Engineer`s Notebook

Transcription

Engineer`s Notebook
Engineer’s Notebook
Table of Contents
Compliance Certificate ....................................................................................................................................................................1
Construction Photos ........................................................................................................................................................................3
Hull and Reinforcement Thickness and Percent Open Area Calculation............................................................................9
Material Technical Data Sheets ................................................................................................................................................... 10
Table of Tables
Table 1: Team Member Table ........................................................................................................................................................2
Table 2: General Specification Table ............................................................................................................................................2
Table 3: Material Specification Table ............................................................................................................................................2
Table of Figures
Figure 1: Crushed Concrete Cylinder Made of the Previous Year’s Mix...........................................................................3
Figure 2: Cracked Concrete Cylinder Using the Eventual Mix Design for CV76 .............................................................3
Figure 3: Cross-Section Production of CAD Sections for Form Construction .................................................................4
Figure 4: Foam Cross-Sections Being Cut out by Hull Designer...........................................................................................4
Figure 5: Foam Cross-sections Being Glued Together During Form Construction .........................................................5
Figure 6: Pretensioned Wires Running the Length of CV76, Tightened on Ends with Spring Scales ...........................5
Figure 7: Application of Structural Concrete on Pour Day ....................................................................................................6
Figure 8: CV76’s Team Working Together to Apply Mix on Pour Day ..............................................................................6
Figure 9: Mixing Batches of Concrete Mix on Pour Day .........................................................................................................7
Figure 10: Finishing the Hull of the Canoe on Pour Day .........................................................................................................7
Figure 11: Covering the Canoe in Moist Plastic to Cure ........................................................................................................8
i
Compliance Certificate
University of Colorado Boulder presents UCS CV76
1. The construction of Doxy Deluge has been constructed and finished in complete compliance with
the rules and regulations of the National Competition.
2. The canoe has been entirely built within the current academic year of the competition.
3. All members registered as participants in the Regional Conference are qualified student members
and National Student Members of ASCE, and meet all eligibility requirements as specified in the
rules and regulations of the National Competition.
4. The team acknowledges both the receipt of the Request for Information Summary and that all material
safety data sheets have been read by the project management team.
______________________________
Victoria Wallis – Team Captain
[email protected]
(303) 519-7843
______________________________
Keith Porter - Faculty Advisor
[email protected]
(303) 492-2732
1
University of Colorado Concrete Canoe Team
Team Member
National ASCE Number
Victoria Wallis
9397316
Jared Stock
10172502
Nathan Stambaugh
9820446
Anika Pietenpol
10555251
Anya Copeland
10390280
Elvin Viloria
10160559
Nikki Souder
10547044
Shaylah Wood
10377712
David Muench
10054717
Table 1: Team Member Table
Canoe Specifications Table
Name
UCS Flatiron CV76
Colors
Maximum Length
Maximum Width
Maximum Depth
Hull Thickenss
Weight
Blue-grey, Red
17.67
ft
25
in
14.25
in
7/8
in
180
lbs
Table 2: General Specification Table
Material Specifications Table
Name
Structural Concrete
28-Day Compressive
Strength
Structural Concrete
28-Day Tensile Strength
Figerglass Reinforcement
Reinforcement Wires
Polypropelene Fibers
Wet Density
Dry Density
Air Content
UCS Flatiron CV76
570
psi
55
psi
55
160
1
56
50
12.1
psi
lbs
in
lb/ft^3
lb/ft^3
%
Table 3: Material Specification Table
2
Construction Photos
Figure 1: Crushed Concrete Cylinder Made of the Previous Year’s Mix
Figure 2: Cracked Concrete Cylinder Using the Eventual Mix Design for CV76
3
Figure 3: Cross-Section Production of CAD Sections for Form Construction
Figure 4: Foam Cross-Sections Being Cut out by Hull Designer
4
Figure 5: Foam Cross-sections Being Glued Together During Form Construction
Figure 6: Pretensioned Wires Running the Length of CV76, Tightened on Ends with Spring Scales
5
Figure 7: Application of Structural Concrete on Pour Day
Figure 8: CV76’s Team Working Together to Apply Mix on Pour Day
6
Figure 9: Mixing Batches of Concrete Mix on Pour Day
