HF Series Brochure

HF SERIES
COMPRESSED
AIR FILTERS
Compressed Air Treatment
Reduces Operating Costs
Cut the Cost of Compressed Air.
Hankison filters remove more
contaminants with less pressure
drop. Compare the operating
pressure drop of competitive
brands and remember that for
every extra 2 psi of pressure drop,
power input needs to be
increased by 1%.
From the Leader in Compressed Air Treatment
Since Hankison first developed their coalescing filters in the 1970s, they have been a
leader in filtration design. HF Series filters are the result of extensive testing of the
latest state-of-the-art materials, in filtration media. Filter elements have been designed
utilizing the latest media innovations and manufacturing techniques. The result is
increased performance, reduced size and lower operating pressure drop, in a variety of
grades to match your requirements. Housings have large flow areas to reduce pressure
drop and to allow easier installation, operation, and maintenance. A systems approach
has been used to allow for convenient matching of filter types to achieve the air quality
you desire, while comprehensive third party testing guarantees performance to CAGI,
ISO, and PNEUROP* standards.
With a greater selection of filter grades, more models to choose from, and
worldwide technical and service support, Hankison offers a systemized solution for your
compressed air quality needs.
Let Hankison Give You
the Compressed Air Quality You Require
A typical compressed air system is contaminated with...abrasive solid particles such as dust,
dirt, rust and scale...compressor lubricants (mineral or synthetic)...condensed water
droplets and acidic condensates...and oil and hydrocarbon vapors.
If not removed, these contaminants increase pneumatic equipment maintenance
costs, lead to instrument and control failure, contribute to poor product fit and finish
and contaminate processes.
The right Hankison filter or filter system will remove these contaminants allowing your
compressed air system to deliver the quality of air required by your application... whether
it’s plant air, instrument air, or medical air...helping to ensure consistent output quality
while minimizing operating costs.
ISO 8573.1 Quality Classes
Solid Particles
Class
Particle Size, d (micron)
0.10 < d O 0.5
0.5 < d O 1.0
1.0 < d O 5.0
Maximum Number of Particles per m3
0
1
2
3
4
5
6
As Specified
1
1,000
10,000
Not Specified
Not Specified
7
8
9
2
100
100,000
Not Specified
Not Specified
Not Specified
0
10
500
1,000
20,000
Humidity and Liquid Water
Oil
Pressure Dew Point
Total concentration,
Aerosol, Liquid, and Vapor
°C
°F
As Specified
O -70
O -94
O -40
O -40
O -20
O -4
O +3
O +38
O +7
O +45
O +10
O +50
Liquid Water Content, Cw g/m3
Cw O 0.5
0.5 < Cw O 5
5 < Cw O 10
Per ISO8573-1: 2001(E)
mg / m3
ppm w/w
As Specified
O 0.01
O 0.008
O 0.1
O 0.08
O1
O 0.8
O5
O4
Modular Housings
for Flows through
780 scfm
• Enlarged flow paths reduce
pressure drop
• Manufactured from top quality
aluminum, zinc, and steel
• Chromated and epoxy powder painted
(interior and exterior) for added
durability and corrosion resistance
• 300 psig (21 kgf/cm2) maximum working
pressure (tested to a 5:1 safety factor)
Easy to Install
Easy to Maintain
• Modular connections allow housings to be
connected in series
easily, while saving
space
• Wall mounting bracket
optional
• Can be mounted for
left or right entry
• New space saving
design reduces service
clearances
• 1/8 turn, self locking bayonet head to
bowl connections (through 1”)
• Push on elements make element
replacement quick and easy
• If housing is not depressurized
before disassembly, escaping air gives
audible warning
• Captive o-ring
• Ribbed bowls allow use of C spanner
• Color coded elements for easy
identification
Easy to Operate
New differential pressure indicators
Indicates optimum time for element
change-maximizing your element
investment while minimizing pressure drop
Gauge
Slide indicator
Economical-changes color when filter
element requires replacement
Bayonet Head
Gauge
• Large easy to read gauge face
• Dual gauge faces allow housings to be
mounted in any flow direction
• Can be mounted remotely
• Switch for remote indication available
Liquid level indicator
• Allows visual monitoring of liquid level
and signals the need for preventative
maintenance to avoid downstream
contamination
• Manufactured from thermoset
polyurethane, compatible with synthetic
lubricants
Internal automatic drains
• Pilot operated, pneumatically actuated...
