compact 1250 - Sky Climber
Transcription
compact 1250 - Sky Climber
KY CLIMBER SPA RE MA PART NUA L COMPACT 1250 N.V. Sky Climber Europe S.A. Boomsesteenweg 14 2630 Aartselaar Belgium Tel +32 (0)3 887 81 20 Fax +32 (0)3 887 09 94 [email protected] COMPACT 1250 SPARE PART MANUAL www.skyclimber.com Sky Climber Inc. 1501 Rock Mountain Blvd. Stone Mountain Georgia 30083, USA Tel +1 (770) 939-7705 Fax +1 (770) 493-7392 [email protected] SP•42•00A ED•2002•09•01 KY CLIMBER 2 FOREWORD Welcome to Sky Climber. Congratulations on your new Sky Climber product. All Sky Climber products are designed and certified to the highest worldwide industry standards. Our continuous quality control ensures this product is manufactured to the relevant codes. It is your responsibility to READ AND UNDERSTAND the contents of this manual. If you have any questions whatsoever, contact your dealer or Sky Climber customer service. Sky Climber ‘spare part manuals’ are designed for easy and efficient ordering of spare parts. Each part can be recognized easily with the use of exploded views. Part numbers are shown near the assembly. The parts list, with part numbers and descriptions, are in chronological order. Sky Climber reserves the right to continually improve its products. Every effort has been made to make this manual as accurate as possible at the time of publication; however, there may be product changes which are not detailed in the manual. Each manual is also available as a PDF (portable document format). A PDF ‘spare part manual’ can be used to look up the correct spare part on a computer screen. With the use of the ‘Contents’, you can quickly jump to the correct page by clicking on the contents line or bookmark. You can recognize other links by blue markings. We remind you to always wear personal fall protection equipment. Your Sky Climber Team © Sky Climber, 2002 All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of the publisher. COMPACT 1250 SPARE PART MANUAL SP•42•00A ED•2002•09•01 KY CLIMBER 3 CONTENTS COMPACT 1250 COMPACT 1250 ................................................................................................................... 1 FOREWORD ......................................................................................................................... 2 CONTENTS ........................................................................................................................... 3 OVERVIEW • COMPACT 1250 ............................................................................................... 4 Steel wire rope and End rope fittings....................................................................................... 5 Accessories ........................................................................................................................... 6 Compact 1250: electric & air ................................................................................................. 7 Gearbox side ........................................................................................................................ 8 Electric motor ...................................................................................................................... 11 Electric Control Units ........................................................................................................... 13 Air motor assy ..................................................................................................................... 16 Stirrup straps....................................................................................................................... 20 Emergency handwheels........................................................................................................ 21 Decals and Nameplates ....................................................................................................... 22 GUIDE TO ORDER SPARE PARTS • Compact 1250 ................................................................ 23 COMPACT 1250 SPARE PART MANUAL SP•42•00A ED•2002•09•01 KY CLIMBER 4 OVERVIEW • COMPACT 1250 (see also: spare part manual Sky Lock III 5/16” (8mm)) MECHANICAL SIDE OPTIONAL Traction sheave + Gearbox 42009046 Steel Wire Rope 51008306 Traction sheave assy 42009057 End Rope Fittings 51009015 Gearbox assy 42009038 Shipping box 42008073 First gear level 42009018 Canvas 42008106 Second gear level 42009019 Emergency handle 42009858 Stirrup Strap assy 42009005 Compact 1250 42023035 (1~60Hz) 42081036 (AIR) ELECTRICAL DRIVEN AIR DRIVEN Air Motor assy + FL Pendant Control Box 600-98 41021752 Air Motor assy Motor Unit 42081603 42023659 Housing assy Electric Motor 42008471 42023661 (1~, 60Hz) Rotor assy Brake assy 42008461 43009110 Brake assy 42008462 Electric Control Box Gearbox assy 42008463 OVERVIEW COMPACT 1250 SP•42•036 ED•2002•09•01 KY CLIMBER 5 51008306 SWR Ø 5/16” Sky Climber steel wire rope (SWR) is according ISO 2408 and NBN 04-001. Steel wire rope specifications • Rope diameter 5/16” (8mm) • Construction 