www.nikken-world.com

Transcription

IN-STOCK CATALOGUE
2007
In-Stock - it’s about time!
Nikken products are used extensively by precision
manufacturers throughout Europe and across the
world.
Renowned for their quality, reliability and life-long
performance our products are helping customers
compete and win in tough, demanding market sectors.
Our products can do the same for you.
This In-Stock Catalogue gives you instant access to
Nikken products from our highly-successful and equally
popular ranges of: Toolholders and accessories; Tool
pre-setters and Measuring devices; Spindle speeders
and Angle head tooling solutions.
Every product listed within this catalogue has been
designed to transform your manufacturing
performance and improve your productivity.
What’s more because all of these products are
‘In-Stock’ and are available for immediate dispatch machine downtime and potential loss of production
are minimised too.
By spending just a little time looking through this
Catalogue and familiarising yourself with our
comprehensive ranges of products - that are all in-stock
- you’ll soon appreciate that Nikken can provide you
with the optimum manufacturing solution.
Tony Bowkett
Group Managing Director
Nikken Europe
1
Contents
Nikken Japan
3
Nikken Euro-Centre
5
Nikken Europe
7
Manufacturing solutions... instantly delivered
8
Additional sources of information
9
p Tooling Solutions
10
- Tooling section structure
11
- Standard and Advanced Technology
12
- Choosing the correct Nikken tooling solution
13
- Milling
14
- Drilling
28
- Boring
36
p Spindle speeders & Angular head systems
42
- Spindle speeders & Angular head technology
43
p Measuring devices
- Workpiece pre-setters, probes and tool pre-setters
p CNC Rotary Tables
46
47
51
2
Nikken Japan - excellence comes
Nikken is a market-leading brand with a reputation
built on innovation, engineering excellence, reliability
and unrivalled customer service.
Nikken products - CNC Rotary Tables;
high-performance NC Tooling solutions;
sophisticated tool and workpiece
measurement devices and quality
workholding equipment - are the number
one choice for precision manufacturers all
over the world.
The company, first established in 1958,
today employs over 400 at its 55,000m2
facility in Osaka, Japan.
Nikken’s Osaka-based operation is
extensive. As well as housing the
Osaka. Daito office and factory:
Land 55,000m2; Building 25,000m2
company’s worldwide Headquarters - the site is also the
location for Nikken’s two factories, its heat treatment
facility and its raw materials warehouse.
Nikken headquarters
p Domestic & Overseas sales management
p Research, design & development
Factory 2
p Finance
Factory 1
p Turning centre and machining centre lines
Factory 1
p CNC table grinding
p CNC table assembly
p CNC table inspection
Factory 2
p Tool grinding
p Reamer grinding
p Tool assembly
p Tool inspection
p Warehousing
p Purchasing
p Production Management
Heat Treatment Facility
Raw Materials Warehouse
3
Office
Osaka. Daito office and factory layout
as standard!
Leaving nothing to chance
Special treatment
To ensure exceptional performance Nikken’s products are
Nikken’s attention to detail in the
manufactured to the highest quality standards and are tested
manufacture of its products is second to
thoroughly.
none.
CNC lathe and
Turning Centre Line:
Nikken’s tooling solutions are
rigorously tested to ensure that they
meet the demands of precision
manufacturers operating in
demanding production
environments.
Machining Centre Line:
Nikken Toolholder Systems including
Major Dream, Zero Fit etc. are put
through their paces on the CNC
machining centre line.
Ion Nitriding:
Ion Nitriding improves the wear resistance and
sliding performance of Nikken products and
components (i.e. Tough-cut reamers; worm wheels
used in Nikken CNC Rotary tables etc.) by reducing
the surface friction coefficient.
Tool Grinding Line:
Nikken Toolholders are precision
ground to ensure good contact
(more than 80% taper contact) and
a totally reliable interface between
the machine tool spindle and
workpiece.
CNC Rotary Table Assembly Line:
Nikken rotary tables are the most
reliable, precise and durable on the
market.
Carbonising and Sub-zero treatment:
All Nikken tooling products undergo sub-zero
treatment. After carbonising and quenching
processes - Nikken tooling products are treated in
minus 90 degree temperatures to eliminate residual
austenite and create 100% martensite
compositions.
4
Nikken Euro-Centre: Europe is th
Nikken’s Euro-Centre, located in the UK, opened for
business in 1999 and is a dynamic hub serving all
Nikken European operations.
Sales and marketing support; warehousing, distribution and
logistics; applications and technical support - everything we do
in our European markets is coordinated and managed by
Euro-Centre staff in close cooperation with individual European
Nikken Group subsidiary companies and Nikken distributors.
Nikken Europe/Nikken Euro-Centre
Nikken Group companies
- Nikken GMBH – Frankfurt
- Nikken France – Paris
- Nikken Scandinavia – Sweden
- Nikken Turkey – Istanbul
Nikken other companies
- Cutting Tools – Spain & Portugal
Nikken distributors
5
he business!
Product availability
Housed within the Euro-Centre’s extensive warehousing facility
is the most comprehensive stock of high-quality and high
performance rotary tables, tooling solutions, measuring devices
and workholding equipment.
All products within the Euro-centre are available for immediate
dispatch to customers and our European subsidiaries and/or
distributors.
Applications support
As well as providing the products - we also deliver world-class
technical and applications support. Working closely with
customers we can help develop the optimum manufacturing
solution and, as part of our continuous improvement
programmes, regularly undertake product testing and
benchmarking to ensure that our products meet our customers’
expectations.
After-sales services
As you would expect from a market-leading company - Nikken’s
after-sales services are second to none.
As well as providing comprehensive repair and maintenance
services in-house within our state-of-the-art service department
- our fully-trained service engineers can also undertake on-site
inspections and planned servicing too.
To ensure that you get the most from your Nikken investment
we run in-depth and practical training programmes for all of
our products.
6
Nikken Europe: when all
you need is everything!
Precision manufacturers throughout Europe continue to
make Nikken their ‘Productivity Partner’ - and it’s not
hard to see why.
World-class products (Rotary tables, NC Tooling solutions,
sophisticated tool and workpiece measurement devices and
quality workholding equipment) plus first-class services
(technical and applications support, after-sales service, training
etc.) all help differentiate us from the competition and explain
our continuing growth and success.
First choice when there are no second chances
Nikken Kosakusho Europe Ltd
Located in Rotherham, South Yorkshire - Nikken Europe is the
The Euro-Centre
number one choice for precision manufacturers operating in
Precision House
the aerospace, medical, motor sport, power engineering, oil/gas
Barbot Hall Industrial Estate
and mould tool and die sectors.
Rotherham
Our products enable our customers to compete and win on the
global stage and are more than instrumental in helping them
improve their productivity and increase their competitiveness.
From OEMs and Tier One suppliers through to precision
engineering subcontractors - Nikken products are the choice of
the professionals.
Nikken - The team you can trust
p Business Managers
p Applications Engineers
p Service Engineers
p Customer Service Team
Nikken - resources at your disposal
p Machining demonstration facility
p Nikken web site
7
p Nikken Europe:
S61 4RL
United Kingdom
p Tel:
01709 366 306
p Fax:
01709 376 683
p Email:
[email protected]
Manufacturing solutions...
instantly delivered!
The In-Stock catalogue details Nikken products that
are available for immediate dispatch to customers.
The products contained within this In-Stock catalogue are as
follows:
p Toolholders and tooling accessories. See page 10
The sections cover the following product
ranges:
Section: Toolholders:
p Milling chucks and accessories (page 14)
p Drilling chucks and accessories (page 28)
p Boring systems (page 36)
p Spindle speeders & Angular head systems. See page 42
p Measuring devices. See page 46
Customers requiring information on Nikken
CNC Rotary tables should refer to the
separate catalogue ‘CNC Rotary Table Series’
(available from your local Nikken sales
representative or Nikken agent) or visit
www.nikken-world.com for further details.
Take stock with In-Stock
Section: Spindle speeders &
Angular head systems:
p Spindle speeders (page 44)
p Angle head holders (page 45)
The In-Stock Catalogue is divided into a number of sections.
Each section details those products from our toolholder and
accessories; spindle speeder and angle head tooling and
measuring device ranges that are in stock.
Section: Measuring devices:
p Workpiece pre-setters (page 48)
p Workpiece Micro Touch probes (page 48)
p Tool pre-setters (page 49)
8
Nikken: additional sources
of information
The In-Stock Catalogue gives you immediate access to
Nikken ‘Standard Technology’ and ‘Advanced
Technology’ products that we are holding in stock.
More information on these products and on products
not featured within the In-Stock Catalogue (e.g.
Nikken’s range of CNC Rotary Tables) is provided on
our website - www.nikken-world.com
Product information - on-line
Our website has been completely re-vamped and is proving to
be a valuable resource to customers. As well as providing you
with general information on Nikken and our products and
services customers can access more detailed information including comprehensive technical information and illustrations
- by enhancing their user level.
You can request to become an enhanced user by contacting
your local Nikken sales office or local Nikken sales
representative. To become an enhanced user - you will need to
register with Nikken. Following registration you will be sent
your unique login and password which will enable you to
access the enhanced user areas on our website.
First Place Reports - Technical and Applications
We regularly benchmark our products against those of the
competition and publish the results in our ‘First Place Reports’.
First place reports can be accessed from our website and are
available as downloadable pdfs. Alternatively hard copy First
Place Reports can be obtained free of charge from your local
Nikken sales office.
