Jandy Products 1999 Products and Parts Catalog
Transcription
Jandy Products 1999 Products and Parts Catalog
/Jandy Products 1999 Products and Parts Catalog Page 3 Heaters H E A T E R S /Jandy Products 1999 Products and Parts Catalog Page 4 Heaters Laars Residential and Commercial Pool Heaters Laars Lite™ The Laars Lite™ is built for dependability and efficiency. At the heart of its efficiency is an ingenious combustion chamber, surrounded by a ceramic fiber that works better than any other insulation material. The Laars Lite™ also offers easy installation, convenient control and a variety of features, including an electronic thermostat, pilot light ignition system, and extended life of the main burners and jacket. The LLD model has a self-cleaning, hot surface ignition which provides quick start-up every time and prevents sooting. No burner tray removal is required (LLD) and the igniter can be easily replaced with one screw. The Laars Lite™ is weather resistant and designed for harsh wind and rain conditions. A vent cap further enhances performance in severe weather conditions. The Laars Lite™ carries an exceptional 5 year limited warranty. Model # Ignition Thermostat Laars LLD Ctn. Weight 125,000 BTU, Natural Gas, Cast Iron Headers, Heater Only LLG125N Millivolt LLD125N Electronic Single 148 Dual 148 125,000 BTU, Propane Gas, Cast Iron Headers, Heater Only LLG125P Millivolt LLD125P Electronic Single 148 Dual 148 175,000 BTU, Natural Gas, Cast Iron Headers, Heater Only LLG175N LLD175N Millivolt Electronic Single Dual 175 175 175,000 BTU, Propane Gas, Cast Iron Headers, Heater Only LLG175P LLD175P Millivolt Electronic Single Dual 175 175 250,000 BTU, Natural Gas, Cast Iron Headers, Heater Only LLG250N Millivolt LLD250N Electronic Single 182 Dual 182 Single 182 Laars Lite™ Pool & Spa Heater Options Dual 182 Bronze Headers 250,000 BTU, Propane Gas, Cast Iron Headers, Heater Only LLG250P Millivolt LLD250P Electronic 325,000 BTU, Natural Gas, Cast Iron Headers, Heater Only LLG325N LLD325N Millivolt Electronic Single Dual 214 214 325,000 BTU, Propane Gas, Cast Iron Headers, Heater Only LLG325P LLD325P Millivolt Electronic Laars LLG Single Dual 214 214 A.S.M.E. Certification Salt Water Construction (includes Cupro Nickel Tubes, Monel Sensor, Bronze Headers and Stainless Steel Fittings) 400,000 BTU, Natural Gas, Cast Iron Headers, Heater Only LLG400N LLD400N Millivolt Electronic Single Dual 228 228 400,000 BTU, Propane Gas, Cast Iron Headers, Heater Only LLG400P LLD400P Millivolt Electronic Single Dual 228 228 INSTALLATION KITS 10561401-05 10561501-05 INDOOR - DRAFTHOOD KIT HIGH WIND - VENT CAP KIT /Jandy Products 1999 Products and Parts Catalog Page 5 HEATER SELECTION GUIDE Spa Sizing Determine your pool’s surface area in square feet. Determine your spa capacity in gallons (surface area x average depth x 7 1/2). L R A L The reference tables list the time required in minutes to raise the temperature of the spa/hot tub by 30°F. Locate in the table below, the spa/hot tub size in gallons. Select the desired time to raise the spa/hot tub temperature 30°F, read to the left and select the appropriate heater. B W Area = L x W Area = R x R x 3.14 Area = (A + B) x L x .45 Locate in the table below, the surface are equal to or slightly greater than the pool’s surface area, read to the left and select the appropriate heater. This guide can be adjusted for other temperature rises. For example, if you desire a 15°F increase in temperature, simply divide the time for 30°F rise by the 15°F increase (30/15=2). For indoor pool installations, divide the pool’s surface area by three. Note: Heat losses and/or heat absorbed by spa walls or other objects will add to heat-up time. Tables are based on a 30°F temperature rise, 3 1/2 MPH wind velocity and elevation of up to 2,000 feet above sea level. Spa sizing is based on an insulated and covered spa. Always cover your spa or hot tub when not in use to minimize heat loss and evaporation. LAARS LITE™ SIZING CHART POOL HEATER Model No. Temp. Diff. 15°F 20°F 25°F 30°F 35°F 125 667 500 400 333 286 889 667 533 444 381 175 250 325 Maximum Pool Surface Area (Sq. Ft.) 933 1244 700 933 560 747 467 622 400 533 1333 1778 1000 1333 800 1067 687 889 571 762 400 1733 2311 1300 1733 1040 1387 867 1556 743 990 2133 2844 1600 2133 1280 1707 1067 1422 914 1219 Shaded columns indicate sizing with a 0 MPH wind. Example: Rectangular pool, 20 feet x 40 feet, with desired temperature rise of 25°F: 20 x 40 = 800 square foot surface area, the recommended heater is the Laars Lite™ LLG or LLD 250. SPA HEATER Model No. Spa Size (Gal.) 200 400 600 800 1000 125 30 60 90 120 150 175 250 325 400 Time to Heat Spa 30°F (Minutes) 21 43 64 86 107 15 30 45 60 75 12 23 35 46 58 9 19 28 37 47 Example: To heat a 400 gallon spa 30°F in 30 minutes, the recommended heater is the Laars Lite™ LLG or LLD 250. Heaters Pool Sizing /Jandy Products 1999 Products and Parts Catalog Page 6 LAARS LITE™, Manufactured From 1997 Heaters 20 21 58 63 67 64 67 23 33, 20 32 22 26 57 30 59 31 19 62 69 93 40 94 95 96 101 100 37, 38, 39 74 99 70,71 82 72, 73 74 36 35 81 49 29 28 90 102 86 92 88 91 89 27 8,9 76 42 43 68 47 51-56 98 75 77,8078 50 87 79 44 46 41 84,85 2 97 1 5 10 3 14 16 12 7 13A 11 12 4 13 6 17 15 /Jandy Products 1999 Products and Parts Catalog Page 7 LAARS LITE™ Pool and Spa Heaters Key No Description Model No PILOT GAS SYSTEM - LLG Pilot, Main Burner Assemby, LPG All Pilot, Main Burner Assembly, NAT All Pilot Burner, NAT All Pilot Burner, LPG All Pilot Shield All Pilot Generator All Ceramic Insulator Assembly All Burner, Main w/Pilot Bracket All High Voltage Lead Assembly All Pilot Tubing All Piezo Lighter Assembly All Piezo Lighter Knob All Ignitor - LLD All 11 11 11 11 12 13 13 13 13 13A 13A 14 15 16 17 MAIN GAS ASSEMBLY Burner Tray Assy, NAT (Note 1) - LLG Burner Tray Assy, LPG (Note 1) - LLG Burner Tray Assy, NAT (Note 1) - LLD Burner Tray Assy, LPG (Note 1) - LLD Burner Tray, Shelf Only Gas Valve, NAT - LLG Gas Valve, LPG - LLG Gas Valve, NAT - LLD Gas Valve, LPG - LLD Gas Orifice, NAT (Note 1) Gas Orifice, LPG (Note 1) Anti-Rotation Bracket Mounting Bracket Assembly Burner, Main Burner Manifold (Note 2) 18 19 20 21 22 23 24 25 26 Key 27 28 29 30 31 32 33 34 35 36 37 38 38 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 ELECTRICAL SYSTEM Temperature Control Assembly - LLG Wire Harness Plate Assembly On-Off Switch Temperature Control Label Temperature Control Assembly - LLD Wire Harness Assembly Plate Assembly Knob, Single Bar Nos. 27- 36 are for both R582 & R117 Temperature Sensor Protector Sleeve, Bulb "O" Ring, Temperature Control Bulb Thermostat Knob, Black "Temp-Lok" Stop Plate (Not Shown) Temperature Control Gasket Bezel Stop Plate Screw Retainer Bracket Retainer Bracket Screw Pressure Switch & Siphon Loop Assembly Pressure Switch, 2 PSI Pressure Switch, 1 PSI Pressure Switch, 1-10 PSI Siphon Loop Assembly Redundant High-Limit - LLG High-Limit Switch Assembly High-Limit Switch, 135°F High-Limit Switch, 150°F High-Limit Switch Retainer Clip High-Limit Switch Retainer Boot High-Limit Switch Cover High-Limit Switch Wire Harness Fusible Link Assembly Fusible Link Bracket Terminal Block Ignition Control Assembly - LLD Ignition Control - LLD Harness Assembly Transformer (115V-220V/24V) Ignition Control Panel In-Line Fuse Assembly Key No Description R0099200 R0099100 R0096700 R0096800 R0323300 W0036901 R0011600 10457500 R0099000 R0037000 R0096800 R0097000 R0317200 57 58 59 62 63 64 65 66 67 125-400 125-400 125-400 125-400 125-400 All All All All All All All All All R0098601-05 R0098701-05 R0316901-05 R0319501-05 R0317001-05 R0096400 R0096900 R0317100 R0319600 L0032200 L0032900 10577200 10419200 L0052300 All All All All All All All All All R0058200 R0058000 10456300 R0099800 H0105300 R0011700 10457800 10594600 R0099900 All All All All All All All All All All All All All All All All All All All All All All All All All All All All All All All All R0011800 10444900 E0116400 R0010700 10583100 S0070000 S0069800 F0033300 10447300 F0009100 R0097600 R0013200 R0011300 R0015500 R0057800 R0313900 R0023200 R0022700 R0023000 10418400 S0098900 10418300 10419300 R0012200 10479900 R0097800 R0317500 R0325200 R0059800 R0061100 10451200 10480000 Model No ORDER PART NO VENT SYSTEM Top Enclosure Top Filler Rainshield Kit Flue Collector Assembly Outdoor Vent Cap Indoor Drafthood Flue Transition Plate Adapter Plate Clip 125-400 125-400 125-400 125-400 125-400 125-400 125-400 125-400 All R0313201-05 10535201-05 R0318301-05 R0316401-05 10561501-05 10561401-05 10861901-05 10535301-05 10211000 68 68 69 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 91 91 91 91 92 93 94 95 96 WATER SYSTEM Inlet/Outlet Header, 2" Inlet/Outlet Header, Bronze, 2" Return Header ReturnHeader, Bronze Header Bolt Assembly Bolt for Headers, 2 1/2" Washer for Headers Nut for Headers Header Gasket Assembly (Set of 18) Flange & Gasket Assembly (Note 3 ) Flange, 2" Flange Gasket, 2" Flange Sleeve, 2" Flange Bolt Flange Gasket, 1 1/2 - 2" Grommet for Drain Plug Grommet, Slitted Hole Plug Drain Plug Drain Plug Bushing Brass Plug, 3/4" By-Pass Assembly By-Pass Valve Rod By-Pass Valve Disc By-Pass Valve Control Cap By-Pass Valve Spring, Purple By-Pass Valve Spring, White By-Pass Valve Spring, Red By-Pass Valve Spring, Blue By-Pass Valve Spring, Black By-Pass Valve Gasket Heat Exchanger Tube Assembly Heat Exchanger Baffle (8 Required) Baffle Retainer Heat Exchanger Support Clip All All All All All All All All All All All All All All All All All All All All All All All All All 125 175 250 325 400 All 125-400 125-400 All All R0056400 R0016800 R0058300 R0054600 R0057000 F0046100 F0011100 F0003100 R0050800 R0055000 10573500 S0078000 S0078200 F0031700 S0078100 R0316300 S0071100 S0098700 P0026800 P0018500 P0027000 R0054900 S0074300 R0011500 10452200 S0079900 S0061400 S0061300 S0061200 S0070100 R0011400 R0018101-05 10697401-05 S0083900 10457000 97 FIREBOX COMPONENTS Complete Chamber Assembly 125-400 R0316701-05 98 99 100 101 102 JACKET COMPONENTS Door with Latch Jacket Assembly, Less Top Assembly Gap Closure, Inlet/Outlet Gap Closure, Return Insulation and Retainer 125-400 125-400 All All All R0313401-05 R0316501-05 10448200 10448300 10462200 OPTIONAL COMPONENTS Non Combustible Base 125-400 10521701-05 Pressure Relief Valve 3/4" NPT, 75 PSI All R0040400 Touch Up Spray Paint, Light Beige All X0021100 Notes: 1. For altitudes 2,000 Ft above sea level, call factory for orifice size. 2. See Appendix. 3. Two included in assembly. Heaters 1 1 2 2 2A 3 4 5 6 7 8 9 10 ORDER PART NO /Jandy Products 1999 Products and Parts Catalog Page 8 Heaters Hi-E2™ Commercial Pool and Spa Heater Engineered to warm your bottom line, the Hi-E2™ from Teledyne Laars/Jandy Products is the #1 commercial pool and spa heater with a 95% efficiency rating. With unmatched energy efficiency, innovative, trouble-free features and installation flexibility, the HiE2™ is the best heater available for indoor, outdoor, new construction or retrofit. The Hi-E2™ also features direct connection to PVC pipe, easy multiple unit stacking for larger facilities, a unique forceair system for reliable performance in extreme weather conditions, dual thermostats for different temperature settings for the pool and spa, and a patented hot surface ignition system. Plus, the Hi-E2™ can reduce your operating costs by 30% or more and is backed by a comprehensive 5-year limited warranty. A leasing plan is available for commercial properties. Model # Ignition Thermostat Ctn. Weight 220,000 BTU Input, Natural Gas, Bronze Headers EHE220NC Electronic Dual 206 220,000 BTU Input, Propane Gas, Bronze Headers EHE220PC Electronic Dual 206 350,000 BTU Input, Natural Gas, Bronze Headers EHE350NC Electronic Dual 252 350,000 BTU Input, Propane Gas, Bronze Headers EHE350PC Electronic Dual 252 HEATER SELECTION GUIDE Pool Sizing Spa Sizing Determine your pool’s surface area in square feet. Determine your spa capacity in gallons (surface area x average depth x 7 1/2). L R A L B W Area = L x W Area = R x R x 3.14 Area = (A + B) x L x .45 The reference tables list the time required in minutes to raise the temperature of the spa/hot tub by 30°F. Locate in the table below, the spa/hot tub size in gallons. Select the desired time to raise the spa/hot tub temperature 30°F, read to the left and select the appropriate heater. Locate in the table below, the surface area equal to or slightly greater than the pool’s surface area, read to the left and select the appropriate heater. This guide can be adjusted for other temperature rises. For example, if you desire a 15°F increase in temperature, simply divide the time for 30°F rise by the 15°F increase (30/15=2). For indoor pool installations, divide the pool’s surface area by three. Note: Heat losses and/or heat absorbed by spa walls or other objects will add to heat-up time. Tables are based on a 30°F temperature rise, 3 1/2 MPH wind velocity and elevation of up to 2,000 feet above sea level. Spa sizing is based on an insulated and covered spa. Always cover your spa or hot tub when not in use to minimize heat loss and evaporation. /Jandy Products 1999 Products and Parts Catalog Page 9 Hi-E2™ SIZING CHART SPA HEATER Model No. Spa Size (Gal.) Shaded columns indicate sizing with a 0 MPH wind. Example: Rectangular pool, 20 feet x 40 feet, with desired temperature rise of 25°F: 20 x 40 = 800 square foot surface area, the recommended heater is the Hi-E2™ 220. Example: To heat a 400 gallon spa 30°F in 30 minutes, the recommended heater is the Hi-E2™ 220. 