Figure 10: Finishing the Hull of the Canoe on Pour Day
7
Figure 11: Covering the Canoe in Moist Plastic to Cure
8
Hull and Reinforcement Thickness and
Percent Open Area Calculation
Walls:
Thickness/Diameter of 18-gage pre-tress tendons and crossing orthogonal pieces: 0.0402 inches
Thickness of fiberglass screen: 0.02 inches
Reinforcement thickness in walls = 2(0.0402 inches) + 0.02 inches = 0.10 inches
Percentage of reinforcement: 0.10 inches/0.5 inches = 20%
Bow and Stern:
Reinforcement thickness at ends: 0.0402 inches + 0.02 inches = 0.06 inches
Percentage of reinforcement: 0.06 inches/0.5 inches = 12%
Reinforcement: Percent Open Area (POA)
Annotation:
𝑛1 : 𝑛𝑢𝑚𝑏𝑒𝑟 𝑜𝑓 𝑎𝑝𝑒𝑟𝑡𝑢𝑟𝑒𝑠 𝑎𝑙𝑜𝑛𝑔 𝑠𝑎𝑚𝑝𝑙𝑒 𝑙𝑒𝑛𝑔𝑡ℎ
𝑛2 : 𝑛𝑢𝑚𝑏𝑒𝑟 𝑜𝑓 𝑎𝑝𝑒𝑟𝑎𝑡𝑢𝑟𝑒𝑠 𝑎𝑙𝑜𝑛𝑔 𝑠𝑎𝑚𝑝𝑙𝑒 𝑤𝑖𝑑𝑡ℎ
𝑑1 : 𝑠𝑝𝑎𝑐𝑖𝑛𝑔 𝑜𝑓 𝑟𝑒𝑖𝑛𝑓𝑜𝑟𝑐𝑖𝑛𝑔 (𝑐𝑒𝑛𝑡𝑒𝑟 − 𝑡𝑜 − 𝑐𝑒𝑛𝑡𝑒𝑟) 𝑎𝑙𝑜𝑛𝑔 𝑠𝑎𝑚𝑝𝑙𝑒 𝑙𝑒𝑛𝑔𝑡ℎ
𝑑2 : 𝑠𝑝𝑎𝑐𝑖𝑛𝑔 𝑜𝑓 𝑟𝑒𝑖𝑛𝑓𝑜𝑟𝑐𝑖𝑛𝑔 (𝑐𝑒𝑛𝑡𝑒𝑟 − 𝑡𝑜 − 𝑐𝑒𝑛𝑡𝑒𝑟)𝑎𝑙𝑜𝑛𝑔 𝑠𝑎𝑚𝑝𝑙𝑒 𝑤𝑖𝑑𝑡ℎ
𝑡1 : 𝑡ℎ𝑖𝑐𝑘𝑛𝑒𝑠𝑠 𝑜𝑓 𝑟𝑒𝑖𝑛𝑓𝑜𝑟𝑐𝑖𝑛𝑔 𝑎𝑙𝑜𝑛𝑔 𝑠𝑎𝑚𝑝𝑙𝑒 𝑙𝑒𝑛𝑔𝑡ℎ
𝑡2 : 𝑡ℎ𝑖𝑐𝑘𝑛𝑒𝑠𝑠 𝑜𝑓 𝑟𝑒𝑖𝑛𝑓𝑜𝑟𝑐𝑖𝑛𝑔 𝑎𝑙𝑜𝑛𝑔 𝑠𝑎𝑚𝑝𝑙𝑒 𝑤𝑖𝑑𝑡ℎ
Wire Reinforcing:
𝑛1 = 𝑛2 = 12 𝑎𝑝𝑒𝑟𝑡𝑢𝑟𝑒𝑠
𝑎𝑝𝑒𝑟𝑡𝑢𝑟𝑒 𝑑𝑖𝑚𝑒𝑛𝑠𝑖𝑜𝑛 = 0.21875 𝑖𝑛𝑐ℎ𝑒𝑠
𝑡1 = 𝑡2 = 0.03125 𝑖𝑛𝑐ℎ𝑒𝑠
𝑡1,2
0.03125 𝑖𝑛
𝑑1 = 𝑑2 = 𝑎𝑝𝑒𝑟𝑡𝑢𝑟𝑒 𝑑𝑖𝑚𝑒𝑛𝑠𝑖𝑜𝑛 + 2 ( ) = 0.21875 𝑖𝑛 + 2 (
) = 0.25 𝑖𝑛𝑐ℎ𝑒𝑠
2
2
𝐿𝑒𝑛𝑔𝑡ℎ𝑠𝑎𝑚𝑝𝑙𝑒 = 𝑊𝑖𝑑𝑡ℎ𝑠𝑎𝑚𝑝𝑙𝑒 = 𝑛1,2 𝑥 𝑑1,2 = 12 𝑥 0.25 𝑖𝑛 = 3 𝑖𝑛𝑐ℎ𝑒𝑠
∑ 𝐴𝑟𝑒𝑎𝑜𝑝𝑒𝑛 = 𝑛1 𝑥 𝑛2 𝑥 𝐴𝑟𝑒𝑎𝑜𝑝𝑒𝑛1 = 12 𝑥 12 𝑥 0.21875 𝑖𝑛 𝑥 0.21875 𝑖𝑛 = 6.891 𝑖𝑛𝑐ℎ𝑒𝑠 2
𝐴𝑟𝑒𝑎𝑡𝑜𝑡𝑎𝑙 = 𝐿𝑒𝑛𝑔𝑡ℎ𝑠𝑎𝑚𝑝𝑙𝑒 𝑥 𝑊𝑖𝑑𝑡ℎ𝑠𝑎𝑚𝑝𝑙𝑒 = 3 𝑖𝑛 𝑥 3 𝑖𝑛 = 9 𝑖𝑛𝑐ℎ𝑒𝑠 2
∑ 𝑨𝒓𝒆𝒂𝒐𝒑𝒆𝒏 𝟔. 𝟖𝟗𝟏 𝒊𝒏𝟐
𝑷𝒆𝒓𝒄𝒆𝒏𝒕 𝑶𝒑𝒆𝒏 𝑨𝒓𝒆𝒂 = 𝑷𝑶𝑨 =
=
= 𝟕𝟔. 𝟔%
𝑨𝒓𝒆𝒂𝒕𝒐𝒕𝒂𝒍
𝟗 𝒊𝒏𝟐
Fiberglass Screen Mesh:
𝑛1 = 𝑛2 = 9 𝑎𝑝𝑒𝑟𝑎𝑡𝑢𝑟𝑒𝑠
𝑎𝑝𝑒𝑟𝑡𝑢𝑟𝑒 𝑑𝑖𝑚𝑒𝑛𝑠𝑖𝑜𝑛 = 0.14 𝑐𝑚
𝑡1 = 𝑡2 = 0.05 𝑐𝑚
𝑡1,2
0.05 𝑐𝑚
𝑑1 = 𝑑2 = 𝑎𝑝𝑒𝑟𝑡𝑢𝑟𝑒 𝑑𝑖𝑚𝑒𝑛𝑠𝑖𝑜𝑛 + 2 ( ) = 0.14 𝑐𝑚 + 2 (
) = 0.19 𝑐𝑚
2
2
𝐿𝑒𝑛𝑔𝑡ℎ𝑠𝑎𝑚𝑝𝑙𝑒 = 𝑊𝑖𝑑𝑡ℎ𝑠𝑎𝑚𝑝𝑙𝑒 = 𝑛1,2 𝑥 𝑑1,2 = 9 𝑥 0.19 𝑐𝑚 = 1.71 𝑐𝑚
∑ 𝐴𝑟𝑒𝑎𝑜𝑝𝑒𝑛 = 𝑛1 𝑥 𝑛2 𝑥 𝐴𝑟𝑒𝑎𝑜𝑝𝑒𝑛1 = 9 𝑥 9 𝑥 0.14 𝑐𝑚 𝑥 0.14 𝑐𝑚 = 1.5876 𝑐𝑚2
𝐴𝑟𝑒𝑎𝑡𝑜𝑡𝑎𝑙 = 𝐿𝑒𝑛𝑔𝑡ℎ𝑠𝑎𝑚𝑝𝑙𝑒 𝑥 𝑊𝑖𝑑𝑡ℎ𝑠𝑎𝑚𝑝𝑙𝑒 = 1.71 𝑐𝑚 𝑥 1.71 𝑐𝑚 = 2.9241 𝑐𝑚2
∑ 𝑨𝒓𝒆𝒂𝒐𝒑𝒆𝒏 𝟏. 𝟓𝟖𝟕𝟔 𝒄𝒎𝟐
𝑷𝒆𝒓𝒄𝒆𝒏𝒕 𝑶𝒑𝒆𝒏 𝑨𝒓𝒆𝒂 = 𝑷𝑶𝑨 =
=
= 𝟓𝟒. 𝟑%
𝑨𝒓𝒆𝒂𝒕𝒐𝒕𝒂𝒍
𝟐. 𝟗𝟐𝟒𝟏 𝒄𝒎𝟐
9
PORTLAND CEMENT
DIVISION 3
PPRRROOODDDUUUCCCTTTNNOOO..11112244--3311,,--4477,,--9944
Cement
03 05 00
PRODUCT DESCRIPTION
QUIKRETE® Portland Cement is a high quality Portland cement meeting ASTM C
150 Type I.
PRODUCT USE
QUIKRETE® Portland Cement is used for making high strength repair
mortars, concrete and for any other applications requiring Type I
Portland cement. In many locations the product also meets ASTM C
150 Type II. Consult your supplying plant to confirm compliance with
ASTM C 150 Type II.
SIZES
• QUIKRETE® Portland Cement
31 lb (14 kg) bags
47 lb (21.3 kg) bags
94 lb (42.6 kg) bags
40 kg (88 lb) bags
42 kg (93 lb) bags
YIELD
• Yield depends on application. For concrete mixes: Five to six 94 lb
(42.6 kg) bags of QUIKRETE® Portland Cement is typically used with
appropriate proportions of sand and gravel to produce 1 cu. yd. (0.8
m3 ) of concrete.
TECHNICAL DATA
QUIKRETE® Portland Cement complies with ASTM C 150 Type I and
in many locations also complies with ASTM C 150 Type II. The
product is used in a variety of construction materials. Typical mix
designs for some applications are listed below:
Concrete Mix
1 Part QUIKRETE® Portland Cement
2 Parts QUIKRETE® All-Purpose Sand (ASTM C-33)
3 Parts QUIKRETE® All-Purpose Gravel (ASTM C-33)
Mortar Mix (Type S, per ASTM C-270)
1 Part QUIKRETE® Portland Cement
1/2 Part QUIKRETE® Hydrated Lime -Type S
3-1/2 to 4-1/2 Parts QUIKRETE® Masonry Sand (ASTM C-144)
Scratch and Brown Coat Stucco Mix (per ASTM C-926)
1 Part QUIKRETE® Portland Cement
1/2 Part QUIKRETE® Hydrated Lime (Type S)
4-1/2 to 6 Parts QUIKRETE® Washed Plaster Sand (ASTM C-897)
INSTALLATION
Installation methods are specific for each type of product.
PRECAUTIONS
The following points apply to all products made from Portland cement:
• Protect from freezing for at least 24-48 hr.
• Use the minimum amount of water necessary to achieve the desired
consistency. Adding too much water will weaken the product.
• Keep the product damp for several days to obtain proper curing.
WARRANTY
The QUIKRETE® Companies warrant this product to be of
merchantable quality when used or applied in accordance with the
instructions herein. The product is not warranted as suitable for any
purpose or use other than the general purpose for which it is
intended. Liability under this warranty is limited to the replacement of
its product (as purchased) found to be defective, or at the shipping
companies’ option, to refund the purchase price. In the event of a
claim under this warranty, notice must be given to The QUIKRETE®
Companies in writing. This limited warranty is issued and accepted in
lieu of all other express warranties and expressly excludes liability for
consequential damages.
The QUIKRETE® Companies
One Securities Centre
3490 Piedmont Rd., NE, Suite 1300, Atlanta, GA 30305
(404) 634-9100 • Fax: (404) 842-1425
* Refer to www.quikrete.com for the most current technical data, MSDS, and guide specifications
BURGESS OPTIPOZZ®
CALCINED ALUMINUM SILICATE
BURGESS OPTIPOZZ® is a high reactivity metakaolin produced by a patented process.
Burgess OPTIPOZZ increases chemical resistance and durability, and reduces shrinkage.
An OPTIPOZZ mix design will yield higher initial and long term strength. Additionally, the
use of OPTIPOZZ will result in reduced efflorescence. Our strict process control allows for
better whiteness and a clean color with outstanding batch to batch consistency. The use of
OPTIPOZZ will eliminate the undertone associated with other pozzolans.
