Solar Brochure

Transcription

Solar Brochure

Solar
Mounting System
Fastening Elements and Mounting Accessories
for Photovoltaic Systems
Content / Short Dictionary of Solar Terms
Content
Short Dictionary of Solar Terms
2
ZEBRA® Solar Fastening System 4 –7
The Advantages at a Glance
8 –9
Roof Fastening Systems
10 –13
Mounting Rails
14 –17
Module Clamps &
Grounding Solutions
18 –22
Flat Roof
23
Ground Mount
24– 25
RFQ Form
26– 2 7
Installation Instructions
28– 43
Standard Solar Fasteners
44– 4 6
DIN/ISO und Standard Parts
47– 5 2
Material Processing
54– 5 5
Hand Tools
56– 5 8
Chemical-Technical Products
59– 6 1
Safety62
Other Accessories
63
Our Services for You
64– 6 5
Würth, The Assembly Professionals 66– 6 7
22
Solar Mounting Sytem
Short Dictionary of Solar Terms
What is solar technology?
Solar technology is the colloquial term for the conversion of the sun's energy into usable energy.
Due to the fact that as much energy from the sun strikes the earth in just 2 minutes, as the entire
world population consumes in one day, solar technology is one of the most important sources of
renewable energy. As the sun will probably burn for approx. another 5 billion years, it is possible
to utilize a virtually inexhaustible source of energy. The "tapping" of this energy source is only
limited by the geographical latitude, season, time of day and weather conditions.
The use of the sun as an energy source goes back many centuries. The ancient Egyptians already
made passive use of the sun's energy in their architecture. However, active use must be ascribed
to the modern age. In 1839, Henry Bequerel discovered the so-called photo effect, and with it
created the basic condition for today's solar cells. Here positive and negative charge carriers are
released in solar cells during the photo effect with the addition of light or heat.
Photovoltaics
The word "photovoltaics" consists of the Greek word for light and the name of the physicist
Alessandro Volta. It describes the direct conversion of sunlight into electrical energy by solar cells.
Solarthermics
Solarthermics refers to the conversion of sunlight into directly usable heat. It can, for example, be
used to produce hot water and to support heating systems.
System overview for sloped roof
Wooden purlins with corrugated sheet-metal roofing
Trust in maximum safety
and maximum quality.
The Würth solar fastening system
33
Solar Fastening System
Wooden rafters with tile roofing
1
3
2
5
6
4
1
Mid clamp
For framed modules, 33–51 mm (Approx. 1.3 in - 2 in)
2
Art. 865.799900
4
Aluminum roof hooks
With 3 positions
Art. 0865 994 8...
4
End clamp
3
Art. 865.799910
5
Splice for
Telescope element
For precise installation down to the millimeter without
cutting to size
Art. 0865 747 900
Art. 0865 760 900
5
Mounting rail, 60x37
Mounting Rail 60x37
or 66x37 or 120x90
Art. 865.713600
Art. 865.713608 (8')
Art. 865.713610 (10")
Art. 0865 713612 (12')
Art. 0865 713616 (16')
Art. 0865 713620 (20')
Art. 0865 713624 (24')
As pure plug-in connection
(8, 12, 16 and 24 feet)
Wooden purlins with
corrugated sheet-metal roofing
3
1
4
5
2
1
End clamp
2
or 66x37 or 120x90
Art. 865.799910
(8, 12, 16 and 24 feet)
3
Mid clamp
Art. 865.799900
Art. 865.713608 (8')
Art. 865.713610 (10")
Art. 0865 713612 (12')
Art. 0865 713616 (16')
Art. 0865 713620 (20')
Art. 0865 713624 (24')
4
Adapter angle
bracket
For M10 and M12 thread
Art. 865.9991...
5
WSF solar fasteners
For wooden and steel purlins
Prefix 201
Stud screws
Art. 865.81 …
Art. 0865.91 …
55
System overview of elevation system
Groups of rows with longitudinal base rails
5
1
6
4
2
4
3
1
Stiffener
For stiffening elevation triangles
2
Art. 0865 700 111
4
5
or 66x37 or 120x90
Mid clamp
9
7
8
3
For framed modules, 33–51 mm
(Approx. 1.3 in - 2 in)
Art. 865.799900
Art. 865.799910
Cross rail joiner
For fast rail fastening
6
Art. 865.799930
(8, 12, 16 and 24 feet)
End clamp
Elevation triangle
Adjustable in 5° steps starting at 10° to 45°
Art. 0865 700 10 …
Art. 865.713608 (8')
Art. 865.713610 (10")
Art. 0865 713612 (12')
Art. 0865 713616 (16')
Art. 0865 713620 (20')
Art. 0865 713624 (24')
7
Adapter angle bracket
Art. 865.9991...
6
8
WSF solar fasteners
Prefix 201
Stud screws
Art. 865.81 …
Art. 0865 91 …
9
Hammer-head screw, M8x45,
and self-locking nut, M8
For fastening elevation triangles
Art. 0865 68 45
Art. 387.00008
System overview of elevation system
Single rows with lateral base rails
2
6
3
1
5
4
4
7
8
1
Stiffener
For stiffening elevation triangles
2
Art. 0865 700 111
4
Mid clamp
3
Art. 865.799900
5
or 66x37 or 120x90
Cross rail joiner
For fast rail fastening
Art. 865.799930
(8, 12, 16 and 24 feet)
End clamp
For framed modules, 33–51 mm
(Approx. 1.3 in - 2 in)
Art. 865.799910
6
Elevation triangle
Adjustable in 5° steps starting at 10° to 45°
Art. 0865 700 10 …
Art. 865.713608 (8')
Art. 865.713610 (10")
Art. 0865 713612 (12')
Art. 0865 713616 (16')
Art. 0865 713620 (20')
Art. 0865 713624 (24')
7
Art. 865.9991...
8
WSF solar fasteners
Prefix 201
Stud screws
Art. 865.81 …
Art. 0865 91 …
7
The advantages at a glance
The advantages at a glance:
ZEBRA® satisfaction guarantee
Fast mounting
The prefabricated delivery of all system components and the
innovative click assembly considerably reduces the assembly time.
Maximum flexibility
Height-adjustable center, end clamps, and roof hooks enable high
flexibility when installing all common module and roofing types.
Long service life
All system components are manufactured from high-quality
aluminum or stainless steel A2, guaranteeing a very high corrosion
resistance.
Optimal adaptability
The use of the telescope element enables system design precisely
down to the millimeter. Time-consuming cutting, of the mounting rails
to size is completely eliminated.
Maximum safety
The fastening system is equipped with checkable statics and meets
the requirements according to DIN 1055.
8
The name ZEBRA® has stood for extreme perfection
to Würth for over 30 years. And that‘s why we give you a
100 % satisfaction guarantee on all Zebra® products. If you are
not satisfied with a ZEBRA® product, we will replace it or credit it to
your account. Whether the product has a technical defect or fails
to meet up to your expectations, you can rest assured that you will
be covered.
All ZEBRA® products are masters of their class, and
are therefore the definitive choice for factories and construction
sites all over the world. For you as a customer this means focusing
on the maximum achievable result. You will benefit from ZEBRA®
products with the absolute premium quality, constantly optimized
performance and clever problem solutions.
Trust in the top quality of Würth and bank in all areas
of satisfaction with our ZEBRA® products: This means you can
concentrate completely on your core business and achieve 100 %
performance every single day, knowing that you have a strong
partner at your side.
The advantages at a glance
The advantages at a glance:
Solar dimensioning software
Detailed documentation
•Comprehensive documentation with checkable statics, parts list
and mounting diagram.
•Complete static measurement of solar fastening system in
accordance with DIN 1055.
•Clearly laid out customer database for simple documentation of
individual construction projects.
ZEBRA® Solar Fastening System
Sample Case
Optimal for presenting all important system components
Broad range of applications
• Calculation of sloped-roof and flat-roof systems.
• Suitable for ZEBRA® and standard systems.
Clear illustration
• Individual projects are worked through step by step.
• Interactive 2D view.
The Internet page for Würth
solar fasteners
•
•
•
•
Current version of the installation instructions.
Solar dimensioning software for downloading.
Request form for sloped, flat-roof and ground mount systems.
Data sheets on ZEBRA® solar fastening system.
www.wurthcanada.com
Contents:
1 x Aluminum roof hook
1 x Center and end clamp
1 x LocTec® laminate center and end clamp
1 xMounting rail, 47x37, rail connector, telescope element
2 x Cross rail joiner
1 x WSF solar fastener Type A and BZ
1 x Adapter angle bracket
1 x Mounting angle bracket for sheet-metal roofing
1 x Sheet-metal rail and accessory products
Art. 0988 865
Qty. 1
IMPORTANT NOTE
The builder of a photovoltaic system must ensure prior to
mounting that the roof's substructure and the building statics
can withstand the additional loads. Every photovoltaic
system is to be installed according to the calculations of the
Würth solar dimensionin wg software and the explanations
of the current installation instructions and checked by a
structural engineer.
9
Aluminum roof hooks
with 3 positions
Art. 0865 994 80
Aluminum (EN-AW-6082 T6)
• Low weight.
Flexible due to height and side adjustability
• Variable bar height in roof batten area: 41 - 50 mm.
• Laterally adjustable in roof batten area.
• Height adjustment in rail area: up to 20 mm.
Ribbing on bracket
• Optimum positive and friction locking.
Art. 0865 994 81
Fully preassembled
• 47x37 and 60x37 mounting rail can be fastened
on roof hook without preparation.
Maximum load values*
• Pressure parallel to roof surface: 0.7 kN.
• Pressure perpendicular to roof surface: 1.5 kN.
• Tensile force perpendicular to roof surface: -1.5 kN.
Art. 0865 994 82
* Without support on roofing tile.
Note:
Roof hook Art. 0865 994 80
For fastening the roof hooks on the rafter, we recommend using three of
each wood screws, DIN 571 6 x 100 mm, stainless steel A2
(Art. 0193 6 100) or as an alternative three of each ASSY® Pan Head
6 x 80 mm or 6 x 100 mm, stainless steel A2 wood screws (Art. 0180
460…). Please observe edge and axial clearances in accordance with
construction permit.
Roof hook Art. 0865 994 81
and Art. 865. 99482
[1] Hammer-head screw, M8x25, stainless steel A2
[2] M8 detent-edged disk, stainless steel A4
[3] DIN 934 M8 (13 mm), stainless steel A2
[4] sim. to DIN 6921 M10x20 (13 mm), stainless steel A2
[5] DIN 562 M10, stainless steel A2
For fastening the roof hooks on the rafter, we recommend two each
ASSY® plus Pan Head 8 x 100 mm or 8 x 120 mm, stainless steel A2
wood screws (Art. 0166 208…) or as an alternative two each wood
screws DIN 571 8 x 120 mm, stainless steel A2 (Art. 0193 8…).
When fastening all roof hooks, the applicable construction permit must be complied with the DIN standard
1052. If securing battens etc. are present, the screws should be extended by the corresponding thickness.
10
10
Length of base
plate in mm
Lateral adjustment Base drilled hole
in mm
dia. in mm
Required number of wood screws Art. No.
per roof hook
100
110
180
65
75
145
3
2
2
7
9
9
0865 994 80
0865 994 81
0865 994 82
Qty.
20
20
20
Stainless-steel roof hook
Stainless steel A2
Height compensation up to 38 mm
• Uneven spots in roofing can be easily compensated with the
mounting rail.
Ribbing on bracket
45 mm
Completely preassembled
• 47x37 and 60x37 mounting rail can be fastened on roof hook
without preparation.
• Pressure parallel to roof surface: 0.68 kN
• Pressure perpendicular to roof surface: 1.08 kN
• Tensile force perpendicular to roof surface: -1.10 kN
* With support on roofing tile
[1] M8 detent-edged disk, shape M, stainless steel A4
[2] DIN 934 M8 (13 mm), stainless steel A2
[3] hammer-head screw, M8x25, stainless steel A2
Dimensions Dimensions Base drilled Art. No
of base plate hole ia. in
of bar in
mm
in mm
mm
30 x 5
180 x 45 x 4
Qty.
