Plasti-Tech Piping Systems

Transcription

Plasti-Tech provides world class industrial piping systems and piping
related products to the Building, Civil, Mining and Water-works
industries of Southern and Sub-Saharan Africa. We specialise in
HDPE (High Density Polyethylene) PE100 and PP (Polypropylene)
PP-R piping systems and welding products, but always focus on
providing a comprehensive solution for all related pipe products.
We are the sole distributors of German-manufactured products from
Hürner welding machines, Bänninger fittings to HSK extruders and
wedge welders, ensuring quality of an international standard.
We are affiliated with IFPA (The Installation and Fabrication Plastics
Pipe Association) and SAPPMA (The Southern African Plastic Pipe
Manufacturing Association) and deal with only quality-approved
local manufacturers to ensure client specifications are met
with superior products.
Plasti-Tech Piping Systems was founded in 2011 by managing
member Bradley Chamont. With over a decade in experience and
networks in the plastic industry, Bradley has grown Plasti-Tech into
a thriving business with a team that has a combined total of sixty
years of experience in the industrial thermoplastic piping industry.
We understand our customers needs and seek to provide a one-stop
solution for all piping products. The combination of our knowledge,
skills and passion, coupled with the guarantee of quality products,
has made Plasti-Tech a preferred supplier in the market.
1
NOTES:
2
INDEX
Part
3
Section Name
Page
1
Technical Information: PE100 Moulded Butt-weld Fittings
4
2
HDPE PE100 Pipes SANS/ ISO 4427, SABS, SAPPMA
5-6
3
PE100 Moulded Butt-weld Fittings
7 - 12
4
PE100 Moulded Union Butt-weld Fittings
13 - 14
5
PE100 Electrofusion Fittings
15 - 18
6
PE100 Fabricated Pipe Fittings SANS/ ISO 4427-3
19 - 22
7
Galvanized Flanges
23 - 25
8
Valves
26 - 36
9
Technical Information: PP Pipes and Fittings
37
10
PP Pipes
38
11
PP Socket-weld Fittings
39 - 42
12
PP Butt-weld Fittings
43 - 47
13
PP/ Steel Insert Flanges
48 - 49
14
PP Valves
50 - 52
15
PP Cam Lock Couplings
53 - 55
16
Semi-Finished Thermoplastic Products
56 - 59
17
Hurner Welding Technology
60 - 79
18
HSK Welding Technology
80 - 86
TECHNICAL INFORMATION: PE 100 MOULDED BUTT-WELD FITTINGS
PE-Material:
Chemical Resistance:
The employed PE-material complies with the requirements of :
• EN 1555 Plastic Pipe Systems for Gas Supply.
• EN 12202 Plastic Pipe Systems for Drinking Water supply.
• The PE-materials are classified under the minimum
long-time strengths (MRS) PE 100.
For detailed information see DIN 8075, supplementary
sheet 1 and DIN 8078, supplementary sheet 1.
Quality / Certification / DVGW Permission
BR Fittings undergo permanent quality controls that are part
of our comprehensive, DIN EN ISO 9001 cerfified Quality
Management System.
Technical Data:
Property
Test
procedure
Unit
Density
ISO 1183
kg/m3
≥930
Melt-flow
index MFI 190/5
ISO 1133
g/10
min
0,2 - 0,9
DIN
mm/m.k
0,13
Working Pressure:
Black
The allowed working pressures are defined according to
DVGW Directive VP 608.
Longitudinal
expansion
coefficient
Colour
PE 100
Geometric Properties and Nominal Pressures:
Outside diameter and wall thickness according to EN 1555* and
EN 12201, respectively DIN 16963 and DIN 16962.
Annotations to:
• Outside diameter/wall thickness ratio SDR with nominal
pressure PN
* EN 1555 request a special wall thickness of 3,0 for fittings
d = 25 mm SDR 11.
Material
SDR
Outside Diameter
Wall Thickness
Ratio
PN SF 1,25
Nominal
Pressure
PE 100
SDR
11
16 bar
PE100
SDR
17
10 bar
The fittings comply with the requirements under EN 1555-3
and EN 12201-3, respectively
DIN 16963 and GW 335-B2.
The DVGW permissions according to VP 607is avalible.
Component parts according to GW 335-B2 (draft).
Identification of the fittings:
Manufacturer
BR
Outside diameter of the tube to be connected
110
Material Classification
PE 100
SDR
SDR 11
Manufacturing date
1/04
Orders:
In each order, please indicate in addition to the part also its
dimensions and stock number. Example: PE 100: Elbow 90°,
d 110, 25.10.01.103, SDR 11
Welding:
* Nominal wall thickness in the dimensional tables are given in SDR
17. The actual wall thickness of the fittings complies with SDR 17,6
and SDR 17.
This table does not apply to component part combination of
max. 10 bar (e. g. flanged joints, screwed connect unions).
For electro fusion welding and butt-welding DVS instruction
sheet 2207, part 1 applies to PE. BR-fittings made of PE 100 can
be welded in the MFR-range (0,2 - 0,9) g/10min. with all tubes
in conformity with the standards EN 1555 and EN 12201. With
the MRF-value being outside the MFR-range above indicated,
weldability according to DVS 2203-4 has to be established.
For gas applies: maximum work pressure is not similar to nominal
pressure.
See DVGW - Direction GW 335-B 2 or the Regulations of the
respective countries.
4
HDPE PE100 PIPES SANS/ISO 4427, SABS, SAPPMA
HDPE PE100 Pipes
Stock-Nr. PE100P
PE100 (8 MPa) ISO 4427
PN 4
PN 5
PN 6.3
PN 8
PN 10
Standard Dimension Ratio
SDR 41
SDR 33
SDR 26
SDR 21
SDR 17
OD
MIN
AVE
MAX
AVE
WALL
THK
MASS
AVE
WALL
THK
MASS
AVE
WALL
THK
MASS
AVE
WALL
THK
MASS
AVE
WALL
THK
MASS
mm
mm
mm
mm
kg/m
mm
kg/m
mm
kg/m
mm
kg/m
mm
kg/m
16
16.15
16.3
20
20.15
20.3
25
25.15
25.3
32
32.15
32.3
2
0.194
40
40.2
40.4
50
50.2
50.4
0.311
2
0.246
2.4
0.294
2.4
0.372
3
0.453
63
63.2
63.4
2.5
0.492
3
0.578
3.8
0.721
75
75.25
75.5
2.9
0.673
3.6
0.827
4.5
1.018
90
90.3
90.6
3.5
0.977
4.3
1.186
5.4
1.463
110
110.35
110.7
4.2
1.434
5.3
1.78
6.6
2.177
125
125.4
125.8
4.8
1.847
6
2.275
7.4
2.777
140
140.45
140.9
5.4
2.331
6.7
2.849
8.3
3.487
160
160.5
161
6.2
3.057
7.7
3.737
9.5
4.551
180
180.55
181.1
6.9
3.806
8.6
4.696
10.7
5.756
200
200.6
201.2
7.7
4.721
9.6
5.818
11.9
7.103
225
225.7
226.4
8.6
5.932
10.8
7.353
13.4
9.009
250
250.75
251.5
9.6
7.35
11.9
8.997
14.8
11.04
280
280.85
281.7
10.7
9.167
13.4
11.358
16.6
13.87
315
315.95
316.9
7.7
7.55
9.7
9.43
12.1
11.678
15
14.273
18.7
17.565
355
356.1
357.2
8.7
9.605
10.9
11.927
13.6
14.76
16.9
18.123
21.1
22.356
400
401.2
402.4
9.8
12.175
12.3
15.188
15.3
18.716
19.1
23.109
23.7
28.253
450
451.35
452.7
11
15.352
13.8
19.128
17.2
23.664
21.5
29.224
26.7
35.795
500
501.5
503
12.3
19.113
15.3
23.591
19.1
29.191
23.9
36.056
29.7
44.228
560
561.7
563.4
13.7
23.8
17.2
29.691
21.4
36.591
26.7
45.127
33.2
55.407
630
631.9
633.8
15.4
30.109
19.3
37.455
24.1
46.364
30
57.006
37.4
70.175
Note:
Prices available on request.
5
2
HDPE PE100 PIPES SANS/ISO 4427, SABS, SAPPMA
HDPE PE100 Pipes
Stock-Nr. PE100P
PE100 (8 MPa) ISO 4427
PN 12.5
PN 16
PN 20
PN 25
PN 34
Standard Dimension Ratio
SDR 13.6
SDR 11
SDR 9
SDR 7.4
SDR 6
OD
MIN
AVE
MAX
AVE
WALL
THK
MASS
AVE
WALL
THK
MASS
AVE
WALL
THK
MASS
AVE
WALL
THK
MASS
AVE
WALL
THK
MASS
mm
mm
mm
mm
kg/m
mm
kg/m
mm
kg/m
mm
kg/m
mm
kg/m
2
0.091
2.3
0.103
3
0.125
2
0.116
2.3
0.133
3
0.163
3.4
0.181
16
16.15
16.3
20
20.15
20.3
25
25.15
25.3
2
0.149
2.3
0.17
3
0.211
3.5
0.242
4.2
0.275
32
32.15
32.3
2.4
0.231
3
0.279
3.6
0.328
4.4
0.388
5.4
0.457
40
40.2
40.4
3
0.361
3.7
0.431
4.5
0.511
5.5
0.605
6.7
0.707
50
50.2
50.4
3.7
0.55
4.6
0.668
5.6
0.792
6.9
0.943
8.3
1.096
63
63.2
63.4
4.7
0.876
5.8
1.056
7.1
1.265
8.6
1.482
10.5
1.741
75
75.25
75.5
5.6
1.241
6.8
1.475
8.4
1.777
10.3
2.111
12.5
2.465
90
90.3
90.6
6.7
1.778
8.2
2.137
10.1
2.563
12.3
3.024
15
3.551
110
110.35
110.7
8.1
2.634
10
3.169
12.3
3.809
15.1
4.532
18.3
5.289
125
125.4
125.8
9.2
3.394
11.4
4.111
14
4.926
17.1
5.832
20.8
6.822
140
140.45
140.9
10.3
4.25
12.7
5.124
15.7
6.171
19.2
7.326
23.3
8.563
160
160.5
161
11.8
5.547
14.6
6.725
17.9
8.036
21.9
9.535
26.6
11.166
180
180.55
181.1
13.3
7.041
16.4
8.5
20.1
10.167
24.6
12.055
29.9
14.113
200
200.6
201.2
14.7
8.635
18.2
10.482
22.4
12.572
27.4
14.913
33.2
17.424
225
225.7
226.4
16.6
10.966
20.5
13.268
25.2
15.913
30.8
18.849
37.4
22.069
250
250.75
251.5
18.4
13.508
22.7
16.317
27.9
19.557
34.2
23.268
41.5
27.207
280
280.85
281.7
20.6
16.925
25.4
20.457
31.3
24.584
38.3
29.176
46.5
34.136
315
315.95
316.9
23.2
21.45
28.6
25.895
35.2
31.099
43.1
36.933
52.3
43.195
355
356.1
357.2
26.1
27.197
32.2
32.873
39.7
39.499
48.5
46.83
59
54.878
400
401.2
402.4
29.4
34.488
36.3
41.734
44.7
50.103
54.7
59.479
450
451.35
452.7
33.1
43.685
40.9
52.846
50.3
63.437
61.5
75.242
500
501.5
503
36.8
53.904
45.4
65.209
55.8
78.17
560
561.7
563.4
41.2
67.628
50.8
81.691
62.5
98.076
630
631.9
633.8
46.3
85.479
57.2
103.504
70.3
124.106
6
SUMMARY: PE100 MOULDED BUTT-WELD FITTINGS
Elbow 90°
25. 10. 01. 063/103
Page: 8
7
Elbow 45°
25. 15. 01. 063/103
Page: 8
Elbow 30°
25. 14. 01. 063/103
Page: 9
Tee 90°
25. 20. 01. 063/103
Tee 90° Red.
25. 20. 01. 063/103
Tee 45°
25. 25. 01. 063/103
Page: 9
Page: 10
Page: 10
End Cap
25. 96. 01. 063/103
Stub
25. 80. 01. 063/103
Page: 11
Page: 11
Concentric Reducer
25. 91. 01. 063/103
Page: 12
PE 100 MOULDED BUTT-WELD FITTINGS
Elbows 45°
Elbows 90°
Stock-Nr. 25. 15. 01. 063 SDR 17
Stock-Nr. 25. 15. 01. 103 SDR 11
Stock-Nr. 25. 10. 01. 063 SDR 17
Stock-Nr. 25. 10. 01. 103 SDR 11
R/c
R/c
SDR 11
d
25
26.97
25
11.63
32
28.32
32
20.00
40
38.13
d
SDR 17
40
30.23
50
55.34
63
89.29
89.75
75
155.31
144.15
90
207.86
196.17
110
347.36
306.44
125
471.05
480.81
140
704.48
684.48
160
713.31
830.03
180
1056.02
1421.97
200
1412.67
1616.34
225
1685.63
2172.48
250
2514.26
2880.68
280
3248.03
3922.28
315
4012.02
4988.99
355
6483.96
9637.84
400
9628.76
13307.84
450
12148.13
17306.84
500
20338.17
21326.76
SDR 17
50
SDR 11
59.99
63
323.64
88.35
75
130.67
132.53
90
230.64
220.41
110
278.07
307.37
125
384.56
387.35
140
498.48
571.95
160
579.39
727.26
180
942.56
1170.41
200
1169.01
1440.57
225
1443.36
1840.47
250
1746.54
2306.40
280
2233.86
2966.70
315
2887.19
3806.96
355
6.835.97
8582.51
400
9180.96
11279.04
450
10692.21
15331.98
500
15111.57
17709.53
8
Elbows 30°
Tee's 90°
Stock-Nr. 25. 14. 01. 063 SDR 17
Stock-Nr. 25. 14. 01. 103 SDR 11
Stock-Nr. 25. 20. 01. 063 SDR 17
Stock-Nr. 25. 20. 01. 103 SDR 11
R/c
R/c
9
d
SDR 17
SDR 11
d
SDR 17
SDR 11
75
177.63
148.34
25
27.44
35.34
90
221.81
215.30
32
110
285.98
314.81
40
50.22
63.71
125
448.26
525.45
50
140
581.25
570.56
63
286.44
165.08
75
209.72
218.09
160
644.49
720.75
180
915.59
1041.14
90
303.18
273.42
416.18
418.97
200
1000.68
1299.68
110
225
1269.92
1603.32
125
572.42
640.31
140
805.85
929.54
160
981.15
1080.66
180
1365.71
1728.87
200
1674.00
2123.19
225
2141.33
2753.27
250
4171.52
6328.65
280
9997.97
11735.67
315
9087.50
9826.38
355
14315.49
19141.26
400
25337.39
33828.75
450
32059.89
35945.90
500
36138.87
40989.75
Tee's 90° Red.
