8`x10` Outdoor Storage Shed

Transcription

8`x10` Outdoor Storage Shed
C
op
y
OWNER’S MANUAL with Assembly Instructions
8'x10' Outdoor Storage Shed
R
Lifetime
8’ x 10’ Outdoor Shed
MODEL #6419
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your warranty rights will not be diminished. But you will need to provide a sales receipt to verify your product
purchase date before warranty service will be provided.
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y
Maintaining your privacy is our long-standing policy at Lifetime. And you can rest assured that Lifetime will not
sell or provide your personal data to other third parties, or allow them to use your personal data for their own
purposes.
We invite you to read our privacy policy at www.lifetime.com
REGISTER today!
op
Level Surface Notice:
Surface must be leveled before installation. We recommend building a level work space with a cement or patio style surface. If the
surface is not properly leveled, the Outdoor Shed will not assemble correctly. Proper surface leveling will save you time in the long
run, so please do not ignore this step.
Building Code Notice:
Consult all local building codes, as well as city and county ordinances, to ensure that the construction of the Outdoor Shed does
not require a building permit. Proper building permit documentation may be required in your neighborhood, and it would be
unfortunate to learn this after constructing the Shed.
Screwdriver Notice:
There is a 1/2” Phillips head screwdriver bit included with the shed hardware. This bit can be used with any power screwdriver
or drill. The plastic pieces of your shed can be damaged by overtightening of screws. To avoid damage we strongly recommend
the use of a low-powered power screwdriver or a drill that has an adjustable clutch that is set on a low torque setting. If neither is
available, use a hand screwdriver. In any case, use caution to avoid overtightening the screws.
Floor Puncture Notice:
C
Sharp objects may damage your floor. If resting sharp, heavy objects on your shed floor, place a block of wood between the sharp
object and floor.
SAFETY INSTRUCTIONS
FAILURE TO FOLLOW THESE WARNINGS MAY RESULT IN SERIOUS INJURY OR PROPERTY DAMAGE AND
WILL VOID WARRANTY.
To ensure safety, do not attempt to assemble this shed without following the instructions carefully. Check entire
box and inside all packing material for parts and/or additional instruction material. Before beginning assembly,
read the instructions and identify parts using the hardware identifier and parts list in this document. Proper and
complete assembly, use and supervision are essential for proper orientation and to reduce the risk of accident
or injury.
• Do not use or store hot objects such as grills, blowtorches, welding equipment, etc. in the shed.
• If using a ladder during assembly, use extreme caution.
• Two capable adults are required for shed assembly. (It is also recommended that a third adult function as an
instruction reader.)
Most injuries are caused by misuse and/or not following instructions. Use caution when using this shed.
2
INSTRUCTION # 1038544
5/22/2008
Read This First!
Before Beginning Assembly:
A. Read the “Congratulations” letter on pages 4-5.
B. Remove Parts List from the center of these instructions and make sure all parts are
present and in good condition.
C. Find the color “Construction Tips” flyer and refer to it during assembly.
**Do Not Contact the Store!**
For Assistance, including missing or broken parts,
Call Customer Service at:
1 (800) 225-3865
** Customers outside of the U.S. or Canada, please contact the store for assistance. **
KEY
NOTE
In
Indicates
a helpful hint
or important note.
Indicates that a hand
screwdriver is required
for a step.
Refers you to a specific
step in the full-color
Construction Tips flyer.
Caution: If more than six (6) inches of snow accumulate on the roof of the shed,
carefully remove the snow to avoid possible roof collapse. While standing on the ground,
remove the snow from the roof with a broom or snow shovel. Do not stand on the roof to
remove snow.
Congratulations on your Lifetime® Outdoor Shed purchase. By following the instructions
below, your new Lifetime shed should provide you with years of service and enjoyment.
Cleaning and Care
The polyethylene walls and shelves are stain- and solvent resistant. To clean, use a mild soap
and a soft-bristled brush. Abrasive cleaning materials may scratch the plastic and are not
recommended. Repair scratches or rust spots on the metal by sanding the affected area lightly;
using a rust preventative spray primer; and finally, spraying with a high-gloss spray enamel paint.
Avoid placing a direct heat source on or near surfaces unless using a heat barrier.
3
IMPORTANT! Please Read
Dear Valued Customer,
®
or Storage Shed! We
your purchase of a Lifetime Outdo
on
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like
uld
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choice and you will be very please
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storage solution.
nufactured by
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can be assured that the quality of
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Lifetime Products,
ds are made in the USA,
the best in the world! All of our she
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ring the best
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bottom!
The design and
ality steel and polyethylene parts.
t-qu
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ds
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All of our she
panels is second to none. All of our
ll
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construction of our
t polyethylene plastic.
coated and we only use high-impac
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and, it won’t crack
superior strength and durability,
has
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What makes
or degrade outdoors.
®
Storage Shed, please
are getting in a Lifetime Outdoor
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lity
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So now
TRUCTION MANUAL!
take the time to READ THIS INS
s to help you put
the best possible form of instruction
ing
vid
pro
in
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car
at
gre
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tak
e
the following
We hav
ore you get started, PLEASE read
Bef
er.
eth
tog
d
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e
rag
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or
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your new Ou
ted!
preparation tips to help you get star
le if you do!
erience will be a lot more enjoyab
exp
n
ctio
stru
con
r
you
,
you
ure
We can ass
PREPARATION TIPS:
built
a great purchase, but Rome was not
de
ma
e
hav
You
!
