Parts Manual
Transcription
Parts Manual
Parts Manual Refer to inside cover for additional serial number information (from serial number GS3005A-76000) (from serial number GS3005B-76000) (from serial number GS3205-75407) (from serial number GS4605-75438) Part No. 97384 Rev A9 January 2006 August 2005 Technical Publications Serial Number Information Genie Industries has endeavored to deliver the highest degree of accuracy possible. However, continuous improvement of our products is a Genie policy. Therefore, product specifications are subject to change without notice. Genie Industries offers the following Parts Manuals for these models: Readers are encouraged to notify Genie of errors and send in suggestions for improvement. All communications will be carefully considered for future printings of this and all other manuals. Title Part No. Genie GS-1530, GS-1532, GS-1930 and GS-1932 Parts Manual (before serial number 60000)............39529 Genie GS-2032 and GS-2632 Parts Manual (before serial number 60000)..................................46325 Genie GS-2046, GS-2646 and GS-3246 Parts Manual (before serial number 60000)............48338 Genie GS-30, GS-32 and GS-46 Parts Manual (before serial number 75000)............96315 Contact Us: http://www.genieindustries.com e-mail: [email protected] Copyright © 1997 by Genie Industries 97384 Rev A May 2005 Third Edition, First Printing "Genie" is a registered trademark of Genie Industries in the U.S.A. and many other countries. "GS" is a trademark of Genie Industries. Printed on recycled paper Printed in U.S.A. ii GS-30 • GS-32 • GS-46 Part No. 97384 August 2005 How To Read Your Serial Number Model: GS-1930 GS3005A-12345 Serial number: Model year: 2005 Manufacture date: 04/12/05 Electrical schematic number: ES0141 Machine unladen weight: 2,714 lb / 1,231 kg Rated work load (including occupants): 500 lb / 227 kg Maximum allowable inclination of the chassis: N/A GS30 05 Gradeability: N/A Maximum allowable side force : 100 lb / 445 kg Maximum number of platform occupants: 2 Country of manufacture: USA This machine complies with: Model A - 12345 Sequence number Model year Facility code (used only for model manufactured in multiple facilities ) ANSI A92.6-1999 B354.2-01 Genie Industries 18340 NE 76th Street Redmond, WA 98052 USA PN - 77055 Part No. 97384 GS-30 • GS-32 • GS-46 iii January 2006 This page intentionally left blank. iv GS-30 • GS-32 • GS-46 Part No. 97384 January 2006 Table of Contents 200 • Drive Chassis Components This manual is updated frequently. Each parts figure listed below has a figure number and a revision letter. If a figure is updated with new information, the revision letter or ‘Rev’ is updated (example: from Rev A to Rev B). 201.1 B Steer Linkage and Wheels (GS-1530, GS-1532, GS-1930 and GS-1932) 202.1 B Steer Linkage and Wheels (GS-2032, GS-2632, GS-2046, GS-2646 and GS-3246) 203.1 B Non-steer Axle Installation (all models) 204.1 B Ground Controls and Level Sensor Installation (all models) 205.1 B Pothole Protection Assembly (GS-1530, GS-1532, GS-1930 and GS-1932) 206.1 A Pothole Protection Assembly (GS-2032, GS-2632, GS-2046, GS-2646 and GS-3246) 207.1 B Battery Pack Module (all models) 208.1 B Battery Charger (all models) How To Read Your Serial Number .......................... iii 209.1 D Power Unit Module (all models) Parts Stocking List ................................................ vii 210.1 A Ground Controls (all models) How To Order Parts ............................................... viii 211.1 A Electrical Wiring and Power Cables (all models) Figure 101.1 Rev Description B Decals Online Log onto www.genieindustries.com. You can keep your manual up to date by printing the updated figures. You may also navigate through the book by clicking on the figure description. Fax Order Form ....................................................... ix 300 • Scissor Components 301.1 A Scissor Assembly Installation (all models) 302.1 A Scissor Assembly (GS-1530 and GS-1532) 303.1 A Scissor Assembly (GS-1930 and GS-1932) 304.1 A Decals with Words (GS-2032 and GS-2632) Scissor Assembly (GS-2032 and GS-2046) 305.1 B Decals with Symbols (GS-2032 and GS-2632) Scissor Assembly (GS-2632 and GS-2646) 306.1 A Scissor Assembly (GS-3246) 100 • Decals 101.1 C Decals with Words (GS-1530, GS-1532, GS-1930 and GS-1932) 102.1 A Decals with Symbols (GS-1530, GS-1532, GS-1930 and GS-1932) 103.1 104.1 A A 105.1 A Decals with Words (GS-2046, GS-2646 and GS-3246) 106.1 A Decals with Symbols (GS-2046, GS-2646 and GS-3246) Table of Contents continues on next page. Part No. 97384 GS-30 • GS-32 • GS-46 v January 2006 Table of Contents 400 • Platform Components 600 • Accessories 401.1 A Platform Components (GS-1530, GS-1532, GS-1930 and GS-1932) 601.1 A Alarm, Horn and Flashing Beacons (all models) 602.1 A Air Line to Platform (all models) 402.1 B Platform Components (GS-2032 and GS-2632) 603.1 A Platform Work Light (all models) 403.1 B Platform Components (GS-2046, GS-2646 and GS-3246) 604.1 A Voltage Inverter (GS-1530, GS-1930 and GS-1532) 404.1 B Platform Gates (GS-1530, GS-1532, GS-1930 and GS-1932) 605.1 A Voltage Inverter (GS-2032, GS-2632, GS-2046, GS-2646 and GS-3246) 405.1 A Power to Platform (all models) 606.1 A Pipe Cradle Assembly (GS-2046, GS-2646 and GS-3246) 406.1 C Platform Control Box (all models) 407.1 C Joystick Controller (all models) 700 • Platform Overload Components 701.1 A Platform Overload (GS-1530, GS-1532, GS-1930 and GS-1932) 702.1 A Platform Overload (GS-2032, GS-2632, GS-2046, GS-2646 and GS-3246) 500 • Hydraulic Components 501.1 B Hydraulic Components (all models) 502.1 D Function Manifold (GS-1530, GS-1532, GS-1930 and GS-1932) 502.2 A Check Valve Manifold (GS-1530, GS-1532, GS-1930 and GS-1932) 503.1 C Function Manifold (GS-2032, GS-2632, GS-2046, GS-2646 and GS-3246) 504.1 A Brake Release Hand Pump Manifold (all models) 505.1 A Hydraulic Power Unit (all models) 506.1 B Lift Cylinder Assembly (all models) 507.1 A Hydraulic Hoses and Fittings (GS-1530, GS-1532, GS-1930 and GS-1932) 508.1 B Hydraulic Hoses and Fittings (GS-2032, GS-2632, GS-2046, GS-2646 and GS-3246) 509.1 A Hydraulic Hoses and Fittings Cross-reference vi GS-30 • GS-32 • GS-46 Part No. 97384 January 2006 Parts Stocking List Required Parts Manuals The following parts are required to perform maintenance procedures as outlined in the Genie GS-30, GS-32 and GS-46 Service Manual. Genie Industries offers the following support documents for these models: Description Part No. Filter Element, 10 Micron ..................................... 44788 Dielectric Grease ................................................. 66399 Part No. Genie GS-1530, GS-1532, GS-1930 and GS-1932 Operator's Manual, 2nd Edition (after serial number 59999) ................................. 82510 Genie GS-1530, GS-1532, GS-1930 and GS-1932 Operator's Manual, CE Models, 2nd Edition (after serial number 59999) .............. 82660 Recommended Parts Description Title Part No. Genie Gray Paint, 12 Ounce (355 ml) Aerosol ...... 1268 Genie Blue Paint, 12 Ounce (355 ml) Aerosol ....... 1484 Genie Blue Paint, 1 Gallon (3.78 liters) ............... 32150 Genie Gray Paint, 1 Gallon (3.78 liters) ............... 32151 Genie GS-2032 and GS-2632 Operator’s Manual, 2nd Edition (after serial number 59999) ................................. 97552 Genie GS-2032 and GS-2632 Operator’s Manual, CE Models, 2nd Edition (after serial number 59999) ................................. 97570 Genie GS-2046, GS-2646 and GS-3246 Operator’s Manual, 2nd Edition (after serial number 59999) ................................. 82681 Genie GS-2046, GS-2646 and GS-3246 Operator’s Manual, CE Models, 2nd Edition (after serial number 59999) ................................. 