American 8 - American Sanders

Transcription

American 8
Operator's Manual
Active Model: 07105A
Obsolete Models: 07032C, 07048C, 07106A
READ THIS BOOK
This book has important information for the use and safe operation of this machine. Failure to read this book prior to operating or
attempting any service or maintenance procedure to your Clarke American Sanders machine could result in injury to you or to other
personnel; damage to the machine or to other property could occur as well. You must have training in the operation of this machine
before using it. If your operator cannot read this manual, have it explained fully before attempting to operate this machine.
Si Ud. o sus operadores no pueden leer el Inglés, se hagan explicar este manual completamente antes de tratar el manejo o
servicio de esta máquina.
All directions given in this book are as seen from the operator’s position at the rear of the machine.
Part No. LT069200
3/14
Contents of this Book
Operator Safety Instructions................................................................................ 3
Introduction and Machine Specifications............................................................. 5
230V Electrical Connection Instructions.............................................................. 6
How to Transport the Machine............................................................................. 7
Machine Set-Up................................................................................................... 8
How to Operate the Machine............................................................................. 10
Sanding Cuts and Sandpaper........................................................................... 13
Sander Adjustment Procedures......................................................................... 14
Routine Maintenance......................................................................................... 16
Troubleshooting................................................................................................. 17
Wiring Diagram.................................................................................................. 19
Handle Assy.................................................................................................. 20-21
Base Assy - 1................................................................................................ 22-23
Base Assy - 2................................................................................................ 24-25
Accessories....................................................................................................... 26
Chatter-Wave Prevention.................................................................................. 27
WARNING: The Products sold with this Manual contain or may contain chemicals that are known to certain governments
(such as the State of California, as identified in its Proposition 65 Regulatory Warning Law) to cause cancer, birth defects or
other reproductive harm. In certain locations (including the State of California) purchasers of these Products that place them in
service at an employment job site or a publicly accessable space are required by regulation to make certain notices, warnings or
disclosures regarding the chemicals that are or may be contained in the Products at or about such work sites. It is the purchaser’s responsibility to know the content of, and to comply with, any laws and regulations relating to the use of these Products in
such environments. The Manufacturer disclaims any responsibility to advise purchasers of any specific requirements that may
be applicable to the use of the Products in such environments.
Page 2
®
Clarke American Sanders American 8 Floor Sander Operator's Manual
OPERATOR SAFETY INSTRUCTIONS
WARNING
DANGER means:
WARNING means: CAUTION means: AVERTISSEMENT
ADVERTENCIA
Severe bodily injury or death can occur to you or other personnel if the DANGER statements
found on this machine or in this Owner’s Manual are ignored or are not adhered to. Read and
observe all DANGER statements found in this Owner’s Manual and on your machine.
Injury can occur to you or to other personnel if the WARNING statements found on your
machine or in this Owner’s Manual are ignored or are not adhered to. Read and observe all
WARNING statements found in this Owner’s Manual and on your machine.
Damage can occur to the machine or to other property if the CAUTION statements found on
your machine or in this Owner’s Manual are ignored or are not adhered to. Read and observe
all CAUTION statements found in this Owner’s Manual and on your machine.
DANGER:
Failure to read the Owner’s Manual prior to operating or attempting any service or maintenance procedure
to your Clarke American Sanders machine could result in injury to you or to other personnel; damage to the
machine or to other property could occur as well. You must have training in the operation of this machine before using it. If you cannot read English, have this manual explained fully before attempting to operate
this machine.
DANGER:
Sanding/finishing wood floors can create an environment that can be explosive. The following safety procedures must be adhered to:
• Cigarette lighters, pilot lights and any other source of ignition can create an explosion when active during
a sanding session. All sources of ignition should be extinguished or removed entirely if possible from the
work area.
• Work areas that are poorly ventilated can create an explosive environment when certain combustible
materials are in the atmosphere, i.e., solvents, thinners, alcohol, fuels, certain finishes, wood dust and
other combustible materials. Floor sanding machines can cause flammable material and vapors to burn.
Read the manufacturer’s label on all chemicals used to determine combustibility. Keep the work area well
ventilated.
• Spontaneous combustion or an explosion can occur when working with sanding dust. The sanding dust
can ignite and cause injury or damage. Sanding dust should be disposed of properly. Always empty the
sanding dust into a metal container that is located outside of any building(s).
• Remove the contents of the dust bag when the bag is 1/3 full. Remove the contents of the dust bag each
time you finish using the machine. Never leave a dust bag unattended with sanding dust in it.
• Do not empty the contents of the dust bag into a fire.
• Hitting a nail while sanding can cause sparks and create an explosion or fire. Always use a hammer and
punch to countersink all nails before sanding floors.
DANGER:
®
Operating a machine that is not completely or fully assembled could result in injury or property damage. Do
not operate this machine until it is completely assembled. Keep
all fasteners tight. Keep adjustments according to machine specifications.
Page 3
DANGER:
Electrocution could occur if the machine is used on a power circuit that repeatedly trips or is undersized. Have a
licensed electrician check the fuse, circuit breaker or power supply.
DANGER:
Electrocution could occur if maintenance and repairs are performed on a unit that is not properly disconnected from
the power source. Disconnect the power supply before attempting any maintenance or service.
DANGER:
Electrocution could occur if machine is used on ungrounded electrical circuit. Never remove or disable the grounding
supply conductor on the electrical cord. Consult an electrician if the grounding conductor is missing or if you suspect
your circuit is not grounded properly.
DANGER:
Use of this machine with a damaged power cord could result in an electrical shock. Do not use the machine if the
power cord is damaged. Do not use the electrical cord to move the machine.
