W+D 627 - Winkler+Dünnebier GmbH

W+D 627
The Flexible, High-Speed Envelope
Production System
W+D 627 / Envelope Machine
The Ultimate Direct Mail
Envelope Production System
The W+D 627 is truly the ultimate direct mail envelope production system for those companies
who are committed to capitalizing on growing demand for high-quality, high-performance direct
mail envelopes. The W+D 627 combines unmatched format flexibility, quick size changes and litho
competitive flexo print quality when the W+D 201 flexo press is installed in-line.
Features
Advantages
/ Speed up to 1,200 envelopes per minute
/ Envelopes with single, multiple or large window formats
/ Both inner and outer side flap capability
/ All types of seal flap gumming: Seal-flaps with
remoistenable gumming, self-seal gumming and
hot-melt pressure-sensitive gumming
/ All types of envelope styles (depending on machine model)
/ Available in blank (BC), web (RC) and combination configuration (KC)
/ EasyCut magnetic cylinder technology as a standard component
/ Optional inline-flexo printing capability
/ Optional bangtail envelope capability
/ Optional embossing capability
/ Reduced operator and maintenance complexity
/ Fastest size-change of any envelope machine thanks to the advanced servo drive platform
/ Highest productivity regardless of job complexity
/ Unmatched fold, cut and print quality
/ Minimized waste converting pre-printed rolls
/ Highest safety features of any envelope machine
/ Configurable with a W+D 201 flexo printing machine
/ Real-time remote diagnostic support
/ Odd size product shapes and special windows
/ Capability to work from rectangular sheets
2
Touch screen for system control
Additional cutting section for form cut
Standard components
Optional components
/ W+D 191 N: Automatic paper reel splicer
(W+D 627 RC/KC)
/ Flexo printing units (W+D 627 BC/KC) with »pull out« outside printing units
/ Cutting tower with blank feed (W+D 627 KC)
/ Window cut-out and window material patching section
/ W+D 190: Automatic window material reel splicer
(W+D 627 RC/KC)
/ EasyCut magnetic cylinder technology for form cut, window cut-out and complete cut
/ Touch screen for system control
/ Integrated sound-proof hoods for reduced decibel levels
/ W+D 201: Flexo printing machine as CI or stack-type version for up to 5 colors
/ Optional blank feed for W+D 627 RC
/ Hot-melt pressure-sensitive gumming section
/ Additional cutting section for complete cut
/ Embossing section
/ 2nd window material patching section
/ Bangtail envelope capability
/ Integrated register control for high product quality
when processing pre-printed reels or window material
/ Tools for envelope production with self-seal gumming
and back-folded bottom flap
EasyCut magnetic cylinder for window and complete cut
2nd window material patching section
3
W+D 627 / Envelope Machine
Machine layout
PRINT
TNIRP
22
21
20
19
18
17
15
14
13
15
14
13
8
7
4
29
24
28
27
26
25
9,618 mm
PRINT
TNIRP
23
22
20
19
18
17
8
7
2
9
6
4
24 29
28
11,426 mm
26
25
6,520 mm
17,946 mm
23
22
11,822 mm
22,252 mm
4
21
20
19
18
17
16 15
14
12
11 2
10
9
6 24 29
28
26 25
3,780 mm
627 BC
Blank-fed envelope machine
627 KC
Blank or reel-fed combination configuration
5
1
PRINT
627 RC
5
3
Reel-fed envelope machine
2
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
Reel splicer W+D 191
Web aligning section
Flexo printing machine W+D 201
Blank feeder (RC – optional)
