3 Port Solenoid Valve
Transcription
3 Port Solenoid Valve
3 Port Solenoid Valve VP300/500/700 Series ced Redu powe w 5 5 . 0 w .55 1 [With rd] ) h DC ∗ Wit Series VP300 light Built-in full-wave rectifier (AC) Noise Power consumption is reduced by power saving circuit. Power consumption is decreased by approx. 1/3 by reducing the wattage required to hold the valve in an energized state. (Effective energizing time is over 40 ms at 24 VDC.) Refer to electrical power waveform as shown below. Electrical power waveform of energy saving type Applied voltage 24 V RoHS it] g circu savin power [Standa W l: 2.0 a tion ven (Con tion: ump r cons reduction Noise is considerably reduced by changing it to DC mode with a full-wave rectifier. Reduced apparent power Conventional: 5.6 VA → 1.55 VA Longer life expectancy: 50 million cycles or more (Conventional: 20 million cycles) ∗ Based on SMC test conditions Built-in strainer in the pilot valve Unexpected troubles due to foreign matter can be prevented. 0V Note) Be sure to mount an air filter on the inlet side. Rubber material: HNBR Ozone-resistant specification Standard 1.55 W Energy saving 0.55 W ∗ The pilot valve poppet is made of FKM. With power saving circuit 0W 40 ms Strainer SYJ Air Operated Valve VQZ Series VPA300/500/700 P.2263 VP VG VP3 1831 Series VP300/500/700 Model Selection by Operating Conditions q Solenoid Valve: Single Unit Series Sonic conductance C [dm3/(s·bar)] VP300 Type of actuation Port size Voltage Internal pilot N.C. Electrical entry Light/surge voltage suppressor Manual override Grommet 2(A) 4.2 Body ported VP500 (P)1 3(R) 1/8 1/4 L-type plug connector N.O. Non-locking push type 2(A) (P)1 3(R) 8.9 1/4 3/8 P.1834 M-type plug connector External pilot N.C./N.O. VP700 2(A) 15.3 (P)1 3(R) 3/8 1/2 Solenoid valve X 24 VDC 24 VAC 100 VAC VP300 110 VAC 2(A) (P)1 3(R) 1/8 1/4 N.O. Base mounted 220 VAC AC 240 VAC With light/surge voltage suppressor Push-turn locking slotted type (P)1 3(R) 8.8 External pilot N.C. 2(A) 1/4 3/8 (P)1 3(R) N.O. 2(A) 15.0 (P)1 3(R) X Push-turn locking lever type Conduit terminal X VP700 1832 With surge voltage suppressor With light/surge voltage suppressor With surge voltage suppressor (Non-polar) With light/surge voltage suppressor (Non-polar) DIN (EN1753 01-803) terminal 2(A) VP500 DIN terminal 200 VAC Internal pilot N.C. 3.8 DC 12 VDC 3/8 1/2 P.1841 Series VP300/500/700 Model Selection by Operating Conditions w Solenoid Valve: Manifold Series Applicable stations Note) Manifold base model EXH port type VV3P3-41 Common EXH 3(R) port 1/4 VP300 1(P) port 1/4 2(A) port 1/4 1(P) port 1/4 2(A) port 1/4 VV3P3-42 2 to 20 stations Individual EXH 3(R) port 1/4 VV3P5-41 Base mounted Solenoid valve Common EXH 3(R) port 3/8 VP500 1(P) port 3/8 2(A) port 3/8 1(P) port 3/8 2(A) port 3/8 VV3P5-42 2 to 20 stations P.1848 Individual EXH 3(R) port 3/8 VV3P7-41 SYJ VQZ Common EXH VP 1(P) port 1/2 3(R) port 1/2 VP700 2(A) port 1/2 VV3P7-42 VG 2 to 20 stations VP3 Individual EXH 3(R) port 1/2 1(P) port 1/2 2(A) port 1/2 Note) Supply pressure to 1(P) ports and exhaust air from 3(R) ports on both sides for 10 stations or more. 1833 Rubber Seal 3 Port/Pilot Poppet Type Body Ported/Single Unit Series VP300/500/700 Note) Only DIN and conduit terminal types are available for AC mode. Refer to the electrical entry for details. How to Order VP 3 4 2 Body ported Series 3 5 7 5 G 1 01 Pilot type VP300 VP500 VP700 Nil R Thread type Internal pilot External pilot Nil K Standard (0.7 MPa) High-pressure type (1.0 MPa) Bracket Rc G NPT NPTF F N T Pressure specification Nil A Nil F Without bracket With bracket Coil specification Nil T Standard With power saving circuit (DC only) Note) Be sure to select the power saving circuit type when it is continuously energized for a long time. (Refer to page 1861 for details.) ∗ T type is only available for DC mode. When T is selected, only Z type of light/surge voltage suppressor is available. (Note that when the electrical entry of DIN terminal type without connector is selected, only DOS and YOS are available.) Rated voltage Type of actuation DC 5 24 VDC 6 12 VDC A N.C. (Normally closed) B N.O. (Normally open) Port size AC (50/60 Hz) 1 100 VAC 2 200 VAC 3 110 VAC [115 VAC] 4 220 VAC [230 VAC] 7 240 VAC B 24 VAC Symbol 01 02 03 04 X500 L-type plug connector M-type plug connector VP300 VP500 VP700 Made to Order Nil Electrical entry Grommet Port size 1/8 1/4 3/8 1/2 DIN Conduit (EN175301-803) terminal terminal [IP65 compatible] [IP65 compatible] [IP65 compatible] — Pilot exhaust port with piping thread (M3) specification (Refer to page 1857). Interchangeable specification with the DIN terminal X505 previous valve mounting hole pitch type (Refer to page 1857). X600 Triac output specification (Refer to page 1857). Manual override G: Lead wire Nil: Non-locking push type D: Push-turn locking E: Push-turn locking slotted type lever type L: With lead wire M: With lead wire length 300 mm (length 300 mm) (length 300 mm) H: Lead wire length 600 mm D: With connector Y: With connector T: Conduit terminal LN: MN: Without lead wire Without lead wire Light/Surge voltage suppressor Nil G: Lead wire S Z R U length 300 mm H: Lead wire length 600 mm DC Without light/ surge voltage LO: suppressor Without connector CE DC compliant AC Note) — — MO: DO: YO: Without connector Without connector Without connector — ∗ LN and MN types are with 2 sockets. ∗ Refer to page 1859 when different length of lead wire for L/M-type plug connector is required. ∗ Refer to page 1860 for details on the DIN (EN175301-803) terminal. Note) With the same specifications as the DC type, all lead wire entries for the 24 VAC type are CE marking compliant. 1834 Without light/surge voltage suppressor With surge voltage suppressor With light/surge voltage suppressor With surge voltage suppressor (Non-polar) With light/surge voltage suppressor (Non-polar) DC AC Note) Note) There is no S option for AC mode, since a rectifier prevents surge voltage generation. ∗ In the DIN terminal type, since a light is installed in the connector, DOZ, DOU, YOZ, YOU are not available. Caution When using the surge voltage suppressor type, residual voltage will remain. Refer to page 1862 for details. Pilot Poppet Type Body Ported/Single Unit Low power consumption 1.5 W (DC) Possible to use as either a selector or divider valve Possible to change from N.C. to N.O. • Refer to page 1862 for changing the type of actuation. Possible to use in vacuum applications Up to –100 kPa Series VP300/500/700 Specifications Fluid Type of actuation Standard Internal pilot Operating pressure range (MPa) High-pressure type Standard External pilot High-pressure type Operating pressure range (MPa) Pilot pressure range Ambient and fluid temperature (°C) Max. operating frequency (Hz) Manual override Series VP300 Pilot exhaust type Lubrication Mounting orientation Impact/Vibration resistance (m/s2) Note) Enclosure Air N.C. or N.O. (Convertible) 0.2 to 0.7 0.2 to 1.0 –100 kPa to 0.7 –100 kPa to 1.0 Same as operating pressure (Min. 0.2 MPa) –10 to 50 (No freezing) 5 Non-locking push type Push-turn locking slotted type Push-turn locking lever type Individual exhaust Not required Unrestricted 300/50 Dust-tight (IP65 for D, Y, T) Note) Impact resistance: No malfunction occurred when it is tested in the axial direction and at the right angles to the main valve and armature in both energized and de-energized states every once for each condition. (Values at the initial period) Vibration resistance: No malfunction occurred in a one-sweep test between 45 and 2000 Hz. Test was performed at both energized and de-energized states in the axial direction and at the right angles to the main valve and armature. (Values at the initial period) Series VP500 Solenoid Specifications DIN terminal (D) Grommet (G), (H) DIN (EN175301-803) terminal (Y) L-type plug connector (L) Conduit terminal (T) M-type plug connector (M) G, H, L, M D, Y, T 24, 12 DC Coil rated voltage (V) 24, 100, 110, 200, 220, 240 AC (50/60 Hz) ±10% of rated voltage∗ Allowable voltage fluctuation 1.5 (With light: 1.75) 1.5 (With light: 1.55) Standard Power consumption (W) DC 0.75 (With light only) 0.55 (With light only) With power saving circuit 1.5 (With light: 1.75) 1.5 (With light: 1.55) 24 V 100 V 110 V [115 V] Apparent power (VA)∗ AC 1.55 (With light: 1.7) 1.55 (With light: 1.65) 200 V 220 V [230 V] 240 V Diode (Non-polar type: Varistor) Surge voltage suppressor LED (Neon bulb is used for AC mode of D, Y, T.) Indicator light Electrical entry Series VP700 External Pilot Use external pilot type in the following cases: • For vacuum or for low pressure 0.2 MPa or less • Please consult with SMC for use in a vacuum hold application. • When having P port downsized in diameter • When using A port as the atmospheric releasing port, e.g. air blower Made to Order (Refer to page 1857 for details.) X500 X505 X600 Pilot exhaust port with piping thread (M3) specification Interchangeable specification with the previous valve mounting hole pitch type Triac output specification ∗ It is in common between 110 VAC and 115 VAC, and between 220 VAC and 230 VAC. ∗ Allowable voltage fluctuation is –15% to +5% of the rated voltage for 115 VAC or 230 VAC. ∗ Since voltage drops due to the internal circuit in S, Z, T types (with power saving circuit), the allowable voltage fluctuation should be within the following range. 