DANGER:
Electrocution or injury could occur if the power cord is run over or damaged by the sander. Keep the cord free from
under the machine to avoid contact with the sandpaper. Always lift the power cord over the machine.
DANGER:
Moving parts of this machine can cause serious injury and/or damage. Keep hands, feet and loose clothing away
from all moving parts of the sander.
DANGER:
Operating a sander without all guards, doors or covers in place can cause an injury or damage. Always check to make
sure that all of the guards, doors and covers are secure and in place.
DANGER: Injury to the operator or bystanders could occur if the power supply remains connected when servicing the equipment,
changing abrasive, or empting the dust bag.
WARNING:
Failure to read and observe all safety statements found on your machine or in this Owner’s Manual can result in serious injury or damage. Read and observe all safety statements. Make sure that all labels, decals, warnings, cautions,
and instructions are fastened to the machine. Get new labels from your authorized Clarke American Sanders distributor.
WARNING:
Sanding dust can be airborne and can be breathed in while operating a sander. Always wear a dust mask while operating sanding equipment.
WARNING:
Injury to the eyes and/or body can occur if protective clothing and/or equipment is not worn while sanding. Always
wear safety goggles, protective clothing, and a dust mask while performing any sanding operation.
WARNING:
Bodily injury could occur if power is applied to the machine with the power switch already in the “ON” position. Always
check to assure that the power switch is in the “OFF” position before applying power to the power cable.
CAUTION:
Maintenance and repairs performed by unauthorized personnel could result in damage or injury. Maintenance and
repairs performed by unauthorized personnel will void your warranty. Servicing of this unit must always be referred to
an authorized Clarke American Sanders distributor.
CAUTION:
Use of this machine to move other objects or to climb on could result in injury or damage. Do not use this machine as
a step or furniture. Do not ride on this machine.
CAUTION:
Damage could occur to the machine if not properly kept in a dry building for storage. Store the machine in a dry building.
CAUTION:
The machine is heavy. When transporting the machine, remove the motor. Get help to lift the machine and motor.
CAUTION:
Serious damage to the floor can occur if the machine is left running in one spot while the sanding drum is in contact
with the floor. To avoid damage to the floor, feather cut in at a normal sanding rate. Do not dwell while lowering or
raising the contact wheel. Always sand at a constant rate.
Page 4
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Introduction and Machine Specifications
Operating Controls
Motor Starter / Protector
Leveling Controls
Sanding Pressure
Adjustment
Tool Storage Tray
PART NUMBER
07032C
07105A
07048C07106A
Abrasive Size
8 x 26½” paperback
20.3 x 67.3 cm
Contact Wheel Speed (rpm)*
2400/2800
2000/2333
Abrasive Speed (sfm)* (m/min)*
4398/5131 sfm
1117/1303 m/min.
Dust Fan Speed (rpm)*
6000
5000
Dust Fan Flow (cfm)*
210 cfm 83 liters/second
Motor
60 Hz 230V 4hp (3 kW) 50 Hz 240V 3hp (2.2 kW)
Leveling Control
Externally Adjustable
Operating Control
Adjustable Lever
Motor Starter/Protector
Magnetic Circuit Breaker
Sanding Pressure Adjustment
Infinitely Adjustable
Wheels (Truck Assembly)
Steel ** Urethane***
Steel**
Urethane***
Wheel (Rear)
Steel
Canvas SteelCanvas
Drive
V-Belt
3
Dimensions
40½ x 15 x 36 /4 103 cm x 38 cm x 93 cm
Weight
216 lbs.
98kg
* revolutions per min.
*surface feet per min.
*meters per min
* cubic feet per min.
**Steel (Standard) Urethane or canvas (optional) ***Urethane (Standard) Steel or Canvas (optional)
CAUTION: Your equipment may be inappropriate on some installations. Some softer woods used in flooring cannot
support the pressure created by hard wheels.
A felt or rubber wheel should be used when these woods are encountered.
See parts list for optional wheels.
®
Always consult with the flooring manufacturer on the proper installation, preparation, and finishing of their
product. Determine suitability of your equipment in preparing the product.
Page 5
230V Electrical Connection Instructions
CAUTION:This machine will operate only on AC frequency and on electrical voltage shown on the motor nameplate.
Make sure you have the correct frequency and voltage before connecting the power cord to an outlet. The
machine has a plug as shown below.
This machine must be connected to an electrically ground circuit in order to protect the operator from electric shock. This machine has
an approved power cord with three conductors as well as a plug with three terminals. Connect the plug into a three holed receptacle.
For maximum protection against electric shock, use a circuit that is protected by a ground fault circuit interrupter.
DANGER:Electrocution could occur if the machine is exposed to water or rain. Keep the machine in a dry building.
DANGER:Electrocution could occur if machine is improperly connected to the electrical system. To prevent possible
electric shock, always use a 3wire electrical system connected to an electrical ground. For maximum protection against electrical shock, use a circuit that is protected by a ground fault circuit interrupter. Consult
your electrical contractor.
DANGER:Electrocution could occur if the ground pin is tampered with in any way. Do not cut, remove, or break the
ground pin. Do not try to fit a three-terminal plug into a receptacle or connector body other than a three
plug receptacle or connector body. If the outlet does not fit the plug, consult your electrical contractor.
DANGER: Electrocution could occur if the machine is used with a damaged plug or power cord. If the cords or plugs
are worn or damaged in any way, have them replaced by an authorized service person or electrician.
Extension Cords
Use only an approved three-pronged extension cord with two main conductors and one earthing conductor. This machine’s power cord
has a wire size of 10 gauge. This machine is equipped with a 100’ power cord. When greater range is needed follow the table below
to determine cable guage of additional footage. Refer to the following chart for extension cord information.
