The Small Scale Wood Processing Sector in the Kalum
Transcription
The Small Scale Wood Processing Sector in the Kalum
The Small Scale Wood Processing Sector in the Kalum-Kispiox Region of British Columbia: Challenges and Opportunities March 2005 Prepared for the North West Loggers Association by: R. Brouwer, RPF Trevor Jobb, FT Northwest Timberlands March 2005 The Small Scale Wood Processing Sector in the Kalum-Kispiox Abstract Small-scale wood processors in the Kalum and Kispiox area of British Columbia (near the communities of Terrace and Hazelton) are generally small sawmills with a capacity of less than 25,000 board feet per shift. Of forty-five small sawmill owner/managers that were interviewed, thirty-six are cutting for profit with a capitalised industry of $8.7 million. Current production and employment is primarily constrained by fibre supply. There are also gaps in business planning structure, quality control, and marketing contacts. Recommendations are provided that will close the gaps and allow the sector to achieve its capacity of 162 jobs and 42 million board feet of annual production. Key words: Small sawmills; sawmilling; employment; gap analysis; fibre supply; business planning; continual improvement; marketing; BC Pacific Northwest. Cover photos, left to right: Hogarth headrig sawmill; Kermode Pro-cut band sawmill; Morning Glory Farms scrag sawmill Northwest Timberlands Page i March 2005 The Small Scale Wood Processing Sector in the Kalum-Kispiox Acknowledgements This project is funded through Human Resources and Skills Development Canada and coordinated through the North West Loggers Association In-kind funding was provided by the BC Ministry of Forest (Kalum Forest District), 16/37 Community Futures Development Corporation, and the North West Loggers Association. The time volunteered by the NorthWest Fibre Utilisation Study (NWFUS) Steering Committee is greatly appreciated. The authors would especially like to thank the many men and women that are beating the odds and keeping the entrepreneurial spirit alive and well in the Kispiox and Kalum area. It has been a pleasure to get to know you. Northwest Timberlands Page ii March 2005 The Small Scale Wood Processing Sector in the Kalum-Kispiox Executive Summary A description of the small-scale wood processing sector in the Kalum and Kispiox area was undertaken. Small-scale wood processors are generally small sawmills with a capacity of less than 25,000 board feet per shift. Fifty-three small sawmills were investigated: forty-eight were confirmed, and forty-five sawmill owners or managers were interviewed. The interview process a l l owe dt hede s c r i pt i onoft hes e c t or ,a ne va l ua t i onofs a wmi l l e r s ’s t r e ng t hsa ndl i mi t a t i ons ,a nd a na na l y s i so ft hef a c t or s ,or“ g a ps ” ,i nf l ue nc i ngt hi ss e c t or ’ sa bi l i t yt os uc c e e d. Thirty-six of the interviewed sma l ls a wmi l l sa r e“ c ut t i ngf orpr of i t ” ,i . e .t r y i ngt oma keal i vi ng from their operation. The small-scale wood processing sector is currently capitalized at $8.7 million. Seventy-e i g htpe opl ea r ec ur r e nt l ye mpl oy e dbyt he“ c ut t i ngf orpr of i t ”s a wmi l l s , cutting 11.7 million board feet on an annual basis. At this same level of capitalization, the cutting for profit mills have a capacity to employ 141 persons and cut over 42 million board feet annually provided that a number of barriers and obstacles can be overcome. Gaps were identified in the following categories: fibre security, business planning, continual improvement, and marketing contacts. The most significant gap for the small sawmill industry is fibre supply. At the current level of production, small-scale wood processors are consuming approximately 49,500 m3 of sawlogs annually. To achieve full capacity will require an annual supply of over 145,700 m3 of sawlogs. To aid in closing the gaps, two sub-projects were undertaken. Internet research was conducted in which ninety-two websites were reviewed and evaluated and local organisations and businesses were investigated for their potential as partners with small sawmillers. This information was summarised and is available to the small-scale wood processor. Recommendations are made that will close or narrow the significant gaps that are preventing the small-scale wood processing sector from reaching its potential capacity. Action plans are included with the recommendations, and they are achievable in the short term, i.e. within the 2005 calendar year: 1. Ensure that timber is available in smaller blocks to provide an opportunity for small operators to enter the market for wood. 2. Establish flexibility in setting the terms of BC Timber Sales. 3. Es t a bl i s ha“ Vi r t ua lLogYa r d” . 4. Set up Log Holding Areas. 5. Expand the number of Woodlots in the Kalum and Kispiox. 6. Provide for the expansion of 3-Phase Power infrastructure. 7. Conduct an assessment of the Kalum/Kispiox fibre basket, with particular focus on low quality wood. 8. Develop a strategic marketing plan for northwest wood products. 9. Establish an organisation of small-scale wood processors. 10. Upgrade the skill sets of small-scale wood processors. In a region that has experienced hard economic times due to the corporate failure of a major industry, the jobs created by local entrepreneurs in small wood processing are significant. The small sawmiller has created real jobs, has invested real money, and struggled to succeed without much support. Follow-through on the recommendations will result in an expansion of this highly diversified and resourceful sector. Northwest Timberlands Page iii March 2005 The Small Scale Wood Processing Sector in the Kalum-Kispiox Table of Contents Abstract ............................................................................................................................................ i Acknowledgements......................................................................................................................... ii Executive Summary ....................................................................................................................... iii 1. Introduction......................................................................................................................... 1 1.1. Background...................................................................................................................... 1 1.2. Objective.......................................................................................................................... 1 1.3. Project Activities ............................................................................................................. 2 1.4. Planned Outcomes ........................................................................................................... 2 2. Methodology ....................................................................................................................... 3 2.1. Steering Committee ......................................................................................................... 3 2.2. Small-scale Wood Processing Sector Study.................................................................... 3 3. Results................................................................................................................................. 4 3.1. Description (inventory) of sector..................................................................................... 4 3.2. Analysis of gaps, challenges and opportunities............................................................... 9 3.3. Market study/ Resource research................................................................................... 13 3.4. Summary of required skill sets (for Hardwood, Container port)................................... 13 3.5. Partnerships ................................................................................................................... 15 3.5.1. Business Planning ..................................................................................................... 15 3.5.2. Fibre Supply.............................................................................................................. 17 3.5.3. Manufacturing........................................................................................................... 18 3.5.4. Marketing.................................................................................................................. 18 4. Recommendations............................................................................................................. 19 4.1. Ensure that timber is available in smaller blocks to provide an opportunity for small operators to enter the market for wood.......................................................................... 19 4.2. Establish flexibility in the terms of BCTS Timber Sales .............................................. 20 4.3. Es t a bl i s ha“ Vi r t ua lLogYa r d ”..................................................................................... 21 4.4. Set up Log Holding Areas ............................................................................................. 21 4.5. Expand the number of Woodlots in the Kalum and Kispiox......................................... 22 4.6. Provide for the expansion of 3-Phase Power infrastructure .......................................... 22 4.7. Conduct an assessment of the Kalum/Kispiox fibre basket, with particular focus on fibre quality wood.......................................................................................................... 23 4.8. Develop a strategic marketing plan for northwest wood products ................................ 24 4.9. Establish an organisation of small-scale wood processors............................................ 25 4.10. Upgrade the skill sets of small-scale wood processors.................................................. 26 5. Conclusion ........................................................................................................................ 27 6. References......................................................................................................................... 28 Appendix A: NWFUS Steering Committee................................................................................. A1 Appendix B: Small-Scale Wood Processing Sector Study –Project Plan................................... A2 Appendix C: Small-scale Wood Processing Sector Study –Questionnaire ................................ A4 Appendix D: Terms of Reference for a Forum on Containerization ........................................... A6 Appendix E: Additional details on potential partners: NWCC, HRSDC .................................... A7 Appendix F: Steps to allow grade stamping of lumber produced by small-scale wood processors .......................................................................................................................................... A9 Appendix G: A proposed pilot for establishing smaller Timber Sale Licences within the Kalum – Kispiox area ................................................................................................................... A10 Northwest Timberlands Page iv March 2005 The Small Scale Wood Processing Sector in the Kalum-Kispiox Appendix H: A method to establish flexible Timber Sale Licence terms within a fair and equitable tender and award process. .............................................................................. A11 Appendix I: Prelimina r yout l i neofas t r a t e g i cma r ke t i ngpl a nf orBC’ sPa c i f i cNor t hwe s t ..... A12 Appendix J: Contact list of local small-scale wood processors. ................................................ A13 Appendix K: Internet resource research results. ........................................................................ A16 List of Figures Figure 1: Example of single circular blade headrig sawmill (A.J. Forsyth –Kispiox Area) .......... 5 Figure 2: Example of band sawmills .............................................................................................. 6 Figure 3: Examples of double blade circular sawmills................................................................... 6 Figure 4: Examples of secondary manufacturing/ adding value..................................................... 7 Figure 5: Example of maximum size of small-scale wood processor (Morning Glory Farms – Kispiox Area) ...................................................................................................................... 7 List of Tables Table 1: Current situation (annual basis, all mills) ......................................................................... 4 Table 2: Potential (annual basis, all mills, no additional capital investment)................................. 5 Table 3: Capital investment (all mills, current and planned).......................................................... 5 List of Charts Chart 1: Breakdown of small-scale wood processing sector .......................................................... 4 Chart 2: Types of wood products manufactured by small sawmills, and number of mills manufacturing each product................................................................................................ 8 Cha r t3:Cur r e nta ndPl a nne dc a pi t a l i z a t i onof“ Cut t i ngf orPr of i t ”s a wmi l l si nt heKa l um a nd Kispiox................................................................................................................................ 8 Chart 4: Annual production of small sawmills - Current and Capacity.......................................... 9 Chart 5: Annual employment by small sawmills - Current and Capacity ...................................... 9 Cha r t6:Sa wmi l l e r s ’s t r e ng t hs ,l i mi t a t i ons ,a ndt hei nt e r na la nde xt e r na lc ha nge st he ywou l d make.................................................................................................................................. 10 Cha r t7:Summa r yofs a wmi l l e r s ’ownr a nki ngoff a c t or st ha tc a ni nf l ue nc et he i rs uc c e s s ......... 