- Challenger
Transcription
- Challenger
The magazine for professional farming from Challenger August 2008 Terra Gators have been an essential part of a French machinery co-operative’s fleet for a decade. Challenger’s Bernard Gibrais reports from southwest France. SPREADING SLURRY in the land of foie gras CUMA (Co-operative d’Utilisation de Machines Agricoles) are very common in France especially in the livestock and mixed farming areas. These highly successful machinery-sharing groups started after the Second World War when French agriculture had scarce resources and there was a great need for food. The CUMA des Landes in the region of Aquitaine was set up some 30 years ago as a result of the need for drainage works. For many years, this was the main activity and it is very well equipped with machinery like excavators and bulldozers. Known for growing maize, vegetables and kiwi fruits, this is also the number one area for the production of the famous foie gras – the rich paté made from goose and duck liver. Indeed, the growth of foie gras production and the resulting increase in poultry litter helped drive the decision to start spreading slurry and make better use of its organic and nitrogen-rich properties. According to Michel Bouet, Director CUMA des Landes, the first step was to set up a reliable system that worked well and met environmental needs. “We chose Terra Gator application equipment to take the programme forward and convince farmers of the benefits and obligations of using slurry as fertiliser,” he explains. “In 1998, we bought our first model – a 13m3 capacity 2204 with Kongskilde arable injector. Ten years on, the effects of the regime are clearly visible.” ▼ MT900B – more than 200 have been sold since the launch and the first retail units for Europe are now starting to be delivered. Some 200 MT900B tractors have been sold worldwide since their launch in mid-2007. The first retail units for Europe were delivered to customers earlier this year including three units to Tselinoye Farm in Northern Kazakhstan. “Market response to our giant new articulated model has been amazing,” explains Richard Miller, Challenger Marketing Manager. “The machines have been well received in all areas of the world as word has spread about their exceptional performance and high output.” North America has seen the highest demand to date. The first MT900B to be sold there went to Garry Motes in Florida who purchased an MT945B model for use in agricultural land levelling. “The operators just love the MT945B,” Gary says. “It’s weighted really well for its horsepower.” He also praises the accessibility built into the tractor, including easy access to the fuel tank, transmission, fluid reservoirs and hydraulic pump. s Michel Bouet – Director CUMA des Landes. “We chose Terra Gator application equipment to take the programme forward and convince farmers of the benefits and obligations of using slurry as fertiliser.” The co-operative’s Terra Gator fleet now includes three machines (a 13m3 capacity 2104, 15m3 3104 and 15m3 2244) together with a 22m3 TriAxer tanker. The Terra Gators are used with four Kongskilde arable injectors, a Veenhuis grassland injector and three large disc injectors. After seven years’ sterling service, the 3104 is shortly to be replaced by a new TG2244. “Dosage of poultry litter is 24-40 t/ha in the autumn and 40-50 t/ha in winter, while bio-slurry are applied at 25-30 t/ha,” adds Michel Bouet. “For the future, we’ll be looking to increase our productivity and capacity. The weather at the end of winter/early spring makes this the best time to carry out spreading work which gives a short window before the maize is planted.” “What we like about the Terra Gators are their speed and durability. They have reliable engines and good operator comfort. The fact that they inject the slurry helps the environment and their light footprint means the soil structure isn’t damaged. They are well suited to sloping ground and are able to access areas of soft land where a tractor and towed tank would not be able to go,” he says. “The training days held by Challenger for operators are much appreciated and are crucial for us to make the best use of the machines. I would also like to highlight the service support which is prompt and efficient. One afternoon recently we urgently needed a spare part. It was delivered via the Parts Express service and the next morning the machine was up and running again.” E-mail: [email protected] Web site: www.challenger-ag.com MODEL RANGE Model Rated hp/kW MT945B 430/320 MT955B 460/343 MT965B 510/381 MT975B 570/425 More news on MT900B tractors in action next issue. A real showstopper! As the biggest wheeled tractor ever to appear on exhibit in Central Europe, the Challenger MT900B wowed the crowds at the recent Techagro Show in Brno, Czech Republic. “Showgoers were literally queuing up to see the tractor,” explains Michal Krutis, Challenger Sales Support Specialist, Czech and Slovakia. Techagro is the largest agricultural show in Central Europe attracting over 90 000 visitors. Distributor Phoenix Zeppelin did a great job on the Challenger stand. In all, there were 14 machines on display including tracked and wheeled tractors, combines, balers and application equipment. Technology was also to the fore in the shape of Auto-Guide, GTA software and Raven spraying systems. The new multi-purpose 83-115hp MT400B wheeled tractor range was also a key attraction. “It was a very successful exhibition and the ideal opportunity to showcase Challenger’s wide range of products to Central European customers,” says Michal. Challenger’s team in Czech Republic lines up in front of the crowd-pulling MT900B. The show stand. s The Editor, Serious Machinery AGCO Limited, Abbey Park Stoneleigh, Kenilworth CV8 2TQ England The MT900B features CAT ACERT Tier III engines from 430-570hp, CAT 16 x 4-speed Powershift transmission, Tractor Management Centre, Load Independent Flow Division Hydraulics and up to six spool valves. The high horsepower machine uses the articulated equal-wheel design to deliver maximum power to the ground. This also offers the advantage of optimum weight distribution to maximise traction, together with a long wheelbase and a high degree of manoeuvrability. This is a machine that will excel at high speed primary and secondary cultivation and planting operations. s Once a group of farmers has agreed on the need to share a piece of equipment, the group calculates individual contributions to the capital cost of the machine based on their likely usage. Members pay a fee for using the machine at an agreed rate which covers all costs. MT900B starts to make its mark E-mail version If you would prefer to receive Serious Machinery regularly via email, please log on to our web site shown above and follow the instructions to subscribe. 