Repair Parts CATALOG - Sunnen Products Company
Transcription
Repair Parts CATALOG - Sunnen Products Company
X-HTB-1001A Repair Parts CATALOG for SUNNEN® TUBE HONING MACHINES HTB-S SERIES HTB-1000S, -2000S, -3000S, -4000S, -5000S, -6000S, -8000S, -10000S1 Version: File: Date: HTB-S100, S101, S201 htbsr-S101.doc 18 October, 2006 READ THE FOLLOWING REPAIR PARTS THOROUGHLY AND CAREFULLY BEFORE PREFORMING ANY SERVICE ON THE HTB-S SERIES TUBE-HONING-MACHINES. “SUNNEN AND THE SUNNEN LOGO ARE REGISTERED TRADEMARKS OF SUNNEN PRODUCTS COMPANY.” SUNNEN PRODUCTS COMPANY 7910 MANCHESTER ROAD y SAINT LOUIS, MO 63143, U.S.A. y PHONE: 314-781-2100 SUNNEN AG · Fabrikstrasse 1 · 8586 ENNETAACH · SWITZERLAND · PHONE: + 41 71 649 33 33 TABLE OF CONTENTS TABLE OF CONTENTS 1 SPINDLE DRIVE 3 INTRODUCTION 2 CARRIAGE 5 STROKE MECHANISM 1 7 STROKE MECHANISM 2 9 MOVING SUPPORT 10 TOOL SUPPORT (TS-405) 13 COVERS AND COOLANT 11 SAFETY UNITS 14 SAFETY ARCH (US Version) 15 HOLDING FIXTURE 16 FEED UNIT 18 PNEUMATIC SYSTEM (HTB) 20 ELECTRICAL Main Enclosure 22 ELECTRICAL Operator Panel 25 PF-401 FILTER UNIT (Optional) 27 Like any machinery, this equipment may be dangerous if used improperly. Be sure to read and follow the instructions for the operation of the equipment. 1 INTRODUCTION Illustrations show all major components in exploded detail. Item numbers on each illustration are keyed to he’s corresponding parts list, providing a descriptive identification of each part. The parts list includes assemblies as well as detail parts. Items listed without a part number can be optioned as a component of the complete assembly of which it is a part. SUNNEN AG reserves the right to make changes, without notice, to materials, specifications, colors, designs and accessories includes with units. HOW TO ORDER When ordering replacement parts are sure to include the following information to insure prompt shipment of correct parts: 1. The part number and description of each part desired, obtained from this parts catalog. 2. The quantity of each part desired. 3. The voltage, frequency and phases, when ordering electrical parts. 4. The model and serial number of the honing machine, obtained from the nameplate, when there is any question concerning a part. HOW TO USE THIS PARTS LIST Step 1. - Locate desired part on illustration. Note item number. Step 2. - Locate item number in the parts list. Step 3. - If the item has a part number listed, order by part number and the description. Part numbers lightface type indicates that it is a component of the last preceding part number in bolt face type. ORDER ONLY BY PART NUMBER AND DESCRIPTION - NOT by item number. Step 2 Step 3 ITEM NO. ORDER BY PART NUMBER QTY. DESCRIPTION 1 SR-220 1 Movable Fixture (including Item 2-10) 2 SR-1023 1 ...T-Slide 3 SR-1024 1 ...Holder 4 SR-1025 1 ...Positions Plate 5 SR-1026 ...Hole