TORAY T700GC-12K-31E/#2510 - National Institute for Aviation
Transcription
TORAY T700GC-12K-31E/#2510 - National Institute for Aviation
Advanced General Aviation Transport Experiments A – Basis and B – Basis Design Allowables for Epoxy – Based Prepreg TORAY T700GC-12K-31E/#2510 Unidirectional Tape [US Units] AGATE-WP3.3-033051-132 November 2002 J. Tomblin, J. Sherraden, W. Seneviratne, K. S. Raju National Institute for Aviation Research Wichita State University Wichita, KS 67260-0093 ii TABLE OF CONTENTS 1. INTRODUCTION.........................................................................................1 1.1. Scope ..............................................................................................2 1.2. Symbols Used ..................................................................................3 1.3. Acronyms and Definitions ..................................................................4 1.4. References.......................................................................................5 1.5. Methodology.....................................................................................9 1.5.1. Test Matrix..................................................................................9 1.5.2. Environmental Conditioning .......................................................11 1.5.3. Fluid Sensitivity Screening .........................................................11 1.5.4. Normalization Procedures..........................................................13 1.5.5. Statistical Analysis ....................................................................14 1.5.6. Material Performance Envelope and Interpolation........................14 1.5.6.1. Interpolation Example.............................................................16 2. TORAY T700GC-12K-31E/#2510 PROCEDURES AND PREPREG PROPERTIES ...................................................................................................18 2.1. 3. GENERAL......................................................................................19 2.1.1. Materials...................................................................................19 2.1.2. Lay-up/Bagging .........................................................................19 2.1.3. Cure.........................................................................................20 2.1.4. Non-Destructive Inspection (NDI) ...............................................20 2.1.5. Tabbing ....................................................................................23 2.1.6. FAA Test Coupon Conformity and Test Witness ..........................23 2.1.6.1. Test Coupon Conformity.........................................................23 2.1.6.2. Test Witness .........................................................................24 2.2. Prepreg Documentation by Prepreg Lot............................................25 2.3. Data Documentation .......................................................................28 TORAY T700GC-12K-31E/#2510 LAMINA PROPERTIES ..........................30 3.1. Test Results ...................................................................................31 iii 3.1.1. Summary..................................................................................31 3.1.2. Individual Test Summaries.........................................................32 3.1.2.1. Tension, 1-axis ......................................................................33 3.1.2.2. Tension, 2-axis ......................................................................34 3.1.2.3. Compression, 1-axis ..............................................................35 3.1.2.4. Compression, 2-axis ..............................................................36 3.1.2.5. Shear, 12 axis .......................................................................37 3.1.2.6. Shear, 13 axis .......................................................................38 3.1.3. Individual Test Charts................................................................39 3.1.3.1. Tension, 1-axis ......................................................................40 3.1.3.2. Tension, 2-axis ......................................................................41 3.1.3.3. Compression, 1-axis ..............................................................42 3.1.3.4. Compression, 2-axis ..............................................................43 3.1.3.5. Shear, 12 axis .......................................................................44 3.1.3.6. Shear, 13 axis .......................................................................45 3.2. Raw Data .......................................................................................46 3.2.1. Raw Data Spreadsheets and Scatter Charts ...............................47 3.2.2. Fluid Sensitivity Raw Data Spreadsheets and Scatter Charts ..... 102 3.2.3. Representative Shear Stress-Strain Curve ................................ 107 3.3. Statistical Results ............................................................................. 109 APPENDIX A. PHYSICAL AND MECHANICAL TEST PROCEDURES ............. 118 A.1. Physical Properties .......................................................................... 119 A.1.1. Uncured Resin Content ............................................................... 119 A.1.2. Uncured Volatile Content ............................................................ 119 A.1.3. Resin Gel Time .......................................................................... 119 A.1.4. Resin Flow ................................................................................. 119 A.1.5. Uncured Fiber Areal Weight ........................................................ 119 A.1.6. Infrared Spectroscopy................................................................. 119 A.1.7. High Performance Liquid Chromatography (HPLC) ....................... 120 A.1.8. Differential Scanning Calorimetry (DSC) ...................................... 120 A.1.9. Cured Neat Resin Density........................................................... 120 iv A.1.10. Fiber Volume ............................................................................ 120 A.1.11. Resin Volume ........................................................................... 120 A.1.12. Void Content ............................................................................ 121 A.1.13. Cured Laminate Tg by DMA ...................................................... 121 A.2. TENSILE PROPERTIES................................................................... 121 A.2.1. 0° (Warp) and 90° (Fill) Tensile Properties ................................... 121 A.2.1.1. Tensile Calculations .............................................................. 122 A.2.1.1.1. Tensile Strength (Un-normalized) ..................................... 122 A.2.1.1.2. Tensile Strength (Normalized) .......................................... 123 A.2.1.1.3. Tensile Modulus of Elasticity (Un-normalized) ................... 123 A.2.1.1.4. Tensile Modulus of Elasticity (Normalized) ........................ 123 A.2.1.1.5. 0° (Warp) Tensile Poisson’s Ratio .................................... 123 A.3. COMPRESSIVE STRENGTH ........................................................... 124 A.3.1. 0° (Warp) and 90° (Fill) Compressive Strength Properties ............. 124 A.3.1.1. Compressive Strength Calculations ........................................ 125 A.3.1.1.1. Compressive Strength Calculation (Un-normalized) ........... 125 A.3.1.1.2. Compressive Strength Calculation (Normalized) ................ 125 A.4. COMPRESSIVE MODULUS ............................................................. 125 A.4.1. 0° (Warp) and 90° (Fill) Compression Modulus Properties ............. 125 A.4.1.1. Compression Modulus Calculations ........................................ 126 A.4.1.1.1. Compressive Modulus Calculation (Un-normalized) ........... 126 A.4.1.1.2. Compressive Modulus Calculation (Normalized) ................ 127 A.5. IN-PLANE (IOSIPESCU) SHEAR ...................................................... 127 A.5.1. In-plane (Iosipescu) Shear Strength Calculations .......................... 128 A.5.1.1. In-plane (Iosipescu) Shear, Ultimate Strength Calculation........ 128 A.5.1.2. In-plane (Iosipescu) Shear, Modulus Calculation..................... 128 A.6. SHORT BEAM SHEAR..................................................................... 128 A.6.1. Short Beam Shear Strength Calculations ..................................... 129 A.6.1.1. Short Beam Shear Strength Calculation.................................. 129 APPENDIX B. MOISTURE CONDITIONING HISTORY CHARTS...................... 130 APPENDIX C. PHYSICAL TEST RESULTS..................................................... 140 APPENDIX D. STATISTICAL ANALYSIS SUMMARY ...................................... 165 v APPENDIX E. METHOD FOR TRANSFORMING VARIANCES OF TEST SAMPLES (SUPPLEMENT TO DOT/FAA/AR-47/00) ........................................ 175 APPENDIX F. RAW TESTING SUMMARIES ................................................... 181 APPENDIX G. DATES OF PANEL MANUFACTURE AND COPY OF FAA FORM 8130-3 ................................................................................................. 214 vi 1. INTRODUCTION This material characterization program was performed to characterize the lamina properties of Toray Composites (America), T700GC-12K-31E/#2510, 150 g/m2, unidirectional tape, herein designated P707AG-15. The P707AG-15 prepreg material system designation shall be used to refer the material in this report. The material qualification was conducted under FAA project number TC1616SE-A through Lancair Company that wanted to use the aforementioned material prepreg system on their LC40 aircraft. This report contains the test results obtained from the tests conducted for the material qualification of P707AG-15 in accordance with FAA Document DOT/FAA/AR-00/47: Material Qualification and Equivalency for Polymer Matrix Composite Material Systems and Toray Composites (America), Inc. (TCA) Material Process Specification, TCSPF-T-UD06, Revision 1 dated February 4, 2000. Toray Composites (America), Inc. (TCA), Integrated Technologies (Intec), National Institute for Aviation Research (NIAR) and Rose Consulting performed the testing on the unexposed and exposed prepreg materials for lamina baseline test properties in accordance with ASTM test methods, SACMA test methods, and TCA test work instructions. Three batches of P707AG-15 and the corresponding mixed resins were tested for baseline test properties. The data reported herein will be used to set material acceptance criteria for future material production and material receipt. The Raw Test Data, Inspection Records, Fabrication Records, Processing Records and all other relevant documents of this report, TCQAL-T-1013, are archived at Toray Composites (America), Inc., and it is available only upon request. The physical and chemical tests were performed on the mixed resins, the uncured prepreg materials and cured prepreg laminates. The mixed resins were evaluated for cured neat resin density. The uncured prepreg samples were evaluated for resin content, fiber areal weight, volatile content, gel time, flow, IR (Infrared Spectroscopy), HPLC (High Performance Liquid Chromatography) and DSC (Differential Scanning Calorimetry). The cured prepreg laminates were tested for fiber volume, resin volume, void content, cured ply thickness and Tg (glass transition temperature) by DMA (Dynamic Mechanical Analyzer). TCA Test Laboratories performed all the physical and chemical tests on the mixed resins, the uncured prepreg materials and cured prepreg laminates, except for fiber volume, resin volume and void content that Intec performed and cured laminate glass transition temperature, dry and wet conditions, that Rose Consulting performed. TCA Test Laboratories performed the fabrication of all the test panels and test specimens, ultrasonic inspection, chemical and humidity conditioning, except for 0° and 90° Compressive Strength specimens that NIAR tabbed and machined. 1 Also, the TCA Test Laboratories performed the attachment of strain gauges and mechanical testing, except for specimens tested at –65 °F (Dry) that Intec performed. Moreover, TCA Test Laboratories performed the fluid sensitivity on one qualification batch by testing in-plane (iosipescu) shear strength only. All TCA and Intec test equipments were calibrated with standards traceable to the NIST. 1.1. Scope The test methods and results described in this document are intended to provide basic composite properties essential to most methods of analysis. These properties are considered to provide the initial base of the “building block” approach. Additional coupon level tests and sub-element tests may be required to fully substantiate the full-scale design. The test methods and results contained in this document are consistent with MILHDBK-17-1E,2D,3E - Military Handbook for Polymer Matrix Composites. All material, specimens, fixtures and test results contained within this document were traceable and conformed by the Federal Aviation Administration (FAA). It should be noted that before application of the basis values presented in this document to design, demonstration of the ability to consistently produce equivalent material properties as that evaluated during this program should be substantiated through an acceptable test program. 2 1.2. Symbols Used ν12tu µε E1c E1t E2c E2t F12su F13su F1cu F1tu F2cu F2tu G12s major Poisson’s ratio, tension micro-strain compressive modulus, longitudinal tensile modulus, longitudinal compressive modulus, transverse tensile modulus, transverse in – plane shear strength apparent interlaminar shear strength compressive strength, longitudinal tensile strength, longitudinal compressive strength, transverse tensile strength, transverse in – plane shear modulus Superscripts c cu s su t tu compression compression ultimate shear shear ultimate tension tension ultimate Subscripts 1 2 12 13 1 – axis; longitudinal (parallel to warp direction of reinforcement) 2 – axis; transverse (parallel to fill direction of reinforcement) in – plane shear interlaminar shear (apparent) 3 1.3. Acronyms and Definitions A – Basis AGATE ASTM B – Basis C. V. CTD CPT DMA Dry ETD ETW FAR FAW Gr/Ep NASA RTD SACMA SRM Tg tply wet 95% lower confidence limit on the first population percentile Advanced General Aviation Transport Experiments American Society for Testing and Materials 95% lower confidence limit on the tenth population percentile coefficient of variation cold temperature dry cured ply thickness dynamic mechanical analysis specimen tested with an “as fabricated” moisture content elevated temperature dry elevated temperature wet Federal Aviation Regulations fiber areal weight graphite/epoxy National Aeronautics and Space Administration room temperature dry Suppliers of Advanced Composite Materials Association SACMA Recommended Method glass transition temperature cured ply thickness specimen tested with an equilibrium moisture content per section 1.5.2 4 1.4. References ASTM Standards D 792-91 “Standard Test Method for Density and Specific Gravity of Plastics by Displacement,” American Society for Testing and Materials, Philadelphia, PA 1991. D2344 “Standard Test Method for Apparent Interlaminar Shear Strength of Parallel Fiber Composites by Short-Beam Method,” American Society for Testing and Materials, Philadelphia, PA. D2734 “Standard Test Method for Void Content of Reinforced Plastics,” American Society for Testing and Materials, Philadelphia, PA 1994 D3039 “Standard Test Method for Tensile Properties of Polymeric Matrix Composite Materials," American Society for Testing and Materials, Philadelphia, PA 1995. D3171-90 “Standard Test Method for Fiber Content of Resin-Matrix Composites by Matrix Digestion,” American Society for Testing and Materials, Philadelphia, PA 1990 D3530-90 “Standard Test Method for Volatiles Content of Epoxy Matrix Prepreg” American Society for Testing and Materials, Philadelphia, PA 1990 D3531-76 “Standard Test Method for Resin Flow of Carbon FiberEpoxy Prepreg,” American Society for Testing and Materials, Philadelphia, PA. D3532 “Standard Test Method for Gel Time of Carbon Fiber-Epoxy Prepreg,” American Society for Testing and Materials, Philadelphia, PA. D4065-93 “Standard Practice for Determining and Reporting Dynamic Mechanical Properties of Plastics,” American Society for Testing and Materials, Philadelphia, PA 1993. 5 D4473 “ Standard Practice for Determining Cure Behavior of Thermosetting Resins Using dynamic Mechanical Procedures,” American Society for Testing and Materials, Philadelphia, PA. D5379-98 “Shear Properties of Composite Materials by the V-Notched Beam Method,” American Society for Testing and Materials, Philadelphia, PA 1998. E168 “General Techniques of Infrared Quantitative Analysis,” American Society for Testing and Materials, Philadelphia, PA 1992. E1252 “Standard Practice for General Techniques for Qualitative Infrared Analysis,” American Society for Testing and Materials, Philadelphia, PA 1995. E1356 “Glass Transition Termperature by Differential Scanning Calorimetry or Differential Thermal Analysis,” American Society for Testing and Materials, Philadelphia, PA 1995. SACMA Standards SRM-1R-94 “Compressive Properties of Oriented Fiber-Resin Composites," Suppliers of Advanced Composite Materials Association, 1994. SRM-18R-94 “Glass Transition Temperature (Tg) Determination by DMA of Oriented Fiber-Resin Composites," Suppliers of Advanced Composite Materials Association, 1994. SRM-19R-94 “Viscosity characteristics of Matrix Resins," Suppliers of Advanced Composite Materials Association, 1994. SRM-20R-94 “High Performance Liquid Chromatography of Thermoset Resins," Suppliers of Advanced Composite Materials Association, 1994. SRM-22R-94 “Determining the Resin Flow of Preimpregnated “B” Staged Material," Suppliers of Advanced Composite Materials Association, 1994. SRM-23R-94 “Determination of Resin Content and Fiber Areal Weight of Thermoset Prepreg with Destructive Technique," Suppliers of Advanced Composite Materials Association, 1994. 6 SRM-25R-94 “Onset Temperature and Peak Temperature for Composite System Resins Using Differential Scanning Calorimetry (DSC)," Suppliers of Advanced Composite Materials Association, 1994. Toray Documents TCSPF-T-UD06 “Torayca Unidirectional Carbon Fiber Preimpregnated with Epoxy Resin Prepreg Tape - 250°F Curing System Material and Process Specification,” Revision 1, Toray Composites (America), Inc., Puyallup, WA, February 4, 2000. TCWIN-U-C002 “Fourier Transform Infrared Analysis," Toray Composites (America), Inc., Puyallup, WA, 1998. TCWIN-U-C003 “Differential Scanning Calorimetry," Toray Composites (America), Inc., Puyallup, WA, 1998. TCWIN-U-C004 “High Performance Liquid Chromatography," Toray Composites (America), Inc., Puyallup, WA, 1998. TCWIN-U-M003 “Lay-up/Vacuum Debulking,” Toray Composites (America), Inc., Puyallup, WA, 1998. TCWIN-U-M006 “Autoclave Curing,” Toray Composites Inc., Puyallup, WA, 1998. TCWIN-U-M008 “Panel Tabbing,” Toray Composites (America), Inc., Puyallup, WA, 1998. TCWIN-U-M101 “Tensile Specimen Machining," Toray Composites (America), Inc., Puyallup, WA, 1998. TCWIN-U-M102 “Compression Specimen Machining," Toray Composites (America), Inc., Puyallup, WA, 1998. TCWIN-U-M103 “Compression Modulus Specimen Machining," Toray Composites (America), Inc., Puyallup, WA, 1998. TCWIN-U-M111 “90 Degree Tensile Specimen Machining," Toray Composites (America), Inc., Puyallup, WA, 1998. 7 (America), TCWIN-U-M201 “Tensile Testing,” Toray Composites (America), Inc., Puyallup, WA, 1998. TCWIN-U-M204 “Compressive Strength Testing," Toray Composites (America), Inc., Puyallup, WA, 1998. TCWIN-U-M206 “Compressive Modulus Testing,” Toray Composites (America), Inc., Puyallup, WA, 1998. TCWIN-U-M214 “Strain Gauge Attachment," Toray Composites (America), Inc., Puyallup, WA, 1998. TCWIN-U-M215 “Laminate Density/Fiber Volume Testing," Toray Composites (America), Inc., Puyallup, WA, 1998. TCWIN-U-M216 “Strain Gauge Calibration," Toray Composites (America), Inc., Puyallup, WA, 1998. TCWIN-U-P001 “Volatile Content," Toray Composites (America), Inc., Puyallup, WA, 1998. TCWIN-U-P004 “Resin Content/Fiber Areal Weight," Toray Composites (America), Inc., Puyallup, WA, 1998. TCWIN-U-P007 “Gel Time," Toray Composites America), Inc., Puyallup, WA, 1998. TCWIN-U-P008 “Flow," Toray Composites (America), Inc., Puyallup, WA, 1998 Other Documents FAA Document DOT/FAA/AR-00/47: Material Qualification and Equivalency for Polymer Matrix Composite Material Systems, J.S. Tomblin, Y.C. Ng and K.S. Raju, 2001. MIL-HDBK-17 1E, 2D, 3E – Military Handbook for Polymer Matrix Composites 8 1.5. Methodology 1.5.1. Test Matrix Testing was performed according to the test methods delineated in the test matrix, with modifications as referenced in FAA Document DOT/FAA/AR-00/47: Material Qualification and Equivalency for Polymer Matrix Composite Material Systems. The test matrix for properties included in this document is listed on the next page, with the following notation cited in each column: #x# where the first # represents the required number of prepreg batches, defined as: Prepreg containing T700 12K graphite fibers from one mill roll, impregnated with one batch of resin in one continuous manufacturing operation with traceability to all components. The second # represents the required number of replicates per prepreg batch. For example, “3 x 6” refers to three prepreg batches of material and six specimens per prepreg batch for a total requirement of 18 test specimens. 9 Table 1.5.1: Minimum Recommended Test Matrix and Standards Used for Testing TEST 0o (warp) Tension Strength 0o (warp) Tension Modulus, Strength and Poisson’s Ratio 90o (fill) Tension Strength 90o (fill) Tension Modulus and Strength 0o (warp) Compression Strength 0o (warp) Compression Modulus 90o (fill) Compression Strength 90o (fill) Compression Modulus In-Plane Shear Strength In-Plane Shear Modulus and Strength Short Beam Shear Fiber Volume Resin Volume Void Content Cured Neat Resin Density Glass Transition Temperature METHOD ASTM D3039-95 ASTM D3039-95 ASTM D3039-95 ASTM D3039-95 SACMA SRM 1-94 SACMA SRM 1-94 SACMA SRM 1-94 SACMA SRM 1-94 ASTM D5379-93 ASTM D5379-93 ASTM D2344-89 ASTM D3171-90 ASTM D3171-90 ASTM D2734-94 --SACMA SRM 18-94 NO. OF REPLICATES PER TEST CONDITION CTD1 1x4 RTD2 3x4 ETW3 3x4 ETD4 3x4 1x2 3x2 3x2 3x2 1x4 3x4 3x4 3x4 1x2 3x2 3x2 3x2 1x6 3x6 3x6 3x6 1x2 3x2 3x2 3x2 1x6 1x2 1x4 3x6 3x2 3x4 3x6 3x2 3x4 3x6 3x2 3x4 1x2 3x2 3x2 3x2 1x6 3x6 3x6 3x6 One sample per panel One sample per panel One sample per panel Supplied by manufacturer for material 3 dry, 3 wet per prepreg batch Notes : 1 2 3 4 CTD: One prepreg batch of material tested (test temperature = -65 ± 5o F, moisture content = as fabricated, soak time at –65 was 5 min.) RTD: Three prepreg batches of material tested (test temperature = 70 ± 10o F, moisture content = as fabricated) ETW: Three prepreg batches of material tested (test temperature = 180 ± 5o F, moisture content = equilibrium per section 1.5.2, soak time at 180 was 2 min.) ETD: Three prepreg batches of material tested (test temperature = 180 ± 5o F, moisture content = as fabricated, soak time at 180 was 2 min.) 10 1.5.2. Environmental Conditioning All ‘wet’ conditioned samples were exposed to elevated temperature and humidity conditions to establish moisture saturation of the material. Specimens were exposed to 85 ± 5 % relative humidity and 145 ± 5 °F until an equilibrium moisture weight gain of traveler, or witness coupons (1” x 1” x specimen thickness) was achieved. ASTM D5229 and SACMA SRM 11 were used as guidelines for environmental conditioning and moisture absorption. Effective moisture equilibrium was achieved when the average moisture content of the traveler specimen changed by less than 0.05% for two consecutive readings within a span of 7 ± 0.5 days and was expressed by: W i - W i - 1 < 0.0005 Wb where Wi = weight at current time Wi-1 = weight at previous time Wb = baseline weight prior to conditioning It is common to see small fluctuations in an unfitted plot of the weight gain vs. time curve. There were no fluctuations that made significant errors in results or caused rejection in the moisture equilibrium criteria. Once the traveler coupons passed the criteria for two consecutive readings, the samples were removed from the environmental chamber and placed in a sealed bag with a moist paper or cotton towel for a maximum of 14 days until mechanical testing. Strain gauged specimens were removed from the controlled environment for a maximum of 2 hours for application of gages in ambient laboratory conditions. 1.5.3. Fluid Sensitivity Screening Although epoxy-based materials historically have not been shown to be sensitive to fluids other than water or moisture, the influence of some fluids other than water or moisture on the mechanical properties were characterized. These fluids fell into two exposure classifications. The first class was considered to be in contact with the material for an extended period of time, and the second class was considered to be wiped on and off (or evaporate) with relatively short exposure times. To assess the degree of sensitivity of fluids other than water or moisture, Table 1.5.2 shows the fluids which were used in this qualification plan. 11 Table 1.5.2: Fluid Types Used for Sensitivity Studies Specification Exposure Classification MIL-T-5624 Extended Period MIL-H-5606G Extended Period Laboratory Grade Extended Period Fluid Type Jet Fuel (JP-4) Hydraulic Fluid (Tri-N-butyl phosphate ester) Solvent (Methyl Ethyl Ketone) To assess the influence of various fluids types, a test method sensitive to matrix degradation was used as an indicator of fluid sensitivity and compared to the unexposed results at both room temperature dry and elevated temperature dry conditions. Table 1.5.3 describes the fluid sensitivity-testing matrix with respect to the fluids defined in Table 1.5.2. Engineering judgment and statistical tests were used to assess the degree of material degradation. The results of this screening are included following the data sheets in section 3.2.2. Table 1.5.3: Material Qualification Program for Fluid Resistance Fluid Type Test Method Test Temp. (o F) Exposure1 Number of Replicates2 Jet Fuel JP-4 Hydraulic Fluid Solvent (MEK) ASTM D53793 ASTM D53793 ASTM D53793 180 180 Ambient See note 4 See note 5 See note 5 5 5 5 Notes : 1 2 3 4 5 Soaking in fluid at ambient temperature (immersion). Only a single batch of material is required. Shear strength only. Immersion duration = 500 hours ± 50 hours Immersion duration = 60 to 90 minutes 12 1.5.4. Normalization Procedures The normalization procedure attempts to reduce variability in fiber-dominated material properties by adjusting raw test values to a specified fiber volume content. Only the following properties were normalized: • • 0° (warp) & 90° (fill) Tensile Strength and Modulus 0° (warp) & 90° (fill) Compression Strength and Modulus The normalization procedure was adopted from MIL-HDBK-17-1E, section 2.4.3.3. The procedure which was used to normalize the data is based on two primary assumptions: • The relationship between fiber volume fraction and ultimate laminate strength is linear over the entire range of fiber/resin ratios. (It neglects the effects of resin starvation at high fiber contents.) • Fiber volume is not commonly measured for each test sample, so this method accounts for the fiber volume variation between individual test specimens by utilizing a relationship between fiber volume fraction and laminate cured ply thickness. This relationship is virtually linear in the 0.45 to 0.65 fiber volume fraction range. Additional information is detailed in FAA Document DOT/FAA/AR-00/47: Material Qualification and Equivalency for Polymer Matrix Composite Material Systems. For all normalized data contained in this document, the test values are normalized by cured ply thickness according to: Normalized Value = Test Value × CPT specimen CPT normalizing where: CPTspecimen = Average Sample Thickness # of plies 13 1.5.5. Statistical Analysis When compared to metallic materials, fiber reinforced composite materials exhibit a high degree of material property variability. This variability is due to many factors, including but not limited to: raw material and prepreg manufacture, material handling, part fabrication techniques, ply stacking sequence, environmental conditions, and testing techniques. This inherent variability drives up the cost of composite testing and tends to render smaller data sets than those produced for metallic materials. This necessitates the usage of statistical techniques for determining reasonable design allowables for composites. The analyses and design allowable generation for both A and B basis values were performed using the procedure detailed in section 5.3 of FAA Document DOT/FAA/AR-00/47: Material Qualification and Equivalency for Polymer Matrix Composite Material Systems. 1.5.6. Material Performance Envelope and Interpolation Using the B-basis numbers, a material performance envelope may be generated for the material system by plotting these values as a function of temperature. Figure 1.5.1 shows an example material performance envelope using B-basis values. 14 120 Actual Basis Value Estimated Value B-Basis Strength Values (ksi) 100 RTD CTD 80 ETD RTW 60 Material Performance Envelope ETW 40 20 -100 -50 0 50 100 150 200 Temperature (o F) Figure 1.5.1 Material performance envelope. Since each specific aircraft application of the qualified material may have different Material Operational Limits (MOL) than those tested in the material qualification (which is usually the upper limit), some applications may require a reduced MOL. In this case, simple linear interpolation may be used to obtain the corresponding basis values at the new application MOL. This interpolation may be accomplished using the following simple relationships assuming TRTD < TMOL < TETD : For the corresponding MOL “dry” basis value, the “interpolated” basis value using the qualification data is B MOL = BRTD − (B RTD − B ETD )(TRTD − TMOL ) (TRTD − TETD ) 15 where BMOL = new application basis value interpolated to TMOL BRTD = basis RTD strength value BETD = basis ETD strength value TRTD = RTD test temperature TETD = ETD test temperature TMOL = new application MOL temperature For the corresponding MOL “wet” basis value, an estimated Room Temperature Wet (RTW) value must be calculated. This may be accomplished by the simple relation BRTW = BRTD − ( BETD − BETW ) The “interpolated” wet basis value using the qualification data may then be obtained by BMOL = B RTW − where: (BRTW − BETW )(TRTW − TMOL ) (TRTW − TETW ) BMOL = new application basis value interpolated to TMOL BRTW = estimated basis RTW strength value BETW = basis ETW strength value TRTW = RTW (i.e., RTD) test temperature TETW = ETW test temperature TMOL = new application MOL temperature These equations may also be used for interpolated mean strengths as well as Abasis values with the appropriate substitutions. It should be noted that because unforeseen material property drop-offs with respect to temperature and environment can occur, extrapolation to a higher MOL should not be attempted without additional testing and verification. In addition, the interpolation equations shown above are practical for materials obeying typical mechanical behavior. In most cases, some minimal amount of testing may also be required to verify the interpolated values. 1.5.6.1. Interpolation Example This section provides an example of linear interpolations to a specific application environment less than the tested upper material limit used in qualification. 16 Assuming a specific application environment of 150o F, Figure 1.5.2 depicts the linear interpolation of the B-basis design allowable to this environment. Using the above equations along with the nominal testing temperatures (see Table 1.5.1), the interpolated basis values at 150o F become ETD : BMOL = 75.106 ksi ETW : BMOL = 59.746 ksi 120 Actual Basis Value Estimated Value 100 CTD B-Basis Strength Values (ksi) RTD 80 ETD RTW 60 ETW 40 20 -100 -50 0 50 100 150 200 Temperature (o F) Figure 1.5.2 Example of 150o F interpolation for B-basis values. 17 2. TORAY T700GC-12K-31E/#2510 PROCEDURES AND PREPREG PROPERTIES 18 2.1. GENERAL All of the testing described in the report took place at Toray Composites (America), Inc. in Tacoma, Washington, except for the following tests: Test Laboratory Integrated Technologies (Intec), Bothell, WA National Institute for Aviation Research (NIAR), Wichita, KS Rose Consultant, Half Moon Bay, CA Test Property acid digestions (fiber volume, resin volume, laminate density and void content) -65°F (Dry) mechanical tests (0° & 90° Tension, 0° & 90° Comp. Modulus and In-plane Shear) -65°F (Dry) mechanical tests (0° Tension) 180°F (Wet) mechanical tests (0° Comp. Strength) cured laminate transition glass temperature, Tg 2.1.1. Materials The T700GC-12K-31E/#2510, P707AG-15, Unidirectional Tape prepreg batches were manufactured by the hot melt method of resin impregnation. Toray, Ehime of Japan and Carbon Fibers America in Decatur, Alabama manufactured the carbon fiber. The resin mixing and impregnation were done by Toray Composites (America), Inc. at the Frederickson, WA facilities. This material qualification program characterized the physical, chemical and mechanical properties of P707AG-15 prepreg material, namely; batches AB991033, AB991034 and AB991035. The prepreg batches were manufactured with two lots of carbon fibers and three batches of resin matrix. The P707AG-15 Unidirectional Tape batches were manufactured to nominal uncured resin content of 35 % (by weight) and a fiber areal weight (FAW) of 150 grams per square meter. 2.1.2. Lay-up/Bagging TCA Test Laboratories manufactured all the mechanical test laminates by laying up plies of the P707AG-15 prepreg material in the desired orientations, and by vacuum bag cure. Both the ply orientation and vacuum bag assembly for cure were in accordance with Advanced General Aviation Transport Experiments, “Material Qualification Methodology for Epoxy-Based Prepreg Composite Material System”, TCA Material Process Specification, TCSPF-T-UD06, Revision 1 dated February 4, 2000, and TCA work instructions, described in Figure 2-1. 19 The test laminates were vacuum debulked in accordance with TCA work instructions, TCWIN-U-M003. 2.1.3. Cure The test panels were cured in accordance with TCWIN-Q-M006 and per Figure 2-2. For the specimen selection methodology and batch traceability of each test property, batch replicates were sampled from at least two different panels covering at least two independent cycles per Figure 2-3. Test specimens were selected from each individual test panel. The test specimens were extracted from panel areas that were good, visually and based on non-destructive inspection techniques. 2.1.4. Non-Destructive Inspection (NDI) Laminates fabricated for mechanical testing were non-destructively inspected using a Sonix/KrautKramer Branson Ultrasonic equipment at 5MHz pulse. Metal dam* Vacuum Sealant (one edge only) (Tack tape) Vacuum bag Surface breather Pressure plate 1 Solid FEP (optional) Edge dam (3 sides tack tape) Edge breather 1 Glass yarn Solid FEP (optional) Laminate Edge breather Vacuum Sealant (Tack tape) Caul plate Figure 2-1. Vacuum Bagging Stack Sequence 1 The solid FEP may not be necessary when the caul plate is treated with a release agent, for example, Frekote release agent. 20 Temp, °F 30 250 25 200 20 150 15 100 10 Temperature 50 Vacuum, in Hg 300 5 Vacuum 0 0 50 100 150 200 0 250 Time, minutes Notes: (1) Apply 22 inches Hg minimum vacuum to the vacuum bag assembly and check for leak before beginning the cure cycle. The leak rate shall be less than 2.0 inches Hg over 5 minutes. (2) Apply the temperature ramp from ambient to 270 ± 10 °F at a rate of 3.0 ± 1.0 °F per minute. (3) Maintain the cure temperature at 270 ± 10 °F for 120 ∼ 150 minutes. (4) Cool down the temperature to 170 °F or lower at a rate of 4.5 ± 0.5 °F per minute before removing the vacuum. (5) Remove the bagged laminates from the autoclave and de-bag for inspection. FIGURE 2-2. #2510 CURE CYCLE 21 FIGURE 2-3. SPECIMEN SELECTION METHODOLOGY AND BATCH TRACEABILITY PER ENVIRONMENTAL CONDITION AND TEST METHOD BATCH 1 Material Batch LOAD “A” Autoclave Load (Independent cure Process) Panel Manufacturing BATCH 3 BATCH 2 LOAD “A” LOAD “B” LOAD “A” LOAD “B” LOAD “B” PANEL “A1” PANEL “A2” PANEL “B1” PANEL “B2” PANEL “A1” PANEL “A2” PANEL “B1” PANEL “B2” PANEL “A1” PANEL “A2” PANEL “B1” PANEL “B2” 1 1 1 1 1 1 1 1 1 1 1 1 Typical Number of Specimens (1) (1) 6 specimens for Tension, Compression Strength, In-plane Shear and Interlaminar Shear 2 specimens for Compression Modulus 22 2.1.5. Tabbing Tabs were used to ensure the accuracy of the tensile and compressive strength specimens. Tabs were applied to the tension and compression strength specimens in accordance with Section 3.1.4 of the AGATE “ Material Qualification Methodology for Epoxy-Based Prepreg Composite Material System”, dated February 1999, with the following exceptions; 1.) AF 163-2 film adhesive used to bond the tabs to the test specimens described below was further cured by placing the test specimens in a temperature chamber at 180 °F for 24 hours. This was because the AF163 was not fully cured, initially, at 180°F for 5 hours. The 180°F cure temperature was selected because it was the maximum temperature allowed by the AGATE methodology, described in section 3.1.4, since the cure temperature of the P707AG-15 was 270 ± 10°F a.) 0° (warp) & 90° (fill) tension specimens for testing at -65°F (Dry), 75°F (Dry), 180°F (Dry) and 180°F (Wet). 2.) Hysol EA9628 film adhesive used to bond the tabs to the specimens described below was cured up to 260 °F for up to 120 minutes. a.) 0° (warp) & 90° (fill) compressive strength tested -65°F (Dry), 75°F (Dry), 180°F (Dry) and 180°F (Wet). The same material or strain compatible material tabs as the test coupon were used for compressive strength specimens. Fiberglass tabs were used for tension specimens. To retard the absorption of moisture into the tabs and bond lines of the tension specimens tested at hot/wet condition, the tab section (including the edges) were masked with a room-temperature curing “Plasti Dip” rubber coating prior to humidity conditioning. The rubber coat was peeled off just before testing. The National Institute for Aviation Research (NIAR) of Wichita State University bonded the tabs and machined the 0° (warp) & 90° (fill) compressive strength specimens. 