Supercritical fluids for High Power Switching
Transcription
Supercritical fluids for High Power Switching
Supercritical fluids for high power switching Zhang, J. Published: 01/01/2015 Document Version Publisher’s PDF, also known as Version of Record (includes final page, issue and volume numbers) Please check the document version of this publication: • A submitted manuscript is the author’s version of the article upon submission and before peer-review. There can be important differences between the submitted version and the official published version of record. People interested in the research are advised to contact the author for the final version of the publication, or visit the DOI to the publisher’s website. • The final author version and the galley proof are versions of the publication after peer review. • The final published version features the final layout of the paper including the volume, issue and page numbers. Link to publication Citation for published version (APA): Zhang, J. (2015). 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Oct. 2016 Supercritical fluids for High Power Switching PROEFSCHRIFT ter verkrijging van de graad van doctor aan de Technische Universiteit Eindhoven, op gezag van de rector magnificus, prof.dr.ir. F.P.T. Baaijens, voor een commissie aangewezen door het College voor Promoties in het openbaar te verdedigen op dinsdag 19 mei 2015 om 16.00 uur door Jin Zhang geboren te Jiangsu, China Dit proefschrift is goedgekeurd door de promotoren en de samenstelling van de promotiecommissie is als volgt: voorzitter: 1e promotor: 2e promotor: copromotor: leden: prof.dr.ir. A.C.P.M. Backx prof.ir. W.L. Kling prof.dr. U.M. Ebert dr.ir. E.J.M. van Heesch Prof.Dr.-Ing. A. Schnettler (RWTH Aachen) Dr. M. Seeger (ABB Corporate Research) dr.ing. A.J.M. Pemen prof.dr.ir. R.P.P. Smeets dr. R.A.H. Engeln neemt plaats als reservelid prof.dr. U.M. Ebert neemt tijdens de promotiezitting de taken van wijlen prof.ir. W.L. Kling over To my parents and my husband Lei This research is supported by the Dutch Technology Foundation STW, which is part of the Netherlands Organization for Scientific Research (NWO), and which is partly funded by the Ministry of Economic Affairs. Within this context it is also supported by the companies AnteaGroup, DNV-GL, ABB, and SIEMENS. Printed by Ipskamp Drukkers. Cover design by Jin Zhang. A catalogue record is available from the Eindhoven University of Technology Library. ISBN: 978-90-386-3840-9 Copyright © 2015 Jin Zhang, Eindhoven, the Netherlands All rights reserved. C ONTENTS Contents Summary 1 2 3 Introduction 1.1 Plasma in supercritical fluids 1.2 Research goal . . . . . . . . 1.3 Research approach . . . . . 1.3.1 Experimental work . 1.3.2 Modeling . . . . . . 1.4 Dissertation outline . . . . . i . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1 2 3 3 4 5 Supercritical fluids and insulating media 2.1 Short review of conventional insulating media . . 2.1.1 Breakdown in conventional media . . . . 2.1.2 Recovery of conventional media . . . . . 2.2 Supercritical fluids . . . . . . . . . . . . . . . . 2.2.1 State equation . . . . . . . . . . . . . . . 2.2.2 SCF properties . . . . . . . . . . . . . . 2.3 Applying supercritical media . . . . . . . . . . . 2.3.1 Chemical applications . . . . . . . . . . 2.3.2 Plasma applications in supercritical media . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 7 7 11 13 13 15 18 18 19 High power switching 3.1 The challenges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2 Existing solutions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2.1 Vacuum and gaseous state switches for pulsed power applications . 23 23 24 24 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 27 29 30 34 38 41 41 42 Experimental investigation of breakdown and recovery in SCFs 4.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.2 Breakdown voltage analysis . . . . . . . . . . . . . . . . . . 4.2.1 Vb under slow pulses (1.66 kV/ms) . . . . . . . . . . 4.2.2 Vb under moderate pulses (2.5 kV/μs) . . . . . . . . . 4.2.3 Vb under fast pulses (2 kV/ns) . . . . . . . . . . . . . 4.3 Dielectric recovery analysis . . . . . . . . . . . . . . . . . . . 4.3.1 Experiment under 1 kHz voltage source . . . . . . . . 4.3.2 Experiment under 5 kHz voltage source . . . . . . . . 4.4 Current interruption analysis . . . . . . . . . . . . . . . . . . 4.4.1 Parameter settings . . . . . . . . . . . . . . . . . . . 4.4.2 Experimental results . . . . . . . . . . . . . . . . . . 4.5 ICCD image of discharge in SC N2 . . . . . . . . . . . . . . . 4.6 Conclusions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 45 45 46 48 48 51 51 52 54 54 54 61 64 Theoretical modeling of discharge and recovery in SCFs 5.1 Introduction . . . . . . . . . . . . . . . . . . . . . . 5.2 Simple analytic model . . . . . . . . . . . . . . . . 5.2.1 Model description . . . . . . . . . . . . . . 5.2.2 Model Formulation . . . . . . . . . . . . . . 5.2.3 Results and discussions . . . . . . . . . . . . 5.3 Electric field across the gap . . . . . . . . . . . . . . 5.4 Extended physical model for discharge in SCFs . . . 5.4.1 General model description . . . . . . . . . . 5.4.2 Model Formulation . . . . . . . . . . . . . . 5.4.3 Streamer-to-spark transition phase . . . . . . 5.4.4 Discharge and post-discharge phase . . . . . 5.4.5 Numerical conditions . . . . . . . . . . . . . 5.4.6 Results and discussions . . . . . . . . . . . . 5.5 Conclusions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67 67 68 68 69 71 72 74 74 77 78 82 83 84 90 Comparison of experiment and model 6.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91 91 3.3 3.4 4 5 6 3.2.2 Solid state switches for pulsed power applications . 3.2.3 Circuit breakers in power networks . . . . . . . . Design of supercritical switches . . . . . . . . . . . . . . 3.3.1 Simple SC switch (A) . . . . . . . . . . . . . . . 3.3.2 Multi-functional SC switch (B) . . . . . . . . . . 3.3.3 SC switch (C) with larger gap width . . . . . . . . Arc interruption testing circuit . . . . . . . . . . . . . . . 3.4.1 Circuit principle . . . . . . . . . . . . . . . . . . 3.4.2 Real setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CONTENTS 6.2 6.3 6.4 7 Breakdown voltage in SCFs . . . . . . . . . . . . . . . . . . . . . . . . . 91 6.2.1 Principle of Paschen’s law . . . . . . . . . . . . . . . . . . . . . . 91 6.2.2 Violation of simple Paschen’s curve . . . . . . . . . . . . . . . . . 93 6.2.3 Comparison of experiments with theories . . . . . . . . . . . . . . 94 Dielectric recovery in SCFs . . . . . . . . . . . . . . . . . . . . . . . . . . 97 6.3.1 Validation of simple analytic model - comparison with an air plasma switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97 6.3.2 Validation of extended physical model - comparison with SC switch measurements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98 Conclusions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101 Conclusions and Recommendations 103 7.1 Conclusions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103 7.2 Recommendations for future work . . . . . . . . . . . . . . . . . . . . . . 105 Appendix A1. State Equation of nitrogen . . . . . . . . . . . . . . . . . A2. Integrator of the triggering signal generator . . . . . . . . A3. Calibration of current measured by Rogowski coil . . . . A4. Cylindrical coordinate in Euler system . . . . . . . . . . . A5. Simulation of electron-ion recombination in N2 discharge A6. Ionization and dissociation mechanisms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107 107 110 111 112 113 114 Bibliography 119 List of publications 139 Acknowledgement 143 Curriculum Vitae 145 S UMMARY Supercritical fluids for high power switching For high power switching media the most important properties are high dielectric strength and fast dielectric recovery. The performance of the popular insulating media: gases, liquids, and solids, is limited by specific disadvantages. The dielectric strength of gases is relatively low. Although liquids have higher dielectric strength, the performance of liquid insulators is affected by bubble formation and chemical degradation. Solid insulators can be damaged by the thermal and electrochemical breakdown. In high voltage power networks, a discussion about replacing the dominating insulating medium for circuit breakers (CBs) - Sulphur hexafluoride (SF6 ), due to its global warming potential and toxic degradation products, is ongoing. Enormous research has been carried out for exploring new insulating media, while no promising alternatives have yet been found. In this thesis work we propose a new medium for high power switching: supercritical fluid (SCF). SCF refers to a state of fluid where the temperature and pressure are both above a critical value. In the SC phase fluids have special characteristics, superior to those in either gas or liquid phase: high density and high heat conductivity, large mass transfer capability such as low viscosity and high diffusivity. The superiority of SCFs has already been highlighted in the field of chemistry, due to the unique property around the critical point: significant change of the density, diffusivity, and solubility with a minor variation of pressure or temperature. Based on these properties, we foresee significant advantages of SCFs as switching media in switches for high pulsed power applications. In this thesis work we investigate the three most important properties of SCFs in high power switching from both an experimental and a theoretical perspective: • dielectric strength; i ii S UMMARY • dielectric recovery; • current interruption capability. SC nitrogen (N2 ) is chosen to be the studied medium in our work, because of its relatively low critical pressure (3.396 MPa), critical temperature (126 K), environmental harmlessness, and its easy availability. Via a literature survey, SCF with its basic properties is introduced. State-of-the-art applications of SCFs in the conventional chemistry field and in the plasma discharge area are reviewed and discussed. Based on the data obtained from a literature survey and from the prediction of a simple analytic model, several SCF insulated switches are designed and manufactured. Various pulsed voltage sources are designed and built for the experimental analysis of the SC switches. The dielectric strength and subsequent dielectric recovery of the SC switches are investigated under these sources. The impact of the parameters such as the SCF pressure, flow rate, gap width, and voltage rise rate on the breakdown voltage and recovery is studied under repetitive operation. Arc quenching capability is an important property for the high-energy switches in the power system. A simple synthetic circuit is designed and built, to investigate the current interruption capability of a SC switch. The experimental results reveal that the SC switch, though with non-moving electrodes and small gap width, can successfully interrupt the current at a low current amplitude. Higher medium pressure, larger gap width, and more intense flushing through the gap help the current interruption in the SC switch. The experimental results show good switching performance of SC N2 switches: • dielectric strength of 60 − 180 kV/mm (obtained in low repetition rate situation), which is higher than most of the dielectric media; • dielectric recovery completed within 200 μs after short pulse breakdown in a submillimeter gap; • successful interruption of oscillating current (peak amplitude 20 − 40 A and damps to zero at a few milliseconds) within 2 ms after the breakdown in a millimeter gap. For the in-depth understanding of the breakdown and recovery in SCFs, an extended physical model has been developed to simulate the complete discharge and recovery process in a SC N2 switch. The time and spatial evolution of the temperature, pressure, density, and velocity during the discharge process is investigated. The recovery breakdown voltage of the SC switch has been estimated from the results of the model. iii We compared the experimental results of breakdown and recovery in SC N2 switches with the simulated values. Good consistency exists between the measured values and the theoretical calculations. The Paschen’s curve calculated from discharge constants is consistent with the measured dielectric strength in SC N2 at low pd values (product of pressure and gap width). At high pd values Paschen’s curve gives too high values, whereas the streamer inception criterion with enhanced ionization gives good prediction of the dielectric strength in SC N2 for high pd. The modeled recovery breakdown voltage in SC N2 is slightly lower than in the experimental results. Possible reasons are discussed and improvement of the present model is proposed. Conclusions are drawn based on the work carried out in this dissertation, and recommendations for the future work regarding the application of SCFs in high power switching area are given. C HAPTER 1 I NTRODUCTION 1.1 Plasma in supercritical fluids Supercritical fluid (SCF) refers to a state of fluid where the temperature and pressure are above the critical point. In this SC area, liquid and gas states are united and undistinguishable. SCFs have been studied since long in chemistry fields, as an alternative to the traditional solvents [1–3]. Besides the conventional chemical application, SCFs recently attracted attention in the area of plasma discharges, due to the combined superior transport properties of SCFs with the high reactivity of plasmas [4]. Plasma in various SC media has been observed and studied, for different purposes. Figure 1.1 illustrates the images of plasma in several SCFs [5–7]. Plasma in SCFs is an interesting subject which covers applications for a wide area: SC plasma chemistry, SC plasma power switches, and dense planet atmosphere, etc.. Figure 1.2 gives a diagram of the application fields of plasmas in SCFs. Plasma chemistry studies in SCFs mainly focus on the near-critical region, where the properties of the fluid change significantly with a minor variation of pressure or temperature. Reported work concerning plasma chemistry in SCFs comprises conversion of organic compounds [8] and plasma microreactor for synthesis of nanomaterials and diamondoids [9–11]. The research on plasma discharges in SCFs also involves lightning phenomena on extra-terrestrial planets such as Venus and Saturn, where the surface atmosphere is in SC condition due to the temperature and pressure [12]. The potential of SCFs in high power switching applications, though less explored, is attractive to us, because of the expected unique breakdown and recovery characteristics of SCFs. 1 2 1. I NTRODUCTION (b) (a) (c) (c) (d) Figure 1.1 – Plasmas generated in different SCFs. (a) lightning in the Saturn interior atmosphere [5]; (b) in SC argon [6]; (c) in SC carbon dioxide; (d) in SC nitrogen [7]. 1.2 Research goal The goal of this work is to explore the potential of SCFs for applications in high power switching. The research area is indicated by the highlighted parts in figure 1.2. SCFs combine the advantages of liquids and gases, therefore, SCFs have high dielectric strength and fast dielectric recovery. Density of a SCF is liquid like and the viscosity is gas like. Heating a liquid above boiling conditions causes vapor bubbles, while heating a SCF does not cause vapor bubbles. This is the important property for applications in high power equipment. Other important advantages of SCFs for high power applications as a switch include high heat capacity, high diffusivity, and high heat conductivity. The main potential applications of SCFs in high power switching area are insulating media in high repetition rate pulsed power switches and replacement for sulfur hexafluoride (SF6 ) in high voltage circuit breakers (HVCBs) in power networks. SCFs operated pulsed power switches are expected to allow higher power and higher repetition rates than those achievable with gaseous spark gaps, based on the advantages of SCFs mentioned above. For pulsed power applications such as pollutants treatment with plasma discharges, high peak voltage and high operation frequency help improve the efficiency of pollutant treatment [13]. Therefore utilization of SCFs as switching media for the pulsed power switches in plasma purification systems can achieve more compact switches. In power networks there is the desire of replacing SF6 in HVCBs, because SF6 is an extreme greenhouse gas with global warming potential 23,900 times that of carbon dioxide (CO2 ) [14]. Besides, the 3 1.3. R ESEARCH APPROACH Plasmas in supercritical fluids SC plasma power switch Power networks SF6 free switch gears Supercritical plasma chemistry Pulsed power systems Synthesis of nanoparticles [9-11] Dense planetary atmosphere [12] Conversion of chemical compounds Pulsed power processing [7] Conversion of organic compounds [8] Ignition & stabilization in combustion [136] Plasma purification Figure 1.2 – Application area of plasmas in supercritical fluids. The research area in this thesis work is high-lighted. decomposition products of SF6 are extremely toxic. SCF could be an ideal alternative to SF6 , due to its high dielectric strength, expected fast dielectric recovery, and environmental harmlessness. In this thesis work we investigate the dielectric strength and recovery capability of SCF switches from both an experimental and a theoretical perspective. SC nitrogen (N2 ) is chosen to be the studied medium, because of its relatively low critical pressure (3.396 MPa), low critical temperature (126 K), environmental harmlessness, and its easy availability. 1.3 1.3.1 Research approach Experimental work The experimental work on an insulating medium includes investigation of the dielectric behavior such as dielectric strength and dielectric recovery, inspection of the parameters of the medium such as the temperature, density, and electron/ion mobility during/after discharges, and inspection of the parameters of the switch materials such as materiel electrode erosion. The dielectric strength of a medium is tested by applying high-voltage waveforms across two electrodes separated by the medium. Various waveforms can be applied: positive or negative polarity; direct current (DC), alternating current (AC), or pulsed voltages. The mechanisms and conditions that determine the dielectric strength have been investigated and reported extensively in literature. For example, geometry of the electrodes [15], electrode 4 1. I NTRODUCTION surface roughness [16], rate-of-rise of the voltages, voltage polarity [17], gas pressure [18], gas temperature, and gas flushing velocity, etc.. The main experimental approach for the dielectric recovery investigation in power switches is a two-pulse technique [19, 20]: the first pulse causes the breakdown of the switch and the second pulse tests the dielectric recovery voltage. The inspection of the plasma parameters is also important for the study of the high power plasma discharges. Laser shadowgraph [21], Schlieren imaging [22], and spectroscopic investigation [23] are the common experimental approaches. Recent data about the breakdown voltage in SCFs, e.g. SC CO2 , SC argon (Ar), SC helium (He) and SC N2 , have shown the very high dielectric strength of SCFs [17, 24–27]. But the performance of SCFs concerning dielectric recovery has rarely been studied. In this thesis work we have chosen the following approaches for the experimental study of the SCFs switching: • investigating the dielectric strength of SC N2 switches by applying different pulsed sources at low repetition rates; • testing the dielectric recovery of SC N2 switch under repetitive operation mode with pulsed voltage sources up to 5 kHz; • estimating the current interruption capability of the SC switch with an arc interruption testing circuit; • investigating the discharge radius in SC N2 using an intensified CCD camera, providing important data for the theoretical modeling. 1.3.2 Modeling In plasma discharge research, modeling is an important approach to gain insight in the processes and interactions. A number of modeling tools have been developed to explain the phenomena of plasma in various insulating media, especially in gases. According to the time evolution of a discharge, the models focus on separate discharge stages: avalanche-to-streamer stage: from the avalanche initiation by a single electron to the formation and propagation of streamers [28, 29]; sparking (arcing) stage: from the streamer bridges the gap onward, until the formation of a complete conducting channel in the gap [30–37]; discharge and post-discharge stage: after the spark (arc) channel formation, until the energy decay and dielectric recovery of the switch gap [38–40]. In the early stage of a discharge, the generation of avalanches and streamers concerns complicated plasma physics and gas dynamics. Literature on modeling methods for this stage includes: Monte-Carlo-collision [41, 42], Particle-in-cell [43], Boltzmann equation solving [44, 45], etc.. The time scale of the streamer stage is normally nanosecond to several 1.4. D ISSERTATION OUTLINE 5 microseconds, depending on the studied media and applied electric stress. The modeling work found in literature concerning this time range is mainly devoted to the breakdown process in atmospheric pressure gases and studies of plasma processing. The arcing stage and discharge and post-discharge stage have a much longer time scale than the streamer stage. Simulation of arcing and recovery in CBs is a typical example. The time evolution of the properties of the gases in CBs is inspected till the turbulent mixing phase, which is normally in millisecond to second range. Methods for modeling of discharges in CBs include: Computational fluid dynamics [46] and Turbulent modeling [47]. Since the nanosecond time scale of the streamer stage is rather short compared to the whole simulation time, the complicated streamer phase is mostly neglected in the modeling of discharge in CBs. Among the well-studied numerical models, few of them have combined the modeling of these stages and simulated the complete discharge process inside the media. There is no published report on modeling of the discharge processes in SCFs. A model covering the complete discharge process in SCFs would be very interesting in order to learn the impact of the early stage on the late recovery phase in an electric switch. In this thesis work we have developed two models to simulate the complete discharge process in SCFs: • a simple analytic model which employs the mechanisms of adiabatic expansion and heat transfer in succession, aiming on roughly predicting the recovery time in a SCF, hence providing important design data for the SC switches; • an extended physical model, taking the simulation results in streamers and experimental results in SC N2 as input parameters, which simulates the complete discharge process in SCFs. 1.4 Dissertation outline Chapter 2 briefly reviews the starting point of the thesis work: conventional insulating media and SCFs with their present applications. The breakdown and recovery mechanisms of gases, liquids, and solids in electric switches are generally discussed. Via a literature survey, SCF with its basic properties is introduced. State-of-the-art applications of SCFs in the conventional chemistry field and in the plasma discharge area are reviewed and discussed. Chapter 3 discusses the main challenges of high power switching. The existing solutions for high power switches in pulsed power switching and power networks are reviewed. As an alternative, the design and experimental layout of SCF insulated switches is introduced. Chapter 4 studies the switching characteristics of SCFs experimentally. The dielectric strength and the subsequent dielectric recovery in SC N2 switches are investigated. The capability of current interruption of the SC switch is investigated under an arc interruption testing circuit. Additionally the spark channel radius in a SC N2 switch is estimated by an 6 1. I NTRODUCTION intensified CCD camera, providing important input parameters for the theoretical analysis in chapter 5. Chapter 5 develops two physical models for the theoretical analysis of the discharge and recovery process in a SCF switch. A simple analytic model roughly predicts the recovery time in SC N2 , and provides design data for the SC switches applied in this work. The electric field across the gap is estimated from the measured arc current. An extended physical model simulates the complete discharge and recovery process in SC N2 . The time and spatial evolution of temperature, pressure, density, and velocity of the SCF during the discharge process is investigated. Chapter 6 compares the theoretical estimation with the experimental results. The breakdown voltage in SC N2 is observed to deviate from the prediction by the simple Paschen’s curve in high pd region, while matching well with the calculations based on the streamer inception criterion with enhanced ionization. The validation of the two physical models introduced in chapter 5 is tested by comparing the simulation results with the measurements in real plasma switches. Chapter 7 summarizes the main conclusions and gives recommendation for future work. C HAPTER 2 S UPERCRITICAL FLUIDS AND INSULATING MEDIA 2.1 Short review of conventional insulating media The breakdown and recovery processes differ in each insulating medium. High dielectric strength and fast subsequent recovery are considered as the most important criteria for an insulating medium in high power switches. The performance of the popular insulating media: gases, liquids, and solids, is limited by specific disadvantages. The dielectric strength of gases is relatively low. Although liquids have higher dielectric strength, the performance of liquid insulators is affected by bubble formation and chemical degradation. Solid insulators can be damaged by the thermal and electrochemical breakdown. In this section the breakdown and dielectric recovery in gaseous, liquid, and solid state insulators is briefly surveyed and discussed. 2.1.1 Breakdown in conventional media The dielectric strength of an insulating medium depends on its specific characteristics, and is influenced by the external environment. Figure 2.1 summarizes the dielectric strength of the selected gaseous, liquid, and solid state insulators under two types of voltage sources: lightning pulse and 50 Hz AC source. In the following the breakdown mechanisms in these conventional insulating media as well as the factors affecting the dielectric strength are reviewed. 