YUKEN Hydraulic Equipment
Transcription
YUKEN Hydraulic Equipment
C PRESSURE CONTROLS Valve Type Maximum Operating Graphic Symbols Pressure MPa 1 (PSI) .5 1 2 5 Maximum Flow 10 20 50 100 U.S.GPM 200 500 Page 2 3 5 10 20 30 50 100 Remote Cont. Relief Valves 25 (3630) DT 01 DG Direct Type Relief Valves 21 (3050) DT/DG Pilot Operated Relief Valves 25 (3630) Low Noise Type Pilot Operated Relief Valves 25 (3630) Sol. Cont. Relief Valves 25 (3630) Low Noise Type Sol. Cont. Relief Valves 25 (3630) H TypePress. Cont. Valves / HC TypePress. Cont. Valves 21 (3050) HT/HG HCT/HCG 03 06 Press. Reducing Valves / Press. Reducing & Check Valves 21 (3050) RT/RG RCT/RCG 03 06 Pres. Reducing & Relieving Valves 03 : 14(2030) 06 : 25(3630) RBG 03 06 Unloading Relief Valves 21 (3050) BUCG Brake Valves 25 (3630) UBGR Semiconductor Type Pressure Switches 35 (5080) JT-02 Pressure Monitoring System 20(2900) 35(5080) 200 300 500 1000 2000 L/min 203 206 02 BT/BG S-BG BST/BSG S-BSG 03 06 10 209 03 06 10 216 03 06 10 220 03 06 10 230 10 HF 16 HCF 237 10 RF RCF 16 251 06 03 06 260 10 10 265 271 T 272 274 201 Hydraulic Fluids Fluid Types Any type of hydraulic fluids listed in the table below can be used. Petroleum base oils Use fluids equivalent to ISO VG 32 or VG 46. Synthetic fluids Use phosphate ester or polyol ester fluid. When phosphate ester fluid is used, prefix "F-" to the model number because the special seals (fluororubber) are required to be used. Water containing fluids Use water-glycol fluid. Note: For use with hydraulic fluids other than those listed above, please consult your Yuken representatives in advance. Recommended Fluid Viscosity and Temperature Use under conditions where the viscosity and temperature of the hydraulic fluid remain in the ranges indicated in the following table. Name Remote Control Relief Valves Direct Type Relief Valves Pilot Operated Relief Valves Low Noise Type Pilot Operated Relief Valves Solenoid Controlled Relief Valves Low Noise Type Solenoid Controlled Relief Valves H Type Pressure Control Valves HC Type Pressure Control Valves Pressure Reducing Valves Pressure Reducing and Check Valves Pressure Reducing and Relieving Valves Unloading Relief Valves Brake Valves Semiconductor Type Pressure Switches Viscosity Temperature 15 - 400 mm2/s (88 - 1800 SSU) -15 - +70°C (5 - 158°F) 15 - 400 mm2/s (88 - 1800 SSU) -20 - +70°C (- 4 - 158°F) If the valve is provided with a vent ristrictor (ex. : A-BSG-03), the viscosity range should be 15 - 200 mm2/s (80 - 900 SSU). Control of Contamination Due caution must be paid to maintaining control over contamination of the hydraulic fluids which may otherwise lead to breakdowns and shorten the life of the valves. Please maintain the degree of contamination within NAS 1638-Grade 12. Use 25 µm or finer line filter. Interchangeability in Installation between Current and New Design Model change has been made on the following products. The difference between current and new design has been described on the paragraph of “Interchangeability in Installation between Current and New Design”. Refer to relevant pages on each series. Mounting Interchangeability Model Numbers Name Current Solenoid Controlled Relief Valve Low Noise Type Solenoid Controlled Relief Valve 202 New BS*-03, -47* BS*-03, -48* BS*-06, -47* BS*-06, -48* BS*-10, -47* BS*-10, -48* S-BSG-03, -52* S-BSG-03, -53* S-BSG-06, -52* S-BSG-06, -53* S-BSG-10, -52* S-BSG-10, -53* Main Changes Yes Page 222 Pilot valves (DSG-01) have been changed in the design numbers 70. Yes Pressure Controls 231 PRESSURE CONTROLS Remote Control Relief Valves This valve is used as a remote control valve for pilot operated type pressure control valves. Specifications Max. Operating Pres. MPa (PSI) 25 (3630) Model Number Designation FD Series Number Special Seals F: Special Seals for Phosphate Ester Type Fluids (Omit if not required) D: Remote Control Relief Valves T Type of Mounting C Approx. Mass kg (lbs.) DT type 1.6 (3.5) DG type 1.4 (3.1) Remote Control Relief Valves Model Numbers Threaded Sub-plate Connection Mounting DT-01-22* DG-01-22* -01 -22 Valve Size Design Number Design Standards 22 None: Japanese Std. "JIS" 80: European Design Std. 90: N. American Design Std. 22 None: Japanese Std. "JIS" and European Design Std. 90: N. American Design Std. T: Threaded Connection * 01 G: Sub-plate Mounting Graphic Symbol Instructions To adjust the pressure, loosen the lock nut and turn the handle slowly clockwise for higher pressures or anti-clockwise for lower pressures. After adjustments, do not forget to tighten the lock nut. Piping of the tank line should not be connected to any tank line of the other valves, but connected directly to the reservoir. Pressure is limited by collars fitted. If a working pressure cannot be attained, remove some collars. One collar is equivalent to 10 MPa (1450 PSI). If the internal volume of the vent line is too large, chattering is likely to occur. Attachment Mounting bolts Valve Model Numbers DG-01 Socket Head Cap Screw Japanese Std. "JIS" and European Design Std. M5 45 Lg. N. American Design Std. No.10-24 UNC 1-3/4 Lg. Qty. 4 Sub-plate Valve Model Numbers DG-01 Japanese Standard "JIS" Sub-plate Thread Model Numbers Size DGM-02-20 Rc 1/4 European Design Standard Sub-plate Thread Model Numbers Size DGM-02-2080 1/4 BSP.F N. American Design Standard Sub-plate Thread Model Numbers Size DGM-02-2090 1/4 NPT Approx. Mass kg (lbs.) 0.7 (1.5) Sub-plates are available. Specify the sub-plate model number from the table above. When sub-plates are not used, the mounting surface should have a good machined finish. Remote Control Relief Valves 203 DT-01-22/2280/2290 DIMENSIONS IN MILLIMETRES (INCHES) Lock Nut 14(.55) Hex. 26(1.02) 52(2.05) Two Collars DT-01-22 50 (1.97) Fully Extended 193(7.60) Rc 1/4 DT-01-2280 1/4 BSP.F DT-01-2290 1/4 NPT Dimensions of The Panel Mounting Hole Pressure Adjustment Handle 141.5 (5.57) INC. Max. 10(.39) 74 (2.91) Pressure Port "A" Thd. 21(.83) Dia. 44(1.73) Dia. 26(1.02) 47(1.85) "A" Thd. Model Numbers Lock Nut 24(.94) Hex. Tank Port "A" Thd. Sub-plate: DGM-02-20/2080/2090 50 (1.97) 30 10 (1.18) (.39) 27 (1.06) 15 (.59) 2(.08) 30 (1.18) 60 (2.36) 50 (1.97) Fully Extended 142.5(5.61) Pressure Adjustment Handle "B" Thd. 10(.39) Deep 4 Places INC. 7(.28) Dia. Through 11(.43) C' bore 2 Places 47 (1.85) 38 (1.50) 37 (1.46) 26 (1.02) 48 (1.89) 100 (3.94) Mounting Surface (O-Rings Furnished) Model Numbers DGM-02-20 204 6.2(.24) Dia. "A" Thd. (From Rear) 2 Places 24 (.94) 17 (.67) 19 (.75) 13.5 38 (1.50) (.53) 65 (2.56) 80 (3.15) 14 (.55) 52 (2.05) 44(1.73) Dia. 10 (.39) Pressure Port Tank Port Lock Nut 14(.55) Hex. Two Collars 52 (2.05) 38 (1.50) 7 (.28) 19 (.75) 5.5(.22) Dia. Through 9(.35) Dia. Spotface 4 Places 7.5 (.30) DG-01-22/2290 "A" Thd. Rc 1/4 DGM-02-2080 1/4 BSP.F DGM-02-2090 1/4 NPT Remote Control Relief Valves "B" Thd. M5 No. 10-24 UNC PRESSURE CONTROLS Spare Parts List DT-01-22/2280/2290 4 15 11 6 7 8 C List of Seals Item Name of Parts 13 O-Ring SO-NA-P12 Part Numbers Qty. 1 14 O-Ring SO-NB-P22.4 1 Note: When ordering the seals, please specify the seal kit number from the table below. 1 5 13 14 10 9 Remote Control Relief Valves 3 2 12 List of Seal Kits Valve Model Numbers Seal Kit Numbers DT-01 KS-DT-01-22 DG-01 KS-DG-01-22 DG-01-22/2290 13 2 1 3 10 6 14 9 8 7 List of Seals Item Name of Parts Part Numbers Qty. 11 O-Ring SO-NA-P9 1 12 O-Ring SO-NB-P9 2 Note: When ordering the seals, please specify the seal kit number from the table above. 12 4 11 5 Remote Control Relief Valves 205 Direct Type Relief Valves This valve is used in a hydraulic circuit to prevent damage due to over pressure and to adjust the maximum circuit pressure of small capacity. Specifications Model Numbers Threaded Connection Sub-plate Mounting DT-02-*-22* DG-02-*-22* Max. Operating Pressure MPa (PSI) Pres. Adj. Range MPa (PSI) Max. Flow L/min (U.S.GPM) Approx. Mass kg (lbs.) DT type DG type 21 (3050) Note) 16 (4.23) 1.5 (3.3) 1.5 (3.3) Note: Refer to the Model Number Designation. Model Number Designation FD Special Seals F: Special Seals for Phosphate Ester Type Fluids (Omit if not required) Series Number D: Direct Type Relief Valves T Type of Mounting -02 -B -22 Valve Size Pres. Adj. Range MPa (PSI) Design Number B: T: Threaded Connection 02 G: Sub-plate Mounting -7 ( -1020) C: 3.5-14 (510-2030) H: 7-21 (1020-3050) * Design Standards 22 None: Japanese Std. "JIS" 80: European Design Std. 90: N. American Design Std. 22 None: Japanese Std. "JIS" and European Design Std. 90: N. American Design Std. Refer to the Minimum Adjustment Pressure Characteristics. Graphic Symbol Instructions To adjust the pressure, loosen the lock nut and turn the handle slowly clockwise for higher pressures or anti-clockwise for lower pressures. After adjustments, do not forget to tighten the lock nut. Piping of the tank line should not be connected to any tank line of the other valves, but connected directly to the reservoir. Attachment Mounting bolts Valve Model Numbers DG-02 Socket Head Cap Screw Japanese Std. "JIS" and European Design Std. M5 45 Lg. N. American Design Std. No.10-24 UNC 1-3/4 Lg. Qty. 4 Sub-plate Valve Model Numbers DG-02 Japanese Standard "JIS" Sub-plate Model Numbers DGM-02-20 Thread Size Rc 1/4 European Design Standard Sub-plate Model Numbers DGM-02-2080 Thread Size 1/4 BSP.F N. American Design Standard Sub-plate Model Numbers DGM-02-2090 Thread Size 1/4 NPT Approx. Mass kg (lbs.) 0.7 (1.5) Sub-plates are available. Specify the sub-plate model number from the table above. When sub-plates are not used, the mounting surface should have a good machined finish. The sub-plates are those for remote control relief valves. For dimensions, see page 204. 206 Direct Type Relief Valves PRESSURE CONTROLS Min. Adjustment Pressure Nominal Override Characteristics PSI 175 MPa 1.2 PSI MPa 3000 21.0 150 1.0 2500 17.5 2000 14.0 100 0.8 0.6 75 50 25 0 1500 10.5 1000 7.0 500 3.5 DT-02-H DG-02-H 0.4 0.2 0 0 2 0 4 6 1 8 10 2 Flow Rate 12 14 3 16 L/min 4 DT-02-B DG-02-B 0 0 2 4 0 1 8 10 12 14 16 2 3 Flow Rate 4 4.5 U.S. GPM 26(1.02) Model Numbers DT-02-*-22 Pressure Port "A" Thd. L/min Lock Nut 14(.55) Hex. 50 (1.97) Fully Extended 163(6.42) Pressure Adjustment Handle INC. 74 (2.91) "A" Thd. Rc 1/4 DT-02-*-2280 1/4 BSP.F DT-02-*-2290 1/4 NPT Dimensions of The Panel Mounting Hole Max. 10(.39) 21(.83) Dia. 26(1.02) 44(1.73) Dia. 112 (4.41) 47 (1.85) 6 U.S. GPM DT-02-*-22/2280/2290 52 (2.05) 0 C DT-02-C DG-02-C Direct Type Relief Valves 125 Pressure Min. Adjustment Pressure Hydraulic fluid Viscosity : 35 mm2/s (164 SSU) Specific Gravity : 0.850 Lock Nut 24(.94) Hex. Tank Port "A" Thd. DIMENSIONS IN MILLIMETRES (INCHES) DG-02-*-22/2290 Lock Nut 14(.55) Hex. 44(1.73) Dia. 19(.75) 52 (2.05) 7 (.28) 5.5(.22) Dia. Through 9(.35) Dia. Spotface 4 Places 10 (.39) Pressure Port Tank Port 50 (1.97) Pressure Adjustment Handle Fully Extended 160(6.42) INC. 26 (1.02) 48 (1.89) 37 (1.46) 38 (1.50) 47 (1.85) 100 (3.94) Mounting Surface (O-Rings Furnished) Note: For dimensions of the valve mounting surface, see the dimensional drawing (page 204) of the subplate used together. Direct Type Relief Valves 207 Spare Parts List DT-02-*-22/2280/2290 DG-02-*-22/2290 10 2 12 4 9 1 11 3 13 5 6 7 8 14 List of Seals Item Name of Parts 12 O-Ring 13 14 Part Numbers Qty. Remarks SO-NB-P9 2 Use only for DG-02 O-Ring SO-NA-P12 1 O-Ring SO-NB-P22.4 1 Note: When ordering the seals, please specify the seal kit number from the table below. List of Seal Kits 208 Valve Model Numbers Seal Kit Numbers DT-02 KS-DT-01-22 DG-02 KS-DG-02-22 Direct Type Relief Valves PRESSURE CONTROLS Pilot Operated Relief Valves These valves protect the hydraulic system from excessive pressure, and can be used to maintain constant pressure in a hydraulic system. Remote control and unloading are permitted by using vent circuits. C Vent Connection Pilot Operated Relief Valves Graphic Symbols Specifications Model Numbers Threaded Connection Sub-plate Mounting BT-03-*-32* BG-03-*-32* BT-06-*-32* BG-06-*-32* BT-10-*-32* BG-10-*-32* Max. Operating Pressure MPa (PSI) 25 (3630) Pres. Adj. Range MPa (PSI) Note) -25 ( -3630) Max. Flow L/min (U.S.GPM) Approx. Mass kg (lbs.) BT type BG type 100 (26.4) 5.0 (11.0) 4.7 (10.4) 200 (52.8) 5.0 (11.0) 5.6 (12.3) 400 (106) 8.5 (18.7) 8.7 (19.2) Note: Refer to the Minimum adjustment Pressure characteristics on page 214. Model Number Designation FSpecial Seals F: Special Seals for Phosphate Ester Type Fluids (Omit if not required) B T -03 -V -32 Series Number Type of Mounting Valve Size High Venting Pres. Feature Design Number 03 06 10 03 06 10 V: For High Venting Pressure Feature (Omit if not required) 32 32 32 32 32 32 B: Pilot Operated Relief Valves T: Threaded Connection G: Sub-plate Mounting * Design Standards None: Japanese Std. "JIS" 80: European Design Std. 90: N. American Design Std. None: Japanese Std. "JIS" and European Design Std. 90: N. American Design Std. Use high venting pressure type to reduce the response time from unload to onload. Pilot Operated Relief Valves 209 Attachment Mounting Bolts Socket Head Cap Screw Valve Model Numbers Japanese Std. "JIS" and European Design Std. N. American Design Std. BG-03 M12 70 Lg. (2 pcs.), M12 95 Lg. (2 pcs.) 1/2-13UNC 2-3/4 Lg. (2 pcs.), 1/2-13UNC 3-3/4 Lg. (2 pcs.) BG-06 M16 60 Lg. (2 pcs.), M16 80 Lg. (2 pcs.) 5/8-11UNC 2-1/4 Lg. (2 pcs.), 5/8-11UNC 3-1/4 Lg. (2 pcs.) BG-10 M20 70 Lg. (2 pcs.), M20 90 Lg. (2 pcs.) 3/4-10UNC 2-3/4 Lg. (2 pcs.), 3/4-10UNC 3-1/2 Lg. (2 pcs.) Sub-plate Valve Model Numbers Japanese Standard "JIS" Sub-plate Model Numbers BG-03 BG-06 BG-10 Thread Size European Design Standard Sub-plate Model Numbers Thread Size N. American Design Standard Sub-plate Model Numbers Thread Size Approx. Mass kg (lbs.) BGM-03-20 Rc 3/8 BGM-03-3080 3/8 BSP.F BGM-03-2090 3/8 NPT 2.4(5.3) BGM-03X-20 Rc 1/2 BGM-03X-3080 1/2 BSP.F BGM-03X-2090 1/2 NPT 3.1(6.8) BGM-06-20 Rc 3/4 BGM-06-3080 3/4 BSP.F BGM-06-2090 3/4 NPT 4.7(10.4) BGM-06X-20 Rc 1 BGM-06X-3080 1 BSP.F BGM-06X-2090 1 NPT 5.7(12.6) BGM-10-20 Rc 1-1/4 BGM-10-3080 1-1/4 BSP.F BGM-10-2090 1-1/4 NPT 8.4(18.5) BGM-10X-20 Rc 1-1/2 BGM-10X-3080 1-1/2 BSP.F BGM-10X-2090 1-1/2 NPT 10.3(22.7) Sub-plates are available. Specify the sub-plate model number from the table above. When sub-plates are not used, the mounting surface should have a good machined finish. Instructions If a remote control relief valve is used in the vent circuit, see page 203. In addition, if the internal volume of the vent line is too large, chattering is likely to occur. Thus, as far as possible reduce the inside diametre and the length of the pipe. To adjust the pressure, loosen the lock nut and turn the handle slowly clockwise for higher pressures or anti-clockwise for lower pressures. After adjustments, do not forget to tighten the lock nut. Piping of the tank line should not be connected to any tank line of the other valves, but connected directly to the reservoir. Pressure is limited by collars fitted. If a working pressure cannot be attained, remove some collars. One collar is equivalent to 10 MPa (1450 PSI). With a small flow, the setting pressure may be unstable. Use models numbered 03 and 06 with a flow rate above 8 L/min (2.1 U.S. GPM) and model 10 with 15 L/min (4.0 U.S. GPM). 