LM200-0200-1 Rev h (10-2010) DCN0528
Transcription
LM200-0200-1 Rev h (10-2010) DCN0528
LM200-0200-1 Rev h (10-2010) DCN0528 1 TABLE OF CONTENTS 1. INTRODUCTION ....................................................................................................................................... 4 2. LM200 LASERMETER KEY FEATURES.................................................................................................. 5 3. LASER AND LASER SAFETY .................................................................................................................. 6 3.1 Lasers ..................................................................................................................................... 6 3.2 Labels and Label Placement .................................................................................................. 7 4. INSTALLATION .................................................................................................................................. 9 4.1 General Information ............................................................................................................... 9 4.2 Unpacking .............................................................................................................................. 9 4.3 Handling ................................................................................................................................. 9 4.4 Dusty Conditions .................................................................................................................... 9 4.5 Alignment ............................................................................................................................... 10 4.6 Environmental ........................................................................................................................ 10 4.7 ESD (Electro Static Discharge).............................................................................................. 10 4.8 Electrical Connections ........................................................................................................... 10 4.9 Grounding .............................................................................................................................. 12 4.10 Cables, Wiring and Routing ................................................................................................... 12 5. QUICK START GUIDE ....................................................................................................................... 12 6. LASER POINTER ................................................................................................................................ 12 7. MOUNTING......................................................................................................................................... 13 8. DIAGNOSTICS CHECKS ................................................................................................................... 16 9. MAINTENANCE .................................................................................................................................. 16 10. SERVICE ............................................................................................................................................ 16 11. COMMUNICATING WITH THE LM200 LASERMETER ..................................................................... 17 11.1 Hardware ............................................................................................................................... 17 11.2 Available User Settings .......................................................................................................... 17 11.2.1 Set Points .............................................................................................................................. 17 11.2.2 Test Functions ....................................................................................................................... 17 11.2.3 Instrument Settings ............................................................................................................... 18 11.2.4 Advanced Features ............................................................................................................... 18 12. SETTING UP A PC OR LAPTOP TO COMMUNICATE WITH THE LM200 LASERMETER ............. 18 12.1 Setting up HyperTerminal ...................................................................................................... 18 13. SETTING UP A PDA OR PALMPILOT TO COMMUNICATE WITH THE LM200 LASERMETER .... 19 13.1 Running PALM Online ........................................................................................................... 19 13.2 Creating the PALM Buttons ................................................................................................... 19 13.3 Setting up the PALM Terminal ............................................................................................... 20 13.4 Setting up PALM Communications ........................................................................................ 20 14. LM200 LASERMETER MENUS AND PROGRAM OPTIONS ............................................................ 21 14.1 Menu Structure for PC, Laptop or Palm ................................................................................. 21 14.2 Programming Menu Flow Chart ............................................................................................. 22 14.3 The Main User Menu ............................................................................................................. 22 14.4 The 4-20mA Settings Menu ................................................................................................... 23 14.5 The Relay Settings Menu ...................................................................................................... 24 14.6 The Instrument Settings Menu............................................................................................... 25 14.7 Program Parameters ............................................................................................................. 26 15. THE LASER CONFIGURATION DEVICE LCD2 ................................................................................ 27 16. TROUBLE SHOOTING ....................................................................................................................... 29 17. ACCESSORIES .................................................................................................................................. 30 17.1 Dust Tubes (TUB4S) ............................................................................................................. 31 17.2 LCD2 Configuration Device ................................................................................................... 31 18. CUSTOMER SUPPORT ..................................................................................................................... 32 18.1 K-TEK RMA Form .................................................................................................................. 