Schutt Model 2030 ION 4D™ Schutt Model 2035 Youth

Schutt Model 2030 ION 4D™
Schutt Model 2035 Youth ION 4D™ Proper fit is essential for the
most effective performance
of any helmet system. The
helmet functions as a system
and must be properly fit for
optimum performance. The
player must be made of aware
of the importance of a proper fit.
1. Measure the player’s head
as shown (1” above the eyebrows around the widest part
of the head), using the chart on
this page for size guideline.
2. Place the helmet on the player’s head to properly inflate the
air liner inside the helmet. To
do this, we recommend using
a Schutt #7799 inflation pump
and needle. Be sure to lubricate
the needle generously; glycerin
is recommended. DO NOT USE
PETROLEUM BASED PRODUCTS,
SUCH AS PETROLEUM JELLY.
DO NOT WET THE NEEDLE WITH
YOUR MOUTH. Do not force the
needle into the port; doing so
may puncture the liner’s opposite wall.
Helmet Size
Head Size
Head Circumference
Small
Medium
Large
6 - 6 1⁄2
6 1⁄2 - 7
7 - 7 1⁄2
19 - 20 1⁄2”
20 1⁄2 - 22”
22 - 23 1⁄2”
3. Begin with the bottom
inflation port on the back of
the helmet. This port inflates
the Lateral Air Liner (the
sides and back) of the helmet.
Proper inflation will usually
require 0-3 pumps, but that
will vary. If too much air enters
the liner, you can release it
by using the valve, as shown.
Proper inflation of the liner will
hold the helmet snug against
the player’s head but not overly
tight.
4. When finished inflating the
Lateral Air Liner, repeat the
process for the Crown Air Liner,
which is the top inflation port on
the back of the helmet. Proper
inflation will usually require
0-2 pumps, but that will vary.
5. Properly fitted on a player,
the helmet’s front edge and
nose bumper should be
approximately 1” above the
player’s eyebrows. Minor
adjustments can be made by
adjusting the inflation of the
Crown Air Liner.
It is the interaction between
the player and the person fitting the helmet that ensures
proper fit and optimum helmet
performance.
Any change in hair style, length or cut may affect the fit of the helmet and warrants a
re-fitting of the helmet on the player, following the steps on this instruction sheet.
6. The ION 4D™ (both varsity
and youth models) features
a “though-the-faceguard” chin
strap attachment (as shown
in the photo above). Other
styles and sizes are available.
We recommend you use
this attachment method, but
you can use other methods,
such as 4-Point High or Short
N’ Long, to attach your chin
strap.
Tighten the chin strap so that
it is snug and centered on the
player’s chin. The ear holes
should still be centered over the
player’s ears.
7. Another key component to
properly fitting the helmet is
the fit of the jaw pads. The jaw
pads should be snug against
the player’s face, flush with
his jaw, without pushing too
forcefully into his cheeks.
Jaw pad sizes are measured
in thicknesses: 5/8”, 7/8”, 1
1/8” and 1 3/8”. The ION 4D™
helmet models feature specially designed DNA™ jaw pads,
with the varsity model coming
standard with 7/8” jaw pads;
the youth model features 1
1/8” jaw pads.
8. To ensure the helmet fits
properly, try rotating the
helmet on the player’s head.
It should not slip. The player’s
hair and skin on the forehead
should move with the helmet
as it’s rotated, but the helmet
should not move independently of the head.
When properly fit, the helmet
should fit snugly on the player’s
head, without being too tight,
and should move only as the
head moves.
Schutt Model 7890 AiR XP™
Schutt Model 7895 Youth AiR XP™
Proper fit is essential for the
most effective performance
of any helmet system. The
helmet functions as a system
and must be properly fit for
optimum performance. The
player must be made of aware
of the importance of a proper fit.
1. Measure the player’s head
as shown (1” above the eyebrows around the widest part
of the head), using the chart on
this page for size guideline.
2. Place the helmet on the player’s head to properly inflate the
air liner inside the helmet. To
do this, we recommend using
a Schutt #7799 inflation pump
and needle. Be sure to lubricate
the needle generously; glycerin
is recommended. DO NOT USE
PETROLEUM BASED PRODUCTS,
SUCH AS PETROLEUM JELLY.
DO NOT WET THE NEEDLE WITH
YOUR MOUTH. Do not force the
needle into the port; doing so
may puncture the liner’s opposite wall.
Helmet Size
Head Size
Head Circumference
Small
Medium
Large
X-Large
6 - 6 1⁄2
6 1⁄2 - 7
7 - 7 1⁄2
7 1⁄2 - 8
19 - 20 1⁄2”
20 1⁄2 - 22”
22 - 23 1⁄2”
23 1⁄2 - 25”
3. Begin with the bottom inflation port on the back of the
helmet. This port inflates the
Lateral Air Liner (the sides
and back) of the helmet.
Proper inflation will usually
require 0-3 pumps, but that
will vary. If too much air enters
the liner, you can release it
by using the valve, as shown.
Proper inflation of the liner will
hold the helmet snug against
the player’s head but not overly
tight.
4. When finished inflating the
Lateral Air Liner, repeat the
process for the Crown Air Liner,
which is the top inflation port on
the back of the helmet. Proper
inflation will usually require
0-2 pumps, but that will vary.
5. Properly fitted on a player,
the helmet’s front edge and
nose bumper should be approximately 1” above the player’s
eyebrows. Minor adjustments
can be made by adjusting the
inflation of the Crown Air Liner.
It is the interaction between
the player and the person fitting the helmet that ensures
proper fit and optimum helmet
performance.
Any change in hair style, length or cut may affect the fit of the helmet and warrants a
re-fitting of the helmet on the player, following the steps on this instruction sheet.
6. The AiR XP™ features a
standard 4-Point High chin
strap. Other styles and sizes
available. The chin strap should
be attached to the helmet
underneath the faceguard, not
above it.
