Selection of stamping die clamping system
Transcription
Selection of stamping die clamping system
Selec tion of st amping die c lamping system S t a m p i n g d i e c la m p i n g syste m S e l e c t i o n P as c al c lamp model TXA model TXC TXE page → 44 page → 22 It is sloted in T-slot and U-cut of the die is clamped. model model page → 52 Automatic slidable clamp with air cylinder. It enables to shorten the die exchange time. TYA model Automatic slidable clamp which utilizes the entire lower surface. TYC Accessory Clamp hook model FX□ For TXA temporary hanging page → 35 page → 86 page → 68 T-slotted manual slide type of clamp with lever. It is suitable for the die without U-cut in clamp portion. Clamp hook model FYA For TYA temporary hanging Automatic slidable clamp with air cylinder. It enables to shorten the die exchange time. page → 83 Die-li fter & D i e-r oller Die-lifter model DLF Die-roller With DLF series, heavy dies are lifted by hydraulic force. The rollers enable operator to move the die easily and smoothly. page → 98 model DRA A spring lifting roller that does not need hydraulic source. The compact design allows an easy installation just to slot it in the machine T-slots. page → 120 C ontr ol s ys tem Pascal control unit(solenoid operated) Pascal power unit Pascal non-leak valve unit It is an air-driven hydraulic control unit of the electrical control (solenoid operation), combined with Pascal pump and Pascal non leak valve unit. A hydraulic source combined with a compact and high capacity Pascal pump and oil reservoir for actuation of the clamp. It can discharge 24.5 MPa of hydraulic pressure by means of compressed air. A directional hydraulic valve unit for clamp actuation. It contains a reliable non leak valve in the body to positively maintain the circuit pressure even though power source fails to deliver the oil. model HCS model HUT (For small and medium press machine) page → 129 model HCP (For medium and large press machine) page → 131 17 model VHA (Manual operated) page → 135 page → 133 Air solenoid valve unit model GSA page → 139 An air directional solenoid valve unit. It is applied for the automatic slidable clamp TXC/TYC with air cylinder control. model VSB (Solenoid operated) page → 137 Selec tion of st amping die c lamping system Die U-cut With U-cut Die Without U-cut Unclamp on the mold Unclamp on the die Bolster Bolster T-slot T-slot Manual slidable type Manual slidable type model TXA model TYA Clamp Clamp Automatic slidable type model model S t a m p i n g d i e c la m p i n g syste m S e l e c t i o n C lamp model Automatic slidable type TXC TXE model TYC * The unification of die thickness is conditions for the clamp use. If it is not unified, contact Pascal. Swing clamp model The clamp rod swings and prevents the interference at time of load/unload of die. TNA model THB *It is not mentioned in this catalogue, so contact Pascal. Clamp for c e and q uanti ty Determine the size and quantity of the clamp in such a way that the total clamping force, i.e. clamping force by quantity, must be higher than the value stated below. It should be better for stamping operation to increase the number of the clamp by lowering the force for each clamp, rather than decreasing the number of clamps raising the force for each. The total clamping force, i.e. clamp force by quantity Crank press > : 10% of machine tonnage High speed press : 20% of machine tonnage Hydraulic press : die opening force For tonnage 1100kN crank press If 4 pieces of model TXA040 (clamping force 39.2kN) are installed on both of slide and bolster, total clamping force would be 156.8kN (39.2 x 4), which represents about 14% of machine tonnage. The proper size and quantity of clamps differs depending on the condition of die and machine. Please contact Pascal sales representative or customer center for the details. 18 S t a m p i n g d i e c la m p i n g syste m S e l e c t i o n Selec tion of st amping die c lamping system Pascal control system For the control system supplying the hydraulic pressure to the Clamp and Die-lifter, the compacted Control unit model HCS is recommended. For the manual operation, please select the Non leak valve unit model VHA(operated manually) and Power unit model HUT. Air 0.47MPa Pascal control unit Air model Hydraulic 24.5MPa HCS (Solenoid operated) Pascal clamp Pascal non-leak valve unit Pascal power unit model TXA Hydraulic 24.5MPa Air 0.47MPa + Air model TYA model HUT model VHA (Manual operated) Die-lifter Pascal non-leak valve unit Pascal power unit Air 0.47MPa Hydraulic 24.5MPa + Air model HUT model VSB (Solenoid operated) 19 model DLF Selec tion of st amping die c lamping system S t a m p i n g d i e c la m p i n g syste m S e l e c t i o n Example of hydraulic circuit Press machine D D F circuits(Solenoid operated) Operation p panel Control box Control unit HCS□-H2DDF Slide Air 0.47MPa Upper die Pascal clamp TXA Lower die Bolster Hydraulic 24.5MPa Pascal clamp TYA Die-lifter DLF A C circuits(Manual operated) Press machine Operation p panel Control box Non-leak valve unit VHA-AC Power unit HUT-2 Slide Pascal clamp TXA Air 0.47MPa Upper die Lower die Bolster Pascal clamp TYA Return pipe Hydraulic 24.5MPa Die-lifter DLF D D F circuits(Solenoid operated) Press machine Operation panel p Control box Non-leak valve unit VSB□-H2DDF Power unit HUT-2 Slide Pascal clamp TXA Air 0.47MPa Upper die Lower die Return pipe Bolster Pascal clamp TYA Hydraulic 24.5MPa Die-lifter DLF 20 21 P a s c a l c l a m p TXA Pascal clamp model TXA P a s c a l c l a m p TXA Pascal clamp 22 TXA P a s c a l c l a m p TXA Pasc al c lamp T X A Model designation Clamp hook model FX series (Accessory) TXA 063 Clamp hook model FXA upper type Clamping force For temporary hanging. Refer to page → 35 for the details. Refer to the below specifications for the details. Specifications Model Clamping force (at 24.5 MPa) TXA010 kN 9.8 TXA020 TXA040 19.6 39.2 TXA063 TXA100 61.7 MPa Full stroke mm 5 8 Clamping stroke mm 3 5 Safety stroke mm 2 Operating temperature ℃ Approximate weight kg TXA250 98 156 245 32 54 84 5 8 18 36.7 Proof pressure Cylinder capacity (at full stroke) cm3 TXA160 3 2.0 6.5 0.7 1 13 21 0 ∼ 70 (Standard) 2 3 ● Max. hydraulic pressure:24.5MPa ● Weight varies according to the die thickness and dimension of clamp rod. ● Clamping stroke and safety stroke are the standard, however they are subject to change depending on dimensions of die and T-slot. Contact Pascal for the details. 23 TXA Return spring Safety stroke Piston Hydraulic connection port K (Hydraulic port location can be rotated by turning the cylinder by hand.) E øF Cylinder Die Clamping stroke Bolster øI B Clamp rod T-slot dimension and die thickness Full stroke Bolster J d øG A Safety stroke h+d Die thickness h P Die P a s c a l c l a m p TXA Clamping stroke Pasc al c lamp T X A U-cut dimension Die h+d a Q j m c d h (R n/2) Bolster b n mm Model TXA010 TXA020 TXA040 TXA063 TXA100 TXA160 TXA250 E 37 52 59 65 71 78 100 øF 38 49 62 78 98 127 157 øG 13 16 25 30 40 50 60 øI 30 38 60 65 80 90 100 Hydraulic connection port K Rc1/8 Rc1/4 P 9 12 13.5 15 16 16 18 Min. a 6 10 12 15 18 23 27 70 80 90 100 110 120 120 18 21 24 Max. h+d ± 0.2 Tolerance of dimension d Min. j 6 9 11 15 ± 0.3 Tolerance of dimension h 13.5 17 23.5 29 38 47 56 Min. Q 7 9 11 14 18 22 26 Max. n 20 30 35 40 50 60 70 m ● Specify T-slot dimensions a, b, d, j and die thickness h. For brand new machine, machine d and h dimensions with the tolerance shown in the above table. For existing machine, specify tolerance of 0.1mm unit on d and h dimensions. ● Dimensions A, B, J are determined based on T-slot dimension. ● In case U-cut width n is smaller than T-slot dimension a, contact Pascal. ● In case dimension is over Max. h+d, refer to the page →26 Long clamp rod type. 24 P a s c a l c l a m p TXA Special type Pasc al c lamp T X A Spec ial t y pe □ TXA -H H Long clamp rod type E With die detection proximity switch It is applied in case the die thickness is over the standard. It prevents clamp misplace. page → 27 Die detection proximity switch page → 26 V Heat proof type □ TXA E □ X Long stroke type TXA -X □ TXA -V It is applied under condition that the die and its surroundings are in high temperature. It is applied in case the variations of dimension h of die thickness are wide. page → 28 Operating temperature : 5 ∼ 120℃ K Cylinder fixed type □ TXA K It is applied in case the cylinder is mounted in bolster. □ W Wide rod type TXA W Tap hole page → 29 Die It is applied at the point which intersects with T-slot or the point with cushion pin hole. page → 31 Bolster Cushion pin hole L Lock type □ TXA -L S Clamp rod thread type It is applied without T-slot. It can fix the clamp installed on the position out of reach, such as the rear side. page → 33 Thread page → 32 Lock bolt 25 □ TXA -S TXA□-H Pasc al c lamp T X A Long clamp rod t ype P a s c a l c l a m p TXA Special type H Long clamp rod type Special type It is applied in case the die thickness is over the standard. Model designation TXA 063 H Clamping force TXA010 TXA020 TXA040 TXA063 TXA100 TXA160 TXA250 Hydraulic connection port Long clamp rod d h+d h Die mm Model TXA010-H TXA020-H TXA040-H TXA063-H TXA100-H TXA160-H TXA250-H h+d h+d > 70 h+d > 80 h+d > 90 h+d > 100 h+d > 110 h+d > 120 h+d > 120 26 P a s c a l c l a m p TXA Special type TXA□E E Pasc al c lamp T X A With die detection proximity switch With die detection proximity switch Special type Model designation TXA 063 It prevents clamp misplace. E L 0 1 Clamping force 1 Clamping force TXA040 TXA063 TXA100 2 Proximity switch 3 Mounting position of die detection proximity switch 3 Mounting position L :Left side of die detection proximity switch R :Right side 2 Proximity switch 0 1 2 3 DC24V 2-Wire DC24V 3-Wire(NPN) AC100V 2-Wire DC24V 3-Wire(PNP) E2E-X7D1-N E2E-X5E1 E2E-X5Y1 E2E-X5F1 Symbol of proximity switch model Specifications Model Manufacturer name OMRON Insulation vinyl cable length 5m Mounting position of die detection proximity switch Mounting position of die detection proximity switch L :Left side R :Right side Die detection proximity switch Die detection proximity switch Hydraulic connection port (Port position is unchangeable.) Q AA BB FF FF h DD 24 AA 2 CC 2 ø1 8 h DD 24 8.2 CC 8.2 Hydraulic connection port (Port position is unchangeable.) Q BB mm 27 Model TXA040E TXA063E TXA100E AA 45 45 51.5 BB 63 63 75 FF 53 53 60 DD 24.7 24.7 31.7 CC 10.7 10.7 16.7 Q 22 25 30 Min. h 30 30 40 TXA□-X Long stroke type Special type Long stroke t ype P a s c a l c l a m p TXA Special type X Pasc al c lamp T X A It is applied in case the variations of dimension h of die thickness are wide. Model designation X 10 TXA 063 1 Clamping force TXA020 TXA040 TXA063 TXA100 TXA160 1 Clamping force Cylinder height E Safety stroke Clamping stroke 2 Full stroke( mm) Hydraulic connection port Position of hydraulic connection port P Safety stroke Die Bolster 2 Full stroke (mm) Full stroke X Clamping stroke Long stroke 10 ∼ 20 mm ● TXA020-X mm ● TXA063-X mm Full stroke X − 12 16 20 Full stroke X 10 12 16 Cylinder height E − 65 73 81 Cylinder height E 73 77 88 103 20 Position of hydraulic connection port P 15 17 15 27 Full stroke X 10 12 16 94 Cylinder height E 79 83 94 107 13.5 Position of hydraulic connection port P 16 16 16 16 Full stroke X 10 12 16 20 Cylinder height E 80 86 101 109 Position of hydraulic connection port P 16 20 24 28 Position of hydraulic connection port P − 12 12 ● TXA040-X Full stroke X Cylinder height E Position of hydraulic connection port P mm 10 63 15.5 12 67 15.5 16 80 13.5 20 20 ● TXA100-X mm 20 ● TXA160-X ● Pascal selects optional length of the stroke. Contact Pascal for the details. ● Confirm the length of clamping stroke and safety stroke with the approval drawing. mm 28 P a s c a l c l a m p TXA Special type TXA□K Pasc al c lamp T X A K Cylinder fixed type Special type Cylinder f ixed t ype It is applied in case the cylinder is mounted in bolster. Model designation TXA 063 K 080 1 Clamping force TXA020 TXA040 TXA063 TXA100 1 Clamping force 2 Clamping height L(mm) 2 Clamping height(mm) Refer to the below table "Range of Safety stroke clamping height L/ tolerance". øI Mount screws (Not furnished) J øG Bolster d Die Clamping height L Clamping stroke Full stroke * Indicated in 3 digits T Die Bolster E P M Cylinder fixed øF Hydraulic connection port mm Model ø I 2 2 TXA020K TXA040K TXA063K TXA100K 40 50 63 75 J 18 25 25 32 øG 16 24 30 34 P 12 13.5 15 16 E 52 59 65 71 øF 49 62 78 98 T 36 46 62 82 M M6 depth 10 M6 depth 12 M10 depth 15 M10 depth 15 50 ∼ 100 65 ∼ 220 80 ∼ 220 85 ∼ 230 ± 0.5 ± 0.5 ± 0.5 ± 0.5 Range of clamping height L Tolerance of clamping height L dimension ● Specify clamping height L dimension. ● In case the lift stroke of Die-lifter is large, the clamping stroke extension is necessary, so contact Pascal. 