24 VDC: –7% to +10% 12 VDC: –4% to +10% Response Time Model VP342 VP542 VP742 Response time ms (at 0.5 MPa) Pressure specifications Without light/surge With light/surge voltage suppressor voltage suppressor S, Z type R, U type 13 or less Standard (0.2 to 0.7) 38 or less 16 or less 17 or less High-pressure type (0.2 to 1.0) 42 or less 20 or less Standard (0.2 to 0.7) 14 or less 39 or less 17 or less High-pressure type (0.2 to 1.0) 18 or less 43 or less 21 or less Standard (0.2 to 0.7) 19 or less 44 or less 22 or less High-pressure type (0.2 to 1.0) 22 or less 47 or less 25 or less SYJ VQZ VP VG VP3 AC 38 or less 42 or less 39 or less 43 or less 44 or less 47 or less Note) Based on dynamic performance test, JIS B 8374-1981. (Coil temperature: 20°C, at rated voltage) 1835 Series VP300/500/700 Flow Characteristics/Weight Model Port size C [dm3/(s·bar)] 3.5 4.2 7.9 8.9 11.9 15.1 1/8 1/4 1/4 3/8 3/8 1/2 VP342 VP542 VP742 1 ↔ 2 (P ↔ A) b 0.26 0.22 0.21 0.16 0.21 0.21 Cv 0.8 1.0 1.8 2.2 2.7 3.6 2 ↔ 3 (A ↔ R) b 0.26 0.23 0.27 0.20 0.20 0.22 C [dm3/(s·bar)] 3.6 4.2 7.2 8.9 11.8 15.3 Weight (g) Note) Grommet DIN terminal 149 185 145 181 249 285 241 277 484 520 467 503 Cv 0.9 1.0 1.8 2.1 2.7 3.7 Note) Values without bracket Application Example (1) Blow-off valve (2) Pressure release valve X (3) Selector valve (P)1 (P)1 2(A) External pilot Vacuum releasing air Atmospheric pressure or micro pressure External pilot Tank (7) Double-acting cylinder drive (8) Double-acting cylinder drive (Exhaust center) N.C. 2(A) (P)1 (P)1 (R)3 (A) 2 N.O. 2(A) 2(A) 2(A) 1 (P) (R)3 Tank 2(A) Vacuum pad (R)3 External pilot (6) Single-acting cylinder drive X Vacuum pump (P)1 2(A) P2 (R)3 External pilot (5) Divider valve X P1 (P)1 2(A) X (R)3 (R)3 (4) Valve for vacuum X X 3 (R) 1 (P) 3 (R) 1 (P) 2(A) 3 (R) 1 (P) External pilot Construction Body ported i Symbol Pilot type N.C. w r y t q ue N.O. 2(A) 2(A) (P)1 3(R) (P)1 3(R) 2(A) Internal pilot 2(A) External pilot (P)1 3(R) X Bracket Assembly Part No. Component Parts No. Description 1(P) Strainer Material Note Aluminum die-casted White 1 Body 2 Adapter plate Resin Gray 3 End plate Resin White 4 Piston Resin 5 Poppet valve 6 Retainer 7 Spring Description Bracket (With 2 screws) Model Part no. VP342 VP300-227-1A VP542 VP500-227-1A VP742 VP700-227-1A Aluminum/HNBR Resin Stainless steel Replacement Parts No. Description Part no. Note 8 Pilot valve assembly Refer to “How to Order Pilot Valve Assembly” on page 1837. Built-in strainer 1836 3(R) 3 (R) Pilot Poppet Type Body Ported/Single Unit Series VP300/500/700 How to Order Pilot Valve Assembly Caution When only the pilot valve assembly is replaced, it is not possible to change from V211 (Grommet or L/M-type) to V212 (DIN or Conduit type), or vice versa. Valve model: VP ∗ Select from the below in accordance with the valve used. 5 G Z 1 Grommet or L/M-type V2 11 5 G Z Light/Surge voltage suppressor Nil Without light/surge voltage suppressor With surge voltage suppressor With light/surge voltage suppressor With surge voltage suppressor (Non-polar) With light/surge voltage suppressor (Non-polar) S Z R U V211 Pilot valve assembly DC AC Note) Note) There is no S option for AC mode, since a rectifier prevents surge voltage generation. When T is selected, only Z type of light/surge voltage suppressor is available. Caution When using the surge voltage suppressor type, residual voltage will remain. Refer to page 1862 for details. Electrical entry G H L LN LO M MN MO Grommet (Lead wire length 300 mm) Grommet (Lead wire length 600 mm) With lead wire L-type plug Without lead wire connector Without connector With lead wire M-type plug Without lead wire connector Without connector ∗ LN and MN types are with 2 sockets. ∗ Refer to page 1859 when different length of lead wire for L/M-type plug connector is required. DIN or Conduit type DIN connector (Refer to page 1860.) V2 12 Pressure specification Nil K Standard (0.7 MPa) High-pressure type (1.0 MPa) Coil specification Nil T Standard With power saving circuit (DC only) ∗ T type is only available for DC mode. V212 Pilot valve assembly 5 Rated voltage SYJ DC 5 24 VDC 6 12 VDC VQZ AC (50/60 Hz) 1 100 VAC 2 200 VAC 3 110 VAC [115 VAC] 4 220 VAC [230 VAC] 7 240 VAC B 24 VAC VP VG VP3 Caution For V212 (DIN or Conduit type), the coil specification and voltage (including light/surge voltage suppressor) cannot be changed by changing the pilot valve assembly. Caution Tightening torque of the pilot valve assembly mounting screw M2.5: 0.32 N·m 1837 Series VP300/500/700 Series VP300/Body Ported/Dimensions Grommet (G) 1/8, 1/4 2(A) port 26.2 11 2 x ø3.2 (For mounting) M5 x 0.8 External pilot port (External pilot specification: R) NC 21.5 X Manual override 3.4 0.8 1.3 2A 20.4 16 57.6 Approx. 300 (Lead wire length) (1.6) 96.1 (9) Grommet (G) (Indicator light) 35 25 31 42.7 (45) 15 (54.5) 26.2 14 2.8 (17.5) 19.7 (35) – + 42.7 (5.4) 2 x ø3.2 (For mounting) (20.9) (Dista nc 4.5 e betw een p orts) 1/8, 1/4 1(P), 3(R) port Approx. 300 (Lead wire length) DC without light/surge voltage suppressor (Mounting groove for M5 thread) 97.3 26.5 NO 1P 1.1 3R 20.4 16 ø3.8 PE port∗ 56.4 ∗ Refer to page 1857 separately when piping to PE port is required. Pg9 Max. 10 86.9 [76.9] 76.9 [66.9] 105.3 Pg9 Applicable cable O.D. ø4.5 to ø7 102.9 94 Approx. 300 (Lead wire length) Max. 10 82.7 73.7 53.7 102.4 Conduit terminal (T) DIN terminal (D, Y) Applicable cable O.D. ø4.5 to ø7 88.9 42.7 20 M-type plug connector (M) Approx. 300 (Lead wire length) L-type plug connector (L) (Indicator light) [ ]: Without indicator light Unless otherwise indicated, dimensions are the same as Grommet (G). 1838 Pilot Poppet Type Body Ported/Single Unit Series VP300/500/700 Series VP500/Body Ported/Dimensions Grommet (G) 1/4, 3/8 2(A) port 41.1 19 1/8 External pilot port (External pilot specification: R) NC 26 2 x ø4.2 (For mounting) X 25.6 Approx. 300 (Lead wire length) 3.5 31 83.8 4.5 1.3 2A Manual override (1.6) (9) 122.3 Grommet (G) (Indicator light) DC without light/surge voltage suppressor 45 40 45 22 (22.5) 16.3 (50) 23.5 (60) 4 (45) – + 31.5 (5.4) 2 x ø4.2 (For mounting) 39.6 Approx. 300 (Lead wire length) (Mounting groove for M5 thread) (31.5) (Dista nce b etwee n port s) 1/4, 3/8 1(P), 3(R) port 123.5 32 2.5 7 3R NO 1P ø3.8 PE port∗ 30.7 25.6 83.6 ∗ Refer to page 1857 separately when piping to PE port is required. Conduit terminal (T) Approx. 300 (Lead wire length) Pg9 Max. 10 85 76 Applicable cable O.D. ø4.5 to ø7 89.2 [79.2] Max. 10 DIN terminal (D, Y) Applicable cable O.D. ø4.5 to ø7 56 79.2 [69.2] Pg9 SYJ VQZ VP 131.5 129.1 120.2 115.1 VG 128.6 45 22.3 M-type plug connector (M) Approx. 300 (Lead wire length) L-type plug connector (L) (Indicator light) [ ]: Without indicator light Unless otherwise indicated, dimensions are the same as Grommet (G). 1839 VP3 Series VP300/500/700 Series VP700/Body Ported/Dimensions Grommet (G) 1.3 33 NC X 2A 1/8 External pilot port (External pilot specification: R) 7.5 27.5 2 x ø5.2 (For mounting) 4.5 51.5 3/8, 1/2 2(A) port Manual override 41 31 (2) 106.8 Approx. 300 (Lead wire length) (9) 145.3 Grommet (G) 38.5 31 51.5 (74) (43) ce betw een po (Distan 30.5 146.5 42 2.5 40 3R 9 rts) 1P NO 3/8, 1/2 1(P), 3(R) port 34.3 9.4 (60) 56.5 63 40 (31.5) (Mounting groove for M6 thread) Approx. 300 (Lead wire length) – + 63 (6.4) (Indicator light) (63) DC without light/surge voltage suppressor 2 x ø5.2 (For mounting) ø4 PE port∗ 107.5 ∗ Refer to page 1857 separately when piping to PE port is required. Pg9 Max. 10 Pg9 107.2 [97.2] 97.2 [87.2] 152.1 151.6 Approx. 300 (Lead wire length) Applicable cable O.D. ø4.5 to ø7 154.5 103 Max. 10 Applicable cable O.D. ø4.5 to ø7 94 74 Conduit terminal (T) DIN terminal (D, Y) 143.2 40.3 138.1 63 M-type plug connector (M) Approx. 300 (Lead wire length) L-type plug connector (L) (Indicator light) [ ]: Without indicator light Unless otherwise indicated, dimensions are the same as Grommet (G). 1840 Rubber Seal 3 Port/Pilot Poppet Type Base Mounted/Single Unit Series VP300/500/700 Note) Only DIN and conduit terminal types are available for AC mode. Refer to the electrical entry for details. How to Order VP 3 4 4 Base mounted 5 G A 1 Series 3 5 7 Pilot type VP300 VP500 VP700 Nil R Type of actuation Internal pilot External pilot A N.C. (Normally closed) B N.O. (Normally open) Pressure specification Nil K Thread type Standard (0.7 MPa) High-pressure type (1.0 MPa) Nil F N T Coil specification Nil Standard With power saving circuit (DC only) T Note) Be sure to select the power saving circuit type when it is continuously energized for a long time. (Refer to page 1861 for details.) ∗ T type is only available for DC mode. When T is selected, only Z type of light/surge voltage suppressor is available. (Note that when the electrical entry of DIN terminal type without connector is selected, only DOS and YOS are available.) Rated voltage Made to Order Nil DC 5 24 VDC 6 12 VDC AC (50/60 Hz) 1 100 VAC 2 200 VAC 3 110 VAC [115 VAC] 4 220 VAC [230 VAC] 7 240 VAC B 24 VAC X500 Pilot exhaust port with piping thread (M3) specification (Refer to page 1857). X600 Triac output specification (Refer to page 1857). Port size (Sub-plate) Symbol Nil 01 02 03 04 Electrical entry Grommet Rc G NPT NPTF Port size VP300 VP500 Without sub-plate∗ 1/8 1/4 3/8 1/2 VP700 ∗ With a gasket and two mounting bolts. L-type plug connector M-type plug connector DIN Conduit (EN175301-803) terminal terminal [IP65 compatible] [IP65 compatible] [IP65 compatible] DIN terminal Manual override Nil: Non-locking push type D: Push-turn locking E: Push-turn locking slotted type lever type G: Lead wire L: With lead wire M: With lead wire length 300 mm (length 300 mm) (length 300 mm) SYJ H: Lead wire length 600 mm D: With connector Y: With connector T: Conduit terminal LN: Without lead wire Without lead wire G: Lead wire — — Without light/surge voltage suppressor With surge voltage suppressor With light/surge voltage suppressor With surge voltage suppressor (Non-polar) With light/surge voltage suppressor (Non-polar) DC AC Note) MO: DO: YO: Without connector Without connector Without connector — VQZ VP VG Note) There is no S option for AC mode, since a rectifier prevents surge voltage generation. ∗ In the DIN terminal type, since a light is installed in the connector, DOZ, DOU, YOZ, YOU are not available. length 300 mm H: Lead wire CE DC compliant AC Note) Nil S Z R U MN: length 600 mm DC Without light/ surge voltage LO: suppressor Without connector Light/Surge voltage suppressor Caution When using the surge voltage suppressor type, residual voltage will remain. Refer to page 1862 for details. ∗ LN and MN types are with 2 sockets. ∗ Refer to page 1859 when different length of lead wire for L/M-type plug connector is required. ∗ Refer to page 1860 for details on the DIN (EN175301-803) terminal. Note) With the same specifications as the DC type, all lead wire entries for the 24 VAC type are CE marking compliant. 