We Know insulation Inside And Out
Transcription
We Know insulation Inside And Out
The x e t o l Ce y d n a H Guide The Industry Guide to PIR Thermal Insulation We know insulation inside and out Contents 04 ▶ Energy conservation – the rules 06 ▶ Celotex – we know insulation inside and out 08 ▶ Product descriptions 14 ▶ Insulation solutions for pitched roofs 16 Pitched roof sarking 18 Insulation between and over rafters 20 Insulation between rafters 22 Insulation between and under rafters 24 ▶ Insulation solutions for flat roofs 26 Built-up flat roofing applications 28 Flat roof insulating deck 30 Insulation between joists 32 34 Insulation between and under joists ▶ Insulation solutions for walls 36 Masonry cavity walls 38 Blockwork comparison list 40 Solid masonry walls (Internal) 42 Solid masonry walls (External) 44 Timber frame wall lining 46 Single timber frame wall lining 48 Timber frame wall sheathing 50 Steel stud framed walls 52 ▶ Insulation solutions for floors 54 Calculating the P/A ratio 56 Concrete slab floors 58 Beam and block floors 60 Suspended timber floors 62 Underfloor heating 64 ▶ Garage conversions 66 ▶ Loft conversions 68 ▶ Environmental information 70 ▶ Notes 03 Energy conservation – the rules Building Regulation requirements and The Code for Sustainable Homes England and Wales Approved Document L1A (2006) – new dwellings Elemental U-values – indicative only For regulation compliance, new dwellings must achieve a CO2 Target Emissions Rate (TER). This is unique to each dwelling design and is calculated using Standard Assessment Procedure (SAP) 2005. The TER is more easily achieved by specifying high standards of fabric insulation, resulting in low U-values. The U-values shown indicate the standard of insulation required to meet typical dwelling TERs and are given for guidance purposes only. England and Wales Approved Document L1B (2006) – work in existing dwellings Elemental U-values UK building regulations require buildings to be reasonably efficient in their use of energy to reduce carbon dioxide (CO2) emissions. CO2 has been identified as the main ‘greenhouse’ gas responsible for global warming and climate change. Compliance with the regulations can be achieved by following the guidance in the following documents: This minimises the overall thickness of the building fabric allowing maximum utilisation of internal space for a given building ’footprint’. England and Wales: Approved Document L Introduced in April 2007, The Code for Sustainable Homes provides an all round measure of the sustainability of new homes, ensuring that sustainable homes deliver real improvements in key areas such as CO2 emissions. The code uses a sustainability rating system to communicate the overall sustainability performance of a home. The code aims to reduce further greenhouse gas emissions and ensure that all future housing stock has fewer negative impacts on the environment. Scotland: Technical Handbook – Section 6: Energy Northern Ireland: Technical Booklet F An essential requirement of the regulations is to ensure that the building fabric is well insulated to prevent excessive heat loss. This reduces the amount of energy required to provide space heating. CO2 emissions are reduced as less fossil fuel (e.g. gas, oil, coal) is burnt to provide the energy. Buildings are also required to be more airtight and for thermal bridging to be reduced. When applied as a continuous sealed layer, Celotex insulation completely eliminates the thermal bridging and provides an effective barrier. The very low thermal conductivity of Celotex PIR insulation boards enables low fabric U-values to be achieved with the minimum of thickness. 04 T: 0901 996 0100* Under the new regulations existing dwellings do not have to meet a TER. Instead, they have to meet so called ‘elemental U-values’ which refers to target figures for individual floor, wall and roof elements of the building. These values are shown in the illustration to the right. Scotland Domestic Technical Handbook – Section 6: Energy Elemental U-values Under the Scottish regulations dwellings do not have to meet a target TER. Instead they have to meet so called ‘elemental U-values’ which refers to target figures for individual floor, wall and roof elements of the building. These values are shown in the illustration to the right. Note: These values assume a minimum SEDBUK boiler efficiency of 78% and the total area of doors, windows and rooflights <25% of the dwelling’s total floor area. www.celotex.co.uk 05 Celotex – we know insulation inside and out When you specify Celotex insulation, you are accessing an unrivalled product and service package that has evolved through a process of constant innovation spanning eight decades. The evolution continues with intensive product development across our highly specialised Celotex product range. ▶ most flexible and versatile insulation type and ideally suited for floors, walls and roofs. ▶ ideal when self-supporting insulation is required Document L we now offer a service to calculate Standard Assessment Procedure (SAP) ratings for dwellings and to provide advice on any aspect of product selection to ensure compliance with the relevant Building Regulations. Sustainability Operating within the construction sector and specialising in insulation products we are acutely aware of the energy efficiency and carbon emission impact of our industry and our activities. Euroclass D2. U-value calculations for all product applications are also available – or it may be easier to visit us at www.celotex.co.uk where we offer a free online U-value facility. Coupled with our leading Technical Services Advisory Centre, Celotex is your insulation specialist of choice. For further information or to contact our Technical team, visit www.celotex.co.uk or call 0901 996 0100*. We are committed to ensuring the environmental impact of our operations, material specifications, waste management, packaging and the distribution of our products is kept to a minimum. A reduction in our carbon output remains an environmental goal. These developments are represented in our depth of product offer. Celotex offers an unrivalled range of thicknesses from 12 - 200mm. Range overview Our centre is now manned from 8am until 5:15pm to provide the maximum coverage to the building professional and specifier. Our accredited environmental profile achieves an A rating within the ‘2002 Green Guide to Specification’. The pursuit of improved energy efficiency, the reduction of CO2 emissions and, of course, the drive towards zero carbon will continue to drive our product and service developments. Celotex offers the widest range of thicknesses amongst all companies ranging from 12mm 200mm, with products suitable for floor, wall, roofing and flat roofing applications. In addition, exceeding the demands of our customers, specifiers and trade partners will help maintain our position as the UK brand leading provider of PIR thermal insulation. We have specialist solutions such as for underfloor heating systems (FF3000), for thermal bridging (TB3000) as well us our leading general purpose and multi-functional board GA3000. In addition our XR3000 range sets a new industry standard in ‘thick’ insulation board. Why Celotex PIR Thermal Insulation? We have also now extended our flat roof collections with our EL3 board offering maximum versatility in these applications. Our newly expanded product range provides thermal insulation solutions that fully meet the requirements of current legislation as well as the demands of building professionals, specifiers and users. As pioneers of PIR thermal insulation we continue to maintain a considerable advantage over our competitors. This is best reflected in the sum total of our achievements in product performance and in-depth knowledge of manufacturing techniques. Our PIR insulation offers the following benefits: ▶ low thermal conductivity minimising heat loss ▶ can provide air and moisture barrier ▶ excellent fire performance properties meeting ▶ easy to handle offering no irritation In line with the requirements of Approved ▶ low emissivity (low-e) value due to our foil In line with our position as brand leader we are continually looking to offer an ever improving service level. The pursuit towards zero carbon and other such initiatives as the Code for Sustainable Homes will mean many of our programmes are not reflected in this guide. Investment in our products and services to ensure that we achieve and indeed exceed the minimum performance requirements set out in legislation remains a strategic objective of the Company. We continue to concentrate on energy efficiency and reducing CO2 emissions. The use of Celotex will help you achieve this. For the latest and most complete information please visit us at www.celotex.co.uk specifiers and customers alike. Technical Service Advisory Centre facers further improving thermal efficiency mineral wool leading to thinner insulation solutions www.celotex.co.uk Full product description and specification details can be found in our flat roofing section, from page 24. Staffed by experienced construction specialists, the Celotex Technical Service Advisory Centre has earned an excellent reputation for its comprehensive level of support. No other insulation board manufacturer can equal the level of personal assistance that our team offers. ▶ better thermal efficiency, per mm, than 06 ▶ easy to cut and shape for intricate details T: 0901 996 0100* www.celotex.co.uk 07 Product descriptions Celotex T-Break™ TB3000 is a thin, foil faced insulation board with unreinforced core foam (except 35 - 45mm which contain glass fibre reinforcement) and thicknesses ranging from 12 to 45mm. The T-Break™ name stems from the design function of the range; which is to provide simple solutions to overcome localised thermal bridges. Celotex is unique in being able to offer boards as thin as 12mm to the market for this purpose. Celotex Tuff-R™ GA3000 has long been at the heart of the Celotex product range, providing a range of thermal insulation solutions to the builder. The Celotex Tuff-R™ GA3000 product is a foil faced thermal insulation board which has core foam uniquely reinforced with glassfibre. These products still feature the best reaction-to-fire performance (Euroclass D/s2/d0) measured in accordance with new European Standards of any similar product on the market. Always install Celotex T-Break™ TB3000 in accordance with the instructions supplied by Celotex Limited. Always install Celotex Tuff-R™ GA3000 in accordance with the instructions supplied by Celotex Limited. Standard board dimensions Standard board dimensions 1200mm x 2400mm (with grid markings to assist installation) 1200mm x 2400mm (with grid markings to assist installation) Physical properties Physical properties Thermal resistance (R) values for Celotex products are declared in accordance with BS EN 13165:2001. These R-values equate to a Thermal Conductivity (λ) value of 0.023 W/mK. Thermal resistance (R) values for Celotex products are declared in accordance with BS EN 13165:2001. These R-values equate to a Thermal Conductivity (λ) value of 0.023 W/mK. Fire resistance Fire resistance Reaction to fire = Euroclass F in accordance with BS EN 13823:1997 Part 7 = class 1. Surface spread of flame in accordance with BS 476:1997 Part 7 = class 1. Reaction to fire in accordance with BS EN 13823:2002 = Class D/s2/d0 (except 100mm = Euroclass F). Surface spread of flame in accordance with BS 476:1997 Part 7 = Class 1. Celotex Extra-R™ XR3000 is new to the Celotex range and is manufactured on our latest state-of-the-art restrained rise production line featuring our own unique jointless laydown technology. This technology enables us to offer thicker boards with no visible seams in the foam core. This foil faced product will be targeted at ‘cut-to-fit’ applications for insulation between rafters or joists and will enable users to achieve lower U-values with a single layer of insulation which has previously not been possible and will help designers meet the present and future requirements of Approved Document L (2006) of the Building Regulations. Always install Celotex Extra-R™ XR3000 in accordance with the instructions supplied by Celotex Limited. Celotex Double-R™ LG3 is a high performance insulation board for use in commercial, agricultural and industrial buildings. It is offered with a white painted stucco embossed foil face and approval from the Loss Prevention Certification Board (LPCB). Celotex Double-R™ LG3 achieves a class leading reaction-to-fire performance of Euroclass B/s2/d0 when measured in accordance with European Standards. As well as excellent dimensional stability, LG3 is lightweight, rapidly installed and provides a semi-decorative finish. Always install Celotex Double-R™ LG3 in accordance with the instructions supplied by Celotex Limited. Standard board dimensions Standard board dimensions 1200mm x 2400mm 1200mm x 2400mm (with grid markings to assist installation) Physical properties Physical properties Thermal resistance (R) values for Celotex products are declared in accordance with BS EN 13165:2001. These R-values equate to a Thermal Conductivity (λ) value of 0.023 W/mK. Fire resistance Reaction to fire = Euroclass F in accordance with BS EN 13823:2002. Thermal resistance (R) values for Celotex products are declared in accordance with BS EN 12667:2001. These R-values equate to a Thermal Conductivity (λ) value of 0.022 W/mK. Fire resistance Reaction to fire in accordance with BS EN 13823:2002 = Class B/s2/d0. Surface spread of flame in accordance with BS 476:1997= Class 0. Product range Product range Product code TB3012 TB3020 TB3025 TB3030 TB3035 TB3040 TB3045 08 Thickness (mm) 12 20 25 30 35 40 45 R-valve (m2K/W) 0.50 0.85 1.05 1.30 1.50 1.70 1.95 Product code GA3050 GA3055 GA3060 GA3065 GA3070 GA3075 GA3080 GA3090 GA3100 T: 0901 996 0100* Thickness (mm) 50 55 60 65 70 75 80 90 100 R-valve (m2K/W) 2.15 2.35 2.60 2.80 3.00 3.25 3.45 3.90 4.30 Product range Product code XR3110 XR3120 XR3130 XR3140 XR3150 XR3165 XR3200 Thickness (mm) 110 120 130 140 150 165 200 R-valve (m2K/W) 4.75 5.20 5.65 6.05 6.50 7.15 8.65 Product range Product code LG3/25 LG3/30 LG3/40 LG3/50 www.celotex.co.uk Thickness (mm) 25 30 40 50 R-valve (m2K/W) 1.10 1.35 1.80 2.25 09 Product descriptions Celotex Tuff-R™ CW3000 provides a simple cavity wall insulation solution with a foil faced thermal insulation board which has core foam uniquely reinforced with glassfibre. These products feature a good reaction-to-fire performance (Euroclass D/s2/d0) measured in accordance with new European Standards compared to any similar product on the market. Always install Celotex Tuff-R™ CW3000 in accordance with the instructions supplied by Celotex Limited. Standard board dimensions 1200mm x 450mm (with grid markings to assist installation) Celotex Fast-R™ FF3000 is manufactured on our state-of-the-art restrained rise production line featuring our own unique jointless laydown technology. This technology enables us to offer thicker boards with no visible seams in the foam core. This foil faced product is targeted specifically at ‘under screed’ floor applicationsincluding underfloor heating systems – where the higher density and compressive strength both prove valuable to the installer. Always install Celotex Fast-R™ FF3000 in accordance with the instructions supplied by Celotex Limited. Standard board dimensions 1200mm x 600mm and 2400mm (with grid markings to assist installation) Physical properties Thermal resistance (R) values for Celotex products are declared in accordance with BS EN 13165:2001. These R-values equate to a Thermal Conductivity (λ) value of 0.023 W/mK. Fire resistance Reaction to fire in accordance with BS EN 13823:2002 = Class D/s2/d0 (except CW3025/CW3030/CW3035/CW3100 = Euroclass F). Surface spread of flame in accordance with BS 476:1997 Part 7 = Class 1. Physical properties Thermal resistance (R) values for Celotex products are declared in accordance with BS EN 13165:2001. These R-values equate to a Thermal Conductivity (λ) value of 0.023 W/mK. Fire resistance Reaction to fire = Euroclass F in accordance with BS EN 13823:2002. Product range Product code CW3025 CW3030 CW3035 CW3040 CW3045 CW3050 CW3055 CW3060 CW3065 CW3070 CW3075 CW3080 CW3090 CW3100 10 Thickness (mm) 25 30 35 40 45 50 55 60 65 70 75 80 90 100 R-valve (m2K/W) 1.05 1.30 1.50 1.70 1.95 2.15 2.35 2.60 2.80 3.00 3.25 3.45 3.90 4.30 Celotex Tempchek™ Deck TD3000 provides a quick and easy way to achieve effective thermally insulated roof decks for building structures such as garage roofs where there will be only occasional trafficking. These products feature a foil faced insulation board, to give the best insulation value possible, bonded to a facing of 5.5mm WBP ply. This allows the user to install the roof structure in one operation since the product provides the deck, insulation and vapour control thereby considerably reducing installation times ahead of weatherproofing. Celotex Tempchek™ TA3 is a purpose Always install Celotex Tempchek™ Deck TD3000 in accordance with the instructions supplied by Celotex Limited. Always install Celotex Tempchek™ TA3 in accordance with the instructions supplied by Celotex Limited. Standard board dimensions Standard board dimensions 1200mm x 2400mm (with grid markings to assist installation) 1200mm x 2400mm (with grid markings to assist installation) Physical properties Physical properties Thermal resistance (R) values for Celotex products are declare in accordance with BS EN 13165:2001. These R-values equate to a Thermal Conductivity (λ) value of 0.023 W/mK (foam core). Thermal resistance (R) values for Celotex products are declared in accordance with BS EN 12667:2001. These R-values equate to a Thermal Conductivity (λ) value of 0.023 W/mK. Fire resistance (insulation only) Fire resistance Reaction to fire in accordance with BS EN 13823:2002 = Class D/s2/d0 (except TD3106/TD3116/TD3126 = Euroclass F). Surface spread of flame in accordance with BS 476:1997 Part 7 = Class 1. Surface spread of flame in accordance with BS 476:1997 Part 7 = Class 1. T: 0901 996 0100* Thickness (mm) 50 70 75 85 90 100 125 150 Tempchek™ TA3 performs to a compressive strength of 150kPa giving improved resistance to site traffic during installation and comes available in thicknesses ranging from 50 -150mm. Product range Product range Product code FF3050 FF3070 FF3075 FF3085 FF3090 FF3100 FF3125 FF3150 designed insulation board for use with mechanically fixed and ballasted single ply weathering systems. It provides a quick and easy way to achieve effective thermal insulation in flat roofing structures. These boards all feature the unique jointless lay down system to improve the flatness of the product. 