HANDCRAFTED - Nitterhouse Masonry Products
Transcription
HANDCRAFTED - Nitterhouse Masonry Products
HANDCRAFTED HANDCRAFTED VENEER STONE VENEER STONE The most authentic-looking stone available today. Handcrafted Veneer Stone Highly durable Nitterhouse handcrafted veneer stone products are produced to withstand the harshest environments decade after decade. Create stunning, upscale designs using any of our six versatile stone types in a variety of natural shapes and colors. PICTURED: FRENCH COUNTRY LIMESTONE, MONACO 1 2 French Country Limestone Make a statement with any of our four French Country Limestone styles. Each stone is meticulously sculpted to replicate the look and feel of natural limestone. The rough, textured face of French Country Limestone provides a bold, classic look that replicates the natural beauty of limestone. Individual stone sizes range from heights of 4" to 7" and lengths of 4" to 12". This handsome manufactured stone is available in four complementary shapes and colors. PP E: OSI T ry Li ount C h c Fren in B one mest UR PI CT ED O Monaco FRENCH COUNTRY LIMESTONE Bordeaux Bastia astia Lyon 3 4 FieldStone FIELDSTONE Barcelona This stunning manufactured stone adds European flair to your home or garden. Each stone is meticulously formed to replicate the appearance and texture of natural stone. The random sizes and shapes of this European-inspired stone give a rustic look to any architectural project. These rough-faced stones range in sizes from 4" to 10" tall and 4" to 15" long. FieldStone is currently available in four complementary natural colors. Levante Valencia UR PI CT PP ED O Sto Field OSI T E: na rcelo Ba ne in Zaragoza 5 6 Newcastle Create a stately appearance to any project with CutStone, available in seven complementary natural colors. Each stone is carefully crafted to replicate the look and feel of natural stone. This conventional manufactured stone has a chisel-cut textured face, providing a traditional, formal look to your home or patio. Stones range in sizes from 4" to 8" tall and 5" to 13" long. CUTSTONE CutStone Tottenham Birmingham Everton Fulham PI CT UR PP ED O OSI T Liverpool E: ton CutS m ulha F n i e Manchester 7 8 LedgeStone LEDGESTONE Palermo For old-world appeal, LedgeStone is produced in a narrow, irregular shape. Each stone is meticulously sculpted to replicate the look and feel of natural stone. The dry-stacked application and long, narrow shapes of LedgeStone give your project a provincial air. This versatile stone ranges in size from heights of 1" to 4" and lengths of 5" to 15". LedgeStone is currently available in four complementary colors. Milan Torino UR PI CT PP ED O OSI T E: o lerm eSto Ledg Pa ne in Roma 9 10 FieldLedge Stone The unique, sandy texture of FieldLedge Stone provides charm and distinction to any project, indoors or out. Each stone is carefully sculpted to replicate natural stone. With a variety of shapes and sizes, FieldLedge Stone’s sandy face gives it a soft yet primitive visage. Stones range in size from heights of 3" to 7" and lengths of 3" to 18". FieldLedge Stone is currently available in four complementary natural colors. FIELDLEDGE STONE Dundee Aberdeen Kilmarnock OS OPP I T E: ck arno m l i in K D ne e Sto lend g d e L b Field t. Mirren S and PI CT URE St. Mirren 11 12 Bray Create a contemporary look with StackStone, a rough-faced rectangular stone with a true drystacked application. Each stone is carefully crafted to look and feel like authentic, natural stone. StackStone is a popular choice for home or garden, giving any project a modern air. Stones range in size from heights of 2" to 7" and lengths of 3" to 16". StackStone is currently available in seven complementary natural colors to suit any project. STACKSTONE StackStone Sligo Dublin Cork Derry OSI T Clifden E: re, e Sto c n e R i U nven PI CT z Co in Sligo t e e Sh ne kSto Stac PP ED O Shelbourne 13 14 Each log is 59" long x 9" high x 2" thick and weighs 64 Ibs. COMES PACKAGED : 12 Individual Logs Per Pallet. Individual corner pieces available. Nitterhouse Handcrafted Concrete Logs combine the best of both