parts manual

Transcription

parts manual

HAMMERHEAD MOLE PNEUMATIC PIERCING TOOLS
PARTS MANUAL
MODELS
DESCRIPTION
PART NUMBER/RTM
2.50" (63 mm) CATAMOUNT™ WITH POWER PORT REVERSE
3.00" (75 mm) CATAMOUNT™ WITH POWER PORT® REVERSE
®
296304187 (RTM-028)
296306750 (RTM-027)
296304026 (RTM-113)
FOR ORDERING OR PRICING INFORMATION, VISIT OUR WEBSITE
AT WWW.HAMMERHEADTRENCHLESS.COM TO LOCATE YOUR LOCAL AUTHORIZED HAMMERHEAD DEALER
PRELIMINARY PARTS MANUAL | UPDATED 5/22/2009
PARTS MANUAL INTRODUCTION
PARTS MANUAL INTRODUCTION
CATAMOUNT™ WITH POWER PORT® REVERSE PIERCING TOOL MODELS
HOW TO USE THIS MANUAL
ORDERING PARTS
This manual contains illustrations and parts list of components
and assemblies which make up the machine. Each page consists
of the name of the assembly or component, a figure number, reference numbers, part numbers, part names, and the quantities of the
parts used.
Parts for repair or replacement are available through the worldwide network of authorized HammerHead dealers.
Assembly or component names help identify the illustration and
parts for each figure. This name also helps locate the general area
of the machine where the assembly or component can be located.
Figure numbers are used to identify each assembly or component
and to group these assemblies or components into major categories.
Reference numbers shown in a column refers to the numbered
parts in the illustration. This ties the part in the illustration to the
part number and description in the parts list. Part numbers are
used to identify individual parts or part assemblies.
UPDATING AND REORDERING MANUALS
The parts lists, illustrations, and specifications in this manual are
based on the latest information available at the time of publication.
Your machine may have product improvements and options not
yet contained in this manual. Please check the web site www.hammerheadtrenchless.com for any updates.
Part descriptions provide the name of the part, plus additional information such as dimensional specifications and what parts are
grouped together to form part assemblies, which helps you identify the part(s).
Earth Tool Company LLC reserves the right to make changes at
any time without notice or obligation to you.
Quantities listed for each figure are only for that assembly or component and not the total used per machine unless stated so in the
“Remarks” column.
A copy of this manual is supplied with each machine. Additional
copies are available through your dealer. When ordering additional
manuals, use the reorder number listed on the front cover and the
quantity needed.
Parts are listed by part number in numerical order in the back portion of the manual. After each part number is a list of references
where the part is used in the manual.
This parts manual is not intended to be a complete guide for machine service or repairs. Contact your HammerHead dealer for any
of your service or technical requirements.
2
Use only authorized HammerHead parts for repair or replacement.
Always give the serial number and model number of the machine
for which parts are being ordered. When ordering parts for component(s), which are not manufactured by HammerHead Manufacturing, also give the serial number of that component(s). Order all
parts by part number, part name, and quantity needed.
Your dealer will receive notice of these changes and can assist you
with accurate parts identification when ordering.
GLOSSARY OF TERMS
RH – Replaceable Head, SR – Screw Reverse, PP – Power Port,
AH – Active Head, CAT – Catamount, SW – Sidewalker, AR – Air
Reverse
For the latest in trenchless equipment and solutions,
visit our website at www.hammerheadtrenchless.com.