2 R-valve (m K/W) 2.15 3.00 3.25 3.65 3.90 4.30 5.40 6.50 Product range Product code Thickness (mm) R-valve (m2K/W) insulation + ply TD3076 TD3081 TD3086 TD3096 TD3106 TD3116 TD3126 70 + 6.0 75 + 6.0 80 + 6.0 90 + 6.0 100 + 6.0 110 + 6.0 120 + 6.0 3.05 3.30 3.50 3.95 4.35 4.80 5.25 Product code TA3/50 TA3/70 TA3/75 TA3/85 TA3/90 TA3/100 TA3/125 TA3/150 TA3/110 www.celotex.co.uk Thickness (mm) 50 70 75 85 90 100 125 150 110 RD-valve (m2K/W) 2.15 3.00 3.25 3.65 3.90 4.30 5.40 6.50 4.75 11 Product descriptions Celotex Energy-Lok™ EL3 is a purposedesigned insulation board for use in built-up flat roofing applications, including hot-applied bituminous and mastic asphalt waterproofing systems and fully adhered single ply membranes. Energy-Lok™ features a coated glass tissue facer, perforated on one side for use in bitumen-based built up applications whilst the reverse unperforated facer is suitable for fully adhered single-ply applications. Energy-Lok™ is available in two different lengths and in a range of thicknesses allowing you to achieve U-values with minimum thickness. Celotex Insulation Clip Product range Product code EL3/50 EL3/80 EL3/90 EL3/95 EL3/100 EL3/110 EL3/120 EL3/140 EL3/150 Always install Celotex Energy-Lok™ EL3 in accordance with the instructions supplied by Celotex Limited Thickness (mm) 50 80 90 95 100 110 120 140 150 RD-valve (m2K/W) 1.85 3.05 3.45 3.65 3.80 4.20 4.80 5.60 6.00 Introduction The Celotex insulation clip has been designed to enable insulation boards to be installed between timber joists or rafters quickly and without the need for nails, screws or battens. They provide a permanent way of securing the Celotex insulation with as little fuss as possible. fig.1 The clip should be used in situations where the insulation is being installed from above or below, for example when fitting between joists in a suspended timer floor. Using the clip ensures that the insulation will be held firmly in place once installed in the correct manner. fig.2 Installation guidelines Standard board dimensions ▶ The joists should be installed in the conventional manner in accordance with the Building Regs. 1200mm x 600mm* and 2400mm Physical properties Thermal resistance (R) values for Celotex products are declared in accordance with BS EN 12667:2001. These R-values equate to a Thermal Conductivity λ value of: 0.027W/mK for product thickness under 75mm 0.026W/mK for product thickness between 80 -110mm 0.025W/mK for product thickness of 120mm or over. ▶ Cut the Celotex insulation boards to the width of the space between the joists or rafters ensuring a straight edge to the board to enable a tight interference fit. fig.3 ▶ Push the insulation clips into the board at 1000mm intervals with the two prongs piercing the exposed foam down the long edge of the board (see fig.1). ▶ Start the clips in between the joists and push the board into place (see fig.2). This should be a tight fit to minimise heat loss through gaps between the joist and insulation board. fig.4 ▶ Push the board fully home so that the base of the insulation clip is level with the face of the joist (see fig.3). Fire resistance External roof exposure = Ext. FAB in accordance with BS 476-3 1997. Reaction to fire = Euroclass F in accordance with BS EN 13823:2002. ▶ Where additional insulation or plasterboard is required below the joists, continue as in the Celotex literature for that application (see fig.4). fig.5 ▶ If additional board security is required, for example where there is no lining below the joists or rafters, nail through the base of the clip directly into the joist (see fig.5). 12 T: 0901 996 0100* www.celotex.co.uk 13 Insulation solutions for pitched roofs Pitched roof sarking Insulation between & over rafters Insulation between rafters Insulation between & under rafters The void created by a pitched roof can be made habitable by insulating along the plane of the roof pitch with Celotex rigid PIR insulation boards. This creates a warm, potentially habitable roof space in which water pipes and tanks no longer need to be insulated. Where headroom and rafter depth is limited, Celotex insulation may be fitted between and over the rafters. If this two-layer solution is chosen, it is important that the thermal resistance of the inner layer (between the rafters), is less than that of the outer layer (over the rafters). If sarking felt is being used, a minimum 50mm ventilation air space must be provided between the felt and the cold side of the insulation in order to minimise the risk of condensation formation. This is known as ventilated construction. If sarking felt is being used, a minimum 50mm ventilation air space must be provided between the felt and the cold side of the insulation in order to minimise the risk of condensation formation. This is known as ventilated construction. With some breathable membranes, the cold side of the insulation may be placed in direct contact with the membrane (check with membrane supplier prior to specification). With some breathable membranes, the cold side of the insulation may be placed in direct contact with the membrane (check with membrane supplier prior to specification). However, the outer side of the membrane must be adjacent to an air space to allow moisture vapour to escape to the outside of the building. This is known as unventilated construction. However, the outer side of the membrane must be adjacent to an air space to allow moisture vapour to escape to the outside of the building. This is known as unventilated construction. When using over the roof structure as insulating sarking, Celotex insulation creates a warm roof structure and eliminates thermal bridging at the rafters, whilst the foil facings, used in conjunction with taped joints, provide an effective barrier to moisture vapour and air leakage. The use of a single continuous layer of insulation over the rafters thereby eliminates the risk of condensation and avoids the need for ventilation of the rafter space. Where very low U-values are required, Celotex recommends a two–layer system in order to reduce the racking forces on the fasteners required to fix counterbattens to rafters. In this system, the first layer of insulation is applied as a complete layer over the rafters. A second, thinner layer is then fitted over the first layer, between the counter-battens. 14 This reduces the risk of interstitial condensation between the insulation layers. The condensation risk also depends upon occupancy and building use. Celotex therefore recommends that a condensation risk analysis is obtained to determine the optimum solution for individual projects. Please contact the Celotex Technical Advisory Service for further information. T: 0901 996 0100* www.celotex.co.uk 15 Use Celotex Extra-R™ XR3000, Tuff-R™ GA3000 and T-Break™ TB3000 high performance thermal insulation in pitched roof sarking applications to minimise insulation thickness and give the following benefits: Installation guidelines ▶ Note that specific fixing requirements should be ▶ Fix at maximum 400mm centres along the counter determined for each roof, taking into account roof design and location. ▶ Highly efficient ‘warm roof’ insulation over rafters ▶ For optimum thermal performance, the unprinted batten. Pre-drill pilot holes in the counter battens to ensure ease of nailing and to reduce the possible splitting of the timber. ▶ Provides reliable long term energy savings for foil surface should face adjacent air cavities. buildings ▶ Fix a treated timber stop batten equal in thickness to ▶ Low emissivity foil facers give improved the Celotex insulation across the rafters at the eaves. Butt boards directly against this batten. thermal insulation with cavity air spaces ▶ Install Celotex insulation boards with the long sides ▶ Eliminates thermal bridging parallel to the rafter lines with both edges supported by rafters. ▶ Optional single-layer system ▶ Cut the boards to rake and splay at ridge and verges ▶ Ideal for new build or major refurbishment projects to ensure close butted joints. ▶ Air-tight construction method ▶ Use large headed nails to fix boards in place temporarily until permanently secured by counter battens. Example U-value calculation Construction Outside surface resistance Tiling including batten space Breather membrane Cavity / counter batten Celotex T-Break™ TB3000 between 47 x 47 counter battens @ 400 ctrs Variable layer Polythene 1000 gauge VCL Cavity (low emissivity) rafter space Gyproc Wallboard Inside surface resistance Variable Layers Celotex Tuff-R™ GA3000. Joints taped Celotex Tuff-R™ GA3000. Joints taped Celotex Tuff-R™ GA3000. Joints taped Celotex Tuff-R™ GA3000. Joints taped Celotex Tuff-R™ GA3000. Joints taped Celotex Tuff-R™ GA3000. Joints taped Celotex Tuff-R™ GA3000. Joints taped Celotex Tuff-R™ GA3000. Joints taped Celotex Tuff-R™ GA3000. Joints taped Thickness (mm) 22.0 Thermal Conductivity (W/mK) - Thermal Resistance (m²K/W) 0.040 0.120 0.454 11.7% Timber (22.0mm) 25.0 150.0 12.5 - 0.023 0.160 - 1.087 0.454 0.070 0.100 11.7% Timber (25.0mm) 11.7% Timber (150.0mm) - Thickness Thermal Conductivity (W/mK) 0.023 0.023 0.023 0.023 0.023 0.023 0.023 0.023 0.023 (m²K/W) 0.17 0.18 0.19 0.20 0.20 0.21 0.22 0.24 0.25 (mm) 90.0 80.0 75.0 70.0 65.0 60.0 55.0 50.0 45.0 Bridge Details U-value ▶ Position a preservative-treated timber counter batten (minimum 38 x 50mm) over the insulation on the line of each rafter. Nail the lower end of each counter batten directly into the stop batten. ▶ Calculate the length of the stainless helical spike Insulation solutions for pitched roofs Pitched roof sarking ▶ Cut a second layer of Celotex insulation, which should be at least 13mm less than the counter batten thickness, to fit between the counter battens. Secure the bottom edge to the stop batten with large headed clout nails. Seal the joints between the boards with self-adhesive aluminium foil tape. ▶ Fix the tile battens to the counter batten at an appropriate gauge to suit the slates or tiles selected. ▶ A variety of eaves and verge details may be achieved with this system. Eaves soffit ventilators are not generally required. ▶ Where exposed rafters are required, plasterboard (or any other suitable decorative board) may be laid over the rafters before fixing the insulation. Select longer fasteners to suit. Plasterboard should be protected from rain during installation. A polythene vapour control layer laid directly over the plasterboard is recommended. fixings required by adding together the counter batten depth, the insulation thickness and depth of penetration required to the rafter (usually minimum 38mm) ▶ Stainless steel helical spikes have been specifically developed for ‘warm’ pitched roofs and are especially appropriate for use with pre-trussed rafter constructions, allowing a much thinner gauge of fastener to be used, thus reducing the risk of splitting timber battens or rafters. U-value For U-values see variable layer list (Correction for mechanical fasteners, Delta Uf = 0.000W/m²K) (Correction for air gaps, Delta Ug = 0.000W/m²K) (Based on the combined method for determining U-values of structures containing repeating thermal bridges.) 16 T: 0901 996 0100* www.celotex.co.uk 17 Use Celotex Tuff-R™ GA3000 high performance thermal insulation in pitched roof between and over rafter applications to minimise insulation thickness and give the following benefits: Installation guidelines Insulation over the rafters Insulation between the rafters ▶ Note that specific fixing requirements should be ▶ For optimum thermal performance the unprinted foil surface should face the rafter air cavity. ▶ Provides reliable long term energy savings for determined for each roof, taking into account roof design and location. buildings ▶ Fix a treated timber stop batten equal in thickness to the inside face of the rafters, prior to cutting the board. ▶ Creates a warm habitable roof space the Celotex insulation across the rafters at the eaves. Butt boards directly against this batten. ▶ Cut the Celotex insulation at a slight angle, making ▶ Ideal for use where headroom is limited ▶ No need to insulate water pipes and tanks ▶ Install Celotex insulation boards with the long sides ▶ Suitable for new build and major refurbishment projects parallel to the rafter lines with both edges supported by rafters. ▶ Minimised additional loading to the structure ▶ Cut the board to rake and splay at ridge and verges to ensure close butted joints. place, until permanently secured by counter battens. ▶ Position a preservative-treated timber counter Construction Outside surface resistance Tiling including batten space Counter batten Breather membrane Variable layer Celotex Tuff-R™ GA3000 between rafters @ 400 ctrs Cavity (low emissivity) rafter space Polythene, 1000 gauge VCL Gyproc Wallboard Inside surface resistance Variable Layers Celotex Tuff-R™ GA3000 over rafter Celotex Tuff-R™ GA3000 over rafter Celotex Tuff-R™ GA3000 over rafter Celotex Tuff-R™ GA3000 over rafter Celotex Tuff-R™ GA3000 over rafter Celotex Tuff-R™ GA3000 over rafter Celotex Tuff-R™ GA3000 over rafter Celotex Tuff-R™ GA3000 over rafter Celotex Tuff-R™ GA3000 over rafter Thickness Thermal Conductivity (W/mK) - Thermal Resistance (m²K/W) 0.100 0.000 0.000 - Bridge Details (mm) 38.0 40.0 110.0 12.5 - 0.023 0.160 - 1.739 0.454 0.080 0.100 11.7% Timber (40.0mm) 11.7% Timber (110.0mm) - Thickness Themal Conductivity (W/mK) 0.023 0.023 0.023 0.023 0.023 0.023 0.023 0.023 0.023 U-value (mm) 90.0 80.0 75.0 70.0 65.0 60.0 55.0 50.0 45.0 - (m²K/W) 0.17 0.18 0.19 0.19 0.20 0.21 0.22 0.23 0.25 the board width slightly oversized on one surface to achieve a ‘friction fit’. ▶ Push the board into the void between the rafters until it is tight against the underside of the first layer of insulation. ▶ Fit the insulation to the ridge plate and carry over or ▶ Use large headed nails to temporarily fix board in Example U-value calculation: unventilated ▶ Accurately measure the width to be filled between Insulation solutions for pitched roofs Insulation between and over rafters tightly butt the wall plate at eaves. ▶ Finish with plasterboard or other suitable sheet material, fixed directly to the underside of the rafters. batten (minimum 38 x 50mm) over the insulation on the line of each rafter. Nail the lower end of each counter batten directly into the stop batten. ▶ Calculate the length of the stainless helical spike fixings required by adding together the counter batten depth, the insulation thickness and depth of penetration required into the rafter (usually minimum 38mm). ▶ Stainless steel helical spikes have been specifically developed for ‘warm’ pitched roofs and are especially appropriate for use with pre-trussed rafter constructions, allowing a much thinner gauge of fastener to be used, thus reducing the risk of splitting timber battens or rafters. ▶ Fix at maximum 400mm centres along the counter batten. Pre-drill pilot holes in the counter battens to ensure ease of nailing and to reduce the possible splitting of the timber. U-value For U-values see variable layer list (Correction for mechanical fasteners, Delta Uf = 0.000W/m²K) (Correction for air gaps, Delta Ug = 0.000W/m²K) (Based on the combined method for determining U-values of structures containing repeating thermal bridges.) 