Reference systems for electrode manufacture and die
Transcription
Reference systems for electrode manufacture and die-sinking EDM. The standard range. 2 FOCUS ON THE COMPLETE PICTURE FOR GREATER COMPETITIVENESS It is a well-known fact that competition in the manufacturing industry is constantly growing. The trend towards shorter runs and more variations means that the total time from order to delivery is the crucial factor in the choice of a supplier. And it is not only the process time in the various machines that counts here. Profitability is determined increasingly by the ability to minimise dead time in the machines and to have efficient flows of material and information in the workshop. So what really matters is to focus on the complete picture. Total throughput time instead of individual process time! The company that can offer the quickest delivery of small batches of customer-specific products will win out in future competition situations. The solution is a stable and exact reference system. This lets you preset away from the machine and then set up the machine in seconds. In fact, this is an essential requirement for modern production. With System 3R reference systems, you radically increase the capacity of your machinery. Partly by minimising setting-up times. And partly because the reference systems are compatible with every machine in your workshop. And – not the least important point – it’s only a short step to automation. You get a reference system that you can build on steadily, bit by bit. Always flexible. Always reliable. Absolutely stable and exact. EVER TOUGHER DEMANDS ON THE ENGINEERING INDUSTRY • • • • • Shorter delivery times Smaller series sizes Increased accuracy Global competition Pressure on prices AT THE SAME TIME IT’S HARD TO … ... find spare capacity. ... find skilled people. ... offer the workforce stimulating tasks. 3 THE SOLUTION IS INCREASED PRODUCTIVITY Often it’s simply a matter of freeing up hidden, existing production capacity. INTERNATIONAL PRODUCTIVITY STUDIES show that measures to reduce machine downtimes are significantly more profitable than chasing fractions of seconds in the actual machining process. MINIMISE TOOLING-UP TIMES System 3R’s reference systems are efficient tools in the pursuit of greater productivity. The machines are tooled up in seconds. Downtimes are minimised and maximum use is made of existing machine capacity. 4 FROM SMALL TO LARGE For every size of pallet there is a “recommended” maximum workpiece size. However, this should only be regarded as a guide, since the size of the workpiece relative to the pallet depends above all on the material and the type of machining. The engineering industry is complex. Every company is unique in terms of type of production, machinery, capacity etc. To satisfy all these different requirements, System 3R has developed reference systems of exceptional flexibility. Maximum size of workpiece or electrode, square or round / mm MacroJunior 3Ready-to-Run MacroCombi MacroStandard MacroHighPerformance MacroMagnum GPS 240 Dynafix ��� Maxi Maximum weight of workpiece or electrode, spindle chuck or table chuck / kg MacroJunior 3Ready-to-Run MacroCombi MacroStandard MacroHighPerformance MacroMagnum GPS 240 Dynafix Maxi Spindle* Table Spindle* Table Spindle* Table Spindle* Table Spindle* �� Table Spindle* Table Spindle* Table Spindle* Table Spindle* Table * Die-sinking EDM spindle ** With automatic changing 5 CONTENTS MacroJunior .....................................................................................................page 7 Spindle chucks, lathe chuck and rotating spindle..............................................page 8 Table chucks, chuck adapters and drawbars ....................................................page 10 Electrode holders, pallets and accessories........................................................page 13 3Ready-to-Run ..................................................................................................page 17 MacroStandard .................................................................................................page 20 Spindle chucks, lathe chuck, rotating spindles and chuck adapters ....................page 21 Table chucks and drawbars.............................................................................page 24 Electrode holders, pallets, user kits and accessories..........................................page 25 MacroHighPerformance ....................................................................................page 28 Spindle chucks and lathe chuck.......................................................................page 29 Spindle chucks ...............................................................................................page 31 Table chucks, chuck adapters and drawbars ....................................................page 32 Electrode holders, pallets and accessories........................................................page 34 MacroCombi .....................................................................................................page 40 Spindle chucks and lathe chuck.......................................................................page 41 Spindle chucks ...............................................................................................page 43 Table chucks ..................................................................................................page 44 Chuck adapters and drawbars ........................................................................page 46 User kit and accessories .................................................................................page 47 MacroMagnum .................................................................................................page 49 Chucks ..........................................................................................................page 50 Pallets, drawbars and accessories....................................................................page 51 GPS 240 ...........................................................................................................page 53 Dynafix .............................................................................................................page 57 VDP ..................................................................................................................page 61 Maxi .................................................................................................................page 65 Mini ..................................................................................................................page 67 3Refix ...............................................................................................................page 71 Automation ......................................................................................................page 74 C-axes ..............................................................................................................page 76 Miscellaneous ...................................................................................................page 77 Index ................................................................................................................page 80 A green or yellow dot beside the article number in the catalogue means: Stocked item. Can be dispatched immediately. Not a stocked item. Manufactured to order. 6 MacroJunior A REFERENCE SYSTEM TAILORED for modern EDM technology with automatic electrode changing and unmanned production. The patented and compact MacroJunior system is intended mainly for small electrodes. Unlike other Macro systems, in MacroJunior the chuck, not the electrode holder, has positioning tongues. A design which means that the electrode holders can be supplied at a very attractive price. The design with three reference points in the X-, Y- and Z-directions means that, despite any tolerance variations in the holder, the coupling repeats very accurately when it is locked with its screw connection. Tests and calculations done by independent researchers and institutes have established that MacroJunior, despite its small size, offers greater torsional rigidity than other significantly larger and costlier systems on the market. MacroJunior – small, but big enough for most electrodes. Movable drawbar eliminates the effect of any bending forces on the accuracy. FACTS Repetition accuracy 0.002 mm Permitted torque for 25 mm holder 10 Nm Permitted torque for 30 mm holder 25 Nm Maximum flushing pressure 15 bar* Clamping force 5 000 N *Manual chucks with axial locking screw: 1 bar. 7 MacroJunior – spindle chucks, lathe chuck and rotating spindle LATHE MACHINE SPINDLE THE MACROCOMBI SYSTEM THE MACRO SYSTEM 3R-400.32 3R-A11489 3R-6.400-VS 3R-400.34 3R-400.24-11 3R-410.1-M 3R-405.11 3R-405.21RS PALLET MACROJUNIOR Manual chuck 3R-400.34 Manual chuck 3R-400.24-11 For mounting in the machine spindle by means of 3RA11489, or on the machine table by means of 3R-A19724 or alternatively 3R-A21944, or in a fixture. For mounting on machine spindle with 3R-SP15275. • Required drawbar 3R-405.11 • Fixed index positions 3x120° • Weight 1.2 kg 8 Note: Adapter plate 3R-A15275 is manufactured to order. • Required drawbar 3R-405.11 • Fixed index positions 3x120° • Weight 0.8 kg Manual lathe chuck 3R-400.32 For mounting on the machine spindle or in a fixture on the machine table. For mounting on a lathe taper. • • • • • • Required drawbar 3R-405.11 Required air pressure 6±1 bar Fixed index positions 3x120° Air-blast cleaning of Z-references Turbo locking Weight 1.5 kg MacroJunior – spindle chucks, lathe chuck and rotating spindle Automatic chuck 3R-410.1-M Note: When ordering a lather taper, use the order form at the end of the catalogue. • Required drawbar 3R-405.11 • Fixed index positions 3x120° • Weight 2.3 kg Rotating spindle 3R-6.400-VS For mounting in a Macro chuck. Vertical mounting in EDM machines. Flushing via the spindle or an external flushing connection. • • • • • • • Control unit included Required drawbar 3R-405.21RS Rust-resistant Immersible Speed range 60-2000 rev/min Maximum electrode weight 0.5 kg Maximal flushing pressure through the chuck: 15 bar. 40 bar via external connection • Weight 9.5 kg 9 MacroJunior – table chucks, chuck adapters and drawbars PALLET MACROJUNIOR 3R-405.11 3R-410.31-5 3R-SP19143 3R-400.34 FIXTURE FIXTURE MACHINE TABLE THE WEDM SYSTEM Manual chuck 3R-410.31-5 Manual chuck 3R-400.34 Chuck in High Performance version. Five ground surfaces for vertical or horizontal mounting on the machine table. For mounting in the machine spindle by means of 3R-A11489, or on the machine table by means of 3R-A19724 or alternatively 3R-A21944, or in a fixture. • Required drawbar 3R-405.11 • Fixed index positions 3x120° • Weight 3.5 kg 10 • Required drawbar 3R-405.11 • Fixed index positions 3x120° • Weight 1.2 kg MacroJunior – table chucks, chuck adapters and drawbars Manual chuck 3R-SP19143 Stainless steel chuck with ground flange Ø22x6 mm for mounting in a fixture or the WEDM system. Axial locking screw with channel for flushing through the electrode. • Fixed index positions 3x120° • Weight 0.8 kg Manual chuck adapter 3R-446.11 For mounting in the Macro system. Side locking of the MacroJunior holder. Duct for flushing through the electrode. • • • • • Precision-cast Macro reference element Adapted for automatic changing Required drawbar 3R-405.11 Fixed index positions 3x120° Weight 1 kg Manual chuck adapters For mounting in the Macro system. Axial locking screw with channel for flushing through the electrode. 3R-466.4033 • • • • Precision-cast Macro reference element Adapted for automatic changing Fixed index positions 3x120° Weight 1.1 kg 3R-466.4033-S Note: For EDM machining only. • Adapted for automatic changing • Fixed index positions 3x120° • Weight 1 kg Manual chuck adapter 3R-406.9 Manual chuck adapter 3R-460.4033-XS For horizontal mounting of MacroJunior holders in the Macro system. Screw locking. For mounting in the Macro system. Axial locking screw with channel for flushing through the electrode. • • • • Note: The electrode must remain mounted in the chuck adapter during the entire process – electrode production and EDM machining – since the Macro system is the reference system in this adapter. Adapted for automatic changing Rust-resistant Fixed index positions 3x120° Weight 1.2 kg • MacroStandard coupling • Adapted for automatic changing • Weight 1 kg 11 MacroJunior – table chucks, chuck adapters and drawbars Manual chuck adapter 3R-467.9-1 For horizontal mounting of MacroJunior holders. Screw locking. Note: For EDM machining only. • Fixed index positions 3x120° • Weight 0.6 kg Manual chuck adapters For mounting in the Macro system. Axial locking screw with channel for flushing through the electrode. Note: For EDM machining only. 3R-466.10033 • Adapted for automatic changing • Fixed index positions 3x120° • Weight 0.5 kg 3R-466.15033 • Adapted for automatic changing • Fixed index positions 3x120° • Weight 0.9 kg Manual chuck adapter 3R-443AEC Manual chuck adapter 3R-463/5033 For mounting in the Mini system. Duct for flushing through the electrode. For mounting in the Mini system. Axial locking screw with channel for flushing through the electrode. Note: For EDM machining only. Note: For EDM machining only. • • • • • Adapted for automatic changing • Fixed index positions 3x120° • Weight 0.8 kg Adapted for automatic changing Required drawbar 3R-405.21RS Fixed index positions 3x120° Weight 0.8 kg Drawbar 3R-405.11E Drawbar 3R-405.21RS Drawbar Ø15 mm to mount MacroJunior holders in chucks 3R-400.XX and 3R-460.XX. Stainless steel drawbar Ø15x24 mm for 3R-6.400-VS. • Supplied in sets of ten 12 Holders 25 mm 3R-491E-Mondo For copper or graphite electrodes. For copper or graphite electrodes. NOTE: The electrode is installed with screw and adhesive assembly, or alternatively brazing. NOTE: The electrode is installed with screw and adhesive assembly, or alternatively brazing. • Adapted for automatic changing • Supplied in sets of 30 NOTE: The holder does not have a gripper stop. Ground holder 25 mm 3R-491E-HP Holder with journal 3R-461.1E-GA Top and bottom faces parallel-ground to within 0.002 mm. Journal Ø10x10 mm. Intended mainly for graphite electrodes. To be mounted on 3R-491E with three M4 screws and adhesive. NOTE: The electrode is installed with screw and adhesive assembly, or alternatively brazing. • Adapted for automatic changing • Supplied in sets of 30 MacroJunior – electrode holders, pallets and accessories Holders 25 mm 3R-491E • Adapted for automatic changing • Supplied in sets of 30 • Supplied in sets of 30 Holder 25 mm 3R-461-8.8-HP Upper and lower faces ground parallel within 0.002 mm. Locating pin Ø8.8 mm (0/0.05 mm). • Not intended for automatic changing • Supplied singly 13 MacroJunior – electrode holders, pallets and accessories Holder with taper 3R-465.1E-A Holder 3R-465-VE The taper is machined suitably for attaching very small electrodes. To be mounted on 3R-491E with three screws MFT 4x12. For small electrodes Ø1-4 mm, maximum height 30 mm. • Supplied in sets of five • Supplied in sets of 30 Holder 3R-465-LE Collet chucks For round electrodes Ø4-8 mm or square < 8x18 mm, and with maximum height 30 mm. • Supplied in sets of five 3R-AG469-10 • • • • ETS10 Electrode sizes 0.1-2 mm Building-in height 43 mm Weight 0.1 kg 3R-AG469-16 • • • • Check rulers 3R-406.11 Check mandrel 3R-406.23 For setting angular positions and for centring. Check mandrel with ground C-reference. • Measuring length 60 mm • Measuring length 50 mm • Weight 0.6 kg ER16 Electrode sizes 0,5-10 mm Building-in height 50 mm Weight 0.2 kg Fixed measuring pointer 3R-US400.3 For machines with measurement cycle function. • Measuring ball Ø3 mm • Overall length 103 mm • Weight 0.6 kg “Every improvement in lead times is extremely important for staying competitive. The time we save with System 3R’s tool and automation technology enables us to compete successfully on the international stage.” English chief financial officer. 