8`x10` Outdoor Storage Shed
Transcription
8`x10` Outdoor Storage Shed
C op y OWNER’S MANUAL with Assembly Instructions 8'x10' Outdoor Storage Shed R Lifetime 8’ x 10’ Outdoor Shed MODEL #6419 REGISTER YOUR LIFETIME PRODUCT TODAY! There are benefits to registering your Lifetime product. With our new online product registration form, it’s fast and easy! Register with us at www.lifetime.com and enjoy these great benefits: • Receive exclusive money-saving offers from BuyLifetime.com, our online store, as well as NEW product notifications and special closeout promotions! • In the unlikely event of a product recall or safety modification, we will notify you immediately and directly. • Registering your product guarantees you immediate warranty service. If you do not register your product, your warranty rights will not be diminished. But you will need to provide a sales receipt to verify your product purchase date before warranty service will be provided. Lifetime’s Promise to You: y Maintaining your privacy is our long-standing policy at Lifetime. And you can rest assured that Lifetime will not sell or provide your personal data to other third parties, or allow them to use your personal data for their own purposes. We invite you to read our privacy policy at www.lifetime.com REGISTER today! op Level Surface Notice: Surface must be leveled before installation. We recommend building a level work space with a cement or patio style surface. If the surface is not properly leveled, the Outdoor Shed will not assemble correctly. Proper surface leveling will save you time in the long run, so please do not ignore this step. Building Code Notice: Consult all local building codes, as well as city and county ordinances, to ensure that the construction of the Outdoor Shed does not require a building permit. Proper building permit documentation may be required in your neighborhood, and it would be unfortunate to learn this after constructing the Shed. Screwdriver Notice: There is a 1/2” Phillips head screwdriver bit included with the shed hardware. This bit can be used with any power screwdriver or drill. The plastic pieces of your shed can be damaged by overtightening of screws. To avoid damage we strongly recommend the use of a low-powered power screwdriver or a drill that has an adjustable clutch that is set on a low torque setting. If neither is available, use a hand screwdriver. In any case, use caution to avoid overtightening the screws. Floor Puncture Notice: C Sharp objects may damage your floor. If resting sharp, heavy objects on your shed floor, place a block of wood between the sharp object and floor. SAFETY INSTRUCTIONS FAILURE TO FOLLOW THESE WARNINGS MAY RESULT IN SERIOUS INJURY OR PROPERTY DAMAGE AND WILL VOID WARRANTY. To ensure safety, do not attempt to assemble this shed without following the instructions carefully. Check entire box and inside all packing material for parts and/or additional instruction material. Before beginning assembly, read the instructions and identify parts using the hardware identifier and parts list in this document. Proper and complete assembly, use and supervision are essential for proper orientation and to reduce the risk of accident or injury. • Do not use or store hot objects such as grills, blowtorches, welding equipment, etc. in the shed. • If using a ladder during assembly, use extreme caution. • Two capable adults are required for shed assembly. (It is also recommended that a third adult function as an instruction reader.) Most injuries are caused by misuse and/or not following instructions. Use caution when using this shed. 2 INSTRUCTION # 1038544 5/22/2008 Read This First! Before Beginning Assembly: A. Read the “Congratulations” letter on pages 4-5. B. Remove Parts List from the center of these instructions and make sure all parts are present and in good condition. C. Find the color “Construction Tips” flyer and refer to it during assembly. **Do Not Contact the Store!** For Assistance, including missing or broken parts, Call Customer Service at: 1 (800) 225-3865 ** Customers outside of the U.S. or Canada, please contact the store for assistance. ** KEY NOTE In Indicates a helpful hint or important note. Indicates that a hand screwdriver is required for a step. Refers you to a specific step in the full-color Construction Tips flyer. Caution: If more than six (6) inches of snow accumulate on the roof of the shed, carefully remove the snow to avoid possible roof collapse. While standing on the ground, remove the snow from the roof with a broom or snow shovel. Do not stand on the roof to remove snow. Congratulations on your Lifetime® Outdoor Shed purchase. By following the instructions below, your new Lifetime shed should provide you with years of service and enjoyment. Cleaning and Care The polyethylene walls and shelves are stain- and solvent resistant. To clean, use a mild soap and a soft-bristled brush. Abrasive cleaning materials may scratch the plastic and are not recommended. Repair scratches or rust spots on the metal by sanding the affected area lightly; using a rust preventative spray primer; and finally, spraying with a high-gloss spray enamel paint. Avoid placing a direct heat source on or near surfaces unless using a heat barrier. 