18 T: 0901 996 0100* www.celotex.co.uk 19 Use Celotex Extra-R™ XR3000 and Tuff-R™ GA3000 high performance thermal insulation in pitched roof between rafter applications to minimise insulation thickness and give the following benefits: Installation guidelines Installation guidelines: ventilated ▶ Optional single-layer insulation reduces cutting accommodate not only the thickness of the Celotex insulation but also a 50mm ventilated airspace above the boards. ▶ Make sure there is enough rafter depth to ▶ Provides reliable long term energy savings for buildings ▶ Fix battens to the inside face of the rafter so that the ▶ Easy to dryline with plasterboard once bottom of the batten is 50mm below the sarking felt. Insulation solutions for pitched roofs Insulation between rafters installed ▶ Dimensionally stable Installation guidelines: unventilated ▶ No loss of internal headroom ▶ Install the breather membrane over rafters by either ▶ Ideal for loft conversions/room in roof applications Insulation Between Rafters Calculations Ventilated System with sarking felt & tiles Rafter 47/215 47/200 47/180 47/170 Centres 400 600 400 600 Ventilation 50 50 50 50 Insulation 165 150 130 120 U-Value Vcl/Pboard 12.5 12.5 12.5 12.5 Insulation 140 100 130 100 150 110 U-Value Vcl/Pboard 12.5 12.5 12.5 12.5 12.5 12.5 W/m2K 0.20 0.20 0.25 0.24 Centres 600 600 600 600 400 400 Low E cavity 10 50 45 75 25 65 Installation guidelines: ventilated & unventilated ▶ Measure the space to be filled between the inside face of the rafter prior to cutting the board. ▶ Cut the Celotex insulation at a slight angle, making the board width slightly oversized on one surface to achieve a ‘friction fit’. Unventilated System with breather membrane & tiles Rafter 47/150 47/150 47/175 47/175 47/175 47/175 fixing battens to the sides of the rafters and allowing the membrane to sag between the rafters, or by fixing counter battens over the membrane, leaving the entire rafter depth to be filled with insulation. All details are to be in accordance with the membrane manufacturer’s recommendations. W/m2K 0.20 0.24 0.20 0.24 0.20 0.24 ▶ Push the boards into the void between the rafters until they are tight up to the battens or the membrane, ensuring that lateral joints are closely butted. ▶ Cut and fit the second layer as above and push tightly up to the underside of the first layer. ▶ Tightly fit to ridge plate and carry over or tightly butt wall plate at eaves. ▶ A vapour control layer should be installed to the underside of the rafters. A separate polythene sheet is recommended for high humidity areas such as kitchens or bathrooms. ▶ Complete the internal finish with plasterboard or other suitable sheet material. 20 T: 0901 996 0100* www.celotex.co.uk 21 Use Celotex Tuff-R™ GA3000 high performance thermal insulation in pitched roof between and under rafter applications to minimise insulation thickness and give the following benefits: ▶ Ideal for use with shallow rafters ▶ Provides reliable long term energy savings for buildings ▶ Minimised additional loading to the structure ▶ Dimensionally stable ▶ Ideal for loft conversions/room in roof Example U-value calculation: ventilated in-between & under rafters Cold Pitch Roof Outside surface Tiling inc batten space Sarking Felt Ventilated cavity Celotex between rafter @ 400 Ctrs Variable Layer [ for below rafter ] Low E cavity batten air space Vapour control layer Plasterboard Inside surface See Note 1 100 mm deep rafters 125 mm deep rafters 150 mm deep rafters Thickness Thickness Thickness (mm) (mm) (mm) 50 50 50 GA3050 (11.7% brg) GA3075 (11.7% brg) GA3100 (11.7% brg) See below See below See below 25 (11.7% brg) 25 (11.7% brg) 25 (11.7% brg) 12.5 12.5 12.5 - Insulation solutions for pitched roofs Insulation between and under rafters applications ▶ Upgrade existing ceilings to current standards How to use table Celotex Product GA3060 GA3050 TB3045 TB3040 TB3035 TB3030 TB3025 TB3020 TB3012 1. Select rafter size 2. Note insulation between rafter as stated 3. Determine U-value 4. Read left to establish required thickness of insulation to be used in the variable layer Example U-value calculation: unvented in-between & under rafters 100 mm deep rafters 125 mm deep rafters 150 mm deep rafters Thickness Thickness Thickness (mm) (mm) (mm) 20 30 30 GA3080 (11.7% brg) GA3100 (11.7% brg) XR3120 (11.7% brg) See below See below See below 12.5 12.5 12.5 - Cold Pitch Roof Outside surface Tiling inc batten space Breather Membrane Low E cavity Celotex between rafter @ 400 Ctrs Variable Layer [ for below rafter ] Vapour control layer Plasterboard Inside surface Variable Layer Thickness U-value Thickness U-value Thickness U-value (mm) (m²K/W) (mm) (m²K/W) (mm) (m²K/W) 60* 0.20 60* 0.17 60* 0.15 50* 0.22 50* 0.19 50* 0.16 45* 0.23 45 0.21 45 0.18 40* 0.25 40 0.22 40 0.19 35 35 0.24 35 0.20 30 30 0.25 30 0.21 25 25 25 0.22 20 20 20 0.20 12 12 12 Note 1 This thickness of board is required to be fixed using 25mm x 47 battens to allow a suitable construction detail TB = Celotex T-Break™ TB3000 GA = Celotex Tuff-R™ GA3000 XR = Celotex Extra-R™ XR3000 Low E = Low emissivity Installation guidelines Installation guidelines: ventilated ▶ Cut the Celotex insulation at a slight angle, making the ▶ Make sure there is enough rafter depth to accommodate board width slightly oversized on one surface to achieve a ‘friction fit’. not only the thickness of the Celotex insulation but also a 50mm ventilated airspace above the boards. ▶ Fix battens to the inside face of the rafter so that the bottom of the batten is 50mm below the sarking felt. How to use table 1. Select rafter size 2. Note insulation between rafter as stated 3. Determine U-value 4. Read left to establish required thickness of insulation to be used in the variable layer Celotex Product TB3045 TB3040 TB3035 TB3030 TB3025 TB3020 TB3012 Variable Layer Thickness U-value Thickness U-value Thickness U-value (mm) (m²K/W) (mm) (m²K/W) (mm) (m²K/W) 45 0.19 45 0.17 45 0.15 40 0.20 40 0.18 40 0.16 35 0.21 35 0.18 35 0.17 30 0.22 30 0.19 30 0.17 25 0.23 25 0.20 25 0.18 20 0.24 20 0.21 20 0.19 12 12 0.23 12 0.20 ▶ Install the breather membrane over rafters by either fixing battens to the sides of the rafters and allowing the membrane to sag between the rafters, or by fixing counter battens over the membrane, leaving the entire rafter depth to be filled with insulation. All details are to be in accordance with the membrane manufacturer’s recommendations. Installation guidelines: ventilated & unventilated TB = Celotex T-Break™ TB3000 GA = Celotex Tuff-R™ GA3000 XR = Celotex Extra-R™ XR3000 Low E = Low emissivity 22 Installation guidelines: unventilated ▶ Measure the space to be filled between the inside face of ▶ Push the boards into the void between the rafters until they are tight up to the battens or the membrane, ensuring that lateral joints are closely butted. Secure the second layer of Celotex insulation to the underside of the rafters with broad-headed clout nails. Joints between boards must be tightly butted. ▶ Seal the board joints with a self-adhesive aluminium foil tape. Vapour seal all perimeter abutments using sealant. ▶ Nail or screw plasterboard or other lining through the insulation to the rafter, ensuring that the length of the fasteners is adequate to secure the plasterboard lining. ▶ Alternatively, fit softwood battens to the underside of the rafters and fix the plasterboard directly to the batten.This also provides a void for lighting cables/conduit. the rafter prior to cutting the board. T: 0901 996 0100* www.celotex.co.uk 23 Insulation solutions for flat roofs 24 Built-up flat roofing applications Flat roof insulating deck Insulation between and under joists Insulation between joists Celotex Energy-Lok™ EL3 is a purpose designed insulation board for use in built-up flat roofing applications, including hot-applied bituminous and mastic asphalt waterproofing systems and fully adhered single-ply membranes. EnergyLok™ features a perforated face for use in bitumen-based built-up applications whilst the coated glass tissue reverse facer is suitable for fully adhered single-ply applications. Celotex Tempchek™ Deck TD3000 is designed as a combined deck and insulation board for flat roofs, supported by timber joists. This creates a ‘warm roof’ construction, eliminating the need for insulation between the joists, and avoids the difficulty of providing ventilation through the roof void. All flat roofs should be laid to falls to ensure proper drainage without ponding. With the exception of fixing, the installation of a waterproofing system incorporating Celotex Tempchek™ Deck TD3000 may be treated in the same way as a normal plywood-decked roof. Depending on age, many existing timber joisted flat roofs incorporate little or no insulation. However, they can be effectively upgraded to current building regulation insulation requirements without the need to remove the existing weatherproofing covering. This is especially relevant where buildings are being renovated or converted for new uses. Depending on age, many existing timber joisted flat roofs incorporate little or no insulation. However, they can be effectively upgraded to current building regulation insulation requirements without the need to remove the existing weatherproofing covering. This is especially relevant where buildings are being renovated or converted for new uses. Celotex rigid PIR insulation board can be installed between and under joists in both existing and new constructions. The position of the insulation will create a ‘cold roof’ construction and a minimum 50mm ventilated air space must be provided between the deck and the ‘cold’ side of the insulation in order to minimise the risk of condensation formation. Celotex rigid PIR insulation board can be installed between joists in both existing and new constructions. The position of the insulation will create a ‘cold roof’ construction and a minimum 50mm ventilated air space must be provided between the deck and the ‘cold’ side of the insulation in order to minimise the risk of condensation formation. If the existing roof deck is not laid to falls and is prone to ponding, consideration must be given to replacing the deck. If the existing roof deck is not laid to falls and is prone to ponding, consideration must be given to replacing the deck. T: 0901 996 0100* www.celotex.co.uk 25 Built-up flat roofing applications When designing a flat roof using Celotex Energy-Lok™ EL3 boards, three basic principles apply: 3.Provide adequate protection for both insulation and waterproofing if significant foot traffic is expected either during or after the completion of the roof. Installation guidelines Metal Deck Cold-applied systems For single-ply membranes, the VCL should be either polythene or reinforced aluminium foil. The VCL should be loose-laid immediately prior to installation of the roof board and detailed at edges and abutments as previously described. The VCL should be sealed and taped to the top surface of the board. EL3/50 EL3/80 EL3/90 EL3/95 EL3/100 EL3/110 EL3/120 EL3/140 EL3/150 Fully Bonded 0.50 0.31 0.28 0.26 0.25 0.23 0.20 0.17 0.16 Mech Fixed 0.52 0.33 0.30 0.29 0.28 0.25 0.23 0.20 0.19 Concrete Deck Based on 250mm concrete Fully Bonded 0.47 0.30 0.27 0.25 0.24 0.22 0.20 0.17 0.16 Mech Fixed 0.49 0.32 0.29 0.28 0.27 0.25 0.22 0.19 0.18 Timber Deck Fully Bonded 0.42 0.28 0.25 0.24 0.23 0.21 0.19 0.16 0.15 Mech Fixed 0.45 0.31 0.28 0.27 0.26 0.24 0.22 0.20 0.19 Hot bitumen bonding Hot-applied systems The felt vapour control layer (VCL) should be fully sealed at all laps prior to applying the insulation. At perimeters and abutments the VCL should be turned up around the insulation board edges and a flap of approximately 300mm should be bonded to the top surface of the insulation board. The VCL should be fully bonded to concrete decks using hot bitumen adhesive, strip-bonded to the ribs of metal decks and partially bonded to timber decks. On timber decks the VCL may be nailed to the deck, but laps should be sealed with the appropriate adhesive. 26 Different types of weathering systems require different installation instructions and guidelines. Advice on the installation of these weathering systems should be sought from the manufacturer or provider of the weathering system type. Typical U-values in conjunction with single ply membrane U-value (W/m2K) 1.Design to a fall of 1:80, 1:60 or 1:40 as appropriate to the weathering system, type of deck and construction tolerances. 2.Have due regard for the use and design of the building and the need to ensure that the design will not allow a build up of moisture below the waterproofing membrane. Installation of weathering systems Insulation solutions for flat roofs corrugations. When mechanical fasteners are utilised, they should be selected to suit the type of deck used. A plate washer with a surface area of not less than 45cm² must be used with each fastener, with no less than four fasteners used per board. Fasteners should be installed between 50 – 150mm from the edges and corners of the board. Use Celotex Energy-Lok™ EL3 high performance insulation in built-up flat roofing applications, including hot-applied bituminous and mastic asphalt waterproofing systems and fully adhered single-ply membranes. When used on metal decks, Celotex Energy-Lok™ EL3 boards should be laid with the perforated facer uppermost and the long sides at right angles to the corrugations and bonded in a full mop of hot bitumen to the VCL. Torch-on technique is suitable only when there is no direct contact between the flame and the board. Energy-Lok™ is not suitable for use with the standard torch-on technique. Mechanical fastening The boards should be laid, with all joints tightly butted together, over the VCL and then mechanically secured through to the deck. When used on metal decks, these roof boards should be laid with the long sides at right angles to the T: 0901 996 0100* www.celotex.co.uk 27 Flat roof insulating deck Installation guidelines ▶ Three-in-one product to provide deck, vapour control layer (VCL) and insulation ▶ Provides reliable long term energy savings for buildings ▶ Ensure that joist spacing is at no more than 600mm ▶ Always use a Type 3G felt to BS 747 as a vapour centres and that the dimension of the joist is sufficient to span and accept additional loads. If asphalt weathering is to be used, joists should be at no more than 400mm centres. diffusion first layer when using BUR weathering systems. ▶ Install the insulation boards, ensuring that the long insulation and the waterproofing, if significant foot traffic is anticipated either during or after installation. edges are parallel to the line of the joists. 50 x 50mm cross noggings should be inserted between joists to support the short edges of the boards. Falls ▶ Where boards butt together, bed onto twin beads of ▶ Ideal for use in occasionally trafficked applications vapour sealant wide enough to accommodate this arrangement. This completes the vapour control layer (VCL) when combined with each board’s foil facings. ▶ Warm roof construction due to over joist installation ▶ Rapidly installed and weatherproofed and stagger board joints. Leave a gap of approximately 2mm between boards and ensure a minimum 20mm bearing on joists and noggings. ▶ Fix Celotex Tempchek™ Deck TD3000 with Tempchek™ Deck Outside surface resistance Built-up roofing Variable layer Cavity (low emissivity) between joists Gyproc Wallboard Inside surface resistance Thickness (mm) 12.0 150.0 12.5 - Thermal Conductivity (W/mK) 0.133 0.160 - Thermal Resistance (m²K/W) 0.040 0.090 0.454 0.070 0.100 Themal Conductivity (W/mK) - U-value Bridge Details 11.7% Timber (150.0mm) - corrosion-proof Suretwist Composite Panel helical fasteners at a frequency to suit the design wind load. Refer to BS 6399-2:1997 Code of practice for wind loads. As a guide, 16 fasteners per board will resist a wind load of 2.22 KN/m2 based on a design load of 0.4 KN per fastener. ▶ Ensure that fixings are no less than 10mm in from the board edge or 50mm from each corner. They should be equally spaced along the supporting joists. Fixings should be long enough to penetrate at least 35mm into the supporting timber. ▶ Stagger opposing fixings where two board edges share the same joist or noggin. Variable Layers Celotex Tempchek™ TD3126 Celotex Tempchek™ TD3116 Celotex Tempchek™ TD3106 Celotex Tempchek™ TD3096 Celotex Tempchek™ TD3086 Celotex Tempchek™ TD3081 Celotex Tempchek™ TD3076 Thickness (mm) 126.0 116.0 106.0 96.0 86.0 81.0 76.0 The structure should be designed so that the finished roof has a continuous, smooth and even slope towards the rainwater outlet or gutter. The minimum fall should be 1 in 80 to avoid ponding water. ▶ Lay the boards with the plywood side uppermost ▶ Accepts a wide variety of weathering systems Construction ▶ Temporary protection must be provided for both the (m²K/W) 0.18 0.20 0.21 0.23 0.25 0.26 0.28 ▶ Provide a complete insulation envelope by extending the wall insulation board up to the underside of the roof deck. ▶ Provide a soffit or ceiling below the joists, as the surface of the product is not designed to be used as a decorative internal finish. Deck stability Celotex Tempchek™ Deck TD3000 incorporates exterior grade WBP plywood to BS 1203, laminated to the surface. This gives the product excellent strength. Boards can span up to 600mm joist centres to provide a suitable substrate for a variety of weathering systems. Insulation solutions for flat roofs Use Celotex Tempchek™ Deck TD3000 to combine high performance thermal insulation with 5.5mm WBP ply for use in flat roof deck applications to minimise insulation thickness and give the following benefits: Additional installation guidelines for balconies Before commencement of works, consult with a structural engineer to ensure that the whole structure is adequate to take the additional loads of a balcony. Vapour control layer Celotex Tempchek™ Deck TD3000 has a built-in VCL due to the foil facers but this is discontinuous at the board joints. In some applications no further attention to moisture control may be necessary. Celotex would generally recommend the application of a vapour sealant between the tops of the boards at all edges. This is essential in areas of potentially high humidity. ▶ Ensure that the plywood is completely dry before any weathering system is applied. U-value For U-values see variable layer list (Correction for mechanical fasteners, Delta Uf = 0.018W/m²K) (Correction for air gaps, Delta Ug = 0.000W/m²K) (Based on the combined method for determining U-values of structures containing repeating thermal bridges.) 