2.1.6. FAA Test Coupon Conformity and Test Witness The material traceability and test specimen conformity were performed for the cured laminate mechanical test properties of the program. For the physical properties, material traceability was verified by TCA inspection section only. 2.1.6.1. Test Coupon Conformity A conformity traveler accompanied each group of test specimens for cured lamina mechanical properties. The conformity traveler recorded the materials and process definition, completion and verification by inspection of each process, that included lay-up, cure cycle, tabbing and final coupon dimensions. Mr. Wing C. Chin, FAA Designated Airworthiness Representative (DAR) performed the test panel and specimen conformity, and reviewed the completeness of traveler conformity records. Finally, Mr. Wing C. Chin, FAA DAR prepared a statement of conformity, FAA 813023 3 tags for all the test panels and test specimens, prior to environmental conditioning and testing of the test specimens. The conformity of all the test panels was performed October 27, 2000. However, additional test panels for compressive strength test were fabricated and conformed on November 15, 2000 and August 1, 2000 due to problems in the testing process, for example, tabbing and machining of specimens. The conformed compressive test panels were replacements for previously fabricated test panels. The conformity of all the test specimens was performed November 22, 1999. However, the additional test specimens for compressive strength were fabricated and conformed 4/14/2000, to replace the test specimens with out of mode failure, for example, tab failure due to adhesive failure and end broom failure. 2.1.6.2. Test Witness Mr. Moto Ashizawa, FAA Designated Engineering Representative (DER) witnessed all the cured lamina mechanical test property testing of at least one batch of the prepreg material for the program. TCA personnel that were authorized to witness on behalf of Mr. Moto Ashizawa, FAA DER witnessed the rest of the tests. The test dates of the lamina mechanical test properties were described in the tables of test results. 24 2.2. Prepreg Documentation by Prepreg Lot Prepreg Documentation Prepreg Manufacturer & Product ID: Toray Composites P707AG-15 Prepreg Batch or Lot # Batch (Lot) ID as labeled on samples Date of Manufacture Expiration Date Resin Content [%] Reinforcement Areal Weight & Test Method Resin Flow & Test Conditions Gel Time & Test Conditions Volatile Content Material Identification (weave, form, class, etc.): Carbon/Epoxy Unidirectional Tape Impregnation Method: Hot Melt AB991033 AB991034 AB991035 910-041 910-042 910-043 10/06/1999 10/06/1999 10/06/1999 10/06/2001 10/06/2001 10/06/2001 34.6% 35.0% 34.9% 149 g/m2 148 g/m2 149 g/m2 SACMA SRM 23R-94 SACMA SRM 23R-94 SACMA SRM 23R-94 17.4% 17.5% 17.7% @ 250°F @ 250°F @ 250°F 6.2 minutes 6.0 minutes 6.2 minutes @ 250°F @ 250°F @ 250°F 0.17% 0.15% 0.14% Reinforcement Documentation Fiber/Fabric Manufacturer & Product ID: Toray T700G-12K-31E Precursor Type: PAN Nominal Filament Count: 12K Finish/Sizing Type and %: 31E (0.5%) Nominal tow or yarn count/inch: n/a Twist: Never twisted Fabric Batch or Lot # Date of Manufacture Average Fiber Density per Lot & Test Method Matrix Documentation Matrix Batch or Lot # Date of Manufacture Average Neat Resin Density by Lot & Test Method 099024 02/1999 1.79 g/cc TY-030B-02 A909092 09/1999 1.79 g/cc TY-030B-02 A909092 09/1999 1.79 g/cc TY-030B-02 Resin Manufacturer & Product ID: Toray Composites #2510 3-CCH 10/01/1999 1.267 ASTM D792 25 3-CCG 10/01/1999 1.267 ASTM D792 2-BFC 10/04/1999 1.266 ASTM D792 Prepreg Documentation Prepreg Batch or Lot # Batch (Lot) ID as labeled on samples Date of Manufacture Expiration Date Resin Content [%] Reinforcement Areal Weight & Test Method Resin Flow & Test Conditions Gel Time & Test Conditions Volatile Content Reinforcement Documentation Fiber Batch or Lot # Date of Manufacture Average Fiber Density per Lot & Test Method Matrix Documentation Matrix Batch or Lot # Date of Manufacture Average Neat Resin Density by Lot & Test Method Prepreg Manufacturer & Product ID: Toray Composites P707AG-15 Material Identification (weave, form, class, etc.): Carbon/Epoxy Unidirectional Tape Impregnation Method: Hot Melt AB010955 AB020234 AB020436 AB020552 A-1, B-2, A-3, B-4, A-5, B-6, A-7, B-8, A-9, B-10, A-11, B12 A-13, B-14, A-15, B16, A-17, B-18, A19, B-20, A-21, B22, A-23, B-24 A-25, B-26, A-27, B28, A-29, B-30, A31, B-32, A-33, B34, A-35, B-36 A-37, B-38, A-39, B40, A-41, B-42, A43, B-44, A-45, B46, A-47, B-48 09/27/2001 09/27/2003 35.4% 150 g/m2 SACMA SRM 23R-94 - 02/28/2002 02/28/2004 36.0% 148 g/m2 SACMA SRM 23R-94 - 04/18/2002 04/18/2004 35.7% 152 g/m2 SACMA SRM 23R-94 - 05/02/2002 05/02/2004 - 12 minutes @ 250°F 0.17% 12 minutes @ 250°F 0.17% 9.7 minutes @ 250°F 0.15% - - - Fiber/Fabric Manufacturer & Product ID: Toray T700G-12K-31E Precursor Type: PAN Nominal Filament Count: 12K Finish/Sizing Type and %: 31E (0.5%) Nominal tow or yarn count/inch: n/a Twist: Never twisted A111034 A111034 03/2001 03/2001 1.80 g/cc 1.80 g/cc TY-030B-02 TY-030B-02 A111092 09/2001 1.80 g/cc TY-030B-02 A111034 03/2001 1.80 g/cc TY-030B-02 Resin Manufacturer & Product ID: Toray Composites #2510 3-GPT, 3-GPU 2-COV, 2-COW 1-CTC 2-CRJ 9/23/2001, 9/24/2001 - 2/25/2002 - 4/10/2002 - 4/28/2002 - 26 Notes: (1)Test methods to determine resin content, reinforcement areal weight, resin flow, gel time, and volatile content are defined in TORAY Material Specifications (see reference section). (2) These information and test results were submitted to NIAR by TORAY Composites (AMERICA), Inc. 27 2.3. Data Documentation MATERIAL IDENTIFICATION R material identification R material class PREPREG ANALYSIS R ply manufacturer R date of manufacture R material lot number R R R R commercial designation material form reinforcement areal weight reinforcement areal weight test method resin content REINFORCEMENT ANALYSIS F precursor type R commercial designation R manufacturer R date of manufacture R lot number R surface treatment (Y/N) R surface finish (sizing) identification R density (Average per lot) density test method R nominal filament count R nominal tow or yarn count/inch R twist R fiber areal weight (when applicable) fiber areal weight test method MATRIX MATERIAL ANALYSIS R commercial designation R manufacturer R date of manufacture R lot number (R – not prepregged, F – prepregged) R nominal density and test method PROCESSING INFORMATION F part (panel) manufacturer R date of manufacture (date completed) cure cycle (for each state) R process stage type R process time R process temperature R process pressure R other critical control parameters T700GC-12K-31E/#2510 Unidirectional Tape Carbon/Epoxy Toray Composites (America), Inc 10/1999, 09/2001, 02/2002, 04/2002, 05/2002 AB991033, AB991034, AB991035, AB010955, AB020234, AB020436, AB020552 P707AG-15 Unidirectional Tape Prepreg 144 – 156 g/m2 Solvent Extraction 32 – 38 % PAN T700GC-12K-31E Torayca 02/1999, 09/1999, 03/2001, 09/2001 099024, A909092, A111034, A111092 Y 31E 1.79 g/cm3 JIS R 7601, TY-030B-02 12000/tow N/A No Twist 144 – 156 g/m2 SRM 23 #2510 Toray Composites (America), Inc 10/1999, 09/2001, 02/2002, 04/2002 3-CCH, 3-CCG, 2-BFC, 3-GPT, 3-GPU, 2-COV, 2-COW, 1-CTC, 2-CRJ 1.267 g/cc ASTM D792 Toray Composites (America), Inc original QT: 10/1999 – 7/2000 additional QT: 05/2002 Cure Cycle 120 +10/-0 minutes 270 ± 3 °F none minimum 22 inHg vacuum 28 LAMINA ANALYSIS R form (panel, tube, etc.) R ply count R R F R R R Panel 8 – axial tensile; 18 – trans tensile; 8 – axial & trans comp; 24 – IPS ; 18 – ILSS lay-up code (0°)8 – axial tensile; (90°)18 – trans tensile; (0°)8 – axial comp; (90°)8 – trans comp; (0°/90°)6S – IPS; (0°)18 – ILSS fiber volume 54.4% Average void content 2.1% Average density 1.525 g/cc Average glass transition temperature (wet, nominal) 262°F glass transition temperature (dry, nominal) 297°F glass transition temperature test method DMA E’ SPECIMEN PREPARATION R specimen orientation 0°, 90°, 0°/90 F tab adhesive curing temperature (nominal) up to 260°F MECHANICAL TESTING R number of specimens R test procedure (citing all deviations from standard procedures including reporting requirements) R date of applicable standard R date of testing R specimen thickness for each specimen R R R R R specimen conditioning method conditioning temperature conditioning humidity conditioning time conditioning environment (if not lab air) R R R F R R R R fastener type (if any) fastener torque-up conditions (if any) test temperature moisture content soak time at test conditions failure mode identification and location all non-normalized (raw) data method of calculating modulus nominal ply thickness nominal fiber density nominal fiber areal weight See data files ASTM D 3039 (Tensile), SACMA SRM 1 (Comp), ASTM D 5379 (IPS), ASTM D 2344 (ILSS) 1995(Ten), 1994(Comp), 1993(IPS), 1989(ILSS) original QT: 11/1999 – 07/2000 additional QT: 05/2002 ~ 09/2002 nominal: 0.048”(0° Tens), 0.107”(90° Tens), 0.048”(Comp), 0.143” (IPS), 0.107” (ILSS) DOT/FAA/AR-00/47 Section 3.2, Sept. 2000 145 ± 5°F 85 ± 5% until saturation (6 to 8 weeks) for fluid sensitivity: Jet Fuel, Hydraulic Fluid & MEK (IPS only) N/A N/A -65 ± 5°F, 75 ± 5°F, 180 ± 5°F Dry : 0.1 - 0.7 % Wet : 1.1 - 2.2% -65°F: 5 – 6 minutes 180°F: 2 – 3 minutes Per specimen Per specimen 1000 – 3000 microstrain (Tens) 1000 – 3000 microstrain (Comp) 2500 – 6500 microstrain (IPS) 0.0060 in. 1.79 g/cm3 150 g/m2 R – Required for all data F – Required for fully-approved data These requirements are current for MIL-HDBK-17-1E, which supercedes for any discrepancies. 29 3. TORAY T700GC-12K-31E/#2510 LAMINA PROPERTIES 30 3.1. Test Results 3.1.1. Summary MATERIAL: T700GC-12K-31E/#2510, 150 g/m2, unidirectional tape PREPREG: Toray Composites P707AG-15 FIBER: Toray T700GC-12K-31E Tg (dry): 297 °F PROCESSING: T700 UNI/#2510 Summary Tg (wet): 262 °F RESIN: Toray Composites #2510 T g METHOD: DMA (SRM 18-94) Vacuum bag cure (minimum22 in-Hg): 270 ± 3 °F for 120 +10/-0 minutes Date of fiber manufacture 02/1999 – 09/2001 Date of testing 11/1999 – 09/2002 Date of resin manufacture 10/1999 - 04/2002 Date of data submittal 04/2002 – 07/2002 Date of prepreg manufacture 10/1999 - 05/2002 Date of analysis 07/2002 – 09/2002 Date of composite manufacture 10/1999 – 05/2002 LAMINA MECHANICAL PROPERTY SUMMARY Data Reported as: Measured (Normalized by CPT= 0.0060 in) CTD RTD ETD ETW B-Basis Mean B-Basis Mean B-Basis Mean B-Basis Mean F1tu (ksi) 210.579 (216.021) 240.912 (243.955) 272.894 (277.268) 314.387 (315.086) 276.967 (281.634) 319.079 (320.048) 282.985 (288.420) 326.012 (327.759) E1t (Msi) --- 18.422 (18.529) --- 18.104 (18.209) --- 17.710 (17.812) --- 17.636 (17.745) --- 0.350 --- 0.309 --- 0.309 --- 0.323 ν 12tu F2tu (ksi) 6.389 7.683 6.207 7.086 5.488 6.415 3.291 3.757 E2t (Msi) --- 1.313 --- 1.219 --- 1.083 --- 0.920 F1cu (ksi) 174.601 (175.305) 202.546 (202.546) 184.914 (185.786) 209.999 (210.272) 179.882 (180.730) 204.285 (204.549) 156.723 (154.388) 177.255 (174.041) E1c (Msi) --- 16.618 (16.512) --- 16.347 (16.284) --- 17.192 (17.188) --- 16.981 (16.916) F2cu (ksi) 36.594 40.964 26.149 28.814 19.443 21.425 15.324 16.886 E2c (Msi) --- 2.043 --- 1.471 --- 1.231 --- 1.153 21.546 23.136 21.106 22.443 17.501 18.610 12.988 13.811 F12su (ksi) G12s (Msi) --- 0.757 --- 0.613 --- 0.509 --- 0.453 (ksi) --- --- 11.142 12.489 --- --- --- --- F13su** ** Apparent interlaminar shear strength 31 3.1.2. Individual Test Summaries 32 3.1.2.1. Tension, 1-axis Tension, 1-axis Material: Toray - TCA T700G-12K-31E/#2510 Unidirectional Carbon Gr/Ep Resin content: 32 - 38 wt% Comp. density: 1.51 - 1.57 g/cc Fiber volume: 53 - 60 % Void content: 0 - 3.4 % Ply thickness: 0.0059 - 0.0072 in Ply range: 8 plies Test method: D3039-95 Normalized by: 0.0060 in. ply thickness TCA T700G-12K-31E/#2510 Unidirectional Carbon [0] 8 Modulus calculation: linear fit from 1000 - 3000µε CTD RTD ETD Test Temperature [°F] -65 75 180 180 Moisture Conditioning dry dry dry equilibrium as fabricated as fabricated as fabricated 145 F, 85% Equilibrium at T, RH ETW Source code Normalized Measured Normalized Measured Normalized Measured Normalized Measured Mean 243.955 240.912 315.086 314.387 320.048 319.079 327.759 326.012 Minimum 212.029 199.309 252.895 251.950 287.499 286.782 276.031 258.779 Maximum 276.014 274.782 350.861 347.387 352.099 352.982 355.054 354.906 7.626 8.568 7.634 7.558 5.504 5.791 6.838 8.228 C.V.(%) tu F1 B-value 216.021 210.579 277.268 272.894 281.634 276.967 288.420 282.985 (ksi) A-value 196.621 189.513 252.493 245.713 256.470 249.380 262.649 254.798 E1 t No. Specimens 30 18 18 No. Prepreg Lots 3 3 3 18 3 Mean 18.529 18.422 18.209 18.104 17.812 17.710 17.745 17.636 Minimum 18.002 18.133 17.786 17.651 17.415 17.253 17.065 17.130 Maximum 18.900 18.775 18.804 18.572 18.330 18.223 18.106 18.119 C.V.(%) 1.265 1.021 1.542 1.639 1.587 1.894 1.865 1.907 (Msi) No. Specimens 16 12 12 No. Prepreg Lots 3 3 3 Mean ν 12 t 0.350 0.309 12 3 0.309 0.323 No. Specimens 16 12 12 12 No. Prepreg Lots 3 3 3 3 33 3.1.2.2. Tension, 2-axis Tension, 2-axis Material: Toray - TCA T700G-12K-31E/#2510 Unidirectional Carbon Gr/Ep Resin content: 32 - 38 wt% Comp. density: 1.48 - 1.52 g/cc Fiber volume: 50 - 55 % Void content: 2.0 - 4.0 % Ply thickness: 0.0058 - 0.0062 in Ply range: 18 plies Test method: D3039-95 Normalized by: N/A TCA T700G-12K-31E/#2510 Unidirectional Carbon [0] 18 Modulus calculation: linear fit from 1000 - 3000µε CTD RTD ETD Test Temperature [°F] -65 75 180 180 Moisture Conditioning dry dry dry equilibrium as fabricated as fabricated as fabricated 145 F, 85% Equilibrium at T, RH Source code Normalized Measured Normalized Measured Normalized ETW Measured Normalized Measured Mean 7.683 7.086 6.415 3.757 Minimum 5.772 5.546 4.814 2.831 Maximum 9.190 8.656 7.370 4.683 C.V.(%) 15.137 8.394 8.880 8.492 F 2tu B-value 6.389 6.207 5.488 3.291 (ksi) A-value 5.689 5.541 4.900 2.938 No. Specimens No. Prepreg Lots E2 t (Msi) 6 1 146 7 18 3 146 3 Mean 1.313 1.219 1.083 0.920 Minimum 1.260 1.164 1.052 0.880 Maximum 1.350 1.254 1.109 0.946 C.V.(%) 3.134 2.388 1.917 2.425 No. Specimens No. Prepreg Lots 4 1 12 3 12 3 34 12 3 3.1.2.3. Compression, 1-axis Compression, 1-axis Material: Toray - TCA T700G-12K-31E/#2510 Unidirectional Carbon Gr/Ep Resin content: 32 - 38 wt% Comp. density: 1.46 - 1.54 g/cc Fiber volume: 49 - 57 % Void content: 0.5 - 5.5 % Ply thickness: 0.0057 - 0.0061 Ply range: 8 plies Test method: SRM 1-94 Normalized by: 0.0060 in. ply thickness TCA T700G-12K-31E/#2510 Unidirectional Carbon [0] 8 Modulus calculation: linear fit from 1000 - 3000µε CTD RTD ETD Test Temperature [°F] -65 75 180 180 Moisture Conditioning dry dry dry equilibrium as fabricated as fabricated as fabricated 145 F, 85% Equilibrium at T, RH ETW Source code Normalized Measured Normalized Measured Normalized Measured Normalized Measured Mean 202.546 202.546 210.272 209.999 204.549 204.285 174.041 177.255 Minimum 189.803 189.803 190.936 189.006 174.311 174.420 134.781 135.486 Maximum 213.689 213.689 234.916 236.592 222.711 224.300 192.097 197.022 C.V.(%) 4.842 4.842 5.906 6.151 6.066 6.317 8.145 8.273 F1 B-value 175.305 174.601 185.786 184.914 180.730 179.882 154.388 156.723 (ksi) A-value 160.113 159.017 169.607 168.338 164.991 163.757 140.888 142.618 cu E1c No. Specimens 6 18 18 No. Prepreg Lots 1 3 3 25 3 Mean 16.512 16.618 16.284 16.347 17.188 17.192 16.916 16.981 Minimum 16.450 16.415 16.232 16.262 16.411 16.421 15.952 16.018 Maximum 16.575 16.820 16.399 16.490 19.543 19.761 18.411 18.419 C.V.(%) 0.536 1.722 0.372 0.638 6.840 7.443 5.391 4.924 (Msi) No. Specimens 2 6 6 6 No. Prepreg Lots 1 3 3 3 35 3.1.2.4. Compression, 2-axis Compression, 2-axis Material: Toray - TCA T700G-12K-31E/#2510 Unidirectional Carbon Gr/Ep Resin content: 32 - 38 wt% Comp. density: 1.52 - 1.56 g/cc Fiber volume: 52 - 58 % Void content: 0 - 2.5 % Ply thickness: 0.0059 - 0.0062 in Ply range: 8 plies Test method: SRM 1-94 Normalized by: N/A TCA T700G-12K-31E/#2510 Unidirectional Carbon [0] 8 Modulus calculation: linear fit from 1000 - 3000µε CTD RTD ETD Test Temperature [°F] -65 75 180 180 Moisture Conditioning dry dry dry equilibrium as fabricated as fabricated as fabricated 145 F, 85% Equilibrium at T, RH ETW Source code Normalized Measured Normalized Measured Normalized Measured Normalized Measured Mean 40.964 28.814 21.425 16.886 Minimum 35.123 26.641 19.042 15.233 Maximum 43.986 31.121 23.472 18.490 C.V.(%) 8.777 4.732 5.046 5.055 F2 B-value 36.594 26.149 19.443 15.324 (ksi) A-value 34.147 24.380 18.128 14.287 cu E2c No. Specimens 6 18 18 No. Prepreg Lots 1 3 3 18 3 Mean 2.043 1.471 1.231 1.153 Minimum 1.745 1.432 1.204 1.083 Maximum 2.341 1.594 1.254 1.213 C.V.(%) 20.623 4.289 1.833 4.239 (Msi) No. Specimens 2 6 6 6 No. Prepreg Lots 1 3 3 3 36 3.1.2.5. Shear, 12 axis Shear, 12-axis Material: Toray - TCA T700G-12K-31E/#2510 Unidirectional Carbon Gr/Ep Resin content: 32 - 38 wt% Comp. density: 1.51 - 1.54 g/cc Fiber volume: 54 - 59 % Void content: 1.8 - 3.9 % Ply thickness: 0.0058 - 0.0060 in Ply range: 24 plies Test method: D5379-93 Normalized by: N/A TCA T700G-12K-31E/#2510 Unidirectional Carbon [0/90]6s Modulus calculation: linear fit from 1000 - 6000µε CTD RTD ETD Test Temperature [°F] -65 75 180 180 Moisture Conditioning dry dry dry equilibrium as fabricated as fabricated as fabricated 145 F, 85% Equilibrium at T, RH ETW Source code Normalized F12 su (ksi) G12s Measured Normalized Measured Normalized Measured Normalized Measured Mean 23.136 22.443 18.610 13.811 Minimum 22.758 21.020 17.752 12.767 Maximum 23.423 23.379 19.400 14.683 C.V.(%) 1.151 2.819 2.938 4.313 B-value 21.546 21.106 17.501 12.988 A-value 20.655 20.218 16.765 12.442 No. Specimens 6 18 18 No. Prepreg Lots 1 3 3 18 3 Mean 0.757 0.613 0.509 0.453 Minimum 0.743 0.526 0.486 0.426 Maximum 0.775 0.665 0.543 0.505 C.V.(%) 1.812 5.774 3.298 4.374 (Msi) No. Specimens 4 12 12 12 No. Prepreg Lots 1 3 3 3 37 3.1.2.6. Shear, 13 axis Shear, 13-axis Material: Toray - TCA T700G-12K-31E/#2510 Unidirectional Carbon Gr/Ep Resin content: 32 - 38 wt% Comp. density: 1.52 - 1.55 g/cc Fiber volume: 54 - 58 % Void content: 1.7 - 2.8 % Ply thickness: 0.0058 - 0.0063 in Ply range: 18 plies Test method: D2344-89 Normalized by: N/A TCA T700G-12K-31E/#2510 Unidirectional Carbon [0] 18 Modulus calculation: linear fit from 1000 - 6000µε CTD RTD ETD Test Temperature [°F] -65 75 180 180 Moisture Conditioning dry dry dry equilibrium as fabricated as fabricated as fabricated 145 F, 85% Equilibrium at T, RH ETW Source code Normalized F13 su (ksi) Measured Normalized Measured Mean 12.489 Minimum 10.226 Maximum 15.029 C.V.(%) 7.368 B-value 11.142 A-value 10.103 No. Specimens No. Prepreg Lots Normalized Measured Normalized Measured 170 7 NOTES: These values represent the apparent interlaminar shear properties and are to be used for quality control purposes only. Do not use these values for interlaminar shear strength design values. 38 3.1.3. Individual Test Charts 39 3.1.3.1. Tension, 1-axis 0° Tension -- Normalized Strength TCA T700G-12K-31E/#2510 Unidirectional Carbon Tape 400 350 Strength (ksi) 300 250 200 150 100 Conditioning X Dry O Wet 50 0 -100 -50 0 50 100 150 200 Temperature (°F) NOTE: The symbols represent the ‘pooled’ average of all tests, and the bars represent the upper and lower limit of the data. The 180° dry and wet data has been staggered for clarity 40 3.1.3.2. Tension, 2-axis 90° Tension -- Measured Strength TCA T700G-12K-31E/#2510 Unidirectional Carbon Tape 10 9 8 Strength (ksi) 7 6 5 4 3 Conditioning 2 X Dry O Wet 1 0 -100 -50 0 50 100 150 200 Temperature (°F) NOTE: The symbols represent the ‘pooled’ average of all tests, and the bars represent the upper and lower limit of the data. The 180° dry and wet data has been staggered for clarity. 41 3.1.3.3. Compression, 1-axis 0° Compression -- Normalized Strength TCA T700G-12K-31E/#2510 Unidirectional Carbon Tape 250 Strength (ksi) 200 150 100 Conditioning 50 0 -100 X Dry O Wet -50 0 50 100 150 200 Temperature (°F) NOTE: The symbols represent the ‘pooled’ average of all tests, and the bars represent the upper and lower limit of the data. The 180° dry and wet data has been staggered for clarity. 42 3.1.3.4. Compression, 2-axis 90° Compression -- Measured Strength TCA T700G-12K-31E/#2510 Unidirectional Carbon Tape 50 45 40 Strength (ksi) 35 30 25 20 15 Conditioning 10 X Dry O Wet 5 0 -100 -50 0 50 100 150 200 Temperature (°F) NOTE: The symbols represent the ‘pooled’ average of all tests, and the bars represent the upper and lower limit of the data. The 180° dry and wet data has been staggered for clarity. 43 3.1.3.5. Shear, 12 axis In-Plane Shear -- Measured Strength TCA T700G-12K-31E/#2510 Unidirectional Carbon Tape 30 Strength (ksi) 25 20 15 10 Conditioning 5 0 -100 X Dry O Wet -50 0 50 100 150 200 Temperature (°F) NOTE: The symbols represent the ‘pooled’ average of all tests, and the bars represent the upper and lower limit of the data. The 180° dry and wet data has been staggered for clarity 44 3.1.3.6. Shear, 13 axis Apparent Interlaminar Shear -- Measured Strength TCA T700G-12K-31E/#2510 Unidirectional Carbon Tape 20 18 Strength (ksi) 16 14 12 10 8 6 Conditioning 4 X Dry 2 0 -100 -50 0 50 100 150 200 Temperature (°F) NOTE: The symbols represent the ‘pooled’ average of all tests, and the bars represent the upper and lower limit of the data. The 180° dry and wet data has been staggered for clarity. 45 3.2. Raw Data Specimen Naming Convention Test coupons were identified using a ten-digit specimen code, with the significance of each digit delineated below. A representative sample ID is shown for reference purposes. A1 – 910-041 – 1-3 0° Tension 1st Character: Independent Cure Cycle ‘A’ designates a cure cycle that was independently cured from ‘B’ cure cycle 2nd Character: Panel Number Numeric order of the panel fabricated for each cure cycle 3rd ~ 8th Character: Master Roll Number Prepreg Master Roll number used to fabricate the panel 9th ~ 10th Character: Sample Number The samples cut from each panel, increasing numerically. Panel Type ID Panels/specimens were also identified with the test type 46 3.2.1. Raw Data Spreadsheets and Scatter Charts 47 0° Tension -- (RTD) Strength & Modulus normalizing t ply [in] 0.0060 TCA T700G-12K-31E/#2510 Unidirectional Carbon Tape Specimen Number A1-910-041-1-3 A2-910-041-1-3 A1-910-041-1-8 B1-910-041-1-3 B2-910-041-1-3 B1-910-041-2-2 A1-910-042-1-1 A2-910-042-1-1 A1-910-042-1-6 B1-910-042-1-1 B2-910-042-1-1 B1-910-042-1-6 A1-910-043-1-1 A2-910-043-1-1 A1-910-043-1-6 B1-910-043-1-1 B2-910-043-1-1 B1-910-043-1-6 Cure Cycle A A A B B B A A A B B B A A A B B B Prepreg Lot # 1 1 1 1 1 1 2 2 2 2 2 2 3 3 3 3 3 3 ASAP Batch # 1 1 1 2 2 2 3 3 3 4 4 4 5 5 5 6 6 6 Strength [ksi] 320.938 335.891 321.176 320.317 303.504 328.201 293.401 347.387 298.001 251.950 300.751 332.368 275.407 320.986 320.083 318.659 330.703 339.244 Modulus [Msi] 18.572 18.439 Poisson's Ratio 0.330 0.300 18.304 18.025 0.305 0.305 18.165 18.307 0.315 0.310 17.869 18.046 0.305 0.305 17.889 17.651 0.335 0.300 18.312 17.664 0.305 0.290 Average 314.387 18.104 0.309 Standard Dev. Coeff. of Var. [%] Min. Max. Number of Spec. 23.762 7.558 251.950 347.387 18 0.297 1.639 17.651 18.572 12 0.013 4.093 0.290 0.335 12 48 Avg. Specimen Thickn. [in] 0.049 0.048 0.048 0.048 0.048 0.048 0.048 0.048 0.047 0.048 0.048 0.048 0.048 0.049 0.047 0.048 0.048 0.048 # Plies in Laminate 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 Avg. t ply [in] 0.00608 0.00598 0.00598 0.00594 0.00601 0.00602 0.00602 0.00606 0.00592 0.00602 0.00603 0.00599 0.00605 0.00614 0.00591 0.00605 0.00604 0.00601 Averagenorm 0.00601 Standard Dev.norm Coeff. of Var. [%]norm Min. Max. Number of Spec. 0.0059 0.0061 Strengthnorm [ksi] 324.950 334.491 320.038 317.314 304.136 329.090 294.501 350.861 293.780 252.895 302.004 332.022 277.817 328.342 315.082 321.513 332.977 339.739 Modulusnorm [Msi] 18.804 18.362 315.086 18.209 24.054 7.634 252.895 350.861 18 0.281 1.542 17.786 18.804 12 18.133 18.062 18.233 18.490 17.936 18.121 18.045 18.055 18.476 17.786 Pooled Average = 315.086 [ksi] Pooled Standard Deviation = 24.054 [ksi] Pooled Coeff. of Variation = 7.634 [%] 0° Tension -- (RTD) Normalized Strength TCA T700G-12K-31E/#2510 Unidirectional Carbon Tape 6 ASAP Batch # 3 Prepreg Lot # 4 2 3 2 Prepeg Lot # ASAP Batch # 5 1 1 0 0 100 200 300 400 0 600 500 0° Tensile Strength [ksi] Pooled Average = 18.209 [Msi] Pooled Standard Deviation = 0.281 [Msi] Pooled Coeff. of Variation = 1.542 [%] 0° Tension -- (RTD) Normalized Modulus TCA T700G-12K-31E/#2510 Unidirectional Carbon Tape 6 ASAP Batch # 3 Prepreg Lot # 4 2 3 2 1 1 0 0 0.0 5.0 10.0 15.0 20.0 25.0 0° Tensile Modulus [Msi] 49 30.0 35.0 40.0 Prepreg Lot # ASAP Batch # 5 0° Tension -- (CTD) Strength & Modulus normalizing tply [in] 0.0060 TCA T700G-12K-31E/#2510 Unidirectional Carbon Tape Specimen Number A1-910-041-1-1 A2-910-041-1-1 A1-910-041-1-2 A1-910-041-1-10 A1-910-041-1-11 A1-910-041-1-12 A2-910-041-1-10 A2-910-041-1-11 A2-910-041-1-12 B1-910-041-1-1 B2-910-041-1-1 B1-910-041-1-2 B1-910-041-2-3 B1-910-041-2-4 B1-910-041-2-5 B2-910-041-2-3 B2-910-041-2-4 B2-910-041-2-5 A1-910-042-2-3 A1-910-042-2-2 A2-910-042-2-1 B1-910-042-2-4 B2-910-042-2-1 B2-910-042-2-3 A2-910-043-1-7 A2-910-043-1-8 A2-910-043-1-9 B1-910-043-2-1 B1-910-043-2-2 B2-910-043-2-1 Cure Cycle A A A A A A A A A B B B B B B B B B A A A B B B A A A B B B Prepreg Lot # 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 3 3 3 3 3 3 ASAP Batch # 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 3 3 3 4 4 4 5 5 5 6 6 6 Strength [ksi] 261.807 241.216 232.898 245.723 226.813 214.697 229.803 199.309 244.840 230.072 243.892 235.368 221.947 254.174 274.782 242.153 228.176 265.373 270.271 271.333 218.048 268.148 265.452 218.048 231.648 217.989 266.167 210.451 246.373 250.386 Modulus [Msi] 18.550 18.280 Poisson's Ratio 0.330 0.310 18.230 18.410 0.310 0.320 18.317 18.377 18.166 18.582 18.775 18.331 18.133 18.382 18.391 18.713 18.469 18.638 0.338 0.380 0.396 0.395 0.388 0.334 0.358 0.365 0.343 0.396 0.330 0.310 Average 240.912 18.422 0.350 Standard Dev. Coeff. of Var. [%] Min. Max. Number of Spec. 20.641 8.568 199.309 274.782 30 0.188 1.021 18.133 18.775 16 0.032 9.279 0.310 0.396 16 50 Avg. Specimen Thickn. [in] 0.047 0.048 0.048 0.050 0.051 0.051 0.048 0.058 0.047 0.047 0.048 0.048 0.048 0.048 0.048 0.048 0.048 0.048 0.049 0.049 0.049 0.048 0.048 0.048 0.049 0.049 0.049 0.048 0.048 0.048 # Plies in Laminate 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 Average norm Standard Dev. norm Coeff. of Var. [%]norm Min. Max. Number of Spec. Avg. tply [in] 0.00593 0.00596 0.00601 0.00625 0.00632 0.00634 0.00600 0.00719 0.00591 0.00593 0.00600 0.00594 0.00600 0.00598 0.00594 0.00602 0.00603 0.00604 0.00613 0.00609 0.00610 0.00599 0.00604 0.00603 0.00613 0.00611 0.00606 0.00605 0.00603 0.00600 Strength norm [ksi] 258.534 239.709 233.383 255.859 238.720 226.863 229.707 238.963 241.167 227.197 243.892 232.917 221.947 253.485 272.206 243.010 229.364 267.142 276.014 275.177 221.545 267.869 267.222 219.184 236.523 221.985 268.995 212.029 247.656 250.386 Modulusnorm [Msi] 18.318 18.166 0.00608 243.955 18.529 18.604 7.626 212.029 276.014 30 0.234 1.265 18.002 18.900 16 0.0059 0.0072 18.002 18.410 18.706 18.637 18.457 18.563 18.900 18.426 18.515 18.719 18.586 18.853 18.565 18.638 Pooled Average = 243.955 [ksi] Pooled Standard Deviation = 18.604 [ksi] Pooled Coeff. of Variation = 7.626 [%] 0° Tension -- (CTD) Normalized Strength TCA T700G-12K-31E/#2510 Unidirectional Carbon Tape 6 ASAP Batch # 3 Prepreg Lot # 4 2 3 2 Prepeg Lot # ASAP Batch # 5 1 1 0 0 0 100 200 300 400 500 600 0° Tensile Strength [ksi] Pooled Average = 18.529 [Msi] Pooled Standard Deviation = 0.234 [Msi] Pooled Coeff. of Variation = 1.265 [%] 0° Tension -- (CTD) Normalized Modulus TCA T700G-12K-31E/#2510 Unidirectional Carbon Tape 6 ASAP Batch # 3 Prepreg Lot # 4 2 3 2 1 1 0 0 0.0 5.0 10.0 15.0 20.0 25.0 0° Tensile Modulus [Msi] 51 30.0 35.0 40.0 Prepreg Lot # ASAP Batch # 5 0° Tension -- (ETW) Strength & Modulus normalizing tply [in] 0.0060 TCA T700G-12K-31E/#2510 Unidirectional Carbon Tape Specimen Number A1-910-041-1-5 A2-910-041-1-5 A1-910-041-1-6 B1-910-041-1-5 B2-910-041-1-5 B1-910-041-1-6 A1-910-042-1-3 A2-910-042-1-3 A1-910-042-1-4 B1-910-042-1-3 B2-910-042-1-3 B1-910-042-1-4 A1-910-043-1-3 A2-910-043-1-3 A1-910-043-1-4 B1-910-043-1-3 B2-910-043-1-3 B1-910-043-1-4 Cure Cycle A A A B B B A A A B B B A A A B B B Prepreg Lot # 1 1 1 1 1 1 2 2 2 2 2 2 3 3 3 3 3 3 ASAP Batch # 1 1 1 2 2 2 3 3 3 4 4 4 5 5 5 6 6 6 Strength [ksi] 276.821 328.770 258.779 317.673 315.286 333.209 343.381 344.898 319.021 354.906 346.624 353.010 330.748 302.319 354.243 322.992 311.882 353.655 Modulus [Msi] 17.169 18.119 Poisson's Ratio 0.340 0.340 17.687 17.883 0.320 0.275 17.448 17.130 0.304 0.335 17.693 17.313 0.331 0.321 18.050 17.573 0.346 0.353 17.544 18.017 0.312 0.298 Average 326.012 17.636 0.323 Averagenorm Standard Dev. Coeff. of Var. [%] Min. Max. Number of Spec. 26.826 8.228 258.779 354.906 18 0.336 1.907 17.130 18.119 12 0.023 7.015 0.275 0.353 12 Standard Dev. norm 52 Avg. Specimen Thickn. [in] 0.051 0.047 0.051 0.048 0.048 0.048 0.048 0.048 0.048 0.048 0.048 0.048 0.048 0.049 0.048 0.048 0.048 0.048 # Plies in Laminate 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 Coeff. of Var. [%] norm Min. Max. Number of Spec. Avg. t ply [in] 0.00633 0.00592 0.00640 0.00597 0.00602 0.00594 0.00597 0.00598 0.00595 0.00600 0.00604 0.00602 0.00601 0.00616 0.00598 0.00605 0.00601 0.00598 Strengthnorm [ksi] 291.931 324.318 276.031 316.019 316.139 329.877 341.736 343.605 316.230 355.054 349.151 354.334 331.437 310.192 352.989 325.684 312.531 352.403 Modulusnorm [Msi] 18.106 17.874 0.00604 327.759 17.745 22.412 6.838 276.031 355.054 18 0.331 1.865 17.065 18.106 12 0.0059 0.0064 17.595 17.932 17.365 17.065 17.701 17.439 18.088 18.031 17.690 18.055 Pooled Average = 327.759 [ksi] Pooled Standard Deviation = 22.412 [ksi] Pooled Coeff. of Variation = 6.838 [%] 0° Tension -- (ETW) Normalized Strength TCA T700G-12K-31E/#2510 Unidirectional Carbon Tape 6 ASAP Batch # 3 Prepreg Lot # 4 2 3 2 Prepeg Lot # ASAP Batch # 5 1 1 0 0 0 100 200 300 400 500 600 0° Tensile Strength [ksi] Pooled Average = 17.745 [Msi] Pooled Standard Deviation = 0.331 [Msi] Pooled Coeff. of Variation = 1.865 [%] 0° Tension -- (ETW) Normalized Modulus TCA T700G-12K-31E/#2510 Unidirectional Carbon Tape 6 ASAP Batch # 3 Prepreg Lot # 4 2 3 2 1 1 0 0 0.0 5.0 10.0 15.0 20.0 25.0 0° Tensile Modulus [Msi] 53 30.0 35.0 40.0 Prepreg Lot # ASAP Batch # 5 0° Tension -- (ETD) Strength & Modulus normalizing tply [in] 0.0060 TCA T700G-12K-31E/#2510 Unidirectional Carbon Tape Specimen Number A1-910-041-1-4 A2-910-041-1-4 A2-910-041-1-9 B1-910-041-1-4 B2-910-041-1-4 B2-910-041-2-2 A1-910-042-1-2 A2-910-042-1-2 A2-910-042-1-6 B1-910-042-1-2 B2-910-042-1-2 B2-910-042-1-6 A1-910-043-1-2 A2-910-043-1-2 A2-910-043-1-6 B1-910-043-1-2 B2-910-043-1-2 B2-910-043-1-6 Cure Cycle A A A B B B A A A B B B A A A B B B Prepreg Lot # 1 1 1 1 1 1 2 2 2 2 2 2 3 3 3 3 3 3 ASAP Batch # 1 1 1 2 2 2 3 3 3 4 4 4 5 5 5 6 6 6 Strength [ksi] 307.781 328.131 289.866 307.698 331.673 322.023 286.782 330.190 343.825 352.982 305.839 309.174 344.723 307.413 318.972 317.114 304.698 334.545 Modulus [Msi] 17.315 17.927 Poisson's Ratio 0.310 0.305 17.588 17.973 0.295 0.315 18.016 18.223 0.325 0.310 18.153 17.379 0.330 0.305 17.591 17.463 0.315 0.290 17.253 17.644 0.325 0.285 Average 319.079 17.710 0.309 Standard Dev. Coeff. of Var. [%] Min. Max. Number of Spec. 18.479 5.791 286.782 352.982 18 0.336 1.894 17.253 18.223 12 0.014 4.566 0.285 0.330 12 54 Avg. Specimen Thickn. [in] 0.049 0.048 0.048 0.048 0.048 0.048 0.048 0.048 0.047 0.048 0.048 0.048 0.048 0.049 0.049 0.048 0.048 0.048 # Plies in Laminate 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 Avg. t ply [in] 0.00618 0.00595 0.00599 0.00595 0.00601 0.00600 0.00602 0.00604 0.00591 0.00599 0.00603 0.00598 0.00603 0.00615 0.00610 0.00606 0.00604 0.00595 Strengthnorm [ksi] 316.886 325.260 289.383 305.326 332.019 322.023 287.499 332.116 338.811 352.099 307.560 308.208 346.375 314.906 324.288 320.086 306.475 331.548 Modulusnorm [Msi] 17.827 17.770 Averagenorm Standard Dev. norm 0.00602 320.048 17.812 17.617 5.504 287.499 352.099 18 0.283 1.587 17.415 18.330 12 Coeff. of Var. [%] norm Min. Max. Number of Spec. 0.0059 0.0062 17.453 17.992 18.061 18.330 18.107 17.477 17.675 17.889 17.415 17.747 Pooled Average = 320.048 [ksi] Pooled Standard Deviation = 17.617 [ksi] Pooled Coeff. of Variation = 5.504 [%] 0° Tension -- (ETD) Normalized Strength TCA T700G-12K-31E/#2510 Unidirectional Carbon Tape 6 ASAP Batch # 3 Prepreg Lot # 4 2 3 2 Prepeg Lot # ASAP Batch # 5 1 1 0 0 100 200 300 400 0 600 500 0° Tensile Strength [ksi] Pooled Average = 17.812 [Msi] Pooled Standard Deviation = 0.283 [Msi] Pooled Coeff. of Variation = 1.587 [%] 0° Tension -- (ETD) Normalized Modulus TCA T700G-12K-31E/#2510 Unidirectional Carbon Tape 6 ASAP Batch # 3 Prepreg Lot # 4 2 3 2 1 1 0 0 0.0 5.0 10.0 15.0 20.0 25.0 0° Tensile Modulus [Msi] 55 30.0 35.0 40.0 Prepreg Lot # ASAP Batch # 5 90° Tension -- (RTD) Strength & Modulus TCA T700G-12K-31E/#2510 Unidirectional Carbon Specimen Number A1-910-041-1-3 A2-910-041-1-3 A1-910-041-1-8 B1-910-041-1-3 B2-910-041-1-3 B1-910-041-1-8 A1-910-042-1-1 A2-910-042-1-1 A1-910-042-1-8 B1-910-042-1-1 B2-910-042-1-1 B1-910-042-1-8 A1-910-043-1-1 A2-910-043-1-1 A1-910-043-1-6 B1-910-043-1-1 B2-910-043-1-1 B1-910-043-1-6 A-3-1 A-3-3 A-3-5 A-3-7 A-5-1 A-5-3 A-5-5 A-5-7 A-3-2 A-3-4 A-3-6 A-3-8 A-5-2 A-5-4 A-5-6 A-5-8 Cure Cycle A A A B B B A A A B B B A A A B B B A A A A A A A A A A A A A A A A Prepreg Lot # 1 1 1 1 1 1 2 2 2 2 2 2 3 3 3 3 3 3 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 ASAP Batch # 1 1 1 2 2 2 3 3 3 4 4 4 5 5 5 6 6 6 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 Strength [ksi] 8.082 6.418 7.120 6.978 7.229 7.306 8.448 7.493 6.940 8.409 8.656 5.887 6.655 7.202 6.332 8.180 7.464 6.765 7.514 6.490 7.508 7.591 6.941 6.999 7.257 7.406 7.948 6.532 6.778 8.404 7.157 6.705 6.755 7.821 NOTE: This table is continued in next four pages. 56 Modulus [Msi] 1.215 1.184 1.183 1.164 1.205 1.226 1.239 1.252 1.233 1.241 1.234 1.254 Avg. Specimen Thickn. [in] 0.107 0.108 0.108 0.107 0.109 0.107 0.106 0.106 0.108 0.105 0.105 0.109 0.105 0.105 0.108 0.106 0.106 0.108 0.107 0.110 0.109 0.108 0.108 0.108 0.108 0.108 0.108 0.110 0.109 0.107 0.108 0.108 0.108 0.107 # Plies in Laminate 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 Avg. tply [in] 0.00595 0.00599 0.00599 0.00596 0.00603 0.00595 0.00587 0.00591 0.00602 0.00583 0.00582 0.00603 0.00583 0.00586 0.00602 0.00587 0.00590 0.00599 0.00595 0.00611 0.00608 0.00598 0.00599 0.00602 0.00601 0.00602 0.00601 0.00609 0.00604 0.00592 0.00603 0.00602 0.00603 0.00595 90° Tension -- (RTD) Strength & Modulus TCA T700G-12K-31E/#2510 Unidirectional Carbon Specimen Number B-4-1 B-4-3 B-4-5 B-4-7 B-6-1 B-6-3 B-6-5 B-6-7 B-4-2 B-4-4 B-4-6 B-4-8 B-6-2 B-6-4 B-6-6 B-6-8 A-15-1 A-15-3 A-15-5 A-15-7 A-17-1 A-17-3 A-17-5 A-17-7 A-15-2 A-15-4 A-15-6 A-15-8 A-17-2 A-17-4 A-17-6 A-17-8 Cure Cycle B B B B B B B B B B B B B B B B A A A A A A A A A A A A A A A A Prepreg Lot # 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 ASAP Batch # 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 Strength [ksi] 7.432 7.176 7.152 7.224 7.844 6.908 6.974 6.444 6.964 7.398 7.424 8.509 7.351 6.575 7.073 7.158 7.336 6.063 7.031 6.206 6.911 7.374 6.197 6.854 6.651 6.552 7.550 8.055 6.667 6.592 6.921 7.612 57 Modulus [Msi] Avg. Specimen Thickn. [in] 0.108 0.109 0.109 0.109 0.108 0.109 0.109 0.108 0.109 0.109 0.109 0.108 0.108 0.109 0.109 0.107 0.107 0.109 0.108 0.108 0.108 0.108 0.109 0.108 0.108 0.108 0.107 0.106 0.108 0.109 0.108 0.107 # Plies in Laminate 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 Avg. tply [in] 0.00602 0.00607 0.00607 0.00605 0.00597 0.00603 0.00604 0.00601 0.00607 0.00607 0.00606 0.00598 0.00601 0.00604 0.00604 0.00593 0.00597 0.00603 0.00597 0.00599 0.00598 0.00602 0.00603 0.00601 0.00601 0.00601 0.00597 0.00589 0.00601 0.00603 0.00602 0.00593 90° Tension -- (RTD) Strength & Modulus TCA T700G-12K-31E/#2510 Unidirectional Carbon Specimen Number B-16-1 B-16-3 B-16-5 B-16-7 B-18-1 B-18-3 B-18-5 B-18-7 B-16-2 B-16-4 B-16-6 B-16-8 B-18-2 B-18-4 B-18-6 B-18-8 A-27-1 A-27-3 A-27-5 A-24-7 A-29-1 A-29-3 A-29-5 A-29-7 A-27-2 A-27-4 A-27-6 A-27-8 A-29-2 A-29-4 A-29-6 A-29-8 Cure Cycle B B B B B B B B B B B B B B B B A A A A A A A A A A A A A A A A Prepreg Lot # 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 ASAP Batch # 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 Strength [ksi] 7.442 6.843 7.141 7.348 6.619 6.307 6.877 6.582 6.827 7.313 6.641 7.551 6.968 7.093 6.915 7.171 7.578 6.951 6.842 6.679 7.728 7.388 7.257 6.720 7.690 6.854 6.907 7.886 7.513 6.572 7.074 8.018 58 Modulus [Msi] Avg. Specimen Thickn. [in] 0.108 0.108 0.108 0.108 0.107 0.109 0.108 0.109 0.108 0.108 0.108 0.107 0.108 0.108 0.108 0.107 0.110 0.111 0.112 0.111 0.110 0.111 0.112 0.111 0.111 0.112 0.112 0.109 0.111 0.111 0.111 0.110 # Plies in Laminate 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 Avg. tply [in] 0.00598 0.00602 0.00602 0.00600 0.00596 0.00603 0.00598 0.00604 0.00600 0.00602 0.00601 0.00594 0.00599 0.00602 0.00602 0.00597 0.00613 0.00619 0.00621 0.00617 0.00613 0.00619 0.00620 0.00617 0.00618 0.00621 0.00620 0.00604 0.00616 0.00619 0.00618 0.00609 90° Tension -- (RTD) Strength & Modulus TCA T700G-12K-31E/#2510 Unidirectional Carbon Specimen Number B-28-1 B-28-3 B-28-5 B-28-7 B-30-1 B-30-3 B-30-5 B-30-7 B-28-2 B-28-4 B-28-6 B-28-8 B-30-2 B-30-4 B-30-6 B-30-8 A-39-1 A-39-3 A-39-5 A-39-7 A-41-1 A-41-3 A-41-5 A-41-7 A-39-2 A-39-4 A-39-6 A-39-8 A-41-2 A-41-4 A-41-6 A-41-8 Cure Cycle B B B B B B B B B B B B B B B B A A A A A A A A A A A A A A A A Prepreg Lot # 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 ASAP Batch # 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 Strength [ksi] 7.144 6.713 7.263 7.113 7.436 6.907 7.608 7.419 7.652 6.670 7.313 7.966 6.669 7.673 6.546 8.211 7.316 6.762 6.310 5.552 7.960 6.417 6.500 7.574 6.155 5.744 5.846 6.519 7.446 6.998 6.741 7.313 59 Modulus [Msi] Avg. Specimen Thickn. [in] 0.110 0.111 0.111 0.111 0.111 0.112 0.111 0.111 0.111 0.111 0.112 0.109 0.111 0.111 0.111 0.110 0.106 0.108 0.108 0.108 0.107 0.109 0.109 0.108 0.107 0.108 0.108 0.105 0.108 0.109 0.109 0.105 # Plies in Laminate 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 Avg. tply [in] 0.00614 0.00618 0.00619 0.00617 0.00615 0.00620 0.00618 0.00616 0.00615 0.00619 0.00620 0.00608 0.00618 0.00619 0.00618 0.00610 0.00592 0.00602 0.00602 0.00601 0.00594 0.00606 0.00604 0.00602 0.00597 0.00603 0.00601 0.00584 0.00602 0.00606 0.00603 0.00585 90° Tension -- (RTD) Strength & Modulus TCA T700G-12K-31E/#2510 Unidirectional Carbon Specimen Number B-40-1 B-40-3 B-40-5 B-40-7 B-42-1 B-42-3 B-42-5 B-42-7 B-40-2 B-40-4 B-40-6 B-40-8 B-42-2 B-42-4 B-42-6 B-42-8 Cure Cycle B B B B B B B B B B B B B B B B Prepreg Lot # 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 ASAP Batch # 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 Average Standard Dev. Coeff. of Var. [%] Min. Max. Number of Spec. Strength [ksi] 7.583 7.200 6.815 7.330 6.939 6.516 5.546 6.876 6.716 5.905 6.274 7.878 6.751 6.913 7.173 7.865 Modulus [Msi] 7.086 0.595 8.394 5.546 8.656 146 1.219 0.029 2.388 1.164 1.254 12 60 Avg. Specimen Thickn. [in] 0.107 0.108 0.108 0.108 0.108 0.108 0.108 0.108 0.108 0.108 0.108 0.106 0.108 0.108 0.108 0.107 # Plies in Laminate 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 Avg. tply [in] 0.00594 0.00600 0.00602 0.00600 0.00598 0.00601 0.00601 0.00599 0.00598 0.00602 0.00600 0.00592 0.00602 0.00602 0.00601 0.00595 Average 0.0060 Min. Max. 0.0058 0.0062 Pooled Average = 7.086 [ksi] Pooled Standard Deviation = 0.595 [ksi] Pooled Coeff. of Variation = 8.394 [%] 90° Tension -- (RTD) Measured Strength TCA T700G-12K-31E/#2510 Unidirectional Carbon 14 7 12 ASAP Batch # 6 5 8 4 6 3 4 2 2 1 0 Prepreg Lot # ASAP Batch # Prepreg Lot # 10 0 0 2 4 6 8 10 12 14 90° Tension Strength [ksi] Pooled Average = 1.219 [Msi] Pooled Standard Deviation = 0.029 [Msi] Pooled Coeff. of Variation = 2.388 [%] 90° Tension -- (RTD) Measured Modulus TCA T700G-12K-31E/#2510 Unidirectional Carbon 6 Prepreg Lot # 4 2 3 2 1 1 0 0 0.0 0.5 1.0 1.5 90° Tension Modulus [Msi] 61 2.0 2.5 Prepreg Lot # ASAP Batch # 3 ASAP Batch # 5 90° Tension -- (CTD) Strength & Modulus TCA T700G-12K-31E/#2510 Unidirectional Carbon Specimen Number A1-910-041-1-1 A2-910-041-1-1 A1-910-041-1-2 B1-910-041-1-1 B2-910-041-1-1 B1-910-041-1-2 Cure Cycle A A A B B B Prepreg Lot # 1 1 1 1 1 1 ASAP Batch # 1 1 1 2 2 2 Average Standard Dev. Coeff. of Var. [%] Min. Max. Number of Spec. Strength [ksi] 9.190 8.502 7.712 7.653 7.272 5.772 Modulus [Msi] 1.350 1.340 7.683 1.163 15.137 5.772 9.190 6 1.313 0.041 3.134 1.260 1.350 4 62 1.300 1.260 Avg. Specimen Thickn. [in] 0.105 0.106 0.107 0.105 0.109 0.106 # Plies in Laminate 18 18 18 18 18 18 Avg. tply [in] 0.00583 0.00590 0.00592 0.00582 0.00603 0.00590 Average 0.0059 Min. Max. 0.0058 0.0060 Pooled Average = 7.683 [ksi] Pooled Standard Deviation = 1.163 [ksi] Pooled Coeff. of Variation = 15.137 [%] 90° Tension -- (CTD) Measured Strength TCA T700G-12K-31E/#2510 Unidirectional Carbon 6 3 ASAP Batch # 5 4 2 3 2 1 Prepreg Lot # ASAP Batch # Prepreg Lot # 1 0 0 0 2 4 6 8 10 12 14 90° Tension Strength [ksi] Pooled Average = 1.313 [Msi] Pooled Standard Deviation = 0.041 [Msi] Pooled Coeff. of Variation = 3.134 [%] 90° Tension -- (CTD) Measured Modulus TCA T700G-12K-31E/#2510 Unidirectional Carbon 6 Prepreg Lot # 4 2 3 2 1 1 0 0 0.0 0.5 1.0 1.5 90° Tension Modulus [Msi] 63 2.0 2.5 Prepreg Lot # ASAP Batch # 3 ASAP Batch # 5 90° Tension -- (ETW) Strength & Modulus TCA T700G-12K-31E/#2510 Unidirectional Carbon Specimen Number A1-910-041-1-5 A2-910-041-1-5 A2-910-041-1-7 B1-910-041-1-5 B2-910-041-1-5 B2-910-041-1-7 A1-910-042-1-3 A2-910-042-1-3 A1-910-042-1-4 B1-910-042-1-3 B2-910-042-1-3 B1-910-042-1-4 A1-910-043-1-3 A2-910-043-1-3 A1-910-043-1-4 B1-910-043-1-4 B2-910-043-1-4 B1-910-043-1-5 A-7-3 A-7-5 A-7-7 A-9-1 A-9-3 A-9-5 A-9-7 A-9-8 A-11-2 A-11-4 A-11-6 A-11-8 A-11-3 A-11-5 A-11-7 Cure Cycle A A A B B B A A A B B B A A A B B B A A A A A A A A A A A A A A A Prepreg Lot # 1 1 1 1 1 1 2 2 2 2 2 2 3 3 3 3 3 3 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 ASAP Batch # 1 1 1 2 2 2 3 3 3 4 4 4 5 5 5 6 6 6 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 Strength [ksi] 3.873 3.949 4.010 3.706 3.654 3.806 3.790 3.655 3.823 3.866 3.457 3.720 3.717 3.738 3.824 3.553 3.451 3.298 3.464 3.523 3.637 4.153 3.963 3.815 4.079 4.455 3.439 3.852 3.818 3.834 3.562 3.940 3.680 NOTE: This table is continued in next four pages. 