29 TXA□K Pasc al c lamp T X A Cylinder f ixed t ype Special type U-cut dimension Dimensional drawing to clamp on bolster R b/2 R a/2 s m R n/2 P a s c a l c l a m p TXA Special type Mounti ng detai ls a n t b d f h øe øg mm Model TXA020K TXA040K TXA063K TXA100K a 20 28 36 38 ∼ 42 t 36 46 62 82 b 52 70 90 110 Min. d 30 40 50 50 Min. h 20 25 30 30 øe 11 11 17.5 17.5 f 8 8 13 13 6.8 6.8 11 11 øg n 20 28 ∼ 30 34 ∼ 36 38 ∼ 42 Min. m 20 20 40 35 Min. s 25 32 40 50 30 P a s c a l c l a m p TXA Special type TXA□W Pasc al c lamp T X A W Wide rod type Wide rod t ype Special type It is applied at the point which intersects with T-slot or the point with cushion pin hole. Model designation TXA 063 W Clamping force TXA010 TXA020 TXA040 TXA063 TXA100 TXA160 Hydraulic connection port Die T-slot Wide rod diameter øI -10 mm Model TXA010W TXA020W TXA040W TXA063W TXA100W TXA160W Wide rod diameter øI 45 58 90 98 120 135 Model designation ● In case the clamp is placed at the T-slot that has a hole for the TXA 063 W cushion pin, specify the dimension 095 of the clamp rod referring to the Clamping force TXA040 TXA063 TXA100 table shown below. Wide rod diameter øI(mm) *When choose special type, the 3 digits number is added in the end. Max. producible rod diameter øl Model TXA040W-□ Clamp rod diameter øG 30 Cushion pin hole diameter øp TXA100W-□ 25 30 40 95 100 110 35 105 110 120 40 115 120 130 45 125 130 140 50 135 140 150 55 145 150 160 60 155 160 170 65 165 170 180 70 175 180 190 Relational expression øI =(øp+øG÷2+5)×2 31 mm TXA063W-□ Die øG Cushion pin hole øp 5 Wide rod diameter øI -10 TXA□-L Lock type Special type Lock t ype P a s c a l c l a m p TXA Special type L Pasc al c lamp T X A It can fix the clamp installed on the position out of reach, such as the rear side. Model designation L TXA 063 Clamping stroke LX TXA020 TXA040 TXA063 TXA100 TXA160 Clamping stroke Safety stroke Clamping force Safety stroke Die T-slot dimension Lock bolt a LY M L 45° c Full stroke Hydraulic connection port mm Model TXA020-L TXA040-L TXA063-L TXA100-L TXA160-L Min. a 11.5 14.5 15 18 23 ● Lock bolt size differs according to c dimension of T-slot. Model TXA020-L Range of c dimension of T-slot M×L LX 17.7 < c ≦21.2 M6×29 27.9 21.2 < c ≦24.7 M6×34 24.7 < c ≦28.2 28.2 < c ≦31.8 TXA040-L LY TXA063-L mm TXA100-L TXA160-L M×L LX LY 28.9 M8 × 29 30.6 31.6 31.4 32.4 M8 × 34 34.2 35.2 M6×39 34.9 35.9 M8 × 39 37.7 38.7 M6×44 38.5 39.5 M8 × 44 41.2 42.2 31.8 < c ≦35.3 M6×49 42.0 43.0 M8 × 49 44.8 45.8 35.3 < c ≦38.8 M6×54 45.5 46.5 M8 × 54 48.3 49.3 38.8 < c ≦42.3 M6×59 49.1 50.1 M8 × 59 51.9 52.9 42.3 < c ≦45.9 M6×64 52.6 53.6 M8 × 64 55.4 56.4 45.9 < c ≦49.4 M6×69 56.2 57.2 M8 × 69 58.9 59.9 49.4 < c ≦52.9 M6×74 59.7 60.7 M8 × 74 62.5 63.5 52.9 < c ≦56.5 M6×79 63.2 64.2 M8 × 79 66.0 67.0 56.5 < c ≦60.1 M6×84 66.8 67.8 M8 × 84 69.5 70.5 32 TXA□-S P a s c a l c l a m p TXA Special type Pasc al c lamp T X A S Special type Clamp rod thread type Clamp rod thread t ype It is applied without T-slot. Model designation S TXA 063 Clamping force TXA010 TXA020 TXA040 TXA063 TXA100 TXA160 Thread size M N Rod length L Clamp rod thread Thread length Q R Hydraulic connection port Clamp rod thread ● The drawing indicated:position of unclamped mm Model TXA010-S TXA020-S TXA040-S TXA063-S TXA100-S TXA160-S Thread size M M12 × 1.75 M16 × 2 M22 × 2.5 M27 × 3 M36 × 4 M45 × 4.5 Width across flats N 10 11.5 18.5 21.5 29.5 35.5 ● Specify the thread length Q and rod length L. ● R dimension to be changeable depending on Q and L dimensions. Model TXA010-S TXA020-S TXA040-S 10 (10 < L-Q ≦ 20) Width across flats height R Inside the brackets range of L-Q 33 TXA063-S mm TXA100-S TXA160-S − 20 (20 < L-Q) − − 15 (15 < L-Q ≦ 25) − 25 (25 < L-Q) P a s c a l c l a m p TXA Special type 34 FX□ Clamp hook F X ser i es(Ac c e s s o r y) P a s c a l c l a m p TXA Clamp hook For TXA temporary hanging FX A Upper clamp hook F X A Lower clamp hook page → 36 FX B Upper clamp hook with LS page → 37 Limit switch FX D Upper clamp hook with dummy plate page → 39 FX E Upper clamp hook with LS and dummy plate page → 40 Limit switch 35 page → 36 F X C Lower clamp hook with LS page → 38 Limit switch F X D Lower clamp hook with dummy plate page → 39 F X F Lower clamp hook with LS and dummy plate page → 41 Limit switch FXA Upper / Lower c lamp hook(Ac c e s s o r y) Model designation 01 1 Hook size 18 FXA01 FXA02 FXA03 1 Hook size 2 W dimension (mm) 2 W dimension (mm) Refer to the below table Installation example of the upper type of clamp P a s c a l c l a m p TXA Clamp hook FX A Installation example of the lower type of clamp Clamp hook FXA Pascal clamp TXA Clamp hook FXA Pascal clamp TXA ● The shape of the upper and lower type of hook is the same. ● Do not operate the machine with clamp hung on the clamp hook. T-slot dimension B W a Bolster(Lower die) Slide(Upper die) øH Mount screw C A J 2-øH F 2-øL Hook type Reference specification Mount screw type (option) FXA01 2-M5 length 12 FXA-A05 FXA02 2-M6 length 14 FXA-A06 øK Mount screw TXA010 E G D T Clamp model ● The mount screw is not furnished. If necessary, order the mount screw type sold separately. Hook type Reference specification Mount screw type (option) FXA01 2-M6 length 14 FXA-A06 FXA02 2-M8 length 16 FXA-A08 FXA03 2-M8 length 16 FXA-A08 TXA020 / TXA040 TXA063 / TXA100 Less than Less than Less than 15∼18 19∼22 23∼28 15∼18 19∼22 23∼28 29∼34 23 ∼ 28 29 ∼ 34 35 ∼ 40 14 14 22 FXA01 FXA01 FXA01 FXA01 FXA02 FXA02 FXA02 FXA02 FXA02 FXA03 FXA03 FXA03 FXA03 Clamp hook type -14 -18 -22 -28 -14 -18 -22 -28 -34 -22 -28 -34 -40 mm 14 18 22 28 14 18 22 28 34 22 28 34 40 W T-slot a mm A mm 65 90 120 B mm 50 65 75 C mm 50 65 90 D mm 25 25 25 E mm 12 17 17 G mm 17 17 17 T mm F mm øH mm J mm øL mm kg Weight 2.3 17 5.5 35 3.2 26 6.8 3.2 ー ー 49 49 6.8 9 9 0.1 0.2 0.3 36 FXB Upper c lamp hook with LS (Ac c e s s o r y) P a s c a l c l a m p TXA Clamp hook Model designation FX B 18 01 1 Hook size 11 FXB01 FXB02 FXB03 FXB04 FXB05 1 Hook size 2 W dimension (mm) 2 W dimension(mm) Refer to the below table 3 J dimension(mm) 3 J dimension(mm) Installation example ● Do not operate the machine with Clamp hook with Limit switch FXB clamp hung on the clamp hook. Limit switch WLD2-LD AC,DC10∼115V (OMRON) Pascal clamp TXA 56 T-leg dimension 100 4-ø9 6 Slide 80 Mount screw hole ● The mount screw is not furnished. If necessary, order the mount screw type sold separately. J j Mount screw 20 T-slot a FXB01 FXB02 FXB03 FXB04 FXB05 W A Clamp model Hook type J+18 8 90 a TXA010 mm Clamp hook type W mm A mm Reference Mount screw type specification (option) 4-M8 length 16 FXB-A08 TXA020 Less than 14 15∼18 19∼22 23∼28 Less than 14 15∼18 19∼22 23∼28 29∼34 FXB01-14 FXB01-18 FXB01-22 FXB01-28 FXB02-14 FXB02-18 FXB02-22 FXB02-28 FXB02-34 14 18 22 28 14 18 22 28 34 55 kg Weight (Approx) (Reference J dimension) mm 70 1.6 (J=11) Clamp model 1.6 (J=15) TXA040 TXA063 TXA100 Less than Less than Less than mm 15∼18 19∼22 23∼28 29∼34 23∼28 29∼34 35∼40 23∼28 29∼34 35∼40 14 22 22 T-slot a Clamp hook type W mm A mm kg Weight (Approx) (Reference J dimension) mm 37 10 10 T-slot dimension FXB03 -14 FXB03 -18 14 18 FXB03 -22 FXB03 -28 FXB03 -34 FXB04 -22 FXB04 -28 FXB04 -34 FXB04 -40 FXB05 -22 FXB05 -28 FXB05 -34 FXB05 -40 22 28 34 22 28 34 40 22 28 34 40 90 1.7 (J=17) 95 1.7 (J=19) 110 1.8 (J=19) FXC Lower c lamp hook with LS (Ac c e s s o r y) Model designation 1 Hook size 18 01 P a s c a l c l a m p TXA Clamp hook FX C FXC01 FXC02 FXC03 FXC04 FXC05 1 Hook size 2 W dimension (mm) 2 W dimension (mm) Refer to the below table Installation example Clamp hook with Limit switch FXC Limit switch WLD2-LD AC,DC10∼115V (OMRON) Pascal clamp TXA ● Do not operate the machine with clamp hung on the clamp hook. 56 100 4-ø9 6 10 80 T-slot dimension 10 Mount screw hole ● The mount screw is not furnished. If necessary, order the mount screw type sold separately. a 90 Mount screw Hook type B 8 20 Bolster A W Clamp model T-slot a FXC01 FXC02 FXC03 FXC04 FXC05 TXA010 mm Clamp hook type Reference Mount screw type specification (option) 4-M8 length 16 TXA020 Less than 14 15∼18 19∼22 23∼28 Less than 14 15∼18 19∼22 23∼28 29∼34 FXC01-14 FXC01-18 FXC01-22 FXC01-28 FXC02-14 FXC02-18 FXC02-22 FXC02-28 FXC02-34 14 18 22 28 14 18 22 28 34 W mm A mm 55 70 G mm 55 70 Weight FXC-A08 1.7 kg Clamp model 1.8 TXA040 TXA063 TXA100 Less than Less than Less than mm 15∼18 19∼22 23∼28 29∼34 23∼28 29∼34 35∼40 23∼28 29∼34 35∼40 14 22 22 T-slot a Clamp hook type FXC03 -14 FXC03 -18 14 18 FXC03 -22 FXC03 -28 FXC03 -34 FXC04 -22 FXC04 -28 FXC04 -34 FXC04 -40 FXC05 -22 FXC05 -28 FXC05 -34 FXC05 -40 22 28 34 22 28 34 40 22 28 34 40 W mm A mm 90 110 130 G mm 77 83 89 Weight kg 1.9 2.0 2.1 38 FXD Upper/ Lower c lamp hook with dummy plate (Ac c e s s o r y) P a s c a l c l a m p TXA Clamp hook Model designation FX D 01 18 1 Hook size 38 FXD01 FXD02 FXD03 1 Hook size 2 W dimension (mm) 2 W dimension (mm) Refer to the below table 3 d+h dimension (mm) 3 d+h dimension (mm) Installation example of the upper type of clamp Installation example of the lower type of clamp Pascal clamp TXA Clamp plate hook FXD Clamp plate hook FXD Pascal clamp TXA ● The shape of the upper and lower type of hook is the same. ● The clamp plate which fixes the unused clamp outside machine is attached. T-slot dimension Die W d 110 h W+12 a ● The mount screw is not furnished. If necessary, order the mount screw type sold separately. 12 Bolster(Lower die) Slide(Upper die) A Mount screw 2-ø11 TXA010 Clamp model Hook type 3 d+h+5 G Mount screw hole FXD01 FXD02 FXD03 FXD04 FXD05 d+h 90 TXA020 / TXA040 Reference Mount screw type (option) specification 2-M10 length 30 FXD-A10 TXA063 / TXA100 Less than Less than Less than 15∼18 19∼22 23∼28 15∼18 19∼22 23∼28 29∼34 23∼28 29∼34 35∼40 14 14 22 FXD01 FXD01 FXD01 FXD01 FXD02 FXD02 FXD02 FXD02 FXD02 FXD03 FXD03 FXD03 FXD03 Clamp hook type -14 -18 -22 -28 -14 -18 -22 -28 -34 -22 -28 -34 -40 mm 14 18 22 28 14 18 22 28 34 22 28 34 40 W T-slot a mm A mm 60 100 125 G mm 22 30 30 Wight(Approx) kg (Reference d+h mm dimension) 39 0.6 (d+h=38) 1.1 (d+h=61) 1.6 (d+h=83) FXE Upper c lamp hook with LS and dummy plate (Ac c e s s o r y) Model designation 01 18 1 Hook size 11 38 P a s c a l c l a m p TXA Clamp hook FX E FXE01 FXE02 FXE03 FXE04 FXE05 1 Hook size 2 W dimension (mm) 2 W dimension (mm) Refer to the below table. 3 d+h dimension (mm) 3 d+h dimension (mm) Refer to T-slot dimension. 4 J dimension (mm) 4 J dimension (mm) Installation example ● The clamp plate which fixes Clamp plate hook with Limit switch FXE the unused clamp outside machine is attached. Limit switch WLD2-LD AC,DC10∼115V (OMRON) Pascal clamp TXA T-leg dimension 56 Slide 10 Mount screw hole J j 100 80 4-ø9 6 10 T-slot dimension ● The mount screw is not furnished. If necessary, order the mount screw type sold separately. 90 h d Mount screw d+h Reference Mount screw type (option) specification FXE01 FXE02 FXE03 FXE04 FXE05 d+h+J+12 2 a Die Hook type 4-M8 length 16 FXE-A08 W A W+24 TXA010 Clamp model T-slot a mm Less than14 Clamp hook type W mm A Wight(Approx) (Reference d,h,J dimension) 19∼22 23∼28 Less than14 15∼18 19∼22 23∼28 29∼34 FXE01-14 FXE01-18 FXE01-22 FXE01-28 FXE02-14 FXE02-18 FXE02-22 FXE02-28 FXE02-34 14 18 22 28 14 18 22 28 34 mm 56 71 kg mm 1.9 (d+h=38, J=11) 2.2 (d+h=49, J=15) TXA040 Clamp model TXA020 15∼18 TXA063 TXA100 W Less than Less than Less than mm 15∼18 19∼22 23∼28 29∼34 23∼28 29∼34 35∼40 23∼28 29∼34 35∼40 14 22 22 FXE03 FXE03 FXE03 FXE03 FXE03 FXE04 FXE04 FXE04 FXE04 FXE05 FXE05 FXE05 FXE05 -14 -18 -22 -28 -34 -22 -28 -34 -40 -22 -28 -34 -40 mm 14 18 22 28 34 22 28 34 40 22 28 34 40 A mm T-slot a Clamp hook type Wight(Approx) (Reference d,h,J dimension) kg mm 91 2.7 (d+h=61, J=17) 106 131 3.2 (d+h=73, J=19) 3.8 (d+h=83, J=19) 40 FXF Lower c lamp hook with LS and dummy plate (Ac c e s s o r y) P a s c a l c l a m p TXA Clamp hook Model designation FX F 18 01 1 Hook size 38 FXF01 FXF02 FXF03 FXF04 FXF05 1 Hook size 2 W dimension (mm) 2 W dimension (mm) Refer to the below table. 