artec AIS GmbH - psevalveco.com
Transcription
artec AIS GmbH - psevalveco.com
artec Armaturen und Industrieservice GmbH artec AIS GmbH Eichenallee 40 D - 16767 Leegebruch / Berlin Germany Phone: +49 3304 288-0 Fax.: +49 3304 28850 Hompage: www.ais-gruppe.com artec Armaturen und Industrieservice GmbH ∎ Eichenallee 40 ∎ 16767 Leegebruch bei Berlin Telefon: +49 3304 288-0 ∎ Telefax: +49 3304 288-50 [email protected] ∎ www.ais-gruppe.com Table of contents 1. Presentation of company artec AIS GmbH 2. Applications and industrial sectors 3. Technical Parameters 4. Products and Applications 5. Digital surveying / CREO design calculation program 6. Reference List 7. Project Descriptions: Shut Off Ball Valves type AKH Control Ball Valves type RKH third-party valves 8. Types and Designations 9. Consruction and Design of Shut-Off and Control Ball Valves Series N, C and HV 10. Curves and Control Contours 11. Desuperheater 12. Licenses & Certificates 13. Press Publications 14. Industrial Services 15. Locations - Contacts artec Armaturen und Industrieservice GmbH ∎ Eichenallee 40 ∎ 16767 Leegebruch near Berlin Phone: +49 3304 288-0 ∎ Fax: +49 3304 288-50 [email protected] ∎ www.ais-gruppe.com The company A short Introduction … As a qualified medium-sized manufacturer of shut-off and control valves, the company artec valves and Industrial Services GmbH belongs to the “Technology” division of ARAN Holding GmbH, based in Bad Schwartau close to Hamburg (Germany). artec AIS GmbH as an integrated part of a solvent company group manufactures at its headquarters in Berlin Leegebruch shut-off and control devices with purely metallic sealing systems for the highest requirements for maximum process reliability.. The past has demonstrated that a soft-sealing design principle is no more able to fulfil the ever growing demands of modern industrial processes. To satisfy the demands of the market for longer service life, permanent tightness and maximum resistance to aggressive and abrasive media at the same time, has only proved by the purely metallic sealing principle. With our team consisting of experienced professionals, we are successfully designing, manufacturing and selling for many years demanding Shut-off and control devices for the highest pressure levels and temperature ranges or even for critical media and extreme conditions. As a well-established manufacturer and service provider for valve repairs, we have extensive knowledge and a variety of experiences within the different industries and processes. Special conditions require individual solutions. In close cooperation with our customers we develop technical and economic valve concepts according to customer requirements and specifications. With the clear objective to consider the needs of our domestic and international customers and business partners as the centre of our activities, as well as at the same time to satisfy by flexibility and efficiency, we would like to establish ourselves in the future valve market. artec Armaturen und Industrieservice GmbH artec Armaturen und Industrieservice GmbH ∎ Eichenallee 40 ∎ 16767 Leegebruch bei Berlin Telefon: +49 3304 288-0 ∎ Telefax: +49 3304 288-50 [email protected] ∎ www.ais-gruppe.com Fields of Application and Industrial Branches The main applications of our pure metal seated valves can be found nationally and internationally in the following industrial branches: Fields of Application: Compressor stations Caverns Steam and process technologies Ash production & discharge REA flue gas desulphurization Biogas (feeding systems) Gasturbine systems District and process heat systems Pipeline construction High-density polyethylene (HDPE) systems Steam conditioning Tank Farms Dock levelers and Docking Systems Pump circuits Brine pipelines and Desalination plants Sludge processing Waste Incineration Branches: Oil and gas transportation networks Storage technology Power Plant Technology General plant engineering Chemical Industry Petrolchemical Industry Pharmaceutical Industry On- and Offshore Installations Potash industry Paper Industry Wastewater Treatment Steel plant technology artec Armaturen und Industrieservice GmbH ∎ Eichenallee 40 ∎ 16767 Leegebruch bei Berlin Telefon: +49 3304 288-0 ∎ Telefax: +49 3304 288-50 [email protected] ∎ www.ais-gruppe.com Technical Parameters Applications: - Shut-Off Ball Valve - Control Ball Valve - Minimum quantity ball valve - ash discharge valves - Special Ball Valves Valve body design: 3-pieces, bolted version Anti-Static Design Fire-Safe / Fire-Safe Design Design Temperature range: – 25 °C bis +400 °C (Standard) Design Temperature range: – 60 °C bis +580 °C (Special) with flanges or weld ends Sealsystem ball to seat rings - pure matal sealing - ceramic sealing - Carbon resp. graphite sealing full bore or reduced bore Double Block and Bleed HV High-wear protection - Tungsten Carbide Coating in gas-tight application Operation Pressure (Standard design) - PN 16 to PN 250 Class 2500 / 420 bar to DN 300 - specials as per request Weight: - approx. 