worlds. Highly durable and termite proof, they last decades longer than actual wood. And with their deep, rich chestnut-brown color, they look and feel like the real thing. Co with e : n D o t URE ldS PI CT a Fie z o g Zara n er Vene g o L crete Concrete logs install just as quickly and easily as any other veneer stone. HANDCRAFTED CONCRETE LOG VENEER Handcrafted Concrete Log Veneer 15 Veneer Stone Accessories PIECE Sill Capstone (flat or peaked) Shutter Block Keystone Hearthstone – 6 Ft. Hearthstone – Square Mantel Receptacle Outlet Light Box TAN BLEND GRAY BLEND • • • • • • • • • • • • • • • • • • DIMENSIONS 18" L × 2 1⁄4" × 2 1⁄2" 26" × 26" × 2" 14" L × 2 1⁄2" × 2 1⁄2" 7 1⁄2" × 7 1⁄2" × 2" 72" × 12" × 2" 20" × 20" × 2" 60" × 8" × 2" & 72" × 12" × 2" 7 1⁄2" × 11 1⁄2" × 1 3⁄4" 7" × 5" × 1 1⁄4" Beautiful, high quality stone solutions. 16 PACKAGING All Handcrafted Stone Veneer comes packaged: 12 Sq. Ft. of Flats Per Box 7 Lin. Ft. of Corners Per Box with 16 Boxes Per Pallet Also 150 Sq ft Crate – Flats only Hearthstones Mantel Brackets Textured Sills Keystones Capstones Shutter Blocks Post cap features hole for light installation VENEER STONE ACCESSORIES Mantels Receptacle Outlet Light Box The printed samples in this catalog may not match the actual product. Please see your Nitterhouse Representative for actual product samples. 17 Qualifications & Installation INSTRUCTIONS IMPORTANT NOTE: Nitterhouse Masonry Products recommends checking and following all local Building Code requirements pertaining to the installation of Handcrafted Veneer Stone, in addition to carefully following each of the installation instructions provided below. STEP 1 STEP 2 Determine the Quantity Needed Suggested Installation Methods FLAT STONES BLOCK MASONRY BACK UP When estimating the number of flat stones needed, multiply the height by the length of each area. Then multiply the lineal footage of corners by 1/2 (one lineal ft. of corner stones equals roughly 1/2 sq. ft. of flat stones), and subtract this corner square footage from total flat stone square footage. This will give the total amount of flat stones required. Make sure to subtract the square footage for any windows, doors, or other openings. Painted, Treated, Poured-in-Place, or Sealed Masonry Surfaces: CORNER STONES When estimating the number of corner stones needed, measure the height of each corner, including any doorways and windows that will have corners. This will provide the total linear footage of corner stones needed. OPTION 1 // Clean masonry surface by acid etching, sand blasting, or wire brushing to completely remove sealers, paint, or release agents. Using Type S mortar, apply a 1⁄2-in.-thick scratch coat to the entire masonry surface and allow to dry. OPTION 2 // Apply 2.5 lb diamond mesh expanded metal lath. Lath sides and ends should overlap by 1 in. Install lath with the small caps pointing upwards. Using Type S mortar, apply 1⁄2-in.-thick scratch coat to the entire masonry surface and allow to dry. METAL PANELS Follow preparation for metal studs noted above. SHEATHING H WALL DIMENSIONS L Example: If your corner measures 20-ft high, you would need 20 lineal ft. of corners. If your wall measures 10-ft by 10-ft., you would typically need 100 sq. ft of flat stones, but if there are corners, you would actually need less than 100 sq. ft.). Multiply 20 by 1/2, and your corner lineal feet converts to 10-sq. ft. Then subtract 10 sq. ft. from 100 sq. ft., and you have 90 sq. ft. This means that 90 sq. ft. would be the total square feet of flat stones needed. (Note: The corner lineal footage would not change. Corner requirements would remain at 20 lineal ft.). Apply weather-resistive barrier over the sheathing surface. The weather-resistive barrier should be equivalent to UBC Standard 14-1, asphalt-saturated rag, felt, or ASTM D226 (No. 15, Type I Felt). Apply the barrier so that the upper layer overlaps the lower by 2 in. All stone is manufactured in accordance with ASTM C1670 Standard for Adhered Manufactured Stone Masonry Veneer CAUTION 18 DO NOT use muriatic acid. Muriatic acid will discolor stone veneer and should never be applied. DO NOT use flat or corner stones on exterior horizontal planes or cap walls. Overlap vertical joints by 6 in. Install lath over the weather-resistive barrier. Use either 2.5-lb. diamond mesh expanded metal lath, or IS-gauge woven-wire mesh. Attach lath using galvanized nails or staples 6 in. on center vertically, and 16 in. on center horizontally. Lath must overlap inside and outside corners by 16 in. Use a Type S mortar to apply a 1⁄2-in.