3 d+h dimension (mm) 3 d+h dimension (mm) Installation example ● The clamp plate which fixes the Clamp plate hook with Limit switch FXF unused clamp outside machine is attached. Limit switch WLD2-LD AC,DC10∼115V (OMRON) Pascal clamp TXA 4-ø9 56 6 Mount screw hole a 10 ● The mount screw is not furnished. If necessary, order the mount screw type sold separately. 90 d h Die 100 80 10 T-slot dimension Mount screw Hook type FXF01 FXF02 FXF03 FXF04 FXF05 G+d+h d+h 2 Bolster Reference Mount screw type (option) specification 4-M8 length 16 FXF-A08 W A W+24 TXA010 Clamp model T-slot a mm Clamp hook type 15∼18 19∼22 FXF01-14 FXF01-18 14 18 23∼28 Less than14 15∼18 19∼22 23∼28 29∼34 FXF01-22 FXF01-28 FXF02-14 FXF02-18 FXF02-22 FXF02-28 FXF02-34 22 28 14 18 22 28 34 W mm A mm 56 71 G mm 49 64 kg mm 2.1 (d+h=38) 2.4 (d+h=49) Wight(Approx) (Reference d+h dimension) TXA040 Clamp model TXA063 TXA100 W Less than Less than Less than 15∼18 19∼22 23∼28 29∼34 23∼28 29∼34 35∼40 23∼28 29∼34 35∼40 14 22 22 FXF03 FXF03 FXF03 FXF03 FXF03 FXF04 FXF04 FXF04 FXF04 FXF05 FXF05 FXF05 FXF05 -14 -18 -22 -28 -34 -22 -28 -34 -40 -22 -28 -34 -40 mm 14 18 22 28 34 22 28 34 40 22 28 34 40 A mm 91 106 131 G mm 71 77 83 T-slot a mm Clamp hook type Wight(Approx) (Reference d+h dimension) 41 TXA020 Less than14 kg mm 2.9 (d+h=61) 3.4 (d+h=73) 4.0 (d+h=83) P a s c a l c l a m p TXA Clamp hook 42 43 Automat i c slidable TXC model TXC Pascal clamp automatic slidable type Automat i c slidable TXC Pascal clamp 44 TXC Automat ic sli dable t y pe T XC Automat i c slidable TXC Automatic slidable clamp with air cylinder. It enables to shorten the die exchange time. Clamp rod Slide Air cylinder m n a Full stroke Return spring Clamping stroke Piston Safety stroke Cylinder Q h h+d c Hydraulic connection port K (R n/2) d j h+d d b Die Die thickness h U-cut dimension T-slot dimension and die thickness Specifications Model kN Clamping force (at 24.5 MPa) MPa Proof pressure mm Full stroke mm Clamping stroke mm Safety stroke cm3 Cylinder capacity (at full stroke) ℃ Operating temperature kg Approximate weight mm Range of dimension a mm Min. h mm Max. h+d mm Tolerance of dimension d Tolerance of dimension j (only lower die) mm mm Tolerance of dimension h mm Min. m mm Range of dimension n TXC020 19.6 TXC040 TXC063 39.2 61.7 TXC100 98 36.7 8 5 3 6.5 2 18 ∼ 28 80 13 3 21 0 ∼ 70 (Standard) 4 22 ∼ 32 30 90 100 32 6 28 ∼ 36 40 110 ± 0.2 0 ∼ +1 ± 0.3 15 22 ∼ 30 40 22 ∼ 35 45 22 ∼ 40 57 28 ∼ 50 ● Max. hydraulic pressure : 24.5MPa ● Weight varies according to the clamp rod dimension and sliding stroke. ● Specify T-slot dimensions a, b, d, j and die thickness h. Tolerance of dimension j is only for the lower die. For brand new machine, machine d, j and h dimension with the tolerance shown in the above table. For existing machine, specify tolerance of 0.1mm unit on d, j and h dimensions. ● In case dimension is over Max. h+d, refer to page →50 Long clamp rod type. ● Stop the press during the clamp wait. 45 TXC Automat ic sli dable t y pe T XC TXC 063 R 0 L − 080 1 Clamping force 1 Clamping force TXC020 : 19.6kN TXC040 : 39.2kN TXC063 : 61.7kN TXC100 : 98kN 2 Proximity switch 3 Mounting position of die detection proximity switch Automat i c slidable TXC Model designation 4 Sliding stroke(mm) *Indicated in 3 digits 2 Proximity switch Symbol of proximity switch model 0 Specifications Model Manufacturer name Insulation vinyl cable length DC24V 2-Wire E2E-X7D1-N 1 2 DC24V 3-Wire(NPN) AC100V 2-Wire E2E-X5E1 E2E-X5Y1 OMRON 5m 3 DC24V 3-Wire(PNP) E2E-X5F1 3 Mounting position of die detection proximity switch Die detection proximity switch L Die detection proximity switch :Left side R :Right side 4 Sliding stroke Slide Die Sliding stroke Model Sliding stroke Air cylinder driven pressure Slide velocity Air cylinder model Air cylinder manufacturer TXC020R mm 50 ∼ 200 MPa mm/s TXC040R TXC063R TXC100R 80 ∼ 200 90 ∼ 200 0.39 ∼ 0.54 30 ∼ 100 CG1BN20-□ SMC 100 ∼ 200 CG1BN32-□ ● Refer to page →48 for the details of sliding stroke. 46 TXC Automat i c slidable TXC Automat ic sli dable t y pe T XC Unclamp CE LL Air cylinder øCZ Slide ←Y Air connection port(backward) Rc1/8 CP E Die Mount screw øF Hydraulic connection port Rc1/4 (Oil connection port location can be changed to any directions by turning the cylinder by hand.) ↑X Clamp Enter into the die Q 12 Slide Backward end detection proximity switch Die detection proximity switch Backward end detection proximity switch VIEW : X HH DD Die CX Air connection port (backward) Rc1/8 GG Die detection proximity switch CE CC Sliding stroke SS AA EE Air connection port (forward) Rc1/8 BB VIEW : Y ● These drawings indicate:mounting position of proximity switch 47 FF L TXC Automat ic sli dable t y pe T XC mm Model TXC020R TXC040R TXC063R TXC100R øCZ 26 26 26 38 øF 49 62 78 98 CP 40 45.5 50 55 E 52 59 65 71 CE 42 54 57 64 CX 18 18 18 20 Q 15 27 30 37 HH 39.5 39.5 39.5 54 GG 16 16 16 22 CC 19 19 19 20 EE 34 34 34 39.5 AA 36 36 36 43 FF 53 53 53 54 BB 50.5 50.5 50.5 57.5 DD 33 33 33 34 Mount screw 4-M6 length 40 4-M6 length 40 4-M6 length 40 4-M8 length 55 Sliding stroke 50 ∼ 200 mm Sliding stroke SS Automat i c slidable TXC D i mens i ons mm TXC020R TXC040R TXC063R TXC100R Overall length LL 50 127 − − − 60 137 − − − 70 147 − − − 80 157 157 − − 90 167 167 167 − 100 177 177 177 181 110 187 187 187 191 120 197 197 197 201 125 202 202 202 206 130 207 207 207 211 140 217 217 217 221 150 227 227 227 231 160 237 237 237 241 170 247 247 247 251 180 257 257 257 261 190 267 267 267 271 200 277 277 277 281 48 TXC Automat i c slidable TXC Automat ic sli dable t y pe T XC Mounti ng detai ls TXC020R TXC040R TXC063R Slide Die x Slide y Die (øF) CE Mounting hole 2-z ● This drawing indicates:mounting position of proximity switch L TXC100R The mounting hole position is the same between TXC100R□L-□ and TXC100R□R-□. Slide Die y x Slide Die (øF) CE Mounting hole 2-z mm 49 Model TXC020R TXC040R TXC063R TXC100R øF 49 62 78 98 CE 42 54 57 64 x 21 21 21 25 y 26 26 26 50 z M6 depth 12 M6 depth 12 M6 depth 12 M8 depth 16 Automat ic sli dable t y pe T XC Spec ial t y pe It is applied in case the die thickness is over the standard. Model designation TXC 063 R 0 L − 080 − H Automat i c slidable TXC Special type H Long clamp rod type 1 Clamping force 2 Proximity switch 1 2 3 4 Refer to page →46 3 Mounting position of die detection proximity switch 4 Sliding stroke(mm)*Indicated in 3 digits Die h h+d d Slide Long clamp rod mm Model TXC020R TXC040R TXC063R TXC100R h+d h+d > 80 h+d > 90 h+d > 100 h+d > 110 V Heat proof type It is applied under condition that the die and its surroundings are in high temperature. Model designation TXC 063 R 0 L − 080 − V 1 Clamping force 2 Proximity switch 1 2 3 4 Refer to page →46 3 Mounting position of die detection proximity switch 4 Sliding stroke(mm)*Indicated in 3 digits ● The operating ambient temperature of heat proof type is 5-120℃. 50 51 Automat i c slidable TXE model Pascal clamp automatic salidable type TXE model TXE A u t o m at i c s l i d a b l e TXE Pascal clamp which utilizes the entire lower surface. 52 TXE Automat ic sli dable t y pe T X E Automat i c slidable TXE Automatic slidable clamp which utilizes the entire lower surface. Specifications Model Clamping force (at 24.5 MPa) kN TXE020 TXE040 TXE063 TXE100 19.6 39.2 61.7 98 21 32 Proof pressure MPa 36.7 Full stroke mm 8 Clamping stroke mm 5 Safety stroke mm Cylinder capacity (at full stroke) cm3 Operating temperature 3 6.5 13 0 ∼ 70 (Standard) ℃ Approximate weight kg Range of dimension a mm Min. h mm Max. h+d mm 4 5 18 ∼ 28 6 22 ∼ 32 28 ∼ 36 30 80 9 40 90 100 110 Tolerance of dimension d mm ± 0.2 Tolerance of dimension j mm 0 ∼ +1 Tolerance of dimension h mm ± 0.3 Min. m mm 15 40 45 57 Range of dimension n mm 22 ∼ 30 22 ∼ 35 22 ∼ 40 28 ∼ 50 ● Max. hydraulic pressure:24.5MPa ● Weight varies according to clamp rod dimension and existence or non-existence of sliding stroke and clamp plate. ● Specify T-slot dimensions a, b, d, j and die thickness h. Tolerance of dimension j is only for the lower die. For brand new machine, machine d, j and h dimensions with the tolerance shown in the above table. For existing machine, specify tolerance of 0.1mm unit on d, j and h dimensions. ● In case dimension is over Max. h+d, refer to page→ 66 Long clamp rod type. ● Stop the press during the clamp wait. 53 TXE Automat ic sli dable t y pe T X E Clamp rod Block Backward end detection proximity switch Slide A u t o m at i c s l i d a b l e TXE Home clamp h+d d Air cylinder Die Die thihness h Die detection proximity switch Hydraulic connection port Clamp retracts outside the slide It can utilize the entire lower surface Full stroke Clamping stroke Safety stroke Clamp T-slot dimension and die thickness U-cut dimension Q h a m (R n/2) h+d c d j b n 54 TXE Automat ic sli dable t y pe T X E Automat i c slidable TXE Model designation TXE C 063 0 L − 090 1 Clamping force 1 Clamping force TXE020 : 19.6kN TXE040 : 39.2kN TXE063 : 61.7kN TXE100 : 98kN 2 Clamp plate Mounting bracket 3 Proximity switch 4 Mounting position of die detection proximity switch 5 Sliding stroke(mm)*Indicated in 3 digits 2 Clamp plate, Mounting bracket Symbol of clamp plate and mounting bracket model B C D E Clamp plate No attached Attached No attached Attached Mounting bracket No attached No attached Attached Attached The clamp plate is necessary, in case each die varies to number of used clamps. Clamping the small sized die Clamping the large sized die Unused clamp Unused clamp ● If the unused clamps are forced to wait and Slide Clamp plate the press is operated, the connecting part will be damaged by vibration. Therefore, specify the clamp plate and let them wait in status of Die clamping. In case the sliding stroke is over 200mm, mounting bracket is necessary. Mounting bracket Slide Die 55 TXE Automat ic sli dable t y pe T X E Symbol of proximity switch model 0 Specifications Model Manufacturer name Insulation vinyl cable length DC24V 2-Wire E2E-X7D1-N 1 2 3 DC24V 3-Wire(NPN) AC100V 2-Wire E2E-X5E1 E2E-X5Y1 OMRON 5m DC24V 3-Wire(PNP) E2E-X5F1 A u t o m at i c s l i d a b l e TXE 3 Proximity switch 4 Mounting position of die detection proximity switch L R :Left side :Right side Die detection proximity switch Die detection proximity switch 5 Sliding stroke Slide Die Sliding stroke Model Sliding stroke Air cylinder driven pressure Slide velocity mm TXE020 TXE040 TXE063 TXE100 50 ∼ 300 80 ∼ 300 90 ∼ 300 100 ∼ 300 MPa mm/s Air cylinder model Air cylinder manufacturer 0.39 ∼ 0.54 30 ∼ 100 CG1BN20-□ CG1BN32-□ SMC ● Refer to pages →58 ∼ 64 for the details of sliding stroke. 