200 400 600 800 1000 220 350 Time to Heat Spa 30°F (Minutes) 15 30 45 60 75 9 19 28 37 47 TM For more information: Telephone: Main: (415)382-8220 Order Fax: (800)526-3928 Customer Service: Ext. 245 Warranty/Service: Ext. 260 Literature Requests: Ext. 237 Pool Systems Address: 21 Pimentel Ct., Novato, CA 94949 Mailing Address: P.O. Box 6101, Novato, CA 94948-6101 Web Address: http://www.jandy.com/ International: 480 S. Service Rd. West, Oakville, Ontario, Canada L6K 2H4 (905)844-8233 voice (905)844-2635 fax Heaters POOL HEATER Model No. 220 350 Temp. Diff. Maximum Pool Surface Area (Sq. Ft.) 1333 1778 2133 2844 15°F 1000 1333 1600 2133 20°F 800 1067 1280 1707 25°F 687 889 1067 1422 30°F 571 762 914 1219 35°F /Jandy Products 1999 Products and Parts Catalog Heaters Page 10 HI-E2™, Manufactured from 1997 12 58 57 42 41 43 88 44 47 85-86 40 33,34 31 67,68 39 45 38 46 3 37 35 36 16 13 14 17 70-72 49 10 4 6 30 18-23 55 15 50 53,54 56 52 24-29 9 51 87 2 89 8 1 5 69 77-83 60-62 7 63 64 11 74-76 66 65 /Jandy Products 1999 Products and Parts Catalog Page 11 Key No. Description Model No. ORDER PART NO: MAINTENANCE AND SERVICE COMPONENTS Limestone Gravel (Condensate Neutralizer) All R0306200 Combustion Air Filter All R0308000 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 JACKET ASSEMBLY Base Panel 220-350 Frame Support Assembly 220-350 Back Panel 220-350 Left Side Panel All Right Side Panel All Temperature Control Panel Assembly All Door 220-350 Inlet/Outlet Header Panel All Right Top Side Panel All Return Header Panel All Front Kick Panel 250-350 Top Panel 220-350 R0301703,05 R0301503,05 R0300703,05 R0300500 R0300800 R0301603,05 R0301103,05 R0301000 R0300900 R0300600 R0213403,05 R0300103,05 Jacket Hardware Kit (Note 1) Internal Hardware Kit (Note 1) R0302100 R0302500 WATER SYSTEM Heat Exchanger Assembly, Complete 220-350 Heat Exchanger Tube Assembly 220-350 Inlet/Outlet Header All Return Header All Gasket, Header All By-Pass Valve Assembly All Flow Control Cap All By-Pass Valve Gasket All By-Pass Valve Spring All By-Pass Valve Rod All By-Pass Valve Disk All Flange & Gasket Assembly, 2" (Set of 2) All Flange, 2" All Flange Gasket, 2" All Flange Sleeve, 2" All Flange Bolt All Flange Gasket 1 1/2 - 2" All Pressure Relief Valve, 75 PSI All (Requires field supplied 3/4 NPT x 3" brass nipple) Heat Exchanger Hardware Kit (Note 1) Inlet/Outlet Header Hardware Kit (Note 1) Return Header Hardware Kit (Note 1) 31 32 33 34 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 All All 220-350 R0319103,05 All R0319300 All R0319200 COMBUSTION SYSTEM ASSEMBLY Gas Valve All Anti-Rotation Bracket (Not Shown) All Orifice Holder All Gas Orifice, NAT 220-350 Gas Orifice, LPG 220-350 Combustion Air Filter Assembly All Combustion Air Filter All Venturi Inlet 220-350 Venturi O-ring All Venturi Plenum All Venturi/Tailpipe Gasket All Mixing Chamber/Tailpipe Assembly All Mixing Chamber/Burner Gasket All Burner Assembly 220-350 Burner/Combustion Chamber Gasket 220-350 Combustion Chamber Assembly 220-350 Refractory Tile Set 220-350 Sight Glass Assembly All Combustion Chamber Strip Set 220-350 (Not Shown) Combustion Chamber/Collector Gasket 220-350 Venturi Hardware Kit (Note 1) Mixing Chamber Hardware Kit (Note 1) Burner Hardware Kit (Note 1) R0303803,05 R0304103,05 R0303900 R0304000 R0304300 R0304400 10557400 R0011400 R0304500 R0304900 R0011500 R0055000 10573500 S0078000 S0078200 F0031700 S0078100 R0040400 R0200100 R0309900 R0320000 R0309303,05 R0309403,05 R0306400 R0308000 R0320303,05 R0320400 R0320500 R0320600 R0307300 R0320800 R0305903,05 R0305803,05 R0305103,05 R0305303,05 R0305400 R0213103,05 R0305703,05 All R0322200 All R0322100 220-350 R0319403,05 Key Model No. Description 50 51 52 53 54 55 56 57 58 59 60 61 62 EXHAUST ASSEMBLY Collector 220-350 Blower/Collector Gasket All Combustion Blower All Blower/Vent Duct Sleeve All Blower/ Vent Duct Clamp All Vent Duct Assembly All Vent Duct/Heater Top Gasket or Heater Top/Indoor Vent Collar Gasket All Heater Top/Outdoor Exhaust Grille Gasket All Outdoor Exhaust Grille All Indoor Vent Collar (Not Shown) All Condensate Trap Assembly All Limestone Gravel All Condensate Trap Cover All Venturi Hardware Kit (Note 1) Mixing Chamber Hardware Kit (Note 1) 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 ORDER No. PART NO: All All R0303203,05 R0308700 R0308200 R0308600 R0308800 R0303100 R0309100 R0309500 R0308400 R0307900 R0303300 R0306200 R0213300 R0322200 R0322100 ELECTRICAL COMPONENTS AND CONTROLS Transformer All R0061100 In-Line Fuse Holder Assembly All R0325600 Ignition Control All R0202900 Wire Harness, Ignition Control All R0302700 Igniter Assembly All R0016400 Igniter Gasket All R0205300 Terminal Block All R0301900 High-Limit Switch Set All R0322700 High-Limit Switch, 135°F All R0302400 High-Limit Switch, 150°F All R0302300 High-Limit Switch Wire Harness All R0322600 (Not Shown) Pressure Switch & Syphon Loop Assembly All R0322900 Pressure Switch, 2 PSI All R0013200 Pressure Switch Siphon Loop All R0307800 Temperature Control Assy, Electronic All R0011700 Temperature Sensor (Not Shown) All R0011800 Temperature Sensor Gasket All E0116400 Temperature Sensor Plastic Sleeve All 10444900 Temperature Control Knob All R0010700 Pool/Spa Selecter Knob All R0099900 "Temp-Lok" Disc All 10583100 Temperature Sensor Retainer Clip All 10716701 (Not Shown) Differential Pressure Switch All R0302000 Differential Pressure Switch Bracket All R0302200 Exhaust Vent Limit Switch All R0309000 Burner High Limit Switch All R0319700 Combustion Blower Wire Harness All R0308100 OPTIONAL COMPONENTS Touch Up Spray Paint All High Temperature Silicone Sealant All X0021100 R0322800 Notes: 1. All hardware sets contain all pieces necessary for assembly, including gaskets. Not shown. Gaskets and hardware are included in all kits that involve the removal of a gasket as part of the procedure to replace a part. Heaters Hi-E2 /Jandy Products 1999 Products and Parts Catalog Page 12 Heaters Mighty Therm AP Commercial Pool Heaters Part No. AP-500 AP-600 AP-715 AP-850 AP-1010 AP-1200 AP-1430 AP-1670 AP-1825 AP-2000 AP-2200 AP-2450 AP-2800 AP-3050 AP-3200 AP-3500 AP-3600 AP-4000 AP-4050 AP-4500 AP-5000 Input 500,000 BTU/Hr 600,000 BTU/Hr 715,000 BTU/Hr 850,000 BTU/Hr 1,010,000 BTU/Hr 1,200,000 BTU/Hr 1,430,000 BTU/Hr 1,670,000 BTU/Hr 1,825,000 BTU/Hr 2,000,000 BTU/Hr 2,200,000 BTU/Hr 2,450,000 BTU/Hr 2,800,000 BTU/Hr 3,050,000 BTU/Hr 3,200,000 BTU/Hr 3,500,000 BTU/Hr 3,600,000 BTU/Hr 4,000,000 BTU/Hr 4,050,000 BTU/Hr 4,500,000 BTU/Hr 5,000,000 BTU/Hr Output 405,000 BTU/Hr 486,000 BTU/Hr 580,000 BTU/Hr 690,000 BTU/Hr 820,000 BTU/Hr 972,000 BTU/Hr 1,160,000 BTU/Hr 1,353,000 BTU/Hr 1,480,000 BTU/Hr 1,639,000 BTU/Hr * 1,786,000 BTU/Hr ** 2,009,000 BTU/Hr * 2,223,000 BTU/Hr ** 2,501,000 BTU/Hr * 2,552,000 BTU/Hr ** 2,870,000 BTU/Hr * 2,951,000 BTU/Hr ** 3,281,000 BTU/Hr ** 3,321,000 BTU/Hr * 3,645,000 BTU/Hr ** 4,100,000 BTU/Hr * * Indoor model only. ** Outdoor Model Only Options Include: Indoor / Outdoor- Indoor units include built in draft diverter. Outdoor units do not require a vent cap. Natural Gas / Propane- Natural gas units come standard with electronic ignition (SYS 9). Propane units come standard with electroinc pilot supervision and standing pilot (SYS 16). Heat Exchanger - Glass/Copper; Glass/Cu-Ni; Bronze/Copper; Bronze/Cu-Ni. Local Code Requirements. For more information: Telephone: Main: (415)382-8220 Order Fax: (800)526-3928 Customer Service: Ext. 245 Warranty/Service: Ext. 260 Literature Requests: Ext. 237 Pool Systems Address: 21 Pimentel Ct., Novato, CA 94949 Mailing Address: P.O. Box 6101, Novato, CA 94948-6101 Web Address: http://www.jandy.com/ International: 480 S. Service Rd. West, Oakville, Ontario, Canada L6K 2H4 (905)844-8233 voice (905)844-2635 fax /Jandy Products 1999 Products and Parts Catalog Page 13 Telstar™ Model # Ignition Thermostat 50,000 BTU Input, Natural Gas, Bronze Headers TGT50AN Millivolt Single 50,000 BTU Input, Propane Gas, Bronze Headers TGT50AR Millivolt Single 50,000 BTU Input, Natural Gas, Bronze Headers TGS50AN Electronic Single For more information: Telephone: Main: (415)382-8220 Order Fax: (800)526-3928 Customer Service: Ext. 245 Warranty/Service: Ext. 260 Literature Requests: Ext. 237 Pool Systems Address: 21 Pimentel Ct., Novato, CA 94949 Mailing Address: P.O. Box 6101, Novato, CA 94948-6101 Web Address: http://www.jandy.com/ International: 480 S. Service Rd. West, Oakville, Ontario, Canada L6K 2H4 (905)844-8233 voice (905)844-2635 fax Heaters This above ground pool and spa heater is a uniquely designed, gas fired 50,000 BTU/hr. heater, engineered for energy efficiency and reliability. It has several features, including choice of low gas consumption standing pilot or an electronic ignition, compact design for either free standing or skid mounting application, conveniently located controls, and reliable 24Volt Control System. Other features include an efficient, one-piece cupro-nickle Heat Exchanger/Combustion Chamber Assembly, standard bronze header and water connection flanges, universal flange coupling, internal field wiring compartment, and a built in by-pass for flows up to 80 GPM. The Telstar™ is also listed as a Gas-Fired Spa Heater by Underwriters Laboratories and meets the requirements of U.L. Standard 1563 for Spa Equipment Assemblies. The Telstar™ design is certified by the American Gas Association Laboratories under ANSI Z21. 56 for gasfired pool heaters. Page 14 /Jandy Products 1999 Products and Parts Catalog Heaters TELSTAR™ (SPARK IGNITION) Spa Heaters — TGS-50 -TGS-55 - TRS-55 TELSTAR™ (STANDING PILOT) Spa Heaters — TGT-50 - TGT-55 - TRT-55 Key No. Key No. 55 Top Plate (Indoors) 69 Top Assembly 22 Limit Switch 27 Retainer Clip 74 Top Panel (Outdoors) 77 Insulation and Retainer 54 Draft Diverter Hood (Indoors) 75 Rating Plate Bracket 47 Heat Exchanger 59 Top Plate 73 Cowling 2 Thermocouple 3, 4 Pilot Burner 53 Draft Diverter Assembly (Indoors) 1 58 Wind Deflector Plate (Outdoors) 9, 10 Orifices Pilot burner 13, 14 Pilot Bracket 1, 12 Burner Assembly 57 Sleeve, 6" Diamter (Outdoors) 56 Sleeve, 4" Diameter (Outdoors) 26 High Voltage Ignitor Lead Assembly 5 Pilot Tubing 6, 8 Gas Valve 80 Spacer 7 Gas Valve 60 Rear Panel 63 Bushing 70 Flue Collector 51 Flange Bolts 71 Heater Top 50 Plastic Sleeve 20 Pressure Switch 48 Flange 38 Siphon Loop 49 Packing Collar 46 Nut 52 Drain Plug 78, 79 Spacer 34 76 Insulation, Flue Collector Top Plate, Junction Box 28 Ground Wire 70 Flue Collector 15 Transformer 45 Sleeve 62 Grommet 44 Compression Fitting 37 In/Out Casting 61 Base 35 Sleeve, Temperature Control 78, 79 Spacer Sleeve 72 Cowling, Lower 42 Retainer, Flow Control Rod 39 Rod, Flow Control 30 “O” Ring 40 By-Pass Valve Spring 19 Temperature Control 43 Compression Fitting 32 TEMP-LOK™ 41 By-Pass Valve 24 Indicator Light 21 Limit Switch 17 Toggle Switch 65 Housing 29 Mounting Plate 67 Sight Glass 23 Time Delay Relay 25 Ignition Control 26 High Voltage Ignitor Lead Assembly 66 Bezel 68 Lower Wrap 18 Terminal Strip 33 Thermostat Knob TGT TGS /Jandy Products 1999 Products and Parts Catalog Page 15 TELSTAR™ (SPARK IGNITION) Spa Heaters — TGS-50 -TGS-55 - TRS-55 TELSTAR™ (STANDING PILOT) Spa Heaters — TGT-50 - TGT-55 - TRT-55 Key No. Description ORDER PART NO TGT TGS 1 2 3 4 5 PILOT GAS SYSTEM Pilot Burner, NAT Thermocouple Pilot Burner, NAT Pilot Burner, LPG Tube, Pilot Gas, Formed (50) Tube, Pilot Gas, Formed (55) R0013700 R0014000 ——— R0013900 10528700 10489800 ——— ——— R0013800 ——— 10490500 10490500 44 45 46 47 MAIN GAS SYSTEM Gas Valve, NAT Gas Valve, NAT Gas Valve, LPG Main Burner Orifices, NAT Main Burner Orifices, LPG Burner Assembly, NAT (Note 1,2) Burner Assembly, LPG (Note 1,2) Pilot/Hx Bracket, NAT Pilot/Hx Bracket, LPG R0038200 ——— R0046900 L0053100 L0054100 L0054400 L0054400 10489501 10489501 ——— R0039200 ——— L0053100 ——— L0054400 L0054400 10489502 ——— P0070000 P0070100 P0070200 S0072400 R0015000 10489400 S0053100 S0028000 F0009500 F0016700 P0026800 6 7 8 9 10 11 12 13 14 19 29 30 31 32 35 15 16 17 18 20 20 20A 38 21 22 21 22 23 23 24 25 26 26 27 28 33 34 ELECTRICAL SYSTEM Temperature Control Temperature Control Mounting Plate Assy “O” Ring Temperature Control Logo "Temp-Lok" Stop Plate Protector Sleeve, Bulb Transformer (115-230/24V) Fusible Link On-Off Switch Terminal Strip Pressure Switch, 2 PSI Pressure Switch, 1 PSI Pressure Switch, 1-10 PSI Siphon Loop Tube High-Limit Switch, 120°F (50) High-LimitSwitch, 150°F (50) High-Limit Switch, 120°F (55) High-Limit Switch, 150°F (55) Time Delay Relay (50) Lockout Relay (55) Heating Indicator Light, Red Ignition Control (Note 4) High Voltage Lead Assembly High Voltage Lead Assembly Retainer Clip, 150F Ground Wire Assembly Thermostat Knob Junction Box Plate Wire Harness (55) R0318800 10491000 E0036300 H0078300 10456700 10444900 R0061100 R0012200 R0014400 E0098500 R0014500 R0011300 R0015500 10492300 R0014600 R0014700 10513000 10512900 R0014800 ——— E0081700 ——— ——— ——— F0037700 10497500 R0010700 10496300 R0011100 R0318800 10491000 E0036300 H0078300 10456700 10444900 R0061100 ——— R0014400 E0098500 R0014500 R0011300 R0015500 10492300 R0014600 R0014700 ——— ——— R0014800 E0086500 E0081700 R0011900 10449517 10449510 F0037700 10497500 R0010700 10496300 R0011200 37 39 41 42 40 43 WATER SYSTEM Inlet/Outlet Header, Bronze By-Pass Assembly By-Pass Valve Rod By-Pass Valve Disk By-Pass Valve Rod Retainer By-Pass Valve Spring Compression Fitting, 3/16" Tube x 1/8" NPT 10489200 R0020600 S0074300 S0074200 S0008700 S0061200 P0019701 10489200 R0020600 S0074300 S0074200 S0008700 S0061200 P0019701 48 49 50 51 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 Compression Fitting, 5/8" Tube x 1/2" NPT Compressiton Fitting Sleeve, 5/8" Tube Compression Fitting Nut, 5/8" Tube Heat Exchanger Assembly Flange & Gasket Assembly Flange, Bronze, 1 1/2" Flange Gasket, 1 1/2" Flange Sleeve, 1 1/2" Flange Bolts, 3/8" x 16 1 1/4" Flange Bolts, 3/8" - 16- 1 1/2" (Note 3) (50) Drain Plug VENT SYSTEM Draft Diverter Assembly (Indoors) D0016800 Draft Diverter Hood/Wind Deflector Plate Assy 10499500 (Indoors) Top Plate (Indoors) 10488900 Sleeve, 4" Diameter (Outdoors) 10496900 Sleeve, 6" Diameter (Outdoors) 10497000 Wind Deflector Plate (Outdoors) 10497100 Top Plate (Outdoors) 10488800 JACKET COMPONENTS Rear Panel 10488300 Base 10493200 Slitted Grommet, 1 1/2" F0038800 Nylon Bushing S0064900 Control Panel Weldment 10494200 Housing Weldment 10495900 Bezel S0072100 Sight Glass F0038700 Lower Wrap 10496200 Top Assembly 10487700 Flue Collector 10487300 Heater Top 10489000 Cowling, Lower 10488600 Cowling, Weldment 10496000 Top Panel 10487500 Rating Plate Bracket 10489600 Insulation, Flue Collector Top T0022100 Insulation, Heat Exchanger (Not Shown) T0022500 Spacer Sleeve, 5/16" O.D. x 5/32" (4 Required) F0037301 Spacer Sleeve, 5/16" O.D. x 2 7/32" (4 Reqd) F0037302 Spacer, Threaded, 5/16" Hex x 2 21/32" F0037800 (4 Required) P0070000 P0070100 P0070200 S0072400 R0015000 10489400 S0053100 S0028000 F0009500 F0016700 P0026800 D0016800 10499500 10488900 10496900 10497000 10497100 10488800 10488300 10493200 F0038800 S0064900 10494200 10495900 S0072100 F0038700 10496200 10487700 10487300 10489000 10488600 10496000 10487500 10489600 T0022100 T0022500 F0037301 F0037302 F0037800 Notes: 1. Main Burner Orifices not included. 