SIMET AVIKO type D - SORTING Solutions Ltd.

Automatic checking and sorting machine
SIMET AVIKO type D
Automatic sorting machine AVIKO SIMET is a new generation of automatic sorting
machines from Czech Republic and it is based on machines AVIKO type U, E and C
which are the etalon of quality more than 30 years. The running Automatic sorting
machines are more than 500 pcs all around the world.
The new AVIKO SIMET exploit absolutely new technology in the hardware and
software as well and become to be easy handling for users than any other similar
sorting machines for bearing balls.
AVIKO SIMET machine guarantees as the only one 100% quality of controlled
bearing balls and proves invariable quality of ball classification guaranteed
by exclusion of human factor in particular.
The technique control is carried out by three
sensors simultaneously:
❶ electro-optical sensor EOT
❷ eddy current sensor ECT
❸ vibration sensor EVT
Balls are sorted to three groups:
 good
 repairable (rejected by EOT sensor – surface defects)
 irreparable (rejected by ECT or EVT sensors – gross surface, surface and subsurface defects and defects caused
by non- homogeneity of the material).
❹ Due to the control roller the entire surface of the ball is checked.
❶
❷
Description
Functions of controlling cycle are at the Automatic sorting machines AVIKO SIMET entirely controlled by
new generation processor. Owing to new generation TFT display with keyboard the presentation and control are more simple, more extensive and provide the customer with more new information and functions.
New concept of the electronic control makes it possible to interconnect individual Machines with a computer and use of SPC statistics.
❸
AVIKO SIMET consisting of two mirrors - symmetrical, separately functioning sorters left-hand and right-hand
one. Both sorters can be considered as individual Automatic sorting machines that can be also separately
controlled and adjusted (one side can sort while the other one can be adjusted).
Electro – Optical Test (EOT)
❹
Totally new generation of EOT unit, which is now 100% digital, allows sorting defects in two channels
(modes) simultaneously, that means AVIKO SIMET know sorting with new red visible Electro-optical sensor
(EOT sensor), various types of defects. AVIKO SIMET allows combine always 2 options from below:
 evaluation of spot defects with suppression of differing ball polish,
 evaluation of spot defects including reduced polish by comparing with the polish of preceding balls,
 evaluation of reduced polish by comparing with the polish of preceding balls and with suppression
of spot defects.
 evaluation of absolute polish. The etalon is absolute polish ball, defined by producer.
New digital EMT unit
New digital unit combine Eddy Current unit and Vibration unit in one unit.
Eddy Current Test (ECT)
Vibration Test (EVT)
Totally new generation of EMT unit allows sorting defects in two channels (modes) simultaneously,
that means AVIKO SIMET know sorting with new pencil Eddy Current sensor (ECT sensor),
various types of defects. AVIKO SIMET allows combine always 2 options from below:
The new digital EMT unit evaluate EVT sensor signal with better sensitivity. This test is used only
to reject large shape defects which could disturb the regularity of the ball rolling and cause not
scanning of the entire surface by ECT and EOT sensors.
 evaluation of cracks with optimal suppression of the material noise
 evaluation of cracks with the highlighted signal of shape defects compromised suppression
of the material noise.
 evaluation of shape defect with optimal suppression of the material noise
Control of rejecter of different diameters
This control rejects balls that do not correspond to required dimensions. Selection of balls is practiced
before the entrance of ball to checking point by means of long accurate stainless steel rollers.
New ECT feature – MULTIFREQUENCY ECT
Totally new generation of EMT also allows setting frequency of ECT. That is quite new feature
and users can now set which frequency they need to use with reference to depth
of penetration they need to measure.
Users can adjust frequency from 150 KHz to 1.2 MHz.
Technical specifications of EOT and ECT control
Sensitivity of ECT sensor
cracks from the depth of 10 µm
defects of form from 5 µm – depends
on “noise“ of material
New pencil ECT sensor
Totally new pencil ECT sensor, allows very simple handling and adjusting of ECT sensor and unit.
Due to new pencil ECT sensor and new digital ECT unit, display displaying distance
between ECT sensor and ball.
Sensitivity of EOT sensor
from 5% of the reflected light drop
from the surface of ball caused by
quality of surface or soiling
Basic statistic functions to be chosen on display of electronic part
Electronic part enables control and evaluation of statistic data for both left and right parts independently.
 doses for time period analyzing number of sorted good, repairable, irreparable pieces
and total number of pieces
 it is possible to display total number of sorted and controlled balls for a shift
 it is possible to display different reports about automatic machine operation
 next the control electronics enables to observe total period of operation
of stressed spare parts (see parts of consumption)
New pencil ECT sensor high sensitive (ECT H)
This ECT sensor is supplying as option and was designed for particularly demanding customers.
