rapidship brochure
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rapidship brochure
Powered Conveyor RAPIDSHIP CONVEYORS RapidSHIP Conveyors and Accessories Great Products. Fast Delivery. Roller Conveyor Gravity Conveyor Lift Tables Components RapidSHIP Conveyors and Accessories Who is Siemens Dematic? For more than sixty years, Siemens Dematic has been designing and building material handling equipment and systems. In that time, we've pioneered many industry "firsts," including the first accumulating conveyor and the first high-speed sortation system. Siemens Dematic has become known for its superior engineering expertise in tailoring and implementing comprehensive distribution systems for many diverse applications. The exceptional performance and reliability of our automatic guided vehicle systems, automated storage/retrieval systems, and package and heavy unit load conveyors have proven themselves over the years with Fortune 500 companies around the globe. This catalog offers other resources in conveying excellence – RapidSHIP Conveyors and Accessories. Now it's possible for you to get the same reliable material handling equipment, typically used in large systems, in smaller, Siemens Dematic designed and tested packages. Now you can apply this line of products in modular, "do-it-yourself" fashion. From gravity to powered conveyor to lift tables, you'll find a wide range of products designed to help you meet your material handling needs and increase your productivity. Siemens Dematic has developed a Parts and Service Department to keep the conveyor units we provide well maintained and running smoothly. In fact, emergency service is available to keep your products moving and your business in the black. There are a number of available service options for you to consider. RapidSHIP Conveyor Units... 48 hour shipments guaranteed, or we'll pay the freight. Siemens Dematic is dedicated to helping you get on-track with your material handling equipment as quickly as possible. All units are in stock and ready for fast shipment to your door, and at lower prices than other major suppliers. If you take us up on it, we'll guarantee the products indicated in red will be shipped within 48 hours or we'll pay the freight.* It's that simple. Call our toll free number between 8 A.M. and 5 P.M. EDT, or copy, fill out and FAX the Order Form on the back page. We're ready to help you boost your productivity and keep your company moving forward. 48 Hour Shipping Schedule • RapidSHIP 48 hour shipment guarantee is based on receipt of order. Orders received after 2:00 p.m. E.D.T. are considered next business day orders. • All weights in this catalog are conveyor weights only, excluding accessories. • All conveyor sections are shipped assembled with the exception of belt and supports, and are ready to be bolted together and installed. • 48 hour shipment applies only to units indicated in red throughout this catalog. RAPIDSHIP CONVEYORS www.rapidship.com Terms and Conditions Freight Terms - All equipment shipped F.O.B. shipping point collect. Prices - Prices are subject to change without notice. Order Cancellation - Special equipment and non-standard products, not shown in the catalog, are subject to cancellation charges. Damaged or Lost Shipments - Check your order immediately upon arrival. All damages must be noted on delivery receipt. All damages and shortages must be called into the trucker immediately. All damaged products must be kept for the trucker to inspect. At that time you will file a claim with your trucker. As a courtesy, please contact RapidSHIP personnel with this information. Returns - To return merchandise, you must call RapidSHIP personnel for a return authorization number. No returns will be accepted without a return authorization number. Include with your return a copy of the invoice or packing slip. Any claims for discrepancies must be made within 7 days of receipt of merchandise. Restocking fees - A 20% re-stocking fee will be applied to all returned merchandise. The freight must be prepaid for all merchandise returned. * The 48 hour shipping guarantee is based on a standard size order. At the time a large quantity of a certain product is required or a sizeable dollar amount order is placed the RapidSHIP personnel have the right to deny the 48 hour shipment based on the current equipment in stock. Applies only to model numbers indicated in red throughout the catalog. Call for other lead times. Note: At your discretion, if a product substitution is available and approved, the RapidSHIP personnel will guarantee the 48 hour shipment terms. Call for other lead times. 4-WEEK 48-hour Lead Time Specific Lead Times are indicated within icon Order online at: www.rapidship.com • FAX: 1-616-913-5370 • CALL: 1-800-530-9153 FOR IMMEDIATE QUOTE 2 Table of Contents RAPIDSHIP CONVEYORS www.rapidship.com Terms and Conditions................................................................................................................................ Table of Contents ...................................................................................................................................... 2 3 Gravity Conveyor Model 100 Straight Gravity Wheel Conveyor ......................................................................................... 4 Model 100 Curved Gravity Wheel Conveyor .......................................................................................... 5 Model 200 1.4" Diameter Straight Gravity Roller Conveyor ................................................................... 6 Model 200 1.4" Diameter Curved Gravity Roller Conveyor .................................................................... 7 Model 200 1.9" Diameter Straight Gravity Roller Conveyor ................................................................... 8 Model 200 1.9" Diameter Curved Gravity Roller Conveyor .................................................................... 9 2.5" Diameter Straight Gravity Roller Conveyor .................................................................................... 10 Span-Track for Decks ............................................................................................................................ 12 Model B/F 200 Expandable Conveyor.................................................................................................... 23 Power Conveyor Model 405 Slider Bed Conveyor ............................................................................................................ 14 Model 410 Belt-On-Roller Conveyor ...................................................................................................... 16 Model 460 Empty Carton Conveyor ...................................................................................................... 18 Model 975 Horizontal Belt Turn ............................................................................................................ 20 Model 985 Live Roller Curve Conveyor.................................................................................................. 22 Model 996 Round Belt Live Roller Curves .............................................................................................. 24 Model 996 Round Belt Live Roller Junctions .......................................................................................... 26 Model 1102 Live Roller Conveyor ......................................................................................................... 28 Model 1211 V-Bottom Belt Wheel APC Conveyor................................................................................... 30 Model 1256 Lineshaft Conveyor .......................................................................................................... 32 Model 1265 Sensor Rollers .................................................................................................................. 34 Model 1265 Photo Eye Sensors ............................................................................................................ 36 Model 1274 V-Bottom Belt Live Roller Accumulation Conveyor.............................................................. 38 Chain Driven Live Roller Conveyor ........................................................................................................ 40 Cantilevered Extendable Conveyor........................................................................................................ 42 Ancillary Equipment Gate Sections ....................................................................................................................................... 44 Ball Transfer Plates .............................................................................................................................. 45 Hydraulic Scissors Lifts ......................................................................................................................... 46 Pneumatic Scissors Lifts ....................................................................................................................... 47 Model 3010 Flow Track ........................................................................................................................ 54 Model 1800 Guide Drums and Wheels.................................................................................................. 55 Model 1800 Traffic Controllers ............................................................................................................. 56 Accessories Supports .............................................................................................................................................. 48 Guard Rails........................................................................................................................................... 51 Hand Case Stops and Fixed Angle End Stops and Roller Activator Belt ................................................... 53 Controls ..................................................................................................................................................... 57 Sub Assemblies ......................................................................................................................................... 58 Replacement Parts .................................................................................................................................... 69 AC Motorized Rollers ................................................................................................................................. 79 DC Motorized Rollers ................................................................................................................................. 80 Warranty and Buyer Information .............................................................................................................. 81 Conveyor Angle Chart ............................................................................................................................... 82 Order Form ................................................................................................................................................ 83 Order online at: www.rapidship.com • FAX: 1-616-913-5370 • CALL: 1-800-530-9153 FOR IMMEDIATE QUOTE 3 RAPIDSHIP CONVEYORS MODEL 100 www.rapidship.com STRAIGHT GRAVITY WHEEL CONVEYOR Light, portable, and highly reliable, our wheel conveyors are an excellent choice for flat-bottom items of moderate weight such as cartons, crates, cases, lumber, sheet metal and totes. The excellent tracking characteristics prevent side-sliding reducing the need for guard rails and is well suited for long operating lengths. STANDARD SPECIFICATIONS Length: 5', 10' Widths: 12", 18", 24" Frame: 2-1/2" deep 12 gauge galvanized steel, or 1/8" thick aluminum channels with 1" flanges Wheels: 1-15/16" diameter galvanized steel or aluminum. Steel ball bearings run in hardened raceway with lifetime grease lubrication. Wheels/ft. -10 in 12" widths, 16 in 18" widths, 20 in 24" widths. 12", 18", 24" 1" 3/8" Axles: 1/4" diameter spaced on 3" centers Connectors: Hooks on one end and bar at other end 2-1/2" Supports: See pages 48 - 49 Spacers T.O.W. (Top of Wheel) = Support Height + 2 7/8" Guard Rail: See page 51 Center Band Support Accessories: See page 53 ALLOWABLE DISTRIBUTED LOAD (lbs/ft) Wheel Material Length (feet) Galvanized Steel Aluminum Aluminum & Steel 5 10 5 10 Frame 12" 18" & 24" Width Widths 250 41 120 14 5' or 10' 249 38 146 12 Cross Member Bar Hook ORDER BY MODEL NUMBER GALVANIZED FRAME STEEL WHEELS ALUMINUM FRAME STEEL WHEELS ALUMINUM FRAME ALUMINUM WHEELS Length (ft.) 5 10 5 10 5 10 12" Overall Width 10 Wheels per ft. Model Number Weight (lbs.) STK0100AAA 40 STK0100ABA 72 N/A N/A N/A N/A STK0100CAA 21 STK0100CBA 40 18" Overall Width 16 Wheels per ft. Model Number Weight (lbs.) STK0100AAB 46 STK0100ABB 90 STK0100BAB 36 STK0100BBB 68 STK0100CAB 28 STK0100CBB 52 24" Overall Width 20 Wheels per ft. Model Number Weight (lbs.) STK0100AAC 58 STK0100ABC 111 STK0100BAC 46 STK0100BBC 87 STK0100CAC 35 STK0100CBC 65 Please call for pricing and other models not shown. Order online at: www.rapidship.com • FAX: 1-616-913-5370 • CALL: 1-800-530-9153 FOR IMMEDIATE QUOTE 4 RAPIDSHIP CONVEYORS MODEL 100 www.rapidship.com CURVED GRAVITY WHEEL CONVEYOR Ideal for flat-bottom items of moderate weight such as crates, cartons, cases, lumber, sheet metal and totes. These wheel curve sections are highly reliable for moving product around corners. STANDARD SPECIFICATIONS Degree: 90° Widths: 12", 18", 24" Radius for 45° and 90°: 48" outside radius for 12" and 18" widths, and 60" for 24" widths. 36" inside radius for 12" and 24" widths, and 30" for 18" widths. Frame: 2-1/2" deep 12 gauge galvanized steel, or 1/8" thick aluminum channels with 1" flanges Wheels: 1-15/16" diameter galvanized steel or aluminum. Steel ball bearings run in hardened raceway with lifetime grease lubrication. Axles: 1/4" diameter spaced on 3" centers Connectors: Hooks and bars at both ends Supports: See pages 48 - 49 T.O.W. = Support Height + 2-7/8" Guard Rail: See page 51 Accessories: See page 53 12", 18", 24" 1" 3/8" 2-1/2" Spacers Inside Radius Outside Radius Center Band Support ORDER BY MODEL NUMBER Degree 4-WEEK GALVANIZED FRAME STEEL WHEELS ALUMINUM FRAME STEEL WHEELS ALUMINUM FRAME ALUMINUM WHEELS 45 90 N/A 90 45 90 12" Overall Width 48" Outside Radius Model Number Weight (lbs.) STK0100ADA 24 STK0100ACA 39 N/A N/A N/A N/A STK0100CDA 14 STK0100CCA 24 18" Overall Width 48" Outside Radius Model Number Weight (lbs.) STK0100ADB 29 STK0100ACB 50 N/A N/A STK0100BCB 37 STK0100CDB 17 STK0100CCB 28 24" Overall Width 60" Outside Radius Model Number Weight (lbs.) STK0100ADC 45 STK0100ACC 84 N/A N/A STK0100BCC 64 STK0100CDC 25 STK0100CCC 47 Please call for pricing and other models not shown. Order online at: www.rapidship.com • FAX: 1-616-913-5370 • CALL: 1-800-530-9153 FOR IMMEDIATE QUOTE 5 RAPIDSHIP CONVEYORS MODEL 200 www.rapidship.com 1.4" DIAMETER STRAIGHT GRAVITY ROLLER CONVEYOR Tightly spaced gravity rollers from Siemens Dematic provide a strong conveying surface for materials such as fiber and metal drums, slatted crates, baskets, barrels, kegs, and even soft flexible materials. STANDARD SPECIFICATIONS Length: 5', 10' Widths: 12", 18", 24" Frame: 2-1/2" deep 12 gauge galvanized steel channels with 1" flanges 12", 18", 24" Rollers: 1.4" diameter, 18 gauge, galvanized steel with plated bearing shell, steel balls, unsealed and greased 1" 3/16" Axles: 1/4" diameter steel on 1.5", 3", 4.5", 6" centers 2-1/2" Supports: See pages 48 - 49 T.O.R. (Top of Roller) = Support Height + 2-11/16" Guard Rail: See page 51 Cross Member Accessories: See page 53 1.4" Dia. Roller ALLOWABLE DISTRIBUTED LOAD (lbs/ft) Length (feet) 5 10 1.5" 192 55 Roller Centers 3" 4.5" 160 112 56 57 5' or 10' 6" 80 58 ORDER BY MODEL NUMBER 12" Overall Width Length (ft.) Roller Centers (inches) 18" Overall Width 24" Overall Width Model Number Weight Model Number Weight Model Number Weight STK0200GAB STK0200GBB 52 95 STK0200GAC STK0200GBC 70 120 5 10 1.5 1.5 STK0200GAA STK0200GBA 39 76 5 10 3 3 STK0200AAA STK0200ABA 34 66 STK0200AAB STK0200ABB 45 87 STK0200AAC STK0200ABC 56 108 5 10 4.5 4.5 STK0200BAA STK0200BBA 29 56 STK0200BAB STK0200BBB 38 71 STK0200BAC STK0200BBC 46 86 5 10 6 6 STK0200CAA STK0200CBA 26 50 STK0200CAB STK0200CBB 33 62 STK0200CAC STK0200CBC 39 74 Please call for pricing and other models not shown. Order online at: www.rapidship.com • FAX: 1-616-913-5370 • CALL: 1-800-530-9153 FOR IMMEDIATE QUOTE 6 RAPIDSHIP CONVEYORS MODEL 200 www.rapidship.com 1.4" DIAMETER CURVED GRAVITY ROLLER CONVEYOR Gravity roller curves are perfect for materials such as fiber and metal drums, slatted crates, baskets, barrels, kegs, and even soft flexible materials. STANDARD SPECIFICATIONS Degree: 90° Widths: 12", 18", 24" Radius: 36" inside radius. 48" outside radius for 12" widths, 54" for 18" widths, and 60" for 24" widths Frame: 2-1/2" deep, 12 gauge galvanized steel channels with 1" flanges Rollers: 1.4" diameter, 18 gauge, galvanized steel with plated bearing shell, steel balls, unsealed and greased Axles: 1/4" diameter steel on nominal 2" outside centers Supports: See page 48 - 49 T.O.R. = Support Height + 2-11/16" Guard Rail: See page 51 Accessories: See page 53 12", 18", 24" 1" 3/16" 2-1/2" Inside Radius Cross Member Outside Radius 1.4" Dia. Roller ORDER BY MODEL NUMBER 12" Overall Width 48" Outside Radius 18" Overall Width 54" Outside Radius 24" Overall Width 60" Outside Radius Degree Model Number Weight (lbs.) Model Number Weight (lbs.) Model Number Weight (lbs.) 90 STK0200ACA 56 STK0200ACB 76 STK0200ACC 97 Please call for pricing and other models not shown. Order online at: www.rapidship.com • FAX: 1-616-913-5370 • CALL: 1-800-530-9153 FOR IMMEDIATE QUOTE 7 RAPIDSHIP CONVEYORS MODEL 200 www.rapidship.com 1.9" DIAMETER STRAIGHT GRAVITY ROLLER CONVEYOR Tightly spaced gravity rollers from Siemens Dematic provide a strong conveying surface for materials such as fiber and metal drums, slatted crates, baskets, barrels, kegs, and even soft flexible materials. STANDARD SPECIFICATIONS Length: 5', 10' Widths: 12", 18", 24", 30", 36" Frame: 3-1/2" deep, 10 gauge galvanized steel channels with 1-1/8" flanges Rollers: 1.9" diameter, 16 gauge, galvanized steel 5' or 10' Axles: 7/16" hex steel on 3", 4", 6" centers Supports: See page 48 - 49 Cross Member T.O.R. = Support Height + 3-13/16" Guard Rail: See page 51 Accessories: See page 53 ALLOWABLE DISTRIBUTED LOAD (lbs/ft) Length (feet) 5 10 3" 254 121 Roller Centers 4" 258 124 12", 18", 24", 30", 36" 6" 260 127 5/16" 1-1/8" 3-1/2" Cross Member 1.9" Dia. Roller ORDER BY MODEL NUMBER 12" Overall Width 18" Overall Width 24" Overall Width Length (ft.) Roller Centers (inches) Model Number Weight (lbs.) Model Number Weight (lbs.) Model Number Weight (lbs.) 5 10 5 10 5 10 3 3 4 4 6 6 STK0200DAA STK0200DBA STK0200EAA STK0200EBA STK0200FAA STK0200FBA 60 139 58 109 54 95 STK0200DAB STK0200DBB STK0200EAB STK0200EBB STK0200FAB STK0200FBB 83 166 70 139 63 126 STK0200DAC STK0200DBC STK0200EAC STK0200EBC STK0200FAC STK0200FBC 105 209 88 174 85 170 30" Overall Width 36" Overall Width Length (ft.) Roller Centers (inches) Model Number Weight (lbs.) Model Number Weight (lbs.) 5 10 5 10 5 10 3 3 4 4 6 6 STK0200DAD STK0200DBD STK0200EAD STK0200EBD STK0200FAD STK0200FBD 132 246 102 203 95 190 STK0200DAE STK0200DBE STK0200EAF STK0200EBF STK0200FAF STK0200FBF 160 295 126 234 109 215 Call for other widths and roller centers. Order online at: www.rapidship.com • FAX: 1-616-913-5370 • CALL: 1-800-530-9153 FOR IMMEDIATE QUOTE 8 RAPIDSHIP CONVEYORS MODEL 200 www.rapidship.com 1.9" DIAMETER CURVED GRAVITY ROLLER CONVEYOR Gravity roller curves are perfect for materials such as fiber and metal drums, slatted crates, baskets, barrels, kegs, and even soft flexible materials. STANDARD SPECIFICATIONS Degree: 90° Widths: 12", 18", 24", 30", 36" Radius: 34-7/8” inside radius. 