28 T: 0901 996 0100* www.celotex.co.uk 29 Insulation between joists Installation guidelines ▶ Make sure that there is enough joist depth to accommodate not only the thickness of the Celotex insulation, but also a 50mm ventilated airspace above the boards. ▶ Optional single-layer insulation ▶ Fix battens to the inside face of the joists so that the reduces cutting bottom of the batten is 50mm below the top of the joist. ▶ Provides reliable long term energy ▶ Measure the space to be filled between the inside savings for buildings face of the joists prior to cutting the board. ▶ Easy installation to use in existing roofs with no ▶ The patented Celotex insulation clip is designed to loss of internal headroom ▶ No need to remove existing weatherproof covering allow insulation boards to be installed between timber joists quickly and without nails or screws. ▶ Ideal for renovation/conversion projects ▶ Fit the clips at one metre maximum centres along When updating an existing ceiling, the Celotex insulation can be fitted directly underneath the ceiling, providing there is no vapour check layer present such as gloss paint or foil backed plasterboard. Always ensure that there is a 50mm minimum ventilation gap above any original insulation. Ventilation must be provided above an insulated ceiling directly though the cold void. Failure to do so could result in serious condensation problems that may lead to decay and possible failure. the edge of the insulation (as described on page 13). ▶ Ventilated cold roof construction ▶ Push the boards into the void between the joists until they are tight up to the underside of the stop battens, ensuring the lateral joints are tightly butted. Insulation solutions for flat roofs Use Celotex Extra-R™ XR3000 and Celotex Tuff-R™ GA3000 high performance thermal insulation in flat roof between joist applications to minimise insulation thickness and give the following benefits: ▶ A vapour control layer (VCL) should be installed to Example U-value calculation – flat roof / cold flat roof with 215 joists Construction Thickness (mm) 12.000 19.000 50.0 12.5 - Outside surface resistance Built-up roofing Plywood Ventilated Cavity Variable layer Polythene, 1000 gauge VCL Gyproc Wallboard Inside surface resistance Thickness Thermal Thermal Conductivity Resistance (W/mK) (m²K/W) 0.100 0.000 0.000 0.000 0.000 0.160 0.070 0.100 Bridge Details ▶ Complete the internal finish with plasterboard or other suitable sheet material screwed or nailed to the joists. dU” Bridge Details Celotex Extra-R™ XR3165 between joists @ 400 ctrs Themal Conductivity (W/mK) 0.023 U-value (mm) 165.0 (m²K/W) 0.20 0.010 Celotex Extra-R™ XR3150 between joists @ 400 ctrs 150.0 0.023 0.22 0.010 Celotex Extra-R™ XR3140 between joists @ 400 ctrs 140.0 0.023 0.24 0.010 Celotex Extra-R™ XR3130 between joists @ 400 ctrs 130.0 0.023 0.25 0.010 11.8% timber (165.0mm) delta U"=0.01 11.8% timber (150.0mm) delta U"=0.01 11.8% timber (140.0mm) delta U"=0.01 11.8% timber (130.0mm) delta U"=0.01 Variable Layers the underside of the joists. A separate polythene sheet is recommended for high humidity areas such as kitchens and bathrooms. U-value For U-values see variable layer list (Correction for mechanical fasteners, Delta Uf = 0.000W/m²K) (Correction for air gaps, Delta Ug = 0.009W/m²K) (Based on the combined method for determining U-values of structures containing repeating thermal bridges.) 30 T: 0901 996 0100* www.celotex.co.uk 31 Insulation between and under joists Installation guidelines ▶ Make sure that there is enough joist depth to accommodate not only the thickness of the Celotex insulation, but also a 50mm ventilated airspace above the boards. ▶ A perfect solution to upgrade older ▶ Fix battens to the inside face of the joists so that the buildings bottom of the batten is 50mm below the top of the joist. ▶ Provides reliable long term energy ▶ Measure the space to be filled between the inside savings for buildings face of the joists prior to cutting the board. ▶ No need to remove existing weatherproof ▶ The patented Celotex insulation clip is designed to covering Composite systems can be used to combine Celotex insulation under joist lining with a quilt type insulant between the joists which will provide acoustic, as well as thermal insulation. This option is particularly useful when upgrading to modern acoustic insulation standards. When updating an existing ceiling, the Celotex insulation can be fitted directly underneath the ceiling, providing there is no vapour check layer present such as gloss paint or foil backed plasterboard. ▶ Ventilated cold roof construction allow insulation boards to be installed between timber joists quickly and without nails or screws. Always ensure that there is a 50mm minimum ventilation gap above any original insulation. ▶ The ideal renovation/conversion solution ▶ Fit the clips at one metre maximum centres along Ventilation must be provided above an insulated ceiling directly though the cold void. the edge of the insulation (as described on page 13). ▶ Easy to minimise any loss of internal headroom ▶ Push the boards into the void between the joists until they are tight up to the underside of the stop battens, ensuring the lateral joints are tightly butted. Failure to do so could result in serious condensation problems that may lead to decay and possible failure. Insulation solutions for flat roofs Use Celotex Extra-R™ XR3000 and T-Break™ TB3000 high performance thermal insulation in flat roof between and under joist applications to minimise insulation thickness and give the following benefits: ▶ Secure the second layer of Celotex insulation to the under-side of the joists with broad-headed clout nails. Example U-value calculation: in between & under joists Cold Flat Roof Outside surface Weather proofing system Plywood Ventilated cavity Celotex between joist @ 400 Ctrs Variable Layer [ for below joist ] Low E cavity batten air space Vapour control layer Plasterboard Inside surface See Note 1 How to use table 1. Select joist size 2. Note insulation between joist as stated 3. Determine U-value 4. Read left to establish required thickness of insulation to be used in the variable layer TB = Celotex T-Break™ TB3000 GA = Celotex Tuff-R™ GA3000 XR = Celotex Extra-R™ XR3000 Low E = Low emissivity 32 Celotex Product GA3050 TB3045 TB3040 TB3035 TB3030 TB3025 TB3020 TB3012 125 mm deep joist Thickness (mm) n/a 19 50 GA3075 (11.7% brg) See below 25 (11.7% brg) 12.5 - 150 mm deep joist Thickness (mm) n/a 19 50 GA3100 (11.7% brg) See below 25 (11.7% brg) 12.5 - 175mm deep joist Thickness (mm) n/a 19 50 XR3120 (11.7% brg) See below 25 (11.7% brg) 12.5 - ▶ Joints between boards must be tightly butted and sealed with a self-adhesive aluminium foil tape to create a vapour seal. ▶ Clearly mark rafter-lines on the board face, using a spirit based felt-tip marker. ▶ Nail or screw plasterboard or other lining through the insulation to the joist. Variable Layer Thickness U-value Thickness U-value Thickness U-value (mm) (m²K/W) (mm) (m²K/W) (mm) (m²K/W) 50* 0.19 50* 0.16 50* 0.15 45 0.21 45 0.18 45 0.17 40 0.23 40 0.19 40 0.17 35 0.24 35 0.20 35 0.18 30 0.25 30 0.21 30 0.19 25 n/a 25 0.22 25 0.20 20 n/a 20 0.23 20 0.21 12 n/a 12 n/a 12 0.22 Note 1 This thickness of board is required to be fixed using 25mm x 47 battens to allow a suitable construction detail T: 0901 996 0100* www.celotex.co.uk 33 Insulation solutions for walls Masonry cavity walls For most of the past century, external masonry walls have been predominantly of cavity construction. A cavity provides an effective barrier to rain penetration and also adds to the thermal resistance of the wall. Modern energy conservation requirements demand added thermal insulation in external walls, and the cavity offers the most obvious location for the insulation. However, full cavity fill may reintroduce the risk of moisture penetration and many designers, especially when considering exposed sites, prefer to specify partial-fill insulation. For partial-fill design to achieve high standards of insulation without a massive increase in the width of the cavity and of the overall wall thickness, highly efficient insulation must be used. Solid masonry walls Internal Insulation Solutions Many older properties are constructed with solid masonry walls which provide poor levels of thermal insulation. These walls can be successfully insulated by incorporating Celotex insulation as part of an internal lining system or an external render system. The internal lining system creates internal wall 34 surfaces with low thermal mass. These will rapidly respond to changes in heat inputs and this system may be beneficial where a building or room is only occasionally heated. External Insulation Solutions The external render system creates internal wall surfaces with a high thermal mass. These will respond relatively slowly to changes in heat input and this system may be preferred for buildings with continuous occupation. In both systems, the low thermal conductivity of Celotex insulation permits the upgrading of older buildings to current insulation standards with minimal increase in wall thickness. Timber frame wall lining There are two solutions for timber frame wall lining. The first utilises the low lambda values of Celotex Tuff-R™ GA3000 and Extra-R™ XR3000 between the studs, followed by an internal lining of Celotex T-Break™ TB3000 over the studs. This solution provides for the thinnest build-up with better thermal insulation. The second option is to use mineral wool batts fitted between the studs, followed by an internal lining of Celotex T-Break™ TB3000 over the studs. This solution gives a thicker build-up but offers improved acoustic insulation. T: 0901 996 0100* Timber frame wall sheathing Steel stud framed walls The recent growth in Modern Methods of Construction (MMC) has seen an increase in popularity of timber framed buildings – especially in residential developments where offsite prefabrication of timber framed structures allow for rapid, accurate construction on site. Traditionally, the market for sheathing in the UK has focused on timber frames. However, the recent growth in Modern Methods of Construction (MMC) has seen an increase in popularity of lightweight steel framed buildings for both commercial and residential developments where offsite prefabrication of steel framed structures allow for rapid, accurate construction on site. It is now widely recognised that, in highly insulated framed structures, the thermal bridging effect of the frame itself becomes significant. Therefore as demand for higher standards of insulation grows, the space between the studs becomes the limiting factor and the frame itself acts as a thermal bridge. This means that the cost of increasing frame size to allow more insulation to be added is disproportionate to the improvement achieved. To ensure that interstitial condensation won’t pose a problem in your proposed design, the Celotex Technical Services Advisory team can provide a condensation risk analysis. For further details, call 0901 996 0100* or e-mail [email protected]. Alternatively, your designer can undertake an independent assessment by following the procedures set out in BS 5250: 1989 (1995) (Code of practice for the control of condensation in homes). It is now widely recognised that, in highly insulated framed structures, the thermal bridging effect of the frame itself becomes significant. Therefore as demand for higher standards of insulation grows, the space between the studs becomes the limiting factor and the frame itself acts as a thermal bridge. This means that the cost of increasing frame size to allow more insulation to be added is disproportionate to the improvement achieved. To ensure that interstitial condensation won’t pose a problem in your proposed design, the Celotex Technical Services Advisory team can provide a condensation risk analysis. For further details, call 0901 996 0100* or e-mail [email protected]. Alternatively, your designer can undertake an independent assessment by following the procedures set out in BS 5250: 1989 (1995) (Code of practice for the control of condensation in homes). www.celotex.co.uk 35 Masonry cavity walls Use Celotex Tuff-R™ CW3000 high performance thermal insulation in cavity wall applications to minimise insulation thickness and give the following benefits: ▶ Easy to fit between wall ties using cavity tie clips for retention ▶ Provides reliable long term energy savings for buildings ▶ Low emissivity foil facers give improved thermal insulation with cavity air spaces ▶ Excellent dimensional stability ▶ Conveniently sized boards for installation between cavity wall ties Installation guidelines ▶ The wall ties used must be suitable for the structural requirements and incorporate a retaining clip to ensure that the insulation is held permanently in place. Normally the insulation is fitted against the inner leaf of the wall but where the construction requires it, the insulation may be installed against the outer leaf. ▶ BBA-approved wall ties and clips should be used Gable walls At gable walls it is recommended that Celotex Tuff-R™ CW3000 is taken up to the underside of the roof verges. In cold roof constructions, the product should extend at least 250mm above the ceiling insulation. The top edge of the insulation should be protected with a cavity tray. wherever possible. The advice of wall tie manufacturers should be followed, but Celotex does not consider butterfly ties to be suitable for use with partial-fill cavity insulation. ▶ The first row of board-retaining wall ties should be installed at least one course below the damp proof course (DPC) and positioned at maximum 600mm centres horizontally, to provide a minimum support of 2 ties per 1200mm board. ▶ Easy to cut boards to fit installed at 450mm centres vertically and maximum 900mm centres horizontally. Where the cavity width is greater than 80mm, or where required for structural purposes, it may be necessary to install ties at closer centres. ▶ Always ensure that each full or cut board is retained by no fewer than three ties around its perimeter. ▶ Fit the boards between the wall ties, and secure in place with a retaining clip on each tie. Ensure that horizontal and vertical joints are tightly butted to minimise heat loss. Cavity fire barriers Cavity barriers are not required in any walls that comply with Approved Document B3 diagram 32, but the cavity must be closed at the top and around any openings. Celotex Tuff-R™ CW3000, being a non-melting thermoset material, may pass through cavity barriers so that a thermal bridge is avoided. Insulation solutions for walls ▶ The second and subsequent rows of ties should be ▶ At openings such as doors and windows, use a proprietary insulated cavity closer. Cavity obstructions ▶ Where necessary, cut the boards to size, using a Unavoidable projections into the cavity, such as floor edge beams and steel columns, need careful detailing and may require a horizontal cavity tray. sharp knife and straight edge. ▶ Where the cavity