Fushun Zhongxing Heavy Industry Co.,Ltd.

Fushun Zhongxing
Heavy Industry Co., Ltd.
CONTENTS
02
03
04
06
FHI HEAVY INDUSTRY FUSHUN BROADENS
COMPANY OVERVIEW & HISTORY
FACTORY INTRODUCTION
BUSINESS SECTOR
• Marine Engine: 4st Gen-set / 4st Propulsion
• Marine Reducer for 4-stroke Propulsion Engine
• Power Plant
• Engine components
• Casting Componets
• Machine Tools Business
15 QUALITY MANAGEMENT
16 AFFILIATED COMPANIES
• Machine Tools
• High Precision Gears
• Engine valve / Forging
• Casting
• Fitting
/ Welding
22 A/S NETWORKS
FHI HEAVY INDUSTRY FUSHUN BROADENS
1. CRANK SHOP
2. TURBO CHARGER SHOP
3. LARGE HEAD SHOP
4. CYLINDER FRAME SHOP
5. MACHINE TOOLS ASS'Y SHOP
6. LARGE SIZE CASTING SHOP
7. DEBURRING SHOP
02
8. CYLINDER LINER SHOP
9. HEAD & T/C CASING SHOP
10. LOGISTICS CENTER
11. HEAD OFFICE
12. DEBURRNING SHOP
13. CYLINDER HEAD SHOP
14. ENGINE ASSEMBLY & TEST SHOP
COMPANY OVERVIEW & HISTORY
FHI started its business by running Foundry shop and Machining shop in 1997. And now FHI had
become an expert maker of diesel-engine who perform the whole process of diesel-engine production.
We have a dream!
FHI has been pursued the dream of supply the world highest quality production with technical innovation
by customer oriented management.
By accumulated technology and experiences!
FHI can perform annually 300 sets of diesel-engine assembly & Test and annually over 25,000 tons of
core diesel-engine parts production including Cylinder Block, Crankshaft, Cylinder Head, Cylinder Liner
We sees better future!
Now FHI is tightening current ability and skill for core business and will become a total expert maker of
diesel engines in marine and industrial field.
We dream to contribute to China’s diesel-engine industry by FHI’s own core technology.
Let’s move onward to the Future with FHI!
• AUG.
• NOV.
• NOV.
• JUN.
• MAR.
• JUL.
• DEC.
• MAR.
• AUG.
• AUG.
1997
1998
2001
2004
2005
2008
2008
2009
2012
2014
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Established Fushun Ssangyong Machinery Co.,Ltd
Completed its first investment a casting factory
Completed a machining factory
Completed a large machining factory and module production line
Company name changed to STX Heavy Industry Fushun Co.,Ltd
Concluded license agreement with MAN Diesel
Selected as an excellent company for expoet in 2002-2008
Began producing 4-stroke engines
Production record of 500 sets 4-stroke diesel engines
Company name changed to FHI
FACTORY INTRODUCTION
FHI’s factory can be divided to 3 different shop : Engine shop, Foundry shop and Machining shop.
ENGINE SHOP
Diesel Engine assembly & test
CAPA.: 300 sets annually
04
FACTORY INTRODUCTION
FOUNDRY SHOP
Core parts casting
CAPA.: 25,000 tons annually
MACHINING SHOP
Machining / CAPA.: 20,000 EA annually
Include Block 600EA, Crankshaft 500EA
BUSINESS SECTOR
FHI produces world highest quality diesel-engines with a
large output & high fuel efficiency by constant engineering
development and high quality policy.
FHI has got the license from MAN Diesel & Turbo who
can provide the technical support and has biggest share
in global marine engine market and FHI supplies marine
auxiliary engines to various vessels.
4st MARINE GENSET
Model : L16/24
Output : 450~990kW
Model : L21/31
Output : 1,000~1,980kW
Model : L23/30H
Output : 650~1,280kW
Model : L27/38
Output : 1,425~3,150kW
Types of Products
Types of Products
Engines
Head Module
Assembly
Test
16/24
23/30
21/31
27/38
28/32
32/40
L32/40
L27/38
L28/32
L21/31
L23/30
L16/24
0
0.5
1.0
1.5
2.0
2.5
3.0
3.5
4.0
4.5
5.0
(x 1,000kW)
06
BUSINESS SECTOR
4st MARINE PROPULSION
ENGINE
Model : L21/31
Output : 1290~1935kW
FHI supplies optimum propulsion package
with marine propulsion engines, gearbox, shaft and
propellers to the customers: from normal ships like
merchant ships to the high valued vessels like
offshore vessels and dredgers, fishing vessels etc.