47” outside radius for 12” widths, 53” outside radius for 18” widths, 59” for 24” widths, 65” for 30” widths, and 71” for 36” widths Frame: 3-1/2" deep, 10 gauge galvanized steel with 1-1/8" flanges Rollers: 1.9" diameter, 16 gauge, galvanized steel Axles: 7/16" hex steel on following nominal outside centers: 3” for 18” widths, 4” for 24”, 30” and 36” widths Supports: See page 48 - 49 T.O.R. = Support Height + 3-11/16" Guard Rail: See page 51 Accessories: See page 53 12", 18", 24", 30", 36" 1-1/8" Inside Radius 5/16" Outside Radius 3-1/2" Cross Member 1.9" Dia. Roller ORDER BY MODEL NUMBER 12" Overall Width 47" Outside Radius 18" Overall Width 53" Outside Radius 24" Overall Width 59" Outside Radius Degree Model Number Weight (lbs.) Model Number Weight (lbs.) Model Number Weight (lbs.) 90 STK0200DCA 92 STK0200DCB 114 STK0200DCC 145 30" Overall Width 65" Outside Radius 36" Overall Width 71" Outside Radius Degree Model Number Weight (lbs.) Model Number Weight (lbs.) 90 STK0200DCD 179 STK0200DCE 219 Please call for pricing and other models not shown. Order online at: www.rapidship.com • FAX: 1-616-913-5370 • CALL: 1-800-530-9153 FOR IMMEDIATE QUOTE 9 2.5” DIA. ROLLER CONVEYOR RAPIDSHIP CONVEYORS www.rapidship.com 2.5" DIAMETER STRAIGHT GRAVITY ROLLER CONVEYOR Gravity rollers are used in permanent installations. They provide an economical means of carrying heavy weight packages, pallets, drums, etc. The large diameter rollers and structural steel frames offer greater capacity for heavy applications. STANDARD SPECIFICATIONS Length: 5', 10' straight sections Between Frame Widths: 14” through 50” in full one inch increments (Larger widths available) End Couplers: Bolt on type for bolting sections together Frame: 4" deep x 1-1/2” flange 7 gauge painted steel Rollers: 2-1/2" diameter x 11 gauge, steel tubing. Grease packed ball bearings both ends. Axles: 11/16" spring retained hex steel on 3” and 6” centers. Supports: See page 50 T.O.R. = Support Height + 4-1/4" Guard Rail: Refer to option on this page ALLOWABLE DISTRIBUTED LOAD (lbs/ft) Support Centers Frame Capacity Max. Uniformly Distrib. Load 5' 5200 10' 2100 Roller Capacity Max. Load Per Roller 650 OPTION: Rollers are set low, below the frame, and allows the side channels to be used as guards. Order online at: www.rapidship.com • FAX: 1-616-913-5370 • CALL: 1-800-530-9153 FOR IMMEDIATE QUOTE 10 2.5” DIA. ROLLER CONVEYOR RAPIDSHIP CONVEYORS www.rapidship.com 2-WEEK ORDER BY MODEL NUMBER 17" Overall Width 14” Between Frame 21" Overall Width 18” Between Frame 25" Overall Width 22” Between Frame Length (ft.) Roller Centers (inches) Model Number Weight (lbs.) Model Number Weight (lbs.) Model Number Weight (lbs.) 5 10 5 10 3 3 6 6 STK4000AAC STK4000ABC STK4000CAC STK4000CBC 175 350 118 228 STK4000AAD STK4000ABD STK4000CAD STK4000CBD 205 409 135 261 STK4000AAE STK4000ABE STK4000CAE STK4000CBE 236 472 153 296 ORDER BY MODEL NUMBER 29" Overall Width 26” Between Frame 35" Overall Width 32” Between Frame 41" Overall Width 38” Between Frame Length (ft.) Roller Centers (inches) Model Number Weight (lbs.) Model Number Weight (lbs.) Model Number Weight (lbs.) 5 10 5 10 3 3 6 6 STK4000AAF STK4000ABF STK4000CAF STK4000CBF 268 536 171 330 STK4000AAG STK4000ABG STK4000CAG STK4000CBG 315 629 198 382 STK4000AAH STK4000ABH STK4000CAH STK4000CBH 361 722 221 433 ORDER BY MODEL NUMBER 47" Overall Width 44” Between Frame 53" Overall Width 50” Between Frame Length (ft.) Roller Centers (inches) Model Number Weight (lbs.) Model Number Weight (lbs.) 5 10 5 10 3 3 6 6 STK4000AAK STK4000ABK STK4000CAK STK4000CBK 396 759 235 451 STK4000AAL STK4000ABL STK4000CAL STK4000CBL 429 790 242 477 Call for other widths and roller centers available. Order online at: www.rapidship.com • FAX: 1-616-913-5370 • CALL: 1-800-530-9153 FOR IMMEDIATE QUOTE 11 RAPIDSHIP CONVEYORS SPAN-TRACK FOR DECKS www.rapidship.com CARTON FLOW TRACK THAT DROPS INTO SINGLE DEEP PALLET RACK. Patented Deck Span-Track has built-in front and rear carton stops with label holders. Track can be 3', 3'6", 4', 4'6", 5' long. Track must match upright dimensions. Side channels are 14 gauge galvanized steel with 3/4" diameter aluminum rollers. Track can be added to any standard beam. No shelves, hangers or retainers are required to support track. Just add to pallet rack and create carton flow. STANDARD SPECIFICATIONS Capacity: 50 lbs./ft. Widths: 9", 12", 15" Frame: 2-1/8" deep, 14 gauge galvanized steel Rollers: 3/4" diameter, aluminum ORDER BY MODEL NUMBER 2-WEEK Length 3' 3' 6" 4' 4' 6" 5' 9" Overall Width 12" Overall Width 15" Overall Width Centers Model Number Wght (lbs) Model Number Wght (lbs) Model Number Wght (lbs) 1" 98S491X36 10 98S4121X36 13 98S4151X36 15 1" 98S491X42 12 98S4121X42 15 98S4151X42 17 1" 98S491X48 13 98S4121X48 17 98S4151X48 19 1" 98S491X54 15 98S4121X54 19 98S4151X54 21 1" 98S491X60 17 98S4121X60 20 98S4151X60 23 3' 3' 6" 4' 4' 6" 5' 2" 2" 2" 2" 2" 98S492X36 98S492X42 98S492X48 98S492X54 98S492X60 9 10 11 13 14 98S4122X36 98S4122X42 98S4122X48 98S4122X54 98S4122X60 11 12 14 15 17 98S4152X36 98S4152X42 98S4152X48 98S4152X54 98S4152X60 12 13 15 16 18 3' 3' 6" 4' 4' 6" 5' 3" 3" 3" 3" 3" 98S493X36 98S493X42 98S493X48 98S493X54 98S493X60 9 10 11 13 14 98S4123X36 98S4123X42 98S4123X48 98S4123X54 98S4123X60 9 10 12 14 15 98S4153X36 98S4153X42 98S4153X48 98S4153X54 98S4153X60 11 12 14 15 17 Order online at: www.rapidship.com • FAX: 1-616-913-5370 • CALL: 1-800-530-9153 FOR IMMEDIATE QUOTE 12 SPAN-TRACK FOR DECKS RAPIDSHIP CONVEYORS www.rapidship.com LOW PROFILE SPAN-TRACK FOR CARTON FLOW. LENGTHS GREATER THAN 5'. Span-Track (low profile model) can be added to pallet rack greater than 5 feet deep. Low profile Span-Track spans between front and rear beams by use of hangers. It is available “to-the-inch” cut lengths up to 12 ft. For delivery and pricing information call the RapidSHIP personnel. Order online at: www.rapidship.com • FAX: 1-616-913-5370 • CALL: 1-800-530-9153 FOR IMMEDIATE QUOTE 13 RAPIDSHIP CONVEYORS MODEL 405 www.rapidship.com SLIDER BED CONVEYOR Slider bed conveyor is an economical power conveyor system ideal for widely varying load shapes and sizes. The low friction belt slides on top of a strong steel supporting bed for optimal load stability. Crates, bags, bundles, rolls and packaged goods are transported with ease. Available with ruff top belt material for incline and decline applications. Standard center drive units are suitable for two way operation. STANDARD SPECIFICATIONS Widths: 12”, 18”, 24”, 30”, 36” Frame: 5-1/2” deep, 12 gauge painted steel. 5’ and 12’ long bed sections Center Drive: 7’6” long bed, 8” diameter drive pulley with a 2-7/16” diameter shaft stepped down to 1-316” Belt Take-Up: 26” of manual screw take-up in the center drive Speed: 60 fpm 12", 18", 24", 30", 36" Motor: 3/4 hp C-Face, 208/230/460/480 volt, 60 cycle, 3 phase, totally enclosed 8", 12", 18", 24", 30" End Pulley: 4” diameter pulley with a 1-7/16” diameter shaft 1/8" 5-1/4" Pop-Out Safety Rollers: Located at each end of the conveyor Return Rollers: 1.9” diameter, 16 gauge steel with plated bearing shell, steel balls, unsealed and greased 1.9" Dia. Return Roller Belt: Black PVC-90 friction surface x friction surface; 8”, 12”, 18”, 24”, 30” widths Supports: 24” to 36” adjustable floor supports at each end and at bed joints. Diagonal braces at each end and an extra pair for conveyors over 50’ long. For other support heights, see page 48. OPTIONAL SPECIFICATIONS Motor: 3/4 hp single phase, 115/230V. 1 hp, 3 phase, 208/230/460/480V. 1 hp, single phase, 115/230V. Also available w/brake. End Drives: One way operation. 4” or 8” diameter drive pulley and pop-out safety roller. Conveyor end assembly has 8” of belt take-up. 3/4 hp maximum for 4” diameter pulley drives. T.O.B. (Top of Belt) = Support Height + 5-3/8" Incline/decline conveyors are available. Call for assistance on selecting the following options: Electrical Controls: See page 57 Guard Rail: See page 51 Belt: Ruff top x friction surface Nose-Over: 15° to 22-1/2°. Includes 4” end pulley and an end pop-out roller, and one 24” to 36” adjustable floor support. Return Belt Roller Guards: Required on inclined conveyors from 30” above floor level to 8’0”. Preferred Product Flow Overall Length 7'-6" Drive Bed 9" Support 29-1/2" To 41-1/2" Adjustable Top of Belt 5' or 12' 9" 14-5/8" Brace 4" Dia. End Pulley Pop-Out Roller (Each End) Power Feeder: Attaches to low end of main conveyor and is slave driven. Belt speed of a feed-on power feeder is 50 fpm. Feed-off unit’s belt speed is 73 fpm. 4” diameter pulleys, pop-out end roller and 8”, 12”, 18”, or 24” belt width, and one 24” to 36” adjustable floor support. Splice Plates: Add to each bed joint Order online at: www.rapidship.com • FAX: 1-616-913-5370 • CALL: 1-800-530-9153 FOR IMMEDIATE QUOTE 14 RAPIDSHIP CONVEYORS MODEL 405 www.rapidship.com LOAD CAPACITY CHART (lbs) Length (feet) 0 thru 20 21 thru 40 41 thru 60 61 thru 80 81 thru 98 Horizontal 405 Slider Bed @ 60 fpm – All Widths Horse4" Dia. Drive Pulley 8" Dia. Drive Pulley power Maximum Load Maximum Load Total Load Per Ft.* Total Load Per Ft.* 3/4 650 43 725 52 1 650 43 1,000 73 3/4 650 18 725 21 1 650 18 1,000 30 3/4 650 11 725 14 1 650 11 1,000 19 3/4 640 8 725 10 1 N/A N/A 1,000 14 1 N/A N/A 1,000 11 *Do not exceed the maximum total load. Inclines and Declines less than 10°, use the above loads. Inclines 10° to 25°, use 1/2 the loads listed above. Declines 10° to 25°, increase loads by a factor of 1.5. END DRIVE OPTION (4" Dia. Drive Pulley) Product Flow Pop-Out Roller 4" Dia. Pulley 7" 5' 0" Lg. Slider Bed 20" 4-WEEK 45" Max. 29-1/2" to 41-1/2" Adjustable Top of Belt ORDER BY MODEL NUMBER Overall Length 12" Bed Width 18" Bed Width A B C 8” Belt Width 12” Belt Width 8” Dia. 4” Dia. 8” Dia. Model Weight Model Weight Center End End Number (ft.) Number (lbs.) Drive Drive* Drive* STK0405*AA 343 STK0405*AB 407 9’ 6’4” 7’ STK0405*BA 414 STK0405*BB 494 14’ 11’4” 12’ STK0405*CA 483 STK0405*CB 579 21’ 18’4” 19’ STK0405*DA 554 STK0405*DB 665 26’ 23’4” 24’ STK0405*EA 623 STK0405*EB 751 33’ 30’4” 31’ STK0405*FA 694 STK0405*FB 837 38’ 35’4” 36’ STK0405*GA 763 STK0405*GB 922 45’ 42’4” 43’ STK0405*HA 834 STK0405*HB 1008 50’ 47’4” 48’ STK0405*JA 908 STK0405*JB 1100 57’ 54’4” 55’ STK0405*KA 979 STK0405*KB 1186 62’ 59’4” 60’ STK0405*LA 1048 STK0405*LB 1271 69’ 66’4” 67’ STK0405*MA 1119 STK0405*MB 1357 74’ 71’4” 72’ STK0405*NA 1188 STK0405*NB 1443 81’ 78’4” 79’ STK0405*PA 1259 STK0405*PB 1529 86’ N/A 84’ STK0405*RA 1328 STK0405*RB 1615 93’ N/A 91’ STK0405*SA 1399 STK0405*SB 1701 98’ N/A 96’ *End pulley assembly could extend the overall conveyor length 4" for belt take-up. 24" Bed Width 18” Belt Width Model Weight Number (lbs.) STK0405*AC STK0405*BC STK0405*CC STK0405*DC STK0405*EC STK0405*FC STK0405*GC STK0405*HC STK0405*JC STK0405*KC STK0405*LC STK0405*MC STK0405*NC STK0405*PC STK0405*RC STK0405*SC 476 580 685 790 894 999 1103 1207 1318 1422 1527 1631 1736 1841 1945 2050 30” Bed Width 24” Belt Width Model Weight Number (lbs.) STK0405*AD STK0405*BD STK0405*CD STK0405*DD STK0405*ED STK0405*FD STK0405*GD STK0405*HD STK0405*JD STK0405*KD STK0405*LD STK0405*MD STK0405*ND STK0405*PD STK0405*RD STK0405*SD 541 662 785 906 1029 1151 1274 1394 1523 1645 1768 1889 2012 2133 2256 2377 36” Bed Width 30” Bed Width Model Weight Number (lbs.) STK0405*AE STK0405*BE STK0405*CE STK0405*DE STK0405*EE STK0405*FE STK0405*GE STK0405*HE STK0405*JE STK0405*KE STK0405*LE STK0405*ME STK0405*NE STK0405*PE STK0405*RE STK0405*SE 611 732 855 976 1099 1221 1344 1464 1593 1715 1838 1959 2082 2203 2326 2447 Substitute the asterisk with either A, B, or C to order with: A (8" center drive), B (4" end drive), or C (8" end drive) configurations. Order online at: www.rapidship.com • FAX: 1-616-913-5370 • CALL: 1-800-530-9153 FOR IMMEDIATE QUOTE 15 RAPIDSHIP CONVEYORS MODEL 410 www.rapidship.com BELT-ON-ROLLER CONVEYOR The flat carrying surface of the Model 410 safely moves a variety of loose and irregularly-shaped items. The belt, available in either low friction or ruff top versions, is supported by rollers with lowfriction bearings allowing heavy loads to travel over long distances with ease. Horsepower requirements are surprisingly low. Standard center drive units are suitable for two way operation. STANDARD SPECIFICATIONS Widths: 12”, 18”, 24”, 30” Frame: 6-1/4” deep, 10 gauge channel painted steel. 12’ long bed sections Center Drive: 8” diameter drive pulley with a 2-7/16” diameter shaft stepped down to 1-7/16” Belt Take-Up: 14” of manual screw take-up in the center drive Speed: 60 fpm Motor: 3/4 hp C-Face, 208/230/460/480 volt, 60 cycle, 3 phase, totally enclosed End Pulley: 4” diameter pulley with a 1-7/16” diameter shaft Pop-Out Safety Rollers: Located at each end of the conveyor Rollers: Carrier and return - 1.9” diameter, 16 gauge steel with plated bearing shell, steel balls, unsealed and greased 12", 18", 24", 30" Axles: 7/16” hex steel on 8” centers 1-1/8" Belt: Black PVC-90 friction surface x friction surface; 8”, 12”, 18”, 24” widths Supports: 24” to 36” adjustable floor supports at each end and at bed joints. Diagonal braces at each end and an extra pair for conveyors over 50’ long. For other support heights, see page 48. 1/8" 6-1/4" T.O.B. = Support Height + 6-3/8" Electrical Controls: See page 57 Guard Rail: See page 51 Preferred Product Flow Overall Length 9" 12' Drive Bed 9" 12' Bed Brace 41" Max. Center Drive Pop-Out Roller (Each End) 14" Support 30-5/8" to 42-5/8" Adjustable Top of Belt 4" Dia. End Pulley Order online at: www.rapidship.com • FAX: 1-616-913-5370 • CALL: 1-800-530-9153 FOR IMMEDIATE QUOTE 16 RAPIDSHIP CONVEYORS MODEL 410 www.rapidship.com LOAD CAPACITY CHART (lbs) OPTIONAL SPECIFICATIONS Horizontal 410 Belt-On-Roller @ 60 fpm – All Widths 4" Dia. Drive Pulley 8" Dia. Drive Pulley Horse- Length (feet) power 7 thru 36 3/4 1 3/4 1 3/4 1 3/4 1 37 thru 56 57 thru 86 87 thru 110 Maximum Total Load Load Per Ft.* 3,000 3,000 3,600 3,600 4,000 4,000 4,000 N/A Maximum Total Load 97 97 65 65 47 47 37 N/A Motor: 3/4 hp single phase, 115/230V. 1 hp, 3 phase, 208/230/460/480V. 1 hp, single phase, 115/230V. Also available w/brake. Load Per Ft.* 3,000 5,000 3,600 5,100 4,000 5,600 4,200 5,860 End Drives: One way operation. 5’ of slider bed, 4” or 8” diameter drive pulley and pop-out safety roller. Conveyor end assembly has 8” of belt takeup. 3/4 hp maximum for 4” diameter pulley drives. 104 136 70 99 50 71 40 56 Incline/decline conveyors are available. Call for assistance on selecting the following options: Belt: Ruff top x friction surface Nose-Over: 15° to 22-1/2°. Includes 4” end pulley and an end pop-out roller, and one 24” to 36” adjustable floor support. *Do not exceed the maximum total load. Inclines and Declines less than 10°, use the above loads. Inclines 10° to 25°, use 1/2 the loads listed above. Declines 10° to 25°, increase loads by a factor of 1.5. Return Belt Roller Guards: Required on inclined conveyors from 30” above floor level to 8’0”. Power Feeder: Attaches to low end of main conveyor and is slave driven. Belt speed of a feedon power feeder is 50 fpm. Feed-off unit’s belt speed is 73 fpm. 4” diameter pulleys, pop-out end roller and 8”, 12”, 18”, or 24” belt width, and one 24” to 36” adjustable floor support. END DRIVE OPTION (8" Dia. Drive Pulley) Product Flow Pop-Out Roller 8" Dia. Pulley Splice Plates: Add to each bed joint 15-1/4" 5' 0" Lg. Slider Bed 20" Max 13-3/4" 45" Max. 17" - 25" Height Support 30-3/4" to 38-3/4" Adjustable Top of Belt ORDER BY MODEL NUMBER 4-WEEK Overall Length A B C 8” Dia. 4” Dia. 8” Dia. Center End End Drive Drive* Drive* 13’6” 6’4” 7’ 25’6” 18’4” 19’ 37’6” 30’4” 31’ 49’6” 42’4” 43’ 61’6” 54’4” 55’ 73’6” 66’4” 67’ 85’6” 78’4” 79’ 97’6” 90’4” 91’ 109’6” 102’4” 103’ *End pulley assembly could extend the overall conveyor length 4" for belt take-up. 12" Bed Width 8” Belt Width Model Weight Number (lbs.) STK0410*AA STK0410*BA STK0410*CA STK0410*DA STK0410*EA STK0410*FA STK0410*GA STK0410*HA STK0410*JA 525 735 942 1149 1248 1568 1775 1988 2195 18" Bed Width 12” Belt Width Model Weight Number (lbs.) STK0410*AB STK0410*BB STK0410*CB STK0410*DB STK0410*EB STK0410*FB STK0410*GB STK0410*HB STK0410*JB 654 907 1158 1409 1665 1898 2167 2424 2674 24" Bed Width 18” Belt Width Model Weight Number (lbs.) STK0410*AC STK0410*BC STK0410*CC STK0410*DC STK0410*EC STK0410*FC STK0410*GC STK0410*HC STK0410*JC 791 1092 1390 1688 1993 2291 2589 2893 3191 30” Bed Width 24” Belt Width Model Weight Number (lbs.) STK0410*AD STK0410*BD STK0410*CD STK0410*DD STK0410*ED STK0410*FD STK0410*GD STK0410*HD STK0410*JD 925 1273 1917 1962 2312 2656 3001 3351 3695 Substitute the asterisk with either A, B, or C to order with: A (8" center drive), B (4" end drive), or C (8" end drive) configurations. Order online at: www.rapidship.com • FAX: 1-616-913-5370 • CALL: 1-800-530-9153 FOR IMMEDIATE QUOTE 17 RAPIDSHIP CONVEYORS MODEL 460 www.rapidship.com EMPTY CARTON CONVEYOR This empty carton conveyor handles empty scrap cartons, packing, and wrapping materials and conveys this material to a trash compactor, baler, etc. STANDARD SPECIFICATIONS Width: 24”, 36”, 48” Frame: 3-1/2” deep, 14 gauge galvanized steel Drive: 522# center drive, RH Speed: 60 fpm belt speed Motor: 3/4 hp C-Face, TE, 208-230/460-60-3. Belt: PVC 90, 3/32" thick friction surface x friction surface End Pulley: 4” diameter with a 1-7/16” diameter shaft Dust Covers: 18 gauge galvanized steel Supports: R1400 with 24-36” height adjustment on 10’ centers. Other heights available. Diagonal Braces: 4 pair thru 50’ and 6 pair thru 100’ OPTIONAL SPECIFICATIONS Nose-Over w/18” side guard: Nose overs adjust from 5-20° inclines. Electrical Controls: See page 57 Accessories: See page 53 Double Snubber w/18” side guard: A double snubber unit is adjustable from 5-20° and is required for continuation of a single length conveyor from horizontal to 5-20° incline plane. T.O.B. (Top of Belt) = Support Height + 3-5/8" (shrouds not included) Guard Rail: 6” and 18” high side guard, 10’ long. See page 52. End Pulley w/shroud: The shroud covers the end pulley. Splice Plate: For bed joints Rull Top Belt: Required for all incline and decline conveyors. ORDER BY MODEL NUMBER 24" Bed Width 18” Belt Width 4-WEEK 36" Bed Width 30” Belt Width 48" Bed Width 42” Belt Width Length (Feet) Model Number Weight (lbs.) Model Number Weight (lbs.) Model Number Weight (lbs.) 10’10” 20’10” 30’10” 40’10” 50’10” 60’10” 70’10” 80’10” 90’10” 100’10” STK0460AAA STK0460ABA STK0460ACA STK0460ADA STK0460AEA STK0460AFA STK0460AGA STK0460AHA STK0460AIA STK0460AJA 596 746 896 1149 1340 1539 1695 1890 1996 2145 STK0460AAB STK0460ABB STK0460ACB STK0460ADB STK0460AEB STK0460AFB STK0460AGB STK0460AHB STK0460AIB STK0460AJB 722 940 1162 1480 1702 1915 2240 2465 