7 8 2. S UPERCRITICAL FLUIDS AND INSULATING MEDIA Breakdown voltage [kV/mm] Lightning pulse AC breakdown Mineral Air oil Liquid N2 SF6 Liquid PTFE He (thin film) Figure 2.1 – Summary of the dielectric strength for selected insulators: air (0.5 − 4 bar) [48], mineral oil [49, 50], Liquid N2 [51, 52], SF6 (1 − 3 bar) [53], liquid He [54], and Solid (PTFE thin film) [55,56] under AC source and lightning pulses. The solid line and dashed line represent the envelope of breakdown voltage under 50 Hz AC source and lightning pulse, respectively. Gas insulators Leaving lightning aside, gas discharges have been studied since the 18th century, with early reports dating back to 1705. Only till about two centuries later, the explanations were founded that we know today, aided by the discoveries of the breakdown law in 1889 by Paschen, the electron concept in 1897 by Thomson, and the ionization and discharge laws in 1900 by Townsend. The streamer breakdown mechanism was discovered and explained in 1939 and in 1940 by Loeb, Raether and Meek [57], [58]. The dielectric strength of gases is dependent on the density/pressure, and in practical applications is influenced by various factors such as the electrode shape, the electrode surface condition, the rising slope of the applied voltage, and the polarity of the impulses, etc.. In the scenario of gas mixtures, the dielectric strength depends also on the fractions of gas components [59]. Electrical breakdown of a gas is the result of self-sustained avalanche processes that depends on the relative activity of electron generation and loss mechanisms [60]. The breakdown mechanism can be classified into two types: Townsend breakdown and streamer breakdown. The criterion for distinguishing Townsend and streamer mechanism is the electron number in the first avalanche: if the number of electrons is larger than a critical value Ncr , then the breakdown transits from Townsend to streamer mechanism. For both breakdown mechanisms, the famous similarity law: Paschen’s law [61] states that the breakdown voltage is a function of the product of pressure and gap width (the pd value). Under high pressure and small gap width, the breakdown voltage of gases tends to be lower than prediction by the Paschen’s law [53]. Similar effects are reported from breakdown studies in 2.1. S HORT REVIEW OF CONVENTIONAL INSULATING MEDIA 9 liquids at normal pressure. Extra factors need to be considered when calculating the dielectric strength of gases under elevated pressure and micro gaps. We will discuss this issue in detail in chapter 6. Air, N2 , CO2 [62, 63], and SF6 are applied for high power switches. SF6 is widely employed in the power networks as an excellent insulating and arc quenching medium for HVCBs and gas insulated substations (GIS) [64,65]. However, due to the greenhouse effect of SF6 , many countries have noticed the huge impact of SF6 on the environment. Efforts to reduce the emission of SF6 are ongoing, among which the replacement of SF6 in CBs is a major task. Mixing of SF6 with other gases such as N2 or Ar reduces the amount of SF6 needed. Research on the mixture of SF6 with inert gases includes SF6 +air [66], SF6 +CO2 [67], SF6 +Ne (neon) [68], SF6 +N2 [69], SF6 +He [70], SF6 +Ar, and SF6 +H2 (hydrogen) [71]. At present a SF6 -N2 mixture is often applied. Such mixtures are nonflammable and those containing 50 − 60 % of SF6 have dielectric strength up to 85 − 90 % that of pure SF6 [59]. Investigations have also been proceeded to study other insulating media for full replacement of SF6 [62,72–77]. No promising alternative has yet been found within the same pressure and temperature range. However, the main relative superiority of SF6 over other gas species like N2 and CO2 in dielectric strength diminishes when pressure is above 9 bar [78]. Liquid insulators Liquids such as liquid He [79, 80], liquid N2 [51, 52], and mineral oil [49, 50] are applicable for high power switches. The breakdown phenomena in liquid dielectrics have been extensively studied in the past a few decades [81, 82]. Although being complimented for higher dielectric strength compared to gaseous insulators, liquid dielectrics have their own disadvantages, which make their applicability less common in switches (mineral oil has been applied but been replaced by gaseous insulators completely). The main disadvantages of liquids in switches are bubble formation during the breakdown process [83–85], chemical degradation, poor self-healing properties, and field emission from small protrusions on the electrode surfaces [85–87]. Under short impulses with pulse duration up to several hundred nanoseconds, the formation and propagation of the ionization waves is the main mechanism of breakdown in liquids [88]. For longer impulses, the formation of gas bubbles due to the liquid evaporation becomes the dominant process [88]. Bubbles, i.e. gas cavities with lower dielectric strength than liquids, are generated a few microseconds after the voltage is applied [89]. During the discharge process, streamers first develop in these bubbles rather than in the liquid phase, which process is known as partial discharge [90]. After the bubbles deform due to ionization and plasma phenomena therein, the breakdown transits from lower density region into liquid phase, and finally leads to the breakdown of the liquid medium. The dielectric strength of liquid insulators is dependent on the properties of the liquid (pressure, temperature, and impurities), and on the external environment (applied field strength, pulse duration, and electrode surface material, roughness, and area). In general, the longer the pulse duration, the more the breakdown field of liquids decreases [91]. Under 10 2. S UPERCRITICAL FLUIDS AND INSULATING MEDIA short impulses (< 0.1 μs), the dielectric strength has a weak dependence on the temperature and pressure, but a strong dependence on the pulse duration [88]. The temperature, pressure, and pulse duration play more significant role under pulses longer than 1 μs: higher temperature [92], lower pressure [93], and longer pulse duration [91] deteriorate the dielectric strength of the liquids. The bubble formation process happens at lower temperature in a liquid with impurities than that in a pure liquid [88]. With more rough electrode surface, larger effective surface area, lower work function and higher hardness of the electrode, the dielectric strength of the liquid decreases [87, 94]. Solid insulators Breakdown strength Solid insulators are used almost in all electrical equipment, forming an integral part of electrical devices especially when the operating voltage is high [95]. The breakdown field of a solid insulator is in order of 10 − 100 kV/mm, depending on the thickness of the used dielectrics [55, 96]. Regarding the number and duration of repetitive voltage applications, the breakdown mechanisms in solid dielectrics are classified in figure 2.2 [95]. For short pulses, time of the order of 10−8 seconds, breakdown in the solids can be caused by the migration of the free electrons through the lattice of the dielectric, named ’intrinsic breakdown’. Under longer duration of the electric field, when the continuously generated heat due to conduction currents and dielectric losses is greater than the heat dissipated, the solid undergoes so called ’thermal breakdown’ [95]. Intrinsic breakdown streamer thermal electrochemical ͳͲି଼ s ݃ܮtime Figure 2.2 – Breakdown mechanism of solids with time of repetition of applied voltage. The dielectric strength of solid insulators might be affected by the material quality (e.g. cavities in the solid) [97] and by the external factors (e.g. temperature [98] and humidity [99]). Under situation of gas cavities in the solid, the electric field in the cavities will be εr times higher than that in the solids, which makes the gas cavities break down at lower voltage. Under repetitively applied voltages, the breakdown in the cavities develops step by step and finally leads to the complete breakdown of the solid. It is known as breakdown due to treeing [100]. Accompanied by the cavities breakdown, local thermal instability and chemical degradation of the material may occur, resulting in the slow erosion of the material and cause a breakdown below desired value. This breakdown process is known as ’electro- 2.1. S HORT REVIEW OF CONVENTIONAL INSULATING MEDIA 11 chemical breakdown’ [95]. Thermal breakdown becomes increasingly more important at a temperature above 400 K [98]. The environment humidity enters the dielectric by diffusion processes, resulting in a remarkable change of both permittivity and dielectric losses, which reduces the dielectric strength of the solid materials [99]. 2.1.2 Recovery of conventional media The dielectric recovery of an insulating medium can be defined as the re-establishment of the dielectric strength after breakdown. Insulating media have their specific dielectric strength in undisturbed situations, as mentioned in section 2.1.1. Under applied electric field, a medium goes from insulating to breakdown, accompanied by conducting channels building up in the inter-electrode gap. During the discharge process the temperature of the medium in the channel increases dramatically due to the energy input. After the arc extinction, the total energy of the medium changes due to the gas dynamic expansion and heat transfer from the hot channel to the environmental medium. The thermodynamic properties of the medium in the discharge channel recover and finally the dielectric strength of the medium can recover. The experimental results of the recovery time in selected insulating materials are summarized in table 2.1 [20,101–105]. Typical gas insulators like air, N2 , and Ar have recovery times typically in the order of ten to hundred milliseconds [106]. Various factors e.g. gas pressure, gap width, gas flushing velocity, and input energy can influence the recovery time of the gases. Chemical decomposition products and metallic vapor from the electrodes also play a crucial role in recovery of the media. Flushing of liquids through the gap can help remove the vapor bubble, hence reduce the recovery time of liquids [107]. However, too much flushing in a liquid reduces the dielectric strength, due to the transition from laminar to turbulent flow [91]. From data collected in various experiments [91, 101, 107], it is found that even though with optimized flow, the maximum available repetition rate of a water discharge switch can only reach around 2 kHz [101]. The repetition rate of the solid-state switches can be in the MHz range with average power in the order of kilo Watts [108–110]. In solid switches such as IGBTs with voltage rate above 4.5 kV, the practical switching frequency is generally lower than 1 kHz, due to switching loss limitations [111,112]. Intensive cooling by bulky forced air or liquid cooling systems is required for these solid-state switches during operation [113]. Gap width [mm] Pressure [MPa] Flow rate [cm3 /s] Current [kA] Recovery time [ms] Max. repetition rate [Hz] Condition Gap width [mm] Pressure [MPa] Flow rate [cm3 /s] Current [kA] Recovery time [ms] Max. repetition rate [Hz] Condition 9 110 0.79 0.13 1.48 0.3 − 7 143 Ar [102] 2 500 2.96 0.06 − 0.13 0.1 0 0.4 0.6 − − − − 1k 1.4 k < 1 k Water [101] Propylene carbonate (C4 H6 O3 ) [105] 0.2 0.1 0.3 − − < 10 160 6.3 0.1 0.8 70 14.3 0.4 Insulator 200 5 0.1 1.2 0.4 − − 100 10 0.14 900 1.1 0.1 2.7 700 1.4 0.4 1000 1 3.7 0.1 65 − 70 0.26 − 2 11 >8 > 10 < 125 < 100 Synthetic air [103] 2 > 2.5 < 400 N2 [104] Insulator Ar-H2 mixture [102] SF6 [20] (95% − 5%) 0.13 ≤ 80 0.1 0.79 2.96 0.5 0.3 − − 3 25 40 15 8 0.6 0.6 0.3 >1 67 125 1.7 k 10 k 3.3 k < 1 k Table 2.1 – Overview of the recovery rates in water, hydrogen, SF6 , air, Ar, Propylene carbonate, and N2 . 12 2. S UPERCRITICAL FLUIDS AND INSULATING MEDIA 13 2.2. S UPERCRITICAL FLUIDS 2.2 Supercritical fluids Pressure A fluid can be found in three states: gas, liquid or supercritical fluid (SCF), depending on the combination of the fluid parameters. Above the critical temperature Tc and critical pressure pc , specific for each fluid, a fluid becomes supercritical, as can be seen in figure 2.3. Many pressurized gases are actually in SCF sates, for example N2 in a gas cylinder above 3.4 MPa is acting as a SCF. Solid Pc Fluid Critical pressure [MPa] Critical temperature [K] H2 O CO2 He H2 Ar N2 Air 21.8 7.38 2.27 1.28 4.90 3.40 3.77 647 303 5.20 33.3 151 126 132.6 Supercritical fluid Liquid Critical point Gas Triple point Tc Temperature Figure 2.3 – Idealized phase diagram of a single substance and the critical pressure (pc ) and critical temperature (Tc ) of the selected fluids. The critical point is the point corresponding to the critical temperature Tc and critical pressure pc , above which the distinction between the liquid and gas (or vapor) phases diminishes. The values of these parameters slightly vary across reports due to the experimental difficulties in the critical region as well as the modeling problems [114]. In this work we use the values of N2 reported in [114]: Tc = 126 ± 0.01 K; pc = 3.3958 ± 0.0017 MPa; ρc = 313.3 ± 0.1 kgm−3 (= 11.1839 ± 0.014 mol · m−3 ) . (2.1) In the SC phase a fluid has special characteristics that are superior to those either in gas or liquid phase, as will be discussed in detail in the following. 2.2.1 State equation The general state equation of a fluid can be expressed using the Helmholtz energy α with independent variables of density ρ and temperature T by equation [114]: α (ρ, T) = α 0 (ρ, T) + α r (ρ, T), (2.2) 14 2. S UPERCRITICAL FLUIDS AND INSULATING MEDIA where α 0 (ρ, T) stands for the ideal gas contribution to Helmholtz energy; α r (ρ, T) is the residual Helmholtz energy corresponding to the influence of inter-molecular forces. Pressure of the fluid p can be calculated as the ideal gas contribution plus a correction term given by the derivative of the residual Helmholtz energy: r ∂α , (2.3) p = ρRT 1 + δ ∂δ τ Pressure [MPa] in which R is the molar constant, δ = ρ/ρc the reduced density, and τ = Tc /T the reduced temperature. The detailed equations for α 0 (ρ, T) and α r (ρ, T) for N2 (the studied medium in this work), and the partial derivatives in equation (2.3) are given in appendix A1. Pc: 3.3958 Figure 2.4 – Phase diagram of N2 in the range of temperature 86 − 306 K and pressure up to 20 MPa, calculated by state equation (2.3). Figure 2.4 illustrates the phase diagram of N2 in form of pressure versus density up to 20 MPa, within the temperature range of 86 − 306 K. Below the critical temperature Tc , N2 has either gas status (when above critical pressure) or liquid status (when below critical pressure). N2 changes from other phases to the SC phase when the temperature and pressure satisfy T > 126 K, p > 3.4 MPa. The parameter range of SC N2 in the case of electrical discharge applications is in the region: 300 K < T < 104 K, 5 MPa < p < 50 MPa, because we work at room temperature but during discharges temperature and pressure will increase considerably. A reference equation was developed, valid for SC N2 between 250 K and 350 K and pressure up to 30 MPa [114]: 10 p = ρRT(1 + ∑ ik Nk δ ik τ jk ), k=1 with the parameters given in table 2.2. (2.4) 15 2.2. S UPERCRITICAL FLUIDS Table 2.2 – Parameters used in the state equation of N2 , equation (2.4). 2.2.2 k Nk ik jk 1 2 3 4 5 6 7 8 9 10 −0.409226 0.583733818 −0.132040812535 × 101 0.854602646673 × 10−1 0.207794266769 0.112593667 × 10−1 −0.604379290 × 10−1 0.567224683 × 10−2 −0.496167879 × 10−2 0.572786636 × 10−2 1.0 1.0 1.0 2.0 2.0 3.0 3.0 4.0 6.0 6.0 −1.0 −0.875 1.625 0.125 3.5 0.0 2.875 −0.125 −1.0 −0.875 SCF properties Properties attractive in traditional applications The unique properties of SCFs open the way for applications such as efficient reaction media in chemical applications. In the near-critical region of a fluid, properties change significantly with a minor variation of pressure or temperature [1]. The most well-known property of SCFs in this term is their controllable solvent strength. Solubility represents the solvent strength of a substance in a solvent. The solubility parameter δ can have a direct impact on the reaction rate, yield, design, and economy of the process [115]. Depending on the processes of interest, either high solubility (e.g. in supercritical extraction process) or extremely low solubility (e.g. in supercritical antisolvent precipitation processes for particles manufacture) is required [115]. Around the critical point, the solubility parameter of a fluid can be finely tuned over a wide range, with a small variation in either isothermal pressure or isobaric temperature [116]. This unique feature of the solubility in SCFs makes them important reaction media in chemical reactions that need precise process control or reversibility. Extreme examples of this feature are processes in which SC CO2 extracts a bond component into the CO2 . After releasing the pressure, the dissolved material can easily be separated (used e.g. in decaffeination, dry cleaning, and herbal extraction). Properties attractive in high power switching The performance of a high power switch strongly depends on the characteristics of the insulating medium. SCFs have the following favorable characteristics that are relevant to high power switching: – similar to gases: low viscosity, high diffusivity, and self-healing; 16 2. S UPERCRITICAL FLUIDS AND INSULATING MEDIA – similar to liquids: high dielectric strength, high heat capacity, and high thermal conductivity. A comparison of the order of magnitude of the physical properties for common insulating media in the three phases is given in table 2.3. Figure 2.5 plots the profiles of the viscosity, thermal conductivity, diffusivity, and specific heat of N2 in the range of temperature of 110 − 290 K and pressure up to 40 MPa (covering gas, liquid and SC phases). In the following these properties are briefly introduced and the advantages of SCFs are discussed. Table 2.3 – Comparison of the order of magnitude of the properties for common insulating media in gas (at standard temperature and pressure) and liquid phases and SC N2 . The value of diffusivity is the order of magnitude figure for N2 in range of T = 70 − 500 K, p = 0.1 − 80 MPa. Gas at STP SC N2 Liquid Density Viscosity Diffusivity [m2 /s] Heat capacity [106 J/m3 /deg] Thermal conductivity [10−3 J/m/s/deg] [kg/ m3 ] [μPa · s] 1 100 500 10 50 100 10 − 300 2 − 60 1−2 1 100 500 20 100 200 Viscosity of a fluid measures the tendency to dissipate energy when disturbed from equilibrium by the imposition of a flow field [1]. The viscosity of a fluid η can be expressed with equation [118]: η = η 0 (T) + η r (τ, δ ), (2.5) in which η is the dynamic viscosity, η 0 the dilute viscosity corresponding to low pressure gas (typically one atmospheric pressure), η r the residual fluid viscosity, δ and τ the reduced density and reduced temperature. The detailed calculation of η 0 and η r of N2 can be found in [118]. Viscosity for a SCF is almost the same as in a gas and it is 10 times less than a liquid [119]. The viscosity of liquids has weak dependence on the temperature, while for SCFs temperature can affect the viscosity in a considerable way [1]. Thermal conductivity of a fluid is defined to be the quantity of heat transmitted through a unit thickness in a direction normal to a surface of unit area, due to a unit temperature gradient under steady state conditions. Similar to the calculation of viscosity, thermal conductivity λ of a fluid can be calculated as the function of temperature and density with equation: λ = λ 0 (T) + λ r (τ, δ ) + λ c (τ, δ ), (2.6) in which λ 0 is the dilute gas thermal conductivity, λ r the residual fluid thermal conductivity, λ c the thermal conductivity critical enhancement. Detailed calculation of λ 0 , λ r and λ c for N2 can be found in [118]. The thermal conductivity of a fluid is significantly enhanced in 17 2.2. S UPERCRITICAL FLUIDS −4 1.4 x 10 (a) 1.2 100 K Viscosity [Pa*s] 1 110 K 0.8 130 K 0.6 170 K 0.4 250 K 210 K 0.2 290 K 0 0 5 10 15 20 25 30 35 40 0.16 (b) Thermal conductivity [W/m/K] 0.14 0.12 100 K 0.1 110 K 0.08 130 K 0.06 170 K 250 K 210 K 0.04 290 K 0.02 0 0 5 10 15 20 25 30 35 40 (c) 3 Diffusivity [m2/s] 10 2 10 290 K 250 K 1 10 210 K 170 K 130 K 100 K 110 K 0 10 0 5 10 15 20 25 30 35 40 3 10 Heat capacity cp [J/mol/K] (d) 2 10 130 K 100 K 110 K 170 K 210 K 250 K 290 K 1 10 0 5 10 15 20 25 Pressure [MPa] 30 35 40 Figure 2.5 – Comparison of the (a) viscosity, (b) thermal conductivity, (c) diffusivity, and (d) specific heat of N2 in gaseous (blue dots), liquid (green dots) and SC states (red dots), reproduced from the NIST Standard Reference Database [117]. 18 2. S UPERCRITICAL FLUIDS AND INSULATING MEDIA the ’near-critical region’ (T ∼ Tc , p ∼ pc ) as well as in the ’extended critical region’ (up to T/Tc = 2) [1]. Diffusivity stands for the capability of the random movement of a fluid from an area of higher concentration to an area of lower concentration. In a gas undergoing breakdown, the higher the diffusivity (υ), the faster the heat is transferred from the high temperature gas in the spark channel. Diffusivity of a SCF, though lower than a gas, can be considerably higher than a liquid [120]. The diffusivity of N2 used in this work is reproduced from [117]. Heat capacity is the measurable physical quantity of heat energy required to change the temperature of the fluid by a given amount. The higher the heat capacity (cp for isobaric value and cv for isochoric value), the smaller the temperature changes under given deposited energy. The detailed equation for the heat capacity of SC N2 is given in appendix A1. From the survey of the properties we can see that the properties of SCFs combine the advantages of gases and liquids. The combined properties lead to the favorable capability of high dielectric strength and fast dielectric recovery. In the following the traditional chemical applications of SCFs as well as the research proceeded in the plasma discharge area are discussed. 2.3 2.3.1 Applying supercritical media Chemical applications SCFs have drawn much attention in the chemistry field as alternatives to the traditional reaction media. The clustering phenomenon or local density enhancement is regarded as a fundamental feature in SCFs and their mixtures. In the clusters the member molecules are bounded to each other with relatively weak inter-molecular forces. The life time of an average cluster (∼ picoseconds) is much shorter than that in solids and liquids [121]. Cluster formation generally influences the solution structure and affects transport properties such as mass transfer coefficients. This characteristic makes SCFs applicable in sensitively controlled reaction conditions (e.g. rates and pathways), which is impossible with traditional solvents. In industrial applications the SCFs are employed as separation, material production and reaction media [1]. The industrial applications for SCFs as solvents include SCF extraction [122], SCF drying [123], polymer processing using SCFs [124], oxidative destruction of toxic waste [125], hydrogenation of organic compounds, [126], chemical synthesis for nano-particles [127], and other applications. SC CO2 is the most utilized SCF in such applications, due to the advantage of convenient critical temperature, non-inflammability and non-explosive properties. 2.3. A PPLYING SUPERCRITICAL MEDIA 2.3.2 19 Plasma applications in supercritical media Besides the traditional chemical applications, SCFs, typically SC CO2 , also attracted attention in the electrical discharge area, due to the unique characteristics of plasmas generated in SCFs. Research on plasma discharges in SCFs focuses on experimental investigations, while the theoretical analysis is less explored. The studies on plasma discharges in SCFs can be classified into two main groups, based on the temperature of plasma: non-thermal plasmas and thermal plasmas. Non-thermal plasmas in SCFs Non-thermal plasmas generated in SCFs, which combine the superior transport properties of SCFs with the high reactivity of plasmas, have been extensively studied. The mostly studied SCFs for non-thermal plasma are SC CO2 [3, 128, 129], SC Xe (Xenon) [9], SC water [8], and SC Ar [130]. The reported applications comprise the conversion of organic compounds [8] and plasma micro-reactors for synthesis of nano-materials and diamondoids [9–11]. In this section we give a short overview of the state-of-the-art applications of nonthermal plasmas in SCFs, as well as the research carried out on non-thermal SCF plasmas. Low temperature plasma in sub-critical water generates active species (.H, .OH, ion, and free electron) which have high reactivity, thus can be used for the conversion of organic compounds such as phenol and aniline. [8] proceeded the experiments of the degradation of phenol in a sub-critical water solution (in non-catalytic condition) with plasma discharges. During the experiment 60 − 150 kV peak voltages were applied to a gap of 0.1 mm width, in a reaction cell (900 mL total volume) filled with solution. The feed solution was prepared by dissolving of phenol or aniline using the distilled water. Experimental results show that the degradation of phenol increases with the number of plasma discharges, and reaches a conversion percentage of 17 % after 4000 shots. In contrast to atmospheric-pressure CO2 environments, in which no carbon materials could be fabricated, it is possible to fabricate various carbon materials, such as amorphous carbon, graphite and nanostructured carbon materials, using SC CO2 as a processing medium on a raw starting material [10]. Experimental results reveal that in the vicinity of the critical point, fabricated carbon nanostructured materials have the largest quantity. Varying voltage frequency has impact on the conversion percentage of nanostructured materials. Besides surveying the industrial applications, numerous research work on non-thermal plasma discharges in SCFs has been carried out. The studied aspects of SCFs in non-thermal plasma include corona onset, and streamer formation and propagation. The corona inception phenomenon in SCFs and its dependence on voltage polarity and electrode configuration are important for the design of efficient plasma reactors. Measurements of corona onset voltages in CO2 in various phases, under negative and positive polarities were performed in [3,17]. The results with point/plane electrode under negative polarity reveal that the corona onset voltage in CO2 is independent on the medium pressure in the gas and SC phase, while in liquid phase it increases with higher liquid density [131, 132]. 20 2. S UPERCRITICAL FLUIDS AND INSULATING MEDIA For negative polarity, very little corona or other partial discharge activity was observed for voltages below the breakdown voltage. Streamers are essential components in pulsed corona discharge applications. The initiation and branching of streamers in the reaction medium are considered to have impact on the process efficiency. Via methods of fractal analysis and Schlieren experiments, the streamer initiation, streamer branching, and streamer length in SC CO2 were investigated [133–135]. The streamer initiation voltage under negative pulses is found to be lower than that under positive pulses. Under both positive and negative voltage polarities the streamer initiation voltage increases with the density in gas phase, while in liquid and in SC phases it is independent on the density and keeps almost constant [134]. The complexity of the streamer branching is observed to be higher in SC phase than that in liquid and in gas phases. The streamer length in SC CO2 is reported to be dependent on the applied voltage, the fluid density, and the polarity of applied voltage, varying from a few to tens of micrometer (at applied peak voltage 20 kV and gap width 5 mm): the larger the density, the shorter the streamer length [133, 134]. Thermal plasmas (breakdown in SCFs) The complete breakdown in SCFs leads to a thermal plasma. Thermal plasma in SCFs is less explored compared to non-thermal plasma. A reported application is the supercritical mixing and combustion in rocket propulsion [136]. Studies on the breakdown phenomena in SCFs have been done mostly in SC CO2 [129, 131, 137, 138] and a few in SC He [139], SC H2 O [140], SC air [141], and SC Xe [142]. In the following the breakdown delay time, breakdown voltage, and the influencing factors on the breakdown voltage in SCFs are reviewed. Breakdown delay time was investigated in SC CO2 [131]. Experiments were performed under two different CO2 temperatures: 305 K and 373 K. The experimental results in SC CO2 show that up to a density of 90 kg/m3 (pressure 4 − 5 MPa), the breakdown delay time increases with the density, while beyond this point the delay time suddenly drops to a value which is much lower than that at 90 kg/m3 [131]. This phenomenon is observed in near-critical region at CO2 temperature of 305 K, and in SC region at temperature 373 K. Although the reason for the sudden drop of the breakdown delay time is not clear yet, random molecular clustering around the critical point might be responsible for the speeding up of breakdown process. Breakdown voltage in CO2 up to the SC state at around room temperature was experimentally investigated [137, 143, 144]. The measured breakdown voltage in CO2 reveals that the dielectric strength of CO2 increases with the density [143]. Experimental results in [137, 143] show that under both DC and pulsed voltage, in low gas density, the measured breakdown voltage agrees with the prediction by Paschen’s law, while in higher density region, the measured value deviates from Paschen’s curve and tends to saturate in SC phase [137]. The breakdown voltages in the SC phase are more scattered compared to the gas phase, and seem not to be dependent on the density anymore. The possible reasons for the lower than calculated breakdown voltage are suggested to be the influences of the mo- 2.3. A PPLYING SUPERCRITICAL MEDIA 21 lecular clusters and space charges [137, 145]. The reason for the saturation of breakdown voltage in SC phase was assumed to be the field emission on the tip of protrusions on the electrode surface. Experimental results in CO2 including the SC phase also show that the breakdown voltage experiences a local minimum near the critical point of a fluid under DC voltages [128]. The local minimum dielectric strength near the critical point is presumed to be caused by the locally enhanced ionization phenomena caused by the molecular clusters with lower ionization potential or accelerated electrons in in-homogeneous (low density) region [141]. An interesting observation must be pointed out that under pulsed voltage sources, the local minimum on breakdown voltage around the critical point is not obvious in CO2 [143]. However, the experiments of micro-discharge (with gap width of 25 μm) in SC air [141] observe a local minimum on breakdown voltage around the critical point, under nanosecond-pulses. A possible explanation for the conflicting observations in [143] and [141] might be: the locally enhanced ionization near the critical point is not sufficient to reduce the breakdown voltage in a gap larger than millimeter range. But in a micro-gap such as 25 μm, the locally enhanced ionization did play significant role, which causes the local minimum of the breakdown voltage also under pulsed voltage. C HAPTER 3 H IGH POWER SWITCHING 3.1 The challenges High power switching is essential in high power applications to control and limit the power flow and to protect the power network against abnormal situation. The development of modern industry demands larger and faster high power switches. The technical requirements such as current rating, voltage rating, and maximum repetition rate (for pulsed power switch) are continuously increasing, although the emphasized parameters may vary with specific applications. For example the development of high voltage and extra high voltage transmission systems demands switches e.g. circuit breaker (CB) with larger power capability. In pulsed power applications such as corona gas purification pulsed power switches with higher repetition rates are desired. In the pulsed power technology field the pulsed switch is an essential element in the chain that generates and transmits high voltage pulses. The load can be a plasma reactor, a switch requiring triggering signals, or equipment under high voltage/current test, etc.. The technical requirements for these switches are: high insulation strength during off-mode, low resistance during on-mode, large current rating, high voltage rating, fast switching time (low jitter), allowing high repetition rate switching, fast recovery after switching, low inductance, self-healing medium, long life time, and accepting large overloads. The vital characteristics of CBs include: short switching time, high current rating, fast arc quenching, rapid dielectric strength regaining, long service time, and safe operation. In modern power networks, the development of direct current (DC) transmission systems and the increasing distributed energy generation bring more challenges to the power switches in the systems [113,146]. CBs in DC systems are more difficult to operate compared to the AC CBs. The reasons are: 1) there is no natural current zero-crossing point in the DC system, and 2) DC CBs need to dissipate large amount of energy stored in the inductance of the system [147]. The increased short-circuit power resulting from increased distributed energy 23 24 3. H IGH POWER SWITCHING generation requires faster reaction time, higher current rating, and more frequent current interruption of CBs than before, especially in MV and HV networks [113, 146]. In addition to the technical requirements, from environmental conservation point of view, CBs should minimize the use of environmentally hazardous switching media, typically, SF6 in HV and EHV CBs. 3.2 Existing solutions In pulsed power systems, both gaseous (and vacuum) state switches and solid state switches are widely employed and have their own advantages and drawbacks. A comparison of the switching voltage, switching current, repetition rate, firing jitter, and turn-on/-off time of selected gaseous and solid state switches in pulsed power applications can be found in table 3.1. Gas and vacuum pulsed switches have relatively simple design, higher power capability and longer service time compared to the solid state pulsed switches. The disadvantages of gas insulated pulsed switches are the large jitter, strong dependence on the switch design and insulating material, and massiveness. Solid state pulsed switches have advantages of stable operation, compact design, low maintenance cost, low jitter, and high repetition rate. However, the maximum capable switching current and voltage of solid state pulsed switches are lower than those of gaseous and vacuum pulsed switches. In practical applications the favorable property of high repetition rate of solid state pulsed switches has to be weighted against the high dissipation and either low switching speed or low current capability [148]. Since the first prototype described by Thomas Edison in 1879, high energy switches such as CBs in power networks have been developed for over one hundred years. The rated switching capabilities increased dramatically with generations of CBs. Classic CBs are mechanical switches insulated with gases or liquids. Solid-state CBs nowadays are also more and more popular in low and medium voltage level power networks, due to their advantage of shorter switching time (microsecond range) than that of the mechanical CBs (millisecond range) [146]. However, the material cost and the cost caused by losses and maintenance of solid state CBs are higher than those of the mechanical CBs. Furthermore, extra costs for cooling and system controls is another disadvantages of solid CBs compared to the mechanical CBs [146]. In section 3.2.1-3.2.2 we give a brief overview of the state-of-the-art gaseous and solid state pulsed power switches. The development of CBs in power networks is surveyed in section 3.2.3. 