Tighten the chin strap so that
it is snug and centered on the
player’s chin. The ear holes
should still be centered over the
player’s ears.
Both varsity and youth models
feature SUREFIT™ slots. See
the bottom of this sheet for
instructions on how to use
SUREFIT™ slots.
7. Another key component to
properly fitting the helmet is
the fit of the jaw pads. The jaw
pads should be snug against
the player’s face, flush with
his jaw, without pushing too
forcefully into his cheeks.
Jaw pad sizes are measured
in thicknesses: 5/8”, 7/8”, 1
1/8” and 1 3/8”. The AiR XP™
helmet models feature specially designed DNA™ jaw pads,
with the varsity model coming
standard with 7/8” jaw pads;
the youth model features 1
1/8” jaw pads.
8. To ensure the helmet fits
properly, try rotating the
helmet on the player’s head.
It should not slip. The player’s
hair and skin on the forehead
should move with the helmet
as it’s rotated, but the helmet
should not move independently of the head.
When properly fit, the helmet
should fit snugly on the player’s
head, without being too tight,
and should move only as the
head moves.
Schutt Model 2021 DNA PRO+™
Schutt Model 2026 Youth DNA PRO+™
Proper fit is essential for the
most effective performance
of any helmet system. The
helmet functions as a system
and must be properly fit for
optimum performance. The
player must be made of aware
of the importance of a proper fit.
1. Measure the player’s head
as shown (1” above the eyebrows around the widest part
of the head), using the chart on
this page for size guideline.
2. Place the helmet on the player’s head to properly inflate the
air liner inside the helmet. To
do this, we recommend using
a Schutt #7799 inflation pump
and needle. Be sure to lubricate
the needle generously; glycerin is recommended. DO NOT USE
PETROLEUM BASED PRODUCTS,
SUCH AS PETROLEUM JELLY.
DO NOT WET THE NEEDLE WITH
YOUR MOUTH. Do not force the
needle into the port; doing so
may puncture the liner’s opposite wall.
Helmet Size
Head Size
Head Circumference
Small
Medium
Large
X-Large
6 - 6 1⁄2
6 1⁄2 - 7
7 - 7 1⁄2
7 1⁄2 - 8
19 - 20 1⁄2”
20 1⁄2 - 22”
22 - 23 1⁄2”
23 1⁄2 - 25”
3. Begin with the bottom inflation port on the back of the
helmet. This port inflates the
Lateral Air Liner (the sides and
back) of the helmet. Proper
inflation will usually require
0-3 pumps, but that will vary.
If too much air enters the liner,
you can release it by using
the valve, as shown. Proper
inflation of the liner will hold
the helmet snug against the
player’s head but not overly
tight.
4. When finished inflating the
Lateral Air Liner, repeat the
process for the Crown Air Liner,
which is the top inflation port
on the back of the helmet.
Proper inflation will usually
require 0-2 pumps, but that
will vary.
5. Properly fitted on a player, the helmet’s front edge
and nose bumper should be
approximately 1” above the
player’s eyebrows. Minor
adjustments can be made by
adjusting the inflation of the
Crown Air Liner.
It is the interaction between
the player and the person fitting the helmet that ensures
proper fit and optimum helmet
performance.
Any change in hair style, length or cut may affect the fit of the helmet and warrants a
re-fitting of the helmet on the player, following the steps on this instruction sheet.
6. The DNA™ Pro + features a
standard 4-Point High chin
strap. Other styles and sizes
available. The chin strap should
be attached to the helmet
underneath the faceguard, not
above it.
Tighten the chin strap so that
it is snug and centered on the
player’s chin. The ear holes
should still be centered over the
player’s ears.
Both varsity and youth models
feature SUREFIT™ slots. See the
bottom of this sheet for instructions on how to use SUREFIT™
slots.
7. Another key component to
properly fitting the helmet is
the fit of the jaw pads. The jaw
pads should be snug against
the player’s face, flush with
his jaw, without pushing too
forcefully into his cheeks. Jaw
pad sizes are measured in
thicknesses: 5/8”, 7/8”, 1 1/8”
and 1 3/8”. The DNA™ Pro +
helmet models feature specially designed DNA™ jaw pads,
with the varsity model coming
standard with 7/8” jaw pads;
the youth model features
1 1/8” jaw pads.
8. To ensure the helmet fits
properly, try rotating the
helmet on the player’s head.
It should not slip. The player’s
hair and skin on the forehead
should move with the helmet
as it’s rotated, but the helmet
should not move independently of the head.
When properly fit, the helmet
should fit snugly on the player’s
head, without being too tight,
and should move only as the
head moves.
Schutt Model 7888 AiR Advantage® | Schutt Model 7880 Youth Advantage®
Schutt Model 7800 AiR Varsity Commander®
Proper fit is essential for the
most effective performance
of any helmet system. The
helmet functions as a system
and must be properly fit for
optimum performance. The
player must be made of aware
of the importance of a proper fit.
1. Measure the player’s head
as shown (1” above the eyebrows around the widest part
of the head), using the chart on
this page for size guideline.
2. These three helmets ll feature unique fitting components:
front sizers, crown pads and
side pads. The AiR Advantage
and Youth Advantage come
with a 7⁄8” sizer, while the AiR
Varsity Commander has a 1 1⁄8”
sizer. Other sizes and styles
are available, as well as other
sizes and styles of crown pads
and side pads. These components give you the ability to
customize the fit of the helmet
on the player.
Helmet Size
Head Size
Head Circumference
Small
Medium
Large
X-Large
2X-Large
6 - 6 1⁄2
6 1⁄2 - 7
7 - 7 1⁄2
7 1⁄2 - 8
8 - 8 5⁄8
19 - 20 1⁄2”
20 1⁄2 - 22”
22 - 23 1⁄2”
23 1⁄2 - 25”
25 - 27”
3. Place the helmet on the
player’s head to properly
inflate the air liner inside the
helmet. To do this, we recommend using a Schutt #7799
inflation pump and needle.