1841 VP3 Series VP300/500/700 Low power consumption 1.5 W (DC) Possible to use as either a selector or divider valve Possible to change from N.C. to N.O. • Refer to page 1862 for changing the type of actuation. Possible to use in vacuum applications Up to –100 kPa Specifications Fluid Type of actuation Standard Internal pilot Operating pressure range (MPa) High-pressure type Standard External pilot High-pressure type Operating pressure range (MPa) Pilot pressure range Ambient and fluid temperature (°C) Max. operating frequency (Hz) Manual override Series VP300 Pilot exhaust type Lubrication Mounting orientation Impact/Vibration resistance (m/s2) Note) Enclosure Air N.C. or N.O. (Convertible) 0.2 to 0.7 0.2 to 1.0 –100 kPa to 0.7 –100 kPa to 1.0 Same as operating pressure (Min. 0.2 MPa) –10 to 50 (No freezing) 5 Non-locking push type Push-turn locking slotted type Push-turn locking lever type Individual exhaust Not required Unrestricted 300/50 Dust-tight (IP65 for D, Y, T) Note) Impact resistance: Series VP500 No malfunction occurred when it is tested in the axial direction and at the right angles to the main valve and armature in both energized and de-energized states every once for each condition. (Values at the initial period) Vibration resistance: No malfunction occurred in a one-sweep test between 45 and 2000 Hz. Test was performed at both energized and de-energized states in the axial direction and at the right angles to the main valve and armature. (Values at the initial period) Solenoid Specifications Electrical entry DC AC (50/60 Hz) Allowable voltage fluctuation Standard Power consumption (W) DC Coil rated voltage (V) Series VP700 External Pilot Use external pilot type in the following cases: • For vacuum or for low pressure 0.2 MPa or less • Please consult with SMC for use in a vacuum hold application. • When having P port downsized in diameter • When using A port as the atmospheric releasing port, e.g. air blower • If manifold, external pilot piping can be centralized in manifold base. Made to Order (Refer to page 1857 for details.) X500 Pilot exhaust port with piping thread (M3) specification X600 Triac output specification With power saving circuit 24 V 100 V 110 V [115 V] Apparent power (VA)∗ AC 200 V 220 V [230 V] 240 V Surge voltage suppressor Indicator light DIN terminal (D) Grommet (G), (H) DIN (EN175301-803) terminal (Y) L-type plug connector (L) Conduit terminal (T) M-type plug connector (M) G, H, L, M D, Y, T 24, 12 24, 100, 110, 200, 220, 240 ±10% of rated voltage∗ 1.5 (With light: 1.55) 0.55 (With light only) 1.5 (With light: 1.55) 1.5 (With light: 1.75) 0.75 (With light only) 1.5 (With light: 1.75) 1.55 (With light: 1.65) 1.55 (With light: 1.7) Diode (Non-polar type: Varistor) LED (Neon bulb is used for AC mode of D, Y, T.) ∗ It is in common between 110 VAC and 115 VAC, and between 220 VAC and 230 VAC. ∗ Allowable voltage fluctuation is –15% to +5% of the rated voltage for 115 VAC or 230 VAC. ∗ Since voltage drops due to the internal circuit in S, Z, T types (with power saving circuit), the allowable voltage fluctuation should be within the following range. 24 VDC: –7% to +10% 12 VDC: –4% to +10% Response Time Model VP344 VP544 VP744 Response time ms (at 0.5 MPa) Pressure specifications Without light/surge With light/surge voltage suppressor voltage suppressor S, Z type R, U type Standard (0.2 to 0.7) 13 or less 38 or less 16 or less High-pressure type (0.2 to 1.0) 17 or less 42 or less 20 or less Standard (0.2 to 0.7) 14 or less 39 or less 17 or less High-pressure type (0.2 to 1.0) 18 or less 43 or less 21 or less Standard (0.2 to 0.7) 19 or less 44 or less 22 or less High-pressure type (0.2 to 1.0) 22 or less 47 or less 25 or less AC 38 or less 42 or less 39 or less 43 or less 44 or less 47 or less Note) Based on dynamic performance test, JIS B 8374-1981. (Coil temperature: 20°C, at rated voltage) 1842 Pilot Poppet Type Base Mounted/Single Unit Series VP300/500/700 Flow Characteristics/Weight Model Port size C [dm3/(s·bar)] 3.6 3.9 7.5 8.8 12.9 14.7 1/8 1/4 1/4 3/8 3/8 1/2 VP344 VP544 VP744 1 ↔ 2 (P ↔ A) b 0.22 0.22 0.16 0.07 0.10 0.05 Cv 0.8 0.9 1.7 2.0 2.9 3.3 2 ↔ 3 (A ↔ R) b 0.24 0.14 0.20 0.13 0.24 0.17 C [dm3/(s·bar)] 3.5 3.8 7.3 8.8 13.3 15.0 Weight (g) Note) Grommet DIN terminal 216 (149) 252 (185) 211 (149) 247 (185) 370 (245) 406 (281) 362 (245) 398 (281) 676 (459) 712 (495) 658 (459) 694 (495) Cv 0.8 0.9 1.7 2.0 3.1 3.4 Note) ( ): Values without sub-plate Application Example (1) Blow-off valve (2) Pressure release valve X (3) Selector valve (P)1 (P)1 2(A) (R)3 Tank (7) Double-acting cylinder drive (P)1 Tank (R)3 1 (P) (R)3 (8) Double-acting cylinder drive (Exhaust center) N.O. 2(A) (A) 2 Vacuum pad Vacuum releasing air Atmospheric pressure External pilot or micro pressure N.C. 2(A) (P)1 2(A) (R)3 External pilot (6) Single-acting cylinder drive X Vacuum pump (P)1 2(A) P2 (R)3 External pilot (5) Divider valve X P1 (P)1 2(A) X (R)3 External pilot (4) Valve for vacuum X X 2(A) 3 (R) 1 (P) 2(A) 3 (R) 1 (P) 2(A) 3 (R) 1 (P) 3 (R) External pilot Construction Base mounted i Symbol Pilot type N.C. w r y t q ue N.O. 2(A) 2(A) (P)1 3(R) (P)1 3(R) Internal pilot External pilot 2(A) 2(A) (P)1 3(R) (P)1 3(R) 2(A) X !0 Strainer X X Component Parts No. Description Material Note 1 Body Aluminum die-casted White 2 Adapter plate Resin Gray 3 End plate Resin White 4 Piston Resin 5 Poppet valve 6 Retainer 7 Spring VG VP 3 00 202 1 Resin Series Stainless steel 3 5 7 Part no. 9 Note VP744 VP544 Pilot valve assembly Refer to “How to Order Pilot Valve Assembly” on page 1844. Built-in strainer HNBR Gasket VP700-217-1 VP300-217-1 VP500-217-1 10 Sub-plate VP300-202- VP500-202- VP700-202- — Hexagon socket head bolt (1 pc.) VP300-224-1 (M3 x 36) VP500-224-1 (M4 x 46) VP700-224-1 For valve mounting (M5 x 66) 8 Description VP How to Order Sub-plate Aluminum/HNBR VP344 Aluminum die-casted Caution Tightening Torque of Mounting Screw M3: 0.8 N·m M4: 1.4 N·m M5: 2.9 N·m VP344 VP544 VP744 Port size SYJ VQZ 1(P) Replacement Parts No. o 3(R) VP3 Thread type Nil F N T Rc G NPT NPTF Symbol VP344 VP544 VP744 1/8 1/4 3/8 1 1/4 3/8 1/2 2 Note) Internal/external pilot common specifications 1843 Series VP300/500/700 How to Order Pilot Valve Assembly Caution When only the pilot valve assembly is replaced, it is not possible to change from V211 (Grommet or L/M-type) to V212 (DIN or Conduit type), or vice versa. Valve model: VP ∗ Select from the below in accordance with the valve used. 5 G Z 1 Grommet or L/M-type V2 11 5 G Z Light/Surge voltage suppressor Nil Without light/surge voltage suppressor With surge voltage suppressor With light/surge voltage suppressor With surge voltage suppressor (Non-polar) With light/surge voltage suppressor (Non-polar) S Z R U V211 Pilot valve assembly DC AC Note) Note) There is no S option for AC mode, since a rectifier prevents surge voltage generation. When T is selected, only Z type of light/surge voltage suppressor is available. Caution When using the surge voltage suppressor type, residual voltage will remain. Refer to page 1862 for details. Electrical entry G H L LN LO M MN MO DIN or Conduit type DIN connector (Refer to page 1860.) V2 12 Pressure specification Nil K Standard (0.7 MPa) High-pressure type (1.0 MPa) Coil specification Nil T Standard With power saving circuit (DC only) ∗ T type is only available for DC mode. V212 Pilot valve assembly 5 Grommet (Lead wire length 300 mm) Grommet (Lead wire length 600 mm) With lead wire L-type plug Without lead wire connector Without connector With lead wire M-type plug Without lead wire connector Without connector ∗ LN and MN types are with 2 sockets. ∗ Refer to page 1859 when different length of lead wire for L/M-type plug connector is required. Rated voltage DC 5 24 VDC 6 12 VDC AC (50/60 Hz) 1 100 VAC 2 200 VAC 3 110 VAC [115 VAC] 4 220 VAC [230 VAC] 7 240 VAC B 24 VAC Caution For V212 (DIN or Conduit type), the coil specification and voltage (including light/surge voltage suppressor) cannot be changed by changing the pilot valve assembly. Caution Tightening torque of the pilot valve assembly mounting screw M2.5: 0.32 N·m 1844 Pilot Poppet Type Base Mounted/Single Unit Series VP300/500/700 Series VP300/Base Mounted/Dimensions Grommet (G) 1/8, 1/4 2(A) port 12 19.5 43.7 30 11.2 DC without light/surge voltage suppressor 1P 12 6.7 (Indicator light) 18.5 57.6 66.7 96.1 38 M5 x 0.8 External pilot port 19.5 34 97.3 24 12 X X PE port∗ (ø3.8) 17.5 59 66.7 Approx. 300 (Lead wire length) Approx. 300 (Lead wire length) 3R NC 1.3 NC Grommet (G) 43 2A – + Manual override 1/8, 1/4 3(R) port 35 2 x ø4.2 (For mounting) NO 18.5 1/8, 1/4 1(P) port 39 ∗ Refer to page 1857 separately when piping to PE port is required. Conduit terminal (T) Applicable cable O.D. ø4.5 to ø7 106.7 97.7 77.7 Approx. 300 (Lead wire length) Pg9 Applicable cable O.D. ø4.5 to ø7 110.9 [100.9] Max. 10 44 DIN terminal (D, Y) Max. 10 66.7 M-type plug connector (M) Approx. 300 (Lead wire length) L-type plug connector (L) 100.9 [90.9] Pg9 SYJ VQZ VP 105.3 102.9 94 88.9 X X X X 102.4 VG (Indicator light) [ ]: Without indicator light Unless otherwise indicated, dimensions are the same as Grommet (G). 1845 VP3 Series VP300/500/700 Series VP500/Base Mounted/Dimensions 17.6 1/4, 3/8 3(R) port 2A DC without light/surge voltage suppressor 3R 1.3 NC – + NC Manual override 1P 13.5 12.6 83.8 Approx. 300 (Lead wire length) Grommet (G) Approx. 300 (Lead wire length) 47 52 2 x ø5.2 (For mounting) 23 NO 50.5 28.5 42 1/4, 3/8 2(A) port 13.5 Grommet (G) 73.5 23 122.3 44.8 28.5 1/8 (External pilot port) 123.5 28.5 13.5 X X PE port∗ (ø3.8) 19.5 73.5 (Indicator light) 49.7 57 1/4, 3/8 1(P) port ∗ Refer to page 1857 separately when piping to PE port is required. Pg9 X 129.1 Pg9 X X X 120.2 Approx. 300 (Lead wire length) 117.7 [107.7] 107.7 [97.7] Max. 10 Applicable cable O.D. ø4.5 to ø7 Max. 10 113.5 104.5 84.5 128.6 Conduit terminal (T) 131.5 DIN terminal (D, Y) Applicable cable O.D. ø4.5 to ø7 115.1 73.5 50.8 M-type plug connector (M) Approx. 