Fitting Tools 1598KB Feb 18 2013 10:33:18 AM

Transcription

Fitting Tools
1
8
Expander
10 - 15
Hydraulic Expander
16 - 17
Tee-Extractors
18 - 24
Flaring Tools
25 - 28
One Handed Benders
29 - 31
Standard Tube Benders
32 - 33
Universal Tube Benders
34 - 35
Power Benders
36 - 39
Bending Tables
40 - 43
www.rothenberger.com
1
When it comes to laying, installation and repair work
with copper, aluminium, soft or stainless steel tubes,
ROTHENBERGER has the solution.
ROTHENBERGER tools are the perfect choice for the professional, be it hand or power tools for fitting-free
installation, tools for tube joints or tee-extractors for
tube branches.
Unnecessary tube joints are eliminated thanks to the
revolutionary bending technology, which saves time and
money safety.
9
Expander
1
ROCAM® EXPANDER Power Torque
For efficient, fitting-free tube installation in sanitary, heating, gas,
refrigeration and climate control systems.
For expanding, reducing and calibrating tubes made
out of
Key features
soft and half hard copper
soft aluminium
soft precision steel
soft stainless steel
●
dia. 8 - 42 mm, 5/16 - 1.3/4”
max. wall thickness 1.6 mm
dia. 8 - 28 mm, 5/16 - 1.1/8”
dia. 8 - 28 mm, 5/16 - 1.1/8”
dia. 8 - 22 mm, 5/16 - 7/8”
●
●
●
●
●
Eliminates costs in the purchase and storage of fittings
50 % less labour costs
50 % less soldering saves material and energy
Converts scrap tubes into fittings, saves resources
Increases safety by reducing number of joints
Know-how from the pioneer of tube expansion techniques and the
leading manufacturer of expanders for more than 35 years.
NEW
●
Optimised force transmission:
Optimised operating principle
reduces effort
●
KSO Fine adjustment screw:
Exact adjustment of the
capillary gap
●
Longer lever arms:
Reduces effort required and increases
work space
●
●
●
EPT®-Technology concealed bent lever:
Protection against dirt
●
Steel adapter:
Tough and wear-resistant
●
●
Concealed bent lever:
- Protection against dirt
- Protection against mechanical damage
Optimised force transmission:
ROCAM EXPANDER Power Torque Set
10
The golden Titanium Nitride coating (TiN) stands out for
its balanced mixture of favourable properties:
●
●
- Ergonomic, highly optimised force flow in relation
to the hand force of the user
- Optimised operating principle reduces effort
®
High strength, forged aluminium body:
Lower weight, optimum handling
Automatic pin guide retraction:
Faster operation
The EPT®-Technology offers the following advantages:
●
Ergonomic handles:
Non slip, no jamming of fingers
EPT Technology concealed bent lever
●
●
High degree of hardness of 2300 HV:
Protection against abrasive wear
Low friction factor with steel:
Saves effort
Good chemical resistance:
Good corrosion protection
Universal wear resistance layer:
Long-lasting
High quality wear protection due to
the TiN coating on the pin guide,
life-long precision
Bevel allows recalibration
Expander
ROCAM® EXPANDER Power Torque Set
NEW
Set consists of: ROCAM® EXPANDER Power Torque (No. 1.2000)
with riveted expander heads as well as internal and external deburrers (No. 1.1006), in steel carrying case (No. 2.4022).
Nominal diameter
10 - 12 - 14 10 - 12 - 15 12 - 14 - 16 12 - 15 - 18 12 - 15 - 18 15 - 22 mm
1/2 - 5/8 3/4
1/2 - 5/8 7/8
1/2 - 3/4 1”
16
18
18
22
22
- 18
- 22
- 22
mm
- 28
- 22 mm
mm
mm
mm
7/8”
1.1/8”
g
No.
3,020
2,900
2,910
2,790
3,180
2,560
2,780
3,050
2,680
1.2311
1.2302
1.2309
1.2300
1.2303
1.2328
1.2321
1.2324
1.2335
1
ROCAM® EXPANDER Power Torque
without expander head and steel case
Model description
Without expander head
Standard Riveted Expander Heads
Key features
For producing uniform precision joints in compliance
with German and French standards.
ROTHENBERGER standard riveted expander heads fit
similar expanders from other brands as well.
●
●
●
Hardened segments:
Tough and long-lasting
Bevel at segment ends:
Allows recalibration of unround
tubes and fittings
●
●
6 Rivets and guide
channels:
Guarantees perfect
centering and
uniform capillary gap
mm
Cu
8
10
12
14
15
16
18
20
22
28
32
35
38
40
42
1.0
1.0
1.2
1.2
1.2
1.2
1.2
1.2
1.2
1.5
1.5
1.6
1.6
1.5
1.5
●
●
●
●
●
max
g
42 mm - 1.3/4” 1.6
No.
850 1.2000
Know-how from the pioneer of tube expansion techniques and
the leading manufacturer of expanders for more than 35 years
Fitting of tube ends
Also suitable for
uneven tubes
Diameter
●
Wall thickness max mm
Al
Fe
Inox
1.0
1.0
1.2
1.2
1.2
1.2
1.2
1.2
1.5
1.5
-
Extra long
segments:
Tube socket depths
in accordance
with the German
standard.
max
1.0
1.0
1.2
1.2
1.2
1.2
1.2
1.2
1.5
1.5
-
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
-
A
mm
6.0
10.0
12.6
12.6
15.5
15.5
17.5
17.5
20.5
18.5
19.5
19.5
19.5
19.5
19.5
A
mm
Smooth-running
screw thread:
Quick changing
of heads
g
No.
120
120
120
120
120
120
120
140
140
390
410
430
450
470
470
1.1008
1.1010
1.1012
1.1014
1.1015
1.1016
1.1018
1.1020
1.1022
1.1028
1.1032
1.1035
1.1038
1.1040
1.1042
inch
Cu
Wall thickness max mm
Al
Fe
Inox
5/16”
1.0
3/8”
1.0
1/2”
1.2
5/8”
1.2
3/4”
1.2
7/8”
1.2
1”
1.5
1.1/8”
1.6
1.1/4”
1.6
1.3/8”
1.6
1.1/2”
1.6
1.5/8”
1.6
1.3/4”
1.6
Special models for
A
mm
g
No.
1.0
1.0
1.0
6.0
120 1.1008
1.0
1.0
1.0
7.4
120 1.1052
1.2
1.2
1.0
11.0
120 1.1053
1.2
1.2
1.0
14.0
120 1.1054
1.2
1.2
1.0
18.1
120 1.1055
1.2
1.2
1.0
18.0
140 1.1056
1.5
1.5
15.8
150 1.1057
1.6
1.6
17.0
390 1.1058
17.0
410 1.1059
17.0
430 1.1035
17.0
450 1.1038
17.5
470 1.1062
17.5
500 1.1063
other tube diameters available on request.
Parts / Accessories
Parts / Accessories
g
Internal / External deburrer for tubes dia. 4-36 mm
30
Steel carrying case, empty
1,500
Plastic inlay
60
No.
1.1006
2.4022
1.1002
11
Expander
1
EXPANDER A0
For efficient, fitting-free tube installation in sanitary, heating, gas,
refrigeration and climate control systems.
For expanding, reducing and calibrating thick-walled
tubes made out of
Key features
●
dia. 22 - 67 mm, 7/8 - 2.1/2”
dia. 22 - 54 mm, 7/8 - 2.1/8”
soft and semi-hard copper
soft precision steel and
stainless steel
●
Positive fine adjustment:
Optimum adjustment of tube socket
size and capillary gap
●
Special fine screw thread:
Reduces the effort required
●
Strong pin guide:
Bearing the expander head segments
completely allowing high loads
●
●
●
Application and savings advantages similar to ROCAM® EXPANDER
Precise and exact expansions
A0 Expander with incorporated and strengthened, lengthened pin
guide
Long lever arms:
EXPANDER A0 Set / EXPANDER A0
Set consists of: Expander A0 (No. 1.1004), Type S riveted expander
head, special ratchet (No. 2.7181), in steel carrying case (No. 2.7210)
EXPANDER A0, includes: Square drive mechanism 3/4” with handle,
without expander head and ratchet
Nominal diameter
g
No.
35 - 42 54 - 64 mm
1-3/8 1-5/8 2-1/8”
EXPANDER A0
8,120
7,480
1,970
1.1400
1.1401
1.1004
Type S Riveted Expander Head
For producing precision fittings on normal and
thick-walled tubes up to 2.5 mm in wall thickness.
Diameter
mm
A
mm
Exact segment movement due to
strengthened expander head casing
inch
1”
1.1/8”
1.1/4”
1.3/8”
1.1/2”
1.5/8”
2”
2.1/8”
2.1/2”
Max. wall thickness mm
Cu
Al
Fe
Inox
2
2
2
2
2
2
2
2.5
2.5
2
2
2
2
2
2
2
2.5
2.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
-
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
-
A
mm
g
No.
18.5
19.5
19.5
19.5
19.5
19.5
17.0
17.0
17.0
350
360
380
400
430
450
540
570
690
1.1376
1.1358
1.1332
1.1335
1.1338
1.1362
1.1364
1.1346
1.1348
Max. wall thickness mm
Cu
Al
Fe
Inox
22
2
25
2
28
2
30
2
32
2
35
2
36
2
38
2
40
2
42
2
52
2.5
54
2.5
64
2.5
67
2.5
Special models for
A
mm
g
No.
2
1.5
1.5
18.5
350 1.1323
2
1.5
1.5
18.5
350 1.1325
2
1.5
1.5
19.5
360 1.1328
2
1.5
1.5
19.5
370 1.1330
2
1.5
1.5
19.5
380 1.1332
2
1.5
1.5
19.5
400 1.1335
2
1.5
1.5
19.5
400 1.1336
2
1.5
1.5
19.5
430 1.1338
2
1.5
1.5
19.5
430 1.1340
2
1.5
1.5
19.5
450 1.1342
2.5
1.5
1.5
19.5
540 1.1345
2.5
1.5
1.5
19.5
570 1.1346
2.5
19.5
690 1.1348
2.5
19.5
730 1.1380
other tube diameters available on request.