56 TXE□B Clamp plate:no attached Mounting bracket:no attached Automat i c slidable TXE Automat ic sli dable t y pe T X E Home clamp LL CK Block 32 Backward end detection proximity switch Air cylinder øCZ Slide ←Y Die detection proximity switch CP E Die øF Hydraulic connection port Rc1/4 (Port position is unchangeable) ↑X Clamp Enter into the die Q CE Sliding stroke SS Backward end detection proximity switch Hydraulic connection port Rc1/4 (Port position is unchangeable) Air connection port (forward) Rc1/8 4-ø11 Mount screw hole 145 Die detection proximity switch 2-ø6 Spring pin hole 45° 70 12 Slide CX VIEW : X Air connection port (backward) Rc1/8 11 GG Die 48.5 62.5 ● These drawings indicate: mounting position of proximity switch 57 VIEW : Y L TXE□B Clamp plate:no attached Mounting bracket:no attached Automat ic sli dable t y pe T X E A u t o m at i c s l i d a b l e TXE B Clamp plate : no attached Model designation Mounting bracket : no attached TXE 063 B 0 L − 090 1 Clamping force 3 Proximity switch 4 Mounting position 1 3 4 Refer to pages → 55 ∼ 56 of die detection proximity switch 5 Sliding stroke(mm)*Indicated in 3 digits 5 Sliding stroke 50 ∼ 200 mm Sliding stroke SS mm TXE020B TXE040B TXE063B TXE100B Overall length LL 50 203.5 − − − 60 213.5 − − − 70 223.5 − − − 80 233.5 252 − − 90 243.5 262 273 − 100 253.5 272 283 304 110 263.5 282 293 314 120 273.5 292 303 324 125 278.5 297 308 329 130 283.5 302 313 334 140 293.5 312 323 344 150 303.5 322 333 354 160 313.5 332 343 364 170 323.5 342 353 374 180 333.5 352 363 384 190 343.5 362 373 394 200 353.5 372 383 404 Ex ter nal di mens i on mm Model TXE020B TXE040B TXE063B TXE100B øCZ 26 26 26 38 øF 49 62 78 98 CP 40 45.5 50 55 E 67 71 75.5 81.5 CK 82.5 101 112 131 CX 94.5 113 124 143 CE 34.5 41 49 59 Q 15 27 30 37 GG 23 23 23 29 Mount screw Spring washer Spring pin 4-M10 length 50 4-M10 2-ø6 length 45 58 TXE□C Clamp plate:attached Mounting bracket:no attached Automat i c slidable TXE Automat ic sli dable t y pe T X E Home clamp LL CK Block 32 Backward end detection proximity switch Air cylinder øCZ Slide ←Y Die detection proximity switch CP E Die Clamp plate øF Hydraulic connection port Rc1/4 (Port position is unchangeable) ↑X Clamp Enter into the die Q CE Sliding stroke SS Backward end detection proximity switch Hydraulic connection port Rc1/4 (Port position is unchangeable ) Air connection port (forward) Rc1/8 4-ø11 Mount screw hole 145 Die detection proximity switch 2-ø6 Spring pin hole 45° 70 12 Slide CX VIEW : X Air connection port (backward) Rc1/8 11 GG Die 48.5 62.5 ● These drawings indicate:mounting position of proximity switch 59 VIEW : Y L TXE□C Clamp plate:attached Mounting bracket:no attached Automat ic sli dable t y pe T X E A u t o m at i c s l i d a b l e TXE C Clamp plate : attached Model designation Mounting bracket : no attached TXE 063 C 0 L − 090 1 Clamping force 3 Proximity switch 4 Mounting position 1 3 4 Refer to pages → 55 ∼ 56 of die detection proximity switch 5 Sliding stroke (mm) *Indicated in 3 digits 5 Sliding stroke 50 ∼ 200 mm Sliding stroke SS mm TXE020C TXE040C TXE063C TXE100C Overall length LL 50 203.5 − − − 60 213.5 − − − 70 223.5 − − − 80 233.5 252 − − 90 243.5 262 273 − 100 253.5 272 283 304 110 263.5 282 293 314 120 273.5 292 303 324 125 278.5 297 308 329 130 283.5 302 313 334 140 293.5 312 323 344 150 303.5 322 333 354 160 313.5 332 343 364 170 323.5 342 353 374 180 333.5 352 363 384 190 343.5 362 373 394 200 353.5 372 383 404 Ex ter nal di mens i on mm Model TXE020C TXE040C TXE063C TXE100C øCZ 26 26 26 38 øF 49 62 78 98 CP 40 45.5 50 55 E 67 71 75.5 81.5 CK 82.5 101 112 131 CX 94.5 113 124 143 CE 34.5 41 49 59 Q 15 27 30 37 GG 23 23 23 29 Mount screw Spring washer Spring pin 4-M10 length 50 4-M10 2-ø6 length 45 60 TXE□D Clamp plate:no attached Mounting bracket:attached Automat i c slidable TXE Automat ic sli dable t y pe T X E Home clamp LL CK Block 32 Backward end detection proximity switch Slide øCZ Mounting bracket ←Y Die CP E Air cylinder Die detection proximity switch øF Hydraulic connection port Rc1/4 (Port position is unchangeable) ↑X Clamp Enter into the die Q CE Sliding stroke SS Backward end detection proximity switch 2-ø6 Spring pin hole 70 CY CX VIEW : X Air connection port (backward) Rc1/8 11 40 Slide 4-ø11 Mount screw hole 145 Die detection proximity switch 45° Die Air connection port (forward) Rc1/8 GG Hydraulic connection port Rc1/4 (Port position is unchangeable) 48.5 62.5 ● These drawings indicate:mounting position of proximity switch 61 VIEW : Y L TXE□D Clamp plate:no attached Mounting bracket:attached Automat ic sli dable t y pe T X E A u t o m at i c s l i d a b l e TXE D Clamp plate : no attached Model designation Mounting bracket : attached TXE 063 D 0 L − 250 1 Clamping force 3 Proximity switch 1 3 4 Refer to pages → 55 ∼ 56 4 Mounting position of die detection proximity switch 5 Sliding stroke (mm) *Indicated in 3 digits 5 Sliding stroke 210 ∼ 300 mm Sliding stroke SS mm TXE020D TXE040D TXE063D TXE100D Overall length LL 210 377 395 406 421 220 387 405 416 431 230 397 415 426 441 240 407 425 436 451 250 417 435 446 461 260 427 445 456 471 270 437 455 466 481 280 447 465 476 491 290 457 475 486 501 300 467 485 496 511 Exte r nal di mens i on mm Model TXE020D TXE040D TXE063D TXE100D øCZ 26 26 26 38 øF 49 62 78 98 CP 40 45.5 50 55 E 67 71 75.5 81.5 CK 82.5 101 112 131 CX 94.5 113 124 143 CE 34.5 41 49 59 Q 15 27 30 37 GG 23 23 23 29 CY 19.2 19.2 19.2 18.6 Mount screw Spring washer Spring pin 4-M10 length 50 4-M10 2-ø6 length 45 62 TXE□E Clamp plate:attached Mounting bracket:attached Automat i c slidable TXE Automat ic sli dable t y pe T X E Home clamp LL CK Block Backward end detection proximity switch 32 Slide øCZ Mounting bracket ←Y Die CP E Air cylinder Die detection proximity switch Clamp plate øF Hydraulic connection port Rc1/4 (Port position is unchangeable) ↑X Clamp Enter into the die Q CE Mounting bracket Slide stroke SS Backward end detection proximity switch Hydraulic connection port Rc1/4 (Port position is unchangeable) Air connection port (forward) Rc1/8 4-ø11 Mount screw hole 145 2-ø6 Spring pin hole Die detection proximity switch CX VIEW : X Air connection port (backward) Rc1/8 11 40 Slide GG 45° 70 CY Die 48.5 62.5 ● These drawings indicate:mounting position of proximity switch 63 VIEW : Y L TXE□E Clamp plate:attached Mounting bracket:attached Automat ic sli dable t y pe T X E A u t o m at i c s l i d a b l e TXE E Clamp plate : attached Model designation Mounting bracket : attached TXE 063 E 0 L − 250 1 Clamping force 3 Proximity switch 1 3 4 Refer to pages → 55 ∼ 56 4 Mounting position of die detection proximity switch 5 Sliding stroke (mm) *Indicated in 3 digits 5 Sliding stroke 210 ∼ 300 mm Sliding stroke SS mm TXE020E TXE040E TXE063E TXE100E Overall length LL 210 377 395 406 421 220 387 405 416 431 230 397 415 426 441 240 407 425 436 451 250 417 435 446 461 260 427 445 456 471 270 437 455 466 481 280 447 465 476 491 290 457 475 486 501 300 467 485 496 511 Exter nal di mens i on mm Model TXE020E TXE040E TXE063E TXE100E øCZ 26 26 26 38 øF 49 62 78 98 CP 40 45.5 50 55 E 67 71 75.5 81.5 CK 82.5 101 112 131 CX 94.5 113 124 143 CE 34.5 41 49 59 Q 15 27 30 37 GG 23 23 23 29 CY 19.2 19.2 19.2 18.6 Mount screw Spring washer Spring pin 4-M10 length 50 4-M10 2-ø6 length 45 64 TXE Automat i c slidable TXE Automat ic sli dable t y pe T X E Mounti ng detai ls Slide Block mounting hole 2-6 depth12 (Co-machining after gauging) 120 Block mounting hole 4-M10 depth20 10 35 50 Slide 65 Automat ic sli dable t y pe T X E Spec ial t y pe It is applied in case the die thickness is over the standard. Model designation TXE 063 C 0 L − 090 − H 1 Clamping force A u t o m at i c s l i d a b l e TXE Special type H Long clamp rod type 2 Clamp plate Mounting bracket 1 2 3 4 5 Refer to pages → 55 ∼ 56 3 Proximity switch 4 Mounting position of die detection proximity switch 5 Sliding stroke( mm) Die h h+d d Slide Long clamp rod mm V Model TXE020 TXE040 TXE063 TXE100 h+d h+d > 80 h+d > 90 h+d > 100 h+d > 110 Heat proof type It is applied under condition that the die and its surroundings are in high temperature. Model designation TXE 063 C 0 L − 090 − V 1 Clamping force 2 Clamp plate Mounting bracket 3 Proximity switch 1 2 3 4 5 Refer to pages → 55 ∼ 56 4 Mounting position of die detection proximity switch 5 Sliding stroke( mm) ● The operating ambient temperature of heat proof type is 5-120℃. 66 67 P a s c a l c l a m p TYA Pascal clamp model TYA Pascal clamp P a s c a l c l a m p TYA 68 TYA Pasc al c lamp T YA P a s c a l c l a m p TYA T-slotted manual slide type of clamp with lever. M o de l d e s i g na t i o n TYA 063 Clamping force Refer to the below specifications for the details. Specifications Model Clamping force (at 24.5 MPa) TYA010 kN 9.8 MPa Full stroke mm 6 Clamping stroke mm 3 Safety stroke mm Cylinder capacity (at full stroke) cm3 Operating temperature ℃ kg TYA040 TYA063 19.6 39.2 61.7 TYA100 TYA160 98 TYA250 156 245 37 61 93 15 25 35 36.7 Proof pressure Approximate weight TYA020 7 8 4 3 2.4 6.3 1 3 4 13.2 22.3 0 ∼ 70(Standard) 4.5 9 ● Max. hydraulic pressure: 24.5MPa ● Weight varies according to the dimension of clamp T-leg and die thickness. ● Clamping stroke and safety stroke are the standard, however they are subject to change depending on dimensions of die and T-slot. Contact Pascal for the details. 69 TYA Pasc al c lamp T YA K R L M S E T F P h N Die T-slot dimension and die thickness Lever pin Hydraulic connection port 2-U (There are two hydraulic connection ports) Lever G Full stroke T-leg Clamping stroke Bolster P a s c a l c l a m p TYA Projection length of T-leg allowance at clamped condition Q Piston j c a Safety stroke d h+d h Cylinder Die Return spring b Bolster mm Model TYA010 K L M Clamping point N P R S T Hydraulic connection port U Max. G Max. Q Min. E Min. a Min. j Tolerance of dimension d Max. h Min. h Tolerance of dimension h 73 15 58 10 31 46.4 20 34.5 Rc1/8 6 18 44.5 10 8 15 TYA020 TYA040 TYA063 101 18 83 12.5 41 58 28 43 143 23 120 16 32.5 73 40 57.5 163 30 133 20 36 93 50 68.5 10 22 54 12.5 9.5 10 32 69.5 15 11.5 50 22.5 28 10 36 81.5 19 15 ± 0.2 60 28 ± 0.3 TYA100 TYA160 TYA250 195 30 165 20 62 104 55 97 230 30 200 20 80 125 60 120 270 30 240 20 90 155 72 156 11 45 107 23 17 12 55 132 27 20 13 69 168 32 23 70 38 80 48 100 68 Rc1/4 ● Specify T-slot dimensions a, b, d, j and die thickness h. For brand new machine, machine d and h dimensions with the tolerance shown in the above table. For existing machine, specify tolerance of 0.1mm unit on d and h dimensions. ● In case dimension is over Max. h, refer to page →72 High distance clamp type. ● In case dimension is less than Min. h, refer to page →74 Low distance clamp type. ● Lever height F varies according to the dimension h. Model Lever height F TYA010 16.5 (25≦h) TYA020 17.5 (32.5≦h) TYA040 27.5 (38≦h) TYA063 29.5 (48≦h) Inside the parenthesis 21.5 (20≦h<25) 22.5 (27.5≦h<32.5) 32.5 (33≦h<38) 39.5 (38≦h<48) is range of h 26.5 (15≦h<20) 27.5 (22.5≦h<27.5) 37.5 (28≦h<33) 49.5 (28≦h<38) TYA100 mm TYA160 TYA250 45 (58≦h) 60 (68≦h) 76 (88≦h) 55 (48≦h<58) 70 (58≦h<68) 86 (78≦h<88) 65 (38≦h<48) 80 (48≦h<58) 96 (68≦h<78) 70 Pasc al c lamp T YA Spec ial t y pe H High distance clamp type □ E With die detection proximity switch TYA E □ TYA -H It prevents clamp misplace. page → 73 It is applied in case the die thickness is over the standard. page → 72 P a s c a l c l a m p TYA Special type Die detection proximity switch V Heat proof type □ T Low distance clamp type TYA -T □ TYA -V It is applied in case the die thickness is thinner than the standard. It is applied under condition that the die and its surroundings are in high temperature. page → 74 Lower type of lever Operating temperature : 5 ∼ 120℃ W Wide lever type TYA -W □ □ TYA -F F Bolted type It is applied in case of clamping without T-slot. Bolt pages → 75 ∼ 76 It is applied in case of clamping the die with U-cut. page → 77 □ J Rear piping type TYA -J L Lock type It is applied in case there are some interferences at clamp side and the side piping connection (standard specification) is not available. page → 78 Hydraulic connection port U With die detection and backward end detection proximity switches It prevents misclamping and the damage due to retract back misplace at die change operation. page → 80 Die detection proximity switch G With handle □ TYA -L It can fix the clamp installed on the position out of reach, such as the rear side. Lock bolt page → 79 □ C T-slot type for lateral direction TYA -C It is applied in case the T-slot is parallel against the die. page → 81 Backward end detection proximity switch □ TYA -G Only for TYA040-250. It does not correspond to TYA010, TYA020. 