reliably discharges collected liquids
• Viton seals...totally compatible with
synthetic lubricants
• Inlet screen for additional protection
• Discharge fitting threaded to facilitate
drain line connection
Liquid Level Indicator
Internal Automatic Drain
3
Hankison Elements Offer Enhanced
Performance and Low Pressure Drop
A choice of Seven
element Grades
allows you to
design a system
that delivers the air
quality you require
• Push-on elements make element
replacement easy
• Piston type element to housing
seal keeps unfiltered air from
by-passing element
• Corrosion resistant cores
- Stainless steel for added structural
integrity
- Low resistance to flow
- Seam welded for extra strength
• New “matrix blended fiber” media
- Large, effective surface area improves capture rate - ensures
high efficiencies
- Large open area minimizes
pressure drop
• Coated, closed cell foam sleeve
- Resists chemical attack from oils
and acids
- Ensures high efficiencies by
preventing re-entrainment of
coalesced liquids
• Chemically resistant end caps bound
to media with specially formulated
adhesive
• Silicone free
• Withstands temperatures to
150°F (66°C)
Grade
11 ■
Moisture Separator
bulk liquid removal. Maximum inlet
liquid Load: 30,000 ppm w/w
Filtration
• Two stainless steel orifice tubes
provide 10 micron mechanical
separation
Grade
7■
General Purpose Air Line Filter
for removal of liquid water and oil;
removes solid particles to 1 micron
(1.0 ppm w/w maximum remaining
oil content) 1
• Corrosion resistant inner and
outer cores
Two-stage filtration
• First stage - captures larger particles
with alternate layers of fiber media
and media screen
• Second stage - coalesces aerosols
and captures solid particles with
multiple layers of epoxy bonded,
blended fiber media
1
2
4
Grade
9■
Separator/Filter
mechanical for bulk liquid removal plus a
3 micron coalescer (5 ppm w/w
maximum remaining oil content) 1
Two-stage filtration
• First stage - two stainless steel
orifice tubes provide 10 micron
mechanical separation
• Second stage - in-depth fiber media
captures solid and liquid particles to
3 microns
Grade
6■
Dry Particulate Air Line Filter
for removal of solid particles to 1 micron
Two-stage filtration
• First stage - coalesces aerosols and
captures solid particles with multiple
layers of epoxy bonded, blended
fiber media
• Second stage - captures larger particles
with alternate layers of fiber media
and media screen
Filter efficiencies have been established in accordance with CAGI standard ADF400 and are based on 100ºF (38ºC) inlet temperature.
Filter efficiency has been established in accordance with CAGI standard ADF500 and is based on 100ºF (38ºC) inlet temperature.