AX
REL
…
ple
• The first step is sim
r fine Outdoor Storage
your weekend putting together you
of
t
par
d
goo
a
nd
spe
to
n
Pla
.
e apart quickly
in a day
quickly and easily, it surely will com
er
eth
tog
es
com
it
if
is,
phy
loso
patient, and
Shed. Our phi
will surely last for years if you are
d
®
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e
rag
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e
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and easily! Your Life
.
it together as we have instructed
take all the time necessary to put
found that not
a one-person endeavor. We have
not
is
s
Thi
!
fun
the
on
in
join
to
n of
• Grab a friend
ple participating in the constructio
peo
re
mo
or
two
e
hav
you
if
her
only will things go smoot
well. So, the more the merrier!
the shed, but it will go quicker as
e included
structing your new shed. We hav
con
for
ary
ess
nec
ls
too
the
all
e
• Make sure you hav
screwdriver or drill.
that may be used with any power
bit
r
rive
wd
scre
d
hea
s
llip
Phi
“
ome damaged
a 1/2
plastic pieces of your shed may bec
The
it.
use
ase
ple
nd…
frie
r
of a lowThis bit is you
, we strongly recommend the use
age
dam
this
id
avo
To
ws.
scre
the
by overtightening
that is set on a low-torque
drill that has an adjustable clutch
a
or
r
rive
wd
scre
er
pow
d
ere
pow
- 1 -
4
r. If a hand screwdriver is all you
a hand screwdrive
setting. If neither is available, use
need it!
several breaks… your wrist will
en it comes time to do the roof!),
ladders (wh
• You will also need two small step
and a 3/8” wrench.
have, take
a 7/16” wrench
ROW THE WOOD
is there for a reason. DO NOT TH
box
d
she
r
you
in
ck
blo
od
wo
• The small
r.
attaching the wall panels to the floo
BLOCK AWAY, it is necessary for
rt before you start.
nual and “Construction Tips” inse
ma
tion
ruc
inst
ire
ent
the
h
oug
rize yourself with
• Read thr
flow of the process and to familia
the
for
feel
a
get
to
e
ctic
pra
at
It’s always a gre
process out of order.
get ahead of yourself and start the
the parts involved. But, try not to
a certain order,
DER! Everything goes together in
OR
IN
NS
TIO
UC
TR
INS
E
TH
• FOLLOW
f-the-art research and
rect order should be. In our state-o
and we have learned what that cor
order of construction is
ngly created these instructions. The
aki
nst
pai
e
hav
we
,
lity
faci
ing
test
t follow along with
will not fit if built out of order. Jus
ply
sim
ts
par
e
som
and
,
son
rea
y smooth.
there for a
fit together and things will go ver
l
wil
ing
ryth
eve
and
s
tion
ruc
the order in the inst
n spots. We have
s” insert for the trickier constructio
Tip
tion
ruc
nst
“Co
r
colo
the
to
y we included
• Refer
ere it can get a bit tricky, that is wh
wh
n
ctio
stru
con
ing
dur
ces
pla
identified a few
guide you through the
ruction extra was created to better
the color insert. This full-color inst
builder.
ch happier Outdoor Storage Shed
mu
a
be
l
wil
you
and
it
Use
s.
proces
sen to place
SURFACE! If the spot you have cho
EL
LEV
A
ON
ILT
BU
BE
ST
• YOUR SHED MU
l not assemble correctly!
rage Shed is not level, the shed wil
Sto
or
tdo
Ou
new
l
rfu
nde
wo
r
you
to last a long time, so
style surface. Your shed is meant
io
pat
or
ent
cem
el
lev
a
nd
me
We recom
it before you start to build.
provide the proper foundation for
lding codes, as well
allowed to build it! Consult all bui
are
you
e
sur
ke
ma
it,
ld
bui
you
mit to construct
• Before
t you do not require a building per
tha
ure
ens
to
s,
nce
ina
ord
nty
as city and cou
y be required in your
building permit documentation ma
your Outdoor Storage Shed. Proper
r Outdoor Storage Shed is
unfortunate to learn this after you
te
qui
be
uld
wo
it
and
,
ood
orh
neighb
already built!
Outdoor Storage
construction of your wonderful new
the
in
beg
to
dy
rea
’re
you
t
tha
w
No
enjoy yourself. We
yourself a large cold beverage and
get
,
ath
bre
p
dee
a
e
tak
k,
bac
will be able to
Shed, step
of time in building your shed, you
t
oun
am
t
righ
the
ng
ndi
spe
r
guarantee that afte
enjoy it for years to come.
®
tdoor Storage, and have fun!
Thanks for choosing Lifetime Ou
- 2 -
5
1
Site Selection
1.1: The actual dimensions of your shed (at its widest and longest points) are 8’ x 10’.
Ensure you select a site that will accommodate these measurements. The base of the
shed is slightly smaller than this, so you will need to create a level surface that is at least
93.5” x 118.25”. We recommend using a level cement or patio style surface. This will
provide the best long-term performance for your shed.
8’
NOTICE: Shed Extension Kits are available
for this shed. Please consider possible shed
expansion when planning the site for your shed.
See inside the back cover of this manual for
information on ordering Extension Kits.
10’
10’
118.25”
93.5”
NOTE
Surface
S
u
must be leveled before installation. If the
surface
s
u
is not properly leveled, the outdoor shed
will
w
i not assemble or function correctly. Proper
surface leveling will save you time in the long run, so
please do not ignore this step.
8’
Alternate Site Preparation
Wherever possible you should use the surfaces described above. When this is not possible, we
recommend you use one of the following options:
Note: Any platform or similar structure should be built above ground in order to avoid water pooling inside shed.
OPTION 1: Wood Platform
Be sure you use lumber that is treated and approved for
outdoor use. Build outside frame to 93 1/2” x 118 1/4” outside
dimensions:
”
118 1/4
Item
Qty.
2” x 4” x 90 1/2” treated board*
8
2” x 4” x 118 1/4” treated board*
2
48” x 93 1/2”’ Plywood (ACX)**
2
22 1/4” x 93 1/2” Plywood (ACX)**
1
16d 3” common nails
32
8d 1 1/2” common nails
36
* All lumber must be rated for outdoor use.
** Trim 4’ x 8’ sheets to this size.
93
16”
1/
2”
16”
16”
16”
16”
25”
15.
To be sure to have studs
in the correct location to
nail plywood in the next
step, start measuring here
& measure from center to
center.
6
Place the 2” x 4” x 90 1/2” boards
on the inside of the frame. Nail each
board in place with the 16d nails.
Line up a large sheet of outdoor
rated plywood (48” x 93.5”)
with the end of the frame (same
end you measured from). Nail
plywood in place.
B
A
Place next large sheet.
Cut last sheet of plywood
to fit remaining space
(22”x93.5”) on frame. Nail
plywood in place.
Square up the frame by measuring
from corner to corner. Measurement A
should equal Measurement B.
Place platform in the desired location. If platform does not rest level on the
ground, build up low points with loose dirt until platform is stable.