Plate 2 SPINDLE DRIVE 1 6 7 S717, S718 FIGURE; Spindle Motor 3 8 9 SPINDLE DRIVE PARTS LIST COVERING FIGURE „Spindle Motor“ ITEM NO. ORDER BY PART NUMBER QTY. 1 R47-2125-300-2B 1 1 R47-2283-300-2 DESCRIPTION STANDARD, RPM Range: 30 – 400 RPM Gearbox + Spindle Motor (RPM 57-287), 400V, 50Hz OPTIONAL 1, RPM Range: 14 – 178 RPM Gearbox + Spindle Motor (RPM 25-127), 400V, 50Hz 1 R47-2180-300-2 OPTIONAL 2, RPM Range: 21 – 279 RPM Gearbox + Spindle Motor (RPM 40-199), 400V, 50Hz 11 117.0018 1 Friction Ring R47 (see STÖBER Spare Parts List 440929/34, Item 11) 66 117.0035 1 Drive Cone R47 for Gear Boxes with Standard Motor Coupling (see STÖBER Spare Parts List 440934.01, Item 66) Connector MPS not shown not shown 6 not shown 7 8 9 S717 S718 PEC-139A PEC-144 PEC-146 1 3 1 ...CLAMP (Spindle Drive) ...SOCKET (Spindle Drive) ...PLUG (Spindle Drive) PEC-139A PEC-141 PEC-146 1 3 1 ...CLAMP (MPS-100) ...PIN (MPS-100) ...PLUG (MPS-100) 0934 010 0404 0934 016 2601 1 Plug male X131 1 Speed Changing Wheel 119.0004 0934 010 0304 0934 016 2701 MPS-205 MPS-100 HT-2017 XCMD2515L1 XCMD2515L1 1 Plug female X131 1 Spindle Nose 1 2 1 1 Remote Feed Unit Safety Block (Pkg. of 1) Safety Switch S717 Safety Switch S718 4 CARRIAGE 1 2 3 5 2 4 6 8 7 S115/S116 S1022 9 Carriage under side FIGURE; Carriage 5 CARRIAGE PARTS LIST COVERING FIGURE „Carriage“ ORDER BY PART NUMBER ITEM NO. 1 2 3 4 5 6 7 8 9 not shown not shown QTY. HT-2002 1 HT-2005-1 1 HT-2004 1 HT-2008 1 JZK M10x20 1 11 6241 0110 1 11 6241 0107 1 HT-2006 1 HT-2007 1 60x2 1 1703-240-70 DIAGRAM NO. S1022 S115, S116 4 ORDER BY PART NUMBER XCMD 2510L1 BES-516-377-S49-C BKS-S49-1-PU0.3 DESCRIPTION Lock Bolt Plate Lock Bolt and Taper Sleeve Lock Bolt Sleeve Piston Cap Head Screw Airzet Seal ø 60 Airzet Seal ø 40 Air Cylinder Housing Air Cylinder Cover O-Ring Linear Bearing (Pkg. of 1) QTY. DESCRIPTION Position switch 1 Sensor 2 Plug for Sensor 2 6 STROKE MECHANISM 1 1 2 8 6 7 3 9 FIGURE; Chain Adjuster 7 4 STROKE MECHANISM 1 PARTS LIST COVERING FIGURE „ Chain Adjuster“ ITEM NO. 1 2 3 ORDER BY PART NUMBER HT-2112 HT-3018 HT-3019 QTY. 1 2 1 DESCRIPTION Duplex Chain Wheel with two Bearings Spacer Bolt 4 HT-3017 1 Duplex Chain Adjuster 6 MF-30x2x200 1 Spindle 7 8 9 not shown not shown not shown not shown HT-2046 MF-30x2-M HT-3038 HT-3020 HT-3025 12.2101.0403 JZK-M12x80 1 2 1 1 1 1 1 Washer Nut Chain Guard Damper Holder Back Stop Washer Damper Cap Head Screw 8 STROKE MECHANISM 2 FIGURE; Stroke Drive ITEM NO. 1 2 3 4 5 6 9 ORDER BY PART NUMBER RLD 1600 5571 HT-2110 QTY. 1 1 HT-3104 1 16B-2NR3 1 16B-2 P822SGR250ME 102265 DESCRIPTION Clamp Sleeve ø 55 / 71 Duplex Chain Wheel Gear Flansh with Screws Duplex Chain 1“x17mm (Pkg., of 1 meter) 1 1 Chain Locker Stroke Gear SERVOFIT ø 55x80 (i=25) Servomotor Stroke DBL5N01050 9 MOVING SUPPORT (for machines above 5000mm stroke length) 1 2 3 4 8 6 7 5 