33 18.2 K-TEK Solids Level RMA Form .............................................................................................. 34 19. WARRANTY........................................................................................................................................ 35 LM200-0200-1 Rev h (10-2010) DCN0528 2 LIST OF FIGURES Figure 1 Figure 2 Figure 3 Figure 4 Figure 5 Figure 6 Figure 7 Figure 8 Figure 9 Figure 10 Figure 11 Figure 12 Figure 13 Figure 14 Figure 15 Figure 16 Figure 17 Figure 18 Figure 19 Figure 20 Figure 21 Figure 22 Figure 23 Figure 24 Figure 25 Figure 26 Figure 27 Typical LM200 LASERMETER Applications .................................................................. 4 Mechanical Dimensions of the LM200 LASERMETER .................................................. 5 Mechanical Dimensions of the LM200 LASERMETER with Mounted Dust Tubes (TUB4S) .......................................................................................................................... 5 LM200, Class 3R, Laser Pointer Continuous Use Label ................................................ 7 LM200, Class 1M, Laser Pointer for Service Only .......................................................... 7 Manufacturing Identification Label .................................................................................. 8 Label Placement Diagram .............................................................................................. 8 Operating Temperature Limits ........................................................................................ 10 Terminal Compartment ................................................................................................... 10 Typical 24V DC Connection ........................................................................................... 11 Typical 100V or 220V AC Connection ........................................................................... 11 LM200 LASERMETER Mounting Template................................................................... 13 LM200 LASERMETER Mounting Template and ADJ4 Dimensions .............................. 14 Typical Mounting Options .............................................................................................. 14 Suggested Mounting Arrangement for Solid Materials .................................................. 15 Mounting Arrangements to Avoid for Solid Materials………………. .............................. 15 Suggested Mounting Arrangements for Opaque Liquids or Slurries ............................. 16 Mounting Arrangements to Avoid for Opaque Liquids or Slurries ................................. 16 Possible Communication Methods ................................................................................ 18 HyperTerminal Settings ................................................................................................. 19 PALM Buttons ................................................................................................................ 20 Normal Startup Screen .................................................................................................. 22 Menu Flow Chart ............................................................................................................ 23 The Main User Menu ..................................................................................................... 23 The 4-20mA Settings Menu ........................................................................................... 24 The Relay Settings Menu .............................................................................................. 25 The Instrument Settings Menu ....................................................................................... 26 STATEMENT Please read this manual carefully before working with the product. For personal and system safety and for optimum performance, make sure you thoroughly understand the contents before installing, using or maintaining this instrument. Use of controls or adjustment of performance of procedures other than those specified herein may result in hazardous radiation exposure LM200-0200-1 Rev h (10-2010) DCN0528 3 1. INTRODUCTION The LM200 LASERMETER is a laser-based distance measuring instrument used in process control systems. The on-board microprocessor calculates distance by multiplying the speed of light by the time it takes for a laser pulse to travel from the instrument to a target and back. The measuring laser uses invisible, infrared light. There is a second, visible aiming laser to help with the alignment of the measuring laser. The laser beams have very little divergence so that accurate targeting is easy even in silos or vessels that have internal structures. Easy measurement in silos with internal structure. A Easy measurement in silos with build-up. B Level silos and bins: ideal for plastic pellets, grain, coffee, dry bulk solids, opaque liquids and powders C Accurate, fast and long range positioning or anti-collision of moving machinery. D Figure 1 : Typical LM200 LASERMETER applications. LM200-0200-1 Rev h (10-2010) DCN0528 4 2. LM200 LASERMETER KEY FEATURES Narrow beam for direct targeting Visible aiming laser Long distance measuring capability Dust ignition proof housing Measurements are not affected by the angle or roughness of the surface being measured Rapid response to moving levels and positions Immunity to nearby objects Immunity to vessel shape Immunity to the material of construction of the vessel Ability to reject momentary obstacles User selectable program options Many advanced settings available Not affected by material dielectric LM200 LASERMETER shown with Dust Tubes (TUB4S) & cable glands Figure 2: Mechanical Dimensions of the LM200 LASERMETER 12 in. / 305 mm 10 in. / 254 mm Figure 3: Mechanical Dimensions of the LM200 LASERMETER with Mounted Dust TUB4S LM200-0200-1 Rev h (10-2010) DCN0528 5 3. Lasers and Laser Safety 3.1 Lasers LM200 LASERMETER uses the following resources: Infrared Laser: Infrared beam (905nm) used to measure distance Laser Pointer: Visible beam (wavelength 635nm) for aiming purpose Laser Safety According to IEC 60825-1, Ed 1.2, 2001-08, this product is designated as class 3R during all procedures of operation if ordered with pointer, for continuous use LM200 is designated as Class 1M during all procedures of operation if ordered with pointer for service use only. LM200 is designated as Class 1M during all procedures of operation if ordered without pointer. As per IEC60825-1, Ed 1.2, 2001-08, the following safety rules apply stated on the LM80 warning labels. For Class 3R Laser Products: LASER RADIATION AVOID DIRECT EYE EXPOSURE For Class 1M Laser Products: LASER RADIATION DO NOT VIEW DIRECTLY WITH OPTICAL INSTRUMENTS (BINOCULARS OR TELESCOPES) Infrared Laser: Wavelength Peak Power Pulse Duration Pulse Rep Frequency Pulse Energy Beam Diameter Divergence 905nm 45w 20ns 25khz 70nJ 50mm 6m rod Visible Laser (Laser Pointer) Wavelength Power Diameter Divergence 635nm <2mw CW 5mm <1.5m rod LM200-0200-1 Rev h (10-2010) DCN0528 6 3.2 Labels and Label Placement Figure 4: LM200, Class 3R, Laser Pointer Continuous Use Label Figure 5: LM200, Class 1M, Laser Pointer for Service only LM200-0200-1 Rev h (10-2010) DCN0528 7 Figure 6: Manufacturer Identification Label Figure 7: Label Placement Diagram LM200-0200-1 Rev h (10-2010) DCN0528 8 4. INSTALLATION 4.1 General information The LM200 LASERMETER is an optical, line of sight device that is used for non-contact distance measurement. There must be no obstacles directly in the beam path. The LM200 LASERMETER measures in engineering units (feet or meters) so there is no need for calibration prior to installation. The instrument can simply be aimed directly towards an object and it will measure the real physical distance from its face. Any special settings required by the user may be loaded into the device inside the work area or workshop prior to mounting the LM200 LASERMETER outside. 