is closed at or below DPC level by a methane barrier membrane, use mechanical fixings to secure the board to the blockwork above the DPC. Avoid puncturing the gas barrier membrane. ▶ At internal and external angles, ensure that the thickness of the board continues around the angle and that sufficient wall ties are used. 36 T: 0901 996 0100* To comply with the requirement of the National House Building Council (NHBC), Zurich Building Guarantee or Housing Association Property Mutual (HAPM), a minimum 50mm clear residual cavity should be provided in any exposed zone. For buildings up to 12m high a minimum clear cavity width of 25mm may be acceptable, subject to exposure. The 25mm minimum constructed residual cavity width must be clear of all obstructions. www.celotex.co.uk 37 Blockwork comparison list CW3040 CW3040 CW3050 CW3050 CW3055 CW3060 CW3065 CW3065 Besblock Insulite Solid 0.34 CW3035 CW3045 CW3055 CW3060 Celcon Solar Standard Hi-Seven 0.11 0.15 0.19 CW3025 CW3030 CW3030 CW3035 CW3040 CW3045 CW3045 CW3050 CW3050 CW3050 CW3055 CW3060 Forticrete Lightweight Dense 0.42 - 0.59 0.93 - 1.13 CW3040 CW3040 CW3050 CW3050 CW3060 CW3060 CW3065 CW3065 Hanson Ultralite Superlite Fenlite Evalast 0.29 0.40 0.48 1.32 CW3035 CW3040 CW3040 CW3040 CW3045 CW3050 CW3050 CW3050 CW3055 CW3055 CW3055 CW3060 CW3060 CW3065 CW3065 CW3065 Interfuse Optilyte Interlyte Intercrete 0.20 0.47 1.13 CW3035 CW3040 CW3040 CW3045 CW3050 CW3050 CW3050 CW3055 CW3060 CW3060 CW3065 CW3065 LAMBDA explained Lignacite SP Standard 0.60 0.69 CW3040 CW3040 CW3050 CW3050 CW3060 CW3060 CW3065 CW3065 Greek symbol is used to λ This represent the Thermal Masterblock Pumalite Lightweight Dense 0.44 0.59 1.06 CW3040 CW3040 CW3040 CW3050 CW3050 CW3050 CW3055 CW3060 CW3060 CW3065 CW3065 CW3065 Mona Precast Fibotherm Monalight 100S Monacrete 100 GPI Monacrete 100S 0.25 0.50 0.59 0.51 1.13 CW3035 CW3040 CW3040 CW3040 CW3040 CW3045 CW3050 CW3050 CW3050 CW3050 CW3055 CW3060 CW3060 CW3060 CW3060 CW3060 CW3065 CW3065 CW3065 CW3065 Plasmor Fibolite Aglite Stranlite Plascon 0.27 0.32 0.46 1.06 CW3035 CW3035 CW3040 CW3040 CW3045 CW3045 CW3050 CW3050 CW3055 CW3055 CW3055 CW3060 CW3060 CW3060 CW3065 CW3065 RMC Readyblock 1100 Readyblock 1400 Readyblock Dense 0.34 0.59 1.13 CW3035 CW3040 CW3040 CW3045 CW3050 CW3050 CW3055 CW3060 CW3060 CW3060 CW3065 CW3065 Stock Blocks Ultralite Insulite Lyta Dense Concrete 0.25 0.40 0.56 0.99 - 1.25 CW3035 CW3040 CW3040 CW3040 CW3045 CW3050 CW3050 CW3050 CW3055 CW3055 CW3060 CW3060 CW3060 CW3065 CW3065 CW3065 Thermalite Turbo Shield Hi-Strength 7 Hi-Strength 10 0.11 0.15 0.19 0.20 CW3025 CW3030 CW3030 CW3035 CW3035 CW3040 CW3045 CW3045 CW3045 CW3050 CW3050 CW3050 CW3050 CW3055 CW3060 CW3060 Supabloc Supabloc 4 Supabloc 7 Toplite GTI Toplite Standard Toplite 7 Topcrete Fair Face Topcrete Dense Hemelite 3-5 Hemelite 7 Hemelite 10 0.11 0.16 0.17 0.11 0.15 0.19 0.99 1.28 0.45 0.47 0.49 CW3025 CW3030 CW3030 CW3025 CW3030 CW3030 CW3040 CW3040 CW3040 CW3040 CW3040 CW3035 CW3040 CW3040 CW3035 CW3040 CW3045 CW3050 CW3050 CW3050 CW3050 CW3050 CW3045 CW3050 CW3050 CW3045 CW3050 CW3050 CW3060 CW3060 CW3055 CW3055 CW3055 CW3050 CW3055 CW3055 CW3050 CW3055 CW3060 CW3065 CW3065 CW3065 CW3065 CW3065 In the past, buildings failed to achieve their U-values. This was due to thermal bridging that had not previously been taken into account. Mortar joints between insulating concrete blocks are a significant example, but timber in stud framing is another less well known form. Conductivity of a material, measured in Watts per metre degrees Kelvin (W/mK). The block values quoted are taken from the manufacturers’ literature or by direct consultation with their technical departments. The lambda value for the Celotex Tuff-R™ CW3000 range is 0.023 W/mK (fully aged), as confirmed on the product’s CE marked labels. Reading the table All of the following recommendations are based on a wall construction of 103mm brickwork, a 50mm clear cavity, Celotex cavity wall insulation to the thickness specified, a block inner leaf thickness of 100mm, finished on the inside with a lightweight plaster. Simply select the type of block that you wish to use and read across to the minimum thickness of Celotex Tuff-R™ CW3000 needed for the desired U-value. NB. Always install with the unprinted foil surface facing the air cavity. Topblock T: 0901 996 0100* Cavity wall ready reckoner Construction 103mm brick or 100mm block | cavity | Celotex insulation | 103mm brick or 100mm block | internal finish Internal finish Green = Lightweight plaster Red = Plasterboard on plaster dabs Example For a U-value of 0.35 W/m2K using Hanson Fenlite outer leaf (λ = 0.48) with Celcon Standard inner leaf (λ = 0.15) Outer leaf (left column) go to the next highest value = 0.50 and go along the row to Inner leaf 0.15 column. You will need Celotex T-Break™ TB3030 with lightweight plaster or Celotex T-Break™ TB3025 with plasterboard on dabs. Thickness of Celotex insulation for a U-value of 0.35 W/m2K λ Brick 0.77 Block 1.13 0.90 0.60 0.50 0.40 0.30 0.20 0.15 0.11 Brick Block 0.77 40 40 40 40 40 40 40 35 40 35 40 35 35 35 35 30 30 25 25 25 1.13 40 40 40 40 40 40 40 35 40 35 40 35 35 35 35 30 30 30 25 25 Inner leaf 0.90 40 40 40 40 40 40 40 35 40 35 35 35 35 35 35 30 30 25 25 25 0.60 40 35 40 35 40 35 40 35 35 35 35 35 35 30 30 30 30 25 25 20 0.50 40 35 40 35 40 35 35 35 35 35 35 35 35 30 30 30 30 25 25 20 0.40 40 35 40 35 35 35 35 35 35 35 35 30 35 30 30 25 25 25 25 20 0.30 35 35 35 35 35 35 35 30 35 30 35 30 30 30 30 25 25 25 20 20 0.20 35 30 35 30 35 30 30 30 30 30 30 25 30 25 25 20 20 20 20 20 0.15 30 25 30 30 30 25 30 25 30 25 25 25 25 25 20 20 20 20 20 12 0.11 25 25 25 25 25 25 25 20 25 20 25 20 20 20 20 20 20 12 12 12 0.30 45 45 45 45 45 45 45 45 45 40 45 40 40 40 40 35 35 35 30 30 0.20 45 40 45 40 45 40 40 40 40 40 40 40 40 35 35 35 35 30 30 25 0.15 40 40 40 40 40 40 40 35 40 35 35 35 35 35 35 30 30 25 25 25 0.11 35 35 35 35 35 35 35 35 35 30 35 30 30 30 30 25 25 25 20 20 0.30 55 50 55 55 55 50 55 50 55 50 50 50 50 50 45 45 45 40 40 40 0.20 50 50 50 50 50 50 50 50 50 45 50 45 45 45 45 40 40 40 35 35 0.15 50 45 50 45 50 45 45 45 45 45 45 45 45 40 40 40 40 35 35 30 0.11 45 40 45 45 45 40 45 40 45 40 40 40 40 40 35 35 35 30 30 25 Thickness of Celotex insulation for a U-value of 0.30 W/m2K λ Brick 0.77 Block 1.13 0.90 0.60 0.50 0.40 0.30 0.20 0.15 0.11 Brick Block 0.77 50 50 50 50 50 50 50 45 50 45 50 45 45 45 45 40 40 40 35 35 1.13 50 50 50 50 50 50 50 50 50 45 50 45 45 45 45 40 40 40 35 35 Inner leaf 0.90 50 50 50 50 50 50 50 45 50 45 50 45 45 45 45 40 40 40 35 35 0.60 50 45 50 50 50 45 50 45 50 45 45 45 45 45 40 40 40 35 35 35 0.50 50 45 50 45 50 45 50 45 45 45 45 45 45 40 40 40 40 35 35 30 0.40 50 45 50 45 50 45 45 45 45 45 45 45 45 40 40 40 35 35 35 30 Insulation solutions for walls 0.42 1.13 Outer leaf Lightweight Dense Installation guidelines Outer leaf Product code Block lambda λ 0.35 W/m2K 0.30 W/m2K 0.27 W/m2K 0.25 W/m2K Armstrong Thermal bridging 38 Block Block manufacturer name Thickness of Celotex insulation for a U-value of 0.27 W/m2K λ Brick 0.77 Block 1.13 0.90 0.60 0.50 0.40 0.30 0.20 0.15 0.11 Outer leaf This table lists known lambda values of major blockwork manufacturers’ products. Check with your supplier for the latest information. Brick Block 0.77 60 55 60 55 60 55 60 55 60 55 55 55 55 50 50 50 50 45 45 40 1.13 60 55 60 60 60 55 60 55 60 55 55 55 55 55 50 50 50 45 45 45 Inner leaf 0.90 60 55 60 55 60 55 60 55 55 55 55 55 55 50 50 50 50 45 45 40 0.60 60 55 60 55 60 55 55 55 55 55 55 55 55 50 50 50 45 45 45 40 0.50 60 55 60 55 55 55 55 55 55 55 55 50 55 50 50 45 45 45 45 40 0.40 55 55 55 55 55 55 55 55 55 50 55 50 50 50 50 45 45 45 40 40 www.celotex.co.uk 39 Solid masonry walls Dry line 215 wall Internal insulation solutions Thickness Construction Use Celotex Tuff-R™ GA3000 and Celotex T-Break™ TB3000 high performance thermal insulation in solid masonry wall applications to minimise insulation thickness and give the following benefits: (mm) 215.0 25.0 12.5 - Outside surface resistance Brick Variable layer Cavity (low emissivity) - 25 x 47 battens @ 600 ctrs Gyproc Wallboard Inside surface resistance ▶ Reduces heat bridges formed by mortar joints ▶ Ideal where no wall cavity exists Thickness Variable Layers ▶ Provides reliable long term energy saving for buildings Celotex Tuff-R™ GA3000. Joints taped as VCL Celotex Tuff-R™ GA3000. Joints taped as VCL Celotex Tuff-R™ GA3000. Joints taped as VCL Celotex Tuff-R™ GA3000. Joints taped as VCL Celotex Tuff-R™ GA3000. Joints taped as VCL Celotex Tuff-R™ GA3000. Joints taped as VCL Celotex Tuff-R™ GA3000. Joints taped as VCL Celotex Tuff-R™ GA3000. Joints taped as VCL Celotex Tuff-R™ GA3000. Joints taped as VCL Celotex Tuff-R™ GA3000. Joints taped as VCL Celotex T-Break™ TB3000. Joints taped as VCL ▶ Low emissivity foil facers give improved thermal insulation with cavity air spaces ▶ Provides a vapour control layer (VCL) when board joints are taped ▶ Particularly suited to refurbishment projects (mm) 100.0 90.0 80.0 75.0 70.0 65.0 60.0 55.0 50.0 45.0 40.0 Thermal Conductivity (W/mK) 0.770 0.160 - Thermal Resistance (m²K/W) 0.040 0.279 0.665 0.070 0.130 Bridge Details Themal Conductivity (W/mK) 0.023 0.023 0.023 0.023 0.023 0.023 0.023 0.023 0.023 0.023 0.023 U-value dU” Bridge Details (m²K/W) 0.18 0.20 0.22 0.23 0.24 0.25 0.27 0.29 0.30 0.33 0.35 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 - 17.2% Mortar (215.0mm) 7.8% Timber (25.0mm) - Dry line 103 wall Thickness Construction Outside surface resistance Brick Variable layer Cavity (low emissivity) - 25 x 47 battens @ 600 ctrs Gyproc Wallboard Inside surface resistance (mm) 103.0 25.0 12.5 - Thermal Conductivity (W/mK) 0.770 0.160 - Thermal Resistance (m²K/W) 0.040 0.134 0.665 0.070 0.130 Bridge Details 17.2% Mortar (103.0mm) 7.8% Timber (25.0mm) - For U-values see variable layer list (Correction for mechanical fasteners, Delta Uf = 0.000W/m²K) (Correction for air gaps, Delta Ug = 0.000W/m²K) (Based on the combined method for determining U-values of structures containing repeating thermal bridges.) Installation guidelines Installation guidelines for internal lining systems ▶ Ensure that existing walls are permeable. Strip any gloss paint or vinyl wallpaper. Thickness Variable Layers Celotex Tuff-R™ GA3000. Joints taped as VCL Celotex Tuff-R™ GA3000. Joints taped as VCL Celotex Tuff-R™ GA3000. Joints taped as VCL Celotex Tuff-R™ GA3000. Joints taped as VCL Celotex Tuff-R™ GA3000. Joints taped as VCL Celotex Tuff-R™ GA3000. Joints taped as VCL Celotex Tuff-R™ GA3000. Joints taped as VCL Celotex Tuff-R™ GA3000. Joints taped as VCL Celotex Tuff-R™ GA3000. Joints taped as VCL Celotex Tuff-R™ GA3000. Joints taped as VCL (mm) 100.0 90.0 80.0 75.0 70.0 65.0 60.0 55.0 50.0 45.0 Themal Conductivity (W/mK) 0.023 0.023 0.023 0.023 0.023 0.023 0.023 0.023 0.023 0.023 U-value (m²K/W) 0.19 0.20 0.22 0.24 0.25 0.26 0.28 0.30 0.32 0.34 dU” 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 Bridge Details ▶ Cut the 1200 x 2400mm Celotex Tuff-R™ GA3000 - ▶ For optimum thermal performance, the unprinted boards to fit the floor-to-ceiling height of the room. foil surface should face the batten cavity. For U-values see variable layer list (Correction for mechanical fasteners, Delta Uf = 0.000W/m²K) (Correction for air gaps, Delta Ug = 0.000W/m²K) (Based on the combined method for determining U-values of structures containing repeating thermal bridges.) 40 T: 0901 996 0100* to provide fixings for linings and grounds for skirtings, etc. Battens should be minimum 50 x 25mm treated softwood. ▶ The batten depth must be increased to take account of the conduit, if cabling is to be located within the cavity created by the battens. ▶ Use independent horizontal battens for heavy wall- and bottom of the wall to hold the boards in place. mounted components. Longer fixings may be necessary to fit heavy items to the masonry, independently of the battens. ▶ Seal all board joints to create a vapour control layer ▶ Line window and door reveals with thinner Celotex (VCL) using an aluminium foil self-adhesive tape. T-Break™ TB3000 boards to reduce the risk of thermal bridging. Fix a batten around the edge of the opening and scribe the board to fit the reveal. Cut the dry lining to suit and mechanically fix into the masonry reveal using proprietary fixings. Finish using an angle fillet at the frame and an angle bead or scrim tape at external corners. ▶ Fix horizontal battens over the insulation at the top ▶ Add further vertical battens over the insulation at U-value ▶ Additional battens are required around all openings appropriate spacing to provide adequate fixings for the selected lining system. Ensure that a batten coincides with each lining board joint. ▶ Apply an appropriate sealant around the perimeter Insulation solutions for walls U-value of the insulation to provide a vapour seal. www.celotex.co.uk 41 Solid masonry walls External insulation solutions Installation guidelines Use Celotex Tuff-R™ GA3000 and Celotex T-Break™ TB3000 high performance thermal insulation in solid masonry wall applications to minimise insulation thickness and give the following benefits: Installation guidelines for external render systems ▶ Reduces heat bridges formed by mortar joints ▶ Large uneven projections should be removed and all ▶ Ideal where no wall cavity exists holes filled and levelled. Loose material should be cleaned off to leave a sound dry surface. ▶ Prior to the installation of the Celotex insulation boards, the substrate must be checked for soundness. ▶ Provides reliable long term energy saving for Tile hanging, render finish and other cladding types are all suitable for this application. Advice on the installation of these cladding systems should be sought from the manufacturer or provider of the cladding system. ▶ Downpipes should be temporarily removed and, if buildings necessary, relocated after completion of installation. Lengthening of overflow pipes should be allowed for, together with extensions to sills. ▶ Particularly suited to refurbishment projects ▶ Starter strip/drip should be located at least one half brick above the damp proof course and fixed directly to the substrate with plugs and screws. ▶ For optimum thermal performance, the unprinted foil surface should face the batten cavity. Example U-value calculation Construction Outside surface resistance Softwood weatherboarding Cavity (ventilated) Breather membrane Variable layer Brickwork Plaster, lightweight Inside surface resistance Variable Layers Celotex Tuff-R™ GA3100 Celotex Tuff-R™ GA3090 Celotex Tuff-R™ GA3080 Celotex Tuff-R™ GA3075 Celotex Tuff-R™ GA3075 Celotex Tuff-R™ GA3065 Celotex Tuff-R™ GA3060 Celotex Tuff-R™ GA3055 Thickness (mm) 19.0 215.0 13.0 Thickness (mm) 100.0 90.0 80.0 75.0 70.0 65.0 60.0 55.0 Thermal Conductivity (W/mK) 0.770 0.160 - Thermal Resistance (m²K/W) 0.130 0.000 0.000 0.279 0.081 0.130 Bridge Details 17.2% Mortar (215.0mm) - Themal Conductivity (W/mK) 0.023 0.023 0.023 0.023 0.023 0.023 0.023 0.023 U-value dU” Bridge Details (m²K/W) 0.20 0.22 0.24 0.26 0.27 0.29 0.31 0.33 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 - substrate using proprietary fasteners, which are driven into pre-drilled holes. ▶ All insulation board joints should be tightly butted and end joints staggered. ▶ Apply preservative-treated timber battens vertically over the face of the insulation, secure back to the underlying masonry. ▶ Fix a breather membrane horizontally to the faces of the battens with minimum 100mm laps. Insulation solutions for walls ▶ The Celotex insulation should be fixed to the U-value For U-values see variable layer list (Correction for mechanical fasteners, Delta Uf = 0.000W/m²K) (Correction for air gaps, Delta Ug = 0.000W/m²K) (Based on the combined method for determining U-values of structures containing repeating thermal bridges.) 