2 3 A Challenger MT865B equipped with Reynolds scraper boxes is delivering quick cycle times and fuel-efficient operation on a major highway construction project in Ireland. NEW INDUSTRIAL APPLICATIONS SPECIALIST MT865B hits the dirtshifting trail With some 60 km of the new M3 motorway from Dublin northwest to Navan currently under construction, W H Earthworks run by Greg Weir and Vincent Horton have taken on the contract to build up the base of the M3 spur road on the outskirts of Navan. mixed in before being compacted. Greg Weir reckons it would cost Euros 2/m3 to shift the soil using ADTs. On top of that, there would be spreading costs to reduce the heaps to layers thin enough for the lime to be applied, plus the cost of eliminating ruts. Here the ground, while not exactly bog, is very wet and soft and, in its natural state, incapable of carrying heavy loads particularly those associated with earthmoving and road construction machinery. Road engineers are using soil stabilisation techniques to build up the roadbed using soil excavated from an industrial site under development at the Navan end of the spur. Excavated soil is loaded into Articulated Dump Trucks (ADTs) and moved a few hundred metres to a site adjacent to the proposed motorway where it is levelled. From this point it becomes the responsibility of W H Earthworks – a total dirt shift of around 150 000 m3. “Using trailed dumper boxes we are looking at a cost of around Euros 1.50/m3 and ground damage is virtually zero so productivity is high,” says Greg. With its 18.1 litre CAT C18 engine, max power of 534hp and a torque rise of 42%, site records show that the MT865B is using just 58 litres fuel an hour. Due to the ground’s lack of carrying ability, W H Earthworks has invested in rubber-tracked crawlers including a Challenger MT865B which hauls a pair of 17m3 Reynolds scraper boxes. This rig is capable of moving around 34m3 a trip. Ground pressures are relatively low and ground damage minimal – especially when compared to the wheelings left by the ADTs which occasionally visit the site. So why use a tracked tractor/scraper combination? First there are the requirements of the site engineers who demand the application of even, thin layers of soil that can be spread with lime, which is then 4 Added to that is the versatility of the tracked tractor. The number of boxes being pulled can be reduced or increased to one or three depending on conditions, or other equipment can used behind the tractor. “There is a lot of potential to keep the tractor working and earning,” adds Greg. With its 18.1 litre CAT C18 engine, max power of 534hp and a torque rise of 42%, site records show that the MT865B is using just 58 litres fuel an hour. This compares to 62 litres/hr being consumed by other tracked machines with smaller engines doing exactly the same job on the site. Multiply this by a ten-hour day, day-in day-out and the difference in fuel consumption soon adds up. Mike Carney is the regular Challenger MT865B operator for W H Earthworks. He reports that the Challenger is a comfortable machine to operate with controls coming easily to hand. “The long single tracks even out ruts and other undulations on a road or industrial site,” he says. “And the idlers allow the flexible track belt to follow minor undulations and ruts to maintain traction.” Deep ruts, Mike believes, should be the subject of a little housekeeping. “Letting the operating areas get too rough is counter productive and a little time spent smoothing things over is time well spent. In rough operating conditions, cycle time are reduced, drivers are uncomfortable so get tired easily and machine wear and tear is increased.” The Earthworks outfit runs Reynolds 17E10.5 boxes which have a capacity of 17m3 from a cut width of 3.2m. When empty, each scraper weighs in at 10 727 kg. Add to that 12.9m3 of material and the overall payload is upwards of 27 tonnes. This weight is supported on four 20.5R25 tyres spaced across the rear, with about one third of the weight transferred to the tractor or scraper in front. “I’ve been a fan of these boxes for some time,” remarks Greg Weir. “They’re simple to operate and pretty well impossible to wear out if properly maintained.” Adapted from an article in Earthmovers magazine. Greg Weir reckons that it costs Euros 1.50/m3 using pull scrapers compared with Euros 2/m3 for ADTs to simply dump the load. ▲ W H Earthworks’ MT865B hauls a pair of 17m3 Reynolds scraper boxes consuming just 58 litres of fuel an hour. ▼ Jason Webb has recently been appointed to the Challenger team as Product Support Manager for Industrial Applications. “There is huge potential for Challenger equipment in the non-agricultural sector,” he explains. “There are a myriad possible applications ranging from road and airport construction, forestry and rural road maintenance, property development, mining and landfill operations to dam construction and municipal amenities.” Prior to his new appointment, Jason worked for AGCO’s European Product Reliability group as Regional Service Manager for Northern Europe responsible for Challenger and Massey Ferguson equipment. He has also held positions with JCB, Deutz Fahr and Case, working in the UK, New Zealand and CIS region. In another new appointment, Thom Sanders has been named Challenger Product Support Manager, Application Machinery. Thom comes from a farming family based near Meijel in South Netherlands. With strong practical skills, he has widespread experience in agricultural machinery and for several years ran his own contracting business. He will provide product information and training to the Challenger sales teams. 5 Demo promotes ▼ The Challenger MT765 is indispensable and has clocked up 6000 hours since it was bought in 2004. energy farming A biogas plant was the venue for a demonstration day in Formigara, Italy which promoted energy farming and the inputs and machinery needed to support it. Under the banner “Energy farming – closing the energy and nutrient circle”, 400 visitors gathered together for the one-day event which included the presentation and demonstration of a Challenger Terra Gator 2244 applicator and MT700 Series tracked tractor. Other suppliers included Pioneer (seeds), Kverneland (drills) Krone (forage harvesters), Apiesse (silage tubes) and UTS Italia (biomass plant and equipment). “Terra Gators are ideal for applying the residue left over after the biogas has been produced,” explains Walter Remondini from Challenger Italy. “The resulting digested liquid manure contains 4.5 kg/ m3 nitrogen (N) and other important soil nutrients including phosphorus and potassium.” Application of the material gives the following agronomical benefits: • High levels of organic N mean that a slow release will occur over a number of years • Within the analysis of N in the material, 50% is available N and 50% is organic N • High levels of organic matter in the material improves soil structure and replenishes the humus content • The use of liquid manure reduces man-made fertiliser costs and is more ecologically-friendly At the demo, the TG2244 was used to apply rates from 10m3/ha to 100m3/ha. 38m3/ha was the required dosage according to European nitrate policy and to ensure optimum profitability on the host’s land. Attendees were able to see at first hand the advantages of the machine’s NMS (Nutrient Management System) which controls application rates. “A liquid NMS system is the perfect complement to a biogas installation ensuring maximum profitability and environmental benefits,” adds Walter Remondini. Hot topic “The biogas plant provided an excellent backdrop to the event and more than 400 visitors attended,” says Challenger’s Cinzia Peghin. “Biomass is a hot topic and many farmers and contractors are keen to find out more about the production process. The day ended with a tour of the installation.” Owned by the Rinaldi family, who have more than 7500 pigs and 250 