Product Specs and Features
Transcription
Product Specs and Features
YUASA/NSK SUPER PRECISION HIGH SPEED GRINDERS PL ANET SERIES YUASA FEATURES: Designed for micro finish grinding Approx. 0.0004" of material can be removed per pass Produces super micron finish Minimum consumption of air Virtually noiseless operation, with silencer exhaust system May be used as a precision internal grinder on a lathe GRINDING AATT TT CCESSORIES TTAA CHMENTS & AACCESSORIES Mount these precision grinders on a lathe tool post or slide for precision internal grinding. Internal grinding is enabled by attaching a boring head to jig milling machine, then attaching PLANET jig grinder (applicable to all PLANET series.) Capable of grinding internal side surfaces and end surfaces by lathe and CNC lathe (PLANET 400, 550 and 800.) Virtually zero spindle runout. Ultra precision ball bearing withstands ultra-sonic rotation even under long periods of operation. Highest quality air turbine. 5 PL ANET MODELS ARE AVAIL ABLE Complete set includes air line kit. 134 PLANET 400: 35,000 ~ 45,000 RPM PLANET 550: 50,000 ~ 65,000 RPM PLANET 800: 70,000 ~ 90,000 RPM PLANET 1500: 130,000 ~ 150,000 RPM PLANET 2000: 180,000 ~ 200,000 RPM YUASA / NSK PL ANET 550 50,000~65,000 R.P.M. FEATURES: Suitable for grinding of deep holes; processing of up to 2.36" deep hole with inner diameter of more than 0.55". Capable of grinding inner diameters from min. Ø0.12" to max. Ø2.76". Operable by a small 2 horsepower compressor . An exhaust air type that produces very little noise. Standard collet chucks in Ø1/8" and Ø1/4"; optional collet chucks are available (see below.) Grindstone shank for deep holes is available(as an option) in 1.57", 1.97" and 2.36". Easy replacement of chuck and grindstone shank. A maximum air efficiency design for outstandingly high torque. The stainless steel body casing allows the Planet 550 to be fixtured, and used as a tool post grinder for precision I.D. grinding. Dual set of ball bearings supply the rigidity for deep hole grinding with extended shanks. YUASA Shown with optional extended shank OPTIONAL COLLET CHUCKS TTAACHMENTS & AACCESSORIES GRINDING AATT TT CCESSORIES SPECIFICATIONS: ORDERING INFORMATION: Body & std. assy. - PN# 81-PL10520 Complete set w/ air line kit - PN# 81-PL10485 STANDARD ACCESSORIES: (#81-PL10520) 1. Planet 550 body 2. 6' air hose 3. 1 set of wrenches 4. Collet chucks and a nut (Ø1/8" & 1/4") 5. Anti-swivel rod 6. Grindstone holder GRINDSTONE SHANK FOR DEEP HOLES 135 D FEATURES: L Very heavy duty spindle and bearing design (4 bearings) Large diameter air turbine provides high spindle torque for larger diameter (up to 1") and the removal of more material than other Planet models. Standard Set of Planet 400 Tapered shanks are available on request (see below.) PROCESSABLE RANGE (0.53") 4.05" YUASA PL ANET 400 (35,000 ~ 45,000 rpm) (0.68") Planet Unit: 1 unit (including accessories listed under Planet 400 unit (see below)) Air Line Kit: 1 unit Piping Hose (k-260): 6 ft. Anti-Swivel Bar Air Intake Hose (K-215): 6 ft. Lubricating Oil (K-211): 1 pc. Ø 0.66" Planet 400 Single Unit Ø 2.08" GRINDING AATT TT CCESSORIES TTAA CHMENTS & AACCESSORIES Ø 3.14" ORDERING INFORMATION Body & std. assy. PN #81-PL91171 Complete Set - w/ Air Line Kit PN #81-PL91181 PL ANET 800 70,000~90,000 RPM Collet Chuck Standard size: Special size: Ø 1/8" (CHK-3.175) w/ Collet Cap (K-265): 1 pc. Ø 1/4" (CHK5-6.35) w/ Collet Cap (K265): 1 pc. CHK Ø 0.8 - Ø 0.6mm every 0.1mm Ø 0.25. Ø 3.175. Ø 6.35mm Air Intake Hose: (K-215): 6 ft. Anti-Swivel Bar. Wrench (12 x 14) 2 pcs. High speed revolution of 90,000 rpm makes it suitable for internal grinding of small diameter holes (processable inner diameter range Ø0.08"~Ø1.18") OPTIONAL COLLETS GRINDSTONE SHANK GRINDSTONE ORDERING INFORMATION Body & std. assy. - PN# 81-PL10528 Complete set - w/ air line kit - PN# 81-PL10497 136 YUASA/NSK BANTAM SERIES The Bantam Series air motor spindles have been designed for drilling and end-milling using small diameter cutting tools. BANTAM 150 8,000~16,000 RPM POWER OUTPUT 132W BANTAM 250 YUASA 15,000~26,000 RPM POWER OUTPUT 105W Bantam Characteristics: High torque air motor spindle features less vibration which is excellent for small diameter drilling and milling, and ensures an ultra-smooth finish when grinding inside and outside of cylindrical surfaces. The air driven system produces very little heat permitting long periods of continuous smooth operation. The spindle runout is a maximum of 8 microns for high accuracy. The Bantam units feature ultra-precision angular contact bearings with a concentricity of 8 microns providing the