OPTION 2: Filled Wood Frame
Be sure you use lumber that is treated and approved for
outdoor use. Cut outside frame to 8’ x 10’ outside dimensions:
Be sure that
frame is level.
10’
Drill 3 evenly spaced 1/2”
drain holes in plywood
between each 2” x 4” joist.
Item
Qty.
2” x 6” x 7’ 5” treated board*
2
2” x 4” x 10’ treated board*
2
8d 1 1/2” common nails
16
1” ‘L’ bracket
4
“Pea” gravel
9.8 cu. ft. (approx.)
Leveling board (2” x 4” x 10’)
1
* Must be rated for outdoor use
A
B
8’
Square up the frame by measuring
from corner to corner. Measurement
A should equal Measurement B.
Nail an L-bracket on each corner of
the frame with 8d nails.
Place platform in the desired location. If platform does not rest level on the ground, build up low points
with loose dirt or “Pea” gravel, until platform is stable.
Use approx. 9.8
cu. ft. of “pea”
gravel.
Once all boards are level and do not wobble,
pack “Pea” gravel or dirt around the outside of
the frame, and slope away from frame.
Now fill the inside of the frame with “Pea”
gravel. Use a leveling board to scrape off extra
fill material and to level the surface.
7
Before Beginning!
Remove the Parts List from the center of this manual, and locate
color “Construction Tips” insert in box.
2
Assemble Floor
2.1: Lay Outer Floor Panel (109) flat on the ground. Hold
a Center Floor Panel (110) at an angle (as shown) and fit
tabs into slots and lay Center Floor Panel flat. Add next
Center Panel (110) and last Outer Panel (109).
a.
CAUTION
Sharp objects may damage your
floor. If resting sharp, heavy
objects on your shed floor, place a
block of wood between the sharp
object and floor.
b.
110
c.
109
110
109
3
Assemble Window
3.1: Remove plastic sheeting from Window (AA) and slide
Window into slot on the Window Wall Panel (125). Attach a
Window Latch (HQ) above each corner of the Window as
shown. When tightening Screws (SS), be sure that Window
Latches will slide freely.
3.2: Do not overtighten. Insert Screw (TC) into the hole in the
window.
SS (4)
TC (1)
HQ (2)
Screwdriver
Hardware Bags:
1001632 1033420
SS
HQ
SS
HQ
NOTE
IInsert
ns
window with
bent
b
e edge at top
and
a
n pointing away
from the wall.
8
Place Screw (TC) in this hole
to keep window from sliding
up too far. Insert until flush
with the window
4
Assemble Front Corner
4.1: Fold Left Front Corner Panel (105). Fit tabs of panel into the front left corner (while
facing shed) of your floor. Place a Wood Block (BC) under floor panel, directly under first
tab, then pull down on Corner Panel until tab snaps into place. Move block under the
next tab and repeat.
105
NOTE
Place
P
la Wood Block (BC) directly under
tthe
he tab you are inserting. Snap tabs
iinto
in
nt place one at a time.
5
Assemble Left Wall
5.1: Snap Wall Panels (108) into place along the long side of shed.
Window Wall Panel (125) can be inserted into any side Wall Panel
position. Ensure holes line up and then fasten panels together with
Screws (SS).
NOTE
Place
P
la Wood
Block
B
lo (BC)
directly
d
ir
under
the tab you are
th
inserting. Snap tabs
into place one at a
time.
SS (15)
Hardware Bag:
1001632
Screwdriver
NOTE
Second
S
e
person
should
s
h
apply pressure
on
o
n opposite side of
the wal
wall for easy insertion
of screws.
Do Not Over-Tighten Screws
1.
2.
3.
9
5.2: Fold Left Back Corner Panel (107). Snap into place and fasten with
Screws (SS).
SS (5)
107
Screwdriver
Hardware Bag:
1001632
NOTE
Place
P
la Wood Block (BC) directly under
tthe
th
he tab you are inserting. Snap tabs
iinto
in
nt place one at a time.
6
Assemble Back Wall
6.1: Insert two Wall Panels (108) along back side of shed. Ensure
holes line up and fasten panels with Screws (SS).
SS (10)
Hardware Bag:
1001632
Do Not OverTighten Screws
NOTE
Second
S
e
person should apply
pressure
p
re
on opposite side of
tthe
he wall for easy insertion of
screws.
1.
10
2.
Screwdriver
6.2: Fold Right Back Corner Panel (106). Snap into place and fasten
with Screws (SS).
SS (5)
106
Screwdriver
Hardware Bag:
1001632
NOTE
Place
P
la Wood Block (BC) directly under
the
tth
h
he tab you are inserting. Snap tabs
iinto
nt place one at a time.
7
Install Back Shelf
7.1: Insert a Shelf Support Channel (AF) into the slot directly below the Right
Truss Notch, and secure with Screws (SS) beginning at the bottom of the
Channels and working up. Insert a second Shelf Support Channel (AF) in the
position shown in Fig. 1. and secure with Screws (SS). Set a Shelf Support
Bracket (AE) into the top location of each of the Shelf Support Channels.
SS (8)
Hardware Bags:
1001632
Screwdriver
NOTE
AF
Insert
IIn
ns
Bracket
B
r
at
an
a
n angle.
AE
Left Truss
Notch
Insert Channel
Right Truss
Here.
Notch
NOTE
Start
S
ta at the bottom of
tthe
th
he channel to insert
screws.
s
c
AE
11
7.2: Fold up flaps on end of 90” Long Shelf (120). Set shelf on brackets with
indentations toward wall, and Screw (SS) into place.
SS (6)
Hardware Bag:
1001632
Screwdriver
NOTE
There
T
h
are only holes for
screws
s
c
along front side of the
shelf (front is labeled “Front”
sh
on underside
d
of shelf).
8
Assemble Right Wall
8.1: Snap Wall Panels (108) into place along long side of shed. Ensure
holes line up and fasten panels together with Screws (SS).
If you haven’t inserted the Window Wall Panel (125) yet, you can insert it
into any of these side Wall Panel positions.
12
2.
Hardware Bag:
1001632
Screwdriver
NOTE
Do Not Over-Tighten
Screws
1.
SS (15)
Second
S
e
person should apply
pressure
p
re
on opposite side of the
wall for easy insertion of screws.
wa
3.
