SORALUCE General Catalogue

Transcription

Setting New Standards
1
SETTING NEW STANDARDS
THE SATISFACTION
OF A DREAM COME TRUE
Half a century on, SORALUCE not only continues to
grow against the physical backdrop of the banks
of the Deba River, but also continues to transcend
its geographical limits through the joint effort of
the founders and those who continue their work,
turning this local reality into a globalised success.
The SORALUCE brand name, through a wide network
of alliances and subsidiaries, is today present in all five
continents and is a world reference point in the design and
production of milling-boring machines.
1962
1966
1966 >> 1988
· Production of special
machines - transfer
machines
1962
· Foundation of Talleres
SORALUCE
1962 >> 1 970
· Production of radial drilling
machines
1983
1983
· Constitution of Debako regional industrial group
(later DANOBATGROUP)
1971
1971 >> 1988
· Production of boring
machines
1986
1986
· Foundation of IK4-IDEKO
research and development
centre
1989
1989
· Design and production of first
SORALUCE milling machine
1984
1984 >> 1988
· Manufacture of machining
centres
1988
1988
· Production of first milling
machines
1991
1991
· Constitution of Mondragon
Corporation
· Bimatec - SORALUCE
is founded
1993
1993
· DANOBATGROUP China
is founded
1999
2001
2001
· SORALUCE ITALIA is founded
1999
· SORALUCE FRANCE is founded
2007
2010
2010
· DANOBATGROUP India
is founded
2007
· Lakber is founded
2011
2011
· DANOBATGROUP Russia is founded
2
INDEX
04
16
SORALUCE,
MILLING-BORING AND TURNING
SPECIALISTS
SORALUCE
MILLING-BORING HEADS
06
18
DANOBATGROUP
AND MONDRAGON
MILLING AND BORING
HEADS AND QUILL RANGE
07
20
IK4-IDEKO AND
GOIMEK
T, S, F, KB, F-MT, VTC
AND PM RANGE
08
34
OUR
VALUES
ORIENTED TO CUSTOMER
SECTORS
10
40
IN MILLING-BORING
TECHNOLOGY
REFERENCES
14
41
IN VERTICAL TURNING
TECHNOLOGY
SORALUCE GLOBAL
SOLUTIONS
15
38
CUSTOMISED
SPINDLES
WORLDWIDE
PRESENCE
3
SORALUCE, MILLING-BORING
AND TURNING SPECIALISTS
Founded in 1962, SORALUCE
is one of the global leaders in
the design and manufacture
of advanced technology and
high performance Milling
Machines, Milling-Boring
Machines, Milling-Turning
Centres and Vertical Turning
Centres.
In a world where products are ephemeral
and technologies are continually being
outdated, SORALUCE has a marked
technological vocation and pursues
precision and robustness in its machines
above all else. A smart combination of
intelligence and creativity built up over the
last 50 years allows SORALUCE to offer
competitive solutions to customers in their
respective sectors.
Its commercial activity on the world’s most
important and most demanding Milling-Boring
markets such as Germany, China, Italy, Brazil,
India and Russia, is concentrated on sectors
including Railways, Energy (Wind Power,
Nuclear, Gas), Shipbuilding, Construction
Machinery and Capital Goods.
With a staff of 270 people all around
the world, SORALUCE has a turnover of
some 100 million euros and almost all its
production is destined to export.
TURNOVER (1996-2012)
120
110
100
90
80
70
60
50
40
30
20
10
0
1996
4
1997
1998
1999
2000
2001
2002
2003
2004
2005
2006
2007
2008
2009
2010
2011
2012
Milling and boring machines assembly workshop
The company’s success is based on quality,
service, technological differentiation and its
marked international character.
SORALUCE currently has four assembly
plants in Bergara (Spain) and one Technology
Centre in Limburg (Germany).
Advanced head manufacturing centre
A brand distinguished by its great reliability,
high performance and advanced technology,
SORALUCE offers its customers solutions
geared to productivity and efficiency. More
than 2500 milling and boring machines
installed around the world are proof of
its commitment to its customers’ results.
SORALUCE is present in 37 countries,
through owned subsidiaries, portfolio
companies and local dealers.