3.2.1 Vacuum and gaseous state switches for pulsed power applications The exciting period for development of vacuum and gaseous state switches for high power applications was from beginning of the last century till the 1980s. Various types of gas switches appeared and all have their own characteristics. The commonly employed vacuum and gaseous state switches include: SiC Schottky diode MOSFET SI Thyristor ETO Thyristor SiC GTO (optically triggered) 20 A 1A 165 A < 1 kA 100 A ∼ 100 A 20 A 100 − 360 A ≤ 6.5 kV 15 kV 1 − 2.2 kV 80 kV 1.2 kV 1.2 kV 6.5 kV 10 kV 12 kV 700 kA − 30 kV 100 kV 1 kHz 1 MHz 1 kHz 5 kHz - 20 kHz 100 Hz 1 kHz - ∼ kHz ∼ kA 30 kV - - 2 − 40 ns < 1 ns > 5 ns ∼ kHz 100 kV 20 − 250 μs 100 kA 2 − 10 kA ≤ 10 kA 2 − 30 kA 5 − 20 kV ≤ 100 kV 3 − 32 kV - Jitter 50 − 100 ns 1 − 5 ns 5 ns - < 1 kV Cold cathode switch Vacuum tubes Thyratron Pseudo spark gap Gas filled spark gap Laser triggered spark gap Ignitron Corona stabilized switch IGBT SiC n-IGBT SOS diode JR diode Repetition rate 10 Hz 1 kHz 1 kHz Current Voltage Switch type 200 ns toff = 5 − 10 ns ∼ ns; toff = 0.5 − 2 ns ∼ ns; 1.25 − 40 ns 35 ns ∼ 200 ns 70 ns - - - - - Turn-on time Table 3.1 – Comparison of the properties of selected pulsed power switches. [161] [110, 162, 163] [164, 165] [166] [167] [108] [109] [158, 159] [160, 161] [156] [153, 157] [155] [154] [150] [150, 151] [152, 153] [149] References 3.2. E XISTING SOLUTIONS 25 26 3. H IGH POWER SWITCHING Cold cathode devices - a category of vacuum insulated switches with very simple design, normally for triggering other larger devices. The typical operation voltage is several hundred Volt [149]. The disadvantage of such a switch is the large firing jitter: typically 20 μs in day light and a 250 μs in darkness. Triggered vacuum gaps are applied up to 50 kV, have very short and constant trigger delay but repetition frequency of approximately 1 Hz. Thyratron - a type of gas filled tube used as a high power electrical switch and controlled rectifier. The H2 thyratron is a typical example. A H2 thyratron can switch up to 100 kV voltage, a peak current of few kilo amperes, with firing jitter of 1 − 5 ns [150, 151]. The repetition rate of the H2 thyratron is up to 1 kHz [150]. Pseudo spark gap [152] - a new thyratron-type of switch capable of high speed switching. Commercial pseudo sparks have switching parameters of: voltage 3 − 32 kV, peak current 2 − 30 kA, and pulse repetition rate 1 kHz [168]. The jitter of a pseudo spark gap is normally a few nanosecond [150]. Gas filled spark gap - a type of switch with simple design, usually applied in high voltage pulse generators. The insulating media can be high or atmospheric pressure N2 , air, SF6 , H2 , or even liquids. The operation parameters are up to 100 kV voltage, 100 kA current [154], and a few kHz repetition rate. Laser triggered [155] and field-distortion triggered [169] spark gaps have jitters in the sub-nanosecond range. Ignitron - a mercury vapor switch in which an arc is induced between an anode and a mercury pool cathode. The structure of the switching tube and the mechanism of ignition play dominant roles in the performance of an ignitron. Typical ignitrons can switch up to 100 kA current, 10 kV voltage, with low repetition rates [150]. With optimal design of tube size, an ignitron can switch peak currents of 700 kA and charge transfer ratings of 250 C [156]. Corona stabilized switch - a type of switch filled with electronegative gases e.g. air or SF6 . Under a strongly non-uniform electrical field supplied by DC or slowly rising voltage, space charges develop around the highly stressed electrode, redistributing the electric field such that the non-uniform electrode is shielded from the rest of the gap. This phenomenon can be used to reduce the recovery time of the withstand voltage and thereby can have an increased repetition rate. A corona stabilized switch has a breakdown voltage in the range of 15 − 100 kV, and the jitter can be less than 5 ns if the gas pressure is carefully chosen [153, 157]. 3.2.2 Solid state switches for pulsed power applications Solid state switches appeared since the middle of last century, initially were just designed for low voltage and communication systems. From the 1990s due to the availability of new materials the voltage and power capability of solid state switches have been dramatically improved. The list of recent solid state switches includes: 3.2. E XISTING SOLUTIONS 27 Diode - a crystalline piece of semiconductor material with a P-N junction connected to two electrical terminals. Diodes are used as important nanosecond opening switch for high power switching [170]. Two modes of diodes are popular: junction recovery (JR) diode and silicon opening switch mode (SOS) diode [158]. JR mode diodes are preferable as bases for generators with a pulse rise-time of 0.5 − 3 ns and a peak power of ≤ 50 − 80 MVA. An example of application of JR model diodes can be found in [160], which introduces a powerful drift step recovery diode (DSRD)-based generator with switching properties of 80 kV, 0.8 kA, 1.0 kHz, and 0.8 ns turn-off time. The turn-on time for an ultra-fast recovery diode is typically in nanosecond range [161]. SOS diodes are preferable at a pulse rise-time higher than 5 ns for any power and at any pulse rise-time if the peak power is higher than 100 MVA. Thyristor - a type of solid-state semiconductor device with multiple layers of alternating N and P-type material. Static-induction (SI) thyristors, emitter turn-off (ETO) thyristors, and silicon carbide gate turn-off thyristors (SiC GTOs) are widely applied. Maximum voltage rating of SI thyristors is 6.5 kV with current in the range of a few kA [164]. The ETO thyristors have a switching voltage up to 10 kV [166]. SiC GTOs have highest blocking voltage of 12 kV and are believed to have a potential of above 15 kV [167]. The turn-on time for thyristors varies between 35 ns (SI thysitor [165]) and 200 ns (ETO thyristor). IGBT - abbreviation for insulated gate bipolar transistor. The highest commercially available Silicon (Si) IGBT has a switching voltage of 6.5 kV, a current of several kA [108]. Other state-of-the-art IGBT technology using silicon carbide (SiC) can switch 15 kV, at 20 A [109], and as a turn-on time of 200 ns. The available repetition rate for IGBTs nowadays is about 20 kHz [171]. MOSFET - refers to metal-oxide-semiconductor field-effect transistor. A modern SiC MOSFET has a typical switching voltage of 1.2 kV, switching frequency as high as 1 MHz, and power capacity of 1.2 kVA [110]. The turn-on time of a MOSFET is in the range of a few nanosecond [163] to tens of nanosecond [162, 172]. 3.2.3 Circuit breakers in power networks The first electricity transmission systems were DC systems. However, in the early days, DC power could not be transformed to higher voltages for efficient transport over long distances. Since the three-phase AC was introduced around 1910, it has been the dominant option for the transmission and distribution of electric power. Circuit breakers are critical to the safe operation of power networks. They are responsible for the regular switching of circuits in operation, and for the disconnection of components in case of overload or short-circuit [173]. CBs can be classified according to: − the voltage level: low voltage (LV), medium voltage (MV), and high or extra high voltage (HV or EHV); − the insulating media: water, oil, air, SF6 , vacuum, and solid state, etc.; 28 3. H IGH POWER SWITCHING − the switching current: alternating current (AC) and direct current (DC). We focus on the survey of (E)HV CBs. In (E)HV networks CBs are designed for either indoor or outdoor applications. The outdoor (E)HV CBs are more often seen in our daily life. There are two types of outdoor CBs: dead tanks (enclosure grounded) and live tanks (enclosure at working voltage). They both have their own advantages and drawbacks. Dead tanks allow easy installation of current transformers and they are completely assembled with factory made adjustment. But dead tanks are more expensive and require larger volume of insulating media than live tanks. Live tanks have advantages of lower cost, more compact structure, and less insulating media. However, live tanks are at high voltage level, so they need careful isolation from ground [174]. The insulating media for CBs have made great developments in the past century; meanwhile, the capacity rating of the CBs increased dramatically. Figure 3.1 gives an overview of the development of the insulating media in CBs [173]. Water and bulk oil insulated CBs are the earliest products applied on low current and voltage levels. Due to the problems of massiveness and explosion risks of oil, bulk oil CBs are no longer manufactured anymore since the last quarter of the 20th century. Figure 3.1 – Development of the insulating media for circuit breakers in power system networks, reproduced from [173]. The minimum oil CBs are simple in design and have low need of mechanical power. They are based on the principle of oil CBs, but reduce the oil volume to about 10 % of that in bulk oil CBs. The minimum oil CBs were applied until the 1980s and had a voltage rating of 3 − 420 kV and an interruption capacity of 250 − 25000 MVA [175]. In the meantime the compressed air CB, as a competitor, became also popular as an clean device, easy in maintenance [176]. The switching parameters for a single unit of an air blast CBs (CBs employ a high pressure air blast as an arc quenching medium) reached a voltage of 400 kV and a breaking current of 87 kA [177]. However, both of these two types of CBs had their drawbacks: minimum oil CBs required periodic maintenance and replacement; air CBs required powerful compressors and made noise during operating. Demanding of more frequent maintenance is another disadvantage of air CBs. In the 1970s, SF6 CBs, having high dielectric strength and excellent arc quenching capability, were introduced in HV systems. Meanwhile, in MV systems, vacuum CBs were 3.3. D ESIGN OF SUPERCRITICAL SWITCHES 29 widely applied for the level up to 72 kV [178]. Nowadays SF6 CBs are widely applied in high/extra and ultra-high voltage systems up to 1200 kV with power up to 800 MVA [179, 180]. Commercial vacuum CBs are developed up to 145 kV, 40 kA (per single-break) [181]. In an AC system basically CBs interrupt the current at current zero-crossing. Enormous switching technologies and CB designs have been developed over the past hundred years. The majority of the CBs mentioned above were designed for AC systems. In the recent decades, the development of high voltage converters made the transmission of DC power at high voltages and over long distances possible, thus reviving the interest in HVDC transmission systems [182]. With the conventional two-terminal HVDC transmission system, more and more converter stations are required with the increasing number of HVDC lines. Multiterminal (MT) HVDC transmission systems can effectively reduce the number of converter stations needed, thus save cost, increase reliability and reduce conversion losses. DC CBs were not required in HVDC transmission systems with two-terminal scheme [147, 183]. However, unlike the two-terminal scheme, the reliability, controllability, and efficiency of the MT HVDC transmission systems strongly depend on HVDC CBs [147]. As mentioned before, the current commutation and energy absorption are the two critical requirements for DC CBs. The detailed implementation of these requirements differs in LV/MV and HV systems. But the principles are the same: a mechanical interrupter working together with the auxiliary circuits [147]. So far the HVDC CBs have only been realized in very limited numbers, with limited ratings. The first HVDC CB was an air-blast breaker reported in 1959, which was capable of interrupting 100 kV voltage and 250 A current [183].Today the maximum ratings of HVDC CBs are 250 kV, 8 kA, with interruption time of 28 − 30 ms (SF6 insulation) [184] or 500 kV, 4 kA, with interruption time of ≤ 20 ms (air blast) [185]. Recently, hybrid breakers composed of a mechanical CBs in the nominal path and a solid-state switch in the auxiliary circuit, are presented as a new concept for fast switching (< 3 − 5 ms) in (E)HV systems, independent of AC or DC systems [147]. 3.3 Design of supercritical switches The existing solutions for high power switching all have their specific strong and weak points. Based on the combination of excellent properties of SCFs (high dielectric strength, high heat transfer capability, and possible low cost), we should expect very good performance of SCFs for high power switches. We have designed and manufactured three SCF insulated switches and tested their dielectric strength and recovery capability in different experimental setups. The key points when designing a SCF insulated switch include: • Sufficiently high mechanical strength • Compact design with minimum stray inductance • Precise gap distance adjustment and measurement 30 3. H IGH POWER SWITCHING • Necessary inspection and diagnostic components for SCF parameters • Optimized gas flow design for flushing and pressurizing the switch. Table 3.2 – Comparison of the design parameters of the three SC switches denoted with (A), (B), and (C) in our work. SC switch A B C Gap width Max. SCF pressure 0 − 0.5 mm 200 bar 0.05 − 5.0 mm 200 bar Structure compactness Simple Diagnostic components No SCF parameter inspection Pressure gauge 0 − 1.2 mm 200 bar Integrated capacitor & TLT (transmission line transformer) Optical window; Embedded I & V sensor Flow meter; Pressure gauges; Heat ex-changer; Air driven booster Simple No Flow meter; Pressure gauges; The three SC switches: simple SC switch (A), multi-functional SC switch (B), and high voltage SC switch (C), were designed for different purposes, hence the focused design parameters have distinct differences. Table 3.2 compares the design parameters of the three SC switches. Later we will describe the switch designs and the experimental setups in detail. 3.3.1 Simple SC switch (A) In order to get a first impression about the dielectric strength of SCFs, a simple SC switch (A) was designed and manufactured. The cross section of this switch is shown in figure 3.2. The switch consists of three major parts: two metal electrode bodies with plane electrode heads (1), two Ertalyte (an un-reinforced semi-crystalline thermoplastic polyester based on polyethylene teraphalate (PET-P)) insulator bodies (2), and a metal housing (3). The sealing of SCF inside the switching chamber is realized by O-rings embedded in the slots (4) on the electrode surface as well as on the inside of the metal housing. Via engagement of the threads on the insulator bodies and on the inside of the metal housing, the inter-electrode gap distance can be adjusted in a range of 0 − 0.5 mm, with accuracy of ±0.01 mm. A fluid inlet and an outlet hole with threads are employed on the metal housing, axially aligned with the switching gap. This switch has a very simple design and compact structure, but sufficient mechanical strength for SCF with pressure up to 200 bar. There is no optical access in this simple SC switch. Diagnostic components for SCF temperature and flushing rate through the switch are not available. Figure 3.3 gives a sketch of the SCF flow through SC switch (A). The SC N2 comes from a N2 cylinder (with purity of 99.9%), with maximum pressure of 200 bar. The pressure of 31 3.3. D ESIGN OF SUPERCRITICAL SWITCHES (1) (2) (3) (4) a (5) b cd Figure 3.2 – Cross section of simple SC switch (A). (1)-Electrode body; (2)-Ertalyte insulator; (3)-Metal housing; (4)-Slots for high pressure sealing O-rings; (5)-Inlet/outlet hole for insulating SCF. In the enlarged view of the electrodes part: a. Ertalyte insulator; b. Gap width; c. Electrode body; d. O-rings for high pressure sealing. 3UHVVXUH 5HJXODWRU 1HHGOH9DOYH 6&6ZLWFK 1 1HHGOH 9DOYH 7RRSHQDLU Figure 3.3 – Schematic of the SCF loop for the simple SC switch (A). SC N2 supplied to the SCF loop is controlled via a pressure regulator. The accuracy of the pressure regulator is ±1 bar. Pressure drop of the SCF in the loop due to friction (major loss) in stainless steel tubes is neglected, so the pressure of the SC N2 in the switch gap was read from the value on the outlet gauge of the pressure regulator. We measure the distance between the ends of the cathode and anode when they touch each other (gap width equals zero) by a vernier caliper and take it as a zero value. When the electrodes are separated, the distance between the two ends after pressurization of the gap is taken as the status value. The difference between the status value and the zero value is the gap width of the switch, at certain gap pressure. Due to the deformation of the insulator material under high pressures, the inter-electrode gap distance of the switch filled with SCFs is larger than that before the pressurization. So the gap width of the switch has to be measured each time again after the pressurization. The experiments with SC switch (A) were carried out in the situation of no-flow and forced SC N2 flushing respectively. The flushing of SC N2 through the switching gap was 32 3. H IGH POWER SWITCHING simply realized by opening the valve denoted as ’2’ on the downstream side of the switch. In the forced flushing scenario, since no flow meter is applied in the SCF flow circuit, the flow rate and flow velocity is estimated from the open section of the needle value 2. Two types of impulse voltage: a slow charging circuit with voltage increasing slope of 1.66 kV/ms and a fast charging circuit with slope of 2 kV/ns are applied to SC switch (A). In the following these two circuits are introduced. Slow charging circuit (1.66 kV/ms) The circuit diagram of a slow charging source with charging rate of 1.66 kV/ms is given in figure 3.4. 5 ੬ & Q) 9 5 ੭ & Q) 6&VZLWFK 5 Figure 3.4 – Schematic of the slow charging circuit (1.66 kV/ms) for SC switch (A). In this circuit an adjustable (up to 230 V) sinusoidal voltage (50 Hz) is transformed to high voltage by two transformers with ratios of 3 : 1 and 1 : 360 in succession. Capacitor C1 is charged to high-voltage DC via the leakage inductance of the transformers, the resistor R1 , and a rectifying diode. In a second charging process, capacitor C2 is charged from capacitor C1 via a resistor R2 and a diode, to a peak value of 40 kV. Since C1 C2 , C1 acts like a constant voltage source. Once the SC switch breaks down, energy dissipates into the resistive load R3 . A resistor R2 prevents the discharge of C1 into R3 . After breaking down, C2 discharges almost completely and the next charging process can start again. The repetition rate of this sequence is slow and is determined by the R2 · C2 time (33.2 ms), gap setting and adjustable initial sine wave amplitude. Fast charging circuit (2 kV/ns) A faster charging circuit with charging rate of 2 kV/ns is illustrated in figure 3.5. This circuit supplies an impulse voltage with 50 kV peak value. In this circuit the 230 V sinusoidal voltage source with two transformers is used again (see the slow charging circuit in figure 3.4). The capacitor C1 is charged via the transformers, a resistor R1 and a diode. Resonant charging of C2 from capacitor C1 occurs (differently from the slow charging circuit) via a diode, an inductor L1 and an air spark gap X1 . Via the breakdown of a second air plasma switch X2 , voltage pulses with rising rate of 2 kV/ns are generated and amplified by a 4-stage transmission line transformer (TLT). Under these pulses, breakdown voltages 33 3.3. D ESIGN OF SUPERCRITICAL SWITCHES of SC switch (A) are measured by a voltage probe on the high voltage side, with experimental situations of either a 200 Ω resistive load connected behind the SC switch or a direct short-circuit to ground behind the switch. 5 ੬ / P+ ; 6&VZLWFK VWDJH 7/7 ; & Q) 9 & Q) ੭ Figure 3.5 – Schematic of fast charging circuit (2 kV/ns) for SC switch (A) with experimental situation of 200 Ω load connected. 4 x 10 4 x 10 Breakdown voltage [V] 10 Breakdown voltage [V] 8 6 4 2 8 6 4 2 0 -5 0 5 Time [s] 10 15 -8 x 10 0 directly connect to ground connected with 200 : load -2 -5 0 5 10 Time [s] 15 20 -7 x 10 Figure 3.6 – Typical voltage waveforms measured in simple SC switch (A) under fast charging circuit (2 kV/ns) as shown in figure 3.5. The voltage waveforms till 150 ns are enlarged in the subfigure. The purpose of these two grounding situations is to investigate the influence of load on the measured breakdown voltage of SC switches. Figure 3.6 explicitly shows that the measured voltage has different values under situations of the load connected and short circuited. This is because the voltage measured before the switch is composed of two components in series: 1) the voltage across the switch and 2) the voltage across the load. In the scenario of a 200 Ω load connected behind the switch, there is some temporary voltage building up across the load during the fast charging process of the switch capacitance. Hence, the voltage drop across the switch at breakdown is lower than the charging voltage measured before the switch. In the scenario of a direct short-circuit to ground, most of the charging 34 3. H IGH POWER SWITCHING voltage appears across the switch, so the measured voltage before the switch in this case more closely represents the breakdown voltage of the switch. 3.3.2 Multi-functional SC switch (B) In order to gain an in-depth knowledge of the breakdown and subsequent dielectric recovery, installation of inspection and control components needs to be considered when designing a SC switch and its setup. The SCF parameters like pressure, temperature, and flow rate should be controllable and measurable; the switch gap distance should be precisely adjustable; the stray inductance in the experimental circuit should be minimized; optical observation of the spark generated in SCFs should be possible in order to provide valuable information about the discharge generated in the SC medium. Based on these considerations we have designed and manufactured a SC switch with multiple functions, named as SC switch (B). b a 1 2 c3 4 de f 5 6 Figure 3.7 – Versatile SC switch (B) and the schematic of its setup. a. cable for voltage supply to high voltage capacitor Ch ; b. trigger pin; c. integrated high voltage capacitor Ch (total capacitance in the range of 1 − 12 nF); d. Rogowski coil; e. copper plate for voltage sensor; f. stainless steel plate for connection to load (TLT & resistive load); 1. Adjusting knob for trigger electrode; 2. Adjusting knob for main electrode; 3. Flexible aluminum disk for gap width adjustment; 4. optical sight plug; 5. SCF inlet tube; 6. SCF outlet tube. Figure 3.7 gives a 3D plot of the SC switch (B). The aluminum switch housing provides sufficient mechanical strength for the SCF up to pressure of 200 bar; the integration of the high voltage capacitors in the switch minimizes the stray inductance in the circuit; the 35 3.3. D ESIGN OF SUPERCRITICAL SWITCHES S WULJJHUJDS Figure 3.8 – Schematic cross section of the electrode part in SC switch (B). The switch is cylindrical symmetric. SC N2 flows through the path indicated by dash line arrows. 1. Stainless steel electrode body; 2. Tungsten copper (WCu 75/25) anode; 3. Quartz filled epoxy insulator; 4. WCu 75/25 trigger electrode; 5. WCu 75/25 cathode; 6. Typical region of spark channel when switch breaks down; 7. O-ring for SCFs sealing; 8. Insulator body; 9. Metal screw to fix the cathode to the electrode body. movable anode facilities variable gap widths in a range of 0 − 1.2 mm, with accuracy of ±0.01 mm; replaceable heavy duty electrode heads (WCu 75/25) provide option for the electrode erosion investigation; quartz windows allow optical observation of the SCF discharge; integrated current and voltage sensors provide high band-width current and voltage measurements; the flange on the right, attached to the 4-stage TLT, is the output connection. To the load it supplies a 4-fold voltage amplification [186], i.e. 120 kV peak value, facilitating further study of higher voltage SC switch breakdown in the future. The detailed electrode part of SC switch (B) is sketched in figure 3.8. The anode (2) has an annular configuration with inner diameter of 10 mm and outer diameter of 24 mm. N2 flows through the gap between the trigger pin (4) and anode (2), and then flushes the gap between the anode and the cathode (5). The cathode is a planar electrode with the same corresponding area as the anode. After the breakdown of the main gap the spark channel develops randomly in the gap, e.g. (6) between the two electrodes. Figure 3.9a gives the drawing of the SCF loop for SC switch (B). SC N2 (with purity of 99.9 %) is supplied from the N2 cylinder. A pressure regulator controls the pressure of SC N2 going to the SCF loop. An air driven gas booster is used to facilitate the N2 flow in the loop in the scenario of forced flushing; a balance vessel is used to smooth out the pressure fluctuation caused by pulsed operation of the gas booster; a pressure relief valve with set pressure of 200 bar is mounted to prevent the over-pressure in the loop; a water cooled tubein-tube heat ex-changer keeps the SCF temperature constant at room temperature (300 K); 36 3. H IGH POWER SWITCHING 3UHVVXUHUHJXODWRU %DODQFHYHVVHO 1 *DV ERRVWHU 5HOLHI9DOYH EDU 3UHVVXUH JDXJH 3UHVVXUH JDXJH )ORZ PHWHU +HDW H[FKDQJHU (a) Schematic of SCF loop for SC switch (B). (b) Picture of the SCF loop for SC switch (B). Figure 3.9 – Design and real setup for the SCF loop of multiple functional SC switch (B). a flow meter as well as two pressure gauges monitor the SCF volume velocity and pressure flowing through the SC switch. Two repetitive voltage sources with repetition rate of 1 − 1000 Hz and 1 − 5000 Hz respectively are employed to test the dielectric strength and dielectric recovery of SC switch (B). Moderate repetition rate circuit up to 1 kHz and charging rate 2.5 kV/μs A charging circuit with voltage rise slope of 2.5 kV/μs and repetition rate in the range of 1 − 1000 Hz is shown in figure 3.10. 37 3.3. D ESIGN OF SUPERCRITICAL SWITCHES 5& VQXEEHU 5 ' / + 6&VZLWFK VWDJH7/7 PDJQHWLFFRUH 3XOVHYROWDJH VRXUFH N9N+] 5 5/ ȍ &K Q) ' Figure 3.10 – Schematic of the 1 kHz charging circuit with voltage rise rate of 2.5 kV/μs and repetition rate of 1 − 1000 Hz. Ch - high voltage capacitor (in real setup it is integrated in the SC switch, denoted as ’c’ in figure 3.7); L1 - air core inductance; TLT - transmission line transformer; RL - resistive load matching the impedance of TLT. 35 1200 30 25 1000 15 Current [A] Voltage [kV] 20 10 5 0 −5 600 400 200 −10 −15 −10 800 −5 0 5 10 15 Time [μs] 20 25 30 0 0 100 Time [ns] 200 300 Figure 3.11 – Typical voltage (measured with a North Star PV 5.0 HV probe) and current (measured by a single turn Rogowski coil) waveforms of SC switch (B) under the 1 kHz charging circuit shown in figure 3.10. The pressure of SC N2 is 80 bar, the gap width 0.3 mm, and the temperature 300 K. In the circuit a repetitive voltage source with 1 kV peak value and 1 − 1000 Hz variable repetition rate is connected to a 1 : 30 ratio pulse transformer. The resonant circuit (Ch represents the capacitor integrated in the SC switch (B)) applies voltages with increasing slope of 2.5 kV/μs and peak value of 30 kV to the anode of SC switch (B). A LCR triggering circuit [186] connects the anode with the trigger pin of the switch. During the charging process of Ch (in real setup it is integrated in the SC switch, denoted as ’c’ in figure 3.7) the voltage on the trigger pin increases simultaneously with, and in a certain proportion (depending on the value of L, R, and C) to the voltage on the anode. After the charging is finished, the voltage on the trigger pin decays with a time constant of R · C, while the voltage on the anode keeps almost constant. The purpose of the trigger pin is to initiate the breakdown of the main gap at a voltage below its nominal static breakdown voltage. When the potential 38 3. H IGH POWER SWITCHING difference between the main electrode and the trigger pin reaches the dielectric strength of the trigger gap, the trigger gap fires. The plasma generated by the trigger gap firing initiates the breakdown of the main gap. Figure 3.11 gives an example of the voltage on the anode measured by a HV voltage probe (North Star 5.0) and the current through the switch measured by a single turn Rogowski coil. The signal integrator circuit for the Rogowski coil is given in Appendix A3. A second peak at time about 150 ns is observed in the measured current. This is due to the reflection from the incorrectly matched TLT mounted behind the SC switch. High repetition rate charging circuit up to 5 kHz and charging rate 1 kV/μs From the measurements which will be described later in chapter 4.3.1, the recovery time of a SC N2 switch is less than 1 ms. Hence a voltage source with high repetition rate exceeding 1 kHz should be used to further experimentally investigate the dielectric recovery in SC switches. Therefore we use an up to 5 kHz charging circuit that provides 30 kV charging voltage at rise rate of 1 kV/μs. Figure 3.12 gives the charging circuit of this 5 kHz pulsed voltage source. The detailed circuit design and operation will be published in the Ph.D. dissertation of my colleague F.J.C.M. Beckers. 