4.2 Unpacking The product is supplied in a cardboard container with internal shock absorbing packaging. Always transport the instrument in the packaging supplied to reduce the chance of damage. 4.3 Handling The product is designed to withstand many industrial environmental conditions. precautions will ensure reliable operation of the unit for extended periods of time. However, a few handling DO NOT DROP THE INSTRUMENT Remove dirt from glass window with a clean, damp cloth only. Avoid oily rags. Do not install or connect with the power on. Do not open the instrument compartment or expose the internal electronics to water or dirt. Ensure that the cable glands are tight after connecting the external cable. Ensure that the lid to the terminal compartment is tight after connections have been made. Do not point the instrument at the sun. Do not point laser or allow laser light to be directed or reflected toward other people. Do not open or modify the instrument. Store in a cool dry place. 4.4 Dusty Conditions In dusty conditions, it is recommended that a Dust Tube be installed (accessory TUB4S). The Dust Tubes (TUB4S) is a very simple and effective device, designed to prevent dust settling on the lens. The LM200 LASERMETER can be used in most dust-present applications by using the Dust Tube accessory. However, if the dust level is very high, then using the air purge on the Dust Tube is recommended. The Dust Tubes (TUB4S) are equipped with 2 purge port 1/8‖ FNPT. Air is blown into the dust tube to create air flow inside of the dust tube and in front of the lens. The 4X Mounting Holes recommended flow rate is 10ft³ / hr (1m³ / hr) the recommended air pressure is 3 psi to 5 psi. Using air purge is recommended in very dusty applications. Clean and dry Purge Port Pointer Hole CAUTION: Make sure the air purge is free of moisture content and oil. Oil or moisture deposits settled on the protective glass may affect the LM200 performance. LM200-0200-1 Rev h (10-2010) DCN0528 9 4.5 Alignment The LM200 LASERMETER is simple to install and align. It has a narrow and direct beam so there is no interference from nearby objects. The main consideration required when aligning the instrument is a clear line of sight. The LM200 LASERMETER will measure off a surface that is rough or is at an oblique angle to the beam. There is no need to align the instrument perpendicular to the material as it will not be affected by the cone up or down of the material. However, for liquid applications, mount the laser perpendicular as far as possible to the surface. 4.6 Environmental The LM200 LASERMETER should be installed in an area that is within the specified temperature range, taking into consideration the enclosure ratings and the materials of construction. When installed, the LM200 LASERMETER should be accessible for programming if necessary. NOTE: While the initial (cold start) accuracy of the LM200 LASERMETER is likely to be within specfication, a settling period of approximately 15 minutes may be required to allow the the electronic components to fully warm up and the internal temperature to stabilize. 150°F / 65°C -40°F / -40°C Figure 8: Operating Temperature Limits 4.7 ESD (Electro Static Discharge) The LM200 LASERMETER are manufactured to the highest quality standards. These instruments use electronic components that may be damaged by static electricity present in most work environments. Make sure all equipment is connected to good ground. Make sure all electrical connections are properly tight and none of them are partial or floating. 4.8 Electrical Connections Ground Screw (Green) Figure 9: Terminal Compartment LM200-0200-1 Rev h (10-2010) DCN0528 10 Ground Screw (Green) Figure 10: Typical 24V DC Connection Ground Screw (Green) Figure 11: Typical 110V or 220V AC Connection The equipment must be protected by a 15A fuse or a circuit breaker in the building installation. A circuit breaker or switch in the building installation, marked as the disconnect switch shall be in close proximity to the equipment and within easy reach of the OPERATOR. LM200-0200-1 Rev h (10-2010) DCN0528 11 4.9 Grounding It is recommended to use a AWG 16 or 1.5 mm² wire for ground connection. For best results, K-TEK recommends using a size 10 ground lug with a copper body terminal per ASTM B-152, a tin plating per MIL-T-10727, and a manufacturer AMP port No. 34112 or No. 34109. The ground wire terminated with the recommended ground lug must be connected to the designated terminal for this purpose. The ground screw is painted green, and its size is 832/32x14. Ground Screw (Green) 4.10 Cables, Wiring and Routing Always use shielded cables for power supply and signal. It is recommended to use a AWG14 or 2.5 mm² copper wire for AC input circuit. For a 4-20mA interface, use a twisted pair shielded cable 14—20 AWG. Do not install a LM200 LASERMETER or route the signal cables in close vicinity to high voltage electrical cables. The recommended torque on terminal clamping screws is 0.6Nm. All field wiring must have insulation suitable for at least 250V. 5 Quick Start Guide Setup Procedure 1. Connect up power and 4/20ma wires to the Laser transmitter. Refer to page 10 Electrical Connections 2. Switch power ON. 3. Establish communication with the LM200 unit. Refer to pages 17-18 depending on communication device used. 4. Set 4ma and 20ma set points. Refer to page 23 The 4-20ma Settings Menu. 5. Set Program (Program is Application Oriented Mode of Operation and it is set according to the application the unit is used for). Refer to page 26 Program Parameters. 6. Set Fail Safe Mode. Refer to page 24 Fail Safe. 7. In Main Menu start the instrument (if LCD2 is used for communication with LM200, simply press EXIT and instrument will start measurement). 