Parts / Accessories
Parts / Accessories
Plastic inlay
Special ratchet for EXPANDER A0, R/L
12
mm
g
2,900
50
3/4” 400 1,140
No.
2.7210
1.1406
2.7181
Expander
Expander Adapter
To increase the application areas of the ROCAM®
EXPANDER.
1
Allows the use of Type S Expander Heads for soft copper tubes up
to 67 mm or 2.1/2”.
Model description
without expander head
max.
max. mm
67 mm - 2.1/2”
2.0
g
No.
630 1.1007
Flanged Riveted Expander Heads
For use with ROCAM® EXPANDER, A0 and hydraulic
expander.
For producing exact tube joints used, for example, in vibrating
power units of climate control systems, vehicle construction and
industrial applications.
mm
Flange
outer diameter
mm
mm
Distance
Flange /
Tube end mm
15
1.5
18
18
1.5
21
22
1.5
25
28
1.5
31
35
1.5
38
38
1.5
41
Other tube diameters available on request.
4
4
6
6
6
6
g
110
110
120
370
400
430
No.
1.1955
1.1958
1.1962
1.1968
1.1975
1.1978
GRADUATED EXPANDER A 1
●
For expanding, reducing and calibrating
thick-walled tubes made out of
Positive fine adjustment:
Optimum adjustment of
tube socket size and
capillary gap
soft copper,
dia. 35-108 mm, 1-3/8 4-1/8”
Aluminium
For efficient, fitting-free tube installation in sanitary,
heating, gas, refrigeration and climate control systems.
●
Strong pin guide:
Bearing the expander head
segments completely allowing
high loads
●
●
6 sizes on one tool:
Expanding without
changing tools
Trapezoid thread with
self-lubricating bronze
socket:
Optimised force
transmission
EXPANDER A 1
Includes: Graduated expander with handle, without special ratchet
Nominal diameter
g
No.
35 - 42 - 54 - 64 - 76 -108 mm
3,900
1.1087
35 - 42 - 54 - 67 - 80 - 104 mm
3,900
1.1089
35 - 42 - 54 - 70 - 88 - 108 mm
4,100
1.1088
42 - 54 - 64 - 76.1 - 88.9 - 108 mm
4,200
1.1086
1.3/8 - 1.5/8 - 2.1/8 - 2.5/8 - 3.1/8 - 4.1/8”
4,200
1.1078
Other diameters (30 - 110 mm) and tube socket lengths available
on request.
Special ratchet
(No. 2.7181)
●
Long lever arms:
13
Expander
1
ROMAX® EXPANDER MAXI
Key features
Cordless hydraulic graduated expander
●
For use in expanding soft or low stress aluminium
and copper tubes of dia. 35 - 108 mm.
●
●
●
●
Fully automatic expanding process:
Optimal for batch production and construction sites
Graduated expander head for 6 tube sizes:
Time saving and easy expanding without changing tools
Balanced weight distribution and QUADRO switching system:
Fatigue-free operation
Powerful drive mechanism:
Quick expansion of large tubes
Balanced weight distribution:
Safe handling in every position,
ideal for one handed operation
●
●
Battery operated:
Independent of
mains voltage
●
Powerful and sturdy motor:
Guarantees long service life
and high reliability
●
●
ROMAX® EXPANDER Maxi
For best results
6 sizes on one tool:
Expanding without changing tools
from 35 to 108 mm (1.3/8 to 4.1/8")
Smooth-running QUADRO switching system:
Safety remote stop switch within reach in
every working position
6 sizes on one tool
QUADRO switching system
Perfect expansions
ROMAX® EXPANDER MAXI
Set consists of: Graduated expander, battery (No. 1.5410) and charger (No. 1.5415), in plastic carrying case (No. 1.5414).
Nominal diameter
Parts / Accessories
No.
Parts / Accessories
35 - 42 - 54 - 64 - 76 - 108 mm
35 - 42 - 54 - 67 - 80 - 104 mm
42 - 54 - 64 - 76.1 - 88.9 - 108 mm
1.3/8 1.5/8 2.1/8 2.5/8 3.1/8 4.1/8”
1.1/4 - 1.1/2 - 2 - 2.1/2 - 3 - 4”
14
1.5405
1.5406
1.5407
1.5408
1.5409
Spare 12 V / 2.0 Ah battery
12 V / 3.0 Ah NiMH battery (optional)
Battery charger 12 V / 230 V ~
Plastic carrying case with inlay
No.
1.5410
1.5411
1.5415
1.5414
Expander
ROMAX® EXPANDER
Key features
Cordless hydraulic expander
●
For use in expanding soft or low stress aluminium and copper tubes
up to dia. 67 mm.
PE-X and Aluminium composite tubes.
●
●
●
●
Balanced weight distribution:
Safe handling in every position,
ideal for one handed operation
●
●
Optimal for batch production and construction sites
Expander head adapter compatible with ROTHENBERGER riveted
expander heads:
No additional costs for special expander heads
Balanced weight distribution and QUADRO switching system:
Powerful drive mechanism:
Quick expansion of large tubes
For best results
●
Battery operated:
Independent of mains voltage
●
●
Expander head adapter compatible with
ROTHENBERGER riveted expander heads:
No additional costs for special
expander heads
Pin guide adjusted for type of expander head desired:
Choice of standard, Type S or PE X expander
heads.
Powerful and sturdy motor:
Guarantees long service life
and high reliability
●
ROMAX® EXPANDER Set
Smooth-running QUADRO switching system:
Safety remote stop switch within reach in
every working position
Compatible with ROTHENBERGER
Expander heads
QUADRO switching system
Universal adapter for ROTHENBERGER
expander heads
ROMAX® EXPANDER Set
Set consists of: ROMAX® EXPANDER complete with battery
(No. 1.5701) and charger (No. 1.5415), in plastic carrying
case (No. F81664).
Parts / Accessories
Parts / Accessories
Model description
ROMAX EXPANDER Set for standard expander heads
ROMAX EXPANDER Set for Type S expander heads
ROMAX EXPANDER Set for PE X expander heads
No.
No.
1.5701
1.5702
1.5703
Spare 12 V / 2.0 Ah battery
12 V / 3.0 Ah NiMH battery (optional)
Battery charger 12 V / 230 V ~
Plastic carrying case
1.5410
1.5411
1.5415
F81664
15
1
Hydraulic Expander
1
Hydraulic Expander System H 600
Technical details:
For expanding, reducing and calibrating, in batch production, normal and thick-walled tubes made out of
Rated current:
Rated power
Operating pressure:
Max. operating pressure:
Delivery capacity:
Duty factor:
Safety category:
Copper and aluminium
Precision and
stainless steel
dia. 8 - 110 mm, 5/16 - 4.1/4”
dia. 8 - 110 mm, 5/16 - 4.1/4”
●
On-off switch with status LED:
Allows set-up and automatic operations
●
Power unit with powerful 400 V / 1200 W:
Quick expansion of large thick-walled tubes
●
Connectors for safety foot switch, control
cables of the expander pistols H 1 or H 2,
quick coupling for hydraulic hose:
Individual modular system
2.1 A
1.2 kW
80 - 600 bar
700 bar
0.82 l / min
100 % / 80 bar
IP 54
●
●
Optimum, precisely adjustable operating
pressure in set-up and automatic modes:
Allows proper, efficient handling of
material
Positive fine adjustment of the tube socket size:
Industry-standard expansions
●
All types of expander heads utilisable:
Multi-functional
Electro-hydraulic Expander System H 600
Electro-hydraulic Unit H 600
Set consists of: Electro-hydraulic expander system H 600 complete
with hydraulic unit H 600 (No. 1.3002), expander pistol H 1
(No. 1.2001), control cable, 2.5m hydraulic hose with connectors,
adjustment key, tool rack (No. 1.3023), safety foot-operated
switch and hydraulic oil 1 l (No. 5.8185). Without expander
heads.
Includes: Electro-hydraulic unit H 600 with safety foot-operated
switch, adjustment key, tool rack (No. 1.3023) and hydraulic oil
1 l (No. 5.8185).
kg
Model description
Complete hydraulic system, without heads
36.0
No.
1.3100
Model description
Hydraulic unit H 600
kg
No.
33.1
1.3002
Electro-hydraulic Expander Pistol H 1
For use with:
Expander pistol H 1
(No. 1.2001)
Riveted expander heads
Standard
Type S Riveted Expander Head
(using adapter no. 1.1007)
dia. 8 - 42 mm, 5/16 - 1.3/4”
up to 1.6 mm wall thickness
dia. 22 - 67 mm, 7/8 - 2.1/2”
Model description
Adapter (No. 1.1007)
16
Electro-hydraulic expander pistol H 1
Includes:
2.5 m control cable
Hydraulic hose
Adjustment key
Hydraulic oil 1 l
Adapter for attaching Type S heads onto H 1 / P 1
Tool rack H 1 / P 1
kg
No.
2.9
1.2001
1.5
2.7
0.9
1.0
0.6
0.8
F88928
1.2023
1.2017
5.8185
1.1007
1.3023
Hydraulic Expander
Electro-hydraulic Expander Pistol H 2
Expander pistol H 2
(No. 1.2002)
For use with electro-hydraulic unit H 600, comes with:
1
Type S expander heads
dia. 22 - 67 mm, 7/8 - 2.1/2”
with adapter (No. 1.2097)
Expander heads H 2
dia. 28 - 70 mm, 1.1/8 - 2.3/4”
Type2
Expander heads H 2
dia. 70 - 110 mm, 2.3/4 - 4.1/4”
Type3
Graduated expander heads
dia. 28 - 110 mm, 1.1/8 - 4.1/4”
HA 2
Includes: Electro-hydraulic expander pistol H 2, with 2.5 m control
cable, hydraulic hose with quick coupling for H 600 and adjustment
key.
Adapter
(No. 1.2097)
Model description
kg
Electro-hydraulic expander pistol H 2
Adapter for attaching Type S heads onto H 2
Tool rack
7.5
1.1
0.8
No.
1.2002
1.2097
1.3023
Adjustment key
(No. 1.2018)
Riveted expander heads H 2
One head needed for every tube diameter. Please state the applicable dimensions when ordering.