Be sure to lubricate the needle generously; glycerin is
recommended. DO NOT USE
PETROLEUM BASED PRODUCTS,
SUCH AS PETROLEUM JELLY.
DO NOT WET THE NEEDLE WITH
YOUR MOUTH. Do not force the
needle into the port; doing so
may puncture the liner’s opposite wall.
4. Begin with the inflation port
on top of the helmet. Proper
inflation will usually require
0-3 pumps, but that will vary.
If too much air enters the liner,
you can release it by using the
valve, as shown. Proper inflation will have the helmet snug
on the player’s head but not
overly tight.
5. Properly fitted on a player,
the helmet’s front edge and
nose bumper should be approximately 1” above the player’s
eyebrows. Minor adjustments
can be made by adjusting the
inflation of the air liner. You
can also make adjustments by
trying different front sizers,
crown pads or side pads.
It is the interaction between
the player and the person fitting the helmet that ensures
proper fit and optimum helmet
performance.
Any change in hair style, length or cut may affect the fit of the helmet and warrants a
re-fitting of the helmet on the player, following the steps on this instruction sheet.
6. These helmets all feature
a standard 4-Point High chin
strap. Other styles and sizes
available. The chin strap
should be attached to the
helmet underneath the faceguard, not above it.
7. Jaw pads are another key
component to properly fitting the helmet. The jaw pads
should be snug against the
player’s face, flush with his
jaw, without pushing too forcefully into his cheeks.
8. The unique toothed back
pad at the rear of the helmet
should cradle the neck but not
chafe from too tight a fit. There
should not be a large gap from
too loose a fit.
Tighten the chin strap so that
it is snug and centered on the
player’s chin. The ear holes
should still be centered over the
player’s ears.
All of these helmets feature
SUREFIT™ slots. See the bottom
of this sheet for instructions
on how to use SUREFIT™ slots.
Jaw pads are measured in
thicknesses. The AiR Advantage
comes with ¾” firm jaw pads,
while the Youth Advantage
comes with 1” soft jaw pads.
Other sizes and styles are
available. The AiR Varsity
Commander uses jaw pads
designed exclusively for it and
will not fit in other helmets.
The AVC comes with 7/8” jaw
pads. Other sizes and styles
are available.
9. To ensure the helmet fits
properly, try rotating the helmet
on the player’s head. It should
not slip. The player’s hair and
skin on the forehead should
move with the helmet as it’s
rotated, but the helmet should
not move independently of the
head.
When properly fit, the helmet
should fit snugly on the player’s
head, without being too tight,
and should move only as the
head moves.
Schutt Model 7788 PRO AiR II™
Proper fit is essential for the
most effective performance
of any helmet system. The
helmet functions as a system
and must be properly fit for
optimum performance. The
player must be made of aware
of the importance of a proper fit.
1. Measure the player’s head
as shown (1” above the eyebrows around the widest part
of the head), using the chart on
this page for size guideline.
Helmet Size
Medium
Large
Head Size
6 1⁄2 - 7
7 - 7 1⁄2
2. The Pro-AiR II™ features
unique fitting components:
front sizers and back sizers.
The standard front sizer for the
helmet is 1” and the standard
back sizer is ¾”. Other sizes
and styles are available. These
components give you the ability to customize the fit of the
helmet on the player.
3. Place the helmet on the player’s head to properly inflate the
air liner inside the helmet. To
do this, we recommend using a
Schutt #7799 inflation needle
pump. Be sure to lubricate the
needle generously; glycerin
is recommended. DO NOT USE
PETROLEUM BASED PRODUCTS,
SUCH AS PETROLEUM JELLY. Do
not force the needle into the
port; doing so may puncture
the liner’s opposite wall.
4. Begin with the inflation
port on top of the helmet.
Proper inflation will usually
require 0-3 pumps, but that
will vary. If too much air enters
the liner, you can release it
by using the valve, as shown.
Proper inflation will have the
helmet snug on the player’s
head but not overly tight.
5. Properly fitted on a player,
the helmet’s front edge and
nose bumper should be approximately 1” above the player’s
eyebrows. Minor adjustments
can be made by adjusting
the inflation of the air liner.
You can also make adjustments by trying different
front and back sizers.
It is the interaction between
the player and the person fitting the helmet that ensures
proper fit and optimum helmet
performance.
Head Circumference
20 1⁄2 - 22”
22 - 23 1⁄2”
Any change in hair style, length or cut may affect the fit of the helmet and warrants a
re-fitting of the helmet on the player, following the steps on this instruction sheet.
6. This helmet features a standard 4-Point High chin strap.
The chin strap should be
attached to the helmet underneath the faceguard, not
above it. All Schutt varsity chin
straps, including hard cups, can
be used with the Pro-AiR II™.
Tighten the chin strap so that
it is snug and centered on the
player’s chin. The ear holes
should still be centered over the
player’s ears.
The Pro-AiR II™ features SUREFIT™
slots. See the bottom of this
sheet for instructions on how
to use SUREFIT™ slots.
7. Jaw pads are another key
component to properly fitting the helmet. The jaw pads
should be snug against the
player’s face, flush with his
jaw, without pushing too forcefully into his cheeks. Jaw pads
are measured in thicknesses.
The Pro-AiR II™ comes standard
with a ¾” Firm universal jaw
pad. Other sizes and styles are
also available.
8. The unique toothed back
pad at the rear of the helmet
should cradle the neck but not
chafe from too tight a fit. There
should not be a large gap from
too loose a fit. The Pro-AiR II™
comes standard with a ¾”
back sizer. Other sizes and
styles are available.