2. For altitutdes higher than 2000 ft. above sea level, consult factory for orifice size. 3. Key Nos. 49 & 50 available in Assembly R0021100. 4. For heaters with H/W Ignition Controls S86F or S86E only. For more information: Telephone: Main: (415)382-8220 Order Fax: (800)526-3928 Customer Service: Ext. 245 Warranty/Service: Ext. 260 Literature Requests: Ext. 237 Pool Systems Address: 21 Pimentel Ct., Novato, CA 94949 Mailing Address: P.O. Box 6101, Novato, CA 94948-6101 Web Address: http://www.jandy.com/ International: 480 S. Service Rd. West, Oakville, Ontario, Canada L6K 2H4 (905)844-8233 voice (905)844-2635 fax Heaters ORDER PART NO TGT TGS Key No. Description Page 16 /Jandy Products 1999 Products and Parts Catalog Heaters Elektra Star™ This compact, dependable electric heater is specifically designed for above ground spas and hot tubs. It features universal flange coupling, and a choice of either 5.5 kW or 11 kW models. Both models operate on 240 volts, 60 Hz power, at 25 and 50 amps respectively. A thermostat with Temp-Lok™ device to provides a convenient reminder for setting, and an on/off switch for convenience and safety. Other features include a power indicator lamp, stainless steel tank, and snap-action pressure switch. The Electra Star™ is UL listed under Standard 1261 for indoor/outdoor installation. Model # Ignition Thermostat Max Input 5.5 kW, Electric TE55 Electronic Single Max Input 11.0 kW, Electric TE110 Electronic Single Ctn. Weight 28 28 Key ORDER No. Description PART NO: 1. 2. 3. 4. 5. 6. 7. 8. 9. R0099800 R0150300 R0150100 R0150400 R0045200 R0150500 R0151100 R0151000 R0150900 On/Off Switch Front Panel Light and Lens Wiring Harness High Limit 150°F Temperature Control Base and Jacket Assembly Contactor Coupling Assembly Key ORDER No. Description 10. 11. 12. 13. 14. Time Delay Relay w/Strap Heating Element, 5.5 KW (TE-55) Heating Element, 11.0 KW (TE-110) Pressure Switch, 2 PSI Pressure Switch, 10 PSI Pressure Switch, 1 PSI "Temp-Lok" Stop Plate Temperature Control Knob Hardware Kit (Not shown) PART NO: R0013500 R0150700 R0150800 R0150600 R0015500 R0011300 R0150200 R0150000 R0151200 /Jandy Products 1999 Products and Parts Catalog Page 17 The XL-3 oil fired heater safely, cleanly and automatically heats your pool. Featuring safety controls that automatically guard against flame failure and excessive variations in temperature and water flow. The precise temperature controls and UL-listed oil burner assure economic and quiet operation. Model # Ignition Thermostat Ctn. Weight 230,000 BTU Input, Oil-Fired, Stainless Steel Headers DP2000 110V Single 285 315,000 BTU Input, Oil-Fired, Stainless Steel Headers DP3000 110V Single 315 For more information: Telephone: Main: (415)382-8220 Order Fax: (800)526-3928 Customer Service: Ext. 245 Warranty/Service: Ext. 260 Literature Requests: Ext. 237 Pool Systems Address: 21 Pimentel Ct., Novato, CA 94949 Mailing Address: P.O. Box 6101, Novato, CA 94948-6101 Web Address: http://www.jandy.com/ International: 480 S. Service Rd. West, Oakville, Ontario, Canada L6K 2H4 (905)844-8233 voice (905)844-2635 fax Heaters XL-3 Oil Fired Pool & Spa Heaters /Jandy Products 1999 Products and Parts Catalog Page 18 Heaters XL-2 Model DP Oil Fired Heaters 56 57 58 54 59 60 55 36 25 7 8,9 29 5 6 10 37 24 30 27 29 18 32 64 25 39 42 30 40 33 31 29 63 19 62 52 26 45 50 61 46 44 43 49 47 53 51 34 1 12 17 13 23 20 21 4 22 15 48 11 /Jandy Products 1999 Products and Parts Catalog Page 19 XL-2 Model DP Oil Fired Heaters Model No. ORDER PART NO. Key No. Description 49 50 51 51 52 53 54 55 55 56 56 57 58 58 59 60 61 62 62 63 63 1 1 2 3 4 FUEL SYSTEMS Oil Burner Assembly Oil Burner Assembly Oil Filter (Not Shown) Oil Filter Cartridge (Not Shown) 3/8” Oil Line, Pump to Filter 250 350 All All All L0038700 L0038900 P0065100 P0065500 10430402 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 ELECTRICAL SYSTEM Thermostat Thermostat Knob Thermostat Dial Thermostat Cover Thermostat Back Thermostat Base Plate Pressure Switch, 1-10 PSI Siphon Loop Cover Siphon Loop Assembly High-Limit Switch Assembly High-Limit Switch, 135°F High-Limit Switch, 150°F High-Limit Switch Harness (115V) High-Limit Switch Harness High-Limit Switch Cover Switch Cover ON/OFF Switch Oil Burner Harness Connector Elbow 90° All All All All All All All All All All All All All All All All All All All R0318800 R0010700 H0048400 10388300 10368000 10362000 R0045400 10403400 R0057800 R0023200 R0022700 R0012700 R0057500 R0057700 10401100 E0078300 E0078200 R0057600 P0059800 24 24 25 25 26 27 28 29 30 30 31 31 32 34 35 36 37 38 39 40 41 42 42 43 44 45 46 47 48 WATER SYSTEMS Heat Exchanger Assembly, Complete Heat Exchanger Assembly, Complete Heat Exchanger Heat Exchanger Inlet/Outlet Header End Cap (1/2” tap) End Cap (No tap) End Cap (1/4” tap) Tee Baffle (5) Tee Baffle (5) End Baffle (2) End Baffle (2) Tube Gaskets (12) Grommet (2 Required) Brass Plug, 3/4” (1) Drain Valve Extension Drain Plug, 1/4” (3) By-Pass Assembly By-Pass Valve Rod By-Pass Valve Disc By-Pass Valve Rod Retainer By-Pass Valve Spring By-Pass Valve Spring Flange & Gasket Assembly Flange, 1 1/2" Flange Gasket, 1 1/2" Flange Sleeve, 1 1/2" Flange Bolt Gasket 250 350 250 350 All All All All 250 350 250 350 All All All All All All All All All 250 350 All All All All All All 10403601 10403602 10403501 10403502 10403700 10403900 10406100 10403800 10387804 10387805 10387702 10387703 S0063400 S0098800 P0027000 P0059900 P0026800 R0020600 S0074300 S0074200 S0008700 S0061100 S0061000 R0031900 10309200 S0053100 S0028000 F0031700 S0065300 Model No. FIRE BOX & JACKET COMPONENTS Burner Tube Gasket All Burner Support Bracket All Burner Compartment Door 250 Burner Compartment Door 350 Fire Box Plug All Fire Box Cover Plate All Gap Spacer (Return) All Flue Collector Assemby All Flue Collector Assemby All Flue Top Assembly 250 Flue Top Assembly 350 Inner Stack All Flue Collector Shield 250 Flue Collector Shield 350 Vent Blade (10) All Gap Spacer (In/Out) All Hold Down Clip All Fire Box 250 Fire Box 350 Fire Box Cover (2) 250 Fire Box Cover (2) 350 ORDER PART NO. N0006600 10392000 10412203 10412204 T0020700 10425800 10401000 10406301 10406302 10405001 10405002 10390000 10404501 10405002 10319300 10400900 10401200 T0020500 T0020600 10400801 10400802 OIL BURNER PARTS & COMPONENTS (Not Shown) Air Tube Screw All F0004300 Pilot Bracket Screw All F0031300 End Air Shutter All N0000200 Bulk Air Band All N0000300 Air Tube Gasket All N0000800 Motor, 1/7 H.P. , 3450 RPM All N0001000 Blower Wheel 4- 1/4” x 3- 7/16” All N0001400 Flexible Coupling All N0001500 Fuel Unit, Two Stage All R0140100 Pump Outlet Fitting All N0002000 Connector Tube Assembly All N0002200 Ignition Transformer All R0140200 Contact Spring Terminals All N0002600 Nozzle, Monarch 1.75 All N0002800 Air Tube Combination All N0002900 Nozzle Line Electrode Assembly All N0003100 Electrode Clamp All N0003500 Electrode Rod & Tip All N0004000 Burner Head & Screws All N0004500 Burner Head All N0004700 Delavan Nozzle, 2.50 350 N0005800 Delavan Nozzle, 1.75 250 N0006500 Primary Control All R0140300 Honeywell Cad Cell All N0006100 By-Pass Plug All N0007000 By-Pass Plug All N0007100 1/8” Burner Head Plug All P0026100 1/4” Burner Head Plug All P0026800 OPTIONAL EQUIPMENT 64 Pressure Relief Valve, 3/4" NPT, 75 PSI Chimney Cap - 9" (Not Shown) All All R0040400 D0014900 For more information: Telephone: Main: (415)382-8220 Order Fax: (800)526-3928 Customer Service: Ext. 245 Warranty/Service: Ext. 260 Literature Requests: Ext. 237 Pool Systems Address: 21 Pimentel Ct., Novato, CA 94949 Mailing Address: P.O. Box 6101, Novato, CA 94948-6101 Web Address: http://www.jandy.com/ International: 480 S. Service Rd. West, Oakville, Ontario, Canada L6K 2H4 (905)844-8233 voice (905)844-2635 fax Heaters Key No. Description /Jandy Products 1999 Products and Parts Catalog Heaters Page 20 MARK V Pool Heaters — DM-125, 175, 250, 325 and 400 Manufactured from 1975-1984 Key No. 36 Outdoor Vent Cap 37 Indoor Draft Hood 34 Indoor Stack Top 75 Flue Collector, Upper Half Stack Top Low Profile Key No. 33 Grate Top Assembly 75 73 74 76 64 62 Flue Collector, Upper Half Jacket Gap Spacer Vent Blade Flue Collector, Lower Half Baffle Retainer Heat Exchanger Tube Assembly 22 Thermostat Box Assembly 45 Header Gasket 63 Tee-Baffle 54 Drain Plug 65 Heat Exchanger Support Clip Wind Deflector, Lower Half 54 Drain Plug 40 Return Header 41,42 Header bolt Assembly 69 Front/Rear Tile Cover 26 Siphon Loop Assembly 25 Pressure Switch 51,52 Grommets for Drain Plug 68 Front and Rear Tile 66 Insulation, Fiberglass 67 Side Tile 13 Burner, Main with Pilot Bracket 71 Door with Latch 11 Gas Valve Assembly 3 Pilot Tubing 12 Gas Orifice 6 Visoflame Tubing 15 Burner Manifold 5 Lighter Tube Orifice 21 16 Thermostat Label Temperature Control 19 Thermostat Knob 20 On-Off Switch 24 Temperature Sensor Retainer 57,60 By-Pass Valve Rod Retainer 58 By-Pass Valve Rod 61 By-Pass Valve Spring 59 By-Pass Valve Disc 56 Brass Plug 47 Flange, 1 1/2" 50 Flange Bolt 48,49 Flange Gasket Flange Sleeve 28,29 High-Limit Switches 23 Wire Harness 39 Inlet/Outlet Header 30,32 High-Limit Switch Clip, Cover 41 Header Bolt Assembly 54 Drain Plug 51 Grommet for Drain Plug 53 Hole Plug 70 Side Tile Cover 72 Jacket Assembly 14 Burner, Main 9 Burner Tray Assembly 10 Burner Tray, Shelf Only 1 Pilot Burner Generator Assembly 4 Visoflame Lighter Tube Touch-up Paint /Jandy Products 1999 Products and Parts Catalog Page 21 MARK V Pool Heaters — DM-125, 175, 250, 325 and 400 Model No. ORDER PART NO: Key No. Description Model No. ORDER PART NO: All All All All All All All All All All R0027500 R0027600 R0025500 R0037000 W0016200 W0018800 W0018900 10369600 N/A N/A 51 52 53 54 55 56 57 58 59 60 Grommet for Drain Plug Grommet for Drain Plug Hole Plug Drain Plug (Note 4) Drain Plug Bushing Brass Plug, 3/4" By-Pass Assembly By-Pass Valve Rod By-Pass Valve Disc By-Pass Valve Rod Retainer All All All All All All All All All All S0098800 R0316300 S0098700 P0026800 P0018500 P0027000 R0020600 S0074300 S0074200 S0008700 125-400 125-400 125-400 All All All All All All 10601601-05 10601701-05 R0317001-05 R0027700 R0027800 L0032200 L0032900 L0033400 L0005500 62 63 64 65 Heat Exchanger Tube Assembly (Note 3) Heat Exchanger Tee-Baffle Baffle Retainer Heat Exchanger Support Clip 125-400 All All All 10308201-05 10308501-05 S0057200 10457000 All All All All All All All All All All All All All All All All All All All All R0318800 E0036300 10444900 R0010700 R0094100 H0048400 R0057900 R0023800 R0023900 10447300 R0013200 R0011300 R0013000 R0057800 R0023200 R0022700 R0023000 S0099000 S0098900 10418300 66 67 68 68 68 68 68 69 70 FIREBOX COMPONENTS Insulation, Fiberglass (Sold by ft.) Side Tile, 16 1/2" x 18 13/16" Front/Rear Tile, 21" x 9 1/8" Front/Rear Tile, 21" x 12 1/8" Front/Rear Tile, 21" x 16 5/8" Front/Rear Tile, 21" x 20 7/8" Front/Rear Tile, 21" x 25 7/8" Front/Rear Tile Cover Side Tile Cover All All 125 175 250 325 400 125-400 All T0002000 T0003400 T0003900 T0003500 T0003600 T0003700 T0003800 10314901-05 10167300 71 72 73 74 75 76 JACKET COMPONENTS Door with Latch Jacket Assembly, Less Top Assembly Jacket Gap Spacer Vent Blade Flue Collector, Upper Half Flue Collector, Lower Half 1 1 2 3 4 5 5 6 7 8 PILOT GAS SYSTEM Pilot Burner/Gen. Assembly, NAT (Note 4) Pilot Burner/Gen. Assembly, LPG (Note 4) Pilot Generator Pilot Tubing Visoflame Lighter Tube Lighter Tube Orifice, NAT Lighter Tube Orifice, LPG Visoflame Tubing Lighter Valve, Visoflame, with Orifice Lighter Valve Tee Assembly, Visoflame 9 9 10 11 11 12 12 13 14 15 MAIN GAS SYSTEM Burner Tray Assembly, NAT (Note 1) Burner Tray Assembly, LPG (Note 1) Burner Tray, Shelf Only Gas Valve Assembly, NAT (Note 4) Gas Valve Assembly, LPG (Note 4) Gas Orifice, NAT (Note 1) Gas Orifice, LPG (Note 1) Burner, Main with Pilot Bracket Burner, Main Burner Manifold (Note 9) 16 17 18 19 20 21 22 23 23 24 25 25 25 26 27 28 29 30 31 32 ELECTRICAL SYSTEM Temperature Control "O" Ring, Temp Control Bulb Protector Sleeve, Bulb Thermostat Knob, Black On-Off Switch (Note 2) Thermostat Label Thermostat Box Assembly (Note 4) Wire Harness (Note 6) Wire Harness (Note 6) Temperature Sensor Retainer Pressure Switch, 2 PSI (Note 7) Pressure Switch, 1 PSI (Note 7) Pressure Switch, 3 PSI (Note 7) Siphon Loop Assembly (Note 7) High-Limit Switch Assembly High-Limit Switch, 135° F High-Limit Switch, 150° F High-Limit Switch Retainer Clip High-Limit Switch Retainer Boot High-Limit Switch Cover 33 34 35 36 37 38 Grate Top Assembly Indoor Stack Top Flue Assembly Outdoor Vent Cap Indoor Drafthood Clip N/A N/A N/A 125-400 10561501-05 125-400 10561401-05 All 10211000 39 40 41 42 43 44 45 46 47 48 49 50 WATER SYSTEM Inlet/Outlet Header, 1 1/2" (Note 8) Return Header (Note 8) Header Bolt Assembly Bolt for Headers, 2 1/2" Washer for Headers Nut for Headers Header Gasket Assembly (Set of 18) Flange & Gasket Assembly, 1 1/2" (Note 5) Flange, 1 1/2" Flange Gasket, 1 1/2" Flange Sleeve, 1 1/2" Flange Bolt All All All All All All All All All All All All VENT SYSTEM R0056100 R0056700 R0057000 F0046100 F0011100 F0003100 R0050800 R0031900 10309200 S0053100 S0028000 F0031700 OPTIONAL EQUIPMENT Touch Up Spray Paint All All N/A N/A N/A 10319300 N/A N/A X0006000 Notes: 1. For altitudes higher than 2000 ft. above sea level, see appendix. 