5
DANOBATGROUP
AND MONDRAGON
SORALUCE forms part
of DANOBATGROUP, the
Machine Tool division of
MONDRAGON Corporation,
one of the most important
European holding
companies. Its production
represents 40% of the total
Spanish machine tooling
market.
DANOBATGROUP Headquarters
MONDRAGON Corporation Headquarters
The Group´s range of products also includes
Grinding machines, Turning machines,
Sawing & Drilling machines, Composite parts
and Punching machines.
The DANOBATGROUP employs around 1050
specialists and has an annual turnover
of 220 million euros, 85% of which is
attributable to foreign exports.
These wide ranges of products are marketed
under two world renowned brands: DANOBAT
(Multi Technological Solutions specialists)
and SORALUCE (Milling & Boring specialists).
The DANOBATGROUP owns ten first class
production plants in Spain, Germany, the UK
and India and commercial offices all around
the world.
MONDRAGON
TURNOVER (Million E)
WORKFORCE
230
1.222
1.885
14
OWN
UNIVERSITY WITH
94
70%
RESEARCHERS
TECHNOLOGY
CENTERS
4.000
PRODUCTION
SUBSIDIARIES
WORLDWIDE
OF SALES ARE
INTERNATIONAL
STUDENTS
6
13.970
83.569
IK4-IDEKO
AND GOIMEK
IK4-IDEKO
Conscious of the need to develop and
innovate its products if it is to remain a
market leader for Boring-Milling Machines,
SORALUCE is backed by IK4-IDEKO, the
only Spanish Research and Development
Centre dedicated exclusively to Machine
Tools, which belongs to DANOBATGROUP.
SORALUCE subjects all its components
and machines to constant development at
the IK4-IDEKO Technology Centre. This
ensures that the design of its products and
productivity can be continually improved
and adapted to the latest technological
innovations.
IK4-IDEKO facilities
Ultra-precision laboratory at IK4-IDEKO
The workshop, located in the vicinity of
the assembly plants, has state-of-the-art
machining facilities: gantry milling machines,
travelling column milling machines, double
column surface grinding machines with
tangential and universal wheelheads,
measuring machines in air-conditioned
areas, painting cabinets, etc. It guarantees
high precision supply of assembly
components to the companies in the Group.
Goimek facilities
Workshop at Goimek
GOIMEK
GOIMEK is DANOBATGROUP’s highprecision machining workshop, mainly
dedicated to machining the group’s largesized key components.
7
OUR
VALUES
Reliability
SORALUCE milling and boring machines are
distinguished by their high reliability, provided by:
· Ultra-precision and modern, highly
productive resources;
· Assembly process defined and verified
with absolute rigor by highly skilled
operators;
· Total inspection: All the machines’
structural, head and key components
are internally verified;
· Functionality test;
· Running test: machine running during
for 125 hours (48 non-stop);
· Continuous improvement process.
Precision
Highest precision of the different elements (heads,
machine structural elements, commercial elements, etc)
and final product guaranteed by:
· R&D focused on
improvements to the high
precision of our machines:
Accura Head, Ram Balance,
etc;
· High precision manufacturing
and measuring machinery;
· Critical components
manufactured and verified
in-house (bed, column, ram,
gears, head bodies, etc);
8
· Inspection of 100% of the
elements assembled in the
machine;
· Supplier certification system;
· Assembly elements required
with 50% below standard
tolerance;
· In-process verification during
assembly process protocol;
· In-house manufactured
ultra-precision heads;
And certified by:
· Machine tolerances
to ISO standards are
achieved mechanically
(with no electronic
compensation);
· Long lasting precision
during machine life.
And certified by:
· More than 2500 machines
installed around the world;
· Fidelity of our clients with repeat
purchases > 61%;
· High capacity up-to-date
spare part warehouse uptime
guaranteed.
Competitiveness
Highly efficient millingboring machines
qualified by:
· Highly qualified service engineers;
· Minimal downtime during the
machine’s working life;
· 70 spare heads available for our
customers;
· Productivity levels optimized by
Soraluce custom cycles;
· Multi-technological R&D at
customer´s service;
· Experiences Aplication Department,
ready to implement high productivity
solutions for different industrial
sectors.