Stock-Nr. 25. 20. 01. 063 SDR 17
Stock-Nr. 25. 20. 01. 103 SDR 11
Tee's 90° Red. (Continued)
Stock-Nr. 25. 20. 01. 063 SDR 17
Stock-Nr. 25. 20. 01. 103 SDR 11
R/c
d-d
SD 17
63-32
R/c
SDR 11
d-d
SD 17
SDR 11
110.67
200-90
1476.38
1877.67
110-63
409.67
421.29
200-110
1487.54
1898.13
110-90
444.08
430.13
200-125
1502.42
1921.85
125-63
537.08
536.61
200-160
1550.78
1986.48
125-75
570.56
564.98
225-63
1941.84
2462.64
125-90
586.83
585.44
225-75
2014.38
2413.35
125-110
584.97
627.75
225-90
2001.36
2514.72
140-63
803.99
860.25
225-110
1959.05
2447.30
140-75
831.42
876.06
225-125
2087.39
2516.12
140-90
831.42
868.62
225-140
2109.71
2573.78
140-110
841.65
883.04
225-160
2024.61
2472.87
160-63
890.94
1051.83
315-250
POA
POA
160-75
818.87
1066.71
315-280
POA
POA
160-90
910.94
1073.69
355-250
POA
POA
160-110
935.12
1142.04
355-280
POA
POA
180-75
1410.81
1566.59
355-315
POA
POA
180-90
1415.00
1616.34
400-280
POA
POA
180-110
1404.30
1634.01
400-315
POA
POA
180-125
1409.88
1587.51
400-355
POA
POA
180-140
1488.93
1709.81
450-400
POA
POA
180-160
1454.99
1822.34
500-400
POA
POA
200-63
1466.61
1852.10
500-450
POA
POA
200-75
1466.15
1861.86
Tee's 45°
Stock-Nr. 25. 25. 01. 063 SDR 17
Stock-Nr. 25. 25. 01. 103 SDR 11
R/c
d
SDR 17
SDR 11
40
33.02
58.59
50
109.28
102.30
63
163.68
192.05
75
312.95
253.43
90
657.98
451.05
110
657.98
599.39
125
1106.70
1206.21
160
1829.78
1923.24
180
2391.96
2497.52
200
2797.91
3110.85
225
4049.22
4297.07
10
End Caps
Stubs
Stock-Nr. 25. 96. 01. 063 SDR 17
Stock-Nr. 25. 96. 01. 103 SDR 11
Stock-Nr. 25. 80. 01. 063 SDR 17
Stock-Nr. 25. 80. 01. 103 SDR 11
R/c
d
SDR 17
SDR 11
d
25
20.93
25
42.78
32
18.60
32
58.13
40
24.18
40
46.04
50
11
R/c
SDR 17
SDR 11
33.02
50
63
243.66
42.78
63
183.68
96.72
75
75.80
75.33
75
138.11
127.88
90
86.49
93.00
90
169.26
159.50
81.38
110
112.53
162.29
110
200.88
232.04
125
200.42
234.83
125
247.38
330.62
140
227.85
318.53
140
318.99
451.05
160
299.00
432.45
160
420.36
524.99
180
393.39
659.37
180
457.10
611.94
200
545.45
854.21
200
685.88
933.72
225
692.39
1090.43
225
707.73
1000.68
250
2254.79
1505.21
250
1009.05
1435.46
280
1437.78
1701.44
280
1265.27
1691.21
315
1772.58
2412.89
315
1759.56
2479.85
355
2770.47
3461.46
355
2996.00
4010.63
400
3438.68
4426.80
400
4080.84
4942.95
450
8010.90
9736.64
500
8976.83
11393.90
560
11738.93
14501.03
630
13119.98
16227.57
Concentric Reducers (Continued)
Concentric Reducers
Stock-Nr. 25. 91. 03. 063 SDR 17
Stock-Nr. 25. 91. 03. 103 SDR 11
Stock-Nr. 25. 91. 03. 063 SDR 17
Stock-Nr. 25. 91. 03. 103 SDR 11
R/c
R/c
SDR 11
d-d
SDR 17
SDR 11
32 - 25
30.23
200 - 125
857.00
821.66
40 - 20
114.86
200 - 160
648.21
825.38
40 - 25
114.86
225 - 110
1089.50
891.41
40 - 32
114.86
225 - 160
687.27
982.55
50 - 25
122.30
225 - 180
820.26
1053.23
50 - 32
41.39
250 - 160
1608.90
1322.46
50 - 40
46.04
250 - 180
1412.21
1166.22
63 - 32
68.36
250 - 200
1510.79
1460.57
63 - 40
84.17
250 - 225
1713.99
1601.93
63 - 50
71.61
280 - 180
2178.06
1899.53
279.00
280 - 200
2178.06
2080.88
279.00
280 - 225
2421.72
2259.90
280 -250
2371.97
2680.73
d-d
SDR 17
75 - 50
75 - 63
279.00
90 - 50
102.77
136.71
90 - 63
142.76
139.04
315 - 225
2911.83
2793.72
2945.78
2770.47
90 - 75
141.36
152.06
315 - 250
110 - 63
161.36
156.71
315 - 280
3323.36
2881.61
3593.99
3611.66
110 - 75
179.03
209.72
355 - 250
110 - 90
180.42
230.64
355 - 280
3940.88
3885.54
4319.39
3984.12
125 - 63
213.44
210.65
355 - 315
125 - 75
243.66
240.41
400 - 280
4832.28
4759.74
5168.01
5141.51
5632.55
5559.54
125 - 90
239.01
230.18
400 - 315
125 - 110
201.81
272.96
400 - 355
140 - 75
310.16
331.55
140 - 90
276.21
370.61
140 - 110
370.14
404.55
140 - 125
346.43
462.68
160 - 90
371.54
458.03
160 - 110
301.79
458.03
160 - 125
372.00
494.30
160 - 140
434.31
521.27
180 - 125
435.71
620.31
180 - 160
715.17
718.89
12
SUMMARY: PE 100 MOULDED UNION BUTT-WELD FITTINGS
13
Union
25. 51. 01. 103
Male Adaptor
25. 91. 07. 103
Page: 14
Page: 14
Female Adaptor
Stainless Steel
25. 54. 02. 103
Male Adaptor
Stainless Steel
25. 54. 07. 103
Page: 14
Page: 14
PE 100 UNION MOULDED BUTT-WELD FITTINGS
Unions
Stock-Nr. 25. 51. 01. 103 SDR 11
d
R/c
25
187.86
32
241.80
40
314.34
50
341.21
63
392.00
Female Adaptors Stainless Steel
Stock-Nr. 25. 54. 02. 103 SDR 11
Male Adaptors (SDR 11 operating
pressure 8 bar for a water
temperature of 20°C)
Stock-Nr. 25. 91. 07. 103
d
R/c
25 - ½
16.74
25 - ¾
17.95
32 - ¾
18.60
32 - 1
25.58
40 - 1
31.06
40 - 1¼
32.42
50- 1¼
37.20
50 - 11¼
37.20
63 - 11¼
49.76
63 - 2
92.07
Male Adaptors Stainless Steel
Stock-Nr. 25. 54. 07. 103 SDR 11
d
R/c
d
R/c
25 - ¾
314.34
25 - ¾
319.92
32 - 1
401.76
32 - 1
435.71
40 - 1¼
493.83
40 - 1¼
535.22
50 - 1½
579.86
50 - 1½
638.91
63 - 2
866.76
63 - 2
952.78
75 - 2½
1244.81
75 - 2½
1429.41
90 - 3
1866.51
90 - 3
2192.94
110 - 4
2390.57
110 - 4
2738.85
14
SUMMARY: PE 100 ELECTROFUSION FITTINGS
Socket
39063/ 39103
Elbow 90°
31003
Elbow 45°
31503
Page: 16
Page: 16
Page: 16
Socket Red.
39003
Tee 90°
32003
Socket Female Adaptor MS
39203
Page: 17
Page: 17
Socket Male Adaptor MS
39703
Tapping Tee
32203
PE/ Steel Welding Adaptor
15103
Page: 17
Page: 18
Ball Valve
35303
Pipe Support Clip
65. 00. 14
65. 00. 15
Page: 17
Page: 18
15
Page: 18
Page: 18
PE 100 ELECTROFUSION FITTINGS
Sockets
Elbows 90°
Stock-Nr. 39063 SDR 17
R/c
d
SDR 17
SDR 11
d
R/c
25
174.84
20
65.57
32
181.82
25
71.61
40
219.02
32
77.19
50
272.03
40
83.70
63
312.95
50
125.55
75
467.33
63
131.13
90
551.03
75
185.07
110
799.80
90
245.06
125
1102.05
110
263.19
292.95
160
2330.58
125
365.96
405.95
180
3915.30
140
430.13
478.02
200
POA
160
484.07
538.01
180
725.87
806.31
200
860.25
955.58
225
1194.59
1314.56
250
1740.03
2091.11
280
2031.59
2509.14
315
2210.15
2927.64
355
4779.74
5377.26
400
5676.26
6273.32
450
8364.42
13143.23
500
9260.48
15145.52
560
15235.26
27344.79
630
19472.81
40050.45
710
POA
POA
800
POA
POA
900
POA
POA
1000
POA
POA
Elbows 45°
d
R/c
32
181.82
40
219.02
50
272.03
63
312.95
75
497.33
90
551.03
110
800.27
125
1102.05
160
2330.58
180
4053.41
200
POA
Technical Description
The fittings are provided with a barcode and can be welded by any
modern welding machine fitted with a barcode reading system.
With elder machines the welding dates have to be put in manually.
• All fittings are provided with a welding control indicator.
16
Sockets Red.
Tee's 90°
d-d
R/c
d
R/c
25 - 20
124.16
25
188.33
32 - 20
124.16
32
188.33
32 - 25
124.16
40
219.02
40 - 32
167.87
50
275.75
50 - 32
235.29
63
315.74
50 - 40
235.29
75
433.85
63 - 32
268.77
90
621.71
63 - 40
268.77
110
813.29
63 - 50
268.77
125
1062.06
75 - 63
504.06
160
2682.12
90 - 50
504.06
180
4092.93
90 - 63
504.06
200
POA
110 - 63
655.19
110 - 90
655.19
125 - 63
840.26
125 - 90
840.26
125 -110
840.26
160 - 90
1242.95
160 - 110
1242.95
160 - 125
1242.95
Sockets Female Adaptor MS
Stock-Nr. 39203
17
d
R/c
20 - ½
274.35
25 - ¾
274.35
32 - 1
365.49
40 - 1¼
502.67
50 - 1½
609.15
63 - 2
730.52
75 -2½
1278.75
90 - 3
1583.33
110 - 4
1826.99
Sockets Male Adaptor MS
Stock-Nr. 39703
d
R/c
20 - ½
274.35
25 - ¾
274.35
32 - 1
365.49
40 - 1¼
502.67
50 - 1½
609.15
63 - 2
730.52
75 -2½
1278.75
90 - 3
1583.33
110 - 4
1826.99
Tapping Tee's
PE/Steel Welding Adaptors
Stock-Nr. 32203
Stock-Nr. 15103 SDR11
d-d
R/c
d
R/c
90 - 32
POA
25 x ¾
491.51
90 - 63
POA
32 x 1
497.09
110 - 32
POA
40 x 1¼
593.81
110 - 63
POA
50 x 1½
635.19
125 - 32
POA
63 x 2
690.53
125 - 63
POA
75 x 2½
1242.95
160 - 32
POA
90 x 3
1740.03
160 - 63
POA
110 x 4
3287.09
125 x 4
4143.15
140 x 5
4530.03
160 x 6
5800.41
180 x 6
6076.62
200 x 8
7430.24
225 x 8
7871.99
Ball Valves PN10
Stock-Nr. 35303 SDR11
d
R/c
63
4923.42
75
7478.60
90
9197.70
110
10882.86
125
10975.86
160
19693.68
180
19693.68
Pipe Support Clips
Stock-Nr. 65.00.14
Stock-Nr. 65.00.15
d
R/c
20
8.73
25
10.23
32
11.63
40
24.65
50
30.23
63
38.13
75
60.92
90
82.77
110
97.19
125
134.85
140
155.31
160
179.49
18
SUMMARY: PE100 FABRICATED PIPE FITTINGS SANS/ ISO 4427-3
19
Segmented Bend 90°
PEFAB
Segmented Bend 45°
PEFAB
Seamless Bend
SMLS
Page: 20
Page: 20
Page: 21
Tee 90°
PEFAB
Machined Concentric Reducer
PEFAB
Machined Stub
PEFAB
Page: 21
Page: 22
Page: 22
PE100 FABRICATED PIPE FITTINGS SANS/ ISO 4427-3
Segmented Bends 90°
Segmented Bends 45°
Stock-Nr. PEFAB
Stock-Nr. PEFAB
R/c
R/c
d
SDR 17
SDR 11
d
SDR 17
SDR 11
90
POA
POA
90
POA
POA
110
POA
POA
110
POA
POA
125
POA
POA
125
POA
POA
140
POA
POA
140
POA
POA
160
POA
POA
160
POA
POA
180
POA
POA
180
POA
POA
200
POA
POA
200
POA
POA
225
POA
POA
225
POA
POA
250
POA
POA
250
POA
POA
280
POA
POA
280
POA
POA
315
POA
POA
315
POA
POA
355
POA
POA
355
POA
POA
400
POA
POA
400
POA
POA
450
POA
POA
450
POA
POA
500
POA
POA
500
POA
POA
560
POA
POA
560
POA
POA
630
POA
POA
630
POA
POA
Technical Description
Pipe fittings such as segmented T-pieces, laterals and seamless bends can be manufactured from pipe in a wide variety
of sizes and pressure classes but mostly from 90mm OD upwards and Class 10, SDR 17 or higher. Permissible working
pressure is 50% of the class of pipe used to fabricate the fitting, eg. 1000 kPa produces a 500 kPa fabricated fitting.