0865 993 8 20
7
Note:
For fastening the roof hooks on the rafter, we recommend using
three of each wood screw, DIN 571 6 x100 mm, stainless steel A2
(Art. 193.6100) or as an alternative ASSY® 3.0 Pan Head 6x100 mm,
stainless steel A2 (Art. 0180 460 100). Please observe edge and axial
clearances in accordance with general construction permit.
Single-lap roof hook Stainless steel A2
mounting rail.
Adapter angle bracket completely preassembled
Ribbing on angle bracket
[1] Roof hook, stainless steel A2, Art. 0865 995 10
[2] DIN 934, stainless steel A2
[3] Detent-edged disk, shape M, stainless steel A4
[4] ISO 7380 M10 x 20, stainless steel A2
[5] Adapter angle bracket Art. 0865 999 10
Base drilled hole dia. in mm Art. No.
11
0865 995 81
Qty.
20
Note:
For fastening the roof hooks on the rafter, we recommend two
of each DIN 571 10x100 mm, stainless steel A2 wood screws
(Art. 193.10100). To prevent the penetration of water, use the
single-lap sheet-metal tile (Art. 0865 800 100).
1111
Slate roof hook
Stainless Steel A2
mounting rail.
Adapter angle bracket completely preassembled
[1] Roof hook, stainless steel A2, Art. 0865 996 10
[2] ISO 7380 M10 x 20, stainless steel A2
[3] Detent-edged disk, shape M, stainless steel A4
[4] DIN 934, stainless steel A2
[5] Adapter angle bracket Art. 0865 999 10
Base drilled hole dia. in mm Art. No.
Qty.
6.5
0865 996 81 20
Note:
For fastening the roof hooks on the rafter, we recommend three each
ASSY® 3.0 countersunk head 6x100 mm, stainless steel A2 wood
screws (Art. 0180 160 100).
Mounting angle bracket for
sheet-metal roofing
Aluminum
With height compensation
• Angle bracket can compensate uneven spots up to 20 mm.
[1] Hammer-head screw M8 x 25, stainless steel A2
[3] Hexagon nut, DIN 934, stainless steel A2
With glued-on EPDM sealing strips on the bottom of the
angle bracket
• Optimum protection against moisture.
• Mounting rail can be fastened on roof hook without preparation.
Can be used up to a maximum roof slope of 20°.
Not suitable for flat-roof elevation systems.
12
Base drilled hole dia. in mm
5
Note:
Art. No.
0865 998 8
Qty.
20
The sufficient mounting of the sheet to the substructure and maximum
carrying capacity of the sheet must be checked in advance. The
minimum thickness of the sheet steel is generally 0.6 mm. For mounting,
we recommended two ZEBRA® blind rivets each, stainless steel A2/A2
4.8x... (Art. 0913 48…).
Sheet-metal rail
For fastening directly on trapezoidal plate
• Simple, time-saving mounting.
Not suitable for flat-roof elevation systems.
Note:
The sufficient mounting of the sheet to the substructure and
maximum carrying capacity of the sheet must be checked in
advance. The minimum thickness of the sheet steel is generally
0.6 mm. For mounting, we recommended four ZEBRA® blind rivets
each, stainless steel A2/A2 4.8x... (Art. 0913 48…).
Length in mm
395
6.000
Art. No.
0865 725 040
0865 725 600
Qty.
20 / 4
4
Accessory product
Cellular rubber tape
Adhesive on one side, 30x3 mm, 10 m roll
Art. 875.850330
Qty. 10
Art. 0865 999 1...
For the attachment of the mounting rails on stud
screws, WSF solar fasteners and standard roof hooks
With height compensation
• Adapter angle bracket can compensate uneven
spots up to 15 mm.
• Optimum positive and friction locking with
mounting rail.
Art. 0865 999 8
[1] Angle bracket, aluminum
[3] Hexagon nut, DIN 934 M8, stainless steel A2
[5] O
val head screw, ISO 7380 M8x20 (IS 5), stainless steel A2
• Mounting rail can be fastened on adapter angle
bracket without preparation.
Note:
An overview of our stud screws and
construction-approved solar fasteners is
provided on pages 44 – 46.
Round hole Adapter for
in mm
Art. No.
Qty.
9
Standard roof hooks
0865 999 8
with 9 mm oblong hole
20
11
13
M10 thread
M12 thread
865.99910
865.99912
20
20
13
Mounting Rails
47
35
Lateral rail mounting
Lateral ribbing
• Optimum positive and friction locking is guaranteed.
Max. moment of inertia lx: 7.709 cm4
Max. moment of inertia ly: 4.264 cm4
Max. section modulus Wx: 3.155 cm3
Max. section modulus Wy: 2.256 cm³
Accessory product
End cap, 47x37
Length in mm
600
1,200
1,800
2,400
3,000
6,000
Art. No.
0865 747 060
0865 747 120
0865 747 180
0865 747 240
0865 747 300
0865 747 600
Qty.
4
4
4
4
4
4
LxWxH in mm
195x24x35
Art. No.
0865 747 910
Qty.
10
Art. 0865 747 915
Qty. 20
Splice for mounting rail,
47x37
Pure plug-in connection
• Quick installaton, as no additional screwing is necessary.
Telescope element, 47x37
Enables system designs accurate down to the millimeter
• Rails need not be cut to size.
Locking clamp
LxWxH in
mm
750x24x35
14
Usable telescope
length in mm
50-600
Art. No.
Qty.
0865 747 900
4
Mounting Rails
Lateral rail mounting
Lateral ribbing
Max. moment of inertia lx:14.622 cm4
Max. section modulus Wx: 4.815 cm³
Length in feet
8 ft.
10 ft.
12 ft.
16 ft.
20 ft.
24 ft.
Art. No.
865.713 608
865.713 610
0865 713 612
0865 713 616
0865 713 620
0865 713 624
Qty. Per Bundle
60
60
60
60
60
60
*Other lengths available on request up to 40 feet.
60x37
LxWxH in mm
195x24x48
Art. No.
865.713600
Qty.
4
Telescope element, 60x37
Enables system designs accurate down to the millimeter
• Rails do not have to be cut to size.
Locking clamp
LxWxH
in mm
Usable telescope
length in mm
Art. No.
Qty.
750x24x48
50 – 600
0865 760 900
4
15
Mounting Rails
Rail mounting possible on both sides
• Heavy loads can easily be in routed into roof substructure.
Lateral ribbing
Max. moment of inertia Ix: 18,686 cm4
Max. moment of inertia ly: 5,363 cm4
Max. section modulus Wx: 5,617 cm³
Max. section modulus Wy: 2,697 cm³
A: 3,357 cm²
Length in feet
12 ft.
16 ft.
24 ft.
Art. No.
0865 719 ...
0865 719 ...
0865 719 ...
Qty. Per Bundle
50
50
50
*Other lengths available upon request up to 40 feet.
66x37
LxWxH in mm
Art. No.
Qty.
195x24x57
0865 719 ...
4
*Other lengths available on request up to 40 feet.
Max. moment of inertia lx: 04306 in4
Lateral ribbing
Max. moment of inertia Ix: 183.727 cm4
Length in feet
Art. No.
Qty. Per Bundle
24 ft.
0865 182 ...
15
Project-related, delivery time on request!
16
Mounting Rails
120x90
Project-related, delivery time
on request!
Art. No.
Qty.
0865 182 ...
4
[1]
[2]
[3]
[4]
Cross rail joiners
For creation of a two-layer rail composite
Oval-head screw, ISO 7380
M8x30 (IS5), stainless steel A2
Connector clamp, aluminum
Square nut, DIN 562 M8,
stainless steel A2
Rail clamp, aluminum
• Connector can be directly clipped to mounting rail.
Required number of cross rail joiners for each
intersection point:
•For mounting rail 47x37 = 1 piece
•For mounting rail 60x37 = 2 pieces
Suitable for mounting rail
Art. No.
Qty.
47x37, 60x37, 66x37 and 120x90
865.799930
20
End cap, 47x37
As trim piece on end of rail;
suitable for left and right-hand end of rail
Aluminum
• UV and temperature-resistant.
• The end cap can be fastened on end of mounting rail
[1] Hammer-head screw, M8x25,
stainless steel A2
[2] M8 self-locking nut, 13 mm,
stainless steel A2
47x37
Art. No.
0865 747 915
Qty.
20
[1] Oval head screw, ISO 7380
M8x20 (IS 5), stainless steel A2
[2] Square nut DIN 562, M8,
stainless steel A2
[3] Rail clamp, aluminum
Locking clamp
As slip protection of lowest end clamp;
for vertical rail mounting
• Terminal can be pushed directly onto mounting rail
Clamping
Suitable for
distance in mm mounting rail
20
47x37, 60x37,
66x37 & 120x90
Art. No.
Qty.
0865 799 920 20
17
Module Clamps
Mid clamp
For framed photovoltaic modules
Height-adjustable
• A single center clamp covers almost all available
module types.
• The center clamp can be directly clicked onto the mounting rail
Clamping
range in mm
[1]
[2]
[3]
[4]
ISO 7380 M8x35 (IS5), stainless steel A2
Module clamp, aluminum
DIN 562, M8, stainless steel A2
Clamping distance
Clamping
Suitable for
Design
btw. modules in mm length in mm mounting rail
33–51
19
(approx. 1.3" - 2") (approx. 0.75")
40
(approx. 1.6")
47x37, 60x37,
66x37 and
120x90
Drive
Art. No.
Qty.
20
Bare aluminum
5 mm Allen head
865.799900
Bare aluminum
LocTec Size 6
0865 799 901 20
®
Black anodized 5 mm Allen head
0865 799 902 20
End clamp
Height-adjustable
• A single end clamp covers almost all available module types.
• The end clamp can be directly clicked onto the mounting rail
Clamping
range in mm
[1]
[2]
[3]
[4]
[5]
Clamping distance
Clamping
Suitable for
33–51
25 (approx. 1")
(approx. 1.3" - 2")
30
(approx. 1.2")
47x37, 60x37,
66x37 and
120x90
Design
Drive
Bare aluminum
Bare aluminum
ISO 7380 M8x30 (IS 5), stainless steel A2
R ail clamp, aluminum
Module clamp, aluminum
Terminal box, aluminum
Art. No.
Qty.
5 mm Allen head
865.799910
15
LocTec Size 6
0865 799 911 15
®
Black anodized 5 mm Allen head
0865 799 912 15
Laminate center clamp
For frameless photovoltaic modules
Only suitable for lateral mounting!
• The center clamp can be fastened directly on the mounting rail
Certified by First Solar
• The center clamp can be used for the "FS Series 2" modules
of First Solar.
Clamping range in
mm & inches
6.8 (approx. 0.25")
18
Clamping distance btw.
modules in mm & inches
16 (approx. 0.63")
[1]
[2]
[3]
[4]
[5]
pper clamp, aluminum
U
elf-locking nut, M8, stainless steel A2
S
Lower clamp, aluminum
Hammer-head screw, M8x45, stainless steel A2
Solid rubber profile
Clamping length
Art. No.
in mm & inches
80 (approx. 3.15") 47x37, 60x37, 66x37 and 120x90 0865 799 940
Qty.
15
Module Clamps
Click laminate center clamp
• The center clamp can be used for the "FS Series 2" modules
of First Solar.
[1] Upper clamp, aluminum
[2] Lower clamp, aluminum
[3] EPDM profile
[5]ISO 7380 M8x30 (IS5), stainless steel A2
[6] DIN 562, M8, stainless steel A2
Clamping
range in mm
Clamping distance
btw. modules in mm
Clamping
Suitable for
length in mm mounting rail
Design
Drive
Art. No.
6.8
(approx. 0.25")
22
(approx. 0.87")
47x37, 60x37,
80
66x37 and
(approx. 3.15")
120x90
Bare aluminum
5 mm Allen head
Bare aluminum
LocTec Size 6
0865 799 943 15
Black anodized
5 mm Allen head
0865 799 944 15
®
Qty.
0865 799 942 15
Click laminate end clamp
• The end clamp can be directly clicked
onto the mounting rail without preparation.
• The end clamp can be used for the
"FS Series 2" modules of First Solar.
[1]
[2]
[3]
[4]
[5]
[6]
Clamping
range in mm
Clamping distance
Clamping
Suitable for
6.8
(approx. 0.25")
22 (approx. 0.87")
47x37, 60x37,
80
66x37 and
(approx. 3.15")
120x90
Upper clamp, aluminum
EPDM profile
ISO 7380 M8x30 (IS5), stainless steel A2
Design
Drive
Art. No.
