premise identification sign box system

Transcription

premise identification sign box system
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PREMISE IDENTIFICATION
SIGN BOX SYSTEM
A unique collection of 6063T5 alloy anodizing quality
aluminum sign extrusions, engineered to perform
throughout the many phases of a sign project.
S
PR
SIGNPRO® sign box features include a
unique built-in continuous hinge concealed
within the sign box rather than mounted
externally. The hinge, along with a neoprene
gasket, works to form a weather seal
keeping the inside bright and clean, and
lowering maintenance costs, just 2 of the
many features in a SIGNPRO® sign box.
APPLICATIONS
- Premise identification signs.
- Nation wide sign programs.
- Mall and plaza signage.
- Large vinyl faced signs.
- Multi tenant pylons.
- Aluminum faced signs.
- LED enclosures.
- Airports, hospitals and
public places.
- Parking facilities
Over 12 different self hinging face
frames and 6 different cabinets
to choose from.
- 1-800-465-8004
- www.signalex.com
- see cabinets
- xxx0 = Mill
- xxx1 = Clear Anodized
- see cabinets
WEATHER SEALED CABINETS
- 3 cabinets for single faced signs.........................
- BSH7002 rethinge...............................................
- Raceways............................................................
- 3 cabinets for double faced signs........................
S3-A
S9-A
S11-A
S13-A
SELF HINGING FACE FRAMES
- 5 face frames for plastic.......................................
- 5 face frames for vinyl..........................................
- 2 face frames for multi tenant plastic panels.......
- 1 face frame for 1/8” aluminum panel..................
- 1 frame for track mounted letters.........................
S19-A
S33-A
S29-A
S39-A
S45-A
FABRICATION
FEATURES
- Built-in self hinge.
- No exposed fasteners, locks or hinges.
- Weather seal.
- Rain gutter helps eliminate water run-off from
dirtying the sign face.
SUPPORT
- Nation wide distribution.
- Web site at www.signalex.com.
- Downloadable CAD drawings with bill of
materials for estimating.
- Spec sheets at www.signalex.com
- Toll free 1-800-465-8004 order desk and
technical assistance.
DESIGN
- Nation wide distribution........................................
- CAD drawings with bill of materials.....................
- Radius & inverted corner treatments...................
- Extrusions are sold in mill finish that can be
painted any color or anodized any color..............
- Pole covers.........................................................
- Pre-fabricated easy to assemble
corner brackets.
- Pre-fabricated easy to assemble
post brackets.
- Wire management raceway systems
make for quick assembly of
electrical components, and keep
wiring well insulated and safe.
- Can be assembled using standard
shop tools like drill, screwdriver, radial
arm saw with 14" metal blade for
cutting and mitering extrusions.
Pre-fabricated easy to
assemble brackets.
Raceway systems make
for quick assembly of
electrical components, and keep
wiring well insulated and safe.
To learn more about SIGNPRO visit www.signalex.com
© 2003 SIGNALEX INC. ALL RIGHTS RESERVED
Product selection
Easy to fabricate using simple shop Tools
1. Sign filler, also known as sign cabinet, (illustrated in blue) forms
the main structure of an illuminated sign. The filler houses the
electrical components, and is the joining area from which the sign
is suspended or secured to posts or beams. Onto the filler sit the
face frames, which support the sign graphic surface. Fillers vary
depending on a) sign type, b) sign size, c) structural requirements,
and d) sign depth.
Cutting
Product No
Description
S.B.O.
Radial arm saw with a 14" [356 mm]
carbide blade for cutting and mitering
extrusions. Be sure that your carbide tip
blade has a minimum of 100 teeth for a
good clean cut.
supplied by other
Selecting a Filler consider:
A - Sign type:
e.g. free standing two sides visible, see double faced signs.
Wall mount storefront, see single faced signs.
S.B.O.
B - Sign size: larger signs require windload and material
expansion and contraction considerations, see filler
design guidelines.
supplied by other
C - Structural requirements: each filler is designed to be fabricated to
a maximum surface area. Signs exceeding these parameters
would require structural reinforcement or selection of a wider
filler. Wider fillers are structurally stronger to withstand greater
windloads and accommodate larger internal posts.
Portable band saw.
supplied by other
S.B.O.
Hole punch for 2108 and 2109 Snap-inBushings speeds the process of
preparing raceways for electrical wiring.
Assembly
S.B.O.
supplied by other
#30 drill bit is used to drill pilot holes for
2107 self tapping screws that secure
brackets.
#20 Drill bit used for self tapping screws
2106A (#10 x 3/4"). Used as an
alternative to 2106.
D - Sign depth: filler depth varies mainly for structural reasons,
but sign depth can also be used to enhance the sign's
overall proportions.
S.B.O.
2. Face frames (illustrated in orange) hold the graphic. They vary
depending on a) sign size, b) sign type or sign face material.
2114
#20 x 1/4" Drill tap used to thread
hinging and locking set screws holes for
2106.
2111
#2 Robertson head screwdriver used
with 2107 and 2106A Robertson head
screws.
S.B.O.
Pop rivet gun. 1/8" [3 mm] rivets are
used to join sheet metal back and
secure the wire management raceway
to the sign back.
Selecting a Face Frame consider:
A - Sign size: larger signs require different frames for material
expansion and structural considerations.
B - Sign type and sign face material:
- Acrylic plastic or polycarbonate
- 20 oz. fiber reinforced flexible vinyl face material
- Aluminum or laminated aluminum sheet
- Track mounted changeable letters
Finish: Sign cabinet and face frame are finished
[as indicated by the last digit of the part #. For custom finishes use 0
and specify the custom color or process].
xxx0 = Mill Finish
xxx1 = Clear Anodized
The Network Distribution/Warehousing
Signalex Inc. has established a network of independent Sign Supply
Distributors across North America and licensed manufacturers /
distributors in Germany, Singapore, Hong Kong, Korea and Japan.
Sign specifiers and buyers have the confidence in specifying our
products nationally, knowing they will be readily available locally to
sign manufacturers on a competitive basis, and manufactured with a
guarantee of quality throughout the network.
supplied by other
supplied by other
S.B.O.
supplied by other
Aluminum mig welder. Welding is
recommended as an alternative to 2107
screws on larger signs and structural
components.
Terms and Conditions
1) All items are sold in carton lot quantities, F.O.B. Distributor
2) Prices are subject to change without notice
The Support
SIGNSPEC® is a timesaving computerized sign specification and
drawing package on AutoCAD® that will assist you with design details
and permit drawings. Our service consultants are available to assist
you with the use of this manual, the selection of products and the
development of new visual communication projects. As well, sectional
CAD drawings for most products can be downloaded @
www.signalex.com. All technical and engineering specifications
provided in this manual have been based on using Signalex
extrusions and components only, and should not be used as a guide
to other sign systems. Support and warranty applicable to signs
fabricated using all of the correct manufacturer recommended
components only.
Technical Assistance
Contact our technical staff for information on the following items:
- Sign construction and components
- Lighting arrangements
- Clearances and servicing requirements
- Custom designs or details
5617 McAdam Road, Mississauga,
Ont., Canada L4Z 1N4
Tel.: (905) 568-2711
Fax: (905) 568-2570
Toll Free: (800) 465-8004
E-Mail: [email protected]
http://www.signalex.com
© 2003 SIGNALEX INC. ALL RIGHTS RESERVED
BSH Best self hinging single sided cabinets
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Aluminum fillers and frames
provide variety of sign
cabinet depths
Self adhesive neoprene gasket
provides a weather seal
between the face frame
and cabinet
PR
Stainless steel set screws act
as hinge pin on top
Product group
© 2003 SIGNALEX INC. ALL RIGHTS RESERVED
1-800-465-8004
Acrylic lock strips required top
and bottom to secure face
Double gutter helps eliminate
water run-off from dirtying
the face
12 optional face frames may
be used
Self-hinged aluminum face frame
supports sign face safely for
easy maintenance
Concealed extruded aluminum
corner brackets are screwed
in place at each mitre
Ballasts are fastened directly in
the formed horizontal raceways,
wired and concealed with a
blank cover
Mitred face frames are secured
together with corner brackets
and concealed fastening
overall dimensions of each cabinet vary depending on face frame used. The O.D. shown below is
* The
the most common dimension for each cabinet when combined with self hinging face frames.
Eg: BSHF-R680’s O.D. is 8”. Therefore, most of the self hinging face frames, when combined with the
BSHF-R680 cabinet extrusion, will be 8”. Face frames for Aluminum faces will have smaller O.D., while
face frames for vinyl and face frame adapters, like the BSH1100 hinge on hinge, will make the cabinet
have a larger O.D. See face frames.
BSHF-R680 Regular
Most commonly used single face cabinet extrusion
O.D. 8" [202mm] WITH MOST FACE FRAMES*
6 5/16” [160mm]
FRONT
BACK
S 3-A
S 4-A
S 5-A
S 6-A
S 7-A
S 8-A
FACE
FRAME
BSHF-S350 Small
Small cabinet for SRT vinyl face frames
O.D. 6" [152mm]*
3 1/4” [83mm]
+ FACE
FRAME
BSHF-W 850 Wide
Wide cabinet. Recommended for vinyl face frames
O.D. 10" [254mm]WITH MOST FACE FRAMES*
8 1/4” [209mm]
+ FACE
FRAME
BSH-7002 Retfit Self Hinge
For SIGNPRO self hinging face frames
S 9-A
S 10-A
O.D. 2 3/8” [61mm]
3-A
SIGNPRO SINGLE SIDED CABINETS
INVENTORY LOG OF PRODUCTS PURCHASED
PRODUCT
680
3-A
SIGNPRO SINGLE SIDED CABINETS
QTY
JOB
4pc
Parkdale Mall
© 2003 SIGNALEX INC. ALL RIGHTS RESERVED
ADDITIONAL NOTES, TIPS, AND F.A.Q.s
Self hinging single sided cabinets
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BSHF-S350
BSHF-R680
BSHF-W850
BSH7002 Rethinge
BSHF-R680 Regular cabinet
PR
11
1-800-465-8004
Lamp spacing: Lamps are mounted 1¼” [32mm] from the sign back
@12” [305mm] spacing between lamps for even illumination
Wiring:
Accommodates 4" or 6" overlap wiring raceways with
pre-punched socket holes @ 2” [51mm] centers
Ordering:
Extrusions sold in 22’3” lengths unless otherwise specified
Cabinet size before structural reinforcement required:
H: Up to 96” [2.438m]
W: Any length
D: Overall depth varies depending on face frames. See reverse page.
Cutting Tools
Measure extrusions to sign overall
length and height. Mitre cut and
assemble with 684 pre-fabricated
corner brackets using 2107 screws
or weld
Cut white baked enamel sign
back to sign O.D. less 1” and
rivet to cabinet extrusion
Install the self adhesive neoprene
weather seal gasket along
the cabinet perimeter
Common components
2105
Neoprene gasket
weather seal used with
all Signpro cabinets
1
2
2107
9
Assembly Tools
8
7
#8 x 5/16” socket screw
used on all systems to
secure assembly
brackets and raceways
5
5
2106
4
3
Stainless set screws
1/4” x 3/4” used as
frame hinging and
locking screws
6
2106A
Hole Punch for Bushings
2106A
Assemble gussets, ballast
brackets and raceway
covers using 2107 screws
Cut vertical raceways to sign
overall height less 1” and
rivet to sheet metal back
2
3
684
4
685
5
686 or 695
6
687 or 691
© 2003 SIGNALEX INC. ALL RIGHTS RESERVED
Cabinet Extrusions For custom finishes call your distributor
Product No
Description
BSHF-R680
BSHF-R681
Single sided cabinet
Single sided cabinet
Finish
Mill finish
7
688 or 692
Robertson S.S. Screws
#10 x 24 x 11/16” used
as alternative to 2106
8
9
689 or 693
690 or 694
Optional 6” [153mm] Overlap Wire Management Raceways
Pack Qty.
4
4
Clear Anodized
Assembly Brackets
Corner Bracket
684
Joiner Bracket when longer than 22'3"
685
4” [102mm] Overlap Wire Management Raceways
Painted Steel
Bottom [sold in 8' lengths]
687
D-hole covers [sold in 8' lengths]
688
Painted Steel
Blank covers [sold in 8' lengths]
689
Painted Steel
BSHF-R Gusset
686
Painted Steel
Ballast bracket
690
Painted Steel
2108 or 2109
Drill along the sign top for hinging
screws, and along the bottom for
locking screws, then mount the
assembled face frame on to cabinet.
40
16
30
30
30
100
50
Wire management raceways are sold as painted galvanized steel. Also
available in unpainted steel and unpainted aluminum by special order.
Call your distributor.
Product No
691
692
693
695
694
Description
6" bottom [sold in 8' lengths]
6" D-hole covers [sold in 8' lengths]
6" blank covers [sold in 8' lengths]
BSHF-R Gusset
6” Ballast bracket
Finish
Painted Steel
Pack Qty.
20
20
20
150
50
Painted Steel
Painted Steel
Painted Steel
Painted Steel
Common system components
2105
Weather seal gasket (sold per 50’)
2108
Snap-in-bushing SB-625-8 5/8”
2109
Snap-in-bushing SB-500-8 1/2”
2107
2106
2106A
20
250
250
2000
100
100
#8 x 5/16” socket screw
Stainless set screw 1/4” x 3/4”
Robertson S.S. screw #10 x 24 x 11/16”
S
3-A
Optional face frames for this cabinet
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CABINET
H
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D: Overall depth varies depending
on face frame, see below.
H: Hinging and locking screws.
2106A Robertson screws
F: Can be used with your choice
of any one of 12 different self
hinging face frames.
N: Weather seal gasket.
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BSHF-R680
FOR PLASTIC FACES
Face frame
Page
Face Dimension
Overall depth
Face material
Face fabrication size
Radius corners
Inverted radius corners
BSH1250
BSH2000
BSH6250
BSH1500
BSH1800
S19-A
F: 1 1/4” [32mm]
D: 8” [203mm]
3/16” [5mm] plastic
Max H: 4’ [1.22m]
Max L: 31’-6” [9.6m]
R-FR1250 cast set
I-FR1250 cast set
S21-A
F: 2” [51mm]
D: 8” [203mm]
3/16” [5mm] plastic
Max H: 6’ [1.83m]
Max L: 31’-6” [9.6m]
R-FR2000 cast set
I-FR2000 cast set
S23-A
F: 5/8” [16mm]
D: 8” [203mm]
1/8” [3mm] plastic
Max H: 3’ [9.1m]
Max L: 10’ [3m]
S25-A
F: 1 1/2” [38mm]
D: 8” [203mm]
3/16” [5mm] plastic
Max H: 5’ [1.5m]
Max L: 31’-6” [9.6m]
S27-A
F: 2” [51mm]
D: 8 11/16” [221mm]
3/16” [5mm] plastic
Max H: 5’ [1.5m]
Max L: 31’-6” [9.6m]
FOR PLASTIC MULTI PANELS
FOR ALUMINUM FACES
Face frame
Page
Face Dimension
Overall depth
Face material
Face fabrication size
BSH1260
BSH2060
S29-A
F: 1 1/4” [32mm]
D: 8” [203mm]
3/16” [5mm] plastic
Max H: 4’ [1.22m]
Max L: 31’-6” [9.6m]
S31-A
F: 2” [51mm]
D: 8” [203mm]
3/16” [5mm] plastic
Max H: 6’ [1.8m]
Max L: 31’-6” [9.6m]
SR2010
SR2520
BSH1950
FLS2010
BSH1970
S33-A
F: Frameless
D: 9 1/16” [230mm]
Flexible Vinyl
Max H: 6’ [1.83m]
Max L: N/A
R-FR-SR2010 cast set
S35-A
F: 1 1/2” [38mm]
D: 9 1/2” [241mm]
Flexible Vinyl
Max H: 6’ [1.83m]
Max L: N/A
S37-A
F: 1 7/8” [48mm]
D: 8 11/16” [221mm]
Flexible Vinyl
Max H: 10’ [3m]
Max L: N/A
R-DR1950 cast set
S39-A
F: 2” [51mm]
D: 9 9/16” [243mm]
Flexible Vinyl
Max H: 8’ [2.4m]
Max L: N/A
S41-A
F: Frameless
D: 9 3/8” [238mm]
Flexible Vinyl
Max H: 8’ [2.4m]
Max L: N/A
Face frame
Page
Face Dimension
Overall depth
Face material
Face fabrication size
BSH1700
S43-A
F: Frameless
D: 7 1/4”[184]
1/8” [3mm] Aluminum
Max H: 5’ [1.5m]
Max L: 20’ [6m]
FOR VINYL FACES
Face frame
Page
Face Dimension
Overall depth
Face material
Face fabrication size
Radius corners
FOR TRACK MOUNTED LETTERS
Face frame
Page
Face Dimension
Overall depth
Face material
Face fabrication size
FLIP FRAME FACE FRAME ADAPTER
Face frame
Page
Face Dimension
Overall depth
Face material
Face fabrication size
BSH1100
S45-A
F: N/A
D: 10 1/8” [257mm]
3/16” [5mm] plastic
Max H: 4’ [1.2m]
Max L: 31’- 6” [9.6m]
PFS-1500
Call
F: 1 1/4” [32mm]
D: 8”[203mm]
1/8” [3mm] plastic diffuser + 1/8” lens
Max H: 3’ [914mm]
Max L: 10’ [3m]
Radius Corners for Single Sided Plastic Faced Signs
Set of 1 Filler 1 Face frame
Inverted Radius Corners
Set of 1 Filler 1 Face frame
Product No
R-FR1250
R-FR2000
Description
Pack Qty.
