Magnetic Products - Eclipse Magnetics
Transcription
Magnetic Products - Eclipse Magnetics
Magnetic Products For industrial, commercial and retail applications 100 YE Man ARS u excefllacturing ence A world leader in magnetic technology ng Celebrati Eclipse Magnetics 100 years of manufacturing excellence 100 ng Celebrati YE Man ARS u excefllacturing ence Contents Magnet materials Alnico Cylindrical bar magnets Rectangular bar magnets Minor magnets Button magnets Pocket magnets Power magnets Major magnet Eclipse Magnetics is at the forefront of developments in magnetic materials and design. With 100 years experience, we have a proven track record for supplying quality products and providing total customer support to some of the leading names in industry. You've used our products... There's a very good chance that today you've used something that either contains or was manufactured with the aid of an Eclipse Magnetics product. Our range includes over 20,000 magnets and magnetic products which are used in most industries, including automotive, steel, food, environmental, communications, petrochemical, and engineering as well as in commercial, office and retail premises. Almost all our products are available direct from stock. Worldwide reach Our sales and service network provides technical advice and support all over the world. Technical expertise Our team of development engineers have years of experience working closely with customers, helping you select the best product for your application. Custom design We can work with you to design and manufacture magnets and assemblies to suit your specific requirements. 1 A world leader in magnetic technology Neodymium Disc magnets Adhesive backed disc magnets Ring magnets Block magnets 3 4 Ferrite Disc magnets Pot magnets Alnico Shallow Deep Deep – zinc coated Deep – steel pot Deep – threaded Neodymium Shallow Shallow – threaded Shallow - countersunk Magnetic hooks Bi-pole deep – threaded Bi-pole deep Rubber covered -thread neck Rubber covered - screwed bush Samarium Cobalt Shallow Shallow – threaded Deep Ferrite Shallow Shallow – countersunk Shallow – male thread Shallow Magnetic hooks 5 6 7 8 9 Shallow – threaded Shallow – removable hook Channel magnets Electro-holding magnets Energise to hold Energise to release Flexible magnets Magnetic tape Steel tape Magnetic extrusion Magnetic sheet Secondary glazing / fly screen kit 10 Magnetic vice jaws Magnetic holdfasts Magnetic holder Magnetic plate drag Magnet pole indicator Gauss meter 11 12 13 Ultralift Plus – The world's safest lifter Ultralift LM – Safe, all-purpose lifting Ultralift TP – Thin plate specialist Testing service and spares Magnetic Tools (general) Recovery magnet Magnetic tool rack Magnetic trays Magnetic tool mat Telescopic pick-up tool Flexible pick-up tool Magnetic sweeper Magnetic swarf wand Magnetic sheet floaters Table-top demagnetiser Hand magnet 20 Magnetic tools (welding) 21 Magnetic variable clamp Heavy duty variable magnetic clamp 90º fixed magnetic clamps Heavy duty magnetic clamp Quick magnetic clamps Magnetic labelling Magnetic label holders Magnetic racking strip Whiteboards Pens and erasers Marker magnets Lifting magnets Magnetic bases Complete bases Magnetic bases – push button Magnetic bases – toggle switch Fitment sets for magnetic bases Office / warehouse magnets 14 Magnetic mitre clamps Magnetic positioners Adjustable magnetic links – ferrite Adjustable magnetic links – alnico Magnetic earth welding clamp 15 16 Magnetic workholding Premier range magnetic chucks Standard range magnetic chucks Chuck blocks Sine tables 'V' blocks 17 Guide to magnet materials Glossary 18 19 Customised products 22 23 24 25 27 29 www.eclipsemagnetics.com *All dimensions quoted are nominal, Eclipse Magnetics reserve the right to change any details without notice. A world leader in magnetic technology 2 Magnet materials Alnico AlNiCo ■ Alnico 5 magnet material (unless stated) ■ 550°C max. operating temp. ■`Magnetically stable at high temperatures Alnico cylindrical bar magnets Sold in pairs. Product No. Diameter E808** E809** E810** E805 E806 E807 4 5 6 6 8 10 ■ Good corrosion resistance ■ For more details see Materials Guide p25 Length* Weight / pair 10 10 10 20 25 30 0.002 0.003 0.004 0.008 0.018 0.035 mm Sold in pairs. North pole is indicated by a notch/dimple. Product No. E842 E843 E844 E845 E846 Material Pairs / pack 1200 1200 1200 1200 1200 1200 5 5 5 10 5 5 kg *magnetic axis Alnico rectangular bar magnets Gauss **supplied natural Length* Width Height Weight / pair mm Alnico 2 " Alnico 5 " " 50 75 20 40 60 Gauss Pairs / pack 750 750 1100 1100 1100 2 2 5 5 5 kg 15 15 10 12.5 15 10 10 5 5 5 0.220 0.330 0.030 0.040 0.130 *magnetic axis Alnico minor magnets Product No. E801 Length Alnico button magnets Product No. E821 E822 E825 E823 E824 Diameter Alnico pocket magnets Product No. E802 E803 Length Alnico power magnets Alnico major magnet Product No. 811 812 813 814 815 816 817 818 Product No. 862 Width Height Pole gap Weight mm 22.2 7.9 Pull force Units / pack 0.9 10 kg 11.1 Height 6.3 0.01 Slot Size (Min–Max) Hole size Weight mm 12.7 19.1 22.2 25.4 31.8 9.5 12.7 19.1 15.9 25.4 Width 4.0–7.2 5.6–8.7 6.3–6.3 5.6–8.7 8.0–12.7 Height 4.4 4.8 4.8 4.8 7.1 Width of gap 7.6 15.9 25.4 35 Length Width Height 30 40 45 57 70 79.4 60.3 79.4 20 25 30 44.5 57.2 82.6 62 85.7 20 25 30 35 41.3 54 39.7 54 6.3 7.9 Units / pack 2.4 4 10 5 0.030 0.090 Width of Hole size Hole gap centres 15 20 23 27.8 34.1 38.1 31.75 47.6 5 5 5 2 × 7.9 2 × 7.9 2 × 9.5 n/a n/a Height Pole gap Weight mm 50 10 10 10 10 2 Pull force Weight Pull force Units / pack mm 103.5 0.7 1.9 3 3.4 4.8 kg 28.5 33.3 Width Units / pack 0.006 0.020 0.050 0.050 0.113 Weight mm Length Pull force kg kg 111 27.3 2.9 n/a n/a n/a 31.75 38.10 42.86 n/a n/a kg 0.060 0.120 0.180 0.370 0.710 1.450 0.80 1.80 4.5 9 11.8 23.5 37 47 35 60 Flux density at gap centre* Wb/m Gauss 0.210 2000 *at room temperature and pressure 3 A world leader in magnetic technology 5 5 2 1 1 1 1 1 Units / pack 1 Neodymium NdFeB Neodymium disc magnets ■ Neodymium iron boron 'rare earth' material ■ Strongest magnet material available ■ 80°C max. operating temp. Product No. N800 N801 N802 N803 N804 N805 N806 N807 N808 N809 N810 N811 N812 N813 N814 N815 N816 Diameter ■ High resistance to de-magnetisation ■ Anisotropic ■ N35 grade. See the Materials Guide p25 Height* Weight mm Pull force Units / pack 0.3 0.4 0.7 0.9 0.55 0.85 1.3 1.0 1.3 1.7 2.12 1.6 1.65 2.7 2.5 3.3 10.5 10 10 10 10 10 10 10 10 10 10 10 10 10 10 3 3 1 kg 3 4 4 4 5 5 5 6 6 8 8 9 10 10 15 20 20 2 2 3 4 2 3 5 3 4 4 5 3 3 5 3 3 10 0.0001 0.0002 0.0003 0.0004 0.0003 0.0004 0.0007 0.0006 0.0008 0.0015 0.0017 0.0014 0.0018 0.0029 0.0040 0.0071 0.0236 *magnetic axis Adhesive backed disc magnets Material Grade N42 Coating Nickel plated Adhesive type - 3M 468 Adhesive with quick release tab Polarity - North, has adhesive on the South Pole South, has adhesive on the North Pole Neodymium ring magnets Countersunk hole. Product No. Diameter Height Polarity Holding force Units/pack mm N850N N850S N851N N851S N852N N852S N853N N853S N854N N854S 6 6 8 8 10 10 12 12 15 15 Product No. N822 N823 Diameter g kg 1 1 1 1 1 1 1 1 1 1 North South North South North South North South North South Height* Hole 0.30 0.30 0.40 0.40 0.50 0.50 0.65 0.65 0.80 0.80 Screw head 50 50 50 50 50 50 50 50 50 50 Weight mm 20 37 Product weight per pack 11.65 11.65 18.76 18.76 30 30 41.66 41.66 67.5 67.5 Pull force Units / pack kg 10 3.5 6 csk 6 csk M6 M6 0.0214 0.0275 4.7 4.9 1 1 *magnetic axis Neodymium block magnets Product No. N817 N818 N819 N820 N821 Length Width Height* Weight mm 25 25 35 50 50 Pull force Units / pack 4.7 4.9 5.8 5.8 40.1 4 4 1 1 1 kg 10 10 10 20 50 3 5 5 3 12.5 0.0056 0.0094 0.0131 0.0225 0.2438 *magnetic axis Ferrite ■ 250°C max. operating temp. ■ Isotropic – multi-pole magnetised on one face Ferrite disc magnets Product No CM 700-R CM 701-R CM 702-R ■ For more details see Materials Guide p25 Diameter Height Weight mm Pull force Units / pack kg 14 5 0.0038 0.123 10 www.eclipsemagnetics.com 20 5 0.0079 0.175 10 30 A world leader in magnetic technology 5 0.0177 0.262 10 4 Pot magnets Alnico AlNiCo Alnicoshallowpotmagnets Max. operating temperature 450°C. Mild steel pot. Painted red. ■ For more details see Materials Guide p25 ■ Custom designs available Diameter Height 19 28.5 38.1 7.5 8.5 10.35 Hole size (csk) Screw head size 4.5 5.2 5.2 M3 csk M4 csk M4 csk Weight Pull force Units / pack mm Max. operating temperature 220°C. Mild steel pot, aluminium spacer. Painted red. Alnico deep pot magnets Max. operating temperature 220°C. Mild steel pot. Brass spacer. Zinc plated body. Alnico deep pot magnets Max. operating temperature 220°C. Mild steel pot. Brass spacer. Zinc plated body. Diameter ground to H6 tolerance. Alnico deep pot magnets 5 Product No. 826 827 828 Alnicodeeppotmagnets Max. operating temperature 220°C. Mild steel pot. Brass spacer. Zinc plated body. ■ Alnico 5 magnet material (unless stated) ■`Magnetically stable at high temperatures Product No. 829 830 831 832 833 834 Diameter Product No. E790 E791 E792 E793 E794 E795 E796 Diameter Product No. E730 E731 E732 E733 E734 E735 E736 E737 E738 E739 Diameter Product No. E740 E741 E742 E743 E744 E745 E746 E747 E748 Diameter A world leader in magnetic technology kg Height Thread size 0.010 0.030 0.080 Weight mm 9.5 12.7 17.5 20.5 27 35 15 15.9 16 19 25 30 M3 M4 M6 M6 M6 M6 Height Weight 0.005 0.015 0.023 0.040 0.085 0.184 Units / pack 1 2 2.65 4 6.1 14.75 10 10 10 5 5 2 Pull force Units / pack 20 20 20 20 20 25 35 0.004 0.007 0.011 0.019 0.029 0.057 0.140 0.2 0.4 0.8 1.0 1.8 4.2 8.0 20 20 20 20 10 5 2 Height Weight Pull force Units / pack 0.2 0.3 0.5 1.0 1.5 3.5 8.0 15.0 20.0 35.0 20 20 20 20 10 5 5 2 2 1 kg 10 12 16 18 20 25 30 35 45 50 Height 0.002 0.004 0.009 0.017 0.029 0.057 0.110 0.200 0.420 0.720 Thread Weight mm 6 8 10 13 16 20 25 32 45 Pull force kg mm 6 8 10 13 16 20 25 32 40 50 10 10 5 kg mm 6 8 10 13 16 20 25 3.0 5.0 13.0 Pull force Units / pack 0.2 0.4 0.8 1.0 1.8 4.2 8.0 15.0 30.0 20 20 20 20 10 5 5 2 2 kg 20 20 20 20 20 25 35 40 44 M3 M3 M4 M4 M4 M6 M6 M8 M10 0.004 0.007 0.011 0.019 0.029 0.055 0.25 0.37 0.5 Neodymium NdFeB ■ Neodymium iron boron 'rare earth' material ■ Strongest magnet material available ■ 80°C max. operating temp. (unless stated) Neodymium shallow pot magnets Zinc plated body. ■ N35 grade (Nickel plated) ■ For more details see Materials Guide p25 ■ Custom designs available Product No. Diameter Height Weight Pull force E760NEO E761NEO 6 4.5 0.001 0.5 20 8 4.5 0.0018 1.3 20 E762NEO 10 4.5 0.0025 2.5 20 E763NEO E764NEO 13 4.5 0.0045 6 20 16 4.5 0.0055 9.5 20 E765NEO 20 6 0.015 14 10 E766NEO E767NEO 25 7 0.031 20 10 32 7 0.04 35 10 mm Units / pack kg Neodymium shallow pot magnets Threaded hole Zinc plated body. Product No. Diameter Pot height Total height Thread size Ferrule outer dia. E770NEO E771NEO E772NEO E773NEO E774NEO E775NEO E776NEO E777NEO 6 8 10 13 16 20 25 32 4.5 4.5 4.5 4.5 4.5 6 7 7 11.5 11.5 11.5 11.5 11.5 13 14 15.5 M3 M3 M3 M3 M4 M4 M4 M5 6 6 6 6 8 8 8 10 Neodymium shallow pot magnets Countersunk Zinc plated body. mm Diamerter Height mm Hole size Screw head E1000/NEO 16 4.5 3.5 M3 E1001/NEO 20 6 4.5 M4 E1002/NEO 25 7 4.5 M4 E1003/NEO 32 7 5.5 M5 E1004/NEO 40 8 5.5 M5 Product No. Weight 0.0027 0.0035 0.0045 0.0075 0.0132 0.0165 0.034 0.048 Weight g Pull force kg 0.5 1.3 2.5 6 9.5 14 20 35 Units / pack 20 20 20 20 20 10 10 5 Pull force kg Units/pack 6 7.5 20 13 10.5 10 24 16 10 39 31 10 73 50 5 Weight Pull force Units / pack 35 1 Neodymium hook magnets Mild steel pot. Painted white. See also Ferrite Hook Magnets on p8 (pull up to 10kg, more cost effective). Product No. Diameter Pot height Total height mm M19863XR A world leader in magnetic technology 32 7 kg 38 0.051 6 Pot magnets (contd) Neodymium NdFeB ■ Neodymium iron boron 'rare earth' material ■ Strongest magnet material available ■ 80°C max. operating temp. (unless stated) Neodymium deep pot bi-pole magnets Threaded hole Aluminium pot. Mild steel pole pieces. Painted blue. Product No. Diameter NH025 NH065 NH130 NH240 12.7 16 22.2 25.4 Height ■ N35 grade (Nickel plated) ■ For more details see Materials Guide p25 ■ Custom designs available Thread size Weight mm Pull force Units / pack 2.5 8.0 16.0 25.0 10 10 5 5 kg 12 16 20 25 M5 M6 M6 M6 0.01 0.018 0.04 0.07 Neodymium deep pot bi-pole magnets Brass pot. Diameter ground to H6 tolerance. Product No. Diameter Height Weight mm E750NEO E751NEO E752NEO E753NEO E754NEO E755NEO E756NEO E757NEO 6 8 10 13 16 20 25 32 Pull force Units / pack 1.0 2.5 4.5 7.0 15.0 28.0 45.0 70.0 20 20 20 20 10 5 2 2 kg 20 20 20 20 20 25 35 40 0.004 0.007 0.011 0.019 0.029 0.057 0.128 0.228 Rubber covered neodymium pot magnets Threaded neck Coating Santoprene Rubber Colour black Product No. Diameter mm Height Overall Height mm Thread length Thread size Holding Force M4 M6 M8 M8 5 8.5 18 42 mm E851 E853 E854 E855 22 43 66 88 6 6 8.5 8.5 12.5 21 23.5 23.5 6.5 15 15 15 kg Rubber covered neodymium pot magnets Screwed bush Coating Santoprene Rubber Colour black Product No. mm Height Overall height (including bush length) Bush Diameter Thread size Holding Force 11.5 10.5 15 17 8 8 10 12 M4 M4 M5 M8 5 8.5 18 42 mm E851/1 E853/1 E854/1 E855/1 7 Diameter 22 43 66 88 A world leader in magnetic technology 6 6 8.5 8.5 mm kg Samarium Cobalt SmCo ■ For more details see Materials Guide p25 Samarium Cobalt shallow pot magnets Max. operating temperature 200°C. Mild steel pot. Zinc plated body. Product No. E760 E761 E762 E763 E764 E765 E766 E767 Samarium Cobalt shallow pot magnets Threaded hole Max. operating temperature 200°C. Mild steel pot. Zinc plated body. Product No. Diameter ■ Custom designs available Height Weight mm 6 8 10 13 16 20 25 32 4.5 4.5 4.5 4.5 4.5 6 7 7 0.001 0.0015 0.0025 0.0045 0.0065 0.015 0.022 0.04 Units / pack 0.5 1.1 2.0 4.0 6.0 9.0 15.0 22.0 20 20 20 20 20 10 10 10 Diameter Height Height Thread Ferrule Weight Pull force Units / pack (body) (inc. thread) outer dia. mm E770 E771 E772 E773 E774 E775 E776 E777 Pull force kg 6 8 10 13 16 20 25 32 4.5 4.5 4.5 4.5 4.5 6 7 7 mm 11.5 11.5 11.5 11.5 11.5 13 14 15.5 M3 M3 M3 M3 M4 M4 M4 M5 6 6 6 6 8 8 8 10 kg 0.0027 0.0036 0.0045 0.0075 0.009 0.0165 0.033 0.048 0.5 1.1 2.0 4.0 6.0 9.0 15.0 22.0 20 20 20 20 20 10 10 5 Samarium Cobalt deep pot magnets Max. operating temperature 200°C. Brass pot. Diameter ground to H6 tolerance. Product No. E750 E751 E752 E753 E754 E755 E756 E757 Diameter Height Weight mm 6 8 10 13 16 20 25 32 A world leader in magnetic technology Pull force Units / pack 0.8 2.2 4.0 6.0 12.5 23.0 40.0 60.0 20 20 20 20 10 5 2 2 kg 20 20 20 20 20 25 35 40 0.004 0.007 0.011 0.019 0.029 0.057 0.128 0.228 8 Pot magnets (contd) Ferrite ■ High resistance to demagnetisation ■ For more details see Materials Guide p25 Ferrite shallow pot magnets Max. operating temperature 120°C. Mild steel pot. Zinc plated body. Product