5x26WS, fiber core • Type and direction of lay right hand, regular lay, preformed • Surface finish of wires galvanised • Tensile strength 307224PSI (2160N/mm2) • Theoretical breaking load 14522LBS (64.6kN) • Actual breaking load 11577LBS (51.5kN) • Lubrication lightly greased 51009015 SHACKLE & CLAMPS LOOP 119-8 119-5 119-6 Bolted clamp (51008306 SWR Ø8mm, not included) 119-6(3x) (51008306 SWR Ø8mm, not included) 51009015 119-5 119-6 119-8 STEEL WIRE ROPE and END ROPE FITTINGS COMPACT 750, 1000, 1250 Shackle with bolted clamps Steel thimble Bolted clamp Shackle with safety pin SP•42•015 ED•2002•09•01 KY CLIMBER 42008073 SHIPPING BOX 6 42008106 CANVAS 42008073 Shipping box 12009237 Decal ‘Sky Climber’ 42008106 Canvas ACCESSORIES COMPACT-SERIES SP•42•017 ED•2002•09•01 KY CLIMBER 7 COMPACT 1250 ELECTRIC & AIR 56009839 Sky Lock III 5/16” (8mm) (see: spare part manual Sky Lock III 5/16” (8mm)) 12000308(3x) Spring washer 107-856 Shoulder Bolt 12000008(3x) Washer 11000325(3x) Bolt 42009858 Emergency handwheel 107-328 Nut 600-7 Sky Lock Link 42023659 Motor Unit 107-82 Shoulder Bolt Traction sheave + gearbox assy Compact air motor assy with filter-lubricator Electric Control Box Stirrup strap assy Electric motor 600-96 Instruction decal (Compact 1250) HOISTS: ELECTRIC and AIR COMPACT 1250 SP•42•023 ED•2002•09•01 KY CLIMBER 8 42009046 TRACTION SHEAVE + GEARBOX ASSY 600-23 42008081 Gearbox assy 42008091 42008088 13000517(3x) Traction sheave assy 11002345(4x) 12000008(6x) 12009086(7x) 42008090(7x) 11002370(4x) 42008084(6x) 12000008(4x) 12005508(6x) 12000008(6x) 42008045(2x) 12000008(4x) 42008077 12005508(4x) 42009046 11002345 11002370 12000008 12005508 12009086 13000517 42008045 42008077 42008081 42008084 42008088 42008090 42008091 600-23 Traction sheave + Gearbox assy Screw Screw Washer Selflocking nut Dowell pin Screw Mounting strap Cable guiding Cover plate (blue) Roller Guiding ring Special washer Entry guide Traction sheave assy Gearbox assy Handle TRACTION SHEAVE + GEARBOX COMPACT 1000, 1250 SP•42•020 ED•2002•09•01 KY CLIMBER 42009038 GEARBOX ASSY 9 42009018 GEAR LEVEL 1 52008292 13000053 26008566 52008294 42009018 12002017 26008567(3x) 26008569 42008031 42008040 12002135(2x) 26008537(6x) 42008033(3x) 42008032(3x) 42009019 GEAR LEVEL 2 13000054 42009019 26008567(3x) 42008035 26008537(6x) 42008033(3x) 42008034(3x) 42009038 12002017 12002135 26008569 42008040 42009018 42009019 52008294 Gearbox assy Retaining ring Retaining ring Ball bearing Shaft Gearbox: first gear level Gearbox: second gear level Seal GEARBOX COMPACT-SERIES 42009018 13000053 26008537 26008566 26008567 42008031 42008032 42008033 52008292 Gearbox: first gear level Safety ring Washer Ball bearing Needle bearing Housing Planet bolt Planet gear wheel Seal 42009019 13000054 26008537 26008567 42008033 42008034 42008035 Gearbox: second gear level Safety ring Washer Needle bearing Planet gear wheel Planet bolt Planet carrier SP•42•018 ED•2002•09•01 KY CLIMBER 10 42009057 TRACTION SHEAVE ASSY 42008074 42008075 42008037 52008295 12005506(8x) 42008044 12000006(8x) 13000707(8x) 42008047(16x) 11002280(8x) 26008568 42009057 11002280 12000006 12005506 13000707 26008568 42008037 42008044 42008047 42008074 42008075 52008295 Traction sheave assy Screw Washer Selflocking nut Pressure spring Ball bearing Bearing cover Cover housing Spring guiding Traction sheave Drive disc Seal TRACTION SHEAVE COMPACT 1000, 1250 SP•42•010 ED•2002•09•01 KY CLIMBER 11 42023661 ELECTRIC MOTOR: 1~(1x220V) 60Hz 13000044(3x) 41008168 43009110 12005405(4x) 42008156 12000405(4x) 12003520 42008157 43008124(4x) 13000044(2x) 42009105 53008170 26008556 41009121 42009107 Frame with stator 26008556 41008115(2x) 52008280 42023661 12000405 12003520 12005405 13000044 26008556 41008115 41008116 41008168 41009121 42008156 42008157 42009105 42009107 43008124 43009110 52008280 53008170 Use SN 41008116 Electric motor: 1~(1x220V) 60Hz Serrated washer Spring pin Nut Screw Ball bearing Spring washer Front flange Cooling fan assy (aluminium) Centrifugal mechanism - rotary part Cover cooling fan (blue) Cover (motor) Centrifugal switch - fixed part Rotor on shaft Through bolt Motor brake assy Seal Cable gland Frame with stator ELECTRIC MOTOR: 1~ (1x220V) 60Hz COMPACT 1000, 1250 • CX 500 SP•42•022 ED•2002•09•01 KY CLIMBER 12 43009110 MOTOR BRAKE ASSY 42008174 42008170 42008172 12002020(2x) 42008173 14003119 42008136 42008171 52008279 43009104 43009110 12002020 14003119 42008136 42008170 42008171 42008172 42008173 42008174 43009104 52008279 Motor brake assy Retaining ring Key Set of mounting screws Brake disc Hub Rotor/friction disc Coil assy Dust cover Release handle assy Seal MOTOR BRAKE: ELECTRIC COMPACT-SERIES SP•42•009 ED•2002•09•01 KY CLIMBER 13 Electric control box: 1~(1x220V) 60Hz 12009178 11002230(6x) 102-242 12000406(6x) 600-95 53005568_D 800-109 42008089 53008202 42008105 53008510 (optional) 53008476 11005008(2x) 53008446 53008848 12000404(2x) 11004008(2x) 53008979(2x) 53008518(4e) 12005008 53008680 53008915 53008671 11004008 