11 Northwest Timberlands Page v March 2005 The Small Scale Wood Processing Sector in the Kalum-Kispiox 1. Introduction This report provides a summary of the small-scale wood processing sector in the Kispiox and Kalum areas, and 1.1. Background In 2002, planning for the use of Forest Investment Account funds identified the need for a hardwood management strategy for the Kalum Forest District. In order to prepare a management strategy, a project reviewing the state of the hardwood inventory in the area was conducted: this project identified that the existing inventory information for hardwoods was suspect, likely under-estimating the amount and extent of hardwoods in the Kalum-Kispiox region (Haworth 2003-1,2003-2). To determine if the actual extent of hardwoods could be quantified, a project was undertaken to evaluate an area in the lower portion of the Nass TSA. The results of this project identified that hardwood inventory information could be successfully updated, and that there was a large increase in the amount of hardwoods on the area studied (Waszkiewicz 2004). Extending this project to other hardwood areas was considered a logical next step. Another part of the equation that was missing was whether there would be a demand for these hardwoods. Historically, there has been a demand by larger non-local operators for cottonwood and to a lesser extent, red alder. Only anecdotal information existed about the demand for birch and aspen, generally indicating that these species were limited to local small sawmillers. To prepare a proper hardwood management strategy, the extent of this local sawmilling sector would have to be evaluated. Due to continued inactivity in the local forest sector, funding from the Forest Investment Account (FIA) was significantly reduced in 2003, and funds for continuing the hardwood inventory work were no longer available. The North West Loggers Association (NWLA) saw value in the hardwood inventory work: there was potentially a new resource, which could result in opportunities for the loggers that make up the NWLA membership. Inclusion of an evaluation of the small-scale wood processors would also be of value to the NWLA membership, as local loggers would likely be carrying out the harvesting activities necessary to providing the logs that the small millers would need. A proposal to continue the hardwood inventory work and to evaluate the small-scale wood processing sector was prepared by NWLA, in partnership with the BC Ministry of Forests, and 16/37 Community Futures. This proposal was submitted to Human Resources and Skills Development Canada (HRSDC), and approved in 2004. 1.2. Objective As described in the contract between HRSDC and the NWLA, the objective for this project is to conduct research, develop and recommend strategies to enhance community capacity for the diversification of the forest industry into harvesting hardwoods to create employment/ selfemployment opportunities for displaced forestry workers in the Northwest Region. The two projects that are the subject of this report are the vehicles used to achieve the objective. Northwest Timberlands Page 1 March 2005 1.3. The Small Scale Wood Processing Sector in the Kalum-Kispiox Project Activities As described in the contract between HRSDC and the NWLA, the following information is to be gathered with respect to the Small Scale-scale Wood Processing Sector: hardwood market opportunities currently available in both domestic and internationals venues; survey a minimum of fifty local small businesses regarding issues related to their long term sustainability and efficiencies determine a skills inventory and conduct a gap analysis of the hardwood skill sets in the Kalum and Kispiox region. Also identify the specific skills required to capitalize on the planned container port. 1.4. Planned Outcomes Based on the findings gathered in this study, the specific outcomes for the small-scale wood processors study are A summary of the small-scale wood processing sector in the Kalum and Kispiox area; An evaluation of the factors required for success of the small-scale wood processing sector; and Recommendations for bridging the gaps that are preventing success. The report authors, proponents, and project steering committee are agreed that the recommendations in this report must be achievable in the short-term, i.e. within one year. The intent of this report is to provide recommendations that are achievable and that are focussed on increasing the capacity for diversification of the forest industry and on creating opportunities for forestry workers in the Northwest Region. Northwest Timberlands Page 2 March 2005 The Small Scale Wood Processing Sector in the Kalum-Kispiox 2. Methodology 2.1. Steering Committee A steering committee was formed of local individuals/ stakeholders to provide direction on the two projects, including the small-scale wood processing sector study. Steering committee meetings were held approximately once a month, and included a report on the progress of this study. The steering committee provided initial approval of a project plan, and direction on any proposed changes to the plan. All changes to the study required the approval of the steering committee. The Steering Committee membership is summarised in Appendix A. The project plan for the small-scale wood processing sector study is provided in Appendix B. 2.2. Small-scale Wood Processing Sector Study The first step in this process was to describe the small-scale wood processing sector. The upper limit for this sector was set at 25,000 board feet of production per day. The lower limit was set by indicating that a person had to have a mechanical processing line; i.e. the cottage woodproduct industry was not included. A survey questionnaire was developed to gather information on sawmill capacity, employment figures, training requirements, challenges and opportunities. Almost all the information gathered was through on site interviews. The questionnaire form is included in Appendix C. The information gathered through the interview process was summarised, providing a description of the sector. Analysis of the interview information allowed identification and ranking of the challenges that the sector faces, and opportunities for addressing those challenges. The initial results from the survey questionnaire were also used to direct investigation of possible partnerships that could provide support to the small-scale wood processing sector. A market study was initiated to review the potential products that could be generated from the existing fibre supply and the milling capacity at hand. This study was curtailed when it was realised that there would be limited value to a poorly-funded market study (see section 3.3 for further details). With the agreement of the Steering Committee, the focus was instead shifted to developing a list of resources, including market information, which would benefit sawmillers. This list was developed by limiting the internet research time to no more than 40 hours. Categories of potential interest were developed from the initial websites evaluated, and added to as necessary. Evaluation of all the websites was performed by one researcher with small sawmilling experience: this allowed a subjective value-rating to be assigned by this researcher to each website. Synthesis of the five aspects of the study (inventory of small sawmillers, skills/ training requirements, ranking of challenges and opportunities, potential partnerships, and available resources) resulted in a final evaluation and summarisation of the sector. The result was the development of ten recommendations intended to support the current capacity as well as the planned expansion of the small miller industry. A requirement for the recommendations was that they must be achievable within the short term, i.e. within 2005. Northwest Timberlands Page 3 March 2005 The Small Scale Wood Processing Sector in the Kalum-Kispiox 3. Results 3.1. Description (inventory) of sector Fifty-three sawmills were identified for investigation through this study. Of these, forty-eight were confirmed and forty-five sawmillers were interviewed. Thirty-six of the sawmillers interviewed were cutting for profit. Chart 1 and tables 1, 2, and 3 summarize the entire small-scale wood processing sector. Small-scale wood processing sector - 53 mills investigated In the Kispiox and Kalum area Cutting for profit, but Did not interview Kispiox, 3, 6% Mill not confirmed Kispiox, 5, 9% Retired Kalum, 1, 2% Cutting for profit Kalum, 17, 32% Idle Kispiox, 1, 2% Idle Kalum, 1, 2% Hobby Kispiox, 1, 2% Hobby Kalum, 5, 9% Cutting for profit Kispiox, 19, 36% Chart 1: Breakdown of small-scale wood processing sector The small-scale wood processing sector includes primary and secondary processors. Primary processors :break down raw logs to a product (e.g. bandmills, headrigs, shake/shingle mills), whereas secondary processors get their raw material from primary producers and further modify or process this material to create additional products (e.g. mouldings, paneling, planed lumber, remanufactured lumber, dunnage, pallets, etc.). Primary processors may also have a secondary processing line; however, only stand-alone secondary processors are categorized as such in this study. Table 1: Current situation (annual basis, all mills) Production Employment Primary processing currently produces Secondary processing currently produces Total: Sawlog fibre required (at 4.5 m3/mfbm of primary processing): Primary processing currently supports Secondary processing currently supports Total: Estimated average employment season: 8 months per year. Full-time equivalent employment: Northwest Timberlands 11,005,000 1,050,000 12,055,000 49,522 fbm fbm m3 73 6 79 employees employees 53 Jobs Page 4 March 2005 The Small Scale Wood Processing Sector in the Kalum-Kispiox Table 2: Potential (annual basis, all mills, no additional capital investment) Production Primary processing production capacity Secondary processing production capacity Total: Sawlog fibre required (at 4.5 m3/mfbm of primary processing): Employment Primary processing can support Secondary processing can support Total: Expected employment level at capacity: 10 months per year. Full-time equivalent employment: 32,380,000 13,800,000 46,180,000 145,710 fbm fbm m3 133 29 162 employees employees 135 Jobs The number of full-time jobs per thousand cubic metres from this sector (0.9) is 80% greater than that of the provincial average for the milling and value-added sector (COFI, 2000). Table 3: Capital investment (all mills, current and planned) Current Primary processing currently capitalized at Secondary processing currently capitalized at Total: $4,101,000 $4,590,000 $8,691,000 Planned Primary processors have plans for an additional investment of Secondary processors have plans for an additional investment of Total: $1,340,500 $1,150,000 $2,490,500 Figures 1, 2, 3, 4, and 5 provide examples of the range of sawmill types visited as part of this study. Figure 1: Example of single circular blade headrig sawmill (A.J. Forsyth –Kispiox Area) Northwest Timberlands Page 5 March 2005 1. The Small Scale Wood Processing Sector in the Kalum-Kispiox 2. Figure 2: Example of band sawmills 1. Wood-Mizer LT70 (Kermode Pro-Cut Wood Products –Kalum Area) 2. Hand-built (R&F Senden Contracting –Kispiox Area) 1. 2. Figure 3: Examples of double blade circular sawmills 1. DNL doublecut (McCreery Contracting –Kispiox Area) 2. Mobile Dimension (Sawyer Smith –Kispiox Area) Northwest Timberlands Page 6 March 2005 1. The Small Scale Wood Processing Sector in the Kalum-Kispiox 2. Figure 4: Examples of secondary manufacturing/ adding value 1. Six-head moulder-planer (Dependable Lumber –Kispiox Area) 2. Kiln ( Don’ sCus t omCut t i ng–Kispiox Area) Figure 5: Example of maximum size of small-scale wood processor (Morning Glory Farms –Kispiox Area) While data was collected from all sawmills interviewed, the remaining results presented here are f oc us e dont he“ c ut t i ngf orpr of i t ”mi l l s . Northwest Timberlands Page 7 March 2005 The Small Scale Wood Processing Sector in the Kalum-Kispiox Small sawmills cut a diversity of products, although not all at once. Product lines and species cut we r er e l a t e dt oma r ke t sa ndc us t ome rde ma nds .Al l“ c ut t i ngf orpr of i t ”s a wmi l l e r si ndi c a t e dt ha t they would shift the species they cut or their product line to match customer demands. Number of "Cutting for Profit" mills manufacturing wood products 20 18 16 14 12 10 8 6 4 2 0 Lumber. Decking. Timbers. Cants/ Ties. Custom cut. Siding. Shake/ Shingle. 2 Kalum 14 7 13 9 13 4 Kispiox 18 12 12 15 13 4 Veneer blocks. Flooring/ Other Panelling. products. 