210 Pilot Operated Relief Valves PRESSURE CONTROLS BT-03-*-32/3280/3290 BT-06-*-32/3280/3290 BT-10-*-32/3280/3290 DIMENSIONS IN MILLIMETRES (INCHES) Lock Nut 14(.55) Hex. C "A" SQ. Two Collars Pressure Adjustment Handle Vent Port "T" Thd. INC. Fully Extended C B 44(1.73) Dia. 5(.20) 3280 Design Only Pilot Operated Relief Valves Four positions of pressure adjustment handle are available by rotating cover assembly as shown. K F L J D P H Pressure Port "S" Thd. 2 Places T Tank Port "S" Thd. E Q Pressure Gauge Connection "U" Thd. N There are two threaded connection pressure ports. They can be connected each other in-line; one as inlet and the other as an outlet or the valve can be used by plugging one of the pressure ports. Model Numbers BT-03-*-32/3280/3290 BT-06-*-32/3280/3290 BT-10-*-32/3280/3290 Model Numbers BT-03-*-32 BT-03-*-3280 BT-03-*-3290 BT-06-*-32 BT-06-*-3280 BT-06-*-3290 BT-10-*-32 BT-10-*-3280 BT-10-*-3290 Dimensions mm (Inches) A B C D E F H J K L N Q 75 40 105 52 78 150.5 68.5 62 36 52 90 45 (2.95) (1.57) (4.13) (2.05) (3.07) (5.93) (2.70) (2.44) (1.42) (2.05) (3.54) (1.77) 85 50 101 80 96 183 89 74 49 80 120 60 (3.35) (1.97) (3.98) (3.15) (3.78) (7.20) (3.50) (2.91) (1.93) (3.15) (4.72) (2.36) Thread Size "S" Thd. "T" Thd. "U" Thd. Rc 3/8 3/8 BSP.F 3/8 NPT Rc 3/4 3/4 BSP.F 3/4 NPT Rc 1-1/4 1-1/4 BSP.F 1-1/4 NPT Rc 3/8 3/8 BSP.F 3/8 NPT Rc 3/8 3/8 BSP.F 3/8 NPT Rc 3/8 3/8 BSP.F 3/8 NPT Rc 1/4 1/4 BSP.Tr 1/4 NPT Rc 1/4 1/4 BSP.Tr 1/4 NPT Rc 1/4 1/4 BSP.Tr 1/4 NPT Pilot Operated Relief Valves 211 BG-03-*-32/3290 BG-06-*-32/3290 BG-10-*-32/3290 DIMENSIONS IN MILLIMETRES (INCHES) Lock Nut 14(.55) Hex. Mounting Surface (O-Rings Furnished) "A" SQ. Two Collars Three positions of pressure adjustment handle are available by rotating cover assembly as shown. Pressure Adjustment Handle B INC. Fully Extended C 44(1.73) Dia. Vent Port Pressure Gauge Connection "X" Thd. P N H Q Locating Pin 6(.24) Dia. 6 (.24) Pressure Port U D J V E F Model Numbers "S" Dia. Through "T" Dia. Spotface 4 Places K Tank Port L Dimensions mm (Inches) A B C D E F H J K L N P Q S T U V 75 40 105 57 78 78 137 14.1 41 82 117 77 22 13.5 21 55 77 BG-03-*-32/3290 (2.95) (1.57) (4.13) (2.24) (3.07) (3.07) (5.39) (.56) (1.61) (3.23) (4.61) (3.03) (.87) (.53) (.83) (2.17) (3.03) BG-06-*-32/3290 75 40 105 40 60 78 161 17 52 104 141 83.5 4.5 17.5 26 38 58 (2.95) (1.57) (4.13) (1.57) (2.36) (3.07) (6.34) (.67) (2.05) (4.09) (5.55) (3.29) (.18) (.69) (1.02) (1.50) (2.28) BG-10-*-32/3290 85 45 101 47 67 87.5 195 20.7 62 124 175 110 6 21.5 32 45 65 (3.35) (1.77) (3.98) (1.85) (2.64) (3.44) (7.68) (.81) (2.44) (4.88) (6.89) (4.33) (.24) (.85) (1.26) (1.77) (2.56) Model Numbers BG-03-*-32 BG-03-*-3290 BG-06-*-32 BG-06-*-3290 BG-10-*-32 BG-10-*-3290 212 Thread Size "X" Thd Rc 1/4 = 1/4 BSP.Tr 1/4 NPT Rc 1/4 = 1/4 BSP.Tr 1/4 NPT Rc 1/4 = 1/4 BSP.Tr 1/4 NPT Mounting Surface ISO 6264-AR-06-2-A ISO 6264-AS-08-2-A ISO 6264-AT-10-2-A Pilot Operated Relief Valves PRESSURE CONTROLS BGM-03,03X-20 / 3080 / 2090 BGM-06,06X-20 / 3080 / 2090 BGM-10,10X-20 / 3080 / 2090 DIMENSIONS IN MILLIMETRES (INCHES) A B "d" Dia. Through "e" Dia. Spotface 4 Places "h" 4 Places C C D E Z "t" Thd. J F a T S Pilot Operated Relief Valves V U Q X K H L Y N P 6.2(.24) Dia. "b" Dia. 2 Places 7(.28) Dia. 10(.39) Deep Model Numbers BGM-03 BGM-06 BGM-10 Model Numbers BGM-03 BGM-06 BGM-10 BGM-10 BGM-10X E T U V X F H J K L N P Q S 86 26 3.1 26.9 149 13 123 (3.39) 32 (1.02) 97 53.8 (.12) (1.06) (5.87) (.51) (4.84) 95 (1.26) 21 (3.82) (2.12) (3.74) (.83) 106.5 27.2 4 35 180 15 150 (4.19) 51 (1.07) 121 66.7 (.16) (1.38) (7.09) (.59) (5.91) 119 (2.01) 18 (4.76) (2.63) (4.69) (.71) 138.2 30.2 5.7 41.3 227 16 195 (5.44) 62 (1.19) 154 88.9 (.22) (1.63) (8.94) (.63) (7.68) 158 (2.44) 17 (6.06) (3.50) (6.22) (.67) 0 (0) Y 22 (.87) 42 76.2 31.8 44.5 (1.65) (3.00) (1.25) (1.75) BGM-10X BGM-06X D 37 55.5 23.8 33.4 (1.46) (2.19) (.94) (1.31) BGM-06X BGM-06 C Dimensions mm (Inches) 19 47.4 (.75) (1.87) BGM-03X BGM-03X B 126 94 16 82.6 (4.96) (3.70) (.63) (3.25) BGM-10X BGM-03 A 108 78 15 70 (4.25) (3.07) (.59) (2.76) BGM-06X Model Numbers Dimensions mm (Inches) 86 60 13 53.8 (3.39) (2.36) (.51) (2.12) BGM-03X f "n" Thd. 2 Places (From Rear) Japanese Standard "JIS" Design "20" "h" "n" Thd. M12 Thd. 20(.79) Deep Rc 3/8 M16 Thd. 25(.98) Deep Rc 3/4 M20 Thd. 28(1.10) Deep Rc1-1/4 Rc 1-1/2 a b d e f 11 (.43) 17.5 (.69) 19 (.75) 13.5 (.53) 21 (.83) 24 (.94) 17.5 26 31 (.69) (1.02) (1.22) European Design Standard Design "3080" "t" Thd. Rc 1/2 Rc 1 Z 32 22 (1.26) 20 14.5 (.87) (.79) (.57) 40 (1.57) 40 11 (1.57) 25 23 (.43) (.98) (.91) 50 (1.97) 50 12.7 (1.97) 32 28 (.50) 63 (1.26) (1.10) (2.48) Rc 1/4 "h" "n" Thd. M12 Thd. 20(.79) Deep 3/8 BSP.F M16 Thd. 25(.98) Deep 3/4 BSP. F "t" Thd. 1-1/4 BSP.F M20 Thd. 28(1.10) Deep 1-1/2 BSP.F Pilot Operated Relief Valves "h" "n" Thd. "t" Thd. 1/2-13UNC Thd. 3/8 NPT 22(.87) Deep 1/2 NPT 1/2 BSP.F 1 BSP.F N. American Design Standard Design "2090" 1/4 BSP.F 5/8-11UNC Thd. 3/4 NPT 27(1.06) Deep 1 NPT 1/4 NPT 3/4-10UNC Thd. 1-1/4 NPT 28(1.10) Deep 1-1/2 NPT 213 Nominal Override Characteristics 2 Hydraulic fluid: Viscosity : 35 mm /s (164 SSU) Specific Gravity : 0.850 BT-06, BG-06 PSI MPa 3600 25 24 3300 23 2300 16 15 2000 14 225 1.6 1.3 150 1.0 Pressure Pressure BT-03, BG-03 0 0 25 5 50 75 10 15 Flow Rate 20 PSI MPa 3600 25 24 3300 23 2300 16 15 2000 14 275 1.9 1.6 200 1.3 100 L/min 0 25 0 U.S. GPM 50 10 100 20 150 30 40 200 L/min 50 U.S. GPM Flow Rate Pressure BT-10, BG-10 PSI MPa 3600 25 24 3300 23 2300 16 15 2000 14 300 2.0 200 1.6 1.2 0 100 0 25 200 300 50 75 Flow Rate 400 100 L/min U.S. GPM Min. Adj. Pressure & Vent Pressure vs. Flow 2 Hydraulic fluid: Viscosity : 35 mm /s (164 SSU) Specific Gravity : 0.850 BT-03, BG-03 BT-06, BG-06 PSI MPa Pressure 100 80 0.7 0.6 60 0.4 100 40 20 0 0.2 High Venting Pressure Type 0 0 0 25 5 50 10 15 Low Venting Pressure Type 75 20 50 100 L/min 25 U.S. GPM Flow Rate Pressure 100 50 0 Vent Pressure Min. Adjustment Pressure High Venting Pressure Type 0.8 0.4 Low Venting Pressure Type 0 0 0 100 25 200 300 50 75 400 L/min 100 U.S. GPM Flow Rate 214 0 High Venting Pressure Type 0.8 0.4 Low Venting Pressure Type 0 0 0 50 10 100 20 30 Flow Rate BT-10, BG-10 PSI MPa 225 1.6 200 1.2 150 Vent Pressure Min. Adjustment Pressure PSI MPa 200 1.4 1.2 150 Pressure Vent Pressure Min. Adjustment Pressure Pilot Operated Relief Valves 150 40 200 L/min 50 U.S. GPM PRESSURE CONTROLS Spare Parts List BT-03-*-32/3280/3290 BT-06-*-32/3280/3290 BT-10-*-32/3280/3290 18 22 C 10 11 13 12 2 16 9 8 7 6 A 17 21 14 20 5 15 3 19 4 1 Part Numbers Item Name of Parts 16 O-Ring SO-NA-P9 SO-NA-P9 1 17 O-Ring SO-NB-P32 SO-NB-P42 1 24 Bonded Seal SG-FB-3/8 SG-FB-3/8 1 BT-03 BT-06 BT-10 Qty. Note: When ordering the seals, please specify the seal kit number from the table below. Pilot Operated Relief Valves List of Seals List of Seal Kits 24 Valve Model Numbers 23 BT-03 KS-BT-03-32 BT-06 Section "A" for Design 3280 Seal Kit Numbers BT-10 KS-BT-10-32 Note: No bonded seals are included in the seal kits. BG-03-*-32/3290 BG-06-*-32/3290 BG-10-*-32/3290 21 16 6 7 8 10 11 13 12 2 17 9 List of Seals 20 18 14 19 25 23 15 5 22 3 1 24 Item Name of Parts 17 Part Numbers Qty. BG-03 BG-06 BG-10 O-Ring SO-NA-P9 SO-NA-P9 SO-NA-P9 1 18 O-Ring SO-NB-P9 SO-NB-P11 SO-NB-P9 1 19 O-Ring SO-NB-P18 SO-NB-P28 SO-NB-P32 2 20 O-Ring SO-NB-P32 SO-NB-P32 SO-NB-P42 1 4 Note: When ordering the seals, please specify the seal kit number from the table below. List of Seal Kits Valve Model Numbers Seal Kit Numbers BG-03 KS-BG-03-32 BG-06 KS-BG-06-32 BG-10 KS-BG-10-32 Pilot Operated Relief Valves 215 Low Noise Type Pilot Operated Relief Valves Pilot operated relief valves here have been particularly developed as low-noise types. Able to protect pumps and control valves against excessive pressures, they are used to control the pressure in the hydraulic system to a constant level. Remote control and unloading are permitted by using vent circuits. Graphic Symbols Vent Connection Specifications Model Numbers Max. Operating Pressure MPa (PSI) Pres. Adj. Range MPa (PSI) Max. Flow L/min (U.S.GPM) Approx. Mass kg (lbs.) S-BG-03-*-*-40* S-BG-06-*-*-40* S-BG-10-*-40* 25 (3630) Note) -25 ( -3630) 100 (26.4) 200 (52.8) 400 (106) 4.1 (9.0) 5.0 (11.0) 10.5 (23.2) Note: See minimum adjustment pressure characteristics on page 218. Model Number Designation FSB Special Seals F: Special Seals for Phosphate Ester Type Fluids (Omit if not required) G -03 -V Low Noise Type Series Number Type of Mounting Valve Size High Venting Pres. Feature S: Low Noise Type B: Pilot Operated Relief Valves G: Sub-plate Mounting 03 06 10 1 V: For High Venting Pressure Feature (Omit if not required) -L -40 Direction of Handle Design Number Viewed from pressure gauge connection L: Left (Normal) R: Right 40 40 * Design Std. Refer to 2 40 1. Use the high venting pressure type where it is necessary to reduce the response time from unloading to onloading. 2. Design Standards: None ........... Japanese Standard "JIS" and European Design Standard 90 ............... N. American Design Standard Sub-plate Valve Model Numbers S-BG-03 S-BG-06 S-BG-10 Japanese Standard "JIS" Sub-plate Model Numbers BGM-03-20 BGM-03X-20 BGM-06-20 BGM-06X-20 BGM-10-20 BGM-10X-20 European Design Standard Thread Size Rc 3/8 Rc 1/2 Rc 3/4 Rc 1 Rc 1-1/4 Rc 1-1/2 Sub-plate Model Numbers BGM-03-3080 BGM-03X-3080 BGM-06-3080 BGM-06X-3080 BGM-10-3080 BGM-10X-3080 Thread Size 3/8 BSP.F 1/2 BSP.F 3/4 BSP.F 1 BSP.F 1-1/4 BSP.F 1-1/2 BSP.F N. American Design Standard Sub-plate Model Numbers BGM-03-2090 BGM-03X-2090 BGM-06-2090 BGM-06X-2090 BGM-10-2090 BGM-10X-2090 Thread Size 3/8 NPT 1/2 NPT 3/4 NPT 1 NPT 1-1/4 NPT 1-1/2 NPT Approx. Mass kg (lbs.) 2.4 (5.3) 3.1 (6.8) 4.7 (10.4) 5.7 (12.6) 8.4 (18.5) 10.3 (22.7) Sub-plates are available. Specify the sub-plate model number from the table above. When sub-plates are not used, the mounting surface should have a good machined finish. The sub-plates are those for pilot operated relief valves. For dimensions, see page 213. 216 Low Noise Type Pilot Operated Relief Valves PRESSURE CONTROLS Attachment Mounting Bolts Socket Head Cap Screw Valve Model Numbers Japanese Std. "JIS" and European Design Std. Qty. N. American Design Std. S-BG-03 M12 40 Lg. 1/2-13 UNC S-BG-06 M16 50 Lg. S-BG-10 M20 60 Lg. 1-1/2 Lg. 4 5/8-11 UNC 2 Lg. 4 3/4-10 UNC 2-1/4 Lg. 4 C If a remote control relief valve is used in the vent circuit, see page 203. In addition, if the internal volume of the vent line is too large, chattering is likely to occur. Thus, as far as possible reduce the inside Dia. and the length of the pipe. To adjust the pressure, loosen the lock nut and turn the handle slowly clockwise for higher pressures or anti-clockwise for lower pressures. After adjustments, do not forget to tighten the lock nut. Piping of the tank line should not be connected to any tank line of the other valves, but connected directly to the reservoir. Pressure is limited by collars fitted. If a working pressure cannot be attained, remove some collars. One collar is equivalent to 10 MPa (1450 PSI). With a small flow, the setting pressure may be unstable. Use models numbered 03 and 06 with a flow rate above 5 L/min (1.3 U.S. GPM) and model 10 with 8 L/min (2.1 U.S. GPM). S-BG-03-*-L-40/4090 S-BG-06-*-L-40/4090 S-BG-10-*-40/4090 Fully Extended J Fully Extended F Mounting surface S-BG-03: ISO 6264-AR-06-2-A S-BG-06: ISO 6264-AS-08-2-A S-BG-10: ISO 6264-AT-10-2-A "K" Dia. Through "N" Dia. Spotface 4 Places Pressure Port E Opposite Handle Position S-BG- C DIMENSIONS IN MILLIMETRES (INCHES) Z Vent Port Tank Port Pressure Gauge Connection "Y" Thd Two Collars INC. P A B D Fully Extended J H Pressure Adjustment Handle Lock Nut 14(.55) Dia. Note:For other dimensions, see the figures shown left. 44(1.73) Dia. Q 03 - -R 06 * Note:For dimensions of the valve mounting surface, see the dimensional drawing (P. 213) of the sub-plate used together. "Y" Thd. S Model Numbers X S-BG-03-*-*-40 T 6 (.24) 1/4 NPT S-BG-03-*-*-4090 V Mounting Surface (O-Rings Furnished) Rc 1/4 = 1/4 BSP.Tr Rc 1/4 = 1/4 BSP.Tr S-BG-06-*-*-40 1/4 NPT S-BG-06-*-*-4090 U Locating Pin 6(.24) Dia. Rc 1/4 = 1/4 BSP.Tr S-BG-10-*-40 1/4 NPT S-BG-10-*-4090 Model Numbers Low Noise Type Pilot Operated Relief Valves Instructions Dimensions mm (Inches) A B C D E F H J K N P Q S T U V X Z S-BG-03 76 53.8 11.1 26.9 53.8 73.6 26.9 163.5 13.5 21 50 130 103 21.5 106 26.1 13 36.1 (2.99) (2.12) (.44) (1.06) (2.12) (2.90) (1.06) (6.44) (.53) (.83) (1.97) (5.12) (4.06) (.85) (4.17) (1.03) (.51) (1.42) S-BG-06 98 70 14 35 66.7 58.8 33.7 163.5 17.5 26 50 130 103 26 122 19.3 13 21.3 (3.86) (2.76) (.55) (1.38) (2.63) (2.31) (1.33) (6.44) (.69) (1.02) (1.97) (5.12) (4.06) (1.02) (4.80) (.76) (.51) (.84) S-BG-10 120 82.6 18.7 41.3 88.9 46.1 44.9 180 21.5 32 65 167 135 33.5 155 21.1 18 (4.72) (3.25) (.74) (1.63) (3.50) (1.81) (1.77) (7.09) (.85) (1.26) (2.56) (6.57) (5.31) (1.32) (6.10) (.83) (.71) Low Noise Type Pilot Operated Relief Valves 217 Nominal Override Characteristics Hydraulic fluid: Viscosity : 35 mm2/s (164 SSU) Specific Gravity : 0.850 2200 15 14 13 1900 250 50 S-BG-06 PSI 3700 3500 3300 MPa 25 24 23 2200 15 14 13 1900 250 1.5 1.0 0.5 0 20 40 5 10 60 80 15 20 Flow Rate PSI 3600 3400 3200 2200 1900 300 1.5 1.0 0.5 50 0 S-BG-10 Pressure MPa 25 24 23 Pressure Pressure S-BG-03 PSI 3700 3500 3300 100 L/min 150 0 25 U.S. GPM 50 10 0 100 20 30 150 200 L/min 40 50 U.S. GPM Flow Rate MPa 25 24 23 22 15 14 13 2.0 1.5 1.0 0 100 25 0 200 300 50 75 Flow Rate 400 L/min 100 U.S. GPM Min. Adj. Pressure and Vent Pressure vs. Flow Hydraulic fluid: Viscosity : 35 mm2/s (164 SSU) Specific Gravity : 0.850 Vent Pressure Min. Adjustment Pressure S-BG-03 120 Pressure 100 80 60 40 20 0 S-BG-06 High Vent Pressure Type 1.2 150 100 Low Vent Pressure Type 0 0 20 40 5 10 S-BG-10 PSI MPa 200 1.4 60 15 80 20 Flow Rate 1.0 High Vent Pressure Type 0.8 0.6 50 0.4 0 0.2 0 100 L/min 0 25 U.S. GPM 0 50 10 PSI MPa 225 1.6 200 1.4 1.2 150 1.0 High Vent Pressure Type 0.8 100 0.6 50 0.4 Low Vent 0.2 Pressure Type 0 0 300 400 0 100 200 L/min 0 25 50 75 100 U.S. GPM Flow Rate Pressure MPa 0.9 0.8 0.7 0.6 0.5 0.4 0.3 0.2 0.1 0 Pressure PSI Low Vent Pressure Type 150 100 20 30 Flow Rate 200 L/min 40 50 U.S. GPM Noise Level Measuring position: At 1m (3.3 ft.) back from the valve front. Viscosity : 35 mm2/s (164 SSU) Back pressure : 0.1 MPa (14.5 PSI) Measuring condition S-BG-03 S-BG-06 Flow rate : 50 L/min (13.2 U.S.GPM) 60 50 40 0 0 218 4 8 12 16 1000 2000 Pressure 20 MPa 3000 PSI 70 60 50 40 0 0 4 8 12 16 1000 2000 Pressure 20 MPa 3000 PSI Low Noise Type Pilot Operated Relief Valves Flow rate : 200 L/min (52.8 U.S.GPM) dB(A) 80 Noise Level 70 dB(A) 80 Noise Level Noise Level dB(A) 80 S-BG-10 Flow rate : 150 L/min (39.6 U.S.GPM) 70 60 50 40 0 0 4 8 12 16 1000 2000 Pressure 20 MPa 3000 PSI PRESSURE CONTROLS Spare Parts List S-BG-03,06,10-*-40/4090 13 14 22 12 20 11 10 26 23 24 15 7 21 8 9 2 19 C 32 2 19 25 31 4 S-BG-10 5 18 3 17 6 29 28 16 27 1 List of Seals Item Name of Parts 25 Part Numbers Qty. S-BG-03 S-BG-06 S-BG-10 O-Ring SO-NB-P9 SO-NB-P9 SO-NB-P9 2 26 O-Ring SO-NA-P9 SO-NA-P9 SO-NA-P9 1 27 O-Ring SO-NB-P9 SO-NB-P11 SO-NB-P9 1 28 O-Ring SO-NB-P18 SO-NB-P28 SO-NB-P32 2 29 O-Ring SO-NB-A024 SO-NB-A024 SO-NB-A128 1 30 O-Ring SO-NB-P28 SO-NB-P28 SO-NB-P36 1 31 O-Ring SO-NB-P32 SO-NB-P32 SO-NB-P42 1 32 O-Ring SO-NB-P14 1 Low Noise Type Pilot Operated Relief Valves 30 Note:When ordering the seals, please specify the seal kit number from the table below. List of Seal Kits Valve Model Numbers Seal Kit Numbers S-BG-03 KS-S-BG-03-40 S-BG-06 KS-S-BG-06-40 S-BG-10 KS-S-BG-10-40 Low Noise Type Pilot Operated Relief Valves 219 Solenoid Controlled Relief Valves These valves are a combination of a pilot operated relief valve and a solenoid operated directional valve. Piping between the two is eliminated as the solenoid valve is directly mounted on the relief valve and connected with the relief valve vent. Pump pressure may be unloaded remotely by an electrical signal to the solenoid, or by connecting pilot relief valves to the solenoid valve ports. Specifications Max. Pressure Max. Operating Adj. Flow Pressure Range L/min MPa (PSI) MPa (PSI) (U.S.GPM) Model Numbers Approx. Mass kg (lbs.) Double Sol. Single Sol. With Vent Restrictor BST-03-*-*-*-*-48* 100 (26.4) 7.1 (15.7) 6.6 (14.6) 7.6 (16.8) Note) Threaded 200 (52.8) 7.1 (15.7) 6.6 (14.6) 7.6 (16.8) BST-06-*-*-*-*-48* 25 (3630) -25 Connection ( -3630) 400 (106) 10.8 (23.8) 10.3 (22.7) 11.3 (24.9) BST-10-*-*-*-*-48* 100 (26.4) 6.8 (15.0) 6.3 (13.9) 7.3 (16.1) BSG-03-*-*-*-*-48* Note) Sub-plate 200 (52.8) 7.7 (17.0) 7.2 (15.9) 8.2 (18.1) BSG-06-*-*-*-*-48* 25 (3630) -25 Mounting ( -3630) 400 (106) 11.0 (24.3) 10.5 (23.2) 11.5 (25.4) BSG-10-*-*-*-*-48* Note: For relief valves, standard pilot operated relief valves are used. For minimum adjustment pressures and other characteristics, see page 214. Model Number Designation F- A- BS T -03 -V Special Seals With Vent Restrictor Series Number Type of Mounting Valve Size High Venting Pres. Feature F: Special Seals for Phosphate Ester Type Fluids (Omit if not required) 1. 2. 3. 4. A: 1 With Vent Restrictor (OptionOmit if not required) BS: Solenoid Controlled Relief Valves T: Threaded Connection 03 06 G: Sub-plate Mounting 10 -2B3A -A100 Vent Type 2B3A 2 V: For High Venting Pressure Feature (Omit if not required) 2B3B 2B2B 2B2 3C2 3C3 Coil Type 3 -N 4 AC: A100, A120 A200, A240 DC: D12 , D24 D48 AC DC: R100, R200 None: Terminal Box Type N: With Plug-in Connector (DIN) N: With Plug-in Connector (DIN) Models with vent restrictor are applicable only for the vent type 2B3A and 2B3B. For details, see page 222. Use high venting pressure types to reduce response time from unloading to onloading. For the details of the vent types, see the following page. The coil codes are the same as for solenoid operated directional valve DSG-01. See the Solenoid Ratings on page 345. The coil type numbers in the shaded column are handled as optional extras. In case these coils are required to be chosen, please confirm the time of delivery with us before ordering. 