600-90 53008847 800-16 600-91 11008210(2x) 53008670 53008780 11008216(3x) 53008895 53008672 53008147(2x) 53008219(6.3”) 53008800 53008931(2x) 53008834 53008674(3x) 53008673 42008108 126-631 53008153 52008288 126-490(3’) 53008722 12000303(4x) 102-94-1 102-92-1 53008725 12005003(1x) 53008926 11004416(4x) 53008727 ELECTRIC CONTROL BOX: 1~ (1x220V) 60Hz COMPACT 1250 SP•42•019 ED•2002•09•01 KY CLIMBER 11002230 11004008 11004416 11005008 11008210 11008216 12000303 12000404 12000406 12005003 12005008 12009178 42008089 42008105 42008108 52008288 53005568 53008147 53008153 53008202 53008219 53008446 53008476 53008510 53008518 53008670 53008671 Electric Control Box Screw Screw Screw Screw Screw Screw Spring washer Serrated washer Serrated washer Nut Nut Decal ‘220V/60Hz’ Handle Gasket (electrobox) Bottom (electrobox) O-ring Wiring diagram enclosed Stud-spacer Counter nut Cover (electrobox) Din-rail Capacitor support Capacitor Hour meter (optional) Terminal bloc (4 connections) Switch body with elements (2NO) Emergency push button 7 8 Hoist Volts CX1250 COMPACT 1250 220/60Hz 220/60Hz CS 88-106 µ F 88-106 µ F 14 53008672 53008673 53008674 53008680 53008722 53008725 53008727 53008780 53008800 53008834 53008847 53008848 53008895 53008915 53008926 53008931 53008979 102-242 102-92-1 102-94-1 126-490 126-631 600-90 600-91 600-95 800-109 800-16 5 6 Switch body with elements (2NC) Switch element (NO) Switch element (NC) Selector switch (green) Connector Gasket, sealing Jumper plug Viking clamp (yellow/green) Light module Cycle timer Rectifier and spark suppressor Spark supressor Nameplate 'Stop' Nameplate (Up-Down) Tube Contactor Contactor element Decal (UL) Male plug Plughousing Electric cable Cable gland End cap for capacitor Bracket for capacitor Decal (Compact 1250) Decal (Controlled descent notice) Capacitor 4 1 2 3 CRB LEGEND: 40 µ F 40 µ F C1 C2 F HM K1 K2 LP1 M1 M2 P2 R S1 S2 S3 S4 S5 TM X1 X2 Y 3 lt. blue X1 D 61 S1 (E-STOP) K1 S4 62 25 GND 2 27 (L) L1 1 K1 33 brown 3 30 4 2 1 6 27 A1 18 4 35 M2 3 K1 31 TM 36 A2 1 36 X2 K2 2 31 purple 2 orange 2 1 K1 5 M1 26 C 2 26 (N) L2 K2 1 30 54 53 black 1 30 3 C1 C2 2 31 X1 2 4 3 LP1 Capacitor, Run & Brake Capacitor, Start Main Filter Hour Meter (Optional) Contactor, "Down" Contactor, "Up" Power Indicator D Motor Winding (Main) Motor Winding (Aux.) Jumper Plug Bridge Rectifier Switch, Emergency Stop Switch, Selector, "Up" Switch, Selector, "Down" Switch, Centrifugal Switch, Thermal Protection Timer Module, Repeat Cycle Plug, Power Source Connector, Pendant/Jumper Plug Brake Coil K2 C 4 6 5 1 25 2 27 X2 2 A A 33 B B 34 C C 31 D D 32 E E 17 F F 16 G 2 1 HM 30 blue 8 black K1 K2 12 grey R grey 10 32 S5 S3 G 2 1 22 19 A1 18 A1 K2 (UP) K1 3 22 S2 16 A2 20 21 28 4 B MOTOR K2 3 4 28 K1 (DOWN) 17 25 20 A2 21 DEBUR AND BREAK SHARP EDGES WEIGHT MATERIAL LBS KG 16 THREATMENT SCALE SIZE 1:6 A B/A3 CAD GENERATED DRAWING. DO NOT MANUALLY UPDATE. DO NOT SCALE DRAWING. ECN # D C B A Add Power indicator, Flashing E-Stop indicator, Pendant Control/Jumper Plug connector, Optional Hour Meter, & Aux. Contactor (K1, 61 & 62) in line with C1. Add 4th E-Stop element to existiing E-Stop cluster. Add Auxillary Contactor (K1, 53 & 54) between C1 and C2. Original Release RJL RJL PVD YVG REV REVISION DESCRIPTION 8 54 53 32 JUMPER PLUG 2001-021 2001-007 2000-026 6 5 Y (Optional) F B 7 31 AC P2 1 2 33 26/06/02 17/12/01 18/04/01 17/04/97 BY DATE (DD/MM/YY) FROM 7 6 5 4 ELECTRIC CONTROL BOX: 1~ (1x220V) 60Hz COMPACT 1250 APPROVALS DRAWN CHECKED APPROVED 3 BY DATE: DD/MM/YY RJL 2 6 / 0 6 / 0 2 THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF SKY CLIMBER. ANY UNLESS OTHERWISE STATED REPRODUCTION IN PART OR WHOLE WITHOUT THE TOLERANCES IN MM WRITTEN PERMISSION OF SKY CLIMBER IS PROHIBITED. TOL. ISO 2768-m > 6 30 120 400 0,5 < 30 120 400 6 TOL. ±0.1 ±0.2 ±0.3 ±0.5 ±0.8 MACHINED SURFACES 1 2 . 5 ISO 1302 UNLESS OTHERWISE STATED DWG. NO. TOLERANCES IN INCHES FRACTIONS DECIMALS ANGLES X ± . 0 6 0 .0 ± .2° XX ± .015 .00 ± .5° XXX ± .005 2 A SCHEMATIC, ELECTRIC CONTROL, 220VAC, 1-PHASE REV. D 53005568 REPLACES DWG. NO. 53005568 REV. SHEET 1 OF 1 C 1 SP•42•019 ED•2002•09•01 KY CLIMBER 15 41021752 PENDANT CONTROL BOX 53008854 53008856 53005521_A 53008857 53008063 (7’) 53008906 53008726 53008376(2x) 53008375(2x) 41021752 53008063 53008375 53008376 53008726 53008854 Pendant Control Box Electric cable Switch element (NO) Switch element (NC) Straight plug connector Emergency stop button 7 8 53008856 53008857 53008906 5 6 Up push button (black arrow) Down push button (white arrow) Pendant station (pistol grip) (not included: electric cable, connector, and one NC switch element) 4 1 2 3 LEGEND: Pendant Control Plug Emergency Stop Push Switch (Up) Push Switch (Down) P1 S1 S2 S3 D D S1 (E-STOP) S2 P1 C 4 3 8 1 2 1 2 1 2 black C A blue B 9 4 3 white 3 C white/black 4 D S3 5 red 6 orange E F 7 green G B B DEBUR AND BREAK SHARP EDGES WEIGHT MATERIAL LBS KG THREATMENT SCALE SIZE 1:6 A B/A3 CAD GENERATED DRAWING. DO NOT MANUALLY UPDATE. DO NOT SCALE DRAWING. APPROVALS DRAWN A ECN # Original Release RJL REV REVISION DESCRIPTION 8 22/03/02 BY DATE (DD/MM/YY) FROM 7 6 PENDANT CONTROL BOX COMPACT 750, 1000, 1250 5 4 CHECKED APPROVED 3 BY DATE: DD/MM/YY RJL 2 2 / 0 3 / 0 2 THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF SKY CLIMBER. ANY UNLESS OTHERWISE STATED REPRODUCTION IN PART OR WHOLE WITHOUT THE TOLERANCES IN MM WRITTEN PERMISSION OF SKY CLIMBER IS PROHIBITED. TOL. ISO 2768-m > 6 0,5 30 120 400 < 30 6 120 400 TOL. ±0.1 ±0.2 ±0.3 ±0.5 ±0.8 MACHINED SURFACES 1 2 . 