2682 2902 STK0460AAC STK0460ABC STK0460ACC STK0460ADC STK0460AEC STK0460AFC STK0460AGC STK0460AHC STK0460AIC STK0460AJC 830 1100 1370 1740 2010 2280 2650 2920 3190 3460 Load Capacity: 5#/ft. Order online at: www.rapidship.com • FAX: 1-616-913-5370 • CALL: 1-800-530-9153 FOR IMMEDIATE QUOTE 18 RAPIDSHIP CONVEYORS MODEL 460 www.rapidship.com PRODUCT DIMENSIONS 6" & 18" straight high side guard 6" & 18" BELT Order online at: www.rapidship.com • FAX: 1-616-913-5370 • CALL: 1-800-530-9153 FOR IMMEDIATE QUOTE 19 RAPIDSHIP CONVEYORS MODEL 975 www.rapidship.com HORIZONTAL BELT TURN The Model 975 horizontal belt turn provides positive product orientation and flow. Items leave a belt turn with the same spacing they enter because of contact with the continuous belt surface. The power curves are used in conveyor systems where product spacing and orientation must be maintained. STANDARD SPECIFICATIONS Operation: One way, horizontal Degrees: 30, 45, 60, 90 and 180 Capacity: 150 lbs. per foot or 500 lbs. total distributed load Speed: 100 fpm Drive: Shaft mounted outside drive at discharge end Motor: 3/4 hp C-Face, 208/230/460/480 volt, 60 cycle, 3-phase, totally enclosed Belt: Interwoven polyester with smooth top and friction back. Chain: RC 50 sidebow chain with special attachments OPTIONAL SPECIFICATIONS End pulleys: Tapered, cast aluminum precision machined Motor: 3/4 hp – 2 hp, 3-phase Guard Rails: 6", 14 gauge painted steel Drive: Shaft mounted inside drive or base mounted underslung outside drive. Speeds: 50 - 240 fpm Supports: 24 to 36" adjustable supports with diagonal bracing Guard Rails: 12" high. Supports: See pages 48 - 49 Controls: See page 57 8-WEEK Series Model Number Degrees Available A Inside Radius B Exposed Belt Width C Radius at Centerline SB STK0975BTCB STK0975BTDB STK0975BTEB STK0975BTBC STK0975BTCC STK0975BTDC STK0975BTEC 30, 45, 60, 90, 180 45, 60, 90, 180 45, 60, 90, 180 30, 45, 60, 90, 180 30, 45, 60, 90, 180 30, 45, 60, 90, 180 30, 45, 60, 90, 180 34" 28" 22" 68" 62" 56" 50" 24" 30" 36" 18" 24" 30" 36" 47" 44" 41" 78" 75" 72" 69" SC D Pulley Centerline Diameter 4.4" 4.1" 3.8" 5.1" 4.8" 4.6" 4.4" E Radius at Outside of Belt 59" 59" 59" 87" 87" 87" 87" F Radius Outside Frame 62.5" 62.5" 62.5" 90.5" 90.5" 90.5" 90.5" H Length at Centerline Wght. (lbs.) 74" 69" 64" 122" 118" 113" 108" 610 610 610 960 960 960 960 The weight is based on a 90° turn with supports. Note: Specify the degree of curve when placing order. Order online at: www.rapidship.com • FAX: 1-616-913-5370 • CALL: 1-800-530-9153 FOR IMMEDIATE QUOTE 20 MODEL 975 RAPIDSHIP CONVEYORS www.rapidship.com PRODUCT DIMENSIONS Order online at: www.rapidship.com • FAX: 1-616-913-5370 • CALL: 1-800-530-9153 FOR IMMEDIATE QUOTE 21 RAPIDSHIP CONVEYORS MODEL 985 www.rapidship.com LIVE ROLLER CURVE CONVEYOR Low-cost V-belt driven 90° curves come equipped with fixed-speed motors for smooth and even product movement. Tapered rollers help maintain orientation as product goes around the curve. STANDARD SPECIFICATIONS Degree: 90° Radius: 44" nominal outside radius for 18" width, 61" for 24" width, 78" for 30" width, 94" for 36" width Widths: 18", 24", 30", 36" 18", 24", 30" Frame: 3-1/2" deep, 10 gauge channel painted steel, 1-1/8" flanges, 4-1/2" long straight sections at each end 1-1/8" 5/16" 3-1/2" Center Drive: Mounted under the conveyor Speed: 60 fpm Motor: 1/2 hp C-Face, 208/230/460/480 volt, 60 cycle, 3 phase, totally enclosed 12-3/4" Rollers: Tapered 1-5/8" at the small end and 2-1/2" at the large end, 14 gauge steel with plated bearing shell, steel balls, unsealed and greased. End rollers are 1-5/8" diameter 12 gauge Axles: 7/16" hex steel on nominal 4-1/2" outside centers Belt: B-section “V” belt Supports: 24" to 36" adjustable floor support and 2-1/2" high spacing channel. Support at each end and a center leg in the middle. Diagonal braces at each end. For other support heights see page 48. 1-3/4" Tapered Roller End Roller V-Belt 15-9/16" 1" T.O.R. = Support Height + 3-13/16" Electrical Controls: See page 57 4" Guard Rail: See page 51 Capacity: 150 lbs. per foot or 500 lbs. total distributed load on the curve Straight Section at Each End 2-1/8" Radius OPTIONAL SPECIFICATIONS Motor: 1/2 hp, 115/230V, single phase 4" ORDER BY MODEL NUMBER 18" Bed Width 44" Outside Radius Degree 90 Model Number Weight (lbs.) STK0985XCB 287 24" Bed Width 64" Outside Radius 30" Bed Width 78" Outside Radius 36" Bed Width 99" Outside Radius Model Number Weight (lbs.) Model Number Weight (lbs.) Model Number Weight (lbs.) STK0985XCC 398 STK0985XCD 508 STK0985XCE 656 Please call for pricing and other models not shown. Order online at: www.rapidship.com • FAX: 1-616-913-5370 • CALL: 1-800-530-9153 FOR IMMEDIATE QUOTE 22 RAPIDSHIP CONVEYORS MODEL B/F200 www.rapidship.com FLEXIBLE EXPANDABLE CONVEYORS Cut your handling costs! Flexible, expandable conveyor is compact to save valuable floor space when the conveyor is not in use and quickly expand to go to work. With expansion ratios of 4:1 you can store 24 feet of conveyor in a 6 foot area. And, because BEST/FLEX conveyors are flexible and portable you can position them wherever they are needed. The perfect solution for loading and unloading trailers and a wide variety of material handling applications such as bridging between equipment and temporary manufacturing lines. Unique Design – Aluminum side plates are made from a high tensile alloy using an extruded ribbed design for greater strength. Assembled with bolts – no rivets or clips. ® Package Stop – Stops cartons at the end of the conveyor and folds down easily when not in use. Self Tracking – Packages follow conveyor path without side rails or engineered curves. Flexible – Easily converts from a straight line to a curve in seconds. You can make a complete circle with just 24 feet of conveyor. Adjustable – Telescoping legs made from heavy duty square tubing adjust conveyor height from 28-1/2" to 41-1/2". Locks in Place – swivel casters roll easily and lock in place while conveyor is in use. Note: The distance between axle centers when the conveyor is expanded is 5" Structural Steel Construction – patented structural steel bridge support spans the entire conveyor width for additional strength. Leg Connect Brackets. Connect two or more conveyors. Included with conveyor. Note: The B/Flex 200 conveyor is available in any length, call for lengths not shown in chart above. Additional delivery time required. BEST/FLEX 200 (B/F200) 4:1 compaction ratio Model Number STKB/F200AB STKB/F200AF STKB/F200AH STKB/F200AM Capacity per lin/ft. Bed Width Adjustable Length Skatewheels per Axle Approx. Weight 200 lbs. 200 lbs. 200 lbs. 200 lbs. 18 in. 18 in. 24 in. 24 in. 3' to 12' 6' to 24' 3' to 12' 6' to 24' 7 7 9 9 171 lbs. 338 lbs. 197 lbs. 384 lbs. For heavy-duty applications BEST/FLEX 300 conveyor models handle up to 300 lbs per lineal foot. Expandable roller conveyors in both gravity and powered models are available. Call for pricing and other models not shown. Order online at: www.rapidship.com • FAX: 1-616-913-5370 • CALL: 1-800-530-9153 FOR IMMEDIATE QUOTE 23 MODEL 996 (Curves) RAPIDSHIP CONVEYORS www.rapidship.com ROUND BELT LIVE ROLLER CURVES These are round, belt-driven live roller curves that provide economical movement of materials onto or off main line conveyors. Curves, junctions, or combinations of both can be self-powered or slave driven. STANDARD SPECIFICATIONS Operation: Two way, horizontal. Capacity: 50#/ft. or 500# total distributed load. Speed: 60 fpm Drives: End drive. Power transmitted to round belt through a 5-3/4" outside-diameter cast iron sheave on a 1" or 13/16"-diameter shaft. Motor and Reducer: 3/4 hp, C-Face. Belt: 9/16" diameter round belt. Bed: 10 gauge, 6-1/4" deep, 1-1/18" flanges, painted, welded construction. Rollers: Curved portions have 14 gauge, tapered, steel tubing with 7/16" hex FZ bearings, 1-5/8" OD at small end, 2-1/2" OD at large end. Straight portions have 1.9" diameter, 16 gauge rollers with 7/16" hex FZ bearings. Roller Centers: 3" Pressure Sheaves: 2-3/4" outside-diameter plastic with lubed for life bearing. Guard Rail: See page 51 OPTIONAL SPECIFICATIONS Drives: Slave drive, center drive, and center drive for unequal width curve and junction. Speed: 40 – 200 fpm Note: Slave drive shown. COMPONENTS End Sheave Spring Take-up Jackshaft Idler sheaves Manual Take-up Sheave Assembly STK0996XCA STK0996XCB STK0996XCC STK0996XCD STK0996XCE Refer to page 25 for these component requirements. SELF CONTAINED CENTER DRIVES SLAVE DRIVE ASSEMBLY SELF CONTAINED END DRIVES Order online at: www.rapidship.com • FAX: 1-616-913-5370 • CALL: 1-800-530-9153 FOR IMMEDIATE QUOTE 24 RAPIDSHIP CONVEYORS MODEL 996 (Curves) www.rapidship.com • Choose your drives, curves, or junctions. Note: curves are always driven at the outside. • A junction is always driven on its longer side. • A spring take-up must be added for each belt. • An end sheave must be added to curves and 90° junctions when they are used at an end position. • Use a jackshaft whenever two belts are on opposite sides of the conveyor. 6-WEEK INTERMEDIATE OR END CURVES (less motor, reducer, take up, and end sheave) Degree 30 30 45 45 60 60 90 90 Type Int. End Int. End Int. End Int. End 18” Bed Width 43" Outside Radius STK0996JAA STK0996JBA STK0996KAA STK0996KBA STK0996LAA STK0996LBA STK0996MAA STK0996MBA Wght. (lbs) 157 — — 114 114 114 114 114 24" Bed Width 60" Outside Radius STK0996JAB STK0996JBB STK0996KAB STK0996KBB STK0996LAB STK0996LBB STK0996MAB STK0996MBB Wght. (lbs) 170 — — 125 125 125 125 125 30" Bed Width 77" Outside Radius STK0996JAC STK0996JBC STK0996KAC STK0996KBC STK0996LAC STK0996LBC STK0996MAC STK0996MBC 30" Bed Width STK0996DAC STK0996DBC STK0996DCC STK0996DDC STK0996DEC STK0996DFC Wght. (lbs) 183 — — 137 137 137 137 137 36" Bed Width 94" Outside Radius STK0996JAD STK0996JBD STK0996KAD STK0996KBD STK0996LAD STK0996LBD STK0996MAD STK0996MBD Wght. (lbs) 197 — — 149 149 149 149 149 Wght. (lbs) 183 — 137 137 — 130 36" Bed Width STK0996DAD STK0996DBD STK0996DCD STK0996DDD STK0996DED STK0996DFD Wght. (lbs) 197 — 149 149 — 140 When ordering, specify a left or right hand curve. DRIVES End drive Center drive Slave drive (405) Slave drive (410) Slave drive (1102) Slave drive (1274) 18” Bed Width STK0996DAA STK0996DBA STK0996DCA STK0996DDA STK0996DEA STK0996DFA Wght. (lbs) 157 — 114 114 102 108 24" Bed Width STK0996DAB STK0996DBB STK0996DCB STK0996DDB STK0996DEB STK0996DFB Wght. (lbs) 170 — 125 125 115 116 The end and center drives consist of a 3/4 hp motor and reducer for 60 fpm. CURVES DIMENSIONS (in.) Bed Mounting Inside Width Holes Side c-c Channels Outer Radii CL Inner Layout Dimensions D F 18-1/4 24-1/4 30-1/4 36-1/4 G 17-1/4 23-1/4 29-1/4 35-1/4 H 16 22 28 34 A B C 30° 45° 60° 90° 30° 30-15/16 15-1/4 23-7/16 41-3/8 8-1/4 24-3/4 33-7/8 43 19-1/4 30-5/16 55-3/16 37-13/16 59-13/16 47-11/16 47-11/16 10-1/8 44-3/4 61-1/2 11-15/16 23-5/16 37-1/4 68-15/16 61-1/2 76-5/8 51-5/8 82-3/4 75-1/4 13-13/16 27-3/8 44-1/8 75-1/4 93-3/8 E 45° 60° 90° 41-3/8 36-3/4 40-5/8 46-1/2 52-9/16 55-3/16 56-1/4 64-1/2 68-15/16 76-7/16 82-3/4 66 Order online at: www.rapidship.com • FAX: 1-616-913-5370 • CALL: 1-800-530-9153 FOR IMMEDIATE QUOTE 25 RAPIDSHIP CONVEYORS MODEL 996 (Junctions) www.rapidship.com ROUND BELT LIVE ROLLER JUNCTIONS These round, belt-driven live roller junctions provide economical movement of materials onto or off main line conveyors. Curves, junctions, or combinations of both can be self-powered or slave driven. STANDARD SPECIFICATIONS Operation: Two-way, horizontal. Capacity: 50#/ft. or 500# total distributed load. Speed: 60 fpm Drives: End drive. Power transmitted to round belt through a 5-3/4" outside-diameter cast iron sheave on a 1" or 13/16"-diameter shaft. Motor and Reducer: 3/4 hp, C-Face. JUNCTION DIMENSIONS Belt: 9/16"-diameter round belt. Bed: 10 gauge, 6-1/4" deep, 1-1/18" flanges, painted, welded construction. Rollers: Curved portions have 14 gauge, tapered, steel tubing with 7/16" hex FZ bearings, 1-5/8" OD at small end, 2-1/2" OD at large end. Straight portions have 1.9" diameter, 16 gauge rollers with 7/16" hex FZ bearings. H* A 18-1/4" Roller Centers: 3" Pressure Sheaves: 2-3/4" outside-diameter plastic with lubed for life bearing. Guard Rail: See page 51 End Junctions (Styles A and B) 30°, 45°, or 90° in Style A or B (see opposite page) 24-1/4" These junctions contain an end sheave and are located at the end of a 996 conveyor unit with drive at charge end, or at the beginning of a 996 unit with the drive at the discharge end. Facing the end opposite the end sheave, the end sheave/end of round belt are to your left with a Style A junction, and to your right with a Style B junction. Intermediate Junctions (Style C) These 90 degree junctions do not contain an end sheave and are never located at the end of a 996 conveyor unit. Matching width drives can be attached to either end, and matching width curves or junctions can be attached to either or both ends. 30-1/4" 36-1/4" 30° – 4' 5' 6' 7' 8' 9' 10' – 5' 6' 7' 8' 9' 10' – 6' 7' 8' 9' 10' – – 7' 8' 9' 10' 45° 3' 4' 5' 6' 7' 8' 9' 10' 4' 5' 6' 7' 8' 9' 10' 5' 6' 7' 8' 9' 10' 5' 6' 7' 8' 9' 10' 30° J K – – 17-1/8" 29-9/16" 39-15/16" 23-1/8" 28-1/8" 50-3/8" 35-1/8" 60-3/4" 41-1/8" 71-1/8" 46-1/8" 81-1/2" 91-15/16" 52-1/8" – – 20-1/2" 35-7/16" 26-1/2" 45-7/8" 32-1/2" 56-1/4" 38-1/2" 66-5/8" 44-1/2" 45-3/16" 50-1/2" 87-7/16" – – 23-7/8" 41-3/8" 29-7/8" 51-3/4" 35-7/8" 62-1/8" 41-7/8" 72-1/2" 82-15/16" 47-7/8" – – – – 27-5/16" 47-1/4" 33-5/16" 57-5/8" 39-5/16" 68" 78-7/16" 45-5/16" 45° J/K 19-13/16" 28-5/16" 36-13/16" 45-1/4" 53-3/4" 62-1/4" 70-3/4" 79-3/16" 26-3/16" 34-11/16" 43-1/8" 51-5/8" 60-1/8" 68-5/8" 77-1/16" 32-9/16" 41" 49-1/2" 58" 66-1/2" 75" 30-7/16" 38-15/16" 47-3/8" 55-7/8" 64-3/8" 72-7/8" OPTIONAL SPECIFICATIONS Drives: Slave drive, center drive, and center drive for unequal width curve and junction. Speed: 40 – 200 fpm Order online at: www.rapidship.com • FAX: 1-616-913-5370 • CALL: 1-800-530-9153 FOR IMMEDIATE QUOTE 26 RAPIDSHIP CONVEYORS MODEL 996 (Junctions) www.rapidship.com COMPONENTS End Sheave Spring Take up Jackshaft 3 Idler sheaves Manual Take up Sheave Assembly STK0996XCA STK0996XCB STK0996XCC STK0996XCD STK0996XCE • Choose your drives, curves, or junctions. Note: curves are always driven at the outside. • A junction is always driven on its longer side. • A spring take-up must be added for each belt. • An end sheave must be added to curves and 90° junctions when they are used at an end position. Note: See pages 24-25 for dimensions of the drives. • Use a jackshaft whenever two belts are on opposite sides of the conveyor. 6-WEEK INTERMEDIATE OR END JUNCTIONS (less motor, reducer, take-up, and end sheave) Degree 30 30 30 30 45 45 45 45 90 90 90 90 90 90 90 90 90 Length 4' 5' 6' 10' 3' 4' 5' 10' 2' 3' 4' 5' 6' 7' 8' 9' 10' 18” oaw STK0996AAA STK0996ABA STK0996ACA STK0996ADA STK0996BAA STK0996BBA STK0996BCA STK0996BDA STK0996CAA STK0996CBA STK0996CCA STK0996CDA STK0996CEA STK0996CFA STK0996CGA STK0996CHA STK0996CJA Weight 88 110 132 220 66 88 110 220 44 66 88 110 132 154 176 198 220 24" oaw STK0996AAB STK0996ABB STK0996ACB STK0996ADB STK0996BAB STK0996BBB STK0996BCB STK0996BDB STK0996CAB STK0996CBB STK0996CCB STK0996CDB STK0996CEB STK0996CFB STK0996CGB STK0996CHB STK0996CJB Weight 104 130 156 260 78 105 130 260 69 82 104 130 156 182 208 234 260 30" oaw STK0996AAC STK0996ABC STK0996ACC STK0996ADC STK0996BAC STK0996BBC STK0996BCC STK0996BDC STK0996CAC STK0996CBC STK0996CCC STK0996CDC STK0996CEC STK0996CFC STK0996CGC STK0996CHC STK0996CJC Weight 120 150 180 300 112 129 150 300 88 90 120 150 180 210 240 270 300 36" oaw STK0996AAD STK0996ABD STK0996ACD STK0996ADD STK0996BAD STK0996BBD STK0996BCD STK0996BDD STK0996CAD STK0996CBD STK0996CCD STK0996CDD STK0996CED STK0996CFD STK0996CGD STK0996CHD STK0996CJD Weight 138 172 205 330 136 159 182 349 112 128 142 174 205 243 288 302 359 Note: Please specify the “style” when placing order. (See above.) Specify an end or intermediate junction when ordering. DRIVES (less spring take-up and end sheave) End drive Center drive Slave drive (405) Slave drive (410) Slave drive (1102) Slave drive (1274) 18” Width STK0996DAA STK0996DBA STK0996DCA STK0996DDA STK0996DEA STK0996DFA Wght. (lbs) 157 192 114 114 102 108 24" Width STK0996DAB STK0996DBB STK0996DCB STK0996DDB STK0996DEB STK0996DFB Wght. (lbs) 170 212 125 125 115 116 30" Width STK0996DAC STK0996DBC STK0996DCC STK0996DDC STK0996DEC STK0996DFC Wght. (lbs) 183 255 137 137 135 130 36" Width STK0996DAD STK0996DBD STK0996DCD STK0996DDD STK0996DED STK0996DFD Wght. (lbs) 197 290 149 149 162 140 Order online at: www.rapidship.com • FAX: 1-616-913-5370 • CALL: 1-800-530-9153 FOR IMMEDIATE QUOTE 27 RAPIDSHIP CONVEYORS MODEL 1102 www.rapidship.com LIVE ROLLER CONVEYOR A smooth, low-friction conveyor used widely for side loading, smooth merges and low pressure accumulation applications. Ideal for totes, drums, cans and bagged or bundled items. Model 1102 conveyor features adjustable drive pressure to prevent undesirable accumulation and to ensure smooth transitions at merge points and diverts. STANDARD SPECIFICATIONS Width: 18”, 24”, 30” Frame: 6-1/4” deep, 10 gauge painted steel. 6' and 12' long bed sections 18", 24", 30" Center Drive: 8" diameter drive pulley with a 2-7/16" shaft stepped down to 1-7/16" Carrier Roller 1-1/8" Belt Take-up: 14" of manual screw take-up in center drive 7/16" Speed: 60 fpm 6-1/4" Motor: 3/4 hp C-Face, TE, 208/230/460/480 volt, 60 cycle, 3 phase, totally enclosed End Pulley: 4” diameter pulley with a 1-7/16” diameter shaft Belts Return Roller Rollers: Carrier, pressure and return - 1.9” diameter, 16 gauge galvanized with plated bearing shell, steel balls, unsealed and greased. 3" carrier roller centers and 9" pressure roller center, or 4" carrier roller centers and 12" pressure roller centers Pressure Roller Axles: 7/16" hex steel LOAD CAPACITY CHART (lbs) Belt: 8" wide black PVC-90 cover x cover Horizontal 1102 Live Roller @ 60 fpm – All Widths Length Horse8" Dia. Drive Pulley (feet) power Maximum Load Total Load Per Ft.