20
Seamless Bends 45° and 90°
Tee's 90°
Stock-Nr. SMLS
Stock-Nr. PEFAB
R/c
21
R/c
d
SDR 17
SDR 11
d
SDR 17
SDR 11
90
POA
POA
90
POA
POA
110
POA
POA
110
POA
POA
125
POA
POA
125
POA
POA
POA
POA
140
POA
POA
140
160
POA
POA
160
POA
POA
POA
POA
180
POA
POA
180
200
POA
POA
200
POA
POA
POA
POA
225
POA
POA
225
250
POA
POA
250
POA
POA
POA
POA
280
POA
POA
280
315
POA
POA
315
POA
POA
POA
POA
355
POA
POA
355
400
POA
POA
400
POA
POA
POA
POA
450
POA
POA
450
500
POA
POA
500
POA
POA
POA
POA
POA
POA
560
POA
POA
560
630
POA
POA
630
Machined Concentric Reducers
Stock-Nr. PEFAB
Machined Stubs
Stock-Nr. PEFAB
R/c
R/c
d-d
SDR 33-7.4
d
SDR 33-7.4
40-32/25
59.37
32
19.94
50-40/32/25
60.24
40
19.94
63-50/40/32
63.48
50
19.94
75-63/50/40
66.78
63
20.42
90-75/63/50
69.92
75
24.04
110-90/75/63/50
86.95
90
27.53
125-110/90/75
94.37
110
35.39
140-125/110/90
129.35
125
40.52
160-140/125/110
148.58
140
51.25
180-160/140/125
166.03
160
65.03
200-180/160/140
201.00
180
67.22
225-200/180/160
235.97
200
80.48
250-225/200/180
297.13
225
86.10
280-250/225/200
367.06
250
117.13
315-280/250/225/2200
506.88
280
147.12
355-315/280/250/225
655.45
315
200.00
400-355/315/280/250
839.00
355
261.69
450-400/355/315/280
978.82
400
444.15
500-450/400/355/315
1125.13
450
511.57
560-500
1402.04
500
614.67
630-560
1577.08
560
943.82
710-630
3191.85
630
1407.80
800-710
3726.40
710
2637.14
900-800
4891.29
800
3641.77
1000-900
5821.35
900
4781.23
10000
5710.11
Note:
Machined eccentric reducers available on request.
22
SUMMARY: GALVANIZED FLANGES
23
Galvanized Flange
SANS/ISO 1123 1000/3
71.01
Galvanized Flange
SANS/ISO 1123 1600/3
71. 02
Galvanized Flange
BS 10 Table D
71. 03
Page: 24
Page: 24
Page: 25
GALVANIZED FLANGES
Galvanized Flanges
SANS 1123 1000/3
Stock-Nr. 071.01
Galvanized Flanges
SANS 1123 1600/3
Stock-Nr. 071.02
d
R/c
d
R/c
25
POA
25
POA
32
POA
32
POA
40
POA
40
POA
50
54.60
50
54.60
63
69.30
63
80.85
75
95.03
75
97.65
90
100.28
90
119.18
110
105.00
110
123.90
125
105.00
125
123.90
140
156.98
140
181.13
160
214.23
160
240.48
180
214.23
180
240.48
200
323.95
200
381.18
225
323.95
225
381.18
250
421.60
250
626.35
280
412.15
280
567.03
315
554.95
315
855.28
355
855.28
355
1145.53
400
988.08
400
1593.48
450
1340.93
450
2194.25
500
1585.65
500
2687.90
560
1990.98
560
3586.73
630
2892.43
630
4853.13
710
3164.40
710
4713.08
800
4398.40
800
6640.13
900
5659.33
1000
7464.93
24
GALVANIZED FLANGES
Galvanized Flanges
BS 10 Table D
Stock-Nr. 071.03
d
R/c
25
POA
32
POA
40
POA
50
24.53
63
40.23
75
44.65
90
66.73
110
79.98
125
78.03
140
144.75
160
166.83
180
166.83
200
213.95
225
213.95
250
402.85
280
367.53
315
541.23
355
868.50
400
979.40
450
1335.65
500
1791.23
560
2910.73
630
2284.25
710
28.78.55
Note:
ASA 150/ ANSI Galvanized Flanges available on request.
25
SUMMARY: VALVES
Butterfly Valve
BFV
Page: 28
Diaphragm Valve
DPV
Page: 28
Uni-Directional Knife Gate Valve
UKGV
Page: 29
Bi-Directional
Knife Gate Valve
BKGV
CL400 Forged Brass Ball Valve
BBV
Flanged Check Valve
FCV
Page: 29
Page: 30
Page: 30
Wafer Swing Check Valve
WSCV
Page: 31
Double Disc Wafer Swing Check Valve
DWSCV
Page: 31
Ball Check Valve
BCV
Page: 32
26
SUMMARY: VALVES
Gate Valve
GV
Page: 32
27
Wedge Gate Valve
WGV
Page: 33
Globe Valve
GBV
Page: 33
Strainer
STR
Brass Spring Check Valve
BSCV
Nylon Spring Check Valve
NSCV
Page: 34
Page: 34
Page: 35
Flange Adaptor
FA
Universal Coupling
UC
Flexible Rubber Bellow
FRB
Page: 35
Page: 36
Page:36
VALVES
Diaphragm Valves
Butterfly Valves PN16
Stock-Nr. DPV
Stock-Nr. BFV
dn
R/c
dn
R/c
50
POA
50
POA
65
POA
65
POA
80
POA
80
POA
100
POA
100
POA
125
POA
125
POA
150
POA
150
POA
200
POA
200
POA
250
POA
300
POA
350
POA
400
POA
450
POA
500
POA
600
POA
Description:
1. Suitable Temperature: BUNA-N(NBR)≤ 80°C; EPDM≤ 120°C; VITON≤ 150°C
2. Suitable Medium: Fresh Water, Sewage, Sea Water, Air, Vapour, Food,
Medicine, Oils, Acids, Alkalis, Salts. Etc.
Description:
1. Design and manufacture conform to BS5156
2. Flange dimensions conform to BS4504 PN10
3. Working pressure
DN50-DN100 1. 0 MPa
DN125 -150 0. 6 MPa
DN200 0. 35 MPa
Material List
Material List
Part
Material
Optional Materials
Part
Material
Body
Cast iron
Ductile Iron, Carbon steel, Stainless
steel
Body
GG25
Seat
Buna-N or EPDM
Neoprene Hypalon, Viton Food
Grade, EPDM, PTFE
Body Lined
Natural Rubber
Diaphragm
Natural Rubber
Disc
Ductile Iron
Aluminum Bronze, 316SS, 304SS,
Steel
Valve Clack
GG25
Bonnet
GG25
Shaft
SS410
304, 316 Stainless Steel, Monel
Stem
Stainless Steel
Key
Carbon Steel
None
Bush
Plastic
O-ring
Buna-N
None
Handwheel
GGG40
Bushing
Lubricated Bronze
Fiberglass Backed PTFE
Pin
Carbon Steel
v
Bolt
Stainless Steel
v
28
VALVES
Bi-Directional
Knife Gate Valves PN10
Uni-Directional
Knife Gate Valves PN10
Stock-Nr. BKGV
Stock-Nr. UKGV
dn
R/c
dn
R/c
50
POA
50
POA
65
POA
65
POA
80
POA
80
POA
100
POA
100
POA
125
POA
125
POA
150
POA
150
POA
200
POA
200
POA
250
POA
250
POA
300
POA
300
POA
350
POA
350
POA
400
POA
400
POA
450
POA
450
POA
500
POA
500
POA
600
POA
600
POA
700
POA
700
POA
POA
800
POA
800
Description:
1. Face to Face Non Standard
2. Testing: DIN3230
4. Working temperature: NBR ≤ 80°C, EPDM ≤ 120°C
Description:
1. Design as DIN3352, MSS-SP-81
2. Face to Face: DIN3202, MSS-SP-81
3. Testing: DIN3312
4. Working temperature: NBR ≤ 80°C, EPDM ≤ 120°C
Material List
Material List
Part
Material
Standard
Part
Material
Body
Cast Iron
SS304 / SS316
Seat Ring
NBR / EPDM
Gate
SS304 / SS316
SS304 / SS316
Body
GGG40 / SS
EPDM
Stem Nut
Brass
PTFE
Stem
2Cr13 / 304
Handwheel
GGG40
Bush
GGG40 / SS
Wedge
304 / 316
Seal
NBR
Packing
PTFE
v
Gland
GGG40 / SS
v
29
VALVES
CL400 Forged Brass Ball Valves
Flanged Check Valves
Stock-Nr. BBV
Stock-Nr. FCV
Inch
R/c
dn
R/c
1/4
POA
50
POA
3/8
POA
65
POA
1/2
POA
80
POA
3/4
POA
100
POA
1
POA
125
POA
1 1/4
POA
150
POA
1 1/2
POA
200
POA
2
POA
250
POA
2 1/2
POA
300
POA
3
POA
350
POA
4
POA
400
POA
450
POA
500
POA
600
POA
Screwed body cap, PTFE seats, Blowout-proof stem.
Screwed ends to BS 211. Nickel plated body. Chrome plated ball.
Material List
Part
Material
Body
Forged Brass*
Body Cap
Forged Brass*
Stem
Ball
Material List
Part
Material
Standard
Special Brass Rod
Bolt
Steel
BS 970 43A
Forged Brass (chrome plated)
Identification Plate
Aluminum
Seat
PTFE
Bonnet
Cast Iron
O-Ring
PTFE
Body Gasket
Graphite
Steel (Vinyl Grip)
Nut
Steel
BS 970 43A
Side Plug
Brass
BS 2874 CZ122
Gasket
Fiber
Hanger Pin
Brass
BS 2874 CZ122
Hanger
Ductile Iron
BS 2789 Gr420-12
Disc
Cast Iron
BS 1452 Gr220
Disc Ring
Cast Bronze
BS 1400 LG2
Washer
Steel
BS 970 43A
Split Pin
Stainless Steel
BS 970 420S37
Disc Nut
Steel
BS 970 43A
Stud Bolt
Steel
BS 970 43A
Seat Ring
Cast Bronze
BS 1400 LG2
Body
Cast Iron
BS 1400 Gr220
Handle
*For 4" valve, these parts are made of bronze.
Hydrostatic Test Pressure:
Shell 600 psi.
Shell 80 psi. (Air)
BS 1452 Gr220
v
30
VALVES
Wafer Swing Check Valves PN16
Double Disc Wafer
Swing Check Valves
Stock-Nr. WSCV
Stock-Nr. DWSCV
dn
R/c
40
POA
50
dn
R/c
POA
50
POA
65
POA
65
POA
80
POA
80
POA
100
POA
100
POA
125
POA
125
POA
150
POA
150
POA
200
POA
200
POA
250
POA
250
POA
300
POA
300
POA
350
POA
350
POA
400
POA
400
POA
450
POA
500
POA
600
POA
Description:
1. Design and manufacture: AP16D
2. Face to Face: AP16D
3. Test and check: AP1598
4. Suitable Temperature: NBR: -10 ~ -10 ~ -80°C; EPDM: -10~ -120°C;
VITON: 10~ -150°C;
5. Medium: Fresh water, Sea water, Washer water, Food stuff, All kinds oil,
Weak acid and Alkaline liquid etc.
Description:
1. Suitable Temperature: BUN-N (NBR) ≤ 80°C;
EPDM ≤120°C; VITON ≤ 150°C
2. Suitable Medium: Fresh Water, Sewage, Sea Water, Air, Vapour,
Food, Medicine, Oils, Acids, Alkalis, Salts, etc.
Material List
Normal Pressure
PN16
Strength Test Pressure
1.76MPa
2.4MPa
Suitable Temperature
NBR: -10 ~ +80°C
EPDM: -10 - +120°C
VITON: -10 -+150°C
Medium
Fresh water, sea water, waste water,
All kinds of oil. All kinds of acid and
alkaline liquid, etc.