8.2: Fold Right Front Corner Panel (104). Snap into place and fasten with
Screws (SS).
SS (5)
104
Hardware Bag:
1001632
Screwdriver
NOTE
Place
P
la Wood Block (BC) directly under
tthe
he tab you are inserting. Snap tabs
iinto
in
nt place one at a time.
9
Install Corner Shelf
SS (16)
9.1: Fold up edges of Corner Shelf (121). Line-up holes in Corner Shelf
with top set of pre-made holes in Right Front Corner Panel and secure with
Screws (SS). Repeat this step for the Left Front Corner.
Hardware Bag:
1001632
121
Screwdriver
Top holes
NOTE
Corner
C
o
Shelf should only be placed
in top set of holes. See inside the
in
back
b
a cover for information on
purchasing
h
additional shelves.
13
10 Left Door Assembly
HC (2)
VC (3)
10.1: Rest Left Door (118) with front side down. Position
Deadbolt Latches (HM) in slots at top and bottom of door
then slide Door End Channel (AG) onto the door.
HL (2)
HM (2)
HM (2)
(Not Actual
Size)
AG
PB (3)
Rubber Mallet, Screwdriver
7/16” Wrenches (2)
Hardware Bag:
1033168
118
TOP
Back of
Door
HM
NOTE
Door
D
o End Channel fits
o
onto
n door with the flat
s
side
id up (facing the Dead
b
bolt
lt Latches).
L t
HM
BOTTOM
10.2: Slip the Strike Plate (HT) over
the Left Door and align the holes.
10.3: Attach the Left Door Latch
(HP) to the Strike Plate with two (2)
Carriage Bolts (HC) and two (2)
Cap Nuts (HL).
10.4: Attach the Left Door Handle
(BB) using three (3) Washers (VC)
and three (3) Screws (PB).
HP
HT
HC
VC
PB
HL
BB
VC PB
CAUTION
Do not overtighten.
Overtightening may damage
parts and void warranty.
WARNING
Do not overtighten the Cap Nut. If the end of
the Bolt breaks through the plastic cap, call
our Customer Service Department. Exposed
threads on the end of the Bolt may cause
serious injuries.
14
NOTE
You
Y
o may need to nudge the
Door
D
o End Channel to make
tthe
he holes line up with the
gap in tthe door.
11 Right Door Assembly
11.1: Rest Right Shed Door (119) with front side down, then slide Door End Channel
(AG) onto the door.
AG
Back of
Door
119
11.2: Fit Thumb Lever
Knobs into Handle
Grooves.
11.3: Rotate the Thumb Lever
into the handle. Slide forward
until the Knobs fit into the holes
in the handle.
VC (3)
PB (3)
Hardware Bag:
1033168
Groove
HG
Screwdriver
11.4: Attach the Handle and Thumb Lever to
the Door.
Knob
HG
Knobs snap
into Holes
BA
PB
HG
VC
BA
PB VC
BA
CAUTION
Do not overtighten. Overtightening
may damage parts and void
warranty.
15
11.5: Install Handle Latch assembly onto the Right
Shed Door.
HI
HB (2)
HH (2)
HV (2)
HA
HR
HR (2)
HH HV
Pliers
7/16” Wrenches (2)
Hardware Bag:
1033168
HB
HN
NOTE
You
Y
o may need to nudge the
Door
D
o End Channel to make
tthe
he holes line up with the
gap in the door.
11.6: Attach Door Spring (HD) to handle assembly. Set the door aside.
XX (1)
PB (1)
HD (1)
(Not Actual Size)
HI
HA
(Not Actual Size)
Hardware Bag: 1033072
NOTE
Use
U
s pliers to pull spring
down
and hook into bottom
d
do
o
hole.
h
o
11.7: Line up the hole in the Latch Block (XX) with the hole in the Thumb Lever (HG) and screw into place.
Note: The Spring is not shown in this illustration in order to better show the correct
placement of the Latch Block.
PB
HG XX
The lip of the Latch Block (XX) fits under
the Thumb Lever (HG).
16
12 Front Gable Assembly
GA (6)
12.1: Insert End Plugs (GB) into ends of Gable Support Header Bar
(AH). Attach Gable Support Header Bar to Front Gable (111), and
secure with Screws (GA).
PB (5)
VC (5)
111
Hardware Bag:
HH12100, HH11900
Only use a hand
screwdriver on
this step
Screwdriver
GB
GA
GA
GA
AH
GA
GA
GB
NOTE
The
T
h Square Tube must be
oriented
o
or
ri
with the flat rectangle
hole
h
o up, and the flat oval holes
ffacing
i
away from the gable.
GA
12.2: Install Vent (VA) and Screen (VB) into the Front Gable, using Screws (PB) and Washers (VC).
VA
111
VB
VC
PB
NOTE
Second
S
e
person should apply
pressure
p
re
on opposite side of
tthe
he wall for easy insertion of
screws.
17
13 Install Doors and Front Gable
13.1: Slide Bushings (HU) underneath and through the holes of the
Outer Floor Panel near the Left and Right Front Corner Panels.
13.2: Hang the Left and Right Doors over the Bushings near the Left
and Right Front Corner Panels.
HS (2)
(Not to scale)
HU (2)
Hardware Bag: 1033168
Pliers
HU
13.3: Slide the Cotter Pins (HS) through the Bushings and Hinges of both Doors.
Hardware Bags: 1015974
HS
After inserting the Cotter
Pins, use pliers to bend
the ends.
You must align the two holes to
insert the Cotter Pin.
18
Before Beginning Assembly
Remove this Parts List and Hardware Identifier
from the Instructions and take an inventory of all
parts in both boxes.