5 ISO 1302 UNLESS OTHERWISE STATED DWG. NO. TOLERANCES IN INCHES FRACTIONS DECIMALS ANGLES X ± . 0 6 0 .0 ± .2° XX ± .015 .00 ± .5° XXX ± .005 2 A PENDANT CONTROL ELECTRIC SCHEMATIC REV. A 53005521 REPLACES DWG. NO. SHEET 1 OF 1 REV. 1 SP•42•002 ED•2002•09•01 KY CLIMBER 16 600-98 COMPACT AIR MOTOR ASSY WITH FILTER-LUBRICATOR 12009265 12000008(3x) 12000308(3x) 11000325(3x) 139-22 101-213 101-125-3(5”) 42081603 101-124-2 600-97 800-109 102-379 103808(2x) 101-126-2 107-626 101-206-1 13000523 100-31-2(2x) 101-153-1 800-74 139-4 800-87(2x) 101-152-2 600-98 103808 12000008 12000308 12009265 13000523 13000525 42081603 100-31-2 101-124-2 101-125-3 101-126-2 101-130 Compact Air Motor assy with Filter-Lubricator Bolt Washer Spring washer Decal (Down-Stop-Up) Special bolt Bolt Air motor assy Spacer Fitting Hose Elbow Nipple Pipe 101-130(2x) 101-152-2 101-153-1 101-206-1 101-213 102-379 107-626 139-22 139-4 600-97 800-109 800-74 800-87 Filter Lubricator assy Close nipple Connector Decal (UL) Washer Reducer bushing Air king connector Decal (Compact 1250 air) Decal (Controlled descent notice) Bracket Beeline pipe clamp AIR MOTOR WITH FILTER-LUBRICATOR (HOIST MOUNTED) COMPACT AIR: 1250 SP•42•021 ED•2002•09•01 KY CLIMBER 17 42081603 AIR MOTOR ASSY 42008423 (42008470) 42008424 26008538(2x) 26008594 42008471 42008425 11002245(2x) 52008308 42008420 42008421(2x) 42008463 11002216(6x) 42008419 42008451 42008418 11002270(2x) 42008461 42081603 11002216 11002245 11002270 26008538 26008594 42008418 42008419 42008420 42008421 42008423 42008424 42008425 42008451 42008461 42008462 42008463 42008470 42008471 52008308 42008462 Air motor assy Screw Screw Screw Washer Needle bearing Dish Motor flange Closing flange Bolt Spring Lever Housing flange Air outlet mufler Rotor assy Brake assy Gearbox assy Inlet nipple Housing assy Seal AIR MOTOR COMPACT-SERIES: AIR SP•42•007 ED•2002•09•01 KY CLIMBER 18 42008471 HOUSING ASSY 12009305 42008449(2x) 42008409 42008450 Housing 11003306 52008309(2x) 42008402 42008422 42008454(2x) 42008452 52008307(2x) 42008408(4x) 42008461 ROTOR ASSY 14004406 26008505 42008411 12002012 42008414(6x) 42008415(6x) 42008453 42008413 12002142 42008411 42008410 42008416 26008505 42008412 12002142 12003416 42008471 11003306 12009305 42008402 42008408 42008409 42008422 42008449 42008450 42008452 42008454 52008307 52008309 - Housing assy Socket Plug Bushing (not available as a spare part) Air mufler assy Screw Valve Elbow Tube Blocking axle Plug O-ring O-ring Housing AIR MOTOR COMPACT-SERIES: AIR 42008461 12002012 12002142 12003416 14004406 26008505 42008410 42008411 42008412 42008413 42008414 42008415 42008416 42008453 Rotor assy Retaining ring Retaining ring Spring pin Key Ball bearing Closing plate Distance ring Housing Rotor Blade Special pin Closing plate Pinion SP•42•007 ED•2002•09•01 KY CLIMBER 19 42008462 BRAKE ASSY 42008438 52008309 42008436(2x) 52008312 42008456 12003424(2x) 42008432 52008311 42008431 42008455 42008435 42008430 11002290(4x) 42008429 42008437(2x) 13000057 42008458 42008433(8x) 42008463 GEARBOX ASSY 26008592 42008442 26008691(3x) 11002220(3x) 42008446(3x) 52008308 42008447 42008440 42008443 42008444 42008462 11002290 12003424 13000057 42008429 42008430 42008431 42008432 42008433 42008435 42008436 42008437 42008438 42008455 42008456 42008458 52008309 52008311 52008312 Brake assy Screw Spring pin Retaining ring Housing (brake) Quad ring Piston brake Air seal Spring Cover (brake) Bolt (release handle) Quad ring Release handle Housing assy Rotor Pressure disc O-ring O-ring O-ring AIR MOTOR COMPACT-SERIES: AIR 42008463 11002220 26008592 26008691 42008440 42008442 42008443 42008444 42008446 42008447 52008308 Gearbox assy Screw Ball bearing Needle bearing Housing Gear wheel Key Planet carrier with bolts Planet gear wheel Metal ring Seal SP•42•007 ED•2002•09•01 KY CLIMBER 20 42009005 SS FOR ES 13000528(2x) 42008079 12005512(4x) 13000527(2x) 12000012(8x) 42009005 12000012 12005512 13000527 13000528 42008079 S tirrup stra p a ssy for End S tirrup W ashe r S e lflocking nut Bolt Bolt S tirrup strap STIRRUP STRAPS COMPACT-SERIES SP•42•004 ED•2002•09•01 KY CLIMBER 21 42009858 EMERGENCY HANDWHEEL ASSY Operating position Stored position 41008828 12005012 12000412 11000550 42009858 11000550 12000412 12005012 41008828 Emergency handwheel assy Screw Serrated washer Nut Handwheel EMERGENCY HANDWHEEL COMPACT-SERIES: ELECTRIC SP•42•025 ED•2002•09•01 KY CLIMBER 22 Decals and Nameplates 12009178 Decal ‘220V/60Hz’ 53008895 