Ford Power Stroke and Navistar HEUI Injectors DIPACO Parts
Transcription
Ford Power Stroke and Navistar HEUI Injectors DIPACO Parts
� � � �� � ������ �� � � � � � � DIPACO Parts Catalog For Ford Power Stroke and Navistar HEUI Injectors DIPACO DIESEL PARTS - USA 105 East Parr Blvd. Reno, NV 89512 USA Telephone: (775) 329-7511 ¢ Fax: (775) 329-9740 ¢ E-Mail: [email protected] ¢ Internet: www.dipaco.com August 1, 2004 Version1.1 1 POWER STROKE / HEUI INJECTORS Exploded Injector 37 � � � �� � ������ �� � � � � � � 36 35 34 33 32 26 25 24 28 23 16 15 14 27 22 9 13 21 12 11 PART 1 2 3 4 5 6 7 7 8 9 10 11 12 13 14 15 16 17 18 19 20 SEE GUIDE DPS0013 DPS0023 DPS0024 DPS0009 DPS0029 DPS0014 SEE GUIDE DPS0014 - 2 2 20 10 9 8 DESCRIPTION BODY NOZZLE ASSEMBLY TIP NEEDLE DOWEL SPACER SLEEVE LIFT SPACER SPRING POWER STROKE/T444E SPRING DT466E & I530E LIFT PIN DOWEL CHECK VALVE ASSEMBLY STOP CHECK PLATE CHECK BALL STOP PLATE PLUNGER & BARREL ASSEMBLY RETAINING SPRING BARREL CHECK BALL SPRING PLUNGER RETAINING WASHER RETAINING RING 19 18 7 6 17 5 4 REF 29 30 31 QTY REF PART 1 1 1 1 2 1 1 1 1 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 21 22 23 31 22 23 31 24 25 26 27 28 29 30 32 33 34 35 36 37 SEE GUIDE DPS0007 DPE7736 DPS0530 DPE7736 DPS0011 DPS0010 DPS0037 DPS0012 3 2 1 DESCRIPTION INTENSIFIER PISTON O-RING KIT PWR STROKE/T444E BODY O-RING INTENSIFIER PISTON O-RING POPPET VALVE ADPTR O-RING O-RING KIT DT466E/I530E BODY O-RING INTENSIFIER PISTON O-RING POPPET VALVE ADPTR O-RING PISTON & VALVE BODY POPPET VALVE POPPET SPRING SLEEVE POPPET SHIM CLAMP ADAPTER ASSEMBLY SCREW SOLENOID SPACER ARMATURE ADJUSTING SCREW SOLENOID SOLENOID SCREW Version 1.1 QTY 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 4 1 1 1 1 4 August 1, 2004 POWER STROKE / HEUI INJECTORS Other Parts � � � �� � ������ �� � � � � � � DPS0008 - External Seal Kit for Power Stroke and Navistar HEUI Injectors. DF4TZ-9A375-A - Sealing Washer for Lift Pump See DIPACO Product Information Bulletin FI-125. Backup ring, seals, and nozzle washer required for installing injector. See DIPACO Product Information Bulletin FI-98. DF6TZ-9C977-AN - Injection Pressure Regulator Repair Kit O-rings and jam nut needed to service the IPR unit. See DIPACO Product Information Bulletin FI-96. DPS0025 - External Seal Kit for Caterpillar 3126/ 3126B HEUI Injectors Backup ring, seals, and nozzle washer required for installing injector. See DIPACO Product Information Bulletin FI-117 DPS0028 - Injector Testing O-Ring Kit The three external o-rings needed to seal the injector when testing in a test stand. Not for use in an engine. See DIPACO Product Information Bulletin FI-119. All referenced DIPACO Product Information Bulletins can be found at www.dipaco.com. August 1, 2004 Version1.1 3 POWER STROKE / HEUI INJECTORS Application Guide - Power Stroke/T444E � � � �� � ������ �� � � � � � � NOTES FOR APPLICATION GUIDES Body Code: Marked on injector solenoid. ‘A’ code = Ford Power Stroke and Navistar T444E. ‘B’ code=Navistar DT466E and I530E. P&B Group: Shows DIPACO part number for a standard or PRIME (Pre-injection Metering) design. Nozzle Assembly: Shows DIPACO part number, the number of spray holes and recommended valve opening pressure. P&B GROUP NOZZLE ASSY SEAL KITS INTENSIFIER MODEL TYPE ORIFICES INTERNAL PISTON OD YEAR PLUNGER OD FORD INJECTOR VOP (PSI) EXTERNAL LENGTH F81Z9E527DRM DPE06000/31 DPE41007/31 DPS0007 DPS13051/31 Standard 7 Holes 16mm F4TZ9VE527AARM DPS0008 6.0mm 2675±125 32.2mm F7TZ9E527ARM Notes: 94-96 T444E Up to Engine serial number 460194, F-Series (CA) and E-Series (All). 