2. Installed on models with Serial Nos. B7629498 and above. 3. Bolts, nuts and washers are not supplied with heat exchanger. Order assembly R0057000. 4. Current available substitute, includes accessory parts. 5. Two included in assembly 6. Heaters with Serial Nos. 7508988 and below, use assembly R0023800 (black/white). Heaters with Serial Nos. 7508989 and above, use assembly R0023900 (white). 7. Parts assembly R0020900 required to adapt to Pressure Switch connection. 8. Includes necessary gaskets and hardware. 9. See Appendix Heaters Key No. Description /Jandy Products 1999 Products and Parts Catalog Heaters Page 22 MARK V Pool Heaters — DR-125, 175, 250, 325 and 400 Manufactured from 1975-1984 Key No. Stack Top 38 Outdoor Vent Cap 39 Indoor Draft Cap 40 Clip 36 Indoor Stacktop 76 Flue Collector, Upper Half 64 Heat Exchanger Baffle 47 Header Gasket Assembly 55 Drain Plug 66 Heat Exchanger Support Clip 55 Drain Rug 42 Return Header 43,44 Header Bolt Assembly 70 Front & Rear Tile Cover 28 Siphon Loop Assembly Low Profile Key No. 35 Grate Top Assembly 76 Flue Collector, Upper Half 74 Jacket Gap Spacers 75 Vent Blade 77 Flue Collector, Lower Half 65 Baffle Retainer 63 Heat Exchanger Tube Assembly 20 On-Off Switch 21 Temperature Control Cover, Base & Back 25,26 Stop Plate,SafeT Lok 24 Thermostat Dial 16,17 Temperature Control 18 21 Thermostat Base Plate 19 Thermostat Knob, Black 23 Temperature Sensor Retainer 58,59 By-Pass Valve Rod 61 By-Pass Valve Rod Retainer 57 Brass Plug 62 By-Pass Valve Spring 60 By-Pass Valve Disc 52,53Grommets for Drain Plug 48 Flange, 1 1/2" 67 Insulation, Fiberglass 51 Flange Bolt 68 Side Tile 14 Burner, Main 73 Jacket Assembly, Less Top Assembly 72 Door with Latch 11 Gas Valve Assembly 3 Pilot Tubing 6 Visoflame Tubing 15 Burner Manifold 49 Flange Gasket 50 Flange Sleeve 29,30 31,33High-Limit Switches 32 High-Limit Switch Retainer Clip 41 Inlet/Outlet Header 34 High-Limit Switch Cover 43,45 Header Bolt 46 Assembly 55 Drain Plug 12 Gas Orifice 6 Visoflame Tubing 4 Lighter Tube Orifice 7,8 Lighter Valve 5 Visoflame Lighter Tube 1,2 Pilot Burner Generator Assembly 9 Burner Tray Assembly 56 53 54 71 27 Drain Plug Bushing Grommet For Drain Plug Hole Plug SideTile Cover Pressure Switch 69 Front/Rear Tile 13 Burner Main with Pilot Bracket Burner Tray, Shelf Only 10 /Jandy Products 1999 Products and Parts Catalog Page 23 MARK V Pool Heaters — DR-125, 175, 250, 325 and 400 Model No. ORDER PART NO: Key No. Description Model No. ORDER PART NO: All All All All All All All All All R0027500 R0027600 R0025500 R0037000 W0018800 W0018900 W0016200 10369600 N/A W0016400 125-400 125-400 125-400 All All All All All All 10601601-05 10601701-05 R0317001-05 R0027700 R0027800 L0032200 L0032900 L0033400 L0005500 52 53 54 55 56 57 58 59 60 61 62 62 62 62 62 63 64 65 66 Grommet for Drain Plug Grommet for Drain Plug Hole Plug Drain Plug (Note 5) Drain Plug Bushing Brass Plug, 3/4" By-Pass Assembly By-Pass Valve Rod By-Pass Valve Disc By-Pass Valve Rod Retainer By-Pass Valve Spring, White By-Pass Valve Spring, Red By-Pass Valve Spring, Blue By-Pass Valve Spring, Brown By-Pass Valve Spring, Orange Heat Exchanger Tube Assembly (Note 4) Heat Exchanger Tee-Baffle Baffle Retainer Heat Exchange Support Clip All All All All All All All All All All 125 175 250 325 400 125-400 125-400 All All S0098800 R0316300 S0098700 P0026800 P0018500 P0027000 R0020600 S0074300 S0074200 S0008700 S0061400 S0061300 S0061200 S0061100 S0061000 10308201-05 10308501-05 S0057200 10457000 All All All All All All All All All All All All All All All All All All All All All All All R0318800 10444900 E0036300 R0010700 R0094100 10433100 10433000 10433200 R0029400 10447300 N/A 10436100 F0033300 R0013200 R0011300 R0013000 R0057800 R0023200 R0022700 R0023000 10418400 S0098900 10418300 67 68 69 69 69 69 69 70 71 FIREBOX COMPONENTS Insulation, Fiberglass (Sold by ft.) Side Tile, 16 1/2" x 18 13/16" Front/Rear Tile, 21" x 9 1/8" Front/Rear Tile, 21" x 12 1/8" Front/Rear Tile, 21" x 16 5/8" Front/Rear Tile, 21" x 20 7/8" Front/Rear Tile, 21" x 25 7/8" Front and Rear Tile Cover Side Tile Cover All All 125 175 250 325 400 125-400 All T0002000 T0003400 T0003900 T0003500 T0003600 T0003700 T0003800 10314901-05 10167300 1 1 2 3 4 4 5 6 7 8 PILOT GAS SYSTEM Pilot Burner/Gen. Assembly, NAT (Note 5) Pilot Burner/Gen. Assembly, LPG (Note 5) Pilot Generator only Pilot Tubing Lighter Tube Orifice, NAT Lighter Tube Orifice, LPG Visoflame Lighter Tube Visoflame Tubing Lighter Valve, Visoflame, with Orifice Lighter Valve Tee Assembly, Visoflame 9 9 10 11 11 12 12 13 14 15 MAIN GAS SYSTEM Burner Tray Assembly, NAT (Note 1) Burner Tray Assembly, LPG (Note 1) Burner Tray, Shelf Only Gas Valve Assembly, NAT (Note 5) Gas Valve Assembly, LPG (Note 5) Gas Orifice, NAT (Note 1) Gas Orifice, LPG (Note 1) Burner, Main with Pilot Bracket Burner, Main Burner Manifold (Note 2) 16 17 18 19 20 21 21 21 22 23 24 25 26 27 27 27 28 29 30 31 32 33 34 ELECTRICAL SYSTEM Temperature Control Protector Sleeve, Bulb “O” Ring, Temperature Control Bulb Thermostat Knob, Black On-Off Switch Temperature Control Cover (Note 3) Temperature Control Base (Note 3) Temperature Control Back (Note 3) Wire Harness (not shown) Temperature Sensor Retainer Thermostat Dial Stop Plate, Safe-T-Lock Stop Plate Screw Pressure Switch, 2 PSI (Note 8) Pressure Switch, 1 PSI (Note 8) Pressure Switch, 3 PSI (Note 8) Siphon Loop Assembly (Note 8) High-Limit Switch Assembly High-Limit Switch, 135°F High-Limit Switch, 150°F High-Limit Switch Retainer Clip High-Limit Switch Retainer Boot High-Limit Switch Cover 35 36 37 38 39 40 Grate Top Assembly Indoor Stack Top Flue Assembly Indoor Vent Cap Outdoor Drafthood Clip N/A N/A N/A 125-400 10561501-05 125-400 10561401-05 All 10211000 WATER SYSTEM Inlet/Outlet Header, 1 1/2" (Note 6) Return Header (Note 6) Header Bolt Assembly Bolt for Headers, 2 1/2" Washer for Headers Nut for Headers Header Gasket Assembly (Set of 18) Flange & Gasket Assembly, 1 1/2" (Note 7) Flange, 1 1/2" Flange Gasket, 1 1/2" Flange Sleeve, 1 1/2" Flange Bolt All All All All All All All All All All All All JACKET COMPONENTS 72 73 74 75 76 77 Door with Latch Jacket Assembly, Less Top Assembly Jacket Gap Spacers Vent Blade Flue Collector, Upper Half Flue Collector, Lower half OPTIONAL EQUIPMENT Pressure Relief Valve, 3/4" NPT, 75 PSI Touch Up Spray Paint All All All N/A N/A N/A 10319300 N/A N/A R0040400 X0006000 VENT SYSTEM 41 42 43 44 45 46 47 48 49 50 51 R0057200 R0056700 R0057000 F0046100 F0011100 F0003100 R0050800 R0031900 S0053300 S0053100 S0028000 F0031700 Notes: 1. For altitudes higher than 2000 ft. above sea level, see appendix. 2. See Appendix 3. Current on models manufactured after Serial No. 7824000 and available as assembly R0055400. Order assembly R0057900 for older DR Models. Key Nos. 8, 12 and 14 and F0030900 and F0033300 Screws included in assembly. 4. Order assembly R0057000 for complete set of header bolts. 5. Current available substitute, includes accessory parts. 6. Includes necessary gaskets and hardware. 7. Two included in assembly. 8. Parts assembly R0020900 required to adapt to Pressure Switch connection. Heaters Key No. Description /Jandy Products 1999 Products and Parts Catalog Page 24 Heaters XE Pool Heaters — EG-125, 175, 250, 325 and 400 Manufactured from 1984-1989 Note: Original top assemblies are no longer available. The Flue Collector and top assemblies must be replaced by the Indoor/Outdoor convertible top and Flue Collector. Both items must be replaced at the same time. Key No. 41 Outdoor Vent Cap 42 Indoor Draft Hood 45 Clip 39 Top Enclosure 84 Flue Collector, Upper Half 70 Heat Exchanger Tube Assembly 52 Header Gasket Assembly 61 Drain Plug Stack Top Low Profile Key No. 39 Top Enclosure 84 Flue Collector, Upper Half 82,83 Gap Closures 85 Flue Collector, Lower Half 72 Baffle Retainer 71 Heat Exchanger Baffle 15 “O” Ring Temp Control Bulb 48,49 Header Bolt Assembly 16 Protector Sleeve, Bulb 73 Heat Exchanger Support Clip 46 Inlet/Outlet Header 47 Return Header 63 Brass Plug 61 Drain Plug 64,66 By-pass Valve Disc 78 Front and Rear Tile Cover 31 Siphon Loop Assembly 30 Pressure Switch 58 Grommets for Drain Plug 74 Insulation, Fiberglass 24 Wire Harness 21 Bezel, Temp 24A Control Gasket 14 Temperature Control 18 On-Off Switch 20 Thermostat Dial Logo 65 By-pass Valve Rod 68 By-pass Valve Gasket, O Ring 67 By-pass Valve Cap 69 By-pass Valve Spring 53,54 Flange 57 Flange Bolt 55,56 Flange Gasket, Flange Sleeve 32,34 High-Limit Switch, 36 150°F 33,36 High-Limit Switch, 135°F 22,23 "Temp Lok" 35 High-Limit Switch Retainer Clip Temperature Control Plate Assembly 37 High-Limit Switch Cover 9 Valve Assembly 50,51 Nut for Headers 80 Door with Latch 17 Thermostat Knob 19 61 Drain Plug 59 Grommet for Drain Plug 3 Pilot Tubing 13 Burner Manifold 60 Hole Plug 10 Gas Orifice 79 Side Tile Cover Fusible Link Assembly 81 Jacket Assembly 38 4 Lighter Tube Orifice 5 Visoflame Lighter Tube 1,2 Pilot Burner Generator Assembly 7 Burner Tray Assembly 12 Burner Main 76,77 Front and Rear Tile 75 Side Tile 11 Burners Main with Pilot Bracket 8 Burner Tray, Shelf Only /Jandy Products 1999 Products and Parts Catalog Page 25 XE Pool Heaters — EG-125, 175, 250, 325 and 400 1 1 2 3 4 4 5 6 PILOT GAS SYSTEM Pilot Burner/Gen.Assembly, NAT (Note 6) Pilot Burner/Gen. Assembly, LPG (Note 6) Pilot Generator only Pilot Tubing Lighter Tube Orifice, NAT Lighter Tube Orifice, LPG Visoflame Lighter Tube Visoflame Tubing 7 7 8 9 9 10 10 11 12 13 MAIN GAS SYSTEM Burner Tray Assembly, NAT (Note 1) Burner Tray Assembly, LPG (Note 1) Burner Tray, Shelf Only Gas Valve Assembly, NAT ( Note 6) Gas Valve Assembly, LPG (Note 6) Gas Orifice, NAT ( Note 1) Gas Orifice, LPG (Note 1) Burner, Main with Pilot Bracket Burner, Main Burner Manifold (Note 8) 14 15 16 17 18 19 20 21 22 23 24 24A 30 30 30 31 32 33 34 35 36 37 38 ELECTRICAL SYSTEM Temperature Control (Note 8) "O” Ring, Temperature Control Bulb Protector Sleeve, Bulb Thermostat Knob, Black On-Off Switch Temperature Control Plate Assembly Thermostat Dial Logo Temperature Control Gasket "Temp-Lok" Stop Plate Stop Plate Screw Wire Harness Bezel Pressure Switch, 2 PSI Pressure Switch, 1 PSI Pressure Switch, 3 PSI Siphon Loop Assembly High-Limit Switch Assembly High-Limit Switch, 135°F High-Limit Switch, 150°F High-Limit Switch Retainer Clip High-Limit Switch Retainer Boot High-Limit Switch Cover Fusible Link Assembly (Note 2) 39 Top Enclosure (Note 7) Model No. ORDER PART NO. Key No. Description Model No. All All All All All All All All R0027500 R0027600 R0025500 R0037000 W0018800 W0018900 W0016200 10369600 125-400 125-400 125-400 All All All All All All 10578001-05 10578101-05 R0317001-05 R0027700 R0027800 L0032200 L0032900 10457200 L0052300 58 59 60 61 62 63 64 65 66 67 68 69 69 69 69 70 71 72 73 Grommet for Drain Plug Grommet for Drain Plug Hole Plug Drain Plug (Note 6) Drain Plug Bushing Brass Plug, 3/4" By-Pass Assembly By-Pass Valve Rod By-Pass Valve Disc By-Pass Valve Cap By-Pass Valve Gasket, “O” Ring By-Pass Valve Spring, White By-Pass Valve Spring, Red By-Pass Valve Spring, Blue By-Pass Valve Spring, Brown Heat Exchanger Tube Assembly Heat Exchanger Baffle Baffle Retainer Heat Exchanger Support Clip All All All All All All All All All All All 125,175 250 325 400 125-400 125-400 All All All All All Alll All All All All All All All All All All All All All All All All All All All R0058200 E0036300 10444900 R0010700 R0094100 10456300 H0105300 S0070000 10456700 F0033300 R0058000 S0069800 R0013200 R0011300 R0013000 R0057800 R0023200 R0022700 R0023000 10418400 S0098900 10418300 R0012200 74 75 76 76 76 76 76 77 77 77 77 77 78 79 FIREBOX COMPONENTS Insulation, Fiberglass (Sold by ft.) Side Tile, 22 5/8" x 16 1/2" Front Tile, 18 5/8" x 9 1/8" Front Tile, 18 5/8" x 12 1/8" Front Tile, 18 5/8" x 16 5/8" Front Tile, 18 5/8" x 20 7/8" Front Tile, 18 5/8" x 25 7/8" Rear Tile, 22 15/16" x 9 1/8" Rear Tile, 22 15/16" x 12 1/8" Rear Tile, 22 15/16" x 16 5/8" Rear Tile, 22 15/16" x 20 7/8" Rear Tile, 22 15/16" x 25 7/8" Front and Rear Tile Cover Side Tile Cover 80 81 82 83 84 85 JACKET COMPONENT Door with Latch Jacket Assembly, Less Top Assembly Gap Closure, In/Out Side Gap Closure, Return Side Flue Collector, Upper Half Flue Collector, Lower Half ORDER PART NO: S0098800 R0316300 S0098700 P0026800 P0018500 P0027000 R0013100 S0079800 R0011500 10452201 R0011400 S0061400 S0061300 S0061200 S0061100 R0018101-05 10697401-05 S0083900 10457000 All All 125 175 250 325 400 125 175 250 325 400 125-400 All T0002000 T0021400 T0021501 T0021502 T0021503 T0021504 T0021505 T0021601 T0021602 T0021603 T0021604 T0021605 10314901-05 10167300 125-400 125-400 All All 10448901-05 10447901-05 10448200 10448300 N/A N/A All All R0040400 X0016000 VENT SYSTEM OPTIONAL EQUIPMENT Pressure Relief Valve, 3/4" NPT, 75 PSI Touch Up Spray Paint 45 Flue Collector Assembly (Note7) (not shown) Outdoor Vent Cap Indoor Drafthood Flue Transition Ring (not shown) Adaptor Plate (not shown) Clip 125-400 R0081000 R0081400 125-400 10564801-05 125-400 10561501-05 125-400 10561401-05 125-400 10515501-05 125-400 10535301-05 All 10211000 46 46 47 47 48 49 50 51 52 53 54 55 56 57 WATER SYSTEM Inlet/Outlet Header, 1 1/2" Inlet/Outlet Header, Bronze, 1 1/2" Return Header, Return Header, Bronze Header Bolt Assembly Bolt for Headers, 2 1/2" Washer for Headers Nut for Headers Header Gasket Assembly (Set of 18) Flange & Gasket Assembly 1 1/2" (Note 3 & 5) Flange, 1 1/2" Flange Gasket, 1 1/2" Flange Sleeve, 1 1/2" Flange Bolt All All All All All All All All All All All All All All Notes: 1. For altitudes higher than 2000 ft. above sea level, see appendix. 