Nameplate ‘Stop’ 12009237 Decal ‘Sky Climber’ 12009265 Decal (Down-Stop-Up) 53008915 Nameplate (Up-Down) 600-96 Instruction decal (Compact 1250) 102-242 Decal (UL) 102-379 Decal (UL) 600-97 Decal (Compact 1250 air) 600-95 Decal (Compact 1250) 800-109 Decal (Controlled descent notice) DECALS and NAMEPLATES COMPACT 1250 SP•42•026 ED•2002•09•01 KY CLIMBER 23 GUIDE TO ORDER SPARE PARTS • Compact 1250 Please complete and attach to your Purchase Order for easy order placement. Qty Qty PN Description PN Description 103808 Bolt 12003424 Spring pin 11000325 Bolt 12003520 Spring pin 11000550 Screw 12005003 Nut 11002216 Screw 12005008 Nut 11002220 Screw 12005012 Nut 11002230 Screw 12005405 Nut 11002245 Screw 12005506 Selflocking nut 11002270 Screw 12005508 Selflocking nut 11002280 Screw 12005512 Selflocking nut 11002290 Screw 12009086 Dowell pin 11002345 Screw 12009178 Decal '220V/60Hz' 11002370 Screw 12009237 Decal 'Sky Climber' 11003306 Socket 12009265 Decal (Down-Stop-Up) 11004008 Screw 12009305 Plug 11004416 Screw 13000044 Screw 11005008 Screw 13000053 Safety ring 11008210 Screw 13000054 Safety ring 11008216 Screw 13000057 Retaining ring 12000006 Washer 13000517 Screw 12000008 Washer 13000523 Special bolt 12000012 Washer 13000525 Bolt 12000303 Spring washer 13000527 Bolt 12000308 Spring washer 13000528 Bolt 12000404 Serrated washer 13000707 Pressure spring 12000405 Serrated washer 14003119 Key 12000406 Serrated washer 14004406 Key 12000412 Serrated washer 26008505 Ball bearing 12002012 Retaining ring 26008537 Washer 12002017 Retaining ring 26008538 Washer 12002020 Retaining ring 26008556 Ball bearing 12002135 Retaining ring 26008566 Ball bearing 12002142 Retaining ring 26008567 Needle bearing 12003416 Spring pin 26008568 Ball bearing GUIDE TO ORDER SPARE PARTS COMPACT 1250 SP•42•031 ED•2002•09•01 KY CLIMBER Qty PN Description Qty PN 24 Description 26008569 Ball bearing 42008108 Bottom (electrobox) 26008592 Ball bearing 42008136 Set of mounting screws 26008594 Needle bearing 42008156 Cover cooling fan (blue) 26008691 Needle bearing 42008157 Cover (motor) 41008115 Spring washer 42008170 Brake disc 41008116 Front flange 42008171 Hub 41008168 Cooling fan assy (aluminium) 42008172 Rotor/friction disc 41008828 Handwheel 42008173 Coil assy 41009121 Centrifugal mechanism - rotary part 42008174 Dust cover 41021752 Pendant Control Box 42008408 Air mufler assy 42008031 Housing 42008409 Screw 42008032 Planet bolt 42008410 Closing plate 42008033 Planet gear wheel 42008411 Distance ring 42008034 Planet bolt 42008412 Housing 42008035 Planet carrier 42008413 Rotor 42008037 Bearing cover 42008414 Blade 42008040 Shaft 42008415 Special pin 42008044 Cover housing 42008416 Closing plate 42008045 Mounting strap 42008418 Dish 42008047 Spring guiding 42008419 Motor flange 42008073 Shipping box 42008420 Closing flange 42008074 Traction sheave 42008421 Bolt 42008075 Drive disc 42008422 Valve 42008077 Cable guiding 42008423 Spring 42008079 Stirrup strap 42008424 Lever 42008081 Cover plate (blue) 42008425 Housing flange 42008084 Roller 42008429 Housing (brake) 42008088 Guiding ring 42008430 Quad ring 42008089 Handle 42008431 Piston brake 42008090 Special washer 42008432 Air seal 42008091 Entry guide 42008433 Spring 42008105 Gasket (electrobox) 42008435 Cover (brake) 42008106 Canvas 42008436 Bolt (release handle) GUIDE TO ORDER SPARE PARTS COMPACT 1250 SP•42•031 ED•2002•09•01 KY CLIMBER Qty PN Description Qty 25 PN Description 42008437 Quad ring 42081603 Air motor assy 42008438 Release handle 43008124 Through bolt 42008440 Housing 43009104 Release handle assy 42008442 Gear wheel 43009110 Motor brake assy 42008443 Key 51008306 SWR Ø 5/16" 42008444 Planet carrier with bolts 51009015 Shackle with bolted clamps 42008446 Planet gear wheel 52008279 Seal 42008447 Metal ring 52008280 Seal 42008449 Elbow 52008288 O-ring 42008450 Tube 52008292 Seal 42008451 Air outlet mufler 52008294 Seal 42008452 Blocking axle 52008295 Seal 42008453 Pinion 52008307 O-ring 42008454 Plug 52008308 Seal 42008455 Housing assy 52008309 O-ring 42008456 Rotor 52008311 O-ring 42008458 Pressure disc 52008312 O-ring 42008461 Rotor assy 53005568 Wiring diagram enclosed 42008462 Brake assy 53008063 Electric cable 42008463 Gearbox assy 53008147 Stud-spacer 42008470 Inlet nipple 53008153 Counter nut 42008471 Housing assy 53008170 Cable gland 42009005 Stirrup strap assy for ES 53008202 Cover (electrobox) 42009018 Gearbox: first gear level 53008219 Din-rail 42009019 Gearbox: second gear level 53008375 Switch element (NO) 42009038 Gearbox assy 53008376 Switch element (NC) 42009046 Traction sheave + Gearbox assy 53008446 Capacitor support 42009057 Traction sheave assy 53008476 Capacitor 42009105 Centrifugal switch - fixed part 53008510 Hour meter (optional) 42009107 Rotor on shaft 53008518 Terminal bloc (4 connections) 42009858 Emergency handwheel assy 53008670 Switch body with elements (2NO) 42023659 Motorunit 53008671 Emergency push button 42023661 Electric motor: 1~(1x220V) 60Hz 53008672 Switch body