17 to 25.000 kgs Internal Sealings: explosive decompression resistant Secondary sealant injection system for Emergency Sealing optional as per clients order special overall lengths as per clients order Actuator stem extension Double or Single Piston seat system Valve main materials: Body/Flange materials made of high quality Forged steel Material Selection: - Carbon Steel - 13% Crome Steel - Duplex und Superduplex - Hastelloy Sizes: DN 25 to DN 1000 (1 in to 40 in) Drain/ Vent Conn. as required Byepass or Charging lines from Carbon steel or Alloyed steel with flanged or weld end design Control curves: - linear curve - equal percentage Media e.g.: - Natural Gas, Biogas, Sourgas - Steam, Processgases - Water, Seawater, deionized water - lime milk, Brine - CO2 - Ash, Fly Ash - Granulates, sludges - as well as several other abrasive or corrosive Media. Trunnion mounted Anti-Blow-Out stem design artec Armaturen und Industrieservice GmbH ∎ Eichenallee 40 ∎ 16767 Leegebruch bei Berlin Telefon: +49 3304 288-0 ∎ Telefax: +49 3304 288-50 [email protected] ∎ www.ais-gruppe.com Products and Design Shut-Off Ball Valves artec AIS Shut-Off Ball Valves will be used in order to completely release the media flow in pipeline systems or to have a safe and tight shut-off to disconnect the media flow from following Installations. They have been developed for dynamic and static loads as well as for abrasive, erosive and corrosive media e.g. natural gas, sour gas, sludge’s, ash, brine, granulates. Maximum safety in operation as well as highest reliability and availability having first priority in production of artec AIS Shut-Off Ball Valves. During several month of testing at the valve test facilities of a well-known German Gas Provider we have successful performed a wear performance test with a Shut-Off Ball Valve – DN 400, Class 600. The test results of the wear strength of the valve have been certified in accordance to the recognized European Guideline. By this successful test we were able to confirm that our Shut-Off Ball Valves are able to guarantee a calculated proven lifetime of 50 years. Control Ball Valves artec AIS Control Ball Valves are installed in every industrial facilities were flowable media (gases,fluids,steam,brine,ash,solid materials, granulates a.s.o.) will be transported through pipeline systems, in order to ensure controlled process sequences. artec AIS Control Ball Valves are fulfilling the highest economical and quality requirements and guarantee absolutely trouble-free, fully automatic operation in Plant and equipment supply. Highly wear-resistant control valves by artec AIS are significant for highest lifetime, maximum durability and great efficiency for the plant operator. Safety Shut-Off Ball Valves Safety shut-off valves (ESV) are only intended to guarantee a fully open or fully close of the media flow in the system. This type of valves are a functional independent valve group which is certainly preventing an non expected excessive overpressure or pressure drop – depending on the application. During pressure relief in case of failure, the speed of the valve function in the context of the pressure rate of change in upstream and / or downstream pipeline areas will be considered. A Safety shut-off valve may not automatically open or close again when a fault occurs and thus significantly increases the safety in complicated areas of the plant. Spray attemperators (Desuperheaters) The artec AIS Spray attemperators – also known as desuperheaters – are control valves for conditioning / cooling of overheated steam or hot gases by means of water injection. The units consisting from body up to the nozzle injector from one piece forged material. This makes it possible to manufacture the spray attemperators with a length ≤ 1500 mm. The integrated metal/metal sealed ball valve provides the shut-off function of the injection water. In case of high differential pressure the seat ring/ball plug system will be used as pre-throttle. This minimizes possible wearing problems. artec Armaturen und Industrieservice GmbH ∎ Eichenallee 40 ∎ 16767 Leegebruch bei Berlin Telefon: +49 3304 288-0 ∎ Telefax: +49 3304 288-50 [email protected] ∎ www.ais-gruppe.com CREO System Software – Calculation of major parts of the Ball Valves Design