64 Modulus [Msi] 0.893 0.908 0.936 0.903 0.938 0.930 0.942 0.929 0.936 0.946 0.880 0.897 Avg. Specimen Thickn. [in] 0.108 0.109 0.109 0.108 0.109 0.108 0.107 0.108 0.108 0.108 0.108 0.108 0.108 0.107 0.108 0.108 0.108 0.108 0.110 0.110 0.110 0.108 0.109 0.109 0.108 0.107 0.109 0.109 0.109 0.108 0.110 0.109 0.109 # Plies in Laminate 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 Avg. tply [in] 0.00600 0.00605 0.00604 0.00600 0.00605 0.00600 0.00596 0.00598 0.00600 0.00600 0.00599 0.00603 0.00598 0.00594 0.00599 0.00598 0.00598 0.00598 0.00612 0.00608 0.00609 0.00601 0.00603 0.00604 0.00602 0.00595 0.00606 0.00607 0.00603 0.00598 0.00609 0.00606 0.00605 90° Tension -- (ETW) Strength & Modulus TCA T700G-12K-31E/#2510 Unidirectional Carbon Specimen Number B-8-1 B-8-3 B-8-5 B-8-7 B-10-1 B-10-3 B-10-5 B-10-7 B-8-2 B-8-4 B-8-6 B-8-8 B-10-2 B-10-4 B-10-6 B-10-8 A-19-1 A-19-3 A-19-5 A-19-7 A-21-1 A-21-3 A-21-5 A-21-7 A-19-2 A-19-4 A-19-6 A-19-8 A-21-2 A-21-4 A-21-6 A-21-8 Cure Cycle B B B B B B B B B B B B B B B B A A A A A A A A A A A A A A A A Prepreg Lot # 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 ASAP Batch # 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 Strength [ksi] 4.683 4.286 4.086 4.013 4.047 3.529 3.566 3.669 4.597 4.122 4.479 4.462 4.203 3.554 3.564 3.777 3.991 3.357 3.402 3.990 3.961 3.243 3.697 3.679 4.077 3.572 3.816 4.095 3.655 3.647 3.498 3.690 65 Modulus [Msi] Avg. Specimen Thickn. [in] 0.108 0.108 0.109 0.109 0.108 0.109 0.109 0.109 0.108 0.108 0.109 0.107 0.108 0.109 0.109 0.106 0.107 0.109 0.110 0.107 0.107 0.108 0.108 0.108 0.108 0.110 0.108 0.106 0.108 0.108 0.108 0.107 # Plies in Laminate 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 Avg. tply [in] 0.00599 0.00602 0.00604 0.00604 0.00598 0.00606 0.00607 0.00605 0.00600 0.00602 0.00606 0.00597 0.00602 0.00607 0.00607 0.00591 0.00592 0.00607 0.00610 0.00595 0.00597 0.00602 0.00602 0.00599 0.00600 0.00609 0.00603 0.00588 0.00599 0.00602 0.00602 0.00594 90° Tension -- (ETW) Strength & Modulus TCA T700G-12K-31E/#2510 Unidirectional Carbon Specimen Number B-19-1 B-19-3 B-19-5 B-19-7 B-21-1 B-21-3 B-21-5 B-21-7 B-19-2 B-19-4 B-19-6 B-19-8 B-21-2 B-21-4 B-21-6 B-21-8 A-31-1 A-31-3 A-31-5 A-31-7 A-33-1 A-33-3 A-33-5 A-33-7 A-31-2 A-31-4 A-31-6 A-31-8 A-33-2 A-33-4 A-33-6 A-33-8 Cure Cycle B B B B B B B B B B B B B B B B A A A A A A A A A A A A A A A A Prepreg Lot # 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 ASAP Batch # 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 Strength [ksi] 4.055 3.493 3.428 3.323 3.545 3.575 3.425 3.305 3.505 3.185 3.371 4.010 3.705 3.393 3.497 3.814 3.910 3.467 3.630 3.491 4.111 3.822 3.713 4.278 3.698 3.247 3.906 3.765 3.850 4.282 4.079 4.362 66 Modulus [Msi] Avg. Specimen Thickn. [in] 0.107 0.109 0.109 0.108 0.107 0.108 0.108 0.108 0.109 0.109 0.109 0.106 0.108 0.109 0.108 0.107 0.111 0.111 0.111 0.111 0.112 0.111 0.111 0.111 0.111 0.112 0.111 0.110 0.112 0.111 0.111 0.110 # Plies in Laminate 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 Avg. tply [in] 0.00594 0.00607 0.00607 0.00601 0.00596 0.00600 0.00601 0.00599 0.00603 0.00608 0.00603 0.00589 0.00598 0.00603 0.00601 0.00592 0.00616 0.00619 0.00619 0.00617 0.00620 0.00618 0.00617 0.00617 0.00617 0.00620 0.00619 0.00611 0.00622 0.00617 0.00617 0.00612 90° Tension -- (ETW) Strength & Modulus TCA T700G-12K-31E/#2510 Unidirectional Carbon Specimen Number B-32-1 B-32-3 B-32-5 B-32-7 B-34-1 B-34-3 B-34-5 B-34-7 B-36-1 B-36-3 B-36-5 B-36-7 B-36-2 B-36-4 B-36-6 B-36-8 A-43-1 A-43-3 A-43-5 A-43-7 A-45-1 A-45-3 A-45-5 A-45-7 A-43-2 A-43-4 A-43-6 A-43-8 A-45-2 A-45-4 A-45-6 A-45-8 A-47-2 Cure Cycle B B B B B B B B B B B B B B B B A A A A A A A A A A A A A A A A A Prepreg Lot # 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 ASAP Batch # 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 Strength [ksi] 4.418 3.603 3.663 3.938 4.094 3.835 3.879 3.998 3.635 3.763 3.862 3.839 3.272 3.802 3.881 4.350 3.592 3.201 3.692 3.084 3.679 3.348 3.078 3.433 3.847 3.859 2.831 3.534 3.663 3.545 3.314 3.990 3.868 67 Modulus [Msi] Avg. Specimen Thickn. [in] 0.110 0.112 0.112 0.110 0.110 0.111 0.111 0.111 0.110 0.111 0.111 0.111 0.111 0.111 0.111 0.109 0.108 0.107 0.108 0.109 0.108 0.108 0.109 0.108 0.108 0.107 0.109 0.107 0.108 0.108 0.109 0.107 0.108 # Plies in Laminate 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 Avg. tply [in] 0.00609 0.00625 0.00622 0.00612 0.00610 0.00617 0.00618 0.00616 0.00612 0.00619 0.00615 0.00616 0.00617 0.00618 0.00614 0.00604 0.00597 0.00594 0.00599 0.00608 0.00598 0.00599 0.00606 0.00602 0.00598 0.00595 0.00606 0.00596 0.00598 0.00601 0.00605 0.00594 0.00602 . 90° Tension -- (ETW) Strength & Modulus TCA T700G-12K-31E/#2510 Unidirectional Carbon Specimen Number A-44-1 A-44-3 A-44-5 A-44-7 A-48-1 A-48-3 A-48-5 A-48-7 A-44-2 A-44-4 A-44-6 A-44-8 A-48-2 A-48-4 A-48-6 A-48-8 Cure Cycle A A A A A A A A A A A A A A A A Prepreg Lot # 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 ASAP Batch # 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 Average Standard Dev. Coeff. of Var. [%] Min. Max. Number of Spec. Strength [ksi] 3.850 3.683 3.398 3.931 3.982 3.653 3.971 3.977 3.483 3.634 3.400 3.938 4.052 4.241 3.919 3.728 Modulus [Msi] 3.757 0.319 8.492 2.831 4.683 146 0.920 0.022 2.425 0.880 0.946 12 68 Avg. Specimen Thickn. [in] 0.107 0.108 0.108 0.108 0.108 0.108 0.108 0.108 0.108 0.108 0.108 0.107 0.108 0.109 0.108 0.107 # Plies in Laminate 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 Avg. tply [in] 0.00596 0.00600 0.00601 0.00599 0.00599 0.00602 0.00602 0.00601 0.00598 0.00601 0.00602 0.00593 0.00601 0.00603 0.00602 0.00597 Average 0.0060 Min. Max. 0.0059 0.0062 Pooled Average = 3.757 [ksi] Pooled Standard Deviation = 0.319 [ksi] Pooled Coeff. of Variation = 8.492 [%] 90° Tension -- (ETW) Measured Strength TCA T700G-12K-31E/#2510 Unidirectional Carbon 14 7 12 ASAP Batch # 6 5 8 4 6 3 4 2 2 1 0 Prepreg Lot # ASAP Batch # Prepreg Lot # 10 0 0 2 4 6 8 10 12 14 90° Tension Strength [ksi] Pooled Average = 0.920 [Msi] Pooled Standard Deviation = 0.022 [Msi] Pooled Coeff. of Variation = 2.425 [%] 90° Tension -- (ETW) Measured Modulus TCA T700G-12K-31E/#2510 Unidirectional Carbon 6 Prepreg Lot # 4 2 3 2 1 1 0 0 0.0 0.5 1.0 1.5 90° Tension Modulus [Msi] 69 2.0 2.5 Prepreg Lot # ASAP Batch # 3 ASAP Batch # 5 90° Tension -- (ETD) Strength & Modulus TCA T700G-12K-31E/#2510 Unidirectional Carbon Specimen Number A2-910-041-1-4 A1-910-041-1-4 A2-910-041-1-8 B1-910-041-1-4 B2-910-041-1-4 B2-910-041-1-8 A1-910-042-1-2 A2-910-042-1-2 A2-910-042-1-6 B1-910-042-1-2 B2-910-042-1-2 B2-910-042-1-6 A1-910-043-1-2 A2-910-043-1-2 A2-910-043-1-6 B1-910-043-1-2 B2-910-043-1-2 B2-910-043-1-6 Cure Cycle A A A B B B A A A B B B A A A B B B Prepreg Lot # 1 1 1 1 1 1 2 2 2 2 2 2 3 3 3 3 3 3 ASAP Batch # 1 1 1 2 2 2 3 3 3 4 4 4 5 5 5 6 6 6 Average Standard Dev. Coeff. of Var. [%] Min. Max. Number of Spec. Strength [ksi] 6.660 6.369 6.174 6.692 6.186 6.297 6.909 7.370 6.332 6.809 6.892 5.641 6.731 6.367 4.814 6.941 6.230 6.052 Modulus [Msi] 1.054 1.079 6.415 0.570 8.880 4.814 7.370 18 1.083 0.021 1.917 1.052 1.109 12 70 1.055 1.052 1.070 1.090 1.095 1.109 1.104 1.107 1.093 1.088 Avg. Specimen Thickn. [in] 0.108 0.108 0.109 0.108 0.108 0.108 0.107 0.107 0.108 0.107 0.107 0.109 0.107 0.107 0.109 0.106 0.107 0.107 # Plies in Laminate 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 Avg. t ply [in] 0.00601 0.00600 0.00603 0.00600 0.00602 0.00599 0.00593 0.00595 0.00600 0.00592 0.00592 0.00608 0.00594 0.00593 0.00607 0.00590 0.00597 0.00597 Average 0.0060 Min. Max. 0.0059 0.0061 Pooled Average = 6.415 [ksi] Pooled Standard Deviation = 0.570 [ksi] Pooled Coeff. of Variation = 8.880 [%] 90° Tension -- (ETD) Measured Strength TCA T700G-12K-31E/#2510 Unidirectional Carbon 6 3 ASAP Batch # 5 4 2 3 2 1 Prepreg Lot # ASAP Batch # Prepreg Lot # 1 0 0 0 2 4 6 8 10 12 14 90° Tension Strength [ksi] Pooled Average = 1.083 [Msi] Pooled Standard Deviation = 0.021 [Msi] Pooled Coeff. of Variation = 1.917 [%] 90° Tension -- (ETD) Measured Modulus TCA T700G-12K-31E/#2510 Unidirectional Carbon 6 Prepreg Lot # 4 2 3 2 1 1 0 0 0.0 0.5 1.0 1.5 90° Tension Modulus [Msi] 71 2.0 2.5 Prepreg Lot # ASAP Batch # 3 ASAP Batch # 5 0° Compression -- (RTD) Strength & Modulus normalizing tply [in] 0.0060 TCA T700G-12K-31E/#2510 Unidirectional Carbon Tape Specimen Number A1-910-041-1-11 A2-910-041-1-9 A2-910-041-1-10 A1-910-041-1-2 B1-910-041-1-11 B2-910-041-1-9 B2-910-041-1-10 B1-910-041-1-2 A1-910-042-1-7 A2-910-042-1-7 A2-910-042-1-8 A1-911-042-1-1 B1-910-042-1-7 B2-910-042-1-7 B2-910-042-1-8 B1-911-042-1-1 A1-910-043-1-7 A2-910-043-1-7 A2-910-043-1-8 A1-910-043-1-1 B1-910-043-1-7 B2-910-043-1-7 B2-910-043-1-8 B1-910-043-1-1 Cure Cycle A A A A B B B B A A A A B B B B A A A A B B B B Prepreg Lot # 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 3 3 3 3 3 3 3 3 ASAP Batch # 1 1 1 1 2 2 2 2 3 3 3 3 4 4 4 4 5 5 5 5 6 6 6 6 Average Standard Dev. Coeff. of Var. [%] Min. Max. Number of Spec. Strength [ksi] 194.240 205.157 210.430 Modulus [Msi] 16.270 214.506 236.592 222.740 16.465 218.988 189.006 223.404 16.265 209.509 226.321 198.093 16.262 203.790 202.602 191.894 16.331 202.233 219.027 211.458 16.490 209.999 12.917 6.151 189.006 236.592 18 Avg. Specimen Thickn. [in] 0.048 0.048 0.048 0.048 0.048 0.048 0.048 0.047 0.048 0.048 0.048 0.048 0.048 0.048 0.048 0.048 0.048 0.048 0.048 0.048 0.048 0.048 0.048 0.047 # Plies in Laminate 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 Avg. tply [in] 0.00600 0.00600 0.00600 0.00601 0.00596 0.00596 0.00596 0.00592 0.00606 0.00606 0.00606 0.00599 0.00600 0.00600 0.00600 0.00600 0.00606 0.00606 0.00606 0.00603 0.00598 0.00598 0.00598 0.00592 Averagenorm 0.00600 16.347 0.104 0.638 16.262 16.490 6 Standard Dev.norm Coeff. of Var. [%] norm Min. Max. Number of Spec. 72 0.0059 0.0061 Strengthnorm [ksi] 194.160 205.072 210.342 Modulusnorm [Msi] 16.297 212.986 234.916 221.163 16.232 221.223 190.936 225.684 16.248 209.378 226.180 197.969 16.273 205.786 204.586 193.773 16.399 201.601 218.342 210.797 16.256 210.272 12.419 5.906 190.936 234.916 18 16.284 0.061 0.372 16.232 16.399 6 Pooled Average = 210.272 [ksi] Pooled Standard Deviation = 12.419 [ksi] Pooled Coeff. of Variation = 5.906 [%] 0° Compression -- (RTD) Normalized Strength TCA T700G-12K-31E/#2510 Unidirectional Carbon Tape 6 ASAP Batch # 3 Prepreg Lot # 4 2 3 2 Prepeg Lot # ASAP Batch # 5 1 1 0 0 50 100 150 200 250 300 350 0 400 0° Compression Strength [ksi] Pooled Average = 16.284 [Msi] Pooled Standard Deviation = 0.061 [Msi] Pooled Coeff. of Variation = 0.372 [%] 0° Compression -- (RTD) Normalized Modulus TCA T700G-12K-31E/#2510 Unidirectional Carbon Tape 6 ASAP Batch # 3 Prepreg Lot # 4 2 3 2 1 1 0 0.0 5.0 10.0 15.0 0° Compression Modulus [Msi] 73 20.0 25.0 0 30.0 Prepreg Lot # ASAP Batch # 5 0° Compression -- (CTD) Strength & Modulus normalizing tply [in] 0.0060 TCA T700G-12K-31E/#2510 Unidirectional Carbon Tape Specimen Number A1-910-041-1-1 A1-910-041-1-2 A1-910-041-1-3 A1-910-041-1-1 B1-910-041-1-3 B1-910-041-1-2 B1-910-041-1-4 B1-910-041-1-1 Cure Cycle A A A A B B B B Prepreg Lot # 1 1 1 1 1 1 1 1 ASAP Batch # 1 1 1 1 2 2 2 2 Strength [ksi] 213.689 212.689 206.089 Modulus [Msi] Average 202.546 16.618 Standard Dev. Coeff. of Var. [%] Min. Max. Number of Spec. 9.808 4.842 189.803 213.689 6 0.286 1.722 16.415 16.820 2 16.415 189.803 194.780 198.225 16.820 Avg. Specimen Thickn. [in] 0.048 0.048 0.048 0.048 0.048 0.048 0.048 0.047 # Plies in Laminate 8 8 8 8 8 8 8 8 Avg. tply [in] 0.00600 0.00600 0.00600 0.00601 0.00600 0.00600 0.00600 0.00591 Averagenorm 0.00599 Standard Dev. norm Coeff. of Var. [%]norm Min. Max. Number of Spec. 74 0.0059 0.0060 Strengthnorm [ksi] 213.689 212.689 206.089 Modulus norm [Msi] 16.450 189.803 194.780 198.225 16.575 202.546 16.512 9.808 4.842 189.803 213.689 6 0.089 0.536 16.450 16.575 2 0° Compression -- (CTD) Normalized Strength Pooled Average = 202.546 [ksi] Pooled Standard Deviation = 9.808 [ksi] Pooled Coeff. of Variation = 4.842 [%] TCA T700G-12K-31E/#2510 Unidirectional Carbon Tape 6 ASAP Batch # 3 Prepreg Lot # 4 2 3 Prepeg Lot # ASAP Batch # 5 2 1 1 0 0 0 50 100 150 200 250 300 350 400 0° Compression Strength [ksi] 0° Compression -- (CTD) Normalized Modulus Pooled Average = 16.512 [Msi] Pooled Standard Deviation = 0.089 [Msi] Pooled Coeff. of Variation = 0.536 [%] TCA T700G-12K-31E/#2510 Unidirectional Carbon Tape 6 ASAP Batch # 3 Prepreg Lot # 4 2 3 2 1 1 0 0.0 5.0 10.0 15.0 20.0 0° Compression Modulus [Msi] 75 25.0 0 30.0 Prepreg Lot # ASAP Batch # 5 0° Compression -- (ETW) Strength & Modulus normalizing tply [in] 0.0060 TCA T700G-12K-31E/#2510 Unidirectional Carbon Tape Specimen Number A1-910-041-1-3 A1-910-041-1-4 A1-910-041-1-5 A6-910-041-1-8 A6-910-041-1-9 A6-910-041-1-11 A1-910-041-1-4 B6-910-041-1-7 B6-910-041-1-8 B6-910-041-1-11 B1-910-041-1-4 A1-910-042-1-1 A6-910-042-1-7 A6-910-042-1-10 A6-910-042-1-11 A1-910-042-1-3 B1-910-042-1-3 B6-910-042-1-8 B6-910-042-1-9 B6-910-042-1-11 B1-910-042-1-3 A6-910-043-1-7 A6-910-043-1-11 A6-910-043-1-12 A1-910-043-1-3 B1-910-043-1-1 B1-910-043-1-2 B6-910-043-1-7 B6-910-043-1-8 B6-910-043-1-9 B1-910-043-1-3 Cure Cycle A A A A A A A B B B B A A A A A B B B B B A A A A B B B B B B Prepreg Lot # 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 3 3 3 3 3 3 3 3 3 3 ASAP Batch # 1 1 1 1 1 1 1 2 2 2 2 3 3 3 3 3 4 4 4 4 4 5 5 5 5 6 6 6 6 6 6 Average Standard Dev. Coeff. of Var. [%] Min. Max. Number of Spec. Strength [ksi] 166.126 165.717 163.971 135.486 157.780 158.226 Modulus [Msi] 16.018 197.022 186.760 185.834 16.730 183.135 187.865 194.633 192.444 16.813 183.548 190.575 173.790 156.764 16.500 185.209 184.304 183.242 18.419 187.640 179.306 180.176 182.419 169.411 17.405 177.255 14.664 8.273 135.486 197.022 25 Avg. Specimen Thickn. [in] 0.045 0.047 0.046 0.048 0.047 0.048 0.048 0.047 0.047 0.047 0.048 0.047 0.046 0.046 0.047 0.047 0.049 0.047 0.047 0.048 0.048 0.048 0.048 0.048 0.048 0.046 0.048 0.047 0.048 0.048 0.049 # Plies in Laminate 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 Avg. tply [in] 0.00566 0.00588 0.00575 0.00597 0.00593 0.00594 0.00598 0.00585 0.00587 0.00592 0.00599 0.00585 0.00581 0.00580 0.00583 0.00585 0.00609 0.00584 0.00589 0.00599 0.00598 0.00601 0.00596 0.00594 0.00600 0.00571 0.00602 0.00590 0.00594 0.00599 0.00607 Averagenorm 0.00591 16.981 0.836 4.924 16.018 18.419 6 Standard Dev.norm Coeff. of Var. [%] norm Min. Max. Number of Spec. 76 0.0057 0.0061 Strength norm [ksi] 156.782 162.264 157.139 134.781 155.808 156.743 Modulusnorm [Msi] 15.952 192.097 182.675 183.318 16.689 178.671 181.799 188.145 186.831 16.403 186.301 185.414 170.531 156.437 16.448 185.402 182.960 181.524 18.411 178.531 179.941 177.173 180.519 169.234 17.594 174.041 14.175 8.145 134.781 192.097 25 16.916 0.912 5.391 15.952 18.411 6 Pooled Average = 174.041 [ksi] Pooled Standard Deviation = 14.175 [ksi] Pooled Coeff. of Variation = 8.145 [%] 0° Compression -- (ETW) Normalized Strength TCA T700G-12K-31E/#2510 Unidirectional Carbon Tape 6 ASAP Batch # 3 Prepreg Lot # 4 2 3 2 Prepeg Lot # ASAP Batch # 5 1 1 0 0 0 50 100 150 200 250 300 350 400 0° Compression Strength [ksi] Pooled Average = 16.916 [Msi] Pooled Standard Deviation = 0.912 [Msi] Pooled Coeff. of Variation = 5.391 [%] 0° Compression -- (ETW) Normalized Modulus TCA T700G-12K-31E/#2510 Unidirectional Carbon Tape 6 ASAP Batch # 3 Prepreg Lot # 4 2 3 2 1 1 0 0 0.0 5.0 10.0 15.0 20.0 0° Compression Modulus [Msi] 77 25.0 30.0 Prepreg Lot # ASAP Batch # 5 0° Compression -- (ETD) Strength & Modulus normalizing tply [in] 0.0060 TCA T700G-12K-31E/#2510 Unidirectional Carbon Tape Specimen Number A1-910-041-1-13 A1-910-041-1-14 A2-910-041-1-11 A1-910-041-1-3 B1-910-041-1-13 B1-910-041-1-14 B2-910-041-1-11 B1-910-041-1-3 A1-910-042-1-8 A1-910-042-1-9 A2-910-042-1-9 A1-910-042-1-2 B1-910-042-1-8 B1-910-042-1-9 B2-910-042-1-9 B1-910-042-1-2 A1-910-043-1-8 A1-910-043-1-9 A2-910-043-1-9 A1-910-043-1-2 B1-910-043-1-8 B1-910-043-1-9 B2-910-043-1-9 B1-910-043-1-2 Cure Cycle A A A A B B B B A A A A B B B B A A A A B B B B Prepreg Lot # 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 3 3 3 3 3 3 3 3 ASAP Batch # 1 1 1 1 2 2 2 2 3 3 3 3 4 4 4 4 5 5 5 5 6 6 6 6 Average Standard Dev. Coeff. of Var. [%] Min. Max. Number of Spec. Strength [ksi] 199.343 200.422 212.675 Modulus [Msi] 16.421 221.975 224.300 209.123 17.045 199.666 216.765 199.746 16.840 174.420 211.499 202.470 16.522 203.761 198.465 177.499 16.562 203.923 208.422 212.660 19.761 204.285 12.904 6.317 174.420 224.300 18 Avg. Specimen Thickn. [in] 0.048 0.048 0.048 0.048 0.048 0.048 0.048 0.048 0.048 0.048 0.048 0.049 0.048 0.048 0.048 0.048 0.048 0.048 0.048 0.048 0.048 0.048 0.048 0.047 # Plies in Laminate 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 Avg. tply [in] 0.00600 0.00600 0.00600 0.00600 0.00596 0.00596 0.00596 0.00596 0.00606 0.00606 0.00606 0.00606 0.00600 0.00600 0.00600 0.00601 0.00606 0.00606 0.00606 0.00604 0.00598 0.00598 0.00598 0.00593 Averagenorm 0.00601 17.192 1.280 7.443 16.421 19.761 6 Standard Dev.norm Coeff. of Var. [%] norm Min. Max. Number of Spec. 78 0.0059 0.0061 Strengthnorm [ksi] 199.260 200.339 212.587 Modulusnorm [Msi] 16.411 220.403 222.711 207.641 16.931 201.704 218.978 201.785 17.015 174.311 211.367 202.343 16.556 205.756 200.409 179.237 16.673 203.286 207.771 211.996 19.543 204.549 12.408 6.066 174.311 222.711 18 17.188 1.176 6.840 16.411 19.543 6 Pooled Average = 204.549 [ksi] Pooled Standard Deviation = 12.408 [ksi] Pooled Coeff. of Variation = 6.066 [%] 0° Compression -- (ETD) Normalized Strength TCA T700G-12K-31E/#2510 Unidirectional Carbon Tape 6 ASAP Batch # 3 Prepreg Lot # 4 2 3 2 Prepeg Lot # ASAP Batch # 5 1 1 0 0 0 50 100 150 200 250 300 350 400 0° Compression Strength [ksi] 0° Compression -- (ETD) Normalized Modulus Pooled Average = 17.188 [Msi] Pooled Standard Deviation = 1.176 [Msi] Pooled Coeff. of Variation = 6.840 [%] TCA T700G-12K-31E/#2510 Unidirectional Carbon Tape 6 ASAP Batch # 3 Prepreg Lot # 4 2 3 2 1 1 0 0.0 5.0 10.0 15.0 0° Compression Modulus [Msi] 79 20.0 25.0 0 30.0 Prepreg Lot # ASAP Batch # 5 90° Compression -- (RTD) Strength & Modulus TCA T700G-12K-31E/#2510 Unidirectional Carbon Specimen Number A1-910-041-1-9 A1-910-041-1-10 A2-910-041-1-11 A1-910-041-1-2 B1-910-041-1-9 B1-910-041-1-10 B2-910-041-1-11 B1-910-041-1-2 A1-910-042-1-7 A1-910-042-1-8 A2-910-042-1-7 A1-910-042-1-1 B1-910-042-1-7 B1-910-042-1-8 B2-910-042-1-7 B1-910-042-1-1 A1-910-043-1-7 A1-910-043-1-8 A2-910-043-1-7 A1-910-043-1-1 B1-910-043-1-7 B1-910-043-1-8 B2-910-043-1-7 B1-910-043-1-1 Cure Cycle A A A A B B B B A A A A B B B B A A A A B B B B Prepreg Lot # 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 3 3 3 3 3 3 3 3 ASAP Batch # 1 1 1 1 2 2 2 2 3 3 3 3 4 4 4 4 5 5 5 5 6 6 6 6 Average Standard Dev. Coeff. of Var. [%] Min. Max. Number of Spec. Strength [ksi] 27.701 28.209 28.730 Modulus [Msi] 1.442 29.415 29.335 28.586 1.594 30.813 31.121 28.455 1.433 27.757 26.641 30.749 1.482 29.038 27.161 30.595 1.432 28.042 26.956 29.345 1.440 28.814 1.364 4.732 26.641 31.121 18 80 1.471 0.063 4.289 1.432 1.594 6 Avg. Specimen Thickn. [in] 0.047 0.047 0.047 0.047 0.048 0.048 0.048 0.048 0.049 0.049 0.049 0.049 0.049 0.049 0.049 0.048 0.049 0.049 0.049 0.048 0.049 0.049 0.049 0.048 # Plies in Laminate 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 Avg. tply [in] 0.00594 0.00594 0.00594 0.00593 0.00600 0.00600 0.00600 0.00600 0.00617 0.00617 0.00617 0.00607 0.00609 0.00609 0.00609 0.00603 0.00610 0.00610 0.00610 0.00598 0.00610 0.00610 0.00610 0.00604 Average 0.0061 Min. Max. 0.0059 0.0062 Pooled Average = 28.814 [ksi] Pooled Standard Deviation = 1.364 [ksi] Pooled Coeff. of Variation = 4.732 [%] 90° Compression -- (RTD) Measured Strength TCA T700G-12K-31E/#2510 Unidirectional Carbon 6 ASAP Batch # 3 Prepreg Lot # 4 2 3 2 1 Prepreg Lot # ASAP Batch # 5 1 0 0 0 10 20 30 40 50 60 90° Compression Strength [ksi] Pooled Average = 1.471 [Msi] Pooled Standard Deviation = 0.063 [Msi] Pooled Coeff. of Variation = 4.289 [%] 90° Compression -- (RTD) Measured Modulus TCA T700G-12K-31E/#2510 Unidirectional Carbon 6 3 ASAP Batch # 5 4 2 3 2 1 1 0 0 0.0 0.5 1.0 1.5 90° Compression Modulus [Msi] 81 2.0 2.5 3.0 Prepreg Lot # ASAP Batch # Prepreg Lot # 90° Compression -- (CTD) Strength & Modulus TCA T700G-12K-31E/#2510 Unidirectional Carbon Specimen Number A1-910-041-1-7 A2-910-041-1-7 A2-910-041-1-8 A1-910-041-1-1 B1-910-041-1-7 B2-910-041-1-7 B2-910-041-1-8 B1-910-041-1-1 Cure Cycle A A A A B B B B Prepreg Lot # 1 1 1 1 1 1 1 1 ASAP Batch # 1 1 1 1 2 2 2 2 Average Standard Dev. Coeff. of Var. [%] Min. Max. Number of Spec. Strength [ksi] 42.691 43.545 42.527 Modulus [Msi] 1.745 43.986 37.913 35.123 2.341 40.964 3.595 8.777 35.123 43.986 6 82 2.043 0.421 20.623 1.745 2.341 2 Avg. Specimen Thickn. [in] 0.047 0.047 0.047 0.047 0.048 0.048 0.048 0.048 # Plies in Laminate 8 8 8 8 8 8 8 8 Avg. t ply [in] 0.00594 0.00594 0.00594 0.00591 0.00600 0.00600 0.00600 0.00596 Average 0.0060 Min. Max. 0.0059 0.0060 Pooled Average = 40.964 [ksi] Pooled Standard Deviation = 3.595 [ksi] Pooled Coeff. of Variation = 8.777 [%] 90° Compression -- (CTD) Measured Strength TCA T700G-12K-31E/#2510 Unidirectional Carbon 6 3 ASAP Batch # 5 4 2 3 2 Prepreg Lot # ASAP Batch # Prepreg Lot # 1 1 0 0 0 10 20 30 40 50 60 90° Compression Strength [ksi] 90° Compression -- (CTD) Measured Modulus Pooled Average = 2.043 [Msi] Pooled Standard Deviation = 0.421 [Msi] Pooled Coeff. of Variation = 20.623 [%] TCA T700G-12K-31E/#2510 Unidirectional Carbon 6 3 ASAP Batch # 5 4 2 3 2 1 1 0 0 0.0 0.5 1.0 1.5 90° Compression Modulus [Msi] 83 2.0 2.5 3.0 Prepreg Lot # ASAP Batch # Prepreg Lot # 90° Compression -- (ETW) Strength & Modulus TCA T700G-12K-31E/#2510 Unidirectional Carbon Specimen Number A1-910-041-1-2 A1-910-041-1-3 A2-910-041-1-1 A1-910-041-1-4 B1-910-041-1-2 B1-910-041-1-1 B1-910-041-1-3 B1-910-041-1-4 A1-910-042-1-1 A1-910-042-1-3 A2-910-042-1-2 A1-910-042-1-3 B1-910-042-1-1 B1-910-042-1-3 B2-910-042-1-1 B1-910-042-1-3 A1-910-043-1-1 A1-910-043-1-2 A2-910-043-1-1 A1-910-043-1-3 B1-910-043-1-1 B1-910-043-1-2 B2-910-043-1-1 B1-910-043-1-3 Cure Cycle A A A A B B B B A A A A B B B B A A A A B B B B Prepreg Lot # 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 3 3 3 3 3 3 3 3 ASAP Batch # 1 1 1 1 2 2 2 2 3 3 3 3 4 4 4 4 5 5 5 5 6 6 6 6 Average Standard Dev. Coeff. of Var. [%] Min. Max. Number of Spec. Strength [ksi] 16.060 17.264 16.742 Modulus [Msi] 1.192 17.931 17.517 18.490 1.116 17.045 15.233 16.690 1.139 16.174 16.573 18.064 1.083 16.379 15.677 17.791 1.171 16.631 16.644 17.044 1.213 16.886 0.854 5.055 15.233 18.490 18 84 1.153 0.049 4.239 1.083 1.213 6 Avg. Specimen Thickn. [in] 0.048 0.048 0.048 0.047 0.048 0.048 0.048 0.048 0.048 0.048 0.048 0.049 0.048 0.048 0.048 0.049 0.048 0.048 0.048 0.049 0.048 0.048 0.048 0.049 # Plies in Laminate 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 Avg. tply [in] 0.00600 0.00600 0.00600 0.00593 0.00600 0.00600 0.00600 0.00603 0.00600 0.00600 0.00600 0.00617 0.00600 0.00600 0.00600 0.00609 0.00600 0.00600 0.00594 0.00613 0.00600 0.00600 0.00600 0.00609 Average 0.0060 Min. Max. 0.0059 0.0062 90° Compression -- (ETW) Measured Strength Pooled Average = 16.886 [ksi] Pooled Standard Deviation = 0.854 [ksi] Pooled Coeff. of Variation = 5.055 [%] TCA T700G-12K-31E/#2510 Unidirectional Carbon 6 ASAP Batch # 3 Prepreg Lot # 4 2 3 2 1 Prepreg Lot # ASAP Batch # 5 1 0 0 0 10 20 30 40 50 60 90° Compression Strength [ksi] Pooled Average = 1.153 [Msi] Pooled Standard Deviation = 0.049 [Msi] Pooled Coeff. of Variation = 4.239 [%] 90° Compression -- (ETW) Measured Modulus TCA T700G-12K-31E/#2510 Unidirectional Carbon 6 3 ASAP Batch # 5 4 2 3 2 1 1 0 0 0.0 0.5 1.0 1.5 90° Compression Modulus [Msi] 85 2.0 2.5 3.0 Prepreg Lot # ASAP Batch # Prepreg Lot # 90° Compression -- (ETD) Strength & Modulus TCA T700G-12K-31E/#2510 Unidirectional Carbon Specimen Number A1-910-041-1-11 A2-910-041-1-13 A2-910-041-1-14 A1-910-041-1-3 B1-910-041-1-11 B2-910-041-1-13 B2-910-041-1-14 B1-910-041-1-3 A1-910-042-1-9 A2-910-042-1-8 A2-910-042-1-9 A1-910-042-1-2 B1-910-042-1-9 B2-910-042-1-8 B2-910-042-1-14 B1-910-042-1-6 A1-910-043-1-9 A2-910-043-1-8 A2-910-043-1-9 A1-910-043-1-2 B1-910-043-1-9 B2-910-043-1-8 B2-910-043-1-14 B1-910-043-1-2 Cure Cycle A A A A B B B B A A A A B B B B A A A A B B B B Prepreg Lot # 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 3 3 3 3 3 3 3 3 ASAP Batch # 1 1 1 1 2 2 2 2 3 3 3 3 4 4 4 4 5 5 5 5 6 6 6 6 Average Standard Dev. Coeff. of Var. [%] Min. Max. Number of Spec. Strength [ksi] 20.454 21.865 20.491 Modulus [Msi] 1.254 21.709 23.015 23.472 1.204 22.253 21.188 19.042 1.254 21.564 21.966 20.653 1.223 20.366 22.295 21.371 1.208 20.276 21.518 22.149 1.245 21.425 1.081 5.046 19.042 23.472 18 86 1.231 0.023 1.833 1.204 1.254 6 Avg. Specimen Thickn. [in] 0.047 0.047 0.047 0.048 0.048 0.048 0.048 0.048 0.049 0.049 0.049 0.049 0.049 0.049 0.049 0.049 0.049 0.049 0.049 0.049 0.049 0.049 0.049 0.049 # Plies in Laminate 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 Avg. tply [in] 0.00594 0.00594 0.00594 0.00604 0.00600 0.00600 0.00600 0.00595 0.00617 0.00617 0.00617 0.00611 0.00609 0.00609 0.00609 0.00609 0.00610 0.00610 0.00610 0.00608 0.00610 0.00610 0.00610 0.00608 Average 0.0061 Min. Max. 0.0059 0.0062 Pooled Average = 21.425 [ksi] Pooled Standard Deviation = 1.081 [ksi] Pooled Coeff. of Variation = 5.046 [%] 90° Compression -- (ETD) Measured Strength TCA T700G-12K-31E/#2510 Unidirectional Carbon 6 ASAP Batch # 3 Prepreg Lot # 4 2 3 2 1 Prepreg Lot # ASAP Batch # 5 1 0 0 0 10 20 30 40 50 60 90° Compression Strength [ksi] Pooled Average = 1.231 [Msi] Pooled Standard Deviation = 0.023 [Msi] Pooled Coeff. of Variation = 1.833 [%] 90° Compression -- (ETD) Measured Modulus TCA T700G-12K-31E/#2510 Unidirectional Carbon 6 3 ASAP Batch # 5 4 2 3 2 1 1 0 0 0.0 0.5 1.0 1.5 90° Compression Modulus [Msi] 87 2.0 2.5 3.0 Prepreg Lot # ASAP Batch # Prepreg Lot # In-Plane Shear -- (RTD) Strength & Modulus TCA T700G-12K-31E/#2510 Unidirectional Carbon Specimen Number A1-910-041-1-32 A1-910-041-1-33 A1-910-041-1-5 B1-910-041-1-32 B1-910-041-1-33 B1-910-041-1-5 A1-910-042-1-11 A1-910-042-1-12 A1-910-042-1-1 B1-910-042-1-11 B1-910-042-1-12 B1-910-042-1-1 A1-910-043-1-11 A1-910-043-1-12 A1-910-043-1-1 B1-910-043-1-11 B1-910-043-1-12 B1-910-043-1-1 Cure Cycle A A A B B B A A A B B B A A A B B B Prepreg Lot # 1 1 1 1 1 1 2 2 2 2 2 2 3 3 3 3 3 3 ASAP Batch # 1 1 1 2 2 2 3 3 3 4 4 4 5 5 5 6 6 6 Average Standard Dev. Coeff. of Var. [%] Min. Max. Number of Spec. Strength [ksi] 21.586 22.240 21.721 21.903 22.484 22.550 22.542 22.856 23.379 22.012 23.141 22.563 22.460 21.020 23.164 22.191 23.214 22.952 Modulus [Msi] 0.625 0.638 22.443 0.633 2.819 21.020 23.379 18 0.613 0.035 5.774 0.526 0.665 12 88 0.613 0.615 0.646 0.639 0.605 0.593 0.593 0.526 0.602 0.665 Avg. Specimen Thickn. [in] 0.143 0.143 0.144 0.143 0.143 0.142 0.144 0.141 0.141 0.144 0.141 0.140 0.144 0.144 0.143 0.144 0.142 0.140 # Plies in Laminate 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 Avg. t ply [in] 0.00596 0.00595 0.00601 0.00598 0.00596 0.00593 0.00599 0.00590 0.00588 0.00600 0.00586 0.00585 0.00599 0.00601 0.00597 0.00599 0.00593 0.00584 Average 0.0059 Min. Max. 0.0058 0.0060 Pooled Average = 22.443 [ksi] Pooled Standard Deviation = 0.633 [ksi] Pooled Coeff. of Variation = 2.819 [%] In-Plane Shear -- (RTD) Measured Strength TCA T700G-12K-31E/#2510 Unidirectional Carbon 6 Prepreg Lot # 4 2 3 2 Prepreg Lot # ASAP Batch # 3 ASAP Batch # 5 1 1 0 0 0 5 10 15 20 25 30 35 40 45 50 In-Plane Shear Strength [ksi] Pooled Average = 0.613 [Msi] Pooled Standard Deviation = 0.035 [Msi] Pooled Coeff. of Variation = 5.774 [%] In-Plane Shear -- (RTD) Measured Modulus TCA T700G-12K-31E/#2510 Unidirectional Carbon 6 ASAP Batch # 5 3 4 2 3 2 1 1 0 0.00 0 0.20 0.40 0.60 In-Plane Shear Modulus [Msi] 89 0.80 1.00 1.20 Prepreg Lot # ASAP Batch # Prepreg Lot # In-Plane Shear -- (CTD) Strength & Modulus TCA T700G-12K-31E/#2510 Unidirectional Carbon Specimen Number A1-910-041-1-1 A1-910-041-1-2 A1-910-041-1-3 B1-910-041-1-1 B1-910-041-1-2 B1-910-041-1-3 Cure Cycle A A A B B B Prepreg Lot # 1 1 1 1 1 1 ASAP Batch # 1 1 1 2 2 2 Average Standard Dev. Coeff. of Var. [%] Min. Max. Number of Spec. Strength [ksi] 23.318 22.758 23.134 22.877 23.305 23.423 Modulus [Msi] 0.775 0.743 23.136 0.266 1.151 22.758 23.423 6 0.757 0.014 1.812 0.743 0.775 4 90 0.760 0.751 Avg. Specimen Thickn. [in] 0.142 0.143 0.144 0.142 0.142 0.142 # Plies in Laminate 24 24 24 24 24 24 Avg. tply [in] 0.00592 0.00596 0.00599 0.00590 0.00591 0.00591 Average 0.0059 Min. Max. 0.0059 0.0060 Pooled Average = 23.136 [ksi] Pooled Standard Deviation = 0.266 [ksi] Pooled Coeff. of Variation = 1.151 [%] In-Plane Shear -- (CTD) Measured Strength TCA T700G-12K-31E/#2510 Unidirectional Carbon 6 Prepreg Lot # 4 2 3 2 1 Prepreg Lot # ASAP Batch # 3 ASAP Batch # 5 1 0 0 0 5 10 15 20 25 30 35 40 45 50 In-Plane Shear Strength [ksi] Pooled Average = 0.757 [Msi] Pooled Standard Deviation = 0.014 [Msi] Pooled Coeff. of Variation = 1.812 [%] In-Plane Shear -- (CTD) Measured Modulus TCA T700G-12K-31E/#2510 Unidirectional Carbon 6 ASAP Batch # 3 Prepreg Lot # 4 2 3 2 1 1 0 0.00 0 0.20 0.40 0.60 In-Plane Shear Modulus [Msi] 91 0.80 1.00 1.20 Prepreg Lot # ASAP Batch # 5 In-Plane Shear -- (ETW) Strength & Modulus TCA T700G-12K-31E/#2510 Unidirectional Carbon Specimen Number A1-910-041-1-13 A1-910-041-1-12 A1-910-041-1-11 B1-910-041-1-10 B1-910-041-1-12 B1-910-041-1-11 A1-910-042-1-5 A1-910-042-1-6 A1-910-042-1-7 B1-910-042-1-5 B1-910-042-1-6 B1-910-042-1-7 A1-910-056-1-8 A1-910-056-1-9 A1-910-056-1-7 B1-910-043-1-5 B1-910-043-1-6 B1-910-056-1-7 Cure Cycle A A A B B B A A A B B B A A A B B B Prepreg Lot # 1 1 1 1 1 1 2 2 2 2 2 2 3 3 3 3 3 3 ASAP Batch # 1 1 1 2 2 2 3 3 3 4 4 4 5 5 5 6 6 6 Average Standard Dev. Coeff. of Var. [%] Min. Max. Number of Spec. Strength [ksi] 14.337 14.339 13.522 14.683 14.005 14.289 13.309 12.767 12.865 13.298 13.026 13.381 13.942 13.822 14.504 14.335 13.825 14.351 Modulus [Msi] 0.505 0.471 13.811 0.596 4.313 12.767 14.683 18 0.453 0.020 4.374 0.426 0.505 12 92 0.456 0.443 0.443 0.426 0.440 0.445 0.451 0.446 0.458 0.447 Avg. Specimen Thickn. [in] 0.143 0.142 0.144 0.143 0.142 0.142 0.143 0.143 0.144 0.144 0.145 0.144 0.144 0.145 0.144 0.144 0.144 0.144 # Plies in Laminate 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 Avg. t ply [in] 0.00594 0.00591 0.00600 0.00595 0.00593 0.00592 0.00597 0.00598 0.00600 0.00602 0.00603 0.00600 0.00602 0.00603 0.00600 0.00598 0.00599 0.00600 Average 0.0060 Min. Max. 0.0059 0.0060 Pooled Average = 13.811 [ksi] Pooled Standard Deviation = 0.596 [ksi] Pooled Coeff. of Variation = 4.313 [%] In-Plane Shear -- (ETW) Measured Strength TCA T700G-12K-31E/#2510 Unidirectional Carbon 6 ASAP Batch # 3 Prepreg Lot # Prepreg Lot # ASAP Batch # 5 4 2 3 2 1 1 0 0 0 5 10 15 20 25 30 35 40 45 50 In-Plane Shear Strength [ksi] Pooled Average = 0.453 [Msi] Pooled Standard Deviation = 0.020 [Msi] Pooled Coeff. of Variation = 4.374 [%] In-Plane Shear -- (ETW) Measured Modulus TCA T700G-12K-31E/#2510 Unidirectional Carbon 6 ASAP Batch # 3 Prepreg Lot # 4 2 3 2 1 1 0 0.00 0 0.20 0.40 0.60 In-Plane Shear Modulus [Msi] 93 0.80 1.00 1.20 Prepreg Lot # ASAP Batch # 5 In-Plane Shear -- (ETD) Strength & Modulus TCA T700G-12K-31E/#2510 Unidirectional Carbon Specimen Number A1-910-041-1-29 A1-910-041-1-30 A1-910-041-1-7 B1-910-041-1-29 B1-910-041-1-30 B1-910-041-1-7 A1-910-042-1-13 A1-910-042-1-15 A1-910-042-1-3 B1-910-042-1-13 B1-910-042-1-14 B1-910-042-1-3 A1-910-043-1-13 A1-910-043-1-14 A1-910-043-1-3 B1-910-043-1-13 B1-910-043-1-14 B1-910-043-1-3 Cure Cycle A A A B B B A A A B B B A A A B B B Prepreg Lot # 1 1 1 1 1 1 2 2 2 2 2 2 3 3 3 3 3 3 ASAP Batch # 1 1 1 2 2 2 3 3 3 4 4 4 5 5 5 6 6 6 Average Standard Dev. Coeff. of Var. [%] Min. Max. Number of Spec. Strength [ksi] 17.885 17.992 18.094 18.157 18.503 19.104 19.052 17.989 19.096 19.122 19.400 19.217 18.404 18.305 18.713 17.752 19.178 19.022 Modulus [Msi] 0.512 0.507 18.610 0.547 2.938 17.752 19.400 18 0.509 0.017 3.298 0.486 0.543 12 94 0.493 0.498 0.525 0.497 0.520 0.522 0.486 0.491 0.512 0.543 Avg. Specimen Thickn. [in] 0.143 0.144 0.144 0.143 0.144 0.143 0.142 0.143 0.142 0.141 0.142 0.142 0.144 0.145 0.145 0.140 0.141 0.142 # Plies in Laminate 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 Avg. t ply [in] 0.00598 0.00598 0.00602 0.00597 0.00598 0.00595 0.00592 0.00596 0.00593 0.00588 0.00593 0.00594 0.00601 0.00603 0.00603 0.00584 0.00588 0.00593 Average 0.0060 Min. Max. 0.0058 0.0060 Pooled Average = 18.610 [ksi] Pooled Standard Deviation = 0.547 [ksi] Pooled Coeff. of Variation = 2.938 [%] In-Plane Shear -- (ETD) Measured Strength TCA T700G-12K-31E/#2510 Unidirectional Carbon 6 ASAP Batch # 3 Prepreg Lot # Prepreg Lot # ASAP Batch # 5 4 2 3 2 1 1 0 0 0 5 10 15 20 25 30 In-Plane Shear Strength [ksi] Pooled Average = 0.509 [Msi] Pooled Standard Deviation = 0.017 [Msi] Pooled Coeff. of Variation = 3.298 [%] In-Plane Shear -- (ETD) Measured Modulus TCA T700G-12K-31E/#2510 Unidirectional Carbon 6 ASAP Batch # 3 Prepreg Lot # 4 2 3 2 1 1 0 0.00 0 0.10 0.20 0.30 0.40 0.50 0.60 In-Plane Shear Modulus [Msi] 95 0.70 0.80 0.90 1.00 Prepreg Lot # ASAP Batch # 5 Apparent Interlaminar Shear -- (RTD) Strength TCA T700G-12K-31E/#2510 Unidirectional Carbon Tape Specimen Number A1-910-041-1-1 A1-910-041-1-2 A1-910-041-1-3 A1-910-041-1-4 A1-910-041-1-5 A1-910-041-1-6 B1-910-041-1-1 B1-910-041-1-2 B1-910-041-1-3 B1-910-041-1-4 B1-910-041-1-5 B1-910-041-1-6 A1-910-042-1-1 A1-910-042-1-2 A1-910-042-1-3 A1-910-042-1-4 A1-910-042-1-5 A1-910-042-1-6 B1-910-042-1-1 B1-910-042-1-2 B1-910-042-1-3 B1-910-042-1-4 B1-910-042-1-5 B1-910-042-1-6 A1-910-043-1-1 A1-910-043-1-2 A1-910-043-1-3 A1-910-043-1-4 A1-910-043-1-5 A1-910-043-1-6 B1-910-043-1-1 B1-910-043-1-2 B1-910-043-1-3 B1-910-043-1-4 B1-910-043-1-5 B1-910-043-1-6 Cure Cycle A A A A A A B B B B B B A A A A A A B B B B B B A A A A A A B B B B B B Prepreg Lot # 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 2 2 3 3 3 3 3 3 3 3 3 3 3 3 ASAP Batch # 1 1 1 1 1 1 2 2 2 2 2 2 3 3 3 3 3 3 4 4 4 4 4 4 5 5 5 5 5 5 6 6 6 6 6 6 NOTE: This table is continued in next four pages. 