Qty.
Bare aluminum
5 mm Allen head
0865 799 952 10
Bare aluminum
LocTec® Size 6
0865 799 953 10
Black anodized
5 mm Allen head
0865 799 954 10
19
Module Clamps
Laminate
System overview
end clamp
for sloped roof
For
Wooden
frameless
rafters
photovoltaic
with tile roofing
modules
• The end clamp can be fastened directly on the mounting rail
• The end clamp can be used for the "FS Series 2" modules of First Solar.
[1]
[2]
[3]
[4]
[5]
Solid rubber profile
Self-locking nut, M8, stainless steel A2
Hammer-head screw, M8x45, stainless steel A2
Clamping range
in mm & inches
Clamping distance btw.
modules in mm & inches
Clamping length
in mm & inches
Art. No.
Qty.
6.8 (approx. 0.25")
16 (approx. 0.63")
80 (approx. 3.15")
0865 799 950
10
47x37, 60x37, 66x37 and 120x90
Cable clip
For simple, fast securing of solar cables
Polypropylene
• High UV and temperature resistance
Solar cables are not crushed
• Avoidance of cable breaks DO y
Note:
To prevent solar cables from sagging, they should be fixed in place
every 40-50 cm with a cable clip. The cable clips are also suitable for
Würth standard rails.
Required groove width
8 –13 mm
Art. No.
865.799965
Weeb clip ccr & WEEBLug-15.8
These clips are tested to UL 467, CAN/CSA-C22.2
No. 41 US/Canadian standards for safety grounding
and bonding equipment.
Weeb Clip CCR
Weeb Lug - 15.8
Type
Weeb Clip CCR
Weeb Lug - 15.8
20
Art. No.
865.300
865.350
Qty.
100
100
Qty.
100
Module Clamps
LocTec® safety clamp
Permanent anti-theft protection for all ZEBRA® clamps function
Screwing in
The LocTec® screw is simply screwed
in with the locking bit. No additional
locking measures are necessary.
Your advantages
•Time-saving installation, as no additional steps are required
• Exact transmission of torque is ensured
• No wasted pieces or damage to clamps or modules
•Optimal anti-theft protection, as clamps can only be loosened with
mechanical processing of the screw head (e.g. drilling out)
LocTec® Locking Bit
Size 6
Mount: ¼“ C 6.3
Length 25 mm
Art. 0614 176 126
Qty. 5
Loosening attempt
The special pitch geometry ensures
that any attempt to loosen the screw,
even using the locking bit, ends with the
mounting tool twisting out.
LocTec® center clamp
Optimal anti-theft protection
• Center clamp cannot be released.
Height-adjustable
• A single center clamp covers almost all available module types.
• The center clamp can be clicked directly onto the mounting rail
Clamping range
in mm
33-51
Clamping distance
in mm
19
Clamping length
in mm
40
[1] LocTec® safety screw M8x35 (Size 6),
stainless steel A2
[2] Module clamp, aluminum
Art. No.
Qty.
47x37, 60x37, 66x37 and 120x90
0865 799 901
40
Art. No.
Qty.
47x37, 60x37, 66x37 and 120x90
0865 799 911
10
LocTec® end clamp
• End clamp cannot be released and is destruction-free.
Height-adjustable
• A single end clamp covers almost all available module types.
• The end clamp can be pushed directly onto the mounting rail
Clamping range
in mm
33-51
Clamping distance
in mm
25
Clamping length
in mm
30
[1] LocTec® locking screw M8x30 (Size 6),
stainless steel A2
[3] Module clamp, aluminum
[4] DIN 562 M8, stainless steel A2
[5] Terminal box, aluminum
21
Module Clamps
LocTec®overview
System
laminate for
center
sloped
clamp
roof
Wooden
For
frameless
rafters
photovoltaic
with tile roofing
modules
• Center clamp cannot be released destruction-free.
• The center clamp can be used for the "FS Series 2" modules of First Solar.
Clamping range
in mm & inches
6.8 (approx. 0.25")
Clamping distance
in mm & inches
22 (approx. 0.87")
Clamping length
in mm & inches
80 (approx. 3.15")
[1]
[2]
[3]
[4]
[5]
EPDM profile
LocTec® safety screw M8x20
(Size 6), stainless steel A2
Art. No.
Qty.
47x37, 60x37, 66x37 and 120x90
0865 799 943
40
Art. No.
Qty.
47x37, 60x37, 66x37 and 120x90
0865 799 953
5
Art. No.
Qty.
0865 799 921
20
LocTec® laminate end clamp
• End clamp cannot be released destruction-free.
• The end clamp can be directly clicked onto the mounting rail
• The end clamp can be used for the "FS Series 2" modules of First Solar.
Clamping range
in mm & inches
6.8 (approx. 0.25")
Clamping distance
in mm & inches
22 (approx. 0.87")
Clamping length
in mm & inches
80 (approx. 3.15")
[1]
[2]
[3]
[4]
[5]
EPDM profile
LocTec® safety screw M8x20
(Size 6), stainless steel A2
LocTec® locking clamp
As slip protection of lowest end clamp
for vertical rail mounting
• The locking clamp cannot be released destruction-free.
• Terminal can be pushed directly onto
mounting rail without preparation.
22
[1] LocTec® locking screw
M8x20 (Size 6), stainless steel A2
Clamping distance Suitable for mounting rail
in mm & inches
20 (approx. 0.79")
47x37, 60x37, 66x37 and 120x90
Flat Roof
Elevation triangle
Adjustable in 5° steps
• T he triangle can be fastened on the roof without further
preparations.
Important note:
As individual special features must be taken into account for each
roof, an expert analysis must be carried out beforehand. The
fastening of an elevated photovoltaic system must be selected
and statically calculated based on the project in accordance with
the location, the roof design and the building statics. The residual
load-bearing capacity of the building must be evaluated for each
system beforehand by a structural engineer.
Possible
elevation angle
10°/15°
20° / 25° / 30°
35°/40°/45°
Preset
angle
10°
20°
35°
Art. No.
Qty.
0865 700 103 2
0865 700 104 2
0865 700 105 2
Various mounting options for modules
Framed modules in upright position
Framed modules crosswise
Frameless modules crosswise
Stiffening of
elevation triangle
For additional stiffening of the elevation triangles,
depending on the static calculation.
note:
Two hammerhead screws, M8 x 25, stainless steel A2 (Art. 0865
68 25) and two M8 self-locking nuts, stainless steel A2 (Art. 0387
000 08) are required for fastening each piece of square flat
material.
Dimensions LxWxH in mm
Art. No.
Qty.
1,900x40x4
0865 700 111
10
23
Ground Mount
Ground Mount Table, portrait
Ground Mount Table, landscape
Lateral ribbing
Max. moment of inertia Ix: 183.727 cm4
Length in feet
Art. No.
Qty. Per Bundle
24 ft.
0865 182 ...
15
Project-related, delivery time upon request!
120x90
Max. moment of inertia lx: 186.527 cm
24
4
Project-related, delivery time
upon request!
Art. No.
Qty.
0865 182 ...
4
Ground Mount
Sigma post
Sigma post hardware available.
Specifications
M10 X120 MM SHCS 18-8 S/S
M10 Serrated Flange Nut
Steel Sigma Post
Art. No.
Qty.
0865 720 020
10
0865 710
1
Vertical Post
Vertical Post hardware available.
Specifications
Art. No.
Qty.
0865 720 030
10
Vertical Post
0865 724
1
Diagonal Strap
0865 7724
1
Specifications
Art. No.
Qty.
Bearing Block Hardware
0865 799 9705 10
Bearing Block
0865 799 970
M10 X 80MM SHCS S/S
M10 Serrated Flange Nut
Bearing block
4
25
Ballast System Flat Roof
Grizzly Bear FR Gen II is an eco-friendly, integrated
ballast mounting solution for commercial flat roofs. Its
innovative 3 component design overcomes common roof
installation challenges enabling integrators to maximize
array construction speed. Grizzly Bear offers the lowest
life-cycle system costs of any product in its class.
Grizzly Bear GEN II — 10 Degree
Exploded view
Application
Flat Roof (max slope 5 degrees)
Installation Speed
190-210 modules per day
(3 person crew)
Module Tilt Angle
10-12 degrees
(dependent on module width)
Module Orientation
Landscape
Basic Wind Speed
Up to 100 mph (161 km/h)
Wind Exposure Category
B and C (D upon request)
Array Platform Load
~4 psf (~19 kg/m )
(racking, ballast and modules)
Building Height
Up to 60 feet (18.3 meters)
(custom upon request)
26
Ballast System Flat Roof
Support
ASSY Support G90, 304 Stainless Steel Hardware included
"Grizzly Bear" Gen II — 10 degrees.
•
•
•
•
•
•
Universal, module-independent design
Integrated ballast and wire-management chases
Integrated recycled rubber roof protection pad for rapid installation
Multiple mounting holes for wavy roof friendliness
Inter-row spacing flexibility for optimal array design
Multi-purpose tab for enhanced wire management or integrated
electrical ground lug (when necessary)
• Integrated PEM studs for easy wind deflector installation
• Stainless steel fastener kit with just two nut and bolt sizes
• Mechanical attachment option
Art. No.
Qty.
865.400
1
Art. No.
Qty.
865.4...
1
Art. No.
Qty.
865.420
1
wind deflector
G90 ST "Grizzly Bear" GEN II
• A-thermalized design for enhanced roof protection
• Chamfered edges and light weight construction facilitate easy handling
and safe installation
• Common deflector for Polar and Grizzly Bear 10 Degree products
• Available in aluminum or G90 steel
Claw Standard
Aluminum, 304 Stainless Steel fasteners included
•
•
•
•
•
Universal to all PanelClaw mounting systems
UL 2703 certified for electric bonding and grounding
Factory-installed module-mounting stainless steel screw
Serrated design to increase clamping power
UL and ETL tested to 1703 by major module vendors
27
RFQ Form for Ballast Systems
Product Options
Material
Select if known
Ground Lugs
Aluminum
Yes
G90 Steel
No (UL 2703)
Company
Company Name:
__________________________________________________________________________________________________
Contact:
__________________________________________________________________________________________________
E-mail:
__________________________________________________________________________________________________
Phone:
__________________________________________________________________________________________________
Name:
__________________________________________________________________________________________________
Address:
__________________________________________________________________________________________________
Project
__________________________________________________________________________________________________
__________________________________________________________________________________________________
__________________________________________________________________________________________________
Module
Manufacturer:
_______________________________________
Model: ________________________________________
Number of Modules:
_______________________________________
Modules per String: ________________________________________
Array Output (kW DC):
_______________________________________
Site
Exposure Category:
B
C
D
Seismic Zone:
0
1
2A
Basic Design Wind Speed:
28
2B
_______________________________ m/s
3
4
Ground Snow Load: ______________________________ kN/m2
RFQ Form for Ballast Systems
Roof
Manufacturer:
_______________________________________
Age (yrs)
_______________________________________
Roofing System Type:
Membrane Composition:
Ballasted
EPDM
Mechanically Attached
TPO
PVC
Foam
Under Warranty?
Yes
No
Pitch (degrees) ________________________________________
Fully Adhered
Mod Bitumen
Built Up Roof (BUR)
Asphalt
Coal Tar
If gravel, river rock or additional coating present, please specify: ____________________________________________________________________
Color:
Roof Construction Type:
Black
White
Gray
Other ___________________________________________________________
____________________________________________________________________________________________________
Insulation Thickness (cm): ____________________________________ Roof Load Limits (kN/m2): ________________________________________
Building
Building Height from Grade (m): _________________
Parapet Height (m): _________________
Shortest Building Length (m): _________________
Approximate Area for Array (sq m): _________________
Array Layout
Please attach proposed array configuration file or provide layout information below
Number of Columns: _________________
Layout Complexity:
Row Spacing:
Low (regular)
Standard (~3:1)
Number of rows: _________________
Med-High (irregular)
Reduced
Reduced Shading Ratio _________________ If known
Setback Distance (m): _________________
Access Requirements: ___________________________________________________________________________________________________
Notes
_________________________________________________________________________________________________________________________
_________________________________________________________________________________________________________________________
_________________________________________________________________________________________________________________________
_________________________________________________________________________________________________________________________
_________________________________________________________________________________________________________________________
Signature
Print Name:
__________________________________________________________________________________________________
Please return completed form to [email protected]
29
RFQ Form for Solar Mounting Systems
We will be happy to prepare a project-based calculation of the substructure using your specifications.