Material List
Part
Type A
Type B
Body
*Steel
316SS
Disc
*Steel
316SS
Seat Ring
NBR / EPDM
VITON
Flange Ring
NBR / EPDM
VITON
v
*Steel is galvanized or chrome plated.
31
v
VALVES
Gate Valves
Ball Check Valves
Stock-Nr. GV
Stock-Nr. BCV
dn
R/c
Inch
R/c
50
POA
1 1/2
POA
65
POA
2
POA
80
POA
2 1/2
POA
100
POA
3
POA
125
POA
4
POA
150
POA
5
POA
200
POA
6
POA
250
POA
8
POA
300
POA
10
POA
12
POA
1600 KPA
-20 TO 120 Deg °C
Description:
1. Silent closing, no water hammer
2. Good sealing
3. Full bore flow, large flow
4. Small resistance
5. Loss of water head is 50% lower than swing check valves
6. Installation: horizontal or vertical
Test
Description:
Face to Face dimensions conform to BS 3464
The dimensions and drilling of end flanges conform to BS 10 table E or D
Yokes are intergral with bonnets, sizes 3-inch and smaller.
Material List
Part
Material
Body
Cast Iron
Bonnet
Cast Iron
Disc
Cast Iron
Working Pressure
PN16
Shell Test Pressure
2.4MPa
Stuffing Box
Cast Iron
Seal Test Pressure
1.76MPa
Hand Wheel
Cast Iron
Working Temperature
- 10°C - +80°C
Gland Flange
Cast Iron
Medium
Water, Sewage, Heavy Thick
and viscous Liquid
Body Seat Ring
Cast Bronze
Disc Seat Ring
Cast Bronze
Disc Nut
Cast Bronze
Bonnet Nut
Steel
Bonnet Bolt
Steel
v
Material List
Part
Material
Body
GG25 / GGG40
Wheel Nut
Steel
Ball
Carbon steel Rubber Wrapped
Gland Bolt Nut
Steel
Cover
GG25 / GGG40
Gland Bold
Stainless Steel
Bolt
Carbon steel Zinc plated
Stem
Asbestos Joint Sheet
Nut
Carbon steel Zinc plated
Gasket
Asbestos Joint Sheet
O-Ring
NBR
Gland Packing
Asbestos Graphite
v
32
VALVES
Globe Valves PN16
Wedge Gate Valves
Stock-Nr. GBV
Stock-Nr. WGV
dn
R/c
dn
R/c
40
POA
15
POA
50
POA
20
POA
65
POA
25
POA
80
POA
32
POA
100
POA
40
POA
125
POA
50
POA
150
POA
65
POA
200
POA
80
POA
250
POA
100
POA
300
POA
125
POA
350
POA
150
POA
400
POA
200
POA
450
POA
250
POA
500
POA
300
POA
600
POA
Description:
1. Design conforms to: DIN3352, BS5163, S.1.6.1, SABS 664 / 665
2. Flanges drilled conforms to DIN2501 / BS4504
3. Normal pressure: 1.6MPa
Shell test pressure: 2.4MPa
Seal test pressure: 1.76MPa
4. Suitable medium: water and neutral liquid
5. Suitable temperature: NBR ≤ 80°C, EPDM ≤120°C
Material List
Description:
Straight Pattern
Angle Pattern
Working Pressure:
16 bar - 20°C
13 bar - 200°C
10 bar - 300°C
Material List
Part
Material
DIN standard
BS Standard
Part
Material
Body
Ductile Iron
GGG40
BS2798 420 / 12
Body
Cast Iron
Wedge
Ductile Iron
GGG40
BS2798 420 / 12
Bonnet
Cast Iron
Wedge
Rubber
EPDM /NBR
Stem
Stainless Steel
X20Cr13
Stem Nut
Brass
Gasket
Rubber
EPDM / NBR
Ck45
Screw
Steel
Gasket
Teflon / Brass
O-Ring
Rubber
EPDM / NBR
Bonnet
Ductile Iron
GGG40
Gland
Brass
Washer
Steel
Ck45
Valve
Stainless Steel
BS970 420S37
Washer
Stainless Steel
BS2874 CA122
Stem
Stainless Steel
v
BS970 40E
BS2798 420 / 12
BS2874 CZ122
Handwheel
Ductile Iron
GGG40
BS2798 420 / 12
Bolt
Steel
Ck45
BS970 40E
Anti-Dust Ring
Rubber
NBR
v
33
VALVES
Strainers
Brass Spring Check Valves
Stock-Nr. STR
Stock-Nr. BSCV
dn
R/c
Inch
R/c
40
POA
1/2
POA
50
POA
3/4
POA
65
POA
1
POA
80
POA
1 1/4
POA
100
POA
1 1/2
POA
125
POA
2
POA
150
POA
2 1/2
POA
200
POA
3
POA
250
POA
4
POA
300
POA
350
POA
400
POA
Material List
Description:
1. Face to Face dimensions according to DIN3202, F1
2. Flange dimensions according to DIN2501 PN 10 / PN16
3. Nominal Pressure PN10 / PN16
4. The mesh of wire screen or the hole dimensions of the perforated screen can
be as per the customer's requirements
Material List
Part
Material
Standard
Body
Cast Iron or Ductile Iron
GG25 or GGG40
Plug
Cast Iron or Ductile Iron or steel
GG25 or GGG40
Cover
Cast Iron or Ductile Iron
GG25 or GGG40
Screen
Stainless Steel
304SS
Gasket
Graphite or Rubber
Part
Material
Washer
ABS
Rubber Washer
NBR
Spring
Stainless Steel
Disc
Brass
Bonnet
Brass
Body
Brass
v
v
34
VALVES
Nylon Spring Check Valves
Stock-Nr. NSCV
Flange Adaptors
Stock-Nr. FA
Inch
R/c
dn
Range
R/c
1/2
POA
40
40-52
POA
3/4
POA
50
59-78
POA
1
POA
80
83-102
POA
1 1/4
POA
100
108-118
POA
1 1/2
POA
100
109-128
POA
2
POA
125
135-153
POA
2 1/2
POA
150
159-170
POA
3
POA
150
159-182
POA
4
POA
150
180-193
POA
175
190-205
POA
200
218-234
POA
225
239-250
POA
1600 KPA
-20 TO 120 Deg °C
225
250-267
POA
250
272-286
POA
Material List
250
286-304
POA
300
315-328
POA
300
340-350
POA
300
360-370
POA
Part
Material
Washer
PP-R
Rubber Washer
EPDM
350
350-360
POA
Spring
304 Stainless Steel
350
376-387
POA
Disc
Polycarbonate
400
396-406
POA
Body
PA66 + 30% Fiber
Glass
400
407-417
POA
400
426-436
POA
400
436-446
POA
450
450-460
POA
450
464-474
POA
450
478-488
POA
450
520-532
POA
500
500-510
POA
500
535-545
POA
500
583-593
POA
550
559-571
POA
600
606-616
POA
600
629-638
POA
v
Description:
Nylon and Polycarbonate have excellant resistance to many chemicals
as well as abrasive materials.
35
VALVES
Flexible Rubber Bellows
Universal Couplings
Stock-Nr. FRB
Stock-Nr. UC
dn
Range
R/c
dn
R/c
40
40-52
POA
25
POA
50
59-78
POA
32
POA
80
83-102
POA
40
POA
100
108-118
POA
50
POA
100
109-128
POA
65
POA
125
135-153
POA
80
POA
150
159-170
POA
100
POA
150
159-182
POA
125
POA
150
180-193
POA
150
POA
175
190-205
POA
200
POA
200
218-234
POA
250
POA
225
239-250
POA
300
POA
225
250-267
POA
350
POA
250
272-286
POA
400
POA
250
286-304
POA
450
POA
300
315-328
POA
500
POA
300
340-350
POA
600
POA
300
360-370
POA
650
POA
350
350-360
POA
700
POA
350
376-387
POA
800
POA
400
396-406
POA
900
POA
400
407-417
POA
1000
POA
400
426-436
POA
1200
POA
400
436-446
POA
450
450-460
POA
450
464-474
POA
450
478-488
POA
450
520-532
POA
500
500-510
POA
500
535-545
POA
500
583-593
POA
550
559-571
POA
600
606-616
POA
600
629-638
POA
Description:
Linkflex joints offer a combination of affordability and quality.
They have a high pressure rating, but a low spring rate.
*Available elastomers: EPDM, NITRILE, HYPALON, BUTYL, NATURAL
36
TECHNICAL INFORMATION: PP PIPES AND FITTINGS
Material:
Operatings pressure:
PP-R (Polypropylene Random-Copolymer) is of high molecular weight and
stabilized to high temperature.
At 20°C: up to 10 bar for heating at 70°C: up to 3 bar. The regulations and
guide-lines dealing with the different fields of application are to be observed.
Chemical resistance:
Technical Data:
Property
Test
procedure
Unit
Density
ISO / R 1183
g/cm
0,91
Melt-flow
index MFI 190/5
ISO 1133
g/10
min
0,5
DIN 53752
K
1,6 x 10
Longitudinal
expansion
coefficient
Colour
PP-R
RAL7032 Grey
Jointing:
Welding joints:
Socket-welding by heating-elements according to DVS (German Welding Inst.)
specifications: leaflet 2207, part 11, section 3.2.
Tools and devices for socket-welding by heating-elements according to DVS
leaflet 2208, part 1, section 5, schedule 2, type A.
Threaded joints:
The threaded joint of adaptor pipe-fittings correspond to the requirements of
DIN 2999 resp. ISO 7, i.e. cylindrical female thread, conical male thread. Male
threads for connecting backnuts correspond to the requirements of DIN-ISO
228, part 1.
Dimensions:
Pipes: According to DIN 8077 (Pipes of polypropylene PP).
Fittings: According to DIN 16962, part 6 to 9 (Pipe connections and fittings for
polypropylene PP) injection moulded fittings, z-dimensions tolerance ± 3 mm.
Quality:
Pipes: according to DIN 8078 for PP-R (polypropylene PP pipes).
General quality standards test.
Fittings: according to DIN 16962 part 5 A (E type 3)
(Pipe connections and fittings for polypropylene PP pressure pipeline.)
General quality standards test.
37
Detailed information on the chemical resistance of polypropylene pipes and
pipe lines is available in annex 1 to DIN 8078. Please note the explanations on
page 1 of annex.
Orders:
When ordering, kindly always state the dimensions and the order number in
addition to the designation of the the piece required.
Example: Elbow 90° . d 32. No. 8090.
Markings:
The fittings are marked as follows:
Example: B·R, d , PP-R, P
Utilization:
PP-R as described in this catalogue, has primarily been developed for
application in the Indusrial sector.
Plastic pipes and fittings of PP-R generally have all advantages which have
been registered in all sections of industry and of installation technics.
Most of all the excellent resistance of corrosion gives proof of an extensively
long utilization of piping installation without risk of damages known from
metallic materials. Therefore PP-R as an installation-material, represents an
excellent choice of piping for industrial application.
PP PIPES
PP Pipes
Stock-Nr. PPPIPE
R/c
d
SDR 17
20
SDR 11
20.78
25
30.24
32
32.12
49.14
40
41.95
63.71
50
65.27
99.44
63
102.55
156.95
75
144.52
217.55
90
205.12
315.44
110
307.67
467.72
125
394.69
607.57
140
497.24
756.74
160
644.87
992.94
180
811.14
1254.00
200
1005.37
1546.13
225
1272.64
1956.36
250
1569.43
2405.44
280
1957.91
3014.56
315
2486.23
3814.81
355
3138.88
4841.94
400
3993.52
6147.22
38
SUMMARY: PP SOCKET-WELD FITTINGS
Elbow 90°
GIM
Elbow 45°
HIM
Tee 90°
TIM
Page: 40
Page: 40
Page: 40
Socket
MIM
End Cap
CIM
Stub
QRN
Page: 40
Page: 41
Page: 41
Concentric Reducer
RIM
Page: 41
Female Adaptor
MIMM
Page: 42
39
Union
BIM
Page: 41
Male Adaptor
KIFM
Page: 42
PP SOCKET-WELD FITTINGS
Elbows 90°
Elbows 45°
Stock-Nr. GIM
Stock-Nr. HIM
d
R/c
d
R/c
20
50.40
20
42.12
25
60.12
25
50.40
32
67.68
32
61.68
40
87.38
40
77.82
50
121.37
50
144.22
63
155.35
63
187.91
75
342.41
75
396.96
90
479.50
90
498.62
110
711.67
110
752.94
Sockets
Tee's 90°
Stock-Nr. MIM
Stock-Nr. TIM
d
R/c
d
R/c
20
48.84
20
31.27
25
54.97
25
32.41
32
66.40
32
42.26
40
82.82
40
54.97
50
139.64
50
84.53
63
200.76
63
115.09
75
417.52
75
161.78
90
665.98
90
230.32
110
890.02
110
411.10
40
End Caps
Stubs
Stock-Nr. CIM
Stock-Nr. QRN
d
R/c
d
R/c
20
39.41
20
44.27
25
41.56
25
47.12
32
46.84
32
52.40
40
59.69
40
64.68
50
77.82
50
77.11
63
107.66
63
100.09
75
173.77
75
193.76
90
239.75
90
299.00
110
319.28
110
443.80
Concentric Reducers
Stock-Nr. RIM
41
Unions
Stock-Nr. BIM
d-d
R/c
d
R/c
25 - 20
38.56
20
368.52
32 - 20
47.83
25
401.28
32 - 25
47.83
32
482.00
40 - 25
57.26
40
681.13
40 - 32
57.26
50
963.55
50 - 32
66.25
63
1311.48
50 - 40
66.25
63 - 32
91.52
63 - 50
91.52
75 - 50
160.07
75 - 63
160.07
90 - 63
223.32
90 - 75
223.32
110 - 63
303.58
110 - 90
303.58
Male Adaptors
Female Adaptors
Stock-Nr. KIFM
Stock-Nr. MIMM
d
R/c
d
R/c
25 - 3/4
108.96
20 - 1/2
116.26
32 - 1
137.70
25 - 3/4
131.27
40 - 1 1/4
165.58
32 - 1
172.24
50 - 1 1/2
271.97
40 - 1 1/4
196.90
63 - 2
343.60
50 - 1 1/2
309.94
63 - 2
388.22
42
SUMMARY: PP BUTT-WELD FITTINGS
Elbow 90°
GBM
Page: 44
Page: 44
Tee 90°
TBM
Page: 45
Tee 90° Red.