* 24 thru 42 3/4 3,900 107 1 4,800 115 48 thru 50 3/4 3,500 60 1 5,400 94 66 thru 78 3/4 3,100 41 1 5,000 66 84 thru 102 3/4 2,500 26 1 4,500 46 Supports: 24" to 36" adjustable floor supports at each and at bed joints. Diagonal braces at each end and an extra pair for conveyors over 50' long. For other support heights see page 48. T.O.R. = Support Height + 6-11/16" Electrical Controls: See page 57 Guard Rail: See page 51 OPTIONAL SPECIFICATIONS Motor: 3/4 hp single phase, 115/230V. 1 hp 3 phase, 208/230/460/480V. 1 hp single phase, 115/230V. Also available with brake. *Do not exceed the maximum total load. Preferred Product Flow 6' or 12' Bed Return Roller Support Overall Length 12' Drive Bed Snubber Roller 15-3/8" Center Drive 6' or 12' Bed Brace 50" Max. 30-5/8" To 42-5/8" Adjustable Top of Roller 4" End Pulley Order online at: www.rapidship.com • FAX: 1-616-913-5370 • CALL: 1-800-530-9153 FOR IMMEDIATE QUOTE 28 RAPIDSHIP CONVEYORS MODEL 1102 www.rapidship.com 4-WEEK ORDER BY MODEL NUMBER 18" Bed Width 3" Centers 24" Bed Width 4" Centers 3" Centers 4" Centers Overall Length (ft.) Model Number Weight (lbs.) Model Number Weight (lbs.) Model Number Weight (lbs.) Model Number Weight (lbs.) 24 30 36 42 48 54 60 66 72 78 84 90 96 100 STK1102AAB STK1102ABB STK1102ACB STK1102ADB STK1102AEB STK1102AFB STK1102AGB STK1102AHB STK1102AJB STK1102AKB STK1102ALB STK1102AMB STK1102ANB STK1102APB 810 917 1024 1129 1236 1347 1454 1558 1665 1770 1877 1981 2088 2200 STK1102BAB STK1102BBB STK1102BCB STK1102BDB STK1102BEB STK1102BFB STK1102BGB STK1102BHB STK1102BJB STK1102BKB STK1102BLB STK1102BMB STK1102BNB STK1102BPB 655 751 847 927 1023 1109 1205 1284 1380 1460 1556 1635 1731 1818 STK1102AAC STK1102ABC STK1102ACC STK1102ADC STK1102AEC STK1102AFC STK1102AGC STK1102AHC STK1102AJC STK1102AKC STK1102ALC STK1102AMC STK1102ANC STK1102APC 847 1035 1223 1309 1497 1589 1777 1862 2050 2136 2324 2409 2597 2890 STK1102BAC STK1102BBC STK1102BCC STK1102BDC STK1102BEC STK1102BFC STK1102BGC STK1102BHC STK1102BJC STK1102BKC STK1102BLC STK1102BMC STK1102BNC STK1102BPC 783 899 1015 1125 1241 1356 1473 1582 1698 1808 1924 2033 2149 2266 30" Bed Width 3" Centers 4" Centers Overall Length (ft.) Model Number Weight (lbs.) Model Number Weight (lbs.) 24 30 36 42 48 54 60 66 72 78 84 90 96 100 STK1102AAD STK1102ABD STK1102ACD STK1102ADD STK1102AED STK1102AFD STK1102AGD STK1102AHD STK1102AJD STK1102AKD STK1102ALD STK1102AMD STK1102AND STK1102APD 1065 1245 1425 1683 1863 2127 2307 2564 2744 3002 3182 3439 3619 3884 STK1102BAD STK1102BBD STK1102BCD STK1102BDD STK1102BED STK1102BFD STK1102BGD STK1102BHD STK1102BJD STK1102BKD STK1102BLD STK1102BMD STK1102BND STK1102BPD 862 1029 1196 1246 1413 1469 1636 1685 1852 1902 2069 2118 2285 2342 Please call for pricing and other models not shown. Order online at: www.rapidship.com • FAX: 1-616-913-5370 • CALL: 1-800-530-9153 FOR IMMEDIATE QUOTE 29 MODEL 1211 RAPIDSHIP CONVEYORS www.rapidship.com V-BOTTOM BELT WHEEL APC CONVEYOR These Automatic Pressure Conveyors are powered belt wheel conveyors. The belt moves along the center of the conveyor between a pattern of carrier wheels. Conveyed items are supported by these wheels and moved along by pressure of the belt against the bottom of the conveyed items. When a pair of sensor wheels is depressed, the pressure wheels mechanically lower and permit accumulation. STANDARD SPECIFICATIONS Frame: 3-1/2” deep, 12 gauge galvanized steel. Widths: 12", 18", 24" Wheels: 1-15/16" diameter zinc plated steel. Wheels/ft – 12 in 12" width, 16 in 18" width, 20 in 24" width Axle Centers: 3" Pressure Units: 12" centers Accumulation: 21" zones Drive: 250# center drive, RH. Speed: 60 fpm Motor: 1/2 hp C-Face, TE, 208-230/460-60-3. Belt: 4" wide, V-bottom, PVC. End Pulley: 4” diameter with a 1” diameter axle Supports: R1400 with 24-36" height adjustment on 10' centers. See pages 48-49. Diag. Braces: 4 thru 41', 6 thru 81' and 8 thru 101'. Controls: See page 57 Guard Rail: See page 51 OPTIONAL SPECIFICATIONS Frame: 4” deep, 12 gauge galvanized steel. Frame Option Motors: 3/4 hp: 3ph 208/230/460/480 1hp: 3ph 208/230/460/480 1-1/2 hp: 3ph 208/230/460/480 Belt: 220" thick belt Wheels Low: Available at your request Spring Take up: If more than 54" of belt take up is required with a center drive, or more than 30" with an end drive. Extended Sensors: Can accommodate gaps up to 6" between accumulated products. Magnetic Cams: Used to reduce noise. End Drive: Low profile, end drive includes a 3"cc 4 ft long wheel bed and designed for conveyors mounted to the floor. Speed: 40-120 fpm Drive: Left hand available Bed: Tilted 10 degrees Order online at: www.rapidship.com • FAX: 1-616-913-5370 • CALL: 1-800-530-9153 FOR IMMEDIATE QUOTE 30 RAPIDSHIP CONVEYORS MODEL 1211 www.rapidship.com Product Flow Belt Travel 6" 10' Bed End Drive Option ORDER BY MODEL NUMBER Overall Length A B 8" dia. 8" dia. Cntr. Drive End Drive 4-WEEK 11' 21' 31' 41' 51' 61' 71' 81' 91' 100' 14'6" 24'6" 34'6" 44'6" 54'6" 64'6" 74'6" 84'6" 94'6" 104'6" 12" Bed Width 18" Bed Width 24" Bed Width 3" Centers 3" Centers 3" Centers Model Number Weight (lbs.) Model Number Weight (lbs.) Model Number Weight (lbs.) STK1211*AA STK1211*BA STK1211*CA STK1211*DA STK1211*EA STK1211*FA STK1211*GA STK1211*HA STK1211*IA STK1211*JA 810 917 1024 1129 1236 1347 1454 1558 1665 1770 STK1211*AB STK1211*BB STK1211*CB STK1211*DB STK1211*EB STK1211*FB STK1211*GB STK1211*HB STK1211*IB STK1211*JB 655 751 847 927 1023 1109 1205 1284 1380 1460 STK1211*AC STK1211*BC STK1211*CC STK1211*DC STK1211*EC STK1211*FC STK1211*GC STK1211*HC STK1211*IC STK1211*JC 847 1035 1223 1309 1497 1589 1777 1862 2050 2136 Substitute the asterisk with either A or B to order with: A (8" center drive), or B (8" end drive). Order online at: www.rapidship.com • FAX: 1-616-913-5370 • CALL: 1-800-530-9153 FOR IMMEDIATE QUOTE 31 RAPIDSHIP CONVEYORS MODEL 1256 www.rapidship.com LINESHAFT CONVEYOR Model 1256 is a live roller conveyor on which carrier rollers are individually driven through belts from a “lineshaft.” The lineshaft, consisting of interconnecting shaft sections, is completely enclosed within the bed sections of the conveyor. This transportation conveyor has a wider range of flexibility than conventional belt or chain driven live roller conveyors. STANDARD SPECIFICATIONS Width: 18", 24", 30" Frame: 7-1/2" deep, 10 gauge painted steel. 10' long bed sections with bolted cross members. Drive: In-line helical gear motor, 3/4 hp; 208/230/460/480/575 volts, 60 cycles, 3 phase 60 fpm Drive Shaft: 1" dia. cold rolled steel, pillow block with delrin spools, spool clips and chain coupling. Safety yellow shaft guards. Rollers: 1.9" dia. 16 gauge galvanized steel with plated bearing shells, steel balls, unsealed and greased, on 3" centers. Axles: 7/16" hex steel Side Channel Lineshaft Belts: 3/16" dia. 83A durometer polyurethane Supports: 24" to 36" adjustable floor supports at each end and at bed joints. Diagonal braces at each end an extra pair for conveyors over 50' long. For other support heights see page 48. Grooved Carrier Roller T.O.R. = Support Height + 7-15/16" Drive Belt Electrical Controls: See page 57 Guard Rail: See page 51 LOAD CAPACITY CHART (lbs) Spool Model 1256 Lineshaft @ 60 fpm – All Widths 3" Roller Centers 20 lbs. maximum load per roller Component Straight Sections Curves, up to 90° Loading 20 lb./Foot 40 lb./Foot 80 lb./Foot Horsepower .007 HP/Foot .0010 HP/Foot .0018 HP/Foot .050 HP/Foot Not to exceed the maximum total load of 20 lbs. per roller and 2 horse power. Sample: Total conveyor length 80' with 2 curves 80 x .007 + 2 x .050 = .66 Therefore 3/4 HP Shaft Coupling C-Clip 16", 22", 28" 7/16" 18-1/4", 24-1/4", 30-1/4" 1-1/8" 7-1/2" 17-1/4", 23-1/4", 29-1/4" Order online at: www.rapidship.com • FAX: 1-616-913-5370 • CALL: 1-800-530-9153 FOR IMMEDIATE QUOTE 32 RAPIDSHIP CONVEYORS MODEL 1256 OPTIONAL COMPONENTS 30° Pop-up Wheel Diverter: Maximum rate is 35 cartons per minute. An air cylinder raises and lowers two rows of powered wheels skewed at 16 and 26 degrees. Requires 80 psi, clean, dry air. Roller diverters also available. Stop: Air activated stop, complete with single 115 volt solenoid. Based on product weight, the required maximum air pressure is 35 psi. Brake: Air activated brake, complete with single 115 volt solenoid. Based on product weight, the required maximum air pressure is 35 psi. 90° Pop-up Wheel Diverter: Maximum rate is 35 cartons per minute. An air cylinder raises and lowers two rows of powered wheels skewed at 16 and 26 www.rapidship.com through a drive sheave arrangement. Power is automatically removed as the gate is opened. The locking gate latch bar safety locks the gate open. The gate is counterbalanced and has the same general construction as a straight bed with rollers on 3" centers. degrees. Requires 80 psi, clean, dry air. Roller diverters also available. 30° Spur Assembly: For merging onto a main line. Spur assemblies driven by upstream lineshaft conveyor with no shaft connection to the main line. A 30° junction spur attaches to a 30° junction bed. A 30° spur assembly typically attaches to a non-1256 bed. Right Angle Powered Transfer: Moves products ON and OFF the main line conveyor at a 90-degree angle. Consists of a 36" long, 7-1/2" deep bed with rollers on 4" centers. Belts are raised and lowered between the rollers by air actuators. Air requirements are 35psi, clean, dry , not lubricated. Crossover: Transmits power to the opposite side of the conveyor by chain and sprockets. Optional on beds, and spurs. One or two included with junction bed and wheel diverter beds. An external crossover is available which transmits power to an adjacent parallel unit. Powered Gate: A 4' frame hinges on a 2' stationary frame. When the gate is closed, the two shafts are connected **All optional components have a 6-week lead time ORDER BY MODEL NUMBER 18” Bed Width 30” Bed Width Model Number Weight (lbs.) Model Number Weight (lbs.) Model Number Weight (lbs.) STK1256AAA STK1256ABA STK1256ACA STK1256ADA STK1256AEA STK1256AFA STK1256AGA STK1256AHA STK1256AJA STK1256AKA STK1256ALA STK1256AMA 310 600 880 1160 1440 1720 2000 2280 2560 2840 3120 3400 STK1256AAB STK1256ABB STK1256ACB STK1256ADB STK1256AEB STK1256AFB STK1256AGB STK1256AHB STK1256AJB STK1256AKB STK1256ALB STK1256AMB 385 685 1010 1335 1660 1985 2310 2635 2960 3285 3610 3970 STK1256AAC STK1256ABC STK1256ACC STK1256ADC STK1256AEC STK1256AFC STK1256AGC STK1256AHC STK1256AJC STK1256AKC STK1256ALC STK1256AMC 460 775 1140 1505 1870 2235 2600 2965 3330 3695 4060 4425 156 STK125690B 188 STK125690C 220 20 STK1256CSB 22 STK1256CSC 26 10 STK1256BAB 10 STK1256BAC 10 Overall Length 10' 20’ 30’ 40’ 50’ 60’ 70’ 80’ 90’ 100’ 110' 120' 24” Bed Width Power Curves: 90° Angle STK125690A Air Activated Case Stop STK1256CSA Air Activated Brake STK1256BAA Please call for pricing and other models not shown. Order online at: www.rapidship.com • FAX: 1-616-913-5370 • CALL: 1-800-530-9153 FOR IMMEDIATE QUOTE 33 RAPIDSHIP CONVEYORS MODEL 1265 www.rapidship.com Mechanical Sensing (Sensor Rollers) The Model 1265 Automatic Pressure Conveyor (APC) provides a 45mm flat belt that presses against the bottom of the carrier rollers supplies roller driving force. An air actuator raises each pressure assembly, which raises the belt to drive the carrier rollers. STANDARD SPECIFICATIONS Width: 18", 24", 30", 38" Operation: One-way, horizontal, accumulation Mode: Singulation discharge Bed: 10-gauge, 6-7/16" deep side channels with bolted construction Bed Lengths: 12' standard Accumulation Zone Length: 24" Drive: 350 lb. pull end drive with 44" for belt take-up Drive Pulley: Solid steel in diameters from 5-9/32" to 6-9/16". depending on speed End Pulley: 5-1/2" diameter at charge and discharge ends Rollers: 1.9" dia. 16 gauge galvanized steel with 7/16" hex axle with SR bearings and 3" roller centers and rollers set high Axles: 7/16" hex steel Roller Safety: finger guard strips between carrier rollers Belt: flat 45mm, 1.77"-wide belt, with polyurethane body and Armid fiber reinforcement with anti-static nylon back Speeds: 60 fpm Motor and Reducer: 3/4 hp, C-face motor with 90-degree shaft gear reducer Capacity: 100 lb/ft and 200 lb/ft product maximum Supports: 24" to 36" adjustable floor supports at each end and at bed joints. Diagonal braces at each end an extra pair for conveyors over 50' long. For other support heights see page 48. Minimum Product Weight: With 3" roller c-c, 1 lb product on a single sensor to depress the sensor, with products at least 9-inches long; 2 lb product on a dual sensor to depress the sensor Sensor Assembly: 7/8" dia. counter-weighted sensor roller supported by plastic arms that pivot on axle of carrier roller T.O.R. = Support Height + 7-15/16" Electrical Controls: See page 57 Preferred Product Flow Overall Length 12' Charge Bed 24" Zone 66" Max. Support 6' or 12' Intermediate Bed Sensor Roller Return Roller End Drive 6' or 12' Discharge Bed 4" End Pulley Brace 30-5/8" To 42-5/8" Adjustable Top of Carrier Roller Guard Rail: See page 51 Order online at: www.rapidship.com • FAX: 1-616-913-5370 • CALL: 1-800-530-9153 FOR IMMEDIATE QUOTE 34 RAPIDSHIP CONVEYORS MODEL 1265 www.rapidship.com OPTIONAL SPECIFICATIONS Solid Slug: Every zone or selected zones can be activated to live roller mode by means of an electrical signal Skewed Rollers: Provides 2" or 3" skew for edge alignment of product to a specific side of the conveyor (available with 12'-long beds only) Intermediate Zone Control w/Brake: Deactivates two adjacent intermediate zones. A 2' brake is centrally located. Retractable Sensors: Provides sensorsdown conveying for quiet operation (standard for skewed beds) Controlled End Cap Brake: Used when products at the discharge end must not coast beyond the discharge bed Rollers Low: The tops of rollers are 7/8" or 3-5/16" respectively, below the tops of the side channels, which serve as integral guardrails Sensor Assembly: 7/8" diameter counter-weighted roller supported by arms that pivot on the axle of a carrier roller Controlled End Cap Assembly: A controlled end cap assembly allows accumulation of product over the charge bed with no additional controls (such as photoeyes and electrical solenoids) Accumulation: 3' zones, with zero-line pressure accumulation Slave Drive Accessory: Model 996 curves and junctions at charge end; available with end drives only Dual Sensors: A second sensor 6" upstream, mechanically linked to existing sensor 6-WEEK ORDER BY MODEL NUMBER 18” Bed Width Overall Axle Length Centers 18' 24' 30' 36' 42' 48' 54' 60' 66' 72' 78' 84' 90' 96' 102' 3" 3" 3" 3" 3" 3" 3" 3" 3" 3" 3" 3" 3" 3" 3" 24” Bed Width 30” Bed Width Model Number Weight (lbs.) Model Number Weight (lbs.) Model Number Weight (lbs.) STK1265BAB STK1265BBB STK1265BCB STK1265BDB STK1265BEB STK1265BFB STK1265BGB STK1265BHB STK1265BJB STK1265BKB STK1265BLB STK1265BMB STK1265BNB STK1265BPB STK1265BRB 790 932 1099 1241 1408 1550 1723 1865 2032 2174 2331 2493 2650 2792 2965 STK1265BAC STK1265BBC STK1265BCC STK1265BDC STK1265BEC STK1265BFC STK1265BGC STK1265BHC STK1265BJC STK1265BKC STK1265BLC STK1265BMC STK1265BNC STK1265BPC STK1265BRC 883 1056 1230 1415 1601 1774 1966 2139 2325 2498 2693 2857 3032 3209 3409 STK1265BAD STK1265BBD STK1265BCD STK1265BDD STK1265BED STK1265BFD STK1265BGD STK1265BHD STK1265BJD STK1265BKD STK1265BLD STK1265BMD STK1265BND STK1265BPD STK1265BRD 978 1177 1386 1585 1794 1993 2208 2407 2609 2815 3126 3226 3442 3634 3851 38” Bed Width Model Number Weight STK1265BAF STK1265BBF STK1265BCF STK1265BDF STK1265BEF STK1265BFF STK1265BGF STK1265BHF STK1265BJF STK1265BKF STK1265BLF STK1265BMF STK1265BNF STK1265BPF STK1265BRF 1067 1289 1499 1695 1899 2099 2345 2567 2745 2939 3287 3390 3576 3778 3980 Order online at: www.rapidship.com • FAX: 1-616-913-5370 • CALL: 1-800-530-9153 FOR IMMEDIATE QUOTE 35 RAPIDSHIP CONVEYORS MODEL 1265 www.rapidship.com Electronic Sensing (Photo Eye Sensors) The 1265 ES APC is a system of photos, reflectors, power supplies and interconnections on a 1265 conveyor assembly. This system is designed to be the lowest cost solution to the problem of conveying and accumulating packages of widely varying weight and size. STANDARD SPECIFICATIONS Required Air Pressure: 45-psi minimum Minimum Product Weight: None Width: 18", 24", 30", 38" Operation: One-way, horizontal, accumulation Bed: 10-gauge, 6-7/16" deep side channels with bolted construction Bed Lengths: 12' standard. Other lengths are available Accumulation Zone Length: 36" Drive: 350 lb. pull end drive with 44" for belt take-up Drive Pulley: Solid steel in diameters from 5-9/32" to 6-9/16". depending on speed End Pulley: 5-1/2" diameter at charge and discharge ends Rollers: 1.9" dia. 16 gauge galvanized steel with 7/16" hex axle with SR or high speed HQ bearings (for quieter operation) and 3" roller centers Roller Safety: finger guard strips between carrier rollers Axles: 7/16" hex steel Belt: flat 45mm, 1.77"-wide belt, with polyurethane body and Armid fiber reinforcement with anti-static nylon back Speeds: 50-350 fpm in approximately 10 fpm increments Motor and Reducer: 1-3 hp, C-face motor with 90-degree shaft gear reducer Preferred Product Flow Capacity: 100 lb/ft and 200 lb/ft product maximum Supports: 24" to 36" adjustable floor supports at each end and at bed joints. Diagonal braces at each end an extra pair for conveyors over 50' long. For other support heights see page 48. T.O.R. = Support Height + 7-15/16" Electrical Controls: See page 57 Guard Rail: See page 51 Overall Length 12' Charge Bed 36" Zone 66" Max. Support 6' or 12' Intermediate Bed Photo Eye Return Roller End Drive 6' or 12' Discharge Bed 4" End Pulley Brace 30-5/8" To 42-5/8" Adjustable Top of Carrier Roller Order online at: www.rapidship.com • FAX: 1-616-913-5370 • CALL: 1-800-530-9153 FOR IMMEDIATE QUOTE 36 RAPIDSHIP CONVEYORS MODEL 1265 www.rapidship.com Controlled End Cap Brake: Used when products at the discharge end must not coast beyond the discharge bed OPTIONAL SPECIFICATIONS Solid Slug: Every zone or selected zones can be activated to live roller mode by means of an electrical signal Sensor Assembly: Photoeye and matching reflector mounted in brackets that attach to the outside of the conveyor side channels Skewed Rollers: Provides 2" or 3" skew for edge alignment of product to a specific side of the conveyor (available with 12' long beds only) Look-Ahead (LA) Feature: Look-Ahead provides the functionality that avoids empty zones. LA does this by “looking ahead” to see that every downstream zone is occupied before it allows any zone to stop accumulation. Controlled End Cap Assembly: A controlled end cap assembly allows accumulation of product over the charge bed with no additional controls (such as photoeyes and electrical solenoids) Line Photo Assemblies: 120 VAC and 24 VDC output Below Roller Photo Kit: Used for work in progress applications where the package must be moved across the conveyor Slave Drive Accessory: Model 996 curves and junctions at charge end; available with end drives only Rollers Low: The tops of rollers are 2-1/16" below the tops of the side channels, which serve as integral guardrails Intermediate Zone Control w/Brake: Deactivates two adjacent intermediate zones. A 2' brake is centrally located. 6-WEEK ORDER BY MODEL NUMBER 18” Bed Width Overall Axle Length Centers 18' 24' 30' 36' 42' 48' 54' 60' 66' 72' 78' 84' 90' 96' 102' 3" 3" 3" 3" 3" 3" 3" 3" 3" 3" 3" 3" 3" 3" 3" 24” Bed Width 30” Bed Width Model Number Weight (lbs.) Model Number Weight (lbs.) Model Number Weight (lbs.) STK1265AAB STK1265ABB STK1265ACB STK1265ADB STK1265AEB STK1265AFB STK1265AGB STK1265AHB STK1265AJB STK1265AKB STK1265ALB STK1265AMB STK1265ANB STK1265APB STK1265ARB 690 810 920 1110 1290 1400 1610 1724 1891 2026 2223 2305 2551 2336 2830 STK1265AAC STK1265ABC STK1265ACC STK1265ADC STK1265AEC STK1265AFC STK1265AGC STK1265AHC STK1265AJC STK1265AKC STK1265ALC STK1265AMC STK1265ANC STK1265APC STK1265ARC 773 927 1110 1305 1500 1634 1834 2039 2230 2336 2549 2905 2702 3047 3298 STK1265AAD STK1265ABD STK1265ACD STK1265ADD STK1265AED STK1265AFD STK1265AGD STK1265AHD STK1265AJD STK1265AKD STK1265ALD STK1265AMD STK1265AND STK1265APD STK1265ARD 859 1020 1225 1423 1630 1824 2087 2278 2502 2689 3010 3110 3002 3478 3720 38” Bed Width Model Number Weight (lbs.) STK1265AAF STK1265ABF STK1265ACF STK1265ADF STK1265AEF STK1265AFF STK1265AGF STK1265AHF STK1265AJF STK1265AKF STK1265ALF STK1265AMF STK1265ANF STK1265APF STK1265ARF 892 1110 1338 1539 1738 1885 2205 2437 2610 2810 3156 3267 3456 3656 3830 Order online at: www.rapidship.com • FAX: 1-616-913-5370 • CALL: 1-800-530-9153 FOR IMMEDIATE QUOTE 37 RAPIDSHIP CONVEYORS MODEL 1274 www.rapidship.com V-BOTTOM BELT LIVE ROLLER APC ® CONVEYOR Model 1274 Automatic Pressure Conveyor (APC) is a one direction cam operated roller accumulation conveyor. Roller driving force is supplied by a 4" wide V-bottom belt which is pressed against the rollers by cam assemblies. When a sensor roller is depressed, the pressure cams in the upstream zone stop flat side up and the belt drops away from the rollers thus permitting accumulation. STANDARD SPECIFICATIONS Width: 18", 24", 30" Frame: 6-1/4" deep, 10 gauge painted steel. 