82785 Genie GS-30, GS-32 and GS-46 Service Manual, 4th Edition ................................. 97385 EMI Safety Manual ............................................... 27581 Manual of Responsibilities ANSI A92.6-1990 ................................................. 44163 Part No. 97384 GS-30 • GS-32 • GS-46 vii August 2005 How To Order Parts Please be prepared with the following information when ordering replacement parts for your Genie product: Machine model number Machine serial number Genie part number Part description and quantity Purchase order number "Ship to" address Desired method of shipment Name and telephone number of the authorized Genie Distributor in your area Genie UK Parts Telephone (44) (0) 1476 584352 Parts Fax (44) (0) 1476 584340 Genie Australia Parts Telephone (617) 03375 1660 Parts Fax (617) 03375 1002 Use the Service Parts Fax Order Form on the next page and fax your order to our Parts Department. If you don't know the name of your authorized distributor, or if your area is not currently serviced by an authorized distributor, please call Genie Industries. Machine Information Model Serial Number Date of Purchase Authorized Genie Distributor Phone Number Genie North America Telephone (425) 556-6551 Toll Free (877) 367-5606 in U.S.A. and Canada Fax (425) 556-8659 Genie France Parts Telephone (33) (0) 237 26 09 99 Parts Fax (33) (0) 237 31 50 10 Genie Germany Parts Telephone (49) (0) 4202 885223 Parts Fax (49) (0) 4202 885225 Genie Scandinavia Parts Telephone (46) (31) 3409612 Parts Fax (46) (31) 3409613 Genie Iberica Parts Telephone (34) (93) 5795042 Genie Brazil Parts Telephone (55) (114) 1665755 Parts Fax (55) (114) 1665754 Genie Japan Parts Telephone (81) (33) 4536082 Parts Fax (81) (33) 4536083 Genie China Parts Telephone (86) (215) 3852570 Parts Fax (86) (215) 3852569 viii GS-30 • GS-32 • GS-46 Part No. 97384 Service Parts Fax Order Form Fax to: (425) 556-8659 or Toll Free: 888-274-6192 International: +1-425-556-8659 Please fill out completely Date _________________________________ Account Number _______________________________ Your Name _______________________________ Your Fax Number ______________________________ _________________________________ Your Phone Number ____________________________ _________________________________ Ship To ___________________________________ _________________________________ ___________________________________ _________________________________ ___________________________________ _________________________________ ___________________________________ Purchase Order Number ____________________ Ship Via ___________________________________ Model(s) ______________________________________________________ Serial No.(s) _________________ Optional Equipment __________________________________________________________________________ Part Number Description Quantity Price remove this page and make copies remove this page and make copies Bill To All back-ordered parts will be shipped when available via the same ship method as the original order unless Noted below: Ship complete order only - No back orders Ship all available parts and contact customer on disposition of back-ordered parts Other (please specify) FOR GENIE INDUSTRIES USE ONLY Order Number ______________ Origin Code ________________ Comments _________________________ Date Scheduled ____________ Ship Condition ______________ __________________________________ Order Total ________________ Terms Code ________________ __________________________________ August 2005 Parts Figures Part No. 97384 GS-30 • GS-32 • GS-46 100 • Decals Figure 101.1 40434 62053 or 62054 or 82287 or 82568 October 2005 Rev C Description Decals with Words (GS-1530, GS-1532, GS-1930 and GS-1932) 40434 28236 44736 82557 28176 28174 or 28235 43618 Shading indicates that the decal is hidden from view. 82698 or 82669 82566 or 82565 or 97618 31060 Battery Side Ground Control Side 1000042 97772 1000041 40434 43618 62053 or 62054 or 82287 or 82568 44255 82561 72853 43696 Serial Label 43093 82485 or 82486 or 82570 or 82571 52475 97712 44753 82567 72143 82366 65052 43089 28175 28164 82559 82558 44737 82485 or 82486 or 82570 or 82571 43093 52475 82564 or 82563 44255 43696 43619 28171 82561 82447 28174 or 28235 43093 82485 or 82486 or 82570 or 82571 52475 43093 82485 or 82486 or 82570 or 82571 43617 82657 72970 46262 44737 GS-30 • GS-32 • GS-46 31508 43658 or 44980 Part No. 97384 100 • Section Title October 2005 Decals with Words (GS-1530, GS-1532, GS-1930 and GS-1932 Item — Part No. 82555 Description Qty. Decal Kit - Satefy/Instructional (includes items 1, 2, 4, 5, 7,10, 11 14, 18, 19, 20, 21, 23, 24,25, 28, 29, 30, 32, 36, 37, 38, 39, 40, 44, 48, 49-55) 1 28164 Notice - Hazardous Materials ....... 1 2 28171 Label - No Smoking ...................... 1 3 28174 Label - Power to Platform, 230V AC ....................................... 2 4 28175 Caution - Compartment Access ... 1 5 28176 Notice - Missing Manuals ............. 1 6 28235 Label - Power to Platform, 115V AC ....................................... 2 7 28236 Warning - Failure To Read ........... 1 8 31060 Danger - Do Not Alter Limit Switch .................................. 1 9 31508 Notice - Power to Battery Charger ......................................... 1 10 40434 Label - Lanyard Anchorage .......... 3 11 43089 Notice - Operating Instructions, Ground .......................................... 1 12 43093 Notice - Tire Specification ............ 4 13 43617 Danger, Tip-over (batteries) ......... 1 14 43618 Label - Directional Arrows ............ 2 15 43619 Label - Safety Arm ........................ 1 16 43658 Label - Power to Charger, 230V AC ....................................... 1 17 43696 Danger - Electrocution Hazard ..... 2 18 44255 Danger - Crushing Hazard ........... 4 19 44736 Danger, Tilt Alarm ......................... 1 20 44737 Danger, Tip-over, Trays Open ...... 2 21 44753 Label - LED Diagnostic Readout .. 1 22 44980 Label - Power to Charger, 115V AC ....................................... 1 23 46262 Danger - Battery/Charger Safety ........................................... 1 Item Part No. Description Qty 24 52475 Label - Transport Tie-down .......... 5 25 65052 Label - ECM Fault Codes ............. 1 26 62053 Cosmetic - Genie GS-1530 .......... 2 27 62054 Cosmetic - Genie GS-1930 .......... 2 28 72143 Label - Emergency Stop ............... 1 29 72853 Danger - Improper Use Hazard .... 1 30 72970 Notice - Battery Charger Operating Instructions .................. 1 31 82287 Cosmetic - Genie GS-1932 .......... 2 32 82366 Label - Chevron Rykon ................. 1 33 82447 Label - Auxiliary Lowering ............ 1 34 82485 Label - Wheel Load, GS-1530 ...... 4 35 82486 Label - Wheel Load, GS-1930 ...... 4 36 82557 Label - Platform Controls Location ........................................ 1 37 82558 Warning - Skin Injection Hazard .......................................... 1 38 82559 Notice - Annual Inspection ........... 1 39 82561 Danger - Crushing Hazard ........... 2 40 82563 Notice - Maximum Capacity, 500 lbs / 227 kg, GS-1930 and GS-1932 ................. 1 41 82564 42 82565 43 82566 Notice - Maximum Capacity, 600 lbs / 272 kg, GS-1530 and GS-1532 (ANSI and Australia models) ........ 1 Notice - Side Force, 100 lbs / 445 N, (ANSI and CSA models) ............... 1 Notice - Manual Force, 90 lbs / 400 N, GS-1532 and GS-1932, (Australia models) ........ 1 44 82567 Ground Control Panel ................... 1 45 82568 Cosmetic - Genie GS-1532 .......... 1 46 82570 Label - Wheel Load, GS-1532 ...... 4 47 82571 Label - Wheel Load, GS-1932 ...... 4 48 82657 Notice - Battery Connection Diagram ........................................ 