presentatie - Productie Proces Automatisering

Transcription

PLC versus ePAC & The Smart Factory
2016, February 18
Rob van den Bos, Product Manager Automation
1
Internet Of Things (IOT) ofwel industrie 4.0 / Smart Factory
> Wat is Industrie 4.0?
> Geen definitie, maar een visie van de Duitse industrie.
> Internet en communicatie technologieën vormen de 4de industriële revolutie
> Maar wat waren de eerste 3 revoluties?
Stoom
Electriciteit
Computers
2
Page 2
Internet Of Things (google)
3
Page 3
Internet Of Things (thuis situatie)
Netwerk Printer
ENECO Toon
Philips HUE
Smart TV
Slimme Thermostaat
Smart Watch
4
Page 4
Industrial Internet of Things
Schneider Electric delivers a new concept
for PAC=Programmable Automation Controllers:
The ePAC is born (ethernet PAC),
providing the best solution for architecture
transparency, openness &
flexibility
Schneider Electric – Rob van den Bos - Product Manager Automation
5
Do you remember...?
Now consider
the revolution
brought on by
the introduction
of the iPhone
6
Do you remember...?
And now
consider the
new era
ushered in by
the ePAC!
7
Connected architecture
Industry 4.0, Smart Factories, Industrial
Internet of Things (IIOT), hyperconnectivity…
All these concepts are already fully
addressed with the ePAC, within an open
Automation architecture
8
Connected Architecture for your “Transparent Factory”
An Automation architecture should bring solutions for Telemetry,
PLC+SCADA, Hybride and DCS together making a complete
offering of lifecycle services to serve you make your business
more efficient. From initial design until modernization.
Business
Planning &
Logistics
Vertical Solutions
Level 4
Manufacturing
Ethernet Architecture Operations
& Control
Level 3
Process Supervisory
Control
Best-in-class Products
Level 2
Process Control
Lifecycle
Level 1Services
Field
Telemetrie
PLC+SCADA
HYBRIDE
DCS
Level 0
9
The Transparent/Smart Factory asks for a structured definition
of information sources & user-requirements
Business
Planning &
Logistics
Level 4
Manufacturing
Operations & Control
Level 3
Process Supervisory
Control
Level 2
Process Control
Level 1
Field
Level 0
10
Use the ISA95 structure / Hierarchical Activity Model
Level 4
Business Planning & Logistics
Plant Production Scheduling,
Operational Management, etc
ERP
S95.01 & 02
Level 3
Manufacturing Operations & Control
Dispatching Production, Detailed Production
Scheduling, Reliability Assurance, ...
Levels
2,1,0
Batch
Control
Continuous
Control
Discrete
Control
S95.03
S88
MES
SCADA + PLC & DCS
11
Use the ISA95 structure / Hierarchical Equipment Model
ENTERPRISE
Level 4
SITE
AREA
Level 3
S88
PROCESS
CELL
PRODUCTION
UNIT
UNIT
Lower level
equipment used
in batch
production
Lower level
equipment used
in continuous
production
PRODUCTION
LINE
STORAGE
ZONE
WORK
CELL
STORAGE
MODULE
Lower level
equipment used
in repetitive or
discrete production
Lower level
equipment used
for storage locations
12
Use the S88 structure for FLEXIBLE Batch Processing
Plant
Enterprise
Site
Area
Process
cell
Unit
Equipment
modules
sensors
Process
ERPapplication
MESapplication
Master Recipe &
Control Recipe
Unit procedures
& operations
Basic
Control
13
Plant
Enterprise
Site
Area
Process
cell
Unit
Equipment
modules
sensors
Process
ERPapplication
MESapplication
Master Recipe &
Control Recipe
Unit procedures
& operations
Basic
Control
14
Plant
Enterprise
Site
Area
Process
cell
Unit
Equipment
modules
sensors
Process
ERPapplication
MESapplication
Master Recipe &
Control Recipe
Unit procedures
& operations
Basic
Control
15
Plant
Enterprise
Site
Area
Process
cell
Unit
Equipment
modules
sensors
Process
ERPapplication
MESapplication
Master Recipe &
Control Recipe
Unit procedures
& operations