220 Solenoid Controlled Relief Valves -48 Type of Elect- Design rical Con. Number * Design Standards None: Japanese Std. "JIS" 48 90: N. American Design Std. 80: European Design Std. PRESSURE CONTROLS Vent Types Vent Type Graphic Symbols Solenoid Operated Directional Valve Model Number Operation SOL "a" SOL "b" Vent Connecting "A" OFF Connected to port "A". ON Connected to tank (no-load) OFF Connected to tank (no-load) ON Connected to port "B". OFF Closed state (relief valve setting pressure) ON Connected to port "B". OFF Connected to port "A". ON Connected to port "B". OFF OFF Closed state (relief valve setting pressure) ON OFF Connected to port "A". OFF ON Connected to port "B". OFF OFF Connected to tank (no-load) ON OFF Connected to port "A". OFF ON Connected to port "B". b 2B3A DSG-01-2B3A C "B" b 2B3B "B" b 2B2B DSG-01-2B2B "A" "B" b 2B2 Solenoid Controlled Relief Valves DSG-01-2B3B DSG-01-2B2 "A" "B" a b 3C2 DSG-01-3C2 "A" "B" a b 3C3 DSG-01-3C3 Attachment Mounting Bolts Valve Model Numbers Socket Head Cap Screw Japanese Std. "JIS" and European Design Std. N. American Design Std. BSG-03 M12 70 Lg. (2 pcs.), M12 95 Lg. (2 pcs.) 1/2-13UNC 2-3/4 Lg. (2 pcs.), 1/2-13UNC 3-3/4 Lg. (2 pcs.) BSG-06 M16 60 Lg. (2 pcs.), M16 80 Lg. (2 pcs.) 5/8-11UNC 2-1/4 Lg. (2 pcs.), 5/8-11UNC 3-1/4 Lg. (2 pcs.) BSG-10 M20 70 Lg. (2 pcs.), M20 90 Lg. (2 pcs.) 3/4-10UNC 2-3/4 Lg. (2 pcs.), 3/4-10UNC 3-1/2 Lg. (2 pcs.) Solenoid Controlled Relief Valves 221 Sub-plate Valve Model Numbers BSG-03 BSG-06 BSG-10 Japanese Standard "JIS" Sub-plate Model Numbers Thread Size European Design Standard Sub-plate Model Numbers Thread Size N. American Design Standard Sub-plate Model Numbers Thread Size Approx. Mass kg (lbs.) BGM-03-20 Rc 3/8 BGM-03-3080 3/8 BSP.F BGM-03-2090 3/8 NPT 2.4(5.3) BGM-03X-20 Rc 1/2 BGM-03X-3080 1/2 BSP.F BGM-03X-2090 1/2 NPT 3.1(6.8) BGM-06-20 Rc 3/4 BGM-06-3080 3/4 BSP.F BGM-06-2090 3/4 NPT 4.7(10.4) BGM-06X-20 Rc 1 BGM-06X-3080 1 BSP.F BGM-06X-2090 1 NPT 5.7(12.6) BGM-10-20 Rc 1-1/4 BGM-10-3080 1-1/4 BSP.F BGM-10-2090 1-1/4 NPT 8.4(18.5) BGM-10X-20 Rc 1-1/2 BGM-10X-3080 1-1/2 BSP.F BGM-10X-2090 1-1/2 NPT 10.3(22.7) Sub-plates are available. Specify the sub-plate model number from the table above. When sub-plates are not used, the mounting surface should have a good machined finish. The sub-plates are those for pilot operated relief valves. For dimensions, see page 213. Option Models with vent restrictor The type with a vent restrictor has a vent restrictor in vent types 2B3A and 2B3B added between a relief valve and a solenoid operated directional valve. If prevents shock to the main circuit by gradually lowering the venting pressure in the shift from the set pressure to unloading. Unloading pressure are the same as without a vent restrictor. A-BS*-*-2B3A b A-BS*-*-2B3B b Instructions If a remote control relief valve is used in the vent circuit, see page 203. In addition, if the internal volume of the vent line is too large, chattering is likely to occur. Thus, as far as possible reduce the inside diametre and the length of the pipe. To adjust the pressure, loosen the lock nut and turn the handle slowly clockwise for higher pressures or anti-clockwise for lower pressures. After adjustments, do not forget to tighten the lock nut. Piping of the tank line should not be connected to any tank line of the other valves, but connected directly to the reservoir. Pressure is limited by collars fitted. If a working pressure cannot be attained, remove some collars. One collar is equivalent to 10 MPa (1450 PSI). With a small flow, the setting pressure may be unstable. Use models numbered 03 and 06 with a flow rate above 8 L/min (2.1 U.S. GPM) and model 10 with 15 L/min (4.0 U.S. GPM). Interchangeability in Installation between Old and New Design. Design 48 valve is one on which DSG-01, design 70 is mounted as a pilot valve. It is interchangeable with old design (design 47) with respect to specifications, exterior shape and mounting dimensions. 222 Solenoid Controlled Relief Valves PRESSURE CONTROLS BST-03-*-*-*-48/4890 BST-06-*-*-*-48/4890 BST-10-*-*-*-48/4890 DIMENSIONS IN MILLIMETRES (INCHES) Terminal Box Type C Position can be shifted by 90° Steps. DC/R :204.4(8.05) AC :196.4(7.73) 47.5 DC/R :102.2(4.02) (1.87) AC :98.2(3.87) 47.5 (1.87) D Pressure Adjustment Handle 46 (1.81) Space Needed to Remove Solenoid-Each End DC/R :50(1.97) AC :45.5(1.79) Electrical Conduit Connection "r" Thd. (Both Ends) INC. Manual Actuator 6(.24) Dia. Lock Nut 14(.55) Hex. SOL b U N T Remote Control Port "B" "W" Thd. V Vent Port "k" Thd. Q 44(1.73) Dia. SOL a Solenoid Controlled Relief Valves "C" SQ. Solenoid Indicator Light Two Collars Tank Port "X" Thd. P S Pressure Port "X" Thd. 2 Places Pressure Gauge Connection "h" Thd. "E" Sq. Remote Control Port "A" "W" Thd. K L F Fully Extended H There are two threaded connection pressure ports. They can be connected each other in-line; one as inlet and the other as an outlet or the valve can be used by plugging one of the pressure ports. Dimensions mm (Inches) Model Numbers BST-03-*-48/4890 BST-06-*-48/4890 BST-10-*-48/4890 C D E F H K L N P Q S T U V 75 (2.95) 40 (1.57) 52 (2.05) 78 (3.07) 145 (5.71) 45 (1.77) 90 (3.54) 239.3 (9.42) 68.5 (2.70) 152.5 (6.00) 36 (1.42) 105.5 (4.15) 69 (2.72) 62 (2.44) 85 (3.35) 50 (1.97) 80 (3.15) 96 (3.78) 151 (5.94) 60 (2.36) 120 271.8 89 (4.72) (10.70) (3.50) 164.5 (6.48) 49 (1.93) 117.5 (4.63) 81 (3.19) 74 (2.91) Japanese Standard "JIS" Design 48 Model Numbers "W" Thd. "X" Thd. "h" Thd. "k" Thd. BST-10 "r" Thd. "W" Thd. "X" Thd. "h" Thd. "k" Thd. Rc 3/8 BST-03 BST-06 N. American Design Standard Design 4890 Rc 1/8 Rc 3/4 Rc 1-1/4 "r" Thd. 3/8 NPT Rc 1/4 Rc 3/8 G 1/2 1/8 NPT 3/4 NPT 1/4 NPT 3/8 NPT 1/2 NPT 1-1/4 NPT Solenoid Controlled Relief Valves 223 Models with Plug-in Connector DIMENSIONS IN MILLIMETRES (INCHES) 03 BST-06-*-*-*-N-48/4880/4890 10 DC/R :204.4(8.05) AC :196.4(7.73) 51 51 (2.01) (2.01) T Remote Control Port "B" "W" Thd. Design 4880 Only P Pressure Port "X" Thd. 2 Places Vent Port "k" Thd. (Rear Side) NN SOL b QQ SOL a Model Numbers Cable Departure Cable Applicable: Outside Dia. ...... 8-10mm(.31-.39 in.) Conductor Area ...... Not Exceeding 1.5mm2(.0023 SQ. in.) n Remote Control Port "A" "W" Thd Pressure Gauge Connection "h" Thd Tank Port "X" Thd. Position of cable departure can be changed. For details, refer to DSG-01 valve on page 357. Dimensions mm(Inches) P T NN QQ BST-03-*-A*-N BST-06-*-A*-N 68.5 (2.70) 105.5 (4.15) 239 (9.41) 158.5 (6.24) BST-10-*-A*-N 89 (3.50) 117.5 271.5 170.5 (4.63) (10.69) (6.71) BST-03-*-D*-N BST-06-*-D*-N 68.5 (2.70) 105.5 (4.15) BST-10-*-D*-N 89 (3.50) 117.5 282.5 181.5 (4.63) (11.12) (7.15) BST-03-*-R*-N BST-06-*-R*-N 68.5 (2.70) 105.5 (4.15) BST-10-*-R*-N 89 (3.50) 117.5 285.5 174.7 (4.63) (11.24) (6.88) "W" Thd. Model Numbers BST-03-*-*-*-N-4880 BST-06-*-*-*-N-4880 "X" Thd. 250 (9.84) 169.5 (6.67) 253 (9.96) 162.7 (6.41) n 39 (1.54) 39 (1.54) 53 (2.09) "h" Thd. "k" Thd. 1/4 BSP.Tr 3/8 BSP.Tr 3/8 BSP.F 1/8 BSP.F BST-10-*-*-*-N-4880 3/4 BSP.F 1-1/4 BSP.F See the installation drawing of terminal box type on page 223 for design 48 and 4890 port thread and other dimensions. Options - Models with Vent Restrictor Terminal Box Type Plug-in Connector Type 03 2B3A A-BST-06 -*- -48/4880 2B3B * 10 03 2B3A A-BST-06 -*- -N-48/4880/4890 2B3B * 10 DC/R :102.2(4.02) AC :98.2(3.87) DC/R :102.2(4.02) AC :98.2(3.87) SOL b Dimensions mm (Inches) P T A-BST-06 A-BST-10 P Terminal Box Type Plug-in Connector Type AC Solenoid DC Solenoid Q NN QQ NN QQ NN QQ 68.5 135.5 (2.70) (5.33) 269.3 (10.60) 182.5 (7.19) 269 (10.59) 188.5 (7.42) 280 (11.02) 199.5 (7.85) 283 (11.14) 192.7 (7.59) 89 147.5 (3.50) (5.81) 301.8 (11.88) 194.5 (7.66) 301.5 (11.87) 200.5 (7.89) 312.5 (12.30) 211.5 (8.33) 315.5 (12.42) 204.7 (8.06) For other dimensions, see the models without vent restrictor type on page 223 and 224. 224 R (AC DC) Solenoid N Model Numbers A-BST-03 NN T P T N Q QQ SOL b Solenoid Controlled Relief Valves PRESSURE CONTROLS Mounting surface BSG-03: ISO 6264-AR-06-2-A BSG-06: ISO 6264-AS-08-2-A BSG-10: ISO 6264-AT-10-2-A BSG-03-*-*-*-48/4890 BSG-06-*-*-*-48/4890 BSG-10-*-*-*-48/4890 DIMENSIONS IN MILLIMETRES (INCHES) Terminal Box Type C Mounting Surface (O-Rings Furnished) Space Needed to Remove Solenoid-Each End DC/R :50(1.97) AC :45.5(1.79) DC/R :204.4(8.05) AC :196.4(7.73) 47.5 DC/R :102.2(4.02) (1.87) AC :98.2(3.87) 47.5 (1.87) D 46 (1.81) Electrical Conduit Connection "f" Thd. (Both Ends) Pressure Adjustment Handle Manual Actuator 6(.24) Dia. INC. Two Collars SOL b Remote Control Port "A" "d" Thd. S 44(1.73) Dia. SOL a Solenoid Controlled Relief Valves "C" SQ. Solenoid Indicator Light X V P U Remote Control Port "B" "d" Thd. Lock Nut 14(.55) Hex. Vent Port T Locating Pin 6(.24) Dia. Q Pressure Gauge Connection "e" Thd. 6 (.24) Pressure Port a "Y" Dia. Through "Z" Dia. Spotface 4 Places K Tank Port L E N b F H Fully Extended J Dimensions mm (Inches) Model Numbers C D E F H J K L N P Q S T U V X Y Z a b BSG-03 40 57 78 78 145 14.1 41 75 82 225.8 77 130.5 22 83.5 47 40 13.5 21 77 55 (2.95) (1.57) (2.24) (3.07) (3.07) (5.71) (.56) (1.61) (3.23) (8.89) (3.03) (5.14) (.87) (3.29) (1.85) (1.57) (.53) (.83) (2.17) (3.03) BSG-06 75 40 40 60 78 145 17 52 104 249.8 83.5 148 4.5 101 64.5 57.5 17.5 26 58 38 (2.95) (1.57) (1.57) (2.36) (3.07) (5.71) (.67) (2.05) (4.09) (9.83) (3.29) (5.83) (.18) (3.98) (2.54) (2.26) (.69) (1.02) (1.50) (2.28) BSG-10 45 47 67 84 146 20.7 62 124 283.8 110 155.5 6 108.5 72 85 65 21.5 32 65 45 (3.35) (1.77) (1.85) (2.64) (3.31) (5.75) (.81) (2.44) (4.88) (11.17) (4.33) (6.12) (.24) (4.27) (2.83) (2.56) (.85) (1.26) (1.77) (2.56) Model Numbers Japanese Standard "JIS" Design 48 N. American Design Standard Design 4890 "d" Thd. "e" Thd. "f" Thd. "d" Thd. "e" Thd. "f" Thd. Rc 1/8 Rc 1/4 G 1/2 1/8 NPT 1/4 NPT 1/2 NPT BSG-03 BSG-06 BSG-10 Note: For dimensions of the valve mounting surface, see the installation drawing (P. 213) of the sub-plate used together. Solenoid Controlled Relief Valves 225 Models with Plug-in Connector 03 BSG-06-*-*-*-N-48/4880/4890 10 DC/R :204.4(8.05) AC :196.4(7.73) 51 51 (2.01) (2.01) Cable Departure Cable Applicable: Outside Dia. ...... 8-10mm(.31-.39 in.) Conductor Area ...... Not Exceeding 1.5mm2(.0023 SQ. in.) h SOL b PP U Remote Control Port "B" "d" Thd. Vent Port Q Design 4880 Only Pressure Port Remote Control Port "A" "d" Thd. Tank Port Dimensions mm(Inches) Q 77 BSG-03-*-A*-N (3.03) 83.5 BSG-06-*-A*-N (3.29) BSG-10-*-A*-N 110 (4.33) 77 BSG-03-*-D*-N (3.03) 83.5 BSG-06-*-D*-N (3.29) BSG-10-*-D*-N 110 (4.33) 77 BSG-03-*-R*-N (3.03) 83.5 BSG-06-*-R*-N (3.29) BSG-10-*-R*-N 110 (4.33) SS SOL a Model Numbers Model Numbers Pressure Gauge Connection "e" Thd U PP SS 83.5 (3.29) 101 (3.98) 108.5 (4.27) 83.5 (3.29) 101 (3.98) 108.5 (4.27) 83.5 (3.29) 101 (3.98) 108.5 (4.27) 225.5 (8.88) 249.5 (9.82) 283.5 (11.16) 236.5 (9.31) 260.5 (10.26) 294.5 (11.59) 239.5 (9.43) 263.5 (10.37) 297.5 (11.71) 136.5 (5.37) 154 (6.06) 161.5 (6.36) 147.5 (5.81) 165 (6.50) 172.5 (6.79) 140.7 (5.54) 158.2 (6.23) 165.7 (6.52) "d" Thd. "e" Thd. 1/8 BSP.F 1/4 BSP.Tr h 39 (1.54) 39 (1.54) 53 (2.09) BSG-03-*-*-*-N-4880 BSG-06-*-*-*-N-4880 Position of cable departure can be changed. For details, refer to DSG-01 valve on page 357. BSG-10-*-*-*-N-4880 See the installation drawing of terminal box type on page 225 for design 48 and 4890 port threads and other dimensions. DIMENSIONS IN MILLIMETRES (INCHES) Options - Models with Vent Restrictor Terminal Box Type Plug-in Connector Type 03 2B3A A-BSG-06 -*- -N-48/4880/4890 2B3B * 10 03 2B3A - -48/4890 A-BSG-06-*2B3B * 10 DC/R :102.2(4.02) AC :98.2(3.87) DC/R :102.2(4.02) AC :98.2(3.87) SOL b Dimensions mm (Inches) Q U Q Terminal Box Type Plug-in Connector Type AC Solenoid DC Solenoid R (AC DC) Solenoid P S PP SS PP SS PP SS A-BSG-03 77 113.5 (3.03) (4.47) 255.8 (10.07) 160.5 (6.32) 255.5 (10.06) 166.5 (6.56) 266.5 (10.49) 177.5 (6.99) 269.5 (10.61) 170.7 (6.72) A-BSG-06 83.5 131 (3.29) (5.16) 279.8 (11.02) 178 (7.01) 279.5 (11.00) 184 (7.24) 290.5 (11.44) 195 (7.68) 293.5 (11.56) 188.2 (7.41) A-BSG-10 110 138.5 (4.33) (5.45) 313.8 (12.35) 185.5 (7.30) 313.5 (12.34) 191.5 (7.54) 324.5 (12.78) 202.5 (7.97) 327.5 (12.89) 195.7 (7.70) Model Numbers For other dimensions, see the models without vent restrictor type on page 225 and 226. 226 PP U Q P U S SS SOL b Solenoid Controlled Relief Valves PRESSURE CONTROLS Spare Parts List Threaded Connections Terminal Box Type 03 BST- 06 -*-*-*-48/4890 10 16 23 8 10 12 13 15 C 14 Solenoid Controlled Relief Valves 7 11 19 2 21 1 9 6 22 3 20 4 5 Models with Plug-in Connector Option 03 BST- 06 -*-*-*-N-48/4880/4890 10 Models with Vent Restrictor 03 48/4890 A-BST- 06 -*-*-*N-48/4880/4890 10 23 41 SOL a 37 29 18 30 40 31 SOL b 34 28 35 36 Design 4880 Only 40 38 List of Seals List of Seal Kits Part Numbers Name of Parts 21 O-Ring SO-NA-P9 SO-NA-P9 1 BST-06 22 O-Ring SO-NB-P32 SO-NB-P42 1 BST-10 35 Bonded Seal SG-FB-1/8 SG-FB-1/8 2 A-BST-03 38 O-Ring SO-NB-P8 2 A-BST-06 40 O-Ring SO-NB-P14 2 BST-03 BST-06 BST-10 Qty. Valve Model Numbers Item The O-Rings for Item 38,40 are used only for the models with the vent restrictor. Note: When ordering the seals, please specify the seal kit number from the table right. In addition to the above seals, seals for the pilot valves are included in the seal kit. For the detail of the pilot valve seals, see the page 359. BST-03 A-BST-10 Seal Kit Numbers KS-BST-03-48 KS-BST-10-48 KS-A-BST-03-48 KS-A-BST-10-48 Note: No bonded seals are included in the seal kits. Pilot Valves See page 229 for the pilot valve model numbers to be used. Solenoid Controlled Relief Valves 227 Spare Parts List Sub-plate Mounting Terminal Box Type 03 BSG- 06 -*-*-*-48/4890 10 16 26 10 12 13 15 14 8 7 11 19 2 22 21 6 9 3 24 25 20 4 5 23 1 Option Models with Plug-in Connector Models with Vent Restrictor 03 BSG- 06 -*-*-*-N-48/4880/4890 10 03 48/4890 A-BSG- 06 -*-*-*N-48/4880/4890 10 26 41 37 29 18 30 40 35 28 31 36 32 40 38 Design 4880 Only List of Seals Item Name of Parts 21 22 List of Seal Kits Part Numbers Qty. Valve Model Numbers Seal Kit Numbers BSG-03 KS-BSG-03-48 BSG-03 BSG-06 BSG-10 O-Ring SO-NA-P9 SO-NA-P9 SO-NA-P9 1 BSG-06 KS-BSG-06-48 O-Ring SO-NB-P9 SO-NB-P11 SO-NB-P9 1 BSG-10 KS-BSG-10-48 23 O-Ring SO-NB-P18 SO-NB-P28 SO-NB-P32 2 A-BSG-03 KS-A-BSG-03-48 24 O-Ring SO-NB-P32 SO-NB-P32 SO-NB-P42 1 A-BSG-06 KS-A-BSG-06-48 32 Bonded Seal SG-FB-1/8 SG-FB-1/8 SG-FB-1/8 2 A-BSG-10 KS-A-BSG-10-48 38 O-Ring SO-NB-P8 2 40 O-Ring SO-NB-P14 2 The O-Rings for item 38, 40 are used only for the models with the vent restrictor. Note: No bonded seals are included in the seal kits. Pilot Valves See page 229 for the pilot valve model numbers to be used. Note: When ordering the seals, please specify the seal kit number from the table right. In addition to the above seals, seals for the pilot valves are included in the seal kit. For the detail of the pilot valve seals, see page 359. 