Feet/Wire Guage (Stranded Copper)
Source Voltage
0-100’
100-250’
208
6
Use Voltage
Booster
230
10
8
If motor appears to labor or takes a considerable longer time to come up to speed reduce sanding pressure.
Page 6
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How to Transport the Machine
WARNING:
The machine is heavy. Remove the
motor from the machine before transporting. Get help loading the machine
and motor.
To transport the machine, follow this procedure:
1. Make sure the power cable is disconnected from the
electrical outlet.
2. Disconnect the handle plug connection. See figure 1.
3. Remove the belt cover.
4. Remove the fan belt.
5. Loosen the motor bolt. Using the ¾” wrench, turn the motor
bolt counterclockwise.
Figure 1
9
6. Using the /16” wrench, remove the two hex
nuts (1).
7. Lower the motor locating screws (2). To lower the motor
locating screws, turn the screws clockwise. Make sure the
screws are aligned with the openings at the front of the
motor platform. See
figure 2.
8. Slide the motor forward.
9. Remove the drive belt.
10. Remove the motor from the chassis.
Figure 2
To re-assemble the machine after transporting, follow this
procedure:
1. Reposition motor on chassis.
2. Install the drum belt. Slide the motor back until adequate
tension is achieved in belt.
CAUTION: To prevent damage to the floor
surface, make sure the drive belt is
tight.
3. Resecure the motor to the chassis.
4. Install the fan belt.
5. Install the belt cover.
6. Reconnect the handle plug.
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Page 7
Machine Set-Up
To set-up your machine follow this procedure:
1. Familiarize yourself with the machine and read all danger,
warning and caution statements. Make sure all operators
of this machine have read this Owner’s Manual. If they
cannot read English, have the manual explained fully before
allowing anyone to operate the sander.
2. Locate the power supply. The receptacle should be
compatible with the plug. The receptacle must be grounded
and must be fused (30 amp) to avoid an electrical hazard.
3. Clip the dust bag to the elbow. Cross the strings on the dust
bag and draw tight over the flare on the elbow. Wrap the
string around the elbow and secure.
4. Wind the power cord through the cable arm. Keep the
power cord out of path of equipment.
How To Install The Abrasive
WARNING: Disconnect power before
changing abrasive.
To install the abrasive, follow this procedure:
1. Prepare abrasive with template supplied.
2. Place backing of abrasive on the template. The template is
marked “This Side Up.” Make sure the marked side of the
template is facing up.
3. Cut the abrasive to the exact lenght of the template.
4. Align one edge of the abrasive with a notch in the template.
5. Fold the other end of the abrasive over the end of the
template and crease.
6. Repeat steps 4 and 5 for remaining notch.
7. Lift the drum cover.
Page 8
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8. Put the smooth side of the abrasive against the sanding
drum.
9. Put one end of the abrasive against the sanding drum slot
(1). See figure 3.
10. Turn the drum one revolution. Put the other end of the
abrasive in the drum slot (2).
See figure 3.
11. Tighten the abrasive.
To tighten the abrasive, follow this procedure:
1. The end wrenches are given with the machine.
Put a wrench around the nut at each end of the
durm (1).
See figure 4.
Figure 3
2. Make sure the flat sides of the nuts are parallel with the drum slot.
3. Turn the wrenches the opposite rotation
until the abrasive is tight against the drum (2).
See figure 4.
12. Remove the end wrenches.
13. Close the cover.
NOTE: When using #4 or 4½ grit abrasive, remove the large grains from the folded ends. To remove the grains, rub the folded ends together.
®
Figure 4
Page 9
How to Operate the Machine
DANGER: Sanding/finishing wood floors can create
an environment that can be explosive.
Cigarette lighters, pilot lights and any
other source of ignition can create an
explosion when active during a sanding
session. All sources of ignition should
be extinguished or removed entirely if
possible from the work area.
DANGER: Work areas that are poorly ventilated
can create an explosive environment
when certain combustible materials
are in the atmosphere, i.e., solvents,
thinners, alcohol, fuels, certain finishes,
wood dust and other combustible
materials. Floor sanding machines can
cause flammable material and vapors
to ignite. Read the manufac-turer’s
label on all chemicals used to determine
combustibility. Keep the work area well
ventilated.
DANGER: Sanding dust can spontaneously ignite
and cause an injury or damage. Sanding
dust should be disposed of properly.
Always empty the sanding dust into a
metal container. Remove the contents of
the dust bag when the bag is 1/3 full.
DANGER: Sanding dust can spontaneously ignite
and cause an injury or damage. Remove
the contents of the dust bag each time
you finish using the machine. Always
dispose of the dust in a metal container
located outside of the building. Never
leave a dust bag unattended with sanding
dust in it. Do not empty the contents of
the dust bag into a fire.
DANGER: Hitting a nail while sanding can cause
sparks and create an explosion or fire.
Always use a hammer and punch to
countersink all nails before sanding
floors.
Page 10
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To operate the machine follow this procedure:
1. Install the operator’s belt as follows:
a. Position the operator’s belt around waist.
b. Cross the straps at the waist. See figure 5.
c. Slide the belt loop end over the handle on the control
lever side. Adjust the length as needed.
d. Wrap the remaining strap around the opposite side of
the handle and hold it in place with your hand.
WARNING: Should quick release of the machine
be necessary, serious operator injury
could occur if the operator has tied the
loose end of the operator’s belt strap to
the machine. Always position the strap
so that you can let go and get away
quick in case of bag fire or explosion.
Figure 5
2. Put the On/Off switch into the “ON” position.
DANGER: Serious damage can occur to the floor
surface if the machine is not in motion
while the contact wheel is running on
the floor surface. To prevent damage to
the surface, make sure the machine is
always moving when the contact wheel
is in contact with the floor.