with elements (2NC) GUIDE TO ORDER SPARE PARTS COMPACT 1250 SP•42•031 ED•2002•09•01 KY CLIMBER Qty PN Description Qty PN 26 Description 53008673 Switch element (NO) 102-92-1 Male plug 53008674 Switch element (NC) 102-94-1 Plughousing 53008680 Selector switch (green) 107-328 Nut 53008722 Connector 107-626 Washer 53008725 Gasket, sealing 53008726 Straight plug connector 53008727 107-82 Shoulder bolt 107-856 Shoulder bolt Jumper plug 119-5 Steel thimble 53008780 Viking clamp (yellow/green) 119-6 Bolted clamp 53008800 Light module 119-8 Shackle with safety pin 53008834 Cycle timer 126-490 Electric cable 53008847 Rectifier and spark suppressor 126-631 Cable gland 53008848 Spark supressor 53008854 Emergency stop button 53008856 Up push button (black arrow) 53008857 Down push button (white arrow) 53008895 Nameplate 'Stop' 600-90 End cap for capacitor 53008906 Pendant station (pistol grip) 600-91 Bracket for capacitor 53008915 Nameplate (Up-Down) 600-95 Decal (Compact 1250) 53008926 Tube 600-96 Instruction decal (Compact 1250) 53008931 Contactor 600-97 Decal (Compact 1250 air) 53008979 Contactor element 600-98 Air motor assy with Filter-Lubricator 56009839 Sky Lock III 5/16" (8mm) 100-31-2 Spacer 800-16 Capacitor 101-124-2 Fitting 800-74 Bracket 101-125-3 Hose 800-87 Beeline pipe clamp 101-126-2 Elbow Use SN Frame with stator 101-130 139-22 Reducer bushing 139-4 Air king connector 600-23 600-7 800-109 Handle Sky Lock Link Decal (Controlled descent notice) Nipple Pipe 101-152-2 Filter 101-153-1 Lubricator assy 101-206-1 Close nipple 101-213 Connector 102-242 Decal (UL) 102-379 Decal (UL) GUIDE TO ORDER SPARE PARTS COMPACT 1250 SP•42•031 ED•2002•09•01 SUPPLEMENT to SPARE PARTS MANUALS for COMPACT 1000 HOIST (SC602) & COMPACT 1250 HOIST (SC601) This supplement will indicate the correct configurations and part numbers for the Solid Sheave version of the Compact 1000 & Compact 1250 hoists. It also indicates the correct configurations, part numbers, and wiring schematic for the 1.3 Hp Baldor Motor version of the Compact 1000 & Compact 1250 hoists. 7 8 6 5 4 ITEM NO. QTY. 1 1 2 1 3 1 4 1 5 1 6 1 7 1 8 1 9 1 10 1 11 1 12 2 13 2 14 2 15 1 16 1 17 1 18 1 19 1 20 3 21 3 22 3 D 7 2 11 10 12 9 20 21 22 4 C 54008054 REV A 2 3 PART NO. 54008050 54008046 54008047 54008048 101-152-2 101-153-1 54008041 54008040 800-109 102-379 600-97 11006216 12000006 12005506 139-4 101-206-1 13000523 107-626 12005006 12000008 12000308 11000325 DESCRIPTION COMPACT / ALPHA FRL BRACKET FITTING - PARKER P/N 8-8-VTX FITTING - PARKER P/N 8 X6EF FITTING - PARKER P/N 8 V6X FILTER - PARKER P/N 06F24AC LUBRICATOR - PARKER P/N 06L21BE MOUNTING BRACKET - PARKER P/N PS755P BODY CONNECTOR - PARKER P/N PS754P DECAL (CONTROLLED DESCENT NOTICE) DECAL - UL ACCESSORIES DECAL (COMPACT 1250 AIR) M6 x 16 CARRIAGE BOLT - DIN 603 FLAT WASHER - M6 ZINC PLATED - DIN 125 NUT SL M6 DIN985 AIR KING CONNECTOR - 3/8 NPT FEMALE CLOSE NIPPLE - 3/8 NPT SPECIAL BOLT WASHER PL TY B 1/4 PL M6 X 1.0 NUT FLAT WASHER - M8 ZINC PLATED - DIN 125 WASHER LK M8 DIN127 SCREW HH M8X25 DIN933 D C B B 3 DEBUR AND BREAK SHARP EDGES MATERIAL 6 14 13 8 5 16 1 15 18 17 19 WEIGHT N/A THREATMENT LBS N/A KG SCALE 1:4 A SIZE B/A3 CAD GENERATED DRAWING. DO NOT MANUALLY UPDATE. DO NOT SCALE DRAWING. APPROVALS BY DRAWN 1021 A DH 09/12/03 PRODUCT RELEASED BY DATE (DD/MM/YY) FROM ECN # REV REVISION DESCRIPTION 8 7 6 5 4 CHECKED APPROVED 3 DATE: DD/MM/YY DEH 08/06/03 THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF SKY CLIMBER. ANY REPRODUCTION IN PART OR WHOLE WITHOUT THE WRITTEN PERMISSION OF SKY CLIMBER IS PROHIBITED. UNLESS OTHERWISE STATED TOLERANCES IN MM TOL. ISO 2768-m 0,5 > 6 6 < 30 TOL. 0.1 0.2 30 120 120 400 0.3 0.5 400 0.8 MACHINED SURFACES 12.5 ISO 1302 UNLESS OTHERWISE STATED TOLERANCES IN INCHES FRACTIONS DECIMALS ANGLES X .060 .0 .2 XX .015 .00 .5 XXX .005 2 COMPACT FL ASSEMBLY DWG. NO. REV. 54008054 REPLACES DWG. NO. A REV. 1 SHEET 1 OF 1 A 8 7 6 5 4 3 ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 B 15 16 17 18 19 20 B 21 B 22 23 24 25 26 27 28 29 30 31 32 B 33 D 9 10 6 1 2 12 14 13 5 8 16 17 C 18 11 32 4 3 31 7 23 24 19 15 20 B 30 QTY. PART NO. DESCRIPTION 1 42009052 HOUSING ASSEMBLY 12 26008537 AXIAL WASHER 6 26008567 NEEDLE BEARING 6 42008033 PLANET GEAR WHEEL 6 12002015 CIRCLIP EXT 15 DIN471 1 42008040 SHAFT 1 13000054 SAFETY RING 1 52008294 SEAL, 17 X 35 X 7, CK NBR 1 26008569 BALL BEARING,FAG 6003 OPEN,17X35X10 1 12002017 CIRCLIP EXT 17 DIN471 2 12002135 CIRCLIP INT 35 DIN472 1 42009053 PLANET CARRIER ASSEMBLY 1 42001001 DRIVE DISC 1 42001002 SOLID SHEAVE 1 42008078 GUIDING RING 8 11002212 SCREW SH M6X12 DIN912 8.8 1 52008295 SEAL, 19 X 30 X 7, CK NBR 1 26008568 BALL BEARING TYPE 6008 2RS,40X68X15 1 42008044 COVER HOUSING 1 42008091 EXTRACTION GUIDE 6 42008084 ROLLER ASSY 7 12009086 DOWEL PIN, 5/16" X 1" 1 600-23 GEARBOX HANDGRIP 20 12000008 WASHER M8 DIN125 2 42008045 MOUNTING STRAP 1 42008077 CABLE GUIDING 4 11002345 SCREW SH M8X45 DIN912 8.8 4 11002370 SCREW SH M8X70 DIN912 8.8-A 10 12005508 NUT SL M8 DIN985 1 42008081 COVER PLATE (BLUE) 3 13000517 SCREW DIN 7985 M8X12-4.8-A 1 12009076 PLUG, OIL, DIN906 R1/8 X 8 7 42008090 SPECIAL WASHER 27 25 SCALE A 1:6 29 ITEM #15 WAS 42001003, ITEM #21 QTY WAS 2, ITEM #22 QTY WAS 3, ADDED ITEM #33 PRODUCT RELEASED BM 01/11/04 DH 02/23/04 ECN # REV REVISION DESCRIPTION BY DATE (DD/MM/YY) FROM 6 5 31.1 LBS KG N/A 25 7 WEIGHT N/A THREATMENT 8 B DEBUR AND BREAK SHARP EDGES 22 MATERIAL B A C 26 21 1048 1033 D NOTE: USE LOCKTITE 8 PLACES ON ITEM 16. 