71 □ TYA U Wide lever Handle T-leg TYA□-H Pasc al c lamp T YA Special type H High distance clamp type High distance clamp t ype It is applied in case the die thickness is over the standard. Model designation H TYA 063 Clamping force TYA010 TYA020 TYA040 TYA063 2-Hydraulic connection port Die T-slot dimension d Die thickness h P a s c a l c l a m p TYA Special type TYA100 TYA160 TYA250 Bolster ● In case the die thickness h is inside range of the below table, specify the high distance clamp type. In case the dimension h, d is over the below table, contact Pascal. mm Model TYA010-H TYA020-H TYA040-H TYA063-H TYA100-H TYA160-H TYA250-H Clamping height h 50 < h ≦ 100 50 < h ≦ 100 50 < h ≦ 130 60 < h ≦ 150 70 < h ≦ 140 80 < h ≦ 130 100 < h ≦ 120 T-slot dimension d d < 30 d < 30 d < 30 d < 40 d < 40 d < 40 d < 40 72 TYA□E E Pasc al c lamp T YA With die detection proximity switch Special type With die detection proximity switch Model designation It prevents clamp misplace. TYA 063 E L 0 1 Clamping force TYA010 TYA020 TYA040 TYA063 TYA100 TYA160 TYA250 1 Clamping force 3 Mounting position of die detection P a s c a l c l a m p TYA Special type 2 Proximity switch proximity switch 3 Mounting position L :Left side R :Right side of die detection proximity switch 2 Proximity switch Proximity switch symbol Specifications Model 0 1 2 3 DC24V 2-Wire DC24V 3-Wire(NPN) AC100V 2-Wire DC24V 3-Wire(PNP) E2E-X7D1-N E2E-X5E1 E2E-X5Y1 E2E-X5F1 Manufacturer name OMRON Insulation vinyl cable length 5m AA Die ø18 BB Bolster Die detection proximity switch 2 CC DD E 2-Hydraulic connection port Die ● These drawings indicate: mounting position of Bolster proximity switch L mm Model TYA020E TYA040E TYA063E TYA100E TYA160E TYA250E AA 42 47 54.5 64.5 74 84 98.5 BB 56.5 61.5 69 79 89 99 113.5 CC 15 15 15 21 26 26 32 DD 29.5 29.5 29.5 38.5 51 51 63 49.5 54 69.5 81.5 107 132 168 Min. E 73 TYA010E TYA□-T T Pasc al c lamp T YA Low distance clamp type Special type Low distance clamp t ype It is applied in case the die thickness is thinner than the standard. Model designation T TYA 063 P a s c a l c l a m p TYA Special type Clamping force TYA010 TYA020 TYA040 TYA063 TYA100 TYA160 TYA250 Die thickness h Lower type of lever 2-Hydraulic connection port Die Bolster ● In case the die thickness h is less than value of the below table, specify the low distance clamp type. mm Model TYA010-T TYA020-T TYA040-T TYA063-T TYA100-T TYA160-T TYA250-T Die thickness h h < 15 h < 22.5 h < 28 h < 28 h < 38 h < 48 h < 68 74 TYA□-F Pasc al c lamp T YA F Bolt type Special type Bolted t ype It is applied in case of clamping without T-slot. Model designation F TYA 063 P a s c a l c l a m p TYA Special type Clamping force TYA010 TYA020 TYA040 TYA063 TYA100 TYA160 TYA250 TYA020-F TYA040-F TYA063-F TYA100-F TYA160-F TYA250-F K L M Mounting details y w W x Die 4-z R S F G Bolt (included) p u E T V Y h N Die Bolster Hydraulic connection port Rc1/4 75 Mounting hole for escape pit of spring TYA□-F Pasc al c lamp T YA Bolted t ype Special type TYA010-F Mounting details K L M y 4-z u P a s c a l c l a m p TYA Special type w W x p R Bolt (included) S V F G 15 T Y h E N Die Hydraulic connection port 2-Rc1/8 Bolster Mounting hole for escape pit of spring mm Model TYA010-F x y u w z K L M Clamping point N R S T Max. G Min. E V W Y p TYA020-F TYA040-F TYA063-F TYA100-F TYA160-F TYA250-F 8 15 15 15 20 25 27.5 15 53 90 40 50 60 55 19.5 30.5 47.5 53 65.7 74.5 90.5 57 77 97 120 142 168 205 M8 depth 20 M12 depth 24 M16 depth 30 M16 depth 30 M20 depth 40 M24 depth 48 M30 depth 56 73 101 143 163 195 230 270 15 18 23 30 30 30 30 58 83 120 133 165 200 240 10 12.5 16 20 20 20 20 46.4 58 73 93 104 125 155 20 28 40 50 55 60 72 36.5 54 68 79 97 120 156 6 10 10 10 11 12 13 48.5 66 80 91 115 142 177 23 31 53.5 52.5 71 89 113 70 98 125 148 180 214 260 3 4 4 4 4 4 4 ø11 depth 59.5-E ø14 depth 79.5-E ø18 depth 102-E ø22 depth 117-E ø26 depth 138-E ø30 depth 166-E ø30 depth 197-E ● Lever height F varies according to the dimension h. Model Lever height F TYA010-F 16.5 (29≦h) Inside the parenthesis 21.5 (24≦h<29) is range of h 26.5 (19≦h<24) TYA020-F TYA040-F TYA063-F 29.5 (57.5≦h) mm TYA100-F TYA160-F TYA250-F 17.5 (44.5≦h) 27.5 (48.5≦h) 45 (66≦h) 60 (78≦h) 76 (97≦h) 22.5 (39.5≦h<44.5) 32.5 (43.5≦h<48.5) 39.5 (47.5≦h<57.5) 55 (56≦h<66) 70 (68≦h<78) 86 (87≦h<97) 27.5 (34.5≦h<39.5) 37.5 (38.5≦h<43.5) 49.5 (37.5≦h<47.5) 65 (46≦h<56) 80 (58≦h<68) 96 (77≦h<87) 76 TYA□-W Pasc al c lamp T YA W Wide lever type Special type Wide lever t ype It is applied in case of clamping the die with U-cut. Model designation W TYA 063 P a s c a l c l a m p TYA Special type Clamping force TYA010 TYA020 TYA040 TYA063 TYA100 TYA160 TYA250 n WS Wide lever Die Bolster WL 2-Hydraulic connection port Die Bolster mm Model TYA010-W TYA020-W TYA040-W TYA063-W TYA100-W WS 43 62 72 88 88 WL Max. n 77 TYA160-W 100 TYA250-W 110 10 13 15 20 20 20 20 22 32 32 36 32 40 40 TYA□-J J Pasc al c lamp T YA Rear piping type Rear piping t ype Special type It is applied in case there are some interferences at clamp side and the side piping connection(standard specification) is not available. Model designation TYA 063 J Clamping force TYA010 TYA020 TYA040 TYA063 M P a s c a l c l a m p TYA Special type TYA100 TYA160 TYA250 E T Rear piping Hydraulic connection port U Die Plug (4) (4) Bolster mm Model M TYA010-J 63 TYA020-J 83 TYA040-J 120 TYA063-J 133 TYA100-J TYA250-J 165 200 240 120 156 T 40.5 54 68 79 97 U Rc1/8 Rc1/4 Rc1/4 Rc1/4 Rc1/4 50 65 79 90 Min. E TYA160-J 107 Rc1/4 132 Rc1/4 168 78 TYA□-L L Pasc al c lamp T YA Lock type Special type Lock t ype It can fix the clamp installed on the position out of reach, such as the rear side. Model designation L TYA 063 Clamping force TYA010 TYA020 TYA040 TYA063 P a s c a l c l a m p TYA Special type TYA100 TYA160 TYA250 TYA020-L TYA040-L TYA063-L TYA100-L TYA160-L TYA250-L MM 2-Hydraulic connection port NN JJ TT Die Bolster b-1 KK RR Lock bolt TYA010-L 76 M8 T-slot dimension 9 Die b Bolster 16 b-1 mm 79 Model TYA020-L TYA040-L TYA063-L TYA100-L TYA160-L MM 106.5 143.5 156.5 188.5 223.5 TYA250-L NN M8 M8 M8 M8 M8 KK 16 16 16 16 16 25 JJ 9 9 9 9 9 16 280 M16 RR 53 64 78 88 108 100 TT 29 29 29 29 29 52 TYA□U Pasc al c lamp T YA U With die detection and backward end detection proximity switch It prevents misclamping and the damage due to retract back misplace at die change operation. With die detection and back ward end detection proximit y switch Special type Model designation L TYA 063 U 0 R 1 Clamping force TYA040 TYA063 TYA100 TYA160 TYA250 1 Clamping force 3 Mounting position of 2 Proximity switch die detection proximity switch 3 Mounting position 4 Mounting position of backward end 4 Mounting position detection proximity switch of backward end detection proximity switch L :Left side R :Right side 2 Proximity switch Proximity switch symbol 1 2 3 DC24V 2 Wire 0(Std.) DC24V 3 Wire(NPN) AC100V 2 Wire DC24V 3 Wire (PNP) Die detection E2E-X7D1-N E2E-X5E1 E2E-X5Y1 E2E-X5F1 Backward end detection E2E-X7D2-N E2E-X5E2 E2E-X5Y2 E2E-X5F2 Specifications Manufacturer name OMRON Insulation vinyl cable length 5m Bolster EE AA BB Die FF Model P a s c a l c l a m p TYA Special type L :Left side R :Right side of die detection proximity switch Backward end detection proximity switch Die detection proximity switch HH GG 2-Hydraulic connection port 2 CC DD 2 Die ● These drawings indicate: mounting position of Bolster proximity switch L mm Model TYA100U TYA160U AA TYA040U 54.5 TYA063U 64.5 74 84 TYA250U 98.5 BB 69 79 89 99 113.5 CC 15 21 26 26 32 DD 29.5 38.5 51 51 63 EE 54 64 69 79 93.5 FF 69 79 84 94 108.5 GG 135 148 180 215 255 HH 150 163 195 230 270 80 TYA□-C Pasc al c lamp T YA Special type C T-slot type for lateral direction T- slot t ype for lateral direction It is applied in case the T-slot is parallel against the die. Model designation C TYA 063 P a s c a l c l a m p TYA Special type Clamping force TYA010 TYA020 TYA040 TYA063 2-Hydraulic connection port A D Die J Bolster B T-slot type for lateral direction UU ● T-leg dimensions A, B, D, J are determined based on T-slot dimensions. ● The dimension UU is unchangeable due to the existence of spring. mm 81 Model TYA010-C TYA020-C TYA040-C TYA063-C UU 19.5 30.3 47.5 53.0 P a s c a l c l a m p TYA Special type 82 FYA Clamp hook F YA(Ac c e s s o r y) For TYA temporary hanging Model designation Upper and lower type of clamp hook 1 Hook size 18 FYA 01 FYA01 FYA02 FYA03 FYA04 1 Hook size 2 W dimension (mm) 2 W dimension (mm) Refer to the below table. P a s c a l c l a m p TYA Clamp hook Installation example of the upper type of clamp Installation example of the lower type of clamp Pascal clamp TYA Pascal clamp TYA Clamp hook FYA Clamp hook FYA ● The shape of the upper and lower type of hook is the same. ● Do not operate the machine with clamp hung on the clamp hook. T-slot dimension Die B E T W øF Mount screw FYA01 FYA02 FYA03 FYA04 2-M5 length 12 2-M6 length 14 2-M8 length 16 2-M10 length 20 FXA-A05 FXA-A06 FXA-A08 FXA-A10 Reference specification 2-M6 length 14 2-M8 length 16 2-M10 length 20 2-M12 length 20 Mount screw type (option) G K TYA010 Hook type G FYA01 FYA02 FYA03 FYA04 TYA020 TYA040 FXA-A06 FXA-A08 FXA-A10 FXA-A12 TYA063 TYA100 Less than Less than Less than Less than Less than 23∼28 29∼34 29∼34 35∼40 mm 15∼18 19∼22 15∼18 19∼22 23∼28 29∼34 23∼28 29∼34 14 14 22 22 28 Clamp hook type mm W 83 Mount screw type (option) øL Mount screw C øL F J T-slot a Reference specification øH Bolster (Lower die) Slide (Upper die) Clamp model Hook type D h a ● The mount screw is not furnished. If necessary, order the mount screw type sold separately. FYA01 -14 FYA01 FYA01 -18 -22 14 18 22 FYA02 -14 14 FYA02 FYA02 FYA02 FYA02 -18 -22 -28 -34 18 22 28 34 FYA02 -22 FYA02 FYA02 -28 -34 22 28 34 FYA03 -22 FYA03 FYA03 -28 -34 22 28 34 FYA04 -28 FYA04 FYA04 -34 -40 28 34 A mm 20 27 27 29 34 100 B mm 45 75 75 75 C mm 25 25 25 28.7 D mm 85 105 105 110 35.5 170 E mm 17.7 23.8 23.8 24.5 29.5 T mm 2.3 3.2 3.2 4.5 4.5 F mm 15 26 26 22 G mm 15 10 10 15 øH mm 5.5 6.8 6.8 9 J mm 29 49 49 49 K mm 10 10 10 15 øL mm 9 9 11 Max. h mm 100 80 80 Weight kg 6.8 100 0.1 0.2 0.2 0.3 27 17 11 60 17 14 70 0.6 40 P a s c a l c l a m p TYA Clamp hook 84 85 Automat i c slidable TYC Pascal clamp model TYC P ascal cl am p a u t o ma t i c s l i d a b l e t y p e Automat i c slidable TYC 86 TYC Automat ic sli dable t y pe T YC Automat i c slidable TYC Automatic slidable clamp with air cylinder. It enables to shorten the die exchange time. Return spring Lever pin T-slot dimension & die thickness Lever Piston Air cylinder a Auto switch Cylinder d Die j c Safety stroke h h Full stroke Clamping stroke TYC YC model mo m o od de d el T b Bolster Die detection proximity switch T-leg Hydraulic connection port U Specifications Model Clamping force (at 24.5 MPa) kN Proof pressure MPa Full stroke mm Clamping stroke mm Safety stroke mm Cylinder capacity at full stroke cm3 Operating temperature Approximate weight TYC020 TYC040 TYC063 TYC100 19.6 39.2 61.7 98 TYC160 TYC250 156 245 61 93 36.7 7 8 4 3 6.3 4 13.2 22.3 37 0 ∼ 70(Standard) ℃ kg 3.5 5 10 16 26 38 Max. a mm 12.5 15 19 23 27 32 Min. j mm 9.5 11.5 15 17 20 23 Tolerance of dimension d mm Max. h mm 50 50 60 70 80 100 Min. h mm 22.5 28 28 38 48 68 Tolerance of dimension h mm ± 0.2 ± 0.3 ● Max. hydraulic pressure: 24.5MPa ● Weight varies according to the dimension of clamp T-leg and die thickness as well as sliding stroke. ● Specify T-slot dimensions a, b, d, j and die thickness h. For brand new machine, machine d and h dimensions with the tolerance shown in the above table. For existing machine, specify tolerance of 0.1mm unit on d and h dimensions. ● In case dimension is over Max. h+d, refer to page→93 High distance clamp type. 87 ● In case dimension is less than Min. h, refer to page→94 Low distance clamp type. ● Stop the press during the clamp wait. TYC Automat ic sli dable t y pe T YC M o de l d e s i g na t i o n TYC 063 R 0 L − 080 1 Clamping force 2 Proximity switch 3 Mounting position of die detection proximity switch 4 Sliding stroke (mm) *Indicated in 3 digits 2 Proximity switch Proximity switch symbol Specifications Model Manufacturer name Insulation vinyl cable length 0 1 DC24V 2Wire E2E-X7D1-N 2 3 DC24V 3WireNPN) AC100V 2Wire E2E-X5E1 E2E-X5Y1 OMRON 5m Automat i c slidable TYC TYC020 : 19.6kN TYC040 : 39.2kN TYC063 : 61.7kN TYC100 : 98kN TYC160 : 156kN TYC250 : 245kN 1 Clamping force DC24V 3Wire(PNP) E2E-X5F1 3 Mounting position of die detection proximity switch Backward end detection proximity switch L R :Left side Backward end detection proximity switch :Right side Die detection proximity switch Die detection proximity switch 4 Slide stroke Sliding stroke Die Bolster Model Sliding stroke Air cylinder driven pressure Slide velocity Air cylinder model Air cylinder manufacturer TYC020R mm TYC040R 30 ∼ 150 MPa mm/s CDG1RN20-□-B54LS TYC063R TYC100R 50 ∼ 200 0.39 ∼ 0.54 30 ∼ 100 CDG1RN32-□-B54LS TYC160R TYC250R 50 ∼ 300 CDG1RN40-□-B54LS CDG1RN50-□-B54LS SMC ● Refer to page →90 for the details of sliding stroke. 