BURGESS OPTIPOZZ® is classified as a CLASS N POZZOLAN under ASTM C-618.
Typical Physical Properties
Typical Chemical Properties
Visual Color
Cream White
Silica (SiO2) %
51.0 – 52.4
Particle Structure
Amorphous
Alumina (Al2O3) %
42.1 – 44.3
Iron Oxide (Fe2O3) %
0.30 – 0.50
Titanium Dioxide (TiO2) %
1.56 – 2.50
325 Mesh Residue %
0.09
Average Particle Size
Sedigraph
1.4 µ
Free Moisture %
0.16
Specific Gravity
2.2
pH (20% Solids)
4.0
Issue Date: CD00F
The suggestions and data contained in this bulletin are based on data which are believed to be reliable. They are offered in good faith, to be applied according
to the user’s own best judgment. Since operating conditions in the processor’s plant are beyond our control, Burgess Pigment Company cannot assume
responsibility for any risks or liabilities which may result from the use of its products. Likewise, no liability is assumed for any claimed patent infringement
occurring by reason of any method or manner of use, or any product made by a consumer. While the Burgess Pigment Company guarantees the quality of its
products, it cannot give any warranty regarding the results obtained by the use thereof.
__________________________________________________________________________________________________
P.O.Box 349 │ 525 Beck Blvd. │ Sandersville, Ga. 31082 USA │ 1-800-841-8999 USA Only
1-478-552-2544 │ Fax 1-478-552-4274 │ Email – [email protected]
Product Information
3M™ Glass Bubbles
K Series
S Series
Introduction
Typical Properties
3M™ Glass Bubbles are engineered hollow glass microspheres
that are alternatives to conventional fillers and additives such as
silicas, calcium carbonate, talc, clay, etc., for many demanding
applications. These low-density particles are used in a wide range
of industries to reduce part weight, lower costs and enhance
product properties.
Not for specification purposes
3M Glass Bubbles K Series and S Series are specially
formulated for a high strength-to-weight ratio. This allows greater
survivability under many demanding processing conditions, such
as injection molding. They also produce stable voids, which results
in low thermal conductivity and a low dielectric constant. 3M
glass bubbles are available in a variety of sizes and grades to help
you meet your product and processing requirements.
250
300
500
750
3,000
6,000
90%
90%
90%
90%
90%
90%
S15
300
400
2,000
3,000
4,000
5,500
10,000
18,000
28,000
90%
90%
90%
90%
90%
90%
90%
90%
90%
80%
80%
80%
80%
80%
80%
80%
90%
90%
K Series
S22
S Series
S32
S35
S38
S38HS
S60
S60HS
iM30K
Test Pressure Target Fractional
(psi)
Survival
True Density
Product
K Series
The chemically stable soda-lime-borosilicate glass composition
of 3M glass bubbles provides excellent water resistance to create
more stable emulsions. They are also non-combustible and nonporous, so they do not absorb resin. And, their low alkalinity gives
3M glass bubbles compatibility with most resins, stable viscosity
and long shelf life.
K1
K15
K20
K25
K37
K46
Minimum
Fractional
Survival
80%
80%
80%
80%
80%
80%
Product
K1
K15
K20
K25
K37
K46
S Series
The unique spherical shape of 3M glass bubbles offers a number
of important benefits, including: higher filler loading, lower
viscosity/improved flow and reduced shrinkage and warpage. It
also helps the 3M glass bubbles blend readily into compounds
and makes them adaptable to a variety of production processes
including spraying, casting and molding.
Isostatic Crush Strength
S15
S22
S32
S35
S38
S38HS
S60
S60HS
iM30K
Typical
0.125
0.15
0.20
0.25
0.37
0.46
0.15
0.22
0.32
0.35
0.38
0.38
0.60
0.60
0.60
True Density (g/cc)
Minimum
Maximum
0.10
0.14
0.13
0.17
0.18
0.22
0.23
0.27
0.34
0.40
0.43
0.49
0.13
0.19
0.29
0.32
0.35
0.35
0.57
0.57
0.57
0.17
0.25
0.35
0.38
0.41
0.41
0.63
0.63
0.63
3
3M™ Glass Bubbles
Typical Properties
Chemical Resistance
Packing Factor (Ratio of bulk density to true particle density)
In general, the chemical properties of 3M™ Glass Bubbles
resemble those of a soda-lime-borosilicate glass.
Averages about 60%.
Thermal Conductivity
Product
K1
K Series
K15
K20
K25
K37
K46
0.2-0.6 g oil/cc of 3M™ Glass Bubbles, per ASTM D281-84.
Calculated Thermal Conductivity
(W·m-1·K-1) at 70°F (21°C)
0.047
0.055
0.070
0.085
0.124
0.153
S22
S32
S35
S38
S38HS
S60
S60HS
iM30K
Volatile Content
Maximum of 0.5 percent by weight.
Alkalinity Maximum of 0.5 milliequivalents per gram
pH
Because 3M glass bubbles are a dry powder, pH is not defined. The
pH effect will be determined by the alkalinity as indicated above.
When 3M glass bubbles are mixed with deionized water at 5
percent volume loading, the resulting pH of the slurry is typically
9.1 to 9.9, as measured by a pH meter.
0.055
0.076
0.108
0.117
0.127
0.127
0.200
0.200
0.200
S15
S Series
Oil Absorption
Dielectric Constant
K Series: 1.2 to 1.7 @ 100 MHz, based on theoretical calculations.
S Series: 1.2 to 2.0 @ 100 MHz, based on theoretical calculations.
Conductivity increases with temperature and product density. The
thermal conductivity of a composite will depend on the matrix
material and volume loading of 3M­­ glass bubbles.
The dielectric constant of a composite will depend on the matrix
material and volume loading of 3M glass bubbles.
Particle Size
Thermal Stability
Particle Size (microns, by volume) 3M QCM 193.0
Appreciable changes in bubble properties may occur above 1112°F
(600°C) depending on temperature and duration of exposure.
Product
Flotation
K1
K Series
K15
K20
K25
K37
K46
S15
S22
S Series
S32
S35
S38
S38HS
S60
S60HS
iM30K
96%
96%
94%
96%
94%
96%
92%
92%
92%
90%
90%
90%
90%
90%
90%
90%
90%
90%
K Series
K1
K20
K25
K37
K46
S15
S22
S32
S Series
Product
Floaters (% by bulk volume)
Typical
Minimum
96%
90%
96%
90%
90%
96%
96%
90%
94%
90%
92%
90%
K15
S35
S38
S38HS
S60
S60HS
iM30K
Distribution
10th%
50th%
90th%
Effective
Top Size
30
30
30
25
20
15
65
60
60
55
45
40
115
105
90
90
80
70
120
115
105
105
85
80
25
20
20
20
15
19
15
12
8.6
55
35
40
40
40
44
30
29
15.3
90
65
70
65
75
70
55
48
23.6
95
75
80
80
85
85
65
60
26.7
Particle Size (continued)
Hard Particles (3M QCM 93.4.3)
No hard particles (e.g. glass slag, flow agent, etc.) greater than U.S. number 40 (420 microns) standard sieve will exist.
Oversize Particles (3M QCM 93.4.4)
For K1, K15, K20 and K25 glass bubbles: Using a 10 gram sample on a U.S. number 80 standard sieve (177 microns), a maximum of five (5) percent by weight glass
bubbles will be retained on the sieve.
Minimum storage conditions should be unopened cartons in an
unheated warehouse.
Under high humidity conditions with an ambient temperature
cycling over a wide range, moisture can be drawn into the bag
as the temperature drops and the air contracts. The result may
be moisture condensation within the bag. Extended exposure to
these conditions may result in “caking” of the 3M glass bubbles
to various degrees. To minimize the potential for “caking” and
prolong the storage life, the following suggestions are made:
1. Carefully re-tie open bags after use.
For K37 and K46 glass bubbles:
Using a 10 gram sample on U.S. number 100 standard sieve (149 microns), a maximum of one (1) percent by weight glass
bubbles will be retained on the sieve.
2. If the polyethylene bag is punctured during shipping or
handling, use this bag as soon as possible, patch the hole,
or insert the contents into an undamaged bag.
For S15, S32, S35, S38, S38HS, S60, S60HS and iM30K glass
bubbles:
Using a 10 gram sample on a U.S. number 140 standard sieve (105 microns), a maximum of three (3) percent by weight glass
bubbles will be retained on the sieve.