Graduated expander heads HA 2
With 6 aluminium graduated segments. Please state the applicable
tube dimensions for the each of the 6 steps when ordering.
Model name
Type
for tube dia.
mm
max. mm
Socket
length / mm
H 2 / Type 2
H 2 / Type 3
HA 2
28 - 70
70 - 110
28 - 110
2.5
3.0
3.0
40
50
18
HA 2
kg
No
2.0
10.0
3.4
1.2078
1.2080
1.2070
H 2 / Type 3
H 2 / Type 2
Air Hydraulic Expander System P 600
●
●
●
Compact and light:
Ideal for mobile applications
With pressure limiting valve:
For constant pressure levels
3- way valve:
Pressure maintained even between applications
No. 1.3201
No. 1.3023
Set consists of: Air hydraulic expander system P 600 complete with
hydraulic unit P 600 (No.1.3201), expander pistol P 1 (No.1.2004),
hydraulic hose 2.5m with connectors, adjustment key, tool rack
(No.1.3023) and hydraulic oil 1l (No.5.8185). Without expander
heads.
kg
Model description
Air hydraulic P 600 complete, without heads
8.9
No.
1.3250
No. 1.2004
Air Hydraulic Unit P 600
Air Hydraulic Expander Pistol P 1
Includes: Air hydraulic unit P 600 with air pressure coupling, pivoted
connector joint and hydraulic hose quick coupling for expander
pistol P 1.
Features and accessories like those of expander pistol H 1, but with
hose connector for air hydraulic unit P 600 instead.
max.
Operating
pressure
max.
Connection
pressure
min.
Air amount
700 bar
7 bar
250 l / min
max.
Delivery
capacity
600 cm3
kg
No
Model description
4.9 1.3201
Expander pistol P 1, without heads
kg
2.8
No.
1.2004
17
Tee-Extractors
1
Tee-Extractor
Key features
For producing branches or tees on tubes made of
●
soft, semi-hard and hard
copper, aluminium and
precision steel
●
●
dia. 10 - 54 mm, 3/8 - 2.1/8”
●
●
Special screw thread:
Reduces effort required
Extractions even on installed tubes possible:
Saves time and facilitates installation
Producing branches on tubes:
Saves the use of T-pieces
Compact design:
Suitable for making branches even in tight spaces
No. 2.2081
Simple, fast and economical operation,
e.g. only 21 seconds for a tee-extraction
of dia. 18 mm
●
●
Professional Tee-extraction:
Optimum capillary gaps
UNIDRILL Automatic 42:
Exact drilling
No. 2.2080
No. 2.1575
●
Precise drilling without the need for
a centre punch - Drill stop prevents
oversizing or damage to tube wall
●
Cam pincer for fixing insertion depth:
Optimum positioning
Extractor cam pincer:
Fixing the insertion depth
Insert the extractor hook into the
drilled hole and screw the bell firmly
to the tube wall
Tee-Extractor Set
Turn the extractor with the ratchet to
the left, at the same time make sure
it's firmly in place
After extraction, set the correct insert
depth for the tube dia. with the cam
pincer
Simply calibrate the tee dia. on the UNIDRILL Automatic and the drilled hole dia.
will automatically correspond to the extractor hook required
Set consists of: Tee-extractor, special ratchet (No. 2.2081), cam pincer
(No. 2.2080) and special drill UNIDRILL Automatik 42 (No. 2.1575), in
steel carrying case (No. 2.2121).
Nominal diameter
10 - 12 - 14 - 16 - 18 - 22 mm
12 - 14 - 16 - 18 - 22 mm
12 - 15 - 18 - 22 mm
12 - 15 - 18 - 22 - 28 mm
12 - 15 - 22 - 28 mm
1/2 - 5/8 - 3/4 - 7/8”
1/2 - 5/8 - 7/8 - 1.1/8”
1/2 - 3/4 - 1”
18
g
3,780
3,650
3,430
3,900
3,680
3,480
3,740
3,340
No.
2.2111
2.2109
2.2100
2.2103
2.2101
2.2121
2.2124
2.2135
Parts / Accessories
Parts / Accessories
Plastic inlay
g
1,130
60
No.
2.4022
2.2006
Tee-Extractors
Tee-Extractor, without Ratchet
Key features
Forged hooks, specially polished, tempered and burnished.
Nickel-plated bells.
●
●
●
Special trapezoid thread:
Optimum force transmission
●
Double vee block:
Accurate and firm positioning for
exact 90° branches
●
●
mm /inch
10
12
14
15
16
18
22
28
32
35
38
40
42
54
mm
6
7
8
8
8
10
12
15
19
22
22
24
26
30
1
Forged and tempered extractor hooks with special polish:
Burr-free extraction
Special hook design:
Easy insertion into drilled hole
Drill dia.
mm
Ratchet size mm
1.0
1.0
1.0
1.0
1.0
2.0
2.0
2.5
2.5
2.5
2.5
2.5
2.5
2.5
Uniform and proper material manipulation without
scratches or burrs
Professional tee-extraction with optimum capillary gap
11
11
11
11
11
11
11
11
11
11
11
11
11
3/4”
g
No.
130
150
160
160
220
220
350
470
700
700
700
890
890
1,380
2.2010
2.2012
2.2014
2.2015
2.2016
2.2018
2.2022
2.2028
2.2032
2.2035
2.2038
2.2040
2.2042
2.2054
mm /inch
3/8”
1/2”
5/8”
3/4”
7/8”
1”
1.1/8”
1.1/4”
1.3/8”
1.1/2”
1.5/8”
1.3/4”
2”
2.1/8”
mm
1.0
1.0
1.0
2.0
2.0
2.5
2.5
2.5
2.5
2.5
2.5
2.5
2.5
2.5
Drill dia.
mm
Ratchet size mm
6
7
8
10
12
14
15
19
22
22
26
26
30
30
11
11
11
11
11
11
11
11
11
11
11
11
3/4”
3/4”
g
110
140
220
220
350
470
480
700
700
700
900
900
1,380
1,380
No.
2.2060
2.2061
2.2016
2.2062
2.2063
2.2064
2.2065
2.2066
2.2035
2.2038
2.2068
2.2069
2.2050
2.2054
Spare Extractor Hooks
mm
10
12
14
15
16
18
20
22
28
32
g
No.
60
70
90
90
140
140
200
210
220
260
2.2210
2.2212
2.2214
2.2215
2.2216
2.2218
2.2220
2.2222
2.2228
2.2232
mm
35
38
42
54
3/8”
1/2”
5/8”
3/4”
7/8”
1”
g
No.
290
290
320
560
60
70
140
140
200
210
2.2235
2.2268
2.2242
2.2254
2.2260
2.2261
2.2216
2.2263
2.2264
2.2265
mm
1.1/8”
1.1/4”
1.3/8”
1.1/2”
g
No.
220
270
290
290
2.2266
2.2267
2.2235
2.2268
mm
1.5/8”
1.3/4”
2”
2.1/8”
g
No.
320
360
520
560
2.2270
2.2244
2.2246
2.2254
Usage note: for soft copper tubes, the use
of an extractor support is recommended
Extractor Ratchet
Chrome vanadium steel; fine-toothed and right/left reversible
for tee sizes
ratchet size mm
10 - 42 mm, 3/8 - 1.3/4”
54 - 108 mm, 2 - 4.1/4”
11
3/4”
g
435
1,140
No.
2.2081
2.7181
19
Tee-Extractors
UNIDRILL Automatic 28 / 42
●
1
No. 2.1583
●
●
●
HSS special drill:
Rapid and burr-free drilling
Special drill tip:
Precise location without need for centre punch
Drill hole scale:
Calibrated drill dia. corresponds to the correct hook and
branch size
Drill stop:
Prevents damage to tube wall
Model name
Type
mm
inch
Ratchet size kg
10 - 28
10 - 42
3/8 - 1.1/8”
3/8 - 1.5/8”
No
No. 2.1575
UNIDRILL 28
UNIDRILL 42
11
11
110
430
2.1583
2.1575
Extractor Cam Pincer
●
●
Marker:
Ensures exact insertion depth and prevents over-inserting
Cam depth adjustment with scale:
Calibrating the corresponding insertion depth
mm
10 - 42
inch
No
1/2 - 1.1/2”
150 mm
170 g
2.2080
Extractor clamp pincer
Includes: Clamp pliers without extractor bell
●
With quick release lever:
Simple and firm fixing of the extractor bells
mm
28 - 42
inch
No
1.1/8 - 1.5/8”
370 mm
1.4 kg
2.2086
EVERCOOL Drill and Extractor Paste
●
Universal application, except for drinking water installations:
For long tool service life
Model name / Type
Pen in plastic casing
Volume
50 g
g
80
No
2.1549
Extractor Support
●
20
For soft tube material:
Prevents deformation during extraction
Main tube
Branch tube
g
22 mm
28 mm
1/2”
5/8”
3/4”
7/8”
1”
1.1/8”
20 mm
25 mm
3/8”
1/2”
5/8”
3/4”
7/8”
1”
250
300
120
170
250
250
300
300
No
2.2157
2.2158
2.2170
2.2153
2.2172
2.2157
2.2174
2.2158
Tee-Extractors
COMBI KIT
Key features
●
Copper, aluminium and
precision steel
●
●
●
●
dia. 12 - 28 mm, 1/2 - 1.1/8”
●
●
Time saving and facilitates installation
Producing branches on tubes:
Compact design:
●
●
●
Up to 67 % less soldering, saving material and energy
Forged ROTHENBERGER quality tools for expanding with
minimum effort
Our know-how and competence as the leading manufacturer of
expanding and tee-extracting tools for more than 35 years
All necessary tools are always readily available
NEW
●
EPT®-Technology concealed bent lever:
Protection against dirt
●
●
Proven riveted expander heads with
extra long segments:
Perfect, safe tube joints according to
national standards
●
●
COMBI KIT Set
High strength, forged aluminium body:
Lower weight, optimum handling
EPT Technology concealed bent lever
Long lever arms:
Reduces effort required and
increases work space
UNDRILL® Automatic 28
COMBI KIT
Expander / Extractor Sets
Set consists of: ROCAM® EXPANDER Power Torque (No. 1.2000),
riveted expander head, extractors, special ratchet (No. 2.2081),
UNIDRILL Automatic 28 (No. 2.1583), extractor cam pincer (No.