14 For machines with measurement cycle function. Microscope 3R-4.450 Adapter plate 3R-A11897 • Magnification x25 • Field of view Ø4 mm • Weight 0.6 kg For mounting 3R-400.32, 3R-460.32 and 3R-600.22 on a taper attachment with flange diameter 45.5 mm. MacroJunior – electrode holders, pallets and accessories Fixed measuring pointer 3R-US400.5 • Measuring ball Ø5 mm • Overall length 103 mm • Weight 0.6 kg Adapter plate 3R-A11489 Adapter plate 3R-A19724 For mounting of 3R-400.34, 3R-460.34 and 3R-600.24-S. Supplied with insulation plate and fixing screws. For mounting of 3R-400.34, 3R-460.34 and 3R-600.23 on machine table. Supplied with fixing screws for chuck and table. • Flushing connection Angle shelf 3R-A21944 Plate 5.5 mm 3R-SP19270 Plate 10 mm 3R-SP19269 For vertical or horizontal mounting of 3R-400.34, 3R-460.34 and 3R-600.24-S on the machine table. Used in combination with 3R-491E when electrode blanks are mounted with adhesive and screw. Permits mounting in MacroCombi chucks. Used in combination with 3R-491E when soldering round (<50 mm) or square (<40 mm) copper blanks. Permits mounting in MacroCombi chucks. • Supplied in sets of 30 • Supplied in sets of 30 Note: Chuck to be ordered separately. 15 MacroJunior – electrode holders, pallets and accessories Torque wrench 2 Nm 3R-414-02 TORX screwdriver 3R-333-T20 Self-tapping TORX screws 3R-PI4.5x14E For mounting electrode blanks. For locking drawbar 3R405.11E in the holders. • Length 14 mm • Supplied in sets of 100 Self-tapping TORX screws 3R-PI4.5x20E TORX screws M4 3R-MFT4x12E For mounting electrode blanks. For mounting electrode blanks. • Length 20 mm • Supplied in sets of 100 • Length 12 mm • Supplied in sets of 100, including a TORX screwdriver Soldering kit 3R-404-25 Cassette insert 3R-650/8-JR Gate chuck 3R-US90-400 Control unit 3R-611.41 For soldering electrode blanks on 3R-491E. Supplied with flux. For storing MacroJunior holders in 3R-650/8x5 and 3R-150/5. • Supplied in sets of 100 • Supplied in sets of eight Fixed indexing positions at 0, 30, 45, 60 and 90 degrees. Other angles are set with a sine rule. Unit for hand operation of pneumatic chucks. Three functions – open/ neutral/closed. 16 AND 3Ready–to–Run Make the production of electrodes SIMPLER MORE EFFICIENT by doing as little as possible yourself. Instead, order System 3R’s ready-mounted blanks in a pack. No more cutting, drilling, mounting for you to do. You save time and money. Open the pack and there are the blanks in their holders – 3Ready-to-Run! So there’s no need for anyone to cut copper or graphite bars into suitable lengths. No need to drill holes. No need to mount the blank in a holder. Or to waste time setting up. Even now you can tell you’ll be saving money. The person who usually mounts electrodes can use their energy on other productive tasks. You avoid tying up capital in costly stocks of copper or graphite. Instead, the electrode blanks are neatly arranged in rows in a box. You take the dimension closest to the dimensions of the finished electrode and begin machining the shape right away. Why have skilled craftsmen wasting time mounting electrode blanks in holders? The traditional way. 3Ready-to-Run. Cut the electrode blank. Drill and tap the electrode blank. Mount the electrode blank on the holder. Assembly with screw and adhesive, alternatively by brazing. Make the electrode shape. “Savings on in-house grinding and mounting more than outweigh the cost of ready-made electrode blanks. And best of all, we free up our skilled operators and grinding machines for more challenging and profitable tasks.” American chief executive. EDM machining. 17 3Ready–to–Run A typical cost calculation Number of electrodes produced per year: Your figures 2000 Average preparation and setting-up time per electrode: 7 minutes Possible time-saving per year: 234 hours Machine and labour cost per hour: 40 Cost reduction with 3Ready-to-Run: 9360 3Ready-to-Run 3R-494-XXX The stock range is matched to local preferences and ways of working. This applies to electrode materials, different grades of graphite and copper, and to dimensions. Contact your local 3R representative for further information. The Vällingby factory can supply holders with factorymounted copper blanks in sets of ten, as shown in the table. Article number Dimensions 3R-494-D10x50 Round blank Ø10x50 mm 3R-494-D12x50 Round blank Ø12x50 mm 3R-494-D16x50 Round blank Ø16x50 mm 3R-494-D22x50 Round blank Ø22x50 mm 3R-494-D26x50 Round blank Ø26x50 mm 3R-494-D32x50 Round blank Ø32x50 mm 3R-494-D40x50 Round blank Ø40x50 mm 3R-494-D50x50 Round blank Ø50x50 mm 3R-494-S12x50 Square blank 12x12x50 mm 3R-494-S22x50 Square blank 22x22x50 mm 3R-494-S26x50 Square blank 26x26x50 mm 3R-494-S32x50 Square blank 32x32x50 mm 3R-494-S40x50 Square blank 40x40x50 mm 3R-494-32x22x50 Square blank 32x22x50 mm 3R-494-40x22x50 Square blank 40x22x50 mm “We took a giant step when we integrated 3Readyto-Run into our operations. 3Readyto-Run is a golden tool for increased productivity.” American chief executive. 18 Adapter 3R-463/5033 Gives access to 3Ready-toRun in machines equipped with System 3R’s Midi system. Gives access to 3Ready-toRun in machines equipped with System 3R’s Mini system. Adapters Note: For EDM machining only. 3R-400-A01 Gives access to 3Ready-toRun on machines equipped with Erowa. 3R-400-A03 Gives access to 3Ready-toRun on machines equipped with YB. 3R-400-A02 Gives access to 3Ready-toRun on machines equipped with SNT. “Electrode production has become much quicker and simpler with 3Ready-to-Run. If you take into account the time it takes to obtain electrode material, to cut and mount it and to set it up in the machine, we save an hour or more per electrode.” English chief executive. Adapter 90812.02 Adapter D-40101 Adapter 3R-400-A06 Adapter 3R-400-A07 Gives access to 3Ready-toRun on machines equipped with Hirschmann. Gives access to 3Ready-toRun on machines equipped with Mecatool. Gives access to 3Ready-toRun on machines equipped with Istema. Gives access to 3Readyto-Run on Dieter Hansen equipped machines. 19 3Ready–to–Run Adapter 90455 MacroStandard QUICK, SIMPLE TOOLING-UP! The machines generate revenue when they are producing – and only then. So it’s a matter of exploiting the available production resources and avoiding nonproductive machine time. So for EDM machining, work preparation and setting-up are highly or even crucially important for the return on the capital outlay represented by the EDM machine. The patented Macro systems are universal reference systems that offer endless permutations. They let you move electrodes and workpieces between machines without subsequent setting-up. Quick and precise! The modular system design enables you to start on a small scale and then systematically build up at a rate to suit the user’s specific requirements. This may later apply to manual or CNC machining operations, system solutions for machine spindle or machine table, series or one-off production. MacroStandard may be a fully satisfactory option for users who do not always need the extreme features offered by MacroHighPerformance, ie ultra-durable cemented carbide reference surfaces and high corrosion resistance. In line with System 3R’s policy on system compatibility, MacroStandard is fully compatible with other Macro products. X/Y-references. Z-references. FACTS Repetition accuracy 0.002 mm Maximum flushing pressure 15 bar Clamping force 6 000 N 20 MacroStandard – chucks, rotating spindles and chuck adapters MACHINE SPINDLE THE MACROHP SYSTEM THE MACROCOMBI SYSTEM 3R-600.23-S 3R-A3620 3R-A11489 3R-600.25 3R-600.24-S LATHE 3R-600.22 3R-605.2 3R-6.600-VS 3R-6.600-VHS 3R-6.321-HS 3R-605.2RS COLLETS PALLET MACRO 21 MacroStandard – spindle chucks, lathe chuck, rotating spindles and chuck adapters Manual chuck 3R-600.23-S Manual chuck 3R-600.24-S Cast chuck with mounting flange for mounting on the machine spindle or in a fixture, alternatively 3R-A19724, on the machine table. Cast chuck with ground back face for mounting on the machine spindle with 3R-A11489 or in a fixture on the machine table. • • • • • • • • Required drawbar 3R-605.2 Fixed index positions 4x90° Flushing connection Weight 1 kg Required drawbar 3R-605.2 Fixed index positions 4x90° Flushing connection Weight 1 kg Manual C-axis 3R-600.25 Manual lathe chuck 3R-600.22 For mounting on machine spindle with 3R-A3620. With setting screws for centring • • • • • Required drawbar 3R-605.2 Fixed index positions 8x45° Vernier scale Flushing connection Weight 4.3 kg Rotating spindle 3R-6.321-HS Electrical spindle for round electrodes. • • • • • Supplied with collet chuck set 3R-ER16E Electrode sizes Ø0.5-10 mm Speed range 200-2000 rev/min Recommended maximum flushing pressure 15 bar Weight 4.9 kg 22 • Required drawbar 3R-605.2 • Fixed index positions 4x90° • Weight 2.1 kg MacroStandard – spindle chucks, rotating spindles and chuck adapters Rotating spindles For mounting in a Macro chuck. Flushing via the spindle or an external flushing connection. • Control unit included • Required drawbar 3R-605.2, but 3R-605.2RS in wire EDM machines • Rust-resistant • Immersible • Speed range 60-2000 rev/min • Maximum electrode weight 2 kg • Maximal flushing pressure through the chuck: 15 bar • Weight 9.5 kg 3R-6.600-VS 3R-6.600-VHS For vertical mounting in EDM machines. For vertical mounting in diesinking EDM machines and horizontal mounting in wire EDM machines. Manual chuck adapter 3R-652.2 Manual chuck adapter 90° 3R-652.9 100 mm extension. For horizontal mounting of Macro holders. Supplied with draw dowel for screw locking. • Required drawbar 3R-605.2 • Weight 2.5 kg • Rust-resistant • Weight 2.4 kg Manual chuck adapter 3R-607.21 Manual C-axis 3R-607.31 For mounting of Macro holders in the Maxi system. For mounting of Macro holders in the Maxi system. • • • • • • • • • • • Required drawbar 3R-605.2 Fixed index positions 4x90° Maximum electrode weight 50 kg Flushing connection Weight 6.7 kg Required drawbar 3R-605.2 Fixed index positions 24x15° Vernier scale Maximum electrode weight 50 kg Flushing connection Weight 9.5 kg 23 MacroStandard – table chucks and drawbars PALLET MACRO 3R-605.2 3R-605.2R 3R-SP15055 FIXTURE 3R-610.21-S 3R-610.21 3R-610.4 MACHINE TABLE Manual chuck 3R-610.21-S Manual chuck 3R-610.21 Two ground faces for vertical or horizontal mounting on the machine table. Three ground faces for vertical or horizontal mounting on the machine table. • • • • • • • • Required drawbar 3R-605.2 Fixed index positions 4x90° Flushing duct Weight 3.5 kg Required drawbar 3R-605.2 Fixed index positions 4x90° Flushing duct Weight 2.2 kg Manual chuck 3R-SP15055 Manual 3R block 3R-610.4 Cast chuck with ground flange for installation in fixture/plate. For vertical or horizontal mounting on the machine table. • • • • Required drawbar 3R-605.2 Fixed index positions 4x90° Flushing connection Weight 1 kg 24 • • • • Required drawbar 3R-605.2 Fixed index positions 24x15° Vernier scale Weight 5.5 kg Hardened reference elements 54x54 mm for copper electrodes and workpieces. Note: Must be mounted on the copper blank/workpiece before it is locked in a chuck. Note: For graphite electrodes, spacer plate 3R-658.1E-S is required. 3R-651.7E-S 3R-651.7E-XS • • • • • • • • Nickel-plated side faces Adapted for automatic changing Supplied in sets of eight Weight 1.3 kg Spacer plate 54x54 mm 3R-658.1E-S For graphite electrodes or copper electrodes/ workpieces with a rough mounting surface. To be mounted on 3R-651.7E-S or 3R-651.7E-XS. • Ready for code carrier • Supplied in sets of eight • Weight per set 2.5 kg Untreated side faces Adapted for automatic changing Supplied in sets of eight Weight 1.3 kg Holder 54x54 mm 3R-658.2E-S Holder 54x54 mm 3R-658.4E-S Unhardened holder for flat electrodes with maximum width 30 mm. To be mounted on 3R651.7E-S or 3R-651.7E-XS. Unhardened holder for square or round electrodes, max 30 mm. To be mounted on 3R-651.7E-S or 3R-651.7E-XS. • • • • • • • • Ready for code carrier Flushing duct Supplied in sets of eight Weight per set 3.5 kg Drawbars “Never underestimate the importance of a high-class tool system. The cost savings that can be achieved are considerable. In addition to minimising the throughput time, System 3R’s reference system reduces scrap and ensures product quality.” MacroStandard – electrode holders, pallets, user kits and accessories Reference elements, 54x54 mm 3R-605.2E • Ø20x36.9 mm with flushing holes Ø7 mm • Supplied in sets of five 3R-605.2RS • Ø20x36.9 mm with flushing holes Ø7 mm • Rust-resistant • Supplied singly • To be used together with 3R-6.600-VX Ready for code carrier Flushing duct Supplied in sets of eight Weight per set 5.5 kg User kit 3R-628.31-S 3R-605.1 3R-605.2 3R-610.21-S 3R-651.7-S 3R-656.1 3R-658.1-S 3R-658.4-S 3R-658.2-S Drawbar, long Drawbar, short Manual table chuck Reference element, 54x54 mm Check ruler Spacer plate 54x54 mm Holder 54x54 mm Holder 54x54 mm x4 x2 x1 x12 x1 x2 x4 x4 Japanese production manager. 