For S22 glass bubbles:
Using a 10 gram sample on a U.S. number 200 standard sieve (74 microns), a maximum of five (5) percent by weight glass
bubbles will be retained on the sieve.
3. During humid summer months, store in the driest, coolest
space available.
4. If good storage conditions are unavailable, carry a
minimum inventory, and process on a first in/first out basis.
Dusting problems that may occur while handling and processing
can be minimized by the following procedures:
1. For eye protection wear chemical safety goggles. For
respiratory system protection wear an appropriate NIOSH/
MSHA approved respirator. (For additional information
about personal protective equipment, refer to Material
Safety Data Sheet.)
Appearance (3M QCM 22.85)
White to the unaided eye.
Flow (3M QCM 22.83)
2. Use appropriate ventilation in the work area.
3M™ Glass Bubbles remain free flowing for at least one year from
the date of shipment if stored in the original, unopened container
in the minimum storage conditions of an unheated warehouse.
3. Pneumatic conveyor systems have been used successfully
to transport 3M glass bubbles without dusting from
shipping containers to batch mixing equipment. Static
eliminators should be used to help prevent static charges.
Labeling
3M glass bubbles will be packaged in suitable containers to help
prevent damage during normal handling and shipping. Each
container will be labeled with:
1. Name of manufacturer
3M glass bubble breakage may occur if the product is improperly
processed. To minimize breakage, avoid high shear processes such
as high speed Cowles Dissolvers, point contact shear such as gear
pumps or 3-roll mills, and processing pressures above the strength
test pressure for each product.
2. Type of 3M glass bubbles
3. Lot number
4. Quantity in pounds
Storage and Handling
To help ensure ease of storage and handling while maintaining
free flowing properties, 3M™ Glass Bubbles have been made
from a chemically stable glass and are packaged in a heavy-duty
polyethylene bag within a cardboard container.
Diaphragm pumps have been used to successfully convey 3M glass bubbles. Vendors should be consulted for specific recommendations.
Health and Safety Information
For product Health and Safety Information, refer to product label
and Material Safety Data Sheet (MSDS) before using product.
3M™ Glass Bubbles
Packaging Information
Resources
Small Box (10 Cubic ft.)
A single corrugated box with a plastic liner. All boxes are banded together and to the wooden pallet. 4 boxes per pallet.
3M™ Glass Bubbles are supported by global sales, technical and
customer service resources, with fully-staffed technical service
laboratories in the U.S., Europe, Japan, Latin America and
Southeast Asia. Users benefit from 3M’s broad technology base
and continuing attention to product development, performance,
safety and environmental issues.
Each box inside diameter is 22 in. × 19 in. × 39 in.
Pallet size is 42 in. × 48 in.
Large Box (50 Cubic ft.)*
A single corrugated box with a plastic liner. Top enclosed with interlocking double cover banded. Bottom is normal box closure, entire box banded to wooden pallet.
Each box inside diameter is 48 in. × 42 in. × 44 in. Overall load size is 48 3/4 in. × 42 3/4 in. × 50 in. including pallet. Pallet size is 42 in. × 48 in.
*S60 and S60HS large boxes are 38 cubic ft.
For additional technical information on 3M glass bubbles in the
United States, call 3M Performance Materials Division, 800 367 8905.
For other 3M global offices, and information on additional 3M
products, visit our web site at: www.3M.com/microspheres.
K Series
K1
K15
K20
K25
K37
K46
Small
Box
40 lb.
50 lb.
60 lb.
80 lb.
100 lb.
125 lb.
Large
Box*
210 lb.
265 lb.
350 lb.
430 lb.
660 lb.
815 lb.
Truckload Large Box*
44 Pallets
9,240 lb.
11,660 lb.
15,400 lb.
18,920 lb.
29,040 lb.
35,860 lb.
S Series
Box Weights
S15
S22
S32
S35
S38
S38HS
S60
S60HS
iM30K
50 lb.
60 lb.
100 lb.
100 lb.
100 lb.
100 lb.
125 lb.
125 lb.
125 lb.
265 lb.
385 lb.
525 lb.
630 lb.
680 lb.
680 lb.
850 lb.
850 lb.
850 lb.
11,660 lb.
16,940 lb.
23,100 lb.
27,720 lb.
29,920 lb.
29,920 lb.
37,400 lb.
37,400 lb.
37,400 lb.
Product
*Box weights may vary due to manufacturing tolerances on each product.
United States
3M Energy and Advanced
Materials Division
800 541 6752
Europe
3M Belgium N.V.
32 3 250 7521
China
3M Hong Kong Limited
852 2806 6111
Japan
Sumitomo 3M Limited
813 3709 8250
Malaysia
3M Malaysia Sdn. Berhad
60 3 706 2888
Brazil
3M do Brasil Ltda.
5519 3838 7000
India
3M India Limited
Bangalore
9080 2231414
Taiwan
3M Taiwan Limited
886 2 2704 9011
Philippines
3M Philippines, Inc.
63 2 813 3781
New Zealand
3M New Zealand Ltd.
64-9-444-4760
Canada
3M Canada Company
800 364 3577
China
3M China Ltd.
86 21 6275 3535
Korea
3M Korea Limited
82 2 3771 4114
Singapore
3M Singapore Pte. Ltd.
65 454 8611
Australia
3M Australia Pty., Ltd.
61 2 9498 9333
Other Areas
651 736 7123 (U.S.)
I­mportant Notice to Purchaser: The information in this publication is based on tests that we believe are reliable. Your results may vary due to differences in test types and conditions. You
must evaluate and determine whether the product is suitable for your intended application. Since conditions of product use are outside of our control and vary widely, the following is made
in lieu of all express and implied warranties (including the implied warranties of merchantability and fitness for a particular purpose): Except where prohibited by law, 3M’s only obligation
and your only remedy, is replacement or, at 3M’s option, refund of the original purchase price of product that is shown to have been defective when you received it. In no case will 3M
be liable for any direct, indirect, special, incidental, or consequential damages (including, without limitation, lost profits, goodwill, and business opportunity) based on breach of warranty,
condition or contract, negligence, strict tort, or any other legal or equitable theory.
3
Energy and Advanced
Materials Division
3M Center, Building 223-6S-04
St. Paul, MN 55144-1000
www.3M.com/microspheres
Please recycle. Printed in USA.
Issued: 9/07 © 3M 2007.
All rights reserved. 5749HB
98-0212-3859-1
3M is a trademark of 3M.
Used under license by
3M subsidiaries and affiliates.
FACT-DATA©
MANUFACTURER
FORTA CORPORATION, 100 Forta Drive, Grove City, PA,
U.S.A., 16127-6399
TELEPHONE: 1-800-245-0306, (724) 458-5221;
FAX: (724) 458-8331; www.forta-ferro.com
GENERAL DESCRIPTION
FORTA-FERRO® is an easy-to-finish, color-blended macrosynthetic fiber, made of 100% virgin copolymer/
polypropylene consisting of a twisted bundle non-fibrillating monofilament and a fibrillating network fiber, yielding
®
a high-performance concrete reinforcement system. FORTA-FERRO is used to reduce plastic and hardened
concrete shrinkage, improve impact strength, and increase fatigue resistance and concrete toughness. This
heavy-duty macrosynthetic fiber offers maximum long-term durability, structural enhancements, and effective
secondary/temperature crack control by incorporating a truly unique synergistic fiber system of long length design.
®
FORTA-FERRO is non-corrosive, non-magnetic, and 100% alkali proof.
APPLICATIONS
FORTA-FERRO® is mainly used with performance concrete applications such as slabs on ground, bridge decks,
shotcrete, composite metal decks, overlays, pavements, precast products – anywhere that steel reinforcement
reduction or replacement is the objective. Contact FORTA Corporation for design assistance.
INSTALLATION
®
Recommended dosage rate of FORTA-FERRO is 0.2% to 2.0% by volume of concrete (3 to 30 lbs. per cubic
yard) added directly to the concrete mixing system during, or after, the batching of the other ingredients and
mixed at the time and speed recommended by the mixer manufacturer (usually four to five minutes).
PHYSICAL PROPERTIES
Materials………….….Virgin Copolymer/Polypropylene
Form………………….Monofilament/Fibrillated Fiber System
Specific Gravity……..0.91
Tensile Strength…….83-96 ksi. (570-660 MPa)
Length…………..…...2.25” (54mm), 1.5” (38mm)
Color……………………..Gray
Acid/Alkali Resistance….Excellent
Absorption ………………Nil
Compliance………………A.S.T.M. C-1116
Compliance………………A.S.T.M. D-7508
Compliance………SDI C-2011 Standard 13.a.3
Certified…………………..UL # R18522
AVAILABILITY
FORTA-FERRO® can be purchased from FORTA Corporation or an authorized FORTA® products distributor,
dealer or representative.
