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Transcription
English
Norgren manual part number : 11491-C00 WARNING These products are intended for use in industrial compressed air systems only. Do not use these products where pressures and temperatures can exceed those listed under ‘Technical Data’ (please refer to the relevant catalogue data sheet). Before using these products with fluids other than those specified, for non-industrial applications, life-support systems, or other applications not within published specifications, consult NORGREN. Through misuse, age, or malfunction, components used in fluid power systems can fail in various modes. The system designer is warned to consider the failure modes of all component parts used in fluid power systems and to provide adequate safeguards to prevent personal injury or damage to equipment in the event of such failure. System designers must provide a warning to end users in the system instructional manual if protection against a failure mode cannot be adequately provided. System designers and end users are cautioned to review specific warnings found in instruction sheets packed and shipped with these products. IMI NORGREN LIMITED P.O. BOX 22 EASTERN AVENUE LICHFIELD STAFFORDSHIRE WS13 6SB, UK Distributed by: Tel: +44 1543 265000 Fax: +44 1543 265811 www.norgren.com Installation and Operation Contents Introduction Page • Introduction 3 Your smart frl can help you - • Functions 4 • reduce your energy costs • Installation 5 • reduce your maintenance costs 7 8 8 • reduce your purchasing costs • Into an AS-i system • Into a Norgren ‘Excelon’ air line combination • Into a Norgren ‘Olympian’ air line combination • minimise your downtimes • minimise end-of-line product rejection rates • Set up - preparing your smart frl for use • can increase productivity • Setting the display language 9 9 • Setting the display units • Setting the inputs and outputs - I I I I I I want to be advised when to replace my filter elements want to be advised when to replenish the lubricant in my lubricator want to be advised of excessive or insufficient line pressure want to operate a device from the smart frl want to be advised when my next scheduled maintenance is due do not wish to use an input, output, pressure window or timer • minimise the risks to an operator’s health in breathable air applications 10 11 12 15 16 18 • Operation • I want to view the highest and lowest recorded line pressure levels 20 - Resetting to record new pressure data • I want to view how long my smart frl has been in service - Resetting the run time 21 • Need help? 22 • International Sales and Service The 2 module 3 Installation Functions FRONT Your smart frl can perform the following functions - LCD display • Can advise when filter element replacement is necessary ‘Function’ button • Can advise when replenishment of lubricant is necessary F Scroll up/down buttons 1 • Can advise of excessive or insufficient line pressures 2 3 • Can operate an external device, e.g. a soft start/dump valve Input/output LED indicators 4 • Can advise when your next scheduled maintenance is due AS-i input LED indicator • Can record the highest and lowest line pressures seen • Can record how long the smart frl has been in use 24V power LED indicator AS-i 24V AS-i input label (yellow) 24V power input AS-i input REAR Modular mounting block for installation into a Norgren assembly Input / Output connector details (FACE VIEW) 3 2 4 24V and Standard ASi connections (FACE VIEW) Output Input 1 Input 3 Input 2 4 1 5 Installation Installation Specification Installation into an AS-i system Your smart frl requires two power supplies to operate Communications System AS-i 2 wire serial interface I/O Configuration (hex) ID Code (hex) AS-i address (hex) AS-i Certificate Topology Length of AS-i line 3 inputs; 1 output F (Free) Initially set in EEPROM to 0 Applied for Tree Structure 100m (repeaters available for >100m) 5ms maximum 2 wire unshielded cable(AS-i Bus) 2 