PARTS MANUAL TABLE OF CONTENTS
CATAMOUNT™ WITH POWER PORT® REVERSE PIERCING TOOL MODELS
PARTS MANUAL TABLE OF CONTENTS
TABLE OF CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
DECAL SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SECTION 1
Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–6
Decal Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
PIERCING TOOLS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SECTION 2
2.50" (63 mm) Catamount™ With Power Port® Reverse, Part Number 296304187 (RTM-028). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7–8
3.00" (75 mm) Catamount™ With Power Port® Reverse, Part Number 296306750 (RTM-027) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9–10
4.375" (111 mm) Catamount™ With Power Port® Reverse, Part Number 296304026 (RTM-113) . . . . . . . . . . . . . . . . . . . . . . . . . . . 11–12
OILERS, LUBRICANTS, HOSES AND FITTINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SECTION 3
Oiler Assembly, Oiler Fittings and Lubricants. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13–14
Hoses and Hose Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15–16
PIPE PULLING KITS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SECTION 4
2" Pipe Pulling Kit for 2.50" (63 mm) Catamount with Power Port® Reverse Piercing Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17–18
2" Pipe Pulling Kit for 3.00" (75 mm) Catamount with Power Port® Reverse Piercing Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19–20
AUXILLARY TOOLS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SECTION 5
Gasline Puller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21–22
Aiming Sight Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23–24
Launch Platform for 3" (75 mm) Tools and Smaller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25–26
Launch Platform for 3" (75 mm) Tools and Larger. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27–28
Trench Support Frame Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29–30
For ordering or pricing information,
contact your local authorized HammerHead dealer.
3
DECALS
EXPLODED VIEW
DECALS
FIGURE 10-1
3
2
4
1
5
4
6
DECALS
PARTS LIST AND LOCATION
Number Part Number Description
Quantity Serial Number Remarks
296304087
Decal, Small Tool
1
2
296304088
Decal, Box
1
3
296260769
Decal, Whipping Hose
1
4
296278342
Decal, Hammerhead 12”
1
5
296276467
Decal, w/ Warnings
1
6
N/A
Decal, Catamount
1
Located on shipping box.
DECALS
1
FIGURE 10-2
4
6
1
5
5
EXPLODED VIEW – 296304187 (RTM-028)
2.50" (63 mm) CAT PP
FIGURE 20-1
7
1
4
6
5
4
14
2
13
12
3
11
10
2
9
8
6
PARTS LIST – 296304187 (RTM-028)
296331712
Body Assembly with Head
1
2
218333001
Striker Rings
3
3
296331704
Striker
1
4
296331713
Valve Ring Kit
1
5
248773001
Control Stud
1
6
296331711
Valve Replacement Kit
1
7
248771001
Control Sleeve
1
8
248770001
Control Stem
1
9
248769001
Rear Anvil
1
10
296253175
Isolator Halves
2
11
248767001
Tailcone
1
12
296276451
Tailbolts
4
13
207189001
External Whip
1
14
207842001
Bowes Coupling
1
15
296783342
Decal, HammerHead
1
Not shown
16
296304087
Decal, Small Tool
1
Not shown
2.50" (63 mm) CAT PP
1
2 Rings per kit
Order two for 1 set
7
3.00" (75 mm) CAT PP
FIGURE 20-2
7
1
4
6
5
4
14
2
13
12
3
11
10
2
9
8
8
PARTS LIST – 296306750 (RTM-027)
296331724
1
2
204933007
Striker Rings
3
3
296331716
Striker
1
4
296331725
Valve Ring Kit
1
5
248773001
Control Stud
1
6
296331723
1
7
296253172
Control Sleeve
1
8
296293658
Control Stem
1
9
296253170
Rear Anvil
1
10
296253175
Isolator Halves
2
11
296253171
Tailcone
1
12
204933021
Tailbolts
4
13
207189001
External Whip
1
14
207842001
Bowes Coupling
1
15
296783342
Decal, HammerHead
1
Not shown
16
296304087
Decal, Small Tool
1
Not shown
3.00" (75 mm) CAT PP
1
Two rings per kit
Order two for one set
9
4.375" (111 mm) CAT PP
FIGURE 20-3
7
1
4
6
5
4
2
13
3
12
11
2
10
9
8
10
PARTS LIST – 296304026 (RTM-113)
296327409
1
2
296327416
Striker Rings
3
3
296327412
Striker
1
4
296327429
Valve Ring Kit
1
5
296327418
Control Stud
1
6
296327415
1
7
296327419
Control Sleeve
1
8
296327430
Control Stem
1
9
296327413
Rear Anvil
1
10
296327421
Isolator Halves
2
11
296327414
Tailcone
1
12
204933021
Tailbolts
7
13
296327425
External Whip
1
14
296783342
Decal HammerHead
1
Not shown
15
296304087
Decal Small Tool
1
Not shown
4.375" (111 mm) CAT PP
1
Two rings per kit.