94-98 F-Series (49 States). F81Z9E527BRM AB DPE06060/31 DPE41007/31 DPS0007 DPS13050/31 Prime 7 Holes 16mm DPS0008 6.0mm 2675±125 29.7mm Notes: 97-99 T444E Engine serial number 460195-843889, F-Series* (CA). 99 F-Series* (49 States). * Engines built prior to Dec. 7, 1998. AC DPE06001/31 DPE41007/31 DPS0007 DPS13052/31 Standard 7 Holes 16mm DPS0008 6.0mm 2675±125 29.7mm Notes: 94-96 T444E (High Output), 210HP (High Torque) and 230HP. BODY CODE AA AD Notes: 99-02 99-03 AE Notes: AF Notes: 99-02 02-03 F81Z9E527CRM DPE06061/31 DPE41007/31 DPS0007 DPS13056/31 Prime 7 Holes 16mm DPS0008 6.0mm 2675±125 29.1mm F-Series and E-Series (All) Engine built after Dec. 7, 1998. T444E Engine serial number 843990-up. One AE beginning 2002. DPE06061/31 DPE41007/31 DPS0007 DPS13053/31 F81Z9E527EARM Prime 7 Holes 16mm XC3Z9E527AARM DPS0008 6.0mm 2675±125 29.1mm F-Series* serial number 661496-896812. E-Series* serial number 661974-896812. T444E* Engine. *Number 8 Cylinder long lead injector. (All Years) DPE06060/31 DPE41007/31 DPS0007 DPS13058/31 Prime 7 Holes 16mm DPS0008 6.0mm 2675±125 29.7mm Number 8 Cylinder long lead injector. TYPICAL NOZZLE GROUP Left side of nozzle cut-a-way to view internal components. NAVISTAR NEW & RENEWED INJECTOR 1822800C95 1816187C3 1822801C98 & C99 1821836C3 1824582C94 1822803C1 1824583C97 1825125C1 1824455C94 1822890C1 1824456C96 1824472C1 1831551C1 1831550C1 1831487C92 & C93 1831489C1 1833639C1 1833643C1 1833641C1 TYPICAL PLUNGER AND BARREL ASSEMBLY Retaining Ring Retaining Washer Nozzle Tip Plunger Nozzle Needle Lift Spacer Nozzle Spring Lift Pin Spacer Sleeve 4 4 Spring Check Ball Retaining Spring Barrel Version 1.1 August 1, 2004 POWER STROKE / HEUI INJECTORS Application Guide DT466E/I530E � � � �� � ������ �� � � � � � � P&B GROUP NOZZLE ASSY SEAL KITS INTENSIFIER MODEL TYPE ORIFICES INTERNAL PISTON OD YEAR PLUNGER OD VOP (PSI) EXTERNAL LENGTH FORD INJECTOR DPE06001/31 DPE41025/31 DPS0007 DPS13052/31 Standard 5 Holes 16mm DPS0008 6.0mm 3700±125 29.7mm Notes: 95-97 DT466E, 230HP (High Torque) and 250 HP up to serial number 1084867. BODY CODE BA BB Notes: 95-97 DPE06001/31 DPE41015/31 DPS0007 DPS13052/31 Standard 5 Holes 16mm DPS0008 6.0mm 3700±125 29.7mm DT466E, 175 HP and 190HP up to serial number 1028710. 95-97 DPE06001/31 DPE41005/31 DPS0007 DPS13052/31 Standard 5 Holes 16mm DPS0008 6.0mm 3700±125 29.7mm DT466E, 175HP and 190HP up to serial number 1028710. 95-97 DPE07100/31 DPE41035/31 DPS0530 DPS13055/31 Standard 5 Holes 17.5mm DPS0008 7.1mm 3700±125 29.3mm I530E, 250HP, 275HP and 300HP up to serial number 1084028. 97-99 DPE06060/31 DPE41005/31 DPS0007 DPS13057/31 Prime 5 Holes 16mm DPS0008 6.0mm 3700±125 29.1mm DT466E, 175HP to 210HP serial number 1028711-1194038. 