cows, the biogas plant was built in 2004. Every day, they feed the installation with 65m3 of pig and cattle slurry together with 50 tonnes of biomass including triticale and maize. The plant delivers 25.7 megawatts in 24 hours and 9375 megawatts over a 12-month period – enough to supply electricity to 2500 private houses. TG2244 – TOP FEATURES AND BENEFITS • Automatically adjusting cutter – for uniform product and even distribution • Reduced soil compaction – thanks to features such as dogwalk steering and wide flotation tyres • Minimal damage to growing crop – with the use of the specialist disc injector • Fitting of an arable land injector means emissions of NH4 (ammonia) can be reduced to virtually zero • Reduced costs - through the combination of material application and tillage in one operation • Full traceability - can be achieved with as applied application maps and reports taken from the Falcon VT control unit • Reduced cycling times – as a result of the system’s high capacity features such as SuperLoad which is capable of filling the tank at 10-13m3 per minute MT765 boosts Dutch land drainage operation Track technology is indispensable for the drainage work carried out by contractor Klaas Fekkes in Friesland, north Netherlands. “We work at depths of up to 1.5m and the only way to operate the drainage equipment without causing soil damage is to use a tracked tractor,” Klaas explains. The tracked tractor in this case is a Challenger MT765 equipped with Auto-Guide automatic steering. Klaas established his contracting business in 1990, specialising in soil improvement, drainage and land levelling. His team of four full-time staff also get involved in arable work including cultivation and seeding plus grass mowing. “We carry out the land levelling and drainage on around 1000 ha a year and lay some 250 km of pipework with the help of the Challenger MT765. The arable work accounts for around 1200 ha a year,” Klaas comments. “We are also looking at cable laying as an area for expansion.” “Our work is spread throughout the year. Weather conditions during land levelling periods are very important – too much rain means that the structure of the soil suffers. With the MT765, we have the advantage of its enormous traction coupled with low ground pressure which minimises soil damage and enables us to make optimum use of available time.” ▲ The Terra Gator 2244 demonstrated application of biomass sludge. 6 ▲ 400 visitors attended the Energy Farming field day at the Rinaldi family’s biogas plant in Formigara. Klaas and his team tested a number of different makes of tracked tractor and eventually decided on the MT765 which went into service in 2004 and has since clocked up over 6000 hours. Equipped with creeper gearbox, wide midwheels, wide drivers, 762 mm belts and front linkage, the tractor is a key part of the Fekkes machinery fleet. Vital in drainage work is the laying of pipework in straight lines at accurate depths. The specialised drainage machines are laser guided and are connected directly to the MT765’s hydraulic system to control lifting and lowering of the implement and ensure consistent depth is maintained. “We use Auto-Guide for the drainage work, land levelling, seedbed preparation and ploughing and I’m very satisfied with its accuracy and reliability,” adds Klaas. “I’ve also used it in conjunction with a ‘Companion’ iPaq Pocket PC for the last two and a half years.” This combination enables pipes to be laid precisely and allows the production of maps to show locations of the pipework. The latest system available from Challenger for this type of work involves the integration of Auto-Guide with the suite of GTA software for machine management, record keeping and mapping. One of the latest pieces of kit to join the Fekkes fleet is a 6-furrow Kvernland plough. Its combination with the MT765 has generated a great deal of work. “The arable farmers in the area are impressed with the tractor’s performance,” says Klaas. “As we plough ‘on land’ without driving a wheel through the furrow, it means we don’t create a layer of soil compaction at 30 cm depth.” The smooth ride afforded by the MT765 is another feature to come in for praise. “The ride is so good that we can drive to the job by road – sometimes as far as 30 or 40 km at speeds of 40 km/h and without unacceptable wear and tear of the tracks,” Klaas reports. “The cab is superb in terms of space, visibility and operation. In the field, work can be carried out in comfort while a further advantage is that, as result of its stability, the tractor ensures that the levelling machines can do their job properly. A stable tractor equals a stable implement.” “We invest heavily in technology but are still able to achieve a high turnover per member of staff and per €1000 of invested capital,” says Klaas. “For us, the price of a job is not the first thing that we discuss with customers. High productivity, careful work, professionalism and modern equipment are what we are hired for.” ▲ Klaas Fekkes specialises in soil improvement, drainage and land levelling. Once the drainage machine (pictured on the back of the tractor) has done its job and the pipework is laid, the Challenger is reversed back along the same track with a roller attached to the double acting front linkage to pack the soil and eliminate any ridges. 7 With mineral fertiliser prices on the increase, livestock waste can cover up to 30% of farm demand for soil nutrients and, at the same time, help alleviate the increasing problem of slurry disposal. These were just two of the key messages for delegates who attended a special Challenger seminar held in association with JSC Plodorodie in Belgorod, Russia on the latest techniques for liquid waste disposal on pig farms. JSC Plodorodie, a company set up to provide services to the pig breeding industry, pioneered the use of Challenger Terra Gator 9205 machines for slurry application in the Commonwealth of Independent States and hosted more than 50 delegates from farms, colleges and research organisations at the event in February this year. Dogwalk steering is the business In Denmark, the use of nitrogen is limited by law and, therefore farmers need to achieve the highest possible utilisation to achieve good crops. “When we inject the liquid manure, our customers are keen for us to use the Terra Gators because of the ‘dog-walk’ steering mode,” explains Torben Kamp, Skamstrup’s owner. His large-scale operation employs 26 people in the field and a further two in their own workshop to provide service and maintenance. The big advantage of the ‘dog-walk’ steering is that it employs an artic-steer chassis plus steering rear axle that allows the two rear wheels to run between the tracks of the front two. No wheels run in the same track, and the weight is spread over a wide area. This protects the pastures and secures better growth, essential to dairy farmers. As a result, they get better yields and can optimise results. Skamstrup Maskinstation’s Terra Gator 3244s are equipped with 27.5 m³ NMS trailers. The first was bought in spring of 2007 and the second in April this year. “It is easy to use the Nutrient Management System and the Falcon VT touch screen controller to pre-set the application rates automatically,” explains Torben. “And in regular, square fields they are able to hit application rates within the kilo.” He is extremely