wire unshielded cable(Ext. Power) Cycle Time Cable Type Operating voltage and currents • an AS-i power supply • a +24V d.c. power supply The AS-i Bus is powered by a dedicated AS-i supply. This supply carries both a.c. data and low current d.c. so do not use any form of smoothing or filtering on the AS-i line. This connection is typically made using yellow AS-i cable. This is a flat, unshielded geometrically coded cable that (in conjunction with matching IDC connectors) ensures that the polarity of connection is always correct. AS-i Two Wire Cable (cross-section) 18 - 32V @ 125mA max (AS-i Bus) 20 - 28V d.c. (Ext. Power) If an external potential is used it must be a PELV voltage Current Drain 125mA max (AS-i Bus) 500mA max(Ext. Power) EMC Immunity EMC Emissions EN50082-2 EN50081-2(group 1, class A) Operating Temperature -20°C to +80°C Housing/Protection The ‘External Power’ line is powered by a separate, conventional +24V d.c. PELV power supply. This supplies the power for the output device. If you do not wish to use the output then this supply is not required. This connection is typically, though not necessarily, made using black AS-i cable. When assessing the necessary cable diameter for the external power line, assess the total loading and ensure that the sum of the volt drops between power supply and each unit is less than 2,4V (i.e. 10% of 24V). ABS casing with plastic membrane keypad and nitrile gaskets, IP65 rated Inputs and outputs Input sensor power supply current limit Output voltage supply Output load current 35mA total Typically operating voltage (AS-i Bus) less 2,5V 500mA max. (minimum line current detector threshold typically 50mA) Indication Green LED - AS-i Bus Green LED - Ext. Power Orange LEDs - inputs and output Full scale pressure readings (1) Due to the high security of data transfer, shielding is not normally necessary. However, in environments where the EMI levels are extraordinaril y high (around unshiel ded ignition or welding equipment, etc.), shielding is recommended. (2) The power for sensors is supplied by the AS-i yellow cable and is currently limited to a maximum of 35mA total. 10,2 bar (10 bar module) 17,4 bar (17 bar module) 6 7 Installation Set up Installation into a Norgren ‘Excelon’ air line combination This will apply if your smart frl module has a part number beginning ‘A74’. • Align then insert the lugs on either side of your ‘Intelligent FRL’ module into Excelon ‘Quikclamps’ • Position the smart frl module into your air line assembly aligning the ‘Quikclamps’ with the lugs on the connecting units • Flip up the front face(s) of the ‘Quikclamp’ and secure the connection using a 4mm Allen key Setting the display language (default is English) Your smart frl can display data in one of five languages - English(default), German, French, Italian or Spanish. CUR. PRESSURE xxx xxx 1. Current (default) display should read MAIN MENU 2. Press F twice for MAIN MENU Setup 3. Scroll down MAIN MENU to Setup SETUP 4. Press F Excelon ‘Quikclamp’ Language 5. Scroll down SETUP to Language LANGUAGE 6. Press F Installation into a Norgren ‘Olympian’ air line combination This will apply if your smart frl module has a part number beginning ‘A64’. 7. Scroll down to select your language • Place an ‘Olympian’ yoke connector over each lug on your smart frl module 8. Press • Position the smart frl module into your air line assembly aligning the lugs with those on connecting units CUR. PRESSURE display • Secure each connection using a 2,5mm Allen key F to confirm your selection and return to the English Deutsch Francais Italiano Espanol Setting the display units Your smart frl can display pressure data in one of four units - bar, MPa, kg/cm_ or psi. ‘Olympian’ yoke connector kit CUR. PRESSURE xxx xxx 1. Current (default) display should read 2. Press F twice for MAIN MENU Note: it is not necessary to install your smart frl in an air preparation assembly prior to programming. It can be hand held or simply placed on a desktop