300 (Lead wire length) L-type plug connector (L) (Indicator light) [ ]: Without indicator light Unless otherwise indicated, dimensions are the same as Grommet (G). 1846 Pilot Poppet Type Base Mounted/Single Unit Series VP300/500/700 Series VP700/Base Mounted/Dimensions Grommet (G) 3/8, 1/2 2(A) port 16 40 18 NC DC without light/surge voltage suppressor 1P 16 24 11.5 106.8 145.3 95.5 66.8 PE port∗ (ø4) 1/8 (External pilot port) 3/8, 1/2 1(P) port 16 21 32.5 X 146.5 95.5 Approx. 300 (Lead wire length) Grommet (G) 3R 1.3 – + Manual override (Indicator light) 3/8, 1/2 3(R) port NO NC 2A Approx. 300 (Lead wire length) 67 2 x ø6.2 (For mounting) 53 66 72.5 24 X 40 64 80 ∗ Refer to page 1857 separately when piping to PE port is required. DIN terminal (D, Y) Conduit terminal (T) Applicable cable O.D. ø4.5 to ø7 106.5 Pg9 Approx. 300 (Lead wire length) 139.7 [129.7] 129.7 [119.7] Pg9 Max. 10 135.5 126.5 Applicable cable O.D. ø4.5 to ø7 Max. 10 95.5 72.8 M-type plug connector (M) Approx. 300 (Lead wire length) L-type plug connector (L) SYJ VQZ VP 154.5 152.1 143.2 138.1 X X X X 151.6 VG (Indicator light) [ ]: Without indicator light Unless otherwise indicated, dimensions are the same as Grommet (G). 1847 VP3 Rubber Seal/3 Port/Pilot Poppet Type Manifold Common Exhaust Type 41 / Individual Exhaust Type 42 Series VP300/500/700 How to Order Manifold Type 41/Common exhaust VV3P 3 41 04 1 02 Series 3 5 7 Thread type VP300 VP500 VP700 Nil F N T Pilot type Nil R Port size Internal pilot External pilot Note) When the external pilot type manifold is selected, external pilot type valves are mounted. Symbol 02 03 04 ··· 20 20 stations 04 3 02 Series 3 5 7 Thread type VP300 VP500 VP700 Nil F N T Pilot type Nil R Rc G NPT NPTF Port size Internal pilot External pilot Note) When the external pilot type manifold is selected, external pilot type valves are mounted. Symbol 02 03 04 Stations 02 2 stations ··· ··· 1848 Applicable series VP300 VP500 VP700 2 stations ··· VV3P 3 42 Port size 1/4 3/8 1/2 Stations 02 Type 42/Individual exhaust Rc G NPT NPTF 20 20 stations Port size 1/4 3/8 1/2 Applicable series VP300 VP500 VP700 Pilot Poppet Type Common Exhaust Type 41 /Individual Exhaust Type 42 Series VP300/500/700 Note) Only DIN and conduit terminal types are available for AC mode. Refer to the electrical entry for details. How to Order Valve (With a gasket and two mounting bolts) VP 3 4 4 5 G 1 A Series 3 5 7 Type of actuation VP300 VP500 VP700 A N.C. (Normally closed) B N.O. (Normally open) Manual override Pilot type Nil R D: Push-turn locking Nil: Non-locking push type Internal pilot External pilot E: Push-turn locking slotted type lever type Pressure specification Nil K Standard (0.7 MPa) High-pressure type (1.0 MPa) Coil specification Nil T Light/Surge voltage suppressor Standard With power saving circuit (DC only) Nil S Z R U Note) Be sure to select the power saving circuit type when it is continuously energized for a long time. (Refer to page 1861 for details.) ∗ T type is only available for DC mode. When T is selected, only Z type of light/surge voltage suppressor is available. (Note that when the electrical entry of DIN terminal type without connector is selected, only DOS and YOS are available.) DC Without light/surge voltage suppressor With surge voltage suppressor With light/surge voltage suppressor With surge voltage suppressor (Non-polar) With light/surge voltage suppressor (Non-polar) AC Note) Note) There is no S option for AC mode, since a rectifier prevents surge voltage generation. ∗ In the DIN terminal type, since a light is installed in the connector, DOZ, DOU, YOZ, YOU are not available. Rated voltage DC 5 24 VDC 6 12 VDC Caution When using the surge voltage suppressor type, residual voltage will remain. Refer to page 1862 for details. Made to Order AC (50/60 Hz) 1 100 VAC 2 200 VAC 3 110 VAC [115 VAC] 4 220 VAC [230 VAC] 7 240 VAC B 24 VAC Nil X500 Electrical entry Grommet L-type plug connector — Pilot exhaust port with piping thread (M3) specification (Refer to page 1857). X600 Triac output specification (Refer to page 1857). M-type plug connector DIN Conduit (EN175301-803) terminal terminal [IP65 compatible] [IP65 compatible] [IP65 compatible] DIN terminal G: Lead wire SYJ L: With lead wire M: With lead wire length 300 mm (length 300 mm) (length 300 mm) H: Lead wire length 600 mm D: With connector Y: With connector T: Conduit terminal MN: Without lead wire Without lead wire VP3 G: Lead wire length 300 mm H: Lead wire length 600 mm DC Without light/ surge voltage LO: suppressor Without connector — VP VG LN: DC CE compliant AC Note) VQZ — MO: DO: YO: Without connector Without connector Without connector — ∗ LN and MN types are with 2 sockets. ∗ Refer to page 1859 when different length of lead wire for L/M-type plug connector is required. ∗ Refer to page 1860 for details on the DIN (EN175301-803) terminal. Note) With the same specifications as the DC type, all lead wire entries for the 24 VAC type are CE marking compliant. 1849 Series VP300/500/700 Manifold Specifications Piping is concentrated on the base side. All external pilots are gathered in the base. Piping specifications Series Common external pilot port allows one piping. VP300 2 types of exhaust ports Common or individual exhaust type are available. For individual exhaust type, exhaust can be restricted. VP500 Easy to change between N.C. and N.O. VP700 Type of actuation can be easily changed from normally closed to normally open by changing the direction of a valve and end-plate only 180°. Base model 1P (SUP) 3R (EXH) port type port type VV3P3-41 Common VV3P3-42 Individual VV3P5-41 VV3P5-42 Common Common Individual VV3P7-41 Common VV3P7-42 Individual Port size Applicable Applicable valve stations Note) Manifold base Weight: W [g] Stations: n 1/4 VP344 2 to 20 stations W = 110n + 90 3/8 VP544 2 to 20 stations W = 190n + 150 1/2 VP744 2 to 20 stations W = 410n + 380 Note) Supply pressure to 1(P) ports and exhaust pressure from 3(R) ports on both sides for 10 stations or more. • Refer to page 1862 for changing the type of actuation. Manifold Option Description Blanking plate assembly (With a gasket and two mounting bolts) Part no. Applicable manifold base model VP300-25-1A VV3P3 VP500-25-1A VV3P5 VP700-25-1A VV3P7 VV3P3-41-051-02 VV3P5-42-053-03 How to Order Manifold Assembly (Example) Ordering example (VV3P3-41) VP344-5GZ1-B VP344-5GZ1-A VP300-25-1A Us ide Sta VV3P3-41-051-02 ···················· 1 set (Type 41, 5-station manifold base part no.) ∗ VP300-25-1A ······················· 1 set (Blanking plate assembly part no.) ∗ VP344-5GZ1-A ···················· 2 sets (N.C. type part no.) ∗ VP344-5GZ1-B ···················· 2 sets (N.O. type part no.) tio ns 3 2 The asterisk denotes the symbol for assembly. Prefix it to the part nos. of the solenoid valve, etc. 1 Ds ide 1850 Port size: 1/4 • Indicate the valves to be attached below the manifold part number, in order starting from station 1 as shown in the drawing. Pilot Poppet Type Common Exhaust Type 41 /Individual Exhaust Type 42 Series VP300/500/700 Series VP300/Dimensions Approx. 300 (Lead wire length) Type 41/Common exhaust: VV3P3-41- Stations 1-02 Grommet (G) M5 x 0.8 Common external pilot port (External pilot specification: R) NO (Pitch) P = 27.5 13.5 1/4 1(P), 3(R) port PE port∗ (ø3.8) 28 L2 L1 (Station n) 27 50 3R NC 26.2 2 x ø6.5 (For mounting) 1P 96.1 57.6 26.2 Manual override 72.5 30.5 24 17.5 N.C. 57.6 96.1 N.O. 7.5 ∗ Refer to page 1857 separately when piping to PE port is required. Grommet (G) DC without light/surge voltage suppressor (Station 1) (Indicator light) Station n 2 stations 3 L1 83.5 111 L2 68.5 96 (Pitch) P = 27.5 1P 97.3 2A 28 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 stations 138.5 123.5 166 151 193.5 178.5 221 206 248.5 233.5 276 261 303.5 288.5 331 316 358.5 343.5 386 371 413.5 398.5 441 426 468.5 453.5 496 481 523.5 508.5 551 536 L-type plug connector (L) M-type plug connector (M) Approx. 300 (Lead wire length) 1/4 2(A) port 11 37.5 50.1 57.2 80.2 2A 3R – + 578.5 563.5 DIN terminal (D, Y) 51.5 80.2 Conduit terminal (T) SYJ VQZ VG 105.3 102.9 VP 1P 3R 1P 3R 1P 94 88.9 3R 1P 102.4 3R (Indicator light) 111.2 120.2 Applicable cable O.D. ø4.5 to ø7 Pg9 Max. 10 57.5 80.2 Pg9 91.2 Max. 10 Approx. 300 (Lead wire length) VP3 Approx. 300 (Lead wire length) 114.4 [104.4] 124.4 [114.4] Applicable cable O.D. ø4.5 to ø7 [ ]: Without indicator light Unless otherwise indicated, dimensions are the same as Grommet (G). 1851 Series VP300/500/700 Series VP300/Dimensions Type 42/Individual exhaust: VV3P3-42- Stations 3-02 Grommet (G) (Pitch) P = 27.5 3R Approx. 300 (Lead wire length) 18.5 28 3R 1/4 3(R) port – + M5 x 0.8 Common external pilot port (External pilot specification: R) N.O. N.C. 72.5 30.5 NO (Pitch) P = 27.5 (Station n) 7.5 50 13.5 28 L2 L1 17.5 24 1P NC 26.2 2 x ø6.5 (For mounting) 57.6 96.1 96.1 57.6 26.2 Manual override 1/4 1(P) port Grommet (G) PE port∗ (ø3.8) DC without light/surge voltage suppressor ∗ Refer to page 1857 separately when piping to PE port is required. (Station 1) 97.3 1P (Indicator light) Station n 2 stations 3 L1 83.5 111 L2 68.5 96 2A (Pitch) P = 27.5 28 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 stations 138.5 123.5 166 151 193.5 178.5 221 206 248.5 233.5 276 261 303.5 288.5 331 316 358.5 343.5 386 371 413.5 398.5 441 426 468.5 453.5 496 481 523.5 508.5 551 536 L-type plug connector (L) M-type plug connector (M) 578.5 563.5 DIN terminal (D, Y) Approx. 300 (Lead wire length) 2A 1/4 2(A) port 11 37.5 50.1 57.2 80.2 – + 51.5 80.2 Conduit terminal (T) Pg9 91.2 1P 105.3 102.9 1P 1P 94 88.9 Approx. 300 (Lead wire length) 111.2 120.2 Applicable cable O.D. ø4.5 to ø7 Pg9 Max. 10 57.5 80.2 Max. 10 Approx. 300 (Lead wire length) 102.4 1P (Indicator light) 114.4 [104.4] 124.4 [114.4] Applicable cable O.D. ø4.5 to ø7 [ ]: Without indicator light Unless otherwise indicated, dimensions are the same as Grommet (G). 1852 Pilot Poppet Type Common Exhaust Type 41 /Individual Exhaust Type 42 Series VP300/500/700 Series VP500/Dimensions M5 x 0.8 Common external pilot port (External pilot specification: R) N.C. Manual override 42 30 20.5 NO 3R 41.1 83.8 122.3 NC 1P 122.3 83.8 41.1 2 x ø7.2 (For mounting) 23.5 N.O. 33 60 Approx. 