Two Adults Required for Assembly
( + one Adult suggested as an instruction reader)
Parts List
Box 1 (Larger Box)
ID
Reorder # Part #
Main Hardware
109
110
111
112
113
114
117
118
119
120
AC
AD
AF
AG
AH
AL
1020143
1029724
1034880
1036552
1036553
1009262
CB11780C
1033359
1033360
1026004
1021644
1021645
1021647
1021483
1021626
1024844
109
1027375
111
112
113
1009258
117
118
1002607
120
Description
Qty
PB
Outer Floor Panel
Center Floor Panel
Front Gable
Right Rear Gable
Left Rear Gable
Roof Panel
Center Roof Cap
Left Shed Door
Right Shed Door
8’ Long Shelf
Roof Truss Brace
Roof Truss Channels
Shelf Support Channel
Door End Channel
Gable Support Header Bar
Rf Pnl for Domed Skylight
2
2
1
1
1
6
3
1
1
1
3
6
2
2
1
2
Box 2 (Smaller Box)
ID
104
105
106
107
108
115
116
121
125
126
AA
AI
AJ
AM
Reorder # Part #
ZS10482
1033375
1033376
1033377
ZS10882
CB11580C
CB11680C
CB12180
ZS12582
1035733
ZS01200
1021649
1009232
1025553
104
105
1005256
107
1013592
115
116
121
125
126
Description
Right Front Corner Panel
Left Front Corner Panel
Right Back Corner Panel
Left Back Corner Panel
Wall Panel
Front Roof Cap
Rear Roof Cap
Corner Shelf
Window Wall Panel
30” Short Shelf
Window
Roof Support
Skylight
Domed Skylight
Qty
1
1
1
1
7
1
1
2
1
2
1
10
4
2
Shed Parts Box [1033438]
ID
Reorder # Part #
Main Hardware
AE
BC
BD
AK
AP
1021652
IA01400
IA01500
1009266
1006451
Description
Qty
Shelf Support Bracket
Wood Block
Wood Shim
Peg Board Strip
10.1 oz. Tube Caulking
6
1
4
2
1
Weather Stripping Parts Bag [1033713]
AN
AO
1032521
1032522
71” Weather Stripping
57” Weather Stripping
2
1
Door Handle Parts Bag [1033418]
BA
BB
1015792
1009123
Right Door Handle
Left Door Handle
1
1
Truss Support Hardware Bag [1001884]
SA
HL
BB04500
BN00300
Threaded Rod
1/4” Cap Nut
Skylight Hardware Bag [HH11600]
LA
LB
BS05900
BW01200
3
6
#10 x .5” Pan-head Screw
#10 Fender Washer
26
26
Butyl Tape Bag [1032580]
BT
1032095
ID
Reorder # Part #
Description
Pegboard Hardware Bag [1011398]
Butyl Tape
BS05800
#10 x .75” Pan-head Screw
Vent Hardware Bag [HH11900] x2
VA
VB
PB
VC
CH08381
DA03700
BS05800
BW01300
Louvered Vent
Vent Screen
#10 x .75” Pan-head Screw
#10 Washer
Domed Skylight Hardware Bag [1032555]
DA
VC
HK
1024809
BW01300
BN01600
#10 x 5/8” Carriage Bolt
#10 SAE Washer
#10-24 Cap Nut
Door Handle Hardware Bag [1033168]
HA
HB
HC
PB
VC
HH
HI
HL
HM
HN
HP
HR
HS
HT
HU
HV
AC00100
1000118
1000109
BS05800
BW01300
BA05700
1021484
BN00300
1020983
1021406
1021405
300022
1015692
1014394
1014524
BW00300
Latch
1/4” x 2” Carriage Bolt
1/4” x 1.5” Carriage Bolt
#10 x .75” Pan-head Screw
#10 Washer
.375” x .56” Steel Spacer
Latch Cover Plate
1/4” Cap Nut
Deadbolt Latch
Right Door Latch
Left Door Latch
1/4” Center Lock Nut
Cotter Pin
Strike Plate
Bushing, Door Hinge
1/4” Flat Washer
Front Gable Hardware Bag [HH12100]
GA
GB
BS05700
CF03399
.25” x 1.125” Pan-head Scr,
End Plug
Truss Hardware Bag [1033420]
TA
HK
TC
TD
TE
TF
HQ
1021654
BN01600
BS06100
DA04000
BA07000
CH14082
1007360
Truss Connector
#10 Cap Nut
#10 x 3/8” Pan-head Scr.
L-Key w/Phillips head
#2 Phillips Bit
Gable Clip
Window Latch
Shed Screw Hardware Bag [1001632]
SS
BS07500
.25” x .625” Screw
Tool Clip Assortment [1029336]
CA
CB
CC
CD
CE
1025617
1025616
1016656
1025618
1016659
Pegbrd
Pegbrd
Pegbrd
Pegbrd
Pegbrd
J-Hook
L-Hook
Toolholder
2” Dbl Arm Hook
4’ Dbl Arm Hook
Door Gap Flap Hardware Bag [1004034]
FA
FB
LA
CH14199
CH14499
BS05900
Left Gap Flap
Right Gap Flap
#10 x .5” Pan-head Scr.
Thumb Lever Hardware Bag [1033072]
HD
HG
PB
XX
1023731
1032675
BS05800
1023505
Door Spring
Thumb Lever
#10 x .75” Pan-head Screw
Latch Block
Qty
11
1
1
6
6
24
24
24
1
2
2
7
6
2
1
2
2
1
1
2
2
1
2
2
7
2
3
20
21
1
1
2
2
238
3
3
2
1
1
1
1
4
1
1
1
1
12.5 ft.
*Part Numbers are listed when different from the Reorder Number.
The Part Number will appear on most of the plastic parts.
19
104
105
Shed Parts
108
109
110
(Not Actual Size)
107
106
111
PULL OUT THIS PAGE
112
113
114
115
116
118
117
125
126
120
119
Front view
121
AA
AM
Back view
Front view
AL
AC
AD
AE
AF
AG
AH
20
Back view
AI
AJ
AK
BA
HG
HD
BB
HN
HM
HI
HA
HP
HQ
GB
VB
TA
TF
FA
FB
Suggested Tools & Materials
(Not Included):
7/16”
3/8”
(2)
(1)
Step Ladder
(2)
Adjustable
Rubber Mallet
Box Knife
(1)
(1)
(1)
Power Drill *
Work Light
(1)
(1)
Phillips Head
FOR EASY REFERENCE
XX
(1)
Pliers
(1)
PULL OUT THIS PAGE
VA
SA
Flashlight
(1)
*See “Screwdriver Notice” on page 2
**U.S. and Canada customers ONLY**
IF ASSISTANCE IS NEEDED, DO NOT CONTACT THE STORE!!!