33 28 42009051 REV B 2 4 SIZE B/A3 THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF SKY CLIMBER. ANY REPRODUCTION IN PART OR WHOLE WITHOUT THE WRITTEN PERMISSION OF SKY CLIMBER IS PROHIBITED. UNLESS OTHERWISE STATED TOLERANCES IN MM TOL. ISO 2768-m CAD GENERATED DRAWING. DO NOT MANUALLY UPDATE. DO NOT SCALE DRAWING. > < 0,5 6 6 30 30 120 120 400 400 TOL. 0.1 0.2 0.3 0.5 0.8 APPROVALS BY MACHINED SURFACES 12.5 DRAWN CHECKED APPROVED 3 DATE: DD/MM/YY DEH 02/23/04 COMPACT GEARBOX ISO 1302 UNLESS OTHERWISE STATED TOLERANCES IN INCHES FRACTIONS DECIMALS ANGLES X .060 .0 .2 XX .015 .00 .5 XXX .005 2 DWG. NO. REV. 42009051 B REPLACES DWG. NO. REV. 1 SHEET 1 OF 1 A (1X) CABLE GUIDING P/N: 42008077 (WEAR PART) (1X) HANDGRIP P/N: 600-23 (20X) WASHER P/N: 12000008 (4X) SCREW (LONG) P/N: 11002370 (10X) LOCKING NUT P/N: 12005508 (4X) SCREW (SHORT) P/N: 11002345 (2X) SCREW (STRAP) P/N: 13000528 (4X) WASHER P/N: 12000012 (4X) LOCKING NUT P/N: 12005512 (2X) MOUNTING STRAP P/N: 42008045 (1X) STIRRUP STRAP P/N: 42008079 (6X) ROLLER WEAR PART (7X) SPECIAL WASHER WEAR PART GEARBOX & TRACTION ASSEMBLY (7X) DOWEL PIN WEAR PART (1X) GUIDE RING WEAR PART (1X) EXTRACTION GUIDE WEAR PART (1X) COVER HOUSING P/N: 42008044 GEARBOX BOTTOM HOUSING SUBASSEMBLY WITH UPPER PLANETARY SUBASSEMBLY (1X) SOLID SHEAVE P/N: 42001002 (1X) FRONT SEAL P/N: 52008295 (WEAR PART) (1X) DRIVE DISC P/N: 42001001 (1X) BEARING P/N: 26008568 (8X) SCREW P/N: 11002212 GEARBOX BOTTOM HOUSING SUBASSEMBLY WITH LOWER PLANETARY GEARS (1X) PLANET CARRIER P/N: 42008035 (1X) SAFETY RING P/N: 13000054 (6X) AXIAL WASHER P/N: 26008537 (3X) CIRCLIP EXT 15 P/N: 12002015 (3X) PLANET BOLT 35mm P/N: 42008087 (3X) NEEDLE BEARING P/N: 26008567 (3X) PLANET GEAR WHEEL P/N: 42008033 (1X) PLANET CARRIER ASSEMBLY P/N: 42009053 (1X) PLANET CARRIER P/N: 42008035 (3X) PLANET BOLT 35mm P/N: 42008087 (2X) CIRCLIP INT 35 P/N: 12002135 (1X) HOUSING P/N: 42008031 (1X) RETAINING RING, 100mm P/N: 13000053 (1X) SEAL, 17 X 35 X 7 P/N: 52008294 (3X) LONG PLANET BOLT P/N: 42008086 (6X) AXIAL WASHER P/N: 26008537 (3X) CIRCLIP EXT 15 P/N: 12002015 (1X) CIRCLIP EXT 17 P/N: 12002017 (1X) BALL BEARING, 17 X 35 X 10 P/N: 26008569 (3X) PLANET GEAR WHEEL P/N: 42008033 (1X) SHAFT P/N: 42008040 (3X) NEEDLE BEARING P/N: 26008567 (1X) PLUG, OIL P/N: 12009076 (1X) MAIN BALL BEARING, 100 X 125 P/N: 26008566 (1X) MAIN SEAL, 125 X 100 X 13 P/N: 52008292 (1X) HOUSING ASSEMBLY P/N: 42009052 (1X) HOUSING P/N: 42008031 (1X) MAIN SEAL P/N: 52008292 (1X) RETAINING RING P/N: 13000053 (1X) MAIN BEARING P/N: 26008566 (3X) LONG PLANET BOLT P/N: 42008086 COMPACT SOLID SHEAVE GEARBOX ASSEMBLY - HUB ROLLER LAYOUT CONFIGURATION (PRIOR TO AUGUST 2006) ROLLER # 6 P/N 42008084 ROLLER # 5 P/N 42008084 EXTRACTION GUIDE P/N 42008091 ROLLER # 1 P/N 42008084 ROLLER # 2 P/N 42008084 ROLLER # 3 P/N 42008084 ROLLER # 4 P/N 42008084 DOWEL PIN P/N: 12009086 ROLLER P/N: 42008084 SPECIAL WASHER P/N: 42008090 GUIDING RING P/N 42008078 COMPACT SOLID SHEAVE GEARBOX ASSEMBLY - LARGE & SMALL ROLLER LAYOUT CONFIGURATION (AUGUST 2006 TO FEBRUARY 23, 2007) ROLLER # 6 P/N 42001010 ROLLER # 5 P/N 42001010 EXTRACTION GUIDE P/N 42008091 GUIDING RING P/N 42008092 ROLLER # 1 P/N 42001008 ROLLER # 2 P/N 42001010 ROLLER # 3 P/N 42001010 ROLLER # 4 P/N 42001010 DOWEL PIN P/N 12009086 ROLLER SPECIAL WASHER P/N 42008090 COMPACT SOLID SHEAVE GEARBOX ASSEMBLY DOUBLE-ROW ROLLER & HUB ROLLER LAYOUT CONFIGURATION (BEGINNING FEBRUARY 26, 2007) ROLLER # 6 P/N 42008084 ROLLER # 5 P/N 42008084 EXTRACTION GUIDE P/N 42008091 GUIDING RING P/N 42008078 ROLLER # 1 P/N 42001008 ROLLER # 2 P/N 42001008 ROLLER # 3 P/N 42008084 ROLLER # 4 P/N 42008084 DOWEL PIN P/N 12009086 DOWEL PIN P/N: 12009086 ROLLER ROLLER P/N: 42008084 SPECIAL WASHER P/N 42008090 SPECIAL WASHER P/N: 42008090 DOUBLE ROLLER LAYOUT (ROLLER #'s 1 & 2) HUB ROLLER LAYOUT (ROLLER #'s 3 - 6) 7 8 5 6 4 2 3 ITEM NO. QTY. PART NO. 1 1 42023665-01 2 1 42023665-02 3 1 42023665-03 4 1 42023665-04 5 1 42023665-05 6 1 42023665-06 7 1 42023665-13 8 4 42023665-23 9 1 42023665-24 10 2 42023665-25 11 1 42023665-26 12 1 42023665-27 13 1 42023665-28 14 1 42023665-29 15 2 42023665-30 16 6 42023665-31 17 1 42023665-32 18 1 42023665-33 19 1 42023665-34 20 1 42023665-35 21 1 42023665-36 22 1 42023665-37 42023665-39 : MOTOR SUB ASSEMBLY ITEM NO. QTY. 4 1 5 1 12 1 13 1 14 1 20 1 21 1 D 10 9 PART NO. 42023665-04 42023665-05 42023665-27 42023665-28 42023665-29 42023665-35 42023665-36 DESCRIPTION BEARING, REAR MOTOR SHAFT & ARMATURE SPACER RETAINER RING