Annual average),
. *
air density 1 225 kg/m
D
0
o
o
0
3
Nacelle
Manufacturer
Drawing No
NORDEX Energy GmbH
01200-1025911, RevO
Rotor
Cone angle
Tilt
Blade pitch angle
Orientation
-3 5
5.0
Variable
Upwind
Design
Designation
Material
Blade length
Number of Blades
Drawing No.
NORDEX Energy GmbH
NR58 5
Carbon and Glass fibre reinforced epoxy
57.3 m
Blade NR58.5
0
o
3
^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^
02010-1035058
^
^
0
02010-1035063
Pitch System
bearing
—V
^^^^^B
Design
Type
NORDEX Energy GmbH
Electro-mechanical, independent for each
blade
Type
Manufacturer
Designation/ldent No.
Main drawing No.
Ball bearing slewing ring
Liebherr-Werk Biberach GmbH
90025495
KUD378VJ802-900 Rev. 0 4
#
Annex to the Design Evaluati on Conformi ty Statement
No. 44 220 12544025-D-IEC-1, Rev. 0
WSSĚĒI
alternative:
Manufacturer
DesignationZ/fdent No
Main drawing N o.
Rothe Erde GmbH, Rotek
82944910
092.50.2410.100.48.1421 Rev. D
Pitch dri ve
Type
Manufacturer
DesignationGear ratio
Main drawing N o.
Sectional drawing N o.
3-stage planetary gearbox
G.H. Schàfer Getriebe GmbH
GP3-360-219.5-R-MF215/265
219.5
TN-1000190-MB Rev. d
TN-1000190-ET Rev b
Hub
Design
Type
Material
Drawing No.
NORDEX Energy GmbH
Cast
EN-GJS-400-18U-LT
02020-1032737 Rev. 0. .
Main shaft
Design
Type
Material
Material (alternative)
Drawing No.
NORDEX Energy GmbH
Non-weided forged
42CrMo4
34CrNiMo6
02030-1032734 Rev. 3
Main beari ng
Type
Manufacturer
Designation
Drawing N o.
Spherical roller bearing
SKF GmbH
230/850-CA/C2HW33
230/850 CA/C2HW 33 Rev 2
alternative:
Manufacturer
Designation
Drawing N o.
SchaffJer Technologies GmbH Ã Co KG
230/850-B-MB-R330-430-H50V
230/850-B-MB-R330-430-H50V.
dated 2012-03-06 ĩ į
alternative:
Manufacturer
Designation
Drawing No.:
NTN Wälzlager G mbH
230-850BV3S30
10-11823 dated 2010-12-10
Main beari ng housi ng
Design
Type
Material
Drawing No.
NORDEX Energy G mbH
Cast
EN-GJS-400-18U-LT
02041-1021397 Rev. 3
Main gearbox
Type
Manufacturer
Designation
Ratio
Planetary helical gearbox
Bosch Rexroth AG
GPV 535.0 D 10
98.24 (50Hz)
118.36 (60Hz)
Schäffler, NSK (except bearing A1 on rotor
side)
Bearing manufacturer
1
..^
Annex to the Design Evaluation Conformity Statement
No. 44 220 12544025-D-IEC-1, Rev. 0
TļĵVNŌRD
Main gearbox
elastic foundation
Type
Manufacturer
Designation
Drawing N o.
Elastomer bearing
ESM GmbH
ĮJB99 012
UB99/012, dated 2000-01-30
Rotor brakes
Type
No of cailipers
Position
Manufacturer
Designation
Drawing-No.
Hydraulic braking system
1
High speed shaft of mam gearbox
Svendborg Brakes
BSAK 3000-MS40S-110
590-0217-8XX Rev B
alternative.
Manufacturer
Designation
Drawing N o.
Stromag France BCHM90-02
RD040022 Rev E
alternative:
Manufacturer
Designation
Drawing N o
Pintsch Bubenzer GmbH
SFRA12 :
00162013 00007 Rev B
Gmbr^^^^^É
Rotor lock
Design
Type
Material
Drawing N o.
NORDEX Energy
Bolt with locking disc
S355 J2G3 (disc), 30CrN iMo8V (bolt)
590-0279-804, Rev 0
02160-1023112 Rev 7
Generator coupling
Manufacturer
Designation
Main drawing N o.
KTR Kupplungstechnik GmbH
RADEX-N 220 N AN A 4 spez
M436850 Rev 10
M43849 Rev 9
Main frame
alternative:
Manufacturer
Designation
Main drawing N o.
