MT-9000™ NH3 Manual - Micro

Transcription

MT-9000
Automatic Spray Rate Controller
Reference Manual
for NH3 Control
TM
MT-9000 Series
™
Automatic Liquid, Anhydrous and Dry Rate Control System
Reference Manual
The MT-9000 Series is an electronic monitor and control system that can help you achieve maximum yields and operate more
cost-effectively by providing the information you need to maintain proper application rates of liquid, anhydrous ammonia
and dry material. The MT-9000 Series is designed for easy installation and operation. However, since each installation will vary
depending on your equipment, please take time to familiarize yourself with this manual and the actual components before
beginning. Following the procedures described in this manual will ensure proper performance and help avoid problems or
questions once you are in the field.
This manual is written for the MT-9600 Model MT96-99-VR, which may be used for English, Metric or Turf measurement. Please
read the manual carefully and follow the instructions as they apply to your usage.
If you do encounter a problem that cannot be corrected by reviewing this manual, consult your dealer or distributor, or contact
a Micro-Trak technician for assistance.
Toll free in U.S. or Canada: (800) 328-9613 or (507) 257-3600
Fax: (507) 257-3001
www.micro-trak.com • [email protected]
P.O. Box 99
111 East LeRay Avenue
Eagle Lake, MN 56024-0099
©1999 • Micro-Trak Systems, Inc. • Printed in the U.S.A.
2
Micro-Trak® Warranty
Micro-Trak (herein “Seller”) warrants to the original purchaser (herein “Buyer”) that, if any product or part of the product
(herein “part”) proves to be defective in material or workmanship, upon inspection and examination by Seller, within one (1)
year from the original date-of-purchase, and is returned to Seller with dated proof-of-purchase, transportation prepaid, within
thirty (30) days after such defect is discovered, Seller will, at their option and sole discretion, either repair or replace said part,
except that the warranty for expendable parts, including but not limited to, light bulbs and batteries shall be thirty (30) days
from the original date-of-purchase. Said warranty is valid only when the part has been installed, operated and maintained in
strict accordance with the procedures outlined in the manual. Any damage or failure to said part resulting from abuse, misuse,
neglect, accidental or improper installation or maintenance, unauthorized modification, use with other products or attributable
to acts of God, as determined solely by the Seller, will invalidate the warranty. Said part will not be considered defective if it
substantially fulfills the performance specification. Buyer shall be responsible for all maintenance services, if any, all in strict
accordance with the procedures outlined in the manual. The warranty does not include labor, installation, replacement parts
or repairs, delivery of replacement parts or repairs or time and travel. Said warranty is nontransferable.
The foregoing warranty is exclusive and in lieu of all other warranties of merchantability, fitness for purpose and of any other
type, whether express or implied. The Seller’s liability, whether in contract, in tort, under any warranty, in negligence or
otherwise, shall not exceed the return of the amount of the purchase price paid by the Buyer, and under no circumstance shall
the Seller be liable for special, indirect or consequential damages. Seller neither assumes nor authorizes anyone to assume for it
any other obligation or liability in connection with said part. No action, regardless of form, arising out of the transactions under
this agreement may be brought by the Buyer more than one (1) year after the cause of action has occurred.
Seller agrees to extend the term of the foregoing warranty period should the Buyer return completed warranty registration
information, with dated proof-of-purchase, to the Seller within one (1) year from the original date-of-purchase. All conditions
and limitations of said foregoing warranty, except the term of said foregoing warranty, shall apply. Said term shall be extended
to a total of three (3) years from the original date-of-purchase on display consoles and network communication modules, as
defined by Seller, and said term shall be extended to a total of two (2) years from the original date-of-purchase on all other
parts, except that the warranty for expendable parts, including but not limited to, light bulbs and batteries shall be thirty (30)
days from the original date-of-purchase and except that the warranty for parts manufactured by someone other than the
Seller, including but not limited to, shutoff and control valves, DGPS receivers, memory cards and drives, mapping software,
flowmeters and pressure sensors shall be one (1) year from the original date-of-purchase.
Buyer accepts these terms and warranty limitations unless the product is returned to Seller, via proper distribution channels
and approved return authorization, with dated proof-of-purchase, transportation prepaid, within fifteen (15) days from the
date-of-purchase for refund of the purchase price.
Units under warranty should be sent prepaid, with dated proof-of-purchase, within thirty (30) days of discovering defect, to
the address below:
Mail and UPS:
Micro-Trak Systems, Inc.
Attn: Service Department
P.O. Box 99
111 East LeRay Avenue
Extended Warranty Option
It’s simple! Just complete the enclosed registration card(s) for this product
and mail it in and we’ll extend your warranty for up to three years*, at no additional charge.
Mail in your registration card today!
Registration card information is for internal use only.
* Some limitations apply. See warranty statement for details.
At Micro-Trak Systems, we believe a product that delivers quality and performance at a low cost is what is needed to help
today’s operator and the operator of the future.
It is our goal to provide operators with a line of electronic equipment that will help build and maintain an efficient and
profitable operation.
We thank you for your purchase and hope that we can be of service to you in the future.
3
Table of Contents
Warranty...................................................................................................................................................................................... 3
Table of Contents....................................................................................................................................................................4-5
Component Parts and Assembly Hardware.......................................................................................................................6-7
Installation..............................................................................................................................................................................8-18
Required Tools..............................................................................................................................................................................................8
Mounting the Display Console...............................................................................................................................................................8
Electrical Installation..................................................................................................................................................................................8
Speed Sensor Installation.................................................................................................................................................................. 9-10
Magnets..................................................................................................................................................................................................9
Attaching Magnets.......................................................................................................................................................................... 10
Connecting the Speed Sensor Cable................................................................................................................................................ 10
Connecting the Run/Hold Sensor Cable.......................................................................................................................................... 11
Speed Sensor Options............................................................................................................................................................................ 11
NH350 Kit Installation............................................................................................................................................................................. 12
Equalizer Kit Installation........................................................................................................................................................................ 13
Raven Super Cooler Kit Installation................................................................................................................................................... 14
NH3500 Vapor Tube Installation......................................................................................................................................................... 15
Raven Super Cooler Vapor Tube Installation................................................................................................................................. 15
Installing Pressure Sensor..................................................................................................................................................................... 16
Electrical.......................................................................................................................................................................................................16
MT-900 NH3 System Diagram............................................................................................................................................................. 17
MT-9000 NH3 Wiring Diagram............................................................................................................................................................ 18
Console Functions.................................................................................................................................................................... 19
Calibration........................................................................................................................................................................... 20-29
Introduction to Calibration................................................................................................................................................................... 20
“Special” Calibration..........................................................................................................................................................................20-23
Entering “Special” Calibration Values.................................................................................................................................20-23
Units of Measure....................................................................................................................................................................... 20
Material Type, Servo Type...................................................................................................................................................... 21
Servo Polarity, Boom Shutoff Valve Type, Boom Valve Setting, Tank Alarm Set Point, Tank Size.............. 22
Exiting “Special” Calibration................................................................................................................................................. 23
Special Factory-loaded Calibration Values...................................................................................................................... 23
Standard Calibration.........................................................................................................................................................................24-29
Entering Standard Calibration.................................................................................................................................................... 24
Entering Standard Calibration Values................................................................................................................................24-29
Target Rate, Adjust Rate......................................................................................................................................................... 24
Boom Width, Min Flow........................................................................................................................................................... 25
Flowmeter, Distance................................................................................................................................................................ 26
Determining Wheel Circumference.......................................................................................................................................... 26
Fine-tuning Speed/Distance Calibration................................................................................................................................ 27
Fine-tuning Flowmeter Calibration.......................................................................................................................................... 28
Standard Factory-loaded Calibration....................................................................................................................................... 29
Exiting Standard Calibration........................................................................................................................................................ 29
4
Table of Contents (cont)
Operation............................................................................................................................................................................. 30-32
Display Area, Power Switch, Auto/Man/Hold Switch, “+/- Switch, Boom Switches........................................................ 30
Rate Button, Tank Button, Test Button, Reset Button................................................................................................................. 31
Rotary Dial................................................................................................................................................................................................... 31
Warning Device, Light Sensor, Variable Rate Technology........................................................................................................ 31
Resetting System Counters................................................................................................................................................................... 32
Field Operation......................................................................................................................................................................................... 32
Troubleshooting................................................................................................................................................................. 33-37
General.........................................................................................................................................................................................................33
Checking Individual Components...................................................................................................................................................... 34
Checking Console Inputs....................................................................................................................................................................... 35
Plumbing Panel Harness........................................................................................................................................................................ 36
Flowmeter Cleaning and Assembly................................................................................................................................................... 37
Appendices.......................................................................................................................................................................... 38-43
Appendix A: Optional Speed Sensor Mounting Installation..............................................................................................39-40
Appendix B: Conversion Chart............................................................................................................................................................ 41
Appendix C. Replacement Parts......................................................................................................................................................... 42
Appendix D: Glossary of Terms........................................................................................................................................................... 43
5
Component Parts and Assembly Hardware
Before beginning installation, check the carton contents for the following items:
MT-9000
TM
Automatic Spray Rate Controller
POWER ON
FLOW RATE
SPEED
TOTAL FLOW
TOTAL AREA
FIELD FLOW
FIELD AREA
RATE 1
RATE 2
ON
RATE 3
BOOMS
TARGET RATE
MIN. FLOW
ADJUST RATE
FLOWMETER
BOOM WIDTH
DISTANCE
TANK
TEST
OFF
RESET
AUTO
MAN
HOLD
OFF
Terminal Kit
P/N 13270
Reference Manual
for NH3 Control
Console Mount Kit
P/N 13254
MT-9000 Series Console
P/N 13253
Reference Manual
P/N 13797
A B
C D
E
A
B
C
D
E
A
D
B
C
D
E
C
B
B A
E D C
E
A
A
20’ 3-Pin M/P Power Harness
P/N 13221
10’ 10-Pin M/P
Main Harness
P/N 13276
15’ 10-Pin M/P Extension Cable
P/N 13222
14” Nylon Cable Ties
P/N 12910
5’ Hall-effect Flow Sensor Cable
with Threaded Sensor Connector
Green Body
Speed Sensor Kit P/N 01531
Including items A-G, below:
E. Magnets (6)
P/N 12069
(2 in hardware bag)
A. 5’ Hall-effect Speed/Flow Sensor Cable
P/N 13096
C. 15’ 3-Pin Extension
Cable M/P 150
P/N 13207
B. 14” Nylon Cable Ties (10)
P/N 12910
F. Magnet Clips (6)
P/N 10080
D. Speed Sensor
Mounting Bracket
P/N 10013
6
G. Hardware Bag
P/N 13251
Component Parts and Assembly Hardware (cont)
NH3500 Kit • P/N 01120
Equalizer Kit • P/N 01125
Control Kit for Raven Super Cooler • P/N 01121
7
Installation
Tools Needed to Install MT-9000
Mounting the Display Console
•
•
•
•
•
Select a mounting location which seems most workable,
and that best fits your needs. It should be convenient to
reach and highly visible to the operator. Do not install
in a position that obstructs the view of the road
or work area. Whenever possible, avoid locations that
expose the console to direct sunlight, high temperature,
strong chemicals or rain.
Screwdrivers
Set of Wrenches
Electric Drill and Bits
12-Volt Test Light Bench Vise
•
•
•
•
•
Pliers
Wire Cutter
Hacksaw
Center Punch
Hammer
Illustration 1
Place the mounting bracket in the selected location, mark
holes, drill 1/4” (7 mm) holes and mount bracket with bolts,
lockwashers and nuts provided. (If bolts are not practical, use
self-tapping screws.) See Illustration 1.
POWER ON
FLOW RATE
SPEED
Place the console in the “U” bracket and install the console
knobs through the bracket, placing a rubber washer over the
threaded stud. Position the console to the proper viewing
angle and tighten the knobs securely. See Illustration 1.
