compressed air systems - Nessco Pressure Systems
Transcription
compressed air systems - Nessco Pressure Systems
COMPRESSED AIR SYSTEMS 2014 EDITION Compressor, filtration and airline solutions, brought to you by the compressed air equipment specialists. www.nesscopressure.com.au The information provided in this catalogue is provided for general information purposes only. The information is not warranted to be accurate, up-to-date, complete or definitive. Subject to applicable laws, Nessco Pressure Systems (NPS) will not accept any liability for any loss or damage, including consequential loss, which results from the access or use of this catalogue and its contents, including reliance upon the information. NPS reserves the right to change any of the goods, services, policies and prices referred to in this catalogue at any time without notice. Since the use of this information and the conditions in which these products are used beyond the control of NPS, a user must determine whether the products are suitable for the purpose for which they are to be used, and is responsible for the safe use of the products. Some products may not be stocked. Unless otherwise specified by the customer when ordering products, NPS reserves the right to substitute unavailable products or brands with the nearest alternative. To the extent permitted by law, any liability which may be incurred by NPS as a result of the use of or failure of a product is limited at our discretion to the repair or replacement of the product, and NPS will not be liable for any economic loss, loss of profits, indirect, special or consequential damages (including in the case of negligence). DISTRIBUTED BY NESSCO PRESSURE SYSTEMS 274 Welshpool Road, Welshpool 6106 Perth, WA Phone:08 9333 4999 Fax: 08 9333 4900 Email: [email protected] www.nesscopressure.com.au CONTENTS 5 INFINITY COMPRESSORS 23 INFINITY DRYERS & RECEIVERS 33 INFINITY FILTRATION 55 INFINITY PIPE SYSTEMS 83 INFINITY AIRLINE ACCESSORIES 101 INDEX www.nesscopressure.com.au (08) 9333 4999 [email protected] ABOUT US About Us Nessco Pressure Systems (NPS) is the new name given to the Nessco Compressed Air Division, part of the wider Nessco Group. With over 13 years experience in delivering compressed air systems of the highest quality and standard, NPS provide their customers with expert advice and service. The team is fully equipped for all makes and models of air compressor systems and high pressure equipment of various sizes and configurations providing servicing, repairs and replacement options. When you choose Nessco Pressure Systems, you can be confident you are choosing a company who take the time to offer the full service. Our staff will start with an initial consult with the client resulting in a system design based on maximized energy saving and optimal flow pressure performance. This is followed by the supply and full installation of the product as well as after sales support including post installation audits and efficiency testing. NPS supply and service screw compressors, air preperation equipement, high pressure products and airline systems. We provide a turn key solution to each customer’s requirements through consultancy, system design, sales and installation. Our reputation as a trusted manufacturer and installer of pressure systems has seen NPS work not only with local Perth companies but also with multinational corporations. NPS has a strong presence in a number of industries within WA. These industries include: 33Fabrication 33Manufacturing 33Mining 33Oil and gas 33Kitchen and cabinet making 33Automotive 33Medical 33Food and beverage 33Construction 33Fishing 33Agriculture and viticulture 33Chemical processing www.nesscopressure.com.au Contact us For more information on Nessco Pressure Systems, contact us today and talk to one of our representatives By Phone: 08 9333 4999 Monday - Friday: 7AM - 5PM Saturday: 8AM - 12:30PM By Fax: 08 9333 4900 By email: [email protected] Or visit our website at www.nesscopressure.com.au (08) 9333 4999 [email protected] ABOUT US Peace of Mind Service At NPS, we offer a complete service - from initial consultation, through to post installation audits, efficiency testing and support. We take the time to learn about your business in order to provide you with the best advice possible. Our factory trained service technicians have over 30 years experience in the WA compressor and high pressure industry, and have experience with all makes and models including oil flooded screw and piston compressors, oil free piston compressors, scroll and water cooled screw compressors and high pressure units. Energy Efficiency NPS can tailor a complete system design based on maximised energy savings, with optimal flow/pressure performance. The high degree of sealing and the fine tolerances used in our compression elements guarantee even in small power ranges: 33Greater yield 33High efficiency 33Long life and reliability 33Lasting performance Reliability NPS staff are strategically placed to offer a speed of response unrivaled within our industry. Our approach to service is simple; we strive for ultimate customer satisfaction, achieved through superior workmanship, dedication, honest communication and guaranteed same day response. NPS has a team of dedicated on-road fully certified factory trained service technicians, servicing right across Perth and WA, 24 hours a day, seven days a week. Breathing Air Test Did you know that it is a legal requirement to have your breathing air system tested on a regular basis? NPS are certified to conduct air testing to ensure the quality of breathing air is in line with industry standards. Respiratory protection should comply with AS/NZS 1716 Respiratory protective devices, and used in accordance with AS/NZS 1715 Selection, use and maintenance of respiratory protective devices. NPS Green Initiative Nessco Pressure Systems are committed to providing companies with environmentally sound equipment at an affordable cost. With the impact of increased electricity prices and the Carbon Tax, NPS will work closely with your business to ensure the highest sustainability and resource efficiency is upheld. Be proud, be smart and ‘Go Green’ with Nessco Pressure Systems today Contact an NPS representative to find our more about our green initiative. www.nesscopressure.com.au (08) 9333 4999 [email protected] STAYING UP TO DATE NPS Website To view our complete range of products and services, and to download our most recent catalogues and specials, visit our website now at www.nesscopressure.com.au. E-newsletter Subscribe to our e-newsletter and receive all the latest news and great special offers. Contact us at [email protected] NPS Brochures Featuring our entire product range, check out our Compressor, High Pressure, Airline and Service brochures. INFIN IT Y S ERVIC ING Quarterly Specials Look out for our Specials flyer, published every quarter. Our Specials flyers contain limited special offers on both old and new compressors, high pressure and airline products, as well as information on our servicing packages. www.nesscopressure.com.au (08) 9333 4999 [email protected] INFINITY COMPRESSORS COMPRESSOR RANGE CSK RANGE CSA RANGE CSB RANGE CSC & CSD RANGE DRC, DRD & DRE RANGE 6 8 10 12 14 18 5 COMPRESSORS RANGE INFINITY COMPRESSOR SYSTEMS Infinity Compressor Range INFINITY COMPRESSORS Infinity offers a wide range of box only compressors, from the simple and economical CSK to the high efficiency, gear driven DR range. Whether you require an every-day trade compressor or a more heavy duty industrial unit, we have the product to suit any application. 5 LIT Y QUA W A R RA N Y Y W ARS YE T AR R LIT Y QUA AN Y W 2 LIT Y QUA ARS YE T ARS YE T 2 Nessco Pressure Systems pride ourselves on being able to provide a compressed air solution for every requirement, large or small. As such, we offer a range of different product levels, from simple box units, to tank & dryer packages, to variable speed options. A R RA N INFINITY PLUS COMPRESSOR PACKAGES INFINITY PRO VARIABLE SPEED COMPRESSORS Infinity Plus packages include a compressor with tank & dryer, available in a range of models. A more economical solution to purchasing each unit separately, Infinity plus packages offer various cfm outputs, suited to a variety of industries. Frequency-driven IVR compressors offer a multitude of benefits compared to fix speed models. The Infinity Pro series includes a range of compressors, from the CSC to the DRE, that will ensure lower maintenance costs, a reduced carbon footprint and excellent return on investment. Advantages of IVR Variable Speed Compressors 1.A REDUCED CARBON FOOTPRINT AND LOWER OVERALL COSTS When purchasing a compressor, it is important to realise that your biggest cost over the lifecycle of a compressor is the operational cost. This is on average 3.5 times higher than the purchasing price. Our range of frequency-driven IVR compressors allows for an average reduction of 30% on electricity cost compared to conventional load/unload compressors. This way you can also benefit from reduced carbon dioxide emissions. 2.AN EXCELLENT RETURN ON INVESTMENT When investing in a new IVR compressor, the initial purchasing price amounts to only about a fifth of the full lifecycle cost. This means that your main focus when it comes to cost reduction should be on where the greatest savings can be achieved, namely the operational cost. With operational costs on average 30% lower, these variable speed compressors have an average payback time of no more than two years. 3.LOWER MAINTENANCE COSTS The advantages of IVR variable speed compressors are great and plentiful. Because the compressor adjusts to the actual air demand, there is a reduction in the overall working pressure, which is also less straining on the compressor. As a result, the overall maintenance cost is lower and the lifespan of the compressor is longer. SO HOW MUCH CAN YOU SAVE? An experienced Nessco Pressure Systems representative can conduct an evaluation of your current set-up, and based on his calculations, will provide recommendations on how to optimise your energy consumption and the efficiency of your compressors. As a result, you can reduce your costs, as well as your impact on the environment. If you're not sure what package is right for you, simply contact one of our experienced compressed air representatives for a free consultation. PAGE 6 www.nesscopressure.com.au COMPRESSORS RANGE INFINITY COMPRESSOR SYSTEMS COMPRESSOR ONLY CSA CSK CFM COMPRESSOR PACKAGES L/MIN MOTOR NOISE LVL BAR MOTOR NOISE LVL CSD DRC DRD CFM L/MIN MOTOR NOISE LVL BAR PAGE # 27 765 5.5 | 7.5 73 8 9 40 1133 7.5 | 10 73 8 9 CSK 15/8 51 1444 11 | 15 74 8 9 CSK 20/8 75 2124 15 | 20 75 8 9 CSA 5.5/8 21.2 600 4 | 5.5 60 8 11 CSA 7.5/8 29 821 5.5 | 7.5 64 8 11 CSA 10/8 39.6 1121 7.5 | 10 64 8 11 11 CSA 15/8 57.2 1620 11 | 15 63 8 CSA 20/8 70.7 2002 15 | 20 65 8 11 39.6 1121 7.5 | 10 64 8 11 11 CSA 15/8-500D 57.2 1620 11 | 15 63 8 CSA 20/8-500D 70.9 2002 15 | 20 65 8 11 | 15 61 11 64 1812 8 CSB 20/8 G3 84 2379 15 | 20 62 8 13 CSB 25/8 G2 103 2917 18.5 | 25 66 8 13 13 CSB 30/8 G2 127 3596 22 | 30 68 8 CSB 40/8 G2 140 3964 30 | 40 69 8 13 13 64 1812 CSB 20/8 G3-500D 84 CSB 25/8 G2-500D 103 CSB 30/8 G2-500D 127 CSB 15/8 G3-500D 11 | 15 61 8 13 2379 15 | 20 62 8 13 2917 18.5 | 25 66 8 13 3596 22 | 30 68 8 CSB 40/8 G2-500D 127 3596 22 | 30 68 8 CSB 20/8 G3 IVR 140 3964 30 | 40 69 8 13 23-88 660-2517 15 | 20 63 8 13 CSB 30/8 G2 IVR 36-131 1020-3700 22 | 30 69 8 13 CSB 40/8 G2 IVR 44-148 1240-4167 30 | 40 70 8 13 CSC 40 173 4899 30 | 40 70 8 16 CSC 50 216 6116 37 | 50 71 8 16 CSC 60 275 7887 45 | 60 72 8 16 CSC 40IVR 52-173 1472-4899 30 | 40 70 9.5 16 CSC 50IVR 65-216 1840-6116 37 | 50 71 9.5 16 83-275 2350-7887 45 | 60 72 9.5 16 CSC 60IVR DRE VARIABLE SPEED BAR CSK 10/8 CSB 15/8 G3 CSB L/MIN CSK 7.5/8 CSA 10/8-500D CSC CFM CSD 75 307 8693 30 | 40 72 8 CSD 100 407 11525 37 | 50 75 8 17 17 92-307 CSD 75IVR 2605-8693 55 | 75 75 9.5 17 DRC40 A 7.5 192 DRC50 A 7.5 236 6683 37 | 50 71 7.5 20 DRC60 A 7.5 277 7844 45 | 60 72 7.5 20 5437 30 | 40 69 7.5 20 DRC40DRY A 7.5 192 5437 30 | 40 69 7.5 DRC50DRY A 7.5 236 6683 37 | 50 71 7.5 20 DRC60DRY A 7.5 277 7844 45 | 60 72 7.5 20 20 DRC40IVR 58-192 1642-5437 30 | 40 69 9.5 21 DRC50IVR 71-236 2010-6683 37 | 50 71 9.5 21 DRC60IVR 83-277 2350-7844 45 | 60 72 9.8 21 DRD75 A 7.5 340 9628 55 | 75 69 7.5 DRD100 A 7.5 442 12516 75 | 100 71 7.5 21 21 DRD75DRY A 7.5 340 9628 55 | 75 72 7.5 DRD100DRY A 7.5 442 12516 75 | 100 75 7.5 22 22 DRD75IVR 102-340 2888-9628 55 | 75 72 7.5 22 DRD100IVR 133-442 3766-12516 75 | 100 75 9.5 22 DRE100 A 7.5 504 14272 75 | 100 72 7.5 23 DRE120 A 7.5 556 15744 90 | 125 74 7.5 23 DRE150 A 7.5 670 18972 110 | 150 75 7.5 23 DRE100IVR 151-504 4276-14272 75 | 100 72 9.5 23 DRE120IVR 167-556 4729-15744 90 | 125 74 9.5 23 DRE150IVR 119-673 3370-18972 110 | 150 75 9.5 23 Note: All models also available in 10 & 13 bar variations. (08) 9333 4999 [email protected] PAGE 7 CSK RANGE INFINITY COMPRESSOR SYSTEMS Infinity CSK Rotary Screw Compressor Range Engineered for high performance efficiency and reliability, the CSK air compressor series is designed to meet the every-day compressed air demands of automotive repair industries, general maintenance and industry applications. Providing an economical compressed air solution, the CSK can be installed almost anywhere, and close to your application without disturbing your working environment. Built to last, the CSK compressor range is suitable for continuous and hardworking conditions, and boasts user friendly controls and simple operation. Features CSK compressor benefits 1.INNOVATIVE DESIGN CONCEPT 33Built to last 33User friendly controller 33Easy and fast maintenance 33Reliable cooling system 33Small footprint 33Economical for every-day compressed air Compact dimensions make it ideal for tyre shops, automotive workshops and general industry applications. The CSK offers a small footprint of just 0.6m2, meaning it fits easily into your workspace even in the tightest applications. 33Smart in high tech assembling 33Simple in operation 33Fast and easy maintenance with simple lift canopy. Variants TYPE FIXED SPEED VARIABLE SPEED 2.ENCAPSULATED AIR FILTRATION INTAKE TANK DRYER WITHOUT WITH WITHOUT WITH The CSK range has been designed for your working environment to ensure the air intake is correctly filtered to protect your valued investment. 3.OPTIMIZED AIR-OIL SEPARATOR Designed to provide an ultra-low residual oil content, with a maximum of only 3 ppm entering the network. The oversized air-oil separator has a large surface area to separate the oil, which also results in low pressure drop and better energy efficiency. 4.RELIABLE COOLING SYSTEM An independent cooling fan ensures stable cooline flow. 5.USER FRIENDLY CONTROLLER The CSK features an electronic controller with easy and clear user interface. With easy to read operation status and automatic compressor management, the controller provides maintenance and warning messages that are simple to understand. PAGE 8 www.nesscopressure.com.au CSK RANGE INFINITY COMPRESSOR SYSTEMS Infinity CSK Screw Compressor FAD (CFM) MOTOR (KW | HP) NOISE LEVEL DB(A) PRESSURE (BAR) CSK 7.5/8 25 5.5 | 7.5 73 8 CSK 10/8 36 7.5 | 10 73 8 CSK 15/8 51 11 | 15 74 8 CSK 20/8 61 15 | 20 75 8 CODE (08) 9333 4999 [email protected] PAGE 9 CSA RANGE INFINITY COMPRESSOR SYSTEMS Infinity CSA Rotary Screw Compressor Range The Infinity CSA screw compressor features a three-phase electric motor (euro-voltage) and an elegant soundproofed body with a polyester powder paint surface. The CSA boasts an oil reservoir with high efficiency air-oil seperator filters, and an external oil pre-filter to allow easy removal for cleaning. Featuring safety devices including motor thermal protection, high air/oil temperature indicators, safety valves and minimum pressure valves, the Infinity CSA compressor is a high quality, highly durable product that will increase energy efficiencies. 33Silenced dry air intake filter 33Compressor with oil flooded asymmetric screws 33Combined aluminium air-oil cooler with fine fins 33Control & command instrument panel main switch 33Steel plate base, allowing handling from three sides FIXED SPEED VARIABLE SPEED 1.PERFORMANCE High performance, silent running, simple installation and maintenance, make the CSA compressor the top model currently available on the market. 