9. To ensure the helmet fits
properly, try rotating the
helmet on the player’s head.
It should not slip. The player’s
hair and skin on the forehead
should move with the helmet
as it’s rotated, but the helmet
should not move independently.
When properly fit, the helmet
should fit snugly on the player’s head, without being too
tight, and should move only as
the head moves.
Schutt Model 7960 DNA Recruit™
Schutt Model 7965 AiR Standard™
Proper fit is essential for the
most effective performance
of any helmet system. The
helmet functions as a system
and must be properly fit for
optimum performance. The
player must be made of aware
of the importance of a proper fit.
1. Measure the player’s head
as shown (1” above the eyebrows around the widest part
of the head), using the chart on
this page for size guideline.
2. These helmets feature a
standard 4-Point High chin
strap. The chin strap should be
attached to the helmet underneath the faceguard, not above
it. Tighten the chin strap so
that it is snug and centered on
the player’s chin. The ear holes
should still be centered over the
player’s ears.
3. These helmets also feature
SUREFIT™ slots. See the bottom
of this sheet for instructions on
how to use SUREFIT™ slots.
4. Jaw pads are another key
component to properly fitting the helmet. The jaw pads
should be snug against the
player’s face, flush with his
jaw, without pushing too forcefully into his cheeks. Jaw pads
are measured in thicknesses.
These youth helmets come
standard with a 1 1/8” soft
universal jaw pad. Other sizes
and styles are also available.
5. Properly fitted on a player,
the helmet’s front edge and
nose bumper should be
approximately 1” above the
player’s eyebrows.
It is the interaction between
the player and the person fitting the helmet that ensures
proper fit and optimum helmet
performance.
6. To ensure the helmet fits
properly, try rotating the
helmet on the player’s head.
It should not slip. The player’s
hair and skin on the forehead
should move with the helmet
as it’s rotated, but the helmet
should not move independently.
DNA Recruit™
Helmet Size
Head Size
Head Circumference
2X-Small
X-Small
Small
Medium
Large
X-Large
6 - 6 1⁄4
6 3⁄8 - 6 1⁄2
6 5⁄8 - 6 3⁄4
6 7⁄8 - 7
7 1⁄8 - 7 1⁄4
7 3⁄8 - 7 1⁄2
19 - 19 1⁄4”
20 - 20 1⁄2”
20 3⁄4 - 21 1⁄4”
21 1⁄2 - 22”
22 1⁄4 - 22 3⁄4”
23 - 23 1⁄2”
Helmet Size
Head Size
Head Circumference
X-Small
Small
Medium
Large
6 3⁄8 - 6 5⁄8
6 5⁄8 - 6 7⁄8
6 7⁄8 - 7 1⁄8
7 1⁄8 - 7 3⁄8
20 - 20 3⁄4”
20 3⁄4 - 21 1⁄2”
21 1⁄2 - 22 1⁄4”
22 1⁄4 - 23”
AiR Standard™
Using the SUREFIT™ Slot
The unique SUREFIT™ Slot
is available only on Schutt
helmets and is designed to
accommodate inside-fitting
chin straps, which can sometimes give you a better fit –
especially for youth players.
2. Remove the buckle from each
of the lower straps and run the
straps along the players face,
inside the helmet shell. Thread
each of the straps through the
SUREFIT™ slot on each side.
1. The top straps should be
attached to the helmet underneath the faceguard, not
over it – just like a conventional 4-Point High hook up (as
shown).
3. Use your thumbs to brace
the straps against the jaw
pads on the inside of the
helmet. Then pull the ear flaps
apart to put the helmet on the
player’s head.
4. Replace the buckle on each of
the straps on the outside of the
shell (they’ll need to be reversed
from original position) and then
snap into place.
5. Adjust the strap length to
ensure a proper fit: the chin cup
should be snug and centered
on the player’s chin. Check the
ear holes on the helmet – they
should be centered over the
player’s ears.
SIZE CHART
WARNING
Please use the chart on this page only as a reference tool or
starting point. Everyone’s head is shaped differently and the
chart may not always indicate the proper size. You should always
consider feedback from the player, as well as close examination
and inspection, as important tools for obtaining the proper fit.
(Prior to helmet fitting, make sure player reads and understands
WARNING found on back of helmet)
Keep your head up. Do not butt, ram, spear or strike an opponent
with any part of this helmet or faceguard. This is a violation of
football rules and may cause you to suffer severe brain or neck
injury, including paralysis or death and possible injury to your
opponent. Contact in football may result in Concussion/Brain
Injury which no helmet can prevent. Symptoms include: loss
of consciousness or memory, dizziness, headache, nausea or
confusion. If you have symptoms, immediately stop and report
them to your coach, trainer and parents. Do not return to a game
or contact until all symptoms are gone and you receive medical
clearance. Ignoring this warning may lead to another and more
serious or fatal brain injury. NO HELMET SYSTEM CAN PROTECT
YOU FROM SERIOUS BRAIN AND/OR NECK INJURIES INCLUDING
PARALYSIS OR DEATH. TO AVOID THESE RISKS, DO NOT ENGAGE
IN THE SPORT OF FOOTBALL. Remember, this warning is of the
utmost importance. Important rule changes have eliminated
the head as a primary and initial contact area for blocking and
tackling techniques. Injury prevention is a primary responsibility
of the coaches and the player. Coaching techniques and strict
observance of the rules are critical factors in minimizing and
preventing serious injuries.
IMPORTANT
The Schutt Helmet System should be checked periodically to
see that proper air pressure is maintained for the liner system.
Various factors can affect the fit of the helmet, i.e., air temperature, altitude changes, hair length, damage to the valve, etc.
Periodic checks should be done to insure that proper fit is being
maintained.
The Football Helmet System What has the Helmet Been Designed to Do?