RATE 1
ON
RATE 2
RATE 3
BOOMS
TOTAL AREA
TOTAL FLOW
FIELD AREA
FIELD FLOW
TARGET RATE
MIN. FLOW
ADJUST RATE
FLOWMETER
BOOM WIDTH
DISTANCE
TANK
TEST
OFF
RESET
AUTO
MAN
OFF
HOLD
Electrical Installation
Illustration 2
The MT-9000 Series must be connected to a 12-volt DC elec
trical system. Power is connected directly to the battery. The
MT-9000 Series has an ON/OFF switch on the console to turn
the power off when the system is not being used.
20.0 Amp in-line Fuse Required
Hot
(White)
C
B
A
Ground
Locate the power cable harness and connect to
the mating connector on the console. Connect the
blue chassis ground wire to a good frame ground. See
Illustration 2. Make sure there is good metal-to-metal contact.
Route the power cable from the console to the battery. Cut
excess length. In routing cable to battery, avoid areas where
the cable may be subjected to abrasion or excessive heat.
Install the in-line fuse provided with the kit as illustrated,
on the white wire, to protect the circuit. Connect the WHITE
wire (hot) to the positive battery terminal. Attach the BLACK
wire (ground) to a screw or bolt on the equipment frame.
See Illustration 2. Be sure there is good metal-to-metal con
tact.
Chassis
Ground
(black)
NOTE: For Negative Ground Systems Only
Your MT-9000 Series is equipped with an electronic memory
which does not require a constant supply of power to retain
daily totals or calibration values. The advantage with this
type of memory is that it conserves battery power and will
not discharge the vehicle’s battery when equipment is not
in use.
8
Installation (cont)
Locate the Following Parts
Speed Sensor Installation
•
•
•
•
•
Please Note: If you have purchased a Trak-Star speed
sensor, disregard the following section on magnetic
speed sensors and install the Trak-Star as described in the
instructions included with the unit. (Please refer to page 12
for additional speed sensor options.)
Speed Sensor Cable
Mounting “L” Bracket
Magnet Clips
Magnets
Cable Ties
S
Magnets
Illustration 3A
Please read the following information about magnet spacing
and polarity.
The number of magnets that must be used depends on
the size of your tire and where you mount the sensor. The
general rule for tractor or implement wheels is one magnet
for each wheel bolt (minimum of two, and always use an
even number). For drive shafts or small wheels (ATV’s), a
minimum of two magnets are required.
N
Illustration 3B
Some installations may require that more than two magnets
be installed. To determine the number of magnets required,
measure the distance traveled of one revolution of the sensor
equipped wheel in inches (meters). Divide that measurement
by 20 for English and Turf units, or by .5 for Metric units, and
then round up to the nearest even number (always use an
even number of magnets). That number will be the minimum
number of magnets required for the installation.
North
1
6
South
If your revolution measurement is 97 inches, dividing that
number by 20 gives you a value of 4.85. Rounding 4.85 up to
the nearest even number is 6. For this example, the minimum
number of magnets required is 6.
South
North
2
5
North
Example in English/Turf units
Test magnet
should alternately
attract and repel.
4
3
South
Illustration 3C
1” Minimum
Example in Metric units
If your revolution measurement is 2.5 meters, dividing that
number by .5 gives you a value of 5. Rounding 5 up to the
nearest even number is 6. For this example, the minimum
number of magnets required is 6.
The magnets provided by Micro-Trak are marked with a
punched dashed line on the SOUTH pole side of the magnet.
See Illustration 3A.
NOTE: Refer to Appendix A for optional mounting
instructions. Magnets may be attached mechanically
as shown or adhered with epoxy or other high quality
adhesive. When using adhesive, thoroughly clean the area
of dirt and oil.
Always use an even number of magnets, and always alternate
the polarities of the magnets as you go around the wheel
hub or drive shaft.
To install, mount the first magnet with the SOUTH pole side
(dashed line) facing toward the hub or shaft. Mount the
second magnet with the NORTH pole side facing toward the
hub or shaft. See Illustration 3B.
English or Turf (inches)
For proper operation, the magnets must be evenly spaced
around the wheel or drive shaft. They must have alternating
polarities, and the magnets must also be at least 1” apart.
See Illustration 3C.
Wheel Circumference
40
80
Number of Magnets
2
4
100
200
2
4
120 160
6
8
200
10
Metric (cm)
Wheel Circumference
Number of Magnets
9
300 400
6
8
500
10
Installation (cont)
Drill lug bolt
hole and bend
to fit hub.
Speed Sensor Installation (cont)
Magnet
Attaching Magnets
The magnets are attached to a wheel hub or drive shaft and
the speed sensor is mounted directly over the magnet. When
the wheel or drive shaft begins turning, a speed impulse
is sent to the MT-9000 Series console every time a magnet
passes by the tip of the speed sensor. For the speed sensor
to operate properly, the spacing between the magnets and
the tip of the sensor must always remain constant. Before
permanently mounting any parts, be sure that the location
you have selected will meet the following requirements.
See Illustration 4.
Sensor assembly must not
be mounted more than
45° from perpendicular
Illustration 4
Bracket must
be rigidly
mounted
45° max
3/8” nuts
Sensor
(Green body)
¼” to ½” air gap
Magnet
Connecting the Speed Sensor Cable
Sensor identification Chart
The speed sensor cable has a green sensor body and mates
with the main harness cable having a yellow cable tie near
the 3-pin M/P connector. Make certain that you install the
correct sensor cable and connect it to the correct connector
on the main harness. The speed sensor and flow sensor are
identical, but must be connected to the proper harness
connector. The speed sensor always connects to the main
harness lead with the YELLOW tie and the flow sensor always
connects to the main harness lead with the GREEN tie.
See Illustration 5.
SENSOR
SENSOR BODY COLOR
MAIN HARNESS TIE COLOR
Speed
Green
Yellow
Flow
Green
Green
Run/Hold*
Black
Gray
*Remote run/hold is not recommended for use with NH3 systems.
10
Local Access Speed Connector
A 3-PIN
B METRI-PACK
C 150 TOWER
3-PIN
A
METRI-PACK B
150 SHROUD C
BRN
RED
ORG
YEL
GRN
BLU
VIO
GRY
WHT
BLK
A
B
C
D
E
F
G
H
J
K
10-PIN METRI-PACK SHROUD
MT 9000 CONSOLE
Installation Note: The main harness provides two
connection points for the speed sensor. For speed sensor
installations in the cab or near the control console, it
may be more practical to use the local access connector
(YELLOW tie) on the control console pigtail exiting the rear
of the console. Using this connection point will disable
the connection point on the end of the main harness. For
speed sensor installations on implements, it may be more
practical to use the speed connector on the end of the
main harness. When using this connection point, make
certain that the local access connector for speed/distance
is mated together.
10-PIN METRI-PACK TOWER
Illustration 5
BLUE TIE
YELLOW TIE
A
B
C
D
E
F
G
H
J
K
Installation (cont)
Connecting the Run/hold Sensor Cable
NOTE: Remote run/hold is NOT recommended for use with
NH3 systems.
Speed Sensor Options
In addition to the standard Hall-effect magnetic speed
sensor, the MT-9000 may be interfaced with a variety of other
speed sensing equipment. Several options are listed below.
Astro series or other GPS Speed Sensor Interfaces
The MT-9000 may also be used with most GPS speed sensors
that output a pulsed signal, such as the Micro-Trak Astro
II and 5, SkyTrak or Dickey-John GPS speed sensors. An
adapter cable may be required.
Vansco™ Radar Speed Sensor
Astro II GPS Speed Sensor
The Vansco radar speed sensor uses a microwave (radar)
signal to deliver a reliable, accurate speed signal for electronic
equipment. It features state-of-the-art electronic design/
manufacturing, rugged aluminum housing and complete
testing and certification.
Radar Interface
The MT-9000 may also be interfaced with most popular
radar ground speed sensors. An adapter cable is required for
proper interface.
SEE APPENDIX H FOR LIST OF ADAPTER CABLES FOR RADAR.
GPS Speed Sensor Interface
The MT-9000 may also be used with most GPS speed sensors
that output a pulsed signal, such as SkyTrak or Dickey-John
GPS speed sensors. An adapter cable may be required.
Vansco Radar Speed Sensor
Contact a Micro-Trak sales representative for details on any of these products,
or call Micro-Trak Systems, Inc. at 1-800-328-9613.
11
Installation (cont)
NH3500 Kit Installation
Remove any existing metering valves. If the old metering
valve has a built-in manifold, it is recommended to install a
separate new manifold for the NH3500 kit. Another option,
although not recommended, is to use the existing manifold,
making certain the old metering valve is in the maximum
open position to allow for minimal restriction of flow through
the plumbing. There also should not be any positive shut-off
valves installed in the plumbing between the NH3500 kit
shut-off valve and the knives.
Illustration 6
Vapor Tube
Hook-up
Locate a convenient area on the applicator to install the
NH3500 plumbing panel. When selecting an installation
location, keep in mind that the hose from the break-away
coupler must reach the strainer inlet with enough length to
allow for proper operation of the disconnect mechanism of
the break-away coupler and prevent kinking of the hose at
hinge points. Also, the strainer’s clean-out plug should be
accessible for regular cleaning. Make certain that the area
selected allows for enough length of the manifold hose,
between the manifold and the servo valve outlet, to prevent
kinking at hinge points.
Shut-off
Valve
Strainer
From Brake-A-Way
Coupler Inlet
Installation Note: It is recommended to use an NH3
compatible thread sealing compound such as “Slic-tite
paste with Teflon”, or a similar compound, on all pipe thread
fittings. Slic-tite is manufactured by LA-CO Industries, Inc./
Markal Company.
Vapor Tube
Hook-up
In-line Servo
Valve Adapter
Illustration 7
Heat
Exchanger
Remove the NH3500 plumbing panel from the shipping
board. Install the plumbing panel on the tool bar frame using
the carriage bolts and flange lock nuts through the top and
bottom brackets of the system. Trim any excess length off of
the bolts if required. Attach the hose from the break-away
coupler to the strainer inlet. Check for proper hose length
for operation of the disconnect mechanism of the breakaway coupler. Next, connect the manifold hose to the servo
valve outlet. Check for proper hose length to avoid kinking
at hinge points.
NOTE: If you are working with old/dirty nurse tanks, it is
recommended to install a large magnet of some sort in the
strainer screen to help catch rust and scale from the nurse
tank to avoid plugging the heat exchanger, flowmeter and
other plumbing.
To Manifold
“Outlet”
Servo Valve
Flowmeter
12
Installation (cont)
Equalizer Kit Installation
separate new manifold for this kit. Another option, although
not recommended, is to use the existing manifold, making
certain the old metering valve is in the maximum open
position to allow for minimal restriction of flow through the
plumbing. There also should not be any positive shut-off
valves installed in the plumbing between the Equalizer kit
shut-off valve and the knives.
Equalizer heat exchanger and the plumbing control panel.
When selecting an installation location, keep in mind that the
hose from the break-away coupler must reach the strainer
inlet on the Equalizer with enough length to allow for proper
operation of the disconnect mechanism of the break-away
coupler and prevent kinking of the hose at hinge points. Also,
the strainer screen should be accessible for regular cleaning.
Make certain that the area selected allows for enough length
of the manifold hose, between the manifold and the servo
valve outlet, to prevent kinking at hinge points.
Install the Equalizer base plate on the tool bar (using the
carriage bolts and flange lock nuts) through the base plate
and bottom bracket. Trim any excess length off of the bolts
if required. Install the base plate adapter and Equalizer heat
exchanger onto the base plate as shown in Illustration 8 on
Illustration 8
Equalizer Heat
Exchanger
Manual Shut- Strainer
Screen
off Valve
previous page. Install the strainer screen, strainer fitting
and manual shut-off valve onto the Equalizer as shown in
Illustration 9. Attach the hose from the break-away coupler
to the manual shut-off valve inlet. Check for proper hose
length for operation of the disconnect mechanism of the
break-away coupler.
Install the 1 1/4” x 18” NH3 hose to the base plate adapter
outlet as shown. Remove the plumbing control panel from
the shipping board. Connect the plumbing control panel to
the 1 1/4” x 18” NH3 hose and secure the plumbing control
panel to the tool bar frame (using the carriage bolts and
flange lock nuts) through the top and bottom brackets of
the plumbing panel. Install the vapor hose adapter onto the
servo valve outlet. Next, connect the manifold hose to the
vapor hose adapter. Check for proper hose length between
the manifold and vapor hose adapter to avoid kinking at
hinge points.