while programming is undertaken. MAIN MENU Setup 3. Scroll down MAIN MENU to Setup SETUP 4. Press F Setting up - notes • Pressing the F button once will illuminate the LCD display - it will remain illuminated for 90s; pressing it twice will take you to the MAIN MENU Units 5. Scroll down SETUP to Units SET UNITS 6. Press F • As you program your smart frl - after a period of inactivity (90s) the display will revert back to it’s default reading (‘CUR. PRESSURE’), the backlight will extinguish and any changes made within the menu system will be ignored. By pressing F at the end of each programming exercise to return to the default display (‘CUR. PRESSURE’), changes made within the menu system will be saved 7. Scroll down to select your pressure display unit 8. Press F to confirm your selection and return to the CUR. PRESSURE display 8 9 bar MPa kg/cm_ psi Set up Set up I want to be advised when to replace my filter elements I want to be advised when to replenish the lubricant in my lubricator • Each filter needs to be fitted with an electrical service life indicator. Please refer to the ‘Air Line Equipment’ section in our ‘Yearbook’ for further information • Each lubricator needs to be fitted with a liquid level switch. Please refer to the ‘Air Line Equipment’ section in our ‘Yearbook’ for further information • Connect your liquid level switch to one of the inputs on your smart frl module - please note: if you wish to use the ‘pressure window’ function ‘Input 1’ cannot be used • Connect your electrical service life indicator to one of the inputs on your smart frl module - please note: if you wish to use the ‘pressure window’ function ‘Input 1’ cannot be used • The corresponding LED on the front panel of the module will light • The corresponding LED on the front panel of the module will light • ‘Name’ the input. • ‘Name’ the input 1. Current (default) display should read 1. Current (default) display should read Service Life Indicator 3 1 2. Press F twice for MAIN MENU CUR. PRESSURE xxx xxx MAIN MENU 3. Scroll down MAIN MENU to Setup Setup SETUP I/O Config 3 6. Press F 7. Scroll down to select your input 2 4 1 Smart FRL Input 8. Press F 9. Scroll down to select the ‘name’ you wish to apply 10. Press F 2. Press F twice for MAIN MENU 3 1 3. Scroll down MAIN MENU to Setup CUR. PRESSURE xxx xxx MAIN MENU Setup 4. Press F 4. Press F 5. Scroll down SETUP to I/O Config Lubricator Liquid Level Switch SET I/O CONFIG Input x INPUT X CONFIG Filter x Coal. Filter x to confirm your selection and return to the SETUP 5. Scroll down SETUP to I/O Config 6. Press I/O Config F SET I/O CONFIG 3 4 7. Scroll down to select your input or output Input x 2 8. Press F 1 INPUT X CONFIG Smart FRL Input 9. Scroll down to select the ‘name’ you wish to apply 10. Press F Lubrication x to confirm your selection and return to the CUR. PRESSURE display CUR. PRESSURE display • When it becomes necessary to replace the filter’s element the electrical service life indicator will send a signal to the input. The input’s ‘name’ will then appear on the LCD display which will begin to flash to attract attention. A signal will be sent back to the AS-i host warning of a fault. The corresponding LED on the front panel of the module will extinguish Filter x Blocked • Press F to acknowledge the warning. This will reset the smart frl to it’s default display. The remote warning will remain active. No further warnings will be given. 10 • When it becomes necessary to replenish the lubricator’s oil the liquid level switch will send a signal to the input. The inputs ‘name’ will then appear on the LCD display which will begin to flash to attract attention. A signal will be sent back to the AS-i host warning of a fault. The corresponding LED on the front panel of the module will extinguish. Oil Level x Low • Press F to acknowledge the warning. This will reset the smart frl to it’s default display. The remote warning will remain active. No further warnings will be given. 