PACKAGING
Convenient incremental pound or kilogram mixer-ready bag packaging.
WARRANTY
®
FORTA products are warranted to be free of defects in material and meet all quality control standards set by the
manufacturer. FORTA Corporation specifically disclaims all other warranties, express or implied. The exclusive remedy for
defective product shall be to replace the product or refund the purchase price. No agent or employee of this company is
authorized to vary the terms of this warranty notice. FORTA Corporation has no control over the design, production,
®
placement, or testing of the concrete products in which FORTA products are incorporated, and therefore FORTA Corporation
disclaims liability for the end product.
U. S. Patent Nos. 6,753,081 and 7,168,232. Additional patents pending.
C-FDFER5.15
FORTA Corporation’s technical recommendations regarding synthetic fiber characteristics are based on years of
®
engineering research and scores of concrete projects. FORTA has developed a simple “4-C’s” formula to help
the specifier choose the right fiber for any concrete project application. By making a decision with each of the
®
FORTA “4-C’s” categories – Configuration, Chemistry, Contents, and Correct Length–specifiers are assured of
obtaining the desired fiber performance level for a given project. The following 4-C’s formula specification has
®
been prepared to accommodate the stated reinforcement objective for this FORTA product grade.
REINFORCEMENT OBJECTIVE: To inhibit plastic and settlement shrinkage cracking prior to the initial set,
and to reduce hardened concrete shrinkage cracking, improve impact strength, and enhance concrete toughness
and durability as an alternate temperature/shrinkage reinforcement.
DIVISION – CONCRETE
SECTION – CONCRETE REINFORCEMENT
SUB-SECTION – SYNTHETIC FIBROUS REINFORCEMENT
Synthetic fibrous reinforcement shall be used in the areas noted in the structural specification and
denoted in plans, and shall comply with the following fiber characteristics:
1. Configuration – Fiber should be a macrosynthetic synergistic combination of a twisted-bundle
non-fibrillating monofilament and a fibrillating network fiber system.
2. Chemistry – Fiber shall be made of 100% virgin materials in the form of fully-oriented
copolymer/polypropylene, gray in color.
3. Contents – Fiber shall be used at a rate of ___% by volume of concrete, resulting in a dosage
of ___pounds per cubic yard [i.e. 0.2%, 3.0 lbs./cu. yd; 0.27%, 4.0lbs./cu. yd; 0.33%, 5.0 lbs./cu. yd;
0.5%, 7.5lbs./cu. yd; etc]
4. Correct Length – Fiber Length shall be 1 ½”, 38mm, 2 ¼”, 54mm.
Compliance: Fibers shall comply with A.S.T.M. C-1116 “Standard Specification for Fiber Reinforced
Concrete and Shotcrete” and A.S.T.M. D-7508 “Standard Specification for Polyolefin Chopped Strands for
®
Use in Concrete”. The approved product is FORTA-FERRO macrosynthetic fiber as manufactured by
FORTA Corporation, Grove City, PA, U.S.A.
Phone: 1-800-245-0306 or 1-724-458-5221;
Fax: 1-724-458-8331.
FORTA Corporation
100 Forta Drive, Grove City, PA 16127-6399 U.S.A.
1-800-245-0306 or 1-724-458-5221
Fax: 1-724-458-8331
www.forta-ferro.com
®
®
FORTA , FORTA-FERRO , and
are registered trademarks of FORTA Corporation
PRODUCT DESCRIPTION:
CM 9007 is an admixture made of advanced silicon emulsion formulated to be added during the mixing of cement,
water, and other aggregate medium. This liquid emulsion is recommended to be added by completely mixing with the
total water required for hydration prior into adding to the mix. This result to a complete homogenous mix, and ensures
efficient bonding to silicates during the hydration of cement.
CM 9007 will immediately bond with silica and block any fluid passages in the concrete matrix rendering it completely
sealed from any type of fluid penetration. The effect will prevent many other types of fluid to be blocked penetrating
its capillary walls. A microscopic membrane will form but will not exceedingly affect the surface tension of the walls,
thus enabling other coating materials to be applied. The gloss and sheen of the surface will not change.
CM 9007 provides long lasting protection against water vapor permeability, and resistance to staining and/or color
deterioration. The product will naturally protect color, and continuously provide a breathable porous substrate.
TECHNICAL DATA:
Appearance of Liquid: Opaque milky liquid
Specific Gravity: 0.982 – 0.986
pH: 8.0 – 9.0
Flash point, °C / °F: 90 / 194
Freeze thaw limit stability, °C / °F: 0 / 32
Shelf Life: 1-Year
Meets Federal and State VOC limit requirements for volatile organic components (VOC). Complies with South Coast
Air Quality Management District (SCAQMD) VOC limit.
ADDITION RATES:
Addition of CM 9007 can vary depending on the degree of water repellency required. Our recommended start rates
are as follows:
5.0 to 15.0 fluid oz / 100 - lbs of cement
150 to 450 milliliters / 100 – lbs of cement
Important Note: From out trials we found it effective to add CM 9007 as a solution in water (minimum of 50% water
required for hydration), particularly for low water and cement mix ratio prior into adding to the mix. All the aggregates
and cement must be added first, prior into adding CM 9007 in water solution. Do not intermix with other admixtures,
or add simultaneously to cause direct contact of fluids.
MIX CONDITIONS AND REQUIREMENT DURING CURING:
The concrete mix must be always homogenous to ensure good workability. For mix design formulations using regular
or super plasticizers commonly made from polycarboxylates, tests must be performed to hold water by at least 25%
of water from the mix. If additional water is required, add in increments to check for desired workability.
The material will conform to its original phase rheology, and will not alter properties of fluidity. For regular concrete
the slump will not change. However, if preparing an established SCC (self-consolidating concrete) mix with desired
flow, the water to cement mix ratio may need to be reduced.
The concrete may appear blotchy within 24-hours due to evidence of bonding occurring in the concrete matrix.
However, this will completely normalize to its natural color appearance as it continues to cure, will change rapidly in a
few hours. To accelerate expose the casted concrete to the sun to facilitate reaction of silicate bonding.
STORAGE AND DISPOSSAL:
The product must be stored in a cool and dry place, always seal container after using. The shelf-life of the product is
at least 1-year in 77 deg F storage condition, and longer depending on conditions. Avoid the material from freezing,
before using mix the product thoroughly until appearance is homogenous in appearance. Empty containers must be
disposed according to you local city, state, and federal guidelines. Do not throw liquid portions to any drains, avoid
spills, and always protect the environment.
PRODUCT DATA GUIDE: DB-6000 TRANSPARENT CONCRETE STAIN,
DB-6510 CLEAR SATIN CONCRETE SEALER, DB-6520 CLEAR GLOSS CONCRETE SEALER
And DB-6500-Concrete Cleaner
DB-6000 TRANSPARENT CONCRETE STAIN

PRODUCT DESCRIPTION DB6000: Mason’s Select Transparent Concrete Stain is a waterborne, 100% acrylic based
coating that takes advantage of the distinctive variations in the color, texture and porosity of concrete resulting in the same type
of beautiful multi-hued appearance that is found in many stone surfaces. Anticipate the kind of drifts in color, uneven variations
and mottling that are found in nature.
WHERE TO USE: Apply Transparent Concrete Stain to concrete patios, porches, steps, sidewalks, driveways, garage and
basement floors and other concrete or masonry surfaces.
6010 Adobe
6060 Fieldstone
6020 Patina Green
6070 Slate
6030 Flagstone
6080 Terra Cotta
6040 Brownstone
6090 Coal Black
6050 Sandstone
6095 Quartz White

PRODUCT DESCRIPTION DB6510, 6520 Clear Sealers: Mason’s Select Clear Concrete Sealers are durable, nonyellowing, 100% acrylic concrete and masonry sealers. They block out moisture while providing excellent resistance to hot tire
pick-up, UV rays, gasoline, oils, and other chemicals. May be used as a topcoat over Mason’s Select Transparent
Concrete Stain to provide added protection. Available in Satin (DB6510) and Gloss (DB6520) finish.