3 IMPORTANT! Please Read Dear Valued Customer, ® or Storage Shed! We your purchase of a Lifetime Outdo on you te tula gra con to like uld d with your new We wo choice and you will be very please fect per the de ma e hav you t tha are confident storage solution. nufactured by family of brands created and ma the of t par is d She e rag Sto or your This Outdo can be assured that the quality of you ts, duc pro our of ® all e Lik . Inc Lifetime Products, ds are made in the USA, the best in the world! All of our she is d She e rag Sto or tdo Ou e tim Life ring the best d, we back that quality up by offe An us. to nt orta imp y ver is t tha d… top to something that covers everything on the she ty rran wa r yea 10A – ss ine bus warranty in the bottom! The design and ality steel and polyethylene parts. t-qu hes hig the h wit lt bui are ds exposed All of our she panels is second to none. All of our ll -wa ble dou d rce info l-re stee construction of our t polyethylene plastic. coated and we only use high-impac der pow are s sse tru and ts par l stee and, it won’t crack superior strength and durability, has It ? cial spe so ene hyl yet pol What makes or degrade outdoors. ® Storage Shed, please are getting in a Lifetime Outdoor you lity qua the w kno you t tha So now TRUCTION MANUAL! take the time to READ THIS INS s to help you put the best possible form of instruction ing vid pro in e car at gre en tak e the following We hav ore you get started, PLEASE read Bef er. eth tog d She e rag Sto or tdo your new Ou ted! preparation tips to help you get star le if you do! erience will be a lot more enjoyab exp n ctio stru con r you , you ure We can ass PREPARATION TIPS: built a great purchase, but Rome was not de ma e hav You ! AX REL … ple • The first step is sim r fine Outdoor Storage your weekend putting together you of t par d goo a nd spe to n Pla . e apart quickly in a day quickly and easily, it surely will com er eth tog es com it if is, phy loso patient, and Shed. Our phi will surely last for years if you are d ® She e rag Sto or tdo Ou e tim and easily! Your Life . it together as we have instructed take all the time necessary to put found that not a one-person endeavor. We have not is s Thi ! fun the on in join to n of • Grab a friend ple participating in the constructio peo re mo or two e hav you if her only will things go smoot well. So, the more the merrier! the shed, but it will go quicker as e included structing your new shed. We hav con for ary ess nec ls too the all e • Make sure you hav screwdriver or drill. that may be used with any power bit r rive wd scre d hea s llip Phi “ ome damaged a 1/2 plastic pieces of your shed may bec The it. use ase ple nd… frie r of a lowThis bit is you , we strongly recommend the use age dam this id avo To ws. scre the by overtightening that is set on a low-torque drill that has an adjustable clutch a or r rive wd scre er pow d ere pow - 1 - 4 r. If a hand screwdriver is all you a hand screwdrive setting. If neither is available, use need it! several breaks… your wrist will en it comes time to do the roof!), ladders (wh • You will also need two small step and a 3/8” wrench. have, take a 7/16” wrench ROW THE WOOD is there for a reason. DO NOT TH box d she r you in ck blo od wo • The small r. attaching the wall panels to the floo BLOCK AWAY, it is necessary for rt before you start. nual and “Construction Tips” inse ma tion ruc inst ire ent the h oug rize yourself with • Read thr flow of the process and to familia the for feel a get to e ctic pra at It’s always a gre process out of order. get ahead of yourself and start the the parts involved. But, try not to a certain order, DER! Everything goes together in OR IN NS TIO UC TR INS E TH • FOLLOW f-the-art research and rect order should be. In our state-o and we have learned what that cor order of construction is ngly created these instructions. The aki nst pai e hav we , lity faci ing test t follow along with will not fit if built out of order. Jus ply sim ts par e som and , son rea y smooth. there for a fit together and things will go ver l wil ing ryth eve and s tion ruc the order in the inst n spots. We have s” insert for the trickier constructio Tip tion ruc nst “Co r colo the to y we included • Refer ere it can get a bit tricky, that is wh wh n ctio stru con ing dur ces pla identified a few guide you through the ruction extra was created to better the color insert. This full-color inst builder. ch happier Outdoor Storage Shed mu a be l wil you and it Use s. proces sen to place SURFACE! If the spot you have cho EL LEV A ON ILT BU BE ST • YOUR SHED MU l not assemble correctly! rage Shed is not level, the shed wil Sto or tdo Ou new l rfu nde wo r you to last a long time, so style surface. Your shed is meant io pat or ent cem el lev a nd me We recom it before you start to build. provide the proper foundation for lding codes, as well allowed to build it! Consult all bui are you e sur ke ma it, ld bui you mit to construct • Before t you do not require a building per tha ure ens to s, nce ina ord nty as city and cou y be required in your building permit documentation ma your Outdoor Storage Shed. Proper r Outdoor Storage Shed is unfortunate to learn this after you te qui be uld wo it and , ood orh neighb already built! Outdoor Storage construction of your wonderful new the in beg to dy rea ’re you t tha w No enjoy yourself. We yourself a large cold beverage and get , ath bre p dee a e tak k, bac will be able to Shed, step of time in building your shed, you t oun am t righ the ng ndi spe r guarantee that afte enjoy it for years to come. ® tdoor Storage, and have fun! Thanks for choosing Lifetime Ou - 2 - 5 1 Site Selection 1.1: The actual dimensions of your shed (at its widest and longest points) are 8’ x 10’. Ensure you select a site that will accommodate these measurements. The base of the shed is slightly smaller than this, so you will need to create a level surface that is at least 