TRBM
End Cap
CBM
Stub
QBM
Page: 45
Page: 46
Page: 46
Concentric Reducer
RBM
Page: 47
43
Elbow 45°
HBM
PP BUTT-WELD FITTINGS
Elbows 45°
Elbows 90°
Stock-Nr. HBM
Stock-Nr. GBM
R/c
d
SDR 17
R/c
SDR 11
d
25
59.40
25
56.65
32
61.56
32
59.02
40
79.74
40
76.25
50
100.07
50
SDR 17
SDR 11
95.63
63
132.47
143.45
63
126.86
137.63
75
194.03
198.17
75
185.66
189.76
90
253.07
287.26
90
242.09
274.84
110
532.94
546.62
110
510.04
523.39
125
676.93
770.35
125
648.10
737.78
140
983.28
1029.89
140
941.45
986.04
160
1084.61
1254.70
160
1038.16
1201.42
180
1340.92
1485.98
180
1670.53
1857.70
200
1660.75
2214.22
200
2285.03
2538.97
225
2046.83
2640.78
225
2726.14
3026.60
250
3579.83
5264.90
250
5275.44
5861.72
280
4652.64
6845.45
280
7966.48
8851.27
315
6427.33
9450.37
315
9913.56
11074.49
355
10184.96
13823.38
400
14182.70
18982.72
44
Tee's 90° Red.
Tee's 90°
Stock-Nr. TRBM
Stock-Nr. TBM
R/c
R/c
d
45
SDR 17
SDR 11
25
46.96
32
59.40
40
94.60
50
127.50
d-d
SD 17
SDR 11
63-32
POA
POA
110-63
POA
POA
110-90
POA
POA
125-63
POA
POA
125-75
POA
POA
125-90
POA
POA
POA
POA
63
153.79
197.88
75
313.58
398.24
125-110
90
447.71
595.30
140-63
POA
POA
110
743.29
873.68
140-75
POA
POA
125
1029.96
1203.62
140-90
POA
POA
140
1216.04
1524.86
140-110
POA
POA
160
2286.37
2564.98
160-63
POA
POA
180
2808.38
3287.57
160-75
POA
POA
200
3834.84
4711.01
160-90
POA
POA
160-110
POA
POA
225
4502.36
5603.88
250
5974.86
7128.40
280
6753.13
9637.49
315
8982.17
13690.28
355
13506.26
16000.04
400
18460.07
23890.76
180-75
POA
POA
180-90
POA
POA
180-110
POA
POA
180-125
POA
POA
180-140
POA
POA
180-160
POA
POA
200-63
POA
POA
200-75
POA
POA
Stubs
End Caps
Stock-Nr. QBM
Stock-Nr. CMB
R/c
R/c
d
SDR 11
d
25
77.54
25
53.60
32
97.36
32
63.34
40
120.18
40
75.55
50
157.45
50
63
207.42
63
103.91
103.91
75
321.58
75
122.75
137.03
90
488.06
90
179.66
196.02
110
661.67
110
228.30
252.53
125
715.08
125
280.67
304.50
140
894.28
140
326.21
355.61
160
1002.41
160
403.42
448.13
180
1303.08
180
589.50
696.10
200
1623.58
200
736.45
766.26
225
1938.04
225
825.46
854.03
250
2903.40
250
1179.61
1295.94
280
4124.21
280
1295.95
1415.78
315
5545.10
315
1582.20
1668.11
355
2711.52
2961.35
400
5479.96
5833.50
SDR 17
SDR 11
93.14
46
Concentric Reducers (Continued)
Concentric Reducers
Stock-Nr. RBM
Stock-Nr. RBM
R/c
R/c
SDR 11
d-d
SDR 17
SDR 11
32 - 25
118.39
200 - 125
1698.47
2016.00
40 - 20
134.87
200 - 160
1698.47
2016.00
40 - 25
134.87
225 - 110
1959.60
2407.20
40 - 32
134.87
225 - 160
1959.60
2407.20
50 - 25
142.08
225 - 180
1959.60
2407.20
50 - 32
142.08
250 - 160
2238.00
2758.80
50 - 40
142.08
250 - 180
2238.00
2758.80
63 - 32
171.94
250 - 200
2238.00
2758.80
63 - 40
171.94
250 - 225
2238.00
2758.80
63 - 50
171.94
280 - 180
2727.60
2865.60
75 - 50
220.32
280 - 200
2727.60
2865.60
75 - 63
220.32
280 - 225
2727.60
2865.60
90 - 50
245.80
280 -250
2727.60
2865.60
90 - 63
245.80
315 - 225
3304.80
3922.80
245.80
315 - 250
3304.80
3922.80
313.75
315 - 280
3304.80
3922.80
d-d
SDR 17
90 - 75
110 - 63
47
298.31
110 - 75
298.31
313.75
110 - 90
298.31
313.75
125 - 63
383.50
401.26
125 - 75
383.50
401.26
125 - 90
383.50
401.26
125 - 110
383.50
401.26
140 - 75
464.58
485.94
140 - 90
464.58
485.94
140 - 110
464.58
485.94
140 - 125
464.58
485.94
160 - 90
542.82
570.61
160 - 110
542.82
570.61
160 - 125
542.82
570.61
160 - 140
542.82
570.61
180 - 125
802.80
894.00
180 - 160
802.80
894.00
SUMMARY: PP/ STEEL INSERT FLANGES
PP/ Steel Insert
Flange DIN
620. 73. 00
Page: 49
PP/ Steel Insert
Flange ANSI
620. 73. 0025
Page: 49
PP/ Steel Insert Blank
Flange DIN
620. 78. 00
Page: 49
48
PP/ STEEL INSERT FLANGES
49
PP/ Steel Insert Flanges DIN
PP/ Steel Insert Flanges ANSI
Stock-Nr. 620. 73. 00
Stock-Nr. 620. 73. 0025
d
R/c
d
R/c
25
171.12
2"
398.51
32
234.83
3"
540.80
40
259.47
4"
693.32
50
299.46
6"
1174.13
63
303.18
8"
1749.80
75
346.43
10"
2159.93
12"
3159.68
90
374.33
110
403.16
125
394.32
140
533.82
160
650.54
180
657.51
200
1028.12
225
962.55
250
1637.27
280
1520.55
315
2030.66
355
4161.29
400
4715.57
450
9724.55
500
9724.55
560
16686.53
630
16686.53
PP/ Steel Insert Blank Flanges DIN
Stock-Nr. 620. 78. 00
d
R/c
25
1103.45
32
1131.81
40
1167.62
50
1372.22
63
1488.00
75
1745.61
90
1890.69
110/125
2384.99
140
3158.28
160/180
3910.65
200/225
4361.24
250/280
5804.60
315
8406.27
355
16751.63
400
19146.38
SUMMARY: PP VALVES
Ball Valve
PPBV
3 Way Ball Valve
PP3BV
Page: 51
Page: 51
Butterfly Valve Gear Operated
PPBFVG
Page: 51
Wafer Check Valve
PPWCV
Page: 52
Butterfly Valve
PPBFV
Page: 51
Diaphragm Valve
PPDV
Ball Check Valve
PPBCV
Page: 52
Page: 52
Sediment Strainer
PPSS
Page: 52
50
PP VALVES
BIFM
Ball Valves
3 Way Ball Valves
Stock-Nr. PPBV
Stock-Nr. PP3BV
R/c
R/c
d
EPDM
FPM
d
EPDM
FPM
20
POA
POA
20
POA
POA
25
POA
POA
25
POA
POA
32
POA
POA
32
POA
POA
40
POA
POA
40
POA
POA
50
POA
POA
50
POA
POA
63
POA
POA
63
POA
POA
75
POA
POA
90
POA
POA
110
POA
POA
Butterfly Valves
Butterfly Valves Gear Operated
Stock-Nr. PPBFV
Stock-Nr. PPBFVG
R/c
51
R/c
d
EPDM
FPM
d
EPDM
FPM
50
POA
POA
75
POA
POA
63
POA
POA
90
POA
POA
75
POA
POA
110
POA
POA
90
POA
POA
140
POA
POA
110
POA
POA
160
POA
POA
140
POA
POA
225
POA
POA
160
POA
POA
280
POA
POA
225
POA
POA
315
POA
POA
PP VALVES
Diaphragm Valves
Ball Check Valves
Stock-Nr. PPDV
Stock-Nr. PPBCV
R/c
R/c
BIFM
d
EPDM
FPM
d
EPDM
FPM
20
POA
POA
20
POA
POA
25
POA
POA
25
POA
POA
32
POA
POA
32
POA
POA
40
POA
POA
40
POA
POA
50
POA
POA
50
POA
POA
63
POA
POA
63
POA
POA
75
POA
POA
90
POA
POA
110
POA
POA
Wafer Check Valves
Sediment Strainers
Stock-Nr. PPWCV
Stock-Nr. PPSS
R/c
R/c
d
EPDM
FPM
d
EPDM
FPM
50
POA
POA
20
POA
POA
63
POA
POA
25
POA
POA
75
POA
POA
32
POA
POA
90
POA
POA
40
POA
POA
110
POA
POA
50
POA
POA
125
POA
POA
63
POA
POA
140
POA
POA
160
POA
POA
180
POA
POA
200
POA
POA
52
SUMMARY: PP CAM LOCK COUPLINGS
Male adaptor/ Female thread
PPCC TYPE A
Page: 54
Page: 54
Female coupler/ Hose fitting
PPCC TYPE C
Page: 54
Female coupler/ Female thread
PPCC TYPE D
Make adaptor/ Hose fitting
PPCC TYPE E
Male adaptor/ Male thread
PPCC TYPE F
Page: 54
Page: 55
Page: 55
Plug for female adaptor
PPCC TYPE G
Plug for male adaptor
PPCC TYPE H
Page: 55
53
Female coupler/ Male thread
PPCC TYPE B
Page: 55
PP CAM LOCK COUPLINGS
Male adaptors/ Female thread
Stock-Nr. PPC TYPE A
Female couplers/ Male thread
Stock-Nr. PPC TYPE B
inch
R/c
inch
R/c
1/2
63.00
1/2
143.00
3/4
63.00
3/4
143.00
1
63.00
1
179.00
1 1/4
63.00
1 1/4
198.00
1 1/2
72.00
1 1/2
216.00
2
90.00
2
268.00
3
179.00
3
411.00
Female couplers/ Hose fitting
Stock-Nr. PPC TYPE C
Female couplers/ Female thread
Stock-Nr. PPC TYPE D
inch
R/c
inch
R/c
1/2
143.00
1/2
143.00
3/4
143.00
3/4
143.00
1
179.00
1
179.00
1 1/4
198.00
1 1/4
198.00
1 1/2
216.00
1 1/2
216.00
2
268.00
2
268.00
3
411.00
3
411.00
Technichal Description:
• Suitable for couplings MIL - C - 27487.
• STAINLESS STEEL locking levers for maximum mechanical
strength and corrosion resistance.
• The material used, fibreglass - reinforced polypropylene,
ensures excellent mechanical strength and good resistance
against chemical agents.
• On request, also available in fibreglass - reinforced Nylon.
• BSP threads (NPT on request).
• A tapered seat for the O -ring seal is fitted in the female thread
BSP versions (Compatible with all new ARAG fittings).
• Max. working pressure 9 BAR (130 PSI) for the ½" to 2" models;
max.5 BAR (75 PSI) for the 3" models.
• EPDM standard gaskets (Vitron® and NBR on request).