BSH-F-1250 4” [102mm] radii. Mill finish
BSH-F-2000 6” [152mm] radii. Mill finish
One Set
One Set
Inverted Radius Corners for Vinyl Faced Signs
I-FR1250
BSH-F-1250 4” [102mm] radii. Mill finish
I-FR2000
BSH-F-2000 6” [152mm] radii. Mill finish
One Set
One Set
Radius Corners for Vinyl Faced Signs
R-FR1950
BSH-F-1950 6” [152mm] radii. Mill finish
R-FR-SR2010 SR2010 6” [152mm] radii. Mill finish
One Set
One Set
Radius corners are manufactured from sand cast aluminum and require
additional finishing including filing, primer coating and sanding before applying
the final coat. Using unfinished radius corners is not recommended.
S
4-A
© 2003 SIGNALEX INC. ALL RIGHTS RESERVED
Radius Corners
BSHF-R680
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BSHF-S350
Self hinging single sided cabinets
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BSHF-S350
BSHF-W850
BSH7002 Rethinge
BSHF-S350 Small cabinet for SRT vinyl face frames
PR
1
1-800-465-8004
Lamp spacing: Lamps are mounted ¼” [6mm] from the sign back
@6” [152mm] spacing between lamps for even illumination
Wiring:
Accommodates single lamp wiring raceways
Cabinet size before structural reinforcement required:
H: Up to 4’-0” [1.2m]
W: Up to 12’-0” [3.66m]
D: Overall depth varies depending on face frames. See reverse page.
Ordering:
Cutting Tools
White baked enamel sign back
is riveted to cabinet extrusion
Measure extrusions to sign overall
length and height. Mitre cut and
assemble with 3504 pre-fabricated
corner brackets using 2107 screws
or weld
Extrusions sold in 22’3” lengths unless otherwise specified
Install the neoprene
weather seal gasket along
the cabinet perimeter
Common components
2105
Neoprene gasket
weather seal used with
all Signpro cabinets
1
2107
3
2
Assembly Tools
5
4
#8 x 5/16” socket screw
used on all systems to
secure assembly
brackets and raceways
6
2106
Stainless set screws
1/4” x 3/4” used as
frame hinging and
locking screws
2106A
Robertson S.S. screws
#10 x 24 x 11/16” used
as alternative to 2106
2
3
3504
355
4
175/176
6
687
© 2003 SIGNALEX INC. ALL RIGHTS RESERVED
Description
BSHF-S350
BSHF-S351
Single sided cabinet
Single sided cabinet
690
689
Common system components
Cabinet Extrusions
Product number
7
Finish
Mill finish
Pack Qty.
Clear Anodized
6
6
For custom finishes call your distributor.
Assembly Brackets
Corner Bracket
3504
Jonier Bracket
355
40
16
Wire Management Raceways Painted Steel*
1 3/4” bottom & cover [sold in 8’ lengths]
175/176
4" bottom [sold in 8’ lengths]
687
4" blank covers [sold in 8’ lengths]
689
4" ballast bracket
690
10
30
30
50
Wire management raceways are sold as painted galvanized steel. Also
available in unpainted steel and unpainted aluminum by special order.
Call your distributor.
Product No
Description
Finish
2105
Weather seal gasket (sold per 50’)
2107
2106
2106A
#8 x 5/16” socket screw
Stainless set screws 1/4” x 3/4”
Robertson S.S. screw #10 x 24 x 11/16”
Pack Qty.
20
2000
100
100
S
5-A
F
H
CABINET
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D
N
X SYS
BO
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D: Overall depth varies depending
on face frame, see below.
H: Hinging and locking screws.
2106A Robertson screws
F: Specifically designed for SRT self
hinging face frames.
N: Weather seal gasket.
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PR
Optional face frames for this cabinet
M
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BSHF-S350
Face frame
Page
Face Dimension
Overall depth
Face material
Face fabrication size
S
6-A
SR2010
SR2520
S33-A
F: Frameless
D: 6” [152mm]
Flexible Vinyl
Max H: 6’ [1.8m]
Max L: N/A
S35-A
F: 1 1/2” [38mm]
D: 6 1/2” [165mm]
Flexible Vinyl
Max H: 6’ [1.8m]
Max L: N/A
© 2003 SIGNALEX INC. ALL RIGHTS RESERVED
FOR VINYL FACES
BSHF-R680
X SYS
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BSHF-W850
Self hinging single sided cabinets
TION S
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BSHF-S350
BSH7002 Rethinge
BSHF-W850
BSHF-W850 Wide cabinet Recommended for vinyl face frames
PR
11
1-800-465-8004
Lamp spacing: Lamps are mounted 1¼” [32mm] from the sign back
@12” [305mm] spacing between lamps for even illumination
Wiring:
Accommodates 4" or 6" overlap wiring raceways with
pre-punched socket holes @ 2” [51mm] centers
Ordering:
Extrusions sold in 22’3” lengths unless otherwise specified
Cabinet size before structural reinforcement or sag bars are required:
H: Up to 120” [3.048m]
W: Any length
D: Overall depth varies depending on face frames. See reverse page.
Cutting Tools
White baked enamel sign back
is riveted to cabinet extrusion
Measure extrusions to sign overall
length and height. Mitre cut and
assemble with 854 pre-fabricated
corner brackets using 2107 screws
or weld
Common components
Install the self adhesive neoprene
weather seal gasket along
the cabinet perimeter.
2105
Neoprene gasket
(self adhesive) weather
seal used with all Signpro
cabinets
11
2107
2
#8 x 5/16” socket screw
used on all systems to
secure assembly
brackets and raceways
9
Assembly Tools
7
5
8
2106
Stainless set screws
1/4” x 3/4” used as
frame hinging and
locking screws
4
2106A
2106A
3
Robertson S.S. screws
#10 x 24 x 11/16” used
as alternative to 2106
6
Hole Punch for Bushings
2
3
854
4
855
5
856 or 858
6
687 or 691
Cabinet Extrusions For custom finishes call your distributor
© 2003 SIGNALEX INC. ALL RIGHTS RESERVED
Product No
Description
BSHF-W850 Single sided cabinet
BSHF-W851 Single sided cabinet
Mount the assembled face frame
on to cabinet and drill along the
sign top for hinging screws, and
along the bottom for locking screws
Assemble gussets, ballast
brackets and raceway
covers using 2107 screws
Measure raceways to sign
overall height less .5” and
rivet to sheet metal back
Finish
Mill finish
8
688 or 692
9
689 or 693
690 or 694
Optional 6” [153mm] Overlap Wire Management Raceways
Pack Qty.
4
4
Clear Anodized
Assembly Brackets
Corner Bracket
854
Joiner Bracket when longer than 22'3"
855
4” [102mm] Overlap Wire Management Raceways
Bottom [sold in 8' lengths]
Painted Steel
687
D-hole covers [sold in 8' lengths]
Painted Steel
688
Blank covers [sold in 8' lengths]
689
Painted Steel
BSHF-R Gusset
856
Painted Steel
Ballast bracket
690
Painted Steel
2108 or 2109
7
28
16
30
30
30
130
50
Wire management raceways are sold as painted galvanized steel. Also
available in unpainted steel and unpainted aluminum by special order.
Call your distributor.
Product No
691
692
693
695
694
Description
6" bottom [sold in 8' lengths]
6" D-hole covers [sold in 8' lengths]
6" blank covers [sold in 8' lengths]
BSHF-R Gusset
6” Ballast bracket
Finish
Painted Steel
Pack Qty.
20
20
20
150
50
Painted Steel
Painted Steel
Painted Steel
Painted Steel
Common system components
2105
Weather seal gasket (sold per 50’)
2108
Snap-in-bushing SB-625-8 5/8”
2109
Snap-in-bushing SB-500-8 1/2”
2107
2106
2106A
20
250
250
2000
100
100
#8 x 5/16” socket screw
Stainless set screw 1/4” x 3/4”
Robertson S.S. screw #10 x 24 x 11/16”
S
7-A
Optional face frames for this cabinet
ISE IDEN
EM
D
F
N
CABINET
PR
H
X SYS
BO
T
D: Overall depth varies depending
on face frame, see below.
H: Hinging and locking screws.
2106A Robertson screws
F: Can be used with your choice
of any one of 12 different self
hinging face frames.
N: Weather seal gasket.
TION S
IG
N
CA
FI
TI
M
E
BSHF-W850
FOR PLASTIC FACES
Face frame
Page
Face Dimension
Overall depth
Face material
Face fabrication size
Radius corners
Inverted radius corners
BSH1250
BSH2000
BSH6250
BSH1500
BSH1800
S19-A
F: 1 1/4” [32mm]
D: 10” [254mm]
3/16” [5mm] plastic
Max H: 4’ [1.2m]
Max L: 31’-6” [9.6m]
R-FR1250 cast set
I-FR1250 cast set
S21-A
F: 2” [51mm]
D: 10” [254mm]
3/16” [5mm] plastic
Max H: 6’ [1.8m]
Max L: 31’-6” [9.6m]
R-FR2000 cast set
I-FR2000 cast set
S23-A
F: 5/8” [16mm]
D:10” [254mm]
1/8” [3mm] plastic
Max H: 3’ [914mm]
Max L: 10’ [3m]
S25-A
F:1 1/2” [38mm]
D:10” [254mm]
3/16” [5mm] plastic
Max H: 5’ [1.5m]
Max L: 31’- 6” [9.6m]
S27-A
F: 2” [51mm]
D:10 3/4” [273mm]
3/16” [5mm] plastic
Max H: 5’ [1.5m]
Max L: 31’-6” [9.6m]
FOR PLASTIC MULTI PANELS
Face frame
Page
Face Dimension
Overall depth
Face material
Face fabrication size
FOR ALUMINUM FACES
BSH1700
BSH1260
BSH2060
S29-A
F:1 1/4” [32mm]
D:10” [254mm]
3/16” [5mm] plastic
Max H: 4’ [1.2m]
Max L: 31’-6” [9.6m]
S31-A
F: 2” [51mm]
D:10” [254mm]
3/16” [5mm] plastic
Max H: 6’ [1.8m]
Max L: 31’-6” [9.6m]
SR2010
SR2520
BSH1950
FLS2010
BSH1970
S33-A
F: Frameless
D:11 1/16” [281mm]
Flexible Vinyl
Max H: 6’ [1.8m]
Max L: 31’-6” [9.6m]
S35-A
F: 1 1/2” [38mm]
D: 11 1/2” [292mm]
Flexible Vinyl
Max H: 6’ [1.8m]
Max L: 31’-6” [9.6m]
S37-A
F: 1 7/8” [48mm]
D:10 11/16” [271mm]
Flexible Vinyl
Max H: 10’ [3m]
Max L: 31’-6” [9.6m]
R-DR1950 cast set
S39-A
F: 2” [51mm]
D:11 9/16” [294mm]
Flexible Vinyl
Max H: 8’ [2.4m]
Max L: N/A
S41-A
F: 2” [51mm]
D: 11 3/8” [289mm]
Flexible Vinyl
Max H: 8’ [2.4m]
Max L: N/A
Face frame
Page
Face Dimension
Overall depth
Face material
Face fabrication size
S43-A
F: Frameless
D: 9 1/4” [2.3m]
1/8” [3mm] Aluminum
Max H: 5’ [1.5m]
Max L: 20’ [6m]
FOR VINYL FACES
Radius corners
FOR TRACK MOUNTED LETTERS
Face frame
Page
Face Dimension
Overall depth
Face material
Face fabrication size
S
8-A
FLIP FRAME FACE FRAME ADAPTER
BSH1100
S45-A
F: N/A
D: 10 1/8” [257mm]
3/16” [5mm] plastic
Max H: 4’ [1.2m]
Max L: 31’-6” [9.6m]
Face frame
Page
Face Dimension
Overall depth
Face material
Face fabrication size
PFS-1500
Call
F: 1 1/4” [32mm]
D: 8” [203mm]
3/16” [5mm] plastic
Max H: 3’ [914mm]
Max L: 10’ [3m]
© 2003 SIGNALEX INC. ALL RIGHTS RESERVED
Face frame
Page
Face Dimension
Overall depth
Face material
Face fabrication size
Ret hinge for using SIGNPRO face frames on non-SIGNPRO cabinets
TION S
IG
N
BSHF-R680
X SYS
BO
T
M
E
ISE IDEN
EM
CA
FI
TI
BSHF-S350
BSHF-W850
BSH7002
BSH7002
BSH7002
PR
11
1-800-465-8004
Cutting Tools
Measure extrusions to sign
overall length and height. plus
1/4” [ 5 mm].
Install the neoprene weather
seal gasket along the cabinet
face perimeter
Drill along the sign top for hinging Common components
screws, and along the bottom for
2105
locking screws, then mount the
assembled face frame on to cabinet.
Neoprene gasket
weather seal used with
all Signpro cabinets
Assembly Tools
2106
Stainless set screws
1/4” x 3/4” used as
frame hinging and
locking screws
2106A
11
Robertson S.S. screws
#10 x 24 x 11/16” used
as alternative to 2106
© 2003 SIGNALEX INC. ALL RIGHTS RESERVED
Cabinet Extrusions For custom finishes call your distributor
Product No
Description
BSH7002
Rethinge
Finish
Mill finish
Common system components
2105
Weather seal gasket (sold per 50’)
2106
Stainless set screws 1/4” x 3/4”
2106A
Robertson S.S. screw #10 x 24 x 11/16”
Pack Qty.
8
20
2000
100
S
9-A
Optional face frames for this self hinging retainer
ISE IDEN
EM
D
O
H
N
PR
F
X SYS
BO
T
D: Overall depth varies depending
on face frame, see below.
O: 1” [25mm] overlap
H: Hinging and locking screws.
2106A Robertson screws
F: Can be used with your choice
of any one of 12 different self
hinging face frames.
N: Weather seal gasket.
TION S
IG
N
CA
FI
TI
M
E
BSH7002
FOR PLASTIC FACES
Face frame
Page
Face Dimension
Overall depth
Face material
Face fabrication size
Radius corners
Inverted radius corners
BSH1250
BSH2000
BSH6250
BSH1500
BSH1800
S19-A
F 1 1/4” [32mm]
D 2 3/4” [70mm]
3/16” [5mm] plastic
Max H: 4’ [1219mm]
Max L: 31’ 6” [9601mm]
R-FR1250 cast set
I-FR1250 cast set
S21-A
F 2” [51mm]
D 2 3/4” [70mm]
3/16” [5mm] plastic
Max H: 6’ [1829 mm]
Max L: 31’ 6” [9601mm]
R-FR2000 cast set
I-FR2000 cast set
S23-A
F: 5/8” [16mm]
D: 2 3/4” [70mm]
1/8” [3mm] plastic
Max H: 3’ [914 mm]
Max L: 10’[3048 mm]
S25-A
F 1 1/2” [38mm]
D: 2 3/4” [70mm]
3/16” [5mm] plastic
Max H: 5’ [1524 mm]
Max L: 31’ 6” [9601mm]
S27-A
F: 2” [51mm]
D: 3 7/16” [87mm]
3/16” [5mm] plastic
Max H: 5’ [1524 mm]
Max L: 31’ 6” [9601mm]
FOR PLASTIC MULTI PANELS
Face frame
Page
Face Dimension
Overall depth
Face material
Face fabrication size
FOR ALUMINUM FACES
BSH1700
BSH1260
BSH2060
S29-A
F: 1 1/4” [32mm]
D: 2 3/4” [70mm]
3/16” [5mm] plastic
Max H: 4’ [1219mm]
Max L: 31’ 6” [9601mm]
S31-A
F: 2” [51mm]
D: 2 3/4” [70mm]
3/16” [5mm] plastic
Max H: 6’ [1829 mm]
Max L: 31’ 6” [9601mm]
SR2010
SR2520
BSH1950
FLS2010
BSH1970
S33-A
Frameless
D: 3 3/4” [96mm]
Flexible Vinyl
Max H: 6’ [1.83 m]
Max L: 31’ 6” [9.6 m]
S35-A
F: 1 1/2” [38mm]
D: 4 1/8” [105mm]
Flexible Vinyl
Max H: 6’ [183 m]
Max L: 31’ 6” [9.6 m]
S37-A
F: 1 7/8” [48mm]
D: 3 9/16” [91mm]
Flexible Vinyl
Max H: 10’ [3.05 m]
Max L: 31’ 6” [9.6 m]
R-DR1950 cast set
S39-A
F: 2” [51mm]
D: 4 3/8” [111mm]
Flexible Vinyl
Max H: 8’ [2.44 m]
Max L: N/A
S41-A
Framless
D: 4 1/8” [105mm]
Flexible Vinyl
Max H: 8’ [244 m]
Max L :N/A
Face frame
Page
Face Dimension
Overall depth
Face material
Face fabrication size
S43-A
Frameless
D: 10” [254mm]
3/16” [5mm] plastic
Max H: 5’ [1524 mm]
Max L: 20’[6096 mm]
FOR VINYL FACES
Radius corners
FOR TRACK MOUNTED LETTERS
Face frame
Page
Face Dimension
Overall depth
Face material
Face fabrication size
S 10-A
FLIP FRAME FACE FRAME ADAPTER
BSH1100
S45-A
F: N/A
D 10 1/8” [257mm]
3/16” [5mm] plastic
Max H: 4’ [1219mm]
Max L: 31’ 6” [9601mm]
Face frame
Page
Face Dimension
Overall depth
Face material
Face fabrication size
PFS-1500
Call
1 1/4” [32mm]
8” [203]
3/16” [5mm] plastic
Max H: 3’ [914mm]
Max L: 10’ [3048]
© 2003 SIGNALEX INC. ALL RIGHTS RESERVED
Face frame
Page
Face Dimension
Overall depth
Face material
Face fabrication size
Wire management raceways
TION S
IG
N
X SYS
BO
T
ISE IDEN
EM
CA
FI
TI
7 or 8
D
7 or 8
6
5
4” Raceways
D
M
E
PR
W
1-800-465-8004
6
5
6
D
W
D: 1 1/4” [32mm]
W: 4” [102mm]
W
D: 1 1/4” [32mm]
W: 6” [152mm]
D: 1 1/4” [32mm]
W: 1 3/4” [45mm]
4” [102mm] Wire Management Raceways.