2.HIGH-EFFICIENCY COMPRESSION ELEMENTS Two asymmetric rotors are mounted on high quality, low wear ball and roller bearings. The high degree of sealing and the fine tolerances used in the elements also guarantee even in small power ranges: 3.SERVICEABILITY, EASY MAINTENANCE Air intake filter replacement - this operation only requires removal of the upper panel. Variants TANK A rotary screw compressor with high yield, high reliability and low noise-levels, field-tested and proven under a wide variety of situations and conditions. 33Greater yield 33High efficiency 33Long life and reliability 33Lasting performance Features TYPE CSA compressor benefits DRYER WITHOUT WITH WITHOUT WITH 33Discharge of condensate 33Oil top-off 33Oil change 33Oil filter replacement 33Oil separator filter replacement 4.REPLACING AND TENSIONING BELTS For the replacement and/or tensioning of the belts, just remove one fixed protection (side panel). The special transmission design ensures proper alignment of the pulleys. 5.SILENT RUNNING Years of experience have been applied to the issue of noise levels, with particular care taken in analysing the air flow inside the compressor and the use of suitable panels with anti-noise devices, assembly of the various components, and the absence of transmitted vibrations. 6.HANDLING This series of compressor was also designed with the issue of transport and/or handling in mind. Accessibility for lifting is allowed on three of the four sides and easy movement is guaranteed by a careful selection of lifting points, positioned so as to obtain a balanced load. PAGE 10 www.nesscopressure.com.au CSA RANGE INFINITY COMPRESSOR SYSTEMS Infinity CSA Screw Compressor CODE FAD (CFM) MOTOR (KW | HP) NOISE LEVEL DB(A) PRESSURE (BAR) WEIGHT (KG) CSA 5.5/8 21.2 4 | 5.5 60 8 180 CSA 7.5/8 29.0 5.5 | 7.5 64 8 195 CSA 10/8 39.6 7.5 | 10 64 8 215 CSA 15/8 57.2 11 | 15 63 8 230 CSA 20/8 70.7 15 | 20 65 8 235 Infinity Plus CSA Screw Compressor Package (with tank & dryer) CODE FAD (CFM) MOTOR (KW | HP) NOISE LEVEL PRESSURE DB(A) (BAR) CSA 10/8-500D 39.6 7.5 | 10 64 8 WEIGHT (KG) TANK (L) 350 500 CSA 15/8-500D 57.2 11 | 15 63 8 350 500 CSA 20/8-500D 70.7 15 | 20 65 8 350 500 Infinity CSA recommended package 2 5 6 4 1 1 CSA 10 Compressor 2 500L Receiver 3 CDX36 Air Dryer 4 32mm Pipe 5 1 ½" Pre-Filter 6 1 ½" Coalescing Filter 7 Sepremium 2 3 7 (08) 9333 4999 [email protected] PAGE 11 CSB RANGE INFINITY COMPRESSOR SYSTEMS Infinity CSB Rotary Screw Compressor Range The CSB range is a modern and aesthetically designed belt driven oil lubricated screw compressor offering a wide choice of variants, built with quality components in a state of the art assembly plant. Featuring a powder coated soundproof canopy, with aesthetic and practical panels for servicing, the CSB range boasts a Class F Electric Motor, greased for life and protected by thermal relay. The CSB range can fulfil industrial requirements of up to 147 cfm with maximum reliability and efficiency whilst ensuring user friendliness, easy serviceability and low noise levels. Three forklift openings have been designed in the canopy frame (front/rear/right) and are located to ensure the machine well is balanced at all times. Installation of the unit is safe and easy, as manoeuvrability is possible with a simple pallet truck. 2.EFFICIENT COOLING Cooling has been given special attention in order to increase the life of internal components, to optimize the compression efficiency, and to guarantee optimum compressed air outlet temperature. 33A nozzle directs the air flow towards the turbine 33Air intake external filtration foam with dust protection 33High efficiency encapsulated air filter 33Oil filter and air/oil separator cartridge with easy 3.GREAT PRODUCT FEATURES FOR HIGH EFFICIENCIES AND LESS DOWNTIME for internal components removal for quick servicing 33Electric Controller (ES4000) 33Vertical oil tank for initial gravity separation Variants TYPE FIXED SPEED VARIABLE SPEED 12 1.SIMPLE HANDLING mounted on the main motor in order to obtain efficiency and the lowest noise levels. 33Main motor benefits from independent cooling. 33Duction on the roof mounted cooler is possible without compromising maintenance access. Features PAGE CSB compressor benefits TANK DRYER WITHOUT WITH WITHOUT WITH www.nesscopressure.com.au •Asymmetrical oil lubricated screws High efficiency element built with low-wear bearings and exact tolerances for long term performance. •Oil filter and Air/Oil separator cartridge Easy removal for quick servicing. Ensuring less than 3 ppm of oil content in the compressed air. •Aluminium combined Air/Air and Air/Oil cooler Mounted on roof for easy ducting. Sized to ensure low oil temperature and low compressed air temperature even in maximum ambient conditions. •Electronic controller ES4000 User friendly and comprehensive information display. •Oil tank Vertical vessel for initial gravity separation. Oil sight glass visible through canopy and drain valve on oil outlet for easy servicing. •Cooling turbine Improved efficiency compared to a conventional fan and low noise levels. •Pulley-belt assembly Guided alignment for efficiency, with easy tensioning system. CSB RANGE INFINITY COMPRESSOR SYSTEMS Infinity CSB Screw Compressor CODE FAD (CFM) CSB 15/8 G3 64 CSB 20/8 G3 84 MOTOR (KW | HP) NOISE LEVEL DB(A) PRESSURE (BAR) WEIGHT (KG) 11 | 15 61 8 283 15 | 20 62 8 302 CSB 25/8 G2 103 18,5 | 25 66 8 414 CSB 30/8 G2 127 22 | 30 68 8 430 CSB 40/8 G2 140 30 | 40 69 8 458 Infinity Plus CSB Screw Compressor Package (tank & dryer) CODE FAD (CFM) MOTOR (KW | HP) CSB 15/8 G3-500D 64 11 | 15 NOISE LEVEL PRESSURE DB(A) (BAR) 61 8 WEIGHT (KG) 495 CSB 20/8 G3-500D 84 15 | 20 62 8 514 CSB 25/8 G2-500D 103 18.5 | 25 66 8 632 CSB 30/8 G2-500D 127 22 | 30 68 8 660 CSB 40/8 G2-500D 140 30 | 40 69 8 690 Infinity Pro CSB Screw Compressor (variable speed) FAD (CFM) MOTOR (KW | HP) NOISE LEVEL DB(A) PRESSURE (BAR) 23-88 15 | 20 63 8 CSB 30/8 G2 IVR 36-131 22 | 30 69 8 CSB 40/8 G2 IVR 44-148 30 | 40 70 8 CODE CSB 20/8 G3 IVR (08) 9333 4999 [email protected] PAGE 13 CSC/CSD RANGE INFINITY COMPRESSOR SYSTEMS Infinity CSC & CSD Rotary Screw Compressor Range CSC & CSD compressor benefits Infinity CSC/CSD compressors are a compact, easy to install range, offering belt or gear driven, fixed or variable speed models. Requiring minimal maintenance, they boast high quality and performance, making it the best range for strong, economical compressed air distribution. The CSC/CSD range features a high efficiency pumping action, resulting in greater output and increased durability. A careful monitoring of air flow inside the unit ensures optimum temperature levels throughout. Features 33High efficiency pumping action, resulting in greater output and reliability 33Compact design 33Easy access to all first-class components 33Improved ES4000 controller 33Standard filtration panel for efficient filtration and low pressure drop Variants TYPE FIXED SPEED VARIABLE SPEED TANK DRYER WITHOUT WITH WITHOUT WITH 1.HIGH EFFICIENCY PUMPING ACTION Two asymmetrical profile rotors of equal diameter are mounted on top quality, long life bearings. Rotors with top quality, leak proof seals and superior tolerance levels ensure: 33Greater output 33High efficiency 33Durability and reliability 33Constant, durable performance 2.COOLING SYSTEM Careful monitoring of air flow inside the unit ensures optimum air discharge temperature. The air flow conveys cool air to the main components and maintains optimum temperature levels throughout the unit. Maintaining a low operating temperature is essential for reliable long-term operation. 3.NOISE FREE Precise analysis of air flow inside the unit, use of noise-reduction panels, careful installation of various components, and vibration-free operation all contribute to making our compressor unit a market leader. Thanks to its low noise levels, the compressor can be used in workplaces and even close to offices. 4.SAFETY An electronic controller manages the operation of the unit and contains an LED display that emits the following signals: 33Flashing light: transitory phase (machine ready for operation, on standby or alarms) 33Constant light: operational phase, alarms and emergencies. HEIGHT Dimensions FIX SPEED VOLTAGES MODEL L (mm) W (mm) H (mm) CSC 40-50-60 1247 1060 1630 CSD 75 1420 1060 1630 CSD 100 1660 1060 1630 VARIABLE SPEED WI DT H LENGTH PAGE 14 www.nesscopressure.com.au VOLTAGES MODEL L (mm) W (mm) H (mm) CSC 40-50-60 IVR 1420 1060 1630 CSD 75 IVR 1660 1060 1630 CSC/CSD RANGE INFINITY COMPRESSOR SYSTEMS Compressor Box Components 6 5 3 10 4 1 2 13 8 11 9 12 7 1 Filtration panel 6 Air cooler 11 Air end 2 Emergency stop 7 Cubicle 12 Motor 3 Controller 8 Inverter 13 Belt driven 4 Air filter 9 Oil-separator vessel 5 Oil cooler 10 Axial fan ES4000 Electronic Controller & Display Interface 1.ELECTRONIC REGULATION The ES4000 is a control system, designed for medium and high power compressors. 2.THE CONTROLLER •Management of all operations relative to the use of the compressor: pressurisation, running dry, stopping and re-starting the compressor •Control and regulation of the machine •Information on possible anomalies •Shut down of the compressor due to engagement of an alarm •Visualisation on the machine’s maintenance programme 3.KEYBOARD Soft touch panels for: •Starting and stopping the compressor •Reset of alarms •Using the maintenance menu •Controller test operation 4.SIGNALLING Appropriate signal lights (LED) indicate the state of the compressor. Operating under regulator control, power on, pre-warning and warning of anomalies; and for safety purposes. 5.CONTROLS Two control displays indicate all functional conditions of the machine, all visible in a simple and clear manner. Two functional keys and two scrolling keys permit the control and programming of the card. 6.THE ELECTRONIC CONTROLLER Controls and operates the compressor, modifies parameters of operation and transmits information to user. Is equipped with: eight digital input connections, four analog input connections controls, 14 digital and one analog out devices and also one serial port and one interface port. (08) 9333 4999 [email protected] PAGE 15 CSC/CSD RANGE INFINITY COMPRESSOR SYSTEMS Infinity CSC Screw Compressor CODE CSC 40 FAD (CFM) MOTOR (KW | HP) NOISE LEVEL DB(A) PRESSURE (BAR) WEIGHT (KG) 173 30 | 40 70 8 748 CSC 50 216 37 | 50 71 8 832 CSC 60 275 45 | 60 72 8 862 FAD (CFM) MOTOR (KW | HP) NOISE LEVEL DB(A) PRESSURE (BAR) WEIGHT (KG) CSC 40IVR 52-173 30 | 40 70 9.5 798 CSC 50IVR 65-216 37 | 50 71 9.5 882 CSC 60IVR 83-275 45 | 60 72 9.5 912 Infinity Pro CSC Screw Compressor (variable speed) CODE Infinity CSC recommended package 5 3 1 2 4 7 PAGE 16 www.nesscopressure.com.au 6 1 CSC 50 Compressor 2 CDX65 Air Dryer 3 1240L Receiver 4 40mm Pipe 5 2" Pre-Filter 6 2" Coalescing Filter 7 Sepremium 10 CSC/CSD RANGE INFINITY COMPRESSOR SYSTEMS Infinity CSD Screw Compressor FAD (CFM) MOTOR (KW | HP) NOISE LEVEL DB(A) PRESSURE (BAR) WEIGHT (KG) CSD 75 307 30 | 40 72 8 1073 CSD 100 407 37 | 50 75 8 1280 FAD (CFM) MOTOR (KW | HP) NOISE LEVEL DB(A) PRESSURE (BAR) WEIGHT (KG) 92-307 55 | 75 75 9.5 1073 CODE Infinity Pro CSD Screw Compressor (variable speed) CODE CSD 75IVR Infinity CSD recommended package 5 3 1 2 6 1 CSD 75 Compressor 2 CDX100 Air Dryer 3 2000L Receiver 4 40mm Pipe 5 2" Pre-Filter 6 2" Coalescing Filter 7 Sepremium 10 4 7 (08) 9333 4999 [email protected] PAGE 17 DRC/DRD/DRE RANGE INFINITY COMPRESSOR SYSTEMS Infinity DRC, DRD & DRE Rotary Screw Compressor Range DR compressor benefits 1.SIMPLE INSTALLATION 33Compact and all in one system 33Innovative design 33No special foundation needed The Infinity DRC, DRD and DRE range are high quality, oil injected gearbox driven compressors, suitable for use with a variety of constant speed or variable speed drivers. Offering simple installation and easy maintenance and accessibilty, the DR series offers high output and flow, suitable for industrial applications. Features 33High performance for less energy consumption 33Lower maintenance costs 33No transmission losses 33No belt tensioning 33Available in box, package and IVR models 2.SOLID QUALITY 33Outstanding, first-class components 33High quality and long lasting belts 33Overload protection 33Full automatic control 33High quality, heavy duty motor 3.EASY MAINTENANCE & ACCESSIBILITY 33All service components located at the front of the machine for excellent accessibility 33Easy access for service or cleaning 33Oil-level eye at the front 4.COST SAVING 33Less repair costs 33Lower maintenance costs 33Lower energy consumption 33Optimal efficiency, lubrification and cooling Variants TYPE TANK DRYER WITHOUT WITH WITHOUT WITH DRC/DRD FIXED SPEED DRE FIXED SPEED DRC/DRD VARIABLE SPEED DRE VARIABLE SPEED 5.SAFETY 33Emergency stop 33Protection grid 33Separate panel for beltguard 33Closed inverter cubicle Dimensions HEIGHT FIX SPEED VOLTAGES MODEL L standard (mm) L with dryer (mm) W (mm) H (mm) DRC 40-50-60 1420 2071 1060 1630 DRC 75-100 1660 2510 1060 1630 DRE 100-120 1860 - 1060 1630 MODEL L standard (mm) L with dryer (mm) DRC 40-50-60 IVR 1420 2071 1060 1630 DRC 75-100 IVR 1660 2510 1060 1630 DRE 100-120 IVR 1860 - 1060 1630 VARIABLE SPEED WI DT H PAGE 18 LENGTH www.nesscopressure.com.au VOLTAGES W (mm) H (mm) DRC/DRD/DRE RANGE INFINITY COMPRESSOR SYSTEMS Compressor Components 5 4 4 5 3 10 1 2 13 8 9 7 8 11 12 6 1 Filtration panel 5 Air cooler 10 Axial fan 2 Emergency stop 6 Cubicle 11 Air ends 3 Controller 7 Inverter 12 Motor 4 Oil Cooler 8 Integrated dryer 13 Air filter 9 Oil-Separator vessel Optional & Standard Features OPTION BELT DRIVER GEARBOX DRIVEN FIXED SPEED VARIABLE SPEED FIXED SPEED VARIABLE SPEED Automatic drain for water separator* Wrong rotation direction protection standard standard High efficiency air intake filtration High efficiency pre-filtration panel Standard filtration panel standard standard Noise reduction baffle (super silent) Tropical thermostatic valve Automatic restrat after power failure standard standard standard standard ES 4000 advanced controller standard standard Water separator Oil heater Main switch 8000 hours oil Foodgrade oil Integrated energy recovery system Woodenbox packaging (08) 9333 4999 [email protected] PAGE 19 DRC/DRD/DRE RANGE INFINITY COMPRESSOR SYSTEMS Infinity DRC Screw Compressor CODE FAD (CFM) MOTOR (KW | HP) NOISE LEVEL DB(A) PRESSURE (BAR) WEIGHT (KG) DRC40 A 7.5 192 30 | 40 69 7.5 760 DRC50 A 7.5 236 37 | 50 71 7.5 840 DRC60 A 7.5 277 45 | 60 72 7.5 845 Infinity Plus DRC Screw Compressor package (with dryer) FAD (CFM) MOTOR (KW | HP) NOISE LEVEL DB(A) PRESSURE (BAR) WEIGHT (KG) DRC40DRY A 7.5 192 30 | 40 69 7.5 945 DRC50DRY A 7.5 236 37 | 50 71 7.5 1025 DRC60DRY A 7.5 277 45 | 60 72 7.5 1030 CODE Infinity Pro DRC Screw Compressor (variable speed) FAD (CFM) MOTOR (KW | HP) NOISE LEVEL DB(A) PRESSURE (BAR) DRC40IVR 58-192 30 | 40 69 9.5 810 DRC50IVR 71-236 37 | 50 71 9.5 890 CODE WEIGHT (KG) DRC60IVR 83-277 45 | 60 72 9.8 895 DRC40IVR DRY 58-192 30 | 40 69 9.5 995 DRC50IVR DRY 71-236 37 | 50 71 9.5 1075 DRC60IVR DRY 83-277 45 | 60 72 9.8 1080 *'DRY' models include inbuilt dryer PAGE 20 www.nesscopressure.com.au DRC/DRD/DRE RANGE INFINITY COMPRESSOR SYSTEMS Infinity DRD Screw Compressor CODE FAD (CFM) MOTOR (KW | HP) NOISE LEVEL DB(A) PRESSURE (BAR) WEIGHT (KG) DRD75 A 7.5 340 55 | 75 69 7.5 1100 DRD100 A 7.5 442 75 | 100 71 7.5 1287 Infinity Plus DRD Screw Compressor Package (with dryer) FAD (CFM) MOTOR (KW | HP) NOISE LEVEL DB(A) PRESSURE (BAR) WEIGHT (KG) DRD75DRY A 7.5 340 55 | 75 72 7.5 1373 DRD100DRY A 7.5 442 75 | 100 75 7.5 1560 CODE FAD (CFM) MOTOR (KW | HP) NOISE LEVEL DB(A) PRESSURE (BAR) CODE Infinity Pro DRD Screw Compressor (variable speed) WEIGHT (KG) DRD75IVR 102-340 55 | 75 72 9.5 1170 DRD100IVR 133-442 75 | 100 75 9.5 1357 DRD75IVR DRY 102-340 55 | 75 72 9.5 1443 DRD100IVR DRY 133-442 75 | 100 75 9.5 1630 *'DRY' models include inbuilt dryer (08) 9333 4999 [email protected] PAGE 21 DRC/DRD/DRE RANGE INFINITY COMPRESSOR SYSTEMS Infinity DRE Screw Compressor CODE FAD (CFM) MOTOR (KW | HP) NOISE LEVEL DB(A) PRESSURE (BAR) WEIGHT (KG) DRE100 A 7.5 504 75 | 100 72 7.5 1540 DRE120 A 7.5 556 90 | 125 74 7.5 1570 DRE150 A 7.5 670 110 | 150 75 7.5 CODE FAD (CFM) MOTOR (KW | HP) NOISE LEVEL DB(A) PRESSURE (BAR) Infinity Pro DRE Screw Compressor (variable speed) PAGE 22 www.nesscopressure.com.au WEIGHT (KG) DRE100IVR 151-504 75 | 100 72 9.5 1610 DRE120IVR 167-556 90 | 125 74 9.5 1640 DRE150IVR 119-673 110 | 150 75 9.5 1860 INFINITY DRYERS & RECEIVERS AIR DRYERS AIR RECEIVERS AIR RECEIVER ACCESSORIES 24 27 30 23 AIR DRYERS INFINITY DRYERS & RECEIVERS Infinity Air Dryer Systems Humidity is a component of atmospheric air, which can be found in the form of condensate and/or vapour in compressed air distribution systems and the machines that use the compressed air. If the condensate can be easily separated and discharged, humidity, in the form of vapour, will follow the compressed air flow all the way to the final product. When it then cools, a part of this humidity present in the compressed air condenses and over time causes serious damage to the distribution network, the machines using the compressed air and the final product. How Air Dryers Work 1 For example, 5.1 l/h of condensate is separated from a compressor with an output capacity of 10 Nm3/min and an ambient intake air temperature of 20°C and 70% relative humidity, whilst operating at a delivery pressure of 8 bar(g) and cooling the air to 30°C. AIR INTAKE COMPRESSION 20°C | 70% UR 2 10 NM3/1 | 8 BAR COOLING 10 NM3/1 | 8 BAR | 30°C If the compressed air is then dried even more to a dewpoint of +3°C, a further 1.7 l/h of condensate can be separated. CONDENSATE 5,1 L/H Air Dryer benefits 1.DISTRIBUTION UNIT COST The distribution unit is more economical and can be installed without slopes to drain points, without separators and without condensate drains. Simple “T” drops coming directly from the distribution ring. 6.HIGHER FINAL PRODUCT QUALITY Greater productivity because of fewer untimely breakdowns due to machine faults. 