Locate the 3/8” x 6’ vapor hose. Install one end to the hose
barb fitting on the vapor hose adapter and the other end
to the hose barb fitting on the top of the Equalizer heat
exchanger, as illustrated. Secure the vapor hose in place with
appropriate hose clamps provided with the kit.
other plumbing.
Illustration 9
Inline Servo
Adapter
To Manifold
3/8” x 6’
Vapor Hose
Vapor Hose
Adapter
Equalizer
Base Plate
1¼” x 18” NH3 Hose
Flowmeter
Shut-off Valve
Servo Valve
From
Brake-away Vapor Tube
Hook-up
Coupler
Shut-off Valve
1¼” Close Nipple
1¼” Strainer
Flowmeter
Illustration 10
Servo Valve
Raven Super Cooler
¼” MPT x 3/8”
Hose Barb
1¼” Close Nipple
1¼” 90° Elbow
1¼” x 4”
NH3 Hose
3/8” x 7’
Vapor Hose
Installation Note: It is recommended to use an NH3 compatible thread sealing compound such as “Slic-tite paste
with Teflon”, or a similar compound, on all pipe thread fittings. Slic-tite is manufactured by LA-CO Industries, Inc./Markal
Company.
13
Installation (cont)
and secure the plumbing control panel to the tool bar frame
(using the carriage bolts and flange lock nuts) through the
top and bottom brackets of the plumbing panel. Install
the vapor hose adapter onto the servo valve outlet. Next,
connect the manifold hose to the vapor hose adapter. Check
for proper hose length between the manifold and vapor
hose adapter to avoid kinking at hinge points.
Raven Super Cooler Kit Installation
separate new manifold for this kit. Another option, although
not recommended, is to use the existing manifold, making
certain the old metering valve is in the maximum open
position to allow for minimal restriction of flow through the
plumbing. There also should not be any positive shut-off
valves installed in the plumbing between the shut-off valve
and the knives.
Install the 1/4” MPT x 3/8” hose barb fitting onto the Super
Cooler inlet as shown in Illustration 12. Locate the 3/8” x 7’
vapor hose. Install one end to the hose barb fitting on the
bottom of the servo valve and the other end to the hose barb
fitting at the inlet of the Super Cooler, as illustrated. Secure
the vapor hose in place with appropriate size hose clamps
provided with the kit.
Raven Super Cooler and the plumbing control panel. When
selecting an installation location, keep in mind that the hose
from the break-away coupler must reach the strainer inlet
on the Super Cooler with enough length to allow for proper
operation of the disconnect mechanism of the break-away
coupler and prevent kinking of the hose at hinge points. Also,
the strainer screen should be accessible for regular cleaning.
Make certain that the area selected allows for enough length
of the manifold hose, between the manifold and the servo
valve outlet, to prevent kinking at hinge points.
other plumbing.
For All NH3 Kits
Illustration 11
Weld the steel vapor
VAPOR TUBES
tubes to the back
of your liquid tubes.
All electronic equipment,
including the console and
Trak-Star speed sensor,
Must be disconnected
GROUND LEVEL
before Welding on
equipment. The four
steel vapor tubes should
be evenly spaced across
the
applicator
(two per side) and WEAR RESISTANT
installed so that
SURFACE
only their wear
resistant surface contacts the soil. Mount the tubes just high
enough to avoid plugging.
Install the Raven Super Cooler on the tool bar following
the instructions supplied from the manufacturer. Trim any
excess length off of the bolts if required. Install the 1 1/4”
close nipple and 1 1/4” strainer onto the Super Cooler inlet
as shown in Illustration 11. Attach the hose from the breakaway coupler to the manual shut-off valve inlet. Check for
proper operation of the disconnect mechanism of the breakaway coupler.
Install the 1 1/4” close nipple and 1 1/4” elbow on the
Super Cooler outlet as shown in Illustration 11. Install the
1 1/4” NH3 hose to the 1 1/4” elbow as shown. Remove the
plumbing control panel from the shipping board. Connect
the plumbing control panel to the 1 1/4” x 18” NH3 hose
In-Line Servo
Valve Adapter
Vapor Tube
Hook-up
Illustration 12
To Manifold
From Breakaway Coupler
14
Installation (cont)
Locate the ¾” EVA hose supplied with the kit. Connect to
one of the ½” x ¾” x ½” tee fittings and route along the tool
bar frame to other ½” x ¾” x ½” tee fitting. Cut to length and
install on the tee fitting. Allow enough extra hose to avoid
kinking at hinge points. Now install a ¾” x ¾” x ¾” tee fitting
approximately halfway along this hose (center of the tool
bar) between the other two tee fittings. Using an appropriate
length ¾” hose, connect this tee fitting to the vapor tube
connection on the NH3500 plumbing panel. Secure all hoses
with properly sized hose clamps. Secure the hoses to the tool
bar frame with cable ties.
NH3500 Vapor Tube Installation
Locate the ½” EVA vapor hose supplied with the kit. Starting
on one half of the tool bar, connect the ½” hose to the outside
steel vapor tube. Route the hose up the shank and along the
tool bar frame to the inside steel vapor tube. Allow enough
extra hose to avoid kinking at hinge points. Cut the hose
to length and attach to the inside steel vapor tube. Install a
½” x ¾” x ½” tee fitting approximately halfway along this
hose between the outside and inside steel vapor tubes. See
Illustration 13. Repeat the same procedure for the steel vapor
tubes on the other half of the tool bar. Secure all hoses with
properly sized hose clamps. Secure the hoses to the tool bar
frame with cable ties.
NH3500 Kit - Vapor Line Installation
Illustration 13
½” Vapor Hose
½” Vapor Hose
Manifold
¾” Vapor Hose
¾” Vapor Hose
½” Vapor Hose
¾” Tee
½” X ½” X ¾” Tee
NH3500 Kit
½” Vapor Hose
½” X ¾” X ½” Tee
Breakaway
Coupler
Steel Vapor Tubes
Steel Vapor Tubes
Raven Super Cooler Vapor Tube Installation
Locate the 3/4” EVA vapor hose supplied with the kit. Starting
on one half of the tool bar, connect the ¾” hose to the outside
steel vapor tube. Route the hose up the shank and along the
tool bar frame to the inside steel vapor tube. Allow enough
extra hose to avoid kinking at hinge points. Cut the hose to
length and attach to the inside steel vapor tube. Install a
¾” x ¾” x ¾” tee fitting approximately halfway along this
hose between the outside and inside steel vapor tubes.
See Illustration 14. Repeat the same procedure for the steel
vapor tubes on the other half of the tool bar. Secure all hoses
with properly sized hose clamps. Secure the hoses to the tool
bar frame with cable ties.
Using the ¾” EVA hose supplied with the kit, connect to one
of the tee fittings and route along the tool bar frame to the
vapor hose connections on the heat exchanger. Cut to length
and install on one of the vapor fittings on the heat exchanger.
Using the remaining ¾” EVA hose, connect to the other tee
fitting and route along the tool bar frame to the vapor hose
connections on the heat exchanger. Cut to length and install
on the remaining vapor fitting on the heat exchanger. Allow
enough extra hose to avoid kinking at hinge points. Secure
all hoses with properly sized hose clamps. Secure the hoses
to the tool bar frame with cable ties.
½” Vapor Hose
Illustration 14
¾” Vapor Hose
¾” Vapor Hose
½” Vapor Hose
½” X ½” X ¾” Tee
½” Vapor Hose
Manifold
¾” Tee
Equalizer Kit or
Control Kit for
Raven Super Cooler
Breakaway
Coupler
15
½” Vapor Hose
½” X ¾” X ½” Tee
Installation (cont)
2-PIN
A
METRI-PACK
150 SHROUD B
MT-9000 CONSOLE
Install the pressure sensor in an unused port of the manifold
or in the hose between the heat exchanger and the manifold.
Connect the 2-pin extension cable to the pressure sensor and
route to the console. Locate the 2-pin local access pressure
connection point on the back of the display console (console
harness cable with WHITE tie) and connect extension cable to
this point. (See Illustration at right).
Note: If the pressure sensor is NOT installed, the console
display will still read “PSI 0” in the lower left display.
TO PRESSURE
SENSOR
2-PIN A
A 2-PIN
METRI-PACK EXT. CABLE
B 150 TOWER 150 SHROUD B
Electrical
BRN
RED
ORG
YEL
GRN
BLU
VIO
GRY
WHT
BLK
A
B
C
D
E
F
G
H
J
K
WHITE
(NATURAL) TIE
Pressure Sensor Installation
A
B
C
D
E
F
G
H
J
K
TO MAIN
POWER CABLE
The MT-9000 Series NH3 main wiring harness is made
specifically for use on anhydrous ammonia applicators. The
harness combines the wires for the servo valve, flowmeter,
shut-off valve and remote access speed connector into a
single 10-pin connector.
TO CONSOLE
RED TIE
Plug the main harness 10-pin connector into the 10-pin
connector on the plumbing unit harness. Optional extension
cables are available.
BLUE TIE
NH3 MAIN HARNESS
P/N 13276
15' 10-PIN
M/P EXTENSION
TO PLUMBING
PANEL
16
Installation (cont)
MT-9000 NH3 System Diagram
MT-9000
LOCAL PRESSURE
CONNECTOR
CHASSIS
GROUND
POWER
CABLE
WHITE
WIRE
RED
WIRE
BATTERY*
LOCAL ACCESS
SPEED CONNECTOR
(IF SPEED SENSOR IS
INSTALLED ON VEHICLE).
12-VOLT
POWER
10' 10-PIN
M/P EXTENSION
SPEED
SENSOR
YELLOW TIE
HOLD/CUT-OUT
MODULE
* ITEMS NOT INCLUDED
WITH SYSTEM.
HARNESS CONNECTS TO
NH3 PLUMBING PANEL.
17
Installation (cont)
MT-9000 NH3 Wiring Diagram
MT-9000 CONSOLE
2-PIN
M/P 150
SHROUD
WHT
RED
A
B
A
A
B
C
D
E
F
G
H
J
K
A
B
C
D
E
F
G
H
J
K
3-PIN A
M/P 630 B
SHROUD TOWER C
1-PIN W/P S
A
B
C
D
E
F
G
H
J
K
A 3-PIN
B M/P 630
A
B
C
D
E
F
G
H
J
K
A
B
C
D
E
F
G
H
J
K
BRN
RED
ORG
YEL
GRN
BLU
VIO
GRY
WHT
BLK
A
B
C
D
E
F
G
H
J
K
C
BLK
RED TIE
1-PIN W/P T A
GRAY TIE
BRN
RED
LOCAL ACCESS RUN/HOLD CONNECTOR ORG
YEL
3-PIN A
A 3-PIN
GRN
M/P 150 B
B M/P 150
SHROUD C
C TOWER
BLU
VIO
GRY
WHT
BLK
WHITE
(NATURAL) TIE
2-PIN
A M/P
150
B TOWER
BLUE TIE
YELLOW TIE
LOCAL ACCESS SPEED CONNECTOR
3-PIN A
A 3-PIN
M/P 150 B
B M/P 150
SHROUD C
C TOWER
BRN
RED
ORG
YEL
GRN
BLU
VIO
GRY
WHT
BLK
WHT
RED
BLK
RED TIE
BLUE TIE
A
B
C
D
E
F
G
H
J
K
A
B
C
D
E
F
G
H
J
K
CHASSIS
GROUND (18")
BRN
RED
ORG
YEL
GRN
BLU
VIO
GRY
WHT
BLK
BLACK TIE
RED
WHT
BLK
RED
WHT
BLK
RED
BLK
RED
BLK
GREEN TIE
A 3-PIN
B M/P 150
C TOWER
A 3-PIN
B W/P 150
C SHROUD
BATTERY
POSITIVE
BATTERY
NEGATIVE
SERVO
ADAPTER
GREEN TIE
A 3-PIN
B M/P 150
C TOWER
YELLOW TIE
A 3-PIN
B M/P 150
C TOWER
A 3-PIN
B W/P 150 SERVO
C SHROUD
HEAT SHRINK
HOLD CUT-OUT/HALL-EFFECT ADAPTER
3-PIN A
M/P 150 B
SHROUD C
3-PIN A
W/P 150 B
TOWER C
3-PIN A
M/P 150 B
SHROUD C
DUST DISTANCE
COVER
VALVE
A 3-PIN NH3
B M/P 150 SHUT-OFF
C TOWER
BROWN TIE
FLOW
18
Console Functions
The MT-9000 Series features a large, easy-to-read display with bold, heavy duty buttons and toggle
switches, and a rugged outer case.
