gekko - Haas Food Equipment

GEKKO – SIMPLY MORE
THE GEKKO CONCEPT
A COMPLETE WAFER LINE IN ONE PACKAGE
baking oven
SWAK-GEKKO
SIMPLY MORE FOR
wafer book cooling
tower KKV-GEKKO
wafer sheet cooler
WBK-GEKKO
wafer book cutter
AWD-GEKKO
spreading machine
STMK-GEKKO
batter mixer
TMN-GEKKO
BUSINESS ...
ABOUT HAAS
QUALITY WITH TRADITION
The origin of today‘s global company lies in a
locksmith workshop founded in Vienna, Austria,
in 1905. In 1975, the construction of a large
factory in Leobendorf close to Vienna led to
increased production capacity and brought the
company to world market leadership in the
wafer machinery business. Synergies with closely
related and specialized companies established
HAAS as a competent partner of the baking,
confectionery and dairy industries.
INTERNATIONALITY THROUGH A TIGHT NETWORK
About 60 representatives around the world
The company group with its Austrian
support the global HAAS network.
headquarters has subsidiaries in Germany, The
Netherlands, USA, Brazil, China and Singapore.
Franz Haas Waffel- und Keksanlagen, Austria
Haas G.A.M. Steinhoff, Germany
Haas-Mondomix, The Netherlands
Haas of America, USA
Haas do Brasil, Brazil
Haas Asia Pacific, Singapore
Haas Food Machinery, China
FROM THE IDEA TO THE END PRODUCT AND MORE
For a wide variety of end products, HAAS offers a complete range of machines and production lines:
mixers, ovens, cutters, coolers, cream spreaders, conditioners, sheeters, sprinklers and many more.
You want to enlarge your current
production line or your range
of products? HAAS sales staff supports
you by developing new ideas.
Comprehensive services are
provided by the HAAS Service
Center over the full life cycle
of your machines.
FROM
THE IDEA
TO THE
END PRODUCT
AND MORE
Components and machines
are produced by state-of-the-art
methods and equipment.
R&D staff analyze
and solve questions related
to wafer and biscuit
technology.
Orders are clarified in detail
and processed in the project and
design departments.
WHICH PRODUCTS ARE POSSIBLE BY GEKKO?
The GEKKO line is designed for the production of
flat wafers and allows individual variations by
• format: square or rectangular
• number of wafer layers: max. 5 up to a
height of 15 mm (standard)
• cream flavor: chocolate, milk, nuts,
strawberry, etc.
• wafer sheet flavor or color
• engravings:
3x3 mm, 0.6 mm deep, 90° or 45° (standard)
2x2 mm, 0.3 mm deep, 90° or 45° (option)
4x4 mm, 0.8 mm deep, 90° or 45° (option)
standard engraving: 45°
standard engraving: 90°
WHAT DOES A WAFER PRODUCTION PROCESS LOOK LIKE?
Optimal results depend not only on the quality of the machines, but also on the correct and exact
implementation of production processes defined by our experienced food technologists.
TMN-GEKKO
SWAK-GEKKO
WBK-GEKKO
STMK-GEKKO
KKV-GEKKO
BATTER MIXING
BAKING
SHEET COOLING
CREAM SPREADING &
BOOK BUILDING
BOOK COOLING
Fluid batter is made of the main ingredients
water and wheat flour plus minor ingredients.
The batter is baked to wafer sheets for
about 2 min.
The wafer sheets are cooled down at
ambient temperature.
The cream mixture of fat, sugar and minor
ingredients is applied onto the wafer sheets.
The wafer books are cooled till the cream
solidifies.
AWD-GEKKO
CUTTING
The wafer books are cut to wafer fingers.
scope of GEKKO package
PACKAGING
High-moisture barrier films are recommended
to keep the crunchy texture of the wafers.
WHICH INGREDIENTS ARE NECESSARY?
The selection and quality of the ingredients and the flavoring of the cream filling are decisive
factors influencing the success on the market. Also in this respect, GEKKO allows adaptations to
local conditions and trends.
Wafer Sheet Batter*
Ingredient
water
salt
sodium bicarbonate
starch
wheat flour
lecithin
fat/oil
Total
*
Chocolate Wafer Cream*
kg
73.00
0.20
0.15
1.00
50.00
0.25
0.50
125.10
%
58.30
0.20
0.10
0.80
40.00
0.20
0.40
100.00
Ingredient
cream fat, vegetable
sugar, powder
cocoa powder
wafer rework, milled
chocolate flavor
vanilla flavor
Total
The recipes shown are basic recipes for general information.
Variations are possible.
kg
18.00
25.00
4.00
3.00
0.04
0.01
50.05
%
36.00
50.00
8.00
6.00
0.00
0.00
100.00
WHAT’S NEW ABOUT THE GEKKO CONCEPT?