300 (Lead wire length) Type 41/Common exhaust: VV3P5-41- Stations 1-03 Grommet (G) 3/8 1(P), 3(R) port (Pitch) P = 33 PE port∗ (ø3.8) 31 L2 L1 (Station n) 7.5 ∗ Refer to page 1857 separately when piping to PE port is required. Grommet (G) DC without light/surge voltage suppressor (Station 1) (Indicator light) (Pitch) P = 33 Station n 2 stations 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 stations L1 95 128 161 194 227 260 293 326 359 392 425 458 491 524 557 590 623 656 689 L2 80 113 146 179 212 245 278 311 344 377 410 443 476 509 542 575 608 641 674 L-type plug connector (L) 1P 123.5 47.5 61.3 69.5 92.5 31 M-type plug connector (M) DIN terminal (D, Y) Approx. 300 (Lead wire length) 3/8 2(A) port 2A 13.5 2A 3R – + 63.8 92.5 Conduit terminal (T) SYJ VQZ (Indicator light) 3R 131.5 123.5 132.5 Applicable cable O.D. ø4.5 to ø7 VP3 Pg9 Max. 10 Pg9 103.5 VG 1P 3R 129.1 1P 3R Approx. 300 (Lead wire length) 1P 120.2 115.1 1P 69.8 92.5 Max. 10 Approx. 300 (Lead wire length) 128.6 3R VP 126.7 [116.7] 136.7 [126.7] Applicable cable O.D. ø4.5 to ø7 [ ]: Without indicator light Unless otherwise indicated, dimensions are the same as Grommet (G). 1853 Series VP300/500/700 Series VP500/Dimensions Type 42/Individual exhaust: VV3P5-42- Stations 3-03 Grommet (G) (Pitch) P = 33 31 28.5 3/8 3(R) port 3R Approx. 300 (Lead wire length) 3R – + M5 x 0.8 Common external pilot port (External pilot specification: R) Manual override 42 30 NO 1P 16.5 41.1 83.8 122.3 NC 122.3 83.8 41.1 2 x ø7.2 (For mounting) 60 N.C. 23.5 N.O. 3/8 1(P) port (Pitch) P = 33 31 L2 L1 (Station n) Grommet (G) DC without light/surge voltage suppressor PE port∗ (ø3.8) 7.5 ∗ Refer to page 1857 separately when piping to PE port is required. (Station 1) (Pitch) P = 33 123.5 31 Station n 2 stations 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 stations L1 95 128 161 194 227 260 293 326 359 392 425 458 491 524 557 590 623 656 689 L2 80 113 146 179 212 245 278 311 344 377 410 443 476 509 542 575 608 641 674 L-type plug connector (L) M-type plug connector (M) DIN terminal (D, Y) Approx. 300 (Lead wire length) 2A 13.5 3/8 2(A) port 47.5 61.3 69.5 92.5 – + 2A 1P (Indicator light) 63.8 92.5 Conduit terminal (T) 131.5 1P 1P 129.1 Pg9 103.5 123.5 132.5 Applicable cable O.D. ø4.5 to ø7 Pg9 Max. 10 Approx. 300 (Lead wire length) 1P 120.2 115.1 1P 69.8 92.5 Max. 10 Approx. 300 (Lead wire length) 128.6 (Indicator light) 126.7 [116.7] 136.7 [126.7] Applicable cable O.D. ø4.5 to ø7 [ ]: Without indicator light Unless otherwise indicated, dimensions are the same as Grommet (G). 1854 Pilot Poppet Type Common Exhaust Type 41 /Individual Exhaust Type 42 Series VP300/500/700 Series VP700/Dimensions Approx. 300 (Lead wire length) Type 41/Common exhaust: VV3P7-41- Stations 1-04 Grommet (G) 1/8 Common external pilot port (External pilot specification: R) N.O. N.C. Manual override 55 40 24 2 x ø8.5 (For mounting) 32 48 86 3R 1P 145.3 106.8 51.5 51.5 106.8 145.3 NC NO 1/2 1(P), 3(R) port (Pitch) P = 41 37 L2 L1 (Station n) PE port∗ (ø4) 8 ∗ Refer to page 1857 separately when piping to PE port is required. (Station 1) (Indicator light) Grommet (G) DC without light/surge voltage suppressor (Pitch) P = 41 3R 37 Station n 2 stations 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 stations L1 115 156 197 238 279 320 361 402 443 484 525 566 607 648 689 730 771 812 853 L2 99 140 181 222 263 304 345 386 427 468 509 550 591 632 673 714 755 796 837 L-type plug connector (L) M-type plug connector (M) DIN terminal (D, Y) 97.3 126 Approx. 300 (Lead wire length) 1/2 2(A) port 1P 146.5 2A 19 2A 63 78.2 103 126 – + Conduit terminal (T) SYJ (Indicator light) VQZ 157 166 Applicable cable O.D. ø4.5 to ø7 3R 154.5 VG VP3 Pg9 Max. 10 Pg9 137 1P 3R 1P 152.1 3R Approx. 300 (Lead wire length) 1P 143.2 138.1 1P 103.3 126 Max. 10 Approx. 300 (Lead wire length) 151.6 3R VP 160.2 [150.2] 170.2 [160.2] Applicable cable O.D. ø4.5 to ø7 [ ]: Without indicator light Unless otherwise indicated, dimensions are the same as Grommet (G). 1855 Series VP300/500/700 Series VP700/Dimensions Type 42/Individual exhaust: VV3P7-42- Stations 3-04 Grommet (G) (Pitch) P = 41 37 34 1/2 3(R) port – + N.C. 55 40 Manual override 2 x ø8.5 (For mounting) 1P 145.3 106.8 51.5 51.5 106.8 145.3 NC 1/2 1(P) port NO (Pitch) P = 41 Grommet (G) PE port∗ (ø4) 37 L2 L1 (Station n) 86 N.O. 24 32 Approx. 300 (Lead wire length) 3R 3R 1/8 Common external pilot port (External pilot specification: R) 8 ∗ Refer to page 1857 separately when piping to PE port is required. DC without light/surge voltage suppressor (Station 1) (Indicator light) 1P 63 78.2 103 126 2A 19 2A 146.5 – + (Pitch) P = 41 37 Station n 2 stations 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 stations L1 115 156 197 238 279 320 361 402 443 484 525 566 607 648 689 730 771 812 853 L2 99 140 181 222 263 304 345 386 427 468 509 550 591 632 673 714 755 796 837 L-type plug connector (L) M-type plug connector (M) DIN terminal (D, Y) 97.3 126 Approx. 300 (Lead wire length) 1/2 2(A) port Conduit terminal (T) Pg9 157 166 Applicable cable O.D. ø4.5 to ø7 1P 154.5 1P 152.1 137 Pg9 Max. 10 Approx. 300 (Lead wire length) 1P 143.2 138.1 1P 103.3 126 Max. 10 Approx. 300 (Lead wire length) 151.6 (Indicator light) 160.2 [150.2] 170.2 [160.2] Applicable cable O.D. ø4.5 to ø7 [ ]: Without indicator light Unless otherwise indicated, dimensions are the same as Grommet (G). 1856 Series VP300/500/700 Made to Order Please contact SMC for detailed dimensions, specifications, and lead times. 1 Pilot Exhaust Port with Piping Thread (M3) Specification In this specification, piping to the pilot exhaust port (PE port) is available when the valve is used in an environment where the exhaust from the pilot valve is not allowable, or intrusion of ambient dust should be prevented. How to Order Valve 3 VP 5 4 24 1 7 Pilot exhaust port (PE port) M3 x 0.5 X500 Entry is the same as standard products. The specifications, performance and external dimensions are the same as those of standard models. 2 Body Ported Interchangeable Specification with the Previous Valve Mounting Hole Pitch Type The mounting hole has been changed to the long type in order to provide interchangeability with the previous VP300/500 series. How to Order Valve VP 35 42 1 X505 Entry is the same as standard products. The specifications, performance and external dimensions are the same as those of standard models. Note) VP742 is not available because the mounting hole pitch is the same as the previous type. VP542 28 21.5 VP342 SYJ 15 VQZ 22 VP 3 TRIAC Output Specification VG For AC type valve, use this specification when the pilot valve is not recovered even though valve power supply is turned OFF at the equipment using output unit with large leakage voltage over 8 % of the rated voltage (TRIAC output such as PLC or SSR, etc.) How to Order Valve 3 VP 5 4 X600 7 Entry is the same as standard products. Note) Rated voltage: AC type only 1857 VP3 Series VP Specific Product Precautions 1 Be sure to read before handling. Refer to front matter 53 for Safety Instructions, pages 3 to 8 for 3/4/5 Port Solenoid Valves Precautions. Manual Override Warning How to Use L/M-Type Plug Connector Caution Without an electric signal for the solenoid valve the manual override is used for switching the main valve. Connected actuator is started by manual operation. Use the manual override after confirming that there is no danger. Non-locking push type 1. Attaching and detaching connectors • To attach a connector, hold the lever and connector unit between your fingers and insert straight onto the pins of the solenoid valve so that the lever’s pawl is pushed into the groove and locks. • To detach a connector, remove the pawl from the groove by pushing the lever downward with your thumb, and pull the connector straight out. Push down on the manual override button with a small screwdriver until it stops. Release the screwdriver and the manual override will return. Cover Groove Pin Cover Pin Lever DC polarity indication Connector Push-turn locking slotted type Socket Groove Locked condition Lead wire Lever 2. Crimping lead wires and sockets Not necessary if ordering the lead wire pre-connected model. Strip 3.2 to 3.7 mm at the end of the lead wires, insert the ends of the core wires evenly into the sockets, and then crimp with a crimping tool. When this is done, take care that the coverings of the lead wires do not enter the core wire crimping area. (Please contact SMC for details on the crimping tool.) Push the manual override button with a small flat head screwdriver until it stops. Turn it in the clockwise direction at 90° to lock the manual. Turn it counterclockwise to release it. Core wire Crimping area crimping area Socket Core wire (Part no.: DXT170-71-1) Lead wire Insulation Hook Push-turn locking lever type Locked condition After pushing down, turn in the direction of the arrow. If it is not turned, it can be operated the same way as the non-locking type. Caution When locking the manual override with the push-turn locking type (D or E type), be sure to push it down before turning. Turning without first pushing it down can cause damage to the manual override and other trouble such as air leakage, etc. Do not apply excessive torque when turning the locking type manual override. (0.1 N·m) 1858 0.2 to 0.33 mm2 Max. cover diameter: ø1.9 mm 3. Attaching and detaching sockets with lead wire • Attaching Insert the sockets into the square holes of the connector ( , indication), and continue to push the sockets all the way in until they lock by hooking into the seats in the connector. (When they are pushed in, their hooks open and they are locked automatically.) Then, confirm that they are locked by pulling lightly on the lead wires. • Detaching To detach a socket from a connector, pull out the lead wire while pressing the socket’s hook with a stick having a thin tip (approx. 