96 Strength [ksi] 13.230 13.488 13.544 13.724 12.634 13.075 12.601 13.712 13.419 13.323 12.938 11.862 13.552 14.116 13.651 12.855 12.655 12.247 14.727 14.206 15.029 13.983 14.477 14.183 13.898 13.880 14.191 13.636 13.438 13.558 13.740 13.785 13.495 13.201 13.230 12.915 Avg. Specimen Thickn. [in] 0.106 0.106 0.107 0.105 0.107 0.105 0.105 0.105 0.104 0.104 0.105 0.106 0.109 0.109 0.110 0.109 0.109 0.108 0.109 0.109 0.107 0.107 0.108 0.108 0.108 0.108 0.108 0.108 0.108 0.108 0.107 0.109 0.108 0.107 0.108 0.108 # Plies in Laminate 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 Avg. tply [in] 0.00591 0.00588 0.00593 0.00584 0.00592 0.00585 0.00584 0.00585 0.00579 0.00580 0.00584 0.00588 0.00606 0.00604 0.00609 0.00607 0.00608 0.00602 0.00603 0.00604 0.00594 0.00593 0.00599 0.00598 0.00601 0.00599 0.00603 0.00600 0.00600 0.00603 0.00593 0.00603 0.00600 0.00592 0.00602 0.00598 Apparent Interlaminar Shear -- (RTD) Strength TCA T700G-12K-31E/#2510 Unidirectional Carbon Tape Specimen Number A-1-1-1 A-1-1-3 A-1-1-5 A-1-4-7 A-1-4-9 A-1-4-11 A-1-8-13 A-1-8-15 A-1-1-2 A-1-1-4 A-1-1-6 A-1-4-8 A-1-4-10 A-1-4-12 A-1-8-14 A-1-8-16 B-2-1-1 B-2-1-3 B-2-1-5 B-2-4-7 B-2-4-9 B-2-4-11 B-2-8-13 B-2-8-15 B-2-1-2 B-2-1-4 B-2-1-6 B-2-4-8 B-2-4-10 B-2-4-12 B-2-8-14 B-2-8-16 B-2-8-18 Cure Cycle A A A A A A A A A A A A A A A A B B B B B B B B B B B B B B B B B Prepreg Lot # 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 ASAP Batch # 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 97 Strength [ksi] 12.990 12.129 12.027 13.428 13.009 12.130 12.570 13.160 12.877 11.984 12.022 13.144 12.828 11.704 12.860 12.134 13.834 13.279 13.357 13.728 12.787 13.153 12.219 11.170 12.527 12.102 12.494 12.524 12.182 13.335 11.560 11.171 11.512 Avg. Specimen Thickn. [in] 0.107 0.108 0.108 0.108 0.108 0.109 0.108 0.109 0.107 0.108 0.109 0.107 0.109 0.109 0.108 0.108 0.108 0.109 0.109 0.108 0.109 0.109 0.107 0.108 0.109 0.109 0.109 0.108 0.109 0.109 0.108 0.108 0.108 # Plies in Laminate 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 Avg. tply [in] 0.00595 0.00597 0.00602 0.00600 0.00598 0.00604 0.00598 0.00604 0.00593 0.00599 0.00603 0.00594 0.00603 0.00606 0.00599 0.00603 0.00600 0.00605 0.00607 0.00598 0.00603 0.00603 0.00597 0.00601 0.00603 0.00606 0.00603 0.00601 0.00603 0.00603 0.00599 0.00601 0.00601 Apparent Interlaminar Shear -- (RTD) Strength TCA T700G-12K-31E/#2510 Unidirectional Carbon Tape Specimen Number A-13-2-1 A-13-2-3 A-13-2-5 A-13-5-7 A-13-5-9 A-13-5-11 A-13-7-13 A-13-7-15 A-13-2-2 A-13-2-4 A-13-2-6 A-13-5-8 A-13-5-10 A-13-5-12 A-13-7-14 A-13-7-16 A-13-7-18 B-14-2-1 B-14-2-3 B-14-2-5 B-14-5-7 B-14-5-9 B-14-5-11 B-14-7-13 B-14-7-15 B-14-2-2 B-14-2-4 B-14-2-6 B-14-5-8 B-14-5-10 B-14-5-12 B-14-7-14 B-14-7-16 Cure Cycle A A A A A A A A A A A A A A A A A B B B B B B B B B B B B B B B B Prepreg Lot # 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 ASAP Batch # 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 98 Strength [ksi] 11.857 13.369 12.084 12.942 13.518 12.349 13.508 12.945 12.173 12.892 12.472 12.597 11.676 11.371 12.364 11.624 10.835 13.918 13.165 12.735 12.741 12.250 12.836 11.445 11.948 12.345 12.737 13.068 12.676 11.600 12.042 11.942 11.910 Avg. Specimen Thickn. [in] 0.108 0.107 0.108 0.107 0.107 0.109 0.107 0.108 0.107 0.107 0.109 0.107 0.108 0.109 0.107 0.108 0.109 0.107 0.107 0.107 0.107 0.108 0.107 0.108 0.108 0.107 0.107 0.108 0.107 0.108 0.108 0.108 0.108 # Plies in Laminate 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 Avg. tply [in] 0.00600 0.00592 0.00601 0.00596 0.00596 0.00603 0.00596 0.00600 0.00597 0.00596 0.00604 0.00593 0.00601 0.00606 0.00594 0.00599 0.00604 0.00593 0.00594 0.00595 0.00596 0.00599 0.00597 0.00601 0.00601 0.00595 0.00595 0.00597 0.00596 0.00600 0.00599 0.00599 0.00601 Apparent Interlaminar Shear -- (RTD) Strength TCA T700G-12K-31E/#2510 Unidirectional Carbon Tape Specimen Number A-25-3-1 A-25-3-3 A-25-3-5 A-25-6-7 A-25-6-9 A-25-6-11 A-25-8-13 A-25-8-15 A-25-3-2 A-25-3-4 A-25-3-6 A-25-6-8 A-25-6-10 A-25-6-12 A-25-8-14 A-25-8-16 A-25-8-18 B-26-3-1 B-26-3-3 B-26-3-5 B-26-6-7 B-26-6-9 B-26-6-11 B-26-8-13 B-26-8-15 B-26-3-2 B-26-3-4 B-26-3-6 B-26-6-8 B-26-6-10 B-26-6-12 B-26-8-14 B-26-8-16 B-26-8-18 Cure Cycle A A A A A A A A A A A A A A A A A B B B B B B B B B B B B B B B B B Prepreg Lot # 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 ASAP Batch # 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 99 Strength [ksi] 12.692 13.627 11.661 13.055 12.992 12.210 12.211 12.532 12.619 13.211 11.241 11.691 11.537 12.261 10.934 11.351 11.752 13.360 12.664 12.876 12.490 12.825 12.282 12.075 11.539 12.111 11.661 11.575 12.238 12.325 12.122 10.901 10.456 11.010 Avg. Specimen Thickn. [in] 0.111 0.110 0.111 0.111 0.110 0.111 0.110 0.110 0.111 0.111 0.112 0.110 0.111 0.111 0.110 0.110 0.111 0.111 0.111 0.112 0.111 0.111 0.112 0.112 0.112 0.111 0.111 0.111 0.111 0.111 0.112 0.112 0.112 0.113 # Plies in Laminate 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 Avg. tply [in] 0.00617 0.00611 0.00619 0.00615 0.00613 0.00618 0.00613 0.00612 0.00614 0.00615 0.00620 0.00614 0.00619 0.00616 0.00613 0.00613 0.00615 0.00616 0.00615 0.00619 0.00617 0.00618 0.00620 0.00621 0.00621 0.00619 0.00616 0.00618 0.00619 0.00619 0.00623 0.00622 0.00624 0.00625 Apparent Interlaminar Shear -- (RTD) Strength TCA T700G-12K-31E/#2510 Unidirectional Carbon Tape Specimen Number A-37-1-1 A-37-1-3 A-37-1-5 A-37-3-7 A-37-3-9 A-37-3-11 A-37-8-13 A-37-8-15 A-37-1-2 A-37-1-4 A-37-1-6 A-37-3-8 A-37-3-10 A-37-3-12 A-37-8-14 A-37-8-16 A-37-8-18 B-38-1-1 B-38-1-3 B-38-1-5 B-38-3-7 B-38-3-9 B-38-3-11 B-38-8-13 B-38-8-15 B-38-1-2 B-38-1-4 B-38-1-6 B-38-3-8 B-38-3-10 B-38-3-12 B-38-8-14 B-38-8-16 B-38-8-18 Cure Cycle A A A A A A A A A A A A A A A A A B B B B B B B B B B B B B B B B B Prepreg Lot # 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 ASAP Batch # 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 Average Standard Dev. Coeff. of Var. [%] Min. Max. Number of Spec. 100 Strength [ksi] 12.206 12.710 11.852 12.385 11.653 12.512 11.693 11.297 12.287 12.218 11.669 12.719 11.811 12.139 10.509 11.289 10.916 12.500 11.521 11.115 13.077 13.392 12.375 11.367 11.078 11.709 11.368 11.839 12.703 11.767 11.750 10.226 10.557 10.763 12.489 0.920 7.368 10.226 15.029 170 Avg. Specimen Thickn. [in] 0.107 0.107 0.107 0.107 0.107 0.107 0.107 0.107 0.107 0.107 0.107 0.107 0.107 0.107 0.107 0.107 0.107 0.108 0.108 0.109 0.108 0.108 0.108 0.107 0.107 0.108 0.109 0.109 0.107 0.108 0.108 0.107 0.107 0.108 # Plies in Laminate 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 Avg. tply [in] 0.00596 0.00594 0.00593 0.00596 0.00593 0.00593 0.00595 0.00594 0.00593 0.00593 0.00596 0.00592 0.00594 0.00594 0.00595 0.00594 0.00596 0.00601 0.00600 0.00604 0.00599 0.00598 0.00602 0.00593 0.00595 0.00600 0.00605 0.00603 0.00597 0.00602 0.00602 0.00596 0.00595 0.00599 Average 0.0060 Min. Max. 0.0058 0.0063 Pooled Average = 12.489 [ksi] Pooled Standard Deviation = 0.920 [ksi] Pooled Coeff. of Variation = 7.368 [%] Apparent Interlaminar Shear -- (RTD) Measured Strength TCA T700G-12K-31E/#2510 Unidirectional Carbon Tape 14 Prepreg Lot # 6 10 5 8 4 6 3 4 2 2 1 0 0 0 5 10 15 ILSS Strength [ksi] 101 20 25 Prepreg Lot # ASAP Batch # 7 ASAP Batch # 12 3.2.2. Fluid Sensitivity Raw Data Spreadsheets and Scatter Charts 102 In-Plane Shear -- (MEK - RTD) Strength TCA T700G-12K-31E/#2510 Unidirectional Carbon Specimen Number A1-910-041-1-23 A1-910-041-1-24 B1-910-041-1-23 B1-910-041-1-24 B1-910-041-1-25 Batch Number 1 1 2 2 2 Strength [ksi] 22.492 22.173 22.531 22.805 22.262 Average Standard Dev. Coeff. of Var. [%] Min. Max. Number of Spec. Avg. Specimen Thickn. [in] 0.140 0.141 0.142 0.142 0.142 22.453 0.248 1.106 22.173 22.805 5 # Plies in Laminate 24 24 24 24 24 Avg. t ply [in] 0.00585 0.00589 0.00592 0.00593 0.00593 0.0059 Min. Max. 0.0058 0.0059 Pooled Average = 22.453 [ksi] Pooled Standard Deviation = 0.248 [ksi] Pooled Coeff. of Variation = 1.106 [%] In-Plane Shear -- (MEK - RTD) Measured Strength TCA T700G-12K-31E/#2510 Unidirectional Carbon Batch # 3 2 1 0 0 5 10 15 20 25 In-Plane Shear Strength [ksi] 103 30 35 40 In-Plane Shear -- (JP-4 JET FUEL - ETD) Strength TCA T700G-12K-31E/#2510 Unidirectional Carbon Specimen Number A1-910-041-1-15 A1-910-041-1-16 B1-910-041-1-15 B1-910-041-1-16 B1-910-041-1-17 Batch Number 1 1 2 2 2 Strength [ksi] 18.184 17.774 18.070 18.256 18.698 Average Standard Dev. Coeff. of Var. [%] Min. Max. Number of Spec. Avg. Specimen Thickn. [in] 0.144 0.144 0.143 0.143 0.143 18.196 0.335 1.843 17.774 18.698 5 # Plies in Laminate 24 24 24 24 24 Avg. t ply [in] 0.00599 0.00601 0.00594 0.00596 0.00597 0.0060 Min. Max. 0.0059 0.0060 Pooled Average = 18.196 [ksi] Pooled Standard Deviation = 0.335 [ksi] Pooled Coeff. of Variation = 1.843[%] In-Plane Shear -- (JP-4 JET FUEL - ETD) Measured Strength TCA T700G-12K-31E/#2510 Unidirectional Carbon Batch # 3 2 1 0 0 5 10 15 20 25 In-Plane Shear Strength [ksi] 104 30 35 40 In-Plane Shear -- (Hydraulic Fluid - ETD) Strength TCA T700G-12K-31E/#2510 Unidirectional Carbon Specimen Number A1-910-041-1-19 A1-910-041-1-20 A1-910-041-1-21 B1-910-041-1-19 B1-910-041-1-20 Batch Number 1 1 1 2 2 Strength [ksi] 17.692 17.936 18.042 18.359 18.559 Average Standard Dev. Coeff. of Var. [%] Min. Max. Number of Spec. Avg. Specimen Thickn. [in] 0.145 0.145 0.144 0.144 0.144 18.118 0.344 1.898 17.692 18.559 5 # Plies in Laminate 24 24 24 24 24 Avg. t ply [in] 0.00602 0.00603 0.00601 0.00598 0.00599 0.0060 Min. Max. 0.0060 0.0060 Pooled Average = 18.118 [ksi] Pooled Standard Deviation = 0.344 [ksi] Pooled Coeff. of Variation = 1.898 [%] In-Plane Shear -- (Hydraulic Fluid - ETD) Measured Strength TCA T700G-12K-31E/#2510 Unidirectional Carbon Batch # 3 2 1 0 0 5 10 15 20 25 In-Plane Shear Strength [ksi] 105 30 35 40 Fluid Sensitivity Comparison: Average In-Plane Shear Strength with Fluid (ksi) Same Environment In-Plane Shear Strength without Fluid (ksi) Worst Case Environment In-Plane Shear Strength (ksi) MEK (RTD) (RTD) (ETW) 22.453 22.443 13.811 The RTD average in-plane shear strength was not reduced after exposure to MEK. However, it remained 63% higher than water exposure in ETW condition. Average In-Plane Shear Strength with Fluid (ksi) Same Environment In-Plane Shear Strength without Fluid (ksi) Worst Case Environment In-Plane Shear Strength (ksi) JP-4 JET FUEL (ETD) (ETD) (ETW) 18.196 18.610 13.811 The ETD average in-plane shear strength was reduced 2% after exposure to JP-4 Jet Fuel. However it remained 32% higher than water exposure in ETW conditions. Average In-Plane Shear Strength with Fluid (ksi) Same Environment In-Plane Shear Strength without Fluid (ksi) Worst Case Environment In-Plane Shear Strength (ksi) HYDRAULIC FLUID (ETD) (ETD) (ETW) 18.118 18.610 13.811 The ETD average in-plane shear strength was reduced 3% after exposure to hydraulic fluid. However it remained 31% higher than water exposure in ETW conditions. 106 3.2.3. Representative Shear Stress-Strain Curve The following stress-strain curve is representative of the TORAY T700-12K31E/#2510 Unidirectional Tape prepreg system. The tension and compression stress-strain curves are not presented in graphical form. If strain design allowables from these tests are required, simple one-dimensional linear stress-strain relationships may be used to obtain corresponding strain design values. This process should approximate tensile and compressive strain behavior relatively well but may produce extremely conservative strain values in shear due to the nonlinear behavior. A more realistic approach for shear strain design allowables is to use a maximum strain value of 5% (reference MIL-HDBK-17-1E, section 5.7.6). If a nonlinear analysis of the material’s shear behavior is required, the curve-fit of the shear stress-strain curve may be used. The representative shear stress-strain curve was obtained by taking the average of all the sample shear curves and determining the best-fit line through the data. The actual data points are also presented on the chart to demonstrate material variability. 107 Shear Stress vs. Shear Strain, RTD 20000 18000 Strain Data Points Best Curve Fit Output 16000 Shear Stress [psi] 14000 12000 10000 8000 y0.5 = a + bx0.5ln x r2 = 0.99935929 a = -15.451144 b = -196.23019 6000 4000 2000 0 0 0.02 0.04 0.06 Shear Strain [in/in] 108 0.08 0.1 0.12 3.3. Statistical Results 109 DISTRIBUTION OF DATA & NORMAL CURVES Toray TCA T700G-12K-31E/#2510 Unidirectional Carbon Tape DISTRIBUTION OF DATA AT INDIVIDUAL TEST CONDITIONS 1.2 DISTRIBUTION OF POOLED DATA 1 CTD RTD ETD ETW 0.9 NONE NORMAL CURVE 1.0 NORMAL CURVE 0.8 NORMAL CURVE NORMAL CURVE NORMAL CURVE 0.7 Probability of Survival Probability of Survival 0.8 0.6 0.6 0.5 0.4 0.4 0.3 0.2 POOLED DATA 0.2 0.1 NORMAL CURVE + 10% 0 0.0 0 100 200 300 0.5 400 0.6- 10% 0.7 0.8 0.9 1 Normalized Data 0° Tension - Measured Strength 110 1.1 1.2 1.3 DISTRIBUTION OF DATA & NORMAL CURVES Toray TCA T700G-12K-31E/#2510 Unidirectional Carbon Tape DISTRIBUTION OF DATA AT INDIVIDUAL TEST CONDITIONS 1.2 DISTRIBUTION OF POOLED DATA 1 CTD RTD ETD ETW 0.9 NONE NORMAL CURVE 1.0 NORMAL CURVE 0.8 NORMAL CURVE NORMAL CURVE NORMAL CURVE 0.7 Probability of Survival Probability of Survival 0.8 0.6 0.6 0.5 0.4 0.4 0.3 0.2 POOLED DATA 0.2 0.1 NORMAL CURVE + 10% 0 0.0 0 100 200 300 0.5 400 0.6- 10% 0.7 0.8 0.9 1 Normalized Data 0° Tension - Normalized Strength 111 1.1 1.2 1.3 DISTRIBUTION OF DATA & NORMAL CURVES Toray TCA T700G-12K-31E/#2510 Unidirectional Carbon Tape DISTRIBUTION OF DATA AT INDIVIDUAL TEST CONDITIONS 1.2 DISTRIBUTION OF POOLED DATA 1 CTD RTD ETD ETW 0.9 NONE 1.0 NORMAL CURVE NORMAL CURVE 0.8 NORMAL CURVE NORMAL CURVE NORMAL CURVE 0.7 Probability of Survival Probability of Survival 0.8 0.6 0.4 0.6 0.5 0.4 0.3 0.2 0.2 POOLED DATA 0.0 -10 -5 0.1 0 5 10 15 20 NORMAL CURVE 25 + 10% 0 0.5 -0.2 0.7 - 10% 0.9 1.1 Normalized Data 90° Tension - Measured Strength 112 1.3 1.5 DISTRIBUTION OF DATA & NORMAL CURVES Toray TCA T700G-12K-31E/#2510 Unidirectional Carbon Tape DISTRIBUTION OF DATA AT INDIVIDUAL TEST CONDITIONS 1.2 DISTRIBUTION OF POOLED DATA 1 CTD RTD ETD ETW 0.9 NONE NORMAL CURVE 1.0 NORMAL CURVE 0.8 NORMAL CURVE NORMAL CURVE NORMAL CURVE 0.7 Probability of Survival Probability of Survival 0.8 0.6 0.6 0.5 0.4 0.4 0.3 0.2 POOLED DATA 0.2 0.1 NORMAL CURVE + 10% 0 0.0 0 50 100 150 200 250 0.5 300 0.6 - 10% 0.7 0.8 0.9 Normalized Data 0° Compression - Measured Strength 113 1 1.1 1.2 DISTRIBUTION OF DATA & NORMAL CURVES Toray TCA T700G-12K-31E/#2510 Unidirectional Carbon Tape DISTRIBUTION OF DATA AT INDIVIDUAL TEST CONDITIONS 1.2 DISTRIBUTION OF POOLED DATA 1 CTD RTD ETD ETW 0.9 NONE NORMAL CURVE 1.0 NORMAL CURVE 0.8 NORMAL CURVE NORMAL CURVE NORMAL CURVE 0.7 Probability of Survival Probability of Survival 0.8 0.6 0.6 0.5 0.4 0.4 0.3 0.2 POOLED DATA 0.2 0.1 NORMAL CURVE + 10% 0 0.0 0 50 100 150 200 250 0.5 300 0.6 - 10% 0.7 0.8 0.9 Normalized Data 0° Compression - Normalized Strength 114 1 1.1 1.2 DISTRIBUTION OF DATA & NORMAL CURVES Toray TCA T700G-12K-31E/#2510 Unidirectional Carbon Tape DISTRIBUTION OF DATA AT INDIVIDUAL TEST CONDITIONS 1.2 DISTRIBUTION OF POOLED DATA 1 CTD RTD ETD ETW 0.9 NONE 1.0 NORMAL CURVE NORMAL CURVE 0.8 NORMAL CURVE NORMAL CURVE NORMAL CURVE 0.7 Probability of Survival Probability of Survival 0.8 0.6 0.4 0.6 0.5 0.4 0.3 0.2 0.2 POOLED DATA 0.0 0.1 0 10 20 30 40 50 NORMAL CURVE 60 + 10% 0 0.5 -0.2 0.6 - 10% 0.7 0.8 0.9 Normalized Data 90° Compression - Measured Strength 115 1 1.1 1.2 DISTRIBUTION OF DATA & NORMAL CURVES Toray TCA T700G-12K-31E/#2510 Unidirectional Carbon Tape DISTRIBUTION OF DATA AT INDIVIDUAL TEST CONDITIONS 1.2 DISTRIBUTION OF POOLED DATA 1 CTD RTD ETD ETW 0.9 NONE 1.0 NORMAL CURVE NORMAL CURVE 0.8 NORMAL CURVE NORMAL CURVE NORMAL CURVE 0.7 Probability of Survival Probability of Survival 0.8 0.6 0.4 0.6 0.5 0.4 0.3 0.2 0.2 POOLED DATA 0.0 0.1 0 10 20 30 NORMAL CURVE 40 + 10% 0 0.5 -0.2 0.6 - 10% 0.7 0.8 0.9 Normalized Data In-Plane Shear 116 1 1.1 1.2 DISTRIBUTION OF DATA & NORMAL CURVES Toray TCA T700G-12K-31E/#2510 Unidirectional Carbon Tape DISTRIBUTION OF DATA AT INDIVIDUAL TEST CONDITIONS 1.2 DISTRIBUTION OF POOLED DATA 1 RTD NONE NONE NONE 0.9 NONE 1.0 NORMAL CURVE NORMAL CURVE 0.8 NORMAL CURVE NORMAL CURVE NORMAL CURVE 0.7 Probability of Survival Probability of Survival 0.8 0.6 0.4 0.6 0.5 0.4 0.3 0.2 0.2 POOLED DATA 0.0 0.1 0 5 10 15 20 25 NORMAL CURVE 30 + 10% 0 0.5 -0.2 0.6- 10% 0.7 0.8 0.9 1 Normalized Data Apparent Interlaminar Shear 117 1.1 1.2 1.3 APPENDIX A. PHYSICAL AND MECHANICAL TEST PROCEDURES 118 A.1. Physical Properties A.1.1. Uncured Resin Content Three (100 mm X 100 mm) uncured samples were taken across the width of the prepreg ply sheet, from the start and end of the batch. These samples were tested for resin weight percentage in accordance with TCWIN-Q-P004, using N-Methyl Pyrrolidone (NMP) solvent to extract the resin matrix, and SACMA SRM 23-94, Method A. A.1.2. Uncured Volatile Content The volatile content weight fraction was determined in accordance with TCWIN-QP001 that meets the intent of ASTM D3530. Three (100 mm X 100 mm) uncured samples were taken across the width of the prepreg ply sheet, from the start and end of the batch. A.1.3. Resin Gel Time Three (6 mm X 6 mm) uncured samples were taken across the width of the prepreg ply sheet, from the start and end of the prepreg material batch. The gel time property was performed in accordance with ASTM D3532 and TCWIN-U-P007. A.1.4. Resin Flow The resin flow property was determined in accordance with SACMA SRM 22-94 and TCWIN-U-P008. A.1.5. Uncured Fiber Areal Weight The surface areas of resin content samples tested in accordance with 2.2.1 were precisely measured in accordance with TCWIN-Q-P004 and SACMA SRM 23R-94. The fiber areal weight (g/m2) was calculated by dividing the mass of the resin free fibrous residue by the measured surface area. A.1.6. Infrared Spectroscopy The infrared spectroscopy signature tests were performed in accordance with TCWIN-U-C002 that meets the intent of ASTM D1252 and ASTM D168. 119 A.1.7. High Performance Liquid Chromatography (HPLC) HPLC signature tests were performed in accordance with TCWIN-U-C004 and SACMA SRM 20R-94. A.1.8. Differential Scanning Calorimetry (DSC) DSC was performed to provide thermal property, specifically onset and peak temperature, data for prepreg material. The DSC tests were conducted in accordance with SACMA SRM 25R-94 and TCWIN-U-C003. A.1.9. Cured Neat Resin Density Testing the specimens in accordance with ASTM M215 determined the cured neat resin density. follows: W1 ρ Re sin = ρ L W1 − W2 where: D792 Method A and TCWIN-UThe density was calculated as ρResin = Resin density, g/cc ρL = density of ethanol or water, g/cc W1 = weight of sample in air W2 = weight of sample in ethanol or water A.1.10. Fiber Volume The fiber volume of each mechanical test laminate was determined in accordance with ASTM D3171-90. The calculation was performed in accordance with the following equation; W VF = ρ C * CF ρF where: VF = calculated fiber volume, % ρC = laminate density, g/cc (same method as 2.2.9) WCF = weight of fibrous carbon fiber residue of acid digestion, g ρF = nominal carbon fiber density, g/cc = 1.79 for T700G A.1.11. Resin Volume The resin volume of each mechanical test laminate was determined in accordance with ASTM D3171-90. The calculation was performed in accordance with the following equation; 120 where: 100 − WCF VF = ρ C * ρR VF = calculated fiber volume, %(v) ρC = laminate density, g/cc (same method as 2.2.9) WCF = weight of fibrous carbon fiber residue of acid digestion, g ρR = nominal cured neat resin density, g/cc = 1.267 A.1.12. Void Content The void content of each mechanical test laminate was determined in accordance with ASTM D2734-94. The calculation was performed in accordance with the following equation; 100 − WCF WCF VV = 100 − ρ C * + ρR ρ F where: VV = Void content, %(v) ρC = laminate density, g/cc (same method as 2.2.9) WCF = weight of fibrous carbon fiber residue of acid digestion, g ρF = nominal carbon fiber density, g/cc = 1.79 for T700G ρR = nominal cured neat resin density, g/cc = 1.267 A.1.13. Cured Laminate Tg by DMA The dry and wet Tg by DMA was determined on three specimens per batch in accordance with SACMA SRM 18R-94. The wet Tg specimens were conditioned in accordance with method described in paragraph 2.1.7.1. The resultant wet Tg data reflected the plasticization of resin matrix due to moisture absorption that is anticipated for any operational environment. A.2. TENSILE PROPERTIES Note: The following descriptions below apply to both 0° (Warp) and 90° (Fill) Tensile specimens unless otherwise specified. A.2.1. 0° (Warp) and 90° (Fill) Tensile Properties The 0° (warp) and 90° (fill) tensile tests were conducted in accordance with ASTM D3039 and TCWIN-U-M201. Six test specimens, 4 for tensile strength & modulus and 2 for tensile strength only, were tested for each test condition. Test specimens 121 from one batch were tested at -65°F (Dry). Test specimens from three batches were tested at 75°F (Dry), 180°F (Dry) and 180°F (Wet). Twelve plies were used to fabricate the initial test panels, for zero-degree (warp)12 and ninety-degree (fill) 12 ply orientations. The panels were tabbed in accordance with para. 2.1.5. The zero-degree and ninety-degree test specimens were wet cut to 9.0 inches nominal length and 1.00 inch nominal width in accordance with TCWINQ-M101. The widths of the test specimens were measured with digital ¼” diameter flat anvil and spindle micrometer. The thickness of the specimens were measured with digital ¼” diameter hemispherical anvil and spindle micrometer. The measurements were recorded onto TCFOR-Q-033. The width and thickness measurements were entered into the test frame computer along with the material type, batch number, test condition and specimen identification. The 0° (warp) tensile test specimens were strain gauged with CEA-06-125UT-120 biaxial strain gage, except the –65 °F test specimens that were strain gauge with CEA-06-125UT-350 biaxial strain gage by Intec. The 90° (fill) tensile test specimens were strain gauged with C-960401-A axial strain gage, except the –65 °F test specimens that were strain gauge with CEA-06-125UW-350 axial strain gage by Intec. Instron 4505 load frame, operated in stroke control mode, was used to apply loading to the specimens at a crosshead rate of 0.05 inch/minute. For 0° (warp) tensile specimens, the loads, crosshead displacements, longitudinal strains and transverse strains were recorded throughout each test using a calibrated, computerized data assimilation system. For 90° (fill) tensile specimens, the loads, crosshead displacements and transverse strains only were recorded throughout each test using a calibrated, computerized data assimilation system. A.2.1.1. Tensile Calculations The ultimate tensile strengths, moduli and the poisson’s ratio (zero-degree only) were calculated by transferring the raw data recorded, for example, ultimate loads, from the Instron computer into a Microsoft Excel spreadsheet program, in accordance with the following equations: A.2.1.1.1. Tensile Strength (Un-normalized) The un-normalized tensile strength was calculated using the following equation: σ ULT = P 1,000 psi b*d * ksi 122 where: σ ULT = the ultimate tensile stress (ksi) P = the maximum load, (lb.) b = the averaged measured width of the specimen (inch) d = the averaged measured thickness of the specimen (inch) A.2.1.1.2. Tensile Strength (Normalized) The normalized tensile strength was calculated using the following equation: σ ULT = CPT specimen P x 1,000 psi CPTbatchaverage b * d * ksi A.2.1.1.3. Tensile Modulus of Elasticity (Un-normalized) The un-normalized longitudinal tensile modulus of elasticity was calculated using the following equation: P0.3% − P0.1% E11T = 1,000,000 psi b * d * (ε 0.3% − ε 0.1% )* msi where: E11T = the tensile modulus of elasticity (msi) b = the averaged measured width of the specimen (inch) d = the averaged measured thickness of the specimen (inch) P0.3% = the applied load at 3000 microstrain (kips) P0.1% = the applied load at 1000 microstrain (kips) ε0.3% = 0.3% measured longitudinal strain = 3000 microinches/inch (µin/in) ε0.1% = 0.1% measured longitudinal strain = 1000 microinches/inch (µin/in) A.2.1.1.4. Tensile Modulus of Elasticity (Normalized) The normalized longitudinal tensile modulus of elasticity was calculated using the following equation: CPTspecimen P0.3% − P0.1% x E11T = 1,000,000 psi CPTbatchaverage b * d * (ε 0.3% − ε 0.1% ) * msi A.2.1.1.5. 0° (Warp) Tensile Poisson’s Ratio The poisson’s ratio (ν12) of 0° (warp) tensile specimen was calculated as follows: 123 υ12 = where: εY 2 − εY1 0.002 υ12 = major Poisson’s ratio εY1 = transverse strain at stress 1, inch/inch εY2 = transverse strain at stress 2, inch/inch 0.002 = the longitudinal strain range (εX2-εX1)=0.003–0.001 in/in A.3. COMPRESSIVE STRENGTH Note: The following description apply to both 0° (Warp) and 90° (Fill) Compressive Strength specimens unless otherwise specified. A.3.1. 0° (Warp) and 90° (Fill) Compressive Strength Properties The 0° (warp) and 90° (fill) compressive strength tests were conducted in accordance with SACMA SRM 1R-94 and TCWIN-U-M204. Six compressive strength specimens were tested for each test condition. Test specimens from one batch were tested at -65°F (Dry). Test specimens from three batches were tested at 75°F (Dry), 180°F (Dry) and 180°F (Wet). Twelve plies were used to fabricate the initial test panels, for zero-degree (warp)12 and ninety-degree (fill) 12 ply orientations. The panels were tabbed in accordance with para. 2.1.5. The test specimens were wet cut, to nominal length of 3.18 inches and a nominal width of 0.50 inch. The test specimens were machined at NIAR, Wichita State University in accordance with SACMA SRM 1-94. The widths of the specimens were measured with digital ¼” diameter flat anvil and spindle micrometer. The thickness of the specimens used in calculations was the average of measurements on untabbed test panel with digital ¼” diameter hemispherical anvil and spindle micrometer. The measurements were recorded onto TCFOR-Q-033. The width and thickness measurements were entered into the test frame computer along with the material type, batch number, test condition and specimen identification. A modified ASTM D695 anti-buckling fixture was used to augment specimen stability during the compressive tests. Instron 4510 load frame, operated in stroke control mode, was used to apply loading to the specimens at 0.05 inch/minute crosshead rate. The loads and displacements were recorded throughout each test using a calibrated, computerized data assimilation system. 124 A.3.1.1. Compressive Strength Calculations The ultimate compressive strengths were calculated by transferring the raw data recorded, for example, ultimate loads, from the Instron 4510 into a Microsoft Excel spreadsheet program, in accordance with the following equations: A.3.1.1.1. Compressive Strength Calculation (Un-normalized) The un-normalized 0° (warp) & 90° (fill) ultimate compressive strengths were calculated in accordance with the following formula: F= where: P b* t F = the ultimate compressive strength (ksi) P = the ultimate compressive load (klb. or kips) b = the averaged measured specimen width (inch) t = the average thickness measured on untabbed compression panel A.3.1.1.2. Compressive Strength Calculation (Normalized) The 0° (warp) & 90° (fill) compressive strengths were normalized in accordance with the following formula: F= CPTspecimen P x b * t CPTbatchaverage A.4. COMPRESSIVE MODULUS Note: The following description apply to both 0° (Warp) and 90° (Fill) Compressive Modulus specimens unless otherwise specified. A.4.1. 0° (Warp) and 90° (Fill) Compression Modulus Properties The 0° (warp) and 90° (fill) compressive modulus tests were conducted in accordance with SACMA SRM 1R-94 and TCWIN-U-M206. Two test specimens were tested for each test condition. Test specimens from one batch were tested at 65°F (Dry). Test specimens from three batches were tested at 75°F (Dry), 180°F (Dry) and 180°F (Wet). 125 Fourteen plies were used to fabricate the initial test panels, for zero-degree (warp)14 and ninety-degree (fill) 14 ply orientations. The test specimens were wet cut, to nominal length of 3.18 inches and a nominal width of 0.50 inch, in accordance with TCWIN-Q-M103. The widths of the test specimens were measured with digital ¼” diameter flat anvil and spindle micrometer. The thickness of the specimens were measured with digital ¼” diameter hemispherical anvil and spindle micrometer. The measurements were recorded onto TCFOR-Q-033. The width and thickness measurements were entered into the test frame computer along with the material type, batch number, test condition and specimen identification. A modified ASTM D695 anti-buckling fixture was used to augment specimen stability during the compressive tests. Instron 4510 load frame, operated in stroke control mode, was used to apply the loads. The crosshead displacement rate for each test was 0.05 in/min (1.27 mm/min) and the strains were measured with a FAE-12S-12S6EL-2 uni-axial strain gauge, except for the –65°F test specimens that were strain gauged with CEA-06-125UW-350 uni-axial strain gauge and tested by Intec. The loads and strains were recorded throughout each test using computerized data assimilation system. A.4.1.1. Compression Modulus Calculations The compression moduli were calculated by transferring the raw data recorded, for example, longitudinal strains, from the Instron 4510 into a Microsoft Excel spreadsheet program, in accordance with the following equations: A.4.1.1.1. Compressive Modulus Calculation (Un-normalized) The un-normalized 0° (warp) & 90° (fill) compressive modulus was calculated as follows: E= where: b * d * (ε 0.3% P0.3% − P0.1% 1,000,000 psi − ε 0 .1 % ) * msi E = compressive modulus (msi) P0.3% = applied load at 3000 microstrain, (lb.) P0.1% = applied load at 1000 microstrain, (lb.) b = averaged measured specimen width, (inch) d = averaged measured specimen thickness, (inch) ε0.3% = 0.3% measured strain = 3000 microinches/inch (µin/in) ε0.1% = 0.1% measured strain = 1000 microinches/inch (µin/in) 126 A.4.1.1.2. Compressive Modulus Calculation (Normalized) The 0° (warp) & 90° (fill) compressive modulus normalization was calculated as follows: E= b * d * (ε 0.3% CPTspecimen P0.3% − P0.1% x 1,000,000 psi CPTbatchaverage − ε 0 .1 % ) * msi A.5. IN-PLANE (IOSIPESCU) SHEAR The in-plane (iosipescu) shear tests were conducted in accordance with ASTM D5379-93 and D5379-98 for new calculation ranges. Six test specimens, 4 for shear strength & modulus and 2 for shear strength only, were tested for each test condition. Test specimens from one batch were tested at -65°F (Dry). Test specimens from three batches were tested at 75°F (Dry), 180°F (Dry) and 180°F (Wet). Sixteen plies were used to fabricate the initial test panels, in the (Warp/Fill) 4S ply stacking sequence. The test specimens were wet cut, to nominal length of 3.0 inches and to nominal width of 0.75 inch. The specimen width is further machined to symmetrical centrally located v-notched width of 0.45 inch, in accordance with ASTM D5379-93. The symmetrical centrally notched widths of the test specimens were measured with digital needlepoint and spindle micrometer. The thickness of the specimens were measured with digital ¼” diameter hemispherical anvil and spindle micrometer. The measurements were recorded onto TCFOR-Q-033. The width and thickness measurements were entered into the test frame computer along with the material type, batch number, test condition and specimen identification. The test specimens were inserted into the v-notched beam test fixture, with the notch located along the line-of-action of loading by means of an alignment tool that referenced the fixture. The notches influence the shear strain along the loading direction, as the two halves of the fixture were compressed by the load frame while monitoring load. Instron 4505 load frame, operated in stroke control mode, was used to apply the loads. The crosshead displacement rate for each test was 0.05 in/min (1.27 mm/min). The strains were measured with a EA-06-125-TW-120 rosette strain gauge, except the -65°F test specimens that were strain gauged with EA-06-062TV350 and tested by Intec. The loads and strains were recorded throughout each test using computerized data assimilation system. 127 A.5.1. In-plane (Iosipescu) Shear Strength Calculations The strains were measured using the bonded strain gauge. The shear cord modulus was calculated in accordance with ASTM D5379-98, at 6500 microstrain and 2500 microstrain. The ultimate in-plane (iosipescu) shear strength and moduli were calculated by transferring the raw data recorded, for example, ultimate loads, measured strains, from the instron computer into a Microsoft Excel spreadsheet, in accordance with the following equations: A.5.1.1. In-plane (Iosipescu) Shear, Ultimate Strength Calculation τ Ult . = where: P 1,000 psi b*d * ksi τUlt. = the ultimate in-plane shear strength, ksi P = the ultimate load, lbs. b = the measured specimen width, in the symmetrical centrally located notch, inch d = the average measured specimen thickness, inch A.5.1.2. In-plane (Iosipescu) Shear, Modulus Calculation G12 = where: P0.65% − P0.25% 1,000,000 psi b * d * (γ 0.65% − γ 0.25% ) * msi G12 = shear chord modulus of elasticity (Msi) P0.65% = applied load at 6500 microstrain (lbs.) P0.25% = applied load at 2500 microstrain (lbs.) b = the measured specimen width, in the symmetrical centrally located notch (inch) d = the average measured specimen thickness (inch) γ0.65% = ε+45+ε-45= shear strain at 6500 microstrain γ0.25% = ε+45+ε-45= shear strain at 2500 microstrain A.6. SHORT BEAM SHEAR The short beam shear tests were conducted in accordance with ASTM 2344-89. Six test specimens from three batches were tested at 75°F (Dry) only. 128 Twelve plies were used to fabricate the initial test panels, in the zero-degree ply stacking sequence, (warp)12. The test specimens were wet cut, to nominal length of 6*average thickness, in inches and to nominal width of 0.25 inch. Instron 4505 load frame, operated in stroke control mode, was used to apply the loads. The crosshead displacement rate for each test was 0.05 in/min (1.27 mm/min). The loads and displacements were recorded throughout each test using computerized data assimilation system. A.6.1. Short Beam Shear Strength Calculations The short beam shear strengths were calculated by transferring the raw data recorded from the Instron 4505 computer into Microsoft Excel spreadsheet program, in accordance with the following equation: A.6.1.1. Short Beam Shear Strength Calculation F= where: 3* P 1,000 psi 4 * b * t * ksi F. = the short beam shear strength (ksi) P = the ultimate load (lbs.) b = the measured specimen width (inch) t = the measured specimen thickness (inch) 129 APPENDIX B. MOISTURE CONDITIONING HISTORY CHARTS 130 Traveler #1 Traveler #2 1.00 0.50 1.50 1.00 0.50 0.00 0.00 2 4 6 Time, days 8 2 1/2 4 6 Time, days 8 1.00 0.50 0.00 Time, days 6 1/2 8 4 6 Time, days 1.50 1.00 0.50 0 1/2 4 Time, days 6 8 6 8 1/2 Traveler #8 1.50 1.00 0.50 1.50 1.00 0.50 0.00 2 4 Time, days 131 4 2.00 0 1/2 2 Time, days 0.00 2 0.50 8 2.00 0 1.00 Traveler #7 0.00 4 2 1/2 % Weight Gain % Weight Gain 1.50 1.50 0.00 0 2.00 2 0.50 Traveler #6 2.00 0 1.00 0.00 0 Traveler #5 1.50 % Weight Gain 0 2.00 % Weight Gain % Weight Gain % Weight Gain 1.50 Traveler #4 2.00 % Weight Gain 2.00 2.00 % Weight Gain Traveler #3 6 1/2 8 0 2 4 Time, days 6 1/2 8 Traveler #9M Traveler #11M 1.00 0.50 0.00 1.50 1.00 0.50 0.00 2 4 Time, days 6 8 1/2 4 6 8 1/2 1.00 0.50 0.00 Time, days 1/2 8 4 6 1.50 1.00 0.50 0 1/2 4 Time, days 6 8 6 8 1/2 Traveler #12S 1.50 1.00 0.50 1.50 1.00 0.50 0.00 2 4 Time, days 132 4 2.00 0 1/2 2 Time, days 0.00 2 0.50 8 2.00 0 1.00 Traveler #11S 0.00 6 2 Time, days % Weight Gain 1.50 1.50 0.00 0 2.00 4 0.50 Traveler #10S % Weight Gain % Weight Gain 2 Time, days 2.00 2 1.00 0.00 0 Traveler #9S 0 1.50 % Weight Gain 0 2.00 % Weight Gain 1.50 Traveler #15M 2.00 % Weight Gain 2.00 % Weight Gain % Weight Gain 2.00 Traveler #13M 6 1/2 8 0 2 4 Time, days 6 1/2 8 Traveler #13S Traveler #14S 1.00 0.50 0.00 1.50 1.00 0.50 0.00 2 4 Time, days 6 8 4 6 Time, days 8 1.00 0.50 0.00 Time, days 1/2 8 4 Time, days 6 1.50 1.00 0.50 0 1/2 4 Time, days 6 8 6 8 1/2 Traveler #20 1.50 1.00 0.50 1.50 1.00 0.50 0.00 2 4 Time, days 133 4 2.00 0 1/2 2 Time, days 0.00 2 0.50 8 2.00 0 1.00 Traveler #19 0.00 6 2 1/2 % Weight Gain 1.50 1.50 0.00 0 2.00 4 0.50 Traveler #18 % Weight Gain % Weight Gain 2 1/2 2.00 2 1.00 0.00 0 Traveler #17 0 1.50 % Weight Gain 0 2.00 % Weight Gain 1.50 Traveler #16S 2.00 % Weight Gain 2.00 % Weight Gain % Weight Gain 2.00 Traveler #15S 6 1/2 8 0 2 4 Time, days 6 1/2 8 Traveler #21 Traveler #22 1.00 0.50 0.00 1.50 1.00 0.50 0.00 2 4 6 Time, days 8 2 1/2 4 6 Time, days 8 1.00 0.50 0.00 Time, days 6 1/2 8 4 6 Time, days 1.50 1.00 0.50 0 1/2 4 Time, days 6 8 6 8 1/2 Traveler #28 1.50 1.00 0.50 1.50 1.00 0.50 0.00 2 4 Time, days 134 4 2.00 0 1/2 2 Time, days 0.00 2 0.50 8 2.00 0 1.00 Traveler #27 0.00 4 2 1/2 % Weight Gain % Weight Gain 1.50 1.50 0.00 0 2.00 2 0.50 Traveler #26 2.00 0 1.00 0.00 0 Traveler #25 1.50 % Weight Gain 0 2.00 % Weight Gain % Weight Gain % Weight Gain 1.50 Traveler #24 2.00 % Weight Gain 2.00 2.00 % Weight Gain Traveler #23 6 1/2 8 0 2 4 Time, days 6 1/2 8 Traveler #29M Traveler #31M 1.00 0.50 0.00 1.50 1.00 0.50 0.00 2 4 Time, days 6 8 1/2 4 6 8 1/2 1.00 0.50 0.00 Time, days 1/2 8 4 6 1.50 1.00 0.50 0 1/2 4 Time, days 6 8 6 8 1/2 Traveler #32S 1.50 1.00 0.50 1.50 1.00 0.50 0.00 2 4 Time, days 135 4 2.00 0 1/2 2 Time, days 0.00 2 0.50 8 2.00 0 1.00 Traveler #31S 0.00 6 2 Time, days % Weight Gain 1.50 1.50 0.00 0 2.00 4 0.50 Traveler #30S % Weight Gain % Weight Gain 2 Time, days 2.00 2 1.00 0.00 0 Traveler #29S 0 1.50 % Weight Gain 0 2.00 % Weight Gain 1.50 Traveler #35M 2.00 % Weight Gain 2.00 % Weight Gain % Weight Gain 2.00 Traveler #33M 6 1/2 8 0 2 4 Time, days 6 1/2 8 Traveler #33S Traveler #34S 1.00 0.50 0.00 1.50 1.00 0.50 0.00 2 4 6 Time, days 8 4 6 Time, days 8 0 1.00 0.50 Time, days 6 1/2 8 2 4 6 0 8 1.50 1.00 0.50 4 Time, days 6 8 1.50 1.00 0.50 8 1.50 1.00 0.50 0.00 2 4 Time, days 136 6 1/2 2.00 0 1/2 4 Traveler #40 0.00 2 2 Time, days 2.00 0 0.50 Traveler #39 0.00 0.00 1.00 Time, days 1/2 % Weight Gain 1.50 1.50 0.00 1/2 2.00 4 0.50 Traveler #38 % Weight Gain % Weight Gain 2 1/2 2.00 2 1.00 0.00 0 Traveler #37 0 1.50 % Weight Gain 0 2.00 % Weight Gain 1.50 Traveler #36S 2.00 % Weight Gain 2.00 % Weight Gain % Weight Gain 2.00 Traveler #35S 6 1/2 8 0 2 4 Time, days 6 1/2 8 Traveler #41 Traveler #42 1.00 0.50 0.00 1.50 1.00 0.50 0.00 2 4 6 Time, days 8 2 1/2 4 6 Time, days 8 1.00 0.50 0.00 Time, days 6 1/2 8 4 6 Time, days 1.50 1.00 0.50 0 1/2 4 Time, days 6 8 6 8 1/2 Traveler #48 1.50 1.00 0.50 1.50 1.00 0.50 0.00 2 4 Time, days 137 4 2.00 0 1/2 2 Time, days 0.00 2 0.50 8 2.00 0 1.00 Traveler #47 0.00 4 2 1/2 % Weight Gain % Weight Gain 1.50 1.50 0.00 0 2.00 2 0.50 Traveler #46 2.00 0 1.00 0.00 0 Traveler #45 1.50 % Weight Gain 0 2.00 % Weight Gain % Weight Gain % Weight Gain 1.50 Traveler #44 2.00 % Weight Gain 2.00 2.00 % Weight Gain Traveler #43 6 1/2 8 0 2 4 Time, days 6 1/2 8 Traveler #49M Traveler #51M 1.00 0.50 0.00 1.50 1.00 0.50 0.00 2 4 Time, days 6 8 1/2 4 6 8 1.00 0.50 0.00 Time, days 1/2 8 4 Time, days 6 1.50 1.00 0.50 0 1/2 4 Time, days 6 8 6 8 1/2 Traveler #52S 1.50 1.00 0.50 1.50 1.00 0.50 0.00 2 4 Time, days 138 4 2.00 0 1/2 2 Time, days 0.00 2 0.50 8 2.00 0 1.00 Traveler #51S 0.00 6 2 1/2 % Weight Gain 1.50 1.50 0.00 0 2.00 4 0.50 Traveler #50S % Weight Gain % Weight Gain 2 Time, days 2.00 2 1.00 0.00 0 Traveler #49S 0 1.50 % Weight Gain 0 2.00 % Weight Gain 1.50 Traveler #35M 2.00 % Weight Gain 2.00 % Weight Gain % Weight Gain 2.00 Traveler #53M 6 1/2 8 0 2 4 Time, days 6 1/2 8 Traveler #53S Traveler #54S 1.00 0.50 0.00 1.50 1.00 0.50 0.00 2 4 6 Time, days 8 4 6 Time, days 8 1/2 1.00 0.50 0.00 Time, days 1/2 8 4 6 1.50 1.00 0.50 0 1/2 4 Time, days 6 8 6 8 1/2 Traveler #60 1.50 1.00 0.50 1.50 1.00 0.50 0.00 2 4 Time, days 139 4 2.00 0 1/2 2 Time, days 0.00 2 0.50 8 2.00 0 1.00 Traveler #59 0.00 6 2 Time, days % Weight Gain 1.50 1.50 0.00 0 2.00 4 0.50 Traveler #58 % Weight Gain % Weight Gain 2 1/2 2.00 2 1.00 0.00 0 Traveler #57 0 1.50 % Weight Gain 0 2.00 % Weight Gain 1.50 Traveler #56S 2.00 % Weight Gain 2.00 % Weight Gain % Weight Gain 2.00 Traveler #55S 6 1/2 8 0 2 4 Time, days 6 1/2 8 APPENDIX C. PHYSICAL TEST RESULTS 140 Summary of Chemical and Physical Tests - Uncured Material Properties Material Batch Uncured