3.LOWER MAINTENANCE COSTS 7.SAVINGS •For the distribution network, as there is no need to clean line separators or check the operation of the drains, which at times may be spread over very wide areas. •For machine applications and pneumatic tools, as the absence of condensate eliminates the main cause of breakdowns. 4.PROFITABILITY AND CREDIBILITY Greater productivity thanks to fewer untimely breakdowns due to machine faults. Maintenance managers, production managers, and air compressor specialists make sure their systems have a dryer. 24 Longer life for pneumatic equipment, as the use of dry air guarantees reliable performance over time. Higher final product quality both for applications where compressed air comes directly into contact with the product and where the air acts purely to assist movement of the machine’s servo mechanisms. 2.GREATER PRODUCTIVITY PAGE 5.LONGER LASTING EQUIPMENT www.nesscopressure.com.au •High energy savings due to low pressure drops throughout the system. •No wastage of compressed air because of the intelligent automatic discharge of condensate. •A cleaner compressed air distribution network without leakage. Greater reliability and longer life of applications. •Less maintenance and easier maintenance both due to the reliability of the components and the easy access to any internal component. Safe and reliable operation. AIR DRYERS INFINITY DRYERS & RECEIVERS Infinity CDX Air Dryer CDX Air Dryer features Infinity Advanced Air Solutions is one of the world’s leading manufacturers of dryers and is the only air compressor manufacturer that designs and manufactures all the dryers they use for their range of compressors in their own factories. 1.QUALITY High reliability attained through the development of the dryers in the CDX range. First-class components that have been tested under the worst possible operating conditions. Constant dewpoint under any load condition. Automatic operation. 2.INSTALLATION Its unique light and compact design makes it easy to transport by whatever means. Installation of the CDX dryer is simple and does not require any special equipment nor any special foundation work, whether it is a new system or an update to an existing system. All that is necessary is a pneumatic and an electrical connection plus filters and the dryer is ready to use. 3.MAINTENANCE Years of experience, the quality of the components we use, the generous size of the unit, its simple design and effective control system all contribute towards making these units safe and reliable over time. All the dryers in the CDX range have been designed and built with particular attention given to operation and performance using first-class components that have been tested in the field for many years. The refrigerant dryer offered by Infinity is a unit that: •Requires low maintenance and long intervals between overhauls; •Has few components subject to stress. Layout 6 AIR OUTLET 4 AIR INLET 15 7 16 10 5 11 12 1 Refrigerant fluid compressor 2 Condenser 3 Motor-driven ventilator 4 Air/Refrigerant evaporator 5 Condensate separator with a demister filter 6 Air/air heat exchanger 7 Refrigerant fluid separator 8 Maximum pressure switch 9 Service valve 10 Minimum pressure switch 14 11 Pressure switch, fan control 8 12 Hot gas bypass valve 13 Refrigerant fluid filter 13 9 1 19 17 2 18 14 Capillary tube 15 Service valve 16 Dewpoint thermometer 17 Impurity collector 18 Automatic discharge of condensate 3 CONDENSATE DRAIN (08) 9333 4999 19 Instrument panel [email protected] PAGE 25 AIR DRYERS INFINITY DRYERS & RECEIVERS Infinity CDX Refrigeration Air Dryers FAD (CFM) PRESSURE (BAR) PSI 10,200WATT PORT SIZE DIMENSIONS (L X W X H) WEIGHT (KG) CDX 12 42.4 16 232 266 3/4” M 350 x 500 x 450 25 CODE PAGE 26 CDX 18 64.4 16 232 284 3/4” M 350 x 500 x 450 27 CDX 24 83 13 188 609 1” F 370 x 500 x 764 44 CDX 30 106 13 188 673 1” F 370 x 500 x 764 44 CDX 36 127 13 188 793 11/2” F 460 x 560 x 789 53 CDX 41 145 13 188 870 11/2” F 460 x 560 x 789 60 CDX 52 184 13 188 1,072 11/2” F 460 x 560 x 789 65 CDX 65 230 13 188 1.190 11/2” F 580 x 590 x 899 80 CDX 77 272 13 188 1.446 11/2” F 580 x 590 x 899 80 CDX 100 353 13 188 1,818 2” F 735 x 898 x 962 128 CDX 120 424 13 188 1,319 2” F 735 x 898 x 962 146 CDX 150 530 13 188 1,631 2” F 735 x 898 x 962 158 CDX 180 636 13 188 1,889 2” F 735 x 898 x 962 165 CDX 240 848 13 188 2,110 3” F 1,020 x 1,082 x 1,535 325 CDX 300 1,060 13 188 3,900 3” F 1,020 x 1,082 x 1,535 335 CDX 350 1,237 13 188 4,460 3” F 1,020 x 1,082 x 1,535 350 CDX 450 1,589 13 188 5,550 DN125 1,020 x 1,082 x 1,535 380 CDX 500 1,766 13 188 6,715 DN125 1,020 x 2,099 x 1,535 550 CDX 700 2,472 13 188 6,800 DN125 1,020 x 2,099 x 1,535 600 www.nesscopressure.com.au AIR RECEIVERS INFINITY DRYERS & RECEIVERS Infinity Vertical Air Receivers Infinity offers a popular range of vertical air receivers that are specifically designed for use in industrial compressed air systems. These premium quality pressure vessels are exclusively made in our affiliated factory that is ISO 9001 compliant. Save time and money when purchasing a vertical air receiver by selecting from our extensive stock of competitively priced pressure vessels that are available for immediate delivery to anywhere in Australia. Features 33Design safety verified in accordance with Australian Standard AS 1210. 33Manufacturer’s Data Report provided in accordance with Australian Standard AS 4458. 33OH&S Registered Design approved for workplace use in all Australian States and Territories. 33Industry preferred socket sizes and placement. Reinforced vessel support attachments. 33External surfaces are abrasive blast cleaned, primed and finish coated in two-pack polyurethane paint 33Dulux® Process Blue external colour indicates compressed air content in accordance with Australian Standard AS 1345. 33Individually packed in a horizontal position inside a full timber crate with plastic bag cover. 33Design optimized for ease of handling, transport, storage and installation. (08) 9333 4999 [email protected] PAGE 27 AIR RECEIVERS INFINITY DRYERS & RECEIVERS 150L Air Receiver 330L Air Receiver CODE FS V150LP CODE FS V330LP PRESSURE 1,240 kPa | 180psi PRESSURE 1,220 kPa | 177psi WEIGHT 80kg WEIGHT 152kg TECHNICAL SPECS TECHNICAL SPECS A B C D E F G H A B C D E F G H 390 214 1700 750 450 375 250 622 490 250 2210 780 900 405 250 825 J K L M N P Q R J K L M N P Q R 1200 1/2” 3/4” 1 1/2” 150 1/2” 14 388 1650 1/2” 3/4” 1 1/2” 150 1/2” 14 505 530L Air Receiver 820L Air Receiver CODE FS V530LP CODE FS V820LP PRESSURE 1,215 kPa | 176psi PRESSURE 1,225 kPa | 178psi WEIGHT 233kg WEIGHT 390kg TECHNICAL SPECS PAGE 28 TECHNICAL SPECS A B C D E F G H A B C D E F G H 640 300 2140 820 750 445 250 750 780 360 2215 875 720 500 250 735 J K L M N P Q R J K L M N P Q R 1500 1/2” 3/4” 2” 150 1/2” 14 667 1470 3/4” 3/4” 2” 150 1/2” 18 791 www.nesscopressure.com.au AIR RECEIVERS INFINITY DRYERS & RECEIVERS 1240L Air Receiver 2400L Air Receiver CODE FS V1240LP FS V1240-1395 CODE FS V2400LP PRESSURE 1,100 kPa | 160psi 1,395 kPa | 202 psi PRESSURE 1,080 kPa | 157psi WEIGHT 552kg 680kg WEIGHT 1,080kg TECHNICAL SPECS TECHNICAL SPECS A B C D E F G H A B C D E F G H 975 500 2213 889 690 514 250 720 1160 640 2870 1015 1100 615 245 900 J K L M N P Q R J K L M N P Q R 1440 3/4” 1” 2” 150 1/2” 18 967 1900 1" 1" 3E 200 1" 20 1350 5000L Air Receiver Technical characteristics ØQ ON R PCD MOUNTING HOLES 12 0° 0° 12 ØA L BSP B 120° M BSP M BSP P BSP J E N C M BSP M BSP H CODE FS V5000LP PRESSURE 1,145 kPa | 166psi WEIGHT 2,080kg D F TECHNICAL SPECS A B C D E F G H 1455 820 3705 1095 1780 695 245 900 J K L M N P Q R 2580 1" 1" 4E 250 1" 20 1665 K BSP G 33 33 33 33 Design temperature range: 0°C to 100°C. Design fluid contents: Non harmful gas. Inspection openings and nameplate not shown for clarity. All socket threads are BSPP (British Standard Pipe Parallel). (08) 9333 4999 [email protected] PAGE 29 AIR RECEIVER ACCESSORIES INFINITY DRYERS & RECEIVERS PAGE 30 V150-530LP Auto-Drain Accessory Kit V150-530LP Manual Drain Accessory Kit CODE GM V150-530LP AD KIT CODE GM V150-530LP KIT SAFETY VALVE PRESSURE 1,035 kPa (150 psi) SAFETY VALVE PRESSURE 1,035 kPa (150 psi) SAFETY VALVE FLOW RATE 7.87 m3/min (278 cfm) SAFETY VALVE FLOW RATE 7.87 m3/min (278 cfm) SAFETY VALVE THREAD 1/2 inch BSP SAFETY VALVE THREAD 1/2 inch BSP PRESSURE GAUGE SCALE 0-1,600 kPa PRESSURE GAUGE SCALE 0-1,600 kPa PRESSURE GAUGE DIAL 80 mm PRESSURE GAUGE DIAL 80 mm DRAIN TYPE Auto-float valve DRAIN TYPE Manual ball valve DRAIN INLET SIZE 1/2 inch BSP DRAIN INLET SIZE 1/2 inch BSP DRAIN OUTLET SIZE 1/8 inch BSP DRAIN OUTLET SIZE 1/2 inch BSP V820LP Auto-Drain Accessory Kit V820LP Manual Drain Accessory Kit CODE GM V820LP AD KIT CODE GM V820LP KIT SAFETY VALVE PRESSURE 1,035 kPa (150 psi) SAFETY VALVE PRESSURE 1,035 kPa (150 psi) SAFETY VALVE FLOW RATE 7.87 m3/min (278 cfm) SAFETY VALVE FLOW RATE 7.87 m3/min (278 cfm) SAFETY VALVE THREAD 1/2 inch BSP SAFETY VALVE THREAD 1/2 inch BSP PRESSURE GAUGE SCALE 0-1,600 kPa PRESSURE GAUGE SCALE 0-1,600 kPa PRESSURE GAUGE DIAL 80 mm PRESSURE GAUGE DIAL 80 mm DRAIN TYPE Auto-float valve DRAIN TYPE Manual ball valve DRAIN INLET SIZE 1/2 inch BSP DRAIN INLET SIZE 3/4 inch BSP DRAIN OUTLET SIZE 1/8 inch BSP DRAIN OUTLET SIZE 3/4 inch BSP www.nesscopressure.com.au AIR RECEIVER ACCESSORIES INFINITY DRYERS & RECEIVERS V1240LP Auto-Drain Accessory Kit V1240LP Manual Drain Accessory Kit CODE GM V1240LP AD KIT CODE GM V820LP KIT SAFETY VALVE PRESSURE 1,035 kPa (150 psi) SAFETY VALVE PRESSURE 1,035 kPa (601 psi) SAFETY VALVE FLOW RATE 17.02 m3/min (601 cfm) SAFETY VALVE FLOW RATE 17.02 m3/min (278 cfm) SAFETY VALVE THREAD 3/4 inch BSP SAFETY VALVE THREAD 3/4 inch BSP PRESSURE GAUGE SCALE 0-1,600 kPa PRESSURE GAUGE SCALE 0-1,600 kPa PRESSURE GAUGE DIAL 80 mm PRESSURE GAUGE DIAL 80 mm DRAIN TYPE Auto-float valve DRAIN TYPE Manual ball valve DRAIN INLET SIZE 1/2 inch BSP DRAIN INLET SIZE 3/4 inch BSP DRAIN OUTLET SIZE 1/8 inch BSP DRAIN OUTLET SIZE 3/4 inch BSP Super Trap Electronic Timer Drain CODE DESCRIPTION CODE DESCRIPTION ST-200 Super Trap Auto Drain 220V EZI1 AUTO DRAIN Timed electronic auto drain 1/2” 230V (08) 9333 4999 [email protected] PAGE 31 AIR RECEIVERS ACCESSORIES INFINITY DRYERS & RECEIVERS Pressure Gauge 40mm CODE 1610750 CODE 1612402 THREAD 1/8 BSPT LM THREAD 1/4 BSPT CBM DESCRIPTION 40MMX 1000KPA/psi DESCRIPTION 50MMX 1600KPA/psi Pressure Gauge 80mm PAGE 32 Pressure Gauge 50mm Pressure Gauge 63mm CODE 1612800 CODE 1612810 THREAD 1/4 BSPT LM THREAD 1/4 BSPT LM DESCRIPTION 80MMX 1600KPA/psi DESCRIPTION 63MMX 1600KPA/psi www.nesscopressure.com.au INFINITY FILTRATION INDUSTRIAL FILTRATION FILTERS, REGULATORS, LUBRICATORS OIL/WATER SEPARATORS 34 42 52 33 INDUSTRIAL FILTRATION INFINITY FILTRATION Industrial Pre-Filter The Infinity industrial pre-filter is made of high quality aluminium alloy and carbon steel. Featuring a compact design to reduce space for maintenance, its surface is coated with epoxy resin powders so as to improve its durability and resistance to corrosion. The pre-filter features a high quality industrial float drain with ball valve for easy condensate removal and a threaded connection is used as both an inlet and outlet. The filter housing is marked with direction of air flow for ease of use, and the auto drain is serviceable without shutting off the air supply. Features 33Filtration rating: 5µm 33Oil content: 5ppm 33Maximum pressure: 232 psi Specs CODE PAGE 34 MICRONS FLOW RATE CFM MAX PRESSURE PSI MAX TEMP CONNECTION SIZE IN-F15P-320 Industrial Pre-Filters 1/2" DESCRIPTION 5 35 232 65°C 1/2” IN-F20P-320 Industrial Pre-Filters 3/4" 5 70 232 65°C 3/4” IN-F25P-320 Industrial Pre-Filters 1" 5 105 232 65°C 1” IN-F40P-320 Industrial Pre-Filters 1 1/2" 5 210 232 65°C 1 1/2” IN-F50P-320 Industrial Pre-Filters 2” 5 630 232 65°C 2” IN-F63P-320 Industrial Pre-Filters 2 1/2” 5 840 232 65°C 2 1/2” www.nesscopressure.com.au INDUSTRIAL FILTRATION INFINITY FILTRATION Functionality The function of a pre-filter (or particulate filter) is to remove solid particles such as dust, pollen, mold and bacteria from the air. Particles are removed from the air using a two port filter housing and pre-filter element, specifically designed for this purpose. The ultra fine fibres of the pre-filter element capture microscopic particles up to 50 times smaller than the eye can see through a combination of diffusion, interception and inertial impaction. With smaller particles, diffusion occurs when the random motion of the particles causes them to collide with fibres. Interception occurs when larger particles directly collide with a fibre. When a particle’s inertia leads to its collision with a fibre, this is known as inertial impaction. The diagram below shows the pre-filter process. Compressed air flows from the compressor, entering the filter housing via the inlet. As the air flows through the filter element from inside to out, dust particles and condensate are removed and collected at the bottom of the bowl where they are ejected automatically by the auto drain system. FILTERED OUTLET INLET To select the correct size of filter for a particular application, choose on the basis of air flow and system pressure, rather than pipe size. Select a filter large enough to ensure that the air exits the filter at a low velocity. Pre-filters are ideal for general purpose air tools and building sites, and used as the first stage before an Infinity coalescing and absorption filter. It is also recommended that they be used to filter the air before it reaches the air dryer. DRAIN Technical Characteristics A Connection Size of Inlet and Outlet A Connection Size of Inlet and Outlet Filter Filter B Filter Housing B Filter Housing C C Manual Drain Valve Manual Drain Valve Fig. 1 CODE FIG. IN-F15P-320 IN-F20P-320 1 Fig. 2 A B C CONNECTION SIZE 104 +/-0.8 104 +/-0.8 243 +/-1.2 217 +/-1.2 1/2” 313 +/-1.2 287 +/-1.2 3/4” IN-F25P-320 104 +/-0.8 313 +/-1.2 287 +/-1.2 1” IN-F40P-320 138 +/-0.8 624 +/-1.2 624 +/-1.2 1 1/2” 148 +/-0.8 685 +/-1.2 639 +/-1.2 2” 150 +/-0.8 850 +/-1.2 800 +/-1.2 2 1/2” IN-F50P-320 IN-F63P-320 2 (08) 9333 4999 [email protected] PAGE 35 INDUSTRIAL FILTRATION INFINITY FILTRATION Industrial Coalescing Filter The Infinity industrial coalescing filter is made of high quality aluminium alloy and carbon steel. Featuring a compact design to reduce space for maintenance, its surface is coated with epoxy resin powders so as to improve its durability and resistance to corrosion. The coalescing filter features a high quality industrial float drain with ball valve for easy condensate removal, and a threaded connection is used as both an inlet and outlet. The filter housing is marked with direction of air