5 1 4 2 Chart 2: Types of wood products manufactured by small sawmills, and number of mills manufacturing each product The small-scale wood processing sector consists mainly of primary processors; however, there are three mills that only do secondary processing. Investment in the small-scale wood processing sector is significant, with overall capitalisation of $8, 219, 000i nt he“ c ut t i ngf orpr of i t ”mi l l s .I na ddi t i on,these mills have plans for additional expansions worth $2,403,000. Current Capitalisation of "Cutting for Profit" mills in the Kalum and Kispiox (Total value = $8,219,000) Kispiox Primary, 2314000, 28% Planned Capital expansion of "Cutting for Profit" mills in the Kalum and Kispiox (Total value = $2,460,500) Kispiox Primary, 650500, 26% Kispiox Secondary, 90000, 1% Kalum Secondary, 4500000, 55% Kalum Primary, 1315000, 16% Kalum Secondary, 1150000, 47% Kispiox Secondary, 0, 0% Kalum Primary, 660000, 27% Chart 3: Cu r r e n ta n dPl a n n e dc a pi t a l i z a t i onof“ Cu t t i ngf orPr of i t ”s a wmi l l si nt h eKa l um a n dKi s pi ox At their current level of cutting, the annual production of cutting for profit mills is 11,895,000 board feet (fbm). If the mills were to run at capacity this total increases to 42,540,000 fbm (see Chart 4). Employment in this sector is currently at 78 jobs over an average season estimated at eight months: this converts to the equivalent of 52 full-time positions. If the cutting for profit Northwest Timberlands Page 8 March 2005 The Small Scale Wood Processing Sector in the Kalum-Kispiox mills were to reach their capacity, employment would jumps to 141 jobs on a ten-month season, or 117.5 full-time positions. Chart 5 shows employment by the number of actual positions: fulltime equivalent employment would follow the same trend, with a relatively larger increase in the jobs at capacity. Annual Production (board feet) - Current and at Capacity - "Cutting for Profit" mills 25000000 20000000 15000000 10000000 5000000 0 Kalum Kispiox Kalum Primary Kispiox Secondary Current cut/year 2576000 8269000 960000 90000 Current Capacity/year 6040000 22700000 13200000 600000 Chart 4: Annual production of small sawmills - Current and Capacity Annual Employment - Current and at Capacity - "Cutting for Profit" mills 70 60 50 40 30 20 10 0 Kalum Kispiox Kalum Primary Kispiox Secondary Current Jobs 26 46 4 2 Jobs at Capacity 47 65 27 2 Chart 5: Annual employment by small sawmills - Current and Capacity 3.2. Analysis of gaps, challenges and opportunities Through the interview process, sawmillers provided information on what they perceived to be their strengths and limitations. They also were asked to indicate what items they would change that were within their direct control, and what they would change for items that were outside of their direct control. Chart 6 is a summarization of data collected in the small sawmiller interviews and used to determine the gaps affecting the industry. In addition, sawmillers were also asked to score certain factors that could influence their success: this information is summarised in Chart 7. Northwest Timberlands Page 9 March 2005 The Small Scale Wood Processing Sector in the Kalum-Kispiox Interview results - External change, Internal change, Limitations, Strengths 40 35 30 25 20 38 15 20 Knowledge, Experience & Training Marketing 13 11 8 Mill infrastructure Relationships Strength External Change Internal Change 3 Strength 3 Limitation 4 Limitation 7 External Change Internal Change External Change Internal Change Strength Strength External Change Internal Change Strength Financial planning 5 External Change Internal Change 3 2 1 Limitation Strength Limitation External Change Internal Change Fibre supply External Change Internal Change 1 0 10 Limitation 7 6 17 16 10 Strength 16 5 Limitation 16 14 Limitation 10 28 21 Site Infrastructure Chart 6: Sa wmi l l e r s ’s t r e n g t hs ,l i mi t a t i ons ,a n dthe internal and external changes they would make. The data from the interviews provided the basis for analysis and identification of gaps between the current situation and the potential capacity for this sector. For example, the first section of Chart 6 shows the number of times that small sawmillers identified External Changes, Internal Changes, Limitations, and Strengths related to fibre supply: the high number of Limitations, matched with no identified Internal Changes, indicates that there is a gap in fibre supply, and that the small sawmillers feel that there is very little they can do about it. Chart 7 shows that fibre supply related issues were ranked very high by the small sawmillers, indicating the significance of this issue. Overall, the identified gaps fall into four categories: Fibre Supply, Business Planning, Continual Improvement, and Marketing. Fibre Supply The most common limiting factor identified for the small sawmill industry is fibre security. At the current level of production, all sawmillers are consuming over 49,500 m3 of saw logs annually. Cutting for profit mills are consuming 48,800 m3 of saw logs, which translates to a required harvest of 81,300 m3 from local forests1. A consistent finding from the interviews was that many mills are operating at less than capacity, most often due to an inconsistent supply of quality logs. Logs need to be of the right quality, and need to be delivered to the market place in a timely and consistent manner. To achieve full capacity will require a sawlog supply of 145,700 m3 for all sawmills. Cutting for profit mills would require over 129,300 m3 of that volume, translating to a required harvest of 215,500 m3 from local forests1. This indicates a significant gap. Challenges to closing this gap include: Present harvest levels Poor quality of available timber stands. 1 Based on forests in the Kispiox and Kalum having an average composition of 60% sawlog and 40% fibre quality. Northwest Timberlands Page 10 March 2005 The Small Scale Wood Processing Sector in the Kalum-Kispiox Economic inaccessibility of available stands (due to poor overall quality, excessive cash flow requirements, or inability to process timber within regulated time frames). Relationships with potential suppliers (or lack thereof): current fibre agreements, perceptions that small operators cannot or will not pay market price for logs, or a resistance to putting together small sales, can all exclude small operators from access to logs. Current allocation of fibre supply Opportunities that may be created by closing this gap include: Industry operates at or near capacity Ranking of factors that influence small sawmiller success –“ Cut t i ngf orPr of i t ”mi l l s Jobs maximized Growth and economic expansion become possible 0 10 Fibre Price. 5.5 20 16.5 Fibre Availability. Review of the input received from sawmillers indicates that there is a knowledge gap with respect to business planning. Millers have a clear understanding of the milling process –it is a hands-on process where successes and failures are quickly identified –they know their strengths and weaknesses, and have plans to change and improve things where they can. On the other hand, while millers indicated a level of business experience, the lack of items identified for change or improvement with respect to business planning indicates that there is a knowledge gap. 36 5 Infrastructure. 1 9 29.5 2 1 1 2 Regulations. 8 6 6 Waste Management. 6.5 Access to Capital. 1 Size of Operation. 2.5 2 4 4 1 2 Networking. Skills/ Training. 38 13 Links: Primary to Secondary. Partnering with Area Stakeholders 48 4 Markets. Barriers from large customers. 50 24.5 Re-allocation of Fibre Supply. Zoned Land. 40 11 12 Fibre Quality. Business Planning 30 10 Building Codes. Container Port. Business planning and an understanding of the synergies that can be developed are more nebulous than the day-to-day activity of running a mill. Other. 2 5 1 Kalum Kispiox Chart 7: Summary of sawmiller s ’ownr a n k i ngof factors that can influence their success Challenges to closing this gap: Current knowledge of available business planning tools. Lack of access to product and marketing analyses. Understanding the importance of synergies and relationships. Opportunities that may be created by closing this gap include: Increased efficiencies and improved bottom line. Northwest Timberlands Page 11 March 2005 The Small Scale Wood Processing Sector in the Kalum-Kispiox Continual Improvement The small sawmilling industry prides itself on producing a quality product that meets their c us t ome r s ’e xpe c t a t i ons .This is identified as a strength amongst many sawmillers. The smallscale wood processing sector does not compete with high production dimension mills that produce commodities. The competitive edge for the small milling industry is to produce specialty products of high quality. Products are not mass produced, are commonly custom orders meeting special demands, and there is personal attention (usually by the owner) to the end product. While the importance of quality is widely recognised, there is still a gap in product knowledge, milling techniques, and quality assurance. Several millers identified a need for improving their knowledge and training in product quality and/or milling techniques. At times, millers expressed concerns with being unable to sell certain product lines (downfall). While all products are not saleable, assuring the quality of products from the small-scale wood processing sector is essential for the survival of this custom-cutting niche. A related theme, identifying a desire to better understand lumber grading, is also an indication of this gap. Challenges to closing this gap include: Training in lumber grading Networking with other sawmillers on products, product quality, and milling techniques Feedback from customers on product quality Opportunities that may be created by closing this gap include: the ability to sort and therefore market a variety of grades ; the potential to increase the average sale price of all lumber sold; The potential to increase the consistent quality of products, making them more saleable. Marketing Sawmillers often market their products through obvious methods –pick up the yellow pages and s t a r tc a l l i ngpot e nt i a lc us t ome r s ,t a l kt oot he r sa nds e ewhot he y ’ r es e l l i ngt o,r e l yonpr e vi ous relationships and custome r st os pr e a dt hewor doft hemi l l e r s ’pr oduc t sa ndqua l i t y .Thi sc a nbe effective, often resulting in one or two larger customers. However, this leaves the miller at risk if circumstances change. In addition, the local market place is likely filled at the current level of production, and if millers wish to expand to their capacity, new markets and customers must be found. If the fibre security gap is closed, a marketing gap will still exist: the addition of 30 million board feet of product will flood local markets. Therefore, sawmillers will have to find new, additional markets for their products, or new customers to cut custom products for. Most marketing is now done through electronic means. Challenges to closing this gap include: Relatively low use of computers as a networking and marketing tool. Current awareness of the value of relationships with sawmillers and potential partners Northwest Timberlands Page 12 March 2005 The Small Scale Wood Processing Sector in the Kalum-Kispiox Little organization of the small sawmilling sector, particularly in the Kalum Area Having access to market resources, especially through internet access, will help close this gap. Familiarisation with computers, email, and accessing the internet is necessary. Opportunities that may be created by closing this gap include: Increased knowledge of markets and products Increased sales with potentially higher values Results in consistent production and cash flow by securing reliable markets 3.3. Market study/ Resource research As part of the project plan for this study, it was anticipated that market information would show as a gap: therefore, a market study was planned. This study was initiated, with the objective of reviewing potential products from local forests and the market for those products. It was quickly determined that the time and information required to carry out this study was beyond the scope of this project. At the same time, interviews with sawmillers were identifying an information gap with respect to market and resource information (see previous section). As a result, the focus was shifted to researching available resources that would benefit sawmillers. A resource list evaluates 92 websites that are relevant to the small-scale wood processors, and is available as Appendix K to this study. Digital versions of this listing will be made available to the small sawmillers. The resource list also contains a quick lesson on how to search the internet, helping address the knowledge gap with respect to accessing resources. 3.4. Summary of required skill sets (for Hardwood, Container port) As outlined in the introduction to this study, information was lacking with respect to the hardwood inventory in the region. A subsequent knowledge gap was therefore expected on how to mill hardwoods, and a description of the skill sets necessary for hardwood milling was included in the project plan for the study. The container port planned for Prince Rupert was also identified as a new factor for the region, so identification of the skill sets for small-scale processors to be able to successfully move products through the container port was also included in this study. Hardwood Milling Skill Requirements Several sawmillers are actively working with hardwoods. Through the interview process, their knowledge base was compared to that of sawmillers as a whole. In general, the skill sets between hardwood and softwood milling are not particularly different. Differences appear as sawmillers specialise in particular niche markets, and skill sets become refined and focussed on the products produced rather than on the species that are cut. The skill sets for the small miller are extremely varied. In many cases the small miller is called upon to have the skills to perform all the functions from the forest to the market. The small Northwest Timberlands Page 13 March 2005 The Small Scale Wood Processing Sector in the Kalum-Kispiox miller commonly harvests, manufacturers and markets his product to a large diversity of customers. Through the interviewing process, the skill sets were determined to be: Knowledge in the operation of a viable business Harvesting experience (equipment operation) Knowledge of forest practices Knowledge and understanding of a wide range of government regulations Knowledge of log specifications/scaling/current values/ and sources Knowledge of manufacturing equipment/ operation and maintenance Knowledge of lumber grades Knowledge of production costs Knowledge of the market place ( logs and products ) Knowledge of various transportation systems and the associated limitations and costs Of these skill sets, the study identified the following needs to support the sector in expanding the knowledge base of its owners and workers: Business skills/business plans/ business communication/bookkeeping Lumber grading ( includes all products) Market development/ Marketing techniques