Resin Content (%) Physical Fiber Prepreg Areal Volatile Gel Resin Weight Content Time Flow 2 (g/m ) (%) (minutes) (%) Chemical IR P1 AB991033 AB991034 AB991035 Grand Average Requirement 34.6 35.0 34.9 34.8 35 ± 3 148 0.17 149 0.15 149 0.14 149 0.15 150 ± 6 2.0 max 6.2 6.0 6.2 6.1 5 - 25 HPLC (% Area) P2 P3 P4 17.4 scan 9.8 8.5 5.8 61.5 17.5 on 9.9 8.6 5.8 61.6 17.7 file 10.0 8.9 6.1 60.9 17.5 9.9 8.7 5.9 61.3 10 min TBD P5 14.3 14.2 14.1 14.2 DSC (°F) Onset Peak 280 327 281 327 281 329 281 328 TBD TBD Summary of Chemical and Physical Tests - Cured Material Properties Material Batch Resin Density (g/cc) AB991033 1.267 AB991034 1.267 AB991035 1.266 Grand Average 1.267 Requirement 1.26 ± 0.03 Glass Transition Temperature by DMA (°F) Dry Wet 294 300 298 297 TBD 260 265 261 262 TBD * * FAA Recommended Hot/Wet Tg: 230°F, Based on Maximum Operation Temperature of 180°F + 50°F 141 Summary of Chemical and Physical Tests - Cured Material Properties, Batch AB991033 Batch No./ Panel ID Test Type Cured Laminate Fiber Resin Void Ply Density Volume Volume Content Thickness (g/cc) (%vol) (%vol) (%vol) (in.) Autoclave Cure Run ID - AB991033 A1-910-041 0° Tens A2-910-041 0° Tens B1-910-041 0° Tens B2-910-041 0° Tens A1-910-041 90° Tens A2-910-041 90° Tens 1.533 1.515 1.531 1.542 1.497 1.480 58.7 55.7 55.6 53.4 52.4 49.6 38.1 40.8 42.2 46.2 44.2 46.7 3.25 3.42 2.13 0.35 3.45 3.71 0.0061 0.0060 0.0060 0.0060 0.0060 0.0060 99-631 99-558 99-559 99-559 99-560 99-560 B1-910-041 90° Tens 1.505 53.0 44.0 3.05 0.0060 99-559 B2-910-041 90° Tens A1-910-041 0° Comp A2-910-041 0°Comp B1-910-041 0°Comp B2-910-041 0°Comp A1-910-041 90°Comp A2-910-041 90°Comp B1-910-041 90°Comp B2-910-041 90°Comp A1-910-041 IPS B1-910-041 IPS A1-910-041 ILSS B1-910-041 ILSS Average Standard Deviation COV, % Requirement 1.493 1.501 1.469 1.509 1.504 1.525 1.545 1.549 1.539 1.511 1.527 1.537 1.532 1.517 0.022 1.47 TBD 52.7 52.4 49.9 51.8 49.1 53.4 55.6 55.5 56.0 56.0 58.8 58.4 55.9 54.2 2.9 5.34 TBD 43.4 44.5 45.4 45.9 49.3 45.0 43.4 43.9 42.4 40.1 37.4 38.8 42.0 43.2 3.0 7.03 TBD 3.92 3.13 4.67 2.25 1.55 1.64 1.01 0.67 1.63 3.86 3.74 2.78 2.13 2.62 1.20 45.82 TBD 0.0060 0.0060 0.0060 0.0060 0.0060 0.0059 0.0059 0.0060 0.0060 0.0060 0.0059 0.0059 0.0058 0.0060 0.0001 0.98 TBD 99-559 99-564 99-569 99-563 99-568 99-564 99-564 99-563 99-572 99-560 99-563 99-558 99-559 - 142 Summary of Chemical and Physical Tests - Cured Material Properties, Batch AB991034 Batch No./ Panel ID Test Type Cured Laminate Fiber Resin Void Ply Density Volume Volume Content Thickness (g/cc) (%vol) (%vol) (%vol) (in.) Autoclave Cure Run ID - AB991034 A1-910-042 0° Tens A2-910-042 0° Tens B1-910-042 0° Tens B2-910-042 0° Tens A1-910-042 90° Tens A2-910-042 90° Tens 1.557 1.571 1.563 1.541 1.504 1.509 57.5 60.3 57.6 56.4 51.2 51.9 41.7 38.8 42.0 41.9 46.3 45.8 0.82 0.88 0.39 1.67 2.47 2.32 0.0060 0.0060 0.0060 0.0060 0.0060 0.0060 99-569 99-569 99-566 99-566 99-569 99-571 B1-910-042 90° Tens 1.510 53.5 43.5 2.93 0.0060 99-566 B2-910-042 90° Tens A1-910-042 0° Comp A2-910-042 0°Comp B1-910-042 0°Comp B2-910-042 0°Comp A1-910-042 90°Comp A2-910-042 90°Comp B1-910-042 90°Comp B2-910-042 90°Comp A1-910-042 IPS B1-910-042 IPS A1-910-042 ILSS B1-910-042 ILSS Average Standard Deviation COV, % Requirement 1.519 1.461 1.475 1.499 1.512 1.552 1.536 1.557 1.552 1.516 1.537 1.527 1.536 1.527 0.029 1.91 TBD 55.4 49.4 53.2 50.1 48.7 57.0 51.6 53.9 53.8 55.1 56.0 54.5 55.6 54.1 3.0 5.57 TBD 41.6 45.6 41.2 47.5 50.5 41.9 48.3 46.7 46.5 41.7 42.2 43.5 42.7 44.0 3.0 6.74 TBD 3.00 5.07 5.55 2.38 0.78 1.05 0.09 0.00 0.00 3.13 1.80 1.98 1.73 1.90 1.54 80.86 TBD 0.0060 0.0061 0.0061 0.0060 0.0060 0.0062 0.0062 0.0061 0.0061 0.0059 0.0060 0.0061 0.0060 0.0060 0.0001 1.03 TBD 99-570 99-569 99-571 99-568 99-568 99-569 99-581 99-566 99-568 99-571 99-568 99-571 99-566 - 143 Summary of Chemical and Physical Tests - Cured Material Properties, Batch AB991035 Batch No./ Panel ID Test Type Cured Laminate Fiber Resin Void Ply Density Volume Volume Content Thickness (g/cc) (%vol) (%vol) (%vol) (in.) Autoclave Cure Run ID - AB991035 A1-910-043 0° Tens A2-910-043 0° Tens B1-910-043 0° Tens B2-910-043 0° Tens A1-910-043 90° Tens A2-910-043 90° Tens 1.563 1.551 1.543 1.529 1.512 1.517 60.0 55.5 52.7 53.4 53.0 52.8 38.6 44.0 47.4 45.2 44.4 45.2 1.41 0.51 0.00 1.35 2.57 2.04 0.0060 0.0061 0.0060 0.0060 0.0060 0.0060 99-583 99-583 99-582 99-582 99-581 99-581 B1-910-043 90° Tens 1.505 52.6 44.4 2.98 0.0060 99-572 B2-910-043 90° Tens A1-910-043 0° Comp A2-910-043 0°Comp B1-910-043 0°Comp B2-910-043 0°Comp A1-910-043 90°Comp A2-910-043 90°Comp B1-910-043 90°Comp B2-910-043 90°Comp A1-910-043 IPS B1-910-043 IPS A1-910-043 ILSS B1-910-043 ILSS Average Standard Deviation COV, % Requirement 1.504 1.514 1.530 1.541 1.512 1.547 1.527 1.555 1.559 1.532 1.517 1.538 1.542 1.532 0.018 1.19 TBD 53.2 52.7 51.7 56.9 53.4 54.3 55.8 56.4 58.3 57.1 54.0 56.9 56.6 54.9 2.3 4.15 TBD 43.6 45.1 47.8 41.3 43.8 45.3 41.7 43.0 40.7 40.2 43.3 41.1 41.7 43.4 2.4 5.47 TBD 3.27 2.25 0.54 1.86 2.76 0.35 2.51 0.53 1.04 2.65 2.61 2.09 1.69 1.75 0.98 56.22 TBD 0.0060 0.0061 0.0061 0.0060 0.0060 0.0061 0.0061 0.0061 0.0061 0.0060 0.0060 0.0060 0.0060 0.0060 0.0001 0.90 TBD 99-572 99-583 99-583 99-582 99-582 99-583 99-583 99-584 99-584 99-581 99-582 99-581 99-572 - 144 145 146 147 148 149 150 151 152 153 154 155 156 157 158 159 160 161 162 163 164 APPENDIX D. STATISTICAL ANALYSIS SUMMARY 165 COMPANY Toray MATERIAL TCA T700G-12K-31E/#2510 Unidirectional Carbon Tape PROPERTY 0° Tension - Measured Strength COMMENTS DATE December 24, 2002 DATA SUMMARY TEST CONDITION STATISTIC CTD RTD ETD ETW Sample Size 30 18 18 18 No. of Batches 4 6 6 6 Mean 240.912 314.387 319.079 326.012 Std.dev 20.641 23.762 18.479 26.826 % Co. Variation 8.568 7.558 5.791 8.228 Minimum 199.309 251.950 286.782 258.779 Maximum 274.782 347.387 352.982 354.906 Kb 1.652 1.732 1.732 1.732 Ka 2.799 2.866 2.866 2.866 Equal C.V. Basis Values B-Basis Value 210.579 272.894 276.967 282.985 A-Basis Value 189.513 245.713 249.380 254.798 Anderson Darling Test for Normality O.S.L Normality is 0.304 0.052 0.483 0.086 Acceptable Acceptable Acceptable Acceptable O.S.L for pooled data is 0.2329 Normality is Acceptable Check for Normality based on Normal Scores r 2 Normality is 0.988 0.943 0.987 0.945 Acceptable Acceptable Acceptable Acceptable 2 0.9891 r for pooled data is Normality is Acceptable k-sample Anderson Darling Test ( ADK < ADC for batches from same population) ADK 1.167 0.842 0.494 1.292 ADC 1.764 1.501 1.501 1.501 YES YES YES YES SAME POPULATION N/A Equality of Coeff. of Variations: Pooled Data ( F CALCULATED < FCRITICAL for equality ) α LEVEL 0.05 1.20 0.025 0.01 F CALCULATED F 2.879 3.447 4.203 CRITICAL COMMENTS 166 COMPANY Toray MATERIAL TCA T700G-12K-31E/#2510 Unidirectional Carbon Tape PROPERTY 0° Tension - Normalized Strength COMMENTS DATE December 24, 2002 DATA SUMMARY TEST CONDITION STATISTIC CTD RTD ETD ETW Sample Size 30 18 18 18 No. of Batches 4 6 6 6 Mean 243.955 315.086 320.048 327.759 Std.dev 18.604 24.054 17.617 22.412 % Co. Variation 7.626 7.634 5.504 6.838 Minimum 212.029 252.895 287.499 276.031 Maximum 276.014 350.861 352.099 355.054 Kb 1.652 1.732 1.732 1.732 Ka 2.799 2.866 2.866 2.866 Equal C.V. Basis Values B-Basis Value 216.021 277.268 281.634 288.420 A-Basis Value 196.621 252.493 256.470 262.649 Anderson Darling Test for Normality O.S.L Normality is 0.162 0.143 0.695 0.249 Acceptable Acceptable Acceptable Acceptable O.S.L for pooled data is 0.6438 Normality is Acceptable Check for Normality based on Normal Scores r 2 Normality is 0.983 0.955 0.990 0.967 Acceptable Acceptable Acceptable Acceptable 2 0.9948 r for pooled data is Normality is Acceptable k-sample Anderson Darling Test ( ADK < ADC for batches from same population) ADK 1.237 0.917 0.610 1.498 ADC 1.764 1.501 1.501 1.501 YES YES YES YES SAME POPULATION N/A Equality of Coeff. of Variations: Pooled Data ( F CALCULATED < FCRITICAL for equality ) α LEVEL 0.05 0.78 0.025 0.01 F CALCULATED F 2.879 3.447 4.203 CRITICAL COMMENTS 167 COMPANY Toray MATERIAL TCA T700G-12K-31E/#2510 Unidirectional Carbon Tape PROPERTY 90° Tension - Measured Strength COMMENTS DATE December 24, 2002 DATA SUMMARY TEST CONDITION STATISTIC CTD RTD ETD ETW Sample Size 6 146 18 146 No. of Batches 2 14 6 14 7.683 7.086 6.415 3.757 Std.dev 1.163 0.595 0.570 0.319 % Co. Variation 15.137 8.394 8.880 8.492 Minimum 5.772 5.546 4.814 2.831 Maximum 9.190 8.656 7.370 4.683 Kb 1.965 1.447 1.684 1.447 Ka 3.027 2.542 2.755 2.542 Mean Equal C.V. Basis Values B-Basis Value 6.389 6.207 5.488 3.291 A-Basis Value 5.689 5.541 4.900 2.938 Anderson Darling Test for Normality O.S.L Normality is 0.640 0.455 0.109 0.435 Acceptable Acceptable Acceptable Acceptable O.S.L for pooled data is 0.1310 Normality is Acceptable Check for Normality based on Normal Scores r 2 Normality is 0.969 0.996 0.940 0.995 Acceptable Acceptable Acceptable Acceptable 2 0.9961 r for pooled data is Normality is Acceptable k-sample Anderson Darling Test ( ADK < ADC for batches from same population) ADK 2.484 1.436 0.802 2.068 ADC 2.105 1.363 1.501 1.363 NO NO YES NO SAME POPULATION N/A Equality of Coeff. of Variations: Pooled Data ( F CALCULATED < FCRITICAL for equality ) α LEVEL 0.05 3.00 0.025 0.01 F CALCULATED F 2.794 3.320 4.005 CRITICAL COMMENTS * Equality of C.V.s not satisfied at a significance level of 0.05 Pooling of data across test environments not permissible Use Mil-Hdbk-17e method for generating allowables 168 COMPANY Toray MATERIAL TCA T700G-12K-31E/#2510 Unidirectional Carbon Tape PROPERTY 0° Compression - Measured Strength COMMENTS DATE December 24, 2002 DATA SUMMARY TEST CONDITION STATISTIC CTD RTD ETD ETW Sample Size 6 18 18 25 No. of Batches 2 6 6 6 202.546 209.999 204.285 177.255 Std.dev 9.808 12.917 12.904 14.664 % Co. Variation 4.842 6.151 6.317 8.273 Minimum 189.803 189.006 174.420 135.486 Maximum 213.689 236.592 224.300 197.022 Kb 2.019 1.748 1.748 1.695 Ka 3.145 2.904 2.904 2.860 Mean Equal C.V. Basis Values B-Basis Value 174.601 184.914 179.882 156.723 A-Basis Value 159.017 168.338 163.757 142.618 Anderson Darling Test for Normality O.S.L Normality is 0.603 0.751 0.068 0.016 Acceptable Acceptable Acceptable Acceptable O.S.L for pooled data is 0.0825 Normality is Acceptable Check for Normality based on Normal Scores r 2 Normality is 0.978 0.993 0.947 0.947 Acceptable Acceptable Acceptable Acceptable 2 0.9778 r for pooled data is Normality is Acceptable k-sample Anderson Darling Test ( ADK < ADC for batches from same population) ADK 2.484 1.011 1.266 2.264 ADC 2.105 1.501 1.501 1.540 NO YES YES NO SAME POPULATION N/A Equality of Coeff. of Variations: Pooled Data ( F CALCULATED < FCRITICAL for equality ) α LEVEL 0.05 0.59 0.025 0.01 F CALCULATED F 2.910 3.495 4.278 CRITICAL COMMENTS 169 COMPANY Toray MATERIAL TCA T700G-12K-31E/#2510 Unidirectional Carbon Tape PROPERTY 0° Compression - Normalized Strength COMMENTS DATE December 24, 2002 DATA SUMMARY TEST CONDITION STATISTIC CTD RTD ETD ETW Sample Size 6 18 18 25 No. of Batches 2 6 6 6 202.546 210.272 204.549 174.041 Std.dev 9.808 12.419 12.408 14.175 % Co. Variation 4.842 5.906 6.066 8.145 Minimum 189.803 190.936 174.311 134.781 Maximum 213.689 234.916 222.711 192.097 Kb 2.019 1.748 1.748 1.695 Ka 3.145 2.904 2.904 2.860 Mean Equal C.V. Basis Values B-Basis Value 175.305 185.786 180.730 154.388 A-Basis Value 160.113 169.607 164.991 140.888 Anderson Darling Test for Normality O.S.L Normality is 0.603 0.654 0.038 0.001 Acceptable Acceptable Acceptable Questionable O.S.L for pooled data is 0.0213 Normality is Acceptable Check for Normality based on Normal Scores r 2 Normality is 0.978 0.991 0.938 0.929 Acceptable Acceptable Acceptable Acceptable 2 0.9736 r for pooled data is Normality is Acceptable k-sample Anderson Darling Test ( ADK < ADC for batches from same population) ADK 2.484 1.017 1.155 2.242 ADC 2.105 1.501 1.501 1.540 NO YES YES NO SAME POPULATION N/A Equality of Coeff. of Variations: Pooled Data ( F CALCULATED < FCRITICAL for equality ) α LEVEL 0.05 0.71 0.025 0.01 F CALCULATED F 2.910 3.495 4.278 CRITICAL COMMENTS 170 COMPANY Toray MATERIAL TCA T700G-12K-31E/#2510 Unidirectional Carbon Tape PROPERTY 90° Compression - Measured Strength COMMENTS DATE December 24, 2002 DATA SUMMARY TEST CONDITION STATISTIC CTD RTD ETD ETW Sample Size 6 18 18 18 No. of Batches 2 6 6 6 Mean 40.964 28.814 21.425 16.886 Std.dev 3.595 1.364 1.081 0.854 % Co. Variation 8.777 4.732 5.046 5.055 Minimum 35.123 26.641 19.042 15.233 Maximum 43.986 31.121 23.472 18.490 Kb 2.028 1.758 1.758 1.758 Ka 3.163 2.925 2.925 2.925 Equal C.V. Basis Values B-Basis Value 36.594 26.149 19.443 15.324 A-Basis Value 34.147 24.380 18.128 14.287 Anderson Darling Test for Normality O.S.L Normality is 0.176 0.462 0.576 0.690 Acceptable Acceptable Acceptable Acceptable O.S.L for pooled data is 0.6746 Normality is Acceptable Check for Normality based on Normal Scores r 2 Normality is 0.913 0.986 0.983 0.992 Acceptable Acceptable Acceptable Acceptable 2 0.9934 r for pooled data is Normality is Acceptable k-sample Anderson Darling Test ( ADK < ADC for batches from same population) ADK 1.018 0.983 0.916 1.067 ADC 2.105 1.501 1.501 1.501 YES YES YES YES SAME POPULATION N/A Equality of Coeff. of Variations: Pooled Data ( F CALCULATED < FCRITICAL for equality ) α LEVEL 0.05 0.76 0.025 0.01 F CALCULATED F 2.929 3.524 4.323 CRITICAL COMMENTS 171 COMPANY Toray MATERIAL TCA T700G-12K-31E/#2510 Unidirectional Carbon Tape PROPERTY In-Plane Shear COMMENTS DATE December 26, 2002 DATA SUMMARY TEST CONDITION STATISTIC CTD RTD ETD ETW Sample Size 6 18 18 18 No. of Batches 2 6 6 6 Mean 23.136 22.443 18.610 13.811 Std.dev 0.266 0.633 0.547 0.596 % Co. Variation 1.151 2.819 2.938 4.313 Minimum 22.758 21.020 17.752 12.767 Maximum 23.423 23.379 19.400 14.683 Kb 2.028 1.758 1.758 1.758 Ka 3.163 2.925 2.925 2.925 Equal C.V. Basis Values B-Basis Value 21.634 21.180 17.563 13.034 A-Basis Value 20.793 20.342 16.868 12.518 Anderson Darling Test for Normality O.S.L Normality is 0.475 0.570 0.037 0.170 Acceptable Acceptable Acceptable Acceptable O.S.L for pooled data is 0.1907 Normality is Acceptable Check for Normality based on Normal Scores r 2 Normality is 0.963 0.984 0.964 0.976 Acceptable Acceptable Acceptable Acceptable 2 0.9897 r for pooled data is Normality is Acceptable k-sample Anderson Darling Test ( ADK < ADC for batches from same population) ADK 0.470 1.015 1.582 1.675 ADC 2.105 1.501 1.501 1.501 YES YES NO NO SAME POPULATION N/A Equality of Coeff. of Variations: Pooled Data ( F CALCULATED < FCRITICAL for equality ) α LEVEL 0.05 4.98 0.025 0.01 F CALCULATED F 2.929 3.524 4.323 CRITICAL COMMENTS * Equality of C.V.s not satisfied at a significance level of 0.05 Pooling of data across test environments not permissible Use Mil-Hdbk-17e method for generating allowables COV of CTD test samples will be modified to 4.00% using the method prescibed in Appendix E. 172 COMPANY Toray MATERIAL TCA T700G-12K-31E/#2510 Unidirectional Carbon Tape PROPERTY In-Plane Shear COMMENTS DATE December 26, 2002 DATA SUMMARY TEST CONDITION STATISTIC CTD RTD ETD ETW Sample Size 6 18 18 18 No. of Batches 2 6 6 6 Mean 23.136 22.443 18.610 13.811 Std.dev 0.925 0.633 0.547 0.596 % Co. Variation 4.000 2.819 2.938 4.313 Minimum 21.823 21.020 17.752 12.767 Maximum 24.135 23.379 19.400 14.683 Kb 2.028 1.758 1.758 1.758 Ka 3.163 2.925 2.925 2.925 Equal C.V. Basis Values B-Basis Value 21.546 21.106 17.501 12.988 A-Basis Value 20.655 20.218 16.765 12.442 Anderson Darling Test for Normality O.S.L Normality is 0.475 0.570 0.037 0.170 Acceptable Acceptable Acceptable Acceptable O.S.L for pooled data is 0.0239 Normality is Acceptable Check for Normality based on Normal Scores r 2 Normality is 0.963 0.984 0.964 0.976 Acceptable Acceptable Acceptable Acceptable 2 0.9840 r for pooled data is Normality is Acceptable k-sample Anderson Darling Test ( ADK < ADC for batches from same population) ADK 0.470 1.015 1.582 1.675 ADC 2.105 1.501 1.501 1.501 YES YES NO NO SAME POPULATION N/A Equality of Coeff. of Variations: Pooled Data ( F CALCULATED < FCRITICAL for equality ) α LEVEL 0.05 2.14 0.025 0.01 F CALCULATED F 2.929 3.524 4.323 CRITICAL COMMENTS COV of CTD test samples is modified to 4.00% using the method prescibed in Appendix E. 173 COMPANY Toray MATERIAL TCA T700G-12K-31E/#2510 Unidirectional Carbon Tape PROPERTY Apparent Interlaminar Shear COMMENTS DATE December 24, 2002 DATA SUMMARY TEST CONDITION STATISTIC RTD Sample Size 170 No. of Batches 14 Mean 12.489 Std.dev 0.920 % Co. Variation 7.368 Minimum 10.226 Maximum 15.029 Kb 1.464 Ka 2.593 Equal C.V. Basis Values B-Basis Value 11.142 A-Basis Value 10.103 Anderson Darling Test for Normality O.S.L Normality is 0.751 Acceptable O.S.L for pooled data is 0.7505 Normality is Acceptable Check for Normality based on Normal Scores r 2 0.999 Normality is Acceptable 2 0.9989 r for pooled data is Normality is Acceptable k-sample Anderson Darling Test ( ADK < ADC for batches from same population) ADK 3.963 ADC 1.364 SAME POPULATION NO N/A N/A N/A N/A Equality of Coeff. of Variations: Pooled Data ( F CALCULATED < FCRITICAL for equality ) α LEVEL F CALCULATED F 0.05 N/A* 0.025 0.01 CRITICAL COMMENTS *. Number of test conditions < 2, equality of c.v not applicable N/A* Pooling of data across test environments not permissible Use Mil-Hdbk-17e method for generating allowables 174 APPENDIX E. METHOD FOR TRANSFORMING VARIANCES OF TEST SAMPLES (SUPPLEMENT TO DOT/FAA/AR-47/00) 175 The following Appendix describes a procedure to supplement the process described in DOT/FAA/AR-47/00 for the case in which the variances are found to be unequal per section 5.3.1.3 of that document. A supplemental is given below which provides guidance in the situation of unequal variances and describes procedures to obtain a conservative design allowable. Note that these procedures must be combined with engineering judgment and that the failure modes must remain the same across environments. The follow excerpt is taken from DOT/FAA/AR-47/00, section 5.3.1.3 and is used as the basis for this procedure: In general, a coefficient of variation between 4% and 10% is typical of composite materials. Experiences with large data sets have shown that this range is representative of most composite material systems. Lower coefficients of variation may be caused by the specimen fabrication and testing by a single laboratory while higher coefficients may point to lack of material and processing control. In cases where the coefficients of variation of the pooled data set are higher or lower than this range, the reason for the higher or lower coefficient of variation should be investigated before determining design allowable values from the pooled data set. For the coefficient of variation lower than 4%, an assigned value of 4% may be considered as an alternative engineering solution. Using this philosophy, the data in this report, which demonstrates unequal variances per section 5.3.1.3 of DOT/FAA/AR-47/00 will be modified by the supplemental procedure described in this appendix with the revised presented below. The coefficient of variation to be used in this case will be 4% as suggested by DOT/FAA/AR-47/00. 176 Check Equality of Variance per section 5.3.1.3 NO Variance Equal ? Using "engineering judgement", assess the degree of inequality using α = 0.05, 0.025 and 0.01 ACCEPTABLE YES QUESTIONABLE Identify dataset problem looking at Coefficients of Variations (CV) HIGH CV LOW CV analyze "problem" dataset using procedure per supplemental section 5.3.1.4 - substitute with modified dataset Proceed with analysis as presented in section 5.3.1 Use A and B basis allowables as generated Figure E.1. Procedures to obtain design allowables in the case of variance inequality 177 A simple procedure for modifying the variance of a test sample to any desired value is presented. This procedure is useful in the case in which an environmental pooled dataset does not pass the equality of variance test per section 5.3.1.3 of DOT/FAA/AR-47/00. Consider a test sample xi of n specimens with an average value of x . Let the variance of this sample be CV which is given by n CV = ∑(x i =1 − x) i 2 eq. 1 n −1 Let the desired variance of the sample be CV * . Consider a transformation of the form xi* = xi + α (xi )∆ eq. 2 where xi* is the transformed data, ∆ is a constant and α ( x i ) is a weighting function. Let the weighting function be α (xi ) = (xi − x) eq. 3 The new variance for the transformed data is then given by ∑ (x n CV * = i =1 * i − x* ) 2 eq. 4 n −1 where x * is the average value of the transformed sample. Substituting equations (2) and (3) into equation (4) we obtain ∑ [{x + (x − x )∆}− x ] n CV * = i =1 * 2 i i n −1 If we further let x * = x , equation (5) reduces to 178 eq. 5 n CV * = (1 + ∆ )2 ∑ ( xi − x )2 i =1 eq. 6 n −1 which gives CV * ∆= −1 CV eq. 7 Thus, a sample with a known variance CV can be transformed using equation (2) to obtain the desired variance CV*. The constant for transformation ∆ , can be calculated using equation (7). For example, consider a typical test sample of size n=10 with an average value of 146.27 and a corresponding CV of 0.0184 as shown in the table E.1. The sample is transformed as per the previous discussions to obtain a transformed sample with a CV* of 0.04 (desired value). The transformation is illustrated using a probability of survival plot shown in Figure E.2. It can be observed that the original normal curve has been rotated and stretched due to the transformation. Table E.1: A typical data sample and transformed data. i xi xi − x x*i 1 2 3 4 5 6 7 8 9 10 142.3 143.2 144.1 144.8 145.9 146.8 147.5 148.2 149.6 150.3 -3.97 -3.07 -2.17 -1.47 -0.37 0.53 1.23 1.93 3.33 4.03 137.63 139.59 141.55 143.07 145.46 147.42 148.95 150.47 153.52 155.04 x 146.27 CV 0.0184 x* CV* ∆= 0 .040 − 1 = 1.174 0. 0184 146.27 0.040 In order to further investigate the effects of the above transformation on normality of the data, the Anderson- Darling test for normality was conducted both the original and transformed data. The test indicated no change in Observed Significance Level (O.S.L = 0.758) for both the samples. Thus, 179 the for the the transformation not only maintains the average value of the sample but also retains the normality of the sample. 1 ORIGINAL DATA TRANSFORMED DATA PROBABIL ITY OF SURVIVAL 0.8 0.6 0.4 ( xi − x )∆ 0.2 0 130 140 150 160 PROPERTY Figure E.2: Original and transformed data points Once this sample has been transformed to the desired coefficient of variation, it may replaced and the data analyzed per the method described in section 5.3.1 of DOT/FAA/AR-47/00. It should be noted that this “replacement” is only for the calculation of basis values and the original data should be retained for all follow-on testing concerning material equivalence and acceptance. 180 APPENDIX F. RAW TESTING SUMMARIES 181 0° Tension Properties, -65°F (Dry) Material Type: P707AG-15 Batch Number: AB991033 Test Method: ASTM D3039 Test Operator: Bryan Mines, Emmanuel Domingo Test Frame: I Loading Rate: 0.05 in/min Control Mode: Stroke Strain Gage: One biaxial gage (CEA-06-125UT-350) Specimen Preconditioning: as machined Test Conditions: -65°F/Dry Ply Orientation: (0)8 Testing Facility: Intec Test Date: 12/17/1999, 2/23/00 Specimen Number Specimen Thickness A1-910-041-1-1 A2-910-041-1-1 B1-910-041-1-1 B2-910-041-1-1 A1-910-041-1-2 B1-910-041-1-2 Average Std. Dev. COV, % (in.) 0.0474 0.0477 0.0474 0.0480 0.0481 0.0475 0.0477 0.0003 0.64 Specimen Ultimate Width Tensile Load (in.) (lbs.) 0.4980 6180 0.4980 5730 0.4970 5420 0.4980 5830 0.4990 5590 0.5000 5590 0.4983 5723 0.0010 264 0.21 4.61 Fiber Volume(normalizing): Load @ 0.1% Strain (lbs.) 418.1 408.3 446.8 438.2 - A1-910-041-1-10 A1-910-041-1-11 A1-910-041-1-12 A2-910-041-1-10 A2-910-041-1-11 A2-910-041-1-12 B1-910-041-2-3 B1-910-041-2-4 B1-910-041-2-5 B2-910-041-2-3 B2-910-041-2-4 B2-910-041-2-5 Average Std. Dev. COV, % (in.) 0.0500 0.0505 0.0507 0.0480 0.0576 0.0473 0.0480 0.0479 0.0476 0.0482 0.0483 0.0483 0.0493 0.0028 5.73 Fiber Volume(normalizing): CPT (average): Fiber Volume(batch average): A1-910-042-2-3 B1-910-042-2-4 B2-910-042-2-1 A1-910-042-2-2 A2-910-042-2-1 B2-910-042-2-3 Average Std. Dev. COV, % (in.) 0.0490 0.0480 0.0483 0.0487 0.0488 0.0483 0.0485 0.0004 0.81 Explosive failure in gage Explosive failure in gage Explosive failure in gage Explosive failure in gage Explosive failure in gage Explosive failure in gage 55.1% 0.0060 in. 54.2% Explosive failure in gage Explosive failure in gage Explosive failure in gage Explosive failure in gage Explosive failure in gage Explosive failure in gage Explosive failure in gage Explosive failure in gage Explosive failure in gage Explosive failure in gage Explosive failure in gage Explosive failure in gage Test Operator: Test Frame: Test Speed: 0.05 in/min Control Mode: Stroke Strain Gage: One biaxial gage (CEA-06-125UT-120) Ply Orientation: (0)8 Testing Facility: NIAR Wichita State University Test Date: 6/27/2000 Specimen Ultimate Width Tensile Load (in.) (lbs.) 0.4988 6608 0.4997 6425 0.4982 6390 0.4999 6603 0.4980 5296 0.4993 5253 0.4990 6096 0.0008 643 0.16 10.54 Failure Location & Comments Failure Location & Comments Specimen Preconditioning: as machined Test Conditions: -65°F/Dry Specimen Thickness Poisson's Ratio (0.1-0.3%) strain) 0.330 0.310 0.310 0.320 0.318 0.010 3.02 Ultimate Tensile Strength Actual Norm. (ksi) (ksi) 246 256 227 239 215 227 230 230 199 239 245 241 222 222 254 253 275 272 242 243 228 229 265 267 237 243 21.5 16.0 9.05 6.58 Material Type: P707AG-15 Batch Number: AB991034 Test Method: ASTM D3039 Specimen Number 54.2% Tensile Modulus (0.1-0.3% strain) Actual Norm. (msi) (msi) 18.6 18.3 18.3 18.2 18.2 18.0 18.4 18.4 18.4 18.2 0.14 0.18 0.78 0.98 Loading Rate: 0.05 in/min Control Mode: Stroke Strain Gage: N/A Ply Orientation: (0)8 Testing Facility: Intec Test Date: 5/24/2000 Specimen Ultimate Width Tensile Load (in.) (lbs.) 0.5000 6140 0.5027 5760 0.4977 5420 0.4997 5510 0.5022 5760 0.4976 5760 0.4984 5310 0.4997 6080 0.5021 6560 0.4990 5820 0.4996 5500 0.5022 6440 0.5001 5838 0.0018 396 0.36 6.79 Load @ 0.3% Strain (lbs.) 1306 1277 1311 1320 - Test Operator: Kin Chu Test Frame: I Specimen Preconditioning: as machined Test Conditions: -65°F/Dry Specimen Thickness 0.0060 in. Fiber Volume(batch average): Ultimate Tensile Strength Actual Norm. (ksi) (ksi) 262 259 241 240 230 227 244 244 233 233 235 233 241 239 11.5 11.1 4.76 4.63 Material Type: P707AG-15 Batch Number: AB991033 Test Method: ASTM D3039 Specimen Number 55.1% CPT (average): Fiber Volume(normalizing): CPT (average): Fiber Volume(batch average): Ultimate Tensile Strength Actual Norm. (ksi) (ksi) 270 276 268 268 265 267 271 275 218 222 218 219 252 255 26.3 26.7 10.44 10.49 55.1% 0.0060 in. 54.1% Tensile Modulus (0.1-0.3% strain) Actual Norm. (msi) (msi) 18.3 18.7 18.6 18.6 18.8 18.9 18.4 18.6 18.2 18.5 18.3 18.4 18.4 18.7 0.22 0.14 1.18 0.77 182 Poisson's Ratio (0.1-0.3%) strain) 0.338 0.395 0.388 0.380 0.396 0.334 0.372 0.028 7.63 Failure Location & Comments Explosive failure in gage Explosive failure in gage Explosive failure in gage Explosive failure in gage Explosive failure in gage Explosive failure in gage 0° Tension Properties, -65°F (Dry) - Concluded Material Type: P707AG-15 Test Operator: Batch Number: AB991035 Test Frame: Test Method: ASTM D3039 Test Speed: 0.05 in/min Specimen Preconditioning: as machined Control Mode: Stroke Test Conditions: -65°F/Dry Strain Gage: One biaxial gage (CEA-06-125UT-120) Ply Orientation: (0) 8 Fiber Volume(normalizing): Testing Facility: NIAR Wichita State University CPT (average): Test Date: 6/27/2000 Specimen Number Specimen Thickness A2-910-043-1-7 A2-910-043-1-8 A2-910-043-1-9 B1-910-043-2-1 B1-910-043-2-2 B2-910-043-2-1 Average Std. Dev. COV, % (in.) 0.0490 0.0489 0.0485 0.0484 0.0483 0.0480 0.0485 0.0004 0.79 Specimen Ultimate Width Tensile Load (in.) (lbs.) 0.4988 5663 0.5012 5340 0.5000 6456 0.4990 5079 0.5003 5948 0.4987 5993 0.4997 5746 0.0010 495 0.20 8.61 Fiber Volume(batch average): Ultimate Tensile Strength Actual Norm. (ksi) (ksi) 232 237 218 222 266 269 210 212 246 248 250 250 237 240 21.0 20.6 8.87 8.60 55.1% 0.0060 in. 54.9% Tensile Modulus (0.1-0.3% strain) Actual Norm. (msi) (msi) 18.1 18.5 18.4 18.7 18.4 18.6 18.7 18.9 18.5 18.6 18.6 18.6 18.5 18.7 0.21 0.15 1.12 0.80 183 Poisson's Ratio (0.1-0.3%) strain) 0.358 0.365 0.343 0.396 0.330 0.310 0.350 0.030 8.52 Failure Location & Comments Explosive failure in gage Explosive failure in gage Explosive failure in gage Explosive failure in gage Explosive failure in gage Explosive failure in gage 0° Tension Properties, 75°F (Dry) Material Type: P707AG-15 Test Operator: John Smith Batch Number: AB991033 Test Frame: Instron 4505 Test Method: ASTM D3039 Loading Rate: 0.05 in/min Specimen Preconditioning: as machined Control Mode: Stroke Test Conditions: RT/Dry Strain Gage: One biaxial gage (CEA-06-125UT-120) Ply Orientation: (0) 8 Fiber Volume(normalizing): Testing Facility: Toray Composites (America) Test Date: 11/28/1999, 2/14/00 Specimen Number Specimen Thickness A1-910-041-1-3 A2-910-041-1-3 B1-910-041-1-3 B2-910-041-1-3 A1-910-041-1-8 B1-910-041-2-2 Average Std. Dev. COV, % (in.) 0.0486 0.0478 0.0476 0.0481 0.0478 0.0481 0.0480 0.0004 0.76 Specimen Ultimate Width Tensile Load (in.) (lbs.) 0.4992 7786 0.4988 8009 0.4985 7593 0.4987 7280 0.4996 7674 0.4998 7895 0.4991 7706 0.0005 257 0.10 3.33 Load @ 0.1% Strain (lbs.) 425.9 471.7 453.2 441.3 - Material Type: P707AG-15 Load @ 0.1% Strain (lbs.) 434.1 473.3 446.9 452.8 - Material Type: P707AG-15 54.1% Tensile Modulus (0.1-0.3% strain) Actual Norm. (msi) (msi) 17.9 17.9 18.0 18.1 18.2 18.2 18.3 18.5 18.1 18.2 0.19 0.23 1.03 1.27 Poisson's Ratio (0.1-0.3%) strain) 0.305 0.305 0.315 0.310 0.309 0.005 1.55 Failure Location & Comments Explosive failure in gage Explosive failure in gage Explosive failure in gage Explosive failure in gage Explosive failure in gage Explosive failure in gage Test Frame: Instron 4505 Loading Rate: 0.05 in/min Specimen Preconditioning: as machined Control Mode: Stroke Test Conditions: RT/Dry Strain Gage: One biaxial gage (CEA-06-125UT-120) Ply Orientation: (0) 8 Fiber Volume(normalizing): Testing Facility: Toray Composites (America) CPT (average): Test Date: 11/28/1999, 2/14/00 (in.) 0.0484 0.0491 0.0484 0.0483 0.0473 0.0481 0.0483 0.0006 1.25 Load @ 0.3% Strain (lbs.) 1292 1340 1319 1337 - Test Operator: John Smith Test Method: ASTM D3039 A1-910-043-1-1 A2-910-043-1-1 B1-910-043-1-1 B2-910-043-1-1 A1-910-043-1-6 B1-910-043-1-6 Average Std. Dev. COV, % 0.0060 in. Fiber Volume(batch average): Ultimate Tensile Strength Actual Norm. (ksi) (ksi) 252 253 301 302 293 295 347 351 298 294 332 332 304 304 33.3 34.0 11.0 11.2 Batch Number: AB991035 Specimen Ultimate Width Tensile Load (in.) (lbs.) 0.4982 6644 0.4978 7846 0.4981 7687 0.4975 7951 0.4978 7529 0.4974 8111 0.4978 7628 0.0003 523 0.07 6.85 55.1% CPT (average): Test Date: 11/28/1999, 2/14/00 Specimen Thickness Explosive failure in gage Explosive failure in gage Explosive failure in gage Explosive failure in gage Explosive failure in gage Explosive failure in gage Strain Gage: One biaxial gage (CEA-06-125UT-120) Fiber Volume(normalizing): Testing Facility: Toray Composites (America) Specimen Number Failure Location & Comments Control Mode: Stroke Ply Orientation: (0) 8 (in.) 0.0482 0.0482 0.0482 0.0485 0.0473 0.0480 0.0481 0.0004 0.82 Poisson's Ratio (0.1-0.3%) strain) 0.330 0.300 0.305 0.305 0.310 0.014 4.37 Test Frame: Instron 4505 Test Conditions: RT/Dry B1-910-042-1-1 B2-910-042-1-1 A1-910-042-1-1 A2-910-042-1-1 A1-910-042-1-6 B1-910-042-1-6 Average Std. Dev. COV, % 54.2% Tensile Modulus (0.1-0.3% strain) Actual Norm. (msi) (msi) 18.6 18.8 18.4 18.4 18.3 18.1 18.0 18.1 18.3 18.3 0.23 0.33 1.27 1.82 Loading Rate: 0.05 in/min Specimen Preconditioning: as machined Specimen Ultimate Width Tensile Load (in.) (lbs.) 0.4982 6048 0.4982 7222 0.4982 7043 0.4981 8389 0.4977 7018 0.4975 7929 0.4980 7275 0.0003 812 0.06 11.16 Load @ 0.3% Strain (lbs.) 1327 1351 1321 1306 - Test Operator: John Smith Test Method: ASTM D3039 Specimen Thickness 0.0060 in. Fiber Volume(batch average): Ultimate Tensile Strength Actual Norm. (ksi) (ksi) 321 325 336 334 320 317 304 304 321 320 328 329 322 322 10.7 10.6 3.34 3.29 Batch Number: AB991034 Specimen Number 55.1% CPT (average): Fiber Volume(batch average): Ultimate Tensile Strength Actual Norm. (ksi) (ksi) 275 278 321 328 319 322 331 333 320 315 339 340 318 319 22.1 22.0 7.0 6.91 Load @ 0.1% Strain (lbs.) 458.9 458.1 474.5 478.6 - 184 Load @ 0.3% Strain (lbs.) 1322 1321 1358 1328 - 55.1% 0.0060 in. 54.9% Tensile Modulus (0.1-0.3% strain) Actual Norm. (msi) (msi) 17.9 18.0 17.7 18.1 18.3 18.5 17.7 17.8 17.9 18.1 0.31 0.29 1.73 1.58 Poisson's Ratio (0.1-0.3%) strain) 0.335 0.300 0.305 0.290 0.308 0.019 6.30 Failure Location & Comments Explosive failure in gage Explosive failure in gage Explosive failure in gage Explosive failure in gage Explosive failure in gage Explosive failure in gage 0° Tension Properties, 180°F (Dry) Material Type: P707AG-15 Test Operator: John Smith Batch Number: AB991033 Test Frame: Instron 4505 Test Method: ASTM D3039 Loading Rate: 0.05 in/min Specimen Preconditioning: as machined Control Mode: Stroke Test Conditions: 180°F/Dry Strain Gage: One biaxial gage (CEA-06-125UT-120) Ply Orientation: (0)8 Fiber Volume(normalizing): Testing Facility: Toray Composites (America) Test Date: 11/28/1999, 2/17/00 Specimen Number Specimen Thickness Specimen Width A1-910-041-1-4 A2-910-041-1-4 B1-910-041-1-4 B2-910-041-1-4 A2-910-041-1-9 B2-910-041-2-2 Average Std. Dev. COV, % (in.) 0.0494 0.0476 0.0476 0.0481 0.0479 0.0480 0.0481 0.0007 1.40 (in.) 0.5002 0.4996 0.4993 0.4995 0.4983 0.4998 0.4994 0.0006 0.12 Ultimate Tensile Load (lbs.) 7608 7800 7318 7960 6922 7725 7556 378 5.00 Load @ 0.1% Strain (lbs.) 460.0 447.7 445.4 451.3 - Material Type: P707AG-15 Ultimate Tensile Load (lbs.) 6899 7966 8447 7377 8090 7360 7690 573 7.45 Load @ 0.1% Strain (lbs.) 477.2 475.7 452.2 464.6 - Material Type: P707AG-15 Failure Location & Comments Explosive failure in gage Explosive failure in gage Explosive failure in gage Explosive failure in gage Explosive failure in gage Explosive failure in gage Control Mode: Stroke Strain Gage: One biaxial gage (CEA-06-125UT-120) Ply Orientation: (0)8 Fiber Volume(normalizing): Testing Facility: Toray Composites (America) CPT (average): Test Date: 11/28/1999, 2/17/00 (in.) 0.5000 0.4996 0.4999 0.5021 0.4975 0.4980 0.4995 0.0016 0.33 Poisson's Ratio (0.1-0.3%) strain) 0.325 0.310 0.330 0.305 0.318 0.012 3.75 Test Frame: Instron 4505 Test Conditions: 180°F/Dry (in.) 0.0482 0.0492 0.0485 0.0483 0.0488 0.0476 0.0484 0.0005 1.13 54.1% Tensile Modulus (0.1-0.3% strain) Actual Norm. (msi) (msi) 18.0 18.1 18.2 18.4 18.2 18.1 17.4 17.5 17.9 18.0 0.39 0.36 2.15 2.02 Loading Rate: 0.05 in/min Specimen Preconditioning: as machined A1-910-043-1-2 A2-910-043-1-2 B1-910-043-1-2 B2-910-043-1-2 A2-910-043-1-6 B2-910-043-1-6 Average Std. Dev. COV, % Load @ 0.3% Strain (lbs.) 1344 1355 1321 1303 - Test Operator: John Smith Test Method: ASTM D3039 Specimen Width 0.0060 in. Fiber Volume(batch average): Ultimate Tensile Strength Actual Norm. (ksi) (ksi) 287 288 330 333 353 353 306 308 344 340 309 309 321 322 25.2 24.0 7.83 7.47 Batch Number: AB991035 Specimen Thickness 55.1% CPT (average): Test Date: 11/28/1999, 2/17/00 Specimen Number Explosive failure in gage Explosive failure in gage Explosive failure in gage Explosive failure in gage Explosive failure in gage Explosive failure in gage Strain Gage: One biaxial gage (CEA-06-125UT-120) Fiber Volume(normalizing): Testing Facility: Toray Composites (America) (in.) 0.4999 0.4997 0.4998 0.4997 0.4975 0.4975 0.4990 0.0012 0.24 Failure Location & Comments Control Mode: Stroke Ply Orientation: (0)8 (in.) 0.0481 0.0483 0.0479 0.0483 0.0473 0.0479 0.0480 0.0004 0.77 Poisson's Ratio (0.1-0.3%) strain) 0.310 0.305 0.295 0.315 0.306 0.009 2.79 Test Frame: Instron 4505 Test Conditions: 180°F/Dry A1-910-042-1-2 A2-910-042-1-2 B1-910-042-1-2 B2-910-042-1-2 A2-910-042-1-6 B2-910-042-1-6 Average Std. Dev. COV, % 54.2% Tensile Modulus (0.1-0.3% strain) Actual Norm. (msi) (msi) 17.3 17.9 17.9 17.9 17.6 17.5 18.0 18.1 17.7 17.8 0.31 0.23 1.75 1.27 Loading Rate: 0.05 in/min Specimen Preconditioning: as machined Specimen Width Load @ 0.3% Strain (lbs.) 1316 1300 1282 1314 - Test Operator: John Smith Test Method: ASTM D3039 Specimen Thickness 0.0060 in. Fiber Volume(batch average): Ultimate Tensile Strength Actual Norm. (ksi) (ksi) 308 318 328 327 308 307 332 334 290 291 322 324 315 317 15.7 15.5 5.00 4.91 Batch Number: AB991034 Specimen Number 55.1% CPT (average): Ultimate Tensile Load (lbs.) 8313 7552 7681 7386 7744 7925 7767 323 4.16 Fiber Volume(batch average): Ultimate Tensile Strength Actual Norm. (ksi) (ksi) 345 346 307 315 317 320 305 306 319 324 335 332 321 324 15.6 13.9 4.85 4.28 Load @ 0.1% Strain (lbs.) 448.6 479.0 478.2 489.6 - 185 Load @ 0.3% Strain (lbs.) 1297 1337 1314 1345 - 55.1% 0.0060 in. 54.9% Tensile Modulus (0.1-0.3% strain) Actual Norm. (msi) (msi) 17.6 17.7 17.5 17.9 17.3 17.4 17.6 17.7 17.5 17.7 0.17 0.20 0.99 1.12 Poisson's Ratio (0.1-0.3%) strain) 0.315 0.290 0.325 0.285 0.304 0.019 6.36 Failure Location & Comments Explosive failure in gage Explosive failure in gage Explosive failure in gage Explosive failure in gage Explosive failure in gage Explosive failure in gage 0° Tension Properties, 180°F (Wet) Material Type: P707AG-15 Test Operator: John Smith Batch Number: AB991033 Test Frame: Instron 4505 Test Method: ASTM D3039 Loading Rate: 0.05 in/min Specimen Preconditioning: per Section 3.2 of AGATE Methodology Control Mode: Stroke Test Conditions: 180°F Strain Gage: One biaxial gage (CEA-06-125UT-120) Ply Orientation: (0)8 Fiber Volume(normalizing): Testing Facility: Toray Composites (America) Test Date: 3/6/2000 Specimen Number Specimen Thickness Specimen Width A1-910-041-1-5 A2-910-041-1-5 B1-910-041-1-5 B2-910-041-1-5 A1-910-041-1-6 B1-910-041-1-6 Average Std. Dev. COV, % (in.) 0.0506 0.0474 0.0478 0.0481 0.0512 0.0475 0.0488 0.0017 3.47 (in.) 0.5028 0.5021 0.5018 0.5020 0.4978 0.4979 0.5007 0.0023 0.45 Ultimate Tensile Strength Actual Norm. (ksi) (ksi) 277 293 329 326 318 318 315 318 259 277 333 331 305 311 30.2 20.8 9.90 6.71 Load @ 0.1% Strain (lbs.) 445.6 455.4 435.4 463.7 - Material Type: P707AG-15 Fiber Volume(normalizing): Ultimate Tensile Strength Actual Norm. (ksi) (ksi) 343 343 345 344 355 356 347 350 319 317 353 355 344 344 12.9 14.4 3.75 4.18 Load @ 0.1% Strain (lbs.) 403.6 428.4 408.9 435.2 - Material Type: P707AG-15 Failure Location & Comments Explosive failure in gage Explosive failure in gage Explosive failure in gage Explosive failure in gage Explosive failure in gage Explosive failure in gage Control Mode: Stroke Strain Gage: One biaxial gage (CEA-06-125UT-120) Ply Orientation: (0)8 Fiber Volume(normalizing): Testing Facility: Toray Composites (America) CPT (average): Test Date: 2/29/2000 (in.) 0.4989 0.4983 0.4993 0.4998 0.4998 0.5000 0.4993 0.0007 0.13 Poisson's Ratio (0.1-0.3%) strain) 0.304 0.335 0.331 0.321 0.322 0.014 4.29 Test