Order two for one set
11
OILER ASSEMBLY AND LUBRICANTS
EXPLODED VIEW – 296273113
FIGURE 30-1
13
12
8
6
2
7
10
3
1
4
11
12
5
9
PARTS LIST – 296273113
1
736007
2
Pipe Nipple 3/4”
1
205154007
Clip, Safety
2
3
205154011
Fitting 3/4“ Bowes
1
4
3379001
Valve, Ball 3/4”
1
5
205154003
Claw Fitting, 3/4”
1
6
296306501
Oiler Cap w/ O-Ring
1
Includes 7.
7
296287196
O-Ring - 123 Buna 70
1
Not shown.
8
N/A
String, Poly 1/16 x 27
1
9
296273113
Oiler Assembly
1
10
241041001
Gel Cap, HammerHead
1
11
205154005
Gasket, 3/4” Claw Fitting
1
12
241107001
Gasket
1
13
296276467
Decal, w/ Warnings
1
Lubricants – not shown on drawing.
205155001
Standard Tool Oil (Bottle)
1
1 US Gallon Jug
205156001
Standard Tool Oil (Case)
1
4 – 1 US Gallon Jugs/Case
205156003
Standard Tool Oil (Pail)
1
1 – 5 US Gallon Pail
205156005
Standard Tool Oil (Drum)
1
1 – 55 Gallon Drum
296304047
Biodegradeable Tool Oil (Bottle)
1
296304048
Biodegradeable Tool Oil (Pail)
1
1 – 5 US Gallon Pail
296304049
Biodegradeable Tool Oil (Drum)
1
1 – 55 Gallon Drum
211689001
Winter Tool Oil (Case)
1
13
HOSES AND FITTINGS
EXPLODED VIEW
FIGURE 30-2
HOSES AND FITTINGS
2
1
3
5
5
4
6
7
8
14
HOSES AND FITTINGS
PARTS LIST
Number Part Number
Description
213827001
Female Swivel Coupling
1
2
213826001
Male Swivel Coupling
1
3
213825001
Quick Reverse Swivel Kit
1
Incl: 1 and 2
4
205158001
Coupling, Female Dixon
1
Incl: 5, Qty 2
5
241107001
Gasket
2
6
210098001
Coupler, 3/4 M HDx3/4 Male NPT
1
7
616085
Hose 3/4x600 - 12FNPT 110 PSI
1
8
208267001
50’ Hose w/ Couplings
1
HOSES AND FITTINGS
1
15
PULLING KIT – 2.50" (63 mm) CATAMOUNT POWER PORT
PULLING KIT – 2.50" (63 mm) CAT PP
FIGURE 40-1
1
4
6
3
5
2
7
8
16
KIT
296270634
Pulling Kit – 2" Pipe
1
1
296304050
Hex Key, 7⁄16" Long
1
2
209179001
Pneumatic Fitting w/ Eyebolt
1
3
209187001
Quick Link, ⁄16
1
4
209191001
Pulling Chain 50'
1
5
208615001
Tool Cable
1
6
219039001
Clevis Nut
1
7
296270633
Pipe Pilot 2 1⁄2" Pulling Kit
1
8
221634001
Tensioner Frame Rachet Style
1
3
Includes 1 through 8.
17
FIGURE 40-2
6
4
3
2
5
7
1
8
18
KIT
296264989
Pipe Pulling Kit – 2" Pipe
1
1
296304050
Hex Key, 7⁄16" Long
1
2
209179001
Pneumatic Fitting w/ Eyebolt
1
3
209187001
Quick Link, ⁄16
1
4
209191001
Pulling Chain
1
5
208615001
Tool Cable
1
6
219039001
Clevis Nut
1
7
296270637
Pipe Pilot
1
8
221634001
Tensioner Frame
1
3
Includes 1 through 8.
Includes 1.