4
5
686
Product No.
7
6
687
8
690
689
688
2108 or 2109
9
Description
Pack Qty.
30
30
30
100
50
687
4" Overlap raceway bottom 8'
688
4" Overlap raceway D-hole covers 8'
689
4" Overlap raceway blank covers 8'
686
BSHF-R Gusset 4" overlap
690
4" Overlap ballast bracket
Raceways listed above are pre painted white steel.
6” [152mm] Wire Management Raceways.
4
5
695
Product No.
691
8
7
6
694
693
692
2108 or 2109
9
Description
Pack Qty.
6" Overlap raceway bottom 8'
691
6" Overlap raceway D-hole covers 8'
692
6" Overlap raceway blank covers 8'
693
BSHF-R Gusset 6" overlap
695
6" Overlap ballast bracket
694
Raceways listed above are pre painted white steel.
20
20
20
150
50
1 3/4” [45mm] Wire Management Raceways.
175 / 176
687or 691
1 3/4” [45mm] Wire Management Raceways.
Product No.
© 2003 SIGNALEX INC. ALL RIGHTS RESERVED
175/176
8
7
6
Description
1 3/4" raceway bottom and cover 8'
2108 or 2109
9
689 or 693
690 or 694
Pack Qty.
10
S
11-A
Typical wire management raceway layouts
7
ISE IDEN
EM
6
9
2108 or
2109
Raceway bottom riveted to
sign or awning back
PR
Stiffening gusset secured
using 2107 screws
M
E
5
D-hole covers at 2” centers
snap onto bottoms and
locked using 2107 screws
X SYS
BO
T
4
TION S
IG
N
CA
FI
TI
Ballast bracket snaps
Blank covers snap onto
bottoms and locked using into bottom and is
secured using 2107
2107 screws
screws
Typical layout for 4” [102mm] overlap wire management raceways.
2”
6
7
Switch
4
5
9
Sign back
H.O. ballast
H.O. Lamp
Typical layout for 6” [151mm] overlap wire management raceways.
2”
6
7
4
Switch
5
9
Sign back
H.O. ballast
8
H.O. Lamp
Typical layout for 1 3/4” [45mm] single lamp wire management raceways.
6
175/176
6
175/176
S 12-A
Switch
5
H.O. Lamp
9
H.O. ballast
Sign back
2108 or 2109
Hole Punch for Bushings
© 2003 SIGNALEX INC. ALL RIGHTS RESERVED
6
BSH Best self hinging double sided cabinets
M
E
ISE IDEN
EM
X SYS
BO
T
PR
Product group
© 2003 SIGNALEX INC. ALL RIGHTS RESERVED
1-800-465-8004
Double gutter helps eliminate
water run-off from dirtying
the face.
White backed enamel raceways
provide mounting and concealed
wiring of high output sockets.
Aluminum fillers for sign cabinet
are mitred at corners
Stainless steel set screws act as
hinge pin on top
Acrylic lock strips required top
and bottom to secure face
Self-hinged face frame supports
sign face safely for easy
maintenance
Self adhesive neoprene gasket
provides weather seal
between the face frame
and cabinet
Mitred face frames are joined
together with corner brackets
and concealed fasteres
Concealed aluminum corner
brackets are screwed in place at
each mitre
Blunt nose screws are used to
fasten all corner brackets
and raceway covers
12 optional face frames may
be used
Ballasts are fastened directly to
interior flat surface of filler for
maximum heat dissipation
Stainless steel set screws provide
blowout proof closure of sign face
overall dimensions of each cabinet vary depending on face frame used. The O.D. shown below is
* The
the most common dimension for each cabinet when combined with self hinging face frames.
Eg: BSHD-R8740’s O.D. is 11”. Therefore, most of the self hinging face frames, when combined with the
BSHD-R8740 cabinet extrusion, will be 11”. Face frames for Aluminum faces will have smaller O.D., while
face frames for vinyl and face frame adapters, like the BSH1100 hinge on hinge, will make the cabinet
have a larger O.D. See face frames.
BSHD-R 8740 Regular
FRONT
BACK
S 13-A
S 14-A
S 15-A
S 16-A
S 17-A
S 18-A
O.D. 11" [279mm] WITH MOST FACE FRAMES*
7 ½”[190mm]
BSHD-M 1020 Medium
O.D. 13 ¼” [337mm] WITH MOST FACE FRAMES*
9 ¾” [247mm]
BSHD-M 1020 Medium
TION S
IG
N
CA
FI
TI
BSHD-W 1300 Wide
O.D. 15 1/2" [337mm] WITH MOST FACE FRAMES*
12” [305mm]
3-A
SIGNPRO DOUBLE SIDED CABINETS
1-800-465-8004
INVENTORY LOG OF PRODUCTS PURCHASED
PRODUCT
680
3-A
SIGNPRO DOUBLE SIDED CABINETS
QTY
JOB
4pc
Parkdale Mall
© 2003 SIGNALEX INC. ALL RIGHTS RESERVED
HELPFUL NOTES, TIPS, AND F.A.Q.s
BSHD-R8740
X SYS
BO
T
M
E
ISE IDEN
EM
BSHD-R8740
Self hinging double sided cabinets
TION S
IG
N
CA
FI
TI
BSHD-M1020
BSHD-W1300
BSHD-R8740 Regular cabinet
PR
1
P
Internal post
1-800-465-8004
Cabinet size before structural reinforcement or sag bars are required:
H: Up to 8’-0” [2.438m]
W: 6’-0” [1.828m]
D: Overall depth varies depending on face frames.
P: Up to 4” [102mm] Internal post
Recommended up to 4’-0” [1.219m] span with no additional support
Cutting Tools
Lamp spacing: 10” [254mm] spacing between lamps is recommended for
even illumination
Wiring:
Accommodates wiring raceways pre-punched socket holes
@ 2” [51mm] centers
Ordering:
Extrusions sold in 22’3” lengths unless otherwise specified
Install the neoprene weather
seal gasket along the cabinet
face perimeter
Measure extrusions to sign
overall length and height. Mitre
cut and assemble with 8744
pre-fabricated corner brackets
using 2107 screws or weld
Drill along the sign top for
hinging screws, and along
the bottom for locking screws,
then mount the assembled
face frame on to cabinet.
1
3
Fasten ballast to cabinet
with 8750 ballast brackets
using 2107 screws
2
Common components
2105
Neoprene gasket
(self adhesive) weather
seal used with all Signpro
cabinets.
2107
#8 x 5/16” socket screw
used on all systems to
secure assembly
brackets and raceways
Assembly Tools
less R
5
+
For each radius or inverted
radius corner cut extrusion
less radius dimension
2106
Stainless set screws
1/4” x 3/4” used as
frame hinging and
locking screws
2106A
6
2
3
8744
4
4
8745
8751 Post mount brackets can
be installed using 2107 screws.
Welding is recommended
5
8751
6
8750
8748
Common system components
Cabinet Extrusions For custom finishes call your distributor
© 2003 SIGNALEX INC. ALL RIGHTS RESERVED
Product No
Description
BSHD-R8740 Double sided cabinet
BSHD-R8741 Double sided cabinet
Robertson S.S. screws
#10 x 24 x 11/16” used
as alternative to 2106
Finish
Mill finish
Pack Qty.
Clear Anodized
4
4
Assembly Brackets
8744
Corner Bracket
8745
Joiner Bracket when longer than 22'3"
8751
Post Mount Bracket
40
16
20
Wire Management Raceways
Raceway covers [sold in 8' lengths]
8748
Ballast brackets
8750
20
60
Painted Steel
Product No
Description
2105
2108
2109
Weather seal gasket (sold per 50’)
Snap-in-bushing SB-625-8 5/8”
Snap-in-bushing SB-500-8 1/2”
2107
2106
2106A
#8 x 5/16” socket screw
Stainless set screws 1/4” x 3/4”
Robertson S.S. screw #10 x 24 x 11/16”
Pack Qty.
20
250
250
2000
100
100
Wire management raceways are sold as painted galvanized steel. Also
available in unpainted steel and unpainted aluminum by special order.
Call your distributor.
S
13-A
Optional face frames for this cabinet
ISE IDEN
EM
D
N
CABINET
PR
H
F
X SYS
BO
T
D: Overall depth varies depending
on face frame, see below.
H: Hinging and locking screws.
2106A Robertson screws
F: Can be used with your choice
of any one of 12 different self
hinging face frames.
N: Weather seal gasket.
TION S
IG
N
CA
FI
TI
M
E
BSHD-R8740
FOR PLASTIC FACES
Face frame
Page
Face Dimension
Overall depth
Face material
Face fabrication size
Radius corners
Inverted radius corners
BSH1250
BSH2000
BSH6250
BSH1500
BSH1800
S19-A
F: 1 1/4” [32mm]
D: 11” [279mm]
3/16” [5mm] plastic
Max H: 4’ [1.2m]
Max L: 31’- 6” [9.6m]
R-DR1250 cast set
I-DR1250 cast set
S21-A
F: 2” [51mm]
D: 11” [279mm]
3/16” [5mm] plastic
Max H: 6’ [1.8m]
Max L: 31’-6” [9.6m]
R-DR2000 cast set
I-DR2000 cast set
S23-A
F: 5/8” [16mm]
D: 11” [279mm]
1/8” [3mm] plastic
Max H: 3’ [914 mm]
Max L: 10’ [3m]
S25-A
F: 1 1/2” [38mm]
D: 11” [279mm]
3/16” [5mm] plastic
Max H: 5’ [1.5m]
Max L: 31’-6” [9.6m]
S27-A
F: 2” [51mm]
D: 12 3/8” [314mm]
3/16” [5mm] plastic
Max H: 5’ [1.5m]
Max L: 31’-6” [9.6m]
FOR PLASTIC MULTI PANELS
FOR ALUMINUM FACES
Face frame
Page
Face Dimension
Overall depth
Face material
Face fabrication size
BSH1260
BSH2060
S29-A
F: 1 1/4” [32mm]
D: 11” [279mm]
3/16” [5mm] plastic
Max H: 4’ [1.2m]
Max L: 31’- 6” [9.6m]
S31-A
F: 2” [51mm]
D: 11” [279mm]
3/16” [5mm] plastic
Max H: 4’ [1.2m]
Max L: 31’- 6” [9.6m]
SR2010
SR2520
BSH1950
FLS2010
BSH1970
S33-A
F: Frameless
D: 13 5/16” [334mm]
Flexible Vinyl
Max H: 6’ [1.8m]
Max L: N/A
S35-A
F: 1 1/2” [38mm]
D: 9 1/2” [241mm]
Flexible Vinyl
Max H: 6’ [1.8m]
Max L: N/A
S37-A
F: 1 7/8” [48mm]
D: 8 11/16” [221mm]
Flexible Vinyl
Max H: 10’ [3m]
Max L: N/A
R-DR1950 cast set
S39-A
F: 2” [51mm]
D: 14 3/16” [361mm]
Flexible Vinyl
Max H: 8’ [2.4m]
Max L: N/A
S41-A
F: 2” [51mm]
D: 9 11/16” [246mm]
Flexible Vinyl
Max H: 8’ [2.4m]
Max L: N/A
Face frame
Page
Face Dimension
Overall depth
Face material
Face fabrication size
BSH1700
S43-A
F: Frameless
D: 9 1/2” [241mm]
1/8” [3mm] Aluminum
Max H: 5’ [1.5m]
Max L: 20’ [6m]
FOR VINYL FACES
Radius corners
FOR TRACK MOUNTED LETTERS
Face frame
Page
Face Dimension
Overall depth
Face material
Face fabrication size
FLIP FRAME FACE FRAME ADAPTER
BSH1100
Face frame
Page
Face Dimension
Overall depth
Face material
Face fabrication size
S45-A
F: N/A
D: 10 1/8” [257mm]
3/16” [5mm] plastic
Max H: 4’ [1.2m]
Max L: 31’-6” [9.6m]
Radius Corners for Single Sided Plastic Faced Signs
Radius Corners
Inverted Radius Corners
Set of 1 Filler 2 Face frames Set of 1 Filler 2 Face frames
PFS-1500
Call
F: 1 1/4” [32mm]
D: 8” [203]
3/16” [5mm] plastic
Max H: 3’ [914mm]
Max L: 10’ [3m]
Radius Corners for double Sided Plastic Faced Signs
Product No
Description
R-DR1250 BSHD-R-1250 4” [102mm] radii. Mill finish
R-DR2000 BSHD-R-2000 6” [152mm] radii. Mill finish
Inverted Radius Corners for Single Faced Signs
I-DR1250
BSHD-R-1250 4” [102mm] radii. Mill finish
I-DR2000
BSHD-R-2000 6” [152mm] radii. Mill finish
Radius Corners for Vinyl Faced Signs
R-DR1950
BSHD-R-1950 6” [152mm] radii. Mill finish
Pack Qty.
One Set
One Set
One Set
One Set
One Set
Radius corners are manufactured from sand cast aluminum and require
additional finishing including filing, primer coating and sanding before applying
the final coat. Using unfinished radius corners is not recommended.
5 1/2"
[140 mm]
11” (279 mm) diameter Pole Covers
Pole cap
Part No : PC 8746
S 14-A
PC 8740
PC 8741
PC 8746
Pole covers, quarter round Mill finish
Pole covers, quarter round Clear Anodized
Pole cap
2
2
4
© 2003 SIGNALEX INC. ALL RIGHTS RESERVED
Face frame
Page
Face Dimension
Overall depth
Face material
Face fabrication size
X SYS
BO
T
M
E
ISE IDEN
EM
BSHD-M1020
Self hinging double sided cabinets
TION S
IG
N
CA
FI
TI
BSHD-R8740
BSHD-M1020
BSHD-W1300
BSHD-M1020 Medium cabinet
PR
1
P
Internal post
1-800-465-8004
Cabinet size before structural reinforcement or sag bars are required:
H: Up to 9’-0” [2.743m]
W: 7’-0” [2.133m]
D: Overall depth varies depending on face frame. see reverse page
P: Up to 6” [153mm] Recommended up to 6’-0” [1.828m] span
with no additional support
Cutting Tools
Lamp spacing: 10” [25cm] spacing between lamps is recommended for
even illumination
Wiring:
Accommodates wiring raceways pre-punched socket holes
@ 2” [51mm] centers
Ordering:
Extrusions sold in 22’3” lengths unless otherwise specified
Install the neoprene weather
seal gasket along the cabinet
face perimeter
Measure extrusions to sign
overall length and height. Mitre
cut and assemble with 1024
pre-fabricated corner brackets
using 2107 screws or weld
Drill along the sign top for
hinging screws, and along
the bottom for locking screws,
then mount the assembled
face frame on to cabinet.
Common components
2105
Neoprene gasket
(self adhesive) weather
seal used with all Signpro
cabinets
5
3
2
Fasten ballast to cabinet
with 1030 ballast brackets
using 2107 screws
Assembly Tools
less R
+
For each radius or inverted
radius corner cut extrusion
less radius dimension
6
3
1024
4
1025
1031 Post mount brackets can
be installed using 2107 screws.
Welding is recommended
5
1031
© 2003 SIGNALEX INC. ALL RIGHTS RESERVED
Description
BSHD-M1020 Double sided cabinet
BSHD-M1021 Double sided cabinet
2106
Stainless set screws
1/4” x 3/4” used as
frame hinging and
locking screws
Robertson S.S. screws
#10 x 24 x 11/16” used
as alternative to 2106
6
1030
1028
Common system components
Cabinet Extrusions For custom finishes call your distributor
Product No
#8 x 5/16” socket screw
used on all systems to
secure assembly
brackets and raceways
2106A
4
2
2107
Finish
Mill finish
Pack Qty.
Clear Anodized
2
2
Assembly Brackets
1024
Corner Bracket
1025
Joiner Bracket when longer than 22'3"
1031
Post Mount Bracket
20
16
20
Wire Management Raceways
Raceway covers [sold in 8' lengths]
1028
Ballast brackets
1030
20
30
Painted Steel
Product No
Description
2105
2108
2109
Weather seal gasket (sold per 50’)
Snap-in-bushing SB-625-8 5/8”
Snap-in-bushing SB-500-8 1/2”
2107
2106
2106A
#8 x 5/16”socket screw
Stainless set screw 1/4” x 3/4”
Robertson S.S. screw #10 x 24 x 11/16”
Pack Qty.
20
250
250
2000
100
100
Wire management raceways are sold as painted galvanized steel. Also
available in unpainted steel and unpainted aluminum by special order.
Call your distributor.
S
15-A
Optional face frames for this cabinet
ISE IDEN
EM
D
N
CABINET
PR
H
F
X SYS
BO
T
D: Overall depth varies depending
on face frame, see below.
H: Hinging and locking screws.
2106A Robertson screws.
F: Can be used with your choice
of any one of 12 different self
hinging face frames.
N: Weather seal gasket.