flow for ease of use, and the auto drain is serviceable without shutting off the air supply. Features 33Filtration rating: 0.01µm 33Oil content: 1ppm 33Maximum pressure: 232 psi Specs CODE IN-F15C-130 PAGE 36 DESCRIPTION Coalescing Filters 1/2" MICRONS FLOW RATE CFM MAX PRESSURE PSI MAX TEMP CONNECTION SIZE 0.01 35 232 65°C 1/2” IN-F20C-130 Coalescing Filters 3/4" 0.01 70 232 65°C 3/4” IN-F25C-130 Coalescing Filters 1" 0.01 105 232 65°C 1” IN-F40C-130 Coalescing Filters 1 1/2" 0.01 210 232 65°C 1 1/2” IN-F50C-130 Coalescing Filters 2” 0.01 630 232 65°C 2” IN-F63C-130 Coalescing Filters 2 1/2” 0.01 840 232 65°C 2 1/2” www.nesscopressure.com.au INDUSTRIAL FILTRATION INFINITY FILTRATION Functionality The main function of the coalescing filter is to trap and subsequently remove liquid, oil and water from a compressed air stream. The separation of aerosol and solid contaminants from air is primarily dictated by gravity. Larger contaminants settle out of the air stream fairly quickly, however extremely small aerosol particles remain suspended, particularly in flowing air. The coalescing filter combines these aerosols into even larger droplets as they pass through the filter element’s fibre matrix, eventually becoming large enough to be susceptible to the force of gravity and be drained away. The diagram below shows the coalescing process. Air enters the housing and flows through the filter media, passing from the inside element surface to the outside. Coalesced liquid collects in the bowl where it is drained and clean air exits the housing through the outlet port. INLET OUTLET The coalescing filter can be seen as a multifunctional filtration solution, due to its ability to filter particulates just as effectively as it can coalesce aerosols and droplets. If you have an application that requires both types of filtration, a coalescing filter is ideal. To select the correct size of filter for a particular application, choose on the basis of air flow and system pressure, rather than pipe size. Select a filter large enough to ensure that the air exits the filter at a low velocity and does not carry over coalesced liquid. Coalescing filters are ideal for use after air has flowed through the compressed air dryer, acting as an excellent condensate removal. They are best used with an Infinity pre-filter. DRAIN Technical Characteristics A Connection Size of Inlet and Outlet A Connection Size of Inlet and Outlet Filter Filter B Filter Housing B Filter Housing C C Manual Drain Valve Manual Drain Valve Fig. 1 CODE FIG. IN-F15C-130 IN-F20C-130 1 Fig. 2 A B C CONNECTION SIZE 104 +/-0.8 104 +/-0.8 243 +/-1.2 217 +/-1.2 1/2” 313 +/-1.2 287 +/-1.2 3/4” IN-F25C-130 104 +/-0.8 313 +/-1.2 287 +/-1.2 1” IN-F40C-130 138 +/-0.8 624 +/-1.2 624 +/-1.2 1 1/2” 148 +/-0.8 685 +/-1.2 639 +/-1.2 2” 150 +/-0.8 850 +/-1.2 800 +/-1.2 2 1/2” IN-F50C-130 IN-F63C-130 2 (08) 9333 4999 [email protected] PAGE 37 INDUSTRIAL FILTRATION INFINITY FILTRATION Industrial Absorption Filter Activated absorption filters offer the final stage of filtration. The activated carbon removes smells and odors from the system, particularly important in breathing air systems. Combined with an Infinity pre-filter and coalescing filter, this filter set will offer air to a quality of 0.003ppm. The absorption filter features a high quality industrial float drain with ball valve for easy condensate removal, and a threaded connection is used as both an inlet and outlet. The filter housing is marked with direction of air flow for ease of use, and the auto drain is serviceable without shutting off the air supply. Features 33Filtration rating: 0.01µm 33Oil content: 0.003ppm 33Maximum pressure: 232 psi Specs CODE IN-F15A-150 PAGE 38 DESCRIPTION Absorption Filters 1/2" MICRONS FLOW RATE CFM MAX PRESSURE PSI MAX TEMP CONNECTION SIZE 0.01 35 232 65°C 1/2” IN-F20A-150 Absorption Filters 3/4" 0.01 70 232 65°C 3/4” IN-F25A-150 Absorption Filters 1" 0.01 105 232 65°C 1” IN-F40A-150 Absorption Filters 1 1/2" 0.01 210 232 65°C 1 1/2” IN-F50A-150 Absorption Filters 2” 0.01 630 232 65°C 2” IN-F63A-150 Absorption Filters 2 1/2” 0.01 840 232 65°C 2 1/2” www.nesscopressure.com.au INDUSTRIAL FILTRATION INFINITY FILTRATION Functionality The main function of the absorption filter is to absorb smells, odors and taste from compressed air, making it suitable and comfortable for breathing. This degree of filtration also offers other benefits including virtually oil free air, making it extremely appropriate for applications such as high quality painting, glass manufacturing and laser cutting, when used with the correct air drying process. For breathing air, the absorption filter must be used in conjunction with other specified equipment, including the Infinity pre-filter, coalescing filter and dryers. This will ensure that air is at the correct quality and highest of standards. It is also recommended that all breathing air systems are regularly tested. The diagram below shows the absorption filtration process. As air enters the housing, it flows through the filter element from outside to in, during which the activated carbon in the element absorbs smells and odors from the compressed air. The air then exits the housing through the outlet port. FILTERED OUTLET INLET To select the correct size of filter for a particular application, choose on the basis of air flow and system pressure, rather than pipe size. Select a filter large enough to ensure that the air exits the filter at a low velocity. DRAIN Technical Characteristics A Connection Size of Inlet and Outlet A Connection Size of Inlet and Outlet Filter B Filter Housing Filter B Filter Housing C C Manual Drain Valve Manual Drain Valve Fig. 1 CODE FIG. IN-F15A-150 IN-F20A-150 1 Fig. 2 A B C CONNECTION SIZE 104 +/-0.8 104 +/-0.8 243 +/-1.2 217 +/-1.2 1/2” 313 +/-1.2 287 +/-1.2 3/4” IN-F25A-150 104 +/-0.8 313 +/-1.2 287 +/-1.2 1” IN-F40A-150 138 +/-0.8 624 +/-1.2 624 +/-1.2 1 1/2” 148 +/-0.8 685 +/-1.2 639 +/-1.2 2” 150 +/-0.8 850 +/-1.2 800 +/-1.2 2 1/2” IN-F50A-150 IN-F63A-150 2 (08) 9333 4999 [email protected] PAGE 39 INDUSTRIAL FILTRATION INFINITY FILTRATION Industrial Pre-Filter Element Pre-filter elements are composed of fibrous materials which capture and remove fine, solid particles such as dust, pollen, mold and bacteria from the air. As the air flows through the filter element from inside to out, dust particles and condensate are removed and collected at the bottom of the bowl where they are ejected automatically by the auto drain system. Features 33Filtration rating: 5µm 33Maximum temperature: 65˚C 33Maximum pressure: 232 psi Specs CODE DESCRIPTION FLOW RATE IN-E15P-320 Pre-Filter Elements 1/2" IN-E20P-320 Pre-Filter Elements 3/4" 35 cfm 70 cfm IN-E25P-320 Pre-Filter Elements 1" 105 cfm IN-E40P-320 Pre-Filter Elements 1 1/2” 210 cfm IN-E50P-320 Pre-Filter Elements 2” 630 cfm IN-E63P-320 Pre-Filter Elements 2 1/2” 840 cfm Technical Specs DESCRIPTION Industrial Filter Element 1/2” G ф1 ф2 A B O-RING G 3/4” 31 42 94 76 25.8 x 2.65 30 x 3.55 Industrial Filter Element 3/4” G 1” 38.5 52 128 104 Industrial Filter Element 1” G 1” 38.5 52 152 128 30 x 3.55 Industrial Filter Element 1 1/2” G 1” 38.5 62 204 180 30 x 3.55 Industrial Filter Element 2” - - 86 397 381 54.5 x 3.55 Industrial Filter Element 2 1/2” - - 86 524 508 54.5 x 3.55 Industrial Coalescing Element The coalescing filter element comprises of two parts, an inner and outer layer. The inner layer consists of a high-efficiency coalescing stage, while the outer layer is a coarser stage used for drainage. Any liquid aerosols or droplets are caught within the fine fibres of the inner layer, eventually accumulating to the extent that they are forced to the outer layer of the filter element and into the ‘bowl’ of the housing. Features 33Filtration rating: 0.01µm 33Maximum temperature: 65˚C 33Maximum pressure: 232 psi Specs CODE DESCRIPTION FLOW RATE CFM IN-E15C-130 Coalescing Elements 1/2" IN-E20C-130 Coalescing Elements 3/4" 35 70 IN-E25C-130 Coalescing Elements 1" 105 IN-E40C-130 Coalescing Elements 1 1/2" 210 IN-E50C-130 Coalescing Elements 2” 630 IN-E63C-130 Coalescing Elements 2 1/2” 840 Technical Specs DESCRIPTION PAGE 40 www.nesscopressure.com.au G ф1 ф2 A B O-RING Coalescing Elements 1/2" G 3/4” 31 42 94 76 25.8 x 2.65 30 x 3.55 Coalescing Elements 3/4" G 1” 38.5 52 128 104 Coalescing Elements 1" G 1” 38.5 52 152 128 30 x 3.55 Coalescing Elements 1 1/2" G 1” 38.5 62 204 180 30 x 3.55 Coalescing Elements 2” - - 86 397 381 54.5 x 3.55 Coalescing Elements 2 1/2” - - 86 524 508 54.5 x 3.55 INDUSTRIAL FILTRATION INFINITY FILTRATION Industrial Absorption Element Industrial absorption elements offer the final stage of filtration. As the air flows through the element from outside to in, the activated carbon in the element absorbs smells and odors from the compressed air system, making it suitable and comfortable for breathing. Features 33Filtration rating: 0.01µm 33Maximum temperature: 65˚C 33Maximum pressure: 232 psi Specs CODE DESCRIPTION FLOW RATE CFM IN-E15A-150 Absorption Elements 1/2" IN-E20A-150 Absorption Elements 3/4" 35 70 IN-E25A-150 Absorption Elements 1" 105 IN-E40A-150 Absorption Elements 1 1/2” 210 IN-E50A-150 Absorption Elements 2” 630 IN-E63A-150 Absorption Elements 2 1/2” 840 Technical Specs G ф1 ф2 A B O-RING Absorption Elements 1/2" DESCRIPTION G 3/4” 31 42 94 76 25.8 x 2.65 Absorption Elements 3/4" G 1” 38.5 52 128 104 30 x 3.55 Absorption Elements 1" G 1” 38.5 52 152 128 30 x 3.55 Absorption Elements 1 1/2” G 1” 38.5 62 204 180 30 x 3.55 Absorption Elements 2” - - 86 397 381 54.5 x 3.55 Absorption Elements 2 1/2” - - 86 524 508 54.5 x 3.55 (08) 9333 4999 [email protected] PAGE 41 FILTERS, REGULATORS & LUBRICATORS INFINITY FILTRATION OFR Filter Regulator The Infinity OFR combines a filter and a regulator in a single unit. It works to both clean the compressed air of fluid, oil, condensation and dirt particles, and to maintain constant operating pressure despite fluctuation in line pressure and the amount of air consumed. Its 16 bar pressure rating makes the OFR filter regulator a perfect compliment to the Infinity aluminium pipe. Features 33Pipe mounting or foot mounting 33Complete with gauge and bracket 33Grade of filtration: 40µm Specs CODE SIZE IN-FR2000-1/4 MINI IN-FR3000-1/4 IN-FR3000-1/2 IN-FR5000-3/4 IN-FR5000-1 PAGE 42 MIDI MAXI DESCRIPTION RATED FLOW (L/MIN) PORT SIZE OFR Filter Reg Mini 1/4” 1400 1/4 OFR Filter Reg Midi 1/4” 3000 1/4 OFR Filter Reg 1/2” 3400 1/2 OFR Filter Reg 3/4” 9000 3/4 OFR Filter Reg 1” 10000 1 www.nesscopressure.com.au MAX PRESSURE PSI MAX CONDENSATE CAPACITY MAX TEMP 22ml 16 bar 43ml 80ml 0 - 60°C FILTERS, REGULATORS & LUBRICATORS INFINITY FILTRATION Dimensional drawings SIZE E3 E4 E5 E6 E8 E9 F1 MINI 40 39 76 95 64 52 1/4” MIDI 55 47 93 112 85 70 1/4”, 1/2” MAXI 66 53 104 124 96.1 80.9 3/4”, 1” SIZE F2 F3 F4 F5 MINI M36*1.5 31 M4 4.5 40 F6 44 L1 35 L2 MIDI M52*1.5 50 M5 5.5 52 71 60 MAXI M36*1.5 31 M5 5.5 63 71 60 SIZE L3 H1 H3 H4 H5 H6 MINI 11 194 69 17.5 20 15 MIDI 22 250 98 24.5 32 15 MAXI 22 252 80 24.5 32.4 15 Structural diagram - main parts NO. DENOMINATION MATERIAL 1 Pressure knob POM 2 Regulator cap POM 3 Regulator nut S35C 4 Adjusting spindle S35C 5 Pressure spring SWC 6 Fixed ring 6061-T6 7 One part of membrane PA6+G15 8, 11, 17, 25, 28, 31 O-ring NBR 9 Flange IN Zinc alloy 10 Spool Brass 12 Whirlwind impeller POM 13 Filter element PE 14 Manger POM 15 Metal bowl guard Aluminium alloy 16 Filter bowl PC 18 Inner joint POM 19 Condensate drain POM 20 Wearing sheet Insulation sheet 21 OR sheet NBR 22 Overflow base 6061-T6 23 One part of diaphragm SPCC 24 Diaphragm NBR 26 OR body Zinc alloy 27 Plug POM 29 Flange OUT Zinc alloy 30 Allen screw S35C 32 Spring SWPB 33 Fasteners Brass 34 Filter element base POM (08) 9333 4999 [email protected] PAGE 43 FILTERS, REGULATORS & LUBRICATORS INFINITY FILTRATION OR Regulator In all pneumatic systems, the pressure of the air can fluctuate. This is normally caused by air being exhausted from the compressor tank into the system, or when the tank is replenished by the compressor. The OR regulator maintains constant operating pressure in the system, despite fluctuation in line pressure and air consumption, and offers various range settings allowing the pressure to be adjusted to the required level. The Infinity OR regulator offers a 16 bar maximum pressure rating, making it a perfect compliment to the Infinity aluminium pipe, and is available in a tamper proof option. It features a diaphragm type structure and pipe or bracket mounting, and is best used in conjunction with the Infinity OF filter. Features 33Pipe mounting or foot mounting 33Complete with gauge and bracket Specs CODE IN-R2000-1/4 IN-R3000-1/4 IN-R3000-1/2 IN-R5000-3/4 IN-R5000-1 PAGE 44 SIZE MINI MIDI MAXI DESCRIPTION RATED FLOW (L/MIN) PORT SIZE OR Regulator Mini 1/4” 1500 1/4 OR Regulator Midi 1/4” 3000 1/4 OR Regulator Midi 1/2” 3500 1/2 OR Regulator Maxi 3/4” 11000 3/4 OR Regulator Maxi 1” 11500 1 www.nesscopressure.com.au MAX PRESSURE PSI MAX CONDENSATE CAPACITY MAX TEMP 16 bar 0 - 60°C 0 - 60°C FILTERS, REGULATORS & LUBRICATORS INFINITY FILTRATION Dimensional drawings SIZE E3 E4 E5 E6 E8 E9 F1 F2 F3 MINI 40 39 76 95 64 52 1/4” M36*1.5 31 MIDI 55 47 93 112 85 70 1/4”, 1/2” M52*1.5 50 MAXI 66 53 104 124 96.12 80.91 3/4”, 1” M36*1.5 31 SIZE F4 F5 F6 L1 L2 L3 L4 H3 H4 MINI M4 4.5 40 44 35 11 Max.3 69 17.5 H7 96 MIDI M5 5.5 52 71 60 22 Max.5 98 24.5 96 MAXI M5 5.5 63 71 60 22 Max.4 80 24.5 96 Structural diagram - main parts NO. DENOMINATION MATERIAL 1 Pressure knob POM 2 Regulator cap POM 3 Regulator nut S35C 4 Adjusting spindle S35C 5 Pressure spring SWC 6 Fixed ring 6061-T6 7 One part of membrane NBR 8 O-ring NBR 9 Flange IN Zinc alloy 10 Spool BRass 11 O-ring NBR 12 O-ring NBR 13 Fasteners Brass 14 Locker cover Zinc alloy 15 Wearing sheet Insulation sheet 16 OR Sheet NBR 17 Overflow base 6061-T6 18 One part of diaphragm SPCC 19 Diaphragm NBR 20 O-ring NBR 21 OR body Zinc alloy 22 Plug POM 23 O-ring NBR 24 Flange OUT Zinc alloy 25 Allen screw S35C 26 Spring SWPB (08) 9333 4999 [email protected] PAGE 45 FILTERS, REGULATORS & LUBRICATORS INFINITY FILTRATION OF Filter Almost any pneumatic system will function better and for a longer period with properly conditioned air. In fact, many system components, such as air cylinders and motors, may be vulnerable to significant damage from dirty or un-lubricated air. The Infinity OF filter, complete with water separator, removes fluid, oil, condensation and dirt particles from the air stream to protect downstream equipment from contamination. As air enters the filter, internal baffles create a swirling motion in the air so that dirt and liquids are thrown against the sides of the filter bowl. While other filters on the market normally consist of a piston style system, the OF filter features a diaphragm, resulting in a larger internal area and more control. A market leading product, the OF filter offers a 16 bar maximum pressure rating, making it a perfect compliment to the Infinity aluminium pipe. Features 33Sintered filter with water separator 33Pipe mounting or foot mounting 33Comes with bracket 33Grade of filtration: 40µm Specs CODE IN-F2000-1/4 IN-F3000-1/4 IN-F3000-1/2 IN-F5000-3/4 IN-F5000-1 PAGE 46 SIZE MINI MIDI MAXI DESCRIPTION RATED FLOW (L/MIN) PORT SIZE OF Filter Mini 1/4” 1200 1/4 OF Filter Midi 1/4” 2500 1/4 OF Filter Midi 1/2” 3000 1/2 OF Filter Maxi 3/4” 5000 3/4 OF Filter Maxi 1” 5300 1 www.nesscopressure.com.au MAX PRESSURE PSI MAX CONDENSATE CAPACITY MAX TEMP 22ml 16 bar 43ml 80ml 0-6O˚C FILTERS, REGULATORS & LUBRICATORS INFINITY FILTRATION Dimensional drawings SIZE E3 E4 E7 E8 E9 F1 F4 F5 MINI 40 39 2 64 52 1/4” M4 4.5 MIDI 55 47 3 85 70 1/4”, 1/2” M5 5.5 96.116 80.91 3/4”, 1” M5 5.5 MAXI 66 53 3 SIZE L1 L2 L3 H4 H5 H6 H8 H9 MINI 44 35 11 17.5 20 15 144 129 MIDI 71 60 22 24.5 32 15 179 156 MAXI 71 60 22 24.5 32.40 15 203 175 Structural diagram - main parts NO. DENOMINATION MATERIAL 1 Ornament cover (round) POM 2 O-ring NBR 3 Flange - IN Zinc alloy 4 Filter element base POM 5 Whirlwind impeller POM 6 Filter element PE 7 Manger POM 8 Metal bowl guard Aluminium alloy 9 Filter bowl PC 10 O-ring NBR 11 Inner joint POM 12 Condensate drain POM 13 OF body Zinc alloy 14 Flange - OUT Zinc alloy 15 O-ring NBR 16 Plug POM 17 O-ring NBR 18 Allen screw S35C (08) 9333 4999 [email protected] PAGE 47 FILTERS, REGULATORS & LUBRICATORS