6 Laser Pointer The LM200 Laser Transmitter is ordered with laser pointer, which can be used continuously or for service only. When used continuously, the pointer will always flash, indicating continuous measurement. When ordered with this option, the LM200 is designated as class 3R laser radiation device. When the pointer is used for service only, then it will be off while the laser instrument performs normal operation measurement. The pointer will be ON when the laser instrument stops performing measurements by software control( by hitting SPACEBAR on laptop computer keyboard or EXIT button on LCD2) and enters the Main Menu. At this stage, the instrument is accessible for all activities such as aiming check and set-up. LM200-0200-1 Rev h (10-2010) DCN0528 12 7. MOUNTING The LM200 LASERMETER produces a narrow, straight laser beam. It should be mounted facing directly towards the area to be measured with no obstacles directly in the beam path. When aiming over a long range or to a reflective target the built-in aiming laser is a useful alignment tool. Ensure that the visible aiming laser is in the center of the target at all operating distances. The LM200 LASERMETER has four mounting holes on the front face. The instrument can be bolted directly onto a flange or bracket. In applications where dust may be present (even in very small quantities) it is recommended that a ―dust tube‖ accessory such as the TUB4S be used. CAUTION: Avoid mounting the instrument close to a stream of material that may fall in front of it. Avoid aiming the instrument down long narrow pipes that have rough inner walls. Ensure that the instrument never points directly at or near the sun. Check the operation over the full range of conditions to be measured after installing. NOTE: The LM200 LASERMETER may receive stronger signals in subdued lighting and dark conditions than it does in direct sunlight. Figure 12: LM200 LASERMETER LM200-0200-1 Rev h (10-2010) DCN0528 13 Figure 13: LM200 LASERMETER Mounting Template and ADJ4 Dimensions FLGLM200 FLANGE OPTIONS MP4LM200 & MP6LM200 OPTIONS LM200 Rubber Gasket ADJ4 OPTION LM200 LM200 Rubber Gasket ADJ4 TUB4S Rubber Gasket FLANGE LOCK WASHERS Rubber Gasket MP4 MOUNTING PLATE OR MP6 MOUNTING PLATE TUB4S LOCK WASHERS LOCK WASHERS SCREWS M6 X 40mm LM200 Rubber Gasket TUB4S Rubber Gasket TUB4S OPTION SCREWS M6 X 35mm Rubber Gasket TUB4S LOCK WASHERS SCREWS M6 X 30mm SCREWS 4” FLANGE = M6 X 45mm 6” FLANGE = M6 X 60mm Figure 14 Typical Mounting Options LM200-0200-1 Rev h (10-2010) DCN0528 14 Figure 15: Suggested Mounting Arrangements for Solid Materials Figure 16: Mounting Arrangements to Avoid for Solid Materials LM200-0200-1 Rev h (10-2010) DCN0528 15 Figure 17: Suggested Mounting Arrangements for Opaque Liquids or Slurries Figure 18: Mounting Arrangements to Avoid for Opaque Liquids or Slurries LM200-0200-1 Rev h (10-2010) DCN0528 16 8. DIAGNOSTIC CHECKS After installation the LM200 LASERMETER should be checked and tested for correct wiring connections and correct operation. The example below is for the LCD2 but the same checks can be made on the PC, Laptop or Palm. Turn the power off. Remove the back lid from the LM200 LASERMETER. Connect the LCD2 configuration device to the programming port. Connect a multi-meter or loop tester between the OUT and RETURN lines of the 4-20mA loop. Connect indicators to the relays if these are to be used. Turn the power ON. After a few seconds the LCD2 will begin to display a distance reading. Press Exit. Scroll to the 4-20mA Test menu using the arrow up and arrow down keys. Press Enter to activate the test function. Force the 4-20mA to a test value using the arrow left and arrow right keys. Check that the reading on the 4-20mA indicator matches the test value displayed. Press Exit once the test is completed. Scroll to the Relay A Test or Relay B Test menu using the arrow up and arrow down keys. Press Enter to activate the test function. Force the relay to an ON or OFF state using the arrow left and arrow right keys. Check that the relay indicator matches the test condition displayed. Press Exit once the test is completed. Press Exit once more to restart the measuring process. Confirm that the LM200 LASERMETER and its connections are operating correctly by measuring a range of distances under all typical conditions. Turn the power off. Remove the LCD2 communications cable and replace the cover. Turn the power on. It is strongly recommended that correct operation at extremes of distance or other abnormal operating conditions be tested to ensure that unexpected results are avoided. 9. MAINTENANCE The LM200 LASERMETER is an optical electronic device with no moving parts. For this reason, no regular maintenance is required. When installed in a dusty environment, the LM200 LASERMETER must be equipped with dust tubes. This will ensure long-term reliability and performance. However, before installing the LM200 LASERMETER , it is recommended the user performs a visual check on the lens. If particles of dust are present on the lens, wipe the lens with a soft, lint free cloth. LM200 LASERMETER does not contain field replaceable parts and there is no scheduled maintenance required to keep this product in compliance. Always turn the power off before removing or inspecting the LM200 LASER METER. 10. Service The LM200 LASERMETER does not contain user serviceable parts and there is no service allowed by the customer. Service is only to be handled by authorized FACTORY TRAINED PERSONNEL. LM200-0200-1 Rev h (10-2010) DCN0528 17 11. COMMUNICATING WITH THE LM200 LASERMETER 11.1 Hardware Communication with the LM200 LASERMETER takes place via an RS-232 port located in the terminal compartment. A wide range of computers, PDAs and other devices will be able to connect directly to this port and establish a communication channel using a standard terminal emulation program. Settings for this program are detailed in later sections. For the PC / Laptop the RS-232 cable is supplied by K-TEK. For the PDA, the HotSync Serial Cable is supplied by K-TEK only if this option is ordered. No RS-232 cable is required for the LCD2. RS-232 Null Modem PC to LM200 Laptop to LM200 RS-232 Null Modem Palm to LM200 HotSync Serial Cable Connected to 110 / 220VAC or +24DC Power supply Connected to 110 / 220VAC or +24DC Power supply Connected to 110 / 220VAC or +24DC Power supply Connected to 110 / 220VAC or +24DC Power supply LCD2 to LM200 Figure 19: Possible Communication Methods Note: A null modem adapter will be needed for universal RS-232 cable (when communication cable is not supplied from K-TEK). 11.2 Available User Settings The LM200 LASERMETER has a number of configuration settings that can be changed via the programming port located in the terminal compartment. The Lasermeter Configuration Device accessory [LCD2], a handheld Palm or any personal computer or laptop with RS-232 serial port facilities [PC, Laptop, Palm] may be used to change these settings. The LCD2 has access to a limited number of settings options whilst a personal computer has full access to every available option. A brief description of the types of available functions is provided below. 11.2.1 Set Points The set points are distances that represent the end points for the 4-20mA output and switching points for the relays [LCD2, PC, Laptop, Palm]. A trim function is also available for the 4-20mA output that adjusts the output current to match a calibration device [PC, Laptop, Palm]. 