Computer training Kiln operation and drying techniques- developmental Basic log scaling Containerization Skill Requirements Containerization coming to the port of Prince Rupert brings economic advantages to this region not available elsewhere. Containers are how the world trades. Having access to port facilities that can load and ship containers with local product can be the difference to the viability of a business. Although the first thought is the great markets of Asia that become available, the eastern and mid west of North America also become accessible. Containers will flow each way. Although we assume containerization will provide an advantage for opening up markets due to lower freight costs and accessibility, there is not a clear understanding in the Kalum/ Kispiox area of those costs, or of operational technicalities that may require further infrastructure. This gives rise to many questions: Will there be stuffing facilities at the port of Prince Rupert? Will local manufacturers be able to stuff at their worksite, and what capital equipment would be required to be able to stuff a container? What businesses could take advantage of the opportunities related to support the terminal operator? What is the range of costs expected for leasing a container? Is it based on volume? Can local manufactures form leasing groups to lower costs? What are the minimum and maximum container sizes? Is it cost effective to load your own container and ship by truck, or would local manufacturers be better off sending product to a stuffing facility? Will the port be able to stuff everything from product on pallets to 50 foot long export logs? What is the expected delivery time (for instance, if we were to ship shingles to Chicago, what should the normal process take from the time the product is brought to a stuffing facility)? What about insurance and the possibilities of Northwest Timberlands Page 14 March 2005 The Small Scale Wood Processing Sector in the Kalum-Kispiox damaged /lost or stolen goods? Is there a guarantee from the shipper/ stuffer? What is required for documentation of product? What requirements does Canada require for export of products or wood products specifically? What requirements does some of the larger trading countries require (such as the US, China and Japan)? This sampling of questions has made it obvious that there is a real need for a forum on containerisation. Thea ut hor sa g r e ewi t ht her e c omme nda t i onoft heCi t yofTe r r a c e ’ s Community Task Force on Forestry that the city, through the Terrace Economic Development Authority (TEDA), organise forums and investigate business opportunities in the Terrace area related to containerization. i.e.: a container stuffing facility for logs and wood products (City of Terrace, 2004). TEDA is charged with facilitating these forums and is seeking to identify potential stakeholders to assist in the organizing and implementation and funding of the forums. TEDA may act as the lead proponent in support of forum development. For the local economy to develop markets they need to know their raw material, manufacturing, and transportation costs. With that information they can adequately quote their products with delivered costs. A possible terms of reference for a forum on containerization is provided in Appendix D. 3.5. Partnerships This Small-Scale Wood Processing Sector Study identified relationships of value to the small scale sawmiller. Included in the project plan for this study, was a review of potential relationships, or partnerships, with local organizations and businesses. As the review proceeded, the authors identified that partnerships, whether formal or casual, could bea ppl i e dt oa l la s pe c t soft hes ma l ls a wmi l l e r s ’bus i ne s s .The s epot e nt i a lpa r t ne r swe r e approached to explore opportunities that may be mutually beneficial, and their response was very supportive. The businesses and organisations described in this section illustrate that there are many potential partners that can provide support to the small-scale wood processing sector. The descriptions of these potential partners are organised according to their best fit within the four primary aspects of the small-scale wood processing sector: Business Planning Fibre supply Manufacturing Marketing 3.5.1. Business Planning 16/37 Community Futures development Corporation (business planning and training services) 16/37 Community Futures Development Corporation offers one-on-one assistance for entrepreneurs to learn or improve their business skills. Sessions are held in various communities. 16/37 Community Futures office is located in Terrace. Contact the 16/37 CFDC office for the next available session. Skill training is available in the following areas; Basic Bookkeeping for small business Northwest Timberlands Page 15 March 2005 The Small Scale Wood Processing Sector in the Kalum-Kispiox Credit and collections for small business Basic marketing for small business Advertising and promotion for small business Organisational skills for the entrepreneur Getting and keeping control of your business Effective business communications Business plan development These services are offered free of charge to individuals or groups. Many of the skills training would be an asset to the small miller. R.K. Morrison & Associates (business and financial planning services) R.K. Morrison & Associates is a local company providing business services to the entrepreneur. These services are for a fee. Services include but are not limited to: Development of business plans Identification and research for potential funding sources Assist in funding applications Management services support Provides a free consultation/ flexible hours Northwest Community College (Training services) Northwest Community College, through their Continuing Education Program, offers a number of short courses that were identified from the sawmiller questionnaire as training needs. These courses are available on a continuing basis designed to meet the general requirements of the community at large, but will also meet the specific needs of some small saw millers. Northwest Community College Continuing Education Program will tailor a course for a group, on any subject. They will pursue the delivery of any specialized course for the small sawmiller. The one stipulation is that all costs must be recovered. An individual or group needs only to contact the continuing education department and present the course or seminar that they would like to see. The department will do research on the topic to see if there is an existing course, identify potential instructors, and deliver a course based on a minimum enrolment. As identified by the small sawmiller questionnaire, courses that may be of interest for presentation include Lumber Grading( Hardwood or Softwood) Kiln Drying Techniques Log Scaling –(introduction) Sawmill layout and mechanization In addition to tailoring courses for specific needs, NWCC also has a curriculum of established courses that are continually offered: Computer Training (Introduction to Computers, Internet, and E-mail) Accounting (Introduction to Accounting; Simply Accounting) Health & Safety (First Aid: Level 1 and 3, Transportation endorsement) Northwest Timberlands Page 16 March 2005 The Small Scale Wood Processing Sector in the Kalum-Kispiox Further information on course content, cost, and schedules can be obtained from the Continuing Education Calendar. This publication is updated bi-annually and is available at no charge from either the Terrace or Hazelton campus of Northwest Community College, or on the internet at www.nwcc.bc.ca. Additional details on some of the NWCC courses mentioned above are provided in Appendix E. HRSDC-Human Resources Development Services Canada (employment services) Human Resource Services Development Corporation offers three wage subsidy programs that may be of interest to the small miller. Each program is designed to meet specific goals and objectives and applications are assessed on that basis. The following gives a brief synopsis on each program. For more information contact the local HRSDC office. Or visit their website Summer Career Placement Program (Wage subsidy to employers up to 50% of costs) Targeted Wage Subsidy Program (Wage subsidy for a recent EI recipient) Opportunities fund (Assistance program for persons with a physical or mental disability) Additional details on these programs are provided in Appendix E. First Nations (Access to capital) Joint ventures conducted on Reserve lands have tax advantages and benefits available. Joint ventures with First Nations provide the opportunity for funding through various programs such as TRICORP (Tribal Resources Investment Corporation) and the Aboriginal Business Corporation. The Moricetown Band (We t ’ s uwe t ’ e n) ,t heKi s pi oxBa nd( Gi t xs a n) ,a ndt heGi t a ny ow First Nations have all entered into joint venture agreements. Both the Kitsumkalum (R. Bartlett, pers. comm.) and Kitselas (D. Marten, pers. comm.) First Nations have confirmed to the authors that t h e yha vea ni nt e r e s ti nj oi ntve nt ur e s .TheLa xKw’ a l a a ms has had discussions with various groups in their recent efforts to acquire TFL 1, indicating that they too are open to joint venture possibilities. 3.5.2. Fibre Supply Kalum Ventures Limited Partnership Kalum Ventures is a First Nation corporation that holds non-renewable forest licences with a total cut of 80,000 m3per year. They are interested in developing joint business ventures with both aboriginal and non aboriginal individuals and corporations. Kalum Ve n t ur e s ’obj e c t i vei st oc r e a t eavi a bl ebus i ne s se nt i t y ,a c hi e vi ngma xi mum va l uea nd employment opportunities for Kitsumkalum Band members from the forest resource. Kalum Ventures can offer land on reserve for joint ventures with available 3 phase power Kalum Ventures can offer a supply of raw material to small millers under a joint venture agreement Kalum Ventures is open to discussions regarding opportunities for joint ventures Northwest Timberlands Page 17 March 2005 The Small Scale Wood Processing Sector in the Kalum-Kispiox Bell Pole Company Bell Pole Company operates a Forest Licence in the Kispiox Timber Supply Area with operations north of Kitwanga, near Gitseguecla, and in the Suskwa Valley. Bell Pole presently sells fibre from this tenure on the open log market. They would be interested in selling volume to the small miller based on current market prices. For log sales contact Be l lPol e ’ sTe r r a c eof f i c e .Be l lPol ea l s oha sat e nur el oc a t e di nt heTe r r a c ea r e awhi c hi s managed and marketed through A&A Trading Ltd. A&A Trading Limited A&A Trading is a log marketer and exporter that manage the Terrace tenure of Bell Pole Company. A&A is also partnered with the Kitselas First Nation (through Kitselas Forest Products Ltd.) on their non-renewable Forest licence. A&A has confirmed that they are willing to trade and sell logs, and are open to identifying smaller patches of timber for sale to the local market. 3.5.3. Manufacturing Kyahwood Joint Venture Ky a h woodi saj oi ntve nt ur eo p e r a t i onbe t we e nt heMor i c e t ownBa nd( We t ’ s uwe t ’ e n First Nation) and Canfor (Canadian Forest Products). The plant, located in Moricetown, produces finger jointed frame grade lumber. In addition they have a planer that custom pl a ne sf orCa nf or ’ sdi me ns i onmi l l s .Ky a hwoodi sope nt odi s c us s i ngt e r msi nwhi c h custom planning services could be supplied to the small milling industry. Kitwanga Lumber Company Kitwanga Lumber Company is a dimensional mill located in Kitwanga BC, producing construction grade whitewood and cedar lumber. They are interested and open to ideas that would benefit the small milling industry and their operations. Co-operative initiatives may include log trade agreements, marketing synergies, and custom planing and drying. 3.5.4. Marketing McDonald Inspection Services McDonald Inspection Services, based in Campbell River BC provides lumber grading certification. Through discussions with the manager, they are interested in providing that service to northwest sawmillers. To minimize costs they would be willing to take a retired lumber grader and provide one day of training so that s/he may do lumber grade inspection and certification. This certified inspector can not be anyone presently employed directly with a wood product manufacturer: s/he could then inspect lumber and certify as required. Lumber could be air dried to < 19% to meet construction requirements. Kiln Dried Construction lumber is commonly graded to < 19% also. By grading and certifying lumber, a local market may open for construction lumber, providing an outlet for side lumber and downfall. The steps necessary to grade /certify lumber are provided in Appendix F. Northwest Timberlands Page 18 March 2005 The Small Scale Wood Processing Sector in the Kalum-Kispiox 4. Recommendations These recommendations are meant to be achievable in the short-term (i.e. within 2005): 1. Ensure that timber is available in smaller blocks to provide an opportunity for small operators to enter the market for wood. 2. Establish flexibility in setting the terms of BCTS Timber Sales. 3. Es t a bl i s ha“ Vi r t ua lLogYa r d” . 4. Set up Log Holding Areas. 5. Expand the number of Woodlots in the Kalum and Kispiox. 6. Provide for the expansion of 3-Phase Power infrastructure. 7. Conduct an assessment of the Kalum/Kispiox fibre basket, with particular focus on fibre quality wood. 8. Develop a strategic marketing plan for northwest wood products. 9. Establish an organisation of small-scale wood processors. 10. Upgrade the skill sets of small-scale wood processors. The following sections provide more specific details on the recommendations. 