Engineering: Assignment: Presentation, Calculation of Deformation on ball plug and seat rings of a Shut Off Ball Valve, DN 400 metal to metal sealing, Type HV by CREO – Software / Mechanika Medium: Natural Gas Operating pressure: ANSI Class 1500 / 250 bar Temperature: +120°C Picture: Left: Rights: Function: Ball plug 10° moved full open - Extreme points: Left: Right: Seat ring - metallic sealing Ball plug - metallic sealing to close 320 N/mm2 137 N/mm2 artec Armaturen und Industrieservice GmbH ∎ Eichenallee 40 ∎ 16767 Leegebruch bei Berlin Telefon: +49 3304 288-0 ∎ Telefax: +49 3304 288-50 [email protected] ∎ www.ais-gruppe.com Digital Surveying Geometry Ball plug – Seat rings / metallic sealing, TCC, Type HV Pict. 1 u. 2 Pict. 3 Pict. 4 Ball plugs Seat rings Ball plug AKH-HV DN 500, class 1.500 - 250 bar AKH-HV DN 300, class 1.500 - 250 bar RKH-HV DN 50, class 1.500 - 250 bar artec Armaturen und Industrieservice GmbH ∎ Eichenallee 40 ∎ 16767 Leegebruch bei Berlin Telefon: +49 3304 288-0 ∎ Telefax: +49 3304 288-50 [email protected] ∎ www.ais-gruppe.com References – Selection of deliveries of our gas pipeline valves years 2010 - 2012 2010 Project: Gasstorage Client: Trianel GmbH Site: Epe Scope: 4 pcs. Emergency Shut-Down Ball Valves TYPE SAV DN 250, class 2500 (420 bar) with pneumatic actuators 2010 /2011 Project: Nordstream – Baltic Sea Client: Wintershall / Wingas GmbH Site: Landfall Station Greifswald Scope: 8 pcs. Control Ball Valves Type RKH-HV DN 500, class 1500 2 pcs. Control Ball Valves Typ RKH-HV DN 400, class 1500 with electro-hydraulic actuators Weight approx. 10.000 Kgs / pcs. 2010 /2011 Project: Kroatien Transit Client: MOL Site: Hungary Scope: 6 pcs. Control Ball Valves RKH-HV DN 200, class 600 2010 / 2011 Project: Gas Storage Etzel Client: E.ON Gas Storage GmbH Site: Friedeburg Scope: 10 pcs . Shut-Off Ball Valves TYPE AKH-HV DN 300, class 1500 with pneumatic actuators and by-pass lines 2011 Project: Gas Storage Etzel Client: E.ON Gas Storage GmbH Site: Friedeburg Scope: 73 pcs. Shut-Off Ball Valves TYPE AKH-HV DN 300, class 1500 (250 bar) with various by-pass lines and different actuators: hand operated, motor operated, pneumatic operated; 2012 Client: OGE Open Grid Europe Scope: 4 pcs. Shut-Off Ball Valves AKH-HV DN 400, class 1500 pneumatic actuated 2012 Project: Gas Storage Client: RWE Systems GmbH Scope: 7 pcs. Shut-Off Ball Valves AKH-HV DN 250, class 1500 2 pcs. Shut-Off Ball Valves AKH-HV DN 350, class 1500 electric motor operated artec Armaturen und Industrieservice GmbH ∎ Eichenallee 40 ∎ 16767 Leegebruch bei Berlin Telefon: +49 3304 288-0 ∎ Telefax: +49 3304 288-50 [email protected] ∎ www.ais-gruppe.com Control Ball Valve Type RKH-HV DN 500 and 600 – ANSI class 1500 Customer: Wingas GmbH Project: Nordstream Landfall Station at Greifswald Lubmin – Baltic Sea Pipeline Control Ball Valve DN 600-1500-HV Scope: 10 pcs. artec AIS Control Ball Valve RKH-HV with electro-hydraulic actuators Size: 20“ / DN 500 and 24“ / DN600 Pressure class: ANSI class 1.500, 250 bar Medium: Natural Gas Design: Ball plug / seat rings pure metal sealing system with additional high wear protection Seals characteristics are providing safety to atmosphere against explosive decompression Weight: approx. 10.000 Kgs/item Final Acceptance Test: TÜV acc. EN 12266, Leaking Rate A, 0 bubbles/min. artec Armaturen und Industrieservice GmbH ∎ Eichenallee 40 ∎ 16767 Leegebruch bei Berlin Telefon: +49 3304 288-0 ∎ Telefax: +49 3304 288-50 [email protected] ∎ www.ais-gruppe.com Control Ball Valve Type RKH-HV DN 600 – ANSI class 1500 Customer: Wingas GmbH Project: Baltic Sea Pipeline Landfall Station Greifswald Design: artec AIS Control Ball Valves Type RKH-HV-highly wear resistant, pure metal to metal sealing, Tungsten Carbide coating in gas tight execution Size: 24“/ DN 600, Pressure class: ANSI class 1.500 / 250 bar Upper picture: valve completely assembled, Ball Plug, Type HV, with control disc Lower picture: During function testing of electro-pneumatic control actuators at Control Ball Valve, model FAHLKE artec Armaturen und Industrieservice GmbH ∎ Eichenallee 40 ∎ 16767 Leegebruch bei Berlin Telefon: +49 3304 288-0 ∎ Telefax: +49 3304 288-50 [email protected] ∎ www.ais-gruppe.com Control Ball Valve Type RKH-HV DN 600 – ANSI class 1500 Customer: Wingas GmbH Project: Nordstream Landfall Station Greifswald Lubmin Scope: artec AIS body of control ball valve Type RKH-HV prepared for double stage power degrade (2 pcs. of control disc) Size: 24“ / DN 600 Pressure class: ANSI class 1.500, 250 bar Medium: Natural gas Temperature: -25°C bis +60°C Design: Control Ball Valve DN 600, split body 3-part, pure metal seated with additional high wear protection (hardness values approx. 