We also produce application based reports detailing customer
use of Nikken products. First Place Reports on customers using
Nikken products in the aerospace sector are available on our
website or can be obtained from your local Nikken sales office.
Product literature
Also available is catalogue number 303A for all NC Tooling
products and Catalogue 8168 for the full selection of Nikken
rotary tables.
9
TOOLING SOLUTIONS
IN-STOCK
Milling
Drilling
Boring
10
Tooling section structure
This section of the catalogue provides details of
Nikken’s ‘Standard Technology’ and ‘Advanced
Technology’ toolholders and accessories.
The section is divided into 3 separate sub-sections - Milling, Drilling
and Boring.
Each of these sub-sections contain lists of Nikken products held in
stock and provide customers with a basic technical specification - plus,
at the top of each page, a summary of their key features and benefits.
Nikken tooling products
The following Nikken products are contained
within this catalogue:
p Multi-Lock Milling Chucks
p Major Dream Holders
p VC Holders
p Zero Fit Holders
p Slim Chucks
p ZMAC
p RAC
p DJ
Typical technical illustration
To assist with understanding and product selection - images and
technical illustrations are provided as well as whether the product is
The main features and benefits of each
‘Standard Technology’ or ‘Advanced Technology’ designated.
product are explained later in this catalogue
L = Gauge length
C = Nose diameter
and can be found on the following pages:
p Multi-Lock Milling Chucks, page 15
p Major Dream Holders, page 19
p VC Holders, page 21
p Zero Fit Holders, page 23
p Slim Chucks, page 29
p ZMAC, page 40
Spindle speeds (Milling and Drilling)
Milling and Drilling toolholders carry the following symbol which
indicates their maximum spindle speed capability.
This example indicates a maximum spindle
speed capability of 30,000rpm.
Run-out accuracy (Milling and Drilling)
Milling and Drilling toolholders carry the following symbol which
indicates their run-out accuracy.
Within 5µm
This example indicates a run-out accuracy
within 5µm.
11
p RAC, page 41
p DJ, page 41
Standard and Advanced Technology
Solutions - It’s your choice!
Tooling products listed within this catalogue have
been designated as either ‘Standard Technology’ or
‘Advanced Technology’.
Product Information
Every tooling product listed within this
section of the In-stock Catalogue has a
STANDARD TECHNOLOGY
ADVANCED TECHNOLOGY
technical specification to help you select the
right solution. In addition we have also
identified key features and benefits
associated with every product to help your
decision making.
‘Standard Technology’ products provide customers with high-quality,
reliable manufacturing solutions. They represent outstanding value
of product selection or who require further
and deliver unrivalled performance to precision manufacturers
operating in high added value market sectors i.e. aerospace, medical,
motor sport, oil/gas, power engineering, mould tool and die etc.
Customers who are not sure about any aspect
information (including current price list)
should contact their local Nikken sales
representative.
Understanding the product codes
Toolholder example
BT50 - C32 - 105
For ultra-productive manufacturing solutions, including
high-speed machining applications, customers should consider our
‘Advanced Technology’ products.
Nominal gauge length
Chucking capacity
Symbol of milling chuck
Shank no.
‘Advanced Technology’ products represent Nikken’s leading edge
technology and can be relied upon to deliver the optimum
Collet example
manufacturing solution. In specific applications such as high-speed
machining (HSM) or where difficult-to-machine materials are being
used - Nikken ‘Advanced Technology’ products will improve
performance.
Benefits from using ‘Advanced Technology’ products
SK - 6 - 2.5
Collet size
Collet capacity
Symbol of SK Collet
p Improved part accuracies and repeatabilities
p Improved surface finish
p Higher, faster (and more accurate) removal rates
p Improved tool life
p Reduced cycle times
Customers who are unsure as to whether they require Standard
technology or Advanced Technology products for their specific
manufacturing requirements can contact their local Nikken sales
representative for further advice and information.
12
Choosing the correct Nikken
tooling solution
DJ
ZER
O
ADV -FIT
ANC
ED
SLIM
STA CHUC
NDA
K
RD S
SLIM
ADV CHUC
ANC KS
ED
RAC
•
•
•
•
•
•
Drilling
•
Boring
•
•
•
•
Milling (20-40,000rpm)
•
•
•
•
Drilling (20-40,000rpm)
•
Drilling (below 20,000rpm)
•
Run-out accuracy ‘zero’
•
•
•
•
•
Run-out accuracy 3 microns
•
•
Heavy Mill/Profile
•
•
•
Light Mill/Profile
•
•
•
•
•
•
•
Run-out accuracy 3-5 microns
•
•
High-speed Milling
Milling (below 20,000rpm)
ZMA
C
Milling
VC
MU
L
STA TI-LOC
K
NDA
RD
MU
L
ADV TI-LOC
ANC K
ED
MA
J
DRE OR
AM
To ensure that you select the most appropriate tooling
solution use the following grid checklist: depending on
your requirements the guide will help direct you to the
most appropriate In-Stock tooling solutions.
•
By application
High Speed Mill
Drill
•
High Speed Drill
•
Grinding
•
•
•
•
Boring - deep hole
•
Boring - fine finishing
•
•
Boring - large diameter
•
Boring - roughing
•
• Nikken recommendation
13
•
Toolholders
MILLING
14
Multi-Lock Milling Chucks:
Milling and High-Speed Milling
Multi-Lock Milling Chucks provide users with highly-accurate and
flexible milling capability.
Multi-Lock Milling Chucks are available as Standard Technology and
Advanced Technology products.
The design and manufacture of Nikken Multi-Lock Milling Chucks
ensure higher performance and improved machining process
reliability.
1. All Multi-Lock chucks contain a multi-roller system that
includes 140% more needle rollers compared to competitor
products. These needle rollers are arranged to provide extra
rigidity and give customers increased chucking torque and
reduced wear and damage on bearing surfaces (less than
1 - 2 microns wear even after constant use).
2. All Multi-Lock chucks have a solid and thickened chuck body
wall which reduces distortion even during heavy-duty
milling operations and interrupted cutting.
3. Internal slots in the chuck body reduce the effects
oil/lubricant on the shank of the cutting tool and therefore
prevent a reduction in chucking torque and/or slippage of
the tool shank.
4. Advanced Multi-Lock Milling Chucks incorporate a more rigid
and reliable clamping mechanism in the nose of the chuck
which delivers improved milling performance - high metal
removal or fine finishing - and reduced tool wear.
5. Standard and Advanced Multi-Lock Milling Chucks’ run-out
accuracy is guaranteed within 5 microns.
Multi-Lock Standard Technology products are taper contact
only and are available in BT30/40/50; IT40/50 shank sizes.
Standard Technology taper contact only
See page 16.
Multi-Lock Advanced Technology products are available in
NBT30/40/50; HSK 40A/50A/63A/100A; MBT40/50; IT40X/50X
shank sizes. The NBT products feature the 2-Lock system -
2-Lock NBT - taper &
flange contact
taper & flange contact. IT ‘X’ & ‘N’ type holders offer users the
benefit of higher spindle speeds over standard technology equivalents
(balanced up to 30,000 rpm). See page 17.
The MBT products feature the 3-Lock system - taper & flange
contact with dampening built-in. See page 18.
15
3-Lock MBT - taper & flange
contact with dampening
built-in
Toolholders
MILLING STANDARD TECHNOLOGY
Multi-Lock
Features:
p BT30/BT40/BT50 & IT40/IT50 toolholders
p Multi-roller system (140% more needle rollers)
provides long-life time accuracy
p High tensile strength special steel retainer
p Up to 8,000rpm
Within 5µm
Benefits:
p High precision milling
p High rigidity and reliable chucking torque (5,000 - 4,800Nm)
p Reduced vibration even during heavy-duty machining
p Run-out accuracy within 5 microns at 3 x D
PART NUMBER
CAPACITY
NOSE DIAMETER
(C)
GAUGE LENGTH
(L)
COLLET
SPANNER
BT30-C20-65
2.0-20.0
52
70
CCK20, KM20
9HC22
BT40-C20-70
2.0-20.0
52
71
CCK20, KM20
9HC22
BT40-C20-90
2.0-20.0
52
90
CCK20, KM20
9HC22
BT40-C20-120
2.0-20.0
52
120
CCK20, KM20
9HC22
BT40-C32-85
3.0-32.0
69
85
CCK32, KM32
9HC32
BT40-C32-120
3.0-32.0
69
120
CCK32, KM32
9HC32
BT50-C20-105
2.0-20.0
52
105
CCK20, KM20
9HC22
BT50-C20-135
2.0-20.0
52
135
CCK20, KM20
9HC22
BT50-C32-90
3.0-32.0
69
90
CCK32, KM32
9HC32
BT50-C32-105
3.0-32.0
69
105
CCK32, KM32
9HC32
BT50-C32-135
3.0-32.0
69
135
CCK32, KM32
9HC32
IT40-C20-80
2.0-20.0
52
80
CCK20, KM20
9HC22
IT40-C32-95
3.0-32.0
64
95
CCK32, KM32
9HC32
IT50-C20-105
2.0-20.0
52
105
CCK20, KM20
9HC22
IT50-C32-105
3.0-32.0
64
105
CCK32, KM32
9HC32
EXPLANATION OF THE CODE NO.
BT30 C20 65
Please refer to pages 25 and 26 for more information
about collets for our Milling products.
Chucking capacity
Shank no.