3. Work right to left. For each forward pass, move the
machine 4” over the pass you have just finished. Retrace
your reverse path without overlapping. See figure 6.
4. Feather-cut in by easing the contact wheel down onto the
surface with the control lever while the sander is in motion.
5. When contact wheel is fully engaged with the surface,
gradually adjust your pace for adequate finish removal.
Keep sander in motion while the contact wheel is engaged
with the surface or dwell marks will occur.
6. Move the machine in the direction of the grain in the wood
whenever it is possible. Sand the surface at a constant
pace.
7. Gradually feather-cut out at the termination point (the end of
your pass) by easing the contact wheel up with the control
lever. Stagger the termination points for a better blend
when edging.
8. Empty dust bag whenever it is 1/3 full. Never leave a dust
bag unattended with sanding dust in it. Sanding dust
can spontaneously ignite and cause a fire or explosion.
Empty dust into a metal container located outside of the
building.
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Page 11
B. First pass reverse, retrace same path.
A. First pass forward, right to left.
D. Second pass reverse, retrace
second path forward, etc...for the
entire room.
C. Second pass forward, overlap ½ the
drum width.
E. Work the remaining unsanded floor
in the same fashion, right to left.
Figure 6
Page 12
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Sanding Cuts and Sandpaper
Initial Cut
The purpose of the initial cut is to remove old finish and gross imperfections on the floor surface. The sanding equipment should
be adjusted to heavy sanding pressure setting and a coarse abrasive should be used. If the surface is severely damaged by deep
scratches, pre-existing dwell marks, uneven planks, etc., it may be necessary to sand across or diagonally to the grain to restore
evenness to the surface. If these conditions are not present, the initial cut should be done in the direction of the grain.
If glazing, loading, or burning takes place immediately into an initial cut, select a coarser abrasive. If this should occur during an initial
cut, the abrasive has dulled and must be replaced.
Final Cuts
The purpose of a finishing cut is to remove the scratches produced during the initial cut. Use a fine (60 - 80 grit) grain abrasive and a
reduced sanding pressure setting.
If the surface remains rough after a finishing cut, it may be necessary to use an even finer grain of abrasive (80 - 100 grit). Care
should be taken in selecting the grit size of the abrasive. A very fine grain will close the pores on a wood floor making admission of a
stain difficult.
If glazing or burning should occur immediately into a finishing cut, reduce the sanding pressure. If it should occur during a finishing
cut, the abrasive has dulled and must be replaced.
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Page 13
Sander Adjustment Procedures
DANGER:
Electrocution could occur if maintenance and
repairs are performed on a unit that is not
properly disconnected from the power source.
Disconnect the power supply before attempting
any maintenance or service.
DANGER:
Moving parts of this machine can cause serious
injury and/or damage. Keep hands, feet and
loose clothing away from all moving parts of the
sander.
Sanding Pressure
To adjust the sanding pressure follow this procedure:
1. Screw the sanding pressure knob down to increase the sanding
pressure when making the roughing in cut.
2. Screw the sanding pressure knob up to decrease the sanding
pressure when making the finishing cut.
Drum Rates
The machine can be operated at two rates. To change the speed of
the drum, follow this procedure:
1.
2.
3.
4.
5.
6.
7.
Remove the belt cover.
Remove the fan belt.
Loosen the motor bolt.
Remove the hex nuts at the front of the motor.
Using the 5/32” Allen wrench, lower the motor locating screws.
Slide the motor forward.
For high drum rates, install drive belt in larger diameter of the
grooves available on the motor pulley and in the smaller diameter
of the two grooves available on the drum pulley. For lower rates,
install drive belt in smaller diameter of the grooves available on
the motor pulley and in the larger diameter of the two grooves
available on the drum pulley.
8. Tighten belt and secure motor to chassis.
9. Install the fan belt.
10. Install the belt guard.
Page 14
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Leveling
If the sanding drum is out of adjustment, follow this
procedure:
1. Remove the belt cover.
2. Loosen the eccentric lock screw. Using the 7/16” wrench,
turn the eccentric lock screw (1) counterclockwise. See
figure 7.
3. To raise or lower the drum, turn the eccentric (2). See figure 7.
4. Tighten the eccentric lock screw. To tighten the eccentric lock
screw, turn the screw clockwise.
5. Install the belt cover.
How to Lubricate the Wheel Pivots
Figure 7
NOTE: The wheel pivots must be lubricated after every 25
hours of use.
To lubricate the wheel pivots, follow this procedure:
1. Put the machine on its side.
2. Lubricate the pivots. The pivots are behind the truck wheels.
See figure 8.
3. Put the machine on its wheels.
Operating Control
To increase the travel or extend the reach on the grip control
follow this procedure:
Figure 8
1. Loosen the locknut on the control rod.
See figure 9.
2. Screw the control rod adjuster in until the desired reach is
found.
3. Tighten the locknut.
To decrease the travel or reduce the reach on the grip control
follow this procedure:
1. Loosen the locknut on the control rod.
See figure 9.
2. Screw the control rod adjuster out until desired reach is
found.
3. Tighten the locknut.
®
Figure 9
Page 15
Routine Maintenance
The following items need to be periodically inspected and maintained to keep your sander in good working condition.
Wheels
Periodically remove the debris from the truck and caster wheels.
Debris can cause waves on a sanded surface. Lubricate truck
mechanism every 25 hours of use. The machine is equipped with
lubrication fittings and are located on shaft supporting mechanism.
Dust Bag
Remove the dust bag from the machine and shake it thoroughly
to remove the sanding dust from the dust bag. Turn the dust bag
inside out and machine wash in cold water to prevent pore blockage
and loss of dust recovery.
Drive Belt
Periodically check the drive belt tension.