4.1. Ensure that timber is available in smaller blocks to provide an opportunity for small operators to enter the market for wood. Specifically: That the policy gap be addressed between the Ministry of Forests and BCTS in regards to the delivery of small volumes of wood between 50 m3and 7000 m3. Discussion: This gap has been identified and discussed with the Minister of State for Forestry, Roger Harris, Kalum Forest District Manager Rick Manwaring, and BCTS Skeena Business Manager Norm Parry. There is recognition that this gap is specific to BC Timber Sales, as other licencees are not constrained in the size of blocks that they will offer for sale. This gap has been described as a lack of capacity within BCTS and is also driven by internal BCTS policy that prevents delivery of smaller blocks within the BCTS stand profile to the market place. There is also recognition at the local BCTS level that this gap is affecting both the province in its ability to generate revenue, and the small miller in securing fibre supply. Action plan: WHAT - Establish a method to deliver smaller Timber Sales (average 2,000 m3) within the Kalum and Kispiox area. This may be considered a pilot for the rest of the Province. One possible method is provided in Appendix G. WHO - Province of BC through the BCTS Skeena Business Area (L. Pedersen, Assistant Deputy Minister- BC Timber Sales, N. Parry, Timber Sales Manager –BCTS Skeena Business Area) WHEN - Within the second quarter of 2005. Status of the Action Plan: Agreement at the Skeena Business Area level. Support from the Assistant Deputy Minister still required, followed by actual initiation of the action plan. Northwest Timberlands Page 19 March 2005 The Small Scale Wood Processing Sector in the Kalum-Kispiox Benefits that will result from following this recommendation: The opportunity for the crown to generate additional revenue Increased opportunity to secure fibre for small millers Increased opportunities for small and medium sized logging companies 4.2. Establish flexibility in the terms of BCTS Timber Sales Specifically: That the term of BCTS Timber sales be flexible to allow the small miller to access an equal portion of the sale per year, up to a four year time period. Discussion: Currently, the term of BCTS timber sales requires the relatively quick removal or completion of the sale, usually one to two years. A significant penalty applies to timber sales that are not harvested within the established term. Having the ability to spread the harvest over four years would allow small miller to compete for sales that are currently out side of their ability to manage, and to secure a multi-year fibre supply. This will emulate the process that is occurring in the forest industry, where major licencees have the opportunity to harvest approved cutting permits within a four year time frame without penalty. Concerns have been raised with respect to ensuring that timber sales are advertised and awarded in an equitable fashion, and that silviculture obligations on a timber sale that is harvested over a longer period of time do not exceed the regeneration delay time period. These are valid issues, but are not insurmountable: one possible method to ensure that the terms of Timber Sale Licences are set in a fair, equitable, and efficient way is provided in Appendix H. Action plan: WHAT - That the BCTS Skeena Business Unit develop a strategy to allow for flexibility in setting the term of Timber Sale Licences that would meet the successful bidders requirements while ensuring a fair bidding process. That this strategy be piloted in the Kalum-Kispiox for applicability to the rest of the Province. WHO - Province of BC through the BCTS Skeena Business Area (L. Pedersen, Assistant Deputy Minister- BC Timber Sales, N. Parry, Timber Sales Manager –BCTS Skeena Business Area) WHEN - Within the second quarter of 2005. Status of the Action Plan: General agreement at the Skeena Business Area level. A specific method for establishing term flexibility needs to be agreed to and confirmed by the Assistant Deputy Minister, followed by actual implementation of the action plan. Benefits that will result from following this recommendation: Provides longer term fibre security to small millers. Increases small sawmillers’capacity to either maintain or expand their business with a secure raw material. Increases small sawmillers ’ability to be dependable suppliers of their products. Northwest Timberlands Page 20 March 2005 4.3. The Small Scale Wood Processing Sector in the Kalum-Kispiox Es t abl i s ha“Virtual Log Yard” Specifically: That a pilot project be initiated to provide open access for the local sales of logs. Discussion: As another means of addressing fibre supply issues, this recommendation is intended to link small scale mill owners to the logging community. Several methods of connecting these two were considered: electronic buy-sell bulletin boards (internet or email based), local bulletin boards, radio advertisement, newspaper notices. After consideration of the various factors, it was determined that in the short-term, a newspaper-based bulleting board was the best candidate. There may be no need for a long-term solution: if the newspaper-based advertisement is successful, relationships between the small miller and local log suppliers will be built and this delivery mechanism will no longer be required. Action plan: WHAT - That an open access classified advertisement for local log sales be placed in the Northwest Weekly newspaper for a trial period of six months. WHO - 16/37 Community Futures Development Corporation and Northwest Timberlands WHEN –By the end of April 2005. Status of the Action Plan: Action initiated. Benefits that will result from following this recommendation: Increased opportunity for local logging companies to sell logs, particularly small sorts that may not have immediate market opportunities (i.e. dry sawlogs/ small volumes) Increased access to logs for the small miller providing opportunity to secure fibre 4.4. Set up Log Holding Areas Specifically: That approved scale sites be used for log holding areas. Discussion: Local loggers have indicated that it would be a benefit from time to time to use approved scale sites for holding areas of small or presently unmarketable logs generated through harvesting activities. These logs may eventually be sold and moved offsite or bought by the individual scale site holder. Many of the small-scale wood processors have approved scale sites, so by bringing these small sawmillers and local loggers together, the necessary contacts will be made to facilitate temporary log storage. Action plan: WHAT –Distribute a small sawmiller contact list (Appendix II) to local loggers and log traders/ brokers. WHO –North West Loggers Association. WHEN –By the end of April 2005. Status of the Action Plan: Action initiated. Requires follow-up. Benefits that will result from following this recommendation: Allows clean-up and completion of harvest areas by moving small volumes of presently unmarketable wood, or wood that may otherwise be stranded due to timing constraints. Increased access to logs for the small miller providing opportunity to secure fibre. Northwest Timberlands Page 21 March 2005 4.5. The Small Scale Wood Processing Sector in the Kalum-Kispiox Expand the number of Woodlots in the Kalum and Kispiox Specifically: That through the creation of additional woodlots and the expansion of existing woodlots in the area, the diversification of forest tenures and potential sources of raw materials to the small-scale wood processing sector will be enhanced. Discussion: All of the small sawmillers that operate woodlots indicated the woodlot as a strength: they have a reduced reliance on outside fibre sources for the success of their business. The woodlot also provides diversification to their business and is commonly tied to other uses of the land. Woodlots within this region comprise a small portion of the total allowable annual cut (AAC) but contribute to a large diversity of forest users. Re-allocation is viewed by most small sawmillers as a positive step in improving access to fibre. Although this one program is not the only answer to fibre supply, it is one means of strengthening and diversifying the mechanisms by which fibre is delivered to the market place. There are plans for additional woodlots in the Kispiox; however, there has been reluctance on the part of the Kalum Forest District to expand the woodlot program in the Kalum. This reluctance seems to be based on a provincial policy or formula that dictates the balance of woodlots, community forests and other tenures. However, in this region, significant undercut2 volume is available, and could be used to ensure this recommendation is carried forward: 150,000 m3 of undercut could allow a 1,500 m3 woodlot to operate for 100 years. Forest District Managers are encouraged to use any endorsements of this report by local, regional, or provincial bodies in order to facilitate any necessary policy changes to ensure that the action plan can be carried out. Action plan: WHAT –Advertise for the application of a minimum of two woodlots in each of the Kalum and Kispiox Timber Supply Areas (TSAs). Give consideration to at least one woodlot in each of the Cranberry and Nass TSAs. Accept applications for the expansion of existing woodlots. WHO - District Managers in the Kalum and Skeena-Stikine Forest Districts. WHEN –Advertisements for new woodlots by the end of the second quarter of 2005; Acceptance of applications for the expansion of existing woodlots by the end of the fourth quarter of 2005. Status of the Action Plan: Preliminary discussions have occurred, however, action requires buy-in by District Managers. Benefits that will result from following this recommendation: Increases diversity within the local economy. Provides opportunity to increase security of fibre for small sawmillers. 4.6. Provide for the expansion of 3-Phase Power infrastructure Specifically: That the necessary planning and preparatory work be conducted to allow the support and funding of an expansion of 3-phase infrastructure within the region, thereby supporting economic growth and development. 2 Undercut volume occurs when the total allowable annual cut (AAC) from a forest tenure is not harvested, and is the difference between the AAC and the actual volume harvested. Northwest Timberlands Page 22 March 2005 The Small Scale Wood Processing Sector in the Kalum-Kispiox Discussion: The lack of 3-phase power infrastructure is recognized in this study as a limiting factor if expanded growth potential is to be realized. As most of the smaller mills are powered by small engines, the expansion into kilns, planers, shapers and moulders is more difficult and costly than operating with 3- phase both on capital costs and operating costs. This limiting factor does not apply to just small sawmills: there are other light industries that could benefit from 3-phase power. It is not reasonable to expect that 3-phase power infrastructure will be provided to all the existing small sawmill sites. However, if there was a cohesive long-term plan for where 3-phase power is intended to go, and if the needs of existing industry (including the small-scale wood processing sector) were considered in that plan, then small sawmillers could plan their expansions and growth to tie in with the expansion of 3-phase power. Action plan: WHAT - Promote local and regional infrastructure by establishing objectives and goals for the expansion and extension of 3-phase power. WHO - The Regional District of Kitimat-Stikine, working with support from the Province of BC, local municipalities, and the Northwest Corridor Development Corporation WHEN –Establish a terms of reference for this process by the end of the second quarter of 2005. Establish a funding mechanism for the planning phase by the end of the third quarter. Begin the planning phase as soon as funding is available. Status of the Action Plan: Skeena MLA has stated support for 3-Phase Power expansion. Discussions with BC Hydro confirm that this action needs to be driven by the provincial and local governments. Action requires follow-up. Benefits that will result from following this recommendation: Encourages economic development within the region. Supports existing businesses by reducing capital and operating costs. 4.7. Conduct an assessment of the Kalum/Kispiox fibre basket, with particular focus on fibre quality wood Specifically: That the opportunities for the potential uses of the regional fibre basket be assessed and evaluated through an expert overview study, giving special attention to the potential uses of fibre-quality wood. Discussion: TheCi t yo fTe r r a c e ’ sCommunity Task Force on Forestry recommended that an expert overview study be conducted to assess the potential of economic use of the region’ s low quality fibre. With the demise of New Skeena Forest Products and its associated tenures and facilities, there is an opportunity to consider options for utilising the entire regional wood profile. The focus on fibrequality wood is needed as the structure of the forests in the region is such that fibre-quality and lumber-quality wood are not found separately: to access lumber-quality wood, fibre-quality wood must also be harvested. Therefore, by finding opportunities for the fibre-quality wood, the availability of lumber-quality fibre for primary manufacturing and value added wood products will be increased. This would strengthen the small millers’access to their raw materials. Northwest Timberlands Page 23 March 2005 The Small Scale Wood Processing Sector in the Kalum-Kispiox Action plan: WHAT –Conduct an expert overview study on the opportunities for the potential uses of the regional wood basket, giving special attention to the potential uses of fibre-quality wood. WHO –Terrace Economic Development Authority (TEDA) to act as lead proponent, with assistance from the Regional District of Kitimat-Stikine. WHEN –End of the third quarter of 2005 if funding can be secured. Status of the Action Plan: The Implementa t i onCommi t t e eoft heCi t yofTe r r a c e ’ s Community Task Force on Forestry are actively pursuing this action in partnership with TEDA. TEDA and the Regional District of Kitimat-Stikine are exploring funding sources through the following agencies: Community Futures Development Corporation; Western Economic Development Diversification; BC Ministry of Small Business and Economic Development. Local partnerships are also being investigated. Benefits that will result from following this recommendation: Improved confidence in investment decisions. Regional economic diversification. Significantly improved security for all people of the region. 