42 T: 0901 996 0100* www.celotex.co.uk 43 Timber frame wall lining Use Celotex T-Break™ TB3000 and Celotex Tuff-R™ GA3000 high performance thermal insulation in timber frame wall applications to minimise insulation thickness and give the following benefits: Installation guidelines ▶ Make sure all studs and rails are flush, with no projections, and that services are correctly installed. ▶ Cut Celotex Tuff-R™ GA3000 to tightly fit between all ▶ Offers the thinnest solution available studs and rails. ▶ Provides reliable long term energy savings for ▶ For optimum thermal performance, the unprinted buildings foil surface should face the air cavity. ▶ Low emissivity foil facers give improved thermal ▶ Insert insulation into framing and push back to insulation with cavity air spaces plywood sheathing. Fit services into cavity if required. ▶ Provides a vapour control layer when board ▶ Measure the wall height from floor level to underside of ceiling joists and cut board length to suit, using a trimming knife. joints are taped ▶ Reduces thermal bridging through studs and rails ▶ Ensure that the wall insulation is continuous with the ▶ Can be nailed directly to stud framing floor perimeter insulation. ▶ Dryline directly over insulation ▶ Cut boards for infill panels, using off-cuts where ▶ Provides cavity for services possible, making sure there are no gaps at wall abutments. ▶ Tightly butt edges of boards together, making sure there are no gaps. ▶ Temporarily secure the boards with clout nails at Construction Outside surface resistance Brick Cavity (low emissivity) Plywood Variable layer Cavity (low emissivity) between studs Polythene, 1000 gauge VCL Gyproc Wallboard Inside surface resistance Thickness (mm) 103.0 50.0 9.0 20.0 12.5 - U-value Bridge Details 17.2% Mortar (103.0mm) 15% Timber (10.0mm) - Celotex Extra-R™ XR3000 between 175 stud (mm) 150.0 Themal Conductivity (W/mK) 0.023 (m²K/W) 0.19 0.000 Celotex Extra-R™ XR3000 between 150 stud 130.0 0.023 0.21 0.000 Celotex Tuff-R™ GA3000 between 125 stud 100.0 0.023 0.26 0.010 Celotex Tuff-R™ GA3000 between 100 stud 80.0 0.023 0.30 0.010 Variable Layers Thickness Thermal Thermal Conductivity Resistance (W/mK) (m²K/W) 0.040 0.770 0.134 0.180 0.170 0.053 0.030 0.665 0.160 0.070 0.130 dU” Bridge Details 15.0% Timber (165.0mm) 15.0% Timber (140.0mm) 15.0% Timber (110.0mm) delta U"=0.01 15.0% Timber (90.0mm) delta U"=0.01 600mm centres. Mark stud lines on board surface as fixing guides for dry lining. ▶ Always fix back to solid timber, both at stud lines and at top and bottom rails. ▶ Ensure that all board surfaces are clean and free from dust and then apply aluminium foil vapour-seal tape to all joints. Taping the joints of the Celotex insulation with self adhesive aluminium foil tape provides a good vapour control layer (VCL) and improves air tightness. Insulation solutions for walls Example U-value calculation ▶ Seal the insulation at all abutments and service penetrations with a vapour resistant sealant. ▶ Fix plasterboard lining over the Celotex insulation using plasterboard nails or screws of appropriate length and joint or skim to the desired finish. ▶ No separate vapour check membrane is required in this application. Celotex insulation acts as an effective internal VCL when all joints are sealed. U-value For U-values see variable layer list (Correction for mechanical fasteners, Delta Uf = 0.000W/m²K) (Correction for air gaps, Delta Ug = 0.000W/m²K) (Based on the combined method for determining U-values of structures containing repeating thermal bridges.) 44 T: 0901 996 0100* www.celotex.co.uk 45 Single timber frame wall lining Celotex offers two solutions for single timber frame wall lining applications. The first utilises the low lambda values of Celotex Tuff-R™ GA3000 and Extra-R™ XR3000 between the studs, followed by an internal lining of Celotex T-Break™ TB3000 over the studs. This solution provides for the thinnest build-up with the better thermal insulation. Installation guidelines ▶ Make sure all studs and rails are flush, with no projections, and that services are correctly installed. ▶ Fit mineral wool batts or Celotex insulation between all studs. ▶ Measure the wall height from floor level to The second option is to use mineral wool batts fitted between the studs, followed by an internal lining of Celotex T-Break™ TB3000 over the studs. This solution gives a thicker build-up but offers improved acoustic insulation. underside of ceiling joists and cut board length to suit, using a trimming knife. ▶ Ensure that the wall insulation is continuous with the floor perimeter insulation. ▶ Cut boards for infill panels, using off-cuts where possible, making sure there are no gaps at wall abutments. ▶ Tightly butt edges of boards together, making sure there are no gaps. ▶ Temporarily secure the boards with clout nails at 600mm centres. Mark stud lines on board surface as fixing guides for dry lining. Cold Flat Roof Outside surface Weather board - Tiles - Rendered - code 4 lead Ventilated Cavity batten air space Breather Membrane Plywood Celotex between studs @ 400 Ctrs Low E Cavity between studs @ 400 Ctrs Variable Layer [ for over studs ] Vapour control layer Plasterboard Inside surface How to use table 1. Select construction type 2. Note insulation between studs as stated 3. Determine U-value 4. Read left to establish required thickness of insulation to be used in the variable layer Celotex Product TB3045 TB3040 TB3035 TB3030 TB3025 TB3020 TB3012 Weatherboarding Thickness (mm) any 12 Tile Hung Thickness (mm) any 12 Rendered Thickness (mm) 20 n/a 12 Lead Clad Thickness (mm) 1.8 n/a 12 GA3065 15.0% brg GA3060 15.0% brg GA3065 15.0% brg GA3070 15.0% brg 35 (15.0% brg) See below 12.5 - 40 (15.0% brg) See below 12.5 - 35 (15.0% brg) See below 12.5 - 35 (15.0% brg) See below 12.5 - Variable Layer Thickness U-value Thickness U-value Thickness U-value Thickness U-value (mm) (m²K/W) (mm) (m²K/W) (mm) (m²K/W) (mm) (m²K/W) 45 0.20 45 0.21 45 0.21 45 0.20 40 0.21 40 0.22 40 0.22 40 0.21 35 0.23 35 0.23 35 0.23 35 0.22 30 0.24 30 0.24 30 0.24 30 0.24 25 0.25 25 0.26 25 0.26 25 0.25 20 0.27 20 0.27 20 0.27 20 0.27 12 0.30 12 0.30 12 0.30 12 0.30 ▶ Always fix back to solid timber, both at stud lines and at top and bottom rails. ▶ Ensure that all board surfaces are clean and free from dust and then apply aluminium foil vapour-seal tape to all joints. ▶ Seal around all penetrations for electrical outlets and switch boxes. ▶ Fix plasterboard lining over the Celotex insulation using plasterboard nails or screws of appropriate length and joint or skim to the desired finish. Insulation solutions for walls Example U-value calculation: inbetween & under joists ▶ No separate vapour check membrane is required in this application. Celotex insulation acts as an effective internal vapour control layer when all joints are sealed. TB = Celotex T-Break™ TB3000 GA = Celotex Tuff-R™ GA3000 XR = Celotex Extra-R™ XR3000 Low E = Low emissivity 46 T: 0901 996 0100* www.celotex.co.uk 47 Timber frame wall sheathing Use Celotex Tuff-R™ GA3000 high performance insulation in timber frame wall sheathing applications to minimise insulation thickness and give the following benefits: Installation guidelines ▶ Make sure all studs and rails are flush, with no projections. ▶ Eliminates thermal bridging of timber ▶ Fix sheet of Celotex Tuff-R™ GA3000 to the external sheathing using galvanised clout nails at 400mm centres in the centre of the board and at 300mm centres of the board and at 300mm centres around the perimeter. ▶ Provides reliable long term energy savings for buildings ▶ Low emissivity foil facers give improved thermal insulation with cavity air spaces ▶ For optimum thermal performance the unprinted ▶ Sheathing encapsulates the timber frame foil surface should face the air cavity. ▶ No threat of interstitial condensation ▶ Care must be taken to align the fixings with underlying studs, sole plates and head rails. ▶ Voids between studs free for services Gable walls At gable walls, it is recommended that the insulation be taken up to the underside of the roof verges. However, if a cold roof construction is intended, the cavity insulation should extend at least 250mm above the ceiling. The top edge of the insulation should be protected with a cavity tray. Tile hanging, render finish and other cladding types are all suitable for this application. Advice and information on the installation of these cladding systems should be sought from the manufacturer or provider of the cladding system. ▶ Tightly butt boards together and use off-cuts to fill in around waist rails. ▶ Install horizontal cavity barriers, usually in the form Construction Outside surface resistance Brick Cavity (low emissivity) Variable layer Plywood Cavity between studs Polythene, 1000 gauge VCL Gyproc Wallboard Inside surface resistance Variable Layers Celotex Tuff-R™ GA3000 Celotex Tuff-R™ GA3000 Celotex Tuff-R™ GA3000 Celotex Tuff-R™ GA3000 Celotex Tuff-R™ GA3000 Celotex Tuff-R™ GA3000 Celotex Tuff-R™ GA3000 Celotex Tuff-R™ GA3000 Celotex Tuff-R™ GA3000 Thickness (mm) 103.0 50.0 9.0 89.0 12.5 Thickness (mm) 75.0 70.0 65.0 60.0 55.0 50.0 45.0 40.0 35.0 Thermal Conductivity (W/mK) 0.770 0.170 0.160 - Thermal Resistance (m²K/W) 0.040 0.134 0.665 0.053 0.180 0.070 0.130 Bridge Details Themal Conductivity (W/mK) 0.023 0.023 0.023 0.023 0.023 0.023 0.023 0.023 0.023 U-value dU” Bridge Details (m²K/W) 0.22 0.23 0.24 0.25 0.27 0.29 0.31 0.33 0.35 0.000 0.000 0.000 0.000 0.000 0.000 0.010 0.010 0.000 delta U"=0.01 - 17.2% Mortar (103.0mm) 15% Timber (89.0mm) - ▶ Apply vertical and horizontal cavity barriers in a similar fashion around window and door openings. ▶ Taping the joints of the Celotex insulation with self adhesive aluminium foil tape provides a good vapour control layer and improves air tightness. Insulation solutions for walls Example U-value calculation of mineral wool ‘sausages’, to the surface of the Celotex insulation board at all intermediate floors. U-value For U-values see variable layer list (Correction for mechanical fasteners, Delta Uf = 0.000W/m²K) (Correction for air gaps, Delta Ug = 0.000W/m²K) (Based on the combined method for determining U-values of structures containing repeating thermal bridges.) 48 T: 0901 996 0100* www.celotex.co.uk 49 Steel stud framed walls Use Celotex Tuff-R™ GA3000 high performance thermal insulation in steel stud framed wall applications to minimise insulation thickness and give the following benefits: Installation guidelines ▶ Install the steel stud framework in accordance with the manufacturer’s instructions. ▶ Ideal for lightweight, steel framed commercial ▶ For optimum thermal performance the unprinted and industrial buildings foil surface should face the air cavity. ▶ Provides reliable long term energy savings ▶ If necessary, trim the Celotex insulation boards to for buildings width and height to ensure that the edges are fully supported by the frame studs or horizontal runners. ▶ Low emissivity foil facer gives improved ▶ Trim boards to fit around window and door thermal insulation with cavity air spaces openings. ▶ Rapid, accurate construction on-site ▶ Place the boards directly against the external face of ▶ Facilitates off-site fabrication of framed panels the steel frame and temporarily fix with suitable selftapping screws and washers. ▶ Warm frame construction eliminates thermal bridging through studs ▶ Adjacent boards must be tightly butted to minimise heat loss. Joints may be sealed with self-adhesive aluminium foil tape to improve air-tightness, if required. ▶ Thin overall construction depth Example U-value calculation Construction Outside surface resistance Brick Cavity (low emissivity) Variable layer Cavity (low emissivity) Gyproc Wallboard Gyproc Wallboard Inside surface resistance Variable Layers Celotex Tuff-R™ GA3000 Celotex Tuff-R™ GA3000 Celotex Tuff-R™ GA3000 Celotex Tuff-R™ GA3000 Celotex Tuff-R™ GA3000 Celotex Tuff-R™ GA3000 Celotex Tuff-R™ GA3000 Celotex Tuff-R™ GA3000 Celotex Tuff-R™ GA3000 Celotex T-Break™ TB3000 Thickness (mm) 103.0 50.0 100.0 12.5 12.5 Thickness (mm) 75.0 70.0 65.0 60.0 55.0 50.0 45.0 40.0 35.0 30.0 Thermal Conductivity (W/mK) 0.770 0.179 0.179 - Thermal Resistance (m²K/W) 0.040 0.134 0.665 0.622 0.070 0.070 0.130 Bridge Details Themal Conductivity (W/mK) - U-value dU” Bridge Details (m²K/W) 0.22 0.23 0.24 0.25 0.26 0.28 0.29 0.30 0.32 0.35 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.010 0.000 0.000 delta U"=0.01 - 17.2% Mortar (103.0mm) 0.3% Steel studs (100.0mm) - wall tie retaining channels over the boards at stud positions and fix through the insulation into the studs with fasteners as recommended by the channel manufacturer. ▶ Construct the brickwork facing incorporating twist- in ties at recommended intervals. ▶ Fit cavity barriers between the brickwork and the face of the insulation board as required. Other forms of cladding: Insulation solutions for walls ▶ Where the frame is to be faced with brickwork, place Rainscreen Blockwork Render Tile hanging Etc. U-value For U-values see variable layer list 50 T: 0901 996 0100* www.celotex.co.uk 51 Insulation solutions for floors Concrete slab floors Beam and block floors Suspended timber floors Underfloor heating The specification of insulation for ground floors is more complex than that for walls or roofs. This is because the mechanisms for heat flow are affected by the ratio of surface area to perimeter. With a beam and block floor, there is little choice but to install the insulation over the floor before screeding. The ventilated air space beneath any suspended floor can be very cold, so Celotex recommends the application of a continuous vapour control membrane over the top of the insulation, before screeding, to reduce the risk of condensation forming at the insulation/slab interface. This also prevents screed migration between the board joints, thus avoiding cold bridges. With a suspended timber floor, there is little choice but to install the insulation between the joists, but the thermal bridges created by the joists have to be considered. Underfloor heating is now recognised as one of the most efficient and cost-effective forms of domestic heating. For maximum efficiency it requires effective insulation beneath the heating elements to minimise heat loss downward into the structure and to reflect the heat upwards into the room. Optimum positioning of the insulation within the floor may depend on the positioning of the insulation in the walls. For instance, when insulating dry lining is specified for the walls, over-slab insulation enables continuity of the insulation to be achieved. In over-slab installations, such as solid oversite slabs and, more particularly, exposed solid slabs, use a vapour control membrane over the insulation to eliminate any risk of condensation forming on the cold slab surface. 52 T: 0901 996 0100* Continuity of the insulation must be ensured by packing the spaces between the external walls and the joists with insulation. The void below an insulated suspended timber floor must be well ventilated. The insulation must be cut to fit tightly between the joists to prevent heat loss. Celotex insulation is the ideal solution. Underfloor heating systems are used in approximately 50% of all self-build homes and increasingly in extension and conservatory projects. Many underfloor heating companies already make use of the high performance characteristics of Celotex insulation. When extending a building, adding underfloor heating to the existing heating design can bring major benefits, especially in applications such as conservatories, where it is difficult to position standard radiators and an underfloor heating system is possibly the only acceptable form of heating. www.celotex.co.uk 53 Calculating the P/A ratio U-value calculations To calculate the minimum thickness of insulation needed in a floor you should divide the exposed internal perimeter by the internal area which will give you the P/A ratio. Example 3 – dwelling with integral garage The overall internal dimensions of the dwelling are 8.50m x 6.90m; these measurements ignore the internal walls. The perimeter is 8.50m + 6.90m + 7.30m + 2.88m + 1.20m + 4.02m = 30.8m Example 1 – detached dwelling The overall internal dimensions of the dwelling are 8.10m x 6.90m; these measurements ignore the internal walls. The perimeter is 8.10m + 6.90m + 8.10m + 6.90m = 30.0m The area is (8.50m x 6.90m) – (1.20m x 2.88m) = 55.19m The P/A ratio is 30.8 / 55.19 = 0.55 The area is 8.10m x 6.90m = 55.89m For this example, with a concrete slab floor, you will require: The P/A ratio is 30 / 55.89 = 0.54 60mm of insulation to achieve 0.24 W/m2K For this example, with a concrete slab floor, you will require: 70mm of insulation to achieve 0.22 W/m2K 80mm of insulation to achieve 0.20 W/m2K 60mm of insulation to achieve 0.24 W/m K 2 70mm of insulation to achieve 0.22 W/m2K 80mm of insulation to achieve 0.20 W/m2K Example 2 – new extension The overall internal dimensions of the dwelling are 3.10m x 2.40m; these measurements ignore the internal walls. The perimeter is 2.40m + 3.10m + 1.22m = 6.72m The area is 3.10m x 2.40m = 7.44m Insulation solutions for floors The P/A ratio is 6.72 / 7.44 = 0.90 For this example, with a concrete slab floor, you will require: 70mm of insulation to achieve 0.24 W/m2K 80mm of insulation to achieve 0.22 W/m2K 90mm of insulation to achieve 0.20 W/m2K 54 T: 0901 996 0100* www.celotex.co.uk 55 Concrete slab floors Installation guidelines Over slab installation guidelines Under slab installation guidelines ▶ Install a damp proof membrane over the top of, or ▶ Level Hardcore & blind with sand. below the slab. The damp proof membrane must provide continuity with the damp proof course in the surrounding walls. ▶ Conveniently sized boards for handling indoors ▶ Level the surface of the slab; it should be smooth & ▶ Easy to cut boards to fit in most spaces free of projections. ▶ Provides reliable long term energy ▶ If required, use a thin layer of sand blinding