1 This list continues on the next page. Part No. 97384 101.1 Rev C GS-30 • GS-32 • GS-46 100 • Decals Figure 101.1 40434 62053 or 62054 or 82287 or 82568 October 2005 Rev C Description Decals with Words (GS-1530, GS-1532, GS-1930 and GS-1932) 40434 28236 44736 82557 28176 28174 or 28235 43618 Shading indicates that the decal is hidden from view. 82698 or 82669 82566 or 82565 or 97618 31060 Battery Side Ground Control Side 1000042 97772 1000041 40434 43618 62053 or 62054 or 82287 or 82568 44255 82561 72853 43696 Serial Label 43093 82485 or 82486 or 82570 or 82571 52475 97712 44753 82567 72143 82366 65052 43089 28175 28164 82559 82558 44737 82485 or 82486 or 82570 or 82571 43093 52475 82564 or 82563 44255 43696 43619 28171 82561 82447 28174 or 28235 43093 82485 or 82486 or 82570 or 82571 52475 43093 82485 or 82486 or 82570 or 82571 43617 82657 72970 46262 44737 GS-30 • GS-32 • GS-46 31508 43658 or 44980 Part No. 97384 100 • Section Title October 2005 Decals with Words (GS-1530, GS-1532, GS-1930 and GS-1932) Item Part No. Description Qty. 49 82668 Label - Capacity Indicator, GS-1532 (Europe) ........................ 1 50 82669 Label - Capacity Indicator, GS-1932 (Europe) ........................ 1 51 97618 Notice - Manual Force, 400 N, Indoor Use Only (Australia) ..................................... 1 52 97712 Danger/Notice - Brake Release Safety & Operating Instructions .... 1 53 97772 Platform Control Panel ................. 1 54 1000041 Notice - Operating Instructions, Platform ........................................ 1 55 1000042 Danger - General Safety Rules .... 1 Part No. 97384 GS-30 • GS-32 • GS-46 101.1 Rev C 100 • Decals Figure 102.1 82656 82698 or 82669 May 2005 Rev A 40434 Description Decals with Symbols (GS-1530, GS-1532, GS-1930 and GS-1932) 82287 43618 40434 28174 or 28235 or 82568 or 62053 or 62054 Ground Control Side Battery Side 82487 97772 82562 40434 82562 43618 82476 82664 or 82665 Serial Label 82495 82485 or 82486 or 82570 or 82571 52475 82474 82287 or 82568 or 62053 or 62054 82567 72143 82487 82502 82560 82485 or 82486 or 82570 or 82571 52475 82562 82482 28174 or 28235 52475 82485 or 82486 or82570 or 82571 43658 or 44980 82485 or 82486 or 82570 52475 or 82571 82476 82474 82481 GS-30 • GS-32 • GS-46 Part No. 97384 100 • Section Title May 2005 Decals with Symbols (GS-1530, GS-1532, GS-1930 and GS-1932) Item Part No. Description Qty. — 82556 Decal Kit - Safety/Instructional (includes items 7, 10, 12-26, 32, 33) 1 28174 Label - Power to Platform, 230V AC ....................................... 2 2 28235 Label - Power to Platform, 115V AC ....................................... 2 Item Part No. Description 102.1 Rev A Qty. 24 82560 Warning - Skin Injection Hazard .......................................... 1 25 82562 Danger - Crushing Hazard ........... 4 26 82567 Ground Control Panel ................... 1 27 82568 Cosmetic - Genie GS-1532 .......... 2 28 82570 Label - Wheel Load, GS-1532 ...... 4 3 40434 Label - Lanyard Anchorage .......... 3 29 82571 Label - Wheel Load, GS-1932 ...... 4 4 43618 Label - Directional Arrows ............ 2 30 82656 5 43658 Label - Power to Charger, 230V AC ....................................... 1 Danger - Manual Force, 100 lbs / 447 N, GS-1530 and GS-1930 ................. 1 6 44980 Label - Power to Charger, 115V AC ....................................... 1 31 82668 Label - Capacity Indicator, GS-1532 (Europe) ........................ 1 7 52475 Label - Transport Tie-down .......... 5 32 82669 Label - Capacity Indicator, GS-1932 (Europe) ........................ 1 8 62053 Cosmetic - Genie GS-1530 .......... 2 33 97772 Platform Control Panel ................. 1 9 62054 Cosmetic - Genie GS-1930 .......... 2 10 72143 Label - Emergency Stop ............... 1 11 82287 Cosmetic - Genie GS-1932 .......... 2 12 82472 Warning - Crushing Hazard .......... 1 13 82474 Warning - Safety Chock ............... 2 14 82476 Danger - Electrocution Hazard ..... 2 15 82481 Danger - Battery/Charger Safety ........................................... 1 16 82482 Label - Auxiliary Lowering ............ 1 17 82485 Label - Wheel Load, GS-1530 ...... 4 18 82486 Label - Wheel Load, GS-1930 ...... 4 19 82487 Notice - Read the Manual ............. 2 20 82495 Danger - Brake Release Safety & Operating Instructions .................. 1 21 82496 Danger - Maximum Capacity, 500 lbs / 227 kg, GS-1930 and GS-1932 ................. 1 22 82501 Danger - Maximum Capacity, 600 lbs / 272 kg, GS-1530 and GS-1532 ................. 1 23 82502 Label - LED Diagnostic Readout ........................................ 1 Part No. 97384 GS-30 • GS-32 • GS-46 100 • Decals Figure 103.1 May 2005 Rev A Description Decals with Words (GS-2032 and GS-2632) Decal Part Numbers Shading indicates that the decal is hidden from view. each model requires 1 Capacity decal and 1 Side Force decal GS-2032 Capacity Side Force Capacity CSA Side Force Capacity Australia Side Force ANSI 82693 82694 82693 82694 82693 97694 GS-2632 82563 82695 82563 82695 82563 82307 40434 82557 97772 Ground Control Side 44736 40434 Battery Side 1000042 1000062 40434 40434 43618 28236 28176 62055 or 72973 28174 or 28235 43618 40434 62055 or 72973 44255 82561 43619 72853 43696 44753 Serial label 97692 or 97693 46287 97712 52475 72143 82567 82366 65052 43089 28175 28164 82559 82558 44737 44255 31060 43696 28171 82561 28174 or 28235 97692 or 97693 46287 82447 97692 or 97693 46287 52475 46262 44737 82657 43658 97692 or 97693 46287 43617 72970 or 44980 31508 GS-30 • GS-32 • GS-46 Part No. 97384 100 • Section Title May 2005 Decals with Words (GS-2032 and GS-2632) Item — Part No. 84564 Description Qty. Decal Kit - Safety/Instructional (includes items 1, 2, 5, 8, 12, 16-19, 27, 28, 37, 47, 49 and 50) Item Part No. Description 103.1 Rev A Qty. 27 72143 Label - Emergency Stop ............... 1 28 72853 Danger - Improper Use Hazard .... 1 29 72970 Notice - Battery Charger Operating Instructions .................. 1 30 72973 Cosmetic - Genie GS-2632 .......... 2 31 82307 Notice - Side Force, GS-2632, (Australia models) ........................ 1 32 82366 Label - Chevron Rykon ................. 1 33 82447 Label - Auxiliary Lowering ............ 1 34 82557 Label - Platform Controls Location ......................... 1 35 82558 Warning - Skin Injection Hazard .......................................... 1 36 82559 Notice - Annual Inspection ........... 1 37 82561 Danger - Crushing Hazard ........... 2 38 82563 Notice - Maximum Capacity, 500 lbs / 227 kg, GS-2632 ........... 1 39 82567 Ground Control Panel ................... 1 40 82657 Notice - Battery Connection Diagram ........................................ 1 41 82693 Notice - Maximum Capacity, 800 lbs / 363 kg, GS-2032 ............ 1 1 28164 Notice - Hazardous Materials ....... 1 2 28171 Label - No Smoking ...................... 1 3 28174 Label - Power to Platform, 230V AC ....................................... 2 4 28175 Caution - Compartment Access ... 1 5 28176 Notice - Missing Manuals ............. 1 6 28235 Label - Power to Platform, 115V AC ....................................... 2 7 28236 Warning - Failure To Read ........... 1 8 31060 Danger Do Not Alter Limit Switch .............. 1 9 31508 Notice Power to Battery Charger ............. 1 10 40434 Label - Lanyard Anchorage .......... 5 11 43089 Notice - Operating Instructions, Ground .......................................... 1 12 43617 Danger - Tip-over (batteries) ........ 1 13 43618 Label - Directional Arrows ............ 2 14 43619 Label - Safety Arm ........................ 1 15 43658 Label - Power to Charger, 230V AC ....................................... 1 42 82694 Notice - Side Force, GS-2032, (ANSI & CSA models) .................. 1 16 43696 Danger - Electrocution Hazard ..... 2 43 82695 17 44255 Danger - Crushing Hazard ........... 4 Notice - Side Force, GS-2632, (ANSI & CSA models) .................. 1 18 44736 Danger - Tilt Alarm ....................... 