And certified by:
· Assistance in 40 countries;
· Assistance in 24 - 48 hours;
· Machine availability > 95% - 98%.
9
IN MILLING-BORING TECHNOLOGY
SORALUCE has an inhouse R+D+i team that
materializes the new
developments in millingboring machines and millingboring heads defined together
with the customers for
greater market intelligence;
real technological innovation
at the service of the
customers.
Additionally, for these type of developments
and medium- and long-term research and
development, SORALUCE has the support
and knowledge of IK4-IDEKO, the only
Spanish Research and Development Centre
dedicated exclusively to Machine Tools.
In a world of constant innovation in millingboring technology, SORALUCE constantly
seeks an optimum win-win relationship
with its customers. To this regard,
SORALUCE provides technologically
advanced solutions, previously tested and
totally guaranteed.
SORALUCE reinvests more than 7% of its
net sales in research and development;
technologies and innovations that
differentiate SORALUCE from its
competitors. The latest technologies are
utilized to achieve the highest precision
and reliability.
RAM BALANCE
Improved precision in large working volumes
The Dynamic CNC Ram
Balance System, patented by
SORALUCE, basically takes care
of the geometrical accuracy –
straightness and parallelism- of
the ram traverse over the Y and
Z axis travels, and is specially
suitable for machines equipped
with extensive traverses and a
head changing system.
Vertical Axis
Saddle
Servomotor
Damping
System
Planetary
reductor
Planetary
roller screw
Measuring
system
Fixed roller
bearings
Loose roller bearings
(one DOF)
10
CNC controlled
Dynamic
Balance system
The system is driven by a numerically
controlled servomotor. Drive action is
measured using a direct-measuring scale
that checks actual system response. The
system is 100% controlled at any time
and in any position and with any head.
Configurable compensation values. Tables
can be positioned anywhere in the work
area. Works for any position. Different
tables created for different heads. Real
time customised compensation.
The system works in both positive and
negative directions. This means that
optimum compensation can be achieved
for a wide variety of head weights.
MODULAR QUILL
Milling & boring: finally both concepts in a single machine is 100% real
SORALUCE has redefined the concept of Milling & Boring thanks to its new patent, unique on the
market, for a Quill changing system that helps combine the benefits of traditional boring machines
with the advantages of modern milling machines, all in one single machine.
The system interchanges the modular
quill spindle with the rest of the heads
totally automatically, thus allowing
different quill spindles with different
diameters and lengths (Ø 130 - 180mm /
W: 700 - 1000 mm) to be available
together with all the necessary heads to
machine any component.
Traditional solution
SORALUCE solution
Long distance from the column to the spindle nose
in automatic heads. That means:
Short distance between the automatic head and the column.
That means:
Less than 32 kW for the indexing heads;
Most stable solution: up to 46 kW @ S1 with Automatic /
Orthogonal heads; up to 60 kW @ S1 with angular heads.
Need to move the component to machine one
component on 5 faces;
Compact solution: the spindle axis of the indexing head
is at the same distance as the spindle nose of the boring bar.
Machine stopped during quill repairs and revisions.
Non-stop machining. The machine keeps on running all the time,
even when checking the quill.
Different quill diameters / lengths can be combined in the same machine.
Full interchangeability with standard heads.
Maximum flexibility thanks to the full Automatic Head & Quill Changing System.
ADAPTIVE CONTROL
Optimum performance under control
The current production
scenario, unattended
machining is becoming
more and more important to
continue with the tendency
of increasingly cost efficient
processes.
SORALUCE Adaptive Control consists of
an automatic adjustment of the defined
cutting parameters depending on the real
machining situation that is permanently
monitored by the Adaptive Control
Algorithm integrated into the CNC of the
machine.
This way, when the real working load on
the spindle is less than programmed (less
material than expected), the machine
can speed up the feed, shortening the
machining time.
By contrast, when the working load is
higher than programmed (more material
than expected), the machine automatically
slows down the feed to protect the
machine and the workpiece.