16
MILLING ADVANCED TECHNOLOGY
Multi-Lock
Features:
p NBT30/40/50; HSK40/50/63/100; MBT40/50; IT40X/50X toolholders
p Multi-roller system (140% more needle rollers)
provides long-life time accuracy
p High tensile strength special steel retainer
p Simple compact front nose
p Double contact spindle system
p Up to 30,000rpm
Within 5µm
Benefits:
p High-speed machining capability
p High precision milling
p High rigidity and reliable chucking torque (4,800Nm)
p Reduced vibration even during heavy-duty machining
p Run-out accuracy within 5 microns at 3 x D
17
PART NUMBER
CAPACITY
NOSE DIAMETER
(C)
GAUGE LENGTH
(L)
COLLET
MAX RPM
SPANNER
NBT30-C20-75G
2.0-20.0
48
75
CCK20,KM20
30,000
GH20
NBT40-C20-70G
2.0-20.0
48
71
CCK20,KM20
25,000
GH20
NBT40-C20-90G
2.0-20.0
48
90
CCK20,KM20
25,000
GH20
NBT40-C32-85G
3.0-32.0
68
85
CCK32,KM32
20,000
GH32
NBT40-C32-105G
3.0-32.0
68
105
CCK32,KM32
20,000
GH32
NBT50-C20-105G
2.0-20.0
48
105
CCK20,KM20
20,000
GH20
NBT50-C20-135G
2.0-20.0
48
135
CCK20,KM20
20,000
GH20
NBT50-C32-90G
3.0-32.0
68
90
CCK32,KM32
15,000
GH32
NBT50-C32-105G
3.0-32.0
68
105
CCK32,KM32
15,000
GH32
NBT40-C20CF-90G
2.0-20.0
48
90
CCK20,KM20
25,000
GH20
NBT40-C32CF-105G
3.0-32.0
68
105
CCK32,KM32
20,000
GH32
NBT50-C20CF-135G
2.0-20.0
48
135
CCK20,KM20
20,000
GH20
NBT50-C32CF-105G
3.0-32.0
68
105
CCK32,KM32
15,000
GH32
HSK50A-C20-95G
2.0-20.0
52
95
CCK20,KM20
30,000
GH20
HSK63A-C20-95G
2.0-20.0
52
95
CCK20,KM20
25,000
GH20
HSK63A-C20-110G
2.0-20.0
52
110
CCK20,KM20
25,000
GH20
HSK63A-C32-110G
3.0-32.0
69
110
CCK32,KM32
20,000
GH32
HSK63A-C32-130G
3.0-32.0
69
130
CCK32,KM32
20,000
GH32
HSK100A-C20-115G
2.0-20.0
52
115
CCK20,KM20
20,000
GH20
HSK100A-C20-135G
2.0-20.0
52
135
CCK20,KM20
20,000
GH20
Toolholders
PART NUMBER
CAPACITY
NOSE DIAMETER
(C)
GAUGE LENGTH
(L)
COLLET
MAX RPM
SPANNER
HSK100A-C32-115G
3.0-32.0
69
115
CCK32,KM32
12,000
GH32
HSK100A-C32-135G
3.0-32.0
69
135
CCK32,KM32
12,000
GH32
MBT40-C20-70G
2.0-20.0
48
71
CCK20,KM20
20,000
GH20
MBT40-C32-85G
3.0-32.0
68
105
CCK32,KM32
15,000
GH32
MBT50-C20-105G
2.0-20.0
48
105
CCK20,KM20
15,000
GH20
MBT50-C32-105G
3.0-32.0
68
105
CCK32,KM32
12,000
GH32
IT40X-C20-90G
2.0-20.0
48
90
CCK20,KM20
25,000
GH20
IT40X-C32-95G
3.0-32.0
68
95
CCK32,KM32
20,000
GH32
IT50X-C20-105G
2.0-20.0
48
105
CCK20,KM20
20,000
GH20
IT50X-C32-85G
3.0-32.0
68
85
CCK32,KM32
15,000
GH32
NBT30 - C20 - 75 G
Symbol of high speed
Chucking capacity
Shank no.
CF options are available on NBT products, to suit both centre
through and flange through machine spindles. To accommodate
this feature, Nikken CF holders incorporate simple screws to
change flow from centre through to flange through.
(Sealed pull stud recommended).
Please refer to pages 25 and 26 for more
information about collets for our Milling products.
18
Major Dream Holders:
Nikken’s Major Dream Holders provide customers with the optimum
toolholder solution. The toolholders’ 2-lock (BT Double face contact)
design with internal dampening mechanism deliver excellent cutting
performance (heavy-duty roughing through to super-fine finishing)
and reduced tool wear.
Slim Collet with 8 degree taper
that allows superior accuracy
and higher gripping torque.
Simple design without the
flats for the hook spanner.
The GH handle is used to
tighten/loosen precisely.
The external diameter is
much more compact than
the external diameter
comparable ball bearing nut
designs.
1. Major Dream Holders feature TiN Bearing Nut technology.
TiN Bearing Nuts are more efficient and deliver better
TiN Bearing (HV2,200)
all-round performance than holders using conventional ball
Stable high accuracy
bearing nuts.
- good sliding effect and reduced friction due to the TiN
Bearing Nuts’ surface hardness (HV2,200)
- reduced internal corrosion for long life and improved
cutting performance
- better balance improves surface finish and run-out accuracy
The internal thread of the nut is
molybdenum coated, this allows the
efficiency of the thread to be highly
improved.
- improved flange contact results in less vibration and
therefore improved accuracy.
Competitors holder: Unstable cutting
Major Dream Holder: Stable cutting
2. Major Dream Holders provide the optimum solution on
linear guideway and box guideway machining centres.
Major Dream Holders are Advanced Technology products and are
- 2-Lock NBT - taper & flange contact
available in NBT30/40/50; HSK63A; IT40N. The NBT products feature
- HSK - taper & flange contact
the 2-Lock system - taper & flange contact. See page 20.
- BT Double face contact
- With in-built dampening
19
Toolholders
Major Dream
Features:
p Revolutionary micro-dampening mechanism
p TiN Bearing Nut (HV2,200)
p Double face contact holders
p Through coolant option using J Nut
p Up to 15,000rpm
Benefits:
p Optimum machining on linear and box guideway machining centres
p Suitable for heavy-duty machining
p Suitable for high-speed machining applications
p Reduced micro-chipping of cutting tool edge
PART NUMBER
CAPACITY
NOSE DIAMETER
GAUGE LENGTH
COLLET
MAX RPM
SPANNER
NBT30-MDSK10-50P
3.0-10.0
27.5
50
SK10-pA
30,000
GH10
NBT30-MDSK16-75P
3.0-16.0
40
75
SK16-pA
25,000
GH16
NBT40-MDSK10-60P
3.0-10.0
27.5
60
SK10-pA
30,000
GH10
NBT40-MDSK10-90P
3.0-10.0
27.5
90
SK10-pA
30,000
GH10
NBT40-MDSK16-65P
3.0-16.0
40
65
SK16-pA
25,000
GH16
NBT40-MDSK16-90P
3.0-16.0
40
90
SK16-pA
25,000
GH16
NBT50-MDSK10-105P 3.0-10.0
27.5
105
SK10-pA
20,000
GH10
NBT50-MDSK10-120P 3.0-10.0
27.5
120
SK10-pA
20,000
GH10
NBT50-MDSK16-105P 3.0-16.0
40
105
SK16-pA
20,000
GH16
NBT50-MDSK16-120P 3.0-16.0
40
120
SK16-pA
20,000
GH16
HSK63A-MDSK10-90P 3.0-10.0
27.5
90
SK10-pA
30,000
GH10
HSK63A-MDSK16-80P 3.0-16.0
40
80
SK16-pA
25,000
GH16
IT40N-MDSK10-75P
3.0-10.0
27.5
75
SK10-pA
30,000
GH10
IT40N-MDSK16-75P
3.0-16.0
40
75
SK16-pA
25,000
GH16
NBT30 - MDSK10 - 50 P
Please refer to page 27 for more information
Chucking capacity
Symbol of Major Dream
Shank no.
20
VC Holders:
The thick wall design
of the VC Holder body
improves its cutting
rigidity
Pilot shank on the collet
for further stability of
the accuracy
TiN Bearing
Nikken’s VC Holders are equipped with TiN Bearing Nut technology
and provide users with extra gripping torque, improved rigidity and
excellent and reliable run-out accuracy. They provide superior
machining performance even during high-speed applications - up to
40,000rpm.
1. VC Holders have a TiN coated bearing plate which reduces
friction and allows greater thrust.
Nikken:
Competitors:
Due to the TiN
coated plate
bearing for less
friction, it is
effective for
thrust load.
Radial bearings
for rotation
support and are
not suitable for
thrust load.
Nikken
8 deg. internal taper
proven with the slim
chuck for accuracy and
grip torque
Simple external nut
design for tightening
with the GH handle
allows ultra high speed
rotation
Competitor
2. The Holders have a 8 degree taper for improved gripping
torque and high-precision.
3. The thick wall design of the holder improves rigidity during
cutting operations.
4. Run-out accuracy is less than 3 microns at 4 x D.
5. Collet flange contact reduces vibration and improves surface
finish and tool life.
VC Holders are Advanced Technology products and are available
in NBT30/40/50; HSK40A/63A; IT40X/50X shank sizes. The NBT
products feature the 2-Lock system - taper & flange contact.
See Page 22.