FIGURE; Moving Support ITEM NO. 1 1 1 1 2 3 4 5 6 7 8 9 10 not shown not shown ORDER BY PART NUMBER SR-1001 QTY. 1 SR-1002 1691-294-10 SR-1023 SR-1024 SR-1025 1607-204-31 GN 617-6-AK SR-1014 SR-1011 EVM131-F01-01 CD75E32-20B Slide Block 22mm (for Portahone - Extensions) Slide Block 60mm (for SUNNEN AG - Extensions) SR-1004 SR-1010 DESCRIPTION Slide Block 38mm (for MPS - Extensions) SR-1003 9 Slide Block 64mm (for Giant - Extensions) 1 1 1 1 1 1 1 1 1 1 1 Slide Block Holder Linear Rail T-Slide Holder Positions Plate Rail Way Position Bolt Sprocket Z9 Break Pad 3/2 Lever Air Valve mechanical Air Cylinder 10 10 COVERS AND COOLANT 1 2 11 3 13 FIGURE; Covers and Coolant 11 COVERS AND COOLANT PARTS LIST COVERING FIGURE „ COVERS AND COOLANT“ ITEM NO. 1 not shown not shown 2 3 not shown not shown not shown not shown not shown 11 12 13 ORDER BY PART NUMBER HT-3049 HT-3050 HT-3051 HT-3008 HT-2019 626-ZZ HT-2045 GN 565-20-112-EL RB-1700 QTY. 2 1 1 2 4 20 4 1 1 DESCRIPTION Main Splash Guard (Pkg. of 1) Splash Left side Splash Right side Splash Guard Holder with Screws (Pkg. of 1) Rails (Pkg. of 1) Bearings for Rails Guard Guide green Plastic (Pkg. of 1) Handle Flow Control Valve 004-01 1 Tube 0,75m includes 004-61500 1 ...Tube 004-61502 1 ...Nozzle 004-61505 1 ...Fitting 3/4“ TB 100/270-G1 1 Coolant Pump TEM141/270 F-DMP.150 1 1 Coolant Pump (for machines above 5000mm stroke length) Magnetic Separator 12 TOOL SUPPORT (TS-405) 7 4 8 9 10 1 2 6 5 FIGURE; Tool Support ITEM NO. ORDER BY PART NUMBER QTY. TS-405 1 1 TS-4011 1 2 TS-4002 1 not shown TS-4003 1 4 TS-2007 1 5 TS-4004 / BN325-25 1 6 TS-4005 1 7 SA-001390 1 8 GN300-92-M10-OR 1 9 BES516 324E5CS49 1 10 BKS-S49-1-PU-0.3 1 DESCRIPTION Tool Support …Holder …Arm …Spindle …Plastic plate …Clamp Ring …Clamp piece …Stop …Lever …Sensor …Plug for Sensor 13 SAFETY UNITS S710 (CE Version only) S706 (US Version only) S711 (CE Version only) FIGURE; Safety Units DIAGRAM NO. S706 S710 S711 ORDER BY PART NUMBER XALK174F FGSS600-21 FGSE600-21 QTY. DESCRIPTION Emergency Stop (US Version only) 1 Light Barrier Transmitter (CE Version only) 1 Light Barrier Receiver (CE Version only) 1 14 SAFETY ARCH (US Version) 1 4 3 5 2 7 FIGURE; Safety Arch (US Version) ITEM NO. ORDER BY PART NUMBER QTY. HT-517 1 1 HT-51701 1 2 HT-51702 1 3 HT-51703 1 4 BN1359-12x35/M10 1 5 GN 617-6-AK 1 NM12RB 1 not shown DESCRIPTION Safety Arch with wire protection …Arch …Holder …Cover …Screw …Bolt with Nut M12x1,5 …Limit Swicht S714 GN616-M8-S 1 not shown …Spring screw M8 MR105-ZZ 2 not shown …Miniature Bearing 0534 21480 1 …Spring D= 13.75x1.25/L= 27 mm 7 15 HOLDING FIXTURE FIGURE; Holding Fixture 16 HOLDING FIXTURE PARTS LIST COVERING FIGURE „Holding Fixture“ ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 ORDER BY PART NUMBER HT-2031 820.152 HT-2035 JSS-M8x12 HT-2030 ZSG-10x80 HT-2033 JZK-M8x80 E-2395 E-3171X RZK 