Form cutting section at the web (KC/RC)
Separating cutting section (KC/RC)
Flexo inside printing unit (BC/KC)
Flexo outside printing units (BC/KC)
Longitudinal scoring section on the web (KC/RC)
Cross scoring section on the blank (RC)
Longitudinal scoring section on the blank (RC)
2nd form cutting section
Scoring section on the blank
longitudinal/cross (BC/KC)
Window cutting section
Window material patching section
2nd window material patching section
Side flap folding section
Side flap gumming section
Nozzle gumming: Basis (RC/KC)
– optional (BC)
Cylinder gumming: Basis (BC)
– optional (KC/RC)“
Bottom flap folding section
Staggering section
Window material unwind
Seal flap gumming section
Window material reel splicer W+D 190
Heated seal flap drying section
Product removal device
Aligner section
Hot-melt pressure-sensitive gumming
section
Seal flap folding section
Delivery with counter
U optional machine components
6,650 mm
5
W+D 627 / Envelope Machine
Dimensions and formats
Complete cut
Cut-out depth
max. 15 mm (¹⁹/₃₂“)
3 max. 390 mm (15 ¹¹/₃₂“)
max. 380 mm (14 ³¹/₃₂“)
3 max. 390 mm (15 ¹¹/₃₂“)
max. 390 mm (15 ¹¹/₃₂“)
1 min. 170 mm (6 ¹¹/₁₆“)
max. 380 mm (14 ³¹/₃₂“)
Trapezoidal cuts
max. 18 mm (¹¹/₁₆“)
Blank format
min. 145 mm (5 ²³/₃₂“)
2 max. 380 mm (14 ³¹/₃₂“)
V-cuts
End format
Booklet
Inserting-style
min. 83 mm (3 ¹/₄“)
min. 83 mm (3 ¹/₄“)
min. 120 mm (4 ²³/₃₂“)
max. 330 mm (13“)
5 max. 330 mm (13“)
min. 120 mm (4 ²³/₃₂“)
max. 255 mm (10 ¹/₃₂“)
Commercial-style
max. 185 mm (7 ⁹/₃₂“)
min. 120 mm (4 ²³/₃₂“)
5 max. 330 mm (13“)
max. 185 mm (7 ⁹/₃₂“)
min. 83 mm (3 ¹/₄“)
min. 83 mm (3 ¹/₄“)
min. 120 mm (4 ²³/₃₂“)
4 max. 25 mm (1“)
max. 185 mm (7 ⁹/₃₂“)
min. 12 mm (¹⁵/₃₂“)
max. 185 mm (7 ⁹/₃₂“)
min. 12 mm (¹⁵/₃₂“)
4 max. 25 mm (1“)
Diamond-style
Seal flap gumming
min. 12.5 mm
(¹/₂“)
(¹/₂“)
min. 12.5 mm
min. 12.5 mm
(¹/₂“)
(¹/₂“)
min. 5 mm (³/₁₆“)
max. 16 mm (⁵/₈“)
min. 20 mm (²⁵/₃₂“)
max. 41 mm (1 ⁵/₈“)
min. 17 mm (²¹/₃₂“)
max. 32 mm (1 ¹/₄“)
Remoistenable gumming
Self-seal gumming
Hot-melt pressure-sensitive
gumming
Window range
min. 10 mm (¹³/₃₂“)
min. 3 mm (¹/₈“)
min. 3 mm (¹/₈“)
PRINT · PRINT · PRINT
PRINT · PRINT · PRINT
PRINT · PRINT · PRINT
PRINT · PRINT · PRINT
PRINT · PRINT · PRINT
PRINT · PRINT · PRINT
PRINT · PRINT · PRINT
155 mm
(6 ³/₃₂“)
Patching area
155 mm
(6 ³/₃₂“)
6 max. 390 mm (15 ¹¹/₃₂“)
min. 5 mm (³/₁₆“)
min. 10 mm (¹³/₃₂“)
min. 10 mm (¹³/₃₂“)
Cutting area
145 mm
(5 ²³/₃₂“)
min. 3 mm (¹/₈“)
max. 460 mm (18 ¹/₈“)
145 mm
(5 ²³/₃₂“)
1
2
3
4
5
6
Printing range
min. 10 mm (¹³/₃₂“)
min. 30 mm (1 ³/₁₆“)
min. 10 mm (¹³/₃₂“)
min. 70 mm (2 ³/₄“)
max. 290 mm (11 ¹³/₃₂“)
min. 12 mm (¹⁵/₃₂“)
max. 22 mm (⁷/₈“)
min. 12.5 mm
min. 19 mm (³/₄“)
max. 40 mm (1 ⁹/₁₆“)
Flexo printing units for inside
and outside printing
Cut-off hight from web (KC/RC) min. 179 mm (7 ¹/₁₆“)
Diamond shape from blank feeder max. 520 mm (20 ¹/₂“)
In case of a complete cut from a rectangular sheet with circumferential contour the cut-out height will be reduced to 373 mm (14 ¹¹/₁₆“)
Outside side flaps are possible with special folding tools
Maximum size width in respect to the width of the side flaps
Seamless plate cylinders – when using plate cylinder with mounting system, the printing lenght is reduced to 340 mm (13 ¹³/₃₂“) (inside printing) respectively 300 mm (11 ¹³/₁₆“) (outside printing)
All binding data concerning the dimensions and formats for each machine type can be found in the performance data sheet.