Operation positions
calibration positions
The MT-9000 Series offers two different Operation positions:
Speed and Flow Rate. These positions are identified by
Green boxes with white type.
The MT-9000 Series offers six different Calibration positions:
Target Rate, Adjust Rate, Boom Width, Min Flow, Flowmeter
and Distance. These positions are identified by red boxes
with white type.
Speed: Displays ground speed in miles per hour (kilometers
per hour).
target rate: Used to enter the target application rate in
pounds of “N”/Acre (kg N/Ha).
flow rate: Displays the total number of pounds (kg) of
NH3 applied per minute.
adjust rate: Used to enter an amount of change for
on-the-go adjustments to the target rate.
Cumulative totals positions
The MT-9000 Series offers four different Cumulative Totals
positions: Total Area, Field
Area, Total Flow and Field
Flow. These positions are
identified by Blue boxes
with white type.
boom width: Used to enter the working width of your
applicator.
min flow: Used to enter
the minimum flow rate.
Total Area: Keeps
a running count of the
total acres (hectares)
worked. May be reset.
flowmeter: Used to enter
flowmeter calibration value.
distance: Used to
enter circumference
value; will also display
accumulated distance
travelled.
Field Area: Keeps a
running count of acres
(hectares) worked. May
be reset.
Total flow: Displays
total number of pounds
(kg) of NH3 applied. May
be reset.
Tank: Displays the amount
of NH3 remaining in the
tank.
test: Not for use with
anhydrous ammonia application.
Field flow: Displays number of pounds (kg) of NH3
applied. May be reset.
Rate 1, 2, 3: Displays each of three preset application
rates.
reset: Clears total counters when held for three seconds.
19
Calibration
General
In this chapter, we will help you calibrate your system
specifically for your NH3 application needs. Follow these
procedures carefully to make sure you are properly prepared
before you get to the field.
We’ll begin with the Special Calibration section. You will
need to go to Special Calibration anytime your system
uses a modified set-up. Modifications include: Metric or
Turf measurement, Servo type other than a Micro-Trak
servo valve, in-line (except NH3) versus by-pass plumbing,
ball valves versus solenoid valves. If your system does
not use any of these modifications, skip “Special”
Calibration and go to Standard Liquid Calibration on
pages 29-35.
This system is also equipped with a Software Utility package
that includes the “Calibration Wizard” program, that allows
you to calibrate your system electronically. See the Compact
Disc you received with your MT-9000 Series Automatic Rate
Controller and the Software Utility Reference Manual.
“Special” Calibration
Entering “Special” Calibration
The MT-9000 Series has a number of control functions which
are preset at the factory (See Factory Calibration Chart on
page 29). In some cases, however, it may be necessary to
change one or more of these settings to enhance performance
or meet special operational requirements. To make these
changes, you need to enter “Special” Calibration. To enter
“Special” Calibration, do the following:
Illustration 15
MT-9000 SeRIeS
eRROR
1. Turn the power switch OFF.
Rate 1 2 3
cal PSI bar
auTOMaTIc RaTe cOnTROlleR
gal / 1000
lbs n / ac
gal / ac
kg / ha
liters / ha
meters data inches
2. P
lace the console in the HOLD position and turn the
rotary dial to the Speed position.
RaTe 1
3. W
hile holding the “+/-” switch UP, turn the power ON.
Release the “+/-” switch when the console has powered
up.
RaTe 2
TOTal flOW
fIelD aRea
fIelD flOW
TaRgeT RaTe
MIn. flOW
aDjuST RaTe
flOWMeTeR
BOOM WIDTH
DISTance
RaTe 3
TanK
POWeR On
flOW RaTe
SPeeD
TOTal aRea
TeST
Off
ReSeT
auTO
Man
HOlD
4. T he console will display “Spec” and the warning light
will flash. See Illustration 15. Dashes will appear in
the lower right display until the rotary dial is moved
to one of the Special Cal positions (Target Rate,
Adjust Rate, Boom Width, Distance, Flowmeter,
Min Flow, Field FLow or Total Flow).
5. To exit Special Cal mode press the Reset switch.
Entering “Special” Calibration Values
Units of Measure: This “Special Cal” position is used
to select the units of measure for the system. The units of
measure determine how data
is displayed and how volume, Dial Position
distance and area calculations
are made. Use the “+/-” switch TaRgeT RaTe
to select the desired units of
measure for the system.
Display will Read
ERROR
CAL PSI bar
EnG = American English
mEt = Standard metric
turF = Standard Turf Units
20
Rate 1 2 3
gal / 1000
Lbs N / Ac
gal / Ac
kg / ha
liters / ha
meters data inches
meters data inches
meters data inches
“Special” Calibration (cont)
Entering “Special” Calibration Values (cont)
Material Type: This “Special Cal” position is used to
select the type of material that the system is
controlling. The material type determines how
application data is labeled
on the display and how
Dial Position
volume calculations are
made. Use the “+/-” switch
aDjuST RaTe
to select NH3 application
mode for the system.
Display will Read
ERROR
CAL PSI bar
Rate 1 2 3
gal / 1000
Lbs N / Ac
gal / Ac
kg / ha
liters / ha
meters data inches
UNITS = AMERICAN ENGLISH
MATERIAL
RATE
VOLUME
AREA
DISTANCE
SPEED
H2O
Gal/Ac
Gallons
Acres
Feet
MPH
NH3
Lbs N/Ac
Lbs NH3
Acres
Feet
MPH
Dry
Lbs/Ac
Pounds
Acres
Feet
MPH
UNITS = STANDARD METRIC
H2O
Liters/Ha
Liters
Hectares
Meters
Km/H
NH3
Kg N/Ha
Kg NH3
Hectares
Meters
Km/H
Dry
Kg/Ha
Kg
Hectares
Meters
Km/H
UNITS = STANDARD TURF
H2O
Gal/1000
Gallons
1,000 Sq Ft Feet
MPH
NH3
Lbs N/1000
Lbs NH3
1,000 Sq Ft Feet
MPH
Dry
Lbs/1000
Pounds
1,000 Sq Ft Feet
MPH
Servo Type: This “Special” Cal position is used to select
the correct driver for the servo valve (control valve) being
installed with the system. Micro-Trak servo valves
requires an 8-volt driver for optimum operation
while servo valves from other manufacturers
require a 12-volt driver for
optimum operation. Use
Dial Position
the “+/-” switch to select “8”
for Micro-Trak servo valves
or “12” for servo valves from
BOOM WIDTH
other manufacturers.
Display will Read
ERROR
CAL PSI bar
NOTE: Do not attempt to use a “12” setting with a MicroTrak servo valve. Damage due to over-voltage will not be
covered under warranty.
21
Rate 1 2 3
gal / 1000
Lbs N / Ac
gal / Ac
kg / ha
liters / ha
meters data inches
Servo Polarity: This “Special” Cal position is used to
designate whether the servo valve (control valve) has been
installed in a bypass line (bP) or in the main
supply line going to the flowmeter and boom
shut-off valves (IL). Use the “+/-” switch to select
“bP” for bypass installations.
Dial Position
DISTance
Display will Read
ERROR
CAL PSI bar
Rate 1 2 3
gal / 1000
Lbs N / Ac
gal / Ac
kg / ha
liters / ha
meters data inches
NOTE: When the system is
used in conjunction with
a Micro-Trak NH3 control
panel, always select “BP” for
the servo valve polarity.
Boom Shut-off Valve Type: This “Special Cal”
position is used to designate what type of boom shut-off
valve is installed in the system. Use the “+/—”
switch to select “SoL” for the
type of boom shut-off valve
Dial Position
installed.
Display will Read
ERROR
CAL PSI bar
Rate 1 2 3
gal / 1000
Lbs N / Ac
gal / Ac
kg / ha
liters / ha
meters data inches
flOWMeTeR
Note: The ball valve
selection is normally for use
with a 2-wire valve ONLY. If you need assistance for other
wiring configurations, contact Micro-Trak for assistance.
Boost Valve Setting:
The boost valve is not for
use with NH3 systems. Use
Dial Position the “+/-” switch to adjust the
displayed value to read OFF.
Display will Read
MIn. flOW
ERROR
CAL PSI bar
Tank Alarm Set Point: This “Special Cal” position is
Rate 1 2 3
gal / 1000
Lbs N / Ac
gal / Ac
kg / ha
liters / ha
meters data inches
Display will Read
used to set the desired tank
fIelD flOW level (lbs/Kg NH3) at which the
low level alarm will activate.
Dial Position Use the “+/-” switch to adjust
the displayed value to the
desired level.
ERROR
CAL PSI bar
Tank Size: This “Special Cal” position is used to set the
Rate 1 2 3
gal / 1000
Lbs N / Ac
gal / Ac
kg / ha
liters / ha
meters data inches
Display will Read
amount of pounds (Kg) NH3 in the tank. Use the “+/-” switch
to adjust the displayed value
to match the size {lbs. (Kg)
TOTal flOW
NH3} of the product tank.
ERROR
Dial Position
CAL PSI bar
22
Rate 1 2 3
gal / 1000
Lbs N / Ac
gal / Ac
kg / ha
liters / ha
meters data inches
Exiting Special Calibration
Upon completion of the special calibration process, exit
special calibration by simply pressing the reset button.
Proceed with Standard NH3 Calibration before beginning
operation.
“Special” Factory-Loaded Calibration Values
Default Values
Calibration Factor
Purpose
English
Metric
Turf
Tank Size
Maximum Value than can be entered in “Tank” Off
Off
Off
Tank Set Point
Alarm Activation Point
Off
Off
Off
Units
Type of Measurement
English
Metric
Turf
Material Type
Application, Flow
Liquid
Liquid
Liquid
Servo Model
Servo Voltage
8-Volt
8-Volt
8-Volt
Boost Valve
Activation Percentage
Off
Off
Off
Valve Type
Shut-off Valve
Solenoid
Solenoid
Solenoid
Servo Polarity
Servo Direction
Bypass
Bypass
Bypass
23
Standard NH3 Calibration
Illustration 16
Entering Standard Calibration
MT-9000 SeRIeS
Once in calibration mode, you may change any one, all or
none of the values, in any order. To enter calibration mode,
simply turn the rotary selector to the desired calibration
position. Use the “+/-” switch to adjust values. Calibration
Positions are identified as RED with white type (lower six
positions).
ERROR
Rate 1 2 3
CAL PSI bar
To enter Calibration
RaTe 1
gal / 1000
Lbs N / Ac
gal / Ac
kg / ha
liters / ha
meters data inches
RaTe 2
TOTal flOW
fIelD aRea
fIelD flOW
TaRgeT RaTe
MIn. flOW
aDjuST RaTe
flOWMeTeR
BOOM WIDTH
DISTance
RaTe 3
1. Place the console in HOLD.
TanK
POWeR On
flOW RaTe
SPeeD
TOTal aRea
TeST
Off
ReSeT
auTO
2. Turn the rotary dial to the any of the six (RED) Calibration
positions. The console will display CAL and the warning
light will flash. See Illustration 16.
Man
HOlD
Entering Standard Calibration Values
Target Rate: This position is used to enter the value for the
desired target application
Dial Position
rate in units of actual “N”
per acre. (For unit per area
options, see Entering Special TaRgeT RaTe
Calibration on page 26.) Up
to three rates can be programmed from 0.1 to 6553.5. Press
RATE 1 to enter your first rate, RATE 2 to enter your second
rate, and RATE 3 to enter your third target rate. Use the “+/-”
switch to adjust the value displayed to the desired rate.
Display will Read
ERROR
CAL PSI bar
Adjust Rate: Enter the value for the desired amount
of change in units per acre to be used for making on-thego rate adjustments when operating in AUTO.
(For unit per area options, see Entering Special
Calibration on page 25.)