Bearings
Periodically check the bearings for wear or damage according to the
following schedule:
Idler pulley
Fan shaft
Arbor shaft
Motor shaft
Page 16
after 1st 1500 hrs.
after 1st 2500 hrs.
after 1st 5000 hrs.
after 1st 5000 hrs.
®
Troubleshooting
Problem
Cause
Action
Drive belts slip.
Insufficient tension.
(Squeaking or squealing sound)
Worn belts.
Squealing, growling or grinding Damaged and/or worn bearing.
noise coming from machine.
Dust pick-up is poor.
Dust bag is over 1/3 full.
Dust bag is dirty.
Dust chute is obstructed.
Motor will not start.
Defective motor starter.
Defective start capacitor.
Defective electronic start switch.
Defective motor.
No power.
Tension drive belts
Replace belts.
Remove drive belts, rotate arbor
motor, fan, shafts and idler pulley to
locate dragging or rough bearing.
Contact an authorized dealer.
Empty contents of bag.
Shake debris from bag and wash. Remove fan cover and clear throat.
Check power supply and connections.
Motor runs sluggishly.
Low voltage from excessive footage, Locate power source nearer to work site.
undersized extension cord, or poor
Decrease sanding pressure.
connection.
Defective run capacitor.
Defective motor.
Motor starter trips/repeatedly
Excessive load.
trips.
Defective electronic start switch.
Defective motor starter.
Low voltage from poor connection.
Defective motor
Defective capacitor.
Uneven cut.
Leveling out of adjustment.
Readjust leveling.
Burning or glazing.
Dull abrasive.
Excessive sanding pressure.
Too fine of an abrasive.
Replace abrasive.
Decrease sanding pressure setting.
Use coarser abrasive.
Slow cutting.
Waves on sanded surface.
Dull abrasive.
Too fine of an abrasive.
Insufficient sanding pressure.
Replace abrasive.
Use a coarser abrasive.
Increase sanding pressure setting.
Debris on wheel.
Flat spot on tire(s).
Remove and clean wheels.
Replace tires.
Chatter marks on sanded
Drum out of round.
surface (close evenly spaced )
Drum vibration.
from surface or ends of drum.
or replace the drum.
Change shim combination. Remove debris
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Page 17
NOTES
Page 18
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WIRING DIAGRAM
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Page 19
HANDLE ASSY
2
1
45
4
3
5
6
7
8
9
16
10
17
30
18
19
20
12
29
11
15
26
13
28
10
27
13
11
44
22
8
21
33
22
8
33
3
34
31
43
31
42
25
35
36
38
39
26
24
32
41
37
23
40
41
36
32
Page 20
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HANDLE ASSY
Item
Ref. No. Qty Description
1
ref
1
Cord Set
2 41706A 1Connector
3
962065
4
Screw - 8-32 x ¼ Pn St Mach
4
43501A
1
Inlet - 20A, 250V
5
962070
4
6
980607
4
Washer - #1106 Shakeproof
7
962794
5
Screw - 10-24 x 1
3
8
980650
7
Washer - /16 Lock
9
22127C
1
Cover - Switch Housing
10
48901A
1
Wire Ass’y – Green
11
980699
3
Washer - #1210 Shakeproof
12
48900A
1
Wire Assembly Ground
13
85393A
3
15
49023A
2
Wire Ass’y - Black
3
5
16
80021A
6
Bolt /8 x /8
17
66151A
1
Pivot Control Rod
5
18
80022A
1
Bolt , Shoulder ½ x /8
19
67129A
2
Adjuster, Control Rod
3
20
920148
1
Nut /8 - 16
21
41411A
1
Switch - Circuit Breaker
22
85517A
2
Screw - 10-24x½
23
64405A
1
Handle - Steering
24 21904C 1Clamp
25
85818A
1
Screw 5/16 -18x 2½ Hex St
26
920284
2
Nut ¼-20
27
66694A
1
Plate, Control Lever
28
85393A
2
Screw ¼-2 x 1¼
29
980646
1
Washer ¼
30
25602A
1
Lever, Control
31
920256
3
Nut - 5/16-18 Hex
3
5
32
86200A
2
Screw /8 -16 x /8 St St Dogpt
33
51074A
2
Clamp – Cord
34
980621
1
Washer - .1681 x .3700 SH 1108
35
20704C
1
Housing – Switch
5
36
85816A
2
Screw - /16 -18x1¾
37
41917A
1
Cord – Interconnecting
38
66116C
1
Pipe – Handle
3
39
962288
3
Screw - /8-16 X 1” Hex St Mach
40
21105C
1
Mount – Handle
41
980652
2
Washer -.319 x .586 x .078 St Lk
3
42
980638
3
Washer - /8 Lt Spring Type
43 41707A 1Connector
44
67143A
1
Rod Control
45 45608A 1Plug
[ ]
56380639
1
Decal, Prop 65
[ ] = Not Shown
®
Page 21
Page 22
64
9
105
87
63
53
88
60
89
90
®
3
19 20
65
61
92
91
62
21
2
101
102
8
97
96
22
23
24
100
99 98
93 9495
25
26
11
66
70
51
38 71
39
27
45
67
56
5
13
14
68
25
18
12 103
104
10
4
1
69
42
51
37
41 24
36
83
45
29
15
28
17
16
6
55
11
31
30
7
56
5758
46
59
33 34
35
73
47
72
79
80
76 77
78
51 52
49
85
82
75
81
74
48
84
54
10
BASE ASSY - 1
BASE ASSY - 1
Item
1
62800A
1
Pipe - Ass’y
2
85706A
1
Screw - ½ - 13 x 1¾ Hex St
3
87006A
1
Washer - .56 X 1.38 X .11 Flat
4
60401A
1
Arm - Cable
5
925036
1
Pin - Cotter
6
66110A
1
Pipe Ass’y
7
50954A
1
Dust - Bag
8
44639A
1
Motor 230/60
44640A
1
Motor 240/50
3
5
9
920260
2
Nut - /8-16 x /16 Hex
10
50920A
1
Belt - V
11
51024A
1
Belt - V
12
66168A
1
Pulley - Motor
5
13 920256 1Nut /16 - 18 Hex
3
5
14
85820A
3
Screw - /8-16 x /8 Hex St Cap
5
15
85816A
1
Screw - /16-18 x 1¾ Hex St Flt
16
27801C
1
Support - Dust Pipe
17
34223A
1
Gasket - Pipe Support
18
23405B
1
Frame - Main
19
962016
3
Screw - 10-24 x ½ Pn St Mach
20
980650
3
Washer - 1941 x 3230 x 040 Lk
21
62608C
1
Cover - Housing Drum
22 54305A 1Gasket
23
67316A
1
Screw - Drum Lock
24
51110A
2
Bearing - Ball
25
64703A
2
Housing - Bearing Shaft
26
67811A
1
Spacer - Drum
27
69032A
2
Screw - Motor Locating
7
28
81202A
1
Nut - /16-14 Hex L.H.