Should certain information be missing, then the standard values will be used for the calculation.
The evaluation of the building staticsis not part of the calculation and must be carried out separately by a structural engineer.
Our general Terms and Condition at www.wurthcanada.com apply.
Please send the completely filled-out form by fax to 905-564-3671 or to [email protected]
Our solar product and application advisors will be happy to answer any questions you may have.
Feel free to also call us at 905-564-6225.
From
Company:
Site Address:
Contact Person:
City:
Address:
Postal Code:
City:
Province:
Postal Code:
Province:
Phone:
Email:
Project Name and Project Number:
Fastening System: Zebra
Information on building
Roof Type: Flat Roof
Sloped Roof Ground Mount
For Roof Mount
Building Height (feet)
Roof Pitch (degrees)
Roofing
Corrugated profile
Trapezoidal profile /
Gravel / Tar
Standing Seam Roof (height of profile)
Sandwich element
(Type of Standing Seam Roof)
Asphalt Shingles
Others
Roof Substructure
Timber Rafters
Steel Rafters
Steel I-Beam
(Dimension of Rafter )
( Depth of I-Beam )
Rafter or
Joist Spacing
16 inches
24 inches
32 inches
Other
(measured from center to center)
Fastening of elevation systems
Direct connection in substructure
Non penetration ( S5 Clamp !!! )
Attached weights
( residual load bearing capacity of building must be checked by a structural engineer )
30
RFQ Form for Solar Mounting Systems
For Ground Mount
Footing Type
Rammed Sigma Post
On Site Concrete Embedment
Pre-Cast Concrete Ballast
Clear Distance in inches
Information on photovoltaic modules
Module Type framed modules
Module Manufacturer
Module Model Number
Power Output ( Watt )
frameless modules
Number of Modules
Module Dimensions ( in mm )
Module Weight
Module Orientation
(Portrait or Landscape)
Information on module mounting for Flat,
Sloped Roofs and Ground Mount Systems
Elevation triangle type ( degrees ) Information on module mounting for sloped roofs
Number of elevation triangle rows
Number of module rows
Number of modules per row
Number of modules per row
Spacing between module rows
Layout Attached
( feet )
Preferred length of Rails to be used for Project:
8 feet
Would you prefer to use WEEB Clips for Grounding?
Yes
Additional Project Notes:
10 feet
other
No
31
Installation Instructions for Solar Fastening System
Content
Page
1.Roofing with Pantiles. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29–31
2.Roofing with Corrugated or Trapezoidal Profiles and Sandwich Elements. . . . . . . . . . . . . . . . . . . . . . 32
2.1 Fastening with stud screws or WSF solar fasteners. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
2.2 Fastening with mounting angle brackets. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
3.Roofing with Single-Lap or Slate Tiles. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
3.1 Mounting with single-lap roof hooks or slate roof hooks.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
3.2 Mounting with aluminum roof hooks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33–34
4.Creation of a Crossbar Group. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
5.Mounting Sheet-Metal Rail.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
6.Mounting Elevation Triangles. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
6.1 Mounting for groups of rows with longitudinal base rails. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37–40
6.2 Mounting for single rows with lateral base rails. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41–42
6.3 Mounting for frameless modules. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Take our word for it!
If you're not satisfied with a ZEBRA® product, we'll take it back – no questions asked.
32
1. Roofing with Pantiles
General information:
These installation instructions are based on state-of-the-art technology and
many years of experience. As project-related special features occur on
every roof, an expert analysis must always be carried out before mounting.
The builder of the photovoltaic system must ensure prior to mounting that the
given roof structure is designed for the additional loads. Each photovoltaic
system must be mounted based on the calculations of the calculation
software and the explanations of the installation instructions.
When mounting the system, it must be ensured that the mounting information
of the module manufacturer and the corresponding standards and
accident prevention regulations are complied with - especially the following
standards, provisions and regulations:
BGV A2 Electrical Systems and Operating Equipment
BGV C22 Construction Work
BGV D35 Ladders and Steps
Step 1
Specify the position of the roof hooks (Art. 0865 994 81/82) according
to project-based planning with the calculation software. Remove the roofing
tiles or only push them up at the marked positions. Position the roof hooks
on the rafter; it may not press against the roofing tile in the process. For
this purpose, the height and lateral position of the roof hook bow must
be adjusted so that it lies in the valley of the wave of the roof tile. Even
if no adjustment is necessary, the hexagon bolt must be tightened with
a tightening torque of 20 -25 Nm. Fasten the roof hook (Art. 0865 994
81/82) with two each ASSY ® plus Pan Head, stainless steel A2 wood
screws 8x100 mm or 8x120 mm (Art. 0166 208 …) on the rafter. The two
screws cannot be screwed into one row of holes of the base plate.
Note:
The distance between the roof hook bow and the roof tile should
be at least 5 mm. The mounted roof hooks must not be used as a
step ladder, as this can damage the roof tile located below!
BGV A1 DIN 1052-2 DIN 1055 DIN 18299 DIN 18451 Accident Prevention Regulations
Wooden structures: Mechanical connections
Design Loads for Buildings
General rules applying to all types of construction work
Scaffolding work
The always current version of the calculation software for the static design
of the entire fastening system, the installation instructions, and additional
information on the ZEBRA® solar fastening system is available at the
following website:
www.Würthcanada.com
Subject to technical changes.
Status 02/2010
Step 2
If necessary, cut out the roof tile over the roof hook at the location of the
hook passage using an abrasive cut-off machine or a hammer. The roof hook
may not erect the roof tile located above it. With interlocking tiles, the roof
tile located below must also be cut out.
Important note:
With the roof hooks Art. 0865 993 8 and Art. 0865 994 80, three
wood screws, DIN 571 6x100 mm, stainless steel A2 (Art. 0193 6
100) must be used to fasten each roof hook.
33
Step 3
Loosely mount the mounting rails for each module row on the roof hooks
using the preassembled fastening materials. Then align the mounting
rails straight relative to each other using a marking line. Then tighten the
hammerhead screws (tightening torque: 13-15 Nm).
Note:
Ensure proper mounting of the hammerhead screws! Their short
side must lie flush on the inside of the rail after turning them in the
tightening direction.
Step 4
To connect several mounting rails to each other in series, insert rail joiners
half-way into the already mounted mounting rail. Then slide the next
mounting rail onto the rail joiner. Finally, press the two mounting rails
together until flush. No additional screwing is necessary. To compensate the
different length expansions between the glass modules and the aluminum
frame, the module field should be interrupted after approx. 12 m. It is
advisable to already position the end holders during rail mounting.
To check: The notch at the end of the thread of the hammerhead
screw must be vertical. The jib of the mounting rail may be a
maximum of 40 cm long.
Step 5
The telescope element can be used for the optimal adjustment of the
mounting rail length to the module field. (1) For this purpose, slide the
telescope element into the mounting rail already mounted. (2) Fasten the last
roof hook on the freely movable profile section of the telescope. Then adjust
the telescope length (max. 600 mm) and (3) and fasten the locking clamp at
the end of the mounting rail (tightening torque: 15 Nm).
34
Step 6
Provide the modules of the bottom row with a slip protection device prior to
module mounting. For this purpose, fasten M6x20 hexagon bolts, stainless
steel A2 (Art. 0096 6 20) with M6 nuts, stainless steel A2 (Art. 0322 6) in
the bottom fastening holes on the rear of the module. When mounting large
modules, M8x20 hexagon bolts must be used. Then lay the first module on
the mounting rail until the hexagon bolts strike the bottom mounting rail.
34
Step 7
Slide the end clamp onto the mounting rail up to the module until flush.
Adjust the end clamp to the module frame height by turning the Allen screw
to the left and then fix in place (tightening torque: 9-10 Nm).
Step 8
Clip the center clamp onto the mounting rail and slide up to the module until
flush. In the process, the center clamp must completely engage on both sides
of the mounting rail.
Note:
The notes on mounting of the module manufacturer must be
observed when mounting the modules.
Step 9
Slide the next module onto the center clamps until flush and adjust
them to the module frame height. Then fix the center clamp in place
with the Allen screw (tightening torque: 13-15 Nm).
Step 10
On the last module of a row, slide an end clamp onto the mounting
rail up to the module until flush. Adjust the end clamp to the module
frame height by turning the Allen screw to the left and then fix in
place (tightening torque: 9-10 Nm).
35
2. Roofing with Corrugated or Trapezoidal Profiles
and Sandwich Elements
2.1 F astening with stud screws
(Art. 0865 8…/0865 9…) or
WSF solar fasteners (Art. 0201…)
Important notes on installation for WSF solar fastener:
Screws must always be mounted in the vertical direction relative to the roof
slope. The corresponding load values and mounting instructions from the
construction permit must be taken into account.
• Type A for wood substructure
Predrill the wooden substructure and roofing with 6 mm dia. each. The screwin depth in wood is at least 34 mm.
• Type BZ for steel substructures
Thickness of steel substructure
Predrilling dia.
1.5 -5.0 mm
6.8 mm
6.0 mm
7.0 mm
8.0 mm
7.2 mm
> 10.0 mm
7.4 mm
2.2 Fastening with mounting
angle bracket
(Art. 0865 998 8)
Define the position of the screws specified above with the calculation
software in accordance with project-related planning. The screws must
always only be mounted on the wave peak or on the upper chord of the
roofing. At this point, predrill the roofing and the substructure in accordance
with the values listed below and screw the corresponding screw into the purlin.
Firmly press the EPDM seal or sealing washer onto the roof skin using the nut.
Then fasten the adapter angle bracket on the stud screw or the WSF solar
fastener between the two nuts. For screws with an M10 thread, the tightening
torque is 30 -40 Nm, and for an M12 thread 50 - 60 Nm.
The adapter angle bracket must not be directed toward the eaves. Further
mounting of the fastening system is then carried out according to the steps
3-10 from Point 1 "Roofing with Pantiles".
Important processing information for stud screws:
Stud screws Predrilling roof skin
Predrilling wood
M10
13 mm dia.
7 mm dia.
M12
14 mm dia.
8.5 mm dia.
The minimum screw-in depth of the stud screws in the roof substructure is 6xd
(60 mm for M10 stud screws and 72 mm for M12 stud screws). The stud screws
must always be mounted in the vertical direction relative to the roof slope.
36
Should fastening in the roof substructure not be possible, fastening can be carried
out using the mounting angle bracket. To do this, mark the position of the mounting
angle bracket on the sheet metal in accordance with the project-based planning
with the calculation software and predrill the plate at the location of the fastening
holes. The mounting angle bracket must always be fastened on the upper chord
of the plate. Then fasten the mounting angle bracket directly on the plate. For
mounting, we recommended two ZEBRA® blind rivets each, stainless steel A2/
A2 4.8 x... (Art. 0913 48 …). Important: Observe the predrilling diameter of
4.9-5.0 mm and the clamping range. The further mounting of the fastening
system is then carried out in accordance with the steps 3-10 from Point 1 "Roofing
with Pantiles".
Important notes on installation:
Sufficient fastening of the plate to the roof substructure and the maximum
load-bearing capacity of the plate must always be checked before mounting.
Especially with sandwich elements, direct fastening is generally not carried out
on the cover plate due to a low load-bearing capacity. The maximum fastening
spacing between the individual mounting angle brackets is approx. 40 mm
(depending on the type of plate, connecting media, mounting rails, etc.). The
minimum thickness of the steel plate is generally 0.6 mm.
3. Roofing with
Single-Lap or Slate Tiles
With these types of roofing, mounting can either be carried out with the
single-lap roof hook (Art. 0865 995 81) or the slate roof hook (Art. 0865
996 81) or with the aluminum roof hook (Art. 0865 994 81). As with both
versions the tiles must be generously cut out, we recommend consulting a
roofer during mounting in each case to ensure freedom from leaks of the
roofing.