1400 – 1600 HV), gas tight execution, Seals characteristics are providing safety to atmosphere against explosive decompression Flow rate: 900.000 – 1.200.000 Nm3/h Final Acceptance Test: TÜV acc. EN 12266, Leak Rate A, 0 bubbles/min. artec Armaturen und Industrieservice GmbH ∎ Eichenallee 40 ∎ 16767 Leegebruch bei Berlin Telefon: +49 3304 288-0 ∎ Telefax: +49 3304 288-50 [email protected] ∎ www.ais-gruppe.com Control Ball Valve Type RKH-HV DN 600 – ANSI Class 1500 Customer: Wingas GmbH Project: Baltic Sea Pipeline Landfall Station Greifswald Design: artec AIS Control Ball Valves Type RKH-HV-highly wear resistant, pure metal to metal sealing, Tungsten Carbide coating in gas tight execution Size: 24“ / DN 600 Pressure Class: ANSI class 1.500 / 250 bar Upper picture: Ball plug DN 500 with Drive spindle with switching shaft guide Lower picture: Flange connection DN 600 spring mounted with control disc (equal percentage) artec Armaturen und Industrieservice GmbH ∎ Eichenallee 40 ∎ 16767 Leegebruch bei Berlin Telefon: +49 3304 288-0 ∎ Telefax: +49 3304 288-50 [email protected] ∎ www.ais-gruppe.com Shut Off Ball Valve Type AKH-HV DN 50 to DN 500 – ANSI class 1500 Customer: RWE Systems GmbH Valves ready for shipment for cavern storage at sites Gronau and Xanten Scope: artec AIS Shut Off Ball Valve, Type AKH-HV, pure metal sealing Sizes: 2“/ DN 50, 4“/ DN 100, 8“/ DN 200, 12“/DN 300, 16“/ DN 400, 20“/ DN 500; Pressure class: ANSI class 1.500 / 250 bar Weights: approx. 10.000 Kgs Medium: Natural Gas Temperature: -20°C / +80°C Design: Supply of 33 pcs. Shut Off Ball Valves for sites GronauEpe and Xanten ( DN 50, 100, 200, 300, 400, 500 ) Ball plug / seat rings pure metal sealing system, Tungsten carbide coating (hardness values approx.. 1400 – 1600 HV) with additional high wear protection, Seals characteristics are providing safety to atmosphere against explosive decompression Final Acceptance Test: TÜV acc. EN 12266, Leak Rate A, 0 bubbles/min. artec Armaturen und Industrieservice GmbH ∎ Eichenallee 40 ∎ 16767 Leegebruch bei Berlin Telefon: +49 3304 288-0 ∎ Telefax: +49 3304 288-50 [email protected] ∎ www.ais-gruppe.com Shut Off Ball Valve Type AKH-HV DN 50 to DN 500 – ANSI class 1500 Customer: RWE Systems GmbH cavern plant site EPE Scope: artec AIS Shut Off Ball Valve, Type AKH-HV, pure metal sealing Sizes: 2“/DN 50, 4“/DN 100, 8“/DN 200, 12“/DN 300, 16“/DN 400, 20“/ DN 500; Pressure class: ANSI class 1.500 / 250 bar Weight: approx. 10.000 Kgs Medium: Natural Gas Temperature: -20°C / +80°C Design: Supply of 33 pcs. Shut Off Ball Valves for sites GronauEpe and Xanten ( DN 50, 100, 200, 300, 400, 500 ) Ball plug / seat rings pure metal sealing system, Tungsten carbide coating (hardness values approx. 1400 – 1600 HV) with additional high wear protection, Seals characteristics are providing safety to atmosphere against explosive decompression Final Acceptance Test: TÜV acc. EN 12266, Leak Rate A, 0 bubbles/min. artec Armaturen und Industrieservice GmbH ∎ Eichenallee 40 ∎ 16767 Leegebruch bei Berlin Telefon: +49 3304 288-0 ∎ Telefax: +49 3304 288-50 [email protected] ∎ www.ais-gruppe.com Control Ball Valve Type RKH-HV DN 200, 250, 300 – ANSI class 600 Customer: MOL Kft. Hungaria Croatia Transit Control Disc ready machined and prepared for coating Scope: artec AIS Control Ball Valves Type RKH-N with weld ends Sizes: 8“/DN 200, 10“/DN 250, 12“/DN 300 Pressure class: ANSI class 600, 100 bar Temperature Range: +350°C artec Armaturen und Industrieservice GmbH ∎ Eichenallee 40 ∎ 16767 Leegebruch bei Berlin Telefon: +49 3304 288-0 ∎ Telefax: +49 3304 288-50 [email protected] ∎ www.ais-gruppe.com Control Ball Valve Type RKH with ESD Function DN 150 – ANSI class 2500 Customer: Wintershall / Exxon Scope: artec AIS Control Ball Valve Type RKH with Shut Off and ESD function Medium: Natural gas acc. BEB sour gas specification Size: 8“ - DN 150 Pressure class: ANSI class 2.500, 420 bar Temperature: +100°C Actuator: Pneumatic with manual override, time open to close ≤ 2 sec. Design: metal/metal sealing, Leakage rate 1 acc. VDI / VDE 2174 Control disk as perforated disk, min. 12.500 – 100.000 m3/h Kvs: 180 m3/h, number of stages: 2, P1 370 – 150 bar / P2 170 – 146 bar Final Acceptance Test: TÜV acc. EN 12266, Leak Rate A, 0 bubbles/min. artec Armaturen und Industrieservice GmbH ∎ Eichenallee 40 ∎ 16767 Leegebruch bei Berlin Telefon: +49 3304 288-0 ∎ Telefax: +49 3304 288-50 [email protected] ∎ www.ais-gruppe.com Control Ball Valve Type RKH-HV DN 400 – ANSI class 1500 Scope: artec AIS Control Ball Valves RKH-HV Sizes: 16“/ DN 400 Pressure