TION S
IG
N
CA
FI
TI
M
E
BSHD-M1020
FOR PLASTIC FACES
Face frame
Page
Face Dimension
Overall depth
Face material
Face fabrication size
BSH1250
BSH2000
BSH6250
BSH1500
BSH1800
S19-A
F: 1 1/4” [32mm]
D: 13 1/4” [337mm]
3/16” [5mm] plastic
Max H: 4’ [1.2m]
Max L: 31’-6” [9.6m]
S21-A
F: 2” [51mm]
D: 13 1/4” [337mm]
3/16” [5mm] plastic
Max H: 6’ [1.8m]
Max L: 31’-6” [9.6m]
R-DM2000 cast set
I-DM2000 cast set
S23-A
F: 5/8” [16mm]
D: 13 1/4” [337mm]
1/8” [3mm] plastic
Max H: 3’ [914 mm]
Max L: 10’ [3m]
S25-A
F: 1 1/2” [38mm]
D: 13 1/4” [337mm]
3/16” [5mm] plastic
Max H: 5’ [1.5m]
Max L: 31’-6” [9.6m]
S27-A
F: 2” [51mm]
D: 14 5/8” [372mm]
3/16” [5mm] plastic
Max H: 5’ [1.5m]
Max L: 31’-6” [9.6m]
Radius corners
Inverted radius corners
FOR PLASTIC MULTI PANELS
Face frame
Page
Face Dimension
Overall depth
Face material
Face fabrication size
FOR ALUMINUM FACES
BSH1700
BSH1260
BSH2060
S29-A
F: 1 1/4” [32mm]
D: 13 1/4 [337mm]
3/16” [5mm] plastic
Max H: 4’ [1.2m]
Max L: 31’-6” [9.6m]
S31-A
F: 2” [51mm]
D: 13 1/4 [337mm]
3/16” [5mm] plastic
Max H: 6’ [1.8m]
Max L: 31’-6” [9.6m]
SR2010
SR2520
BSH1950
FLS2010
BSH1970
S33-A
F: Frameless
D: 15 9/16” [396mm]
Flexible Vinyl
Max H: 6’ [1.8m]
Max L: N/A
R-FR-SR2010 cast set
S35-A
F: 1 1/2” [38mm]
D: 16 3/8” [416mm]
Flexible Vinyl
Max H: 6’ [1.8m]
Max L: N/A
S37-A
F: 1 7/8” [48mm]
D: 14 5/8” [372mm]
Flexible Vinyl
Max H: 10’ [3m]
Max L: N/A
R-DR1950 cast set
S39-A
F: 2” [51mm]
D: 16 3/8” [416mm]
Flexible Vinyl
Max H: 8’ [2.4m]
Max L: N/A
S41-A
F: 2” [51mm]
D: 16” [406mm]
Flexible Vinyl
Max H: 8’ [2.4m]
Max L: N/A
Face frame
Page
Face Dimension
Overall depth
Face material
Face fabrication size
S43-A
F: Frameless
D: 11 3/4” [298mm]
1/8” [3mm] Aluminum
Max H: 5’ [1.5m]
Max L: 20’ [6m]
FOR VINYL FACES
Face frame
Page
Face Dimension
Overall depth
Face material
Face fabrication size
Radius corners
FOR TRACK MOUNTED LETTERS
Face frame
Page
Face Dimension
Overall depth
Face material
Face fabrication size
FLIP FRAME FACE FRAME ADAPTER
Face frame
Page
Face Dimension
Overall depth
Face material
Face fabrication size
BSH1100
S45-A
F: N/A
D: 17 1/4” [439mm]
3/16” [5mm] plastic
Max H: 4’ [1.2m]
Max L: 31’-6” [9.6m]
PFS-1500
Call
F: 1 1/4” [32mm]
D: 13 1/4” [337mm]
3/16” [5mm] plastic
Max H: 3’ [914mm]
Max L: 10’ [3m]
Radius Corners for Double Sided Plastic Faced Signs
Set of 1 Filler 2 Face frames
Inverted Radius Corners
Set of 1 Filler 2 Face frames
Description
Pack Qty.
BSHD-M-2000 6” [152mm] radii. Mill finish
One Set
Inverted Radius Corners for Double Face Signs
I-DM2000
BSHD-M-2000 6” [152mm] radii. Mill finish
One Set
Radius Corners for Double Face Signs
R-DM1950
BSHD-M-1950 6” [152mm] radii. Mill finish
R-FR-SR2010 SR2010 6” [152mm] radii. Mill Finish
One Set
One Set
R-DM2000
Radius corners are manufactured from sand cast aluminum and require
additional finishing including filing, primer coating and sanding before applying
the final coat. Using unfinished radius corners is not recommended.
6”
(152 mm)
Pole cap
Part No : PC 1206
S 16-A
Product No
12” (305mm) diameter Pole Covers
Pole covers, quarter round Mill finish
PC 1200
Pole covers, quarter round Clear Anodized
PC 1201
PC 1206
Pole cap
© 2003 SIGNALEX INC. ALL RIGHTS RESERVED
Radius Corners
Self hinging double sided cabinets
TION S
IG
N
BSHD-R8740
X SYS
BO
T
M
E
ISE IDEN
EM
CA
FI
TI
BSHD-M1020
BSHD-W1300
BSHD-W1300
BSHD-W1300
Wide cabinet
PR
1
P
Internal post
1-800-465-8004
Cabinet size before structural reinforcement or sag bars are required:
H: Up to 10’-0” [3.048m]
W: 8’-0” [2.438m]
D: Overall depth varies depending on face frame
P: Up to 8” [203mm] Recommended up to 8’-0” [2.438m] span with
no additional support
Cutting Tools
Lamp spacing: 10” [254mm] spacing between lamps is recommended for
even illumination
Wiring:
Accommodates wiring raceways pre-punched socket holes
@ 2” [51mm] centers
Ordering:
Extrusions sold in 22’3” lengths unless otherwise specified
Install the neoprene weather
seal gasket along the cabinet
face perimeter
Measure extrusions to sign
overall length and height. Mitre
cut and assemble with 1304
pre-fabricated corner brackets
using 2107 screws or weld
Drill along the sign top for
hinging screws, and along
the bottom for locking screws,
then mount the assembled
face frame on to cabinet.
Common components
2105
Neoprene gasket
(self adhesive) weather
seal used with all Signpro
cabinets
5
3
2
Fasten ballast to cabinet
with 1310 ballast brackets
using 2107 screws
Assembly Tools
less R
+
For each radius or inverted
radius corner cut extrusion
less radius dimension
6
3
1304
4
1305
1311 Post mount brackets can
be installed using 2107 screws.
Welding is recommended
5
1311
© 2003 SIGNALEX INC. ALL RIGHTS RESERVED
Description
BSHD-W1300 Double sided cabinet
BSHD-W1301 Double sided cabinet
2106
Stainless set screws
1/4” x 3/4” used as
frame hinging and
locking screws
Robertson S.S. screws
#10 x 24 x 11/16” used
as alternative to 2106
6
1310
1308
Common system components
Cabinet Extrusions For custom finishes call your distributor
Product No
#8 x 5/16” socket screw
used on all systems to
secure assembly
brackets and raceways
2106A
4
2
2107
Finish
Mill finish
Pack Qty.
Clear Anodized
2
2
Assembly Brackets
Corner Bracket
1304
Joiner Bracket when longer than 22'3"
1305
Post Mount Bracket
1311
20
16
20
Wire Management Raceways
1308
Raceway covers [sold in 8' lengths]
1310
Ballast brackets
20
30
Painted Steel
Product No
Description
2105
2108
2109
Weather seal gasket (sold per 50’)
Snap-in-bushing SB-625-8 5/8”
Snap-in-bushing SB-500-8 1/2”
2107
2106
2106A
#8 x 5/16” socket screw
Stainless set screw 1/4” x 3/4”
Robertson S.S. screw #10 x 24 x 11/16”
Pack Qty.
20
250
250
2000
100
100
Wire management raceways are sold as painted galvanized steel. Also
available in unpainted steel and unpainted aluminum by special order.
Call your distributor.
S
17-A
Optional face frames for this cabinet
CABINET
PR
H
F
ISE IDEN
EM
D
N
X SYS
BO
T
D: Overall depth varies depending
on face frame, see below.
H: Hinging and locking screws.
2106A Robertson screws
F: Can be used with your choice
of any one of 12 different self
hinging face frames.
N: Weather seal gasket.
TION S
IG
N
CA
FI
TI
M
E
BSHD-W1300
FOR PLASTIC FACES
Face frame
Page
Face Dimension
Overall depth
Face material
Face fabrication size
Radius corners
Inverted radius corners
BSH1250
BSH2000
BSH6250
BSH1500
BSH1800
S19-A
F: 1 1/4” [32mm]
D: 15 1/2” [394mm]
3/16” [5mm] plastic
Max H: 4’ [1.2m]
Max L: 31’-6” [9.6m]
R-FR1250 cast set
I-FR1250 cast set
S21-A
F: 2” [51mm]
D: 15 1/2” [394mm]
3/16” [5mm] plastic
Max H: 6’ [1.8m]
Max L: 31’-6” [9.6m]
R-FR2000 cast set
I-FR2000 cast set
S23-A
F: 5/8” [16mm]
D: 15 1/2” [394mm]
1/8” [3mm] plastic
Max H: 3’ [914 mm]
Max L: 10’[3m]
S25-A
F: 1 1/2” [38mm]
D: 15 1/2” [394mm]
3/16” [5mm] plastic
Max H: 5’ [1.5m]
Max L: 31’-6” [9.6m]
S27-A
F: 2” [51mm]
D: 16 7/8” [429mm]
3/16” [5mm] plastic
Max H: 5’ [1.5m]
Max L: 31’-6” [9.6m]
FOR PLASTIC MULTI PANELS
FOR ALUMINUM FACES
Face frame
Page
Face Dimension
Overall depth
Face material
Face fabrication size
BSH1260
BSH2060
S29-A
F: 1 1/4” [32mm]
D: 15 1/2” [394mm]
3/16” [5mm] plastic
Max H: 4’ [1.2m]
Max L: 31’-6” [9.6m]
S31-A
F: 2” [51mm]
D: 15 1/2” [394mm]
3/16” [5mm] plastic
Max H: 6’ [1.8m]
Max L: 31’-6” [9.6m]
SR2010
SR2520
BSH1950
FLS2010
BSH1970
S33-A
F: Frameless
D: 17 7/8” [454mm]
Flexible Vinyl
Max H: 6’ [1.8m]
Max L: 31’-6” [9.6m]
R-DW-SR2010 cast set
S35-A
F: 1 1/2” [38mm]
D: 18 11/16” [475mm]
Flexible Vinyl
Max H: 6’ [1.8m]
Max L: 31’-6” [9.6m]
S37-A
F: 1 7/8” [48mm]
D: 16 7/8” [429mm]
Flexible Vinyl
Max H: 10’ [3m]
Max L: 31’-6” [9.6m]
R-DR1950 cast set
S39-A
F: 2” [51mm]
D: 18 5/8” [474mm]
Flexible Vinyl
Max H: 8’ [2.4m]
Max L: N/A
S41-A
F: 2” [51mm]
D: 18 3/16” [462mm]
Flexible Vinyl
Max H: 8’ [2.4m]
Max L: N/A
Face frame
Page
Face Dimension
Overall depth
Face material
Face fabrication size
BSH1700
S43-A
F: Frameless
D: 14” [357mm]
1/8” [3mm] Aluminum
Max H: 5’ [1.5m]
Max L: 20’ [6m]
FOR VINYL FACES
Face frame
Page
Face Dimension
Overall depth
Face material
Face fabrication size
Radius corners
FOR TRACK MOUNTED LETTERS
Face frame
Page
Face Dimension
Overall depth
Face material
Face fabrication size
FLIP FRAME FACE FRAME ADAPTER
Face frame
Page
Face Dimension
Overall depth
Face material
Face fabrication size
BSH1100
S45-A
F: N/A
D: 19 1/2” [495mm]
3/16” [5mm] plastic
Max H: 4’ [1.2m]
Max L: 31’-6” [9.6m]
PFS-1500
Call
F: 1 1/4” [32mm]
D: 15 1/2”[394]
3/16” [5mm] plastic
Max H: 3’ [914mm]
Max L: 10’ [3m]
Radius Corners for Double Plastic Faced Signs
Inverted Radius Corners
Product No
Set of 1 Filler 2 Face frames Set of 1 Filler 2 Face frames
Description
Pack Qty.
BSHD-W-2000 6” [152mm] radii. Mill finish
One Set
Inverted Radius Corners for Double Faced Signs
I-DW2000
BSHD-W-2000 6” [152mm] radii. Mill finish
One Set
Inverted Radius Corners for Double Faced Signs
R-DW1950
BSHD-W-1950 6” [152mm] radii. Mill finish
R-DW-SR2010 SR2010 6” [152mm] radii. Mill Finish
One Set
One Set
R-DW2000
Radius corners are manufactured from sand cast aluminum and require
additional finishing including filing, primer coating and sanding before applying
the final coat. Using unfinished radius corners is not recommended.
S 18-A
© 2003 SIGNALEX INC. ALL RIGHTS RESERVED
Radius Corners
Self hinging and retrofit face frames for plastic
TION S
IG
N
face frame for plastic
X SYS
BO
T
M
E
ISE IDEN
EM
CA
FI
TI
PR
Product group
© 2003 SIGNALEX INC. ALL RIGHTS RESERVED
1-800-465-8004
Self hinging
Retrofit
BSH1250
1150
1 1/4" [32mm]
BSH2000
2" [51mm]
BSH6250
FRONT
BACK
S 19-A
S 20-A
S 21-A
S 22-A
S 23-A
S 24-A
S 25-A
S 26-A
S 27-A
S 28-A
1 1/2" [38mm]
1200
2" [51mm]
5/8" [16mm]
BSH1500
1 1/2" [38mm]
BSH1800
2" [51mm]
3-A
SIGNPRO FACE FRAMES
SIGNPRO SINGLE SIDED CABINETS
SIGNPRO FACE FRAMES
1-800-465-8004
INVENTORY LOG OF PRODUCTS PURCHASED
PRODUCT
QTY
JOB
1700
4pc
Parkdale Mall
© 2003 SIGNALEX INC. ALL RIGHTS RESERVED
HELPFUL NOTES, TIPS, AND F.A.Q.s
BSH1250 BSH2000 BSH6250
X SYS
BO
T
ISE IDEN
EM
BSH1250
Self hinging face frames for Acrylic or Polycarbonate plastic
TION S
IG
N
CA
FI
TI
BSH1500 BSH1800
BSH1250 SELF HINGING
D
M
E
PR
RETROFIT
1150
F
F
1-800-465-8004
Face dimension:
Fabrication size:
F: 1 1/4” [31mm]
H: 4’ Max [1.2m]
W: 31’-6” [9.6m]
Face Material:
3/16” [5mm] plastic
Retrofit dimension:
Fabrication size:
F: 1 1/2” [38mm]
D: 2” [52mm]
H: 6’ Max [1.8m]
W: 31’-6” [9.6m]
Extrusions sold in 22’3” length in mill finish unless otherwise specified
Measure extrusions to sign
overall length and height. Mitre
cut and assemble 3 sides with
1254 pre-fabricated corner
brackets using 2107 screws
Cutting Tools
Slide plastic with lock strips
(see reverse page) into frame.
Assemble 4th side
Drill along the sign top for hinging
screws, and along the bottom for
locking screws, then mount the
assembled face frame on to cabinet.
Common components
2107
#8 x 5/16” socket screw
used on all systems to
secure assembly
brackets and raceways
Assembly Tools
3
2
2
3
1254
SIGNPRO built-in continuous hinge is concealed within the sign box rather than
mounted externally. The hinge, along with a neoprene gasket, work to form a
weather seal keeping the inside bright and clean, and lowering maintenance costs.
®
TOP HINGING SCREWS
1255
© 2003 SIGNALEX INC. ALL RIGHTS RESERVED
Face frame extrusions For custom finishes call your distributor
Product No
Description
BSH1250
BSH1251
RET1150
RET1151
Self hinging face frame
Self hinging face frame
Retrofit face frame
Retrofit face frame
Pack Qty.
Mill Finish
Clear Anodized
Mill Finish
Clear Anodized
Assembly Brackets
Corner Bracket
1254
Joiner Bracket (when longer than 22'3")
1255
Common components
#8 x 5/16” socket screw
2107
6
6
6
6
80
50
2000
For face frame options see reverse page
BOTTOM LOCKING SCREWS
S 19-A
A
F
L
G
Standard hinges
f
C
B
S
Cut plastic to sign height less ½" [13mm]
Hinge flange f: 1” [25mm]
P
D
Self hinging
retrofit adapter
D
Combination file name:**
FR1250
FW1250
File name
Cabinet:
Product Page:
Overall depth:
Radius corners
Inverted radius corners
BSHF-R680
S3-A
D: 8” [203mm]
R-FR1250 cast set
I-FR1250 cast set
BSHF-W850
S7-A
D: 10” [254mm]
Retainer:
Product Page:
Overall depth:
D
Double sided self
hinging cabinets
TION S
IG
N
CA
FI
TI
PR
Single sided self
hinging cabinets
Retrofit cabinet assembly
X SYS
BO
T
C: This frame fits all self hinging cabinets
F: Face frame
B: 1254 corner bracket
S: 2107 corner bracket screws
L: Lock strip see below
B
P: 3/16” [5mm] plastic
G: 2105 Weather seal gasket
A: 2106A Top hinging Bottom locking
1150
ISE IDEN
EM
Self hinging face frame assembly
M
E
BSH1250
D
D
N/A
BSH7002
S9-A
see page S9-A
D
Combination file name:**
DR1250
DM1250
DW1250
Cabinet:
Product Page:
Overall depth:
Radius corners
Inverted radius corners
BSHD-R8740
S13-A
D: 11” [279mm]
R-DR1250 cast set
I-DR1250 cast set
BSHD-M1020
S15-A
D: 13 1/4” [337mm]
BSHD-W1300
S17-A
D: 15 1/2” [394mm]
** CAD drawings complete with bill of materials can be downloaded and used for presentations, fabrication and permit drawings @ www.signalex.com.
Installing plastic lockstrips
A - Cut plastic to sign height less 1/2" [13mm]
T - Top lock strip 3/4” [19mm]
Working with Polycarbonate or Acrylic plastic faces
Lock strips cut Min. less 6” [152 mm] each side
T
If the sign height is
greater than the sign
length, use only a top
lock strip along with
vertical lock strips
A
Securing plastic into a face frame is done
by solvent-welding lock strips to the top and
bottom of the plastic face. Lock strips should
be fabricated to the guidelines below, and
are 6" [152 mm] shorter on each side, to avoid
interference with the corner brackets.
E.g. plastic length 12 ft., therefore lock strip
length is 11 ft.