228 Solenoid Controlled Relief Valves PRESSURE CONTROLS Spare Parts List List of Pilot Valves Terminal Box Type Plug-in Connector Type Pilot Valve Model Numbers Valve Model Numbers *-BST/BSG-03/06/10-*-2B3A- -48 *-BST/BSG-03/06/10-*-2B3B- -48 *-BST/BSG-03/06/10-*-2B2B- -48 *-BST/BSG-03/06/10-*-2B2- -48 *-BST/BSG-03/06/10-*-3C2- -48 *-BST/BSG-03/06/10-*-3C3- -48 *-BST/BSG-03/06/10-*-2B3A- -4890 *-BST/BSG-03/06/10-*-2B3B- -4890 *-BST/BSG-03/06/10-*-2B2B- -4890 *-BST/BSG-03/06/10-*-2B2- -4890 *-BST/BSG-03/06/10-*-3C2- -4890 *-BST/BSG-03/06/10-*-3C3- -4890 *-BST/BSG-03/06/10-*-2B3A- -N-48 *-BST/BSG-03/06/10-*-2B3B- -N-48 *-BST/BSG-03/06/10-*-2B2B- -N-48 *-BST/BSG-03/06/10-*-2B2- -N-48 *-BST/BSG-03/06/10-*-3C2- -N-48 *-BST/BSG-03/06/10-*-3C3- -N-48 *-BST/BSG-03/06/10-*-2B3A- -N-4880 *-BST/BSG-03/06/10-*-2B3B- -N-4880 *-BST/BSG-03/06/10-*-2B2B- -N-4880 *-BST/BSG-03/06/10-*-2B2- -N-4880 *-BST/BSG-03/06/10-*-3C2- -N-4880 *-BST/BSG-03/06/10-*-3C3- -N-4880 *-BST/BSG-03/06/10-*-2B3A- -N-4890 *-BST/BSG-03/06/10-*-2B3B- -N-4890 *-BST/BSG-03/06/10-*-2B2B- -N-4890 *-BST/BSG-03/06/10-*-2B2- -N-4890 *-BST/BSG-03/06/10-*-3C2- -N-4890 *-BST/BSG-03/06/10-*-3C3- -N-4890 Note: 1. Fill a coil type (a symbol representing current/voltage) in section marked 2. For the details of the pilot valves, see page 359. DSG-01-2B3A- -70 DSG-01-2B3B- -70 DSG-01-2B2B- -70 DSG-01-2B2- -70 DSG-01-3C2- -70 DSG-01-3C3- -70 DSG-01-2B3A- -7090 DSG-01-2B3B- -7090 DSG-01-2B2B- -7090 DSG-01-2B2- -7090 DSG-01-3C2- -7090 DSG-01-3C3- -7090 DSG-01-2B3A- -N-70 DSG-01-2B3B- -N-70 DSG-01-2B2B- -N-70 DSG-01-2B2- -N-70 DSG-01-3C2- -N-70 DSG-01-3C3- -N-70 DSG-01-2B3A- -N-70 DSG-01-2B3B- -N-70 DSG-01-2B2B- -N-70 DSG-01-2B2- -N-70 DSG-01-3C2- -N-70 DSG-01-3C3- -N-70 DSG-01-2B3A- -N-7090 DSG-01-2B3B- -N-7090 DSG-01-2B2B- -N-7090 DSG-01-2B2- -N-7090 DSG-01-3C2- -N-7090 DSG-01-3C3- -N-7090 Remarks C Japanese Standard "JIS" N. American Design Std. Solenoid Controlled Relief Valves Type of Electrical Conduit Connection Japanese Standard "JIS" European Design Std. N. American Design Std. . Solenoid Controlled Relief Valves 229 Low Noise Type Solenoid Controlled Relief Valves The low-noise solenoid controlled relief valve is a combination of a low-noise type pilot operated relief valve and a solenoid operated directional valve. It is used for no-load pump operation by using electric signals or, together with a remote control relief valve, for two or three pressure control of the hydraulic system. Specifications Model Numbers Max. Operating Pressure MPa (PSI) Approx. Mass Pressure Adj. Range Max. Flow L/min (U.S.GPM) MPa (PSI) S-BSG-03-*-*-*-*-53* S-BSG-06-*-*-*-*-53* 25 (3630) ( - 25 - 3630) S-BSG-10-*-*-*-*-53* kg (lbs.) Double Sol. Single Sol. With Vent Restrictor 100 (26.4) 6.0 (13.2) 5.5 (12.1) 6.5 (14.3) 200 (52.8) 6.9 (15.2) 6.4 (14.1) 7.4 (16.3) 400 (106) 12.6 (27.8) 12.1 (26.7) 12.9 (28.4) For relief valves, low-noise type pilot operated relief valves are used. For minimum adjustment pressures and other characteristics, see page 218. Model Number Designation F- A- Special Seals With Vent Restrictor F: Special Seals for Phosphate Ester Type Fluids (Omit if not required) A: 1 With Vent Restrictor (OptionOmit if not required) SLow Noise Type BS Series Number G Type of Mtg. -03 -V Valve size High Venting Pres. Feature -2B3A -A100 Vent Type 03 S: Low Noise Type BS: Solenoid Controlled Relief Valves G: Sub -plate Mtg. 06 10 Coil Type 3 2 V: For High Venting Pressure Feature (Omit if not required) 2B3A 2B3B 2B2B 2B2 3C2 3C3 AC: A100 A120 A200 A240 DC: D12 D24 D48 AC DC: R100 R200 4 -N -L 53 * Type of Electrical Connections Direction of Handle Design Number Design Standards None: Terminal Box Type N: With Plug-in Connector (DIN) Viewed from pressure gauge connection L: Left (Normal) None: Japanese Std. "JIS" 53 90: N. American Design Std. R: Right N: With Plug-in Connector (DIN) 80: European Design Std. 1. Models with vent restrictor are applicable only for the vent type 2B3A and 2B3B. For details, see page 231. 2. Use high venting pressure types to reduce response time from unloading to onloading. 3. The vent types are the same as for the conventional type solenoid controlled relief valves. For the details of the vent types, see page 221. 4. The coil codes are the same as for solenoid operated directional valve DSG-01 valve. See the solenoid ratings on page 345. The coil type numbers in the shaded column are handled as optional extras. In case these coils are required to be chosen, please confirm the time of delivery with us before ordering. 230 Low Noise Type Solenoid Controlled Relief Valves PRESSURE CONTROLS Option Models with vent restrictor The type with a vent restrictor has a vent restrictor in vent types 2B3A and 2B3B added between a relief valve and a solenoid operated directional valve. It prevents shock to the main circuit by gradually lowering the venting pressure in the shift from the setting pressure to unloading. Unloading pressures are the same as without a vent restrictor. C A-S-BSG-*-2B3B b b Sub-plate Valve Model Numbers S-BSG-03 S-BSG-06 S-BSG-10 Japanese Standard "JIS" Sub-plate Model Numbers European Design Standard Thread Size Sub-plate Model Numbers N. American Design Standard Thread Size Sub-plate Model Numbers Thread Size Approx. Mass kg (lbs.) BGM-03-20 Rc 3/8 BGM-03-3080 3/8 BSP.F BGM-03-2090 3/8 NPT 2.4(5.3) BGM-03X-20 Rc 1/2 BGM-03X-3080 1/2 BSP.F BGM-03X-2090 1/2 NPT 3.1(6.8) BGM-06-20 Rc 3/4 BGM-06-3080 3/4 BSP.F BGM-06-2090 3/4 NPT 4.7(10.4) BGM-06X-20 Rc 1 BGM-06X-3080 1 BSP.F BGM-06X-2090 1 NPT 5.7(12.6) BGM-10-20 Rc 1-1/4 BGM-10-3080 1-1/4 BSP.F BGM-10-2090 1-1/4 NPT 8.4(18.5) BGM-10X-20 Rc 1-1/2 BGM-10X-3080 1-1/2 BSP.F BGM-10X-2090 1-1/2 NPT 10.3(22.7) Low Noise Type Solenoid Controlled Relief Valves A-S-BSG-*-2B3A Sub-plates are available. Specify the sub-plate model number from the table above. When sub-plates are not used, the mounting surface should have a good machined finish. The sub-plates are those for pilot operated relief valves. For dimensions, see page 213. Attachment Mounting Bolts Valve Model Numbers Socket Head Cap Screw Japanese Std. "JIS" and European Design Std. N. American Design Std. Qty. S-BSG-03 M12 40 Lg. 1/2-13 UNC 1-1/2 Lg. 4 S-BSG-06 M16 50 Lg. 5/8-11 UNC 2 Lg. 4 S-BSG-10 M20 60 Lg. 3/4-10 UNC 2-1/4 Lg. 4 Instructions If a remote control relief valve is used in the vent circuit, see page 203. In addition, if the internal volume of the vent line is too large, chattering is likely to occur. Thus, as far as possible reduce the inside diametre and the length of the pipe. To adjust the pressure, loosen the lock nut and turn the handle slowly clockwise for higher pressures or anti-clockwise for lower pressures. After adjustments, do not forget to tighten the lock nut. Piping of the tank line should not be connected to any tank line of the other valves, but connected directly to the reservoir. Pressure is limited by collars fitted. If a working pressure cannot be attained, remove some collars. One collar is equivalent to 10 MPa (1450 PSI). With a small flow, the setting pressure may be unstable. Use models numbered 03 and 06 with a flow rate above 5 L/min (1.3 U.S. GPM) and model 10 with 8 L/min (2.1 U.S. GPM). Interchangeability in Installation between Old and New Design. Design 53 valve is one on which DSG-01, design 70 is mounted as a pilot valve. It is interchangeable with old design (design 52) with respect to specifications, exterior shape and mounting dimensions. Low Noise Type Solenoid Controlled Relief Valves 231 Mounting surface S-BSG-03: ISO 6264-AR-06-2-A S-BSG-06: ISO 6264-AS-08-2-A S-BSG-10: ISO 6264-AT-10-2-A Terminal Box Type Opposite Handle Position S-BSG- 03 - - - - -R-53/5390 06 * * * * 03 - - - - -L-53/5390 06 * * * * S-BSG-10-*-*-*-*-53/5390 S-BSG- j "N" Dia. Through "P" Dia. Spotface 4 Places Solenoid Indicator Light Fully Extended h Pressure Port Fully Extended J r C D F E H m Tank Port Note: For other dimensions, see the figures shown below. L Electrical Conduit Connection Design Std. Thd. Size 53 G 1/2 1/2 NPT 5390 Space Needed to Remove Solenoid-Each End DC/R :50(1.97) AC :45.5(1.79) DC/R :54.7(2.15) AC :50.7(2.00) 46 (1.81) Both Ends Vent Port K Pressure Gauge Connection "nn" Thd. DC/R :204.4(8.05) AC :196.4(7.73) 95 (3.74) Manual Actuator Both Ends 6(.24) Dia. Remote Control Port "A" "ff" Thd. S Q 44(1.73) Dia. Remote Control Port "B" "ff" Thd. Two Collars U T Pressure Adjustment Handle Lock Nut 14(.55) Hex. 6 (.24) f X V INC. Model Numbers Y Mounting Surface (O-Rings Furnished) Locating Pin 6(.24) Dia. e Z d Dimensions mm (Inches) C D E F H J K N P Q S T U V X Y Z d e f h m r 76 53.8 11.1 26.9 53.8 73.6 26.9 13.5 21 216.8 198.5 151.5 117 103 21.5 17.1 36.6 106 26.1 13 163.5 127.4 36.1 S-BSG-03 (2.99) (2.12) (.44) (1.06) (2.12) (2.90) (1.06) (.53) (.83) (8.54) (7.81) (5.96) (4.61) (4.06) (.85) (.67) (1.44) (4.17) (1.03) (.51) (6.44) (5.02) (1.42) S-BSG-06 98 70 14 35 66.7 58.8 33.7 17.5 26 216.8 198.5 151.5 117 103 26 31.9 51.4 122 19.3 13 163.5 142.2 21.3 (3.86) (2.76) (.55) (1.38) (2.63) (2.31) (1.33) (.69) (1.02) (8.54) (7.81) (5.96) (4.61) (4.06) (1.02) (1.26) (2.02) (4.80) (.76) (.51) (6.44) (5.60) (.84) S-BSG-10 120 82.6 18.7 41.3 88.9 46.1 44.9 21.5 32 251.8 233.5 186.5 149 135 33.5 43.2 62.7 155 21.1 18 180 (4.72) (3.25) (.74) (1.63) (3.50) (1.81) (1.77) (.85) (1.26) (9.91) (9.19) (7.34) (5.87) (5.31) (1.32) (1.70) (2.47) (6.10) (.83) (.71) (7.09) Dimensions mm (Inches) Model Numbers S-BSG-03 S-BSG-06 S-BSG-10 AC Solenoid DC/R Solenoid L j L j 71.3 (2.81) 56.5 (2.22) 44.3 (1.74) 161.2 (6.35) 161.2 (6.35) 75.3 (2.96) 60.5 (2.38) 48.3 (1.90) 165.2 (6.50) 165.2 (6.50) For the port screws, see the Plug-in Connector type on page 233. Note: For dimensions of the valve mounting surface, see the installation drawing (P. 213) of the sub-plate used together. 232 Low Noise Type Solenoid Controlled Relief Valves DIMENSIONS IN MILLIMETRES (INCHES) PRESSURE CONTROLS Plug-in Connector Type 03 S-BSG- -*-*-*-N-L-53/5380/5390 06 S-BSG-10-*-*-*-N-L-53/5380/5390 DIMENSIONS IN MILLIMETRES (INCHES) aa bb C 102 (4.02) cc T SS QQ Design 5380 Only Remote Control Port "B" "ff" Thd. Remote Control Port "A" "ff" Thd. L Pressure Gauge Connection "nn" Thd. Position of cable departure can be changed. For details, refer to DSG-01 valve on page 357. Model Numbers Dimensions mm (Inches) L QQ SS T S-BSG-03-*-*-A*-N 71.3 (2.81) 216.5 (8.52) 204.5 (8.05) 151.5 (5.96) S-BSG-06-*-*-A*-N 56.5 (2.22) 216.5 (8.52) 204.5 (8.05) 151.5 (5.96) S-BSG-10-*-*-A*-N 44.3 (1.74) 251.5 (9.90) 239.5 (9.43) 186.5 (7.34) S-BSG-03-*-*-D*-N 75.3 (2.96) 227.5 (8.96) 215.5 (8.48) 151.5 (5.96) S-BSG-06-*-*-D*-N 60.5 (2.38) 227.5 (8.96) 215.5 (8.48) 151.5 (5.96) S-BSG-10-*-*-D*-N 48.3 (1.90) 262.5 (10.33) 250.5 (9.86) 186.5 (7.34) S-BSG-03-*-*-R*-N 75.3 (2.96) 230.5 (9.07) 208.7 (8.22) 151.5 (5.96) S-BSG-06-*-*-R*-N 60.5 (2.38) 230.5 (9.07) 208.7 (8.22) 151.5 (5.96) S-BSG-10-*-*-R*-N 48.3 (1.90) 265.5 (10.45) 243.7 (9.59) 186.5 (7.34) Low Noise Type Solenoid Controlled Relief Valves Cable Departure Cable Applicable: Outside Dia. ...... 8-10mm(.31-.39 in.) Conductor Area ...... Not Exceeding 1.5mm2(.0023 SQ. in.) Remarks aa bb cc 196.4 (7.73) 47.2 (1.86) 39 (1.54) With AC Solenoid 204.4 (8.05) 51.2 (2.02) 39 (1.54) With DC Solenoid 204.4 (8.05) 51.2 (2.02) 53 (2.09) With AC DC Solenoid Thread Size Model Numbers Japanese Standard "JIS" Design 53 European Design Standard Design 5380 N. American Design Standard Design 5390 "ff" Thd. "nn" Thd. "ff" Thd. "nn" Thd. "ff" Thd. "nn" Thd. Rc 1/8 Rc 1/4 1/8 BSP.F 1/4 BSP.F 1/8 NPT 1/4 NPT S-BSG-03-*-*-*-N S-BSG-06-*-*-*-N S-BSG-10-*-*-*-N Low Noise Type Solenoid Controlled Relief Valves 233 Options-Models with Vent Restrictor DIMENSIONS IN MILLIMETRES (INCHES) Terminal Box Type Plug-in Connector Type 03 - - - -N-L-53/5380/5390 06 * * * A-S-BSG-10-*-*-*-N-53/5380/5390 T T S Q A-S-BSG- S Q 03 A-S-BSG- -*-*-*-L-53/5390 06 A-S-BSG-10-*-*-*-53/5390 Dimensions mm (Inches) Model Numbers A-S-BSG-03-*-*-A*/D*/R*-L A-S-BSG-06-*-*-A*/D*/R*-L A-S-BSG-10-*-*-A*/D*/R* A-S-BSG-03-*-*-A*-N-L Q S T 246.8(9.72) 228.5(9.00) 181.5(7.15) 281.8(11.09) 263.5(10.37) 216.5(8.52) 246.5(9.70) 234.5(9.23) 181.5(7.15) 281.5(11.08) 269.5(10.61) 216.5(8.52) 257.5(10.14) 245.5(9.67) 181.5(7.15) 292.5(11.52) 280.5(11.04) 216.5(8.52) 260.5(10.26) 238.7(9.40) 181.5(7.15) 295.5(11.63) 273.7(10.78) 216.5(8.52) A-S-BSG-06-*-*-A*-N-L A-S-BSG-10-*-*-A*-N A-S-BSG-03-*-*-D*-N-L A-S-BSG-06-*-*-D*-N-L A-S-BSG-10-*-*-D*-N A-S-BSG-03-*-*-R*-N-L A-S-BSG-06-*-*-R *-N-L A-S-BSG-10-*-*-R*-N 234 Low Noise Type Solenoid Controlled Relief Valves Remarks Terminal Box Type Plug-in Connector with AC Solenoid Plug-in Connector with DC Solenoid Plug-in Connector with R Type Solenoid PRESSURE CONTROLS Spare Parts List Terminal Box Type Plug-in Connector Type S-BSG-03,06,10-*-*-*-53/5390 S-BSG-03,06,10-*-*-*-N-53/5380/5390 33 C 33 26 13 21 14 19 22 9 12 8 11 7 15 2 31 25 24 30 Low Noise Type Solenoid Controlled Relief Valves 10 4 1 5 6 23 28 17 34 3 29 28 16 27 18 43 2 42 32 19 Design 5380 Only *-S-BSG-10 Option-Models with Vent Restrictor A-S-BSG-03,06,10-*-*-*-53/5390 N-53/5380/5390 List of Seals Part Numbers Item Name of Parts 25 O-Ring SO-NB-P9 SO-NB-P9 SO-NB-P9 2 26 O-Ring SO-NA-P9 SO-NA-P9 SO-NA-P9 1 27 O-Ring SO-NB-P9 SO-NB-P11 SO-NB-P9 1 28 O-Ring SO-NB-P18 SO-NB-P28 SO-NB-P32 2 29 O-Ring SO-NB-A024 SO-NB-A024 SO-NB-A128 1 30 O-Ring SO-NB-P28 SO-NB-P28 SO-NB-P36 1 31 O-Ring SO-NB-P32 SO-NB-P32 SO-NB-P42 1 32 O-Ring SO-NB-P14 1 38 O-Ring 40 O-Ring 43 Bonded Seal S-BSG-03 S-BSG-06 S-BSG-10 2 SO-NB-P14 SG-FB-1/8 35 30 40 28 29 18 38 37 41 40 36 2 SO-NB-P8 SG-FB-1/8 Qty. SG-FB-1/8 2 The O-Rings for item 38, 40 are used only for the models with the vent restrictor. Note: When ordering the seals, please specify the seal kit number from the table right. In addition to the above seals, seals for the pilot valves are included in the seal kit. For the detail of the pilot valve seals, see page 359. List of Seal Kits Valve Model Numbers Seal Kit Numbers S-BSG-03 KS-S-BSG-03-53 S-BSG-06 KS-S-BSG-06-53 S-BSG-10 KS-S-BSG-10-53 A-S-BSG-03 KS-A-S-BSG-03-53 A-S-BSG-06 KS-A-S-BSG-06-53 A-S-BSG-10 KS-A-S-BSG-10-53 Note: No bonded seals are included in the seal kits. Pilot Valves See page 236 for the pilot valve model numbers to be used. Low Noise Type Solenoid Controlled Relief Valves 235 Spare Parts List List of Pilot Valves Type of Electrical Conduit Connection Terminal Box Type Plug-in Connector Type Pilot Valve Model Numbers Valve Model Numbers *-S-BSG-03/06/10-*-2B3A- -53 *-S-BSG-03/06/10-*-2B3B- -53 *-S-BSG-03/06/10-*-2B2B- -53 *-S-BSG-03/06/10-*-2B2- -53 *-S-BSG-03/06/10-*-3C2- -53 *-S-BSG-03/06/10-*-3C3- -53 *-S-BSG-03/06/10-*-2B3A- -5390 *-S-BSG-03/06/10-*-2B3B- -5390 *-S-BSG-03/06/10-*-2B2B- -5390 *-S-BSG-03/06/10-*-2B2- -5390 *-S-BSG-03/06/10-*-3C2- -5390 *-S-BSG-03/06/10-*-3C3- -5390 *-S-BSG-03/06/10-*-2B3A- -N-53 *-S-BSG-03/06/10-*-2B3B- -N-53 *-S-BSG-03/06/10-*-2B2B- -N-53 *-S-BSG-03/06/10-*-2B2- -N-53 *-S-BSG-03/06/10-*-3C2- -N-53 *-S-BSG-03/06/10-*-3C3- -N-53 *-S-BSG-03/06/10-*-2B3A- -N-5380 *-S-BSG-03/06/10-*-2B3B- -N-5380 *-S-BSG-03/06/10-*-2B2B- -N-5380 *-S-BSG-03/06/10-*-2B2- -N-5380 *-S-BSG-03/06/10-*-3C2- -N-5380 *-S-BSG-03/06/10-*-3C3- -N-5380 *-S-BSG-03/06/10-*-2B3A- -N-5390 *-S-BSG-03/06/10-*-2B3B- -N-5390 *-S-BSG-03/06/10-*-2B2B- -N-5390 *-S-BSG-03/06/10-*-2B2- -N-5390 *-S-BSG-03/06/10-*-3C2- -N-5390 *-S-BSG-03/06/10-*-3C3- -N-5390 DSG-01-2B3A- -70 DSG-01-2B3B- -70 DSG-01-2B2B- -70 DSG-01-2B2- -70 DSG-01-3C2- -70 DSG-01-3C3- -70 DSG-01-2B3A- -7090 DSG-01-2B3B- -7090 DSG-01-2B2B- -7090 DSG-01-2B2- -7090 DSG-01-3C2- -7090 DSG-01-3C3- -7090 DSG-01-2B3A- -N-70 DSG-01-2B3B- -N-70 DSG-01-2B2B- -N-70 DSG-01-2B2- -N-70 DSG-01-3C2- -N-70 DSG-01-3C3- -N-70 DSG-01-2B3A- -N-70 DSG-01-2B3B- -N-70 DSG-01-2B2B- -N-70 DSG-01-2B2- -N-70 DSG-01-3C2- -N-70 DSG-01-3C3- -N-70 DSG-01-2B3A- -N-7090 DSG-01-2B3B- -N-7090 DSG-01-2B2B- -N-7090 DSG-01-2B2- -N-7090 DSG-01-3C2- -N-7090 DSG-01-3C3- -N-7090 Note: 1. Fill a coil type (a symbol representing current/voltage) in section marked . 2. For the details of the pilot valves, see page 359. 