11 Set up Set up I want to be advised of excessive or insufficient line pressure 8. Press F • There are two methods that can be employed 9. Press the • by setting a ‘pressure window’ within the smart frl module • by using external pressure switches and keys to set the value for each digit. Pressing the F key will take you along to the next digit. Repeat for all three digits. LOWER LIMIT xx.x bar UPPER LIMIT xx.x bar Setting a ‘pressure window’ • A ‘pressure window’ requires you to set a low pressure limit and a high pressure limit. The smart frl will advise you if line pressure falls outside of these limits • If a ‘positive’ output was selected, a ‘rising pulse’ symbol will display on the LCD CUR. PRESSURE xxx xxx bar • Note! The ‘pressure window’ function automatically disables ‘Input 1’ • If a ‘negative’ output was selected, a ‘falling pulse’ symbol will display on the LCD CUR. PRESSURE xxx xxx bar • The smart frl will ask you whether you require a ‘negative’ output or a ‘positive’ output. Which output you choose depends on the configuration of your AS-i host. • Regardless of whether a ‘positive’ or ‘negative’ output is chosen, if the line pressure stays within the limits you have set, LED ‘1’ on the front panel of the module will light ‘Positive’ output - when line pressure falls within the ‘window’ a ‘1’ signal is sent to the host Within 1 0 • If pressure falls outside the set limits LED ‘1’ will extinguish. A signal will be sent back to the host. The type of signal sent back will depend on whether a ‘positive’ or a ‘negative’ output has been selected - see p. 12 1 Outside Outside 0 ‘Negative’ output - when line pressure falls within the ‘window’ a ‘0’ signal is sent to the host 1 Pressure Switch (Normally Closed) Pressure Switch (Normally Open) 1 1 1 Outside Outside Within 0 0 2 3 2 3 CUR. PRESSURE xxx xxx 1. Current display should read 2. Press F twice for MAIN MENU MAIN MENU 3. Scroll down MAIN MENU to Setup Setup 4. Press F SETUP 5. Scroll down SETUP to Press. Window 6. Press F Press. Window SET P. WINDOW 7. Scroll down to select either a positive or negative output 12 3 4 3 4 2 1 2 1 Smart FRL Input Smart FRL Input Set as +ve o/p 13 Set up Set up Using external pressure switches • Press F to acknowledge the warning. This will reset the smart frl to it’s default display. The remote warning will remain active. No further warnings will be given • You need a suitable external device such as the pressure switch pictured. Please refer to the ‘Air Line Equipment’ section in our ‘Yearbook’ for further information I want to operate a device from the smart frl • If your pressure switch is adjustable, set it to the pressure setting required for your application • The smart frl features one output which can be used to operate a device requiring a 24V d.c. signal. This output may be activated or de-activated by a suitable command message from the host over the Fieldbus. • Connect your switch to one of the inputs on the smart frl module • Connect the device to the ‘Output’ on the smart frl module • Providing the line pressure is sufficient in relation to the switch setting, the corresponding LED on the front panel of the module will light - this applies if your switch is ‘normally closed’; if your switch is ‘normally open’ the corresponding LED will remain unlit until a ‘fault’ occurs • ‘Name’ the output CUR. PRESSURE xxx xxx 1. Current (default) display should read External Device • ‘Name’ the input 2. Press F twice for MAIN MENU CUR. PRESSURE xxx xxx 1. Current (default) display should read 2. Press F twice for MAIN MENU MAIN MENU 3. Scroll down MAIN MENU to Setup Setup 4. Press F I/O Config 6. Press F SET I/O CONFIG 7. Scroll down to select the relevant input 8. Press F Input 1 Input 2 INPUT X CONFIG 9. Scroll down to select the ‘name’ you wish to apply 14 3. Scroll down MAIN MENU to Setup MAIN MENU Setup 4. Press F SETUP 6. Press F I/O Config 3 4 7. Scroll down to select the output 8. Press F Output 2 1 Smart FRL Output 9. Scroll down to select the ‘name’ you wish to apply 10. Press SET I/O CONFIG F to return to the CUR. PRESSURE display OUTPUT CONFIG Output Soft Start Dump Valve Safety Valve Valve Press. Sw. x • When the output is activated by the host the corresponding LED on the front panel of the module will light. When the output is de-activated by the host the corresponding LED on the front panel of the module will extinguish 10. Press F to return to the CUR. PRESSURE display • When the pressure switch is activated it will send a signal to the input. The input’s ‘name’ will then appear on the LCD display which will begin to flash to attract attention. A signal will be sent back to the AS-i host warning of a fault. The corresponding LED on the front panel of the module will extinguish +VE 5. Scroll down SETUP to I/O Config SETUP 5. Scroll down SETUP to I/O Config 0V Pressure Input x Error • If the output has been activated but the current is <50 mA, e.g. if the connecting cable has been cut, the output will remain ‘live’ but the LCD will flash an error message 15 Output Not Connected Set up Set up I want to be advised when my next scheduled maintenance is due • The smart frl features two timers. These can be set to run over a particular time period measured in days • When the timer has counted down to zero the LCD display will flash a *warning message. Press F to acknowledge the warning. This will reset the smart frl to it’s default display. No further warnings will be given. • Establish the time period until your next scheduled maintenance is due • Input this time period into the smart frl module. When air pressure is applied the timer will begin to count down from this value until it reaches zero CUR. PRESSURE xxx xxx 1. Current (default) display should read 2. Press F twice for MAIN MENU MAIN MENU 3. Scroll down MAIN MENU to Timer 1 (or Timer 2) 4. Press F TIMER 1 5. Scroll down TIMER 1 to Timer Period 6. Press F Timer Period TIMER 1 PERIOD 7. Input the desired timer period up to a maximum of 999 days Press the Timer 1 and xxx days keys to set the value for each digit. • *To select your warning message TIMER 1 10. Repeat steps 1 - 4 Timer Config 11. Scroll down TIMER 1 to Timer Config TIMER 1 CONFIG 12. Press F 13. Scroll down to select the ‘name’ you wish to apply 14. Press F to confirm and return to the CUR. PRESSURE I want to view how long the timer has left to run CUR. PRESSURE xxx xxx 2. Press F twice for MAIN MENU MAIN MENU 3. Scroll down MAIN MENU to Timer 1 (or Timer 2) • You now need to ‘load’ the timer 10. Repeat steps 1 - 4 above. TIMER 1 11. Scroll down TIMER 1 to Reload Timer Reload Timer 12. Press F to confirm and return to the CUR. PRESSURE 4. Press F CUR. PRESSURE xxx xxx • If you wish to program a regular period for scheduled maintenance - once the timer has expired if you wish to retain the same time period simply reload the timer 16 Timer 1 TIMER 1 5. Scroll down TIMER 1 to Timer Value Timer Value 6. Press F to view how long in days the timer has left to run 7. Press F to return to the CUR. PRESSURE display display • To indicate that the timer has been enabled and is counting a ‘clock’ symbol will display on the LCD. A timer will not begin counting until air pressure is applied Timer 1 Run Time End Element Check Oil/Lube Check Service Units display 1. Current (default) display should read Pressing the F key will take you along to the next digit. Repeat for all three digits. Timer x Expired TIMER 1 VALUE xxx days Please note: timers will only count when air pressure is applied. They will stop when pressure is turned off. If you wish to maintain your frl after it has been in service for a certain period, the smart frl will only count the time periods when air has been applied, that is the time periods when the frl has truly been in service. 