By means of the ECT-Ht surface roughness and scratches can also be detected in addition
to more obvious defects but it can not detect deeper defects.
Dependence frequency to depth of penetration shows sheet and diagram below.
New functions
Depth of penetration of magn. field
into steal material
Depth of
penetration
[µm]
50
282,842712
150
163,299316
200
141,421356
300
115,470054
400
99,9999997
500
89,4427188
700
75,5928944
1000
63,245553
1300
55,4700195
1500
51,6397778
2000
44,72136
2500
40
300
depth of penetration [µm]
Frequency
[kHz]
 Electronic unit allows adjust batch size for good balls. Now, you do not need special ball
batcher
 New service light for both sides consist from new led diodes
250
200
150
100
❶
Parts of consumption
Some mechanic parts that come into contact with balls wear out gradually and they can cause
decrease of function of Automatic sorting machine. The level of worn-out part depends
on range of factors including:
 quality of balls, residual dirt, numerous occurrence of gross shape defects
 quality of adjustment
 performance (given by controlled diameters)
 Depending on quality and cleanness of controlled balls
❷
50
0
To these parts belong:
0
1 000
2 000
frequency [KHz]
3 000
4 000
•
•
•
control and supporting roller, bearings, driving discs
❶ separator segment
stirring cam
❷ feeder
❸
ECT sensor
❸ bridges
Extras
Ball diameter Ball diameter
Hardness tester
SIMET AVIKO 0203
Hardness tester can be implemented to our sorting machines.
1,984
We can implement diameter sorter to our machine from our own production. Sorter can sort balls with accuracy
+- 0,0001mm (accuracy depend on the sorting conditions ? air conditioned room, very steady temperature
20,5 Celsius and balls have to be of course before measuring malleablize by the same temperature /difference
+1 degree Celsius makes 1 meter long steel rod approximately 0,013 mm longer/).
This feature will be included as standard in our sorting machines. There are implemented special sensors to check
overflow of sorter outlets. This function stop machine in case the sorter outlets are overflowed.
 price include standard accessories, tools and 14 cone rollers
SIMET AVIKO 0306
 price include standard accessories, tools and 22 cone rollers
SIMET AVIKO 0610
 price include standard accessories, tools and 28 cone rollers
SIMET AVIKO 1014
 price include standard accessories, tools and 16 cone rollers
SIMET AVIKO 1418
 price include standard accessories, tools and 16 cone rollers
SIMET AVIKO 1419,05
 price include standard accessories, tools and 18 cone rollers
 price include standard accessories, tools and 32 cone rollers
Output
(pcs/hr)
SIMET AVIKO 1014
5/64
34 200
9,5
Ball diameter Ball diameter
(mm)
Output
(inch)
(pcs/hr)
SIMET AVIKO 1830
•
21 050
18
3/8
20 900
18,256
•
20 100
19,05
•
8 750
24,606
23/32
8 500
25
3/4
8 000
25,4
1
3 300
25/32
7 550
26,988
1 1/16
3 200
7 500
28,575
1 1/8
3 100
10
33 300
10,319
19 850
19,844
33 000
10,5
•
19 750
20
32 200
11
•
18 000
20,638
13/16
7 150
30,163
1 3/16
3 000
•
31 800
11,113
17 650
21,431
27/32
6 700
31,75
1 1/4
2 900
1/8
31 400
11,5
17 100
22,225
7/8
6 400
33,338
1 5/16
2 800
16 900
23,019
29/32
6 000
34,925
1 3/8
2 600
16 850
23,813
1 1/16
5 700
36,513
1 7/16
2 450
2,381
2,5
2,778
3,175
3/32
•
7/64
3
3,968
•
33 180
1/8
32 570
•
32 000
5/32
30 630
4
•
30 630
4,5
•
29 750
4,763
5
3/16