29
87002A
1
Washer - .47 x .94 x .06 Flat St
30 23301A 1Fan
31 61602A 1Collar
33
902567
1
Bearing Ball
1
34
65302A
1
Key - /8 x ½ #3 Woodruff
35
67411A
1
Shaft - Fan
36
67414A
1
Shaft - Drum Cover
37 67911A 1Spring
38
13501A
1
Drum - RM
39
67425A
1
Shaft Drum
NI
18601A
-1
Shaft Ass’y Drum ( includes 56, 39. 71)
41
67313A
1
Spacer - Drum Bearing
42
66918A
1
Retainer - Bearing
5
45
962983
4
Screw - ¼-20 x /8 Pn St Mach
46
34225A
1
Gasket - Plate Support
47
26503C
1
Plate Support - Fan
48
51111A
1
Bearing Ball
4962001A1
Cap - Bearing
[ ]
38109A
1
Seal Dust Pipe
17
31
1
51
980657
7
Washer - /64 I x /64 O x /16
Item
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
962823
3
Screw - ¼ - 20 x ½ Pn St Mach
77234A
1
Label, Lifting Warning
66169A
1
Pulley - Fan Shaft
66167A
1
Pulley - Drum
5
80501A
2
Key - /16 Sq. x 1.25
68703A
1
Washer - Drum Pulley
980652
1
Washer - .319 x .586 x .078
5
962258
1
Screw - /16-18 x 1” Soc Cap
26107C
1
Platform Motor
962262
1
Screw - 8-32 x ¼ St St Cup Pt
22101A
1
Cover - Drum
62404A
1
Clamp - Bumper Rear
962348
1
Screw - 10-24 x ½ Flat St Cap
31210A
1
Bumper - Drum Cover
26900A
1
Ring - Lock-Pan-Dust
67311A 1Screw
7
81900A
1
Nut - /16 -14 Hex St
26100A
1
Pan - Dust
61600A
1
Clip - Dust
65301A
1
Key #606
5
3
920280
1
Nut - /8 -18 x /8 Hex Jam
87102A
1
Washer - .62 x 1.09 x .16
20400B
1
Arm Idler
68000A
1
Stud - Idler
87005A
1
Washer - .52 x 1.00 x 1.00
87101A
1
Washer - .50 X .12 Lock St
920132
1
Nut - ½-20 Hex Jam
67813A
1
Spacer - Idler Bearing
67701A
1
Sleeve - Idler
902550 1Bearing
67317A
1
Shaft - Idler
34222A
1
Gasket - Pan Dust
11
11
1
980651 3Washer- /32 x /160 x /16
3
85811A
3
Screw - /8-18 x ¾
5
3
962103
2
Screw - /16-18 x /8
3
962216
4
Screw - /8-16 x ¼
3
962870
1
Screw - /8-16 x 1
64460A
1
Handle Motor
32357A
2
Cover Handle
930087 2Rivet
74044A
1
Plate Safety
697502
1
Strain Relief
41305A
2
Capacitor Start
41304A
1
Capacitor Run
47378A
1
Switch Start
962823
2
Screw - ¼-20 x ½
980614 2Washer
45604A
1
Plug Locking
41945A
1
Cord Motor
915098
1
Key ¼-52 x 1½
57712A
1
Ring Retaining
87034A
1
Retainer Pulley
3
962288 1Screw /8-16 x 1
67642A
4
Shim, Motor
[ ]
[ ]
[ ]
[ ]
[ ]
[ ]
[ ]
Motor Parts Not Illustrated
50563A
1
End Bell
52768A
1
Front Cover
53998A 1Fan
52769A
1
Fan Cover
51188A
1
Bearing Front
902547
1
Bearing Rear
40316A
1
Armature Assembly
[ ] = Not Shown
®
Page 23
BASE ASSY - 2
2
1
4
6
7
9
5
3
8
66
10
11
13
14
59
12
15
17
19
16
27
43
51
21
60
30
24
31 26
15
32
34
14 33
45
38
46
68
47
48
49
28
29
44
18
42
20
26
23
35
37
36
40
67
11
50
39
41
52
22
64
62
64
54
64
40
63
25
22
65
54
41
58
Optional
Urethane Wheels
62
Optional
Urethane Caster Wheels
72
22
71
63
41
60
54
62
57 56
55 54
64
Page 24
®
69
53
70
69
70
63
BASE ASSY - 2
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
962052
1
Screw - 10-24 x ½ Flt St Mach
3
962161
2
Screw - 10-24 x /8 St St Cuppt
25200C
1
Knob - Hand
66912A
1
Retainer, Screw Adjusting
67309A 1Screw
67312A 2Screw
87000A 1Washer
67905A 1Spring
66123A
2
Plunger, Spring
67906A 2Spring
67107A
1
Rod - Pivot
23405B
1
Frame, Main
66628C
1
Plate, Cover Wheel
3
962015
6
Screw, 10-24 x /8 Pn St Mach
980650
6
Washer, Lock
62801A 1Eccentric
87007A
1
Washer, Control Shaft Eccentric
980614
1
Washer, #1114 Shakeproof
85700A
1
Screw, ¼-20 x 1” Hex
70224B
1
Kit Guard, Belt
60715B
1
Bolt, Pivot
87003A
4
Washer, .59 x 1.00 x .09 Flat
67812A
1
Spacer, Bracket
51069A
1
Tube, Latch
962823
3
Screw, ¼-20 x ½ Pn St Mach
17
31
1
980657 4Washer, /64 I x /64 O x /16
920112
2
Nut, #6-32 Hex
980607
2
Washer, #1106 Shakeproof
66627A
1
Cover, Truck Wheel
87004A
2
Washer, Fit St
61600A
1