54
PP CAM LOCK COUPLINGS
Male adaptors/ Hose fitting
Stock-Nr. PPC TYPE E
Stock-Nr. PPC TYPE F
inch
R/c
inch
R/c
1/2
63.00
1/2
63.00
3/4
63.00
3/4
63.00
1
63.00
1
63.00
1 1/4
63.00
1 1/4
63.00
1 1/2
72.00
1 1/2
72.00
2
90.00
2
90.00
3
179.00
3
179.00
Plug for female adaptors
Stock-Nr. PPC TYPE G
55
Male adaptors/ Male thread
Plug for male adaptors
Stock-Nr. PPC TYPE H
inch
R/c
inch
R/c
3/4
63.00
3/4
143.00
1
63.00
1
179.00
1 1/4
63.00
1 1/4
198.00
1 1/2
72.00
1 1/2
216.00
2
90.00
2
268.00
3
179.00
3
411.00
SUMMARY: SEMI-FINISHED THERMOPLASTIC PRODUCTS
PP Sheet 2000-1000
PPSH
Page: 57
PP Sheet 3000-1500
PPSH
Page: 57
PP Sheet 4000-2000
PPSH
Page: 57
PP Solid Rod
PPSR
PE Sheet 2000-1000
PESH
PE Sheet 3000-1500
PESH
Page: 57
Page: 58
Page: 58
PE Solid Rod
PESR
Welding Rod
WEL
Page: 58
Page: 59
PE Sheet 4000-2000
PESH
Page: 58
56
SEMI-FINISHED THERMOPLASTIC PRODUCTS
PP Sheets 2000-1000
Stock-Nr. PPSH
Stock-Nr. PPSH
mm
R/c
mm
R/c
3
POA
3
POA
4
POA
4
POA
5
POA
5
POA
6
POA
6
POA
8
POA
8
POA
10
POA
10
POA
12
POA
12
POA
15
POA
15
POA
20
POA
20
POA
25
POA
25
POA
30
POA
30
POA
35
POA
40
POA
50
POA
60
POA
PP Sheets 4000-2000
Stock-Nr. PPSH
57
PP Sheets 3000-1500
mm
R/c
3
POA
4
POA
5
POA
6
POA
8
POA
10
POA
12
POA
15
POA
20
POA
25
POA
PP Solid Rods
Stock-Nr. PPSR
mm
R/c
15
POA
20
POA
25
POA
30
POA
35
POA
40
POA
45
POA
50
POA
55
POA
60
POA
70
POA
75
POA
80
POA
90
POA
100
POA
110
POA
125
POA
140
POA
160
POA
180
POA
200
POA
220
POA
250
POA
300
POA
315
POA
PE Sheets 2000-1000
Stock-Nr. PESH
PE Sheets 3000-1500
Stock-Nr. PESH
mm
R/c
mm
R/c
3
POA
3
POA
4
POA
4
POA
5
POA
5
POA
6
POA
6
POA
8
POA
8
POA
10
POA
10
POA
12
POA
12
POA
15
POA
15
POA
20
POA
20
POA
25
POA
25
POA
30
POA
30
35
POA
40
POA
PE Sheets 4000-2000
Stock-Nr. PESH
mm
R/c
3
POA
4
POA
5
POA
6
POA
8
POA
10
POA
12
POA
15
POA
20
POA
25
POA
30
POA
35
POA
40
POA
PE Solid Rods
Stock-Nr. PESR
mm
R/c
15
POA
20
POA
25
POA
30
POA
35
POA
40
POA
45
POA
50
POA
55
POA
60
POA
70
POA
75
POA
80
POA
90
POA
100
POA
110
POA
125
POA
140
POA
160
POA
180
POA
200
POA
220
POA
250
POA
300
POA
315
POA
58
PP Welding Rods
Stock-Nr. PPWEL
59
PE Welding Rods
Stock-Nr. PEWEL
mm
R/c
mm
R/c
3
200
3
200
4
200
4
200
5-3
200
5-3
200
7-5
200
7-5
200
SUMMARY: WELDING TECHNOLOGY
Hurner
Manual Butt-weld Machine
Page: 61
Hurner
WeldControl Butt-weld Machine
Page: 64
Hurner
CNC ECO Butt-weld Machine
Page: 67
Hurner
Workshop Fabrication
Butt-weld Machine
Hurner
Electrofusion Welding Machine
Hurner
Precision Pipe Tools
Page: 70
Page: 73
Page: 77
HSK
Hot Air Welder
HSK
Welding Extruder
HSK
Wedge Welder
Page: 80
Page: 82
Page: 85
60
HURNER MANUAL BUTT-WELD MACHINES
HURNER WhiteLine
Manual Hydraulic
61
HurnerClick
Fast and convenient insertion and
fastening of the reducers to the
clamps, without additional bolts
Technical Specs
160mm
200mm
250mm
315mm
355mm
500mm
630mm
800mm
1000mm
1200mm
1400mm
1600mm
P/N 200-701-...
-160
-200
-250
-315
-355
-500
-630
-800
-1000
-1200
-1400
-1600
Welding range O.D.
(mm)
40 - 160
63 - 200
(63)
75 - 250
90 - 315
90 - 355
200- 500
315 - 630
500 - 800
630 1000
630
-1200
800 1400
800 1600
Power Supply
230 V 50
Hz
230 V 50
Hz
230 V 50
Hz
230 V 50
Hz
230 V 50
Hz
400 V 50
Hz, 3 P
400 V 50
Hz, 3 P
400 V 50
Hz, 3 P
400 V 50
Hz, 3 P
400 V 50
Hz, 3 P
400 V 50
Hz, 3 P
400 V 50
Hz, 3 P
Rated power
2.45
3.45
3.65
4.65
5.25
6.45
11.65
16.8
21.2
23.0
26.54
28.36
Overall weight with
all components (kg)
66
87
109
168
201
295
448
771
1135
1998
2100
2450
Reducer inserts
40, 50, 63,
75, 90,
110, 125,
140
63, 75,
90, 110,
125, 140,
160, 180
(63), 75,
90, 110,
125, 140,
160, 180,
200, 225
90, 110,
125, 140,
160, 180,
200, 225,
250, 280
90, 110,
125, 140,
160, 180,
200, 225,
250, 280,
315
200, 225,
250, 280,
315, 355,
400, 450
315, 355,
400, 450,
500, 560
500, 560,
630, 710
630, 710,
800, 900
630, 710,
800, 900,
1000
800, 900,
1000,
1200
900,
1000,
1200,
1400
Welding neck
support
-
-
•
•
•
•
•
•
•
•
•
•
Automatic,
"jumping" heating
element
-
-
•
•
-
-
-
-
-
-
-
-
Included standard delivery
WeldControl
Hydraulic controller
•
•
•
•
•
•
•
•
•
•
•
•
Basic machine
Chassis
•
•
•
•
•
•
•
•
•
•
•
•
Facing tool with
micro-switch
•
•
•
•
•
•
•
•
•
•
•
•
PTFE-coated heating element
•
•
•
•
•
•
•
•
•
•
•
•
Carry rack
•
•
•
•
•
•
•
•
•
•
•
•
HURNER transport
box for reducers
and machine,
optional
•
•
•
•
-
-
-
-
-
-
-
-
HurnerClick for
reducers
•
•
•
•
•
-
-
-
-
-
-
62
The Manual Hydraulic Series of butt-welding
machines in the new WhiteLine generation makes
a statement by its superior manufacturing quality
and its scalability in the form of an easy upgrade
to a data logging-enabled machine with the
installation of an SPG 2.0 data logger for welding
report generation.
The machine ships with a hydraulic unit that
features, as a unique first, a totally intergrated
enclosure that is also a splash and dirt shield for
all components on the inside. The front panel
controls, too, are included in the ingress protection
according to the IP 54 rating (where IP 64 is
possible upon request)
All HURNER manual Hydraulic butt-welding
machines can easily be upgraded with the HURNER
data logger SPG 2.0 for welding parameter viewing,
monitoring and recording. As a consequence the
model version "Manual + SPG" of the butt-welding
machine complies with main gas distributors
specification requirements, which state that data
recording and report generation is mandatory, but
do not require automatic welding process.
Large, knurled turning knob mean easy handling
for the operator who opens or closes the clamps
of the machines sizes up to O.D. 315. No tools are
needed for this.
An innovation has been added to all basic machine
chassis (up to O.D. 355): HurnerClick, a machanism
that enables fast and convenient clicking into place
of the reducer inserts in the pipe clamps, without
additional bolts.
A carry rack is provided for the heating element
and the facing tool, to store them with no worries
about the heat.
All connections, including an additional power
socket free use for the operator's convenience,
are located at the back of the controller.
Both the facing tool and the heating element
are also connected at the back panel of the
hydraulic controller. Therefore, no additional power
distribution unit is needed.
The 4th clamp of the machine chassis can be
easily removed by loosening 3 bolts, for welding
operations at locations where positioning the
machine is a challenge and for joints with tees
or other fitting elements. This turns the machine
into a fully functional "short" chassis with only
three clamps.
The hydraulic unit also doubles as the central
control panel of the machine with which the user
performs all relevant settings and process steps.
The front panel features a GT keypad, the critical
process controls, and also the digital temperature
control for the heating element and the extra-large
and conveniently readable pressure gauge.
The machine chassis is set on a specifically
developed support frame exhibiting a warp
resistance that manages with ease even the most
extreme pipe parameters. Operators can be sure
that the machine chassis does not tilt or twist even
when very long lengths of pipe with very thick
walls, are processed.
Centralized temperature control
63
All connections are at the
back panel of the hydaulic
unit
Transport box
The facing tool with intergrated micro-safety switch
is driven by a high-quality power drive engaged by
a transmission chain. The precision heating element
ships with a very rugged anti-stick coating.
Maximum protection of the machine, while it is
stowed away, is provided (up to O.D. 315) by an
optionally available, high-quality transport box
that has been specifically designed for the entire
machine assembly, with drawer-style storage
compartments for the reducer inserts.
For all machines a welding neck support is of
course available, too.
Welding neck support
HURNER WELDCONTROL BUTT-WELD MACHINES
HURNER WhiteLine
WeldControl 2.0
64
HurnerClick
Technical Specs
160mm
200mm
250mm
315mm
355mm
500mm
630mm
800mm
1000mm
-1000
1200mm
-1200
1400mm
-1400
1600mm
P/N 200-701-...
-160
-200
-250
-315
-355
-500
-630
-800
Welding range O.D.
(mm)
40 - 160
63 - 200
(63)
75 - 250
90 - 315
90 - 355
200- 500
315 - 630
500 - 800
630 1000
630
-1200
800 1400
800 1600
-1600
Power Supply
230 V 50
Hz
230 V 50
Hz
230 V 50
Hz
230 V 50
Hz
230 V 50
Hz
400 V 50
Hz, 3 P
400 V 50
Hz, 3 P
400 V 50
Hz, 3 P
400 V 50
Hz, 3 P
400 V 50
Hz, 3 P
400 V 50
Hz, 3 P
400 V 50
Hz, 3 P
Rated power
2.45
3.45
3.65
4.65
5.25
6.45
11.65
16.8
21.2
23.0
26.54
28.36
Overall weight with
all components (kg)
66
87
109
168
201
295
448
771
1135
1998
2100
2450
Reducer inserts
40, 50, 63,
75, 90,
110, 125,
140
63, 75,
90, 110,
125, 140,
160, 180
(63), 75,
90, 110,
125, 140,
160, 180,
200, 225
90, 110,
125, 140,
160, 180,
200, 225,
250, 280
90, 110,
125, 140,
160, 180,
200, 225,
250, 280,
315
200, 225,
250, 280,
315, 355,
400, 450
315, 355,
400, 450,
500, 560
500, 560,
630, 710
630, 710,
800, 900
630, 710,
800, 900,
1000
800, 900,
1000,
1200
900,
1000,
1200,
1400
Welding neck
support
-
-
•
•
•
•
•
•
•
•
•
•
Automatic,
"jumping" heating
element
-
-
•
•
-
-
-
-
-
-
-
-
65
WeldControl
•
•
•
•
•
•
•
•
•
•
•
•
Basic machine
Chassis
•
•
•
•
•
•
•
•
•
•
•
•
Facing tool with
micro-switch
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
Carry rack
•
•
•
•
•
•
•
•
•
•
•
•
HURNER transport
box for reducers
and machine,
optional
•
•
•
•
-
-
-
-
-
-
-
-
HurnerClick for
reducers
•
•
•
•
-
-
-
-
-
-
-
-
The handling of a WeldControl machine is simply
unique and it enables an approach to welding no
other system is able to offer. Either the operator
makes use of the assistance of the interactively
responding hydraulic and control unit.
Or the manual mode is selected to make the
joint "by hand".
In the WeldControl mode the system walks the
operator through the process after the pipe
parameters were entered or confirmed.
This includes monitoring the operator's inputs
and recording the entire process.
Weldcontrol machines do not only provide presets,
though; they facilitate the work, e.g., by reducing
the pressure automatically when the automode
was enabled. Welding reports have all data required
by ISO traceability.
In Manual mode the display screen works as a
digital gauge. It displays the welding pressures
and heating element temperatures and is a onestop provider of all data.
Via the USB port data can be sent as an abstract
or extended report in the PDF format to a USB
stick or a label tag printer. Downloading them in
the DataWork format enables using HURNER's PC
program DataWork for archiving and managing the
welding data.
Via the USB port, data can be sent as an abstract
or extended report in the PDF format to a USB
stick or a label tag printer. Downloading them in
the DataWork format enables using HURNERS PC
program DataWork for archiving and managing
the welding data.
The machine ships with a totally encased
WeldControl hydraulic and control unit of
ingress protection IP 54 for pressures up to
250 bar. Both the heating element and the facing
tool are connected to the WeldControl hydraulics.
No additional power distribution is needed.
Component traceability data, pipe material,
diameter, and wall thickness or SDR can be entered
on a GT keypad with a highly user-friendly menu.
All pressures and times relevant to jointing
operation are computed and monitored by the
WeldControl system and displayed on the screen
for the welder's convenience.
Large, knurled turing knobs mean easy handling for
the operator who opens or closes the clamps of the
machines sizes up to O.D. 315. No tools are
needed for this.
An innovation has been added to all basic machine
chassis (up to O.D. 355): HurnerClick, a mechanism
that enables fast and convenient clicking into place
of the reducer inserts in the pipe clamps.
Maximum protection of the stowed-away machine
is provided (up to O.D. 315) by an optional highquality transport box that has been specifically
designed for the entire machine assembly,
with drawer-style storage compartments for
the reducer inserts.
The 4th clamp of the machine chassis can be
easily removed by loosening 3 bolts, for welding
operation at locations where positioning the
machine is a challenge and for joints with tees
or other fitting elements. This turns the machine
into a fully functional "short" chassis with only
three clamps.