No. ■ Custom designs available Diameter Height Hole in body Hole in magnet Weight Pull force Units / pack mm Ferrite shallow pot magnets Countersunk mounting Max. operating temperature 120°C. Mild steel pot. Zinc plated body. Ferrite shallow pot magnets Male thread Max. operating temperature 120°C. Mild steel pot. Ferrite shallow pot magnets Max. operating temperature 120°C. Mild steel pot. Zinc plated. E888 E889 50 80 Product No. E887 E876 E877 E878 Diameter Product No. E720 E723 Product No. E700 E701 E702 E703 E704 E705 E706 E707 E708 E709 10 18 Height Hole Size mm 20 25 32 40 Diameter kg 8.5 6.5 6 7 7 8 4.2 5.5 5.5 5.5 Pot height 22 16 Screw Head M4 M5 M5 M5 0.009 0.48 Weight 18 54 Pull force Units / pack 2.7 3.6 7.2 9.0 10 10 10 5 kg 0.09 0.016 0.027 0.053 Overall height Thread Weight Pull force Units / pack mm 22 32 7 7 Diameter kg 17 22 Height M5 M5 Weight mm 10 13 16 20 25 32 40 50 63 80 5 1 0.020 0.032 3.5 8.0 5 5 Pull force Units / pack 0.4 1.0 1.8 3.0 4.0 8.0 12.5 22.0 35.0 60.0 20 20 20 10 10 10 5 5 1 1 kg 4.5 4.5 4.5 6 7 7 8 10 14 18 0.002 0.003 0.0045 0.010 0.019 0.030 0.055 0.100 0.230 0.485 Ferrite hook magnets Max. operating temperature 120°C. Mild steel pot. Painted white. See also neodymium hook magnets on p6 (35kg pull). 9 Product Diameter Pot height mm No. E879-RB 25 8 E880-RB 32 8 E881-RB 36 8 A world leader in magnetic technology Total height 34 34 34 Thread Weight Pull force kg size M4 0.027 4.0 M4 0.034 8.0 M4 0.038 10.0 Units / pack 1 1 1 Ferrite shallow pot magnets Threaded hole Max. operating temperature 120°C. Mild steel pot. Zinc plated. Female thread. Ferrite shallow pot magnets Threaded hole Product No. E860 E861 E862 E863 E864 E865 E866 E867 E868 E869 E870 E871 E872 E873 E874 E875 Diameter Pot height Total height Thread size 10 13 16 20 25 32 36 40 47 50 57 63 80 90 100 125 Pull force Units / pack kg 4.5 4.5 4.5 6 7 7 8 8 9 10 10.5 14 18 20 22 26 Product No. E780 E781 Diameter Max. operating temperature 120°C. Mild steel pot with removable hook. Painted red. Product No. E890 E891 E892 Diameter As above with three M6 tapped holes to aid mounting products. Product No. Max. operating temperature 120°C. Mild steel pot. Painted red. Weight mm 11 11.5 11.5 13 15 15 16 18 17 22 18.5 30 34 40 42 50 Height M3 M3 M3 M3 M4 M4 M4 M5 M4 M6 M4 M8 M10 M10 M12 M14 Thread 0.003 0.005 0.006 0.011 0.022 0.032 0.045 0.060 0.090 0.110 0.145 0.240 0.520 0.820 0.940 1.720 0.4 1.0 1.8 3.0 4.0 8.0 10.0 12.5 18.0 22.0 28.0 35.0 60.0 70.0 90.0 130.0 Weight mm 20 20 20 10 10 5 5 5 1 1 1 1 1 1 1 1 Pull force Units / pack 15 55 1 1 Pull force Units / pack 6 16 25 5 5 5 kg 50 80 10 18 M8 M10 0.16 0.56 Height Thread Size Weight Ferriteshallowpotmagnets Max. operating temperature 120°C. Mild steel body. Painted red. 46 56 66 kg 10.7 10.7 10.7 Diameter Height mm E895 E896 E897 Ferrite channel magnets mm 66 76 100 10.7 12.5 15.5 Product No. Length Width E898/1 E898/2 E899 115 130 190 30 30 43 M6 M6 M6 0.090 0.130 0.190 Fixing stud Central fixing Weight centres PCD point kg M6 46mm - 3 holes M6 0.270 46mm - 3 holes M6 0.300 70mm - 3 holes M6 0.610 Height Plain fixing Hole holes centres A world leader in magnetic technology Units / pack 25 33 55 1 1 1 Weight Pull force (each) mm 13 13 13 Pull force Units / pack kg 4.2 4.2 4.2 80 90 110 0.25 0.3 0.55 8 14 48 5 5 2 10 Electro-magnets Energise to hold Electric current required to turn the magnet ON. Power is removed to turn the magnet OFF. Sturdy bright nickel plated cylinder, passivated with body mounting. High-quality permeable iron for low remanence. Armature plates to suit. 12VDC, 24VDC & 240VAC (with rectified plug connector) Flying leads, two-pole connector and Hirschman connector Threaded holes in magnet rear face Bright nickel plated with machined face 100% 54 (20 for the two-pole connector) Operating voltage Connector options Mountings Finish ED rating IP rating Two-pole connector Standard operating voltage 240VAC 24VDC 12VDC Current Product no. Product no. Current Product no. mA 20 25 30 40 Diameter 50 mm 65 M52175/240VA M52176/240VA 80 100 40 50 0 0.09 0.18 0.27 Current mA Air gap mm 0.36 0.59 1.00 1.59 2.00 4.00 Pull force (+/- 10%) mA N M52180/24VDC M52172/24VDC M52173/24VDC M52174/24VDC M52175/24VDC M52176/24VDC 100 90 140 230 240 340 M52180/12VDC M52172/12VDC M52173/12VDC M52174/12VDC M52175/12VDC M52176/12VDC 210 180 280 440 470 690 53 150 280 550 1000 1670 22 51 149 276 655 1137 9 22 80 144 442 792 5 12 43 83 282 533 3 8 26 57 187 347 2 4 12 30 87 180 1 2 5 14 37 78 2 7 24 39 2 5 19 23 3 6 11 M52183/24VDC M52184/24VDC 580 940 M52183/12VDC M52184/12VDC 1116 1850 2000 3600 1560 2790 1117 2230 715 1610 567 1360 283 1340 130 470 6.7 260 3.7 150 2 60 40, 50, 65, 80, 100mm diameter, 12VDC & 24VDC Two-pole connector b c 20, 25, 30mm diameter Free leads (500mm long) Leads: 1 red, 1 black 0.3mm square × 500mm long 50, 65mm diameter 240VAC Hirschman connector b c Hirschman connector Connecting block d1 a GDML 2016 GB 1 d1 d2 d1 W d2 d2 L D L D Product no. Dimension D 11 D L L W a b c d1 Weight mm g 14 15 18 26 34 40 50 75 36 66 108 210 364 710 1203 2200 d2 mm 12V and 24V units M52180/----M52172/----M52173/----M52174/----M52175/----M52176/----M52183/----M52184/----- 20 25 30 40 50 65 80 100 18 20 24 27 30 35 38 43 - 16 16 16 16 16 13 13 13 13 13 19 19 19 19 19 M4 M4 M5 M5 M5 M8 M8 M10 M3 M3 M3 M4 M4 M5 M6 M6 240V units M52175/240VA M52176/240VA 50 65 30 35 98 111 - 50 50 30 30 M5 M8 M4 M5 A world leader in magnetic technology PCD 34 408 *Safe working load 40 744 Electro-magnets Energise to release Electric current required to turn the magnet OFF. Power is removed to turn the magnet ON. Sturdy bright nickel plated cylinder, passivated with body mounting. High-quality permeable iron for low remanence. Armature plates to suit. Operating voltage Connector options Mountings Finish IP rating Duty Cycle 24VDC & 240VAC (with rectified plug connector) Hirschman connector Central machined hole in rear face of magnet Bright nickel plated with machined face 54 S2 Hirschman connector Voltage 240VAC 24 VDC Current Product no. Product no. mA Diameter mm 35 50 M52177/240VA M52178/240VA 0 50 40 0.09 Air gap mm 0.27 0.36 0.18 Current 240 350 1.00 1.59 17 73 47 28 Pull force (+/- 10%) mA M52177/24VDC M52178/24VDC 0.59 N 250 500 b 91 317 51 208 32 151 Product no. Dimension D connector 23 116 L Weight b W connector d1 50 50 50 50 78 94 81 97 Hirschman style Hirschman style Hirschman Hirschman M5 M5 M5 M5 mm d1 W L M52177/24VDC M52178/24VDC M52177/240VA M52178/240VA 35 50 35 50 48 63 48 63 g 352 874 354 880 D Armature plates To fit both types. Product no. M52171/25ARM M52171/30ARM M52171/40ARM M52171/50ARM M52171/65ARM M52171/80ARM M52171/100ARM Diameter Height mm mm 25 30 40 50 65 80 100 3 4 5 6 8 10 12 Screw M3 M4 M4 M4 M5 M6 M10 To suit unit diameter Weight mm g 20, 25 30 35, 40 50 65 80 100 15 30 50 100 210 400 740 To achieve the optimum pull force 100% contact area must be achieved using the recommended armature plate. The force will be affected if other material specifications, thicknesses and surfaces are used, or if the armature fails to make positive contact over the full diameter of the face of the magnet. Where misalignment is likely to be an issue we recommend that an oversized armature plate is used to ensure 100% full contact, this however will reduce the stated pull force by approximately 10%. A world leader in magnetic technology 12 Flexible magnets Magnetic tape Product No. EM884-R FM660 FM661 