Dial Position
You may set an adjust rate
value for each target rate.
Press RATE 1 to enter the
aDjuST RaTe
adjust rate for Rate 1, press
Rate 2 to enter the adjust rate for Rate 2, and press RATE 3 to
enter the adjust rate for Rate 3. Use the “+/-” switch to adjust
the value displayed to the desired rate.
Rate 1 2 3
gal / 1000
Lbs N / Ac
gal / Ac
kg / ha
liters / ha
meters data inches
Display will Read
ERROR
CAL PSI bar
Rate 1 2 3
gal / 1000
Lbs N / Ac
gal / Ac
kg / ha
liters / ha
meters data inches
Note: If you will not be using the adjust rate feature,
set the value to zero (0). This will help to prevent any
accidental target rate changes.
24
Standard NH3 Calibration (cont)
Entering Standard Calibration Values (cont)
boom width: Enter the entire working width of the
applicator, in inches (meters), for boom one. Use
the “+/-” switch to adjust the displayed value
to the correct width for boom one (in the top
display). To advance to the next boom section,
press the RESET button on the front panel. A
value of “0” (.000) must
Dial Position
be entered for all other
boom sections.
BOOM WIDTH
Display will Read
ERROR
CAL PSI bar
Rate 1 2 3
Gal / 1000
Lbs N / Ac
Gal / Ac
kg / ha
liters / ha
meters data inches
Setting Working Width
In order to accurately measure the number of units applied
per acre (hectare), it is important to determine the correct
“working” width. The working width is the width of ground
being affected by any operation. This should be measured to
the nearest inch (thousandth of a meter).
Min flow: The purpose of this calibration parameter
Display will Read
is to set the minimum
Dial Position recommended flow rate for
the flowmeter in the NH3
Kit. Once set, the system
MIn. flOW
will prevent the actual flow
rate from going below the
recommended minimum rating, preventing the flowmeter
from stalling (turbine stopping). You may set a minimum
flow rating for each target rate.
ERROR
CAL PSI bar
Rate 1 2 3
Gal / 1000
Lbs N / Ac
Gal / Ac
kg / ha
liters / ha
meters data inches
Application Note: In certain situations when applying in
AUTO, your ground speed may be slow enough to result in
an over-application error. In other words, based on ground
speed, the actual flow rate for your application is below
the calibrated minimum. Remember, in AUTo, the system
will not allow the flow rate to drop below the calibrated
minimum.
Entering minimum flow values
Each target rate has a different settings for minimum flow.
Press the RATE 1 button. The lower right portion of the
display will be showing the minimum flow value. Use the
“+/-” switch to adjust the displayed value (lbs. NH3 per
minute) to 10.0.
Repeat the procedure for RATE 2 and 3. Enter the same
minimum flow values for those target rates.
25
Entering Standard Calibration Values (cont)
flowmeter: This position is used to enter the calibration
Display will Read
number from the flowmeter tag. It represents
the number of pulses per pound of “N” for that
particular flowmeter. The
Dial Position same value is used for both
English and Metric. Use the
“+/-” switch to enter this
flOWMeTeR
value.
ERROR
CAL PSI bar
gal / 1000
Lbs N / Ac
gal / Ac
kg / ha
liters / ha
Rate 1 2 3
meters data inches
Your Micro-Trak flowmeter has been tested at the factory and
assigned a “Flowmeter” calibration value to make it operate
properly with the MT-9000 Series console. This number is
stamped on the metal tag attached to the flowmeter. See
Illustration 17. This is a starting point only. The value must
be fine-tuned. See Fine-Tuning Flowmeter Calibration on
page 34.
Illustration 17
distance: This position is used to calibrate the speed
sensor for accurate speed and distance measurement.
When this position is selected, the display will
show the wheel circumference value and the
distance travelled. Either one may be selected
to calibrate for speed and
distance measurement.
Dial Position
Display will Read
Distance
Traveled
ERROR
CAL PSI bar
NOTE: Because of the
difference in wheel-toDISTance
drive shaft ratios, it is
difficult to determine
a calibration value for installation on a drive shaft by
measuring a wheel. You must start with an estimated
calibration value and then fine-tune the calibration.
Rate 1 2 3
gal / 1000
Lbs N / Ac
gal / Ac
kg / ha
liters / ha
meters data inches
Distance
CAL Factor
Refer to Fine-Tuning Speed/Distance Calibration for
more detailed information.
Determining Wheel Circumference
Illustration 18
For the console to calculate the correct speed and measure
distance accurately, the circumference of the sensor-equipped
wheel must be entered. Determine the circumference of
the sensor-mounted wheel, to the nearest tenth of an inch
(thousandth of a meter), with the following method:
Mark the tire with a piece of chalk and measure distance
travelled on the ground for one complete revolution. See
Illustration 18. For improved accuracy, it is recommended
to perform this function in field conditions, measure several
revolutions, and take the average.
To determine circumference, measure the
distance of one complete wheel revolution
and divide by the number of magnets installed.
Divide the measured revolution by the number of magnets
installed to get your starting wheel circumference calibration
value. Once calibration of the system is complete, this
number should be fine-tuned for optimum accuracy. Please
refer to Fine-Tuning Speed/Distance Calibration Value on
page 33.
26
Fine Tuning Speed/Distance Calibration Value
3. P
lace the console in MAN when the marker on the vehicle
passes the starting flag to activate the distance counting
function. The console display numbers will increase,
adding to the distance total as you drive. Drive the premeasured course and place the console in HOLD when
the marker on the vehicle passes the ending flag to stop
the distance counting function. Stop the vehicle in a safe
and level area and continue with this procedure.
This procedure is used to verify the calibration of the system.
In order to achieve accurate measurements, each step in this
fine tuning procedure should be performed as precisely as
possible.
Preparation
• O
nce the system is fully installed and calibrated, select a
straight tract of ground that is similar to your actual field
conditions and as level as possible.
4. T oggle the “+/-” switch to adjust the upper display until
it matches the actual distance traveled.
NOTE: Using a course with a different ground surface,
such as a hard-surface road, will result in different
readings than exact field conditions.
5. W
hen the number shown on the display matches (as
closely as possible) the actual distance driven, you have
arrived at the correct calibration value. This will also finetune the Distance Cal factor in the lower right display.
• M
easure a distance of 1000 feet (500 meters). Clearly mark
the beginning and end points with flags or something
highly visible to the user.
To verify proper calibration, repeat the procedure a second
time. Write down the new wheel circumference (CIRC)
number (lower right display) and keep it in a safe place. If
the calibration values are ever accidentally changed, you can
simply re-enter this number.
Procedure
Warning: Turn boom switches OFF to avoid product
application during the following procedure.
1. P
lace the console in HOLD. The display will read HOLD.
Turn the rotary dial to the “Distance” position. Be
sure the display shows “0.” If not, reset the distance
counter by pressing and holding “Reset” until the
display automatically returns to 0 (approximately three
seconds).
MT-9000 SeRIeS
2. You are now ready to drive the measured course. Pick
a location on the vehicle to use as a marker for starting
and stopping the distance counting function (e.g. door
handle, mirror, step). You should begin to drive the
course well ahead of the starting flag and drive past the
ending flag, using the Master switch to start and stop the
counting function. It is not recommended to start from
a dead stop at the starting flag and stop at the ending
flag.
ERROR
CAL PSI bar
RaTe 1
Rate 1 2 3
gal / 1000
Lbs N / Ac
gal / Ac
kg / ha
liters / ha
meters data inches
RaTe 2
RaTe 3
TOTal flOW
fIelD aRea
fIelD flOW
TaRgeT RaTe
MIn. flOW
aDjuST RaTe
flOWMeTeR
BOOM WIDTH
DISTance
TanK
POWeR On
flOW RaTe
SPeeD
TOTal aRea
TeST
Off
ReSeT
auTO
Man
HOlD
27
Fine-Tuning Flowmeter Calibration
Note: Total and Flowmeter calibration are inversely
proportional (meaning, as the Flowmeter calibration
value increases, total decreases).
This procedure is used to verify and fine-tune the flowmeter
calibration. Every flowmeter is calibrated with water at the
factory and stamped with a calibration value. Enter the value
as a starting point and use this procedure to fine-tune that
value for your specific installation and NH3 application (refer
to Entering Flowmeter Calibration on page 31. This procedure
should be repeated when the flowmeter installation has
been altered.
7. Y
ou will notice that the flowmeter calibration value has
changed. If the Field Flow value is correct, write down
the new flowmeter calibration value. This is your “fine
tuned” value. Keep this for future reference.
8. F lowmeter calibration is complete. Turn the rotary
selector to any position other than the calibration
positions (RED boxes with white type), and continue
operation.
Procedure
1. S tart with a full nurse tank. Make certain that you have
an accurate scaled weight of the full tank. You will want
to apply a minimum of 1,000 pounds of NH3 for this
procedure. The larger the volume of NH3 used, the more
accurate the calibration will be.
* One way to obtain a scaled weight of the total product
applied is to re-weigh the tank and subtract the current
weight from the previous weight. The difference will be the
total amount applied.
2. W
ith the power switch ON, turn the rotary selector to the
Field Flow position. Press and hold the RESET button
until the display reads 0.0 (about three seconds).
Illustration 19
3. Proceed to the field and perform actual application until
at least 1,000 pounds of NH3 has been applied. The
larger the volume of NH3 applied, the more accurate the
calibration will be. Obtain an accurate scaled weight of
the total product applied.*
M T-9000 S E R IE S A U TO M A TIC R A TE C O N TR O LLE R
ERROR
4. C
ompare the console’s Field Flow reading with the
known amount of NH3 that was applied. If the two
amounts are within one or two percent, no fine-tuning
of the flowmeter calibration is required. If the two
amounts are more than two percent different, continue
with the next step.
CAL PSI bar
RaTe 1
Rate 1 2 3
gal / 1000
Lbs N / Ac
gal / Ac
kg / ha
liters / ha
meters data inches
RaTe 2
RaTe 3
TOTal flOW
fIelD aRea
fIelD flOW
TaRgeT RaTe
MIn. flOW
aDjuST RaTe
flOWMeTeR
BOOM WIDTH
DISTance
TanK
POWeR On
flOW RaTe
SPeeD
TOTal aRea
TeST
Off
ReSeT
auTO
Man
5. Turn the rotary selector to the Flowmeter position.
HOlD
6. U
se the “+” or “-” button to adjust the value in the
upper display to match the amount of NH3 applied. See
Illustration 19.
28
Standard Liquid Calibration (cont)
Standard Factory-Loaded Calibration Values
Calibration Factor
Purpose
Default Values
English
Metric
Turf
Application Rate
20.0 Gallons/Acre
200.0 liters/hectare
1.0 Gal/1000 Sq. Ft.
Amount of Increase or
Decrease per +/- Press
(During AUTO Control)
1.0 Gallons/Acre
2.0 liters/hectare
0.1 Gallons/1000 Sq. Ft.
Area and
Application Rate
120 Inches
3.048 meters
120 Inches
Speed, Distance, Area and Rate
1.75 Inches/Edge
0.044 meters/edge
1.75 Inches/Edge
App. Rate, Flow Rate
155.0
155.0
155.0
Lowest Allowable Flow Rate
in Auto
0.0 Gallons/Minute
0.0 liters/minute
0.0 Gallons/Minute
Lowest Allowable Minimum
Pressure in AUTO
0.0 psi
0.0 bar
0.0 psi
Target Rate 1
Target Rate 2
Target Rate3
Adjust Rate 1
Adjust Rate 2
Adjust Rate 3
Boom 1 Width
Boom 2 Width
Boom 3 Width
Boom 4 Width
Boom 5 Width
Boom 6 Width
Distance
Flowmeter PPG
Min Flow 1
Min Flow 2
Min Flow 3
Min Pressure 1
MIn Pressure 2
Min Pressure 3
Exiting Standard Calibration
Upon completion of the calibration process, exit calibration
by simply turning the rotary dial to any function other than
the calibration functions (RED boxes with white type).
29
Operation
Console Operation
display area
During normal operation, when the Auto/ man/hold
switch is in MAN and the Boom One switch is on, the
application rate will not be maintained by the console
automatically. For example, the MAN position may be used
by the user to do things such as spot applications.