1 44 97692 Label - Wheel Load, GS-2032 ...... 4 97693 Label - Wheel Load, GS-2632 ...... 4 19 44737 Danger - Tip-over, Trays Open .... 2 45 20 44753 Label - LED Diagnostic Readout ........................................ 1 46 97694 Notice - Side Force, GS-2032 (Australia models) ........................ 1 21 44980 Label - Power to Charger, 115V AC ....................................... 1 47 97712 Danger/Notice - Brake Release Safety and Operating Instructions ................................... 1 22 46262 Danger - Battery/Charger Safety ........................................... 1 48 97772 Platform Control Panel ................. 1 23 46287 Notice - Tire Specification ............ 4 49 1000042 Danger - General Safety Rules .... 1 24 52475 Label - Transport Tie-down .......... 5 50 1000062 Notice - Operating Instructions, Platform ........................................ 1 25 62055 Cosmetic - Genie GS-2032 .......... 2 26 65052 Label - ECU Fault Codes ............. 1 Part No. 97384 GS-30 • GS-32 • GS-46 100 • Decals Figure 104.1 May 2005 Rev A Description Decals with Symbols (GS-2032 and GS-2632) 97772 40434 Ground Control Side 40434 Battery Side 82699 or 82496 82487 40434 40434 43618 82701 or 82656 62055 or 72973 28174 or 28235 43618 40434 62055 or 72973 82562 82474 82476 82502 Serial label 97692 or 97693 82495 52475 82562 72143 82474 82567 82476 82487 82560 28174 or 28235 97692 or 97693 82482 97692 or 97693 52475 (3) 97692 or 97693 GS-30 • GS-32 • GS-46 43658 82481 or 44980 Part No. 97384 100 • Section Title May 2005 Decals with Symbols (GS-2032 and GS-2632) Item Part No. Description Qty. — 82995 Decal Kit - Safety/Instructional (includes items 3, 4, 7, 9, 11, 12, 13, 14, 15, 16, 19, 20 and 21) 1 28174 Label - Power to Platform, 230V AC ....................................... 2 2 28235 Label - Power to Platform, 115V AC ....................................... 2 3 40434 Label - Lanyard Anchorage .......... 5 4 43618 Label - Directional Arrows ............ 2 5 43658 Label - Power to Charger, 230V AC ....................................... 1 6 44980 Label - Power to Charger, 115V AC ....................................... 1 7 52475 Label - Transport Tie-down .......... 5 8 62055 Cosmetic - Genie GS-2032 .......... 2 9 72143 Label - Emergency Stop ............... 1 10 72973 Cosmetic - Genie GS-2632 .......... 2 11 82472 Warning - Crushing Hazard .......... 1 12 82474 Warning - Safety Chock ............... 2 13 82476 Danger - Electrocution Hazard ..... 2 14 82481 Danger - Battery/Charger Safety ........................................... 1 15 82482 Label - Auxiliary Lowering ............ 1 16 82487 Label - Read the Manual .............. 2 17 82495 Danger - Brake Release Safety & Operating Instructions ............... 1 18 82496 Danger - Maximum Capacity, 500 lbs / 227 kg, GS-2632 ............ 1 19 82502 Label - LED Diagnostic Readout ........................................ 1 20 82560 Warning - Skin Injection Hazard .......................................... 1 21 82562 Danger - Crushing Hazard ........... 4 22 82567 Ground Control Panel ................... 1 23 82656 Danger - Side Force, 100 lbs / 447 N, GS-2632 ............. 1 24 82699 Danger - Maximum Capacity, 800 lbs / 363 kg, GS-2032 ............ 1 Part No. 97384 Item Part No. Description 104.1 Rev A Qty. 25 82701 Danger - Side Force, 120 lbs / 534 N, GS-2032 ............. 1 26 97692 Label - Wheel Load, GS-2032 ...... 4 27 97693 Label - Wheel Load, GS-2632 ...... 4 28 109501 Platform Control Panel ................. 1 GS-30 • GS-32 • GS-46 100 • Decals May 2005 Figure 105.1 Rev A Description Decals with Words (GS-2046, GS-2646 and GS-3246) Decal Part Numbers Shading indicates that the decal is hidden from view. each model requires 1 Capacity decal and 1 Side Force decal Capacity ANSI Side Force Capacity CSA Side Force Capacity Australia Side Force GS-2046 GS-2646 82726 82710 82729 82728 82710 82726 82728 82729 82710 82726 97663 97663 GS-3246 82727 82730 82727 82730 82727 97662 40434 82557 97772 44736 40434 1000042 1000143 40434 40434 43618 28236 28176 62056 or 62057 or 62058 28174 or 28235 43618 44255 82561 43619 72853 43696 44753 82703 or 82704 or 82705 46287 97712 52475 82366 72143 82567 Ground Control Side 40434 62056 or 62057 or 62058 Battery Side 44255 31060 43696 28171 82561 Serial plate 65052 43089 28175 28164 82559 82558 44737 28174 or 28235 82703 or 82704 or 82705 46287 82703 82447 or 82704 or 82705 46287 52475 (3) 82703 46262 44737 82657 43658 or 82704 or 82705 46287 43617 72970 or 44980 31508 GS-30 • GS-32 • GS-46 Part No. 97384 100 • Section Title May 2005 Decals with Words (GS-2046, GS-2646 and GS-3246) Item — Part No. 84564 Description Qty. Item Part No. Description 105.1 Rev A Qty. Decal Kit - Satefy/Instructional (includes items 1, 2, 4, 5, 7, 8, 10, 12, 14, 16-19, 22, 30, 35, 37, 39, 54 and 55) 26 62057 Cosmetic - Genie GS-2646 .......... 2 27 62058 Cosmetic - Genie GS-3246 .......... 2 28 65052 Label - ECU Fault Codes ............. 1 1 28164 Notice - Hazardous Materials ....... 1 29 72143 Label - Emergency Stop ............... 1 2 28171 Label - No Smoking ...................... 1 30 72853 3 28174 Label - Power to Platform, 230V AC ....................................... 2 Danger - Improper Use Hazard .......................................... 1 31 72970 Notice - Battery Charger Operating Instructions .................. 1 32 82366 Label - Chevron Rykon ................. 1 33 82447 Label - Auxiliary Lowering ............ 1 34 82557 Label Platform Controls Location ........... 1 35 82558 Warning - Skin Injection Hazard .......................................... 1 36 82559 Notice - Annual Inspection ........... 1 37 82561 Danger - Crushing Hazard ........... 2 4 28175 Caution - Compartment Access ... 1 5 28176 Notice - Missing Manuals ............. 1 6 28235 Label - Power to Platform, 115V AC ....................................... 2 7 28236 Warning - Failure To Read ........... 1 8 31060 Danger Do Not Alter Limit Switch .............. 1 9 31508 Notice Power to Battery Charger ............. 1 10 40434 Label - Lanyard Anchorage .......... 5 38 82567 Ground Control Panel ................... 1 11 43089 Notice - Operating Instructions, Ground .......................................... 1 39 97712 Danger/Notice - Brake Release Safety & Operating Instructions .... 1 12 43617 Danger, Tip-over (batteries) ......... 1 40 82657 13 43618 Label - Directional Arrows ............ 2 Notice - Battery Connection Diagram ........................................ 1 14 43619 Label - Safety Arm ........................ 1 41 82703 Label - Wheel Load, GS-2046 ...... 4 15 43658 Label - Power to Charger, 230V AC ....................................... 1 42 82704 Label - Wheel Load, GS-2646 ...... 4 43 82705 Label - Wheel Load, GS-3246 ...... 4 44 82710 Notice - Maximum Capacity, 1200 lbs / 544 kg, GS-2046 .......... 1 45 82726 Notice - Maximum Capacity, 1000 lbs / 454 kg, GS-2646 .......... 1 46 82727 Notice - Maximum Capacity, 700 lbs / 318 kg, GS-3246 ............ 1 47 82728 Notice - Side Force, 200 lbs / 890 N, GS-2046, (ANSI & CSA models) .................. 1 48 82729 Notice - Side Force, 150 lbs / 667 N, GS-2646, (ANSI & CSA models) .................. 1 16 43696 Danger - Electrocution Hazard ..... 2 17 44255 Danger - Crushing Hazard ........... 4 18 44736 Danger - Tilt Alarm ....................... 1 19 44737 Danger - Tip-over, Trays Open .... 2 20 44753 Label - LED Diagnostic Readout ........................................ 1 21 44980 Label - Power to Charger, 115V AC ....................................... 1 22 46262 Danger - Battery/Charger Safety ........................................... 1 23 46287 Notice - Tire Specification ............ 4 24 52475 Label - Transport Tie-down .......... 