6Z 50 6Z (0&ILOWHU 0DLQV / /LQH 5HDFWRU ' &0 / 7U &K 6Z & ' ' & ' 6Z Figure 3.12 – The charging circuit for the high repetition rate voltage source with 30 kV peak value and 1 − 5000 Hz repetition rate. Ch is the high-voltage capacitor integrated in the SC switch (B). A typical voltage waveform measured on the anode of SC switch (B) under this charging circuit is given in figure 3.13. The voltage applied to the switch has a rate of rise of 1 kV/μs and a peak value of 25 − 30 kV. 3.3.3 SC switch (C) with larger gap width As mentioned in chapter 3, CBs in power networks can only interrupt the arc at current zero crossing, and the electrodes must be separated wide enough, in order to quench the arc. We want to study the arc interruption behavior of the SCFs insulated switches. For this reason we have designed and manufactured the larger gap SC switch (C). Since this work is the 39 3.3. D ESIGN OF SUPERCRITICAL SWITCHES 4 3 x 10 2.5 2 Voltage [V] 1.5 1 0.5 0 −0.5 −1 −1.5 −40 −30 −20 −10 Time [μs] 0 10 20 Figure 3.13 – Typical voltage waveform measured on the anode in the SC switch (B) connected to the 5 kHz charging circuit shown in figure 3.12. Gap pressure and gap width: p = 75 bar, d = 0.25 mm. starting point of the arc interruption study, we made the structure of the switch as simple as possible. Hence, the construction of this switch differs considerably from the layout of normal mechanical CBs: − the electrodes in switch (C) are stationary, while in CBs moving electrodes are applied; − the flushing direction in the switch (C) is perpendicular to the arc generated in the gap, while in CBs the flushing of insulating media is in an axial direction, parallel to the arc. The main structure of SC switch (C) is similar to the simple SC switch (A), but with larger inter-electrode gap distance and higher sustainable voltage. The SCF pressure in SC switch (C) can go up to 200 bar and the gap width is adjustable in the range 0.05 − 5 mm. Figure 3.14 gives a drawing of SC switch (C). The switch housing (1), the cylinder with screw thread on the outside for gap width adjustment (2), and the electrodes (3) are all made of brass. The plane-plane electrode heads have a diameter of 25 mm, while the rest of the electrode bodies have a diameter of 10 mm. The material of the insulator bodies (4) is Ertalyte. The surface of the insulator between the high voltage electrodes and grounded housing has a corrugated structure, to increase the creeping distance. O-rings (5) are employed for the high pressure sealing inside the switching chamber. Connections for gas tubes are embedded on the housing of the switch. Compared to the design of SC switch (A) in section 3.3.1, the cylinder body (2) creates a smooth electric field inside the insulator, which prevents the possibility of partial discharge or breakdown of the insulator under high electric stress. 40 3. H IGH POWER SWITCHING (5) (6) (1) (3) (2) (4) Figure 3.14 – The schematic of appearance and cross-section area of high voltage SC switch (C). (1)-switch housing, (2)-metal sheath, (3)-anode and cathode, (4)-Ertalyte insulator bodies, (5)-O-rings for high pressure sealing. In this drawing the (adjustable) gap is in the zero width position, (6)-SCF in/outlet. 6&6ZLWFK 3UHVVXUH 5HJXODWRU 1HHGOH9DOYH 3UHVVXUH JDXJH 3UHVVXUH JDXJH )ORZ PHWHU 1 1HHGOH 9DOYH 5HOLHI9DOYH EDU 7RRSHQDLU Figure 3.15 – Schematic of SCF loop for high voltage SC switch (C). 41 3.4. A RC INTERRUPTION TESTING CIRCUIT The SCF loop for SC switch (C) is sketched in figure 3.15. The design of the N2 cylinder and pressure regulator are the same as those of switch (B) introduced before. A flow meter with maximum pressure of 195 bar and volume velocity in the range of 70 − 500 L/h is employed to detect the flow rate of SCF in the loop, in the scenario of experiments with forced flushing. Two pressure gauges, one upstream and one downstream of the SC switch are applied to inspect the pressure inside the switching chamber. A pressure relief valve with set pressure of 200 bar is employed to prevent over-pressure in the system. In the scenario of forced flushing SC N2 , the flushing of SCF through the switch is realized by opening the valve (2) and releases N2 in to the open air. We have built a circuit for the investigation of the arc interruption and dielectric recovery in SC switch (C). 3.4 3.4.1 Arc interruption testing circuit Circuit principle We used a prototype to inspect the arc interruption and dielectric recovery characteristics of SC switch (C). The simplified circuit in figure 3.16 describes the basic principle of the arc interruption testing circuit. 6 & / & / 5 LW 6& VZLWFK Figure 3.16 – Simplified circuit for the arc interruption experiments. A capacitor C1 is charged by a DC voltage source consisting of a transformer and a rectifier, and is manually isolated from the source after being fully charged. Once the switch S1 is closed, a capacitor C2 with value of C2 C1 is charged by C1 via an inductance L1 . When the voltage on C2 reaches the breakdown voltage of the SC switch, the SC switch breaks down and the current flows through the SC switch, oscillating with a frequency depending on the value of L2 and C2 . The energy stored in C1 and C2 is deposited into the SC switch and the resistor R2 as long as the arc channel in the switch exists. Current and voltage traces in case of successful interruption will be different from the ones in case of continued conduction in the switch. Figure 3.17 sketches the waveforms of these two scenarios. If the SC switch is able to interrupt the current and can recover to a non-conducting state before all the energy in the capacitors is dissipated, the capacitor C2 will be charged again by C1 . A transient recovery voltage will be observed on the anode of the SC switch is shown in 3.17(a), (b). The SC switch will break down again if the voltage applied to the 42 3. H IGH POWER SWITCHING (a) SC breakdown SC switch re-ignition in recovery phase (b) I=0 SC breakdown No re-ignition in recovery phase I=0 Current interrupted V=0 V=0 Current interrupted SC breakdown current voltage (c) No current interruption I=0 V=0 Figure 3.17 – Examples of voltages and currents (i(t)) appearing at pin 1 in the circuit of figure 3.16, in various situations. (a) successful arc interruption, SC switch undergoes re-ignition; (b) successful arc interruption, SC switch does not re-ignite; (c) SC switch does not interrupt the arc. switch is higher than the recovered dielectric strength, see the example in figure 3.17(a). If the dielectric strength of the SC switch recovers faster than the voltage applied to it, no re-ignition in the SC switch will be observed, and the typical voltage waveform given in figure 3.17(b) will be measured. On the other hand, if the SC switch cannot interrupt the current, all the energy in C1 and C2 will be deposited into the discharging loop of the switch, and C2 will not be recharged by C1 . The current through the SC switch will decay to zero. The example current and voltage waveforms under failure of current interruption is given in figure 3.17(c). 3.4.2 Real setup The schematic of the real testing circuit is given in figure 3.18. In the circuit the capacitor C1 is charged by transformer T1 via a large resistor R1 = 120 MΩ. Diode group D1 with snubber circuits provides uni-directional energy flow from capacitor C1 to C2 and the rest of the components. A grounding switch SG connected with resistor RG = 1 MΩ has been inserted to discharge the remaining energy in the circuit after the test. A self-breakdown air spark gap X1 acts like the switch S1 in figure 3.16. The output voltage from the resistor R2 is supplied to the SC switch (C). The testing circuits with various groups of parameters values were simulated in MicroCap circuit Simulator. By choosing the value of C1 and C2 , we can determine the maximum energy that will be deposited into the SC switch. L1 determines the rising slope of the voltage applied to the SC switch. The current oscillation frequency, peak amplitude, and damping time constant are controlled by the value of L2 and R2 . The values of the parameters are chosen to be C1 = 16 nF; L1 = 115 mH; C2 = 1 − 2 nF; L2 = 800 μH − 9.8 mH; 43 3.4. A RC INTERRUPTION TESTING CIRCUIT 5&VQXEEHU 7 5 / ; / 5 +9SUREH ' 5* 9 & & 6& VZLWFK 6* &XUUHQWSUREH Figure 3.18 – Schematic of the arc interruption testing circuit for SC switch (C). R1 SC switch L1 D1 RG C1 C2 T1 L2 Figure 3.19 – Picture of the arc interruption testing circuit for SC switch (C). R2 = 10 Ω. The current rate-of-rise and current frequency supplied by this setup are in the range of di/dt = 0.14 − 29 A/μs and f = 83 − 285 kHz, respectively. Figure 3.19 gives the picture of the real charging circuit. An example voltage waveform measured on the anode of the SC switch as well as the current waveform are given in figure 3.20. The pressure of N2 under this situation is 50 bar and the gap width is 0.986 mm. 44 3. H IGH POWER SWITCHING Voltage [kV] 60 40 20 0 −20 0 20 40 −20 0 20 40 60 80 100 120 140 160 60 80 Time [μs] 100 120 140 160 Current [A] 100 0 −100 −200 Figure 3.20 – An example of the voltage and current waveforms measured with SC switch (C) under the arc interruption testing circuit. The N2 pressure is 50 bar and the gap width is 0.986 mm. Circuit parameters are C1 = 16 nF, L1 = 115 mH; C2 = 1.3 nF; L2 = 800 μH; R2 = 10 Ω. C HAPTER 4 E XPERIMENTAL INVESTIGATION OF BREAKDOWN AND RECOVERY IN SCF S 4.1 Introduction We have discussed the crucial characteristics of SCFs for high power switching and introduced the design of several SC switches and their experimental setups in chapter 2-3. In this chapter the dielectric strength and subsequent dielectric recovery of the SC switches under various voltage sources are tested and the experimental results are discussed. In section 4.2 the dielectric strength of the SC N2 switches is tested and its dependence on pressure and gap width is investigated. The dielectric recovery of a SC N2 switch is experimentally analyzed in section 4.3, by using repetitive voltage pulses up to 5 kHz. For the utilization of SCFs in CBs in power networks, the current interruption capability of a SC N2 switch is investigated in section 4.4. The radius of the discharge channels in SC N2 is optically observed by an intensified CCD camera in section 4.5, providing valuable data for the theoretical modeling, which will be introduced later in chapter 5. Conclusions of the experimental analysis in SC N2 switches are given in section 4.6. 4.2 Breakdown voltage analysis The dielectric strength of a switching medium is influenced by the combination of various parameters: medium pressure, gap width, medium flow rate, and applied voltage waveform. The charging circuits introduced in chapter 3 generate different voltage impulses, which we classify into three types: fast pulses with charging rate of 2 kV/ns, moderate pulses with charging rate of 2.5 kV/μs, and slow pulses with charging rate of 1.66 kV/ms. The typical waveforms of these voltage impulses are illustrated in figure 4.1. 45 46 4. E XPERIMENTAL INVESTIGATION OF BREAKDOWN AND RECOVERY IN SCF S 4 x 10 fast pulse, p= 80 bar, d=0.4 mm Voltage [V] 6 4 2 0 16.5 ns -2 -6 -4 -2 0 2 Time [s] 4 6 8 10 -8 x 10 4 Voltage [V] 6 x 10 moderate pulse, p=80 bar, d=0.25 mm 4 2 0 11.3 μs −2 −1.5 −1 −0.5 0 0.5 1 Time [s] −5 x 10 4 Voltage [V] 3 x 10 slow pulse, p=80 bar, d=0.24 mm 2 34.1 ms 1 0 −0.035 −0.03 −0.025 −0.02 −0.015 −0.01 Time [s] −0.005 0 0.005 Figure 4.1 – Waveforms of the fast (2 kV/ns), moderate (2.5 kV/μs), and slow (1.66 kV/ms) voltage pulses applied to the SC switches. 4.2.1 Vb under slow pulses (1.66 kV/ms) The dielectric strength of SC switch (A) (introduced in chapter 3.3.1) is tested under the slow voltage pulses with charging rate of 1.66 kV/ms. During the experiment various combinations of parameters were tested. The N2 pressure in the switch varied in a range of 10 − 80 bar, covering the gas and SC phases. The gap width (measured after the switch is pressurized) of the switch covered a range of 0.1 − 0.5 mm. Scenarios of no flushing or slightly flushing of the N2 through the inter-electrode gap were both investigated. With the SCF loop described in figure 3.3, the flushing rate of the SC N2 could only be roughly estimated, due to the setup limitation. The flow rate was calculated from the flow coefficient, which is dependent on the wheel setting (sections) of the needle valve, and from the SCF pressure. In the needle valve one sect is 1/80 turn of the wheel. For 80 bar SC N2 , in the scenario of valve 1 sect opening, the flow rate and flow velocity are approximately 2.8 × 10−4 m3 · s−1 and 14 m/s in a 0.2 mm gap, respectively. Breakdown voltages were recorded under different experimental conditions by a high 47 4.2. B REAKDOWN VOLTAGE ANALYSIS 30 Breakdown voltage [kV] 25 20 15 10 no flushing 1 sect 2 sect 3 sect 5 (a) 0 0 10 20 30 40 50 Pressure [bar] 60 70 80 Breakdown voltage [kV] 30 25 20 15 10 5 0 0 no flushing 1 sect (b) 0.05 0.1 0.15 0.2 Gap width [mm] 0.25 0.3 0.35 Figure 4.2 – Averaged breakdown voltage of SC switch (A) under slow voltage slope with charging rate of 1.66 kV/ms. (a) Breakdown voltage versus the N2 pressure at a fixed gap width of 0.14 mm. (b) Breakdown voltage versus the gap width at a fixed pressure of 70 bar. The relative unit ’1 sect’ in the legend means the needle valve in the SC N2 loop is opened by 1 scale division. For 80 bar SC N2 , in the scenario of 1 sect, the flow rate and flow velocity are approximately 2.8 × 10−4 m3 · s−1 and 14 m · s−1 in a 0.2 mm gap, respectively. voltage probe (North Star PVM 5.0) placed on the high-voltage side of the switch. For each condition the averaged values for over 200 breakdowns were estimated, see figure 4.2. From the figure, it is clear that under slow voltage pulses, generally the breakdown voltage of SC switch (A) increases at higher N2 pressure, larger gap width and higher N2 flushing rate. A dip of averaged breakdown voltage is observed at a N2 pressure around 40 bar. This voltage dip near the critical pressure coincides with the reports about such phenomenon in the breakdown voltage of SC CO2 under DC source [128]. The reason of this dip is assumed to be the molecular clusters generation around the critical points (microscopic view) and gas density inhomogeneity around the critical point (macroscopic view). Detailed investigation 48 4. E XPERIMENTAL INVESTIGATION OF BREAKDOWN AND RECOVERY IN SCF S of this phenomenon and related mechanisms are beyond the scope of the present thesis work. 4.2.2 Vb under moderate pulses (2.5 kV/μs) The breakdown voltage of SC switch (B) (introduced in chapter 3.3.2) under voltage pulses with a charging rate of 2.5 kV/μs is tested. During this experiment the voltage source (seen in figure 3.10) operated at a low repetition rate of 10 Hz. The breakdown voltage was measured under situation of no forced N2 flushing through the gap, by a high voltage probe (North Star PVM 5.0) placed on the high-voltage side of the switch. Figure 4.3(a) represents the breakdown voltage of SC switch (B) versus the N2 pressure at two gap widths: 0.25 mm and 0.3 mm. From the measurements we can see that the breakdown voltage increases with N2 pressure, and no obvious tendency of saturation was observed up to a pressure of 80 bar. Another interesting phenomenon is that no obvious voltage dip around the critical point of N2 was observed. This observation coincides with the measured breakdown voltage in SC CO2 under pulsed voltage sources [143]. The possible reasons as been discussed in chapter 2 are briefly repeated here: the locally enhanced ionization phenomena caused by the molecular clusters or accelerated electrons in low density region [141] are responsible for the local minimum of the breakdown voltage around the critical point. The influence of the gap width on the dielectric strength of SC switch (B) is also investigated. The measured breakdown voltage, breakdown field, and reduced breakdown field as a function of the gap width at pressure of 37.5 − 90 bar are plotted in figure 4.3(b)-(c). From the figures we can see that the increase of the pressure has less significant influence on the breakdown voltage at smaller gap widths (e.g. 0.2 mm) than that at larger gap widths. We expect that at small gap widths the field emission from small protrusions dominates the breakdown behavior over a wide pressure range, whereas at larger gap widths the effect of field emission is much less pronounced. In high pressure gases including the SC phase, positive ions produced in the fluid can accumulate the positive space charge in the electrode gap, and this process leads to substantially lower breakdown voltages [27, 187]. 4.2.3 Vb under fast pulses (2 kV/ns) The breakdown voltage of SC switch (A) was tested under very fast pulses with charging rate of 2 kV/ns. N2 pressure in the switch was adjusted in a range of 5 − 180 bar, and the gap width changed between 0.3 mm and 0.52 mm (after the pressurization of the switch). Figure 4.4(a) shows the breakdown voltages of SC switch (A) as a function of the N2 pressure at a fixed gap width of 0.37 mm. Each point in the figure represents the averaged value over 200 shots. The values in the conditions of a 200 Ω load connected and the switch short-circuited to ground were both included. The results explicitly show that the measured voltage has different values under situations of load connected and short-circuited. As discussed in section 3.3.1, the values with the switch short-circuited to ground represent the real breakdown voltage. We can notice the characteristics of breakdown voltage of 49 4.2. B REAKDOWN VOLTAGE ANALYSIS 4 4 x 10 d=0.3 mm d=0.25 mm Breakdown Voltage [V] 3.5 3 2.5 2 1.5 1 0.5 (a) 0 0 20 40 80 60 Pressure [bar] 100 120 140 0.22 0.24 0.26 Gap width [mm] 0.28 0.3 0.32 Breakdown Voltage [kV] 35 90 bar 70 bar 50 bar 37.5 bar 30 25 20 15 (b) 10 0.18 0.2 90 bar 70 bar 100 bd [kV/mm] 120 E 50 bar 80 37.5 bar 2.2 2 1.8 1.6 1.4 1.2 1 50 bar 40 70 bar 20 0.18 (c) 90 bar 0.2 0.22 0.24 0.26 Gap width [mm] 0.28 0.3 Ebd/p [kV/mm/bar] 37.5 bar 60 0.32 Figure 4.3 – Breakdown voltage of SC switch (B) under moderate voltage slopes with charging rate of 2.5 kV/μs. (a) Breakdown voltage versus pressure at gap widths of 0.25 mm and 0.3 mm. (b) Breakdown voltage versus gap width at pressures 37.5 − 90 bar. (c) Breakdown field and reduced breakdown field versus gap width at various pressures. SC switch (A) under fast pulses: with increasing gas pressure, the breakdown voltage increases, and tends to saturate under high pressure situation. The scattering of the breakdown voltages constricts at a pressure nearby the critical value. The measured voltages with load connected behind the switch have larger difference from the real breakdown values above 50 4. E XPERIMENTAL INVESTIGATION OF BREAKDOWN AND RECOVERY IN SCF S 90 Breakdown voltage [kV] 80 70 60 50 40 30 20 10 0 0 load short−circuited with load (a) 20 40 60 80 100 120 Pressure [bar] 140 160 180 200 75 no flushing 1 sect Breakdown Voltage [kV] 70 65 60 55 50 45 0.25 (b) 0.3 0.35 0.4 0.45 Gap width [mm] 0.5 0.55 Figure 4.4 – Breakdown voltage of SC switch (A) under fast voltage slopes (2 kV/ns). (a) Breakdown voltage versus the pressure at a fixed gap width of 0.37 mm. (b) Breakdown voltage versus the gap width at a fixed pressure of 70 bar. Each data point represents the average value for 200 shots; ’1 sect’ means the needle valve in the SC N2 loop is opened by 1 scale division. For 180 bar SC N2 , in the scenario of 1 sect, the flow rate and flow velocity are approximately 4 × 10−5 m3 /s and 1 m/s in a 0.4 mm gap, respectively. the critical pressure. The reason of this phenomenon is unclear. Possible effects are mentioned here: above the critical pressure the switch capacitance may be higher but also the plasma resistance might be higher, which result in the higher voltage drop across the spark in the SC state. The measured breakdown voltage of SC switch (A) as a function of the gap width under a fixed pressure of 70 bar is illustrated in figure 4.4(b). During the experiment the switch was short-circuited to ground. Scenarios of no N2 flushing and slightly flushing through the gap were investigated. According to the experimental results, under fast voltage pulses, the breakdown voltage of SC switch (A) does not increase with larger gap width below 0.4 mm. However, at gap widths in the range of 0.4 − 0.5 mm, a slight increase of the gap width and 4.3. D IELECTRIC RECOVERY ANALYSIS 51 higher flushing rate (in low repetition rate situation) bring significant improvement of the breakdown voltage. 4.3 Dielectric recovery analysis Due to the gas-like high diffusivity, viscosity and liquid-like high thermal conductivity, the heat transfer in SCFs is considered to be faster than that in gases. The experimentally observed dielectric recovery time in an air insulated plasma switch is in the range of a few to tens of millisecond, depending on the air flushing rate, while from rough prediction by a simple analytic model, the recovery time in SC N2 is about 1.5 ms at the pressure of 150 bar [188]. We tested the recovery breakdown voltage of SC switch (B) under repetitive pulses. The experimental circuits have been introduced in section 3.3.2. 4.3.1 Experiment under 1 kHz voltage source Due to the LC resonant charging circuit of figure 3.10, the rise time of the voltage from 0 to its peak value of 30 kV supplied by the circuit is almost constant. Under repetitive operation mode of SC switch (B) in this testing circuit, we classify the breakdown of the switch into two categories: • Normal firing: at the plateau of the pulse the switch is triggered and breakdown occurs; • Pre-firing: the breakdown occurs too early, during the rising edge of the excitation. In figure 4.5, examples of the voltage waveforms under situation of a normal firing and a prefiring are illustrated. When SC switch (B) undergoes a normal breakdown, it is considered that the dielectric strength of the switch is fully recovered. The percentage of the shots undergoing ’normal firing’ to the total shot number is defined as the recovery percentage of the switch. Due to the estimated fast dielectric recovery, testing was performed under the highest repetition rate: 1 kHz. Figure 4.6 gives the recovery percentage of SC switch (B), as a function of the combinations of pressure and gap width pd, under no forced flushing situation. A few collected experimental results at pd < 15 bar · mm revealed that below 15 bar · mm the percentage of normal firing will become too low, so we performed the experiment only above this value. The experimental results in figure 4.6 show that at gap width d > 0.2 mm, the recovery percentage of the SC switch achieves 80 % within 1 ms, when the pressure is above 45 bar (corresponding to pd ≥ 18 bar · mm). Figure 4.6 also shows an interesting phenomenon distinguished by pd. For pd less than 20 bar · mm, a larger gap width d contributes to faster recovery, while at pd > 20 bar · mm, the effect of d on the recovery percentage vanishes. 52 4. E XPERIMENTAL INVESTIGATION OF BREAKDOWN AND RECOVERY IN SCF S 35 30 ʼNormal firingʼ 25 Voltage [kV] 20 15 Not fully recovered 10 5 0 −5 −10 −15 −10 5 0 −5 10 Time [μs] 25 20 15 30 Figure 4.5 – Examples of the voltage waveforms measured on the anode of SC switch (B), in the situations of fully recovered (normal firing) and not fully recovered (pre-firing). Recovery percentage [%] 100 80 d=0.4 mm d=0.3 mm d=0.2 mm d=0.45 mm 60 40 20 0 0 5 10 15 pd [bar⋅mm] 20 25 30 Figure 4.6 – The recovery percentage of SC switch (B) estimated with experiment, under 1 kHz repetitive source. 4.3.2 Experiment under 5 kHz voltage source The recovery time of SC switch (B) proves to be less than 1 ms, as concluded from the experimental results under 1 kHz repetitive voltage source. It is worthwhile to test the recovery breakdown voltage of the SC switch under shorter time lags between two succeeding pulses. The voltage source introduced in figure 3.12 supplies repetitive voltage pulses with a time lag of ≥ 200 μs between two succeeding pulses, which allows us to investigate the dielectric recovery of the SC switch to investigate the recovery at short times between the pulses. 53 4.3. D IELECTRIC RECOVERY ANALYSIS The recovery breakdown voltage of SC switch (B) is tested under the source with variable repetition rates in range of 1 − 5000 Hz (corresponding to a time lag between the two succeeding pulses in range of 200 μs − 1 s) and peak voltage reaches 30 kV. In this group of experiments we use pre-firing mode, which means the breakdown occurs below the charging voltage reaches the peak value. No SCF flushing is supplied in this group of experiment. N2 pressure between 10 bar and 70 bar, and gap width of 0.15 mm and 0.25 mm were used. Figure 4.7 gives the measured recovery breakdown voltage of SC switch (B) at pressures of 30 − 75 bar and gap width of 0.25 mm. Generally the recovery breakdown voltage, at any time lag between pulses, increases with the N2 pressure. The difference of recovery breakdown values at various time lags is not significant with 0.25 mm gap width. But from the envelope line regarding to 5 Hz and 5000 Hz repetition rate, we can still observe that the recovery breakdown voltage decrease at higher repetition rates. The results with gap width of 0.15 mm and pressure in range of 20 − 70 bar are given in figure 4.8. From the results we find that the recovery breakdown voltage at the gap width of 0.15 mm increases with pressure. At the same pressure, the measured values have larger scattering regarding the repetition rate, and seems not to be linear with the repetition rate. Comparing the recovery breakdown value at different gap widths, we find that at the same pressure the recovery breakdown voltage at 0.25 mm has almost twice the value of that at 0.15 mm. Recovery breakdown voltage [kV] 26 24 5 Hz (0.2 s) 100 Hz (10 ms) 22 1000 Hz (1 ms) 2500 Hz (400 μs) 5000 Hz (200 μs) 20 18 60 16 14 12 10 8 6 20 30 40 50 Pressure [bar] 60 70 80 Figure 4.7 – Results from the 1 − 5000 Hz pulse source: the recovery breakdown voltage of SC switch (B) versus pressures at a gap width of 0.25 mm in pre-firing mode, as a function of the time lag between pulses. No SCF flushing is supplied during the experiment. 54 4. E XPERIMENTAL INVESTIGATION OF BREAKDOWN AND RECOVERY IN SCF S 15 Recovery breakdown voltage [kV] 14 13 12 1 Hz (1 s) 250 Hz (4 ms) 70 2500 Hz (400 μs) 5000 Hz (200 μs) 11 10 9 8 7 6 5 10 20 30 40 50 Pressure [bar] 60 70 80 Figure 4.8 – Results from the 1 − 5000 Hz pulse source: the recovery breakdown voltage of SC switch (B) versus pressures at a gap width of 0.15 mm in pre-firing mode, as a function of the time lag between pulses. 4.4 4.4.1 Current interruption analysis Parameter settings The arc interruption characteristics of SCFs are investigated by experiments presented in this section. The working principle of a synthetic source circuit has been introduced in section 3.3.3. The oscillation frequency and amplitude of the arc current going through the SC switch after the breakdown can be tuned by adjusting the inductance L2 and capacitance C2 in the circuit shown in figure 3.18. We applied various values of L2 during the tests: 800 μH, 3.8 mH, 6.8 mH, and 9.8 mH. The value of C2 is set to be 1 nF, 1.3 nF, or 2 nF. The examples of the current waveforms with different settings of L2 at C2 = 1.3 nF are given in figure 4.9. From the figure it is clear that with a fixed C2 , larger L2 results in lower oscillation frequency of the arc current and longer duration of the current. Under a fixed L2 , different C2 causes only slightly different current waveforms. Figure 4.10 gives the examples of the current waveforms with C2 = 1.3 nF and C2 = 2 nF, respectively, at L2 = 800 μH. We tested the current interruption performance of SC switch (C) at various pressures and gap widths under this circuit. The influence of the SC N2 flushing through the gap on the current interruption performance is investigated. In the following the experimental results are given. 4.4.2 Experimental results The experimental results of the current interruption testing for SC switch (C) (introduced in chapter 3.3.3) under combinations of various parameters are summarized in table 4.1. From 55 4.4. C URRENT INTERRUPTION ANALYSIS Current [A] 50 3 A/μs 0 50 Current [A] 0.14 A/μs (a) -50 -100 0 100 200 300 400 500 600 700 800 900 4.2 A/μs 1000 L2=3.8 mH 0 0.3 A/μs (b) -50 -100 50 Current [A] L2=9.8 mH 0 200 100 400 300 600 500 900 800 700 29 A/μs 1000 L2=800 PH 0 1.4 A/μs (c) -50 -100 0 100 200 300 400 500 Time [Ps] 600 700 800 900 1000 Figure 4.9 – Current through the SC switch (C) with different settings of inductance L2 in the arc interruption testing circuit (figure 3.18), under N2 pressure of 50 bar and gap width of 0.986 mm. The value of C2 is 1.3 nF. The measured current rate-of-rise and current frequency is di/dt = 0.14 − 3 A/μs, f = 100 kHz for L2 = 9.8 mH; di/dt = 0.3 − 4.2 A/μs, f = 83 kHz for L2 = 3.8 mH; di/dt = 1.4 − 29 A/μs, f = 285 kHz for L2 = 800 μH, respectively. 100 C2=1.3 nF Current [A] 50 0 −50 −100 0 50 100 150 200 250 100 C =2 nF 2 Current [A] 50 0 −50 −100 0 50 100 Time [μs] 150 200 250 Figure 4.10 – Current through the SC switch (C) with different settings of capacitance C2 in the arc interruption testing circuit (figure 3.18), under N2 pressure of 50 bar and gap width of 0.986 mm. The value of L2 is 800 μH. the results we find that under the current waveform shown in figure 4.9(b)-(c) (corresponding to L2 ≤ 3.8 mH), the SC switch was not able to interrupt the current at a gap width of d ≤ 1 mm. However, at a gap width of d ≥ 1.2 mm, we observed temporary current interruptions at the current zero crossing point, at t = 30 μs or later after the breakdown of the 56 4. E XPERIMENTAL INVESTIGATION OF BREAKDOWN AND RECOVERY IN SCF S switch. An example current waveform at p = 60 bar and d = 1.29 mm is illustrated in figure 4.11. The circuit parameters are L2 = 3.8 mH and C2 = 1 nF. No forced N2 flushing was supplied during the experiment. From the enlarged view of the selected time region in figure 4.11, we see that from 29.4 μs after the breakdown onward, at every current zero crossing point, the current is interrupted temporarily, both in positive and negative slopes. The arc current measured by the current probe indicated in figure 3.18 is influenced by the current flowing in C2 , and also by the current induced by the stray capacitance of the SC gap. This explains the slightly negative current during the charging process of capacitor C2 (in the time between −10 μs and 15 μs in figure 4.11), and the displacement of the current interruption from zero crossing in the measured current waveforms. 