Calculating plastic expansion and contraction
Maximum expansion and contraction
F x T x L x V
Expansion - contraction Factor : F
Material Thickness : T
Temperature variance in Fahrenheit : V
Material Length : L
Expansion - contraction factor:
Polycarbonate 0.000375 Acrylic 0.000410
B
B - Bottom lock strip 3/8” [9mm]
Radius Corners for Plastic Faced Signs
Radius Corners
Set of 1 Filler 1 Face frame
Radius Corners
Inverted Radius Corners
Product No
Description
Pack Qty.
R-FR1250
R-DR1250
BSH-F-1250 4” (102mm) radii. Mill finish
BSH-D1250 6” (152mm) radii. Mill finish
One Set
One Set
Set of 1 Filler 1 Face frame
Inverted Radius Corners
I-FR1250
BSH-F-1250 4” (102mm) radii. Mill finish
I-DR1250
BSH-F-1250 6” (152mm) radii. Mill finish
One Set
One Set
20
Radius corners are manufactured from sand cast aluminum and require
additional finishing including filing, primer coating and sanding before applying250
the final coat. Using unfinished radius corners is not recommended.
250
Set of 1 Filler 2 Face frames
S 20-A
Set of 1 Filler 2 Face frames
2000
100
100
© 2003 SIGNALEX INC. ALL RIGHTS RESERVED
A 20 ft. long piece of acrylic could expand
and contract 1/4". In general, for signs longer
than 18 ft., cut the plastic shorter by 1/4" for
every 6 ft. added length. A custom-fabricated
compensator may be required to overcome
material limitations.
BSH1250 BSH2000 BSH6250
X SYS
BO
T
M
E
ISE IDEN
EM
BSH2000
Self hinging face frames for Acrylic or Polycarbonate plastic
TION S
IG
N
CA
FI
TI
BSH1500 BSH1800
BSH2000 SELF HINGING
BSH2100 H-DIVIDER
4
D
RETROFIT
S
PR
1200
F
F
F
1-800-465-8004
Face dimension:
Fabrication size:
F: 2” [52mm]
H: 6’ Max [1.829m]
W: 31’-6” [9.6m]
Face Material:
3/16” [5mm] plastic
Retrofit dimension:
F: 2” [52mm]
D: 2” [52mm]
Fabrication size:
H: 6’ Max [1.829m]
W: 31’-6” [9.6m]
Extrusions sold in 22’3” length in mill finish unless otherwise specified
Measure extrusions to sign
overall length and height. Mitre
cut and assemble 3 sides with
2004 pre-fabricated corner
brackets using 2107 screws
Cutting Tools
Slide plastic with lock strips
(see reverse page) into frame.
Assemble 4th side
Drill along the sign top for hinging
screws, and along the bottom for
locking screws, then mount the
assembled face frame on to cabinet.
Common components
2107
#8 x 5/16” socket screw
used on all systems to
secure assembly
brackets and raceways
Assembly Tools
3
5
2
4
BSH2100 H-Divider
is used for a courtesy
panel,and is screwed
to frame using 2104
bracket & 2107 screws
5
4
3
2
5
SIGNPRO built-in continuous hinge is concealed within the sign box rather than
mounted externally. The hinge, along with a neoprene gasket, work to form a
weather seal keeping the inside bright and clean, and lowering maintenance costs.
®
TOP HINGING SCREWS
2004
2005
2104
© 2003 SIGNALEX INC. ALL RIGHTS RESERVED
Face frame extrusions For custom finishes call your distributor
Product No
Description
BSH2000
BSH2001
RET1200
RET1201
Self hinging face frame
Self hinging face frame
Retrofit face frame
Retrofit face frame
Pack Qty.
Mill Finish
Clear Anodized
Mill Finish
Clear Anodized
Assembly Brackets
Corner Bracket
2004
Joiner Bracket (when longer than 22'3")
2005
Frame options
2” [52mm] H divider
BSH2100
2” [52mm] H divider
BSH2101
Frame options assembly Brackets
H divider bracket
2104
Common components
#8 x 5/16” socket screw
2107
Mill Finish
Clear Anodized
5
5
6
6
80
50
9
9
50
2000
BOTTOM LOCKING SCREWS
S 21-A
C
PR
Single sided self
hinging cabinets
G
Standard hinges
f
A
S
Cut plastic to sign height less ½" [13mm]
Hinge flange F: 1” [25mm]
D
Self hinging
retrofit adapter.
D
Combination file name:**
FR2000
FW2000
File name
Cabinet:
Product Page:
Overall depth:
Radius corners:
Inverted radius corners:
BSHF-R680
S3-A
D: 8” [203mm]
R-FR1250 cast set
I-FR1250 cast set
BSHF-W850
S7-A
D: 10” [254mm]
Retainer:
Product Page:
Overall depth:
D
Double sided self
hinging cabinets
TION S
IG
N
CA
FI
TI
X SYS
BO
T
C: This frame fits all self hinging cabinets
F: Face frame
B: 2004 corner bracket
F
S: 2107 corner bracket screws
B
L: Lock strip see below
B
P: 3/16” [5mm] plastic
L
G: 2105 Weather seal gasket
A: 2106A Top hinging
Bottom locking
P
Retrofit cabinet assembly
ISE IDEN
EM
1200
Self hinging face frame assembly
M
E
BSH2000
D
D
N/A
BSH7002
S9-A
see page S9-A
D
Combination file name:**
DR2000
DM2000
DW2000
Cabinet:
Product Page:
Overall depth:
Radius corners:
Inverted radius corners:
BSHD-R8740
S13-A
D: 11” [279mm]
R-DR2000 cast set
I-DR2000 cast set
BSHD-M1020
S15-A
D: 13 1/4” [337mm]
R-DM2000 cast set
I-DM2000 cast set ]
BSHD-W1300
S17-A
D: 15 1/2” [394mm]
R-DW2000 cast set
I-DW2000 cast set
** CAD drawings complete with bill of materials can be downloaded and used for presentations, fabrication and permit drawings @ www.signalex.com.
Installing plastic lockstrips
A - Cut plastic to sign height less 3/4" [19mm]
T - Top lock strip 3/4” [19mm]
Working with Polycarbonate or Acrylic plastic faces
Lock strips cut Min. less 6” [152 mm] each side
T
If the sign height is
greater than the sign
length, use only a top
lock strip along with
vertical lock strips
A
Securing plastic into a face frame is done
by solvent-welding lock strips to the top and
bottom of the plastic face. Lock strips should
be fabricated to the guidelines below, and
are 6" [152 mm] shorter on each side, to avoid
interference with the corner brackets.
E.g. plastic length 12 ft., therefore lock strip
length is 11 ft.
Calculating plastic expansion and contraction
Maximum expansion and contraction
F x T x L x V
Expansion - contraction Factor : F
Material Thickness : T
Temperature variance in Fahrenheit : V
Material Length : L
Expansion - contraction factor:
Polycarbonate 0.000375 Acrylic 0.000410
B
B - Bottom lock strip 5/8” [16mm]
Radius Corners for Plastic Faced Signs
S 22-A
Radius Corners
Radius Corners
Inverted Radius Corners
Set of 1 Filler 1 Face frame
Set of 1 Filler 1 Face frame
Set of 1 Filler 2 Face frames
Set of 1 Filler 2 Face frames
Product No
Description
Pack Qty.
R-FR2000
R-DR2000
R-DM2000
R-DW2000
BSH-F-2000 6” (152mm) radii. Mill finish
BSH-D2000 6” (152mm) radii. Mill finish
BSH-D2000 6” (152mm) radii. Mill finish
BSH-D2000 6” (152mm) radii. Mill finish
One Set
One Set
One Set
One Set
Inverted Radius Corners
2105
One Set
I-FR2000
BSH-F-2000 6” (152mm) radii. Mill finish
20
2108
One Set
I-DR2000
BSH-F-2000 6” (152mm) radii. Mill finish
250
2109
250
Radius corners are manufactured from sand cast aluminum and require
Fasteners
additional
finishing including filling, primer coating and sanding before applying
2107
2000
the final
coat. Using unfinished radius corners is not recommended.
100
2106
100
2106A
© 2003 SIGNALEX INC. ALL RIGHTS RESERVED
A 20 ft. long piece of acrylic could expand
and contract 1/4". In general, for signs longer
than 18 ft., cut the plastic shorter by 1/4" for
every 6 ft. added length. A custom-fabricated
compensator may be required to overcome
material limitations.
BSH1250 BSH2000 BSH6250
X SYS
BO
T
ISE IDEN
EM
BSH6250
Self hinging face frames for Acrylic or Polycarbonate plastic
TION S
IG
N
CA
FI
TI
BSH1500 BSH1800
BSH6250 SELF HINGING
M
E
PR
F
1-800-465-8004
Face dimension:
Fabrication size:
F: 5/8” [16mm]
H: 3’ Max [0.914m].
W: 10’ [3 m].
1/8” [3mm] plastic
Face Material:
Extrusions sold in 22’3” length in mill finish unless otherwise specified.
Measure extrusions to sign
overall length and height. Miter
cut and assemble 3 sides with
6254 pre-fabricated corner
brackets using 2107 screws
Cutting Tools
Slide plastic with lock strips
(see reverse page) into frame.
Assemble 4th side
Drill along the sign top for hinging
screws, and along the bottom for
locking screws, then mount the
assembled face frame on to cabinet.
Common components
2107
#8 x 5/16” socket screw
used on all systems to
secure assembly
brackets and raceways
Assembly Tools
3
2
2
3
SIGNPRO built-in continuous hinge is concealed within the sign box rather than
mounted externally. The hinge, along with a neoprene gasket, work to form a
weather seal keeping the inside bright and clean, and lowering maintenance costs.
®
TOP HINGING SCREWS
6254
6255
Face frame extrusions For custom finishes call your distributor
Product No
© 2003 SIGNALEX INC. ALL RIGHTS RESERVED
BSH6250
BSH6251
Description
Self hinging face frame
Self hinging face frame
Pack Qty.
Mill Finish
Clear Anodized
Assembly Brackets
Corner Bracket
6254
Joiner Bracket (when longer than 22'3")
6255
Common components
#8 x 5/16” socket screw
2107
6
6
80
50
2000
For face frame options see reverse page
BOTTOM LOCKING SCREWS
S 23-A
Self hinging face frame assembly
ISE IDEN
EM
L
C
G
B
PR
F
S
P
D
Self hinging
retrofit adapter
D
Combination file name:**
FR6250
FW6250
File name
Cabinet:
Product Page:
Overall depth:
BSHF-R680
S3-A
D: 8” [203mm]
BSHF-W850
S7-A
D: 10” [254mm]
Retainer:
Product Page:
Overall depth:
Double sided self
hinging cabinets
X SYS
BO
T
A
C: This frame fits all self hinging cabinets
F: Face frame
B: 6254 corner bracket
S: 2107 corner bracket screws
L: Lock strip see below
P: 1/8” [3mm] plastic
G: 2105 Weather seal gasket
A: 2106A Top hinging Bottom locking
Single sided self
hinging cabinets
TION S
IG
N
CA
FI
TI
M
E
BSH6250
D
D
D
N/A
BSH7002
S9-A
see page S9-A
D
Combination file name:**
DR6250
DM6250
DW6250
Cabinet:
Product Page:
Overall depth:
BSHD-R8740
S13-A
D: 11” [279mm]
BSHD-M1020
S15-A
D: 13 1/4” [337mm]
BSHD-W1300
S17-A
D: 15 1/2” [394mm]
** CAD drawings complete with bill of materials can be downloaded and used for presentations, fabrication and permit drawings @ www.signalex.com.
Installing plastic lockstrips
A - Cut plastic to sign height less 1/2” [13mm]
T - Top lock strip 5/16” [8mm]
Working with Polycarbonate or Acrylic plastic faces
Lock strips cut Min. less 3” [76 mm] each side
T
If the sign height is
greater than the sign
length, use only a top
lock strip along with
vertical lock strips
A
Securing plastic into a face frame is done
by solvent-welding lock strips to the top and
bottom of the plastic face. Lock strips should
be fabricated to the guidelines below, and
are 6" [152 mm] shorter on each side, to avoid
interference with the corner brackets.
E.g. plastic length 12 ft., therefore lock strip
length is 11 ft.
Calculating plastic expansion and contraction
Maximum expansion and contraction
F x T x L x V
Expansion - contraction Factor : F
Material Thickness : T
Temperature variance in Fahrenheit : V
Material Length : L
Expansion - contraction factor:
Polycarbonate 0.000375 Acrylic 0.000410
B - Bottom lock strip 1/4” [6mm]
S 24-A
2105
2108
2109
Fasteners
2107
2106
2106A
20
250
250
2000
100
100
© 2003 SIGNALEX INC. ALL RIGHTS RESERVED
A 20 ft. long piece of acrylic could expand
and contract 1/4". In general, for signs longer
than 18 ft., cut the plastic shorter by 1/4" for
every 6 ft. added length. A custom-fabricated
compensator may be required to overcome
material limitations.
B
BSH1250 BSH2000 BSH6250
X SYS
BO
T
ISE IDEN
EM
BSH1500
Self hinging face frames for Acrylic or Polycarbonate plastic
TION S
IG
N
CA
FI
TI
BSH1500 BSH1800
BSH1500 SELF HINGING FOR REGULAR AND PAN FACES
M
E
PR
F
1-800-465-8004
Face dimension:
Fabrication size:
F: 1 1/2” [38mm]
H: 5’ Max [1.514m]
W: 31’-6” [9.6m]
1/8” [3mm] plastic
Face Material:
Extrusions sold in 22’3” length in mill finish unless otherwise specified
Measure extrusions to sign
overall length and height. Miter
cut and assemble 3 sides with
1254 pre-fabricated corner
brackets using 2107 screws
Cutting Tools
Slide plastic with lock strips
(see reverse page) into frame.
Assemble 4th side
Drill along the sign top for hinging
screws, and along the bottom for
locking screws, then mount the
assembled face frame on to cabinet.
Common components
2107
#8 x 5/16” socket screw
used on all systems to
secure assembly
brackets and raceways
Assembly Tools
3
2
2
3
SIGNPRO built-in continuous hinge is concealed within the sign box rather than
mounted externally. The hinge, along with a neoprene gasket, work to form a
weather seal keeping the inside bright and clean, and lowering maintenance costs.
®
TOP HINGING SCREWS
1254
1255
© 2003 SIGNALEX INC. ALL RIGHTS RESERVED
Face frame extrusions For custom finishes call your distributor
Product No
Description
BSH1500
BSH1501
Self hinging face frame
Self hinging face frame
Pack Qty.
Mill Finish
Clear Anodized
Assembly Brackets
Corner Bracket
1254
Joiner Bracket (when longer than 22'3")
1255
Common components
#8 x 5/16” socket screw
2107
6
6
80
50
2000
For face frame options see reverse page
BOTTOM LOCKING SCREWS
S 25-A
Self hinging face frame assembly
ISE IDEN
EM
F
C
G
B
L
PR
B
S
P
D
Self hinging
retrofit adapter
D
D
Combination file name:
FR1500
FW1500
File name
N/A
Cabinet:
Product Page:
Overall depth:
BSHF-R680
S3-A
D: 8” [203mm]
BSHF-W850
S7-A
D: 10” [254mm]
Retainer:
Product Page:
Overall depth:
BSH7002
S9-A
see page S9-A
Double sided self
hinging cabinets
X SYS
BO
T
A
C: This frame fits all self hinging cabinets
F: Face frame
B: 1254 corner bracket
S: 2107 corner bracket screws
L: Lock strip see below
P: 3/16” [5mm] plastic
G: 2105 Weather seal gasket
A: 2106A Top hinging Bottom locking
Single sided self
hinging cabinets
TION S
IG
N
CA
FI
TI
M
E
BSH1500
D
D
D
Combination file name:
DR1500
DM1500
DW1500
Cabinet:
Product Page:
Overall depth:
BSHD-R8740
S13-A
D: 11” [279mm]
BSHD-M1020
S15-A
D: 13 1/4” [337mm]
BSHD-W1300
S17-A
D: 15 1/2” [394mm]
** CAD drawings complete with bill of materials can be downloaded and used for presentations, fabrication and permit drawings @ www.signalex.com.
Installing plastic lockstrips
A - Cut plastic to sign height less 1/2” [13mm]
T - Top lock strip 3/4” [19mm]
Working with Polycarbonate or Acrylic plastic faces
Lock strips cut Min. less 6” [152mm] each side
T
If the sign height is
greater than the sign
length, use only a top
lock strip along with
vertical lock strips
A
Securing plastic into a face frame is done
by solvent-welding lock strips to the top and
bottom of the plastic face. Lock strips should
be fabricated to the guidelines below, and
are 6" [152 mm] shorter on each side, to avoid
interference with the corner brackets.
E.g. plastic length 12 ft., therefore lock strip
length is 11 ft.
Calculating plastic expansion and contraction
Maximum expansion and contraction
F x T x L x V
Expansion - contraction Factor : F
Material Thickness : T
Temperature variance in Fahrenheit : V
Material Length : L
Expansion - contraction factor:
Polycarbonate 0.000375 Acrylic 0.000410
B
B - Bottom lock strip 3/8” [9mm]
S 26-A
2105
2108
2109
Fasteners
2107
2106
2106A
20
250
250
2000
100
100
© 2003 SIGNALEX INC. ALL RIGHTS RESERVED
A 20 ft. long piece of acrylic could expand
and contract 1/4". In general, for signs longer
than 18 ft., cut the plastic shorter by 1/4" for
every 6 ft. added length. A custom-fabricated
compensator may be required to overcome
material limitations.
BSH1250 BSH2000 BSH6250
X SYS
BO
T
ISE IDEN
EM
BSH1800
Self hinging face frames for Acrylic or Polycarbonate plastic
TION S
IG
N
CA
FI
TI
BSH1500 BSH1800
BSH1800 QUARTER ROUND SELF HINGING
D
M
E
PR
RETROFIT
RET1800
F
F
1-800-465-8004
Face dimension:
Fabrication size:
Retrofit dimension F: 2” [52mm]
Retrofit dimension D: 2” [52mm]
Fabrication size: H: 5’ Max [1.514m].