88 TYC Automat ic sli dable t y pe T YC Unclamp Air connection port (Backward) CV CY CX CE Automat i c slidable TYC øCZ Air connection port (Forward) CV ←Y W Die Bolster M Hydraulic connection port U P Lever T Die detection proximity switch Auto switch DC24V and AC100V are common use (Backward end detection) Die Air cylinder T-leg Bolster Clamp Sliding stroke SS LL CE Die Bolster TYC020 FF Air cylinder EE CC CC DD VIEW : Y Hydraulic connection port Rc1/4 54 AA * Min=65 BB HH Die detection proximity switch The rear piping is standard for TYC020. *It is different dimension from TYA. VIEW : Y ● These drawings indicate:mounting position of proximity switch 89 R TYC Automat ic sli dable t y pe T YC Ex ter nal di mens i on mm Model TYC020 TYC040 TYC063 TYC100 TYC160 TYC250 Rc1/8 Rc1/8 Rc1/8 Rc1/8 Rc1/8 Rc1/4 CX 51.5 51.5 60 71 71 87 CY 12 12 12 12 12 14 øCZ 26 26 38 47 47 58 W 53 68 88 98 118 147 120 Air connection port CV 83 133 165 200 240 42.5 42.5 47 57 57 71 P − 32.5 36 62 80 90 Hydraulic connection port U − Rc1/4 Rc1/4 T − 57.5 68.5 Rc1/4 97 120 Rc1/4 BB 61.5 69 79 89 99 Rc1/4 156 113.5 FF 64.6 72.1 89.5 109 119 AA 47 54.5 64.5 74 84 EE 48.5 56 70 81 91 116 DD 29.5 29.5 38.5 51 51 63 CC 15 15 21 26 26 32 HH 42 42 54 63 63 74 2-M5 2-M5 2-M8 Auto switch model 98.5 2-M10 2-M10 2-M12 D-B54L Insulation vinyl cable with auto switch 30 3m ∼ 300 mm Sliding stroke SS 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190 200 210 220 230 240 250 260 270 280 290 300 153 2-M5 length 35 2-M5 length 35 2-M8 length 45 2-M10 length 55 2-M10 length 55 2-M12 length 70 Mount screw Quadrate spring washer Sliding stroke Automat i c slidable TYC M CE TYC020 mm TYC040 TYC063 TYC100 TYC160 TYC250 Overall length LL 138.5 148.5 158.5 168.5 178.5 188.5 198.5 208.5 218.5 228.5 238.5 248.5 258.5 − − − − − − − − − − − − − − − 138.5 148.5 158.5 168.5 178.5 188.5 198.5 208.5 218.5 228.5 238.5 248.5 258.5 − − − − − − − − − − − − − − − − − 169 179 189 199 209 219 229 239 249 259 269 279 289 299 309 319 − − − − − − − − − − − − 187 197 207 217 227 237 247 257 267 277 287 297 307 317 327 337 347 357 367 377 387 397 407 417 427 437 − − 187 197 207 217 227 237 247 257 267 277 287 297 307 317 327 337 347 357 367 377 387 397 407 417 427 437 − − 214 224 234 244 254 264 274 284 294 304 314 324 334 344 354 364 374 384 394 404 414 424 434 444 454 464 90 TYC Automat ic sli dable t y pe T YC Mounti ng detai ls W Automat i c slidable TYC Mounting hole 2-z Die Bolster M Mounting hole 2-z x y (CE) Die Bolster ● These drawings indicate:mounting position of proximity switch R mm 91 Model TYC020 TYC040 CE 42.5 47 57 57 71 M 83 120 133 165 200 240 W 53 68 88 98 118 147 42.5 TYC063 TYC100 TYC160 TYC250 x 39.5 47 58 65 75 95.5 y 18 18 24 32 32 41 z M5 depth12 M5 depth12 M8 depth12 M10 depth16 M10 depth16 M12 depth20 Automat ic sli dable t y pe T YC Spec ial t y pe H High distance clamp type TYC -H □ □ T Low distance clamp type TYC -T It is applied in case the die thickness is over the standard. It is applied in case the die thickness is thinner than the standard. Lower type of lever V Heat proof type TYC -V □ It is applied under condition that the die and its surroundings are in high temperature. Operating temperature: 5 ∼ 120℃ □ W Wide lever type TYC -W It is applied in case of clamping the die with U-cut. Automat i c slidable TYC Special type page → 93 page → 94 J Rear piping type TYC -J □ It is applied in case there are some interferences at clamp side and the side piping connection(standard specification) is not available. page → 95 Hydraulic connection port S 1 S2 Material strength TYC -S1, TYC -S2 □ □ It is applied in case the T-slot dimension is under the standard and the strength is insufficient. Wide lever Material page → 96 □ :S45C TYC -S1 □ :SCM435 Quenching and TYC -S2 high-temperature tempering 92 TYC□-H Automat ic sli dable t y pe T YC H High distance clamp type High distance clamp t ype Special type It is applied in case the die thickness is over the standard. Model designation TYC 063 R 0 L − 080 H Automat i c slidable TYC Special type 1 Clamping force 2 Proximity switch 3 Mounting position 1 2 3 4 Refer to page → 88 of die detection proximity switch 4 Sliding stroke (mm) Die thickness h *Indicated in 3 digits T-slot dimension d Die Bolster ● In case the die thickness h is inside range of the below table, specify the high distance clamp type. In case the dimension h is over the below table, contact Pascal. mm Model Die thickness h T-slot dimension d 93 TYC020R-H TYC040R-H TYC063R-H TYC100R-H TYC160R-H TYC250R-H 50 < h ≦ 100 50 < h ≦ 100 60 < h ≦ 150 70 < h ≦ 140 80 < h ≦ 130 100 < h ≦ 120 d < 30 d < 30 d < 30 d < 40 d < 40 d < 40 TYC□-T T Automat ic sli dable t y pe T YC Low distance clamp type Low distance clamp t ype Special type It is applied in case the die thickness is thinner than the standard. Model designation TYC 063 R 0 L − 080 T 2 Proximity switch 3 Mounting position 1 2 3 4 Refer to page → 88 of die detection proximity switch 4 Sliding stroke (mm) *Indicated in 3 digits Die thickness h Lower type of lever Automat i c slidable TYC Special type 1 Clamping force Hydraulic connection port Die Bolster ● In case the die thickness h is less than value of the below table, specify the Low distance clamp type. mm Model Die thickness h TYC020R-T TYC040R-T TYC063R-T TYC100R-T TYC160R-T TYC250R-T h < 22.5 h < 28 h < 28 h < 38 h < 48 h < 68 94 TYC□-J Automat ic sli dable t y pe T YC Rear piping type J Rear piping t ype Special type It is applied in case there are some interferences at clamp side and the side piping connection(standard specification)is not available. Model designation TYC 063 R 0 L − 080 J Automat i c slidable TYC Special type 1 Clamping force 2 Proximity switch 3 Mounting position 1 2 3 4 Refer to page → 88 of die detection proximity switch 4 Sliding stroke (mm) *Indicated in 3 digits E M Die ←X Bolster T Rear piping Hydraulic connection port U (4) (4) VIEW : X mm Model M 120 TYC063R-J 133 TYC100R-J 165 TYC160R-J 200 TYC250R-J 240 T 68 79 97 120 156 Hydraulic connection port U Rc1/4 Rc1/4 Rc1/4 Rc1/4 Rc1/4 79 90 107 132 168 Min. E 95 TYC040R-J TYC□-W Automat ic sli dable t y pe T YC W Wide lever type Wide lever t ype Special type It is applied in case of clamping the die with U-cut. Model designation TYC 063 R 0 W L − 080 2 Proximity switch 3 Mounting position 1 2 3 4 Refer to page → 88 of die detection proximity switch 4 Sliding stroke (mm) *Indicated in 3 digits Automat i c slidable TYC Special type 1 Clamping force n WS Wide lever Die Bolster WL Hydraulic connection port Die Bolster mm Model TYC020R-W TYC040R-W TYC063R-W TYC100R-W TYC160R-W TYC250R-W WS 62 72 88 88 100 110 WL 13 15 20 20 20 20 Max. n 32 32 36 32 40 40 96 97 D i e - l i f t e r DLF Die-lifter model DLF Die-lifter D i e - l i f t e r DLF 98 DLF D i e - li f ter D LF D i e - l i f t e r DLF Selection A powerful hydraulic cylinder in the body lifts up die from the bolster and makes die transfer easy. M o de l d e s i g na t i o n DLF 50 Y 1 2 Die-lifter width 0500 Standard / Heavy load Y : Standard DLF 50 : 50 mm H : Heavy load Die-lifter overall length(mm) *Indicated in 4 digits 0300 : 300 mm ∼ DLF 28 : 28 mm 3 DLF 80 : 80 mm 2000 : 2000 mm 1 2 Specifications Model Lifting stroke N DLF28 DLF50 3 mm DLF80 4 Max. load per roller kN 0.98 Lifting force per cylinder(at hydraulic pressure 24.5MPa) kN 4.45 cm3 0.54 1.5 5.6 kg 0.66 1.5 3.6 Cylinder capacity(per cylinder) Weight per 100 mm Y (Standard) H (Heavy load) kg 0.7 1.86 12 1.6 5 33.9 3.8 Standard length mm 300 ∼ 2000 400 ∼ 2000 500 ∼ 2000 Die-lifter width A mm 28 50 80 Slot depth B mm 45 53 80 Roller diameter mm ø21 ø22 ø34 Roller width mm 17 28 54 ● Max. hydraulic pressure: 24.5MPa ● Proof pressure: 36.7MPa ● Operating temperature: 0 ∼ 70℃ ● DLF50 roller is more durable than the one of DLF28, so DLF50 is recommendable. ● DLF80 is the specification for large press machine(more than 8000kN). 99 DLF S elec t ion of di e - lif te r(hyd r a u l i c l i f t e d d i e l o a d i n g d ev i c e) Die-lifter overall length L(Bolster dimension) Air bleeding valve Scraper Hydraulic cylinder Roller ←Z Bolster End plate Hydraulic cylinder +0.25 Lifting stroke N D i e - l i f t e r DLF Selection Slot depth B +0.5 0 1 Die-lifter width A +0.05 ● When the Die-lifter is lifted up, the hydraulic connection port is lifted as well, and a flexible hose must Hex socket head cap screw 3 Die-lifter overall length Die-lifter overall length L 300 ∼ 2000 mm mm 300 400 500 600 700 800 900 1000 1100 1200 1300 1400 1500 1600 1700 1800 2000 3 Number of rollers DLF28Y Max. load per 100 mm kN Max. load per overall length* kN 4 2.94 6 Max. load per 100 mm kN Max. load per overall length* kN 3.92 8 5.88 − Max. load per 100 mm kN − Max. load per overall length* kN − − Number of rollers Max. load per 100 mm kN − Max. load per overall length* kN − 9 10 11 12 13 14 15 16 17 18 7.84 8.82 12 14 15 20 10.8 11.8 12.7 13.7 14.7 15.7 16.7 17.6 9.8 11.8 5 13.7 14.7 6 6 5 17 1.84 5 4 9.8 4 10 7.84 19 1.85 16.7 18.6 7 7 8 1.86 21 23 1.87 20.6 8 9 10 25 27 1.88 22.5 9 11 29 26.5 10 12 31 1.89 24.5 19.6 6 33 35 1.9 28.4 30.4 11 39 1.91 32.3 12 34.3 38.2 13 14 13 14 15 16 17 18 20 24.2 26 27.9 29.8 31.6 33.5 37.2 1.86 7.44 9.3 11.2 13 14.9 16.7 18.6 20.5 3 8 22.3 4 10 12 14 16 18 20 22 18.6 22.3 26 29.8 33.5 37.2 40.9 3 4 5 6 7 5 24 26 28 30 32 34 36 40 52.1 55.8 59.5 63.2 67 74.4 12 13 14 15 16 18 3.72 14.9 Number of cylinders − Number of rollers − − 3 4 Max. load per 100 mm kN − − 3 Max. load per overall length* kN − − 15 Number of cylinders − − Number of rollers − − 3.33 kN − − 8 Max. load per overall length* kN − − 40 − − 3.57 3.75 25 30 35 10 11 13 15 6 8 3.89 20 4 9 10 4.09 4.17 7 11 4.23 40 45 50 55 16 18 20 21 3 8.33 50 3 44.6 48.4 5 2 8 Max. load per 100 mm Number of cylinders 8 5.88 6.86 − Number of cylinders DLF80H 4.9 4 Number of rollers DLF80Y 7 1.96 Number of cylinders DLF50H 6 3 Number of rollers DLF50Y 5 0.98 Number of cylinders DLF28H be used for piping. VIEW : Z 7.86 8.13 55 65 4 4.29 8 4.33 4.38 4.41 60 65 70 75 23 24 26 28 4 8.33 75 8 80 5 8.18 90 8.33 100 6 8.08 105 9 4.44 4.5 80 90 29 32 5 8.21 115 7 8 120 8.13 130 8 8.24 140 8.06 145 9 8 160 10 *The value indicates Max. load when all of rollers are in contact with the die. 100 DLF28Y D i e - li f ter (hyd r a u l i c l i f t e d d i e l o a d i n g d ev i c e) W i dth 28 mm St andard Model designation Width 28mm Standard DLF 28 Y 0500 Die-lifter overall length(mm) 0300∼2000 * Indicated in 4 digits Die-lifter overall length L(Bolster dimension) 50 Roller a b Scraper Air bleeding valve Hydraulic connection port Rc1/8 D i e - l i f t e r DLF28 6 ←Z Cylinder 8 End plate 16 Shim for level adjustment t=0.4 2pcs. t=0.2 1pc. t=0.1 1pc. A 40 8 B +0.25 45 44 +0.5 0 29 28 +0.05 Max. R1 2×2-M6 depth10 15 VIEW : Z Slot details Die-lifter overall length Die-lifter overall length L 300 ∼ 2000 mm mm Number of rollers 300 400 500 600 700 800 900 1000 1100 1200 1300 1400 1500 1600 1700 1800 2000 3 4 5 6 7 8 9 kN 0.98 0.98 0.98 0.98 0.98 0.98 0.98 Max. load per overall length* kN 2.94 Max. load per 100 mm Roller pitch 4.9 5.88 6.86 7.84 8.82 0.98 9.8 11 0.98 10.8 12 0.98 11.8 13 0.98 12.7 14 0.98 13.7 15 16 0.98 14.7 0.98 15.7 0.98 16.7 18 0.98 17.6 20 0.98 19.6 mm 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 b mm 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 3 3 3 3 4 4 4 4 5 5 5 5 5 5 5 6 6 13.4 13.4 13.4 13.4 17.8 17.8 17.8 17.8 22.3 22.3 22.3 22.3 22.3 22.3 22.3 26.7 26.