CALL OUR CUSTOMER SERVICE DEPARTMENT at 1 (800) 225-3865
HOURS: 7:00 a.m. to 5:00 p.m. Monday through Friday (Mountain Standard Time)
**Call or visit our Web site for Saturday hours**
**For customers outside the U.S. or Canada, please contact the store for assistance.**
21
Shed Hardware
(Actual Size)
TD
LA
HL
LB
FOR EASY REFERENCE
PULL OUT THIS PAGE
VC
PB
GA
HB
TE
TC
HC
HT
SS
HH
HS
HU
HK
HV
HR
DA
22
NOTE
13.4: Install Front Gable.
One
O
n person should hold doors
in place until they are secured
in
with
w
i the front Gable.
104
NOTE
Top
T
o Hinge pins fit into
holes
h
o
on underside of
Front
F
ro Gable
13.5: Secure both sides of Front Gable with Screws (SS).
SS (6)
Hardware Bag:
1001632
Screwdriver
23
14 Assemble Rear Gable
14.1: Assemble two halves of the Rear Gable (112 & 113).
PB (5)
SS (4)
Hardware Bag:
1001632
HH11900
VC (5)
Screwdriver
113
112
14.2: Install Vent (VA) and Screen (VB) into the Rear Gable. Set aside until later.
VA
Hardware Bag:
HH11900
VB
Screwdriver
NOTE
VC
PB
Second
S
e
person should apply
pressure
p
re
on opposite side of
tthe
he wall for easy insertion of
screws.
24
15 Assemble Truss
15.1: Attach Brace (AC) to two Roof Truss Channels (AD)
(one on each side of Brace). Secure Brace with Screws (TC)
and Cap Nuts (HK).
TC (20)
HK (20)
TD (1)
AD
Hardware Bag: 1033420
The nut goes on
outside of the
truss.
AC
NOTE
TC
Follow
F
o
picture above to
connect
c
co
o
Brace to a Truss
Channel
at each end of
C
h
the Brac
Brace.
AD
AD
3/8” Wrench (1)
HK
HK
NOTE
Use
U
s L-key (TD) to
hold
h
o screw (TC)
in place while
in
tightening nut (HK).
tighten
TD
AC
WARNING
Do not overtighten the Cap Nut. If the end of
the Bolt breaks through the plastic cap, call
our Customer Service Department. Exposed
threads on the end of the Bolt may cause
serious injuries.
15.2: Use Truss Connector (TA) to attach Roof Truss Channels at top. Secure with Screws (TC) and Cap
Nuts (HK). Before completely tightening, lay assembly on its side to be sure Channels and Brace are parallel.
Completely tighten all hardware.
NOTE
WARNING
Do not overtighten the Cap Nut. If the end of
the Bolt breaks through the plastic cap, call
our Customer Service Department. Exposed
threads on the end of the Bolt may cause
serious injuries.
Be
B
e sure that Truss
Connector
C
o
is aligned
with
w
i the Truss
Channe
Channels.
TC
TC
TA
HK
25
15.3: Slide a Threaded Rod (SA) through the Truss Support
Brace and the top of the Truss Connector.
HL (6)
SA (3)
Hardware Bag: 1001884
7/16” Wrench (1)
SA
WARNING
15.4: Secure the top and bottom of the Threaded Rod with a 1/4”
Cap Nut (HL).
Do not overtighten the Cap Nut. If the end of
the Bolt breaks through the plastic cap, call
our Customer Service Department. Exposed
threads on the end of the Bolt may cause
serious injuries.
HL
SA
SA
HL
15.5: Repeat Steps 15.1 - 15.4 for each Truss.
16 Domed Skylight Assembly
16.1: Cut the Butyl Tape (BT) into four equal pieces (about 3’ 1 1/2”). Carefully apply one piece of Butyl Tape
over the holes along the groove (grayed area) around the opening of the Roof Panel for Domed Skylight. Lay
sticky side down. Lay a second piece over the holes along the second half of the groove. Ensure the two pieces
overlap on both ends and cover the holes.
16.2: Press down on the Butyl Tape to help remove any gaps or bubbles
between the Butyl Tape and the grooves in the Roof Panel. Remove the
paper backing from the tops of the two pieces of Butyl Tape.
Top
Note: Use a
screwdriver to remove
any excess plastic
from all holes in
Panel.
AL
Important: Butyl Tape must
cover all twelve holes.
Exterior View
26
16.3: Remove the protective plastic film from the Domed Skylight (AM). Position the Domed Skylight over the
opening in the Roof Panel for Domed Skylight so the angled edge is at the top, then place the Domed Skylight
on the Roof Panel. Press down and verify there are no gaps or bubbles between the Butyl Tape and the Domed
Skylight.
Top
Angled Edge
Top
AM
AM
Straight Edge
Note: The sticker indicates the top and exterior side of the
Domed Skylight.
Exterior View
16.4: Insert one (1) #10 x 5/8” Carriage Bolt (DA) through each hole in the
Domed Skylight, press the Bolt through the Butyl Tape and through the
Roof Panel for Domed Skylight.
DA (12)
HK (12)
VC (12)
Top
Hardware Bag:
1032555
3/8” Wrench (1)
Screwdriver
DA
Exterior View
16.5: Secure the Domed Skylight to the Roof Panel with a #10 Washer (VC) and #10-24 Cap Nut (HK) for each
Carriage Bolt. Set Skylight/Panel Assembly aside. Repeat 16.1 - 16.5 for the Second Domed Skylight and
Panel.
VC
HK
WARNING
Interior View
Do not overtighten the Cap Nut. If the end of
the Bolt breaks through the plastic cap, call
our Customer Service Department. Exposed
threads on the end of the Bolt may cause
serious injuries.
27
17 Truss & Roof Installation
17.1: Place a Truss into the first set of notches behind the Front Gable.
Be sure to carefully read and follow the roof installation instructions
and notes. Following each step in the order listed will minimize
potential complications during installation.
Caution: If more than six (6) inches of snow accumulate on the roof of the shed,
carefully remove the snow to avoid possible roof collapse. While standing on the ground,
remove the snow from the roof with a broom or snow shovel. Do not stand on the roof to
remove snow.
17.2: Place a Roof Panel for Domed Skylight (AL) onto the Truss and the
Front Gable. Be sure the alignment nub in the roof panel fits into notch on the
truss.