Basic
Control
16
Plant
Enterprise
Site
Area
Process
cell
Unit
Equipment
modules
sensors
Process
ERPapplication
MESapplication
Master Recipe &
Control Recipe
Unit procedures
& operations
Basic
Control
17
Plant
Enterprise
Site
Process
ERPapplication
Area
Process
cell
Unit
Equipment
modules
sensors
MESapplication
Master Recipe &
Control Recipe
Unit procedures
& operations
Basic
Control
18
Plant
Enterprise
Site
Process
ERPapplication
Area
Process
cell
Unit
Equipment
modules
sensors
MESapplication
Master Recipe &
Control Recipe
Unit procedures
& operations
Basic
Control
19
Plant
Enterprise
Site
Process
ERPapplication
Area
Process
cell
Unit
Equipment
modules
sensors
MESapplication
Master Recipe &
Control Recipe
Unit procedures
& operations
Basic
Control
20
Plant
Enterprise
Site
Process
ERPapplication
Area
Process
cell
Unit
Equipment
modules
sensors
MESapplication
Master Recipe &
Control Recipe
Unit procedures
& operations
Basic
Control
21
Plant
Enterprise
Site
Process
ERPapplication
Area
Process
cell
Unit
Equipment
modules
sensors
MESapplication
Master Recipe &
Control Recipe
Unit procedures
& operations
Basic
Control
22
Fully transparent
& open architecture
Now we provide a totally transparent and
open architecture from bottom to
since Ethernet communication is also
top.
integrated as the backbone of the
ePAC system bus.
23
Supervision & asset mngt level
Control level
Field level
Communication
hardcoded in
PLC-program
No network continuity
From slow Data Processing via heterogeneous networks...
24
Supervision & asset mngt level
Control level
Field level
No coding in ePAC-program
Open network continuity
...to very FAST Data Processing via a single Ethernet backbone
25
Bottom-to-top FLEXIBLE & TRANSPARANT Data Processing
26
The right data at the right time in the right location
27
Modicon M580  FDT DTM Strategie
Asset Management
Diagnose
Calibratie
Onderhoud
Vervanging
SCADA
Bediening
Monitoring
Alarmering
Rapportage
Protocol & leverancier onafhankelijk
Engineering Station
Configuratie
Opstart
Process variabelen
Smart Data & Cyber Security
Smart Data, direct from the source requires
strong functionality in Cyber Security.
Doing this both on system level as well as
product level
29
System Time Stamping
Easy to configure
•
Operator Stations
No PAC or SCADA programming
• SCADA reads direct information from the source
• Time stamped variables will be processed like
regulary data (just as within DCS-systems)
• Plug & play solutions
System
Servers
Scalable (3 possible sources)
•
•
Modicon M580
1 ms resolution with ERT module
10 ms resolution with I/O drop interface
Every digital.I/O variable
• PAC scan time for internal variables
Availability
Modicon X80
Remote I/O
•
•
Solution compatible with redundant configuration
Redundancy on PAC of SCADA of even both.
32
Defense-in-Depth Approach
6 key steps :
1. Security Plan
2
2. Network
Separation
3
5
3. Perimeter
Protection
4
4. Network
Segmentation
5
5. Device
Hardening
6. Monitoring &
Update
Cybersecurity Ready
Geïntegreerde Security functies zoals
gedefinieerd door de standaarden:
voldoet aan cybersecurity standaarden
Segment
IEC62443
O&G
WIB 2.0
Industry
Automation
IEC62443
Achilles
•
ODVA
ISA 99
Achilles Level 2
ISA Secure
•
•
IEEE 1686
Utilities
NERC-CIP
IEC 62351
BDEW
Smart Grid
NIST 7628
Process / organizational
Evolutie van ISA99. Dekt apparaten systemen en
gebruik van systemen af
Technical
•
Gedetailleerde inspectie van TCP/IP verkeer
Omvat Ethernet, ARP, IP, ICMP, TCP en UDP
Toont de robuustheid aan tegen een
gedefinieerde set van testen
VRAGEN OVER
PLC versus ePAC & The Smart Factory

presentatie - Productie Proces Automatisering

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