Machining:
AC
controler
output:
Signal
Spindle:
>>
Overmax
100%
>>
Limit (set)
Overmin
11
ACCURA HEADS
More accuracy in the working area
Thanks to the specific
SORALUCE developments,
head articulation positioning
deviations have been reduced
to a minimum. These allow
for the compensation of
head kinematic values and
orthogonal position offsets
(M10 functions), for any
position in the work area.
Some advantages of the
system developed by
SORALUCE:
· Calibration for any type of head.
· Calibration for any position in the work area.
· Calibration for any angle, not just
orthogonal.
· Offset error compensation due to thermal
expansion.
· Distance between different head spindle
noses is measured (machines with
automatic head changing system).
CUSTOM CYCLES
Custom made user cycles
Thanks to its accumulated knowledge of customers’ real needs,
SORALUCE develops and provides specific Custom Made
User Cycles to facilitate programming of repetitive machining
operations to be performed on complex components.
This Custom Cycles pack
includes cycles such as:
· Pecking cycles drilling.
· Tapmatic tapping.
· Spiral milling by interpolation.
· Conical milling by interpolation.
· Radius milling by interpolation.
· Chamfer milling by interpolation.
12
Additionally, SORALUCE
incorporates cycles to
guarantee the precision of
rotary-travelling tables:
· Compensation of the rotary axis of the
table.
· Compensation of the tilting axis of the
table
· Easy-to-use interface, 100% integrated
with HEIDENHAIN iTNC530 HSCI and
SIEMENS 840D SL.
EASY TOOLS
The best integration in 21st century production workshops
Increasingly high productivity
requirements are demanding
the creation of new tools that
maximize machine running
time. This Complete Tool
Pack by SORALUCE has been
developed to respond to this
requirement with one aim
in mind: to make life easier
for Production Managers,
Programmers, Maintenance
Teams and Machine
Operators.
The pack, which runs in a
external PC connected by
ethernet to the machine,
consists of the following
software modules:
· INDEXMILL: Calculates
the positioning of each
joint to optimize the tool’s
orientation.
· PREVENTIVE
MAINTENANCE: Machine
maintenance plan
management.
· ALARM MODULE: Real
time checking of the alarm
status.
ECO-DESIGN
Towards the green machine
SORALUCE has become the first company in the Machine
Tool sector to gain certification for its Product Design and
Development Process Management System (Eco-Design)
in accordance with the ISO 14006 standard. This standard
specifies the requirements to be applied during the design and
development process for improvement of an organisation’s
products and services through an environmental management
system.
SORALUCE obtained this Certificate with
the re-design of the TR milling machine
model that led to an overall environmental
impact reduction of over 18%:
· 11% reduction of consumption during the
manufacturing process.
· 16% reduction in electricity consumption
during use.
· 21% reduction in lubricant consumption
during use.
13
IN VERTICAL TURNING TECHNOLOGY
14
HIGH ACCURACY
THERMAL EXPANSION
The VTC range is optimised to achieve excellent machining results
regarding dimension accuracy and surface finish performing
the best results for X, Z and C axes positioning and reducing
deformations due to thermal expansion.
The machines design and their structural cast iron components,
enable a high thermal stability face to temperature changes
caused by the main motor, ram motor, etc. During every machine
test, we check that those thermal expansions do not affect the
quality of the machining.
MULTIFUNCTION
HYDROSTATIC
Combining turning, milling, drilling, grinding and special
measuring devices in a single machine tool has generated
considerable interest in DANOBAT’s VTC range. DANOBAT has
also designed and manufactured several special new heads/
spindles for customised applications, such as head with Y axis
and head with B axis.
DANOBAT has developed the VTC-H range in order to meet the
market demand for the large diameter Vertical Turning Centres.
Hydrostatic technology has been applied in the following areas of
the machine:
· Hydrostatic slideways are used in both the X and Z axes.
· The table is supported radially and axially by hydrostatic
elements.
CUSTOMISED SPINDLES
Tool holders for modular tools: Capto, KM...
Part probing system
ATC (Automatic Tool Changer)
Tool presetting system
Straight and 90º milling heads for live tools
15
SORALUCE
MILLING-BORING HEADS
01
Design
SORALUCE heads are
designed in-house by
an experienced team of
engineers, prioritizing
reliability and precision with
respect to other features.