W: 31’-6” [9.6m].
3/16” [5mm] plastic
Face Material:
F: 2” [52mm]
H: 5’ Max [1.514m]
W: 31’-6” [9.6m]
3/16” [5mm] plastic
Face Material:
Extrusions sold in 22’3” length in mill finish unless otherwise specified
Measure extrusions to sign
overall length and height. Mitre
cut and assemble 3 sides with
1804 pre-fabricated corner
brackets using 2107 screws
Cutting Tools
A-
Slide plastic with lock strips
(see reverse page) into frame.
Assemble 4th side
Drill along the sign top for hinging
screws, and along the bottom for
locking screws, then mount the
assembled face frame on to cabinet.
Common components
2107
#8 x 5/16” socket screw
used on all systems to
secure assembly
brackets and raceways
Assembly Tools
3
C-
2
2
3
SIGNPRO built-in continuous hinge is concealed within the sign box rather than
mounted externally. The hinge, along with a neoprene gasket, work to form a
weather seal keeping the inside bright and clean, and lowering maintenance costs.
®
TOP HINGING SCREWS
1804
1805
© 2003 SIGNALEX INC. ALL RIGHTS RESERVED
Face frame extrusions For custom finishes call your distributor
Product No
Description
BSH1800
BSH1801
Self hinging face frame
Self hinging face frame
Pack Qty.
Mill Finish
Clear Anodized
Assembly Brackets
Corner Bracket
1804
Joiner Bracket (when longer than 22'3")
1805
Common components
#8 x 5/16” socket screw
2107
5
5
80
50
2000
For face frame options see reverse page
BOTTOM LOCKING SCREWS
S 27-A
Self hinging face frame assembly
TION S
IG
N
CA
FI
TI
B
B
PR
F
ISE IDEN
EM
C
G
S
X SYS
BO
T
A
C: This frame fits all self hinging cabinets
F: Face frame
B: 1804 corner bracket
S: 2107 corner bracket screws
L: Lock strip see below
P: 3/16” [5mm] plastic
G: 2105 Weather seal gasket
A: 2106A Top hinging Bottom locking
M
E
BSH1800
L
P
Single sided self
hinging cabinets
D
Self hinging
retrofit adapter
D
D
Combination file name:**
FR1800
FW1800
File name
N/A
Cabinet:
Product Page:
Overall depth:
BSHF-R680
S3-A
D: 8 11/16” [221mm]
BSHF-W850
S7-A
D: 10 3/4” [273mm]
Retainer:
Product Page:
Overall depth:
BSH7002
S9-A
see page S9-A
Double sided self
hinging cabinets
D
D
D
Combination file name:**
DR1800
DM1800
DW1800
Cabinet:
Product Page:
Overall depth:
BSHD-R8740
S13-A
D: 12 3/8” [314mm]
BSHD-M1020
S15-A
D: 14 5/8” [372mm]
BSHD-W1300
S17-A
D: 16 7/8” [429mm]
** CAD drawings complete with bill of materials can be downloaded and used for presentations, fabrication and permit drawings @ www.signalex.com.
A - Cut plastic to sign height less 1 3/8” [35mm]
T - Top lock strip 3/4” [19mm]
Working with Polycarbonate or Acrylic plastic faces
Lock strips cut Min. less 6” [152 mm] each side
T
If the sign height is
greater than the sign
length, use only a top
lock strip along with
vertical lock strips
A
Calculating plastic expansion and contraction
Maximum expansion and contraction
F x T x L x V
Expansion - contraction Factor : F
Material Thickness : T
Temperature variance in Fahrenheit : V
Material Length : L
Expansion - contraction factor:
Polycarbonate 0.000375 Acrylic 0.000410
B
A 20 ft. long piece of acrylic could expand
and contract 1/4". In general, for signs longer
than 18 ft., cut the plastic shorter by 1/4" for
every 6 ft. added length. A custom-fabricated
compensator may be required to overcome
material limitations.
B - Bottom lock strip 1/2” [13mm]
S 28-A
Securing plastic into a face frame is done
by solvent-welding lock strips to the top and
bottom of the plastic face. Lock strips should
be fabricated to the guidelines below, and
are 6" [152 mm] shorter on each side, to avoid
interference with the corner brackets.
E.g. plastic length 12 ft., therefore lock strip
length is 11 ft.
2105
2108
2109
Fasteners
2107
2106
2106A
20
250
250
2000
100
100
© 2003 SIGNALEX INC. ALL RIGHTS RESERVED
Installing plastic lockstrips
Self hinging face frames for Multi plastic panels
TION S
IG
N
Multi plastic panel
X SYS
BO
T
M
E
ISE IDEN
EM
CA
FI
TI
PR
Product group
© 2003 SIGNALEX INC. ALL RIGHTS RESERVED
1-800-465-8004
Self hinging Multi panel
BSH1260
1 1/4" [32mm]
FRONT
BACK
S 29-A
S 30-A
S 31-A
S 32-A
BSH2060
2" [51mm]
3-A
SIGNPRO FACE FRAMES
SIGNPRO SINGLE SIDED CABINETS
SIGNPRO FACE FRAMES
1-800-465-8004
INVENTORY LOG OF PRODUCTS PURCHASED
PRODUCT
QTY
JOB
1700
4pc
Parkdale Mall
© 2003 SIGNALEX INC. ALL RIGHTS RESERVED
HELPFUL NOTES, TIPS, AND F.A.Q.s
X SYS
BO
T
ISE IDEN
EM
BSH1260
Self hinging Multi panel face frames for Acrylic or Polycarbonate plastic
TION S
IG
N
CA
FI
TI
BSH1260
BSH1270 BSH2060 BSH2070
BSH1260 Two parts frame with panel access cover BSH1270 H-divider
4
M
E
PR
F
F
1-800-465-8004
Face dimension:
Fabrication size:
BSH1260 and BSH2060 are designed for multi tenant pylon signs.
They feature a removable cover so field installers can gain quick
access to graphic panels. This reduces the cost of replacing graphics.
F: 1 1/4” [32mm]
H: 4’ Max [1.22m] per panel
W: 31’-6” [9.63m]
3/16” [5mm] plastic
Face Material:
Extrusions sold in 22’3” lengths unless otherwise specified
Measure extrusions to sign
overall length and height. Mitre
cut and assemble with
pre-fabricated corner brackets
using 2107 screws
Cutting Tools
System includes a joiner
bracket when butt joining
face frame extrusions.
H-dividers can be configured
horizontally or vertically
3
Assembly Tools
2
4
2
3
1264
SIGNPRO built-in continuous hinge is concealed within the sign box rather than
mounted externally. The hinge, along with a neoprene gasket, work to form a
weather seal keeping the inside bright and clean, and lowering maintenance costs.
®
TOP HINGING SCREWS
1265
© 2003 SIGNALEX INC. ALL RIGHTS RESERVED
Face frame extrusions
Product No
For custom finishes call your distributor
Description
BSH1260
BSH1261
Frame & 1 1/4” [32mm] cover
Frame & 1 1/4” [32mm] cover
Mill Finish
Clear Anodized
Assembly brackets
Corner Bracket
1264
Joiner Bracket when (when longer than 22’3”)
1265
Frame options For custom finishes call your distributor
1 1/4” [32mm] H divider
BSH1270
1 1/4” [32mm] H divider
BSH1271
Frame options assembly brackets
H divider bracket
2104
Common components
2107
#8 x 5/16” socket screw
Mill Finish
Clear Anodized
Pack Qty.
4
4
40
20
9
9
50
2000
BOTTOM LOCKING SCREWS
S 29-A
Self hinging face frame assembly
Combination file name:**
Cabinet:
Product Page:
Overall depth:
B
L
ISE IDEN
EM
FC
C
S
G
PR
Single sided self
hinging cabinets
A
S
P
F
D
Self hinging
retrofit adapter
D
D
FR1260
FW1260
File name
N/A
BSHF-R680
S3-A
D: 8” [203mm]
BSHF-W850
S7-A
D: 10” [254mm]
Retainer:
Page:
Overall depth:
BSH7002
S9-A
see page S9-A
Double sided self
hinging cabinets
X SYS
BO
T
C: This frame fits all self hinging cabinets
F: Main frame
FC: Frame cover
B: 1264 corner bracket
S: 2107 frame cover and corner bracket screws
L: Lock strip see below
P: 3/16” [5mm] plastic
G: 2105 Weather seal gasket
A: 2106A Top hinging Bottom locking
TION S
IG
N
CA
FI
TI
M
E
BSH1260
D
D
D
Combination file name:**
DR1260
DM1260
DW1260
Cabinet:
Product Page:
Overall depth:
BSHD-R8740
S13-A
D: 11” [279mm]
BSHD-M1020
S15-A
D: 13 1/4” [337mm]
BSHD-W1300
S17-A
D: 15 1/2” [394mm]
** CAD drawings complete with bill of materials can be downloaded and used for presentations, fabrication and permit drawings @ www.signalex.com.
Installing plastic lockstrips
M = First visible opening + 2 ¼” [57mm]
MT = 5/8” [34mm] MB= 1/8” [5mm]
P = Cut panels to visible opening + 1 3/8” [36mm]
PT = 3/16” [15mm] PB = 1/8” [10mm]
Working with Polycarbonate or Acrylic plastic faces
M - First visible opening
MT
P - center panels visible opening
B - Bottom panels
M
MB
PT
visible opening
Securing plastic into a face frame is done
by solvent-welding lock strips to the top and
bottom of the plastic face. Lock strips should
be fabricated to the guidelines below, and
are 6" [152 mm] shorter on each side, to avoid
interference with the corner brackets.
E.g. plastic length 12 ft., therefore lock strip
length is 11 ft.
Calculating plastic expansion and contraction
Maximum expansion and contraction:
F x T x L x V
F = Expansion - contraction Factor
T = Material Thickness
V = Temperature variance in Fahrenheit
L = Material Length
Expansion - contraction factor:
Polycarbonate 0.000375 Acrylic 0.000410
PB
BT
A 20 ft. long piece of acrylic could expand
and contract 1/4". In general, for signs longer
than 18 ft., cut the plastic shorter by 1/4" for
every 6 ft. added length. A custom-fabricated
compensator may be required to overcome
material limitations.
B
BB
B = Bottom lock strip 3/8” [9mm]
BT = 3/4” [19mm] BB= 3/4” [19mm]
S 30-A
20
250
250
Remove cover to gain quick access to graphic panels
2000
100
100
© 2003 SIGNALEX INC. ALL RIGHTS RESERVED
P
BSH1260
X SYS
BO
T
ISE IDEN
EM
BSH2060
Self hinging Multi panel face frames for Acrylic or Polycarbonate plastic
TION S
IG
N
CA
FI
TI
BSH1270 BSH2060 BSH2070
BSH2060 Two parts frame with panel access cover BSH2070 H-divider
M
E
PR
4
F
F
1-800-465-8004
Face dimension:
Fabrication size:
F: 2” [52mm]
H: 6’ Max [1.829m] per panel
W: 31’-6” [9.6m]
BSH1260 and BSH2060 are designed for multi tenant pylon signs.
They feature a removable cover so field installers can gain quick
access to graphic panels. This reduces the cost of replacing graphics.
Face Material:
3/16” [5mm] plastic
Extrusions sold in 22’3” length in mill finish unless otherwise specified
Measure extrusions to sign
overall length and height. Mitre
cut and assemble with
pre-fabricated corner brackets
using 2107 screws
Cutting Tools
System includes a joiner
bracket when butt joining
face frame extrusions.
H-dividers can be configured
horizontally or vertically
Common components
2107
#8 x 5/16” socket screw
used on all systems to
secure assembly
brackets and raceways
3
Assembly Tools
2
4
2
3
1264
SIGNPRO built-in continuous hinge is concealed within the sign box rather than
mounted externally. The hinge, along with a neoprene gasket, work to form a
weather seal keeping the inside bright and clean, and lowering maintenance costs.
®
TOP HINGING SCREWS
1265
© 2003 SIGNALEX INC. ALL RIGHTS RESERVED
Face frame extrusions For custom finishes call your distributor
Product No
Description
BSH2060
BSH2061
Frame and 2” [52mm] cover
Frame and 2” [52mm] cover
Pack Qty.
Mill
Clear Anodized
Assembly Brackets
Corner Bracket
1264
Joiner Bracket when longer than 22'3"
1265
Frame options For custom finishes call your distributor
Mill
2” [52mm] H divider
BSH2070
Clear Anodized
2” [52mm] H divider
BSH2071
Frame options assembly Brackets
H divider bracket
2104
Common components
2107
#8 x 5/16” socket screw
4
4
40
20
6
6
50
2000
BOTTOM LOCKING SCREWS
S 31-A
Self hinging face frame assembly
B
L
C
S
G
PR
FC
ISE IDEN
EM
A
S
X SYS
BO
T
C: This frame fits all self hinging cabinets
F: Main frame
FC: Frame cover
B: 1264 corner bracket
S: 2107 frame cover and corner bracket screws
L: Lock strip see below
P: 3/16” [5mm] plastic
G: 2105 Weather seal gasket
A: 2106A Top hinging Bottom locking
TION S
IG
N
CA
FI
TI
M
E
BSH2060
F
P
D
Single sided self
hinging cabinets
D
D
Self hinging
retrofit adapter
Combination file name:**
FR2060
FW2060
File name
N/A
Cabinet:
Product Page:
Overall depth:
BSHF-R680
S3-A
D: 8” [203mm]
BSHF-W850
S7-A
D: 10” [254mm]
Retainer:
Product Page:
Overall depth:
BSH7002
S9-A
see page S9-A
D
Double sided self
hinging cabinets
D
D
Combination file name:**
DR2060
DM2060
DW2060
Cabinet:
Product Page:
Overall depth:
BSHD-R8740
S13-A
D: 11” [279mm]
BSHD-M1020
S15-A
D: 13 1/4” [337mm]
BSHD-W1300
S17-A
D: 15 1/2” [394mm]
** CAD drawings complete with bill of materials can be downloaded and used for presentations, fabrication and permit drawings @ www.signalex.com.
Installing plastic lockstrips
M = First visible opening + 2 ¼” [57mm]
MT = 1 5/16” [34mm] MB= 1/4” [5mm]
P - Cut panels to visible opening + 1 3/8” [36mm]
PT = 5/8” [15mm] PB = 3/8” [10mm]
MT
Working with Polycarbonate or Acrylic plastic faces
M = First visible opening
P - center panels visible opening
B - Bottom panels
M
MB
PT
visible opening
Securing plastic into a face frame is done
by solvent-welding lock strips to the top and
bottom of the plastic face. Lock strips should
be fabricated to the guidelines below, and
are 6" [152 mm] shorter on each side, to avoid
interference with the corner brackets.
E.g. plastic length 12 ft., therefore lock strip
length is 11 ft.
Calculating plastic expansion and contraction
Maximum expansion and contraction
F x T x L x V
F = Expansion - contraction Factor
T = Material Thickness
V = Temperature variance in Fahrenheit
L = Material Length
Expansion - contraction factor:
Polycarbonate 0.000375 Acrylic 0.000410
PB
BT
A 20 ft. long piece of acrylic could expand
and contract 1/4". In general, for signs longer
than 18 ft., cut the plastic shorter by 1/4" for
every 6 ft. added length. A custom-fabricated
compensator may be required to overcome
material limitations.
B
BB
B - Bottom lock strip 3/8” [9mm]
BT = 3/4” [19mm] BB= 3/4” [19mm]
S 32-A
20
250
250
Remove cover to gain quick access to graphic panels
2000
100
100
© 2003 SIGNALEX INC. ALL RIGHTS RESERVED
P
Self hinging and retrofit face frame for vinyl
TION S
IG
N
face frame for vinyl
X SYS
BO
T
M
E
ISE IDEN
EM
CA
FI
TI
PR
Product group
© 2003 SIGNALEX INC. ALL RIGHTS RESERVED
1-800-465-8004
Self hinging
Retrofit
SR2010
SR2110
Continuous flexible rod tensioning system (SRT)
Continuous flexible rod tensioning
FRAMELESS
SR2520
SR2510
Continuous flexible rod tensioning system
1 1/2” [38mm]
1 1/2” [38mm]
BSH1950
1960
Continuous rod tensioning system
Continuous rod tensioning system
FLR2010
Front loading clip tensioning system
Front loading clip tensioning system
BSH1970
Continuous rod tensioning system
FRAMELESS
S 33-B
S 34-B
S 35-B
S 36-B
S 37-B
S 38-B
S 39-B
S 40-B
S 41-B
S 42-B
1 7/8" [48mm]
FLS2010
2" [51mm]
BACK
FRAMELESS
Continuous flexible rod tensioning system (SRT).
1 7/8" [48mm]
FRONT
2" [51mm]
1980
Continuous rod tensioning system
FRAMELESS
3-A
SIGNPRO FACE FRAMES
SIGNPRO SINGLE SIDED CABINETS
SIGNPRO FACE FRAMES
1-800-465-8004
INVENTORY LOG OF PRODUCTS PURCHASED
PRODUCT
QTY
JOB
1700
4pc
Parkdale Mall
© 2003 SIGNALEX INC. ALL RIGHTS RESERVED
HELPFUL NOTES, TIPS, AND F.A.Q.s
X SYS
BO
T
M
E
ISE IDEN
EM
SR2010
Self hinging face frames for flexible vinyl faces
TION S
IG
N
CA
FI
TI
SR2010
SR2520
BSH1950
SR2010
Front loading flexible rod tensioning system
BSH1970
SR2110
Cover
PR
F
1-800-465-8004
FLS2010
RETROFIT
D
Frame Face dimension:
F: 1/4” [5mm]
D: 3 1/2" [89mm]
H: 6’ Max [1.83m]†
W: N/A
Flexible vinyl
1
Frame
Frame Face dimension: F: 1/4” [5mm]
Frame fabrication size: H: 6’ Max [1.83m] †Before structural
reinforcement is required
W: N/A
Face Material:
20 oz Flexible vinyl *
Frame fabrication size:
Face Material:
Extrusions sold in 22’3” lengths unless otherwise specified
Cutting Tools
Tape frame and cover together. Measure
extrusions to sign overall length and height.