4.8. Develop a strategic marketing plan for northwest wood products Specifically: That local government support the development of an overall strategic marketing plan for northwest wood products. Discussion: TheCi t yo fTe r r a c e ’ sCommuni t yTa s kFor c eonFor e s t r yr e c omme nde dt ha twor ks hops ,t our s , or presentations be conducted to aid in marketing; this recommendation would be more effective if it was being carried out under a cohesive and strategic marketing plan for the region. Municipal governments (Terrace, Kitimat, Stewart, and the Hazeltons) and the Regional District of Kitimat-Stikine can create opportunities within their own borders through the development of an overall strategic marketing plan. Given the predominance of the local forestry resource in the regional economy, a narrowed focus on forest products marketing would be appropriate. This would in turn provide support to the small-scale wood processing sector in the area. Appendix I provides a preliminary ou t l i neofas t r a t e g i cma r ke t i ngpl a nf orBC’ sPa c i f i c Northwest. In the short-term, the following workshops or forums will support the development of markets for products from the small-scale wood processing sector in the northwest: Non-commodity markets –provide information on global markets for non-commodity (higher value) wood products and the exporting rules that apply to these products. Containerization –provide information on technical aspects of the containerization process. Action: WHAT - Co-ordinate a comprehensive overall strategic marketing plan for northwest forest products. Include a forum on the technical aspects of containerization, and on global markets for non-commodity wood products and exporting rules. Northwest Timberlands Page 24 March 2005 The Small Scale Wood Processing Sector in the Kalum-Kispiox WHO –Terrace Economic Development Authority (TEDA) to act as lead proponent, with assistance from other municipal economic development offices, the Regional District of Kitimat-Stikine, and the Hon. Nathan Cullen MP (on the containerization forum.) Status of the Action Plan: The Implementation Committee of the Ci t yofTe r r a c e ’ s Community Task Force on Forestry and TEDA are working in partnership to facilitate workshops tours and presentations, which will provide forest product marketing information to local manufacturers. This step needs to be incorporated into a much broader, overall strategic marketing plan. Action requires follow-up. Benefits that will result from following this recommendation: Promotion of the local forest sector and the special talents that the small-scale wood processing sector. Improved product development and increased product sales. Will ultimately result in increased log requirements, benefiting local logging companies. 4.9. Establish an organisation of small-scale wood processors Specifically: That the small-scale wood processing sector organize it to effectively promote and strengthen its industry. Discussion: The study confirmed the value to business and individuals in organizing in associations and groups. The benefits in knowledge exchange, synergies in marketing, shared equipment, log purchasing power, training delivery and service procurement are invaluable. In addition, an organization can provide a single, significant voice on common concerns and challenges. For instance such an organisation could monitor and follow-up on the progress of the ten recommendations in this report. Action plan: WHAT - That the sawmilling community of Terrace organize formally either in a partnership with the Hazelton Sawmilling Association, as a Branch of the North West Loggers Association, or as a new organization. WHO –Trevor Jobb of Kermode Pro-Cut to organise the initial gathering. WHEN –Initial organisational meeting to be held before the end of May 2005. Status of the Action Plan: None. Action requires follow-up. Benefits that will result from following this recommendation: Provides knowledge exchange and networking opportunities for the small sawmilling community. Promotes the establishment of relationships that will result in business synergies and efficiencies (e.g. increased purchasing power). Provides a significant single voice when dealing with local, regional, and provincial agencies. Northwest Timberlands Page 25 March 2005 4.10. The Small Scale Wood Processing Sector in the Kalum-Kispiox Upgrade the skill sets of small-scale wood processors Specifically: That the small-sawmill sector initiate steps to access training to upgrade their skills through identified potential partnerships. Discussion: This study found that many sawmillers could benefit from additional knowledge. A range of training and business support organisations were investigated, and a number of potential partners have been identified that can provide free support or training specifically tailored to sawmillers’ needs. Lumber grading, milling techniques, lumber certification, and business skills were all identified as items requiring training. Some training can be accessed individually, as in the case of the development of a business plan, but there are also those items that are much better served in terms of costs by accessing them with a larger group. Action plan: WHAT - That the sawmilling community, identify their training needs for 2005-06 and access the available training resources. This can be done by utilising the potential partners identified in this study. WHO –Individual sawmillers, and the sawmilling community through the Hazelton Sawmillers Association, and the entity (to be determined) for the Kalum small sawmillers. WHEN –Hazelton Sawmillers Association: prepare their training needs for 2005-06 within three meetings of the HSA. Kalum small sawmillers (if an organisation is formed): within four meetings of the inaugural meeting. Status of the Action Plan: None. Action requires follow-up. Benefits that will result from following this recommendation: Improved skills and a higher level of business expertise related to: Marketing; Quality of product; Safety; Manufacturing techniques; and Business organization (e.g. book keeping, cost control). Northwest Timberlands Page 26 March 2005 The Small Scale Wood Processing Sector in the Kalum-Kispiox 5. Conclusion The Provincial wood processing industry was founded by the enterprising small millers that ope r a t e dunt i lt he1960’ si ne ve r yc or ne roft hepr ovi nc e .I ns omel oc a t i onst henumbe rofs ma l l mills were too numerous to count. Over the years these numbers dwindled in favour of the large forest companies that were given extensive cutting rights in exchange for large investments of c a pi t a la ndt hee s t a bl i s hme ntofl oc a lpr oc e s s i ngf a c i l i t i e st ha tc r e a t e dl oc a lj obs .Thi s“ s oc i a l c ont r a c t ”r e s ul t e di nt hede ve l opme ntofl oc a la ndr e g i ona le c onomi e s .Ove rt i me ,t hi s concentration of cutting rights created local monopolies in the forest sector, and this made communities completely reliant on the success or failure of these large corporations. In the Northwest, the failure of Skeena Cellulose Inc. in 2001 made us all too aware of the impact of a corporate failure on our economic well-being. The region experienced a mass exodus of workers and their families. Municipalities, business, and families were put into financial hardship. Property values plummeted, bankruptcies occurred, and life savings evaporated. Community members and leaders understood how reliance on one entity for their social and economic well being was a dangerous course to follow. Through all this, the resilience of the local people has persisted. The workers and their families that have remained in the area have struggled to rebuild and look for new ways to provide a living. The rebirth of the small sawmilling industry, providing capital investment and real jobs, is a testament to that resilience. Thi s“ ne w”i ndus t r yi sas i g ni f i c a ntc ont r i but ort ot her e g i ona le c onomy .I tha salmost as many c ur r e ntj obsa st ha tpl a nne df orones hi f ta tt he“ ne w”Te r r a c eLumbe rCompa ny .Provided with the right tools and access to the fibre basket it has the capacity to have more sawmilling jobs that could potentially occur on a two-shift basis at a large mill like the Terrace Lumber Company. This potential has occurred through the entrepreneurial spirit of the local small sawmilling community. There has been no fanfare, little government support, limited recognition of the i ndus t r y ’ sc ont r i but i on,a ndal a c kofa ppr e c i a t i onoft hei ndus t r y ’ spot e nt i a l . This report is intended to change that. This report has identified the major gaps and barriers that are preventing the success of this sector. It has made recommendations and identified actions that will close some of these gaps and remove some of these barriers. The small-scale wood processing sector in this region has created jobs that provide high value custom products to the domestic as well as the international marketplace. The diversity of this sector results in long-term sustainable jobs that can be relied on over time, and that are not subject to the failure of a single entity. The potential capacity of this small-sawmilling industry is significant, creating jobs at almost double the provincial average for the sawmilling and valueadded sector: the equivalent of 82 new full-time jobs. The politicians that enact legislation, the government workers that develop and implement policy, and the businesses that could potentially partner with this sector: they all need to take notice. This industry needs their support. It needs their recognition of this sector as a significant economic contributor to our region if it is to fulfill its potential. It needs their commitment to take action and make the changes that will remove the barriers to success. Northwest Timberlands Page 27 March 2005 The Small Scale Wood Processing Sector in the Kalum-Kispiox 6. References Bartlett, R. Chief Executive Officer –Kalum Ventures Ltd., Personal Communication, January 2005. City of Terrace, 2004. Final report; Community Task Force on Forestry COFI 2000. British Columbia Forest Industry Fact Book - 2000; Council of Forest Industries. Haworth, K. 2003(1). Deciduous Inventory Review –Nass TSA –Northwestern British Columbia; Kingfisher Forest Sciences. Haworth, K. 2003(2). Deciduous Inventory Review for the Kispiox Forest District of Northwestern British Columbia; Kingfisher Forest Sciences. Marten, D. Manager, Northern Operations - A & A Trading (partner with the Kitselas Forest Products), Personal Communication, January 2005. Waszkiewicz, M. 2004. Hardwood Inventory 2004 - Nass TSA - Maps: 103P067, 103P076, 103P086; MarkUS Resource Consulting. Waszkiewicz, M. 2005. Hardwood Inventory 2005 –Nass and Cranberry TSAs - Maps: 104A005, 103P046, 103P047, 103P057, 103P058, 103P059, 103P068, 103P095; MarkUS Resource Consulting. Northwest Timberlands Page 28 March 2005 The Small Scale Wood Processing Sector in the Kalum-Kispiox Appendix A: NWFUS Steering Committee NorthWest Fibre Utilisation Study Steering Committee Steering Committee Members Name Representing Bill Sauer NWLA John Nester NWLA - Alternate Ken Houlden Logging Contractors Kevin Kilpatrick MoF - Kalum Rocky Chan BC Timber Sales Stew Christensen Local government Lou Tromp MoF - Skeena Stikine (Kispiox) Percy Gavronsky Terrace Small Sawmillers Paul Sims Hazelton Small Sawmillers Steering Committee Observers Diane Wilson Human Resources and Skill Development Canada (HRSDC) Patrick McIntyre HRSDC - Alternate Sharon Robertson Nadina Community Futures/ Hazelton Sawmillers Association Project Coordinators Rick Brouwer Northwest Timberlands Trevor Jobb Northwest Timberlands Northwest Timberlands Page A1 March 2005 The Small Scale Wood Processing Sector in the Kalum-Kispiox Appendix B: Small-Scale Wood Processing Sector Study –Project Plan Phase I: set-up Steering Committee Initiate Steering Committee: Select individuals/stakeholders to provide direction to the project co-ordinator. Initially the steering committee will meet once a month. The meeting will consist of a report from the project co-ordinator outlining the project deliverables /time lines and progress made. In addition the co-ordinator will provide recommendations to the committee and report on budgetary issues. The Steering Committee will review the monthly activity reports for the project co-ordinator and the Hardwood Study. Based on those reports the Steering Committee will provide feedback and input to the co-ordinators as to the project direction and objectives. Project Plan Prepare and submit a project plan, including timelines, to the Steering Committee for review and approval Phase II: Information Gathering Small Sawmillers Inventory Develop an Inventory of wood processing facilities in the Northwest Region (Terrace/Nass/Cranberry/Kispiox). Company Name/ Contact Person/ Classification of Facilities/ Products Produced. Develop a questionnaire to collect information on details of wood processing facilities. The intent is to gather information on present and future capacity and to identify GAPs or factors influencing capacity building. The Inventory will form the basis of identifying factors to be considered in a GAP analysis. The questionnaire will be conducted onsite for active operations whenever possible, and by telephone where required. De t e r mi nes a wmi l l e r s ’ne e dsf ors uc c e s s .De s c r i bei nt e r msofSt r e ng t hs /We a kne s s e s / Opportunities/ Threats (SWOT). Market Research/Survey