Model : L32/40
Output : 3000~4500kW
EXAMPLES OF ENGINE APPLICATION
Fishery inspection boat
Ro-Ro Ferry
Tug-boat
Wkehd
BUSINESS SECTOR
MARINE REDUCER FOR
4-STROKE PROPULSION ENGINE
• Very low noise emission > Increased traveling comfort
• Lowest vibrations > Increased operational reliability
• Highest efficiencies > Very low power losses
• Adaptation to various operating conditions
• Secure and customized design > Guaranteed stable
machine condition
• High operational reliability > Low maintenance costs
Types of Products
Max. engine speed and application
Application
rpm
Engine
GRS/GRC 375 A / 475 B
1200
L23 / 30A
GRS/GRC 425 A / 530 B
1200
L21 / 31
GRS/GRC 475 A / 600 B
1000
L28 / 32A
GRS/GRC 530 A / 670 B
1000
L27 / 38
GRS/GRC 600 A / 750 B
900
V32 / 40
GRS/GRC 670 A / 850 B
750
L35 / 40DF
GRS/GRC 750 A / 950 B
750
V32 / 44CR
Standard scope of supply
• Oil pump • Double filter
• Oil cooler • Selector valve
• Pipes for control and lubricating oil
• Connections for temperature and pressure monitoring device
The selection application is valid for classifion by:
ABS, BV, CCS, DNV GL, KR, LR, NK, RS, RINA
08
BUSINESS SECTOR
POWER PLANT
The world’s highest quality and an economical
generating engine‘s diversification
Based on accumulated technologies and know-how in
the diesel engine business over many years,
fancies our self as being customer-centered optimization
engineering ability, best technology and quality.
The FHI entered into a technical partnership with
STX heavy industry.
DPP (Conventional Diesel Power Plant)
FHI will provide the best quality through high technology
many years experience.
Major Features
Various Application
Various Capacity
• Continuous / Peak-cut
• IPP Biz / Industries
(Cement, Refinery, Steel etc.)
• Captive / Isolated power
• Various power range applicable
High Reliability & Durability
Economic Operation
• Long overhaul interval & lifetime
• World wide service network
• Technical collaboration with MAN &
Niigata
• Heavy Fuel oil operation
(up to 700cSt/50°C)
• Low Lube oil & Fuel oil consumption
• Easy operation & maintenance
CPP (Containerized Power Plant, STX-VANDI
program)
VANDI (Variously applicable new diesel power plant)
Major Features
Short Delivery
Various Application
• Easy Transportation & Installation
• Simple civil works & No building
• Ready-made product type
• Continuous / Peak-cut
• IPP Biz / Industries
(Cement, Refinery, Steel etc.)
• Captive / Isolated power
High Reliability
Economic Operation
• Long overhaul interval
• Long lifetime
• Niigata power system’s technical
collaboration
• Low EPC cost
• Low Lube oil & Fuel oil consumption
• Heavy Fuel oil operation
(up to 700cSt/50°C)
BUSINESS SECTOR
ENGINE COMPONENTS
10
Machining Shop
Our Machining Shop is equipped with over 150 sets of machine tools
including up-to-date computerized and numerically controlled machines.
Our CAD/CAM system provides techinical assistance so that any kind of
high precision products can be made in response to various customer
requirements.
Major Equipment
CNC Plano Miller : 7 sets / Machining Center : 23 sets
CNC Boring Machine : 15 sets / CNC Lathe : 35 sets
Grinding Machine : 70 sets
KEY COMPONENTS OF DIESEL ENGINE
20,000
pieces annually
The best manufacturer will be growth and
specialized in the state of the art materials
and components.
Cylinder Block
600EA / year
Crankshaft
500EA / year
Cylinder Head
6,000EA / year
Cylinder Head Module
6,000EA / year
Front End Box
200EA / year
Cylinder Liner (2-Stroke / S35MC)
1,000EA / year
BUSINESS SECTOR
CASTING COMPONENTS
12
Foundry Shop
Our Foundry Shop which divided to 3 parts: Large, Small and Centrifugal
Foundry Shop can produce 25,000 tons castings annually.
