Materiall Visibility In Oversea Transports
Transcription
Materiall Visibility In Oversea Transports
Material Visibility In Oversea Transports Matthias Haberstroh, Heiko Müller ZF Friedrichshafen AG 1 03.02.2015 Material Visibility In Oversea Transports © ZF Friedrichshafen AG, 2014 Agenda 2 1. Realities In Oversea Transports 2. Projekt Targets / "To Be" - Process 3. Overview Interfaces / IT-Concept 4. Experiences / Use Cases 5. Implementation Status and Outlook 03.02.2015 Material Visibility In Oversea Transports © ZF Friedrichshafen AG, 2014 Agenda 3 1. Realities In Oversea Transports 2. Projekt Targets / "To Be" - Process 3. Overview Interfaces / IT-Concept 4. Experiences / Use Cases 5. Implementation Status and Outlook 03.02.2015 Material Visibility In Oversea Transports © ZF Friedrichshafen AG, 2014 A Brief Profile OF ZF 4 03.02.2015 Material Visibility In Oversea Transports © ZF Friedrichshafen AG, 2014 Realities In Oversea Transports The ZF material planner does no know if and when the supplier shipped We assume that the supplier ships parts (material numbers and quantities) at the right time at the right quantity Daily in-house inventory checks Calling the supplier for shipment dates and quantities Calling freight forwarders for pick up dates and “expected” departure and arrival times Calling freight forwarders again and again (during sea transport) to get new estimated arrival times 5 03.02.2015 Material Visibility In Oversea Transports © ZF Friedrichshafen AG, 2014 Agenda 6 1. Realities In Oversea Transports 2. Projekt Targets / "To Be" - Process 3. Overview Interfaces / IT-Concept 4. Experiences / Use Cases 5. Implementation Status and Outlook 03.02.2015 Material Visibility In Oversea Transports © ZF Friedrichshafen AG, 2014 „To Be“ Process In Oversea Transports The ZF material planner does always see in his standard SAP-System if and when the supplier has shipped parts (material numbers and quantities) The ZF material planner does always have an updated “estimated arrival time” in his standard SAP-System The concept will even work when there will be changes of freight forwarders in oversea transports Benefits expected: – Ability to track and monitor shipments from the time the supplier ships until delivery at ZFplant – Possible automation of goods receiving process, even for non EDI-suppliers – Drastic reduction in supplier inquiries (phone & email) 7 03.02.2015 Material Visibility In Oversea Transports © ZF Friedrichshafen AG, 2014 Agenda 8 1. Realities In Oversea Transports 2. Projekt Targets / "To Be" - Process 3. Overview Interfaces / IT-Concept 4. Experiences / Use Cases 5. Implementation Status and Outlook 03.02.2015 Material Visibility In Oversea Transports © ZF Friedrichshafen AG, 2014 ZF Internal Targets To have a standard SAP-implementation/integration as a reference for other plants – Reference implementation at ZF-North America SAP To have defined ZF standard EDI-interfaces based on UN-EDIFACT messages To have a validated concept how to roll-out this functionality to other ZF-plants, logistic service providers / forwarders and suppliers 9 03.02.2015 Material Visibility In Oversea Transports © ZF Friedrichshafen AG, 2014 Process Chart 1. Lieferabruf 1. DELFOR Brazil ASN North America classical EDIsupplier 3. Supplier ASN EDI-Hub Shipment Status Web EDIsupplier Shipment Status - 2.ORDRSP - 3.1 DESADV - 4. IFT-STAT 1. DELFOR (Copy) ….. Web EDIsupplier 2.Transport booking process (=> on part number level) 10 03.02.2015 Material Visibility In Oversea Transports © ZF Friedrichshafen AG, 2014 Process Chain – Involved Parties And Timeline Timeline Goods receiving booking Sending delivery schedule ZF Supplier ZF LSP Pick Up ⇒ DESADV supplier and or LSP Received CFS (LCL) Booking ⇒ Web or paper form (supplier) => DESADV LSP Shipped ⇒ ORDRSP LSP Arrived / Customs Cleared => IFTSTAT LSP => DESADV LSP Handed Over 3rd Party => IFTSTAT LSP Processes / Status 11 03.02.2015 Material Visibility In Oversea Transports © ZF Friedrichshafen AG, 2014 Agenda 12 1. Realities In Oversea Transports 2. Projekt Targets / "To Be" - Process 3. Overview Interfaces / IT-Concept 4. Experiences / Use Cases 5. Implementation Status and Outlook 03.02.2015 Material Visibility In Oversea Transports © ZF Friedrichshafen AG, 2014 Experiences And Use Cases Experiences Increasing performance of long supply chains – Save unplanned expedited freight costs – Less inventory – Better delivery performance Usage in ZF: Critical supply chains – long lead time – low value add in ZF production – Missing electronic ASN supplier data Modular component in supply chain execution with ZF logistic service providers 13 03.02.2015 Material Visibility In Oversea Transports © ZF Friedrichshafen AG, 2014 Agenda 14 1. Realities In Oversea Transports 2. Projekt Targets / "To Be" - Process 3. Overview Interfaces / IT-Concept 4. Experiences / Use Cases 5. Implementation Status and Outlook 03.02.2015 Material Visibility In Oversea Transports © ZF Friedrichshafen AG, 2014 Implementation Status And Outlook Current Implementation From Europe to the regions North - and South America Axle system plants => best practice What´s next: Due to the globalization increasing material flows from the regions to Europe To cover also material flows from Europe to Asia Pacific 15 03.02.2015 Material Visibility In Oversea Transports © ZF Friedrichshafen AG, 2014 Thanks for your attention 16 03.02.2015 Material Visibility In Oversea Transports © ZF Friedrichshafen AG, 2014