2. Heaters with Serial Nos. C8301166 and above. 3. Two included in assembly. 4. Order assembly R0057000 for complete set of bolts. 5. Available in bronze as assembly R0015000. 6. Current available substitute, includes accessory parts. 7. Converts top to indoor/outdoor grate top assembly. 8. See Appendix 41 42 R0058400 R0054700 R0058300 R0054600 R0057000 F0046100 F0011100 F0003100 R0050800 R0031900 10309200 S0053100 S0028000 F0031700 Heaters Key No. Description /Jandy Products 1999 Products and Parts Catalog Heaters Page 26 XE (ELECTRONIC) Pool and Spa Heaters — ES, ES II and EC-125, 175, 250, 325 and 400 Manufactured from 1984-1989 Note: Original top assemblies are no longer available. The Flue collector and top assemblies must be replaced by the Indoor/Outdoor convertible top and Flue Collector. Both items must be replaced at the same time. Key No. 44 Outdoor Vent Cap 45 Indoor Draft Hood 48 Clip 42 Top Enclosure 89 Flue Collector, Upper Half 77 Baffle Retainer 75 Heat Exchanger Tube Assembly 76 Heat Exchanger Baffles 56 Header Gasket 50,51 Return Header 65 Drain Plug 78 Heat Exchanger Support Clip 52,53 Header Bolt Assembly 83 Tile, Front and Rear Cover 54,55 Header Bolt Assembly 26 Pressure Switch 62 Grommets for Drain Plug 81,82 Front and Rear Tile 79 Insulation, Fiberglass 12 Wire Harness 15 Temperature Control 16 On-Off Switch 17 Temperature Control Plate 24,25 "Temp Lok" 14,19 Thermostat Knob 11 Temperature Control 22,23 Bezel, Temperature Control Gasket Stack Top Low Profile Key No. Top Enclosure Flue Collector, Upper Half 87,88 Gap Closures 90 Flue Collector, Lower Half 27 Siphon Loop Assembly 18,20 “O” Ring 13 Temperature Sensor 91 Insulation and Retainer 21 Protector Sleeve, Bulb 49 Inlet/Outlet Header 67 Brass Plug 89 59,60 Gasket, Flange Sleeve 70 By-pass Valve Disc 68,69 By-pass Valve Rod 73 By-pass Valve Gasket 72 By-pass Valve Cap Bolts 71 By-pass Valve Cap 74 By-pass Valve Spring 57,58 Flange 61 Flange Bolt 30,32 High-Limit Switch, 150°F 28,29 High-Limit 32 Switch, 135°F 41 Wire Harness 31 HighLimit Switch Retainer Clip 33 High-Limit Switch Cover 66 62 64 86 36 80 Side Tile 84 Side Tile Cover 37 38 39 85 Door with Latch 40 6 Gas Valve 2 Pilot Tubing 8,9 5 10 Burner Manifold 3 7 Gas Orifice 4 Burner Tray Assembly 35 Fusible Link Bracket 34 1 Drain Plug Grommet For Drain Plug Hole Plug Jacket Assembly Transformer Fuse Ignition Control Ignition Control Wire Harness High Voltage Lead Assembly Burner Main Burner Tray, Shelf Only Ceramic Insulator Assembly Fusible Link Assembly Pilot Burner/ Electrode /Jandy Products 1999 Products and Parts Catalog Page 27 Key No. Description 1 2 3 PILOT GAS SYSTEM Pilot Burner/Electrode, NAT Pilot Tubing Ceramic Insulator Assembly 4 5 6 6 7 8 9 10 MAIN GAS SYSTEM Burner Tray Assembly, NAT (Note 1) Burner Tray, Shelf Only Gas Valve, NAT, 1/2" Gas Valve, NAT, 3/4" Gas Orifice, NAT (Note 1) Burner, Main Burner, Main with Pilot Bracket Burner Manifold (Note 10) 11 12 13 14 15 16 17 18 Key 19 20 21 22 23 24 25 26 26 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 40 41 ELECTRICAL SYSTEM Temperature Control Assy -ES, ES II (Note 10) Wire Harness Temperature Sensor Knob, Single Bar Temperature Control Assembly - EC (Note 10) On-Off Switch Temperature Control Plate “O” Ring, Temperature Control Bulb Numbers 19 - 25 are for both R117 & R3188: Thermostat Knob, Black "O" Ring, Temperature Control Bulb Protector Sleeve, Bulb Bezel Temperature Control Gasket "Temp-Lok" Stop Plate Stop Plate Screw Pressure Switch, 2 PSI Pressure Switch, 1 PSI Pressure Switch, 3 PSI Siphon Loop Assembly High-Limit Switch Assembly High-Limit Switch, 135°F High-Limit Switch, 150°F High-Limit Switch Retainer Clip High-Limit Switch Retainer Boot High-Limit Switch Cover Fusible Link Assembly Fusible Link Bracket Transformer (115V-230V/24V) Fuse Packet, 1.5 Amp. Ignition Control (Notes 3,4) Ignition Control Wire Harness - ES, ES II High Voltage Lead Assembly High Voltage Lead Assembly (Note 8) Wire Harness, Complete (not shown) Model No. ORDER PART NO. All All All R0061600 R0037000 R0011600 125-400 125-400 125-175 250-400 All All All 10458301-05 R0317001-05 R0039200 R0099400 L0032200 L0052300 10457500 All All All All All All All All R0011700 10457800 R0011800 R0099900 R0318800 R0094100 10456300 E0036300 All All All All All All All All All All All All All All All All All All All All All All All All All All R0010700 E0116400 10444900 S0069800 S0070000 10583100 F0033300 R0013200 R0011300 R0013000 R0057800 R0023200 R0022700 R0023000 10418400 S0098900 10418300 R0012200 10479900 R0061100 R0012300 R0011900 R0059800 10449513 R0012100 R0058100 VENT SYSTEM 42 Top Enclosure (Note 9) 125-400 43 44 45 46 47 48 Flue Collector Assembly (Note 9) (not shown) Outdoor Vent Cap Indoor Drafthood Flue Transition Ring (not shown) Adapter Plate (not shown) Clip 125-400 125-400 125-400 125-400 125-400 All R0081000R0081400 10564801-05 10451501-05 10561401-05 10515501-05 10535301-05 10211000 Notes: 1. For altitudes higher than 2000 ft. above sea level, see appendix. 2. Current available substitute. 3. Ignition Control R0011900 can be used with all (24V) valves. 4. Supplied on heaters with serial numbers E9027185 and above. 5. Two included in assembly. 6. Order assembly R0057000 for complete set of bolts. Key Model ORDER No. Description No. PART NO: 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 74 74 74 75 76 77 78 WATER SYSTEM Inlet/Outlet Header, 1 1/2" Return Header Return Header, Bronze Header Bolt Assembly Bolt for Headers, 2 1/2" Washer for Headers Nut for Headers Header Gasket Assembly (Set of 18) Flange & Gasket Assembly (Note 5 & 7) Flange, 1 1/2" Flange Gasket, 1 1/2" Flange Sleeve, 1 1/2" Flange Bolts, 2" Grommet for Drain Plug Grommet, Slitted (not shown) Hole Plug Drain Plug (Note 2) Drain Plug Bushing Brass Plug, 3/4" By-Pass Assembly By-Pass Valve Rod By-Pass Valve Disc By-Pass Valve Cap By-Pass Valve Cap Bolt By-Pass Valve Gasket, “O” Ring By-Pass Valve Spring, White By-Pass Valve Spring, Red By-Pass Valve Spring, Blue By-Pass Valve Spring, Black Heat Exchanger Tube Assembly (Note 6) Heat Exchanger Baffle (8 Required) Baffle Retainer Heat Exchanger Support Clip All All All All All All All All All All All All All All All All All All All All All All All All All 125,175 250 325 400 125-400 125-400 All All R0058400 R0058300 R0054600 R0057000 F0046100 F0011100 F0003100 R0050800 R0031900 10309200 S0053100 S0028000 F0031700 R0316300 S0071100 S0098700 P0026800 P0018500 P0027000 R0013100 S0079800 R0011500 10452201 F0041600 R0011400 S0061400 S0061300 S0061200 S0070100 R0018101-05 10697401-05 S0083900 10457000 79 80 81 81 81 81 81 82 82 82 82 82 83 84 FIREBOX COMPONENTS Insulation, Fiberglass (Sold by ft.) Side Tile, 22 5/8" x 16 1/2" Front Tile, 18 5/8" x 9 1/8" Front Tile, 18 5/8" x 12 1/8" Front Tile, 18 5/8" x 16 1/8" Front Tile, 18 5/8" x 20 7/8" Front Tile, 18 5/8" x 25 7/8" Rear Tile, 22 15/16" x 9 1/8" Rear Tile, 22 15/16" x 12 1/8" Rear Tile, 22 15/16" x 16 5/8" Rear Tile, 22 15/16" x 20 7/8" Rear Tile, 22 15/16" x 25 7/8" Front and Rear Tile Cover Side Tile Cover All All 125 175 250 325 400 125 175 250 325 400 125-400 All T0002000 T0021400 T0021501 T0021502 T0021503 T0021504 T0021505 T0021601 T0021602 T0021603 T0021604 T0021605 10314901-05 10167300 85 86 87 88 89 90 91 JACKET COMPONENTS Door with Latch Jacket Assembly, Less Top Assembly Gap Closure, In/Out Side Gap Closure, Return Side Flue Collector, Upper Half Flue Collector, Lower Half Insulation & Retainer 125-400 125-400 All All All All All 10448901-05 10447901-05 10448200 10448300 N/A N/A 10462200 OPTIONAL ACCESSORIES (ES, ESII) Remote Control All Wire Harness for Remote Control All Pressure Relief Valve, 3/4" NPT, 75 PSI All Touch Up Spray Paint All Notes, continued 7. 8. 9. 10. Available in bronze as assembly R0015000. For headers with H/W Ignition Controls S86F or S86E only. Coverts top to indoor/outdoor grate top. See Appendix R0058500 R0058700 R0040400 X0016000 Heaters XE (ELECTRONIC) Pool and Spa Heaters — ES, ES ll and EC-125, 175, 250, 325 and 400 /Jandy Products 1999 Products and Parts Catalog Heaters Page 28 SERIES ONE Pool and Spa Heaters — EPG & EPM-125, 175, 250, 325 and 400 Manufactured from 1990-1992 50 Indoor Draft Hood 49 Outdoor Vent Cap 86 Baffle Retainer 97 Gap Closure 75 Drain Plug Key No. 47 Top Filler 52 Adapter Plate 51 Flue Transition Ring 43 Top Assembly 48 Flue Collector Assembly 26 “O” Ring 34 Redundant High Limit Switch 275°F 27 75 Drain Plug 87 Heat Exchanger Support Clip 55 Return Header Key No. 56,58 Header Bolt Assembly Stack Top Low Profile Protective Sleeve, Bulb 98 Insulation & Retainer 81 Bypass Valve Cap 38A, 43 Bolt & Washer 83 By-pass Valve Gasket 78,79 By-pass Valve Rod 82 By-pass Valve Spring 77 Brass Plug 85 Heat Exchanger Baffle 84 Heat Exchanger Tube Assembly 92 Front & Rear Tile Cover 60 Header Gasket Assembly 80 By-pass Valve Disc 99 Rear Deflector 54 Inlet/Outlet Header 70 Flange Bolt 40 High Limit Switch Cover Gap Closure 72,73 Grommet For Drain Plug 88 Insulation, Fiberglass 90,91 Front & Rear Tile 15 Wire Harness 14 Temperature Control 18 On-Off Switch 29,30 Bezel, Temperature Control Gasket 19 Temperature Control Label 17,22 Temp Lok 28 Thermostat Knob 16 Plate Assembly 24 Knob, Single Bar 20,21,23Temp Control Assy 100 Lower Deflector 41 Fusible Link Assembly 42 Fusible Link Bracket 9 Gas Valve 6 Pilot Tubing 10 13 Gas Orifice Burner Manifold 3,4,5 Visoflame Lighter Tube,Orifice 1,2 Pilot Burner Generator Assembly 7 Burner Tray Assembly 94 Door with Latch 102 Non-Combustible Floor Base (Optional) 96 38 High Limit Switch Retainer Clip 61,62 Flange 66,67 FlangeGasket, 64,69Flange Sleeve 35,37 High Limit Switch 39 150°F 35,36 High Limit Switch 39 135°F 57,59 Nut for Headers 33 Siphon Loop Assembly 75 Drain Plug 76 Drain Plug Bushing 72 Grommet for Drain Plug 93 Side Tile Cover 72 Grommet for Drain Plug 32 Pressure Switch 89 Side Tile 95 Jacket Assembly 12 Burners, Main 11 Burner, Main w/ Pilot Bracket 8 Burner Tray Shelf Only 101 Rain Shield Valve /Jandy Products 1999 Products and Parts Catalog Page 29 SERIES ONE Pool and Spa Heaters — EPG & EPM-125, 175, 250, 325 and 400 ORDER No. PART NO: 1 1 2 2 3 4 4 5 6 PILOT GAS SYSTEM Pilot Burner/Gen. Assembly, NAT Pilot Burner/Gen. Assembly, LPG Pilot Generator Pilot Generator (Note 3) Visoflame Tubing Lighter Tube Orifice, NAT Lighter Tube Orifice, LPG Visoflame Lighter Tube Pilot Tubing 7 7 8 9 9 9 9 10 10 11 12 13 MAIN GAS SYSTEM Burner Tray Assembly, NAT (Note 1) Burner Tray Assembly, LPG (Note 1) Burner Tray, Shelf Only Gas Valve Assembly, NAT (Note 6) Gas Valve Assembly, LPG (Note 6) Gas Valve, NAT (Note 5) Gas Valve, LPG (Note 5) Gas Orifice, NAT (Note 1) Gas Orifice, LPG (Note 1) Burner, Main w/Pilot Bracket Burner, Main Burner Manifold (Note 8) All All All All All All All All All R0027500 R0027600 W0036901 R0025500 10369600 W0018800 W0018900 W0016200 R0037000 125-400 125-400 125-400 All All All All All All All All 10578001-05 10578101-05 R0317001-05 R0027700 R0027800 R0027300 R0027400 L0032200 L0032900 10457200 L0052300 ELECTRICAL SYSTEM 14 Temperature Control Assembly - EPG (Note 8) All 15 Wire Harness All 16 Plate Assembly All 17 “Temp-Lok” Stop Plate All 18 On-Off Switch All 19 Temperature Control Label All 20 Temperature Control Assy Elec/MV - EPM (Note 8)All 21 Wire Harness All 22 "Temp-Lok" Stop Plate All 23 Temperature Control Label All 24 Knob, Single Bar All Key Items 25 -31 are for both R0058200 & R0015600 25 Temperature Sensor All 26 "O" Ring, Temperature Control Bulb All 27 Protector Sleeve, Bulb All 28 Thermostat Knob, Black All 29 Temperature Control Gasket All 30 Bezel All 31 Stop Plate Screw All 32 Pressure Switch, 2 PSI All 32 Pressure Switch, 1 PSI All 32 Pressure Switch, 3 PSI All 33 Siphon Loop Assembly All 34 High-Limit Switch, Redundant 275°F All 35 High-Limit Switch Assembly All 36 High-Limit Switch, 135°F All 37 High-Limit Switch, 150°F All 38 High-Limit Switch Retainer Clip All 39 High-Limit Switch Retainer Boot All 40 High-Limit Switch Cover All 41 Fusible Link Assembly All 42 Fusible Link Bracket All R0058200 R0058000 10456300 10456700 R0094100 H0105300 R0015600 10580600 10583100 H0166500 R0099900 R0011800 E0116400 10444900 R0010700 S0070000 S0069800 F0033300 R0013200 R0011300 R0013000 R0057800 R0012800 R0023200 R0022700 R0023000 10418400 S0098900 10418300 R0012200 10479900 VENT SYSTEM 43 Top Assembly All 44 45 46 47 48 49 50 51 52 53 Grating, Front/Rear Grating, Sides Top Panel Top Filler Flue Collector Assy Outdoor Vent Cap Indoor Drafthood Flue Transition Ring Adapter Plate Clip All All 125-400 125-400 125-400 125-400 125-400 125-400 125-400 All R0081000 R0081400 10563001-05 10518100 10517801-05 10535201-05 10564801-05 10561501-05 10561401-05 10515501-05 10535301-05 10211000 54 54 54 54 55 55 WATER SYSTEM Inlet/Outlet Header, 1 1/2" Inlet/Outlet Header, Bronze, 1 1/2" Inlet/Outlet Header 2" Inlet/Outlet Header, Bronze, 2" Return Header Return Header, Bronze All All All All All All R0058400 R0054700 R0056400 R0016800 R0058300 R0054600 Key No. 