FM662 FM652 FM663 FM664 FM665 Material: strontium ferrite in thermo-plastic binder. Max. operating temperature 80°C. Magnetic on 1 face only. Can be cut with scissors. All supplied with standard acrylic adhesive. FM652, FM663, FM664, Width Thickness Length mm 13 7.5 12.5 20 10 12.7 20 25.4 0.5 0.75 0.75 0.75 1.5 1.5 1.5 1.5 Weight Pull force Units / pack m kg g/cm 2 1 10 10 10 30 30 30 30 0.027 0.240 0.390 0.630 1.7 2.1 3.3 4.2 28 44 44 44 55 55 55 55 1 1 1 1 1 1 1 1 FM665 are also available with premium acrylic or foam adhesive. Steeltape Magnetic tape Adhesive-backed steel tape can be used with the matching width adhesive-backed magnetic tape to provide temporary and semipermanent fixings. Supplied with standard acrylic adhesive. Product No. FM667 FM668 FM669 Matching magnetic tape FM663 FM664 FM665 Width Thickness Roll length mm 13 20 25 0.2 0.2 0.2 Weight m kg 30 30 30 0.8 1.2 1.5 Units / pack 1 1 1 Adhesive backing Steel tape Magnetextrusion Product No. Material: strontium ferrite in thermo-plastic binder. Max operating temperature 80°C. Forms a strong bond when paired with itself. Magnetic on 1 face. Please contact us if you require custom extruded profiles. Width Thickness Length Weight Pull force Units / pack mm Magnetism within profile (cross section) EM888-R (pairs)* EM880-R FM 670 FM 671 FM 672 9.5 9.5 9.5 11 15 3.6 3.6 3.6 4.6 6.4 m kg g/cm 2 0.15 2 10 10 10 0.021 0.026 1.44 2.07 3.64 65 65 65 65 65 10 pairs 1 1 1 1 * with adhesive backing Magnetic sheet Material: strontium ferrite in thermo-plastic binder. Max. operating temperature 80°C. Magnetic on 1 face. UV coating for cleaner handling. Flexible and impact resilient but can easily be cut using scissors. Regular shapes can be cut using inexpensive dies. Available with plain, white gloss or standard acrylic adhesive backing. Coloured and dry-wipe finishes available (please contact us for details). Secondary glazing / fly screen kit The quickest and easiest way to install permanent or temporary secondary glazing. Kit contains 30 metres of adhesive backed magnetic tape and 30 metres of matching adhesive backed steel tape. Attach the steel to your window frame and the magnetic strip to your plastic glazing (not supplied). Steel has a standard acrylic adhesive and is coated white . It can be painted to match your frame. Magnetic tape has white foam adhesive backing. Both materials are easily cut with scissors. 13 Product Thickness mm No. 060510A2 0.5 060710A2 0.75 060524A2 0.6 060724A2 0.85 060724D2 0.85 060724X5 0.6 060724X4 0.85 060711A2 0.8 Product No. FM650 Width 620 620 620 620 620 1000 1000 620 Thickness Width ...and the magnet strip to the glazing. A world leader in magnetic technology Weight Pull force m kg g/cm 2 30 30 30 30 15 10 10 30 35 53 43 60 30 23 33 60 28 44 28 44 44 28 44 44 Tile length mm 0.75 Product Materials No. DIY2NDDG13 Magnetic tape Steel tape DIY2NDDG25 Magnetic tape Steel tape Attach the steel strip to the frame... Roll length 150 Weight Pull force Finish Units / pack kg g/cm 2 0.15 0.071 44 Thickness mm 12.7 13 25.4 25 plain plain gloss vinyl white gloss vinyl white gloss vinyl white gloss vinyl white gloss vinyl white adhesive backed m Width Finish adhesive Roll length 5 Adhesive m 1.5 0.2 1.5 0.2 30 30 30 30 foam std acrylic foam std acrylic Office / warehouse magnets Magnetic labelling 3 ways to make your own custom magnetic labels: ■ Print with laser printer or inkjet on to matt or gloss magnetic paper ■ Apply self-adhesive magnetic sheet to the back of existing labels, signs, notices and graphics ■ Write on dry-wipe flexible magnetic sheet All materials are easily cut with scissors. Product No. FM651 060511D1 060711Y6 060510U14 Description Application Size Magnetic paper Self adhesive magnetic sheet Self adhesive magnetic sheet Dry wipe magnetic sheet Laser or inkjet printing Application to existing card/label Application to existing card/label Dry wipe marker Temporary / permanent signage, labelling, identification. Can be used on steel racking, cabinets, shelving or any magnetically receptive surface. Complete with magnetic rubber, white card, acrylic cover. A4 business card (85 × 55) A4 A4 Label packs Roll Magnetic racking strip / bay markers Sticks to all steel racking. Dry wipe surface – write on, wipe off. Supplied in 10 metre rolls. Thickness 0.5mm. White matt Adhesive backed Adhesive backed White dry-wipe 10 25 10 10 Width Product No. FM674C FM676C FM677C Height mm blue RM765/BLU RM768/BLU Weight 100 100 150 25 30 35 50 50 5 1.01 1 0.125 Roll length Height Units / pack Weight m mm 50 50 50 15 25 30 yellow 060510U8/Y 060510U9/Y 060510U10/Y 060510U11/Y 060510U12/Y blue 060510U8/B 060510U9/B 060510U10/B 060510U11/B 060510U12/B kg Colour red 060510U8/R 060510U9/R 060510U10/R 060510U11/R 060510U12/R kg 1 1 1 7 7 7 white 060510U8/W 060510U9/W 060510U10/W 060510U11/W 060510U12/W green 060510U8/G 060510U9/G 060510U10/G 060510U11/G 060510U12/G Ferrite hook magnets Magnet material in a coloured plastic shell. Ideal for filing cabinets, fridge doors, noticeboards and our magnetic whiteboards. yellow RM765/Y RM768/Y Units / pack Product No. MDWB/PENS MDWB/ERASER 300 450 600 900 Diameter Height mm Dry wipe pens and erasers for use with whiteboards. Pens come in a pack of four in red, green, blue and black. mm 450 600 900 1200 Product No. FM676/B FM677/B FM683 Marker magnets 20 30 Units / pack Pens and erasers Dry-wipe magnetic white boards with anodised aluminium frame and dropdown shelf for pens and eraser. Supplied with fixings, pack of 4 pens and eraser. Width 0.25 0.6 0.8 0.6 Width 20 30 50 70 90 Whiteboards mm Finish mm Magnetic label holders Product No. MDWB300450 MDWB600450 MDWB900600 MDWB1200900 Thickness Colour red RM765/R RM768/R white RM765/W RM768/W green RM765/G RM768/G Max. operating temperature 120°C. Mild steel pot. Painted white. See page 9 for more information black RM765/BLK RM768/BLK A world leader in magnetic technology orange RM765/O RM768/O 14 Lifting magnets Magnetic lifters are quicker, easier and safer to use than slings, chains, hooks and grabs, and do not mark the load. Onboard switching and permanent magnet technology mean installation and operation could not be easier and running costs are non-existent. Access is only required to the load's top face, allowing for more efficient storage and handling. Ultralift Plus The world's safest lifter Lifts up to 2000kg (flat) 800kg (round) 3 safety features: ■ Locking switch handle mechanism ■ Unique 'Safety Shim': pre-test any load to ensure a 3:1 safety factor ■ Locking eye mechanism: magnet cannot be switched off while holding a load A 3:1SAFETYFACTOR B The patented 'safety shim' allows pre-testing of the load to be lifted, irrespective of weight, material type, material thickness and surface condition. If the load passes a 3:1 safety factor is guaranteed. C E D Product No. F Self Weight Dimensions A B C kg UL0125+ UL0250+ UL0500+ UL1000+ UL2000+ 4 11 27 63 157 64 94 123 140 195 74 96 128 174 227 E F mm kg mm kg mm 69 92 122 176 233 101 155 224 260 368 155 214 300 359 477 1500 1500 1500 1500 2000 125 250 500 1000 2000 20 25 30 45 70 50 100 200 400 800 200 300 400 450 600 90o lifter can lift round and rectangular items. 