98-99 DPE07160/31 DPE41045/31 DPS0530 DPS13054/31 Prime 5 Holes 17.5mm DPS0008 7.1mm 3700±125 26.7mm I530E, 250HP to 320HP serial number 1084029-1134350. DPS13054/31 17.5mm 26.7mm 97-99 DPE07160/31 DPE41006/31 DPS0530 Prime 6 Holes DPS0008 7.1mm 3700±125 Discontinued. Replaced by body code BJ. DPS13054/31 17.5mm 26.7mm 99-UP DPE07160/31 DPE41016/31 DPS0530 Prime 6 Holes DPS0008 7.1mm 3700±125 DT466E, 250HP serial number 1125228-Up. BC Notes: BD Notes: BE Notes: BF Notes: BG Notes: BI Notes: BJ Notes: 99 BN Notes: DPS0530 DPS0008 00-UP DPE07160/31 DPE41026/31 Prime 6 Holes 7.1mm 3700±125 I530E serial number 1194039-Up. DPS0530 DPS0008 00-UP DPE07160/31 DPE41036/31 Prime 6 Holes 7.1mm 3700±125 DT466E Transit. BP Notes: DPE07160/31 DPE41006/31 DPS0530 DPS13054/31 Prime 6 Holes 17.5mm DPS0008 7.1mm 3700±125 26.7mm I530E, 250HP to 320HP serial number 1134351-1194038. August 1, 2004 Version1.1 DPS13054/31 17.5mm 26.7mm DPS13054/31 17.5mm 26.7mm NAVISTAR NEW & RENEWED INJECTOR 1823736C94 1819834C1 1824928C94 1824917C2 1824742C91 1824739C1 1824929C94 1824918C2 1824743C91 1824740C1 1824930C94 1824919C2 1824744C94 1824741C2 1824931C94 1824920C2 1829838C94 1829926C2 1829839C93 & C94 1829837C2 1830145C92 1830147C2 1830146C92 & C93 1830148C2 1830155C91 1830157C1 1830156C91 1830573C2 1830740C92 1830560C2 1830561C92 1830741C92 & C93 1830562C2 1830570C92 1830571C2 1830572C92 & C93 1830573C2 1830693C1 1830694C91 1830692C91 1830691C1 1836252C91 1836253C1 1836251C91 1836250C1 5 POWER STROKE / HEUI INJECTORS Tools DPE30300 - Center Seal Ring Installation Tool Tool for installing the external center seal ring on the injector. See DIPACO Product Information Bulletin FI-84 for more information. DPE30302 - Injector Tool Kit Tool kit for disassembling and assembly injectors. Also includes an adapter for pop testing nozzles. 6 6 � � � �� � ������ �� � � � � � � DPE30301 - Internal O-Ring Installation Tool Tool for installing internal injector o-rings. See DIPACO Product Information Bulletin FI-91 for more information. HI 2000 - Injector Test Stand Test stand for checking up to four injectors at one time. Can also test Caterpillar 3126/3126B HEUI injectors. Version 1.1 August 1, 2004 POWER STROKE / HEUI INJECTORS Parts Listing and Pricing � � � �� � ������ �� � � � � � � Pricing for nozzles, nozzle assemblies, and plunger and barrel assemblies is on page 8. INJECTOR PARTS Pricing below includes volume discounts. If the quantity of a part ordered is equal to or exceeds the Min Pkg Order quantities shown, you will receive the applicable discounted price for that item. MIN MIN MIN MIN EACH EACH EACH EACH PKG EACH PKG PKG PKG PKG PART NUMBER DESCRIPTION PRICE PRICE PRICE PRICE QTY PRICE ORDER ORDER ORDER ORDER DF4TZ-9A375-A GASKET-FUEL PUMP BANJO 2 0.49 10 .39 DF6TZ-9C977-AN IPR REPAIR KIT 1 10.32 25 8.26 DF8TZ-9229-AA USE DPS0008 0.00 DPE7736 O-RING 25 0.32 5 .29 10 .26 DPS0001 NOZZLE GASKET 50 0.16 5 .14 10 .13 DPS0007 INTERNAL O-RING KIT 1 1.02 25 .97 50 .92 75 .87 100 .82 DPS0007-100 INTERNAL O-RING KIT 1 80.10 5 64.08 DPS0008 EXTERNAL O-RING/SEAL KIT 1 6.57 