Clip, Dust
5
962983
1
Screw, ¼-20 x /8 Pn St Mach
63904A
1
Clamp, Belt Guard
3
85313C
2
Screw, 6-32 x /8 Pn St Mach
66913A
1
Retainer, Bearing
51112A
2
Bearing, Ball
Item
37 67821A 1Spacer
38
81102A
2
Nut, ¼-20 ESNA
39
29403C
1
Yoke, Wheel
40 60101A 3Axle
41 87101A 3Washer
42
51071A
1
Bracket, Latch
5
43 920160 1Nut /16 -18
5
44
86201A
1
Screw /16 -18 x 1”
45
67143A
1
Rod, Control
3
5
46 920260 1Nut /8 -16 x /16
47
53917B
1
Clevis,Control Rod
3
48
925036
1
Pin, Cotter /32 x ¾
49
66503A
1
Pin, Fork
50
62000A
1
Nut, End
51
67412A
1
Shaft, Control
52
21101A
1
Bracket, Truck Wheel
53 60547A 2Axle NOTE 1
54
56106070
6
Bearing, Ball
55
167312
2
Ring, Retainer NOTE 1
56 60481A 2Spacer NOTE 1
57
50992A
2
Wheel, Asm. NOTE 1
58
54000A
2
Fitting, Lub
59
57101A
1
Plug, Soft
60 60544A 2Spacer
62 67810A 2Spacer
63
920196
3
Nut, ½ - 13
64
59928A
3
Wheel (Steel) NOTE 2
[ ]
10243A
-
KIt, Wheel (Urethane)(Optional)
66
81209A
1
Nut, ½-13 Flange
67
85806A
1
Screw, ¼-20 x ¾
68
87007A
1
Washer, ¼- ¾ x .06
69
61333A
2
Wheel, Caster 4” NOTE 1
70 51226A 4Bearing NOTE 1
71
747304
2
Ring, Retaining NOTE 1
[ ] = Not Shown
NOTE 1: Only used on models 07105A & 07106A.
NOTE 2: Only used on models 07032C & 07048C.
®
Page 25
ACCESSORIES
Item
53560A
1
Beltleather Operators
50842A
1
Wrench 3/4 Drum
9
7
59810A2
Wrench, End /16 x /16
5
59815A 1Wrench /32
64415A 1Handle-Carrying
42201A
1
Cordset- Hard Service 100FT
42200A
1
Cord Set-Hard Service
68315A 1Template
56383241
3
Steel Wheel AM 8/12 Asm Kit
10243A
3
Wheel Asm Urethane
30088A
1
Skid Transport
Page 26
®
Chatter - Wave Prevention
Clarke American Sanders are designed and manufactured to the most rigid tolerances. However, after a finishing cut it is possible to
see “chatter” or “waves”.
The best guarantee to remove the chatter is to finish the floor with a
rotating horizontal sander, such as Clarke American Sanders’s Sander 16.
To minimize chatter when using a belt or drum sander the following steps should be taken:
1) DRUM PAPER...insure the paper is secured in the slot, but not too tight. Paper that
is too tight will force the drum slot wider, leaving a “slot mark chatter” on the floor.
2) DRUM MARKS........are caused by the operator lowering the drum to the floor without forward traverse. These marks
should be removed by cutting at a 45 degree angle to the mark. Cutting
at the mark while maintaining the same path will only increase the mark depth and width.
®
Page 27
Chatter Wave Prevention (cont)
3) UNEVEN WALKING PACE..... can leave lengthy “waves”. The machine cuts more material during the slower pace.
Pay particular attention to a steady, even pace.
4) EXCESSIVE LIGHT CUTS.... may reveal high spots on the paper/contact wheel and cause chatter. Take a heavier cut
and increase the pace.
5) DEBRIS.... lodged between the paper and the drum will leave chatter. On a belt sander, debris may be adhered to the
drum. Insure the drum is clean and free of debris before placing the paper on.
6) SANDER PAPER QUALITY....may vary. Belt seams can be thicker on low quality paper and cause chatter. Use only
Clarke American Sanders specified sandpaper.
PROPER CARE OF YOUR MACHINE CAN MINIMIZE CHATTER AND WAVES.
1) V-BELTS.... can cause vibration and chatter if they are of low quality. Use only belts specified by Clarke American Sanders.
2) TRUCK AND CASTER WHEELS....with flat spots, out-of-roundness, or debris adhered to their surface can cause
“waves” or a “chatter effect”. Always clean and inspect all wheels before starting to sand, and before the finish
cut. Replace or true the wheels if found to be out-of-round.