WHERE TO USE: Apply Clear Concrete Sealers to concrete patios, porches, steps, sidewalks, driveways, garage and
basement floors, stained concrete, unglazed tile, untreated brick, exposed aggregate, and other concrete or masonry surfaces.
KEY FEATURES:
WATER BASED: Easy soap and water clean up.
100% ACRYLIC RESIN: Transparent Concrete Stain and Clear Concrete Sealer contain the highest quality 100% Acrylic
Resin. This resin system offers outstanding adhesion, durability, color retention and water resistance. It also offers resistance
to wear from foot and vehicle traffic.
APPEARANCE: Transparent Concrete Stain is formulated in eight Factory Designed Colors, which give concrete the same
type of beautiful multi-hued appearance that is found in many natural stone surfaces. Sixteen additional Custom Intermix
Colors may be achieved by intermixing two of the standard colors together at a one-to-one ratio.
Clear Gloss and Clear Satin Concrete Sealers are truly clear coatings. They do not yellow. Clear Gloss gives a clear glossy
“wet look” appearance, while Clear Satin gives a clear matte finish.
CHEMICAL RESISTANCE: These stains and sealers have excellent resistance to chemicals such as brake fluid, transmission
fluid, motor oil, salt water, bleach, and gasoline.
HOT TIRE PICK-UP RESISTANCE: These stains and sealers are specially formulated to resist lifting from hot automobile tires.
MILDEWCIDE: These stains and sealers contain a highly effective mildewcide to inhibit the growth of mildew on the stained
surface.
V.O.C. COMPLIANT: These stains and sealers comply with all current V.O.C. regulations.
SURFACE PREPARATION: The success of a coating for concrete is always dependent on the proper surface preparation of
the concrete. The following steps will help you reach maximum results and longevity.
Page 1 of 4: PDG/6000-6500/10/31/03
ALWAYS START WITH A CLEAN AND DRY SURFACE: Concrete surfaces must be free of dirt, wax, grease, oil and other

contaminants. Clean entire surface with Mason’s Select Concrete Cleaner and rinse thoroughly. New concrete must cure for
at least 30 days prior to application. New or old, concrete must be dry prior to application. To test for moisture tape an 18”x18”
polyethylene sheet approximately 4 mils thick over the concrete. Leave in place for 16 hours. If there is no moisture
accumulated on the sheet you may proceed, if there is moisture then allow concrete to dry for several days and retest.
ALWAYS START WITH A ROUGH SURFACE: Because the product must penetrate to adhere, avoid surfaces that have been
previously coated, have been treated with a release or curing agent (e.g., “tilt-up” structures), or other contaminants. Test bare
concrete surface for absorption by sprinkling with water. Bare concrete surfaces that are especially smooth, non-porous or do
not readily absorb water must be profiled (process of roughening up the surface). Profiling smooth concrete will allow coating to
penetrate and adhere to the concrete. Coatings can peel or be rapidly worn away from smooth concrete. It is imperative to the
performance of coatings that the surface be coarse enough to allow penetration and adhesion. Profiling can be achieved by
etching, sanding or sand blasting. Concrete surfaces must be rough to the touch or have a texture as rough as 120-grit
sandpaper. This allows the coating to penetrate and adhere properly. Profiling or Etching the concrete prior to staining is highly
recommended for maximum product performance.
ETCHING: Use Mason's Select Safe Solution non-corrosive etching solution to etch and roughen concrete before staining or
coating. Simply apply product, let it work for thirty minutes, scrub with a push broom and rinse with water. Follow all label
directions and neutralize surface with Mason's Select Concrete Cleaner.
NOTE: Clear Sealers (Satin & Gloss) may be applied directly over Transparent Concrete Stain that is clean and dry.
PRODUCT PREPARATION: Stir thoroughly from bottom to top of container and occasionally during application. DO NOT
SHAKE. Shaking will create excessive air in product. If shaken, allow air to escape product before application.
THINNING-CLEAR SEALERS (SATIN & GLOSS): No thinning required.
THINNING-TRANSPARENT CONCRETE STAIN: Thinning required. Add 1 quart of water to 1 gallon of Transparent Concrete
Stain and stir thoroughly. Thinning is necessary to achieve proper penetration and appearance. TEST AREA: Always apply
product to a small test area before staining entire project to ensure desired color and appearance. NOTE: Color of wet
Transparent Concrete Stain is much different from color when dry.
0
0
APPLICATION PRECAUTIONS: Apply stain or sealer when the temperature is above 50 F. and below 90 F. Do not apply in
extreme heat of day or in direct hot sunlight. Concrete must be cool enough to allow full product penetration. Do not apply
product if rain is likely to occur within 24 hours. Cover all vegetation, or nearby areas not to be stained or sealed. Different
concrete types, textures and natural colors will affect finished tone. Keep container tightly closed when not in use.
APPLICATION -TRANSPARENT CONCRETE STAIN: For best results apply first coat using a pump-up type sprayer or
airless sprayer. NOTE: Attempting to apply the first coat solely with a brush, roller or pad applicator may result in lap lines since
the concrete may absorb the first coat faster than a brush, roller, or pad applicator can supply wet stain. When spraying, adjust
nozzle to the widest possible spray pattern. Spray stain with a broad sweeping motion just until it begins to “wet up” (get wet)
on the surface. Note that the color may not be apparent at this point, but will appear as the product dries. Do not over apply or
soak concrete. Do not allow product to pool or puddle on surface. One lightly sprayed coat is all that is necessary using this
application method. If desired a second coat may be applied after the first coat has dried for 4 hours. A second coat will result
in a darker tone than the first coat and offer added protection. A second coat should be applied as a thin coat since the first
coat has already sealed the concrete. The second coat can be applied by brush, roller, pad applicator, pump-up or airless
sprayer. If using a pump-up or airless sprayer, the second coat must be spread out to a smooth, even finish using a brush,
roller, or pad applicator. The staining process should go quickly, and we recommend that once a project is started it is
completed as one continuous process. If it is necessary to pause or stop long enough that the stain will dry, it is best to pick a
natural stopping point such as an expansion joint (groove) in the concrete.
APPLICATION -CLEAR SATIN AND CLEAR GLOSS CONCRETE SEALER: Apply with brush, roller, pad applicator, pumpup or airless sprayer. When spraying, adjust nozzle to widest possible spray pattern. Spray sealer with a broad sweeping
motion until it begins to “wet up” (get wet) on the surface. Do not allow product to pool or puddle on surface. One coat is all that
is necessary using this application method. NOTE: For added gloss and protection a second coat of Clear Gloss Concrete
Sealer may be applied after the first coat has dried for 4 hours. The second coat can be applied by brush, roller, pad applicator,
pump-up or airless sprayer. If using a pump-up or airless sprayer, the second coat must be spread out to a smooth, even finish
using a brush, roller, or pad applicator.
Page 2 of 4: PDG/6000-6500/10/31/03
PRODUCT PRECAUTIONS
• Prepare surface and use product in accordance with label instructions.
• Store product in cool, dry place.
• Test a small area before doing entire job.
• Close container after each use.
• Keep from freezing.
• If product is spilled on clothing, thoroughly wash before wearing again.
• Protect vegetation and surrounding areas. If product is spilled, soak up with non-organic absorbing material.
• Note: All painted or stained concrete surfaces may become slippery when wet. Not recommended for use on or
around swimming pools.
SAFE USE AND STORAGE: Do not take internally. When using, do not eat, drink or smoke. Wash hands after use. Avoid
prolonged contact with skin and breathing of vapors or mist. Use only in well ventilated areas. When spraying, use NIOSH
approved respirator mask. Wear protective clothing, gloves, goggles and apron. Keep container tightly closed when not in use.
0
Store at temperatures above32 F. to keep from freezing. WARNING: This product contains chemicals known to the state of
California to cause cancer and birth defects, or other reproductive harm. KEEP OUT OF REACH OF CHILDREN.
SPECIFICATIONS-TRANSPARENT CONCRETE STAIN:
Resin Type:
100% Acrylic Polymer
Solids Content (% by wt): 16% - 17%
Weight per Gallon:
8.45 - 8.5 lbs.
Viscosity: 25-30 sec. - #2 Zahn cup
V.O.C.:
Less than 250 grams per liter
Flash Point:
None
Thinning:
1-quart (32 fl. ounces) water to 1 gallon of product
0
Spread Rate (@77 F.):
First Coat: 100 - 200 sq. ft. per gallon (depending on porosity of surface)
Second Coat: 250 - 350 sq. ft. per gallon
Dry Time:
To Touch1 Hour
To Re-coat4 Hours
Foot Traffic24 Hours
Vehicle Traffic72 Hours
Sheen:
Satin
Clean up:
Clean brushes and equipment immediately using warm soapy water.