21
2-Lock NBT - taper & flange
contact
Toolholders
VC Holders
Features:
p TiN Bearing Nut (HV2, 200)
p Collet flange contact
p 8 degree internal taper for extra gripping torque
p Thick wall design for improved rigidity
Benefits:
p Suitable for high-speed machining applications (up to 40,000rpm)
p High rigidity
p Run-out accuracy less than 3 microns
p Superior surface finish
p Extended tool life
PART NUMBER
CAPACITY
NOSE DIAMETER
(C)
GAUGE LENGTH
(L)
COLLET
MAX RPM
SPANNER
NBT30-VC6-60
2.0-6.0
27.5
60
VCK6
40,000
GH10
NBT30-VC6-90
2.0-6.0
27.5
90
VCK6
40,000
GH10
NBT30-VC13-60
3.0-12.0
40
60
VCK13
40,000
GH16
NBT30-VC13-90
3.0-12.0
40
90
VCK13
40,000
GH16
NBT40-VC6-60
2.0-6.0
27.5
60
VCK6
30,000
GH10
NBT40-VC13-60
3.0-12.0
40
60
VCK13
30,000
GH16
NBT40-VC6-90
2.0-6.0
27.5
90
VCK6
30,000
GH10
NBT40-VC13-90
3.0-12.0
40
90
VCK13
30,000
GH16
NBT50-VC6-105
3.0-6.0
27.5
105
VCK6
20,000
GH10
NBT50-VC13-105
3.0-12.0
40
135
VCK13
20,000
GH16
HSK40A-VC13-90
3.0-12.0
40
90
VCK13
40,000
GH16
HSK63A-VC13-90
3.0-12.0
40
90
VCK13
30,000
GH16
IT40X-VC13-90
3.0-12.0
40
90
VCK13
30,000
GH16
IT50X-VC13-105
3.0-12.0
40
90
VCK13
20,000
GH16
NBT40 - VC6CF - 60
Centre through and flange through
Chucking capacity
Shank no.
All VC products are centre through as standard.
CF option is also available on VC products, to suit both centre through
and flange through machine spindles. To accommodate this feature,
Nikken CF holders incorporate simple screws to change flow from
centre through to flange through. (Sealed pull stud recommended).
22
Zero Fit Holders:
Milling, High-Speed Milling, Reaming
Nikken’s Zero Fit Holders can help rectify the accuracy of machining
centres and their spindles. When a machine is 2-3 years old the
run-out accuracy of the spindle will decline. Zero Fit Holders can
correct run-out errors and can help achieve accuracies back to
0.001mm - 0.002mm (100mm from gauge line).
As a consequence customers can get a new lease of life from their
machine tool by changing their toolholders to Zero Fit.
Zero Fit Holders are available as Advanced Technology products.
1. All Zero Fit Holders can dramatically improve surface finish.
2. All Zero Fit Holders help increase tool life by as much
as 500%.
3. All Zero-fit holders’ run-out accuracy is guaranteed
at ‘Zero’ microns.
Benefits from using Zero-fit
Materials: Tempered Steel (HRC25~30)
Tool: Ø13mm CBN Reamer
Cutting Speed: V=80m/min
Spindle Rotation: S=2,000min-1
Feed per tooth: f=0.1mm/min
Feed: F=200mm/min
External coolant supply: Water soluble
Zero Fit Advanced Technology products available are in
NBT40/50 and HSK63A/100A shank sizes. The NBT products
feature the 2-Lock system - taper & flange contact. See page 24.
23
2-Lock NBT - taper & flange
contact
Toolholders
Zero Fit
Features:
p Triple contact tooling system - 3-Lock System
p For through coolant option use Jet coolant collet
and front nut
p Up to 7,000rpm
Benefits:
p High-speed machining capability
p Improved run-out accuracy - 0.001 - 0.002mm
p Improved surface finish
p Simple to install, use and adjust
PART NUMBER
CAPACITY
NOSE DIAMETER
(C)
GAUGE LENGTH
(L)
COLLET
SPANNER
NBT40-CZF20-105
2.0-20.0
51.5
105
CCK20, KM20
9HC22
NBT40-CZF32-120
3.0-32.0
69
120
CCK32, KM32
9HC32
NBT50-CZF20-105
2.0-20.0
51.5
105
CCK20, KM20
9HC22
NBT50-CZF32-105
3.0-32.0
69
105
CCK32, KM32
9HC32
HSK63A-CZF20-110
2.0-20.0
51.5
110
CCK20,KM20
9HC22
HSK63A-CZF32-130
3.0-32.0
69
130
CCK32,KM32
9HC32
HSK100A-CZF32-115
3.0-32.0
69
115
CCK32,KM32
9HC32
Please refer to pages 25 and 26 for more
information about collets for our Milling products.
NBT50 - CZF 32 - 105
Adjustment wrench - 9ZFL.
Chucking capacity
Symbol of zero-fit type milling chuck
Shank no.
24
MILLING COLLETS
Straight collets for Multi-Lock/Zero Fit
L
Nikken’s straight collets, for the multi-lock chuck, allow
accurate reduction of the gripping diameter without reducing
the overall gripping force and performance of the chuck itself.
Available as standard straight type or also in jet coolant
versions they provide added versatility to the multi-lock chuck.
L
Fig. 2
Fig. 1
STYLE
L
KM COLLET CODE NO. (OD-ID)
KM20
53
KM20 - 2,3,4,5,6,7,8,9,10,13 (Fig.1)
KM20 - 10,11,12,14,15,16 (Fig. 2)
KM32
64.5
KM32 - 3,4,5,6,7,8,9,10,11,12,13,14,17,21,26 (Fig.1)
KM32 - 15,16,18,19,20,22,24,25 (Fig. 2)
Fig 1 (‘Q’ Type) collet is suitable for auto load style machines. Example order number KM32-10Q.
KM 32 - 10
ID of collet
OD of collet
Symbol of collet
VCK collets for VC holders
Features:
p Use with Nikken VC Toolholders
Benefits:
p Delivers accuracy and fine finishes in high speed applications - up to 40,000rpm
p Ensures run-out accuracy within 3 microns at 4 x D
VCK Collet code no.
VCK 6-
2, 3, 3.175, 4, 5, 6
VCK 13- 3, 3.175, 4, 5, 6, 7, 8, 9, 10, 11, 12
25
Toolholders
MILLING COLLETS
Jet coolant collets for Multi-Lock/Zero Fit
Features:
p Suitable for all Nikken milling chucks
p Front nut and spanner supplied separately
p Internal helical groove for efficient oil/lubricant draining
Benefits:
p Extends tool life and performance by up to 300%
p Prevents swarf ingress and allows efficient swarf evacuation from workpiece and tool
p Prevents tool cutter slippage
STYLE
CCK COLLET CODE NO. (OD-ID)
FRONT NUT CODE NO.
CCK20
CCK20 - 6,8,10,12,16
CKFN20
CCK32
CCK32 - 6,8,10,12,16,20,25
CKFN32, CKFN32T
Spanner reference codes: CCKL20 (for CCK20)
and CCKL32 (for CCK32).
CCK 32 - 10
ID of collet
OD of collet
Symbol of Jet coolant collet
Ø D2
STYLE
D2
L2
FRONT NUT CODE NO.
CKFN20
33
8
CKFN20 - 6,8,10,12,16
CKFN32
46.5
9
CKFN32 - 6,8,10,12,16,20,25
CKFN32T
43
9
CKFN32T - 6,8,10,12,16,20,25
L2
CKFN 32 - 10
ID of collet
OD of collet
Symbol of front nut
J type nuts and caps
STYLE
J TYPE NUT CODE NO.
for Major Dream
CAP CODE NO.
WRENCH CODE NO.
GSK
SK10
MDSKN-10BJ
SKJ10-3, 4, 5, 5.5, 6, 6.2, 6.8, 7, 8, 8.5, 10
SKJL-10
SK16
MDSKN-16BJ
SKJ16-7, 8, 8.5, 10, 10.3, 12, 12.5, 14, 15, 16
SKJL-16
26
MILLING COLLETS AND ACCESSORIES
Slim Chuck collets ‘A’ type for Major Dream
Features:
p 8 degree taper
p Collet extractor supplied as standard
Benefits:
p Strong gripping power
p High rigidity
p Suitable for drilling, tapping, end milling, centre-drilling
p Run-out accuracy within 3 microns from nose (4 x D)
d
d1
d2
L
SK10
15.5
12
9.8
30.5
SK16
24.6
18.8
15.75 45
1
STYLE
5
21.3
8
32
SK10
SK - 6 - 2.5
Max. Chucking Dia
Style No.
SK16
Symbol of SK Collet
CODE NO.
SHANK D
SK10-3A
-4A
-5A
-6A
-8A
-10A
SK16-4A
-6A
-8A
-10A
-12.0A
-16.0A
3.0 h8
4.0 h8
5.0 h8
6.0 h8
8.0 h8
10.0 h8
4.0 h8
6.0 h8
8.0 h8
10.0 h8
12.0 h8
16.0 h8
D
15.6
24.6
High-speed Tooling GH handle
Features:
p 2-way loosening/tightening ratchet for ease of use
Benefits:
p Safe and secure
p Quick and simple
27
CODE NO.
MILLING CHUCK
VC HOLDER
GH10
-
VC6
GH16
C16-G
VC13
GH20
C20-G
-
GH32
C32-G (Nose Ring: Ø68mm)
-
Toolholders
DRILLING
28
Slim Chucks:
Drilling
Nikken’s Slim Chucks provide customers with high-gripping torque and
excellent run-out accuracy for high-precision milling and drilling.