3) DUST PICK-UP SHOES.......may need adjusted differently for different materials that are to be sanded. An improperly
adjusted shoe will leave trailing debris that will be run over by the wheels and cause “random waves”.
4) CONTACT WHEELS (DRUMS).......may be out-of-round and cause “chatter”. Contact your Clarke American Sanders
dealer for assistance to true or replace the drum.
5) BEARINGS......in the motor, drum, or fan system may become worn and induce vibration which could cause “chatter”.
6) PULLEYS.....that are damaged or severly worn can induce vibration and cause “chatter”. Contact your Clarke American
Sanders dealer for assistance.
Clarke American Sanders is not responsibile for rework of floors that are unacceptable to the customer. It is your
responsibility to insure your equipment is in proper operating order, and that you use the right machine for the job.
Page 28
®
CLARKE AMERICAN SANDERS U.S. AND CANADA LIMITED WARRANTY
Amano Pioneer Eclipse, Inc. warrants to the original end user, each new machine, new accessories and genuine replacement parts against defects in material and
workmanship under normal use and service. Our obligation under this warranty is limited to repair or replacement of the defective item at our factory or by an Authorized
Service Center. Warranty coverage shall begin on the date of purchase by the original end user (as evidenced by your invoice from the factory or Authorized Dealer) or one
(1) year from the date the machine was shipped from the factory, whichever is earlier. The warranty registration card must be completed and returned within 30 days of
purchase. The warranty coverage period is specified below.
GROUP
Big Machines (belt and drum)
Rotary Sanders
4
Dust Control Vacs
Edger, Orbital, 3DS
Power Booster
3
Accessories/Replacement Parts
EXCEPTIONS
1,2
Parts
1 year
5 years
2 years
1 year
2 years
90 Days
2
Labor
1 year
5 years
2 years
1 year
2 years
NOTES:
1-Parts repaired or replaced are guaranteed for the remainder of the original machine warranty period.
2-Coverage only applicable to products sold and used in the United States and Canada.
3-Applies to replacement parts only after machine warranty coverage has expired.
4-Backplates on are warranted for the life of the machine
This warranty shall not apply to repairs resulting from accidents or misuse, damage in transit, overloading the capacity of the machine, failure due to lack of proper
maintenance or care as described in the operating and maintenance instructions. Minor adjustments, such as tightening of screws or bolts not connected with the
replacement of parts, are not covered. Replacement of expendable wear items such as scrub brushes, pad holders, carbon motor brushes, bulbs, bags, filters and various
rubber/plastic parts are also not covered. Repairs or alterations by an organization other than the factory or an Authorized Service Center are not covered and will void any
Amano Pioneer Eclipse, Inc. warranty as to the parts or systems repaired or altered by a non-authorized organization.
THERE ARE NO WARRANTIES THAT EXTEND BEYOND THE DESCRIPTION OF THE LIMITED WARRANTIES STATED WITHIN. NO OTHER WARRANTY, EXPRESSED
OR IMPLIED, INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, IS MADE EXCEPT
AS EXPRESSLY STATED HEREIN. ANY STATUTORY IMPLIED WARRANTIES, INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR
PURPOSE, THAT ARE IMPOSED BY LAW DESPITE THE EXPRESS LIMITATION OR WARRANTIES ABOVE, ARE EXPRESSLY LIMITED TO THE DURATION OF THE
WRITTEN WARRANTY. BUYER UNDERSTANDS, ACKNOWLEDGES AND AGREES THAT THE REMEDIES PROVIDED UNDER THIS LIMITED WARRANTY ARE THE
SOLE AND EXCLUSIVE REMEDIES AVAILABLE TO THE BUYER. AMANO PIONEER ECLIPSE, INC. WILL NOT BE LIABLE FOR ANY OTHER OR ADDITIONAL DAMAGES,
INCLUDING BUT NOT LIMITED TO INDIRECT, SPECIAL OR CONSEQUENTIAL DAMAGES ARISING OUT OF OR IN CONNECTION WITH THE FURNISHING,
PERFORMANCE, USE OF OR INABILITY TO USE THE MACHINE. ANY EXTENSIONS OF OR MODIFICATIONS MADE TO THIS WARRANTY BY A
DEALER/DISTRIBUTOR OF Amano Pioneer Eclipse, INC. ARE THE SOLE RESPONSIBILITY OF THE DEALER/DISTRIBUTOR.
All transportation or shipping charges resulting from the return of machines, parts, or accessories shall be the responsibility of the end-user. When returning, please provide
an explanation of the problem and include the serial number of the machine as well as the name of the selling organization. The Technical Service department of the authorized
Dealer Service Center or the factory will investigate and then contact you.
Transportation of hazardous waste or contaminated equipment is subject to various laws and regulations. In returning machines, parts, or accessories under this limited
warranty, the end user must certify in writing that the machines, parts or accessories being returned have not been used for handling, clean up, or disposal of hazardous waste
or hazardous materials including but not limited to such things as asbestos, anthrax etc. or if the machines, parts or accessories being returned have been used for handling,
clean up, or disposal of hazardous waste or hazardous materials, then the end user must have the machines, parts or accessories decontaminated by licensed and qualified
decontamination professionals and provide written certification of this decontamination signed by the decontamination professionals. These machines, parts or accessories are
to be returned only to the local Amano Pioneer Eclipse, Inc. Authorized Service Center for
Warranty service along with decontamination certification.
Amano Pioneer Eclipse, INC. Reserves the right to change its warranty policy without notice.
Amano Pioneer Eclipse
1 Eclipse Rd
Sparta, NC 28675
336-372-8080
800-334-2246
www.pioneereclipse.com
www.americansanders.com
2014 Amano Pioneer Eclipse 3_14

American 8 - American Sanders

Transcription

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