Top of Roof Panel
Roof Panel
ub
N
AL
s
us
Tr
el
nn
ha
C
NOTE
Be
B
e sure the
nub
n
u in the Roof
Panel
P
a
fits into
the
th notch
t in the
Truss.
28
Bottom of Roof
Panel
17.3: Secure the Roof Panel to the Front Gable and Truss Channel with
all but the very top Screws (SS). Slide the Roof Supports (AI) into place
between the Roof Panel and Gable/Truss. Insert top Screws (SS).
(Not actual size)
AI (2)
SS (11)
NOTE
Hardware Bag:
1001632
Use
U
s a flashlight to check
that
tth
ha holes line-up before
iinserting
ns
screws.
Screwdriver
NOTE
As
second person
on
o
n a ladder should
apply
a
p
downward
pressure while attaching
pressur
roof parts.
Only use a hand
screwdriver on this step
AI
NOTE
AI
The
T
h Roof Support fits into
tthe
h
he notches in the Roof
Panel
P
a
(as shown).
17.4: Bottom lip of Roof Panel fits over Wall Panel and ridge fits into the
top of the wall. Secure the roof panel along the bottom edge with Screws
(SS).
NOTE
Be
B
e sure the ridge in the
bottom
b
o
of the Roof Panel fits
iinto
nt the top of the wall.
Note: The holes in the Roof Support
Strips are for manufacturing purposes
only.
Roof Panel Ridge
Roof Panel
Wall
29
17.5: Follow steps 17.2 - 17.4 and install a Roof Panel and Roof Support
on opposite side.
(Not actual size) AI (1)
SS (15)
Hardware Bag:
1001632
Screwdriver
Note: The holes in the Roof Support
Strips are for manufacturing purposes
only.
17.6: Position the Front Roof Cap (115) as shown. Secure to Front Gable with Screws (SS).
30
17.7: Install next Truss.
(Not actual size)
AI (2)
SS (24)
Hardware Bag:
1001632
Screwdriver
17.8: Follow steps 17.2 - 17.4 to place the next Roof Panels (114) and Roof Supports (AI). Repeat for other
side.
Note: The holes in the Roof Support
Strips are for manufacturing purposes
only.
17.9: Position Roof Cap (117) next to Front Roof Cap. Attach to Truss with Screws (SS).
31
17.10: Connect centers of Front Roof Cap (115) and Roof Cap (117)
with Screws (SS).
(Not actual size) AI (2)
SS (36)
Only use a hand
screwdriver on
this step
Hardware Bag:
1001632
Screwdriver
CAUTION
Only hand tighten screws in
Roof Caps. Do not overtighten.
Overtightening may damage Roof
Caps and void warranty.
17.11: Install the next Truss, two Roof Panels (114) and Roof Cap (117).
Note: The holes in the Roof Support
Strips are for manufacturing purposes
only.
17.12: Install Rear Gable assembly.
32
17.13: Install next Roof Panel for Domed Skylight and Roof
Supports.
(Not actual size)
AI (3)
SS (22)
Hardware Bag:
1001632
Screwdriver
Note: Use one (1) Roof Support (AU) for a regular Roof
Panel and two (2) Roof Supports (AU) for the Roof Panel
for Skylight.
Note: The
holes in the
Roof Support
Strips are for
manufacturing
purposes only.
17.14: Install last Roof Panel and Roof Support.
33
17.15: Position and secure Center Roof Cap (117) along Truss.
SS (12)
Hardware Bag:
1001632
Screwdriver (1)
17.16: Connect centers of Roof Caps (117).
Only use a hand
screwdriver on this
step
CAUTION
Only hand tighten screws in
Roof Caps. Do not overtighten.
Overtightening may damage
Roof Caps and void warranty.
17.17: Position and secure Rear Roof Cap (116) along Rear Gable.
17.18: Connect Rear & Center Roof Caps.
34
18 Skylight Installation
LB (24)
18.1: Pre-fold Skylights (AJ) before installing.
LA (24)
Hardware Bag:
HH11600
#2 Screwdriver (1)
18.2: Push folded Skylight up through opening; open Skylight; use tabs to
pull Skylight down into place.
18.3: Fasten Skylight in place with Washers (LB) and Screws (LA) (pull
on tabs to provide resistance while inserting screws).
Repeat for all Skylights.
LB
LA
Only use a hand
screwdriver on this step
19 Pegboard Installation
PB (4)
19.1: Use a Level, and position both 16” Pegboard Strips (AK) in
the desired locations. Fasten the Pegboards to the Wall using #10 x
3/4” Screws (PB). See Note.
Hardware Bag:
1011398, 1029336
NOTE
#2 Screwdriver (1)
Level
The
T
h Pegboard Strips are screwed
directly
d
ir
into the plastic. Line
up
u
p Strip anywhere on wall so
holes
are over plastic (and not over a
h
ho
les ar
groove in the wall).
PB
Be sure that the Pegboard Strip is level
before inserting screws.
19.2: Insert the Tool Clips (CA, CB, CC, CD, CE) into the Pegboard Strip.
35
20 Shelf Installation
20.1: Insert Shelf Brackets into notches below the 90” Shelf. Place
Short Shelves (126) on Brackets and secure with Screws (SS).
SS (8)
(1) (1)
1001632Bag: #2 Screwdriver
#2 Screwdriver
Hardware
1001632
NOTICE
The total weight placed on shelves hung on each
Wall Panel cannot exceed 100 pounds (45 kg).
Additional Shelf Locations
Additional shelves and Support Channels can be purchased from Customer
Service. These shelves and Support Channels can be installed on any wall
containing a truss notch and a column of screw holes.
Shelf Support Channels
can also be installed in
the Window Wall Panel,
as shown.
Additional Shelves and parts can be purchased from
Customer Service:
1 (800) 225-3865
** Customers outside of the U.S. or Canada, please contact
the store for assistance. **
21 Align Doors
21.1: In some cases, the shed doors may not completely line up at the tops (fig. 1). When this happens, identify
which side is higher and use a Wooden Shim (BD) to slightly raise the back corner of the high side until doors line
up (fig. 2). If doors need further adjustment, insert another shim under the front corner opposite of the first shim. If
the doors still need further adjustment, stack additional shims (one at a time) alternating between the back and front
shims.