impressed by the NMS and says that he doesn’t know of any other system that is as precise. The liquid manure is always injected into the soil whether working in pasture or with or without pre-ploughing. “In pasture, we use a V-cutter with a working width of 8.8 meters and the manure is placed in a depth of 4-6 cm,” he adds. With every other type of soil and conditions, a tine injector with a working width of 8.0m is employed. In this case the manure is placed in a depth of 5-10cm. Even with these big working widths, the Terra Gator’s CAT engine pulls the full load with ease. Comfortable cab With long hours in the driving seat, a comfortable cab is vital for the employees who operate the two Terra Gator 3244s. “The operation of the Terra Gator is second to none especially as a result of the new joystick control,” says Torben. The joystick allows the operator to control machine functions such as hitch up and down, gear selection, loading arm and implement hydraulics. The joystick can also record a series of sequential functions so that all the operator has to do is push a single button to set the sequence in motion. Forward speeds and reverse are also selected at the touch of a button, while the shuttle shifting facility enables quick changes of direction without the need to use the inching pedal. Conventional methods of disposal in Russia which employ 10-20 m3 towed tanks are inadequate because of their low levels of efficiency, while extralarge 30-50 m3 tanks are limited by their speed ranges and road surface load capacity. “A Terra Gator 9205 working with a pumping unit (to pump slurry from a lagoon) and three tanker vehicles are capable of applying and working-in 1000m3 of manure in two shifts,” explained Dorus van Esch. “Superior efficiency is achieved as a result of the 9205’s high operational speed (1220 km/h), high pump displacement (approximately 9 m3/min) and its high capacity 20m3 tank.” Arnost Franke’s presentation covered ‘Precision farming in fertiliser application and yield planning’ and looked at the advantages of the Terra Gator’s Falcon VT terminal and control systems in maintaining accuracy and managing varying application rates. SEMINAR SHOWS THE WAY AHEAD FOR SLURRY DISPOSAL IN RUSSIA Both their reports were strongly supported by Nataly S Propenko, General Director of JSC Plodorodie who outlined the strategy for agricultural development in the Belgorod region which targets both efficient crop and livestock production. Challenger has all the expertise and specialist knowledge to assist As the number of farms and animals rises, so the amount of waste increases which can be harmful to the environment she explained. For example, one operation – the Agro-Belogorye group of companies – is forecast to be producing over 1.1million m3 of slurry annually by 2010. She went on to describe how, with the help of new techniques and equipment like the Terra Gators, Plodorodie was applying 143 000 m3 of pig slurry in less than a two month period. Starting this year, their annual application was expected to reach 829 440 m3 at a rate of 40m3/ha. Their investment is expected to pay back in five years. “These slurry disposal techniques are still in their infancy in Russia, and farmers and operators are eager for information,” adds Frank Rombouts, Challenger Application Equipment Product Manager for Russia. “Challenger has all the expertise and specialist knowledge to assist and we are planning to focus on the topic again during our Field Days here.” Dorus van Esch spoke about Challenger’s leading edge technology for slurry application. s Skamstrup Maskinstation is one of the biggest agricultural contractors in Denmark. Located in the south west part of the country, they have for years handled large amounts of slurry. Alone, the company’s two Terra Gator 3244 machines inject nearly 200 000 m³ of liquid manure annually. Representing Challenger Application Equipment were Dorus van Esch, Sales Director and Arnost Franke, Software and Service Manager. They described in detail the features and benefits of using Challenger equipment to meet the ever-increasing production of organic waste from livestock operations. ▲ The Terra Gator 9205 has helped transform the disposal of pig slurry in the Belgorod region. s Torben Kamp and family. s On a cold day in February, Russian delegates at the Challenger seminar view the Terra Gator 9205. 8 9 Masterclass 2: Technical know-how from Challenger experts s Top tips for recordbreaking output The digital readout on fuel consumption showed how hard the MT875B was working. Challenger tracked tractors are designed and built for optimum outputs. Here David Truelove, Technical Service Manager, explains how to set the machine for ultimate performance. The record-breaking tractor was completely unmodified and, apart from ‘pit stop’ style refuelling, was operated just like any other production machine. As Challenger’s Technical Service Manager, Dave Truelove’s role was to ensure the machine was working at peak efficiency, while also gathering operating data during the trials. For this he simply plugged a laptop computer into the tractor’s electronics system. “We can do this on all Challenger tractors and, using the same software, dealer service personnel are able to diagnose faults, install upgrades as well as interrogate the Electronic Control Modules. The field trials in Romania gave us an opportunity to really look closely at how the tractor operates at peak loads,” he explains. 10 “In these circumstances that would be the first and most obvious choice. But it’s important to note that Maximum Output works best when the tractor is really working hard with the engine fully loaded,” adds Dave. While pulling 14m discs at high speed in heavy land is fairly obviously a gruelling task, data from Dave’s laptop confirmed that the engine loads were high. “The turbo boost pressure reading of 1.8 bar indicated the tractor was working at its maximum for most of the time. Combined with a forward speed of nearly 20 km/h and fuel consumption figure of 120 to 125 litres/hr at times, it shows the tractor was, indeed, working hard,” he explains. The system automatically controls the transmission changes and the engine speed (rpm) to ensure the tractor works at optimum efficiency at all times. It provides a choice of three operating modes: While Challenger users may not be familiar with checking the turbo boost pressure, they are able to see a constant read-out of the fuel consumption. This, says Dave, should be used to check performance. “We do still often find operators not using Power Management or others who just select one mode at the start of the work and never change or check that this is the most appropriate setting for the conditions. In some cases they could be sacrificing fuel and output by neglecting to check this.” • Constant ground speed • Maximum output • Constant engine speed “For example we come across tractors being worked in manual mode, with the operator selecting the engine speed and gear. In many cases they will have Dave also used his technical expertise to assess the best, most efficient settings to use on the tractor to attain peak performance. Selecting the most appropriate Power Management mode allows operators to improve outputs and reduce fuel consumption. ▲ Challenger’s Dave Truelove (foreground) and Jamie Rixton set up the MT875B for its recordbreaking