INFINITY FILTRATION OL Lubricator Many components in a pneumatic system must be lubricated, especially ones with moving parts. The Infinity OL lubricator is a direct constant-density lubricator that adds regulated quality oil to the compressed air, using a valve to keep oil mist content proportional to the compressed air flow. The oil drip rate is controlled by means of the regulating screw, for which 1 to 12 drops/1000L air is usually sufficient. The OL lubricator offers a 16 bar maximum pressure rating, making it a perfect compliment to the Infinity aluminium pipe, and is best used in conjunction with the Infinity OF filter and OR regulator. Features 33Pipe mounting or foot mounting 33Complete with gauge and bracket Specs CODE IN-L2000-1/4 IN-L3000-1/4 IN-L3000-1/2 IN-L5000-3/4 IN-L5000-1 PAGE 48 SIZE MINI MIDI MAXI DESCRIPTION RATED FLOW (L/MIN) PORT SIZE OL Lubricator Mini 1/4” 2300 1/4 OL Lubricator Midi 1/4” 5000 1/4 OL Lubricator Midi 1/2” 6100 1/2 OR Regulator Maxi 3/4” 8400 3/4 OR Regulator Maxi 1” 9000 1 www.nesscopressure.com.au MAX PRESSURE PSI MAX CONDENSATE CAPACITY MAX TEMP 22ml 16 bar 43ml 80ml 0 - 60°C FILTERS, REGULATORS & LUBRICATORS INFINITY FILTRATION Dimensional drawings SIZE E3 E4 E7 F1 F4 F5 MINI 40 39 2 1/4” M4 4.5 MIDI 55 47 3 1/4”, 1/2” M5 5.5 MAXI 66 53 3 3/4”, 1” M5 5.5 SIZE L1 L2 L3 H4 MINI 44 35 11 17.5 H5 20 MIDI 71 60 22 24.5 32 MAXI 71 60 22 24.5 32.40 Structural diagram - main parts NO. DENOMINATION MATERIAL 1 Upper glass PC 2 Adjust screw Brass 3 O-ring NBR 4 Ornament cover (circular) PO 5 Windshield chip NBR 6 Windshield base Brass 7 Flange - IN Zinc alloy 8 O-ring NBR 9 O-ring NBR 10 Metal bowl guard Aluminium alloy 11 Lubricator bowl PC 12 Oil-filter plug Brass powder sintered 13 O-ring NBR 14 Screw base Brass 15 Oil dropping PC 16 Seal piece NBR 17 OL Body Zinc alloy 18 Flange OUT Zinc alloy 19 Allen screw S35C 20 Bleeder screw POM 21 O-ring NBR 22 Valve pin Brass 23 Double-end bolt SUS 24 Steel ball SUS304 25 Oil tube connection POM 26 Oil tube PU (08) 9333 4999 [email protected] PAGE 49 FILTERS, REGULATORS & LUBRICATORS INFINITY FILTRATION OU Filter Regulator Lubricator The Infinity OU consists of an OFR filter regulator and an OL lubricator, making it the perfect all in one package for a compressed air system. The OF filter with water separator cleans the compressed air of fluid, oil, condensation and dirt particles, while the OR regulator maintains constant operating pressure despite fluctuation in line pressure and the amount of air consumed. Meanwhile, the OL lubricator works to add regulated quality oil to the filtered air. It’s 16 bar pressure rating makes the OU filter regulator lubricator a perfect compliment to the Infinity aluminium pipe. Features 33Pipe mounting or foot mounting 33Complete with gauge and bracket 33Grade of filtration: 40µm Specs CODE IN-FLR2000-1/4 PAGE 50 SIZE MINI DESCRIPTION RATED FLOW (L/MIN) PORT SIZE MAX PRESSURE PSI MAX CONDENSATE CAPACITY MAX TEMP OU Filter Reg Lubricator 1/4” 1/4” 40µm 0.5...12bar 22ml - www.nesscopressure.com.au FILTERS, REGULATORS & LUBRICATORS INFINITY FILTRATION Dimensional drawings SIZE E1 E2 E3 E4 E5 E6 E7 MINI 104 92 40 39 76 95 2 SIZE F1 F2 F3 F4 F5 F6 L1 MINI 1/4” M36*1.5 31 M4 4.5 40 44 SIZE L2 L3 H1 H2 H3 H4 H5 H6 MINI 35 11 194 169 69 17.5 20 15 Structural diagram - main parts NO. DENOMINATION MATERIAL 1 Flange IN Zinc alloy 2 Filter + Regulator - 3 Lubricator - 4 Flange OUT Zinc alloy 5 Bracket SPCC 6 Allen screw S35C 7 Pressure gauge - (08) 9333 4999 [email protected] PAGE 51 OIL/WATER SEPARATORS INFINITY FILTRATION Oil/Water Separators Features and benefits The Infinity Sepremium range of oil/water separators separates oil from condensate, generated by compressed air systems. As condensate flows into the Sepremium, the oil is filtered out through various filtration elements. The first oil adsorbing element has a clever saturation indicating feature, offering you a visual operating status of the separator at a distance. The elements are designed to combine various types of adsorption technologies to achieve less than 10 ppm oil residue values at the output stage. Final separation stage includes specially selected activated carbon to polish out the remaining contaminants. Product dimensions - SEPREMIUM2 33High performance elements applied. 33Simple installation and maintenance procedures. 33Successful separation of mineral oil and synthetic lubricants. 33Fixing bracket included. 33Visual element life indication. 33Lighter and easier replacement of elements. 33Sectional draining options during servicing. 33Multiple condensate inlets. 33Sample bottle and test drain for sample taking. Product dimensions - SEPREMIUM5, 10, 20 & 30 A A B E D C C D FRONT VIEW B SIDE VIEW FRONT VIEW SIDE VIEW TOP VIEW Infinity Sepremium 2 MODEL SEPREMIUM2 MODEL SEPREMIUM2 PG (Suitable to use with Polyglycol based lubricants) MAX OIL ADSORPOTION 2L INLET CONNECTIONS 1/2" OUTLET CONNECTIONS 1/2" HOUSING MATERIAL ABS HOUSING COLOUR Black LID COLOUR Grey MAX COMPRESSOR CAPACITY 2m3/min OR 70cfm A B C D 255 mm 239 mm 212 mm 70 mm Features 1/2" inlet connection PAGE 52 www.nesscopressure.com.au 1/2" outlet connection Holding bracket OIL/WATER SEPARATORS INFINITY FILTRATION Infinity Sepremium 5 MODEL SEPREMIUM5 MODEL SEPREMIUM5 PG (Suitable to use with Polyglycol based lubricants) MAX OIL ADSORPOTION 5L INLET CONNECTIONS 1/2" (2) OUTLET CONNECTIONS 1" HOUSING MATERIAL PE HOUSING COLOUR Black LID COLOUR Dark grey MAX COMPRESSOR CAPACITY 5m3/min OR 175cfm A D E 580 mm 610 mm 190 mm Features Visual element life indication Easy replacement of elements Multi inlet adapter Infinity Sepremium 10 MODEL SEPREMIUM10 MODEL SEPREMIUM10 PG (Suitable to use with Polyglycol based lubricants) MAX OIL ADSORPOTION 10L INLET CONNECTIONS 1/2" (2) OUTLET CONNECTIONS 1" HOUSING MATERIAL PE HOUSING COLOUR Black LID COLOUR Dark grey MAX COMPRESSOR CAPACITY 10m3/min OR 350cfm A B C D E 650 mm 191 mm 470 mm 750 mm 240 mm Features Visual element life indication Drains for easy maintenance (08) 9333 4999 Easy replacement of elements [email protected] PAGE 53 OIL/WATER SEPARATORS INFINITY FILTRATION Infinity Sepremium 20 MODEL SEPREMIUM20 MODEL SEPREMIUM20 PG (Suitable to use with Polyglycol based lubricants) MAX OIL ADSORPOTION 15L INLET CONNECTIONS 1/2" (2) OUTLET CONNECTIONS 1" HOUSING MATERIAL PE HOUSING COLOUR Black LID COLOUR Dark grey MAX COMPRESSOR CAPACITY 20m3/min OR 700cfm A B C D E 780 mm 192 mm 560 mm 900 mm 305 mm Features Visual element life indication Drains for easy maintenance Easy replacement of elements Infinity Sepremium 30 MODEL SEPREMIUM30 MODEL SEPREMIUM30 PG (Suitable to use with Polyglycol based lubricants) MAX OIL ADSORPOTION 25L INLET CONNECTIONS 1/2" (2) OUTLET CONNECTIONS 1" HOUSING MATERIAL PE HOUSING COLOUR Black LID COLOUR Dark grey MAX COMPRESSOR CAPACITY 30m3/min OR 1050cfm A B C D E 970 mm 190 mm 560 mm 900 mm 380 mm Features Visual element life indication PAGE 54 www.nesscopressure.com.au Drains for easy maintenance Easy replacement of elements INFINITY PIPE SYSTEMS TECHNICAL CHARACTERISTICS INSTALLATION GUIDE PIPE & FITTINGS DROP LEG PACKAGES 56 59 62 76 55 TECHNICAL CHARACTERISTICS INFINITY PIPE SYSTEMS Infinity Zero Condensate Tee One of the many technologically advanced features of the Infinity system is the zero condensate swan neck fitting. It’s an innovative solution that completely removes the need for a conventional swan neck and drain valves, providing a quick and easy solution to the problem of condensate. This efficient internal system allows the fluid to reach its destination without any damaging condensation reaching equipment. Condensation stays within the ring main and can be drained off at the most convenient point. The internal geometric shape means it can be used vertically or horizontally. AIR H2 O AIR H2 O PATENTED PLASTIC ALUMINIUM When you compare the internal diameter of the Infinity aluminium pipe system with galvanised and plastic pipe of the same outside diameter, you’ll find that there is one big advantage. Outer Diameter 40 Even though Infinity aluminum pipe has a much thinner wall than that of plastic pipe, it is naturally stronger and more rigid. ACTUAL SIZE COMPARISONS PLASTIC OUTER DIAMETER PAGE 56 Size for Size There is no Comparison ALUMINIUM INNER DIAMETER OUTER DIAMETER INNER DIAMETER 20 14 20 17 25 18 25 23 32 23 32 29 40 29 40 37 50 36 50 46 63 45 63 59 90 65 N/A N/A 110 79 110 106 www.nesscopressure.com.au Because of this, the thinner walls provide a much larger internal diameter. This larger bore results in far greater flow and reduced pressure drop for the same outside diameter as plastic pipe. The table to the left shows aluminium’s huge advantage in bore size compared to the bore size in plastic pipes of the same outside diameter. In fact, aluminium bore size is so much larger that in most cases you can use the next size down of Infinity pipe and still achieve the same or better flow as plastic. TECHNICAL CHARACTERISTICS INFINITY PIPE SYSTEMS PUSH-IN 20 - 25 - 32 - 40 - 50 - 63 4 INSTALLATION 20 - 25 - 32 - 40 3 5 1 Fittings of 20 - 25 - 32 - 40 are pre-assembled. Tubes of 6m are pre-coated, calibrated and deburred. 2 Push tube into the fitting for automatic connection. 2 7 6 1 DIAMETER TORQUE 1 Nut made in nickel-plated brass 20 300 cN.m 2 Seal made in NBR 25 300 cN.m 3 Clamping washer made in Inox AISI 304 32 400 cN.m 4 O-RING seals made in NBR 40 650 cN.m 5 Safety ring made in technopolymeric 6 Body made in nickel-plated brass 7 Extruded aluminium tube calibrated and powder coated 3 In case of fitting disassembling, use the torques as in the chart to re-assemble the fitting. INSTALLATION 50 - 63 TEMPERATURES MINIMUM -20˚C MAXIMUM +80˚C PRESSURES MINIMUM -0.99 bar (0.099 Mpa) MAXIMUM 15 bar (1.5 Mpa) COMPATIBLE FLUIDS Compressed air 1 Vacuum Inert Gas (AZOTO, ARGON, NITROGEN) Fittings of 50 – 63 are pre-assembled with nut untwisted to help tube connection. Tubes of 6m are pre-coated, calibrated and deburred. FIRE RESISTANCE The system does not stoke or propagate any fires THREADS Male threads taper in conformity with ISO Female threads in conformity with ISO 228 TECHNICAL CHARACTERISTICS TO THE TUBES EXTRUDED ALUMINIUM UNI 9006/1 Al Mg 0.5 Si 0.4 Fe 0.2 DESIGNATIONS UNI EN 573-3 EN AW 6060 T6 SURFACE TREATMENT Electrostatic painting SPECIFIC WEIGHT 2.70 Kg/dm3 EXPANSION COEFFICIENT 0.024mm/(m °C) 2 DIAMETER TORQUE 50 75 N.m 63 75 N.m Push tube into the fitting for connection and tighten the nut using torques settings as in the chart. (08) 9333 4999 [email protected] PAGE 57 TECHNICAL CHARACTERISTICS INFINITY PIPE SYSTEMS PUSH-IN 110 INSTALLATION 110 4 3 5 6 2 9 1 Fittings of 110 are pre-assembled with four screws untwisted to help tube connection. Tubes of 6m are pre-coated, calibrated and deburred. 7 1 8 1 1 Nut made in aluminium with proper surface treatment 2 O-RING Seal made in NBR 3 Body made in aluminium with proper surface treatment 4 Safety ring made in technopolymeric 5 Clamping washer made in compliance with AISI 301 6 Tube-guide ring made in technopolymeric 7 Selflocking nut in zinc-plated steel 8 TCEI screw in zinc-plated steel 9 Extruded aluminium tube calibrated and powder coated TEMPERATURES MINIMUM -20˚C MAXIMUM +80˚C 4 3 2 2 Push tube into the fitting for automatic connection and screw up in the suggested sequence. Tightening torque 30Nm. TUBE CONNECTION The correct connection of tube is confirmed by the position of the arrow pre-stamp. If you need to cut the tube, mark the distance of tube to insert in the fitting. PRESSURES MINIMUM -0.99 bar (0.099 Mpa) MAXIMUM 15 bar (1.5 Mpa) COMPATIBLE FLUIDS Compressed air Vacuum Inert Gas (AZOTO, ARGON, NITROGEN) FIRE RESISTANCE The system does not stoke or propagate any fires THREADS Male threads taper in conformity with ISO Female threads in conformity with ISO 228 TECHNICAL CHARACTERISTICS TO THE TUBES PAGE 58 DIAMETER LENGTH EXTRUDED ALUMINIUM UNI 9006/1 Al Mg 0.5 Si 0.4 Fe 0.2 20 31.5mm DESIGNATIONS UNI EN 573-3 EN AW 6060 T6 25 38.5mm SURFACE TREATMENT Electrostatic painting 32 46mm SPECIFIC WEIGHT 2.70 Kg/dm3 40 52mm EXPANSION COEFFICIENT 0.024mm/(m °C) 50 63.5mm www.nesscopressure.com.au 63 75.5mm 110 125.5mm INSTALLATION GUIDE INFINITY PIPE SYSTEMS Determining the Diameter for Installation The diagram below allows you to determine the diameter of the main line. 33Choose the flow rate of compressor in the red column. 33Choose the distance between compressor and the most distant using point in the blue column. 33Cross the lines of flow rate and blue column of distance to choose the diameter. FLOW RATE DISTANCE FROM COMPRESSOR TO FURTHEST OUTLET NL/MIN NM3/H CFM 25M 50M 100M 150M 200M 300M 400M 500M 1000M 1500M 230 14 8 20 20 20 20 20 20 20 20 25 25 2000M 25 650 39 23 20 20 20 20 25 25 25 25 32 32 32 900 54 32 20 20 20 25 25 25 32 32 32 40 40 1200 72 42 20 20 25 25 25 32 32 32 40 40 40 1750 105 62 20 25 25 32 32 32 32 40 40 50 50 2000 120 71 20 25 32 32 32 32 40 40 40 50 50 2500 150 88 25 25 32 32 32 40 40 40 50 50 50 3000 180 106 25 32 32 32 40 40 40 40 50 50 50 3500 210 124 25 32 32 40 40 40 40 50 50 63 63 4500 270 159 32 32 40 40 40 50 50 50 63 63 63 6000 360 212 32 40 40 40 50 50 50 63 63 63 63* 7000 420 247 32 40 40 50 50 50 63 63 63 63* 110 8500 510 300 40 40 50 50 50 63 63 63 63* 110 110 12000 720 424 40 50 50 63 63 63 63 110 110 110 110 15000 900 530 40 50 63 63 63 63 63* 110 110 110 110 18000 1080 636 50 50 63 63 63 110 110 110 110 110 110 21000 1260 742 50 63 63 63 63* 110 110 110 110 110 110* 26000 1560 918 50 63 63 63* 110 110 110 110 110 110* 110* 31000 1860 1095 63 63 63* 110 110 110 110 110 110 110* 110* 33000 1980 1165 63 63 110 110 110 110 110 110 110* 110* 110* 44000 2640 1554 63 63* 110 110 110 110 110 110 110* 110* 110* 50000 3000 1766 63 110 110 110 110 110 110 110* 110* 110* 110* 58000 3480 2048 63 110 110 110 110 110 110* 110* 110* 110* 110* 67000 4020 2366 63* 110 110 110 110 110* 110* 110* 110* 110* 110* 75000 4500 2648 110 110 110 110 110 110* 110* 110* 110* 110* 110* 83000 4980 2931 110 110 110 110 110* 110* 110* 110* 110* 110* 110* 92000 5520 3249 110 110 110 110* 110* 110* 110* 110* 110* 110* 110* 100000 6000 3531 110 110 110 110* 110* 110* 110* 110* 110* 110* 110* Pressure 7 bar - Total pressure drop 4% * Pressure drop is higher than 4% Features Flow rate: 1750 NL/min Distance from compressor to furthest outlet: 300m Tube diameter: 32 Pressure Drop Every low pressure pipe has a certain resistance to the flowing fluid. This resistance is related to the inner surface of the pipe, its internal diameter, the flow velocity, and to the overall length of pipe. The following page will help you keep your pressure drop to a minimum. (08) 9333 4999 [email protected] PAGE 59 INSTALLATION GUIDE INFINITY PIPE SYSTEMS Distance From Compressor to Furthest Outlet Distance between the compressor and the furthest outlet Ring Main System COMPRESSOR OUTLET Linear System COMPRESSOR The most overlooked area in piping layout and design is the velocity of the compressed fluid. Under-sizing the internal diameter of the pipe relevant to the flow required will increase the velocity. So what is wrong with high velocity? The fluid is just getting there faster. This is true, but what happens when the fluid runs into a valve or crossing tee? All this energy creates high turbulence and therefore significant back pressure. These actions can have a very negative impact on your low pressure system’s performance and running costs. High velocity (under sizing the pipe system) can be a significant cause of: 33Erratic pressure control 33Turbulence in the pipe system 33Pressure drop 33Extra power requirements at the compressor PAGE 60 www.nesscopressure.com.au OUTLET LAMINAR FLOW TURBULENT FLOW INSTALLATION GUIDE INFINITY PIPE SYSTEMS Expansion and Shrinkage Due to Heat 2M To calculate the linear expansion-shrinkage, we can use the following formula: 1M ΔL = ΔT x L x α ΔL Linear expansion-shrinkage in mm Heat variation between the operating ΔT temperature and the installation one at C L Tube length in M Linear expansion factor, for the aluminium α it is 0.024mm/M C The installation should be positioned with free space at the ends to allow for expansion-shrinkage. Supports should be fixed as shown in the image opposite. o 1M 2M o Collar Positions - 6m Tube 6M 3M Maximum working pressure versus operating temperature PRESSURE (BAR) 18 16 Infinity aluminium