Additionally, SORALUCE
has its own R&D head
department, for enhanced
final product design. Our own
Research and Development
Centre IK4-IDEKO participates
in the development of new
head models, calculating
rigidity, torque and permissible
power values.
Design and production of
heads are fully integrated; the
design department responds
immediately to any questions
arising during production.
Continuous improvement
methodology is applied in
order to continually maintain
the highest standards.
16
02
03
Verification
04
Assembly
The manufacturing process
is conducted in-house, in a
state-of-the art workshop with
temperature and humidity
control.
Strict in-process quality control
of 100% of the components
assembled on the heads.
Assembly of SORALUCE heads by
highly skilled assembly engineers
in temperature- and humiditycontrolled assembly shops.
Manufacturing
SORALUCE uses ultra-precision
machining centres to achieve
extremely tight tolerances.
Soraluce has MMC verification
units in order to guarantee the
required precision values.
Assembly and intermediate and
final verification processes are
strictly defined and rigorously
followed.
05
Running-in
The heads undergo 72 hours of
non-stop testing on specifically
designed test benches to certify
the highest quality standards
for the most critical component
of the machine. These benches
are used for testing joint
precision, leak prevention,
checking the temperature of
the heads at different speeds,
etc.
An additional 125 hours of
running-in is carried out with
the head on the machine, in
order to certify the most reliable
head performance.
06
Final
product
SORALUCE milling-boring heads are acknowledged as being in a
class of their own thanks to their high reliability. The broad range
of SORALUCE heads (Universal, Orthogonal, Horizontal, Modular
Quill, Angular, Special, etc) are distinguished by their precision
and high performance, enabling complex milling, boring, drilling,
reaming and taping operations to be performed with great
accuracy.
17
MILLING AND BORING
HEADS AND QUILL RANGE
Universal head
Orthogonal head
Fixed horizontal boring head
37 / 46 kW
2,5º x 2,5 º / 1º x 2,5º / 0,001º x 0,001º
3000 / 4000 / 5000 / 6000 rpm
37 / 46 kW
1º x 1º / 1º x 0,001º
4000 / 6000 rpm
37 / 46 / 60 kW
3000 / 4000 / 5000 rpm
Automatic angular rotary head
with manual tool change
NC facing and boring head
Modular quill spindle
· Ø 130 mm, W=700 mm, 46 kW, 2500 / 3000 rpm
· Ø 150 mm, W=1000 mm, 71 kW, 3000 rpm
· Ø 180 mm, W=1000 mm, 71 kW, 2500 rpm
· Ø 200 mm, W=1200 mm, 100 kW, 2000 rpm
18
SPECIFIC SECTOR / APPLICATION HEADS
Angular head for
Railway bogie machining
Angular head for
motor block machining
5 Axis continuous head for
Mould and Die and Aeronautics
AUTOMATIC HEAD CHANGING SYSTEM
Soraluce has developed an automatic
head changing system with adapter
flanges.
The system consists of a specially
prepared machine ram and a specific
head adapter flange.
Accurate ram and head fitting is achieved
by hirth couplings, with each milling head
clamped by several hydraulic clamping
cylinders. Fluid and electricity supplies are
provided via quick release couplings.
A fully enclosed pick-up station is provided
to protect heads from pollution from the
machining processes and the workshop
environment during head stocking.
Modular quill changing
Orthogonal head changing
19
T RANGE
BED TYPE
MILLING CENTRE
HIGHLIGHTS:
· Long-lasting precision, resulting from a strict design and assembly
process.
· Optimum stiffness and mechanical stability.
· High stock removal capacity and precision machining in one single
machine.
· Customizable machine thanks to a huge variety of heads and options
available.
· Complete splash guarding.
· Designed to be compact and ergonomic.
TECHNICAL SPECIFICATIONS:
Characteristics
20
T range
Longitudinal traverse, “X” axis
mm
2000 / 2500 / 3500 / 4500 / 5500
Vertical traverse, “Y” axis
mm
1000 / 1250 / 1400 / 1800
Cross traverse, “Z” axis
mm
1000 / 1200 / 1300
Spindle power
kW
24 / 28 / 43
Spindle speed range
rpm
4000 / 5000 / 6000
T RANGE
HIGH PERFORMANCE IN
A COMPACT MACHINE
21
S RANGE
FIXED TABLE TRAVELLING
COLUMN MILLING CENTRES
HIGHLIGHTS:
· High flexibility and high precision finishing machining results.