1922-V HT-2037 / HT-3005 JZK-M10x20 DIN-580/M20 HT-2038 HT-2036 / HT-3006 HT-3007 JZK-M12x30 JZK-M12x80 HT-2047 QTY. 1 2 1 2 1 1 1 2 1 1 1 1 4 1 1 1 2 4 1 1 DESCRIPTION Prism Clamp Shims with Screws (Pkg. of 2) Chain Anchors (Pkg. of 2) Set Screws Chain Roller Pin ø 10 mm Clamp Screw Block Cap Head Screw Spindle Handle Chain (Pkg. of 1,3m) Prism Plate and Spindle Assembly TR 60 Cap Head Screws Eyebolt Adjusting Nut TR 60 Base Plate Assembly ø 60 Clamp Locks (Pkg. of 1) Cap Head Screw (Pkg. of 1) Cap Head Screw Sleeve 17 FEED UNIT FIGURE; Feed Unit 18 FEED UNIT PARTS LIST COVERING FIGURE „ FEED UNIT“ ITEM NO. ORDER BY PART NUMBER MPS-205 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 not shown 18 19 20 21 22 23 24 not shown 25 26 27 28 29 30 31 32 33 not shown 34 35 36 37 MPS-R203 PHR-341A MPS-172A MPS-155A MPS-157A MPS-168A MPS-169A MPS-250A MPS-140A MPS-135A PMO-105A PMO-105-1A MPS-110A PHM-101A * MPS-113 PHR340 MPS 115A MPS-125A MPS-185A PBR-24A PBR-23A MPS-175A QTY. 1 1 1 1 1 1 1 1 4 4 4 4 1 1 1 1 1 1 2 1 6 1 4 2 1 1 1 1 1 1 1 1 3 3 1 4 4 1 2 2 2 2 1 1 DESCRIPTION Spindle Nose Adapter 32mm includes ...Input Hub ...Disassembly Rings (Pkg. of 2) ...Screw Cap ...Screw (16mm x 40mm Soc. Flat Head Cap) Retaining Ring V Ring Brush Housing and Cord Assembly includes ...Set Screws ...Brush Holders Slip Ring Brushes (Pkg. of 4) Caps (Pkg. of 4) Torque Bracket includes ...Screw ...Washer Slip Ring Assembly includes Item 15A Motor Housing includes Item 15 Motor includes ...Motor Brushes (Pkg. of 2) Flange Assembly includes Item 22 and ...Screws (5mm x 12mm Soc. Head Cap) ...Flange ...Screws (1/4-20 x 1“) ...Wear Ring Harmonic Drive Gear includes ...Circular Spline ...Flexspline and Wave Generator ...Key ...Seeger Ring ...Dynamic Spline (Chamfered) Output Shaft Assembly includes Item 21, 25 and ...Output Shaft ...Sleeves ...Screw (5mm x 16mm Soc. Head Cap) Yoke with Bearing (Bearing not sold separately) Screws (1/4-20 x ½ Soc. Head Cap) Screws (10-32 x1½ Soc. Head Cap) Universal Ring includes ...Inner Races ...Needle Bearings ...Washers ...Screws (5/16-24 x 1“ But. Head Cap) Universal Joint includes ...Set Screw (10-32 x ¼ Plain Cup Point) 19 PNEUMATIC SYSTEM (HTB) 1 2 3 8 Y2014 CARRIAGE RELEASE 14 10 Y2012 Y2013 TOOL SUPPORT (Optional) MOVING SUPPORT above 5000 mm length 9 Y2011 11 Y2015 Y2016 AUTOMATIC SIZE CONTROL (Optional) 4 FIGURE; Pneumatic System 20 R (out) PNEUMATIC SYSTEM PARTS LIST COVERING FIGURE „ PNEUMATIC SYSTEM “ ITEM NO. 1 2 3 4 5 6 7 8 ORDER BY PART NUMBER AW20-F02C IS1000E-2F02Y-X215 K8-10-50 AN200-KM10 SX5000-52-1A SX5000-51-1A QTY. 1 1 1 1 1 1 SX5000-50-1A-C6 SY5140-5LOU 10 SY5440-5LOU Filter Regulator Pressure switch 1-6 bar (Optional) Manometer Filter End-Plate left Supply-Plate Ground Plate SY5140-5LOU 9 DESCRIPTION 5/2 Air Valve Y2014 (Carriage Release) 5/2 Air Valve Y2011 (Moving Support