2.2080), in steel carrying case (No. 2.4022).
Parts / Accessories
Parts / Accessories
Nominal diameter
12 - 15 - 18 - 22 mm
12 - 14 - 16 - 18 mm
1/2 - 5/8 - 7/8 - 1.1/8”
g
No.
4,470
2,610
2,880
1.1180X
1.1186X
1.1194X
Plastic inlay
Special ratchet
UNIDRILL Automatic 28
g
No.
1,130
130
435
110
170
2.4022
1.1659X
2.2081
2.1583
2.2080
21
1
Universal Tee-Extractor
1
Tee-Extractor Sets
Key features
●
copper, aluminium and
precision steel
dia. 54 - 108 mm, 2.1/8 - 4.1/4”
●
●
●
●
Hook and bell with special trapezoid thread:
Optimum force transmission
●
Use of other hook sizes within
the working range of a bell:
Allows an economical expansion of
the application area
Compact design:
Matching accessories:
Economic alternative to stationary machines, suitable for
use on construction sites
ROKRAFT force multiplier:
Quick and easy extraction
●
Long double vee block:
Accurate and firm positioning
for exact 90° branches
●
UNIVERSAL TEE-EXTRACTOR
with special accessories:
ROKRAFT support (No. 2.2093),
ROKRAFT power multiplier (No. 2.2090)
and special ratchet (No. 2.7181)
●
Please note:
During manual extraction, anneal copper tube for
approx. 20 mm around drilled hole to relieve stress
in material.
Forged and tempered extractor
hooks with special polish:
Burr-free extraction
Universal Tee-Extractor Set
Extractor Hook
Set consists of: Tee-extractor with 2 chain wrenches (No. 2.2076 /
No. 2.2077) and double arm telescopic receptacle (No. 2.2093) for
ROKRAFT support in steel carrying case (No. 3.6715).
Interchangeable within the same bell size - easily refitted for other
tube sizes
mm
inch
mm
54
60
64
67
70
76
80
104
108
2.1/8”
2.3/8”
2.1/2”
2.5/8”
2.3/4”
3”
3.1/2”
4”
4.1/4”
3.0
3.0
3.0
3.0
3.0
4.0
4.0
4.0
4.0
5.0
5.0
22
Drill dia.
mm Ratchet size kg
30
32
32
32
35
40
44
44
51
51
54
3/4”
3/4”
3/4”
3/4”
3/4”
3/4”
3/4”
3/4”
3/4”
3/4”
3/4”
10.8
10.9
11.2
11.5
12.0
14.5
14.5
14.7
19.0
20.0
20.0
No.
mm
2.2052
2.2055
2.2056
2.2053
2.2057
2.2058
2.2059
2.2070
2.2071
2.2073
2.2072
54
60
64
67
70
76
80
104
108
inch
2.1/8”
2.3/8”
2.1/2”
2.5/8”
2.3/4”
3”
3.1/2”
4”
4.1/4”
Bells
size
1
1
1
1
1
2
2
2
3
3
3
Drill dia.
mm Ratchet size kg
30
32
32
32
35
40
44
44
51
51
54
3/4”
3/4”
3/4”
3/4”
3/4”
3/4”
3/4”
3/4”
3/4”
3/4”
3/4”
0.9
0.9
0.9
0.9
0.9
1.5
1.5
1.6
2.7
2.7
2.7
No.
2.2281
2.2282
2.2283
2.2284
2.2285
2.2286
2.2287
2.2288
2.2289
2.2290
2.2291
Universal Tee-Extractor Accessories
HSS Bimetal Hole Saws
Without adapter
1
for
Tee dia.
Drill dia.
mm
Holder
Type
54 mm / 2.1/8”
30
60 - 67 mm / 2.3/8 2.5/8”
32
70 mm / 2.3/4”
35
76 mm / 3”
40
80 mm / 3.1/2”
44
104 mm / 4”
51
108 mm / 4.1/4”
54
For other hole saws see chapter 4
A
A
A
A
A
A
A
g
11
2
2
2
2
2
2
No.
80
104
110
155
160
135
150
11.4030
11.4032
11.4035
11.4040
11.4044
11.4051
11.4054
Adapter with Centre Drill
Model description
Ratchet size
A 11 for hole saw- dia. 14 - 30 mm
A 2 for hole saw- dia. 32 - 152 mm
HSS spare centre drill dia. 6 - 35 mm
11 mm
11 mm
g
No.
75 11.4161
230 11.4162
20 11.4171
ROKRAFT Power Multiplier
For fast and effortless extraction, with planetary gears,
multiplication factor 1:4, max. 1.7 kNm, without support
Model name
Type
for
Tee sizes
Drive
mechanism Hook
ROKRAFT 54 -108 mm, 2-4.1/4”
support, double arm
3/4”
kg
No
3/4” 3.5 2.2090
1.7 2.2093
Extractor Ratchet
Chrome vanadium steel; fine-toothed and right/left reversible
Extractor Ratchet
chrome-plated
Ratchet size
mm
g
3/4”
400
1,140
54 108 mm, 2 - 4.1/4”
No
2.7181
Chain Wrench
With quick release lever for safe and easy fixing of extractor bells.
Model name
Type
Clamp pincer
Clamp pliers
max mm
max. inch
mm
g
80
108
3.1/2”
4.1/4”
480
960
No
1,360 2.2076
1,730 2.2077
EVERCOOL Drill and Extractor Paste
●
●
Universal drill, lubricating and cooling paste:
For long tool service life
Universal application, except for drinking water installations:
Suitable for aluminium and precision steel tubes
Model name
Type
Pen in plastic casing
Volume
g
50 g
80
No
2.1549
23
Electric Tee-Extractor
1
RODRILL Electric Tee-Extractor System
Key features
For fast, precise production of branches on tubes (main
tube dia. max. 70 mm) made of:
●
Copper and precision steel
●
●
●
●
dia. 8 - 35 mm, 3/8 - 1.3/8”
Extractions even on installed on installed tubes possible:
Matching accessories:
Economic alternative to stationary machines, suitable for
use in construction sites
Compact design:
Suitable for making branches even
in tight spaces
Quick clamp device:
Fast and easy change of
extractor heads
Producing branches
on tubes:
●
Connection with bayonet catch:
User-friendly
●
Powerful drive unit with high torque:
Optimal for batch production
●
Support fork:
Enables automatic self-centering
RODRILL Sets/
RODRILL Tee-Extractor Machine
Set consists of: Steel carrying case (No. 2.5197) with RODRILL teeextractor machine, extractor heads, cam pincer (No.2.2080) and
ROCOL special lubricant (No. 2.2399).
RODRILL: Tee-extractor machine without heads and accessories
Nominal diameter
12 - 14 - 16 - 18 - 22 mm
12 - 15 - 18 - 22 mm
12 - 15 - 18 - 22 - 28 mm
15 - 18 - 22 mm
RODRILL without heads and accessories
●
Combined tool:
Drilling and extracting all in one step
kg
230 V
50 / 60 Hz
11.4
11.2
11.0
10.8
3.7
2.2434X
2.2432X
2.2433X
2.2427X
2.2351X
Accessories
Model name
Cam pincer 10 - 42 mm
Case base inlay (foam material)
Cover inlay (Profile foam)
ROCOL extracting and flaring lubricant,
only suitable for heating installations
Pre-calibrated nominal diameters:
Easy re-adjustment of tube diameter
possible within each particular range
24
No.
170
4,360
170
100
110
2.2080
2.5197
2.2347
2.2348
2.2399
RODRILL Extractor Heads
mm
●
g
8
10
12
14 / 15 / 16
18
22
25
28
32
35
inch
5/16”
3/8”
1/2”
5/8”
3/4”
7/8”
1”
1.1/8”
1.1/4”
1.3/8”
Calibration range
dia. mm
max. mm
8.0
9.5
12.0
14.0
17.0
20.0
23.5
27.0
30.0
33.0
- 8.5
- 10.5
- 13.0
- 16.5
- 19.5
- 23.5
- 27.0
- 30.0
- 34.0
- 37.0
0.8
1.0
1.2
1.5
1.5
1.65
1.65
1.85
1.85
1.5
g
No.
350
350
360
360
360
370
370
390
390
480
2.2358
2.2360
2.2362
2.2365
2.2368
2.2372
2.2374
2.2378
2.2376
2.2379
Flaring Tools
Reeling Flaring Tool
Professional reeling flaring tool for mobile applications
1
For producing precision 45° single flares on copper tubes.
Spring-loaded slide coupling:
No reduction in wall thickness
●
NEW
No. 2224.01, No. 2224.03
●
Flare cone rotates off-centre in needle bearings:
Controlled expanding and shaping of tube
end without tearing
●
Mould in metric and imperial measurements:
No slipping of tubes
●
Made from forged steel:
High quality flares
●
Flare cone
off-centre
Self-centering mould:
Highest flare precision
Mould
Set consists of: Reeling flaring tool in plastic case with mould in
metric and imperial measurements
Type
mm / inch
Set consists of: Reeling flaring tool in plastic case with mould in
metric format
No.
Type
EB
4 - 6 - 8 - 10 - 12 - 14 - 16 - 19 mm
1/8 - 3/16 - 1/4 - 5/16 - 3/8 - 1/2 - 5/8 - 3/4”
mm
No.
2224.01
EB
4 - 6 - 8 - 10 - 12 - 14 - 16 - 19 mm
2224.03
Universal Flaring Tool
Professional flaring tool for mobile applications
For producing precision 45° single flares on copper tubes.
●
●
Self-centering tube clamp for all diameters:
Universal application and highest flare precision:
Hardened flare cone with special geometry:
Controlled flaring without tearing, forming perfect surfaces
No. 2226.01
Best flare results
NEW
rotating
flare cone
tube
clamp
Set consists of: Universal flaring tool for tube diameters 4 - 16 mm,
3/16 - 5/8” in plastic case.
Type
EB
mm
4 - 16 mm
inch
3/16 - 5/8”
No.
2226.01
25
Flaring Tools
ROFLARE
1
Compact Flaring Tool, foldable
For producing precision 45° single flares on copper, KUNIFER, brass,
aluminium and precision steel tubes up to 1 mm in wall thickness.