Slim Chucks are available as Standard and Advanced Technology
products.
1. Slim Chucks incorporate TiN Bearing Nut technology. TiN
Slim collet with 8 degree taper
designs.
Bearing Nuts are more efficient and deliver better all-round
performance than holders using conventional ball bearing
nuts.
cutting performance
improved.
2. Slim Chucks have a more rigid structure and a high-gripping
torque than competitor products and are not subject to the
effects of unwanted taper pushing. A feature of Slim Chucks
is the 8 degree taper. The smaller the taper angle, the better
concentricity is obtained.
Nikken
3. Slim Chucks provide customers with run-out accuracy within
3 microns (with P type collet).
Slim Chuck Standard Technology products are available in BT30/40/50;
IT40/50; K20/32 shank sizes. See page 30.
Slim Chuck Advanced Technology products are available in BT30/40;
HSK40A-63A/100A/32E/40E/50E; IT40X shank sizes. See page 32.
29
Competitor
Toolholders
DRILLING STANDARD TECHNOLOGY
Slim Chuck
Features:
p Flat shoulder pushing and taper pushing
p 8 degree taper
p High pressure coolant option with J Type GSK nut and cap
p Up to 15,000rpm
Benefits:
p Improved run-out accuracy within 3 microns (with P type collet)
(with P type collet)
p Powerful gripping
p High-precision
PART NUMBER
CAPACITY
NOSE DIAMETER
(C)
GAUGE LENGTH
(L)
COLLET
MAX RPM
SPANNER
BT30-SK10-90
1.75-10.0
27.5 (Fig.1)
90 (Fig.1)
SK10
15,000
SKL-10
BT30-SK16-60
2.75-16.0
40 (Fig.2)
60 (Fig.2)
SK16
10,000
9HC16
BT40-SK6-90
0.7-6.0
19.5 (Fig.1)
90 (Fig.1)
SK6
15,000
SKL-6W
BT40-SK6-120
0.7-6.0
19.5 (Fig.1)
120 (Fig.1)
SK6
15,000
SKL-6W
BT40-SK10-90
1.75-10.0
27.5 (Fig.1)
90 (Fig.1)
SK10
15,000
SKL-10
BT40-SK10-150
1.75-10.0
27.5 (Fig.1)
150 (Fig.1)
SK10
15,000
SKL-10
BT40-SK10-180
1.75-10.0
27.5 (Fig.1)
180 (Fig.1)
SK10
15,000
SKL-10
BT40-SK16-90
2.75-16.0
40 (Fig.2)
90 (Fig.2)
SK16
12,000
9HC16
BT40-SK16-120
2.75-16.0
40 (Fig.2)
120 (Fig.2)
SK16
12,000
9HC16
BT40-SK16-150
2.75-16.0
40 (Fig.2)
150 (Fig.2)
SK16
12,000
9HC16
BT40-SK16-180
2.75-16.0
40 (Fig.2)
180 (Fig.2)
SK16
12,000
9HC16
BT50-SK10-105
1.75-10.0
27.5 (Fig.1)
105 (Fig.1)
SK10
15,000
SKL-10
BT50-SK10-165
1.75-10.0
27.5 (Fig.1)
165 (Fig.1)
SK10
15,000
SKL-10
BT50-SK16-105
2.75-16.0
40 (Fig.2)
105 (Fig.2)
SK16
10,000
9HC16
Continued overleaf
30
DRILLING STANDARD TECHNOLOGY
Slim Chuck continued
PART NUMBER
CAPACITY
NOSE DIAMETER
(C)
GAUGE LENGTH
(L)
COLLET
MAX RPM
SPANNER
IT40-SK6-90
0.7-6.0
19.5
90
SK6
15,000
SKL-6W
IT40-SK6-120
0.7-6.0
19.5
120
SK6
15,000
SKL-6W
IT40-SK10-90
1.75-10.0
27.5
90
SK10
15,000
SKL-10
IT40-SK10-120
1.75-10.0
27.5
120
SK10
15,000
SKL-10
IT40-SK16-90
2.75-16.0
40
90
SK16
12,000
9HC16
IT40-SK16-150
2.75-16.0
40
150
SK16
12,000
9HC16
IT50-SK10-105
1.75-10.0
27.5
105
SK10
12,000
SKL-10
IT50-SK10-135
1.75-10.0
27.5
135
SK10
12,000
SKL-10
IT50-SK16-105
2.75-16.0
40
105
SK16
10,000
9HC16
K20-SK6-120
0.7-6.0
19.5
SK6
SKL-6W
K20-SK10-120
1.75-10.0
27.5
SK10
SKL-10
K32-SK10-120
1.75-10.0
27.5
SK10
SKL-10
K32-SK16-150
2.75-16.0
40
SK16
9HC16
IT40 - SK6 - 90
Chucking capacity
Symbol of new slim chuck
Shank no.
31
about collets for our Drilling products.
Toolholders
DRILLING ADVANCED TECHNOLOGY
Slim Chuck
Features:
p Flat shoulder pushing and taper pushing
p 8 degree taper
p High pressure coolant option with J Type GSK nut and cap
p Up to 40,000rpm
Benefits:
p For high-speed applications - up to 40,000rpm
p Improved run-out accuracy (with P type collet)
within 3 microns (with P type collet)
p Powerful gripping
p High-precision
PART NUMBER
CAPACITY NOSE DIAMETER
(C)
GAUGE LENGTH
(L)
COLLET
MAX RPM
SPANNER
BT30-GSK6-60P
BT30-GSK10-60P
BT30-GSK16-60P
BT40-GSK6-90P
BT40-GSK10-60P
BT40-GSK10-120P
BT40-GSK16-90P
0.7-6.0
1.75-10.0
2.75-16.0
0.7-6.0
1.75-10.0
1.75-10.0
2.75-16.0
19.5
27.5
40
19.5
27.5
27.5
40
60
60
60
90
60
120
90
SK6
SK10
SK16
SK6
SK10
SK10
SK16
40,000
40,000
30,000
30,000
30,000
30,000
25,000
GH6
GH10
GH16
GH6
GH10
GH10
GH16
HSK40A-GSK6-60P
HSK40A-GSK10-75P
HSK40A-GSK16-80P
HSK63A-GSK10C-105P
HSK63A-GSK10C-120P
HSK63A-GSK6-100P
HSK63A-GSK16-80P
HSK63A-GSK16C-120P
HSK100A-GSK10C-105P
HSK100A-GSK16-105P
HSK100A-GSK16C-120P
HSK32E-GSK6-50P
HSK32E-GSK10-60P
HSK40E-GSK6-60P
HSK40E-GSK10-60P
HSK40E-GSK16-80P
HSK50E-GSK10C-105P
HSK50E-GSK16C-120P
0.7-6.0
1.75-10.0
2.75-16.0
1.75-10.0
1.75-10.0
0.75-6.0
2.75-16.0
2.75-16.0
1.75-10.0
2.75-16.0
2.75-16.0
0.7-6.0
1.75-10.0
0.7-6.0
1.75-10.0
2.75-16.0
1.75-10.0
2.75-16.0
19.5
27.5
40
27.5
27.5
19.5
40
40
27.5
40
40
60
75
80
105
120
100
80
120
105
105
120
50
60
60
60
80
105
120
SK6
SK10
SK16
SK10
SK10
SK6
SK16
SK16
SK10
SK16
SK16
SK6
SK10
SK6
SK10
SK16
SK10
SK16
40,000
40,000
30,000
30,000
30,000
30,000
25,000
25,000
20,000
20,000
20,000
40,000
40,000
40,000
40,000
30,000
30,000
25,000
GH6
GH10
GH16
GH10
GH10
GH6
GH16
GH16
GH10
GH16
GH16
19.5
27.5
19.5
27.5
40
27.5
40
GH6
GH10
GH6
GH10
GH16
GH10
GH16
Continued overleaf
32
DRILLING ADVANCED TECHNOLOGY
Slim Chuck continued
PART NUMBER
CAPACITY
NOSE DIAMETER
(C)
GAUGE LENGTH
(L)
COLLET
MAX RPM
SPANNER
IT40X-GSK6-90P
0.7-6.0
19.5
90
SK6
30,000
GH6
IT40X-GSK6-120P
0.7-6.0
19.5
120
SK6
30,000
GH6
IT40X-GSK10-90P
1.75-10.0
27.5
90
SK10
30,000
GH10
IT40X-GSK10-120P
1.75-10.0
27.5
120
SK10
30,000
GH10
IT40X-GSK16-90P
2.75-16.0
40
90
SK16
25,000
GH16
BT40 - GSK 10 - 90 P
Symbol of high speed
Chucking capacity
Symbol of new slim chuck
Shank no.
IT ‘X’ & ‘N’ type holders offer users the
benefit of higher spindle speeds over standard
technology equivalents (balanced up to 25,000 rpm).
Please see below and page 34 for more information
about collets for our Drilling products.