Mitre cut and assemble with pre-fabricated
corner brackets using 2107 screws or weld
Assembly Tools
After frame is assembled and braced
begin tensioning vinyl using guidelines
found on page two of this product sheet
Frame braces prevent frame sagging
and each frame brace is made up of
a frame brace and 2 brace brackets,
see next page.
1
3
2
TensioningTools
SR1026
#8 x 3/4” S.S. Counter
sunk SRT cover screws
secure the cover and
tensioning rod in place.
Placed @ 4’ [1.2m] max.
SR1023
2
3
SR1024
Set of 1 Filler 1 Face Frame
SR1095
R-FRSR2010
Cabinet extrusions
© 2003 SIGNALEX INC. ALL RIGHTS RESERVED
Product No
For custom finishes call your distributor.
Description
Pack Qty.
4
4
4
4
Self hinging frame& cover
SR2010
Mill Finish
Clear Anodized
Self hinging frame & cover
SR2011
Mill Finish
Retrofit frame & cover
SR2110
Clear Anodized
Retrofit frame & cover
SR2111
Tensioning rods and assembly brackets
SR1024
Corner Bracket
SR1095
Joiner Bracket ( when longer than 22'3” )
SR1025G
Tensioning rod [grey]* (sold in 22’3” lengths)
Tensioning rod [black]* (sold in 22’3” lengths)
SR1025B
40
20
1
1
Bracing components
VA2006
Frame brace bracket (next page)
VA0006
Frame brace bracket (next page)
1967
Frame brace 1/2” x 1.5” x 22’3” (next page)
1968
Frame brace 1” x 2” x 22’3” (next page)
40
30
12
8
Set of 1 Filler 2 Face Frame
2107
R-DMSR2010
#8 x 5/16”
socket screw
for C.B
Optional components
Product No
Description
R-FRSR2010 BSH-F-SR2010 4” [102mm] radii. Mill Finish
R-DRSR2010 BSH-D-SR2010 6” [152mm] radii. Mill Finish
Pack Qty.
One Set
One Set
Radius corners are manufactured from sand cast aluminum and require
additional finishing including filing, primer coating and sanding before applying
the final coat. Using unfinished radius corners is not recommended.
Hardware
2107
SR1026
Tools
SR1023
#8 x 5/16” socket screw
2000
#8 x 3/4” S.S. counter sunk SRT cover screws 100
SRT vinyl tensioning tool
1
* Tensioning rods vary depending on vinyl thickness SR1025G (grey) recommended
for uncoated vinyl with single layer of graphic only. Total thickness .020" to .024".
For thicker vinyl, SR1025B (black) is recommended.
NOTE: When replacing vinyl, rods MUST be replaced. DO NOT REUSE RODS.
S
33-A
TION S
IG
N
CA
FI
TI
Standard hinge
A
PR
C
G
F
CB
Face frame bracing configurations
A
A
Vinyl frame tensioning can produce frame sagging, and therefore
most vinyl face frame applications require bracing to overcome
this effect and keep the face in tension. Frame braces, comprising
of a brace and a set of two brace brackets, are used and spaced
approximately @ 5'- 0" [1.524 m] centers maximum. When lamps
and braces run parallel, avoid placing lamps behind braces to reduce
brace shadows. Frame braces are configured differently for each
sign cabinet, as shown below.
Brace cut size = Frame - 6 7/8” [174mm]
B
Single sided self
hinging cabinets
Retrofit assembly
D
D
Self hinging
retrofit adapter
D
Combination file name:
FRSR2010 or FRSR2520
FSSR2010 or FSSR2520
FWSR2010 or FWSR2520
File name
Cabinet:
Page:
Overall depth:
Brace bracket:
Brace:
BSHF-R680
S3-A
D: 9 1/16” [230mm]
VA0006
1968
BSHF-S350
S5-A
D: 6” [152mm]
VA2006
1967
BSHF-W850
S7-A
D: 11 1/16” [281mm]
VA0006
1968
Retainer:
Page:
Overall depth:
Double sided self
hinging cabinets
X SYS
BO
T
C: This frame fits all self hinging cabinets
S: SR1026 C.S. Cover screws
CB: SR1024 corner bracket
F: Main frame
FC
FC: Frame cover
R
V: 20 oz Vinyl *
R: Tensioning rod
A: 2106A screw
FB: Frame brace bracket
V
B: Adjustable frame brace
G: 2105 Weather seal gasket
S
S: 2107 Corner bracket screws
SR2110
ISE IDEN
EM
Self hinging face frame assembly
M
E
SR2010
D
D
D
N/A
BSH7002
S9-A
D: N/A
D
Combination file name:
DRSR2010 or DRSR2520
DMSR2010 or DMSR2520
DWSR2010 or DWSR2520
Cabinet:
Page:
Overall depth:
Brace bracket:
Brace:
BSHD-R8740
S13-A
D: 13 5/16” [334mm]
VA0006
1968
BSHD-M1020
S15-A
D: 15 9/16” [396mm]
VA0006
1968
BSHD-W1300
S17-A
D: 17 7/8” [454mm]
VA0006
1968
1- C: Cut vinyl to sign O.D. + 3 1/2” [89mm]
2- Cut vinyl corners as shown.
3- Drape vinyl over frame. Using SRT tool
SR1023 begin tacking vinyl to frame with
small 2” pieces of tensioning rod. Duck bill
vise grips help tension the vinyl while the
tool pushes the vinyl into the frame.
4- Follow with continuous rod.
5- Frame cover with cover screws lock
tensioning rod in place.
+ 1 3/4”
Cut
Tacking vinyl to frame with small
2” pieces of tensioning rod.
C
Vise grips help tension
the vinyl while the tool
pushes the vinyl into the
frame.
+ 1 3/4”
S 34-A
Remove rod pieces.
© 2003 SIGNALEX INC. ALL RIGHTS RESERVED
Cutting and tensioning vinyl
X SYS
BO
T
M
E
ISE IDEN
EM
SR2520
Self hinging face frames for flexible vinyl faces
TION S
IG
N
CA
FI
TI
SR2010
SR2520
SR2520
BSH1950
FLS2010
BSH1970
Front loading flexible rod tensioning system
SR2510
PR
Cover
RETROFIT
D
F
1-800-465-8004
1
F
Frame
Frame Face dimension: F: 2” [51mm]
Frame fabrication size: H: 6’ Max [1.83m] †Before structural
reinforcement is required
W: N/A
Face Material:
20 oz Flexible vinyl *
Frame Face dimension:
Frame fabrication size:
Face Material:
F: 2” [51mm]
D: 3 7/8" [92mm]
H: 6’ Max [1.83m]†
W: N/A
Flexible vinyl
Extrusions sold in 22’3” lengths unless otherwise specified
Cutting Tools
A-
Tape frame and cover together. Measure
extrusions to sign overall length and height.
Mitre cut and assemble with pre-fabricated
corner brackets using 2107 screws or weld
Frame braces prevent frame sagging
and each frame brace is made up of
a frame brace and 2 brace brackets,
see next page
1
3
Assembly Tools
After frame is assembled and braced
begin tensioning vinyl using guidelines
found on page two of this product sheet
2
TensioningTools
SR1026
#8 x 3/4” S.S. Counter
sunk SRT cover screws
secure the cover and
tensioning rod in place.
Placed @ 4’ [1.2m] Max.
SR1023
2
SR1024
3
#8 x 5/16”socket screw
used on all systems to
secure assembly
brackets and raceways
SR1095
2107
Cabinet extrusions For custom finishes call your distributor.
© 2003 SIGNALEX INC. ALL RIGHTS RESERVED
Product No
Description
Hardware
Pack Qty.
4
4
4
4
Self hinging frame& cover
SR2520
Mill Finish
Clear Anodized
SR2521
Self hinging frame & cover
Mill Finish
SR2510
Retrofit frame & cover
Clear Anodized
SR2511
Retrofit frame & cover
Tensioning rods and assembly brackets
Corner Bracket
SR1024
Joiner Bracket ( when longer than 22'3” )
SR1095
Tensioning rod [grey]* (sold in 22’3” lengths)
SR1025G
SR1025B
Tensioning rod [black]* (sold in 22’3” lengths)
40
20
1
1
Bracing components
VA2006
Frame brace bracket (next page)
VA0006
Frame brace bracket (next page)
1967
Frame brace 1/2” x 1.5” x 22’3” (next page)
1968
Frame brace 1” x 2” x 22’3” (next page)
40
30
12
8
Product No
Description
2107
SR1026
Tools
SR1023
#8 x 5/16” socket screw
2000
#8 x 3/4” S.S. Counter sunk SRT cover screws 100
Pack Qty.
SRT vinyl tensioning tool
1
* Tensioning rods vary depending on vinyl thickness SR1025G (grey) recommended
for uncoated vinyl with single layer of graphic only. Total thickness .020" to .024".
For thicker vinyl, SR1025B (black) is recommended.
NOTE: When replacing vinyl, rods MUST be replaced. DO NOT REUSE RODS.
S
35-A
Retrofit assembly
TION S
IG
N
CA
FI
TI
Standard hinge
A
PR
C
G
F
CB
Face frame bracing configurations
A
A
Vinyl frame tensioning can produce frame sagging, and therefore
most vinyl face frame applications require bracing to overcome
this effect and keep the face in tension. Frame braces, comprising
of a brace and a set of two brace brackets, are used and spaced
approximately @ 5'- 0” [1.524 m] centers maximum. When lamps
and braces run parallel, avoid placing lamps behind braces to reduce
brace shadows. Frame braces are configured differently for each sign
cabinet, as shown below.
Brace cut size = Frame - 6 7/8” [174mm]
B
Single sided self
hinging cabinets
D
Combination file name:
FRSR2010 or FRSR2520
FSSR2010 or FSSR2520
FWSR2010 or FWSR2520
File name
Cabinet:
Page:
Overall depth:
Brace bracket:
Brace:
BSHF-R680
S3-A
D: 9 1/2” [241mm]
VA0006
1968
BSHF-S350
S5-A
D: 6 1/2” [165mm]
VA2006
1967
BSHF-W850
S7-A
D: 11 1/2” [292mm]
VA0006
1968
Retainer:
Page:
Overall depth:
Double sided self
hinging cabinets
X SYS
BO
T
C: This frame fits all self hinging cabinets
S: SR1026 C.S. Cover screws
CB: SR1024 corner bracket
F: Main frame
FC
FC: Frame cover
R
V: 20 oz Vinyl *
R: Tensioning rod
A: 2106A screw
FB: Frame brace bracket
V
B: Adjustable frame brace
G: 2105 Weather seal gasket
S
S: 2107 Corner bracket screws
SR2510
ISE IDEN
EM
Self hinging face frame assembly
M
E
SR2520
D
D
Self hinging
retrofit adapter
D
D
D
N/A
BSH7002
S9-A
D: N/A
D
Combination file name:
DRSR2010 or DRSR2520
DMSR2010 or DMSR2520
DWSR2010 or DWSR2520
Cabinet:
Page:
Overall depth:
Brace bracket:
Brace:
BSHD-R8740
S13-A
D: 13 1/16” [358mm]
VA0006
1968
BSHD-M1020
S15-A
D: 16 3/8” [416mm]
VA0006
1968
BSHD-W1300
S17-A
D: 18 11/16” [475mm]
VA0006
1968
1- C: Cut vinyl to sign O.D. + 3 1/2” [89mm]
2- Cut vinyl corners as shown.
3- Drape vinyl over frame. Using SRT tool
SR1023 begin tacking vinyl to frame with
small 2” pieces of tensioning rod. Duck bill
vise grips help tension the vinyl while the
tool pushes the vinyl into the frame.
4- Follow with continuous rod.
5- Frame cover with cover screws lock
tensioning rod in place.
+ 1 3/4”
Cut
Tacking vinyl to frame with small
2” pieces of tensioning rod.
C
Vise grips help tension
the vinyl while the tool
pushes the vinyl into the
frame.
+ 1 3/4”
Remove rod pieces.
S 36-A
© 2003 SIGNALEX INC. ALL RIGHTS RESERVED
Cutting and tensioning vinyl
X SYS
BO
T
ISE IDEN
EM
BSH1950
Self hinging face frames for flexible vinyl faces
TION S
IG
N
CA
FI
TI
SR2010
SR2520
BSH1950
FLS2010
BSH1970
BSH1950 Blowout proof continuous rod and clip tensioning system
1960
M
E
PR
1
D
RETROFIT
Rod & clip
F
1-800-465-8004
F
Frame
Frame Face dimension: F: 1 7/8” [48mm]
Frame fabrication size: H: 10’ Max [3.05m] †Before structural
reinforcement is required
W: N/A
Flexible vinyl
Face Material:
Frame Face dimension:
Frame fabrication size:
Face Material:
F: 1 7/8” [48mm]
D: 3 1/2" [89mm]
H: 10’ Max [3.05m]†
W: N/A
Flexible vinyl
Extrusions sold in 22’3” lengths unless otherwise specified
Cutting Tools
Tape frame and cover together Measure
extrusions to sign overall length and
height. Mitre cut and assemble with 1404
pre-fabricated corner brackets using 2107
screws or weld
Frame braces prevent frame sagging and
each frame brace is made up of a frame
brace and 2 brace brackets, see next page
3
Assembly Tools
After frame is assembled and braced
begin tensioning vinyl using guidelines
found on page two of this product sheet
1
2
Tensioning Tools
VA0002
2
3
1404
#10 x 24x 11/16” S.S.
Robertson head screw
1405
2106A
2107
© 2003 SIGNALEX INC. ALL RIGHTS RESERVED
Cabinet extrusions For custom finishes call your distributor.
Product No
Description
BSH1950
BSH1951
1960
1961
Self hinging frame
Self hinging frame
Retrofit frame
Retrofit frame
Mill Finish
Clear Anodized
Mill Finish
Clear Anodized
Hardware
Pack Qty.
4
4
4
4
Product No
Description
2107
2106A
#8 x 5/16” socket screw
#10 x 24 x 11/16” S.S. tensioning screws
Pack Qty.
2000
100
(Part numbers listed above include frame, frame cover, tensioning rod & clip)
Assembly brackets
1404
Corner Bracket
1405
Joiner Bracket ( when longer than 22'3”)
80
50
Bracing components
1406
Frame brace bracket
1968
Frame brace 1” x 2” x 22’3”
40
8
S
37-A
A
TION S
IG
N
CA
FI
TI
Standard hinge
C
PR
G
S
S
A
Face frame bracing configurations
FB
V
A
A
B
B
Vinyl frame tensioning can produce frame sagging, and therefore
most vinyl face frame applications require bracing to overcome
this effect and keep the face in tension. Frame braces, comprising
of a brace and a set of two brace brackets, are used and spaced
approximately @ 5'- 0" [1.524 m] centers maximum. When lamps
and braces run parallel, avoid placing lamps behind braces to reduce
brace shadows. Frame braces are configured differently for each sign
cabinet, as shown below.
Brace cut size = Frame - 6” [152mm]
D
Self hinging
retrofit adapter
D
D
Combination file name:
FR1950
FW1950
File name
N/A
Cabinet:
Page:
Overall depth:
Brace bracket:
Brace:
BSHF-R680
S3-A
D: 8 11/16” [221mm]
1406
1968
BSHF-W850
S7-A
D: 10 1/16” [271mm]
1406
1968
Retainer:
Page:
Overall depth:
BSH7002
S9-A
D: N/A
Double sided self
hinging cabinets
D
D
D
Combination file name:
DR1950
DM1950
DW1950
Cabinet:
Page:
Overall depth:
Brace bracket:
Brace:
BSHD-R8740
S13-A
D: 12 3/8” [314mm]
1406
1968
BSHD-M1020
S15-A
D: 14 5/8” [372mm]
1406
1968
BSHD-W1300
S17-A
D: 16 7/8” [429mm]
1406
1968
Cutting and tensioning vinyl
- C: Cut vinyl to overall sign size.
- Cut vinyl corners as shown.
- Fold over rod and slide clip through.
- T: When all side have been fitted with a rod
and clip, insert clip assembly into the frame’s
tensioning channel and tension vinyl evenly
using 2106A screws @ 18” to 24” centers.
Slide through clip.
Cut
Rod
C
Tension vinyl
evenly from all sides
Frame tensioning
channel
S 38-A
T
© 2003 SIGNALEX INC. ALL RIGHTS RESERVED
Single sided self
hinging cabinets
Retrofit assembly
X SYS
BO
T
C: This frame fits all self hinging cabinets
CB: 1404 corner bracket
S: 2107 corner bracket screws
F: Main frame
F
V: Vinyl
CB
R: Tensioning rod and clip
A: 2106A screw
FB: Frame brace bracket
R
B: Adjustable frame brace
CB
G: 2105 Weather seal gasket
1960
ISE IDEN
EM
Self hinging face frame assembly
M
E
BSH1950
X SYS
BO
T
ISE IDEN
EM
FLS2010
Self hinging face frames for flexible vinyl faces
TION S
IG
N
CA
FI
TI
SR2010
SR2520
FLS2010
BSH1950
FLS2010
BSH1970
Front loading rod and clip vinyl tensioning face frame.
FLR2010
M
E
PR
Cover
1
F
D
RETROFIT
F
1-800-465-8004
Frame
Frame Face dimension: F: 2” [51mm]
Frame fabrication size: H: 8’ Max [2.44m] †Before structural
reinforcement is required
W: N/A
Flexible vinyl
Face Material:
Frame Face dimension:
Frame fabrication size:
Face Material:
F: 2” [51mm]
D: 3 1/2" [89mm]
H: 8’ Max [2.44m]†
W: N/A
Flexible vinyl
Extrusions sold in 22’3” lengths unless otherwise specified
Cutting Tools
Tape frame and cover together. Measure
extrusions to sign overall length and
height. Mitre cut and assemble with VA004
pre-fabricated corner brackets using 2107
screws or weld.