236 Low Noise Type Solenoid Controlled Relief Valves Remarks Japanese Standard "JIS" N. American Design Std. Japanese Standard "JIS" European Design Std. N. American Design Std. PRESSURE CONTROLS H/HC Type Pressure Control Valves These valves are hydraulically damped, direct operated, pressure control valves which can be actuated by internal or external pilot pressure. HC Type Pressure Control Valves There are various types of valve including sequence, unloading and low pressure relief valves, all of which are operated by a pressure rise in the circuit, sensed either internally or remotely. They are available with integral check valves for use when free reverse flow from secondary port to the primary port is desired. There are various types of valve including sequence and counterbalance valves, all of which are operated by a pressure rise in the circuit, sensed either internally or remotely. C H / HC Type Pressure Control Valves H Type Pressure Control Valves Specifications Model Numbers Series Threaded Connection Sub-plate Mounting HT-03-**-*-22/2280/2290 H Type Pressure Control Valves HT-06-**-*-22/2280/2290 HC Type Pressure Control Valves Max. Oper- Max. Flow L/ m i n ating Pres. MPa (PSI) ( U . S . G P M ) 50 (13.2) HG-03-**-*-22/2290 HG-06-**-*-22/2290 HT-10-**-*-22/2280/2290 HG-10-**-*-22/2290 HCT-03-**-*-22/2280/2290 HCG-03-**-*-22/2290 HCT-06-**-*-22/2280/2290 HCG-06-**-*-22/2290 HCT-10-**-*-22/2280/2290 HCG-10-**-*-22/2290 21(3050) Sub-plate Mounting 3.7 (8.2) 4.0 (8.8) 125 (33) 6.2 (13.7) 6.1 (13.5) 250 (66) 12.0 (26.5) 11.0 (24.3) 4.1 (9.0) 4.8 (10.6) 125 (33) 7.1 (15.7) 7.4 (16.3) 250 (66) 13.8 (30.4) 13.8 (30.4) 50 (13.2) 21(3050) Approx. Mass kg (lbs.) Threaded Connection For check valve pressure drops of HC type, see free flow pressure drop characteristics described on page 247. Yuken can offer flanged connection valves described below. For details, contact us. Model Numbers HF/HCF-10-**-*-22/2290 HF/HCF-16-**-*-20/2090 Max. Operating Pressure MPa (PSI) Max. flow L/min (U.S.GPM) 21 (3050) 500(132) 250(66) H / HC Type Pressure Control Valves 237 Model Number Designation FSpecial Seals H T Series Number Type of Mounting -03 -C Valve Size Pres. Adj. Range MPa (PSI) 3 1 Valve Type -P -22 * With Auxiliary Pilot Pressure Design Number Design Standards 03 F: Special Seals for Phosphate Ester Type Fluids (Omit if not required) H: H Type Pressure Control Valves T: Threaded Connection 22 06 1 10 03 G: Sub-plate Mounting L: 0.25 - 0.45 (36 - 65) M:0.45 - 0.9 (65 - 130) N: 0.9 - 1.8 (130- 260) A: 1.8 - 3.5 (260- 510) B: 3.5 - 7.0 (510- 1020) C: 7.0 - 14 (1020 - 2030) 06 10 03 HC: HC Type Pressure Control Valves T: Threaded Connection 06 10 03 G: Sub-plate Mounting 22 2 2 22 3 22 4 22 P: With Auxiliary Pilot Pressure 22 1 2 22 3 22 22 10 None: Japanese Std. "JIS" & European Design Std. 90: N. American Design Std. 22 22 4 06 3 None: Japanese Std. "JIS" 80: European Design Std. 90: N. American Design Std. 22 None: Japanese Std. "JIS" 80: European Design Std. 90: N. American Design Std. None: Japanese Std. "JIS" & European Design Std. 90: N. American Design Std. 1. For the details of valve types, see the following page. 2. Type 1 is only possible for pressure adjustment ranges L and M. 3. Models with auxiliary pilots are used where valves must be operated under a lower external pilot pressure than the adjusted pressure (types N, A, and B: about 1/8 of adjusted pressure; type C: about 1/16). This does not apply to pressure adjustment ranges L and M and valve type 1. Instructions To adjust the pressure, loosen the lock nut and turn the pressure adjustment screw slowly clockwise to increase pressures or anti-clockwise to decrease pressures. After adjustments, do not forget to tighten the lock nut. Connect the secondary side pressure ports of types 1 and 4 (internal drain) and the drain ports of types 2 and 3 (external drain) directly to the reservoir with a back pressure close to the atmospheric pressure. There are two threaded connection primary pressure ports. They can be connected each other in-line; one as inlet and the other as an outlet or the valve can be used by plugging one of the pressure ports. Sub-plate Valve Model Numbers Japanese Standard "JIS" Sub-plate Thread Model Numbers Size European Design Standard Sub-plate Thread Model Numbers Size N.American Design Standard Sub-plate Thread Model Numbers Size Approx. Mass kg (lbs.) HG -03** HCG HGM-03-20 Rc 3/8 HGM-03-2080 3/8 BSP.F HGM-03-2090 3/8 NPT 1.6 (3.5) HGM-03X-20 Rc 1/2 HGM-03X-2080 1/2 BSP.F HGM-03X-2090 1/2 NPT 1.6 (3.5) HG -03- -P ** HCG HGM-03-P-20 Rc 3/8 HGM-03-P-2080 3/8 BSP.F HGM-03-P-2090 3/8 NPT 2.0 (4.4) HGM-03X-P-20 Rc 1/2 HGM-03X-P-2080 1/2 BSP.F HGM-03X-P-2090 1/2 NPT 2.0 (4.4) HG -06** HCG HGM-06-20 Rc 3/4 HGM-06-2080 3/4 BSP.F HGM-06-2090 3/4 NPT 2.4 (5.3) HGM-06X-20 Rc 1 HGM-06X-2080 1 BSP.F HGM-06X-2090 1 NPT 3.0 (6.6) HG -06- -P ** HCG HGM-06-P-20 Rc 3/4 HGM-06-P-2080 3/4 BSP.F HGM-06-P-2090 3/4 NPT 2.4 (5.3) HGM-06X-P-20 Rc 1 HGM-06X-P-2080 1 BSP.F HGM-06X-P-2090 1 NPT 3.0 (6.6) HG -10** HCG HGM-10-20 Rc 1-1/4 HGM-10-2080 1-1/4 BSP.F HGM-10-2090 1-1/4 NPT 4.8 (10.6) HGM-10X-20 Rc 1-1/2 HGM-10X-2080 1-1/2 BSP.F HGM-10X-2090 1-1/2 NPT 5.7 (12.6) HG -10- -P ** HCG HGM-10-P-20 Rc 1-1/4 HGM-10-P-2080 1-1/4 BSP.F HGM-10-P-2090 1-1/4 NPT 4.8 (10.6) HGM-10X-P-20 Rc 1-1/2 HGM-10X-P-2080 1-1/2 BSP.F HGM-10X-P-2090 1-1/2 NPT 5.7 (12.6) Sub-plates are available. Specify the sub-plate model number from the table above. When sub-plates are not used, the mounting surface should have a good machined finish. 238 H / HC Type Pressure Control Valves PRESSURE CONTROLS Attachment Mounting Bolts Valve Model Numbers Socket Head Cap Screw Japanese Std. "JIS" and European Design Std. N. American Design Std. Qty. HG-03 M10 50 Lg. 3/8 -16 UNC 2 Lg. 4 HG-06 M10 50 Lg. 3/8 -16 UNC 2 Lg. 4 HG-10 M10 50 Lg. 2 Lg. 6 HCG-03 M10 70 Lg. 3/8 -16 UNC 2-3/4 Lg. 4 HCG-06 M10 80 Lg. 3/8 -16 UNC 3-1/4 Lg. 4 HCG-10 M10 90 Lg. 3/8 -16 UNC 3-1/2 Lg. 6 3/8 -16 UNC C H Type Valve Type Pilot-Drain Type Type 1: Low Pres. Relief Valve Internal Pilot-Internal Drain Type 2: Sequence Valve Internal Pilot-External Drain Type 3: Sequence Valve External Pilot-External Drain Type 4: Unloading Valve External Pilot-Internal Drain Operations 1 8 1 8 Graphic Symbols With auxiliary pilot port Description H / HC Type Pressure Control Valves Valve Types 1 8 With auxiliary pilot port With auxiliary pilot port Can be used as lowpressure relief valve, but be careful to occurrence of surge pressure. Used to control the operational sequence of two or more actuators. If primary pressure exceeds the pressure setting, effective fluid is delivered to the secondary side. Used for the same purpose as for the type 2. Operated by external pilot pressure irrespective of primary pressure. Used as unloading valve. If external pilot pressure exceeds the pressure setting, the pump is turned no-load by releasing all fluid to the tank. Type 1: Counterbalance Valve Internal Pilot-Internal Drain Type 2: Sequence and Check Valve Internal Pilot-External Drain Type 3: Sequence and Check Valve External Pilot-External Drain Type 4: Counterbalance Valve External Pilot-Internal Drain HC Type Valve Type Pilot-Drain Type Operations 1 8 1 8 1 8 1 8 Graphic Symbols With auxiliary pilot port Descriptions Used to prevent gravitational falls by generating a pressure on the actuator return side. If primary pressure exceeds the pressure setting, fluid is released to keep the pressure constant. With auxiliary pilot port With auxiliary pilot port With auxiliary pilot port Used to control the operating sequence of two or more actuators. If primary pressure exceeds the pressure setting, effective fluid is delivered to the secondary side. Reversed flow is free by a check valve. Used for the same purpose as for type 2. Operated by external pilot pressure irrespective of primary pressure. Reversed flow is free by a check valve. Used for the same purpose as for type 1. Operated by external pilot pressure irrespective of primary pressure. Reversed flow is free by a check valve. H / HC Type Pressure Control Valves 239 HT-03, 06, 10-**-*-22/2280/2290 DIMENSIONS IN MILLIMETRES (INCHES) Type 3: Sequence Valve (External Pilot, External Drain) Thread Size Model Numbers "Q" Thd. "T" Thd. HT-06, 22 Rc 3/4 HT-10, 22 Rc 1-1/4 Rc 1/4 Rc 1/4 HT-03, 2280 3/8 BSP.F HT-06, 2280 3/4 BSP.F 1/4 BSP.F 1/4 BSP.Tr HT-10, 2280 1-1/4 BSP.F HT-03, 2290 3/8 NPT HT-06, 2290 3/4 NPT 1/4 NPT 1/4 NPT HT-10, 2290 1-1/4 NPT A D "C"SQ. "S" Thd. Rc 3/8 HT-03, 22 A Pressure Adjustment Screw 10 (.39) Hex. B INC. Lock Nut 13 (.51) Hex. Drain Port "S" Thd. V Fully Extended E Secondary Pressure Gauge Connection "T" Thd. F J L N K Secondary Pressure Outlet Port "Q" Thd. Primary Pressure Gauge Connection "T" Thd. Primary Pressure Inlet Port "Q" Thd. 2 Places External pilot port "X" "S" Thd. Model Numbers Aux. Pilot Port "Y" "S" Thd. (For "P" models only) Dimensions mm (Inches) A B C D E F J K L N V HT-03 41 (1.61) 82 (3.23) 60 (2.36) 74 (2.91) 191 (7.52) 57 (2.24) 43 (1.69) 70 (2.76) 0 (0) 28 (1.10) 28 (1.10) HT-06 48 (1.89) 96 (3.78) 73 (2.87) 87 (3.43) 221 (8.70) 64.5 (2.54) 50.5 (1.99) 80.5 (3.17) 9 (.35) 33 (1.30) 42 (1.65) HT-10 66 (2.60) 132 (5.20) 86 (3.39) 112 272 84 (4.41) (10.71) (3.31) 66 (2.60) 98 (3.86) 12 (.47) 40 (1.57) 52 (2.05) Type 1: Low Pressure Relief Valve (Internal Pilot, Internal Drain) Type 2: Sequence Valve Type 4: Unloading Valve (Internal Pilot, External Drain) (External Pilot, Internal Drain) Plug Plug Drain Port Plug 240 Plug H / HC Type Pressure Control Valves External Pilot Port PRESSURE CONTROLS Mounting Surface HG-03: ISO 5781-AG-06-2-A HG-06: ISO 5781-AH-08-2-A HG-03, 06-**-*-22/2290 Type 3: Sequence Valve (External Pilot, External Drain) Type 1: Low Pressure Relief Valve (Internal Pilot, Internal Drain) D C B C "A" SQ. Pressure Adjustment Screw 10 (.39) Hex. INC. Lock Nut 13 (.51) Hex. Secondary Pressure Outlet Port Drain Port Fully Extended F 11(.43) Dia. Through 17.5(.69) Dia. Spotface 4 Places 6(.24) Drain Port Locating Pin 6(.24) Dia. External Pilot Port "X" J Mounting Surface (O-Rings Furnished) Aux. Pilot Port "Y" (For "P" models only) Model Numbers Primary Pressure Inlet Port E Type 4: Unloading Valve (External Pilot, Internal Drain) K Dimensions mm (Inches) A B C D E F J K HG-03 60 (2.36) 67 (2.64) 35 (1.38) 39 (1.54) 89 (3.50) 191 (7.52) 49.6 (1.95) 38 (1.50) HG-06 73 (2.87) 79 (3.11) 40 (1.57) 39 (1.54) 102 (4.02) 221 (8.70) 51 (2.01) 38 (1.50) Mounting Surface ISO 5781-AJ-10-2-A HG-10-**-*-22/2290 86(3.39) SQ. External Pilot Port Type 1: Low Pressure Relief Valve (Internal Pilot, Internal Drain) DIMENSIONS IN MILLIMETRES (INCHES) 46 (1.81) 39 (1.54) Type 3: Sequence Valve (External Pilot, External Drain) 92 (3.62) H / HC Type Pressure Control Valves Type 2: Sequence Valve (Internal Pilot, External Drain) Pressure Adjustment Screw 10(.39) Hex. Type 2: Sequence Valve (Internal Pilot, External Drain) INC. Lock Nut 13(.51) Hex. Secondary Pressure Outlet Port Drain Port Drain Port Fully Extended 272(10.71) 11(.43) Dia. Through 17.5(.69) Dia. Spotface 4 Places 6 (.24) 62 (2.44) Locating Pin 6(.24) Dia. Aux. Pilot Port "Y" (For "P" models only) Type 4: Unloading Valve (External Pilot, Internal Drain) Mounting Surface (O-Rings Furnished) External Pilot Port "X" Primary Pressure Inlet Port 119 (4.69) 38 (1.50) H / HC Type Pressure Control Valves External Pilot Port 241 HCT-03, 06, 10-**-*-22/2280/2209 DIMENSIONS IN MILLIMETRES (INCHES) Type 3: Sequence and Check Valve (External Pilot, External Drain) Thread Size Model Numbers "Q" Thd. A D "C"SQ. A Pressure Adjustment Screw 10 (.39) Hex. INC. B "S" Thd. "T" Thd. Rc 1/4 Rc 1/4 1/4 BSP.F 1/4 BSP.Tr 1/4 NPT 1/4 NPT Rc 3/8 HCT-03, 22 HCT-06, 22 Rc 3/4 HCT-10, 22 Rc 1-1/4 HCT-03, 2280 3/8 BSP.F HCT-06, 2280 3/4 BSP.F HCT-10, 2280 1-1/4 BSP.F HCT-03, 2290 3/8 NPT HCT-06, 2290 3/4 NPT HCT-10, 2290 1-1/4 NPT Lock Nut 13 (.51) Hex. Drain Port "S" Thd. V K F J L N Secondary Pressure Gauge Connection "T" Thd. Fully Extended "E" Secondary Pressure Outlet Port or Reversed Free Flow Inlet Port "Q" Thd. Primary Pressure Gauge Connection "T" Thd. Primary Pressure Inlet Port or Reversed Free Flow Outlet Port "Q" Thd. 2 Places External Pilot Port "X" "S" Thd. Model Numbers Aux. Pilot Port "Y" "S" Thd. (For "P" models only) Dimensions mm (Inches) A B C D E F J K L N V HCT-03 41 (1.61) 82 (3.23) 60 (2.36) 96 (3.78) 191 (7.52) 57 (2.24) 43 (1.69) 70 (2.76) 0 (0) 28 (1.10) 28 (1.10) HCT-06 48 (1.89) 96 (3.78) 73 (2.87) 116 (4.57) 221 (8.70) 64.5 (2.54) 50.5 (1.99) 80.5 (3.17) 9 (.35) 33 (1.30) 42 (1.65) HCT-10 66 (2.60) 132 (5.20) 86 (3.39) 152 272 84 (5.98) (10.71) (3.31) 66 (2.60) 98 (3.86) 12 (.47) 40 (1.57) 52 (2.05) Type 1: Counterbalance Valve Type 2: Sequence and Check Valve Type 4: Counterbalance Valve (Internal Pilot, Internal Drain) (Internal Pilot, External Drain) (External Pilot, Internal Drain) Plug Plug Drain Port Plug 242 Plug H / HC Type Pressure Control Valves External Pilot Port PRESSURE CONTROLS Mounting Surface HCG-03: ISO 5781-AG-06-2-A HCG-06: ISO 5781-AH-08-2-A HCG-03, 06-**-*-22/2290 C Pressure Adjustment Screw 10 (.39) Hex. Lock Nut 13(.51) Hex. INC. Type 2: Sequence and Check Valve (Internal Pilot, External Drain) Secondary Pressure Outlet Port or Reversed Free Flow Inlet Port Fully Extended "F" Drain Port 11(.43) Dia. Through 17.5(.69) Dia. Spotface 4 Places 6(.24) Drain Port Locating Pin 6(.24) Dia. External Pilot Port "X" J Mounting Surface (O-Rings Furnished) Auxiliary Pilot Port (For "P" models only) Model Numbers Primary Pressure Inlet Port or Reversed Free Flow Outlet Port E K Dimensions mm (Inches) A B C D E F J K HCG-03 90 (3.54) 59 (2.32) 35 (1.38) 60 (2.36) 89 (3.50) 191 (7.52) 49.6 (1.95) 58 (2.28) HCG-06 108 (4.25) 69 (2.72) 40 (1.57) 73 (2.87) 102 (4.02) 221 (8.70) 51 (2.01) 68 (2.68) Mounting Surface ISO 5781-AJ-10-2-A HCG-10-**-*-22/2290 Type 3: Sequence and Check Valve (External Pilot, External Drain) External Pilot Port Type 1: Counterbalance Valve (Internal Pilot, Internal Drain) DIMENSIONS IN MILLIMETRES (INCHES) 86 (3.39) SQ. 79 (3.11) 46 (1.81) 132 (5.20) Type 4: Counterbalance Valve (External Pilot, Internal Drain) H / HC Type Pressure Control Valves A B "D" SQ. C Type 3: Sequence and Check Valve (External Pilot, External Drain) Type 1: Counterbalance Valve (Internal Pilot, Internal Drain) Type 2: Sequence and Check Valve (Internal Pilot, External Drain) Pressure Adjustment Screw 10(.39) Hex. INC. Lock Nut 13(.51) Hex. Secondary Pressure Outlet Port or Reversed Free Flow Inlet Port Drain Port Drain Port Fully Extended 272(10.71) 11(.43) Dia. Through 17.5(.69) Dia. Spotface 6 Places 6 (.24) Type 4: Counterbalance Valve (External Pilot, Internal Drain) Locating Pin 6(.24) Dia. External Pilot Port "X" 62 (2.44) Mounting Surface (O-Rings Furnished) Auxiliary Pilot Port (For "P" models only) 119 (4.69) Primary Pressure Inlet Port or Reversed Free Flow Outlet Port 78 (3.07) H / HC Type Pressure Control Valves External Pilot Port 243 HGM-03-20/2080/2090 HGM-03X-20/2080/2090 32 (1.26) 8.8(.35) Dia. Through 14(.55) Dia. Spotface 4 Places 1.7 (.07) 16 (.63) 15 (.59) 7(.28) Dia. 10(.39) Deep For Locating Pin 7.1 (.28) 21 (.83) 10 (.39) 102 (4.02) 82 (3.23) 61 (2.40) 10 (.39) 13(.51) Dia. 2 Places 90 (3.54) 70 (2.76) 21.4 (.84) 31.8 (1.25) 23.5 35.7 (.93) (1.41) 19.5 42.8 (.77) (1.69) 90 (3.54) "A"Thd. 2 Places "B"Thd. 2 Places DIMENSIONS IN MILLIMETRES (INCHES) 4(.16) Dia. 2 Places "C" Thd. 20(.79) Deep 4 Places 7.9 (.31) 33.3 (1.31) 58.7 (2.31) 66.7 (2.63) Sub-plate Model Numbers "A" Thd. HGM-03-20 Rc 3/8 HGM-03X-20 Rc 1/2 HGM-03-2080 3/8 BSP.F HGM-03X-2080 1/2 BSP.F HGM-03-2090 3/8 NPT HGM-03X-2090 1/2 NPT "B" Thd. "C" Thd. Rc 1/4 M10 1/4 BSP.F 1/4 NPT 3/8-16 UNC With Auxiliary Pilot Pressure Port HGM-03-P-20/2080/2090 HGM-03X-P-20/2080/2090 10 (.39) 11.5 (.45) 36 (1.42) 16 (.63) 15 (.59) 13(.51) Dia. 2 Places 7(.28) Dia. 10(.39) Deep For Locating Pin 7.1 (.28) 53.5 (2.11) 28.5 (1.12) F 102 (4.02) 82 (3.23) E "B"Thd. 3 Places "A"Thd. 2 Places 21.4 (.84) 31.8 (1.25) 35.7 (1.41) 19.5 42.8 (.77) (1.69) 10 (.39) 90 (3.54) 70 (2.76) D "C"Thd. 20(.79) Deep 4 Places 4(.16) Dia. 3 Places 1.7 (.07) 7.9 (.31) 11 (.43) 33.3 (1.31) 58.7 (2.31) 66.7 (2.63) 8.8(.35) Dia. Through 14(.55) Dia. Spotface 4 Places Sub-plate Model Numbers "A" Thd. HGM-03-P-20 Rc 3/8 HGM-03X-P-20 Rc 1/2 Thread Size "B" Thd. "C" Thd. Rc 1/4 M 10 35 (1.38) 69.5 (2.74) 12.5 (.49) 41 (1.61) 67.5 (2.66) 14.5 (.57) 35 (1.38) 69.5 (2.74) 12.5 (.49) HGM-03-P-2080 3/8 BSP.F HGM-03X-P-2080 1/2 BSP.F 41 (1.61) 67.5 (2.66) 14.5 (.57) HGM-03-P-2090 3/8 NPT 35 (1.38) 69.5 (2.74) 12.5 (.49) HGM-03X-P-2090 1/2 NPT 41 (1.61) 67.5 (2.66) 14.5 (.57) 1/4 BSP.F 1/4 NPT 244 Dimensions mm(Inches) D E F H / HC Type Pressure Control Valves 3/8-16 UNC PRESSURE CONTROLS HGM-06-20/2080/2090 HGM-06-P-20/2080/2090 22(.87) Dia. 2 Places 16 (.63) 15 (.59) 5(.20) Dia. 2 Places F "D" Thd. 110 (4.33) C 7 (.28) 22 (.87) 11.1 (.44) 20.6 (.81) 39 (1.54) 27 (1.06) 39.7 (1.56) 44.5 (1.75) 49.2 (1.94) 60.3 (2.37) 7(.28) Dia. 10(.39) Deep For Locating Pin "C" Thd. 20(.79) Deep 4 Places 6.4 (.25) 14 (.55) "HGM-06-P" 39.7 Auxiliary Pilot Pressure (1.56) Models Only 73 (2.87) 11.3 79.4 (.44) (3.13) 4(.16) Dia. 8.8(.35) Dia. Through 14(.55) Dia. Spotface 4 Places Sub-plate Model Numbers HGM-06-20 HGM-06-P-20 HGM-06-2080 HGM-06-P-2080 HGM-06-2090 HGM-06-P-2090 Thread Size Dimensions mm(Inches) "A" Thd. "B" Thd. "C" Thd. "D" Thd. E F Rc 3/4 Rc 1/4 M10 3/4 BSP.F 1/4 BSP.F 3/4 NPT 1/4 NPT HGM-06X-20/2080/2090 HGM-06X-P-20/2080/2090 102 (4.02) 75 (2.95) 4(.16) Dia. "HGM-06X-P" Auxiliary Pilot Pressure Models Only 1/4 NPT 3 (.12) 61.7 (2.43) 6.4 (.25) 64 (2.52) 3 (.12) 61.7 (2.43) 6.4 (.25) 64 (2.52) 3 (.12) 130 (5.12) 22 (.87) 11.1 (.44) 20.6 (.81) 39.7 (1.56) 44.5 (1.75) 49.2 (1.94) 60.3 (2.37) 14 (.55) 3/8-16 UNC 6.4 (.25) 64 (2.52) 16 (.63) 15 (.59) 22(.87) Dia. 2 Places 7(.28) Dia. 10(.39) Deep For Locating Pin 5(.20) Dia. 2 Places F "D" Thd. 1/4 BSP.F 61.7 (2.43) 45 (1.77) 39 (1.54) J E 16 (.63) 136 (5.35) 104 (4.09) H "A"Thd. 2 Places "B"Thd. 2 Places 11.3 (.44) Rc 1/4 H / HC Type Pressure Control Valves 102 (4.02) 10 (.39) 