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 Lifting force per cylinder Cylinder capacity kN cm3 1.62 1.62 1.62 1.62 2.16 2.16 2.16 2.16 3.24 3.24 A mm 110 160 210 260 207 240 274 307 255 280 305 330 355 380 405 344 384 B mm 40 40 40 40 39 40 38 39 40 40 40 40 40 40 40 40 40 kg 2 10.6 11.2 11.9 13.2 Weight End plate mount screw 2.6 3.3 4 4.6 5.3 5.9 6.6 7.3 7.9 8.6 9.2 9.9 4-M6 length10 ● Max. hydraulic pressure: 24.5MPa ● Lifting force is under hydraulic force at 24.5 MPa. ● Proof pressure : 36.7MPa ● Operating temperature: 0 ∼ 70℃ * The value indicates Max. load when all of rollers are in contact with the die. 101 17 a Number of cylinders Cylinder pitch 3.92 10 DLF28H a u l i c l i f t e d d i e l o a d i n g d ev i c e) D i e - li f ter (hyd r W it h 28 m m H e av y l o ad Model designation Width 28mm Heavy load DLF 28 H 0500 Die-lifter overall length(mm) 0300∼2000 *Indicated in 4 digits Die-lifter overall length L(Bolster dimension) 40 Hydraulic connection port Rc1/8 a b Roller Air bleeding valve a Scraper a a 6 ←Z 8 Cylinder End plate 16 40 Shim for level adjustment t=0.4 2pcs. t=0.2 1pc. t=0.1 1pc. A D i e - l i f t e r DLF28 8 B +0.25 45 44 +0.5 0 29 28 +0.05 Max. R1 2×2-M6 depth10 15 VIEW : Z Slot details Die-lifter overall length Die-lifter overall length L 300 ∼ 2000 mm mm Number of rollers Max. load per 100 mm kN Max. load per overall length* kN Roller pitch 300 400 500 600 700 800 900 1000 1100 1200 1300 1400 1500 1600 1700 1800 2000 6 8 1.96 1.96 1.96 14 1.96 15 1.84 17 1.85 19 1.86 21 1.87 23 1.88 25 1.88 27 1.89 29 1.89 31 33 1.9 1.9 35 1.91 39 1.91 11.8 13.7 14.7 16.7 18.6 20.6 22.5 24.5 26.5 28.4 30.4 32.3 34.3 38.2 44 45 46 47 47 51 51 51 51 50 50 50 50 50 50 50 50 b mm 40 45 46 43 49 46 44 42 40 60 60 60 60 60 60 60 60 4 4 5 5 6 7 7 8 9 9 10 11 11 12 13 13 14 17.8 17.8 22.3 22.3 26.7 31.2 31.2 35.6 40.1 40.1 44.5 49 49 53.4 57.9 57.9 62.3 2.7 2.7 kN 9.8 12 mm Lifting force per cylinder 7.84 1.96 a Number of cylinders 5.88 10 Cylinder capacity cm3 A mm 74 106 105 130 124 120 136 132 128 140 135 132 142 138 135 143 147 B mm 38 42 40 40 40 40 44 36 36 40 45 40 40 42 40 44 49 10.5 11.2 11.9 12.6 14 Cylinder pitch Weight kg 2.16 2.1 2.16 2.8 3.5 4.2 3.24 4.9 3.78 5.6 3.78 6.3 End plate mount screw 4.32 7 4.86 7.7 4.86 8.4 5.4 9.1 5.94 9.8 5.94 6.48 7.02 7.02 7.56 4-M6 length 10 ● Max. hydraulic pressure: 24.5MPa ● Lifting force is under hydraulic force at 24.5 MPa. ● Proof pressure : 36.7MPa ● Operating temperature: 0 ∼ 70℃ * The value indicates Max. load when all of rollers are in contact with the die. 102 DLF50Y D i e - li f ter (hyd r a u l i c l i f t e d d i e l o a d i n g d ev i c e) W i dth 5 0 mm St andard Model designation Width 50mm Standard DLF 50 Y 0500 Die-lifter overall length(mm) 0300∼2000 * Indicated in 4 digits Die-lifter overall length L(Bolster dimension) a 50 a Roller Air bleeding valve b Hydraulic connection port Rc1/4 Scraper D i e - l i f t e r DLF50 9 ←Z Cylinder 12.5 End plate Shim for level adjustment t=0.4 2pcs. t=0.2 1pc. t=0.1 1pc. 25 50 12.5 A B +0.25 53 52 +0.5 0 32 50 +0.05 2×2-M8 depth14 Max. R2 32 VIEW : Z Slot details Die-lifter overall length Die-lifter overall length L 400 ∼ 2000 mm mm Number of rollers 400 500 600 700 800 900 1000 1100 1200 1300 1400 1500 1600 1700 1800 2000 4 5 6 7 8 9 kN 1.86 1.86 1.86 1.86 1.86 1.86 Max. load per overall length* kN 7.44 9.3 Max. load per 100 mm Roller pitch 13 14.9 16.7 11 1.86 18.6 1.86 20.5 12 1.86 22.3 13 1.86 24.2 14 1.86 26 15 1.86 27.9 16 1.86 29.8 1.86 31.6 18 1.86 33.5 20 1.86 37.2 a 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 b mm 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 3 3 3 3 3 4 4 4 4 4 4 5 5 5 5 5 kN 36 36 36 36 36 48 48 48 48 48 48 60 60 60 60 60 Lifting force per cylinder cm3 Cylinder capacity 6 6 6 6 6 6 A mm 150 200 250 300 350 267 300 334 367 400 434 350 375 400 425 475 B mm 50 50 50 50 50 49 50 48 49 50 48 50 50 50 50 50 kg 6 10.5 12 13.5 15 16.5 18 19.5 21 22.5 24 25.5 27 30 Weight End plate mount screw 4.5 4.5 7.5 4.5 9 4.5 4.5 7.5 7.5 4-M8 length 14 ● Max. hydraulic pressure: 24.5MPa ● Lifting force is under hydraulic force at 24.5 MPa. ● Proof pressure : 36.7MPa ● Operating temperature: 0 ∼ 70℃ * The value indicates Max. load when all of rollers are in contact with the die. 103 17 mm 100 Number of cylinders Cylinder pitch 11.2 10 7.5 7.5 7.5 DLF50H a u l i c l i f t e d d i e l o a d i n g d ev i c e) D i e - li f ter (hyd r W it h 5 0 mm H eav y l oad Model designation Width 50mm Heavy load DLF 50 H 0500 Die-lifter overall length(mm) 0400∼2000 *Indicated in 4 digits Die-lifter overall length L(Bolster dimension) 50 Air bleeding valve a a Roller a a Hydraulic connection port Rc1/4 a a b Scraper 9 ←Z 12.5 End plate Shim for level adjustment t=0.4 2pcs. t=0.2 1pc. t=0.1 1pc. 25 50 A D i e - l i f t e r DLF50 Cylinder 12.5 B +0.25 53 52 +0.5 0 32 50 +0.05 Max. R2 2×2-M8 depth14 32 VIEW : Z Slot details Die-lifter overall length Die-lifter overall length L 400 ∼ 2000 mm mm Number of rollers 8 Max. load per 100 mm kN Max. load per overall length* kN Roller pitch 3.72 500 600 700 800 900 1000 1100 1200 1300 1400 1500 1600 1700 1800 2000 10 12 14 16 18 3.72 3.72 3.72 3.72 20 3.72 3.72 22 3.72 24 3.72 3.72 3.72 3.72 34 3.72 3.72 3.72 37.2 40.9 a 42 44 45 46 46 47 47 47 47 48 48 48 48 48 48 48 b mm 56 54 55 52 60 51 57 63 69 50 54 58 62 66 70 78 3 3 4 4 4 5 5 6 6 6 7 7 7 8 8 9 kN 36 36 48 48 48 60 60 72 72 72 84 84 84 96 96 108 6 6 6 200 166 200 233 B mm 50 50 52 Weight kg 6.4 4.5 8 9.6 7.5 200 7.5 225 9 9 9 200 220 240 10.5 216 10.5 233 10.5 250 67 40 33.5 4.5 63.2 3.72 29.8 mm 150 59.5 36 26 A 55.8 32 22.3 cm3 52.1 30 18.6 Cylinder capacity 48.4 28 14.9 Lifting force per cylinder 44.6 26 mm Number of cylinders Cylinder pitch 400 12 12 228 242 74.4 13.5 237 50 51 50 50 50 50 50 54 52 50 54 56 54 11.2 12.8 14.4 16 17.6 19.2 20.8 22.4 24 25.6 27.2 28.8 32 End plate mount screw 4-M8 length14 ● Max. hydraulic pressure: 24.5MPa ● Lifting force is under hydraulic force at 24.5 MPa. ● Proof pressure : 36.7MPa ● Operating temperature: 0 ∼ 70℃ * The value indicates Max. load when all of rollers are in contact with the die. 104 DLF80Y r a u l i c l i f te d d i e l o a d ing ev ic e) W i dth 8 0 mm St andard d D i e - li f ter (hyd Width 80mm Standard Model designation DLF 80 Y 0500 Die-lifter overall length(mm) 0500∼2000 * Indicated in 4 digits Die-lifter overall length L(Bolster dimension) 70 a Roller Air bleeding valve Hydraulic connection port Rc1/4 b Scraper D i e - l i f t e r DLF80 16 ←Z Cylinder 12.5 End plate 25 A 70 12.5 Shim for level adjustment t=0.4 2pcs. t=0.2 1pc. t=0.1 1pc. B +0.25 80 79 +0.5 0 49 80 +0.05 Max. R2 2×2-M10 depth18 50 VIEW : Z Slot details Die-lifter overall length 500 ∼ 2000 mm Die-lifter overall length L mm Number of rollers Max. load per 100 mm Max. load per overall length* Roller pitch 600 700 800 900 1000 1100 1200 1300 1400 1500 1600 1700 1800 2000 3 4 5 6 7 8 9 kN 3 3.33 3.57 3.75 3.89 4 4.09 kN 10 4.17 11 4.23 12 4.29 13 4.33 14 15 4.38 4.41 4.44 18 4.5 15 20 25 30 35 40 45 50 55 60 65 70 75 80 90 a 153 140 132 126 122 120 117 116 114 113 112 111 110 109 b mm 70 71 70 70 74 76 70 77 70 76 74 74 76 80 77 Lifting force per cylinder Cylinder capacity 2 2 3 3 3 3 3 4 4 4 4 5 5 5 5 kN 67.8 67.8 101.7 101.7 101.7 101.7 101.7 135.6 135.6 135.6 135.6 169.5 169.5 169.5 169.5 cm3 11.2 11.2 16.8 16.8 16.8 16.8 A mm 360 460 B mm 70 70 70 70 70 70 kg 18 21.6 25.2 28.8 32.4 36 Weight 280 330 380 430 End plate mount screw 16.8 480 22.4 22.4 22.4 420 22.4 453 28 28 28 28 365 390 415 465 353 387 70 71 69 70 71 70 70 70 70 39.6 43.2 46.8 50.4 54 57.6 61.2 64.8 72 4-M10 length 20 ● Max. hydraulic pressure: 24.5MPa ● Lifting force is under hydraulic force at 24.5 MPa. ● Proof pressure : 36.7MPa ● Operating temperature: 0 ∼ 70℃ * The value indicates Max. load when all of rollers are in contact with the die. 105 16 mm 180 Number of cylinders Cylinder pitch 500 DLF80H a u l i c l i f t e d d i e l o a d i n g d ev i c e) D i e - li f ter (hyd r W it h 8 0 m m H e av y l o ad Model designation Width 80mm Heavy load DLF 80 H 0500 Die-lifter overall length(mm) 0500∼2000 * Indicated in 4 digits Die-lifter overall length L(Bolster dimension) Scraper Air bleeding valve 70 a a a Hydraulic connection port Rc1/ 4 a b Roller a a 16 ←Z 12.5 Cylinder End plate Shim for level adjustment t=0.4 2pcs. t=0.2 1pc. t=0.1 1pc. 25 70 A D i e - l i f t e r DLF80 12.5 B +0.25 80 79 +0.5 0 49 80 +0.05 Max. R2 2×2-M10 depth18 50 Slot details Die-lifter overall length 500 ∼ 2000 mm Die-lifter overall length L mm Number of rollers kN 8 600 700 800 900 1000 1100 1200 1300 1400 1500 1600 1700 1800 2000 10 11 13 15 8.33 7.86 8.13 8.33 16 8 18 8.18 20 8.33 21 8.08 23 8.21 24 8 26 kN 40 50 55 65 75 80 90 100 105 115 120 130 a 51 51 56 55 54 57 56 55 58 57 59 b mm 73 71 70 70 74 75 78 85 70 76 73 3 4 4 5 5 6 6 7 7 8 Number of cylinders 3 Lifting force per cylinder kN 101.7 cm3 Cylinder capacity 16.8 A mm 180 B mm kg Weight 28 8.13 mm Max. load per overall length* Cylinder pitch 500 8 Max. load per 100 mm Roller pitch VIEW : Z 8.24 29 8.06 32 8 140 145 160 58 57 59 60 80 91 78 70 8 9 9 10 101.7 135.6 135.6 169.5 169.5 203.4 203.4 237.3 237.3 271.2 271.2 305.1 305.1 339 16.8 22.4 22.4 220 28 28 190 215 33.6 212 39.2 194 39.2 210 44.8 195 44.8 209 50.4 195 50.4 208 56 187 70 70 69 70 70 70 70 70 66 70 65 67 70 66 67 19 22.8 26.6 30.4 34.2 38 41.8 45.6 49.4 53.2 57 60.8 64.6 68.4 76 End plate mount screw 192 33.6 230 207 4-M10 length 20 ● Max. hydraulic pressure: 24.5MPa ● Lifting force is under hydraulic force at 24.5 MPa. ● Proof pressure : 36.7MPa ● Operating temperature: 0 ∼ 70℃ * The value indicates Max. load when all of rollers are in contact with the die. 106 DLF P Sc rap hole at c enter P t y pe stopper D i e - li f ter (hyd r a u l i c l i f t e d d i e l o a d i n g d ev i c e) P type stopper Die-lifter can be inserted/removed. Model designation (End plate included) DLF 50 Y 0500 P *1 Die-lifter width P type stopper is only for DLF28, DLF50. It does not correspond to DLF80(Width 80mm). 1 Die-lifter width *1 2 Y:Standard H:Heavy load 3 Die-lifter overall length(mm) *Indicated in 4 digits 1 2 3 Refer to pages → 99 ∼ 100 End plate Pin Pin P type stopper D i e - l i f t e r DLF □ Scrap hole type (Not included) *2 *2 Bolster Scrap hole Bolster a c b End plate *2 Bolster *2 Scrap hole Bolster ● Indicate scrap hole dimensions a, b and c. ● When the scrap hole is wide, a pin is provided at center. ● P type stopper is not included. Order it separately. ● If Die-lifter is used at T-slot, process T-slot according to Die-lifter. *2 : Chamfer the edge of bolster to evade the protrusion of the pin from the bottom when removal DLF. 107 DLF P t y pe stopper(Ac c e s s o r y) P type stopper They are accessories for P type stopper. Model designation Lever direction(stopper installed position) DLF− P mm L : Lever direction left(Right mounting) R : Lever direction right(Left mounting) P type stopper model Stopper mount screw Spring washer L : Lever direction left(Right mounting) 4 2-M8 length 35 2-M8 R : Lever direction right(Left mounting) Locked 35 DLF-PL / DLF-PR Locked 24 30 2-M8 depth13 2-M8 depth13 30 24 4 35 14 Die-lifter DLF□P 12 5 38 50 Stopper DLF-PL Lever Stopper DLF-PR 50 14 Lever Die-lifter DLF□P Unlocked Unlocked Stroke10 Stroke10 6 6 Die-lifter DLF□P ø24 15 15 38 12 5 25 D i e - l i f t e r DLF □ Scrap hole type 25 ø24 Stopper P Pull out the Die-lifter Locked Remove the hydraulic hose Unlocked 108 DLF A r a u l i c l i f t e d d i e l o a d i n g d ev i c e) Scrap hole at center A type stopper D i e - li f ter (hyd A type stopper Die-lifter can be inserted/removed. Model designation (End plate included) DLF 50 Y 0500 A *1 Die-lifter width A type stopper is only for DLF28, DLF50. It does not correspond to DLF80(Width 80mm) 1 Die-lifter width *1 2 Y:Standard H:Heavy load 3 Die-lifter overall length(mm) *Indicated in 4 digits 1 2 3 Refer to pages → 99 ∼ 100 Pin D i e - l i f t e r DLF □ Scrap hole type Pin *2 *2 Scrap hole Bolster Stopper plate Bolster A type stopper a c *2 Bolster b (Not included) *2 Scrap hole Bolster ● Indicate scrap hole dimensions a, b and c. ● When the scrap hole is wide, a pin is provided at center. ● Include Stopper plate in Pascal Die-lifter. ● A type stopper is not included. Order it separately. ● If Die-lifter is