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 Model Description Header Bolt Assembly Nut for Headers Bolt for Headers, 2 1/2" Washer for Headers Header Gasket Assembly (Set of 18) Flange & Gasket Assembly, 1 1/2" (Note 4 & 9) Flange, 1 1/2" Flange Gasket, 1 1/2" Flange Sleeve, 1 1/2" Flange Bolt Flange & Gasket Assembly, 2" Flange, 2" Flange Gasket, 2" Flange Sleeve, 2" Flange Bolt Flange Gasket 1 1/2 - 2" Grommet for Drain Plug Grommet, Slitted Hole Plug Drain Plug (Note 7) Drain Plug Bushing Brass Plug, 3/4" By-Pass Assembly By-Pass Valve Rod By-Pass Valve Disc By-Pass Valve Cap By-Pass Valve Spring (Note 8) By-Pass Valve Gasket Heat Exchanger Tube Assembly (Note 2) Heat Exchanger Baffle (8 Required) Baffle Retainer Heat Exchanger Support Clip ORDER No. All All All All All All All All All All All All All All All All All All All Al All All All All All All PART NO: R0057000 F0003100 F0046100 F0011100 R0050800 R0031900 10309200 S0053100 S0028000 F0031700 R0055000 10573500 S0078000 S0078200 F0031700 S0078100 R0316300 S0071100 S0098700 P0026800 P0018500 P0027000 R0013100 S0079800 R0011500 10452200 All 125-400 125-400 All All R0011400 R0018101-05 10697401-05 S0083900 10457001 88 89 90 90 90 90 90 91 91 91 91 91 92 93 FIREBOX COMPONENTS Insulation, Fiberglass (Sold by Ft.) Side Tile, 22 3/8" x 16 1/2" Front Tile, 18 5/8" x 9 1/8" Front Tile, 18 5/8" x 12 1/8" Front Tile, 18 5/8" x 16 1/8" Front Tile, 18 5/8" x 20 7/8" Front Tile, 18 5/8" x 25 7/8" Rear Tile, 22 15/16" x 9 1/8" Rear Tile, 22 15/16" x 12 1/8" Rear Tile, 22 15/16" x 16 5/8" Rear Tile, 22 15/16" x 20 7/8" Rear Tile, 22 15/16" x 25 7/8" Front and Rear Tile Cover Side Tile Cover All All 125 175 250 325 400 125 175 250 325 400 125-400 All T0002000 T0021400 T0021501 T0021502 T0021503 T0021504 T0021505 T0021601 T0021602 T0021603 T0021604 T0021605 10314901-05 10167300 94 95 96 97 98 99 100 101 JACKET COMPONENTS Door with Latch Jacket Assembly, Less Top Assembly Gap Closure In/Out Side Gap Closure, Return Side Insulation and Retainer Rear Deflector Lower Deflector Rain Shield Valve 125-400 125-400 All All All 125-400 125-400 All 10448901-05 10447901-05 10448200 10448300 10462200 10563701-05 10563601-05 10523300 125-400 All 125-400 All 10521701-05 R0040400 10542201-05 X0016000 OPTIONAL COMPONENTS 102 Non-Combustible Floor Base Pressure Relief Valve, 3/4" NPT, 75 PSI Flue Collar Touch Up Spray Paint Notes: 1. For altitudes higher than 2000 feet above sea level consult factory for orifice size. 2. Order assembly R0057000 for complete set of bolts. 3. Direct replacement for heaters with G/C Pilot Burner/Generator assemblies. 4. Available in bronze as assembly R0015000. 5. Direct replacement for heaters with serial numbers 8744310 and above. 6. Current available substitute with accessory parts included. Applies to heaters with serial numbers 8744309 and below. 7. Current available replacement. 8. See Appendix 9. Two included in assembly. Heaters Key Model No. Description /Jandy Products 1999 Products and Parts Catalog Page 30 Heaters SERIES ONE Pool and Spa Heaters — EPS and EPC-125, 175, 250, 325 & 400 Manufactured from 1990-1992 Key No. Draft Hood 54 Indoor Draft Hood 53 57 Outdoor Vent Cap Clip 90 Baffle Retainer 101 Gap Closure 79 Drain Plug 79 Drain Plug 91 Heat Exchanger Support Clip 59 Return Header 60,61 Header Bolt Assembly 88 Heat Exchanger Tube Assembly 89 Heat Exchanger Baffle 96 Tile Cover, Front & Rear 64 Header Gasket 29 Siphon Loop Assembly 76 Grommets for Drain Plug 92 Insulation, Fiberglass 94,95 Front & Rear Tile 104 Lower Deflector 17 Temperature Control 24,25 Bezel, Temperature Control Gasket 18 On-Off Switch 26,27 Temp-Lok 21 Thermostat Knob 13,19 Temperature Control Plate 12,14 Temp Cntl/Harness Fusible Link 36 37 Fusible Link Bracket 38 Transformer 40,41 In-LineFuse Assembly 43 Rain Guard 42 Ignition Control 7 Gas Valve 2 Pilot Tubing 8 Gas Orifice 11 Burner Manifold 4 Ceramic Insulator Assembly 1,3 Pilot Burner/Electrode 98 Door with Latch 5 Burner Tray Assembly 106 Non-Combustible Floor Base (Optional) Key No. Stack Top Low Profile 51 56 55 Top Filler Plate Adapter Plate Flue Transition Ring 47,48 Grate Top 49,50 Assembly 52 Flue Collector 15,20 Temp Sensor “O” Ring 23 Protector Sleeve, Bulb 102 Insulation & Retainer 81 Brass Plug 87 By-pass Valve Gasket 85 By-pass Valve Cap 83 By-pass Valve Shaft 86 By-pass Valve Spring 84 By-pass Valve Disc 15,20 Temp Sensor 22 "O" Ring 58 Inlet/Outlet Header 100 Gap Closure 69 Flange Bolt 35 High Limit Switch Cover 33 High Limit Switch Retainer Clip 66,71Flange 67,72 Flange Gasket, 68,73 Flange Sleeve 32,34 High Limit Switch 150°F 31,34 High Limit Switch 135°F 14,30 Wire Harness Temp. Control 60,62,63 Nut, Washer 79 Drain Plug 80 76 Drain Plug Bushing Drain Plug Grommet 103 Rear Deflector 97 Side Tile Cover 28 Pressure Switch 78 Hole Plug 93 Side Tile 43 Wire Harness, Ignition Control 44 High Voltage Lead Assembly 99 Jacket Assembly 9 Burner, Main w/ Pilot Bracket 10 Burner, Main 6 Burner Tray, Shelf Only /Jandy Products 1999 Products and Parts Catalog Page 31 SERIES ONE Pool and Spa Heaters — EPS & EPC-125, 175, 250, 325 & 400 1 1 2 3 4 PILOT GAS SYSTEM Pilot Burner/Electrode, NAT Pilot Burner, LPG Pilot Tubing Flame Sensor, LPG Ceramic Insulator Assembly 5 5 6 7 7 7 8 8 9 10 11 MAIN GAS SYSTEM Burner Tray Assembly, NAT (Note 1) Burner Tray Assembly, LPG (Note 1) Burner Tray, Shelf Only Gas Valve, NAT Gas Valve, NAT Gas Valve, LPG Gas Orifice, NAT (Note 1) Gas Orifice, LPG (Note 1) Burner, Main w/Pilot Bracket Burner, Main Burner Manifold (Note 6) Model No. ORDER PART NO. All All All All All R0061600 W0038300 R0037000 W0037500 R0011600 125-400 125-400 125-400 125-175 250-400 All All All All All 10458301-05 10610801-05 R0317001-05 R0039200 R0038400 R0028200 L0032200 L0032900 10457500 L0052300 ELECTRICAL SYSTEM 12 Temperature Control Assy-EPS, EPC II (Note 6) All 13 Temperature Control Plate All 14 Wire Harness All 15 Temperature Sensor All 16 Knob, Single Bar All 17 Temperature Control Assembly - EPC (Note 6) All 18 On-Off Switch All 19 Temperature Control Plate All 20 “O” Ring, Temperature Control Bulb All 20A Wire Harness All Items 21 - 27 are for both R117 & R3188: 21 Thermostat Knob, Black All 22 "O" Ring, Temperature Control Bulb All 23 Protector Sleeve, Bulb All 24 Bezel All 25 Temperature Control Gasket All 26 "Temp-Lok" Stop Plate All 27 Stop Plate Screw All 28 Pressure Switch, 1 PSI All 28 Pressure Switch, 2 PSI All 28 Pressure Switch, 1-10 PSI All 29 Siphon Loop Assembly All 30 High-Limit Switch Assembly All 31 High-Limit Switch, 135°F All 32 High-Limit Switch, 150°F All 33 High-Limit Switch Retainer Clip All 34 High-Limit Switch Retainer Boot All 35 High-Limit Switch Cover All 36 Fusible Link Assembly All 37 Fusible Link Bracket All 38 Transformer (115V-230V/24V) All 39 Wire Harness Complete EPS, EPC II (not shown) All 40 Fuse Packet, 1.25 Amp All 41 In-Line Fuse Assembly All 42 Ignition Control, NAT All 42 Ignition Control, LPG All 43 Ignition Control Wire Harness All 43 Ignition Control Rain Guard All 44 High Voltage Lead Assembly, NAT All 44 High Voltage Lead Assembly, NAT (Note 4) All 44 High Voltage Lead Assembly, LPG (Red Wire) All 45 Sensor Wire, LPG (not shown) All 46 Ignition Wire, LPG (Orange Wire) (not shown) All R0011700 10594600 10457800 R0011800 R0099900 R0318800 R0094100 10456300 E0036300 R0058000 R0010700 E0116400 10444900 S0069800 S0070000 10583100 F0033300 R0011300 R0013200 R0015500 R0057800 R0023200 R0022700 R0023000 10418400 S0098900 10418300 R0012200 10479900 R0061100 R0058100 R0012300 10480000 R0011900 E0112300 R0059800 N/A 10449513 R0012100 R0012100 E0112900 E0112800 VENT SYSTEM 47 Grate Top Assembly All 48 49 50 51 52 53 54 55 56 57 Grating, Front/Rear Grating, Sides Top Panel Top Filler Flue Collector Assembly Outdoor Vent Cap Indoor Drafthood Flue Transition Ring Adapter Plate Clip All All 125-400 125-400 125-400 125-400 125-400 125-400 125-400 All R0081000 R0081400 10563021-05 10518100 10517801-05 10535201-05 10564801-05 10561501-05 10561401-05 10515501-05 10535301-05 10211000 58 58 58 58 WATER SYSTEM Inlet/Outlet Header, 1 1/2" Inlet/Outlet Header, Bronze, 1 1/2" Inlet/Outlet Header, 2" Inlet/Outlet Header, Bronze, 2" All All All All R0058400 R0054700 R0056400 R0016800 Key No. 59 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 Model No. All All All All All All All All All All All All All All All All All All All All All All All All All All All All ORDER PART NO: R0058300 R0054600 R0057000 F0046100 F0011100 F0003100 R0050800 R0031900 10309200 S0053100 S0028000 F0031700 R0055000 10573500 S0078000 S0078200 F0031700 S0078100 R0316300 S0071100 S0098700 P0026800 P0018500 P0027000 R0013100 S0079800 R0011500 10452200 Return Header Return Header, Bronze Header Bolt Assembly Bolt for Headers, 2 1/2" Washer for Headers Nut for Headers Header Gasket Assembly (Set of 18) Flange & Gasket Assembly, 1 1/2" (Note 3 & 7) Flange, 1 1/2" Flange Gasket, 1 1/2" Flange Sleeve, 1 1/2" Flange Bolt Flange & Gasket Assembly, 2" (Note 7) Flange, 2" Flange Gasket, 2" Flange Sleeve, 2" Flange Bolt Flange Gasket 1 1/2 - 2" Grommet for Drain Plug Grommet, Slitted Hole Plug Drain Plug (Note 5) Drain Plug Bushing Brass Plug, 3/4" By-Pass Assembly By-Pass Valve Rod By-Pass Valve Disc By-Pass Valve Cap By-Pass Valve Spring (Note 6) By-Pass Valve Gasket Heat Exchanger Tube Assembly (Note 2) Heat Exchanger Baffle (8 Required) Baffle Retainer Heat Exchanger Support Clip All 125-400 125-400 All All R0011400 R0018101-05 10697401-05 S0083900 10457001 92 93 94 94 94 94 94 95 95 95 95 95 96 97 FIREBOX COMPONENTS Insulation, Fiberglass (Sold by Ft.) Side Tile, 22 3/8" x 16 1/2" Front Tile, 18 5/8" x 9 1/8" Front Tile, 18 5/8" x 12 1/8" Front Tile, 18 5/8" x 16 1/8" Front Tile, 18 5/8" x 20 7/8" Front Tile, 18 5/8" x 25 7/8" Rear Tile, 22 15/16" x 9 1/8" Rear Tile, 22 15/16" x 12 1/8" Rear Tile, 22 15/16" x 16 5/8" Rear Tile, 22 15/16" x 20 7/8" Rear Tile, 22 15/16" x 25 7/8" Front and Rear Tile Cover Side Tile Cover All All 125 175 250 325 400 125 175 250 325 400 125-400 All T0002000 T0021400 T0021501 T0021502 T0021503 T0021504 T0021505 T0021601 T0021602 T0021603 T0021604 T0021605 10314901-05 10167300 98 99 100 101 102 103 104 105 JACKET COMPONENTS Door with Latch Jacket Assembly, Less Top Assembly Gap Closure In/Out Side Gap Closure, Return Side Insulation and Retainer Rear Deflector Lower Deflector Rain Shield Valve 125-400 125-400 All All All 125-400 125-400 All 10448901-05 10447901-05 10448200 10448300 10462200 10563701-05 10563601-05 10523300 125-400 All All All All 10521701-05 R0058700 R0058500 R0040400 X0016000 OPTIONAL COMPONENTS 106 Non-Combustible Floor Base Remote Control Wire Harness - EPC II / EPS Remote Control Pressure Relief Valve 3/4" NPT, 75 PSI Touch Up Spray Paint Notes: 1. For altitudes higher than 2000 ft. above sea level consult factory for orifice size. 2. Order assembly R0057000 for complete set of bolts. 3. Available in bronze as assembly R0015000. 4. For heaters with H/W Ignition Control S86F or 286E only. 5. Current available substitute. 6. See Appendix 7. Two included in assembly Heaters Key No. Description /Jandy Products 1999 Products and Parts Catalog Page 32 Heaters SERIES 2 Pool and Spa Heaters — ESG Manufactured from 1993-1996 51 50 56 60 57 60 27 26 55 21 32, 33 a53 54 62 24,25 31 86 66 87 88 89 39 52 54 65, 66 67 99 94 91, 95 36 37 63, 64 67 98 38 75 35 74 29 30 92 74 75 47,48 80 34 90 100 79 83 85 28 82 78 84 68 70 71 77 69 41 42 61 46 76 96 81 72 43 40 77 45 2 97 10 8 49 3 17 18 15 7 6 4 9 14 13 1 16 12 20 /Jandy Products 1999 Products and Parts Catalog Page 33 SERIES 2 Pool and Spa Heaters — ESG Model No ORDER PART NO 1 1 2 2 3 4 5 6 7 8 9 10 11 12 PILOT GAS SYSTEM Pilot, Main Burner Assembly, NAT Pilot, Main Burner Assembly, LPG Pilot Burner, NAT Pilot Burner, LPG Pilot Generator Pilot Bracket Adapter Pilot Shield Pilot Bracket Screw Ceramic Insulator Assembly Burner, Main w/Pilot Brkt Pilot Tubing Piezo Lighter Assembly Piezo Lighter Knob High Voltage Lead Assembly 13 13 14 15 15 16 16 17 18 19 20 MAIN GAS ASSEMBLY Burner Tray Assembly, NAT (Note 1) Burner Tray Assembly, LPG (Note 1) Burner Tray, Shelf Only Gas Valve, NAT Gas Valve, LPG Gas Orifice, NAT (Note 1) Gas Orifice, LPG (Note 1) Anti-Rotation Bracket Mounting Bracket Assembly Burner, Main Burner Manifold (Note 3) 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 37 37 38 39 40 41 42 43 44 45 46 47 48 49 ELECTRICAL SYSTEM Temperature Control Assembly Wire Harness (Not Shown) Plate Assembly “Temp-Lok” Stop Plate Stop Plate Screw On-Off Switch Temperature Control Label Temperature Sensor "O" Ring, Temp Control Bulb Protector Sleeve, Bulb Thermostat Knob, Black Temperature Control Gasket Bezel Retainer Bracket Retainer Bracket Screw Pressure Switch & Siphon Loop Assembly Pressure Switch, 2 PSI Pressure Switch, 1 PSI Pressure Switch, 1-10 PSI Siphon Loop Assembly High-Limit Switch, Redundant 275* High-Limit Switch Assembly High-Limit Switch, 135* F High-Limit Switch, 150* F High-Limit Switch Retainer Clip High-Limit Switch Retainer Boot (Not Shown) High-Limit Switch Cover High-Limit Switch Wire Harness Fusible Link Assembly Fusible Link Bracket Terminal Block All All All All All All All All All All All All All All All All All All All All All All All All All All All All All All All R0058200 R0058000 10456300 10456700 F0033300 R0094100 H0105300 R0011800 E0116400 10444900 R0010700 S0070000 S0069800 10447300 F0009100 R0097600 R0013200 R0011300 R0015500 R0057800 R0012800 R0023200 R0022700 R0023000 10418400 S0098900 10418300 10419300 R0012200 10479900 R0097800 50 51 52 53 54 55 56 57 58 59 60 VENT SYSTEM Top Enclosure Top Filler Rainshield, Front Rainshield, Rear Rainshield, Side Flue Collector Assembly Outdoor Vent Cap Indoor Drafthood Flue Transition Plate (Not Shown) Adapter Plate (Not Shown) Clip 125-400 125-400 125-400 125-400 125-400 125-400 125-400 125-400 125-400 125-400 All R0097301-05 10535201-05 R0098001-05 R0098101-05 R0098201-05 10564801-05 10561501-05 10561401-05 10741001-05 10535301-05 10211000 61 61 WATER SYSTEM Inlet/Outlet Header, 2" Inlet/Outlet Header, Bronze, 2" All All R0056400 R0016800 All All All All All All All All All All All All All All 125-400 125-400 125-400 All All All All All All All R0099100 R0099200 R0096700 R0096600 W0036901 10576400 10890200 F0031300 R0099300 10457500 R0037000 R0096800 R0097000 R0098900 R0098601-05 R0098701-05 R0317001-05 R0096400 R0096900 L0032200 L0032900 10577200 10419200 L0052300 Key No Description Model No ORDER PART NO 62 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 84 84 84 84 85 86 87 88 89 Return Header Return Header, Bronze Header Bolt Assembly Bolt for Headers, 2 1/2" Washer for Headers Nut for Headers