During normal operation, the console will always display
application rate in the upper half of the display, and will
always display pressure in the lower left corner of the display
(when pressure sensor is installed). The lower right corner of
the display is used to show the data that corresponds with
the position selected on the rotary dial (top six positions are
operational positions).
Using the “+/-” switch while in MAN allows the user to control
the increase or decrease of flow or pressure as needed.
During normal operation, when the Boom One switch is
OFF, the console will turn the applicator off, application will
stop and acre, gallon and distance counters will stop. For
example, when turning on end rows, place the BOOM ONE
switch to the OFF position. This disables area and distance
counters.
For example, in the following illustration, the top half of
the display tells the user that Rate 1 is selected and the
application rate is 120.0 pounds of “N” per acre. The lower
left portion of the display tells the user that the operating
pressure is at 54 PSI. And with the rotary dial set to Speed,
the lower right portion of the display tells the user that the
current ground speed is 4.5 MPH.
“+/-” switch
The “+/-” switch serves many functions within the system,
and can be used within Calibration and Operation (Auto
and MAN).
Power switch
This switch controls 12-volt power to the entire system.
In the OFF position, there will be no drain to the vehicle’s
electrical system.
During normal operation, when automatic (AUTO) control
mode is active, Boom One is on, and the rotary dial is not in
a calibration position, each toggle of the switch will increase
or decrease the target application rate by the amount of the
calibrated adjust rate (“Delta”).
M T-9000 S E R IE S A U TO M A TIC R A TE C O N TR O LLE R
ERROR
CAL PSI bar
RaTe 1
RATE 1 2 3
gal / 1000
Lbs N / Ac
gal / Ac
kg / ha
liters / ha
meters data inches
RaTe 2
RaTe 3
TOTal flOW
fIelD aRea
fIelD flOW
TaRgeT RaTe
MIn. flOW
aDjuST RaTe
flOWMeTeR
BOOM WIDTH
DISTance
TanK
POWeR On
flOW RaTe
SPeeD
TOTal aRea
TeST
During normal operation, when manual (MAN) control mode
is active, Boom One is on, and the rotary dial is not in a
calibration position, toggling the ”+/—” switch will increase
or decrease the application rate by closing or opening the
servo valve (control valve).
Off
ReSeT
boom switches
The Boom One switch on the console is used to start and
stop the flow of material through the NH3 kit, installed on
the tool bar. The console accumulates area based on the
calibrated applicator width (Total width of applicator should
be set in calibration for Boom One). See Calibration, page
30. When the boom one switch is turned on, the boom shutoff valve should be on. When the boom one switch is turned
off, the boom shut-off valve should be off. Additionally, the
shut-off valve should not be on if the console’s Master Switch
is in HOLD, or in AUTO while speed is zero.
auTO
Man
HOlD
Auto/man/hold switch
This master switch will change the control status of the
system from fully automatic control (“AUTO”), to manual
control (“MAN”).
During normal operation, when the Auto/ man/hold
switch is in AUTO and the Boom One switch is on, and the
rotary dial is not in a calibration position, the console adjusts
the servo valve to maintain the desired application rate. For
example, as speed increases, the servo valve automatically
opens in order to maintain the desired application rate. As
speed decreases, the servo valve automatically closes to
maintain the application rate.
30
Operation (cont)
Console Operation (cont)
rate buttons
tank button
While in calibration, the Rate buttons are used to set three
separate target rates. To do this, turn the rotary knob to the
Target Rate position, press the appropriate rate button,
and use the “+/-” keys to enter and adjust to the desired
value.
test button
The Rate buttons serve many functions within the system,
and can be used within Calibration and Operation (Auto
and MAN). The rate buttons allow you to quickly select
an alternative pre-programmed rate. They can be used in
several different ways.
This button is used during normal operation to check the
pounds of NH3 (Kg/NH3) remaining in the tank. With the
rotary dial in any of the six operational positions (BLUE and
GREEN), pressing and holding this button will enable the
upper half of the display to readout the pounds (Kg/NH3)
remaining in the tank. By releasing the TANK button, the
display will revert back to the application rate.
This button is used to enter the Test Speed mode when
calibrating the system. This button is NOT for use with
anhydrous ammonia application.
While in operation, the Rate buttons are used to select which
pre-programmed rate you will use during application. For
example, Rate 1 could be set at a low-end rate (e.g. 50 lbs.
“N”/acre), Rate 2 at a mid-range rate (Target, e.g. 100 lbs.
“N”/acre), and Rate 3 a high-end rate (e.g. 150 lbs. “N”/acre).
MT-9000 SeRIeS
reset button
During normal operation, this button is used to reset a
counters register to zero. Refer to resetting counters for more
information. In standard calibration mode, this button is used
to select boom sections for calibration. In special calibration
mode, pressing the reset button will exit this mode. Refer to
calibration for more information.
rotary dial
gal
/ 1000
During normal operation, you can view any
one
of six
/ Ac
monitored functions in the lower right portionLbs
of theNdisplay
/ Ac
(data window) by turning the rotary dial to thegal
appropriate
/ ha
position. The GREEN and BLUE positions arekgOperational
liters
/ ha
Rate
1
2
3
ERROR
positions and the RED positions are Calibration positions.
See IllustrationCAL
to the
right.
PSI
bar
meters data inches
SPeeD
Speed
Displays the ground speed in miles (kilometers) per hour.
Flow Rate
Displays the actual units of NH3 per minute being
applied.
TOTal aRea
TOTal flOW
fIelD aRea
fIelD flOW
TaRgeT RaTe
MIn. flOW
aDjuST RaTe
flOWMeTeR
BOOM WIDTH
DISTance
POWeR On
Off
Warning device
The console is equipped with a RED warning light. The
TanKautomatically
TeST turn on ReSeT
light will
and flash when the actual
application is plus or minus 10 percent from the calibrated
target rate. If this light stays on while in AUTO, refer to the
troubleshooting section of this manual. auTO
The RED warning
light will also be illuminated when calibration
Manmode is active
on the console.
HOlD
RaTe 2
RaTe 3
Total Area RaTe 1
Displays the area covered since the counter was last reset
to zero. This counter does not accumulate area when the
console is in HOLD or if all boom switches are turned off.
This counter may be reset to zero independent of other
system counters.
light sensor
Field Area
isplays the area covered since the counter was last reset
D
to zero. This counter does not accumulate area when the
console is in HOLD or if all boom switches are turned off.
This counter may be reset to zero independent of other
system counters.
The small round window near the upper left corner of the
display is a light sensor. This sensor automatically turns the
back lighting for the front panel on or off as the lighting
conditions dictate.
Note: The contrast of the display and the intensity of the
backlighting cannot be adjusted.
Total Flow
Displays the total units of NH3 applied since the counter
was last reset to zero. This counter may be reset to zero
independent of other system counters.
Field Flow
isplays the total units of NH3 applied since the counter
D
was last reset to zero. This counter may be reset to zero
independent of other system counters.
flOW RaTe
variable rate technology
Variable Rate Technology, or VRT, allows you to connect the
console to the computer, giving the computer the ability to
operate the system based on information collected during
harvest, soil sampling, etc.
31
Operation (cont)
Resetting System Counters
The Total Area, Field Area, Total Flow, Field Flow,
Flowmeter and Distance counters maintain a running
count during operation regardless of the position of the
rotary dial. When any of these counters reach their maximum
capacity, or when you want to start a new count, the value
in the register may be reset to zero by performing the
following routine. Counters may be reset independently of
each other.
Illustration 20
MT-9000 SeRIeS
ERROR
CAL PSI bar
Rate 1 2 3
gal / 1000
Lbs N / Ac
gal / Ac
kg / ha
liters / ha
meters data inches
1. Place the console in HOLD.
2. T urn the rotary dial to the counter position you wish to
reset.
RaTe 1
RaTe 2
RaTe 3
TOTal flOW
fIelD aRea
fIelD flOW
TaRgeT RaTe
MIn. flOW
aDjuST RaTe
flOWMeTeR
BOOM WIDTH
DISTance
TanK
POWeR On
flOW RaTe
SPeeD
TOTal aRea
TeST
Off
ReSeT
auTO
3. P
ress and hold the REset button until the display reads
zero.
Man
HOlD
4. R
elease the Reset button and resume normal operation.
See Illustration 20.
NOTE: FIELD FLOW and FLOWMETER are cleared together.
Field Operation
In hilly or rough conditions the nurse tank dip tube will not
remain submerged, allowing extra vapor in the system. This
vapor is too much for the heat exchanger to condense and the
system will exhibit erratic operation. If the dip tube remains
out of liquid, operation may appear to be normal, but the
system is simply metering vapor. If this occurs, you will notice
extremely low manifold pressure. Change tanks before the
NH3 level is low enough to cause these problems.
Always follow accepted safety precautions. Make sure that
equipment is in good operating order. Before connecting
the tank to the applicator, check the electric shut-off valve
for proper operation.
After changing tanks or after other periods of long shutdown, operate the system in MAN until the application rate
stabilizes. This allows the heat exchanger to reach operating
temperature before selecting AUTO. Erratic operation
may be experienced if AUTO is selected before operating
temperature is reached.
In NH3 control systems, location of the frost build-up is
an indication of system performance. The MT-9000 Series
system will normally have frost on the output side of the
servo valve and in some cases, a small amount on the bottom
portion of the heat exchanger. Frost before the servo valve
indicates excessive pressure drop in the delivery system or
restricted vapor lines.
Manifold pressure is very important for good distribution
of NH3. Use barbed fittings with properly sized orifices
or an adjustable manifold to maintain adequate pressure.
If manifold back pressure is too low, proper cooling will
not be achieved, vapor bubbles will be allowed to enter
flowmeter, and readings will be inaccurate. Typical manifold
pressure ranges from 15 to 60 PSI/1 to 4.1 bar depending
on application rates and ambient temperature. If manifold
pressure stops climbing but FLOW RATE continues to climb,
vapor bubbles are present.
The strainer is a common source of excessive pressure
drop and should be cleaned regularly. After completely
bleeding the system, remove the large plug and carefully
clean the strainer’s screen. Also, periodically check the vapor
tubes for obstructions.
32
Troubleshooting
General
Total NH3 Used is Inaccurate
All MT-9000 Series consoles, flowmeters and servo valves are
tested prior to packaging, so unless there has been damage
in shipment, everything will be operational when you receive
it.
Note: APP RATE refers to “N” (units of Nitrogen).
FLOW RATE, TOTAL and FIELD FLOW refer to NH3 (total
product).
However, if you do encounter a problem that appears to
be related to equipment failure, Please do not open
the console. Your system is protected by a warranty, and
Micro-Trak will gladly correct any defect.
This may result from an incorrectly entered Flow Cal value.
Check the number stamped on the flowmeter tag, and be
sure this is entered in the console’s Flowmeter position. If the
meter has been used frequently, wear may have changed the
Flow Cal value. See Fine-Tuning Flowmeter Calibration on
page 32.
Many problems are the result of mistakes in installation or
operation. Before returning any parts for service, carefully
check your installation and review the operating instructions.
For easy-to-follow guidelines, refer to the troubleshooting
section which follows.
Check to see that the flow sensor is screwed all the way into
the flowmeter.
Other causes may be a flow rate that is too low to register, or
foreign material lodged in the flowmeter.
Console Appears Dead
Using your MT-101 or homemade test light, check for 12
volts at the power source. Also check for damaged power
cable or reversed terminals. (Console requires 12 volts for
proper operation). Check for blown fuses.
6553.5 Message Displayed in Rate Mode
If this number appears when your equipment is standing still,
it indicates that the boom valve is open or not completely
closed and liquid is passing through the system.
Speed is Always Zero or Erratic
NOTE: 6553.5 may also temporarily appear when valves
are closed if liquid is sloshing back and forth through the
flowmeter, or if a portion of the line drains out. In this case,
no corrective action is required.
Check for properly calibrated wheel circumference.
Review speed sensor installation. Check for proper mounting,
alignment and spacing of speed sensor in relationship to
magnets. Make sure magnet polarities are alternated. Also
check cable for breaks or incomplete connection.