6' and 12' long bed sections. Accumulation Zones: 24" long Center Drive: 8" diameter drive pulley with a 1-1/2" diameter shaft Belt Take-up: 54" of manual screw take-up in center drive Speed: 60 fpm Motors: 1/2 hp C-face, 208/230/460/480 volt, 60 cycle, 3 phase, totally enclosed OPTIONAL SPECIFICATIONS Motor: 1/2 hp single phase, 115/230V. 3/4 hp single phase, 115/230V. 3/4 hp, 3-phase 208/230/460/480V. End Pulley: 4" diameter pulley with a 1" diameter axle Rollers: Carrier and sensor - 1.9" diameter, 16 gauge galvanized with plated bearing shell, steel balls, unsealed and greased. 18", 24", 30" 1-1/8" 7-1/16" Axles: 7/16" hex steel on 3" or 4" centers Cams: Exert belt pressure under carrier rollers on 6" or 8" centers 1/4" Belt: 4" wide V-bottom black PVC 6-1/4" Supports: 24" to 36" adjustable floor supports at each end and at bed joints. Diagonal braces at each end and extra pair for conveyors over 50' long. For other support heights see page 48. 1.9" Dia. Roller Cam Assy. T.O.R. = Support Height + 6-11/16" Cross Member Electrical Controls: See page 57 Guard Rail: See page 51 LOAD CAPACITY CHART (lbs) Preferred Product Flow Horizontal 1274 Live Roller APC @ 60 fpm – All Widths Length (feet) 18 thru 42 48 thru 66 72 thru 90 96 thru 102 Horsepower 1/2 3/4 1/2 3/4 1/2 3/4 1/2 3/4 Load Per Ft. 100 100 80 100 45 83 23 52 Overall Length 12' Drive Bed 24" Typ. 117" Max. Support 6' or 12' Bed Sensor Roller Return Roller Center Drive 4" End Pulley Brace 30-5/8" To 42-5/8" Adjustable Top of Carrier Roller Order online at: www.rapidship.com • FAX: 1-616-913-5370 • CALL: 1-800-530-9153 FOR IMMEDIATE QUOTE 38 RAPIDSHIP CONVEYORS MODEL 1274 www.rapidship.com ORDER BY MODEL NUMBER 18" Bed Width 3" Centers 24" Bed Width 4" Centers 3" Centers 4" Centers Overall Length (ft.) Model Number Weight (lbs.) Model Number Weight (lbs.) Model Number Weight (lbs.) Model Number Weight (lbs.) 18 24 30 36 42 48 54 60 66 72 78 84 90 96 102 STK1274AAB STK1274ABB STK1274ACB STK1274ADB STK1274AEB STK1274AFB STK1274AGB STK1274AHB STK1274AJB STK1274AKB STK1274ALB STK1274AMB STK1274ANB STK1274APB STK1274ARB 740 882 1049 1191 1358 1500 1673 1815 1982 2124 2291 2433 2600 2742 2915 STK1274BAB STK1274BBB STK1274BCB STK1274BDB STK1274BEB STK1274BFB STK1274BGB STK1274BHB STK1274BJB STK1274BKB STK1274BLB STK1274BMB STK1274BNB STK1274BPB STK1274BRB 700 822 973 1095 1246 1368 1525 1647 1798 1920 2071 2193 2344 2466 2623 STK1274AAC STK1274ABC STK1274ACC STK1274ADC STK1274AEC STK1274AFC STK1274AGC STK1274AHC STK1274AJC STK1274AKC STK1274ALC STK1274AMC STK1274ANC STK1274APC STK1274ARC 833 1006 1192 1365 1551 1724 1916 2089 2275 2448 2634 2807 2993 3166 3358 STK1274BAC STK1274BBC STK1274BCC STK1274BDC STK1274BEC STK1274BFC STK1274BGC STK1274BHC STK1274BJC STK1274BKC STK1274BLC STK1274BMC STK1274BNC STK1274BPC STK1274BRC 771 922 1088 1239 1405 1556 1728 1879 2045 2196 2362 2513 2679 2830 3002 30" Bed Width 3" Centers 4-WEEK 4" Centers Overall Length (ft.) Model Number Weight (lbs.) Model Number Weight (lbs.) 18 24 30 36 42 48 54 60 66 72 78 84 90 96 102 STK1274AAD STK1274ABD STK1274ACD STK1274ADD STK1274AED STK1274AFD STK1274AGD STK1274AHD STK1274AJD STK1274AKD STK1274ALD STK1274AMD STK1274AND STK1274APD STK1274ARD 928 1127 1336 1535 1744 1943 2158 2357 2566 2765 2974 3173 3382 3581 2796 STK1274BAD STK1274BBD STK1274BCD STK1274BDD STK1274BED STK1274BFD STK1274BGD STK1274BHD STK1274BJD STK1274BKD STK1274BLD STK1274BMD STK1274BND STK1274BPD STK1274BRD 849 1019 1209 1379 1569 1739 1935 2105 2295 2465 2655 2825 3015 3185 3381 Please call for pricing and other models not shown. Order online at: www.rapidship.com • FAX: 1-616-913-5370 • CALL: 1-800-530-9153 FOR IMMEDIATE QUOTE 39 CHAIN DRIVEN LIVE ROLLER CONVEYOR RAPIDSHIP CONVEYORS www.rapidship.com Chain driven conveyor has separate chains that connect each pair of double sprocket rollers. The power transmission moves loads weighing up to 4,000 pounds. This conveyor is used for heavy loads, loaded pallets, large drums, etc. STANDARD SPECIFICATIONS Operation: Two-way, horizontal. Capacity: Up to 1,600#/ft., depending on conveyor length, width, and roller centers. Roller Capacity: 580# per roller. Speed: 30 fpm Drive: Top mounted center drive. Motor and Reducer: 3/4 hp, C-Face. Chain: ASA #50 Bed: Structural or 3/16"-thick formed channels, welded-in cross members. Bed Lengths: Nominal 5' and 10'. Other lengths available in roller center increments to a maximum of 12'. Frame: 5 x 6.7# painted structured channel with welded cross members. Effective Width: 16" - 60" in any increment Rollers: 2-1/2" diameter, 11 gauge, plain steel with 11/16" hex RA bearings. Sprockets are welded at one end of each roller. LOAD CAPACITY CHART (lbs) Chain Driven Live Roller @ 30 fpm Horsepower Load Up to 20 ft. Load Up to 50 ft. 3/4 7000 5800 1 9600 8400 1-1/2 14,500 13,500 2 20,000 18,500 Axle: 11/16" pin retained hex axle Roller Centers: 6" Supports: 22" to 28" adjustable floor supports at each bed joint. For other supports see page 50. Controls: See page 57 OPTIONAL SPECIFICATIONS Frame: 6" x 8.2# structural channel, rollers high one side Drive: Drive mounted low or underhung Motor and Reducer: 1 hp - 5 hp, C-Face Speeds: 45 and 60 fpm Roller Centers: 3" and 4-1/2" Rollers: With RB bearings Side high position Order online at: www.rapidship.com • FAX: 1-616-913-5370 • CALL: 1-800-530-9153 FOR IMMEDIATE QUOTE 40 CHAIN DRIVEN LIVE ROLLER CONVEYOR RAPIDSHIP CONVEYORS www.rapidship.com 6-WEEK ORDER BY MODEL NUMBER Overall Length 5' 10' 15' 20' 25' 30' 40' 50' 60' 70' 80' 90' 100' 24" Effective Width 28" Between Frame STKCDLRAAA STKCDLRABA STKCDLRACA STKCDLRADA STKCDLRAEA STKCDLRAFA STKCDLRAGA STKCDLRAHA STKCDLRAJA STKCDLRAKA STKCDLRALA STKCDLRAMA STKCDLRANA Overall Length 5' 10' 15' 20' 25' 30' 40' 50' 60' 70' 80' 90' 100' 40" Effective Width 44" Between Frame STKCDLRAAD STKCDLRABD STKCDLRACD STKCDLRADD STKCDLRAED STKCDLRAFD STKCDLRAGD STKCDLRAHD STKCDLRAJD STKCDLRAKD STKCDLRALD STKCDLRAMD STKCDLRAND Weight (lbs) 391 671 950 1229 1508 1788 2346 2952 3463 4022 4580 5139 5697 28" Effective Width 32" Between Frame STKCDLRAAB STKCDLRABB STKCDLRACB STKCDLRADB STKCDLRAEB STKCDLRAFB STKCDLRAGB STKCDLRAHB STKCDLRAJB STKCDLRAKB STKCDLRALB STKCDLRAMB STKCDLRANB Weight (lbs) 442 805 1151 1498 1844 2191 2884 3576 4269 4962 5655 6348 7041 52" Effective Width 56" Between Frame STKCDLRAAE STKCDLRABE STKCDLRACE STKCDLRADE STKCDLRAEE STKCDLRAFE STKCDLRAGE STKCDLRAHE STKCDLRAJE STKCDLRAKE STKCDLRALE STKCDLRAME STKCDLRANE Weight (lbs) 408 704 1000 1296 1592 1888 2480 3073 3665 4257 4849 5441 6033 36" Effective Width 40" Between Frame STKCDLRAAC STKCDLRABC STKCDLRACC STKCDLRADC STKCDLRAEC STKCDLRAFC STKCDLRAGC STKCDLRAHC STKCDLRAJC STKCDLRAKC STKCDLRALC STKCDLRAMC STKCDLRANC Weight (lbs) 458 771 1101 1431 1760 2090 2749 3408 4068 4727 5386 6046 6705 Weight (lbs) 509 906 1303 1699 2096 2493 3287 4080 4874 5668 6461 7255 8049 60" Effective Width 64" Between Frame STKCDLRAAF STKCDLRABF STKCDLRACF STKCDLRADF STKCDLRAEF STKCDLRAFF STKCDLRAGF STKCDLRAHF STKCDLRAJF STKCDLRAKF STKCDLRALF STKCDLRAMF STKCDLRANF Weight (lbs) 542 973 1403 1834 2264 2695 3555 4416 5277 6138 6999 7860 8721 Order online at: www.rapidship.com • FAX: 1-616-913-5370 • CALL: 1-800-530-9153 FOR IMMEDIATE QUOTE 41 CANTILEVERED EXTENDABLE CONVEYOR RAPIDSHIP CONVEYORS www.rapidship.com MODELS EX700 AND EX2000 EX700 and EX2000 are fixed base belt conveyors that extend into a semi-trailer for fast, efficient unloading. The EX700 has four telescoping booms and the EX2000 has three telescoping booms. These booms enter the loaded trailer and extend as the unloading progresses. The products unload on a single belt that rides on the three or four booms including the fixed base. STANDARD SPECIFICATIONS EX700 Operation: One-way, horizontal, with unloading as standard. Load Capacity: 50# per lineal foot with the unit fully extended Extended Length: 48'6" Retracted Length: 13'5" Mounting: Dock mounting is standard–the supports under the fixed base mount on a surface that is level with the trailer floor. Discharge Elevation: 48" minimum (hydraulic adjustable mount recommended) Belt: 2-ply rubber belt, monofilament fabric, with light impression in top cover, and bare back. Belt Width: 21" Belt Speed: 100 fpm Voltage: 480 volts, 3 PH, 60 Hz Boom Drives: 1 hp Extend/Retract Gearmotor with brake (powers booms). Boom Speed: 40 fpm Standard Drive Mount: Drive’s internal control panel can be installed on either side Belt Drive: 3 hp motorized pulley EX700 EX2000 Operation: One-way, horizontal, with unloading as standard. Load Capacity: 50# per lineal foot with the unit fully extended Extended Length: 73'5" Retracted Length: 22'3" Mounting: Dock mounting is standard–the supports under the fixed base mount on a surface that is level with the trailer floor. Discharge Elevation: 48" minimum (hydraulic adjustable mount recommended) Belt: 2-ply rubber belt, monofilament fabric, with light impression in top cover, and bare back. Belt Width: 21" Belt Speed: 60 fpm Voltage: 480 volts, 3 PH, 60 Hz Boom Drives: 1-1/2 hp Extend/Retract Gearmotor with brake (powers booms). Boom Speed: 40 fpm Standard Drive Mount: Drive’s internal control panel can be installed on either side Belt Drive: 3 hp motorized pulley EX2000 Order online at: www.rapidship.com • FAX: 1-616-913-5370 • CALL: 1-800-530-9153 FOR IMMEDIATE QUOTE 42 RAPIDSHIP CONVEYORS CANTILEVERED EXTENDABLE CONVEYOR www.rapidship.com Siemens Dematic will provide the following with each conveyor: Prewired, pretested electrical control cabinet, NEMA-12, with the following equipment mounted and wired to terminal blocks: • Main Disconnect, 30 Amp. • Motor Starter Protector • Control Transformer • Contactor, Magnetic • Warning Legends on Door • Allen-Bradley Controls The following will be included in the installation, operation and maintenance manuals: • • • • Installation Instructions Preventive Maintenance Illustrated Spare Parts List Schematic Wiring Diagrams • Physical Equipment Layout • Safety Information • Troubleshooting Guide 16-WEEK ORDER BY MODEL NUMBER Model Number # Booms Length Retracted Length Extended Belt Width Belt Speed Boom Speed Discharge Elevation Operator Controls @ Boom Voltage STKEX700AA 4 13'5" 48'6" 21" 100 fpm 40 fpm 48" Both Sides 460/3 STKEX2000B 3 22'3" 73'5" 21" 60 fpm 40 fpm 48" Both Sides 460/3 Call for other widths and lengths. Order online at: www.rapidship.com • FAX: 1-616-913-5370 • CALL: 1-800-530-9153 FOR IMMEDIATE QUOTE 43 RAPIDSHIP CONVEYORS GATE SECTIONS www.rapidship.com Conveyor gate sections are designed for use with gravity wheel and roller beds, permitting temporary access through the conveyor line for personnel, lift trucks and other equipment. They are of the same construction and allowable distributed load as the connecting conveyors. Gates are shipped completely assembled with striker arm and cradles. Manual gates have a maximum lift effort of 40 pounds. Spring counterbalanced gates are used when gate overall width is wider and frames are deeper to correspond with connecting conveyor. If the adjacent bed is steel, use counterbalanced gates, which are also steel. If the adjacent bed is aluminum, use non-counterbalanced gates, which are also aluminum. Counterbalanced Gravity Wheel Conveyor Gate STANDARD SPECIFICATIONS Counterbalanced Gravity Roller Conveyor Gate Frame Depth (in.): Non-Counterbalanced — 2.5"; Counterbalanced — 2.5" (Galvanized Steel), 3.5" (Enameled Steel) Frame Material: Non-Counterbalanced — Aluminum (.125 thick); Counterbalanced — Galvanized Steel (12 Gauge), Enameled Steel (10 Gauge) Length (in.): 36", 48" and 60" Roller Material: Plain Steel (Enameled Steel) Roller Diameter (in.): 1.9 (Enameled Steel) Roller Centers (in.): 3 (Enameled Steel) Wheel Material: Non-Counterbalanced — Aluminum; Counterbalanced — Steel (Galvanized Steel) Non-Counterbalanced Gravity Wheel Conveyor Gate with Permanent Supports Wheel Axle Centers (in.): Non-Counterbalanced — 3; Counterbalanced — 3 (Galvanized Steel) Width (in.): Non-Counterbalanced — 12", 18", 24"; Counterbalanced — 18", 24" (Galvanized Steel), 18", 24", 30", 36" (Enameled Steel) Wheels Per Foot: Non-Counterbalanced — 10, 16, 20; Counterbalanced — 16, 20 (Galvanized Steel) 4-WEEK Length ORDER BY MODEL NUMBER 3' 3' 3' 4' 5' Bed Type Wheel Wheel Roller Roller Roller Gate Type Non-counterbalanced Counterbalanced Counterbalanced Counterbalanced Counterbalanced 12” Overall Width Model Weight Number (lbs.) STK0300E12 22 – N/A – N/A – N/A – N/A 18” Overall Width Model Weight Number (lbs.) STK0300E18 26 STK0300F18 56 STK0300G18 87 STK0300H18 109 STK0300J18 127 24” Overall Width 30” Overall Width 36” Overall Width Model Weight Model Weight Model Weight Number (lbs.) Number (lbs.) Number (lbs.) N/A N/A STK0300E24 29 N/A N/A N/A N/A STK0300F24 69 N/A N/A STK0300G24 115 STK0300G30 134 STK0300G36 155 STK0300H24 132 STK0300H30 146 STK0300H36 157 STK0300J24 143 STK0300J30 159 STK0300J36 171 Order online at: www.rapidship.com • FAX: 1-616-913-5370 • CALL: 1-800-530-9153 FOR IMMEDIATE QUOTE 44 RAPIDSHIP CONVEYORS BALL TRANSFER PLATES www.rapidship.com A horizontal steel plate surfaced with a series of transfer balls, each riding on a bed of small balls all encased in a single cup-shaped base. The transfer ball moves freely in any direction as product moves on the plate. Ball transfer plates are mounted inside conveyor channel replacing the rollers, and are used in conjunction with adjoining 1.4" or 1.9" gravity roller conveyor. They are appropriate for manual diverting or rotating, or at a workstation or inspection operation. STANDARD SPECIFICATIONS Frame: 10 gauge galvanized steel. Width 18" 24" 30" 36" Balls: 1" diameter, 50 pound capacity each. Gravity Roller Conveyor: Use with Model 200 — 1.4" and 1.9" diameter. Plates: Mount inside conveyor channel replacing the rollers. Ball Quantity 30 56 90 132 ORDER BY MODEL NUMBER 16" Width & 18" Length 22" Width & 24" Length 28" Width & 30" Length 34" Width & 36" Length Model Number Weight (lbs.) Model Number Weight (lbs.) Model Number Weight (lbs.) Model Number Weight (lbs.) STK0300H18 26 STK0300H24 29 STK0300H30 50 STK0300H36 68 BALL TRANSFER TABLE Use with 1.4", or 1.9" diameter gravity roller conveyor. 10 gauge slider bed frame with 1" diameter balls, 50 pound capacity each. 3-7/8" nominal conveying surface height. Requires its own supports. See pages 48 - 49. Conveyor Width 18" 24" 30" 36" Plate Quantity Length of Balls 36" or 48" 72 or 96 36" or 48" 96 or 128 48" or 60" 160 or 200 48" or 60" 192 or 240 3-WEEK ORDER BY MODEL NUMBER 18" Width x 18" Long 24" Width x 24" Long 30" Width x 30" Long 36" Width x 36" Long Model Number Weight (lbs.) Model Number Weight (lbs.) Model Number Weight (lbs.) Model Number Weight (lbs.) STK0300T18 42 STK0300T24 55 STK0300T30 69 STK0300T36 81 BALL TRANSFER STRIP Use with 1.4", 1.75", or 1.9" diameter gravity roller conveyor. Replaces one roller and bolts to the axle holes. 12 gauge galvanized steel frame with 1" diameter balls, 50 pound capacity each. Conveyor Width — 18" 24" 30" 4-WEEK Ball Quantity — 5 7 9 Conveyor Width 36" — — — Quantity of Balls 11 — — — ORDER BY MODEL NUMBER 18" Width 24" Width 30" Width 36" Width Model Number Weight (lbs.) Model Number Weight (lbs.) Model Number Weight (lbs.) Model Number Weight (lbs.) STK0300S18 22 STK0300S24 26 STK0300S30 31 STK0300S36 35 Order online at: www.rapidship.com • FAX: 1-616-913-5370 • CALL: 1-800-530-9153 FOR IMMEDIATE QUOTE 45 RAPIDSHIP CONVEYORS SERIES 35 HYDRAULIC LIFT TABLE www.rapidship.com AUTOQUIP SERIES 35 HYDRAULIC SCISSORS LIFT Series 35 hydraulic lifts include many popular sized models which can be used in a wide variety of lifting applications. These lifts can maintain 1,500 6,000 lb capacities and travel up to 55" in height. STANDARD SPECIFICATIONS • Capacity: 1500 to 6000 lbs • Platforms: 24" x 36" to 48" x 96" smooth steel • Scissors Legs: Solid steel with stiffener bars • Axle Pivot Pins: Turned, ground, polished, and hard chromed • Pivot Bearings: Maintenance free, lubricated for life composite bearings, never needs greasing • Base Frames: 24" x 36" to 48" x 64" all steel construction • Travel: 24" to 48" • Lowered Height: 6-1/2" to 7" • Travel Speeds: 8 to 22 seconds approximately up and down w/ 1-1/2 hp motor • Power Unit: Internally mounted 1-1/2 hp motor, 230/460VAC-3PH-60CY (3/4 HP single phase available at no additional charge). Prewired UL approved and labeled control components. • Reservoir: Clear polyethylene tank for visible oil level inspection, prevents condensation, rust build-up, and precludes left over fabrication debris • Flow Control: For safe controlled lowering speed in all situations • Velocity Fuses: Safety device to prevent free fall in case of hose rupture or failure • Controls: hand pendant • Maintenance Locks: For safely locking the platform in the up position for maintenance access • Testing: Factory tested to 110% of rated capacity, built to ANSI MH29.1 ORDER BY MODEL NUMBER Model No. (For Std. Platform Size) 4-WEEK Capacity Platform Dimension (lbs.) W x L (in.) Width Length 2500 24" 36" 2500 48" 48" 2500 24" 48" 2500 24" 64" 4000 24" 36" 4000 24" 48" 4000 48" 48" 4000 24" 64" 6000 48" 96" 24S25-2436 36S25-4848 36S25-2448 48S25-2464 24S40-2436 36S40-2448 36S40-4848 48S40-4896 48S60-4896 Platform Height (in.) Min. Max. 6-1/2 30-1/2 6-1/2 42-1/2 6-1/2 42-1/2 7 55 6-1/2 30-1/2 6-1/2 42-1/2 6-1/2 42-1/2 7 55 7 55 Shipping Weight (lbs.) 500 720 610 820 510 620 720 830 1040 Call for other platform and capacities not shown. Options: Important: *Derate lift table by 650 lbs when adding a tilter option. *Bevel toe guards are required for pit mounted tables. ORDER BY MODEL NUMBER Floor Pedal Model Number Turntable Model Number 30˚ Tilter Model Number 45˚ Tilter Model Number Safety Skirt Model Number S35FC-1 SR4-48 STE30-50 STE45-50 AS24 x 36 AS24 x 48 AS24 x 64 Order online at: www.rapidship.com • FAX: 1-616-913-5370 • CALL: 1-800-530-9153 FOR IMMEDIATE QUOTE 46 RAPIDSHIP CONVEYORS PNEUMATIC SCISSORS LIFTS www.rapidship.com AUTOQUIP AIR BAG LIFT Air bag lifts include many popular sized models which can be used in a wide variety of lifting applications. These lifts can maintain 2,500 - 5,000 lb capacities and travel up to 24" in height. STANDARD SPECIFICATIONS • Capacity: 2500 - 5000 lbs • Platforms: 36" x 48" to 48" x 48" smooth steel • Scissors Legs: Solid steel with stiffener bars • Axle Pivot Pins: Turned, ground, polished, and hard chromed • Pivot Bearings: Maintenance free, lubricated for life composite bearings, never needs greasing • Base Frames: 36" x 48" rigid portable, all steel base, no lag down required • Fork Pockets: Standard, in base frame for pallet jack repositioning • Travel: 24" • Lowered Height: 9-1/2" • Travel Speeds: Varies with load, lowering speed controlled by flow control • Power Unit: Internally mounted Firestone air bag • Air Pressure: 80 PSI • Relief Valve: To protect bag from overpressure • Controls: hand pendant • Roller Gibs: For maintaining roller contact with base frame and platform • Maintenance Locks: For safely locking the platform in the up position for maintenance access • Testing: Factory tested and built to ANSI MH29.1 ORDER BY MODEL NUMBER Model No. (For Std. Platform Size) 2AF25-3648 2AF25-4848 2AF50-4848 4-WEEK Important: *Derate lift table by 650 lbs when adding a tilter option. *Bevel toe guards are required for pit mounted tables. Capacity Platform Dimension (lbs.) W x L (in.) Width Length 2500 36" 48" 2500 48" 48" 5000 48" 48" Platform Shipping Height (in.) Weight Min. Max. (lbs.) 550 9-1/2 33-1/2 600 9-1/2 33-1/2 625 9-1/2 33-1/2 *Call for other platforms and capacities not shown. Options: ORDER BY MODEL NUMBER Floor Valve Model Number FCV-AF Turntable Model Number Weight SR4-48 450 Safety Skirt Model Number AS3648-AF AS4848-AF Order online at: www.rapidship.com • FAX: 1-616-913-5370 • CALL: 1-800-530-9153 FOR IMMEDIATE QUOTE 47 RAPIDSHIP CONVEYORS SUPPORTS PORTABLE SUPPORTS: Q-Stands: Type Q3 for 12" and 18" widegravity conveyors with a 400 lb. capacity. Q4 for 24" wide gravity conveyors with a 800 lb. capacity. 