93.5” x 118.25”. We recommend using a level cement or patio style surface. This will provide the best long-term performance for your shed. 8’ NOTICE: Shed Extension Kits are available for this shed. Please consider possible shed expansion when planning the site for your shed. See inside the back cover of this manual for information on ordering Extension Kits. 10’ 10’ 118.25” 93.5” NOTE Surface S u must be leveled before installation. If the surface s u is not properly leveled, the outdoor shed will w i not assemble or function correctly. Proper surface leveling will save you time in the long run, so please do not ignore this step. 8’ Alternate Site Preparation Wherever possible you should use the surfaces described above. When this is not possible, we recommend you use one of the following options: Note: Any platform or similar structure should be built above ground in order to avoid water pooling inside shed. OPTION 1: Wood Platform Be sure you use lumber that is treated and approved for outdoor use. Build outside frame to 93 1/2” x 118 1/4” outside dimensions: ” 118 1/4 Item Qty. 2” x 4” x 90 1/2” treated board* 8 2” x 4” x 118 1/4” treated board* 2 48” x 93 1/2”’ Plywood (ACX)** 2 22 1/4” x 93 1/2” Plywood (ACX)** 1 16d 3” common nails 32 8d 1 1/2” common nails 36 * All lumber must be rated for outdoor use. ** Trim 4’ x 8’ sheets to this size. 93 16” 1/ 2” 16” 16” 16” 16” 25” 15. To be sure to have studs in the correct location to nail plywood in the next step, start measuring here & measure from center to center. 6 Place the 2” x 4” x 90 1/2” boards on the inside of the frame. Nail each board in place with the 16d nails. Line up a large sheet of outdoor rated plywood (48” x 93.5”) with the end of the frame (same end you measured from). Nail plywood in place. B A Place next large sheet. Cut last sheet of plywood to fit remaining space (22”x93.5”) on frame. Nail plywood in place. Square up the frame by measuring from corner to corner. Measurement A should equal Measurement B. Place platform in the desired location. If platform does not rest level on the ground, build up low points with loose dirt until platform is stable. OPTION 2: Filled Wood Frame Be sure you use lumber that is treated and approved for outdoor use. Cut outside frame to 8’ x 10’ outside dimensions: Be sure that frame is level. 10’ Drill 3 evenly spaced 1/2” drain holes in plywood between each 2” x 4” joist. Item Qty. 2” x 6” x 7’ 5” treated board* 2 2” x 4” x 10’ treated board* 2 8d 1 1/2” common nails 16 1” ‘L’ bracket 4 “Pea” gravel 9.8 cu. ft. (approx.) Leveling board (2” x 4” x 10’) 1 * Must be rated for outdoor use A B 8’ Square up the frame by measuring from corner to corner. Measurement A should equal Measurement B. Nail an L-bracket on each corner of the frame with 8d nails. Place platform in the desired location. If platform does not rest level on the ground, build up low points with loose dirt or “Pea” gravel, until platform is stable. Use approx. 9.8 cu. ft. of “pea” gravel. Once all boards are level and do not wobble, pack “Pea” gravel or dirt around the outside of the frame, and slope away from frame. Now fill the inside of the frame with “Pea” gravel. Use a leveling board to scrape off extra fill material and to level the surface. 7 Before Beginning! Remove the Parts List from the center of this manual, and locate color “Construction Tips” insert in box. 2 Assemble Floor 2.1: Lay Outer Floor Panel (109) flat on the ground. Hold a Center Floor Panel (110) at an angle (as shown) and fit tabs into slots and lay Center Floor Panel flat. Add next Center Panel (110) and last Outer Panel (109). a. CAUTION Sharp objects may damage your floor. If resting sharp, heavy objects on your shed floor, place a block of wood between the sharp object and floor. b. 110 c. 109 110 109 3 Assemble Window 3.1: Remove plastic sheeting from Window (AA) and slide Window into slot on the Window Wall Panel (125). Attach a Window Latch (HQ) above each corner of the Window as shown. When tightening Screws (SS), be sure that Window Latches will slide freely. 3.2: Do not overtighten. Insert Screw (TC) into the hole in the window. SS (4) TC (1) HQ (2) Screwdriver Hardware Bags: 1001632 1033420 SS HQ SS HQ NOTE IInsert ns window with bent b e edge at top and a n pointing away from the wall. 8 Place Screw (TC) in this hole to keep window from sliding up too far. Insert until flush with the window 4 Assemble Front Corner 4.1: Fold Left Front Corner Panel (105). Fit tabs of panel into the front left corner (while facing shed) of your floor. Place a Wood Block (BC) under floor panel, directly under first tab, then pull down on Corner Panel until tab snaps into place. Move block under the next tab and repeat. 105 NOTE Place P la Wood Block (BC) directly under tthe he tab you are inserting. Snap tabs iinto in nt place one at a time. 5 Assemble Left Wall 5.1: Snap Wall Panels (108) into place along the long side of shed. Window Wall Panel (125) can be inserted into any side Wall Panel position. Ensure holes line up and then fasten panels together with Screws (SS). NOTE Place P la Wood Block B lo (BC) directly d ir under the tab you are th inserting. Snap tabs into place one at a time. SS (15) Hardware Bag: 1001632 Screwdriver NOTE Second S e person should s h apply pressure on o n opposite side of the wal wall for easy insertion of screws. Do Not Over-Tighten Screws 1. 2. 3. 