run. In the Romanian field trials the Challenger MT875B was working with a 14m wide set of Gregoire Besson discs, set to work at least 12cm deep in heavy clay soils. With the aim of cultivating the most land ever in 24hrs the tractor would also be working at fairly high speeds. In this situation it’s safe to assume that ‘Maximum Output’ would provide the best results. set the engine speed at 2100rpm (too high) and changing gears manually to achieve a target forward speed of, say, 10km/h,” says Dave. checked on the TMC display. If the slip is at 7% it needs more ballast to improve traction but if the slip is too low, ballast can be removed to reduce compaction. In this example the user could maintain the same output but save up to 10 litres/hr in fuel consumption by setting 10km/hr in Constant Ground Speed mode. The electronics are programmed to make the gear changes, to account for varying conditions, at the optimum time. The ballast also needs to be distributed on the tractor so that when it is unladen, 60% rests on the front axle and 40% on the rear. In work, with a trailed implement the forces will redistribute the weight to 50:50, ensuring the weight is spread evenly across the whole length of the tracks. This will provide optimum power transfer and traction with minimum risk of causing compaction. Maximum Output works best when the tractor is really working hard with the engine fully loaded “This is illustrated clearly to operators when they first switch over to this mode. Some drivers are concerned that the engine revs drop too much, but this proves the system is making best use of the engine’s power and torque characteristics, changing gear at precisely the right time to maintain the best fuel consumption and maintaining forward speed. In manual mode it is tempting to change gear too early and run at excessive engine speeds,” he adds. Another important point when looking for peak efficiency is to ensure the tractor is ballasted correctly. The tractor should operate with about 3% track slip, which can be “As well as being a less effective method of keeping the track flat in work, too much weight on the nose will also needlessly compress the rubber suspension blocks between the chassis and the track frame. This means the blocks are always compressed, which reduces the suspension travel,” Jamie adds. ▼ On the MT875B used in the record more weights were fitted to the insides and outside of the front idlers. Dave, along with Jamie Rixton, Challenger Product Support Manager, set up the Challenger in Romania. On the MT875B used in the record, Jamie recommended removing some of the nose weights and fitting more weights to the insides and outside of the front idlers. They also added 16 weights to each of the track frames. “When we visit customers’ machines we usually find it’s working with a full set of nose weights – often unnecessarily,” comments Jamie. “By taking the weight off the nose and transferring it to the idlers we ensured the tracks (not the tractor body) were kept level and this compensated for the effect of the forces from the drawbar that will transfer weight to the front idler.” Working at peak efficiency, the MT875B disced 644ha in 24hrs. s With the correct setting, ballasting and operation it’s possible for Challenger users to benefit from the same outstanding outputs as the Challenger MT875B tracked tractor which set a new world record by discing an enormous 644ha in 24hrs in Romania in 2007. 11 With the delivery of a new MT755B, a British contractor became the owner of the 1000th Challenger-branded tractor to be sold in Europe, Africa and Middle East. Mick Roberts reports on how the business has developed with the help of Challenger power. with Challenger England’s Tony Goodsell started Scribeland Contracting 25 years ago with a sprayer and hedgecutter. Now, along with son, Bruce, he runs a 580 ha tenanted farm and contract farms a further 803 ha, from their base at West End Farm, Upper Frole, near Alton in Hampshire. The all-arable operation runs a rotation of wheat, rape, oats and beans, while the contracting side also carries out forestry, tree care and estate maintenance work to keep the seven full-time staff occupied during the winter. On top of the planned contract farming operation, the company also carries out individual contract work, which last year included another 400 ha of drilling. They were able to fulfil that contract mainly thanks to the recent purchase of a new 301hp Challenger MT755B, explains Bruce Goodsell. “Basically when this arrived it took over the drilling work previously being carried out by two tractors. While we did not actually reduce the tractor fleet, it did free up another wheeled tractor and its operator allowing us to take on this significant amount of extra work,” he adds. The new Challenger’s role is to first start cultivating stubble with a 4m wide Knöckerling cultivator, 6.6m wide Simba Xpress or a Quivogne Tinemaster, depending upon conditions. In this work it is able to pull the Tinemaster, with its legs set deep, at a rate of about 4ha/hr at a fuel consumption of about 13-16 litres/ha. “And in that work it is working very hard,” remarks Bruce. In late August or early September the Challenger stops cultivating and Bruce, who is its main operator, switches over to drilling oilseed rape. “We aim to operate a two-pass establishment 12 “The MT755B on its own has the capacity to not only get the job done in a shorter time, but also means that the other tractor can be employed elsewhere.” system wherever possible. That means first creating a stale seedbed and then sowing straight into that with a Horsch CO6 drill. I limit drilling speed to 11-12 km/h, which is comfortable for the tractor and drill. This means I can cover roughly 40ha/day and get two day’s work out of one tank of diesel,” he says. After the rape Bruce returns to cultivating and then continues drilling the rest of the crops with the MT775B. “Previously this would have been done by two older Challengers – a 45 and a 55 with Simba Freeflow drills. Now it’s all done by one man with one tractor. The MT755B on its own has the capacity to not only get the job done in a shorter time, but also means that the other tractor can be employed elsewhere,” says Bruce. The improved timeliness has brought big benefits because, explains Bruce, the previous system was much slower and could mean that drilling continued into October in some years. This meant they had to revert to ploughing and power harrow/ drill combinations, which was slow and costly. “So, instead of a possible three pass system, we can now do it all with two passes and we have the capacity to work more land in less time,” he says. Bruce used to drive the Challenger 55, which the new machine replaced, and he says you just can’t compare the two – the differences are so great. “At the Cereals Event a few years ago a Challenger salesman invited me to have a go on the new models when they first came out. But I declined. Not that I wasn’t interested, but because I knew that once I had been in it I wouldn’t want to go back to the old 55!” So does the tractor live up to his expectations? “Yes, absolutely,” says Bruce. “The most noticeable difference is in the tracks. The new Mobiltrac system’s suspension and ability to move independently not only improves the ride comfort, but also traction. “I think the MT755B, at 