3.1 Mounting with single-lap roof hooks or slate roof hooks
Define the position of the roof hooks with the calculation software in
accordance with project-related planning. Remove the roof tile at the marked
positions and fasten the roof hook on the rafter. For the single-lap roof hook,
two each wood screws, DIN 571 10x100 mm, stainless steel A2
(Art. 0193 10 100) are required, and for the slate roof hook, three each of
the wood screws, ASSY ® 3.0 countersunk head, 6x100 mm, stainless steel
A2 (Art. 0180 160 100).
Cut out the tile over the roof hook at the location of the hook passage using
an abrasive cut-off machine. To prevent water from penetrating, a titanium
zinc sheet must be laid under the cut-out. The sheet must extend at least 10
cm under the tile roofing around the cut-out in each case. Instead of cutting
out the tile, it is also possible to mount the single-lap sheet-metal tiles (Art.
0865 800 100) in its place. This then eliminates the cutting out of the tile
and sealing off with a titanium zinc sheet. When all roof hooks have been
fastened, the rest of the fastening system is mounted according to the steps
3-10 from Point 1 "Roofing with Pantiles". Before mounting the mounting
rails, the prefabricated adapter angle brackets must be fixed in place with a
tightening torque of 15-20 Nm.
3.2 Mounting with aluminum roof hooks
Step 1
With single-lap roofing, fastening can be carried out for the following
tile types using the aluminum roof hook (Art. 0865 994 81):
Berlin single-lap tile
North German single-lap tile
South German single-lap tile
LA spacing depending on roof slope
15.5 x 38 cm
15.5 x 36 cm
18.0 x 38 cm
14.5-16.5 cm
37
3. Roofing with
Single-Lap or Slate Tiles
Step 2
Specify the position of the roof hooks (Art. 0865 994 81) according to
project-based planning with the calculation software. Remove the roof tile
at the marked positions and position the roof hook on the rafter. Fasten the
roof hook (Art. 0865 994 81) with two each wood screws, ASSY ® plus Pan
Head, stainless steel A2 8x100 mm or 8x120 mm (Art. 0166 208 …) on
the rafter. The two screws must not only be screwed into one row of holes of
the base plate.
Note:
The mounted roof hooks must not be used as a step ladder, as this
can damage the roof tile located below it!
Step 4
To prevent the penetration of water, a titanium zinc sheet to be provided by
the customer is laid over the cut-out. The sheet must extend at least 10 cm
under the tile roofing around the cut-out in each case.
When all roof hooks have been fastened, the rest of the fastening system is
mounted according to the steps 3-10 from Point 1 "Roofing with Pantiles".
38
Step 3
Select the height and lateral adjustment of the roof hook bow so that it does
not press against the tile. Even if no adjustment is necessary, the hexagon
bolt must be tightened with a tightening torque of 20-25 Nm. Cut out the
single-lap tile over the roof hook at the position of the hook passage using
an abrasive cut-off machine.
4. Creation of a Crossbar Group
Step 1
After the lower rail layer has been mounted in accordance with the
installation instructions, clip the cross rail joiners onto the lower mounting rail
at the planned intersection points. Hook in the lateral running mounting rail
on the side mount on the cross rail joiner and align. Then fix the cross rail
joiner in place (tightening torque: 13-15 Nm).
Step 2
With vertically running mounting rails, a locking clamp must be pushed
onto these flush and fixed in place below the bottom end clamp (tightening
torque: 15 Nm). This prevents the end clamp from slipping off.
The further mounting of the fastening system is carried out in accordance
with the steps 7-10 from Point 1 "Roofing with Pantiles".
Note:
If the 47x37 mounting rail is used as the upper rail layer, one cross
rail joiner is required per intersection point. With the 60x37 and
66x37 mounting rail as the upper rail layer, two cross rail joiners
must be used per intersection point. With the 120x90 mounting
rail as the upper rail layer, four cross rail joiners are used per
intersection point.
39
5. Mounting Sheet-Metal Rail
Step 1
Define the position of the sheet-metal rail with the calculation software
in accordance with project-related planning. To protect the roof from the
penetration of water, cellular rubber tape (Art. 0875 850 330) must be
applied on the upper chord of the plate or under the sheet-metal rail prior to
rail mounting. Then fasten the sheet-metal rail with four ZEBRA® blind rivets
each, stainless steel A2/A2 4.8 x ... (Art. 0913 48 …).
Note:
The sufficient mounting of the sheet to the substructure and
maximum carrying capacity of the sheet must be checked in
advance. Especially with sandwich elements, direct fastening is
generally not carried out on the cover plate due to a low loadbearing capacity. The minimum thickness of the steel trapezoidal
sheet is generally 0.6 mm.
Step 2
When all sheet-metal rails have been fastened, the first module can now be
mounted directly on the rail. To do this, slide the end clamp onto the sheetmetal rail up to the module until flush. Adjust the end clamp to the module
frame height by turning the Allen screw to the left and then fix it in place
(tightening torque: 9-10 Nm).
Next, click the center clamp onto the sheet-metal rail and slide it up to the
module until flush. In the process, the center clamp must completely engage
on both sides of the sheet-metal rail. Slide on the next module up to the
center clamp until flush, adapt to the module frame height and then fix it in
place with the Allen screw (tightening torque: 13-15 Nm).
Mount all additional modules in this way and then mount another end clamp
at the end of the module row.
Additional two-layer mounting
Mount the sheet-metal rails as described in Step 1. When all the sheet-metal
rails have been mounted on the roof, fasten the mounting rails perpendicular
to them. To do this, click in two cross rail joiners per intersection point on
the sheet-metal rail. Then hook the cross rail joiners into the two side mounts
of the 60x37 mounting rail and tighten the screw of the cross rail joiner
The modules can now be mounted as described in Step 2.
40
6. Mounting Elevation Triangles
As individual special features must be taken into account for each roof,
an expert clarification must be carried out beforehand. The fastening of
an elevated photovoltaic system must be selected and adjusted projectbased in accordance with the location and the roof structure. The residual
load-bearing capacity of the building must be evaluated for each system
beforehand by a structural engineer.
With flat roof elevation, a distinction can mainly be made between the
following roof connections:
• Elevation on tile roofs
With tile roofs, fastening is carried out with roof hooks and mounting
rails. Then the elevation triangles can be fastened to the mounting rails.
The roof hooks and mounting rails are mounted in accordance with
Point 1 "Roofing with Pantiles". The elevation triangles are fastened in
accordance with Point 6.2.
• E levation with corrugated or trapezoidal profiles and sandwich elements
With these roofing types, fastening is carried out with stud screws or WSF
solar fasteners. Should the fastening points on the roof substructure be
optimally positioned when taking the statically calculated spacing into
account, then the triangles can be mounted directly on the stud screws
(without or with adapter angle brackets). This then eliminates the need for
an additional rail substructure. See Point 6.2.
• Elevation without roof penetration
Should it not be possible to penetrate the roof, then the elevation
triangles can be fastened with attached weights. The residual loadbearing capacity of the building must be checked by a structural engineer
beforehand for this purpose. Fastening must then be determined based
on the project. Please contact Würth in this case.
These installation instructions can only describe the most frequent fastening
options. Please contact Würth directly in special cases.
6.1 Mounting for groups of rows with longitudinal base rails
Step 1
Define the position of the stud screws or WSF solar fasteners in accordance
with project-based planning. The screws are then mounted in the roof
substructure in accordance with the notes on mounting under Point 2.1
"Fastening with stud screws or WSF solar fasteners".
Step 2
Then the adapter angle brackets are fastened between the prefabricated
nuts on the stud screws. For screws with an M10 thread, the tightening
torque is 30-40 Nm, and 50-60 Nm for an M12 thread.
Step 3
Fasten the mounting rail on the adapter angel brackets using the premounted
fastening materials. For this purpose, screw the hammerhead screw into the
side rail channel and fasten it with the detent-edged disk and nut (tightening
torque: 13-15 Nm).
Note:
To check:
The notch at the end of the thread of the hammerhead screw must
be vertical. The jib of the mounting rail may be a maximum
of 40 cm long.
41
6.1Mounting for groups of rows with longitudinal base rails
Step 4
together until flush. No additional screwing is necessary.
Step 5
When all mounting rails have been fastened, the elevation triangles are
mounted on them. The elevation triangles are fastened directly on the
mounting rails with two M8x45 hammerhead screws, stainless steel A2 (Art.
0865 68 45) each. The fastening holes, each on the end of the horizontal
triangular profile, must be produced for this purpose with a 9 mm dia. by the
customer. Then screw the two hammerhead screws into the upper channel of
the mounting rail and fasten the mounted elevation triangle with M8 selflocking nuts, stainless steel A2 (Art. 0387 000 08) (tightening torque: 13-15
Nm).
Note:
To check:
The notch at the end of the thread of the hammerhead screw may
not be inclined.
Step 6
The elevation angle of the triangles can now be adjusted in 5° steps. For
this purpose, remove the pan head screw and nut from the vertical triangular
profile and adjust the desired angle. Then lock the selected elevation angle
in the existing fastening holes again using the pan head screw and nut with
a tightening torque of 13-15 Nm.
42
42
6.1Mounting for groups of rows with longitudinal base rails (Continued)
Step 7
When all elevation triangles have been mounted, four cross rail joiners are
clicked on loosely per triangle.
Note:
The installation instructions of the module manufacturer must be
observed for the spacing of the mounting rails to each other. To
compensate the different length expansions between the glass
modules and the aluminum frame, the module field should be
interrupted after approx. 12 m. It is advisable to already position
the end holders during rail mounting.
Step 9
When all mounting rails have been mounted on the elevation triangles, the
cross struts are attached. These must be mounted on the end of each closed
row and at least every 12 m. The cross struts are fastened on the vertical
triangular profiles at each end with an M8x25 hammerhead screw, stainless
steel A2 (Art. 0865 68 25) and an M8 self-locking nut, stainless steel A2
(Art. 0387 000 08) on the rear of the triangle. The square material must be
cut to the respective length for this purpose and predrilled with a 9 mm dia.
at the end in each case.
Step 8
Position the mounting rail on the elevation triangles and hook the cross rail
joiners into the side rail mounts. Then align the mounting rails straight relative
to each other using a marking line. To connect several mounting rails to
each other in series, use the rail joiners in accordance with Step 4. After the
mounting rails have been correctly aligned, tighten the screws of the cross
rail joiners (tightening torque: 13-15 Nm).
Step 10
Provide the modules with a slip protection device prior to module mounting.
For this purpose, fasten M6x20 hexagon bolts, stainless steel A2 (Art. 0096
6 20) with M6 nuts, stainless steel A2 (Art. 0322 6) in the bottom fastening
holes on the rear of the module. When mounting large modules, M8x20
hexagon bolts must be used. Then lay the first module on the mounting rail
until the hexagon bolts strike the bottom mounting rail.
43
6.1Mounting for groups of rows with longitudinal base rails (Continued)
Step 11
Step 12
Step 13
Step 14
Slide the end clamp onto the mounting rail up to the module until flush.
Adjust the end clamp to the module frame height by turning the Allen screw
to the left and then fix in place (tightening torque: 9-10 Nm).
Slide the next module onto the center clamp until flush and adjust it to the
module frame height. Then fix the center clamp in place with the Allen screw
44
Click the center clamp onto the mounting rail and slide up to the module until
flush. In the process, the center clamp must completely engage on both sides
of the mounting rail.
On the last module of a row, slide another end clamp onto the mounting rail
up to the module until flush. Adjust the end clamp to the module frame height
by turning the Allen screw to the left and then fix in place (tightening torque:
9-10 Nm).
6.2Mounting for single rows with lateral base rails
Step 1
Define the position of the stud screws or WSF solar fasteners in accordance
with project-based planning. The screws are then mounted in the roof
substructure in accordance with the notes on mounting under Point 2.1
"Fastening with stud screws or WSF solar fasteners".
Step 2.1
Next the adapter angle brackets are fastened between the prefabricated
nuts on the stud screws or WSF solar fasteners. For screws with an M10
thread, the tightening torque is 30-40 Nm, and 50-60 Nm for an M12
thread. The adapter angle bracket must not be directed toward the eaves.
Alternative type of fastening:
Should the fastening points on the roof substructure be optimally positioned
when taking the statically calculated spacing into account, then the triangles
can be mounted directly on the adapter angle brackets. For this purpose,
screw the prefabricated hammerhead screw of the adapter angle bracket
into the side rail channel of the triangle and fix it in place with the nut
Note:
To check:
not be inclined.