DRILLING OPTIONS
Sets of Slim Chuck collets
p
Collet set 1: SK6 collets - 1mm to 6mm (15 collets in set)
S.SK6-EU - SK6-1,1.25,1.5,1.75,2,2.25,2.5,2.75,3,3.5,4,4.5,5,5.5,6
p
Collet set 2: SK6 collets ‘P’ type - 1mm to 6mm (15 collets in set)
S.SK6P-EU - SK6-1P,1.25P,1.5P,1.75P,2P,2.25P,2.5P,2.75P,3P,3.5P,4P,4.5P,5P,5.5P,6P
p
S.SK10-EU - SK10-2,2.25,2.5,2.75,3,3.5,4,4.5,5,5.5,6,6.5,7,7.5,8,8.5,9,9.5,10
p
S.SK10P-EU - SK10-2P,2.25P,2.5P,2.75P,3P,3.5P,4P,4.5P,5P,5.5P,6P,6.5P,7P,7.5P,8P,8.5P,9P,9.5P,10P
p
S.SK16-EU - SK16-3,3.5,4,4.5,5,5.5,6,6.5,7,7.5,8,8.5,9,9.5,10,10.5,11,11.5,12,12.5,13,13.5,14,14.5,15,15.5,16
p
S.SK16P-EU - SK16-3P,3.5P,4P,4.5P,5P,5.5P,6P,6.5P,7P,7.5P,8P,8.5P,9P,9.5P,10P,10.5P,11P,11.5P,12P,12.5P,13P,
13.5P,14P,14.5P,15P,15.5P,16P
Please refer to page 34 for more information about collets for our Drilling products.
33
Toolholders
DRILLING OPTIONS
Slim Chuck collets
Features:
p 8 degree taper
p Collet extractor supplied as standard
Benefits:
p Strong gripping power
p High rigidity
p Suitable for drilling, tapping, end milling, centre-drilling
p Run-out accuracy within 3 microns from nose (4 x D) with P type collet
d
d1
d2
L
SK6
10.5
7.5
5.8
25
4
17.4
SK10
15.5
12
9.8
30.5
5
21.3
SK16
24.6
18.8
15.75 45
8
32
STYLE
SK6
SK6P
SK10
SK10P
1
CODE NO.
CHUCKING D
SK 6-0.8
-1
-1.25
-1.5
-1.75
-2
-2.25
-2.5
-2.75
-3
-3.5
-4
-4.5
-5
-5.5
-6
SK10-2
-2.25
-2.5
-2.75
-3
-3.5
-4
-4.5
-5
-5.5
-6
-6.5
-7
-7.5
-8
-8.5
-9
-9.5
-10
0.7~0.8
0.9~1.0
1.15~1.25
1.3~1.5
1.55~1.75
1.8~2.0
2.05~2.25
2.3~2.5
2.55~2.75
2.8~3.0
3.0~3.5
3.5~4.0
4.0~4.5
4.5~5.0
5.0~5.5
5.5~6.0
1.75~2.0
2.05~2.25
2.3~2.5
2.55~2.75
2.75~3.0
3.0~3.5
3.5~4.0
4.0~4.5
4.5~5.0
5.0~5.5
5.5~6.0
6.0~6.5
6.5~7.0
7.0~7.5
7.5~8.0
8.0~8.5
8.5~9.0
9.0~9.5
9.5~10.0
D
STYLE
10.4
SK16
SK16P
15.6
CODE NO.
CHUCKING D
D
SK16-3
-3.5
-4
-4.5
-5
-5.5
-6
-6.5
-7
-7.5
-8
-8.5
-9
-9.5
-10
-10.5
-11.0
-11.5
-12
-12.5
-13.0
-13.5
-14.0
-14.5
-15.0
-15.5
-16
2.75~3.0
3.0~3.5
3.5~4.0
4.0~4.5
4.5~5.0
5.0~5.5
5.5~6.0
6.0~6.5
6.5~7.0
7.0~7.5
7.5~8.0
8.0~8.5
8.5~9.0
9.0~9.5
9.5~10.0
10.0~10.5
10.5~11.0
11.0~11.5
11.5~12.0
12.0~12.5
12.5~13.0
13.0~13.5
13.5~14.0
14.0~14.5
14.5~15.0
15.0~15.5
15.5~16.0
24.6
SK - 6 - 2.5
Max. Chucking Dia
Style No.
Symbol of SK Collet
34
DRILLING ACCESSORIES
Cap
J type nuts
Features:
p Fits all existing Slim Chucks
Benefits:
p For standard drilling, reaming, tapping
SK-J nut
p Prevents dust and swarf contamination
STYLE
J TYPE NUT CODE NO.
CAP CODE NO.
WRENCH CODE NO.
GSKN-6BJ
SKJ6-3, 3.3, 4, 4.2, 5, 6
SKJL-6
SKN-10BJ
GSKN-10BJ
SKJ10-3, 4, 5, 5.5, 6, 6.2, 6.8, 7, 8, 8.5, 10
SKJL-10
SKN-16BJ
GSKN-16BJ
SKJ16-7, 8, 8.5, 10, 10.3, 12, 12.5, 14, 15, 16
SKJL-16
SK
GSK
SK6 (Ø19.5)
SKN-6WBJ
SK10
SK16
J Type nuts are available as sets in individual cases for SKN10 and SKN16. Please call for details.
High-speed Tooling GH handle
Features:
p 2-way loosening/tightening ratchet for ease of use
Benefits:
p Safe and secure
p Quick and simple
35
GSK-J nut
CODE NO.
SLIM CHUCK
GH6
GSK6
GH10
GSK10
GH16
GSK16
Toolholders
BORING
36
Boring solutions
Irrespective of specific boring requirements - Nikken can provide the
optimum solution.
Nikken’s comprehensive boring system is modular. By using Nikken
universal base holders plus, either extension or stepped spacers
(depending on the specific application), and then selecting from RAC,
DJ or ZMAC boring heads - all boring operations from large
diameter/roughing through to deep-hole and fine-finishing can be
achieved.
ZMAC
ZMAC Boring Heads feature a double-contact shoulder support and
provide excellent reliability and performance for deep hole boring and
high-speed boring operations.
Double Contact
Shoulder Support
p Ø16 ~ 180.
p Double Contact Shoulder Support.
p Internal Thread of Dial Ring: Special
Heat-Treated to HV800.
p Design ensures easy adjustment of
3 ~ 5 microns on diameter.
Locking Screw closer to
Cutting Edge
RAC
RAC Boring Heads feature a precision ground serration, giving perfect
contact and balance between the holder and head. RAC heads have
been designed for large diameter boring operations and roughing.
p Ø25 ~ 580.
p Smooth Boring with 250% Productivity.
p Rigidity of Scrum type Cartridge.
p Basic Axis with Precision Ground Serration.
37
Toolholders
DJ
DJ Boring Heads, combining the power of alloy steel and Carbide core,
are primarily used for finishing and/or deep boring operations.
p Ø3 ~ 50.
p Anyone can set to Micron Accuracy.
p World Smallest Boring Bar with Carbide Insert (Ø5mm).
p Solid Carbide DJ Bit Series.
p Combined Power of Alloy Steel and Carbide Bar.
Boring system base holders are Standard Technology products and are
available in NBT30/40/50; MBT40/50; HSK63A/100A; IT40 shank sizes.
See page 39.
Alloy steel
Carbide cored
Although not In-Stock, High Pressure Centre Through Coolant type is
Carbide insert with
special finish
available on all ZMAC, RAC and DJ heads.
38
BORING SYSTEMS STANDARD TECHNOLOGY
Base holders
Features:
p Through tool coolant capability
p Coupling and screw supplied as standard
Benefits:
p Improved rigidity
p Repeatability within 3 microns
PART NUMBER
COUPLING
(Q)
MAJOR DIAMETER
(C)
GAUGE LENGTH
(L)
COUPLING BOLT
NBT30-Q26-40
26
50
40
B26N
NBT40-Q26-50
26
50
50
B26N
NBT50-Q26-65
26
50
65
B26N
MBT40-Q26-50
26
50
50
B26N
MBT50-Q26-65
26
50
65
B26N
HSK63A-Q26-60
26
50
60
B26N
HSK100A-Q26-65
26
50
65
B26N
IT40-Q26-50
26
50
50
B26N
IT50-Q26-65
26
50
65
B26N
NBT30-MDQ26-60*
NBT40-MDQ26-65*
NBT50-MDQ26-80*
* Base holders designed for difficult applications and extended length operations. They are NBT (dual contact) with ‘Major Dream’ built-in and the best solution for precise dampened boring
operations. To be used with Nikken ZMAC Alpha heads (AA gold coloured style aluminium balanced head). AA style heads are available for ZMAC high speed applications and through coolant
applications.
Optional spacers
39
PART NUMBER
COUPLING
(Q)
MAJOR DIAMETER
(C)
LENGTH
(L)
SP26-26-60
26
50
60
SP26-26-90
26
50
90
SP26-26-190-A1 26
50
190
Toolholders
BORING HEADS STANDARD TECHNOLOGY
ZMAC
Features:
p Double contact support
p New locking screw close to cutting edge
p Balanced head for reduced vibration available
p High-pressure through-coolant options available
Benefits:
p Improved accuracy
p Improved reliability and durability
p Easy to use and adjust
p Multi-purpose machining - Steel, Cast Iron, Hardened Steel
PART NUMBER
RANGE
(D)
HEAD
DIAMETER (C)
HEAD
LENGTH (L)
BORING
UNIT
INSERT
Q26-9-ZMAC20-70
19.8-25.2
19
40
M2HZ-20
3MP-C
Q26-12-ZMAC25-70
24.8-32.2
24
40
M3HZ-25
3MP-C
Q26-16-ZMAC32-85
31.8-42.2
31
55
M4HZ-32
4MP-C
Q26-20-ZMAC42-100
41.8-55.2
40
70
M5HZ-42
6MP-C
26-ZMAC55-70
54.8-70.2
53
70
M5HZ-55
6MP-C
DIMENSIONS
WBGT0601pL
WBGT0802pL
TPGT1103pL
The above products are available in a five part boring set (base holder required at extra cost, see page 39).