The football helmet system has been designed and developed to help protect the head, not the neck. All helmet systems are designed with the intent
to reduce concussions. No helmet system can prevent or eliminate all concussions. The helmet was originally designed to reduce the incidence of skull
fractures and to minimize the occurrence of head and scalp lacerations.
The helmet system has accomplished its primary objectives.
The helmet has also been designed with shock absorbing characteristics to
help attenuate blows and reduce the force of impacts to the head in accordance with the NOCSAE helmet test standard as well as new test protocols
being developed by BioKinetics and Associates, Ltd. from research being
conducted by the NFL. A football helmet is not designed to prevent cervical
dislocation or fracture resulting in spinal cord injury or quadriplegia, nor
can the helmet prevent all closed head or brain injuries that may occur as
a result of participating in football.
The helmet has not been designed to be used as a weapon in the sport
of football. The use of the helmet with improper blocking and/or tackling
techniques by the athlete may result in serious injury to the athlete and /
or the opposing player, in addition to being in violation of the football rules.
The rule prohibiting the use of the head as the primary point of contact in
blocking and/or tackling has been in place since 1976.
Helmet Troubleshooting
Q:
A:
My player’s helmet has gouges in it. What do I do?
These gouges are usually caused by metal buckles and/or a buckle with
a “burr” in it. The gouges can also be caused by bent or worn faceguards
or faceguards with exposed metal showing.
You can eliminate the gouges in the future by using plastic or hybrid
buckles on your chin strap, as well as replacing substandard faceguards.
You can even use plastic or hybrid buckles on the top straps while
retaining metal buckles on the bottom straps. To prevent further
gouges from happening, be sure to periodically change buckles during
the season. Another option is to permanently mount the high hook-up
attachment with a screw.
Q:
A:
Cracked Helmets
Q:
The helmet fits loosely on a player’s head, wobbles or moves
independently of his head.
A:
Keep in mind that every head is shaped differently. The helmet is too
big and is probably the wrong size. Measure the player’s head again
and verify the helmet size suggested for his head size is correct. If the
helmet continues to fit too loosely, try using different inflation amounts
in the air liner, as well different sizes of back sizers, front sizers,
crown and side pads.
The first and most important thing to know about cracked helmets is:
NEVER USE THEM UNDER ANY CIRCUMSTANCES. Cracked helmets are
unsafe. How do cracks occur in helmets? Most are caused by overtightening the hardware holding the faceguard onto the helmet. The
faceguard needs to be able to flex slightly in order for it to absorb
impact. DO NOT over-tighten the faceguard hardware; hand tighten the
hardware and loop straps until snug. Don’t force them!
Q:
I’ve tried to get a player’s helmet to fit properly but I just can’t get it to
work. What’s my next step?
A:
Keep in mind that every head is shaped differently. If a helmet won’t fit
properly, there are a number of options to try: if the helmet has an air
liner, you can try to decrease or increase the inflation in the liner; for
helmets that have front sizers, back sizers, crown pads or side pads,
you can try different sizes and thicknesses to assist in the fitting.
If those steps fail, you may need to try a different size of your helmet
model or you may need to try a different Schutt helmet model altogether. Make sure the player and couch are both satisfied with the fit
of the helmet.
Q:
The player’s helmet has an air liner but when I inflate it – even with a
small amount of air – it’s too tight.
A:
If even slight inflation causes the helmet to fit too tightly, you likely
need to try the next larger size of helmet. If you have over-inflated the
air liner, release all of the air from it and then try again, but this time,
using less air in the liner.
You may also achieve better fit by using different sizes of accessories,
like front and back sizers, crown or side pads. Keep in mind that helmets and helmet styles will fit each player’s head a little bit differently
and what worked for one player may not work for another. It’s important
to educate the player that a properly fitted helmet should feel snug, not
tight, and he should not be constantly adjusting the air inflation in the
liner. Proper fit should be maintained at all times.
Q:
The helmet keeps slipping down onto the bridge of the player’s nose.
It’s the right size helmet, I think, so what should I do?
A:
There are a number of factors that could make a correctly sized helmet
not fit properly on a particular player: the helmet may have been worn
by someone else and is still customized to fit him; the player may have
an unusually sloping forehead; the air liner may be under-inflated;
accessories, such as back sizers, front sizers, crown pads and jaw
pads may not be the correct size for the player; the chin strap may be
slipping. In addition, the helmet may simply be the wrong size for the
player.
For the above circumstances, simply follow the steps to properly fit
a helmet and make sure to try different sizes of accessories, as well
different amounts of inflation in the air liner. You can try replacing the
chin strap or using a different style of chin strap, as well. It’s important
to educate the player that a properly fitted helmet should feel snug,
not tight, and he should not be constantly adjusting the air inflation in
the liner.
Q:
The helmet is sitting too low on the player’s head. I think I followed all
the steps. What did I do wrong?
A:
Maybe nothing. It’s important to remember that all heads are shaped
differently and some players are going to be more difficult to fit properly. The helmet may sit too low on the player’s head because he is
inbetween full sizes of helmet or has an unusually sloping forehead.
Try using different sizes of accessories, like front sizers, back sizers,
crown pads and side pads – if your helmet has them. You can also try
increasing the inflation in your air liner. You may need to try different
models of Schutt helmets before achieving the proper fit.
Q:
There is a visible gap in the area around the player’s temples. I think I
followed all the steps. What did I do wrong?
A:
It’s important to remember that all heads are shaped differently and
some players are going to be more difficult to fit properly.
Try using different sizes of accessories, like front sizers, back sizers,
crown pads and side pads – if your helmet has them. You can also try
increasing the inflation in your air liner. You may need to try different
models of Schutt helmets before achieving the proper fit.
Q:
Another player is complaining of pressure in the area around his temples. I think I followed all the steps. What did I do wrong?