The large shop equipped with 1 unit of 8 tons, 2 units of 6 tons induction
furnace, 1 unit of 6 tons holding furnace and 1 unit of 40 tons mixer.
The small shop equipped with 1 unit of 6 tons, 1 units of 3 tons induction
furnace, 1 unit of 20 tons mixer and 1 unit of 40 tons heat treatment
furnace. The centrifugal shop equipped with 1 unit of 1 tons, 1 units of
2 tons inductionf urnace and 17 units of Centrifugal Casting.
KEY COMPONENTS OF DIESEL ENGINE
25,000
tons annually
Cylinder Block
Front End Box
Cylinder Head
Turbocharger Casing
Cross Rail
Tailstock
BUSINESS SECTOR
MACHINE TOOLS BUSINESS
14
FHI starts to produce the Machine Tools in 2014 under
technical supporting from the Hankook Machine Tools.
Our product range includes CNC horizontal lathes,
CNC vertical lathes, CNC roll lathes, Manual lathes, Machining
centers and Lapping Machines.
QUALITY MANAGEMENT
ISO 9001:2008
OHSAS 18001:2007
FOUNDRY SHOP CLASS CERTIFICATIONS
FHI has successfully adopted advanced production
technology and quality management since established at
1997.And FHI got the ISO 9001 certification at 2006.
By continual quality improvement, FHI supplied the
excellent quality products to the leading of the wrold
engine manufacturer.
FHI established the enviroment & safty system for
ISO 14001 and OHSAS 18001 at 2010 to established the
system of international quality competition.
ISO 14001:2004
AFFILIATED COMPANIES
In the whole business field including large machine tools,
industrial gears, marine engine valve and industrial castings,
we are going to make every effort to become a valuable
and trusted company.
FUSHUN ZHONGXING
HEAVY INDUSTRY CO., LTD.
4st Marine Genset /4st Marine Propulsion Engine
No. 2, ShuangYang Road, ShunCheng District,
Fushun, Liaoning, China
Customer Service / Tel:+86 24-5766-2666
Quality Assurance / Tel :+86 24-5764-2451
Sales TM / Tel :+86 24-5764-2451 Fax:+86 24-5764-2165
Engineering / Tel:+86 24-5765-0726
Machine Tools
42, Yeondeok-ro, Seongsan-gu, Changwon-si,
Gyeongsangnam-do, 642-290 Korea
Tel:+82-55-282-7781 / 7881 Fax:+82-55-284-9791
E-mail: [email protected]
www.hanmachine.com
HANKOOK PRECISION IND. CO., LTD.
KSP CO., LTD.
Gears/Gear Box
Exhaust Valve/Forging/Welding
42, Yeondeok-ro, Seongsan-gu, Changwon-si,
Gyeongsangnam-do, 642-290 Korea
Tel:+82-55-289-4860~3 Fax:+82-55-289-4866
E-mail: [email protected]
www.hankookprecision.com
147, Noksansaneopbuk-ro, Gangseo-gu, Busan,
618-818 Korea
Tel:+82-51-831-6274~7 Fax:+82-51-831-6273
E-mail : [email protected]
www.kspvalve.com
ILHUNG METAL CO., LTD.
SBC BEND CO., LTD.
Casting
Fitting
149-8, Songsan-ro, Sanin-myun, Haman-gun,
Gyeongsangnam-do, 637-841 Korea
Tel:+82-55-583-6474 Fax:+82-55-583-5667
E-mail: [email protected]
16
HANKOOK MACHINE TOOLS CO., LTD.
178, Wolchongongdan-Ro, Gunbuk-Myeon, Haman-Gun,
Gyeongsangnam-do, 637-821 Korea
Tel:+82-55-580-9900 Fax:+82-55-580-9999
www.sbcbend.com
MACHINE TOOLS
The most Precise, Rigid, Powerful, and Cost-Effective
Machine Tools of State-of-the-Art Technology.