25 6.24 50 5.91 75 5.58 100 5.26 DPS0008-100 EXTERNAL O-RING KIT 1 460.00 5 368.00 DPS0009 DOWEL PIN 50 0.12 5 .11 10 .10 DPS0010 ADJUSTING MACHINE SCREW 10 0.50 5 .45 10 .40 DPS0011 ADAPTER SCREW 10 0.44 5 .40 10 .35 DPS0012 SOLENOID SCREW 10 0.46 5 .41 10 .37 DPS0013 DOWEL PIN 100 0.07 10 .06 DPS0014 CHECK BALL 100 0.07 5 .06 DPS0023 POWER STROKE PRESSURE SPRING 10 2.75 5 2.48 10 2.20 DPS0024 PRESSURE SPRING DT466E-I530E 10 2.75 5 2.48 10 2.20 DPS0025 EXTERNAL INJECTOR SEAL KIT 1 8.00 5 7.60 10 7.20 15 6.80 20 6.40 DPS0025-25 EXT INJECTOR SEAL KIT (25) 1 160.00 5 128.00 DPS0028 INJ SEALING TEST KIT 1 1.40 25 1.33 50 1.26 75 1.19 100 1.12 DPS0028-100 INJ SEALING TEST KIT (100) 1 110.00 5 88.00 DPS0029 CHECK VALVE ASSEMBLY 1 35.45 5 33.68 10 31.91 15 30.13 20 28.36 DPS0037 SOLENOID 1 26.95 5 21.56 DPS0530 INTERNAL O RING KIT 1 1.60 5 1.52 10 1.44 15 1.36 20 1.28 DPS0530-25 INTERNAL O RING KIT 1 24.95 5 19.96 DPS13050/31 INTENSIFIER PISTON 1 13.95 5 13.25 10 12.56 15 11.86 20 11.16 DPS13051/31 INTENSIFIER PISTON 1 13.95 5 13.25 10 12.56 15 11.86 20 11.16 DPS13052/31 INTENSIFIER PISTON 1 13.95 5 13.25 10 12.56 15 11.86 20 11.16 DPS13053/31 INTENSIFIER PISTON 1 13.95 5 13.25 10 12.56 15 11.86 20 11.16 DPS13054/31 INTENSIFIER PISTON 1 13.95 5 13.25 10 12.56 15 11.86 20 11.16 DPS13055/31 INTENSIFIER PISTON 1 13.95 5 13.25 10 12.56 15 11.86 20 11.16 DPS13056/31 INTENSIFIER PISTON 1 13.95 5 13.25 10 12.56 15 11.86 20 11.16 DPS13057/31 INTENSIFIER PISTON 1 13.95 5 13.25 10 12.56 15 11.86 20 11.16 DPS13058/31 INTENSIFIER PISTON 1 13.95 5 13.25 10 12.56 15 11.86 20 11.16 TOOLS PART NUMBER DESCRIPTION PKG QTY EACH PRICE DPE30300 Center Seal Ring Installation Tool 1 DPE30301 Internal O-Ring Installation Tool 1 113.63 33.43 DPE30302 Tool Kit 1 600.29 HI2000 Test Stand 1 18,400.00 HI2000-1 Adapters for Caterpillar 3126/3126B 1 August 1, 2004 Version1.1 420.00 7 POWER STROKE / HEUI INJECTORS Parts Listing and Pricing � � � �� � ������ �� � � � � � � Pricing for injector parts and tools is on page 7. NOZZLE ASSEMBLIES AND PLUNGER AND BARREL ASSEMBLIES The part numbers listed below receive total volume discounts. Each part number will be priced based on the total number of the items purchased within this group. As an example, if you ordered 20 each of 5 different part numbers, each part number will be priced at the 100 price. Part numbers followed by * will have a $15 refundable core fee added to the appropriate price. MIN MIN MIN MIN EACH EACH EACH EACH PKG EACH PKG PKG PKG PKG PART NUMBER DESCRIPTION PRICE PRICE PRICE PRICE QTY PRICE ORDER ORDER ORDER ORDER DPE06000/31* PLUNGER AND BARREL 1 41.25 25 39.19 50 37.13 75 35.06 100 33.00 DPE06001/31* PLUNGER AND BARREL 1 41.25 25 39.19 50 37.13 75 35.06 100 33.00 DPE06060/31* PLUNGER AND BARREL 1 41.25 25 39.19 50 37.13 75 35.06 100 33.00 DPE06061/31* PLUNGER AND BARREL 1 41.25 25 39.19 50 37.13 75 35.06 100 33.00 DPE07100/31* PLUNGER AND BARREL 1 41.25 25 39.19 50 37.13 75 35.06 100 33.00 DPE07160/31* PLUNGER AND BARREL 1 41.25 25 39.19 50 37.13 75 35.06 100 33.00 DPE41005/31 NOZZLE ASSEMBLY 1 41.25 25 39.19 50 37.13 75 35.06 100 33.00 DPE41006/31 