pipe 14 12 10 8 6 4 Conventional plastic pipe 2 0 -20 -10 0 10 20 30 40 50 60 TEMPERATURE (OC) (08) 9333 4999 [email protected] PAGE 61 PIPE & FITTINGS INFINITY PIPE SYSTEMS Technical Characteristics Pertinent to the Tubes Aluminium Air Pipe CODE ALT CODE DESCRIPTION MAX FLOW RATE (CFM) (25M, @7BAR) IN20X6M 900006 20 Aluminium Pipe 20mm x 6m 71 IN25X6M 900006 25 Aluminium Pipe 25mm x 6m 124 IN32X6M 900006 32 Aluminium Pipe 32mm x 6m 247 IN40X6M 900006 40 Aluminium Pipe 40mm x 6m 530 IN50X6M 900006 50 Aluminium Pipe 50mm x 6m 918 IN63X6M 900006 63 Aluminium Pipe 63mm x 6m 2366 DESCRIPTION MAX FLOW RATE (CFM) (25M, @7BAR) Aluminium Nitrogen Pipe CODE ALT CODE IN20X6G 900006 20 G Aluminium Pipe 20mm x 6m 71 IN25X6G 900006 25 G Aluminium Pipe 25mm x 6m 124 IN32X6G 900006 32 G Aluminium Pipe 32mm x 6m 247 IN40X6G 900006 40 G Aluminium Pipe 40mm x 6m 530 IN50X6G 900006 50 G Aluminium Pipe 50mm x 6m 918 IN63X6G 900006 63 G Aluminium Pipe 63mm x 6m 2366 DESCRIPTION MAX FLOW RATE (CFM) (25M, @7BAR) Aluminium Vacuum Pipe CODE ALT CODE INV20X6M 900006GR 20 Aluminium Pipe 20mm x 6m 71 INV25X6M 900006GR 25 Aluminium Pipe 25mm x 6m 124 INV32X6M 900006GR 32 Aluminium Pipe 32mm x 6m 247 INV40X6M 900006GR 40 Aluminium Pipe 40mm x 6m 530 INV50X6M 900006GR 50 Aluminium Pipe 50mm x 6m 918 INV63X6M 900006GR 63 Aluminium Pipe 63mm x 6m 2366 110mm Aluminium Air Pipe CODE IN110X6M PAGE 62 ALT CODE 900006 110 DESCRIPTION MAX FLOW RATE (CFM) (25M, @7BAR) Aluminium Pipe 110mm X 6m 3531 MAX PRESSURE 15 Bar WORKING TEMPERATURE RANGE -20 °C to 80 °C (Fire tested in accordance with UNI EN 13501-1:2005) UV EFFECT NONE EXTRUDED ALUMINIUM UNI 9006/1 Al Mg 0.5 Si 0.4 Fe 0.2 CHEMICAL COMPOSITION Si: 0.3 ÷ 0.6 - Mg: 0.35 ÷ 0.6 - Fe: 0.10 ÷ 0.30 DESIGNATIONS UNI EN 573 - 3 EN AW 6060 HEAT TREATMENT / MELTING POINT DRAINED “16” / 600°C SURFACE TREATMENT Electrostatic painting SPECIFIC WEIGHT / RESISTANCE 2.70 Kg/dm3 / 3.25 μΩ cm THERMAL CONDUCTIVITY 1.75 W/(cm °K) EXPANSION COEFFICIENT 0.024mm/(m °C) SPECIFIC HEAT AT 100°C 0.92 J/(g °K) BEARING TENSILE STRESS 205 N/mm2 COEFFICIENT OF ELASTICITY 66000 N/mm2 PROPORTIONALITY DEVIATION LOAD 165 N/mm2 BRINEL HARDNESS 60 ÷ 70 HB CHEMICAL TREATMENT Fluorine-Zirconium - prevents corrosion from acid condensing water & sticks like a film on the internal surface of the tube. EXTERNAL COATING / INTERNAL COATING Epoxypolyester Powder / Chemically treated with fluorine-zirconium. QUALITY FEATURES UV resistant and fire tested in accordance with UNI EN 13501-1:2005 www.nesscopressure.com.au PIPE & FITTINGS INFINITY PIPE SYSTEMS Straight Male Adapter CODE E D ALT CODE DESCRIPTION INMA2012 90010 20-½ Straight Male Adapter 20mm x ½” INMA2520 90010 25-¾ Straight Male Adapter 25mm x ¾” INMA3225 90010 32-1 Straight Male Adapter 32mm x 1” INMA4032 90010 40-1¼ Straight Male Adapter 40mm x 1¼” INMA5040 90010 50-1½ Straight Male Adapter 50mm x 1½” INMA6350 90010 63-2 Straight Male Adapter 63mm x 2” TECHNICAL SPECS L B CH2 A CH1 F D F A B E L CH1 CH2 20 1/2 14 31.5 34.5 56 22 30 25 3/4 16.5 38.5 42.5 66 27 35 32 1 19 46 52 76.5 34 45 40 1¼ 21.5 52 63 89.5 45 55 50 1½ 21.5 63.5 73 92 50 65 63 2 24 75.5 92 105 65 70 Straight Female Adapter CODE E D ALT CODE DESCRIPTION INFA2012 90030 20-½ Straight Female Adapter 20mm x ½” INFA2520 90030 25-¾ Straight Female Adapter 25mm ¾” INFA3225 90030 32-1 Straight Female Adapter 32mm 1” INFA4032 90030 40-1¼ Straight Female Adapter 40mm 1¼” INFA5040 90030 50-1½ Straight Female Adapter 50mm 1½” INFA6350 90030 63-2 Straight Female Adapter 63mm 2” TECHNICAL SPECS L B CH2 A CH1 F D F A B E L CH1 CH2 20 1/2 15 31.5 34.5 49 24 30 25 3/4 16.5 38.5 42.5 56.5 32 35 32 1 19 46 52 66.5 38 45 40 1¼ 22 52 63 76 50 55 50 1½ 22 63.5 73 85.5 55 65 63 2 22 75.5 92 99.5 65 70 C L B Straight Coupling CODE ALT CODE DESCRIPTION INC20 90040 20 Straight Coupling 20mm INC25 90040 25 Straight Coupling 25mm E INC32 90040 32 Straight Coupling 32mm D INC40 90040 40 Straight Coupling 40mm INC50 90040 50 Straight Coupling 50mm INC63 90400 63 Straight Coupling 63mm CH2 CH1 TECHNICAL SPECS D B C E L CH1 CH2 20 31.5 14.5 34.5 76.5 21 30 25 38.5 13.5 42.5 90.5 26 35 32 46 14.5 52 106.5 32 45 55 40 52 21 63 125 41 50 63.5 21.5 73 148.5 50 65 63 75.5 25 92 176.5 65 70 (08) 9333 4999 [email protected] PAGE 63 PIPE & FITTINGS INFINITY PIPE SYSTEMS 135˚ Connector 45 ° C L B ALT CODE INEC20 90140 20 DESCRIPTION 1350 Connector 20mm INEC25 90140 25 1350 Connector 25mm INEC32 90140 32 1350 Connector 32mm INEC40 90140 40 1350 Connector 40mm INEC50 90140 50 1350 Connector 50mm INEC63 90140 63 1350 Connector 63mm TECHNICAL SPECS CH1 D CODE E CH2 D B C E L CH1 CH2 20 31.5 12.5 34.5 44 21 30 25 38.5 13.5 42.5 52 26 35 32 46 15 52 61 34 45 55 40 52 18 63 70 41 50 63.5 20 73 83.5 50 65 63 75.5 24 92 99.5 65 70 Elbow Connector L B C CH1 CODE ALT CODE DESCRIPTION INE20 90130 20 Elbow Connector 20mm INE25 90130 25 Elbow Connector 25mm INE32 90130 32 Elbow Connector 32mm INE40 90130 40 Elbow Connector 40mm INE50 90130 50 Elbow Connector 50mm INE63 90130 63 Elbow Connector 63mm TECHNICAL SPECS CH2 D E D B C E L CH1 CH2 20 31.5 19 34.5 51 21 30 25 38.5 23 42.5 61.5 26 35 32 46 28 52 74.5 34 45 40 52 34 63 83.5 41 55 50 63.5 40.5 73 104 50 65 63 75.5 52 92 127.5 65 70 Male Elbow Connector L1 CH1 A F C L B CH2 E 64 ALT CODE DESCRIPTION INEM20 90150 20-1/2 Male Elbow Connector 20mm INEM25 90150 25-3/4 Male Elbow Connector 25mm INEM32 90150 32-1 Male Elbow Connector 32mm INEM40 90150 40-1 1/4 Male Elbow Connector 40mm INEM50 90150 50-1 1/2 Male Elbow Connector 50mm INEM63 90150 63-2 Male Elbow Connector 63mm TECHNICAL SPECS D PAGE CODE www.nesscopressure.com.au D F A B C E L L1 CH1 20 1/2 13 31.5 19 34.5 51 32 21 CH2 30 25 3/4 14.5 38.5 23 42.5 61.5 37 26 35 32 1 16.5 46 28 52 74.5 49 34 45 40 1¼ 20 52 34 63 86.5 54 41 55 50 1½ 22 63.5 40.5 73 104 59 50 65 63 2 21.7 75.5 52 92 127.5 71 65 70 PIPE & FITTINGS INFINITY PIPE SYSTEMS Female Elbow Connector L1 CH1 A CODE ALT CODE DESCRIPTION INEF20 90160 20-1/2 Female Elbow Connector 20mm INEF25 90160 25-3/4 Female Elbow Connector 25mm INEF32 90160 32-1 Female Elbow Connector 32mm INEF40 90160 40-1 1/4 Female Elbow Connector 40mm INEF50 90160 50-1 1/2 Female Elbow Connector 50mm INEF63 90160 63-2 Female Elbow Connector 63mm F TECHNICAL SPECS C L B CH2 D E D F A B C E L L1 CH1 20 1/2 13 31.5 19 34.5 51 32 21 CH2 30 25 3/4 14.5 38.5 23 42.5 61.5 37 26 35 32 1 16.5 46 28 52 74.5 49 34 45 40 1¼ 20 52 34 63 86.5 54 41 55 50 1½ 22 63.5 40.5 73 104 59 50 65 63 2 21.7 75.5 52 92 127.5 71 65 70 Female Tee Connector CODE ALT CODE DESCRIPTION INTF20-3/8 90236 20-3/8 Female Tee Connector 20 X 3/8” INTF20-1/2 90236 20-1/2 Female Tee Connector 20 X 1/2" INTF25-1/2 90236 25-1/2 Female Tee Connector 25 X 1/2" INTF25-3/8 90236 25-3/8 Female Tee Connector 25 X 3/8" INTF32-1/2 90236 32-1/2 Female Tee Connector 32 X 1/2" INTF40-1/2 90236 40-1/2 Female Tee Connector 40 X 1/2" INTF50-3/4 90236 50-3/4 Female Tee Connector 50 X 3/4" INTF63-3/4 90236 63-3/4 Female Tee Connector 63 X 3/4" TECHNICAL SPECS L1 C AIR B H2 O A L2 H2 O D E AIR F CH CH1 D F A B C E L1 L2 CH CH1 20 3/8 13.5 31.5 48 34.5 109 28 28 30 20 1/2 11 31.5 48 34.5 109 25 28 30 25 1/2 11 38.5 45.5 42.5 121.5 29 35 35 25 3/8 13.5 38.5 45.5 42.5 121.5 31 35 35 32 1/2 13.5 46 54.5 52 146.5 36..5 45 45 40 1/2 13.5 52.5 60 63 165.5 41.5 55 55 50 3/4 14.5 63.5 73.5 73 201 47.5 65 65 63 3/4 14.5 77 86 92 237.5 55 80 70 CH2 Tee Connector L1 C1 CODE ALT CODE DESCRIPTION INT20 90230 20 Tee Connector 20mm INT25 90230 25 Tee Connector 25mm INT32 90230 32 Tee Connector 32mm INT40 90230 40 Tee Connector 40mm INT50 90230 50 Tee Connector 50mm INT63 90230 63 Tee Connector 63mm B L2 C2 TECHNICAL SPECS CH1 CH2 D E D E B C1 C2 L1 L2 CH1 20 34.5 31.5 34.5 22.5 98 54.5 21 30 25 42.5 38.5 37.5 26 113.5 65 26 35 32 52 46 46.5 31.5 138.5 77 34 45 40 63 52 55.5 38 159.5 90 41 55 50 73 63.5 69 44.5 196 108 50 65 63 92 75.5 87 55.5 238.5 131 65 70 (08) 9333 4999 [email protected] PAGE 65 PIPE & FITTINGS INFINITY PIPE SYSTEMS Reducing Tee Connector CODE ALT CODE DESCRIPTION INRT2520 90235 25-20 Reducing Tee Connector 25 X 20mm INRT3220 90235 32-20 Reducing Tee Connector 32 X 20mm INRT3225 90235 32-25 Reducing Tee Connector 32 X 25mm INRT4020 90235 40-20 Reducing Tee Connector 40 X 20mm INRT4025 90235 40-25 Reducing Tee Connector 40 X 25mm INRT5020 90235 50-20 Reducing Tee Connector 50 X 20mm INRT5025 90235 50-25 Reducing Tee Connector 50 X 25mm INRT5032 90235 50-32 Reducing Tee Connector 50 X 32mm INRT6320 90235 63-20 Reducing Tee Connector 63 X 20mm INRT6325 90235 63-25 Reducing Tee Connector 63 X 25mm INRT6332 90235 63-32 Reducing Tee Connector 63 X 32mm TECHNICAL SPECS L1 B1 C1 CH1 H2 O CH CH2 B2 L2 H2 O C2 D1 AIR E1 AIR D2 E2 D1 D2 B1 L2 CH CH1 CH2 25 20 38 31.5 45.5 27.5 42.5 34.5 121.5 B2 C1 C2 E1 E2 L1 59 35 35 30 32 20 46 31.5 54.5 31.5 32 25 46 40 20 52.5 31.5 60 40 25 52.5 60 50 52 34.5 146.5 63 45 45 30 52 42.5 146.5 70 45 45 35 34.5 63 34.5 165.5 66 55 55 30 34.5 63 42.5 165.5 87 55 55 35 20 63.5 31.5 73.5 41.5 73 34.5 201 73 65 65 30 50 25 63.5 38.5 73.5 41 73 42.5 201 80 65 65 35 50 32 63.5 52 201 87.5 65 65 45 63 20 63 25 63 32 38 54.5 31.5 38 46 73.5 41 73 77 31.5 86 49.5 92 34.5 237.5 81 80 70 30 77 38.5 86 49 92 42.5 237.5 88 80 70 35 77 46 86 49 92 80 70 45 52 237.5 95.5 Reducing Union CODE ALT CODE DESCRIPTION INRU2520 90620 25-20 Reducing Union 25 X 20mm INRU3220 90620 32-20 Reducing Union 32 X 20mm INRU3225 90620 32-25 Reducing Union 32 X 25mm INRU4020 90620 40-20 Reducing Union 40 X 20mm INRU4025 90620 40-25 Reducing Union 40 X 25mm INRU4032 90620 40-32 Reducing Union 40 X 32mm INRU5032 90620 50-32 Reducing Union 50 X 32mm INRU5040 90620 50-40 Reducing Union 50 X 40mm INRU6340 90620 63-40 Reducing Union 63 X 40mm INRU6350 90620 63-50 Reducing Union 63 X 50mm TECHNICAL SPECS E2 D2 CH2 L B Mount reducer INRU Remove the nut PAGE 66 D1 E1 www.nesscopressure.com.au CH1 D1 D2 B E1 E2 L CH1 25 20 31.5 43.5 34.5 48 42 CH2 30 32 20 31.5 54 34.5 48.5 52 30 32 25 38.5 54 42.5 55 63 35 40 20 31.5 65 34.5 50 63 30 40 25 38.5 65 42.5 56.5 63 35 50 32 46 65 52 63.5 63 45 50 32 46 65 52 63.5 63 45 50 40 46 65 52 63.5 63 45 63 40 46 65 52 63.5 63 45 63 50 46 65 52 63.5 63 45 PIPE & FITTINGS INFINITY PIPE SYSTEMS Ball Valve Coupling CODE ALT CODE DESCRIPTION INBV20 90700 20 Ball Valve Coupling 20mm INBV25 90700 25 Ball Valve Coupling 25mm INBV32 90700 32 Ball Valve Coupling 32mm INBV40 90700 40 Ball Valve Coupling 40mm INBV50 90700 50 Ball Valve Coupling 50mm INBV63 90700 63 Ball Valve Coupling 63mm TECHNICAL SPECS D DN B C E L CH1 CH2 G H 20 17 31.5 58.5 34.5 121.5 32 30 88 42 25 22 38.5 61.5 42.5 138.5 41 35 106 47.5 32 29 46 75 52 167 50 45 106 53 40 37 52.5 81 63 186 59 55 134 65 50 46 63.5 103 73 230 69 65 134 72.5 63 59 77 126 92 280 92 70 240 111.5 Ball Valve Tube to male thread BSP CODE ALT CODE DESCRIPTION INBV20-1/2 90720 20-1/2 Ball Valve 20 X 1/2” INBV25-3/4 90720 25-3/4 Ball Valve 25 X 3/4” TECHNICAL SPECS D F DN A B C E L CH1 CH2 G H 20 1/2 15 18 31.5 29.3 34.5 100.8 32 30 88 42 25 3/4 20 18 38.5 30.8 42.5 119.3 41 35 106 47.5 Plug D L ALT CODE DESCRIPTION INP20 90610 20 Plug 20mm INP25 90610 25 Plug 25mm INP32 90610 32 Plug 32mm INP40 90610 40 Plug 40mm INP50 90610 50 Plug 50mm INP63 90610 63 Plug 63mm TECHNICAL SPECS CH2 E CODE D L E CH2 20 33 34.5 30 25 39 42.5 35 32 46.5 52 45 40 53 63 55 50 68 73 65 63 74.5 92 70 (08) 9333 4999 [email protected] PAGE 67 PIPE & FITTINGS INFINITY PIPE SYSTEMS Drip Leg Drain E ALT CODE DESCRIPTION INDLD20 90260 20 Drip Leg Drain 20mm INDLD25 90260 25 Drip Leg Drain 25mm INDLD32 90260 32 Drip Leg Drain 32mm INDLD40 90260 40 Drip Leg Drain 40mm INDLD50 90260 50 Drip Leg Drain 50mm INDLD63 90260 63 Drip Leg Drain 63mm TECHNICAL SPECS B L1 L2 D CODE D B E L1 L2 CH1 CH2 20 36 34.5 52.5 67 32 CH2 30 25 38.5 42.5 57.5 72 32 35 32 46 52 67.5 82 38 45 CH1 40 52 63 77 91.5 50 55 50 63.5 73 86.5 101 55 65 63 75.5 92 100.5 115 65 70 Saddle Clamp Connector L3 L4 F CH1 D L2 B ALT CODE DESCRIPTION INSCC3220 90240 32-20 Saddle Clamp Connector 32 X 20mm INSCC3225 90240 32-25 Saddle Clamp Connector 32 X 25mm INSCC4020 90240 40-20 Saddle Clamp Connector 40 X 20mm INSCC4025 90240 40-25 Saddle Clamp Connector 40 X 25mm INSCC5020 90240 50-20 Saddle Clamp Connector 50 X 20mm INSCC5025 90240 50-25 Saddle Clamp Connector 50 X 25mm INSCC6320 90240 63-20 Saddle Clamp Connector 63 X 20mm INSCC6325 90240 63-25 Saddle Clamp Connector 63 X 25mm TECHNICAL SPECS L1 E CODE CH D1 D D1 B E F L3 L4 CH CH1 32 20 31.5 34.5 34 136.5 100.5 L1 L2 78 57 30 5 32 25 38.5 42.5 34 144.5 108.5 78 57 35 5 40 20 31.5 34.5 34 148.5 108 89.5 64 30 5 156.5 116 40 25 38.5 42.5 34 89.5 64 35 5 50 20 31.5 34.5 42.5 167.5 118.5 105.5 74 30 6 50 25 38.5 42.5 42.5 175.5 126.5 105.5 74 35 6 63 20 31.5 34.5 42.5 185 130 119 81 30 6 63 25 38.5 42.5 42.5 193 138 119 81 35 6 Tool for Saddle Clamp Connector D2 L1 L D1 C D PAGE 68 www.nesscopressure.com.au CODE ALT CODE DESCRIPTION INSC32-40 90241 32-40 Tool For Saddle Clamp Connector INSC50-63 90241 50-63 Tool For Saddle Clamp Connector TECHNICAL SPECS D D1 F L1 L2 L3 L4 40 24.5 34 127 86.5 65 39.5 CH 5 63 31.5 42.5 163.5 108.5 93 55 6 PIPE & FITTINGS INFINITY PIPE SYSTEMS Drilling Rig L3 ALT CODE DESCRIPTION INDR32 90242-32 Drilling Rig For 32mm INDR40 90242-40 Drilling Rig For 40mm INDR50 90242-50 Drilling Rig For 50mm INDR63 90242-63 Drilling Rig For 63mm TECHNICAL SPECS L4 CH D D1 F L1 L2 L3 L4 CH 32 24.5 34 115 79 56 35 6 32 24.5 34 127 86.5 65 39.5 6 40 31.5 42.5 146 97 76 47.5 6 40 31.5 42.5 163.5 108.5 93 55 6 L2 L1 D D1 F CODE F CODE ALT CODE DESCRIPTION INLE2012 90600 20-1/2 Lugged Female Elbow 20mm X 1/2" INLE2520 90600 25-3/4 Lugged Female Elbow 25mm X 3/4" INLE3225 90600 32-1 Lugged Female Elbow 32mm X 1" TECHNICAL SPECS Lmin L2 B Lmax D L3 CH1 Lugged Female Elbow L1 D F B C E L1 L2 L3 CH1 CH2 20 1/2 31.5 19.5 34.5 35 51 35 LMAX LMIN 40 22 21 30 25 3/4 38 23 42.5 37 62 39 40 22 26 35 32 1 46 28 52 41 74.5 48.5 40 22 34 45 CH2 64 E 50 C 20 Manifold I F ALT CODE DESCRIPTION INM20-1/2 90602 20-1/2 2 Way Manifold 20-1/2" INM25-1/2 90602 25-1/2 2 Way Manifold 25-1/2" TECHNICAL SPECS 30,5 5 CODE 61 74 B C E I CH1 CH2 L1 L2 31.5 20 34.5 28.5 26 30 27 51.5 LMIN LMAX 37 54 25 1/2 38 21 42.5 28.5 26 35 27 59 37 54 5 B L2 I 61 74 F CH C B L1 1 L2 L min L max L1 C ØE D CH 1 L min L max CH2 F 1/2 30,5 CH2 ØE D D 20 (08) 9333 4999 [email protected] PAGE 69 PIPE & FITTINGS INFINITY PIPE SYSTEMS Manifold - 2 Way 87 87 73 73 48,5 48,5 F1 F1 CODE ALT CODE DESCRIPTION INM1/2-1/2 90642 1/2-1/2 2-Way Manifold 1/2 X 1/2" INM3/4-1/2 90642 3/4-1/2 2-Way Manifold 3/4 X 1/2" 7272 29,5 29,5 TECHNICAL SPECS F2 F2 L Lmaxmax L Lminmin 5 5 F1 F2 NO LMAX LMIN 1/2 1/2 2 40 22 3/4 1/2 2 40 22 2 288,5 ,5 Manifold - 4 Way 87 87 73 48,5 73 48,5 F1 F1 CODE ALT CODE DESCRIPTION INM4-1/2 90644-1/2 4-Way Manifold 1/2"- 1/2" INM4-3/4 90644-3/4 4-Way Manifold 3/4"- 1/2" TECHNICAL SPECS 120120 77.5 77.5 48 48 F2 F2 F1 F2 NO LMAX LMIN 1/2 1/2 4 40 22 3/4 1/2 4 40 22 max LLmax LLmin min 5 5 2828,5 ,5 Manifold - Parallel Holes CODE ALT CODE DESCRIPTION INM2 90647 1/2-3/8-2 2 Holes Manifold 1/2" X 3/8" INM3 90647 1/2-3/8-3 3 Holes Manifold 1/2" X 3/8" TECHNICAL SPECS PAGE 70 www.nesscopressure.com.au F1 F2 NO L1 LMAX 1/2 3/8 2 111.5 40 22 1/2 3/8 3 151.5 40 22 LMIN PIPE & FITTINGS INFINITY PIPE SYSTEMS 110mm Piping The 110mm diameter Infinity pipe and fittings are especially designed for heavy industrial uses. The range offers a high quality and durable piping system. 