11.2.2 Test Functions Each output can be driven to a known value using these functions. The field wiring and indication systems can be checked at the time of installation without having to physically measure a level or position [LCD2, PC, Laptop, Palm]. LM200-0200-1 Rev h (10-2010) DCN0528 18 11.2.3 Instrument Settings The LM200 LASERMETER can be set to display units of feet or meters for the set points and the running screen [LCD2, PC, Laptop, Palm]. There is a facility to move the measuring datum face from the flange (factory default) to some other point such as the end of the dust tube accessory [LCD2, PC, Laptop, Palm]. There are also five program options that alter the performance of the instrument to suit the requirements of the application [LCD2, PC, Laptop, Palm]. 11.2.4 Advanced Features Service agents may gain access to a wide range of password protected features. These settings allow each instrument to be customized and adjusted to suit special performance requirements [PC. Laptop]. Each of the user selectable programs can be customized individually by trained and authorized personnel. NOTE: The speed of response of the LM200 LASERMETER may change depending upon the program selected. 12. SETTING UP A PC OR LAPTOP TO COMMUNICATE WITH THE LM200 LASERMETER Programming (or setting) the LM200 LASERMETER through the RS-232 port of a PC or Laptop computer requires that a terminal emulation program such as HyperTerminal is run on the computer. This program is available as part of the Windows® package or many alternative programs are available on the Internet. A 12.1 Setting up HyperTerminal 1. Open HyperTerminal: Windows 98, 2000, Me, XP: Start => Programs => Accessories => Communications => HyperTerminal. Open the HyperTerminal program Windows 95: Start => Programs => Accessories => HyperTerminal. Open the HyperTerminal program 2. Cancel the dialog box to assign a new name and select File => Properties to open the New Connection Properties dialog box. See Figure 18-A. 3. Change the Connect Using Box to indicate which serial port (typically COM1 or COM2) will be used. 4. Click the Configure Box to open and insert the correct numbers as shown below and in Figure 18-B. Click OK to close the Configure Box and OK to close the Properties Box. Baud Rate: Data Bits: Parity: Flow Control: Stop Bits: B 19200 8 None None 1 5. Select File => Save As. Assign a name for the terminal configuration and save to the desktop. 6. Close the HyperTerminal and return to the desktop. 7. The HyperTerminal is now properly configured to run the terminal setting. 8. To start the HyperTerminal connection, double-click on the icon located on the desktop. LM200-0200-1 Rev h (10-2010) DCN0528 Figure 20: HyperTerminal Settings 19 13. SETTING UP A PDA OR PALMPILOT TO COMMUNICATE WITH THE LM200 LASERMETER Configuration of the LM200 LASERMETER can be performed with any Palm PDA or any PDA with Palm OS (Palm OS must be version 3.0 or greater). When supplied by K-TEK, the PDA is already configured with the required communication program (Online), loaded and equipped with the serial communication cable. For more information about the availability of current Palm™ models and communication software, contact K-TEK. 13.1 Running PALM Online Instructions are intuitive and designed with ease of use in mind: 1. Plug cable provided with Palm package into the RS-232 DB9 connector of the LM200 LASERMETER and the PDA connection. 2. Power on PDA. 3. Push the Applications Button. See Figure 20. 4. Select ―ONLINE‖. Applications Button Menu Button NOTE: Always use the supplied stylus when using the touch screen. Figure 21: PALM Buttons 13.2 Creating the PALM Buttons For first time use or if the batteries on the Palm become completely flat, the button definitions must be made as follows: 1. Select ―MENU‖ . 2. Select ―Buttons‖. The screen will look like this: < ^ \ V \ > \ \ 3. Change each of the items by using the ―abc‖ and ―123‖ soft buttons so that the screen looks like this: S \ + \+ - \- Enter space before the ( \ ) backslash symbol R \n LM200-0200-1 Rev h (10-2010) DCN0528 20 13.3 Setting up the PALM Terminal For first time use or if the batteries on the Palm become completely flat the communications parameters may have to be entered. There are two sections that must be configured - ―Terminal‖ and ―Communications‖. 1. 2. 3. 4. Push ―OK‖. Select ―MENU‖ button. Select ―TERMINAL‖. Change the highlighted items to read as shown below: Terminal: VT100 Tty Font: LARGE SMALL RETURN: CR LF CR&LF BACKSPACE: BS Delete √ Add LF (Incoming) √ Display follows cursor √ WrapOK CANCEL Around 5. 13.4 Select ―OK‖ Setting up PALM Communications 1. Select ―COMMUNICATIONS‖. Method: Port: Baud: DataBits: Parity: Stopbits: Serial UART 2 HotSync 9600 8 7 6 5 N E O 1 2 RTS/CTS OK √ XON/OFF This setting is applicable for PALM M130 or later model. For models, such as the Palm Zire71, this setting may not be available. To activate the port, tap the stylus pen on the second position from the bottom to the top line on the drop-in box. CANCEL 3. Select ―OK‖. 4. The PDA is now configured and will retain its configuration. LM200-0200-1 Rev h (10-2010) DCN0528 21 14. LM200 LASERMETER MENUS AND PROGRAM OPTIONS 14.1 Menu Structure for PC, Laptop or Palm After the Hyperterminal on the PC or Laptop has been correctly set up according to paragraph 9.1, the communication cable should be connected between the selected COM port (COM1 or COM2, etc) and the instrument. Switch on power to the instrument and the instrument will start running. The distance in selected units (feet or meters) and the output in mA will update on the screen in scrolling fashion. After displaying the software and firmware revisions the instrument goes through an initialization sequence. It will then print out distance and mA on a continuously scrolling screen. 4-20 mA Readout 4-20 mA readout is the numerical presentation of the mA value on the 4-20 mA interface for the corresponding distance Distance The displayed numbers represent the distance from the LM200 LASERMETER face (the flange surface) to the object at which the invisible beam is pointed. The distance is displayed in selectable units (feet or meters). Figure 22: Normal Startup Screen LM200-0200-1 Rev h (10-2010) DCN0528 22 14.2 Programming Menu Flow Chart 1.97m 18.27mA 1.97m 18.27mA 1.97m 18.27mA Press Space Bar to stop running and enter main menu. Press S to restart measuring Main User Settings Menu 1 X 2 X 3 X 4-20mA Settings Menu Relay Settings Menu Figure 23: Menu Flow Chart Instrument Settings Menu 14.3 The Main User Menu Sending a ―Space‖ character to the LM200 LASERMETER will stop the measuring operation and the instrument will enter the Main User Settings Menu. Sub-menus can be selecting by pressing the numeric keys indicated adjacent to the name of each menu. Sending an ―S‖ character restarts the measuring process. If no character is received for two minutes the instrument will auto-restart. The Main Menu is the main starting point for the set-up, performance optimization, diagnostic and access of different features on the LM200 LASERMETER. The Main Menu contains in its heading, important information such as: Figure 24: The main user menu Instrument Type - LM200: This indicates the range abilities of that particular unit. Serial Number - AC00002: Always use this number if you require an RMA. Software Revision - Rev 0.57: This is the current software revision loaded to