Step 2.2 - alternative
Instead of fastening the elevation triangles on the adapter angle brackets,
they can also be fastened directly on the stud screws or WSF solar fasteners.
The fastening holes, each on the end of the lower triangular profile, must be
produced for this purpose by the customer. For screws with an M10 thread,
the drilling diameter is 11 mm, and 13 mm for M12 threads. Then mount
the elevation triangles on the stud screws or WSF solar fasteners through the
holes and fasten the triangle with the prefabricated nuts. For screws with an
M10 thread, the tightening torque is 30-40 Nm and 50-60 Nm for M12
threads. Should direct triangle mounting (with or without adapter angle
brackets) be possible, then mounting can continue with the steps 6-14 under
Point 6.1. If not, follow these instructions.
45
6.2Mounting for single rows with lateral base rails (Continued)
Step 3
Fasten the mounting rail on the adapter angel brackets using the premounted
fastening materials. For this purpose, screw the hammerhead screw into the
side rail channel and fasten it with the detent-edged disk and nut (tightening
torque: 13-15 Nm).
Step 4
together until flush. No additional screwing is necessary.
Note:
To check:
The notch at the end of the thread of the hammerhead screw
must be vertical. The jib of the mounting rail may be a maximum
of 40 cm long.
Step 5
When all mounting rails have been fastened, the elevation triangles are
mounted on them. For this purpose, loosely click two cross rail joiners onto
the mounting rail per intersection point of the elevation triangle/mounting
rail. Then hook the cross rail joiners into the side rail channel of triangle in
each case and tighten the screw (tightening torque: 13-15 Nm).
Further mounting is then carried out in accordance with the steps 6 -14 under
Point 6.1 or Point 6.3 for frameless modules.
46
6.3 Mounting for frameless modules
Step 1
The elevation triangles are fastened in accordance with steps 1 - 6 under
Point 6.1 or Point 6.2. In the next step three cross rail joiners each are
loosely clicked onto all elevation triangles. Then position the mounting rails
on the elevation triangles and hook the cross rail joiners into the side rail
mount. Now align the mounting rails straight relative to each other using a
marking line. Several mounting rails are once again interconnected in series
with the rail joiner. After the mounting rails have been correctly positioned,
tighten the screws of the cross rail joiners (tightening torque: 13-15 Nm).
Step 2
Mount the laminate end clamp (Art. 0865 799 950) in the rail channel
of the bottom mounting rail with the hammerhead screw. Then slide the
laminate module into the end clamp and tighten the hammerhead screw
(tightening torque: 13-15 Nm). Following this, slide the laminate center
clamp (Art. 0865 799 940) onto the laminate module and fasten the center
clamp in the side channel with the hammerhead screw (tightening torque:
13-15 Nm). Mount all additional modules in this way. Fasten two end
clamps at each end of the upper module again.
Note:
The notes on mounting of the module manufacturer must be
observed when mounting the modules.
Step 3
To check:
not be inclined.
47
Stud screws
With external hexagon
For fastening with corrugated or
trapezoidal sheet roofing.
Thread
dia. d
M10
Stainless steel A2-70
M12
Size in l in
mm
mm
Metric thread
length in mm
Thread length in
wood in mm
Art. No.
Qty.
7
180
100
60
0865 710 180
50
7
200
110
70
0865 710 200
50
7
250
130
80
0865 710 250
50
7
300
140
100
0865 710 300
50
9
250
130
100
0865 712 251
50
9
300
140
100
0865 712 301
50
9
350
180
130
0865 712 351
50
Size in
mm
7
7
7
9
9
9
l in
mm
180
200
250
250
300
350
Metric thread
length in mm
100
110
130
130
140
180
Thread length in
wood in mm
60
70
80
100
100
130
Art. No.
Qty.
0865 810 180
865.810200
865.810250
0865 812 251
0865 812 301
0865 812 351
50
50
25
25
20
20
Size in l in
mm
mm
Metric thread Thread length in
length in mm wood in mm
Art. No.
Qty.
7
180
100
60
0865 910 180
50
7
200
110
70
0865 910 200
50
7
250
130
80
0865 910 250
25
9
250
130
100
0865 912 251
25
9
300
140
100
0865 912 301
20
Prefabricated, Type 1
Prefabricated with:
1 x EPDM seal
3 x hexagon nut, DIN 934,
stainless steel A2
3 x washer, DIN 125, stainless steel A2
Thread
dia. d
M10
M12
Prefabricated, Type 2
Prefabricated with:
1 x EPDM seal
3 x self-locking nut similar to
DIN 6923, stainless steel A2
Thread
dia. d
M10
M12
Tip:
We recommend the following procedure for mounting the stud screws:
Stud screws Predrilling roof skin Predrilling wood
M10 13 mm dia. 7 mm dia.
M12 14 mm dia. 8.5 mm dia.
In order to achieve additional protection against moisture, the stud screws
must always be mounted on the protrusions of the corrugated profile sheets.
The mounting of the stud screws should always take place in perpendicular
alignment to the roof slope.
48
WSF solar fastener Type A
Stainless steel A2, rustproof
with special coating
For wood substructures
Facade construction screws already mounted can be replaced with
WSF solar fasteners. The predrilling diameter must always be observed here.
Version 1
Especially for corrugated profile roofing
With 5 mm Allen head
Prefabricated with:
With general
1 x hexagon nut, DIN934
construction permit
1 x lock nut, DIN 985
Z-14.4-598
1 x EPDM mushroom seal
2 x washers, DIN125
Dia.
of set
screw
M10
dia. L in
d in mm
mm
100
130
8.4 150
180
200
Lg
in
mm
155
185
205
235
255
Clamping
range in
mm
20–55
45–85
70–105
100–135
120–155
Art. No.
Qty.
0201 084 100
0201 084 130
0201 084 150
0201 084 180
0201 084 200
50
50
50
25
25
* T he clamping range defines the distance between the top edge of
the substructure into which the WSF solar fasteners are screwed and
the top edge of the profile panel.
Version 2
Especially for trapezoidal profile and
sandwich element roofing
Prefabricated with:
1 x sealing washer, 19 mm dia.
2 x washers, DIN125
With general
construction permit
Z-14.4-598
Dia.
of set
screw
M10
dia. L in
d in mm
mm
100
130
8.4 150
180
200
Lg
in
mm
155
185
205
235
255
Clamping
range in
mm
20–60
55–90
75–100
105–130
125–150
Art. No.
Qty.
0201 184 100
0201 184 130
0201 184 150
0201 184 180
0201 184 200
50
50
50
25
25
* T he clamping range defines the distance between the top edge of
the substructure into which the WSF solar fasteners are screwed and
the top edge of the profile panel.
Notes on installation
Predrill the wooden substructure and roofing with 6.0 mm dia.
The screw-in depth in wood is at least 34 mm.
Depending on the static loads, WSF solar fasteners, Version 2,
should be used in combination with domed caps.
Accessory products
The domed cap, Art. 0498 105 …, is placed onto the profile panel
and screwed into place using the WSF solar fastener.
Allen bit, 5 mm
1/4” L = 25 mm
Art. 614.17695
49
WSF solar fastener Type BZ
Stainless steel A2, rustproof with
special coating
For steel substructures
Facade construction screws already mounted can be replaced with
WSF solar fasteners. The predrilling diameter must always be observed
here.
Version 1
Especially for corrugated profile roofing
Prefabricated with:
With general
construction permit
1 x EPDM mushroom seal
Z-14.4-598
2 x washers, DIN125
dia. L in
Dia.
of set d in mm
screw mm
80
125
M10
8.0 150
160
200
Lg
in
mm
135
180
205
215
255
Clamping
range* in
mm
15–55
55–100
80–125
90–135
130–175
Art. No.
Qty.
0201 880 80
0201 880 125
0201 880 150
0201 880 160
0201 880 200
50
50
50
50
25
* The clamping range defines the distance between the top edge of the
substructure into which the WSF solar fasteners are screwed and the
top edge of the profile panel.
Version 2
Especially for trapezoidal profile and
sandwich element roofing
Prefabricated with:
With general
construction permit
Z-14.4-598
1 x sealing washer, 19 mm dia.
2 x washers, DIN125
dia. L in Lg in
Dia.
of set d in mm mm
screw mm
80
135
M10
Notes on installation
Thickness of the steel substructure
1.5 –5.0 mm 6.0 mm 8.0 mm >10.0 mm The domed cap, Art. 0498 105 …, is placed onto the profile panel
and screwed into place using the WSF solar fastener.
125
150
160
200
180
205
215
255
60–105
85–130
95–140
135–180
0201 980 125
0201 980 150
0201 980 160
0201 980 200
Qty.
50
50
50
50
25
* The clamping range defines the distance between the top edge of the
substructure into which the WSF solar fasteners are screwed and the
top edge of the profile panel.
Predrilling dia.
6.8 mm
7.0 mm
7.2 mm
7.4 mm
Depending on the static loads, WSF solar fasteners, Version 2,
should be used in combination with domed caps.
50
8.0
Clamping Art. No.
range* in
mm
20–60
0201 980 80
Accessory products
Allen bit, 5 mm
1/4” L = 25 mm
Art. 614.17695
DIN/ISO and Standard Parts
Shim plate
Aluminum
For underpinning the roof hooks
t in mm
3
5
EPDM seals
Art. No.
0865 990 3
0865 990 5
Qty.
20
20
d
d1
Black, approx. 60°Shore A
h
For M10/M12 stud screws
For thread
dia. d
d in
mm
d1 in
mm
h in
mm
Art. No.
Qty.
M10
M12
9.5
10.5
25
25
13
13
0865 900 000
0865 900 001
100
100
Domed caps
Aluminum with glued-on chloroprene seal
For high-bead mounting of polyester, aluminum, steel
and fiber-cement roofing.
Surface/Color
Art. No.
Qty.
rough-grained design
0498 105 001
400
anthracite gray, RAL 7016
0498 105 002
400
nut brown, RAL 8011
0498 105 006
400
red brown, RAL 8012
0498 105 007
400
gray white, RAL 9002
0498 105 008
400
Additional domed caps on request.
Suitable for:
Manufacturer/Distributor
Bausysteme Krahl + Partner
GmbH
bieberal
BPS
EKOSTAL AG
Fischer Profil GmbH
Haironville
Hösch Siegerlandwerke
PAB GmbH
Profilverkauf Gehrmann
Preussag Stahl AG
Straßburger Stahlkontor
Thyssen Bausysteme GmbH
TRP Profile + Bauelemente
GmbH
Profile Designation
35/207
20/220; 35/207; 50/250; TL 75;
bi 80 TL; TL 95; bi 100 TL
30 KD; 35/207; 50/250; VS 58;
VS 75; VS 93
35/207; 50/250
35/207; 50/250; ISOTHERM D
80; ISOTHERM D 100
75/305; B 34/207; Al 34/207
E 20; E 35; E 40; TL 75; TL 95
35/207
20/220; 32/207; 35/207;
50/250
PS 35; PS 40
B 32/207; 75/305; B 34/207;
AL 34/207
T 35; VS 58; VS 75; VS 93
20/220; 35/207
51
Hexagon wood screws, DIN 571
Product class C
For fastening roof hooks
Dimensions b in
mm
k in e in
mm mm
s in Art. No.
mm
8x80
8x100
8x120
8x140
8x160
8x180
8x200
10x80
10x100
10x120
10x140
10x160
10x180
10x200
5.5
5.5
5.5
5.5
5.5
5.5
5.5
7
7
7
7
7
7
7
13
13
13
13
13
13
13
17
17
17
17
17
17
17
b ≥ 0.6 l
b ≥ 0.6 l
b ≥ 0.6 l
b ≥ 0.6 l
b ≥ 0.6 l
b ≥ 0.6 l
b ≥ 0.6 l
b ≥ 0.6 l
b ≥ 0.6 l
b ≥ 0.6 l
b ≥ 0.6 l
b ≥ 0.6 l
b ≥ 0.6 l
b ≥ 0.6 l
14.2
14.2
14.2
14.2
14.2
14.2
14.2
18.72
18.72
18.72
18.72
18.72
18.72
18.72
0193 8 80
0193 8 100
0193 8 120
0193 8 140
0193 8 160
0193 8 180
0193 8 200
0193 10 80
0193 10 100
0193 10 120
0193 10 140
0193 10 160
0193 10 180
0193 10 200
Qty.
e
100
50
50
50
50
50
50
50
25
50
100
25
25
50
b
k
s
l
Hexagon bolts, DIN 933
52
Thread M8
dia. d
M10
M12
k in mm
5.3
6.4
75
e in mm
14.38
18.9
21.1
s in mm
13
17
19
l in
mm
16
Art.