25 MacroStandard – electrode holders, pallets, user kits and accessories User kit 3R-628.41-S 3R-465.1-A 3R-461.1-GA 3R-466.4033 3R-466.10033 3R-491 3R-605.1 3R-605.2 3R-610.21-S 3R-651.7-S 3R-656.1 3R-658.1-S 3R-658.4-S 3R-658.2-S Check ruler 3R-656.1 For setting angular positions. Ground outside diameter for centring. • Measuring length 50 mm • Weight 0.8 kg Holder with MacroJunior taper Holder with MacroJunior journal Chuck adapter Macro/MacroJunior Chuck adapter Macro/MacroJunior Holder 25 mm MacroJunior Drawbar, long Drawbar, short Manual table chuck Reference element, 54x54 mm Check ruler Spacer plate 54x54 mm Holder 54x54 mm Holder 54x54 mm Screw MTF4x12 Screw wrench Fixed measuring pointer 3R-US600.3 Fixed measuring pointer 3R-US600.5 For machines with measurement cycle function. For machines with measurement cycle function. • Measuring ball Ø3 mm • Weight 0.6 kg • Measuring ball Ø5 mm • Weight 0.6 kg x4 x2 x1 x1 x10 x4 x2 x1 x8 x1 x2 x2 x2 x90 x1 Locking ring key 3R-605-GE To lift the locking ring of the drawbars. • Supplied in sets of two Adapter plate 3R-A3620 Adapter plate 3R-A11897 Adapter plate with eight adjusting screws for mounting spindle chucks. Supplied with fixing screws. For mounting 3R-400.32, 3R-460.32 and 3R-600.22 on a taper attachment with flange diameter 45.5 mm. • M10 for 90 mm pitch circle • M6 for 96 mm pitch circle • M8 for 100 mm pitch circle 26 Adapter plate 3R-A11489 For vertical or horizontal mounting of 3R-400.34, 3R-460.34 and 3R-600.24-S on the machine table. For mounting of 3R-400.34, 3R-460.34 and 3R-600.24-S. Supplied with insulation plate and fixing screws. Note: Chuck to be ordered separately. • Flushing connection Adapter plate 3R-A19724 For mounting of 3R-400.34, 3R-460.34 and 3R-600.23 on machine table. Supplied with fixing screws for chuck and table. Splash guard Fits MacroStandard chucks with drawbar 3R-605.2. Electrode cassette 3R-650/8x5 Adapter 90134 For eight electrodes 52x52 and 54x54 mm. For upgrading electrodes on Hirschmann 50 holders to the Macro system. • Supplied in sets of five Adapter 3R-600-A02 Adapter 3R-600-A03 Conversion kit 90131 Gives access to the Macro system on machines fitted with SNT. Gives access to the Macro system on machines fitted with YB. For upgrading electrodes on ITS holders to the Macro system. MacroStandard – electrode holders, pallets, user kits and accessories Angle shelf 3R-A21944 • Required electrode holder 3R-651.7E-S 27 MacroHighPerformance IF YOU WANT TO COMPETE in the global manufacturing industry, you need to study every aspect of efficiency. What matters is to extract the greatest possible number of machine-hours from every machine, every single day. In the moulding tool sector it is simply a matter of upgrading the operation from toolmaking to tool production with minimised lead times. And here the importance of a high-class reference system can never be overestimated. A reference system that cuts setting-up times from hours to a few minutes – One Minute Setup. MacroHighPerformance is that kind of reference system. A system with all its references in cemented carbide, giving unsurpassed wear resistance and life. A system that minimises throughput time, and which, thanks to its accuracy, practically eliminates rejects. A system that increases flexibility and profitability. A system that increases competitiveness and ensures the success of its user. The patent-protected Macro systems are the only ones in the world with these features: • All chucks have ground-in fixed references. • All holders have ground-in flexible references. • All chucks and holders have all their references in a single piece. • All references are in the same plane. Locking with helical springs. Turbo-locking – the blast cleaning air boosts the clamping force. X/Y-references in cemented carbide, alternatively in hardened ground steel. FACTS Repetition accuracy 0.002 mm Maximum flushing pressure 15 bar Clamping force 6 000 N 28 Automatic airblast cleaning. MacroHighPerformance – spindle chuck and lathe chuck MACHINE SPINDLE 3R-405.11 3R-A3620 3R-600.86-2 3R-600.86-20 3R-600.83 3R-600.83-10 3R-600.86-1 LATHE 3R-612.6 3R-600.20 3R-600.1 3R-600.84-1 3R-600.84-20 3R-600.86 3R-600.EX8 3R-605.1 PALLET MACRO “We’ve standardised the entire workshop with System 3R’s reference systems. All the way. The holders and pallets are made in one piece, so they can withstand rough handling.” French production manager. 29 Automatic chuck 3R-600.1 For mounting on the machine spindle with 3R-A3620 or on a lathe taper with centring ring 3R-612.6. Pneumatic chuck for mounting on machine spindle with 3R-A3620. Opening/locking and air-blast cleaning through air connection on side of chuck. • Required drawbar 3R-605.1 • Fixed index positions 4x90° • Weight 3.6 kg • • • • • • • Required drawbar 3R-605.1 Required air pressure 6±1 bar Fixed index positions 4x90° Air-blast cleaning of Z-references Turbo locking Flushing connection Weight 3.8 kg �� MacroHighPerformance – spindle chuck and lathe chuck Manual chuck 3R-600.20 Machine-adapted automatic chucks Pneumatic chucks for mounting directly on the machine spindle. Note: When ordering state machine make and type. • • • • • • • Four M6 clearance holes, Ø 45 mm. Required drawbar 3R-605.1. Required air pressure 6±1 bar Fixed index positions 4x90° Air-blast cleaning of the Z-references Flushing connection Weight 2.7 kg 3R-600.83 Note: X/Y-references in cemented carbide, Zreferences in hardened and ground steel. 3R-600.83-10 Note: X/Y/Z references in hardened and ground steel. Machine-adapted automatic chucks Pneumatic chucks for mounting directly on the machine spindle. Note: When ordering state machine make and type. • • • • • • • • Four M6 clearance holes, Ø 45 mm. Required drawbar 3R-605.1 Required air pressure 6±1 bar Fixed index positions 4x90° Air-blast cleaning of the Z-references Flushing connection Turbo locking Weight 2.7 kg 3R-600.84-1 Note: X/Y-references in cemented carbide, Z-references in hardened and ground steel. 3R-600.84-20 Note: X/Y/Z references in hardened and ground steel. 30 MacroHighPerformance – spindle chucks Machine-adapted automatic chucks Pneumatic chucks for mounting directly on the machine spindle. Note: When ordering state machine make and type. • • • • • • • • Four M6 clearance holes, 67x20 mm and four M5 clearance holes, 63x26 mm Required drawbar 3R-605.1 Required air pressure 6±1 bar Fixed index positions 4x90° Air-blast cleaning of the Z-references Flushing connection Turbo locking Weight 2.2 kg 3R-600.86-2 Note: X/Y-references in cemented carbide, Z-references in hardened and ground steel. 3R-600.86-20 Note: X/Y/Z references in hardened and ground steel. Machine-adapted automatic chuck 3R-600.86 Pneumatic chuck for mounting directly on the machine spindle. Note: When ordering state machine make and type. “We work with tolerances of a few thousandths all the time, so we’re well equipped with reference systems. All in the name of ensuring accuracy and reducing setting-up times – and here we have to say that System 3R leaves the competition standing.” German workshop manager. Note: X/Y-references in cemented carbide, Z-references in hardened and ground steel. • Four M6 clearance holes, 67x20 mm and four M5 clearance holes, 63x26 mm • Required drawbar 3R-605.1. • Required air pressure 6±1 bar • Fixed index positions 4x90° • Air-blast cleaning of the Z-references • Flushing connection • Weight 2.2 kg Machine-adapted automatic chuck 3R-600.EX8 Pneumatic chuck for mounting directly on the machine spindle. Pneumatic chuck for mounting directly on the machine spindle. Note: When ordering state machine make and type. Note: When ordering state machine make and type. • Four M6 clearance holes, 67x20 mm and four M5 clearance holes, 63x26 mm • Required drawbar 3R-605.1 • Required air pressure 6±1 bar • Fixed index positions 4x90° • Air-blast cleaning of the Z-references • Flushing connection • Weight 2.2 kg Note: X/Y/Z references in hardened and ground steel. �� �� Note: X/Y-references in cemented carbide, Z-references in hardened and ground steel �� Machine-adapted automatic chuck 3R-600.86-1 • • • • • • • • Four M6 clearance holes, Ø 41 mm. Required drawbar 3R-605.1 Required air pressure 6±1 bar Fixed index positions 4x90° Air-blast cleaning of the Z-references Turbo locking Flushing connection Weight 2.2 kg 31 MacroHighPerformance – table chucks, chuck adapters and drawbars PALLET MACRO 3R-605.1 3R-SP7359 3R-610.46 3R-600.19 3R-610.19 FIXTURE MACHINE TABLE Automatic table chuck 3R-610.46 Automatic table chuck 3R-600.19 Pneumatic chuck with integral air unit. Pneumatic chuck with 3Refix holes for mounting on the machine table. • • • • • • Required drawbar 3R-605.1 Required air pressure 6±1 bar Fixed index positions 4x90° Air-blast cleaning of Z-references Turbo locking Weight 4.4 kg 32 • • • • • • • 3Refix Ø20 mm Required drawbar 3R-605.1 Required air pressure 6±1 bar Fixed index positions 4x90° Air-blast cleaning of the Z-references Turbo locking Weight 5.1 kg MacroHighPerformance – table chucks, chuck adapters and drawbars Automatic table chuck 3R-610.19 Pneumatic chuck for vertical or horizontal mounting on the machine table. • • • • • • • 3Refix Ø20 mm Required drawbar 3R-605.1 Required air pressure 6±1 bar Fixed index positions 4x90° Air-blast cleaning of Z-references Turbo locking Weight 8.3 kg Automatic chuck 3R-SP7359 Automatic table chuck 3R-607.1 Pneumatic chuck for building-in, for example in a fixture, dividing head or B-axis. Pneumatic chuck for mounting Macro holders in the Maxi system. • • • • • • • • • • • • • Required drawbar 3R-605.1 Required air pressure 6±1 bar Fixed index positions 4x90° Air-blast cleaning of Z-references Turbo locking Weight 1.8 kg Required drawbar 3R-605.1 Required air pressure 6±1 bar Fixed index positions 4x90° Air-blast cleaning of Z-references Turbo locking Maximum electrode weight 80 kg Weight 8.9 kg 3R-SP7359-RS • Rust-resistant version, otherwise as 3R-SP7359 Drawbars 3R-605.1E • Ø20x57.1 mm with flushing holes Ø7 mm • Supplied in sets of ten 3R-605.14E • Ø20x57 mm with flushing holes Ø7 mm • Supplied in sets of ten • Intended for MacroCombi automatic electrode changers 33 MacroHighPerformance – electrode holders, pallets and accessories Reference element 54x54 mm 3R-651.7E-P Electrode holder 54x54 mm 3R-651E-P Hardened and precision cast with clearance holes for four fixing screws. Hardened, with clearance holes for four fixing screws. Note: Must be mounted on the workpiece/fixture before it is locked in a chuck. • • • • • • Adapted for automatic changing Parallel-ground top and bottom faces Fixed index positions 4x90° Rust-resistant Supplied in sets of eight Weight per set 1.2 kg • • • • • • • Adapted for automatic changing Ready for code carrier Fixed index positions 4x90° Rust-resistant Flushing duct Supplied in sets of eight Weight per set 3.4 kg Electrode holder 52x52 mm 3R-651.3 Pallet 52x52 mm 3R-658.31E Hardened, with 3Refix holes, flushing connection and clearance holes for two fixing screws. Unhardened with 3Refix holes and two M5 threads. Designed to be mounted on 3R-651.3. • • • • • • • • • • • • 3Refix Ø10 mm Adapted for automatic changing Ready for code carrier Parallel-ground top and bottom faces Fixed index positions 4x90° Rust-resistant Flushing duct Weight 0.5 kg 3Refix Ø10 mm Supplied in sets of ten Building-in height 12 mm Weight 2.2 kg Reference element 70x70 mm 3R-601.7E-P Electrode holder 70x70 mm 3R-601.1E-P Hardened and precision cast with clearance holes for eight fixing screws. Hardened, with clearance holes for four fixing screws. Note: Must be mounted on the workpiece/fixture before it is locked in a chuck. • • • • • • Adapted for automatic changing Parallel-ground top and bottom faces Fixed index positions 4x90° Rust-resistant Supplied in sets of five Weight per set 3 kg 34 • • • • • • • Adapted for automatic changing Ready for code carrier Fixed index positions 4x90° Rust-resistant Flushing duct Supplied in sets of five Weight per set 3.2 kg Pallet 70x70 mm 3R-608.31E Hardened with 3Refix holes, flushing connection and clearance holes for six fixing screws. Unhardened with 3Refix holes and four M6 threads. Designed to be mounted on 3R-601.3 or 3R-601.52. • • • • • • • • • • • • 3Refix Ø10 mm Adapted for automatic changing Ready for code carrier Parallel-ground top and bottom faces Fixed index positions 4x90° Rust-resistant Flushing duct Weight 1 kg MacroHighPerformance – electrode holders, pallets and accessories Electrode holder 70x70 mm 3R-601.3 3Refix Ø10 mm Supplied in sets of ten Building-in height 12 mm Weight 4.4 kg Pallets Ø116 mm Unhardened pallets with precision-cast clutch parts type 3R-601.7E-P. 3R-601.116-P • Parallel-ground top and bottom faces • Fixed index positions 4x90° • Weight 1.8 kg 3R-601.116-PA • • • • • Adapted for automatic changing Ready for code carrier Parallel-ground top and bottom faces Fixed index positions 4x90° Weight 1.8 kg Pallet Ø116 mm 3R-601.52 Pallet Ø116 mm 3R-608.51E Hardened, with 3Refix holes and clearance holes for ten fixing screws. Unhardened with 3Refix holes and four M6 threads. Designed to be mounted on 3R-601.3 or 3R-601.52. • • • • • • • • • 3Refix Ø10 mm • Supplied in sets of ten • Weight 10 kg 3Refix Ø10 mm Adapted for automatic changing Ready for code carrier Parallel-ground top and bottom faces Fixed index positions 4x90° Rust-resistant Flushing duct Weight 1.9 kg 35 MacroHighPerformance – electrode holders, pallets and accessories Holder 54x54 mm 3R-658.2E-S Holder 54x54 mm 3R-658.4E-S Unhardened holder for flat electrodes with maximum width 30 mm. Designed to be mounted on 3R-651.7E-P. Unhardened holder for square or round electrodes, max 30 mm. Designed to be mounted on 3R-651.7E-P. • • • • • • • • Ready for code carrier Flushing duct Supplied in sets of eight Weight per set 5.1 kg Ready for code carrier Flushing duct Supplied in sets of eight Weight per set 5.3 kg Holder 3R-651.13 Three-jaw chuck 3R-US611.4 Hardened holder for square electrodes max 30 mm. For 0-3 mm electrodes. • • • • • Adapted for automatic changing Parallel-ground top and bottom faces Fixed index positions 4x90° Flushing connection Weight 1.2 kg Collet chucks 3R-659.16-P • • • • • For collets ER16 Electrode size 0.5-10 mm Flushing duct Building-in height 57 mm Weight 0.8 kg 3R-659.20-P • • • • • For collets ER20 Electrode size 1-13 mm Flushing duct Building-in height 62 mm Weight 1.2 kg 3R-659.32-P • • • • • For collets ER32 Electrode size 2-20 mm Flushing duct Building-in height 82 mm Weight 1.2 kg 36 Holder 54x54 mm 3R-651.105E Hardened holder with unhardened electrode mounting part. • • • • • Adapted for automatic changing Ready for code carrier Fixed index positions 4x90° Supplied in sets of eight Weight per set 7 kg Pallets 180x180 mm Anodized aluminium pallets with M6 threads. Anodized aluminium pallets with T-slots. 