the unit. The LM200 LASERMETER programming menues are designed to be intuitive, self-explanatory and easy to use. LM200-0200-1 Rev h (10-2010) DCN0528 23 14.4 The 4-20mA Settings Menu This menu is selected from the main menu by pressing the ―1‖ key. Items in this menu deal with the setting and testing of the 4-20mA output as well as the configuring of the fail-safe response to a lost signal. E[x]it [S]tart -------------------------------| 4-20mA Settings | | --------------| | 1:4mA setpoint = 10.00m | | 2:20mA setpoint = 1.00m | | 3:Fail-safe = Last | | 4:Safety time = 0.00sec | | 5:4-20mA test | | 6:4-20mA trim | -------------------------------Figure 25: The 4-20mA Settings Menu 1: 4mA Setting = 10.00m 2: 20mA Setting = 1.00m 3: Fail Safe The fail safe is LAST 4: Safety Time This option allows for the 4mA set-point to be changed to either polarity with the 4mA representing vessel full or vessel empty. Enter a value and press the ENTER key. This option allows for the 20mA set-point to be changed to either polarity with the 20mA representing vessel full or vessel empty. Enter a value and press the ENTER key. This option allows for a fail-safe condition in the event of a lost signal. It can be configured to either 3.60mA, 21.00mA or LAST (hold the last good reading). This option allows for a time delay in seconds before the fail-safe condition is entered. The safety time is 0.00sec 5: 4-20Ma Test 4-20mA test = 4.00 4-20mA test = 12.00 4-20mA test = 20.00 6: 4-20mA Trim Connect multi-meter Enter the 4mA reading Enter the 20mA reading Instrument recalibrates itself LM200-0200-1 Rev h (10-2010) DCN0528 This option allows the user to manually drive the output current to 4mA, 12mA or 20mA. This is a toggle option. By selecting the option number, the output is changed and the menu is re-drawn. This option allows for adjustment to the end points of the current output loop to match the indicated display value on the user’s meter or PLC. To restore the default setting, press the ―D‖ key. 24 14.5 The Relay Settings Menu This menu is selected from the main menu by pressing the ―2‖ key. Items in this menu deal with the setting and testing of the relay outputs. E[x]it [S]tart -------------------------------| Relay Settings | | -------------| | 1:Relay A open = 1.00m | | 2:Relay A closed = 2.00m | | 3:Relay A test | | 4:Relay B open = 4.00m | | 5:Relay B closed = 5.00m | | 6:Relay B test | -------------------------------Figure 26: The Relay Settings Menu 1: Relay A open = 1.00m 2: Relay A closed = 2.00m 3: Relay A test Not active 4: Relay B open = 4.00m 5: Relay B closed = 5.00m 6: Relay B test Not active LM200-0200-1 Rev h (10-2010) DCN0528 This option determines the distance at which relay A will open. This option determines the distance at which relay A will close. This option allows the user to manually drive the relay output to ON or OFF. This is a toggle option. By selecting the option number, the output is changed and the menu is re-drawn. This option determines the distance at which relay B will open. This option determines the distance at which relay B will close. This option allows the user to manually drive the relay output to ON or OFF. This is a toggle option. By selecting the option number, the output is changed and the menu is re-drawn. 25 14.6 The Instrument Settings Menu This menu is selected from the main menu by pressing the ―3‖ key. Items in this menu deal with the configuration of the LM200 LASERMETER. This menu also shows the internal temperature of the unit and the signal strength of the last reading taken. E[x]it [S]tart -------------------------------| Instrument Settings | | ------------------| | Internal temperature 36.7C | | Signal strength 100% | | | | 1:Program 0 = Standard | | 2:Units = meters | | 3:Datum trim = +0.00m | -------------------------------Figure 27: The Instrument Settings Menu 1: Program 0 = Standard 2. Units = meters Datum trim = 0.00m LM200-0200-1 Rev h (10-2010) DCN0528 This option can take on the value of 0-4. It allows for the selection of a program that suits a particular application. The program description is displayed adjacent to the program number. Full details of the program parameters are given in a later section. This option allows for the selection of measuring units in either feet or meters. This is a toggle option. By selecting the option number, the units are changed. This option allows the instrument datum to be adjusted by up to +1m or –1m. To change the value, enter the value that you want the instrument to read shorter or longer and press the ENTER key. To restore the default setting, press the D key. 26 14.7 Program Parameters The user can select one of five different program types from the instrument settings menu. Each program is individually configured to suit different types of applications. The configuration parameters can be accessed via a password protection feature. Parameter Program 0 Program 1 Program 2 Program 3 A: Program name Standard Light Dust Heavy Dust Position Program 4 Custom B: Fill rate 0.00m/min 1.20m/min 0.24m/min 0.00m/min custom C: Empty rate 0.00m/min 0.00m/min 0.00m/min 0.00m/min custom D: Pointer On at start On at start On at start On custom 0.00m 0.00 m 0.00m 0.00m custom F: Buffer 8 20 25 2 custom G: Keep 2 2 2 2 custom H: Environment Dust Dust Dust Normal custom I: Resolution High High High High custom J: Pause 0 sec 1 sec 2 sec 0 sec custom E: Range blank Typical applications for each program are: Program 0 = Standard Factory default selection Demonstration and commissioning Basic level control Program 1 = Light Dust Level control where some dust is present Program 2 = Heavy Dust Level control in tall vessels where moderate dust is present Program 3 = Position Positioning with a reflective target accessory (REFL) Program 4 = Custom Special applications or customer configuration NOTE: The advanced settings of the LM200 LASERMETER are configured to suit standard applications. The factory set default values may change from time to time. CAUTION: Only trained and authorized agents should change password-protected parameters. LM200-0200-1 Rev h (10-2010) DCN0528 27 15. THE LASER CONFIGURATION DEVICE LCD2 The LCD2 Configuration Device gives the user access to the settings outlined in the table on the following page. As soon as the LCD2 is plugged into the communication port it begins displaying the distance measured as well as the 4-20mA current output. Pressing the EXIT key stops the LM200 LASERMETER from running and provides access to a list of menu options. Each menu item is associated with a single parameter that can be changed. There are three types of parameters, each of which is changed in a slightly different way. Changing Numeric Values To scroll between the menus use the or keys. To edit the value within a menu or access a test function press the ENTER key. To select a digit to edit use the and keys. To edit a digit use the or keys. To save the new value and stop the editing mode press the ENTER key. To ignore the new value and stop the editing mode press the EXIT key. To restart the LM200 LASERMETER in normal measuring mode press the EXIT key. Activating