on a savings for buildings rough, tamped slab to ensure that the insulation boards are continuously supported. ▶ Excellent dimensional stability ▶ Cut & fit insulation, thickness to achieve required ▶ No thermal bridging at floor edges U-value. ▶ Cut & fit insulation upstand to floor perimeter, to continuity meet a minimum R-value of 0.75M²K/W. i.e. Celotex TB3020. The upstand depth should be equal to the sum of the slab insulation and the screed thickness. The upstand thickness should not exceed the combined thickness of the wall plaster and the skirting. Thickness TB3012 TB3012 TB3025 TB3030 TB3035 TB3040 TB3045 GA3050 GA3055 GA3060 GA3065 GA3070 GA3075 GA3080 GA3090 GA3100 XR3110 XR3120 XR3130 XR3140 XR3150 XR3165 0.1 0.17 0.16 0.15 0.15 0.14 0.14 0.13 0.13 0.12 0.12 0.12 0.11 0.11 0.11 0.10 0.10 0.09 0.09 0.09 0.08 0.08 0.08 0.2 0.25 0.24 0.22 0.21 0.20 0.20 0.19 0.18 0.17 0.16 0.16 0.15 0.15 0.14 0.13 0.12 0.12 0.11 0.11 0.10 0.09 0.3 0.25 0.23 0.22 0.21 0.20 0.19 0.18 0.18 0.17 0.16 0.15 0.14 0.13 0.12 0.12 0.11 0.10 0.4 0.24 0.23 0.22 0.21 0.20 0.19 0.18 0.17 0.16 0.15 0.14 0.13 0.12 0.12 0.11 Perimeter / Area ratio 0.5 0.6 0.24 0.23 0.24 0.22 0.23 0.21 0.22 0.20 0.21 0.19 0.20 0.18 0.18 0.17 0.17 0.15 0.16 0.14 0.15 0.14 0.14 0.13 0.13 0.12 0.12 0.11 0.12 0.7 0.25 0.24 0.23 0.22 0.21 0.19 0.18 0.16 0.15 0.14 0.13 0.13 0.12 0.8 0.24 0.23 0.22 0.21 0.20 0.18 0.17 0.15 0.14 0.14 0.13 0.12 0.9 0.25 0.24 0.23 0.22 0.20 0.18 0.17 0.16 0.15 0.14 0.13 0.12 1.0 0.25 0.24 0.23 0.22 0.20 0.18 0.17 0.16 0.15 0.14 0.13 0.12 proof course. ▶ Cut & fit insulation, thickness to achieve required U-value. ▶ Cut & fit insulation upstand to floor perimeter, to meet a minimum R-value of 0.75m²K/W. i.e. Celotex TB3020. Height of insulation to coincide with required finished floor level. ▶ Lay concrete to required finished floor level & smooth over with float finish. ▶ Tightly butted joints for insulation U-Value ready reckoner: Ground Floor - Concrete Slab ▶ Install damp proof membrane & lap into damp ▶ Lay the insulation boards directly onto the prepared slab with all joints tightly butted. ▶ Lay a polythene vapour control layer (VCL) over the insulation to minimise the risk of condensation forming at the insulation/slab interface and to prevent liquid screed migration. ▶ Apply a sand/cement or self levelling screed over the Celotex insulation boards to a minimum thickness of 65mm. Use scaffold boards or other protection to prevent wheelbarrows and other traffic damaging the insulation. These recommendations are suitable for normal domestic floor loadings. If higher loadings are required, it may be necessary to increase the screed thickness and provide reinforcement within the screed. Chipboard floor finish A VCL should be laid over the Celotex insulation boards and turned up 100mm at room perimeters, behind the skirting. It is recommended good practice that all joints should be lapped 150mm and sealed. The chipboard must be minimum 18mm tongued and grooved flooring grade type C4 to BS 5669. Lay the chipboard with staggered joints, glued with a woodworking adhesive. Provide a 10 - 12mm gap at all perimeters and abutments to allow for expansion. This can be achieved by the use of temporary wedges. Where chipboard is butted together without a tongued and grooved joint and all external doorways (for the width of the threshold), a treated timber batten must be used in lieu of the insulation boards. Insulation solutions for floors Use Celotex Fast-R™ FF3000, Celotex Tuff-R™ GA3000 and Celotex T-Break™ TB3000 high performance thermal insulation in concrete slab floor applications to minimise insulation thickness and give the following benefits: Based on 65mm screed & 20mm insulation as perimeter upstand 56 T: 0901 996 0100* www.celotex.co.uk 57 Beam and block floors Use Celotex Fast-R™ FF3000, Celotex Tuff-R™ GA3000 and Celotex T-Break™ TB3000 high performance thermal insulation in beam and block floors to minimise insulation thickness and give the following benefits: Installation guidelines ▶ If appropriate, install a damp proof membrane to the top surface of the beam and block floor. ▶ Level the surface of the floor; it should be smooth ▶ Conveniently sized boards for handling and free of projections. Use a thin layer of sand blinding to ensure that the insulation boards are continuously supported. indoors ▶ Easy to cut boards to fit in most spaces ▶ Use Celotex T-Break™ TB3000 boards as upstands to ▶ Provide reliable long term energy The smaller board size is much easier to handle in confined areas, faster to lay and reduces cutting wastage. fit around floor perimeters to eliminate thermal bridging at screed edges. The upstand depth should be equal to the screed thickness. The upstand thickness should not exceed the combined thickness of the wall plaster and the skirting. savings for buildings ▶ Excellent dimensional stability ▶ Optimised continuity with wall insulation ▶ Lay the insulation boards directly onto the prepared ▶ Tightly butted joints for insulation slab with all joints tightly butted. continuity ▶ Lay a polythene vapour control layer (VCL) over the U-value ready reckoner: Ground Floor - Beam & Block 0.1 0.23 0.21 0.20 0.20 0.19 0.18 0.17 0.17 0.16 0.16 0.15 0.15 0.14 0.14 0.13 0.12 0.12 0.11 0.11 0.10 0.10 0.09 0.2 0.24 0.23 0.22 0.21 0.20 0.19 0.19 0.18 0.17 0.16 0.15 0.14 0.13 0.12 0.12 0.11 0.10 0.3 0.25 0.24 0.22 0.21 0.20 0.20 0.19 0.17 0.16 0.15 0.14 0.13 0.13 0.12 0.11 0.4 0.25 0.24 0.23 0.22 0.21 0.20 0.18 0.17 0.16 0.15 0.14 0.13 0.12 0.11 Perimeter / Area ratio 0.5 0.6 0.25 0.24 0.24 0.23 0.23 0.21 0.22 0.21 0.21 0.19 0.19 0.17 0.18 0.16 0.16 0.15 0.15 0.14 0.14 0.13 0.14 0.13 0.13 0.12 0.12 insulation to minimise the risk of condensation forming at the insulation/slab interface and to prevent liquid screed migration. ▶ Apply a sand/cement or self levelling screed over the 0.7 0.25 0.24 0.22 0.21 0.20 0.18 0.17 0.16 0.15 0.14 0.13 0.12 0.8 0.25 0.24 0.23 0.22 0.20 0.18 0.17 0.16 0.15 0.14 0.13 0.12 0.9 0.24 0.23 0.22 0.20 0.18 0.17 0.16 0.15 0.14 0.13 0.12 1.0 0.24 0.23 0.22 0.19 0.17 0.17 0.16 0.15 0.14 0.13 0.12 Celotex insulation boards to a minimum thickness of 65mm. Use scaffold boards or other protection to prevent wheelbarrows and other traffic damaging the insulation. Insulation solutions for floors Thickness TB3012 TB3012 TB3025 TB3030 TB3035 TB3040 TB3045 GA3050 GA3055 GA3060 GA3065 GA3070 GA3075 GA3080 GA3090 GA3100 XR3110 XR3120 XR3130 XR3140 XR3150 XR3165 Celotex recommends the use of new Celotex Tuff-R™ GA3000 floor insulation for all applications involving the use of a screed, especially when installing underfloor heating systems, see page 62. Based on 65mm screed & 20mm insulation as perimeter upstand 58 T: 0901 996 0100* www.celotex.co.uk 59 Suspended timber floors Use Celotex Tuff-R™ GA3000 and Celotex Extra-R™ XR3000 high performance thermal insulation in suspended timber floors to minimise insulation thickness and give the following benefits: Installation guidelines ▶ Install joists in the conventional manner, with solid or ▶ Insulation quick and easy to install between joists in diagonal strut bracing as necessary. (NB: diagonal bracing may lead to thermal bridging) one layer ▶ The patented Celotex insulation clip is designed to ▶ Boards permanently retained by patented allow insulation boards to be installed between timber joists quickly and without nails or screws. Celotex insulation clip ▶ Either fit the clips at one metre maximum centres ▶ Minimise air leakage by friction fitting the ▶ Provides reliable long term energy savings along the edge of the insulation (as described on page 13) or fix battens to the sides of the joists to support the insulation. for buildings ▶ Cut the Celotex insulation to achieve a tight fit, then ▶ Low emissivity foil facers to give improved push the boards firmly down between the joists. The insulation clip will ensure a friction fit. insulation thermal insulation with air spaces ▶ Insulate gaps between the joists and walls to prevent ▶ Boards are incredibly light thereby adding thermal bridging. minimal load to the structure U-value ready reckoner: Ground Floor - Suspended Timber TB3012 TB3012 TB3025 TB3030 TB3035 TB3040 TB3045 GA3050 GA3055 GA3060 GA3065 GA3070 GA3075 GA3080 GA3090 GA3100 XR3110 XR3120 XR3130 XR3140 XR3150 XR3165 0.1 0.24 0.22 0.21 0.21 0.20 0.20 0.19 0.18 0.18 0.18 0.17 0.17 0.16 0.16 0.15 0.15 0.14 0.13 0.13 0.13 0.13 0.12 0.2 0.25 0.24 0.23 0.23 0.22 0.21 0.21 0.19 0.18 0.17 0.17 0.16 0.16 0.15 0.14 0.3 0.25 0.24 0.23 0.22 0.20 0.19 0.18 0.18 0.17 0.16 0.15 0.4 0.25 0.23 0.22 0.20 0.19 0.19 0.18 0.17 0.16 Perimeter / Area ratio 0.5 0.6 0.24 0.25 0.22 0.23 0.21 0.22 0.20 0.20 0.19 0.20 0.18 0.19 0.18 0.18 0.17 0.17 directly onto the joists. ▶ Ensure that the void below the insulation is 0.7 0.25 0.23 0.22 0.21 0.20 0.19 0.18 0.17 0.8 0.24 0.22 0.21 0.20 0.20 0.18 0.17 0.9 0.24 0.23 0.21 0.21 0.20 0.19 0.17 1.0 0.24 0.23 0.21 0.21 0.20 0.19 0.17 ventilated. ▶ For exposed or semi-exposed floors, e.g. garage or car port ceilings, it may be easier to insulate from below. ▶ Fix Celotex insulation boards directly to the underside of the joists with galvanised clout nails at 400mm maximum centres. Finish with an appropriate fire protection board fixed to the soffit. ▶ An additional layer of 100mm mineral wool insulation can be installed between the joists, supported by the soffit lining, to provide acoustic insulation. Insulation solutions for floors Thickness ▶ Install either chipboard or softwood floor boarding Based on timbers @ 400 Ctrs Correction for air gaps, Delta Ug = 0.007 W/m2K 60 T: 0901 996 0100* www.celotex.co.uk 61 Underfloor heating Installation guidelines Pre-installation guidelines for concrete slab floor applications only Installation guidelines for suspended timber floor applications ▶ Install a damp proof membrane (DPM) below the ▶ Install joists in the conventional manner, with solid or structure slab or apply a liquid waterproofing membrane to the top surface of the slab. diagonal strut bracing as necessary. (NB: diagonal bracing may lead to thermal bridging). ▶ Easy to cut boards to fit in most spaces ▶ The DPM must provide continuity with the damp ▶ Fix battens to the sides of the joists to support the ▶ The foam structure can be used to clip proof course in the surrounding walls. insulation. the pipe system into ▶ Level the surface of the slab; it should be smooth ▶ Cut the Celotex Fast-R™ FF3000 insulation to achieve and free of projections. a tight fit, then push the boards firmly down between the joists. ▶ Minimal downward heat loss into the ▶ Provides reliable long term energy ▶ Use a thin layer of sand blinding on a rough tamped savings for building structures slab to ensure that the insulation boards are continuously supported. ▶ Excellent dimensional stability ▶ Conveniently sized boards for handling indoors Celotex Fast-R™ Insulation for use with Under-floor Heating Concrete Slab Based on 65mm screed & 20 mm insulation as perimeter upstand Beam & Block FF3050 FF3070 FF3075 FF3085 FF3090 FF3100 FF3125 FF3150 0.2 0.19 0.16 0.15 0.14 0.14 0.13 0.11 0.10 0.3 0.22 0.18 0.18 0.16 0.16 0.15 0.13 0.11 0.4 0.24 0.20 0.19 0.18 0.17 0.16 0.13 0.12 Based on 65mm screed & 20 mm insulation as perimeter upstand Perimeter / Area ratio 0.5 0.6 0.7 0.21 0.22 0.23 0.20 0.21 0.22 0.19 0.19 0.20 0.18 0.18 0.19 0.17 0.17 0.18 0.14 0.14 0.15 0.12 0.12 0.13 0.1 0.13 0.11 0.11 0.10 0.10 0.10 0.09 0.08 FF3050 FF3070 FF3075 FF3085 FF3090 FF3100 FF3125 FF3150 0.17 0.15 0.14 0.13 0.13 0.12 0.11 0.10 0.22 0.19 0.18 0.17 0.16 0.15 0.13 0.11 0.25 0.20 0.20 0.18 0.17 0.16 0.14 0.12 0.22 0.21 0.19 0.18 0.17 0.14 0.12 0.23 0.21 0.20 0.19 0.17 0.15 0.13 0.23 0.22 0.20 0.19 0.18 0.15 0.13 Based on timbers @ 400 Ctrs Thickness FF3050 FF3070 FF3075 FF3085 FF3090 FF3100 FF3125 FF3150 0.18 0.17 0.16 0.16 0.15 0.15 0.13 0.13 0.25 0.22 0.21 0.20 0.19 0.18 0.16 0.15 0.25 0.24 0.22 0.22 0.20 0.18 0.16 0.24 0.23 0.22 0.19 0.17 0.25 0.24 0.22 0.19 0.18 0.25 0.23 0.20 0.18 0.8 0.23 0.22 0.20 0.20 0.18 0.15 0.13 0.9 0.24 0.23 0.21 0.20 0.18 0.15 0.13 1.0 0.24 0.23 0.21 0.20 0.18 0.15 0.13 0.24 0.22 0.20 0.20 0.18 0.15 0.13 0.24 0.23 0.21 0.20 0.18 0.15 0.13 0.24 0.23 0.21 0.20 0.18 0.15 0.13 0.24 0.23 0.21 0.19 0.17 0.15 0.13 0.25 0.23 0.20 0.18 0.24 0.20 0.18 0.24 0.21 0.19 0.24 0.21 0.19 Installation guidelines for concrete slab and beam & block floor applications ▶ Use Celotex T-Break™ TB3000 boards as upstands T: 0901 996 0100* Suspended Timber Floor between the joists and wall to prevent thermal bridging. ▶ Lay a to fit around floor perimeters to eliminate thermal bridging at screed edges. The upstand depth should be equal to the sum of the slab insulation and the screed thickness. The upstand thickness should not exceed the combined thicknesses of the wall plaster and the skirting. proprietary underfloor heating system, generally comprising pipework in coils, to the manufacturer’s guidelines. ▶ Lay the insulation boards directly onto the prepared ▶ Install either slab with all joints tightly butted. chipboard or soft wood floor boarding directly onto the joists. ▶ Install a polythene membrane over the insulation. ▶ Lay a proprietary underfloor heating system, generally comprising pipework in coils. Pipe retaining clips may be inserted directly onto the Celotex insulation. ▶ Apply the screed over the Celotex insulation boards to a thickness recommended by the manufacturer of the underfloor heating system (normally 75mm). ▶ Compact the screed solidly when laid. ▶ Allow the screed to dry thoroughly before an 62 ▶ Insulate the gaps impermeable surface, such as a vinyl floor finish, is applied. (Consult a specialist flooring contractor). These recommendations are suitable for normal domestic floor loadings. If higher loadings are required it may be necessary to increase the screed thickness and provide reinforcement within the screed. ▶ For exposed floors, e.g. garage or car port ceilings, it may be easier to insulate from below. Install the underfloor heating system in accordance with the manufacturer’s installation instructions. Fix Celotex insulation boards directly to the underside of the joists with galvanised clout nails at 400mm maximum centres. Finish with an appropriate fire protection board fixed to the soffit. ▶ An additional layer of 100mm mineral wool insulation can be installed between the joists to provide acoustic insulation. Insulation solutions for floors Use Celotex Fast-R™ FF3000 and Celotex T-Break™ TB3000 high performance thermal insulation with underfloor heating applications to minimise insulation thickness and give the following benefits: U-value calculations For U-value calculations, please refer to the application specific page for the installation required. www.celotex.co.uk 63 Garage conversions Upgrading existing floors: Requirement is 0.25 W/m²K When insulating floors, either with 65mm screed and Celotex T-Break™ TB3020 edge insulation, or with an 18mm chipboard finish, a 1200 gauge damp proof membrane must be laid below the Celotex. A minimum 500 gauge polythene must also be installed on top of the insulation to prevent screed migration and any reaction between the aluminium facer and the screed. All floors depend on the ratio of the length of the exposed perimeter of the floor divided by its area. The exposed perimeter is measured internally and is the length of any walls which are not heated on the other side. For the following P/A ratios use the following Celotex products: P/A ratio = 0.70 – 1.2 use Celotex Tuff-R™ GA3070, P/A ratio= 0.45 – 0.69 use Celotex Tuff-R™ GA3060, P/A ratio = 0.33 – 0.44 use Celotex Tuff-R™ GA3050, P/A ratio ≤ 0.32 use Celotex T-Break™ TB3040. NB. If using an underfloor heating system ask us about Celotex Fast-R™ FF3000. Upgrading existing external walls: Requirement is 0.35 W/m²K 125mm of Celotex insulation to build up a 125mm thickness between joists. Always install a 1000 gauge polythene VCL beneath the joists before fixing the 12.5mm plasterboard. same procedure but fix 12mm plywood above the Celotex Tempchek™ Deck TD3086 to achieve a U-value of 0.25 W/m²K. When insulating a 103mm brick wall first fix a breather membrane against the wall then follow the same procedure but use Celotex T-Break™ TB3045 to achieve a U-value of 0.35 W/m²K. Other solutions are also available depending upon how critical internal headroom is, examples include: Upgrading existing or constructing new flat ceilings: Requirement is 0.16 W/m²K Upgrading existing or constructing new sloping ceilings: Requirement is 0.20 W/m²K When insulating 100 x 50mm rafters at 400mm centres, use Celotex Tuff-R™ GA3050 between the rafters then fix Celotex Tuff-R™ GA3060 beneath the rafters. The joints of the insulation beneath the rafters are then taped using self adhesive aluminium foil tape and the perimeter edges are sealed with mastic to provide a VCL. A 25mm batten is then installed on the line of