3R-601-1818-M6A 3R-601-1818-T8A • • • • • Mounted on pallet 3R-601.116-PA Building-in height 70 mm Adapted for automatic changing Ready for code carrier Weight 5.5 kg • • • • • 3R-601-1818-M6M Mounted on pallet 3R-601.116-PA Building-in height 70 mm Adapted for automatic changing Ready for code carrier Weight 5.5 kg 3R-601-1818-T8M • Mounted on pallet 3R-601.7E-P • Building-in height 53 mm • Weight 4 kg • Mounted on pallet 3R-601.7E-P • Building-in height 53 mm • Weight 5.5 kg Check ruler 3R-606.1 Check mandrel 3R-606 Measuring pointer 3R-656.31-3P Measuring pointer 3R-656.31-5P For setting angular positions and for centring Macro chucks. Check mandrel with ground C-reference for setting Macro chucks. • Measuring length 100 mm • Weight 1.4 kg • Measuring length 110 mm • Weight 2.3 kg Measuring probe with Renishaw measuring head for machines with measurement cycle function. Measuring probe with Renishaw measuring head for machines with measurement cycle function. • Measuring ball Ø3 mm • Weight 0.6 kg • Measuring ball Ø5 mm • Weight 0.6 kg Microscope 3R-4.650 Indicating spindle 3R-656.2-P Adapter plate 3R-A3620 With transformer (110/220V) for integral lighting. • For measuring centre holes • Dial indicator required • Weight 0.6 kg Adapter plate with eight adjusting screws for mounting spindle chucks. Supplied with fixing screws. • Magnification x25 • Field of view Ø6 mm • Weight 0.8 kg MacroHighPerformance – electrode holders, pallets and accessories Pallets 180x180 mm • M10 for 90 mm pitch circle • M6 for 96 mm pitch circle • M8 for 100 mm pitch circle 37 MacroHighPerformance – electrode holders, pallets and accessories Centring ring 3R-612.6 Flushing adapter 3R-103 Flushing adapter 3R-612.1 For centring 3R-600.20. For 3R-601.3, 3R-601.52, 3R-603, 3R-603.9 and 3R651.13. For 3R-310.35, 3R-651.3 and 3R-653.9. Sealing ring 3R-612.116 Splash guard 3R-RU52L Splash guard 3R-RU52 Steel ring for absolute sealing of pallets 3R-601.52, 3R601.116-P, 3R-601.116-PA, 3R-601-1818-M6A, 3R-6011818-M6M, 3R-601-1818-T8A and 3R-601-1818-T8M against MacroHP chucks. Rubber splash guard for electrode holders 52x52 and 54x54 mm. Rubber splash guard for pallets 52x52 mm and 54x54 mm. • Height 33 mm • Height 13 mm Chip guard 54x54 mm D-20117.2 Chip guard 70x70 mm D-20117.1 Splash and debris guard for automatic Macro chucks Ø100 mm. Splash and debris guard for automatic Macro chucks Ø100 mm. • For pallets 52x52 and 54x54 mm • Adapted for automatic changing • For pallets 70x70 mm • Adapted for automatic changing Splash guard 3R-RU70 Splash guard 90027 Rubber splash guard for pallets 70x70 mm. Splash guard for Macro chucks with long drawbar. Can also be used as a cover for unused chucks. • Height 13 mm Note: Does not work with sealing ring 3R-612.116. 38 Locking ring key 3R-605-GE Aluminium guard for MacroHP chucks with automatic changing with WorkPal. To lift the locking ring of the drawbars. Control unit 3R-611.41 Control unit 3R-611.2 Gate chuck 3R-US90-600 Nipple 3R-SP20753 Unit for hand operation of pneumatic chucks. Three functions – open/ neutral/closed. Foot operation of pneumatic chucks. Fixed indexing positions at 0, 30, 45, 60 and 90 degrees. Other angles are set with a sine rule. Nipple for manual operation by air gun of pneumatic chucks with R1/8” connecting thread. • Supplied in sets of two Electrode cassette 3R-650/8x5 Air filter 3R-611-FRC For eight electrodes 52x52 and 54x54 mm. With integral mist lubrication of pneumatic chucks (to ISO 8573-1, class 5.2.5). • Supplied in sets of five MacroHighPerformance – electrode holders, pallets and accessories Chip guard U-50167.55 39 MacroCombi ANYONE CAN get a fantastic machine tool, loaded with every conceivable feature. With modern machinery, making complex parts with close tolerances seldom presents any problems. The real challenge lies in raising the profitability of the business at the same time. The truth is, measures to reduce machine downtimes are almost always far more profitable than chasing seconds in the actual machining process. What matters is to keep the machines running. It’s simply a matter of working smarter. And helping you work smarter is what we at System 3R are in business to do. THE BEST OF TWO WORLDS MacroCombi – a unique tool for electrode production and EDM machining. MacroCombi combines the best of two worlds. Two perfect systems in one. Both small and large electrodes can be mounted in the same chuck. Two systems. One chuck. No adapters. Always with fixed references you can rely on. The same chuck for the Macro holder with its immovable stability and precision, and for the small, cost-effective MacroJunior holder. No tricky, timeconsuming re-setting. Maximum flexibility! System 3R offers a complete range of combination chucks. Whatever chucks and accessories you need for your operations, we can provide them. Everything to ensure that you get the highest possible yield from your business, and that you always have access to a system that can tackle the tasks you need it to do. There are no limitations. Only possibilities. The locking mechanism is entirely separate from both reference systems – no breaking forces. Automatic air-blast cleaning of both reference systems, as well as air sensing. Turbo-locking – the blast cleaning air boosts the clamping force. FACTS Macro – references. Repetition accuracy 0.002 mm Permitted torque, 25 mm holders 10 Nm Permitted torque, 30 mm holderss 25 Nm Maximum flushing pressure 15 bar Clamping force 5 000 N 40 MacroJunior – references. MacroCombi – spindle chucks and lathe chuck MACHINE SPINDLE 3R-A3620 3R-460.83-1 3R-460.86-2 3R-460.EX8-1 3R-A11489 LATHE 3R-460.32 3R-460.35 3R-460.1-1 3R-460.86-1 3R-460.86-2.9 3R-405.11 3R-405.16 3R-405.11 PALLET MACRO PALLET MACROJUNIOR 3R-460.87-1 3R-460.34 41 MacroCombi – spindle chucks and lathe chuck Manual chuck 3R-460.34 Manual C-axis 3R-460.35 For mounting in the machine spindle by means of 3R-A11489, or on the machine table by means of 3R-A19724 or alternatively 3R-A21944, or in a fixture. For mounting on machine spindle with 3R-A3620. • Required drawbar for Macro holder 3R-405.16 • Required drawbar for MacroJunior holder 3R-405.11 • Weight 0.8 kg • • • • • Required drawbar for Macro holder 3R-405.16 Required drawbar for MacroJunior holder 3R-405.11 Fixed index positions 8x45° and 3x120° Vernier scale Weight 4.3 kg Automatic chuck 3R-460.1-1 Pneumatic chuck for mounting on machine spindle with 3R-A3620. • • • • • • Required drawbar for Macro holder 3R-405.16 Required drawbar for MacroJunior holder 3R-405.11 Required air pressure 6±1 bar Air-blast cleaning of Z-references Turbo locking Weight 2.5 kg Manual lathe chuck 3R-460.32 • • • • For mounting on a lathe taper Required drawbar for Macro holder 3R-405.16 Required drawbar for MacroJunior holder 3R-405.11 Weight 2.5 kg Machine-adapted automatic chuck 3R-460.83-1 Pneumatic chuck for mounting directly on the machine spindle. All X/Y/Z references in hardened and ground steel. Note: When ordering state machine make and type. • • • • • • • 42 Four M6 clearance holes, Ø 45 mm Required drawbar for Macro holder 3R-405.16 Required drawbar for MacroJunior holder 3R-405.11 Required air pressure 6±1 bar Air-blast cleaning of the Z-references Flushing connection Weight 2.5 kg Machine-adapted automatic chuck 3R-460.86-1 Long pneumatic chuck (+24 mm) for mounting directly on the machine spindle. All X/Y/Z references in hardened and ground steel. Pneumatic chuck for mounting directly on the machine spindle. All X/Y/Z references in hardened and ground steel. Note: When ordering state machine make and type. • • • • • • • • • • • • • • Four M6 clearance holes, Ø 45 mm Required drawbar for Macro holder 3R-405.16 Required drawbar for MacroJunior holder 3R-405.11 Required air pressure 6±1 bar Air-blast cleaning of the Z-references Flushing connection Weight 2.5 kg Note: When ordering state machine make and type. Four M6 clearance holes, Ø45 mm and four M5 clearance holes, 62x26 mm Required drawbar for Macro holder 3R-405.16 Required drawbar for MacroJunior holder 3R-405.11 Required air pressure 6±1 bar Air-blast cleaning of the Z-references Flushing connection Weight 2.5 kg Machine-adapted automatic chuck 3R-460.86-2 Machine-adapted automatic chuck 3R-460.86-2.9 Pneumatic chuck for mounting directly on the machine spindle. All X/Y/Z references in hardened and ground steel. Pneumatic chuck for mounting directly on the machine spindle. MacroJunior references offset 90°. All X/Y/Z references in hardened and ground steel. Note: When ordering state machine make and type. • • • • • • • Four M6 clearance holes, Ø45 mm and four M5 clearance holes, 62x26 mm Required drawbar for Macro holder 3R-405.16 Required drawbar for MacroJunior holder 3R-405.11 Required air pressure 6±1 bar Air-blast cleaning of the Z-references Flushing connection Weight 2.5 kg MacroCombi – spindle chucks Machine-adapted automatic chuck 3R-460.87-1 Note: When ordering state machine make and type. • Four M6 clearance holes, Ø45 mm and four M5 clearance holes, 62x26 mm • Required drawbar for Macro holder 3R-405.16 • Required drawbar for MacroJunior holder 3R-405.11 • Required air pressure 6±1 bar • Air-blast cleaning of the Z-references • Flushing connection • Weight 2.5 kg Machine-adapted automatic chuck 3R-460.EX8-1 Pneumatic chuck for mounting directly on the machine spindle. All X/Y/Z references in hardened and ground steel. Note: When ordering state machine make and type. • Four M6 clearance holes, Ø45 mm and four M5 clearance holes, 62x26 mm • Required drawbar for Macro holder 3R-405.16 • Required drawbar for MacroJunior holder 3R-405.11 • Required air pressure 6±1 bar • Air-blast cleaning of the Z-references • Flushing connection • Weight 2.5 kg 43 MacroCombi – table chucks PALLET MACROJUNIOR PALLET MACRO 3R-405.11 3R-405.16 3R-460.37 3R-460.31-5 3R-460.34 3R-460.4 3R-460.46 3R-SP18286 3R-SP19047 FIXTURE D-40098 FIXTURE 3R-460.45 MACHINE TABLE Manual chuck 3R-460.37 Manual chuck 3R-460.31-5 The locking mechanism is operated by a removable handle. Chuck in HighPerformance version. Five ground surfaces for vertical or horizontal mounting on the machine table. • Required drawbar for Macro holder 3R-405.16 • Required drawbar for MacroJunior holder 3R-405.11 • Weight 4.5 kg 44 • Required drawbar for Macro holder 3R-405.16 • Required drawbar for MacroJunior holder 3R-405.11 • Weight 3.5 kg Manual 3R block 3R-460.4 For mounting in the machine spindle by means of 3R-A11489, or on the machine table by means of 3RA19724 or alternatively 3R-A21944, or in a fixture. Chuck vertical or horizontal mounting on the machine table. • Required drawbar for Macro holder 3R-405.16 • Required drawbar for MacroJunior holder 3R-405.11 • Weight 0.8 kg • • • • • Dividing head 3R-460.45 Automatic chuck 3R-460.46 Three adjustable axes. Pneumatic chuck with integral air unit. • • • • • • • • • • • • Required drawbar for Macro holder 3R-405.16 Required drawbar for MacroJunior holder 3R-405.11 Fixed index positions in the first axis 24x15° Fixed index positions in the other axes 2x90° Vernier scale Weight 20 kg Required drawbar for Macro holder 3R-405.16 Required drawbar for MacroJunior holder 3R-405.11 Fixed index positions 24x15° Vernier scale Weight 5.5 kg Required drawbar for Macro holder 3R-405.16 Required drawbar for MacroJunior holder 3R-405.11 Required air pressure 6±1 bar Air-blast cleaning of Z-references Turbo locking Weight 4.4 kg Automatic chuck 3R-SP19047 Automatic chuck 3R-SP18286 Pneumatic chuck for building-in, for example in a fixture, dividing head or B-axis. Pneumatic chuck for building-in, for example in a fixture, dividing head or B-axis. • • • • • • • • • • • • Required drawbar for Macro holder 3R-405.16 Required drawbar for MacroJunior holder 3R-405.11 Required air pressure 6±1 bar Air-blast cleaning of Z-references Turbo locking Weight 2.1 kg MacroCombi – table chucks Manual chuck 3R-460.34 Required drawbar for Macro holder 3R-405.16 Required drawbar for MacroJunior holder 3R-405.11 Required air pressure 6±1 bar Air-blast cleaning of the Z-references Turbo locking Weight 2.1 kg 45 MacroCombi – table chuck, chuck adapters and drawbars MacroCombiQuad automatic chuck D-40098 Manual chuck adapter 3R-467.34 Pneumatic multi-chuck with four integral MacroCombi chucks. For mounting in the Maxi system. Note: Actuator 3R-611.41 is required and must be ordered separately. • • • • • • • Required drawbar for Macro holder 3R-405.16 • Required drawbar for MacroJunior holder 3R-405.11 • Weight 7 kg Required drawbar for Macro holder 3R-405.16 Required drawbar for MacroJunior holder 3R-405.11 Required air pressure 6±1 bar Air-blast cleaning of the Z-references Turbo locking Weight 19.7 kg Manual chuck adapter 