17 Set up Set up I do not wish to use an input, output, pressure window or timer 6. Press F SET P. WINDOW • If you do not wish to use these functions you need to disable them 7. Scroll down SET P. WINDOW to Disable Disable Disabling an input or output CUR. PRESSURE xxx xxx 1. Current (default) display should read 8. Press F to confirm and return to CUR. PRESSURE display • The previously displayed ‘pulse’ symbol will now be absent 2. Press F twice for MAIN MENU MAIN MENU 3. Scroll down MAIN MENU to Setup Setup 4. Press F SETUP 5. Scroll down SETUP to I/O Config I/O Config 6. Press F SET I/O CONFIG 7. Scroll down to select the required input or output Input 1 Input 2 Input 3 Output 8. Press F 2. Press F twice for MAIN MENU MAIN MENU TIMER 1 5. Scroll down TIMER 1 to Timer Config Timer Config TIMER 1 CONFIG 7. Scroll down and select Disable 8. Press • Disabling an input or output tells the host that it’s condition is ‘satisfactory’ Disable F to confirm and return to CUR. PRESSURE display • The previously displayed ‘clock’ symbol will now be absent Disabling the pressure window function (this will free ‘Input 1’) CUR. PRESSURE xxx xxx • Disabling a timer tells the host that ‘satisfactory’ it’s condition MAIN MENU 3. Scroll down MAIN MENU to Set Up Setup 4. Press F SETUP 5. Scroll down to Press. Window Press. Window 18 Timer 1 6. Press F to confirm and return to CUR. PRESSURE display 2. Press F twice for MAIN MENU CUR. PRESSURE xxx xxx 1. Current (default) display should read 4. Press F Disable 1. Current (default) display should read Disabling a timer 3. Scroll down MAIN MENU to Timer 1 (or Timer 2) INPUT X 9. Scroll down and select Disable 10. Press F • Disabling the pressure window tells the host that it’s condition is ‘satisfactory’ 19 is Operation Operation I want to view the highest and lowest recorded pressure levels CUR. PRESSURE xxx xxx 1. Current (default) display should read 2. Press F twice for MAIN MENU MAIN MENU 3. Scroll down MAIN MENU to Stored Data 4. Press F 7. Press Stored Data STORED DATA 5. Scroll down STORED DATA to Show Hi Press or Show Lo Press 6. Press F levels I want to view how long my smart frl has been in service to view the highest or lowest recorded pressure F to return to the CUR. PRESSURE display Show Hi Press Show Lo Press MAX. PRESSURE xxx xxx MIN. PRESSURE xxx xxx Resetting to record new pressure data 2. Press F twice for MAIN MENU MAIN MENU 3. Scroll down MAIN MENU to Stored Data 4. Press F 6. Press display Stored Data STORED DATA 5. Scroll down STORED DATA to Clear Hi Press or Clear Lo Press F to clear and return to the CUR. PRESSURE 20 2. Press F twice for MAIN MENU MAIN MENU 3. Scroll down MAIN MENU to Stored Data Stored Data 4. Press F STORED DATA 5. Scroll down STORED DATA to Show Run Time 6. Press F to view the run time, from when it was last reset, in days (up to a maximum of 999 days) 7. Press Show Run Time RUN TIME xxx days F to return to the CUR. PRESSURE display Resetting the run time CUR. PRESSURE xxx xxx 1. Current (default) display should read CUR. PRESSURE xxx xxx 1. Current (default) display should read Clear Hi Press Clear Lo Press CUR. PRESSURE xxx xxx 1. Current (default) display should read 2. Press F twice for MAIN MENU MAIN MENU 3. Scroll down MAIN MENU to Stored Data Stored Data 4. Press F STORED DATA 5. Scroll down STORED DATA to Clear Run Time 6. Press F to return to the CUR. PRESSURE display 21 Clear Run Time Need help? Need help? International Sales and Service Australia IMI Norgren Pty. Ltd. 33 South Corporate Avenue Rowville Victoria, 3178 Tel: ++61 3 921 30 800 Fax: ++61 3 921 30 890 Austria IMI Norgren GmbH Industriezentrum NÖ-Süd Straße 2 2351 Wiener Neudorf Tel: ++43 22 36 63 520 0 Fax: ++43 22 36 63 520 20 Belgium and Luxembourg IMI Norgren S.A. Rue des Trois Arbres 62 1180 Brussels Tel: ++32 2 376 60 20 Fax: ++ 32 2 376 26 34 Brazil IMI Norgren Herion Ltda Av. Eng. Alberto de Zagottis 696 A Sao Paulo SP CEP 04675-230 Tel: ++55 11 522 10 66 Fax: ++55 11 523 22 59 Canada IMI Norgren Ltd 3067 Jarrow Avenue, Mississauga Ontario L4X 2C6 Tel: ++1 905 625 4060 Fax: ++1 905 625 9501/8273 China IMI Norgren Pneumatics (Shanghai) Co. 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