Grade
5■
Grade
High Efficiency Oil Removal Filter
for coalescing fine water and oil aerosols;
removes solid particles to 0.01 micron
(0.008 ppm w/w maximum remaining
oil content)1
• Corrosion resistant inner and
outer cores
Two-stage filtration
• First stage - multiple layers of fiber
media and media screen remove
larger particles, prefiltering the air
for the second stage
• Second stage - multiple layers of
bonded, blended fiber media for
fine coalescence
• Outer coated, closed cell foam
sleeve
3■
Grade
1■
Ultra High Efficiency
Oil Removal Filter
for coalescing ultra-fine oil aerosols;
removes solid particles to 0.01 micron
(0.0008 ppm w/w maximum remaining
oil content) 1
• Corrosion resistant inner and
outer cores
Oil Vapor Removal Filter
for removal of oil and hydrocarbon
vapors normally adsorbable by activated
carbon; removes solid particles to 0.01
micron (0.003 ppm w/w maximum
remaining oil content) 2
• Corrosion resistant inner and
outer cores
Two-stage filtration
• First stage - coated, closed cell
foam sleeve acts as prefilter and
flow disperser
• Second stage - multiple layers of
matrix blended fiber media for
ultra-fine coalescence
• Outer coated, closed cell foam
sleeve
Two-stage filtration
• First stage - a stabilized bed of finely
divided carbon particles removes the
majority of the oil vapor
• Second stage - multiple layers of fiber
media with bonded microfine carbon
particles remove the remaining oil vapor
• Multiple layers of fine media prevent
particle migration
• Outer coated, closed cell foam sleeve
prevents fiber migration
• Designed for 1000 hour life at
rated conditions
Air Quality/Pressure Drop
Grade
Solid Particles
Down to
micron
Remaining
Oil Content
ppm by weight
Dry
Wet
11■
9■
7■
6■
5■
3■
1■
10
3
1
1
0.01
0.01
0.01
5
1
0.008
0.0008
0.003
0.8 [0.06]
1 [0.07]
1 [0.07]
1 [0.07]
1 [0.07]
2 [0.07]
1 [0.07]
0.8 [0.06]
1.5 [0.11]
2 [0.14]
3 [0.21]
6 [0.42]
NA
Pressure Drop at Rated Conditions
psid [kgf/cm2 ]
5
Application Guide,
Product Features and Specifications
Application Guide
Element Type
Grade 11
Description
Bulk Liquid Separator
• Bulk Liquid
CAGI, PNEUROP, and ISO Performance Data
Where Used
Removes:
• Liquids and Solids 10 microns and larger
Maximum inlet liquid load: 30,000 ppm w/w
Downstream of aftercoolers
11
Water Separator Element
Grade 9
Mechanical separator and 3
micron coalescer removes
• Liquid
• Large particles
ISO 8573.1 Quality Class - Solids: Class 3, Oil Content: Class 5
Maximum inlet liquid load: 25,000 ppm w/w
Separator / Element
Grade 7
Air Line Element
Grade 6
Removes:
• Solids and liquids 3 microns and larger
• Remaining oil content 5 ppm w/w
General Purpose 1 micron
coalescer for shop air
operating
• Tools
• Motors
• Cylinders
Removes:
• Solids and liquids 1 micron and larger
• Remaining oil content 1 ppm w/w
Upstream of ultra high efficiency
oil removal filters
ISO 8573.1 Quality Class - Solids: Class 2, Oil Content: Class 4
Maximum inlet liquid load: 2,000 ppm w/w
At point-of-use if aftercooler/
separator installed upstream
Dry Solids Removal
• Pipeline Protection from
abrasive desiccant dust
Removes:
• Solids 1 microns and larger
No liquid should be present at filter inlet
9
At point-of-use if no
aftercooler/separator used upstream
3
7
7
6
Downstream of pressure-swing
(heatless) desiccant dryers
Dry Particulate
Element
Grade 5
High Efficiency
Oil Removal Element
Grade 3
Ultra High Efficiency
Oil Removal Element
Grade 1
Oil Vapor
Removal Element
Fine coalescer for oil free air
for industrial use
• Painting
• Injection molding
• Instruments
• Control valves
Removes:
• Solids and liquids 0.01 micron and larger
• 99.99+% of oil aerosols; remaining oil content 0.008 ppm w/w
ISO 8573.1 Quality Class - Solids: Class 1, Oil Content: Class 2
Maximum inlet liquid load: 1,000 ppm w/w
5
Ultra fine coalescer for oil free
air for critical applications
• Where air contacts product
• Conveying
• Agitating
• Electronics manufacturing
• Nitrogen replacement
Removes:
• Solids and liquids 0.01 micron and larger 99.999+% of oil
aerosols; remaining oil content 0.0008 ppm w/w
Activated carbon filter for odor
free air for
• Food and drug
manufacturing
• Breathing air
• Gas processing
Removes:
• Oil vapor: remaining oil content 0.003 ppm w/w (as a vapor)
• Solids 0.01 micron and larger
Filter Type
Description
High Temperature Dry
Particulate After Filter
ISO 8573.1 Quality Class - Solids: Class 1, Oil Content: Class 1
Maximum inlet liquid load: 100 ppm w/w
Upstream of desiccant or
membrane dryers; use a Grade 7
as a prefilter if heavy liquid loads
are present
5
7
3
3
Downstream of refrigerated dryers
ISO 8573.1 Quality Class - Solids: Class 1, Oil Content: Class 1
5
Downstream of high efficiency
oil removal filters
1
0R
3
1
No liquid should be present at filter inlet - use a high efficiency oil
removal filter upstream of Grade 1 filters to prevent liquid oil
contamination
CAGI, PNEUROP, and ISO Performance Data
Where Used
Removes:
• Solids 1 micron and larger
No liquid should be present at filter inlet
6
5
ISO 8573.1 Quality Class - Solids:
Class 1, Oil Content: Class 2
Maximum inlet liquid load:
1,000 ppm w/w
HTA Series
High Temperature
Dry Particulate
5
Removes:
• Solids and liquids 0.008 micron
and larger 99.99+% of oil
aerosols; remaining oil content
0.01 ppm w/w
HTA
Downstream of heat reactivated
desiccant dryers
Sizing
To find the maximum flow at pressures other than 100 psig (7 kgf/cm2), multiply the Max. Flow (from tables below) by the Correction Factor corresponding to the minimum pressure at the inlet of the filter.
Do not select filters by pipe size; use flow rate and operating pressure.
Minimum Inlet Pressure
psig
kgf/cm2
Correction Factor
20
1.4
0.30
30
2.1
0.39
40
2.8
0.48
60
4.2
0.65
80
5.6
0.82
100
7.0
1.00
120
8.4
1.17
150
10.6
1.43
200
14.1
1.87
250
17.6
2.31
mm
364
605
1005
1005
1053
1099
1389
1389
1346
1575
1575
1732
lbs.
13
19
95
95
159
219
236
239
319
548
548
772
300
21.1
2.74
HTA Series Product Specifications
Dimensions
Model Number
HTA100
HTA200
HTA400
HTA600
HTA1200
HTA1800
HTA2400
HTA3000
HTA4800
HTA6600
HTA8400
HTA11400
Max. Flow @ 100 psig
scfm
100
200
400
600
1,200
1,800
2,400
3,000
4,800
6,600
8,400
11,400
MWP 1 @ 450°F
psig
250
250
165
165
165
165
165
165
165
165
165
165
W
Connections 2
1” NPT
1” NPT
3” NPT
3” NPT
3” NPT
3” NPT
4” ANSI Flange
4” ANSI Flange
6” ANSI Flange
6” ANSI Flange
6” ANSI Flange
8” ANSI Flange
in.
4.25
4.25
10.25
10.25
16.00
16.25
20.00
20.00
24.00
28.00
28.00
33.00
H
mm
108
108
260
260
406
413
508
508
610
711
711
838
in.
14.31
23.81
39.56
39.56
41.44
43.25
54.69
54.69
53.00
62.00
62.00
68.19
Weight
kg
5.9
8.6
43
43
72
99
107
108
145
249
249
350
Pressure drop: At rated flow conditions pressure drop will be less than 1 psid (0.07 kgf/cm2). Pressure drop will increase only as the filter cartridges become loaded with solid particles.
Filter cartridge replacement: Filter cartridges should be replaced annually or, when pressure drop across the cartridge exceeds acceptable differential pressure. Maximum temperature: 450°F (232°C)
1
Units with higher MWP are available; contact factory. Model HTA1200 and larger are ASME code constructed and stamped.
2
BSP connections and DIN Flanges are available.