combination of high accuracy and strong rigidity. Rotational speed can be regulated by varying the air pressure. Muffler reduces noise level down to 60dB max. Air consumption of 170 l/min. max. Energy saving mechanism allows use of small air compressor down to 2.2kW (3 HP). High torque allows the use of grinding tools for grinding bore, O.D. and sides. Vane type air motor offers high output power for it's size and allows it to be used in a wider range of applications that require high torque. STANDARD ACCESSORIES BANTAM body with 3/4" shank Collet chuck 1/8" Collet nut 6' intake hose Silencer Spanner Pin spanner TTAACHMENTS & AACCESSORIES GRINDING AATT TT CCESSORIES Application: Small diameter milling and drilling using conventional vertical milling or machining centers can be a problem if the maximum spindle speed is too slow. Tool chattering and excessive heat build-up can cause shorter life to the cutting tools and produce rough working surfaces. The Bantam high-torque air motor solves these problems because the VMC's spindle does not rotate. Simply install the Bantam into the main machine spindle and supply the air. Bantam 150 & 250 Complete Set Bantam unit Chuck Ø1/8" Air line kit (lubricator, filter, regulator, pressure gauge, on-off switch) Air tube (6F) Spanner Oil BANTAM 150 OPTIONAL COLLET CHUCKS BANTAM 250 OPTIONAL COLLET CHUCKS ORDERING INFORMATION: Bantam 150 Body & assy. PN# 81-BT11210 Complete set w/ air line kit PN# 81-BT11200 Bantam 250 Body & assy. PN# 81-BT11211 Complete set w/ air line kit PN# 81-BT11201 137 ASTRO SYSTEM YUASA MULTI-PURPOSE AIR MOTOR & SPINDLE ATTACHMENT FOR MACHINE ATTACHMENT ASTRO I 30,000 RPM FEATURES: Explosion-proof type air motor with no heat generation 2 types (3 models) of air motors 30,000 rpm (straight and angle) 60,000 rpm (straight) Higher torque by reduction gear system Various applications: grinding, drilling, cutting slits, chamfering, deburring The ASTRO SYSTEM has been designed to operate smoothly, at high speed for a prolonged period of time. Air filter, control of air flow, pressure and revolution are provided by air regulator connected directly to air compressor. Automatic oiling to the air tool is provided by oiler. An on/off switch is provided to complement the system. ASTRO SYSTEM BOXES: ITEM# 81-AS11400 Astro System box I: air motor (81-AS11397), spindle (81-AS11409), air line kit (81-AP10658), wooden box, oil, wrench, collet chuck. ITEM# 81-AS11070 Astro System box II: air motor (81-AS11071), spindle (81-AS11409), air line kit (81-AP10658), wooden box, oil, wrench, collet chuck. Collet chuck (81-RA11452) GRINDING AATT TT CCESSORIES TTAA CHMENTS & AACCESSORIES Axis for drilling chuck (81-AS11447) DCH-JO Axis for metal saw KCH-01 (81-AS11433) Spindle NR-301 (81-AS11409) Spindle RA-100 (81-AS11411) Reduction gear ARG-02N (81-AS11428) Collet chuck CH8(81-PL10637) Axis for metal saw KCH-02 (81-AS11434) Spindle RA-200 (81-AS11412) Air motor AM-300 (81-AS11397) Reduction gear ARG-01N (81-AS11414) Collet chuck CHS(81-NK10210) Air motor AM-300RA (81-AS11395) Slim spindle AMH-300 (81-AS11410) (Available two or more connection) Axis for grindstone AGM-01 (81-AS11029) Collet chuck CHM(81-RE11604) Slim spindle AMH-301 (81-AS11510) Spindle NR-600 (81-AS11072) Air motor AM-600 (81-AS11071) Collet chuck CHG(81-RA11452) Axis for drilling chuck (81-AS11447) DCH-JO Axis for metal saw KCH-01 (81-AS11433) 138 Spindle NR-601 (81-AS10073) Spindle NR-301P (81-AS11509) ASTRO SYSTEM YUASA The Astro Series incorporates air motor spindles providing the necessary speed and torque to accomplish a wide variety of machining operations such as grinding, boring, drilling, chamfering and deburring. Astro spindles can be mounted to any NC or manual lathe to either the compound slide or tool post. By using multiple Astro spindles, primary and secondary operations can be performed in a single set-up. A simple chucker lathe can be turned into a CNC turning center. Five different air motors are available up to 60,000 RPM. A variety of gear reducers can be inserted between the Astro air motor and spindle enabling "low speed" and "high torque" for various machining operations using many different materials. The outer housing of the Astro spindles, gear reducers and air motors is made of stainless steel, and when connected, create a solid single unit. Ultra-precision vane type air motors provide high torque while maintaining extremely quiet operation. 