3R-467.35 Manual chuck adapter D-40011 Chuck adapter with C-axis for mounting in the Maxi system. For permanent mounting in the Mini system. • • • • • Required drawbar for Macro holder 3R-405.16 Required drawbar for MacroJunior holder 3R-405.11 Fixed index positions 24x15° Vernier scale Weight 10 kg • Required drawbar for Macro holder 3R-405.16 • Required drawbar for MacroJunior holder 3R-405.11 • Weight 1.2 kg Automatic chuck adapter 3R-467.1-1 Drawbar 3R-405.11E Drawbar 3R-405.16E For mounting in the Maxi system. Drawbar Ø15 mm to mount MacroJunior holders in chucks 3R-400. XX and 3R-460-XX. Drawbar Ø15 mm to mount Macro holders in chucks 3R-460-XX. • • • • • • • Adapted for automatic electrode changing Required drawbar for Macro holder 3R-405.16 Required drawbar for MacroJunior holder 3R-405.11 Required air pressure 6±1 bar Air-blast cleaning of Z-references Turbo locking Weight 6.5 kg 46 • Supplied in sets of ten • Supplied in sets of ten MacroCombi – user kit and accessories User kit 3R-468.31-S 3R-405.11 3R-405.16 3R-460.31-5 3R-465-L 3R-465-V 3R-491 3R-651.7-S 3R-656.1 3R-658.1-S 3R-658.2-S 3R-658.4-S 3R-333-T20 3R-PI4.5x14 3R-414-04 Drawbar, MacroJunior Drawbar, Macro Manual table chuck Holder, MacroJunior Holder, MacroJunior Holder, MacroJunior Reference element, Macro 54x54 mm Check ruler Intermediate plate, Macro 54x54 mm Holder, Macro 54x54 mm Holder, Macro 54x54 mm Screwdriver, TORX TORX screw Torque wrench, 4 Nm x5 x5 x1 x2 x2 x30 x6 x1 x2 x2 x2 x1 x100 x1 Check ruler 3R-656.1 Check mandrel 3R-606 Adapter plate 3R-A11897 For setting angular positions. Ground outside diameter for centring. Check mandrel with ground C-reference for setting Macro chucks. For mounting 3R-400.32, 3R-460.32 and 3R-600.22 on a taper attachment with flange diameter 45.5 mm. • Measuring length 50 mm • Weight 0.8 kg • Measuring length 110 mm • Weight 2.3 kg Adapter plate D-40001.20 Adapter plate 3R-A11489 For mounting 3R-460.34 in systems of other makes. For mounting of 3R-400.34, 3R-460.34 and 3R-600.24-S. Supplied with insulation plate and fixing screws. • Flushing connection 47 MacroCombi – user kit and accessories Adapter plate 3R-A3620 Angle shelf 3R-A21944 Adapter plate with eight adjusting screws for mounting spindle chucks. Supplied with fixing screws. For vertical or horizontal mounting of 3R-400.34, 3R-460.34 and 3R-600.24-S on the machine table. • M10 for 90 mm pitch circle • M6 for 96 mm pitch circle • M8 for 100 mm pitch circle Note: Chuck to be ordered separately. Adapter plate 3R-A19724 Control unit 3R-611.41 Air distributor 3R-SP19050 Splash guard 90027.02 For mounting of 3R-400.34, 3R-460.34 and 3R-600.23 on machine table. Supplied with fixing screws for chuck and table. Unit for hand operation of pneumatic chucks. Three functions – open/neutral/ closed. For constant air-blast cleaning of automatic MacroCombi table chucks during machining. Intended for MacroCombi chucks. Can also be used as a cover for unused chucks. Nozzle 3R-SP19631 Sealing ring 3R-SP19764 Adapter 90376 For temporary air-blast cleaning of the MacroJunior references in MacroCombi table chucks. To be connected to an air gun. Rubber ring, used for debris protection/sealing for the MacroJunior references in electrode manufacturing on Macro holders in MacroCombi chucks. Gives access to MacroCombi on machines fitted with SNT. 48 times lead to higher productivity, greater flexibility and therefore increased profitability. MacroMagnum is a further development of the patented Macro system. The powerful clamping force and the position of the reference surfaces far away from the chuck centre provide a stability and accuracy that are ideal for applications with powerful machining forces. terns must be met with manufacturing methods which give profitability even with short runs. Shorter runs mean frequent setting-up, so that setting-up times are becoming increasingly significant in terms of the financial results. Every minute of settingup time that can be converted to active machining time means lower costs. So – minimised setting-up Coarse control protects the references when loading pallets. Double X/Y-references for different pallet sizes. Double Z-references for different pallet sizes. Sealing protects the references from fouling. Double locking springs. Automatic air-blast cleaning of the Z-references. Casting with vibrationdamping properties. PALLET MACRO PALLET MACROMAGNUM 3R-605.1 LATHE 3R-680.1-2 3R-605.2 FACTS 3R-SP22201 Repetition accuracy: 0.002 mm Clamping force: 16 000 N 3R-680.19-2 FIXTURE 3R-680.10-2 90809.01 MACHINE TABLE 49 MacroMagnum RAPID CHANGES in today’s consumption pat- MacroMagnum – chucks Automatic chuck 3R-680.1-2 Automatic chuck 3R-680.10-2 Pneumatic chuck for machine spindles and lathes. Opened/locked by an air gun against a valve on the side, or alternatively on the back, of the chuck. Pneumatic table chuck. • • • • • • Required drawbar 3R-605.1 Required air pressure 6 ±1 bar. Fixed index positions 4x90° Sealing ring Turbo-locking of MacroMagnum pallets Weight 9 kg. • • • • • • • Required drawbar 3R-605.1 Required air pressure 6±1 bar Fixed index positions 4x90° Air-blast cleaning of the Z-references Sealing ring Turbo-locking of MacroMagnum pallets Weight 12 kg Automatic chuck 3R-680.19-2 Automatic chuck 3R-SP22201 Pneumatic table chuck with 3Refix-holes. Pneumatic chuck for building-in, for example in a fixture, dividing head or B-axis. • • • • • • • • 3Refix Ø20 mm Required drawbar 3R-605.1 Required air pressure 6±1 bar Fixed index positions 4x90° Air-blast cleaning of the Z-references Sealing ring Turbo-locking of MacroMagnum pallets Weight 12 kg Manual chuck 90809.01 Manual chuck for machine spindle or machine table. • Required drawbar 3R-605.2 • Fixed index positions 4x90° • Weight 5 kg 50 • • • • • • • Required drawbar 3R-605.1 Required air pressure 6±1 bar Fixed index positions 4x90° Air-blast cleaning of Z-references Sealing ring Turbo-locking of MacroMagnum pallets Weight 5 kg Pallet Ø156 mm 3R-681.51 Hardened reference element with clearance holes for fixing screws. Hardened pallet with threads and clearance holes for eight and ten fixing screws. Note: Must be mounted on the workpiece/fixture before it is locked in a chuck. • • • • • • • Rust-resistant • Weight 1 kg MacroMagnum – pallets, drawbars and accessories Reference element Ø142 mm 3R-681.71 3Refix Ø10 mm Adapted for automatic changing Ready for code carrier Rust-resistant Flushing connection Weight 5 kg Pallet Ø156 mm 3R-681.51-SA Unhardened pallet with hardened references and hole markings for eight clearance holes. • Adapted for automatic changing • Ready for code carrier • Weight 4.5 kg Pallet Ø156 mm 3R-681.156-A Drawbar 3R-605.1E Drawbar 3R-605.2E Unhardened pallet with hardened reference element type 3R-681.71. • Drawbar Ø20x57.1 mm with flushing holes Ø7 mm • Designed for automatic changing • Supplied in sets of ten • Drawbar Ø20x36.9 mm with flushing hole Ø7 mm. • Designed for manual changing. • Supplied in sets of five • Adapted for automatic changing • Ready for code carrier • Weight 4.5 kg 51 MacroMagnum – pallets, drawbars and accessories Pallets 240x240 mm Pallets 240x240 mm Anodized aluminium pallets with M6 threads. Anodized aluminium pallets with T-slots. 3R-681-2424-M6A 3R-681-2424-M6M 3R-681-2424-T8A 3R-681-2424-T8M • • • • • • Mounted on pallet 3R-681.71 • Building-in height 53 mm • Weight 7.5 kg • • • • • • Mounted on pallet 3R-681.71 • Building-in height 53 mm • Weight 7.5 kg Mounted on pallet 3R-681.51 Adapted for automatic changing Ready for code carrier Building-in height 75 mm Weight 11 kg Mounted on pallet 3R-681.51 Adapted for automatic changing Ready for code carrier Building-in height 75 mm Weight 11 kg Check ruler 3R-686.1-HD Splash guard 90027.03 Chip guard 90443 Check ruler for setting flatness and angular positions. Ground hole for centring. Intended for MacroMagnum chucks. Can also be used as a cover for unused chucks. For Macro pallets 52x52, 54x54 and 70x70 in MacroMagnum chucks. For sealing we recommend 3R-RU52L or 3R-RU70 respectively in combination with the debris guard. Control unit 3R-611.1 Control unit 3R-611.2 Control unit 3R-611.41 Unit for hand operation of opening/locking of MacroMagnum pallets in pneumatic chucks Unit for foot operation of opening/locking of MacroMagnum pallets in pneumatic chucks Unit for hand operation of opening/locking of Macroand MacroMagnum pallets in pneumatic chucks • • • • Adapted for automatic changing Ready for code carrier Measuring length 130 mm Weight 6 kg Connection for air gun 90815 For manual operation of pneumatic chucks with air gun. • Supplied in sets of two 52 system. The chuck can be mounted on the machine table of any machine tool. The standardised hole pattern allows clamping from below of workpieces, fixtures and accessories such as vices, three-jaw chucks and magnetic tables. This gives collision-free mounting, even with five-sided machining. The economical, pressure-die-cast aluminium pallets are very light, making them especially suitable for manual handling. Naturally the GPS 240 is also suitable for automatic changing. The chuck seal prevents dirt penetrating between the chuck and the pallet. This simplifies maintenance and lengthens the life of the components. A lifting mechanism which operates on locking/opening protects the references when loading heavy workpieces. GPS 240 THE MACHINING ZERO POINT IS DEFINED by the centre of the chuck in the GPS 240 C 694 100 C 694 260 C 694 300 C 585 XXX C 697 000 MACHINE SPINDLE C 217 100 C 219 110 MACHINE TABLE X/Y-references. Z-references. Ball locking. Sealing. Locking with helical springs. Automatic air-blast cleaning and presence check. FACTS Repetition accuracy: 0.002 mm Clamping force: 30000 N (with force boost, 80000 N) 53 GPS 240 Automatic chuck C 219 110 Automatic chuck Ø260 mm C 217 100 Pneumatic table chuck, mainly intended for applications in die-sinking EDM machines. Pneumatic chuck, intended mainly for applications in lathes and milling machines. • • • • • • • • Required air pressure 6 bar Recommended actuator C 810 830 Air-blast cleaning of the references Weight 16 kg Required air pressure 6 bar Recommended control unit C 810 820 Air-blast cleaning of the references Weight 16 kg Automatic chuck C 219 600 Pallet 240x240 mm C 694 100 Pneumatic chuck with built-in Macro chuck. Intended mainly for measuring machines. Cast aluminium pallet. • • • • Required air pressure 6 bar Recommended actuator C 810 830 Air-blast cleaning of the references Weight 22 kg • Building height 48.1 ±0.01 mm • Flatness 0.03 mm • Weight 4 kg S 500 030 • C 694 100. Set of two S 500 090 • C 694 100. Set of four S 500 100 • C 694 100. Set of ten Pallets Ø260 mm C 697 000 Pallets with vice Made of Fortal aluminium. Mounting holes as shown on the drawing. C 585 400 • Construction height 48.1 ±0.01 mm • Flatness 0.01 mm • Weight 6 kg Vice for workpieces <80 mm. C 585 600 Vice for workpieces <120 mm. C697 010 Hole pattern on 40 mm centres, otherwise according to C 697 000. 54 Magnetic tables C 694 260 The pallet has a ground reference ruler and a ground indication hole for alignment of the references. Two independent magnetic fields can be set individually. • Magnetic field 3.5 mm • Clamping force 7.5 kg/cm2 • Weight 18 kg Ground pallet 240x240 mm C 694 300 Controllers Ground cast aluminium pallet C 810 820 • Construction height 48.0 ±0.005 mm • Flatness 0.01 mm • Weight 4 kg Unit for controlling pneumatic chuck C 217 100. S500 120 • C 694 300, set of two S500 130 • C 694 300, set of four C 810 830 Unit for controlling pneumatic chuck C 219 110. C 810 850 • C 694 300, set of ten Unit to control two pneumatic chucks. Presetting station C 810 650 Sealing C 219 007 Sealing plugs C 531 500 For alignment of workpieces on GPS 240 pallets. The chuck seal is a wear part which should be replaced every three to six months. Plugs for sealing GPS 240 pallets. S 500 140 • Parallelism 0.005 mm • Required air pressure 6 ±1 bar. • Supplied with dial indicator, dial indicator holder and actuator. • Supplied in sets of 40 • Material: Viton • Supplied singly 55 GPS 240 Master pallet C 846 600 GPS 240 Clamp kit C 810 870 Clamp strip kit C 810 880 Contents Note: The holes in the clamp strips are drilled in accordance with the customer’s requirements stated when ordering. E 030 220 clamp (x4) E 010 144 washer M10 (x4) E 010 143 washer M8 (x4) E 000 428 Allen screw M10x45 (x4) E 000 354 Allen screw M8x45 (x4) E 040 030* T-slot nut M10x12 (x4) E 040 031* T-slot nut M10x14 (x4) E 040 032* T-slot nut M10x16 (x4) E 040 033* T-slot nut M10x18 (x4) E 040 020* T-slot nut M8x12 (x4) E 040 021* T-slot nut M8x14 (x4) E 040 022* T-slot nut M8x16 (x4) E 040 023* T-slot nut M8x18 (x4) * When ordering, state the required dimension of the T-slot nut. Contents C 810 881 clamp strip (x2) E 010 144 washer M10 (x4) E 010 143 washer M8 (x4) E 000 428 Allen screw M10x45 (x4) E 000 354 Allen screw M8x45 (x4) E 040 030* T-slot nut M10x12 (x4) E 040 031* T-slot nut M10x14 (x4) E 040 032* T-slot nut M10x16 (x4) E 040 033* T-slot nut M10x18 (x4) E 040 020* T-slot nut M8x12 (x4) E 040 021* T-slot nut M8x14 (x4) E 040 022* T-slot nut M8x16 (x4) E 040 023* T-slot nut M8x18 (x4) * When ordering, state the required dimension of the T-slot nut. Clamp strip kit for double mounting C 810 920 Start kit S 500 650 For mounting two chucks on 300 mm centres. With a permanent compressed air supply a clamping force of 80000 N can be obtained. Note: The holes in the clamp strips are drilled in accordance with the customer’s requirements stated when ordering. Contents C 810 921 undrilled spacer (x1) C 810 881 clamp strip (x2) E 010 144 washer M10 (x6) E 010 143 washer M8 (x6) E 000 428 Allen screw M10x45 (x6) E 000 354 Allen screw M8x45 (x6) E 040 030* T-slot nut M10x12 (x6) E 040 031* T-slot nut M10x14 (x6) E 040 032* T-slot nut M10x16 (x6) E 040 033* T-slot nut M10x18 (x6) E 040 020* T-slot nut M8x12 (x6) E 040 021* T-slot nut M8x14 (x6) E 040 022* T-slot nut M8x16 (x6) E 040 023* T-slot nut M8x18 (x6) Contents C 219 110 pneumatic chuck C 810 830 actuator S 500 030 set of two pallets * When ordering, state the required