HF Series Product Specifications
Model Number
Max. Flow
@ 100 psig
scfm
Modular Type Housings
HF(Grade)-12-(Conn.)-(Features)
HF(Grade)-16-(Conn.)-(Features)
HF(Grade)-20-(Conn.)-(Features)
HF(Grade)-24-(Conn.)-(Features)
HF(Grade)-28-(Conn.)-(Features)
HF(Grade)-32-(Conn.)-(Features)
20
35
60
100
170
250
HF(Grade)-36-(Conn.)-(Features)
375
HF(Grade)-40-(Conn.)-(Features)
485
HF(Grade)-44-(Conn.)-(Features)
HF(Grade)-48-(Conn.)-(Features)
625
780
ASME Pressure Vessels
HF(Grade)-52-(Conn.)-(Features)
HF(Grade)-54-(Conn.)-(Features)
HF(Grade)-56-(Conn.)-(Features)
HF(Grade)-60-(Conn.)-(Features)
HF(Grade)-64-(Conn.)-(Features)
HF(Grade)-68-(Conn.)-(Features)
HF(Grade)-72-(Conn.)-(Features)
HF(Grade)-76-(Conn.)-(Features)
HF(Grade)-80-(Conn.)-(Features)
HF(Grade)-84-(Conn.)-(Features)
HF(Grade)-88-(Conn.)-(Features)
HF(Grade)-92-(Conn.)-(Features)
625
1,000
1,250
1,875
2,500
3,125
5,000
6,875
8,750
11,875
16,250
21,250
Filter Grades
11 - Mechanical Separator (bulk liquid)
9 - Separator/Filter (3 micron and bulk liquid)
7 - Air Line Filter (1 micron)
6 - Dry Desiccant Afterfilter (1 micron)
5 - High Efficiency Oil Removal Filter (0.008 ppm)
3 - Maximum Efficiency Oil Removal Filter (0.0008 ppm)
1 - Oil Vapor Removal Filter (activated carbon)
Standard Features
Filter Grades
Connections
NPT / ANSI Flg.
11
9
7, 5, 3
6
3 - 3/8" NPTF or
4 - 1/2" NPTF
D
P
D
P
L
D
P
L
P
6 - 3/4" NPTF or
8 - 1" NPTF
D
D
G, L
8 - 1" NPTF or
10 - 1-1/4" NPTF or
12 - 1-1/2" NPTF
16 - 2" NPTF or
20 - 2-1/2" NPTF
(1)
G
L
D
G
L
G
(1)
20 - 1/2" NPTF
N/A
(2)
G
(1)
(1)
1
300 psig
21kgf/cm2
250 psig
17.6 kgf/cm2
150°F
66°C
150°F
66°C
D
G
D, G D, G
24 - 3" NPTM
80 - DN 80 Flange
Max. Pressure & Temp.