139 TTAACHMENTS & AACCESSORIES GRINDING AATT TT CCESSORIES Straight and angled spindles are available. When the "axis for metal saw" adapter is used with the 90º spindle, slitting operations are possible. Collet chuck, drill chucks and grindstone adapters are mounted to the Astro spindles for holding a wide variety of cutting and grinding tools. MULTI-PURPOSE, HIGH TORQUE BRUSHLESS MOTOR AND YUASA High output power of 210 watts. The Astro-E motor, a Hall-element DC brushless motor with the rare earth magnet rotor, provides the high output power of 210 watts. 2,000~40,000 rpm; wide range of speed control offers assured Stainless steel body; the casings of the motor and spindle are made from stainless steel (SUS-416.) Adaptable to automatic control; capable of use in an automatic control system with single or multiple motors. Air cooled motor for extended service life; a small amount of air (10 l /min.) effectively cools the motor, maximizing operating time between service No carbon brushes; the high speed brushless DC motor, which eliminates the need for replacement and maintenance of the brushes, offers Digital speed display; the motor speed is accurately indicated on the GRINDING AATT TT CCESSORIES TTAA CHMENTS & AACCESSORIES Various attachments for a wide range of applications; The motor and the attachment are disconnected by unscrewing. You can readily mount the straight or 90° angle Safety protection mechanism; above mentioned variety of functions are built into the compact, lightweight bodies. They also come equipped with overload protection, which automatically stops the motor when over- NR-401E Spindle & EM-401 Motor Specifications 140 ASTRO-E SYSTEM CHART Chuck nut CHN-02 Collet chuck CH5-_ _ YUASA Metal Saw Arbor KCH-01E Spindle EM-401E Control Unit NE-52 Drill Chuck Arbor DCH-JOE Speed Reducer (1/4) ARG-01E Collet Chuck CH8-_ _ Motor EM-401 90º Angle Spindle RA-150E Metal Saw Arbor KCH-02 Speed Reducer (1/16) ARG-02E Collet Chuck CHS-_ _ ORDERING INFORMATION: 90º Angle Spindle RA-270E ARG-01E + ARG-02E TTAACHMENTS & AACCESSORIES GRINDING AATT TT CCESSORIES Astro-E: complete set, PN#81-ASE1501 (Includes) 81-ASE1503 (EM401) motor 81-ASE1502 (NE52) control unit 81-ASE1504 (NR-401E) spindle 1/8" collet chuck, tools ULTRA-PRECISION HIGH-SPEED SPINDLE HES SERIES For machining centers and milling machines By attaching the HES Series ultra-precision high-speed spindle to the main, motionless spindle of a milling machine or machining center, a wide application of work processing is made possible for small diameter milling, drilling and grinding. Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2,000~40,000 RPM Max. output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 210W Allowable motor speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40,000 RPM Spindle accuracy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . within 1 μm Chuck run-out accuracy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . within 6 μm Standard size collet chuck (CHK-3.175) . . . . . . . . . . . . . . . . . . . . . . . Ø1/8" Cord . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . length 13 ft. With air cooling hose (for continuous use) . . . . . . . . . . . . . . . . . length 13 ft. Weight (HES-BT50S) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 lbs., 8.9 oz. Weight (HES-NT50S) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 lbs. OPTIONS: Collet chuck (CHK-•• )(w/collet cap K-265) . . . . Ø0.8mm~Ø6.0mm every 0.1mm and Ø3/32", Ø1/4" Axis for metal saw (KCH-03) . . . . . . . . . . . . . . . . . . . . . . . . . . . for Ø30mm Axis for drill chuck (DCH-JOK) . . . . . . . . . . . . . . . . . . . . for Jacob's taper No.0 Grindstone axis (AGM-03) . .for grinding wheel with inside diameter of Ø5mm This product is highly accurate and has excellent durability due to the use of the NR-402E spindle assembled with 4 ultra-precision angular ball bearings, which have proven superior performance in the ASTRO-E 400. This product reduces vibration, noise and heat generation, and extends the service life of cutting tools due to the ultra-precision spindle. Ultra-precision High-speed Spindle CAT spindle tapers are now available 141 IMPULSE GRINDERS YUASA FEATURES: The high-torque air motor in pursuit of maximum efficiency of air With special rotary vane motor, the impulse allows less fall of speed caused by fluctuations in load, and maintains speed under no-load at all times to assure a stable grinding. Ultra-precision pneumatic multi-purpose grinder Extremely low noise level Twist free mechanism prevents hose twisting Choose from four different grinders SPECIFICATIONS: Rotating speed: 60,000 RPM Air consumption: 5.83 CFM Air pressure: 57~85 PSI Hose length: 4.5 ft. GRINDING AATT TT CCESSORIES TTAA CHMENTS & AACCESSORIES 23,000 - 60,000 RPM EXCELLENT FOR POLISHING TOO 142