Frame braces prevent frame sagging and
each frame brace is made up of a frame
brace and 2 brace brackets, see next page
After frame is assembled and braced
begin tensioning vinyl using guidelines
found on page two of this product sheet
1
3
Assembly Tools
4
2
TensioningTools
VA0002
2
3
VA0004
4
VA0005
#8 x 5/16” socket screws
are also used to secure
cover to frame.
2107
VA0003
© 2003 SIGNALEX INC. ALL RIGHTS RESERVED
Cabinet extrusions
Product No
For custom finishes call your distributor.
Description
FLS2010
FLS2011
FLR2010
FLR2011
Self hinging frame & cover
Self hinging frame & cover
Retrofit frame & cover
Retrofit frame & cover
Mill Finish
Clear Anodized
Mill Finish
Clear Anodized
Pack Qty.
4
4
4
4
Assembly brackets
VA0004
Corner Bracket
VA0005
Joiner Bracket ( when longer than 22'3”)
40
20
Bracing components
Frame brace bracket (next page)
VA0006
Frame brace 1” x 2” x 22’3” (next page)
1968
30
8
Hardware
Product No
Description
2107
VA0003
Tools
VA0002
#8 x 5/16” socket screw
4” [204mm] Vinyl tensioning clip and rod
Pack Qty.
2000
100
Vinyl tensioning tool
1
S
39-A
TION S
IG
N
CA
FI
TI
S
Standard hinge
A
CB
PR
C
G
F
Face frame bracing configurations
A
A
Vinyl frame tensioning can produce frame sagging, and therefore
most vinyl face frame applications require bracing to overcome
this effect and keep the face in tension. Frame braces, comprising
of a brace and a set of two brace brackets, are used and spaced
approximately @ 5'- 0" [1.524 m] centers maximum. When lamps
and braces run parallel, avoid placing lamps behind braces to reduce
brace shadows. Frame braces are configured differently for each sign
cabinet, as shown below.
Brace cut size = Frame - 9” [229mm]
B
Single sided self
hinging cabinets
Retrofit assembly
D
Self hinging
retrofit adapter
D
D
Combination file name:
FRVS2010
FWVS2010
File name
N/A
Cabinet:
Page:
Overall depth:
Brace bracket:
Brace:
BSHF-R680
S3-A
D: 9 11/16” [246mm]
VA0006
1968
BSHF-W850
S7-A
D: 11 5/8” [295mm]
VA0006
1968
Retainer:
Page:
Overall depth:
BSH7002
S9-A
D: N/A
Double sided self
hinging cabinets
X SYS
BO
T
C: This frame fits all self hinging cabinets
S: SR1026 C.S. Cover screws
CB: SR1024 corner bracket
F: Main frame
FC: Frame cover
R
V: Vinyl
R: Tensioning rod
A: 2106A screw
FB: Frame brace bracket
B: Adjustable frame brace
G: 2105 Weather seal gasket
S: 2107 Corner bracket screws
FLR2010
ISE IDEN
EM
Self hinging face frame assembly
M
E
FLS2010
D
D
D
Combination file name:
DRVS2010
DMVS2010
DWVS2010
Cabinet:
Page:
Overall depth:
Brace bracket:
Brace:
BSHD-R8740
S13-A
D: 14 1/4” [362mm]
VA0006
1968
BSHD-M1020
S15-A
D: 16 1/2” [419mm]
VA0006
1968
BSHD-W1300
S17-A
D: 18 3/4” [476mm]
VA0006
1968
C: Cut vinyl to overall sign size +1”
Cut vinyl corners as shown.
Fold vinyl over rod and slide clip through.
Insert clip VA0003 into front loading channel
using VA0002 vise grips to tension vinyl
evenly from all sides. Clips should be placed
every 4”.
VA0002
Cut
Rod & clip
C
S 40-A
Tension vinyl
evenly from all sides
© 2003 SIGNALEX INC. ALL RIGHTS RESERVED
Cutting and tensioning vinyl
X SYS
BO
T
ISE IDEN
EM
BSH1970
Self hinging face frames for flexible vinyl faces
TION S
IG
N
CA
FI
TI
SR2010
SR2520
BSH1950
FLS2010
BSH1970
BSH1970 Front loading continuous rod and clip tensioning system
1980
M
E
PR
Cover
1
D
RETROFIT
Rod & clip
1-800-465-8004
Frame
Frame Face dimension: Frameless
Frame fabrication size: H: 8’ Max [2.44m] †Before structural
reinforcement is required
W: N/A
Flexible vinyl
Face Material:
Frame Face dimension:
Frame fabrication size:
Face Material:
Frameless
D: 3 7/8" [92mm]
H: 8’ Max [2.44m]†
W: N/A
Flexible vinyl
Extrusions sold in 22’3” lengths unless otherwise specified
Cutting Tools
Tape frame and cover together Measure
extrusions to sign overall length and
height. Mitre cut and assemble with 1994
pre-fabricated corner brackets using 2107
screws or weld
Frame braces prevent frame sagging and
each frame brace is made up of a frame
brace and 2 brace brackets, see next page
Assembly Tools
After frame is assembled and braced
begin tensioning vinyl using guidelines
found on page two of this product sheet
1
3
2
2
3
1994
#8 x 5/16” socket screws
are also used to secure
cover to frame.
1995
2107
1998
Cabinet extrusions For custom finishes call your distributor.
© 2003 SIGNALEX INC. ALL RIGHTS RESERVED
Product No
BSH1970
BSH1971
1980
1981
Description
Framless self hinging frame
Framless self hinging frame
Retrofit frame
Retrofit frame
#10 1 1/2” tensioning screw
Mill Finish
Clear Anodized
Mill Finish
Clear Anodized
Pack Qty.
4
4
4
4
Hardware
Product No
Description
2107
1998
#8 x 5/16” socket screw
#10 x 1 1/2” tensioning screw
Pack Qty.
2000
200
(Part numbers listed above include frame, frame cover, tensioning rod & clip)
Tensioning rods and assembly brackets
1994
Corner Bracket
1995
Joiner Bracket ( when longer than 22'3” )
40
20
Bracing components
Frame brace 0.5” x 1.5” x 22’3” (next page)
1967
Frame brace 1” x 2” x 22’3” (next page)
1968
Frame brace bracket
1996
12
8
40
S
41-A
Self hinging face frame assembly
1980
Retrofit assembly
TION S
IG
N
CA
FI
TI
ISE IDEN
EM
2107 cover screw
Standard hinge
Frame cover
1998 Tensioning screw
Tensioning clip
2106A
Gasket
X SYS
BO
T
This frame fits all SIGNPRO self hinging cabinets
M
E
BSH1970
PR
Vinyl
Tensioning rod
Face frame bracing configurations
Vinyl frame tensioning can produce frame sagging, and therefore
most vinyl face frame applications require bracing to overcome
this effect and keep the face in tension. Frame braces, comprising
of a brace and a set of two brace brackets, are used and spaced
approximately @ 5'- 0" [1.524 m] centers maximum. When lamps
and braces run parallel, avoid placing lamps behind braces to reduce
brace shadows. Frame braces are configured differently for each
sign cabinet, as shown below.
Frame brace bracket
2106A or weld
Frame brace
Brace cut size = Frame - 7” [178mm]
D
Self hinging
retrofit adapter
D
D
Combination file name:
FR1970
FW1970
File name
N/A
Cabinet:
Page:
Overall depth:
Brace bracket:
Brace:
BSHF-R680
S3-A
D: 9 3/16” [233mm]
1996
1967
BSHF-W850
S7-A
D: 11 3/16” [284mm]
1996
1967
Retainer:
Page:
Overall depth:
BSH7002
S9-A
D: N/A
Double sided self
hinging cabinets
D
D
D
Combination file name:
DR1970
DM1970
DW1970
Cabinet:
Page:
Overall depth:
Brace bracket:
Brace:
BSHD-R8740
S13-A
D: 13 3/8” [340mm]
1996
1967
BSHD-M1020
S15-A
D: 15 5/8” [397mm]
1996
1967
BSHD-W1300
S17-A
D: 17 7/8” [454mm]
1996
1967
Cutting and tensioning vinyl
- C: Cut vinyl to sign size + 6”
- Cut vinyl corners as shown.
- Fold over rod and slide clip through. Fold 2” back.
- T: When all sides have been fitted with a rod
and clip, insert clip assembly into the frame’s
tensioning channel and tension vinyl evenly
using 1998 screws @ 18” to 24” centers.
Slide through clip.
Cut
Rod
C
Tension vinyl
evenly from all sides
Frame tensioning
channel
S 42-A
T
© 2003 SIGNALEX INC. ALL RIGHTS RESERVED
Single sided self
hinging cabinets
Self hinging face frames other
TION S
IG
N
face frames other
X SYS
BO
T
M
E
ISE IDEN
EM
CA
FI
TI
PR
Product group
© 2003 SIGNALEX INC. ALL RIGHTS RESERVED
1-800-465-8004
Self hinging
BSHR1700
For 1/8” [3mm] Aluminum plate
FRONT
BACK
S 43-A
S 44-A
S 45-A
S 46-A
FRAMELESS
BSH1100
Hinge on hinge for track letters
3-A
SIGNPRO FACE FRAMES
SIGNPRO SINGLE SIDED CABINETS
SIGNPRO FACE FRAMES
1-800-465-8004
INVENTORY LOG OF PRODUCTS PURCHASED
PRODUCT
QTY
JOB
1700
4pc
Parkdale Mall
© 2003 SIGNALEX INC. ALL RIGHTS RESERVED
HELPFUL NOTES, TIPS, AND F.A.Q.s
X SYS
BO
T
ISE IDEN
EM
BSH1700
Self hinging face frames for 1/8” [3mm] aluminum plate
TION S
IG
N
CA
FI
TI
BSH1700 SELF HINGING
M
E
PR
1-800-465-8004
Frameless
H: 5’-0” Max [1.524m]
W: 20’-0” [9.6m]
Face dimension:
Fabrication size:
1/8” [3mm] aluminum sheet
Face Material:
Extrusions sold in 22’3” lengths unless otherwise specified
Measure extrusions to sign
overall length and height. Mitre
cut and assemble with 1704
pre-fabricated corner brackets
using 2107 screws
Cutting Tools
Mount aluminum plate to face frame
using stud welding or adhesive
Drill along the sign top for hinging
screws, and along the bottom for
locking screws, then mount the
assembled face frame on to cabinet.
Common components
2107
#8 x 5/16” socket screw
used on all systems to
secure assembly
brackets and raceways
3
Assembly Tools
2
2
3
1704
SIGNPRO built-in continuous hinge is concealed within the sign box rather than
mounted externally. The hinge, along with a neoprene gasket, work to form a
weather seal keeping the inside bright and clean, and lowering maintenance costs.
®
TOP HINGING SCREWS
1705
© 2003 SIGNALEX INC. ALL RIGHTS RESERVED
Face frame Extrusions For custom finishes call your distributor
Product No
Description
BSH1700
BSH1701
Face frame
Face frame
Pack Qty.
Mill Finish
Clear Anodized
Assembly Brackets
Corner Bracket
1704
Joiner Bracket (when longer than 22'3")
1705
Common components
2107
#8 x 5/16” socket screw
9
9
80
50
2000
BOTTOM LOCKING SCREWS
S 43-A
Self hinging face frame assembly
ISE IDEN
EM
A
F
C
G
S
PR
B
X SYS
BO
T
C: This frame fits all self hinging cabinets
F: Main frame
B: 1264 corner bracket
S: 2107 Corner bracket screws
P: 1/8” [3mm] aluminum panel
G: 2105 Weather seal gasket
A: 2106A Top hinging. Bottom locking
TION S
IG
N
CA
FI
TI
M
E
BSH1700
P
Single sided self
hinging cabinets
D
Self hinging
retrofit adapter
D
D
Combination file name:**
FR1700
FW1700
File name
N/A
Cabinet:
Product Page:
Overall depth:
BSHF-R680
S3-A
D: 7 1/4” [184mm]
BSHF-W850
S7-A
D: 9 1/4” [235mm]
Retainer:
Product Page:
Overall depth:
BSH7002
S9-A
see page S9-A
D
Double sided self
hinging cabinets
Combination file name:**
Cabinet:
Product Page:
Overall depth:
D
D
DR1700
DM1700
DW1700
BSHD-R8740
S13-A
D: 9 1/2" [241 mm]
BSHD-M1020
S15-A
D: 11 3/4” [298 mm]
BSHD-W1300
S17-A
D: 14” [357mm]
** CAD drawings complete with bill of materials can be downloaded and used for presentations, fabrication and permit drawings @ www.signalex.com.
Installing Aluminum plate using welded studs
A - Cut aluminum to sign size
B - Finish edge with router
Installing Aluminum plate using adhesive
A - Cut aluminum to sign size
B - Finish edge with router
AB - Adhesive ( contact your adhesive distributor )
AB
AB
20
250
250
This method recommended for small interior signs only
S 44-A
2000
100
100
© 2003 SIGNALEX INC. ALL RIGHTS RESERVED
AB
AB
BSH1100 HINGE ON HINGE
X SYS
BO
T
ISE IDEN
EM
BSH1100
Self hinging face frame for Track letters
TION S
IG
N
CA
FI
TI
M
E
PR
1-800-465-8004
Face dimension:
Fabrication size:
BSH1100 Hinge on Hinge frame is designed as a track letter frame adapter,
which sits between the sign cabinet and face frame. BSH1250 and BSH2000
are two of the five face frames for plastics most commonly used with either
a clear polycarbonate or acrylic plastic as a protective lens.
F: N/A
H: 4’ Max [0.914m]
W: 10’ [3m]
3/16” [3mm] plastic
Face Material:
Extrusions sold in 22’3” length in mill finish unless otherwise specified
Measure extrusions to sign
overall length and height. Mitre
cut and assemble 3 sides with
pre-fabricated corner brackets
using 2107 screws
Cutting Tools
Slide plastic with lock strips
(see next page) into frame.
Assemble 4th side
Common components
Drill along the sign top for hinging
screws, and along the bottom for
locking screws, then mount the
assembled face frame on to cabinet.
2107
#8 x 5/16” socket screw
used on all systems to
secure assembly
brackets and raceways
3
Assembly Tools
2
2
3
1104
SIGNPRO built-in continuous hinge is concealed within the sign box rather than
mounted externally. The hinge, along with a neoprene gasket, work to form a
weather seal keeping the inside bright and clean, and lowering maintenance costs.
®
1105
B
© 2003 SIGNALEX INC. ALL RIGHTS RESERVED
Face frame extrusions For custom finishes call your distributor
Product No
Description
BSH1100
BSH1101
Hinge on Hinge frame
Hinge on Hinge frame
Pack Qty.
Mill
Clear Anodized
Assembly brackets
Corner Bracket
1104
Joiner Bracket (when longer than 22'3")
1105
Common components
2107
#8 x 5/16” socket screw
6
6
80
50
2000
B
S 45-A
Hinge on hinge frame assembly
ISE IDEN
EM
G
F
B
L
S
C
G
PR
Single sided self
hinging cabinets
A
A
FL
S
L
P
P
D
Self hinging
retrofit adapter
D
D
Combination file name:**
FR1100
FW1100
File name
N/A
Cabinet:
Product Page:
Overall depth:
BSHF-R680
S3-A
D: 10 1/8” [257mm]
BSHF-W850
S7-A
D: 12” [304mm]
Retainer:
Product Page:
Overall depth:
BSH7002
S9-A
see page S9-A
D
Double sided self
hinging cabinets
X SYS
BO
T
C: This frame fits all self hinging cabinets
F: Main frame
FL: Face frame for plastic with clear Lens
B: 1104 corner bracket
S: 2107 corner bracket screws
L: Lock strip see below
P: 3/16” [5mm] plastic
G: 2105 Weather seal gasket
A: 2106A Top hinging Bottom locking
TION S
IG
N
CA
FI
TI
M
E
BSH1100
D
D
Combination file name:**
DR1100
DM1100
DW1100
Cabinet:
Product Page:
Overall depth:
BSHD-R8740
S13-A
D: 15" [381 mm]
BSHD-M1020
S15-A
D: 17 1/4" [439 mm]
BSHD-W1300
S17-A
D: 19 1/2” [495mm]
** CAD drawings complete with bill of materials can be downloaded and used for presentations, fabrication and permit drawings @ www.signalex.com.
Installing plastic lockstrips
Working with Polycarbonate or Acrylic plastic faces
A - Cut plastic to sign height less ½" [13mm]
T - Top lock strip 3/4” [19mm]
TNUOM KCART
SRETTEL
Securing plastic into a face frame is done
by solvent-welding lock strips to the top and
bottom of the plastic face. Lock strips should
be fabricated to the guidelines below, and
are 6" [152 mm] shorter on each side, to avoid
interference with the corner brackets.
E.g. plastic length 12 ft., therefore lock strip
length is 11 ft.
Calculating plastic expansion and contraction
Maximum expansion and contraction
F x T x L x V
Expansion - contraction factor:
Polycarbonate 0.000375 Acrylic 0.000410.
B
B - Bottom lock strip 3/8” [9mm]
S 46-A
A 20 ft. long piece of acrylic could expand
and contract 1/4". In general, for signs longer
than 18 ft., cut the plastic shorter by 1/4" for
every 6 ft. added length. A custom-fabricated
compensator may be required to overcome
2105
material limitations.
2108
2109
Fasteners
2107
2106
2106A
20
250
250
2000
100
100
© 2003 SIGNALEX INC. ALL RIGHTS RESERVED
Expansion - contraction Factor : F
Material Thickness : T
Temperature variance in Fahrenheit : V
Material Length : L