Frame: Instron 4505 Test Conditions: 180°F (in.) 0.0481 0.0493 0.0484 0.0481 0.0478 0.0478 0.0483 0.0005 1.10 54.1% Tensile Modulus (0.1-0.3% strain) Actual Norm. (msi) (msi) 17.4 17.4 17.1 17.1 17.7 17.7 17.3 17.5 17.4 17.4 0.24 0.26 1.36 1.50 Loading Rate: 0.05 in/min Specimen Preconditioning: per Section 3.2 of AGATE Methodology A1-910-043-1-3 A2-910-043-1-3 B1-910-043-1-3 B2-910-043-1-3 A1-910-043-1-4 B1-910-043-1-4 Average Std. Dev. COV, % Load @ 0.3% Strain (lbs.) 1235 1246 1256 1270 - Test Operator: John Smith Test Method: ASTM D3039 Specimen Width 0.0060 in. Fiber Volume(batch average): Ultimate Tensile Load (lbs.) 8180 8232 8500 8357 7593 8495 8226 337 4.10 Batch Number: AB991035 Specimen Thickness 55.1% CPT (average): Test Date: 2/29/2000 Specimen Number Explosive failure in gage Explosive failure in gage Explosive failure in gage Explosive failure in gage Explosive failure in gage Explosive failure in gage Control Mode: Stroke Testing Facility: Toray Composites (America) (in.) 0.4987 0.4991 0.4988 0.4987 0.5002 0.4995 0.4992 0.0006 0.12 Failure Location & Comments Strain Gage: One biaxial gage (CEA-06-125UT-120) Ply Orientation: (0)8 (in.) 0.0478 0.0478 0.0480 0.0484 0.0476 0.0482 0.0480 0.0003 0.59 Poisson's Ratio (0.1-0.3%) strain) 0.340 0.340 0.320 0.275 0.319 0.031 9.59 Test Frame: Instron 4505 Test Conditions: 180°F A1-910-042-1-3 A2-910-042-1-3 B1-910-042-1-3 B2-910-042-1-3 A1-910-042-1-4 B1-910-042-1-4 Average Std. Dev. COV, % 54.2% Tensile Modulus (0.1-0.3% strain) Actual Norm. (msi) (msi) 17.2 18.2 18.1 18.0 17.7 17.7 17.9 18.0 17.7 18.0 0.40 0.21 2.28 1.19 Loading Rate: 0.05 in/min Specimen Preconditioning: per Section 3.2 of AGATE Methodology Specimen Width Load @ 0.3% Strain (lbs.) 1320 1317 1283 1328 - Test Operator: John Smith Test Method: ASTM D3039 Specimen Thickness 0.0060 in. Fiber Volume(batch average): Ultimate Tensile Load (lbs.) 7046 7816 7611 7618 6596 7883 7428 503 6.77 Batch Number: AB991034 Specimen Number 55.1% CPT (average): Fiber Volume(batch average): Ultimate Tensile Load (lbs.) 7937 7419 7805 7497 8468 8458 7931 454 5.73 Ultimate Tensile Strength Actual Norm. (ksi) (ksi) 331 331 302 310 323 326 312 313 354 353 354 352 329 331 21.4 18.7 6.50 5.64 Load @ 0.1% Strain (lbs.) 460.7 456.8 434.9 478.7 - 186 Load @ 0.3% Strain (lbs.) 1327 1319 1283 1345 - 55.1% 0.0060 in. 54.9% Tensile Modulus (0.1-0.3% strain) Actual Norm. (msi) (msi) 18.1 18.1 17.6 18.0 17.5 17.7 18.0 18.1 17.8 18.0 0.27 0.19 1.54 1.03 Poisson's Ratio (0.1-0.3%) strain) 0.346 0.353 0.312 0.298 0.327 0.027 8.14 Failure Location & Comments Explosive failure in gage Explosive failure in gage Explosive failure in gage Explosive failure in gage Explosive failure in gage Explosive failure in gage 90° Tension Properties, -65°F (Dry) Material Type: P707AG-15 Batch Number: AB991033 Test Operator: Bryan Mines, Emmanuel Domingo Test Frame: I Test Method: ASTM D3039 Loading Rate: 0.05 in/min Specimen Preconditioning: as machined Control Mode: Stroke Test Conditions: -65°F/Dry Strain Gage: One axial gage (CEA-06-125UW-350) Ply Orientation: (90)1 8 Testing Facility: Intec Test Date: 12/17/1999, 2/23/00 Specimen Number Specimen Thickness A1-910-041-1-1 A2-910-041-1-1 B1-910-041-1-1 B2-910-041-1-1 A1-910-041-1-2 B1-910-041-1-2 Average Std. Dev. COV, % (in.) 0.1049 0.1062 0.1048 0.1085 0.1065 0.1062 0.1062 0.0013 1.27 Specimen Ultimate Width Tensile Load (in.) (lbs.) 1.0000 964 0.9990 902 1.0000 802 1.0000 789 1.0020 823 1.0000 613 1.0002 816 0.0010 120 0.10 14.66 CPT (average): Fiber Volume(batch average): Ultimate Tensile Strength (ksi) 9.19 8.50 7.65 7.27 7.71 5.77 7.68 1.16 15.14 Load @ 0.1% Strain (lbs.) 154.3 143.2 133.9 145.6 - 187 Load @ 0.3% Strain (lbs.) 439.8 426.8 405.9 419.8 - 0.0060 in. 54.2% Tensile Modulus (0.1-0.3% strain) Actual (msi) 1.35 1.34 1.30 1.26 1.31 0.04 3.13 Failure Location & Comments Failure in gage area Failure in gage area Failure in tab area Failure in gage area Failure in tab area Failure in gage area 90° Tension Properties, 75°F (Dry) Material Type: P707AG-15 Test Operator: John Smith Batch Number: AB991033 Test Frame: Instron 4505 Test Method: ASTM D3039 Loading Rate: 0.05 in/min Specimen Preconditioning: as machined Control Mode: Stroke Test Conditions: RT/Dry Strain Gage: One axial gage (C-960401-A) Ply Orientation: (90) 18 Testing Facility: Toray Composites (America) Test Date: 12/4/1999, 2/14/00 Specimen Number Specimen Thickness Specimen Width A1-910-041-1-3 A2-910-041-1-3 B1-910-041-1-3 B2-910-041-1-3 A1-910-041-1-8 B1-910-041-1-8 Average Std. Dev. COV, % (in.) 0.1072 0.1078 0.1073 0.1086 0.1078 0.1072 0.1076 0.0006 0.51 (in.) 1.0012 1.0000 1.0019 1.0014 0.9991 0.9995 1.0005 0.0011 0.11 Ultimate Tensile Load (lbs.) 867 692 750 786 767 782 774 57 7.38 CPT (average): Fiber Volume(batch average): Ultimate Tensile Strength (ksi) 8.08 6.42 6.98 7.23 7.12 7.31 7.19 0.54 7.51 Load @ 0.1% Strain (lbs.) 154.2 153.5 141.7 149.8 - 0.0060 in. 54.2% Load @ 0.3% Strain (lbs.) 415.0 408.8 396.2 402.9 - Tensile Modulus (0.1-0.3% strain) Actual (msi) 1.22 1.18 1.18 1.16 1.19 0.02 1.79 Material Type: P707AG-15 Test Operator: John Smith Batch Number: AB991034 Test Method: ASTM D3039 Test Frame: Instron 4505 Loading Rate: 0.05 in/min Specimen Preconditioning: as machined Failure Location & Comments Failure Failure Failure Failure Failure Failure in in in in in in gage gage gage gage gage gage area area area area area area Control Mode: Stroke Test Conditions: RT/Dry Strain Gage: One axial gage (C-960401-A) Ply Orientation: (90) 18 Testing Facility: Toray Composites (America) CPT (average): Test Date: 12/4/1999, 2/14/00 Specimen Number Specimen Thickness Specimen Width A1-910-042-1-1 A2-910-042-1-1 B1-910-042-1-1 B2-910-042-1-1 A1-910-042-1-8 B1-910-042-1-8 Average Std. Dev. COV, % (in.) 0.1056 0.1064 0.1049 0.1048 0.1084 0.1086 0.1065 0.0017 1.56 (in.) 0.9997 0.9996 0.9999 0.9993 1.0012 1.0012 1.0002 0.0008 0.08 Ultimate Tensile Load (lbs.) 892 797 882 907 753 640 812 104 12.76 Fiber Volume(batch average): Ultimate Tensile Strength (ksi) 8.45 7.49 8.41 8.66 6.94 5.89 7.64 1.08 14.17 Load @ 0.1% Strain (lbs.) 145.3 157.0 148.8 150.9 - Material Type: P707AG-15 0.0060 in. 54.1% Load @ 0.3% Strain (lbs.) 399.9 417.9 408.7 413.2 - Tensile Modulus (0.1-0.3% strain) Actual (msi) 1.21 1.23 1.24 1.25 1.23 0.02 1.61 Failure Location & Comments Failure Failure Failure Failure Failure Failure in in in in in in gage gage gage gage gage gage area area area area area area Test Operator: John Smith Batch Number: AB991035 Test Frame: Instron 4505 Test Method: ASTM D3039 Loading Rate: 0.05 in/min Specimen Preconditioning: as machined Control Mode: Stroke Test Conditions: RT/Dry Strain Gage: One axial gage (C-960401-A) Ply Orientation: (90) 18 Testing Facility: Toray Composites (America) Test Date: 12/4/1999, 2/14/00 Specimen Number Specimen Thickness Specimen Width A1-910-043-1-1 A2-910-043-1-1 B1-910-043-1-1 B2-910-043-1-1 A1-910-043-1-6 B1-910-043-1-6 Average Std. Dev. COV, % (in.) 0.1050 0.1055 0.1057 0.1062 0.1084 0.1078 0.1064 0.0014 1.30 (in.) 0.9999 0.9969 0.9997 0.9999 1.0010 1.0010 0.9997 0.0015 0.15 Ultimate Tensile Load (lbs.) 698 757 864 793 687 730 755 66 8.75 CPT (average): Fiber Volume(batch average): Ultimate Tensile Strength (ksi) 6.66 7.20 8.18 7.46 6.33 6.77 7.10 0.66 9.36 Load @ 0.1% Strain (lbs.) 145.9 147.4 151.4 149.3 - 188 Load @ 0.3% Strain (lbs.) 404.6 408.3 412.2 415.5 - 0.0060 in. 54.9% Tensile Modulus (0.1-0.3% strain) Actual (msi) 1.23 1.24 1.23 1.25 1.24 0.01 0.77 Failure Location & Comments Failure Failure Failure Failure Failure Failure in in in in in in gage gage gage gage gage gage area area area area area area 90° Tension Properties, 75°F (Dry) - continued Material Type: Batch Number: Test Method: Specimen Panel Coupon A-3 A-3 A-3 A-3 A-5 A-5 A-5 A-5 A-3 A-3 A-3 A-3 A-5 A-5 A-5 A-5 B-4 B-4 B-4 B-4 B-6 B-6 B-6 B-6 B-4 B-4 B-4 B-4 B-6 B-6 B-6 B-6 1 3 5 7 1 3 5 7 2 4 6 8 2 4 6 8 1 3 5 7 1 3 5 7 2 4 6 8 2 4 6 8 Average Std, Dev. COV, % Material Type: Batch Number: Test Method: Specimen Panel Coupon A-15 A-15 A-15 A-15 A-17 A-17 A-17 A-17 A-15 A-15 A-15 A-15 A-17 A-17 A-17 A-17 B-16 B-16 B-16 B-16 B-18 B-18 B-18 B-18 B-16 B-16 B-16 B-16 B-18 B-18 B-18 B-18 1 3 5 7 1 3 5 7 2 4 6 8 2 4 6 8 1 3 5 7 1 3 5 7 2 4 6 8 2 4 6 8 Average Std, Dev. COV, % P707AG-15 AB010955 ASTM D3039 Specimen Specimen Thickness Width (in.) (in.) 0.10703 0.10998 0.10945 0.10757 0.10788 0.10837 0.10822 0.10830 0.10822 0.10970 0.10878 0.10653 0.10845 0.10830 0.10845 0.10707 0.10843 0.10930 0.10925 0.10897 0.10750 0.10850 0.10880 0.10820 0.10927 0.10922 0.10910 0.10767 0.10810 0.10877 0.10865 0.10673 1.00053 1.00082 1.00060 1.00058 1.00042 1.00155 1.00077 1.00072 1.00068 1.00057 1.00073 1.00153 1.00080 1.00067 1.00068 1.00167 1.00042 1.00135 0.99997 1.00012 1.00057 1.00110 1.00043 1.00042 1.00090 1.00087 1.00008 1.00158 1.00055 1.00040 1.00042 1.00117 P707AG-15 AB020234 ASTM D3039 Specimen Specimen Thickness Width (in.) (in.) 0.10743 0.10850 0.10752 0.10785 0.10757 0.10833 0.10852 0.10813 0.10815 0.10810 0.10747 0.10603 0.10815 0.10855 0.10843 0.10670 0.10758 0.10838 0.10835 0.10805 0.10723 0.10862 0.10767 0.10872 0.10805 0.10842 0.10822 0.10683 0.10785 0.10838 0.10838 0.10738 0.99982 0.99978 0.99972 0.99977 1.00025 1.00058 1.00062 0.99977 0.99978 0.99992 0.99972 0.99960 1.00068 1.00050 0.99995 1.00075 1.00063 1.00042 1.00093 1.00063 1.00027 1.00073 1.00060 0.99983 1.00097 1.00055 1.00067 1.00078 1.00065 1.00042 1.00047 1.00073 Panel Fabrication: TCA - vacuum bagged at 270°F Specimen Preconditioning: as machined Ply Orientation: (90)18 Loading Rate: 0.05 in/min Test Conditions: RT/Dry Control Mode: Stroke Ultimate Tensile Failure Testing Test Conditions Test Test Test Load Strength Location Facility Temp RH Operator Frame Date (lbs) (ksi) (°F) (%) 7.51 804.6 Lateral, At grip/tab, Bottom TCA 73 50 John S. Inst 4505 6/10/2002 6.49 714.4 Lateral, Gage, Middle TCA 73 50 John S. Inst 4505 6/10/2002 822.2 7.51 Lateral, Gage, Middle TCA 73 50 John S. Inst 4505 6/10/2002 817.0 7.59 Lateral, <1W from grip/tab, Top TCA 73 50 John S. Inst 4505 6/10/2002 749.1 6.94 Lateral, Gage, Middle TCA 73 50 Debra W. Inst 4505 6/10/2002 759.7 7.00 Lateral, Gage, Middle TCA 73 50 Debra W. Inst 4505 6/10/2002 786.0 7.26 Lateral, Gage, Middle TCA 73 50 Debra W. Inst 4505 6/10/2002 802.6 7.41 Lateral, Gage, Middle TCA 73 50 Debra W. Inst 4505 6/10/2002 860.7 7.95 Lateral, <1W from grip/tab, Bottom NIAR 74 68 Ken G. MTS 318.25 6/17/2002 6.53 717.0 Lateral, <1W from grip/tab, Top NIAR 74 68 Ken G. MTS 318.25 6/17/2002 6.78 737.8 Lateral, At grip/tab, Top NIAR 74 68 Ken G. MTS 318.25 6/17/2002 896.6 8.40 Lateral, Gage, Middle NIAR 74 68 Ken G. MTS 318.25 6/17/2002 776.8 7.16 Lateral, Gage, Middle NIAR 73 69 Ken G. MTS 318.25 6/17/2002 726.6 6.70 Lateral, Gage, Middle NIAR 73 69 Ken G. MTS 318.25 6/17/2002 733.1 6.76 Lateral, <1W from grip/tab, Top & Bottom NIAR 73 69 Ken G. MTS 318.25 6/17/2002 838.8 7.82 Lateral, Gage, Middle NIAR 73 69 Ken G. MTS 318.25 6/17/2002 806.2 7.43 Lateral, At grip/tab, Bottom TCA 73 50 Debra W. Inst 4505 6/10/2002 785.4 7.18 Lateral, At grip/tab, Bottom TCA 73 50 Debra W. Inst 4505 6/10/2002 781.3 7.15 Lateral, < 1W from grip/tab, Top TCA 73 50 Debra W. Inst 4505 6/10/2002 787.3 7.22 Lateral, < 1W from grip/tab, Top TCA 73 50 Debra W. Inst 4505 6/10/2002 7.84 843.7 Lateral, Gage, Middle TCA 73 50 John S. Inst 4505 6/10/2002 750.3 6.91 Lateral, Gage, Middle TCA 73 50 John S. Inst 4505 6/10/2002 759.1 6.97 Lateral, Gage, Middle TCA 73 50 John S. Inst 4505 6/10/2002 697.5 6.44 Lateral, Gage, Middle TCA 73 50 John S. Inst 4505 6/10/2002 761.6 6.96 Lateral, Gage, Middle NIAR 76 64 Shin MTS 318.25 6/17/2002 808.7 7.40 Lateral, < 1W from grip/tab, Top NIAR 76 64 Shin MTS 318.25 6/17/2002 810.0 7.42 Lateral, Gage, Middle NIAR 76 64 Shin MTS 318.25 6/17/2002 917.6 8.51 Lateral, Gage, Middle NIAR 76 64 Shin MTS 318.25 6/17/2002 795.1 7.35 Lateral, At grip/tab, Top NIAR 75 66 Shin MTS 318.25 6/17/2002 715.4 6.57 Lateral, Gage, Middle NIAR 75 66 Shin MTS 318.25 6/17/2002 7.07 Lateral, <1W from grip/tab, Top & Gage, Middle NIAR 75 66 Shin MTS 318.25 6/17/2002 768.8 764.9 7.16 Lateral, Gage, Middle NIAR 75 66 Shin MTS 318.25 6/17/2002 7.23 0.505 6.98 Panel Fabrication: TCA - vacuum bagged at 270°F Ply Orientation: (90)18 Test Conditions: RT/Dry Ultimate Tensile Failure Load Strength Location (lbs) (ksi) 788.0 657.7 755.8 669.2 743.6 799.3 672.9 740.9 719.2 708.2 811.2 853.7 721.5 715.9 750.4 812.8 801.1 742.0 774.5 794.4 710.0 685.6 740.9 715.5 738.4 793.3 719.2 807.3 752.0 769.1 749.8 770.6 7.34 6.06 7.03 6.21 6.91 7.37 6.20 6.85 6.65 6.55 7.55 8.05 6.67 6.59 6.92 7.61 7.44 6.84 7.14 7.35 6.62 6.31 6.88 6.58 6.83 7.31 6.64 7.55 6.97 7.09 6.92 7.17 6.94 0.458 6.60 Lateral, <1W from grip/tab, Top Lateral, <1W from grip/tab, Top Lateral, <1W from grip/tab, Bottom Lateral, Gage, Middle Lateral, Gage, Middle Lateral, <1W from grip/tab, Bottom Lateral, Gage, Middle Lateral, Gage, Middle Lateral, Gage, Middle Lateral, <1W from grip/tab, Bottom Lateral, Gage, Middle Lateral, <1W from grip/tab, Bottom Lateral, Gage, Middle Lateral, Gage, Middle Lateral, Gage, Middle Lateral, Gage, Middle Lateral, At grip/tab, Bottom Lateral, <1W from grip/tab, Top Lateral, Gage, Middle Lateral, Gage, Middle Lateral, At grip/tab, Bottom Lateral, Gage, Middle Lateral, At grip/tab, Bottom Lateral, Gage, Middle Lateral, At grip/tab, Top Lateral, Gage, Middle Lateral, <1W from grip/tab, Bottom Lateral, Gage, Middle Lateral, Gage, Middle Lateral, Gage, Middle Lateral, Gage, Middle Lateral, At grip/tab, Top 189 Specimen Preconditioning: as machined Loading Rate: 0.05 in/min Control Mode: Stroke Testing Test Conditions Test Test Facility Temp RH Operator Frame (°F) (%) TCA TCA TCA TCA TCA TCA TCA TCA NIAR NIAR NIAR NIAR NIAR NIAR NIAR NIAR TCA TCA TCA TCA TCA TCA TCA TCA NIAR NIAR NIAR NIAR NIAR NIAR NIAR NIAR 73 73 73 73 73 73 73 73 78 78 78 78 77 77 77 77 73 73 73 73 73 73 73 73 76 76 76 76 77 77 77 77 50 50 50 50 50 50 50 50 60 60 60 60 63 63 63 63 50 50 50 50 50 50 50 50 66 66 66 66 63 63 63 63 John S. John S. John S. John S. Debra W. Debra W. Debra W. Debra W. Shin Shin Shin Shin Shin Shin Shin Shin Debra W. Debra W. Debra W. Debra W. John S. John S. John S. John S. Shin Shin Shin Shin Shin Shin Shin Shin Test Date Inst 4505 6/10/2002 Inst 4505 6/10/2002 Inst 4505 6/10/2002 Inst 4505 6/10/2002 Inst 4505 6/10/2002 Inst 4505 6/10/2002 Inst 4505 6/10/2002 Inst 4505 6/10/2002 MTS 318.25 6/17/2002 MTS 318.25 6/17/2002 MTS 318.25 6/17/2002 MTS 318.25 6/17/2002 MTS 318.25 6/17/2002 MTS 318.25 6/17/2002 MTS 318.25 6/17/2002 MTS 318.25 6/17/2002 Inst 4505 6/10/2002 Inst 4505 6/10/2002 Inst 4505 6/10/2002 Inst 4505 6/10/2002 Inst 4505 6/10/2002 Inst 4505 6/10/2002 Inst 4505 6/10/2002 Inst 4505 6/10/2002 MTS 318.25 6/17/2002 MTS 318.25 6/17/2002 MTS 318.25 6/17/2002 MTS 318.25 6/17/2002 MTS 318.25 6/17/2002 MTS 318.25 6/17/2002 MTS 318.25 6/17/2002 MTS 318.25 6/17/2002 90° Tension Properties, 75°F (Dry) - continued Material Type: Batch Number: Test Method: Specimen Panel Coupon A-27 A-27 A-27 A-27 A-29 A-29 A-29 A-29 A-27 A-27 A-27 A-27 A-29 A-29 A-29 A-29 B-28 B-28 B-28 B-28 B-30 B-30 B-30 B-30 B-28 B-28 B-28 B-28 B-30 B-30 B-30 B-30 1 3 5 7 1 3 5 7 2 4 6 8 2 4 6 8 1 3 5 7 1 3 5 7 2 4 6 8 2 4 6 8 Average Std, Dev. COV, % Material Type: Batch Number: Test Method: Specimen Panel Coupon A-39 A-39 A-39 A-39 A-41 A-41 A-41 A-41 A-39 A-39 A-39 A-39 A-41 A-41 A-41 A-41 B-40 B-40 B-40 B-40 B-42 B-42 B-42 B-42 B-40 B-40 B-40 B-40 B-42 B-42 B-42 B-42 1 3 5 7 1 3 5 7 2 4 6 8 2 4 6 8 1 3 5 7 1 3 5 7 2 4 6 8 2 4 6 8 Average Std, Dev. COV, % P707AG-15 AB020436 ASTM D3039 Specimen Specimen Thickness Width (in.) (in.) 0.11040 1.00055 0.11142 1.00047 0.11177 1.00053 0.11107 0.99945 0.11025 1.00030 0.11133 1.00017 0.11152 1.00053 0.11098 1.00035 0.11123 1.00045 0.11173 1.00037 0.11160 0.99857 0.10875 1.00033 0.11083 1.00090 0.11145 1.00040 0.11122 1.00048 0.10960 1.00060 0.11047 1.00032 0.11117 1.00208 0.11147 1.00028 0.11100 1.00007 0.11063 1.00043 0.11163 1.00030 0.11120 1.00030 0.11082 1.00037 0.11073 1.00058 0.11137 0.99995 0.11152 0.99987 0.10935 1.00050 0.11128 1.00063 0.11137 1.00035 0.11132 1.00023 0.10978 1.00053 Panel Fabrication: TCA - vacuum bagged at 270°F Ply Orientation: (90)18 Test Conditions: RT/Dry Ultimate Tensile Failure Load Strength Location (lbs) (ksi) 837.1 7.58 Lateral, Gage, Middle 774.8 6.95 Lateral, Gage, Middle 765.1 6.84 Lateral, <1W from grip/tab, Top 741.4 6.68 Lateral, <1W from grip/tab, Bottom 852.3 7.73 Lateral, <1W from grip/tab, Bottom 822.7 7.39 Lateral, Gage, Middle 809.7 7.26 Lateral, Gage, Middle 6.72 746.0 Lateral, At grip/tab, Top 855.7 7.69 Lateral, Gage, Middle 766.0 6.85 Lateral, <1W from grip/tab, Bottom 769.7 6.91 Lateral, Gage, Middle 857.9 7.89 Lateral, Gage, Middle 833.4 7.51 Lateral, Gage, Middle 732.7 6.57 Lateral, Gage, Middle 787.2 7.07 Lateral, At grip/tab, Top 8.02 879.3 Lateral, <1W from grip/tab, Top 789.4 7.14 Lateral, Gage, Middle 747.8 6.71 Lateral, Gage, Middle 809.8 7.26 Lateral, Gage, Middle 789.6 7.11 Lateral, <1W from grip/tab, Top 823.0 7.44 Lateral, <1W from grip/tab, Bottom 771.3 6.91 Lateral, <1W from grip/tab, Top 846.3 7.61 Lateral, <1W from grip/tab, Top 7.42 822.5 Lateral, Gage, Middle 847.8 7.65 Lateral, Gage, Middle 742.8 6.67 Lateral, At grip/tab, Bottom 815.4 7.31 Lateral, Gage, Middle 871.5 7.97 Lateral, <1W from grip/tab, Top 742.6 6.67 Lateral, Gage, Middle 854.8 7.67 Lateral, At grip/tab, Top 728.9 6.55 Lateral, Gage, Middle 901.9 8.21 Lateral, Gage, Middle 7.25 0.469 6.47 Specimen Preconditioning: as machined Loading Rate: 0.05 in/min Control Mode: Stroke Testing Test Conditions Test Test Test Facility Temp RH Operator Frame Date (°F) (%) TCA 73 50 John S. Inst 4505 6/10/2002 TCA 73 50 John S. Inst 4505 6/10/2002 TCA 73 50 John S. Inst 4505 6/10/2002 TCA 73 50 John S. Inst 4505 6/10/2002 TCA 73 50 Debra W. Inst 4505 6/10/2002 TCA 73 50 Debra W. Inst 4505 6/10/2002 TCA 73 50 Debra W. Inst 4505 6/10/2002 TCA 73 50 Debra W. Inst 4505 6/10/2002 NIAR 78 60 Shin MTS 318.25 6/17/2002 NIAR 78 60 Shin MTS 318.25 6/17/2002 NIAR 78 60 Shin MTS 318.25 6/17/2002 NIAR 78 60 Shin MTS 318.25 6/17/2002 NIAR 72 55 Ken G. MTS 318.25 6/14/2002 NIAR 72 55 Ken G. MTS 318.25 6/14/2002 NIAR 72 55 Ken G. MTS 318.25 6/14/2002 NIAR 72 55 Ken G. MTS 318.25 6/14/2002 TCA 73 50 Debra W. Inst 4505 6/10/2002 TCA 73 50 Debra W. Inst 4505 6/10/2002 TCA 73 50 Debra W. Inst 4505 6/10/2002 TCA 73 50 Debra W. Inst 4505 6/10/2002 TCA 73 50 John S. Inst 4505 6/10/2002 TCA 73 50 John S. Inst 4505 6/10/2002 TCA 73 50 John S. Inst 4505 6/10/2002 TCA 73 50 John S. Inst 4505 6/10/2002 NIAR 76 63 Shin MTS 318.25 6/17/2002 NIAR 76 63 Shin MTS 318.25 6/17/2002 NIAR 76 63 Shin MTS 318.25 6/17/2002 NIAR 76 63 Shin MTS 318.25 6/17/2002 NIAR 78 61 Shin MTS 318.25 6/17/2002 NIAR 78 61 Shin MTS 318.25 6/17/2002 NIAR 78 61 Shin MTS 318.25 6/17/2002 NIAR 78 61 Shin MTS 318.25 6/17/2002 P707AG-15 AB020552 ASTM D3039 Specimen Specimen Thickness Width (in.) (in.) 0.10647 1.00053 0.10832 1.00077 0.10833 1.00047 0.10815 0.99942 0.10693 1.00062 0.10903 1.00053 0.10873 1.00052 0.10835 0.99987 0.10748 1.00075 0.10845 1.00055 0.10817 0.99998 0.10508 1.00088 0.10832 1.00095 0.10903 1.00043 0.10858 0.99982 0.10532 1.00053 0.10698 1.00053 0.10793 1.00093 0.10832 1.00042 0.10798 1.00022 0.10758 1.00068 0.10822 1.00043 0.10818 1.00067 0.10782 1.00080 0.10758 1.00047 0.10832 1.00037 0.10808 0.99955 0.10648 1.00057 0.10835 1.00070 0.10833 1.00063 0.10818 1.00067 0.10712 1.00055 Panel Fabrication: TCA - vacuum bagged at 270°F Ply Orientation: (90)18 Test Conditions: RT/Dry Ultimate Tensile Failure Load Strength Location (lbs) (ksi) 779.4 7.32 Lateral, At grip/tab, Bottom 733.0 6.76 Lateral, <1W from grip/tab, Top 683.9 6.31 Lateral, At grip/tab, Bottom 600.1 5.55 Lateral, At grip/tab, Bottom 851.7 7.96 Lateral, Gage, Middle 700.0 6.42 Lateral, Gage, Middle 707.1 6.50 Lateral, Gage, Middle 7.57 820.5 Lateral, Gage, Middle 662.0 6.15 Lateral, At grip/tab, Bottom 623.3 5.74 Lateral, At grip/tab, Bottom 632.3 5.85 Lateral, At grip/tab, Bottom 685.6 6.52 Lateral, At grip/tab, Bottom 807.3 7.45 Lateral, Gage, Middle 763.3 7.00 Lateral, Gage, Middle 731.8 6.74 Lateral, <1W from grip/tab, Bottom 770.6 7.31 Lateral, Gage, Middle 811.7 7.58 Lateral, Gage, Middle 777.8 7.20 Lateral, Gage, Middle 6.81 738.5 Lateral, Gage, Middle 7.33 791.7 Lateral, Gage, Middle 747.0 6.94 Lateral, <1W from grip/tab, Top 705.5 6.52 Lateral, <1W from grip/tab, Bottom 600.4 5.55 Lateral, <1W from grip/tab, Top 742.0 6.88 Lateral, At grip/tab, Top 722.9 6.72 Lateral, At grip/tab, Top 639.9 5.91 Lateral, At grip/tab, Top 677.8 6.27 Lateral, At grip/tab, Top 839.3 7.88 Lateral, Gage, Middle 732.0 6.75 Lateral, Gage, Middle 749.4 6.91 Lateral, Gage, Middle 7.17 776.5 Lateral, Gage, Middle 843.0 7.87 Lateral, Gage, Middle 6.79 0.666 9.80 Specimen Preconditioning: as machined Loading Rate: 0.05 in/min Control Mode: Stroke Testing Test Conditions Test Test Test Facility Temp RH Operator Frame Date (°F) (%) TCA 73 50 John S. Inst 4505 6/10/2002 TCA 73 50 John S. Inst 4505 6/10/2002 TCA 73 50 John S. Inst 4505 6/10/2002 TCA 73 50 John S. Inst 4505 6/10/2002 TCA 73 50 Debra W. Inst 4505 6/10/2002 TCA 73 50 Debra W. Inst 4505 6/10/2002 TCA 73 50 Debra W. Inst 4505 6/10/2002 TCA 73 50 Debra W. Inst 4505 6/10/2002 NIAR 78 60 Shin MTS 318.25 6/17/2002 NIAR 78 60 Shin MTS 318.25 6/17/2002 NIAR 78 60 Shin MTS 318.25 6/17/2002 NIAR 78 60 Shin MTS 318.25 6/17/2002 NIAR 77 62 Shin MTS 318.25 6/17/2002 NIAR 77 62 Shin MTS 318.25 6/17/2002 NIAR 77 62 Shin MTS 318.25 6/17/2002 NIAR 77 62 Shin MTS 318.25 6/17/2002 TCA 73 50 Debra W. Inst 4505 6/10/2002 TCA 73 50 Debra W. Inst 4505 6/10/2002 TCA 73 50 Debra W. Inst 4505 6/10/2002 TCA 73 50 Debra W. Inst 4505 6/10/2002 TCA 73 50 John S. Inst 4505 6/10/2002 TCA 73 50 John S. Inst 4505 6/10/2002 TCA 73 50 John S. Inst 4505 6/10/2002 TCA 73 50 John S. Inst 4505 6/10/2002 NIAR 77 63 Shin MTS 318.25 6/17/2002 NIAR 77 63 Shin MTS 318.25 6/17/2002 NIAR 77 63 Shin MTS 318.25 6/17/2002 NIAR 77 63 Shin MTS 318.25 6/17/2002 NIAR 77 61 Shin MTS 318.25 6/17/2002 NIAR 77 61 Shin MTS 318.25 6/17/2002 NIAR 77 61 Shin MTS 318.25 6/17/2002 NIAR 77 61 Shin MTS 318.25 6/17/2002 190 90° Tension Properties, 180°F (Dry) Material Type: P707AG-15 Test Operator: John Smith Batch Number: AB991033 Test Frame: Instron 4505 Test Method: ASTM D3039 Loading Rate: 0.05 in/min Specimen Preconditioning: as machined Control Mode: Stroke Test Conditions: 180°F/Dry Strain Gage: One axial gage (C-960401-A) Ply Orientation: (90) 18 Testing Facility: Toray Composites (America) CPT (average): Test Date: 12/7/1999, 2/17/00 Specimen Number Specimen Thickness Specimen Width A2-910-041-1-4 A1-910-041-1-4 B1-910-041-1-4 B2-910-041-1-4 A2-910-041-1-8 B2-910-041-1-8 Average Std. Dev. COV, % (in.) 0.1082 0.1079 0.1079 0.1083 0.1086 0.1077 0.1081 0.0003 0.29 (in.) 0.9988 0.9996 1.0014 1.0009 0.9994 0.9984 0.9998 0.0012 0.12 Ultimate Tensile Load (lbs.) 720 687 723 671 670 677 691 24 3.49 Fiber Volume(batch average): Ultimate Tensile Strength (ksi) 6.66 6.37 6.69 6.19 6.17 6.30 6.40 0.23 3.57 Load @ 0.1% Strain (lbs.) 139.9 141.7 141.3 138.9 - Material Type: P707AG-15 0.0060 in. 54.2% Load @ 0.3% Strain (lbs.) 367.6 374.4 369.4 367.1 - Tensile Modulus (0.1-0.3% strain) Actual (msi) 1.05 1.08 1.06 1.05 1.06 0.01 1.17 Failure Location & Comments Failure Failure Failure Failure Failure Failure in in in in in in gage gage gage gage gage gage area area area area area area Test Operator: John Smith Batch Number: AB991034 Test Frame: Instron 4505 Test Method: ASTM D3039 Loading Rate: 0.05 in/min Specimen Preconditioning: as machined Control Mode: Stroke Test Conditions: 180°F/Dry Strain Gage: One axial gage (C-960401-A) Ply Orientation: (90) 18 Testing Facility: Toray Composites (America) Test Date: 12/7/1999, 2/17/00 Specimen Number Specimen Thickness Specimen Width A1-910-042-1-2 A2-910-042-1-2 B1-910-042-1-2 B2-910-042-1-2 A2-910-042-1-6 B2-910-042-1-6 Average Std. Dev. COV, % (in.) 0.1067 0.1071 0.1066 0.1066 0.1080 0.1095 0.1074 0.0011 1.07 (in.) 1.0013 0.9993 0.9998 0.9987 1.0010 1.0004 1.0001 0.0010 0.10 Ultimate Tensile Load (lbs.) 738 789 726 734 684 618 715 58 8.11 CPT (average): Fiber Volume(batch average): Ultimate Tensile Strength (ksi) 6.91 7.37 6.81 6.89 6.33 5.64 6.66 0.60 8.98 Load @ 0.1% Strain (lbs.) 138.1 143.3 140.1 144.5 - Material Type: P707AG-15 0.0060 in. 54.1% Load @ 0.3% Strain (lbs.) 366.7 376.5 373.6 380.5 - Tensile Modulus (0.1-0.3% strain) Actual (msi) 1.07 1.09 1.10 1.11 1.09 0.02 1.47 Failure Location & Comments Failure Failure Failure Failure Failure Failure in in in in in in gage gage gage gage gage gage area area area area area area Test Operator: John Smith Batch Number: AB991035 Test Frame: Instron 4505 Test Method: ASTM D3039 Loading Rate: 0.05 in/min Specimen Preconditioning: as machined Control Mode: Stroke Test Conditions: 180°F/Dry Strain Gage: One axial gage (C-960401-A) Ply Orientation: (90) 18 Testing Facility: Toray Composites (America) Test Date: 12/7/1999, 2/17/00 Specimen Number Specimen Thickness Specimen Width A1-910-043-1-2 A2-910-043-1-2 B1-910-043-1-2 B2-910-043-1-2 A2-910-043-1-6 B2-910-043-1-6 Average Std. Dev. COV, % (in.) 0.1068 0.1067 0.1063 0.1075 0.1092 0.1075 0.1073 0.0010 0.97 (in.) 1.0013 0.9987 0.9993 0.9996 1.0005 1.0007 1.0000 0.0010 0.10 Ultimate Tensile Load (lbs.) 720 678 737 669 526 651 664 75 11.27 CPT (average): Fiber Volume(batch average): Ultimate Tensile Strength (ksi) 6.73 6.37 6.94 6.23 4.81 6.05 6.19 0.75 12.10 Load @ 0.1% Strain (lbs.) 147.1 142.5 142.2 134.1 - 191 Load @ 0.3% Strain (lbs.) 383.3 378.3 374.3 367.9 - 0.0060 in. 54.9% Tensile Modulus (0.1-0.3% strain) Actual (msi) 1.10 1.11 1.09 1.09 1.10 0.01 0.80 Failure Location & Comments Failure Failure Failure Failure Failure Failure in in in in in in gage gage gage gage gage gage area area area area area area 90° Tension Properties, 180°F (Wet) Material Type: P707AG-15 Batch Number: AB991033 Test Operator: John Smith Test Frame: Instron 4505 Test Method: ASTM D3039 Loading Rate: 0.05 in/min Specimen Preconditioning: per Section 3.2 of AGATE Methodology Control Mode: Stroke Test Conditions: 180°F Strain Gage: One axial gage (C-960401-A) Ply Orientation: (90) 18 Testing Facility: Toray Composites (America) CPT (average): Test Date: 3/13/2000 Specimen Number Specimen Thickness Specimen Width A1-910-041-1-5 A2-910-041-1-5 B1-910-041-1-5 B2-910-041-1-5 A2-910-041-1-7 B2-910-041-1-7 Average Std. Dev. COV, % (in.) 0.1080 0.1088 0.1081 0.1089 0.1088 0.1081 0.1084 0.0004 0.38 (in.) 0.9997 0.9988 0.9998 0.9995 1.0004 1.0009 0.9998 0.0007 0.07 Fiber Volume(batch average): Ultimate Tensile Load (lbs.) 418 429 400 398 436 412 416 16 3.73 Ultimate Tensile Strength (ksi) 3.87 3.95 3.71 3.65 4.01 3.81 3.83 0.14 3.61 Load @ 0.1% Strain (lbs.) 140.4 123.8 130.8 116.9 - Material Type: P707AG-15 0.0060 in. 54.2% Load @ 0.3% Strain (lbs.) 333.4 321.1 333.1 313.2 - Tensile Modulus (0.1-0.3% strain) Actual (msi) 0.89 0.91 0.94 0.90 0.91 0.02 2.02 Failure Location & Comments Failure Failure Failure Failure Failure Failure in in in in in in gage gage gage gage gage gage area area area area area area Test Operator: John Smith Batch Number: AB991034 Test Frame: Instron 4505 Test Method: ASTM D3039 Loading Rate: 0.05 in/min Specimen Preconditioning: per Section 3.2 of AGATE Methodology Control Mode: Stroke Test Conditions: 180°F Strain Gage: One axial gage (C-960401-A) Ply Orientation: (90) 18 Testing Facility: Toray Composites (America) Test Date: 3/13/2000 Specimen Number Specimen Thickness Specimen Width A1-910-042-1-3 A2-910-042-1-3 B1-910-042-1-3 B2-910-042-1-3 A1-910-042-1-4 B1-910-042-1-4 Average Std. Dev. COV, % (in.) 0.1072 0.1077 0.1080 0.1079 0.1079 0.1085 0.1078 0.0004 0.38 (in.) 1.0011 1.0010 1.0013 1.0002 0.9993 1.0012 1.0007 0.0008 0.08 Ultimate Tensile Load (lbs.) 407 394 418 373 412 404 401 16 4.01 CPT (average): Fiber Volume(batch average): Ultimate Tensile Strength (ksi) 3.79 3.66 3.87 3.46 3.82 3.72 3.72 0.15 3.99 Load @ 0.1% Strain (lbs.) 120.4 120.2 122.9 124.1 - Material Type: P707AG-15 CPT (average): Test Date: 3/13/2000 (in.) 1.0011 1.0003 1.0006 1.0009 0.9993 0.9994 1.0003 0.0008 0.08 in in in in in in gage gage gage gage gage gage area area area area area area Strain Gage: One axial gage (C-960401-A) Ply Orientation: (90) 18 Testing Facility: Toray Composites (America) (in.) 0.1077 0.1070 0.1077 0.1077 0.1079 0.1076 0.1076 0.0003 0.30 Failure Failure Failure Failure Failure Failure Control Mode: Stroke Test Conditions: 180°F A1-910-043-1-3 A2-910-043-1-3 B1-910-043-1-4 B2-910-043-1-4 A1-910-043-1-4 B1-910-043-1-5 Average Std. Dev. COV, % Failure Location & Comments Loading Rate: 0.05 in/min Specimen Preconditioning: per Section 3.2 of AGATE Methodology Specimen Width Tensile Modulus (0.1-0.3% strain) Actual (msi) 0.94 0.93 0.94 0.93 0.93 0.01 0.70 Test Frame: Instron 4505 Test Method: ASTM D3039 Specimen Thickness Load @ 0.3% Strain (lbs.) 321.8 320.6 326.6 324.4 - Test Operator: John Smith Batch Number: AB991035 Specimen Number 0.0060 in. 54.1% Fiber Volume(batch average): Ultimate Tensile Load (lbs.) 401 400 383 372 412 355 387 21 5.53 Ultimate Tensile Strength (ksi) 3.72 3.74 3.55 3.45 3.82 3.30 3.60 0.20 5.54 Load @ 0.1% Strain (lbs.) 121.9 123.6 143.3 122.0 - 192 Load @ 0.3% Strain (lbs.) 323.6 326.1 332.9 315.4 - 0.0060 in. 54.9% Tensile Modulus (0.1-0.3% strain) Actual (msi) 0.94 0.95 0.88 0.90 0.91 0.03 3.43 Failure Location & Comments Failure Failure Failure Failure Failure Failure in in in in in in gage gage gage gage gage gage area area area area area area 90° Tension - Strength (180°F/Wet) Toray Composites (America), Inc. FAA Project No: Test Plan Document: Material Type: Batch Number: Test Method: Panel Fabrication: Ply Orientation: Specimen Panel Coupon TC1616SE-A-12 TCQAL-T-1018 Rev. A - Test Plan P707AG-15 AB010955 ASTM D3039 TCA - vacuum bagged at 270°F (90) 18 Specimen Thickness (in.) Specimen Ultimate Width Load (in.) (lbs) A-7 A-7 A-7 A-9 A-9 A-9 A-9 A-9 A-11 A-11 A-11 A-11 A-11 A-11 A-11 "A" Panel 3 5 7 1 3 5 7 8 2 4 6 8 3 5 7 Average Std, Dev. COV, % 0.11007 0.10952 0.10963 0.10815 0.10860 0.10873 0.10832 0.10702 0.10907 0.10928 0.10853 0.10768 0.10953 0.10908 0.10892 1.00113 1.00058 1.00000 1.00025 1.00125 1.00083 1.00012 1.00163 1.00020 1.00035 0.99972 1.00050 1.00052 1.00057 0.99952 381.7 386.1 398.7 449.3 430.9 415.2 441.9 477.6 375.2 421.1 414.3 413.1 390.3 430.0 400.6 B-8 B-8 B-8 B-8 B-10 B-10 B-10 B-10 B-8 B-8 B-8 B-8 B-10 B-10 B-10 B-10 "B" Panel 1 3 5 7 1 3 5 7 2 4 6 8 2 4 6 8 Average Std, Dev. COV, % 0.10788 0.10837 0.10868 0.10875 0.10762 0.10903 0.10933 0.10893 0.10800 0.10832 0.10900 0.10737 0.10833 0.10925 0.10918 0.10645 1.00067 1.00153 1.00075 1.00013 1.00035 1.00102 1.00038 1.00013 1.00088 1.00065 0.99988 1.00153 1.00075 1.00033 1.00032 1.00105 505.5 465.2 444.4 436.5 435.7 385.2 390.0 399.7 496.9 446.8 488.1 479.8 455.6 388.4 389.2 402.5 TCA Process Specification: TCA Material Specification: Test Conditions: Specimen Preconditioning: Loading Rate: Control Mode: TCSPF-T-UD06 Rev. 3 TCSPF-T-UD07 Rev. B 180°F moisture saturation per SACMA SRM SRM-11-94 0.05 in/min Stroke Tensile Strength (ksi) Failure Location & Comments Testing Facility 3.46 3.52 3.64 4.15 3.96 3.82 4.08 4.46 3.44 3.85 3.82 3.83 3.56 3.94 3.68 3.81 0.280 7.34 4.68 4.29 4.09 4.01 4.05 3.53 3.57 3.67 4.60 4.12 4.48 4.46 4.20 3.55 3.56 3.78 4.04 0.395 9.79 Lateral, <1W from grip/tab, Top Lateral, <1W from grip/tab, Bottom Lateral, Gage, Middle Lateral, Gage, Middle Lateral, Gage, Middle Lateral, Gage, Middle Lateral, Gage, Middle Lateral, <1W from grip/tab, Bottom Lateral, Gage, Middle Lateral, <1W from grip/tab, Bottom Lateral, <1W from grip/tab, Bottom Lateral, <1W from grip/tab, Top Lateral, <1W from grip/tab, Top Lateral, Gage, Middle Lateral, <1W from grip/tab, Top TCA TCA TCA TCA TCA TCA TCA NIAR NIAR NIAR NIAR NIAR NIAR NIAR NIAR 180 180 180 180 180 180 180 180 180 180 180 180 180 180 180 ± ± ± ± ± ± ± ± ± ± ± ± ± ± ± 5°F Debra W. Inst 4505 8/26/2002 5°F Debra W. Inst 4505 8/26/2002 5°F Debra W. Inst 4505 8/26/2002 5°F John S. Inst 4505 8/23/2002 5°F John S. Inst 4505 8/23/2002 5°F John S. Inst 4505 8/23/2002 5°F John S. Inst 4505 8/23/2002 5°F Ken G. MTS 318.10 8/28/2002 5°F Ken G. MTS 318.10 9/16/2002 5°F Ken G. MTS 318.10 9/16/2002 5°F Ken G. MTS 318.10 9/16/2002 5°F Ken G. MTS 318.10 9/16/2002 5°F Ken G. MTS 318.10 9/16/2002 5°F Ken G. MTS 318.10 9/16/2002 5°F Ken G. MTS 318.10 9/16/2002 Lateral, Gage, Middle Lateral, Gage, Middle Lateral, Gage, Middle Lateral, Gage, Middle Lateral, <1W from grip/tab, Top Lateral, Gage, Middle Lateral, Gage, Middle Lateral, Gage, Middle Lateral, <1W from grip/tab, Bottom Lateral, Gage, Middle Lateral, Gage, Middle Lateral, Gage, Middle Lateral, <1W from grip/tab, Top Lateral, Gage, Middle Lateral, Gage, Middle Lateral, Gage, Middle TCA TCA TCA TCA TCA TCA TCA TCA NIAR NIAR NIAR NIAR NIAR NIAR NIAR NIAR 180 180 180 180 180 180 180 180 180 180 180 180 180 180 180 180 ± ± ± ± ± ± ± ± ± ± ± ± ± ± ± ± 5°F 5°F 5°F 5°F 5°F 5°F 5°F 5°F 5°F 5°F 5°F 5°F 5°F 5°F 5°F 5°F 193 Test Temp (°F) Test Operator John S. John S. John S. John S. Debra W. Debra W. Debra W. Debra W. Ken G. Ken G. Ken G. Ken G. Ken G. Ken G. Ken G. Ken G. Test Frame Inst 4505 Inst 4505 Inst 4505 Inst 4505 Inst 4505 Inst 4505 Inst 4505 Inst 4505 MTS 318.10 MTS 318.10 MTS 318.10 MTS 318.10 MTS 318.10 MTS 318.10 MTS 318.10 MTS 318.10 Test Date 8/23/2002 8/23/2002 8/23/2002 8/23/2002 9/9/2002 9/9/2002 9/9/2002 9/9/2002 8/28/2002 8/28/2002 8/28/2002 8/28/2002 9/16/2002 9/16/2002 9/16/2002 9/16/2002 90° Tension - Strength (180°F/Wet) Toray Composites (America), Inc. FAA Project No: Test Plan Document: Material Type: Batch Number: Test Method: Panel Fabrication: Ply Orientation: Specimen Panel Coupon TC1616SE-A-12 TCQAL-T-1018 Rev. A - Test Plan P707AG-15 AB020234 ASTM D3039 TCA - vacuum bagged at 270°F (90)18 TCA Process Specification: TCA Material Specification: Test Conditions: Specimen Preconditioning: Loading Rate: Control Mode: TCSPF-T-UD06 Rev. 3 TCSPF-T-UD07 Rev. B 180°F moisture saturation per SACMA SRM SRM-11-94 0.05 in/min Stroke Specimen Thickness (in.) Specimen Width (in.) Ultimate Load (lbs) Tensile Strength (ksi) Failure Location & Comments Testing Facility Test Temp (°F) Test Operator Test Frame Test Date 3.99 3.36 3.40 3.99 3.96 3.24 3.70 3.68 4.08 3.57 3.82 4.09 3.65 3.65 3.50 3.69 3.71 0.261 7.05 4.06 3.49 3.43 3.32 3.55 3.57 3.42 3.31 3.50 3.18 3.37 4.01 3.71 3.39 3.50 3.81 3.54 0.245 6.92 Lateral, <1W from grip/tab, Bottom Lateral, <1W from grip/tab, Bottom Lateral, <1W from grip/tab, Top Lateral, Gage, Middle Lateral, <1W from grip/tab, Top Lateral, Gage, Middle Lateral, <1W from grip/tab, Top Lateral, <1W from grip/tab, Bottom Lateral, <1W from grip/tab, Bottom Lateral, <1W from grip/tab, Bottom Lateral, Gage, Middle Lateral, <1W from grip/tab, Bottom Lateral, Gage, Middle Lateral, Gage, Middle Lateral, Gage, Middle Lateral, <1W from grip/tab, Bottom TCA TCA TCA TCA TCA TCA TCA TCA NIAR NIAR NIAR NIAR NIAR NIAR NIAR NIAR 180 ± 5°F 180 ± 5°F 180 ± 5°F 180 ± 5°F 180 ± 5°F 180 ± 5°F 180 ± 5°F 180 ± 5°F 180 ± 5°F 180 ± 5°F 180 ± 5°F 180 ± 5°F 180 ± 5°F 180 ± 5°F 180 ± 5°F 180 ± 5°F Debra W. Debra W. Debra W. Debra W. John S. John S. John S. John S. Ken G. Ken G. Ken G. Ken G. Ken G. Ken G. Ken G. Ken G. Inst 4505 Inst 4505 Inst 4505 Inst 4505 Inst 4505 Inst 4505 Inst 4505 Inst 4505 MTS 318.10 MTS 318.10 MTS 318.10 MTS 318.10 MTS 318.10 MTS 318.10 MTS 318.10 MTS 318.10 8/26/2002 8/26/2002 8/26/2002 8/26/2002 9/5/2002 9/5/2002 9/5/2002 9/5/2002 8/28/2002 8/28/2002 8/28/2002 8/28/2002 9/16/2002 9/16/2002 9/16/2002 9/16/2002 Lateral, <1W from grip/tab, Top Lateral, Gage, Middle Lateral, <1W from grip/tab, Bottom Lateral, Gage, Middle Lateral, <1W from grip/tab, Top Lateral, Gage, Middle Lateral, <1W from grip/tab, Top Lateral, <1W from grip/tab, Top Lateral, <1W from grip/tab, Top Lateral, <1W from grip/tab, Bottom Lateral, <1W from grip/tab, Bottom Lateral, <1W from grip/tab, Bottom Lateral, Gage, Middle Lateral, Gage, Middle Lateral, <1W from grip/tab, Bottom Lateral, Gage, Middle TCA TCA TCA TCA TCA TCA TCA TCA NIAR NIAR NIAR NIAR NIAR NIAR NIAR NIAR 180 ± 5°F 180 ± 5°F 180 ± 5°F 180 ± 5°F 180 ± 5°F 180 ± 5°F 180 ± 5°F 180 ± 5°F 180 ± 5°F 180 ± 5°F 180 ± 5°F 180 ± 5°F 180 ± 5°F 180 ± 5°F 180 ± 5°F 180 ± 5°F John S. John S. John S. John S. Debra W. Debra W. Debra W. Debra W. Ken G. Ken G. Ken G. Ken G. Ken G. Ken G. Ken G. Ken G. Inst 4505 Inst 4505 Inst 4505 Inst 4505 Inst 4505 Inst 4505 Inst 4505 Inst 4505 MTS 318.10 MTS 318.10 MTS 318.10 MTS 318.10 MTS 318.10 MTS 318.10 MTS 318.10 MTS 318.10 9/5/2002 9/5/2002 9/5/2002 9/5/2002 9/9/2002 9/9/2002 9/9/2002 9/9/2002 9/16/2002 9/16/2002 9/16/2002 9/16/2002 9/16/2002 9/16/2002 9/16/2002 9/16/2002 A-19 A-19 A-19 A-19 A-21 A-21 A-21 A-21 A-19 A-19 A-19 A-19 A-21 A-21 A-21 A-21 "A" Panel 1 3 5 7 1 3 5 7 2 4 6 8 2 4 6 8 Average Std, Dev. COV, % 0.10662 0.10923 0.10987 0.10703 0.10745 0.10828 0.10842 0.10787 0.10793 0.10970 0.10845 0.10578 0.10782 0.10842 0.10827 0.10695 1.00043 1.00080 1.00043 0.99958 1.00050 1.00053 1.00050 1.00017 1.00057 1.00047 0.99990 1.00085 1.00057 1.00052 1.00033 1.00082 425.7 367.0 373.9 426.9 425.8 351.3 401.0 396.9 440.3 392.0 413.8 433.5 394.3 395.6 378.8 395.0 B-20 B-20 B-20 B-20 B-22 B-22 B-22 B-22 B-20 B-20 B-20 B-20 B-22 B-22 B-22 B-22 "B" Panel 1 3 5 7 1 3 5 7 2 4 6 8 2 4 6 8 Average Std, Dev. COV, % 0.10695 0.10917 0.10932 0.10810 0.10728 0.10798 0.10823 0.10787 0.10860 0.10935 0.10852 0.10605 0.10770 0.10855 0.10823 0.10658 1.00048 1.00043 1.00073 1.00062 1.00047 1.00047 1.00097 1.00053 1.00070 1.00073 1.00060 1.00090 1.00068 1.00043 1.00052 1.00093 433.9 381.5 375.0 359.4 380.5 386.2 371.0 356.7 380.9 348.5 366.0 425.6 399.3 368.5 378.7 406.9 194 90° Tension - Strength (180°F/Wet) Toray Composites (America), Inc. FAA Project No: Test Plan Document: Material Type: Batch Number: Test Method: Panel Fabrication: Ply Orientation: Specimen Panel Coupon TC1616SE-A-12 TCQAL-T-1018 Rev. A - Test Plan P707AG-15 AB020436 ASTM D3039 TCA - vacuum bagged at 270°F (90)18 TCA Process Specification: TCA Material Specification: Test Conditions: Specimen Preconditioning: Loading Rate: Control Mode: TCSPF-T-UD06 Rev. 3 TCSPF-T-UD07 Rev. B 180°F moisture saturation per SACMA SRM SRM-11-94 0.05 in/min Stroke Specimen Thickness (in.) Specimen Width (in.) Ultimate Load (lbs) Tensile Strength (ksi) Failure Location & Comments Testing Facility Test Temp (°F) Test Operator Test Frame Test Date 3.91 3.47 3.63 3.49 4.11 3.82 3.71 4.28 3.70 3.25 3.91 3.76 3.85 4.28 4.08 4.36 3.85 0.316 8.20 4.42 3.60 3.66 3.94 4.09 3.84 3.88 4.00 3.64 3.76 3.86 3.84 3.27 3.80 3.88 4.35 3.86 0.277 7.16 Lateral, Gage, Middle Lateral, Gage, Middle Lateral, <1W from grip/tab, Bottom Lateral, Gage, Middle Lateral, <1W from grip/tab, Bottom Lateral, Gage, Middle Lateral, Gage, Middle Lateral, Gage, Middle Lateral, Gage, Middle Lateral, <1W from grip/tab, Bottom Lateral, Gage, Middle Lateral, <1W from grip/tab, Top Lateral, Gage, Middle Lateral, Gage, Middle