301hp, is capable of more output than an 85 we used to own (which was 375hp). That was so heavy it probably used power just to move itself around! But the new Mobil-trac system gives the tractor better balance. Using the drill on the 55 I used to notice the nose coming up, which doesn’t happen on the new one,” he remarks. The family firm has long experience with Challenger tractors starting their relationship in 1995 with two Cat Challenger 35s. Since then they have owned two 45s and one 55. They then replaced one of the 45s with a larger 75, which in turn was traded for the 85. In the meantime they sold the 85 and replaced this with a 330hp wheeled tractor. “The 45 and 55 were on contract hire for five years, but we extended that for another three years, which brings us up to last year when the new MT755B replaced both of them. s By carrying all the drilling and some cultivations Scribeland’s new Challenger MT755B has increased capacity, freeing up a tractor and a man. s Contractor grows Bruce Goodsell describes the MT755B as the perfect drilling tractor. Tony Goodsell (left) and son, Bruce have owned a long line of Challengers, Bruce says the new MT755B, is a perfect example of good product development. ▼ “In an ideal world we would like to use just two Challengers for all the establishment, but we still need big wheeled tractors for baling, haulage and other duties,” he explains. During their 12 years of Challenger experience, the Goodsells have been impressed with the machine’s solid build and reliability. Even on their stony land, which contains a high level of flints, tracks will last up to 3000hr or more. “I think the new track system will mean they will last even longer on the new machine,” he says. Indeed, covering 2000ha of drilling and cultivation work this past season the tractor clocked up only 500 hours, which means that even at the past rate the tracks will last for six years. Moreover, says Bruce, tracks are ideal for drilling. “You can’t beat tracks on the drill. They hardly leave a mark, which means unlike wheels, you don’t have to work so deep to simply remove the wheelmark. The steering also makes the combination much more manoeuvrable. For example, when you steer around an obstacle it pulls the drill across and tightly back in, without having to swing out and wait for the implement to follow the tractor,” he adds. Pleased up. “I accept that all machines will break down at some stage. What is important is how quickly and efficiently they can get us going again. We have taken out the AGCO ‘manager’ extended service and maintenance agreement. This is for eight years, which we decided to do purely on our prior experience. The only thing we have not included is the tracks, because they last well.” In the past season the new MT755B has clocked up 500 hours working for Scribeland contractors. In that time it cultivated and drilled more than 2000ha – which is an average workrate of 4ha/hr for all the work. It is doing the work of two tractors and has created extra capacity for work elsewhere. “We are really pleased with the new tractor. The new AGCO Challenger is completely unrecognisable compared with the early ones we used to own. It is a great example of product development that has progressed in exactly the right way,” he says. Tony Goodsell has been surprised at how well both the tracks and idlers have stood up to punishment from Hampshire diamonds (flints). The idlers are hardly showing a mark after 500 hours’ use. Bruce is also pleased with his new working environment, which is large, airy and equipped with climate control air-conditioning. He also likes its higher mounting position, compared with the previous models, which he says really improves visibility – particularly when drilling. The tractor was supplied through Challenger dealer, Lister Wilder at Wallingford, Oxfordshire and Bruce reports he has received good service and back13 HARVESTING Unrivalled performance from large square balers ▼ Challenger LB balers – a big step forward in productivity. New combine shows its credentials After a highly successful demonstration tour last year, 2008 sees Challenger’s big new 680B rotary combine harvester make its debut in the Central and Eastern European harvest. “With a roadshow that toured Slovakia, Czech Republic, Poland and Romania and working in barley, wheat and maize we recorded some impressive output figures for the new machine,” reports Torben Larsen, Harvesting Development Manager, Challenger. “Our dealers in these countries did a fantastic job in organising the demo tour and we were delighted to see so many customers coming to see the machine’s outstanding performance at first hand.” “These figures show that the rotary is capable of massive output but with very economical fuel consumption.” In Romania, where the 680B was equipped with a DBF 9m-wide 12-row maize header, the machine recorded an output of 130 tonnes/hr in a maize crop yielding approximately 12 tonnes/ha. Fuel consumption averaged just 83.3 litres/hr or 9 litres/ ha. In a wheat crop in Poland, the 680B, fitted with a 9m PowerFlow table and a straw chopper, consistently achieved over 40 tonnes/hour in dry conditions with a medium volume of straw. Fuel usage in this case averaged 18 litres/ha. “These figures show that the rotary is capable of massive output but with very economical fuel consumption,” says Torben. “It is vital to take on board that the key to maximising the benefits of this exceptional output is to ensure that all the logistics supporting the machine are also up the mark. At these harvesting rates, you are looking at a full grain tank approximately every five minutes which means you need an average-sized grain trailer to be in place every ten minutes. To maintain full capacity, it is important that New Challenger LB34B and LB44B large square balers are delivering contracting professionals and large-scale arable enterprises a big step forward in productivity, bale weight and density but without excessive power demands. ▲ Equipped with a DBF 9m-wide 12-row maize header, the 680B recorded an output of 130 tonnes/hr in a maize. machines are kept running and not kept waiting due to lack of logistical back-up.” The rotary concept offers growers alternative harvesting technology to conventional machines providing a gentle threshing action over an extremely large area to preserve grain quality particularly in maize and large seed applications such as peas, beans and soya. The Challenger 680B offers the highest levels of both output and operator comfort plus a long list of advanced features including the largest rotor in the industry. 680B – TOP FEATURES • Massive rotor - 0.8m diameter x 3.55m long • High capacity PowerFlow tables in 9.0m and 7.7m widths • High unloading rate – 158 litres/sec • Full-width 1.4m wide helically-vaned feeder • 459hp with power bulge from latest 12.5-litre Caterpillar engine • Class-leading cab comfort and low noise levels • GTA Console II monitor s The brand-new Challenger rotary is now available for Central and Eastern European markets. 