CAESAR II: Calculating Modes of Vibration
Transcription
CAESAR II: Calculating Modes of Vibration
5/26/2011 CAESAR II: Calculating Modes of Vibration A Quick Overview 26 May 2011 Presented by David Diehl Quick Agenda Modal Extraction, a brief introduction Dynamic Input Review Results Review Model Adjustments Use as Acceptance Criteria Close 1 5/26/2011 INTRODUCTION Modal Extraction / Eigen Solution Modal Extraction / Eigen Solution – the “Start of It All” M &x& + C x& + Kx = F ( t ) ω is the angular frequency (radians/second) of this free oscillation There is a matching “shape” to this oscillation There is no magnitude to this shape This is important: Think of a mode of vibration (the ω & mode shape pair) as a single degree of freedom system let C =0 F (t ) be harmonic so x = A sin ω t &x& = − ω 2 A sin ω t = − ω 2 x − ω 2 Mx + Kx = F ( t ) let F (t ) = 0 (K − Mω 2 )x = 0 so x =0 or K − Mω 2 = 0 ω = K M 2 5/26/2011 Examples of Modes of Vibration Two examples of a One Degree of Freedom (DOF) System A two DOF System Mode 1 Mode 2 An n DOF System Mode 1 Mode 2 Mode 3 Mode 4 … Mode n These are NOT circumferential modes We are following nodal displacement – distortion of the pipe centerline The pipe also has modes of vibration associated with shell distortion: :From Piping Vibration Analysis by J.C. Wachel, Scott J. Morton and Kenneth E. Atkins of Engineering Dynamics, Incorporated San Antonio, TX A Tutorial from the Proceedings of 19th Turbomachinery Symposium Copyright 1990 CAESAR II does NOT calculate these circumferential or axial modes 3 5/26/2011 DYNAMIC INPUT REVIEW Controlling the Analysis Starting the Dynamic Input Processor 4 5/26/2011 Starting the Dynamic Input Processor Starting the Dynamic Input Processor 5 5/26/2011 General Comments on Data Entry Add a new line below current Delete selected line(s) Save, Error Check Check, Run Comment (do not process) Modifying Mass 6 5/26/2011 Modifying Mass X, Y, Z or ALL The affected Or a range or Node number of Nodes RX, RY, RZ or RALL The A signed zero magnitude is eliminates li i t the th summed with mass. the calculated mass. Calculated Mass: Node Node Node Adding Snubbers Remember, damping was eliminated from the equation of motion (C=0). Point damping is simulated with a stiff spring. Mechanical Hydraulic 7 5/26/2011 Control Parameters Def=Default; this is a button Entry cell (use F1 for help) Nonlinear Considerations Our equation of motion insists on a linear system – that is, the stiffness, K, is constant. ( K − M ω 2 ) x = 0 But our static model allows nonlinear conditions. The dynamic model must “linearize” those nonlinear conditions. In many cases, the operating state of nonlinear boundary conditions can serve as the linear state for the dynamic evaluation. An example will help… 8 5/26/2011 Nonlinear Considerations (Liftoff) : Cold Position A +Y (resting) restraint Nonlinear Considerations (Liftoff) : (Static) Operating Position 1 Liftoff Dynamic Model (no restraint) 9 5/26/2011 Nonlinear Considerations (Liftoff) : (Static) Operating Position 2 No liftoff Dynamic Model (double-acting Y) Nonlinear Considerations (Friction) Y X : (Static) Operating Position Friction defined; Normal Load = N Dynamic Model K X Z K K=Stiffness Factor for Friction*μ*N 10 5/26/2011 Stiffness Factor for Friction This “Stiffness Factor for Friction” is not a physical parameter; it is a modeling tool. Larger g normal loads ((N)) will p produce g greater restraint This is NOT a 0 or 1! I use 1000 but values as low as 200 produce similar results for the models I run. This value will knock out frequencies associated with frictionless surfaces. ASCE 7-10 para. 15.5.2.1: "Friction resulting from gravity loads shall not be considered to provide resistance to seismic forces“ (But we’re we re not running a seismic analysis here here.)) Use it as a tuning parameter in forensic engineering. How right is it? Control Parameters (nonlinear issues) 11 5/26/2011 Stopping the eigensolver A system with n degrees of freedom will have n modes of vibration. Are all mode important? – No, N nott for f our purposes. – The lower (frequency) modes contribute the greatest structural response of the system. CAESAR II extracts modes starting with the lowest mode (lowest frequency). Piping modes of vibration above 33 Hertz do not show resonant response to seismic motion. This is the default CAESAR II cutoff frequency. Piping modes of higher frequency (100+ Hz) may play a role in fast-acting events such as fluid hammer. Piping modes at lower frequencies respond to many “environmental” harmonic loads (equipment vibration, acoustic vibration & pulsation). Stopping the eigensolver Two parameters are checked to stop the eigensolution: – A maximum frequency. – The total count of calculated modes (count = 0 ignores this check) First limit reached stops the solution. Frequency cutoff is typically used alone. 