Lateral, Gage, Middle Lateral, Gage, Middle TCA TCA TCA TCA TCA TCA TCA TCA NIAR NIAR NIAR NIAR NIAR NIAR NIAR NIAR 180 ± 5°F 180 ± 5°F 180 ± 5°F 180 ± 5°F 180 ± 5°F 180 ± 5°F 180 ± 5°F 180 ± 5°F 180 ± 5°F 180 ± 5°F 180 ± 5°F 180 ± 5°F 180 ± 5°F 180 ± 5°F 180 ± 5°F 180 ± 5°F Debra W. Debra W. Debra W. Debra W. John S. John S. John S. John S. Ken G. Ken G. Ken G. Ken G. Ken G. Ken G. Ken G. Ken G. Inst 4505 Inst 4505 Inst 4505 Inst 4505 Inst 4505 Inst 4505 Inst 4505 Inst 4505 MTS 318.10 MTS 318.10 MTS 318.10 MTS 318.10 MTS 318.10 MTS 318.10 MTS 318.10 MTS 318.10 9/9/2002 9/9/2002 9/9/2002 9/9/2002 8/23/2002 8/23/2002 8/23/2002 8/23/2002 9/16/2002 9/16/2002 9/16/2002 9/16/2002 8/28/2002 8/28/2002 8/28/2002 8/28/2002 Lateral, <1W from grip/tab, Top Lateral, <1W from grip/tab, Top Lateral, Gage, Middle Lateral, Gage, Middle Lateral, Gage, Middle Lateral, Gage, Middle Lateral, Gage, Middle Lateral, Gage, Middle Lateral, Gage, Middle Lateral, <1W from grip/tab, Bottom Lateral, Gage, Middle Lateral, Gage, Middle Lateral, Gage, Middle Lateral, Gage, Middle Lateral, Gage, Middle Lateral, Gage, Middle TCA TCA TCA TCA TCA TCA TCA TCA NIAR NIAR NIAR NIAR NIAR NIAR NIAR NIAR 180 ± 5°F 180 ± 5°F 180 ± 5°F 180 ± 5°F 180 ± 5°F 180 ± 5°F 180 ± 5°F 180 ± 5°F 180 ± 5°F 180 ± 5°F 180 ± 5°F 180 ± 5°F 180 ± 5°F 180 ± 5°F 180 ± 5°F 180 ± 5°F John S. John S. John S. John S. Debra W. Debra W. Debra W. Debra W. Ken G. Ken G. Ken G. Ken G. Ken G. Ken G. Ken G. Ken G. Inst 4505 Inst 4505 Inst 4505 Inst 4505 Inst 4505 Inst 4505 Inst 4505 Inst 4505 MTS 318.10 MTS 318.10 MTS 318.10 MTS 318.10 MTS 318.10 MTS 318.10 MTS 318.10 MTS 318.10 8/23/2002 8/23/2002 8/23/2002 8/23/2002 8/26/2002 8/26/2002 8/26/2002 8/26/2002 9/16/2002 9/16/2002 9/16/2002 9/16/2002 9/16/2002 9/16/2002 9/16/2002 9/16/2002 A-31 A-31 A-31 A-31 A-33 A-33 A-33 A-33 A-31 A-31 A-31 A-31 A-33 A-33 A-33 A-33 "A" Panel 1 3 5 7 1 3 5 7 2 4 6 8 2 4 6 8 Average Std, Dev. COV, % 0.11080 0.11133 0.11145 0.11097 0.11155 0.11130 0.11097 0.11112 0.11108 0.11153 0.11138 0.10992 0.11193 0.11102 0.11098 0.11022 1.00040 1.00058 1.00048 1.00013 1.00037 1.00038 1.00023 0.99953 1.00045 1.00010 1.00035 1.00040 1.00023 1.00028 1.00025 1.00028 433.4 386.2 404.8 387.5 458.8 425.6 412.1 475.1 411.0 362.2 435.2 414.0 431.0 475.5 452.8 480.9 B-32 B-32 B-32 B-32 B-34 B-34 B-34 B-34 B-36 B-36 B-36 B-36 B-36 B-36 B-36 B-36 "B" Panel 1 3 5 7 1 3 5 7 1 3 5 7 2 4 6 8 Average Std, Dev. COV, % 0.10963 0.11243 0.11203 0.11018 0.10988 0.11098 0.11128 0.11093 0.11010 0.11147 0.11072 0.11087 0.11113 0.11130 0.11053 0.10875 1.00047 1.00055 0.99987 0.99945 1.00053 1.00043 1.00028 1.00000 1.00038 0.99997 1.00048 1.00005 1.00057 1.00030 1.00043 1.00023 484.6 405.3 410.3 433.6 450.1 425.8 431.8 443.5 400.4 419.4 427.8 425.7 363.8 423.3 429.2 473.2 195 90° Tension - Strength (180°F/Wet) Toray Composites (America), Inc. FAA Project No: Test Plan Document: Material Type: Batch Number: Test Method: Panel Fabrication: Ply Orientation: Specimen Panel Coupon TC1616SE-A-12 TCQAL-T-1018 Rev. A - Test Plan P707AG-15 AB020552 ASTM D3039 TCA - vacuum bagged at 270°F (90)18 TCA Process Specification: TCA Material Specification: Test Conditions: Specimen Preconditioning: Loading Rate: Control Mode: TCSPF-T-UD06 Rev. 3 TCSPF-T-UD07 Rev. B 180°F moisture saturation per SACMA SRM SRM-11-94 0.05 in/min Stroke Specimen Thickness (in.) Specimen Width (in.) Ultimate Load (lbs) Tensile Strength (ksi) Failure Location & Comments Testing Facility Test Temp (°F) Test Operator Test Frame Test Date 3.59 3.20 3.69 3.08 3.68 3.35 3.08 3.43 3.85 3.86 3.53 3.66 3.55 3.31 3.99 3.87 3.55 0.283 7.99 3.85 3.68 3.40 3.93 3.98 3.65 3.97 3.98 3.48 3.63 3.40 3.94 4.05 4.24 3.92 3.73 3.80 0.244 6.42 Lateral, Gage, Middle Lateral, <1W from grip/tab, Bottom Lateral, Gage, Middle Lateral, Gage, Middle Lateral, <1W from grip/tab, Top Lateral, <1W from grip/tab, Top Lateral, <1W from grip/tab, Top Lateral, <1W from grip/tab, Top Lateral, Gage, Middle Lateral, <1W from grip/tab, Top Lateral, Gage, Middle Lateral, Gage, Middle Lateral, Gage, Middle Lateral, <1W from grip/tab, Bottom Lateral, Gage, Middle Lateral, Gage, Middle TCA TCA TCA TCA TCA TCA TCA TCA NIAR NIAR NIAR NIAR NIAR NIAR NIAR NIAR 180 ± 5°F 180 ± 5°F 180 ± 5°F 180 ± 5°F 180 ± 5°F 180 ± 5°F 180 ± 5°F 180 ± 5°F 180 ± 5°F 180 ± 5°F 180 ± 5°F 180 ± 5°F 180 ± 5°F 180 ± 5°F 180 ± 5°F 180 ± 5°F Debra W. Debra W. Debra W. Debra W. John S. John S. John S. John S. Ken G. Ken G. Ken G. Ken G. Ken G. Ken G. Ken G. Ken G. Inst 4505 Inst 4505 Inst 4505 Inst 4505 Inst 4505 Inst 4505 Inst 4505 Inst 4505 MTS 318.10 MTS 318.10 MTS 318.10 MTS 318.10 MTS 318.10 MTS 318.10 MTS 318.10 MTS 318.10 9/9/2002 9/9/2002 9/9/2002 9/9/2002 9/5/2002 9/5/2002 9/5/2002 9/5/2002 9/16/2002 9/16/2002 9/16/2002 9/16/2002 9/16/2002 9/16/2002 9/16/2002 9/16/2002 Lateral, Gage, Middle Lateral, Gage, Middle Lateral, <1W from grip/tab, Bottom Lateral, <1W from grip/tab, Bottom Lateral, <1W from grip/tab, Bottom Lateral, <1W from grip/tab, Top Lateral, Gage, Middle Lateral, <1W from grip/tab, Top Lateral, Gage, Middle Lateral, <1W from grip/tab, Bottom Lateral, Gage, Middle Lateral, Gage, Middle Lateral, Gage, Middle Lateral, Gage, Middle Lateral, <1W from grip/tab, Top Lateral, <1W from grip/tab, Top TCA TCA TCA TCA TCA TCA TCA TCA NIAR NIAR NIAR NIAR NIAR NIAR NIAR NIAR 180 ± 5°F 180 ± 5°F 180 ± 5°F 180 ± 5°F 180 ± 5°F 180 ± 5°F 180 ± 5°F 180 ± 5°F 180 ± 5°F 180 ± 5°F 180 ± 5°F 180 ± 5°F 180 ± 5°F 180 ± 5°F 180 ± 5°F 180 ± 5°F John S. John S. John S. John S. Debra W. Debra W. Debra W. Debra W. Ken G. Ken G. Ken G. Ken G. Ken G. Ken G. Ken G. Ken G. Inst 4505 Inst 4505 Inst 4505 Inst 4505 Inst 4505 Inst 4505 Inst 4505 Inst 4505 MTS 318.10 MTS 318.10 MTS 318.10 MTS 318.10 MTS 318.10 MTS 318.10 MTS 318.10 MTS 318.10 9/5/2002 9/5/2002 9/5/2002 9/5/2002 8/26/2002 8/26/2002 8/26/2002 8/26/2002 9/16/2002 9/16/2002 9/16/2002 9/16/2002 8/28/2002 8/28/2002 8/28/2002 8/28/2002 A-43 A-43 A-43 A-43 A-45 A-45 A-45 A-45 A-43 A-43 A-43 A-45 A-45 A-45 A-45 A-47 "A" Panel 1 3 5 7 1 3 5 7 2 4 8 2 4 6 8 2 Average Std, Dev. COV, % 0.10752 0.10697 0.10785 0.10938 0.10763 0.10777 0.10913 0.10842 0.10757 0.10713 0.10723 0.10758 0.10825 0.10892 0.10695 0.10827 0.99990 0.99990 0.99953 0.99967 1.00048 1.00065 1.00095 1.00058 0.99975 0.99993 0.99987 1.00052 1.00058 1.00017 1.00100 1.00040 386.2 342.4 398.0 337.2 396.2 361.1 336.2 372.4 413.7 413.4 378.9 394.3 384.0 361.0 427.2 419.0 B-44 B-44 B-44 B-44 B-48 B-48 B-48 B-48 B-44 B-44 B-44 B-44 B-48 B-48 B-48 B-48 "B" Panel 1 3 5 7 1 3 5 7 2 4 6 8 2 4 6 8 Average Std, Dev. COV, % 0.10727 0.10795 0.10825 0.10775 0.10790 0.10833 0.10842 0.10825 0.10760 0.10823 0.10835 0.10670 0.10825 0.10855 0.10837 0.10738 1.00072 1.00055 1.00077 1.00052 0.99998 1.00033 1.00057 1.00027 1.00093 1.00055 1.00063 1.00092 1.00083 1.00018 1.00035 1.00078 413.3 397.8 368.1 423.8 429.6 395.9 430.8 430.6 375.1 393.5 368.6 420.6 439.0 460.4 424.9 400.6 196 0° Compression Properties, -65°F (Dry) Material Type: P707AG-15 Batch Number: AB991033 Test Method: SACMA SRM 1-94 Test Operator: John Smith Test Frame: Instron 4510 Material Type: P707AG-15 Batch Number: AB991033 Test Method: SACMA SRM 1-94 Loading Rate: 0.05 in/min Control Mode: Stroke Strain Gage: N/A Preconditioning: as machined Test Conditions: -65°F/Dry Ply Orientation: (0)8 Testing Facility: TCA Test Date: 3/23/2000 FV(normalizing): CPT (average): FV(batch average): Specimen Number Specimen Thickness Specimen Width A1-910-041-1-1 A1-910-041-1-2 A1-910-041-1-3 B1-910-041-1-3 B1-910-041-1-2 B1-910-041-1-4 Average Std. Dev. COV, % (in.) 0.0480 0.0480 0.0480 0.0480 0.0480 0.0480 0.0480 0.0000 0.00 (in.) 0.4991 0.5013 0.4986 0.5046 0.5000 0.5012 0.5008 0.0022 0.43 Ult. Comp. Load (kips) 5.12 5.12 4.93 4.60 4.68 4.77 4.87 0.22 4.59 Loading Rate: 0.05 in/min Control Mode: Stroke Strain Gage: One axial gage (CEA-06-125UN-350) Preconditioning: as machined Test Conditions: -65°F/Dry Ply Orientation: (0)8 Testing Facility: Intec Test Date: 12/17/1999 55.0% 0.0060 in. 54.2% Ult. Comp. Strength Actual Norm. (ksi) (ksi) 213.69 213.69 212.69 212.69 206.09 206.09 189.80 189.80 194.78 194.78 198.22 198.22 202.55 202.55 9.81 9.81 4.84 4.84 Test Operator: Joel Patterson Test Frame: H Failure Location & Comments Failure in gage Failure in gage Failure in gage Failure in gage Failure in gage Failure in gage Specimen Number FV(normalizing): CPT (average): FV(batch average): Specimen Specimen Thickness Width A1-910-041-1-1 B1-910-041-1-1 (in.) 0.0481 0.0473 (in.) 0.4990 0.4990 Average Std. Dev. COV, % 0.0477 0.0006 1.19 0.4990 0.0000 0.00 197 Load @ 0.1% Strain (lbs.) 624.8 641.5 55.1% 0.0060 in. 54.2% Load @ 0.3% Strain (lbs.) 1413 1436 Comp. Mod. (0.1-0.3% strain) Actual Norm. (msi) (msi) 16.4 16.4 16.8 16.6 16.6 0.29 1.72 16.5 0.09 0.54 0° Compression Properties, 75°F (Dry) Material Type: P707AG-15 Batch Number: AB991033 Test Method: SACMA SRM 1-94 Test Operator: John Smith Test Frame: Instron 4510 Material Type: P707AG-15 Batch Number: AB991033 Test Method: SACMA SRM 1-94 Loading Rate: 0.05 in/min Control Mode: Stroke Strain Gage: N/A Preconditioning: as machined Test Conditions: RT/Dry FV(normalizing): Ply Orientation: (0)8 Testing Facility: TCA Test Date: 12/1/1999 CPT (average): FV(batch average): Specimen Number Specimen Thickness Specimen Width A1-910-041-1-11 A2-910-041-1-9 A2-910-041-1-10 B1-910-041-1-11 B2-910-041-1-9 B2-910-041-1-10 Average Std. Dev. COV, % (in.) 0.0480 0.0480 0.0480 0.0477 0.0477 0.0477 0.0478 0.0002 0.37 (in.) 0.5031 0.4995 0.5010 0.5024 0.4995 0.5005 0.5010 0.0015 0.30 Material Type: P707AG-15 Batch Number: AB991034 Test Method: SACMA SRM 1-94 Ult. Comp. Load (kips) 4.69 4.92 5.06 5.14 5.63 5.31 5.12 0.33 6.36 Ply Orientation: (0)8 Testing Facility: TCA Test Date: 11/30/1999 55.1% 54.2% Failure Location & Comments Failure in gage Failure in gage Failure in gage Failure in gage Failure in gage Failure in gage Test Operator: John Smith Test Frame: Instron 4510 FV(normalizing): Ply Orientation: (0)8 Testing Facility: TCA Test Date: 12/8/1999 CPT (average): FV(batch average): Specimen Number Specimen Thickness Specimen Width A1-910-042-1-7 A2-910-042-1-7 A2-910-042-1-8 B1-910-042-1-7 B2-910-042-1-7 B2-910-042-1-8 Average Std. Dev. COV, % (in.) 0.0485 0.0485 0.0485 0.0480 0.0480 0.0480 0.0482 0.0003 0.59 (in.) 0.4989 0.4988 0.5031 0.4987 0.4991 0.5005 0.4998 0.0017 0.35 Material Type: P707AG-15 Batch Number: AB991035 Test Method: SACMA SRM 1-94 Ult. Comp. Load (kips) 5.30 4.57 5.45 5.01 5.42 4.76 5.08 0.37 7.19 54.1% Failure Location & Comments Failure in gage Failure in gage Failure in gage Failure in gage Failure in gage Failure in gage FV(normalizing): CPT (average): FV(batch average): Specimen Number Specimen Thickness Specimen Width A1-910-043-1-7 A2-910-043-1-7 A2-910-043-1-8 B1-910-043-1-7 B2-910-043-1-7 B2-910-043-1-8 Average Std. Dev. COV, % (in.) 0.0485 0.0485 0.0485 0.0479 0.0479 0.0479 0.0482 0.0003 0.71 (in.) 0.4988 0.4987 0.5030 0.4991 0.4989 0.5006 0.4998 0.0017 0.33 Ult. Comp. Load (kips) 4.93 4.90 4.68 4.83 5.23 5.07 4.94 0.19 3.86 (in.) 0.0481 0.0473 (in.) 0.5003 0.4999 Average Std. Dev. COV, % 0.0477 0.0005 1.13 0.5001 0.0002 0.05 Specimen Number Failure Location & Comments Failure in gage Failure in gage Failure in gage Failure in gage Failure in gage Failure in gage 198 Comp. Mod. (0.1-0.3% strain) Actual Norm. (msi) (msi) 16.3 16.3 16.5 16.2 16.3 0.05 0.29 Loading Rate: 0.05 in/min Control Mode: Stroke Strain Gage: One axial gage (FAE-12S-AS-S6EL-2) FV(normalizing): CPT (average): FV(batch average): A1-911-042-1-1 B1-911-042-1-1 (in.) 0.0480 0.0480 (in.) 0.4972 0.4979 Average Std. Dev. COV, % 0.0480 0.0001 0.12 0.4976 0.0005 0.10 Specimen Number 54.2% Load @ 0.3% Strain (lbs.) 1256 1240 Test Operator: John Smith Test Frame: Instron 4505 Specimen Specimen Thickness Width Ply Orientation: (0)8 Testing Facility: TCA Test Date: 11/30/1999 55.1% Load @ 0.1% Strain (lbs.) 473.3 461.0 55.1% 0.0060 in. 16.4 0.14 0.84 Load @ 0.1% Strain (lbs.) 448.4 437.2 55.1% 0.0060 in. 54.1% Load @ 0.3% Strain (lbs.) 1224 1215 Comp. Mod. (0.1-0.3% strain) Actual Norm. (msi) (msi) 16.3 16.2 16.3 16.3 16.3 0.00 0.01 16.3 0.02 0.11 Test Operator: John Smith Test Frame: Instron 4505 Loading Rate: 0.05 in/min Control Mode: Stroke Strain Gage: One axial gage (FAE-12S-AS-S6EL-2) Preconditioning: as machined Test Conditions: RT/Dry 0.0060 in. 54.9% Ult. Comp. Strength Actual Norm. (ksi) (ksi) 204 206 203 205 192 194 202 202 219 218 211 211 205 206 9.2 8.3 4.49 4.04 A1-910-041-1-2 B1-910-041-1-2 Material Type: P707AG-15 Batch Number: AB991035 Test Method: SACMA SRM 1-94 Loading Rate: 0.05 in/min Control Mode: Stroke Strain Gage: N/A Ply Orientation: (0)8 Testing Facility: TCA Test Date: 12/8/1999 FV(batch average): Specimen Specimen Thickness Width Ply Orientation: (0)8 Testing Facility: TCA Test Date: 11/30/1999 55.1% Test Operator: John Smith Test Frame: Instron 4510 Preconditioning: as machined Test Conditions: RT/Dry CPT (average): Preconditioning: as machined Test Conditions: RT/Dry 0.0060 in. Ult. Comp. Strength Actual Norm. (ksi) (ksi) 219 221 189 191 223 226 210 209 226 226 198 198 211 212 14.9 15.0 7.05 7.07 Specimen Number FV(normalizing): Material Type: P707AG-15 Batch Number: AB991034 Test Method: SACMA SRM 1-94 Loading Rate: 0.05 in/min Control Mode: Stroke Strain Gage: N/A Preconditioning: as machined Test Conditions: RT/Dry Loading Rate: 0.05 in/min Control Mode: Stroke Strain Gage: One axial gage (FAE-12S-AS-S6EL-2) Preconditioning: as machined Test Conditions: RT/Dry 0.0060 in. Ult. Comp. Strength Actual Norm. (ksi) (ksi) 194 194 205 205 210 210 215 213 237 235 223 221 214 213 14.6 13.9 6.83 6.54 Test Operator: John Smith Test Frame: Instron 4505 FV(normalizing): CPT (average): FV(batch average): Specimen Specimen Thickness Width A1-910-043-1-1 B1-910-043-1-1 (in.) 0.0482 0.0473 (in.) 0.4984 0.4985 Average Std. Dev. COV, % 0.0478 0.0006 1.30 0.4985 0.0001 0.01 Load @ 0.1% Strain (lbs.) 465.3 466.0 55.1% 0.0060 in. 54.9% Load @ 0.3% Strain (lbs.) 1250 1244 Comp. Mod. (0.1-0.3% strain) Actual Norm. (msi) (msi) 16.3 16.4 16.5 16.3 16.4 0.11 0.68 16.3 0.10 0.62 0° Compression Properties, 180°F (Dry) Material Type: P707AG-15 Batch Number: AB991033 Test Operator: John Smith Test Frame: Instron 4510 Test Method: SACMA SRM 1-94 Preconditioning: as machined Test Conditions: 180°F/Dry Ply Orientation: (0)8 Material Type: P707AG-15 Batch Number: AB991033 Loading Rate: 0.05 in/min Control Mode: Stroke Strain Gage: N/A FV(normalizing): 55.1% Testing Facility: TCA Test Date: 12/3/1999 CPT (average): FV(batch average): Specimen Number Specimen Thickness Specimen Width A1-910-041-1-13 A1-910-041-1-14 A2-910-041-1-11 B1-910-041-1-13 B1-910-041-1-14 B2-910-041-1-11 Average Std. Dev. COV, % (in.) 0.0480 0.0480 0.0480 0.0477 0.0477 0.0477 0.0478 0.0002 0.37 (in.) 0.4987 0.5011 0.5030 0.4992 0.5009 0.5028 0.5010 0.0018 0.35 Material Type: P707AG-15 Batch Number: AB991034 Test Method: SACMA SRM 1-94 Ult. Comp. Load (kips) 4.77 4.82 5.13 5.28 5.36 5.01 5.06 0.24 4.72 Test Method: SACMA SRM 1-94 Preconditioning: as machined Test Conditions: 180°F/Dry Ply Orientation: (0)8 Testing Facility: TCA Test Date: 12/9/1999 0.0060 in. 54.2% Ult. Comp. Strength Actual Norm. (ksi) (ksi) 199 199 200 200 213 213 222 220 224 223 209 208 211 210 10.5 9.9 4.97 4.70 Failure Location & Comments Failure in gage Failure in gage Failure in gage Failure in gage Failure in gage Failure in gage Test Operator: John Smith Test Frame: Instron 4510 Loading Rate: 0.05 in/min Preconditioning: as machined Test Conditions: 180°F/Dry Ply Orientation: (0)8 CPT (average): FV(batch average): Specimen Number Specimen Thickness Specimen Width A1-910-042-1-8 A1-910-042-1-9 A2-910-042-1-9 B1-910-042-1-8 B1-910-042-1-9 B2-910-042-1-9 Average Std. Dev. COV, % (in.) 0.0485 0.0485 0.0485 0.0480 0.0480 0.0480 0.0482 0.0003 0.59 (in.) 0.5013 0.4997 0.5011 0.5010 0.4993 0.4998 0.5003 0.0008 0.17 Material Type: P707AG-15 Batch Number: AB991035 Test Method: SACMA SRM 1-94 Ult. Comp. Load (kips) 4.85 5.25 4.85 4.19 5.07 4.85 4.85 0.36 7.39 Failure Location & Comments Failure in gage Failure in gage Failure in gage Failure in gage Failure in gage Failure in gage FV(normalizing): CPT (average): FV(batch average): Specimen Number Specimen Thickness Specimen Width A1-910-043-1-8 A1-910-043-1-9 A2-910-043-1-9 B1-910-043-1-8 B1-910-043-1-9 B2-910-043-1-9 Average Std. Dev. COV, % (in.) 0.0485 0.0485 0.0485 0.0479 0.0479 0.0479 0.0482 0.0003 0.71 (in.) 0.5011 0.4995 0.5009 0.5006 0.4999 0.4994 0.5002 0.0007 0.15 Ult. Comp. Load (kips) 4.95 4.81 4.31 4.89 4.99 5.08 4.84 0.27 5.68 Specimen Width A1-910-041-1-3 B1-910-041-1-3 (in.) 0.0480 0.0477 (in.) 0.4990 0.4990 Average Std. Dev. COV, % 0.0478 0.0002 0.43 0.4990 0.0000 0.00 54.9% Failure Location & Comments Failure in gage Failure in gage Failure in gage Failure in gage Failure in gage Failure in gage 199 Load @ 0.3% Strain (lbs.) 1221 1254 Comp. Mod. (0.1-0.3% strain) Actual Norm. (msi) (msi) 16.4 16.4 17.0 16.9 16.7 0.37 2.21 Test Operator: John Smith Test Frame: Instron 4505 Loading Rate: 0.05 in/min Control Mode: Stroke Strain Gage: One axial gage (FAE-12S-AS-S6EL-2) FV(normalizing): 55.1% CPT (average): FV(batch average): Specimen Number Specimen Thickness Specimen Width A1-910-042-1-2 B1-910-042-1-2 (in.) 0.0485 0.0481 (in.) 0.5023 0.5021 Average Std. Dev. COV, % 0.0483 0.0003 0.59 0.5022 0.0001 0.03 Ply Orientation: (0)8 Testing Facility: TCA Test Date: 12/9/1999 Load @ 0.1% Strain (lbs.) 434.9 443.0 0.0060 in. 54.2% 16.7 0.44 2.64 Load @ 0.1% Strain (lbs.) 459.6 454.0 0.0060 in. 54.1% Load @ 0.3% Strain (lbs.) 1280 1252 Comp. Mod. (0.1-0.3% strain) Actual Norm. (msi) (msi) 16.8 17.0 16.5 16.6 16.7 0.22 1.35 16.8 0.32 1.93 Test Operator: John Smith Test Frame: Instron 4505 Loading Rate: 0.05 in/min Preconditioning: as machined Test Conditions: 180°F/Dry 55.1% 0.0060 in. Ult. Comp. Strength Actual Norm. (ksi) (ksi) 204 206 198 200 177 179 204 203 208 208 213 212 201 201 12.4 11.6 6.16 5.74 Specimen Thickness Material Type: P707AG-15 Batch Number: AB991035 Test Method: SACMA SRM 1-94 Control Mode: 0.05 in/min Strain Gage: N/A Ply Orientation: (0)8 Testing Facility: TCA Test Date: 12/9/1999 Specimen Number Testing Facility: TCA Test Date: 12/9/1999 54.1% Test Operator: John Smith Test Frame: Instron 4510 Loading Rate: 0.05 in/min Preconditioning: as machined Test Conditions: 180°F/Dry CPT (average): FV(batch average): Preconditioning: as machined Test Conditions: 180°F/Dry Ply Orientation: (0)8 0.0060 in. Ult. Comp. Strength Actual Norm. (ksi) (ksi) 200 202 217 219 200 202 174 174 211 211 202 202 201 202 14.6 15.1 7.29 7.49 Loading Rate: 0.05 in/min Control Mode: Stroke Strain Gage: One axial gage (FAE-12S-AS-S6EL-2) FV(normalizing): 55.1% Material Type: P707AG-15 Batch Number: AB991034 Test Method: SACMA SRM 1-94 Control Mode: Stroke Strain Gage: N/A FV(normalizing): 55.1% Testing Facility: TCA Test Date: 12/8/1999 Test Operator: John Smith Test Frame: Instron 4505 Control Mode: Stroke Strain Gage: One axial gage (FAE-12S-AS-S6EL-2) FV(normalizing): CPT (average): FV(batch average): Specimen Number Specimen Thickness Specimen Width A1-910-043-1-2 B1-910-043-1-2 (in.) 0.0483 0.0475 (in.) 0.5003 0.5000 Average Std. Dev. COV, % 0.0479 0.0006 1.25 0.5002 0.0002 0.04 Load @ 0.1% Strain (lbs.) 459.2 473.9 55.1% 0.0060 in. 54.9% Load @ 0.3% Strain (lbs.) 1260 1412 Comp. Mod. (0.1-0.3% strain) Actual Norm. (msi) (msi) 16.6 16.7 19.8 19.5 18.2 2.26 12.45 18.1 2.03 11.21 0° Compression - Strength (180F/Wet) Toray Composites (America), Inc. FAA Project No: Test Plan Document: Material Type: Batch Number: Test Method: Panel Fabrication: Ply Orientation: Specimen Panel Coupon A1 A1 A1 A6 A6 A6 "A" B6 B6 B6 "B" Panel Fiber Volume (%) 910-041-1-3 54.2 910-041-1-4 54.2 910-041-1-5 54.2 910-041-1-8 51.3 910-041-1-9 51.3 910-041-1-11 51.3 Average Std, Dev. COV, % 910-041-1-7 51.3 910-041-1-8 51.3 910-041-1-11 51.3 Average Std, Dev. COV, % TC1616SE-A-12 TCQAL-T-1018 - Test Plan P707AG-15 AB991033 SACMA SRM 1-94 TCA - vacuum bagged at 270°F (0) 8 Specimen Thickness Specimen Ultimate Width Load (in.) 0.04530 0.04700 0.04600 0.04775 0.04740 0.04755 (in.) 0.49865 0.49938 0.49928 0.50035 0.49928 0.50308 (lbs) 3753 3890 3766 3237 3734 3785 0.04680 0.04695 0.04735 0.49823 0.50203 0.50027 4594 4402 4402 TCA Process Specification: TCA Material Specification: Test Conditions: Specimen Preconditioning: Loading Rate: Control Mode: CPT (average): Fiber Volume (normalizing): Compression Failure Strength Location Actual Normalized & Comments (ksi) (ksi) 166 157 failure in gage 166 162 failure in gage 164 157 failure in gage 135 135 failure in gage 158 156 failure in gage 158 157 failure in gage 158 154 11.6 9.7 7.32 6.28 197 192 failure in gage 187 183 failure in gage 186 183 failure in gage 190 186 6.21 5.26 3.27 2.83 TCSPF-T-UD06 Rev. 3 TCSPF-T-UD07 180 ± 5 °F 145°F ± 5°F, 85 ± 5%RH moisture equilibrium per SACMA SRM 11-94 0.05 in/min Stroke 0.0060 in. 55.1 % Testing Test Test Test Facility Temp Operator Frame Test Date NIAR NIAR NIAR TCA TCA TCA (°F) 180°F 180°F 180°F 180°F 180°F 180°F Yap Yap Yap John S. John S. John S. 6/27/2000 6/27/2000 6/27/2000 Inst 4510 6/29/2001 Inst 4510 6/29/2001 Inst 4510 6/29/2001 TCA TCA TCA 180°F 180°F 180°F John S. John S. John S. Inst 4510 6/29/2001 Inst 4510 6/29/2001 Inst 4510 6/29/2001 0° Compression - Strength (180F/Wet) Toray Composites (America), Inc. FAA Project No: Test Plan Document: Material Type: Batch Number: Test Method: Panel Fabrication: Ply Orientation: Specimen Panel Coupon A1 A6 A6 A6 "A" B1 B6 B6 B6 "B" Panel Fiber Volume (%) 910-042-1-1 54.1 910-042-1-7 51.3 910-042-1-10 51.3 910-042-1-11 51.3 Average Std, Dev. COV, % 910-042-1-3 54.1 910-042-1-8 51.3 910-042-1-9 51.3 910-042-1-11 51.3 Average Std, Dev. COV, % TC1616SE-A-12 TCQAL-T-1018 - Test Plan P707AG-15 AB991034 SACMA SRM 1-94 TCA - vacuum bagged at 270°F (0) 8 Specimen Thickness Specimen Ultimate Width Load (in.) 0.04683 0.04645 0.04640 0.04660 (in.) 0.50195 0.49872 0.49895 0.50023 (lbs) 4305 4352 4506 4486 0.04683 0.04670 0.04710 0.04790 0.49952 0.50248 0.50003 0.50020 4294 4472 4093 3756 TCA Process Specification: TCA Material Specification: Test Conditions: Specimen Preconditioning: Loading Rate: Control Mode: CPT (average): Fiber Volume (normalizing): Compression Failure Strength Location Actual Normalized & Comments (ksi) (ksi) 183 179 failure in gage 188 182 failure in gage 195 188 failure in gage 192 187 failure in gage 190 184 5.10 4.41 2.69 2.40 184 179 failure in gage 191 185 failure in gage 174 171 failure in gage 157 156 failure in gage 176 173 14.7 12.5 8.32 7.25 200 TCSPF-T-UD06 Rev. 3 TCSPF-T-UD07 180 ± 5 °F 145°F ± 5°F, 85 ± 5%RH moisture equilibrium per SACMA SRM 11-94 0.05 in/min Stroke 0.0060 in. 55.1 % Testing Test Test Test Facility Temp Operator Frame Test Date NIAR TCA TCA TCA (°F) 180°F 180°F 180°F 180°F Lamia John S. John S. John S. 6/27/2000 Inst 4510 6/29/2001 Inst 4510 6/29/2001 Inst 4510 6/29/2001 NIAR TCA TCA TCA 180°F 180°F 180°F 180°F Lamia John S. John S. John S. 6/27/2000 Inst 4510 6/29/2001 Inst 4510 6/29/2001 Inst 4510 6/29/2001 0° Compression - Strength (180F/Wet) Toray Composites (America), Inc. FAA Project No: Test Plan Document: Material Type: Batch Number: Test Method: Panel Fabrication: Ply Orientation: Specimen Panel Coupon A6 A6 A6 "A" B1 B1 B6 B6 B6 "B" Panel Fiber Volume (%) 910-043-1-11 51.3 910-043-1-12 51.3 910-043-1-7 51.3 Average Std, Dev. COV, % 910-043-1-1 54.9 910-043-1-2 54.9 910-043-1-9 51.3 910-043-1-8 51.3 910-043-1-7 51.3 Average Std, Dev. COV, % TC1616SE-A-12 TCQAL-T-1018 - Test Plan P707AG-15 AB991035 SACMA SRM 1-94 TCA - vacuum bagged at 270°F (0) 8 Specimen Thickness Specimen Ultimate Width Load (in.) 0.04765 0.04755 0.04805 (in.) 0.50250 0.49890 0.49813 (lbs) 4413 4347 4433 0.04567 0.04817 0.04795 0.04750 0.04720 0.49947 0.49952 0.49980 0.50318 0.49857 4280 4314 4060 4360 4240 TCA Process Specification: TCA Material Specification: Test Conditions: Specimen Preconditioning: Loading Rate: Control Mode: CPT (average): Fiber Volume (normalizing): Compression Failure Strength Location Actual Normalized & Comments (ksi) (ksi) 184 183 failure in gage 183 182 failure in gage 185 185 failure in gage 184 183 0.98 1.96 0.53 1.07 188 179 failure in gage 179 180 failure in gage 169 169 failure in gage 182 181 failure in gage 180 177 failure in gage 180 177 6.64 4.57 3.69 2.58 201 TCSPF-T-UD06 Rev. 3 TCSPF-T-UD07 180 ± 5 °F 145°F ± 5°F, 85 ± 5%RH moisture equilibrium per SACMA SRM 11-94 0.05 in/min Stroke 0.0060 in. 55.1 % Testing Test Test Test Facility Temp Operator Frame Test Date TCA TCA TCA (°F) 180°F 180°F 180°F John S. John S. John S. Inst 4510 6/29/2001 Inst 4510 6/29/2001 Inst 4510 6/29/2001 NIAR NIAR TCA TCA TCA 180°F 180°F 180°F 180°F 180°F Lamia Lamia John S. John S. John S. 6/27/2000 6/27/2000 Inst 4510 6/29/2001 Inst 4510 6/29/2001 Inst 4510 6/29/2001 90° Compression Properties, -65°F (Dry) Material Type: P707AG-15 Batch Number: AB991033 Test Method: SACMA SRM 1-94 Test Operator: John Smith Test Frame: Instron 4510 Loading Rate: 0.05 in/min Control Mode: Stroke Strain Gage: N/A Preconditioning: as machined Test Conditions: -65°F/Dry Ply Orientation: (90)8 Testing Facility: TCA Test Date: 12/23/1999 Material Type: P707AG-15 Batch Number: AB991033 Test Method: SACMA SRM 1-94 CPT (average): FV(batch average): Specimen Number Specimen Thickness Specimen Width A1-910-041-1-7 A2-910-041-1-7 A2-910-041-1-8 B1-910-041-1-7 B2-910-041-1-7 B2-910-041-1-8 Average Std. Dev. COV, % (in.) 0.0475 0.0475 0.0475 0.0480 0.0480 0.0480 0.0478 0.0003 0.63 (in.) 0.4988 0.4987 0.5007 0.4989 0.4990 0.5005 0.4994 0.0009 0.18 Ult. Comp. Load (kips) 1.01 1.03 1.01 1.05 0.909 0.844 0.977 0.082 8.37 Test Operator: Emmanuel Domingo Test Frame: I Loading Rate: 0.05 in/min Control Mode: Stroke Strain Gage: One axial gage (CEA-06-125UN-350) Preconditioning: as machined Test Conditions: -65°F/Dry Ply Orientation: (90)8 Testing Facility: Intec 0.0060 in. Test Date: 12/17/1999 54.2% Ult. Comp. Strength Actual (ksi) 42.7 43.5 42.5 44.0 37.9 35.1 41.0 3.60 8.78 Failure Location & Comments Failure in gage Failure in gage Failure in gage Failure in gage Failure in gage Failure in gage Specimen Number CPT (average): FV(batch average): Specimen Specimen Thickness Width A1-910-041-1-1 B1-910-041-1-1 (in.) 0.0473 0.0477 (in.) 0.4980 0.4980 Average Std. Dev. COV, % 0.0475 0.0003 0.60 0.4980 0.0000 0.00 202 Load @ 0.1% Strain (lbs.) 213.9 218.9 0.0060 in. 54.2% Load @ 0.3% Strain (lbs.) 296 330 Comp. Mod. (0.1-0.3% strain) Actual (msi) 1.74 2.34 2.04 0.42 20.62 90° Compression Properties, 75°F (Dry) Material Type: P707AG-15 Batch Number: AB991033 Test Operator: John Smith Test Frame: Instron 4510 Test Method: SACMA SRM 1-94 Preconditioning: as machined Test Conditions: RT/Dry Ply Orientation: (90)8 Testing Facility: TCA Test Date: 12/1/1999 Loading Rate: 0.05 in/min Control Mode: Stroke Strain Gage: N/A CPT (average): FV(batch average): Specimen Number Specimen Thickness Specimen Width A1-910-041-1-9 A1-910-041-1-10 A2-910-041-1-11 B1-910-041-1-9 B1-910-041-1-10 B2-910-041-1-11 Average Std. Dev. COV, % (in.) 0.0475 0.0475 0.0475 0.0480 0.0480 0.0480 0.0478 0.0003 0.63 (in.) 0.4995 0.5004 0.5031 0.4996 0.5011 0.5031 0.5011 0.0016 0.33 Material Type: P707AG-15 Batch Number: AB991034 0.0060 in. 54.2% Ult. Comp. Strength Actual (ksi) 27.7 28.2 28.7 29.4 29.3 28.6 28.7 0.66 2.29 Failure Location & Comments Failure in gage Failure in gage Failure in gage Failure in gage Failure in gage Failure in gage CPT (average): FV(batch average): Specimen Thickness Specimen Width A1-910-042-1-7 A1-910-042-1-8 A2-910-042-1-7 B1-910-042-1-7 B1-910-042-1-8 B2-910-042-1-7 Average Std. Dev. COV, % (in.) 0.0494 0.0494 0.0494 0.0487 0.0487 0.0487 0.0490 0.0003 0.70 (in.) 0.4992 0.5007 0.4991 0.4989 0.5006 0.4990 0.4996 0.0008 0.17 Material Type: P707AG-15 Batch Number: AB991035 Ult. Comp. Load (kips) 0.759 0.769 0.701 0.675 0.650 0.748 0.717 0.049 6.83 0.0060 in. 54.1% Ult. Comp. Strength Actual (ksi) 30.8 31.1 28.5 27.8 26.6 30.7 29.3 1.89 6.46 Failure Location & Comments Failure in gage Failure in gage Failure in gage Failure in gage Failure in gage Failure in gage Test Operator: John Smith Test Frame: Instron 4510 Test Method: SACMA SRM 1-94 Preconditioning: as machined Test Conditions: RT/Dry Ply Orientation: (90)8 CPT (average): Specimen Number Specimen Thickness Specimen Width A1-910-043-1-7 A1-910-043-1-8 A2-910-043-1-7 B1-910-043-1-7 B1-910-043-1-8 B2-910-043-1-7 Average Std. Dev. COV, % (in.) 0.0488 0.0488 0.0488 0.0488 0.0488 0.0488 0.0488 0.0000 0.03 (in.) 0.4987 0.5004 0.4990 0.4988 0.5006 0.4987 0.4994 0.0009 0.18 Ult. Comp. Load (kips) 0.707 0.663 0.745 0.682 0.658 0.714 0.695 0.033 4.79 CPT (average): FV(batch average): Specimen Number Specimen Thickness Specimen Width A1-910-041-1-2 B1-910-041-1-2 (in.) 0.0474 0.0480 (in.) 0.5004 0.5001 Average Std. Dev. COV, % 0.0477 0.0004 0.85 0.5003 0.0002 0.04 54.9% Failure Location & Comments Failure in gage Failure in gage Failure in gage Failure in gage Failure in gage Failure in gage 54.2% Load @ 0.3% Strain (lbs.) 196 153 Comp. Mod. (0.1-0.3% strain) Actual (msi) 1.44 1.59 Test Operator: John Smith Test Frame: Instron 4505 Loading Rate: 0.05 in/min Control Mode: Stroke Strain Gage: One axial gage (FAE-12S-AS-S6EL-2) Test Conditions: RT/Dry Ply Orientation: (90)8 Testing Facility: TCA Test Date: 11/30/1999 CPT (average): FV(batch average): Specimen Number Specimen Thickness Specimen Width A1-910-042-1-1 B1-910-042-1-1 (in.) 0.0486 0.0483 (in.) 0.4982 0.4983 Average Std. Dev. COV, % 0.0484 0.0002 0.47 0.4983 0.0001 0.02 Load @ 0.1% Strain (lbs.) 72.4 72.9 0.0060 in. 54.1% Load @ 0.3% Strain (lbs.) 142 144 Comp. Mod. (0.1-0.3% strain) Actual (msi) 1.43 1.48 1.46 0.03 2.35 Test Operator: John Smith Test Frame: Instron 4505 Loading Rate: 0.05 in/min Control Mode: Stroke Strain Gage: One axial gage (FAE-12S-AS-S6EL-2) Testing Facility: TCA Test Date: 11/30/1999 CPT (average): FV(batch average): Specimen Number Specimen Thickness Specimen Width A1-910-043-1-1 B1-910-043-1-1 (in.) 0.0479 0.0483 (in.) 0.4983 0.4983 Average Std. Dev. COV, % 0.0481 0.0003 0.69 0.4983 0.0000 0.00 203 Load @ 0.1% Strain (lbs.) 127.2 76.2 0.0060 in. 1.52 0.11 7.07 Preconditioning: as machined Test Conditions: RT/Dry Ply Orientation: (90)8 0.0060 in. Ult. Comp. Strength Actual (ksi) 29.0 27.2 30.6 28.0 27.0 29.3 28.5 1.40 4.90 Testing Facility: TCA Test Date: 11/30/1999 Material Type: P707AG-15 Batch Number: AB991035 Test Method: SACMA SRM 1-94 Loading Rate: 0.05 in/min Control Mode: Stroke Strain Gage: N/A FV(batch average): Loading Rate: 0.05 in/min Control Mode: Stroke Strain Gage: One axial gage (FAE-12S-AS-S6EL-2) Material Type: P707AG-15 Batch Number: AB991034 Test Method: SACMA SRM 1-94 Preconditioning: as machined Loading Rate: 0.05 in/min Control Mode: Stroke Strain Gage: N/A Specimen Number Testing Facility: TCA Test Date: 12/8/1999 Ult. Comp. Load (kips) 0.657 0.670 0.686 0.706 0.706 0.691 0.686 0.020 2.85 Test Operator: John Smith Test Frame: Instron 4505 Preconditioning: as machined Test Conditions: RT/Dry Ply Orientation: (90)8 Test Operator: John Smith Test Frame: Instron 4510 Test Method: SACMA SRM 1-94 Preconditioning: as machined Test Conditions: RT/Dry Ply Orientation: (90)8 Testing Facility: TCA Test Date: 12/8/1999 Material Type: P707AG-15 Batch Number: AB991033 Test Method: SACMA SRM 1-94 Load @ 0.1% Strain (lbs.) 83.1 72.0 0.0060 in. 54.9% Load @ 0.3% Strain (lbs.) 151 141 Comp. Mod. (0.1-0.3% strain) Actual Norm. (msi) (msi) 1.43 1.44 1.44 0.01 0.41 90° Compression Properties, 180°F (Dry) Material Type: P707AG-15 Batch Number: AB991033 Test Method: SACMA SRM 1-94 Preconditioning: as machined Test Operator: John Smith Test Frame: Instron 4510 Loading Rate: 0.05 in/min Control Mode: Stroke Strain Gage: N/A Test Conditions: 180°F/Dry Ply Orientation: (90)8 Testing Facility: TCA Test Date: 12/8/1999 CPT (average): FV(batch average): Specimen Number Specimen Thickness Specimen Width A1-910-041-1-11 A2-910-041-1-13 A2-910-041-1-14 B1-910-041-1-11 B2-910-041-1-13 B2-910-041-1-14 Average Std. Dev. COV, % (in.) 0.0475 0.0475 0.0475 0.0480 0.0480 0.0480 0.0478 0.0003 0.63 (in.) 0.5031 0.4991 0.5005 0.5030 0.4988 0.5005 0.5008 0.0019 0.37 Material Type: P707AG-15 Batch Number: AB991034 Test Method: SACMA SRM 1-94 Preconditioning: as machined 0.0060 in. 54.2% Ult. Comp. Strength Actual (ksi) 20.5 21.9 20.5 21.7 23.0 23.5 21.8 1.25 5.72 Failure Location & Comments Failure in gage Failure in gage Failure in gage Failure in gage Failure in gage Failure in gage CPT (average): FV(batch average): Specimen Thickness Specimen Width A1-910-042-1-9 A2-910-042-1-8 A2-910-042-1-9 B1-910-042-1-9 B2-910-042-1-8 B2-910-042-1-14 Average Std. Dev. COV, % (in.) 0.0494 0.0494 0.0494 0.0487 0.0487 0.0487 0.0490 0.0003 0.70 (in.) 0.4997 0.5009 0.4998 0.4996 0.5006 0.4998 0.5001 0.0005 0.10 Material Type: P707AG-15 Batch Number: AB991035 Test Method: SACMA SRM 1-94 Preconditioning: as machined Ult. Comp. Load (kips) 0.549 0.524 0.470 0.525 0.536 0.503 0.518 0.028 5.40 Ply Orientation: (90)8 Testing Facility: TCA Test Date: 12/9/1999 Specimen Number 54.1% Failure Location & Comments Failure in gage Failure in gage Failure in gage Failure in gage Failure in gage Failure in gage (in.) 0.0483 0.0476 (in.) 0.4991 0.4998 Average Std. Dev. COV, % 0.0480 0.0005 1.05 0.4994 0.0004 0.09 Ply Orientation: (90)8 Testing Facility: TCA Test Date: 12/9/1999 Specimen Number FV(batch average): Specimen Number Specimen Thickness Specimen Width A1-910-043-1-9 A2-910-043-1-8 A2-910-043-1-9 B1-910-043-1-9 B2-910-043-1-8 B2-910-043-1-14 Average Std. Dev. COV, % (in.) 0.0488 0.0488 0.0488 0.0488 0.0488 0.0488 0.0488 0.0000 0.03 (in.) 0.4998 0.5004 0.4993 0.4996 0.5027 0.5005 0.5004 0.0012 0.25 Ult. Comp. Load (kips) 0.497 0.545 0.521 0.494 0.528 0.541 0.521 0.021 4.11 54.9% Ult. Comp. Strength Actual (ksi) 20.4 22.3 21.4 20.3 21.5 22.1 21.3 0.86 4.02 Failure Location & Comments Failure in gage Failure in gage Failure in gage Failure in gage Failure in gage Failure in gage CPT (average): A1-910-042-1-2 B1-910-042-1-6 (in.) 0.0489 0.0487 (in.) 0.5004 0.4982 Average Std. Dev. COV, % 0.0488 0.0001 0.26 0.4993 0.0015 0.30 Specimen Number Load @ 0.1% Strain (lbs.) 62.2 58.2 0.0060 in. 54.1% Load @ 0.3% Strain (lbs.) 124 118 Comp. Mod. (0.1-0.3% strain) Actual (msi) 1.25 1.22 1.24 0.02 1.75 Test Operator: John Smith Test Frame: Instron 4505 Loading Rate: 0.05 in/min Control Mode: Stroke Strain Gage: One axial gage (FAE-12S-AS-S6EL-2) CPT (average): FV(batch average): Specimen Specimen Thickness Width A1-910-043-1-2 B1-910-043-1-2 (in.) 0.0486 0.0486 (in.) 0.5007 0.5006 Average Std. Dev. COV, % 0.0486 0.0000 0.00 0.5007 0.0001 0.01 204 Comp. Mod. (0.1-0.3% strain) Actual (msi) 1.25 1.20 1.23 0.04 2.88 FV(batch average): Specimen Specimen Thickness Width Ply Orientation: (90)8 Testing Facility: TCA Test Date: 12/9/1999 54.2% Load @ 0.3% Strain (lbs.) 118 108 Loading Rate: 0.05 in/min Control Mode: Stroke Strain Gage: One axial gage (FAE-12S-AS-S6EL-2) Preconditioning: as machined Test Conditions: 180°F/Dry 0.0060 in. Load @ 0.1% Strain (lbs.) 57.2 50.3 0.0060 in. Test Operator: John Smith Test Frame: Instron 4505 Material Type: P707AG-15 Batch Number: AB991035 Test Method: SACMA SRM 1-94 Loading Rate: 0.05 in/min Control Mode: Stroke Strain Gage: N/A CPT (average): Specimen Specimen Thickness Width A1-910-041-1-3 B1-910-041-1-3 Test Operator: John Smith Test Frame: Instron 4510 Test Conditions: 180°F/Dry Ply Orientation: (90)8 CPT (average): FV(batch average): Preconditioning: as machined Test Conditions: 180°F/Dry 0.0060 in. Ult. Comp. Strength Actual (ksi) 22.3 21.2 19.0 21.6 22.0 20.7 21.1 1.16 5.50 Loading Rate: 0.05 in/min Control Mode: Stroke Strain Gage: One axial gage (FAE-12S-AS-S6EL-2) Material Type: P707AG-15 Batch Number: AB991034 Test Method: SACMA SRM 1-94 Loading Rate: 0.05 in/min Control Mode: Stroke Strain Gage: N/A Specimen Number Testing Facility: TCA Test Date: 12/9/1999 Ult. Comp. Load (kips) 0.489 0.518 0.487 0.525 0.551 0.564 0.522 0.032 6.06 Test Operator: John Smith Test Frame: Instron 4505 Preconditioning: as machined Test Conditions: 180°F/Dry Test Operator: John Smith Test Frame: Instron 4510 Test Conditions: 180°F/Dry Ply Orientation: (90)8 Testing Facility: TCA Test Date: 12/8/1999 Material Type: P707AG-15 Batch Number: AB991033 Test Method: SACMA SRM 1-94 Load @ 0.1% Strain (lbs.) 61.3 56.3 0.0060 in. 54.9% Load @ 0.3% Strain (lbs.) 120 117 Comp. Mod. (0.1-0.3% strain) Actual Norm. (msi) (msi) 1.21 1.24 1.23 0.03 2.10 90° Compression Properties, 180°F (Wet) Material Type: P707AG-15 Batch Number: AB991033 Test Method: SACMA SRM 1-94 Test Operator: John Smith Test Frame: Instron 4510 Loading Rate: 0.05 in/min Control Mode: Stroke Strain Gage: N/A Preconditioning: Section 3.2 of AGATE Test Conditions: 180°F Ply Orientation: (90)8 Testing Facility: TCA Test Date: 6/5/2000 CPT (average): FV(batch average): Specimen Number Specimen Thickness Specimen Width A1-910-041-1-2 A1-910-041-1-3 B1-910-041-1-2 B1-910-041-1-1 B1-910-041-1-3 A2-910-041-1-1 Average Std. Dev. COV, % (in.) 0.0480 0.0480 0.0480 0.0480 0.0480 0.0480 0.0480 0.0000 0.00 (in.) 0.5004 0.5006 0.5024 0.5023 0.5021 0.5014 0.5015 0.0009 0.18 Material Type: P707AG-15 Batch Number: AB991034 Test Method: SACMA SRM 1-94 Ult. Comp. Load (kips) 0.386 0.415 0.432 0.422 0.446 0.403 0.417 0.021 5.10 0.0060 in. 54.2% Ult. Comp. Strength Actual (ksi) 16.1 17.3 17.9 17.5 18.5 16.7 17.3 0.86 4.97 Ply Orientation: (90)8 Testing Facility: TCA Test Date: 6/6/2000 Failure Location & Comments Failure in gage Failure in gage Failure in gage Failure in gage Failure in gage Failure in gage FV(batch average): Specimen Number Specimen Thickness Specimen Width A1-910-042-1-1 A1-910-042-1-3 A2-910-042-1-2 B1-910-042-1-1 B1-910-042-1-3 B2-910-042-1-1 Average Std. Dev. COV, % (in.) 0.0480 0.0480 0.0480 0.0480 0.0480 0.0480 0.0480 0.0000 0.00 (in.) 0.5033 0.5036 0.5009 0.5006 0.5008 0.5002 0.5016 0.0015 0.30 Material Type: P707AG-15 Batch Number: AB991035 Test Method: SACMA SRM 1-94 Ult. Comp. Load (kips) 0.412 0.368 0.401 0.389 0.398 0.434 0.400 0.022 5.50 Ply Orientation: (90)8 Testing Facility: TCA Test Date: 3/7/2000 Specimen Number 54.1% Failure Location & Comments Failure in gage Failure in gage Failure in gage Failure in gage Failure in gage Failure in gage (in.) 0.0475 0.0483 (in.) 0.5005 0.5003 Average Std. Dev. COV, % 0.0479 0.0006 1.21 0.5004 0.0002 0.03 Ply Orientation: (90)8 Testing Facility: TCA Test Date: 3/7/2000 Specimen Number FV(batch average): Specimen Number Specimen Thickness Specimen Width A1-910-043-1-1 A1-910-043-1-2 A2-910-043-1-1 B1-910-043-1-1 B1-910-043-1-2 B2-910-043-1-1 Average Std. Dev. COV, % (in.) 0.0480 0.0480 0.0475 0.0480 0.0480 0.0480 0.0479 0.0002 0.43 (in.) 0.4995 0.4996 0.5004 0.4994 0.4993 0.5012 0.4999 0.0007 0.15 Ult. Comp. Load (kips) 0.393 0.376 0.423 0.399 0.399 0.410 0.400 0.016 3.97 54.9% Ult. Comp. Strength Actual (ksi) 16.4 15.7 17.8 16.6 16.6 17.0 16.7 0.70 4.21 Failure Location & Comments Failure in gage Failure in gage Failure in gage Failure in