18" thru 52" heights with locking L-screw(s). www.rapidship.com TYPE Q3 Q-STAND TYPE Q4 Q-STAND Tubular Center Leg: 1-5/8" O.D. x 12 gauge tubing with locking L-screw PERMANENT FLOOR SUPPORTS: R1400 Rapistand: Painted formed steel; 17" thru 104" heights, with a capacity of 1400 lbs. Top bracket is adjustable up to 30°. RAPISTAND CENTER LEG R1400 RAPISTAND Rapistand Center Leg: For curves with 17" thru 53" heights DIAGONAL SUPPORT BRACES: 10 gauge galvanized steel. 18" long for gravity and 24" long for power conveyors with 17" thru 53" support height range. 30" long brace for conveyors with 52" thru 104" support height range. The longest unbraced conveyor must not exceed 50'. MISCELLANEOUS SUPPORT: SUPPORT BRACES For use with incline or decline conveyor between floors. Painted formed steel, 5-1/2" high with 60° maximum tilt radius. Order online at: www.rapidship.com • FAX: 1-616-913-5370 • CALL: 1-800-530-9153 FOR IMMEDIATE QUOTE 48 RAPIDSHIP CONVEYORS SUPPORTS www.rapidship.com Q-STANDS ORDER BY MODEL NUMBER Width (In.) 12 18 24 Support Height (In.) Min. Max. 18 24 30 18 24 30 18 24 30 28 40 52 28 40 52 28 40 52 Model Number STK3500BGA STK3500BJA STK3500BKA STK3500BGB STK3500BJB STK3500BKB STK3500BGC STK3500BJC STK3500BKC TUBULAR CENTER LEGS ORDER BY MODEL NUMBER Weight (lbs.) 14 15 18 15 16 19 19 22 27 12 18 24 30 36 Support Height (In.) Min. Max. 17 24 35 52 69 86 17 24 35 52 69 86 103 120 17 24 35 52 69 86 103 120 17 24 35 52 69 86 103 120 17 24 35 52 25 36 53 70 87 104 25 36 53 70 87 104 121 138 25 36 53 70 87 104 121 138 25 36 53 70 87 104 121 138 25 36 53 70 18 24 30 28 40 52 Model Number Weight (lbs.) STK3500DFA STK3500DHA STK3500DLA STK3500DMA STK3500DNA STK3500DPA STK3500DFB STK3500DHB STK3500DLB STK3500DMB STK3500DNB STK3500DPB STK3500DQB STK3500DRB STK3500DFC STK3500DHC STK3500DLC STK3500DMC STK3500DNC STK3500DPC STK3500DQC STK3500DRC STK3500DFD STK3500DHD STK3500DLD STK3500DMD STK3500DND STK3500DPD STK3500DQD STK3500DRD STK3500DFE STK3500DHE STK3500DLE STK3500DME 15 19 24 30 36 45 15 19 25 31 39 60 65 72 17 21 28 35 45 64 71 79 17 22 30 38 50 70 79 88 18 24 33 40 Model Number Weight (lbs.) STK3500CGX STK3500CJX STK3500CKX 7 8 9 RAPISTAND CENTER LEGS ORDER BY MODEL NUMBER Support Height (In.) Min. Max. R1400 RAPISTANDS ORDER BY MODEL NUMBER Width (In.) Support Height (In.) Min. Max. 17 24 35 25 36 53 Model Number Weight (lbs.) STK3500EFX STK3500EHX STK3500ELX 7 9 11 DIAGONAL SUPPORT BRACES ORDER BY MODEL NUMBER Length (Inches) Model Number Weight (lbs.) 18 24 30 STK3500FDX STK3500FEX STK3500FFX 3 3 5 MISCELLANEOUS SUPPORT ORDER BY MODEL NUMBER Height (Inches) Degree of Tilt Model Number 5 1/2 60 STK3500GYX Weight (lbs.) 8 Please call for pricing and other models not shown. Order online at: www.rapidship.com • FAX: 1-616-913-5370 • CALL: 1-800-530-9153 FOR IMMEDIATE QUOTE 49 RAPIDSHIP CONVEYORS HEAVY DUTY SUPPORTS www.rapidship.com 2.5" DIAMETER SUPPORT Heavy duty supports are bolted together and constructed of 3-inch x 7 gauge formed channel. ORDER BY MODEL NUMBER 2-WEEK Bed width 17" 21" 25" 29" 35" 41" 47" 53" Height Min. 22" 26" 30" 22" 26" 30" 22" 26" 30" 22" 26" 30" 22" 26" 30" 22" 26" 30" 22" 26" 30" 22" 26" 30" Max. 28" 32" 42" 28" 32" 42" 28" 32" 42" 28" 32" 42" 28" 32" 42" 28" 32" 42" 28" 32" 42" 28" 32" 42" Model Number Weight (lbs.) STK4000AGA STK4000AJA STK4000AKA STK4000AGB STK4000AJB STK4000AKB STK4000AGC STK4000AJC STK4000AKC STK4000AGD STK4000AJD STK4000AKD STK4000AGE STK4000AJE STK4000AKE STK4000AGF STK4000AJF STK4000AKF STK4000AGG STK4000AJG STK4000AKG STK4000AGH STK4000AJH STK4000AKH 28 32 40 35 41 48 42 49 54 52 59 62 55 62 65 58 65 69 62 68 72 65 70 75 MULTI-DECK SUPPORTS (72" height) The multi-deck supports are used for multiple level gravity or power installations. The support consists of (2) crossmembers, (2) leg uprights, (4) pivot straps and the attachments. ORDER BY MODEL NUMBER 4-WEEK Width 20" 26" 32" 38" 40" 44" Model Number STK3500ZAA STK3500ZAB STK3500ZAC STK3500ZAD STK3500ZAE STK3500ZAF Weight (lbs.) 49 55 60 72 75 82 Order online at: www.rapidship.com • FAX: 1-616-913-5370 • CALL: 1-800-530-9153 FOR IMMEDIATE QUOTE 50 RAPIDSHIP CONVEYORS ACCESSORIES www.rapidship.com GUARD RAIL STRAIGHT SECTION STANDARD SPECIFICATIONS Type: Continuous Channel in 5', 10', and 20' straight sections and 90° curve sections furnished with splices for a smooth connection Rail: 12 gauge galvanized steel. 1-5/8" high with 1-5/32" flanges. Flanges have 9/32" diameter holes on 1" centers. CURVE Arm: 5/8" diameter painted steel rod Bracket: Galvanized steel bracket slips over the arm and bolts to the rail ORDER BY MODEL NUMBER Channel Guard Rail Conveyor Model 100 Description 5' 10' 5' 10' 5' 10' 90° Curve 90° Curve 20' 200 (1.4 dia.) 200 (1.9 dia.) 100, 200 985, 1256 405, 410, 1102, 1274, 1256 One Side Or Outside STK1800AAA STK1800ABA STK1800AAC STK1800ABC STK1800AAF STK1800ABF STK1800ADA STK1800AEF STK1800AFA Both Sides STK1800AAB STK1800ABB STK1800AAD STK1800ABD STK1800AAG STK1800ABG STK1800ADB STK1800AEB STK1800AFB *Specify the model and width of the conveyor when ordering. Please call for pricing and other models not shown. ANGLE AND NOTCHED GUARD RAIL STANDARD SPECIFICATIONS Types: Notched angle guard rail for popout rollers. Plain angle guard rail for captured rollers. Dimensions: 1-5/16" x 1-3/32" formed, 12 gauge galvanized steel Notched Angle Guard Rail Fixed Angle Guard Rail Angle and Notched Guard Rail Conveyor Model 1102, 1274 1102, 1274 405, 410 100,200 Description notched angle notched angle fixed angle fixed angle Centers 3" 4" — — ORDER BY MODEL NUMBER Length 12' 12' 12' 10' One Side Or Outside STK1800AHA STK1800AJA STK1800AKA STK1800ALA Both Sides STK1800AHB STK1800AJB STK1800AKB STK1800ALB Order online at: www.rapidship.com • FAX: 1-616-913-5370 • CALL: 1-800-530-9153 FOR IMMEDIATE QUOTE 51 RAPIDSHIP CONVEYORS ACCESSORIES www.rapidship.com GUARD RAIL MODEL 460 EMPTY CARTON CONVEYOR ORDER BY MODEL NUMBER 4-WEEK Description 6" high side guard 10' long Splice plate for 6" guard One Side STK1800DAA STK1800DXA Both Sides STK1800DAB STK1800DXB 18" high side guard 10' long Splice plate for 18" guard 4" extension plate Deflector plate STK1800DBA STK1800DXC STK1800DZA STK1800DYA STK1800DBB STK1800DXD STK1800DZB STK1800DYB Tapered side guard with extension 10' long STK1800DCA STK1800DCB “CURVE” GUARD RAIL MODEL 996 (Includes 6" x 9" Arms and Mounting Brackets) ORDER BY MODEL NUMBER 4-WEEK Description Continuous 30° Continuous 45° Continuous 60° Continuous 90° Description Continuous 30° Continuous 45° Continuous 60° Continuous 90° 18" Inside Outside STK1800FAA STK1800FAB STK1800GAA STK1800GAB STK1800HAA STK1800HAB STK1800JAA STK1800JAB 24" Inside Outside STK1800FAC STK1800FAD STK1800GAC STK1800GAD STK1800HAC STK1800HAD STK1800JAC STK1800JAD 30" Inside Outside STK1800FAF STK1800FAG STK1800GAF STK1800GAG STK1800HAF STK1800HAG STK1800JAF STK1800JAG 36" Inside Outside STK1800FAH STK1800FAJ STK1800GAH STK1800GAJ STK1800HAH STK1800HAJ STK1800JAH STK1800JAJ Order online at: www.rapidship.com • FAX: 1-616-913-5370 • CALL: 1-800-530-9153 FOR IMMEDIATE QUOTE 52 RAPIDSHIP CONVEYORS ACCESSORIES www.rapidship.com Crimp on Styles C1 and C2 3/4" HAND CASE STOPS STANDARD SPECIFICATIONS 6" Style C0: 12 gauge galvanized steel. Flat and provides a semi-dead stop. It is used for slowing products on a fast line. Gravity Wheel Center Band Clearance Slots 15" Style C1: 12 gauge galvanized steel. Provides a semi-dead stop too, but it also has a crimp which raises the product’s edge for easy unloading. 1" Radius Fits Over Wheels or Rollers Style C2: 10 gauge galvanized steel. A flange which provides a dead stop, and also a crimp for easy unloading. It is usable at the extreme end of the line or at intermediate points. Style C0 Style C1 Style C2 ORDER BY MODEL NUMBER Style C0 C1 C2 Model Number Conv. Weight Width (In.) (lbs.) 7 12 STK0300A12 7 12 STK0300B12 9 12 STK0300C12 Model Number Conv. Weight Width (In.) (lbs.) STK0300A18 11 18 STK0300B18 11 18 STK0300C18 14 18 Model Number Conv. Weight Width (In.) (lbs.) 11 STK0300A24 24 11 STK0300B24 24 14 STK0300C24 24 Please call for pricing and other models not shown. ROLLER ACTIVATOR BELT FIXED ANGLE END STOPS STANDARD SPECIFICATIONS STANDARD SPECIFICATIONS Painted Angle: 2" x 1-1/2" x 3/16". A roller-to-roller polyurethane band slave drives a dead roller from a powered roller. Roller activator belts are available for 1.9" diameter rollers on 2", 3", and 4" centers and 2.5" diameter rollers on 3" centers. If a belt must be positioned at a specific place on the rollers, stretch wrap tape is wrapped around the roller under the belt. Widths: 12", 18", 24", 30", 36". Mounts: Between the wheels or rollers anywhere along the conveyor where space will allow. 2" Angle ORDER BY MODEL NUMBER Model Number STK0300D12 STK0300D18 STK0300D24 STK0300D30 STK0300D36 Conv. Width (In.) 12 18 24 30 36 Weight (lbs.) 2 3 4 5 6 ORDER BY MODEL NUMBER Axle Centers 2" 3" 4" Weight (lbs.) 1 1 1 1.9" Diameter Roller Model Number STK1800GAA STK1800HAA STK1800JAA 2.5" Diameter Roller Model Number STK1800GAB STK1800HAB STK1800JAB Please call for pricing and other models not shown. Order online at: www.rapidship.com • FAX: 1-616-913-5370 • CALL: 1-800-530-9153 FOR IMMEDIATE QUOTE 53 RAPIDSHIP CONVEYORS MODEL 3010 FLOW TRACK Flow Track turns a conventional pallet storage rack in a package handling operation into an efficient gravity flow system. It can also be used on floors for handling heavy loads. 1-1/4" Steel R-shape Flow Track 20 consists of 1-3/4" deep channel with 1-1/2" diameter wheels or Flow Track 30 with 2-1/8" deep channel with 2" diameter wheels. Channel Flow Track 60 consists of standard 2" diameter wheels mounted in 2-1/2" or 3-1/2" deep channels or Flow Track 65 with heavy duty 2" diameter wheels mounted in 2-1/2" or 3-1/2" channels. www.rapidship.com 3/8" 1-3/16" 1-3/8" 5/8" 1/2" 2-1/2" 2" 1-1/4" 1-3/4" 2-1/8" 1-1/2" FTH 20 1.5 FTH 30 2 1-7/32" 11/32" 11/32" 3-27/32" 2-27/32" FTH S 60 2-1/2" FTH S 65 3-1/2" Flow Track 20/30 5/8" 5/8" 3/8" 2-1/8" 2-7/8" 3/8" 2-1/8" 2-7/8" Flow Track 60/65 “R” STEEL SHAPE FLOW TRACK Model Ordering Number Length FTH20 FTH20 FTH30 FTH30 STK3010AAA STK3010BAA STK3010AAC STK3010BAC 10' Less End Stop 10' With End Stop 10' Less End Stop 10' With End Stop Wheel Wheel Dia. Spacing 1.5 1.5 2 2 3 3 3 3 Distributed load capacities (lbs.) of single flow track using R-shapes Span (distance in ft. between track supports) 3' 4' 5' 6' 7' 8' 9' 10' 240 262 206 168 140 117 74 48 240 262 206 168 140 117 74 48 300 400 364 298 252 215 172 118 300 400 364 298 252 215 172 118 “C” STEEL SHAPE FLOW TRACK Model Ordering Number Length FTH60 FTH60 FTH65 FTH65 STK3010FAB STK3010FAC STK3010FAD STK3010FAG 10' Less End Stop 10' With End Stop 10' Less End Stop 10' With End Stop Wheel Wheel Dia. Spacing 2 2 2 2 3 3 3 3 Distributed load capacities (lbs.) of single flow track using C-shapes Span (distance in ft. between track supports) 3' 4' 5' 6' 7' 8' 9' 10' 2400 1795 1425 1180 1005 875 625 445 2400 1795 1425 1180 1005 875 625 445 3915 2930 2335 1935 1650 1435 1270 1070 3915 2930 2335 1935 1650 1435 1270 1070 Please call for pricing and other models not shown. Order online at: www.rapidship.com • FAX: 1-616-913-5370 • CALL: 1-800-530-9153 FOR IMMEDIATE QUOTE 54 MODEL 1800 GUIDE DRUMS & WHEELS RAPIDSHIP CONVEYORS www.rapidship.com Used for converging operations to push items toward the center of the main line conveyor. Guide wheels work best with objects that present a flat, firm surface to the wheel. Guide wheels are hard plastic with roller bearings.Guide drums work best with bagged goods, luggage, and objects that do not present a flat, firm surface. Guide drums are 4", 6", or 8" diameter steel with ruff top belt lagging and two 2" radial ball bearings. Drum Dia. 4" 6" 8" Wt. (lbs.) 14 22 30 Wheel Dia. 3" 4" Wt. (lbs.) 6 6 Guide Drum Guide Wheel ORDER BY MODEL NUMBER 2-WEEK Type of Bed Diameters 3" 4" 6" 8" Guide Drum Box Bed STK1800GAB STK1800GAD STK1800GAF N/A Channel 5-1/4" or Less STK1800GBB STK1800GBD STK1800GBF N/A Channel over 5-1/4" STK1800GCB STK1800GCD STK1800GCF N/A Guide Wheel Box Bed N/A N/A STK1800GDA STK1800GDB Channel 5-1/4" or Less STK1800GEA STK1800GEB N/A N/A Channel over 5-1/4" N/A N/A STK1800GFA STK1800GFB Order online at: www.rapidship.com • FAX: 1-616-913-5370 • CALL: 1-800-530-9153 FOR IMMEDIATE QUOTE 55 RAPIDSHIP CONVEYORS MODEL 1800 TRAFFIC CONTROLLERS www.rapidship.com A traffic controller is used to control flow of two converging powered conveyor lines. Conveyors may intersect at angles of 30, 37-1/2, 45, 90 or 180 degrees. STANDARD SPECIFICATIONS Light Duty: Base is 5/8"-thick steel with a 14 gauge cover over the top and back. Arms are 1/4" x 2" x 3" aluminum angle, mounted on 1" cantilevered shafts with rotating ball bearings. Weighs 40 pounds. Medium Duty: Base and cover are 5/8" thick. Arms are 1/4" x 2" x 3" aluminum angle, with 1" shafts mounted in fixed ball bearings at each end. Weighs 72 pounds. Heavy Duty: Base and cover are 5/8" thick. Arms are 1/4" x 2-1/2" x 3-1/2" aluminum angle, with 1-15/16" shafts with radial ball bearings at each end. Weighs 94 pounds. LOAD CAPACITIES (lbs.) Traffic Controller Min. Max. Item Maximum Item Wt. at Accumulated Load Wt. 100 fpm Live Roller Smooth Belt Light Duty 4 40 400 250 Medium Duty 4 65 420 250 Heavy Duty 4 90 1150 670 ORDER BY MODEL NUMBER 4-WEEK Description Light Duty 30˚ 37-1/2˚ 45˚ 90˚ 180˚ Medium Duty 30˚ 37-1/2˚ 45˚ 90˚ 180˚ Heavy Duty 30˚ 37-1/2˚ 45˚ 90˚ 180˚ Widths 18" STK1800TAA STK1800TBA STK1800TCA STK1800TDA STK1800TEA 24" STK1800TAB STK1800TBB STK1800TCB STK1800TDB STK1800TEB 30" STK1800TAC STK1800TBC STK1800TCC STK1800TDC STK1800TEC 36" STK1800TAD STK1800TBD STK1800TCD STK1800TDD STK1800TED STK1800TFA STK1800TGA STK1800THA STK1800TJA STK1800TKA STK1800TFB STK1800TGB STK1800THB STK1800TJB STK1800TKB STK1800TFC STK1800TGC STK1800THC STK1800TJC STK1800TKC STK1800TFD STK1800TGD STK1800THD STK1800TJD STK1800TKD STK1800TLA STK1800TMA STK1800TNA STK1800TOA STK1800TPA STK1800TLB STK1800TMB STK1800TNB STK1800TOB STK1800TPB STK1800TLC STK1800TMC STK1800TNC STK1800TOC STK1800TPC STK1800TLD STK1800TMD STK1800TND STK1800TOD STK1800TPD Light duty weighs 40 pounds each and the medium duty weighs 72 pounds each. Order online at: www.rapidship.com • FAX: 1-616-913-5370 • CALL: 1-800-530-9153 FOR IMMEDIATE QUOTE 56 RAPIDSHIP CONVEYORS CONTROLS www.rapidship.com S 230 VARIABLE SPEED CONTROLLER The variable frequency controller has a broad speed range of 15 fpm - 120 fpm. The controller doesn‘t require a starter or contactor and is small and compact where very little installation space is required. 110 Volt 1-Phase Input 3-Phase Output Motor Size 3/4 HP 1 HP Model Number STK0300VBD STK0300VCD 230 Volt 1-Phase Input 3-Phase Output 230 Volt 3-Phase Input 3-Phase Output 460 Volt 3-Phase Input 3-Phase Output Motor Size 1/2 HP 3/4 HP 1 HP 1-1/2 HP 2 HP Motor Size 1/2 HP 3/4 HP 1 HP 1-1/2 HP 2 HP Motor Size 1/2 HP 3/4 HP 1 HP 1-1/2 HP 2 HP Model Number STK0300VAA STK0300VBA STK0300VCA STK0300VDA STK0300VFA Model Number STK0300VAB STK0300VBB STK0300VCB STK0300VDB STK0300VFB Model Number STK0300VAC STK0300VBC STK0300VCC STK0300VDC STK0300VFC Please call for pricing and other models not shown. MAGNETIC STARTER The magnetic starter is available for reverse and non-reverse applications and includes overload protection. Non-Reversing Model No. STK3600CAC STK3600CAD STK3600CBC STK3600CBD STK3600CBE STK3600CBF Voltage 230 230 230 230 460 460 Reversing Frequency 60 60 60 60 60 60 Phase single single 3 3 3 3 HP 3/4 1 3/4 1 3/4 1 Model No. STK3600CCC STK3600CCD STK3600CDC STK3600CDD STK3600CDE STK3600CDF Voltage 230 230 230 230 460 460 Frequency 60 60 60 60 60 60 Phase single single 3 3 3 3 HP 3/4 1 3/4 1 3/4 1 Other options available upon your request. Accessories ORDER BY MODEL NUMBER Description Push Buttons: Start-Stop Up-Down-Stop Forward-Reverse-Stop Emergency Stop Mushroom Head Switch Emergency Pull Cord: Pull Cord Control Box w/lite Model Number STK3600GXX STK3600HXX STK3600JXX STK3600KXX STK3600SXX STK3600TXX Order online at: www.rapidship.com • FAX: 1-616-913-5370 • CALL: 1-800-530-9153 FOR IMMEDIATE QUOTE 57 MODEL 405 (SUB ASSEMBLIES) RAPIDSHIP CONVEYORS www.rapidship.com 260# END DRIVE (Includes 5 ft. Drive Bed) Frame: 5-1/4" x 1-1/2" x 10 gauge Belt Pull: 260 lbs. maximum Mtr & Reducer: 3/4 hp, 230/460 V 3 ph motor, C-face reducer Speed: 60 fpm Operation: One direction Drive Pulley: 4" dia. Width Part Number Weight (lbs.) 12" 18" 24" 30" ASY1500076 ASY1500027 ASY1500030 ASY1500051 91 182 273 382 Description 260# end drive w/3/4 hp mtr., 60 fpm 260# end drive w/3/4 hp mtr., 60 fpm 260# end drive w/3/4 hp mtr., 60 fpm 260# end drive w/3/4 hp mtr., 60 fpm 520# CENTER DRIVE (Includes 7-1/2 ft. Drive Bed) Frame: 5-1/4" x 1-1/2" x 10 gauge Belt Pull: 520 lbs. maximum Mtr & Reducer: 3/4 hp, 230/460 V 3 ph motor, C-face reducer Speed: 60 fpm Operation: Bi-directional End Pulley: not included Drive Pulley: 8" dia. 2-7/16" dia. shaft Width Part Number Weight (lbs.) 12" 18" 24" 30" ASY2000004 ASY2000012 ASY2000015 ASY2000014 198 265 324 385 Description 520# center drive w/3/4 hp mtr., 60 fpm 520# center drive w/3/4 hp mtr., 60 fpm 520# center drive w/3/4 hp mtr., 60 fpm 520# center drive w/3/4 hp mtr., 60 fpm 522# CENTER DRIVE (No Drive Bed Included) Used with Models 405, 410, 460 and 1102 Frame: 5-1/4" x 1-1/2" x 10 gauge Belt Pull: 522 lbs. maximum Mtr & Reducer: 3/4 hp, 230/460 V 3 ph motor, C-face reducer Speed: 60 fpm Operation: Bi-directional Drive Pulley: 8" dia. 2-7/16" dia. shaft Width Part Number Weight (lbs.) 12" 18" 24" 30" ASY2502497 ASY2501336 ASY2501564 ASY2504580 205 281 360 406 Description 522# center drive w/3/4 hp mtr., 60 fpm 522# center drive w/3/4 hp mtr., 60 fpm 522# center drive w/3/4 hp mtr., 60 fpm 522# center drive w/3/4 hp mtr., 60 fpm Order online at: www.rapidship.com • FAX: 1-616-913-5370 • CALL: 1-800-530-9153 FOR IMMEDIATE QUOTE 58 MODEL 405 RAPIDSHIP CONVEYORS (SUB ASSEMBLIES) www.rapidship.com INTERMEDIATE BEDS (5 & 12 Ft. Long Intermediate Beds) Frame: 5-1/4" x 1-1/2" x 10 gauge Capacity: 150 lbs/ft Width Part Number Weight (lbs.) Length 12" S563301250 S563301291 S563301850 S563301891 S563302450 S563302491 S563303050 S563303091 48 111 61 138 74 166 87 193 5 ft. 12 ft. 5 ft. 12 ft. 5 ft. 12 ft. 5 ft. 12 ft. 18" 24" 30" Description Intermediate bed, w/ 2 idlers Intermediate bed, w/ 2 idlers Intermediate bed, w/ 2 idlers Intermediate bed, w/ 2 idlers END PULLEYS (4" Dia. End Pulley w/Take-Up and Pop-Out Roller) Pulley: 4" dia. with 1-7/16" dia. fixed shaft Width 12" 18" 24" 30" Drive Pulley 12" 18" 24" 30" 12" 18" 24" 30" Idler Pulley 12" 18" 24" 30" Part Number K000301AAA K000301AAB K000301AAC K000301AAD Weight (lbs.) 32 39 46 52 Description K000384AAA K000313AAB K000313AAC K000313AAD K006205WBA K006205WBB K006205WBC K006205WBD 11 15 19 23 15 19 24 29 4" drive/driven pulley 4" drive/driven pulley 4" drive/driven pulley 4" drive/driven pulley 8" drive pulley 8" drive pulley 8" drive pulley 8" drive pulley K000397AAB K000306AAB K000306AAC K000306AAD 8 11 14 16 4" idler pulley 4" idler pulley 4" idler pulley 4" idler pulley 4" diameter end pulley 4" diameter end pulley 4" diameter end pulley 4" diameter end pulley Order online at: www.rapidship.com • FAX: 1-616-913-5370 • CALL: 1-800-530-9153 FOR IMMEDIATE QUOTE 59 MODEL 410 RAPIDSHIP CONVEYORS (SUB ASSEMBLIES) www.rapidship.com 522# CENTER DRIVE (No Drive Bed Included) Used with Models 405, 410, 460 and 1102 Frame: 5-1/4" x 1-1/2" x 10 gauge Belt Pull: 522 lbs. maximum Mtr & Reducer: 3/4 hp, 230/460 V 3 ph motor, C-face reducer Speed: 60 fpm Operation: Bi-directional Drive Pulley: 8" dia. 2-7/16" dia. shaft Width Part Number Weight (lbs.) 12" 18" 24" 30" 36" ASY2502497 ASY2501336 ASY2501564 ASY2504580 ASY250XXXX 205 281 360 406 463 Description 522# center drive w/3/4 hp mtr., 60 fpm 522# center drive w/3/4 hp mtr., 60 fpm 522# center drive w/3/4 hp mtr., 60 fpm 522# center drive w/3/4 hp mtr., 60 fpm 522# center drive w/3/4 hp mtr., 60 fpm DRIVE BED (12 Ft. Long Drive Beds) Frame: 6-1/4" x 1-1/8" x 10 gauge Rollers: 1.9" dia., 16 ga with 7/16" hex axles Roller Center: 8" Capacity: 150 lbs/ft Width Part Number Weight (lbs.) Length 12" 18" 24" 30" K006209AFA K006209AFB K006209AFC K006209AFD 204 255 295 330 12 ft. 12 ft. 12 ft. 12 ft. Description Drive bed, 1.9 dia x 16 ga rollers, 8" ctrs Drive bed, 1.9 dia x 16 ga rollers, 8" ctrs Drive bed, 1.9 dia x 16 ga rollers, 8" ctrs Drive bed, 1.9 dia x 16 ga rollers, 8" ctrs Order online at: www.rapidship.com • FAX: 1-616-913-5370 • CALL: 1-800-530-9153 FOR IMMEDIATE QUOTE 60 MODEL 410 RAPIDSHIP CONVEYORS (SUB ASSEMBLIES) www.rapidship.com INTERMEDIATE BED (12 Ft. Long Intermediate Beds) Frame: 6-1/4" x 1-1/8" x 10 gauge Rollers: 1.9" dia., 16 gauge with 7/16" hex axles Roller Center: 8" Capacity: 150 lbs/ft Width Part Number Weight (lbs.) Length 12" 18" 24" 30" K000349BMA K000349BMB K000349BMC K000349BMD 178 217 265 293 12 ft. 12 ft. 12 ft. 12 ft. Description Intermediate bed, 1.9 dia x 16 ga rollers, 8" ctrs Intermediate bed, 1.9 dia x 16 ga rollers, 8" ctrs Intermediate bed, 1.9 dia x 16 ga rollers, 8" ctrs Intermediate bed, 1.9 dia x 16 ga rollers, 8" ctrs END PULLEY (4” Diameter End Pulley with Take up and Pop Out Rollers) Pulley: 4" dia. on 1-7/16" fixed shaft Width Part Number Weight (lbs.) 12" 18" 24" 30" K000303AAA K000303AAB K000303AAC K000303AAD 32 38 45 52 Description End pulley, 4” diameter End pulley, 4” diameter End pulley, 4” diameter End pulley, 4” diameter Order online at: www.rapidship.com • FAX: 1-616-913-5370 • CALL: 1-800-530-9153 FOR IMMEDIATE QUOTE 61 MODEL 460 RAPIDSHIP CONVEYORS (SUB ASSEMBLIES) www.rapidship.com 522# CENTER DRIVE (No Drive Bed Included) Used with Models 405, 410, 460 and 1102 Frame: 5-1/4" x 1-1/2" x 10 gauge Belt Pull: 522 lbs. maximum Mtr & Reducer: 3/4 hp, 230/460 V 3 ph motor, C-face reducer Speed: 60 fpm Operation: Bi-directional Drive Pulley: 8" dia. 2-7/16" dia. shaft Width Part Number Weight (lbs.) 12" 18" 24" 30" 36" ASY2502497 ASY2501336 ASY2501564 ASY2504580 ASY250XXXX 205 281 360 406 463 Description 522# center drive w/ 3/4 hp mtr., 60 fpm 522# center drive w/ 3/4 hp mtr., 60 fpm 522# center drive w/ 3/4 hp mtr., 60 fpm 522# center drive w/ 3/4 hp mtr., 60 fpm 522# center drive w/ 3/4 hp mtr., 60 fpm DRIVE BED (10 Ft. Long Drive Beds) Frame: 14 gauge formed steel beds, 3-1/2" deep (36" and 48" wide beds have stiffener angles below bottom surface for added support) Capacity: 5 lbs/ft 6-WEEK Width Part Number Weight (lbs.) Length 24" 36" 48" K000550AAA K000550ABA K000550ACA 115 175 253 10 ft. 10 ft. 10 ft. Description Drive bed with stiffener angles Drive bed with stiffener angles Drive bed with stiffener angles Order online at: www.rapidship.com • FAX: 1-616-913-5370 • CALL: 1-800-530-9153 FOR IMMEDIATE QUOTE 62 MODEL 460 RAPIDSHIP CONVEYORS (SUB ASSEMBLIES) www.rapidship.com INTERMEDIATE BED (10 Ft. Long Intermediate Beds) Frame: 3-1/2" x 14 gauge galvanized steel Capacity: 5 lbs/ft 6-WEEK Width Part Number Weight (lbs.) Length 24" 36" 48" 5880502410 5880503610 5880504810 104 160 200 10 ft. 10 ft. 10 ft. Description Intermediate bed Intermediate bed Intermediate bed END PULLEY (With Shroud) Pulley: 4" dia. on 1-7/16" dia. shaft with shroud 6-WEEK Width Part Number Weight (lbs.) 24" 36" 48" K000378ABA K000378ABB K000378ABC 38 49 68 Description End pulley with shroud End pulley with shroud End pulley with shroud END PULLEY (Without Shroud) Pulley: 4" dia. on 1-7/16" dia. shaft without shroud 6-WEEK Width Part Number Weight (lbs.) 24" 36" 48" K000378AAA K000378AAB K000378AAC 30 42 54 Description End pulley without shroud End pulley without shroud End pulley without shroud Order online at: www.rapidship.com • FAX: 1-616-913-5370 • CALL: 1-800-530-9153 FOR IMMEDIATE QUOTE 63 MODEL 1102 RAPIDSHIP CONVEYORS (SUB ASSEMBLIES) www.rapidship.com 522# CENTER DRIVE (No Drive Bed Included) Used with Models 405, 410, 460 and 1102 Frame: 5-1/4" x 1-1/2" x 10 gauge Belt Pull: 522 lbs. maximum Mtr & Reducer: 3/4 hp, 230/460 V 3 ph motor, C-face reducer Speed: 60 fpm Operation: Bi-directional Drive Pulley: 8" dia. 2-7/16" dia. shaft Width Part Number Weight (lbs.) 12" 18" 24" 30" 36" ASY2502497 ASY2501336 ASY2501564 ASY2504580 ASY250XXXX 205 281 360 406 463 Description 522# center drive w/ 3/4hp mtr., 60 fpm 522# center drive w/ 3/4hp mtr., 60 fpm 522# center drive w/ 3/4hp mtr., 60 fpm 522# center drive w/ 3/4hp mtr., 60 fpm 522# center drive w/ 3/4hp mtr., 60 fpm DRIVE BED (12 Ft. Long Drive Beds used with 522# Center Drive) Frame: 6-1/4" deep x 10 gauge Capacity: 135 lbs/ft Rollers: 1.9" dia x 16 gauge with 1-7/16" hex axle Roller Centers: 3" ctr Width Part Number Weight (lbs.) Length 18" 24" 30" K0006238BBB K0006238BBC K0006238BBD 204 270 305 12 ft. 12 ft. 12 ft. Description Drive bed Drive bed Drive bed Order online at: www.rapidship.com • FAX: 1-616-913-5370 • CALL: 1-800-530-9153 FOR IMMEDIATE QUOTE 64 MODEL 1102 RAPIDSHIP CONVEYORS (SUB ASSEMBLIES) www.rapidship.com INTERMEDIATE BED (6 & 12 Ft. Long Intermediate Beds) Frame: 6-1/4" x 10 gauge Rollers: 1.9" dia., 16 gauge with 7/16" hex axles Roller Center: 3" ctr Capacity: 135 lbs/ft Width Part Number Weight (lbs.) Length 18" S705007222 S705014422 S705007232 S705014132 S705007242 S705014442 105 212 142 283 349 453 6 ft. 12 ft. 6 ft. 12 ft. 6 ft. 12 ft. 24" 30" Description Intermediate bed Intermediate bed Intermediate bed END BED (6 & 12 Ft. Long End Beds) Frame: 6-1/4" x 10 gauge Rollers: 1.9" dia., 16 gauge with 7/16" hex axles Roller Center: 3" ctr Capacity: 135 lbs/ft Width Part Number Weight (lbs.) Length 18" K000319CJA K000319DPA K000319CJB K000319DPB K000319CJC K000319DPC 241 361 279 395 298 424 6 ft. 12 ft. 6 ft. 12 ft. 6 ft. 12 ft. 24" 30" Description End bed End bed End bed Order online at: www.rapidship.com • FAX: 1-616-913-5370 • CALL: 1-800-530-9153 FOR IMMEDIATE QUOTE 65 MODEL 1211 RAPIDSHIP CONVEYORS (SUB ASSEMBLIES) www.rapidship.com 250 APC CENTER DRIVE (Right Hand) Drive Pulley: 8" dia. pulley rated e 250 lbs. maximum Mtr & Reducer: 3/4 hp, 230/460 V 3 ph motor, C-face reducer Speed: 60 fpm Operation: One direction Width Part Number Weight (lbs.) 12" 18" 24" ASY10000XX ASY1000030 ASY1000031 189 205 232 Description APC center drive, right hand APC center drive, right hand APC center drive, right hand INTERMEDIATE BED (10 Ft. Long Intermediate Beds) Frame: 3-1/2" deep x 1" x 12 gauge Capacity: 50 lbs/ft Skatewheel Centers: 3" cc Wheels: 1-15/16" dia. zinc plated steel on 1/4" dia. axles Operation: One direction Accumulation: Sensor wheels on 24" centers Width Part Number Weight (lbs.) Length 12" 18" 24" S621601212 S621601813 S621602414 105 121 137 10 ft. 10 ft. 10 ft. Description Intermediate bed Intermediate bed Intermediate bed END PULLEYS Pulley: 4" dia. pulley and fixed 1" dia. axle Width Part Number Weight (lbs.) 12" 18" 24" S620700004 S620700005 S620700006 12 14 16 Description End pulley End pulley End pulley Order online at: www.rapidship.com • FAX: 1-616-913-5370 • CALL: 1-800-530-9153 FOR IMMEDIATE QUOTE 66 MODEL 1274 RAPIDSHIP CONVEYORS (SUB ASSEMBLIES) www.rapidship.com 250 APC CENTER DRIVE (Right Hand) Mtr & Reducer: 3/4 hp, 230/460 V 3 ph motor, C-face reducer Speed: 60 fpm Operation: One direction Drive Pulley: 8" dia. pulley rated e 250 lbs maximum Width Part Number Weight (lbs.) 18" 24" 30" ASY1000106 ASY1000130 ASY1000131 193 205 232 Description APC center drive, right hand APC center drive, right hand APC center drive, right hand CHARGE BED (6 & 12 Ft. Long Charge Beds) Frame: 6-1/4" x 1-1/8" x 10 gauge Rollers: 1.9" dia., 16 gauge with 7/16" hex axles Roller Center: 3" cc Capacity: 100 lbs/ft Accumulation: 24" zones, except the first 4' section of a charge bed Width Part Number Weight (lbs.) Length 18" S578830722 S578831442 S578830723 S578831443 S578830724 S578831444 145 281 170 337 200 393 6 ft. 12 ft. 6 ft. 12 ft. 6 ft. 12 ft. 24" 30" Description Drive bed (charge bed) Drive bed (charge bed) Drive bed (charge bed) Order online at: www.rapidship.com • FAX: 1-616-913-5370 • CALL: 1-800-530-9153 FOR IMMEDIATE QUOTE 67 MODEL 1274 RAPIDSHIP CONVEYORS (SUB ASSEMBLIES) www.rapidship.com INTERMEDIATE BED (6 & 12 Ft. Long Intermediate Beds) Frame: 6-1/4" x 1-1/8" x 10 gauge Rollers: 1.9" dia., 16 gauge with 7/16" hex axles Roller Center: 3" cc Capacity: 100 lbs/ft Accumulation: 24" zones Width Axle Centers Part Number Weight (lbs.) Length 18" 3" 4" 3" 4" 3" 4" S578531442 S578541442 S578531443 S578541443 S578531444 S578541444 278 262 326 307 374 359 12 ft. 12 ft. 12 ft. 12 ft. 12 ft. 12 ft. 24" 30" Description Intermediate bed Intermediate bed Intermediate bed DISCHARGE BED (6 & 12 Ft. Long Discharge Beds) Frame: 6-1/4" x 1-1/8" x 10 gauge Rollers: 1.9" dia., 16 gauge with 7/16" hex axles Roller Center: 3" cc Capacity: 100 lbs/ft Accumulation: 24" zones, except the last 2' of a discharge bed Width Axle Centers Part Number Weight (lbs.) Length 18" 3" 4" 3" 4" 3" 4" S578841442 S578541442 S578841443 S578541443 S578841444 S578541444 278 269 326 312 374 361 12 ft. 12 ft. 12 ft. 12 ft. 12 ft. 12 ft. 24" 30" Description Intermediate bed Intermediate bed Intermediate bed Order online at: www.rapidship.com • FAX: 1-616-913-5370 • CALL: 1-800-530-9153 FOR IMMEDIATE QUOTE 68 REPLACEMENT PARTS RAPIDSHIP CONVEYORS www.rapidship.com C-FACE MOTORS • Original equipment • Multi-voltage 200/230/460/480-60-3 TE • C-Face 1800 RPM C-Face Motors run coolly and efficiently with internal and external fans for lower operating temperatures and long life. Their rugged design includes a heavy gauge seam welded steel or cast frame for overall strength. Conduit box exceeds NEMA and N.E.C. size requirements to simplify electrical connections. ORDERING INFORMATION Part No. no brake Part No. w/Brake Size Description 3543A-00000 3542A-00000 1/2 HP 56 C Frame 4543A-00000 4542A-00000 3/4 HP 56 C Frame 5543A-00000 56 C Frame 5542A-00000 1 HP 6543A-00000 1-1/2 HP 56 C Frame 6542A-00000 6643A-00000 1-1/2 HP 140 TC Frame 6642A-00000 7543A-00000 7542A-00000 2 HP 140 TC Frame 8743A-00000 8742A-00000 3 HP 180 TC Frame 9743A-00000 9742A-00000 5 HP 180 TC Frame Call one of our parts specialists for additional voltages. D-SERIES MOTOR BRAKES • • • • • Long life Quiet operation Easy installation and interchangeability Covers 56 and 140 NEMA C-Face mounting dimensions Single C-Face (fan end mounting) and Double C-Face (coupler) configurations • Static torque ratings: 3-25 ft.-lbs. • 115/230/460/575 units available from stock D-Series Brakes mount at any angle and feature industry standard NEMA C-Face mounting or interchangeability with competitive units. Their easy-to-use manual release levers reset automatically. Wear adjustments are external to the brake and may be made in less than a minute, eliminating the need for disassembly. The single, non-asbestos friction disc design extends life and allows quiet operation. ORDERING INFORMATION Part No. GJD0000008 GJD0000009 GJD0000010 GJD0000011 Description 56C 3 ft. lb. 230/460/60/3 56C 6 ft. lb. 230/460/60/3 56C 10 ft. lb. 230/460/60/3 140TC 15 ft. lb. 230/460/60/3 Order online at: www.rapidship.com • FAX: 1-616-913-5370 • CALL: 1-800-530-9153 FOR IMMEDIATE QUOTE 69 RAPIDSHIP CONVEYORS REPLACEMENT PARTS www.rapidship.com REDUCERS • Pressure vented gearcase has no conventional vents to allow seepage or contamination • Installation ready, factory lubricated and virtually maintenance free The exclusive RELIALUBE® system features a special compression chamber to lower the gearcase pressure and is contamination-free with no open path to the environment. It is prefilled with a synthesized hydrocarbon lubricant that stays free of contamination and won’t break down under normal operating conditions. The lubricant meets USDA Class H-2 standards. ORDERING INFORMATION Part No. 000003542C 000003540C 000004540C 000005640C Description 1/2 hp, 58 rpm, 30:1, 56TC 1/2 hp, 58 rpm, 30:1, 56TC 3/4 hp, 58 rpm, 30:1, 56TC 1 hp, 30:1, Q262, 140TC Conveyor Models 985 1211, 1274 405, 410, 460, 1102 405 (36" width) Call RapidSHIP personnel for other sizes not shown. Order online at: www.rapidship.com • FAX: 1-616-913-5370 • CALL: 1-800-530-9153 FOR IMMEDIATE QUOTE 70 RAPIDSHIP CONVEYORS REPLACEMENT PARTS www.rapidship.com ROUND ENDLESS BELTS • Long-lasting Round Endless Belts replace round leather belting on serpentine and quarter-turn drives • Special tensile section extends life • Minimum take-up • Designed for installation without splicing • Long-wearing cover Gates Round Endless Belts feature a special tensile section which minimizes belt stretch and ensures longer life than other round belts, including leather belting. Installation is performed without splicing, so breaks at weak splice points are eliminated, and the likelihood of early belt failure is greatly reduced. ORDERING INFORMATION (9/16" ROUND BELTS) Length 90" 112" 120" 128" 135" 144" 148" 155" 166" 172" 176" 190" 200" Part No. 04451-65090 04451-65112 04451-65120 04451-65128 04451-65135 04451-65144 04451-65148 04451-65155 04451-65166 04451-65172 04451-65176 04451-65190 04451-65200 Length 210" 233" 250" 270" 308" 331" 345" 386" 416" 447" 465" 564" 660" Part No. 04451-65210 04451-65233 04451-65250 04451-65270 04451-65308 04451-65331 04451-65345 04451-65386 04451-65416 04451-65447 04451-65465 04451-65564 04451-65660 NITTA BELT (Model 1265) Drive belt is 45mm and has flat polyurethane body with aramid fiber reinforcement and anti-static nylon back. ORDERING INFORMATION Part No. 0445145040 0163100409 Description Nitta Belt LVR-60, 1.77" WD square ends Belt joining kit for Nitta belts Order online at: www.rapidship.com • FAX: 1-616-913-5370 • CALL: 1-800-530-9153 FOR IMMEDIATE QUOTE 71 RAPIDSHIP CONVEYORS REPLACEMENT PARTS www.rapidship.com BELTING • Low stretch, impact-resistant PolyVINYLOK (PVK) construction • A variety of surface textures available for a range of applications • Designs to fit standard material handling conditions, incline or decline applications, diversion systems, draining applications, and more ORDERING INFORMATION (FLAT CONVEYOR BELTING) Width 6 8 10 12 14 16 18 20 22 24 30 36 42 48 3⁄32 FS x FS PFR-90 N/A 04451-23081 N/A 04451-23121 04451-23140 04451-23161 04451-23180 04451-23200 04451-23220 04451-23240 04451-23300 04451-23360 04451-23420 04451-23480 7⁄64 C x FS PFR-90 N/A 04451-24080 N/A 04451-24120 04451-24140 04451-24160 04451-24180 04451-24200 N/A 04451-24240 04451-24300 04451-24360 04451-24420 04451-24480 1⁄8 CxC PFR-90 04451-25060 04451-25080 04451-25100 04451-25120 04451-25140 N/A 04451-25180 04451-25200 N/A 04451-25240 04451-25300 04451-25360 04451-25420 04451-25480 1⁄4 RT x FS PFR-90 N/A 04451-26080 N/A 04451-26120 04451-26140 04451-26160 04451-26180 04451-26200 N/A 04451-26240 04451-26300 04451-26360 04451-26420 04451-26480 Price breaks available on quantity purchases. LACING PINS ORDERING INFORMATION Length .065" Diameter N/A 8" 10" 12" 16" 20" 24" 30" Part No. Length 3/32" Diameter Part No. N/A 04455-42080 04455-42100 04455-42120 04455-42160 04455-42200 04455-42240 04455-42300 4" 8" 10" 12" 16" 20" 24" 30" 04455-43040 04455-43080 04455-43100 04455-43120 04455-43160 04455-43200 04455-43240 04455-43300 Order online at: www.rapidship.com • FAX: 1-616-913-5370 • CALL: 1-800-530-9153 FOR IMMEDIATE QUOTE 72 RAPIDSHIP CONVEYORS REPLACEMENT PARTS www.rapidship.com ROLLER CHAINS AND CONNECTING LINKS • Solid Bushing and Roller design for long life • Roller chain sizes from RC40 - RC240 (also available in extended pitch sizes) • Optimum preloading for reduced wear Solid Bushing and Roller Chains extend service life by 30% and prevent “barrel-shaped” bushing deformation. Even contact of all sliding portions reduces elongation. Chain link plates and rollers are shot peened to withstand fatigue and provide lasting durability. ORDERING INFORMATION Size Chain Single Strand RC 40 04821-41000 RC 50 04821-52000 RC 60 04821-63000 RC 80 04821-74000 RC 100 04821-85000 Double Strand RC 40-2 04821-41660 RC 50-2 04821-52850 RC 60-2 04821-63850 RC 80-2 04821-74850 RC 100-2 04821-85850 Double Pitch N/A N/A C2060 04823-00000 Connecting Link-One Pitch Full Link-One Pitch Half 04821-41500 04821-52500 04821-63500 04821-74500 04821-85500 04821-41400 04821-52400 04821-63400 04821-74400 04821-85400 04821-41670 04821-52860 04821-63860 N/A 04821-85860 N/A N/A N/A .N/A N/A .04822-91000 04823-01000 . Price breaks available on quantity purchases. PADDED CHAIN (MODEL 1276) Padded chain is shipped coiled on a spool in lengths 100 feet or shorter. Three (3) orange chain pads and three (3) connecting links are sent with each spool, The orange chain pads help to locate the connecting links quickly on installed chin. Padded is priced and ordered on a per foot basis. For example, if 350 feet is required, order 350 of the required part number. The part number includes ASA 50 chain with plastic pads and connecting links. ORDERING INFORMATION Model No. B002702AAX Description For model 1276 APC, w/con link with each spool Order online at: www.rapidship.com • FAX: 1-616-913-5370 • CALL: 1-800-530-9153 FOR IMMEDIATE QUOTE 73 RAPIDSHIP CONVEYORS REPLACEMENT PARTS www.rapidship.com BEARINGS • Available in diverse configurations • Completely assembled, prelubricated and shaft ready • Flexible mounting styles Siemens Dematic’s broad inventory of bearings include ball bearings, flange bearings, take-up bearings, roller bearings, and flange bracket bearings. Flange bearings allow mounting on frames or supports. Relubricable and lubed-for-life bearings. ORDERING