110mm Aluminium Air Pipe CODE ALT CODE DESCRIPTION IN110X6M 900006 110 Aluminium Pipe 110mm X 6m CODE ALT CODE DESCRIPTION INC110 90040 110 Coupling 110mm 110mm Coupling TECHNICAL SPECS D B C E L CH1 110 125.5 4 200 255 8 E D C L B CH1 110mm Elbow CODE ALT CODE DESCRIPTION INE110 90130 110 Elbow 110mm TECHNICAL SPECS C L D B C E L CH1 110 125.5 75 200 200.5 8 B CH D E (08) 9333 4999 [email protected] PAGE 71 PIPE & FITTINGS INFINITY PIPE SYSTEMS 110mm Tee CODE ALT CODE DESCRIPTION INT110 90230 110 Tee 110mm TECHNICAL SPECS L1 C1 D E B C1 C2 L1 L2 CH1 110 200 125.5 150.5 75 401 200.5 8 L2 C2 B CH D E 110mm Female Tee (zero condensate) CODE ALT CODE DESCRIPTION INTF110-3 90250 110-3/4 Zero Condensate Female Tee 110 X 3/4" TECHNICAL SPECS L1 C D F A B C E L1 L2 CH1 CH2 110 3/4 14.5 125.5 150.5 200 401 180 8 42 CH2 B AIR D E H2 O AIR CH A L2 H2 O F CH1 110mm Female Tee CODE ALT CODE DESCRIPTION INTF110-3/4 90236 110-3/4 Female Tee 110 X 3/4" INTF110-1 90236 110-1 Female Tee 110 X 1" INTF110-11/2 90236 110-11/2 Female Tee 110 X 1 1/2" INTF110-2 90236 110-2 Female Tee 110 X 2" TECHNICAL SPECS L1 B CH A L2 D E C PAGE 72 F www.nesscopressure.com.au CH1 D F A B C E L1 L2 CH1 110 3/4 14.5 125.5 150.5 200 401 180 8 42 110 1” 17 125.5 150.5 200 401 180 8 49 110 1 ½” 20 125.5 150.5 200 401 180 8 66 110 2” 22 125.5 150.5 200 401 180 8 80 PIPE & FITTINGS INFINITY PIPE SYSTEMS 110mm Plug CODE ALT CODE DESCRIPTION INP110 90610 110 Plug 110mm TECHNICAL SPECS D L E 110 68 200 L D E 110mm Female Reducer CODE ALT CODE DESCRIPTION INFD110-3/4 90630 110-3/4 Female Reducer 110 X 3/4" INFD110-1 90630 110-1 Female Reducer 110 X 1" INFD110-11/2 90630 110-11/2 Female Reducer 110 X 1 1/2" INFD110-2 90630 110-2 Female Reducer 110 X 2" F A L CH 3/4 14.5 180 42 1” 17 180 49 1 ½” 20 180 66 2” 22 180 80 F L A CH TECHNICAL SPECS 110mm Flat Gasket CODE ALT CODE DESCRIPTION INGAS110 90017 110 Flat Gasket 110mm TECHNICAL SPECS D2 D1 D D1 D2 S 110 105 162 2 S (08) 9333 4999 [email protected] PAGE 73 PIPE & FITTINGS INFINITY PIPE SYSTEMS 110mm Butterfly Valve CODE ALT CODE DESCRIPTION INBV110 90710 110 Butterfly Valve 110mm TECHNICAL SPECS D DN A B C D E F 110 100 110 203 52 100 170 265 D A B E F C 110mm Flanged Tube CODE ALT CODE DESCRIPTION INFT110 90015 110 Flanged Tube 110mm TECHNICAL SPECS E D B E L D1 I 110 18 220 183 18 180 B L D I D1 110mm Tube CODE ALT CODE DESCRIPTION INTB110 90020 110 Tube 110mm 2 ½” INTB110 90020 110 Tube 100mm 3” *Hook wrench dimensions TECHNICAL SPECS _ a ^ = = `= i PAGE 74 www.nesscopressure.com.au e D A B L CH 110 2 ½” 22 178 *124 110 3” 23 179 *125 PIPE & FITTINGS INFINITY PIPE SYSTEMS 110mm Flange Kit CODE ALT CODE DESCRIPTION INFK110 90019 110 Flange Kit 110mm - 60mm length 110mm Collar CODE ALT CODE DESCRIPTION INCO110 90820 110 Collar 110mm TECHNICAL SPECS H A M8/M10 81.5 (08) 9333 4999 [email protected] PAGE 75 DROP LEG PACKAGES INFINITY PIPE SYSTEMS A20 / A25 QTY PAGE 76 B20 / B25 DESCRIPTION CODE(20) CODE(25) QTY DESCRIPTION CODE(20) CODE(25) 1 Pipe 6m IN20X6M IN25X6M 1 Pipe 6m IN20X6M IN25X6M 1 Reducing tee INRT2520 INRT3225 1 Reducing tee INRT2520 INRT3225 1 Male adapter INMA2012 INMA2520 1 Male adapter INMA2012 INMA2520 1 Manifold INM1/2-1/2 INM3/4-1/2 1 Manifold INM1/2-1/2 INM3/4-1/2 1 Coupling INCSM8 INCSM8 1 Coupling INCSM8 INCSM8 1 Coupling INCSM4 INCSM4 1 Coupling INCSM4 INCSM4 1 Lubricator IN-L2000-1/4 IN-L2000-1/4 1 Regulator IN-R2000-1/4 IN-R2000-1/4 1 Reducing nipple 73 1/2-1/4 73 1/2-1/4 1 Reducing nipple 73 1/2-1/4 73 1/2-1/4 2 Clips INCL20 INCL25 2 Clips INCL20 INCL25 www.nesscopressure.com.au DROP LEG PACKAGES INFINITY PIPE SYSTEMS C20 / C25 D20 / D25 DESCRIPTION CODE(20) CODE(25) QTY DESCRIPTION CODE(20) CODE(25) 1 Pipe 6m IN20X6M IN25X6M 1 Pipe 6m IN20X6M IN25X6M 1 Reducing tee INRT2520 INRT3225 1 Reducing tee INRT2520 INRT3225 1 Female tee INTF25 3/8 INTF25 1/2 1 Male adapter INMA2012 INMA2520 1 Hose reel HR1/4X15M HR3/8X10M 1 Manifold INM1/2-1/2 INM3/4-1/2 1 Bush 24 3/8-1/4 24 1/2-1/4 2 Couplings INCSM8 INCSM8 1 Male adapter INMA2012 INMA2520 1 Nipple 27 1/2 27 3/4 1 Manifold INM1/2-1/2 INM3/4-1/2 1 Ball valve 1/2 B/V 3/4 B/V 2 Couplings INCSM8 INCSM8 1 M&F elbow 25 1/2 25 3/4 2 Clips INCL20 INCL25 1 Minsup coupling AM012 AM020 2 Clips INCL20 INCL25 QTY (08) 9333 4999 [email protected] PAGE 77 DROP LEG PACKAGES INFINITY PIPE SYSTEMS E20 / E25 QTY PAGE 78 F20 / F25 DESCRIPTION CODE(20) CODE(25) QTY DESCRIPTION CODE(20) CODE(25) 1 Pipe 6m IN20x6M IN25X6M 1 Pipe 6M IN20X6M IN25X6M 1 Reducing tee INRT2520 INRT3225 1 Reducing tee INRT2520 INRT3225 1 Double outlet INM20-1/2 INM25-1/2 1 Lugged elbow INLE2012 INLE2520 2 Couplings INCSM8 INCSM8 1 Coupling INCSM8 INCSM8 2 Clips INCL20 INCL25 2 Clips INCL20 INCL25 www.nesscopressure.com.au DROP LEG PACKAGES INFINITY PIPE SYSTEMS G20 / G25 QTY H20 / H25 DESCRIPTION CODE(20) CODE(25) QTY DESCRIPTION CODE(20) CODE(25) 1 Pipe 6M IN20X6M IN25X6M 1 Pipe 6m IN20X6M IN25X6M 1 Reducing tee INRT2520 INRT3225 1 Reducing tee INRT2520 INRT3225 1 Male adapter INMA2012 INMA3225 1 Adapter INMA2012 INFA2520 1 Manifold INM2 INM2 1 Manifold INM2 INM3 1 Nipple N/A 73 3/4-1/2 1 Nipple N/A 73 1/2-3/4 1 Socket N/A 26 1/2 1 Socket N/A 26 1/2 2 Couplings INCSM6 INCSM6 3 Couplings INCSM6 INCSM6 2 Clips INCL20 INCL25 2 Clips INCL20 INCL25 (08) 9333 4999 [email protected] PAGE 79 DROP LEG PACKAGES INFINITY PIPE SYSTEMS I20 / I25 QTY PAGE 80 J20 / J25 DESCRIPTION CODE(20) CODE(25) QTY DESCRIPTION CODE(20) CODE(25) 1 Pipe 6m IN20X6M IN25X6M 1 Pipe 6m IN20X6M IN25X6M 1 Reducing tee INRT2520 INRT3225 1 Reducing tee INRT2520 INRT3225 1 In line ball valve INBV20-1/2 INBV25/-3/4 1 Female adapter INFA2012 INFA2520 1 4 way manifold INM4-1/2 INM4-3/4 1 Auto drain AD299-02 AD299-02 2 Couplings INCSM8 INCSM8 1 Reducing nipple N/A 24 3/4-1/2 2 Clips INCL20 INCL25 2 Clips INCL20 INCL25 www.nesscopressure.com.au DROP LEG PACKAGES INFINITY PIPE SYSTEMS K20 / K25 L20 / L25 DESCRIPTION CODE(20) CODE(25) QTY DESCRIPTION CODE(20) CODE(25) 1 Pipe 6M IN20X6M IN25X6M 1 Air hose PUB3/8 PUB1/2 1 Reducing tee INRT2520 INRT3225 1 Female tee INTF25 3/8 INTF32 1/2 1 Male adapter INMA2012 INMA2520 1 Hose adapter P3 3/8X1/4 P3 1/2X1/2 1 Shut off valve HVHS4000-04 HSHV5000-06 1 Hose adapter P3 3/8X3/8 P3 1/2X1/2 2 Couplings INCSM8 INCSM8 2 Hose clips MOO OO 1 Nipple 27 1/2 27 3/4 1 Y adapter 75 1/4 75 1/2 1 Manifold INM1/2-1/2 INM3/4-1/2 2 Couplings INCSM4 INCSM8 2 Clips INCL20 INCL25 QTY (08) 9333 4999 [email protected] PAGE 81 DROP LEG PACKAGES INFINITY PIPE SYSTEMS M20 / M25 QTY N20 / N25 DESCRIPTION CODE(20) CODE(25) DESCRIPTION CODE(20) 1 Female tee INTF20X3/8 INTF20X1/2 QTY 1 Pipe 6m IN20X6M CODE(25) IN25X6M 1 Recoil hose PURC1/4X10M PURC1/4X10M 1 Reducing tee INRT2520 INRT3225 1 Reducing bush 24 3/8-1/4 24 1/2-1/4 1 Male adapter INMA2012 INMA2520 1 Coupling INCSF4 INCSF4 1 Ball valve coupling 1/2 BV 3/4 BV 2 Clips INCL20 INCL25 *These pages are used to demonstrate the most popular Infinity outlets. For simplicity, Infinity has standardized the outlets into one simple part number that includes all components. The most common drop legs are 20mm and 25mm as illustrated above. If a larger main line is required then simply substitute the tee listed above, for the size of the line required. PAGE 82 www.nesscopressure.com.au INFINITY AIRLINE ACCESSORIES HOSE & REELS COUPLINGS 84 94 83 HOSES & REELS INFINITY AIRLINE ACCESSORIES Why Use Infinity Hose Reels? Infinity hose reels offer an economical and quality solution that will improve your safety record, increase efficiencies and productivity, and reduce costly downtime. The compact nature of Infinity hose reels allows for better hose management, resulting in a more organised and efficient workspace. The increasing demand for hose reels is also being driven globally by workplace safety regulations and requirements. The design, functionality and innovative features of Infinity hose reels provide a more effective means of handling hoses in the workspace, as well as increasing safety and minimising damage. Infinity is pleased to offer a vast range of reels, brackets, hose and tubing, suitable to a wide variety of jobs and industries. *Reels do not include hose, unless stated otherwise. Hose Reel Advantages 1.EFFICIENCY A clean workspace is proven to be more efficient. Infinity reels help to avoid hose entanglements, resulting in a more organised workplace. 2.SAFETY Slips, trips and accidental falls are the leading cause of work stoppage loses in the industry. Infinity hose reels reduce the risk of workplace trips and related insurance expenses. 3.LONGER LIFE TIME The use of Infinity reels will reduce damage to your hose, increasing the product lifetime. 4.STOP LEAKAGES The use of Infinity hose reels can reduce the threat of expensive air leakage. 5.PRODUCTIVITY Easily locating hoses where and when you need them increases productivity. Infinity reels improve hose management, due to automatic wind-up and length control. 6.COMFORT Adjustable length and automatic wind-up features results in a more comfortable usage with Infinity hose reels. 7.COST SAVING Reduced hose replacement, as a result of damaged hoses, means more cost saving. PAGE 84 www.nesscopressure.com.au HOSES & REELS INFINITY AIRLINE ACCESSORIES Retractable Air Hose Reel The Infinity retractable air hose reel offers easy and safe delivery of compressed air. The fully enclosed heavy duty case is UV resistant and fitted with a heavy duty spring and swivel elbow. Complete with rotational mounting bracket, this compact, lightweight retractable hose reel is suitable for any workshop and compliments the Infinity range. Technical Characteristics WORKING TEMPERATURE -5°C / +60°C SINGLE PACKAGING SIZE 240mm x 215mm x 95mm (LxWxH) STEEL HOUSING Powder painted heavy duty steel case SPRING Strong, steel spring. Automatically rewinds hose after catch is released MOUNTING BRACKET Wall or ceiling; fixed or pivoting support STOPPER Can adjust the length of hose remaining outside the reel when retracted AIR INLET Brass coupling, 360° rotation CONNECTION Hose connects with male fitting or quick coupling HOSE Included Infinity Retractable Hose Reel 1/4” Infinity Retractable Hose Reel 3/8” CODE DESCRIPTION W.P 23°C B.P 23°C CODE DESCRIPTION W.P 23°C B.P 23°C HR1/4X15M Infinity 1/4" Retractable Air Hose Reel 15m 215 PSI 870 PSI HR3/8X10M Infinity 3/8" Retractable Air Hose Reel 10m 215 PSI 870 PSI TECHNICAL SPECS TECHNICAL SPECS ØD HOSE ID MAX PRESSURE H L ØD HOSE ID MAX PRESSURE H L 12 8mm 15 bar 251 390 13.5 10mm 20bar 430 600 (08) 9333 4999 [email protected] PAGE 85 HOSES & REELS INFINITY AIRLINE ACCESSORIES Spring Rewind Air Reel The Infinity steel spring rewind air reel features a heavy duty reinforced steel construction, a ratchet or free running operation and UV stabilization. A spring protector protects the hose against damage when pulled or stretched, and the reel comes with a wall/ceiling mounted bracket. This hose reel works with suitable pneumatic tools, and is appropriate for automatic maintenance and manufacturing facilities. Technical Characteristics WORKING TEMPERATURE RANGE -5°C / +65°C MOUNTING Heavy duty wall mounting swivel system FITTINGS Positive crimp hose fittings LATCHING Positive latching system QUALITY FEATURES Impact and corrosion resistant with anti static and flame retardants PRODUCT FEATURES Highest quality ‘finished edge’ spring steel trap Unique ratchet tensioning system Food grade approved materials Two part fully adjustable bumper Full flow swivels and fluid paths Replaceable protective mouth guard Unique service locking pin port for added safety Easy mount drill hole pattern supplied Air Reel 10mm CODE DESCRIPTION AW1015 Infinity Air Reel 10mm x 15m TECHNICAL SPECS HOSE ID HOSE LENGTH INLET OUTLET MAX PSI WEIGHT 10mm 15m 3/8”BSPF 3/8”BSPM 240 12kg Air Reel 12mm CODE DESCRIPTION AW1215 Infinity Air Reel 12mm x 15m TECHNICAL SPECS PAGE 86 www.nesscopressure.com.au HOSE ID HOSE LENGTH INLET OUTLET MAX PSI WEIGHT 12mm 15m 1/2”BSPF 1/2”BSPM 240 12kg HOSES & REELS INFINITY AIRLINE ACCESSORIES Workshop H20 Reel CODE DESCRIPTION G1218 Infinity Water Reel 12mm x 18m TECHNICAL SPECS HOSE ID HOSE LENGTH INLET OUTLET MAX PSI WEIGHT 12mm 18m 3/8” BSPF 3/8” BSPM 240 12kg Electrical Reel CODE DESCRIPTION EL2402010 Electrical Reel 12mm x 20m TECHNICAL SPECS CABLE HOSE LENGTH CORES INLET OUTLET VAC WEIGHT 12mm 20m 3 Plug Socket 240 12kg Gas Welding Reel CODE DESCRIPTION AREELRET-OXY Gas Welding Reel 5mm x 8m TECHNICAL SPECS HOSE ID HOSE LENGTH INLET OUTLET MAX PSI WEIGHT 5mm 8m 5/8” UNFM 5/8” UNFF - 12kg (08) 9333 4999 [email protected] PAGE 87 HOSES & REELS INFINITY AIRLINE ACCESSORIES Steel Spring Rewind Reel The Infinity heavy duty steel spring rewind reels incorporate contemporary compact design and manufacturing techniques to guarantee long life and trouble free performance. To reduce maintenance and extend the working life, this reel has a unique five in one aluminium casting, comprising of the main shaft, the latch and ratchet mechanism, the spring arbour and the goose neck. The all-steel frame and drum construction with baked-on polyester powder coat finish combine to produce a rugged corrosion resistant product, suitable for a wide variety of heavy duty applications, including high volume compressed air. Technical Characteristics MOUNTING Four position guide arm allows for wall, floor, ceiling or pit mounting LATCHING Positive latching system QUALITY FEATURES Impact and corrosion resistant PRODUCT FEATURES Compact rugged design High flow swivels and fluid paths Ball bearing main axle bearings Heavy duty roll spun flanges External spring canister for easy maintenance Stainless steel roller guides with ball bearings Welded frame design Stainless steel fasteners used where applicable Steel Spring Rewind Reel 10mm CODE HRSR10X30 DESCRIPTION 10mm x 30m 500 psi Bare Reel TECHNICAL SPECS HOSE ID HOSE LENGTH INLET 10mm 30m 1/2” OUTLET MAX PSI WEIGHT 1/2” 500 35kg *Hose not included Steel Spring Rewind Reel 12mm CODE HRSR12X30 DESCRIPTION 12mm x 30m 500 psi Bare Reel TECHNICAL SPECS HOSE ID HOSE LENGTH INLET 12mm 30m 1/2” OUTLET MAX PSI WEIGHT 1/2” 500 35kg *Hose not included PAGE 88 www.nesscopressure.com.au HOSES & REELS INFINITY AIRLINE ACCESSORIES Steel Spring Rewind Reel 19mm CODE HRSR19X23 DESCRIPTION 19mm x 23m 500 psi Bare Reel TECHNICAL SPECS HOSE ID HOSE LENGTH INLET 19mm 23m 3/4” OUTLET MAX PSI WEIGHT 3/4” 500 38kg *Hose not included Steel Spring Rewind Reel 25mm CODE HRSR25X15 DESCRIPTION 25mm x 15m 500 psi Bare Reel TECHNICAL SPECS HOSE ID HOSE LENGTH INLET 25mm 15m 1” OUTLET MAX PSI WEIGHT 1” 500 35kg *Hose not included Pivot Bracket SR Series Mild Steel Bracket CODE DESCRIPTION CODE DESCRIPTION IN-BR-PIV 80000 - D80000 SR Series Pivot Bracket IN-BR-ST Gen III Mild Steel Bracket (08) 9333 4999 [email protected] PAGE 89 HOSES & REELS INFINITY AIRLINE ACCESSORIES Polyurethane Recoil Hose Recoil Hose Advantages The polyurethane recoil hose is the ideal choice for tough and challenging air tool hose requirements. With exceptional wear and kink resistance, this heavy duty hose has a recoil that lasts and lasts. While it is tough, it is also light and flexible, making it easier to use. Fittings replacement is made easy with brass fittings that let you make changes on the spot. All swivel fittings come with factory applied thread sealant, resulting in a dependable, leak tight seal which is resistant to vibration loosening. 1.TOUGH FROM THE INSIDE OUT Polyurethane is an extremely tough plastic, used everywhere from skate board wheels to auto bumpers. Our polyurethane retractable hoses are the ideal choice for tough and challenging air tool hose requirements. 2.EXCEPTIONAL WEAR AND KINK RESISTANT While you can cut a coil hose with a sharp knife, it is at least 10 times more tear resistant than other hoses. Most oils and fuels will not affect the coil, and it is almost impossible to permanently kink. The recoil hose resists everyday abuse without leaving a dent, and spring guards are not required. 3.RECOIL THAT LASTS AND LASTS Put our coil to the test – stretch it out to full length, give it a further strong pull, and then release. Watch the hose recoil right back, regaining it’s memory immediately. The coil has a memory that can be depended on. Infinity Polyurethane Tubing CODE PAGE 90 www.nesscopressure.com.au DESCRIPTION W.P 23°C B.P 23°C PURC1/4X5M 1/4" ID Recoil Hose 5m 145 PSI 450 PSI PURC1/4X7.5M 1/4" ID Recoil Hose 7.5m 145 PSI 450 PSI PURC1/4X10M 1/4" ID Recoil Hose 10m 145 PSI 450 PSI HOSES & REELS INFINITY AIRLINE ACCESSORIES Polyurethane Hose The Infinity polyurethane hose features open mesh polyester braid reinforcement, integrated into an extremely flexible wall. This ensures a far longer service life and greater pressure capability than un-reinforced hose products. Unlike some other hoses, this product contains no plasticizers, which can migrate and cause flow contamination and tube hardening. Resistant to attack from moisture and fungi, UV rays, weathering and exposure, the Infinity polyurethane braided hose is suitable for outside use, and is extremely durable in rugged, demanding environments. Application 33Transfer of air and fluids under severe conditions 33Feed and return lines 33Abrasive slurry transfer 33Granular transfer lines 33Small engine fuel lines 33Robotics control lines 33Insulating sleeves 33Lubrication lines 33Metering pumps Features & Benefits 33OPEN MESH POLYESTER BRAIDING integrated in flexible wall 33GREATER PRESSURE CAPABILITY than non-reinforced polyurethane hose 33ULTRA LIGHTWEIGHT AND EASY TO HANDLE 33SUPERIOR ABRASION RESISTANCE 33RESISTANCE to weathering, tearing, impacts, oils, greases & fuels. 