Ideal for mobile application and for pipes in refrigerating and automobile (brakes) industries.
With the ROFLARE double flare attachment, Type E and F double
flares and 180° flares are also possible.
●
●
Allows proper, efficient handling of
material
Hardened and polished flare cone:
High quality flare sealing surface
●
●
"Multiblock" multi-clamping callipers:
Firm, quick off-centre clamping of the tube
and automatic self-centring
●
Made from high quality steel:
Low weight and long-lasting
No. 2.6038
ROFLARE
Includes: ROFLARE basic tool
Type
EB
EB
EB
mm / inch
6 - 8 - 10 - 12 - 14 - 16 mm
6 - 8 - 10 - 12 - 15 - 16 mm
3/16 - 1/4 - 5/16 - 3/8 - 1/2 - 5/8”
g
1,060
1,060
1,050
No.
2.6038
2.6022
2.6033
ROFORM Set
For producing precision 45° single flares and precision
sockets on soft and hard tubes.
Set consists of: Basic tool, 45° cone, expander pin, internal and
external deburrer dia. 4 - 36 mm (No. 1.1006), as well as TUBE
CUTTER 28 dia. 3 - 28 mm, (No. 7.0010), complete in plastic case.
Type
ROFORM
ROFORM
ROFORM
180° adapter
mm / inch
6 - 8 - 10 - 12 - 14 - 16 mm
6 - 8 - 10 - 12 - 15 - 16 mm
3/16 - 1/4 - 5/16 - 3/8 - 1/2 - 5/8”
g
2,200
2,200
2,200
No.
2.6711
2.6710
2.6717
ROFLARE / ROFORM Accessories
Type E and F double flare attachment / 180° Adapter Fits in ROFLARE
flaring tool Type EB as well as in ROFORM socket and flare tools.
Type
Double flare attachment with tube depth stop for clamping
26
mm / inch
DB
6 - 8 - 10 - 12 - 15 mm
DB
3/16 - 1/4 - 5/16 - 3/8 - 1/2”
Adapter for 180° flare
g
120
120
50
No.
2.6023
2.6034
2.6039
Flaring Tools
Precision Double Flaring Press DB 10
For standard precision flares according to DIN 74234
on copper, aluminium and steel tubes as well as
seamlessly drawn and double-wall rolled tubes
(Bundy®- tube) and KUNIFER brake pipes.
●
●
●
●
●
●
●
1
Horizontal clamping of tube:
Ideal for endless pipes
High quality, special stable steel:
Very long-lasting
Tube clamping length 25 mm:
Firm holding of tube without damage
Tube may be clamped in vice:
Simple handling
Flare attachment and pressure pieces can be plugged onto the side:
Fast tool change
Integrated depth stop:
Exact and reproducible results
Special shape of flare attachments:
Can be used on wall thickness of 0.7 and 1.0 mm
Set consists of: Basic tool with pressure cone (No. 2.6010), flare
attachments and 1 set of clamping blocks (No. 2.6011).
Type
DB 10
mm
4.75 - 5 - 6 - 8 - 9 - 10 mm
,,Parts / Spare parts
Flaring press with tension and flaring spindle
Pressure cone
Tension spindle
Flaring spindle
Distance bolts
Set of clamping blocks (2 pieces) for
tubes 4.75 - 5 - 6 - 8 - 9 - 10 mm
Flaring attachments
4.75 / 5 mm
6 mm
8 mm
9 mm
10 mm
g
No.
2,640
2.6013
g
No.
2,200
20
90
300
30
2.6000
2.6010
2.6015
2.6016
2.6017
190
2.6011
g
No.
20
20
20
20
20
2.6001
2.6002
2.6003
2.6004
2.6005
No. 2.6016
No. 2.6015
No. 2.6017
No. 2.6011
No. 2.6010
No. 2.6001
No. 2.6002
No. 2.6003
No. 2.6004
No .2.6005
Flaring and Bending Set
Universal application possibilities in sanitary and heating
installations, refrigeration, climate control, automobile
and hydraulic systems.
Set consists of: MINICUT I, dia.3 - 16 mm (No. 7.0401), internal
and external deburrer, dia. 4 - 36 mm (No. 1.1006), double flaring
press DB 10 (No. 2.6013), TUBE BENDER Set, dia. 4,75 - 10 mm
(No. 2.4112), in steel carrying case (No. 2.4022).
Type
mm
Flaring / Bending Set 4.75 - 5 - 6 - 8 - 9 - 10
Plastic inlay
ROCOL extracting and flaring lubricant,
only suitable for heating installations
g
No.
5,450
1,330
210
2.6020
2.4022
2.6031
110
2.2399
27
Flaring Tools
Standard Flaring Tool
For producing 45° single flares on
1
copper, KUNIFER, brass, aluminium and precision steel tubes up
to 1 mm in wall thickness. Ideal for mobile use for pipes in
refrigeration and automobile (brakes) industries.
●
●
●
●
●
Made from high quality special steel:
Low weight and long-lasting
Allows proper, efficient handling of material
Self-centering mould:
Highest flare precision
Hardened and polished flare cone:
High quality flare sealing surface
Type
EB
EB
mm / inch
4 - 4.75 - 6 - 8 - 10 - 12 - 14 mm
3/16 - 1/4 - 5/16 - 3/8 - 7/16 -1/2 - 5/8”
g
No.
980
980
2.6050
2.6051
Standard Flaring Tool Sets
For producing 45° single flares on copper, KUNIFER,
brass, aluminium and precision steel tubes up to 1 mm
in wall thickness.
Set consists of: Plastic case with standard flaring tool and TUBE
CUTTER 30 PRO (No. 7.1019), for tube dia. 3 - 30 mm or 1/8 - 1.1/8".
Type
EB
EB
mm / inch
g
4 - 4.75 - 6 - 8 - 10 - 12 - 14 mm
1,500
3/16 - 1/4 - 5/16 - 3/8 - 7/16 -1/2 - 5/8” 1,500
No.
2.6053
2.6054
Standard Flaring Tool Sets
For producing 45° single or double flares on copper,
KUNIFER, brass, aluminium and precision steel tubes
up to 1 mm in wall thickness.
Set consists of: Plastic case with standard flaring tool and
TUBE CUTTER 30 PRO (No. 7.1019), for tube dia. 3 - 30 mm or
1/8 - 1.1/8", incl. 7 double flare attachments.
Type
DB
DB
28
mm / inch
g
4 - 4.75 - 6 - 8 - 10 - 12 - 14 mm
1,550
3/16 - 1/4 - 5/16 - 3/8 - 7/16 -1/2 - 5/8” 1,550
No.
2.6048
2.6052
One Handed Benders
TUBE BENDER
Key features
One handed bender for exact bending up to 90° of
tubes made of
●
soft copper
and aluminium
soft, non-coated
copper tube
soft precision
steel tube
●
●
dia. 4.75 - 12 mm, 3/16 - 1/2”
Specially designed for small tube diameters:
Suitable for use in refrigeration, climate control, oil supply
as well as automobile, hydraulic and air pressure systems.
Eliminates costs in the purchase and storage of manufactured
fittings:
Quick return on investment
dia. 10 - 12 mm, 3/16 - 1/2”
dia. 4.75 - 10 mm, 3/16 - 3/8”
●
Open bending frame:
Production of repeated alternate
angled bends possible
Mechanical ratchet feed:
Rapid and exact bending
●
●
Pliers with bayonet catch:
Faster change of bending formers
Ergonomic design:
One handed operation
●
Various bends possible
Compact design:
Exact bending even
in restricted spaces
Bending former and back plate
TUBE BENDER Set
Please take note of the guide to exact bending according
to table / Example in the following pages.
TUBE BENDER Sets
Set consists of: Basic tool complete with bending
formers, in steel carrying case (No. 2.4022).
TUBE BENDER
Nominal diameter
Type
Basic tool without bending formers
Steel carrying case
Plastic inlay
g
No.
360
1,330
120
2.4000
2.4022
2.4021
4.75/5 - 6 - 8 - 10 mm
6 - 8 - 10 - 12 mm
8 - 10 - 12 mm
1/4 - 5/16 - 3/8 - 1/2”
g
No.
2,840
3,030
2,820
2,920
2.4112
2.4111
2.4116
2.4114
TUBE BENDER Bending Formers
Nominal diameter
4.75 / 5 mm
6 mm
8 mm
9 mm
10 mm
12 mm
3/16”
1/4”
5/16”
3/8”
1/2”
g
No.
190
210
250
360
390
390
190
210
250
270
380
2.4001
2.4002
2.4003
2.4004
2.4005
2.4007
2.4001
2.4002
2.4003
2.4006
2.4008
Bending formers
Back plates
29
1
One Handed Benders
Universal application possibilities in sanitary and heating
installations, refrigeration, climate control, floor heating as
well as hydraulic systems.
TUBE BENDER MAXI
1
For exact bending up to 90° of tubes made of
soft copper and
aluminium
soft, non-coated copper
soft precision steel
thin-walled,
soft stainless steel
Key features
dia. 12 - 22 mm, 3/8 - 7/8”
dia. 10 - 18 mm, 3/8 - 5/8”
dia. 12 - 22 mm, 3/8 - 7/8”
●
●
●
dia. 12 - 18 mm, 3/8 - 5/8”
●
●
●
●
Universal supports:
For bending of copper or noncoated tubes
Reduced labour time
Mechanical ratchet feed
Bending formers easily changeable
●
● Open
bending frame:
Production of repeated alternate
angled bends possible
Smooth-running feed lever:
Ideal in restricted spaces and
for one handed operation
●
●
Plastic bending formers and supports with
low friction:
Optimum bending results
●
Basic body made of hard diecast:
Bending formers
Basic tool and bending support
Side lever:
Quick release and reset of
bending former
TUBE BENDER MAXI Set
Please take note of the guide to exact bending according
to table / Example in the following pages.
TUBE BENDER MAXI
TUBE BENDER MAXI Bending Formers
for copper and precision steel tubes
No.