9 5.2: Fold Left Back Corner Panel (107). Snap into place and fasten with Screws (SS). SS (5) 107 Screwdriver Hardware Bag: 1001632 NOTE Place P la Wood Block (BC) directly under tthe th he tab you are inserting. Snap tabs iinto in nt place one at a time. 6 Assemble Back Wall 6.1: Insert two Wall Panels (108) along back side of shed. Ensure holes line up and fasten panels with Screws (SS). SS (10) Hardware Bag: 1001632 Do Not OverTighten Screws NOTE Second S e person should apply pressure p re on opposite side of tthe he wall for easy insertion of screws. 1. 10 2. Screwdriver 6.2: Fold Right Back Corner Panel (106). Snap into place and fasten with Screws (SS). SS (5) 106 Screwdriver Hardware Bag: 1001632 NOTE Place P la Wood Block (BC) directly under the tth h he tab you are inserting. Snap tabs iinto nt place one at a time. 7 Install Back Shelf 7.1: Insert a Shelf Support Channel (AF) into the slot directly below the Right Truss Notch, and secure with Screws (SS) beginning at the bottom of the Channels and working up. Insert a second Shelf Support Channel (AF) in the position shown in Fig. 1. and secure with Screws (SS). Set a Shelf Support Bracket (AE) into the top location of each of the Shelf Support Channels. SS (8) Hardware Bags: 1001632 Screwdriver NOTE AF Insert IIn ns Bracket B r at an a n angle. AE Left Truss Notch Insert Channel Right Truss Here. Notch NOTE Start S ta at the bottom of tthe th he channel to insert screws. s c AE 11 7.2: Fold up flaps on end of 90” Long Shelf (120). Set shelf on brackets with indentations toward wall, and Screw (SS) into place. SS (6) Hardware Bag: 1001632 Screwdriver NOTE There T h are only holes for screws s c along front side of the shelf (front is labeled “Front” sh on underside d of shelf). 8 Assemble Right Wall 8.1: Snap Wall Panels (108) into place along long side of shed. Ensure holes line up and fasten panels together with Screws (SS). If you haven’t inserted the Window Wall Panel (125) yet, you can insert it into any of these side Wall Panel positions. 12 2. Hardware Bag: 1001632 Screwdriver NOTE Do Not Over-Tighten Screws 1. SS (15) Second S e person should apply pressure p re on opposite side of the wall for easy insertion of screws. wa 3. 8.2: Fold Right Front Corner Panel (104). Snap into place and fasten with Screws (SS). SS (5) 104 Hardware Bag: 1001632 Screwdriver NOTE Place P la Wood Block (BC) directly under tthe he tab you are inserting. Snap tabs iinto in nt place one at a time. 9 Install Corner Shelf SS (16) 9.1: Fold up edges of Corner Shelf (121). Line-up holes in Corner Shelf with top set of pre-made holes in Right Front Corner Panel and secure with Screws (SS). Repeat this step for the Left Front Corner. Hardware Bag: 1001632 121 Screwdriver Top holes NOTE Corner C o Shelf should only be placed in top set of holes. See inside the in back b a cover for information on purchasing h additional shelves. 13 10 Left Door Assembly HC (2) VC (3) 10.1: Rest Left Door (118) with front side down. Position Deadbolt Latches (HM) in slots at top and bottom of door then slide Door End Channel (AG) onto the door. HL (2) HM (2) HM (2) (Not Actual Size) AG PB (3) Rubber Mallet, Screwdriver 7/16” Wrenches (2) Hardware Bag: 1033168 118 TOP Back of Door HM NOTE Door D o End Channel fits o onto n door with the flat s side id up (facing the Dead b bolt lt Latches). L t HM BOTTOM 10.2: Slip the Strike Plate (HT) over the Left Door and align the holes. 10.3: Attach the Left Door Latch (HP) to the Strike Plate with two (2) Carriage Bolts (HC) and two (2) Cap Nuts (HL). 10.4: Attach the Left Door Handle (BB) using three (3) Washers (VC) and three (3) Screws (PB). HP HT HC VC PB HL BB VC PB CAUTION Do not overtighten. Overtightening may damage parts and void warranty. WARNING Do not overtighten the Cap Nut. If the end of the Bolt breaks through the plastic cap, call our Customer Service Department. Exposed threads on the end of the Bolt may cause serious injuries. 14 NOTE You Y o may need to nudge the Door D o End Channel to make tthe he holes line up with the gap in tthe door. 11 Right Door Assembly 11.1: Rest Right Shed Door (119) with front side down, then slide Door End Channel (AG) onto the door. AG Back of Door 119 11.2: Fit Thumb Lever Knobs into Handle Grooves. 11.3: Rotate the Thumb Lever into the handle. Slide forward until the Knobs fit into the holes in the handle. VC (3) PB (3) Hardware Bag: 1033168 Groove HG Screwdriver 11.4: Attach the Handle and Thumb Lever to the Door. Knob HG Knobs snap into Holes BA PB HG VC BA PB VC BA CAUTION Do not overtighten. Overtightening may damage parts and void warranty. 15 11.5: Install Handle Latch assembly onto the Right Shed Door. HI HB (2) HH (2) HV (2) HA HR HR (2) HH HV Pliers 7/16” Wrenches (2) Hardware Bag: 1033168 HB HN NOTE You Y o may need to nudge the Door D o End Channel to make tthe he holes line up with the gap in the door. 11.6: Attach Door Spring (HD) to handle assembly. Set the door aside. XX (1) PB (1) HD (1) (Not Actual Size) HI HA (Not Actual Size) Hardware Bag: 1033072 NOTE Use U s pliers to pull spring down and hook into bottom d do o hole. h o 11.7: Line up the hole in the Latch Block (XX) with the hole in the Thumb Lever (HG) and screw into place. Note: The Spring is not shown in this illustration in order to better show the correct placement of the Latch Block. PB HG XX The lip of the Latch Block (XX) fits under the Thumb Lever (HG). 16 12 Front Gable Assembly GA (6) 12.1: Insert End Plugs (GB) into ends of Gable Support Header Bar (AH). Attach Gable Support Header Bar to Front Gable (111), and secure with Screws (GA). PB (5) VC (5) 111 Hardware Bag: HH12100, HH11900 Only use a hand screwdriver on this step Screwdriver GB GA GA GA AH GA GA GB NOTE The T h Square Tube must be oriented o or ri with the flat rectangle hole h o up, and the flat oval holes ffacing i away from the gable. GA 12.2: Install Vent (VA) and Screen (VB) into the Front Gable, using Screws (PB) and Washers (VC). VA 111 VB VC PB NOTE Second S e person should apply pressure p re on opposite side of tthe he wall for easy insertion of screws. 