BEARING SPACER RING SW ITCH, ROTATING 6 C 22 19 4 16 8 15 23 1 42023665-38 42023665 REV A DESCRIPTION WEIGHT END PLATE 2.30 STATOR & BAND 29.47 END CAP 1.90 BEARING, REAR 0.21 MOTOR SHAFT 13.62 D PIPE ADAPTOR 0.24 BRAKE ASSEMBLY 7.919 THRUBOLTS 0.1 GASKET, PIPE ADPT. 0.0 SCREW, SHH #10 x .50 0.0 SEAL 0.1 SPACER 0.1 RETAINER RING 0.1 BEARING 0.4 SCREW, #10 x 1.25 0 SCREW, #10 x .38 0 REAR PLATE 1.1 WAVE WASHER 0 C SWITCH, STATIONARY 0.1 SPACER RING 0 SWITCH, ROTATING 0.1 KEY 0 CIR-CLIP 0.0 B B 3 7 11 DEBUR AND BREAK SHARP EDGES SKY CLIMBER MATERIAL NUMBER 1 14 13 12 5 2 21 20 18 23 17 MATERIAL WEIGHT ASSEMBLY 58.0 TREATMENT SCALE 1:5 A SIZE B/A3 CAD GENERATED DRAWING. DO NOT MANUALLY UPDATE. DO NOT SCALE DRAWING. APPROVALS BY DRAWN 1068 ECN # 8 7 6 A RELEASED FOR PRODUCTION BJA 02-25-05 CHECKED REV REVISION DESCRIPTION BY APPROVED 5 4 DATE 3 BJA LBS KG PAINT BLUE DATE: DD/MM/YY 02-25-05 UNLESS OTHERWISE STATED TOLERANCES IN MM TOL. ISO 2768-m 0,5 > 6 6 < 30 TOL. 0.1 0.2 30 120 120 400 0.3 0.5 400 0.8 THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF SKY CLIMBER. ANY REPRODUCTION IN PART OR WHOLE WITHOUT THE WRITTEN PERMISSION OF SKY CLIMBER IS PROHIBITED. MOTOR, ELECTRIC BALDOR 1.3 HP MACHINED SURFACES 12.5 ISO 1302 PRODUCT LINE/ PROJECT: UNLESS OTHERWISE STATED DWG. NO. TOLERANCES IN INCHES FRACTIONS DECIMALS ANGLES X .060 XX .015 ALL .5 REPLACES DWG. NO. XXX .005 COMPACT 1250 REV. A 42023665 11-01-05 2 SHEET --- 1 1 OF 1 A 7 8 Hoist COMPACT 1000 COMPACT 1250 Volts C2 130-156 µ F 130-156 µ F 220/60Hz 220/60Hz 6 5 4 LEGEND: 40 µ F 40 µ F 3 [7] X1 D S1 (E-STOP) 25 [6] purple GND 27 2 (L) L1 33 1 K1 26 A1 35 18 4 K1 31 36 36 X2 1 [1] blue 3 [E] black 2 4 31 2 4 3 LP1 A2 1 S4 M1 3 TM [4] yellow K2 31 X1 K1 5 26 M2 26 26 (N) L2 K2 26 3 [5] 54 53 1 black C1 C2 2 1 K2 C 4 5 2 6 31 27 X2 A 2 7 33 34 2 1 30 2 1 B C C D D K1 blue R 33 8 A 1 B 25 30 26 HM 5 Y black (Optional) 54 53 30 32 6 K2 12 31 AC P2 Capacitor, Run & Brake Capacitor, Start Main Filter Hour Meter (Optional) Contactor, "Down" Contactor, "Up" Power Indicator D Motor Winding (Main) Motor Winding (Aux.) Jumper Plug Bridge Rectifier Switch, Emergency Stop Switch, Selector, "Up" Switch, Selector, "Down" Switch, Centrifugal Switch, Thermal Protection Timer Module, Repeat Cycle Plug, Power Source Connector, Pendant/Jumper Plug Brake Coil C1 C2 F HM K1 K2 LP1 M1 M2 P2 R S1 S2 S3 S4 S5 TM X1 X2 Y pink 2 1 27 C 1 2 3 C1 F 1 32 brown brown [J] [J] 10 17 E E F F S5 16 B G 32 S3 G JUMPER PLUG 2 28 1 17 K2 3 4 K1 (DOWN) 25 22 19 K2 (UP) K1 3 22 S2 16 20 A2 21 28 4 A1 B MOTOR 18 A1 20 A2 21 DEBUR AND BREAK SHARP EDGES 16 WEIGHT MATERIAL LBS KG THREATMENT SCALE SIZE 1:6 A 1056 2001-021 2001-007 2000-026 ECN # E D C B A Change wiring for new Baldor motor Add Power indicator, Flashing E-Stop indicator, Pendant Control/Jumper Plug connector, Optional Hour Meter, & Aux. Contactor (K1, 61 & 62) in line with C1. Add 4th E-Stop element to existiing E-Stop cluster. Add Auxillary Contactor (K1, 53 & 54) between C1 and C2. Original Release RJL RJL RJL PVD YVG REV REVISION DESCRIPTION 8 16/02/05 26/06/02 17/12/01 18/04/01 17/04/97 BY DATE (DD/MM/YY) FROM 7 6 5 4 B/A3 CAD GENERATED DRAWING. DO NOT MANUALLY UPDATE. DO NOT SCALE DRAWING. APPROVALS DRAWN CHECKED APPROVED 3 BY DATE: DD/MM/YY RJL 1 6 / 0 2 / 0 5 THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF SKY CLIMBER. ANY UNLESS OTHERWISE STATED REPRODUCTION IN PART OR WHOLE WITHOUT THE TOLERANCES IN MM WRITTEN PERMISSION OF SKY CLIMBER IS PROHIBITED. TOL. ISO 2768-m > 6 30 120 400 0,5 < 30 120 400 6 TOL. ±0.1 ±0.2 ±0.3 ±0.5 ±0.8 MACHINED SURFACES 1 2 . 5 SCHEMATIC, ELECTRIC CONTROL, 220VAC, 1-PHASE, BALDOR MOTOR ISO 1302 UNLESS OTHERWISE STATED DWG. NO. TOLERANCES IN INCHES FRACTIONS DECIMALS ANGLES X ± . 0 6 0 .0 ± .2° XX ± .015 .00 ± .5° XXX ± .005 2 REV. 53005568 REPLACES DWG. NO. E 53005568 1 REV. SHEET 1 OF 1 D A 7 8 HOIST Size COMPACT 1000 1.2 Hp COMPACT 1250 1.2 Hp COMPACT 1500 N/A X1 5 6 De Coster Motor Volts Freq Length 220 V 60Hz 5.7 A 11.5 in. 220 V 60Hz 5.7 A 11.5 in. N/A N/A N/A N/A C2 88-106 F 88-106 F N/A Size C1 40 F 1.3 Hp 40 F 1.3 Hp N/A 1.3 Hp Volts Freq 230 V 60Hz 230 V 60Hz 230 V 60Hz 4 Baldor Motor C2 Length 11.5 in. 130-156 F 7.5 A 7.5 A 9.3 A 11.5 in. 130-156 F 13.0 in. 189-227 F LEGEND: C1 40 F 3 40 F 40 F [7] S1 (E-STOP) 25 [6] purple GND 27 2 (L) L1 33 1 K1 26 27 35 18 4 K1 31 36 36 1 [1] 3 4 31 2 K2 31 X1 blue 4 3 LP1 X2 1 S4 M1 3 TM [4] yellow pink 2 1 C2 2 [E] black 2 1 26 26 M2 K2 26 3 5 1 [5] black C1 K1 5 26 (N) L2 1 2 3 G 6 K2 4 5 2 6 31 27 X2 P2 1 B 2 C D D 7 33 34 2 1 30 2 1 8 26 HM F F G G F 1 32 brown brown [J] [J] 10 S5 16 JUMPER PLUG 54 53 30 G K2 12 (Optional) 17 E Y black 54 53 31 32 E K1 blue R 33 B C 25 30 32 S3 2 28 1 17 K2 3 4 25 22 19 22 S2 16 20 K2 (UP) K1 3 MOTOR 21 28 4 K1 (DOWN) 20 18 21 16 1:6 > < 0,5 6 ±0.1 6 30 ±0.2 30 120 ±0.3 120 400 ±0.5 12.5 26/06/02 2001-007 2000-026 400 ±0.8 SCHEMATIC, ELECTRIC CONTROL, 220VAC, 1-PHASE, BALDOR MOTOR 53005568 53005568 8 7 6 5 4 3 2 1 1 OF 1