Qty. Art.
096.8 16
100 096.10 16 100
096.1216
50
20
096.8 20
100 096.10 20 100
096.1220
50
25
096.8 25
100 096.10 25 100
096.1225
50
30
096.8 30
100 096.10 30 100
096.1230
50
35
096.8 35
100 096.10 35 100
096.1235
50
40
096.8 40
100 096.10 40 100
096.1240
50
45
096.8 45
100 096.10 45 100
096.1245
50
50
096.8 50
100 096.10 50 100
096.1250
50
60
096.8 60
100 096.10 60 100
096.1260
50
70
096.8 70
100 096.10 70 100
096.1270
25
80
096.8 80
100 096.10 80 100
096.1280
25
d
Qty. Art. No.
e
Qty.
k
l
s
Allen screws with cheese head,
DIN 912
Hammerhead screws
Dimensions b in
mm
s in
mm
k in
mm
dk in Art. No.
mm
M8x16
28
6
8
13
0094 8 16
100
M8x20
28
6
8
13
0094 8 20
100
M8x25
28
6
8
13
0094 8 25
100
M8x30
28
6
8
13
0094 8 30
100
M8x35
28
6
8
13
0094 8 35
100
M8x40
28
6
8
13
0094 8 40
100
M8x45
28
6
8
13
0094 8 45
100
M8x50
28
6
8
13
0094 8 50
100
M8x55
28
6
8
13
0094 8 55
100
M8x60
28
6
8
13
0094 8 60
100
Thread l in
dia. d mm
For Type 28/15 mounting rails
M8
d
in m
k
M10
Qty.
k in
mm
m in
mm
n in
mm
Art. No.
Qty.
20
4.3
23.5
10.9
0865 68 20
100
25
4.3
23.5
10.9
865.6825
100
30
4.3
23.5
10.9
0865 68 30
100
35
4.3
23.5
10.9
0865 68 35
100
100
45
4.3
23.5
10.9
0865 68 45
30
5.3
23.5
10.9
0865 610 30 100
n
l
Allen screws with cheese
head and under-head teeth
Similar to DIN 912 (ISO 4762)
Dimensions b in
mm
s in
mm
k in
mm
dk in Art. No.
mm
M8x16
16
6
8
13
0094 98 16 100
M8x20
20
6
8
13
0094 98 20 100
M8x25
25
6
8
13
0094 98 25 100
Stainless steel A2-70
M8x30
30
6
8
13
0094 98 30 100
M8x35
35
6
8
13
0094 98 35 100
Under-head teeth
• Additional safety element not required.
M8x40
28
6
8
13
0094 98 40 100
M8x45
28
6
8
13
0094 98 45 100
M8x50
28
6
8
13
0094 98 50 100
M8x60
28
6
8
13
0094 98 60 100
b
dk
Qty.
d
k
l
s
53
pias® Tallow-Drop Head
d in mm l in mm
k in mm dk in mm Lp in mm Drive
4.8
3.85
16
9.5
4.5
Drilling range in mm Art. No.
0206 148 16
AW® 25 1.75-4.0
Qty.
100/1000
Blind Rivet, Round Pan Head
Sleeve: Stainless steel A2
Pin: Stainless steel A2
d x l in mm Drill hole Ø in mm Clamping range in mm dk in mm k in mm dm in mm Art. No.
4.8x9.0
4.9 – 5.1
1.5 – 3.5
9.2
1.3
Qty.
0913 48 35 100/500
3.0
4.8x11.5
4.9 – 5.1
3.5 – 6.0
9.2
1.3
3.0
0913 48 60 100/500
4.8x14.5
4.9 – 5.1
6.0 – 8.5
9.2
1.3
3.0
0913 48 85 100/500
Self-locking nuts with flange
Similar to DIN 6923
e
d
d1
s
in m
For thread dia. d e in mm m in mm s in mm d1 in mm Art. No.
M8
14.38
8.0
13.0
17.9
387. 00008
Qty.
250
M10
16.64
10.0
15.0
21.8
0387 000 010 100
M12
20.03
12.0
18.0
26.0
0387 000 012 100
Hexagon nuts, DIN 934
e
d
in m
54
s
For thread dia. d l in mm m in mm
s in mm Art. No.
M8
13.0
14.38
6.5
323.8
Qty.
50
M10
18.9
8.0
17.0
323.10
25
M12
21.1
10.0
19.0
323.12
25
m1
Hexagon nuts, DIN 980
Shape V
e
m
Self-locking version, full-metal stainless steel A2, rustproof
For thread dia. d s in mm
e in mm
m1 in mm h in mm Art. No.
M8
13
14.38
4.4
8,0
0380 8
Qty.
50
M10
17
18.9
5.5
10.0
0380 10
50
M12
19
21.1
6.6
12.0
0380 12
50
Break-away nut
Stainless steel A2
For optimum anti-theft protection
Thread dia. d mm a in mm
b in mm s in mm
Break-away torque in Nm Art. No.
M6
6
10–18
10
10
Qty.
0344 100 06
500
200
M8
13
6
13
15–25
0344 100 08
M10
19
8
19
30–40
0344 100 010 100
M12
22
9
22
35–45
0344 100 012 100
Note:
The break-away nut can be mounted with standard tools.
After the hexagon is broken off, a conical nut remains
which can no longer be removed with standard tools.
Square nuts, DIN 557
a
d
e
m
For thread dia. d e in mm m in mm a in mm Art. No.
M8
18.4
6.5
13.0
0344 400 8
Qty.
200
M10
24.0
8.0
17.0
0344 400 10
100
M12
26.9
10.0
19.0
0344 400 12
100
55
Square nuts, DIN 562
Low shape
a
d
e
m
For thread dia. d e in mm m in mm a in mm
Art. No.
Qty.
M8
16.5
4.0
13.0
0340 001 8
M10
20.2
5.0
17.0
0340 001 10 100
Threaded plates
200
d2
d1
For Type 28/15 mounting rails
For thread dia. d d1
M8
d2
24.5 13
Art. No.
Qty.
0865 800 000
100
Detent-edged disks
Powerful, positive locking of screw
connections against loosening and
unscrewing
Shape M:
Shape Z:
For high-strength connections with normal head contact.
For pan head and Allen screws.
• Friction locking, thanks to spring force.
• Positive locking, thanks to specific surface stamping.
56
Shape M A4
1.4401
Shape
Z A4 1.4401
d2 mm
Art. No.
Art. No.
d2 in
mm
18.2
s in
mm
1.4
h in
mm
2.4
12.7
1.7
0404 8
100
0404 08
100
M 10 10.2
22.25
1.6
2.75
16.1
2
0404 10
100
0404 010
100
M 12 12.4
27.25
1.8
3.05
18.3
2.2
0404 12
100
0404 012
100
d
M8
d1 in
mm
8.2
Shape Z
(d1 and s = Shape M)
h mm
Qty.
Qty.
Everything under control
with the right accessories.
Excerpt from the Complete Product Range
57
Material Processing
Material Processing
1
1
2
3
Long Life Cut-Off Disc
2
cassette, 7-piece
Blue for Steel
Dia.
Thickness
Bore
3/32”/2.5mm
7/8”/22mm
Design
4 1/2”/115mm
5”/125mm
7”/180mm
12”/300mm
1/8”/3.5mm
14”/350mm
5/32”/4.0mm
35/32”/20mm
Max.RPM
Pkg.
Art. No.
13,300
670.101152
12,200
5
670.101252
8,500
670.101802
5,100
670.103023
5,400
3
670.103524
Pkg.
Art. No.
Art. 0641 000 001
Yellow for Non-ferrous Metals / Aluminum
58
Dia.
Thickness
4 1/2”/115mm
3/32”/2.5mm
5”/125mm
3/32”/2.5mm
Roof and floor tile drilling
Bore
Design
Max.RPM
13,300
7/8”/22mm
12,200
5
3
Metric High Speed Steel Drill Bit Index
670.121152
DIN 338
670.121252
Art. 634.6
Material Processing
Material Processing
4
4
5
7
225
225
225
225
9
10
(6.8 x 225 mm)
(7.0 x 225 mm)
(7.2 x 225 mm)
(7.4 x 225 mm)
Standard HSS Drill Bits
Heavy Duty HSS Black &
DIN 338
Bronze Oxide Drill Bits
118° Split Point
7
Sizes 1/16" to 1/2"
Art. Prefix 624
6
8
Facade Drill Bits
Art. 0627 68
Art. 0627 70
Art. 0627 72
Art. 0627 74
5
6
1/2" Reduced Shank
Sizes 9/16" to 1"
Art. Prefix 624
Round Shank
9
Sizes 1/16" to 11/64"
Art. Prefix 627
8
Tri-Shank
Sizes 3/16" to 3/8"
Art. Prefix 627
3/8" Reduced Tri-Shank
Sizes 23/64" to 1/2"
Art. Prefix 627
10
1/2" Reduced Tri-Shank
Sizes 17/32" to 1"
Art. Prefix 627
59
Hand tools
Hand Tools
1
2
3
4
5
1
Hand-Held Rivet Pliers
4
Art. 915.11
2
Allen Key Wrench Set
Art. 715.3171 (Standard)
Art. 715.3170 (Metric)
Flex Ratchet Ring Wrench Set 6 Pcs
Art. 714.25350
5
Ratcheting Screwdriver
(Bits Not Included)
Art. 613.6100
3
Flex Ratchet Ring Wrench
Art. 714.25311 (11 mm)
Art. 714.25314 (14 mm)
Art. 714.25315 (15 mm)
Art. 714.25316 (16 mm)
Art. 714.25318 (18 mm)
60
Hand Tools
System
Hand
Tools
overview for sloped roof
Wooden purlins with corrugated sheet-metal roofing
3
1
4
2
1
Metric Double Ring Ratchet Wrench Set
3
8x10+12x13, 16x17+18x19
Bit adapter: 10 mm x 1/4", 20 mm long
Art. 714.25730 (3 pieces)
T-Handle Ratchet Screwdriver
Art. 613.63040 (with 10 piece bit strip + PH 2 bits)
4
T-Handle Assortment
Art. 613.630400
2
Angled Gear
Mount: 1/4" hexagon (E6.3).
Dimensions: 165 x 32 x 50 mm (L x W x H)
(6.5" x 1.25" x 2")
Art. 614.9000
61
Hand Tools
Hand Tools
1
2
3
1
Bit Set with Holder
Art. 614.206
3
4
AW
®
Bits
2
4
TORX Drive Bits
A max
in mm
Hex Shank
Drive size
3.86
1/4"
TX 20
L 25 mm
Art. No.
P. Qty.
Wood
screws
(thread dia.)
Self-tapping
screws
(thread dia.)
Drive
size
L= 25 mm
Art. No.
P. Qty.
L=50 mm
Art. No.
P. Qty.
4.43
1/4"
TX 25
614.4000
3
3.0
2.9
AW10
614.5110
2
614.5210
2
4.99
1/4"
TX 27
614.4050
3
3.5-5.0
3.9-4.2
AW20
614.5120
2
614.5220
2
5.52
1/4"
TX 30
614.4100
3
4.8-5.5
AW25
614.5125
2
614.5225
2
6.65
1/4"
TX 40
614.4200
3
6.0-7.0
6.3
AW30
614.5130
2
614.5230
2
7.82
5/16"
TX 45
614.4250
3
8.0-12.0
8.0
AW40
614.5140
2
614.6240
2
11.22
5/16"
TX 55
614.4350
3
Phillips Drive Bits
High-speed
construction screws
(thread dia.)
Drive Size
L 25 mm
Art. No.
P. Qty.
L 50 mm
Art. No.