17 13 Install Doors and Front Gable 13.1: Slide Bushings (HU) underneath and through the holes of the Outer Floor Panel near the Left and Right Front Corner Panels. 13.2: Hang the Left and Right Doors over the Bushings near the Left and Right Front Corner Panels. HS (2) (Not to scale) HU (2) Hardware Bag: 1033168 Pliers HU 13.3: Slide the Cotter Pins (HS) through the Bushings and Hinges of both Doors. Hardware Bags: 1015974 HS After inserting the Cotter Pins, use pliers to bend the ends. You must align the two holes to insert the Cotter Pin. 18 Before Beginning Assembly Remove this Parts List and Hardware Identifier from the Instructions and take an inventory of all parts in both boxes. Two Adults Required for Assembly ( + one Adult suggested as an instruction reader) Parts List Box 1 (Larger Box) ID Reorder # Part # Main Hardware 109 110 111 112 113 114 117 118 119 120 AC AD AF AG AH AL 1020143 1029724 1034880 1036552 1036553 1009262 CB11780C 1033359 1033360 1026004 1021644 1021645 1021647 1021483 1021626 1024844 109 1027375 111 112 113 1009258 117 118 1002607 120 Description Qty PB Outer Floor Panel Center Floor Panel Front Gable Right Rear Gable Left Rear Gable Roof Panel Center Roof Cap Left Shed Door Right Shed Door 8’ Long Shelf Roof Truss Brace Roof Truss Channels Shelf Support Channel Door End Channel Gable Support Header Bar Rf Pnl for Domed Skylight 2 2 1 1 1 6 3 1 1 1 3 6 2 2 1 2 Box 2 (Smaller Box) ID 104 105 106 107 108 115 116 121 125 126 AA AI AJ AM Reorder # Part # ZS10482 1033375 1033376 1033377 ZS10882 CB11580C CB11680C CB12180 ZS12582 1035733 ZS01200 1021649 1009232 1025553 104 105 1005256 107 1013592 115 116 121 125 126 Description Right Front Corner Panel Left Front Corner Panel Right Back Corner Panel Left Back Corner Panel Wall Panel Front Roof Cap Rear Roof Cap Corner Shelf Window Wall Panel 30” Short Shelf Window Roof Support Skylight Domed Skylight Qty 1 1 1 1 7 1 1 2 1 2 1 10 4 2 Shed Parts Box [1033438] ID Reorder # Part # Main Hardware AE BC BD AK AP 1021652 IA01400 IA01500 1009266 1006451 Description Qty Shelf Support Bracket Wood Block Wood Shim Peg Board Strip 10.1 oz. Tube Caulking 6 1 4 2 1 Weather Stripping Parts Bag [1033713] AN AO 1032521 1032522 71” Weather Stripping 57” Weather Stripping 2 1 Door Handle Parts Bag [1033418] BA BB 1015792 1009123 Right Door Handle Left Door Handle 1 1 Truss Support Hardware Bag [1001884] SA HL BB04500 BN00300 Threaded Rod 1/4” Cap Nut Skylight Hardware Bag [HH11600] LA LB BS05900 BW01200 3 6 #10 x .5” Pan-head Screw #10 Fender Washer 26 26 Butyl Tape Bag [1032580] BT 1032095 ID Reorder # Part # Description Pegboard Hardware Bag [1011398] Butyl Tape BS05800 #10 x .75” Pan-head Screw Vent Hardware Bag [HH11900] x2 VA VB PB VC CH08381 DA03700 BS05800 BW01300 Louvered Vent Vent Screen #10 x .75” Pan-head Screw #10 Washer Domed Skylight Hardware Bag [1032555] DA VC HK 1024809 BW01300 BN01600 #10 x 5/8” Carriage Bolt #10 SAE Washer #10-24 Cap Nut Door Handle Hardware Bag [1033168] HA HB HC PB VC HH HI HL HM HN HP HR HS HT HU HV AC00100 1000118 1000109 BS05800 BW01300 BA05700 1021484 BN00300 1020983 1021406 1021405 300022 1015692 1014394 1014524 BW00300 Latch 1/4” x 2” Carriage Bolt 1/4” x 1.5” Carriage Bolt #10 x .75” Pan-head Screw #10 Washer .375” x .56” Steel Spacer Latch Cover Plate 1/4” Cap Nut Deadbolt Latch Right Door Latch Left Door Latch 1/4” Center Lock Nut Cotter Pin Strike Plate Bushing, Door Hinge 1/4” Flat Washer Front Gable Hardware Bag [HH12100] GA GB BS05700 CF03399 .25” x 1.125” Pan-head Scr, End Plug Truss Hardware Bag [1033420] TA HK TC TD TE TF HQ 1021654 BN01600 BS06100 DA04000 BA07000 CH14082 1007360 Truss Connector #10 Cap Nut #10 x 3/8” Pan-head Scr. L-Key w/Phillips head #2 Phillips Bit Gable Clip Window Latch Shed Screw Hardware Bag [1001632] SS BS07500 .25” x .625” Screw Tool Clip Assortment [1029336] CA CB CC CD CE 1025617 1025616 1016656 1025618 1016659 Pegbrd Pegbrd Pegbrd Pegbrd Pegbrd J-Hook L-Hook Toolholder 2” Dbl Arm Hook 4’ Dbl Arm Hook Door Gap Flap Hardware Bag [1004034] FA FB LA CH14199 CH14499 BS05900 Left Gap Flap Right Gap Flap #10 x .5” Pan-head Scr. Thumb Lever Hardware Bag [1033072] HD HG PB XX 1023731 1032675 BS05800 1023505 Door Spring Thumb Lever #10 x .75” Pan-head Screw Latch Block Qty 11 1 1 6 6 24 24 24 1 2 2 7 6 2 1 2 2 1 1 2 2 1 2 2 7 2 3 20 21 1 1 2 2 238 3 3 2 1 1 1 1 4 1 1 1 1 12.5 ft. *Part Numbers are listed when different from the Reorder Number. The Part Number will appear on most of the plastic parts. 19 104 105 Shed Parts 108 109 110 (Not Actual Size) 107 106 111 PULL OUT THIS PAGE 112 113 114 115 116 118 117 125 126 120 119 Front view 121 AA AM Back view Front view AL AC AD AE AF AG AH 20 Back view AI AJ AK BA HG HD BB HN HM HI HA HP HQ GB VB TA TF FA FB Suggested Tools & Materials (Not Included): 7/16” 3/8” (2) (1) Step Ladder (2) Adjustable Rubber Mallet Box Knife (1) (1) (1) Power Drill * Work Light (1) (1) Phillips Head FOR EASY REFERENCE XX (1) Pliers (1) PULL OUT THIS PAGE VA SA Flashlight (1) *See “Screwdriver Notice” on page 2 **U.S. and Canada customers ONLY** IF ASSISTANCE IS NEEDED, DO NOT CONTACT THE STORE!!! CALL OUR CUSTOMER SERVICE DEPARTMENT at 1 (800) 225-3865 HOURS: 7:00 a.m. to 5:00 p.m. Monday through Friday (Mountain Standard Time) **Call or visit our Web site for Saturday hours** **For customers outside the U.S. or Canada, please contact the store for assistance.