SPECIFICATIONS-CLEAR SATIN CONCRETE SEALER:
Resin Type:
100% Acrylic Polymer
Solids Content (% by wt): 16%
Weight per Gallon:
8.45 lbs.
Viscosity: 15 sec. - #2 Zahn cup
V.O.C.:
Less than 250 grams per liter
Flash Point:
None
Thinning:
None
0
Spread Rate (@77 F.):
First Coat: 100 - 200 sq. ft. per gallon (depending on porosity of surface)
Second Coat: 250 - 350 sq. ft. per gallon
Dry Time:
To Touch1 Hour
To Re-coat4 Hours
Foot Traffic24 Hours
Vehicle Traffic72 Hours
Clean up:
Clean brushes and equipment immediately using warm soapy water.
SPECIFICATIONS-CLEAR GLOSS CONCRETE SEALER:
Resin Type:
100% Acrylic Polymer
Solids Content (% by wt): 20%
Weight per Gallon:
8.48 lbs.
Viscosity: 15 sec. - #2 Zahn cup
V.O.C.:
Less than 250 grams per liter
Flash Point:
None
Thinning:
None
0
Spread Rate (@77 F.):
First Coat: 150 - 250 sq. ft. per gallon (depending on porosity of surface)
Second Coat: 250 - 350 sq. ft. per gallon
Dry Time:
To Touch1 Hour
To Re-coat4 Hours
Foot Traffic24 Hours
Vehicle Traffic72 Hours
Clean up:
Clean brushes and equipment immediately using warm soapy water.
WARRANTY: If you are not completely satisfied with the performance of this product after applying according to label
directions, manufacturer will replace the product or refund the purchase price at the manufacturer’s option. Proof of purchase,
complaint description, and photograph required. Manufacturer’s liability limited to refund of purchase price or product
replacement. In no event shall manufacturer be responsible for labor, personal injury, or damage.
Page 3 of 4: PDG/6000-6500/10/31/03
DB-6500 CONCRETE CLEANER

PRODUCT DESCRIPTION DB6500: Mason’s Select Concrete Cleaner is formulated to remove dirt, grime, oil, grease,
mildew stains and algae stains from concrete and masonry surfaces. Concrete Cleaner is non-flammable, fast acting, easy to
use, and 100% biodegradable.
WHERE TO USE: For use on concrete patios, sidewalks, driveways, garage and basement floors and other concrete or
masonry surfaces. For soil removal, removal of mold, mildew, and algae stains, oil and grease removal, and as a neutralizer for
acid etched concrete surfaces. Product is concentrated - 1 gallon makes 4 gallons, biodegradable, contains no phosphates,
and is non-flammable.
PREPARATION: Protect any aluminum surfaces (such as window frames) to prevent discoloration. Product will etch metal. If
product makes contact with glass, rinse thoroughly before it dries. Mist any nearby vegetation with water before and after
application.
APPLICATION: Shake well before using. May be applied to damp or dry concrete. Apply Concrete Cleaner with brush, roller
0
0
or pump-up sprayer. Use synthetic brushes or rollers only. Apply product at temperatures above 50 F. and below 90 F.
Do not apply in direct sunlight if possible. Keep Cleaner wet on surface by occasionally misting with water. Cleaner is not
effective when dry. If product dries on surface misting with water will reactivate its power.
GENERAL CLEANING & NEUTRALIZING: Mix 1 gallon of Concrete Cleaner to 3 gallons of water for cleaning concrete prior
to application of Transparent Concrete Stain or Clear Concrete Sealers. Product must be diluted at least to this ratio for pumpup sprayer application. Allow cleaner to remain wet on surface approximately 15 to 30 minutes before scrubbing with a bristle
brush or hard bristled broom. Rinse thoroughly. NOTE: Use this application method for neutralizing acid etched concrete
surfaces. One gallon will clean a total of 400-800 sq. ft. when diluted at a ratio of 1 gallon cleaner to 3 gallons water.
HEAVY DUTY CLEANING (OIL and GREASE): Concrete Cleaner is a thickened formula and should be used undiluted for
difficult areas such as oil and grease spots. Allow cleaner to remain wet on surface approximately 15 to 30 minutes before
scrubbing and rinsing. Old oil and grease spots may require more than one application for complete removal. One gallon will
clean a total of 100-200 sq. ft. when used as is (undiluted).
MAINTENANCE CLEANING: Mix 1/2 gallon of Concrete Cleaner to 3-1/2 gallons of water. Maintenance cleaning requires a
milder solution of cleaner to prevent removal of the existing coating. Apply product with brush, roller or pump-up sprayer. Allow
product to remain wet on surface approximately 15 minutes. Scrub with bristle brush and rinse with a garden hose. One gallon
will clean a total of 800-1600 sq. ft. when diluted at a ratio of 1/2 gallon cleaner to 3-1/2 gallons water.
RINSING: Test a small area by scrubbing with a bristle brush to determine if contaminants are loose and the surface is ready
for rinsing. When ready, scrub the surface with a firm bristle brush or long handled push broom. Rinse thoroughly with water
using a garden hose or pressure washer. Rinse any residue from plants.
PRODUCT PRECAUTIONS:
ACTIVE INGREDIENTS: Sodium Hydroxide, Sodium Metasilicate, Dipropylene Glycol Methyl Ether, and Surfactant
SAFETY INFORMATION: WARNING- Contains sodium hydroxide, sodium metasilicate and glycol ether. Harmful or fatal if
swallowed. Can cause eye and skin burns. KEEP OUT OF REACH OF CHILDREN. Wear rubber gloves, safety goggles and
plastic apron to prevent contact with eyes and skin. Concrete Cleaner becomes extremely slippery once applied. Work on small
enough areas to avoid walking on treated surface.
SAFE USE AND STORAGE: When using, do not eat, drink or smoke. Wash hands after use and before eating, drinking or
smoking. Product is corrosive; avoid contact with metals such as aluminum. Do not transfer contents into a metal container or
unlabeled container. Store in well ventilated area. Keep container tightly closed when not in use. KEEP OUT OF REACH OF
CHILDREN. Protect from freezing. For exterior use only.
WARRANTY: If you are not completely satisfied with the performance of this product after applying according to label
directions, manufacturer will replace the product or refund the purchase price at the manufacturer’s option. Proof of purchase,
complaint description, and photograph required. Manufacturer’s liability limited to refund of purchase price or product
replacement. In no event shall manufacturer be responsible for labor, personal injury, or damage.
Page 4 of 4: PDG/6000-6500/10/31/03
TECHNIC AL DATA SHEET
S O L I D CO LO R CO N C R E T E S TA I N
N O. 8 0 0 W H I T E
P R O D U C T I N F O R M AT I O N
BEHR® SOLID COLOR CONCRETE STAIN is a durable, water repellent, solid color stain. It is designed to help protect and enhance both
interior and exterior, and vertical and horizontal, concrete surfaces. This siliconized, 100% acrylic formula, forms a strong,
long-lasting opaque film on properly prepared surfaces.
RECOMMENDED USES:
COMPLIES WITH THE BELOW AS OF 3/22/2011
OTC
YES
SCAQMD
YES
CARB
YES
Use on properly prepared, interior or exterior surfaces, including: concrete, masonry walls, basements, patios, sidewalks,
driveways*, garage floors*, tennis courts, cement blocks, pillars and brick. Do not use on surfaces subject to hydrostatic pressure.
*Driveways and garage floors - Lack of proper surface preparation and/or excessive application can lead to automobile tires lifting
the product from the surface.
PRODUCT SPECIFICATIONS:
RECOMMENDED PRIMER / SYSTEMS:
CLEAN UP:
Tint Bases/Max Tint Load:
*No. 800 White 124 oz / 6 oz
No. 830 Deep Base 116 oz /14 oz
Sheen: 5-10 @85°
Vehicle Type: Siliconized 100% Acrylic
*Weight per Gallon: 10.0 +/- 0.2 lbs./gal
*% Solids:
By Volume: 28.9 +/- 2%
By Weight: 40.5 +/- 2%
VOC: <100 g/l
Flash Point: Not Applicable
Viscosity: 60-80 KU
*Recommended Film Thickness:
Wet: 4.0 Dry: 1.2 mils @ 400 SFPG
Wet: 2.7 Dry: 0.8 mils @ 600 SFPG
*Coverage: 400-600 Square Feet Per Gallon depending
on application method and substrate porosity. Does not
include the loss of material from spraying.