If this message appears when you are in motion with the
NH3 kit on, it indicates that speed sensor impulses have been
lost.
For more suggestions/solutions to speed problems, see Halleffect inputs and console inputs on pages 43-44.
Console is Erratic in Operation
Area Count is Inaccurate
If you have a two-way radio, it may be mounted too close to
the console. Keep all MT-9000 Series cables away from the
radio, its antenna and power cable.
Implement width or wheel circumference was measured
incorrectly or programmed incorrectly. Go back through
the original procedures, make changes, and test for acre
(hectare) count again. Verify accuracy with this formula:
Ignition wires may be causing the console to malfunction.
Keep MT-9000 Series cables away from ignition wires, or
install ignition suppressor.
Acres = Distance x Width (in feet) / 43560
Distance Count is Inaccurate
Wheel circumference was incorrectly measured or entered.
Review calibration, readjust and test.
Reroute all cables away from electric solenoids, air
conditioning clutches and similar equipment.
No Readout of Pounds, or Pounds per Minute
Displayed Measurements Do Not Make Sense
The console may be in the incorrect measurement mode
(English, Metric or Turf Units). See page 23 for details.
Check to see that all valves and related equipment are
operating properly. If material is flowing through the line,
check the flow sensor to be sure it is screwed all the way into
the flowmeter.
Display Reads “OFL”
Distance, Total Area, Sub Area, Field Flow and Total
Flow will read “OFL” when they have exceeded their
maximum count. Reset to zero to resume counting.
Check to see that a FLOW CAL number has been entered.
Also check cables for breaks or incomplete connections.
If the flowmeter is new or has not been used for a long period
of time, the turbine may be sticky. Flushing the system out
with water should make the turbine spin freely.
Flow rate may be too low to register a reading, or foreign
material may be lodged in the flowmeter.
33
Troubleshooting (cont)
Checking Individual Components
Console
Trak-Star Ultrasonic Speed Sensor
The only way to field test a console is to connect it to a
harness on a vehicle with a known working console or install
it on an E-POP (Electronic Point-of-Purchase) display stand.
Make certain that the Trak-Star is emitting a “crackling”
sound. If not, check for power at pins A (white) and B (blue)
of the adapter cable’s 6-pin connector. Also make certain
that the BLUE wire is securely connected to chassis (frame)
ground. Check connection for good metal-to-metal contact.
Harness
The harness can be checked using an ohmmeter or the
MT-101 (continuity tester). The main wiring diagram shows
the pin-out of all connectors. See page 19.
If the ground surface that you are traveling over is too
smooth (some blacktop and concrete surfaces, especially
wet, icy or snow covered), the speed reading may go to zero,
be erratic or be slow to respond. If the Trak-Star is making a
“crackling” sound and the ground doesn’t appear to be too
smooth, try mounting the Trak-Star pointing forward and as
far to the front of the vehicle as possible. (Echo interference
problem: See Trak-Star Installation and Operator’s Manual
for details.)
Electrical Interference
Erratic operation of the system may be the result of electrical
interference from ignition wires or inductive loads (electrical
clutch, fan, solenoid, etc). Always try to route wires as far
away from suspect areas as possible. If problems occur, you
may need to relocate the console and/or wiring harness, or
install a noise suppressor and/or spark plugs.
Power
The power cable has a three-pin connector labeled A, B, and
C. Check between A-C with a volt meter or test light. If there
is no power, trace cable toward battery looking for breaks.
Also check any fuses or circuit breakers that supply power to
the console.
Accessory Power
The speed, flow and run/hold cables all have an accessory
power wire. Check for 12 volts between B (usually white) and
C (usually black) of these connectors. If power is not present,
make sure the accessory power wire is not open or shorted
to ground or to another wire. If this wire has a problem, the
console may exhibit erratic behavior or not function at all.
Magnetic Hall-Effect Speed and Flow Sensors
Caution: Improper connection or voltage could damage
the Hall-effect sensor.
The Hall-effect sensor works similar to a reed switch, but
requires power in order to function. Also, this particular type
of Hall-effect sensor requires alternating magnetic polarities
in order to switch. This means that the north pole of a
magnet will “open” the Hall-effect and the south pole of a
magnet will “close” the Hall-effect. The Hall-effect will remain
“latched” without the presence of a magnet.
Ground pin C (black) and connect clean 12 volts to pin B
(white) of the Hall-effect sensor cable. Connect the positive
lead (red) of an ohmmeter or continuity tester to pin A (red)
and the negative lead (black) of the ohmmeter or continuity
tester to pin C (black) of the Hall-effect sensor cable.
Holding the tip of the sensor to the north pole of a magnet
should result in a very high resistance (infinite), while holding
the sensor up to the south pole of a magnet should result in
a very low resistance (near zero).
34
Checking Individual Components (cont)
Console Inputs
Ball Valves
If there is no response from any of the following tests, refer
to the main wiring diagram on the page 18 to locate the next
connector in line toward the console and repeat the test at
that connector. If there is a response at that connector, the
problem may be in the cable between the two connectors
(or the connectors themselves).
If the voltage reverses when switch is thrown, but valve
does not run, valve may be defective. Consult your valve
manufacturer.
Servo Valve Control Signal
The servo valve control signal cannot be checked without a
load. Connect a known working servo valve or other suitable
load (12-volt test light or 100-ohm resistor).
Speed Input: Turn the rotary dial to the speed position
and disconnect the speed sensor (yellow tie) from the
main harness. Check for 12 volts between pins B (white)
and C (black) of the main harness speed cable (yellow
tie). Using a clip lead or other jumper wire (such as a
paper clip bent in a “U”), rapidly short together pins A
(red) and C (black) of the 3-pin connector several times
(See Illustration 21). The console should respond with
some speed reading. If not, harness may be defective.
Check for cut or pinched wires. Make sure that the local
access is connected.
Turn console power switch to ON, place the console in “MAN”
mode and turn the boom one switch ON. Using a volt meter,
check from a good frame ground to each servo wire (red
and black on 3-pin, violet and gray on 10-pin). There should
be about six volts on each wire. Holding the “+/-” switch up
(“+”) should cause one wire (black or gray) to pulse from six
toward four volts and the other wire (red or violet) to pulse
from six toward eight volts. Holding the “+/-” switch down
(“-”) should cause the opposite results.
Servo Valve
Flow Input: Turn the rotary dial to the flow rate
position and disconnect the flow sensor (green tie)
from the main harness. Check for 12 volts between pins
B (white) and C (black) of the main harness flow cable
(green tie). Using a clip lead or other jumper wire (such
as a paper clip bent in a “U”), rapidly short together pins
A (red) and C (black) of the 3-pin connector several times
(See Illustration 21). The console should respond with
some flow rate reading. If not, harness may be defective.
Check for cut or pinched wires. Make sure that the local
access is connected.
The best way to test the servo valve is with a known working
console. Flip the power switch to ON, place the console in
“MAN” and turn all the boom switches ON. With the servo
valve connected to the servo valve lead on the main harness,
holding the “+/-” switch up (“+”) should open the servo
valve. Holding the “+/-” switch down (“-”) should close the
servo valve (provided the console has passed the Servo
Valve Control Signal Test). The servo valve should operate
smoothly from fully open to fully closed, in both directions. If
a known working servo valve will not run at all or takes more
than 20 seconds to run from fully open to fully closed, check
for low voltage or poor power connection.
Illustration 21
C
B
You may also use a 9-volt transistor battery. Connecting the
battery to each terminal on the servo valve should cause it
to run in one direction. Reversing the battery connections
should cause the servo valve to run the other direction. The
servo valve should operate smoothly from fully open to fully
closed, in both directions. Do Not connect 12 volts directly
to the servo valve. Damage may result.
A
Pressure Sensor
PRESSURE SENSOR Input: The only way to field test
The only way to field test the pressure sensor is to connect
it to a known working console, apply pressure and verify the
correct pressure reading on the console display.
the pressure sensor input is to connect it to a known
working pressure sensor, apply pressure and verify the
correct pressure reading on the console display.
Flowmeter
-------- Warning --------
Shaking the flowmeter end to end should produce a “rattling”
sound (shaft end play). Blowing in the meter from either end
should spin the turbine freely. If the turbine spins freely but
the meter will not register flow with a known working sensor,
the turbine may be defective. See Flowmeter Assembly and
Cleaning on page 41 for details.
To prevent serious injury, do the following:
1.Always wear gloves, goggles and other necessary
equipment when handling NH3 apparatus.
2.Do not cross thread. Use anti-seize lead base
thread compound.
Solenoid Valves
3.Thoroughly bleed hoses before disconnecting
NH3 apparatus.
If 12 volts are present between the two harness wires to
solenoid, but valves will not activate, consult the solenoid
valve manufacturer.
35
4.Completely evacuate NH3 apparatus before
servicing.
Plumbing Panel Harness
The MT-9000 Series NH3 plumbing panel harness is installed
on the plumbing panel at the factory. It connects the
flowmeter, servo, shut-off valve and remote access speed to
the main harness. This harness also contains the hold/cut-out
Hall-effect adapter, which disables flow pulses from reaching
the console when the shut-off valve is off.
MAIN HARNESS
CONNECTION
YELLOW TIE
REMOTE ACCESS SPEED
CONNECTOR (IF SPEED SENSOR
IS INSTALLED ON TOOL BAR).
GREEN TIE
A
B
C
nH3 PluMBIng Panel
MaIn HaRneSS
P/n 13273
FLOW SENSOR
IN-LINE
SERVO ADAPTER
C
B
A
HOLD/CUT-OUT
HALL-EFFECT ADAPTER
NOTE: Remote run/hold is not recommended for use with
NH3 systems.
HARNESS CONNECTS TO
NH3 PLUMBING PANEL.
36
SHUT-OFF VALVE
Flowmeter Cleaning and Assembly
Important: Opening the flowmeter will void the Flow
Calibration value assigned to your unit. However, you may
need to take the flowmeter apart for periodic cleaning or
to remove an obstruction.
NOTE: The turbines have magnets built into the fins. There
are no visible magnets on the inside of the cavity.
On a flat surface, place each housing half on end. Set and
spin the turbine in each half. It should spin freely. If it does
not spin freely, remove the turbine, wipe the shaft and try
again. If is still does not spin freely, the shaft or bearings may
have excessive wear. (Service may be necessary).
If you can shake the flowmeter from end-to-end to produce
a “rattling” sound (shaft-end play), or if you can blow into the
meter from either end and cause the turbine to spin freely,
your flowmeter does not need cleaning. If you cannot hear
the “rattling” sound or get the turbine to spin freely, your
flowmeter needs to be cleaned. See Illustration 22B below for
reassembly instructions.
Assembling Flowmeter
Place turbine in non-sensor housing. Position Teflon gasket
on housing. (Teflon gasket may be reused, but will eventually
need to be replaced). Carefully set other housing in place.
Drop all screws into holes. Hold nuts in place and fingertighten screws. Making sure Teflon gasket is still properly
aligned, evenly tighten all screws. Attach tag.
Opening flowmeter
Cut the calibration tag retaining wire. Remove the screws
and disassemble the flowmeter. Do not attempt to remove
the sleeve bearings from the flowmeter housing.
After assembly, shaking flowmeter end-to-end should
produce a “rattling” sound (shaft-end play). Blowing into
the meter from either end should cause the turbine to spin
freely. If the turbine only spins from one direction, install the
flowmeter so that the liquid flows in that direction.
Use warm water and if necessary, a mild detergent and a soft
bristle brush to clean all parts. Do not use solvents or
diesel fuel to clean the flowmeter. A magnet works
well for removing fine metallic particles from the turbine.
Inspect all parts. Check for excessive bearing or shaft wear.
The shaft will wear shorter until the turbine drags on the
housing. Illustration 22A shows you what a new shaft looks
like. When both ends of the shaft are worn to the point of
drag, the turbine must be replaced.
Accuracy of flowmeter readings cannot be guaranteed for
flow rates below the meters’ ‘minimum pounds per minute’
rating. Recalibration is required before field operation.