Nominal diameter
12 mm
14 mm
15 mm
16 mm
18 mm
20 mm
22 mm
3/8”
1/2”
5/8”
3/4”
7/8”
30
max. mm
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
g
80
80
90
100
140
150
170
70
80
100
120
170
2.3002
2.3003
2.3004
2.3005
2.3006
2.3052
2.3007
2.3010
2.3011
2.3012
2.3013
2.3014
Parts
Basic tool without bending support
Bending support with R/L formers
Steel carrying case
Plastic inlay
g
No.
970
520
1,330
120
2.3000
2.3001
2.4022
2.4023
TUBE BENDER MAXI Sets
Set consists of: Basic tool No. 2.3000, bending support
(No. 2.3001) with bending formers, in steel carrying case
(No. 2.4002).
Nominal diameter
12 - 14 - 16 - 18 - 22 mm
12 - 15 - 18 - 22 mm
3/8 - 1/2 - 5/8 - 3/4 - 7/8”
g
No.
3,520
3,460
3,420
2.3021
2.3020
2.3022
One Handed Benders
TUBE BENDER MAXI CT
Key features
●
thin-walled, soft, coated
copper tube, as according
to DIN EN 1057
●
●
●
dia. 10 x 0.6 - 18 x 0.8 mm
●
Reduced labour time
Exact bending, even in restricted spaces
1
Universal bender, for non-coated, thin-walled soft copper tubes as
well. Recommended by KM Europa Metal AG, outokumpu essen
GmbH and Wieland-Werke AG.
●
●
Universal supports:
For bending of copper or
non-coated tubes
●
●
Bending formers easily changeable
Plastic bending formers and
supports with low friction:
Optimum bending results
● Side
●
●
Smooth-running feed lever:
Ideal in restricted spaces and
for one handed operations
Basic body made of hard
diecast:
lever:
Quick release and reset of
bending former
Open bending frame:
Production of repeated
alternate angled bends possible
Bending formers
TUBE BENDER MAXI CT Set
TUBE BENDER MAXI CT Bending Formers
For copper tube dia. 10 x 0.6 / 12 x 0.6 / 15 x 0.7 / 18 x 0.8 mm
Tube external dia.
coating
Parts
Bending
Bending
Bending
Bending
former
former
former
former
CT
CT
CT
CT
10
12
15
18
x
x
x
x
0.6
0.6
0.7
0.8
mm
mm
mm
mm
14
16
19
22
mm
mm
mm
mm
g
No.
80
100
140
170
2.3003
2.3005
2.3059
2.3007
Set consists of: Basic tool (No. 2.3076), bending support
(No. 2.3080), bending formers in steel carrying case (No. 2.5197).
Type
g
No.
3,460
2.3054
31
Standard Two Handed Bender 90°
NEW
1
soft, semi-hard and hard copper as
according to DIN EN 1057
dia. 12 x 1.0 - 22 x 1.0 mm
Universal bender for sanitary and heating installations, refrigeration
and climate control systems.
Key features
●
●
●
Long lever arms:
Even allows the bending of hard copper tubes
Bending pliers with sliding carriage:
For millimetre-exact bending
Exact relation between bending radius and lever length:
Nominal diameter max. mm
12
15
18
22
mm
mm
mm
mm
R
Radius mm
L mm
g
43
60
74
87
460
600
860
900
1400
2300
3200
4300
1.0
1.0
1.0
1.0
No.
46.2212
46.2215
46.2218
46.2222
Standard Two Handed Bender 180°
soft copper, aluminium and precision steel.
Key features
●
●
●
●
Compact design:
Three tube sizes with tight radii bendable
Bending radius display of 0 - 180° on former:
Exact bending
Clamp mechanism for better hold of the tube:
Enables the bending of even short tube pieces
Light construction:
Fatigue-free hand operation
R
Nominal diameter Radius mm
mm
g
6 mm
8 mm
10 mm
12 mm
14 mm
15 mm
16 mm
18 mm
1/4”
5/16”
3/8”
1/2”
5/8”
305
305
390
390
450
450
450
480
305
305
390
390
450
550
640
970
980
1,580
1,830
1,830
2,110
560
640
970
1680
1830
18
24
30
36
47
54
58
66
18
24
30
42
58
No.
2.5130
2.5131
2.5132
2.5133
2.5134
2.5135
2.5136
2.5137
2.5140
2.5131
2.5141
2.5142
2.5136
MINIBEND
For exact two handed bending up to 180° of tubes made of
soft copper, brass,
aluminium, precision steel
●
Model name
●
32
Minimum measurement and bending radius display on former:
Exact bending possible
dia. 6 - 8 - 10 mm, 1/4 - 5/16 - 3/8”
Suitable for use in:
Refrigeration, climate control, oil supply as well as automobile, hydraulic and air pressure systems.
MINIBEND
Nominal diameter
6 - 8 - 10 mm
1/4 - 5/16 - 3/8”
g
420
420
No.
2.5150
2.5151
MULTIBEND Two Handed Bender 180°
1
soft, semi-hard and hard copper and precision steel
Key features
●
●
●
Bending radius and measurement scale:
Exact bending
Self-clamping:
Enables free-hand bending
Light construction:
R
Nominal diameter Radius mm
10
12
14
15
16
18
mm
mm
mm
mm
mm
mm
30
36
42
48
48
54
max mm
g
No.
1.0
1.0
1.0
1.0
1.0
1.0
370
640
980
1,450
1,460
2,000
2.5401
2.5402
2.5403
2.5404
2.5405
2.5406
EUROBEND ULTRA Two Handed Bender
For exact bending up to 90°
●
●
●
●
Exact free-hand bending
Bender made of sturdy, fibre glass reinforced plastic
For soft and semi-hard copper tubes
For thin-walled tubes and multi-layered composite tubes
Model name
EUROBEND
EUROBEND
EUROBEND
EUROBEND
EUROBEND
EUROBEND
EUROBEND
No.
ULTRA
ULTRA
ULTRA
ULTRA
ULTRA
ULTRA
ULTRA
10 mm
12 mm
14 mm
15 mm
16 mm
18 mm
Set (10-12-15mm)
2.5300
2.5301
2.5302
2.5303
2.5304
2.5305
2.5330
Copper Tube Bending Spring
For hand bending of soft copper tubes
Key features
●
●
●
With coiled cone:
Ideal handling even with longer tubes
Cadmium-plated spring steel:
Optimal spring form:
No buckling in bending radius area
Nominal diameter
6 mm
8 mm
10 mm
12 mm
14 mm
15 mm
16 mm
1/4”
5/16”
3/8”
7/16”
1/2”
5/8”
g
60
70
80
160
200
220
220
80
70
90
120
130
220
No.
2.5180
2.5181
2.5182
2.5183
2.5184
2.5185
2.5186
2.5187
2.5181
2.5188
2.5189
2.5190
2.5186
33
Universal Hand Benders
1
ROBEND® H+W PLUS
Key features
For exact cold bending up to 180°
of tubes made of
●
soft, semi-hard and hard
copper, thin-walled
coated copper, thin-walled
aluminium and brass
precision steel,
as well as coated
seamless stainless steel
●
●
●
dia. 8 - 22 mm, 5/16 - 7/8”
dia. 10 - 18 mm, 3/8 - 5/8”
dia. 8 - 22 mm, 5/16 - 7/8”
●
Bending exact to the mm on a running tube
Patented ROLUB anti-block system
dia. 10 - 22 mm, 3/8 - 5/8”
dia. 8 - 22 mm, 5/16 - 7/8”
●
Patented ROLUB ANTI-BLOCK SYSTEM:
42% less effort due to lower friction and
optimum distribution of the bending spray
●
Fork and former made of high
quality forged aluminium:
Retains shape and is stable
●
●
Optimum combination of ROLUB guide
shoe and bending former:
Bending without deformation and
wrinkles with reduced effort
Reserve length table and bend
radius scale on every former:
Exact bending
●
●
Vice bending
Suitable for use in construction sites
Bending former with base plate:
To be clamped on the vice for
easy bending
Base plate can be attached with
additional handle:
For free-hand bending up to dia.
18 mm / 5/8”
ROBEND® H+W PLUS Set
ROBEND® H+W PLUS Set
Set consists of: Steel carrying case (No. 2.5197) with benders corresponding to the various tube dimensions and bending spray 150 ml
(No. 2.5120).
Nominal diameter
mm
kg
No.
Nominal diameter
12 - 15 - 18 - 22 mm
10 - 12 - 14 - 16 mm
15 - 18 - 22 mm
34
1.0
1.0
1.0
16.5
16.3
14.9
2.4500
2.4501
2.4505
1/2 - 5/8 - 3/4”
1/2 - 5/8 - 7/8”
mm
1.0
1.0
kg
13.6
13.7
No.
2.4503
2.4504
Universal Hand Benders
ROBEND® H+W PLUS Bender
Key features
Universal hand bender complete with bending former, fork with
ROLUB guide shoe and handle. Universal applications in sanitary
and heating installations, refrigeration, climate control as well as
industrial systems possible.
●
●
●
●
●
Nominal diameter
max. mm
R
Radius mm
g
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
22
32
38
45
45
64
64
81
81
22
32
38
64
81
81
660
1,180
1,110
1,370
1,370
2,620
2,620
3,820
3,800
660
1,185
1,110
2,620
3,850
3,800
8 mm
10 mm
12 mm
14 mm
15 mm
16 mm
18 mm
20 mm
22 mm
5/16”
3/8”
1/2”
5/8”
3/4”
7/8”
Bending exact to the mm on a running tube
Patented ROLUB anti-block system
1
No.
2.4508
2.4510
2.4512
2.4514
2.4515
2.4516
2.4518
2.4520
2.4522
2.4508
2.4551
2.4552
2.4516
2.4519
2.4522
ROLUB Anti-block special guide shoe
ROLUB guide shoes especially developed for ROBEND®
H+W Bender with two-point lubricating chamber
system
●
Two-point lubricating chamber system:
Ensures optimum distribution of
lubrication
●
42% less effort due to lower friction and optimum
distribution of the bending spray
●
Elastic honeycomb construction:
Up to 42% less effort due to
lower friction
Conventional bender
●
Single-pivot bending
ROLUB special guide shoe made of
high quality polyamide:
Perfect bending results without
traces of grinding
Nominal diameter
g
No.