New or uncoated Masonry:
All surfaces must be clean, free of dust, chalk, oil, grease,
wax, polish, mold and mildew stains, loose and peeling
paint, rust and all other foreign substances.
• Behr Concrete & Masonry Bonding Primer No. 880
Clean all tools and equipment with soap and water. To
recycle or dispose of paint, contact your household refuse
collection service.
APPLICATION:
CAUTIONS/LIMITATIONS:
•
•
•
•
•
Protect from freezing.
For best results, apply at temperatures between
50°F - 90°F. Temperatures above 90°F may affect the
application such as drying to fast. Avoid painting in
direct sun. NOTE: If the surface is hot to the touch it
should be considered to hot to apply this coating. .
Avoid heavy traffic for 24 hours.
Allow two weeks before washing or cleaning
for full cure.
Shelf life under normal conditions is two
years unopened.
† WARNING! If you scrape sand or remove old paint, you
may release lead dust. LEAD IS TOXIC. EXPOSURE TO
LEAD DUST CAN CAUSE SERIOUS ILLNESS, SUCH AS
BRAIN DAMAGE, ESPECIALLY IN CHILDREN.
PREGNANT WOMEN SHOULD ALSO AVOID EXPOSURE.
Wear a NIOSH-approved respirator to control lead
exposure. Clean up carefully with a HEPA vacuum and
a wet mop. Before you start, find out how to protect
yourself and your family by contacting the National Lead
Information Hot line at 1-800-424-LEAD or log on to
www.epa.gov/lead. WARNING! This product contains
chemicals known to the state of California to cause cancer
and birth defects or other reproductive harm. WARNING!
Sanding or scraping pressure treated lumber may be
hazardous; wear appropriate protection.
Brush: Nylon/polyester
Roller: Use 1/4”-3/8” nap cover on smooth surfaces
and 1/2”-3/4” on rough, porous surfaces.
Airless Spray: At packaged consistency
Tip: .015”- .017”
Filter: 60 mesh
Thinning: (If required) No more than 1/2 pint of water
per gallon.
† Dry Time: @ 77° & 50% RH
Longer dry time may be required in cooler temperatures
and higher humidity.
† To Touch: 1 hour
† To Recoat: 2-4 hours
† Full Cure: 2 weeks
*This information is provided “as is” and no representations or warranties, either expressed or implied, or merchantability, fitness for a particular purpose or of any other
nature are made with respect to this information or to any product referred to in this information.
For MSDS or to consult with a BEHR® Certified Coatings Professional, call 1-800-854-0133 Ext. 2 (U.S.A. only). ©2011 BEHR PROCESS CORPORATION Santa Ana, CA 92704 U.S.A.
TM
Revised 8/2011
1 of 2
TECHNIC AL DATA SHEET
SOLID COLOR CONCRETE STAIN
N O. 8 0 0 W H I T E
SURFACE PREPARATION:
All surfaces must be clean, free of dust, chalk, oil, grease,
wax, polish, mold and mildew stains, loose and peeling
paint, rust, and all other foreign substances. Clean surfaces
with a detergent and water solution by scrubbing the
surface vigorously and rinse with a garden hose or a power
washer and allow drying.
Mildew Stains: All surfaces must be clean of mold and
mildew stains and dirt prior to coating. Remove mildew
stains with BEHR® Premium Mold & Mildew Stain Remover
No. 62 at full strength on exterior, mildew-stained surfaces
of all types including: wood, concrete, masonry, stucco,
stone, brick, vinyl and aluminum siding, composite, tile,
plastic, fiberglass and metals. Apply using a pump sprayer,
brush, mop or roller. Scrub the surface using a stiff bristle
broom or scrub brush. One gallon of the product will treat
200-250 sq. ft. (19-23 m2). Allow the product to work for
at least one minute to remove mildew stains. Do not allow
the product to dry on the surface. Rinse the surface and
surrounding area thoroughly with water from a garden
hose using the nozzle at normal pressure, or use a pressure
washer at a low setting (500-1200 PSI). DO NOT USE HIGH
PRESSURE as this may harm the wood. Prolonged exposure
on painted surfaces may damage finish. Use the product at
full strength. Interior: Use one part BEHR® Premium Mold
& Mildew Stain Remover No. 62 to three parts water (1:3
dilution). DO NOT USE FULL STRENGTH. Avoid contact
with clothing, carpet and fabrics. Apply using a clean cloth
or sponge. Thoroughly rinse the surface with fresh water.
Prolonged exposure on painted surfaces may damage finish.
Masonry: Cement Composition Panels/Siding,
Exterior Insulation and Finish Systems (EIFS) or
Synthetic Stucco:
New: All masonry surfaces must be cured at least 30 days
before painting. The pH must be 10.0 or lower prior to
coating. All surfaces must be clean, free of dust, chalk, mold
and mildew stains, loose and peeling paint and all other
foreign substances. Clean surfaces with a detergent and
water solution by scrubbing the surface vigorously and rinse
with a garden hose or a power washer at a low setting (5001200 PSI). DO NOT USE HIGH PRESSURE as this may harm
the substrate. Previously Painted Surface: All surfaces must
be clean, free of dust, chalk, mold and mildew stains, loose
and peeling paint and all other foreign substances. Clean
surfaces with a detergent and water solution by scrubbing
the surface vigorously and rinse with a garden hose or a
power washer and allow drying.
GENERAL INFORMATION:
IMPORTANT! DO NOT OPEN CAN WITHOUT READING
INSTRUCTIONS. FOR TINT BASES – DO NOT USE
WITHOUT THE ADDITION OF TINTING COLORANTS.
WARNING! This product contains chemicals known to
the state of California to cause cancer and birth defects
or other reproductive harm. WARNING! IRRITANT!
HARMFUL IF SWALLOWED. CONTAINS: ETHYLENE
GLYCOL. MAY CAUSE EYE, NOSE AND THROAT
IRRITATION. AVOID CONTACT WITH SKIN AND EYES
AND AVOID BREATHING OF VAPORS. WEAR EYE
PROTECTION AND PROTECTIVE CLOTHING. USE ONLY
WITH ADEQUATE VENTILATION. To avoid breathing
vapors, open windows and doors or use other means to
ensure fresh air entry during application and drying. If you
experience eye watering, headaches or dizziness, increase
fresh air. If properly used, a respirator (NIOSH approved for
organic vapor with P series particulate pre-filter) may offer
additional protection; obtain professional advice before
using. A dust mask does not provide protection against
vapors. Avoid contact with eyes and skin. Wash thoroughly
after handling. Close container after each use. FIRST AID:
If you experience difficulty in breathing, leave the area to
obtain fresh air. If continued difficulty is experienced, get
medical assistance immediately. In case of eye contact,
flush immediately with plenty of water for at least
15 minutes and get medical attention; for skin, wash
thoroughly with soap and water. If swallowed, get medical
attention immediately. CAUTION: KEEP OUT OF REACH
OF CHILDREN – DO NOT TAKE INTERNALLY.
Masonry: Stucco, Concrete, Cut Masonry Units
(CMUs), Split-Faced Block: The oil film on new,
galvanized metal must be removed before it is painted.
Remove oil film with a detergent and water solution. For
better paint adhesion, sand the surface with sandpaper,
steel wool, or by using BEHR®Concrete & Masonry Cleaner
& Etcher No. 991. Clean by scrubbing the surface with a
detergent and water solution, followed by a thorough
rinsing with clean water. New Surfaces: Wipe down clean
metal surfaces prior to painting with a vinegar solution,
one-part vinegar to five parts water (1:5). Bare metal must
be primed the same day it is cleaned. Metal: Remove all
rust and mill scale using sandpaper, steel wool, abrasive
blasting, or other abrading methods to create a profile
on the metal’s surface. Clean the metal by scrubbing the
surface with a detergent and water solution, followed by
a thorough rinsing with clean water. Bare metal must be
coated the same day it is cleaned.
*This information is provided “as is” and no representations or warranties, either expressed or implied, or merchantability, fitness for a particular purpose or of any other
nature are made with respect to this information or to any product referred to in this information.
For MSDS or to consult with a BEHR® Certified Coatings Professional, call 1-800-854-0133 Ext. 2 (U.S.A. only). ©2011 BEHR PROCESS CORPORATION Santa Ana, CA 92704 U.S.A.
TM
Revised 8/2011
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