28 680
•
5,556
6
6,35
28 570
•
•
15 150
24,606
1 1/8
5 200
37,306
1 15/32
2 350
12,7
1/2
14 950
25
1 3/16
5 250
38,1
1 1/2
2 250
•
14 500
25,4
1
5 150
39,688
1 9/16
2 100
13
13,494
13,5
14
14,286
17/32
14 300
26,988
1 1/16
4 650
41,275
1 5/8
2 000
•
14 300
28,575
1 1/8
4 200
41,275
1 5/8
2 000
•
13 350
30,163
1 3/16
3 800
44,45
1 3/4
1 750
50,8
2
1 400
57,15
2 1/4
1 150
63,5
2 1/2
950
9/16
26 270
13,494
1/4
26 270
13,5
14
28 000
5,953
15/64
26 750
•
26 550
6,35
1/4
25 900
6,747
17/64
25 000
•
24 450
7,144
9/32
24 300
7,938
5/16
22 500
•
22 500
•
21 750
•
14,288
14,5
15
15,082
15,5
17/32
13 250
SIMET AVIKO 2542
24,606
31/32
5 200
14 150
25
•
14 150
25,4
1
5 150
65
•
12 950
26,988
1 1/16
4 650
SIMET AVIKO 4265
12 800
28,575
1 1/8
4 200
41,275
1 5/8
2 000
•
12 550
30,163
1 3/16
3 800
44,45
1 3/4
1 750
•
11 800
31,75
1 1/4
3 000
50,8
2
1 400
11 750
33,338
1 5/16
2 800
57,15
2 1/4
1 150
2 1/2
950
9/16
19/32
•
5 250
•
11 300
34,925
1 3/8
2 600
63,5
11 200
36,513
1 7/16
2 450
65
16
•
10 800
37,306
1 15/32
2 350
16,5
•
9 800
38,1
1 1/2
2 250
SIMET AVIKO ONE 2565
9 750
39,688
1 9/16
2 100
9 550
41,275
1 5/8
2 000
16,669
17
21/32
•
24,606
31/32
25
•
900
1 700
1 675
1
1 650
26,988
1 1/16
1 600
28,575
1 1/8
1 550
30,163
1 3/16
1 500
31,75
1 1/4
1 450
33,338
1 5/16
1 400
34,925
1 3/8
1 300
Dimensions and weight:
36,513
1 7/16
1 225
weight: 40 - 60 kg according to the type of machine
feeding: 230 V, 50 Hz/60 Hz
transport case dimensions: 1 140 × 700 × 640 mm
37,306
1 15/32
1 175
38,1
1 1/2
1 125
39,688
1 9/16
1 050
41,275
1 5/8
1 000
41,275
1 5/8
1 000
44,45
1 3/4
875
50,8
2
700
57,15
2 1/4
575
63,5
2 1/2
475
9
11/32
21 400
•
9,525
10,319
20 650
3/8
20 000
•
19 300
13/32
19 050
17,463
11/16
9 500
17,5
•
9 500
18
•
9 000
18,256
23/32
9 000
19,05
3/4
8 600
765
479
65
•
25,4
8,5
SIMET AVIKO ONE 2565 (one plate robust version with new automatic magazine)
 price include standard accessories, tools and 15 cone rollers
900
5/8
15,875
(865)
 price include standard accessories, tools and 16 cone rollers
3 350
12,5
•
7/32
8
15/32
SIMET AVIKO 1419,05
5,556
7
12
27 480
7/32
SIMET AVIKO 0610
6
7/16
•
11,906
SIMET AVIKO 0306
13/32
•
3 400
9,525
496
SIMET AVIKO 4265 (with new automatic magazine)
31/32
34 100
496
 price include standard accessories, tools and 30 cone rollers
Output
(pcs/hr)
SIMET AVIKO 2565
 price include standard accessories, tools and 28 cone rollers
SIMET AVIKO 2565 (with new automatic magazine)
Ball diameter Ball diameter(inch)
(mm)
34 200
10
SIMET AVIKO 2542
(inch)
•
8,731
SIMET AVIKO 1830
(mm)
•
3,5
SIMET AVIKO 0203
Ball diameter Ball diameter
2,175
3,175
Machine range
Output
(pcs/hr)
2
3
Overflow sorter checking
(inch)
(865)
Diameter ball sorter
(mm)
•
450
Our Representative:
Hong Kong Office
1302 On Hong Commercial Building
145 Hennessy Road
Hong Kong, SAR
Tel.: +852 2866 8172
Fax: +852 2866 8173
E-mail: [email protected]
Shanghai Liaison Office
2/35 B Zhongshan Square
977 Hongqiao Road
Shanghai 200051
P.R. China
Tel.: +86 21 6295 2735
Fax: +86 21 6209 6213
E-mail: [email protected]
Contact in Europe: M&TC
Producer:
SORTING Solutions Ltd.
Teplická 555
Am Steinbruch 19
Bílina 418 01
4048 Linz - Puchenau
Czech Republic
Austria
Tel.: +43 732 222212
Fax: +43 732 221012
E-mail: [email protected]
Tel.: +420 417 823 703
Fax: +420 417 821 021
E-mail: [email protected]
Web: www.sorting-solutions.com