the rafter. Finally, fix the 12.5mm plasterboard through the battens. When insulating 125mm x 50mm rafters at 400mm centres, use the same fixing method as above but use Celotex Tuff-R™ GA3075 between the rafters and Celotex T-Break™ TB3045 beneath the rafters. When insulating a 215mm brick wall, fix Celotex T-Break™ TB3040 to the wall by over battening with 25mm x 50mm battens at 600mm centres. This is fixed through the battens and Celotex T-Break™ TB3040 into the wall using proprietary fixings. The joints of the insulation are then taped using self adhesive aluminium foil tape and the perimeter edges sealed with mastic thereby providing a vapour control layer (VCL). Finally, fix 12.5mm plasterboard to the battens. When insulating 150mm x 50mm rafters at 400mm centres use Celotex Tuff-R™ GA3100 between the rafters and Celotex T-Break™ TB3035 beneath the rafters, in this instance no batten is required. In this way a U-value of 0.35 W/m²K is achieved. Upgrading existing flat roofs: Requirement is 0.25 W/m²K When insulating a 250mm un-insulated cavity wall, follow the same procedure and thickness of insulation to achieve a U-value of 0.34 W/m²K. 64 When insulating a 250mm insulated cavity wall, follow the same procedure but use Celotex T-Break™ TB3030 to achieve a U-value of 0.35 W/m²K. In all of the above solutions you must ventilate the 50mm cavity above the insulation. ▶ Use Celotex Tuff-R™ GA3090 between the joists and Celotex T-Break™ TB3020 beneath the joists. Tape the joints of the insulation with a self adhesive aluminium foil tape and seal the perimeter edges with mastic to provide a VCL. Finally, install 12.5mm plasterboard to the underside of the insulation. ▶ Use Celotex Tuff-R™ GA3075 between the joists and Celotex T-Break™ TB3030 beneath the joists. Tape the joints of the insulation with a self adhesive aluminium foil tape and seal the perimeter edges with mastic to provide a VCL. Finally, install 12.5mm plasterboard to the underside of the insulation. ▶ Use Celotex Tuff-R™ GA3050 between the joists and Celotex Tuff-R™ GA3050 beneath the joists. Tape the joints of the insulation with a self adhesive aluminium foil tape and seal the perimeter edges with mastic to provide a VCL. Finally, fix the 12.5mm plasterboard underneath the insulation. In all of the above solutions you must ventilate the 50mm cavity above the insulation. U-value achieved is 0.25 W/m²K in each case. Warm flat roofs Cold flat roofs When using built up roofing or asphalt as the weatherproofing layer use Celotex Tempchek™ Deck TD3086 over the joists and firrings. The board needs a noggin under all unsupported ends and a double bead of mastic up the firrings and across the noggins wherever there is a butt joint, U-value achieved is 0.25 W/m²K. When insulating at joist level, use a total of When using a single ply membrane, use the U-value achieved is 0.20 W/m²K in each case. T: 0901 996 0100* Fit 100mm mineral wool or fibreglass between ceiling joists and 150mm over the joists to achieve a U-value of 0.16 W/m²K. Alternatively fit Celotex Tuff-R™ GA3090 between ceiling joists and Celotex Tuff-R™ GA3070 over the ceiling joists. In both cases a 1000 gauge polythene membrane should be installed beneath the ceiling joists. Newly constructed partition wall: Requirement is 0.30 W/m²K 100mm dense block wall Fix Celotex Tuff-R™ GA3055 to the wall by using 25mm x 50mm battens at 600mm centres and proprietary fixings. Tape the joints of the insulation with self adhesive aluminium foil tape and seal the perimeter edges with mastic to provide a VCL. Finally, install 12.5mm plasterboard to the battens. 100mm timber stud wall Fix 12.5mm Fireline plasterboard to the outer face of the stud wall. Install Celotex Tuff-R™ GA3065 between the studs, flush with the back of the studs, thereby leaving a 35mm cavity, then fix Celotex T-Break™ TB3012 over the inside face of the studs. The joints of the insulation are then taped using a self adhesive aluminium foil tape and the perimeter sealed with mastic to provide a VCL. Finally, fix 12. 5mm plasterboard through to the studs to achieve a U-value of 0.30 W/m²K. www.celotex.co.uk 65 Loft conversions Upgrading existing or constructing new sloping ceilings: Requirement is 0.20 W/m²K When insulating 100 x 50mm rafters at 400mm centres, use Celotex Tuff-R™ GA3050 between the rafters then fix Celotex Tuff-R™ GA3060 beneath the rafters. The joints of the insulation beneath the rafters are then taped using self adhesive aluminium foil tape and the perimeter edges sealed with mastic to provide a vapour control layer (VCL). A 25mm batten is then installed on the line of the rafter and then the 12.5mm plasterboard is fixed through the battens. When insulating 125mm x 50mm rafters at 400mm centres, use the same fixing method as above but use Celotex Tuff-R™ GA3075 between the rafters and Celotex T-Break™ TB3045 beneath the rafters. Cold flat roofs When insulating at joist level, use a total of 165mm of Celotex insulation to build up a 165mm thickness between joists. Always install a 1000 gauge polythene VCL beneath the joists before fixing the 12.5mm plasterboard. Other solutions are also available depending upon how critical internal headroom is, examples include: ▶ Use Celotex Extra-R™ XR3120 between joists and Celotex T-Break™ TB3025 beneath the joists. Tape the joints of the Celotex with a self adhesive aluminium foil tape and seal the perimeter edges with mastic to provide a VCL. Finally, install 12.5mm plasterboard to the underside of the insulation. ▶ Use Celotex Tuff-R™ GA3100 between the joists When insulating 150mm x 50mm rafters at 400mm centres use Celotex Tuff-R™ GA3100 between the rafters and Celotex T-Break™ TB3035 beneath the rafters, in this instance no batten is required. and Celotex T-Break™ TB3035 beneath the joists. Tape the joints of the Celotex with a self adhesive aluminium foil tape and seal the perimeter edges with mastic to provide a VCL. Finally, install 12.5mm plasterboard to the underside of the insulation. In all of the above solutions you must ventilate the 50mm cavity above the insulation. ▶ Use Celotex Tuff-R™ GA3075 between the joists U-value achieved is 0.20 W/m²K in each case. Constructing new flat roofs: Requirement is 0.20 W/m²K and Celotex Tuff-R™ GA3050 beneath the joists. Tape the joints of the Celotex with a self adhesive aluminium foil tape and seal the perimeter edges with mastic to provide a VCL. Finally, install 12.5mm plasterboard to the underside of the insulation. ▶ Use Celotex Tuff-R™ GA3050 between the joists Warm flat roofs When using built up roofing or asphalt as the weatherproofing layer use Celotex Tempchek™ Deck TD3116 over the joists and firrings. The board needs a noggin under all unsupported ends and a double bead of mastic up the firrings and across the noggins wherever there is a butt joint, U-value achieved is 0.20 W/m²K. When using a single ply membrane, use the same procedure but fix 12mm plywood above the Celotex Tempchek™ Deck TD3116. This will achieve a U-value of 0.20 W/m²K. and Celotex Tuff-R™ GA3060 beneath the joists. Tape the joints of the Celotex with a self adhesive aluminium foil tape and seal the perimeter edges with mastic to provide a VCL. Finally, install a 25mm batten beneath the insulation and fix 12.5mm plasterboard to the batten. In all of the above solutions you must ventilate the 50mm cavity above the insulation. U-value achieved is 0.20 W/m²K in each case. When insulating a 250mm un-insulated cavity wall, use the same procedure and thickness of insulation to achieve a U-value of 0.33 W/m²K. Constructing new attic walls: Requirement is 0.30 W/m²K When insulating a 100mm stud wall install Celotex Tuff-R™ GA3065 between the studs, flush with the back of the studs, thereby leaving a 35mm cavity, then fix Celotex T-Break™ TB3012 over the inside face of the studs. The joints of the insulation are then taped using a self adhesive aluminium foil tape and the perimeter sealed with mastic to provide a VCL. Finally, fix 12. 5mm plasterboard through to the studs to achieve a U-value of 0.30 W/m²K. When insulating 125mm studs use Celotex Tuff-R™ GA3090 between the studs, again leaving a 35mm cavity between the studs, then fix a 1000 gauge polythene membrane over the studs and seal the perimeter with mastic to provide a VCL. Finally, fix 12.5mm plasterboard through to the studs to achieve a U-value of 0.30 W/m²K. For 150mm studs use exactly the same procedure to achieve a U-value of 0.29 W/m²K. Constructing new dormer face and cheeks: Requirement is 0.30 W/m²K External tiling Upgrading existing gable walls and party walls: Requirement is 0.35 W/m²K When insulating a 215mm brick wall, fix Celotex 66 T-Break™ TB3040 to the wall by over battening with 25mm x 50mm battens at 600mm centres. This is fixed through the battens and Celotex T-Break™ TB3040 into the wall using proprietary fixings. The joints of the insulation are then taped using self adhesive aluminium foil tape and the perimeter edges sealed with mastic to provide a VCL. Finally, fix 12.5mm plasterboard to the battens to achieve a U-value of 0.35 W/m²K. T: 0901 996 0100* In the case of 100mm studs with external tiling hung over a breather membrane on top of 12mm sheathing ply, use Celotex Tuff-R™ GA3060 between the studs, leaving a 40mm cavity between the studs. Then over the inside face of the studs fix Celotex T-Break™ TB3012 taping the joints using a self adhesive aluminium foil tape and the perimeter edges sealed with mastic to provide a VCL. Finally, fix 12.5mm plasterboard to achieve a U-value of 0.30 W/m²K. External render In the case of 100mm studs with an external render finish, use the same procedure with Celotex Tuff-R™ GA3065 between and Celotex T-Break™ TB3012 over the face to achieve a U-value of 0.30 W/m²K. External weatherboarding In the case of 100mm studs with external weatherboarding fixed over battens and a breather membrane to create a ventilated space between the 12mm sheathing ply, install Celotex Tuff-R™ GA3065 between the studs. Then over the inside face of the studs fix Celotex T-Break™ TB3012 taping the joints using a self adhesive aluminium foil tape and the perimeter edges sealed with mastic to provide a VCL. Finally, fix 12.5mm plasterboard to achieve a U-value of 0.30 W/m²K. Upgrading existing or constructing new flat ceilings: Requirement is 0.16 W/m²K Fit 100mm mineral wool or fibreglass between ceiling joists and 150mm over the joists to achieve a U-value of 0.16 W/m²K. Alternatively, fit Celotex Tuff-R™ GA3090 between ceiling joists and Celotex Tuff-R™ GA3070 over the ceiling joists. In both cases a 1000 gauge polythene membrane should be installed beneath the ceiling joists. All the above details are correct at the time of printing. www.celotex.co.uk 67 Environmental sustainability policy Celotex environmental policy It is the policy of Celotex Limited that the Company will at all times pursue strategies within its operations, product development and commercial activities to assess and minimise negative impacts on the environment whilst adhering to the principles of sustainable development, and to expect similar environmental standards from its suppliers and contractors. To satisfy this policy objective specific attention will be paid to: 68 ▶ Where possible, cut the product using a Waste management Celotex continually monitors the levels of waste from its activities and drives and implements procedures which help reduce the amount of waste produced. The company ensures that all employees are aware of the importance of reducing waste in all its activities. trimming knife, rather than a saw, to minimise dust creation. ▶ If using a saw, dust extraction equipment, eye protection and face masks must be provided. Dust or particles in the eyes should be washed out with liberal quantities of water. ▶ Aluminium foil edges may be sharp. Avoid ▶ Compliance with the requirements of environmental legislation and approved codes of practice in all countries where we trade. A company suggestion scheme allows all employees to suggest methods of reducing waste both in production and non-production areas. Thicker boards are packed via a different packing system, reducing the level of waste material by introducing a returnable element that can consistently be reused. Our current method of cardboard packaging has seen a 30% reduction in the quantity of cardboard used compared to the previous method. ▶ Minimising environmentally harmful emissions and noise from manufacturing operations. Recycling Quality assurance Waste PIR is inert and land fill safe with no known effect on ground water. Glass-fibre used as core reinforcement in many of our boards, is made up almost entirely from recycled waste glass, originating from double glazing. The majority of our boards are packed in glued and stapled cardboard boards. This element is recyclable and means other methods of packaging such as shrink wrapping are avoided. Product and application development is priority at Celotex, with a focus on high performance, durability and usability. This is achieved through a quality management system which has been fully assessed and certified as meeting the requirements of BS EN ISO 9001:2000. ▶ Reducing waste generation from production and packaging of products. ▶ Raising awareness, encouraging participation and training employees in environmental matters, especially recycling and waste reduction in nonproduction areas. ▶ Developing strategies to enable the Company’s products to be used/reused in an environmentally-sensitive way or recycled at the end of their useful life. ▶ Optimising the use of waste materials in our manufacturing processes. ▶ Developing new product formulations to reduce long term environmental damage to the Ozone Layer. ▶ Optimising the use of energy in all manufacturing and business activities in order to reduce related Carbon Dioxide emissions. ▶ Using timber products from sustainable (managed) forests, where available. ▶ Liaising with the local community and participating in discussions about environmental issues. T: 0901 996 0100* sliding bare hands along board edges. Health and safety Full guidance on the appropriate measures to be taken by an employer in accordance with the COSHH Regulations is provided in the Celotex Health and Safety Data Sheet which can be downloaded from our website. Other products General information Storage and handling ▶ Celotex insulation boards should be stored dry, flat and clear of the ground. Only as much material as can be installed during a single working period should be removed from storage at any one time. If boards are stored under tarpaulins, care should be taken to prevent rope damage to the boards. ▶ Care should also be taken to ensure that packs are not dropped onto corners or edges. Celotex offers a comprehensive range of insulation products for floor, wall and roof applications. For information please visit www.celotex.co.uk or contact our Sales Department. Ancillary components A list of suppliers of ancillary components for the fixing and sealing of Celotex products is available from www.celotex.co.uk or by contacting our Technical Advisory Service. www.celotex.co.uk 69 Notes Characteristics, properties or performance of materials described herein are derived from data obtained under controlled test conditions. Celotex Limited makes no warranty, express or implied as to their characteristics under any variations from such conditions in actual constructions. All products are supplied subject to our standard terms and conditions of sale, a copy of which is available on request. Typical details shown in this brochure are provided for guidance only and are not to scale. Celotex Limited makes no warranty, express or implied as to the suitability of such details for any particular project. It is the responsibility of the designer to ensure that any design or construction details used are suitable for the project, having due regard to the environmental and structural factors which are beyond the control of Celotex Limited. Notwithstanding the foregoing, nothing herein stated shall exclude or restrict: 1. The liability of Celotex Limited in respect of death or personal injury pursuant to the relevant provisions of the Unfair Contract Terms Act 1977, or 2. The liability of Celotex Limited in respect of any damage caused by a defect to the extent that such comes within the relevant provisions of the Consumer Protection Act 1987. * Calls are charged at 30p per minute from a BT landline and lines are open Monday – Friday from 8:00am – 5:15pm. Details and pricing are correct at date of publication – August 2007. 70 T: 0901 996 0100* www.celotex.co.uk 71 Celotex Technical Advisory Service T: 0901 996 0100* F: 01473 820889 E: [email protected] Celotex Sales T: 01473 820820 F: 01473 828857 E: [email protected] Celotex Limited Lady Lane Industrial Estate Hadleigh Ipswich Suffolk IP7 6BA Registered in England No. 2183896