CENTA Antriebe Kirschey GmbH
Centahnk CL-36s-35s-SS MS-40
019-62884-000-000 Rev E
alternative:
Manufacturer
Designation
Main drawing N o.
CENTA Antriebe Kirschey GmbH
Centalink CL-28s MS40
019-62654-000-000 Rev F
alternative:
Manufacturer
Designation
Main drawing N o.
Wmergy
Arpex ARV-6 KRZK 490-6
V06-0490-1020 Rev E
Design
NORDEX Energy GmbH
Page 3 of 5
BA51 -10
Annex to the Desi gn Evaluation Conformity Statement
No. 44 220 12544025-D-IEC-1, Rev. 0
WĨSkĒ Ï
Type
Materia!
Drawing N o
Cast
EN-GJS-400-18U-LT
02080-1023846 Rev. 12
Generator frame
Design
Type
Material
Drawing N o.
NORDEX Energy GmbH
Welded part
S235JR, S355JR, S355J2G3-Z25
02090-1032870 Rev 2 ^
Yaw system
Type
Active with yaw drives, hydraulic brakes
and yaw bearing, slewing ring
Yaw dri ve/gear
Type
Manufacturer
Designation
Ratio
Main drawing N o
Sectional drawing N o.
4-stage planetary gearbox
C.H. Schafer Getnebe GmbH
GP4-490V-1224-R-VU-MF265
1224
TN-1000114-MB Rev. j
TN-1000114Rev f
Yaw beari ng
Type
Manufacturer
Designation
Sectional drawing N o.
Ball bearing slewing ring
Liebherr-Werk Biberach GmbH
KUD 708 VA 802-000
KUD708VA802-000 Rev. 5
alternative:
Manufacturer
Designation:
Sectional drawing N o
Rothe Erde GmbH.. XREB, Rotek
36103860
.
061 60.2691.102.48 1501 Rev. D
Type
Manufacturer
Designation
Drawing N o.
Active hydraulic brake
Svendborg Brakes A/S
BSAB 90-S-500590-0580-801 Rev. - dated 2007-05-10
alternative:
Type
Manufacturer
Designation
Drawing N o.
Active hydraulic brake
Stromag W E B GmbH
CB90A
381-01017. Rev A.
Yaw brake di sc
Design
Type
Material
Material (alternative)
Drawing N o.
NORDEX Energy GmbH
Cast part
EN-GJS-400-18-LT
S 235 JR
02150-1009378 Rev. 5
Generator
Manufacturer
Designation
Winergy
JFWD-560MR-06A (50/60 Hz)
Yaw brake
.-\-
Annex to the Design Evaluation Conformity Statement
TįļVMQRD
No. 44 220 12544025-D-IEC-1, Rev. 0
Converter
Tower
Hub Height 120m
Designation
DAKAA 6330-6U (50 Hz)
Rated Power
Rated speed
Isolation class
Degree of protection
2500 kW
Manufacturer
Designation
Woodward SEG
CW2500ND21.4 (50Hz)
alternative.
Manufacturer
Designation
Woodward SEG "
CW2500ND21 2+3 (50/60 Hz)
1160 rpm (50 HzJ/1392 rpm (60 Hz)
F
Foundation Specification
tubular steel tower with embedded anchor cage
in the foundation
6
116.85 m ;
01400-1037668 Rev 0 (TiT)
01400-1037668 Rev 0 (TIT)
K0822J)38274^EN Rev. 00
Design
Precast concrete tower with steel sections
No. of sections
Length
Drawing No.
23
136.80 m
01400-1040515 Rev 1 (Steel part)
N 0 2 J ) 0 1 X X X Rev 0 (Concrete part)
N 0 2 J ) 0 5 ^ X X „ R S c h a í p l a n Rev 0 (foundation)
N 0 2 J ) 0 5 J C X J . S c h a l p ! a n Rev 0 (foundation)
Design
No. of sections
Length
Drawing No
Tower
Hub Height 141m
(incl. Foundation)
-
-
-
-
Control and
safety system
NORDEX Energy G mbH
K0817J)20181JĴE Rev 08
K0801J)37402J3E, Rev. 0-1
22
Manufacturer
Document No.
Software-Revision
End of Annex
TUV N ORD CERT GmbH
Certification Body for
Wind Turbines
(( DAkkS
Deutsche
Akkreditierungsstelle
D-ZE-12007-01-02
Di.-lng L Sitzki
Langemarukstralie 20 * 45141 Essen » email: [email protected]
m
Essen, 29 June 2012