High Side
High side
Low side
NOTE
Fig. 1
Shim
S
h should be placed at
tthe
th
he corner, running directly
under one wall.
un
After doors are aligned, cut off any portion of wood shim that is still exposed.
From inside the shed, drive a 1” nail through the floor into the shim to hold it
in place.
36
First
Shim
Fig. 2
Second
Shim
22 Anchor the Shed
22.1: After assembling your shed, you will need to anchor it to the ground through the four indentations in the
shed floor. Consult your local hardware store for suggestions on the best hardware to use for anchoring your shed.
8’
WARNING
10’
10’
Failure to anchor your shed may result in
property damage and/or personal injury.
8’
23 Install Gap Flaps on Doors
23.1: Install the Gap Flaps (FA & FB) inside each door as shown. Before
completely tightening Screws (LA), slide Flap up until it covers any gap
between the top of the Door and the Gable.
FB
FA
LA
LA
LA (4)
Screwdriver
(1)
Hardware#2Bag:
Screwdriver
1004034
37
24 Insert Gable Clips in Back Wall
24.1: Insert the Gable Clips (TF) into the back Wall Panels as shown.
TF
TF
NOTE
Gable
G
a
Clip can only be
inserted
with the arrow
iin
ns
pointing
up.
p
o
25 Weatherproofing the Shed
25.1: Use the Caulking (AP) provided to seal the Floor of the Shed. Apply a 1/4” bead of Caulking around
the entire perimeter of the Shed, at the seam between the Wall Panels and
the Floor. Smooth with a damp
cloth.
Apply a 1/4” bead of Caulking at the seam between
each Wall Panel. The bead should run from the bottom
screw location down to the Floor. Smooth with a damp
cloth.
Apply a 1/4” bead of Caulking at the seam
between each Wall Panel and the Front Gable.
The bead should run between the Gable and
the top of the Corner Panel on both sides of the
Door. Smooth with a damp cloth. Repeat at
same locations for the Rear Gable.
Front of Shed
38
25.2: Peel off the backing from the short piece of Weather Stripping (AO) to expose the adhesive edge. Open
both Doors and attach the Weather Stripping along the outside edge (Grayed Area) of the Front Gable as shown.
When closed, the Doors should contact the Weather Stripping.
Exterior Upward View
Apply Weather Stripping (AO) here.
25.3: Peel off the backing from the longer pieces of
Weather Stripping (AN) to expose the adhesive edge.
With the Doors open, attach the Weather Stripping
down along the inside edges (Grayed Area) of the Wall
Panels as shown. When closed, the Doors should
contact the Weather Stripping.
Apply Weather Stripping (AN) here.
Interior Outward View
Enhance your Lifetime® Outdoor Shed by purchasing the following Shed Accessories:
Model #
0110 Corner Shelf (2 pack)
Two 10” radius Shelves with hardware.
0130 32” Shelf Kit w/ hardware (3 pack)
Three 32” x 10” Steel-Reinforced Shelves with shelf brackets and hardware.
0150 8’ Shelf Kit w/ hardware
One 96” x 9” Steel-Reinforced Shelf with shelf bracket and hardware.
0170 Pegboard w/ hardware
One 22.5” x 22.5” Pegboard Panel with hooks. Great for hanging large and small items such as: rakes, shovels, and
hand tools.
0190 Shelf Support Channel
Two Shelf Support Channels that allow the 32” shelves on either of the side walls of your shed.
6420 30” Shed Extension Kit
Extend your shed two and a half feet for the ultimate storage building.
0110
0130
0150
0170
6420
To purchase shed accessories, visit us at:
www.buylifetime.com
Or call: 1 (800) 424-3865
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LIFETIME OUTDOOR SHED EQUIPMENT
10-YEAR LIMITED FACTORY WARRANTY
THE MANUFACTURER RESERVES THE RIGHT TO MAKE SUBSTITUTIONS TO WARRANTY
CLAIMS IF PARTS ARE UNAVAILABLE OR OBSOLETE.
1. Lifetime outdoor sheds are warranted to the original purchaser to be free from defects in material or
workmanship for a period of ten years from the date of original retail purchase. The word “defects” is defined
as imperfections that impair the use of the product. Defects resulting from misuse, abuse or negligence will
void this warranty. This warranty does not cover defects due to improper installation, alteration or accident.
This warranty does not cover damage caused by vandalism, rusting, “acts of nature” or any other event
beyond the control of the manufacturer.
2. This warranty is nontransferable and is expressly limited to the repair or replacement of defective product. If
the product is defective within the terms of this warranty, Lifetime Products, Inc. will repair or replace defective
parts at no cost to the purchaser. Shipping charges to and from the factory are not covered and are the
responsibility of the purchaser. Labor charges and related expenses for removal, installation or replacement
of the shed or its components are not covered under this warranty.
3. This warranty does not cover scratching or scuffing of the product that may result from normal usage. In
addition, defects resulting from intentional damage, negligence, unreasonable use or hanging from the truss
will void this warranty.
4. Liability for incidental or consequential damages is excluded to the extent permitted by law. While every
attempt is made to embody the highest degree of safety in all equipment, freedom from injury cannot be
guaranteed. The user assumes all risk of injury resulting from the use of this product. All merchandise is sold
on this condition, and no representative of the company may waive or change this policy.
5. This warranty is expressly in lieu of all other warranties, expressed or implied, including warranties of
merchantability or fitness for use. Neither Lifetime Products, Inc., nor any representative assumes any other
liability in connection with this product.
ALL WARRANTY CLAIMS MUST BE ACCOMPANIED BY A SALES RECEIPT.
REPORT PRODUCT DEFECTS IN WRITING TO:
Lifetime Products, Inc., PO Box 160010 Clearfield, UT 84016-0010
or call (800) 225-3865 M-F 7 a.m. to 5 p.m. MST.
Please include your dated sales receipt and photographs of damaged parts.
To register the product, visit our Web site at www.lifetime.com
R
www.lifetime.com
©2004 Lifetime Products, Inc.
PO Box 160010 • Freeport Center, Bldg. D-11 Clearfield, Utah 84016-0010
T: 800-225-3865 • F: 801-728-1907
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