· High performance and efficiency provided by a high torque direct
drive spindle motor.
· A wide range of accessories can be installed in the work area to
improve production capacities.
· Pendulum machining, minimizing non-productive times.
· First class ergonomy and stability with very low foundation cost.
Characteristics
22
S range
mm
2500 ÷ 22500
mm
1600 / 2000 / 2600
mm
1000 / 1200 / 1500
Spindle power
kW
43
Spindle speed range
rpm
4000 / 5000 / 6000
S RANGE
ERGONOMIC
AND LARGE CAPACITY
23
F RANGE
FLOOR TYPE
MILLING-BORING CENTRES
HIGHLIGHTS:
· Accurate and efficient machining results.
· Remarkably versatile - efficiently and precisely customised for
any specific customer need thanks to the wide range of options
available.
· Large range of Automatic Heads, Boring heads, Quills and special
heads.
· Low gravity centre design in all the range: improved stability and
reduced foundation costs.
Characteristics
24
T range
mm
2500 ÷ 64000
mm
1400 ÷ 8000
mm
1000 ÷ 2900
Spindle power
kW
32 ÷ 100
Spindle speed range
rpm
4000 / 5000 / 6000
F RANGE
PRECISION FOR
LARGE DIMENSIONS
25
KB-150-W RANGE
HORIZONTAL
BORING MACHINE
HIGHLIGHTS:
· Rigid stable design for maximum precision: the machine has been
developed using the finite elements method and tested for maximum
rigidity to reduce vibration problems to a minimum.
· High feed forces of the cross axis and quill spindle, results in high
stock removal capacity. Its heavy duty design and high dynamics
provides optimum power and cutting speed capacity.
· The highly rigid structure and boring spindle design, using the
latest technologies for thermal stability, ensure long term machine
precision.
· Machine configuration allows the operator to be next to the working
area, enabling easy part setting, measuring, etc.
TECHNICAL SPECIFICATIONS
Characteristics
26
Serie KB-150-W
Longitudinal travel, "X" axis
mm
2000 / 3000 / 4000 / 5000
Vertical travel, "Y" axis
mm
2100 / 2600 / 3200
Cross traverse, "Z" axis
mm
1500 / 2000 / 2500
Quill traverse, "W" axis
mm
800
Quill Ø
mm
150
Spindle power (S1)
kW
37 / 46
Spindle speed range
rpm
3000
Table surface area /
Max loading weight
mm / Tn
1600x1600 /
10÷2500x3000 / 30
KB-150-W RANGE
RIGID AND ACCURATE
27
F-MT RANGE
MILLING TURNING
CENTRES
HIGHLIGHTS:
· Integration of several processes in one machine: traditional
milling machine operations + turning capabilities for heavy duty
components, providing the possibility of manufacturing complex
components in one machine and in one single setup.
· Flexible working area that can be configured to the customers’ needs
with one or multiple working stations with fixed tables and rotary
tables usable for both milling and turning operations.
· High dynamics: 45 m/min for the X axis and 35 m/min for the Y and
Z axes, with acceleration of 2 m/s2 in each individual axis.
Characteristics
28
F-MT range
mm
3000 / 4000 / 5000
mm
1600
mm
1000 / 1300
Spindle power
kW
43
Spindle speed range
rpm
4000 / 5000 / 6000
F-MT RANGE
MULTITASKING MACHINING
29
VTC RANGE
VERTICAL
TURNING CENTRES
HIGHLIGHTS:
· Proven performances in combining turning, milling, drilling and
grinding operations with high precision and mass productivity.
· New high standards of turning and machining capability for
users in the most demanding industries: aerospace, railways,
power generation, marine, large precision bearings, mining,
valves and subcontracting.
· Multifunction machine: combining turning, milling, drilling,
grinding and special measuring devices in a single machine.
· Excellent machining results regarding dimension accuracy and
surface finishing.
· Special design heads/spindles for customised applications are
available.