** 21 Shed Hardware (Actual Size) TD LA HL LB FOR EASY REFERENCE PULL OUT THIS PAGE VC PB GA HB TE TC HC HT SS HH HS HU HK HV HR DA 22 NOTE 13.4: Install Front Gable. One O n person should hold doors in place until they are secured in with w i the front Gable. 104 NOTE Top T o Hinge pins fit into holes h o on underside of Front F ro Gable 13.5: Secure both sides of Front Gable with Screws (SS). SS (6) Hardware Bag: 1001632 Screwdriver 23 14 Assemble Rear Gable 14.1: Assemble two halves of the Rear Gable (112 & 113). PB (5) SS (4) Hardware Bag: 1001632 HH11900 VC (5) Screwdriver 113 112 14.2: Install Vent (VA) and Screen (VB) into the Rear Gable. Set aside until later. VA Hardware Bag: HH11900 VB Screwdriver NOTE VC PB Second S e person should apply pressure p re on opposite side of tthe he wall for easy insertion of screws. 24 15 Assemble Truss 15.1: Attach Brace (AC) to two Roof Truss Channels (AD) (one on each side of Brace). Secure Brace with Screws (TC) and Cap Nuts (HK). TC (20) HK (20) TD (1) AD Hardware Bag: 1033420 The nut goes on outside of the truss. AC NOTE TC Follow F o picture above to connect c co o Brace to a Truss Channel at each end of C h the Brac Brace. AD AD 3/8” Wrench (1) HK HK NOTE Use U s L-key (TD) to hold h o screw (TC) in place while in tightening nut (HK). tighten TD AC WARNING Do not overtighten the Cap Nut. If the end of the Bolt breaks through the plastic cap, call our Customer Service Department. Exposed threads on the end of the Bolt may cause serious injuries. 15.2: Use Truss Connector (TA) to attach Roof Truss Channels at top. Secure with Screws (TC) and Cap Nuts (HK). Before completely tightening, lay assembly on its side to be sure Channels and Brace are parallel. Completely tighten all hardware. NOTE WARNING Do not overtighten the Cap Nut. If the end of the Bolt breaks through the plastic cap, call our Customer Service Department. Exposed threads on the end of the Bolt may cause serious injuries. Be B e sure that Truss Connector C o is aligned with w i the Truss Channe Channels. TC TC TA HK 25 15.3: Slide a Threaded Rod (SA) through the Truss Support Brace and the top of the Truss Connector. HL (6) SA (3) Hardware Bag: 1001884 7/16” Wrench (1) SA WARNING 15.4: Secure the top and bottom of the Threaded Rod with a 1/4” Cap Nut (HL). Do not overtighten the Cap Nut. If the end of the Bolt breaks through the plastic cap, call our Customer Service Department. Exposed threads on the end of the Bolt may cause serious injuries. HL SA SA HL 15.5: Repeat Steps 15.1 - 15.4 for each Truss. 16 Domed Skylight Assembly 16.1: Cut the Butyl Tape (BT) into four equal pieces (about 3’ 1 1/2”). Carefully apply one piece of Butyl Tape over the holes along the groove (grayed area) around the opening of the Roof Panel for Domed Skylight. Lay sticky side down. Lay a second piece over the holes along the second half of the groove. Ensure the two pieces overlap on both ends and cover the holes. 16.2: Press down on the Butyl Tape to help remove any gaps or bubbles between the Butyl Tape and the grooves in the Roof Panel. Remove the paper backing from the tops of the two pieces of Butyl Tape. Top Note: Use a screwdriver to remove any excess plastic from all holes in Panel. AL Important: Butyl Tape must cover all twelve holes. Exterior View 26 16.3: Remove the protective plastic film from the Domed Skylight (AM). Position the Domed Skylight over the opening in the Roof Panel for Domed Skylight so the angled edge is at the top, then place the Domed Skylight on the Roof Panel. Press down and verify there are no gaps or bubbles between the Butyl Tape and the Domed Skylight. Top Angled Edge Top AM AM Straight Edge Note: The sticker indicates the top and exterior side of the Domed Skylight. Exterior View 16.4: Insert one (1) #10 x 5/8” Carriage Bolt (DA) through each hole in the Domed Skylight, press the Bolt through the Butyl Tape and through the Roof Panel for Domed Skylight. DA (12) HK (12) VC (12) Top Hardware Bag: 1032555 3/8” Wrench (1) Screwdriver DA Exterior View 16.5: Secure the Domed Skylight to the Roof Panel with a #10 Washer (VC) and #10-24 Cap Nut (HK) for each Carriage Bolt. Set Skylight/Panel Assembly aside. Repeat 16.1 - 16.5 for the Second Domed Skylight and Panel. VC HK WARNING Interior View Do not overtighten the Cap Nut. If the end of the Bolt breaks through the plastic cap, call our Customer Service Department. Exposed threads on the end of the Bolt may cause serious injuries. 27 17 Truss & Roof Installation 17.1: Place a Truss into the first set of notches behind the Front Gable. Be sure to carefully read and follow the roof installation instructions and notes. Following each step in the order listed will minimize potential complications during installation. Caution: If more than six (6) inches of snow accumulate on the roof of the shed, carefully remove the snow to avoid possible roof collapse. While standing on the ground, remove the snow from the roof with a broom or snow shovel. Do not stand on the roof to remove snow. 17.2: Place a Roof Panel for Domed Skylight (AL) onto the Truss and the Front Gable. Be sure the alignment nub in the roof panel fits into notch on the truss. Top of Roof Panel Roof Panel ub N AL s us Tr el nn ha C NOTE Be B e sure the nub n u in the Roof Panel P a fits into the th notch t in the Truss. 