INFORMATION Part No. Pillow Blocks 04931-51600 04931-52000 2-Hole Flange 04931-11320 04931-11321 04931-11621 04931-12020 04931-12024 3-Hole Flange 04931-11331 04931-11332 4-Hole Flange 04931-11631 04931-12040 04931-12940 04931-13740 04931-12046 Options available Model Bore Bolt Hole NP-19 NP-23 1-3⁄ 16" ID 1-7⁄ 16" ID 4-3⁄ 4" 5" SFT-16 LFT-16 LFT-19 SFT-23 LFT-23 1" ID 1" ID 1-3⁄ 16" ID 1-7⁄ 16" ID 1-7⁄ 16" ID 35-7⁄ 64" 3" 3-9⁄ 16" 5-1⁄ 8" 3-15⁄ 16" S-451MR1 S-451-ML1 1" 1" 2-1⁄ 2" 2-1⁄ 2" S-452M19 1-3⁄ 16" SF-23 1-7⁄ 16" SF-31 1-15⁄ 16" SF-39 2-7⁄ 16" SF-23T 1-7⁄ 16" • Skwezloc Collar • High & Low Temp Lube 2-3⁄ 4" 3-5⁄ 8" 4-3⁄ 8" 5-1⁄ 8" 3-5⁄ 8" Call one of our parts specialists for additional information. Order online at: www.rapidship.com • FAX: 1-616-913-5370 • CALL: 1-800-530-9153 FOR IMMEDIATE QUOTE 74 RAPIDSHIP CONVEYORS REPLACEMENT PARTS www.rapidship.com SPROCKETS • • • • • Wide range of sprocket types including shaft ready Dependable, long-term service Hardened tooth designs Double pitch and double strand sprockets available Standard with two set screws Sprockets are available in taper-lock, bored-to-size (shaft ready), hardened-tooth, plate, idler and reborable versions. Hardened teeth sprockets double wear life and reduce down time. Taper-lock sprockets are available in configurations ranging from single or double strand to double single versions, for two separate single strand chains. Their easy-on, easy-off design saves time, and their compact size saves space. ORDERING INFORMATION Part No. RC 50 B STYLE 04811-51317 04811-51321 04811-51323 04811-51324 04811-51517 04811-51521 04811-51523 04811-51524 04811-51617 04811-51621 04811-51623 04811-51624 RC 60 B STYLE 04811-61517 04811-61521 04811-61523 04811-61529 04811-61623 04811-61629 N/A 04811-61723 04811-61729 04811-61823 04811-61829 04811-61923 04811-61929 04811-62029 04811-62323 04811-62329 04811-63028 Teeth Bore 13 13 13 13 15 15 15 15 16 16 16 16 7⁄ 8" 1" 1-1⁄ 16" 1-3⁄ 16" 1" 1" 1-1⁄ 8" 1-3⁄ 16" 7⁄ 8" 1" 1-1⁄ 8" 1-3⁄ 16" 15 15 15 15 16 16 N/A 17 17 18 18 19 19 20 23 23 30 7⁄ 8" 1" 1-1⁄ 8" 1-1⁄ 2" 1-1⁄ 8" 1-1⁄ 2" N/A 1-1⁄ 8" 1-1⁄ 2" 1-1⁄ 8" 1-1⁄ 2" 1-1⁄ 8" 1-1⁄ 2" 1-1⁄ 2" 1-1⁄ 8" 1-1⁄ 2" 1-7⁄ 16" Part No. Teeth Bore 04811-51817 04811-51821 04811-51824 04811-52017 04811-52021 04811-52023 04811-52024 04811-52624 N/A 04811-53024 04811-53524 N/A 18 18 18 20 20 20 20 26 N/A 30 35 N/A 7⁄ 8" 1" 1-3⁄ 16" 7⁄ 8" 1" 1-1⁄ 8" 1-3⁄ 16" 1-3⁄ 16" N/A 1-3⁄ 16" 1-3⁄ 16" N/A 04811-63036 04811-63324 04811-63524 04811-63529 04811-63536 04811-63540 04811-63724 04811-63736 04811-63740 04811-63824 04811-63836 04811-63840 04811-63924 04811-63936 04811-63940 04811-64024 04811-64040 30 33 35 35 35 35 37 37 37 38 38 38 39 39 39 40 40 1-15⁄ 16" 1-3⁄ 16" 1-3⁄ 16" 1-1⁄ 2" 1-15⁄ 16" 2-7⁄ 16" 1-3⁄ 16" 1-15⁄ 16" 2 -7⁄ 16" 1-3⁄ 16" 1-15⁄ 16" 2-7⁄ 16" 1-3⁄ 16" 1-15⁄ 16" 2-7⁄ 16" 1-3⁄ 16" 2-7⁄ 16" Call one of our parts specialists for taperlock and taperlock hub information. Note: Hardening is standard on sprocket teeth under 20. Order online at: www.rapidship.com • FAX: 1-616-913-5370 • CALL: 1-800-530-9153 FOR IMMEDIATE QUOTE 75 RAPIDSHIP CONVEYORS REPLACEMENT PARTS SWIVEL AND RIGID CASTERS STANDARD SPECIFICATIONS • Swivel and rigid casters • 175 lb. to 900 lb. capacities • “Kingpinless” designs for heavy load applications available • Call for quantity discounts Casters are offered in light duty to heavy duty designs. Heavy duty casters feature forged steel construction. “Kingpinless” casters reduce failures and provide high stability under heavy load bearing conditions. Price breaks available on quantity purchases. www.rapidship.com ORDERING INFORMATION Wheel Part Dia. No. (in.) 1000 Series - Swivel Casters 1025-HT 2-1⁄ 2 1030-HT 3 1040-HT 4 Wheel Width (in.) Wheel Type Load Cap. Per Caster (lbs.) Overall Height (in.) Plate Size (in.) Hole Spacing (in.) 1-1⁄ 8 1-1⁄ 4 1-1⁄ 2 Hard Rubber Hard Rubber Hard Rubber 175 200 300 3-1⁄ 4 3-13⁄ 16 5 2-3⁄ 4 x 3-15⁄ 16 3-1⁄ 8 x 4-1⁄ 8 4x5 1-3⁄ 4 x 3-1⁄ 16 2-3⁄ 8 x 3-3⁄ 8 3x4 Soft Rubber and Plastic Wheel types available. Prices same as shown. Specify SR or PW for suffix - i.e. 1030 PW. 1000 Series - Rigid Casters 1025R-HT 2-1⁄ 2 1030R-HT 3 1040R-HT 4 1-1⁄ 8 1-1⁄ 4 1-1⁄ 2 Hard Rubber Hard Rubber Hard Rubber 175 200 300 3-1⁄ 4 3-13⁄ 16 5 2-1⁄ 4 x 4-7⁄ 16 2-1⁄ 2 x 4-15⁄ 16 3-3⁄ 16 x 6-5⁄ 32 1-1⁄ 16 x 2-1⁄ 8 1-3⁄ 16 x 4 2x5 Soft Rubber and Plastic Wheel types available. Prices same as shown. Specify SR or PW for suffix – i.e. 1030R-SR. 1500 Series - Light Medium Duty Casters (Top Plate size 2-1/2" x 2-5/8"; Bolt Hole spacing 1-3/4" x 2-7/8" x 3"; Wheel Axle 3/8" hollow) 1530-CR Cushion Rubber 140 1530-HP 3-1⁄ 2 1-1⁄ 4 Polyolefin 200 4-11⁄ 16 1530-PU Polyurethane 225 1540-CR Cushion Rubber 165 1540-HP 4 1-1⁄ 4 Polyolefin 200 5-1⁄ 8 1540-PU Polyurethane 250 1550-CR Cushion Rubber 180 1550-HP 5 1-1⁄ 4 Polyolefin 200 6-3⁄ 16 1550-PU Polyurethane 250 Featuring: • Zinc finish Also Available• Ball Bearings in wheels; Wheel Brakes on swivel models; call for pricing • Matching Rigid Casters in stock. Specify when ordering with -R as suffix (i.e. 1550-HP-R) • Additional wheel types available; call for pricing • Casters available as swivel or rigid 2200 Series - Medium Duty Casters (Bolt Hole spacing 2-5/8" x 3-5/8"; Slotted 3" x 3"; Mounting Bolt dia. 3/8"; Mounting Plate size 4" x 4-1/2") 2240-PHR Phenolic 600 2240-UAR 4 1-1⁄ 2 Urethane 600 6 2240-SSR Steel 600 2250-PHR Phenolic 600 2250-UAR 5 1-1⁄ 2 Urethane 600 6-1⁄ 2 2250-SSR Steel 600 Featuring:• Roller Bearing wheel, Zinc finish, Axle diameter 1/2" with Zerk Also Available• Wheel Brakes on Swivel models • Matching Rigid Casters in stock. Specify when ordering with -R as suffix (i.e. 2240-UAR-R) • Additional wheel types available; call for pricing • Casters available as swivel or rigid 3200 Series - Medium Duty Casters (Bolt Hole spacing 2-5/8" x 3-5/8"; Slotted 3" x 3"; Mounting Bolt dia. 3/8"; Mounting Plate size 4" x 4-12") 3240-PHR Phenolic 600 3240-UAR 4 2 Urethane 700 5-5⁄ 8 3240-MIR Mold-on-Rubber 290 3240-SSR Steel 800 3250-PHR Phenolic 900 3250-UAR 5 2 Urethane 900 6-1⁄ 2 3250-MIR Mold-on-Rubber 350 3250-SSR Steel 900 3260-PHR Phenolic 900 3260-UAR 6 2 Urethane 900 7-1⁄ 2 3260-MIR Mold-on-Rubber 410 3260-SSR Steel 900 3280-PHR Phenolic 900 3280-UAR 8 2 Urethane 900 9-1⁄ 2 3280-MIR Mold-on-Rubber 500 3280-SSR Steel 800 Featuring:• Roller Bearing Wheel, Zinc finish, Axle diameter 1/2" with Zerk Also Available• Wheel Brakes on Swivel models. Matching Rigid Casters in stock. • Specify when ordering with -R as suffix (i.e. 3240-PHR-R). Additional wheel types available; call for pricing • Casters available as swivel or rigid Order online at: www.rapidship.com • FAX: 1-616-913-5370 • CALL: 1-800-530-9153 FOR IMMEDIATE QUOTE 76 REPLACEMENT PARTS RAPIDSHIP CONVEYORS www.rapidship.com Allen-Bradley Photoelectric Devices and Accessories • Four types of controls - Reflex (with retro target) up to 30’; Polarized Beam Reflex up to 20’; Proximity (diffuse reflection) up to 12’; and Transmitted Beam (Source/Receiver Combination) to 900’ • Photoswitch Photoswitch’s self-contained LED electric controls offer unexcelled reliability. Timing and counting features are standard. Plug-in time delay, one-shot, delayed one-shot, motion detector and predetermined counter control models are available. Indoor/outdoor design is not affected by ambient light. Adjustable input sensitivity and switchable light or dark operating modes are featured. Modulated invisible beam LED light source for extremely long life. Rugged corrosion-resistant Noryl enclosure, rated NEMA 3, 4, 5, 12 and 13. UL Listed and CSA Certified. ORDERING INFORMATION Part No. 05150-11103 05150-11104 05150-11150 05150-11151 05150-11157 05150-11136 05150-11137 05150-11138 05150-11105 05150-11112 05150-11113 05150-11110 05150-11111 05150-11159 05150-11160 Accessories 05150-11134 05150-11152 05150-11139 05150-11153 05150-11154 05150-11161 05150-11162 05150-11155 05150-11156 05150-19150 05150-19100 Description 42MRL-5000 Photo Head Source 42MRR-5000 Photo Head Receiver 42MTB-5000 Power Base - Green Line 42MRU-5200 Photo Head - Polarized Reflex - Green Line 42MRP-5000 Photo Head - Proximity - Green Line 42 RLU-4200B Photo Polarized LED Reflective 42RLL-4000B Long Range Light Source 42RLR-4000B Long Range Receiver 42AMU-7200 Photo Head Polarized Mini 42SML-7110 Light Source 11-28 VAC NPN 42SMR-7110 Receiver 11-28 VAC NPN 42DRU-5200 Photo Head Blue Line 42DTB-5000 Photo Base Blue Line 42GRU-9203 Photo Polarized LED AC 42GRU-9200 Photo Polarized LED DC 60-1614 Timing Module On/Off Delay 60 sec. 60-1791 On/Off Module Time Delay 8-585 Relay AC/DC Solid State FET 8-590 Relay AC Electromechanical Green Line 8-591 Relay AC/DC Solid State FET Green Line 60-2439 Swivel Bracket Assy - 9000 Series 60-2421 90˚ Mounting Bracket - 9000 Series 60-1785 Universal Mounting Bracket Assy - Green Line 60-1748 Heavy Duty Mounting Bracket Assy - Green Line 60-1479 Mounting Bracket Assy - 42RL Series 3-1⁄ 4" Dia. Ground Reflector Order online at: www.rapidship.com • FAX: 1-616-913-5370 • CALL: 1-800-530-9153 FOR IMMEDIATE QUOTE 77 RAPIDSHIP CONVEYORS REPLACEMENT PARTS www.rapidship.com Siemens Dematic Rollers • Light and medium gauge galvanized or steel • 1.4”, 1.9”, and 2.5" diameters Price breaks available on quantity purchases. Additional lengths available. Please call for details. ORDERING INFORMATION Diameter Finish Gauge BRG Axle 1.4 Galv 18 CA 1⁄ 4" Width Part # 12” S3497-G0099 18” S3497-G0159 24” S3497-G0219 1.9" Rollers - SR Bearings - 250 fpm (260 lbs.) 1.9 Galv 16 SR 7⁄ 16" Hex 18” S3451-15962 24” S3451-21962 30” S3451-27962 1.9 Galv 14 SR 7⁄ 16" Hex 18” S3451-15952 24” S3451-21952 30” S3451-27952 Quiet, High-Speed 1.9" Rollers - HQ Bearings - 600 fpm (260 lbs.) 1.9 Galv 16 HQ 7⁄ 16" Hex 18” S3451-15960 24” S3451-21960 30” S3451-27960 1.9 Galv 14 HQ 7⁄ 16" Hex 18” S3451-15950 24” S3451-21950 30” S3451-27950 • Additional sizes available - for example - 2-1⁄2” diameter in 7, 10 and 14 gauge steel for heavy load conveyors. • Tapered rollers with 1-5⁄8” diameter at one end and 2-1⁄2” diameter at the other to maintain orientation as the product rounds the curve. • Quiet, high speed rollers reduce noise levels in your facility. Order online at: www.rapidship.com • FAX: 1-616-913-5370 • CALL: 1-800-530-9153 FOR IMMEDIATE QUOTE 78 RAPIDSHIP CONVEYORS MOTORIZED ROLLERS www.rapidship.com 1.91" AC MOTORIZED ROLLER (115V AND 230 VOLT) STANDARD SPECIFICATIONS • Diameter: 48.6mm (1.91") • Shaft: 7/16" hex, non-threaded • Maintenance free long life • Speeds from 16.5-170 (fpm) • Standard 1.9" dia. roller • Spring loaded shaft for ease in installation • Grooved tube for o-ring slave drives • Easy control of forward, reverse and stop • Low current consumption * Note: Ambient operation between 32˚F - 104˚F OPTIONAL SPECIFICATIONS Grooved tube for o-ring slave drives. Note: for 115V application, contact the RapidSHIP personnel. Dimensions apply to both AC and DC motorized rollers. 115 volt, single phase 2-WEEK Model Number STK0486BAA STK0486BAB STK0486BAC STK0486BAD STK0486BAE STK0486BAF STK0486BAG FPM 34 68 131 34 68 131 34 230 volt, three phase Model Number STK0486CAA STK0486CAB STK0486CAC STK0486CAD STK0486CAE FPM 68 131 34 68 131 ORDER BY MODEL NUMBER Widths B/F Weight 5 16" 5 16" 5 16" 5 22" 5 22" 5 22" 6 28" Tangential Force (lbs) Rated Transfer 5.0 2.4 3.1 4.6 1.5 2.4 5.0 2.4 3.1 4.6 1.5 2.4 5.0 2.4 No Load 0.13A 0.11A 0.11A 0.13A 0.11A 0.11A 0.13A Current (A) Rated 0.15A 0.17A 0.17A 0.15A 0.17A 0.17A 0.15A Starting 0.17A 0.30A 0.30A 0.17A 0.30A 0.30A 0.17A No Load .04A .04A .06A .04A .04A Current (A) Rated .04A .04A .06A .04A .04A Starting .11A .11A .08A .11A .11A ORDER BY MODEL NUMBER Widths B/F Weight 6 28" 6 28" 6 34" 6 34" 6 34" Tangential Force (lbs) Rated Transfer 6.0 2.4 3.1 1.3 9.9 1.9 6.0 2.4 3.1 1.3 Model number consists of a roller and one terminal block. Order online at: www.rapidship.com • FAX: 1-616-913-5370 • CALL: 1-800-530-9153 FOR IMMEDIATE QUOTE 79 RAPIDSHIP CONVEYORS MOTORIZED ROLLERS www.rapidship.com 1.91" DC MOTORIZED ROLLER (24 VOLT) WITH CONTROLLER CARD STANDARD SPECIFICATIONS • Grooves - See diagram on page 79 • High torque • Variable speed • Shaft: 7/16" hex, non-threaded • Dynamic braking • Built-in thermal protection • “Plug and Play” technology • Speeds from 24-121 (fpm) • Low noise (58 dba) • “Run-on-demand” technology • PLC compatible • LED diagnostics • Maintenance free long life • Safe (24v brushless DC) • Standard 1.9" dia. roller features a spring loaded shaft for ease in installation, all steel gearbox, grooved tube for o-ring slave drives CONTROLLER CARD STANDARD SPECIFICATIONS • Variable speed with adjustable potentiometer on each card to engineer controlled material handling velocity solutions • Reversible direction control for greater versatility and flexibility • LED indicators flash to display diagnostics • Thermal overload and current limiting • Remote speed control capabilities ORDER BY MODEL NUMBER 2-WEEK Model Number STK0486FAA STK0486FAB STK0486FAC STK0486FAD STK0486FAE STK0486FAF STK0486FAG STK0486GAA STK0486GAB STK0486GAC STK0486GAD STK0486GAE STK0486GAF STK0486GAG STK0486HAA STK0486HAB FPM 32.3 54.8 90.8 121.1 32.3 54.8 90.8 121.1 32.3 54.8 90.8 121.1 32.3 54.8 90.8 121.1 Widths B/F Weight 5 16" 5 16" 5 16" 5 16" 5 22" 5 22" 5 22" 5 22" 6 28" 6 28" 6 28" 6 28" 7 34" 7 34" 7 34" 7 34" Tangential Force (lbs) Rated Transfer 75 27.5 60.5 16.2 17.3 6.4 23.5 7.3 75 27.5 60.5 16.2 17.3 6.4 23.5 7.3 75 27.5 60.5 16.2 17.3 6.4 23.5 7.3 75 27.5 60.5 16.2 17.3 6.4 23.5 7.3 No Load 0.30A 0.50A 0.25A 0.30A 0.30A 0.50A 0.25A 0.30A 0.30A 0.50A 0.25A 0.30A 0.30A 0.50A 0.25A 0.30A Current (A) Rated 1.03A 1.72A 0.70A 1.03A 1.03A 1.72A 0.70A 1.03A 1.03A 1.72A 0.70A 1.03A 1.03A 1.72A 0.70A 1.03A Starting 2.80A 3.20A 2.35A 2.80A 2.80A 3.20A 2.35A 2.80A 2.80A 3.20A 2.35A 2.80A 2.80A 3.20A 2.35A 2.80A Substitute the highlighted letter with a Z to order with the 38/22 roller. * Model number consists of a roller, drive card, and (2) mounting brackets. A power supply is required. * Idler rollers are available upon request. ORDERING INFORMATION Model No. STK0486DDD Description Driving Card ORDERING INFORMATION* Weight 1 Model No. STK0486TAA Description Mounting Brackets Weight 1 *There are 2 mounting brackets required for each motorized roller. Order online at: www.rapidship.com • FAX: 1-616-913-5370 • CALL: 1-800-530-9153 FOR IMMEDIATE QUOTE 80 WARRANTY INFORMATION RAPIDSHIP CONVEYORS www.rapidship.com IMPORTANT INFORMATION TO BUYER/USER READ BEFORE ORDERING The products offered in this catalog have been designed and manufactured with safety features using nationally recognized safety standards and industry safety practices as guidelines. Under no circumstances should these safety features be altered or removed from the product. It is the responsibility of the buyer/user to apply, electrically control, install, operate and maintain the product in a proper and safe manner. Additionally, the buyer/user should provide continuous operational and maintenance training to their personnel in the proper and safe use of conveyors and ancillary equipment. Should the buyer/user require assistance regarding these responsibilities, DO NOT ORDER FROM THIS CATALOG. Call your local dealer for your nearest Siemens Dematic office prior to ordering these products. The buyer/user should consult with the current American National Standard — ASME B20.1 — Safety Standards for Conveyors and Related Equipment and other applicable federal, state and local regulations (including OSHA) with respect to the installation and use of the conveyor and ancillary equipment. Copies of the current ASME B20.1 Standard can be obtained by contacting: American National Standards Institute 11 West 42nd Street New York, NY 10036 (212) 642-4900 Limited Warranty Siemens Dematic warrants that goods sold by Siemens Dematic will be free from defects in material and workmanship for a period of one year from the date of shipment or two thousand hours of operation, whichever occurs first. Siemens Dematic’ obligation under this warranty is limited to repairing or replacing, at Siemens Dematic’ option, F.O.B. manufacturing plant, any part of the goods found to be defective within the warranty period. This obligation is conditioned upon receipt by Siemens Dematic of prompt written notice of the claimed defect, including a description of the defect and its discovery, and the opportunity for Siemens Dematic to inspect the goods in the buyer’s facility. This obligation does not include costs of labor or other charges incurred in removing or reinstalling parts, and does not apply to goods damaged by misuse, neglect or accident or to goods which have been improperly applied, installed, adjusted, operated, maintained, repaired or altered by persons other than Siemens Dematic. SIEMENS DEMATIC MAKES NO ADDITIONAL WARRANTIES, EXPRESS OR IMPLIED, AS TO ANY GOODS AND IN PARTICULAR SIEMENS DEMATIC MAKES NO WARRANTIES OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE. In no event shall Siemens Dematic be liable for failure of the goods to comply with any federal, state or local laws or for incidental or consequential damages (including loss of profits). PLEASE NOTE: In case of motor or reducer failure during the warranty period, please contact the nearest Authorized Dealer of the motor or reducer manufacturer. Order online at: www.rapidship.com • FAX: 1-616-913-5370 • CALL: 1-800-530-9153 FOR IMMEDIATE QUOTE 81 CONVEYOR ANGLE RAPIDSHIP CONVEYORS www.rapidship.com This chart may be used for quickly determining the horizontal distance between supports or vertical change in height. From the intersection of conveyor length and conveyor angle, go straight left or right for the net lift value (vertical change in height) and go straight down for the horizontal distance between supports. Note: The maximum angle for a slider bed or belt-on-roller conveyor is 25˚. Conveying slope is OK if a vertical line drawn through the center of gravity falls within the middle 1/3 of the product’s base length. Order online at: www.rapidship.com • FAX: 1-616-913-5370 • CALL: 1-800-530-9153 FOR IMMEDIATE QUOTE 82 RAPIDSHIP CONVEYORS Order Form www.rapidship.com S O L D T O S H I P T O CITY STATE ATTENTION: ZIP CITY ❑ FAX: YOUR P.O. NUMBER ❑ ❑ TAXABLE ORDER DATE: ❑ CONFIRMED ❑ STATE ZIP MARK FOR PHONE: SHIP VIA COLLECT SCHEDULE NOT CONFIRMED TAX-EXEMPT REASON OR CERTIFICATE NO. BILLING INSTRUCTIONS: QUANTITY MODEL NUMBER UNIT PRICE DESCRIPTION TOTAL PRICE 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 Voltage Phase HP PREPARED BY TOTAL EQUIPMENT THIS PAGE $ DATE OFFICE USE ONLY Customer No. Job Number Credit Approval TOTAL THIS ORDER $ (Excluding Tax & Freight) Shipping Instructions Office OTHER ORDER INFORMATION: Order online at: www.rapidship.com • FAX: 1-616-913-5370 • CALL: 1-800-530-9153 FOR IMMEDIATE QUOTE 00 RapidSHIP Conveyors and Accessories Siemens Dematic Rapistan Material Handling Automation Division RapidShip Conveyors and Accessories 507 Plymouth Avenue NE Grand Rapids, Michigan 49505 USA Telephone: 800-530-9153 Fax: 616-913-5370 Internet: rapidship.com Order on-line at rapidship.com Read What’s New, Research Your Needs, Order Product… All At Your Fingertips! Printed in USA © 2002 Siemens Dematic 09/02 A10002-P200-A950-X-7600 / 9500
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