Characteristics
VTC-H
Table diameter
mm
2100 ÷ 3500
4000 ÷ 7000
Turning diameter
mm
2500 ÷ 4000
5000 ÷ 8000
Table drive motor
kW
55 ÷ 105
48 x 2 ÷ 105 x 2
kg
Max. workkpiece weight
30
VTC
Up to 50000
Up to 150000
Ram stroke, “Z” axis
mm
1500
1500 ÷ 2500
Ram trasverse, “X” axis
mm
2870 ÷ 4600
5600 ÷ 8800
Cross rail vertical traverse
mm
800 ÷ 1000
2000 ÷ 3500
Live spindle power
kW
22 ÷ 40
30 ÷ 40
Live spindle speed
rpm
3000
1500 ÷ 3000
VTC RANGE
VERSATILITY
THAT IMPROVES
PRODUCTIVITY
31
PM RANGE
PORTAL MILLINGBORING MACHINES
HIGHLIGHTS:
· Wide range of portal milling and boring machines: moving table, gantry (moving column),
gantry with moving traverse.
· Multitasking – integration of different machining processes such as milling and boring (with
turning head and table) for medium-big size components, machining the complete workpiece
in the same machine in a single set-up.
· Long lasting high precision thanks to a rigorous design and assembly process.
· Optimum rigidity and mechanical stability.
· High stock removal and precision machining in the same machine.
· Efficiently and precisely customised for any specific customer need thanks to the wide range of
options available.
· Peripheral guards or full enclosure upon request.
Characteristics
32
PM
GANTRY PMG / PMGW /
PXG / PXGW
Table length
mm
5000 / 6000 / 8000
N/A
Table width
mm
2500 / 3000
N/A
Working area width
mm
N/A
2500 ÷ 7000
Longitudinal travel, "X" axis
mm
5600 / 6600 / 8600
8000 ÷ 12000 (n x 2000)
Vertical travel, "Z" axis
mm
1500 / 1900
1500 ÷ 2600
Cross traverse, "Y" axis
mm
3750 / 4250
3750 ÷ 9500
Quill traverse, "W" axis
mm
N/A
1500 ÷ 4000 (PMGW)
Distance between columns
mm
3100 / 3600
3100 ÷ 8000
Spindle power (S1)
kW
37 ÷ 46
37 ÷ 100
Spindle speed range
rpm
4000 ÷ 6000
2000 ÷ 6000
SERIE PM
HIGH PRECISION AND
PRODUCTIVITY
33
CAPITAL
GOODS
SORALUCE provides high productive and efficient
machines adapted to specific machining operations.
34
GENERAL
ENGINEERING
SORALUCE machines are remarkably flexible, allowing any
specific component to be machined thanks to the wide
range of options available.
35
ENERGY
High precision and high
reliability machining results,
with a minimum number of
part set-ups.
36
INDUSTRIAL
VEHICLES
Highly productive and flexible
solutions maximizing productivity.
37
RAILWAYS
SORALUCE offers complete solutions for different rail
industry components such as bogies, gearboxes, motor
blocks, etc
38
MOULDS
AND DIES
SORALUCE provides high stock removal capacity and high
precision finishing results in the mould and die industry.
39
REFERENCES
CAPITAL GOODS
BOBST
DIEFFENBACHER
DURMAZLAR
EIFFEL
MANROLAND
MOTOFIL
SCHMID MASCHINENBAU
SCM GROUP
SMS MEER
VAN DE WIELE
WÄRTSILA
ZHONGTAI BRIDGE
HAKKINEN
JUMBO IND. MECANICA
KINKELE
MECANIQUES TARADELL
MPC SRL
NK ANLAGEN
OMCPR
OSTERKAMP
REPA
RUUKKI
SCHWARZ
VON SCHAEWEN
GAMESA
GE ENERGY
HELDECO
JIANGSU WENHUI STEEL
LAKBER
NUCLEAR AMRC
SCHLUMBERG
SIEMENS
SIEMPELKAMP
STABLE SERVICES
SUZLON
WEG INDUSTRIES
JOHN DEERE
KOMATSU
KONECRANES
LINDE
LONGGONG
NEW HOLLAND
OCM
PEDERTRACTOR
PONSSE
STILL
TECNA 2000
UNITED MOTORS
BOMBARDIER
CAF
CHANGCHUN RAILWAY
CJSC TRANSMASHHOLDING
CNR TANGSHAN RAIL. VEH.