Q26 - 9 - ZMAC20 - 70
Length of boring head
Minimum boring diameter
Symbol of ZMAC product
Coupling diameter
Nikken boring shank
EXPLANATION OF THE CODE NO. OF ISO STANDARD INSERT TIP
The majority of ISO inserts available are
designed for turning where the
workpiece is rotating and are not
recommended for use in boring where
the tool is rotating, however these inserts
can be fitted on to the cartridge if the
dimension is same.
Diameters of centre holes on ISO
standard insert can vary and you may,
therefore have to change the clamp
screw to suit the insert.
Example Part Numbers: To replace 6MP Insert Screw for ISO (M2.5x0.45P with 60° Angle)
screw ref: BFTX02506N/SB-2570TR
40
BORING HEADS STANDARD TECHNOLOGY
RAC
Features:
p ‘Scram’ Type cartridge system for powerful and smooth boring
p Shoulder support with perfect contact for even distribution of cutting forces
Benefits:
p Best choice for Rough and Semi-Finish boring
p High feedrates and good swarf evacuation
PART NUMBER
RANGE
(D)
HEAD
DIAMETER (C)
HEAD
LENGTH
CARTRIDGE
(L)
INSERT
DIMENSION
Q26-12-RAC25-55
25-32
24
55
S.RCC-25
CC08
CCMT09T3pN
Q26-16-RAC32-55
32-45
31
55
S.RCC-32
CC08
CCMT09T3pN
Q26-20-RAC43-70Q
43-55
40
70
S.RCC-43
CN08
(CNMM120408)
Please refer to page 40 for the explanation of the ISO standard insert tip code number.
DJ
Features:
p Easy to set Micron accuracy and Carbide cored boring bits
Benefits:
p Versatile range 3mm to 50mm diameter
p Fine surface finishes with no vibration
PART NUMBER
Q26-DJ3-36
Q26-DJ8-44
RANGE
3-28
8-50
BORING
DEPTH
14-80
60-130
HEAD
DIAMETER (C)
45
54
HEAD
LENGTH (L)
BIT CODES
INSERT
DIMENSION
J10-3-14
N/A
J10-5-35
CC03-C
CCGT0301pL
J10-8-40
3MP-C
WBGT0601pL
J10-18-65
6MP-C
TPGT1103pL
J16-8-40
3MP-C
WBGT0601pL
J16-18-60
6MP-C
J16-28-65
6MP-C
J16-38-65
6MP-C
36
44
Please refer to page 40 for the explanation of the ISO standard insert tip code number.
DJ Boring head without bits is also available, please quote: Q26-DJ3-36-DB or Q26-DJ8-44-BD.
41
TPGT1103pL
SPINDLE SPEEDERS &
ANGULAR HEAD SYSTEMS
IN-STOCK
Spindle speeders
Angular head systems
42
Spindle speeder & Angular
head technology
Spindle speeders
Nikken’s range of high-performance spindle speeders has been
designed to provide customers with maximum reliability and accuracy
in milling and drilling operations.
Spindle speeders increase a machine tool’s speed enabling improved
cutting performance in heavy-duty machining and fine finishing.
Nikken spindle speeders can maintain high speeds up to 40,000rpm.
Nikken spindle speeders have a compact design and feature ground
gears that ensure smooth transmission of power. They also are
equipped with pre-loaded pretension bearing sets that increase
contact and provide extra stiffness and rotational accuracy within
0.01mm.
Angular head tooling
Nikken angular head tooling helps increase productivity.
Machining features on parts where there is limited or reduced access
or clearance can often lead to stop-start machining owing to multiple
job setups and clamping/re-clamping operations.
Nikken angular head tooling solutions reduce the time and resources
spent on fixturing and workholding by enabling more high-precision
operations to be performed in a single setup.
Nikken’s angular head tooling is available in fixed angle and/or
adjustable angle configurations.
1. Spindle speeders and Angular heads from Nikken
incorporate TiN Bearing Nut technology. TiN Bearing Nuts are
more efficient and deliver better all-round performance than
holders using conventional ball bearing nuts.
Slim collet with 8 degree taper
designs.
cutting performance
2. Spindle speeders and Angular heads from Nikken have a
more rigid structure and a high-gripping torque than
competitor products and are not subject to the effects of
unwanted taper pushing. A particular feature is the 8 degree
taper. The smaller the taper angle, the better concentricity is
obtained.
3. Spindle speeders and Angular heads from Nikken provide
customers with a run-out accuracy within 3 microns (with
P type collet).
43
improved.
Angle heads
SPINDLE SPEEDERS STANDARD TECHNOLOGY
Spindle speeders
Features:
p Solid construction, reliable and accurate
Benefits:
p Increased productivity
p Improved machine performance
PART NUMBER
SPEED SPEED SPEED POWER TORQUE RATIO
A
B
C
KW
NM
COLLET CAPACITY NOSE
DIA.
GAUGE SPANNER
LENGTH
BT40-PX10-SK6
40,000 36,000 28,800 2.0
5.0
1 to 10 SK6
0.7-6.0
19.5
162
SKL-6W
BT50-PX10-SK6
40,000 36,000 28,800 2.0
5.0
1 to 10 SK6
0.7-6.0
19.5
155
SKL-6W
BT40-PX5-SK10
30,000 25,000 20,000 2.8
8.0
1 to 5
SK10
1.75-10.0
27.5
150.5
SKL-10
BT50-PX5-SK10
30,000 25,000 20,000 2.8
8.0
1 to 5
SK10
1.75-10.0
27.5
143.5
SKL-10
All above products are also available on HSK63A. Please call for more information.
Spindle speeders are available for various automatic location device pitches to be specified at time of order:
R55/Ø16mm, R65/Ø18mm, R80/Ø18mm. Manual location is also an option if tool changing is not required for your
application (please call for further information).
Additional ‘standard’ Pibo Multi products (fitted with ER style collets and nuts) are also available, please call for
further details.
Speed A
Run time 9mins
Speed B
Speed C
45mins
90mins
BT40 - PX10 - SK6
Nikken nut size
Shank
Type and ratio
44
ANGULAR HEADS STANDARD TECHNOLOGY
Angular head technology
Features:
p Solid construction, reliable and accurate
Benefits:
p Increased spindle versatility,
p Greater spindle scope
PART NUMBER N MAX. MAX. ANGLE
INPUT
RPM
POWER TORQUE RATIO COLLET CAPACITY NOSE
GAUGE
KW
NM
DIAMETER LENGTH
SPANNER
BT40-CTAR10
3,500
7,000 0 to 95
1
4.3
1 to 2
SK10
1.75-10.0
27.5
204.5
SKL-10
BT50-CTAR10
3,500
7,000 0 to 95
1
4.3
1 to 2
SK10
1.75-10.0
27.5
211.4
SKL-10
BT40-CEP10
5,000
5,000 90
1.5
12
1 to 1
SK10
1.75-10.0
27.5
189.5
SKL-10
All above products are also available on HSK63A. Please call for more information.
Additional ‘standard’ Pibo Multi products (fitted with ER style collets and nuts) are also available, please call for
further details.
Nikken angular head tooling is custom built to match an individual machine tool’s specification and specific to
each application. This means that angular head tools are not available as off-the-shelf solutions.
Customers looking for optimum angular head tooling solutions can take advantage of Nikken’s technical and
applications expertise in this area and be assured of a reliable and rapid response by contacting their local Nikken
representative.
BT40 - CTAR 10
Max. Chucking Dia
Shank
45
Type
MEASURING DEVICES
IN-STOCK
Height pre-setters
Workpiece probe
Tool pre-setters
46
Workpiece pre-setters, probes
and tool pre-setters
Nikken’s measuring devices provide customers with
manufacturing process reliability and machining
uptime.
Height pre-setter
Nikken’s height pre-setters provide fast, high accuracy measuring
solutions - and have been designed for ‘right first time’ machining.
Eliminating the need for test and trial cuts - and, as a consequence, a
potential loss in production - Nikken’s height pre-setters are used to
measure workpiece reference points and tooling off-set values quickly
and efficiently.
Nikken’s height pre-setters can be used on lathes and machining
centres.
Universal Micro Touch
Nikken’s Universal Micro Touch (UMT) provides customers with 3D
electronic edge detection capability. UMT products have a precision
touch sensor delivering repeatable accuracy of +/- 2 microns.
UMT products are straightforward to use. They are equipped with a
red lamp and electronic beep - both which are activated once the
required touch position has been achieved.
As well as measuring the fixed reference point - the UMT measures
workpiece height and specific characteristics and forms of a
component (internal diameters, grooves, slots etc).
UMT products are versatile and multi-functional
Tool pre-setters
Nikken’s tool pre-setters deliver unrivalled performance and are used
by precision manufacturers for a variety of measuring tasks:
p tool measurement
p checking the wear on cutting edges
p tool inspection
Nikken pre-setters have solid granite column and base construction
and feature a unique and sophisticated camera system and highprecision and versatile rotating spindle.