• a complete wafer line as one system in one package ¨ no coordination of different suppliers and
matching of interfaces required
• standardized off-the-shelf configuration ¨ all parts on stock, shortest delivery times
• options possible if desired ¨ individual variations allow adaptations to your needs and to stand
out against competitors
• designed for simple installation ¨ quick start-up of operation
• low investment for high value and quality ¨ cost-efficient possibility for enlargement of product
range and entering new markets
• easy operation and maintenance ¨ no long staff training required
WHICH MACHINES ARE NECESSARY?
There are two line versions with different capacities available.
Based on standard parameters like a baking time of 2 minutes, a weight ratio of 28% wafer and
72% cream and an approximate wafer sheet weight of 62 g,
• the GEKKO 260 Line can reach a capacity of approx. 120 kg/hour
• the GEKKO 460 Line can reach a capacity of approx. 185 kg/hour
BATTER MIXER TMN-GEKKO
The mixing tank is equipped with a mixing
turbine which causes an intensive circulation
of the components to produce lump-free batter
within short time.
BAKING OVEN SWAK-GEKKO
Wafer batter is deposited onto the lower
baking plates of heated baking plate pairs.
The baking plates close and move through
the oven. After one complete turn, the baking
plates open again, the baked wafer sheets are
taken off and transferred to the wafer sheet
cooler.
WAFER-SHEET COOLER WBK-GEKKO
Wafer sheets coming from the oven are
recognized by a photocell and fed one by one
to the cooler where they are cooled in a stressfree manner by ambient air.
SPREADING MACHINE STMK-GEKKO
Cream is applied onto the wafer sheets by
contact between a spreading roller and the
sheets. The pneumatically activated book
building device sandwiches the creamed wafer
sheets to form a wafer book. For the top sheet,
the conveyor belt below the spreading head is
lowered so that no cream is applied.
Wafer Book Cooler KKV-GEKKO
Stainless steel compartments carry the wafer
books vertically through the cooling tower.
WAFER BOOK CUTTER AWD-GEKKO
The cooled wafer books are fed to the cutter by
a rope conveyor. Pushers press the individual
wafer books through two cutting frames which
are arranged at a 90° angle to each other.
WHICH OPTIONS ARE AVAILABLE?
Depending on your priorities, a number of options are available to optimize the standard configuration:
•
•
•
•
•
•
•
•
•
baking waste evacuator at oven front end for increased hygiene
exhaust gas fan to ensure exact control of the airflow
different wafer sheet sizes within 320-350 x 460-500 mm
number engraving on baking plates for easy identification of wafer sheets
hard chromium plating of the plates to extend cleaning intervals
air conditioning in electrical cabinet for ambient temperatures higher than 35°C
wafer sheet thickness other than 2.7 mm
air drying unit to dehumidify the cooling air
stacking device to stack the books before cutting
Technical modifications reserved.
Images may differ from the latest
execution of the machines.
GEKKO - SIMPLY MORE FOR BUSINESS
• HAAS top quality for low investment
• end products tailored to market needs
• technology know-how for efficient product
development
• HAAS equipment for a reliable production process
• standardized line to guarantee shortest
delivery times
• place for options to meet your requirements
• a compact and clever solution for
your business
WANT TO SEE MORE
ABOUT GEKKO?
FRANZ HAAS WAFFEL- UND
KEKSANLAGEN-INDUSTRIE GMBH
Franz-Haas-Str.
2100 Leobendorf
Austria
Tel.
Fax
+43/2262/600-0
+43/2262/600-119
offi[email protected]
www.haas.com
HAAS-MONDOMIX B.V.
FRANZ HAAS ASIA PACIFIC PTE LTD
Damsluisweg 41
1332 EA Almere
The Netherlands
1 Fullerton Road
# 02-01 One Fullerton
Singapore 049213
Tel.
Fax
Tel.
Fax
+31/36/521 09 99
+31/36/521 09 00
[email protected]
www.mondomix.nl
G.A.M./STEINHOFF GMBH
Keniastr. 36
47269 Duisburg
Germany
Tel.
Fax
+49/203/713 55 66
+49/203/729 96 68
[email protected]
www.gam-steinhoff.de
© 2009 by Franz Haas Waffel- und Keksanlagen Industrie GmbH, Photos: Maria Haas
+65/6333 41 82
+65/6333 41 83
[email protected]
HAAS DO BRASIL INDUSTRIA
DE MAQUINAS LTDA.
Av. Juscelino Kubitschek de Oliveira 1105
Caixa Postal 8031, 81280-140 Curitiba
Brazil
Tel.
Fax
+55/41/331 75 100
+55/41/373 01 12
[email protected]
HAAS FOOD MACHINERY
(SHANGHAI) CO., LTD.
No. 1 Factory Bldg., No. 1855, Tianchen Rd.
Qingpu Industrial Zone
Shanghai 201712
P.R. China
Tel.
Fax
+86/21/592 28 978
+86/21/592 28 979
[email protected]
FRANZ HAAS MACHINERY
OF AMERICA INC.
6207 Settler Road
Richmond, Virginia 23231
USA
Tel.
Fax
+1/804/222 60 22
+1/804/222 02 17
[email protected]
GEKKO_en_2009-04_G