5 25 62056 Cosmetic - Genie GS-2046 .......... 2 Part No. 97384 This list continues on the next page. GS-30 • GS-32 • GS-46 100 • Decals May 2005 Figure 105.1 Rev A Description Decals with Words (GS-2046, GS-2646 and GS-3246) Decal Part Numbers Shading indicates that the decal is hidden from view. each model requires 1 Capacity decal and 1 Side Force decal Capacity ANSI Side Force Capacity CSA Side Force Capacity Australia Side Force GS-2046 GS-2646 82726 82710 82729 82728 82710 82726 82728 82729 82710 82726 97663 97663 GS-3246 82727 82730 82727 82730 82727 97662 40434 82557 97772 44736 40434 1000042 1000143 40434 40434 43618 28236 28176 62056 or 62057 or 62058 28174 or 28235 43618 44255 82561 43619 72853 43696 44753 82703 or 82704 or 82705 46287 97712 52475 82366 72143 82567 Ground Control Side 40434 62056 or 62057 or 62058 Battery Side 44255 31060 43696 28171 82561 Serial plate 65052 43089 28175 28164 82559 82558 44737 28174 or 28235 82703 or 82704 or 82705 46287 82703 82447 or 82704 or 82705 46287 52475 (3) 82703 46262 44737 82657 43658 or 82704 or 82705 46287 43617 72970 or 44980 31508 GS-30 • GS-32 • GS-46 Part No. 97384 100 • Section Title May 2005 Decals with Words (GS-2046, GS-2646 and GS-3246) Item Part No. Description Qty 49 82730 Notice - Side Force, 105 lbs / 467 N, GS-3246, (ANSI & CSA models) .................. 1 50 97662 Notice - Side Force, 45 lbs / 200 N, GS-3246, (Australia models) ........ 1 51 97663 Notice - Side Force, 90 lbs / 400 N, GS-2046 & GS-2646, (Australia models) ........................ 1 52 97712 Danger/Notice - Brake Release Safety and Operating Instructions ................................... 1 53 97772 Platform Control Panel ................. 1 54 1000042 Danger - General Safety Rules .... 1 55 1000062 Notice - Operating Instructions, Platform ........................................ 1 Part No. 97384 GS-30 • GS-32 • GS-46 105.1 Rev A 100 • Decals Figure 106.1 May 2005 Rev A Description Decals with Symbols (GS-2046, GS-2646 and GS-3246) 97772 40434 40434 82731 or 82732 or 82733 82487 40434 40434 43618 82734 or 82735 or 82736 62056 or 62057 or 62058 28174 or 28235 43618 Ground Control Side 40434 62056 or 62057 or 62058 82562 82474 82476 82502 82703 or 82704 or 82705 Battery Side 82562 82495 52475 (2) 72143 82476 82567 82474 Serial plate 82487 82560 28174 or 28235 82703 or 82704 or 82705 82482 82703 or 82704 or 82705 52475 (3) 82703 or 82704 or 82705 GS-30 • GS-32 • GS-46 43658 82481 or 44980 Part No. 97384 100 • Section Title May 2005 Decals with Symbols (GS-2046, GS-2646 and GS-3246) Item Part No. Description Qty. — 82995 Decal Kit, Symbols (does not includes items 1, 2, 5, 6, 8, 9, 10, 21 through 31) 1 28174 Label - Power to Platform, 230V AC ....................................... 2 2 28235 Label - Power to Platform, 115V AC ....................................... 2 3 40434 Label - Lanyard Anchorage .......... 5 4 43618 Label - Directional Arrows ............ 2 5 43658 Label - Power to Charger, 230V AC ....................................... 1 6 44980 Label - Power to Charger, 115V AC ....................................... 1 7 52475 Label - Transport Tie-down .......... 5 8 62056 Cosmetic - Genie GS-2046 .......... 2 9 62057 Cosmetic - Genie GS-2646 .......... 2 10 62058 Cosmetic - Genie GS-3246 .......... 2 11 72143 Label - Emergency Stop ............... 1 12 82474 Warning - Safety Chock ............... 2 13 82476 Danger - Electrocution Hazard ..... 2 14 82481 Danger Battery/Charger Safety ................. 1 15 82482 Label - Auxiliary Lowering ............ 1 16 82487 Label - Read the Manual .............. 2 17 82495 Danger - Brake Release Safety & Operating Instructions .... 1 18 82560 Warning - Skin Injection Hazard .......................................... 1 19 82562 Danger - Crushing Hazard ........... 4 20 82567 Ground Control Panel ................... 1 21 82703 Label - Wheel Load, GS-2046 ...... 4 22 82704 Label - Wheel Load, GS-2646 ...... 4 23 82705 Label - Wheel Load, GS-3246 ...... 4 24 82731 Danger - Maximum Capacity, 1200 lbs / 544 kg, GS-2046 .......... 1 25 82732 Danger - Maximum Capacity, 1000 lbs / 454 kg, GS-2646 ......... 1 Part No. 97384 Item Part No. Description 106.1 Rev A Qty. 26 82733 Danger - Maximum Capacity, 700 lbs / 318 kg, GS-3246 ............ 1 27 82734 Danger - Side Force, 200 lbs / 890 N, GS-2046 ............. 1 28 82735 Danger - Side Force, 150 lbs / 667 N, GS-2646 ............. 1 29 82736 Danger - Side Force, 105 lbs / 467 N, GS-3246, (CE models) .................................. 1 30 82787 Danger - Maximum Capacity, 1200 lbs / 544 kg, GS-2046, (CE models) ................. 1 31 97772 Platform Control Panel ................. 1 GS-30 • GS-32 • GS-46 200 • Drive Chassis Components Figure 201.1 Rev B December 2005 Description Steer Linkage and Wheels (GS-1530, GS-1532, GS-1930 and GS-1932) 1 2 4 3 5 6 4 8 7 11 10 9 30 12 29 13 28 4 15 14 27 24 25 26 16 23 22 19 21 20 18 GS-30 • GS-32 • GS-46 17 Part No. 97384 200 • Drive Chassis Components December 2005 Steer Linkage and Wheels (GS-1530, GS-1532, GS-1930 and GS-1932) Item Part No. Description Qty. 1 66770 Straight Grease Fitting ................. 2 2 105051 Hose Clamp Support Bracket ....... 1 3 42571 Screw - HHC, 1/4 -20 x 3.25 inches, GR 5 4 6091 Nylock Nut, 1/4 -20 5 96196 Hose Routing Plate ...................... 1 6 78736 Plastic Hose Clamp, 5/8 inch ........ 4 7 9116 Carriage Bolt, 1/4 -20 x 1.25 inches, GR 2 8 6638 Flat Washer, 1/4 inch 9 8255 Screw - HHC, 3/8 -16 x 0.75 inch, GR 5 10 6097 Flat Washer, 3/8 inch 11 47548 Flange Bearing, 0.75 x 1 x 0.38 inch ...................... 2 12 84571 Tie Rod Assembly ........................ 1 13 96068 Steer Yoke (battery pack side) ..... 1 14 6888 Screw - HHC, 1/4 -20 x 1 inch, GR 5 15 96258 Pin, 0.75 x 3.5 inches ................... 1 16 45748 Rod End ........................................ 1 17 105122 Tire and Wheel Assembly ............ 2 18 8357 Screw - HHC, 1/2 -13 x 3.5 inches, GR 5 19 6198 Nylock Nut, 1/2 -13 20 Ref. Drive Motor (refer to 501.1) 21 Ref. Steer Cylinder (refer to 501.1) 22 6545 Clevis Pin, 0.75 x 2 inches ........... 1 23 21253 Hair Pin Clip, 0.125 x 2 inches ..... 1 24 44780 Castle Nut, 1.125 -18 UNEF ......... 2 25 44781 Rectangular Key 0.31 x 0.28 x 1.25 ......................... 2 26 42079 Cotter Pin, 0.156 x 2.5 inches ...... 2 27 45071 Bearing, 1.5 x 1.75 x 1.5 inches ... 2 28 96069 Steer Yoke (ground controls side) ................... 1 Part No. 97384 Item Part No. Description 201.1 Rev B Qty. 29 96082 Thrust Washer .............................. 2 30 55917 Screw - HHC, 7/16 -20 x 0.625 inch, GR 5 GS-30 • GS-32 • GS-46 200 • Drive Chassis Components Figure 202.1 Rev B December 2005 Description Steer Linkage and Wheels (GS-2032, GS-2632, GS-2046, GS-2646 and GS-3246) 1 2 4 3 5 6 28 4 7 10 9 8 11 27 12 26 14 13 25 22 23 24 21 20 17 19 18 GS-30 • GS-32 • GS-46 16 15 Part No. 97384 200 • Drive Chassis Components December 2005 Steer Linkage and Wheels (GS-2032, GS-2632, GS-2046, GS-2646 and GS-3246) Item Part No. Description Qty. Item Part No. Description 202.1 Rev B Qty. 1 66770 Straight Grease Fitting ................. 2 27 96082 Thrust Washer .............................. 2 2 96767 Hose Clamp Bracket, Support ...... 1 28 55917 3 42571 Screw - HHC, 1/4 -20 x 3.25 inches Screw - HHC, 7/16 -20 x 0.625 inch, GR 5 4 6091 Nylock Nut, 1/4 -20 5 78736 Plastic Hose Clamp, 5/8 inch ........ 4 6 96196 Hose Routing Plate ...................... 1 7 6878 Carriage Bolt, 1/4 -20 x 0.75 inch 8 8255 Screw - HHC, 3/8 -16 x 0.75 inch, GR 5 9 15086 Flat Washer, 0.375 x 1.5 x 0.125 inch 10 47946 Flange Bearing, 1 x 1.25 x 0.38 inch ...................... 2 11 84699 — 97267 Tie Rod Assembly (GS-2032 and GS-2632) .............. 1 Tie Rod Assembly (GS-2046, GS-2646 and GS-3246) 12 96573 Steer Yoke (battery pack side) ..... 