33GREAT FLEXIBILITY AND USER FRIENDLINESS even in subzero temperatures. Infinity Polyurethane Hose CODE DESCRIPTION W.P 23°C B.P 23°C PUB1/2X20M PUB1/2X50M 1/2" (ID) Braided Air Hose 20m 200 PSI 800 PSI 1/2" (ID) Braided Air Hose 50m 200 PSI 800 PSI PUB1/2X100M 1/2" (ID) Braided Air Hose 100m 200 PSI 800 PSI PUB1/2X200M 1/2" (ID) Braided Air Hose 200m 200 PSI 800 PSI PUB1/4X20M 1/4" (ID) Braided Air Hose 20m 200 PSI 800 PSI PUB1/4X50M 1/4" (ID) Braided Air Hose 50m 200 PSI 800 PSI PUB1/4X100M 1/4" (ID) Braided Air Hose 100m 200 PSI 800 PSI PUB1/4X200M 1/4" (ID) Braided Air Hose 200m 200 PSI 800 PSI PUB3/8X20M 3/8" (ID) Braided Air Hose 20m 200 PSI 800 PSI PUB3/8X50M 3/8" (ID) Braided Air Hose 50m 200 PSI 800 PSI PUB3/8X100M 3/8" (ID) Braided Air Hose 100m 200 PSI 800 PSI PUB3/8X200M 3/8" (ID) Braided Air Hose 200m 200 PSI 800 PSI Lightweight, abrasive resistant, high flow, greater flexibility, high resistant to UV, oils greases & fuels. (08) 9333 4999 [email protected] PAGE 91 HOSES & REELS INFINITY AIRLINE ACCESSORIES Polyurethane Tubing Polyurethane tubing is usually the best choice for applications that require extensive flexing, a small bend radius or where kinking can be a problem. Infinity polyurethane tubing uses Ether base raw material because it will not break down or be affected in any way by moisture. Offering Ether base components means products are less expensive and generally stronger. However, applications should be limited to areas of consistent low temperatures and where high and continued flexibility is essential. Application Features & Benefits 33Transfer of air and fluids under severe conditions 33Feed and return lines 33Abrasive slurry transfer 33Granular transfer lines 33Small engine fuel lines 33Robotics control lines 33Insulating sleeves 33Lubrication lines 33Metering pumps 33EXTREMELY FLEXIBLE A small bend radius for routing into tight places 33ULTRA KINK RESISTANT Withstands abuse that would damage other plastic tubing 33EXCELLENT MEMORY Tolerates repeated flexing 33VERY ABRASION RESISTANT Outlasts other tubing, suitable for conveying abrasives 33LOW GAS PERMEABILITY Reduces leak and contamination problems Infinity Polyurethane Tubing PAGE 92 www.nesscopressure.com.au CODE DESCRIPTION PU4X100M 4mm (OD) x 2mm Tube 100m W.P 23°C B.P 23°C 260 PSI 780 PSI PU6X200M 6mm (OD) x 4mm Tube 200m 160 PSI 460 PSI PU8X100M 8mm (OD) x 5mm Tube 100m 188 PSI 550 PSI PU10X100M 10mm (OD) x 6.5mm Tube 100m 160 PSI 490 PSI PU12X100M 12mm (OD) x 8mm Tube 100m 145 PSI 435 PSI HOSES & REELS INFINITY AIRLINE ACCESSORIES Industrial Rubber Hose Infinity rubber hose is a high quality, multipurpose hose that is suitable to a variety of applications such as construction and mining. Its high resistant textile reinforcement ensures it is abrasion, heat and weather resistant, making it ideal for rough industrial situations. Features & Benefits 33ABRASION RESISTANT to workshop wear and tear 33RESISTANT TO WELDING SPLATTER 33COMPATIBLE FOR ABRASIVE DELIVERY FOR SANDBLASTING Industrial Rubber Hose CODE DESCRIPTION W.P 23°C B.P 23°C RUB3/8X20M Infinity Industrial Rubber Hose 3/8" ID 300 PSI 900 PSI RUB1/2X20M Infinity Industrial Rubber Hose 1/2" ID 300 PSI 900 PSI RUB3/4X20M Infinity Industrial Rubber Hose 3/4" ID 300 PSI 900 PSI RUB1X20M Infinity Industrial Rubber Hose 1" ID 300 PSI 900 PSI (08) 9333 4999 [email protected] PAGE 93 COUPLINGS INFINITY AIRLINE ACCESSORIES Aluminium Couplings Features & Benefits Infinity aluminium couplings are a high quality product that perfectly compliments the Infinity distribution system. Best used in conjunction with the Infinity ultra-light flexi-hose, these aluminium couplings are ideal for precision pneumatic tools. While standard brass couplings place an unnecessary load on small tools, Infinity aluminium couplings are less than half the weight and keep these products as they intended to be – light. Smaller pneumatic tools are becoming more popular as a means to not only prevent operator injuries and fatigue, but also to increase comfort level when working in awkward positions or on repetitive tasks. By only marginally increasing the working weight of pneumatic tools, the Infinity aluminium coupling ensures an ergonomically correct result. 33Six stainless steel ball-locking mechanism evenly distributes load to resist wear for longer service life 33One hand operation, resulting in easy engage and disengage 33Improved valve structure for stable high flow output 33En-plating fine finishing, offering high level of corrosion resistance 33High-strength material provides long service life 33Excellent durability and versatility 33Strong shock resistance 33Flow rate (SCFM): 65 33Max operating pressure 232psi 33Operating temperature: -23oC - 100oC Even though they are made from a light weight material, the Infinity aluminium couplings are not light duty in terms of performance. Allowing easy engage and disengage, the improved valve structure of this range provides stable high flow output and a greater reliability than other couplings on the market. Structural Diagram - Main Parts B C B D A A Main body with #606 aluminium anodize A B Ring with NBR70 C C Spring in #304 stainless steel D Steel ball in #440C stainless steel E Sleeve in #6061 aluminium and finished surface treatment PAGE 94 www.nesscopressure.com.au E COUPLINGS INFINITY AIRLINE ACCESSORIES Female Aluminium Coupling CODE DESCRIPTION INAF4 1/4” Female Aluminium Coupling TECHNICAL SPECS S L 20 52.80 Male Aluminium Coupling CODE DESCRIPTION INAM4 1/4” Male Aluminium Coupling INAM6 3/8” Male Aluminium Coupling INAM8 1/2” Male Aluminium Coupling TECHNICAL SPECS I.D. S L 8 20 55.70 10 20 55.70 13 21 55.70 Barbed Aluminium Coupling CODE DESCRIPTION INAT4 1/4” Aluminium Barb Coupling INAT6 3/8” Aluminium Barb Coupling INAT8 1/2” Aluminium Barb Coupling TECHNICAL SPECS I.D. O.D. S L 4 7 20 67 6 10 20 67 8 13 20 67 (08) 9333 4999 [email protected] PAGE 95 COUPLINGS INFINITY AIRLINE ACCESSORIES Carbon Steel Couplings Features & Benefits Infinity carbon steel couplings feature a proven six stainless steel ball-locking mechanism, that evenly distributes load to resist wear. This, combined with the high strength, durable carbon steel and fine finishing, results in a longer service life and corrosion resistance. These couplings allow easy engage and disengage, and their improved valve structure provides stable high flow output. The Infinity carbon steel couplings are an extremely durable and reliable product, and provide a more compact solution than other couplings on the market. 33Six stainless steel ball-locking mechanism evenly distributes load to resist wear for longer service life 33One hand operation, resulting in easy engage and disengage 33Improved valve structure, providing stable high flow output 33CNC machined parts 33En-plating fine finishing, offering high level of corrosion resistance 33High-strength material provides long service life 33Excellent durability and versatility 33Good chill stability and thermostability 33Strong shock resistance 33Flow rate (SCFM): 65 33Max operating pressure: 232psi 33Operating temperature: -23oC - 100oC Structural Diagram - Main Parts D B C B A A A Main body with #45 carbon steel and EN plating C B Ring with NBR70 C Spring in #304 stainless steel D Steel ball in #440C stainless steel E Sleeve in #6061 carbon steel and finished surface treatment PAGE 96 www.nesscopressure.com.au E COUPLINGS INFINITY AIRLINE ACCESSORIES Female Carbon Steel Coupling CODE DESCRIPTION INCSF4 1/4” Female Carbon Steel Coupling TECHNICAL SPECS S L 19 52.80 Male Carbon Steel Coupling CODE DESCRIPTION INCSM4 1/4” Male Carbon Steel Coupling INCSM6 3/8” Male Carbon Steel Coupling INCSM8 1/2” Male Carbon Steel Coupling TECHNICAL SPECS I.D. S L 8 19 55.70 10 19 55.70 13 21 55.70 Barbed Carbon Steel Coupling CODE DESCRIPTION INCST4 1/4” Carbon Steel Barb Coupling INCST6 3/8” Carbon Steel Barb Coupling INCST8 1/2” Carbon Steel Barb Coupling TECHNICAL SPECS I.D. O.D. S L 4 7 19 67 6 10 19 67 8 13 19 67 (08) 9333 4999 [email protected] PAGE 97 COUPLINGS INFINITY AIRLINE ACCESSORIES HSC Safety Couplings The HSC safety couplings boast triple safety features for the internal filter, complimented with a double locking and advanced venting system. They offer improved cost effectiveness compared to that of other couplings, due to their longer service life, long duration sealing and a swivel body for easier installation. The ergonomic and compact shape of the HSC safety couplings ensures intuitive and natural handling. With a patent valve structure providing stable high flow output, these couplings are specially designed to guard against workplace injuries and aid in maximum efficiency of pneumatics systems and tools. Features & Benefits 33Maximum safety guaranteed, avoiding all risk of hose whip or accidental disconnection 33High performance 33Flexible and automated action mechanism 33Limited pressure drop 33Coupling sealing guaranteed 33Thread sealing gasket 33Main material: aluminium alloy 33Sealing material: NBR 33Optimised flow rate: 75 SCFM 33Maximum working pressure: 300 psi 33Operating temperature: -20oC - 80oC How to use the HSC safety couplings A 1 PLUG ENGAGEMENT: Insert the plug into the primary ring (A). Push plug until the primary ring automatically pops upwards, securing the plug in place. B PAGE 98 2 LOCKING: 3 UNLOCKING: 4 PLUG DIS-ENGAGEMENT Rotate the secondary ring (B) until the ‘release’ arrow is in line with the ‘red point’. Move the secondary ring towards the primary ring, and then rotate away from the red point. Rotate the secondary ring until the release arrow is once again in line with the red point. Move the secondary ring back, away from the primary ring. Move primary ring backward, dis-engaging plug from coupling. www.nesscopressure.com.au A RED POINT COMPRESSED AIR COUPLINGS INFINITY AIRLINE ACCESSORIES Female Safety Coupling CODE DESCRIPTION INCSSCF4 1/4” Female Safety Coupling INCSSCF8 1/2” Female Safety Coupling TECHNICAL SPECS S L End Type Size Body Class 28 60.8 1/4” 1/4” 41.2 94.6 1/2” 1/2” Male Safety Coupling CODE DESCRIPTION INCSSCM4 1/4” Male Safety Coupling INCSSCM8 1/2” Male Safety Coupling TECHNICAL SPECS S L End Type Size Body Class 28 80.3 1/4” 1/4” 41.2 116.6 1/2” 1/2” Infinity Male Plug The HSC safety couplings are ideal for use in conjunction with Infinity or Nitto style high flow plugs. See page 100 for more Infinity plug options. CODE DESCRIPTION 20PM Male Plug (NP) 1/4" 40PM Male Plug (NP) 1/2" (08) 9333 4999 [email protected] PAGE 99 COUPLINGS INFINITY AIRLINE ACCESSORIES Infinity Adapters Infinity adapters are a precision CNC machined steel plug complete with nickel plating. Designed for industrial use, this plug is ideal to be used with either the aluminium, carbon steel or safety couplings. Hose Plug Male Plug CODE DESCRIPTION CODE 20PM Male Plug (NP) 1/4" 20PH Hose Plug (NP) 1/4" 40PM Male Plug (NP) 1/2" 30PH Hose Plug (NP) 3/8" 40PH Hose Plug (NP) 1/2" Hose Plug (Lockable) Female Plug PAGE 100 DESCRIPTION CODE DESCRIPTION CODE DESCRIPTION 20SF Female Plug (NP) 1/4" NP30P Hose Plug (SP) 1/4" www.nesscopressure.com.au INDEX 101 INDEX Symbols 110mm 62, 71, 72, 73, 74, 75 135˚ 64 DR Series 6, 18 Dryer 8, 10, 12, 14, 18, 19, 20, 21, 24, 25, 35, 37 A E Absorption 36, 38, 41 Accessory Kit 30, 31 Adapter 63, 79, 100 Air 2, 3, 10, 12, 15, 19, 24, 25, 26, 37, 62, 71, 81, 85, 86, 91, C Air Dryer 24, 25, 26 Airmac 28, 29 Air Receiver 28, 29 Air Reel 86 Aluminium 12, 43, 47, 49, 57, 58, 62, 71, 94, 95 Auto-Drain 30, 31 Elbow 64, 65, 69, 71 Electrical Reel 87 Electronic Controller 15 Element 40, 41 ES4000 15 F Barbed 95, 97 Box 6, 9, 11, 13, 16, 17, 20, 21, 22 Bracket 51, 89 Butterfly Valve 74 Female 57, 58, 63, 65, 69, 72, 73, 77, 80, 81, 82, 95, 97, 99, 100 Filter 10, 12, 15, 19, 25, 34, 35, 36, 37, 38, 39, 40, 42, 43, 44, 46, 47, 48, 49, 50, 51, 98 Filter Regulator 50 Filtration 34, 35, 36, 37, 38, 39, 40, 41 Fixed Speed 8, 10, 12, 14, 18 Flanged Tube 74 Flange Kit 75 Flat Gasket 73 C G B Carbon Steel 96, 97 CDX 25, 26 Coalescing 36, 37, 40 Collar 61, 75 Connector 64, 65, 66, 68 Coupling 63, 67, 71, 76, 77, 78, 79, 80, 81, 82, 94, 95, 96, 97, 98, 99 CSA 10, 11 CSB 12, 13 CSC 5, 6, 7, 14, 16, 17 CSD 5, 7, 14, 15, 16, 17 CSK 8, 9 D Drain 12, 19, 24, 30, 31, 34, 35, 36, 37, 38, 39, 40, 43, 47, 56, 68, 80 DRC 5, 18, 20, 22 DRD 5, 18, 19, 20, 21, 22 DRE 5, 6, 7, 18, 19, 20, 21, 22 Drilling Rig 69 Drip Leg 68 Drop Leg Packages 55, 76, 77, 78, 79, 80, 81, 82 www.nesscopressure.com.au Gasket 73 Gas Welding Reel 87 Gauge 32 H Hose 77, 81, 83, 84, 85, 88, 89, 90, 91, 93, 100 Hose Reel 84, 85 HSC 98, 99 I Industrial 34, 36, 38, 40, 41, 93 Industrial Filtration 34, 35, 36, 37, 38, 39, 40, 41 Infinity 5, 6, 8, 9, 10, 11, 12, 13, 14, 16, 17, 18, 20, 21, 22, 23, 24, 25, 26, 33, 34, 35, 36, 37, 38, 39, 42, 44, 46, 48, 50, 55, 56, 61, 71, 82, 83, 84, 85, 86, 87, 88, 90, 91, 92, 93, 94, 96, 99, 100 Infinity Plus 6, 11, 13, 16, 17, 20, 21 Infinity Pro 6, 16, 17, 20, 21, 22 Installation 12, 25, 59 IVR 6, 14, 18 (08) 9333 4999 [email protected] INDEX L Lockable 100 Lubricator 48, 49, 50, 51, 76 Lugged 69, 78 M Male 57, 58, 63, 64, 76, 77, 79, 81, 82, 95, 97, 99, 100 Manifold 69, 70, 76, 77, 79, 81 Manual Drain 30, 31, 35, 37, 39 Mild Steel Bracket 89 N Nitrogen 62 O OF 44, 46, 47, 48, 50, 62 OFR 42, 50 Oil 2, 10, 12, 15, 18, 19, 33, 34, 36, 38, 49, 52 OL 48, 49, 50 OR 43, 44, 45, 48, 50 P Pipe 1, 35, 37, 39, 42, 44, 46, 48, 50, 52, 55, 56, 59, 60, 61, 62, 71, 76, 77, 78, 79, 80, 81, 82 Pipe Systems 55 Pivot Bracket 89 Plug 43, 45, 47, 67, 73, 87, 98, 99, 100 Polyurethane 90, 91, 92 Pre-Filter 34, 40 S Saddle Clamp 68 Safety 14, 57, 58, 98, 99 Separators 52 Sepremium 52, 53, 54 Spring Rewind 86, 88, 89 Steel Spring Rewind 88, 89 Straight 63 T Tank 6, 11, 12, 13, 44 Tee 56, 65, 66, 72 Tool 68 Trap 37, 86 Tube 58, 59, 61, 67, 74, 92 Tubing 90, 92 U Union 66 V Vacuum 57, 58, 62 Valve 35, 37, 39, 49, 67, 74 Variable Speed 6, 8, 10, 12, 14, 16, 17, 18, 19, 20, 21, 22 W Water 19, 52, 87 Workshop 87 Z Zero Condensate 56, 72 R Recoil 82, 90 Reducer 73 Reducing 66, 76, 77, 78, 79, 80, 81, 82 Reel 84, 85, 86, 87, 88, 89 Refrigeration 26 Regulator 15, 42, 43, 44, 45, 48, 50, 51, 76 Retractable 85 Rig 69 Rotary Screw 8, 10, 12, 14, 18 Rubber Hose 93 www.nesscopressure.com.au (08) 9333 4999 [email protected] HOW TO ORDER WITH NPS Phone, fax or email orders Call (08) 9333 4999 to talk to the customer service team at our Nessco Pressure Systems workshop located in Welshpool. Our team will personally take your call, answer your enquiries and process your order. You can also fax your orders through on (08) 9333 4900. Alternatively, you can place your order anytime via email to [email protected] and our team will process your order immediately. Contact your dedicated NPS sales representative Nessco Pressure Systems has a fleet of dedicated onroad sales representatives servicing right across Perth and regional WA. Nessco Pressure Systems sales representatives strive to deliver a personalised service to you and your business that is always on-hand. All Nessco Pressure Systems sales representatives offer a wealth of industry experience and expertise, and are always up to date with the latest special offers and discounts across the entire Nessco Pressure Systems range. Nessco Pressure Systems Workshop Come in and see us! We've got all your essentials lined up in our Nessco Pressure Systems workshop. We cater all from start to finish, including initial consultation, installation & after-sales services. www.nesscopressure.com.au (08) 9333 4999 [email protected] Nessco Pressure Systems Ke w da le Rd Compressed Air Equipment Specialists ro ng e Tr Rd Po ol e ur e rt h Welshpool g Rd St O rr o n Tr ea su We are here 274 Welshpool Road We ls h St ge or Queens Park Ge Tr e as ur e Rd Ha m ilt ool Rd Kumall Rd We ls h p on Po ol e Orr ong Rd re R d Ke w d a pool R d St We ls h as No St Orron le R d Or Rd W ha rf St Maniana Park pool R d g Rd COMPRESSED AIR SYSTEMS 2014 EDITION 274 Welshpool Road, Welshpool 6106 Per th, WA Phone: (08) 9333 4999 Fax: (08) 9333 4900 Email: [email protected] www.nesscopressure.com.au