Truck Bodies and
Transcription
Truck Bodies and
FastestMoving PARTS CATALOG ABOUT You already own the best truck body in the business. Now it’s Morgan’s chance to provide you with the best service in the business! If you require replacement parts or service, this manual offers all of the information you need to: . identify components, . initiate a replacement order by phone, or through our on-line order center, . or locate one of our national authorized service centers. If you have any questions at all, or would like additional information, we invite you to visit us on the web at www.morgancorp.com, or call our toll-free hotline for fast, friendly service! Call 1-877-703-9415 Morgan – Quality and Service Before, During and After the Sale! ABOUT LOCATIONS WHO does Morgan Serve? Morgan is ready to serve any body(owner) in need of genuine replacement parts and quality service. Whether you’ve purchased from us in the past or not, we’ll treat you like a valued customer; because chances are -- you will be!! Only Morgan Has Nationwide Locations To Serve Your Every Need! WHAT does Morgan offer that others don’t? In addition to delivering the best bodies in the business, Morgan offers phone, on-line and dealership-based support services, AND a growing network of authorized service centers to provide you with fast, friendly and full-service at locations across the country. WHERE can I find service and support? Morgan’s network of authorized service centers are strategically positioned throughout the United States for easy access, and fast shipping. WHY Contact Morgan for Replacement Parts? Morgan uses genuine OEM replacement parts to ensure the best performance for your vehicle. Janesville, Wisconsin 608-756-4577 3100 East Morgan Way Janesville, WI 53546 Lakeland, Florida 863-669-1022 4434 Maine Avenue Lakeland, FL 33801 Morgantown, Pennsylvania 610-286-2222 111 Morgan Way Morgantown, PA 19543 Denver, Colorado 866-828-9914 4985 York Street Denver, CO 80216 Rydal, Georgia 770-386-8686 4120 Highway 411 NE Rydal, GA 30171 Brampton, Ontario 866-828-9914 12 Chelsea Lane Brampton, Ontario L6T 3Y4 WHEN your business is on the line, why take chances?! Morgan Parts & Service, The Best in the Business! 5 ORDERING INFO TABLE OF CONTENT PAGE # When ordering parts for Morgan Bodies you will find all the you need on the DATEinformation MANUFACTURED Morgan Serial Plate. This plate is located on the roadside bottom rail MONTH JULYapproximately 6” from the front wall. Below is an illustration of this serial plate and instructions YEAR 2014 on how to read it. 21 8 12 10 9 7 11 6 5 35 Thousand Oaks Blvd. Morgantown, PA 19543 13 4 15 PARCEL VAN – (PVSD) – FRONT VIEW 8 PARCEL VAN – (PVSD) – REAR VIEW 9 DRY FREIGHT – ALUMINUM (GVSD) – FRONT VIEW 10 DRY FREIGHT – ALUMINUM (GVSD) – REAR VIEW 11 DRY FREIGHT – FRP (GVFD) – FRONT VIEW 12 DRY FREIGHT – FRP (GVFD) – REAR VIEW 13 DRY FREIGHT – MORGANPLATE (GVMD) – FRONT VIEW 14 DRY FREIGHT – MORGANPLATE (GVMD) – REAR VIEW 15 PARCEL VAN/GVSD/GVFD – INTERIOR OPTIONS 16 GVSD/GVFD – SUBFRAME 17 DRY FREIGHT – (GVSD) – SIDE DOOR ASSEMBLY 18 DRY FREIGHT – FRP (GVFD) – SIDE DOOR ASSEMBLY 19 DRY FREIGHT – REAR – SWING DOOR ASSEMBLY 20 DRY FREIGHT – OVERHEAD – DOOR ASSEMBLY 21 REFRIGERATED BODY (GVSR) – REAR DOORS – 1998–PRESENT 22 REFRIGERATED BODY (GVSR) – SIDE DOOR – 1998–PRESENT 23 WALKRAMPS 24 REFRIGERATED BODY (GVSR) – FRONT VIEW 25 REFRIGERATED BODY (GVSR) – REAR VIEW 26 REFRIGERATED BODY (GVSR) – INTERIOR 27 REFRIGERATED BODY (GVSR) – SUBFRAME 28 GVSR REEFER REINFORCMENT 28 STAKE BODY – HPA 29 STAKE BODY 30 STAKE RACK HARDWARE 31 CURTAINSIDER COMPONENTS 32 FASTENERS 35 SCREWS 35 FASTENERS 36 FASTENERS 37 FASTENERS 38 J BOLTS 38 FASTENERS 39 MONOBOLTS 39 RIVETS/POP RIVETS 39 THREADED INSERT 39 CARGO CONTROLS 40-44 BODY COMPONENETS – CROSS SECTION DETAILS 45 TOP RAILS 45 BODY COMPONENETS – CROSS SECTION DETAILS 46 BODY COMPONENETS – CROSS SECTION DETAILS 47 BODY TRIM COMPONENTS 47 CONNECTORS AND SIDE POSTS 47 BODY COMPONENETS – CROSS SECTION DETAILS 48 CONNECTORS AND SIDE POSTS 48 BODY COMPONENETS – CROSS SECTION DETAILS 49 DOOR POSTS AND HEADERS 49 BODY COMPONENETS – CROSS SECTION DETAILS 50 DOOR POSTS AND HEADERS 50 DOOR COMPONENTS 50 2 THIS VEHICLE CONFORMS TO ALL APPLICABLE FEDERAL MOTOR VEHICLE SAFETY STANDARDS IN EFFECT ON THE DATE SHOWN ABOVE. IT IS PRODUCED UNDER ONE OR MORE OF THE FOLLOWING PATENT NUMBERS / OR DATEAND MANUFACTURED OTHER PATENTS PENDING: 4,403,804; 4,589,507; 3,986,317; 4,186,537; 4,198,187 MONTH JULY 4,380,300; 4,380,415; 4,242,032; 4,722,109; 4,673,048. SERIAL DO PA NOT REMOVE 35 Thousand Oaks Blvd.NO. Morgantown, 19543 YEAR MODEL NO. 23 24 25 17 3 19 2014 MPE 09 RB00001-001 GVFD09726096 DO NOT REMOVE 18 16 THIS VEHICLE CONFORMS TO ALL APPLICABLE FEDERAL MOTOR VEHICLE SAFETY STANDARDS IN EFFECT ON THE DATE SHOWN ABOVE. IT IS PRODUCED UNDER ONE OR MORE OF THE FOLLOWING PATENT NUMBERS AND / OR OTHER PATENTS PENDING: 4,403,804; 4,589,507; 3,986,317; 4,186,537; 4,198,187 4,380,300; 4,380,415; 4,242,032; 4,722,109; 4,673,048. SERIAL NO. 22 1 14 1 3 4 2 17 8 18 6 MODEL NO. MPE 09 RB00001-001 GVFD09726096 Refer to GVSD Side Door Assembly Drawing. 9 5 13 14 11 12 7 10 16 15 Plant Location Model Year Series 4 3 Sales Agreement/Serial Number Plant Location Year MPE 09 Model RB 00001 - 001 GVFD 097 26 096 Series Quantity Sales Agreement/Serial Number Model Code Height MPE 09 RB 00001 - 001 GVFD 097 26 096 Length Quantity Width Model Code Height Length Width ABBREVIATIONS 1 7 2 8 11 9 12 10 13 5 6 19 15 18 17 16 14 13 4 5 10 2 22 1 20 3 9 12 21 11 7 6 12 13 14 C/S= Curb Side, R/S= Road Side, H/S= Hinge Side, L/S= Lock Side, PV=Parcel Van FRP= Fiberglass Reinforced Panel, O/H= Overhead, S/D= Side Door, HDR= Header 1 32 15 16 6 17 Specifications are subject to change without notice. Photos and descriptions in this catalog may vary in comparison to actual models. 