for machines above 5000 mm stroke length) 1 5/3 Air Valve Y2012, Y2013 (Tool Support) 11 SY5440-5LOU 1 5/3 Air Valve Y2015, Y2016 (Optional Automatic Size Control) 12 SX5000-53-1A 1 End-Plate right EVM130-F01-00 1 13 14 SY100-60-A-20 Plug with wire 3/2 Air Valve mechanical 21 ELECTRICAL Main Enclosure Q312 S100 A110 Q314 Q311 A144 K715 G71 A700 K2006 K2007 K2008 Q100 F413/F414 Q110 K705 Q310 K2002/K2003 M417 T410 T142 A2520 A3000 FIGURE; ELECTRICAL Main Enclosure 22 R132 A130 FIGURE; ELECTRICAL Main Enclosure 23 ELECTRICAL Main Enclosure PARTS LIST COVERING FIGURE „ ELECTRICAL Main Enclosure “ DIAGRAM NO. S100 A110 Q311 Q312 Q314, Q411 Q100 Q110, Q132, Q142 Q310 K705 K2006, K2007, K2008 K715, K716 K2002, K2003 A144 ORDER BY PART NUMBER P3-63/EA/SVB/N 89703 PKZM0-1 PKZM0-0.63 PKZM0-1.6 CL-PKZ0 PKZM0-16 PKZM0-10 DILM 32-XH/11 QTY 1 1 1 1 2 1 3 1 1 M417 A130 R132 Current limiter Motor protection switch Motor protection switch Contactor with Auxiliary switch Auxiliary contactor DILER-22-G CTVIO10200 2 1 1 T142 Motor protection switch 2 PNOZ/X3 A2520 Motor protection switch DILER-22-G A700 A3000 Not shown Motor protection switch Contactor 1 A3000 Servo Drive Stroke motor SR-610 3 UE401-A0010 T410 Main switch 3L+N DILEM-10-G G71 F413, F414 DESCRIPTION FAZ-C10 6EP14361SH01 6ES7314-6CF02-0AB0 6ES7953-8LG11-0AA0 6ES7332-5HB01-0AB0 EEJ 1035 3322207 ATV71HU30N4Z VW3CHR100W00300 2 1 1 1 1 1 1 1 1 24 Auxiliary contactor (CE Version only) Feed controller Safety monitoring device light barrier (CE Version only) Emergency Relays Circuit Breaker switch 10A Power Supply 24VDC S7-300 CPU314-C-DP2 Memory Card 128 Kbyte S7-300 Analog output, S7-300 1Phase Transformer Pri. 400-480V Sec. 115V Fan for cabinet Frequency Changer Brake Resistor ELECTRICAL Operator Panel P2522 P2522.1 H2000 S1016 S1014 S707 S1013 S1011 S1012 A3003 H2000 A S1014 S1013 S707 FIGURE; ELECTRICAL Operator Panel 25 ELECTRICAL Operator Panel PARTS LIST COVERING FIGURE „ ELECTRICAL Operator Panel “ DIAGRAM NO. P2522 P2522.1 A3003 S1014 ORDER BY PART NUMBER RQ96M 230211-V02-2-1 6AV6642-0AA11-0AX0 I-HW1M-0202-F20 QTY 1 1 1 1 S1013 ZB4BP6837 1 S1013 ZB4-BW0B61 1 S1011 ZB4BP3837 1 S10011 ZB4-BZ101 1 S707 S707 ZB4BS54 ZB4BZ104 1 2 S1012 ZB4BP4837 1 S1012 ZB4BZ102 1 H2000 XB4BVB3 1 DESCRIPTION Load Meter (Europe Version only) Load Meter (US Version only) Touch Panel, TP177A Crossbar-switch complete Reset Key BLUE with Silicon Cover Contact Start Key GREEN with Silicon Cover Contacts Emergency Button red Contacts Stop Key RED with Silicon Cover Contact LED Indicator lamp Green complete S1016 XB4BD53 1 Feed Switch complete A 182.000.100 1 Wire for Panel 12x0.75 mm2, Length = 4,6 M 26 PF-401 FILTER UNIT (Optional) FIGURE; PF-401 FILTER UNIT 27 PF-401 FILTER UNIT PARTS LIST COVERING FIGURE „ PF-401 FILTER UNIT “ ITEM NO. 1 2 3 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 