COVASUR
CSR SIFANG LOCOMOTIVE
KRYUROVSKY CAR
LIB
NANJING PUZHEN
SIEMENS
STORK RMO
CM EUROPASTAMPI
GAUKEL
GEOCAM
IMS DELTAMATIC
MAIER
NUOVA STAME
PROTON
SACMI MOULDS & DIES
OMP PEREGO
VOLVO
WEISS METALLBAU
WULIANGYE GROUP
ERMAKSAN
HEIDELBERG
HERRENKNECHT
LAGUN ARTEA
GENERAL ENGINEERING
CIMOLAI
ZORZO
FERRY CAPITAIN
FORMAMETALL
ENERGY
ANDRITZ
BECKMANN VOLMER
BHEL
ENERCON
INDUSTRIAL VEHICLES
ABUS
FEMONT
HYDROMEK
JCB
RAILWAYS
ADIF
ALCAN SINGEN
ALSTOM
BEIJING FEB. 7TH RAILWAY
MOULDS AND DIES
BMC
BMW
BOCAR
BREUNIG
40
SORALUCE
GLOBAL SOLUTIONS
By the customer’s side
from the start:
Custom solutions:
· Local sales service team at your disposal.
· Machining process improvement studies.
· Production process analysis by local product engineers.
· Tooling.
· Feasibility analysis.
· Fixturing.
· Technical & financial studies.
· Software.
· Custom machining solutions.
· Customer part machining acceptance trials.
Project management:
· Machine set-up & commissioning.
Together throughout
a machine’s life:
· Personnel training.
· Technical assistance by local service engineers.
· Production assistance.
· Telephone support.
· Hotline.
· Service contracts.
· Preventive maintenance.
· Spare part management.
41
WORLDWIDE
PRESENCE
SORALUCE, S.Coop.
Osintxu auzoa
E-20570 BERGARA (Spain)
Tel.: +34 943 769 076
Fax: +34 943 765 128
E-mail: [email protected]
www.danobatgroup.com
BIMATEC SORALUCE
Zerspanungstechnologie GmbH
In den Fritzenstücker 13-15
D-65549 LIMBURG (Germany)
Tel.: +49 6431 97820
Fax: +49 6431 71102
www.bimatec.de
SORALUCE ITALIA S.R.L.
Via Rovigo, 89
I-35042 ESTE - PADOVA (Italy)
Tel.: +39 0429 603 001
Fax: +39 0429 615 497
SORALUCE FRANCE, S.A.R.L.
3 Allée Jean Imagem
77200 Torcy - MARNE LA VALLEE (France)
Tel.: +33 1 60 05 02 06
Fax: +33 1 60 06 56 47
SORALUCE AMERICA, INC.
5301 E. State Street, Suite 203
ROCKFORD, IL 61108
Tel.: +1-815-315-9261
Fax: +1-312-205-0358
42
Room 826, Golden Land Building, 32
LiangMaQiao Road. Chaoyang District
BEIJING P.R.C. 100016 (China)
Tel.: +86 10 6467 3639
Fax: +86 10 6467 2119
www.danobat.cn
8
Row House No.21, Aditya Breeze Park,
Survey No.1, Hissa No. 2,3,4,
Mauze Balewadi, PUNE 411 045 (India)
Tel.: +91 20 66094531
Fax: +91 20 66094531
Email: [email protected]
Ul. Argunovskaya, 3/1
129075 MOSCOW (Russia)
Tel.: +7 495 7877445
Owned subsidiaries
Local dealers
Delegations
43
SORALUCE
Osintxu auzoa
P. O. Box 90
E-20570 Bergara (Gipuzkoa) Espanha
Tel.: +34 943 76 90 76
Fax: +34 943 76 51 28
[email protected]
www.danobatgroup.com
This document is not a contract. SORALUCE reserves the right to make changes to all models without prior notice. The illustrations in this catalogue remain the property of SORALUCE. 06/2013

SORALUCE General Catalogue

Transcription

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