2 18 10 11 4 8 7 24 25 26 27 28 29 30 31 19 20 3 21 22 23 9 5 7 PARCEL VAN – (PVSD) – FRONT VIEW 21 PARCEL VAN – (PVSD) – REAR VIEW 12 10 9 8 1 7 3 11 6 5 2 13 4 15 8 9 2 22 1 14 6 23 24 5 25 17 3 11 12 18 19 7 10 16 Item No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 21 22 23 24 25 Description FRONT TOP RADIUS-ALUM CURBSIDE CORNER CAP - CAST ALUM CURBSIDE CORNER CAP - PLASTIC - KIT CURBSIDE CORNER CAP - PLASTIC - KIT ROADSIDE CORNER CAP - CAST ALUM ROADSIDE CORNER CAP - PLASTIC - KIT ROADSIDE CORNER CAP - PLASTIC - KIT FRONT TOP CONNECTOR INTERIOR Z-POSTS - 107” FRONT ROOF BOW - 1 3/8” THICK FRONT ROOF BOW - 1” THICK FRONT ROOF BOW - 1” THICK INTERMEDIATE ROOF BOW - 1 3/8” INTERMEDIATE ROOF BOW - 1” TRANSLUCENT ROOF SHEET ALUM. ROOF SHEET J-MOLDING - 96” REAR TOP RAIL CLOSURE CASTING REAR ROOF CLOSURE STRIP FRP SIDE PANELS - 3/8”x96”x192” FRP FRONT PANEL - 1/2”x96”x192” ALUM. WHITE SIDE PANELS – 49” Wide BOTTOM RAIL TOP RAIL TOP RAIL TOP RAIL CONNECTOR POSTS - 112.31” CORNER RADIUS - ALUM. CORNER RADIUS - S/S ROOF RIVETS SIDE PANEL RIVETS DOOR TRACK - 144” EDGE CAP EXTERIOR - 192” DOOR PNL Quantity 1 1 1 1 1 1 1 1 AS REQ’D 1 1 1 AS REQ’D AS REQ’D AS REQ’D AS REQ’D AS REQ’D 2 1 AS REQ’D 1 AS REQ’D 2 2 2 2 4 2 2 AS REQ’D AS REQ’D AS REQ’D AS REQ’D AS REQ’D 4 Part# 13500 (ALUM); 13584 (S/S) 006671 62660 62664 0066710 62661 62665 1623002 A0000119 (PVSD); 01913063 (PVFD) 12406 (96” WIDE); 12407 (102” WIDE) 019083 (96” WIDE); 019084 (102” WIDE) 0192403 (96” WIDE); 0192404 (102” WIDE) 01901 (96” WIDE); 01902 (102” WIDE) 0190330 (96” WIDE); 0190340 (102” WIDE) 0664438 (96” WIDE); 066443801 (102” WIDE) 627042 (96” WIDE); 627045 (102” WIDE) 003951 006943 1438206 (96” WIDE); 143821 (102” WIDE) 6480102 WHITE 64804204 WHITE 20020 (93”); 20021 (105”); 20022 (120”) 000745 (18’); 000785 (26’) 000056 (229”); 000096 (325”) 0001404 (205”); 0001409 (325”) 00015904 (325”) 00165 (PVSD); 001481 (PVFD) 00659 (97” BODY); 00660 (109” BODY) 13547 (97” BODY); 01424 (109” BODY) 05410 (FOR ALUM ROOF); 05412 (TRANS. ROOF) 05410 07710 0058445 Call with part # & serial # 8 Notes PRE 1998 BODIES 1998-9/2002 9/2002-PRESENT PRE 1998 BODIES 1998-9/2002 9-2002-PRESENT PRE 1997 1997-2002 2002-PRESENT PRE 1997 1997-PRESENT Item No. 1 2 3 4 5 6 7 8 9 10 11 12 Description UPPER HEADER - 96” LOWER HEADER - 88” CORNER POST – GALVANIZED - 114.31” CORNER POST – STAINLESS C/P LIGHT REINFORCEMENT - 24” BOTTOM END PLATE OVERHEAD DOOR ALUMINUM GRAB HANDLE - 12” TURTLE BACK LIGHT LENS OVAL LIGHT LENS LIGHT BASE REFLECTOR BOTTOM RAIL BOLT – 3/8 x 1” BOTTOM RAIL NUT – 3/8 Quantity 1 1 2 2 2 1 1 AS REQ’D AS REQ’D AS REQ’D AS REQ’D AS REQ’D AS REQ’D AS REQ’D Part No. Notes 1121692 (GALV.); 1121747 (S/S) 11216913 (GALV.); 11217181 (S/S) 1198653; 1198633278 (W/LIGHTS-C/S); 1198633279 (W/LIGHTS-R/S) 1198704; 1198738 (W/LIGHTS-C/S); 1198739 (W/LIGHTS-R/S) 10471822 1077462 (O/H/ DOOR); 1077464 (PANEL DOORS) CALL WITH MODEL AND SERIAL NO. 087919 46001259 (AMBER); 46001260 (RED) 0401511 (AMBER); 040151 (RED) 040179 (W/PIGTAIL); 04005 (SPLICELESS) 040634 (AMBER); 040644 (RED) 051195 05210 PRE 1997 1997-9/2002 9/2002-PRESENT 9 DRY FREIGHT – ALUMINUM (GVSD) – FRONT VIEW 9 10 20 13 DRY FREIGHT – ALUMINUM (GVSD) – REAR VIEW 1 12 11 8 3 4 7 2 6 5 14 4 16 8 21 Refer to GVSD Side Door Assembly Drawing. 9 17 2 6 1 5 13 11 12 16 3 18 10 17 7 14 15 15 19 Item No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 Description Quantity FRONT TOP RADIUS - ALUM 1 FRONT TOP RADIUS - S/S 1 CURBSIDE CORNER CAP - CAST ALUM 1 CURBSIDE CORNER CAP - PLASTIC 1 CURBSIDE CORNER CAP - PLASTIC 1 ROADSIDE CORNER CAP - CAST ALUM 1 ROADSIDE CORNER CAP - PLASTIC 1 ROADSIDE CORNER CAP - PLASTIC 1 FRONT TOP CONNECTOR 1 INTERIOR Z-POSTS AS REQ’D INTERIOR HAT POSTS AS REQ’D FRONT ROOF BOW - 1-3/8” THICK 1 FRONT ROOF BOW - 1” THICK 1 FRONT ROOF BOW - 1” THICK 1 INTERMEDIATE ROOF BOW - 1-3/8” AS REQ’D INTERMEDIATE ROOF BOW - 1” AS REQ’D TRANSLUCENT ROOF SHEET AS REQ’D ALUM. ROOF SHEET AS REQ’D J-MOLDING - 96” AS REQ’D REAR TOP RAIL CLOSURE 2 REAR ROOF CLOSURE STRIP 1 ALUM. WHITE SIDE PANELS - 49” WIDE AS REQ’D BOTTOM RAIL 2 TOP RAIL 2 TOP RAIL 2 TOP RAIL 2 CONNECTOR POSTS - 112.31” 4 CORNER RADIUS-ALUM. 2 CORNER RADIUS-S/S 2 FRONT BOTTOM RAIL - 87” 1 ROOF RIVETS AS REQ’D SIDE PANEL RIVETS AS REQ’D FRONT WALL REINFORCEMENT - SEE PAGE 16 Part# 13500 (96” WIDE); 13502 (102” WIDE) 13584 (96” WIDE); 1358401 (102” WIDE) 006671 62660 62664 0066710 62661 62665 1620004 (96” WIDE); 1620005 (102” WIDE) 14211 (ALUM) 109”; A0000119 (STEEL) 107” 14225 (ALUM) 109”; A0000219 (STEEL) 107” 12406 (96” WIDE); 12407 (102” WIDE) 019083 (96” WIDE); 019084 (102” WIDE) 0192403 (96” WIDE); 0192404 (102” WIDE) 01901 (96” WIDE); 01902 (102” WIDE) 0190330 (96” WIDE); 0190340 (102” WIDE) 0664438 (96” WIDE); 066443801 (102” WIDE) 627042 (96” WIDE); 627045 (102” WIDE) 003951 006943 1438206 (96” WIDE); 143821 (102” WIDE) 20020 (93”); 20021 (105”); 20022 (120”) 000785 (26’) 000056 (229”); 000096 (325”) 0001404 (205”); 0001409 (325”) 00015904 (325”) 00165 00659 (97” BODY); 00660 (109” BODY) 13547 (97” BODY); 01424 (109” BODY) 0010151 05410 (FOR ALUM ROOF); 05412 (TRANS. ROOF) 05410 Notes Item# PRE 1998 BODIES 1998-9/2002 9/2002-PRESENT PRE 1998 BODIES 1998-9/2002 9-2002-PRESENT PRE 1997 1997-2002 2002-PRESENT PRE 1997 1997-PRESENT PRE 1997 1997-9/2002 9/2002-PRESENT Description Quantity 1 UPPER HEADER-GALV. 1 UPPER HEADER-S/S 1 2 LOWER HEADER-GALV 1 LOWER HEADER-S/S 1 3 CORNER POST-GALV. - 114.31” 2 CORNER POST-S/S - 114.31” 2 4 POST LIGHT REINFORCMENT 2 5 BOTTOM END PLATE-ROLL UP 1 BOTTOM END PLATE-SWING 1 6 OVERHEAD DOOR 1 7 ALUMINUM GRAB HANDLE AS REQ’D 8 TURTLE BACK LIGHT LENSE AS REQ’D OVAL LIGHT LENSE AS REQ’D 9 LIGHT BASE AS REQ’D 10 REFLECTOR AS REQ’D 11 BOTTOM RAIL BOLT - 3/8 x 1” AS REQ’D 12 BOTTOM RAIL NUT - 3/8 AS REQ’D 13 SIDE DOOR STEP AS REQ’D SIDE STEP BRACE AS REQ’D 14 DOCK BUMPER STEEL 1 15 