A:
It’s important to remember that all heads are shaped differently and
some players are going to be more difficult to fit properly.
Try using different sizes of accessories, like jaw pads, front sizers, back
sizers, crown pads and side pads – if your helmet has them. You can
also try decreasing the inflation in your air liner. You may need to try
different models of Schutt helmets before achieving the proper fit.
Q:
I’ve fitted the helmet properly on a player but he now says the jaw pads
are chafing on his neck. Any ideas?
A:
The rim of the jaw pads may prove irritating for some players, especially those players with thicker necks, like linemen. Try switching to
soft jaw pads.
Q:
A:
My player says he can’t see very well. Is it the faceguard or the helmet?
Q:
What if adjusting the Crown Air Liner does not give me the proper clearance and fit for my helmet?
A:
The front edge of the helmet should be approximately 1” above the
player’s eyebrows. If the inflation of the Crown Air Liner does not give
you the proper fit then you likely need to try another size of helmet.
Q:
Why do you recommend using the “through-the-faceguard” attachment
system for chin straps on the ION 4D™ and Youth ION 4D™ helmets?
What if I want to use a different method, such as 4-Point High or Short
N’ Long?
A:
We recommend “through-the-faceguard” attachment because it
reduces contact points on the hitting area of the shell, while still
giving you the proper fit, comfort and protection. The helmets do
not require that you use this method, however, as both the varsity
and youth models are scored for installation of additional chin
strap snaps.
It could be either one that’s causing the problem. Check to see if the
faceguard has a double-wire (DW) style; DW designs have a narrower
eye opening. If that’s the problem, try switching styles to a different
style with a wider eye opening. As an alternative, the helmet may not
be sized properly and this could cause the helmet to drop down into
the player’s sightline. If it’s too small, the faceguard may be forced up
and into his vision. The front edge of the helmet should be 1” above the
player’s eyebrows. If that’s not the case, repeat the steps for properly
sizing and fitting a helmet.
Q:
What if I need to re-fit a player’s helmet, specifically the ION
4D™, DNA Pro+ or AiR XP™?
A:
We recommend starting over from the beginning, following
the steps on this instruction sheet, until a proper fit has been
accomplished and both the player and person fitting the helmet
are satisfied with the fit of the helmet.
Q:
I’m having trouble inflating the air liner in a helmet. In fact, I don’t think
air is going into it at all. What should I do?
A:
This could be caused by a number of things: the valves are not aligned
properly; the valves are dried out or cracked; the valve may have
rotated forward.
If the valves are not aligned, adjust the liner until the valves align with
the openings in the shell. If the valves have dried out or cracked, you
need to replace the air liner. Valves can dry out or crack if petroleum
based products (like Petroleum Jelly) are used to lubricate the inflation needle. We recommend you always use Glycerin to lubricate the
inflation needle. Do not use your mouth to lubricate the needle, either,
as acidity in saliva may damage the air valve. If the valve has rotated
forward because the back sizer in the helmet has moved, simply realign
the valve with the shell opening.
Q:
Some of the air liners have bladders that have hardened or
ballooned out. Can these liners still be used?
A:
Air liners that have bladders that have hardened or ballooned should
be replaced.
Q:
Several of my helmets have bladders that have burst or leaked. What
about them?
A:
These will need to be replaced. You can check for leaks in the
air liner by filling it completely with air and then submerging it
in water. Bubbles indicate a leaking liner that needs to be replaced.
Bladders most frequently leak because a basketball pump needle has
been used to inflate it. Those needles are too long and will frequently
puncture the wall of the bladder or liner. You should only use a Schutt
#7799 inflation pump and needle to inflate your liners.
Q:
A:
Some of the T-Nuts on my helmets are rusting. What should I do?
Q:
Some of the players on our team are complaining that their chin straps
are slipping. What can I do to prevent that?
A:
It’s possible that the coating may have separated from the strap. If
that’s the case, replace the chin strap as soon as possible.
All of our hardware is now stainless steel so these are aging T-Nuts
and should be replaced. Stainless steel won’t rust so that will eliminate
your problem. Make sure you request your reconditioner replace all
aging hardware on your helmets.
Make sure the teeth on the buckles are facing the correct way. On
double-teeth buckles, the teeth should face the open end of the strap.
On triple-teeth buckles, make sure the double-teeth are on the bottom
and face the open end of the strap.
To avoid this in the future, request your reconditioner to replace all chin
straps annually and to use Schutt Hybrid Buckles, which have a stainless steel post and teeth.
Faceguard Troubleshooting
Q:
I think some of the faceguards on our helmets are slipping. Can something be done?
A:
There are various reasons a faceguard may slip: it’s been spread or
sprung from multiple impacts; it may be rattling upon contact; the loop
straps may be the wrong size; the T-Nuts holding it in place are loose.
If you have a faceguard that is spread, replace it immediately. DO NOT
RE-FORM OR RE-DIP a faceguard that is spread. If the faceguard is
rattling upon contact, you can try using double-mounted loop straps
reversed or same side to increase the faceguard’s stability. If loop
straps are the wrong size, replace them with straps that are made
for ARMORGUARD® Elite faceguards. We recommend you instruct your
reconditioner to replace any older ARMORGUARD®/POLYARMOR® faceguards. If the T-Nuts are loose, make sure you firmly secure them but
don’t over tighten them.
Q:
I’m having some trouble lining up the loop straps properly and some of
them aren’t closing completely. Any suggestions?
A:
You may be using mixed inventory of loop straps. Older
loop straps, like POLYARMOR® loop straps have smaller
circumferences and won’t work with newer faceguards (like
ARMORGUARD® or ARMORGUARD® Elite). You’ll need to use newer Schutt
loop straps for the newer faceguards. Be sure to separate your inventory and to instruct your reconditioner to replace all ARMORGUARD® and
POLYARMOR® faceguards.