dimension of the T-slot nut. Production kit S 500 750 Seals C 531 250 With a permanent compressed air supply a clamping force of 80000 N can be obtained. To seal the holes in the four clamping elements of the pallet. Contents • Material: elastomer • Supplied in sets of 20 C 219 110 pneumatic chuck (x2) C 810 830 actuator (x2) S 500 090 set of four pallets 56 Reference protectors C 020 897 To protect the Zreference of the pallet. • Supplied singly your machines with the fixed references traditional machine tables do not have. A practical and userfriendly reference system which minimises setting-up times, increases machine capacity and makes automated production possible. Dynafix is suitable for use in tough environments, with automatic air-blast cleaning of the Z-references and peripheral sealing. The easily-handled aluminium pallets have reference elements of hardened, high-alloy steel. Directly measurable Z-references. No projecting drawbars. Locking mechanism with built-in soft landing function. X/Y-references. Z-refeZreferenceszrence. Automatic airblast cleaning. Locking with cup springs. FACTS Repetition accuracy 0.002 mm Clamping force 60 000 N 57 Dynafix FIXED REFERENCES ON THE MACHINE TABLE give increased productivity. Dynafix provides Dynafix 3R-774-AL 3R-772.1-MT 3R-771.1 3R-772.1 3R-771.7 3R-772-T8.40 3R-770.19-1 3R-770-1 3R-770-4 3R-770-5 3R-772-M8.28 MACHINE TABLE Automatic chuck 3R-770-1 Automatic chuck 3R-770-4 Pneumatic table chuck. Pneumatic table chuck with ground-in reference for alignment. • • • • • Required air pressure 6±1 bar Fixed index positions 4x90° Recommended actuator 3R-611.41 or 3R-611.2. Air-blast cleaning of the Z-references Weight 24.5 kg • • • • • Required air pressure 6±1 bar Fixed index positions 4x90° Recommended actuator 3R-611.41 or 3R-611.2 Air-blast cleaning of the Z-references Weight 24.5 kg Automatic chuck 3R-770-5 Automatic chuck 3R-770.19-1 Pneumatic table chuck for applications in fiveaxis machines. Air connection from below. Pneumatic table chuck with 3Refix-holes. • • • • Required air pressure 6±1 bar Fixed index positions 4x90° Air-blast cleaning of the Z-references Weight 24.5 kg 58 • • • • • • 3Refix Ø20 mm Required air pressure 6±1 bar Fixed index positions 4x90° Recommended actuator 3R-611.41 or 3R-611.2 Air-blast cleaning of the Z-references Weight 24.5 kg 90356.2X 90356.10 90576.05 Pneumatic chucks with extra connections for automatic chuck adapters. Note: Requires two control units. • Required air pressure 6 ±1 bar • Fixed index positions 4x90° • Air-blast cleaning of the Z-references Dynafix Automatic chucks Pallet 280x280 mm 3R-771.1 Anodised aluminium pallet. • • • • • Adapted for automatic changing Ready for code carrier Flatness 0.04 mm Thickness tolerance +0.5/-0 mm Weight 6 kg 90356.10 With fixing lugs. • Weight 27 kg 3R-771.1E 90576.05 Set of twelve. Without fixing lugs. • Weight 23.5 kg Pallet 280x280 mm 3R-772.1 Pallet 400x400 mm 3R-774-AL Ground aluminium pallet Aluminium pallet. • • • • • • Ready for code carrier • Weight 30 kg Adapted for automatic changing Ready for code carrier Flatness 0.005 mm Thickness tolerance ±0.02 mm Weight 6 kg 3R-772.1E Set of twelve. Chuck adapters 90356.2X Pallet 280x280 mm 3R-772-T8.40 Dynafix pallets can be supplied with built-in automatic chucks from the Macro, MacroCombi- or MacroMagnum ranges for mounting in 90356.10 or 90576.05. For further information contact System 3R. Anodized aluminium pallet with six T-slots for M8 on 40 mm centres. • • • • Adapted for automatic changing. Ready for code carrier Required air pressure 6±1 bar Air-blast cleaning of the Z-references • Adapted for automatic changing • Ready for code carrier • Weight 14 kg 59 Dynafix Pallet 280x280 mm 3R-772-M8.28 Reference elements 3R-771.7 Hardened steel pallet with 100 M8 threads on 28 mm centres. Reference kit for users who want to make their own pallets or fixtures. • Adapted for automatic changing • Ready for code carrier • Weight 14.5 kg Master pallet 3R-776.1 Magnetic table 3R-772.1-MT With a ground reference ruler and a ground indication hole for alignment of the Dynafix references. Mainly intended for applications in EDM machines. Two independent magnetic fields can be set individually. Low magnetic field, 3 mm, allows machining of very thin workpieces. • Adapted for automatic changing • Ready for code carrier • Weight 10.5 kg • • • • • • Actuator 3R-611.1 Actuator 3R-611.2 Unit for manual operation of pneumatic chucks. Unit for foot operation of pneumatic chucks Supplied mounted on 3R-772.1. Adapted for automatic changing Ready for code carrier Clamping force 121 N/cm2 (JIS standard). Pole pitch 13 mm Weight 26 kg Connection for air gun. 90815 Fits automatic chucks 3R-770-1 and 3R770-4. • Supplied in sets of two. 60 Lifting grip U-20344 Lifting gear for handling Dynafix pallets 280x280 mm. VDP USE THE ENTIRE CAPACITY of your machines with the pioneering VDP system. It is a fact that vibration limits the production capacity of most metal-cutting machining operations. The performance of an interface system in practical use is determined by several parameters, among which the damping capacity has proved to be of vital importance. Naturally, different circumstances, such as conventional milling or high-speed milling, machining of hard or soft materials, give different degrees of positive results. However, VDP always gives a marked improvement of the surface finish. The only question is how big is the improvement. One thing is clear: VDP – Vibration-Damped Palletisation – gives the user significant competitive advantages: • The surface finish is improved, usually by over 200% • Cutting forces are reduced by up to 25% • Tool wear is reduced by 30% • Material removal capacity increases by 30% • The life of the machine spindle increases by 30% Without VDP The diagram shows the effect on the oscillation amplitude in the same machining operation with the workpiece mounted in a conventional chuck and a damped chuck. Machined surface with conventional clamping… With VDP ... machined surface with the same cutting data in a VDP chuck. 61 VDP VDP chucks are designed for pallets and drawbars from System 3R’s standard range. 3R-651.7E-P 90716.05 3R-605.2 3R-601.7E-P 3R-601.116-PA 90716.12 3R-605.1 3R-601.52 3R-681.71 90716.09 3R-681.51 3R-605.10 90716.10 3R-681.156-A 3R-605.1 90717.05 3R-771.1 90718.03 62 3R-772.1 Automatic chuck Macro Ø190 mm 90716.12 • Building-in height 85 mm • Centre spacing, mounting: 63 to 100 mm • Required drawbar 3R-605.2 • • • • Automatic chuck Macro 125x125 mm 90716.09 Automatic low-profile Macro chuck 90716.10 • • • • • • • • Building-in height 75 mm Centre spacing, mounting: 25 or 50 mm Required air pressure 6±1 bar Required drawbar 3R-605.1 Building-in height 100 mm Centre spacing, mounting: 63 to 100 mm Required air pressure 6±1 bar Required drawbar 3R-605.1 Building-in height 35 mm Centre spacing, mounting: 50 mm Required air pressure 6±1 bar Required drawbar 3R-605.10 Automatic MacroMagnum chuck Ø230 mm 90717.05 Automatic chuck, Dynafix 90718.03 • • • • • Building-in height 71 mm • Mounting 277x277 mm • Required air pressure 6±1 bar Building-in height 100 mm Centre spacing, mounting: 63 to 100 mm Required air pressure 6±1 bar Required drawbar 3R-605.1 VDP Manual chuck, Macro Ø170 mm 90716.05 63 VDP Reference element 54x54 mm 3R-651.7E-P Reference element 70x70 mm 3R-601.7E-P For further information see under MacroHighPerformance. For further information see under MacroHighPerformance. Pallet Ø116 mm 3R-601.116-PA Pallet Ø116 mm 3R-601.52 For further information see under MacroHighPerformance. For further information see under MacroHighPerformance. Reference element Ø142 mm 3R-681.71 Pallet Ø156 mm 3R-681.51 For further information see under MacroMagnum. For further information see under MacroMagnum. Pallet Ø156 mm 3R-681.156-A Palett 280 x 280 mm 3R-771.1 For further information see under MacroMagnum. For further information see under Dynafix. Pallet 280x280 mm 3R-772.1 Drawbar 3R-605.1E For further information see under Dynafix. Drawbar 3R-605.2E • Ø20x36.9 mm with Ø7 mm flushing hole • Supplied in sets of five 64 • Drawbar Ø20x57.1 mm with flushing holes Ø7 mm • Supplied in sets of ten Drawbar 3R-605.10 • Ø20x13 mm • Supplied singly Maxi A PARTICULARLY ROBUST, uncomplicated and user-friendly system for heavy electrodes and workpieces – Maxi. The chucks are of the dovetail type with three references for rapid and simple mounting of accessories. MACHINE SPINDLE MACRO 3R-27.2 3R-27.4 3R-27.2-4 3R-SP5674-1 3R-29.3 3R-29 Manual chuck 3R-27.2 3R-29.1 For mounting on the machine spindle or on a machine table. • • • • 3R-29.2 Immersible Maximum electrode weight 500 kg Mechanical locking Weight 5 kg FACTS Repetition accuracy 0.01 mm Recommended max weight of workpiece/electrode 500 kg Manual C-axis 3R-27.4 Manual chuck 3R-27.2-4 Manual chuck 3R-SP5674-1 For mounting in 3R-27.2. Intended mainly for AGIE machines with Macro as the basic mounting in the machine spindle. Intended mainly for Charmilles machines with Macro as the basic mounting in the machine spindle. • • • • • Fixed index positions 24x15° Vernier scale Maximum electrode weight 50 kg Mechanical locking Weight 11 kg • • • • Immersible Maximum electrode weight 500 kg Mechanical locking Weight 5 kg • • • • Immersible Maximum electrode weight 500 kg Mechanical locking Weight 5 kg 65 Maxi Pallet 150x150 mm 3R-29.1 Pallet 150x150 mm 3R-29.2 • • • • Pallet with 16 clearance holes for M6 screws and eight M6 threads. Unhardened Flushing connection Flushing duct Weight 4.4 kg • Hardened • Weight 4.6 kg Pallet 150x150 mm 3R-29.3 Pallet with four clearance holes for M6 screws and 3Refix holes. • • • • • 3Refix Ø10 mm Hardened Flushing connection Flushing duct Weight 4.6 kg Pallet 150x150 mm 3R-29.31 Pallet 150x90 mm 3R-29 Hydraulic unit 3R-SP4490 Pallet with 3Refix holes with mounting threads. Mounts on 3R-29.3. • Unhardened • Weight 1.2 kg For hydraulic locking of Maxi chucks. • 3Refix Ø10 mm • Unhardened • Weight 2.6 kg 66 Mini THE WORLD’S MOST WIDELY USED FACTS electrode holder system is still the Mini system. The extensive product program ensures rapid and exact mounting of the electrode holders in hydraulic quickchange chucks. The Mini system is a “Reverse Reference System”, in which the chuck adapts itself to the electrode holder, which is why all electrode holders must be exactly alike – in diameter, roundness, straightness and hardness – to meet the accuracy requirements. This high change accuracy is achieved thanks to the two annular chambers of the hydraulic system, which expand uniformly and provide symmetrical locking against the fixed Z reference with angular location. Repetition accuracy 0.002 mm Max flushing pressure 75 bar Clamping force 4 000 N MACHINE SPINDLE MACRO 3R-321.5 3R-321.65 3R-653 3R-653-S 3R-603.9 3R-1.6S ELECTRODE HOLDER MINI 3R-1.321-HS Manual C-axis 3R-321.65 Manual chuck 3R-321.5 Hydraulic chuck for mounting on machine spindle with 3R-A3620. Hydraulic chuck for mounting on machine spindle with 3R-A3620. • • • • • Fixed index positions 4x90° • Flushing connection • Weight 1.8 kg Fixed index positions 24x15° Vernier scale Flushing connection Weight 3.6 kg 67 Mini Manual lathe chuck 3R-321.2-4x90° Rotating spindle 3R-1.6S Hydraulic chuck with set screws, for mounting on a lathe taper. Electric rotating spindle for electrodes on Mini holders. Vertical or horizontal mounting. • Fixed index positions 4x90° • Weight 1 kg • • • • • Rotating spindle 3R-1.321-HS MiniBlock 3R-321.46 Electric spindle for tubular electrodes in collets ER16. Manual hydraulic chuck for vertical or horizontal mounting on the machine table. • • • • • Supplied with collet set 3R-ER16E Electrode sizes Ø0.5 - 10 mm. Speed range 200 – 2000 rev/min. Recommended maximum flushing pressure 15 bar. Weight 1.4 kg 3R block 3R-321.4 Manual hydraulic chuck for vertical or horizontal mounting on the machine table. • Fixed index positions 72x5° • Vernier scale • Weight 5.4 kg Immersible Maximum electrode weight 2 kg Speed range 20-200 rev/min Flushing connection Weight 11.6 kg • Fixed index positions 4x90° • Weight 2.3 kg Manual chuck adapters For mounting Mini holders in the Macro system. 3R-653 • • • • MacroHP coupling Can be changed automatically Rust-resistant Weight 1.3 kg 3R-653-S • MacroStandard coupling • Can be changed automatically • Weight 1.3 kg 68 Mini Manual chuck adapter 3R-603.9 Electrode holder 3R-13.321 For horizontal mounting of Mini holders in the Macro system. Holder with hardened reference part Ø20 mm for mounting square and flat electrodes. • Rust-resistant • Flushing connection • Weight 1.9 kg • Adapted for automatic changing • Flushing duct • Weight 1 kg Electrode holder Ø20 mm Electrode holder 3R-310EE Holder with hardened reference part and unhardened electrode mounting part. 3R-322/25S 3R-322/50E • • • • • • • • • Electrode mounting part 25 mm Flushing duct Supplied in sets of 30 Weight per set 7 kg 3R-322/50S • • • • Electrode mounting part 50 mm Flushing duct Supplied in sets of 30 Weight per set 7.7 kg Holder with hardened reference part Ø20 mm and unhardened flange Ø50 mm. • • • • • Adapted for automatic changing Electrode mounting part 50 mm Flushing duct Supplied in sets of 30 Weight per set 7.7 kg Adapted for automatic changing Electrode mounting part 39 mm Flushing duct Supplied in sets of 10 Weight per set 4 kg 3R-322/100 • • • • • Adapted for automatic changing Electrode mounting part 100 mm Flushing duct Supplied in sets of 10 Weight per set 3.8 kg Three-jaw chuck 3R-311.4 Collet chuck ER20 3R-311.2 Collet chuck ER16 3R-311.3 Check mandrel 3R-23 Chuck Ø20 mm for Ø0.1-3 mm electrodes. Chuck Ø20 mm for collets ER20 with electrodes < Ø13 mm. Chuck Ø20 mm for collets ER16 with electrodes < Ø10 mm. Ground C-reference. • Adapted for automatic changing • Weight 0.2 kg • Adapted for automatic changing • Weight 0.2 kg • Adapted for automatic changing • Weight 0.3 kg • Measuring length 100 mm • Weight 0.6 kg 69 Mini Check ruler 3R-314.2 Indicating spindle 3R-3.321-2 Microscope 3R-4.321 Scriber 3R-5.321 For setting angular positions. For measuring centre holes. • Measuring length 96 mm • Weight 0.4 kg • Dial indicator required • Weight 0.4 kg With transformer (110/220V) for integral lighting. Used in conjunction with the microscope. • Magnification x25 • Field of view Ø6 mm • Weight 0.6 kg • Weight 0.4 kg Clip 3R-301 Soldering kit 3R-403 Electrode cassette 3R-150/5 Flushing adapter 3R-612.1 For angular fixing of Mini holders. For soldering electrode blanks on Mini holders. Supplied with flux. For Mini holder x30. • Supplied in sets of five For 3R-310.35, 3R-651.3 and 3R-653. Adapter plate 3R-A3620 Adapter plate 3R-601.6 Adapter plate 3R-29.2 Adapter plate with eight adjusting screws for mounting spindle chucks. Supplied with fixing screws: For mounting (for example) rotating spindles in the Macro system. • M10 for 90 mm pitch circle • M6 for 96 mm pitch circle • M8 for 100 mm pitch circle • MacroHP coupling • Rust-resistant Hardened plate for mounting (for example) rotating spindles in the Maxi system. 