1 mm). If the socket will be used again, first spread the hook outward. Socket Hook Connector Lead wire Insert a socket into square hole Not in use Series VP Specific Product Precautions 2 Be sure to read before handling. Refer to front matter 53 for Safety Instructions, pages 3 to 8 for 3/4/5 Port Solenoid Valves Precautions. Plug Connector Lead Wire Length How to Use DIN Terminal The DIN terminal type with an IP65 enclosure is protected against dust and water, however, it must not be used in water. Caution Plug connector lead wires have a standard length of 300 mm, however, the following lengths are also available. How to Order Connector Assembly DC : V200-30-4A- 100 VAC : V200-30-1A- 200 VAC : V200-30-2A- AC other voltages : V200-30-3AWithout lead wire : V200-30-A (With connector and 2 pcs. of socket) Lead wire length Nil 6 10 15 20 25 30 50 300 mm 600 mm 1000 mm Caution Connection 1) Loosen the set screw and pull the connector out of the solenoid valve terminal block. 2) After removing the set screw, insert a flat head screwdriver, etc. into the notch on the bottom of the terminal block and pry it open, separating the terminal block and the housing. 3) Loosen the terminal screws on the terminal block, insert the core of the lead wire into the terminal, and attach securely with the terminal screws. In addition, when using the DC mode type with a surge voltage suppressor (polar: S and Z types), connect wires corresponding to the polarity (+ or –) that is printed on the terminal block. 4) Tighten the ground nut to secure the wire. In the case of connecting wires, select cabtire cords carefully because if those out of the specified range (ø4.5 to ø7) are used, it will not be able to satisfy IP65 (enclosure). Tighten the ground nut and set screw within the specified range of torque. Changing the entry direction 3000 mm After separating terminal block and housing, the cord entry direction can be changed by attaching the housing in the opposite direction. ∗ Make sure not to damage elements, etc., with the lead wires of the cord. 5000 mm Precautions 1500 mm 2000 mm 2500 mm How to Order Include the connector assembly part number together with the part number for the plug connector’s solenoid valve without connector. (Example) 2000 mm lead wire length DC AC VP342-5LO1-01A VP342-1LO1-01A V200-30-4A-20 V200-30-1A-20 Plug in and pull out the connector vertically without tilting to one side. Applicable cable Cable O.D.: ø4.5 to ø7 (Reference) 0.5 mm2 to 1.5 mm2, 2-core or 3-core, equivalent to JIS C 3306 Applicable crimped terminal O terminal: R1.25-4M that is specified in JIS C 2805 Y terminal: 1.25-3L, which is released by JST Mfg. Co., Ltd. Stick terminal: Size 1.5 or shorter SYJ VQZ Ground nut Tightening torque 2.5 to 3.75 N·m VP Set screw Tightening torque 0.5 to 0.6 N·m Washer VG Housing VP3 Grommet (Rubber) Terminal block (Location for light mounting) (Voltage symbol) – + Terminal screw 3 locations Tightening torque 0.4 to 0.5 N·m (Polarity indication) 1859 Series VP Specific Product Precautions 3 Be sure to read before handling. Refer to front matter 53 for Safety Instructions, pages 3 to 8 for 3/4/5 Port Solenoid Valves Precautions. DIN (EN175301-803) Terminal How to Use Conduit Terminal Y type DIN terminal corresponds to the DIN connector with terminal pitch 10 mm, which complies with EN175301-803B. Since the terminal pitch is different from the D type DIN connector, these two types are not interchangeable. 10 11 8.5 D type 5.5 Y type Caution -1 With indicator light DC Polar type (Z) : V200- -3- Non-polar type (U) : V200- -5- 1) Loosen the set screw and remove the terminal block cover from the terminal block. 2) Loosen the terminal screws on the terminal block, insert the core of the lead wire or crimped terminal into the terminal, and attach securely with the terminal screws. In addition, when using the DC mode type with a surge voltage suppressor (polar: S (+) (–) and Z types), connect wires to terminal 1 and 2 corresponding to the polarity (+ or –) as shown on the right figure. 3) Secure the cord by fastening the ground nut. In the case of connecting wires, select cabtire cords carefully because if those out of the specified range (ø4.5 to ø7) are used, it will not be able to satisfy IP65 (enclosure). Tighten the ground nut and set screw within the specified range of torque. -2A -66 Set screw 200 V Tightening torque bly m e 0.5 to 0.6 N·m ass er cov Terminal block ck o l cover Grommet al b n i (Rubber) rm Te How to Order DIN Connector Without indicator light DC, AC, Other voltages: V200- Caution Connection Rated voltage Ground nut Tightening torque 2.5 to 3.75 N·m Washer 05 24 VDC 06 12 VDC : V200- AC (Z) 61 63 Y type 01 100/110 VAC [115 VAC] 02 200/220 VAC [230 VAC] 07 240 VAC Note) For 24 VAC specifications, the order number is V200-61/63-5-B. Circuit with indicator light (Built-in connector) AC (Z) circuit NL R NL: Neon bulb R: Resistor R LED LED: Light emitting diode, R: Resistor DC (Z) circuit + 1860 LED Note) The 24 VAC specifications are the same as those in the DC (U) circuit diagram. − R D (2 locations) Tightening torque 0.5 to 0.6 N·m Rated voltage D type DC (U) circuit Terminal screw -7- Connector specification Ground terminal screw Tightening torque 0.5 to 0.6 N·m LED: Light emitting diode D: Protective diode R: Resistor Applicable cable Cable O.D.: ø4.5 to ø7 (Reference) 0.5 mm2 to 1.5 mm2, 2-core or 3-core, equivalent to JIS C 3306 Applicable crimped terminal O terminal: Equivalent to R1.25-3 that is specified in JIS C 2805 Y terminal: Equivalent to 1.25-3, which is released by JST Mfg. Co., Ltd. ∗ Use O terminal when a ground terminal is used. Series VP Specific Product Precautions 4 Be sure to read before handling. Refer to front matter 53 for Safety Instructions, pages 3 to 8 for 3/4/5 Port Solenoid Valves Precautions. Light/Surge Voltage Suppressor Caution <DC> Polar type With surge voltage suppressor (S) Polarity protection diode With power saving circuit Power consumption is decreased by approx. 1/3 by reducing the wattage required to hold the valve in an energized state. (Effective energizing time is over 40 ms at 24 VDC.) Refer to the electrical power waveform as shown below. Red(+) Coil <Electrical power waveform of energy saving type> Black(−) Applied voltage 24 V Grommet or L/M-type plug connector With light/surge voltage suppressor (Z) Polarity protection diode 0V Red(+) LED Coil Black(−) Standard 1.55 W DIN or Conduit terminal With light/surge voltage suppressor (Z) Polarity protection diode Diode LED (−) Non-polar type With surge voltage suppressor (R) 0W 40 ms Coil For DIN type, installed in the connector • Since the voltage will drop by approx. 0.5 V due to the transistor, pay attention to the allowable voltage fluctuation. (For details, refer to the solenoid specifications of each type of valve.) Polarity protection diode (+, −) (+) Varistor Coil Coil (−, +) Diode LED (−) Grommet or L/M-type plug connector With light/surge voltage suppressor (U) <AC> (+, −) Varistor (−, +) Coil There is no S option, since a rectifier prevents surge voltage generation. Grommet or L/M-type plug connector With light/surge voltage suppressor (Z) Varistor LED VP (∼) (+, −) Varistor Coil LED VG Coil VP3 (∼) For DIN type, installed in the connector • Please connect correctly the lead wires to + (positive) and – (negative) indications on the connector. (For non-polar type, the lead wires can be connected to either one.) • When the valve with mis-wiring protection diode is used, the voltage will drop by approx. 1 V. Therefore, pay attention to the allowable voltage fluctuation (For details, refer to the solenoid specification of each type of valve). • Solenoids, whose lead wires have been pre-wired: + (positive) side red and – (negative) side black. SYJ VQZ LED DIN or Conduit terminal With light/surge voltage suppressor (U) (−, +) PWM circuit (+) With power saving circuit 0.55 W DIN or Conduit terminal With light/surge voltage suppressor (Z) (∼) NLNote) (∼) Varistor Coil NL: Neon bulb For DIN type, installed in the connector Note) LED for 24 VAC. 1861 Series VP Specific Product Precautions 5 Be sure to read before handling. Refer to front matter 53 for Safety Instructions, pages 3 to 8 for 3/4/5 Port Solenoid Valves Precautions. Light/Surge Voltage Suppressor Cautions for Replacing the Old VP Series with the New VP Series Caution Caution Residual voltage of the surge voltage suppressor Note) if a varistor or diode surge voltage suppressor is used, there is some residual voltage to the protection element and rated voltage. Therefore, refer to the table below and pay attention to the surge voltage protection on the controller side. Also, since the response time does change, refer to the specifications on page 1835 and 1842. Mounted valve New VP Old VP Manifold type VV3P - 41 42 - (Internal pilot type) Residual Voltage VV3P 41 42 R-- DC Surge voltage suppressor S, Z R, U Selection method is different when the external pilot manifold of the old VP series is used and the mounted valves are replaced with the new VP series valve. 24 AC 12 Approx. 1 V — Approx. 1 V Approx. 47 V Approx. 32 V Type of Actuation Changing (External pilot type) Internal pilot Internal pilot External pilot Internal pilot (How to identify the external pilot manifold) If the external pilot port is connected, it is the external pilot manifold. External pilot port Warning When changing the actuation or restarting the valve after the change, make sure that safety is fully assured and pay great attention. Example: Changing from N.C. to N.O. 1) Base mounted <N.C.> <N.O.> One-touch Fittings N.C. Caution N.O. 1. Remove the body from the sub-plate and reset the “ ” mark on the body corresponding to the “N.O.” mark on the sub-plate as shown in the figure above. 2. Remove the end plate from the body and rotate the end plate by 180° so that the “N.O.” mark on the end plate is at the top of the valve. ∗ It is not necessary to change the piping when this is done. 2) Body ported When fittings are used, they may interfere with one another depending on their types and sizes. Therefore, the dimensions of the fittings to be used should first be confirmed in their respective catalogs. Fittings whose compliance with the VP series is already confirmed are stated below. If the fitting within the applicable range is selected, there will not be any interference. Applicable Fittings: Series KQ2H, KQ2S Series VP(A)300 <N.C.