class: ANSI class 1.500 / 250 bar Kvs-value: 1.700 m3 Flow rate: 200.000 - 600.000 Nm3/h Weight: 5.100 Kgs Design: Ball plug / seat rings pure metal sealing system, Tungsten carbide coating, Type- HV with additional high wear protection, gas tight execution, 2-stage control, 2 x control discs, control discs demountable, Seals characteristics are providing safety to atmosphere against explosive decompression Final Acceptance Test: TÜV acc. Pressure Equipment Directive (97/23/EC), EN 12266-1, AD 2000, Leckrate A artec Armaturen und Industrieservice GmbH ∎ Eichenallee 40 ∎ 16767 Leegebruch bei Berlin Telefon: +49 3304 288-0 ∎ Telefax: +49 3304 288-50 [email protected] ∎ www.ais-gruppe.com Control Ball Valve Type SAV-HV DN 250 – ANSI class 2500 Customer: Trianel Gas Storage Company Epe mbH & Co. KG Scope: artec AIS Shut Off Ball Valve Type SAV Size: 10“ / DN 250 Pressure class: ANSI class 2.500 / 420 bar Weight: approx. 4.800 Kgs incl. actuator Medium: Natural gas Temperature: -50°C / +160°C Design: Ball plug / seat rings pure metal sealing system with additional high wear protection, Tungsten carbide coating Seals characteristics are providing safety to atmosphere against explosive decompression Pressure Tests: Hydrostatic shell test 663,0 bar Gas seal tests 0,5 bar / 462 bar Seat Tests 0,5 bar / 462 bar Actuator: Pneumatic actuator, model Fahlke Safe position-closed ( operat. time ≤ 12 s ) operat. time open max. 120 s Final Acceptance Test: TÜV acc. EN 12266, Leak Rate A, 0 bubbles/min. artec Armaturen und Industrieservice GmbH ∎ Eichenallee 40 ∎ 16767 Leegebruch bei Berlin Telefon: +49 3304 288-0 ∎ Telefax: +49 3304 288-50 [email protected] ∎ www.ais-gruppe.com Control disks DN 400 ANSI class 1500 Customer: Wintershall Holding AG Wingas GmbH Upper picture: view downstream Lower picture: view to ball plug Scope: artec AIS Control disk for Control Ball Valve Type RKH-HV Medium: Natural gas Size: 16“ / DN 400 Pressure class: ANSI class 1.500 / 250 bar Temperature: -20 / +60°C Design: 2-steps ( Upstream and downstream at Control Ball Valve) Control disks are demountable, plasma nitride hardened Kvs-Value: 1.700 m3 / h, equal percentage ( =% ) Flow rate: 600.000 – 200.000 N/m3 artec Armaturen und Industrieservice GmbH ∎ Eichenallee 40 ∎ 16767 Leegebruch bei Berlin Telefon: +49 3304 288-0 ∎ Telefax: +49 3304 288-50 [email protected] ∎ www.ais-gruppe.com Control Ball Valve Type AKH-HV DN 300 – ANSI class 1500 Customer: E.ON Gas Storage GmbH Scope: 10 pcs. artec AIS Control Valve RKH-HV c/w pneumatic and electric actuators Size: 12“/ DN 300, Pressure class: ANSI class 1.500 / 250 bar Medium: Natural gas Temperature: -20° / +80°C Design: Ball plug / seat rings pure metal sealing system with additional high wear protection Seals characteristics are providing safety to atmosphere against explosive decompression Actuators: Upper picture: elektric model Drehmo Lower picture: pneumatic, model niwatec – (assembly) Final Acceptance Test: TÜV acc. EN 12266, Leak Rate A, 0 bubbles/min. artec Armaturen und Industrieservice GmbH ∎ Eichenallee 40 ∎ 16767 Leegebruch bei Berlin Telefon: +49 3304 288-0 ∎ Telefax: +49 3304 288-50 [email protected] ∎ www.ais-gruppe.com Shut Off Ball Valve Typ AKH-HV DN 300 – ANSI class 1500 Customer: RWE / WWE Netzservice GmbH Scope: artec AIS Shut Off Ball Valve, Type AKH-HV, with electrical actuator - Type: Drehmo Size: 12“/ DN 300, Pressure class: ANSI class 1.500 / 250 bar Medium: Natural gas Temperature: -20° / +80°C Design: Ball plug / Seat rings pure metal sealing system, Tungsten carbide coating (hardness values approx.. 1400 – 1600 HV) with additional high wear protection, Seals characteristics are providing safety to atmosphere against explosive decompression Final Acceptance Test: TÜV acc. EN 12266, Leak Rate A, 0 bubbles/min. artec Armaturen und Industrieservice GmbH ∎ Eichenallee 40 ∎ 16767 Leegebruch bei Berlin Telefon: +49 3304 288-0 ∎ Telefax: +49 3304 288-50 [email protected] ∎ www.ais-gruppe.com Control Ball Valve Typ RKH-HV DN 200 – ANSI class 600 und 1500 Customer: EEG Erdgas Erdöl GmbH Pic. 1: Pic. 2: Scope: artec AIS control ball valve Type RKH-HV with pneumatic EL-o-matic and electrical Auma actuator. Size: 8“/ DN 200, Pressure class: ANSI class 600 und 1.500 / 100 und 250 bar Medium: 1) process water / 2) Sodium chloride Temperature: -20 / +60°C Design: 3-part design, pure metal/metal sealing, Tungsten Carbide coating in gas tight execution Kvs value: 1) 108 m3/h / 2) 146 m3/h Flow rate: 1) 50 Nm3/h / 2) 220 Nm3/h Final Acceptance Test: TÜV acc. EN 12266, Leaking Rate A, 0 bubbles/min. artec Armaturen und Industrieservice GmbH ∎ Eichenallee 40 ∎ 16767 Leegebruch bei Berlin Telefon: +49 3304 288-0 ∎ Telefax: +49 3304 288-50 [email protected] ∎ www.ais-gruppe.com Control Ball Valve Typ RKH-HV DN 150 – ANSI class 1500 Customer: E.ON Gas Storage GmbH Scope: artec AIS Control Ball Valve Type RKH-HV Size: 6“ / DN 150 Pressure class: ANSI class 1.500 / 250 bar Weights: ca. 1.100 Kg incl. actuator Medium: Natural gas Temperature: -20°C / +60°C Design: 2 part design, Split Body, Ball plug / seat rings pure metal sealing system, Tungsten carbide coating (hardness values approx.. 