RUBBER BUMPER BLOCKS - D-SHAPE AS REQ’D - SQUARE 16 SIDE DOOR AS REQ’D 17 WIRING HARNESS, LED 26’-28’ AS REQ’D Part# NOTE: ROOF MATERIAL ROLLS AVAILABLE UPON REQUEST 10 Notes 1121692 (96” WIDE); 1121823 (102” WIDE) 1121747 (96” WIDE); 1121748 (102” WIDE) 11216913 (96” WIDE); 1121813 (102” WIDE) 11217181 (96” WIDE); 1121714 (102” WIDE) 1198653; 1198633278 (W/LIGHTS-C/S); 1198633279 (W/LIGHTS-R/S) 1198704; 1198738 (W/LIGHTS-C/S); 1198739 (W/LIGHTS-R/S) 10471822 1076607 (96” WIDE); 1076611 (102” WIDE) 1076609 (96” WIDE); 1076611 (102” WIDE) CALL WITH MODEL AND SERIAL # 087919 46001259 (AMBER); 46001260 (RED) 0401511 (AMBER); 040151 (RED) 040179 (W/PIGTAIL); 04005 (SPLICELESS) 040634 (AMBER); 040644 (RED) 051195 05210 45600954 10121091 1037002 (6”); 1037102 (10”); 1037202 (12”); 07622 (4” x 4” x 12”); 076204 (3” x 3” x 24”); 0762204 (4” x 4” x 24”); 07621 (3” x 3.5” x 6”) SEE DOOR SECTION 041841 11 DRY FREIGHT – FRP (GVFD) – FRONT VIEW DRY FREIGHT – FRP (GVFD) – REAR VIEW 1 8 19 9 3 12 4 10 2 11 7 16 6 8 5 Refer to GVFD Side Door Assembly Drawing. 9 4 17 13 6 2 21 10 1 5 13 20 11 12 15 10 17 3 7 14 16 15 14 18 Item N0. Description Item No. Description Quantity 1 FRONT TOP RADIUS-ALUM 1 FRONT TOP RADIUS-S/S 1 2 CURBSIDE CORNER CAP-CAST ALUM 1 CURBSIDE CORNER CAP-PLASTIC - KIT 1 CURBSIDE CORNER CAP-PLASTIC - KIT 1 3 ROADSIDE CORNER CAP-CAST ALUM 1 ROADSIDE CORNER CAP-PLASTIC - KIT 1 ROADSIDE CORNER CAP-PLASTIC - KIT 1 4 FRONT TOP CONNECTOR 1 5 INTERIOR Z-POSTS AS REQ’D 6 FRONT ROOF BOW 1-3/8” THICK 1 FRONT ROOF BOW 1” THICK 1 FRONT ROOF BOW 1” THICK 1 7 INTERMEDIATE ROOF BOW 1-3/8” AS REQ’D INTERMEDIATE ROOF BOW 1” AS REQ’D 8 TRANSLUCENT ROOF SHEET AS REQ’D 9 ALUM. ROOF SHEET AS REQ’D 10 J-MOLDING - 96” AS REQ’D 11 REAR TOP RAIL CLOSURE 2 12 REAR ROOF CLOSURE STRIP 1 13 FRP PANELS AS REQ’D 14 BOTTOM RAIL 2 15 TOP RAIL 2 TOP RAIL 2 TOP RAIL 2 16 CONNECTOR POSTS - 112.31” 4 17 CORNER RADIUS-ALUM. 2 CORNER RADIUS-S/S 2 18 FRONT BOTTOM RAIL - 87” 1 19 ROOF RIVETS AS REQ’D 20 RUB RAIL AS REQ’D 21 RUB RAIL END CAP AS REQ’D FRONT WALL REINFORCEMENT - SEE PAGE 16 Part# 13500 (96” WIDE); 13502 (102” WIDE) 13584 (96” WIDE); 1358401 (102” WIDE) 006671 62660 62664 0066710 62661 62665 1623007 01913063 (STEEL 107”) 12406 (96” WIDE); 12407 (102” WIDE) 019083 (96” WIDE); 019084 (102” WIDE) 0192403 (96” WIDE); 0192404 (102” WIDE) 01901 (96” WIDE); 01902 (102” WIDE) 0190330 (96” WIDE); 0190340 (102” WIDE) 0664438 (96” WIDE); 066443801 (102” WIDE) 627042 (96” WIDE); 627045 (102” WIDE) 003951 006943 1438206 (96” WIDE); 143821 (102” WIDE) PER SERIAL NUMBER 000745 (18’); 000785 (26’) 1403809 (26’) w/o Holes 000065 (253”); 000085 (301”) 0001704 (205”); 0001709 (325”) 00033901 (325”) w/o Holes 001481 00659 (92” BODY); 00660 (104” BODY) 01423 (92” BODY); 01424 (104” BODY) 0010151 05410 (ALUM. ROOF); 05412 (TRANS. ROOF) 004558 (ROUND STYLE); 0045541 (SQUARE STYLE) 006972 (ROUND STYLE); 00697 (SQUARE STYLE) 12 Notes PRE 1998 BODIES 1998-9/2002 9/2002-PRESENT PRE 1998 BODIES 1998-9/2002 9-2002-PRESENT PRE 1997 1997-2002 2002-PRESENT PRE 1997 1997-PRESENT PRE 1997 - 205”, 301” 1997-PRESENT PRE 1997 1997-9/2002 9/2002-PRESENT Quantity 1 UPPER HEADER-GALV. 1 UPPER HEADER-S/S 1 2 LOWER HEADER-GALV 1 LOWER HEADER-S/S 1 3 CORNER POST-GALV. - 114.31” 2 CORNER POST-S/S - 114.31” 2 4 POST LIGHT REINFORCMENT 2 5 BOTTOM END PLATE-ROLL UP 1 BOTTOM END PLATE-SWING 1 6 OVERHEAD DOOR 1 7 ALUMINUM GRAB HANDLE AS REQ’D 8 TURTLE BACK LIGHT LENSE AS REQ’D OVAL LIGHT LENSE AS REQ’D 9 LIGHT BASE AS REQ’D 10 REFLECTOR AS REQ’D 11 BOTTOM RAIL BOLT AS REQ’D 12 BOTTOM RAIL NUT AS REQ’D 13 SIDE DOOR STEP AS REQ’D SIDE STEP BRACE AS REQ’D 14 DOCK BUMPER STEEL 1 15 RUBBER BUMPER BLOCKS - D-SHAPE AS REQ’D - SQUARE 16 SIDE DOOR AS REQ’D 17 WIRING HARNESS LED LIGHTING AS REQ’D Part# Notes 1121692 (96” WIDE); 1121823 (102” WIDE) 1121747 (96” WIDE); 1121748 (102” WIDE) 11216913 (96” WIDE); 1121813 (102” WIDE) 1121718 (96” WIDE); 1121719 (102” WIDE) 1198653; 1198633278 (W/LIGHTS-C/S); 1198633279 (W/LIGHTS-R/S) 1198704; 1198738 (W/LIGHTS-C/S); 1198739 (W/LIGHTS-R/S) 10471822 1076607 (96” WIDE); 1076612 (102” WIDE) 1076609 (96” WIDE); 1076611 (102” WIDE) CALL WITH MODEL AND SERIAL # 087919 46001259 (AMBER); 46001260 (RED) 0401511 (AMBER); 040151 (RED) 040179 (W/PIGTAIL); 04005 (SPLICELESS) 040634 (AMBER); 040644 (RED) 051195 05210 45600954 10121091 1037002 (6”); 1037102 (10”); 1037202 (12”); 07622 (4” x 4” x 12”); 076264 (3” x 3” x 24”); 0762204 (4” x 4” x 24”); 07621 (3” x 3.5” x 6”) SEE DOOR SECTION 041841 (26’ - 28’) 13 DRY FREIGHT – MORGANPLATE (GVMD) – FRONT VIEW 8 19 9 DRY FREIGHT – MORGANPLATE (GVMD) – REAR VIEW 1 12 3 10 4 11 7 2 6 17 5 8 Refer to GVFD Side Door Assembly Drawing. 9 4 18 13 2 6 21 10 1 5 13 14 20 11 12 15 10 7 15 3 17 16 16 Item N0. Description 14 18 Item No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 Description Quantity FRONT TOP RADIUS-ALUM 1 FRONT TOP RADIUS-S/S 1 CURBSIDE CORNER CAP-PLASTIC - KIT 1 ROADSIDE CORNER CAP-PLASTIC - KIT 1 FRONT TOP CONNECTOR 1 INTERIOR Z-POSTS AS REQ’D FRONT ROOF BOW 1” THICK 1 INTERMEDIATE ROOF BOW 1” AS REQ’D TRANSLUCENT ROOF SHEET AS REQ’D ALUM. ROOF SHEET AS REQ’D J-MOLDING - 96” AS REQ’D REAR TOP RAIL CLOSURE 2 REAR ROOF CLOSURE STRIP 1 MORGANPLATE PANELS - WHITE - NO DOOR AS REQ’D MORGANPLATE PANELS - YELLOW - NO DOOR AS REQ’D BOTTOM RAIL TOP RAIL 2 CONNECTOR POSTS - 112.31” 4 CORNER RADIUS-ALUM. 2 CORNER RADIUS-S/S 2 FRONT BOTTOM RAIL - 87” 1 ROOF RIVETS AS REQ’D RUB RAIL AS REQ’D RUB RAIL END CAP AS REQ’D FRONT WALL REINFORCEMENT - SEE PAGE 16 Part# 13500 (96” WIDE); 13502 (102” WIDE) 13584 (96” WIDE); 1358401 (102” WIDE) 62664 62665 1623007 01913063 (STEEL 107”) 0192403 (96” WIDE); 0192404 (102” WIDE) 0190330 (96” WIDE); 0190340 (102” WIDE) 0664438 (96” WIDE); 066443801 (102” WIDE) 627042 (96” WIDE); 627045 (102” WIDE) 003951 006943 1438206 (96” WIDE); 143821 (102” WIDE) 06990279 (112” HIGH) 06990278 (102” HIGH) 1403809 (26’) w/o Holes 00033901 (325”) w/o Holes 001481 00659 (92” BODY); 00660 (104” BODY) 01423 (92” BODY); 01424 (104” BODY) 0010151 05410 (ALUM. ROOF); 05412 (TRANS. ROOF) 004558 (ROUND STYLE); 0045541 (SQUARE STYLE) 006972 (ROUND STYLE); 00697 (SQUARE STYLE) 14 Notes Quantity 1 UPPER HEADER-GALV. 1 UPPER HEADER-S/S 1 2 LOWER HEADER-GALV 1 LOWER HEADER-S/S 1 3 CORNER POST-GALV. - 114.31” 2 CORNER POST-S/S - 114.31” 2 4 POST LIGHT REINFORCMENT 2 5 BOTTOM END PLATE-ROLL UP 1 BOTTOM END PLATE-SWING 1 6 OVERHEAD DOOR 1 7 ALUMINUM GRAB HANDLE AS REQ’D 8 TURTLE BACK LIGHT LENSE AS REQ’D OVAL LIGHT LENSE AS REQ’D 9 LIGHT BASE AS REQ’D 10 REFLECTOR AS REQ’D 11 BOTTOM RAIL BOLT AS REQ’D 12 BOTTOM RAIL NUT AS REQ’D 13 SIDE DOOR STEP AS REQ’D 14 SIDE STEP BRACE AS REQ’D 15 DOCK BUMPER STEEL 1 16 RUBBER BUMPER BLOCKS - D-SHAPE AS REQ’D - SQUARE 17 SIDE DOOR AS REQ’D 18 WIRING HARNESS LED LIGHTING AS REQ’D Part# Notes 1121692 (96” WIDE); 1121823 (102” WIDE) 1121747 (96” WIDE); 1121748 (102” WIDE) 11216913 (96” WIDE); 1121813 (102” WIDE) 1121718 (96” WIDE); 1121719 (102” WIDE) 1198653; 1198633278 (W/LIGHTS-C/S); 1198633279 (W/LIGHTS-R/S) 1198704; 1198738 (W/LIGHTS-C/S); 1198739 (W/LIGHTS-R/S) 10471822 1076607 (96” WIDE); 1076612 (102” WIDE) 1076609 (96” WIDE); 1076611 (102” WIDE) CALL WITH MODEL AND SERIAL # 087919 46001259 (AMBER); 46001260 (RED) 0401511 (AMBER); 040151 (RED) 040179 (W/PIGTAIL); 04005 (SPLICELESS) 040634 (AMBER); 040644 (RED) 051195 05210 45600954 10121091 1037002 (6”); 1037102 (10”); 1037202 (12”); 07622 (4” x 4” x 12”); 076264 (3” x 3” x 24”); 0762204 (4” x 4” x 24”); 07621 (3” x 3.5” x 6”) SEE DOOR SECTION 041841 (26’ - 28’) 15 PARCEL VAN/GVSD/GVFD – INTERIOR OPTIONS GVSD/GVFD – SUBFRAME 10 4 3 7 4 1 13 3 7 5 2 11 8 11 9 12 6 10 13 2 5 6 1 12 9 Item# 8 Item No. Description For cargo controls, see cargo control section. Quantity 1 GLASSBOARD SCUFF - 24” - FT AS REQ’D 2 WOOD SCUFF - 5.25” - FT AS REQ’D 3 STEEL SCUFF - SMOOTH 14 GA 16” x 96” AS REQ’D 4 CORRUGATED SCUFF AS REQ’D 5 FRONT END REINFORCEMENT 1 6 E-TRACK (120”) AS REQ’D 7 F-TRACK (120”) AS REQ’D 8 REAR THRESHOLD 1 9 REAR THRESHOLD 24” STEEL 1 10 INTERIOR DOME LIGHT AS REQ’D 11 TOGGLE SWITCH AS REQ’D TOGGLE SWTICH - 3 WAY AS REQ’D 12 FLOOR BOARDS 13 TIE RINGS AS REQ’D CARGO CONTROLS AS REQ’D FRONT CORNER REINFORCEMENT BRACKET 2 E-TRACK (120”) ANGLE APITONG SLAT - FT APITONG SPLICE PLATE Part# Notes 066021 02198 01330 019445 (12” x 264”) 019496 (18” x 278”) 1221784 (96” WIDE); 1221785 (102” WIDE) 079752 079804 1263000 (96” WIDE); 1263011 (102” WIDE) 126227044 (96” WIDE); 12267043 (102” WIDE) 04050 04410 044113 CALL WITH MODEL AND SERIAL NO. 07961 (W/GROMMET) SEE CARGO CONTROL SECTION 12325 (GVFD); 12326 (GVSD) 079752 10175 (GVSD); 1017510 (GVMD) 02192 (3”); 02198 (5”) 106752 16 Description Quantity 1 LONG RAILS 2 2 CROSSMEMBERS AS REQ’D 3 WHEELPANS 2 4 FRONT END PLATES 1 5 MUDFLAP BRACKET 2 6 MUDFLAPS - 24” x 30” 2 MUDFLAPS - 24” x 36” 2 7 SLEEPER SLAT - 16” AS REQ’D 8 U-BOLTS AS REQ’D 9 U-BOLT TIE PLATES AS REQ’D 10 U-BOLT FASTENERS AS REQ’D 11 J-BOLT TOP BRACKET AS REQ’D 12 J-BOLT BOTTOM BRACKET AS REQ’D 13 J-BOLTS AS REQ’D Part# Notes MODEL & SERIAL # REQ’D 010021 (96” WIDE); 010025 (102” WIDE) 128315 (96” WIDE);128316 (102” WIDE) 1075910 (96” WIDE); 1075911 (102” WIDE) 102901; 102931 0773002 (MORGAN); 077321 (PLAIN) 0773102 (MORGAN); 07732 (PLAIN) 021460 (3/4”); 021461 (1-3/4”); 021463 (2.5”) 0560101(12”); 0560201 (14”); 0560301 (16”); 0560401 (18”) 0560501 (20”); 0560601 (22”); 0560701 (24”) 101427 052232 (NUT); 05261 (WASHER) 05660 0564001 (4”); 0564101 (6”) 0565201 (18”) 17 DRY FREIGHT – (GVSD) – SIDE DOOR ASSEMBLY DRY FREIGHT – FRP (GVFD) – SIDE DOOR ASSEMBLY 4 4 6 6 10 11 12 12 5 8 9 10 11 5 2 3 1 13 14 15 7 3 7 2 6 19 17 16 9 8 14 13 18 16 1 Complete Door Assembly 15 1998 to Present 1998 TO PRESENT Item# 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 Description Quantity COMPLETE DOOR (109H BODY) AS REQ’D PLYMETAL PANEL 1 POSTS - 109” 2 HEADER 1 LOCKROD 1 HINGE STRAPS AS REQ’D LOCKROD HANDLE KIT 1 ALUMINUM DOOR TRIM AS REQ’D DOOR SEAL AS REQ’D HINGE BUTT AS REQ’D HINGE BOLT AS REQ’D HINGE NUT AS REQ’D LOCKROD CATCH AS REQ’D NYLON CATCH WEAR STRIP AS REQ’D WEAR STRIP TAPE AS REQ’D THRESHOLD 1 HOLD BACKS 1 RUBBER DOOR STOP 1 DOOR PANEL W/SEAL Part# LHD5S50 (C/S); LHD5S500 (R/S) 03300 (4’x 8’) 14342021 1121583 087122 (C/S); 087121 (R/S) 004187 087742 113911 076351 087226 051176 052215 087761 076931 080364 14330 087603 (MALE); 087604 (FEMALE) 07657 0383309 18 Item# 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Description DOOR PANEL-PLYMETAL DOOR PANEL-FRP POST-HINGE SIDE - 108” POST-LOCK SIDE - 108” HEADER LOCKROD STRAPS LOCKROD HANDLE KIT LOCKROD HINGE STRAP HINGE BUTT HINGE BOLT HINGE BOLT NUT LOCK ROD PIN DOOR SEAL - 146” DOOR TAB THRESHOLD HOLDBACK-MALE HOLDBACK-FEMALE Quantity 1 1 1 1 1 1 1 1 AS REQ’D AS REQ’D AS REQ’D AS REQ’D 2 AS REQ’D AS REQ’D 1 1 1 Part# Notes 03300 CALL WITH SERIAL # 1428405 1428205 142804 004186 087742 00317 004187 087226 051176 052215 08730 077803 076502 143265 087603 087604 19 DRY FREIGHT – REAR – SWING DOOR ASSEMBLY DRY FREIGHT – OVERHEAD – DOOR ASSEMBLY 19 8 15 9 18 10 11 2 12 17 16 14 13 5 1 4 5 10 2 3 22 7 1 6 20 3 9 12 4 4 21 Item# Description Quantity 1 PLYMETAL 2 LOCKRODS - 112” 3 HANDLE KIT 4 KEEPERS 5 DOOR SEAL - 146” 6 DOOR SEAL CORNER TABS 7 HINGE STRAPS 8 HINGE BUTTS 9 HINGE PIN/BOLT 10 ANTI-THEFT PIN 11 HINGE PIN NUT 12 PLASTIC WASHERS AS REQ’D AS REQ’D 2 2 2 2 AS REQ’D AS REQ’D AS REQ’D AS REQ’D AS REQ’D AS REQ’D AS REQ’D AS REQ’D Part# Notes 11 6 03300 (4’ x 8’) 03310 (4’ x 9’) 08738178 (LH); 08738177 (RH) 087107 087725 (C/S BOTTOM : R/S TOP) 087726 (R/S BOTTOM : C/S TOP) 077803 076502 004161 (PRE-1998); 004188 (1998-PRESENT) 00671 (PRE-1998); 087226 (1998-PRESENT) 08730 (PRE-1998); 051176 (1998-PRESENT) 08737 052215 (1998-PRESENT) 05550 Item No. Description FLUSH ENTRY HARDWARE Item# 1 2 3 4 5 Description Part# GUIDES LOCK ROD HANDLE ASSEMBLY BOTTOM ROD HANDLE BRACKET 087095; 087096 08738177 (R/H); 08738178 (L/H) 43102 (L/H); 43103 (R/H) 43100 43101 2 1 3 OMPLETE ASSEMBLIES - WITH NUT AND BOLT - LESS GUIDES C 6 LEFT HAND 43006 7 RIGHT HAND 43005 5 20 7 4 Todco No. Morgan No. Equivalent No. Whiting No. Morgan No. Equivalent No. 1 ROLLER HINGE 69035 61419 6141911 1209A 61741 617411 2 CENTER HINGE 61196 61397 6139711 15 61712 617121 3 BOTTOM FIXTURE 61352 61407 614071 1371 61748 — 4 TOP FIXTURE - BASE 69432 61425 614251 1264 61744 617441 TOP FIXTURE - SLIDE 69431 61424 614241 6943 61751 617511 5 ROLLERS 70317 613601 6136011 3228 61771 617711 6 LOCK 69571 61359 613591 77 61696 — 7 KEEPER 69572 61426 6142611 7515 61774 — 8 DOOR CABLES -110” 51044 61384 613841 — — — 115” 59044 61388 613881 617042 — — 125” — — — 1-1 61704 617041 130” — — — 1-4 61706 617061 9 CABLE ANCHOR BRACKET 61204 61398 613981 4004 — — 10 SIDE SEALS - RUBBER 70338 613750 — 5377 616990 — 11 BOTTOM SEAL 80840 61364 613641 5735 616882 — 12 BOTTOM SEAL RETAINER 61191 61365 — 8280-2 617021 — 13 TOP SEAL 69718 61361 6136111 4032 61699 — 14 TOP SEAL RETAINER 69790 61369 — — INCLUDED IN 61699 ABOVE — 15 CABLE DRUM C/S 59129-1 61381 — 2548 61769 — 16 CABLE DRUM R/S 59129-2 61382 — 2547 61766 — 17 BEARING 51038 61380 613801 — — — 18 OPERATOR - 96” WIDE 59174 61393 613931 2376 61677 — OPERATOR - 102” WIDE 59292 — — 2376 61678 — OPERATOR - REEFER CALL WITH MODEL AND SERIAL # 2376616772 — 19 HORIZONTAL TRACK - C/S 49807-1 61337 — 5382 616832 — HORIZONTAL TRACK - R/S 49807-2 613371 — 5381 616842 — 20 VERTICAL TRACK - C/S 49846-1 61336 — 5991 616813 — VERTICAL TRACK - R/S 49846-2 613361 — 5990 616812 — 21 GRAB STRAP — 617131 — 61713 — — 22 POST FILLER - GVFD — 004027 — — — — 21 REFRIGERATED BODY (GVSR) – REAR DOORS – 1998–PRESENT REFRIGERATED BODY (GVSR) – SIDE DOOR – 1998–PRESENT 8 10 12 13 14 12 13 10 11 7 14 15 16 8 1 2 6 7 4 11 2 4 5 19 20 21 Safety Release 9 3 21 6 19 Safety Release 3 (detail applies to both side and rear Reefer doors) 17 Item# Description 1 DOOR SKIN 2 GLASSBOARD LINER 3 DOOR FRAME PERIMETER 4 RUBBER DOOR SEAL 5 DOOR BUILD UP 6 FOAM INSULATION 7 LOCK ROD 8 REAR HINGE STRAP 9 HANDLE KIT 10 HINGE BOLT 11 DOOR HOLD BACKS 12 HINGE BOLT NUTS 13 NYLON WASHERS 14 HINGE BUTTS 15 GRAB HANDLES 16 REAR DOOR L/R KEEPERS 17 SAFETY RELEASE CUP 18 SAFETY RELEASE HANDLE 19 HANDLE WASHER 20 SAFETY RELEASE PLATE 21 KEEPER GASKET 16 Quantity 1 1 2 2 AS REQ’D AS REQ’D AS REQ’D 1 2 1 2 2 AS REQ’D AS REQ’D AS REQ’D AS REQ’D AS REQ’D 1 1 1 1 1 Part# Item# Notes 20021 0662041 4’ x 8’ 00427016 VERTICAL 00428015 HORIZONTAL 0762971 0762951 (3” BUILD UP); 0762961 (4” BUILD UP) 642019 1 CUBIC FOOT 08738177 (REAR RH); 08738178 (LH) 004188 087107 (REAR) 051176 087603 (MALE); 087604 (FEMALE) 052215 05550 087226 08788 087726 (R/S BTM); 087725 (C/S BTM) 07779 45319 05255 11470 076543 22 23 18 (See Reefer Side Door Assembly for Details) 15 22 20 5 17 18 9 1 Description 1 DOOR SKIN 2 GLASSBOARD LINER 3 DOOR FRAME PERIMETER 4 RUBBER DOOR SEAL 5 DOOR BUILD UP 6 FOAM INSULATION 7 LOCK ROD CAM 8 LOCKROD HINGE STRAP 9 HANDLE KIT 10 LOCK ROD PIN 11 ANTITHEFT PINS 12 HINGE STRAPS 13 HINGE BOLTS 14 HINGE BOLT NUTS 15 NYLON WASHERS 16 HINGE BUTTS 17 GRAB HANDLES 18 HOLD BACK 19 SAFETY RELEASE CUP 20 SAFETY RELEASE HANDLE 21 HANDLE WASHER 22 SAFETY RELEASE PLATE 23 KEEPER GASKET Quantity 1 1 2 2 AS REQ’D AS REQ’D AS REQ’D 1 2 1 2 2 AS REQ’D AS REQ’D AS REQ’D AS REQ’D AS REQ’D AS REQ’D AS REQ’D 1 1 1 1 1 Part# Notes 20021 0662041 4’ x 8’ 00427016 VERTICAL 00428015 HORIZONTAL 0762971 0762951 (3” BUILD UP); 0762961 (4” BUILD UP) 642019 1 CUBIC FOOT 00317 (SIDE) 004186 087742 (SIDE) 08730 08737 004188 051176 052215 05550 087226 08788 087603 (MALE); 087604 (FEMALE) 07779 45319 05255 11470 076543 23 WALKRAMPS REFRIGERATED BODY (GVSR) – FRONT VIEW 9 7 5 9 6 16 8 21 10 4 18 20 1 10 11 2 17 3 1 12 7 2 8 11 Item# 1 1 1 1 1 1 1 1 2 3 4 5 6 7 8 9 10 11 12 Description Quantity Part# 10’ STD RAMP 1 300545 10’ VENT. RAMP 1 3005456 12’ STD RAMP 1 300546 12’ VENT. RAMP 1 3005466 14’ STD RAMP 1 300547 14’ VENT. RAMP 1 3005476 16’ STD RAMP 1 300586 16’ VENT. RAMP 1 3005866 CARRIER ASSEMBLY 1 300025 CLOSURE ASSEMBLY 1 300014 WALKRAMP TRACK 1 01959 ANTI-VIBE SPRINGS 2 30020 WALKRAMP HOOKS 2 07815 WALKRAMP LATCH 1 00493 WALKRAMP LATCH SPRING 1 07811 WALKRAMP HANDLES 2 077036 (PLASTIC) PLASTIC CARRIER SLIDE 1 077038 PLASTIC CLOSURE GUIDES 2 077034 GROUND PLATE 1 004812 WALKRAMPS SPRING ASSIST (NOT SHOWN) 1 07812 RAMP KIT 099330 **KIT INCLUDES: CARRIER ASSEMBLY, CLOSURE ASSEMBLY, ANTI-VIBE SPRINGS Notes 13 5 Item# Ventilated non-skid surface 24 4 19 Standard aluminum non-skid surface Wider ramps available upon request. 12 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 Description 24 6 FRONT TOP RADIUS-ALUM FRONT TOP RADIUS-S/S CURBSIDE CORNER CAP-CAST ALUM CURBSIDE CORNER CAP-PLASTIC - KIT CURBSIDE CORNER CAP-PLASTIC - KIT ROADSIDE CORNER CAP-CAST ALUM ROADSIDE CORNER CAP-PLASTIC - KIT ROADSIDE CORNER CAP-PLASTIC - KIT FRONT TOP CONNECTOR INTERIOR Z-POSTS INTERIOR HAT POSTS ALUM. ROOF SHEET REAR TOP RAIL CLOSURE REAR ROOF CLOSURE STRIP ALUM. WHITE SIDE PANELS - 49” WIDE BOTTOM RAIL TOP RAIL TOP RAIL CONNECTOR POSTS - 112.31” CORNER RADIUS-ALUM. CORNER RADIUS-S/S FRONT BOTTOM RAIL - 87” ROOF RIVETS SIDE PANEL RIVETS PLASTIC DORMER REEFER REINFORCEMENT ASSEMBLY FRONT ROOF BOW (HEADER) INTERMEDIATE ROOF BOWS FOLDING STEPS FOLDING STEP REINFORCMENT GRAB HANDLE GRAB HANDLE REINFORCMENT 15 Quantity 1 1 1 1 1 1 1 1 1 AS REQ’D AS REQ’D AS REQ’D 2 1 AS REQ’D 2 2 2 4 2 2 1 AS REQ’D AS REQ’D 1 1 1 AS REQ’D AS REQ’D 1 AS REQ’D 1 22 23 25 3 14 Part# 13500 (96” WIDE); 13502 (102” WIDE) 13584 (96” WIDE); 1358401 (102” WIDE) 006671 62660 62664 0066710 62661 62665 14142 (PRE 2002) 14211 (ALUM) 109” 14225 (ALUM) 109” 627042 (96” WIDE); 627045 (102” WIDE) 006943 (PRE-2000); 143905 (2000-PRESENT) 1438206 (96” WIDE); 143821 (102” WIDE) 20020 (93”); 20021 (105”); 20022 (120”) 000785 (26’) 0001404 (205”); 0001409 (325”) 00015904 (325”) w/o Holes 00165 00659 (97” BODY); 00660 (109” BODY) 01423 (97” BODY); 01424 (109” BODY) 0010151 05410 05410 06645 (96” WIDE); 066450 (102” WIDE) SEE REEFER REINFORCEMENT DETAIL - PAGE 26 0002502 (96” WIDE); 0002503 (102” WIDE) 141862 (96” WIDE); 141863 (102” WIDE) 0784104 122261 087919 122282 25 Notes PRE 1998 BODIES 1998-9/2002 9/2002-PRESENT PRE 1998 BODIES 1998-9/2002 9-2002-PRESENT 1997-9/2002 9/2002-PRESENT REFRIGERATED BODY (GVSR) – REAR VIEW REFRIGERATED BODY (GVSR) – INTERIOR 22 23 21 8 2 5 1 20 3 2 7 1 6 8 3 7 THERMAL BREAK (TYP.) 10 11 5 9 9 Outside Stainless Threshold 13 Thermal Break 14 12 Inside Aluminum Threshold and Drain Trough 4 15 4 6 12 THRESHOLD & DRAIN (TYP.) 10 15 16 11 14 Thermal Break 13 Drain Trough Aluminum Floor Aluminum Sleeve Oak Filler Hat Style – Smooth Hat Style – Anti-Skid Inverted T – Anti-Skid Inverted T – Ribbed 17 18 Flooring Styles Item# Description Quantity 1 UPPER HEADER - S/S 1 2 LOWER HEADER - S/S 1 LOWER HEADER - S/S 1 3 REAR CORNER POSTS - S/S 2 2 4 REAR ENDPLATE - SWING 1 REAR ENDPLATE - OVERHEAD 1 5 REAR DOORS AS REQ’D 6 GRAB HANDLE A/T 7 TURTLE BACK LIGHT LENSE AS REQ’D OVAL LIGHT LENSE AS REQ’D 8 LIGHT BASE AS REQ’D 9 REFLECTOR AS REQ’D 10 BOTTOM RAIL BOLT AS REQ’D 11 BOTTOM RAIL NUT AS REQ’D 12 SIDE DOOR STEP AS REQ’D 13 BUMPER 1 14 RUBBER BUMPER BLOCKS - D-SHAPE AS REQ’D - SQUARE 15 SIDE DOOR AS REQ’D Part# Notes 1121747 (96” WIDE); 1121748 (102” WIDE) 1121228 (12.25”); 1121237 (13.25”); 1121322 (6.94”)96” WIDE 1121229 (12.25”); 1121238 (13.25”); 1121323 (6.94”)102” WIDE 1198743 (OVERHEAD DOOR) 1198704 (SWING DOORS) 1076312 (96” WIDE); 1076313 (102” WIDE) 1271802 (96” WIDE); 1271803 (102” WIDE) CALL WITH MODEL & SERIAL NUMBER 087919 46001259 (AMBER); 46001260 (RED) 0401511 (AMBER); 040151 (RED) 040179 (W/PIGTAIL); 04005 (SPLICELESS) 040634 (AMBER); 040644 (RED) 051195 05210 45600954 CALL WITH MODEL AND SERIAL # 07622 (4” x 4” x 12”); 076264 (3” x 3” x 24”); 0762204 (4” x 4” x 24”); 07621 (3” x 3.5” x 6”) SEE DOOR SECTION - PAGE 21 26 Item# 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 Description GLASSBOARD LINER (97”) 2” FOAM PLUG NYLON TAPPITS ALUMINUM SCUFF PLATE ALUMINUM COVE MOLDING E-TRACK GALVNIZED F-TRACK GALVNIZED DOME LIGHT SWITCH - RECESSED VERTICAL THERMO BREAK TRIM ANGLE THERMO BREAK-FLOOR S/S COVER PLATE - OVERHEAD DOOR S/S COVER PLATE - SWING DOORS ALUMINUM DRAIN TROUGH - O/D ALUMINUM DRAIN TROUGH - S/W ALUMINUM DRAIN PIPE PLASTIC DRAIN PIPE HOSE CLAMP RUBBER KAZOO PLASTIC LATCH DRAIN BOX (NOT SHOWN) VINYL CURTAIN (8” WIDE) - FT BRACKET CHANNEL REINFORCEMENT Quantity AS REQ’D AS REQ’D AS REQ’D AS REQ’D AS REQ’D AS REQ’D AS REQ’D AS REQ’D AS REQ’D AS REQ’D AS REQ’D 1 1 1 1 1 2 2 2 AS REQ’D 1 AS REQ’D 2 1 1 Part# 0662019 07705 05530 (.75”); 05531 (1”); 05532 (1.5”) 0039709 0040596 079752 079803 04051 04412 077469 100428 (3” WALL); 1004280 (4” WALL) 077462 1271785 (96” WIDE); 1271786 (102” WIDE) 1271151 (96” WIDE); 1271152 (102” WIDE) 0040691 (96” WIDE); 004081 (102” WIDE) 0040688 (96” WIDE); 004082 (102” WIDE) 11425 114201 05741 076401 (PER INCH) 077791 07795 103306 1062986 (96” WIDE); 1062992 (102” WIDE) 1234386 (96” WIDE); 1234392 (102” WIDE) 27 Notes PER FOOT REFRIGERATED BODY (GVSR) – SUBFRAME STAKE BODY – HPA 18 12 13 14 16 1 15 32 15 14 17 16 6 1 17 7 2 4 3 8 2 9 10 11 12 13 Item# 18 6 Description Quantity 1 LONG RAILS 2 2 CROSSMEMBERS AS REQ’D 3 WHEELPANS 2 4 FRONT END PLATES 1 5 MUDFLAP BRACKET 2 6 MUDFLAPS - 24”x 30” 2 MUDFLAPS - 24”x 36” 2 7 SLEEPER SLAT-16’ AS REQ’D 8 U-BOLTS AS REQ’D 9 U-BOLT TIE PLATES AS REQ’D 10 U-BOLT FASTENERS AS REQ’D 11 J-BOLT TOP BRACKET AS REQ’D 12 J-BOLT BOTTOM BRACKET AS REQ’D 13 J-BOLTS AS REQ’D 14 GLASSBOARD SUB-PAN AS REQ’D 15 WOOD BUILD UP AS REQ’D 16 FOAM INSULATION AS REQ’D 17 FOAM PLUGS AS REQ’D 18 ALUMINUM FLOORING 1 4 Part# Notes 1 2 3 4 Description 8 MODEL & SERIAL # REQ’D 010021 (96” WIDE); 010025 (102” WIDE) 128315 (96” WIDE); 128316 (102” WIDE) 1075910 (96” WIDE); 1075911 (102” WIDE) 102901 0773002 (MORGAN); 077321 (PLAIN) 0773102 (MORGAN); 07732 (PLAIN) 021460 (3/4”); 021461 (1-3/4”); 021464 (2-1/2”) 0560101(12”); 0560201 (14”); 0560301 (16”); 0560401 (18”) 0560501 (20”); 0560601 (22”); 0560701 (24”) 101427 052232 (NUT); 05261 (WASHER) 05660 0564001 (4”); 0564101 (6”) 0562501 (18”) 0664438 (96” WIDE); 066443801 (102” WIDE) 02178 (2” x 4” x 96”)FOR 4” FLOOR 02179 (2” x 5” x 96”) FOR 5” FLOOR 642019 (FOAM PACK @ 1 CUBIC FOOT) 07705 CALL WITH MODEL AND SERIAL # POSTS - 105.12” UPPER HEADER LOWER HEADER BOLT PIPES Quantity Part# 2 1 1 4 105032 111516 102522 01807 2 1 28 3 5 7 24 25 26 27 28 29 30 31 Item# GVSR REEFER REINFORCMENT Item# Notes 10 11 5 4 Description 19 20 3 21 22 23 Quantity 1 BULKHEADS 1 2 SIDE POCKETS AS REQ’D 3 REAR POCKETS AS REQ’D 4 OUTER SIDE RAIL 2 5 INNER SIDE RAIL 2 6 FRONT RAIL 1 7 REAR RAIL 1 8 PIPE SPACERS AS REQ’D 9 CORNER CAP AS REQ’D 10 FLOORING 11 FLOOR SCREWS AS REQ’D 12 STAKE RACKS KITS 1 13 4’ STAKE RACK - W/O CONNECTOR AS REQ’D 14 5’ STAKE RACK - W/O CONNECTOR AS REQ’D 15 C/S REAR RACK - W/O CONNECTOR 1 16 R/S REAR RACK - W/O CONNECTOR 1 17 S/R POSTS AS REQ’D 18 S/R SLATS AS REQ’D 19 S/R LATCH 1 20 S/R SPRING 1 21 LATCH BOLT 1 22 LATCH BOLT NUT 1 23 LATCH BOLT WASHERS 2 24 S/R HDWR - BEARING CAP AS REQ’D 25 S/R HDWR - BEARING PLATE AS REQ’D 26 S/R HDWR - SIDE PLATE (90°) AS REQ’D 27 S/R HDWR - CORNER PLATE AS REQ’D 28 S/R HDWR - HANDLE AS REQ’D 29 S/R HDWR - BOLTS AS REQ’D 30 S/R HDWR - NUTS AS REQ’D 31 S/R HDWR - WASHERS AS REQ’D 32 S/R HDWR - BOLT-S/TAPPING AS REQ’D 9 Part# Notes MODEL & SERIAL # REQ’D 118541 1185399 01556 (2” x 240”) MODEL & SERIAL # REQ’D 12131001 (96” WIDE); 12131002 (102” WIDE) 12133001 (96” WIDE); 12133002 (102” WIDE) 018151 128060 MODEL & SERIAL # REQ’D 05329 SEE DETAIL 09452001 09453001 09451001 (96” WIDE); 09451002 (102” WIDE) 09450001 (96” WIDE); 09450002 (102” WIDE) 0191800 09331002 (47”); 09331003 (59”) 09331001 (44.62”); 09331004 (47.62”) 087763 078968 0897154 1117838 052513 087863 087862 087861 90° BEND 087860 087864 1117100 1117344 05252 05121 29 STAKE BODY STAKE RACK HARDWARE Stake Body Rack Configurations 108.00'' Floor Length 77 88 66 99 HPA 9 Ft. Body (1) 4 Ft. (1) 5 Ft. Racks Per Side 5 Ft. Rack 4 Ft. Rack Rear All Bodies HPA 10 Ft. Body (2) 5 Ft. Racks Per Side 144.00'' Floor Length 4 Ft. Rack C/S 4 Ft. Rack R/S 120.00'' Floor Length BB 5 Ft. Rack AA 5 Ft. Rack 22 HPA 12 Ft. Body (3) 4 Ft. Racks Per Side 168.00'' Floor Length 10 10 VIEW VIEW AA 77 88 99 44 11 11 CC 4 Ft. Rack 4 Ft. Rack 4 Ft. Rack 55 HPA 14 Ft. Body (1) 4 Ft. (2) 5 Ft. Racks Per Side 22 VIEW VIEW BB 5 Ft. Rack 4 Ft. Rack 5 Ft. Rack 11 14 13 1314 CC 12 1214 14 192.00'' Floor Length 44 HPA 16 Ft. Body (4) 4 Ft. Racks Per Side 55 4 Ft. Rack 4 Ft. Rack 4 Ft. Rack Item# 1 2 3 4 5 6 7 8 9 10 11 12 13 14 4 Ft. Rack 216.00'' Floor Length HPA 18 Ft. Body (2) 4 Ft. (2) 5 Ft. Racks Per Side 5 Ft. Rack 4 Ft. Rack 4 Ft. Rack 5 Ft. Rack 240.00'' Floor Length HPA 20 Ft. Body (4) 5 Ft. Racks Per Side 5 Ft. Rack 5 Ft. Rack 5 Ft. Rack 5 Ft. Rack 264.00'' Floor Length HPA 22 Ft. Body (3) 4 Ft. (2) 5 Ft. Racks Per Side 5 Ft. Rack 4 Ft. Rack 4 Ft. Rack 4 Ft. Rack Description POST, STEEL SLAT, GALVANIZED HANDLE BEARING CAP BEARING PLATE STRIKER PLATE WASHER 3/8 BOLT 3/8-16 x 1 NUT 3/8-16 LATCH SPRING BOLT 5/16-18 x 2 1/4 NUT 5/16-18 WASHER 5/16 CORNER PLATE (NOT SHOWN) Part# 0191800 09331003 (5’); 09331002 (4’) 087864 087863 087862 087861 05252 117100 117344 087763 078968 0897154 1117838 052513 087860 5 Ft. Rack 288.00'' Floor Length HPA 24 Ft. Body (1) 4 Ft. (4) 5 Ft. Racks Per Side 5 Ft. Rack 5 Ft. Rack 4 Ft. Rack 5 Ft. Rack 5 Ft. Rack 312.00'' Floor Length HPA 26 Ft. Body (4) 4 Ft. (2) 5 Ft. Racks Per Side 5 Ft. Rack Front 4 Ft. Rack 4 Ft. Rack 30 4 Ft. Rack 4 Ft. Rack 5 Ft. Rack 31 66 15 15 33 SECTION SECTION C-C C-C 33 CURTAINSIDER COMPONENTS CURTAINSIDER COMPONENTS A A Part # A 07796314 Description PATCHING MATERIAL - SPECIFY COLOR B 07796315 HT66 PVC VINYL GLUE (PINT) F E B 32 B D C G Part # Description A 077964 STAINLESS STEEL BUCKLE (PUSH RELEASE) B 07796302 LOWER STRAP 30” WITH RAVE HOOK - BLACK C 07796309 WAISTED RING WITH WHITE TAB D 07796310 WAISTED RING WITH BLACK TAB E 07796300 STUD PLATE C/W NUTS (28.2mm x 12mm x m6 STUD) F 07796301 2 HOLE COVER 28.2mm, WASHER PLATE G 07796312 NET HANGER ROLLER, TAPERED RED, WHITE TAB H 07796313 NET HANGER ROLLER, TAPERED RED, BLACK TAB I 07796311 BAR TYPE ROLLER, TAPERED RED H 33 I CURTAINSIDER COMPONENTS FASTENERS SCREWS 1.000 A .360 B A B D E .125 C Part # Description A B 05309 053092 Screw #10-16 Torx 1.250 .360 Screw #10-16 Torx 1.000 .360 053093 Screw #10-16 Torx .750 .360 Part # A 07796308 ROLLER BOBBIN 1.375 DIA x 1.188 WIDE (GRAY) TAPERED B 07796307 ROLLER BOBBIN 1.375 DIA x 1.25 WIDE (BLACK) SQUARE C 07796304 TOMMY BAR TENSIONER - RIGHT (CS) D 07796305 TOMMY BAR TENSIONER - LEFT (RS) E 07796306 PELMET, BLACK, NUVAN PROFILE, 52’ ROLLS F 07796316 SQUARE TOP TENSIONER Part # Description 05306 Screw #10 Stainless Steel Pan Head S/M F A Part # D Description C Part # E Description 05330Floor Screw 1/4-20 05331Floor Screw 1/4-20 05332Floor Screw 1/4-20 05333 Floor Screw 1/4-20 05334Floor Screw 1/4-20 Description A B B C D 1.500 .4751.250.250 2.000 .4751.750.250 2.500 .4751.750.250 3.000 .475 1.750 .250 4.000 .4752.000.250 E .153 .153 .153 .153 .153 2.00 0768000 TROLLEY For curtainsider posts and replacement curtains, call with Serial Number. 1.38 34 Part # Description 05329 Floor Screw 5/16-18 .191 .625 All fastener dimensions are in inches unless otherwise noted. Drawings not to scale. 35 FASTENERS FASTENERS NUTS All fastener dimensions are in inches unless otherwise noted. Drawings not to scale. C BOLTS .562 .750 D A B 05040 05045 05046 .562 Part # 05044* 05043* 055047* A Cam Nut 5/16-18 Cam Nut 5/16-18 Cam Nut 5/16-18 B 1.000 1.000 1.000 Description A Cam Nut M6XI Cam Nut M6XI Cam Nut M6XI C .156 .156 .156 B 22.25 22.25 22.25 D .500 .375 .625 .375 .375 .375 C 4.00 4.00 4.00 Part # Description 05210 Flange Nut 3/8-16 A C .281 8.70 8.70 8.70 C .860 .188 A B C .725 .165 .425 Part # Description Part # Description 05100 Bolt 1/4-20 051048 Washer Head Bolt 1/4-20 D 12.70 9.50 7.65 1.120 .406 Underside of Flange Nut Description .188 051049 Washer Head Bolt 1/4-20 FRP .725 .165 .485 051088 Washer Head Bolt 5/16-18 .845 .188 .525 051095 Washer Head Bolt 5/16-18 FRP .845 .188 .600 External Torx Drive *Dimensions in Millimeters 1.016 .391 .281 Part # Description 05041 Cam Nut – Torx Head 5/16-18 1.500 C .800 .375 B A .200 D Part # B B B .248 .750 .250 Part # Plastic Collar B 051194 051195 0511951 B Description Bolt S/S 3/8-16 Truss Head Bolt S/S 3/8-16 Truss Head Bolt S/S 5/16-18 Truss Head A .375 .375 .312 B .800 .800 .800 C 1.500 1.000 1.000 Part # D 051198 .200 .200 .200 Description Bolt 3/8-16 x 1.500 Truss Head A C C PLAIN Part # 052021 C BARBED THD SIZE 1/4-20 A D RIBBED B C NECK COLOR .825.250.425 RIBBED GRAY 052023 1/4-20 .825.250.425 RIBBED YELLOW 052037 1/4-20 .825.250.425 RIBBED WHITE 052097 5/16-18 1.100.258 .455 RIBBED GRAY 052086 5/16-18 1.100.258 .455 RIBBED WHITE 052096 5/16-18 1.100.258 .455 BARBED YELLOW 052038 5/16-18 1.100.258 .455 BARBED WHITE 052088 5/16-18 1.100.258 .405 BARBED WHITE 05238 5/16-18 1.100.258 .625 PLAIN GRAY 36 A B Part # 05530 05531 05532 37 Description Nylon Tappit Nylon Tappit Nylon Tappit C A 1/4 1/4 1/4 B .750 1.000 1.500 C .562 .562 .562 D .125 .125 .125 FASTENERS FASTENERS All fastener dimensions are in inches unless otherwise noted. Drawings not to scale. J BOLTS MONOBOLTS F 2.00 A E D C B A Part # 6.125 Part # Description 