60 2 -5 40 0 -10 -2 29.3 29.4 29.5 29.6 53 Current [A] 20 53.5 54 0 -20 2 0 -2 -40 190 0 50 100 150 192 200 Time [Ps] 194 250 196 300 198 350 400 Figure 4.11 – Measured current through SC switch (C) under the arc interruption testing circuit given in figure 3.18. Pressure 60 bar, gap width 1.29 mm, L2 = 3.8 mH, and C2 = 1 nF. No forced N2 flushing was supplied during the experiment. In case of the arc current shown in figure 4.9(a), a successful interruption was observed at 2 ms after the breakdown in a gap of d > 1.7 mm, with forced flushing estimated to be 50 Liter/h (corresponding to 2.73 m3 /h at STP), i.e. flow velocity approximately 0.05 m/s in a 1.7 mm gap. Examples of the arc voltage and arc current under the situation of successful arc interruption are illustrated in figure 4.12 and figure 4.13, in the scenario of forced N2 flushing with volume of 50 Liter/h and no flushing, respectively. In the arc voltage measurements the voltage induced in the measurement loop by the oscillating current, though not shown here, is measured to be 10 % of the signal. Figure 4.12(b) gives the enlarged view of the selected two time regions for the temporary current interruptions: t = 901.8 μs and t = 906.4 μs. From the figure we can see that the current was temporarily interrupted, which can be identified by a short duration rise of 57 Voltage [V] 4.4. C URRENT INTERRUPTION ANALYSIS 500 V Temporary interruption 500 Successful interruption 0 -500 0 1000 2000 0 1000 2000 3000 4000 5000 6000 4000 5000 6000 6 Current [A] 4 2 0 -2 -4 3000 Time [Ps] 6 Current [A] 4 2 0 -2 -4 900 950 1000 Time [Ps] 1050 1100 (a) Voltage and current waveforms in SC switch (C). An enlarged view of a half cycle of the current waveform, in the range of t = 900 − 1100 μs, is plotted as well. 0.5 200 Current [A] Voltage [V] 400 0 -200 -400 0 -0.5 902 904 906 Time [Ps] 908 910 902 904 906 Time [Ps] 908 910 (b) Enlarged view of three selected time regions where temporary current interruptions are observed: t = 901.8 μs and t = 906.4 μs. The other current interruption moments are not enlarged here. Figure 4.12 – Voltage and current waveforms measured in SC switch (C) in the arc interruption circuit. Pressure 50 bar, gap width 1.814 mm, L2 = 9.8 mH, and C2 = 1 nF. Forced N2 flushing of about 50 Liter/h (2.73 m3 /h at STP), i.e. flow velocity approximately 0.05 m/s in the gap, was supplied during the experiment. transient recovery voltage. After a temporary interruption of 0.2 − 0.3 μs , the SC switch undergoes a re-ignition, which is represented by the sudden voltage collapse and continu- 58 4. E XPERIMENTAL INVESTIGATION OF BREAKDOWN AND RECOVERY IN SCF S Voltage [V] 500 Successful interruption 0 -250 V 2.35 ms -500 0 1000 2000 3000 4000 5000 6000 0 1000 2000 3000 Time [Ps] 4000 5000 6000 6 Current [A] 4 2 0 -2 -4 Figure 4.13 – Voltage and current waveforms measured in SC switch (C) in the arc interruption circuit. Pressure 50 bar, gap width 1.814 mm, L2 = 9.8 mH, and C2 = 1 nF. No forced N2 flushing was supplied during the experiment. ation of (arc) current. The sudden collapse of the voltage indicates that the switch undergoes a dielectric breakdown, i.e., the arc was interrupted thermally before the re-ignition of the switch. After about 2 ms the current is successfully interrupted, and the voltage on the anode of the switch rises up to 500 V and remains almost constant. By comparing figure 4.12 and figure 4.13 we observed that the current was interrupted 0.15 ms later without flushing than with forced N2 flushing through the gap. Without forced flushing, the arc voltage in SC N2 switch has a value of ≥ 100 V from 100 μs onward after the breakdown. Under situation of forced flushing the value of arc voltage is higher than that without flushing, and increases after each temporary interruption in the scenario of forced flushing. This increase might reflect the negative current-voltage characteristics of arcs in gaseous media. The dependence of the interruption capability on the pressure of the medium and on the flushing situation was investigated next. The current and voltage slopes at the moment of successful arc interruption di/dt and du/dt at the pressure of 10 − 40 bar are illustrated in figure 4.14. The value of the current rise slope di/dt first slightly increases with pressure, then for p > 20 bar, decreases slightly with pressure, while in conventional gas media the behavior is a monotone increase with pressure. This abnormality needs more investigation. The rate-of-rise of transient recovery voltage du/dt increases with pressure, which is consistent with the observations in gas media. The results under forced flushing condition presented in figure 4.14 suggest that forced flushing results in faster recovery of the former arc channel. However, from the rate-of-rise of the dielectric recovery voltage corresponding to the temporary arc interruption shown in figure 4.15, we observe that the value of du/dt, at 0.9 ms and 0.43 ms after the current initiation, decreases with the media pressure. This phenomenon needs further investigation as well. 59 4.4. C URRENT INTERRUPTION ANALYSIS 6000 d=2.112 mm 5000 d=2.139 mm d=2.151 mm di/dt [A/s] 4000 Forced flushing 3000 2000 Non-flushing d=2.195 mm 1000 0 0 5 10 15 20 25 Pressure [bar] 30 35 40 45 6 6 x 10 d=2.151 mm d=2.195 mm 5 d=2.139 mm du/dt [V/s] 4 d=2.112 mm Forced flushing 3 Non-flushing 2 1 0 0 5 10 15 20 25 Pressure [bar] 30 35 40 45 Figure 4.14 – The rate-of-rise of current di/dt and rate-of-rise of recovery voltage du/dt at the moment of successful arc interruption in SC switch (C), under situation of forced flushing and no flushing situation, at various pressures. 8 x 10 12 0.89 ms from current intiation 0.43 ms from current intiation du/dt [V/s] 10 d=1.744 mm 8 d=1.763 mm d=1.79 mm 6 d=1.814 mm 4 15 20 25 30 35 40 Pressure [bar] 45 50 55 Figure 4.15 – The rate-of-rise of recovery voltage du/dt as the function of the pressure at different moment after the initiation of the arc in the switch gap, under the situation of forced flushing in the gap. No flushing Forced flushing Current Interruption No flushing Forced flushing SC switch (C) 0.956 × × 40 40 1.473 T T 1.458 T T 1.496 T T 50 d > 1.4 mm 0.941 × × 30 30 0.917 × × 20 d ≤ 1 mm 1.513 T T 60 0.986 × × 50 1.24 T T 30 L2 = 9.8 mH, C2 = 1.0 nF d > 1.7 mm p [bar] 20 30 40 50 d [mm] 1.744 1.763 1.790 1.814 T 1.21 T T 20 d > 1.2 mm p [bar] 40 50 d [mm] 1.25 1.265 T T T T L2 = 3.8 mH, C2 = 1.2 nF 2.112 10 1.29 T - 60 2.136 20 50 2.151 30 1.496 T T d > 2.0 mm 1.496 T T 50 d > 1.4 mm 2.195 40 1.513 T T 60 L2 = 6.8 mH, C2 = 1.0 nF d > 1.4 mm Table 4.1 – Experimental results of the arc interruption testing of SC switch (C). ’×’: failure of current interruption; ’T’: capable of temporary current interruption; ’’: successful current interruption. 60 4. E XPERIMENTAL INVESTIGATION OF BREAKDOWN AND RECOVERY IN SCF S 61 4.5. ICCD IMAGE OF DISCHARGE IN SC N2 4.5 ICCD image of discharge in SC N2 Discharge imaging inside the SC switch provides valuable information for the theoretical analysis of the breakdown and recovery in SCFs. In this section the photographs of the discharge channels in SC N2 switch are taken with an intensified CCD camera mounted with a microscope lens. The ICCD camera is a 4 Picos from Stanford Computer Optics with 780 × 580 pixels, 8.3 × 8.3 μm pixel size. 5 ' / / ' 3XOVH YROWDJH VRXUFH N9N+] &L 5 ' / 6 VWDJH7/7 PHWHUOHQJWK & 5 0LFURVFRSLF OHQV 5& VQXEEHU & ,&&' FDPHUD 9VLJQDO JHQHUDWRU ILOWHU 2VFLOORVFRSH FRPSXWHU Figure 4.16 – Schematic of the electric circuit for triggering of ICCD camera. The camera is synchronized with the pulsed voltage supplied to the trigger electrode of the SC switch, using a triggering circuit sketched in figure 4.16. Simultaneously with the charging of capacitor Ch in the main circuit (capacitor embedded in SC switch (B)), the capacitor C2 in the triggering circuit, via an inductance L2 = 21 mH, is charged with a relatively slower voltage increasing slope, but to higher amplitude than that on Ch . During the charging process of Ch , the voltage on the trigger pin also increases due to the LCR system explained in section 3.3.2. In order to prevent the voltage increases on the right side of S1 (2-stage TLTL side), an isolating capacitor Ci = 200 pF is applied. From the impedance equation Z = 1/(ω · Ci ) we can see that impedance of Ci is high at low frequency, hence it can block the energy flow from the trigger pin to S1 during the slow charging process of Ch . At a time moment after the voltage on Ch reaches the plateau, the voltage on C2 reaches the threshold voltage of the air switch S1 . Once S1 breaks down, a voltage impulse is generated and transmitted to the trigger electrode of SC switch (B) through a 2-stage TLT. The 2-stage TLT has two functions: 1) to amplify the peak-voltage of the impulse by two 62 4. E XPERIMENTAL INVESTIGATION OF BREAKDOWN AND RECOVERY IN SCF S times, and 2) to introduce a delay of 100 ns for the impulse to reach the trigger electrode of SC switch (B). Ci , under this high frequency pulse, has low impedance, hence the voltage pulse can transmit through Ci , and be applied to the trigger pin. 4 4 4 x 10 x 10 spark gap S1 3 Voltage [V] 4 Voltage [V] 3 2 1 trigger pin SC switch anode camera opening 0 signal sent to camera 2 -1 -400 1 -200 0 Time [ns] 200 400 0 -1 -2 -1 0 1 2 3 4 x 10 Time [ns] Figure 4.17 – The typical voltage waveforms measured on the main capacitor Ch , trigger capacitor C2 , isolating capacitor Ci , and the trigger pin of the SC switch. Discharge channel at camera opening Gap width 0.32 mm 800 700 600 Current [A] 500 Camera opening 400 Current through SC switch 300 Camera monitoring signal 200 100 0 -100 0 100 200 300 Time [ns] 400 500 600 Figure 4.18 – Imaging of discharge in the SC switch (B) with an ICCD camera. The N2 pressure is 70 bar and the gap width 0.32 mm. The exposure time of the camera is 0.3 ns; the ND filter intensity is 100 X. The camera opening signal illustrated in figure 4.18 represents the feed back signal from the ICCD camera to the oscilloscope. The time delay for the waveforms caused by the cables has already been deducted. At the moment of S1 firing, a noise pick up coil placed nearby S1 induces a voltage sig- 4.5. ICCD IMAGE OF DISCHARGE IN SC N2 63 nal. Via an integrator circuit shown in appendix A2 and a buffer circuit, this signal serves as the triggering signal for the ICCD camera. The trigger signal is sent to the camera about 100 ns earlier than the firing of the main gap. This 100 ns compensates the reaction time of the camera, in practice ≈ 97 ns (including the delay of signal generator and internal delay of ICCD camera). Once the voltage pulse reaches the trigger electrode and superimposes on the originally induced voltage, the trigger gap (toroidal gap width ≈ 0.1 mm) fires and initiates the breakdown of the main gap. The opening of the ICCD camera is synchronized with the breakdown of the SC switch, hence to capture the discharge channel in SCF. The time sequence of the typical voltage waveforms measured on the main capacitor Ch , the triggering capacitor C2 , the isolating capacitor Ci , and on the trigger electrode of the SC switch during the operation is illustrated in figure 4.17. The time delay of the signal transmission caused by the cable has been deducted from the waveforms shown in figure 4.17. Td: 0 ns 5 ns 10 ns 60 ns 80 ns Pressure: 70 bar Gap width: 0.38 mm Breakdown voltage: 25 kV Exposure time: 1 ns ND filter intensity: 100 X Pressure: 40 bar Gap width: 0.35 mm Breakdown voltage: 25 kV Exposure time: 3.5 ns ND filter intensity: 200 X Figure 4.19 – Images of the discharge channels in the SC N2 switch (B) taken by an ICCD camera. Td : time moment after the current appearing in the gap. The light emission from the SC N2 breakdown is very strong. In order to prevent the overexposure of the camera, a neutral density (ND) filter (filtering intensity 2 − 400 X) is placed between the optical window of the SC switch and the microscope lens of the ICCD camera. At the moment of current detected in the SC N2 gap, the discharge diameter measured as full width at half maximum (FWHM) of the peak intensity is estimated to be 70 μm, as can be seen in figure 4.18. This value is larger than the predicted streamer diameter by the similarity law (∼ 3 μm at 70 bar, as calculated from the parameters in table 5.2 given in chapter 5), indicating that the images we captured is somewhat after the streamer has bridges the gap and expanded. Here the possible explanation is given. The streamer propagation velocity in N2 at a pressure of 1 bar was measured to be 7 × 104 m/s under the applied elec- 64 4. E XPERIMENTAL INVESTIGATION OF BREAKDOWN AND RECOVERY IN SCF S tric field of 0.31 kV/mm [189], and the velocity increases with the applied electric field. Results in [190] indicate that the streamer velocity is inversely proportional to the medium pressure. If we assume a linear increase of the streamer velocity versus the electric field, the streamer velocity at the pressure of 70 bar under the electric field of 80 kV/mm is estimated to be 2.58 × 105 m/s, i.e., the streamer transition time across a 0.32 mm SC N2 gap is 1.2 ns. Fast expansion of the streamer channel is assumed to happen, from the streamer bridging the gap till the current is detected by our current sensor. We observe typically only one spark channel during the breakdown of the SC switch, at varying positions of the electrode ring. Figure 4.19 shows the images of the discharge at Td = 0 − 80 ns (Td means time after the current appeared in the gap) at p = 70 bar, d = 0.38 mm; as well as at Td = 100 − 600 ns at p = 40 bar, d = 0.35 mm. From the images we observe that the bright channel expands in the time span of Td = 0 − 80 ns. From Td = 100 ns onward, the diameter of the bright channel keeps almost constant, while only the intensity of light emission becomes weaker. It is reasonable to conclude that for the discharge channel in SC N2 , fast expansion happens at time Td ≤ 100 ns. It agrees with the observation in [191, 192] that fast expansion of the spark radius happens within the first few hundred nanoseconds after the spark onset. 4.6 Conclusions In this chapter we investigated the dielectric strength, dielectric recovery, and current interruption capability of SC N2 switches. The electric field across the SC gap and the discharge radius were observed, providing important data for the theoretical simulations which will be introduced later in chapter 5. The following conclusions are drawn from the experimental results. Dielectric strength The dielectric strength of SC N2 have been recorded under different voltage pulses: slow (1.66 × 103 kV/s), moderate (2.5 × 106 kV/s), and fast (2.0 × 109 kV/s) pulses. Figure 4.20 summarizes the breakdown field of SC N2 under theses pulses at a regime of gap width for N2 pressure of 70 bar. Data for other pressure values are not available. From the dashed line in the figure we can clearly see that at fixed gap width and pressure e.g., p = 70 bar and d = 0.3 mm, the breakdown field in SC N2 increases under increased voltage slope of the impulses. Under the same voltage pulse, the breakdown field is higher at smaller gap width. Dielectric recovery The dielectric recovery characteristics of a SC N2 are derived from the experimental results: • The recovery breakdown voltage increases with N2 pressure and gap width; 65 4.6. C ONCLUSIONS 200 180 Breakdown field [kV/mm] 160 140 120 ݀ ൌ ͲǤͳ݉݉ 100 ݀ ൌ ͲǤʹͷ݉݉ ݀ ൌ ͲǤͷʹ݉݉ ݀ ൌ ͲǤ͵݉݉ 80 60 40 ͳǤ ൈ ͳͲଷ kV/s ʹǤͷ ൈ ͳͲ kV/s ʹǤͲ ൈ ͳͲଽ kV/s Figure 4.20 – Breakdown field of SC N2 under slow (1.66 × 103 kV/s), moderate (2.5 × 106 kV/s), and fast (2.0 × 109 kV/s) charging slopes, at the pressure of 70 bar. Each bar represents a regime of gap width. The dashed line represents the breakdown field at gap width of 0.3 mm under the three voltage rising rates. • The recovery breakdown voltage decrease at higher repetition rate at gap width of 0.25 mm; • The recovery breakdown voltage at smaller gap width (0.15 mm) show less significant relationship to the repetition rate compared to that at larger gap width (0.25 mm). Current interruption capability The current interruption capability of high-frequency (≥ 7 kHz) and low (< 500 A) current of SC N2 is investigated experimentally. From the experimental results, we draw the following conclusions: I. Under the charging voltage supplied by our testing circuit (50 − 70 kV), the current with rate-of-rise in the range of 0.14 − 3 A/μs and oscillation frequency up to 100 kHz can be successfully interrupted in a SC switch with fixed electrodes, at approximately 2 ms after the current initiation; II. Higher pressure results in a slight decrease of di/dt at the moment of successful arc interruption, and an increase of the rate-of-rise of transient recovery voltage du/dt; III. Forced flushing results in faster recovery of the former arc channel: increased arc voltage, earlier successful current interruption, and increased rate-of-rise of transient recovery voltage du/dt. At the current interruption the returning voltage was between 200 − 500 V at 1.5 mm gap width. The current slope di/dt at the interruption moment was between 2000 and 5000 A/s, in a 40 bar, 2.2 mm gap. 66 4. E XPERIMENTAL INVESTIGATION OF BREAKDOWN AND RECOVERY IN SCF S Higher arc voltage is beneficial to limitation of di/dt and thus arc current crosses current zero earlier. The increased arc voltage observed in SC switch under forced N2 flushing situation indicates the advantage of SC N2 in arc interruption. Successful arc interruption within 2 ms in non-moving contacts and small inter-electrode distance in present work also provides evidence of high arc interruption capability of SC N2 . C HAPTER 5 T HEORETICAL MODELING OF DISCHARGE AND RECOVERY IN SCF S The content of this chapter is based in parts on two recent publications by the author and co-authors of this work, see publications [188] and [7]. The writer of this thesis is first author and acknowledges the contributions from the co-authors of these papers. 5.1 Introduction The dielectric strength and subsequent dielectric recovery in SC N2 have been studied by experimental investigations (chapter 4). The dielectric strength of SC N2 is in the range of 60 − 180 kV/mm, which is as high as most solid dielectrics. The dielectric strength of a SC N2 switch recovers to 80 % of the cold breakdown value within 200 μs after the breakdown. In order to verify the superiority of SCFs in high power switching, theoretical analysis is also an important approach to understand the discharge characteristics of SCFs. In this chapter we introduce two models for the simulation of the discharge and recovery processes in SCFs. In section 5.2 we introduce a simple analytic model. The purpose of this simple model is to get a rough idea about the recovery time of a SCF switch, thus to provide design data for the SC switches introduced earlier in chapter 3. The electric field across the gap during the discharge of SC N2 is analyzed with simplified circuits in section 5.3. In section 5.4 an extended physical model is generated, aiming on deeply understanding the discharge and recovery characteristics of a SCF. 67 68 5.2 5.2.1 5. T HEORETICAL MODELING OF DISCHARGE AND RECOVERY IN SCF S Simple analytic model Model description The physical model of a SC switch in this model is introduced in figure 5.1. The switch is composed of an anode (a), a hollow-cylindrical trigger electrode mounted inside the anode (b), and a plane cathode (c). The anode is a 40.0 mm cup with a hole of 21.0 mm in diameter. A cylindrical trigger electrode with inner diameter of 9.0 mm and outer diameter of 18.0 mm is mounted in the hole of the anode, forming a gap distance of 1.5 mm between the trigger electrode and the anode. The axial thickness of the plane cathode is 50 mm, and distance between anode and cathode is in the range of 0 − 10 mm. The medium is blown into the spark gap from both the trigger gap and the center of the trigger electrode, then flows out via six symmetrical exists, with the arrow indicating the gas flow direction. Figure 5.1 – Schematic of the switch for the simple analytical model. (a) anode; (b) hollow cylindrical trigger pin; (c) cathode; (d) example of spark channel generated in the switch. When the switch breaks down, we assume that all the energy from the external source is deposited into the spark channel (d) generated in the inter-electrode gap shown in figure 5.1. In order to analyze the recovery performance of the switch, we calculate the temperature decay of the spark channel by assuming two separate processes: adiabatic expansion and heat transfer (the latter being adapted from a model with spherical electrodes in [193]). The process of volume expansion is much faster than that of the heat transfer, so these two processes are assumed to happen in succession. The criterion of recovery of the switch is defined as the moment at which the temperature inside the spark channel drops to a value of 550 K, corresponding to a breakdown voltage equal to ≈ 80 % of the static dielectric strength [194]. This simple thermodynamic model is assumed to be suitable for an estimate of the recovery time in a SCF, because: I) In our range of temperature T and pressure p the behavior is near the behavior of an ideal gas. Although SCF has density ρ similar to liquids, its compressibility is high 5.2. S IMPLE ANALYTIC MODEL 69 as in gases. This makes the adiabatic expansion law applicable for SCF. II) The heat transfer model is general and applies to both gases and liquids. 5.2.2 Model Formulation Once the switch breaks down, a finite amount of energy E (in our simulation we take the value as 0.7 J) suddenly releases into a cylindrical spark channel developed in the interelectrode gap [195]. The initial condition of our simulation follows Plooster’s assumption: a very rapid heating of a column of gas in very short time, before it starts to expand [196]. This means we assume a cylinder with homogeneous temperature and density, following the state equation of a real gas. The external gas pressure, temperature and flow velocity are kept constant in time and space. Gas inside the cylindrical spark channel undergoes a rapid temperature rise while the gas density remains constant and equals to the background density, following the equation: E = cv ρ0 V0 (T0 − Tg,0 ), (5.1) in which cv [J/(kg · K)] is the isochoric specific heat capacity of gas, Tg,0 = 300 K the temperature of the gas before energy deposition, T0 [K] the temperature of the channel after heating, ρ0 [kg/m3 ] the gas density after heating (equaling to the background density), V0 [m3 ] the initial volume of spark channel. The volume of the cylindrical spark channel has to be given as an initial parameter. It was reported that limiting temperature exist for specific gases, which is reached in a sufficiently strong discharge [197]. As the limiting temperature is reached (in air 43000 K and in N2 41000 K), the discharge emission spectrum is close to that of the blackbody, and further released energy does not lead to an increase in the discharge plasma temperature. Instead, the channel diameter increases, causing a larger activated gas volume [198]. So the initial radius of the spark channel R0 can be calculated from equation (5.1) with T0 = 41000 K (for N2 ). If the calculated radius R0 is less than 50 μm, then R0 is set to be R0 = 50 × 10−6 m. V0 is adapted to the new value according to R0 , and the value of initial pressure p0 [Pa] before expansion can be calculated from the gas state equation. It is clear that with constant density, increasing temperature causes large increase of gas pressure. The theory of cylindrical strong shock waves gives the asymptotic solution for a strong shock radius versus time [196]: R20 , (5.2) Rc · a in which Rc = E/(lgap Bγpg,0 ) [m] is a characteristic value determined by the initial conditions; B is a dimensionless constant specific to the characteristics of gases: 3.94 for air and 3.37 for N2 ; γ = cp /cv is the ratio of specific heats; a [m/s] is the velocity of sound in the background gas; lgap [m] is the inter-electrode gap width; pg,0 [Pa] is the gas pressure before the energy deposition. A time of t0 [s] is needed for the spark to expand from the characteristic value Rc [m] to the initial radius R0 [m] in our situation. t0 = 70 5. T HEORETICAL MODELING OF DISCHARGE AND RECOVERY IN SCF S Following this initially very rapid heating, the spark channel starts to expand due to the pressure difference between the in- and outside of the channel, in which process, conservation of mass is applicable. During the volume expansion process, no heat transfer between the spark channel and the environmental gas is considered (adiabatic expansion). The pressure and temperature change due to the adiabatic expansion is described by equation (5.3): V0 γ ; V1 γ−1 V0 T1 = , T0 V1 p1 = p0 (5.3a) (5.3b) in which notation 0, 1 stands for before and after expansion respectively; γ = cp /cv is the ratio of specific heats. The adiabatic expansion stops when the pressures in and outside the channel are equal p1 = pg,0 , i.e., the left side of equation (5.3a) equals pg,0 /p0 . The radius of the spark channel after adiabatic expansion R1 [m] can be calculated with the equation: V1 R1 = . (5.4) π · lgap This adiabatic expansion is assumed to follow the the theory of moderate shock waves, so the time duration of the expansion, denoted as t1 [s], can be calculated as equation [199]: R21 E t1 = + . (5.5) pg,0 · lgap γ · B · a2 a2 After the adiabatic expansion, the model continues with the start of the heat transfer phase. Now, heat transfer from the channel to the surroundings is seen as the only contribution to the temperature decay of the spark channel. In the heat transfer process the governing equation is: Q = (Tg (t2 ) − Tg,0 )S = −cp · m dT , dt2 (5.6) where Tg (t2 ) [K] is the gas temperature in the spark channel; S [W/K] is sum of the products of heat transfer coefficients and surface areas; m [kg] is the mass of gas inside the spark channel. The term S is composed of the heat convection part (to the environmental gas) with surface area Aconv [m2 ], and heat conduction part (to the electrodes) with surface area Acond [m2 ], and the details are given by equation: S= kaver Nu · kf Aconv + Acond , L x (5.7) where kf [W/(m · K)] is the coefficient of thermal conduction at film temperature Tf [K] (arithmetic mean of the spark channel wall temperature and the far-end gas temperature); 71 5.2. S IMPLE ANALYTIC MODEL kaver [W/(m · K)] is the averaged thermal conductivity coefficient of the hot gas over the temperature decay range; x = 5 × 10−2 m is the length of the electrodes; Nu (Nusselt number ,dimensionless) is calculated with physics of forced heat convection across a circular cylinder [200]: Nu = C · Rem Pr1/3 ; Pr = υ/D; Re = uL/υ, (5.8a) (5.8b) (5.8c) in which Pr is Prandtl number (dimensionless); Re is Reynolds number (dimensionless); u [m/s] is the velocity of gas flowing through the gap; υ [m2 /s] is the kinetic viscosity of the gas; D [m2 /s] is the thermal diffusion coefficient of the gas. The constants C and m for equation (5.8) can be found in table 5.1. Table 5.1 – Constants for equation (5.8) for circular cylinders in cross flow [200]. Re 0.4 − 4 4 − 40 40 − 4000 4000 − 4 × 104 4 × 104 − 4 × 105 C m 0.989 0.330 0.911 0.385 0.683 0.466 0.193 0.618 0.027 0.805 The analytic solution for the gas temperature Tg (t2 ) in equation (5.6) is expressed as: Tg (t2 ) − Tg,0 −t2 = exp , (5.9) T1 − Tg,0 cp ρV/S in which τ = cv ρV /S is the time constant of the exponential decay of the gas temperature in the heat transfer stage; T1 is the gas temperature after adiabatic expansion. 5.2.3 Results and discussions The recovery time of a SC N2 switch after breakdown is calculated with this simple model. Figure 5.2 gives the prediction of the recovery time of a SC switch insulated with 300 K, 150 bar SC N2 , at a gap width of 0.4 mm and various flow rates after breakdown accompanied by 0.7 J energy deposition. The recovery time shown in figure 5.2 consists of three parts: 1) t0 : the time needed for the spark channel to expand from the characteristic radius Rc to the initial radius R0 ; 2) t1 : the time needed to expand from R0 to the radius after the adiabatic expansion R1 ; 3) t2 : the time needed for the cooling of the gas temperature to 550 K. The value of t0 and t1 are found be in nanosecond and microsecond range, respectively. Hence the time of heat transfer is the major part of the total recovery time. With flow rates up to 0.675 m3 /h (flow velocity equals to 6 m/s in a 0.4 mm gap) at actual pressure and temperature (corresponding to 98 m3 /h at STP) we see the following phenomenon: a larger flow rate results in faster recovery of the SC switch. The recovery time in a SC N2 switch is predicted to be about 1.5 ms after the energy deposition. The 72 5. T HEORETICAL MODELING OF DISCHARGE AND RECOVERY IN SCF S 9 Estimated recovery time [ms] 8 7 6 5 4 3 2 1 0 0 20 40 60 Flow rate at STP [m3/h] 80 100 Figure 5.2 – Estimated recovery time of a SC N2 switch after the energy deposition of 0.7 J. Gap width 0.4 mm, flow rate at STP 8 − 98 m3 /h, corresponding to 0.05 − 0.675 m3 /h at working pressure of 150 bar (flow velocity equals to 0.4 − 6 m/s at 0.4 mm gap width). discontinuity of the curve at 55 m3 /h STP volume flow corresponds to the critical Reynolds number Re (part of the Nusselt number Nu that appears in equation (5.7)) transition from laminar to turbulent flow [200]. The recovery time in an air plasma switch with the same amount of energy deposition and flushing volume velocity at STP was also calculated by this simple model (later in chapter 6.3.1). The simulation results reveals that the recovery time inside SC N2 of 150 bar is about 5 times shorter than that in a 2.5 bar air switch. This simple model provides important design data for our SC switches. However, the model is too simple to produce accurate data on the recovery process. Therefore the calculated recovery time is an order of magnitude estimate, which for example can be seen from a comparison with the measured data given later in chapter 6.3.1. Hence we have to develop an extended physical model for the discharge and recovery in SCFs. 5.3 Electric field across the gap For the extended physical modeling which will be described later in section 5.4, the electric field E across the gap during the discharge of SC N2 is an important input parameter. From the measured current i(t) through the gap, we can calculate the time evolution of E by using the simplified discharge circuit of the switch [201]. The simplified discharge circuit (marked with dotted box in figure 3.10) is given in figure 5.3. In the simplified circuit, the SC switch and the spark channel generated in the gap is replaced by the series connection of an inductance La and a resistance Ra . The electric field 73 5.3. E LECTRIC FIELD ACROSS THE GAP 9E /D &K 5D LW /V 5R Figure 5.3 – Simplified circuit of the dotted box in figure 3.10. i(t): measured current in the circuit; Vb : measured breakdown voltage; La : arc inductance; Ra : arc resistance; Ch : high voltage capacitance; Ls : stray inductance in the circuit; R0 : total resistance in the circuit (including stray resistance and load resistance). across the switching gap can be calculated with the following formulas: 1 Ra (t) = i(t) ; dLa (t) × Vb − C1 0t i(t)dt − [Ls + La (t)] di(t) − R + i(t) 0 dt dt (5.10) h E(t) = di(t) 1 i(t) · Ra (t) + La (t) . d dt (5.11) In the equations above the variables are explained here: − Ra (t): the resistance of the arc generated in the gap of SC switch; − i(t): measured current through the gap, with a typical waveform shown in figure 3.11; − Vb : the measured breakdown voltage of the SC switch; − Ls : the stray inductance in the circuit. SC switch (B) in this case can be seen as a set of coaxial cables with different diameters of the inner conductors, outer metal shield, and insulators. So the value of Ls can be taken as the equivalent inductance of the co-axial cables in series. The value of Ls is calculated to be Ls = 104 nH. − R0 : the total resistance of the circuit, which consists of the input impedance of the 4-stage TLT: RTLT = 12.5 Ω, the resistance of the electrode heads (W/Cu 75/25) Rcopper , the resistance of the electrode bodies (stainless steel) Rss1 , and the resistance of the stainless steel plate denoted as ’6’ in figure 3.7 Rss2 . The resistance of the grounded return path (aluminum housing) of the switch is negligible, because the surface area is very large. Hence the total resistance of the circuit can be calculated as R0 = RTLT + Rcopper + Rss1 + Rss2 . − La : the arc inductance which can be calculated from equation [202, 203]: La = l rc μ0 ln , 2π rs (t) (5.12) in which rc is the radius of the return path of the current to ground, rs = 35 μm is the radius of the discharge channel generated in the gap. The value of rs is estimated by imaging with an intensified CCD camera, as described in section 4.5. La (t) is found to be much smaller than the value of Ls . 