1400 – 1600 HV) with additional high wear protection, Seals characteristics are providing safety to atmosphere against explosive decompression Flow rate: 10.000 – 50.000 Nm3/h Kvs value: 620 m3/h Actuator: electrical actuator, Type: Drehmo GmbH (control time approx. 31 s) Final Acceptance Test: TÜV acc. EN 12266, Leak Rate A, 0 bubbles/min. artec Armaturen und Industrieservice GmbH ∎ Eichenallee 40 ∎ 16767 Leegebruch bei Berlin Telefon: +49 3304 288-0 ∎ Telefax: +49 3304 288-50 [email protected] ∎ www.ais-gruppe.com Product Types and Designations Development, manufacture and service of shut-off and control valves from one single source artec AIS Shut Off Ball Valves AKH Typ N Standard design AKH Typ C Ceramics AKH Typ HV High wear resistance artec AIS Control Ball Valves RKH Typ C Ceramics RKH Typ HV High wear resistance RKH Typ SAV Safety Shut Off or Control Ball Valve artec AIS Valves for steam and gas cooling Spray attemperators (Desuperheaters) Typ EK 71 Typ EK 76 Steam jet nozzles artec AIS Actuators and Automation Manual, elektric, pneumatic, electric-hydraulic – Actuators as per customers specification or artec AIS recommendation. Actuators will be delivered acc. to Ex and / or SILclassification if required. For actuation and automation of our shut-off and control valves we are working together for many years with all leading and reputable actuator manufacturers. artec Armaturen und Industrieservice GmbH ∎ Eichenallee 40 ∎ 16767 Leegebruch bei Berlin Telefon: +49 3304 288-0 ∎ Telefax: +49 3304 288-50 [email protected] ∎ www.ais-gruppe.com Control Ball Valve Type N 1 Body 2 Packing Case 3 Flange bearing 4 Ball plug 5 Seat ring 6 Control disk 7 Pressure ring 8 sliding bearings 9 Stem quantity and / or pressure control of fluids e.g. in: - Power Stations Chemical Plants Waste incineration plants Tree piece design all functional elements of the valve completely integrated in the middle part (modular design) Selected materials are variable acc. to the media and operating conditions Design‘s - Standard (soft seated) - metallic seated 10 sealing screw Ps: to 100 bar, Ts: to 400 °C 13 Tower Block 14 Positioner 15 Packing artec Armaturen und Industrieservice GmbH ∎ Eichenallee 40 ∎ 16767 Leegebruch bei Berlin Telefon: +49 3304 288-0 ∎ Telefax: +49 3304 288-50 [email protected] ∎ www.ais-gruppe.com Control Ball Valve Type C 1 2 3 4 5 6 7 8 9 Body Stem bearing Bottom Flange Ball Plug Seat ring Control disk Body insert Pressure ring Stem artec Armaturen und Industrieservice GmbH ∎ Eichenallee 40 ∎ 16767 Leegebruch bei Berlin Telefon: +49 3304 288-0 ∎ Telefax: +49 3304 288-50 [email protected] ∎ www.ais-gruppe.com Control Ball Valve Type C Application areas: For quantity and / or pressure control of abrasive and corrosive Media e.g.: - Fluegasdesulphurization plants Chemical plants Waste incineration plants Design Features: Modular, 3-piece body design (Split-Body) from forged material all function elements (trim parts) are integrated into the body middle part (modular) of the valve Materials are variable and will be selected in accordance to the media and operation conditions. Main seal: - Ball and seat rings made from ceramics Pressure range: ≤ 16 bar, Temperature range: ≤ 100 °C artec Armaturen und Industrieservice GmbH ∎ Eichenallee 40 ∎ 16767 Leegebruch bei Berlin Telefon: +49 3304 288-0 ∎ Telefax: +49 3304 288-50 [email protected] ∎ www.ais-gruppe.com Control Ball Valve Type HV 1 2 3 4 5 6 7 8 9 16 17 18 Body Stem bearing Bottom Flange Ball plug Seat ring Control disk Seat bushing Slide bearing Stem Guiding ring O-Ring Support ring artec Armaturen und Industrieservice GmbH ∎ Eichenallee 40 ∎ 16767 Leegebruch bei Berlin Telefon: +49 3304 288-0 ∎ Telefax: +49 3304 288-50 [email protected] ∎ www.ais-gruppe.com Control Ball Valve Type HV Application areas: For quantity and / or pressure control of streaming Media e.g. at : - Gas and oil sector Cavern region Refineries Konstruktionsmerkmale: Modular, 2 or 3-piece body design (Split-Body) from forged material anti Blow-out stem trunnion mounted ball plug Double block and bleed, bidirectional flow Control and Shut Off