Header Gasket Assembly (Set of 18) Flange & Gasket Assembly (Note 4 & 5) Flange, 2" Flange Gasket, 2" Flange Sleeve, 2" Flange Bolt Flange Gasket, 1 1/2 - 2" (Not Shown) Grommet for Drain Plug Grommet, Slitted Hole Plug Drain Plug Drain Plug Bushing Brass Plug, 3/4" By-Pass Assembly By-Pass Valve Rod By-Pass Valve Disc By-Pass Valve Control Cap By-Pass Valve Spring, Purple By-Pass Valve Spring, White By-Pass Valve Spring, Red By-Pass Valve Spring, Blue By-Pass Valve Spring, Black By-Pass Valve Gasket Heat Exchanger Tube Assembly Heat Exchanger Baffle (8 Required) Baffle Retainer Heat Exchanger Support Clip All R0058300 All R0054600 All R0057000 All F0046100 All F0011100 All F0003100 All R0050800 All R0055000 All 10573500 All S0078000 All S0078200 All F0031700 All S0078100 All R0316300 All S0071100 All S0098700 All P0026800 All P0018500 All P0027000 All R0013100 All R0054800 All S0074300 All 10452200 125 S0079900 175 S0061400 250 S0061300 325 S0061200 400 S0070100 All R0011400 125-400 R0018101-05 125-400 10697401-05 All S0083900 All 10457000 90 91 92 92 92 92 92 93 93 93 93 93 94 95 FIREBOX COMPONENTS Insulation, Fiberglass (Sold by Ft.) Side Tile, 22 3/8" x 16 1/2" Front Tile, 18 5/8" x 9 1/8" Front Tile, 18 5/8" x 12 1/8" Front Tile, 18 5/8" x 16 1/8" Front Tile, 18 5/8" x 20 7/8" Front Tile, 18 5/8" x 25 7/8" Rear Tile, 22 15/16" x 9 1/8" Rear Tile, 22 15/16" x 12 1/8" Rear Tile, 22 15/16" x 16 5/8" Rear Tile, 22 15/16" x 20 7/8" Rear Tile, 22 15/16" x 25 7/8" Front and Rear Tile Cover Side Tile Cover All All 125 175 250 325 400 125 175 250 325 400 125-400 All T0002000 T0021400 T0021501 T0021502 T0021503 T0021504 T0021505 T0021601 T0021602 T0021603 T0021604 T0021605 10314901-05 10167300 96 97 98 99 100 JACKET COMPONENTS Door with Latch Jacket Assembly, Less Top Assembly Gap Closure, Inlet/Outlet Side Gap Closure, Return Side Insulation and Retainer 125-400 125-400 All All All R0097401-05 10447901-05 10448200 10448300 10462200 OPTIONAL COMPONENTS Non Combustible Base Pressure Relief Valve 3/4" NPT, 75 PSI Touch Up Spray Paint, Sandstone (Note 2) 125-400 10521701-05 All R0040400 All X0016000 MODELS WITH SERIAL NOS. "G" AND LATER (Not Shown) 101 Redundant High Limit All R0313900 97 Jacket Assembly, Less Top Assembly 125-400 R0316501-05 96 Door with Latch 125-400 R0313401-05 50 Top Enclosure 125-400 R0313201-05 55 Flue Collector Assembly 125-400 R0316401-05 52 Rainshield Kit 125-400 R0326101-05 91 Side Tile All T0026500 92,93 Front / Rear Tile 125-400 T0021501-05 90 Insulation, Fiberglass (Sold by Ft) All T0027100 Notes: 1. For altitudes 2,000 Ft above sea level, call factory for orifice size. 2. Serial No. F95PE1719 and above use P/N X0021100, Lt Beige. 3. See Appendix. 4. Two included in assembly. 5. Availalbe in bronze as assembly R0015000. Heaters Key No Description /Jandy Products 1999 Products and Parts Catalog Page 34 Heaters SERIES 2 Pool and Spa Heaters — ESC Manufactured from 1993-1996 45 44 50 53A 53A 51 20 17 49 47 48 18 19 43 23 16 46 21 70 92 72 8-1 8-2 77 75 73 76 22 91 86 24 63 62 65 27 29 90 67 30 34 28 82 31 69 33 84 68 61 64 25 26 80, 87 74 67 35, 36 89 81 55 80 54 71 88 41 20 38,39,40 37 43 78 42 58, 59 79 1 56, 57 2 11 13 10 5 3 4 10A 6 9 8 7 14 12 60 /Jandy Products 1999 Products and Parts Catalog Page 35 SERIES 2 Pool and Spa Heaters — ESC PILOT GAS SYSTEM Pilot, Main Burner Assembly, NAT Pilot, Main Burner Assembly, LPG Pilot Burner, NAT Pilot Burner, LPG Pilot Bracket Shield Ceramic Insulator Assembly Burner, Main w/Pilot Brkt High Voltage Lead Assembly Pilot Tubing MAIN GAS ASSEMBLY 8 Burner Tray Assembly, NAT (Note 3) 8 Burner Tray Assembly, LPG (Note 3) 9 Burner Tray, Shelf Only 10 Gas Valve, NAT 10 Gas Valve, NAT 10 Gas Valve , LPG 10A Gas Orifice, NAT (Note 1) 10A Gas Orifice, LPG (Note 1) 11 Anti-Rotation Bracket 12 Mounting Bracket Assembly 13 Burner, Main 14 Burner Manifold (Note 3) 1 1 2 2 3 4 5 6 7 Model No ORDER PART NO All All All All All All All All All R0096000 R0096500 W0030600 R0095800 10461100 R0011600 10457500 R0099000 R0037000 125-400 125-400 125-400 125-175 250-400 All All All All All All R0098801-05 R0097201-05 R0317001-05 R0039200 R0099400 R0095900 L0032200 L0032900 10577200 10419200 L0052300 Key No 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 75 76 76 76 76 76 77 78 79 80 81 Description Header Bolt Assembly Bolt for Headers, 2 1/2" Washer for Headers Nut for Headers Header Gasket Assembly (Set of 18) Flange & Gasket Assembly (Note 3 &5) Flange, 2" Flange Gasket, 2" Flange Sleeve, 2" Flange Bolt Flange Gasket, 1 1/2" x 2" (Not Shown) Grommet for Drain Plug Grommet, Slitted Drain Plug Brass Plug, 3/4" Hole Plug By-Pass Assembly By-Pass Valve Rod By-Pass Valve Disc By-Pass Valve Cap By-Pass Valve Cap, Bronze By-Pass Valve Spring, Purple By-Pass Valve Spring, White By-Pass Valve Spring, Red By-Pass Valve Spring, Blue By-Pass Valve Spring, Black By-Pass Valve Gasket Heat Exchanger Tube Assembly (Note 2) Heat Exchanger Baffle (8 Required) Baffle Retainer Heat Exchanger Support Clip Model No All All All All All All All All All All All All All All All All All All All All All 125 175 250 325 400 All 125-400 125-400 All All ORDER PART NO R0057000 F0046100 F0011100 F0003100 R0050800 R0055000 10573500 S0078000 S0078200 F0031700 S0078100 R0316300 S0071100 P0026800 P0027000 F0035300 R0054900 S0074300 R0011500 10452200 10557400 S0079900 S0061400 S0061300 S0061200 S0070100 R0011400 R0018101-05 10697401-05 S0083900 10457001 82 83 84 84 84 84 84 85 85 85 85 85 86 87 FIREBOX COMPONENTS Insulation, Fiberglass (Sold by Ft.) Side Tile, 22 3/8" x 16 1/2" Front Tile, 18 5/8" x 9 1/8" Front Tile, 18 5/8" x 12 1/8" Front Tile, 18 5/8" x 16 1/8" Front Tile, 18 5/8" x 20 7/8" Front Tile, 18 5/8" x 25 7/8" Rear Tile, 22 15/16" x 9 1/8" Rear Tile, 22 15/16" x 12 1/8" Rear Tile, 22 15/16" x 16 5/8" Rear Tile, 22 15/16" x 20 7/8" Rear Tile, 22 15/16" x 25 7/8" Front and Rear Tile Cover Side Tile Cover All All 125 175 250 325 400 125 175 250 325 400 125-400 All T0002000 T0021400 T0021501 T0021502 T0021503 T0021504 T0021505 T0021601 T0021602 T0021603 T0021604 T0021605 10314901-05 10167300 88 89 90 91 92 JACKET COMPONENTS Door with Latch Jacket Assembly, Less Top Assembly Gap Closure, Inlet/Outlet Gap Closure, Return Insulation and Retainer 125-400 125-400 All All All R0097401-05 10447901-05 10448200 10448300 10462200 OPTIONAL COMPONENTS Non Combustible Base Pressure Relief Valve 3/4" NPT, 75 PSI Touch Up Spray Paint, Sandstone (Note 1) 125-400 10521701-05 All R0040400 All X0016000 15 16 17 18 19 20 21 22 23 24 25 26 26 26 27 28 29 30 31 32 33 34 35 36 37 38 38 39 39 40 41 42 43 ELECTRICAL SYSTEM Temperature Control Assembly Temperature Sensor Knob, Single Bar Thermostat Knob, Black "Temp-Lok" Stop Plate Bezel Wire Harness Assembly Retainer Bracket Retainer Bracket Screw "O" Ring, Temperature Control Bulb Pressure Switch & Siphon Loop Assembly Pressure Switch, 2 PSI Pressure Switch, 1 PSI Pressure Switch, 1-10 PSI Siphon Loop Assembly High-Limit Switch Assembly High-Limit Switch, 135* F High-Limit Switch, 150* F High-Limit Switch Retainer Clip High-Limit Switch Retainer Boot High-Limit Switch Cover High-Limit Switch Wire Harness Fusible Link Assembly Fusible Link Bracket Terminal Block Ignition Control Assembly, NAT Ignition Control Assembly, LPG Ignition Control, NAT Ignition Control, LPG Harness Assembly Transformer (115V-220V/24V) Ignition Control Panel In-Line Fuse Assembly All All All All All All All All All All All All All All All All All All All All All All All All All All All All All All All All All R0011700 R0011800 R0099900 R0010700 10583100 S0069800 10457800 10447300 F0009100 E0116400 R0097600 R0013200 R0011300 R0015500 R0057800 R0023200 R0022700 R0023000 10418400 S0098900 10418300 10419300 R0012200 10479900 R0097800 10457900 R0097900 R0011900 R0097100 R0059800 R0061100 10451200 10480000 44 45 46 47 48 49 50 51 52 52 53 53A VENT SYSTEM Top Enclosure Top Filler Rainshield, Front Rainshield, Rear Rainshield, Side Flue Collector Assembly Outdoor Vent Cap Indoor Drafthood Flue Transition Plate (Not Shown) Flue Transition Plate, "G" Version (Not Shown) Adapter Plate Clip 125-400 125-400 125-400 125-400 125-400 125-400 125-400 125-400 125-400 125-400 125-400 All R0097301-05 10535201-05 R0098001-05 R0098101-05 R0098201-05 10564801-05 10561501-05 10561401-05 10741001-05 10852501-05 10535301-05 10211000 MODELS WITH SERIAL NOS. "G" AND LATER (Not Shown) 89 Jacket Assembly, Less Top Assembly 125-400 R0316501-05 88 Door with Latch 125-400 R0313401-05 44 Top Enclosure 125-400 R0313201-05 49 Flue Collector 125-400 R0316401-05 46 Rainshield Kit 125-400 R0326101-05 83 Side Tile All T0026500 84,85 Front / Rear Tile 125-400 T0021501-05 82 Insulation, Fiberglass (Sold by Ft) All T0027100l 54 54 55 55 WATER SYSTEM Inlet/Outlet Header, 2" Inlet/Outlet Header, Bronze, 2" Return Header Return Header, Bronze All All All All R0056400 R0016800 R0058300 R0054600 Notes: 1. For altitudes 2,000 Ft above sea level, call factory for orifice size. 2. Serial No. F95PE1719 and above use P/N X0021100, Lt Beige. 3. See Appendix. 4. Two included in assembly. Heaters Key No Description /Jandy Products 1999 Products and Parts Catalog Heaters Page 36 MODEL EPH Hi-E Pool & Spa Heater Manufactured from 1991-1996 70 25 26 27 28 24 8 7 1 78 6 51 12 3 2 29 30 9 45 11 54 5 47 46 53 71 10 7 16 18 31 19 36 37 35 34 33 32 20 13 15 14 21 17 48 22 48 49 50 23 76 49 75 41 64 40 38 63 77 39 62 42 60 55 61 62 47 59 72 66 16 69 67 44 43 56 33 74 /Jandy Products 1999 Products and Parts Catalog Page 37 MODEL EPH Hi-E Pool & Spa Heater Description ORDER PART NO: Key No. Description ORDER PART NO: 1 2 3 4 5 6 7 8 8 9 10 11 12 13 14 15 16 GAS SYSTEM Combustion Fan Venturi Venturi O-Ring Combustion Fan Gasket Pressure Test Point Plug Gas Valve Gas Orifice Nipple Gas Orifice, NAT Gas Orifice, LPG Filter Assembly Filter Support Kit Air Filter Gas Valve Bracket View Port Igniter Assembly Igniter Gasket Bonding Lug R0204700 R0015700 R0205400 R0205500 R0204800 R0200100 R0205600 R0205700 R0205800 R0204500 R0206200 R0201800 R0210900 R0201500 R0016400 R0205300 E0092000 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 WATER SYSTEM Burner/Heat Exchanger Assembly Header Bolt and Washer Assembly Return Header, Bronze Return Header Gasket Inlet/Outlet Header Gasket Inlet/Outlet Header Pressure Relief Valve, 3/4" NPT, 75 PSI High Limit Bracket High Limit Harness High-Limit Switch Assembly High Limit Switch, 135°F High Limit Switch, 150°F Temperature Sensor Assembly Drain Cock/Plug Kit By-Pass Assembly By-Pass Disk By-Pass Spring, Green By-Pass Rod/Nut Assembly By-Pass Valve Gasket By-Pass Bolt and Washer Assembly By-Pass Valve Cap Flange Assembly Flange Bolt and Washer Assembly Flange, 2" Flange Sleeve, 2" R0204200 R0205900 R0202200 R0201200 R0201100 R0202600 R0040400 R0207800 R0208000 R0023200 R0022700 R0023000 R0208100 R0010500 R0208200 R0011500 R0202000 R0206100 R0011400 R0206000 10557400 R0055000 R0211200 10573500 S0078200 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 ELECTRICAL SYSTEM Temperature Control Assembly (Note 1) Knob/Temp-Lok Set Bezel Venturi Pressure Switch Tube, Venturi Pressure Switch Throat Tube, Venturi Pressure Switch Filter Pressure Switch Assembly Pressure Switch, 2 PSI Siphon Loop Assembly Pressure Switch Tubing Ignition Control Ignition Control Bracket Fusible Link Assembly 8-Pin Harness Assembly 3-Pin Harness Assembly Combustion Fan Harness Neutral Lug Junction Box, Bottom Junction Box, Top Transformer (120/24VAC) Terminal Strip Assembly Fuse Assembly Fuse, 1-1/4 Amp. R0211300 R0211400 R0209900 R0203300 R0202300 R0202500 R0200300 R0013200 R0208300 R0202400 R0202900 R0209100 R0012200 R0212300 R0212400 R0206700 E0106800 R0209500 R0209600 R0061100 R0209700 R0212600 R0012300 65 66 67 68 69 70 71 72 73 74 75 76 77 78 JACKET COMPONENTS Sight Glass Upper Front Panel Upper Front Panel Label Upper Left Side Panel Upper Right Side Panel Top Panel Rear Panel Lower Front Panel Lower Left Side Panel Lower Right Side Panel Base Assembly Vent Stack Assembly Vent Adapter Assembly Vent Termination* F0038700 R0205100 R0209800 R0210100 R0210500 R0210300 R0210400 R0210000 R0210200 R0210700 R0210800 R0203100 R0202800 10685600 *Required for Indoor Installations NOTE: 1. For Serial Numbers starting with “A” order Temp Control Replacement Kit R0307700. For more information: Telephone: Main: (415)382-8220 Order Fax: (800)526-3928 Customer Service: Ext. 245 Warranty/Service: Ext. 260 Literature Requests: Ext. 237 Pool Systems Address: 21 Pimentel Ct., Novato, CA 94949 Mailing Address: P.O. Box 6101, Novato, CA 94948-6101 Web Address: http://www.jandy.com/ International: 480 S. Service Rd. West, Oakville, Ontario, Canada L6K 2H4 (905)844-8233 voice (905)844-2635 fax Heaters Key No. /Jandy Products 1999 Products and Parts Catalog Heaters Page 38 ELEKTRA II Electric Spa/Hot Heaters — TE 60 and TE 115 Manufactured from 1985-1995 14 37 2 6 10 18 5 20 17 23 4 8 3 16 1 19 9 30 22 38 15 a12 7 29 21 13 28 27 35 24 28 25 26 31 34 33 32 36 Key No. PART NO: 1 Flange Gasket (Note 1) 2 Flange (Note 1) 3 Flange Sleeve (Note 1) 4 Tank Cover Gasket 5 Tank Cover 6 Cap Screw, Flange 7 Heater Housing 8 Contactor 10 Siphon Loop Tank Fitting 11 Temperature Control 12 "Temp-Lok" Stop Plate 13 Pressure Switch, 2 PSI 14 Siphon Loop 15 Cap Screw, Tank 16 High Limit Wire 17 High Limit Wire 18 Washer 19 High Limit Wire 20 High Limit Wire 21 Grommet 22 Front Panel Model ORDER Description No. All All All All All All All All All All All All All All All All All All All All All S0053100 10489400 S0028000 S0073700 10511100 F0016700 10511200 R0045300 P0019701 R0318800 10456700 R0013200 10512600 F0007500 E0087202 E0087201 F0041600 E0087302 E0087301 F0039300 10510600 Key Model ORDER No. Description No. PART NO: 23 Manual Reset Hi-Limit Switch All R0045200 24 Heating Element, 6 KW TE-60 E0085900 24 Heating Element,11.5 KW TE-115 E0086000 25 Temperature Control Bezel All S0072100 26 Temperature Control Logo All H0093800 27 Toggle Switch All 10512100 28 Indicator Light All 10511900 29 TEMP-LOK Set Screw All F0033300 30 Thermostat Knob All R0010700 31 Cap Screw, Bulb Retainer All F0007500 32 Sleeve, Temperature Control All 10444900 33 Tank All 10511000 34 Retainer, Temperature Sensor All 10447300 35 Logo “Elekra ll” All H0096100 36 “O” Ring All E0036300 37 Contactor Protector, Time Delay Relay (Note 2) All R0013500 38 Thermostat & Contactor Wire Harness Assembly All R0044900 Notes: 1. Items 1, 2 and 3 available as Assembly R0015100. 