16 clearance holes for M6 screws and eight M6 threads. • Supplied in sets of ten 70 • Weight 4.6 kg heavy investments in new machines. 3Refix is remarkably simple way to lay a solid foundation from which to view the future with confidence – tool up without indication and cut your production costs! 3Refix technology is based on a modular hole pattern with 100x100 mm pitch and 20 mm diameter reference holes. The reference tables have clearly-marked reference holes – A1, A2, B1, B2 etc – and every accessory has two 20 mm diameter holes, which pick up the references from the table. The R0-hole gives the X/Y-position and the R1hole gives the angle relative to the axes of the machine. This makes it possible to set up the workpiece without the need for alignment and gauging afterwards. So 3Refix accessories provide an unmistakable and fixed position with known references. The accessories in the 3Refix range usually have a reference height of 30 mm, among other things to allow machining straight through the workpiece. The design also allows a flush pot to be pushed in under the workpiece during EDM machining. The full effect of 3Refix technology is attained by consistent application with general systemization and standardization of all machine tables and accessories. System 3R can supply reference tables for practically all types and sizes of machines – reference tables that give a distinct interface between machine table and auxiliary tool. With the aid of 3Refix you can very quickly change the set-up of the machine from one machining operation to another in a few simple operations – One Minute Set-up! FACTS Repetition accuracy 0.005 mm 71 3Refix INCREASED PRODUCTIVITY need not mean 3Refix Reference tables Reference tables of structurally-stable toughened steel (270-320 HB). Hardened bushes in dead-end holes for 3Refix mandrels Ø20 mm at 100x100 mm modular spacing, as well as M12 tapped mounting holes with 50x50 mm modular spacing. Note: Customised reference tables can be made to order. Note: Hardened reference tables (650-700 HB) can be made to order. 3R-936-60.38 3R-936-85.40 3R-936-85.55 A = 600 mm B = 380 mm C = 32 mm Weight 55 kg A = 850 mm B = 400 mm C = 32 mm Weight 83 kg A = 850 mm B = 550 mm C = 32 mm Weight 114 kg 3Refix mandrel Note: When positioning with 3Refix mandrels –always tighten the expanding mandrel in the R0 hole first. 3R-901-10E 3R-901-20E • 3Refix Ø10 mm • Recommended tightening torque 4 Nm • Supplied in sets of ten • Weight per set 0.2 kg • 3Refix Ø20 mm • Recommended tightening torque 10 Nm • Supplied in sets of ten • Weight per set 1 kg 3R-901-10RS 3R-901-20RS • 3Refix Ø10 mm • Rust-resistant • Recommended tightening torque 4 Nm • Supplied singly • Weight per set 0.5 kg • 3Refix Ø20 mm • Rust-resistant • Recommended tightening torque 10 Nm • Supplied singly • Weight per set 0.1 kg Slotted bushes 3R-903-XX.XX Bushes of hardened spring steel 54 HRC. Bore 20 mm, height 20 mm. Supplied in pairs. 72 3R-903-20.235 3R-903-20.24 3R-903-20.25 3R-903-20.254 3R-903-20-256 3R-903-20.26 3R-903-20.275 3R-903-20.28 3R-903-20.295 3R-903-20.30 3R-903-20.315 3R-903-20.3175 3R-903-20.32 3R-903-20.34 3R-903.20.36 3R-903-20.38 3R-903.20.381 3R-903-20.40 3R-903-20.414 3R-903-20.42 3R-903-20.4445 Outside diameter mm 23.5 24 25 25.4 25.6 26 27.5 28 29.5 30 31.5 31.75 32 34 36 38 38.1 40 41.4 42 44.45 3Refix Bushings Hardened steel, 60 HRC, for mounting in existing fixtures. 3R-902-10E 3R-902-19.7E 10H7 15h6 12 30 19.7 28h6 20 10 Bore / mm. Outside diameter / mm Height / mm Supplied in sets of 3R-902-20.0E 3R-902-20.3E 20H6 28h6 20 10 20H6 28.3 20 10 Bore / mm. Outside diameter / mm Height / mm Supplied in sets of Plastic plug 3R-915-20E Plastic screw 3R-915-M12E Magnetic table 3R-909-MT Plug to protect Ø20 mm hole from dirt To protect M12 holes with protective countersinking from dirt. Magnetic table with two individually-set magnetic fields. Low magnetic field, 3 mm, allows machining of very thin workpieces. Two 3Refix holes give quick, simple positioning on reference tables. The workpiece is positioned against reference rulers. For non-right-angled workpieces there is a movable stop with point contact. The table has 49 M6 holes for flushing to the workpiece or for connection to a vacuum pump. • Supplied in sets of fifty • Supplied in sets of fifty • • • • Maximum working range 230x220 mm Clamping force 121 N/cm2 (JIS-norm) Pole pitch 13 mm Weight 20 kg 73 Automation THE REALITY CONFRONTING MANUFACTURING INDUSTRY today is different from the reality that confronted it only a few years ago. Customers are demanding ever shorter deliveries. Production runs are getting shorter. Products need to be more accurate. Prices are steadily falling. Competition is becoming more and more global. All these demands must be met with increased flexibility, increased quality and increased productivity. In the long term there is only one sustainable solution – automation! Automation lets the skilled craftsmen of the workshop concentrate on stimulating duties that demands a high level of skill, relieving them of monotonous and time-consuming routine activities. Automation keeps production going every day of the week and every hour of the day. Code carriers 3R-863.01-10 Code carrier 3R-863.01-10M With pre-programmed unique identity, designed for Macro systems and Dynafix. With a pre-programmed unique identity, adapted for the Macro systems and Dynafix. • Supplied in sets of 10 • Supplied in sets of 10 74 You can opt for simple auto-changing of pallets in the same machine. Or auto-changing of workpieces or tools between, for instance, a milling machine and a grinding machine. You can choose to automate only a part of the production line. Or all of it. Whichever approach you choose, it will be a far-sighted investment. Whatever the degree of automation, System 3R’s automation systems are always user-friendly. Operator errors become rarer. Leading to less stress and better quality assurance. Code carrier spacer D-40106 Ring with code carrier 3R-863.30-10 For mounting code carrier 3R-863.01-10M on pallets. With pre-programmed unique identity, designed for 3Ready-to-Run. • Supplied in sets of 10 Automation Ring with code carrier 3R-863.25-10 With pre-programmed unique identity, designed for MacroJunior 25 mm. • Supplied in sets of 10 75 C-axes TO MEET THE REQUIREMENTS FOR FLEXIBILITY and accuracy, System 3R has developed a range of C-axes for the Mini-, Macro-, MacroCombi- and Maxi systems. The range includes products for building-in as well as for building-on. The C-axes are primarily intended for indexing and for machine-synchronised movements, such as machining of threads and spirals, but they can also be used when machining with a rotating electrode. Note that System 3R C-axes are supplied only in collaboration with the relevant machine manufacturer. For further information contact your local 3R representative. MacroCombi build-on 3R-814-CC4.XX MacroCombi build-in 3R-814-CC5.XX Macro build-in 3R-816-C3.XX Macro build-on 3R-816-C4.XX 76 Miscellaneous Spacer plate U-40266 Allen keys For mounting of small electrodes in 3R-608.32, 3R-658.2E-S and 3R-658.4E-S. Supplied in sets of. 1 mm x10 2 mm x10 3 mm x10 5 mm x10 3R-333-03 • 3 mm 3R-333-05 • 5 mm Lathe taper 3R-TXXXX Labels 3R-LS288P Labels 3R-LL200P Taper attachment for mounting chucks in taper spindles. Supplied with marker pen. Supplied with marker pen. • Size 6x19 mm • Supplied in sets of 288 • Size 12x25 mm • Supplied in sets of 200 Note: Manufactured on request. State machine type, taper (1), drawbar thread (2) and which 3R chuck is to be mounted. Use the order form at the end of the catalogue. Torque wrenches Torque wrenches 3R-414-02 3R-914-04 • Allen screw 3 and 5 mm • 2 Nm • 4 Nm 3R-414-04 3R-914-07 • Allen screw 3 and 5 mm • 4 Nm • 7 Nm 3R-414-06 3R-914-10 • Allen screw 3 and 5 mm • 6 Nm • 10 Nm 77 Miscellaneous Collet chucks ETS10 3R-AG410 Collet chuck Collet chuck Collet chuck Collet chuck Collet chuck Collet chuck Collet chuck Collet chuck Collet chuck Collet chuck Collet chuck Collet chuck Collet chuck Ø0.2 mm Ø0.3 mm Ø0.4 mm Ø0.5 mm Ø0.6 mm Ø0.7-0.6 mm Ø0.8-0.7 mm Ø0.9-0.8 mm Ø1-0.9 mm Ø1.25-1mm Ø1.5-1.25 mm Ø1.75-1.5 mm Ø2-1.75 mm Magazine fork MacroJunior 3R-418-XX Collet chucks 3R-ER16E Collet chucks 3R-ER20E Collet chucks 3R-ER32E Collet chuck Collet chuck Collet chuck Collet chuck Collet chuck Collet chuck Collet chuck Collet chuck Collet chuck Collet chuck Collet chuck Collet chuck Collet chuck Collet chuck Collet chuck Collet chuck Collet chuck Collet chuck Collet chuck Collet chuck Collet chuck Collet chuck Collet chuck Collet chuck Collet chuck Collet chuck Collet chuck Collet chuck Collet chuck Collet chuck Collet chuck Collet chuck Collet chuck Collet chuck Collet chuck Collet chuck Collet chuck Collet chuck Collet chuck Ø1-0,5 mm Ø2-1 mm Ø3-2 mm Ø4-3 mm Ø5-4 mm Ø6-5 mm Ø7-6 mm Ø8-7 mm Ø9-8 mm Ø10-9 mm Ø2-1 mm Ø3-2 mm Ø4-3 mm Ø5-4 mm Ø6-5 mm Ø7-6 mm Ø8-7 mm Ø9-8 mm Ø10-9 mm Ø11-10 mm Ø12-11 mm Ø13-12 mm Magazine fork Macro 3R-618.1 Magazine fork Macro 3R-618.43 For linear changers or similar. Also fits Macro holders with drawbar 3R605.14E. For linear changers or similar. For rotary changers in Roboform 200 / 400 / 2000 / 4000. Magazine forks Macro and MacroJunior 3R-418.43 Conversion kit 3R-618.42 Conversion kit 3R-418.42-1 For upgrading Roboform 200 / 400 / 2000 / 4000 with rotary changer to the Macro system. For upgrading gripper jaws in Roboform 200 / 400 / 2000 / 4000 with rotary changer to the Macro and MacroJunior system. For rotary changers in Roboform 200 / 400 / 2000 / 4000 78 Ø2-1 mm Ø4-3 mm Ø5-4 mm Ø6-5 mm Ø7-6 mm Ø8-7 mm Ø9-8 mm Ø11-10 mm Ø12-11 mm Ø13-12 mm Ø14-13 mm Ø15-14 mm Ø16-15 mm Ø17-16 mm Ø18-17 mm Ø19-18 mm Ø20-19 mm Conversion kit 3R-SP10323 For upgrading the magazine fork in Roboform 200 / 400 / 2000 / 4000 with rotary changer to the Macro system. Phone ____________________________________ Contact ________________________________________ Date _____________________________________ Specification of taper attachment TAPER Type THREAD Female thread Male thread FLANGE Chuck 3ROther, please specify Specification of 3Refix reference tables A _____________ mm B _____________ mm C _____________ mm D _____________ mm (T slots) E _____________ mm F _____________ mm G _____________ mm Working area H _____________ mm X _____________ mm Y _____________ mm No. of T slots _______________________________ Make of machine ___________________________ Hardened/unhardenedt ______________________ Other information ___________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ 79 Order form Company ______________________________________ Index 3R-1.6S ...............................68 3R-1.321-HS .......................68 3R-3.321-2 .........................70 3R-4.321.............................70 3R-4.450.............................15 3R-400-A02 ........................19 3R-400-A03 ........................19 3R-400-A06 ........................19 3R-400-A07 ........................19 3R-403................................70 3R-466.10033.....................12 3R-466.15033.....................12 3R-467.1-1 .........................46 3R-467.9-1 .........................12 3R-467.34...........................46 3R-4.650.............................37 3R-5.321.............................70 3R-6.321-HS .......................22 3R-6.400-VS ..........................9 3R-6.600-VHS .....................23 3R-404-25 ..........................16 3R-405.11E ...................12, 46 3R-405.16E .........................46 3R-405.21RS .......................12 3R-406.9.............................11 3R-467.35...........................46 3R-468.31-S .......................47 3R-491E ..............................13 3R-491E-HP ........................13 3R-491E-Mondo ..................13 3R-6.600-VS ........................23 3R-13.321...........................69 3R-23..................................69 3R-27.2...............................65 3R-27.2-4 ...........................65 3R-406.11...........................14 3R-406.23...........................14 3R-410.1-M ..........................9 3R-410.31-5 .......................10 3R-414-02 ....................16, 77 3R-494-XXX .........................18 3R-600.1.............................30 3R-600.19...........................32 3R-600.20...........................30 3R-600.22...........................22 3R-27.4...............................65 3R-29..................................66 3R-29.1...............................66 3R-29.2.........................66, 70 3R-29.3...............................66 3R-414-04 ..........................77 3R-414-06 ..........................77 3R-418.42-1 .......................78 3R-418.43...........................78 3R-418-XX ...........................78 3R-600.23-S .......................22 3R.600.24-S ........................22 3R-600.25...........................22 3R-600.83...........................30 3R-600.83-10 .....................30 3R-29.31.............................66 3R-103................................38 3R-150/5 ............................70 3R-301................................70 3R-310EE ............................69 3R-443AEC .........................12 3R-446.11...........................11 3R-460.1-1 .........................42 3R-460.4.............................45 3R-460.31-5 .......................44 3R-600.84-1 .......................30 3R-600.84-20 .....................30 3R-600.86...........................31 3R-600.86-1 .......................31 3R-600.86-2 .......................31 3R-311.2.............................69 3R-311.3.............................69 3R-311.4.............................69 3R-314.2.............................70 3R-321.2-4x90º ..................68 3R-460.32...........................42 3R-460.34.....................42, 45 3R-460.35...........................42 3R-460.37...........................44 3R-460.45...........................45 3R-600.86-20 .....................31 3R-600-A02 ........................27 3R-600-A03 ........................27 3R-600.EX8 .........................31 3R-601.1E-P ........................34 3R-321.4.............................68 3R-321.5.............................67 3R-321.46...........................68 3R-321.65...........................67 3R-322/25S ........................69 3R-460.46...........................45 3R-460.83-1 .......................42 3R-460.86-1 .......................43 3R-460.86-2 .......................43 3R-460.86-2.9 ....................43 3R-601.3.............................35 3R-601.6.............................70 3R-601.7E-P ..................34, 64 3R-601.52.....................35, 64 3R-601.116-P......................35 3R-322/50E ........................69 3R-322/50S ........................69 3R-322/100 ........................69 3R-333-03 ..........................77 3R-333-05 ..........................77 3R-460.87-1 .......................43 3R-460.EX8-1 ......................43 3R-461.1E-GA ....................13 3R-461-8.8-HP ....................13 3R-463/5033 ................12, 19 3R-601.116-PA ..............35, 64 3R-601-1818-M6A ..............37 3R-601-1818-M6M .............37 3R-601-1818-T8A................37 3R-601-1818-T8M ...............37 3R-333-T20 .........................16 3R-400.24-11 .......................8 3R-400.32.............................9 3R-400.34.......................8, 10 3R-400-A01 ........................19 3R-465.1E-A .......................14 3R-465-LE ...........................14 3R-465-VE ...........................14 3R-466.4033.......................11 3R-466.4033-S ...................11 3R-603.9.............................69 3R-605.1E ...............33, 51, 64 3R-605.2E ...............25, 51, 64 3R-605.2RS .........................25 3R-605.10...........................64 80 3R-658.4E-S ..................25, 36 3R-658.31E .........................34 3R-659.16-P........................36 3R-659.20-P........................36 3R-659.32-P........................36 3R-902-20.0E......................73 3R-902-20.3E......................73 3R-903-XX.XX ......................72 3R-909-MT ..........................73 3R-914-04 ..........................77 3R-607.21...........................23 3R-607.31...........................23 3R-608.31E .........................35 3R-608.51E .........................35 3R-610.4.............................24 3R-680.1-2 .........................50 3R-680.10-2 .......................50 3R-680.19-2 .......................50 3R-681.51.....................51, 64 3R-681.51-SA .....................51 3R-914-07 ..........................77 3R-914-10 ..........................77 3R-915-20E.........................73 3R-915-M12E ......................73 3R-936-60.38 .....................72 3R-610.19...........................33 3R-610.21...........................24 3R-610.21-S .......................24 3R-610.46...........................32 3R-611.1.......................52, 60 3R-681.71.....................51, 64 3R-681.156-A ...............51, 64 3R-681-2424-M6A ..............52 3R-681-2424-M6M .............52 3R-681-2424-T8A................52 3R-936-85.40 .....................72 3R-936-85.55 .....................72 3R-A3620 .........26, 37, 48, 70 3R-A11489 .............15, 27, 47 3R-A11897 .............15, 26, 47 3R-611.2.................39, 52, 60 3R-611.41.........16, 39, 48, 52 3R-611-FRC ........................39 3R-612.1.......................38, 70 3R-612.6.............................38 3R-681-2424-T8M ...............52 3R-686.1-HD ......................52 3R-770-1 ............................58 3R-770-4 ............................58 3R-770-5 ............................58 3R-A19724 .............15, 27, 48 3R-A21944 .............15, 27, 48 3R-AG410 ...........................78 3R-AG469-10 .....................14 3R-AG469-16 .....................14 3R-612.116.........................38 3R-618.1.............................78 3R-618.42...........................78 3R-618.43...........................78 3R-628.31-S .......................25 3R-770-19-1 .......................58 3R-771.1.......................59, 64 3R-771.1E ...........................59 3R-771.7.............................60 3R-772.1.......................59, 64 3R-ER16E ............................78 3R-ER20E ............................78 3R-ER32E ............................78 3R-LL200P ...........................77 3R-LS288P...........................77 3R-628.41-S .......................26 3R-650/8x5 ...................27, 39 3R-650/8-JR........................16 3R-651E-P ...........................34 3R-651.3.............................34 3R-772.1E ...........................59 3R-772.1-MT .......................60 3R-772.M8.28 .....................60 3R-772.T8.40 ......................59 3R-774-AL ...........................59 3R-MFT4x12E ......................16 3R-PI4,5x14E .......................16 3R-PI4,5x20E .......................16 3R-RU52 .............................38 3R-RU52L ............................38 3R-651.7E-P ..................34, 64 3R-651.7E-S ........................25 3R-651.7E-XS ......................25 3R-651.13...........................36 3R-651.105E .......................36 3R-776.1.............................60 3R-814-CC4.XX ...................76 3R-814-CC5.XX ...................76 3R-816-C3.XX .....................76 3R-816-C4.XX .....................76 3R-RU70 .............................38 3R-SP4490 ..........................66 3R-SP5674-1 .......................65 3R-SP7359 ..........................33 3R-SP7359-RS .....................33 3R-652.2.............................23 3R-652.9.............................23 3R-653................................68 3R-653-S ............................68 3R-656.1.......................26, 47 3R-863.01-10 .....................74 3R-863.01-10M ..................74 3R-863.25-10 .....................75 3R-863.30-10 .....................74 3R-901-10E.........................72 3R-SP10323 ........................78 3R-SP15055 ........................24 3R-SP18286 ........................45 3R-SP19047 ........................45 3R-SP19050 ........................48 3R-656.2-P..........................37 3R-656.31-3P......................37 3R-656.31-5P......................37 3R-658.1E-S ........................25 3R-658.2E-S ..................25, 36 3R-901-10RS .......................72 3R-901-20E.........................72 3R-901-20RS .......................72 3R-902-10E.........................73 3R-902-19.7E......................73 3R-SP19143 ........................11 3R-SP19269 ........................15 3R-SP19270 ........................15 3R-SP19631 ........................48 3R-SP19764 ........................48 81 Index 3R-605.14E .........................33 3R-605-GE ....................26, 39 3R-606..........................37, 47 3R-606.1.............................37 3R-607.1.............................33 Index 3R-SP20753 ........................39 3R-SP22201 ........................50 3R-TXXXX .............................77 3R-US90-400 ......................16 3R-US90-600 ......................39 C 810 820 ..........................55 C 810 830 ..........................55 C 810 850 ..........................55 C 810 870 ..........................56 C 810 880 ..........................56 3R-US400.3 ........................14 3R-US400.5 ........................15 3R-US600.3 ........................26 3R-US600.5 ........................26 3R-US611.4 ........................36 C 810 920 ..........................56 C 846 600 ..........................55 D-20117.1 ..........................38 D-20117.2 ..........................38 D-40001.20 ........................47 90027.................................38 90027.01............................27 90027.02............................48 90027.03............................52 90131.................................27 D-40011 .............................46 D-40098 .............................46 D-40101 .............................19 D-40106 .............................74 D-40107.1 ..........................11 90134.................................27 90356.05............................59 90356.10............................59 90356.2X ............................59 90376.................................48 E 020 897 ...........................56 S 500 030 ...........................54 S 500 090 ...........................54 S 500 100 ...........................54 S 500 120 ...........................55 90443.................................52 90455.................................19 90716.05............................63 90716.09............................63 90716.10............................63 S 500 130 ...........................55 S 500 140 ...........................55 S 500 650 ...........................56 S 500 750 ...........................56 U-20344 .............................60 90716.12............................63 90717.05............................63 90718.03............................63 90812.02............................19 90809.01............................50 U-40266 .............................77 U-50167.55 ........................39 90815...........................52, 60 C 217 100 ..........................54 C 219 007 ..........................55 C 219 110 ..........................54 C 219 600 ..........................54 C 531 250 ..........................56 C 531 500 ..........................55 C 585 400 ..........................54 C 585 600 ..........................54 C 694 100 ..........................54 C 694 260 ..........................55 C 694 300 ..........................55 C 697 000 ..........................54 C 697 010 ..........................54 C 810 650 ..........................55 82 System 3R International AB Sorterargatan 1, 162 50 VÄLLINGBY tel +46-8 620 20 00, fax +46-8 759 52 34, e-mail: [email protected], www.system3r.com ASIA EUROPE AMERICA Far East, China & India System 3R Europe GmbH Wasserweg 19 DE-64521, GROSS-GERAU tel +49-06152 80 02-0 fax +49-06152 80 02 35 e-mail [email protected] System 3R USA Inc. 40-D Commerce Way TOTOWA US-NJ 07512 tel +1 973 785 8200 fax +1 973 785 9612 e-mail [email protected] Shanghai Regional Office tel +86-021 5453 0036 fax +86-021 6488 7607 e-mail [email protected] Beijing Contact Office tel +86-10 8225 1632 fax +86-10 8225 1635 Malaysia Contact Office tel +60-03 7877 4785 fax +60-03 7877 5948 Taiwan Regional Office tel +886-02 2278 3126 fax +886-02 2278 3108 Thailand Contact Office tel / fax +66-2 6422 764 Japan & Korea System 3R Japan CO., Ltd. 5-18-5, Koishikawa, Bunkyo-Ku TOKYO JP-112 tel +81-03 3944 5411 fax +81-03 3944 5911 e-mail [email protected] Nagoya Regional Office tel +81-052 774 6250 fax +81-052 774 6285 Osaka Regional Office tel +81-06 6396 1500 fax +81-06 6396 2855 Chech Republic & Slovakia System 3R Czech Tiskarska 10/257 CZ-108 28 PRAHA 10 tel +420-02 34054 224 fax +420-02 34054 495 e-mail [email protected] France & Portugal System 3R France 56 Boulevard de Courcerin Les Espaces Multiservices 15 F-77183 CROISSY BEAUBURG tel +33-01 60 95 90 80 fax +33-01 60 37 88 16 e-mail [email protected] Germany & BeNeLux System 3R Deutschland Wasserweg 19 DE-64521, GROSS-GERAU tel +49-06152 80 02-0 fax +49-06152 80 02 35 e-mail [email protected] Italy & Spain System 3R Italia Via Giotto 2/4 IT-20040 CAMBIAGO (MI) tel +39-02 95 34 50 95 fax +39-02 95 34 50 96 e-mail [email protected] Scandinavia System 3R Nordic Sorterargatan 1 SE-162 50 VÄLLINGBY tel +46-08 620 20 00 fax +46-08 38 81 84 e-mail [email protected] Järfälla Härdverkstad Elektronikhöjden 8 SE-175 43 JÄRFÄLLA tel +46-08 580 125 50 fax +46-08 580 126 55 e-mail [email protected] Switzerland & Austria System 3R Schweiz AG Wilerstrasse 98 CH-9230 FLAWIL tel +41-071 394 13 50 fax +41-071 394 13 60 e-mail [email protected] Turkey & Bulgaria System 3R Türkiye Abdi Ipekci Cad. Ozel Idare Is Merk 150/209 Bayrampasa 34030 ISTANBUL tel +90-212 613 8062-8063 fax +90-212 613 8069 e-mail [email protected] United Kingdom System 3R UK Redvale House, New Road PRINCES RISBOROUGH, Buckinghamshire HP27 0JN United Kingdom tel +44-01844 27 44 55 fax +44-01944 34 88 00 e-mail [email protected] Canada Regional Office tel +1 519 870 8339 e-mail [email protected] Indiana Regional Office tel +1 317 215 4039 fax +1 317 215 4041 e-mail [email protected] Michigan Regional Office tel +1 630 240 9824 fax +1 847 439 5099 e-mail [email protected] Mid-Atlantic Regional Office tel +1 201 214 7088 e-mail [email protected] Midwest Technical Center 915 Busse Road ELK GROVE VILLAGE, IL tel +1 847 439 4888 fax +1 847 439 5099 Northeast Regional Office tel +1 413 265 6464 e-mail [email protected] Ohio Regional Office tel +1 330 730 3059 e-mail [email protected] Southeast Regional Office tel +1 813 326 0125 e-mail [email protected] Upper Mid-West Regional Office tel +1 630 240 9825 fax +1 847 439 5099 e-mail [email protected] Western Regional Offices tel +1 909 226 1042 e-mail [email protected] tel +1 714 299 4923 e-mail [email protected] T-2003-E 06.01 Subject to modifications • System 3R, a member of the Georg Fischer Group System 3R Far East Pte.Ltd. 6 Harper Road Leong Huat Building, 01-01 SINGAPORE SG-369 674 tel +65-6289 4811 fax +65-6289 3011 e-mail [email protected]
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