28 Bottom of Roof Panel 17.3: Secure the Roof Panel to the Front Gable and Truss Channel with all but the very top Screws (SS). Slide the Roof Supports (AI) into place between the Roof Panel and Gable/Truss. Insert top Screws (SS). (Not actual size) AI (2) SS (11) NOTE Hardware Bag: 1001632 Use U s a flashlight to check that tth ha holes line-up before iinserting ns screws. Screwdriver NOTE As second person on o n a ladder should apply a p downward pressure while attaching pressur roof parts. Only use a hand screwdriver on this step AI NOTE AI The T h Roof Support fits into tthe h he notches in the Roof Panel P a (as shown). 17.4: Bottom lip of Roof Panel fits over Wall Panel and ridge fits into the top of the wall. Secure the roof panel along the bottom edge with Screws (SS). NOTE Be B e sure the ridge in the bottom b o of the Roof Panel fits iinto nt the top of the wall. Note: The holes in the Roof Support Strips are for manufacturing purposes only. Roof Panel Ridge Roof Panel Wall 29 17.5: Follow steps 17.2 - 17.4 and install a Roof Panel and Roof Support on opposite side. (Not actual size) AI (1) SS (15) Hardware Bag: 1001632 Screwdriver Note: The holes in the Roof Support Strips are for manufacturing purposes only. 17.6: Position the Front Roof Cap (115) as shown. Secure to Front Gable with Screws (SS). 30 17.7: Install next Truss. (Not actual size) AI (2) SS (24) Hardware Bag: 1001632 Screwdriver 17.8: Follow steps 17.2 - 17.4 to place the next Roof Panels (114) and Roof Supports (AI). Repeat for other side. Note: The holes in the Roof Support Strips are for manufacturing purposes only. 17.9: Position Roof Cap (117) next to Front Roof Cap. Attach to Truss with Screws (SS). 31 17.10: Connect centers of Front Roof Cap (115) and Roof Cap (117) with Screws (SS). (Not actual size) AI (2) SS (36) Only use a hand screwdriver on this step Hardware Bag: 1001632 Screwdriver CAUTION Only hand tighten screws in Roof Caps. Do not overtighten. Overtightening may damage Roof Caps and void warranty. 17.11: Install the next Truss, two Roof Panels (114) and Roof Cap (117). Note: The holes in the Roof Support Strips are for manufacturing purposes only. 17.12: Install Rear Gable assembly. 32 17.13: Install next Roof Panel for Domed Skylight and Roof Supports. (Not actual size) AI (3) SS (22) Hardware Bag: 1001632 Screwdriver Note: Use one (1) Roof Support (AU) for a regular Roof Panel and two (2) Roof Supports (AU) for the Roof Panel for Skylight. Note: The holes in the Roof Support Strips are for manufacturing purposes only. 17.14: Install last Roof Panel and Roof Support. 33 17.15: Position and secure Center Roof Cap (117) along Truss. SS (12) Hardware Bag: 1001632 Screwdriver (1) 17.16: Connect centers of Roof Caps (117). Only use a hand screwdriver on this step CAUTION Only hand tighten screws in Roof Caps. Do not overtighten. Overtightening may damage Roof Caps and void warranty. 17.17: Position and secure Rear Roof Cap (116) along Rear Gable. 17.18: Connect Rear & Center Roof Caps. 34 18 Skylight Installation LB (24) 18.1: Pre-fold Skylights (AJ) before installing. LA (24) Hardware Bag: HH11600 #2 Screwdriver (1) 18.2: Push folded Skylight up through opening; open Skylight; use tabs to pull Skylight down into place. 18.3: Fasten Skylight in place with Washers (LB) and Screws (LA) (pull on tabs to provide resistance while inserting screws). Repeat for all Skylights. LB LA Only use a hand screwdriver on this step 19 Pegboard Installation PB (4) 19.1: Use a Level, and position both 16” Pegboard Strips (AK) in the desired locations. Fasten the Pegboards to the Wall using #10 x 3/4” Screws (PB). See Note. Hardware Bag: 1011398, 1029336 NOTE #2 Screwdriver (1) Level The T h Pegboard Strips are screwed directly d ir into the plastic. Line up u p Strip anywhere on wall so holes are over plastic (and not over a h ho les ar groove in the wall). PB Be sure that the Pegboard Strip is level before inserting screws. 19.2: Insert the Tool Clips (CA, CB, CC, CD, CE) into the Pegboard Strip. 35 20 Shelf Installation 20.1: Insert Shelf Brackets into notches below the 90” Shelf. Place Short Shelves (126) on Brackets and secure with Screws (SS). SS (8) (1) (1) 1001632Bag: #2 Screwdriver #2 Screwdriver Hardware 1001632 NOTICE The total weight placed on shelves hung on each Wall Panel cannot exceed 100 pounds (45 kg). Additional Shelf Locations Additional shelves and Support Channels can be purchased from Customer Service. These shelves and Support Channels can be installed on any wall containing a truss notch and a column of screw holes. Shelf Support Channels can also be installed in the Window Wall Panel, as shown. Additional Shelves and parts can be purchased from Customer Service: 1 (800) 225-3865 ** Customers outside of the U.S. or Canada, please contact the store for assistance. ** 21 Align Doors 21.1: In some cases, the shed doors may not completely line up at the tops (fig. 1). When this happens, identify which side is higher and use a Wooden Shim (BD) to slightly raise the back corner of the high side until doors line up (fig. 2). If doors need further adjustment, insert another shim under the front corner opposite of the first shim. If the doors still need further adjustment, stack additional shims (one at a time) alternating between the back and front shims. High Side High side Low side NOTE Fig. 1 Shim S h should be placed at tthe th he corner, running directly under one wall. un After doors are aligned, cut off any portion of wood shim that is still exposed. From inside the shed, drive a 1” nail through the floor into the shim to hold it in place. 