> <N.O.> N.C. N.O. VP(A)500 VP(A)700 Remove the end plate from the body and rotate the end plate by 180° to correspond the “N.O.” mark on the end plate to the top of the valve. ∗ Piping should be arranged as follows. Type of actuation N.C. N.O. 1862 Port 1P 2A 3R Inlet side Outlet side Exhaust side Exhaust side Outlet side Inlet side Piping port Port size 1P, 2A, 3R 1/8, 1/4 X M5 1P, 2A, 3R 1/4, 3/8 X 1/8 1P, 2A, 3R 3/8, 1/2 X 1/8 VV3P(A)3 1P, 2A, 3R Manifold base X 1/4 VV3P(A)5 1P, 2A, 3R Manifold base X 3/8 VV3P(A)7 1P, 2A, 3R Manifold base X 1/2 M5 M5 1/8 Applicable tubing O.D. ø3.2 ø4 ø6 ø8 ø10 ø12 ø16 Large Size 3 Port Solenoid Valve Series VP3145/3165/3185 Rubber Seal [Option] Large flow capacity, small exhaust resistance (Refer to “Flow Characteristic” table.) Easy conversion to N.C. or N.O. How to Order VP3 1 4 5 Note) CE-compliant: D/DL/DS/DZ only (Electrical entry) 04 1 G A Series VP 3 port Function plate makes it possible to use solenoid valve as a N.C. or N.O. valve with the port Number of unchanged. solenoids Possible to use in vacuum or under low pressures 1 CE-compliant CE-compliant Note) Note) Electrical entry: D/DL/DS/DZ only Single Body size Vacuum: Up to 101.2 kPa Low pressure: 0 to 0.2 MPa 4 6 8 Free mounting orientation Thread type 12 Nil F N T 1 112 Body type 5 Body ported Nil 1 For general For vacuum/low pressure A N.C. (Normally closed) B N.O. (Normally open) Port size Symbol Rc (Nominal size) VP3145 VP3165 VP3185 Symbol Internal pilot <Standard> 3 8 (10A) 1 2 (15A) Electrical entry 3 4 (20A) 1 (25A) 1 1 4 (32A) 1 1 2 (40A) 2 (50A) Coil rated voltage 1 2 3∗ 4∗ (OUT) 2 (OUT) 2 1 3 (IN) (EXH) 5 6∗ 7∗ 1 3 (IN) (EXH) N.C. 9∗ N.O. VT3113 X (PA) N.C. ∗ Semi-standard SYJ VQZ How to Order Pilot Valve Assembly (OUT) 2 1 3 (IN) (EXH) 100 VAC, 50/60 Hz 200 VAC, 50/60 Hz 110 VAC, 50/60 Hz 220 VAC, 50/60 Hz 24 VDC 12 VDC 240 VAC, 50/60 Hz Other CE-compliant G Grommet Conduit terminal T D DIN terminal TL∗ Conduit terminal with indicator light TS∗ Conduit terminal with surge voltage suppressor TZ∗ Conduit terminal with light/surge voltage suppressor DL∗ DIN terminal with indicator light DS∗ DIN terminal with surge voltage suppressor DZ∗ DIN terminal with light/surge voltage suppressor ∗ Semi-standard External pilot (OUT) 2 Standard (Internal pilot) External pilot Type of actuation Port size (IN, OUT port) 03 04 06 10 12 14 20 Rc G NPT NPTF Pilot option Valve option Nil V — Nil Q 1 3 (IN) (EXH) X (PA) N.O. Note) N.O. valve operates properly only when appropriate pressure is applied to the pilot. Made to Order (Refer to pages 1875 to 1877 for details.) Coil rated voltage VP VG 00 1 G Electrical entry VP3 CE-compliant G Grommet 1 100 VAC, 50/60 Hz Conduit terminal T 2 200 VAC, 50/60 Hz D DIN terminal CE-compliant 3∗ 110 VAC, 50/60 Hz TL∗ Conduit terminal with indicator light — Nil 4∗ 220 VAC, 50/60 Hz TS∗ Conduit terminal with surge voltage suppressor Q CE-compliant Note) 5 24 VDC TZ∗ Conduit terminal with light/surge voltage suppressor Note) Electrical entry: 6∗ 12 VDC DL∗ DIN terminal with indicator light D/DL/DS/DZ only 7∗ 240 VAC, 50/60 Hz DS∗ DIN terminal with surge voltage suppressor 9∗ Other DZ∗ DIN terminal with light/surge voltage suppressor ∗ Semi-standard ∗ Semi-standard Note) The pilot valve assembly shown above includes the function plate and gasket. 1869 Series VP3145/3165/3185 Specifications External Pilot Use external pilot model in the following cases. • Vacuum or low pressure (0.2 MPa or less): Vacuum/Low pressure type • Using the valve with supply port external throttle: General type • Air pressure of supply port is slow: General type • Resistance in outlet side is small in case of air blowing or filling an air tank: General type Note 1) Keep external pilot pressure within the pressure range below. Note 2) Conversion of internal pilot and external pilot can not be done. For vacuum/ low pressure Fluid Type of actuation Air N.C. or N.O. (Convertible) External pilot Internal pilot For general For vacuum/low pressure For general Pilot type Main pressure Operating pressure range (MPa) –101.2 kPa to 0.2 0.2 to 0.8 0.2 to 0.3 Refer to the graph left. 0.2 to 0.8 Pilot pressure Ambient and fluid temperature (°C) Response time (ms) (1) (at the pressure of 0.5 MPa) Max. operating frequency (Hz) Lubrication (2) Manual override Mounting orientation Impact/Vibration resistance (m/s2) (3) 0 (No freezing) to 60 30 or less AC 30 or less OFF 40 or less DC 30 or less 3 Required (Equivalent to turbine oil Class1 ISO VG32) Yes (Non-locking) Unrestricted 150/50 ON AC DC Note 1) Based on dynamic performance test, JIS B 8374-1981. (Coil temperature: 20°C, at rated voltage, without surge voltage suppressor) Note 2) This solenoid valve requires lubrication. Use turbine oil Class 1 (ISO VG32). Note 3) Impact resistance: No malfunction occurred when it is tested with a drop tester in the axial direction and at the right angles to the main valve and armature in both energized and de-energized states every once for each condition. (Values at the initial period) Vibration resistance: No malfunction occurred in a one-sweep test between 45 and 1000 Hz. Test was performed at both energized and de-energized states in the axial direction and at the right angles to the main valve and armature. (Values at the initial period) Pilot pressure (MPa) For general Solenoid Specifications Grommet (G), Conduit terminal (T) DIN terminal (D) Conduit terminal with indicator light (TL), Conduit terminal with surge voltage suppressor (TS), Electrical entry Conduit terminal with light/surge voltage suppressor (TZ), Option DIN terminal with indicator light (DL), DIN terminal with surge voltage suppressor (DS), DIN terminal with light/surge voltage suppressor (DZ) AC ( 50 60 Hz) 100, 200, 110 ∗, 220 ∗, 240 ∗ Coil rated voltage (V) DC 12 ∗, 24 Allowable voltage fluctuation –15 to +10% of rated voltage Inrush 73 VA (50 Hz), 58 VA (60 Hz) Apparent power Note) AC Holding 28 VA (50 Hz), 17 VA (60 Hz) Note) Power consumption DC 12 W ∗ Semi-standard Note) At rated voltage Standard Main pressure (MPa) Flow Characteristics/Weight 1(IN), 2(OUT) 1 2 (IN OUT) VP3145 3(EXH) 38 12 34 34 Port size Valve model 1 (IN), 2 (OUT) VP3185 1 11 4 11 4 11 2 2 ∗ For grommet Conduit terminal··· +0.2 kg 1870 C [dm3/(s·bar)] 19 23 28 3(EXH) 11 4 2 2 3 (OUT EXH) b Cv 0.43 0.32 0.36 5.5 6.2 7.6 Effective area (mm2) 34 VP3165 Weight ∗ (kg) Flow characteristics Port size Valve model C [dm3/(s·bar)] 18 21 26 Weight ∗ (kg) 1 2 (IN OUT) 2 3 (OUT EXH) Grommet 230 280 2.0 280 310 310 330 570 650 2.8 650 670 650 670 b Cv Grommet 0.47 0.39 0.35 5.4 5.8 7.0 1.5 Large Size 3 Port Solenoid Valve Series VP3145/3165/3185 Construction/Internal Pilot As in the figure below, this pilot-operated solenoid valve consists of a compact 3 port solenoid valve as the pilot valve and a large 3 port valve as the main valve. The pilot valve controls opening and closing the main valve. N.C. or N.O. function conversion can be done by switching the pilot passage. Overtravel spring Keeps surface pressure against the valve constant and compensates for stroke. Pilot valve Solenoid Manual override Return spring Pilot air supply port Internal pilot Function plate N.C. or N.O. conversion possible Housing Has pilot exhaust port and external pilot supply port. Pilot pressure receiving chamber External pilot type Main valve Pressure-return style poppet valve with special mechanism. Body Wear-resistant aluminum alloy Sintered bronze Element Return spring Assures returning in case of drop-out. Note) Pilot valve and body are shown in a different direction from the actual product in order to show the construction and air passage. Piping (Vacuum Use) 1. Piping in general: Vacuum pump/ (Suction side) Blower (Load side) OUT port = Tank/ Vacuum pad Plug (2 port valve) IN port = Air releasing Air pressure-in EXH port = 2. Following the above piping, vacuum passage is switched between OUT and EXH, therefore, N.C./N.O. indication on the function plate and switching of the vacuum passage are reversed; N.C. (Normally closed) in vacuum passage are reversed: N.C./N.O. Conversion To convert valve operation from N.C. to N.O. or N.O. to N.C., remove the pilot valve, move the function plate along the gasket, both top and bottom until the mark meets N.C. (N.O.) Please note however, that the N.O. valve functions properly only when the appropriate pressure is applied to the valve. SYJ VQZ Pilot valve VP Function plate VG VP3 “N.C.” indicated on the plate N.O. in vacuum passage (Normally open) “N.O.” indicated on the plate N.C. in vacuum passage (Normally closed) 1871 Series VP3145 Dimensions: VP3145 Grommet: VP3145-G AB Manual override External pilot port Lead wire length 200 mm (EXH port) (PE port) Mounting hole (IN, OUT port) Note) External pilot port Rc 1/4 is processed for threads in external pilot model only. A B Conduit terminal: VP3145-T DIN terminal: VP3145-DAB Conduit terminal with indicator light (TL) Light [ ]: With indicator light (TL) 1872 Light position Max. 11 Applicable cable ø6 to ø12 Large Size 3 Port Solenoid Valve Series VP3165 Dimensions: VP3165 Grommet: VP3165-G AB Manual override External pilot port Lead wire length 200 mm (PE port) (EXH port) Mounting hole (IN, OUT port) Note) External pilot port Rc 1/4 is processed for threads in external pilot model only. Conduit terminal: VP3165-T AB Conduit terminal with indicator light (TL) Light DIN terminal: VP3165-DAB Light position Max. 11 Applicable cable ø6 to ø12 SYJ VQZ VP VG VP3 [ ]: With indicator light (TL) 1873 Series VP3185 Dimensions: VP3185 Grommet: VP3185-G AB Manual override External pilot port Lead wire length 200 mm (PE port) (EXH port) Mounting hole (IN, OUT port) Note) External pilot port Rc 1/4 is processed for threads in external pilot model only. A B Conduit terminal: VP3185-T DIN terminal: VP3185-DAB Conduit terminal with indicator light (TL) Light Light position [ ]: With indicator light (TL) 1874 Max. 11 Applicable cable ø6 to ø12 Note) CE-compliant: D/DO only (Electrical entry) VP3145/3165/3185 Made to Order Series [Option] Please contact SMC for detailed dimensions, specifications and lead times. Symbol 1 Main Value Double Acting Type -X80, -X81 VP31 4 5 06 1 D Z A 1 N X 81 CE-compliant Body size 4 6 8 Nil 1 2 11 2 Thread type Port size (IN, OUT port) Symbol Port size 38 03 12 04 34 06 10 1 12 114 14 112 20 2 Nil F N T VP3145 VP3165 VP3185 A B 80 81 Double solenoid Single solenoid N.C. N.O. In the case of -X80, only N.C. is available. 