function at upstream and downstream valve sides Multistage pressure reduction is possible all function elements (trim parts) are integrated into the body middle part (modular) of the valve Materials are variable and will be selected in accordance to the media and operation conditions. Main seal: pure metal/metal sealing at both sides Pressure range: ≤ 420 bar, Temperature range: ≤ 200 °C Control orifices In general artec AIS control ball valves can be installed independent from the installation direction into the piping system as the flow through is bi-directional. The referring control orifices (control contours or control characteristics) will be designed and calculated in accordance to the requirements issued by the site operators. Finally it is uncomplicated to design to manufacture, to refine and to install linear or equal percentage characteristics as well as a variety of special contours on control orifices. If, after some years there are any changes of requirements with regard to control characteristics or type of media in the system, it is possible to replace the installed control orifices by modified new control orifices even directly at site. The previously required replacement of a control valve in case of change of control characteristics is no more necessary. artec Armaturen und Industrieservice GmbH ∎ Eichenallee 40 ∎ 16767 Leegebruch bei Berlin Telefon: +49 3304 288-0 ∎ Telefax: +49 3304 288-50 [email protected] ∎ www.ais-gruppe.com Characteristic curves and Control contours Control Contours: Designs for a linear characteristic: rotational angle Designs for an equal percentage characteristic: rotational angle artec Armaturen und Industrieservice GmbH ∎ Eichenallee 40 ∎ 16767 Leegebruch bei Berlin Telefon: +49 3304 288-0 ∎ Telefax: +49 3304 288-50 [email protected] ∎ www.ais-gruppe.com Characteristic curves and Control contours Special contours: Versions for a filling curve: Part hole control disk for building up pressure in pipelines low flow resistance when the control ball valve is in fully open position Note: cost saving effect as a separate Valve to build up pressure in the pipeline is not necessary. Cross Sectional 3D -View on artec AIS Shut Off Ball Valve Type AKH-HV – Highly wear resistant artec Armaturen und Industrieservice GmbH ∎ Eichenallee 40 ∎ 16767 Leegebruch bei Berlin Telefon: +49 3304 288-0 ∎ Telefax: +49 3304 288-50 [email protected] ∎ www.ais-gruppe.com Desuperheater Design: - 1 2 3 4 5 PN 25 – 420 barg medium temperature until 580°C x-measurement until 1.600 mm excellent microfine atomisation of cooling fluide exact control characteristic tight cooling water connection multistage pressure drop simple change of nozzles bodymaterial out of forged steel without weld joints at pressure retaining parts Body 6 Packing Housing 7 Cooling Water Connection 8 Sealing Screw 9 Plug Screw 10 Stem Top Stem Bottom Seat Ring Bush Nozzle 11 12 13 14 15 Nozzle Swirl Insert Bolt Nut Sealing Ring Seals artec Armaturen und Industrieservice GmbH ∎ Eichenallee 40 ∎ 16767 Leegebruch bei Berlin Telefon: +49 3304 288-0 ∎ Telefax: +49 3304 288-50 [email protected] ∎ www.ais-gruppe.com Desuperheater Control function: The control function could be described as follows: The thermostat behind the desuperheater provides the controller with any change in the steam temperature. The controller passes on the signal to the control actuator, which then turns the Spindle to the required angle. So that in-flowing water is released by the predefined control characteristic of the nozzles. Other settings, such as Cascade Controlling or Enthalpy-Control etc., can also be designed according to the usage. Inlet flow regulator Temperature regulator Electrical control actuator with gearbox Thermostat Transducer Cooling water Thermostat Flow direction Schematic diagram of temperature control artec Armaturen und Industrieservice GmbH ∎ Eichenallee 40 ∎ 16767 Leegebruch bei Berlin Telefon: +49 3304 288-0 ∎ Telefax: +49 3304 288-50 [email protected] ∎ www.ais-gruppe.com Bescheinigung bescheinigt hiermit, dass bei der Firma AIS artec Armaturen und Industrieservice GmbH operativ tätige Führungskräfte gemäß Dokument 017 des SCC-Regelwerks erfolgreich geprüft wurden und die Teilnehmer die Anforderungen des zugrundeliegenden Regelwerks erfüllten. DEKRA Certification GmbH Stuttgart, den 27.01.2011 Newspaper Article artec Armaturen und Industrieservice GmbH ∎ Eichenallee 40 ∎ 16767 Leegebruch bei Berlin Telefon: +49 3304 288-0 ∎ Telefax: +49 3304 288-50 [email protected] ∎ www.ais-gruppe.com Service Provisions The division valves and industrial services include maintenance, repair and installation of shut-off