1 13 96423 Rue Ring, 3/4 pin ........................... 1 14 96907 Clevis Pin, 0.75 x 3.5 inches ........ 1 15 96252 Tire and Wheel Assembly ............ 2 16 8357 Screw - HHC, 1/2 -13 x 3.5 inches, GR 5 17 6198 Nylock Nut, 1/2 -13 18 Ref. Drive Motor (refer to 501.1) 19 Ref. Steer Cylinder (refer to 501.1) 20 6545 Clevis Pin, 0.75 x 2 inches ........... 1 21 21253 Hair Pin Clip, 0.125 x 2 inches ..... 1 22 44780 Castle Nut, 1.125 -18 UNEF ......... 2 23 13635-10 Cotter Pin, 0.156 x 1.75 inches .... 2 24 44781 Rectangular Key 0.31 x 0.28 x 1.25 ......................... 2 25 18722 Bearing, 2.25 x 2.5 x 1.5 inches 26 96572 Steer Yoke (ground controls side) ................... 1 Part No. 97384 GS-30 • GS-32 • GS-46 200 • Drive Chassis Components Figure 203.1 Rev B December 2005 Description Non-steer Axle Installation (all models) 1 16 15 12 13 14 GS-2032, GS-2632 MODELS 11 7 10 2 7 7 10 GS-30 • GS-32 • GS-46 9 8 6 5 4 3 Part No. 97384 200 • Drive Chassis Components December 2005 Non-steer Axle Installation (all models) Item Part No. Description Qty. 1 Ref. 2 44781 Rectangular Key, 0.31 x 0.28 x 1.25 ......................... 2 3 44780 Castle Nut, 1.125 -18, UNEF ........ 2 4 42079 Cotter Pin, 0.156 x 2.5 inches ...... 2 5 Ref. Tire and Wheel Assembly (refer to 201.1) 6 8357 — 78732 Screw - HHC, 1/2 -13 x 3.5 inches, GR 5 Screw - HHC, 1/2 -13 x 5 inches, GR 5 (GS-1532 and GS-1932 models) 7 6198 Nylock Nut, 1/2 -13 8 Ref. Brake (refer to 501.1) 9 78680 Brake Spacer Plate (GS-1532 and GS-1932) .............. 2 10 96977 Carriage Bolt, 1/2 -13 x 1.5 inch, GR 5 11 96102 — — 96895 96570 Ladder (GS-1530, GS-1532, GS-1930 and GS-1932) ................ 1 Ladder (GS-2032 and GS-2046) Ladder (GS-2632, GS-2646, and GS-3246) 12 — 4828 6097 Nylock Nut, 3/8 -16 Nylock Nut, 1/2 -13 (GS-2046, GS-2646 and GS-3246 models) 13 6097 Flat Washer, 3/8 inch 14 105092 — 96977 15 105140 — 105066 — 96886 Part No. 97384 Brake Release Manifold (refer to 503.1) 203.1 Rev B GS-3246 models) Item Part No. Description 16 105080 — 96887 — 96876 Counterweight, Rear (GS-2032 and GS-2632 models) (shown) ......................................... 4 Counterweight, Rear (GS-2046, GS-2646 and GS-3246 models) ......................... 3 Counterweight, Belly (GS-2046, GS-2646 and GS-3246 models) ......................... 1 Carriage Bolt, 3/8 -16 x 1.25 inch, GR 5 Carriage Bolt, 1/2 -13 x 1.5 inch, GR 5 (GS-2046, GS-2646 and GS-3246 models) Counterweight Cover (GS-2032 and GS-2632 models) (shown) ......................................... 1 Counterweight Cover (GS-2046, GS-2646 and GS-3246 models) Clamp (GS-2046, GS-2646 and GS-30 • GS-32 • GS-46 Qty. 200 • Drive Chassis Components Figure 204.1 1 Rev B 2 3 August 2005 Description Ground Controls and Level Sensor Installation (all models) 4 5 6 7 10 11 8 9 13 12 15 14 16 18 17 9 GS-30 • GS-32 • GS-46 Part No. 97384 200 • Drive Chassis Components August 2005 Ground Controls and Level Sensor Installation (all models) Item Part No. Description Qty. 1 39232 2 Ref. Electrical Plug (refer to 405.1) 3 Ref. Electrical Cord (refer to 405.1) 4 96103 Control Cable Bracket .................. 1 5 — 39540 72326 Alarm, Steady Tone ...................... 1 Retainer Nut 6 105142 Level Sensor, 1.5° x 3° ................. 1 7 6637 Screw - HHC, 1/4 -20 x 1.75 inches 8 39469 Compression Spring, 0.485 x 1.75 inches 9 25969 Spring Clip, 1/4 x 20 ..................... 5 10 96948 — — 19491 97128 Limit Switch with Roller (down limit switch) ........................ 3 Contact Roller Arm 11 96493 Limit Switch Mount Bracket .......... 1 12 6178 Nylock Nut, 10-32 13 16487 Screw - RHM, 10-32 x 1.5 inches, GR 2 14 6091 Nylock Nut, 1/4 -20 15 6878 Carriage Bolt, 1/4 -20 x 0.75 inch, GR 5 16 96755 — 105216 — 96870 Alarm Bracket (GS-1530, GS-1532, GS-1930 and GS-1932) (before serial number GS3005A-76582 GS3005B-76053) .......................... 1 Alarm Bracket (GS-1530, GS-1532, GS-1930 and GS-1932) (after serial number GS3005A-76581 GS3005B-76052) Alarm Bracket (GS-2032, GS-2632, GS-2046, GS-2646 and GS-3246) 17 Ref. 18 14297 Part No. 97384 Emergency Down Cable with Handle ................................... 1 Ground Controls (refer to 210.1) Screw - BHSC, 1/4 -20 x 0.75 inches, GR 5 GS-30 • GS-32 • GS-46 204.1 Rev B 200 • Drive Chassis Components Figure 205.1 Rev B August 2005 Description Pothole Protection Assembly (GS-1530, GS-1532, GS-1930 and GS-1932) 1 24 4 5 6 23 22 21 20 2 17 9 3 6 8 5 4 7 19 9 8 9 8 10 11 18 9 17 16 15 14 13 12 GS-30 • GS-32 • GS-46 Part No. 97384 200 • Drive Chassis Components August 2005 Pothole Protection Assembly (GS-1530, GS-1532, GS-1930 and GS-1932) Item Part No. Description Qty. Item Part No. 1 96321 Counterweight .............................. 1 23 96317 2 96839 Pothole Pusher Assembly ............ 2 24 Ref. 3 — 96524 45268 Pothole Guide Assembly .............. 1 Bearing, 1.5 x 1.75 x 0.63 inch 4 4828 Nylock Nut, 3/8 -16 5 6097 Flat Washer, 3/8 inch 6 6019 Screw - HHC, 3/8 -16 x 1.25 inches, GR 5 7 105055 Pothole Link .................................. 2 8 96135 Clevis Pin, 0.625 x 1.88 inches .... 6 9 96422 Rue Ring, 5/8 inch ........................ 8 10 78086 Ball Stud ....................................... 2 11 39542 Gas Strut ...................................... 2 12 96039 Pothole Guard (battery pack side) ........................ 1 13 96541 Cam Follower, 1.125 x 0.375 inch ........................ 2 14 34742 — 12016 — 5397 Clevis Pin, 0.375 x 1.75 inches ...................... 2 Cotter Pin, 0.125 x 0.75 inch Flat Washer, 5/16 inch 15 27947 Shim Washer, 0.75 x 1.125 x 0.093 inch ............. 2 16 96423 Rue Ring, 3/4 inch ......................... 2 17 55355 Spacer, 3/4 x 0.75 x 1.5 inch ......... 2 18 96134 Clevis Pin, 0.625 x 1.56 inches .... 2 19 84574 — 96642 Pothole Bellcrank Link Assembly .............................. 2 Bearing, 0.75 x 1 x 1.38 inch ........ 2 20 96085 Thrust Washer, 0.63 x 1.13 x 0.06 inch ................. 4 21 96038 Pothole Guard (ground controls side) ................... 1 22 105275 Limit Switch Bracket (after serial number GS3005A-76582 and GS3005B-76076) .......................... 1 Part No. 97384 GS-30 • GS-32 • GS-46 Description 205.1 Rev B Qty. Ground Strap, 12 inches .............. 1 Limit Switch (refer to 204.1) 200 • Drive Chassis Components Figure 206.1 Rev A May 2005 Description Pothole Protection Assembly (GS-2032, GS-2632, GS-2046, GS-2646 and GS-3246) 26 23 24 25 2 22 21 20 6 1 2 7 4 3 5 7 6 10 9 8 GS-2032 & GS-2632 11 17 18 19 14 9 15 16 13 12 GS-30 • GS-32 • GS-46 Part No. 97384 200 • Drive Chassis Components May 2005 Pothole Protection Assembly (GS-2032, GS-2632, GS-2046, GS-2646 and GS-3246) Item Part No. Description Qty. Item Part No. 206.1 Rev A Description 1 96839 Pothole Pusher Assembly ............ 1 24 6700 Star Washer, External, 3/8 inch 2 105069 25 6097 Flat Washer, 3/8 inch 26 Ref. Limit Switch (refer to 204.1) — 96524 — 45268 Pothole Guide Assembly (GS-2046, GS-2646 and GS-3246) ...................................... 2 Pothole Guide Assembly (GS-2032 and GS-2632) .............. 1 Bearing, 1.5 x 1.75 x 0.63 inch 3 60790 Carriage Bolt, 3/8 -16 x 1.5 inches 4 4828 Nylock Nut, 3/8 -16 5 96637 Pothole Link .................................. 2 6 96422 Rue Ring, 5/8 inch ........................ 6 7 96135 Clevis Pin, 0.625 x 1.88 inches .... 6 8 96643 Pothole Link Pivot Pin, 1.525 x 0.618 inch ........................ 2 9 5397 Flat Washer, 5/16 inch 10 78086 Ball Stud ....................................... 2 11 39542 Gas Strut ...................................... 2 12 96639 Pothole Guard (battery pack side) ........................ 1 13 84574 — 96642 Pothole Bellcrank Link Assembly .............................. 2 Bearing, 0.75 x 1 x 1.38 inches .... 2 14 12016 Cotter Pin, 0.125 x 0.75 inch ........ 