124 (4.88) 104 (4.09) 77 (3.03) E "A"Thd. 2 Places "B"Thd. 2 Places DIMENSIONS IN MILLIMETRES (INCHES) 36 (1.42) "C" Thd. 20(.79) Deep 4 Places 6.4 (.25) 8.8(.35) Dia. Through 14(.55) Dia. Spotface 4 Places 39.7 (1.56) 73 (2.87) 79.4 (3.13) Thread Size "A" Thd. "B" Thd. "C" Thd. "D" Thd. Sub-plate Model Numbers HGM-06X-20 HGM-06X-P-20 Rc 1 Rc 1/4 1 BSP.F 1/4 BSP.F 1 NPT 1/4 NPT Rc 1/4 M10 HGM-06X-2080 HGM-06X-P-2080 HGM-06X-2090 HGM-06X-P-2090 1/4 BSP.F 3/8-16 UNC 1/4 NPT H / HC Type Pressure Control Valves E Dimensions mm(Inches) F H J 61.7 (2.43) 6.4 (.25) 64 (2.52) 3 (.12) 61.7 (2.43) 6.4 (.25) 80 (3.15) 24 (.94) 64 (2.52) 3 (.12) 82.3 (3.24) 22 (.87) 61.7 (2.43) 6.4 (.25) 80 (3.15) 24 (.94) 64 (2.52) 3 (.12) 82.3 (3.24) 22 (.87) 82.3 (3.24) 22 (.87) 245 HGM-10-20/2080/2090 HGM-10-P-20/2080/2090 "C" Thd. 20(.79) Deep 12 (.47) 6 Places E 140 (5.51) 116 (4.57) 9.6 "HGM-10-P" (.38) Auxiliary Pilot Pressure Models Only 48.4 (1.91) 92.9 (3.66) 96.8 (3.81) 120 (4.72) "A" Thd. 4(.16) Dia. 4 (.16) 15 (.59) 11.6 (.46) 9.6 (.38) "HGM-10X-P" Auxiliary Pilot Pressure Models Only HGM-10-P-2090 48.4 (1.91) 92.9 (3.66) 96.8 (3.81) 120 (4.72) 5(.20) Dia. 2 Places 11(.43) Dia. Through 17.5(.69) Dia. Spotface 4 Places Sub-plate Model Numbers 1-1/4 NPT 1/4 NPT 3/8-16 UNC mm(Inches) E 13.6 (.54) Rc 1/4 9.6 (.38) 13.6 (.54) 1/4 BSP.F 9.6 (.38) 13.6 (.54) 1/4 NPT 9.6 (.38) "D" Thd. 50 (1.97) 20 (.79) 19 (.75) "A" Thd. Thead Size "B" Thd. "C" Thd. "D" Thd. HGM-10X-20 Rc 1-1/2 Rc 1/4 Rc 1/4 HGM-10X-P-20 M10 HGM-10X-2080 HGM-10X-P-2080 HGM-10X-2090 HGM-10X-P-2090 246 1/4 BSP.F "A"Thd. 2 Places 28(1.10) Dia. 2 Places 7(.28) Dia. 10(.39) Deep For Locating Pin 16.7 (.66) 24.6 (.97) 43 (1.69) 22 (.87) "D" Thd. 1-1/4 BSP.F M10 HGM-10-2080 42.1 (1.66) 59.5 (2.34) 62.7 (2.47) 67.5 (2.66) 84.1 (3.31) E 25.5 (1.00) 177 (6.97) 126 (4.96) 104 (4.09) "C" Thd. 20(.79) Deep 6 Places "B"Thd. 2 Places Rc 1/4 21 (.83) 12 (.47) Rc 1-1/4 HGM-10-P-20 HGM-10-2090 140 (5.51) 116 (4.57) F Thread Size "B" Thd. "C" Thd. HGM-10-20 HGM-10-P-2080 HGM-10X-20/2080/2090 HGM-10X-P-20/2080/2090 7.5 (.30) 21 (.83) Sub-plate Model Numbers 167 (6.57) 11.6 (.46) 135 (5.31) 42.1 (1.66) 59.5 (2.34) 62.7 (2.47) 67.5 (2.66) 84.1 (3.31) 15 (.59) 5(.20) Dia. 2 Places 11(.43) Dia. Through 17.5(.69) Dia. Spotface 4 Places 5 (.20) 4(.16) Dia. 20 (.79) 19 (.75) 16.7 (.66) 24.6 (.97) 30 (1.18) 4 (.16) "D" Thd. 45 (1.77) "A"Thd. 2 Places 28(1.10) Dia. 2 Places 7(.28) Dia. 10(.39) Deep For Locating Pin 12 (.47) 43 (1.69) 150 (5.91) 126 (4.96) 96 (3.78) "B"Thd. 2 Places DIMENSIONS IN MILLIMETRES (INCHES) 1-1/2 BSP.F 1/4 BSP.F 1-1/2 NPT 1/4 NPT H / HC Type Pressure Control Valves 1/4 BSP.F 3/8-16 UNC 1/4 NPT mm(Inches) E F 102.5 13.6 (.54) (4.04) 9.6 106 (.38) (4.17) 13.6 102.5 (.54) (4.04) 9.6 106 (.38) (4.17) 13.6 102.5 (.54) (4.04) 9.6 106 (.38) (4.17) PRESSURE CONTROLS Pressure Drop for Reversed Free Flow HCT-03 HCG-03 PSI MPa 0.4 50 40 0.3 30 20 10 0 C 0.2 0.1 0 0 0 10 20 2.5 5.0 30 50 L/min 40 7.5 10.0 12.5 U.S.GPM Pressure Drop P Flow Rate HCT-06 HCG-06 PSI MPa 0.4 50 40 0.3 30 20 10 0 0.2 0.1 0 0 Pressure Drop P 0 PSI MPa 0.6 0.5 60 0.4 40 0.3 0.2 20 0.1 0 0 25 5 50 10 75 15 20 Flow Rate 125 L/min 100 25 H / HC Type Pressure Control Valves Pressure Drop P Hydraulic Fluid: Viscosity 35 mm2/s (164 SSU), Specific Gravity 0.850 30 U.S.GPM HCT-10 HCG-10 80 0 0 50 10 100 20 30 150 40 250 L/min 200 50 60 U.S.GPM Flow Rate For any other viscosity, multiply the factors in the table below. mm2/s 15 20 30 40 50 60 70 80 90 100 SSU 77 98 141 186 232 278 324 371 417 464 Factor 0.81 0.87 0.96 1.03 1.09 1.14 1.19 1.23 1.27 1.30 Viscosity For any other specific gravity (G'), the pressure drop ( P') may be obtained from the formula below. P'= P (G'/0.850) H / HC Type Pressure Control Valves 247 Nominal Override Characteristics Hydraulic Fluid: Viscosity 35 mm2/s (164 SSU), Specific Gravity 0.850 PSI 2000 1600 1000 800 500 Secondary Pressure 400 300 300 200 130 120 100 70 60 40 H*/HC*-03-C 14 12 10 H*/HC*-03-B 7 6 5 1600 1000 800 Secondary Pressure 500 400 300 300 200 130 120 100 70 60 40 800 H*/HC*-03-A 3.5 3.0 2.5 2.0 500 400 H*/HC*-03-N 2.0 1.5 1.0 H*/HC*-03-M 0.9 0.8 0.7 0.6 300 300 200 130 120 100 H*/HC*-03-L 0.45 0.35 0.25 70 60 40 0 H*/HC*-06-C 10 20 30 40 2.5 5 7.5 10 Flow Rate 14 12 10 H*/HC*-06-B 7 6 5 4 H*/HC*-06-A 3.5 3.0 2.5 2.0 H*/HC*-06-N 2.0 1.5 1.0 H*/HC*-06-M 0.9 0.8 0.7 0.6 H*/HC*-06-L 0.45 0.35 0.25 0 50 L/min 12.5 U.S.GPM 0 0 MPa H*/HC*-10-C 14 12 10 H*/HC*-10-B 7 6 5 H*/HC*-10-A 3.5 3.0 2.5 2.0 H*/HC*-10-N 2.0 1.5 1.0 H*/HC*-10-M 0.9 0.8 0.7 0.6 H*/HC*-10-L 0.45 0.35 0.25 0 0 0 248 1000 600 0 2000 2000 1600 0 PSI MPa MPa Secondary Pressure PSI 50 10 100 20 150 30 40 Flow Rate 200 50 250 L/min 60 U.S.GPM H / HC Type Pressure Control Valves 25 5 50 10 75 15 20 Flow Rate 100 25 125 L/min 30 U.S.GPM PRESSURE CONTROLS Spare Parts List HT-03, 06, 10-**-*-22/2280/2290 HG-03, 06, 10-**-*-22/2290 6 8 14 2 7 26 29 31 11 23 4 15 1 28 3 9 38 25 Section "A" for 24 16 HT-*-**-*-2280 Models 22 12 18 5 H / HC Type Pressure Control Valves C A List of Seals O-Ring HT -03 HG SO-NB-P4 Part Numbers HT -06 HG SO-NB-P4 HT -10 HG SO-NB-P4 Item Name of Parts 22 Quantity 23 O-Ring SO-NB-P6 SO-NB-P6 SO-NB-P6 24 O-Ring SO-NB-P9 SO-NB-P9 SO-NB-P9 25 O-Ring SO-NB-P9 SO-NB-P9 SO-NB-P9 26 O-Ring SO-NA-P11 SO-NA-P15 SO-NA-P20 HT-* HG-* 3 4 4 1 2 1 1 2 28 O-Ring SO-NB-P18 SO-NB-P28 SO-NB-P32 29 O-Ring SO-NB-P22 SO-NB-P28 SO-NB-P36 2 31 Bonded Seal SG-FB-1/4 SG-FB-1/4 SG-FB-1/4 2 2 Used only for HG type with auxiliary pilot pressure (P). Note: When ordering the seals, please specify the seal kit number from the table berow. List of Seal Kits Seal Kit Numbers Valve Model Numbers HT-03-**-*-22/2280/2290 KS-HT-03-22 HT-06-**-*-22/2280/2290 KS-HT-06-22 HT-10-**-*-22/2280/2290 KS-HT-10-22 HG-03-**-22/2290 KS-HG-03-22 HG-03-**-P-22/2290 KS-HG-03-P-22 HG-06-**-22/2290 KS-HG-06-22 HG-06-**-P-22/2290 KS-HG-06-P-22 HG-10-**-22/2290 KS-HG-10-22 HG-10-**-P-22/2290 KS-HG-10-P-22 Note: No bonded seals are included in the seal kits. H / HC Type Pressure Control Valves 249 Spare Parts List HCT-03, 06, 10-**-*-22/2280/2290 HCG-03, 06, 10-**-*-22/2290 8 6 16 19 2 7 29 26 4 A 31 23 14 28 20 21 1 3 17 12 25 13 24 Section "A" for 27 22 HCT-*-**-*-2280 Models 10 18 9 5 List of Seals Part Numbers HCT -06 HCT -10 HCG HCG SO-NB-P4 SO-NB-P4 Quantity Item Name of Parts 22 O-Ring HCT -03 HCG SO-NB-P4 23 O-Ring SO-NB-P6 SO-NB-P6 SO-NB-P6 24 O-Ring SO-NB-P9 SO-NB-P9 SO-NB-P9 25 O-Ring SO-NB-P9 SO-NB-P9 SO-NB-P9 26 O-Ring SO-NA-P11 SO-NA-P15 SO-NA-P20 1 1 27 O-Ring SO-NB-P12 SO-NB-P18 SO-NB-P22A 1 1 28 O-Ring SO-NB-P18 SO-NB-P28 SO-NB-P32 29 O-Ring SO-NB-P22 SO-NB-P28 SO-NB-P36 2 31 Bonded Seal SG-FB-1/4 SG-FB-1/4 SG-FB-1/4 2 HCT-* HCG-* 3 4 4 1 2 2 2 Used only for HCG type with auxiliary pilot pressure (P). Note: When ordering the seals, please specify the seal kit number from the table below. List of Seal Kits Valve Model Numbers Seal Kit Numbers HCT-03-**-*-22/2280/2290 KS-HCT-03-22 HCT-06-**-*-22/2280/2290 KS-HCT-06-22 HCT-10-**-*-22/2280/2290 KS-HCT-10-22 HCG-03-**-22/2290 KS-HCG-03-22 HCG-03-**-P-22/2290 KS-HCG-03-P-22 HCG-06-**-22/2290 KS-HCG-06-22 HCG-06-**-P-22/2290 KS-HCG-06-P-22 HCG-10-**-22/2290 KS-HCG-10-22 HCG-10-**-P-22/2290 KS-HCG-10-P-22 Note: No bonded seals are included in the seal kits. 250 30 H / HC Type Pressure Control Valves PRESSURE CONTROLS Pressure Reducing Valves / Pressure Reducing and Check Valves Pressure reducing valves are used to set the pressure of a hydraulic circuit below that of the main circuit. In addition, operation under remote control is possible by using the remote control port. Pressure reducing and check valves have check valves, which allow a free flow from the secondary side to the primary. Specifications Model Numbers Valve Name Pressure Reducing Valve Pressure Reducing and Check Valve Threaded Connection Sub-plate Mounting Max. Flow Max. Operating Pressure Setting Pressure MPa (PSI) MPa (PSI) RT-03-*-22* RG-03-*-22* 21 (3050) RT-06-*-22* RG-06-*-22* 21 (3050) RT-10-*-22* RG-10-*-22* 21 (3050) RCT-03-*-22* RCG-03-*-22* 21 (3050) RCT-06-*-22* RCG-06-*-22* 21 (3050) RCT-10-*-22* RCG-10-*-22* 21 (3050) 0.7 1.0 0.7 1.0 1.5 0.7 1.0 1.5 10.5 0.7 1.0 0.7 1.0 1.5 0.7 1.0 1.5 10.5 - 1.0 ( 102 20.5 ( 145 1.0 ( 102 1.5 ( 145 20.5 ( 220 1.0 ( 102 1.5 ( 145 10.5 ( 220 20.5 ( 1520 1.0 ( 102 20.5 ( 145 1.0 ( 102 1.5 ( 145 20.5 ( 220 1.0 ( 102 1.5 ( 145 10.5 ( 220 20.5 ( 1520 1 - 145) - 2970) - 145) - 220) - 2970) - 145) - 220) - 1520) - 2970) - 145) - 2970) - 145) - 220) - 2970) - 145) - 220) - 1520) - 2970) 2 Drain Flow Max. Flow L/min L/min (U.S.GPM) (U.S.GPM) 40 (10.6) 50 (13.2) 50 (13.2) 100 (26.4) 125 (33.0) 130 (34.3) 180 (47.6) 220 (58.1) 250 (66.0) 40 (10.6) 50 (13.2) 50 (13.2) 100 (26.4) 125 (33.0) 130 (34.3) 180 (47.6) 220 (58.1) 250 (66.0) 1. The max. flow rates are those shown at the primary pressure at 21 MPa (3050 PSI). 2. The drain flow rates are equal to pilot flow rates when differential pressure between primary and secondary pressure is at 20.5 MPa (2970 PSI). Approx. Mass kg (lbs.) Threaded Connection Sub-plate Mounting 0.8 - 1.0 (.21 - .26) 4.3 ( 9.5) 4.5 ( 9.9) 0.8 - 1.1 (.21 - .29) 6.9 (15.2) 6.8 (15.0) 1.2 - 1.5 (.32 - .40) 12.0 (26.5) 11.0 (24.3) 0.8 - 1.0 (.21 - .26) 4.8 (10.6) 5.4 (11.9) 0.8 - 1.1 (.21 - .29) 7.8 (17.2) 8.1 (17.9) 1.2 - 1.5 (.32 - .40) 13.8 (30.4) 13.8 (30.4) Pressure Reducing Valves / Pressure Reducing and Check Valves C Graphic Symbols RT / RG Yuken can offer flanged connection valves described below. For details, contact us. Model Numbers RF/RCF-10-*-22* RF/RCF-16-*-20* Remote control connection Max. Operating Pressure MPa (PSI) Max. Flow L/min (U.S.GPM) 21 (3050) 250 (66) RCT / RCG 500 (132) Remote control connection Pressure Reducing (and Check) Valves 251 Model Number Designation F- R Special Seals Series Number T -03 -B -22 Pres. Adj. Range MPa (PSI) * Type of Mounting Valve Size Design Number Design Standards T : Threaded Connection R: Pressure Reducing Valves F: Special Seals for Phosphate Ester Type Fluids (Omit if not required) 03 22 06 22 10 22 03 G: Sub-plate Mounting 06 10 03 T : Threaded Connection RC: Pressure Reducing and Check Valves G: Sub-plate Mounting 06 10 22 B: 0.7-7 (102-1020) None : Japanese Std. "JIS" 80 : European Design Std. 90 : N.American Design Std. 22 22 C: 3.5-14 (510-2030) 22 22 H: 7-20.5 (1020-2970) 22 03 22 06 22 10 22 None : Japanese Std. "JIS" 80 : European Design Std. 90 : N.American Design Std. Attachment Mounting bolts Socket Head Cap Screw Valve Model Numbers Japanese Std. "JIS" and European Design Std. Qty. N. American Design Std. RG-03 M10 50 Lg. 3/8-16 UNC 2 Lg. 4 RG-06 M10 50 Lg. 3/8-16 UNC 2 Lg. 4 RG-10 M10 50 Lg. 3/8-16 UNC 2 Lg. 6 RCG-03 M10 70 Lg. 3/8-16 UNC 2-3/4 Lg. 4 RCG-06 M10 80 Lg. 3/8-16 UNC 3-1/4 Lg. 4 RCG-10 M10 90 Lg. 3/8-16 UNC 3-1/2 Lg. 6 Sub-plate Valve Model Numbers Japanese Standard "JIS" Sub-plate Model Numbers Thread Size European Design Standard Sub-plate Model Numbers Thread Size N. American Design Standard Sub-plate Model Numbers Thread Size Approx. Mass kg (lbs.) RG RCG-03 HGM-03-20 Rc 3/8 HGM-03-2080 3/8 BSP.F HGM-03-2090 3/8 NPT HGM-03X-20 Rc 1/2 HGM-03X-2080 1/2 BSP.F HGM-03X-2090 1/2 NPT RG RCG-06 HGM-06-20 Rc 3/4 HGM-06-2080 3/4 BSP.F HGM-06-2090 3/4 NPT HGM-06X-20 Rc 1 HGM-06X-2080 1 BSP.F HGM-06X-2090 1 NPT 3.0 (6.6) RG RCG-10 HGM-10-20 Rc 1-1/4 HGM-10-2080 1-1/4 BSP.F HGM-10-2090 1-1/4 NPT 4.8 (10.6) HGM-10X-20 Rc 1-1/2 HGM-10X-2080 1-1/2 BSP.F HGM-10X-2090 1-1/2 NPT 5.7 (12.6) 1.6 (3.5) 2.4 (5.3) Sub-plates are available. Specify the sub-plate model number from the table above. When sub-plates are not used, the mounting surface should have a good machined finish. The sub-plates are the same as those for H type pressure control valves. With the reducing and check valve, the sub-plate is used in a position 180° turned (upside down) from the normal position. When mounting the sub-plate, be sure to bring the valve locating pin to the sub-plate pin hole. For dimensions, see page 244 to 246. Instructions To adjust the pressure, loosen the lock nut and turn the pressure adjustment handle slowly clockwise for higher pressures and anti-clockwise for lower pressures. After adjustments, do not forget to tighten the lock nut. Connect the drain port directly to the reservoir in which case the pressure at the drain port should be kept at a low back pressure close to the atmospheric pressure. In case of "Threaded Connections", there are two threaded connection type primary pressure ports. They can be connected each other in-line; one as an inlet and the other as an outlet or the valve can be used by plugging one of the pressure ports. 252 Pressure Reducing (and Check) Valves PRESSURE CONTROLS RT-03-*-22/2280/2290 Thread Size "A" Thd. "B" Thd. Rc 3/8 Rc 1/4 Rc 1/4 RT-03-*-2280 3/8 BSP.F 1/4 BSP.F 1/4 BSP.Tr RT-03-*-2290 3/8 NPT 1/4 NPT 1/4 NPT RT-03-*-22 "C" Thd. C 41 (1.61) 10 (.39) Fully Extended 148(5.83) Model Numbers 82 (3.23) 4.5 (.18) Drain Port "B" Thd. Design 2280 Only 5 (.20) 44 (1.73) Dia. INC. 155 (6.10) 44 (1.73) 48 (1.89) Primary Pressure Gauge Connection "C" Thd. Lock Nut 14(.55) Hex. 85 (3.35) 28 (1.10) Pressure Adj. Handle Secondary Pressure Gauge Connection "C" Thd. Primary Pressure Inlet Port "A" Thd. 2 Places 32 (1.26) Secondary Pressure Outlet Port "A" Thd. DIMENSIONS IN MILLIMETRES (INCHES) B "Q" Thd. "S" Thd. Rc 3/4 Rc 1/4 Rc 1/4 RT-06-*-2280 3/4 BSP.F 1/4 BSP.F 1/4 BSP.Tr RT-06-*-2290 3/4 NPT 1/4 NPT 1/4 NPT RT-06-*-22 A "T" Thd. Rc 1-1/4 Rc 1/4 Rc 1/4 RT-10-*-2280 1-1/4 BSP.F 1/4 BSP.F 1/4 BSP.Tr RT-10-*-2290 1-1/4 NPT 1/4 NPT 1/4 NPT RT-10-*-22 Remote Control Port "S" Thd. C Thread Size Model Numbers Fully Extended "D" B 18.5 (.73) RT-06 10-*-22/2280/2290 Pressure Reducing Valves / Pressure Reducing and Check Valves Remote Control Port "B" Thd. 41 33 (1.61) (1.30) Pressure Adj. Handle Drain Port "S" Thd. 4.5 (.18) J F Lock Nut 14(.55) Hex. H E K L Primary Pressure Gauge Connection "T" Thd. INC. 44 (1.73) Dia. Design 2280 Only Secondary Pressure Gauge Connection "T" Thd. Secondary Pressure Outlet Port "Q" Thd. Model Numbers Primary Pressure Inlet Port "Q" Thd. 2 Places N Dimensions mm (Inches) A B C D E F H J K L N RT-06 96 (3.78) 48 (1.89) 36.5 (1.44) 149 (5.87) 42 (1.65) 179 (7.05) 97.5 (3.84) 53.5 (2.11) 33 (1.30) 9 (.35) 39 (1.54) RT-10 132 (5.20) 66 (2.60) 43 (1.69) 167 (6.57) 52 (2.05) 216 (8.50) 124 (4.88) 64 (2.52) 40 (1.57) 12 (.47) 46 (1.81) Pressure Reducing (and Check) Valves 253 03 RG-06-*-22/2280/2290 "L" Thd. D RG-03/06-*-22 C "N" Thd. Rc 1/4 Rc 1/4 RG-03/06-*-2280 1/4 BSP.F 1/4 BSP.Tr RG-03/06-*-2290 1/4 NPT 1/4 NPT Port connection is not required for RG models but an O-ring should be furnished. B Design 2280 Only Pressure Adj. Handle INC. 4.5 (.18) 39 (1.54) Fully Extended "A" Primary Pressure Inlet Port 44 (1.73) Dia. Remote Control Port "L" Thd. Thread Size Model Numbers 11(.43) Dia. Through 17.5(.69) Dia. Spotface 4 Places J Mounting Surface (O-Rings Furnished) H K F Lock Nut 14(.55) Hex. Locating Pin 6(.24) Dia. Secondary Pressure Outlet Port Drain Port 38 (1.50) 6 (.24) Secondary Pressure Gauge Connection "N" Thd. E Model Numbers Dimensions mm (Inches) A B C D E F H J K RG-03 142 (5.59) 25 (.98) 89 (3.50) 44.5 (1.75) 67 (2.64) 155.5 (6.12) 92.4 (3.64) 40.6 (1.60) 34.9 (1.37) RG-06 141 (5.55) 21.5 (.85) 102 (4.02) 51 (2.01) 79 (3.11) 179 (7.05) 111 (4.37) 40 (1.57) 48 (1.89) Note: For dimensions of the valve mounting surface see the dimensional drawing (page 244 & 245) of the sub-plate used together. DIMENSIONS IN MILLIMETRES (INCHES) 119 (4.69) 59.5 (2.34) RG-10-*-22/2280/2290 Rc 1/4 RG-10-*-2280 1/4 BSP.F 1/4 BSP.Tr RG-10-*-2290 1/4 NPT 1/4 NPT Design 2280 Only Pressure Adj. Handle INC. 63 (2.48) 42 (1.65) 11(.43) Dia. Through 17.5(.69) Dia. Spotface 6 Places 146 (5.75) 216 (8.50) Lock Nut 14(.55) Hex. Primary Pressure Inlet Port Locating Pin 6(.24) Dia. 6 (.24) "B" Thd. Rc 1/4 Port connection is not required for RG models but an O-ring should be furnished. 39 (1.54) Fully Extended 147(5.79) Mounting Surface (O-Rings Furnished) Thread Size "A" Thd. 4.5 (.18) 27.5 (1.08) RG-10-*-22 44 (1.73) Dia. Remote Control Port "A" Thd. Model Numbers Secondary Pressure Outlet Port 38 (1.50) 92 (3.62) Drain Port Secondary Pressure Gauge Connection "B" Thd. Note: For dimensions of the valve mounting surface see the dimensional drawing (page 246) of the sub-plate used together. 