15 Round Section SWL Diameter Max. D mm 152 218 266 391 493 Flat Section SWL Thickness Min. Material Length Max. A world leader in magnetic technology A Ultralift LM Safe, general-purpose lifting B C Lifts up to 2000kg (flat) 800kg (round) Locking switch handle mechanism. Product No. Self Weight A Dimensions C D B kg LM0125 LM0250 LM0500 LM1000 LM2000 4.5 8.5 17.5 36.5 79 D 54 76 103 113 170 62 72 88 103 132 76 90 106 136 186 Round Section SWL Diameter Max. E F mm kg mm kg mm 110 165 225 325 400 150 200 243 365 526 1500 1500 1500 1500 2000 125 250 500 1000 2000 20 25 30 45 70 50 100 200 400 800 250 300 400 450 600 mm 150 210 281 391 483 Flat Section SWL Thickness Min. Material Length Max. E F A Ultralift TP Thin plate lifter B Lifts up to 400kg (flat) C Specifically designed for the safe lifting of thin plate and pressings, it can lift single sheets from the tops of stacks. Locking switch handle mechanism. Product No. Self Weight A B Dimensions C D kg TP150 TP300 8 15 E F 150 300 202 352 mm 181 181 52 52 74 74 100 100 D 5 mm SWL Length Max. Material thickness 6 mm 8 mm SWL Length SWL Length Max. Max. 10 mm SWL Length Max. kg mm kg mm kg mm kg mm 75 150 1500 2000 100 200 1500 2000 150 300 1500 2000 200 400 1500 2000 TESTING SERVICE AND SPARES E F We test and repair all models of permanent magnetic chucks, lifters and magnetic tools. ■ Free inspection and quotation ■ Certificate of performance for magnetic lifters to satisfy H & S audits ■ Spare parts available For details call +44 (0)114 225 0613 A world leader in magnetic technology 16 Magnetic tools (general) Recovery magnet Constructed from a ferrite magnet sandwiched between two steel plates. Product No. E936 Width Height Thickness Weight Pull force mm 80 kg 101.5 36 1.4 50 Product Length No. EM985-R 350 Height Width Weight 13 0.31 Product No. E633 E634 Diameter Designed for recovery or retrieval, such as recovering objects from coolant tanks and vats. Magnetic tool rack Contains 2 powerful magnet bars with extruded magnetic rubber lengths, housed between two pole pieces. mm kg 33 Neatly secures and holds tools in the garage or workshop and knives in the kitchen. Magnetic trays Magnet in base attaches the tray firmly to ferrous surfaces and holds ferrous items in the tray. Magnet base is rubber coated to safeguard surfaces. Magnetic tool mat 3 strong ceramic magnets encapsulated in a tough PVC casing. Widely used in production areas for keeping tools and parts within easy reach. Product Thickness Height mm No. EM981-R 15 150 Weight mm kg 150 102 0.11 0.10 Width Weight Pull force kg 210 0.36 5 Magnetic both sides. Telescopic pick-up tool Powerful neodymium iron boron magnets are used to ensure maximum pull from a small magnetic area. Ideal for retrieving ferrous objects that are out of reach. Product No. EM967-R Length Weight mm Pull force kg 147–660 0.04 1 Pen-sized with clip. Flexible pick-up tool Semi-rigid, bendable pick-up tool, ideal for retrieving difficult to reach objects. 17 A world leader in magnetic technology Product No. E600 E601 E602 Length Magnet dia. Weight mm 450 450 520 Pull force kg 6 10 13 0.11 0.12 0.13 0.5 1.0 1.8 Magnetic sweeper Adjustable telescopic handle Quickly and easily clear workshop and factory floors, sports pitches and car parks of spilt items or potentially damaging and dangerous metal debris such as nails, pins, staples and metal fragments. Product No. Head Height Weight Width (inc. handle) mm MSW385 385 kg 1050 2 Handle mounted quick release mechanism. Magnetic swarf wand Separate small parts after rumbling. Quick release handle. Lightweight, non-rusting shaft. Quickly and safely pick-up iron and steel offcuts, filings, chips, swarf and small components. Magnetic sheet floaters Sheet separators use mutual magnetic repulsion to separate sheets in a stack so they can be removed more easily. Sold in pairs. Table-top demagnetiser Lightweight unit for the removal of residual magnetism from components after workholding. CE approved. (Max usage: 2 minutes in any 4 minute period.) Hand magnet Powerful ferrite magnet attracts ferrous items to base. Product No. MW400 Product No. Length Weight mm kg 400 Width Collection capacity 0.476 6.35 Height Depth Mounting Weight per hole size pair mm E913 E914 E915 73 92 113 kg 76 102 152 65 76 89 Product Voltage Width No. DA955/UK 240 150 DA955/EUR 220 150 DB956/EUR 110 150 Product No. E961 Length Width M8 M8 M10 Height Depth 41 Weight mm 117 117 117 kg 87 87 87 3.83 3.83 3.83 Height Weight Pull force mm 121 1.40 3.10 6.75 kg 235 2.75 1.15 Quick release handle frees attracted items. Ideal for picking up small components, nails, bolts, spilt materials. A world leader in magnetic technology 18 Magnetic tools (contd) Magnetic holdfasts Magnetic vice jaws Product No. EM983-R Length Height Width Weight per pair mm 103 kg 32 31 0.13 Powerful neodymium magnet material encased in polyurethene. Secure round and irregular workpieces without damage or distortion. Product No. E939 E940 E941 E942 Diameter Height Fixing holes PCD Holes Weight mm 44.5 54.0 70.0 101.6 44.5 49.2 64.5 74.6 Pull force kg 31.75 38.1 50.8 69.05 2 × M8 2 × M8 2 × M8 3 n/a 0.6 1.0 2.0 4.7 20 40 88 183 Supplied with screw release handle. Can be built into workholding, handling and assembly fixtures to provide a high clamping force and positive grip. Magnetic holder Product No. E925 Length Magnetic plate drag Height Width Weight mm 108 Pull force kg 140 108 5.67 100 Product No. E964 Length Height Width Weight mm 118 98 Pull force kg 38 2.8 170* *Drag pull force - If used to carry sheets vertically, the pull force is reduced to 34kg Provides the welder with a powerful, rigid support on flat and round components at various angles during welding and welding preparation applications. Switchable and can be partially energised to aid positioning. Use to remove steel sheets from a stack and transport sheets to and from machines etc. Contains powerful permanent ferrite magnets in an aluminium housing. Magnet pole indicator Gauss meter Product No. GMET/1 GMET/2 Weight kg 0.5 0.5 Digital hand held Gauss meter for checking magnetic flux. Supplied with 2 probes (Transverse (TX) and Axial (AX)), case, battery (PP3). Measurement units: Gauss, Tesla, Oersted, Ampere meters. Product No. MPI/100 Length Width Thickness mm 132 22 Weight kg 19 0.11 Shows the true north or true south pole of magnets. Pocket sized. Battery powered (includes 4 × 1.5v batteries). 19 Measuring range settings: 1: 1 to 3000 Gauss (0.0001 o 0.3 Tesla) 2: 10 to 30,000 Gauss (0.001 to 3 Tesla) Resolution - 10 Gauss Resolution - 1 Gauss Auto: Automatically measures between settings 1 and 2 +/- 15mT on/off hysteresis A world leader in magnetic technology Magnetic bases Complete magnetic bases Solid holding of precision measuring equipment. Dial not included E901 Product No. E901 E901/1 E903CP E908M E905 E906 E907M E910 E909 E908M E903CP Switching type Fitment Part No. Fitment type Hold E901WF E901WF E900WF E900WF E905WF E905WF E905WF E905WF 834 Push button Push button Push button Push button Lever Lever Lever Lever Non-switchable RP991BL RP901/1 RP72CP RP995BL RP995BL RP991BL RP907S RP999 RP909FIT Heavy duty with fine adjustment Extra large heavy duty Light duty Heavy duty Heavy duty Heavy duty with fine adjustment Flexible snake arm F/A Mechanical one piece One pillar 80 80 30 30 80 80 80 80 14 E900WF Width Height Hole E900WF E901WF 48 64 All stands will clamp onto curved and flat surfaces, with the exception of E909 (flat only). 