Illustration 22A
New Shaft
Illustration 22B
Gasket Pin
P/N 10137
Housing FM 750 N with Sensor
Receptacle, Including Bearing
P/N 10145
Housing, Includes Bearing
P/N 10116
Turbine
P/N 14836
37
Appendices
38
Appendix A
Speed Sensor
and Bracket
Optional Speed Sensor Installation
Implement Wheels
¼” Bolts,
Lockwashers
and Nuts
1. Prepare and install magnet clips as shown.
2. Place a magnet at the end of each clip (longest side of
magnet should point in the direction of wheel rotation).
Speed Sensor
3. R
igidly mount sensor mounting bracket to the wheel
assembly. Cut or bend “L” bracket as required for proper
positioning of sensor.
Cable Tie
4. Install sensor, adjust to correct spacing (1/4” to 1/2”
or 6 to 13 mm is recommended), and secure with 3/8”
locking nuts.
Front Tractor Wheel
Speed Sensor
1. W
hen possible, attach magnet clips as shown for implement wheel. This may require substituting longer lug
bolts and securing clips with nuts. Magnet clips may also
be secured by drilling and tapping holes for smaller bolts
directly into the hub, or with an adhesive.
Tap thread for
bolts or weld
2. M
ount the speed sensor bracket to a part of the wheel
assembly that does not change position to the hub when
the wheels are turned. If the “L” bracket provided cannot
be bent and mounted to properly position the sensor,
make a bracket similar to the one shown at right.
Cable Tie
Hub
3. I nsert sensor, adjust spacing and secure with 3/8” locking
nuts.
FABRICATED BRACKET
Optional section
of hose to
protect cable
3/8” nut
Sensor
Top View
3/8” hole
for sensor
3/8” nut
ATV Wheels
Two mounting examples are illustrated.
1. U
sing one cable tie (ribbed side toward
magnet), secure two magnets to the wheel
hub so they are exactly opposite each other.
Alternate the magnets’ polarities.
2. C
ut and bend sensor mounting bracket as
needed and rigidly mount. See Illustration,
top right.
3. Insert sensor, adjust spacing (1/4” to 1/2” or
6 to 13 mm) and secure with 3/8” locking
nuts.
Caution: Make sure valve stem cannot make
contact with sensor or bracket.
Cut Bracket
to Clear Rim
Sensor Bracket
Magnet
Cut and Bend
Bracket as
Required
Axle
Nut
Plastic
Cable
Tie
Hub
Swing Arm
Fork
Tube
Magnet
Axel
Hub
Rim
39
Metal
Hose
Clamps
Rim
Appendix A (cont)
Optional Speed Sensor Mounting on Drive Shaft
NOTE: This is an optional method generally used on
pickups or custom vehicles. It may also be necessary on
any other vehicles where access to the wheels is limited.
This installation requires a special calibration procedure.
See pages 27-30.
each magnet so that its longest dimension moves in
the direction of rotation. Pull cable tie tight and trim
off excess. An adjustable, non-magnetic (stainless steel)
band clamp may also be substituted.
•
Attach sensor bracket to vehicle transmission
with bolts, lockwashers and nuts provided. See Illustration
below. (Use self-tapping screws if bolts are not practi
cal.) Use either the short or long end of the bracket as
a base. (Allow enough room between the bracket and
the magnets so that when properly spaced, the tip of
the sensor will extend 1/4” [7mm] or more beyond the
locking nut.)
•
Turn one locking nut onto threaded sensor and insert
sensor into large hole selected on mounting bracket.
Turn on remaining locking nut. Set sensor to proper
distance from magnets (1/4” to 1/2”, or 6 to 13mm).
When distance is set, tighten nuts to lock sensor in
place.
•
Secure sensor cable to frame with cable ties. Place first
tie as close to sensor assembly as possible.
Determine the best location for the magnets on drive shaft
according to which is the most practical spot to attach sensor
mounting bracket. This position should be no more than 12”
(.30 meters) behind the front U-joint. For best results, mount
“L” bracket to transmission and mount magnets on drive
shaft as close to transmission as possible. This will ensure
proper alignment if drive train shifts under heavy loading.
Two magnets are required for proper Hall-effect speed
sensor operation. Position them exactly opposite each other
(180 degrees apart). The polarity (north and south poles)
detected by the Hall-effect speed sensor must alternate as
the shaft is turned. The magnets provided by Micro-Trak are
marked with a punched dashed line on the SOUTH pole side
of the magnet.
•
Attach magnets onto drive shaft, one NORTH pole side
out and the other SOUTH (dashed) pole side out, by
wrapping cable tie around shaft and magnets. Position
NOTE: If you are using more than two magnets, please
follow the directions on page 9.
Sensor Body
(Green)
Fasten Sensor Bracket with
Existing Transmission Bolts
or Rigidly Attach with Clamps.
¼” to ½”
(6mm to 13mm)
Spacing
Transmission/ Transfer Case
Drive Shaft
Magnets Positioned
180° Apart
40
Appendix B
Conversion Chart
English to Metric
When You Know
Metric to English
Multiple By
To Find
When You Know
LINEAR MEASUREMENT
Multiple By
To Find
LINEAR MEASUREMENT
inches
25.4
millimeters
millimeters
.039
inches
feet
0.305
meters
meters
3.28
feet
yards
0.914
meters
meters
1.09
yards
miles
1.61
kilometers
kilometers
.62
miles
LAND MEASUREMENT
LAND MEASUREMENT
square inches
645.16
square millimeters
square millimeters
0.00155
square inches
square feet
0.093
square meters
square meters
10.764
square feet
square yards
0.836
square meters
square meters
1.195
square yards
acres
.405
hectares
hectares
2.47
acres
square miles
2.59
square kilometers
square kilometers
0.386
square miles
LIQUID MEASUREMENT
LIQUID MEASUREMENT
fluid ounces
29.57
milliliters
milliliters
0.034
fluid ounces
pint
0.473
liters
liters
0.529
pint
quart
0.946
liters
liters
0.264
quart
gallons
3.785
liters
liters
2.64
gallons
VOLUME
VOLUME
cubic feet
0.028
cubic meters
cubic meters
35.314
cubic feet
cubic yards
0.765
cubic meters
cubic meters
1.307
cubic yards
DRY MEASUREMENT
DRY MEASUREMENT
quart
1.101
liters
liters
1.101
quart
peck
8.810
liters
liters
8.810
peck
bushel
35.239
liters
liters
35.239
bushels
FUEL CONSUMPTION
FUEL CONSUMPTION
10 miles per gallon = 4.25 kilometers per liter
10 kilometers per liter = 23.5 miles per gallon
Conversion Abbreviations
Symbols
in. = inches
Symbols
pt. = pint
Symbols
km = kilometers
ft. = feet
qt. = quart
mm2 = square millimeters
yd. = yards
gal. = gallon
m2 = square meters
ml. = miles
ft3 = cubic feet
ha = hectares
in2 = square inches yd3 = cubic yards
km2 square kilometers
ft2 = square feet
pk. = peck
ml = milliliters
yd2 = square yards
bu. = bushel
l = liters
ml2 = square miles
mm = milliliters
dal = dekaliters (10 liters)
fl oz. = fluid ounces m = meters
m3 = cubic meters
41
Appendix C
Replacement Parts List
The following replacement parts are available from your dealer or distributor, or directly from:
P.O. Box 99, 111 East LeRay Avenue
When ordering parts, please list the model number of your console and the description and part number of each part that
you want to order.
Part Number
Description
10423
10470
13254
13096
01545
13083
13084
13085
13255
13256
10013
10080
12069
13096
01531
01533
01535
13226
13276
Console Mount Knob
Console Mount Washer
Console Mount Kit
5’ Flow Sensor Cable
Power Cable Kit
5’ Flow, Run/hold, Servo, Boom 1 Harness
5’ Pressure, Boom 2, 3 & 6, Boost Harness
5’ Return Flow, Distance, Boom 4 & 5 Harness
Reference Manual
Pressure Sensor with 3’ Cable
Speed Sensor Mount Bracket
Magnet Clip
Magnet Kit (6 Magnets per Kit)
Speed Sensor Cable
Wheel Speed Sensor Kit
Drive Shaft Speed Sensor Kit
Run/hold Sensor Kit
5’ Run/hold Sensor Cable
NH3 Main Harness
Optional 2-pin, 3-pin, and 10-pin Metri-Pack 150 Extension Cables:
Part No.
M/P 2-Pin
Part No.
M/P 3-Pin
Part No.
W/P 3-Pin
Part No.
M/P 10-Pin
13200
5-foot
13205
5-foot
10450
5-foot
13220
5-foot
13201
10-foot
13206
10-foot
10449
10-foot
13221
10-foot
13202
15-foot
13207
15-foot
10876
15-foot
13222
15-foot
13203
20-foot
13208
20-foot
10829
20-foot
13223
20-foot
13204
25-foot
13209
25-foot
11462
25-foot
13224
25-foot
42
Appendix D
Glossary of Terms
Application Rate: An amount, unit or ratio of material
Output: The amount of material applied.
Astro Series of GPS Based Speed Sensors: A
Pressure-based Control: Using information from
a pressure sensor to determine the amount of adjustment
required.
being applied.
direct replacement for magnetic wheel speed sensors or
radar guns and can interface to most brands of monitors and
controllers.
Pressure Sensor: An electronic device typically mounted
between the pump output and the boom shut-off valves
(near the flowmeter) that sends a signal to the console to
calculate and display pressure.
Boom: The entire apparatus which holds the nozzles of a
sprayer.
Boom Section: The portion of the boom which is supplied
by a shut-off valve.
Range Adjust Valve: A valve installed between the
high and low pressure sides of the system (pump outlet/
pump inlet) to provide extra bypass when the pump is much
larger than required.
Boost Adjust Valve: A device that determines the
amount of by-pass the boost valve will provide; typically
the amount of material that was flowing through the boom
sections that were shut-off to cause boost activation.
Relief Valve: A valve installed between high and low
pressures sides of the system that opens to avoid excessive
pressure build-up and possible damage when all boom
sections are shut off.
Bypass Installation: An installation in which the servo
valve is installed between the high and low pressure sides
of the system (pump outlet/pump inlet), therefore allowing
more bypass as the servo opens. [Open servo = more bypass
= lower pressure = less output; closed servo = less bypass =
higher pressure = more output.]
Servo Valve: A device which adjusts the amount of
product being applied.
Shroud: The female plastic portion of the connector
typically containing male electrical contact pins.
Console: The main instrument panel, containing
programmed software, used to operate the MT-9000
system.
Special Calibration: A calibration mode sequence
that provides access to an extended list of calibration
parameters.
Control Mode: A mode which determines the information
Speed Sensor: An electronic device that sends a signal to
used to adjust the systems output. Choices include flow,
pressure or hybrid (flow and pressure combined).
the console to calculate and display speed-related functions
including distance and area.
Drive Shaft: A shaft that transfers power from one place
Standard Calibration: A calibration mode of the
MT-9000 Series which lets the operator enter values specific
to their operating needs.
to another.
Flow-based Control: Using information from a
flowmeter to determine the amount of adjustment required.
Target Rate: The desired amount of material which is to
Flowmeter: The device that measures flow through the
be applied.
system.
Tower: The male plastic portion of the connector typically
Flow Sensor: An electronic device that sends a signal to
containing female electrical contact pins.
the console to calculate and display flow-related functions.
Vansco: A device using microwave to deliver a reliable
speed signal for electronic equipment.
Hybrid-based Control: Using information from a
flowmeter and a pressure sensor to determine the amount
of adjustment required.
Units: A standard quantity with which others of the
same kind are compared for purposes of measurement. For
example, Units of Area = Acres (English), Hectares (Metric)
and/or Thousand Square Feet (Turf).
Inline Installation: An installation in which the servo
valve is installed in the high pressure side of the system
(between pump and boom).
Non-driven Wheel: A wheel that is free-rolling on the
ground, as opposed to the wheel being driven by or driving
other devices.
43
Manufactured in the U.S.A. BY
111 East LeRay Avenue • P.O. Box 99 • Eagle Lake, MN 56024-0099
Toll Free: (800) 328-9613 • (507) 257-3600
Fax: (507) 257-3001
www.micro-trak.com • [email protected]
© 1999 Micro-Trak Systems, Inc. •Printed in U.S.A. • P/N 13797 Rev. 1

MT-9000™ NH3 Manual - Micro

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