74 5. T HEORETICAL MODELING OF DISCHARGE AND RECOVERY IN SCF S 7 8 x 10 (a) 7 Electric field [V/m] 6 5 4 3 2 1 0 −1 0 100 200 300 400 500 Time [ns] 7 8 x 10 (b) 7 Electric field [V/m] 6 5 4 3 2 1 0 −1 0 100 200 300 400 500 Time [ns] Figure 5.4 – (a): Estimated average electric field E from the measured arc current i(t) in figure 3.11, with applied voltage of 25 kV and gap width of 0.3 mm; (b): Smoothed electric field E in (a) with a span of 10 %. With the current given in figure 3.11, the calculated electric field E across the gap up to 500 ns after the start of the current is shown in figure 5.4(a). The oscillation in the tail of the curve is due to the resonance oscillation between the inductance and capacitance in the circuit. We use the smoothed curve of the calculated E with moving average of 10 % of the total number of data points, shown in figure 5.4(b), as the electric field profile that will be applied as the input parameter in the extended physical model for discharge in SCFs in chapter 5. 5.4 5.4.1 Extended physical model for discharge in SCFs General model description The goal of this model is to study the complete breakdown and subsequent recovery processes in SC N2 . The physical model is of SC switch (B), which has been introduced in chapter 3. If the switch undergoes a breakdown, the discharge is assumed to occur in the region (6) in figure 3.8, i.e., in the region of a rather uniform background field. We use results of previous work in streamer propagation as input parameters, and simulate the streamer-to- 75 5.4. E XTENDED PHYSICAL MODEL FOR DISCHARGE IN SCF S spark transition phase and discharge and post-discharge phase of the discharge. The rough time scale for physics during these processes and the estimated temperature of neutral N2 is given in figure 5.5. 300 K 5000 K 20000 K Temperature on axis Streamer stage 0 Conservation of mass, momentum, total energy Streamer-spark transition stage ns Spark-decay stage μs Time defined in the model Figure 5.5 – Stages in our extended physical model and the estimated temperature on the axis of the spark channel in SC N2 . The modeled discharge phases in our work are briefly introduced here, while the detailed explanation is given in section 5.4.3-5.4.4. In the streamer-to-spark transition phase the streamer forms and propagates, and electric energy from the external source is deposited into the gap. The discharge energy is transferred to different levels: translational motion, rotational levels, vibrational levels, and electronically excited levels as well as dissociation and ionization of N2 molecules. Energy in some excited levels is relaxed to gas heating instantaneously, while the energy in the other excited levels takes time to relax fully. All energy going into gas heating is denoted as Qin . During the relaxation process there is energy output due to heat conduction and radiation, denoted as Qout . The total energy ε is a result of the energy input, energy output and the gas dynamics. We assume the streamer-to-spark transition phase ends when the gas temperature in the discharge center is larger than 5000 K, then the discharge and post-discharge phase begins. In this stage the remaining energy in excited levels continues relaxing with a certain time constant; the total energy of the spark channel changes under combined mechanisms; the thermodynamic properties of the N2 in the spark channel recover and finally the dielectric strength of SC N2 can recover. During the discharge and post-discharge phase, the forced flushing of the N2 might push the spark channel to the outer-edge of the inter-electrode gap, where turbulent flow cools down the spark channel more fast. For the simplicity, we neglect this effect during our simulation. σe E2 μ i small μ e n eq (ηrot ηele ηV ηion ) QR σe Energy ε Energy loss Qout Relaxed to gas kinetics Q ET Relaxed to gas kinetics Q VT Via W VT Gas dynamics p·dV Via W ET Vibrational energy ε V ηV Q R εE Electronic excited + ionization energy (0.7ηele ηion ) QR Stored in electronic levels + spent on ionization Electric conductivity Goes to excited level + spent on ionization Neglect Q ion Relaxed to gas kinetics Immediately relaxed (ηrot 0.3ηele ) QR Stored in vibration level Qe Kinetic modeling dne /dt Fion Frecomb Figure 5.6 – Flow chart of the energy transition in the numerical model of discharge and recovery process inside a SCF. E: electric field estimated from equation (5.11); ne : number density of electrons; Fion and Frecomb : the ionization and recombination coefficients of N2 ; QR : the electric power density; Qe and Qion : electron and ion component of the discharge power input density; σe : electrical conductivity of the electrons; μe : electron mobility; qe : electron charge; ηtrans , ηrot , ηV , ηele , and ηion : fractions of energy that go into translational level, rotational level, vibrational level, electronic excited level, and ionization of N2 ; QT : electric power density going directly into the gas heating; QVT : the power density relaxed from vibrational to translation energy level of N2 ; QET : the power density relaxed from electronically excited levels as well as from dissociation and ionization of N2 molecules; τVT and τET : time scales of the vibrational relaxation and the electronically relaxation in N2 ; Qin and Qout : the local power input and output density; ε: the total energy density; εV : the vibrational energy density; εE : the sum of the electronic excited energy and energy spent on ionization of N2 ; p · dV: gas dynamics contribution to the total energy density. Energy input Qin Goes to gas heating Q T ηtrans QR Goes to gas kinetics QR Electric energy Presumed electric field E 76 5. T HEORETICAL MODELING OF DISCHARGE AND RECOVERY IN SCF S 5.4. E XTENDED PHYSICAL MODEL FOR DISCHARGE IN SCF S 77 The numerical modeling of the discharge process follows the flow chart of the energy transition shown in figure 5.6. From the detailed streamer simulations [204–206], it is known that in the interior of streamer channel the electron density can be assumed to be uniform in the axial direction far from the electrodes. Since we do not take into account the effect of the electrodes, we assume a 1D configuration (in the radial direction) to be sufficient for the present work. 5.4.2 Model Formulation The Euler equations [30, 207, 208] which cover the equations of conservation of mass, momentum, and energy are applied in the model. The balance equations of the vibrational energy and electronic excited energy of N2 are included in the following set of equations: ⎡ ⎡ ⎡ ⎤ ⎡ ⎤ ⎤ ⎤ ρu ρ 0 0 ⎢ ρu ⎥ ⎢ ρu2 ⎥ ⎢ p ⎥ ⎢ ⎥ 0 ⎢ ⎢ ⎥ ⎢ ⎥ ⎥ ⎥ ∂ ⎢ ⎢ ε ⎥ + 1 ∂ r ⎢ u(ε + p) ⎥ + ∂ ⎢ 0 ⎥ = ⎢ Qin − Qout ⎥ , (5.13) ⎢ ⎢ ⎢ ⎥ ⎥ ⎥ ⎥ ⎢ ∂t ⎣ r ∂r ⎣ ∂r ⎣ ⎦ ⎣ ηV QR − QVT ⎦ εV ⎦ 0 εV u ⎦ εE ηE QR − QET 0 εE u where ρ [kg · m−3 ] is the mass density, u [m · s−1 ] the velocity, p [Pa] the pressure, ε [J · m−3 ] the total energy density, εV [J·m−3 ] the vibrational energy density, εE [J·m−3 ] the electronically excited energy density, Qin [J·s−1 ·m−3 ] the local power input density, Qout [J·s−1 ·m−3 ] the local power output density, QR [J · s−1 · m−3 ] the external discharge power input density, QVT [J · s−1 · m−3 ] the power density relaxed from vibrational to translational energy level of N2 , and QET [J · s−1 · m−3 ] the power density relaxed from electronically excited levels as well as dissociation and ionization of N2 molecules, ηV the fraction of the energy which goes into vibrational excited level, ηE the energy used for ionization together with the part of electronic excited energy which will not be relaxed immediately. The detailed derivation for the Euler equations in cylindrical coordinate can be found in appendix A4. All the units listed in this work are SI unit, unless otherwise specified, and the terms and units in the equations below will not be repeatedly described. The total energy per unit volume ε is defined as ε = ρu2 /2 + p/(γ − 1), where γ is the specific heat ratio depending on gas temperature and pressure [209]. The input power density Qin is expressed as Qin = QT + QVT + QET , (5.14) where QT is the electric power density going directly into the gas heating; QVT and QET have been introduced before. The output power density Qout is described by Qout = Qrad + Qcond + Qelectrode . (5.15) where Qrad is the output power density due to radiation heat transfer, Qcond the output due to heat conduction in the radial direction of the spark channel, and Qelectrode the output due 78 5. T HEORETICAL MODELING OF DISCHARGE AND RECOVERY IN SCF S to heat conduction to the metal electrodes. Energy dissipation due to heat convection is neglected, since the temperature in the outer domain of the spark channel is almost equal to the background temperature. 5.4.3 Streamer-to-spark transition phase The critical electric field that can initiate a breakdown in N2 is normally Eb = 20N/N0 kV· cm−1 [210], in which N0 is the density under standard temperature and pressure (STP) and N is the density at working pressure. At voltage below Eb , streamer model is able to explain the breakdown mechanism, while at electric fields much higher than Eb , runaway electrons from the main avalanche lead to a broad channel breakdown [211]. Since the electric field applied in this work (seen figure 5.4) is lower than Eb , the streamer mechanism is applicable in our model. Streamer properties like radius, maximum field on tip, propagation velocity, electron density distribution etc., are very well studied [204, 212–214]. Results of previous work [215, 216] in streamer propagation are taken as input parameters for our modeling. In [217, 218] scaling (or similarity) laws have been derived. We use these laws to obtain streamer properties in SC N2 by scaling of literature values at STP. However, as corrections to scaling law at pressure substantially above one bar have been suggested in [213], and as the radius of the discharge channel briefly after the streamer phase has been measured to be 35 μm in chapter 4.5, we use 35 μm as the initial radius applied in our model. The streamer develops into a conducting channel and electric energy from the external source, with power density denoted as QR , deposits into the channel. When the N2 temperature in the channel heats up to Tg = 5000 K [30, 34], we move to the next modeling domain: discharge & post-discharge phase. QR is composed of the ion and electron contributions, denoted as Qion and Qe respectively. The ion component of the energy is neglected, as for the time scales considered in the present work ion mobility is negligible compared to the electron mobility. So the electric energy input is considered to be equal to the electron component of the electric energy QR = Qe . After the streamer bridges the gap, the electric field E is assumed as uniform in the gap [219]. For a given E, the electron energy deposition rate can be calculated with the equation Qe = σe E2 = qe μe ne E2 , where σe is the electrical conductivity due to electron mobility; qe , μe and ne are the electron charge, mobility, and number density of electrons, respectively. The electron mobility μe is dependent on the reduced electric field E/nN2 and was obtained from [220]. The balance of the electron density ne can be analyzed through the kinetic processes governing the species reactions such as direct ionization, step-wise and associative ionization, attachment, detachment, etc.. In present work we consider only ionization and recombination mechanisms. We write the kinetic equation in the following form dne (r) = nN2 (r)ne (r)Fion (r) − ne (r)n+ (r)Frec (r) , dt (5.16) where Fion (r) [m3 · s−1 ] and Frec (r) [m6 · s−1 ] are the ionization and recombination coeffi- 5.4. E XTENDED PHYSICAL MODEL FOR DISCHARGE IN SCF S 79 cients of N2 , obtained from [220, 221]. In appendix A5 we use a zero-dimensional model to analyze detailed temporal dynamics of species in a streamer channel. The results reveal that during the discharge N2 + is converting very rapidly to N4 + , and the dominant electron loss mechanism in the streamer channel is electron-ion dissociative recombination between N4 + and electrons [222]. In equation (5.16) the drift and diffusion of the electrons and ions are justified to be neglected in the nanosecond time range in our situation. 1 As described before, part of the discharge power density QR is transferred into the excited levels and needs time to relax. Figure 5.7 gives the fractions of energy that go into translational level ηtrans , rotational level ηrot , vibrational level ηV , electronic excited level ηele , and ionization of N2 ηion , as a function of the reduced electric field E/nN2 obtained from BOLSIG+ [225]. From the figure we can see that at E/nN2 < 300 Td, sum of energy fractions equals 100 %, while above 300 Td the sum is less than 100 %. This is probably because the difference between calculated electron transport coefficients in N2 and the experimental results increases at higher E/nN2 [226]. In the range of electric field concerned in our model (less than 100 Td), the sum of energy fractions equals 100 %, indicating that all the energy has been taken into account. Flitti and Pancheshnyi [227] reported insignificant sensitivity of the energy fractions to pressure changes, so figure 5.7 is considered to be applicable for the SCF situation. The fraction of energy expanded on translational level ηtrans and rotational level ηrot can be considered to equilibrate instantaneously [30, 32, 34, 228]. In a large range of reduced electric fields E/nN2 = 60 − 300 Td, about 30 % of the energy distributed in the excitation of electronic levels with fraction ηele is directly transferred to gas heating [32, 34, 228, 229]. The main source of N atoms is via the routes of electronic excitation and subsequent dissociation [229, 230]. This implies that the fraction ηele already contains the electron induced production of atoms (dissociation). 30 % is directly converted to heat (heat release in dissociative de-excitation), 70 % is delayed (heat release in de-excitation and atom recombination). The fraction of the energy which goes into vibrational excited level ηV also needs time to be relaxed to gas heating. This process is known as a vibrational relaxation with time constant τVT . Depending on the applied reduced electric field E/nN2 , a small fraction ηion of energy is expanded on the ionization of N2 molecules. This fraction is found to be ηion ≤ 2.5 % for a value of value of E/nN2 ≤ 200 Td. The energy expanded for ionization together with the rest 70 % of the electronic excited energy, which sum we denote by ηE = ηion + 0.7ηele , takes time to be relaxed to the gas heating, which is a com1 We mention here a discussion with a referee about the assumption that the electron density is uniform along the streamer channel after the streamer bridges the gap. The referee referred to reference [223], stating that the electrons would be rapidly lost due to recombination at high pressure. The motivation of [223] that streamers would not obey scaling relations with pressure [224], can be resolved by taking the scaling of streamer lengths with pressure into account. The results in [223] reveal that the degree of ionization increases linearly with gas density, and so does the ratio of molecules that are excited, ionized or dissociated by electron impact. Recombination rates of electrons and molecules will certainly change when many molecules are vibrating or electronically excited. Furthermore in [223] it is implicitly assumed that the gas stays weakly ionized, whereas according to our simulations the gas is highly ionized (40 %), therefore the ground state recombination rates suggested in [223] do not apply. In the present work we have chosen the simplified 1D approximation and refer to possible future work for a 2 dimensional model. 80 5. T HEORETICAL MODELING OF DISCHARGE AND RECOVERY IN SCF S 2 Figure 5.7 – Energy fractions for discharge in N2 as function of reduced electric field E/nN2 at ambaint pressure. ηtrans : fractions of energy that goes into translational level, ηrot : rotational level, ηV : vibrational level, ηele : electronic excited level, and ηion : ionization of N2 . plicated process [229]. For the sake of simplicity we don’t track the detailed processes such as dissociative ionization, dissociative recombination, atomic recombination, etc.. Instead we assume that this part of energy will be relaxed into gas heating with an assumed time constant τET . In summary: the discharge energy that goes directly into gas heating can be expressed as equation QT = ηT QR , (5.17) with the fraction of energy contributing directly to the gas heating ηT written as ηT = ηtrans + ηrot + 0.3ηele . (5.18) The discharge energy that relaxes from vibrational level to gas heating is expressed with equation QVT = εV − εV,eq (Tg ) , τVT (5.19) in which εV,eq (Tg ) [J·m−3 ] is the equilibrium value of εV at temperature TV = Tg given by the following expression [231] εV,eq (Tg ) = nN2 · EV E /kB ·Tg V e −1 , (5.20) 81 5.4. E XTENDED PHYSICAL MODEL FOR DISCHARGE IN SCF S and the time scales of the vibrational relaxation τVT in N2 can be written as [232, 233] −1/3 τVT = (pg /105 ) −1 · 3.4 × 10−12 e195×Tg . (5.21) In the equations above EV is the vibrational energy of one N2 molecule and equals to 0.29 eV; kB is Boltzmann’s constant, kB = 1.38 × 1023 J · K−1 ; pg is the gas pressure [Pa]. The discharge energy that relaxes from electronic excited level as well as releases by recombination mechanisms is expressed by equation QET = εE /τET (5.22) in which εE = 0t ηE (τ )QR dτ is the integrated energy with fraction ηE over the simulation time τ. [221] reported the relaxation of electronic-excited N2 within 20 μs in air discharge under ambient pressure, and the relaxation time tends to be smaller in higher density gas [234]. Since the modeling results is found to be insensitive to the precise value of τET , we assume the relaxation time to be τET = 20 μs. Around the axis of the spark channel, the heat transfer is dominated by radiation [235]. We split the channel into infinitively thin annular zones with thickness of δ r, which volume calculated to be V = πδ r2 · d. The selection of δ r will be described later in section 5.4.5. The heat transfer by radiation can be expressed by Qrad = ξ · σ (T4g − T4N2 ) · S , V (5.23) where ξ is the net emission factor dependent on the gas temperature and pressure in the discharge zone, σ = 5.671 × 10−8 W · m−2 K−4 Stefan-Boltzmann constant, TN2 = 300 K the environmental temperature, S = 2πr · d the radiation surface area. The expression of ξ is taken from [235] and reads ξ = 1 − e−(C·pg 1.2 r0.5 )/T g , (5.24) where C is a constant C = 4.2 × 10−3 Pa−1.2 m−0.5 K. This expression of ξ is valid for SF6 , but since we assume the spark channel reaches local thermal equilibrium soon (details seen in section 5.4.4), the difference of ξ for SF6 and N2 is considered to be not significant. Due to the faster temperature rise in the inner discharge channel, there is a temperature gradient in the radial direction. Energy is transferred by heat conduction from the high temperature to low temperature gas by expression Qcond = −k · ∂ Tg 2πrd , 2 ∂ r π (rj+1 − r2j )d (5.25) where k [W·m−1 ·K−1 ] represents the thermal conductivity of the N2 ; rj and rj+1 are inner and outer radius of the annular zones, with relation rj+1 = rj + δ r. In this stage the thermodynamic parameters of the SCF below 2000 K are calculated precisely with [209], while above 82 5. T HEORETICAL MODELING OF DISCHARGE AND RECOVERY IN SCF S this temperature no existing references can be found. However, from [236] we can find that for temperatures above 2000 K, the thermal conductivity of the gas is almost independent of the gas pressure, i.e., k keeps almost constant with increasing pg . So for temperature higher than 2000 K, k is calculated from the equation in air [196] and assumed to be applicable for the SC N2 situation. Hence the thermal conductivity k of N2 can be expressed by equation k = 14.88σ Tg + 2.2 × 108 ρ dA0 + 0.01(1 − A1 ) Tg , dTg with Tg ≥ 2000K; (5.26a) k = k (Tg ) + k (τ, δ ) + k (τ, δ ) , 0 r c with Tg < 2000K, (5.26b) where σ = 5.671 × 10−8 W · m−2 K−4 is Stefan-Boltzmann constant; the detailed description of dimensionless numbers A0 , A1 as well as the sub terms of thermal conductivity k0 (Tg ), kr (τ, δ ), kc (τ, δ ) can be found in [196, 209]. Energy loss to the metal electrodes (part 1, 2, and 5 in figure 3.8) by heat conduction is considered in our model. Since the system is axially symmetric, we calculate the heat transfer to the anode side and multiply the results by 2 to get the value of heat transfer to electrodes Qelectrode . The equation is formulated as Qelectrode = 2(Tg − T∞ ) 1 · , 2 Rheat π (rj+1 − r2j )d (5.27) in which T∞ = 300 K is the electrode temperature on the far distance surface; Rheat [m2 W−1 ] is the total thermal resistance of the spark channel, the electrode head (part 2 in figure 3.8), and the electrode body (part 1 in figure 3.8). The equation of Rheat can be written as 1/4d L1 L2 1 Rheat = + + · , (5.28) 2 k k1 k2 π (rj+1 − r2j ) in which the characteristic lengths of the thermal resisting layers are respectively 1/4d for the high temperature spark, L1 = 10 mm for the electrode head, and L2 = 126 mm for the electrode body; the thermal conductivity of the layers are respectively k obtained from equation (5.26) for the high temperature medium, k1 = 189 [W · m−1 · K−1 ] for the electrode head, and k2 = 21 [W · m−1 · K−1 ] for the electrode body. 5.4.4 Discharge and post-discharge phase In discharge and post-discharge stage the spark channel expands due to the pressure rise and shock waves formation under the combined changes of the kinetic and heat energy. The total energy of the spark channel decreases and the channel cools down. The dielectric characteristics of the gas are restored and finally the thermal recovery of the gap will complete. 5.4. E XTENDED PHYSICAL MODEL FOR DISCHARGE IN SCF S 83 Many works have discussed the modeling of the spark discharge in this stage based on different mechanisms. Taylor [237] and Lin [238] modeled the strong shock wave generated with an infinitely small initial radius. The similarity assumptions of an expanding blast wave of a constant total energy are applied and the heat transfer term is ignored. Authors used Rankine-Hugoniot relations to calculate the parameter profiles versus time and radius. Plooster [196] estimated the blast wave from line sources, in which the conservation of momentum, mass and internal energy are applied. For the energy conservation, heat exchange between the blast wave and the environment is neglected. Akram [39, 239] developed the hydrodynamic equations by adding heat transfer terms and correcting the momentum equation in Plooster’s work. In both Plooster and Akram’s work artificial viscosity from von Neumann-Richtmyer [240] is implemented in the models in order to solve the discontinuity problem in the shock region. In our model since the profile of the parameters is already known from the results of the previous stages, the artificial viscosity term is not needed in the modeling. Comparing to the models of Plooster and Akram, the equation of conservation of energy in this model has additional terms of energy relaxation from excited levels to the neutral gas heating. Following the assumptions made by Akram, we assume that a local thermal equilibrium (LTE) exists all the time; the discharge column is straight and cylindrical symmetric; the conduction portion of the plasma column is electrically neutral; the interaction of the discharge current and own magnetic field as well as the body forces in short gaps are negligible. The hydrodynamic equations in this stage can be expressed again by the formula (5.13). The electric power input QR with the same expression as previous section is assumed to exclusively contribute to the gas heating, i.e. QT = QR . The fraction of energy transferred into vibrational excited and electronic excited levels in formula (5.13) is now set to be ηV QR = ηE QR = 0. Energy previously stored in the excited levels continues to be relaxed into gas heating by the terms QVT and QET , with time constant τVT and τET respectively, as given in equations (5.19-5.22). The heat radiation Qrad , heat conduction in N2 Qcond , and heat conduction to electrodes Qelectrode can again be expressed by equations (5.23-5.28). Thermal dissociation and ionization of N2 molecules become significant under high gas temperature. However, in our modeling the high temperature zone vanishes with a time scale much shorter than the establishing time of dissociation and ionization equilibrium, as can be seen from the information given in appendix A6. Hence we neglect the impact of thermal dissociation and ionization in our modeling. Detailed discussion will be given in section 5.4.6. 5.4.5 Numerical conditions The initial values of the input parameters are adapted from streamer modeling results mentioned in section 5.4.3. Table 5.2 gives the initial parameters at STP as well as the corresponding scaling properties. The initial parameters at the working pressure in this paper: 80.9 bar, are calculated from the values given in table 5.2. We assume in the radial direction 84 5. T HEORETICAL MODELING OF DISCHARGE AND RECOVERY IN SCF S the initial electron density ne (r, t) has a Gaussian shape ne (r, 0) = ne,0 · e−r 2 /r2 s,0 , (5.29) where rs,0 and ne,0 are the initial channel radius and the maximum electron density on the axis of the channel. Initial N2 density, velocity and pressure are assumed to be constant from table 5.2. The set of equations (5.13) is discretized using a second-order Lax-Wendroff numerical scheme [241], with the numerical parameters presented in table 5.3. Table 5.2 – The initial parameters for the model. Parameter Symbol Electron mobility Initial gas temperature Initial vibrational temperature Quantum of vibrational energy Applied voltage Gap distance Initial gas density Initial electron density Initial channel radius μe,0 TN2 TV,0 EV V d nN2 ,0 ne,0 rs,0 Value at ground pressure Scaling property ∼ 4.4 × 10−2 ∝ (N/N0 ) −1 ∝ (N/N0 ) 0 ∝ (N/N0 ) 0 ∝ (N/N0 ) 0 ∝ (N/N0 ) 0 ∝ (N/N0 ) −1 ∝ (N/N0 ) 1 ∝ (N/N0 ) 2 ∝ (N/N0 ) −1 2 V−1 · s−1 m 300 K 300 K 0.29 eV 30 kV 24.3 mm 2.4 × 1025 m−3 8.87 × 1020 m−3 [242] 100 μm [213] Table 5.3 – Numerical settings of the modeling. a is the sound velocity inside SCF. 5.4.6 5.4.6.1 Parameter Symbol Value Initial domain size Initial space step Space step Domain size Time step Lr,0 δ r0 δr Lr δt 10 × rs,0 rs,0 /100 ∝ 1/ρ ∑δr 0.01 × min(δ r/a, τVT ) Results and discussions General results The modeling results based on the initial parameters defined in section 5.4.5 are given as below. Figure 5.8 gives the results of neutral N2 temperature Tg and vibrational temperature TV on the axis of the spark channel in the early stage of the discharge. The phenomenon that TV increases faster than Tg is due to the larger fraction of energy stored in the vibrational level than in the translational level. At a time of 1.5 ns, Tg heats up to 5000 K, while TV has a value of about 18000 K. The time needed for Tg heating up to 5000 K decreases with 85 5.4. E XTENDED PHYSICAL MODEL FOR DISCHARGE IN SCF S increasing reduced electric field, and for the same value of reduced electric field, higher E and p result in shorter formation time. Following the Toepler’s spark law [243], the time dependent resistance of the spark channel can be calculated with equation kT d , i(τ )dτ 0 RF (t) = t (5.30) in which i(t) is the measured current across the gap, RF (t) [Ω] the resistance of the spark channel at time point t, kT the empirical spark constant, and d the gap length. The spark is assumed to be formed when RF (t) ≤ 100 Ω, which moment we denote as the spark formation time. Figure 5.9 gives the calculated spark formation time as function of the reduced electric field E/p, as well as the time needed for gas temperature building to Tg ≥ 5000 K according to our simulation results. The time needed for Tg ≥ 5000 K in our model matches well with the spark formation time calculated from Toepler’s law, while disparity appears when ≤ 0.1 mm, and with smaller gap width, this disparity becomes more significant. Simultaneously with the temperature rise, the N2 pressure pg also increases in the discharge channel. Figure 5.10 gives the ratio of the pressure on the axis of the discharge to the background pressure paxis /pback . From equation (5.21) we can see that the value of vibrational energy relaxation time τVT decreases with increasing Tg and pg . With smaller τVT , the energy relaxes faster from vibrational level to gas heating. From figure 5.8 it is clear that immediately after the spark is formed, TV starts to decrease while Tg increases more dramatically, and they merge with each other at ∼ 1.6 ns, TV = Tg = 13000 K. LTE status is assumed to be achieved at this moment. Since this time is almost the same as the time needed for Tg ≥ 5000 K, the assumption of LTE during the modeling of discharge and post-discharge stage is fairly accurate. 20000 Tg 18000 T vib 16000 Temperature [K] 14000 12000 10000 8000 6000 4000 Tg=5000 K 2000 0 0 2 4 6 8 10 Time [s] 12 14 16 18 −10 x 10 Figure 5.8 – Gas temperature and vibrational temperature on the spark axis in the streamer-tospark transition stage. Initial parameters given in section 5.4.5. Figure 5.11 gives the radial distributions of the N2 temperature Tg , the neutral partial velocity u, the N2 density ρg , and the ratio of N2 pressure to the background pressure pg /pback , 86 5. T HEORETICAL MODELING OF DISCHARGE AND RECOVERY IN SCF S Spark formation time [ns] 4.5 Toeplerʼs spark law 0.2 mm, 80 bar 0.13 mm, 80 bar 0.1 mm, 100 bar 0.07 mm, 150 bar 0.15 mm, 60 bar 4 3.5 3 2.5 2 1.5 1 0.5 0 0 5 10 15 20 25 E/p [kV/(cmbar)] 30 35 40 Pressure ratio Paxis/Pback Figure 5.9 – Streamer-to-spark transition time calculated by Toepler’s law [243] and modeling results with different pd settings. 