19
GASLINE PULLER
EXPLODED VIEW
GASLINE PULLER
FIGURE 50-1
2
1
20
GASLINE PULLER
PARTS LIST
238785001 Gasline Puller 1⁄2" – 1" without fitting
1
2
238774001 Fitting, 3⁄8" NPT
1
GASLINE PULLER
1
21
AIMING SIGHT KIT
FIGURE 50-2
AIMING SIGHT KIT
1
6
5
11
4
8
3
10
7
13
2
12
5
22
AIMING SIGHT KIT
Part Number
Description
KIT
296287174
Aiming Site Kit with Staff
1
Includes items 1 through 13.
1
296287173
Aiming Site Assembly
1
2
N/A
Pole Connector
1
3
N/A
Scope Base Connector
1
4
N/A
Scope Mount Base
1
5
296293700
Scope with Mounts
1
6
296293696
Scope Cover
1
7
N/A
Smart-Lok Pole
1
8
296293697
Scope Level
1
9
N/A
Bolt, 1⁄4-20 x 1.0"
1
10
296293698
Adjustment Knob
1
11
N/A
Spring Pin, 1⁄4" X 2.0"
1
12
N/A
Base Angle
1
13
296287175
Pole, Target Staff
1
AIMING SIGHT KIT
Number
23
LAUNCH PLATFORM – 3.00" TOOLS AND SMALLER
LAUNCH PLATFORM – 3" TOOLS AND SMALLER
FIGURE 50-3
9
12
4
11
6
15
5
14
3
8
10
7
2
1
24
13
LAUNCH PLATFORM – 3.00" TOOLS AND SMALLER
1
296276325
2
LAUNCH PLATFORM – 3" TOOLS AND SMALLER
Launch Platform
1
N/A
Weldment, Base Angle
1
3
N/A
Weldment, Guide Plate
1
4
N/A
Weldment, Tool Cradle
1
5
296276320
Knob 3⁄8" – 16 Thru Thread
2
6
296276321
Knob, Shoe Assembly
2
7
N/A
Bolt 3⁄8" – 16 Grade 5
1
8
N/A
Locknut 3⁄8" – 16 Grade 5
1
9
296276314
Hold Down Roll
1
10
296276319
Machined Steel Clevis
1
11
296276318
Metric Machined Steel Clevis
1
12
296276322
Knob, Steel Knurkled - Rim
1
13
N/A
Bolt, Carriage ⁄8" – 16 x 1.25
2
14
296271869
Washer, 3⁄8" Hardened
2
15
296276324
Ground Stake
4
3
25
LAUNCH PLATFORM – 4.00" AND LARGER PIERCING TOOLS
LAUNCH PLATFORM – 4.00" AND LARGER TOOLS
FIGURE 50-4
2
1
26
LAUNCH PLATFORM – 4.00" AND LARGER PIERCING TOOLS
KIT
231986001
1
2
LAUNCH PLATFORM – 4.00" AND LARGER TOOLS
Launching Platform Kit
1
925-0002
Stake
4
925-0003
Launching Platform
1
27
TRENCH SUPPORT FRAME KIT
FIGURE 50-5
2
3
1
3
28
2
296327261
Trench Support Frame Kit
1
1
296327259
Cargo Bar
2
2
296327260
Slide Collar Assembly
4
3
296293698
Adjustment Knob
4
KIT
29
FOR ORDERING OR PRICING INFORMATION, VISIT OUR WEBSITE
AT WWW.HAMMERHEADTRENCHLESS.COM TO LOCATE YOUR LOCAL AUTHORIZED HAMMERHEAD DEALER
Earth Tool Company LLC reserves the right to make changes in engineering, design and specifications; add improvements; or discontinue manufacture at any time without notice or obligation. HAMMERHEAD LOGO, HAMMERHEAD
MOLE, POWER PORT and ACTIVE HEAD are registered trademarks and CATAMOUNT is a trademark of Earth Tool Company LLC, Oconomowoc, WI. ©2009 Earth Tool Company LLC. All Rights Reserved. PN: L308-040910K

parts manual

Transcription

Similar documents