Q:
A few of our players have complained that their faceguard is too close
to their face and they’re getting bounce back. Do you have a solution?
A:
Some players have very prominent jawlines and may experience this.
If your player is wearing a large-size helmet, try using an XL faceguard:
they have a slightly wider profile and longer length. If you do this, you
may also need to change the jaw pads in the player’s helmet to maintain the proper fit.
Q:
I’ve noticed that the faceguards on several players are snagging on
their shoulder pads when they turn their heads. What can I do?
A:
Some players prefer to wear longer faceguard styles, like an RJOP. We
recommend switching to a shorter style mask. If your player is wearing
a DNA Pro or DNA Pro + helmet, the new design of the DNA™ faceguards
should address this.
Helpful Hints
NOTE: The following list of helpful hints is only a partial list.
It is not intended to be a comprehensive list.
If you have any questions, please call Schutt Sports at 1-866-4SCHUTT.
1.Read the Helmet Warning Label to your player. Explain to him the risks of using the
helmet in an improper manner such as butting, ramming or spearing. Also explain to
him that he may incur serious injury if he uses improper techniques and/or uses the
helmet as a weapon. Make sure both the player and the person fitting the helmet are
satisfied with the fit of the helmet.
2.Review the Schutt Helmet Fitting Video prior to your fitting session. If you don’t have
a Schutt Helmet Fitting instructional video, you may request one from Customer
Service (800-426-9784) or www.schuttsports.com
3.When fitting your players, if you do not possess a measuring tape, use spare liners
(S, M, L, XL) to size players. The liner is an accurate indicator of shell size. In most but
not all cases, if the liner fits snugly on the head, so will the helmet shell.
4.Fit to “snugness” rather than “too loose” or “too tight.” Make sure the player provides
input into fitting the helmet. Ultimately, the final decision as to a proper fit is a shared
responsibility between the person doing the fitting and the player being fit.
5. If a player is a “tweener” (between shell sizes) first try, if possible, to fit him in the
smaller shell size.
6.When fitting, fit the back or lower chin strap first. When putting high hook-up chin straps
underneath the facemask, slide the chin strap and buckle underneath the facemask
next to the nose bumper as this is the widest part of the mask. Then slide the chin
strap out to the attachment point.
7.If using a Schutt plastic buckle with three (3) sets of teeth, the double set of teeth
should be on inside of strap.
8.If possible have your reconditioner replace all chin straps every year. New chin
straps assist in obtaining the proper fit of a helmet.
9.When attaching a facemask, don’t completely tighten each loop strap until all four
(4) loop straps are in place.
10.Use only Schutt inflator needles when inflating liners. Conventional length needles
may damage the liner. Do not use a mechanical or electric pump to inflate the AiR®
liners.
11.Armor All® protectant is recommended to keep Schutt liners soft and pliable. If the liner
does harden, we recommend replacing it.
12.Glycerin is the proper inflation needle lubricant. Do not use a petroleum-based product
such as Vasoline®. DO NOT WET THE NEEDLE WITH YOUR MOUTH, AS ACIDITY IN SALIVA
MAY ALSO DAMAGE THE AIR VALVE.
13.Do not attach accessories that are not supplied nor approved by Schutt Sports.
Attachments of accessories not supplied or recommended by Schutt Sports voids
the warranty and could adversely affect the protective capabilities of the helmet
system.
14.The Schutt Helmet System should be checked periodically to maintain the proper fit.
Various factors can affect the fit of the helmet, i.e., air temperature, altitude changes,
hair length, damage to the valve, etc. Periodic checks should be done to insure that
proper fit is being maintained, etc.
15.It is useful to keep records of your fitting for tracking purposes. Ideally, once you
make fitting adjustments to a helmet for a player, you want that player to wear that
particular helmet as long as he plays and so long as it continues to fit him properly.
If you have no records, then you must start from scratch every year when fitting
since you will have some helmets which have had fitting adjustments made to them
and some which have not when they are returned to you from your reconditioner.
If you do not keep records, then ask your reconditioner to make sure all of your
helmets are returned to you in “standard issue” condition.
Helmet Care and Warranties
Helmet Warranty
The warranty for poly-carbonate shells (ION 4D™,
Youth ION 4D™, AiR XP™, Youth AiR XP™, DNA PRO+™,
AiR Advantage®, AiR Varsity Commander™ and PROAiR II™) is five (5) years. In order to honor the shell
warranty for ION 4D™, Youth ION 4D™, AiR XP™, DNA
PRO+™, AiR Advantage®, AiR Varsity Commander™
and PRO-AiR II™ reconditioning by a NAERA certified
reconditioner is required. Use only factory replacement parts to validate the warranty.
The warranty for ABS shells (Youth DNA PRO+™,
Youth Advantage®, DNA Recruit™, and AiR Standard™)
is three (3) years. Although reconditioning is not
required to validate the warranty period for youth
helmets, it is recommended that a regular repair
and replacement program be adopted until the
helmet is retired.
Air liners are warranted for a period of one (1) year.
Helmets covered under the warranties should be
returned in whole with all internal components
intact to the Schutt Sports dealer from whom
purchased, along with evidence of the purchase
date, for return to the Schutt Sports Manufacturing
Company. Schutt will inspect the helmet and will
determine the disposition of repair or adjustments,
or replacement free of charge.
Helmet Maintenance/Shell Cleaning
Maintenance of the Schutt Helmet System is
very simple. Any worn component part is easily
replaced or changed, and if a fitting adjustment
needs to be made accessory parts may be used.
These accessories are available from your local
Schutt Sports Dealer.
The Model 8500 Sideline Kit is pre-packaged with
many of the items needed to perform routine
maintenance for your helmets. If the helmet shell
requires cleaning to remove old decals, residue,
scuff marks, etc., the Model 7759 Schutt Helmet
Care Kit is recommended for this purpose. This kit
contains cleaners, polish, sanitizer and deglue to
clean 200 - 300 helmets. Replacement bottles are
also available. Other products may void warranties
and could adversely affect the protective capabilities of the helmet.