HANKOOK MACHINE
TOOLS CO., LTD.
| CNC Vertical Lathe
VTB/VTC series
• Max. turning diameter
• Max. turning height
• Max. load on table
• Table diameter
1250~6000mm
800~3000mm
4000~60,000kg
1000~5000mm
| CNC Horizontal Lathe
HANTURN/DYNATURN series
• Swing over bed
• Swing over cross slide
• Distance between centers
• Max. load between centers
• Spindle bore
750~2600mm
430~2200mm
2000~8000mm
4000~25,000kg
Ø105~440mm
| Portal type Machining Center
PME/PMC series
• Distance between columns
2100~5000mm
• Table size
1800x10,000~12,000mm
• Max. load on table
12,000~100,000kg
• Spindle speed
30~3000/5~2000rpm
Main Products
＞CNC Vertical Lathe ＞CNC Horizontal Lathe
＞Portal Type Machining Center ＞CNC Roll Lathe ＞Manual Lathe
＞Horizontal Boring & Milling Machine ＞Lapping & Polishing Machine
HANKOOK MACHINE TOOLS CO., LTD.
Tel: +82-55-282-7781/7660 / Fax: +82-55-284-9791
E-mail: [email protected] / www.hanmachine.com
HIGH PRECISION GEARS
Dreams Come True…
Customer trustworthy company
Realization of goal as superhero company
HANKOOK PRECISION
IND. CO., LTD.
| Gears for Four-Stroke Engine | Gears for Two-Stroke Engine
• Item name: Gear wheel two part
• Specification : M8×T54×O.D.460.8
• Processed qualit: DIN 5
• Item name: Intermediate wheel
supply unit
| Gear for Windmill Power
| Gear for Marine Steam Turbine
• Item name: Windmill power Gears
• Specification : M12×T113/46/19
• Processed qualit: DIN 4
• Item name: Gears wheel
• Specification : M3.5~M4.5
• Processed qualit: DIN 4
• Specification : M20×T69×O.D.1,423
• Processed qualit: DIN 5
Main Products
＞Gear for Marine Engine ＞Gear for Aircraft Parts
＞Gear Box for Machine Tools ＞Gear for Windmill Power
＞Gear for Turbo Air Compressor ＞Gear for Robot
＞Gear for Railway Vehicle ＞Transmission
HANKOOK PRECISION IND. CO., LTD.
Tel: +82-55-289-4860~3 / Fax: +82-55-289-4866
E-mail: [email protected] / www.hankookprecision.com
18
| Gear for Turbo Air Compressor | Gear Box for Machine Tool
• Item name: Bull Gears
• Specification : M1.75~M2.75
• Gear qualit: AGMA 12
• Item name: Headstock
• Spindle speed : Max. 2,000rpm
• Swing over bed : 530~3,000mm
ENGINE VALVE/FORGING/WELDING
KSP CO., LTD.
KSP’s another name is a place where humanbeing’s
dream comes true.
Accomplishes the dream of the mankind which is an
another name of KSP.
| Exhaust Valve
M Type
98bore Exhaust Valve Assembly
W Type
| Forging
Connecting Rod
Rotor Shaft
Sprocket
Turbine Rotor
Piston Rod
(550ton)
Driver Shaft
60MC cover
| Friction Welding
Main Products
＞Exhaust Valve
＞Engine Valve Spindle ＞Forging
＞Friction Welding ＞Special Welding
KSP CO., LTD.
Tel: +82-51-831-6274~7 / Fax: +82-51-831-6273
E-mail: [email protected] / www.kspvalve.com
Drill
CASTING
ILHUNG METAL CO., LTD.
ILHUNG METAL Co., Ltd. produces high quality casting
product of gray and ductile iron cast which are the basis of a
machinery industry, and supplies to across industry including
machine tools, mechanical industry and marine engines.
| Industrial Machinery and Heavy Equipment Parts
Cylinder
T/M Housing
| Marine Engine Parts
ILHUNG METAL places a high priority on customer
satisfaction.
Housing
Case
| Machine Tool Parts
Head Stock
Main Products
| Other Industrial
＞Gray Cast Iron FC20~35
＞Ductile Cast Iron FCD45~70
＞Bed, Gear Box and Ram for Machine Tools
＞Cylinder, Head and Crank Case for Big Compressor
＞Cooler Body, Pipe Piece and Sportling for Marine Engine
＞Cast Iron for Other Industrial
ILHUNG METAL CO., LTD.