2 15 34742 Clevis Pin, 0.375 x 1.75 inches .... 2 16 96541 Cam Follower, 1.125 x 0.375 inch ........................ 2 17 96423 Rue Ring, 3/4 inch ......................... 2 18 27947 Shim Washer, 0.75 x 1.125 x 0.093 inch ............. 2 19 55355 Spacer, 3/4 x 0.75 x 1.5 inches ..... 2 20 6898 Shim Washer, 0.625 x 1.19 x 0.06 inch 21 96638 Pothole Guard (ground controls side) ................... 1 22 105060 Ground Strap, 8 inches ................ 2 23 64154 Carriage Bolt, 3/8 -16 x 1 inches, GR 5 Part No. 97384 GS-30 • GS-32 • GS-46 Qty. 200 • Drive Chassis Components Figure 207.1 Rev B August 2005 Description Battery Pack Module (all models) 1 3 2 4 5 2 7 8 9 6 17 16 15 10 11 14 1 2 13 4 12 GS-30 • GS-32 • GS-46 Part No. 97384 200 • Drive Chassis Components August 2005 Battery Pack Module (all models) Item Part No. Description Qty. 1 18504 Flange Nut, 1/4 -20 2 79456 Carriage Bolt, 1/4 -20 x 0.75 3 6090 Screw - HHC, -20 x 0.75 inch, GR 5 1/4 4 6356 Lock Washer, 1/4 inch 5 96078 Fuse Bracket ................................ 1 6 6889 Low Profile Nylock Nut, 1/4 -20 7 66717 — 40833 Fuse Holder (include mounting fasteners) ........ 1 Fuse, 275A 8 97125 — 97126 9 30784-2550 10 33278 Flat Washer, 3/4 inch 11 — 76502 105150 Battery, Dry ................................... 4 Battery, Maintanence Free 12 6091 Nylock Nut, 1/4 -20 13 6638 Flat Washer, 1/4 inch 14 Ref. 15 105221 Rotary Latch Handle ..................... 1 16 96112 — 105319 Rotary Latch (before serial number GS3005A-77455 GS3005B-76255 GS3205-75962 GS4605-75823) ............................ 1 Rotary Latch (after serial number GS3005A-77454 GS3005B-76254 GS3205-75961 GS4605-75822) 17 96113 Part No. 97384 Battery Tray Assembly with Word Decals (USA, Canada, Australia) ............. 1 Battery Tray Assembly with Symbol Decals (Europe, Asia, South America) Threaded Rod, 1/4 -20 x 25.5 inches ..................... 1 Battery Charger (refer to 208.1) Rotary Latch Mounting Bracket .... 1 GS-30 • GS-32 • GS-46 207.1 Rev B 200 • Drive Chassis Components Figure 208.1 Rev B August 2005 Description Battery Charger (all models) 1 6 5 4 3 2 GS-30 • GS-32 • GS-46 Part No. 97384 200 • Drive Chassis Components August 2005 Battery Charger (all models) Item Part No. Description Qty. 1 — 96211 97059 Battery Charger, 110/220V AC ..... 1 Fuse 2 55010 Connector Lock (includes fasteners) ...................... 1 3 71706 Power Cord with 3-pin Plug, UK, 110V AC ................................ 1 4 55019 Power Cord with 2-pin Plug, European, 220V AC 5 55018 Power Cord with 3-pin Plug, UK, 220V AC 6 55021 Power Cord with 3-pin Plug, Domestic Part No. 97384 GS-30 • GS-32 • GS-46 208.1 Rev B 200 • Drive Chassis Components Figure 209.1 Rev D 1 September 2005 Description Power Unit Module (all models) 2 3 4 5 6 8 9 7 4 10 11 12 -LHA- 13 14 24 28 15 27 16 20 19 25 26 24 23 22 18 21 17 GS-30 • GS-32 • GS-46 Part No. 97384 200 • Drive Chassis Components September 2005 Power Unit Module (all models) Item Part No. 1 84398 — 84400 2 — 96215 105308 Description Qty. Module Tray Assembly with Word Decals (USA, Canada, Australia) ............. 1 Module Tray Assembly with Symbol Decals (Europe, Asia, South America) Filter/Controller Bracket (before serial number GS3005A-079066 GS3005B-076766) ........................ 1 Filter/Controller Bracket (ANSI and CE) (after serial number GS3005A-079065 GS3005B-076765) Item Part No. 209.1 Rev D Description Qty. 14 — 96355 96356 Return Tube Assembly Return Tube 15 96855 Hose Clamp, 1 1/16 inch ................ 2 16 96709 Grommet ....................................... 2 17 9116 Carriage Bolt, 1/4 -20 x 1.25 inch, GR 2 18 96699 Tank Support Sleeve .................... 4 19 6638 Flat Washer, 1/4 inch 20 4828 Nylock Nut, 3/8 -16 21 6090 Screw - HHC, 1/4 -20 x 0.75 inch, GR 5 22 6356 Lock Washer, 1/4 inch 3 6888 Screw - HHC, 1/4 -20 x 1 inch, GR 5 23 Ref. Filter Assembly (refer to 501.1) 4 25969 Spring Clip, 1/4 -20 24 18504 Flange Nut, 1/4 -20 5 105309 Relay Mount Bracket (CE) (after serial number GS3005A-079065 GS3005B-076765) ........................ 1 25 14297 Screw - BHHS, 1/4 -20 x 0.75 inch 26 Ref. 27 96769 DC Motor Controller ...................... 1 28 79456 Carriage Bolt, 1/4 -20 x 1 inch, GR 2 6 71989 Spring Clip, 10-24 7 73587 Screw - PHPM, 10-24 x 0.75 inch, GR 5 8 — — 100839 105288 39520 — — 39521 51577 — — 51578 39673 Electronic Control Module ............ 1 Service Kit Receptacle - Female, 36 Contact Receptacle, Anti-backout Receptacle - Female, 18 Contact Receptacle, Anti-backout Contact, 14-16 Gauge 9 14297 Screw - BHHS, 1/4 -20 x 0.75 inch 10 66204 Filler Cap ...................................... 1 11 — 96354 96356 Draw Tube Assembly Draw Tube 12 — — 96244 97261 105072 Hydraulic Tank ............................. 1 Hydraulic Tank Kit Tank Mounting Hardware Kit (includes items 13 -16) 13 78546 Breather Cap ................................ 1 Part No. 97384 GS-30 • GS-32 • GS-46 Power Unit (refer to 505.1) 200 • Drive Chassis Components Figure 210.1 Rev A May 2005 Description Ground Controls (all models) 3 2 1 4 5 3 6 1 8 7 9 14 10 13 11 12 GS-30 • GS-32 • GS-46 Part No. 97384 200 • Drive Chassis Components May 2005 Ground Controls (all models) Item Part No. Description Qty. 1 6878 Carriage Bolt, 1/4 -20 x 0.75 inch 2 96113 Rotary Latch Mounting Bracket .... 1 3 18504 Flange Nut, 1/4 -20 4 97271 Manifold Door Assembly (GS-2032, GS-2632, GS-2046, GS-2646 and GS-3246) ................ 1 5 35059 Screw - BHHS, 3/8 -16 x 0.75 inch, GR 5 6 79136 Hinge ............................................ 1 7 25969 Spring Clip, 1/4 -20 ........................ 2 8 14297 Screw - BHSC, 1/4 -20 x 0.75 inch, GR 5 9 96008 — — — — — 96009 85239 83093 37947 96010 Key Switch, 3 Position (includes 1 pair of keys) ............... 1 Washer Retainer Nut Key, Single Key, Package of 10 Screw - PHM, 8-32 x 0.75 inch (includes tooth washer) 10 19506 Hour Meter, 10-80V DC (includes mounting bracket) ......... 1 11 — 66812 66817 — 66818 Red Emergency Stop Button ........ 1 Base (includes 1 each N.C. contact) N.C. Contact 12 84390 Ground Control Panel Assembly ............................ 1 13 96418 Toggle Switch - SPDT, 3 Position ...................................... 1 14 96452 Circuit Breaker, 7A ....................... 1 Part No. 97384 GS-30 • GS-32 • GS-46 210.1 Rev A 200 • Drive Chassis Components Figure 211.1 Rev A May 2005 Description Electrical Wiring and Power Cables (all models) To Chassis Ground Strap Battery Pack Module 11 + + 12 10 1 2 - - Power Unit Module 1 + + 275A Fuse Motor 3 4 5 B- 8 T2 D1 B+ 7 6 1 3 D1 9 - + + - Motor Controller GS-30 • GS-32 • GS-46 Part No. 97384 200 • Drive Chassis Components May 2005 Electrical Wiring and Power Cables (all models) Item Part No. — 96522 — 96440 — 96344 — 96520 — 96308 — 96521 — 96489 — 96387 — 96819 — 96309 — 96853 — 96431 — 47662 — 47661 — 51075 — 96459 — 105125 — 96502 — 96820 — 78098 — 96429 — 78098 Part No. 97384 Description Qty. Wire Harness Assembly - Controls (ANSI, CSA and Australia models) Wire Harness Assembly - Controls (CE models) Wire Harness Assembly - Chassis (ANSI, CSA and Australia models) Wire Harness Assembly - Chassis (CE models) Wire Harness Assembly Level Sensor (ANSI, CSA and Australia models) Wire Harness Assembly - Level Sensor (CE models) Control Cable Assembly Electronic Control Module to Chassis Harness Wire Harness Assembly - Motor Controller (ANSI, CSA and Australia models) Wire Harness Assembly - Motor Controller (CE models) Wire Harness Assembly - Pothole Limit Switch (GS-1530, GS-1532, GS-1930 and GS-1932) Wire Harness Assembly - Pothole Limit Switch (GS-2032, GS-2632, GS-2046, GS-2646 and GS-3246) Wire Harness Assembly - Up Limit Switch Harness (CE models) Wire Harness Assembly - Travel Alarm (option) Wire Harness Assembly Automotive-style Horn (option) Wire Harness Assembly - Flashing Beacons (GS-1530 and GS-1930) Wire Harness Assembly - Voltage Inverter (GS-1932, GS-2032, GS-2046, GS-2646 and GS-3246) Wire Harness Assembly - Voltage Inverter (option) Wire Harness Assembly - Pressure Switch (CE models) Wire Harness Assembly - Relay (ANSI, CSA and Australia models) Relay, 24V DC (ANSI and CSA models) ............... 