gage Failure in gage Failure in gage CPT (average): A1-910-042-1-3 B1-910-042-1-3 (in.) 0.0494 0.0487 (in.) 0.4992 0.4992 Average Std. Dev. COV, % 0.0490 0.0004 0.91 0.4992 0.0000 0.01 Specimen Number Load @ 0.1% Strain (lbs.) 52.9 47.7 0.0060 in. 54.1% Load @ 0.3% Strain (lbs.) 109 100 Comp. Mod. (0.1-0.3% strain) Actual (msi) 1.14 1.08 1.11 0.04 3.56 Test Operator: John Smith Test Frame: Instron 4505 Loading Rate: 0.05 in/min Control Mode: Stroke Strain Gage: One axial gage (FAE-12S-AS-S6EL-2) CPT (average): FV(batch average): Specimen Specimen Thickness Width A1-910-043-1-3 B1-910-043-1-3 (in.) 0.0491 0.0487 (in.) 0.4990 0.4992 Average Std. Dev. COV, % 0.0489 0.0002 0.46 0.4991 0.0001 0.03 205 Comp. Mod. (0.1-0.3% strain) Actual (msi) 1.19 1.12 1.15 0.05 4.69 FV(batch average): Specimen Specimen Thickness Width Ply Orientation: (90)8 Testing Facility: TCA Test Date: 3/3/2000 54.2% Load @ 0.3% Strain (lbs.) 110 116 Loading Rate: 0.05 in/min Control Mode: Stroke Strain Gage: One axial gage (FAE-12S-AS-S6EL-2) Test Method: SACMA SRM 1-94 Preconditioning: Section 3.2 of AGATE Test Conditions: 180°F 0.0060 in. Load @ 0.1% Strain (lbs.) 53.2 62.0 0.0060 in. Test Operator: John Smith Test Frame: Instron 4505 Material Type: P707AG-15 Batch Number: AB991035 Loading Rate: 0.05 in/min Control Mode: Stroke Strain Gage: N/A CPT (average): Specimen Specimen Thickness Width A1-910-041-1-4 B1-910-041-1-4 Test Operator: John Smith Test Frame: Instron 4510 Preconditioning: Section 3.2 of AGATE Test Conditions: 180°F CPT (average): FV(batch average): Test Method: SACMA SRM 1-94 Preconditioning: Section 3.2 of AGATE Test Conditions: 180°F 0.0060 in. Ult. Comp. Strength Actual (ksi) 17.0 15.2 16.7 16.2 16.6 18.1 16.6 0.94 5.64 Loading Rate: 0.05 in/min Control Mode: Stroke Strain Gage: One axial gage (FAE-12S-AS-S6EL-2) Material Type: P707AG-15 Batch Number: AB991034 Loading Rate: 0.05 in/min Control Mode: Stroke Strain Gage: N/A CPT (average): Test Operator: John Smith Test Frame: Instron 4505 Preconditioning: Section 3.2 of AGATE Test Conditions: 180°F Test Operator: John Smith Test Frame: Instron 4510 Preconditioning: Section 3.2 of AGATE Test Conditions: 180°F Ply Orientation: (90)8 Testing Facility: TCA Test Date: 6/6/2000 Material Type: P707AG-15 Batch Number: AB991033 Test Method: SACMA SRM 1-94 Load @ 0.1% Strain (lbs.) 69.1 69.8 0.0060 in. 54.9% Load @ 0.3% Strain (lbs.) 126 129 Comp. Mod. (0.1-0.3% strain) Actual Norm. (msi) (msi) 1.17 1.21 1.19 0.03 2.48 Iosipescu In-plane Shear Properties, -65°F (Dry) Material Type: P707AG-15 Test Operator: Joel Patterson, Bryan Mines Batch Number: AB991033 Test Frame: H Test Method: ASTM D5379 Loading Rate: 0.05 in/min Specimen Preconditioning: as machined Control Mode: Stroke Test Conditions: -65°F/Dry Strain Gage: One biaxial gage (EA-06-062TV-350) Ply Orientation: (0/90)6S Testing Facility: Intec CPT (average): Test Date: 12/17/99, 2/23/00 Fiber Volume(batch average): 0.0060 in. 54.2% Specimen Specimen Notch Ultimate In-plane Shear IPS Modulus (1) Failure Location Number Thickness Width Load (0.25-0.65%) (2) & Comments A1-910-041-1-1 A2-910-041-1-2 B1-910-041-1-1 B2-910-041-1-2 A1-910-041-1-3 B1-910-041-1-3 Average Std. Dev. COV, % (in.) 0.1421 0.1431 0.1415 0.1418 0.1438 0.1419 0.1424 0.0009 0.62 (in.) 0.4520 0.4520 0.4530 0.4540 0.4530 0.4530 0.4528 0.0008 0.17 (lbs.) 1498 1473 1468 1501 1510 1510 1493 18 1.23 Strength Actual (ksi) 23.3 22.8 22.9 23.3 23.2 23.5 23.2 0.27 1.18 (1) Modulus is determined to be the slope of the Stress-Shear Strain curve. (2) 0.25 ~ 0.65% strain range per ASTM D5379-98, Section 12.3.1 (msi) 0.775 0.743 0.760 0.751 0.757 0.014 1.81 206 Shear failure in gage Shear failure in gage Shear failure in gage Shear failure in gage Shear failure in gage Shear failure in gage Iosipescu In-plane Shear Properties, 75°F (Dry) Material Type: P707AG-15 Test Operator: John Smith Batch Number: AB991033 Test Frame: Instron 4505 Test Method: ASTM D5379 Loading Rate: 0.05 in/min Specimen Preconditioning: as machined Control Mode: Stroke Test Conditions: RT/Dry Strain Gage: One biaxial gage (EA-06-125-TW-120) Ply Orientation: (0/90) 6S Testing Facility: TCA CPT (average): Test Date: 11/29/99, 1/27/00 0.0060 in. Fiber Volume(batch average): 54.2% Specimen Specimen Notch Ultimate In-plane Shear IPS Modulus (1) Failure Location Number Thickness Width Load (0.25-0.65%) (2) & Comments A1-910-041-1-32 A1-910-041-1-33 B1-910-041-1-32 B1-910-041-1-33 A1-910-041-1-5 B1-910-041-1-5 Average Std. Dev. COV, % (in.) 0.1430 0.1427 0.1434 0.1431 0.1443 0.1424 0.1431 0.0007 0.47 (in.) 0.4536 0.4449 0.4531 0.4530 0.4533 0.4527 0.4517 0.0034 0.75 (lbs.) 1400 1412 1423 1457 1421 1453 1428 23 1.59 Strength Actual (ksi) 21.6 22.2 21.9 22.5 21.7 22.5 22.1 0.40 1.83 (msi) 0.625 0.638 0.613 0.615 0.623 0.011 1.84 Material Type: P707AG-15 Shear failure in gage Shear failure in gage Shear failure in gage Shear failure in gage Shear failure in gage Shear failure in gage Test Operator: John Smith Batch Number: AB991034 Test Frame: Instron 4505 Test Method: ASTM D5379 Loading Rate: 0.05 in/min Specimen Preconditioning: as machined Control Mode: Stroke Test Conditions: RT/Dry Strain Gage: One biaxial gage (EA-06-125-TW-120) Ply Orientation: (0/90) 6S Testing Facility: TCA CPT (average): Test Date: 11/29/99, 1/27/00 0.0060 in. Fiber Volume(batch average): Specimen Specimen Notch Ultimate In-plane Shear Number Thickness Width Load A1-910-042-1-11 A1-910-042-1-12 B1-910-042-1-11 B1-910-042-1-12 A1-910-042-1-1 B1-910-042-1-1 Average Std. Dev. COV, % (in.) 0.1438 0.1415 0.1439 0.1405 0.1411 0.1404 0.1419 0.0016 1.11 (in.) 0.4527 0.4549 0.4522 0.4548 0.4535 0.4544 0.4537 0.0012 0.25 (lbs.) 1467 1471 1432 1479 1496 1439 1464 24 1.66 Strength Actual (ksi) 22.5 22.9 22.0 23.1 23.4 22.6 22.7 0.49 2.14 54.1% IPS Modulus (1) (0.25-0.65%) (2) (msi) 0.646 0.639 0.605 0.593 0.621 0.026 4.15 Material Type: P707AG-15 Failure Location & Comments Shear failure in gage Shear failure in gage Shear failure in gage Shear failure in gage Shear failure in gage Shear failure in gage Test Operator: John Smith Batch Number: AB991035 Test Frame: Instron 4505 Test Method: ASTM D5379 Loading Rate: 0.05 in/min Specimen Preconditioning: as machined Control Mode: Stroke Test Conditions: RT/Dry Strain Gage: One biaxial gage (EA-06-125-TW-120) Ply Orientation: (0/90) 6S Testing Facility: TCA CPT (average): Test Date: 11/29/99, 1/27/00 Fiber Volume(batch average): Specimen Specimen Notch Ultimate In-plane Shear Number Thickness Width Load A1-910-043-1-11 A1-910-043-1-12 B1-910-043-1-11 B1-910-043-1-12 A1-910-043-1-1 B1-910-043-1-1 Average Std. Dev. COV, % (in.) 0.1437 0.1443 0.1437 0.1424 0.1433 0.1401 0.1429 0.0015 1.07 (in.) 0.4533 0.4527 0.4532 0.4528 0.4536 0.4555 0.4535 0.0010 0.22 (lbs.) 1463 1373 1445 1497 1506 1464 1458 47 3.26 Strength Actual (ksi) 22.5 21.0 22.2 23.2 23.2 23.0 22.5 0.83 3.69 (1) (2) 0.0060 in. 54.9% IPS Modulus (1) (0.25-0.65%) (2) (msi) 0.593 0.526 0.602 0.665 0.597 0.057 9.54 IPS Modulus was calculated from only +45° strain channel due to inaccurate data collected on -45° channel. The +45° channel was multiplied by 2 to determine the shear strain. Modulus is then determined to be the slope of the Stress-Shear Strain curve. 0.25 ~ 0.65% strain range per ASTM D5379-98, Section 12.3.1 207 Failure Location & Comments Shear failure in gage Shear failure in gage Shear failure in gage Shear failure in gage Shear failure in gage Shear failure in gage Iosipescu In-plane Shear Properties, 180°F (Dry) Material Type: P707AG-15 Test Operator: John Smith Batch Number: AB991033 Test Frame: Instron 4505 Test Method: ASTM D5379 Loading Rate: 0.05 in/min Specimen Preconditioning: as machined Control Mode: Stroke Test Conditions: 180°F/Dry Strain Gage: One biaxial gage (EA-06-125-TW-120) Ply Orientation: (0/90)6S Testing Facility: TCA CPT (average): Test Date: 11/29/99, 1/28/00 0.0060 in. Fiber Volume(batch average): 54.2% Specimen Specimen Notch Ultimate In-plane Shear IPS Modulus (1) Failure Location Number Thickness Width Load (0.25-0.65%) (2) & Comments A1-910-041-1-29 A1-910-041-1-30 B1-910-041-1-29 B1-910-041-1-30 A1-910-041-1-7 B1-910-041-1-7 Average Std. Dev. COV, % (in.) 0.1435 0.1436 0.1434 0.1435 0.1444 0.1429 0.1435 0.0005 0.35 (in.) 0.4536 0.4541 0.4541 0.4550 0.4535 0.4528 0.4538 0.0007 0.16 (lbs.) 1164 1173 1182 1208 1185 1236 1191 26 2.22 Strength Actual (ksi) 17.9 18.0 18.2 18.5 18.1 19.1 18.3 0.45 2.47 (msi) 0.512 0.507 0.493 0.498 0.503 0.009 1.71 Material Type: P707AG-15 Shear failure in gage Shear failure in gage Shear failure in gage Shear failure in gage Shear failure in gage Shear failure in gage Test Operator: John Smith Batch Number: AB991034 Test Frame: Instron 4505 Test Method: ASTM D5379 Loading Rate: 0.05 in/min Specimen Preconditioning: as machined Control Mode: Stroke Test Conditions: 180°F/Dry Strain Gage: One biaxial gage (EA-06-125-TW-120) Ply Orientation: (0/90)6S Testing Facility: TCA CPT (average): Test Date: 11/29/99, 1/28/00 0.0060 in. Fiber Volume(batch average): Specimen Specimen Notch Ultimate In-plane Shear Number Thickness Width Load A1-910-042-1-13 A1-910-042-1-15 B1-910-042-1-13 B1-910-042-1-14 A1-910-042-1-3 B1-910-042-1-3 Average Std. Dev. COV, % (in.) 0.1422 0.1431 0.1411 0.1423 0.1424 0.1425 0.1423 0.0006 0.45 (in.) 0.4549 0.4549 0.4543 0.4543 0.4537 0.4548 0.4545 0.0005 0.10 (lbs.) 1232 1171 1226 1254 1234 1245 1227 29 2.38 Strength Actual (ksi) 19.1 18.0 19.1 19.4 19.1 19.2 19.0 0.50 2.64 54.1% IPS Modulus (1) (0.25-0.65%) (2) (msi) 0.525 0.497 0.520 0.522 0.516 0.013 2.49 Material Type: P707AG-15 Failure Location & Comments Shear failure in gage Shear failure in gage Shear failure in gage Shear failure in gage Shear failure in gage Shear failure in gage Test Operator: John Smith Batch Number: AB991035 Test Frame: Instron 4505 Test Method: ASTM D5379 Loading Rate: 0.05 in/min Specimen Preconditioning: as machined Control Mode: Stroke Test Conditions: 180°F/Dry Strain Gage: One biaxial gage (EA-06-125-TW-120) Ply Orientation: (0/90)6S Testing Facility: TCA CPT (average): Test Date: 11/29/1999, 1/28/00 Fiber Volume(batch average): Specimen Specimen Notch Ultimate In-plane Shear Number Thickness Width Load A1-910-043-1-13 A1-910-043-1-14 B1-910-043-1-13 B1-910-043-1-14 A1-910-043-1-3 B1-910-043-1-3 Average Std. Dev. COV, % (in.) 0.1442 0.1447 0.1401 0.1411 0.1447 0.1422 0.1428 0.0020 1.39 (in.) 0.4540 0.4557 0.4544 0.4546 0.4536 0.4539 0.4544 0.0007 0.16 (lbs.) 1205 1207 1130 1230 1228 1228 1205 38 3.17 Strength Actual (ksi) 18.4 18.3 17.8 19.2 18.7 19.0 18.6 0.52 2.81 (1) (2) 0.0060 in. 54.9% IPS Modulus (1) (0.25-0.65%) (2) (msi) 0.486 0.491 0.512 0.543 0.508 0.026 5.10 IPS Modulus was calculated from only +45° strain channel due to inaccurate data collected on -45° channel. The +45° channel was multiplied by 2 to determine the shear strain. Modulus is then determined to be the slope of the Stress-Shear Strain curve. 0.25 ~ 0.65% strain range per ASTM D5379-98, Section 12.3.1 208 Failure Location & Comments Shear failure in gage Shear failure in gage Shear failure in gage Shear failure in gage Shear failure in gage Shear failure in gage Iosipescu In-plane Shear Properties, 180°F (Wet) Material Type: P707AG-15 Test Operator: John Smith Batch Number: AB991033 Test Frame: Instron 4505 Test Method: ASTM D5379 Loading Rate: 0.05 in/min Specimen Preconditioning: per Section 3.2 of AGATE Methodology Control Mode: Stroke Test Conditions: 180°F Strain Gage: One biaxial gage (EA-06-125-TW-120) Ply Orientation: (0/90)6S Testing Facility: TCA CPT (average): Test Date: 3/9/2000 0.0060 in. Fiber Volume(batch average): Specimen Specimen Notch Ultimate In-plane Shear Number Thickness Width Load B1-910-041-1-10 A1-910-041-1-13 A1-910-041-1-12 B1-910-041-1-12 A1-910-041-1-11 B1-910-041-1-11 Average Std. Dev. COV, % (in.) 0.1428 0.1426 0.1419 0.1423 0.1440 0.1420 0.1426 0.0008 0.55 (in.) 0.4536 0.4533 0.4526 0.4522 0.4525 0.4522 0.4527 0.0006 0.13 (lbs.) 951 927 921 901 881 917 916 24 2.59 Strength Actual (ksi) 14.7 14.3 14.3 14.0 13.5 14.3 14.2 0.39 2.78 54.2% IPS Modulus (1) (0.25-0.65%) (2) (msi) 0.471 0.505 0.456 0.443 0.469 0.027 5.70 Material Type: P707AG-15 Failure Location & Comments Shear failure in gage Shear failure in gage Shear failure in gage Shear failure in gage Shear failure in gage Shear failure in gage Test Operator: John Smith Batch Number: AB991034 Test Frame: Instron 4505 Test Method: ASTM D5379 Loading Rate: 0.05 in/min Specimen Preconditioning: per Section 3.2 of AGATE Methodology Control Mode: Stroke Test Conditions: 180°F Strain Gage: One biaxial gage (EA-06-125-TW-120) Ply Orientation: (0/90)6S Testing Facility: TCA CPT (average): Test Date: 3/9/2000 0.0060 in. Fiber Volume(batch average): 54.1% Specimen Specimen Notch Ultimate In-plane Shear IPS Modulus (1) Failure Location Number Thickness Width Load (0.25-0.65%) (2) & Comments A1-910-042-1-5 A1-910-042-1-6 B1-910-042-1-5 B1-910-042-1-6 A1-910-042-1-7 B1-910-042-1-7 Average Std. Dev. COV, % (in.) 0.1432 0.1434 0.1444 0.1447 0.1440 0.1440 0.1440 0.0006 0.40 (in.) 0.4542 0.4540 0.4545 0.4544 0.4544 0.4543 0.4543 0.0002 0.04 (lbs.) 866 831 873 857 842 875 857 18 2.05 Strength Actual (ksi) 13.3 12.8 13.3 13.0 12.9 13.4 13.1 0.26 1.97 (msi) 0.443 0.426 0.440 0.445 0.439 0.009 1.96 Material Type: P707AG-15 Shear failure in gage Shear failure in gage Shear failure in gage Shear failure in gage Shear failure in gage Shear failure in gage Test Operator: John Smith Batch Number: AB991035 Test Frame: Instron 4505 Test Method: ASTM D5379 Loading Rate: 0.05 in/min Specimen Preconditioning: per Section 3.2 of AGATE Methodology Control Mode: Stroke Test Conditions: 180°F Strain Gage: One biaxial gage (EA-06-125-TW-120) Ply Orientation: (0/90)6S Testing Facility: TCA CPT (average): Test Date: 2/29/2000 Fiber Volume(batch average): Specimen Specimen Notch Ultimate In-plane Shear Number Thickness Width Load B1-910-043-1-5 B1-910-043-1-6 A1-910-056-1-8 A1-910-056-1-9 A1-910-056-1-7 B1-910-056-1-7 Average Std. Dev. COV, % (in.) 0.1436 0.1439 0.1444 0.1447 0.1440 0.1440 0.1441 0.0004 0.26 (in.) 0.4540 0.4542 0.4540 0.4536 0.4540 0.4537 0.4539 0.0002 0.05 (lbs.) 935 903 914 907 948 938 924 18 2.00 Strength Actual (ksi) 14.3 13.8 13.9 13.8 14.5 14.4 14.1 0.30 2.13 0.0060 in. 54.9% IPS Modulus (1) (0.25-0.65%) (2) (msi) 0.451 0.446 0.458 0.447 0.451 0.005 1.21 (1) Modulus is determined to be the slope of the Stress-Shear Strain curve. (2) 0.25 ~ 0.65% strain range per ASTM D5379-98, Section 12.3.1 209 Failure Location & Comments Shear failure in gage Shear failure in gage Shear failure in gage Shear failure in gage Shear failure in gage Shear failure in gage Iosipescu In-plane Shear Strength, Fluid Sensitivity Fluid: Jet Fuel Material Type: P707AG-15 Test Operator: John Smith Batch Number: AB991033 Test Frame: Instron 4505 Test Method: ASTM D5379 Loading Rate: 0.05 in/min Specimen Preconditioning: at RT for 500 hrs Control Mode: Stroke Test Temperature: 180°F Strain Gage: N/A Ply Orientation: (0/90)6S Testing Facility: TCA CPT (average): Test Date: 12/30/1999 Fiber Volume(batch average): Specimen Number Specimen Thickness Notch Width Ultimate Load A1-910-041-1-15 A1-910-041-1-16 B1-910-041-1-15 B1-910-041-1-16 B1-910-041-1-17 Average Std. Dev. COV, % (in.) 0.1439 0.1444 0.1427 0.1431 0.1434 0.1435 0.0007 0.47 (in.) 0.4534 0.4533 0.4535 0.4537 0.4533 0.4534 0.0002 0.04 (lbs.) 1186 1163 1169 1185 1215 1184 20 1.71 0.0060 in. 54.2% In-plane Shear Strength Actual (ksi) 18.2 17.8 18.1 18.3 18.7 18.2 0.34 1.84 Failure Location & Comments Shear failure in gage Shear failure in gage Shear failure in gage Shear failure in gage Shear failure in gage Fluid: Hydraulic Fluid Material Type: P707AG-15 Test Operator: John Smith Batch Number: AB991033 Test Frame: Instron 4505 Test Method: ASTM D5379 Loading Rate: 0.05 in/min Specimen Preconditioning: at RT for 60 - 90 minutes Control Mode: Stroke Test Temperature: 180°F Strain Gage: N/A Ply Orientation: (0/90)6S Testing Facility: TCA CPT (average): Test Date: 12/7/1999 Fiber Volume(batch average): Specimen Number Specimen Thickness Notch Width Ultimate Load A1-910-041-1-19 A1-910-041-1-20 A1-910-041-1-21 B1-910-041-1-19 B1-910-041-1-20 Average Std. Dev. COV, % (in.) 0.1446 0.1447 0.1441 0.1436 0.1438 0.1441 0.0005 0.32 (in.) 0.4531 0.4568 0.4531 0.4536 0.4543 0.4542 0.0015 0.34 (lbs.) 1159 1185 1178 1196 1212 1186 20 1.67 0.0060 in. 54.2% In-plane Shear Strength Actual (ksi) 17.7 17.9 18.0 18.4 18.6 18.1 0.34 1.90 Failure Location & Comments Shear failure in gage Shear failure in gage Shear failure in gage Shear failure in gage Shear failure in gage Fluid: MEK Solvent Material Type: P707AG-15 Test Operator: John Smith Batch Number: AB991033 Test Frame: Instron 4505 Test Method: ASTM D5379 Loading Rate: 0.05 in/min Specimen Preconditioning: at RT for 60 - 90 minutes Control Mode: Stroke Test Temperature: RT Strain Gage: N/A Ply Orientation: (0/90)6S Testing Facility: TCA CPT (average): Test Date: 12/5/1999 Fiber Volume(batch average): Specimen Number Specimen Thickness Notch Width Ultimate Load A1-910-041-1-23 A1-910-041-1-24 B1-910-041-1-23 B1-910-041-1-24 B1-910-041-1-25 Average Std. Dev. COV, % (in.) 0.1404 0.1413 0.1420 0.1422 0.1424 0.1417 0.0008 0.59 (in.) 0.4510 0.4538 0.4542 0.4539 0.4545 0.4535 0.0014 0.31 (lbs.) 1424 1422 1453 1472 1441 1442 21 1.45 0.0060 in. 54.2% In-plane Shear Strength Actual (ksi) 22.5 22.2 22.5 22.8 22.3 22.5 0.25 1.11 210 Failure Location & Comments Shear failure in gage Shear failure in gage Shear failure in gage Shear failure in gage Shear failure in gage Apparent Interlaminar Shear Strength, 75°F (Dry) Material Type: P707AG-15 Batch Number: AB991033 Test Method: ASTM D2344 - Specimen Preconditioning: as machined Test Conditions: RT/Dry Ply Orientation: (0)18 Testing Facility: TCA Test Date: 12/5/1999, 4/3/02 Specimen Number Specimen Depth Specimen Width A1-910-041-1-1 A1-910-041-1-2 A1-910-041-1-3 A1-910-041-1-4 A1-910-041-1-5 A1-910-041-1-6 B1-910-041-1-1 B1-910-041-1-2 B1-910-041-1-3 B1-910-041-1-4 B1-910-041-1-5 B1-910-041-1-6 Average Std. Dev. COV, % (in.) 0.10640 0.10585 0.10670 0.10520 0.10660 0.10525 0.10515 0.10530 0.10430 0.10445 0.10515 0.10580 0.10551 0.00078 0.74 (in.) 0.25010 0.25005 0.25015 0.25050 0.25010 0.25060 0.25025 0.24965 0.24870 0.25045 0.24985 0.25015 0.25005 0.00050 0.20 Test Operator: John Smith Test Frame: Instron 4510 & 4505 Loading Rate: 0.05 in/min Control Mode: Stroke Strain Gage: N/A CPT (average): Fiber Volume(batch average): Span: Thickness Ratio 0.0060 in. 54.2% Ultimate Load Short Beam Shear Strength (ksi) 13.2 13.5 13.5 13.7 12.6 13.1 12.6 13.7 13.4 13.3 12.9 11.9 13.1 0.547 4.17 (kips) 469.4 476.0 482.0 482.2 449.1 459.8 442.1 480.6 464.1 464.7 453.2 418.6 461.8 18.9 4.10 4:1 4:1 4:1 4:1 4:1 4:1 4:1 4:1 4:1 4:1 4:1 4:1 Material Type: P707AG-15 Batch Number: AB991034 Test Method: ASTM D2344 Failure Location & Comments Shear Failure Shear Failure Shear Failure Shear Failure Shear Failure Shear Failure Shear Failure Shear Failure Shear Failure Shear Failure Shear Failure Shear Failure Test Operator: John Smith Test Frame: Instron 4510 & 4505 Loading Rate: 0.05 in/min Control Mode: Stroke Strain Gage: N/A Specimen Preconditioning: as machined Test Conditions: RT/Dry Ply Orientation: (0)18 Testing Facility: TCA Test Date: 12/5/1999, 4/3/02 Specimen Number Specimen Depth Specimen Width A1-910-042-1-1 A1-910-042-1-2 A1-910-042-1-3 A1-910-042-1-4 A1-910-042-1-5 A1-910-042-1-6 B1-910-042-1-1 B1-910-042-1-2 B1-910-042-1-3 B1-910-042-1-4 B1-910-042-1-5 B1-910-042-1-6 Average Std. Dev. COV, % (in.) 0.10905 0.10870 0.10960 0.10930 0.10940 0.10840 0.10860 0.10865 0.10690 0.10665 0.10780 0.10760 0.10839 0.00096 0.89 (in.) 0.25040 0.25050 0.25045 0.25045 0.25045 0.25050 0.25000 0.25020 0.25035 0.25050 0.24980 0.25020 0.25032 0.00022 0.09 CPT (average): Fiber Volume(batch average): Span: Thickness Ratio 0.0060 in. 54.1% Ultimate Load Short Beam Shear Strength (ksi) 13.6 14.1 13.7 12.9 12.7 12.2 14.7 14.2 15.0 14.0 14.5 14.2 13.8 0.851 6.17 (kips) 493.4 512.5 499.6 469.2 462.3 443.4 533.1 514.9 536.3 498.1 519.8 509.1 499.3 28.4 5.69 4:1 4:1 4:1 4:1 4:1 4:1 4:1 4:1 4:1 4:1 4:1 4:1 Material Type: P707AG-15 Batch Number: AB991035 Test Method: ASTM D2344 Failure Location & Comments Shear Failure Shear Failure Shear Failure Shear Failure Shear Failure Shear Failure Shear Failure Shear Failure Shear Failure Shear Failure Shear Failure Shear Failure Test Operator: John Smith Test Frame: Instron 4510 & 4505 Loading Rate: 0.05 in/min Control Mode: Stroke Strain Gage: N/A Specimen Preconditioning: as machined Test Conditions: RT/Dry Ply Orientation: (0)18 Testing Facility: TCA Test Date: 12/5/1999, 4/3/02 Specimen Number Specimen Depth Specimen Width A1-910-043-1-1 A1-910-043-1-2 A1-910-043-1-3 A1-910-043-1-4 A1-910-043-1-5 A1-910-043-1-6 B1-910-043-1-1 B1-910-043-1-2 B1-910-043-1-3 B1-910-043-1-4 B1-910-043-1-5 B1-910-043-1-6 Average Std. Dev. COV, % (in.) 0.10825 0.10790 0.10845 0.10800 0.10805 0.10845 0.10680 0.10855 0.10795 0.10660 0.10830 0.10755 0.10790 0.00063 0.58 (in.) 0.25035 0.25170 0.25025 0.25025 0.25015 0.25080 0.25065 0.25020 0.25010 0.25065 0.25000 0.25010 0.25043 0.00047 0.19 CPT (average): Fiber Volume(batch average): Span: Thickness Ratio 4:1 4:1 4:1 4:1 4:1 4:1 4:1 4:1 4:1 4:1 4:1 4:1 211 Ultimate Load (kips) 502.2 502.6 513.5 491.4 484.3 491.7 490.4 499.2 485.8 470.3 477.6 463.2 489.4 14.3 2.93 0.0060 in. 54.9% Short Beam Shear Strength (ksi) 13.9 13.9 14.2 13.6 13.4 13.6 13.7 13.8 13.5 13.2 13.2 12.9 13.6 0.353 2.60 Failure Location & Comments Shear Failure Shear Failure Shear Failure Shear Failure Shear Failure Shear Failure Shear Failure Shear Failure Shear Failure Shear Failure Shear Failure Shear Failure Apparent Interlaminar Shear Strength, 75°F (Dry) - continued Material Type: P707AG-15 Batch Number: AB010955 Test Method: ASTM D2344-00 Specimen Panel Coupon A-1 A-1 A-1 A-1 A-1 A-1 A-1 A-1 A-1 A-1 A-1 A-1 A-1 A-1 A-1 A-1 B-2 B-2 B-2 B-2 B-2 B-2 B-2 B-2 B-2 B-2 B-2 B-2 B-2 B-2 B-2 B-2 B-2 1-1 1-3 1-5 4-7 4-9 4-11 8-13 8-15 1-2 1-4 1-6 4-8 4-10 4-12 8-14 8-16 1-1 1-3 1-5 4-7 4-9 4-11 8-13 8-15 1-2 1-4 1-6 4-8 4-10 4-12 8-14 8-16 8-18 Average Std, Dev. COV, % Panel Fabrication: TCA - vacuum bagged at 270°F Ply Orientation: (0)18 Test Conditions: RT/Dry Specimen Depth (in.) Specimen Width (in.) Span (in.) Ultimate Load (lbs) Initial Load (lbs) Total Load (lbs) 0.10705 0.10750 0.10840 0.10795 0.10765 0.10870 0.10765 0.10880 0.10665 0.10790 0.10860 0.10700 0.10855 0.10910 0.10785 0.10845 0.10795 0.10890 0.10925 0.10770 0.10850 0.10855 0.10740 0.10810 0.10850 0.10900 0.10855 0.10815 0.10855 0.10850 0.10775 0.10820 0.10825 0.25075 0.25050 0.25025 0.24950 0.24935 0.24925 0.24980 0.24960 0.25075 0.25030 0.25020 0.24960 0.24930 0.24925 0.24970 0.24950 0.25070 0.25015 0.25015 0.25080 0.25035 0.25005 0.24975 0.24975 0.25060 0.25030 0.25010 0.25075 0.25050 0.25040 0.24985 0.24960 0.24950 0.432 0.432 0.432 0.432 0.432 0.432 0.432 0.432 0.432 0.432 0.432 0.432 0.432 0.432 0.432 0.432 0.432 0.432 0.432 0.432 0.432 0.432 0.432 0.432 0.432 0.432 0.432 0.432 0.432 0.432 0.432 0.432 0.432 464.9 435.5 435.0 482.2 465.6 438.2 450.7 476.5 454.0 426.4 430.4 462.9 457.7 419.2 456.6 432.6 499.2 482.3 486.7 494.4 463.1 476.0 437.0 402.1 449.0 435.1 447.1 447.7 436.5 477.9 409.8 397.1 409.4 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 5.2 5.2 5.2 5.2 5.2 5.2 5.2 5.2 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 5.2 5.2 5.2 5.2 5.2 5.2 5.2 5.2 5.2 464.9 435.5 435.0 482.2 465.6 438.2 450.7 476.5 459.2 431.6 435.6 468.1 462.9 424.4 461.8 437.8 499.2 482.3 486.7 494.4 463.1 476.0 437.0 402.1 454.2 440.3 452.3 452.9 441.7 483.1 415.0 402.3 414.6 Material Type: P707AG-15 Batch Number: AB020234 Test Method: ASTM D2344-00 Specimen Panel Coupon A-13 A-13 A-13 A-13 A-13 A-13 A-13 A-13 A-13 A-13 A-13 A-13 A-13 A-13 A-13 A-13 A-13 B-14 B-14 B-14 B-14 B-14 B-14 B-14 B-14 B-14 B-14 B-14 B-14 B-14 B-14 B-14 B-14 2-1 2-3 2-5 5-7 5-9 5-11 7-13 7-15 2-2 2-4 2-6 5-8 5-10 5-12 7-14 7-16 7-18 2-1 2-3 2-5 5-7 5-9 5-11 7-13 7-15 2-2 2-4 2-6 5-8 5-10 5-12 7-14 7-16 Average Std, Dev. COV, % SBS Strength (ksi) 13.0 12.1 12.0 13.4 13.0 12.1 12.6 13.2 12.9 12.0 12.0 13.1 12.8 11.7 12.9 12.1 13.8 13.3 13.4 13.7 12.8 13.2 12.2 11.2 12.5 12.1 12.5 12.5 12.2 13.3 11.6 11.2 11.5 12.5 0.704 5.61 Specimen Preconditioning: as machined Loading Rate: 0.05 in/min Control Mode: Stroke Failure Location Testing Facility Interlaminar Shear Interlaminar Shear Interlaminar Shear Interlaminar Shear Interlaminar Shear Interlaminar Shear Interlaminar Shear Interlaminar Shear Interlaminar Shear Interlaminar Shear Interlaminar Shear Interlaminar Shear Interlaminar Shear Interlaminar Shear Interlaminar Shear Interlaminar Shear Interlaminar Shear Interlaminar Shear Interlaminar Shear Interlaminar Shear Interlaminar Shear Interlaminar Shear Interlaminar Shear Interlaminar Shear Interlaminar Shear Interlaminar Shear Interlaminar Shear Interlaminar Shear Interlaminar Shear Interlaminar Shear Interlaminar Shear Interlaminar Shear Interlaminar Shear TCA TCA TCA TCA TCA TCA TCA TCA NIAR NIAR NIAR NIAR NIAR NIAR NIAR NIAR TCA TCA TCA TCA TCA TCA TCA TCA NIAR NIAR NIAR NIAR NIAR NIAR NIAR NIAR NIAR Panel Fabrication: TCA - vacuum bagged at 270°F Ply Orientation: (0)18 Test Conditions: RT/Dry Specimen Depth (in.) 0.10805 0.10660 0.10820 0.10725 0.10735 0.10855 0.10720 0.10805 0.10745 0.10730 0.10865 0.10675 0.10815 0.10905 0.10700 0.10785 0.10870 0.10670 0.10695 0.10715 0.10730 0.10785 0.10745 0.10815 0.10810 0.10710 0.10705 0.10750 0.10725 0.10805 0.10790 0.10785 0.10815 Specimen Width (in.) 0.25055 0.25035 0.25015 0.25040 0.25040 0.25020 0.24960 0.25035 0.24945 0.25030 0.25020 0.24990 0.25020 0.25020 0.25020 0.25010 0.25010 0.25030 0.25040 0.25030 0.24955 0.25035 0.25035 0.24995 0.24970 0.25035 0.25035 0.25025 0.25060 0.25045 0.25020 0.24950 0.24935 Span (in.) 0.432 0.432 0.432 0.432 0.432 0.432 0.432 0.432 0.432 0.432 0.432 0.432 0.432 0.432 0.432 0.432 0.432 0.432 0.432 0.432 0.432 0.432 0.432 0.432 0.432 0.432 0.432 0.432 0.432 0.432 0.432 0.432 0.432 Ultimate Load (lbs) 428.0 475.7 436.1 463.4 484.5 447.2 481.9 466.9 429.9 456.5 446.9 442.9 416.1 408.5 436.2 412.9 387.6 495.6 470.1 455.4 454.9 441.0 460.4 412.5 430.0 436.2 450.0 463.6 449.1 413.4 428.3 423.3 423.1 Initial Load (lbs) 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 5.2 5.2 5.2 5.2 5.2 5.2 5.2 5.2 5.2 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 5.2 5.2 5.2 5.2 5.2 5.2 5.2 5.2 Total Load (lbs) 428.0 475.7 436.1 463.4 484.5 447.2 481.9 466.9 435.1 461.7 452.1 448.1 421.3 413.7 441.4 418.1 392.8 495.6 470.1 455.4 454.9 441.0 460.4 412.5 430.0 441.4 455.2 468.8 454.3 418.6 433.5 428.5 428.3 Test Conditions Temp RH (°F) (%) 73 73 73 73 73 73 73 73 78 78 78 78 78 78 78 78 73 73 73 73 73 73 73 73 77 77 77 77 77 77 77 77 77 50 50 50 50 50 50 50 50 65 65 65 65 65 65 65 65 50 50 50 50 50 50 50 50 66 66 66 66 66 66 66 66 66 Test Operator Test Frame Test Date John S. John S. John S. John S. Debra W. Debra W. Debra W. Debra W. Ken G. Ken G. Ken G. Ken G. Ken G. Ken G. Ken G. Ken G. Debra W. Debra W. Debra W. Debra W. John S. John S. John S. John S. Ken G. Ken G. Ken G. Ken G. Ken G. Ken G. Ken G. Ken G. Ken G. Inst 4510 Inst 4510 Inst 4510 Inst 4510 Inst 4510 Inst 4510 Inst 4510 Inst 4510 MTS 318.1 MTS 318.1 MTS 318.1 MTS 318.1 MTS 318.1 MTS 318.1 MTS 318.1 MTS 318.1 Inst 4510 Inst 4510 Inst 4510 Inst 4510 Inst 4510 Inst 4510 Inst 4510 Inst 4510 MTS 318.1 MTS 318.1 MTS 318.1 MTS 318.1 MTS 318.1 MTS 318.1 MTS 318.1 MTS 318.1 MTS 318.1 5/21/2002 5/21/2002 5/21/2002 5/21/2002 5/17/2002 5/17/2002 5/17/2002 5/17/2002 6/3/2002 6/3/2002 6/3/2002 6/3/2002 6/3/2002 6/3/2002 6/3/2002 6/3/2002 5/17/2002 5/17/2002 5/17/2002 5/17/2002 5/21/2002 5/21/2002 5/21/2002 5/21/2002 6/3/2002 6/3/2002 6/3/2002 6/3/2002 6/3/2002 6/3/2002 6/3/2002 6/3/2002 6/3/2002 Test Operator Test Frame Test Date John S. John S. John S. John S. Debra W. Debra W. Debra W. Debra W. Ken G. Ken G. Ken G. Ken G. Ken G. Ken G. Ken G. Ken G. Ken G. Debra W. Debra W. Debra W. Debra W. John S. John S. John S. John S. Ken G. Ken G. Ken G. Ken G. Ken G. Ken G. Ken G. Ken G. Inst 4510 Inst 4510 Inst 4510 Inst 4510 Inst 4510 Inst 4510 Inst 4510 Inst 4510 MTS 318.1 MTS 318.1 MTS 318.1 MTS 318.1 MTS 318.1 MTS 318.1 MTS 318.1 MTS 318.1 MTS 318.1 Inst 4510 Inst 4510 Inst 4510 Inst 4510 Inst 4510 Inst 4510 Inst 4510 Inst 4510 MTS 318.1 MTS 318.1 MTS 318.1 MTS 318.1 MTS 318.1 MTS 318.1 MTS 318.1 MTS 318.1 5/21/2002 5/21/2002 5/21/2002 5/21/2002 5/17/2002 5/17/2002 5/17/2002 5/17/2002 6/3/2002 6/3/2002 6/3/2002 6/3/2002 6/3/2002 6/3/2002 6/3/2002 6/3/2002 6/3/2002 5/17/2002 5/17/2002 5/17/2002 5/17/2002 5/21/2002 5/21/2002 5/21/2002 5/21/2002 6/3/2002 6/3/2002 6/3/2002 6/3/2002 6/3/2002 6/3/2002 6/3/2002 6/3/2002 Specimen Preconditioning: as machined Loading Rate: 0.05 in/min Control Mode: Stroke SBS Strength (ksi) 11.9 13.4 12.1 12.9 13.5 12.3 13.5 12.9 12.2 12.9 12.5 12.6 11.7 11.4 12.4 11.6 10.8 13.9 13.2 12.7 12.7 12.2 12.8 11.4 11.9 12.3 12.7 13.1 12.7 11.6 12.0 11.9 11.9 12.4 0.700 5.63 212 Failure Location Testing Facility Interlaminar Shear Interlaminar Shear Interlaminar Shear Interlaminar Shear Interlaminar Shear Interlaminar Shear Interlaminar Shear Interlaminar Shear Interlaminar Shear Interlaminar Shear Interlaminar Shear Interlaminar Shear Interlaminar Shear Interlaminar Shear Interlaminar Shear Interlaminar Shear Interlaminar Shear Interlaminar Shear Interlaminar Shear Interlaminar Shear Interlaminar Shear Interlaminar Shear Interlaminar Shear Interlaminar Shear Interlaminar Shear Interlaminar Shear Interlaminar Shear Interlaminar Shear Interlaminar Shear Interlaminar Shear Interlaminar Shear Interlaminar Shear Interlaminar Shear TCA TCA TCA TCA TCA TCA TCA TCA NIAR NIAR NIAR NIAR NIAR NIAR NIAR NIAR NIAR TCA TCA TCA TCA TCA TCA TCA TCA NIAR NIAR NIAR NIAR NIAR NIAR NIAR NIAR Test Conditions Temp RH (°F) (%) 73 50 73 50 73 50 73 50 73 50 73 50 73 50 73 50 77 66 77 66 77 66 77 66 77 66 77 66 77 66 77 66 77 66 73 50 73 50 73 50 73 50 73 50 73 50 73 50 73 50 81 62 78 65 78 65 78 65 78 66 77 66 77 66 77 66 Apparent Interlaminar Shear Strength, 75°F (Dry) - continued Material Type: P707AG-15 Batch Number: AB020436 Test Method: ASTM D2344-00 Specimen Panel Coupon A-25 A-25 A-25 A-25 A-25 A-25 A-25 A-25 A-25 A-25 A-25 A-25 A-25 A-25 A-25 A-25 A-25 B-26 B-26 B-26 B-26 B-26 B-26 B-26 B-26 B-26 B-26 B-26 B-26 B-26 B-26 B-26 B-26 B-26 3-1 3-3 3-5 6-7 6-9 6-11 8-13 8-15 3-2 3-4 3-6 6-8 6-10 6-12 8-14 8-16 8-18 3-1 3-3 3-5 6-7 6-9 6-11 8-13 8-15 3-2 3-4 3-6 6-8 6-10 6-12 8-14 8-16 8-18 Average Std, Dev. COV, % Panel Fabrication: TCA - vacuum bagged at 270°F Ply Orientation: (0)18 Test Conditions: RT/Dry Specimen Depth (in.) Specimen Width (in.) Span 0.11110 0.10990 0.11135 0.11075 0.11040 0.11130 0.11040 0.11020 0.11055 0.11075 0.11165 0.11045 0.11135 0.11085 0.11025 0.11040 0.11065 0.11080 0.11075 0.11150 0.11105 0.11130 0.11165 0.11175 0.11180 0.11145 0.11095 0.11125 0.11145 0.11145 0.11205 0.11195 0.11225 0.11250 0.25095 0.25095 0.25080 0.25090 0.25020 0.24995 0.25025 0.25015 0.25125 0.25090 0.25090 0.24990 0.24985 0.25000 0.24995 0.24985 0.24970 0.25105 0.25080 0.25075 0.25030 0.25000 0.24995 0.25040 0.25010 0.25080 0.25080 0.25065 0.25000 0.25010 0.25000 0.25010 0.25020 0.25010 Initial Load (lbs) Total Load (lbs) SBS Strength (ksi) Failure Location Testing Facility (in.) Ultimate Load (lbs) 0.432 0.432 0.432 0.432 0.432 0.432 0.432 0.432 0.432 0.432 0.432 0.432 0.432 0.432 0.432 0.432 0.432 0.446 0.446 0.446 0.446 0.446 0.446 0.446 0.446 0.446 0.446 0.446 0.446 0.446 0.446 0.446 0.446 0.446 471.8 501.1 434.2 483.7 478.5 452.9 449.8 460.6 462.2 484.3 414.7 425.1 422.8 447.9 396.6 412.3 427.8 495.5 469.0 480.0 462.9 475.8 457.0 450.5 430.2 446.2 427.5 425.2 449.5 452.9 447.6 401.8 386.4 407.9 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 5.2 5.2 5.2 5.2 5.2 5.2 5.2 5.2 5.2 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 5.2 5.2 5.2 5.2 5.2 5.2 5.2 5.2 5.2 471.8 501.1 434.2 483.7 478.5 452.9 449.8 460.6 467.4 489.5 419.9 430.3 428.0 453.1 401.8 417.5 433.0 495.5 469.0 480.0 462.9 475.8 457.0 450.5 430.2 451.4 432.7 430.4 454.7 458.1 452.8 407.0 391.6 413.1 12.7 13.6 11.7 13.1 13.0 12.2 12.2 12.5 12.6 13.2 11.2 11.7 11.5 12.3 10.9 11.4 11.8 13.4 12.7 12.9 12.5 12.8 12.3 12.1 11.5 12.1 11.7 11.6 12.2 12.3 12.1 10.9 10.5 11.0 12.1 0.758 6.26 Interlaminar Shear Interlaminar Shear Interlaminar Shear Interlaminar Shear Interlaminar Shear Interlaminar Shear Interlaminar Shear Interlaminar Shear Interlaminar Shear Interlaminar Shear Interlaminar Shear Interlaminar Shear Interlaminar Shear Interlaminar Shear Interlaminar Shear Interlaminar Shear Interlaminar Shear Interlaminar Shear Interlaminar Shear Interlaminar Shear Interlaminar Shear Interlaminar Shear Interlaminar Shear Interlaminar Shear Interlaminar Shear Interlaminar Shear Interlaminar Shear Interlaminar Shear Interlaminar Shear Interlaminar Shear Interlaminar Shear Interlaminar Shear Interlaminar Shear Interlaminar Shear TCA TCA TCA TCA TCA TCA TCA TCA NIAR NIAR NIAR NIAR NIAR NIAR NIAR NIAR NIAR TCA TCA TCA TCA TCA TCA TCA TCA NIAR NIAR NIAR NIAR NIAR NIAR NIAR NIAR NIAR Material Type: P707AG-15 Batch Number: AB020552 Test Method: ASTM D2344-00 Specimen Panel Coupon A-37 A-37 A-37 A-37 A-37 A-37 A-37 A-37 A-37 A-37 A-37 A-37 A-37 A-37 A-37 A-37 A-37 B-38 B-38 B-38 B-38 B-38 B-38 B-38 B-38 B-38 B-38 B-38 B-38 B-38 B-38 B-38 B-38 B-38 1-1 1-3 1-5 3-7 3-9 3-11 8-13 8-15 1-2 1-4 1-6 3-8 3-10 3-12 8-14 8-16 8-18 1-1 1-3 1-5 3-7 3-9 3-11 8-13 8-15 1-2 1-4 1-6 3-8 3-10 3-12 8-14 8-16 8-18 Average Std, Dev. COV, % Specimen Preconditioning: as machined Loading Rate: 0.05 in/min Control Mode: Stroke Panel Fabrication: TCA - vacuum bagged at 270°F Ply Orientation: (0)18 Test Conditions: RT/Dry 73 73 73 73 73 73 73 73 80 80 80 80 80 80 80 80 80 73 73 73 73 73 73 73 73 81 81 81 81 81 81 81 81 81 50 50 50 50 50 50 50 50 65 65 65 65 65 65 65 63 63 50 50 50 50 50 50 50 50 61 61 61 61 61 61 61 61 61 Test Operator Test Frame Test Date John S. John S. John S. John S. Debra W. Debra W. Debra W. Debra W. Ken G. Ken G. Ken G. Ken G. Ken G. Ken G. Ken G. Ken G. Ken G. Debra W. Debra W. Debra W. Debra W. John S. John S. John S. John S. Ken G. Ken G. Ken G. Ken G. Ken G. Ken G. Ken G. Ken G. Ken G. Inst 4505 Inst 4505 Inst 4505 Inst 4505 Inst 4505 Inst 4505 Inst 4505 Inst 4505 MTS 318.1 MTS 318.1 MTS 318.1 MTS 318.1 MTS 318.1 MTS 318.1 MTS 318.1 MTS 318.1 MTS 318.1 Inst 4505 Inst 4505 Inst 4505 Inst 4505 Inst 4505 Inst 4505 Inst 4505 Inst 4505 MTS 318.1 MTS 318.1 MTS 318.1 MTS 318.1 MTS 318.1 MTS 318.1 MTS 318.1 MTS 318.1 MTS 318.1 5/20/2002 5/20/2002 5/20/2002 5/20/2002 5/20/2002 5/20/2002 5/20/2002 5/20/2002 6/3/2002 6/3/2002 6/3/2002 6/3/2002 6/3/2002 6/3/2002 6/3/2002 6/3/2002 6/3/2002 5/20/2002 5/20/2002 5/20/2002 5/20/2002 5/20/2002 5/20/2002 5/20/2002 5/20/2002 6/3/2002 6/3/2002 6/3/2002 6/3/2002 6/3/2002 6/3/2002 6/3/2002 6/3/2002 6/3/2002 Test Operator Test Frame Test Date Debra W. Debra W. Debra W. Debra W. John S. John S. John S. John S. Ken G Ken G Ken G Ken G Ken G Ken G Ken G Ken G Ken G John S. John S. John S. John S. Debra W. Debra W. Debra W. Debra W. Ken G Ken G Ken G Ken G Ken G Ken G Ken G Ken G Ken G Inst 4505 Inst 4505 Inst 4505 Inst 4505 Inst 4505 Inst 4505 Inst 4505 Inst 4505 MTS 318.1 MTS 318.1 MTS 318.1 MTS 318.1 MTS 318.1 MTS 318.1 MTS 318.1 MTS 318.1 MTS 318.1 Inst 4505 Inst 4505 Inst 4505 Inst 4505 Inst 4505 Inst 4505 Inst 4505 Inst 4505 MTS 318.1 MTS 318.1 MTS 318.1 MTS 318.1 MTS 318.1 MTS 318.1 MTS 318.1 MTS 318.1 MTS 318.1 5/20/2002 5/20/2002 5/20/2002 5/20/2002 5/20/2002 5/20/2002 5/20/2002 5/20/2002 6/3/2002 6/3/2002 6/3/2002 6/3/2002 6/3/2002 6/3/2002 6/3/2002 6/3/2002 6/3/2002 5/20/2002 5/20/2002 5/20/2002 5/20/2002 5/20/2002 5/20/2002 5/20/2002 5/20/2002 6/3/2002 6/3/2002 6/3/2002 6/3/2002 6/3/2002 6/3/2002 6/3/2002 6/3/2002 6/3/2002 Specimen Preconditioning: as machined Loading Rate: 0.05 in/min Control Mode: Stroke Specimen Depth (in.) Specimen Width (in.) Span Ultimate Load (lbs) Initial Load (lbs) Total Load (lbs) SBS Strength (ksi) Failure Location Testing Facility (in.) 0.10725 0.10695 0.10680 0.10725 0.10670 0.10680 0.10715 0.10700 0.10670 0.10680 0.10720 0.10655 0.10685 0.10691 0.10715 0.10700 0.10735 0.10825 0.10800 0.10870 0.10780 0.10755 0.10840 0.10675 0.10715 0.10800 0.10885 0.10850 0.10740 0.10835 0.10835 0.10720 0.10710 0.10785 0.24980 0.24945 0.24950 0.24990 0.24955 0.24960 0.25040 0.24905 0.24980 0.24960 0.24945 0.24950 0.24970 0.24940 0.24980 0.24970 0.24995 0.25030 0.25050 0.25030 0.25005 0.24990 0.24975 0.25050 0.25040 0.25060 0.25030 0.25010 0.24945 0.24975 0.24970 0.24995 0.25030 0.25020 0.432 0.432 0.432 0.432 0.432 0.432 0.432 0.432 0.432 0.432 0.432 0.432 0.432 0.432 0.432 0.432 0.432 0.432 0.432 0.432 0.432 0.432 0.432 0.432 0.432 0.432 0.432 0.432 0.432 0.432 0.432 0.432 0.432 0.432 436.0 452.1 421.1 442.6 413.7 444.7 418.3 401.4 431.5 429.1 410.9 445.7 415.0 426.4 369.9 397.0 385.4 451.6 415.6 403.2 470.0 479.9 446.7 405.3 396.3 417.4 407.8 423.2 448.6 419.4 418.7 360.2 372.2 382.1 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 5.2 5.2 5.2 5.2 5.2 5.2 5.2 5.2 5.2 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 5.2 5.2 5.2 5.2 5.2 5.2 5.2 5.2 5.2 436.0 452.1 421.1 442.6 413.7 444.7 418.3 401.4 436.7 434.3 416.1 450.9 420.2 431.6 375.1 402.2 390.6 451.6 415.6 403.2 470.0 479.9 446.7 405.3 396.3 422.6 413.0 428.4 453.8 424.6 423.9 365.4 377.4 387.3 12.2 12.7 11.9 12.4 11.7 12.5 11.7 11.3 12.3 12.2 11.7 12.7 11.8 12.1 10.5 11.3 10.9 12.5 11.5 11.1 13.1 13.4 12.4 11.4 11.1 11.7 11.4 11.8 12.7 11.8 11.7 10.2 10.6 10.8 11.8 0.750 6.36 Interlaminar Shear Interlaminar Shear Interlaminar Shear Interlaminar Shear Interlaminar Shear Interlaminar Shear Interlaminar Shear Interlaminar Shear Interlaminar Shear Interlaminar Shear Interlaminar Shear Interlaminar Shear Interlaminar Shear Interlaminar Shear Interlaminar Shear Interlaminar Shear Interlaminar Shear Interlaminar Shear Interlaminar Shear Interlaminar Shear Interlaminar Shear Interlaminar Shear Interlaminar Shear Interlaminar Shear Interlaminar Shear Interlaminar Shear Interlaminar Shear Interlaminar Shear Interlaminar Shear Interlaminar Shear Interlaminar Shear Interlaminar Shear Interlaminar Shear Interlaminar Shear TCA TCA TCA TCA TCA TCA TCA TCA NIAR NIAR NIAR NIAR NIAR NIAR NIAR NIAR NIAR TCA TCA TCA TCA TCA TCA TCA TCA NIAR NIAR NIAR NIAR NIAR NIAR NIAR NIAR NIAR 213 Test Conditions Temp RH (°F) (%) Test Conditions Temp RH (°F) (%) 73 73 73 73 73 73 73 73 79 79 79 79 79 79 79 79 79 73 73 73 73 73 73 73 73 79 79 79 79 79 79 79 79 79 50 50 50 50 50 50 50 50 64 64 64 64 64 64 64 64 64 50 50 50 50 50 50 50 50 66 66 66 66 66 66 66 66 66 APPENDIX G. DATES OF PANEL MANUFACTURE AND COPY OF FAA FORM 8130-3 214 215 216 217 218 219 220 221 222 223 224 225 226 227 228 229 230 231 232 233 234 235 236 237 238 239 240 241 242 243 244 245 246 247 248 249 250 251 252 253 254 255 256 257 258 259 260 261 262 263 264 265 266 267 268 269 270 271 272 273 274 275 276 277 278 279 280 281 282
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