14 The new machines produce the industry-leading bale dimensions of 1.2m x 1.28m on the larger LB44B and 1.2m x 0.88m on the LB34B model. This size, combined with the bale’s outstanding weight and density, has made these machines the choice of not only contractors, but also their customers. Both machines will bale straw and hay, while the LB34B will also make light work of silage. “This new generation baler is already proving to be a worthy successor to the previous Challenger LB models which set the benchmark for not only big square baler performance but also rock solid reliability,” says Torben Larsen, Harvesting Development Manager, Challenger. “Challenger balers are designed and built in our factory in Hesston in the USA, which pioneered the big square bale concept. They set the standard in 1978 and have led from the front ever since.” The new LB34-44B balers extend that lead by further reducing operating cost/tonne across the board and improving customers’ efficiency, which will create more opportunities for their businesses. “It really is a win-win situation,” adds Torben. “The key aim when making straw bales is to produce the highest density bales/hr. Baling productivity rises and fewer, heavier bales are cleared from the field faster which is good for the farm business. Fewer, denser bales reduce handling time and transport costs because they make more effective use of lorry space. “These are vital considerations that not only improve the efficiency of hay and silage making, but also help encourage more industrial users to look seriously at Challenger LB Balers Model Bale size number – W x H (cm) Previous models LB34B LB44B LB34 LB44 120 x 88 120 x 128 using straw for all kinds of uses such as bio-energy production. By packing more into the bale the new Challenger balers help to improve the economics of these operations,” he explains. Demand for straw for in dustrial uses is growing across the world. In Denmark, for example, the government has set a target of 600 000t/year of biomass to be burnt in the east of the country to reduce carbon dioxide emissions. A quarter of this target is currently being met by Dong Energy’s Avedøre 2 combined heat and power plant, just outside Copenhagen. This single industrial user consumes a total of 172,000t of straw a year, with all the material supplied in the industry standard 1.2m x 1.28m bales as produced by the Challenger LB44B. Increased density delivered by the new baler design means lorry payloads are expected to rise by at least 20%, which further improves the efficiency of the operation. Out in the field the new balers are also producing big productivity gains. Coupled to a 215hp (230hp max) tractor, the Challenger LB44B made bales weighing up to 620kg in spring barley straw this past harvest. Further tests in the winter barley straw comparing the LB44B with the previous benchmark baler, showed the new model produced a consistent bale weight increase of between 10-20% at up to 20% faster forward speeds than its predecessor. At the same time the LB44B was able to make 55 bales/hour at a working speed of about 19km/hr. 15 WHEELED TRACTORS ▼ Updates on the Challenger Spra-Coupe 7000 Series sprayers enhance operator comfort and field performance. RIGHT TECHNOLOGY IS THE KEY TO OPEN UP PROFITS Challenger WT590 tractors are providing the backbone of the wheeled tractor fleet at Kulan which also runs Challenger combines, windrowers and sprayers. “Whilst taking on board the benefits of Challenger’s high-tech solutions, Beybut Koishebayev is approaching the mass remechanisation of his farms based on the robust and straightforward attributes of tractors like the Challenger WT590,” explains Konstantin Volyntsev, from Borusan Makina, Challenger dealer in Kazakhstan. “The tractors are simple, foolproof and reliable.” Beybut Koishebayev runs Kulan, a 25 000 ha wheat-producing enterprise in Kostanay, Northern Kazakhstan. Among his Challenger fleet are 12 x 190hp WT590 tractors. A further 15 WT590B machines (successors to the WT590) are in his plans for this year. “We use the WT590 models for cultivation, seeding and transportation,” remarks Beybut. Cultivation is carried out with a 7m cultivator working at depths of 12-14 cm at around 10 km/h. “The tractors are simple, foolproof and reliable – like a Kalashnikov gun!” he says. “It is easier to find drivers for the WT590s. Local tractor operators are not afraid to drive them. And the comfortable cab provides a good working environment.” Farming here takes place on the vast flat steppes where a standard size field is an incredible 400 ha (2 km x 2 km). The continental climate brings cold winters and late vegetation. All planting is carried out in the spring. Equipped with a set of three locally-produced SZS seeders (2.1m x 3 = 6.3m full width), a WT590 covers 80-100 ha/day at Kulan. This is the same area as was traditionally worked by a locally-produced 300hp tractor using five seeders. What’s more, the WT590 uses 30% less fuel. Indeed, average consumption of the Challenger model when seeding is 5.3 litres/ha. There is no doubt that Beybut Koishebayev is a fan of the Challenger product line and brand reliability. He also operates five CH640, three CH642 and three CH643 combines, five WT460 tractors plus windrowers and SC4450 sprayers. For the future, there are plans to buy Challenger tracked tractors and rotary combines. “I think the service provided by Borusan is the best on the market,” explains Beybut. “I plan to keep investing in Challenger equipment for my farms despite the current finance crisis in Kazakhstan and the fact that 2008 is forecast to produce only average yields. We’ve got big plans. I am a strong believer that farmers can make good profits, the key is to use the right technology.” New sprayers – more comfort, even better performance With their ability to cover more ground faster, the Challenger Spra-Coupe 7000 Series sprayers help operators make use of every vital spraying opportunity. Now, a package of new features and updates is set to enhance these renowned machines’ field performance still further. Replacing the 7450 and 7650, some of the latest features on the new 7460 and 7660 include new Tier 3/Stage IIIA engines, new front suspension and a new Raven 5000 controller. New common rail engines – plenty of pulling power The new 7460 and 7660 use the latest Caterpillar C6.6 six-cylinder engines with common rail fuel system and four valves per cylinder to comply with Tier 3/Stage IIIA emission regulations. With 6.6 litre capacity, the engine delivers a maximum 174hp. The new engines also provide lower noise levels and excellent specific fuel consumption. With their high torque characteristics, these engines offer all the pulling power you need to negotiate steep slopes and soft ground with ease. Drive in comfort ▲ Beybut Koishebayev has big plans for the growth of his farms which includes investing in Challenger technology. 