a Test Function To scroll between the menus use the or keys. To access a test function press the ENTER key. To select between test states use the and keys. To stop the editing mode press the ENTER key or the EXIT key. To restart the LM200 LASERMETER in normal measuring mode press the EXIT key. Selecting from a List of Options To scroll between the menus use the or keys. To access an option press the ENTER key. To scroll between options use the and keys. To save the new option and stop the editing mode press the ENTER or the EXIT key. To restart the LM200 LASERMETER in normal measuring mode press the EXIT key. NOTE: Where a setting is changed from a list of options, the new value is always stored. There is no EXIT without saving. LM200-0200-1 Rev h (10-2010) DCN0528 28 Display Plug LCD2 into LM200 12.34 m 17.65mA 12.35 m 17.66mA EXIT Editing keys Description Cannot be edited Displays the distance and output in mA 4mA Setpoint 0020.00 m - select digit - change digit Distance associated with a 4mA output 20mA Setpoint 0001.00 m - select digit - change digit Distance associated with a 20mA output 4-20mA Test 12.00mA - select output Forces the output to a selected current value current Fail Safe Last - select mode Sets the response to a lost signal condition Safety Time 0000.00 sec - select digit - change digit Sets the response time to a lost signal Relay A Open 0001.00 m - select digit - change digit Distance associated with the opening of Relay A Relay A Closed 0002.00 m - select digit - change digit Distance associated with the closing of Relay A Relay A Test Open - select relay state Forces Relay A into a selected state Relay B Open 0004.00 m - select digit - change digit Distance associated with the opening of Relay B Relay B Closed 0005.00 m - select digit - change digit Distance associated with the closing of Relay B Relay B Test Open - select relay state Forces Relay B into a selected state Program Standard gram - select pro- Units meter - select units Datum 0000.00 m - select digit - change digit EXIT 12.34 m 17.65mA 12.35 m 17.66mA LM200-0200-1 Rev h (10-2010) DCN0528 Cannot be edited Sets the mode of operation from a list of preset options Sets the units of distances for all set points Applies an offset to all distance readings Restarts the LM200 29 16. TROUBLE SHOOTING SYMPTOM Unit Dead FAULT Not Correctly Connected CORRECTION Check Connections 24V DC +- 10% - Check Power Input Check the Polarity of the power connections Check 4-20mA Connection is Dedicated to the Laser Instrument and no other Instrument Incorrect 4-20 mA DC Output Check the Distance Readout Using the RS232 Serial Output into a PC, Palm or LCD2 Correct Reading on Serial Port but incorrect 4-20mA on PLC or SCADA Incorrect Scaling of PLC or Instrument Check that the 4 and 20mA DC Scales are the Same on the Instrument and the PLC Electric Interference from Closely Laid Power Supply Cables Re-route the Cable or Screen the Cable Incorrect Connection to PLC through Isolator Check Circuit Diagram on the Isolator Dirt or Obstruction on the Lenses Check that Lenses are Clean Dust or Obstruction in Application Check the Application: Can you see Surface? Check for the Correct Settings for Dusty Environment Incorrect Reading on Serial Port Unit is Erratic Laser Might Not Be Aiming at Target Check that Laser is aiming at the target all the way (pointer on target) Unit might not be aiming at target Check the instrument is aiming at the target all the way (pointer on target) Electric interface from closely laid power supply cables Re-route the cable or screen the cable Dust or obstruction in application Check the application: can you see surface? Check for correct settings for dusty environment Incorrectly Programmed LM200-0200-1 Rev h (10-2010) DCN0528 Check that output is as smooth as possible. Try alternate programs in Instrument Setting mode 30 17. ACCESSORIES Accessory Order Codes REQUIRED MOUNTING ACCESSORIES Select only one; TUB4S Standard 316SS Dust Tubes with (2) built-in purge ports (1/8‖ FNPT). See DIMENSIONS. MP4LM200 304 Stainless Steel Mounting plate with 4‖ 150# ANSI and DIN100PN10 pattern and integral dust tube (not pressure rated) MP6LM200 304 Stainless Steel Mounting plate with 6‖ 150# ANSI and 150 PN10 bolt pattern and integral dust tube (not pressure rated) ANSI DIN ANSI/DIN Flanges are supplied with Standard Dust Tube TUB4S FLGLM200S44 4‖ 150# 304SS RF Flange FLGLM200S4DN100 DIN 100 PN10 304SS RF Flange FLGLM200S46 6‖ 150# 304SS RF Flange FLGLM200S4DN150 DIN150 PN10 304SS RF Flange FLGLM200XXXX Consult factory for availability For any custom option requiring a different material, flange size, and/or mounting configuration. AVAILABLE OPTIONAL ITEMS: LCD2 Laser Communication Device for programming and demo purposes Note: Programming also can be implemented with Desktop PC, Laptop and PDA ADJ4 Adjustable Mounting bracket for flexible aiming REFL Reflector 36‖ X 36‖ / 1m X 1m—for positioning applications 17.1 Dust Tubes (TUB4S) The dust tube is a very simple and effective device designed to prevent dust from settling on the laser lens. The LM200 LASERMETER will adapt to most dust-present applications by successfully using the dust tube. However, if the dust level is very high, K-TEK recommends using the air purge. 17.2 LCD2 Configuration Device This accessory can be used to enter settings and perform interface testing . Advanced features such as program parameters cannot must be accessed from a PC, Laptop or PDA. LM200-0200-1 Rev h (10-2010) DCN0528 31 18. CUSTOMER SUPPORT 6100 West by Northwest #140 Houston, TX 77040 USA Tel: +(1) 713.462.7665 Toll Free 800.245.7056 Fax: +(1) 713.462.7684 Email: [email protected] Website: kteksolidslevel.com 18321 Swamp Road Prairieville, LA 70769 USA Tel: +(1) 225.673.6100 Fax: +(1) 225.673.2525 Email: [email protected] Website: ktekcorp.com Tel: +27.82.327.4555 Fax: +27.86.697.6101 E-mail: [email protected] Web: ktekcorp.co.za Postal address: Suite No 189 X10010 Edenvale 1610 South Africa Physical address: 28 Angus Crescent Longmeadow Business Estate Ext 5 1609 South Africa Reg. number: 1998/002039/0 LM200-0200-1 Rev h (10-2010) DCN0528 32 18.1 K-TEK RMA FORM K-TEK 18321 Swamp Road Prairieville, LA 70769 Phone: +1 (225) 673-6100 Fax: +1 (225) 673-2525 Email: [email protected] Toll Free: (800) 735-5835 *** IMPORTANT CUSTOMER NOTICE: PLEASE READ PRIOR TO RETURNING PRODUCTS TO K-TEK*** Be sure to include the Return Authorization (RA) number on the shipping label or package to the attention: Customer Service. A copy of this document should also be included with the packing list. K-TEK wants to maintain a safe work environment for its employees. In the event, the returned product or material has been in contact with a potentially hazardous chemical, per federal regulations, the customer must provide evidence of decontamination and the related chemical composition and characteristics. In order to expedite your return, please include the applicable Material Safety Data Sheets (MSDS) and decontamination tags by affixing these documents in close proximity to the shipment label for identification purposes. (January 18, 2006) Return