Collect information on Market Opportunities Local/Domestic and International. Explore products from other parts of the province. Identify potential products that can be produced from wood. Identify raw fibre or primary product required to manufacture. Identify any GAPs. Employment /Skills/Training Inventory Utilise the questionnaire to gather data for summaries and analyses of total work force/total product capacity/total fibre supply/ training requirements/skills inventory Partnerships Develop a listing of interested parties such as First Nations/Municipalities/Regional District/tenure holders/woodlot owners/Logging community Liaise with the interested parties to identify potential partnerships/relationships that will benefit the wood processing community Identify links between secondary and primary manufacturing. Northwest Timberlands Page A2 March 2005 The Small Scale Wood Processing Sector in the Kalum-Kispiox Phase III: Analysis GAP Analysis Identify GAPs from questionnaire/interviews; market research; skills inventory. Specify needs versus actual conditions. Determine what is required for success. If necessary, develop separate methodologies for conducting GAP analyses for different identified needs. Conduct GAP analyses on specific identified needs Return to sawmillers or other information sources if necessary to complete analyses Summarize Findings Phase IV: Reporting Prepare final report summarising process, inventories, and results of surveys and GAP analyses. Provide recommendations based on findings. Publish report for dissemination. Provide public access of report through a web site Hold public forum to present report and the findings. Northwest Timberlands Page A3 March 2005 The Small Scale Wood Processing Sector in the Kalum-Kispiox Appendix C: Small-scale Wood Processing Sector Study –Questionnaire NorthWest Fibre Utilisation Study Classification: Inventory Data Sheet (page 1 of 2) Primary manufacturing, Re-manufacturing, Shake & Shingle, Other: (circle one) Company Name Contact person: Position: Contact information: tel Importance of the millsite to the business (%) fax email Millsite Location: % the millsite is utilized within the business (Address or General Okay to circulate contact info? TSA (circle one): KAL / KIS / CRN / NAS description of location) Nearest Community: Products Produced Equipment List Type/ Model/ Year Type/ Model/ Year Manufacturing: Support: Est Present Capital investment Production Manufacturing: Support: Present Production Capacity Number of Employees # Years est Skills Training Training Requirements Present Fibre Requirements volume species grades Present Fibre Sources volume Future Fibre Requirements species grades Expansion Plans What: Value: Primary Production Product line Value Added Capacity Est # jobs Present Markets Where Direct/Brokers Whls/Retail How was contact made? Potential Markets Where What How much volume species grades Waste Management Present uses/disposal Associated Difficulties Northwest Timberlands Page A4 March 2005 The Small Scale Wood Processing Sector in the Kalum-Kispiox NorthWest Fibre Utilisation Study Strengths Inventory Data Sheet (page 2 of 2) What are the three things that you are doing that make you successful? 1 2 3 Limitations What is limiting your operation from growing to where you would like it to be? If you could change 3 things about your operation, what would they be? 1 2 3 If you could change ANY 3 things, what would they be? 1 2 3 "YOU HAVE 10 POINTS - WHERE WOULD YOU PUT THEM TO REFLECT THE IMPORTANCE OF THESE FACTORS IN AFFECTING THE SUCCESS OF YOUR OPERATION?" (You can put any amount of points against one thing, but the total points can only equal 10) Fibre Price Regulations Fibre Availability Waste Management Fibre Quality Access to Capital Re-allocation of Fibre Supply Size of Operation Infrastructure(pwr/trans/Serv) Network Zoned Land Skills/Training Markets Building Codes(ie ungraded wood) Links between Primary/Secondary Container Port Barriers from large customers Other Lack of Partnerships with area Stakeholders Other Opportunities to Maintain/ Expand Capacity What opportunities do you see in the future for your business? General Comments Northwest Timberlands Page A5 March 2005 The Small Scale Wood Processing Sector in the Kalum-Kispiox Appendix D: Terms of Reference for a Forum on Containerization City of Terrace Forestry Task Force may provide technical assistance to guide forum development TEDA is to identify funding sources to facilitate the forums and will be responsible for delivery. The forum is intended to promote regional economic development for public benefit The forum will provide for expert presentation of containerization as a business, its opportunities and technical requirements relevance to the northwest. The forums will provide local businesses with the necessary information to understand the strengths and challenges towards potential uses of the container port The forums will be delivered to local levels of government and businesses in the northwest. The forums are expected to take approximately 2 months to organize and host. The forums are projected to cost $7,000.00 to host. This would include presentations by people knowledgeable in containerization, logistics, travel, and venue rentals. Production of materials from the forum may be desired, and if so, would be an additional cost. Forums will be held in Terrace and Hazelton Northwest Timberlands Page A6 March 2005 The Small Scale Wood Processing Sector in the Kalum-Kispiox Appendix E: Additional details on potential partners: NWCC, HRSDC NWCC - North West Community College: Details on courses offered In addition to tailoring courses for specific needs, NWCC also has a curriculum of established courses that are continually offered: Computer Training Introduction to Computers Introduction to new users Will provide benefits to people of limited computer experience Prepare the individual for more advanced courses Excel Three levels offered Prepare the individual to create spread sheets for storing analyzing and sharing data Useful for lumber tallies , production records, accounting and payroll records Internet /E-mail Introduces the student to the essentials of the internet Will help you find the information you need on the world wide web Will be an asset to utilize the sawmiller resource compendium enclosed in this report Accounting Intro to Accounting An introduction to the basics of accounting Gain an understanding of basic accounting concepts and terminology Will assist the student in taking more advanced accounting courses Simply Accounting- Two levels Provides small businesses with an affordable accounting software Hands on class to manage your small business bookkeeping Health & Safety First Aid- Level 1 and 3, Transportation Endorsement WCB curriculum provides training for the employer to meet the job site first aid training requirements Further information on course content, cost, and schedules can be obtained from the Continuing Education Calendar. This publication is updated bi-annually and is available at no charge from either the Terrace or Hazelton campus of Northwest Community College, or on the internet at www.nwcc.bc.ca. HRSDC - Human Resources Development Services Canada: Details on employment services offered Human Resource Services Development Corporation offers three wage subsidy programs that may be of interest to the small miller. Each program is designed to meet specific Northwest Timberlands Page A7 March 2005 The Small Scale Wood Processing Sector in the Kalum-Kispiox goals and objectives and applications are assessed on that basis. The following gives a brief synopsis on each program. For more information contact the local HRSDC office. Or visit their website Summer Career Placement Program For students looking for summer work Designed to provide job experience Wage subsidy to employers up to 50% of costs Targeted Wage Subsidy Program This program is designed to assist persons having difficulty in finding employment Employer should demonstrate that the person has a reasonable opportunity to be retained No displacement of existing employees Employment may be on a seasonal basis depending on local and regional priorities Up to 78 weeks of wage subsidy Person must have been on or is on EI payments within the last 36 months Opportunities fund Assist unemployed persons that are self declared with a physical or mental disability Program offered to a range of organizations and businesses. Funding may be provided to cover costs such as participants wages or related employer costs Funding may also be provided to cover overhead costs related to planning, organizing, and delivering and, evaluating approved activities. This includes costs such as staff wages and employment related costs. Northwest Timberlands Page A8 March 2005 The Small Scale Wood Processing Sector in the Kalum-Kispiox Appendix F: Steps to allow grade stamping of lumber produced by small-scale wood processors 1. Small sawmiller community identifies a local retired certified lumber grader interested in occasional work. 2. McDonald Inspection Agency supplies one day of training to grade stamp inspector. 3. Individual mills would apply to McDonald Inspection Agency for grade certification stamps. 4. Lumber would be graded by a certified lumber grader. 5. The graded lumber would then be inspected by the local retired grader that has been certified to inspect on behalf of McDonald Inspection Agency, and grade stamps would be applied accordingly. 6. Co-ordinate with other mills to defer local travel costs. Another option is to organize certification through agencies that certify the larger regional mills (e.g. West Fraser Mills Ltd.). Timing inspections to co-incide with other mills will reduce travel costs. Northwest Timberlands Page A9 March 2005 The Small Scale Wood Processing Sector in the Kalum-Kispiox Appendix G: A proposed pilot for establishing smaller Timber Sale Licences within the Kalum –Kispiox area A pilot project is proposed for BC Timber Sales (BCTS) operations in the Kalum and Kispiox Timber Supply Areas that are covered by a Forest Stewardship Plan. This pilot will deliver small volume Timber Sale Licences to the market place (average size 2000 m3), addressing a gap that has been identified in the delivery of smaller volume sales. This pilot will address both the policy gap between BCTS and the BCMi ni s t r yofFor e s t ’ sFi e l dSe r vi c e s ,as well as BCTS work load priorities: Principles: Program will be managed through BC Timber Sales. As a minimum, the program is to be cost neutral (and should be revenue positive). Program can be delivered through a “ s ma l ls a l ea g e nt ” :t hi sc a nbecombination of outside services and internal resources (For the pilot, it will be less disruptive to existing BCTS structures to run the program primarily through outside services). BCTS personnel would minimally be required to review, advertise, and award small Timber Sales Licences. BCTS personnel would be responsible for all silviculture activities. This would dovetail with existing workload and obligations. Pilot limitations: maximum annual volume per TSA (e.g. 60,000 m3), maximum 5000 m3 per sale, two year term. Pilot Program: 1. Small Sale Agent (SSA) would either accept applications for specific areas from proponents, or propose specific areas independently. 2. SSA will confirm the viability of the potential small sale, particularly with respect to forestry issues. 3. Proponent applications would require an up-front deposit, refundable to the proponent if they are not successful in the bidding process. This would ensure that up front costs are covered. 4. Field work necessary to prepare a small timber sale for advertisement (engineering, cruising, site plan data gathering and preparation, block and application mapping, and appraisal submission to MoF) would be done by the SSA, or by another contracted BCTS layout consultant. 5. Small timber sales must meet BCTS Forest Stewardship Plan results and strategies 6. BCTS would review information and prepare sale for advertisement. This would entail submission of the small timber sale to the BCTS Area Manager for approval as a Timber Sale Licence (TSL), advertisement of the TSL, and award of the TSL. 7. Sales would be advertised within a maximum of 3 months from acceptance of the application from the proponent. 8. The number of applications would dictate workload. BCTS would only need to pay for work done by the SSA on actual viable applications. Payment would be covered primarily from deposits. Note: BCTS should be open to innovative methods to have this pilot delivered: For instance, an outside services SSA could be contracted on a unit basis, e.g. $/m3 of wood submitted for sales that meets the BCTS Forest Stewardship results and strategy criteria. Northwest Timberlands Page A10 March 2005 The Small Scale Wood Processing Sector in the Kalum-Kispiox Appendix H: A method to establish flexible Timber Sale Licence terms within a fair and equitable tender and award process. This is one method to provide for flexibility in the term of BCTS Timber sales to allow small operators and millers a way to access an equal portion of a sale per year, up to a four year time period. 1. BCTS Timber Sale Licence tender forms be modified to require the bidder to select a term of the licence. 2. The term selected by the bidder shall not exceed the regen delay minus one year. 3. The term selected by the bidder will not be used to evaluate bids. The existing award criteria will be used as the basis for award of the Timber Sale 4. The Timber Sale License volume shall be equally divided over the term selected by the successful bidder. 