The facing tool with integrated micro-safety switch
is driven by a high-quality power drive engaged by
a transmission chain. The precision heating element
ships with a very rugged anti-stick coating.
A carry rack is provided for the heating element
and the facing tool, to store them with no worries
about the heat.
For all machines a welding neck support
is also available.
The machine chassis is set on a specifically
developed support frame exhibiting a warp
resistance that manages with ease even the most
extreme pipe parameters. Operators can be sure
that the machine chassis does not tilt or twist even
when very long lengths of pipe with very thick
walls are processed.
All components are covered by the HURNER warranty
Front panel with GT keypad
Transport Box
WeldControl jointing - no
errors, no welding parameter
look-up, but data recording
66
HURNER CNC ECO BUTT-WELD MACHINES
HURNER WhiteLine
CNC ECO 2.0
67
HürnerClick
Technical Specs
160mm
200mm
250mm
315mm
355mm
500mm
630mm
800mm
1000mm
1200mm
1400mm
1600mm
P/N 200-701-...
-160
-200
-250
-315
-355
-500
-630
-800
-1000
-1200
-1400
-1600
Welding range O.D.
(mm)
40 - 160
63 - 200
(63)
75 - 250
90 - 315
90 - 355
200- 500
315 - 630
500 - 800
630 1000
630
-1200
800 1400
800 1600
Power Supply
230 V 50
Hz
230 V 50
Hz
230 V 50
Hz
230 V 50
Hz
230 V 50
Hz
400 V 50
Hz, 3 P
400 V 50
Hz, 3 P
400 V 50
Hz, 3 P
400 V 50
Hz, 3 P
400 V 50
Hz, 3 P
400 V 50
Hz, 3 P
400 V 50
Hz, 3 P
Rated power
2.45
3.45
3.65
4.65
5.25
6.45
11.65
16.8
21.2
23.0
26.54
28.36
Overall weight with
all components (kg)
66
87
109
168
201
295
448
771
1135
1998
2100
2450
Reducer inserts
40, 50, 63,
75, 90,
110, 125,
140
63, 75,
90, 110,
125, 140,
160, 180
(63), 75,
90, 110,
125, 140,
160, 180,
200, 225
90, 110,
125, 140,
160, 180,
200, 225,
250, 280
90, 110,
125, 140,
160, 180,
200, 225,
250, 280,
315
200, 225,
250, 280,
315, 355,
400, 450
315, 355,
400, 450,
500, 560
500, 560,
630, 710
630, 710,
800, 900
630, 710,
800, 900,
1000
800, 900,
1000,
1200
900,
1000,
1200,
1400
Welding neck
support
-
-
•
•
•
•
•
•
•
•
•
•
Automatic,
"jumping" heating
element
-
-
•
•
-
-
-
-
-
-
-
-
WeldControl
•
•
•
•
•
•
•
•
•
•
•
•
Basic machine
Chassis
•
•
•
•
•
•
•
•
•
•
•
•
Facing tool with
micro-switch
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
Carry rack
•
•
•
•
•
•
•
•
•
•
•
•
HURNER transport
box for reducers
and machine,
optional
•
•
•
•
-
-
-
-
-
-
-
-
HurnerClick for
reducers
•
•
•
•
•
-
-
-
-
-
-
68
The HURNER CNC ECO 2.0 is a high-quality and
durable, next-generation CN-controlled plastic pipe
butt-welding machine that has been developed
in compliance, as applicable, with the machinery
directive 2006/42/EC as amended. The design of
the machine is such that with 12 basic machine
chassis models, pipes from O.D. 40 through 1600
mm can be jointed.
Heating element temperature and pressure control
throughout the welding process is implemented
as provided for by the applicable standard (DVS,
UNI, WIS, NEN, etc.) Of course, all welding-related
parameters that matter for a high-quality and
reproducible joint are monitored for the full
duration of the process and saved to the internal
memory with a capacity of 10, 000 reports.
Of course, the tried and tested input devices,
scanning pen and handheld scanner, continue
to be available as options. All HURNER CNC ECO
machines also featuring a USB interface port
for download of the welding data to a USB stick
as a short abstact or an extended report in the
PDF format or for archiving them in the HURNER
DataWork format.
The welding machines ships with fully encased CNC
hydraulic and control box of ingress protection IP
54 managing pressures up to 220 bar. Both the antistick-coated heating element and the facing tool
are hooked up along with the machine chassis on
the hydraulic and control box. No additional power
distribution is needed.
It is absolutely unique and a first in butt-welding
technology that user identification and access
control does not rely on bar codes and scanner
with these machines, as in the past, but makes the
data available to the hydraulic and control box by
the totally error-proof and extremely user-friendly
RFID technology.
In their CNC ECO + 2.0 model version, all machines
additionally feature the HDC - HURNER Distance
Control - sensing system for accurate verification of
proper welding and welding process preparation.
Furthermore, all HURNER CNC ECO machines of the
next generation allow an optional upgrade with a
hardware-based input voltage monitor, inclusive of
the associated voltage recording capabilities.
All components are covered by the HURNER warranty
Movement Pushbutton
Tag printer and label tags
Front panel
The HURNER movement pushbutton
fitted to the basic machine chassis
allows moving the machine carriage
when the welder stands next to the
chassis. This enables convenient
welding without constant back-andforth between the hydraulic and
control box and the machine chassis.
Immediate quality labeling of every welded joint is possible with the
optional dedicated tag printer that delivers an abrasion-proof plastic
sticker which can be used as a label on the fitting or joint.
The standard version of the
machine ships with a nextgeneration, high-resolution,
temperature range-extended
character display.
The novel GT keyboard enables
convient input of both required
component parameters and
traceability data.
69
HURNER WORKSHOP FABRICATION BUTT-WELDING MACHINES
HURNER WhiteLine
HWT 400
70
HURNER WORKSHOP FABRICATION BUTT-WELDING MACHINES
The HWT 400-C is a numerically controlled plastic welding machine for
workshop applications developed in compliance with the so-called machinery
directive 2006/42/EC as amended, that allows making segments, tees, Y pieces
and crosspieces. The machine is designed for the joining of segmented bends
from O.D. 90 to 400mm and of tees, Y pieces, and crosses from O.D. 90 to 315mm.
The machine is set on a welded, heavy-duty, no-warp support frame and the
bearings on which move both the horizontally traveling carriages and heating
element and facing tool assembly, are designed as precision-engineered and
heavy load-bearing trapeze-shaped guides with precision-matched runner
blocks. As well the insertion and retraction the heating element and the facing
tool as the entire welding process are fully automated and, therefore, ensure
utmost accuracy, ergonomic working, and tremendously short
change-over delays.
To improve the geometry of fittings and the quality of the joint, this nextgeneration representative of workshop technology features not only two
horizontally moving and adjustable carriage consoles, but also an additional
supporting cylinder (optional) for welding sizes 355 mm or larger.
The heating element temperature and the force are controlled in the course of
the welding process in accordance with the applicable national standards (DVS,
WIS, etc.). It goes without saying that all parameters that are critical for a highquality and reproducible welded joint are monitored throughout the process
and saved to the memory of the system, which can hold up to 10, 000 reports.
Description
Stock-Nr:
Machine inclusive of CN control, LH and RH clamp assemblies,
with reducers 90 - 355mm
200-260-400
Clamp assemblies, right-hand and left-hand side
Reducer inserts for clamp assembly
O.D. 400 mm
O.D. 90 - 355 mm
200-260-401
200-260-402
Clamp assembly for tees (3 pieces)
Reducer inserts for tee clamp assembly
O.D. 315 mm
O.D. 90 - 280 mm
200-260-403
200-260-404
Clamp assembly for crosspiece 90 deg.
Reducer inserts for crosspiece clamp assembly
O.D. 315 mm
O.D. 90 - 280 mm
200-260-405
200-260-406
Clamp assembly for Y pieces 45/60 deg.
Reducer inserts for Y piece clamp assembly
O.D. 315 mm
O.D. 90 - 280 mm
200-260-407
200-260-408
O.d. 90 - 315 mm
200-604-315
Clamp assembly for fittings
O.D. 90 - 400 mm
200-260-440
Reducer inserts for fitting clamp assembly
O.D. 90 - 355 mm
200-260-441
Label tag printer
200-260-431
Additional, supporting cylinder for clamp assemblies
200-260-410
Replacement blade 1 unit
315-109-026
71
HURNER WORKSHOP FABRICATION BUTT-WELD MACHINES
Technical specs
Machine dimensions
W 1511 x H 1384 x D 1920
Machine weight
approx. 1000 kg
Mains power supply
400V, 50Hz, (3-phase PE, no N
Machine overall power
9000 W
Heating element power
5000 W
Facing tool power
1580 W
Hydraulic unit power
1500 W / 120 bar
When the machine ships, a high-resolution colour touch screen of the
latest generation is included as a standard feature. This panel enables
entering and viewing both all required pipe of fitting parameters and
needed traceability data.
Ambient temp operating
0°C - 40°C
Ambient temp storage
-5°C -50°C
Heating element operating
temperature
180°C - 260°C
It is a first-to-market that the machine features user access control
by RFID technology.
Operating range
Segments:
Tees:
Crosses:
Ts:
Automatic Data logging
10, 000 welded joints
Data transfer
USB interfaces (USB A) for USB
stick and tag printer
Manufacturer's warranty
12 months
Standards, approvals, quality
Machinery Directive 2006/42/EC,
DVS 2207-1, WEEE Reg. No. DE
74849106, ISO 9001: 2008
90 - 400 mm
90 - 315 mm
90 - 315 mm
90 - 315 mm
The tried and tested input devices, scanning pen and handheld scanner,
are also available. Futhermore, all CNC machines are equipped with a USB
interface to enable downloading the welding reports in the PDF format to
a USB stick or sending them to the management database in the HURNER
DataWork format. It is also possible to label a joint immediately for its quality
by printing on plastic foil an indelible label tag with the available tag printer
that will identify the fitting.
72
HURNER ELECTROFUSION WELDING MACHINES
HURNER WhiteLine
HST 300 2.0
73
The HST 300 + 2.0 of the WhiteLine series of welding units is HURNER's move
to take electrofusion welding into a new age, the age of a generation of
welders with revolutionary, unique characteristics. These units, which have
been developed from scratch, built on the comany's massive, decades-long
experience. HURNER's standard hallmarks-light weight, compact dimensions,
top-notch performance-have been added on-board with geo-coordinate
recording by GPS at the touch of a button.
The WhiteLine welders cover all areas of application in electrofustion welding
of PE, PP and PVDF pipes with heater coil fittings. There is no challenge for
which you will not find a welder of the series able to take it on successfully.
Whether it is jointing in the safety-sensitive area of gas networks, including
accurate recording of georaphic data, jointing components with very small
diameters (e.g., geothermal or sanitary fitting applications) or very large
diameters (e.g., wastewater applications)- the welders will always make a
statement by their unyielding reliability that builds on more than 35 years
of developing and manufacturing experience.
The lighthouse HST 300 Print + 2.0 and HST 300 Pricon + 2.0 offer an extremely
intuitive data trasfer menu that enables the download of all or of a finely
tuned selection of welding and traceability reports, as an abstract or extended
report in the PDF format, as a label printed by the optional label tag printer, or
in the Data Work format sent to a PC.
GPS
Label tag printer
GT Keypad
Data logging capabilities of today's welding
units have been able to answer only the
question, "Who welded what, when and
how?" Traceability has now been extended
to answering the critical question that used
to create the most serious issues, that is,
"Where is the welded joint buried?"
This answer is given by the new lighthouse
welders HST 300 Print + 2.0 and HST 300
Pricon + 2.0, both of which feature a
specifically developed, high-res GPS module
that determines the coordinates with
maximum precision. For both welders,
the GPS upgrade is optional, while the
standard model of both continues to be
available without it.
The new Generation 2.0 data loggers for
welding report generation also offer
automation of component labelling,
which used to require the manual use of
marker pens. No need anymore to write
the cooling time or any other remark onto
the pipe. The data transfer menu allows
printing of a mini-summary of a selected
welding report on a label tag printer.
The abrasion-proof plastic tag is then
simply affixed to the fitting or pipe.
The tried and tested download methods
via USB A, abstract or extended report as
well as report in the DataWork format,
will of course continue to be available.
The standard versions of the Generation
WhiteLite welders ship with a state-of-theart high-resolution, temperature rangeextended character display.The novel
GT keypad allows convienent input of all
required parameters. The input is possible
as you would use a traditional mobile device
with a keypad. Another unique functionality
is the ViewWeld feature. It enables browsing,
viewing and checking of the logged welding
reports on the display screen of the welder,
without any need to print the reports off.