used at T-slot, process T-slot according to Die-lifter. *2 : Chamfer the edge of bolster to evade the protrusion of the pin from the bottom when removal DLF. 109 DLF A t y pe stopper(Ac c e s s o r y) A type stopper They are accessories for A type stopper. mm Model designation A type stopper model DLF-AL / DLF-AR Die-lifter model Lever direction DLF28 Lifting stroke DLF− A L :Lever left side R :Lever right side Plate size Slot depth Mount detail DLF50 3 3 A 26 48 F 20 30 C 18 34 D 5 6 E 5 11 B 45 53 G 30 34 H 17 12 Stopper mount screw 2-M8 length 40 Spring washer 2-M8 2.3 A C Stopper plate (Shipped with die lifter) 2-M5 bolt F B D Die-lifter DLF□A D i e - l i f t e r DLF □ Scrap hole type Locked A type stopper G E Lever Spacer (Shipped with stopper) 30 DLF-AL 2.3 H 2-M8 depth13 Stroke 10 Unlocked ● These drawings indicate:for lever left side L 110 DLF C D i e - li f ter (hyd r a u l i c l i f t e d d i e l o a d i n g d ev i c e) Scrap hole at center C type stopper C type key stopper Two Die-lifters are set up per T-slotted bolster. Model designation D i e - l i f t e r DLF □ Scrap hole type DLF 50 H 0500 1 Die-lifter width *1 2 H:Heavy load *2 3 Die-lifter overall length(mm) * Indicated in 4 digits C *1 Die-lifter width C type stopper is only for DLF28, DLF50. It does not correspond to DLF80(Width 80mm). *2 It does not correspond to the standard Y type. 1 2 3 Refer to pages → 99 ∼ 100 Die Moving direction Die-lifter A Die-lifter Scrap hole Bolster Bolster C type key stopper C type key stopper Rollers and cylinders are placed close to the end of Die-lifter. C type key stopper Die Bolster Details:A ● Indicate Die-lifter overall length and die weight. ● Rollers and cylinders are placed close to the end of Die-lifter. Die can be moved smoothly over the scrap hole. ● This model has no Air bleeding valve, loosen pipe fitting for air bleeding. 111 DLF D i e - li f ter (hyd r a u l i c l i f t e d d i e l o a d i n g d ev i c e)Scrap hole at center C type stopper C t y p e k e y s t o p p e r D L F2 8 H Reference specification Die-lifter overall length L (Bolster dimension) Hydraulic connection port Rc1/8 Roller 15 a a Scraper a a b ←Z Cylinder C type Key stopper Shim for level adjustment t=0.4 2pcs. t=0.2 1pc. t=0.1 1pc. 75 67 16 A A D i e - l i f t e r DLF □ Scrap hole type 15 B +0.25 45 +0.5 0 29 28 +0.05 2-M5 depth10 Max. R1 15 VIEW : Z Slot details Die-lifter overall length L mm Number of rollers Max. load per 100 mm kN Max. load per overall length* Roller pitch kN 225 250 275 300 325 350 375 400 4 4 5 6 6 6 7 8 8 1.96 1.74 1.96 2.14 1.96 1.81 1.96 2.09 1.96 3.92 3.92 4.9 5.88 5.88 5.88 6.86 7.84 7.84 a mm 53 61 52 47 52 57 51 47 51 b mm 26 27 27 25 25 25 29 31 28 2 2 3 4 4 4 4 4 4 8.9 8.9 13.4 17.8 17.8 17.8 17.8 17.8 17.8 Number of cylinders Lifting force per cylinder kN cm3 Cylinder capacity Cylinder pitch 200 1.08 1.08 1.62 2.16 2.16 2.16 2.16 2.16 2.16 A mm 160 185 105 78.5 87 95 103.5 112 120 B mm 25 25 25 24.5 24 25 24.5 24 25 Weight kg 1.4 1.6 1.8 1.9 Key stopper mount screw 2.1 2.3 2.5 2.6 2.8 2-M5 length10 ● Max. hydraulic pressure: 24.5 MPa ● Lifting force is under hydraulic force at 24.5 MPa. ● Proof pressure: 36.7 MPa ● Operating temperature: 0 ∼ 70 ℃ * The value indicates Max. load when all of rollers are in contact with the die. 112 DLF D i e - li f ter (hyd r a u l i c l i f t e d d i e l o a d i n g d ev i c e) Scrap hole at center C type stopper C t y p e k e y s t o p p e r D L F5 0 H Reference specification Die-lifter overall length L (Bolster dimension) Scraper 25 a a Hydraulic connection port Rc1/4 Roller a a a b a ←Z Shim for level adjustment t=0.4 2pcs. t=0.2 1pc. t=0.1 1pc. A 25 C type key stopper B 100 87.5 25 +0.25 32 50 +0.05 53 +0.5 0 D i e - l i f t e r DLF □ Scrap hole type Cylinder Max. R2 2-M8 depth14 32 Slot details Die-lifter overall length L mm Number of rollers Max. load per 100 mm kN 250 275 300 325 350 375 400 5 5 6 6 6 7 8 8 8 4.65 4.13 4.46 4.06 3.72 4.01 4.25 3.97 3.72 11.2 11.2 11.2 13 14.9 14.9 14.9 mm 35 41 38 43 48 44 41 45 48 b mm 35 36 35 35 35 36 38 35 39 2 2 2 3 3 3 3 3 3 36 36 36 36 36 36 kN Number of cylinders 9.3 9.3 kN 24 24 24 cm3 3 3 3 A mm 140 165 190 108 120 133 145 158 170 B mm 35 35 35 34 35 34 35 34 35 Lifting force per cylinder Cylinder capacity Cylinder pitch 225 a Max. load per overall length* Roller pitch 200 VIEW : Z Weight kg 3.2 3.6 4 4.5 4.4 Key stopper mount screw 4.5 4.5 4.8 5.2 4.5 5.6 4.5 4.5 6 2-M8 length14 ● Max. hydraulic pressure: 24.5 MPa ● Lifting force is under hydraulic force at 24.5 MPa. ● Proof pressure: 36.7 MPa ● Operating temperature: 0 ∼ 70℃ * The value indicates Max. load when all of rollers are in contact with the die. 113 6.4 D i e - l i f t e r DLF □ Scrap hole type 114 DLF a u l i c l i f t e d d i e l o a d i n g d ev i c e) D i e - li f ter (hyd r Lo ng lif t ing st roke t y p e Model designation Long lifting stroke type DLF 50 Y 1 Die-lifter width 2 Y:Standard H:Heavy load 3 Die-lifter overall length(mm) *Indicated in 4 digits 0500 − Drawing No. For the long lift specifications, drawing No. is added at the end of model No. 1 2 3 Refer to pages → 99 ∼ 100 H ←Z End plate J M S Lifting stroke N Slot depth B +0.5 0 D A +0.25 +0.05 1 D i e - l i f t e r DLF □ L o n g l i f t i n g s t r o ke t y p e K P F VIEW : Z Slot details If overall length is 1000mm and over, 2 ports piping is applied. ● If overall length is 1000mm and Hydraulic connection port over and lifting stroke is 12mm Die-lifter overall length:1000mm and over Hydraulic connection port and over, 2 ports piping is applied in order to match the lifting speed (in order to lift up parallel). This model has no Air bleeding valve, loosen pipe fitting for air Cylinder bleeding. ● Be sure to install the flow control valve in circuit in order to match the lifting speed(in order to lift Pascal control unit Flow control valve ZH-9A3379-020 Die-lifter Flow control valve ZH-9A3379-020 up parallel). Order flow control valve separately. ● Below model is recommended when the flow control valve is prepared by the customer. Manufacturer name:Hirose Valve Industry Co., Ltd. Product Name:Throttle Check Valve Model: HT - 728 - 02 115 Sample:Die-lifter circuit diagram with flow control valve DLF a u l i c l i f t e d d i e l o a d i n g d ev i c e) D i e - li f ter (hyd r Lo ng lif t ing st roke t y p e Lifting stroke ● DLF28 Long lifting stroke type Lifting stroke N 3(Standard) ∼ 16 mm 6 6 8 mm 12 16 Slot depth B 45 52 56 64 73 Roller-level D 2 5 7 11 15 End plate thickness H End plate mount screw Thread hole depth 6 12 19 25 36 4-M6 length 10 4-M6 length 16 4-M6 length 22 4-M6 length 30 4-M6 length 35 S 10 K 8 J 16 A 28 P Max.R1 M 29 F 15 Lifting stroke Lifting stroke N 3 (Standard) ∼ 20 mm 6 mm 6 8 10 12 16 20 Slot depth B 53 60 64 73 73 80 89 Roller-level D 2 5 7 9 11 15 19 End plate thickness H 9 16 19 30 30 38 38 End plate mount screw Thread hole depth 4-M8 length14 4-M8 length20 4-M8 length25 4-M8 length30 4-M8 length30 4-M8 length40 4-M8 length40 S 14 K 12.5 J 25 A 50 P Max.R2 M 32 F 32 Lifting stroke ● DLF80 Long lifting stroke type Lifting stroke N 4(Standard) 6 ∼ 16 mm mm 6 12 16 Slot depth B 80 85 96 109 Roller-level D 3 5 11 15 End plate thickness H End plate mount screw Thread hole depth 16 25 25 45 4-M10 length 20 4-M10 length 30 4-M10 length 30 4-M10 length 50 S 18 K 12.5 J 25 A P D i e - l i f t e r DLF □ L o n g l i f t i n g s t r o ke t y p e ● DLF50 Long lifting stroke type 80 Max.R2 M 49 F 50 ● If overall length is 1000mm and over, and lifting stroke is 12mm and over, 2 ports piping is applied. ● The cover will be mounted on model DLF with long lifting stroke. DLF50: 20mm and over , DLF28: 16mm and over refer to page →117. ● Pre-roller is special specifications for aligning the level between Die-lifter and rollers. ● Choose long stroke for Clamp. When Clamp with standard stroke is used, be sure to lift up Die-lifter after Clamp is moved backward. 116 D i e - li f ter D LF Spec ial t y pe Model designation DLF 50 Y 0500 − Drawing No. 1 Die-lifter width 2 Y:Standard H:Heavy load number of rollers, the drawing No. is 3 Die-lifter overall length(mm) * Indicated in 4 digits added at the end of model No. For roller cover type, Heat proof type, Special cylinder position and Special 1 2 3 Refer to pages → 99 ∼ 100 Roller cover Cover is attached on the upper surface of Die-lifter and it prevents scrap intrusion to the rollers. D i e - l i f t e r DLF □ Special type Cover Same Die-lifter width Cover Cover ● The cover shall be equipped with the DLF for the following model and stroke. DLF50:stroke more than 20mm DLF28:stroke more than 16mm Heat proof type It is applied under condition that the die and its surroundings are in high temperature. ● The operating temperature of heat proof type is 5-120℃. Special cylinder position Special number of rollers In case that Die-lifter shot has cushion pin hole, the cylinder positioning shall be special. In case that the die has cutouts, number of rollers shall be special. Die Die-lifter Notch cutting Bolster Cushion pin hole ● Indicate the shape and size of bolster. Contact Pascal for the details. 117 ● Indicate the shape and size of the bottom surface of die. Contact Pascal for the details. D i e - l i f t e r DLF □ Special type 118 119 D i e - r o l l e r DRA Die-roller model DRA Die-roller D i e - r o l l e r DRA 120 DRA D i e - r o ll e r D R A A spring lifting roller that does not need hydraulic source. D i e - r o l l e r DRA Selection The compact design allows an easy installation just to slot it in the machine T-slots. Mo d e l d e s i g n a t i o n 200 DRA 30 1 2 Die-roller width 28 3 Length of 1 piece DRA 18 : 18 mm 200 : 200 mm DRA 20 : 20, 22, 24 mm 300 : 300 mm T/U-slot dimension a(mm) DRA 30 : 28, 32, 36 mm 200 mm 200 mm 300 mm Any length of the rollers with 100 mm pitch can be composed by combination of 200mm and 300mm die-lifting rollers. 3 T/U-slot a mm k mm 18 DRA20 a a+0.25 +0.05 DRA30 20(Standard), 22, 24 28(Standard), 32, 36 32 ∼ 43 44 ∼ 58 k 3 DRA18 U-slot k Model T-slot ● Adjust roller-top level by height adjustment bolts to meet T/U-slot depth(Max. Max.R1 lifting stroke 2mm). Specifications Model Lifting force per 100 mm(1 line) Weight per roller DRA□-200 -□(Length 200mm) DRA□-300 -□(Length 300mm) Lifting force per height adjustment bolt DRA18 DRA20 DRA30 kN 0.588 0.735 1.47 kg 0.31 0.36 0.75 kg 0.46 0.53 1.13 kN 0.294 0.367 0.735 ● Operating temperature : 0 ∼ 110℃ ● Select requested total length in combinations of 200 mm and 300 mm die-lifting rollers. ● Lock the height adjustment bolts with lock nuts after adjusting height. ● Lifting force can be reduced by removing the height adjustment bolts. The bolts at both ends of the die-lifting rollers should not 121 be removed. DRA Selec tion of di e - roller (spr ing lif ted di e loading devic e) Die-roller overall length F E 300(DRA□-300-□) 75 (DRA18 : 70) 200(DRA□-200-□) F E 2 Roller pitch 100 End plate Lock nuts Height adjustment bolt Bearing Lift spring mm Model DRA18 DRA20 DRA30 E 19 23 23 F 1 2 2 DRL 18 L K Dimension L:Low distance clamp type H:Upper distance clamp type mm Model T/U-slot dimension a :18∼36(mm) L H L H H H L H H H DRL-18 DRA18 DRA20・DRA30 DRL-20 A 1 19 2 23 DRL-22 DRL-24 DRL-28 12 K 14 DRL-32 DRL-36 M6 screw length 16 M8 screw length 16 (Mounting thread M6 depth 12)(Mounting thread M8 depth 12) T/U-slot dimension a A 18 17 20 19 22 21 43 24 23 43 28 27 32 31 58 36 35 63 K D i e - r o l l e r DRA Selection End plate(L stopper) 32 43 32 43 45 58 ● Cut the end plate 0.5 mm shorter than the depth of the T/U-slot. kN Maximum lifting force per pair rollers Maximum lifting stroke Pascal clamp Die Lifting force Bolster Die-roller Die Pascal clamp Bolster Die rollers are pressed down into bolster by clamping force. Model * Overall length mm DRA18 DRA20 DRA30 250 2.35 2.94 5.88 350 3.53 4.41 450 4.70 5.88 11.7 550 5.88 7.35 14.7 650 7.06 8.82 17.6 750 8.23 10.2 20.5 850 9.41 11.7 23.5 8.82 950 10.5 13.2 26.4 1050 11.7 14.7 29.2 1150 12.9 16.1 32.3 1250 14.1 17.6 35.3 1350 15.2 19.1 38.2 1450 16.4 20.5 41.1 1550 17.6 22.0 44.1 * Overall length of model DRA18 is 10mm shorter than above lengths. 122