Authorization Form Customer: Date: Contact Name: Product: Contact Email: Serial No: Contact Phone: Job No: Contact Fax: Service Rep: Completed by Customer Reason Problem Found: None Action: None Requested: Is expedited return shipping requested? Yes If yes, please provide a purchase order or your shipper’s account number (ex. FedEx or UPS). K-TEK pays return transport via standard ground shipments only. □ If purchase order is issued, a copy of purchase order must be included with return documentation. Is K-TEK authorized to repair items determined to be non-warranty? Yes Account #: If yes, a copy of purchase order must be included with return documentation. □ Customer PO: Date: □ Has product been in contact with any potentially hazardous chemical? Yes If yes, documentation product and forward MSDS to K-TEK, “ATTN: Customer Service” Return Repaired Product to Address Shipping Address: Billing Address: Ship Via: LM200-0200-1 Rev h (10-2010) DCN0528 33 18.2 K-TEK SOLIDS LEVEL RMA FORM K-TEK Solids Level 6100 West by Northwest #140 Houston, TX 77040 USA Phone: +(1) 713.462.7665 Fax: +(1) 713.462.7684 Email: [email protected] *** IMPORTANT CUSTOMER NOTICE: PLEASE READ PRIOR TO RETURNING PRODUCTS TO K-TEK*** Be sure to include the Return Authorization (RA) number on the shipping label or package to the attention: Customer Service. A copy of this document should also be included with the packing list. K-TEK Solids Level wants to maintain a safe work environment for its employees. In the event, the returned product or material has been in contact with a potentially hazardous chemical, per federal regulations, the customer must provide evidence of decontamination and the related chemical composition and characteristics. In order to expedite your return, please include the applicable Material Safety Data Sheets (MSDS) and decontamination tags by affixing these documents in close proximity to the shipment label for identification purposes. (January 18, 2006) Return Authorization Form Customer: Date: Contact Name: Product: Contact Email: Serial No: Contact Phone: Job No: Contact Fax: Service Rep: Completed by Customer Reason Problem Found: None Action: None Requested: Is expedited return shipping requested? Yes If yes, please provide a purchase order or your shipper’s account number Account #: (ex. FedEx or UPS). K-TEK Solids Level pays return transport via standard ground shipments only. If purchase order is issued, a copy of purchase order must be included with return documentation. Is K-TEK Solids Level authorized to repair items determined to be non-warranty? Yes If yes, a copy of purchase order must be included with return documentation. □ □ Customer PO: Date: □ Has product been in contact with any potentially hazardous chemical? Yes If yes, documentation product and forward MSDS to K-TEK Solids Level, “ATTN: Customer Service” Return Repaired Product to Address Shipping Address: Billing Address: Ship Via: LM200-0200-1 Rev h (10-2010) DCN0528 34 19. WARRANTY 5 YEAR WARRANTY FOR: KM26 Magnetic Liquid Level Gauges; MagWave Dual Chamber System; LS Series Mechanical Level Switches (LS500, LS550, LS600, LS700, LS800 & LS900); EC External Chambers, STW Stilling Wells and ST95 Seal Pots. 3 YEAR WARRANTY FOR: KCAP300 & KCAP400 capacitance switches. BETA Pressure and Temperature Switches have a limited factory guarantee, excluding wetted parts & consumables. 2 YEAR WARRANTY FOR: AT100, AT100S and AT200 series transmitters; RS80 and RS85 liquid vibrating fork switches; RLT100 and RLT200 reed switch level transmitters; TX, TS, TQ, IX and IM thermal dispersion switches; IR10 and PP10 External Relays; MT2000, MT5000, MT5100 and MT5200 radar level transmitters; RI100 Repeat Indicators; KP paddle switches; A02, A75 & A77 RF capacitance level switches and A38 RF capacitance level transmitters; Buoyancy Level Switches (MS50, MS10, MS8D & MS8F); Magnetic Level Switches (MS30, MS40, MS41, PS35 & PS45). 1 YEAR WARRANTY FOR: KM50 gauging device; AT500 and AT600 series transmitters; LaserMeter and SureShot series laser transmitters; LPM200 digital indicator; DPM100 digital indicators; APM100 analog indicators; KVIEW series digital indicators and controllers; SF50 and SF60 vibrating fork switches, KB Electro-Mechanical Continuous Measuring Devices, KSONIK ultrasonic level switches, transmitters & transducers, ChuteMaster Microwave Transmitter / Receiver and TiltMaster Switches. SPECIAL WARRANTY CONSIDERATIONS: K-TEK does not honor OEM warranties for items not manufactured by K-TEK (i.e. Palm Pilots). These claims should be handled directly with the OEM. K-TEK will repair or replace, at K-TEK’s election, defective items which are returned to K-TEK by the original purchaser within the period specified above from the shipment date of the item and which is found, upon examination by K-TEK, to its satisfaction, to contain defects in materials or workmanship which arose only under normal use and service and which were not the result of either alterations, misuse, abuse, improper or inadequate adjustments, applications or servicing of the product. K-TEK’s warranty does not include onsite repair or services. Field service rates can be supplied on request. If a product is believed to be defective, the original purchaser shall notify K-TEK and request a Returned Material Authorization before returning the material to K-TEK, with transportation prepaid by the purchaser. (To expedite all returns/repairs from outside of the United States, consult K-TEK’s customer service team ([email protected]) to determine an optimal solution for shipping method and turnaround time.) The product, with repaired or replaced parts, shall be returned to the purchaser at any point in the world with transportation prepaid by K-TEK for best-way transportation only. K-TEK is not responsible for expedited shipping charges. If the product is shipped to K-TEK freight collect, then it will be returned to the customer freight collect. If inspection by K-TEK does not disclose any defects in material or workmanship, K-TEK’s normal charges for repair and shipment shall apply (minimum 250.00 USD). The materials of construction for all K-TEK products are clearly specified and it is the responsibility of the purchaser to determine the compatibility of the materials for the application. THE FOREGOING WARRANTY IS K-TEK'S SOLE WARRANTY AND ALL OTHER WARRANTIES EXPRESSED, IMPLIED, OR STATUTORY, INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OF FITNESS FOR A PARTICULAR PURPOSE, ARE EXCLUDED AND NEGATED TO THE MAXIMUM EXTENT PERMITTED BY LAW. NO PERSON OR REPRESENTATIVE IS AUTHORIZED TO EXTEND ANY OTHER WARRANTY OR CREATE FOR K-TEK ANY OTHER LIABILITY IN CONNECTION WITH THE SALE OF K-TEK’S PRODUCTS. THE REMEDIES SET FORTH IN THIS WARRANTY ARE EXCLUSIVE OF ALL OTHER REMEDIES AGAINST K-TEK. K-TEK SHALL NOT BE LIABLE FOR ANY CONSEQUENTIAL, INCIDENTAL, OR SPECIAL DAMAGES OF ANY KIND. K-TEK’S SOLE OBLIGATION SHALL BE TO REPAIR OR REPLACE PARTS (FOUND TO BE DEFECTIVE IN MATERIALS OR WORKMANSHIP) WHICH ARE RETURNED BY THE PURCHASER TO K-TEK. LM200-0200-1 Rev h (10-2010) DCN0528 35 LM200-0200-1 Rev h (10-2010) DCN0528 36