47
Measuring devices
PRE-SETTERS STANDARD TECHNOLOGY
Workpiece pre-setters
Features:
p Powerful magnetic base, simple dial and light position indication
Benefits:
p Quick and accurate reference point measurement
p Can be used for tool offset measurement on machine
HP-100
HP-150
Product code
Height (mm)
HP-100
100
HP-150
150
Universal Micro Touch
Features:
p Highly sensitive position sensor, safety against position overrun
Benefits:
p Instant indication with red LED indicator,
p Repeatability within 2 microns
Code
Ød
S20-UMT
20
68
61
S32-UMT
32
65
65
MT2-UMT
MT2
66.5
75
1
48
PRE-SETTERS STANDARD TECHNOLOGY
EsiSET ii Tool pre-setter
Nikken’s esiSET ii Tool pre-setter is
compact, portable and versatile.
The pre-setter is supplied with its
own integral base and is equipped
with a number of unique and sophisticated features
and functions.
esiSET ii Camera System
The esiSET ii pre-setter is equipped with an innovative and exclusive
camera vision system with a colour LCD and Touch-Screen
functionality.
A C-MOS image sensor together with the pre-setter’s STN screen
enables automatic and guaranteed high accuracy measurement of all
tool profiles (including radii and angle measurements).
The camera system is easy to use and means that tool profiles can be
measured quickly by simply bringing the profile into focus. Once the
tool profile is framed within the screen all tool characteristics and
features are measured in real time without the need for any
additional X or Z-axis movements.
Rotating spindle
The esiSET’s spindle is unique and is designed on 6 mini-bearings for
fast and reliable radial concentricity error compensation.
Manufactured in different sizes: ISO/BT/CAT 40&50 and HSK50 &
HSK63 as standard – additional adaptors can be accommodated within
the main spindle to cater for all other shank sizes making the esiSET ii
truly universal.
Furthermore the inclusion of a simple spindle rotation brake enables
measurement of boring bars too.
Base and column
The esiSET ii has a ground granite construction (base and column) for
thermal stability which ensures accuracy and repeatability in any
production environment.
It is supplied mounted in an innovative steel support base for
additional stability and accuracy.
49
Measuring devices
Axes movement
All axes movements are manual rapid - and the inclusion of
handwheels on X and Z-axes facilitates swift tool profile location and
visualisation on the screen.
Mechanical features
p Solid Granite Column and Base.
p Special ‘double prism’ guides & guideways.
p Measuring range: X axis 130 mm (Ø260mm), Z axis 360 mm.
p Zero setting with certified re-setting rod.
p Resolutions: X axis = 1µm; Z axis = 5µm.
p Manual axes movements.
Electronic features
p Optoelectronics linear scales.
p 3.9" colour LCD (80x60mm) with Touch Screen system.
p Colour LCD - C-MOS camera vision sensor;
p 640x480 pixel resolution. 12.5 / 25 X Zoom.
p Standard functions: mm/inch - absolute/incremental radius/diameter.
p N° 1 serial port: RS 232 C.
ESISET II PRE-SETTER WITH BASE
CODE
esiSET II with ISO/BT/IT/Cat 40 taper spindle
07WASP40-170
esiSET II with ISO/BT/IT/Cat 50 taper spindle
07WASP50-170
esiSET II with HSK63 FORM A-C-E spindle
07WASPK63-170
esiSET II with HSK50 FORM A-C-E spindle
07WASPK50-170
Option available without base
50
Nikken CNC Rotary Tables
Nikken CNC rotary tables are the number one choice
for machine tool manufacturers and precision
engineers.
Nikken rotary tables provide customers with 4/5-axis machining
capability and capacity and can be relied upon to deliver real gains in
productivity (reduced machine cycle times; fewer setups; faster work
throughput; reduced operator interventions; less resources spent on
fixtures etc.).
Not all Rotary tables are ‘in-stock’ products. The tables
available ‘in-stock’ are shown overleaf.
However, customers wishing to find out more about the full
range of rotary tables that include: 4-axis rotary high-speed
tables; 4-axis rotary multi-spindle tables; 5-axis rotary tilting
and 5-axis multi-spindle rotary tilting tables should refer to
Nikken’s catalogue ‘CNC Rotary Table Series’.
This catalogue is available from your local Nikken
representative.
51
Nikken rotary tables – inside information.
Nikken rotary tables are sophisticated. Their design
and construction sets them apart from the competition
in terms of accuracy and repeatability, reliability and
all-round performance.
Worm screw
Nikken rotary tables have an ion nitride worm gear. The worm screw is
Steel Way
HRC58-60
Ion-Nitrided
Worm wheel
HV930
Carbide
Worm screw
manufactured from V grade carbide which is high anti-wearing and is
very tough. The worm screw guarantees high-precision and high
accuracy on a semi-permanent basis and reduces backlash.
Worm wheel
The material used for the worm wheel is a special Nikken order-made
steel which is hardened and ion-nitro treated, thus eliminating sliding
friction.
In comparison with other worm systems (phosphor bronze, aluminium
bronze worm wheel and steel worm screw) the Nikken worm system
largely reduces wear and the therefore the table has a longer life
therefore saving costs.
Roller bearing system
Nikken tables have a hollow thrust bearing system that ensures
accuracy and performance.
For further information on Nikken Rotary tables visit www.nikken-world.com or
request the catalogue ‘CNC Rotary Table Series’ from your local Nikken representative.
52
Nikken CNC Rotary Tables
‘in-stock’
CNC180
Ø180mm type CNC rotary table
p Diameter of Table: Ø180mm
p MAX. Work Load: 200kg (Horizontal)
100kg (Vertical)
p MAX. Rotation Speed:
22.2 (min-1), 44.4 (min-1)
p Indexing Accuracy: ±20sec.
p Net Weight: 43kg
p Spindle Hole: Ø60mm
H7
x Ø40mm Through Hole
Air purge function is provided.
CNC202
100kg (Vertical)
p MAX. Rotation Speed:
22.2(min-1), 44.4(min-1)
p Indexing Accuracy: ±20sec.
p Net Weight: 45kg
H7
CNC260
150kg (Vertical)
p MAX. Rotation Speed: 16.6(min-1), 33.3(min-1)
p Indexing Accuracy: 20sec.
p Net Weight: 120kg
H7
Through Hole
53
5AX130
Ø130mm type 5AX tilting rotary table
p MAX. Work Load: 50kg (Horizontal) 25kg (Vertical)
p MAX. Rotation Speed: 22.2 (min-1)
p Indexing Accuracy: ±30sec., 60sec.
p Net Weight: 100kg
H7
p Tilting Angle: 0º~ 105º
CNC rotary table controller
The controller is available with all the ‘in-stock’ tables shown
p Minimum Command Incremental : 0.001º or 1sec.
p Single M Signal provides Various Automatic Operation
p RS232C Interface is provided as standard
p Upgrade of Water Proof Characteristic EMC Assessment
p The latest designed Digital Servo System
p Plenty of optional functions
p More than 15,000 sets working in the field
Tailstock P-125S/P-170S
p Adjustable Centre Height – P-125S: 125-135mm; P-170S: 160-180mm
p Interchangeable Centres
p Compact Dimensions
p ‘Swing-Away’ action for easy removal of workpiece
p Simple spring loaded actuation
All the ‘in-stock’ tables are available to suit any servo motor type.
External dimensions will be different according to the type of servo motor used.
Rotary table illustrations are all shown with a Nikken α21 motor.
For further information on Nikken Rotary tables visit www.nikken-world.com or
request the catalogue ‘CNC Rotary Table Series’ from your local Nikken representative.
54
NIKKEN GROUP COMPANIES
Nikken UK
Nikken Kosakusho Europe Ltd The Euro-Centre Precision House
Barbot Hall Industrial Estate Rotherham S61 4RL United Kingdom
Tel: 01709 366 306 Fax: 01709 376 683
Nikken France
Procomo France S.A. 6, avenue du
1er Mai
Z.A.E. Les Glaises 91127 Palaiseau Cedex
Tel: 01.69.19.17.35 Fax: 01.69.30.64.68
Nikken Germany
Nikken Deutschland GmbH
Eisenstraße 9b 65428 Rüsselsheim
Tel: +0049 (0) 6142/55060-0 Fax: +0049 (0) 6142/55060-60
Nikken Scandinavia
Nikken Scandinavia AB
Bultgatan 13 B S-442 40 KUNGÄLV Sweden
Tel: +46 303440600 Fax: +46 30358177
Nikken Turkey
Nikken Turkey & OctO Eng.Ltd.Sti. E5 Üzeri Küçükyalı Yan Yol Irmak Sok.
Küçükyalı San.Sitesi A Blok No:5 34852 Maltepe / Istanbul / Türkiye
Tel: +90 (216) 518 10 10 Fax: +90 (216) 366 14 14
SUPPORT THROUGHOUT EUROPE
Spain
Portugal
Switzerland
Italy
Austria
Belgium
Holland
Finland
Denmark
Norway
Bosnia
Croatia
Russia
Czech Republic
Poland
Romania
Hungary
Slovenia
Greece
Cyprus
Scotland
Ireland
Bulgaria
Slovakia
Ukraine
Please give your order to the following agent:
Nikken Europe
Nikken Kosakusho Europe Ltd The Euro-Centre Precision House
Barbot Hall Industrial Estate Rotherham S61 4RL United Kingdom
Tel: 01709 366 306 Fax: 01709 376 683
[email protected] www.nikken-world.com
Company No: 2312143.
EU09/07E

www.nikken-world.com

Transcription

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