3 magnetic faces: top, bottom, back. E905WF Weight mm Hold Product No. Length 52 76 M8 M8 0.5 1.70 30 80 Height Width Hole Weight mm kg 40 64 E901/1 Magnetic base – toggle switch E901WF Length E909 For use in the measurement, inspection and positioning of workpieces with dial indicators. kg Magnetic bases – push button E910 E907M Base Part No. 4 magnetic faces. Eclipse Magnetics bases can be attached to any ferrous surface to provide a rigid support. Product No. E906 E905 E905WF E905WF/100 Hold kg 65 55 50 M8 1.05 80 75 55 50 M8 1.20 100 Fitment set for magnetic bases Product No. RP907S RP999 Max extension height Screw fixing 355 295 M8 M8 mm RP907S Product No. RP72CP RP991BL RP995BL RP901/1 RP909FIT Pillar height Pillar diameter RP999 RP72CP RP991BL RP995BL RP901/1 RP909FIT Crossbar length Crossbar diameter Screw fixing mm 185 175 175 300 120 12.5 12 12 20 6 150 165 165 200 n/a 6.3 10 10 14 n/a M8 M8 M8 M8 M6 A world leader in magnetic technology 20 Magnetic tools (welding) Magnetic variable clamp Product No. E952 Length Height Width Heavy duty variable magnetic clamp Weight mm 195 Pull force kg 200 11 0.49 20 Product No. E974 Length Height Width Weight mm 140 Pull force kg 140 35 1.40 40 Clamp components during welding, fabrication and assembly. Powerful 40kg clamping force, enables larger components to be clamped with ease. NB Dimensions with arms set at 90º Fast accurate holding of ferrous sheets and tubes for welding and assembly work. 90º fixed magnetic clamps E972 E971 E973 Two magnetic faces in a rigid 90º angle for jigging on sheets, pipes and tubes. A fast and cost effective means of clamping components rigid at 90º angles during fabrication, assembly and weld preparation applications. Heavy duty magnetic clamp Product No. E971 E972 E973 Length Height Width Weight mm 140 225 300 Pull force kg 140 225 300 35 22 35 1.40 2.20 4.70 40 75 200 'Quick' magnetic clamps 45 75 90 Product No. E954 E955 Depth Height Width Weight mm 14 18 82 102 Pull force kg 120 160 All above ranges are 100mm wide, 50mm thick 0.3 0.7 10 15 Hold workpieces at an exact 45 or 90° angle to each other. 10kg and 15kg of magnetic pull make these ideal for a range of workshop welding and holding applications. 21 Product No. E951 E953 30 45 75 90 45 60 45 Length Height Width Weight mm 100.5 100.5 65.5 65.5 Pull force kg 12 20 0.3 0.4 10 15 Fast and accurate holding of ferrous metals at different fixed angles. Also suitable for retrieval applications. A world leader in magnetic technology Magnetic positioners Magnetic mitre clamps 923 Product No. 923 924 Length base face 924 Length top face Height Width Weight mm 156 184 66 94 Pull force 45 45 43 43 1.36 1.64 100 68 Adjustable magnetic links Length Height Width Weight 25 25 Pull force / magnet kg 29 51 Width Weight Pull on flat face 922 (pair) 922SU (single) 206 63.5 63.5 63.5 Pull force on v face kg 76 51 3.17 1.48 80 80 80 80 2 magnetic blocks connected by 2 non-magnetic steel straps. The blocks contain ferrite magnetic material. Magnetic on two faces. On / off switch located at each end. Adjustable magnetic links mm 60 127 Length Height mm Effective and inexpensive method of clamping flat (923) or round (924) ferrous components. Product No. 920 SU single unit 920 pair Product No. kg 0.35 0.70 12 12 Ferrite magnet material. Clamp components at any angle for welding and assembly applications. Product No. 920SUOT - original type single 920OTPR - original type pair Length Height Width Weight Pull force / magnet mm 60 127 25 25 kg 25 48 0.32 0.70 12 12 Alnico magnet material. Clamp components at any angle for welding and assembly applications. Magnetic earth welding clamp Product No. E946 Width Height Length Pull force mm 90 64 Weight kg 193 25 Maximum Current amps 1.6 800 Quick and easy earthing for most steel welding operations. Provides earthing / ground on large welding operations where croc-clip or G-clamps cannot be easily used. A world leader in magnetic technology 22 Magnetic workholding Premier range magnetic chucks Eclipse Magnetics invented the first permanent magnet chuck in 1934 and we continue to set the benchmark for quality workholding with today's Premier Range. Premier range chucks are fully serviceable and can provide many years of service. Rectangular ■ ■ ■ ■ ■ ■ The all-metal top plate is extra thick to ensure maximum accuracy after frequent re-grinding Chrome plated side and end stops for packing and positioning The chucks can be partially magnetised to allow part positioning in set up Removable, ergonomically designed handles allow easy switching Supplied with clamps Custom sizes are available. Please call for details Product No. Length Height Width Pole pitch 127 129 151 151 151 201 17.6 35 32 32 32 35 Weight kg 8.2 16 22 22 36 56 mm AX47/P AX510/P AXS612/P AXS614/P AXS618/P AXM824/P 203 276 322 360 451 601 42 53 63 63 63 63 dimensions are reference only See page 14 for service and repair details Circular Radial pole The chucks can be partially magnetised to aid the correct positioning of the workpiece. Grooved rings in the top plate assist in visual positioning to aid quick changeover in set up. Excellent for holding thin ring-shaped components that can be subject to radial distortion. Removable handles allow easy switching. Dynamically balanced to enable use at high rpm. All metal top plate and a rugged, industrial build ensures accuracy and longevity. Through-bore (except the NR100C) allows through-flushing of coolant during machining. The unique top plate configuration concentrates the magnetic energy on to the face of the chuck. G Radial pole configuration concentrates the entire magnetism of the chuck into the workpiece – ideal for a wide range of operations from precision grinding to heavy turning. Optional centre plug available G E E F F A H A B B I BASE C D Product No. AX475C/P AX651C/P AX91C/P AX12C/P A* B C E F G mm 121 167 229 305 45 60 60 72 50.8 76.22 85.8 152.4 *reference diameter only 23 D 6.5 6.5 6.5 4.75 Weight kg 76.2 101.6 114.3 184.15 M6 M10 M10 M12 101.6 139.7 190.5 254 4.23 9.66 20 45.5 Product No. A* NR100C NR150C NR225C NR300C 100 150 225 300 B C D E F BASE C D G H I mm 48 69 71 71 50.8 6.5 n/a M6 76 76.2 4 n/a M10 102 85.8 5 114.3 M10 190.5 152.4 54.75 184.15 M12 254 *reference diameter only A world leader in magnetic technology n/a 32 50 62 n/a 36 54 66 No. of Poles Weight 6 10 14 18 3.08 8.79 18.5 40 kg Magnetic workholding Standard range magnetic chucks Standard Range chucks provide high performance at a competitive price. ■ Standard chucks are available with a choice of 2 pole spacings: Standard Pole Pole spacing: 4.0mm steel – 2.0mm brass Effectively clamps all workpiece thicknesses down to 3mm. Clamping force: 80N/cm² on test piece (steel ring 52mmØ outer, 38mmØ inner,10mm thick) ■ Brass and steel top plates ■ Removable hexagon key handles ensure ease of operation through a Fine Pole Pole spacing: 1.5mm steel – 0.5mm brass Ideal for small or workpieces less than 3mm in height. 