16 ▲ The 190hp WT590 is ruggedly engineered to withstand the toughest treatment. ▲ Konstantin Volyntsev, Sales Supervisor for the Kostanay region works closely with Kulan on its farm re-mechanisation programme. Even more driver comfort and machine stability is made possible with a new front axle. An increase in the wheelbase of 5.08 cm provides greater stability, while improved suspension performance is made possible with new linear springs featuring reduced spring rate which allows more suspension movement. Raven 5000 controller All new models are now fitted with the Raven 5000 spray control system for precise application rates. The system monitors litres/ha, spray pressure, sprayed volumes and hectares, speed and tank volume. TOP FEATURES – 7460 & 7660 • New C6.6 Tier 3/Stage IIIA common rail Caterpillar engines • Six-speed Caterpillar Powershift transmission • New front axle • Working speeds up to 25 km/h • Low volume application between 50-100 litres/ha • All-round independent suspension • Hydraulically-powered front-wheel assist option • Exceptional ground clearance – up to 1.10m on the 7460 and up to 1.22m on the 7660 • Hydraulic track width adjustment • Hypro 9303 centrifugal pump (300 litres/min) • Joystick incorporates push-button control for Auto-Guide (when fitted) • Joystick functions put cruise control, throttle and boom functions at the operator’s fingertips for added convenience • Goodyear tyres as standard ▲ Variable rate springs have been replaced with linear springs to give more suspension movement. ▲ The new front axle. 17 NEWS UPDATE Anglo-French tour of US production facility In-depth product presentations and a comprehensive focus on key features such as track belts, midwheels and drivers were on the agenda in an action-packed programme of events for groups of Challenger British and French customers who toured the Jackson manufacturing facility in the United States. Grubbenvorst hosts biggest-ever Open House Visitors in the driving seat “Sales of Challenger tracked tractors have been growing steadily in the UK and 100 units will be retailed in this market this year,” explains Richard Miller, Challenger Marketing Manager who organised the trips. “In France, the use of the tracked concept is less developed but there is huge potential for growth as the benefits become all-the-more apparent in the changing farming environment.” As well as technical presentations and a factory tour, visitors also got the chance to ride and drive a variety of Challenger machines. Other activities included a visit to an ethanol plant in Bingham Lake, trips to various farm enterprises and a tour of the Caterpillar facilities at Peoria – all rounded off with a cruise on the Mississippi. ▲ UK delegates on the trip. ▼ The group from France. Commenting, Steve Pemberton who farms over 400 ha in Essex, England. “It was a very well organised trip. It was impressive to see the clean, efficient manufacturing facility and have the opportunity to visit a number of American farms. Our thanks go to the Challenger team who did a first class job.” Training It was Open House at Challenger’s Grubbenvorst facility in the Netherlands at the beginning of June. Challenger European Operations manufactures Terra Gator, RoGator and Spra-Coupe machines at the Grubbenvorst plant, while it is also the preparation centre for MT tractors in Europe, Africa and Middle East (EAME) More than 2500 specially-invited guests from all over Europe were treated to demonstrations of machinery, ride and drive sessions and a whole spectrum of displays from third party equipment suppliers. The Jackson plant was originally built in 1970 and 587 000 sq ft (54 500 m2) of the facility is under cover. It is spread over 100 acre (41 ha) site and employs approximately 1000 people. “The quality aspects of the production process are installed on each group of workers,” says Richard Miller. “This means quality control is built into every assembly operation. Each group has a series of tests and checks prior to the unit leaving their area.” Out on the demonstration field was a feast of Challenger products. Visitors were invited to get behind the wheel of Challenger tracked tractors equipped with the biggest of implements, and test drive the giant new MT900 articulated tractor. There were also Challenger Terra Gator, RoGator and Spra-Coupe application machines plus wheeled tractors and combines. Visitors were also able to see the site’s production facilities and the newly-opened Challenger Serious Machinery Centre which was used as the event reception area. The brand-new Serious Machinery Centre is the hub of Challenger’s training in EAME. The 300m2 building includes a classroom which can accommodate 25 people, plus, on the second floor, a Challenger merchandise shop and a big screen for showing the latest Challenger videos. It is an important new resource to train distributors, sales and service staff as well as machine operators. Marrakech express The Challenger logo was emblazoned on a car that took part in ‘Les 4 Ailes’ humanitarian rally from Paris to Marrakech. 18 Around 2000 French students take part in the rally from over 150 colleges. Between them, they courier over 30 tonnes of school supplies to Marrakech. The Challenger-sponsored car which took part in the humanitarian rally had a scale model of an MT900B mounted on the roof. s The car was manned by a team of students studying agricultural machinery at the Lycee Agricole du Chesnay. Each car in the rally transports around 50 kg of educational equipment to Morocco which is then distributed by UNICEF to schools and children in need. 19 Challenger celebrates production milestone March 2008: the 20 000th Challenger track tractor – an MT835B – rolled off the production line at AGCO’s manufacturing facility in Jackson, Minnesota. Originally introduced in 1987, AGCO acquired the Challenger line from Caterpillar® in 2002. “The innovative Challenger Series track tractors were the first of their kind. Since the first track tractor was produced Challenger has continued to push the envelope of innovation,” says Jason Hoult, Challenger Product Marketing Manager for track and articulated tractors in the United States. tractors. “We put an average of 3000-3500 hours on each machine each year. We’ve bought and used 60 Challenger track tractors since the rubber tracks were introduced in 1987. We like using the track tractors because they cover more ground than conventional machines.” ▼ Challenger celebrates the 20,000th Challenger track tractor rolling off the line at AGCO’s Jackson production facility. Representatives from D’Arrigo Bros. who purchased the tractor from Challenger dealer Quinn Equipment Inc. received the keys to the tractor from members of the Challenger production team. Designed to improve performance by gaining a larger footprint of traction, Caterpillar introduced the Mobil-trac system into agriculture. “The Challenger Series was designed for producers who want to increase the efficiency of their cropping or tillage work while reducing compaction,” adds Jason “Having a larger footprint in turn leads to less slip and gives you more power to the ground. “The third generation of track tractors, Challenger MT800B Series, are even bigger, stronger, faster and smarter than ever before. New engines and a broad range of models have raised the bar on productivity and performance. And, as we enter into a new era we are continuing to be the leader in taking track tractors to the next level,” he comments. The 20 000th track tractor went to customer, D’Arrigo Bros., long-time Challenger customers from Salinas, California. D’Arrigo Bros. were pioneers of bringing broccoli to the United States in 1934, and they continue to be industry leaders, farming more than 12 500 ha. Serious Machinery comes to you with the compliments of: “Our operation needs reliable tractors that can run round the clock. Challenger provides that quality product,” says John D’Arrigo of his fleet of 17 track 20 Cat®, Caterpillar® and Challenger® are registered trademarks of Caterpillar Inc and are used under licence by AGCO Corporation. www.challenger-ag.com English