20
20
30
30
30
50
50
90
2.5308
2.5310
2.5312
2.5314
2.5315
2.5316
2.5318
2.5320
Nominal diameter
8 mm
10 mm
12 mm
14 mm
15 mm
16 mm
18 mm
20 mm
ROBEND® with ROLUB System
22 mm
5/16”
3/8”
1/2”
5/8”
3/4”
7/8”
Twin-pivot bending
g
90
20
20
30
50
90
90
No.
2.5322
2.5308
2.5309
2.5313
2.5316
2.5319
2.5322
35
Portable, Compact Power Bender
1
ROBEND® MINI
Key features
Portable, tough and compact power bender
●
Universal applications in sanitary and heating installations,
plumbing, refrigeration as well as climate control systems possible.
Manual cold bending up to 180° of tubes made of:
Copper and aluminium
dia. 12 - 28 mm
and precision steel
wall thickness 0.6 - 1.5 mm
Seamless stainless steel
as according to German
dia. 12 - 22 mm,
standard DVGW W 541
●
●
●
●
Simplified work preparation
Less joints:
Increased safety in installation work
Elimination of joints, saving material and energy:
Production of repeated alternate angled bends possible:
Universal application
Bending former made of high quality forged aluminium:
● Powerful 660 W motor:
Well-proven for use on
construction sites
NEW
● High quality aluminium casing, only 7.8 kg:
Ideal for mobile applications
● Adjustable guide shoe position:
Can be used for various tube
wall thicknesses
● Compact and ergonomic design:
Ideal for use both in the workshop
and on construction sites
● Special polyamide guide shoe:
● Forged aluminium former
Bending of thin-walled tubes without
deformation and wrinkles
ROBEND® MINI Set
Suitable for use on construction sites
ROBEND® MINI Set
Set consists of: Basic 230 V machine, bending formers and guide
shoes in carrying case.
Nominal diameter
12
12
15
12
15
15
36
with bending radius scale:
Exact bending
-
15
14
22
15
18
18
-
18
16
28
18
22
22
- 22
- 18
mm
- 22
mm
- 28
mm
- 22 mm
- 28 mm
mm
kg
24.1
26.2
24.6
26.2
24.0
26.6
No.
2.5850
2.5851
2.5852
2.5853
2.5854
2.5855
Tough, Portable Power Bender
ROBEND® 3000
Key features
Tough, Portable Power Bender for dia. 12-28 mm
●
Universal applications in sanitary and heating installations,
refrigeration, climate control as well as industrial systems
possible. Cold bending up to 180° manually or automatically of
tubes made of:
soft, semi-hard and hard copper as
according to DIN EN 1057
Coated copper and precision steel
soft, half hard and hard precision steel
as according to DIN 2391 / 2393 / 2394
DIN 2440 / 2441 threaded steel
seamless stainless steel GW 541
coated steel tubes
MPS-H Heating type, DIN EN 2394
●
●
●
dia. 12 - 28 mm
dia. 12 - 28 mm
●
dia. 12 - 28 mm
dia. 3/8 - 3/4”
●
dia. 12 - 28 mm
Simplified work preparation
Less joints:
Increased safety in installation work
Elimination of joints, saving material and energy:
Production of repeated alternate angled bends possible:
1
Universal application
Bending former made of high quality forged aluminium:
Bending without deformation and wrinkles due to
less friction
dia. 14 - 30 mm
●
Forged aluminium former with
bending radius scale:
High quality and robust
●
Special ROLUB guide shoe:
Bending without deformation and
wrinkles due to less friction
●
● Tool-free presetting of
Powerful 1010 W motor:
construction sites
bending angle:
Exact bending
Easy presetting of bending angle
without use of tool
●
Automatic switch-off when preset
bending angle is obtained:
Fast batch production possible
ROBEND® 3000 Bending sets
Set consists of: Plastic carrying case (No. 2.5745), Basic 230 V unit
(No. 2.5740X), guide shoe axle (No. 2.5743), bending formers
and guide shoes for the corresponding tube diameters. Adapter
for tripod-base in basic unit, tripod (No. 2.5748) please order
separately
for
Tube type
kg
Cu, Fe, etc
Cu, Fe, etc.
Cu, Fe, etc.
Cu, Fe, etc.
Cu, Fe, etc.
Mannesmann MPS-H
21.10
20.60
23.50
22.95
19.60
22.90
Nominal diameter
12 - 14 - 16 - 18
12 - 15 - 18 - 22
12 - 15 - 18 - 22
15 - 18 - 22 - 28
1/2 - 5/8 - 3/4”
17 - 20 - 24 mm
- 22 mm
mm
- 28 mm
mm
No.
2.5709X
2.5700X
2.5703X
2.5705X
2.5711X
2.5730X
37
Tough, Portable Power Bender
ROBEND® 3000
Parts and Accessories
1
Tripod stand
(No. 2.5748)
Model name
kg
Model description
ROBEND 3000 Basic unit
Figure:
(No. 2.5703X) with tripod
(No. 2.5748) and bending
spray (No. 2.5120)
230 V - 50/60 Hz
110/115 V - 50/60 Hz
Guide shoe axle
ROBEND carrying case,
for 5 formers up to dia. 30 mm
Tripod stand, dismountable
Workbench holder
Bending spray 150 ml
No.
13.0 2.5740X
13.0 2.5741X
0.36 2.5743
3.30
3.45
0.55
0.15
2.5745
2.5748
2.5749
2.5120
ROBEND® 3000 Bending Formers
Wall thickness
Nominal diameter mm
Bending radius
mm
kg
No.
For copper tube DIN EN 1057, aluminium tube, precision steel
tube DIN 2391/93/94, stainless steel tubes, Mannesmann press
fitting system MPS-S and others
12
14
15
16
18
20
22
28
mm
mm
mm
mm
mm
mm
mm
mm
1.0
1.0
1.0
1.0
1.0
1.0
1.2
2.0
42
49
52.5
56
72
80
88
112
0.48
0.48
0.53
0.60
1.17
1.42
1.42
2.90
2.5612
2.5614
2.5615
2.5616
2.5618
2.5620
2.5622
2.5628
1.2
1.2
1.2
1.2
1.5
1.6
45
56
80
88
112
112
0.53
0.60
1.42
1.42
2.90
2.90
2.5652
2.5616
2.5619
2.5622
2.5625
2.5626
For copper tube
Bending former with ROLUB guide shoe
Set consists of: Aluminium bending former, forged, with tube holder and ROLUB
guide shoe for the corresponding tube diameters.
1/2”
5/8”
3/4”
7/8”
1”
1.1/8”
For steel tube DIN 2440 and DIN 2441 (except 3/4")
Tube dia.mm Wall thicknessBending radius
Nominal diameterwithout coating mm
mm
for Mannesmann Press fitting
(coated precision steel tube)
14 mm
12
17 mm
15
20 mm
18
24 mm
22
30 mm
28
38
kg
No.
system heating MPS-H
1.2
1.2
1.2
1.5
1.5
52.5
72
88.5
112
112
0.53
1.35
1.35
2.95
2.95
2.5814
2.5817
2.5820
2.5824
2.5830
3/8”
1/2”
3/4”
2.90
3.25
3.25
80
88
112
1.17
1.42
2.90
2.5683
2.5684
2.5685
PG measurements (protection tube/armoured tube)
9
11
13.5
16
21
1.2
1.2
1.2
1.5
1.5
55
80
80
88
112
0.7
1.3
1.4
1.4
2.8
2.5661
2.5662
2.5620
2.5664
2.5665
Tough, Portable Power Bender for Reinforced Steel
ROBEND® 3000 BS
Tough, Portable Power Bender for quick, effort saving
bending of reinforced concrete steel.
1
Bending with continuously high accuracy using angle preset and
automatic switch-off. For bending reinforced concrete steel up to
dia. 16 mm.
●
Bending of various soft and hard tube
materials up to 30 mm (3/4"):
Large application area
●
Tool-free presetting of the bending angle:
Exact bending
●
Automatic switch-off when preset
bending angle is obtained:
Fast batch production possible
●
●
Powerful 1010 W motor:
construction sites
Bending former and support
roller made of high quality steel:
Easy presetting of bending angle
without use of tool
●
Adapter suitable for bending formers and ROLUB
guide shoes form the ROBEND® 3000 Programme:
Bending of tubes and reinforced steel with
one tool
ROBEND® 3000 BS Bending Set
Set consists of: Plastic carrying case (No. 2.5745), Basic 230 V unit
(No. 2.5740X) and bending formers.
Model name
Nominal diameter
ROBEND 3000 BS Bending Set 10 - 12 - 16 mm
kg
15.6
No.
2.5770
ROBEND® 3000 BS Bending Formers
Set consists of: Bending former and support roller
Model name
ROBEND
ROBEND
ROBEND
ROBEND
3000
3000
3000
3000
Nominal diameter
BS
BS
BS
BS
bending
bending
bending
bending
former
former
former
former
10
12
14
16
mm
mm
mm
mm
kg
0.80
0.83
0.88
0.92
No.
2.5630
2.5631
2.5633
2.5632
39
Bending Tables
Example of pull-bending:
1
LW = 1200 mm
AW = 30 mm
Tube dia. 12 mm. 90° bend
ROBEND H + W
Required:
Leg length
Lay out length
Solution:
Leg length
Lay out length
L1 = ? mm
a = ? mm
L1= LW - AW
a= L1 - LR
L1 / L2 =
a=
L=
LW =
AW =
L1=
a=
L=
Wall
AW
R
LW
L1
L1
a
a
L1
a
12
14
15
17
18
20
22
24
28
30
3/8”
1/2”
1/2”
5/8”
3/4”
3/4”
7/8”
1”
1.1/8”
40
L2
a
a = Lay out length
L = Total length
L = L1 + L2 + LM
a = L1 - LR
a = Lay out length
L = Total length
L = L1 + L2 - LM
a = L1 - LR
Determine
length addition
at 45°
ROBEND 3000
For tube dia.
mm /inch
L1
L1
a
a = Lay out length
L = Total length
L = L1 + L2
a = L1 - LR
Determine
length deduction
Leg length
lay out length
Total length
distance / tube end - wall
Distance / wall - tube middle
LW - AW
L 1 - LR
L1 + L2 - LM
L2
L2
All given dimensions are only a
guide and depend on material and
wall thickness.