180 degree arc ■ All chucks are supplied with side and end stops ■ All chucks are supplied with clamps Circular Rectangular E 95 G Product No. STD POLE ECSP100 ECSP125 ECSP160 ECSP195 ECSP255 ECSP310 ECSP350 FINE POLE ECFP100 ECFP125 ECFP160 ECFP195 ECFP255 ECFP310 ECFP350 A* B C D E F 76.2 76.2 101.6 101.6 114.3 184.15 234.95 M6 M6 M10 M10 M10 M12 M12 G mm 100 125 160 195 255 310 350 50 50.8 50 50.8 50 76.2 50 76.2 50 85.73 50 152.4 50 196.85 6.35 6.35 6.35 6.35 6.35 6.35 6.35 E Weight kg n/a 6 101.6 9.38 139.7 13.50 139.7 18 190.5 22.50 254 32 n/a 40 Product No. STD POLE ERSP1018 ERSP1325 ERSP1530 ERSP1535 ERSP1545 ERSP2060 F A B D C BASE Length FINE POLE ERFP1018 ERFP1325 ERFP1530 ERFP1535 ERFP1545 ERFP2060 Width Height Weight mm 180 255 300 350 450 600 kg 100 130 150 150 150 200 50 50 50 50 50 50 9.5 15 20.5 23.5 30 52 *reference diameter only Chuck blocks Product No. 950 950v Use to extend the flux paths of a magnetic chuck with parallel poles. May be used horizontally or vertically. Can be machined to accommodate awkward workpieces. Simple magnetic sine tables short lift ■ ■ ■ ■ Accuracy of sine table within (+/- 5 secs of arc) Pole spacing 2mm (1.5mm Steel 0.5mm Brass) Sine table calculations included Clamping force 80N/cm² Product No. Chuck SSTFP1018 SSTFP1325 SSTFP1535 60 50 Weight 30 40 longitudinal* longitudinal* 2.41 2.41 kg 75 100 Top Plate Length Width ERFP1018 ERFP1325 ERFP1535 complex workpieces for marking, spark erosion, MP and MPA= Matched Pair Pole direction Base Height at Length Width Zero Weight mm 25 micron accuracy E934 E934MP E935 E935MP 10 micron accuracy E933A E933MPA E935A E935MPA Can be used on its base, side or end. Height mm *along width Product No. grinding and measurement operations. Width Supplied in matched and numbered pairs. 'V' blocks 'V' 'blocks are ideal for holding cylindrical and Length Width kg 180 255 350 100 130 150 215 295 390 115 195 165 73 78 89 Length Height Max. dia. of workpiece Top 'V' Bottom 'V' mm A world leader in magnetic technology 12 24 39 Weight kg 70 70 70 70 101.6 101.6 80 80 95.5 95.5 95.5 95.5 65 65 65 65 22 22 22 22 1.98 3.96 3.12 6.24 70 70 70 70 120 120 80 80 95 95 95 95 65 65 65 65 22 22 22 22 4.4 8.8 2.95 5.9 24 Guide to magnet materials When choosing a magnet material for an application you should take the following factors in to consideration: ■ ■ ■ Flux requirement of the application Maximum operating temperature Likely exposure to corrosive conditions ■ ■ Magnetic stability Size / weight limitations What strength/flux of magnet do you need? This table (right) shows the comparative magnetic strengths of the same volume of the four main magnet materials in terms of their maximum energy products (BHmax) in CGS or SI units and their typical pole face flux densities. Neodymium is the most powerful magnet material available. It is ideal for applications where high flux density is required or where space is at a premium. Maxenergyproduct:CGS Maxenergyproduct:SI units units Fluxdensity Ferrite 3.3 MGOe 26 Kj/m3 1000 gauss Alnico 5.2 MGOe 42 Kj/m3 1300 gauss SamariumCobalt 26 MGOe 208 Kj/m3 3500 gauss Neodymium 35 MGOe 279 Kj/m3 4500 gauss What temperature will the magnet be operating in? In most applications operating temperature is not a consideration but extreme temperatures will have an effect on the magnetic performance. Maxworking Effectsofsubzerotemp. Reversibleeffectof temp.°C Each material has different temperature characteristics and these must be reviewed to ensure that the correct material is used for the application. Using the wrong material could lead to loss in magnetic performance. temp.20°C–150°C Ferrite 250 Large irreversible losses below –60°C –0.19% per degree C Alnico 550 Permanent losses no more than 10% expected down to –269°C –0.02% per degree C SamariumCobalt 300 Minimal losses down to –269°C –0.003% per degree C Neodymium 80* No irreversible losses down to –196°C –0.12% per degree C *N35 grade only. Other grades are available up to 230°C. Other factors to consider Corrosion Another potential cause of performance loss is a breakdown of the magnet’s composition due to corrosive environmental effects. The table shows relative corrosive resistance for each material when uncoated. As neodymium’s corrosive resistance is poor it is usually sold with a protective coating, normally either nickel or zinc. External Demagnetising Fields/Magnet Stability Temperature has the greatest effect on magnet stability but high external magnetic fields can influence them. Resistanceto uncoated Ferrite Excellent demagnetisation High Alnico Fair Low Excellent Very high Poor Very high SamariumCobalt Neodymium The table shows the relative demagnetising effect on each material. 25 Corrosionresistance A world leader in magnetic technology Magnetic field flowing across an air gap? Single pole operation (bar, block, disc and ring magnet) When a depth of field is required for attracting, switching or actuating across an air gap use a single pole of a magnet. N S Single pole operation Magnet flux crosses a gap but has a diminishing strength field. Clamping, holding or lifting? Two pole operation (horseshoe, button or pot magnet) Two pole or multi-pole magnets are designed for holding, clamping or lifting when in direct contact with a ferro-magnetic surface. N S Two pole operation Magnet flux does not travel as far but is stronger. Pot magnets Both north and south pole are on one face of the magnet, similar to button and horseshoe magnets. Steel pot – North pole Non-magnetic material Magnetic material – South pole Button magnet Horsehoe magnet North pole The magnet material is encased inside a steel pot. The pot is part of the magnetic circuit. The poles are concentric. The depth of the magnetic field is shallower than that of magnets with poles further apart, e.g. horseshoe magnets, but grip in intimate contact is generally superior. Maximum operating temperature of pots is lower than the magnet material used because of the different thermal expansion rates of the material and the pot. Exposure to temperatures higher than the recommended max. can cause units to come apart. Other features • No stray flux as magnetism is retained in a closed circuit • Pot screens magnet material from demagnetising effects • Pot is machinable • Can be inserted into steel without adverse effects (not the case with unscreened magnets) South pole Please note this guide provides general information only, for specific information on bespoke products or applications please contact us on +44 (0)114 225 0600. A world leader in magnetic technology 26 Glossary of magnetic terms Air Gap A non-magnetic discontinuity in a magnetic circuit (i.e. the distance between two magnetic poles), this gap often includes other materials such as brass, aluminium or paint Anisotropic Magnet A magnet which has a preferred direction of orientation so that the magnetic characteristics are optimum in one preferred direction Closed Circuit This exists when the flux path external to the permanent magnet is confined within high permeability materials which contain the magnet circuit. Coercive Force, Hc The demagnetising force necessary to reduce observed induction B to zero after the magnet has been brought to saturation. Coercive force is measured in Oersteds or more recently A/m and kA/m. Curie Temperature, Tc The temperature at which a material loses its permanent magnetic properties completely and is no longer able to hold magnetism Demagnetisation Curve The second/left quadrant of the hysteresis loop, generally describing the behaviour of magnetic characteristics in actual use. Also known as the B-H curve. Ferromagnetic Material A material whose permeability is very much larger than one, and which exhibits hysteresis magnetising and demagnetising characteristics. The greater the flux carrying potential, the bigger the value i.e. one to several thousands. Flux Magnetic flux is the condition existing in a medium subjected to a magnetising force. This value is quantified by E.M.F. (electromotive force). This measurement of force in cgs units is a Maxwell. Fringing Fields Leakage flux particularly associated with edge effects and leakage patterns in a magnetic circuit. Gauss Lines of magnetic flux per square centimetre. Gauss is measured in cgs units, Maxwell lines and Webers per square metre or Tesla in the Si system. Hysteresis Loop A closed curve calculated by plotting corresponding values of magnetic induction: B on the abscissa against magnetising force H. Induction, B This is the magnetic flux per unit area of section in the applied magnetic direction of flux. This is measured in Gauss. 