12 5/26/2011 Control Parameters (to stop the eigensolution) Lumped Mass versus Consistent Mass For many years CAESAR II (like most analysis tools) ignored rotational inertia and off-diagonal mass terms. This is what we call “lumped p mass”. Today’s bigger and faster PCs can handle the fully-developed, complete mass matrix. This is the “consistent” mass approach. Consistent mass will more accurately determine the frequencies of natural vibration without adding more nodes (mass points) to the static model. BUT… more mass points may still be required to establish a proper mode shape in the frequency/mode shape pair. 13 5/26/2011 Lumped Mass versus Consistent Mass Lumped mass matrix Consistent mass matrix Control Parameters (mass model) 14 5/26/2011 Confirming the calculation The Sturm sequence check is a back check on the calculated frequencies View the eigensolver as a search routine that finds system natural frequencies from lowest to highest. g At times these frequencies may be “discovered” out of sequence. The Sturm sequence check as a separate calculation of the total number of modes below the last frequency produced. If this count doesn’t match the eigensolver total, the program will state that the check has failed. A cheap (time-wise) insurance that no mode is missing. Not so much a problem with today’s PCs Control Parameters (confirming the modal solution) 15 5/26/2011 RESULTS REVIEW What Does It All Mean? The Output Menu No Load 16 5/26/2011 Results – Frequency Report f ω t cycles perradians secondper second seconds per cycle Results – Mode Shapes Mode shapes (mass & unity normalized) – Modes Mass Normalized – the tendency of that mode’s contribution to the overall response to a quickly-applied load, all other things being equal (i.e. DLF and point of load application) application). – Model Unity Normalized – the typical mode shape. This is the same shape but normalized to one. Same shape; different magnitude 17 5/26/2011 Results – Mass Model : Lumped Mass Consistent Mass : Results – Active Boundary Conditions Input Operating Position (Liftoff 30, Resting 40) 18 5/26/2011 Results – Animation MODEL ADJUSTMENTS Is the Static Model Sufficient? 19 5/26/2011 Is the static model adequate? More mass points may be required to approximate the continuous mass beam Reality: continuous mass throughout CAESAR II: half of total mass at end 10 20 Adding g more nodes improves p the calculation Is the static model adequate? 2 node lumped Mode 1 2 3 4 5 0.328 2 node consistent 0.473 1.51 4.658 57.339 OD=4.5 in t=0.237 in length=50 ft density=0.283 lb/cu.in E=29.5E6 psi 10 node 10 node lumped consistent 0.469 2.902 8.039 15.572 25.415 0.479 2.971 8.235 16.005 26.377 100 node lumped 0.471 2.948 8.248 16.143 26.646 hand calculation (continuous) 0.471 2.95 8.26 Consistent mass will develop better frequencies ***BUT*** More mass points may be needed to develop the mode shapes 20 5/26/2011 Suggested mass spacing Some simple suggestions: – Add nodes (break pipe) so that the maximum node spacing is no more than one foot ((300mm)) p per nominal inch of p pipe p – Use half this spacing into anchors – Have a node between restraints – Have a node between bends – from the paper “On Mass-Lumping Technique for Seismic Analysis of Piping” - John K Piping K. Lin & Adolph T T. Molin of United Engineers & Constructors and Eric N. Liao of Stone & Webster L = 4 9.2( D 3 t W ) USE AS ACCEPTANCE CRITERIA An End in Itself 21 5/26/2011 Use as an acceptance criteria The lowest natural frequency can be used to assess the risk of failure associated with dynamic response DNV-RP-D101 recommends the first mode of vibration be no less than 4-5 Hz You typically increase frequency by adding stiffness Adding stiffness will increase cost Adding stiffness may impact thermal flexibility CLOSE 22 5/26/2011 Closing Points Many systems are built for static loads (deadweight and thermal strain) by providing Y supports alone, leaving great flexibility in the horizontal plane – modal analysis will uncover such oversights. Modal evaluation is a quick and easy tool to learn more about your piping system response. The topic for June’s webinar is not established. Next dynamic session – response to harmonic loads. PDH Certificate 23 5/26/2011 Intergraph @ Hexagon 2011 www.hexagonconference.com/ppm Join us for Intergraph @ Hexagon 2011 Intergraph’s International Users’ Conference Orlando, FL, USA | June 6-9, 2011 CADWorx & Analysis University www.cau2011.com 24