P. Qty.
2.2 mm
PH 1
614.176274
5
614.6421
5
3.0 mm
2.9 mm
PH1
614.176274
5
614.6421
5
3.5 mm
3.5 mm
3.5 mm
PH 2
614.176461
5
614.6424
5
4.0 mm
3.9 mm
3.9 mm
PH 2
614.176461
5
614.6424
5
4.2 mm
4.2 mm
PH 2
614.176461
5
614.6424
5
5.0 mm
4.8 mm
5.0 mm
PH 2
614.176461
5
614.6424
5
6.0 mm
5.5 mm
PH 3
614.176648
5
614.6423
5
PH 4
614.176750
3
Threaded screws
(thread dia.)
Self-tapping screws
(thread dia.)
2.6 mm
8-10 mm
62
Allen Bit
Art. 614.17695 (Bit hex. Socket size 5, 25mm length)
AW 10 x1, AW 20 x1, AW 25 x1, 0.6 x 4.5 x1, 1.0 x 6.0 x1, 1.2
x 8.0 x1, R2 x2, PH 1 x1, PH 2 x2, PH 3 x1, PZ 1 x1, PZ 2 x2, PZ
3 x1, 1/4" E6.3(74 mm long, stainless steel sleeve) x1
Art. 614.5 …
5
5
L 70 mm
Art. No.
P. Qty.
614.3320
2
614.3325
2
614.3330
2
Chemical-technical products
Chemical-technical products
1
2
3
4
5
6
7
8
1
Klebfix (Super Glue)
2
Art. 893.09 (20g)
Art. 893.090 (50g)
PTFE® Pipe Sealant
6
Art. 893.511050 (50g)
Art. 893.511250 (250g)
Bearing Retainer Sealant Green
7
PTFE Thread Sealing Hemp
8
Art. 893.518050 (50g)
Threadlocking Agent Red
5
Art. 891.271
Flange Sealant
4
Art. 985.030150
DOS Rack
3
Art. 893.603050 (50g)
Art. 893.271050 (50g)
Art. 893.271250 (250g)
Threadlocking Agent Blue
Art. 893.243050 (50g)
Art. 893.243250 (250g)
63
4
2
1
3
5
1
Multi Multifunction Spray
4
Art. 893.05540
Cut + Cool Cutting and Drilling Oil/
Gel Eco
Art. 893.050012 (Cutting Oil - 5 L)
Art. 893.050013 (Cuttting Gel - 250 g)
2
Cut+Cool Cutting and Drilling Oil
Art. 893.050004
3
Cut+Cool Cutting and Drilling
Oil/Paste Perfect
Art. 893.050008 (Aerosol - 400 ml)
Art. 893.050010 (Can - 500 g)
64
5
Cut+Cool Cooling Lubricant
Art. 893.050019 (Canister - 5 L)
Eco Products
A full range of environmentally friendly products including:
Eco Degreaser & Multi Purpose Cleaner
Activ-Clean
Art. 893.117106 (20L)
Art. 893.117103 (4L)
Art. 893.47410 (1L)
891.501211 (Empty Bottle)
Art. 893.472
Eco Graffiti Remover
Art. 893.13550 (500ml)
Eco Lustre metal Polish
Art. 893.15460 (500ml)
Eco Window & Glass Cleaner
HTS High Temperature Lubricant
Art. 893.128 (500ml)
Waterproofing Compound
Art. 893.350810 (750ml)
Eco Liquid Hand Soap
Art. 899.891141 (4L)
Art. 899.891140 (1L)
Art. 893.012612 (20L)
Art. 893.012611 (4L)
Art. 893.012610 (1L)
Art. 891.501212 (Empty Bottle)
Eco Universal Scale Remover
Art. 893.122504 (4L)
Art. 893.12250 (500ml)
Art. 893.122520 (20L)
65
Safety
Safety
A full range of Safety Products including:
1
4
2
5
3
1
Gloves
2
Assembling Glove
Art. 899.400133 (L, 9)
"Black Cat" Gloves
Art. 899.40808 (M, 8)
Art. 899.40809 (L, 9)
"DY Flex" Gloves
Art. 899.400351 (M, 8)
Art. 899.400352 (L, 9)
Art. 899.400353 (XL, 10)
Nitrile Gloves "Superman"
Art. 899.420129 (L, 9)
Art. 899.420130 (XL, 10)
"Maxcut" Gloves
Art. 899.45108 (M, 8)
Art. 899.45109 (L, 9)
66
7
6
Half Mask
5
Art. 899.155
3
Disposable Dust Mask
Art. 899.1
Würth Hard Hats
Art. 899.650 (White)
Art. 899.660 (Yellow)
6
Würth Ear Plugs
Art. 899.300900
4
Safety Glasses / Goggles
Art. 899.103130 (Flexyle, black, clear lenses)
Art. 899.103131 (Flexyle, black, grey lenses)
Art. 899.103128 (Stylus, black, clear lenses)
Art. 899.103129 (Stylus, black, grey lenses)
Art. 899.103126 (Profilo, black, clear lenses)
Art. 899.103127 (Profilo, black, grey lenses)
Art. 899.103132 (Trendus, black, clear lenses)
Art. 899.103133 (Trendus, black, grey lenses)
Art. 899.1000 (Goggles)
7
Earmuffs
Art. 899.300.280
Other Accessories
Other Accessories
1
1
2
5
6” 6” 8” 8” 6
6
Art. 553.5503 Art. 553.55030P Art. 553.55040 Art. 553.5504 Art. 553.55040P Art. 553.5504P Art. 553.59001P Art. 553.55050 Art. 553.5505 Art. 553.59001 Art. 553.5900 Art. 553.5901
Art. 553.59010
Black
White
Black
White
Cable Ties (Metal Tongue)
Art. 553.55010M Art. 553.55030M Art. 553.55040M Art. 553.55050M Art. 553.59001M Art. 553.5501M Art. 553.5503M Art. 553.5504M Art. 553.5505M Art. 553.5900M 3
4
Mountain Head Ties
Art. 553.56001 Art. 553.5600 Art. 553.56010 Art. 553.5601 2
3
5.5” 7.5” 11” 14” 14” 5.5” 7.5” 11” 14” 14” Black
Black
Black
Black
Black
White
White
White
White
White
4
Art. 553.5500 Art. 553.55001 Art. 553.5500P Art. 553.55010P Art. 553.55010R Art. 553.5501 Art. 553.55030 4” 4” 4” 5 1/2” 5 1/2” 5 1/2” 8” White
Black
White
Black
Black
White
Black
Push Mount Cable Ties
Art. 553.5700 Art. 553.57001 Cable Ties (Plastic Tongue)
5
8” White
7.5” Black
11 1/2” Black
11 1/2” White
11” Black
11” White
14” Black
14 1/2” Black
14 1/2” White
15 1/2” Black
15 1/2” White
36" White
36" Black
7.5” White
7.5” Black
Electrical Insulating Tapes
in various colours and types
Self-Vulcanizing Shrink Tape
Art. 985.0771 - 3/4” x 33 ft.
Art. 985.0772 - 1 1/2” x 33 ft.
Brushable Electrical Tape
Art. 893.198010 -112 g.
Electrical Insulating Tapes
Art. 985.101 Black
Art. 985.102 White
Art. 985.103 Red
Art. 985.104 Brown
Art. 985.105 Blue
Art. 985.107 Yellow
Art. 985.109 Green/Yellow
Art. 985.1091 Grey
Plastic Panel Cable Ties
Art. 553.51000 15” Black
67
68
68
74
Our Services to You
Our Services To You
Supplemental Invoicing and
Inventory Management Systems.
Track Technicians Usage of Products
Boost Productivity
Produce a Supplemental Invoice
Increase Your Profits
Generate Accurate Repair Orders
Professionally and Efficiently
Always have the Parts You Need
When You Need Them
Manage Your Inventory
Know the Cost of Your Inventory
Your Key to Higher Profits!
A proper ORSY System reflects a
professional company and personal image
from efficiency and organization.
Würth Canada’s ORSY System, simply stated, is a complete storage
and inventory control system, designed and installed by Würth’s Trained
Professionals for our customers.
As every individual customers needs are different and constantly
changing, Würth’s comprehensive range of storage systems, allows us
to custom design the storage bins and inventory retrieval systems best
suited for each customer.
This allows our customers to have direct access to stock, offer better
inventory control, as well as safe, well organized stock maintenance.
Würth’s ORSY System shows our commitment to total customer
satisfaction. With ORSY there is less time required for ordering regularly
stocked items, allowing more time to be attentive to our customers
special requirements.
Significant savings can be realized by carefully
monitoring high volume items as well as eliminating
obsolete items.
69
Würth The Assembly Professionals
The Headquarters
About 3 million customers worldwide
Würth The Assembly
Professionals
The Würth Group is active in 86 countries
with more than 400 legally independant
sales companies and has about 60,000
employees.
Wüth The Assembly Professionals delivers screws, screw
accessories, connection and assembly technique, chemical technical
products, hand tools, electrical and compressed air tools, electrical and
sanitary products, work protection, automotive small parts, furniture
and construction fittings, dowel technology, direct assembly and fire
protection systems, storange and extraction systems.
Close to the market
The daily contact and exchange of ideas with the pros of the skilled
trades aims to be more than "only the supplier". Rather, Würth would
like to contribute as your partner to your success. Quality and innovation
power as well as service and customer proximity are keywords which
affect the action of Würth.
70
Würth is Quality
Würth Canada
Was founded in Montreal, Quebec in 1971. Its head office has been
located in Mississauga, Ontario since 1986. Since the late 80’s and the
early 90’s, Würth Canada Limited has established itself in the Automotive /
Trucking marketplace and has sales representatives servicing customers from
Victoria, British Columbia to St. John’s, Newfoundland.
The core product range consists of DIN fasteners to electrical connectors to
the complete Würth line of chemicals, which has a well-received reputation
for high quality worldwide. With the new metal and maintenance market to
serve, products such as abrasives and safety articles have taken priority in
product development and marketing.
Würth Canada Limited joins several other Würth companies around the
globe, by receiving its ISO certification in December 2000 for the 90012000 standard. With this focus on quality management throughout its
operations, Würth Canada focuses employee efforts in ensuring customer
requirements are understood, met, and involved in activities designed to
continually improve its performance.
Würth The Assembly Professionals
100,000 products
and dimensions Worldwide
Würth Online Catalogue
Würth Group
About 60,000 employees worldwide
The Brands
About 3 million of customers worldwide trust in the quality and the
power of innovation of Würth.
About 60,000 employees worldwide
More than half of these work as sales representatives in the field service and
offer you the best possible service and competent consulting.
100,000 products and dimensions are matched to the needs of
our customers from the skilled trades and industry. Würth offers you as a
customer an all-embracing product package, all in one.
Online always up-to-date
Würth Online Catalogue on the internet - also available in French.
www.wurthcanada.com
Würth is quality
True to its motto “Quality beats price,” Würth is positioned at the very
top of the quality spectrum: We do not only offer top-notch quality when
it comes to our products, but also for our service. We want to inspire our
customers – all over the world, with identical quality and the same brand
promise. This means that we support our customers actively and in a
solution-oriented manner. This way, they can focus on their business. We
are working passionately to optimize our products and services constantly.
Würth – the name for the top quality, modern
and innovative technology.
Würth ORSY® – The name for
ORder and SYstem offers you
well-conceived storage and retrieval
systems for a better overview, direct
access and safe storage.
Würth ASSY® – the name
for particle board screws with
an innovative drive to meet the
most exacting demands.
Würth ZEBRA® – the name for
absolute top quality offers special
problem solutions, maximum
economy in use, function and
service life.
Würth SIS - the name for our
available Suplementary Invoice
System, is an inventory and profit
management tool developed to aid
the Service Industry.
www.Wurthcanada.com
71
Würth Canada Limited/Limitée
6330 Tomken Road, Mississauga
Ontario, Canada, L5T 1N2
Tel: (905) 564-6225 - Fax: (905) 564-3671
www.wurthcanada.com
© by Würth Canada
Printed in Canada
All rights reserved.
Responsible for content:
Marcel Hilgerink
Goran Abramovic
Editorial staff:
Melanie Bisson
Goran Abramovic
Reprinting, in whole or part, is only possible
with permission.
Printed on environmentally-friendly paper.
We reserve the right to make product changes at any time which we consider
necessary for quality improvement, even without prior announcement or
notification. Illustrations may be example illustrations that may differ in
appearance from the goods supplied. We assume no liability for printing
errors. Our general terms and conditions apply.

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