254 Pressure Reducing (and Check) Valves PRESSURE CONTROLS RCT-03-*-22/2280/2290 Thread Size "A" Thd. "B" Thd. "C" Thd. Rc 3/8 Rc 1/4 Rc 1/4 RCT-03-*-2280 3/8 BSP.F 1/4 BSP.F 1/4 BSP.Tr RCT-03-*-2290 3/8 NPT 1/4 NPT 1/4 NPT RCT-03-*-22 C 41 (1.61) 10 (.39) Fully Extended 148(5.83) Model Numbers 41 33 (1.61) (1.30) 4.5 (.18) 82 (3.23) Secondary Pressure Gauge Connection "C" Thd. Pressure Adj. Handle INC. 44 (1.73) 155 (6.10) Lock Nut 14(.55) Hex. 85 (3.35) 28 (1.10) 48 (1.89) Primary Pressure Gauge Connection "C" Thd. Drain Port "B" Thd. 5 (.20) 44 (1.73) Dia. Design 2280 Only Primary Pressure Inlet Port or Reversed Free Flow Outlet Port "A" Thd. 2 Places 55 (2.17) Secondary Pressure Outlet Port or Reversed Free Flow Inlet Port "A" Thd. DIMENSIONS IN MILLIMETRES (INCHES) RCT-06 10-*-22/2280/2290 Thread Size B 18.5 (.73) Fully Extended "D" Model Numbers B C "S" Thd. Rc 3/4 Rc 1/4 Rc 1/4 RCT-06-*-2280 3/4 BSP.F 1/4 BSP.F 1/4 BSP.Tr RCT-06-*-2290 3/4 NPT 1/4 NPT 1/4 NPT "T" Thd. Rc 1-1/4 Rc 1/4 Rc 1/4 RCT-10-*-2280 1-1/4 BSP.F 1/4 BSP.F 1/4 BSP.Tr RCT-10-*-2290 1-1/4 NPT 1/4 NPT 1/4 NPT RCT-10-*-22 Pressure Adj. Handle 4.5 (.18) Design 2280 Only "Q" Thd. RCT-06-*-22 Remote Control Port "S" Thd. A Pressure Reducing Valves / Pressure Reducing and Check Valves Remote Control Port "B" Thd. Drain Port "S" Thd. INC. J F Lock Nut 14(.55) Hex. H E K L 44 (1.73) Dia. Primary Pressure Gauge Connection "T" Thd. Secondary Pressure Gauge Connection "T" Thd. Model Numbers Primary Pressure Inlet Port or Reversed Free Flow Outlet Port "Q" Thd. 2 Places N Secondary Pressure Outlet Port or Reversed Free Flow Inlet Port "Q" Thd. Dimensions mm (Inches) A B C D E F H J K L N RCT-06 96 (3.78) 48 (1.89) 36.5 (1.44) 149 (5.87) 42 (1.65) 179 (7.05) 97.5 (3.84) 53.5 (2.11) 33 (1.30) 9 (.35) 68 (2.68) RCT-10 132 (5.20) 66 (2.60) 43 (1.69) 167 (6.57) 52 (2.05) 216 (8.50) 124 (4.88) 64 (2.52) 40 (1.57) 12 (.47) 86 (3.39) Pressure Reducing (and Check) Valves 255 03 RCG-06-*-22/2280/2290 E D "P" Thd. "N" Thd. Rc 1/4 Rc 1/4 RCG-03/06-*-2280 1/4 BSP.F 1/4 BSP.Tr RCG-03/06-*-2290 1/4 NPT 1/4 NPT RCG-03/06-*-22 Port connection is not required for RCG models but an O-ring should be furnished. C Remote Control Port "N" Thd. Thread Size Model Numbers B Design 2280 Only Pressure Adj. Handle Fully Extended "A" 11(.43) Dia. Through 17.5(.69) Dia. Spotface 4 Places H Lock Nut 14(.55) Hex. J L Mounting Surface (O-Rings Furnished) Primary Pressure Inlet Port or Reversed Free Flow Outlet Port K 44 (1.73) Dia. 4.5 (.18) INC. Locating Pin 6(.24) Dia. Secondary Pressure Outlet Port or Reversed Free Flow Inlet Port Drain Port N 6 (.24) Secondary Pressure Gauge Connection "P" Thd. F Dimensions mm (Inches) Model Numbers A B C D E F H J K L N RCG-03 142 (5.59) 59 (2.32) 25 (.98) 89 (3.50) 44.5 (1.75) 90 (3.54) 155 (6.10) 92.4 (3.64) 40.6 (1.60) 34.9 (1.37) 58 (2.28) RCG-06 141 (5.55) 69 (2.72) 21.5 (.85) 102 (4.02) 51 (2.01) 108 (4.25) 179 (7.05) 111 (4.37) 40 (1.57) 48 (1.89) 68 (2.68) page 244 & 245 DIMENSIONS IN MILLIMETRES (INCHES) RCG-10-*-22/2280/2290 Remote Control Port "A" Thd. 119 (4.69) 59.5 (2.34) Model Numbers RCG-10-*-22 "A" Thd. "B" Thd. Rc 1/4 Rc 1/4 RCG-10-*-2280 1/4 BSP.F 1/4 BSP.Tr RCG-10-*-2290 1/4 NPT 1/4 NPT Port connection is not required for RCG models but an O-ring should be furnished. 27.5 (1.08) 79 (3.11) Fully Extended 147(5.79) Design 2280 Only INC. Primary Pressure Inlet Port or Reversed Free Flow Outlet Port 63 (2.48) 42 (1.65) 11(.43) Dia. Through 17.5(.69) Dia. Spotface 6 Places 146 (5.75) 216 (8.50) Lock Nut 14(.55) Hex. Locating Pin 6(.24) Dia. Pressure Adj. Handle 4.5 (.18) 44 (1.73) Dia. Mounting Surface (O-Rings Furnished) 6 (.24) Thread Size Secondary Pressure Outlet Port or Reversed Free Flow Inlet Port 78 (3.07) 132 (5.20) Drain Port Secondary Pressure Gauge Connection "B" Thd. Note: For dimensions of the valve mounting surface see the dimensional drawing (page 246) of the sub-plate used together. 256 Pressure Reducing (and Check) Valves PRESSURE CONTROLS Pressure Drop for Reversed Free Flow 0.20 20 0.15 0 PSI 0.10 0.05 0 0 10 0 60 30 5.0 7.5 Flow Rate 50 L /min 40 10.0 0.2 20 0.1 0 0 0 0 Viscosity mm2/s SSU Factor 0.4 25 5 50 10 75 100 15 20 Flow Rate 25 125 L /min 30 35 U.S.GPM 15 20 30 40 50 60 70 80 90 100 77 98 141 186 232 278 324 371 417 464 0.81 0.87 0.96 1.03 1.09 1.14 1.19 1.23 1.27 1.30 For any other specific gravity (G'), the pressure drop ( P') may be obtained from the formula below. 40 20 C 0.3 For any other viscosity, multiply the factors in the table below. RCT-10 RCG-10 MPa 0.6 50 40 12.5 U.S.GPM 0.2 P'= P (G'/0.850) 0 0 0 50 0 10 100 20 150 200 30 40 50 Flow Rate 250 L /min 60 70 U.S.GPM Flow Rate vs. Secondary Pressure Primary Pressure : 21 MPa (3050 PSI) Hydrauric Fluid : Viscosity 35 mm2/s (164 SSU) PSI MPa 2000 14.0 13.9 1980 13.8 1960 13.7 13.6 7.0 1000 6.9 980 6.8 6.7 960 6.6 940 6.5 3.5 500 3.4 480 3.3 3.2 460 3.1 440 3.0 0.7 100 0.6 80 0.5 0.4 60 0 0 0 10 20 30 5 Flow Rate 40 50 L/min 10 U.S. GPM Pressure Adj. Range "B" "C" "H" PSI MPa 2000 14.0 13.8 1950 13.6 13.4 7.0 1000 6.8 950 6.6 6.4 900 6.2 6.0 850 5.8 5.6 800 3.5 500 3.3 450 3.1 2.9 400 2.7 2.5 350 2.3 0.7 100 0.5 50 0.3 0 RT/RG-06 RCT/RCG-06 Secondary Pressure RT/RG-03 RCT/RCG-03 Secondary Pressure Pressure Drop 80 Secondary Pressure P PSI 2.5 20 MPa 0.4 Pressure Reducing Valves / Pressure Reducing and Check Valves PSI 35 30 10 MPa 0.25 RCT-06 RCG-06 P RCT-03 RCG-03 Pressure Drop Pressure Drop P Hydraulic Fluid: Viscosity 35 mm2/s (164 SSU), Specific Gravity 0.850 RT/RG-10 RCT/RCG-10 PSI MPa 2500 17.5 17.3 2450 17.1 16.9 2000 14.0 13.8 1950 13.6 13.4 1900 13.2 7.0 1000 6.8 950 6.6 6.4 900 6.2 6.0 0.7 100 0.5 50 0.3 0.1 0 0 0 0 0 25 50 10 75 100 20 30 35 U.S. GPM Flow Rate 125 L/min Pressure Reducing (and Check) Valves 50 100 20 150 40 Flow Rate 200 250 L/min 60 70 U.S. GPM 257 Spare Parts List RT/RG-03-*-22/2280/2290 RT/RG-06-*-22/2280/2290 RT/RG-10-*-22/2280/2290 6 21 7 8 2 31 9 10 11 13 23 A 20 32 30 30 34 32 5 23 24 15 1 4 35 3 24 26 37 List of Seals Part Numbers Quantity Item Name of Parts RT -03 RG RT -06 RG RT -10 RG 30 O-Ring SO-NB-P6 SO-NB-P6 SO-NB-P6 4 4 31 O-Ring SO-NA-P9 SO-NA-P9 SO-NA-P9 1 1 32 O-Ring SO-NB-P9 SO-NB-P9 SO-NB-P9 34 O-Ring SO-NB-P18 SO-NB-P28 SO-NB-P32 35 O-Ring SO-NB-P22 SO-NB-P28 SO-NB-P36 2 2 37 Bonded Seal SG-FB-1/4 SG-FB-1/4 SG-FB-1/4 1 1 RT-* RG-* 2 2 Note: When ordering the seals, please specify the seal kit number from the table below. List of Seal Kits Valve Model Numbers Seal Kit Numbers RT-03-*-22/2280/2290 KS-RT-03-22 RT-06-*-22/2280/2290 KS-RT-06-22 RT-10-*-22/2280/2290 KS-RT-10-22 RG-03-*-22/2280/2290 KS-RG-03-22 RG-06-*-22/2280/2290 KS-RG-06-22 RG-10-*-22/2280/2290 KS-RG-10-22 Note: No bonded seals are included in the seal kits. 258 Pressure Reducing (and Check) Valves Section "A" for Design 2280 PRESSURE CONTROLS Spare Parts List RCT/RCG-03-*-22/2280/2290 RCT/RCG-06-*-22/2280/2290 RCT/RCG-10-*-22/2280/2290 C 18 11 26 12 13 2 31 14 15 16 23 A 5 30 20 4 29 7 34 30 33 28 32 32 6 10 9 1 35 3 24 36 37 List of Seals Part Numbers Pressure Reducing Valves / Pressure Reducing and Check Valves 25 Quantity Item Name of Parts RCT -03 RCG RCT -06 RCG RCT -10 RCG 30 O-Ring SO-NB-P6 SO-NB-P6 SO-NB-P6 4 4 31 O-Ring SO-NA-P9 SO-NA-P9 SO-NA-P9 1 1 32 O-Ring SO-NB-P9 SO-NB-P9 SO-NB-P9 33 O-Ring SO-NB-P12 SO-NB-P18 SO-NB-P22A 34 O-Ring SO-NB-P18 SO-NB-P28 SO-NB-P32 35 O-Ring SO-NB-P22 SO-NB-P28 SO-NB-P36 2 2 37 Bonded Seal SG-FB-1/4 SG-FB-1/4 SG-FB-1/4 1 1 RCT-* RCG-* Section "A" for Design 2280 2 1 1 2 Note: When ordering the seals, please specify the seal kit number from the table below. List of Seal Kits Valve Model Numbers Seal Kit Numbers RCT-03-*-22/2280/2290 KS-RCT-03-22 RCT-06-*-22/2280/2290 KS-RCT-06-22 RCT-10-*-22/2280/2290 KS-RCT-10-22 RCG-03-*-22/2280/2290 KS-RCG-03-22 RCG-06-*-22/2280/2290 KS-RCG-06-22 RCG-10-*-22/2280/2290 KS-RCG-10-22 Note: No bonded seals are included in the seal kits. Pressure Reducing (and Check) Valves 259 Pressure Reducing and Relieving Valves Pressure reducing and relieving valves are composite pressure control valves having pressure reducing and counterbalancing functions developed for hydraulic balancing circuits. Specifications Max. Operating Pressure Pres. Adj. Range MPa (PSI) Max. Flow Relieving Flow Drain Flow MPa (PSI) L/min (U.S.GPM) L/min (U.S.GPM) L/min (U.S.GPM) kg (lbs.) RBG-03-*-10* 14 (2030) 0.6-13.5 (90-1960) 50 (13.2) 50 (13.2) 0.6-1 (.16-.26) 4.2 (9.3) RBG-06-*-10* 25 (3630) 0.8-24.5 (120-3550) 125 (33) 125 (33) 1.5-2 (.40-.53) 11 (24.3) Model Numbers Model Number Designation FRB Special Seals Series Number F: Special Seals for Phosphate Ester Type Fluids (Omit if not required) RB: Pressure Reducing and Relieving Valves Approx. Mass G -03 -R -10 * Type of Mounting Valve Size Drain Type Design Number Design Standards 03 None: Internal Drain 10 G: Sub-plate Mounting R: External Drain 06 Design Standards: None ........... Japanese Standard "JIS" 80 ............... European Design Standard 90 ............... N. American Design Standard Refer to 10 Graphic Symbols Attachment Mounting Bolts Socket Head Cap Screw (4 pcs.) Valve Model Numbers Japanese Standard "JIS" European Design Standard Internal drain N. American Design Standard RBG-03 M10 65 Lg. 3/8-16 UNC 2-1/2 Lg. RBG-06 M10 70 Lg. 3/8-16 UNC 2-3/4 Lg. External drain Sub-plate Valve Model Numbers RBG-03 RBG-06 Japanese Standard "JIS" European Design Standard N. American Design Standard Sub-plate Model Numbers Thread Size Sub-plate Model Numbers Thread Size RBGM-03-10 Rc 3/8 RBGM-03-1080 3/8 BSP.F RBGM-03-1090 3/8 NPT RBGM-03X-10 Rc 1/2 RBGM-03X-1080 1/2 BSP.F RBGM-03X-1090 1/2 NPT RBGM-06-10 Rc 3/4 RBGM-06-1080 3/4 BSP.F RBGM-06-1090 3/4 NPT RBGM-06X-10 Rc 1 RBGM-06X-1080 1 BSP.F Sub-plate Model Numbers RBGM-06X-1090 Thread Size 1 NPT Approx. Mass kg (lbs.) 1.6 (3.5) 4.8 (10.6) Sub-plates are available. Specify the sub-plate model number from the table above. When sub-plates are not used, the mounting surface should have a good machined finish. Instructions To use remote control relief valve in the venting circuit, see page 203. If the internal volume of the vent line is too large, chattering is likely to occur. Thus, as far as possible reduce the inside diametre and the length of the pipe. To adjust the pressure, loosen the lock nut and turn the pressure adjustment handle slowly clockwise for higher pressures and anti-clockwise for lower pressures. After adjustments, do not forget to tighten the lock nut. Pressure is limited by collars fitted. If a working pressure cannot be attained, remove some collars. One collar is equivalent to 10 MPa (1450 PSI). Connect the tank pipe not to any other line but directly to the reservoir. 260 Pressure Reducing and Relieving Valves PRESSURE CONTROLS RBG-03-*-10/1080/1090 62 (2.44) 42.9 (1.69) Tank Port 11(.43) Dia. Through 17.5(.69) Dia. Spotface 4 Places Two Collars 89 (3.50) 66.7 (2.63) Model Numbers "A" Thd. * * RBG-03-*-1090 Rc 1/4 RBG-03- -10 1/4 BSP.F RBG-03- -1080 Drain Port "A" Thd. (Only for External Drain Type) Lock Nut 14(.55) Hex. 15 (.59) Secondary Pressure Port Vent Port Pressure Adj. Handle Fully Extended 156 (6.14) 30 (1.18) 75 (2.95) 97.5 (3.84) 44(1.73) Dia. INC. 52 (2.05) 50 (1.97) 95 (3.74) 1/4 NPT 73 (2.87) Primary Pressure Port C Pressure Reducing and Relieving Valves 11.1 (.44) 10 (.39) Mounting Surface (O-Rings Furnished) 03 -10/1080/1090 03X 102(4.02) "A" Thd. 3 Places (From Rear) 10(.39) 82(3.23) 61(2.40) 21 (.83) 8 (.31) 70(2.76) 33.3(1.31) 7.9 (.31) 14(.55) Dia. 3 Places 7.1(.28) "C" Thd. 20(.79) Deep 4 Places 8.8(.35) Dia. Through 14(.55) Dia. Spotface 4 Places 6.2(.24) Dia. "B" Thd. Sub-plate (From Rear) 21.4(.84) 35.7(1.41) 42.9(1.69) "A" Thd. "B" Thd. Rc 3/8 Rc 1/4 RBGM-03-1080 3/8 BSP.F 1/4 BSP.F RBGM-03-1090 3/8 NPT 1/4 NPT RBGM-03X-10 Rc 1/2 Rc 1/4 RBGM-03X-1080 1/2 BSP.F 1/4 BSP.F RBGM-03X-1090 1/2 NPT 1/4 NPT 32(1.26) Model Numbers 16(.63) 19.5 (.77) 15(.59) 58.7(2.31) 66.7(2.63) 1.7 (.07) 10 (.39) 90(3.54) Sub-plate : RBGM- DIMENSIONS IN MILLIMETRES (INCHES) RBGM-03-10 Pressure Reducing and Relieving Valves "C" Thd. M10 3/8-16 UNC M10 3/8-16 UNC 261 RBG-06-*-10/1080/1090 "A" Thd. * RBG-06-*-1080 RBG-06-*-1090 Rc 3/8 RBG-06- -10 Primary Pressure Port 115 (4.53) Fully Extended 74.4(2.93) Tank Port 60.3 (2.37) 11(.43) Dia. Through 17.5(.69) Dia. Spotface 4 Places 12.3 (.48) Model Numbers 217.5 (8.56) 3/8 BSP.F 79.4 (3.13) 104 (4.09) 3/8 NPT Secondary Pressure Port Drain Port Pressure Adj. Handle Lock Nut 14(.55) Hex. Two Collars Vent Port "A" Thd. 56 (2.20) 57 (2.24) 116 (4.57) 139 (5.47) 44(1.73) Dia. INC. Mounting Surface (O-Rings Furnished) 23(.91) Dia. 3 Places 11(.43) Dia. Through 17.5(.69) Dia. Spotface 4 Places 39.7 (1.56) 73 (2.87) 79.4 (3.13) 116 (4.57) 140 (5.51) A C B "J" Thd. 18(.71) Deep 4 Places 150 (5.91) 126 (4.96) 60.3 33 (1.30) (2.37) 49.2 (1.94) 30.1 (1.19) 11.1 (.44) 8.6(.34) 12 (.47) 06 -10/1080/1090 06X "F" Thd. 3 Places (From Rear) 22 (.87) 12 (.47) Sub-plate : RBGM- DIMENSIONS IN MILLIMETRES (INCHES) 6.2(.24) Dia. "H" Thd. (From Rear) D E Model Numbers A B C D E RBGM-06 20.7 (.81) 65.7 (2.59) 95 (3.74) 37.1 (1.46) 89.1 (3.51) RBGM-06X 20.4 (0.80) 69.7 (2.74) 98.4 (3.87) 32.5 (1.28) 93.8 (3.69) Sub-plate Model Numbers 45 (1.77) 20(.79) 19(.75) Thread Size "F" Thd. "H" Thd. Rc 3/4 Rc 1/4 RBGM-06-1080 3/4 BSP.F 1/4 BSP.F RBGM-06-1090 3/4 NPT 1/4 NPT RBGM-06X-10 Rc 1 Rc 1/4 RBGM-06X-1080 1 BSP.F 1/4 BSP.F RBGM-06X-1090 1 NPT 1/4 NPT RBGM-06-10 262 Dimensions mm (Inches) Pressure Reducing and Relieving Valves "J" Thd. M10 3/8-16 UNC M10 3/8-16 UNC PRESSURE CONTROLS Nominal Override Characteristics Hydraulic Fluid: Viscosity 35 mm2/s (164 SSU) , Specific Gravity 0.850 MPa 11.1 10.7 10.3 600 550 500 450 130 90 50 4.1 3.7 3.3 RBG-03 7.6 7.2 6.8 0.9 0.6 0.3 0 10 20 30 PSI 3000 2850 2700 MPa 21 20 19 2450 2300 2150 17 16 15 1900 1850 1600 13 12 11 1300 1150 1000 9 8 7 750 600 450 5 4 3 50 L/min 40 RBG-06 C 25 0 0 2.5 5.0 7.5 Flow Rate 10.0 12.5 50 100 75 125 L/min U.S. GPM 0 10 20 Flow Rate U.S. GPM 30 Min. Adj. Pressure & Vent Pressure RBG-06 Hydraulic Fluid: Viscosity 35 mm2/s (164 SSU) , Specific Gravity 0.850 PSI 170 160 Min. Adj. Pressure Vent Pressure 140 RBG-03 PSI Pressure Pressure 120 0.6 80 MPa 1.2 1.1 1.0 0.9 MPa 0.9 0.8 120 Pressure Reducing and Relieving Valves PSI 1600 1550 1500 1450 1100 1050 1000 950 Secondary Pressure Secondary Pressure Relieving Reducing 70 60 40 0.4 0.8 0.5 0.4 0.3 0.2 40 20 0.2 0 0 0 0 10 20 2.5 5.0 30 7.5 0 50 L/min 40 0.1 0 0 25 0 10.0 12.5 U.S. GPM Flow Rate 50 75 100 125 20 10 Flow Rate 30 L/min U.S. GPM Pressure Drop Hydraulic Fluid: Viscosity 35 mm2/s (164 SSU) , Specific Gravity 0.850 RBG-03 PSI 60 RBG-06 PSI 60 MPa 0.4 P 0.3 40 Pressure Drop Pressure Drop P MPa 0.4 0.2 20 0.1 0 0 0 0 10 20 30 2.5 5.0 7.5 40 40 0.2 20 0.1 0 50 L/min 0.3 0 0 0 10.0 12.5 U.S. GPM 25 50 10 Flow Rate For any other viscosity, multiply the factors in the table below. 