NOZZLE ASSEMBLY 1 41.25 25 39.19 50 37.13 75 35.06 100 33.00 DPE41007/31 NOZZLE ASSEMBLY 1 41.25 25 39.19 50 37.13 75 35.06 100 33.00 DPE41015/31 NOZZLE ASSEMBLY 1 41.25 25 39.19 50 37.13 75 35.06 100 33.00 DPE41016/31 NOZZLE ASSEMBLY 1 41.25 25 39.19 50 37.13 75 35.06 100 33.00 DPE41025/31 NOZZLE ASSEMBLY 1 41.25 25 39.19 50 37.13 75 35.06 100 33.00 DPE41026/31 NOZZLE ASSEMBLY 1 41.25 25 39.19 50 37.13 75 35.06 100 33.00 DPE41035/31 NOZZLE ASSEMBLY 1 41.25 25 39.19 50 37.13 75 35.06 100 33.00 DPE41036/31 NOZZLE ASSEMBLY 1 41.25 25 39.19 50 37.13 75 35.06 100 33.00 DPE41045/31 NOZZLE ASSEMBLY 1 41.25 25 39.19 50 37.13 75 35.06 100 33.00 NOZZLES - REBUILDER PACKS The part numbers listed below receive total volume discounts. Each part number will be priced based on the total number of the items purchased within this group. As an example, if you ordered 20 each of 5 different part numbers, each part number will be priced at the 100 price. MIN MIN MIN MIN PKG EACH EACH EACH EACH EACH PART NUMBER DESCRIPTION PKG PKG PKG PKG QTY PRICE PRICE PRICE PRICE PRICE ORDER ORDER ORDER ORDER DPE41005/31-RB NOZZLE - REBUILDERS PACK 50 31.45 1 31.45 2 26.95 DPE41006/31-RB NOZZLE - REBUILDERS PACK 50 31.45 1 31.45 2 26.95 DPE41007/31-RB NOZZLE - REBUILDERS PACK 50 31.45 1 31.45 2 26.95 DPE41015/31-RB NOZZLE - REBUILDERS PACK 50 31.45 1 31.45 2 26.95 DPE41016/31-RB NOZZLE - REBUILDERS PACK 50 31.45 1 31.45 2 26.95 DPE41025/31-RB NOZZLE - REBUILDERS PACK 50 31.45 1 31.45 2 26.95 DPE41026/31-RB NOZZLE - REBUILDERS PACK 50 31.45 1 31.45 2 26.95 DPE41035/31-RB NOZZLE - REBUILDERS PACK 50 31.45 1 31.45 2 26.95 DPE41036/31-RB NOZZLE - REBUILDERS PACK 50 31.45 1 31.45 2 26.95 DPE41045/31-RB NOZZLE - REBUILDERS PACK 50 31.45 1 31.45 2 26.95 8 8 Version 1.1 August 1, 2004 POWER STROKE / HEUI INJECTORS Notes � � � �� � ������ �� � � � � � � August 1, 2004 Version1.1 9 INFORMATION � � � �� � ������ �� � � � � � � An Employee Owned Company Address DIPACO, Inc. 105 East Parr Blvd. Reno, Nevada 89512 USA Phone: (775) 329-7511 Fax: (775) 329-9740 Toll Free Phone: (800) 648-4720 Toll Free Fax: (888) 320-7761 E-Mail: [email protected] Internet: www.dipaco.com W h a t w e o f f e r • • • • • • • • • • • • Providing quality diesel parts since 1948 Comprehensive warranty Competitive pricing Excellence in customer service Company representation before and after sales Multi-skilled staff Extended trading hours Toll free phone and fax ordering Full technical support Quality commitment Superior quality inventory Same day shipping Information Copyright DIPACO, Inc., 2004. No part of this publication may be reproduced in any form by any means without written permission. This catalog is for reference purposes only. DIPACO assumes no responsibility or liability for any errors or inaccuracies that may appear in this publication. All mention of OEM names and part numbers is for reference only. 1010 This catalog is in loose leaf form to allow for continuous updating as we add additional parts. For current parts availability, please consult our current price list or contact DIPACO or your DIPACO distributor. Version 1.1 August 1, 2004