6
Technical Specifications
Type
Maximum output
Envelopes
per minute
Paper weight
Size ranges
Size hight
BC
KC
Remoistenable gumming
RC
900 pieces
1
1,100 pieces
1,200 pieces 1
Hot-melt pressure-sensitive
gumming
900 pieces
1
1,100 pieces
1,100 pieces 1
Self-seal gumming
800 pieces
800 pieces
800 pieces
70 − 120 g/m² (18.5 − 32 lb) 2
Standard
min. 83 mm (3 ¹/₄“) x 120 mm (4 ²³/₃₂“) – max. 185 mm (7 ⁹/₃₂“) x 330 mm (13“)
Booklet
Commercial-style
min. 120 mm (4 ²³/₃₂“) x 83 mm (3 ¹/₄“), max. 330 mm (13“) x 185 mm (7 ⁹/₃₂“)
optional
Diamond-style
min. 83 mm (3¹/₄“) x 120 mm (4²³/₃₂“), max. 185 mm (7 ²³/₃₂“) x 255 mm (10¹/₃₂“)
optional
min. 100 mm (3 ¹⁵/₁₆“) – max. 220 mm (18 ²¹/₃₂“)
with open seal flap
Diameter
–
1,530 mm (60 ¹/₄“)
Width
–
max. 390 mm (11 ¹³/₁₆“)
Winding core
inner diameter
Blank dimensions
(blank-fed)
Length
min. 170 mm (6 ¹¹/₁₆“) – max. 390 mm (15 ¹¹/₃₂“)
optional
Width
3
min. 145 mm (5 ²³/₃₂“) – max. 380 mm (14 ³¹/₃₂“)
optional
Blank dimensions
(reel-fed)
Length
–
Width
–
Paper reel
Window
matrial reel
Window material
min. 179 mm (7 ¹/₃₂“) – max. 390 mm (15 ¹¹/₃₂“)
min. 145 mm (5 ²³/₃₂“) – max. 380 mm (14 ³¹/₃₂“)
max. 500 mm (20“)
Diameter
min. 45 mm (1 ²⁵/₃₂“) – max. 300 mm (11 ¹³/₁₆“)
Width
Winding core
inner diameter
70 – 77 mm (2 ³/₄“– 3 ¹/₃₂“)
Cut-off length
min. 36 mm (1 ⁷/₁₆“) – max. 185 mm (7 ⁹/₃₂“)
Silicone
paper reel
Silicone paper
–127 mm (5“) oder 153 mm (6“)
max. 500 mm (20“)
Diameter
min. 80 mm (3 ⁵/₃₂“) – max. 300 mm (11 ¹³/₁₆“)
Width
Printing length / blank
Winding core
inner diameter
Protective strip
cut-off length
Inside and outside printing
with full seamless cylinder
Printing width / blank
Inside and outside printing
Printing length / web
W+D 201 optional
–
Printing width / web
W+D 201 optional
–
Lenght
9,618 mm (28.8 ft)
11,426 mm (34.5 ft)
11,822 mm (38.8 ft)
Widht
3,500 mm (11.5 ft)
5,200 mm (17.1 ft)
5,200 mm (17.1 ft)
Height
2,400 mm (7.9 ft)
3,100 mm (10.2 ft)
3,100 mm (10.2 ft)
Net weight
approx. 15,000 kg (33,000 lb) approx. 24,000 kg (53,000 lb) approx. 25,000 kg (55,000 lb)
Machine dimensions 4
70 – 77 mm (2 ³/₄“– 3 ¹/₃₂“)
min. 12 mm (¹⁵/₃₂“) – max. 22 mm (⁷/₈“)
max. 390 mm (15 ¹¹/₃₂“)
Compressed air
6 bar
Vacuum requirements
0.6 bar
Blowing air
0.8 bar
42 m³/h
1,000 m³/h
140 m³/h
18 kW
Material suction
Vacuum pumps
Total excluding drying section
6.5 kVA
8 kVA
57 kVA 126 kVA
Noise emission According From reel
to specification EN 13032 From blank
1
2
3
4
380 mm (14 ³¹/₃₂“)
1,250 m³/h Drying section
Connected load
–
max. 460 mm (18 ¹/₆“)
–
The web can be completely or partially printed within the
maximum printing width
160 kVA
62 kVA
155 kVA
627 RC: 89.5 dB (A) / 627 KC: 88.5 dB (A)
627 RC: 86.5 dB (A) / 627 KC: 86.5 dB (A)
Using the blank feeder the output will be reduced to 900 envelopes / minute
Complete cut from 80 g/m² (21 lb) and material thickness of 0,085 mm (0,0033“)
Diamond-style from blank feeder max. 520 mm (20 ¹/₂“)
Folding machine please see machine layout page 4/5
All performance data published refers to the production of a defined reference product under certain circumstances reflecting a possible practice of use. The performances
achieved in practice depend on a multitude of parameters which are beyond our control. This includes, amongst other factors, the condition of the raw materials to be
processed, the shapes of the products, the air humidity and the ambient temperature. W+D reserves the right to make design changes and changes to the performance values.
7
Winkler +
Dünnebier
W+D Locations
© Winkler+Dünnebier-627-EN-1/16
Winkler+Dünnebier GmbH
Sohler Weg 65
56564 Neuwied – Germany
t. +49 2631 840
f. +49 2631 84577
[email protected]
w-d.de
Winkler+Dünnebier GmbH
Location Löhne
Brückenstrasse 95a
32584 Löhne – Germany
t. +49 5731 7440
f. +49 5731 744199
[email protected]
w-d.de
POEM PreOwnedEnvelopeMachines GmbH
Sohler Weg 70
56564 Neuwied – Germany
t. +49 2631 345386
f. +49 2631 946103
[email protected]
w-d-poem.de
W+D North America Inc.
11300 West 80th Street
Lenexa, KS 66214 – USA
t. +1 913 4929880
f. +1 913 4920691
[email protected]
w-d.de
W+D Asia Pacific Sdn. Bhd
(Co No: 762144A)
No: 860, 8th Floor, Block A2
Leisure Commerce Square
No: 9, Jalan PJS 8/9, 46150 Petaling Jaya
Selangor, Malaysia
t. +60 3 78654883
f. +60 3 78654882
[email protected]
w-d.de
w-d.de