1 Wire Harness Assembly - Relay (CE models) Relay, 24V DC (CE models) .................................. 5 Item Part No. Description 211.1 Rev A Qty. — 99089 Capacitor, 4700 uF, 25V DC (CE models) — 40833 Fuse, 275A 1 96304 Battery Cable Assembly - Red ..... 2 2 96302 Battery Cable Assembly - Red ..... 1 GS-1530, GS-1532, GS-1930, GS-1932, GS-2032 and GS-2632 Models 3 96298 Battery Cable Assembly - Red ..... 1 GS-2046, GS-2646 and GS-3246 Models 3 96946 Battery Cable Assembly - Red ..... 1 GS-1530, GS-1532, GS-1930, GS-1932, GS-2032 and GS-2632 Models 4 96299 Battery Cable Assembly - Black ... 1 GS-2046, GS-2646 and GS-3246 Models 4 96947 Battery Cable Assembly - Black ... 1 5 96300 Battery Cable Assembly - Red ..... 1 GS-1530, GS-1532, GS-1930 and GS-1932 Models 6 105071 Battery Cable Assembly - Black ... 1 GS-2032 and GS-2632 Models 6 105071 Battery Cable Assembly - Black ... 1 GS-2046, GS-2646 and GS-3246 Models 6 105071 Battery Cable Assembly - Black ... 1 GS-1530, GS-1532, GS-1930 and GS-1932 Models 7 96306 Battery Cable Assembly - Red ..... 1 GS-2046, GS-2646 and GS-3246 Models 7 96306 Battery Cable Assembly - Red ..... 1 8 96303 Battery Cable Assembly - Black ... 1 9 96306 Battery Cable Assembly - Red GS-1530, GS-1532, GS-1930 and GS-1932 ................................ 1 GS-2032 and GS-2632 ................. 2 GS-2046, GS-2646 and GS-3246 ....................................... 1 10 96949 Ground Wire Assembly (excludes EE models) .................. 1 This list continues on the next page. GS-30 • GS-32 • GS-46 200 • Drive Chassis Components Figure 211.1 Rev A May 2005 Description Electrical Wiring and Power Cables (all models) To Chassis Ground Strap Battery Pack Module 11 + + 12 10 1 2 - - Power Unit Module 1 + + 275A Fuse Motor 3 4 5 3 1 B- D1 7 8 B+ D1 T2 6 9 - + + - Motor Controller GS-30 • GS-32 • GS-46 Part No. 97384 200 • Drive Chassis Components May 2005 Electrical Wiring and Power Cables (all models) Item Part No. Description Qty. GS-1530, GS-1532, GS-1930 and GS-1932 Models 11 96307 Wire Harness Assembly Down Coil GS-2046 and GS-2646 Models 11 96852 Wire Harness Assembly Down Coil GS-3246 Model 11 96856 Wire Harness Assembly Down Coil GS-1530 and GS-1532 Models 12 96471 Control Cable Assembly - Platform Controls to Chassis Harness (GS-1530 and GS-1532) GS-1930 and GS-1932 Models 12 96473 Control Cable Assembly - Platform Controls to Chassis Harness (GS-1930 and GS-1932) GS-2032 and GS-2046 Models 12 96474 Control Cable Assembly - Platform Controls to Chassis Harness (GS-2032 and GS-2046) GS-2632 and GS-2646 Models 12 96475 Control Cable Assembly - Platform Controls to Chassis Harness (GS-2632 and GS-2646) GS-3246 Model 12 96476 Part No. 97384 Control Cable Assembly - Platform Controls to Chassis Harness (GS-3246) GS-30 • GS-32 • GS-46 211.1 Rev A 300 • Scissor Components Figure 301.1 Rev A May 2005 Description Scissor Assembly Installation (all models) 1 2 7 4 5 3 4 5 6 5 5 4 4 GS-30 • GS-32 • GS-46 Part No. 97384 300 • Scissor Components May 2005 Scissor Assembly Installation (all models) Item Part No. Description Qty. 1 96415 Platform Slider Spacer (GS-1530 and GS-1532) .............. 1 2 96239 — 96576 — 96595 — 96595 Platform Slider (GS-1530 and GS-1930) .............. 2 (GS-1532 and GS-1932) .............. 1 Drilled Platform Slider (GS-1532 and GS-1932) (CE models) .................................. 1 Platform Slider (GS-2032 and GS-2632) Platform Slider (GS-2046, GS-2646 and GS-3246) 3 96126 — 96595 4 96977 Carriage Bolt, 1/2 -13 x 1.5 inches, GR 5 5 6198 Nylock Nut, 1/2 -13 6 84693 — 97241 — 36369 Chassis Mount Assembly (GS-1530, GS-1532, GS-1930 and GS-1932) ............................... 1 Chassis Mount Assembly (GS-2032, GS-2632, GS-2046, GS-2646 and GS-3246) Bearing, 0.75 x 1 x 0.75 inch ........ 2 7 84694 — 84695 — 84747 — 36369 Part No. 97384 Chassis Slider (GS-1530, GS-1532,GS-1930 and GS-1932) ............................... 2 Chassis Slider (GS-2032, GS-2632, GS-2046, GS-2646 and GS-3246) Platform Mount Assembly (GS-1530 and GS-1532) .............. 1 Platform Mount Assembly (GS-1930 and GS-1932) Platform Mount Assembly (GS-2032, GS-2632, GS-2046, GS-2646 and GS-3246) Bearing, 0.75 x 1 x 0.75 inch ........ 2 GS-30 • GS-32 • GS-46 301.1 Rev A 300 • Scissor Components Figure 302.1 Rev A May 2005 Description Scissor Assembly (GS-1530 and GS-1532) 1 2 17 3 15 16 7 4 5 22 6 21 8 7 6 20 9 5 19 10 18 7 13 16 17 15 12 14 11 GS-30 • GS-32 • GS-46 5 Part No. 97384 300 • Scissor Components May 2005 Scissor Assembly (GS-1530 and GS-1532) Item Part No. Description Qty. 1 — 84578 96487 Inner Arm Assembly, Number 3 ... 1 Bearing, 1.25 x 1.53 x 1.25 inches ............. 6 2 96125 — 105280 Outer Arm, Number 3 (before serial numbers GS3005A-76054 and GS3005B-76000) (shown) ............ 1 Outer Arm, Number 3 (after serial numbers GS3005A-76053 and GS3005B-75999) .......................... 2 3 96331 Link Bumper ................................. 8 4 58000 Safety Arm Assembly ................... 1 5 105085 Pivot Pin, 1.25 x 23.95 inches ...... 4 6 96121 Outer Arm, Number 2 ................... 2 7 4828 Nylock Nut, 3/8 -16 8 8178 Screw - HHC, 3/8 -16 x 2.5 inches, GR 5 9 47666 Pivot Pin, 8.95 x 1.5 inches .......... 1 10 84584 — 84585 — 96487 Inner Arm Assembly, Number 1 with Word Decals (USA, Canada and Australia) ....... 1 Inner Arm Assembly, Number 1 with Symbol Decals (Europe, Asia, South America) Bearing, 1.25 x 1.53 x 1.25 inches ............. 6 11 96373 External Snap Ring, 1.25 inches ................................... 6 12 96390 Flat Washer, 1.54 x 2 x 0.125 inch 13 96130 Pivot Pin, 1.25 x 8.93 inches ........ 6 14 96369 Cable Bridge, 1 Arm ..................... 2 15 8516 Screw - HHC, 3/8 -16 x 1.5 inches, GR 5 16 45748 Rod End, 1/4 x 2.75 inches ........... 2 17 96131 Pivot Pin, 0.75 X 16.25 inches ..... 2 Part No. 97384 Item Part No. Description 302.1 Rev A Qty. 18 84581 — 84583 19 — 84582 96487 Inner Arm Assembly, Number 2 ... 1 Bearing, 1.25 x 1.53 x 1.25 inches ............. 8 20 96368 Cable Bridge, 2 Arms ................... 1 21 96283 Pivot Pin, 1.5 x 6.95 inches .......... 1 22 Ref. GS-30 • GS-32 • GS-46 Outer Arm Assembly, Number 1 with Word Decals (USA, Canada, Australia) ............. 1 Outer Arm Assembly, Number 1 with Symbol Decals (Europe, Asia, South America) Lift Cylinder (refer to 506.1) 300 • Scissor Components Figure 303.1 Rev A May 2005 Description Scissor Assembly (GS-1930 and GS-1932) 1 2 3 16 22 23 8 4 21 5 6 7 7 9 8 10 20 7 19 11 7 5 12 18 17 15 16 14 13 GS-30 • GS-32 • GS-46 Part No. 97384 300 • Scissor Components May 2005 Scissor Assembly (GS-1930 and GS-1932) Item Part No. Description Qty. tem Part No. Description 303.1 Rev A Qty. 1 96369 Cable Bridge, 1 Arm ..................... 2 18 84582 Inner Arm Assembly, Number 2 ... 1 2 — 84579 96487 Inner Arm Assembly, Number 4 ... 1 Bearing, 1.25 x 1.53 x 1.25 inches ............. 6 19 96283 Pivot Pin, 1.5 x 6.95 inches .......... 1 20 Ref. 3 96125 Outer Arm, Number 4 (before serial numbers GS3005A-76054 and GS3005B-76000) (shown) ............ 1 Outer Arm, Number 4 (after serial numbers GS3005A-7
Similar documents
GS-1530 GS-1532 GS-1930 GS-1932 GS-2032 GS-2632 GS
111.1 Decals with Words, GS-2032/2632/3232 (North America) (from SN GS3207-87724 to GS3209-94602; and from GS3209A-94603).................................................................48 112.1 De...
More information