2 Viscosity mm /s SSU Factor 15 20 30 77 98 141 186 232 278 324 371 417 464 40 50 60 70 80 90 100 75 20 Flow Rate 100 125 L/min 30 U.S. GPM For any other specific gravity (G'), the pressure drop ( P') may be obtained from the formula below. P'= P (G'/0.850) 0.81 0.87 0.96 1.03 1.09 1.14 1.19 1.23 1.27 1.30 Pressure Reducing and Relieving Valves 263 Spare Parts List RBG-03-*-10/1080/1090 19 23 6 7 21 14 13 8 18 11 9 10 22 12 List of Seals 4 15 3 5 2 Item Name of Parts Part Numbers Qty. 15 O-Ring SO-NB-P24 1 16 O-Ring SO-NB-P18 3 17 O-Ring SO-NB-P9 1 18 O-Ring SO-NA-P9 1 16 1 17 RBG-06-*-10/1080/1090 23 10 11 16 7 21 20 11 19 17 22 Design 1080 Only 18 5 14 4 1 2 13 3 15 12 6 11 9 8 8 List of Seals Item Name of Parts Part Numbers Qty. 11 O-Ring SO-NB-P9 2 12 O-Ring SO-NB-P24 1 13 O-Ring SO-NB-P28 3 14 O-Ring SO-NB-P30 1 21 O-Ring SO-NA-P9 1 22 Bonded Seal SG-FB-3/8 1 Remarks Included in Seal Kit Kit No. : KS-RBG-06-10 Note: No bonded seals are included in the seal kits. 264 Pressure Reducing and Relieving Valves Remarks Included in Seal Kit Kit No. : KS-RBG-03-10 PRESSURE CONTROLS Unloading Relief Valves These valves are used to operate the pumps with minimum load in accumulator circuits or in high-low pump circuits. In accumulator circuits, when the system pressure reaches to a cut out pressure (adjusted maximum), the valve acts to divert the pump delivery to the reservoir at low pressure, thus the pump is unloaded automatically. When the accumulator pressure drops to the cut in pressure (refer to characteristic chart on page 269), the valve directs the pump delivery to the accumulator and hydraulic system. An integral check valve prevents reverse flow through the valve from the accumulator. In high-low pump circuits, the valve acts to unload the large volume pump with the same manner as described above during load operation of the small volume pump. Unloading Relif Valves C Specifications Model Numbers Max. Operating Pres. MPa (PSI) Max. Flow L/min (U.S.GPM) Approx. Mass 125 (33) 12 (26.5) 250 (66) 21.5 (47.4) BUCG-06-**-30/3080/3090 21 (3050) BUCG-10-**-25/2580/2590 kg(1bs.) Model Number Designation FSpecial Seals F: Special Seals for Phosphate Ester Type Fluids (Omit if not required) BUC Series Number BUC: Unloading Relief Valve G Type of Mounting G: Sub-plate Mounting -06 -B V -30 * Valve Size Cut-out Pres. Adj. Range MPa (PSI) High Venting Pres. Feature Design Number Design Standards 06 B: 2.5-7.0 (360-1020) C: 3.5-14 (510-2030) 10 H: 7.0-21 (1020-3050) V: For High Venting Pressure Feature (Omit if not required) 30 25 None: Japanese Std. "JIS" 80: European Design Std. 90: N. American Design Std. Use the high-venting-pressure type to reduce the shift time from unloading to onloading. Pilot-drain system A pilot-drain system is typically configured with an external pilot and an external drain, as indicated by the right graphic symbol. However, customized pilot-drain systems with an internal pilot are also available. For the internal pilot type, the design standard number at the end of the model number is uniquely assigned. Refer to the table below for the internal pilot type. Please contact us for details. Pilot & Drain Conn. Graphic Symbols European Design Standard N. American Design Standard Japanese Std. "JIS" Int. PitotInt. Drain BUCG-06-**-30801 BUCG-10-**-25801 BUCG-06-**-30901 BUCG-10-**-25901 BUCG-06-**-3001 BUCG-10-**-2501 Int. PitotExt. Drain BUCG-06-**-30802 BUCG-06-**-30902 BUCG-06-**-2502 Unloading Relief Valves Graphic Symbol 265 Instructions To adjust the pressure, loosen the lock nut and turn the pressure adjustment handle slowly clockwise for higher pressures or anti-clockwise for lower pressures. After adjustments, do not forget to tighten the lock nut. Take care not to neglect connecting the drain pipe to the reservoir; otherwise not only will the valve fail to operate properly but also the line pressure will rise infinitely. Extend the end of the drain pipe into fluid. Limit the pressure drop between the valve and the accumulator in an accumulator circuit below 10% of the cut-out pressure. Limit the drain port back pressure below 2% of the cut-out pressure. Attachment Mounting Bolts Socket Head Cap Screw Japanese Std. "JIS" and European Design Std. N. American Design Std. M16 55Lg. (2 pcs.) 5/8-11 UNC 2-1/4 Lg. (2 pcs.) M16 110Lg. (2 pcs.) 5/8-11 UNC 4-1/2 Lg. (2 pcs.) M16 130Lg. (2 pcs.) 5/8-11 UNC 5 Lg. (2 pcs.) Valve Model Numbers BUCG-06 M20 M20 BUCG-10 70Lg. (2 pcs.) 160Lg. (4 pcs.) 3/4-10 UNC 3/4-10 UNC 2-3/4 Lg. (2 pcs.) 6-1/2 Lg. (4 pcs.) Sub-plate Japanese Standard "JIS" Valve Model Numbers Sub-plate Model Numbers BUCG-06 BUCGM-06-20 BUCG-10 BUCGM-10-20 Thread Size European Design Standard N. American Design Standard Thread Size Approx. Mass kg (lbs.) Sub-plate Model Numbers Thread Size Sub-plate Model Numbers Rc 3/4 BUCGM-06-2080 3/4 BSP.F BUCGM-06-2090 3/4 NPT 4.4 (9.7) Rc 1-1/4 BUCGM-10-2080 1-1/4 BSP.F BUCGM-10-2090 1-1/4 NPT 7.2 (15.9) Sub-plates are available. Specify the sub-plate model number from the table above. When sub-plates are not used, the mounting surface should have a good machined finish. 266 Unloading Relief Valves PRESSURE CONTROLS "A" Thd. "B" Thd. Rc 1/4 Rc 1/4 BUCG-06-**-3080 1/4 BSP.Tr 1/4 BSP.F BUCG-06-**-3090 1/4 NPT 1/4 NPT Model Numbers BUCG-06-**-30 130 (5.12) 127 (5.00) 90 (3.54) 50 (1.97) 32.5 (1.28) Fully Extended 152 (5.98) 51.5 1 (2.03) (.04) C Lock Nut 14(.55) Hex. Pressure Adjustment Handlle 44(1.73) Dia. External Pilot Port "B" Thd. Drain Port "B" Thd. 169 (6.65) 17.5(.69) Dia. Through 26(1.02) C' bore 2 Places 6(.24) Dia. Two Locating Pins 83.5 (3.29) Accumulator or System Port 6 (.24) INC. 60.5 (2.38) Mounting Surface (O-Rings Furnished) Pressure Inlet Port 88 (3.46) 90 (3.54) 108 (4.25) 110 (4.33) 128 (5.04) Tank Port 52 (2.05) 104 (4.09) Pressure Gauge Connection "A" Thd. 17.5(.69) Dia. Through 26(1.02) Dia. Spotface 4 Places Unloading Relif Valves BUCG-06-**-30/3080/3090 DIMENSIONS IN MILLIMETRES (INCHES) Sub-plate BUCGM-06-20/2080/2090 40 (1.57) 12 (.47) 4 (.16) 20 (.79) 19 (.75) 27.5 (1.08) 12 (.47) 11(.43) Dia. Through 17.5(.69) Dia. Spotface 4 Places 102 (4.02) 78 (3.07) 70 (2.76) 35 (1.38) 145 (5.71) 7(.28) Dia. 8(.31) Deep 2 Places 33.3 (1.31) 33.5 55.5 (1.32) (2.19) 66.7 46 (2.63) (1.81) 168 (6.61) 192 (7.56) 11 (.43) "A" Thd. Through 6 Places 23(.91) Dia. "B" Thd. (From Rear) 3 Places Sub-plate Model No. "A" Thd. "B" Thd. BUCGM-06-20 M16 Rc 3/4 BUCGM-06-2080 M16 3/4 BSP.F BUCGM-06-2090 5/8-11 UNC 3/4 NPT Unloading Relief Valves 267 BUCG-10-**-25/2580/2590 "A" Thd. "B" Thd. Rc 1/4 Rc 1/4 BUCG-10-**-2580 1/4 BSP.Tr 1/4 BSP.F BUCG-10-**-2590 1/4 NPT 1/4 NPT Model Numbers BUCG-10-**-25 159 (6.26) 117 (4.61) 45.5 (1.79) Drain Port "B" Thd. Fully Extended 154.5 (6.08) 57 (2.24) External Pilot Port "B" Thd. Lock Nut 14(.55) Hex. Pressure Adjustment Handlle INC. 6(.24) Dia. Two Locating Pins 107.9 (4.25) Pressure Gauge Connection "A" Thd. 205 (8.07) Accumulator or System Port 72.1 (2.84) Mounting Surface (O-Rings Furnished) 44(1.73) Dia. 21.5(.85) Dia. Through 32(1.26) C' bore 2 Places Pressure Inlet Port 6 (.24) 67 (2.64) 21.5(.85) Dia. Through 32(1.26) Dia. Spotface 4 Places 60 (2.36) Tank Port 120 (4.72) 136 (5.35) 137 (5.39) DIMENSIONS IN MILLIMETRES (INCHES) Sub-plate BUCGM-10-20/2080/2090 45 (1.77) 14 (.55) 4.7 (.19) 20 (.79) 19 (.75) 32 (1.26) 14 (.55) 11(.43) Dia. Through 17.5(.69) Dia. Spotface 4 Places 120 (4.72) 92 (3.62) 82.5 (3.25) 41.3 (1.63) 7(.28) Dia. 8(.31) Deep 2 Places 190 (7.48) 12.7 (.50) 19 (.75) 44.5 (1.75) 76.2 38 (3.00) (1.50) 88.9 51 (3.50) (2.01) 204 (8.03) 232 (9.13) "A" Thd. Through 6 Places 28(1.10) Dia. "B" Thd. (From Rear) 3 Places "A" Thd. "B" Thd. M20 Rc 1-1/4 BUCGM-10-2080 M20 1-1/4 BSP.F BUCGM-10-2090 3/4-10 UNC 1-1/4 NPT Sub-plate Model No. BUCGM-10-20 268 Unloading Relief Valves PRESSURE CONTROLS Cut-in Pressure vs. Cut-out Pressure Hydraulic Fluid: Viscosity 35 mm2/s (164 SSU), Specific Gravity 0.850 BUCG-06,10 PSI MPa 18 2500 16 C Cut-in Pressure 2000 12 1500 8 1000 Unloading Relif Valves 4 500 0 0 0 5 0 10 1000 15 2000 20 MPa 3000 PSI Cut-out Pressure Unloading Pressure vs. Flow Hydraulic Fluid: Viscosity 35 mm2/s (164 SSU), Specific Gravity 0.850 BUCG-06 BUCG-10 PSI MPa MPa PSI 1.2 1.0 High Venting Pressure Feature 0.8 100 75 50 25 Unloading Pressure Unloading Pressure 125 0.6 Standard 0.4 0.2 0 0 150 1.0 125 0.8 0.6 75 0.4 50 50 0 150 L /min 100 10 20 30 0 0 0 40 U.S.GPM Flow Rate Standard 0.2 25 0 High Venting Pressure Feature 100 100 0 20 300 L /min 200 40 60 Flow Rate 80 U.S.GPM Pressure Drop for Check Valve Hydraulic Fluid: Viscosity 35 mm2/s (164 SSU), Specific Gravity 0.850 BUCG-06 BUCG-10 PSI MPa 60 0.4 P 40 0.3 Pressure Drop Pressure Drop P PSI MPa 60 0.4 0.2 20 0.1 0 0 0 50 0 10 20 40 U.S.GPM 30 0.3 0.2 20 0 150 L /min 100 40 0.1 0 0 0 50 100 20 Flow Rate Viscosity mm /s SSU Factor 40 50 200 40 Flow Rate For any other viscosity, multiply the factors in the table below. 2 150 15 20 30 77 98 141 186 232 278 324 371 417 464 60 70 80 90 100 250 60 300 L /min 80 U.S.GPM For any other specific gravity (G'), the pressure drop ( P') may be obtained from the formula below. P'= P (G'/0.850) 0.81 0.87 0.96 1.03 1.09 1.14 1.19 1.23 1.27 1.30 Unloading Relief Valves 269 Spare Parts List BUCG-06-**-30/3080/3090 BUCG-10-**-25/2580/2590 6 22 18 26 33 8 2 7 20 32 19 28 31 5 4 3 16 29 12 13 14 17 35 21 23 25 30 9 15 34 27 10 24 11 1 List of Seals Part Numbers Quantity Item Name of Parts 28 O-Ring SO-NB-P6 SO-NB-P6 3 29 O-Ring SO-NA-P9 SO-NA-P9 1 30 O-Ring SO-NB-P11 SO-NB-P9 1 31 O-Ring SO-NB-P12 SO-NB-P12 1 32 O-Ring SO-NB-P18 SO-NB-P18 1 33 O-Ring SO-NB-P24 SO-NB-P32 1 34 O-Ring SO-NB-P28 SO-NB-P32 5 35 O-Ring SO-NB-P32 SO-NB-P45 1 BUCG-06 BUCG-10 Note: When ordering the seals, please specify the seal kit number from the table below. List of Seal Kits Valve Model Numbers 270 Seal Kit Numbers BUCG-06 KS-BUCG-06-30 BUCG-10 KS-BUCG-10-25 Unloading Relief Valves PRESSURE CONTROLS Brake Valves Brake valves are used on hydraulic cylinders and in brake circuits of hydraulic motors. They can brake with any pressure, permitting smooth stopping. C Graphic Symbols A B A B T B A T 03 UBGR-06-B 10 Breake Valves T 03 UBGR-06-A 10 03 UBGR-06-W 10 Specifications Model Numbers Max. Operating Pressure Pres. Adj. Range Max. Flow MPa (PSI) MPa (PSI) L/min (U.S.GPM) UBGR – 03 – * – B – 20 * UBGR – 03 – * – H – 20 * UBGR – 06 – * – 20 * 0.7 - 7.0 (100 - 1020) 3.5 - 25 (510 - 3630) 25 (3630) UBGR – 10 – * – 20 * 50 (13.2) 0.7 - 25 (100 - 3630) 125 (33.0) 0.7 - 25 (100 - 3630) 200 (52.8) Model Number Designation FUBGR -03 Special Seals Series Number Valve Size F: Special Seals for Phosphate Ester Type Fluids (Omit if not required) UBGR: Brake Valves, Sub-plate Mounting 03 06 10 -A Type A: For A-Line B: For B-Line W: For A•B-Lines -B Pres. Adj. Range MPa (PSI) B: 0.7-7.0 (100-1020) H: 3.5-25 (510-3630) -20 * Design Number Design Standards None: 0.7-25 (100-3630) 20 Refer to 20 20 Design Standards: None ........... Japanese Standard "JIS" and European Design Standard 90 ............... N. American Design Standard Consult Yuken when detailed material such as dimensions figures is required. Breake Valves 271 Semiconductor Type Pressure Switches These pressure switches have built-in electronic circuit on a semiconductor pressure sensor and an open collector insulated by a photocoupler has been used as output. As the use of semiconductor has put movable parts away from the sensor section, high reliability and durability can be obtained. These pressure switches are suitable for the applications not only compact, light weight and vibration-proof are required but also better substitute to conventional pressure switches. Model Number Designation J T Series Number Type of Mounting J: Semiconductor Type Pressure Switch T: Threaded Connection –02 –100 –11 Valve Size Max. Setting Pressure MPa (PSI) Design Number 02 35 : 3.5 (510) 100: 10 (1450) 200 : 20 (2900) 350 : 35 (5080) 11 Cable Electric Circuit Trimmer Specifications LED Indicator Model Numbers Description JT – 02 – 35 – 11 JT – 02 – 100 – 11 JT – 02 – 200 – 11 JT – 02 – 350 – 11 Max. Operating Pressure MPa (PSI) 10 (1450) 10 (1450) 20 (2900) 35 (5080) Proof Pressure MPa (PSI) 20 (2900) 20 (2900) 40 (5800) 50 (7250) Pressure Setting Range MPa (PSI) 0.1 – 3.5 (15 – 510) 1 – 10 (145 – 1450) 2 – 20 (290 – 2900) 3.5 – 35 (510 – 5080) Pressure Setting (ON pressure Setting) Single adjustment: ON trimmer setting (variable resistor) Differential Pressure Setting (OFF Pressure Setting) Sign on act Open collector (photocoupler insulated) Maximum operating voltage : 35 VDC; maximum current: 100 mA Power Source 10 to 28 VDC (ripple included). A constant-voltage power supply must be used. Curent consumption: 10 mA. 100 MΩ or more Insulation Resistance Repeatability Operating Temperature Range Setting Fluctuation with Temperature Drift Storage Temperature Range Dust-proofness /Water-Proofness Vibration-resistance Shock-resistance Mass 1.5 ms 20 ms (damper contained) Approx. 0.5 % -20 to +70 °C (-4 to 158 °F) 1% or less of the maximum operating pressure relative to 10 °C change. -40 to +105 °C (-40 to 221 °F) IEC Pub. 529 IP54 98 m/s2 (322 ft./s2) (10 – 55 Hz) 98 m/s2 (322 ft./s2) 17g (.39 lbs.) Trimmer Rotation Angle: 0 to 260° Instractions Voltage-proof test should not be carried out as semiconductor has been used. 272 Pressure Sensor When the ON pressure, the LED indicator lights. Output System Response Time Case Single adjustment: DIFF trimmer setting (-1 to -10% of the ON pressure setting) Semiconductor Type Pressure Switches Oil Pressure Graphic Symbol PRESSURE CONTROLS LED Indicator Differential Pressure Setting Trimmer (DIFF Trimmer) DIMENSIONS IN MILLIMETRES (INCHES) Pressure Stting Trimmer (ON Trimmer) R 1/4 Thd. ON Range 15 (.59) 41 (1.61) 2000 (78.7) Adjustment 1. Before starting, turn the ON and DIFF trimmers fully clockwise. (Trimmer Rotation Angle:0 – 260°) 2. Turn on the power. 3. < ON pressure setting > Apply required pressure to the switch. Turn ON trimmer slowly anti-clockwise and stop it when LED indicator lights, ON setting obtained. ON ON Setting (Selected on ON Trimmer) Differential Pressure OFF Setting (Selected on DIFF Trimmer) OFF Range 30 (1.18) C LED Extinguished 4. < Differntial pressure setting > Gradually reduce pressure to obtain the required OFF pressure. Then, turn DIFF trimmer anti-clockwise slowly and stop it when LED indicator goes off. The OFF setting is now obtained. 5. Make sure if "ON" or "OFF" setting is correct by working of LED indicator when applying or reducing pressure repeatedly several times. Semiconductor Type Pressure Switches 15 (.59) DIFF. PRESSURE SWITCH 34.6 (1.36) YUKWN KOGYO 30 (1.18) Dia. LED Light Four-Conductor Cabele (5 mm (.197 in.) OD) RED...... Power Supply BLK...... Power Supply WHT...... Output GRN...... Output Application Examples of Electrical Circuit Output Circuit of Semiconductor Type Pressure Switch (Internal Circuit) Pressure Switch WHT GRN Output Output Direct Relay Drive Use relay operable at 100 mA or lower. Connect surge voltage absorption diode (D) in parallel with the relay coil. Connect pretective diode (D) between the white and green wires. Controller D Pressure Switch WHT V D Relay GRN 0V D... Diode The usage below is possible because output circuit is insulated by a photocoupler. Connection to Sequential Controller 1. Sink System Pressure Switch Sequential Controller Input Unit 1. When AND circuit Two Pressures The sequential controller is signaled only when pressure switches No. 1 and 2 are both ON. Power Supply WHT V WHT GRN RED Stabilized DC Power Supply Pressure Switch No. 1 DC12/24V Pressure Switch No. 2 BLK 2. Source System Pressure Switch Sequential Controller Input Unit GRN WHT GRN 0V 2. When OR circuit two pressures The sequential controller is signaled when either of pressure switches No. 1 and 2 is ON. WHT WHT GRN RED Pressure Switch No. 1 Power Supply V GRN Stabilized DC Power Supply DC12/24V Pressure Switch No. 2 BLK Semiconductor Type Pressure Switches WHT GRN 0V 273 Pressure Monitoring System The pressure monitoring system is for watching hydraulic system pressure and is composed of highly reliable pressure sensor (SJT*-02-10) and easy-to-use digital pressure monitor (DP*-*-*-10). There is no specific model number code for the pressure monitoring system itself, therefore, when ordering, specify the digital pressure monitor and pressure sensor with respective model number code. Remote pressure indication Even if the monitor is located away from the unit, remote pressure indication can be obtained by combination with special sensors. Remote-setting pressure sensors The pressure sensor can be used as a pressure switch with two contacts: top and bottom. Pressure can be set and checked without using any other pressure gauge, moreover, such pressure setting and pressure check can be made when no pressure is applied in the hydraulic system. Digital Pressure Monitors The digital pressure monitor indicates the system pressure and also despatches signals when the system pressure reaches to the preset pressure. The monitor can be separated from the sensor and installed away from the sensor. The monitor and the sensor so separately installed can be connected by wire, therefore, a long hydraulic piping is not required. The digital pressure monitor provides high accuracy when it is used with a special pressure sensor (SJT*-02-10). Specifications Model Numbers Input Voltage Output System 0 – 4.5V / 0 – 19.6 MPa (0 – 4.5V / 0 – 2842 PSI) Open-collection output 2, 0 – 4.5V / 0 – 34.3 MPa 40 V - 100 mA (max.) DP35-*-*-10 (0 – 4.5V / 0 – 4974 PSI) DP20-*-*-10 Pressure setting Total 4 points: high (HI) and low (LO) limits for 2 channels (each set independently) Pressure Sensor The pressure sensor uses semiconductors and has no moving parts for high reliability and durability. It provides high accuracy when combined with the special monitor (DP*-*-*-10). Specifications Model Numbers Rated Pres. Range SJT20-02-10 0 – 20 MPa (0 – 2900 PSI) SJT35-02-10 0 – 35 MPa (0 – 5080 PSI) Output Range Power Supply Graphic Symbol 0.5 – 4.5 V DC 5.0 + _ 0.5 V Proportional to supply voltage if this voltage is 5.00 V Consult Yuken when detailed material such as dimensions figures is required. 274 Pressure Monitoring System