not shown not shown ORDER BY PART NUMBER CK1279A CK1389A CK5724 CK5721 PF405 PF243 PF246A PF244 PF261 PF270A PF259A PF426A PPP152A PPP154A PPP168A PPP195A PPP196A PPP197A PPP198A PPP199A PPP200A PPP201A PPP204A PPP205A PPP209A PPPM445 PPP208A PF1104* PPP37A PPP39A PPP43A PPP45A PF440A QTY. 3 1 1 1 1 2 2 2 2 2 2 1 3 2 1 1 2 4 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 DESCRIPTION Street Elbow (3/4 NPT) Pkg. of 1 Relief Valve (High Pressure) Pump Motor (50Hz) Pump Motor (60Hz) Canister Cover Air Vent Pkg. of 1 Clamp Ring Clamp Tee Handle Pkg. of 1 Draincock Pkg. of 1 Hose Nipple (3/4 NPT) Pkg. of 1 Side Outlet Elbow (3/4 NPT) Pkg. of 1 Reducer Coupling (3/4 to 1“) Nipple (3/4 NPT x 4 “Long) Street Tee (3/4 NPT) Pkg. of 1 Swivel Adapter (3/4-14 NPT) Pkg. of 1 Valve (3 Way) Shutoff Valve Nipple (3/4-14 NPT x 3 Long) Tee (3/4-14 NPT) Nipple (3/4-14 NPT x 5-3/4 Long) Nipple (3/4-14 NPT x 6-1/2 Long) Coupling (3/4 NPT) Coupling Relive Valve (Low Pressure) Filter Elements (10-Micron) Pkg. of 4 Hose Assembly Hose Assembly Hose Assembly Hose Assembly Intake Strainer & Hose Assembly * Note: If 5 micron filter elements are required, order PF-105-4. 28 NOTES ® SUNNEN reserves the right to change or revise specifications and product design in connection with any feature of our products contained herein. Such changes do not entitle the buyer to corresponding changes, improvements, additions, or replacements for equipment, supplies or accessories previously sold. Information contained herein is considered to be accurate based on available information at the time of printing. Should any discrepancy of information arise, Sunnen recommends that the user verify the discrepancy with Sunnen before proceeding. SUNNEN PRODUCTS LIMITED No. 1 Centro, Maxted Road Hemel Hempstead, Herts HP2 7EF ENGLAND Phone: ++ 44 1442 39 39 39 Fax: ++ 44 1442 39 12 12 www.sunnen.co.uk e-mail: [email protected] SUNNEN AG SUNNEN PRODUCTS COMPANY 7910 Manchester Road • St. Louis, MO 63143 U.S.A. Phone: 314-781-2100 Fax: 314-781-2268 U.S.A. Toll-Free Sales and Service Auto: 1-800-772-2878 • Ind: 1-800-325-3670 International Division - Telex: 4312052 SUNNEN PRODSTL http://www.sunnen.com e-mail: [email protected] PRINTED IN U.S.A. 0610 Fabrikstrasse 1 8586 Ennetaach-Erlen, Switzerland Phone: ++ 41 71 649 33 33 Fax: ++ 41 71 649 34 34 www.sunnen.ch e-mail: [email protected] SHANGHAI SUNNEN MECHANICAL CO., LTD. 889 Kang Qiao East Road, PuDong Shanghai 201319, P.R. China Phone: 86 21 5 813 3322 Fax: 86 21 5 813 2299 www.sunnensh.com e-mail: [email protected] SUNNEN ITALIA S.R.L. Viale Stelvio 12/15 20021 Ospiate di Bollate (MI) Italy Phone: 39 02 383 417 1 Fax: 39 02 383 417 50 www.sunnenitalia.com e-mail: [email protected] © COPYRIGHT SUNNEN® PRODUCTS COMPANY 2006, ALL RIGHTS RESERVED
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