0564101 J-Bolt Clip Part # Description 0565101J-Bolt 0565201J-Bolt A 13” 18” Nominal A B C D E F GRIP RANGE 3/16 .193.962.556.400.120 .09 .064-.437 STEEL 055052 1/4 .2601.181.556 .530 .162 .117 .080-.375 STEEL 055053 3/16 .193.962.556.400.120.090 .064-.437 ST STL 055054 1/4 .2601.181.556 .530 .162 .117 .080-.375 ST STL 055056 1/4 .2601.306.681 .530 .162 .117 .080-.625 ST STL RIVETS/POP RIVETS 3.25 D A B Part # 1.19 05434 05440 05442 05443 05450 12.75 Description Pop Rivet Pop Rivet Pop Rivet Pop Rivet Pop Rivet C A 3/16 1/4 1/4 1/4 1/4 B .700 .500 .875 1.000 1.250 E C .375 .500 .500 .500 .500 D .060 .080 .080 .080 .080 E GRIP RANGE .114 .151 .151 .151 .151 .376-.500 .063-.250 .501-.625 .626-.750 .751-1.00 THREADED INSERT 4.88 .688 5.00 Part # 05660 2.75 5.00 .531 .688 Description J-Bolt Top Bracket Part # 052135 38 MATERIAL 055051 Description Threaded Insert 3/8-16 39 CARGO CONTROLS Part # Vendor # Part # Vendor # 3606 Sliding Winch Track – 72” Part # Vendor # 07910 079101 07962 07983 FE8066-1 FE8066-3 423021 CARGO CONTROLS Description Part # 079111 07912 Vendor # Spring End, Rope Tie-Off for E and A Track Description Part # Vendor # Part # Vendor # Description Part # Vendor # Description Part # Vendor # 5820 Sliding Winch Description Part # Vendor # Description E-Bar Adjustable (85.0” – 94.7”) E-Bar Adjustable (90.2” – 100.0”) 079532 07966 Winch Strap – 4” x 360” 079507 40 660001 593021 Ratchet Strap Complete – 4” x 30” 60414 60392 1816-2 1816-1 1845 10088 Description Part # Vendor # Description Description Part # Vendor # Description Description Part # Vendor # Description F-Bar, Round, Adjustable (92” – 106”) F-Bar, Round, Adjustable (79” – 93”) 07911 079110 Standard Wood Beam Socket 079112 079113 Saf-T-Lok Bar 07968 41 1818-1 1818-2 FE7495-1 FE7495-3 37030 F-Bar, Square, Adjustable (81” – 95”) F-Bar, Round, Adjustable (94” – 108”) HD F-Bar, Square, Adjustable (81” – 95”) HD F-Bar, Round, Adjustable (90” – 104”) Winch Bar CARGO CONTROLS Part # 07980 Vendor # 2005 Part # Vendor # Part # Description 07920 07921 02192 02198 641201 641601 CARGO CONTROLS Description Part # Standard F-Track – 120” 079814 Description Ratchet E Strap – 144” Ratchet E Strap – 196” Vendor # Part # Description 00511 42 K2005A Part # 07926 07927 07928 Apitong Tie Slats (.75” x 3” Per Foot) Apitong Tie Slats (.75” x 5” Per Foot) Vendor # 651201 651601 652001 Hat Slat Spacer Description F-Track, Aluminum – 120” Description Cam Buckle E Strap – 144” Cam Buckle E Strap – 196” Cam Buckle E Strap – 240” Part # Description Part # Description Part # Description Part # Description Part # Description Part # Description 07682 00699 07956 PLS Slat Spacer 079752 Standard E Track – 5.06” x 120” - Galvanized 10175Angle 10675 Splice PLT Cast Steel, Cadmium Plated Boat Cleat 01994 Tie Ring with Plastic Spacer 07961 43 Cast Steel Rope Knob Tie Ring with Plastic Grommet CARGO CONTROLS BODY COMPONENETS – CROSS SECTION DETAILS TOP RAILS 1.000" 1.000" 1.375" 4.750" 6.000" Part # 07957 Part # Description 61189 61190 61191 61192 Bull Ring with Clip 6.000" Description 10” Tarp Strap – Maximum Stretch 14” 15” Tarp Strap – Maximum Stretch 26” 21” Tarp Strap – Maximum Stretch 36” 31” Tarp Strap – Maximum Stretch 53” Top Rail 1.000” GVFD 0001709 – 325” 0001704 – 205” Top Rail 1.000” GVSD Top Rail 1.375” GVFD 0001409 – 325” 0001404 – 205” 000096 – 325” 000056 – 253” 1.000" 1.000" 1.375" 6.000" 4.750" Part # 079808 Description Part # F Track – Steel 90.38” 079852 4.750" Description Flush Tie-Down Top Rail 1.375” GVFD Top Rail Roof Bow GVSD Top Rail Roof Bow GVFD 000065 – 253” 000085 – 301” 00015904 – 325” 00033901 – 325” 1.000" 4.250" Part # 07957 Description Bull Ring Top Rail 1.000” 1993-1997 000507 – 293” 44 45 BODY COMPONENETS – CROSS SECTION DETAILS BOTTOM RAILS BODY COMPONENETS – CROSS SECTION DETAILS BODY TRIM COMPONENTS 1.125" 1.125" 4.750" 6.312" 5.000" 7.312" 6.062" End Cap Rub Rail – Hat Style Rub Rail – Rounded Style 00697 – Hat Style 006972 - Rounded Style 0045541 – 322” 004558 – 296” .375" Bottom Rail 1407254 – 157” Bottom Rail GVFD 1997 and Newer 1403809 – 301” Bottom Rail GVSD 000745 – 205” 000785 – 301” 0010151 – 87” .750" .750" 2.000" .788" .663" Edge Cap – For 3/8 Panel Edge Cap – For 1/2 Panel Rub Rail – Parcel Van 00389 – 168” 003895 – 168” 00446 – 192” CONNECTORS AND SIDE POSTS 1.75" .297" 4.75" 2.000" .937" 1.000" 46 Aluminum FRP Splice Plate Reefer Cove Molding J Molding 62670 – 112” 0040596 – 96” 003951 – 96” 47 BODY COMPONENETS – CROSS SECTION DETAILS BODY COMPONENETS – CROSS SECTION DETAILS CONNECTORS AND SIDE POSTS DOOR POSTS AND HEADERS 1.000" 1.375" 2.000" 1.594" 2.349" 2.360" 5.375" 5.812" 2.000" 1.468 Aluminum Front Corner Post – External Mini Front Top Connector GVSD – Pre 2003 141838 – 80” 14142 – 87” Front Top Connector GVFD – Pre 2003 Side Door Post H/S Side Door Post L/S 142705 – 108” 142605 – 108” 00146 – 81” 1.594" 1.594" 1.250" 5.250" 4.25 " 1.375" 1.375" 2.204" 4.204" 3.000" Connector Post GVSD Side Connector GVFD Hat Post 00165 – 112.31” 001481 – 112.31” 14225 – 109” Side Door Header New GVSD Side Door Post New GVSD 1121583 - Standard Door 1121584 - 120” 14342021 – 109” .839" .839" 6.312" 1.000" 1.000" 6.000" Side Door Post H/S GVFD 108” Side Door Frame L/S GVFD Current 1428405 – 109” 1428205 – 109” 1.375" 2.000" 1.375" 1.375" 1.500" 2.000" 1.375" 5.375" Galvanized Corner Post Interior Mini Z Post – Steel GVSD Z Post – Aluminum GVSD A0000119 – 107” 14211 – 109” Side Door Header GVSD Pre 1998 002801 – 40.69” 1204166 – 80” 48 49 BODY COMPONENETS – CROSS SECTION DETAILS DOOR POSTS AND HEADERS 1.250" 1.250" 6.312" 6.000" Reefer Door Post L/S Current Reefer Door Post/Header H/S Current 1424526 – 107” 1424626 – 107” DOOR COMPONENTS 6.875" 7.750" Lock Rod Strap Side Door Hinge Strap 004186 004187 9.375" 1.156" 2.438" Door Hinge Strap Side Door Lock Rod 004188 00317 – 60” 50 www.morgancorp.com FOLLOW US