Do not apply solvents or strong cleaning agents
to the helmet shell, liner or interior parts. Many
products sold commercially over the counter contain components that will adversely affect the
Schutt Helmet System. If you have a question
whether a solvent or cleaner is approved, please
contact Schutt Sports for information. If, in cleaning the helmet, the outside WARNING label becomes
detached, the label must be replaced. Call Schutt
Sports Customer service for new labels.
Helmet Useful Life
The Schutt Football Helmet has no Useful Life policy
or Mandatory Retirement Age. We do, however,
suggest that institutions/teams adopt a program
of systematic reconditioning & replacement of helmets as no helmet will last forever. This will help to
balance the cost of helmets from year to year as
well as keep inventory up to date. Do not use an air
liner that is damaged and never wear a helmet that
is cracked or damaged.
Important — Warranty ­— Performance
PRO GLOSS® PAINT
You may replace or change any part or component
of the Schutt Helmet System as long as you follow
the manufacturer’s guidelines. However, alterations, additions or any component deletions or
removals you make to the helmet may void this
warranty and could adversely affect the protective
capabilities of the helmet.
In addition to the standard molded and painted
colors, Models 2030 ION 4D™, 2035 Youth ION 4D™,
7890 AiR XP™, 7895 Youth AiR XP™, 2021 DNA PRO+™,
7888 AiR Advantage®, 7800 AiR Varsity Commander™,
7788 PRO-AiR II™, 2026 Youth DNA PRO+™, 7960 DNA
Recruit™ and 7880 Youth Advantage® are offered in
a variety of Pro Gloss® colors, a paint designed to
enhance helmet appearance, and clean up easier,
thus reducing maintenance time, and enabling
teams to maintain that “new helmet look” for the
entire season. Check the Catalog or call Customer
Service for color information.
Should there ever be any question regarding the
warranty, evaluation or function of a helmet and/
or the component parts, please contact Schutt
Sports for a free helmet inspection.
Air Liners/Needles
Armor All® protectant is recommended to keep air
liners soft and supple. Remove air liner from helmet before applying.
Do not use a mechanical or an electric pump to
inflate the air liners. Use only the Schutt Model
7799 Inflation Pump and Needle which is specifically designed for air liners. Other needles may
damage the air liner. Do not use an air liner that
is damaged.
Glycerin is the proper inflation needle lubricant. DO
NOT use a petroleum based product such as petroleum jelly. DO NOT WET THE NEEDLE WITH YOUR
MOUTH, AS ACIDITY IN SALIVA MAY ALSO DAMAGE
THE AIR VALVE. AiR® is a registered trademark of
Schutt Sports.
The name Armor All® is a registered trademark of
Armor All® Products Corporation.
If your helmet color is not listed in the Catalog,
Schutt Sports has the ability to match any paint color.
Paint Warning
Substances applied to the helmet shell which are
not compatible with the shell material can cause
deterioration, embrittlement and/or breakage,
thereby exposing the wearer to unnecessary risk
and danger. Usage of non-compatible paints,
polishes and/or cleaners will render the helmet
shell unsafe for further use and will void warranties.
Use only Schutt approved primer, paint, thinner,
polishes, and cleaners. For proper helmet painting,
contact a Schutt Sports Authorized Reconditioner
or Schutt Service Center. Failure to comply will
destroy shell integrity and void warranties. If you
have any questions concerning paint applications,
please call Schutt Sports at 1-866-4SCHUTT.
Suggested Inspection Checklist
for Football Helmets
1. Check helmet fit in accordance with manufacturer’s instructions and procedures.
2. Examine shell for cracks, particularly noting any cracks around holes (where most
cracks start) and replace any shells that have cracked.
Many cracks in the shell are inadvertently caused by overtightening of the facemask screws. DON’T USE A HELMET WITH A CRACKED SHELL.
3. Examine all mounting rivets, screws, hook/loop tape and snaps for breakage,
distortion and/or looseness. Replace components as needed.
4. Replace faceguards if bare metal is showing, or if guard has spread (flattened out)
or sprung (opened up).
5. Examine internal components of helmet and replace parts which have become damaged
such as Jaw Pads, Chin Straps, Front Sizers, Back Sizers, Crown Pad and Side Pads.
6. Inspect the hardware to see if it needs replacement.
7. Read instructions provided by manufacturer regarding care and maintenance procedures. Always follow these instructions. Use only manufacturer’s approved parts when
replacements are needed.
8. Never allow anyone to sit on helmets. This could cause the fit of the helmet to change.
CAUTION: Only paints, waxes, decals or cleaning agents approved by the manufacturer
are to be used on any helmet. It is possible to get a severe or delayed reaction by using
unauthorized materials, which could permanently damage the helmet shell and affect
its performance and durability.
PLAYERS: It is your responsibility to inspect your helmet prior to use as follows:
1. Do not use this helmet unless all pads are securely in place in compliance with
fitting instructions. Size designations are for us as guidelines only. Be sure helmet
is properly fitted before participating in the sport.
2. F ollow recommended practice for adjusting air pressure, if needed, to ensure proper fit.
If the air liner in your helmet is leaking, notify your coach, equipment manager or athletic trainer. Never use a helmet that has an air liner that is leaking.
3. Check internal components of helmet for proper placement and integrity.
Replace parts as needed.
4. Check all rivets, screws, hook/loop tape and snaps to assure they are properly
fastened and holding protective parts.
If any of the above inspections indicate a need for repair and/or replacement, notify your
football coach, equipment manager or athletic trainer immediately. This is your
responsibility. NEVER WEAR A DAMAGED HELMET.