Manual
With
Drain
D
300 psig
300 psig
24 - 3" NPTM
4F - 4" ANSI Flange
(1)
6F - 6" ANSI Flange
G
G
(1)
(1)
G
225 psig
225 psig
N/A 15.8kgf/cm2 15.8 kgf/cm2
6F - 6" ANSI Flange
8F - 8" ANSI Flange
8F - 8" ANSI Flange
10F - 10" ANSI Flange
Features:
D - Internal Automatic Drain Mechanism
G - Differential Pressure Gauge Indicator
L - Liquid Level Indicator
M - Filter Monitor
P - Differential Pressure Slide Indicator
S - Corrosion Proof Stainless Steel Cores
X - External Drain Adapter
(1)
150°F
66°C
150°F
66°C
Dimensions
H
W
Weight
kg
lb
Replacement
Element
in
mm
in
mm
Model
8.15
11.05
13.40
15.32
19.57
22.80
207
281
340
389
497
579
4.13
4.13
4.13
5.25
5.25
6.44
105
105
105
133
133
164
4.2
8.1
8.5
6.3
6.9
10.2
1.9
3.7
3.9
2.9
3.1
4.6
E (Grade)-12
E (Grade)-16
E (Grade)-20
E (Grade)-24
E (Grade)-28
E (Grade)-32
27.29
693
6.44
164
11.3
5.1
E (Grade)-36
31.08
789
7.63
194
28
12.7 E (Grade)-40
36.83 935
42.96 1091
7.63
7.63
194
194
33
38
15.0 E (Grade)-44
17.2 E (Grade)-48
40.88
48.00
48.00
49.00
52.25
52.25
54.63
62.56
62.56
69.13
67.94
70.94
10.25 260
36
16.00 406
91
16.00 406
91
16.25 413 120
20.00 508 179
20.00 508 182
24.00 610 271
28.00 711 518
28.00 711 527
33.00 838 709
39.00 991 918
45.88 1165 1412
(1)
(2)
1038
1219
1219
1245
1327
1327
1387
1589
1589
1726
1726
1802
16.3
41.3
41.3
54.4
81.2
82.6
123
235
239
322
416
640
E (Grade)-PV
E (Grade)-54
E (Grade)-PV
E (Grade)-PV
E (Grade)-PV
E (Grade)-PV
E (Grade)-PV
E (Grade)-PV
E (Grade)-PV
E (Grade)-PV
E (Grade)-PV
E (Grade)-PV
Qty.
1
1
2
3
4
5
8
11
14
19
26
34
Drain plugs standard. Externally mounted automatic drains are available.
Time-based Filter Monitor recommended
7
Filter Monitor
Serious Savings with Filter Monitor
Titans of industry know how costly compressed air generation can be. Companies that
are serious about reducing costs generally consult professional compressed air system
auditors to analyze their air generation systems and plant air demands so they can
strategize on areas to eliminate waste and improve efficiencies. It is no wonder that
many Filters are ordered and installed with an optional Filter Monitor.
Annual Energy Saving Potential
Flow
SCFM
2 psig
4 psig
System Pressure Reductions
6 psig
8 psig
10 psig
100
250
500
1,000
2,000
5,000
10,000
$143.77
359.42
718.85
1,437.69
2,875.38
7,188.46
14,376.91
$ 287.54
718.85
1,437.69
2,875.38
5,750.76
14,376.91
28,753.82
$ 431.31
1,078.27
2,156.54
4,313.07
8,626.15
21,565.37
43130.74
$ 575.08
1,437.69
2,875.38
5,750.76
11,501.53
28,753.82
57,507.65
$ 718.85
1,797.11
3,594.23
7,188.46
14,376.91
35,942.28
71,884.56
* Assumes 5 scfm/HP, $0.10 per kWh, 8,760 hours of operation per year
Filter Monitor's accuracy lets you manage element condition to reduce costly system pressure.
Example: 500 scfm air system - change filter element at 2 psig vs. 10 psig to add $2,875.38 to your bottom line.
Take Control
Filter Monitor uses advanced microprocessor technology to help you take control with 3
complementary modes of operation – as standard.
• Time Monitoring Mode – provides notification when it is time to change the filter
element per your selection from 1-15 months.
• Differential Pressure Mode - select the exact pressure differential you will tolerate
to initiate the warning to minimize the cost of pressure drop.
• Filter Performance Mode – Filter Monitor automatically analyzes your systems flow
dynamics 1,800 times per hour to chart its unique operating characteristics. It
references the parameters you selected and continually plots your system’s profile to
forecast the days left until it will cost more to operate the dirty element than to
replace it. A warning is triggered 60 days before change-out is recommended and the
day’s countdown until the filter element is changed.
Improvements and research are continuous at SPX Hankison
Specifications may change without notice.
SPX Air Treatment
1000 Philadelphia Street
Canonsburg, PA 15317-1700 U.S.A.
Phone: 724-745-1555 • Fax: 724-745-6040
Email: [email protected]
www.hankisonintl.com
©2005 SPX Air Treatment. All rights reserved. Inv# DBR-500-NA-6