and control ball valves of all types of producers. Service Maintenance and revision works must not only be performed reliable and technically perfect but also within the agreed time schedule in order to secure the availability of equipment for the customer. This is guaranteed by artec AIS with its Service Division at any time. The qualified staff in the headquarter in Leegebruch as well as our employees in the branch offices are providing detailed and economical solutions for each single service case. For this purpose we have a Team of Engineers, Design engineers specialized in the use of modern CAD design software, an efficient team for work preparation as well as an experienced project management team available. We are able to manufacture spare parts after pattern in case the necessary spare parts are no more on stock or no more available at all. Therefore new design drawings will be prepared based on the dimensions of the components and the required materials will be selected accordingly. Every repaired Valve will be Factory Acceptance Tested in the same way as for a new valve. Final Inspections e.g. Functional Testing, Hydrostatic body shell tests as well as sealing tests of the valve seat seal system will be performed and documented in accordance to national or international rules and regulations. Final certification can even be ordered with 3’rd party authorities, e.g. TUEV, if required by the customer. Repairs artec AIS has prepared comprehensive services in the area of maintenance and repairs for industrial clients and municipal operators. To ensure the security of the availability of valves of different manufacturers, repair is often the most economical solution. These services at our workshops are always available if on-site repairs are not possible, critical or too costly, or the implemantation of our designers will be required. Conversions of third-party valves In the area of the factory refurbishment artec AIS performs economically complex structural changes to third-party valves - regardless of manufacturer - to increase the life time and durability of valves. The aim of these measures is to change existing applications or problem-maintenance types of valves in a way that the life time of these valves will be extended 7 to 10 times more as before and that the need of spare parts and the operation stops due to malfunction will be reduced by a multiple. All that will be realized without any change of the original installation position of the referring valves in the piping system. Dienstleistungen und Service artec Armaturen und Industrieservice GmbH ∎ Eichenallee 40 ∎ 16767 Leegebruch bei Berlin Telefon: +49 3304 288-0 ∎ Telefax: +49 3304 288-50 [email protected] ∎ www.ais-gruppe.com Installations / revisions Our headquarter and our branch offices are excellent equipped to carry out autonomous inspections in areas of industrial plants. artec AIS is locally operating for our clients with modern and mobile process technologies. The mobile technology includes: fully equipped workshop container with turning and grinding equipment service vehicles with mobile turning, grinding and lapping machines mobile blasting container and small blasting devices mobile valve testing units controlled process reliable torque wrenches manual swiveling flange technology welding machine technology Material and office containers mobile crane operation, transport management Artec AIS performs annual inspections, repairs, emergency repairs, maintenance and modifications on all common and complex special industrial valves, control and Shut-off valves as well as on forming stations at factory and on construction side. artec Armaturen und Industrieservice GmbH ∎ Eichenallee 40 ∎ 16767 Leegebruch bei Berlin Telefon: +49 3304 288-0 ∎ Telefax: +49 3304 288-50 [email protected] ∎ www.ais-gruppe.com Locations / Contacts Sophisticated valve technology for maximum process safety Quality - Made in Germany - Headquarter Leegebruch New valve manufacturing & service centre Eichenallee 40 16767 Leegebruch bei Berlin Phone: +49 (0)3304 288-0 Fax: +49 (0)3304 288-50 E-Mail: [email protected] Internet: www.ais-gruppe.com Branch Office Rhein/Ruhr Service centre Saalhoffer Straße 17 47495 Rheinberg Phone: +49 (0)2843 965-0011 Fax: +49 (0)2843 965-004 E-Mail: [email protected] Branch Office North Management and Administration Hauptstraße 46/48 23611 Bad Schwartau Phone: +49 (0)451 2001-01 Fax: +49 (0)451 2001-3144 E-Mail: [email protected] artec Armaturen und Industrieservice GmbH ∎ Eichenallee 40 ∎ 16767 Leegebruch bei Berlin Telefon: +49 3304 288-0 ∎ Telefax: +49 3304 288-50 [email protected] ∎ www.ais-gruppe.com