50 40 30 20 10 0 0 0.5 1 Time [ns] 1.5 2 Figure 5.10 – N2 pressure increase on the axis of the spark channel. Paxis : N2 pressure on the axis; Pback = 80.9 bar: background N2 pressure. at various time instants after the streamer bridges the gap, denoted as td . It can be seen that Tg in the discharge channel heats up to 21000 K at td = 3 ns, while the ρg in the channel does not show a significant change. The pressure pg in the channel builds up rapidly due to the unchanged ρg and increased Tg . Later on the temperature curve becomes broader and flatter. In the meanwhile the N2 moves outer-wards with increasing peak velocity u which becomes supersonic at a time of 49 ns. Shock waves form after the extinction of the electric energy input, i.e. after td = 220 ns. The distribution of the gas density ρg changes so that ρg in the center of the channel becomes smaller, while high density exists in the shock region. The pressure at the shock boundary is an order of magnitudes higher than that of the background pressure. From about 10 μs onward, Tg in the whole discharge channel is below 1500 K, the Tg decay versus time becomes slower. This is because the gas does not transport much energy by heat 87 5.4. E XTENDED PHYSICAL MODEL FOR DISCHARGE IN SCF S 5 Temperature [K] 10 3 ns 49 ns 4 220 ns 10 1 μs 10 μs 3 10 50 μs 100 μs 2 Velocity [m/s] 10 −7 10 −6 10 −5 −4 10 10 −3 −2 10 Radius [m] −1 10 10 0 10 220 ns 600 49 ns 1 μs 400 10 μs 200 3 ns 0 −7 10 −6 10 −5 50 μs −4 10 10 −3 −2 10 Radius [m] 10 100 μs −1 10 0 10 Density [kg/m3] 250 200 1 μs 150 49 ns 220 ns 3 ns 100 10 μs 50 μs 100 μs 50 0 −7 10 −6 10 −5 10 −4 10 −3 −2 10 Radius [m] 10 −1 10 0 10 49 ns 3 ns g Pressure ratio P /P back 2 10 220 ns 1 10 1 μs 10 μs 0 50 μs 100 μs 10 −7 10 −6 10 −5 10 −4 10 −3 10 Radius [m] −2 10 −1 10 0 10 Figure 5.11 – Parameters of the N2 temperature Tg , velocity u, density ρg , and pressure ratio to the background pressure Pg /Pback , in the radial coordinate of the spark channel at different moment after the streamer bridges the switch gap. conduction, due to the flatter temperature profile and smaller thermal conductivity. The shock wave propagates further during this time region. The gas density ρg in the channel recovers to the background density. The peak values of velocity u, the gas density ρg , and pressure pg propagate together with the shock wave and decrease with time. From 88 5. T HEORETICAL MODELING OF DISCHARGE AND RECOVERY IN SCF S td ≈ 20 μs onward, the temperature decay becomes very slow. The peak temperature in the channel is about 800 K at td = 50 μs. From microsecond time range on the temperature on the axis of the discharge is lower than the temperature further from the axis. This might be due to the implementation of the net emission coefficient in equation (5.24) in the annular zones inside the channel. From 50 μs onward, the temperature on the axis of the spark channel is higher again than the temperature on the outer region of the spark channel. This is probably due to the fact that after 50 μs the system is equilibrated, and strong gradient effects like the nonmonotonic temperature profile disappear. The distance of the shock wave is several centimeter away from the discharge axis. Compared to the observed millimeter shock region in experimental work with 60 kV in a 50 mm gap under atmospheric pressure [244], the propagation of the shock front in our work is further from the axis. One of the important reasons is explained here. The experiment in a N2 discharge [245] shows that from tens of microsecond after the spark forms, the spark channel becomes a turbulent mix of excited and cold, recirculating gases. The hydrodynamic instability of the gas due to the turbulent mixing would cause the compression of the spark channel [246], while in our simulation the turbulent mixing is missing. Besides, with turbulent mixing the intensity of the channel cooling process will increase more sharply than only taking into account heat transfer [246]. Since in our model the temperature decrease is already convincingly fast in the first 20 μs after the discharge, we do not take the turbulence energy transport into account. We should be aware that the recovery process of the SC N2 would be faster than the results shown by this model. 0 10 1/eTaxis −1 10 500 K −2 10 1000 K 2000 K Radius [m] −3 10 5000 K −4 10 10000 K −5 20000 K 10 −6 10 −7 10 −8 10 −10 10 −9 10 −8 10 −7 10 −6 10 −5 10 −4 10 −3 10 Time [s] Figure 5.12 – Radius of spark channel with the region defined as temperature above 1/e · Taxis , 500 K, 1000 K, 2000 K, 5000 K, 10000 K, and 20000 K and respectively. Figure 5.12 gives the modeling results of the high temperature region of the spark channel for Tg equals to: 1/e · Taxis , 500 K, 1000 K, 2000 K, 5000 K, 10000 K, and 20000 K respectively. It can be seen that the kernel of the discharge for Tg ≥ 20000 K shrinks after 89 5.4. E XTENDED PHYSICAL MODEL FOR DISCHARGE IN SCF S 40 ns, whilst the Tg = 1000 K boundary compresses after several tens of microseconds. The characteristic time needed for establishing the thermal ionization equilibrium for N2 at a temperature of 20000 K is in the range of about 1 μs to 6 μs, as calculated with our specific initial electron density and the data given in [247]. For temperature of 20000 K, the fraction of thermally dissociated N2 is about 10−5 at a time of 1 μs, as reported in [248]. Since the time scale for establishing thermal dissociation and ionization equilibrium is much longer than the time duration of the high temperature zone in our modeling results, it is acceptable to exclude the two mechanisms from our model. 5 Temperature [K] 10 4 10 3 10 2 10 −11 10 −10 10 −9 −8 10 −7 10 −6 10 Time [s] −5 10 −4 10 10 Figure 5.13 – N2 temperature on the axis of the spark channel with pd = 24 bar · mm, TN2 = 300 K, and d = 0.3 mm. Breakdown Voltage [V] 29 kV 4 10 3 10 2 10 −10 10 −9 10 −8 10 −7 10 −6 Time [s] 10 −5 10 −4 10 −3 10 Figure 5.14 – The recovery breakdown voltage of the SC N2 with pd = 24 bar · mm, TN2 = 300 K, and d = 0.3 mm. The N2 temperature on the axis of the spark channel Taxis is plotted as the function of time, seen in figure 5.13. It can be seen that Taxis drops to 1000 K at 6 μs. In order to transfer the information of temperature decay to the dielectric recovery of the SCF, the streamer inception criterion is applied. The details of the calculations will be given in chapter 6, while here we only give the simulated results. Figure 5.14 gives the calculated breakdown voltage Ubr during the recovery process. The dielectric strength of the gap Ubr 90 5. T HEORETICAL MODELING OF DISCHARGE AND RECOVERY IN SCF S decreases from cold breakdown value Ucold = 29 kV to about 300 V when the discharge is fully developed. After the extinction of the electric energy input, Ubr starts to increase again. The value of Ubr recovers to 10 kV within 10 μs. After that the recovery of Ubr becomes slower, and Ubr recovers to 17 kV at 200 μs. The slower rate of rise of Ubr corresponds to the more flat temperature decay in the radial direction, and no significant increases of Ubr is expected after 20 μs. 5.5 Conclusions We developed two models for the simulation of discharge and recovery process in a SC switch. A simple analytic model gives the prediction of the recovery time in a SC N2 switch to be 1.5 ms after an energy deposition of 0.7 J, at gap width of 0.4 mm and flow rate of 98 m3 /h at STP (corresponding to 0.675 m3 /h at working pressure of 150 bar). The prediction of this simple model provides important design data for the SC switches in our work. However, due to the simplified heat transfer mechanisms and radial distribution of parameters, the simulation results is only an order of magnitude estimate. An extended physical model for the simulation of the discharge inside SC N2 covering the streamer-to-spark transition and discharge & post-discharge stages is developed. The results of the modeling show that the gas temperature in the spark channel increases from background temperature to 5000 K within 1.5 ns after the streamer bridges the gap, and in the meanwhile the dielectric strength of the SC N2 drops to about 300 V. During spark development the temperature rises to the peak value of 22000 K at 3 ns after start of the spark formation. The spark formation time is much smaller than that in atmospheric pressure, although with comparable reduced electric field. Due to the high heat transfer capability of the SCF, the N2 temperature on the spark axis decays to 1500 K at about 10 μs after the breakdown. After 70 μs the dielectric strength of the gap recovers to about half of the cold breakdown value, and the recovery of the dielectric strength slows down afterwards because of slower temperature decay. The obscene of a turbulence mechanism might be responsible for the slower temperature decay in the late stage. The influence of the thermal conductivity on the simulation results is investigated. Different settings of thermal conductivity result in distinct temperature profiles along the time axis, but the differences are very small. Both experimental and numerical investigations indicate that SCF is an environmental harmless insulating medium with proven high breakdown voltage and fast recovery speed. C HAPTER 6 C OMPARISON OF EXPERIMENT AND MODEL 6.1 Introduction In chapter 4 we have measured the breakdown voltage and dielectric recovery in SC switches under various voltages sources. The simulation of the discharge and recovery in SCFs has been introduced in chapter 5. In this chapter, by comparing the experimental results with the calculations, we test the validity of the models generated in our work, and verify the properties of SCFs as switching media in depth. In section 6.2 the dielectric strength of SC N2 is calculated by simple Paschen’s law and by streamer inception criterion with enhanced ionization, respectively. The measured breakdown voltages are compared with the theoretical calculations. Section 6.3 tests the two theoretical models introduced in chapter 5, by comparing the measured recovery breakdown voltages of SC N2 switches with the simulation results. Conclusions are given in section 6.4. 6.2 6.2.1 Breakdown voltage in SCFs Principle of Paschen’s law As described in chapter 3.2, the breakdown mechanisms of a gas insulator: Townsend mechanism and streamer mechanism, can be described both by the Paschen’s law. Here the principle of the Paschen’s law is generally introduced. In a homogeneous field, if an avalanche is developing from a single electron at the cathode, the number of the electrons Ne at distance x from the cathode can be described 91 92 6. C OMPARISON OF EXPERIMENT AND MODEL by [243]: Ne = exp 0 x (α − η )dx = exp[(α − η )x], (6.1) in which α is the ionization coefficient and η the attachment coefficient. The number of the positive ions Ni left in the avalanche tail can be calculated from the value of Ne , using equation Ni = x 0 αNe dx = α {exp[(α − η )x] − 1}. α −η (6.2) Townsend mechanism If the electron number Ne in the first avalanche is lower than a critical number Ncr , the positive ions as well as the photons emitted from the avalanche lead to the start of a next avalanche at the cathode. New initial electrons are released from the cathode, according to the secondary emission law, with the coefficient denoted as γ. The number of the new initial electrons Ne can be calculated with: Ne = γNi = γ α {exp[(α − η )d] − 1}. α −η (6.3) If the number of the new electrons satisfies the relation Ne ≥ 1, the successive avalanche developed from the new electrons will be larger than the previous one. And so on, the following avalanches grow steadily, finally causing the breakdown of the gap. The breakdown following this mechanism is called ’Townsend mechanism’. So the criterion for the Townsend breakdown can be expressed by equation: γ α {exp[(α − η )d] − 1} ≥ 1. α −η Equation (6.4) can be rewritten as α −η (α − η )d ≥ ln +1 . αγ (6.4) (6.5) In a gas with small or negligible electron attachment, we have relation α >> η. So the right side of equation (6.5) can be simplified to be: α −η ln + 1 ≈ ln(1/γ + 1) = KTown , (6.6) αγ in which KTown is the discharge constant corresponding to Townsend breakdown mechanism. The value of (α − η ) can be measured empirically and the measured value can be described by −Bpd (α − η ) = A · exp( ), p V (6.7) 6.2. B REAKDOWN VOLTAGE IN SCF S 93 in which p is the gas pressure; d is the gap width; A and B are constants depending on the gas composition, related to the primary ionization coefficient. A is the saturation ionization in the gas at particular E/p (electrical field stress/pressure), and B is related to the excitation and ionization energies [249]. At the breakdown voltage Vb the relation in equation (6.5) must be fulfilled. Combining equations (6.5)-(6.7), the breakdown voltage of a gas undergoing Townsend mechanism can be calculated by Vb = Bpd Bpd = . Apd Apd ln ln KTown ln(1 + 1/γ ) (6.8) Streamer mechanism On the other hand, if the number of electrons Ne in the first avalanche reaches a critical value Ncr , the spatial distribution of the electron in the avalanche head and positive ions in the avalanche tail will generate a space charge induced electric field EL . Under the combination of EL and the external field, the total electrical field is locally enhanced. Ionization is increased at the place of the locally enhanced electric field and new avalanches are initiated and propagate. Streamer is formed by the coalescence of these avalanches. Eventually when the streamer bridges the inter-electrode gap, breakdown occurs. This breakdown mechanism is called ’streamer mechanism’. In a homogeneous electric field the criterion of streamer breakdown can be written as: Ne = exp[(α − η )xcr ] ≥ Ncr , with xcr ≤ d. In a non-homogeneous electric field the relation is expressed by: x cr Ne = exp (α − η )dx ≥ Ncr , with xcr ≤ d. (6.9) (6.10) 0 If we write ln(Ncr ) = Kstreamer in equations (6.9) and (6.10), we can easily find that actually the criteria for Townsend mechanism and streamer mechanism can be expressed by the same equation, only with different discharge constants: Kstreamer for streamer mechanism and KTown for Townsend mechanism. Hence equation (6.8) is also applicable for the calculation of breakdown voltage following streamer mechanism (in a homogeneous electric field), if we implement the constant Kstreamer instead of KTown in the equation. For a gap width of several to tens of centimeter the value of the critical electron number is assumed to be Ncr = 106 − 108 . The constant for streamer mechanism breakdown has then the value of Kstreamer = 13.8 − 18.4 [243]. 6.2.2 Violation of simple Paschen’s curve In high pressure gases including SCFs, the measured breakdown voltage is found to be lower than the calculated value by the Townsend mechanism. The possible reasons are: 94 6. C OMPARISON OF EXPERIMENT AND MODEL 1) The electron-field emission from the cathode under high density situation [18, 27]; 2) The ionization is enhanced at the protrusion on the electrode surface roughness [53]; 3) Particles or dusts are responsible for the micro-discharge generated near by the electrodes [53, 250]. Simply calculating the breakdown voltage from equation (6.8) using the constant KTown or Kstreamer cannot precisely predict the breakdown voltage in high pressure gases. In order to more precisely calculate the breakdown voltage in SCFs, in our work we take the factor of enhanced ionization into consideration. The breakdown voltages in N2 calculated from two approaches: I. Paschen’s curve calculated from the Townsend breakdown mechanism and II. streamer inception criteria taking into account surface roughness (enhanced ionization coefficient), are compared with the measurements in SC N2 switches obtained in chapter 4. 6.2.3 Comparison of experiments with theories Approach I. Paschen’s curve in N2 The Paschen’s curve in N2 can be calculated from equation (6.8). The constants in equation (6.8) are A = 112.50 ionization/(kPa · cm) and B = 2737.50 V/(kPa · cm) [251]. The discharge constant KTown [251] has the form of: ⎧ A pd ⎪ ⎪ , with 0.0133 ≤ ≤3 ⎪ ⎪ −0.0514 kPa · cm ⎪ exp 2.5819 × (pd) ⎪ ⎨ A pd , ≤ 100 with 3 ≤ . (6.11) KTown = 0.1030 ⎪ kPa · cm exp 2.4043 × (pd) ⎪ ⎪ ⎪ A pd ⎪ ⎪ , with 100 ≤ ≤ 1400 ⎩ exp (3.8636) kPa · cm Approach II. Streamer inception taking into account surface roughness If a gap filled with SC N2 (density nN2 ) is applied with an electric field of E, avalanches are initiated from the places where have highest reduced electric field E/nN2 and start to propagate. These places can be either a small protrusion on the electrode surface or the low density region of the discharge channel. Usually these are the hottest regions in the center of the channel, but with the varying pressure in the channel, in reality it might also be at the boundaries. If the avalanche attains a critical electron number Ncr within xcr ≤ d, it leads to fast moving streamers from its head. These streamers can result in partial or complete breakdown in non-uniform field gaps. We calculate the breakdown voltage according to the discharge parameters on the axis, by assuming a streamer initiating from a semi-ellipsoid protrusion on the electrode surface, seen in figure 6.1. The major semi-axis of the protrusion is 20 μm, and the minor semi-axis 6.2. B REAKDOWN VOLTAGE IN SCF S 95 Figure 6.1 – The geometry of the protrusion on the surface of the electrode [16]. 10 μm. So the electric field distribution can be calculated with [16] ⎫ ⎧ 1 x+a+c (x + a)c ⎪ ⎪ ⎪ ⎪ ln − ⎬ ⎨ 2 x + a − c (x + a) 2 − c2 , E(x) = E0 1 − 1 a+c c ⎪ ⎪ ⎪ ⎪ ln − ⎭ ⎩ 2 ac a (6.12) in which E0 is the averaged electric field; a√and b are the parameters of the protrusion geometry, seen in figure 6.1; c is given as c = a2 − b2 . The streamer inception criterion can be expressed by [252] xcr 0 α (E(x)) dx = ln(Ncr ), (6.13) in which E(x) is the electrical field at the distance x from the tip of the protrusion; Ncr is the critical number of the electrons; α [m−1 ] is the ionization coefficient dependent on E/nN2 and is got from BOLSIG+ [225] (more detailed discussion can be found in [103]). The value of ln(Ncr ) for N2 is a function of the pd, which can be calculated by [253] ⎧ ⎪ ⎨ 13.4 + 1.74ln(pd), 2 × 10−3 ≤ pd ≤ 0.05 bar · cm . (6.14) ln(Ncr ) = pd ⎪ ⎩ 5.75 − 0.76ln(pd), 0.05 ≤ ≤ 10 bar · cm The criterion of breakdown of the gap in this work is defined as: under an electric field E0 = Ebd in equation (6.12), if equation (6.13) is satisfied at xcr ≈ d, we say that the streamer can bridge the electrodes hence cause the breakdown of the whole gap. Comparison with experimental measurements The simple Paschen’s curve as well as the breakdown voltage calculated from the streamer inception criterion with enhanced ionization are plotted in figure 6.2 and figure 6.3. The discontinuity of the dashed line in figure 6.2 is caused by the dependence of ln(Ncr ) on the value of the pd, as shown in equation (6.14). The measured dielectric strength of SC N2 96 6. C OMPARISON OF EXPERIMENT AND MODEL switches are plotted in the figure as well. The calculated breakdown electric field Ebd and reduced breakdown electric field Ebd /p are compared with the measurements. The measured Ebd in SC N2 is as high as 180 kV/mm at pd = 50 bar · mm. This is comparable to solid insulating materials which have dielectric strengths reported to be 10 − 150 kV/mm for our gap width range. In the case of very thin films, some materials have a higher dielectric strength (around 400 kV/mm for 40 μm film of Kapton) [254]. From the measurements we can find that in general Ebd increases with higher value of pd, but the gain slows down for higher pd values. This observation confirms the description by Cohen [255] in his work on electric strength of highly compressed gases. 250 Simple Paschen’s curve 200 Breakdown field E bd [kv/mm] 300 150 Fast pulse, 0.6 - 0.66 mm Fast pulse, 0.37 mm 100 Fast pulse, 0.26-0.32 mm Fast pulse, 0.2-0.25 mm 50 Moderate pulse, 0.3 mm Streamer inception criterion Moderate pulse, 0.25 mm Slow pulse, <=0.16 mm 0 0 10 20 30 40 pd [bar*mm] 50 60 70 80 Figure 6.2 – Comparison of the experimental data on the breakdown field Ebd in SC N2 switches with theoretical calculations. Solid line represents Paschen’s curve in N2 ; dashed line represents the calculated breakdown field following the streamer inception criterion with enhanced ionization at the small protrusion on electrode surface. At pd value below 15 bar · mm the measured Ebd matches the prediction by Paschen’s law. Above this value deviation from Paschens’s curve is observed, and the value of Ebd tends to rise more slowly from pd = 40 bar · mm onward. No obvious distinction regarding to the steepness of the voltage sources is observed. Except for d > 0.6 mm, the measured Ebd does not show much difference at different gap widths. The failure of Paschen’s law under high pd value was reported as associated with field emission of electrons from the cathode, as described in [27]. The measured Ebd /p of SC N2 switches is plotted in figure 6.3. Ebd /p in SC N2 is found to decrease fast with increasing pd below 10 bar · mm, after then the slope becomes more steady. By comparing with the Paschen’s law we find that the measured Ebd /p in SC N2 matches the Paschen’s curve for fast rising pulses at pd < 5 bar · mm only. For the 97 6.3. D IELECTRIC RECOVERY IN SCF S 8 Fast pulse, 0.6 - 0.66 mm Fast pulse, 0.37 mm 7 Fast pulse, 0.26-0.32 mm Fast pulse, 0.2-0.25 mm Reduced breakdown field [kV/mm/bar] 6 Moderate pulse, 0.3 mm Moderate pulse, 0.25 mm 5 Slow pulse, <=0.16 mm 4 Simple Paschen’s curve 3 2 1 0 0 Streamer inception criterion 10 20 30 40 pd [bar*mm] 50 60 70 80 Figure 6.3 – Comparison of the experimental data on the reduced breakdown field Ebd /p in SC N2 switches with theoretical calculations. Solid line represents Paschen’s curve in N2 ; dashed line represents the calculated reduced breakdown field following the streamer inception criterion with enhanced ionization at the small protrusion on electrode surface. moderate and slow pulses as well as the fast pulses at pd > 5 bar · mm the measured Ebd /p is lower than the prediction by Paschen’s law. For pd above 20 bar · mm, the dielectric strength calculated by the streamer inception criterion with enhanced ionization matches the measured values. 6.3 6.3.1 Dielectric recovery in SCFs Validation of simple analytic model - comparison with an air plasma switch The recovery time in air predicted by the simple analytic model introduced in chapter 5.2 is compared with the experimental results of an air-flushed plasma switch with pressure of 2 − 8 bar. The air plasma switch was tested under a voltage source with repetition rate of 10 − 1000 Hz and peak voltage of 30 kV. The criterion of defining the recovery of the switch δ is the same as that of the SC switch (B) under 1 kHz source (introduced in section 4.3). The reciprocal of the repetition rate at which δ ≥ 80% is taken as the recovery time of the air plasma switch [194]. The recovery time of the air plasma switch estimated by this model is plotted as function of the air flow rate in the range of 0 − 40 m3 /h at working pressure 2.5 bar (corresponding to flow velocity 0 − 19 m/s in a 7.35 mm gap) in figure 6.4. The experimental results of the 98 6. C OMPARISON OF EXPERIMENT AND MODEL 35 Recovery time [ms] 30 25 20 Modeling results 15 10 5 0 0 Experimental results 20 40 60 3 Flow rate at STP [m /h] 80 100 Figure 6.4 – Predicted recovery time of the air plasma switch after the energy deposition of 0.7 J, and comparison with the experimental results. Gap width 7.35 mm, flow rate at STP zero to 98 m3 /h (corresponding to flow rate of 0 − 40 m3 /h and flow velocity of 0 − 19 m/s in the gap at working pressure 2.5 bar). recovery time are also plotted in the figure. From figure 6.4 we can find that the calculated recovery time is in the same order of magnitude, and is almost twice of the measured values. There are several factors that might cause the deviation of the modeled value from the experimental results. First of all, the heat transfer coefficient is taken from the value corresponding to the average temperature of the hot gas over the temperature decay range, and is kept constant in the process. Secondly, the simple model assumes homogeneous temperature T, density ρ, and pressure p profiles inside the channel, whereas in practice the profiles have peak values on axis or on outer radius. Thirdly, heat conduction to the electrodes is not included. This lack of heat conduction mechanism is partly compensated by the heat convection between the gas on the spark channel outer edge and the environmental gas under situation of larger temperature difference than that in reality. Moreover, radiation, which is not accounted for as well, also reduces the recovery time. Last but not least, the breakdown energy is taken as a constant input parameter, whereas from the experimental measurements we observed that the breakdown voltage varies slightly with the experimental settings such as repetition rate and gap width. 6.3.2 Validation of extended physical model - comparison with SC switch measurements Effects of thermal conductivity The temperature decay inside the spark channel strongly depends on the thermal conductivity k of the medium. The impact of k on the simulation results of the extended model 99 6.3. D IELECTRIC RECOVERY IN SCF S introduced in chapter 5.4 is inspected here. 6 k 16(a) Thermal conductivity [Wm−1K−1] k 16(b) 5 4 3 2 1 0 0 0.5 1 1.5 Temperature [K] 2 2.5 4 x 10 Figure 6.5 – Thermal conductivity of N2 calculated with the two sub-equations in (5.26). Solid line - equation (5.26(a)), Dash line - equation (5.26(b)). 4 2.5 x 10 Tg for k16(b) Tg for k16(a) Temperature in the axis [K] 2 1.5 1 0.5 0 −11 10 −10 10 −9 10 −8 10 Time [s] −7 10 −6 10 −5 10 Figure 6.6 – Modeled N2 temperature in the axis of the spark channel with thermal conductivity k introduced in equation (5.26(a)) and equation (5.26(b)) respectively. The initial parameters are taken from table 5.2. Figure 6.5 gives the k of N2 calculated with sub-equation (5.26(a)) and (5.26(b)) in the temperature range of 300 − 25000 K. The value of the thermal conductivity calculated from 100 6. C OMPARISON OF EXPERIMENT AND MODEL the two equations differs when Tg > 2000 K, and the largest disparity happens at temperatures around 7000 K and 15000 K. The modeled gas temperatures on the axis of the spark channel obtained with the two different thermal conductivity values are given in figure 6.6. The figure shows that temperature is not very sensitive on the choice of thermal conductivity model. Effects of working pressure With the thermal conductivity given in equation (5.26), the pressure dependence of the recovery process in N2 after breakdown is investigated with the extended model introduced in chapter 5.4. The dielectric recovery breakdown voltage of the SC switch gap is calculated with the streamer inception criterion with enhanced ionization, as been introduced in section 6.2.3. Three working pressures: 80 bar, 10 bar, and 5 bar are simulated. The basic parameters of the models are given in table 6.1, while the other initial parameters can be calculated by the scaling properties given in table 5.2. Due to the unsolved numerical instability at larger spark radius in the simulation, we choose the same initial radius: 35 μm for the various pressures. Table 6.1 – Background parameters of the modeling. Pressure Gap width Temperature Initial radius 80 bar 10 bar 5 bar 0.3 mm 2.0 mm 2.0 mm 300 K 300 K 300 K 35 μm 35 μm 35 μm The simulated recovery breakdown voltage in N2 at these three working pressures are given in figure 6.7. The simulated cold breakdown voltage has a value of 29 kV at p = 80 bar, d = 0.3 mm, 22 kV at p = 10 bar, d = 2 mm, and 11.8 kV at p = 5 bar, d = 2 mm, respectively. After the breakdown of the medium, the withstand voltages at p = 80 bar and p = 10 bar s predicted to decrease to approximately 300 V, while at p = 5 bar the value drops below 100 V. After the extinction of the applied energy (current lasting about 200 ns), the breakdown voltages at the three working pressures start to recover. At a time moment of 200 μs after the breakdown, the breakdown value at 80 bar recovers to approximately 50 % of the cold breakdown value. The recovery breakdown voltage at p = 10 bar and at p = 5 bar, however, recovers to less than 25 % of the cold breakdown voltage at the moment of 200 μs after the breakdown. The measured recovery breakdown voltages of SC switch (B) at time lags between two pulses in the range of 200 μs − 1 s are also plotted in figure 6.7. The values at time lags shorter than 200 μs could not be measured with the existing setups. The measured recovery breakdown voltage increases with larger medium pressure, which is consistent with the modeling results. The simulated cold dielectric strength at 80 bar, d = 0.3 mm is 96.7 kV/mm, while the experimental results at 75 bar, d = 0.25 mm is 96 kV/mm at the 101 6.4. C ONCLUSIONS 5 10 Experimental, 75 bar, d=0.25 mm 29 kV Modeling, 80 bar, d=0.3 mm Breakdown Voltage [V] 22 kV 4 10 11.7 kV Experimental, 10 bar, d=0.25 mm Modeling, 10 bar, d=2.0 mm 3 10 Modeling, 5 bar, d=2.0 mm 2 10 −10 10 −9 10 −8 10 −7 10 −6 10 −5 10 −4 10 −3 10 −2 10 −1 10 0 10 Time [s] Figure 6.7 – Comparison of the experimental and modeling results of the recovery breakdown voltage in SC N2 switch at various N2 pressures. repetition of 5 Hz (time lag between pulses 0.2 s). Good consistency is found between the simulation and measurements of the cold breakdown voltage. The simulated recovery breakdown voltages are compared with the measured values. From the comparison we can find that at a similar gap width, the simulated breakdown voltages have good consistency with the experiments, though are slightly lower than the experimental measurements. The percentage of the simulated recovery breakdown voltage (at p = 80 bar, d = 0.3 mm) to the cold breakdown value at 200 μs is 50 %. The experimental results of 75 bar, 0.3 mm at 5 kHz repetition rate (time lag between pulses 200 μs) are 80 % of the value at 5 Hz. The possible reasons of the lower calculated recovery breakdown voltage than measured values have been discussed in chapter 5.5. 