2. Original part obsolete (E0087600) This is a current available substitute with accessory items included. /Jandy Products 1999 Products and Parts Catalog Page 39 Revised Replacement Part Numbers Description New Part No. Old Part No. Description New Part No. WATER BARRIER, 6 A PRESS. SWITCH HOBBS #1 PRESS. SWITCH HOBBS #2 PRESS. SWITCH HOBBS #3 PRESS. SWITCH BARKSDALE CERAMIC INSULATOR ASSY. HIGH TENSION LEAD ASSY. OUT BAFFLE HX 125 OUT BAFFLE HX 250 OUT BAFFLE HX 325 OUT BAFFLE HX 400 OUT BAFFLE HX 325 OUT BAFFLE HX 400 HEAT EXCHANGER 125 (KIT) HEAT EXCHANGER 175 (KIT) HEAT EXCHANGER 250 (KIT) HEAT EXCHANGER 325 (KIT) HEAT EXCHANGER 400 (KIT) HEADER RETURN, MACH. STD. HEADER RETURN, MACHND ASME BURNER TRAY ASSY. MAIN BRNR / PLT ASSY REMOTE SWITCH ASSY BAFFLE HX MODEL 125 BAFFLE HX MODEL 175 BAFFLE HX MODEL 205 BAFFLE HX MODEL 325 BAFFLE HX MODEL 400 BAFFLE, 325 BAFFLE, 400 REPL WIRE HARN SET WIRE HARNESS REPL IGNITION CONT. WIRE HARN REPL WIRE HARNESS WIRE HARNESS, DM WIRE HARNESS WIRE HARNESS, DH WIRE HARNESS, DK PRESSURE SWITCH 1 PSI PRESSURE SWITCH 2 PSI TOGGLE SWITCH TG (KIT) PRESSURE SWITCH, 2 PSI TG SIDE PANEL HIGH LIMIT 275° DEGREES LIMIT SWITCH 120 F LIMIT SWITCH TEMP CONT ASSY EPC TEMPERATURE CONTROL ASSEMBLY GRATING WELD, SIDE PRESS SW/ SYP LP HOB PRESS SW/SYP LP TD SIPHON LOOP HDR, IN/OUT, MACH, 2” TEMP. CONTROL ASSY. EPM WELDMENT, HX BAFFLE KIT, CONV. EPG/EPM TUBE ASSY STD 125 TUBE ASSY STD 175 TUBE ASSY STD 250 10381600 R0011300 R0013200 R0013000 R0045400 R0011600 R0012100 10697401 10697403 10697404 10697405 10697404 10697405 R0018101 R0018102 R0018103 R0018104 R0018105 R0058300 R0058300 10578002 R0096000 R0058500 10697401 10697402 10697403 10697404 10697405 10697404 10697405 R0029400 R0058000 R0059800 R0019100 R0023900 R0023800 R0023600 R0023500 R0011300 R0013200 R0014400 R0014500 10518101 R0012800 R0014600 R0014700 R0058200 R0058200 10539601 10544300 R0097600 R0057800 R0056400 R0015600 10619503 R0013400 R0018101 R0018102 R0018103 10694404 10694405 10749200 10749402 10751100 10751400 10751800 10759401 10759402 10804400 120000-00-1 120001-00-1 120002-00-1 120003-00-1 120004-00-1 120007-00-1 A0063300 A0079200 B0002100 D0000500 D0000600 D0000700 D0000800 D0000900 D0002500 D0002600 D0002700 D0003200 D0003300 D0017800 E0017600 E0017800 E0033100 E0063900 E0072200 E0075900 E0077000 E0077100 E0077200 E0077201 E0080200 E0081600 E0086300 E0086400 E0086900 E0087000 E0087400 E0087600 E0094000 E0094001 E0094100 E0094500 E0095800 E0096100 E0096300 E0097100 E0097400 E0099400 E0099403 TUBE ASSY STD 325 TUBE ASSY STD 400 ROTARY PIEZO IGNITIOR ASSY MAIN BURNER / PILOT ASSY-LP IGNITION CONTROL ASSY TEMPERATURE CONTROL ASSY. PILOT, MAIN BURNER ASSY. LP PILOT/ BURNER ASSEMBLY PILOT/BURNER ASSEMBLY PUSH BUTTON PIEZO IGN. MOUNTING KIT, T1250 CHECK VALVE KIT, T1250 GENERATOR TUBE KIT, T1250 FUSE KIT, T1250 GENERATOR CELL KIT, T1250 CONDENSATE TRAP KIT PRESS. RELIEF VALVE 3/4” PUMP, 1HP 1800 RPM TEST KIT-NET, MANO VENT CAP ASSY. OUTDR. 125 VENT CAP ASSY. OUTDR. 175 VENT CAP ASSY. OUTDR. 250 VENT CAP ASSY. OUTDR. 325 VENT CAP ASSY. OUTDR. 400 DRAFTHOOD ASSY. INDR. 125 DRAFTHOOD, 6” JV125/160 DRAFTHOOD ASSY. INDR. 250 DRAFTHOOD ASSY. INDR. 325 DRAFTHOOD ASSY. INDR. 400 DRAFTHOOD ASSY. INDR. 175 SWITCH, HI-LIMIT (KIT) THERMOSTAT (KIT) HIGH LIMIT SWITCH HI-LIMIT 150°F HI-LIMIT 135°F CONTROLLER, IGNITION SWITCH, TOGGLE (KIT) LIMIT SWITCH 150°F KIT. PRESSURE SWITCH PRESSURE SWITCH LIGHT, INDICATOR TIME DELAY RELAY SWITCH HIGH LIMIT 150°F (TG) SWITCH HIGH LIMIT 120°F (TG) CONTACTOR, 2 POLE HIGH-LIMIT SWITCH 150°F PRESSURE SWITCH 1#-10# TIME DELAY RELAY (KIT) IGNITION CONTROLLER IGNITION CONTROLLER IGNITION CONTROLLER KNOB, THERMOSTAT (EA) TEMP SENSOR TEMP CONTROL, ELEC WIRE HARNESS REMOTE (KIT) TEMPERATURE CONTROL (KIT) TRANSFORMER 115V-220V / 24V FUSIBLE LINK ASSY. FUSIBLE LINK ASSY R0018104 R0018105 R0096800 R0099200 R0097900 R0099700 R0099200 R0099100 R0099200 R0096800 R0310400 R0310300 R0310200 R0310500 R0310100 R0310200 R0040400 A0093600 R0010400 10561501 10561502 10561503 10561504 10561505 10561401 10561408 10561403 10561404 10561405 10561402 R0012600 R0013300 R0012700 R0023000 R0022700 R0021800 R0094100 R0012700 R0045400 R0045400 R0046000 R0014800 R0014700 R0014600 R0045300 R0045200 R0015500 R0013500 R0011900 R0011900 R0011900 R0010700 R0011800 R0011700 R0058700 R0058200 R0061100 R0012200 R0012200 For more information: Telephone: Main: (415)382-8220 Order Fax: (800)526-3928 Customer Service: Ext. 245 Warranty/Service: Ext. 260 Literature Requests: Ext. 237 Pool Systems Address: 21 Pimentel Ct., Novato, CA 94949 Mailing Address: P.O. Box 6101, Novato, CA 94948-6101 Web Address: http://www.jandy.com/ International: 480 S. Service Rd. West, Oakville, Ontario, Canada L6K 2H4 (905)844-8233 voice (905)844-2635 fax Heaters Old Part No. 10397600 10408801 10408802 10408803 10408902 10418805 10449505 10450401 10450403 10450404 10450405 10450406 10450407 10451801 10451802 10451803 10451804 10451805 10452100 10452101 10454202 10458000 10461900 10476401 10476402 10476403 10476404 10476405 10476406 10476407 10479300 10479500 10479700 10481100 10481200 10481300 10481400 10481500 10492201 10492202 10498800 10515322 10518100 10523500 10533100 10533200 10539202 10539300 10539600 10544200 10544300 10545200 10591100 10594700 10619403 10632100 10694401 10694402 10694403 /Jandy Products 1999 Products and Parts Catalog Heaters Page 40 Old Part No. Description New Part No. E0099500 E0099600 E0099700 E0099800 E0099900 E01000000 E0100900 E0110400 E0110500 E0110600 E0111500 E0115700 E0116400 E0117401 E0117402 E0119400 E0127000 E0131200 E0131201 E0154900 F0028300 F0029600 F0031800 F0033900 F0051300 N0001900 N0002300 N0006000 P0058700 R0012400 R0014100 R0015200 R0015300 R0027000 R0027100 R0027200 R0027900 R0028000 R0029000 R0038300 R0038600 R0038700 R0046800 R0055100 R0056800 R0058600 S0005200 S0015200 S0015400 S0055300 S0056700 S0057700 S0058100 S0067300 S0068600 S0068800 S0069000 S0069100 S0069200 S0069700 S0070800 S0074100 S0075400 S0075900 S0076000 S0077900 S0079400 S0079500 S0084200 S0084300 FUSE, 11/4 A, (5PCS.) ELEMENT HEATING, 240V HI-LIMIT, 2-P, MAN R CONTACT, 2-POLE, 30A TEMP. CONTROL, SPA, W SWITCH, PRESSURE CONTROLLER, IGNITION MOD. TEMP. CONTROL, ELECT. (KIT) TEMPERATURE SENSOR KNOB IGNITION CONTROL 100% LO TEMP. CONTROL GASKET, TMP. SNS. BLB CONTROLLER, TEMP. CONTROLLER, TEMP RELAY, TIME DELAY (KIT) IGNITOR, ROTARY PIEZO SPRK SWITCH, PR. HOB5000 PRESS. SWITCH, HOBBS 5000 KNOB, EURO-ST L/S SET SCR BOLT, 2 1/2” BOLT, 2 1/2” BOLT, 2 1/2” BOLT, 3/8-16X1 BOLT, FLHD, 3/8 X 2.62 FUEL UNIT, 2-STAGE IGN TRANSF, FRANCE PRIMARY CONTROL R8 DRAINCOCK, BRASS 1/4 N FUSIBLE LINK (EA) GAS VALVE COMB N.. PRESSURE SWITCH - 1# PRESSURE SWITCH - 3# PILOT BURNER, N(KIT) PILOT BURNER, LP(KIT) PILOT GENERATOR PILOT GENERATOR N PILOT GENERATOR LP PILOT BURNER GEN.N (KIT) GAS VALVE COMB, I I D GAS VALVE (KIT) GAS VALVE N (KIT) GAS VALVE, COMBO I I D (KIT) FRONT HEADER 2”BRNZE (KIT) REPLACED BY R275 GAS VALVE REAR HEADER S052 (KIT) HEADER GASKET FLOW CONTROL GASKET CASTING HDER FLANGE 1.5” FRONT HEADER FRONT HEADER S577 (KIT) FRONT HEADER S581 (KIT) FRONT HEADER S673 (KIT) FRONT HEADER S686 (KIT) HDR RETURN CAST NON ASME FLOW CONTROL GASKET CASTG, RAW, FLOW CON FLOW CONTROL DISC WIRE CLAMP HEADER GASKETS F / 125 - 400 GASKET FLOW VALVE WIRE CLAMP CSTNG RET. HDER, BRONZ (KIT) CASTING IN / OUT HDR CASTING FLANGE 2” CASTING IN / OUT HEADER 2” FLOW CONTROL, DISC. EP CSTG RTRN HDR STD CSTG, IN / OUT, 2” STD R0012300 R0045100 R0045200 R0045300 R0045500 R0013200 R0021800 R0015600 R0011800 E0155400 R0097100 10623100 E0116400 R0011700 R0011700 R0013500 R0096800 E0131201 R0013200 R0010700 F0046100 F0046100 F0046100 F0041600 F0046100 R0140100 R0140200 R0140300 P0026800 R0012200 R0038200 R0011300 R0013000 R0027500 R0027600 R0028100 R0027500 R0027600 R0027500 R0039200 R0027800 R0027700 R0039200 R0016800 R0027500 R0038400 R0056700 S0070800 R0011400 10309200 R0055500 R0056200 R0056300 R0057200 R0058400 R0058300 R0011400 10452201 R0011500 S0083900 R0050800 R0011400 S0083900 R0054600 S0081700 10573500 R0056400 R0011500 10762900 10763000 Old Part No. S0098500 T0001900 V0045700 V0052000 V0053200 V0055600 V0055900 V0056500 V0056700 V0057300 V0057400 V0057500 V0059100 V0070500 V0070501 V0070600 V0070601 V0071200 V0072000 V0072200 V0072300 V0073500 V0073600 W0011500 W0011600 W0012500 W0014100 W0014200 W0030600 W0031300 W0033000 W0033100 W0033200 W0033300 W0036600 W0036700 W0036800 W0037400 W0037500 W0038300 W0038400 W0038401 W0038700 W0038800 W0039100 W0039101 N/A N/A N/A N/A Description FRONT HEADER R561 (KIT) FIBERGLASS CHOP, C GAS VALVE, GC NAT GAS VALVE, NAT GAS VALVE, GC LP GAS VALVE, HW N GAS VALVE, COMBO, LP GAS VALVE, COMBO IID GAS VALVE, IID GAS VALVE, COMBO NAT GAS VALVE, COMBO IID GAS VALVE, GC B57, L GAS VALVE, NAT GAS VALVE GAS VALVE, RS 3/4 NAT. GAS VALVE LP GAS VALVE, RS P GAS VALVE, COMB. N GAS VALVE, R7000 LP/IID VLV GAS RS 7000 NAT VLV GAS RS 7000 LP VALVE, 3/ 4X3/ 4, NAT. IID VALVE, LP, (IID), 1 /2X3/ 4 PILOT BURNER - NAT PILOT BURNER, LP PILOT GENERATOR CARTRIDGE REPLACED BY R275 PILOT BURNER/GEN.P (KIT) PILOT BURNER, NAT., .018 PILOT TUBE ASSY. 1/8” PILOT BURNER, TGT PILOT BURNER, LP, RS THERMOCOUPLE PILOT BURNER, TGS PILOT BURNER, N (KIT) PILOT BURNER, LP (KIT) REPLACED BY R281 PILOT BURNER FLAME SENSOR PILOT BURNER PLT-Q324-N-W SCRN PLT-Q324-N-WO SCRN PILOT BURNER / GEN.N (KIT) PILOT BURNER / GEN. LP (KIT) PLT-Q324-P-W SCRN PLT Q324 LP WO / SCR MANOMETER MULTIMETER TEMPERATURE RISE KIT TUBE CLEANING KIT, 5/8" New Part No. R0056100 T0026100 R0027700 R0038400 R0027800 V0049400 V0073700 R0039200 R0099400 V0058900 R0039200 V0059000 R0039200 R0027300 R0027300 R0027400 R0027400 R0036600 R0028200 R0096400 R0096900 R0099400 R0095900 R0027500 R0027600 R0025500 R0027500 R0027600 R0061600 R0037000 R0013700 R0013900 R0014000 R0013800 R0027500 R0027600 R0028100 W0038300 W0037500 W0038300 W0038402 W0038402 R0027500 R0027600 W0039102 W0039102 R0010400 R102 R0010800 R0010100 /Jandy Products 1999 Products and Parts Catalog Page 41 Appendix Vent Cap Kits 10561501-05 Drafthood Kits Includes the following items: 3 Clips, 1 Adapter Plate, and Installation Instructions and 3 Transition Plates. Transition rings Series I (10515501-05) no longer included in ventcap kits. Transition Plates Laars Lite™ (10861901-05) Series 2 with serial no. "G" Series 2 with serial no. "F" and prior 10561401-05 Heaters The drafthood and ventcap kits contain all of the items necessary for proper installation on Series 2 and Laars Lite™ heater models. /Jandy Products 1999 Products and Parts Catalog Page 42 Heaters APPENDIX, continued By-Pass Valve Springs For 1 1/2" Headers Power Venter Kits , Series 2 & Laars Lite By-Pass Valve Spring, White By-Pass Valve Spring, Red By-Pass Valve Spring, Blue By-Pass Valve Spring, Brown By-Pass Valve Spring, Orange Indoor Kit Indoor Kit Indoor Kit Indoor Kit Indoor Kit Outdoor Kit Outdoor Kit Outdoor Kit Outdoor Kit Outdoor Kit 125 175 250 325 400 S0061400 S0061300 S0061200 S0061100 S0061000 By-Pass Valve Springs For 2" Headers By-Pass Valve Spring, Purple By-Pass Valve Spring, White By-Pass Valve Spring, Red By-Pass Valve Spring, Blue By-Pass Valve Spring, Black 125 175 250 325 400 S0079900 S0061400 S0061300 S0061200 S0070100 125 175 250 325 400 L0052200 L0006300 L0006400 L0006500 L0006600 Manifolds - All Models Manifold Manifold Manifold Manifold Manifold Gas Orifices for High Altitudes Natural Gas Natural Gas Propane Gas 3,000 ft - 6,000 ft 6,000 ft - 10,000 ft 5,000 ft - 10,000 ft L0032600 L0050300 L0032800 10718701 10718702 10718703 10718704 10718705 Not Available 10760802 10760803 10760804 10760805 Spa Wizard Heater Remote Controls CSO1 Remote On/Off Control 10653301 CSO2 Remote On/Off Control 10655302 CSO3 Remote Thermostat Control, Millivolt N/A CSO4 Remote Thermostat Control, 24V N/A CSO5 Dual Remote Thermostat, Hi-E N/A Remote Wire Harness E0120000 ASME Exchangers (Complete)-All Models Heat Exchanger w/ Header, 125 Heat Exchanger w/ Header, 175 Heat Exchanger w/ Header, 250 Heat Exchanger w/ Header, 325 Heat Exchanger w/ Header, 400 10606506 10606507 10606508 10606509 10606510 Cupro-Nickle Exchangers (Complete)-All Models Qty Required By Pool Heater Type Orirfices Needed 125 5 pcs. 175 7 pcs. 250 10 pcs. 325 13 pcs. 400 16 pcs. Conversion Kits EPG Natural to Propane EPG Propane to Natural 125 175 250 325 400 125 175 250 325 400 R0016301 - 05 R0036101 - 05 Heat Exchanger, 125 Heat Exchanger, 175 Heat Exchanger, 250 Heat Exchanger, 325 Heat Exchanger, 400 Heat Exchanger, Saltwater, 125 Heat Exchanger, Saltwater, 175 Heat Exchanger, Saltwater, 250 Heat Exchanger, Saltwater, 325 Heat Exchanger, Saltwater, 400 R0095601 R0095602 R0095603 R0095604 R0095605 10591201 10591202 10591203 10591204 10591205 Temperature Controls The mechanical temperature control originally supplied with some millivolt heaters can be replaced by an electronic millivolt control. Use the original part number, R0058200, for the electronic control. The R0058200 contains all the necessary parts to convert the old temperature control to the electronic control. The new electronic control, R0058200, will work on the following models: EG, EPG, ESG, LLG The mechanical temperature control can be purchased with part number R0318800, and must be used on the following models: DM, DR, EC, EPC, TGT, TGS, DP, TE ( 6.0 and 11.5 )