Tel:+82-55-583-6473~4 / Fax:+82-55-583-5667
E-mail:[email protected]
20
Motor Support
Bed
FITTING
SBC BEND CO., LTD.
SBC BEND CO., LTD. is a professional manufacturer in
butt-welding fittings for power plants, desalination plants,
oil, gas and petrochemical plants including marine and
offshore plants.
| Wrought Steel Butt-Welding Fittings(Carbon & Alloy Steel)
90°Elbow
(Long)
Products
Carbon Steel,
Alloy Steel
&
Stainless Steel
Elbow
Tee
Reducer
Cap
Stub End
Lateral
Tee
(Straight)
Cap
| Stainless Steel Butt-Welding Fittings
•Butt-Welding Fitting
Materials
Reducer
(Concentric)
Production Range
Molded
Fabricated
~80"
~108"
~80"
~108"
~48"
~108"
~48"
~108"
~16"
As requested by customer
Specifications
KS, JIS,
ASTM, JPI,
MSS, ANSI,
DIN, BS,
AWWA, API
90°Elbow
(Short)
Reducer
(Eccentric)
Tee
(Reducing)
Cap
Specific sizes are available upon request.
•Forged Fitting
Socket-Welding Fitting, Threaded Fitting
Materials
Products
Production Range
Carbon Steel,
Alloy Steel
&
Stainless Steel
Elbow
Tee
Reducer
Cap
Coupling
Boss / Insert
Union
Outlet
~4"
~4"
~4"
~4"
~4"
~4"
~4"
~36"
| Forged Steel Socket-Welding & Threaded Fittings
Specifications
KS, JIS,
ASTM, JPI,
MSS, ANSI,
DIN, BS,
AWWA, API
•Socket Welding Fittings
90°Elbow
Tee
Reducer
Cap
Tee
Cap
Union
•Threaded Fittings
Main Products
＞Wrought Steel Butt-Welding Fittings (Carbon & Alloy Steel)
＞Stainless Steel Butt-Welding Fittings
＞Forged Steel Socket-Welding & Threaded Fittings
＞Special Fitting ＞Outlets
SBC BEND CO., LTD.
Tel: +82-55-580-9900 / Fax: +82-55-580-9999
www.sbcbend.com
90°Elbow
HEAD OFFICE
Fushun Zhongxing
Heavy Industry Co., Ltd.
No. 2, Shuangyang Road, Shuncheng
District, Fushun, Liaoning, China
Customer Service
T: +86 24-5766-2666
Quality Assurance
T: +86 24-5764-2451 / 8090
Sales TM
T: +86 24-5764-2451 / 8051
+86 24-5764-2451 / 8058
+86 24-5764-2451 / 8062
+86 24-5764-2451 / 8101
F: +86 24-5764-2165
Engineering
T: +86 24-5764-2451 / 8061
SALES OFFICE
Beijing office
T: +86 10-8478-6108
F: +86 10-8478-6128
Shanghai office
T: +86 21-6236-1153 (Ext 806)
F: +86 21-6236-0323
A/S OFFICE
Wuxi office
T: +86 510-8118-9651~5
F: +86 510-8118-9650
KOREA OFFICE
Fushun Zhongxing Heavy Industry Co., Ltd.
HANKOOK MACHINE TOOLS CO., LTD.
Ex-STX Heavy Industry(Fushun) Co.,Ltd
No. 2, Shuangyang Road, Shuncheng District, Fushun, Liaoning, China
T: +82-55-282-7781 / F: +82-55-284-9791
www.hanmachine.com
Customer Service T: +86 24-5766-2666
Quality Assurance T: +86 24-5764-2451 / 8090
Sales TM
T: +86 24-5764-2451 / 8051 / 8058 / 8062 / 8101
F: +86 24-5764-2165
Engineering
T: +86 24-5764-2451 / 8061
HANKOOK PRECISION IND. CO., LTD.
T: +82-55-289-4860~3 / F: +82-55-289-4866
www.hankookprecision.com
KSP CO., LTD.
T: +82-51-831-6274~7 / F: +82-51-831-6273
www.kspvalve.com
ILHUNG METAL CO., LTD.
T: +82-55-583-6474 / F: +82-55-583-5667
www.ilhung.emk21.com
SBC BEND CO., LTD.
T: +82-55-580-9900 / F: +82-55-580-9999
www.sbcbend.com