6.4 Conclusions We calculated the dielectric strength in SC N2 using two approaches: Paschen’s law using simplified discharge constants and streamer inception criterion with enhanced ionization. The measured breakdown voltages in SC N2 switches are compared with the calculations. The deviation of the dielectric strength from the simple Paschen’s curve at high pd value is observed. Breakdown voltage calculated by streamer inception with enhanced ionization is found to match the measurements in SC N2 in the high pd range. The simple analytic model is validated by comparing the simulation results in air with the measurements of an air plasma switch. The validation of the extended physical model is done by comparing the simulation results in SC N2 with the measurements in a SC switch. The dependence of the extended model on the thermal conductivity of the insulating me- 102 6. C OMPARISON OF EXPERIMENT AND MODEL dium is investigated. The modeled recovery breakdown voltages at different pressures are compared. The simulation results are compared with the experimental measurements in SC switch (B) (under repetition operation mode up to 5 kHz. Table 6.2 compares the experimental and theoretical results of the dielectric strength and recovery time in SC N2 switches. Good consistency exists between the experimental measurements and theoretical calculations. The Paschen’s curve calculated from simplified discharge constant is consistent with the measured dielectric strength in SC N2 , in the range of p · d ≤ 20 bar · mm. Above this value the Paschen’s curve gives too high values, whereas the streamer inception criterion with enhanced ionization mechanism gives good prediction of the dielectric strength in SC N2 at higher pd values. The modeling results of the recovery breakdown voltage are slightly lower than the experimental values, and improvement of the present model could be researched. Table 6.2 – Comparison of the experimental and theoretical results of breakdown and recovery in SC N2 switches. Parameter Experiment Model p · d ≤ 18 bar · mm follows Paschen’s curve (with simplified constant); Breakdown field 60 − 180 kV/mm p · d > 18 bar · mm follows streamer inception mechanism (with enhanced ionization) Recovery time < 200 μs at 75 bar 200 μs at 80 bar (Vrecov = 80 %) (Vrecov = 50 %) C HAPTER 7 C ONCLUSIONS AND R ECOMMENDATIONS 7.1 Conclusions This thesis work studies the characteristics of supercritical fluids applied to high power switching. This is a new field that has rarely been explored. Literature about the physical properties and applications of SCFs in multiple applications were reviewed. Based on the data provided by a simple analytic model, we designed and manufactured three SCF insulated switches. Under different voltage sources: fast rising pulses, moderately rising pulses, slowly rising pulses, high repetition rate pulses up to 5 kHz, and a simple synthetic arc current source, the breakdown and recovery characteristics of the SC N2 switches are extensively studied. With an extended physical model the discharge and recovery process in SC N2 was investigated theoretically. The modeling results were compared with the experimental measurements. Good consistency between the experimental and theoretical results was observed, while the disparities were discussed. Table 7.1 gives a short summary of the work that has been carried out within this dissertation. Properties of SCFs The state equation of a SCF is introduced and the physical parameters of SCFs such as viscosity, density, diffusivity, heat capacity, and thermal conductivity are extrapolated from literature. SCFs have liquid like properties such as high density and high thermal conductivity; gas like properties such as low viscosity and high diffusivity. Via literature survey, the breakdown voltage in SCFs is proven to be very high. Although few research on the dielectric recovery of SCFs has been carried out, the combined advantages of liquids and gases indicate the capability of fast dielectric recovery of SCFs. 103 104 7. C ONCLUSIONS AND R ECOMMENDATIONS Table 7.1 – Summary of the work on SCF switching in this thesis work. Realized Various SC switch setups Analysis Experimental analysis Experimental analysis of of breakdown and recovery current interruption capability ⇑ comparison ⇓ Two models Analytic and numerical − results of discharge and recovery Experimental measurements in SCF insulated switches Several SCF insulated switches as well as their experimental setups are designed and manufactured. The dielectric strength of SC N2 switches is studied experimentally. SC N2 shows excellent insulation properties: insulation strength of 60 − 180 kV/mm is observed in sub-millimeter gaps. The dielectric recovery of SC N2 switches is analyzed under repetitive voltage pulses with repetition rates up to 5 kHz. The experimental results prove that the recovery breakdown voltage in SC N2 increases with pd value, while too small gap width deteriorates the recovery percentage of the switch. In high repetition rate mode, the recovery breakdown voltage of SC N2 (at a pressure above 50 bar and gap width of 0.25 mm) is found to be 80 % of the cold breakdown value within 200 μs in non-flushed pre-firing mode. The recovery breakdown voltage at smaller gap width (0.15 mm) show less significant relationship to the repetition rate compared to that at larger gap width (0.25 mm). The current interruption capability of high-frequency (≥ 7 kHz) and low (< 500 A) current of SC N2 is investigated experimentally. SC N2 switch with fixed electrodes and small inter-electrode distance can successfully interrupt the current with rate-of-rise in the range of 0.14 − 3 A/μs and oscillation frequency up to 100 kHz at approximately 2 ms after the breakdown. At the current interruption the returning voltage has a value of 200 − 500 V at 1.5 mm gap width. The current slope di/dt at the interruption moment is between 2000 A/s and 5000 A/s, in a 40 bar, 2.2 mm gap. Forced flushing results in faster recovery of the former arc channel, increased ac voltage, earlier successful current interruption, and increased rate-of-rise of transient recovery voltage du/dt. The experimental results indicate the high arc interruption capability of SC N2 . Modeling of the discharge in SCFs Two models are developed to theoretically study the breakdown and recovery process in SCFs. A simple analytic model utilizes the theory of gas cooling by adiabatic expansion 7.2. R ECOMMENDATIONS FOR FUTURE WORK 105 and the subsequent heat transfer mechanism. The predicted recovery time of SC N2 gives reference parameters for the design of the SC switches. Via an extended physical model, the discharge formation, temperature decay, and dielectric recovery in a SC N2 switch are simulated. The simulation results in a 80 bar SC N2 switch reveal that at 200 μs after the breakdown, the dielectric strength of the gap recovers to about half of the cold breakdown value. Afterwards the recovery of the dielectric strength slows down, because of the slower temperature decay. The absence of the turbulence mechanism might be responsible for the slower temperature decay in the late stage. Comparison of experiment and model The theoretical results of the breakdown and recovery in SC N2 switches are compared with the experimental measurements. The Paschen’s curve calculated from simplified discharge constant coincides with the measured dielectric strength of SC N2 in low pd range. At high pd values Paschen’s curve gives too high value, while the streamer inception criterion with enhanced ionization gives good prediction of the dielectric strength in SC N2 . The modeling results of the recovery breakdown voltage have good consistency with the experiments, though are slightly lower than the experimental results, and possible reasons are discussed. 7.2 Recommendations for future work Experimental work • In the present work the thermodynamic parameters of the SCFs during discharge can be only theoretically estimated. Diagnostic components could be added, measuring the pressure inside the discharge channel. The plasma temperature can be measured optically by e.g. spectroscopic methods. • There are no reports yet about the kinetic parameters of plasmas in SCFs such as the initial electron density, electron-ion recombination rate, and ionization rate. The method in present work is scaling up the values at ground pressure to the working pressure by the similarity law. It is interesting to do some experimental research on the parameters of plasmas in high pressure gases including SCFs. • For the study of arc interruption characteristics, non-moving electrodes and flushing perpendicular to the arc channel are basic ingredients of the SC switch in this work. For the future research on the arc interruption of SCFs, moving electrode contacts and axial SCF flushing need to be considered in the SC switch design. Circuits that can produce power frequency currents could be considered as well. Theoretical analysis The theoretical models generated in this work use some simplified methodologies e.g. simplified kinetic mechanisms and one-dimensional geometry. These simplifications allow us 106 7. C ONCLUSIONS AND R ECOMMENDATIONS to make the first step in theoretical study of discharges in SCFs, but have influence on the accuracy of the simulation results. For further development of the theoretical models, the following recommendations are made: • The kinetic mechanisms need to be improved in the future theoretical models. More reaction species need to be taken into account. • Under continuous energy deposition, which mimics the discharge situation in a SC switch applicable for circuit breakers, the mechanisms of thermal dissociation and thermal ionization need to be considered. • In the late stage of the extended physical model, mechanism of turbulent mixing would be helpful to model the recovery of the spark channel more precisely. • A two dimensional model would be able to more precisely study the streamer propagation and the subsequent heat transfer phenomenon in SCFs, in both in radial and axial coordinates. • Heat loss due to melting, evaporation, or direct sublimation of electrode materials would mean a faster loss of thermal energy and thus a faster recovery. It would be interesting to take this loss mechanism into account in a next research step. A PPENDIX A1. State equation of nitrogen The general state equation of a fluid can be expressed using the Helmholtz energy α [J/mol] with independent variables of density ρ [mol/m3 ] and temperature T [K] by [114] α (ρ, T) = α 0 (ρ, T) + α r (ρ, T), (A-1) where α 0 (ρ, T) [J/mol] stands for the ideal gas contribution to Helmholtz energy; α r (ρ, T) [J/mol] is the residual Helmholtz energy corresponding to the influence of inter-molecular forces. Ideal gas Helmholtz energy can be written as α 0 = lnδ + a1 lnτ + a2 + a3 τ + a4 τ −1 + a5 τ −2 +a6 τ −3 + a7 ln [1 − exp(−a8 τ )], (A-2) in which a1 = 2.5, a2 = −12.76952708, a3 = −0.00784163, a4 = −1.934819 × 10−4 , a5 = −1.247742 × 10−5 , a6 = 6.678326 × 10−8 , a7 = 1.012941, and a8 = 26.65788. The function form for the residual Helmholtz energy is expressed by: αr = 6 32 k=1 k=7 ∑ Nk δ ik τ jk + ∑ Nk δ ik τ jk exp(−δ lk ) + 36 ∑ Nk δ ik τ jk exp(−Φk (δ − 1)2 ) − β (τ − γk )2 , (A-3) k=33 in which the coefficients are given in table A-2 and table A-3. Pressure of the fluid p [Pa] can be calculated as the ideal gas contribution plus a correction term given by the derivative of the residual Helmholtz energy: r ∂α p = ρRT 1 + δ . (A-4) ∂δ τ 107 108 A PPENDIX The isochoric capacity cv [J/(mol · K)] and isobaric capacity cp [J/(mol · K)] of N2 are calculated with 2 0 2 r ∂ α ∂ α 2 + cv = −Rτ ; (A-5) ∂ τ2 δ ∂ τ2 δ r 2 r 2 ∂α ∂ α 1+δ −δτ ∂δ ∂ τ∂ δ cp = cv + R r τ 2 r , ∂α ∂ α −δ2 1 + 2δ ∂δ τ ∂δ2 τ (A-6) in which R [J/(mol · K)] is the molar constant, δ = ρ/ρc the reduced density, and τ = Tc /T the reduced temperature. The partial equations of α 0 and α r used in the equations above are 6 32 ∂ αr = ∑ ik Nk β ik τ jk + ∑ ik Nk β ik τ jk exp(−β lk ) × (ik − lk β lk ) ∂ δ τ k=1 k=7 36 ∑ ik Nk β ik τ jk exp(−φk (β − 1)2 ) − βk (τ − γk )2 [ik − 2δ φk (β − 1)]; + (A-7) k=33 τ2 τ 2 ∂ 2 α0 ∂ τ2 ∂ 2 αr ∂ τ2 = −a1 + 2a4 τ −1 + 6a5 τ −1 + 12a6 τ −3 − a7 a28 τ 2 δ δ = 6 32 k=1 k=7 (A-8) ∑ jk (jk − 1)Nk δ ik τ jk + ∑ jk (jk − 1)Nk δ ik τ jk exp(−β lk ) 36 + exp(a8 τ ) ; [exp(a8 τ ) − 1]2 ∑ Nk β ik τ jk exp −φk (β − 1) 2 − βk (τ − γk ) 2 [jk − 2τβk (τ − γk )]; (A-9) k=33 δ ∂ αr ∂δ + τ = 6 32 k=1 k=7 ∑ jk Nk β ik τ jk + ∑ jk Nk β ik τ jk exp(−β lk ) × (ik − lk δ lk ) 36 ∑ Nk β ik τ jk exp −φk (β − 1) 2 − βk (τ − γk ) 2 ×[ik − 2δ φk (δ − 1)]; (A-10) k=33 δτ + ∂ 2 αr ∂δ∂τ 36 = 6 32 k=1 k=7 ∑ ik jk Nk β ik τ jk + ∑ jk Nk β ik τ jk × exp(−β lk )(ik − lk δ lk ) ∑ Nk β ik τ jk × exp −φk (β − 1) 2 − βk (τ − γk ) 2 × [ik − 2δ φk (δ − 1)][jk − 2τβk (τ − γk )]; k=33 (A-11) 109 Table A-2 – Parameters used in state equation of nitrogen. k Nk ik jk lk 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 0.924803575275 −0.492448489428 0.661883336938 −0.192902649201 × 101 −0.622469309629 × 10−1 0.349943957581 0.564857472498 −0.161720005987 × 101 −0.481395031883 0.421150636384 −0.161962230825 × 10−1 0.172100994165 0.735448924933 × 10−2 0.168077305479 × 10−1 −0.107626664179 × 10−2 −0.137318088513 × 10−1 0.635466899859 × 10−3 0.304432279419 × 10−2 −0.435762336045 × 10−1 −0.723174889316 × 10−1 0.389644315272 × 10−1 −0.212201363910 × 10−1 0.408822981509 × 10−2 −0.551990017984 × 10−4 −0.462016716479 × 10−1 −0.300311716011 × 10−2 0.368825891208 × 10−1 −0.255856846220 × 10−2 0.896915264558 × 10−2 −0.441513370350 × 10−2 0.133722924858 × 10−2 0.264832491957 × 10−3 0.196688194015 × 102 −0.209115600730 × 102 0.167788306989 × 10−1 0.262767566274 × 104 1.0 1.0 2.0 2.0 3.0 3.0 1.0 1.0 1.0 3.0 3.0 4.0 6.0 6.0 7.0 7.0 8.0 8.0 1.0 2.0 3.0 4.0 5.0 8.0 4.0 5.0 5.0 8.0 3.0 5.0 6.0 9.0 1.0 1.0 3.0 2.0 0.25 0.875 0.5 0.875 0.375 0.75 0.5 0.75 2.0 1.25 3.5 1.0 0.5 3.0 0.0 2.75 0.75 2.5 4.0 6.0 6.0 3.0 3.0 6.0 16.0 11.0 15.0 12.0 12.0 7.0 4.0 16.0 0.0 1.0 2.0 3.0 0 0 0 0 0 0 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 3 3 3 3 4 4 4 4 2 2 2 2 110 A PPENDIX δ2 ∂ 2 αr ∂ τ2 τ = 6 ∑ ik (ik − 1)Nk β ik τ jk k=1 + ∑ jk Nk β ik τ jk × exp(−β lk ) (ik − lk δ lk )(ik − 1 − lk δ lk ) − l2k δ lk 32 k=7 + 36 ∑ Nk β ik τ jk exp −φk (β − 1) 2 − βk (τ − γk ) 2 × [ik − 2δ ϕk (δ − 1)]2 − ik − 2δ 2 ϕk . k=33 (A-12) Table A-3 – Parameters used in state equation of nitrogen. k φk βk γk 33 34 35 36 20 20 15 25 325 325 300 275 1.16 1.16 1.13 1.25 A2. Integrator of the triggering signal generator Pick-up antenna Figure A-1 – Integrator of the triggering signal generator for the ICCD camera. 111 A3. Calibration of current measured by Rogowski coil From figure A-2 we can derive the relation between signal Vcoil , which comes out of the Rowgowski coil and signal Vout collected by the oscilloscope Vcoil − Vout Vout 1 Vout = − dt. (A-13) Ci Ri R1 in which Vout is the signal read from oscilloscope, and τ = Ri · Ci with Ri and Ci respectively 1060 Ω and 879 pF. With known output voltage, the real voltage on the coil can be rewritten with Ri Vcoil dt = τVout + 1 + Vout dt. (A-14) R1 Vout Ri Vcoil Ro Ci R1 Figure A-2 – Circuit diagram of integrator of current measurement. The arc current can be calculated from the voltage on the Rogowski coil i(t) = 1 M Vcoil dt, (A-15) where M is the mutual inductance of the Rogowski coil. By interpreting equation (A-14) into equation (A-16), we can get the expression of arc current: Ri Vout Vout τ + 1+ dt. (A-16) i(t) = M R1 M 112 A PPENDIX A4. Cylindrical coordinate in Euler system The Euler equations which covers the equations of conservation of mass, momentum, and energy are ∂ρ + · (ρu) = 0; ∂t ∂ (ρu) + · (u (ρu)) + p = 0; ∂t ∂ε + · (u(ε + p)) = 0. ∂t (A-17a) (A-17b) (A-17c) In cylindrical coordinate, we have the expression: 1 ∂ (A1 r) 1 ∂ (A2 ) ∂ (A3 ) + + ; r ∂r r ∂Φ ∂z ∂ (A) 1 ∂ (A) ∂ (A) + e2 + e3 . A = e1 ∂r r ∂Φ ∂z ·A = (A-18a) (A-18b) The total energy of the gas satisfies ∂∂εt + · (u(ε + p)) = Qin − Qout , with Qin and Qout representing the energy per unit time which comes in and goes out of the system. Also we have energy stored in the vibration excited level εV and electronic excited level εE . Combining equation (A-17) and (A-18), we can write the equation of conservation in cylindrical coordinate as: ∂ ρ 1 ∂ (ρur) + = 0; ∂t r ∂r ∂ (ρu) 1 ∂ (ρu2 r) ∂ p + + = 0; ∂t r ∂r ∂r ∂ ε 1 ∂ (u(ε + p)r) + = Qin + Qout ; ∂t r ∂r ∂ εV 1 ∂ (uεV r) + ) = ηV QR + QVT ; ∂t r ∂r ∂ εE 1 ∂ (uεE r) + ) = ηE QR + QVT . ∂t r ∂r (A-19a) (A-19b) (A-19c) (A-19d) (A-19e) 113 A5. Simulation of electron-ion recombination in N2 discharge We use a zero-dimensional modeling platform ZDPlasKin [256] to model the dynamics of species in a streamer channel. The description of dynamics is given by d[ni ] = Si , (A-20) dt where the source term Si represents the total rate of production and destruction of species i in various processes. We use N2 kinetics from [227,256] which includes the following species and states: e, N, N2 , N+ , N+2 , N+3 , N+4 , N2 (A3 Σu+ , B3 Πg , C3 Πu , a 1 Σu− ), N2 (X1 , v = 1 − 8). The rate constants for electron-neutral interactions are calculated using BOLSIG+ solver [225]. For self-consistent coupling between the electric field and the equation (A-20) we use the approach proposed in [257], where the electric field obeys the equation dE ε0 = μ (|E|) E ne . (A-21) dt e Essentially we apply the same initial conditions as in [257], but scaled up to 80 bar. The maximum electric field is assumed to be 150 kV · cm−1 at standard temperature and pressure (STP), which scales to E(0) = 12 MV · cm−1 at 80 bar according to the similarity laws. Maximum electric field E(0) corresponds to the initial electron density from the table 5.2 and reads as ne (0) = ne,0 = 8.87 × 1020 m−3 . The equations (A-20) and (A-21) are integrated together to obtain a decay of the electric field consistent with the conductivity. The integration is continued up to the electric field reaches the value of 0.4 MVcm−1 . Afterwards, we continue integration with a constant electric field of 0.4 MVcm−1 until end of the pulse (total pulse duration is taken to be equal to 100 ns), and then in a vanishing field. The results of ZDPlasKin run are imported and analyzed in an open source software package PumpKin [222], which is freely available at www.pumpkin-tool.org. PumpKin automates the process of finding all principal pathways, i.e. the dominant reaction sequences, in a chemical reaction system. We run PumpKin for the time interval of [0.01, 1] ns and for the species of interest of electron. The result of analysis shows that the lifetime of N+2 is very short about 12 fs, while N+4 has much longer lifetime of about 9.1 ps. Under these conditions, the dominant electron loss mechanism is a electron-ion dissociative recombination given by e + N+4 → N2 + N2 . (A-22) According to PumpKin, this reaction is responsible for the 100 % of the destruction of electron with a rate of 1.4 · 1022 cm−3 s−1 . On the other hand, the electron impact ionization e + N2 → N+2 + 2e , (A-23) 2.0 · 1015 cm−3 s−1 . is responsible for 98 % of the production of electrons with a rate of This is the reasoning why we, under the assumption that the similarity laws are applicable at 80 bar pressure, consider the kinetic equation in form of (5.16). 114 A PPENDIX A6. Ionization and dissociation mechanisms Here we only consider the ionization up to double ionization stage, while the higher level is neglected. We assume that all the molecules are assumed to be completely dissociated before ionization begins, and all atoms are assumed to be singly ionized before the number of doubly ionized particles becomes noticeable [38]. In this approach the state of equation and caloric equation are derived from references [258]. The difference between the calculation here and the reference is that the concentration of molecules is also taken into account. The indexes used in the calculations are given in table A-4 . Table A-4 – The indexes used in the calculation. Parameter Number of total particle Number density of total particle Electron mass Nitrogen atom mass Nitrogen ion mass Nitrogen molecular mass Concentration of molecule Concentration of atom Concentration of electron Concentration of single ion Concentration of double ion Total Pressure Electron Pressure Statistic weight of ion on stage n Statistic weight of atom Boltzmann’s constant Plank’s constant Dissociation energy Single ionization energy Double ionization energy Gas constant Temperature Symbol Value Ntotal ntotal Me M0 Mi MN2 CN2 C0 Ce C1 C2 P Pe gn NN2 + N0 + Ne + N1 + N2 MN2 NN2 + M0 N0 + Me Ne + M1 N1 + M2 N2 9.10 × 10−31 [kg] 1.163 × 10−26 [kg] ≈ 1.163 × 10−26 [kg] 2.326 × 10−26 [kg] NN2 /Ntotal N0 /Ntotal Ne /Ntotal N1 /Ntotal N2 /Ntotal − P × Ce g1 = 9; g2 = 6 g0 k h I0 I1 I2 R T g0 = 4 1.38 × 10−23 [J/K] 6.626 × 1034 [J·s] 3.3484 × 104 [kJ·kg−1 ] 9.9806 × 104 [kJ·kg−1 ] 2.0321 × 105 [kJ·kg−1 ] R = 2.8809 × 102 [J·K−1 ·kg−1 ] − We know Saha’s equation for dissociation n0 n0 g0 · g0 [2πMN /2kT]3/2 −I0 = e RT , nN2 gN2 h3 (A-24) 115 and Saha’s equation for ionization ni+1 ne ge · gi+1 [2πMe kT]3/2 −Ii+1 = e RT . ni gi h3 (A-25) If we write the Saha’s equations in the format of concentration of different particles, we have equation for dissociation CN2 = C0 C0 in which C0 C0 CN2 1 0 g0 ·g0 [2πMN /2kT]3/2 −I e RT gN2 h3 = Ci = Ci+1 Ce n0 V n0 V ntotal V ntotal V ntotal V nN2 V = · ntotal , n0 n0 1 nN2 ntotal ; 1 i+1 ge ·gi+1 [2πMe kT]3/2 −IRT e gi h3 (A-26) and Saha’s equation for ionization in format: · ntotal , (A-27) V Ce ni+1 ne 1 = nni+1 VV · n ne VV · ntotal in which Ci+1 Ci n0 V = n0 ntotal . In the equation above if we write ntotal = P/kT, total total then equation (A-27) actually is the same as the one given in [258]. The summary of all the particle concentrations should be 1 = CN2 + C0 + Ce + C1 + C2 + ... (A-28) The generation of electrons due to ionization satisfies the relation Ce = C1 + 2C2 + 3C3 ... (A-29) Combining equation (A-28) and (A-29), we have 1 = CN2 + C0 + 2C1 + 2C2 ... (A-30) All the concentrations can be expressed by the value of C0 and other parameters, seen as 1 P · C2 ; · S0 kT 0 C0 S1 kT ; C1 = Ce P C1 S2 kT C0 S1 · S2 (kT) 2 = C2 = . Ce P C2e P2 CN2 = (A-31a) (A-31b) (A-31c) The values of S0 , S1 , and S2 are g0 · g0 [2πMN /2kT]3/2 −I0 e RT ; gN2 h3 (A-32a) S1 = ge · g1 [2πMe kT]3/2 −I1 e RT ; g0 h3 (A-32b) S2 = ge · g2 [2πMe kT]3/2 −I2 e RT . g1 h3 (A-32c) S0 = 116 A PPENDIX If we substitute equation (A-31a)-(A-32c) into equation (A-30), we can derive the solution, though with an unknown value Ce inside. By assuming a value of Ce , we can calculate a value of C0 . The values of CN2 , C1 ,C2 can be calculated with equation (A-31a)-(A-31c). With equation (A-29) a new value of Cepre can be calculated. If the calculated Ce differs larger than 0.1 % from the presumed value, a new value Ce−new = (Ce−pre + Ce )/2 is used for the new round of calculation. The iterative process continues until the value of Ce convergences to the required accuracy 0.1 %. 120 Particle concentrations [%] 100 80 Catom Cion1 60 Cion2 CN2 40 C Ne total concentration 20 0 0 0.5 1 1.5 Temperature [K] 2 2.5 4 x 10 Figure A-3 – Concentrations of particles in air for temperature up to 25000 K, pressure at 1 bar. 120 Particle concentrations [%] 100 80 C atom C ion1 60 Cion2 CN2 40 CNe total concentration 20 0 0 0.5 1 1.5 Temperature [K] 2 2.5 4 x 10 Figure A-4 – Concentrations of particles in air for temperature up to 25000 K, pressure at 80 bar. 117 Figure A-3 and figure A-4 show the value of C0 , C1 , and C2 as function of temperature at different pressures. From the figures we can see that thermal dissociation and ionization happen at higher temperature when the pressure is higher. In both 1 bar and 80 bar situation, the mechanisms become significant when the temperature is above 5000 K. However, from literature survey, we learn that the establishing time scale of the ionization equilibrium for nitrogen is quite long. The time scales of ionization equilibrium of several species against the temperature can be found in [247]. According to the calculation, the time needed for establishing ionization equilibrium in nitrogen in our case is between 1.5 − 60 μs. From the time development of N2 dissociation under different temperatures given in [247], we can see that for the temperature of 10000 K, the fraction of dissociation in nitrogen reaches about 10−12 at the time of 1 μs. For temperature of 25000 K, the fraction reaches about 10−3 at 1 μs. In our simulations given in chapter 5.4, the high temperature zone of the discharge channel (at 80 bar) vanishes with a time scale much shorter than the establishing time of dissociation and ionization equilibrium, hence it is reasonable to neglect the impact of thermal dissociation and ionization in our simulations. 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L IST OF PUBLICATIONS Journal Publications 2015 • J. Zhang, A.H. Markosyan, M. Seeger, E.M. van Veldhuizen, E.J.M. van Heesch, U. Ebert. Numerical and experimental investigation of dielectric recovery in supercritical N2 , Plasma Sources Sci. Technol., vol.24, no.2, pp. 025008, 2015. • J. Zhang, E.J.M. van Heesch, F.J.C.M. Beckers, T. Namihira, A.J.M. Pemen, A.H. Markosyan, R.P.P. Smeets. Breakdown Strength and Dielectric Recovery Investigation in High Pressure Nitrogen Switch up to Supercritical Status (accepted for publication), IEEE Transactions on Dielectrics and Electrical Insulation. 2014 • J. Zhang, E.J.M. van Heesch, F.J.C.M. Beckers, T. Huiskamp, A.J.M. Pemen. Breakdown Voltage and Recovery Rate Estimation of a Supercritical Nitrogen Plasma Switch, IEEE transactions on Plasma Science, vol.42, no.2, pp.376-383, 2014 . Conference publications 2014 • J. Zhang, E.J.M. van Heesch, Takao Namihira, F.J.C.M. Beckers, and A.J.M. Pemen. Breakdown strength and dielectric recovery investigation inside a supercritical switch. Proceedings of 14th International Symposium on High Pressure Low Temperature Plasma Chemistry (HAKONE XIV), Germany, 2014. 141 142 L IST OF PUBLICATIONS • E.J.M. van Heesch, J. Zhang, T. Namihira, A. Markosyan, A.J.M. Pemen, F.J.C.M. Beckers, T. Huiskamp, and U. Ebert. Voltage recovery in supercritical switching media. Proceedings of IEEE International Power Modulator and High Voltage Conference, Santa Fe, June 1-5, 2014. • E.J.M. van Heesch, W.F.L.M. Hoeben, J. Zhang, F.J.C.M. Beckers, T. Huiskamp and A.J.M. Pemen. Pulsed Power Applications Research: From Super Critical Switches to Renewable Fuels. Proceedings of IEEE International Power Modulator and High Voltage Conference, Santa Fe, June 1-5, 2014. 2013 • J. Zhang, E.J.M. van Heesch. Recovery rate analysis of plasma switch and comparison with experimental results. Proceedings of XXth Symposium on Physics of Switching Arc-FSO 2013, Czech Republic, Sep. 2013. • A.H. Markosyan, J. Zhang, B. van Heesch, U. Ebert. Streamer to spark transition in supercritical N2 . Proceedings of XXth Symposium on Physics of Switching ArcFSO 2013, Czech Republic, Sep. 2013. • J. Zhang, T. Furusato, F.J.C.M. Beckers, E.J.M. van Heesch, E.M. van Veldhuizen. Study of breakdown inside a supercritical fluid plasma switch. Proceedings of IEEE Pulsed Power & Plasma Science Conference, San Francisco, CA USA, June. 2013. 2012 • J. Zhang, F.J.C.M. Beckers, E.J.M. van Heesch. Breakdown voltage study of a supercritical medium switch based on experiment. Proceedings of EAPPC-BEAMSConference, Karlsruhe, Germany, 2012. ACKNOWLEDGEMENT After the long hard time, I am so glad and proud about what I have managed to do. But I know that I couldn’t have gone so far without the great help from my colleagues, my friends, my family and everyone else who has given me help within the past five years. First of all, I want to give my sincere appreciation to my first promoter prof.ir. Wil Kling. When my husband Lei got a chance of interview for a Ph.D. candidate position in EES-group in TU/e, Wil kindly invited me for a visit to the group. The encouragement and care from Wil in our regular discussion during my Ph.D. study always gave me impetus to work hard and cruise to the happy ending of the thesis. Dr. Bert van Heesch is my daily supervisor and co-promoter. My highest thanks go to Bert for his patient guidance. You gave me huge help throughout my five-year study, from the collection of the initial materials for this project to the design and operation of the supercritical switches. Thanks to the kind help from Bert, my contract of Ph.D. study was successfully extended for extra six months. I would like to give my acknowledgement to my second Promoter prof. Ute Ebert. She gave me huge support in the theoretical modeling of my thesis. I am enlightened by her intelligence and diligence. My great thanks also go to Dr. Martin Seeger from ABB, Switzerland. You ceaseless advertising is an indispensable part of my thesis. My appreciation to your patient guidance and friendly attitude. I would also like to appreciate prof.dr.ir. René Smeets. Thanks so much for your kind patient guidance during the past years. During all the discussion and meetings, you always gave me essential suggestions, and your kindness always made me feel relaxed and confident. I want to thank colleagues Tomohiro and Dr. Takao Namihira from Kumamoto University, Japan. Thank you a lot for the useful discussion and sharing of information during your visit to our group. With this chance, I want to express my thankfulness to all the other committee members, 143 144 ACKNOWLEDGEMENT Prof.Dr.-Ing. A. Schnettle, dr.ing. A.J.M. Pemen, and dr. R.A.H. Engeln for their precious time to review my thesis. Their useful comments help me improve this thesis so much. My gratitude also goes to my cooperator Aram from CWI, Amsterdam. I enjoyed all those hard working weekends when we built the theoretical models and prepared the papers. Other colleagues from CWI, Anbang, Ashutosh, and Jannis also gave me kind support during those days. My appreciations to all of you. I would like to thank all the other colleagues from EES-group. I feel so lucky to work with you during my Ph.D. student life. Thank you so much for creating the joyful environment and your support whenever I need. I especially want to thank Anna, Annemarie, Ballard, Bart, Chai, Eloy, Frank, Gu, Hennie, Jerom, Marcel, Pavlo, Tom, Vindhya, Wilfred, Yan, Yin, Yu. My sincere appreciation goes to Ad, Rene, and Sjoerd, who have given me so much technical support and warm care. Last but not the least, I want to thank my parents and my husband. Thank you for being around and supporting me. C URRICULUM V ITAE Jin Zhang was born in Jiangsu, China, on 12. Dec. 1985. She obtained her Bachelor of Science of thermal power and dynamic engineering from Nanjing Normal University in Nanjing, China, in 2007. She graduated from RWTH-Aachen University in Aachen, Germany, as a Master of Science of electrical power engineering in 2010. In the same year, she joint the Electrical Energy System group at Eindhoven University of Technology, as a Ph.D. candidate under the supervision of prof.ir. W.L. Kling and dr.ir. E.J.M. van Heesch. Her research topic is "Supercritical fluid for high power switching". 145