= 1200 - 30 = 1170 mm
= 1170 - 40 = 1130 mm
at 90°
at 180°
Bending radius
R (mm)
Reserve length
L R mm
Minimum length
L M mm
Reserve length
L R mm
Minimum length
L M mm
Reserve length
L R mm
Minimum length
L M mm
coated
42.0
52.5
52.5
72.0
72.0
88.5
88.0
112.0
112.0
112.0
16
21
21
28
28
35
35
43
44
45
-
42
53
53
72
72
89
88
110
112
114
24
30
30
41
41
51
50
62
64
66
42
53
53
72
72
89
88
110
112
114
68
87
87
107
107
121
119
144
148
152
steel
copper
steel
copper
steel
copper
copper
copper
copper
80.0
45.0
88.0
56.0
112.0
80.0
88.0
112.0
112.0
31
18
35
23
43
31
35
44
45
-
80
45
88
56
112
80
88
112
114
46
26
50
32
64
46
50
64
66
80
45
88
56
112
80
88
112
114
103
74
119
93
148
103
119
148
152
Tube type
coated
coated
coated
coated
Bending Tables
Example of push-bending:
LW = 1200 mm
AW = 30 mm
Tube dia. 12 mm, 90° bend
TUBE BENDER MAXI
Required:
Leg length
Bending point
Solution:
Leg length
Bending point
L1 = ? mm
b = ? mm
1
L1= LW - AW
b = L 1 - LR
Marker for bending
L1 / L2
b
L
R
LW
AW
L1
b
L
wall
AW
R
LW
= 1200 - 30 = 1,170.0 mm
= 1170 - 7.5 = 1162.5 mm
L1
=
=
=
=
=
=
=
=
=
leg length
bending point
total length
radius
length / tube end-wall
distance / wall-tube middle
LW - AW
L1 - LR
L1 + L2 - LM
b
b = L1 - LR
L2
L2
All given dimensions are
only a guide and depend on
material and wall thickness.
L1
L1
b = bending point
L = total length
L = L1 + L2 - LM
b = L1 - LR
a = bending length
L = total length
L = L1 + L2 - LM
a = L1 - LR
TUBE BENDER
at 45°
at 90°
at 180°
For tube dia.
mm /inch
Bending radius
R (mm)
Reserve length
L R mm
Minimum length
L M mm
Reserve length
L R mm
Minimum length
L M mm
Reserve length
L R mm
Minimum length
L M mm
4.75/5
6
8
9
10
12
20.0
23.5
28.0
30.0
34.0
37.5
4.5
5.0
7.0
7.0
7.5
8.5
1.0
1.2
1.4
1.5
1.8
1.9
4.5
5.0
7.0
7.0
7.5
8.5
10.0
11.5
14.0
15.0
17.5
19.0
3/16”
1/4”
5/16”
3/8”
1/2”
20.0
23.5
28.0
34.0
37.5
4.5
5.0
7.0
7.5
8.5
1.0
1.2
1.4
1.8
1.9
4.5
5.0
7.0
7.5
8.5
10.0
11.5
14.0
17.5
19.0
-
-
TUBE BENDER MAXI
at 45°
at 90°
at 180°
For tube dia.
mm /inch
Bending radius
R (mm)
Reserve length
L R mm
Minimum length
L M mm
Reserve length
L R mm
Minimum length
L M mm
Reserve length
L R mm
Minimum length
L M mm
12
14
15
16
18
22
35.0
42.5
48.5
49.0
74.0
87.0
0.8
0.9
1.1
1.1
1.7
1.9
10.0
12.5
14.0
14.5
22.0
25.5
7.5
9.0
10.5
10.5
16.0
18.5
35.0
42.5
48.5
49.0
74.0
87.0
3/8”
1/2”
5/8”
3/4”
7/8”
35.0
35.0
49.0
74.0
87.0
0.8
0.8
1.1
1.7
1.9
10.0
10.0
14.5
22.0
25.5
7.5
7.5
10.5
16.0
18.5
35.0
35.0
49.0
74.0
87.0
-
-
41
Bending Tables
Example of push-bending:
1
LW = 1200 mm
AW = 30 mm
Tube dia. 12 mm, 90° bend
TUBE BENDER MAXI
Required:
Leg length
Bending point
Solution:
Leg length
Bending point
L1 = ? mm
b = ? mm
L1= LW - AW
b = L 1 - LR
L1 / L2
b
L
R
LW
AW
L1
b
L
Marker for bending
wall
AW
R
LW
L1
= 1200 - 30 = 1.170.0 mm
= 1170 - 7.5 = 1162.5 mm
=
=
=
=
=
=
=
=
=
leg length
bending point
total length
radius
length / tube end - wall
distance / wall - tube centre
LW - AW
L1 - L1
L1 + L2 - LM
b
b = L1 - LR
L2
L2
guide and depend on material
and wall thickness.
L1
L1
b = bending point
L = total length
L = L1 + L2 - LM
b = L1 - LR
a = bending length
L = total length
L = L1 + L2 - LM
a = L1 - LR
TUBE BENDER MAXI
composite tube
Tube dia. / wall thikness Bending radius
R (mm)
mm
14
16
18
25
32
x
x
x
x
x
2.0
2.0
2.0
2.5
3.0
42.5
49.0
49.0
74.0
128.0
at 45°
10
12
15
18
42
x
x
x
x
0.6
0.6
0.7
0.7
42.5
49.0
74.0
87.0
at 180°
Reserve length
L R mm
Minimum length
L M mm
Reserve length
L R mm
Minimum length
L M mm
Reserve length
L R mm
Minimum length
L M mm
0.9
1.1
1.7
2.0
2.8
12.5
14.5
22.0
26.0
26.0
9.0
10.5
16.0
19.0
27.5
42.5
49.0
49.0
74.0
74.0
-
-
at 45°
TUBE BENDER MAXI CT
Tube dia. / wall thickness Bending radius
R (mm)
mm
at 90°
at 90°
at 180°
Reserve length
L R mm
Minimum length
L M mm
Reserve length
L R mm
Minimum length
L M mm
Reserve length
L R mm
Minimum length
L M mm
0.8
1.1
1.7
1.9
12.5
14.5
22.0
25.5
9.0
10.5
16.0
18.5
42.5
49.0
74.0
87.0
-
-
Bending Tables
Example of pull-bending:
Lw = 1200 mm
Aw = 30 mm
Tube dia. 12 mm. 90° bend
ROBEND H + W
Required:
Leg length
Lay out length
L1 = ? mm
a = ? mm
1
Solution:
Leg length
Lay out length
L1 = Lw - AW
a= L1 - LR
L1 / L2 = leg length
a = lay out length
L = total length
LW = length / tube end - wall
AW = Dimension / wall - tube middle
L1 = LW - AW
a = L1 - LR
L = L1 + L2 - LM
wall
AW
R
LW
L1
L1
a
a
L2
L2
guide and depend on material and
wall thickness.
L1
L1
L1
a
a
a = lay out length
L = total length
L = L1 + L2
a = L1 - LR
Tube dia. /wall thickness Bending radius
R (mm)
mm /inch
L2
a
a = lay out length
L = total length
L = L1 + L2 + LM
a = lay out length
L = total length
L = L1 + L2 - LM
a = L1 - LR
at 45°
MINIBEND
= 1200 - 30 = 1170 mm
= 1170 - 40 = 1130 mm
a = L1 - LR
at 90°
at 180°
Reserve length
L R mm
Minimum length
L M mm
Reserve length
L R mm
Minimum length
L M mm
Reserve length
L R mm
Minimum length
L M mm
6
8
10
25.0
24.0
23.0
10.4
9.9
9.5
1.0
1.0
1.0
22.0
32.0
32.0
10.0
15.0
15.0
22.0
32.0
32.0
26.0
34.0
34.0
1/4”
5/16”
3/8”
25.0
24.0
23.0
10.4
9.9
9.5
1.0
1.0
1.0
22.0
32.0
32.0
10.0
15.0
15.0
22.0
32.0
32.0
26.0
34.0
34.0
at 45°
Standard Tube Bender
at 90°
at 180°
For tube dia.
mm /inch
Bending radius
R (mm)
Reserve length
L R mm
Minimum length
L M mm
Reserve length
L R mm
Minimum length
L M mm
Reserve length
L R mm
Minimum length
L M mm
6
8
10
12
14
15
16
18
18.0
24.0
30.0
36.0
47.5
54.0
58.0
66.0
7.0
9.5
11.5
14.0
18.5
21.0
22.5
25.5
0.8
1.0
1.3
1.5
2.0
2.3
2.5
2.8
18.5
24.0
30.5
36.5
48.5
56.0
64.0
68.0
8.0
12.0
14.5
15.0
20.5
24.5
28.5
31.0
18.5
24.0
30.5
36.5
48.5
56.0
64.0
68.0
20.0
27.0
34.0
37.5
52.5
58.0
67.0
72.0
1/4”
5/16”
3/8”
1/2”
5/8”
18.0
24.0
30.0
42.0
58.0
7.0
9.5
11.5
16.5
22.5
0.8
1.0
1.3
1.8
2.5
18.5
24.0
30.5
49.5
64.0
8.0
12.0
14.5
22.5
28.5
18.5
24.0
30.5
49.5
64.0
20.0
27.0
34.0
53.0
67.0
at 45°
MULTIBEND
at 90°
at 180°
For tube dia.
mm
Bending radius
R (mm)
Reserve length
L R mm
Minimum length
L M mm
Reserve length
L R mm
Minimum length
L M mm
Reserve length
L R mm
Minimum length
L M mm
8
10
12
14
15
16
18
24.0
30.0
36.0
42.0
48.0
48.0
54.0
9.5
12.0
14.0
16.5
19.0
19.0
21.0
1.0
1.3
1.5
1.8
2.0
2.0
2.3
24.0
30.5
36.5
42.0
48.0
48.0
54.0
10.0
14.5
15.5
19.5
22.0
22.0
26.0
24.0
30.5
36.5
42.5
48.0
48.0
54.5
26.0
32.5
37.5
44.0
53.0
53.0
58.0
43

Fitting Tools 1598KB Feb 18 2013 10:33:18 AM

Transcription

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