36 First Shim Fig. 2 Second Shim 22 Anchor the Shed 22.1: After assembling your shed, you will need to anchor it to the ground through the four indentations in the shed floor. Consult your local hardware store for suggestions on the best hardware to use for anchoring your shed. 8’ WARNING 10’ 10’ Failure to anchor your shed may result in property damage and/or personal injury. 8’ 23 Install Gap Flaps on Doors 23.1: Install the Gap Flaps (FA & FB) inside each door as shown. Before completely tightening Screws (LA), slide Flap up until it covers any gap between the top of the Door and the Gable. FB FA LA LA LA (4) Screwdriver (1) Hardware#2Bag: Screwdriver 1004034 37 24 Insert Gable Clips in Back Wall 24.1: Insert the Gable Clips (TF) into the back Wall Panels as shown. TF TF NOTE Gable G a Clip can only be inserted with the arrow iin ns pointing up. p o 25 Weatherproofing the Shed 25.1: Use the Caulking (AP) provided to seal the Floor of the Shed. Apply a 1/4” bead of Caulking around the entire perimeter of the Shed, at the seam between the Wall Panels and the Floor. Smooth with a damp cloth. Apply a 1/4” bead of Caulking at the seam between each Wall Panel. The bead should run from the bottom screw location down to the Floor. Smooth with a damp cloth. Apply a 1/4” bead of Caulking at the seam between each Wall Panel and the Front Gable. The bead should run between the Gable and the top of the Corner Panel on both sides of the Door. Smooth with a damp cloth. Repeat at same locations for the Rear Gable. Front of Shed 38 25.2: Peel off the backing from the short piece of Weather Stripping (AO) to expose the adhesive edge. Open both Doors and attach the Weather Stripping along the outside edge (Grayed Area) of the Front Gable as shown. When closed, the Doors should contact the Weather Stripping. Exterior Upward View Apply Weather Stripping (AO) here. 25.3: Peel off the backing from the longer pieces of Weather Stripping (AN) to expose the adhesive edge. With the Doors open, attach the Weather Stripping down along the inside edges (Grayed Area) of the Wall Panels as shown. When closed, the Doors should contact the Weather Stripping. Apply Weather Stripping (AN) here. Interior Outward View Enhance your Lifetime® Outdoor Shed by purchasing the following Shed Accessories: Model # 0110 Corner Shelf (2 pack) Two 10” radius Shelves with hardware. 0130 32” Shelf Kit w/ hardware (3 pack) Three 32” x 10” Steel-Reinforced Shelves with shelf brackets and hardware. 0150 8’ Shelf Kit w/ hardware One 96” x 9” Steel-Reinforced Shelf with shelf bracket and hardware. 0170 Pegboard w/ hardware One 22.5” x 22.5” Pegboard Panel with hooks. Great for hanging large and small items such as: rakes, shovels, and hand tools. 0190 Shelf Support Channel Two Shelf Support Channels that allow the 32” shelves on either of the side walls of your shed. 6420 30” Shed Extension Kit Extend your shed two and a half feet for the ultimate storage building. 0110 0130 0150 0170 6420 To purchase shed accessories, visit us at: www.buylifetime.com Or call: 1 (800) 424-3865 39 LIFETIME OUTDOOR SHED EQUIPMENT 10-YEAR LIMITED FACTORY WARRANTY THE MANUFACTURER RESERVES THE RIGHT TO MAKE SUBSTITUTIONS TO WARRANTY CLAIMS IF PARTS ARE UNAVAILABLE OR OBSOLETE. 1. Lifetime outdoor sheds are warranted to the original purchaser to be free from defects in material or workmanship for a period of ten years from the date of original retail purchase. The word “defects” is defined as imperfections that impair the use of the product. Defects resulting from misuse, abuse or negligence will void this warranty. This warranty does not cover defects due to improper installation, alteration or accident. This warranty does not cover damage caused by vandalism, rusting, “acts of nature” or any other event beyond the control of the manufacturer. 2. This warranty is nontransferable and is expressly limited to the repair or replacement of defective product. If the product is defective within the terms of this warranty, Lifetime Products, Inc. will repair or replace defective parts at no cost to the purchaser. Shipping charges to and from the factory are not covered and are the responsibility of the purchaser. Labor charges and related expenses for removal, installation or replacement of the shed or its components are not covered under this warranty. 3. This warranty does not cover scratching or scuffing of the product that may result from normal usage. In addition, defects resulting from intentional damage, negligence, unreasonable use or hanging from the truss will void this warranty. 4. Liability for incidental or consequential damages is excluded to the extent permitted by law. While every attempt is made to embody the highest degree of safety in all equipment, freedom from injury cannot be guaranteed. The user assumes all risk of injury resulting from the use of this product. All merchandise is sold on this condition, and no representative of the company may waive or change this policy. 5. This warranty is expressly in lieu of all other warranties, expressed or implied, including warranties of merchantability or fitness for use. Neither Lifetime Products, Inc., nor any representative assumes any other liability in connection with this product. ALL WARRANTY CLAIMS MUST BE ACCOMPANIED BY A SALES RECEIPT. REPORT PRODUCT DEFECTS IN WRITING TO: Lifetime Products, Inc., PO Box 160010 Clearfield, UT 84016-0010 or call (800) 225-3865 M-F 7 a.m. to 5 p.m. MST. Please include your dated sales receipt and photographs of damaged parts. To register the product, visit our Web site at www.lifetime.com R www.lifetime.com ©2004 Lifetime Products, Inc. PO Box 160010 • Freeport Center, Bldg. D-11 Clearfield, Utah 84016-0010 T: 800-225-3865 • F: 801-728-1907 40