5. Penalties will be applied to over- or undercuts greater than 20% on an annual basis. These penalties will follow the present rules governing extensions. Northwest Timberlands Page A11 March 2005 The Small Scale Wood Processing Sector in the Kalum-Kispiox Appendix I: Preliminary outline of a strategic marketing plan for BC’ sPacific Northwest Objectives: Develop short and long term strategies to market northwest wood products. Provide marketing assistance and technical support to the small and medium size mill owners. Identify potential markets. Co-ordinate efforts between Federal, Provincial, Regional and Local governments to promote Northwest BC wood products. Develop alternative markets. Short Term Strategy: within 1 year Establish a wood product association or identify some other type of central committee that will act as the voice of Northwest marketing. Establish a marketing committee Acquire support from local government and the MLA Secure funding Members of committee on voluntary basis Expense and contract work funded by agencies Identify the needs (goals) of the members Develop a long term marketing strategy and implementation plan Identify courses /workshops/ forums to enhance strengths and skills of the members (e.g. Containerization, Fibre utilisation, Marketing tools) Invite trade experts (e.g. people from the S.U.C.C.E.S.S organization) to facilitate forums Long Term Strategy: 2 years + Establish strong links with the pacific rim ( Japan, China, Tai wan, South Korea, Hong Kong, Singapore and India ) and the interior of North America (Provinces and t States along the direct rail route from the container port) Assist in the preparation of business plans Provide information and technical support for the development of new markets/ product lines Co-ordinate efforts with other agencies so that resources are utilized effective and efficiently Consider the value of marketing products for the region Work with other business groups to promote region Encourage business transactions between the members and local business groups (With thanks to Rocky Chan for his work and input on this subject) Northwest Timberlands Page A12 March 2005 The Small Scale Wood Processing Sector in the Kalum-Kispiox Appendix J: Contact list of local small-scale wood processors. Note: This list includes only those who agreed that their contact information could be circulated. Company Name Contact Name (first) Contact Name (last) Area A J Forsyth Jim Forsyth Kispiox Allen Webber Allen Webber Kalum Anspayaxw Max Stevens Kispiox Battle Hill Development Corporation Kevin Orpen Kispiox Big Smoke Enterprises Ron Mould Kalum Blackfish Sawmills Richard Bohn Kalum Bonmar Falling Tom Bonmar Kalum C. Matheson & Sons Charles Matheson Kispiox Chernoble Contracting Ltd Mark Halvorson Kispiox Coastal Milling & Wood Products Mark Ljungh Kalum Copper Mountain Cedar Products Ltd Jake Penner Kalum Dan McCreery Contracting Dan McCreery Kispiox Dependable Lumber Don Messier Kispiox Northwest Timberlands Address Box 363 New Hazelton, BC V0J 2J0 Box 1108 Terrace, BC V8G 4V1 RR1,Comp 25,Site K Hazelton, BC V0J 1Y0 Box 159 Kitwanga, BC V0J 2A0 RR2,Comp A-2,Site 46 Terrace, BC V8G 3Z9 4811 Hamer Avenue Terrace, BC V8G 2E5 25 Coho Avenue Kitimat, BC V8C 2K6 Salmon River Road Hazelton, BC V0J 1Y0 3636 School Road (Box 188) Kitwanga, BC V0J 2A0 3306 Johnstone St. Terrace, BC V8G 4W7 RR4, Site 10, Comp 7 Terrace, BC V8G 4V2 Box 752 New Hazelton, BC V0J 2J0 Site L, Box 7 Hazelton, BC V0J 1Y0 Telephone Fax Email (250) 842-6315 (250) 842-6319 [email protected] (250) 635-6910 (250) 638-0662 (250) 842-5248 (250) 842-5249 (250) 842-5604 [email protected] (250) 849-5591 (250) 849-5353 [email protected] (250) 635-7694 (250) 635-9488 [email protected] (250) 638-8282 (250) 635-8200 [email protected] (250) 632 5739 (250) 632 5620 [email protected] (250) 842-2277 Auto: (250) 847-8489 (250) 842-2212 [email protected] (250) 635-8200 [email protected] (250) 842-0006 n/a n/a (250) 842-5660 (250) 842-5660 stusha@uniserve,com (250) 849-5525 (250) 615-7808 (250) 635-3395 Page A13 March 2005 Company Name The Small Scale Wood Processing Sector in the Kalum-Kispiox Contact Name (first) Contact Name (last) Area Dharmah Wood Products Morgan Farkvam Kalum Don's Custom Cutting Don Elsworth Kispiox Ernst & Martha Muigg Milling Ernst Muigg Kispiox G. Morrison Gerald / Gody Morrison / Appenzeller Stewart Gilles Bruneo Cont. Ltd Gilles Bruneau Kalum H&D Manufacturing Doug Suttis Kalum Hogarth Mark Hogarth Kalum Jackulack Jerry Jackulack Kalum Kermode Pro-cut Wood Products Larry / Trevor Smaha / Jobb Kalum Lake Drive Lumber Bruce / Russell Andrews / Benzer Kalum Layard Creek Farm Stephen Erni Kispiox Lucky Six Farm & Forest Ltd Brian Larson Kispiox Monsen Lyle Monsen Kalum Morning Glory Dennis Smith Kispiox Nash Stables Dave Nash Kispiox Northwest Timberlands Address RR3, Box D-9, Site 10 Terrace, BC V8G 4R6 Box 114 Kitwanga, BC V0J 2A0 RR1, Comp 9, Site L Hazelton, BC V0J 1Y0 PO Box 460 Stewart, BC V0T 1W0 RR2, Site 43, Comp 31 Terrace, BC V8G 3Z9 3865 Skinner St. Terrace, BC V8G 3M2 RR3, Site 1, Comp 6 Terrace, BC V8G 4R6 RR2, Site 43, Comp 17 Terrace, BC V8G 3Z9 3915 Thomas Street Terrace, BC V8G 5N3 4573 N. Sparks Street Terrace, BC V8G 2W4 Box 213 New Hazelton, BC V0J 2J0 Box 217 Hazelton, BC V0J 1Y0 RR3, Site 10, Comp 69 Terrace, BC V8G 4R6 Box 311 Kitwanga, BC V0J 2A0 Site L, Comp 29, RR1 Hazelton, BC V0J 1Y0 Telephone Fax (250) 635-8121 Email [email protected] (250) 849-5033 (250) 849-5033 n/a (250) 842-0030 (250) 842-0030 n/a (250) 636-2565 (250) 636-2802 (250) 636-2135 [email protected] (250) 635-4202 (250) 635-4206 (250) 638-0092 (250) 638-0094 [email protected] (250) 638-8388 [email protected] (250) 615 3559 [email protected] (250) 615-9779 (250) 638-0227 [email protected] (250) 615-8084 (250) 635-9194 [email protected] (250) 842-6544 (250) 842-6540 [email protected] (250) 842-5498 (250) 842-5521 [email protected] (250) 638-0758 (250) 638-0758 (250) 842-5022 (250) 849-5636 [email protected] (250) 842-6479 (250) 842-6455 (250) 842-6453 [email protected] Page A14 March 2005 Company Name The Small Scale Wood Processing Sector in the Kalum-Kispiox Contact Name (first) Contact Name (last) Area Northwest Coast Cedar Tim Stein Kalum PMG Sawmilling Percy Gavronsky Kalum Poplar Park Farm Dave/ Kathy Larson Kispiox R&F Senden Contracting Rollie Senden Kispiox Sawyer Smith Sawmilling Bob & Alice Smith Kispiox Speed Span Jeremy Hutter Kalum Suskwa River Sawmill Jack Wilson Kispiox SWIS Wood Products Paul Sims Kispiox Terrace Pre-cut Wood Products Mohinder Takhar Kalum Terrden Milling Julius Mandur Kalum Tom Goyert Tom Goyert Kalum Tree-mendous Wood Products Bruce Forsyth Kispiox Urs Wernli Sawmilliing Urs Wernli Kispiox West Sawmills David West Kispiox Northwest Timberlands Address Kalum Lake Road Terrace, BC V8G 4R6 4106 Anderson Street Terrace, BC V8G 2T2 Box 23, Site M, RR1 Hazelton, BC V0J 1Y0 RR1, Site C, Comp 7 Hazelton, BC V0J 1Y0 RR1, Site M, Comp 25 Hazelton, BC V0J 1Y0 2257 Queensway Dr. Terrace, BC V8G 3W7 Box 85 New Hazelton, BC V0J 2J0 PO Box 185 New Hazelton, BC V0J 2J0 4001 Temple Street Terrace, BC V8G 5N6 RR3, Site 10, Comp 28 Terrace, BC V8G 4R6 PO Box 65 Kitimat, BC V8C 2G6 Box 585 New Hazelton, BC V0J 2J0 Box 130 South Hazelton, BC V0J 2R0 Telephone Fax Email (250) 635-0663 (250) 638-1439 (250) 638-7811 [email protected] (250) 842-6406 (250) 842 6412 [email protected] (250) 842-5338 (250) 842-5338 [email protected] (250) 638-0930 (250) 638-0930 (250) 842-6119 (250) 842-6102 n/a (250) 842-6929 (250) 842-6939 [email protected] (250) 635-3409 (250) 635-3402 [email protected] (250) 635 4167 (250) 635 4167 [email protected] (250) 632 6877 (250) 632-6827 [email protected] (250) 842-0333 (250) 842-0333 [email protected] (250) 842-5269 (250) 842-5269 n/a (250) 842-6969 (250) 842-6142 [email protected] (250) 842-6378 Page A15 March 2005 The Small Scale Wood Processing Sector in the Kalum-Kispiox Appendix K: Internet resource research results. Ninety-two websites were evaluated as part of the Small-Scale Wood Processing Sector Study. The research and evaluation work was carried out by K. Ljungh, a local small sawmiller. The summary pages for these 92 websites are not included here. Instead, they are provided in a separate attachment. The following information is provided to aid those who feel weak with respect to operating a computer and searching the internet: Internet Searching The Internet holds a vast collection of materials and resources on a wide variety of topics. You can access these resources easily once you have learned a few ways for effectively locating information. An easy way to search the Internet is: 1. Open your web-browser (Internet explorer or Netscape) and type in the address bar (type inside the long empty box along the top of the page it opens up to) one of the major search engines addresses listed below (these are based on content and can locate Internet resources by examining each page and organizing the words it finds). Search engines I would use are below and enter them exactly as indicated below. www.google.ca www.msn.com www.altavista.ca www.yahoo.ca www.excite.com www.mamma.com www.hotbot.com www.webcrawler.com www.lycos.com www.dogpile.com www.infoseek.com How to search the Internet: EXAMPLE #1 Alta Vista has always been a very popular search engine because it works quickly, updates regularly and scans documents for every word. This example below is for use with altavista and most other sites. First, connect (see above) to the Alta Vista web site www.altavista.com Then use the empty box on that page that comes up to enter your instructions for your search as they are listed below: 1.Us et he“+”andt he“-”keys a sapr e f i xf ory ou rs e a r c h .Se a r c hwor dswi t ht h e“ +”t oi n di c a t et h a tt h e yMUST oc c u ri napa g et obec on s i de r e dah i t( t oc omeu pony ou rs e a r c h ) ,a n du s e“ -”t oe x c l u depa g e s . For example:+cedar +lumber will find only pages that contain BOTH wor ds .I fy ouomi tt h e“ +”y ouwi l lg e ts ome pages about cedar, some about lumber, and any pages containing both words. In this example, the difference is about 450,000 vs 10,000 matches. By adding an exclusion term as shown below, the number of hits drops to about 10,000. You can just check out the 1st 3 pages and usually find what you are looking for. +cedar +lumber -sawmill Northwest Timberlands Page A16 March 2005 The Small Scale Wood Processing Sector in the Kalum-Kispiox 2. Use quotes for phrases Too many matches? If you really want to find cedar lumber (and not just pages with those words included in them somewhere in the document) then put the request inside quotation marks. +”c e darl umbe r ”-sawmill yields only about 70 hits. This is a manageable number to look through. 3.Us et he“t i t l e ”ke ywor d I fy ou’ r elooking for pages on a specific topic, instead of pages that just contain certain words, try limiting your search like so: t i t l e : ”mi l l e d_c e dar ”This often helps to weed out unwanted hits. 4.Us et he“i mage ”ke ywor d Looking for a special photo or icon? Try something like this: image:cedar_lumber.jpg 5.Us et he“l i nk”and“ur l ”ke ywor d Th e“ link”k e ywor df i n dspa ge st h a tc ont a i nalink t oa n ot he rpa g e ,a n dt h e“ url”k e ywor df i n dspa g e swi t hs pe c i f i c characters in the address. Here are some examples: link:forms.gov.bc.ca - finds pages linked to the official forms site for the government url:lumber - f i n dspa g e swi t h“ lumber”i nt h ea ddr e s s And although this example utilizes the Alta Vista search engine, taking the time to explore how to effectively use other search engines is well worth your time. Just learn the techniques of any of the search engines to become efficient in the one you use most often. EXAMPLE #2 To use with most of the search engines you can use the same procedure set out in EXAMPLE#1 or you can also use a simple comma between your search words like the example below: If I was searching for a Cedar Sawmill in BC I would enter the following information in the search engines main box: cedar, sawmill, B.C. - it brings up about 5000 sites with all the words cedar, sawmill or B.C. just mentioned in the title or web page. BUT generally, you can find what you are looking for in the first 3 pages. Just look at the web-page addresses in the bar under each description and it usually you can tell if it is related to the what you are searching for. This way will work like Example #1 but you have to sometimes read more than you intended to, though, on the other hand, you can find other sites that may be of interest to you in the cedar or sawmill industry that may be of interest to you. Nowgoahe adandt r ys e ar c hi ng…… WHEN YOU FIND A SITE YOU WANT TO KEEP TO VIEW AGAIN: When you do find a site that you would like to go back to another time, then add it to your favorites (internet explorer) or bookmark (Netscape) by clicking on that particular tab above the address bar of your web browser. Northwest Timberlands Page A17 March 2005 The Small Scale Wood Processing Sector in the Kalum-Kispiox If you want to search the on-line phone book and yellow pages for Canada then use the address bar to type in www.411.ca Searching on www.411.ca 411.ca is the web page that hosts the up to date online phone book listings including the yellow pages. You would search this site the same way you would look up the business you are looking for. That would be for example: if I was looking for a trucking company in BC to ship my lumber to Vancouver I would use www.411.ca as my webpage to start searching at and do the following: 1. Click on the - Find a Business button, it will open to another page 2. Click on the - Category (browse) button - it will open to another page 3. Follow the page down to the bottom and click on Alphabetical Top Categories it will open to another page 4. Click on the letter T for transport as you would look up in the yellow pages- it will open to another page 5. Scroll down the page and click on Trucking-Hauling -it will open to a new page that has a box titled Simple Search 6. Enter the City name in the box Terrace then select the province from the drop down menu inside the box, then click on FIND IT It should come up with all the Trucking-Hauling companies that are in the Terrace BC area and if you like you can save the page as a favorite or bookmark it. Northwest Timberlands Page A18