74
HURNER Electofusion Welders with Report Generation
Version 2.0
0000
00
HST 300
Print + GPS
HST 300
Print +
HST 300
Pricon +
HST 300
Print
HST 300
Print 315
HCU 300
Stock-Nr:
200-230-084
200-230-113
200-230-017
200-230-002
200-230-016
200-230-115
Automatic data logging
10, 000 reports
10, 000 reports
GPS
•
-
•
-
-
-
Welding range, diameter
up to O.D 1200
mm
up to O.D 1200
mm
up to O.D 1200
mm
up to O.D 1200
mm
up to O.D 315
mm
up to O.D 1200
mm
Data input from bar code with
handheld scanner/scanning pen
•
•
•
•
•
•
Data input manual (numeric
code and voltage/time
•
•
•
-
•
•
Data input with fusamatic system of
contact identification
Fusamatic
Fusamatic
-
-
-
-
Welding monitoring system
•
•
•
•
•
•
•
•
•
•
•
•
Label tag print menu
•
•
•
•
-
•
Data download formats: PDF abstact
or extended report, DataWork format,
service report
A/X
DW
S
A/X
DW
S
A/X
DW
S
A/X
DW
S
A/X
DW
S
A/X
DW
S
ViewWeld functionality
•
•
•
•
•
•
-
-
-
LED-lit with
character height
8 mm
LED-lit with
character height
8 mm
LED-lit with
character height
8 mm
LED-lit with
character height
5 mm
LED-lit with
character height
5 mm
LED-lit with
character height
5 mm
Standard-compliant ISO 12176
traceability
AutoWeld functionalities
Display screen
20, 000 reports
2, 000 reports
500 reports
1, 800 reports
Input voltage
230 V/ 50Hz
230 V/ 50Hz
230 V/ 50Hz
230 V/ 50Hz
230 V/ 50Hz
230 V/ 50Hz
Output current
max. 110 A
max. 110 A
max. 110 A
max. 110 A
max. 80 A
max. 110 A
8 - 48 V
8 - 48 V
8 - 48 V
8 - 48 V
8 - 48 V
8 - 48 V
Approvals, quality, ingress protection
Output voltage
CE, WEEE Reg. No
De 74849106,
ISO 9001, RoHS
compliance,
IP 54
CE, WEEE Reg. No
De 74849106,
ISO 9001, RoHS
compliance,
IP 54
CE, WEEE Reg. No
De 74849106,
ISO 9001, RoHS
compliance,
IP 54
CE, WEEE Reg. No
De 74849106,
ISO 9001, RoHS
compliance,
IP 54
CE, WEEE Reg. No
De 74849106,
ISO 9001, RoHS
compliance,
IP 54
CE, WEEE Reg. No
De 74849106,
ISO 9001, RoHS
compliance,
IP 54
Temperature range
-20°C thru +60°C
-20°C thru +60°C
-20°C thru +60°C
-20°C thru +60°C
-20°C thru +60°C
-20°C thru +60°C
Weight
Dimensions W x H x D, mm
75
16 kg
16 kg
10 kg
16 kg
16 kg
21 kg
236 x 295 x 330
236 x 295 x 330
236 x 295 x 330
236 x 295 x 330
236 x 295 x 330
540 x 210 x 420
incl. case
HST 300
Junior +
HST 300
Junior
HST 300
Manual
HST 300
Monofuse
HST 300 HP
(HighPower)
HST 300
Print + 80 V
HST-S-160
HST-S-315
200-230-001
200-230-000
200-230-004
200-230-008
200-230-041
200-230-040
400-160-101
400-315-101
-
-
-
-
10, 000 reports
10, 000 reports
-
-
-
-
up to O.D 1200
mm
up to O.D 1200
mm
up to O.D 1200
mm
up to O.D 1200
mm
Larger than O.D
1200 mm
up to O.D 1200
mm
up to O.D 160
mm
up to O.D 315
mm
•
•
•
-
•
-
•
•
•
•
-
-
-
-
-
Fusamatic
-
-
Contact
identification
Contact
identification
•
-
•
-
•
-
•
-
•
•
•
•
•
-
•
-
-
-
-
-
-
-
A/X
DW
W
DW
-
-
•
-
•
-
-
-
•
-
-
-
LED-lit with
character height
5 mm
LED-lit with
character height
5 mm
LED-lit with
character height
5 mm
LED-lit with
character height
5 mm
LED-lit with
character height
5 mm
LED-lit with
character height
8 mm
7-segment
characters
7-segment
characters
230 V/ 50Hz
230 V/ 50Hz
230 V/ 50Hz
230 V/ 50Hz
400 V/3 Ph, 50Hz
230 V/ 50Hz
230 V
230 V
max. 110 A
max. 110 A
max. 110 A
max. 110 A
max. 130 A
max. 110 A
max. 5 A
max. 11 A
8 - 48 V
8 - 48 V
8 - 48 V
8 - 48 V
8 - 48 V
8 - 80 V
230 V
230 V
CE, WEEE Reg. No
De 74849106,
ISO 9001, RoHS
compliance,
IP 54
CE, WEEE Reg. No
De 74849106,
ISO 9001, RoHS
compliance,
IP 54
CE, WEEE Reg. No
De 74849106,
ISO 9001, RoHS
compliance,
IP 54
CE, WEEE Reg. No
De 74849106,
ISO 9001, RoHS
compliance,
IP 54
CE, WEEE Reg. No
De 74849106,
ISO 9001, RoHS
compliance,
IP 54
CE, WEEE Reg. No
De 74849106,
ISO 9001, RoHS
compliance,
IP 54
CE, WEEE Reg. No
De 74849106,
ISO 9001, RoHS
compliance,
IP 44
CE, WEEE Reg. No
De 74849106,
ISO 9001, RoHS
compliance,
IP 44
-20°C thru +60°C
-20°C thru +60°C
-20°C thru +60°C
-20°C thru +60°C
-20°C thru +60°C
-20°C thru +60°C
-20°C thru +60°C
-20°C thru +60°C
16 kg
16 kg
16 kg
16 kg
16 kg
17 kg
1.7 kg
2.8 kg
236 x 295 x 330
236 x 295 x 330
236 x 295 x 330
236 x 295 x 330
260 x 365 x 330
260 x 365 x 330
165 x 200 x 85
165 x 200 x 85
76
HURNER PRECISION PIPE TOOLS
HURNER WhiteLine
Precision Pipe Tools
77
Pipe Shear
Description
Stock Nr.
HURNER Plastic Pipe Shear HSTCUT 35: 0 - 35mm
216-100-213
Replacement Blade HSTCUT 35
216-100-217
HURNER Plastic Pipe Pipe Shear HSTCUT 42: 0 - 42mm
216-100-214
216-100-218
216-100-216
216-100-219
216-100-215
216-100-220
Pipe Cutter
Description
Stock Nr.
HURNER Pipe Cutter Size 1: 6 - 76mm for wall thickness up to 8.6mm, incl. spare
cutting wheel
216-100-210
HURNER Pipe Cutter Sizer 2: 50 - 127mm for wall thickness up to 19.8mm
with optional, non-standard cutting wheel compatible with wall thickness up to
27.8mm
216-100-211
HURNER Pipe Cutter Size 3: 100 - 170mm for wall thickness up to 19.8mm
with optional, non-standard cutting wheel compatible with wall thickness up to
27.8mm
216-100-212
Cutting Wheel 19 x 6.2 for pipe cutter size 1
for metal pipes, maximum wall thickness 2.0mm
216-101-216
for copper/aluminum pipes, maximum wall thickness 2.0mm
216-101-217
for plastic and composite pipes, maximum wall thickness 8.6mm
216-101-210
Spare Pin for Cutting Wheel for pipe cutter size 1
216-101-218
Cutting Wheel 25 x 11 for pipe cutter size 2 and size 3
for metal pipes, maximum wall thickness 6.0mm
216-101-224
216-101-220
216-101-221
216-101-222
216-101-223
Spare pin for Cutting Wheel for pipe cutter size 2 and size 3
216-101-225
Replacement De-bur for pipe cutter size 1-3
216-101-219
78
Universal Pipe Aligner
Description
Stock Nr.
Universal Pipe Aligner O.D. 20 - 75mm, incl. storage bag
219-00-022
Universal Pipe Aligner O.D. 63 - 180mm, incl. storage bag
219-00-023
Scraper for Pipe Ends
Description
Stock Nr.
Scraper for pipe ends, size 1, O.D. 32 - 160mm
216-100-060
Scraper for pipe ends, size 2, O.D. 110 - 500mm
216-100-070
Replacement Blade
216-103-060
Scraper for Pipe Ends and Saddle Areas
79
Description
Stock Nr.
Scraper for pipe ends and saddle areas, size 1, O.D. 32 - 63mm
216-100-016
Scraper for pipe ends and saddle areas, size 2, O.D. 50 -180mm
216-100-017
Replacement Blade
216-100-060
HSK HOT AIR WELDER
HSK
Hot Air Welder
80
HSK HOT AIR WELDER
HSK300 Hot Air Welder
Stock-Nr. HSK300
Adaptor Nozzle
Stock-Nr. 4000
Round Speed Welding Nozzle
3mm Stock-Nr. 5010
4mm Stock-Nr. 5011
5mm Stock-Nr. 5012
Triangular Speed Welding Nozzle
5mm Stock-Nr. 5000
7mm Stock-Nr. 5001
The latest generation of our , lightweight industrial hot air
welder HSK300
• The hot air welder HSK300 tube is characterized by its very user-friendly
shape and easily handles small and large jobs.
Tacking Nozzle
Stock-Nr. 1015
• In conjunction with the strong heating power of 1500 W 230V and its low
weight allows professional and fatigue-free welding.
• In addition, the device has a cold setting without heating preset.
Wide Slot Nozzle 20mm
Stock-Nr. 4002
• The collector carbons of the motor can be replaced several times and
allow continuous operation of the device.
• The element can be easily changed from outside to carry on without
opening the device.
• The air-cooled heating element is suitable for many different nozzle
shape specifications.
• With a wide range of accessories it allows the use of HSK300 tube in various
industries. Here are just a few examples:
• Floor processing
• Tarpaulins and awnings industry
• Tank and plastic locksmith
• Construction
• Leisure industry
• Panelbeaters
Wide Slot Nozzle 40mm
Stock-Nr. 4003
Hand Roller
45mm Stock-Nr. 7001
80mm Stock-Nr. 6997
Hand Roller
45mm Stock-Nr. 7000
80mm Stock-Nr. 6998
81
HSK WELDING EXTRUDERS
HSK
Welding Extruders
82
HSK HAND WELDING EXTRUDER
Hand Welding Extruder HSK 10
Stock-Nr. HSK10
Stock-Nr. HSK18
Basic Extruder
Basic Extruder
• Extrusion welding from PEHD, PP and PVC
• Patented temperature prode, located in the melt chamber
• Patented rod feeding, no additional gearing
• Control units for actual / desired mass temperature
• Cold start protection
• Rod diameter 4 mm
• 1 pce nozzle blank included
• Extrusion welding from PEHD, PP, PVC and PVDP
• Permanent speed control
• Rod diameter 3 and 4 mm
• 1 pce nozzle blank included
Technical Data
Technical Data
Output
Heating extruder
Drive
Voltage
Weight
Guarantee
1,0 kg/h (with PEHD rod 4 mm)
300 W / air 1500 W
500 W
230 V / 50Hz
4.4 kg
screw and cylinder 24 months
Output
Heating extruder
Drive
Air requirement
Voltage
Weight
Guarantee
With air 3000 W
750 W
300 I/min.
230 V / 50Hz
4.8 kg
Additional equipment
• Welding nozzles
• Transportation box • Welding rod
• Extruder nozzle preheating
• Widen
• Prolongation
• Air adaptor
• Angle adaptor
• Welding nozzles
• Widen
• Angle adaptor
• Air compactor
• Welding rod
• Transportation box
• Prolongation
83
HSK HAND WELDING EXTRUDER
Basic Extruder
Basic Extruder
• Extrusion welding from PEHD, PP, PVDF and PVC*
• Rod diameter 3, 4 and 5 mm
• 1 pce nozzle blank included *PVC with special screw
• Extrusion welding from PEHD, PP, PVC and PVDF*
• Patented temperature probe, location in the melt chamber
• Permanent speed control
• Control units for actual / desired mass and air temperature
• Rod diameter 3, 4 and 5 mm
• 1 pce nozzle blank included *PDVF with special screw
Technical Data
Technical Data
Stock-Nr. HSK40
Output
Heating extruder
Drive
Air requirement
Voltage
Weight
Guarantee
With air heater 2200 W
1. 100 W
300 I/min. (not version "E")
230 V / 50Hz
8 kg
Stock-Nr. HSK60
Output
Heating extruder
Drive
Air requirement
Voltage
Weight
Guarantee
6 kg/h (with PEHD rod 5 mm)
1200 W / air 3000 W
2000 W
300 I/min.
3 x 230 V / 50 Hz
11.4 kg
• Welding nozzles
• Angle adaptor
• Widen
• Air compactor
• Welding rod
• Prolongation
• Welding nozzles
• Air compactor
• Welding rod
• Angle adaptor
• Widen
• Prolongation
84
HSK WEDGE WELDER
HSK
Wedge Welder
85
HSK WEDGE WELDER
HSK HWW1000
Stock-Nr. HWW1000
Technical specs
Weight
22kg
Travel speed
0 -6m/min
Power consumption
1900W
Suitable for welding
PE-HD/ PE-LD/ Hypalon XR-5/ PVC/ PP and other
Material thickness
1 -3,5mm (4mm)
Dimensions
266mm x 403mm x 318mm
Voltage
110V/ 230V 50/ 60 Hz
Temperature wedge
500°C
Language
DE, EN, FR, RU, POR, SPAN
Standards
DVS, CE, WEEE-Reg.-Nr. DE74849106, ISO9001:2008, RoHS-conform
• Fast and easy set-up
• Memory 10, 000 welds
• Preset of thickness settings
• LCD readout of welding speed,
temperatures, distance and time
• Spring loaded welding pressure
• Solid one-piece flex-free frame
• Stepless control of welding speeds
• 110V/ 10/ 15mm with test
channel, according to DVS2225-4
• Heating element indicator for
diagnostics
• Digital volt meter, ampere meter
and time control for maintenace statistics
Additional Products: Carrier Box , Tools and maintenace kit
Punch
Tensile Tester
Testing Needle
Film Puller
86

Plasti-Tech Piping Systems

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