-thick scratch coat to the entire masonry surface, and allow to set until dry. Using Type S mortar, apply a 1⁄2-in.-thick scratch coat to the entire masonry surface and allow to dry. STEP 4 Grouting the Stone Grout as desired with Type N or S mortar mix. Be certain to fill in any areas where the scratch coat may be exposed. Strike joint after grout is fingerprint dry. Brush away loose mortar. Note: There are many different techniques and grout colors available Nitterhouse Masonry Products recommends consulting with your mason about the possible colors and grouting techniques available for use with Handcrafted Veneer Stone. STEP 3 OTHER USEFUL INSTALLATION TIPS Applying the Stone Out-of-Box Stone Preparation Apply stone from top down, except for Ledgestone, which is applied from the bottom up. Lightly wet the scratch coat and stone veneer. Install corner stones first, then install flat stones. Use Type N or S mortar mix, cover the entire back of the stone with a 1⁄2-in.-thick layer of mortar. Apply stone to the scratch coat. Then gently place the stone veneer so that mortar shows around all edges. Stone installation should be kept 4 in. above grade. Nitterhouse Masonry Products suggests laying out 24-to-36 sq. ft. of stones selected from different boxes prior to application to allow for a consistent blend of colors, shapes, and sizes. CLEANING If cleaning is necessary, only clean with a softbristle brush. Begin cleaning stone with water only. If a stronger cleaning solution is necessary, use 3⁄4 part white household distilled vinegar mixed with 5 parts water. INSTALLATION INSTRUCTIONS STEP 2 cont. DRAINAGE Water run off should be diverted through the use of gutters, caps, and flashing. Exposure to consistent water flow could possibly result in discoloration and/or surface damage. SEALING Standard Practice for Installation Methods for Adhered Manufactured Stone Masonry Veneer ASTM C1780-13 Note: For more information on Manufactured Veneer stone installation, please go to www.masonryveneer.org Sealing is up to the homeowner’s discretion. Nitterhouse Masonry Products recommends using clear, non-staining, water-based sealer on their Handcrafted Veneer Stone products. For Quality Assurance, Technical Information, Additional Assistance or Questions About Nitterhouse Masonry Products’ Handcrafted Veneer Stone—Please Call 717-267-4500. 19 About Nitterhouse A family-owned business, Nitterhouse Masonry Products has the same quality and integrity now as it did in 1923, when Nitterhouse began producing conventional and specialty block products in southcentral Pennsylvania. For five generations, the Nitterhouse family has passed down its expertise and continued to innovate the industry. Today, Nitterhouse provides the Mid Atlantic Area with high-quality, durable stone, block, brick, concrete, and handcrafted veneer stone products. PICTURED: WILLIAM K. NITTERHOUSE & HIS FATHER, T.K. NITTERHOUSE Five Generations of INTEGRITY AND INNOVATION SCRATCHBACK TECHNOLOGY The advanced scratch-back technology of Nitterhouse handcrafted veneer stones not only eases installation, but enhances adhesion of each stone, forming a strong, long-lasting bond. Grooves built into the back of each handcrafted stone create a stronger mechanical bond upon installation, eliminating stone fall-out. Your veneer stone will look as beautiful years from now as it does the day its installation is complete. When you need a concrete solution . . . call Nitterhouse. LOCAL DEALER 02/14 859 Cleveland Avenue | PO Box 692 Chambersburg, PA 17201-0692 PHONE: (717) 267-4500 | FAX: (717) 267-4585 EMAIL: [email protected] www.Nitterhouse.com