100 VAC, 50/60 Hz 200 VAC, 50/60 Hz 110 to 120 VAC, 50/60 Hz 220 VAC, 50/60 Hz 24 VDC 12 VDC 240 VAC, 50/60 Hz Other 5 6∗ 7∗ 9∗ Type of actuation Rc G NPT NPTF Passage, Type of actuation Coil rated voltage 1 2 3∗ 4∗ — CE-compliant Note) Q Note) Electrical entry: D/DO only 1 Light/Surge voltage suppressor Electrical entry ∗ Semi-standard L, M plug connector is 220 VAC at the maximum. G H E T D DO L LN LO M MN MO CE-compliant Grommet (Lead wire: 300 mm) Grommet (Lead wire: 600 mm) Grommet terminal Conduit terminal With connector DIN terminal Without connector With lead wire L plug connector Without lead wire Without connector With lead wire M plug connector Without lead wire Without connector Nil None Z With light/surge voltage suppressor S With surge voltage suppressor ∗ Indicator light is not available for grommet type. With surge voltage suppressor is available for grommet type only. How to Order Pilot Valve Assembly VF3 40 CE-compliant Type of actuation 1 2 Single solenoid Double solenoid Light/Surge voltage suppressor 5 6∗ 7∗ 9∗ 100 VAC, 50/60 Hz 200 VAC, 50/60 Hz 110 to 120 VAC, 50/60 Hz 220 VAC, 50/60 Hz 24 VDC 12 VDC 240 VAC, 50/60 Hz Other ∗ Semi-standard L, M plug connector is 220 VAC at the maximum. — Q CE-compliant Note) Note) Electrical entry: D/DO Nil None only Z With light/surge voltage suppressor S With surge voltage suppressor ∗ Indicator light is not available for grommet type. With surge voltage suppressor is available for grommet type only. Coil rated voltage 1 2 3∗ 4∗ Nil Electrical entry G H E T D DO L LN LO M MN MO SYJ VQZ VP VG VP3 CE-compliant Grommet (Lead wire: 300 mm) Grommet (Lead wire: 600 mm) Grommet terminal Conduit terminal With connector DIN terminal Without connector With lead wire L plug connector Without lead wire Without connector With lead wire M plug connector Without lead wire Without connector 1875 Series VP3145/3165/3185 Specifications Symbol -X80 Valve configuration Type of actuation Fluid Operating pressure range Pilot pressure Ambient and fluid temperature Lubrication (1) Mounting orientation Impact/Vibration resistance (2) (OUT) 2 1 3 (IN) (EXH) X (PA) N.C. Note 1) This solenoid valve requires lubrication. Use turbine oil Class 1 (ISO VG32). Note 2) Impact resistance: No malfunction occurred when it is tested with a drop tester in the axial direction and at the right angles to the main valve and armature in both energized and de-energized states every once for each condition. (Values at the initial period) Vibration resistance: No malfunction occurred in a one-sweep test between 45 and 1000 Hz. Test was performed at both energized and de-energized states in the axial direction and at the right angles to the main valve and armature. (Values at the initial period) -X81 (OUT) 2 (OUT) 2 1 3 (IN) (EXH) 1 3 (IN) (EXH) X (PA) N.C. External pilot 3 port solenoid valve Double solenoid (-X80), Single solenoid (-X81) Air –101.2 kPa to 0.8 MPa 85 to 115% of main pressure, Min. 0.2 MPa 0 to 50°C (No freezing) Required (Equivalent to turbine oil Class 1 ISO VG32) Unrestricted 150/50 m/s2 Solenoid Specifications X (PA) N.O. Electrical entry Grommet, Grommet terminal, Conduit terminal DIN terminal, L plug connector, M plug connector Coil rated voltage (V) AC (50/60 Hz) DC 100, 200, 110∗, 220∗, 240∗ 24, 12∗ Allowable voltage fluctuation Apparent power (AC) Note) Power consumption (DC) Note) –15 to 10% 5.6 VA/50 Hz, 5.0 VA/60 Hz 3.4 VA/50 Hz, 2.3 VA/60 Hz 1.8W 2W Inrush Holding W/o indicator light W/ indicator light ∗ Semi-standard Note) At rated voltage Caution Piping and other usage are the same as standard products. Dimensions VP3145-DZA1-X81 35 134 Max.10 21 87.4 80 71 51 EXH.1 EXH.2 Manual override (Non-locking) Applicable cable O.D. ø6 to ø8 Pg9 2 x 1/8 (Pilot EXH) 1/4 (External pilot port) 71 93 112 25 3/4 (EXH port) 42 IN 62 65 EXH 42 OUT 36 196.1 PA 156 119 103 PE 205.1 2 x ø8.5 (Mounting hole) EXH 2 x 3/8, 1/2, 3/4 (IN, OUT port) 36 • When B spec. of -X81 (N.O. spec.), VF3140 solenoid has to be positioned at left, when looking at the EXH port in the front face. • In the case of -X80, VF3240- (Pilot valve) will be mounted. 1876 VP3145/3165/3185 Series Large Size 3 Port Solenoid Valve Dimensions VP3165-DZA1-X81 21 21 146.5 113 87.4 Max.10 95 71 51 EXH.1 EXH.2 Manual override (Non-locking) Applicable cable O.D. Pg9 ø6 to ø8 1/4 2 x 1/8 (External pilot port) Pilot EXH 2 x ø8.5 PA IN 118 55 EXH 25 55 OUT 78 85 144 128 137 PE 221 230 (Mounting hole) EXH 1 1/4 36 (EXH port) 82.6 36 2 x 3/4 , 1, 1 1 /4 (IN, OUT port) • When B spec. of -X81 (N.O. spec.), VF3140 solenoid has to be positioned at left, when looking at the EXH port in the front face. • In the case of -X80, VF3240- (Pilot valve) will be mounted. VP3185-DZA1-X81 Max.10 160.3 140 87.4 105 81 76 56 26.5 6 EXH.1 EXH.2 Manual override (Non-locking) Applicable cable O.D. Pg9 ø6 to ø8 1/4 2 x 1/8 SYJ (External pilot port) Pilot EXH VQZ 2 x ø13 (Mounting hole) VP PA 41 118 IN 140 VG VP3 62 EXH 25 62 OUT 90 105 166 150 159 PE 243.1 250.7 EXH 2 (EXH port) 41 2 x 1 1/4, 1 1 /2, 2 (IN, OUT port) • When B spec. of -X81 (N.O. spec.), VF3140 solenoid has to be positioned at left, when looking at the EXH port in the front face. • In the case of -X80, VF3240- (Pilot valve) will be mounted. 1877 Series VP3145/3165/3185 Specific Product Precautions Be sure to read before handling. Refer to front matter 53 for Safety Instructions and pages 3 to 8 for 3/4/5 Port Solenoid Valve Precautions. Caution Light/Surge Voltage Suppressor Piping Use as 2 port valve 1. Plug EXH port in case of pressure-in and plug IN port in case of vacuum use. 2. This valve has slight air leakage and can not be used for such purposes as holding air pressure (including vacuum) in the pressure container. Supply air Install an air filter and a lubricator on the upstream side. Lubrication This solenoid valve requires lubrication. Use turbine oil Class 1 (ISO VG32). As for details, refer to page 6. Environment If using the valve in a dusty environment, install a silencer at EXH port and PE port to prevent dust from entering. N.C./N.O. conversion When changing the direction of a function plate to convert from N.C. to N.O. and vice versa, note that the equipment to be connected will act reversely. How to Calculate the Flow Rate For obtaining the flow rate, refer to front matters 42 to 45. With light/surge voltage suppressor (Z) Varistor 48 VDC or less Neon bulb None Varistor Coil 100 VAC or more Neon bulb LED Varistor Varistor “Items that are marked “With indicator light,” “With surge voltage suppressors,” and “With light/surge voltage suppressor” are all non-polar types. How to Use DIN Terminal 1. Disassembly 1) After loosening the screw q, then if the housing r is pulled in the direction of the screw, the connector will be removed from the body of equipment (solenoid, etc.). 2) Pull out the screw q, then remove the gasket or . 3) On the bottom part of the terminal block e, there’s a cut-off part (indication of an arrow) . If a small flat head screwdriver is inserted between the opening in the bottom, terminal block e will be removed from the cover r. (Refer to the figure below.) 4) Remove the cable gland t and plain washer y and rubber seal u . 2. Wiring 1) Pass them through the cable i in the order of cable ground t, washer y, rubber seal u, and then insert into the housing r. 2) Dimensions of the cable i are the figure as below. Skin the cable and crimp the crimped terminal o to the edges. 3) Remove the screw with washer from the bracket . (Loosen in the case of Y-shape type terminal.) As shown in the below figure, mount a crimped terminal o, and then again tighten the screw . 3. Assembly 1) Terminal block e connected with housing r should be reinstated. (Push it down until you hear the click sound.) 2) Putting rubber seal u, plain washer y, in this order into the cable introducing slit on the housing r, then further tighten the cable gland t securely. 3) By inserting gasket or between the bottom part of the terminal block e and a plug on an equipment, screw in q on top of the housing r and tighten it. Note) Tighten within the tightening torque of 0.5 N·m ±20%. Note: The orientation of a connector can be changed arbitrarily, depending on the combination of a housing r and a terminal block e. Exploded view q r Note) Tighten within the tightening torque of 0.5 N·m ±15%. Note: a It is possible to wire even in the state of bare wire. In that case, loosen the screw with washer and place a lead wire into the bracket, and then tighten it once again. b Maximum size of crimped terminal o is up to 1.25 mm2 —3.5 when O terminal. For Y terminal, it is up to 1.25 mm2 —4. c Cable i outside diameter: ø6 to ø12 mm Note) For the one with the outside diameter ranged between ø9 to ø12 mm, remove the inside parts of the rubber seal u before using. u t y e o i o Magnifying figure 2 1 3 1878 Neon bulb Coil Surge voltage suppressor (S) LED Coil Neon bulb Coil None DIN terminal (D) 48 VDC or less 100 VAC or more Coil This solenoid valve is pressureunbalanced type. Operate it within this pressure range: IN ≥ OUT ≥ EXH. If not operated in the range, the valve will malfunction. With indicator light (L) Conduit terminal (T) Coil Pressure balance among each port Grommet (G) Coil If supply port air pressure drops to less than 0.2 MPa, the valve may malfunction. In such a case, use external pilot type. (When throttling IN port, or operating with OUT port open to the atmosphere or in a similar operation.) Self-up screw