27 Intrinsic Coercive Force This is a measure of the resistance of the magnet material to a demagnetising force. Permanent magnets with high intrinsic coercivity values are usually classified as 'hard' permanent magnets. Intrinsic coercive force indicates magnetic stability at high temperatures. Also see stabilisation. Irreversible Loss This is the partial demagnetisation of a magnet material when introduced to external factors such as high/low temperatures and demagnetising fields. Losses can only by rectified by remagnetisation. However, magnets can be stabilised to prevent the variation of performance caused by irreversible losses. Isotropic Magnet A magnetic material which does not have a preferred direction of magnetic orientation and therefore can be magnetised in any direction without the loss of magnetic characteristics. Knee of the Demagnetisation Curve The point at which the B-H curve ceases to be linear. If the operating point of the magnet falls below the knee, the magnet will not be able to recover full magnetic potential without the application of a magnetising force. Leakage Flux This is the loss of magnetic flux which occurs through leakage caused by saturation or air gaps introduced into the magnetic circuit. This induces a loss of efficiency in the circuit which cannot be recovered. Length of Air Gap, Lg Indicates the length of the central flux path across an air gap. Load Line A line drawn from the origin of the Demagnetisation Curve with a slope. The intersection of the -B/H curve and slope represents the operating point of the magnet. Also see Permeance Coefficient, Pc Magnetic Circuit An assembly consisting of some or all of the following: permanent magnets, ferromagnetic conduction elements, air gaps, electrical currents. Magnetic Flux The total magnetic induction over a given area. Magnetising Force, H The magnetomotive force per unit length at any point in a magnetic circuit. This is measured in Oersteds. Magnetomotive Force, F This is the potential magnetic difference between any two points. Maximum Energy Product, BH max. There is a point at the Hysteresis Loop at which the product of magnetising force H and induction B reaches a maximum. This maximum value is called the Maximum Energy Product and is measured in Mega Gauss Oersted, MGOe. A world leader in magnetic technology Oersted, Oe A unit measure of magnetising force (cgs). This is equivalent to Ampere Turns per Inch (S.I.). Permeance Coefficient, Pc Ratio of the magnetic induction to self demagnetising force. This is also known as the 'load line' or operating point of the magnet. Pull Gap Usually illustrated in graph format, these curves are a representation of the relationship between the attractive force exerted by a magnet on a soft magnetic workpiece and the distance between them. Pull Gap curve diagrams are useful when selecting a magnet for a particular tractive or holding application. Reluctance, R Reluctance is the resistance in a magnetic circuit and is related to the magnetomotive force, F and magnetic flux (R =F/ magnetic flux) where F is the magnetomotive force. Remenance Remenance is the magnetic induction which remains in a magnetic circuit after the removal of an applied magnetising force. If there is an air gap in the circuit, the remenance will be less than the residual induction Br. Residual Induction Br This represents the maximum flux output from a given magnet material measured at the point where the Hysteresis Loop crosses the B axis at zero magnetising force. Return Path A magnetic circuit which provides a low reluctance path for the magnetic flux. Reversible Temperature Coefficient A measure of the reversible changes in flux caused by temperature variations. Saturation This is the condition whereby a magnet or ferromagnetic material has reached a maximum value and an increase in the appliance of magnetising force produces no increase in induction i.e. saturation flux densities for steels range from 16,000 to 20,000 Gauss. Stabilisation The process where a magnet is exposed to demagnetising influences expected to be encountered in operation. The exposure to these demagnetising influences such as high or low temperatures or external magnetic fields prevents irreversible losses during actual operation. A world leader in magnetic technology 28 Customised magnetic solutions If you cannot find a product in this catalogue suitable for your application we can work with you to provide a customised solution. From stage 1 to project completion Many businesses are looking to add competitive edge to their product or manufacturing processes. With our facilities and expertise we can tackle the most challenging of bespoke applications. We work closely with customers to understand their application then to design, develop and produce a customised magnetic assembly. Our in-house services include: Application consultation Our team can visit your site to understand the application and give on-site advice. Design and prototyping Using the latest software our design team provide 3D designs, 3D FEA and trial prototypes. Magnet fabrication Customised manufacture in a range of materials to customer specifications of shape, size, housings and magnetic intensity. Magnet stabilisation For applications where consistent performance is critical we can ensure that magnet flux values are stabilised. Rotor balancing Ensures total concentricity for rotating magnet applications. Machining facilities Micron accurate internal and external grinding facilities ensure that customised magnets are produced to high precision specifications. Choice of materials We can offer the complete range of magnet materials to suit different application and operating condidtions. If you have a customised project you would like to discuss please contact +44(0) 114 225 0600 29 A world leader in magnetic technology A world leader in magnetic technology 30 Other Products In addition to our Industrial magnetic range, Eclipse Magnetics manufacture a wide range of high performance magnetic products for diverse applications. Sub-micron filtration for industrial fluids Foreign body removal separation & detection systems Heating system filters Eclipse Magnetics Worldwide Europe Atlas Way Sheffield S4 7QQ England Americas 442 Millen Road, Unit 9, Stoney Creek Ontario, L8E 6H2, Canada Middle East / Australasia / Asia No. 168 Chengjian Road Minhang District Shanghai PR China T+44 (0)114 225 0600 F +44 (0)114 225 0525 [email protected] T +1 905 664 5585 F +1 905 664 7090 [email protected] T +86 21 6434 8600 *150 F +86 21 6434 6488 [email protected] Representative: www.eclipsemagnetics.com Eclipse Magnetics Ltd Atlas Way, Sheffield, S4 7QQ, England T +44 (0)114 225 0600 F +44 (0)114 225 0525 [email protected] www.eclipsemagnetics.com While every effort has been made to ensure the accuracy of the information in this publication please note that specifications may change without notice. v3 A world leader in magnetic technology A Spear & Jackson Company
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